Professional Documents
Culture Documents
1. Scope
1.1 This specification covers magnesium-alloy sand castings designated as shown in Table 1.
1.2 The values stated in inch-pound units are to be regarded
as the standard. The SI values in parentheses are provided for
information only.
2. Referenced Documents
2.1 The following documents of the issue in effect on date
of order acceptance form a part of this specification to the
extent referenced herein:
2.2 ASTM Standards:
B 93/B93M Specification for Magnesium Alloys in Ingot
Form for Sand Castings, Permanent Mold Castings, and
Die Castings2
B 275 Practice for Codification of Certain Nonferrous Metals and Alloys, Cast and Wrought2
B 296 Practice for Temper Designations of Magnesium
Alloys, Cast and Wrought2
B 557 Test Methods of Tension Testing Wrought and Cast
Aluminum- and Magnesium-Alloy Products2
B 660 Practices for Packaging/Packing of Aluminum and
Magnesium Products2
B 661 Practice for Heat Treatment of Magnesium Alloys2
E 29 Practice for Using Significant Digits in Test Data to
Determine Conformance with Specifications3
E 35 Test Methods for Chemical Analysis of Magnesium
and Magnesium Alloys4
E 88 Practice for Sampling Nonferrous Metals and Alloys
in Cast Form for Determination of Chemical Composition4
E 94 Guide for Radiographic Testing5
E 155 Reference Radiographs for Inspection of Aluminum
and Magnesium Castings5
E 165 Test Method for Liquid Penetrant Examination
Method5
3. Terminology
3.1 Definitions:
3.1.1 casting lotunless otherwise agreed, shall consist of
not more than 1000 pounds of cleaned castings from the same
melt or heat, except where this weight limit may be exceeded
by a single casting. In such cases, each casting shall be
considered a lot.
3.1.2 heat treat lotfor the purpose of mechanical property
testing, a lot shall consist of all castings heat treated in the
same furnace charge to the same temper.
3.1.3 sand castingmetal object produced by pouring molten metal into a sand mold and allowing it to solidify.
4. Ordering Information
4.1 Orders for castings under this specification shall include
the following information:
4.1.1 Applicable drawing or part number,
4.1.2 Quantity of each casting,
1
This specification is under the jurisdiction of ASTM Committee B-7 on Light
Metals and Alloys, and is the direct responsibility of Subcommittee B07.04 on
Magnesium Alloy Cast and Wrought Products.
Current edition approved Oct. 10, 1997. Published May 1998. Originally
published as B 80 30 T. Last previous edition B 80 93.
2
Annual Book of ASTM Standards, Vol 02.02.
3
Annual Book of ASTM Standards, Vol 14.02.
4
Annual Book of ASTM Standards, Vol 03.05.
5
Annual Book of ASTM Standards, Vol 03.03.
B 80
TABLE 1 Chemical RequirementsA
NOTE 1Analysis shall regularly be made only for the elements specifically mentioned in this table. If, however, the presence of other elements is
suspected or indicated in amounts greater than the specified limits, further analysis shall be made to determine that these elements are not present in excess
of the specified limits.
NOTE 2The following applies to all specified limits in this table: For purposes of acceptance and rejection, an observed value or a calculated value
obtained from analysis shall be rounded to the nearest unit in the last right-hand place of figures used in expressing the specified limit.
Alloy NumberB
ASTM
AM100A
AZ63A
AZ81A
AZ91C
AZ91E
AZ92A
EQ21AE
EZ33A
HK31A
HZ32A
K1A
QE22AG
QH21AG
WE43AI
WE54AI
ZC63A
ZE41A
ZE63A
ZH62A
ZK51A
ZK61A
UNS
Composition %
Iron
M10100
...
M11630
...
M11810
...
M11914
...
M11919 0.005D
M11920
...
M18330
...
M12330
...
M13310
...
M13320
...
M18010
...
M18220G
...
G
M18210
...
M18430
0.01
M18410
...
M16331
...
M16410
...
M16630
...
M16620
...
M16510
...
M16610
...
