Exercise 7.1 PT Bending HyperCrash

Intro to RADIOSS: Exercise 7.1: Three Point Bending with HyperCrash 13.0.
110
Exercise 7.1 - Three Point Bending with HyperCrash

This exercise demonstrates how to set up 3-point bending model with symmetric boundary
conditions in Y direction (across the XZ plane).
Model Description
UNITS: Length (mm), Time (s), Mass (ton), Force (N) and Stress (MPa)
Simulation time: in Engine file [0 7.00e-002s]
Only one half of the model is modeled because it is symmetric.
The supports are totally fixed. An imposed velocity of 1000 mm/s is applied on the
Impactor in the (Z) direction
Model size = 370mm x 46.5mm x 159mm
Honeycomb Material /MAT/LAW28: HONEYCOMB
-10
= 3.0e
ton/mm
[Rho_I] Initial density
Eij = 200 MPa
[E11], [E22] and [E33] Youngs modulus
Gij = 150 MPa
[G11], [G22] and [G33] Shear modulus
Elasto-Plastic Material /MAT/LAW36: Inner, Outer and Flat
-9
= 7.85
ton/mm
E = 210000 MPa [E] Youngs modulus

= 0.29
HyperWorks 13.0
[nu] Poisson's ratio
RADIOSS for Impact Analysis
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Intro to RADIOSS: Exercise 7.1: Three Point Bending with HyperCrash 13.0.110
Strain Curve:
0
STRAIN
0.010
0.013
0.015
0.020
0.025
0.030
0.035
0.040
0.045
STRESS
300
310
320
330
340
350
360
370
380
400
Elastic Material /MAT/PLAS_JOHNS: Impactor
-9
= 8e
ton/mm
E = 208000 MPa
= 0.29
HyperWorks 13.0

[E] Youngs modulus
[nu] Poisson's ratio
Step 1: Import the RADIOSS mesh Model

1. Open HyperCrash.
2. For User profile:, select RADIOSS V13
3. For Unit system:, select N mm s T.
4. Select User interface style as New.
5. Click Run.
6. From the menu bar, select File
Import
RADIOSS.
7. In the input window, navigate to the correct directory and select BENDING_0000.rad.
8. Click OK.
Step 2: Create and assign a material

1. From the menu bar, select Model
Material.
2. In the Window, right mouse click and select Create New
Elastic
Linear elastic
3. For Title, enter Rigid Material.

4. Enter all the material data as shown in the following image.
5. Click Include picked parts
and select the parts Impactor and Support in the graphics area.
6. Click Yes in the lower right corner.

7. Click Save.
HyperWorks 13.0
Step 3: Create and assign a material for Inner, Outer, and Flat parts
1. Right click in the Material list and click Create New
Elasto-plastic
Piecewise linear (36).
2. For Title, enter Shell Material.

3. Enter all the material data as shown in the following image:
4. Set [N_funct] Number of functions to 1 and press Enter.
HyperWorks 13.0
5. Set the the [Fscale] Y-Scale factor for yield factor function to 1.
stress, right mouse click on None
Click on the arrow next to Yield
to select a curve already present in the model.

7. In the Function file window, select the function with an ID of 2 then OK to import the curve; you can
edit the function to see as shown in the following image.
8. Click Save.
9. Click the Tree tab and select the parts Inner, Outer, and Flat on the tree.
10. Click
to show only these parts.
11. Click on Material tab.
HyperWorks 13.0
12. Expand the support option at the bottom of the material card, Click Include picked parts
select the parts Inner, Outer and Flat in the graphics area as shown in the following image.
(alternatively tou may use the tree pre-selection and use the add slected parts of tree icon
and

14. Click Save.
HyperWorks 13.0
Step 4: Create and assign a new material for HCFoam

1. Repeat the same material creation and Create New
Other
Honeycomb orthotropic (28).
2. For Title, enter Foam.

3. Enter all the material data as in the following image:
4. Right click on the Yield stress function 11 field

5. Click Select in Model to select a curve already present in the model and In the Function file
window, select the function with ID of 5 then OK.
HyperWorks 13.0
6. In the Function file window, select the function with ID of 5 then OK. Repeat this process for the
Yield functions 6 thru 10 as shown in the following image.
9. Click the Tree tab and select the part HCFoam (7) on the tree.
10. Click
to show only this part.
11. Click on Material tab.
HyperWorks 13.0

following image.
and select the part HCFoam in the graphics area as shown in the

14. Click Save
Close.
Step 5: Create and assign a property

1. From the menu bar, click Model
Property.
2. Right click in the Property list and select Create New

following image.
Surface
Shell (1) as shown in the
3. For Title, enter Shell Property.
HyperWorks 13.0
4. Enter Shell Thickness and Shell element formulation values as shown in the following image.
5. Click the Tree tab and select the parts Inner, Outer and Flat on the tree.
6. Click
7. Click on Property tab.

assign Shell Property.
and select the parts Inner, Outer and Flat in the graphics area to

10. Click Save.
HyperWorks 13.0
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Step 6: Create and assign a property for Impactor and Support

1. Right Click the existing Shell Property just created in prevooius step and click Clone.
2. Double Click the Copy of Shell Property entry and change Title, enter Rigid Property.
3. Click the Tree tab and select the parts Impactor and Support on the tree.
4. Click
5. Click on Property tab.

assign Rigid Property.
and select the parts Impactor and Support in the graphics area to

8. Click Save.
HyperWorks 13.0
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Step 7: Create and assign a property for HCFoam

1. Right Click in the property tab and Create New
Volume
General solid (14).
2. For Title, enter Foam.

3. Click the Tree tab and select the part HCfoam on the tree.
4. Click
to show only this part.
5. Go back to Property tab.

