京鼎管道应力分析设计导则

()
THIS DOCUMENT CONTAINS JDEC CORPORATION CONFIDENTIAL INFORMATION OF A PROPRIETARY NATURE. THIS INFORMATION MUST NOT BE COPIED OR DISCLOSED IN WHOLE OR
IN PART TO OUTSIDE IN PARTIES NOR USED FOR OTHER THAN THE PURPOSE FOR WHICH PROVIDED WITHOUT PERMISSION OF MANAGEMENT.
JING DING ENGINEERING

CONSTRUCTION CO
LTD
CERTIFIED
MGR___________ DATE__________

REV.

DESCRIPTION

BY

CHK.

APPR.

DATE
CLIENT_________ DATE__________
TOTAL 36 PAGES
56WI-DGM-06
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2.1 SIMFLEX-II
BY
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2.0
Peng Engineering
3.0
3.1 DESIGN INPUT CHECK LIST FOR FLEXIBILITY ANALYSIS
3.2 TMM-60.04 STRESS ISO
3.3 SIMFLEX-II
4.0
4.0
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4.4.4
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4.1
4.2
4.3
4.5
4.4.1
4.4.2
4.5.1
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4.6
4.5.3
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4.5.5 OK
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4.5.6 OK
4.4.9
OK
4.4.10
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4.4.11
OK
4.4.12
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4.1
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DESIGN INPUT CHECK LIST FOR
FLEXIBILITY ANALYSIS 4.1
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LE
CHK/DGN
BY
DATE
ITEM
DESCRIPTION
1 BASIC ENGINEERING DESIGN DATA
()
DESIGN INPUT
CHECK LIST
FOR
FLEXIBILITY ANALYSIS
P&ID/UFD/TIE-IN DIAGRAM
LINE LIST
APPLICABLE CODES AND REGULATIONS
VENDOR DOCUMENT/INFORMATION
PIPING STANDARD
PIPING SPECIFICATION
A/G PIPING GENERAL LAYOUT
PIPING MATERIAL SPECIFICATION
10
SETTLEMENT OF EQUIP & STRUCTURE
11
EQUIPMENT ENGINEERING DWG
12
NOZZLE THERMAL MOVEMENT(BY VENDOR)
13
ALLOWABLE NOZZLE LOAD
4.1
DGM 06
SHEET 1 OF 1 REV. 0
PROJECT NO.
FOR DOC.NO REV.
XG51 - L.E.
CHK/DGN REMARK
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4.1

4.3
LINE LIST
4.4
4.4.1
SIMFLEX
4.4.2
4.4.3
/
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4.2
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EL.
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EL.
ORIENTATION
EL.
CONDITION
MATERIAL
DRY
STEAM
REV.
:
TEMPERATURE
DESCRIPTION
BY
CHK
DATE
APPR
EXPAN. COEF.
DESIGN
OPERATION
OUT
OUT
FOR
THERMAL MOVEMENT OF VERTICAL VESSEL

EQUIPMENT NO.
BY
CHK
APPR. DATE
PROJ. NO.
DWG./DOC. NO.
8 OF 36
REV.
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EL.
ORIENTATION
EL.
EL.
CONDITION
MATERIAL
STEAM
DRY
REV.
:
TEMPERATURE
DESCRIPTION
BY
CHK
DATE
APPR
EXPAN. COEF.
DESIGN
OPERATION
OUT
OUT
FOR
THERMAL MOVEMENT OF VERTICAL VESSEL

EQUIPMENT NO.
BY
CHK
APPR. DATE
PROJ. NO.
DWG./DOC. NO.
9 OF 36
REV.
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EL.
EL.
KEY PLAN
MATERIAL :
REV.
.... S.S.= SLIDING SIDE

F.S.= FIXED SIDE
CONDITION
TEMPERATURE
DESCRIPTION
BY
CHK
DATE
APPR
EXPAN. COEF.
DESIGN
OPERATION
STEAM OUT
DRY OUT
FOR
THERMAL MOVEMENT OF HORIZONTAL VESSEL

