Component Location

Machine
Location

Component

Schematic
Location

Machine
Location

RENR1156
March 1998

Alarm - Travel

F-9

Solenoid - Stabilizer Lockout (Left Front)

F-1

18

Alternator

C-8

Solenoid - Stabilizer Lockout (Left Rear)

F-6

27

Battery -

F-8

Solenoid - Stabilizer Lockout (Right Front)

F-1

18

Part No.

BB3

C-7

Solenoid - Stabilizer Lockout (Right Rear)

F-6

27

3E-6429

Beacon

E-1

Solenoid - Start Aid

B-9

30

Control - Engine

C-8

Solenoid - Swing Brake

E-9

16

Control - Engine/Pump

C-7

Solenoid - Swing Pump Prv

E-8

16

Control - Suppl Steer

F-8

Solenoid - Transmission Speed

E-8

11

Converter - 24V-12V

C-2

Solenoid - Travel Activation

E-9

16

Diode - Brake

D-4

Solenoid - Travel Lock

F-2

16

Diode - Temp

D-4

Starter

C-8

Diode AEC Aux Hyd

D-5

Stick Travel Lamp As

C-1

19

Diode Stop Lamp

D-5

Switch - A/C

B-7

Engine Speed Dial

B-1

Switch - A/C Pressure

D-8

Flasher

E-4

Switch - AEC

B-6

117-0651

AEC Implement/Travel Press

Fuse - Alternator

C-9

Switch - AEC Boom-Cylinder

E-9

19

Fuse - Block A Black

E-6

Switch - AEC Implement Travel Switch

D-9

19

118-5501

Overload Warning Press

Fuse - Block B Yellow

E-6

Switch - AEC Stick-Cylinder

E-9

19

119-3399

Engine Coolant Temp

Fuse - Block C Green

D-6

Switch - AEC Swing

D-9

16

Fuse - Block D Red

D-6

Switch - Air Filter Clog

C-9

20

Fuse - Main

E-5

Switch - Air Horn

E-2

Governor Actr

C-8

Switch - Aux Hyd (CCW Rotation)

D-2

Horn - Compressed Air

D-1

Switch - Aux Hyd (CW Rotation)

0-2

Horn - Forward

C-1

Switch - Backup

B-7

Hour Meter

D-3

Switch - Beacon

B-3

Monitor Panel

B-2

Switch - Brake Light

F-3

21

Motor - A/C Fan

D-8

Switch - Brake Light Cutoff

D-2

Motor - Fuel Pump

F-8

Switch - Cab Riser

B-5

Motor - Heater Fan

B-5

10

Switch - Cab Riser (Down)

C-3

Motor - Suppl Steer

F-7

Switch - Cab Riser (Up)

C-3

Motor - Washer (Lower)

E-8

11

Switch - Coolant Temp

C-8

2
C

Motor - Washer (Upper)

E-8

Switch - Creeper Speed

C-4

Motor - Wiper (Lower)

D-1

12

Switch - Disconnect

F-8

Motor - Wiper (Upper)

D-2

Switch - Dome Light

E-2

Regulator - A/C Temp

B-6

10

Switch - Engine Oil Pressure

C-8

Relay - A/C Clutch

D-8

Switch - Forward/Reverse Travel Alarm (2)

F-4

21

Relay - A/C Fan

D-8

Switch - Front Flood Lamp

C-3

Relay - AEC Aux Hyd

E-5

Switch - Hammer

B-5

Relay - Air Horn

D-4

Switch - Hazard

B-3

Relay - Alarm Cab Riser

E-3

Switch - Head Lamp

C-3

Relay - Brake

E-4

Switch - Heater Fan

B-6

Relay - Brake/Travel Cutoff

D-3

Switch - Heavy Lift

Relay - Main Power

E-4

Switch - Horn/Turn/High Beam

Relay - Pilot Pressure Enable

E-4

Relay - Power Mode

E-4

Relay - Start
Relay - Start/Stop

Off Machine Switch Specifications

Function

Actuate

Supplemental Steering Oil Flow

Deactuate

Contact Position

4 grams
(.14 oz)
90 21 kPa
(13 3.0 psi)
187.5 mm Hg (7.4 in Hg)

1.5 grams
(.05 oz)
70 21 kPa
(10 3.0 psi)
NA

A-B, Normally Open

A-C, Normally Closed

10000 kPa (1450 psi)

NA

Normally Open

NA

Normally Open

Normally Open

3E-6455

Engine Oil Pressure

5W-9934

Air Filter Clog

5W-9972

Low Brake Oil Press

8U-2158

Brake Light Press

500 kPa (72.5 psi)

8U-9306

Low Trans Clutch Press

2500 kPa (362 psi)

NA

Normally Open

517 34.5 kPa

(75.0 5.0 psi)

414 34.5 kPa

(60.1 5.0 psi)

Normally Open
Normally Open

Normally Open

Travel Press

116-4710

High Hydraulic Oil Temp

94C (201F)

NA

116-8514

Hydraulic Oil Filter Press

250 kPa (36.3 psi)

NA

Normally Open

1500 kPa (218 psi)

NA

1-2 Normally Closed

1-3 Normally Open

16000 kPa (2320 psi)

NA

Normally Open

Low Hydraulic Oil Temp

127-0925

AEC Swing/Stick/Boom Press

100C (212F)

NA

Normally Open

Closes On Decreasing
Temperature 11C (52F)

Opens On Increasing
Temperature 17C (63F)

Normally Closed

500 kPa (72.5 psi)

NA

1-4 Normally Closed

1-2 Normally Open

Part No.

Solenoid - A/C Clutch

Solenoid - Engine Start/Stop

8C-3663

8U-6424

19

Solenoid - Heavy Lift, Hammer, Park

Brake, Trans Speed, Swing Brake,
Creeper Speed, Travel Actuator,
Implement Actuator, Aux Hyd CCW,
Aux Hyd CW, Blade Front, Right
Front Stabilizer, Left Front Stabilizer

B-6

Resistor - Heater Fan

122-2373

47

F-2

Resistor - Backup

124-0329

Overall - 6.0; Tap 1.5 or 4.5

Switch - Hydraulic Oil Filter Clog

D-9

24

Switch - Hydraulic Oil High Temp Sender

D-9

23

Sender - Engine Coolant Temp

8U-1516

C-9

Switch - Hydraulic Oil Low Temp

D-9

23

D-4

Switch - Key Start

C-4

Sender - Fuel Level

112-7178

Relay - Stop Lamp

D-4

Switch - Low Brake Pressure

F-3

21

Sender - Hydraulic Oil Temp

116-4710

Relay - Suppl Steer

E-8

Switch - Low Transmission Clutch Pressure

E-8

11

Relay - Suppl Steer

F-8

Switch - Overload Warning Device

B-3

25

Solenoid - Pump PRV

123-0156

Relay - Temp

D-4

Switch - Overload Warning Device

B-5

Relay - Trans Speed

E-4

Switch - Parking Brake

B-3

Relay - Travel Alarm

E-3

Switch - Pilot Control Lock

B-3

Relay - Travel Cutoff

D-3

Switch - Power Mode

C-4

Resistor (Backup) - Main Pump Prv

D-6

Switch - Primary Steering Flow

F-3

21

Resistor (Backup) - Swing Pump Prv

D-6

Switch - Rear Flood Lamp

C3

Resistor - Heater Fan

D-6

10

Switch - Refueling Pump

E-3

Reverse Steer Light

F-2

Switch - Reverse Steer Prox

B-3

26

Sender - Coolant Temp

C-8

Switch - Stabilizer Lockout (Left Front)

B-5

Sender - Fuel Level

E-9

13

Switch - Stabilizer Lockout (Left Rear)

B-5

Sensor - Engine Speed

C-9

14

Switch - Stabilizer Lockout (Right Front)

B-6

Solenoid - A/C Clutch

D-8

15

Switch - Stabilizer Lockout (Right Rear)

B-6

Solenoid - Aux Hyd (CCW)

F-9

16

Switch - Start Aid

B-6

Solenoid - Aux Hyd (CW)

F-9

16

Switch - Starting/Pilot Press Enable

D-3

Solenoid - Blade Front

E-1

27

Switch - Step Door Safety

B-4

Solenoid - Blade Rear

F-6

17

Switch - Swing Brake

B-3

Solenoid - Cab Riser (Down)

E-9

Switch - Trans Speed

C-4

Solenoid - Cab Riser (Up)

E-9

Switch - Travel Alarm Cancel

B-3

Solenoid - Creeper Speed

E-9

16

Switch - Travel Lock

B-4

Solenoid - Engine Start/Stop

D-8

Switch - Travel Pedal

F-2

Solenoid - Hammer

D-8

16

Switch - Windshield (Lower)

D-2

Solenoid - Heavy Lift

D-9

16

Switch - Windshield (Upper)

D-2

Solenoid - Implement Activation

E-9

16

Switch - Wiper (Lower)

B-4

Solenoid - Main Pump Prv

E-8

16

Switch - Wiper (Upper)

B-4

Solenoid - Parking Brake

E-8

11

Swivel

F-5

22

The circle indicates that the component has screw terminals and a wire can be disconnected
from it.