Magnesium
remainder
remainder
remainder
remainder
remainder
remainder
remainder
remainder
remainder
remainder
remainder
remainder
remainder
remainder
remainder
remainder
remainder
remainder
remainder
remainder
remainder
Aluminum
Manganese
9.310.7
5.36.7
7.08.1
8.19.3
8.19.3
8.39.7
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
0.100.35
0.150.35
0.130.35
0.130.35
0.170.35
0.100.35
...
...
...
...
...
...
...
0.15
0.15
0.250.75
0.15
...
...
...
...
Zinc
0.30
2.53.5
0.401.0
0.401.0
0.401.0
1.62.4
...
2.03.1
0.30
1.72.5
...
...
0.20
0.20
0.20
5.56.5
3.55.0
5.56.0
5.26.2
3.65.5
5.56.5
Thorium
...
...
...
...
...
...
...
...
2.54.0
2.54.0
...
...
0.61.6H
...
...
...
...
...
1.42.2
...
...
Rare
Earths
...
...
...
...
...
...
1.53.0F
2.54.0
...
0.10
...
1.82.5F
0.61.5H,F
2.44.4J
1.54.0J
...
0.751.75
2.13.0
...
...
...
Zirconium
...
...
...
...
...
...
0.401.0
0.501.0
0.401.0
0.501.0
0.401.0
0.401.0
0.401.0
0.401.0
0.401.0
...
0.401.0
0.401.0
0.501.0
0.501.0
0.61.0
Silicon
0.30
0.30
0.30
0.30
0.20
0.30
...
...
...
...
...
...
...
0.01
0.01
0.20
...
...
...
...
...
Copper
Nickel
0.10
0.25
0.10
0.10
0.015
0.25
0.050.10
0.10
0.10
0.10
...
0.10
0.10
0.03
0.03
2.43.0
0.10
0.10
0.10
0.10
0.10
0.01
0.01
0.01
0.01
0.0010
0.01
0.01
0.01
0.01
0.01
...
0.01
0.01
0.005
0.005
0.01
0.01
0.01
0.01
0.01
0.01
Others
(Metallic
Impurities)
Each
TotalC
Impurities
...
...
...
...
0.01
...
...
...
...
...
...
...
...
0.2
0.20
...
...
...
...
0.30
0.30
0.30
0.30
0.30
0.30
0.30
0.30
0.30
0.30
0.30
0.30
0.30
0.3
0.30
0.30
0.30
0.30
0.30
0.30
0.30
7. Manufacture
7.1 The responsibility of furnishing castings that can be laid
out and machined to the finished dimensions within the
permissible variations specified, as shown on the blueprints or
drawings, shall rest with the supplier, except when pattern
equipment is furnished by the purchaser. Sufficient stock shall
6. Material Requirements
6.1 Unless otherwise specified, only magnesium alloy ingots or producers foundry scrap conforming to Specification
B 93 shall be used for pouring castings. Additions of small
amounts of grain refining elements and material for melt
process losses are permitted.
6.2 Pure materials and master alloys may be used provided
chemical analysis verifying conformance to Table 1 is done
prior to pouring any castings.
B 80
TABLE 2 Tensile Requirements
NOTE 1For purposes of determining conformance with this specification, each value for tensile strength and yield strength shall be rounded to the
nearest 0.1 ksi and each value for elongation shall be rounded to the nearest 0.5 %, both in accordance with the rounding method of Practice E 29.
