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Submarine power cables: laying procedure, the fleet and reliability analysis
NP Ventikos, Assistant Professor and DI Stavrou, Naval Architect and Marine Engineer,
School of Naval Architecture and Marine Engineering, NTUA, Greece
This paper investigates the possible problems of laying submarine power cables (SPC).
Itprovides information about the power cables themselves, the laying procedure, and the
respective fleet. It also describes the medium voltage (MV) transmission grid in Greece
and determines the correlation of different parameters that affect the operation of the
network. Furthermore, a reliability analysis, based on a statistical model, is conducted;
the model is used to evaluate the operational characteristics of cables, such as the rate
of failures from natural or human causes, and is also used to choose between different
candidate cable routes in order to determine the one with the maximum reliability.
AUTHORS BIOGRAPHIES
Dr Nikolaos P Ventikos is an Assistant Professor in the School
of Naval Architecture and Marine Engineering at the National
Technical University of Athens (NTUA), Greece. Dr Ventikoss
expertise is in marine safety; risk analysis/assessment; marine
(oil) pollution; maritime security; human factors; and statistical
modelling. He was awarded the GP Livanos Grand Prize on
Environmental Issues (2000).
Dimitrios I Stavrou is a Lieutenant Commander in the Hellenic
Navy. He serves the Amphibious Assault Forces Command as
Chief Engineer. He also served in frigates for two years, in submarines for 10 years (six as chief engineer) and in landing ships
(two years as chief engineer). He was awarded the Diploma
of Naval Architecture and Marine Engineering by the National
Technical University of Athens, Greece. His research interests
focus on models of reliability.
INTRODUCTION
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Submarine power cables: laying procedure, the fleet and reliability analysis
Construction elements
Peripheral components
To achieve successful interconnections between cables, and
therefore the efficient operation of the system, certain peripheral components are also used, the most important being the
submarine cable joints. Data from recorded failures of submarine power cables indicate that joints account for 10.4%
of the failures.7
Factory joints are mainly used during the process of
production. Other kind of joints, such as installation joints,
can be used onboard during laying or repairing procedures,
and shore joints are used to connect submarine cables to
underground cables in order to reduce the total cost of the
installation. The adequate functionality of shore joints is of
high importance due to the nodal role they have operating
in special environmental conditions (eg, a combination of
shallow water and fine-grained sand), and they must provide
utmost reliability and flexibility.10
Significant attention during the cable laying procedure is
given to the protective set-up of the cables, especially in areas
where the prevailing conditions can cause serious damage to
the cable, eg, areas with rocky bottoms, or areas with intense
professional fishing activities.7,11,12 In effect, the protection
of the cable can be achieved by using a concrete mattress,
or by using restraining or hanging systems that shoulder the
responsibility of holding the weight of the cables, or by rock
placement or articulated piping.7,13,14 For example, dividing
shells are used to protect the cable from damage caused by
the friction between the outer shell of cables and the seabed.15
Last but not least, equipment for electrical grounding of
the cable is also used at the terminal points to ensure effective
grounding.
Crosssection
(mm)
1x50
1x50
1x95
1x95
Conductor
Al
Cu
Cu
Cu
Manufacturer
Fulgor
F&G
F&G
Fulgor
Three-core cables
Crosssection
(mm)
3x35
3x35
3x50
3x150
3x185
3x95
Conductor
Manufacturer
Al
Cu
Al
Al
Cu
Cu XLPE
Fulgor
Fulgor
Fulgor
Fulgor
C. de L.
Fulgor- Alcatel
Fig 1: (left) A MV SPC with XLPE isolation;9 (right) the types of SPC that have been used in Greece from their initial use in 1968
up to the present time
14
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Submarine power cables: laying procedure, the fleet and reliability analysis
The organisation/company undertaking the responsibility of a cable laying operation has the obligation to develop
and present detailed instructions on the nature of the planned
work, the means and the necessary equipment that will be
used, and the description of the exact procedures that will be
employed during the progress of the work. Additional items
that must meet the consideration at the preliminary analysis
are the owners special requirements (preferred cable route,
landing points and others), and regulatory factors on the area
that might affect the laying procedure.