This indicates that the component has a wire connected to it that is connected to ground.

60C (1 40F) - 134

90C(194F)- 51.2
100C (21 2F) - 38.5
Empty -70.6; Full 0.4
60C (140F) - 134
90C (1 94F) - 51.2
100C (212F) - 38.5

This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.

27

At room temperature.
At operating temperature.

Harness And Wire Electrical Schematic Symbols

System Faults Detected by the Controller
Error Message

5 30

15

23

12

21

10

17

13 11

29

Logged

CONN 1

C-7

28

CONN 2

C-7

29

CONN 3

D-7

29

CONN 4

E-7

29

CONN 5

D-6

29

CONN 6

C-6

29

CONN 7
C-6
28
The connectors shown in this chart are for harness to harness connectors with a
minimum of four contacts and other special connectors. Connectors that join a
harness to a component are generally located at or near the component. See the
Component Location Chart.

Possible Causes

No

Main pump set to minimum

output.

Low Voltage

No

None.

RPM Setting Diff

No

RPM Setting High

No

Engine operates at high idle

(no effect on AEC or Heavy
Lift operation).
Low idle speed too low.
Engine stall speed too high or low.

RPM Setting Low

No

Swing Pump

No

Low Engine Speed

No

Connector Number

Result of Fault

Main Pump Circt

27

24

28

20

26
22

25

18

14

16

Machine
Location

Printed in U.S.A.

1998 Caterpillar
All Rights Reserved

19

Schematic
Location

Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.

No circle indicates that the wire cannot be disconnected from the component.

17.6 0.6
1.55 0.15
10.3 1.03

Connector Location

Normally closed switch that will open with an increase of a specific condition.

Resistance (Ohms)

3E-1906

Machine locations are repeated for components located close together.

A = Operator Compartment
B = Operator Compartment - Left Console
C = Operator Compartment - Right Console
D = Operator Compartment - Behind Operator Compartment

Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.

8SS1-UP
9PS1-UP

Resistor, Sender and Solenoid Specifications

Flow
Symbol

Level
Symbol

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

M318 and M320 Wheeled Excavator

Electrical System

Component Description

Temperature
Symbol

Pressure
Symbol

9D-7032

119-3400

Electrical Schematic Symbols And Definitions

Main pump PRV solenoid faulty.

Open in harness wiring for main PRV solenoid.
Harness wiring for main PRV solenoid shorted to ground.
Battery voltage below 17 DCV.
Engine speed requested does not match the actual governor actuator
position.

Governor actuator position signal too high.

Open or shorted supply voltage circuit.
Low idle stop passed.
High idle speed too high.
Governor actuator position signal too low.
Engine stall speed too high or low. Open or shorted supply voltage circuit.
High idle stop passed or engine speed adjustment is loose.
Swing pump set to minimum
Swing pump PRV solenoid faulty.
output.
Open in harness wiring for swing PRV solenoid.
Harness wiring for swing PRV solenoid shorted to ground.
Hydraulic pump outputs are
Signal from engine speed sensor indicates engine speed is below 750 25rpm.
reduced.
Engine speed sensor is not adjusted properly or is faulty.
Open in harness wiring from engine speed sensor to controller.
Harness wiring for engine speed sensor is shorted to ground.
Incorrect number of flywheel teeth specified in parameter settings.

High Engine Speed

Yes

Engine overload.
Engine stalls.

RPM Dial Setting

Yes

Engine speed set to high idle

(No effect on AEC or Heavy Lift
operation).

Heavy Lift Circt

Yes

Heavy lift does not operate

correctly.

Mode Sw Open

Yes

Power mode 1 selected no

matter what the position of
the power mode switch.

Mode Sw Short

Yes

Power mode 1 selected no

matter what the position of
the power mode switch.

Signal from engine speed sensor indicates engine speed is above 2150 200
rpm
Incorrect number of flywheel teeth specified in parameter settings.
Engine speed dial is faulty.
Engine speed dial signal circuit has an open.
Engine speed dial supply voltage circuit has an open or is shorted to ground.
Engine speed dial signal circuit is shorted to ground.
Heavy lift solenoid is faulty.
Open in harness wiring for heavy lift solenoid.
Harness wiring for heavy lift solenoid is shorted to ground.
Mode switch is faulty.
Open in harness wiring for mode switch.
Mode switch supply voltage circuit has an open or is shorted to ground.
Mode switch is faulty.
Short to ground in harness wiring for mode switch.

1
Receptacle

Plug

*
C-C4*
AG-C3
130-6795 130-6795

19

325-A135 PK-14

2 16

B
28
12

26

21
7

10

23 30

14

29

* Harness identification letter(s) and a

serializing code. The "C" stands for
connector and the number indicates
which connector in the harness.

27

Title
Alternator: 9W-3043

200-L32 BK-14
Circuit Number
Identification

Wire
Color

Wire
Gauge

17

E32958

REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet

closes the contacts of a normally open reed switch; it opens the contacts of a
normally closed reed switch.

Form Number
SENR3685
SENR6265

Starting Motor: 8C-4774

Machine Harness Connector And Component Locations

Harness identification code

This example indicates wire
32 in harness "L'.

Electrical Schematic Symbols And Definitions

Related Service Manuals

Electronic Control Systems

18

Socket

Single Wire
Connector

20 1

3 11

L-C12*
3E-5179

AG-C4*
111-7898

9X-1123

FUSE - A component in an electrical circuit that will open the circuit if too much
current flows through it.

13 24

15

22

Wire, Cable, or Harness

Assembly Identification

Pin or Socket
Number

A
25

Component
Part Number

Pin

Typical representation of a
Sure-Seal connector. The plug
and receptacle contain
both pins and sockets.

Typical representation of
a Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.

L-C12 *
3E-5179

AG-C4 *
111-7898

1
2

1
2

Part Numbers For

Connector Assembly

325-L25 PK-14

Component

Schematic
Location

Consist: 8C-4773

SENR3559

Consist: 3E-1944

SENR3581

Consist: 106-8558

SENR3559

SENDER - A component that is used with a temperature or pressure gauge. The

sender measures the temperature or pressure. Its resistance changes to give an
indication to the gauge of the temperature or pressure.
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by
electricity. It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay.
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the
circuit if too much current flows through it. This does not destroy the circuit breaker
and it can be reset to become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close a valve or move a piece of metal that can do work.

L27

BR/WH(2)
GN(2)

BR/WH(2)

L13

POS IND OUT 01

POS IND IN 02
POS IND GND 03
SHIELD

>
>
RD
BR
BK

G
WH(13)
PU(10)
01
02
03
04

YL
BR
WH
SHIELD

G
BK-10
OR(6)
OR(5)
OR(5)

G
BK-10

L10

L11

L1
L4
L
RD(26)
BK
BK

BK

TAIL LAMP
5W-2040

16
17
01
13
19
20
03
07
10
11
04
12
22
14
23
21
06
05
24
09
15
18
02
08

SOLENOID (DRE2K)
SOLENOID (DRE2K)
POS INDICATOR OUT
POS INDICATOR IN
POS INDICATOR GND
NC
NC
NC
NC
NC
NOMINAL VALUE 1
PWM INPUT
SIGNAL GROUND
NC
NC
SIGNAL GROUND
NOMINAL VALUE GND 2
NOMINAL VALUE 2
ACTUAL VALUE OUTPUT
+ ELECTRONIC
OUTPUT STAGE
SWITCHING INPUT
GND (L0)
GND (L0)

L7

L5

STOP LAMP
9X-4493

RD(23)
RD(27)

RD(27)
RD(24)
BK(15)
PU(9)
SHIELD
BR
WH
YL(17)
BK(17)
WH(12)
BK(16)

WH
GN
BR

L7

WH(4)
GY(6)
BK
RD(26)

L12

L14

SHIELD

CONTROL-ENGINE 143-9581

BK
BK

GY(6)
TO FRAME

BASIC LAMP GP
116-9625

ID

PART-NO.