EQUIPMENT NO.
BY
CHK
APPR. DATE
PROJ. NO.
DWG./DOC. NO.
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REV.
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REV.
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EL.
EL.
EL.
KEY PLAN
MATERIAL
STEAM
DRY
REV.
:
.... S.S.=SLIDING SIDE
F.S.=FIXED SIDE
CONDITION
DESIGN
TEMPERATURE
DESCRIPTION
BY
CHK
DATE
APPR
EXPAN. COEF.
OPERATION
OUT
OUT
FOR
THERMAL MOVEMENT OF HORIZONTAL VESSEL

EQUIPMENT NO.
BY
CHK
APPR. DATE
PROJ. NO.
DWG./DOC. NO.
11 OF 36
REV.
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EL.
EL.
EL.
METERIAL:
DESIGN TEMP.:
OPERATING TEMP.:
EXPANSION COEF.:
SETTLEMENT:
REV.
DESCRIPTION
BY
CHK
DATE
APPR
FOR
THERMAL MOVEMENT OF TANK

EQUIPMENT NO.
BY
CHK
APPR. DATE
PROJ. NO.
DWG./DOC. NO.
12 OF 36
REV.
DGM-06
REV.
0
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EL.
EL.
KEY PLAN
.... S.S. = SLIDING SIDE

F.S. = FIXED SIDE
IN
OUT
REV.
BY
CHK
DATE
APPR
AVE. TEMP.
DESCRIPTION
MAT'L
BY
EXP. COEF.
SHELL
TUBE
CHANN.OR BONN.
FOR
THERMAL MOVEMENT OF
EQUIPMENT NO.
CHK
APPR. DATE
PROJ. NO.
HEAT EXCHANGER
DWG./DOC. NO.
13 OF 36
REV.
DGM-06
REV.
0
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EL.
EL.
KEY PLAN
.... S.S. = SLIDING SIDE

F.S. = FIXED SIDE
IN
OUT
REV.
BY
CHK
DATE
APPR
AVE. TEMP.
DESCRIPTION
MAT'L
BY
EXP. COEF.
SHELL
TUBE
CHANN.OR BONN.
FOR
THERMAL MOVEMENT OF HEAT EXCHANGER

EQUIPMENT NO.
CHK
APPR. DATE
PROJ. NO.
DWG./DOC. NO.
14 OF 36
REV.
DGM-06
REV.
0
N
O
I
T
A
T
I
R
O
E
L
Z
Z
O
N
.
L
E
.
L
E
()
.
L
E
IN
OUT
REV.
BY
CHK
DATE
APPR
AVE. TEMP.
DESCRIPTION
MAT'L
BY
EXP. COEF.
SHELL
TUBE
CHANN.OR BONN.
FOR

EQUIPMENT NO.
CHK
APPR. DATE
PROJ. NO.
DWG./DOC. NO.
15 OF 36
REV.
DGM-06
REV.
0
IN
OUT
REV.
AVE. TEMP.
DESCRIPTION
BY
CHK
DATE
APPR
MAT'L
BY
CHK
APPR. DATE
PROJ. NO.
N
O
I
T
A
T
I
R
O
E
L
Z
Z
O
N
.
L
E
.
L
E
()
.
L
E
EXP. COEF.
SHELL
TUBE
CHANN.OR BONN.
FOR

EQUIPMENT NO.
DWG./DOC. NO.
16 OF 36
REV.
DGM-06
REV.
0
()
EL.
EL.
EL.
KEY PLAN
.
..
X. S.S. = SLIDING SIDE
F.S. = FIXED SIDE
T=TUBE S=SHELL
ITEM
NO.
REV.
S IN
T IN
S
T
S
T
OUT
OUT
BY
CHK
DATE
APPR
AVE. TEMP.
DESCRIPTION
MAT'L
BY
EXP. COEF.
FOR