The phase of the actual cable laying is detailed in the
following steps:6
Specifications of CLVs
The aspects and conditions that can be attributed to the operations of laying submarine cables led to the development of
an independent fleet with special characteristics; to this end,
CLVs hold a nodal position within the framework of such
operations.
Sometimes, the existence of special operational conditions, such as shallow waters, may demand the additional use
of other type of vessels, like floating barges with or without
self-propulsion temporarily modified for the needs of the
specific operation.17
The special characteristics and operational aspects that
must be considered during the shipbuilding of a CLV comprise the following:18
1. Loading capacity (turntables, fixed cable tanks, cable
drums);
2. Ability to define accurate position (eg, DGPS);
3. Ability to maintain accurate position, eg, anchoring systems, or dynamic positioning systems (DPS);
4. Jointing house;
5. Laying procedure control room (LPCR);
6. Cable tension mechanisms;
7. Emergency cutter;
8. Remote operated vehicle (ROV) and ROV supporting
equipment;
9. Other equipment;
10. Helicopter landing pad.
Table 1 lists the CLVs that have been deployed and
o perated in Greek waters for undersea power cable laying
operations over the last twenty years.
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Submarine power cables: laying procedure, the fleet and reliability analysis
Name
Skagerrak 1976
112328
2010(REB)
NORB
13 773/9373
Giulio
Verne
1987
S. KOR
133308
10 617/8840
10
Atalanti
2010
GRE
93274
5242/4000
12
Stanelco
1975
65136
1981(REB)
NOR
2128/1730
11
Argo 11
1996
HOL
16 023
12
Ikaros
1975
5283.5
1985(REB)
DAN
/370
11
Astrea
Downloaded by [36.78.158.9] at 14:24 16 June 2016
Build
65145
1987
7117.57.3 2590/2853
2007(REB)
ALE
10
14.7
Stavrou_JMET_Jan.indd 16
Year
Repair cost
X1000 Euros
Days out of
service
2000
13.25
53
2001
21.46
34
2002
66.14
65
2003
53.16
40
2004
46.23
40
2005
73.48
60
2006
55.65
57
2007
31.02
32
2008
9.27
67
Table 2: Total repair cost from 2000 to 2008 and the annual
average days out of service of cables in Greece
distribution with a mean value of 18.65 years and a standard
deviation of 9.95 years; these are illustrated in Fig 2(A);
Depth of the point of failure: correlating the point of failure
with the depth of the cables demonstrates that the failures follow an exponential distribution. The majority of failures are
recorded at the proximity of the so-called terminal points and
they become less frequent as the depth of the sea increases.
Fig 2(B) shows the failure frequency against the depth at the
points of failures;
Distance of the point of failure from the coast: the study
of failures against the area of incidents demonstrates that the
failures follow an exponential distribution. Like above, the
majority of failures are recorded close to the terminal points
and they become less frequent as the distance from the coast
increases. Fig 2(C) shows the resulting distribution of SPCs
against the distance of the points of failure from the coast;
Material of conductor: in absolute numbers the study shows
that of 96 failures, 64 of them correspond to copper conductors and 32 to aluminium. Further investigation into determining the rates demonstrates that there are 9.84 failures per
100km of cable for copper conductors and 6.71 failures per
100km of cable for aluminium conductors. The above results
are illustrated in Fig 2(D);
Isolation system of the cable: the processing of failures
shows that of 96 failures, 88 of them occurred with paper isolation and only eight happened with XLPE isolation. Further
investigation demonstrates that the rate of failures per 1km of
cable is 0.0982 failures/km for paper isolation and 0.0407 failures/km for XLPE isolation. XLPE isolation has been used in
SPCs in Greece from 2000, whereas paper isolation has been
used since 1968. The above results are illustrated in Fig 2(E);
Region of the interconnection: the 96 failures occurred in
28 interconnections of submarine cable routes. The allocation
