Professional Documents
Culture Documents
VEGACAP 65
- transistor (NPN/PNP)
Contents
Contents
1
Product description
3.1 Configuration .................................................................................................................... 7
3.2 Principle of operation........................................................................................................ 8
3.3 Operation ......................................................................................................................... 9
3.4 Storage and transport....................................................................................................... 9
3.5 Accessories and replacement parts ............................................................................... 10
Mounting
4.1 General instructions ....................................................................................................... 11
4.2 Mounting instructions ..................................................................................................... 12
Setup
6.1 General information ........................................................................................................ 20
6.2 Adjustment elements...................................................................................................... 20
6.3 Function chart ................................................................................................................ 22
Supplement
9.1 Technical data ................................................................................................................ 30
9.2 Dimensions .................................................................................................................... 34
30018-EN-130916
Contents
Supplementary documentation
Information:
Supplementary documents appropriate to the ordered version come
with the delivery. You can find them listed in chapter "Product description".
30018-EN-130916
Tip:
To ensure reliable setup and operation of your VEGACAP 65, we offer
accessories and replacement parts. The corresponding documentations are:
1.1
Function
1.2
Target group
1.3
Symbolism used
Ex applications
This symbol indicates special instructions for Ex applications.
List
The dot set in front indicates a list with no implied sequence.
Action
This arrow indicates a single action.
Sequence of actions
Numbers set in front indicate successive steps in a procedure.
Battery disposal
This symbol indicates special information about the disposal of batteries and accumulators.
30018-EN-130916
2
2.1
2.2
Appropriate use
For safety and warranty reasons, any invasive work on the device
beyond that described in the operating instructions manual may be
carried out only by personnel authorised by the manufacturer. Arbitrary conversions or modifications are explicitly forbidden.
2.3
2.4
The safety instructions in this operating instructions manual, the national installation standards as well as the valid safety regulations and
accident prevention rules must be observed by the user.
30018-EN-130916
For safety and warranty reasons, any invasive work on the device
beyond that described in the operating instructions manual may be
carried out only by personnel authorised by the manufacturer. Arbitrary conversions or modifications are explicitly forbidden.
The safety approval markings and safety tips on the device must also
be observed.
2.5
2.6
CE conformity
2.7
2.8
Environmental instructions
The safety approval markings and safety tips on the device must be
observed.
This device fulfills the legal requirements of the applicable EC guidelines. By attaching the CE mark, VEGA provides a confirmation of
successful testing. You can find the CE conformity declaration in the
download area of "www.vega.com".
Please note the Ex-specific safety information for installation and operation in Ex areas. These safety instructions are part of the operating
instructions manual and come with the Ex-approved instruments.
30018-EN-130916
3 Product description
Product description
3.1 Configuration
Scope of delivery
Constituent parts
Housing cover
Housing with electronics
Process fitting with electrode
1
2
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Type plate
The nameplate contains the most important data for identification and
use of the instrument:
3 Product description
15
14
13
12
5
6
7
8
11
10
9
1 Instrument type
2 Product code
3 Approvals
4 Process and ambient temperature, process pressure
5 Power supply and signal output, electronics
6 Protection rating
7 Probe length
8 Order number
9 Serial number of the instrument
10 Material, wetted parts
11 Symbol of the device protection class
12 Reminder to observe the instrument documentation
13 ID numbers, instrument documentation
14 Notified authority for CE marking
15 Approval directives
With the serial number, you can access the delivery data of the instrument via www.vega.com, "VEGA Tools" and "serial number search".
In addition to the type label outside, you can also find the serial number on the inside of the instrument.
Area of application
3.2
Principle of operation
30018-EN-130916
Functional principle
3 Product description
3
Fig. 3: Functional principle - Plate capacitor
1
2
3
The probe and the vessel wall are the capacitor plates. The measured
product is the dielectric. Due to the higher dielectric constant of the
product compared to air, the capacitance increases as the probe is
gradually covered.
The capacitance change is converted by the electronics module into
a switching command.
Voltage supply
3.3
Operation
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Packaging
3.4
3 Product description
Transport inspection
Storage
Protective cap
Storage and transport temperature see chapter "Supplement Technical data - Ambient conditions"
Relative humidity 20 85 %
3.5
The protective cover protects the sensor housing against soiling and
intense heat from solar radiation.