EQUIPMENT NO.
CHK
APPR. DATE
PROJ. NO.
DWG./DOC. NO.
17 OF 36
REV.
DGM-06
REV.
0
.
L
E
.
L
E
.
L
E
()
.
L
E
KEY PLAN
ITEM
NO.
REV.
S IN
T IN
S
T
S
T
S
T
OUT
OUT
BY
CHK
DATE
APPR
AVE. TEMP.
DESCRIPTION
MAT'L
BY
EXP. COEF.
CHK
APPR. DATE
.X... S.S. = SLIDING SIDE
F.S. = FIXED SIDE
T=TUBE S=SHELL
FOR

EQUIPMENT NO.
PROJ. NO.
DWG./DOC. NO.
18 OF 36
REV.
DGM-06
REV.
0
()
KEY PLAN
MATERIAL :
DESIGN TEMP :
OPERATING TEMP :
EXPANSION COEF :
THERMAL MOVEMENT OF PUMP

EQUIPMENT NO.
REV.
DESCRIPTION
BY
CHK
DATE
APPR
BY
CHK
APPR. DATE
PROJ. NO.
DWG./DOC. NO.
19 OF 36
REV.
DGM-06
REV.
0
N
A
L
P
Y
E
K
:
.
P
M
:E
L
AT
I
N
RG
E
I
TS
A
E
MD
:
.
P
M
E
T
G
N
I
T
A
R
E
P
O
:
.
F
E
O
C
N
O
I
S
N
A
P
X
E
()
FOR

EQUIPMENT NO.
REV.
DESCRIPTION
BY
CHK
DATE
APPR
BY
CHK
APPR. DATE
PROJ. NO.
DWG./DOC. NO.
20 OF 36
REV.
DGM-06
REV.
0
()
KEY PLAN
MATERIAL:
DESIGN TEMP.:
OPERATING TEMP.:
EXPANSION COEF.:
REV.
DESCRIPTION
BY
CHK
DATE
APPR
FOR

EQUIPMENT NO.
BY
CHK
APPR. DATE
PROJ. NO.
DWG./DOC. NO.
21 OF 36
REV.
DGM-06
REV.
0
()
EL.
EL.
KEY PLAN
MATERIAL:
DESIGN TEMP.:
OPERATING TEMP.:
EXPANSION COEF.:
REV.
DESCRIPTION
BY
CHK
DATE
APPR
FOR

EQUIPMENT NO.
BY
CHK
APPR. DATE
PROJ. NO.
DWG./DOC. NO.
22 OF 36
REV.
DGM-06
REV.
0
()
KEY PLAN
REV.
DESCRIPTION
BY
CHK
DATE
APPR
BY
CHK
APPR. DATE
S.S.=SLIDING SIDE
F.S.=FIXED SIDE
THERMAL MOVEMENT OF AIR COOLER

EQUIPMENT NO.
PROJ. NO.
DWG./DOC. NO.
23 OF 36
REV.
DGM-06
REV.
0
()
ORIENTATION
EL.
METERIAL:
OPERATING TEMP.:
EXPANSION COEF.:
REV.
DESCRIPTION
BY
CHK
DATE
APPR
FOR
THERMAL MOVEMENT OF HEATER

EQUIPMENT NO.
BY
CHK
APPR. DATE
PROJ. NO.
DWG./DOC. NO.
24 OF 36
REV.
DGM-06
REV.
0

4.4.5
A3 , PM-301(Spool Drawing for Stress
Analysis ,
TMM-60.04 STREESS ISO
4.4.6
STEAM
OUT START UP SHUT DOWN EMERGENCY REGENERATION SOLAREFFECT

4.4.7

4.4.8
()
4.4.4
MONITOR
4.4.9
DESIGN OUTPUT CHECK LIST FORFLEXIBILITY ANALYSIS( 4.4.9)
BY
CHK
DATE
APPR
DGM-06
25 OF 36
REV.
0
DGM 06
DESIGN OUTPUT CHECK

LIST FOR
SHEET 1 OF 4
ITEM
1
DESCRIPTION
DATE:
REV. 0
BY
CHK. APPR. REMARK
DESIGN INFORMATION PREPARATION

USE CORRECT MATERIAL TEMPERATURE, ETC. FOR
CALCUALTION
IF MORE THEN ONE OPERATING CONDITION EXIST ,LIST
EACH ONE
TAKE
ALL
OTHER
EXTRANEOUS
LOADING
INTO
CONSIDERATION
PERFORM EXPANSION JOINT CALCULATIONS
PERFORM ALL THE RELATED CALCULATIONS
STRESS ISOMETRIC DRAWING

