Based on site visit (r1)

DUCTING - STATIC PRESSURE CALCULATION

Customer :

MNA METAL

Project Code:
Conveyor Velocity Range:

20.0 M/S

Type of Dust:

DUST & FUME

Duct

Flow

Design

Run

Rate

Velocity

No.

CFM

FPM

23,585.83
36,817.87
23,585.83
49,678.64
11,976.52
15,158.06
17,245.70
41,730.75
11,976.52
6,151.27
41,730.75

Duct Dia.
inch

4000
4000
4000
4000
4000
4000
4000
4000
4000
4000
4000

33.15
41.42
33.15
48.11
23.62
26.58
28.35
44.09
23.62
16.93
44.09

mm.

Straight

Equiv.

Total

Friction

Friction

Duct

/ Branch

length

per 100ft

of Duct Run

"wg/100

"wg

(Dinc)1.22

842.0 71.61
1052.0 93.96
842.0 71.61
1222.0 112.80
600.0 47.36
675.0 54.68
720.0 59.16
1120.0 101.42
600.0 47.36
430.0 31.55
1120.0 101.42

feet

28.7613 23.9513 52.7126

16.405
0
16.405
8.4322
0
8.4322
12.4186 100.071 112.4896
22.9079
49.87 72.7779
37.741 51.8398 89.5808
43.824
41.996
85.82
36.102
0
36.102
41.951
136.49 178.441
67.228
0
67.228
5.407
0
5.407
Total :

Total Pressure,
Duct Run , Pd
+
Dust Collector, Pd/c
4.95
"wg
+
4.0
"wg
12.95
"wg
* 1.15 (safety factor) * 25.4
378.15

+
+

Cyclone, Pcy
+
2.00
"wg

mmwg

Fan Capacity:
Air Flow Rate
Fan Capacity

=
CFM
= Total Pressure
378.15
393

Fan Speed:

1420

rpm

Fan Power:

75

kw

18000
m3/hr
30600
+
Fan Dynamic Pressure (Fan curve)
mmwg +
15 mmwg

mmwg

99.75

hp (included 15% safety factor)

100 hp
Fan Model:

FMP 071

Remarks:
Proposed D/C

BME-3040-3040-3048-225 (15V25)

0.53
0.41
0.53
0.34
0.81
0.70
0.65
0.38
0.81
1.21
0.38

0.28
0.07
0.04
0.38
0.59
0.63
0.55
0.14
1.44
0.81
0.02

4.95

"wg

Cyclone, Pcy
2.00

Cyclone

CY-180

Dust collector:
TECHNICAL SPECIFICATION
BME-3040-3040-3048-225 (15V50)
D/C DIMENSION :
W= 3.04
L= 3.04
FILTER BAG
: DIA.= 0.13
L= 3.048
TOTAL BAGS
:
225
A)
:
30600 CMH
FLOW RATE
B)
:
280.12
SQ METER
FILTERING AREA
C)
:
109.24 M/HR
AIR TO CLOTH
D)
:
6.25 SQ METER
BAG PLATE AREA
E)
:
1.36 M/S
UPLIFT VELOCITY
DUST COLLECTOR MODEL:

Based on site visit (r1)

DUCTING - STATIC PRESSURE CALCULATION

Customer :

MNA METAL

Project Code:
Conveyor Velocity Range:

20.0 m/s

Type of Dust:

HOT AIR

Duct

Flow

Design

Run

Rate

Velocity

No.

CFM

FPM

D1 5060.08
10064
5060.08
15158
17246
41731
11977
6151.27
41731

Duct Dia.
inch

4000
4000
4000
4000
4000
4000
4000
4000
4000

mm.

Straight

Equiv.

Total

Friction

Friction

Duct

/ Branch

length

per 100ft

of Duct Run

"wg/100

"wg

(Dinc)1.22

15.35 390.0 28.00

21.65 550.0 42.59
15.35 390.0 28.00
26.58 675.0 54.68
28.35 720.0 59.16
44.09 1120.0 101.42
23.62 600.0 47.36
16.93 430.0 31.55
44.09 1120.0 101.42

feet

36.278
18.045
54.323
16.405
0
16.405
7.9006
0
7.9006
49.802 51.8398 101.6418
43.824
41.996
85.82
36.102
0
36.102
41.951
136.49 178.441
67.228
0
67.228
5.407
0
5.407
Total :

Total Pressure,
Duct Run , Pd
4.67
"wg
12.67
"wg
369.96

+
Dust Collector, Pd/c
+
4.0
"wg
* 1.15 (safety factor) * 25.4

+
+

Cyclone, Pcy
2.00
"wg

mmwg

Fan Capacity:
Air Flow Rate
Fan Capacity

=
CFM
18000
= Total Pressure
+
369.96
mmwg +
385

Fan Speed:

1420

rpm

Fan Power:

75

kw

m3/hr
30600
Fan Dynamic Pressure (Fan curve)
15 mmwg

mmwg

99.75

hp (included 15% safety factor)

100 hp
Fan Model:

FMP 071

Remarks:
Proposed D/C

Cyclone

BME-3040-3040-3048-225 (15V25)
CY-180

1.36
0.90
1.36
0.70
0.65
0.38
0.81
1.21
0.38

0.74
0.15
0.11
0.71
0.55
0.14
1.44
0.81
0.02

4.67

"wg

Cyclone, Pcy
2.00

Dust collector:
TECHNICAL SPECIFICATION
BME-3040-3040-3048-225 (15V50)
D/C DIMENSION
W= 3.04
L= 3.04
FILTER BAG
DIA.= 0.13
L= 3.048
TOTAL BAGS
:
225
A)
:
30600 CMH
FLOW RATE
B)
:
280.12 SQ METER
FILTERING AREA
C)
:
109.24 M/HR
AIR TO CLOTH
D)
:
6.25 SQ METER
BAG PLATE AREA
E)
:
1.36 M/S
UPLIFT VELOCITY
DUST COLLECTOR MODEL:

Based on site visit (r1)

DUCTING - STATIC PRESSURE CALCULATION
Customer :
Project Code:
Conveyor Velocity Range: 20.0
m/s
Type of Dust:
HOT AIR
Duct Flow Design Duct
Run Rate Velocity
No.
CFM
FPM inch
D1
3937 11.81
D1
3937 15.75
D1
3937 11.81
D1
3937 13.78
3937 23.62
D1
3937 27.56

Dia.

Straight Equiv. Total Friction Friction

Duct / Branchlength per 100ft
of Duct Run
mm. (Dinc)1.22
feet
"wg/100
"wg
300.0 20.33
26.25 34.12
60.37
1.82
1.10
400.0 28.88
6.56
0
6.56
1.28
0.08
300.0 20.33
52.50 25.59
78.09
1.82
1.42
350.0 24.54
55.12
0
55.12
1.51
0.83
600.0 47.36
70 34.12 104.12
0.78
0.81
700.0 57.16
49.22 209.98
259.2
0.65
1.68
Total :
5.93
"wg

Total Pressure,
Duct Run , Pd
+ Dust Collector, Pd/c
5.93
"wg
+
4.0
"wg
11.93
"wg * 1.15 (safety factor) * 25.4
348.50
mmwg
Fan Capacity:
Air Flow Rate
Fan Capacity

=
CFM
18000
= Total Pressure
+
348.50
mmwg +
363 mmwg

+
+

Cyclone, Pcy
2.0
"wg

Settling chambe

m3/hr
30600
Fan Dynamic Pressure (Fan curve)
15
mmwg

f Duct Run

Settling chamber, Psc Scrubber, Pc