Alloy Number
ASTM
AM100A
AZ63A
M10100
M11630
AZ81A
AZ91C
M11810
M11914
AZ91E
AZ92A
EQ21A
EZ33A
HK31A
HZ32A
K1A
QE22A
QH21A
WE43A
WE54A
ZC63A
ZE41A
ZE63A
ZH62A
ZK51A
ZK61A
TemperA
T6
F
T4
T5
T6
T4
F
T4
T5
T6
T6
F
T4
T5
T6
T6
T5
T6
T5
F
T6
T6
T6
T6
T6
T5
T6
T5
T5
T6
35.0(241)
26.0(179)
34.0(234)
26.0(179)
34.0(234)
34.0(234)
23.0(158)
34.0(234)
23.0(158)
34.0(234)
34.0(234)
23.0(158)
34.0(234)
23.0(158)
34.0(234)
34.0(234)
20.0(138)
27.0(186)
27.0(186)
24.0(165)
35.0(241)
35.0(241)
32.0(221)
37.0(255)
28.0(193)
29.0(200)
40.0(276)
35.0(241)
34.0(234)
40.0(276)
17.0(117)
11.0(76)
11.0(76)
12.0(83)
16.0(110)
11.0(76)
11.0(76)
11.0(76)
12.0(83)
16.0(110)
16.0(110)
11.0(76)
11.0(76)
12.0(83)
18.0(124)
25.0(172)
14.0(96)
13.0(89)
13.0(89)
6.0(41)
25.0(172)
27.0(186)
25.0(172)
26.0(179)
18.0(125)
19.5(133)
27.0(186)
22.0(152)
20.0(138)
26.0(179)
UNS
M11919
M11920
M18330
M12330
M13310
M13320
M18010
M18220
M18210
M18430
M18410
M16331
M16410
M16630
M16620
M16510
M16610
4
7
2
3
7
C
7
2
3
3
C
6
C
1
2
2
4
4
14
2
2
2
2
2
2.5
5
5
5
5
8. Foundry Control
8.1 When specified, castings shall be produced under
foundry control approved by the purchaser. Foundry control
shall consist of examination of the castings by radiographic or
other approved methods for determining internal discontinuities until the gating, pouring, and other foundry practices have
been established to produce castings meeting the quality
standards set by purchaser or agreed to between the purchaser
and the producer. When foundry practices have been so
established, the production method shall not be significantly
changed without demonstrating to the satisfaction of the
purchaser that the change does not adversely affect the quality
of the castings. Minor changes in pouring temperature of
650F from the established nominal temperature are permissible.
B 80
conform to the requirements of Table 2 or Table X1.2 where
required.
separately cast in the system sand mix in use and shall be cast
to size in accordance with the dimensions shown in Fig. 1 or
Fig. 2.
12.3 When specified, the tensile strength and yield strength
values of specimens cut from castings shall conform to Table
X1.2. Elongation values shall not be less than 25 % of the
values specified in Table 2.
12.3.1 When tensile properties of castings are to be determined, tension test specimens shall be cut from the locations
designated on the drawing. If no locations are designated,
specimens shall be taken from each test casting to include at
least one from the thinnest and one from thickest section of the
casting. At least three specimens are required.
12.3.2 The machined tension test specimen shall be the
standard 0.500 in. diameter specimen or the largest smaller size
in.
mm
in.
Metric Equivalents
mm
in.
0.500
0.510
38
12
58
12.70
12.95
9.5
12.7
15.9
1
1
1 8
114
22.2
25.4
28.6
31.8
78
138
158
2
234
mm
in.
mm
34.9
41.37
50.8
69.8
3
314
6
9316
76.2
82.5
152.4
233.4
B 80
NOTE 1This test bar mold is particularly suitable for those magnesium alloys containing Zr.
FIG. 2 Proposed Gating System for ASTM Magnesium Test Bars
B 80
suppliers works where the material is made, it shall be so
stated in the contract or purchase order.
17.1.1 If the purchaser elects to have the inspection made at
the suppliers works, the supplier shall afford the inspector
representing the purchaser all reasonable facilities to satisfy
him that the material is being furnished in accordance with this
specificaiton. All tests and inspection shall be so conducted as
not to interfere unnecessarily with the operation of the works.
TABLE 3 Discontinuity-Level Requirements for Magnesium Sand Castings (Reference Radiographs E 155)
Discontinuity
Grade A
34
14
Gas holes
Microshrinkage (feathery)
Microshrinkage (sponge)
Foreign material (less dense)
Foreign material (more dense)
Cracks
Cold shuts
Surface irregularity
Core shift
Grade B
14
none
none
none
none
none
none
none
1
1
1
1
1
Grade C
Section Thickness, in.