LOC

146-1526

C-5

158-7449

C-5

146-1522

C-5

146-1525

C-5

146-1523

E-6

146-1523

E-6

133-2102

C-6

133-2102

C-6

120-6922

C-6

139-8282

C-6

120-6923

C-6

139-8283

C-6

146-1521

B-6

146-1524

B-6

139-0549

C-1

139-0549

C-1

120-6920

D-2

139-8284

B-6

139-8284

B-6

119-8301

F-8

140-1059

F-8

120-6919

C-1

120-6919

C-1

121-0875

F-7

121-0875

F-7

121-0876

E-7

121-0876

E-7

121-0877

F-7

121-0877

F-7

121-0879

F-7

121-0879

F-7

122-2360

C-8

122-2360

C-8

158-2910

D-7

158-2910

D-7

156-9130

E-7

156-9130

E-7

122-2364

E-7

122-2364

E-7

121-2973

E-5

138-4515

E-5

121-2972

E-1

138-4514

E-1

AA

122-2365

E-1

AA

122-2365

E-1

BB

122-2366

E-5

BB

122-2366

E-5

CC

122-2382

C-8

CC

122-2382

C-8

DD

8X-9618

E-1

DD

8X-9618

E-1

EE

123-6475

C-7

EE

123-6475

C-7

FF

126-6801

F-7

FF

126-6801

F-7

GG

145-9203

C-7

GG

145-9203

C-7

PU(12)
BU(15)
GN(7)
RD(10)
BU (8)
WH(7)
YL (5)
BU (9)
RD(11)
GN(6)
BU (10)

L85

L28
BK-6

L46

G
E

CONN 1
L65

L84

<
<
<
<
<
<

8
2

HEAVY
LIFT SW
5W-9347
5
9

RD/YL(3)

3
4

RD(21)
10

GY(1)
GY

7
1

GN(1)

8
2

LEFT REAR
STABILIZER
LOCKOUT SW
5W-9347
RD/YL(29)

GY

BK

5
9

LEFT FRONT
STABILIZER
LOCKOUT SW
5W-9347
RD/YL(5)

B
GY

YL(7)
B

YL(13)
YL(8)

BK
TO FRAME

B
E
PU(8)

7
1

BK

L3

GY

YL(13)
BU(11)
RD(20)
BK(10)
BK

HEATER FAN SW
111-3805

YL(1)

B
BK

PK(1)
L59

YL(7) A3
B3
B4
B5
BK C1
B1

RD/YL(28)

RIGHT FRONT
STABILIZER
LOCKOUT SW
5W-9347
RD/YL(27)

BK(5)
B

GY

CAB RISER
SWITCH
133-8327

BK(3)

RD/YL(7)

7
1

8
2

BK

B
GY

10

5 WH(1)
9

53
31B
53A
31

BU(11)
RD(20)
BK(10)
BK
YL(13)

T
V

< 04
< 03
< 02
< 01

<
<
<
<

WH
RD
BK
BR

L64
10

GY
GY

< 04
< 03
< 02
< 01

BK(11)
GY(11)

L93
7
1

10

B
BK/GN(11)
BK/WH(1)
BK/WH(4)
TRANS SPEED
SWITCH
5W-9372

7
1

3
L67

BK
GN(9)
BU(10)

BK

8
2

TRAVEL LOCK
SWITCH
8U-6357

OR(6)

GY

7
1

BK
BK/GN(6)

8
2

BK/GN(2)

L79
L80

L80
HAZARD SW
5W-9351
<
<
<
<
<

PARKING
BRAKE SW
8U-6353

GN(20)

BK

6
8
2
3
5

B
<
<
<
<
<

< 1 <
< 7 <

10

BK

BK/GN/RD(3)
GY
PILOT CONTROL
LOCK SW
5W-9372

BK

10

GN/BR(5)
GN/BR(1)
RD/YL(2)
BK(7)
WH(3)
BK/GN(9)
BK/GN(1)

L35

MONITOR
PANEL
148-7927

YL(11)
YL(12)

L2

RD/YL(12)
BU/YL(3)
BK

<1 <
<2 <
<3 <

BR
BK
BU

+V
SIGNAL
GROUND

OVERLOAD WARNING
DEVICE SWITCH
118-5501

BK
YL(1)

L28
GN/BU(4)
56A
GN/WH(4)
58
GY(4)
BK

3
< A < RD 1
< B<
2
< C<
BR
BK
ENGINE
SPEED DIAL
141-6258

POSITION
LAMP
5W-2033
56B

31
BK

GY(8)

BK
BK
WH(4)

TURN SIGNAL
LAMP AS.
116-9626

B
L81

L81

D
GN(20)

REVERSE STEER
PROX. SW
151-1953

L1

RD(7)
BK(1)
RD/YL(11)
GN/BR(3)
GN/BR(4)
GN/BU(4)
GN/WH(4)
GY(4)
WH(4)
RD/YL(12)
BU/YL(3)
YL(1)

TO FRAME

L2

FUSE "B" YELLOW

7,5

ELECTRICAL FUEL LIFT PUMP

25

PARKING LIGHTS LHS

7,5

WARNING LIGHT; START/STOP SOLENOID

7,5

INSTRUMENT LIGHTING

7,5

STARTER KEY SWITCH; MAIN POWER-RELAY; LIGHT

15

LOW BEAM RHS

7,5

POTENTIAL TRANSFORMER 24V ==> 12V (RADIO)

7,5

LOW BEAM LHS

7,5

START/STOP RELAY

7,5

HIGH BEAM RHS

7,5

COMPRESSOR AIR HORN

15

HIGH BEAM LHS

7,5

FAN; START AID

15

7,5

FUSE "C" GREEN

GN(3)
BR/WH(1)
BU(2)
RD(1)
BK/GN(11)
BK/WH(4)
BU/YL(5)
YL(10)
GN/BR(5)
RD/YL(18)
BK/GN(9)
BK

HEAD
LAMP AS.
2U-4800

L68

CIGARETTE LIGHTER; PLUG; DOME LIGHT

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS OFF.

SYMBOL

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS ON.
STARTING CIRCUIT.

THIS SCHEMATIC IS FOR THE M318 EXCAVATOR

MONITOR CIRCUIT.
PANEL LAMP CIRCUIT.

7,5

WIPER/WASHER CIRCUIT.

FUSE "D" RED

7,5

STOP LIGHT

7,5

AWG

ABBREV

COLOR

ENGINE AND PUMP CONTROL CIRCUIT.

BK

BLACK

TURN SIGNAL CIRCUIT.

MM*2

BR

BROWN
BLUE

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS ON AND THE
LEFT HAND HYDRAULIC CONSOLE IS
LATCHED IN THE DOWN POSITION.

POWER MODE SELECTION

7,5

AIR CONDITION

20

00

70

BU

INDIVIDUAL STABILIZERS

7,5

HORN; BUZZER (OVERLOAD); 1/3 PRESSURE DROP

7,5

50

GN

GREEN

WORKING LIGHTS

15

BLUE LIGHT (REVERSE STEERING); TRAVEL ALARM

7,5

16

GY

GRAY

HAMMER BLOW FREQUENCY ADJUST.; FLOW CONTROL

7,5

ARM REST SWITCH; SWING GEAR; MISCELLANEOUS-

15

10

OR

ORANGE

ELECTRONICS

7,5

PK

PINK

ROTATING BEACON

15

AIR SUSPENDED DRIVER SEAT; PRIORITY

7,5

FUNCTION; RELAY TRAVEL CUT OFF; PARK BRAKE;

10

PU

PURPLE

SUPPLEMENTAL STEERING

7,5

12

2.5

RD

RED

WINDSHIELD WIPER UPPER AND PUMP

7,5

14

1.5

WH

WHITE

WINDSHIELD WIPER LOWER AND PUMP

7,5

16

YL

YELLOW

TRANSMISSION SPEED; CREEPER SPEED; CAB-RISER

DESCRIPTION
BLADE, SPADE, RING,
OR SCREW TERMINAL

GROUND CIRCUIT.

UNLESS OTHERWISE SPECIFIED:

ALL WIRE IS 16 GAUGE

YL(11)
YL(12)
BK
GN/WH(1)
WH(2)
BU(4)

L55

TO FRAME

L80

RD/YL (11)
GN/BR(3)
GN/BR(4)

L69
L81

L68

MOTOR

PLUG
120-5967
> + > WH-14
< - < BK-14
D

L69

BK
BK
BK

HEATER AND AIR CONDITIONER CIRCUIT.

COMPONENTS ARE SHOWN INSTALLED ON A FULLY

OPERABLE MACHINE WITH THE KEY AND ENGINE OFF.

