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Article history:
Received 14 December 2013
Accepted 13 April 2014
Available online 4 May 2014
Keywords:
Biodiesel
Biogas
Diesel engine
Dual fuel
Energy share
a b s t r a c t
This paper presents the results of an experimental investigation conducted on a compression ignition (CI)
engine, modied to run on dual fuel mode, using biogas as a primary fuel and KME (Karanja methyl ester)
as a pilot fuel. The biogas was produced by anaerobic digestion of Pongamia pinnata (Karanja) seed cakes.
In dual fuel mode, the biogas was inducted at four different ow rates, viz. 0.3 kg/h, 0.6 kg/h, 0.9 kg/h and
1.2 kg/h through the intake manifold of the engine. The biogas ow rate of 0.9 kg/h gave a better performance and lower emissions, than those of the other ow rates. The NO and smoke emissions were found
to be lower by about 34% and 14%, than those of KME operation, at full load. The ignition delay was longer
by about 12 CA in the dual fuel operation, than that of KME at full load. The part load performance was
found to be better in dual fuel operation, with reduced emissions of NO and smoke, in comparison with
KME. The ignition delay at part load in dual fuel operation was also lower than that of KME operation.
2014 Elsevier Ltd. All rights reserved.
1. Introduction
An increase in the greenhouse gas (GHG) emission increases the
global warming potential (GWP) and ozone depletion potential
(ODP). Due to these, different problem arises which include, rise
in global temperature, melting of glaciers, severe drought, reduction in the fertility of plants, etc. The main sources of the GHG
emission are automotive vehicles, power plants, and refrigeration
and air conditioning plants [1]. In 1997, the Kyoto protocol was
signed under the United Nations Framework Convention on Climate Change (UNFCCC). According to this protocol, many countries
agreed to reduce their emissions of CO2 and ve other GHG emissions, by implementing three mechanisms namely, Joint Implementation (JI), International Emissions Trading (IET) and Clean
Development Mechanism (CDM). Now, the Kyoto protocol covers
more than 160 countries in the world. The CDM is a means for
the developed countries to achieve part of their Kyoto target by
purchasing certied emission reductions from the GHG reducing
projects in developing countries. The production and utilization
of biofuels is one of the methods to implement the CDM in the
developing countries. It is reported that, during the period 2008
2012, about 55.7% of the CDM projects were hosted by China, followed by 30% by India and the remaining was by the other Asian
countries to implement the CDM [2]. Fuel switching such as
conventional petroleum fuels to renewable fuels in transportation
Corresponding author.
E-mail addresses: debabrata93@gmail.com (D. Barik), s.murugan@nitrkl.ac.in
(S. Murugan).
http://dx.doi.org/10.1016/j.enconman.2014.04.042
0196-8904/ 2014 Elsevier Ltd. All rights reserved.
218
Table 2
Properties of biogas.
Properties
Test method,
ASTM
Biogas from
KSC
Biogas from
CD
Density, kg/m3
Caloric value, MJ/kg
Auto-ignition
temperature, C
Flame speed, m/s
A/F ratio, kg of air/kg of
fuel
Flammability limit, vol.%
in air
Octane number
D 3588
D 1945
E 659
1.2
27.53
600650
1.31
17.2
640670
D 7424
D 4891
25
17.23
21
15.3
D 6793
7.514
7.511.7
D 2699
130
110
Table 1
Properties of KME.
Properties
Diesel
KME
Density, kg/m3
Caloric value, MJ/kg
Auto-ignition temperature, C
Flash point, C
Fire point, C
Pour point, C
Carbon residue, %
Cetane number
Carbon, wt.%
Hydrogen, wt.%
Sulphur, wt.%
Oxygen, wt.%
D 4052
D 4809
E 659
D 93
D 93
D 97
D 4530
D 613
D 3178
D 3178
D 3177
E 385
830
43.8
210350
50
56
6
0.1
50
85.3
13.19
0.3
880
40.96
170320
230
258
3
0.71
57.6
65.74
10.04
0.001
24.01
Table 3
Composition of biogas obtained from KSC.
