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LTC3350EUHF
High Current Supercapacitor Backup
Controller and System Monitor
Description
Demonstration circuit 1937B is a supercapacitor charger
and backup controller with supercapacitor health and
system monitoring; featuring the LTC3350. The LTC3350
has a buck supercapacitor charger, backup boost controller
and an input ideal diode to disconnect the input supply
in backup mode. An output ideal diode allows the supercapacitors to supply the output when VCAP is above the
set backup voltage. As the capacitor stack voltage drops
Performance Summary
PARAMETER
CONDITIONS
MIN
TYP
MAX
10.8
12
20
UNITS
V
A
Boost Mode
Buck Mode
10
5.33
3.2
Board Photo
dc1937bfa
IBACKUP
VOUT
VIN
Backup Operation
OUTFET
TGATE
PBACKUP = 25W
SW
BGATE
LTC3350
I2C
ICAP
VCAP
CAP4
CAP3
CAP2
CAP1
CAPRTN
VOUT
2V/DIV
VCAP
2V/DIV
VOUT
VIN
2V/DIV
VCAP
0V
10F
VIN
VCAP
400ms/DIV
BACK PAGE APPLICATION CIRCUIT
10F
dc1937b TA01b
10F
10F
CAPFB
dc1937b TA01a
100
90
90
80
80
70
70
EFFICIENCY (%)
EFFICIENCY (%)
Application Information
60
50
40
30
60
50
40
30
20
20
10
10
4 5 6
VCAP (V)
10
VCAP = 5V
VCAP = 4V
VCAP = 3V
0
0.5
1.0
1.5
dc1937b F03
2.0 2.5
IOUT (A)
3.0
3.5
4.0
dc1937b F04
Since the backup time and backup power are known, the
next item that needs to be determined is the maximum
voltage to be applied to the capacitor VCELL(MAX) to provide
the maximum life expectancy for the application. Refer to
the capacitor manufactures data sheet for this information. A VCELL(MAX) of 2.5V was chosen for the 6 year life
expectancy of this product.
The number of capacitors in the stack also needs to be
chosen plus the Utilization Factor (B). B is the amount
of energy in the capacitor to be used for backup. A typical B is 80%, but a conservative B of 70% was used
on the DC1937B. The minimum capacitance required for
CEOL
4PBACKUP tBACKUP
nVCELL(MAX)2
1+ B
B + B (1 B ) ln
1 B
4 25W 1.8s
4 0.9 (2.5V)2
1+ 0.7
0.7 + 0.7 (1 0.7 ) ln
= 6.816F
1
0.7
The maximum capacitor ESR at end of life can then be
determined below:
ESREOL
(1 B )nV 2(CELL(MAX)
4PBACKUP
dc1937bfa
ESREOL
VSTK(MIN) =
4 4 64m 25W
= 5.333V
0.9
VSTK(MIN) =
tBACKUP =
25W
+ 4 64m 9.67A = 5.348V
0.9 9.67A
Now VSTK(MIN) at EOL is known, the VSTK(MIN) can be
rearranged to calculate actual B at EOL. The calculated
VSTK(MIN) can also be used to determine if the chosen
4nESREOL PBACKUP
4nESREOL PBACKUP
and
V 2STK(MAX)
V 2STK(MIN)
4nESREOLPBACKUP (MAX)VSTK(MAX)
ln
(MIN)VSTK(MIN)
PBACKUP
+nESREOLILMAX
ILMAX
CSTK
4PBACKUP
4 ESREOL n PBACKUP
(MAX) = 1+ 1
(MIN) = 1+ 1
4 4 64m 25W
0.9 (10V)2
4 4 64m 25W
0.9 (5.348V)2
= 1.8459
= 1.0740
4 4 64m 25W
0.9
1.8459 10V
ln
= 33.207V 2
1.0740 5.348V
VLOSS 2 =
7
0.9 F
4
tBACKUP =
4 25W
1.846 (10V)2 1.074 (5.348V)2 33.207V 2 = 1.9s
The above results show that if both ESREOL and CEOL are
reached then the backup requirement will be met. If the
backup requirement was not met, then a capacitor with
lower ESR and/or more capacitance should be chosen.
dc1937bfa
CAP ESR Period Write text box displays the value that
will be or has been written to the cap_esr_period register
value in hexadecimal format.