L68

BK
TO FRAME

BK(8)
GY
GY

L55

HARNESS AS
DIODE
142-9472

<<

PARKING LIGHTS RHS

BACKUP

BK/WH(5)
BU/WH(1)
BK(12)
GY(7)
BK/GN(10)
GN(8)
BK/PU(1)
GY/BK(1)
BK-14
YL(2)
PU(7)
BK/YL(1)

BK(6)

< <
< <

BK/GN/RD(9)
L79

GY

7
1

FLOOD
LAMP AS.
120-6775

STICK TRAVEL
LAMP AS.
8U-4742

BK

GY(8)
BK

L81

BK/YL(1)
BEACON SW
9 5W-9347

TO FRAME
BK-14

L35

BK

PU(7)

L69

GY

8
2

L80

WH
BK
M

FORWARD
HORN
153-6559

GY

7
1

RD(5)

TRAVEL ALARM
CANCEL SW
8U-6357

BK

BK/GN/RD(7)

10

GY

10

L63

8
2

BK/GN(12)

BK(1)
FRONT
FLOOD
LAMP SW
5W-5867

<1 <
<2 <

BK(1)
BK

PU(7)
OR(1)
BK

YL(9)

BU/WH(1)
REAR FLOOD
LAMP SW
9 5W-9347

BK

RD/YL(1)

BK

STEP DOOR
SAFETY SW
152-1620

HEATER FAN
122-2372

RD/YL(6)

OR(2)

12V
24V
GND

GY

B
GN/BU(5)

7
1

BK

BK
GY

10

TO FRAME

BK

CAB RISER
(DOWN)

SWING BRAKE
SWITCH
8U-6353

L80

10

UPPER
WIPER SW
5W-9744

PK(5)

L79

10

7
2
4

RD
BK
GY
BU

BK/WH(3)
GN(8)

WH(6)
WH(5)

BK(12) 5

<
<
<
<

BK/WH(5)

RD/YL(17) 2

CAB RISER
SWITCH
113-2531
(UP)

L1

FUSE "A" BLACK

AUX HYD
(CW ROTATION)

L70

HEAD
LAMP SW
5w-5867

3
B

COMPRESSED
AIR HORN
5W-9400
RD(7)
BK

BK-14

GN/BR(2)

BU(3)
BU(18)

RD/YL(30)

LOWER WINDSHIELD
137-7245

RD
BK
GY
BU

L63

PU(2)

PU(1)

GN(10)

BK

BK

RESISTOR
122-2373

<
<
<
<

AIR SUSPENDED
DRIVER SEAT

BK/YL/WH(2)

53
31B
53A
31

BU(9)
YL(5)
WH(7)
BU(8)
BU(10)
GN(6)
RD(10)
L46

RD(2)

L67

L3

BK/GN(3)

< 04
< 03
< 02
< 01

STARTING/
PILOT PRESS
ENABLE SWITCH
117-3187

BK/YL/WH(1)

GY

CREEPER SPEED
SWITCH
5W-9347
5
RD/YL(31) 1

30

7
2
4

BK

L1

CONTROL LIGHTS; TURN SIGNAL

BK

BK/GN(7) 5

HAMMER
SWITCH
8U-7284

GY

RD/YL(26)

< 1<
< 2<

10

LOWER
WIPER SW
5W-9744

YL(9)

BK

RIGHT REAR
STABILIZER
LOCKOUT SW
5W-9347

A/C TEMP
REGULATOR
3E-5464

L1

RD/YL(30)
RD(3)
RD(2)

GY

YL(15)
YL(16)
YL(13)

7
1

GY

GY

L67

YL(10)
BU/YL(5)

L55

OVERLOAD WARNING
DEVICE SWITCH
5W-9347

BK(2)

AUX HYD
SWITCH
113-2531
(CCW ROTATION)

H
BK-14

CONVERTER
24V-12V
120-6566

50A

RD/YL(7)
BK(2)
RD/YL(5)
BK(3)
BK(5)
BK(4)

BK/GN(10)

GN/BR(2)
GN(22)
L25

30
87a

BR
BU

GN(10)

BK

BK

AEC SW
5W-9372
5

L52

BRAKE/
TRAVEL
CUTOFF
85 117-4861

<
<

L64

BK

BK
BK

RD(14)
A

L90

L80

GY

A/C SW
5W-9347

WH(8)

BK
GN(13)
86
A
87

L46

YL(9)

E
1

BU(5)

L48

L55

L57

BK

A
BK
BK

L78

5
BU/YL(2)
POWER
MODE SW
5W-9372

START AID SW
8U-6357

BK

L44
L46
L48
L49
L90

15

BR/WH(3)
BR/BK(2)
GY
SHIELD
WH
GN
BR
YL(11)
YL(12)

PU(8)
RD(21)

E
10

BK
GN(13)

<
<

BK/GN/RD(8)

BK

PU(6)
OR(4)
YL(17)
BU(15)
WH(12)
GN(7)

L50

KEY START SWITCH

117-9507

L65

7
1

START/STOP
117-4861

+
BU(2)

1
2
3
5

DIODE
BRAKE
120-5969

BK
GY

CONN 6

RD(19)

GN(7)
WH(12)
BU(15)

L66

L66

PU(4)

RD(13)

E
< 02
< 06
< 01
< 05
< 03
< 04

PU(6)
WH(12)
OR(4)
YL(17)
BU(15)
GN(7)

BACKUP SW
8U-6353

30

BK

BU(3)
RD(34)
BK/GN(3)
GN/BR(2)

L92

L83

87
BU/YL(4)
87a

BK/RD(1)

HOUR METER
120-5966

<
<
<
<
<
<
<
<
<
<
<
<

L52

L44
L46
L48

85

GY/BK(2)

< 09
< 10
< 03
< 02
< 11
< 07
< 12
< 01
< 08
< 06
< 04
< 05

L90

A 86

L50

L50

87

BK/GN (7)
BK/WH(3)
BK/PU(2)

GY/BK(1)
YL(2)
BK/PU(1)
BK/YL(1)
L70
BK/WH(5)
BU/WH(1)
GN(8)
BK/GN(10)
L68
GY(7)
BK(12)

CONN 7

BK

RD(7)

L49

CONN 5

85 AIR HORN
5W-5883
30
RD(17)
RD(16)
BK

A 86
L87

GY/BK(1)

UPPER WINDSHIELD
122-2369

L61

L45

DIODE
TEMP
123-3998

BR(1)

L46

L4

D-2

BK/GN(5)
RD(6)
BR(1)

GN(5)
GN(3)
BU(7)
BU(4)
RD(9)
RD(1)

BK/GN(5)

L39

L77

RD/YL(8)
GN(10)

L91

BK/GN(4)

GN(2)
BK/GN/RD(1)
BK/GN/RD(8)

BACKUP RESISTOR
SWING PUMP PRV
124-0329

STOP LAMP
117-4861

LOWER WIPER
6C-9156

H
BK

BRAKE LIGHT
CUTOFF SW
124-8427

L77

RD(28)
RD(29)
F

CONN 2

NOTE B:
CONTROL-ENG/PUMP 147-8479
TO FRAME
BR(2)
40 TXD
L9
WH(10)
42 RXD
BK(13)
12 GND (BB3)
YL(11)
07 MODE-III LAMP SHIELD
16 GOVERNOR CONTR-SHIELD
RD(11)
19 MODE TEMP.
BR
22 GOVERNOR CONTR-KL.3
BU(8)
32 MAGNET TRAVEL SPEED +
YL(12)
33 MODE-III LAMP +
GN(9)
35 SW-TRAVEL SPEED CONTR
L8
GN(6)
37 BRAKE LIGHT
BU(9)
38 MODE II
YL(5)
39 MODE I
WH
44 GOVERNOR CONTR-KL.1
GN
45 GOVERNOR CONTR-KL.2
RD(21)
51 SWITCH HLC
RD(10)
02 + 24 VOLT
RD(22)
01 + 24 VOLT
-- NC
-- NC
-- NC
10 NOMINAL VALUE GND 2
WH
L7
34 NOMINAL VALUE 2
GN
BR
46 ACTUAL VALUE OUTPUT
-- NC
SHIELD
BK(14)
08 MAGNET TRAVEL SPEED L6
BU(13)
36 SW-TRAVEL PEDAL
-- NC
BK
03 GROUND
BK
04 GROUND
PU(9)
50 SW-PRESS AEC
RD(24)
30 SOLENOID HLC +
BK(15)
09 SOLENOID HLC WH
53 ENGINE SPEED SENSOR
BR
18 ENGINE SPEED SENSOR
SHIELD
17 ENGINE SPEED SENSOR
L5
29 SOL SWING CONTROL +
WH(12)
BK(16)
06 SOL SWING CONTROL YL (17)
28 SOLENOID VALVE-LS +
BK(17)
05 SOLENOID VALVE-LS -

L86

30

RD(12)
87a

RD(13)
RD(6)

BK(12)
GY(7)

WH(14)