INDICATE THE NORTH ARROW AND ORIENTATION OF AXIS
()
4.4.9
CORRECTLY
MARK THE FLOW ARROWS , LINE
DESIGNATIONS ,
REDUCERS , TEMPERATURE AND CLASS CHANGES CLEARLY

COMPLETE THE TITLE BLOCK PROPERLY
INDICATE TYPES OF SUPPORT AND RESTRAINT AND
CONFIRM THE ANCHORS, SUPPORTS AND RESTRAINT ARE
FEASIBLE AND REASONABLE
ASSIGN DATA POINTS TO ANTICIPATED SUPPORT AND
RESTRAINT LOCATIONS
BY
CHK
DATE
APPR
DGM-06
26 OF 36
REV.
0
DGM 06
DESIGN OUTPUT CHECK

LIST FOR
SHEET 2 OF 4
ITEM
DESCRIPTION
DATE:
REV. 0
BY
CHK. APPR. REMARK
ASSIGN DATA POINTS TO LOCATIONS WHERE THE STRESS
RESULTANTS MAY BE UNIQUE FOR EACH LOCATION

WITHIN THE PIPING SYSTEM
DATA POINT NO.MUST BE UNIQUE FOR EACH LOCATION
WITHIN THE PIPING SYSTEM
INPUT DATA CODING

ARRANGE THE DATA CARD IN ACCORDANCE WITH THE
INPUT
MANUAL
CODE THE DESIGN DATA CORRECTLY

USE THE CORRECT UNIT CARD
SELECT SUITABLE PIPING ELEMENT TYPE CARDS
()
4.4.9
CHECK WHETHER THE DIMENSIONS ARE CORRECT OR NOT

CHECK THE RESTRAINT CONDITIONS OF THE NETWORK
POINTS
USE THE SUITABLE DATA CARDS CORRESPONDING TO
DIFFERENT TYPES OF SUPPORTS AND RESTRAINTS
SIGNIFICANT LOADING DATA SETS ARE INCLUDED IN THE
STRESS REPORT ACCORDING TO THE CODE REQUIREMEMT
COMPUTER PRINTOUT
CHECK WHETHER ERROR MESSAGES ARE INDICATED
BY
CHK
DATE
APPR
DGM-06
27 OF 36
REV.
0
DGM 06
DESIGN OUTPUT CHECK

LIST FOR
SHEET 3 OF 4
ITEM
DESCRIPTION
DATE:
REV. 0
BY
CHK. APPR. REMARK
DATA ON THE INPUT LISTING AGREE WITH ALL THE

INFORMATION GIVEN ON THE STRESS ISOMETRIC
DRAWING AND ASSOCIATED CALCULATION SHEETS

ALL SIGNIFICANT THERMAL,WEIGHT AND EXTRANEOUS
LOADING ARE USED IN GENERATING THE COMPUTER RUNS
THE SUMMARIZED DATA SHOWN ON THE INPUT SUMMARY
SHEETS SHOULD BE CORRECT
ALL STRESS RESULTANTS ARE WITHIN CODE ALLOWABLE
EQUIPMENT
REACTONS
MUST
BE
WITHIN
VENDOR
ALLOWABLE
THE MAGNITUDE OF THE CONSTRAINT AND ANCHOR
REACTIONS SHOULD BE REASONABLE
()
4.4.9
SUMMARY REPORT
USE THE LATEST EDITION OF STRESS ISOMETRIC
DRAWING
ALL CONTINUATION POINTS ON THE DRAWING ARE CROSS
REFERENCED BY CALCULATION NO. OR TIED DOWN WITH
EXPLANATORY NOTES
ADD THE CORRECT NOTES FOR BRANCH CONNECTIONS
WHICH REQUIRED SPECIAL REINFORCEMENT
BY
CHK
DATE
APPR
DGM-06
28 OF 36
REV.
0
DESIGN OUTPUT CHECK