Flanges
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10
4 Mounting
4
4.1
Mounting
General instructions
Suitability for the process Make sure that all parts of the instrument coming in direct contact
conditions
with the process, especially the sensor element, process seal and
process fitting, are suitable for the existing process conditions, such
as process pressure, process temperature as well as the chemical
properties of the medium.
You can find the specifications in chapter "Technical data" and on the
nameplate.
Switching point
Welding work
Handling
With threaded versions, the housing must not be used to screw in the
instrument. Applying tightening forces on the housing can damage its
internal parts.
Use the hexagon for screwing in.
Moisture
30018-EN-130916
Pressure/Vacuum
11
4 Mounting
Condensation
If condensate forms on the vessel top, the run-off liquid can cause
bridging and hence faulty switchings.
Inflowing medium
4.2
Mounting instructions
The probe should protrude into the vessel to avoid buildup. For that
reason, avoid using mounting bosses for flanges and screwed fittings.
This applies particularly to use with adhesive products.
Material cone
In silos with bulk solids, material cones can form which change the
switching point. Please keep this in mind when installing the sensor
in the vessel. We recommend selecting an installation location where
the probe detects the average value of the material cone.
The probe must be mounted in a way that takes the arrangement of
the filling and emptying apertures into account.
12
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Socket
4 Mounting
d
6
d
6
30018-EN-130916
13
4 Mounting
d
6
2
3
Tensile load
VEGACAP 65
Discharge opening
Filling opening
Make sure that the max. permissible tensile load of the suspension
cable is not exceeded. The danger of this happening exists particularly with very heavy solids and large meas. lengths. The max. permissible load is stated in chapter "Technical data".
30018-EN-130916
14
5
Note safety instructions
Voltage supply
5.1
Connection cable
5.2
Connection procedure
6. Insert the wire ends into the open terminals according to the wiring plan
7. Press down the opening levers of the terminals, you will hear the
terminal spring closing
30018-EN-130916
9. Tighten the compression nut of the cable entry. The seal ring must
completely encircle the cable
10. If necessary, carry out a fresh adjustment
11. Screw the housing cover back on
15
Housing overview
5.3
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16
1
2
3
Wiring plan
30018-EN-130916
Caution:
There is no reverse polarity protection. Take note of the polarity of the
output lines.
17
Voltage supply
1 2 3 4
1 2 3 4
30018-EN-130916
18
5.4
Fig. 14: Wire assignment connection cable. The numbers of the wires correspond to the terminals of the instrument.
brown (+) voltage supply
White
Yellow
blue (-) voltage supply
Shielding
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1
2
3
4
5
19
6 Setup
Setup
6.1
General information
On the electronics module you will find the following display and
adjustment elements:
Note:
As a rule, always set the mode with the mode switch (3) before starting setup VEGACAP 65. The switching output will change if you set
the mode switch (3) afterwards. This could possibly trigger other connected instruments or devices.
6.2
Adjustment elements
1
2
3
5
Note:
Screw the housing cover tightly up to the thread stop so that the
inspection glass is above the control lamp (LED).
20
30018-EN-130916
6 Setup
You can adapt the switching point to the solid with the potentiometer.
With the potentiometer (1) and the measuring range selection switch
(2) you can change the sensitivity of the probe to the electrical properties of the product and the conditions in the vessel. This is necessary
so that the level switch can also reliably detect products e.g. with very
low or very high dielectric figure.
range 1: 0 20 pF
Range 2: 0 85 pF
Range 3: 0 450 pF
Mode adjustment (3)
With the mode switch (3) you can change the switching condition
of the transistor output. You can set the required mode (max. - max.
detection or overfill protection, min. - min. detection or dry run protection).
We recommend connecting according to the quiescent current principle (switching output is opened when the switching point is reached)
because the transistor output takes on the same (safe) condition if a
failure is detected.
When the control lamp (6) lights red: set the measuring range
selection switch (2) to the next higher measuring range.
When the control lamp (6) lights green: continue with the next
item.