F
BACKUP RESISTOR
MAIN PUMP PRV
124-0329

85

86
A 87

H
MOTOR

PLUG
120-5967
>+ >
<- <

RD/YL(16)
BK
A

L78

L44

SHIELD
WH
GN
BR
YL(11)
YL(12)
PU(8)
RD(21)
BK
GN(9)
BU(10)

BK/RD(2)
GN(13)

UPPER WIPER
122-2367

TO CAB

L44

PU(12)
GN(17)
RD(35)
BU(16)
GN/BR(7)
BK/GN(15)
RD(34)
BK/GN(3)
GN/BR(2)
BU(18)
BU(18)
BU(3)

MOTOR

BK/RD(1)
BK
BK

POSITION
LAMP
5W-2033

31

BK-14

L52

PU(12)
BU(15)
GN(7)

L85

OR(3)
PU(3)
WH(1)
BK(4)
BK(5)
BK(2)
BK(3)
YL(1)
BK(1)
BR/WH(2)
BR/BK(1)
BR/WH(1)
BR/BK(2)
GN(2)
GN(1)

OR(10)
WH(9)
WH(2)
BK/RD(2)

CIGAR LIGHTER
5W-9628

BU-10(2)

30

RD(7)
BU/YL(4)
RD(9)
BU(7)
GN(5)

7,5A

3
2
1

YL(14)
BK

BU-10(1)

RD(1)
BU(4)
GN(3)
WH(2)
BU/YL(1)
BK(6)
PK(1)
BU(2)

DIODE
STOP LAMP
123-5635

TO FRAME
56B HEAD
LAMP AS.
2U-4800

GN/BU(3)
56A
GN/WH(3)
58
GY(3)

REFUELING
PUMP SWITCH
8U-3011

L49

RD-10(7)

5
4

RD(18)
RD(16)
RD/YL(15)
RD/YL(14)

RD(28)
F

20A

YL(2)

BK

85

87a

L50

7,5A

OR(5)

BK/GN(8)
GN(6)

30
ALARM
CAB RISER
117-4861

87a

PU(4)
RD(11)
F
TEMP.
117-4861

BK

BK

GN/YL
B

BU/YL(2)

L39

L4

LOC

RD/YL(5)

L86
RD(7)
BU/YL(4)
RD(9)
BU(7)
GN(5)
BU(5)

HARNESS FOR M320

PART-NO.

RD/YL(14)
A 86
87
BK

WH(8)

L43
L47

K
HARNESS FOR M318

7,5A

L40

BK-10

ID

RD/YL(6)

L74

L38
L43

TURN LAMP GP
116-9624
L
TURN LAMP
BK
5W-2040
WH(4)

7,5A

15A

4
5

L87

TURN SIGNAL
LAMP AS.
116-9626

BK

BK
GN/WH(1)
BK/GN(9)
GN/BR(5)
YL(12)
YL(11)
WH(2)

152-0197

SOLENOID (DRE2K) 01
SOLENOID (DRE2K) 02

BR/BK(5)
GN(1)

7,5A

L73

RD(4)
RD(8)
RD/YL(8)
RD/YL(15)
RD/YL(12)
RD/YL(13)
RD/YL(9)
RD/YL(11)
RD-12
RD(31)
RD/YL(10)

BK(8)

1
2
3
4
5
6
7

>1 >
>2 >

RD-10(5)

7,5A

7,5A

HCR&AEC
DIODE
147-0934

30
POWER
MODE
117-4861

DOME LIGHT
5W-2041

GND
HIGH BEAM
TURN SIGNAL
TURN SIGNAL
POWER MODE III +
POWER MODE III PARKING BRAKE

GOV ACTR
D

BK
BK

BK-10

CONN 3

RD(10)
RD/YL(14)
RD/YL(7)

BU(9)
YL(5)
87a
F

BK
YL(14)

BK
85

86
87

L77

BK
BK

FLOOD-LAMP
120-6776

OVERLOAD
BRAKE LOW PRESS
+ 24 VOLT
AIR FILTER
HYD FILTER
SUPPL STEERING
SUPPL STEERING

30
PILOT PRESS
ENABLE
117-4861

BU(18)
BU(3)

BK(18)

7
6
5
4
3
2
1

TO CAB
START AID
SOLENOID
122-2377

AIR FILTER
CLOG SW
5W-9934

L42

15A

1
2

RD/YL(15)

85

GN(16)
30
TRAVEL
CUTOFF
117-4861

RD
RD

YL(9)
BU(1)
RD/YL(9)
BR/WH(2)
BR/BK(1)
PU(3)
RD(4)

L9

BK

<
<
<
<
<

7,5A

RD/YL(1)

PU(12)
GN/BR(2)
GN/BR(7)
BK/GN(3)
BK/GN(15)
RD(35)
RD(34)
BU(16)
BU(18)
GN(17)

86
87

2
3
4
ENG COOL HIGH TEMP 5
6
POWER MODE I
7
TRANS SPEED I

<A
<B
<C
<D
<E

7,5A

BK/GN/RD(4)
WH(9)
87a

L75

BK/WH(5)

85

86
87

+ 24 VOLT
POWER MODE II
TRANS SPEED II

K
BK-10

BB3
123-6472
WH 2
24V
BR 3
GND
GN 7
TXD
YL 6
RXD
SHIELD

EE

G
RD(22)
BK(13)
BR(2)
WH(10)
BK

L42

15A

85

86
87

ANTENNA
5W-9391

SPEAKER
5W-8937

BU(4)
RD/YL(18)
BU/YL(5)
BK/GN(11)
GN(3)
YL(10)
BK/WH(4)

L1
L4

L73

BR
BR/RD

BK/WH(6)

WH(14)
OR(10)
A 87a

BU/YL(1)
BK

GROUND

RD(1)

BK
TO FRAME

FUSE BLOCK 111-2480

D RED
A
H
8
RD-10(8)
7,5A
BK/PU(1)
BK/PU(2)
G
7
7,5A
GY/BK(1)

BK/GN/RD(2)
BK/GN/RD(1)
BK

BK/GN/RD(4)

BK

BK
BK /YL(1)

SPEAKER
SPEAKER
SPEAKER
SPEAKER

L62

RD-6(2)

L10
L13

BLADE FRONT
SOLENOID
8U-6424

BR

YL(4)

30
TRANS
SPEED
117-4861

WH(7)
87a
F

BK/RD(1)
BK/GN(2)

PU(12)

30

AEC
AUX-HYD 87a
117-4861

+ BATTERY

C
31 GROUND

BU(10)
BU(8)

FLOOD LAMP
120-6776

BK

ANTENNA
ANTENNA

HYD OIL HIGH TEMP 1

BK

FUSE BLOCK 111-2479

C GREEN
A
H
8
RD-10(6)
7,5A
RD(5)

BK
BK

85

L75

+BATT.

HYD OIL TEMP

BK

TO ENGINE

<
<
<
<
<
<
<
<
<
<
<
<

KL.15
L41

BK

86
87

85

86
87

REAR WORK
LAMP AS.
120-6776

2.5A

PU(7)
RD
RD

BR/WH(1)
BU(2)

< 07
< 12
< 10
< 11
< 06
< 01
< 02
< 05
< 08
< 09
< 04
< 03

BR
BU
BB

BEACON
116-9627

SPEAKER
5W-8937

NC
FUEL LEVEL
COOL TEMP

BK
BK

< 2<
< 1<

BK
BR/BK(5)

YL(11)
GN
WH
RD(21)
GN(9)
YL(12)
BR
SHIELD
PU(8)
BK

L8

RIGHT FRONT
STABILIZER
LOCKOUT SOL
8U-6424

BR/RD

H
H

BK

BK-4

BK
RD-4(4)
START
RELAY
3E-0075 D
>1 >
BK
>2 >
GN(2)

COOLANT TEMP
SWITCH
127-5347

CC

<
<
<
<

1
2
3
4
5
6
7

T D

BR
BU
BR
BU
AA

< 02
< 01
< 04
< 03

GN/BR(4)
BR(1)

BK
TO
PLATFORM

GND
NC
NC
ENGINE OIL PRESS
ALTERNATOR
NC (+ 24 VOLT)
HYD OIL LOW TEMP

GN(5)

ALTERNATOR
9W-3043
D+ W
WH(15)
W
D
D+

BK-00
BK-8
BK-00

RD-6(3)

COOLANT TEMP
SENDER
8U-1516

AIR
HORN SW
5W-9376

7
6
5
4
BR/WH(3) 3
BR/BK(2) 2
OR(3) 1

RD-6(2)

STARTER
8C-4774

MOTOR

COOLANT TEMP
SWITCH
119-3399

SHIELD
WH
GN
BR

RD-00

GN-8

L76

BU(5)