CAP ESR Period Read text box displays the last value read
from the cap_esr_period register in hexadecimal format.
dc1937bfa
VCAP FB text box allows the user to set the CAPFB reference voltage from 0.6375V to 1.2V in 37.5mV increments.
The value in the text box is rounded to the nearest mV. The
VCAP text box is also updated with the calculated value
of the CAPFB reverence voltage and the resistor network
entered on the Hardware Config tab.
VCAP FB Write text box displays the value that will be or has
been written to the vcapfb_dac register in hexadecimal format.
VCAP FB Read text box displays the last value read from
the vcapfb_dac register in hexadecimal format.
VCAP text box allows the user to set the VCAP float voltage within the limits of the CAPFB reference voltage and
the CAPFB resistor network on the Hardware Config tab.
The value in the text box is rounded to the nearest mV.
The VCAP FB text box is also updated with the calculated
value using the CAPFB resistor network entered on the
Hardware Config tab.
VSHUNT text box allows the user to set the shunt regulator
voltage up to 3.6V or disable the shunt regulator. The shunt
voltage will be reset to the default value of 2.7057 every
time INTVCC is restored. Set VSHUNT to 0V to disable the
shunt regulator.
VSHUNT Write text box displays the value that will be or has
been written to the vshunt register in hexadecimal format.
VSHUNT Read text box displays the last value read from
the vshunt register in hexadecimal format.
Stop CAP Measurement sets the ctl_stop_capesr bit in
the ctl_reg register. This will cause any CAP/ESR measurement in process to stop. This bit will reset when the
measurement has ceased.
CAP SCALE button sets the cap scale from large scale,
default scale for larger capacitors, to small scale for
smaller capacitors. The resolution is increased by 100x
in small scale.
GPI BUFFER ENABLE button sets the ctl_gpi_buffer_en
bit when enabling the GPI input buffer. When the GPI
BUFFER ENABLE is off then the GPI input is measured
without the input buffer.
Control Reg Write text box displays the value that will be
or has been written to the ctl_reg register in hexadecimal
format.
Control Reg Read text box displays the last value read
from the ctl_reg register in hexadecimal format.
dc1937bfa
dc1937bfa
CAP LO alarm text box allows the user to enter a capacitance based on the current ctl_cap_scale setting in the
ctl_reg. A CAP LO alarm will be triggered if the measured
capacitance is lower than the entered value and the
msk_cap_lo bit is set.
ESR HI alarm text box allows the user to enter an ESR
value based on the RSNSC resistor value entered in the
Hardware Config tab. An ESR HI alarm will be triggered
if the measured ESR is higher than the entered value and
the msk_esr_hi bit is set.
ICHRG UC alarm text boxes allow the user to enter a current
or the voltage across the sense resistor that will trigger
an alarm when the charge current decreases below the
entered value and the msk_ichrg_lo bit is set.
Die Temp Cold alarm text box allows the user to enter a
die temperature in C that will trigger an alarm when the
temperature decreases below the entered value and the
msk_dtemp_cold bit is set.
Die Temp Hot alarm text box allows the user to enter a
die temperature in C that will trigger an alarm when the
temperature increases above the entered value and the
msk_dtemp_hot bit is set.