30018-EN-130916
4. Turn the potentiometer (1) to 0, the control lamp (6) lights green.
VEGACAP 65 - transistor (NPN/PNP)
21
6 Setup
5. Turn the potentiometer (1) very slowly clockwise until the control
lamp (6) lights red. If the control lamp does not light red, set the
meas. range selection switch (2) to the next higher stage and
repeat the setting with the potentiometer (1) until the control lamp
lights red.
The measuring system is now ready for operation.
6.3
Function chart
Mode max.
closed
Mode max.
open
Mode min.
closed
Overflow protection
Green
Overflow protection
Red
Dry run protection
Green
open
Mode min.
Red
Failure of the supply voltage
any
open
Fault
any
open
(min./max. mode)
flashes red
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22
Maintenance
7.2
Rectify faults
The operator of the system is responsible for taking suitable measures to rectify faults.
Failure reasons
VEGACAP 65 offers maximum reliability. Nevertheless, faults can occur during operation. These may be caused by the following, e.g.:
Sensor
Process
Voltage supply
Signal processing
Fault rectification
30018-EN-130916
23
Error
Cause
Rectification
The instrument
signals covered
without covering with the
medium
The instrument
signals covered
with covering with the
medium
Electronics defective
30018-EN-130916
24
1 2
Shielding
Probe
Ground potential
Depending on the reason for the fault and the measures taken, the
steps described in chapter "Set up" may have to be carried out again.
7.3
In general, all electronics modules of series CP60 can be interchanged. If you want to use an electronics module with a different
signal output, you can download the corresponding operating instructions manual from our homepage under Downloads.
Proceed as follows:
30018-EN-130916
5. Loosen the two screws with a screw driver (Torx size T10 or slot
4)
25
2
Fig. 27: Loosening the holding screws
1
2
Electronics module
Screws (2 pcs.)
7. Compare the new electronics module with the old one. The type
label of the electronics module must correspond to that of the old
electronics module. This applies particularly to instruments used
in hazardous areas.
8. Compare the settings of the two electronics modules. Set the
adjustment elements of the new electronics module to the same
setting of the old one.
Information:
Make sure that the housing is not rotated during the electronics exchange. Otherwise the plug may be in a different position later.
9. Insert the electronics module carefully. Make sure that the plug is
in the correct position.
10. Screw in and tighten the two holding screws with a screwdriver
(Torx size T10 or Phillips 4)
11. Insert the wire ends into the open terminals according to the wiring plan
12. Press down the opening levers of the terminals, you will hear the
terminal spring closing
13. Check the hold of the wires in the terminals by lightly pulling on
them
14. Check cable gland on tightness. The seal ring must completely
encircle the cable.
15. Mount the probe into the vessel. Make sure that the probe is
uncovered.
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26
2
Fig. 28: Compensation key
1
2
16. Keep the measuring range selection switch (1) pushed until the
control lamp (2) flashes green.
17. Carry out the adjustment again. See chapter "Set-up, adjustment
elements".
18. Screw the housing cover back on
7.4
1. Loosen the two pins on the gravity weight (hexagon) and remove
the pins.
2. Pull the cable out of the gravity weight.
3. To avoid splicing of the steel cable, tin the cable before shortening
with a soldering iron and tighten the wire.
30018-EN-130916
200 mm (7.87")
70 mm
(2.76")
4. Shorten the cable with a cut-off wheel or metal saw at the lower
end. Make sure the length is correct before shortening.
Fig. 29: Take the gravity weight into account and shorten the cable respectively
27
5. Shift the gravity weight again flush to the cable and fix it with the
two pins.
6. Mount the probe into the vessel. Make sure that the probe is
uncovered.
2
Fig. 30: Compensation key
1
2
7. Keep the measuring range selection switch (1) pushed until the
control lamp (2) flashes green.
8. Hence the probe is compensated to the modified length.
7.5
By doing this you help us carry out the repair quickly and without having to call back for needed information.
If a repair is necessary, please proceed as follows:
30018-EN-130916
28
8 Dismounting
8
8.1
Dismounting
Dismounting steps
Warning:
Before dismounting, be aware of dangerous process conditions such
as e.g. pressure in the vessel, high temperatures, corrosive or toxic
products etc.
Take note of chapters "Mounting" and "Connecting to power supply"
and carry out the listed steps in reverse order.