of the failures according to the region of the interconnection is illustrated in Fig 2(F). Particularly, the actual number
of failures, the length of the laid cable and the percentage
of failures per kilometre of laid cable are recorded; for the
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Submarine power cables: laying procedure, the fleet and reliability analysis
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Submarine power cables: laying procedure, the fleet and reliability analysis
of the cable;
The length of the cable route/minimum distance of the
of failure;
The level of protection of the cable along the cable route
18
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Submarine power cables: laying procedure, the fleet and reliability analysis
(k=0 to 7)
This is the distance of each cable segment from the sea
surface. In the case of failure, this depth corresponds to the
depth of the segment that suffers the fault. The total depth is
divided for the first 70m into intervals of 10m each. Beyond
this threshold there is no further partition, thus taking it as a
unified segment; the descriptive statistics show that failures
at a depth of more than 70m are uniformly distributed. For
cases in which the segment under examination follows a
(significantly) inclined bottom, eg, from depth D1, to depth
D2, then the referred depth of the cable segment equals Dk=
(D1+D2)/2. It is assumed that the change of the depth at each
interval is less than 10m. This means that in the case of a
seabed with an inclination of more than 4%, the choice of
the average depth must be done with caution.
Mud
Sand
Gravel
Rock/Stone
E1
Totally unprotected
Totally unprotected
Totally unprotected
Totally unprotected
E2
E3
E4
Table 3: Categorisation of the modified protection to represent the quality of seabed along with the protection of cables
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20
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2.00
2.24
ABOVE
2.25
L8
L9
Nf
Nt
Nf
Nf
Nt
Nt
Nf
Nf
Nt
Nf
Nt
22
22
22
1417
16
198
E2
E3
22
108
14
2724
(09)
D0
22
22
22
22
22
E4
154
44
264
418
1078
1224
242
E1
44
66
88
513
E2
22
84
104
94
E3
(1019)
D1
22
22
E4
1210
308
176
220
355
984
380
405
66
E1
154
110
110
47
E2
E3
(2029)
D2
E4
154
22
102
311
827
286
350
23
44
44
E1
66
66
44
44
E2
22
44
E3
(3039)
D3
E4
66
E1
843
168
110
717
165
317
67
154
Table 4: Allocation of SPCs to the Greek electrical network according to the selected characteristics Ei, Lj, Dk
1.74
1.99
Nt
L7
Nf
1.49
1.74
22
Nt
L6
Nf
L5
132
Nt
0.50
0.74
L2
1.25
1.49
Nf
1.00
1.24
44
Nt
0.25
0.49
L1
L4
Nf
0.75
0.99
88
Nt
0.00
0.24
L0
L3
E1
363
66
44
E2
22
66
E3
(4049)
D4
E4
66
706
209
306
44
E1
44
110
E2
E3
(5059)
D5
E4
520
772
110
306
64
E1
44
E2
E3
(6069)
D6
E4
11
21124
350
262
42
42
22
22
22
22
E1
528
E2
E4
E3
70 ABOVE
D7
Submarine power cables: laying procedure, the fleet and reliability analysis
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Submarine power cables: laying procedure, the fleet and reliability analysis
way this new parameter is set-up; it also takes into consideration the possible depth of penetration from a ship anchor
and the specifications for the laying procedures, as they are
edited from the Hellenic Distribution Network Operator.20,21
The modified protection is based on the combination of the
characteristics of the seabed along the cable route with the
protection of the cable itself. In effect, the domain of this
variable is: E {E1, E2, E3, E4}.
Modification-fitting of Ei
P( Ei , L j , Dk ) =
N f ( Ei , L j , Dk )
N t ( Ei , L j , Dk )
(1)
(2)
Finally, the failure factor is calculated; this factor indicates the tendency for failure at each level of protection with
respect to level E1:
F ( Ei ) =
N f ( L j , Dk|E1 ) = N f ( Ei , L j , Dk ) . S ( Ei )
4
N t ( L j , Dk ) = N t ( Ei , L j , Dk )
where Nf (Ei, Lj, Dk) and Nt (Ei, Lj, Dk) are calculated from
Table 3. For integrating the parameter Lj into the dimensional reduction, the number of equivalent failure elements
Nf(Lj|E1) and the number of total elements Nt(Lj) must be
calculated for each combination of Lj and Dk.