dc1937bfa
10
dc1937bfa
VSHUNT
VSHUNT
+
2 RSHUNT RSHUNT(OPT)
Larger capacitors also take longer to balance. If one capacitor is far enough off balance that it reaches the shunt
voltage before the capacitor stack is fully charged. The
charge current effectively is reduced to the shunt current
until the capacitor stack is fully charged. The standard
DC1937B board is set up for a 500mA maximum shunt
current. This current can be increased by turning on
external shunt resistors across each capacitor, R30 thru
R36. The controlling FETs, M7 thru M10, are turned on
from the voltage drop across the corresponding shunt
resistor when the shunt regulator turns on. The 2.7
shunt resistors between the supercapacitor and the CAPx
dc1937bfa
11
CSTACK =
RT
336F meas _ cap
R TST
VCAP 0.1V
RITST _ EXT
IBAL
VCAP 0.1V *
RBAL _ TOTAL
ITST
C=
1.2V
R TST
CSTACK =
RT
3.36F meas _ cap
R TST
12
dc1937bfa
QTY
REFERENCE
PART DESCRIPTION
MANUFACTURER/PART NUMBER
C2-C5
C8
MURATA, GRM1555C1E121JA01D
C10, C25
TDK, C1005X5R1E104K050BC
C11
MURATA, GRM188R61E105KA12D
MURATA, GRM155R71C104KA88D
C13
TDK, C1608X5R0J475K080AB
C14
TDK, C1005X5R1C105K050BC
C15
C18
AVX, 0402YC103KAT2A
10
C19, C20
TDK, C3216X5R1E476M160AC
11
C22, C23
TDK, C1005X5R1E225K050BC
12
TDK, C2012X5R1C226K125AC
13
D1
14
L1
COILCRAFT, XAL7030-332MEB
15
M1, M4
VISHAY, SIS438DN-T1-GE3
16
M2, M3
INFINEON, BSZ060NE2LS
17
R3
VISHAY, CRCW0402649KFKED
18
R4
VISHAY, CRCW0402162KFKED
19
R5
VISHAY, CRCW0402787KFKED
20
R6
VISHAY, CRCW0402100KFKED
21
22
R8, R9
VISHAY, CRCW0402100KJNED
23
VISHAY, CRCW04021K00JNED
24
R19
VISHAY, CRCW04020000Z0ED
25
R21
VISHAY, CRCW0402121RFKED
26
R22
VISHAY, CRCW040271K5FKED
27
R26
VISHAY, CRCW0402866KFKED
28
R27
VISHAY, CRCW0402118KFKED
29
RSNSC
SUSUMU, PRL1632-R006-FT1
30
RSNSI
SUSUMU, PRL1632-R016-FT1
31
U1
C1
MURATA, GRM155R71C104KA88D
33
C6, C7
MURATA, GRM188R61E105KA12D
34
C9, C17
35
C21
36
D2, D3, D4
LUMEX, SML-LX0603SRW-TR
37
D5
dc1937bfa
13
QTY
REFERENCE
PART DESCRIPTION
MANUFACTURER/PART NUMBER
38
R1, R2
VISHAY, CRCW040220R0FKED
39
R10, R11
40
VISHAY, CRCW04025K10JNED
41
R17
VISHAY, CRCW04021M00JNED
42
R28-R29
43
R30-R37
44
R38, R39
VISHAY, CRCW04022M40JNED
45
M5
VISHAY, SI2374DS-T1-GE3
46
M6
VISHAY, SI2374DS-T1-GE3
47
M7-M10
VISHAY, SIA436DJ
48
U2
I2C EEPROM
MICROCHIP, 24LC025-I/ST
10
E1- E10
MILL-MAX, 2501-2-00-80-00-00-07-0
50
E11- E16
MILL-MAX, 2308-2-00-80-00-00-07-0
51
J1
MOLEX, 87831-1420
52
JP1
WURTH, 62000311121
53
XJP1
WURTH, 60800213421
54
55
DC1937B-3
14
dc1937bfa
TP1
SDA
TP2