6. In the Flag for solid elements formulation, select HEPH.
and select HCfoam in the graphics area to assign Foam Property.

9. Click Save
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Step 8: Create rigid body for Impactor

1. In the menu bar, select Mesh Editing
Rigid Body
2. In the window right mouse click to select Create New, and change the Title to Impactor.
3. Click the Display All icon in the top menu bar
4. Expand the [Gnod_id] Slave Nodes (Advanced Selector) tool at the bottom of the Rigid Body Tab
and Use the Include picked parts
following image.
option to select Impactor on graphic screen as shown in the
5. Click Yes in the bottom right hand corner of the page
6. Click Save.
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Step 9: Create rigid body for Support

1. Right Click in the Rigid Body panel and create new
2.
In the Title field, enter the name Support.
3. Expand the [Gnod_id] Slave Nodes (Advanced Selector) tool at the bottom of the Rigid Body Tab
and Use the Include picked parts
option to select Support on graphic screen
4. Click Yes to complete the selection.

5. Click Save.
The rigid body for Support should look like the following image.
HyperWorks 13.0
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Step 10: Define boundary conditions for the model

1. From the menu bar, select LoadCase
Boundary Condition
2. In the window right mouse click then Create New, press F6 to show the rigid bodies (if not shown
already).
3. In the Boundary Condition creation field, enter BC for Title.
4. In the [Gnod_id] Support (Advanced selector) dropdown Use either node selection buttons
or
to select master node of Impactor as shown in the following image.
5. Constrain all DOF except translation in Z as shown in the following image. To constrain the nodes,
check TX, TY, RX, RY and RZ.
6. Click Save.
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7. Repeat the same process to create Support Fix and Symmetry BCs as shown below.
8. Use either node selection buttons
following image.
or
to select master node of Support as shown in the
9. Constrain all DOF by selecting VX, VY, VZ, RX, RY and RZ as shown in the following image.
10. Click Save.

rd
11. Create a 3 new Boundary Condition, enter Symmetry for Title.

12. Click the Tree tab and select the parts Inner, Outer, HCfoam and Flat on the tree.
13. Click
14. Press p to disable the perspective visualization (should show O in lower left corner).
15. Click on Boundary Condition tab.
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16. From visualization tool bar select the view YZ as shown in the following Image
17. Click
activate the window selection tool.
18. Select nodes as shown in the following image.
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19. To constrain the nodes, select TY, RX and RZ.
20. Click Save
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Step 11: Define Impactor Velocity

Imposed
Imposed Velocity
2. In the window right mouse click then Create New, for Title, enter IMPOSED_VELOCITY
3. For Time function, use the predefined curve in the model Funct 1
4. For Direction, select Z (translation) and -1000 for Y-Scale factor.
5. Press F6 to show the rigid bodies.
6. Click
and select the master node of Impactor.
7. Click Yes in the lower-right corner.
8. Click Save
HyperWorks 13.0
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Step 12: Define contact for Flat to Support

Contact Interface
2. Right mouse click in the window and choose Create New > Multi usage (Type 7).
3. For Title, enter Support.
4. Click the Tree tab and select the parts Flat and Support on the tree.
5. Click
6. Click Contact Interface tab.

7. Using
image.
select Flat component as Slave and Support as Master as shown in the following
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8. Set Parameters as shown below
In this case we choose GAPmin=0.45 because that is half the thinnest shell thickness. The parameter
Igap=2 gives us variable gap , INACTI=6 will adjust the gap if any initial penetrations exist, when selecting
friction in contact (set to 0.1 here), flag Iform should be set to 2 for Stiffness formulation.
9. When the contact set up is complete, Click Save.
HyperWorks 13.0
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Step 13: Define contact for Impactor to Outer

1. Right mouse click in the Contact Interface Panel and choose Create New > Multi usage (Type 7).
2. For Title, enter Imp_Outer.
3. Click the Tree tab and select the parts Impactor and Outer in the tree.
4. Click
5. Click Contact Interface tab.
6. Using
select Outer Part as Slave and Impactor as Master as shown in the following image.
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In this case we again choose GAPmin=0.45 because that is half the thinnest shell thickness. The
parameter Igap=2 gives us variable gap , INACTI=6 will adjust the gap if any initial penetrations exist,
when selecting friction in contact (set to 0.1 here), flag Iform should be set to 2 for Stiffness formulation.
HyperWorks 13.0
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Step 14: Define self contact between beam components

1. Right mouse click in the Contact Interface Panel and choose Create New > Multi usage (Type 7).
2. Click the Tree tab and select the parts Outer, Inner and Flat on the tree.
3. For Title, enter Self.
4. Click
5. Click the Contact Interface tab.