7
N f ( L j|E1 ) = N f ( L j , Dk|E1 )
7
P( L1| E1 )
P( L j| E1 )
(8)
F(L j ) =
1
S( L j )
(9)
37598
0.0021
1.0000
1.0000
4232
0.0038
0.5628
1.7768
1.59
3305
0.0005
4.3952
0.2275
0.11
176
0.0006
3.5108
0.2848
97
97
45311
Nf(Ei)
Nt(Ei)
E1
53
79.47
E2
29
15.89
E3
15
E4
(7)
k =0
F(Ei)=
1/S(Ei)
Nf(Ei)
(6)
k =0
N t ( L j ) = N t ( L j , Dk )
S(Ei)
Ei
(5)
i =1
Nf(Ei)/
Nt(Ei)
Transf.
(4)
i =1
Failure
factor
F
Failures
(3)
Modification-fitting of Lj
Safety
factor
S
Total
Rate of
segments failures
Factor
1
S ( Ei )
Fig 5: The modified-fitted parameter of protection and its related factors (left); the fitting of the protection parameter with the
Poisson distribution for = 0.2(right)22
Volume 12 No 1 January 2013 Journal of Marine Engineering and Technology
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Submarine power cables: laying procedure, the fleet and reliability analysis
Modification-fitting of Dk
For integrating the parameter Dk into the dimensional reduction, the number of failures equivalent to both E1 and L1 and
the total segments respectively at any Dk, can be calculated as:
10
N f ( Dk |E1 , L1 ) = N f ( L j , Dk |E1 ) . S ( L j )
(10)
j =1
10
N t ( Dk ) = N t ( L j , Dk )
(11)
j =1
(12)
Rtotal = Rl
(13)
i =1
This case study addresses the preliminary design of a hypothetical connection between the island of Syros and Lavrio
in the region of Attiki, as shown in Fig 9; the target of this
new connection is to transfer the electric power produced
from wind parks into the mainland.25 In this context, during
the phase of preliminary design two different cable routes
are identified and proposed. Route A is of 82.5km length
with a maximum depth up to 300m, and route B is of 84km
1
Rtotal
Length
Li
(14)
Eqt.
Failures
Nf(Lj|E1)
Mod. fail.
Nf(Lj|E1)
Total
Segm.
Nt(Lj)
Rate of
failures
Nf(Lj|E1)/
Nt(Lj)
Safety
factor
S(Lj)
Failure
factor
F(Lj)
L0
(00.24)
76.5373
53.95755
3280
0.0233
1.00
1.000
L1
(0.250.49)
7.3768
21.21745
2635
0.0028
8.34
0.120
L2
(0.500.74)
11.1256
9.836608
2218
0.0050
4.65
0.215
L3
(0.750.99)
7.1256
5.160313
2157
0.0033
7.06
0.142
L4
(1.001.24)
5.6884
2.955343
2248
0.0025
9.22
0.108
L5
(1.251.49)
4.0000
1.806222
2135
0.0019
12.45
0.080
L6
(1.501.74)
1.0000
1.160678
2025
0.0005
47.25
0.021
L7
(1.751.99)
4.3952
0.776249
1884
0.0023
10.00
0.100
L8
(2.002.24)
2.0000
0.536373
2093
0.0010
24.42
0.041
L9
(>2.25)
16.0000
0.380855
24621
0.0006
35.91
0.028
Fig 6: The modified-fitted parameter of length and its related factors (left); the fitting of the parameter of length with the
Log-Normal distribution (right)23
22
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Submarine power cables: laying procedure, the fleet and reliability analysis
Depth
Dk
D0
(09)
Eqt.
Failures
Nf(Dk|E1,L0)
Mod. fail.