MTR BAT

FUSE
ALTERNATOR
123-8838
70A

BK

RD-4(1)

<
<
<
<

GN/BR(1)
BK(7)
WH(3)
BK/GN(1)
BK(8)
RD(1)
BU(2)
BR/WH(1)
GN(3)
RD/YL(2)
BU(4)
WH(2)
GN/WH(1)
OR(3)
BU(1)
RD/YL(9)
BR/WH(2)
BR/BK(1)
PU(3)
RD(4)
YL(9)

RD-4(4)

BU(15)
GN(7)
PU(12)
WH(7)
RD(10)
BU(8)
GN(6)
RD(11)
BU(9)
YL (5)
BU(10)

54

BU/WH(1)

GY(2)
BK(1)
RD/YL(6)
BK(6)
RD/YL(1)
BK/GN/RD(3)

L84

BR/WH(1)

<
<
<
<
<
<
<
<
<
<
<
<

< 02
< 01
< 04
< 03

BR
DK-BU
GN/YL
BK

L34

RADIO
119-2006

L70

BK

< 12
< 11
< 09
< 10
< 01
< 02
< 03
< 04
< 05
< 06
< 07
< 08

L72

RD-10(4)
RD-10(3)
RD-10(8)
RD-10(7)

WH(4)

NO

BU/WH(1)
BK/YL(1)

>1 >
>2 >
>3 >

BK-18
RD-18
BU-18

RD-4(1)

25A

BK(7)
RD(19)
BU-10(2)

OR(5)

BK
RD(14)

L48

10

ENGINE
OIL SW
3E-6455

RD(3)

FLASHER
8U-9152

OUT (LAMP)

10

L83

PU(8)
WH
BR
SHIELD

C
C

TO FRAME

L34

BK

L54

GN-8
BK-8
BK

L76

RD-10(1)

7,5A

OR(1)

49a
C2
49

L25

BK

L1

BK

GN/BR
YL
WH/BK
BK/WH
BK/GN
BK/WH/GN
WH
BR

GN/BU(5)
BK/GN(6)
GN/BU(1)
BR(1)
GN/BR(4)

BK
BK
TO BOX

GN/BU(5)
BK/GN(6)

L14

ENGINE SPEED
SENSOR
116-6680

ENGINE
START/STOP
SOLENOID
8C-3663

15A

BK/GN(1)
BK/GN(4)
GN/BR(1)

L60

G
<1 <
<2 <

GN(4)

GY(3)
GY(5)
GY(4)
GY(6)

7,5A

L71

RD(18)

BK
BK
BK
BK
BK

1>
2>
3>
4>

BK

BK/GN/RD(2)

GY(10)
BK
BK
GY(6)
WH(4)
RD(26)

GN > 1 >
BK > 2 >

GN
BK

ARC
SUPPRESSOR
106-8704 GG
>1 >
GN
>2 >
BK

PU(9)
SHIELD
BR
WH
BK
BK

<1 <
<2 <

>
>
>
>

BRAKE
117-4861

BK/GN/RD(6)

GN-14
GN-14

RD(7)
BK (1)
RD/YL(11)
GN/BR(3)
GN/BR(4)
GN/BU(4)
GN/WH(4)
GY(4)
WH(4)
RD/YL(12)
BU/YL(3)
YL(1)

L16

GY(1)

7,5A

30

BU/YL(1)
BU/YL(2)
PU(2)
BK/WH(1)
BK/GN/RD(2)
BU(3)
RD(34)
BK/GN(2)
BK/GN(3)
GN/BR(2)

GG
L12

GN(4)
BU/YL(4)
BR/WH(1)
BU (5)
GN(5)
BR/BK(2)

L13

L4

RD-10(2)

RD/YL(13)
GN(6)
BK/WH(2)
BK(6)

F
GN(6)

10

RD(24)
BK(15)

BK

L11

RD(31)

A/C CLUTCH
SOLENOID
3E-1906

LAMP
LICENCE PLATE
116-9623

30

87b

GN(1)
BR/WH(2)
GN(2)

7,5A

GN/BU(4)

RD(2)
GN/BR(1)
BK/GN(1)
BK/GN/RD(2)
BK/GN/RD(1)

OR(2)

YL(13)
YL(15)
YL(16)

GY(2)

7,5A

RD-10(3)
L72

BK

85

TRAVEL
ALARM
RELAY
122-2371
+BATTERY
ALARM
PRESS.SW
SHUTDN.SW
GROUND

BK

BK/GN(10)
GY(7)
BK(12)
GN(8)

BU
RD(27)

HEAVY LIFT
SOLENOID
8U-6424

A/C CLUTCH
RELAY
86 123-6527

7,5A

RD(16)

86

85

L68

85
87

L16

V
D
GN(4) < 1 <
GN(4)
<2 <

L86

7,5A

15A

BK

10

OR(8)
YL(16)

GN(4)
BU/YL(4)
BR/WH(1)
BU(5)
GN(5)
BR/BK(2)

GN/WH(1)
GN/WH(4)
GN/BU(3)

A
TO BOX

10

YL(15)

V
>1 >
>2 >

L89

GN/BU(2)

7,5A

GN/WH(3)

L32
RD(12)

RD(15)
A 86
87
BK
BK
87a

L53

GN

87b

RD-12

7,5A

FF

WH(5)
WH(6)

BK-12
A/C PRESS
SWITCH
114-5333
PU(9)

30

BK-12
BR-12
V

BU (7)
RD(9)
BR/BK(1)
OR(3)

L17
PU(12)

7,5A

RD-12
L88
RD(31)
GY(5)
GY(6)
RD/YL(13)
L51
BU-10(2)
RD(10)
RD/YL(16)
RD/YL(14)
RD/YL(15)
L50
RD(16)
RD(18)
RD(19)
GY(2)
RD/YL(3)
RD(4)
GY/BK(1)
BK/PU(1)
RD/YL(1)
BU/YL(2)
RD/YL(5)
RD/YL(6)
RD/YL(7)
RD/YL(8)
L47
RD(5)
BK(7)
RD(3)
RD/YL(9)
YL(2)
GY(1)
GN/WH(1)
RD/YL(2)
OR(1)
RD/YL(11)
RD(8)
GY(4)
L43
GN/WH(4)
GN/BU(4)
RD/YL(12)
BK/PU(2)
GN/WH(3)
L38
GN/BU(3)
GY(3)
RD/YL(10)

L54

>2 >
>1 >

BR-12

85
87

GN/WH(2)

L37

YL(2)
RD/YL(3)
RD/YL(16)
RD(16)
OR(1)
RD(3)
BK (7)
BU-10(2)
RD(18)
RD(19)
RD/YL(2)
GN/WH(1)
GN/WH(3)
GN/WH(4)
GN/BU(3)
GN/BU(4)
GY(1)
GY(2)
GY(3)
GY(4)
GY(5)
GY(6)
RD(5)
RD/YL(14)
RD(10)
RD/YL(1)
RD/YL(5)
RD/YL(6)
BU/YL (2)
RD/YL(7)
RD(31)
BK/PU(1)
BK/PU(2)
GY/BK(1)
RD(4)
RD(8)
RD/YL(8)
RD/YL(9)
RD/YL(10)
RD/YL(11)
RD/YL(12)
RD/YL(13)
RD-12
RD/YL(15)

RD/YL(16)
RD(10)
BU-10(2)

BK/WH(2)
YL(4)
BK/YL/WH(1)

L60

BR/BK(1)

BK

TO FRAME
DIODE
140-6617

L39

FUSE BLOCK 111-2478

B YELLOW
A
H
8
RD-10(4)
7,5A
YL(2)
RD/YL(16)
G
7
15A
RD/YL(3)

L59

MOTOR

YL(13)
A/C FAN
RELAY
86 123-6527

FUSE BLOCK 111-2477

A BLACK
A
H
8
7,5A
RD/YL(2)

RD-14(1)

RD/YL(11)
GN/BU(4)
GN/WH(4)
GY(4)
RD(8)
RD/YL(12)

L36
MAIN-POWER
157-0836
30
87
RD-8(2)
RD-8(1)

L93

AIR
CONDITIONER
FAN
145-7724

PU(8)

L15

L18

WH(1)
BK
BK-12

RD(30)

RD(26)
WH(4)
GY(6)
BK
GY(9)

L83

L51

RD-8(1)

GY(11)
BK(11)

HYD OIL
LOW-TEMP
SWITCH
119-3400
D

PU(12)

L82

RD(9)
BR/BK(1)

OR(4)
PU(6)
YL(17)
WH(12)

L38

GN/BR(3)
GN/BR(4)
GN(4)
BU/YL(3)

60A
A

PK(1)