Compounds
Molecular
formula
Biogas from CD
vol.%
Carbon dioxide
Oxygen
Carbon
monoxide
Hydrogen
Methane
Nitrogen
Hydrogen
sulphide
CO2
O2
CO
17.37
1.5
2530
03
H2
CH4
N2
H2S
1.4
73
6.5
0.23
01
5070
010
03
219
21 Fuel tank
22 High fuel level optical sensor
23 Low fuel level optical sensor
24 Fuel pump
25 Control panel
26 Exhaust gas analyzer
27 Smoke meter
28 Data acquisition system
29 Monitor
30 Engine base
U R B2R P 2R
Table 4
Specications of the test engine.
Make/model
Brake power, kW
Rated speed, rpm
Cooling system
Burning clearance, mm
Injection nozzle
Nozzle opening pressure, bar
Injection timing, CA bTDC
Inlet valve open, CA bTDC
Inlet valve close, CA aBDC
Exhaust valve open, CA bBDC
Exhaust valve close, CA aTDC
Kirloskar TAF 1
4.4
1500
Air
1.11.2
3-Hole
200
23
4.5
35.5
35.5
4.5
the engine. The quantity of biogas inducted into the engine in each
operating module was controlled and measured with a biogas ow
meter (Make: Siya, Model: SI10), attached before the mixing kit
between the intake manifold and biogas holder. The air consumption by the engine was measured with a differential pressure sensor tted in the air box. The pilot fuel consumption was measured
by a vertical burette tted with two optical fuel level sensors.
The exhaust emission measurements without catalytic treatment were done with a gas analyzer. The HC, CO and CO2 emissions
were measured on the NDIR (non-dispersive infrared) principle,
and the NO emission was measured by an electro chemical sensor.
The smoke opacity of the engine exhaust was measured with a diesel smoke meter. This works on the principle of the Hartridge
smoke meter, and measures the smoke opacity. The Hartridge
smoke meter consists of an optical unit mounted inside a measuring head and a separate electronic control unit. The measurement
principle is based on light extinction detection. The collimated
beam from the light-source is absorbed and scattered by the particulate exhaust emissions. A photodiode determines the light
intensity of the attenuated beam and the corresponding opacity
value is transmitted to a separate remote display. Partial ow
1=2
UR is the uncertainty of the physical parameters, using the rootsum-square (RSS) method, at 5% signicance level [42]. BR and PR
are the systematic and random uncertainties respectively.
"
2 #1=2
n
X
BR
1 @R
Bi
R @X i
R
i1
"
2 #1=2
n
X
PR
1 @R
Pi
R @X i
R
i1
220
Table 5
Range, accuracy, and uncertainty of the instruments used.
Instruments used
Range
Accuracy
Uncertainty, %
Load indicator
Temperature indicator
Burette
Air ow meter
Biogas ow meter
Speed sensor
Charge amplier
Pressure transducer
Crank angle encoder
Data acquisition system
Smoke meter
Exhaust gas analyzer
Engine load, W
Temperature, C
Fuel volume, cm3
Air consumption, m3/min
Biogas consumption, m3/min
Engine speed, rpm
Amplies input voltage, V
In-cylinder pressure, bar
Crank position, CA
Converts signal to digital values, bit
Smoke opacity, %
Exhaust emission
NO, ppm
HC, ppm
CO, %
2506000
0900
130
0.550
0.125
010,000
0110
0720
64
0100
NO: 05000
HC: 020,000
CO: 010
10
1
0.2
0.1
0.1
10
1%
0.1
0.6
0.1
1
50
10
0.03
0.2
0.15
0.5
0.5
0.02
1
0.1
0.15
0.01
0.001
1
1
0.5
0.03
2.201
Table 6
Energy share of KME and biogas at 1.2 kg/h.