LIST FOR
SHEET 4 OF 4
ITEM
DESCRIPTION
DATE:
REV. 0
BY
CHK. APPR. REMARK
ADD SPECIAL NOTES REQUIRED FROM THE POINT OF VIEW

OF STRESS ANALYSIS
INDICATE ALL THE ANALYZED LOADING CONDITIONS

CLEARLY
GIVE COMMENTS FOR THE ANALYZED PIPING SYSTEM
THE SPRING HANGER SUMMARY SHEETS ARE INCLUDED IN
THE REPORT
THE NETWORK SUMMARY SHEETS ARE INCLUDED IN THE
REPORT
THE SUMMARY SHEETS OF 10 HIGHEST STRESSES ARE
INCLUDED IN THE REPORT
()
4.4.9
DGM 06
BY
CHK
DATE
APPR
DGM-06
29 OF 36
REV.
0
()
BY
CHK
DATE
APPR
4.4.10
PN-505
DGM-06
30 OF 36
REV.
0
-X DIRECTION NORTH
UNLESS SPECIFIED
OTHERWISE
FY
MY
CALCULATION NO.
MZ
FZ
DATA POINT NO.
MX
FX
LINE NO.
EQUIPMENT NO.
NOZZLE NO.
LOADS ARE PIPING ACT ON NOZZLE
( UNIT:FORCE
LOADING CASE
()
. MOMENT
Fx
Fy
Fz
)
Mx
Mz
My
REMARK
NOTES:
TH
FR
SX
WX
:THERMAL:
DW :DEADWEIGHT:
:FRICTION:
:SEISMIC-X:
SZ :SEISMIC-Z:
:WIND-X:
WZ :WIND-Z:
FOR
NOZZLE LOAD DATA SHEET

EQUIPMENT NO.
REV.
DESCRIPTION
BY
CHK
APPR. DATE
PROJ. NO.
DWG./DOC. NO.
REV.
BY
CHK
DATE
APPR
DGM-06
31 OF 36
REV.
0
()
PN-505
BY
CHK
DATE
APPR
32 OF 36
4.4.11
4.4.9 DESIGN OUTPUT
CHECK LIST FOR FLEXIBILITY ANALYSIS
4.4.12
DGM-06
REV.
0
UNIT:
UNIT:
Fy
Fx
Mx
Fz
My
REMARK
Mz
LOADING ACTING POINT LOADING

POINT
COL. ELEV.
CASE
()
NOTES:
1. LOADING POINT LOCATION SEE
DWG.NO./DOC.NO.
2. TH :THERMAL:
DW :DEADWEIGHT:
FR :FRICTION:
SX :SEISMIC-X:
SZ :SEISMIC-Z:
WX :WIND-X:
WZ :WIND-Z:
3. ALL ELEVATIONS ARE GIVEN WITH
RESPECT TO HIGH POINT OF PAVING
ELEVATION.
FOR
PIPING LOAD ON PIPE RACK/STRUCTURE

ITEM NO.
REV.
DESCRIPTION
BY
CHK
APPR. DATE
PROJ. NO.
DWG./DOC. NO.
REV.
BY
CHK
DATE
APPR
DGM-06
33 OF 36
REV.
0
JOINT
EXPANSION
FLEXIBLE HOSE DRESSER COUPLING
VICTAULIC
COUPLING BALL JOINT
4.4.14
,,
4.4.15
4.5
4.5.1

()
4.4.13
4.5.2

4.5.3
()
BY
CHK
DATE
APPR
DGM-06
34 OF 36
REV.
0
Y
X
LINE
NO.
D (O.D./N.P.S):
X
in
O
TEMP :
MATERIAL :
mm/M
- DIR FLEXIBILITY CHECK

X =
LR x =
LAx =
()