8.2
Disposal
The instrument consists of materials which can be recycled by specialised recycling companies. We use recyclable materials and have
designed the parts to be easily separable.
WEEE directive 2002/96/EG
This instrument is not subject to the WEEE directive 2002/96/EG and
the respective national laws. Pass the instrument directly on to a specialised recycling company and do not use the municipal collecting
points. These may be used only for privately used products according
to the WEEE directive.
Correct disposal avoids negative effects on humans and the environment and ensures recycling of useful raw materials.
Materials: see chapter "Technical data"
30018-EN-130916
29
9 Supplement
Supplement
9.1
Technical data
General data
Material 316L corresponds to 1.4404 or 1.4435
Materials, wetted parts
316L
Process seal
Klingersil C-4400
316L
PA, PTFE
316L
Steel
Steel
Gravity weight
316L + PEEK
Plastic housing
Process fittings
316L
316L
316L
G1 A, G1 A
1 NPT, 1 NPT
Flanges
Weight
Gravity weight
30
30018-EN-130916
9 Supplement
Output variable
Output
Switching voltage
< 55 V DC
Measuring frequency
Load current
Blocking current
Modes (switchable)
Switching delay
When immersed
In case of failure
Ambient conditions
Ambient temperature on the housing
Storage and transport temperature
Process conditions
Process pressure
Standard
430 kHz
< 400 mA
< 100 A
Min./Max.
0.7 s
0.7 s
1s
Without insulation
30018-EN-130916
31
9 Supplement
80C
(176F)
40C
(104F)
-50C
(-58F)
0C
(32F)
-40C
(-40F)
1
50C
(122F)
100C
(212F)
150C
(302F)
200C
(392F)
Process temperature
Ambient temperature
Temperature range with temperature adapter
Dielectric constant
1.5
Spring-loaded terminals
Connection cable
Wire cross-section
Wire resistance
Tensile strength
Standard length
Max. length
Diameter approx.
Colour - standard PE
5 m (16.4 ft)
8 mm (0.315 in)
Black
Blue
Depending on the version M12 x 1, according to ISO 4400, Harting, 7/8" FF.
32
30018-EN-130916
9 Supplement
Colour - Ex-version
Adjustment elements
Mode switch
Min.
Max.
range 2
range 3
Potentiometer
Voltage supply
Operating voltage
Power consumption
Electrical protective measures
Protection rating
Plastic housing
Overvoltage category
Protection class
Blue
0 85 pF
0 450 pF
IP 66/IP 67
up to SIL2
You can find detailed information in the supplied Safety Manual of the instrument series or under
"www.vega.com", "Downloads", "Approvals".
30018-EN-130916
Approvals
Instruments with approvals can have different technical data depending on the version.
For that reason the associated approval documents of these instruments have to be carefully
noted. They are part of the delivery or can be downloaded under www.vega.com via "VEGA Tools"
and "serial number search" as well as via "Downloads" and "Approvals".
4)
33
9 Supplement
9.2
Dimensions
~ 116 mm (4.57")
M20x1,5
M20x1,5/
NPT
M20x1,5/
NPT
M20x1,5/
NPT
116 mm (4.57")
86 mm (3.39")
117 mm (4.61")
112 mm (4.41")
112 mm (4.41")
M20x1,5/
NPT
~ 69 mm
(2.72")
79 mm
(3.11")
~ 59 mm
(2.32")
80 mm
(3.15")
~ 69 mm
(2.72")
79 mm
(3.03")
Fig. 32: Housing versions in protection IP 66/IP 67 and IP 66/IP 68; 0.2 bar
1
2
3
4
Plastic housing
Stainless steel housing, electropolished
Stainless steel housing, precision casting
Aluminium housing
~ 103 mm
(4.06")
117 mm
(4.61")
116 mm
(4.57")
77 mm
(3.03")
M20x1,5
M20x1,5
M20x1,5
30018-EN-130916
34
142 mm
(5.59")
22 mm
(0.87")
56 mm
(2.21")
9 Supplement
G1 A
G11/2 A
200 mm
(7.87")
6 mm
(0.24")
30 mm
(1.18")
Fig. 34: VEGACAP 65, cable version with 6 mm, threaded version G1 (ISO 228 T1)
= Sensor length, see chapter "Technical data"
30018-EN-130916
35
142 mm
(5.59")
22 mm
(0.87")
56 mm
(2.21")
9 Supplement
G1 A
G11/2 A
200 mm
(7.87")
8 mm
(0.32")
30 mm
(1.18")
Fig. 35: VEGACAP 65, cable version with 8 mm, threaded version G1 (ISO 228 T1)
L
30018-EN-130916
36
56 mm
(2.21")
9 Supplement
G1A
182 mm (7.17")
22 mm
(0.87")
SW 41 mm
(1.61")
200 mm (7.87")
11 mm
(0.43")
30 mm
(1.18")
Fig. 36: VEGACAP 65, cable version with 11 mm, threaded version G1 (ISO 228 T1)
= Sensor length, see chapter "Technical data"
30018-EN-130916
37
108 mm (4.25")
9 Supplement
40 mm (1.58")
30018-EN-130916
38
7 mm
(0.28")
9 Supplement
16 mm
(0.63")
Fig. 38: VEGACAP 65, screening tube, for example against strong condensation
Length of the screening tube, see chapter "Technical data"
30018-EN-130916
39
9 Supplement
9.3
VEGA product lines are global protected by industrial property rights. Further information see
www.vega.com.