Load, Mass
%
of
KME,
kg/h
Biogas
KME
Air
Energy
Mass of Energy
energy
equivalent excess energy
biogas, equivalent
share, % share, %
of KME, kW of biogas, ratio
kg/h
kW
0
25
50
75
100
1.2
1.2
1.2
1.2
1.2
0.406
0.537
0.844
1.101
1.353
4.62
6.11
9.60
12.58
15.39
9.17
9.17
9.17
9.17
9.17
0.88
0.81
0.67
0.59
0.52
33.4
39.9
51.1
57.7
62.6
66.6
60.1
48.9
42.3
37.4
where,
_ KME CVKME
m
3600
and,
_ biogas CVbiogas
m
3600
The k for the dual fuel operation was in the range of 1.980.52, from
no load to full load. The effects of biogas energy share, on the k at no
load and full load for the KME and dual fuel operation, are given in
Table 7.
The variation of the k with biogas energy share is depicted in
Fig. 2. It can be observed from the gure that, an increase in the
biogas fraction in the fuel air mixture, results in a reduction in
the k, as biogas replaces the air in the intake mixture in the dual
fuel operation. The gaseous fuel would result in a more air displacement, and hence lower the k.
The variation of biogas induction quantity with biogas energy
share is depicted in Fig. 3.
It can be observed from the gure that, the biogas energy share
is low at full load, while the energy share is high at no load, for all
the ow rates of biogas in dual fuel operation. This is due to more
KME consumption at relatively high load than that of no load. The
biogas ow rate of 1.2 kg/h gives the maximum energy share in
comparison with the other ow rates throughout the load spectrum. At full load, the biogas ow rates of 0.3 kg/h, 0.6 kg/h,
_ KME and m
_ biogas is the mass ow rate of KME and biogas,
where m
and CV is the caloric value of the fuel used. The energy share of
biogas at a ow rate of 1.2 kg/h is given in Table 6.
For in-depth analysis of dual fuel operation, the air excess ratio
was calculated from the stoichiometric airfuel ratio. The air
excess ratio, k equals the airfuel ratio over the stoichiometric
ratio. The expression for the air excess ratio in dual fuel operation
was calculated from the following correlation.
kdual h
A
F biogas
stoic
where
h
A
F biogas
stoic
_ air
m
_ biogas
m
and
A
A
F KME stoic
F KME stoic
_ KME
m
Load 0%
Load 25%
Load 50%
Load 75%
Load 100%
0
0
15
30
45
60
75
90
Table 7
Effects of biogas energy share on the k for KME and dual fuel operation.
Mode of operation
KME
KME + biogas
KME + biogas
KME + biogas
KME + biogas
0.3
0.6
0.9
1.2
k
No load
Full load
Load 0%
Load 25%
Load 50%
Load 75%
Load 100%
4.41
1.98
1.37
1.07
0.88
1.41
0.78
0.67
0.59
0.52
29.8
46.9
58.5
66.6
25.5
41.5
52.6
60.1
18.3
31.4
41.5
48.9
14.6
25.7
34.7
42.3
11.8
21.8
30.2
37.4
221
Load 0%
Load 25%
Load 50%
Load 75%
Load 100%
1.6
1.2
0.8
c dV c dP
Q_ 1 P
V
qw
c
dh c1 dh
0.4
0
0
15
30
45
60
75
90
0.9 kg/h and 1.2 kg/h gives energy shares of about 11.8%, 21.8%,
30.2% and 37.4% respectively.
3. Results and discussion
3.1. Combustion analysis
The peak cylinder pressure and HRR at full load for the KME and
dual fuel operation with different biogas energy shares are
depicted in Fig. 4. The peak cylinder pressure mainly depends on
the rate of combustion in the premixed combustion stage [43].