Y =
LR y =
LA y =

Z =
LR z =
LA z =
NOTE : : DEFECTION
LR : REQUIRED LENGTH .(EXTRACTED FROM TABLE OR CALCULATED BY GUIDED CANTILEVER METHOD)
LA : ACTUAL LENGTH
COMMENT
FOR
TITLE
SIMPLIFIED FLEXIBILITY CHECK SHEET
REV.
DESCRIPTION
BY
CHK
APPR. DATE
PROJ. NO.
DWG NO.
REV.
BY
CHK
DATE
APPR
DGM-06
35 OF 36
REV.
0
()
4.5.4

4.5.5
4.5.6
4.6
BY
CHK
DATE
APPR
DGM-06
36 OF 36
REV.
0

京鼎 管道应力分析设计导则

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京鼎 管道应力分析设计导则

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JING DING ENGINEERING

3.1 DESIGN INPUT CHECK LIST FOR FLEXIBILITY ANALYSIS

3.2 TMM-60.04 STRESS ISO

DESIGN INPUT CHECK LIST FOR

FLEXIBILITY ANALYSIS 4.1

APPLICABLE CODES AND REGULATIONS

A/G PIPING GENERAL LAYOUT

PIPING MATERIAL SPECIFICATION

SETTLEMENT OF EQUIP & STRUCTURE

EQUIPMENT ENGINEERING DWG

NOZZLE THERMAL MOVEMENT(BY VENDOR)

ALLOWABLE NOZZLE LOAD

THERMAL MOVEMENT OF VERTICAL VESSEL

THERMAL MOVEMENT OF VERTICAL VESSEL

.... S.S.= SLIDING SIDE

THERMAL MOVEMENT OF HORIZONTAL VESSEL

THERMAL MOVEMENT OF HORIZONTAL VESSEL

THERMAL MOVEMENT OF TANK

.... S.S. = SLIDING SIDE

.... S.S. = SLIDING SIDE

THERMAL MOVEMENT OF HEAT EXCHANGER

THERMAL MOVEMENT OF HEAT EXCHANGER

THERMAL MOVEMENT OF HEAT EXCHANGER

THERMAL MOVEMENT OF HEAT EXCHANGER

THERMAL MOVEMENT OF HEAT EXCHANGER

THERMAL MOVEMENT OF PUMP

THERMAL MOVEMENT OF PUMP

THERMAL MOVEMENT OF PUMP

THERMAL MOVEMENT OF PUMP

THERMAL MOVEMENT OF AIR COOLER

THERMAL MOVEMENT OF HEATER

TMM-60.04 STREESS ISO

DESIGN OUTPUT CHECK

CHK. APPR. REMARK

DESIGN INFORMATION PREPARATION

STRESS ISOMETRIC DRAWING

REDUCERS , TEMPERATURE AND CLASS CHANGES CLEARLY

DESIGN OUTPUT CHECK

CHK. APPR. REMARK

ASSIGN DATA POINTS TO LOCATIONS WHERE THE STRESS

RESULTANTS MAY BE UNIQUE FOR EACH LOCATION

INPUT DATA CODING

CODE THE DESIGN DATA CORRECTLY

CHECK WHETHER THE DIMENSIONS ARE CORRECT OR NOT

DESIGN OUTPUT CHECK

CHK. APPR. REMARK

DATA ON THE INPUT LISTING AGREE WITH ALL THE

DRAWING AND ASSOCIATED CALCULATION SHEETS

DESIGN OUTPUT CHECK

CHK. APPR. REMARK

ADD SPECIAL NOTES REQUIRED FROM THE POINT OF VIEW

INDICATE ALL THE ANALYZED LOADING CONDITIONS

DATA POINT NO.

NOZZLE LOAD DATA SHEET

CHECK LIST FOR FLEXIBILITY ANALYSIS

LOADING ACTING POINT LOADING

PIPING LOAD ON PIPE RACK/STRUCTURE

FLEXIBLE HOSE DRESSER COUPLING

COUPLING BALL JOINT

- DIR FLEXIBILITY CHECK

- DIR FLEXIBILITY CHECK

- DIR FLEXIBILITY CHECK

京鼎管道应力分析设计导则

京鼎管道应力分析设计导则