Only in U.S.A.: Further information see patent label at the sensor housing.
VEGA Produktfamilien sind weltweit geschtzt durch gewerbliche Schutzrechte.
Nhere Informationen unter www.vega.com.
Les lignes de produits VEGA sont globalement protges par des droits de proprit intellectuelle. Pour plus d'informations, on pourra se rfrer au site www.vega.com.
VEGA lineas de productos estn protegidas por los derechos en el campo de la propiedad industrial. Para mayor informacin revise la pagina web www.vega.com.
. www.vega.com.
VEGA
<www.vega.com>
9.4
Trademark
All the brands as well as trade and company names used are property of their lawful proprietor/
originator.
30018-EN-130916
40
30018-EN-130916
Notes
41
Notes
30018-EN-130916
42
30018-EN-130916
Notes
43
All statements concerning scope of delivery, application, practical use and operating conditions of the sensors and processing systems correspond to the information
available at the time of printing.
Subject to change without prior notice
VEGA Grieshaber KG, Schiltach/Germany 2013
VEGA Grieshaber KG
Am Hohenstein 113
77761 Schiltach
Germany
30018-EN-130916
Printing date:
out in
U +24VDC
in
4-20mA
out
PIAB
LKVE
AD3230
LKVEi
brown
black
yellow green
screen
3
2
1
blue
out in
red
in
U +24VDC
green I 4-20mA out
yellow
AD3226
screen
AD3228
orange
Loadcell
grey
BA 7142 - 080212
3
2
1
1
2
3
4
red
green
white
black
blue
+Sens
+Exc
+Sign
Sign
Exc
Sens
Type: LKVEi
+Exc -Exc 10 15VDC
Force Measurement
Gigasense AB P.O. Box 123 SE-184 22 kersberga Sweden
Telephone +46 (0)8 540 839 00 Fax +46 (0)8 540 213 64
e-mail info@gigasense.se webb www.gigasense.se
Monteringsanvisning
Assembly Instructions
Montageanleitung
Instructions de montage
Instrucciones de montaje
Instrues de montagem
Placera LKVE p plats mot linan, invid den fasta parten eller
en bit in frn utjmningshjulet med kabelutgngen nedt.
3
4
Kontrollera att LKVE sitter s att den inte riskerar att skadas
av krokblock eller linhjul, och justera om ndvndigt
toppgrnsbrytaren.
2-3
Place the LKVE against the rope, close to the anchor point or
at some distance from the compensating pulley, with the cable
outlet downwards.
Replace the outer rope clamp and tighten the two hexagonheaded screws evenly with the wrench provided.
Check that the cable will not be damaged by the rope wheels
or any part of the crane gear.
Installation position:
The level switch is installed vertically to the surface of the liquid in the lid of the tank.
Teaching-in of the switching points:
How to prepare the teaching-in of the switching points:
Switch DIP switch 5 in ON position. The red LEDs 1 and 4 will light up.
During the teaching-in process, the relays switch into the dead state.