SCL
E15
E16
E2
25W
GND
GPI
GND
R17
1M
5%
C7
1uF
0603
25V
R39
2.4M
5%
C15
27uF
25HVH27M
25V
20%
1
3
5
7
9
11
13
+
+
+
+
+
+
+
HD2X7
+
+
+
+
+
+
+
J1
2
4
6
8
10
12
14
VCC
Si2374DS
M5
R16
5.1K
5%
R38
2.4M
5%
12V NOMINAL
10.8V - 20V
E1
SCLK
1
2 A0
3 A1
A2
R18
5.1K
5%
C1
0.1uF
16V
U2
24LC025-I/ST
SDA
WP
OPT
C17
R15
5.1K
5%
16V
C18
10nF
R19
0
OPT
R11
OPT
R10
R6
R9
100K
5%
100K
CAP4
R29
OPT
2W
2512
ITST
11
10
35
36
3
2
1
M1
SiS438DN
8
7
6
5
SCL
SDA
SGND
RT
ITST
VC
GPI
CAP_SLCT0
CAP_SLCT1
VCC2P5
PFI
U1
LTC3350EUHF
71.5K
Si2374DS
M6
R28
OPT
2W
2512
23
37
C14
1uF
16V
R22
R5
787K
C10
0.1uF
25V
OPTIONAL EXTERNAL
TEST CURRENT
121
R21
ITST
R8
100K
5%
4
33
VIN
8
VCC
VSS
34
VIN
PGND
RSNSI
0.016
PRL1632
120pF
25V
5%
C8
GCAP4
SiA436DJ
R32
OPT
2W
2512
GCAP3
SiA436DJ
M8
CAP2
R33
OPT
2W
2512
CAP3
162K
R4
TPA1
TPB1
GCAP2
SiA436DJ
R37
OPT
2W
2512
GCAP1
SiA436DJ
M10
C12
0.1uF
16V
C21
OPT
6.3 DIA
C23
2.2uF
25V
C22
2.2uF
25V
R7
CAP1
CAP2
CAP3
CAP4
APPROVALS
GCAP1
2.7
5%
0508
SCALE = NONE
CUSTOMER NOTICE
GCAP2
C2
10F
2.7V
C3
10F
2.7V
R24
2.7
5%
0508
2.7
5%
0508
C4
10F
2.7V
2.7
5%
0508
GCAP3
C5
10F
2.7V
R25
BSZ060NE2LS
M3
3.3uH
XAL7030-332MEB
L1
C20
47uF
1206
25V
20%
C19
47uF
1206
25V
20%
BSZ060NE2LS
M2
R23
GCAP4
2.7
5%
0508
R20
C13
4.7uF
0603
UNLESS NOTED:
RESISTORS: OHMS, 0402, 1%, 1/16W
CAPACITORS: uF, 0402, 6.3V, 10%
C16
0.1uF
16V
D5
OPT
BZT52C5V6LP
5.6V
C25
0.1uF
25V
C9
OPT
C24
0.1uF
16V
D1
1N4448HWT
SOD-523
INTVCC
R36
OPT
2W
2512
13
14
15
16
19
18
17
21
22
27
24
25
26
28
29
CAP1
CAP1
CAP2
CAP3
CAP4
VCAPP5
CFN
CFP
VCAP
ICAP
BGATE
SW
TGATE
BST
DRVCC
INTVCC
R3
649K
R1
20
R34
OPT
2W
2512
M9
CAP1
R35
OPT
2W
2512
CAP2
0603
25V
C11
1uF
R30
OPT
2W
2512
M7
CAP3
R31
OPT
2W
2512
CAP4
39
INFET
32
VOUTM5
31
VOUTSP
7
OUTFB
30
VOUTSN
CAPGD
4
PFO
38
SMBALERT
3
CAPRTN
20
OUTFET
CAPFB
6
5
6
7
8
S
12
5
6
7
8
G
1
2
3
1
2
3
R2
20
N/A
DATE:
SIZE
R14
1K
5%
E14
E13
E12
E11
SMBALERT
RED
D4
VOUT
GND
CAP1
CAP2
CAP3
GND
10V
VCAP
GND
GND
PFO
CAPGD
SMBALERT
E8
E7
E6
E5
E10
E9
E4
05 - 04 - 15
IC NO.
SHEET
OF
R13
1K
5%
R12
1K
5%
D3
CAPGD
RED
JP1
DC590 INTVCC
PULL - UP
PWR
E3
DATE
05-04-15
10.8V - 20V
6V BACKUP
25W
C29
22uF
16V
0805
10%
X5R
MM
APPROVED
C6
1uF
0603
25V
INTVCC
C28
22uF
16V
0805
10%
X5R
PFO
RED
D2
VCC
C27
22uF
16V
0805
10%
X5R
PRODUCTION FAB
DESCRIPTION
REVISION HISTORY
TECHNOLOGY
TPA2
TPB2
C26
22uF
16V
0805
10%
X5R
M4
SiS438DN
REV
TITLE: SCHEMATIC
R27
118K
866K
R26
PRL1632
RSNSC
0.006
ECO
5
6
7
8
G
1
2
3
Schematic Diagram
SMBUSALERT
dc1937bfa
15
dc1937bfa
LT 1215 REV A PRINTED IN USA