BK

RD-00
L17

<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<

RD-8(3)

L37

L61

G DIODE
8U-8045
PU(13)
BK
RD(27)

L19

< 04
< 05
< 21
< 38
< 27
< 01
< 40
< 03
< 06
< 07
< 08
< 23
< 30
< 32
< 33
< 34
< 02
< 13
< 24
< 25
< 26
< 14
< 22
< 36
< 37
< 35
< 31
< 39
< 29
< 28
< 20
< 19
< 10
< 09
< 18
< 17
< 16
< 15
< 12
< 11

CONN 4

GN/WH(2)
GN/BU(2)
BK/PU(2)
GN/WH(3)
GN/BU(3)
GY(3)
RD/YL(10)
BK/GN(4)
BK/GN(5)
RD(6)
BR(1)
BK(8)
WH(3)
GN/BU(1)
GN/BU(1)
GN(17)
RD(35)
BU(16)
GN/BR(7)
BK/GN(15)
PU(2)
GN/BU(5)
BK/GN(6)
BU(1)
BR/WH(3)
BK/GN/RD(3)
WH(5)
WH(6)
BK/WH(1)
BK/YL/WH(2)
BK/GN(7)
BK/WH(3)
GN/BR(4)
GN/BR(3)
BU/YL (3)
GN(4)

RD-8(3)

L51

L51

MAIN FUSE
124-0016

FF

L62

BK(2)
BK(3)
BK(4)
BK(5)
PU(3)
RD(8)

L10

PU(11)

HYD OIL
FILTER
CLOG SW
116-8514

TO FRAME

BK(17)
BK(16)

BK

PU(14)
G
PU(5)
BK

L24

WH(1)
BK

WH(3)
BK/GN(4)
GN/WH(2)

<
<
<
<
<
<
<
<

TO CAB
GN/BU(1)
BK/GN(6)

L28

L64

1
4
2

BK
BK
HYD OIL
HIGH TEMP
SW& SENDER
116-4710
T D
BU(7)
OR(3)
T

BK
BK
BK
BK

L6

AEC SWING
SWITCH
127-0925

HAMMER
SOLENOID
8U-6424

BK

DIODE
8U-8045

RD(36)

BK

PU(16)
AEC IMPLEMENT
TRAVEL SWITCH
117-0651
1
3
2

BK

DIODE
G 8U-8045
1
PU(15)
4
BK
2

RD(37)

L20

YL(4)

KL.30

L63

LOW TRANSMISSION
CLUTCH PRESS SW
8U-9306

L36

OR(7)

WH(15)

FUEL LEVEL
SENDER
112-7178
BR/WH(3)

AEC STICK-CYL
SWITCH
127-0925

L21

BU-10(1)
BK/GN(8)

L36

L36

OR(6)

BK

YL(4)
BK/YL/WH(1)
BK/WH(2)

GN(2)
RD/YL(8)
BK/GN/RD(1)

BK
GN/BU(1)

GN/BR(7)
BK/GN(15)
BK/GN/RD(3)
BK/YL/WH(1)
GN(17)
BU(16)
RD(35)
PU(2)
GN/BU (1)
BR/WH(3)
BK/GN (5)
BK/WH(1)
YL(4)
WH(6)
WH(5)
BK/YL/WH(2)
BK/WH(3)
BK/GN(7)
GN/BU(5)
BK/GN(6)
GN(4)

BK(18)

L27

L30

L64

< 01
< 08
< 06
< 05
< 04
< 03
< 07
< 02

GN/BU(5)

H
56A

LEFT FRONT
STABILIZER
LOCKOUT SOL
8U-6424

L34

YL(1) L58
WH(1)

L89

DIODE
G 8U-8045
AEC BOOM-CYL
1
SWITCH
PU(17)
127-0925
4
BK
2

L22

L88

10

TRANSMISSION
SPEED
SOLENOID
8U-6424

RD-6(4)

10

PARKING
BRAKE
SOLENOID
8U-6424

C
PU(2)
BK

L20

BU(1)

BK
BK

DD

SWING
BRAKE SW
8U-6109
NC

L33

10

RD-00

<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<
<

<1 <
<2 <

RD(25)
BK

L32

A
< 30
< 10
< 21
< 33
< 12
< 11
< 36
< 25
< 24
< 23
< 05
< 16
< 29
< 06
< 34
< 14
< 15
< 02
< 09
< 27
< 39
< 40
< 19
< 20
< 28
< 01
< 26
< 04
< 08
< 18
< 31
< 32
< 38
< 13
< 35
< 37
< 22
< 17
< 07
< 03

BK

71A
56B
56
L

BK
K

HORN/TURN
HIGH BEAM SW
111-1975

BK(14)
WH(7)
BU(13)
GN/BR(3)
GN/BU(2)
BK/YL/WH(2)

L33

L58

CREEPER
SPEED
SOLENOID
151-2515

L18
L19

PU(2)
GN/BU(1)
BR/WH(3)
BK/GN (5)
BK/WH(1)
YL(4)

TO FRAME

SWING
BRAKE
SOLENOID
151-2515

GN/BR(3)
GN/BR(4)
GN/BU(1)
WH(3)
BK/GN(4)
GN/WH(2)
BU/YL (3)
GN/BU(2)
BR(1)
BK(8)
GN/BU(3)
GN/WH(3)
GY(3)
BK/PU(2)
BK/WH(2)
RD/YL(10)
RD(6)
BU(1)

L82

BK

BU(13)
BU/YL(3)

PRIMARY
STEERING
FLOW SW
3E-6429

TRAVEL
PEDAL SW
136-9421

BK
WH

REVERSE
STER LIGHT
5W-9323

LOW BRAKE
PRESS SW
5W-9972

L30

L34

L57

SWING PUMP PRV G

SOLENOID
123-0156
PU(6)
BK(16)

BK
WH
BU(13)

TO FRAME

RD(6)

RD/YL(10)
RD(6)
BU(1)
RD(25)

L29

L88

L88
C

< 01 <
< 02 <

TRAVEL LOCK
MAGNET
116-1146

BU/YL(3)

RD/YL(3)
GN(1)
RD/YL(5)
BK(2)
RD/YL(7)
BK(3)
BK(4)
BK(5)
YL (1)
WH(1)
RD(2)
RD(3)

L21

RD/YL(10)

L32

L56

BK

TERMINAL
5W-3624

BK

BK/WH(2)

L56

SUPPL STER
RELAY
117-4861

BK(4)
BK(3)
BK(2)
BK(1)

4
3
2
1

BK/WH(7)

<
WH(1)
<
BK(1)
<
BK(2)
<
BK(3)
<
BK(4)
<
YL(1)
L45
<
BK(5)
<
BR/WH(1)
<
BR/BK(1)
<
BR/WH(2)
<
BR/BK(2)
<
GN(1)
<
GN(2)
<
PU(3)
<
OR(3)
<
BU(1)
<
BR/WH(3)
< BK/GN/RD(3)
<
WH(5)
L41
<
WH(6)
<
BK/WH(1)
<
BK/GN(6)
<
GN/BU(5)
<
BK/GN(7)
<
BK/WH(3)
< BK/YL/WH(2)
<
PU(2)
<
<
<
BK(8)
L40
<
WH(3)
<
OR(1)
<
RD/YL(9)
<
RD/YL(8)
<
RD(4)
<
GY/BK(1)
<
BK/PU(1)
<
<
BU/YL (2)
<
RD/YL(5)
<
RD/YL(6)
<
RD/YL(7)
<
RD/YL(1)
<
RD(5)
<
BK(7)
L47
<
RD(3)
<
RD/YL(3)
<
YL(2)
<
GY(1)
<
GN/WH(1)
<
RD/YL(2)
<
GY(2)
<
<
RD(2)
<
GN/BR(1)
<
BK/GN(1)
< BK/GN/RD(2)
L48
< BK/GN/RD(1)
<
<
<
BK/RD(1)
<
BK/GN(2)
<
RD(1)
<
BU(4)
<
PK(1)
<
GN(3)
<
BU/YL(1)
<
BK(6)
<
WH(2)
<
BU(2)

BK

C
BK/YL/WH(1)
BK

L6

MOTOR

BK

OR(4)
BK(17)

C
BK/GN/RD(3)
BK

TRAVEL
ACTIVATION
SOLENOID
151-2515

WASHER
LOWER
8U-2598

30

87a

MAIN PUMP PRV

SOLENOID
123-0156
G

BK
BK

TO FRAME

85

RD(23)

IMPLEMENT
ACTIVATION
SOLENOID
151-2515

86
87

WH(15)

RD(35)
BU(16)
BK
BK

RD(22)