Page 1 of 6
BA_2005_1_GB_76951_6011
replacemt for 76951-6011-1e / 2 1001 HF
Switch DIP switch 5 in ON position. The red LEDs 1 and 4 will light up.
The following default values have been adjusted : S1 = 60mm; S2 = 220mm; S3 = 270mm
(measured from the sensor to the switching point)
Adjustment of the switching behaviour :
In normal operation (DIP switch 5 in OFF position), one can adjust the switching behaviour of switching outputs S1 to
S3 by means of the DIP switches 1 to 3.
DIP switch
ON position
OFF position
DIP switch 1
NO contact behaviour
NC contact behaviour
OFF position
DIP switch 2
NO contact behaviour
NC contact behaviour
OFF position
DIP switch 3
NO contact behaviour
NC contact behaviour
OFF position
NO (normally open) contact behaviour means : The corresponding contact closes, when the filling level is higher
than the pertaining switching point.
NC (normally closed) contact behaviour means : The corresponding contact opens, when the filling level is higher
than the pertaining switching point.
Page 2 of 6
BA_2005_1_GB_76951_6011
replacemt for 76951-6011-1e / 2 1001 HF
LED 1 (red):
switching point S1
LED 2 (yellow)
switching point S2
LED 3 (green)
LED 4 (red)
switching point S3
Filling level x
x > S1
S1 > x > S2
S2 > x > S3
x < S3
LED 1, red
flashes
off
off
off
LED 2, green/yellow
off
flashes yellow
off
off
LED 3, green/yellow
off
off
flashes green
off
LED 4, red
off
off
off
flashes
Insertion plate :
Page 3 of 6
BA_2005_1_GB_76951_6011
replacemt for 76951-6011-1e / 2 1001 HF
LED 1 (red):
switching point S1
LED 2 (green)
LED 3 (yellow)
switching point S2
LED 4 (red)
switching point S3
Filling level x
x > S1
S1 > x > S2
S2 > x > S3
x < S3
LED 1, red
flashes
off
off
off
LED 2, green/yellow
off
flashes green
off
off
LED 3, green/yellow
off
off
flashes yellow
off
LED 4, red
off
off
off
flashes
Connection diagram:
Insertion plate:
Adjustment:
Pump
FZ
FZ
FZ
BM B
BM B
BM B
BS B
BS B
BS B
Autolub
HA III
Page 4 of 6
Reservoir
8l
15 l
30 l
8l
15 l
30 l
30 l
60 l
100 l
8l
100 l
S1
mm
60
60
60
60
60
60
60
60
60
60
60
S2
mm
240
265
335
240
265
335
335
390
480
220
460
S3
mm
290
315
385
290
315
385
385
440
530
270
510
BA_2005_1_GB_76951_6011
replacemt for 76951-6011-1e / 2 1001 HF
Specification:
General data:
Acquisition range ............................................................. 60 mm...550 mm (ex ultrasonic transducer)
Reference quantity ........................................................... 100 mm x 100 mm (even surface)
Opening angle of sound beam ....................................... approx. 5 at 6dB sound pressure
Transducer frequency ..................................................... approx. 380 kHz
Repeat accuracy ............................................................. < 0,5 %, < 0,5 mm at constant ambient conditions
Reaction time of relay contacts ....................................... approx. 10 s
Release time of relay contacts ........................................ approx. 10 s
Reaction time of LEDs ..................................................... < 1 s (indication of measured value)
Release time of LEDs ...................................................... < 1 s (indication of measured value)
Temperature drift ............................................................. < 4 % over the whole temperature range
Electrical data:
Operating voltage UB ....................................................... 20 V...252 V DC/AC, 47 Hz...63 Hz
Current consumption ....................................................... ca. 70 mA at 30 V DC (all relays in working position)
Switching output 1, 2 and 3 ............................................. relays
Mechanical data:
Operating temperature .................................................... -20 C...+60 C
Storage temperature ....................................................... -40 C...+85 C
Protective system acc. DIN 40 050 ................................. IP 65
Type of connection ..........................................................
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BA_2005_1_GB_76951_6011
replacemt for 76951-6011-1e / 2 1001 HF
Dimensioned drawing:
BA_2005_1_GB_76951_6011
replacemt for 76951-6011-1e / 2 1001 HF