Nf(Dk|E1,L0)
Total
Segm.
Nt(Dk)
Rate of
failures
Nf(Dk|E1,L0)/
Nt(Dk)
127.92
143.04
4779
0.0299
D1
(1019)
66.62
286.09
4229
0.0676
D2
(2029)
281.38
286.09
4525
0.0632
D3
(3039)
18.64
190.73
2449
0.0779
D4
(4049)
61.35
95.36
3168
0.0301
D5
(5059)
18.44
38.15
1488
0.0256
D6
(6069)
(above
70)
24.91
12.72
1816
0.0070
457.69
3.63
22436
0.0002
D7
1056.96
Fig 7: The modified-fitted parameter of depth and its related factors (left); the fitting of depth with the Poisson distribution for
= 2 (right)22,23
Fig 9: Two alternative cable routes, A and B, are proposed and examined to decide which one would be chosen (in terms of
reliability)
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Submarine power cables: laying procedure, the fleet and reliability analysis
Lavrio
Cable
A
Sea depth
From LP
(Land point)
to 10m
From
10m to
20m
From
10m onwards
Syros
Cable
B
200m
10m
Trench 1.0m in
sandy substrate
Trench 0.6m in
rocky substrate
800m
500m
Trench 1.0m in
sandy substrate
40250m
41490m
Sea
depth
From LP
(Land point)
to 10m
From
10m to
20m
From
20m onwards
Cable
A
Cable
B
250m
50m
Trench 1.0m in
sandy substrate
Trench 1.0m in
sandy substrate
1000m
200m
Trench 1.0m in
sandy substrate
Trench 1.0m in
sandy substrate
40000m
41750m
Fig 10: Reliability results for the two candidate routes, A and B.
24
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Submarine power cables: laying procedure, the fleet and reliability analysis
length with maximum depth up to 270m.The main characteristics of these two candidate cable routes are displayed
in Table 5.
Fig 10 shows the results of the reliability analysis for
both cable routes A and B. According to the analysis the
most critical areas for the routes are located near terminal
points; namely near the coasts. The highest probability
of failure is assigned to route B and more specifically
near the coasts of the island of Syros. Moreover, cable
route B appears to have more segments with minimum or
less possibility of failures than the respective values of
route A.
The comparison between the estimated MTBF for the
two candidate cable routes shows that route B appears to be
a better choice than adopting route A; the model yields the
following MTBFs:
CONCLUSIONS
References
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Submarine power cables: laying procedure, the fleet and reliability analysis
8. Public Power Corporation. 2006. Technical specifications for supply and laying submarine power cables with
X-LPE isolation for the link Kalymnos-Kos. Declaration
2170302, 35pp.
9. Nexans Industries GmbH & Co. 2003. Submarine
power cables, handbill for cables specifications, Deutschland,
16pp.
10. Worzyk T. 2009. Submarine power cables, design
aspects. Springer, Ch.4 Submarine Cable Joints, Berlin,
306pp.
11. Stephen CD and Alan GH. 2009. Fishing and submarine cables working together. 2nd edition. ICPC, 54pp.
12. Dr Papageorgiou G, Chasiotis Th, Dr Feredinos G
and Bogiatzakis I. 1995. Marine geological and man hazards and their effect on dumping pipes and cables. PATRA,
150pp.
13. International Cable Protection Committee Ltd. 2011.
Presentation about submarine power cables ,45pp.
14. Nexans Norway AS. 2009. Specialised in submarine
projects, cables and umbilical systems for offshore applications, Bremerhaven.
15. Ernesto Z. 2009. HVDC transmission cable systems,
state-of-the-art and future trends. Prysmian Powerlink, ICC
Meeting Subcommitee, Orlando, USA, 46pp.
16. Alcatel-Fulgor. 1998. Technical report for submarine
power cables. HTC 1350/12 12/20 (24) KV, 3x95mm2, XLPE,
55pp.
17. Axelsson T. 2008. Submarine cable laying and installation services for the offshore alternative energy industry.
Energy Ocean 2008, 9pp.
26
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