34
14
1
1
1
1
1
2
2
2
2
2
none
none
none
none
not to exceed drawing tolerance
not to exceed drawing tolerence
Grade D
34
14
34
2
2
2
2
2
5
4
4
4
4
5
3
3
4
3
none
none
B 80
21. Identification and Repair Marking
21.1 IdentificationUnless otherwise specified, each casting shall be marked with the applicable drawing or part
number. The marking shall consist of raised Arabic numerals,
and when applicable, capitol letters, cast integral. The location
of the identification marking shall be as specified on the
drawing, the drawing/part number shall be placed in a location
mutually agreeable to the purchaser and producer.
21.1.1 Lot IdentificationWhen practical, each casting
shall also be marked with the lot number.
21.2 Repair MarkingsAll identification markings indicating repairs as specified in 19.2.5, 19.3 and 19.4 shall be made
with a waterproof marking fluid.
22. Packaging and Marking for Shipment
22.1 PackagingUnless otherwise specified, the castings
shall be packaged to provide adequate protection during
normal handling and transportation. Each package shall contain only one type of item unless otherwise agreed upon. The
type of packaging and gross weight of containers shall, unless
otherwise agreed upon, be at the suppliers discretion, provided
they are such as to ensure acceptance by common or other
carriers for safe transportation at the lowest rate to the delivery
point.
22.2 MarkingEach shipping container shall be legibly
marked with the purchase order number, gross and net weights,
and the suppliers name. Marking for shipment shall be in
accordance with Fed. Std. No. 123 for civil agencies and
MIL-STD-129 for military agencies. When specified in the
contract or purchase order materials shall be marked in
accordance with Fed. Std. 184.
22.3 PreservationMaterial intended for prolonged storage
in unheated locations shall be adequately packed and protected
to avoid deterioration and damage. When specified in the
contract or purchase order, material shall be preserved, packaged, and packed in accordance with the requirements of
Practice B 660. The applicable levels shall be as specified in
the contract or order.
22.4 When required, an examination of preparation for
delivery shall be made to determine compliance with the
packing requirements. The sample unit shall be one shipping
container fully prepared for delivery, randomly selected. Using
MIL-STD-105, the inspection level shall be an AQL of 4.0
expressed in terms of percent defective.
23. Keywords
23.1 sand castings; magnesium alloy
20. Certification
20.1 The supplier shall, on request, furnish to the purchaser
a certificate stating that the material has been sampled and
inspected in accordance with this specification, and has met the
requirements.
7
B 80
APPENDIX
(Nonmandatory Information)
X1. EXPLANATORY NOTES
B 80
X1.4 Yield Strength and Brinell Hardness
ASTM
AM100A
AZ63A
AZ81A
AZ91C
AZ91E
AZ92A
EQ21A
EZ33A
HK31A
HZ32A
K1A
QE22A
QH21A
WE43A
WE54A
ZC63A
ZE41A
ZE63A
ZH62A
ZK51A
ZK61A
Melting Range
Approximate,F (C)
UNS
Nonequilibrium
SolidsC
Solidus
Liquidus
M10100
M11630
M11810
M11914
M11919
M11920
M18330
M12390
M13310
M13320
M13010
M18220
M18210
M18430
M18410
M16331
M16410
M16630
M16620
M16510
M16610
810
685
790
785
785
770
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
867(464)
850(454)
882(472)
875(468)
875(468)
830(443)
995(535)
1010(543)
1092(589)
1026(552)
...
1020(549)
1004(539)
1015(545)
1015(545)
870(465)
950(510)
510(266)
...
