1

of

JOB SAFETY ANALYSIS

Area/Zone :

Task Description :
RIL JERP

Unit :

JERP

Product/Possible

Swapnil Patil

Developed by :

Equipment No :

Absorbant Loading by Sock method.

Reviewed by (crew) :
Absorbant Dust

Reviewed by Client :

contaminants
PPE (Standard) :
Extra PPE Required :

Task Step

Potential Hazard
Falling from height
Hand injury

Loading preparation ( Scaffolding Erection, install Chute may dislodge under it own weight
hopper , loding pipe,chute, shock inside the reactor)
scaffolding collaps

Use body harness all the

During toolbox talk,CR s
use proper PPE
Use metal pipe ( which i

scaffolding erection as p

Tripping Hazard

Ensure no pipes or hose

Drop objective and fall from height

Barrication the liftin

PPE's must be worne
CR to ensure no perso

Crane may topple due to poor set -up

CR lifting supervisor to

Use of Crane for lifting activities (Catalyst Drum

Lifting by lifting basket,Grid Lifting)
F-HSE-12 Rev.00

Issue Date : 9 January 2008

of

JOB SAFETY ANALYSIS

Area/Zone :

Task Description :
RIL JERP

Unit :

JERP

Swapnil Patil

Developed by :

Equipment No :

Absorbant Loading by Sock method.

Reviewed by (crew) :

Product/Possible

Absorbant Dust

Reviewed by Client :

contaminants
PPE (Standard) :
Extra PPE Required :

Task Step
Use of Crane for lifting activities (Catalyst Drum
Lifting by lifting basket,Grid Lifting)

3
Ventilate reactor for normal entry

Gas testing after installation of air eductor for

ventilation
F-HSE-12 Rev.00

Potential Hazard
Hand Injury/Pinch points

During toolbox talk, CR

Falling from height

Use body harness all the

Weather High Wind

Manufactures recomme
speed of 20knots.

Uncontrolled load during hoisting/slewing

CR Asia rigger shall at

the boom at allowabl

Wrong installation of eductor causing poor ventilation

CR to ventilate accordin
condition

Hand Injury

During toolbox talk,CR s

Noise

CR to ensure all working

Personal may overcome to gases or low O2 level

Gas test to be conducte

Issue Date : 9 January 2008

of

JOB SAFETY ANALYSIS

Area/Zone :

Task Description :
RIL JERP

Unit :

JERP

Swapnil Patil

Developed by :

Equipment No :

Absorbant Loading by Sock method.

Reviewed by (crew) :

Product/Possible

Absorbant Dust

Reviewed by Client :

contaminants
PPE (Standard) :
Extra PPE Required :

Task Step

Confined space entry for loading

Potential Hazard
Slip trip fall

Ensure adequate lightin

clamps at one site to av

Pinch point

Mind your hand and fing

Electrocution
Poor illumination

Inspection of cables for

Proper lying of cable to
Dont keep scaffolding m
CR supervisor to ensure

Oxygen Deficiency

Adequate Ventilation, co

Strain due to limited access or limited work space

Personal injury

Authorised Entry, Work

Minimum personal allow

CR signal man to ensure

F-HSE-12 Rev.00

Pinch point / person may hit by swinging the load

Issue Date : 9 January 2008

of

JOB SAFETY ANALYSIS

Area/Zone :

Task Description :
RIL JERP

Unit :

JERP

Equipment No :
Product/Possible

Absorbant Loading by Sock method.

Swapnil Patil

Developed by :
Reviewed by (crew) :

Absorbant Dust

Reviewed by Client :

contaminants
PPE (Standard) :
Extra PPE Required :

Task Step

Potential Hazard

CR to use tag line contro

Pinch point / person may hit by swinging the load

All lifting gear to be certi

segirate and tag not to u

Use all tools and tackles

6

Loading of Absorbant

F-HSE-12 Rev.00

Dislodge of loading pipe/sock

Use loading pipe (which

canvas sock

Exposure to catalyst dust

CR to ensure workers ar

Oxygen deficiency

CR safety watch to ensu

Poor lighting condition in the reactor

Ensure minimum lighting

Issue Date : 9 January 2008

of

Date work performed :

Page :
Do you have :
Access to a fire
extinguisher
Access to a safety shower/eyewash
Access to an Emergency Alarm
Completed Permits for the job

Control Measures

ody harness all the time and anchor to anchorage point

g toolbox talk,CR supervisor to remind workers to keep fingers away from pinch points /
oper PPE
etal pipe ( which is rigged by chain block and slings) for all of chute except th canvas sock

ding erection as per specification and certificate as fit for use

e no pipes or hoses are lying around on platform

arrication the lifting zone area,( Hard Barrication)

E's must be worned (Full body safety harness ) Use of proper material lifting procedure
o ensure no personnel is directly underneath the load

ifting supervisor to ensure proper setup of the crane

Crane load chart verification
Rigging plan to follow while crane using

F-HSE-12 Rev.00

Issue Date : 9 January 2008

6 of

Date work performed :

Page :
Do you have :
Access to a fire
extinguisher
Access to a safety shower/eyewash
Access to an Emergency Alarm
Completed Permits for the job

Control Measures

g toolbox talk, CR supervisor to remind workers to keep fingers away from pinch points.

ody harness all the time and anchor to anchorage point

actures recommendations to be adhered for high wind conditions or a maximum wind

of 20knots.

Asia rigger shall attach tag lines to control load

oom at allowable speed.

Crane operator will move

ventilate according to ventilation plan ; all ventilation eductors must be in working

on

g toolbox talk,CR supervisor to remind workers to keep fingers away from pinch points

ensure all working personnel at the reactor to wear proper hearing protection

est to be conducted by AGT through the gas meter by client and ensure by Cr Asia
F-HSE-12 Rev.00

Issue Date : 9 January 2008

of

Date work performed :

Page :
Do you have :
Access to a fire
extinguisher
Access to a safety shower/eyewash
Access to an Emergency Alarm
Completed Permits for the job

Control Measures

e adequate lighting inside the Colum 24v lighting only , keep the scaffolding pipe &
s at one site to avoid slip trip and fall

your hand and finger from trapping , Use hand proper hand gloves

ction of cables for any worn or damage condition, Use of ELCB/ECB, Proper grounding,
r lying of cable to protect them from damage,
keep scaffolding material on the cable
pervisor to ensure proper illumination inside the column (24V hand lamp)

ate Ventilation, continuous gas monitoring , ensure O2 level 19.5% to 23.5%

rised Entry, Work break, job rotation,

um personal allow to work inside the reactor

gnal man to ensure that nobody is under the suspended load

F-HSE-12 Rev.00

Issue Date : 9 January 2008

of

Date work performed :

Page :
Do you have :
Access to a fire
extinguisher
Access to a safety shower/eyewash
Access to an Emergency Alarm
Completed Permits for the job

Control Measures

use tag line control load from swinging

ng gear to be certified , check the equiptment before take to site damage tools to be
te and tag not to use

l tools and tackles are certified

ading pipe (which are rigged by chain-blocks and slings)for all of the chute except the
s sock

ensure workers are wearing dust mask during cleaning.

fety watch to ensure that theO2 level should be in between 19.5% and 23.5%

e minimum lighting at working area

F-HSE-12 Rev.00

Issue Date : 9 January 2008