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Introduction to Separations
The goal of a separations process is to purify solutions.
To do this we must cause differential transport of species or conversion of species so that the
purer mixtures can be collected. Most separations processes involve differential transport.
Examples:
Separation of blood
Purification of drugs
Purification of Au, Si, GaAs
Refining of crude oil
DNA testing
Purification of organics
Purification of water
Smog control
mixed
separated
However, mixing is inherent in nature: The increase in entropy associated with the randomness of a mixture
lowers the Gibbs free energy.
Therefore, to unmix a solution we must overcome the entropic driving force to mix.
Why Separate?
There are many reasons for wanting pure substances. Some of these reasons include:
Need for pure material in engineering application (semiconductors)
Preparation of raw materials into their components
Need for pure material for materials processing
Need to remove toxins or inactive components from solution (drugs)
Need for ultrapure samples for testing
Need for analysis of the components of the mixture (DNA testing)
Based on these motivations for separations, we can divide separations up into three main areas:
Analytical
Separations
Preparative
Separations
Industrial
Separations
small scale
quantitative
analysis
small scale
materials for
R&D
large scale
economical
Example:
Chromatography
Example:
Centrifugation
Example:
Distillation
The fundamentals that we will apply to study separations in this course involve:
Materials and energy balances: conservation of energy and matter
Thermodynamics: phase equilibrium and solution thermodynamics (Chapter 2)
Transport phenomena (Chapter 3; not emphasized)
Chemical reaction kinetics: rate of conversion of one species to another (not emphasized)
For the most part our analysis of various separations processes will
focus on using phase equilibrium and materials and energy balances.
P1
Total condenser
Distillation
Distillation
Reflux drum
Overhead vapor
1
2
Distillate
Feed Stage
Feed
Reflux
Boilup
Partial reboiler
P2
S2
Bottoms
Example
Example: Recovery of hydrocarbons from wet natural gas (wng)
These types of separations generally exploit the differences in volatility to cause a separation
methane
C2+
ethane
Feed: wng
C2+/abs
C3+
absorber
i-butane
n-butane
C4
C4+
C5+
propane
Mechanism of Separations
UNMIXING is not a spontaneous process in nature
A process requiring no external driving force
Reduces randomness and thus the entropy of the system
Separations involve nonspontaneous processes
Usually the mixture to separate is a homogeneous, single phase:
If not, then often one will phase separate first
gravity
centrifugation
filtration.
Feed
S, L,V {ci}
Product 1
Product 2
Product 3
Differ in concentrations,
may differ in phase state
Most Common
Gaining popularity
Often in labs
Phase Creation
Phase Addition
Barrier Separation
Solid Agent separations
Separation by gradient
All five techniques rely on the ability to enhance the rate of mass transfer of certain
species relative to others to effect a spatial separation of components.
Thermodynamics of Separations
Remember that there is an infinite driving force associated with removing
the last impurity atom from a pure substance:
SM
S B
S A
G' B 0
G' A 0
GA
GB
XB
0
1
XB
Since the driving force to mix will eventually equal the driving force
we introduced to cause the separation the extent of separation will be
limited by thermodynamics equilibrium!
Lecture 1: Introduction to Separations
10
Rate of Separations
Although the extent of a separation is determined by thermodynamics, the rate of separations
is limited by the differential rate at which the different species are moved. That is:
The Rate of Separation is limited by Mass Transport.
Limits:
Extent = Thermodyanmics
Rate = Transport
11
Thermodynamics
12