1020(549)
985(529)
1100(593)
1130(610)
1115(602)
1105(596)
1105(596)
1100(593)
1184(640)
1189(643)
1204(651)
1198(648)
1205(652)
1190(643)
1184(640)
1185(640)
1185(640)
1020(550)
1184(640)
950(510)
1169(632)
1185(641)
1175(635)
Pattern
Shrinkage
Allowance,
in./ftA
(mm/m)
Pressure
Tightness
(13.0)
(13.0)
532(13.0)
532(13.0)
532(13.0)
532(13.0)
532(13.0)
316(15.5)
732(18.0)
316(15.5)
316(15.5)
532(13.0)
316(15.5)
316(15.5)
316(15.5)
316(15.5)
532(13.0)
316(15.5)
532(13.0)
532(13.0)
532(13.0)
2
3
2
2
2
2
2
1
1
1
2
2
2
2
2
1
2
1
2
3
3
5 32
5 32
Foundry CharacteristicsB
Other CharacteristicsB
Fluidity
Microporosity
TendencyE
Normally
Heat
Treated
MachiningF
ElectroplatingG
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
3
2
2
2
2
2
1
1
1
2
2
2
2
2
2
2
1
2
3
3
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
no
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
2
2
2
2
1
1
3
2
2
K
K
K
1
K
1
2
2
SurSuitaface
bility
Treatto
H
ment
BrazingI
2
1
2
2
2
2
1
1
1
2
2
1
1
2
2
1
1
1
1
1
1
no
no
no
no
no
no
K
no
K
K
K
K
no
K
K
K
no
no
no
no
no
Suitability
to
WeldingJ
1
3
1
1
1
2
1
1
1
2
1
1
1
2
2
2
2
1
K
3
3
Allowance for average castings. Shrinkage requirements will vary with intricacy of design and dimensions.
Rating of 1 indicates best of group; 3 indicates poorest of group.
C
As measured on metal solidified under normal casting conditions.
D
Ability of liquid alloy to flow readily in mold and fill thin sections.
E
Based on radiographic evidence.
F
Composite rating based on ease of cutting, chip characteristics, quality of finish, and tool life. Ratings, in the case of heat-treatable alloys based on T6 type temper.
Other tempers, particularly the annealed temper, may have lower rating.
G
Ability of casting to take and hold an electroplate applied by present standard methods.
H
Ability of castings to be cleaned in standard pickle solutions and to be conditioned for best paint adhesion.
I
Refers to suitability of alloy to withstand brazing temperature without excessive distortion or melting.
J
Based on ability of material to be fusion welded with filler rod of same alloy, or of an alloy whose composition is recommended. ZE63A alloy must be welded before
its solution heat-treatment in hydrogen. It is not suitable for welding after such heat-treatment.
K
Inexperience with these alloys under wide production conditions makes it undesirable to supply ratings at this time.
B
B 80
TABLE X1.2 Tension Test Minimums for Specimens Cut from Castings
NOTE 1The values in the table, both average and minimum, are representative of the weakest areas in any type casting for the composition listed,
that is, adjacent to gates and risers. Higher design properties for designated areas in castings are normally obtained and shall be as specified in the order.
Alloy Number
Temper
ASTM
UNS
AZ63A
M11310
AZ31A
AZ91C
M11310
M11914
AZ91E
AZ92A
M11919
M11920
EQ21A
M18330
EZ33A
M12330
HK31A
M13310
HZ32A
M13320
QE22A
M18220
QH21A
M18210
WE43A
M18430
WE54A
M18410
ZC63A
ZE41A
ZE63A
ZK51A
ZK61A
ZH62A
M16331
M16410
M16630
M16510
M16610
M16620
T4
T6
T4
T4
T6
T6
T4
T6
T6
T6
T5
T5
T6
T6
T5
T5
T6
T6
T6
T6
T6
T6
T6
T6
T6
T5
T6
T5
T6
T5
Temperature
of Testing
room
room
room
room
room
room
room
room
room
400F
room
500F
room
500F
room
500F
room
400F
room
482F
room
482F
room
482F
room
room
room
room
room
room
400F
avgA
minB
avgA
minB
25.5(173)
25.5(173)
25.5(173)
25.5(173)
25.5(173)
25.5(173)
25.5(173)
25.5(173)
32.0(221)
...
15.0(103)
...
23.0(158)
...
23.0(158)
...
32.0(221)
...
33.5(231)
...