6. Check Self-Impact checkbox (this means parts selected as Master are also automatically added as
Slave so that self impact will occur)
7. In the Mast_id Master Surface selector Use

in the following image.
HyperWorks 13.0
select components Outer, Inner and Flat as shown
24
In this case we again choose GAPmin=0.45 because that is half the thinnest shell thickness. The
parameter Igap=2 gives us variable gap , INACTI=6 will adjust the gap if any initial penetrations exist,
when selecting friction in contact (set to 0.1 here), flag Iform should be set to 2 for Stiffness formulation.
HyperWorks 13.0
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Step 15: Clean the model

1. From the pull down menu, select Mesh Editing
Clean.
2. Select All.
3. Click Clean
Step 16: Export the model, write Starter (_0000.rad) and Engine
(_0001.rad) files
1. Click Model > Control Card , choose Engine + Starter File from dropdown
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2. Select the control cards in the images below. (Be sure to save each control card before moving on.)
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3. In the menu bar, select File
Export
RADIOSS .
4. In the output window that opens, enter the name 3PBENDING and click OK.
4. Leave the Header of RADIOSS file window empty and click Save Model.
The Starter and Engine files 3PBENDING_0000.rad and 3PBENDING_0001.rad are written.
Step 17: Open RADIOSS Manager from windows Start menu
Step 18: Run the model 3PBENDING_0000.rad using RADIOSS

Manager
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Step 19: Review the listing files for this run and verify the results
Exercise Expected Results
Note: Only steel skins shown below
von Mises (Max) Stress Contour (MPa)
Plastic Strain (Max) Contour
Note: Only foam shown below
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von Mises Stress (Mid) Contour (MPa)
1. Add a new page in the exisiting HV 13.0 session

2. Switch the client to HyperGraph2D as shown below
3. 3.
Load the T01 file from the Build Plots panel and plot Imp_Outer FNZ vs TIME as shown below
To get the following plot:
HyperWorks 13.0
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Contact Force for Impactor Interface
HyperWorks 13.0
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Exercise 7.1 PT Bending HyperCrash

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Exercise 7.1 PT Bending HyperCrash

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Intro to RADIOSS: Exercise 7.1: Three Point Bending with HyperCrash 13.0.

Exercise 7.1 - Three Point Bending with HyperCrash

Simulation time: in Engine file [0 7.00e-002s]

Only one half of the model is modeled because it is symmetric.

Model size = 370mm x 46.5mm x 159mm

Honeycomb Material /MAT/LAW28: HONEYCOMB

[Rho_I] Initial density

Eij = 200 MPa

[E11], [E22] and [E33] Youngs modulus

Gij = 150 MPa

[G11], [G22] and [G33] Shear modulus

Elasto-Plastic Material /MAT/LAW36: Inner, Outer and Flat

[Rho_I] Initial density

E = 210000 MPa [E] Youngs modulus

[nu] Poisson's ratio

RADIOSS for Impact Analysis

Proprietary Information of Altair Engineering, Inc.

Elastic Material /MAT/PLAS_JOHNS: Impactor

[Rho_I] Initial density

RADIOSS for Impact Analysis

Proprietary Information of Altair Engineering, Inc.

Step 1: Import the RADIOSS mesh Model

Step 2: Create and assign a material

2. In the Window, right mouse click and select Create New

3. For Title, enter Rigid Material.

5. Click Include picked parts

6. Click Yes in the lower right corner.

RADIOSS for Impact Analysis

Proprietary Information of Altair Engineering, Inc.

Piecewise linear (36).

2. For Title, enter Shell Material.

4. Set [N_funct] Number of functions to 1 and press Enter.

RADIOSS for Impact Analysis

Proprietary Information of Altair Engineering, Inc.

Click on the arrow next to Yield

to select a curve already present in the model.

to show only these parts.

11. Click on Material tab.

RADIOSS for Impact Analysis

Proprietary Information of Altair Engineering, Inc.

13. Click Yes in the lower right corner.

RADIOSS for Impact Analysis

Proprietary Information of Altair Engineering, Inc.

Step 4: Create and assign a new material for HCFoam

Honeycomb orthotropic (28).

2. For Title, enter Foam.

4. Right click on the Yield stress function 11 field

RADIOSS for Impact Analysis

Proprietary Information of Altair Engineering, Inc.

to show only this part.

11. Click on Material tab.

RADIOSS for Impact Analysis

Proprietary Information of Altair Engineering, Inc.

12. Click Include picked parts

13. Click Yes in the lower right corner.

Step 5: Create and assign a property

2. Right click in the Property list and select Create New

Shell (1) as shown in the

3. For Title, enter Shell Property.

RADIOSS for Impact Analysis

Proprietary Information of Altair Engineering, Inc.

to show only these parts.

7. Click on Property tab.