21

BK

L23

CAB RISER
(UP)
SOLENOID
8U-6424

BK

WH(6)
WH(5)
BK/YL/WH(2)
BK/WH(3)
BK/GN(7)
GN/BU(5)
BK/GN(6)

GN(17)
GN/BR(7)
BK/GN(15)
RD(35)
BU(16)
BK/GN/RD(3)
BK/YL/WH(1)

DK-BU
BK

BRAKE
LIGHT SW
8U-2158

SWIVEL
121-2974

10

WASHER
UPPER
8U-2598
MOTOR

BR
GN/YL
BK
DK-BU

L34

L31

BK

A7
A6
A5
A4
A3
A2
A1

LEFT REAR
STABILIZER
LOCKOUT SOL.
8U-6424

L30
L31

L24

CAB RISER
(DOWN)
SOLENOID
8U-6424

TO FRAME

BR/BK(2)

BK
BK
GN/BR(7)
BK/GN(15)

BU-10(1)
BK/GN(8)
BK(2)
BK(3)
BK(4)
BK(5)
BK-6
GY(5)
GY(6)
RD(12)
RD-6(4)
RD-12
RD(31)
BK(9)
WH(4)

BK(2)
BK(3)
BK(4)
BK(5)
BK

FORWARD/REVERSE
TRAVEL ALARM
SW (QNTY 2)
9D-7032

10

W
BK-4

GN/YL

10

L18

BR
DK-BU
GN/YL
BK

<
<
<
<
<
<

< 11
< 05
< 06
< 07
< 08
< 10
< 09
< 14
< 12
< 16
< 18
< 15
< 17
< 56
< 13
< 01
< 20
< 49
< 69
< 70
< 48
< 57
< 65
< 66
< 67
< 68
< 21
< 46
< 47
< 53
< 54
< 30
< 60
< 43
< 44
< 52
< 02
< 64
< 62
< 40
< 41
< 42
< 33
< 58
< 36
< 31
< 38
< 55
< 34
< 50
< 37
< 35
< 25
< 27
< 29
< 04
< 26
< 24
< 22
< 23
< 59
< 45
< 03
< 51
< 39
< 63
< 61
< 28
< 32
< 19

D
PU(3)
RD(8)
WH(15)

<1 <
<2 <
<3 <

RD(8)
WH(15)
PU(3)

GY(1)

W
W

L29

<
<
<
<

< 01
< 02
< 03
< 04
< 05
< 06

BK(1)
BK(2)
BK(3)
BK(4)
GN/YL

BU/YL(1)
BU/YL(2)
PU(2)
L60
BK/WH(1)
BK/GN/RD(2)
BK/GN(2)
WH(5)
WH(6)
L53
BK/GN(7)
BK/WH(3)
PK(1)
GN/BU(5)
L54
BK/GN(6)
BK/YL/WH(2)
GY(2)
BK(1)
RD/YL(1)
L61
BK(6)
RD/YL(6)
BK/GN/RD(3)
RD(5)
BR/WH(2)
GN/WH(1)
PU(3)
RD(1)
GN/BR(1)
BK(7)
WH(2)
BK/GN(1)
BK(8)
OR(3)
WH(3)
BU(1)
BR/BK(1)
L62
RD(4)
BR/WH(1)
GN(3)
BU (2)
RD/YL(2)
RD/YL(9)
BU(4)
BK/PU(1)
GY/BK(1)
L63
YL(2)
OR(1)
BK/RD(1)

< 04
< 03
< 02
< 01

BR
BU
BR
BU

BK
BK
BK

A1
A2
A3
A4
A5
A6
A7

GY(1)
BR/BK(2)
BR/WH(3)

GN(14)

AA

L59

YL

L28

TO UNDCRG

<
<
<
<

GY

MOTOR

YL

L89

RD-8(2)

BK
BK

SUPPL STER
MOTOR
118-9168

L91

SUPPLEMENTAL
STEERING CONTROL
132-6640

WH(15)

RD-4
SUPPL STER
RELAY
3E-0075 W
>1 >
>2 >
GN(15)

BR

< 04
< 03
< 02
< 01

BR
BU

BU(3)
RD(34)
BK/GN(3)
GN/BR(2)

BK

RD(8)
RD(32)

RIGHT REAR
STABILIZER
LOCKOUT SOL.
8U-6424

<
<
<
<

AUX HYD
(CCW ROTATION)
SOLENOID
8U-6424

RD(25)
BK
BK

BK
BB

< 01
< 03
< 04
< 02

AUX HYD
(CW ROTATION)
SOLENOID
8U-6424

BK(14)
BU(13)
BK/YL/WH(2)
BK/WH(3)
L23
BK/GN(7)
GN/BU(5)
BK/GN(6)
RD-12
L89
RD(31)
WH(7)
BK(2)
L19
BK(3)
BK(4)
BK(5)
GN/BR(3)
GN/BR(4)
GN/BU(1)
WH(3)
BK/GN(4)
GN/WH(2)
BU/YL (3)
GN/BU(2)
L22
BR(1)
BK(8)
GN/BU(3)
GN/WH(3)
GY(3)
BK/PU(2)
BK/WH(2)
RD/YL(10)
RD(6)
BU(1)
L6

L27

BU(3)
RD(34)
BK/GN(3)
GN/BR(2)

AUX HYD &

CAB RISER
SOLENOID
8U-6424

BK-00

L92

GY(9)
BK
RD(26)
GY(6)
WH(4)

BK-6
BK
BK

L31
BLADE REAR
SOLENOID
8U-6424

10

FF

TO FRAME

< 5<
< 2<
< 6<
< 4<
< 1<
< 3<
< 7<
< 8<
< 9<
< 10<
< 11<
< 12<

BU
BK
PU
OR
RD
YL
BR
WH
PK
GN
GR

DISCONNECT
SWITCH
7N-0718
P

L29
L30

10

L15

STEER SW
GROUND
STEER SW
GOV.SWITCH
BATTERY +
KEY SWITCH
DUMP VALVE
R TERM (W)
SHUT D SOL
MAGN SWITCH
EMS
UNUSED

BK/GN(8)
BK

L26

BK(14)
WH(7)
BU(13)
GN/BR(3)
GN/BU(5)
BK/YL/WH(2)
WH(3)
BK/GN(6)
GN/WH(2)
BU/YL(3)
GN/BU(1)
BK/GN(4)
GN/BU(2)
BR(1)
GN/BR(4)
BK(8)
GN/BU(3)
GN/WH(3)
GY(3)
BK/GN(7)
BK/WH(3)
BK/PU(2)
BK/WH(2)
RD/YL(10)
RD(6)
BU(1)
RD(25)

L33

GY(5)
GY(9)
BASIC LAMP GP
116-9625

RD(12)
GY(6)
GY(5)
WH(4)
BK(9)
BK/GN(8)
BU-10(1)
RD-6(4)
BK-6
RD(25)

BK(9)
WH(4)

TRAVEL
ALARM
3T-1815

TAIL LAMP
5W-2040

TO BOX

POS NEG

12V BATTERY
(QNTY 2)
3T-5760

BK

BK-00

WH(3)
BK(8)

RD(12)
RD(26)
BK
BK

W POS NEG

RD-00
T

L40

STOP LAMP
9X-4493

L26

BK-10

RD-00

BK

MOTOR

BU-10(1)

FF

10

BK(9)
BK
BK

<
RD(12)
<
GY(6)
<
GY(5)
<
WH(4)
<
BK(9)
<
BK
BK/GN(8)
BU-10(1)

L28

RD-6(4)

L67

TURN LAMP
5W-2040

< 01
< 02
< 03
< 04
< 05
< 06

BK(9)
BK
RD(12)
GY (5)
GY (6)
WH(4)

REFUELING
PUMP
5W-8633

BK

TURN LAMP GP
116-9624
L

RD-4

(155-7850) (CH 00)

CIRCUIT NOT CONNECTED

COMPONENTS ARE SHOWN INSTALLED ON A FULLY

OPERABLE MACHINE WITH THE KEY AND ENGINE OFF.

ELECTRICAL CONNECTION
TO MACHINE STRUCTURE

UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR

L#

ALL DASHED LINES ARE ATTACHMENTS.

NOTE A: SWITCH SHOWN WITH NO HYDRAULIC DEMAND

NOTE:

ALL CONSOLE SWITCHS ARE SHOWN WITH THE FRONT

OF THE SWITCH DEPRESSED, AS SEEN FRON THE OPERATORS SEAT.

NOTE B: THE PART NUMBER SHOWN IS FOR THE M318 THE M320 USES 147-8481

ATCH WIRE, CABLE,

COMPONENT

START AID CIRCUIT.

CIRCUIT CONNECTED

CIRCUIT GROUPING
DESIGNATION