36.5(252)
30.5(210)
35.0(240)
...
...
28.0(193)
37.0(255)
29.0(209)
34.0(234)
31.5(217)
17.0(117)
17.0(117)
17.0(117)
17.0(117)
17.0(117)
17.0(117)
17.0(117)
17.0(117)
28(193)
23.0(158)
13.0(90)
10.0(69)
19.0(131)
14.0(96)
19.0(131)
10.0(69)
28.0(113)
24.0(165)
30.0(206)
21.0(145)
31.5(215)
25.5(176)
30.5(210)
27.0(185)
27.0(185)
26.0(179)
32.0(221)
24.0(165)
30.0(207)
26.5(183)
10.0(69)
14.5(99)
10.0(69)
10.0(69)
14.5(99)
14.5(99)
10.0(69)
16.0(110)
23.0(158)
...
12.5(86)
...
11.7(80)
...
11.7(80)
...
23.0(158)
...
24.5(169)
...
25.5(176)
22.5(155)
24.0(165)
...
...
19.5(135)
24.0(165)
17.0(117)
9.0(62)
12.0(83)
9.0(62)
9.0(62)
12.0(83)
12.0(83)
9.0(62)
13.5(92)
20.0(138)
18.0(124)
11.0(76)
6.0(41)
10.5(72)
10.5(72)
10.5(72)
6.0(41)
20.0(138)
18.0(124)
23.0(158)
19.0(131)
22.0(152)
18.5(128)
23.0(160)
22.0(150)
18.0(124)
17.5(120)
22.0(152)
14.0(96)
21.0(145)
15.5(106)
24.0(165)
17.5(120)
A
The average value of all specimens tested from each casting shall conform to the minimum average. Not less than three specimens shall be tested from each casting:
one from the thinnest section, one from the thickest section, and one from an intermediate section.
B
Any specimen cut from a casting shall conform to the minimum value specified.
C
Where a value is not listed the minimum average percent elongation of specimens cut from a casting shall not be less than 25 % of the value specified for separately
cast test bars.
10
B 80
TABLE X1.3 Data for Use with Extension-Under Load Method and Typical Brinell Hardness
Alloy Number
ASTM
Temper
Typical Brinell
Hardness Number, HB
T6
F
T4
T5
T6
T4
F
T4
T5
T6
T6
F
T4
T5
T6
T6
T5
T6
T5
F
T6
T6
T6
T6
T5
T6
T5
T5
T6
17.0 (117)
11.0 (76)
11.0 (76)
12.0 (83)
16.0 (110)
11.0 (76)
11.0 (76)
11.0 (76)
12.0 (83)
16.0 (110)
16.0 (110)
11.0 (76)
11.0 (76)
12.0 (83)
18.0 (129)
25.0 (172)
14.0 (96)
13.0 (90)
13.0 (90)
6.0 (41)
25.0 (172)
25.0 (172)
26.0 (179)
18.0 (125)
19.5 (135)
27.0 (186)
22.0 (152)
20.0 (138)
26.0 (174)
0.0046
0.0037
0.0037
0.0038
0.0045
0.0037
0.0037
0.0037
0.0038
0.0045
0.0045
0.0037
0.0037
0.0038
0.0048
0.0058
0.0042
0.0040
0.0040
0.0029
0.0058
0.0058
0.0060
0.0050
0.0050
0.0062
0.0054
0.0051
0.0060
69
50
55
55
73
55
60
55
62
70
70
65
63
69
81
78
50
66
55
...
78
85
85
60
62
...
70
65
70
UNS
AM100A
AZ63A
M10100
M11630
AZ81A
AZ91C
M11810
M11914
AZ91E
M11919
AZ92A
M11920
EQ21A
EZ33A
HK31A
HZ32A
K1A
QE22A
WE43A
WE54A
ZC63A
ZE41A
ZE63A
ZH62A
ZK51A
ZK61A
M18330
M12330
M13310
M13320
M18010
M18220
M18430
M18410
M16331
M16410
M10030
M16620
M16510
M16610
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11