The peak cylinder pressure for KME is about 71.33 bar, which
occurs at 12.41 CA aTDC. In dual fuel operation the peak cylinder
pressures of 73.71 bar, 73.57 bar, 72.97 bar and 74.29 bar occur at
12.95 CA aTDC, 12.76 CA aTDC, 13.18 CA aTDC and 12.78 CA
aTDC, for the biogas ow rates of 0.3 kg/h, 0.6 kg/h, 0.9 kg/h and
1.2 kg/h respectively, at full load. In the dual fuel operation, the
increase in the biogas ow rate results in an increase in the cylinder pressure. The reason for the higher peak cylinder pressure in
the dual fuel operation than that of KME operation is due to the
induction of biogas with the intake-air charge brings about a
decrease and dilution of oxygen concentration, which may cause
ignition delay to extend, leading to a higher rate of increase in
75
KME
KME+biogas 0.6 kg/h
KME+biogas 1.2 kg/h
90
75
90
60
60
45
45
30
30
15
15
0
-50
0
-15
-25
25
50
75
Crank angle, o CA
Fig. 4. Variation of cylinder pressure and HRR with CA at full load.
Table 8
Caloric value for dual fuel operation with different biogas ow rates at full load.
Properties
43.98
46.74
49.21
51.14
222
25
19
Ignition delay, o CA
22
90
Load 0%
Load 25%
Load 50%
Load 75%
Load 100%
KME
16
13
80
KME
70
60
50
10
-15
15
30
45
60
75
-15
90
Combustion duration, o CA
KME
40
30
20
-15
120
50
30
45
60
75
90
Fig. 7. Variation of the maximum cylinder pressure with biogas energy share.
Load 0%
Load 25%
Load 50%
Load 75%
Load 100%
15
60
Load 0%
Load 25%
Load 50%
Load 75%
Load 100%
KME
KME+biogas 0.3 kg/h
KME+biogas 0.6 kg/h
KME+biogas 0.9 kg/h
KME+biogas 1.2 kg/h
100
80
60
40
20
0
-20
-10
10
20
30
40
50
Crank angle, o CA
Fig. 8. Variation of mass fraction burned with CA at full load.
MFB
Pi
mb i
DP c
PN0
mb total
0 DP c
15
30
45
60
75
90
223
KME
Ignition delay, CA
Maximum cylinder pressure, bar
Maximum HRR, J/CA
Combustion duration, CA
Mass fraction burned (for 90%), CA aTDC
11.5
71.33
52.4
38.31
30
12
73.71
53.1
39.27
31
12.2
73.57
54.1
40.05
32
12.4
72.97
55.2
40.84
32.8
12.6
74.29
52.6
41.89
33.4
Load 25%
Load 50%
Load 75%
Load 100%
60
40
KME
20
0
-15
15
30
45
60
75
90
share, for all the fuels tested in the dual fuel operation. A higher
BSEC is noticed in the dual fuel operation than that of KME at part
loads. This is due to the lower energy density of biogas, lower cylinder temperature, and the presence of CO2 in biogas which prevents faster burning. The difference in BSEC between KME and
dual fuel operation are not signicantly different at high operating
loads. At full load the dual fuel operation has similar fuel-energy
conversion efciency to that of KME [46,47]. Because less energy
from the fuel is required at full load compared to no load, due to
the increased cylinder temperature at full load [40]. The biogas
ow rate of 1.2 kg/h shows a higher BSEC of 51.8 MJ/kWh at a
higher energy share of 60%, at 25% load. The BSEC for KME is
11.8 MJ/kWh at full load, and for the dual fuel operation with the
biogas ow rates of 0.3 kg/h, 0.6 kg/h, 0.9 kg/h and 1.2 kg/h, with
biogas energy share of 11.8%, 21.8%, 30.2% and 37.4%, the BSEC
are 15.9 MJ/kWh, 17.3 MJ/kWh, 19.2 MJ/kWh and 21.5 MJ/kWh
respectively, at full load.
Fig. 10 illustrates the effect of the biogas energy share on the
exhaust gas temperature. The KME operation gives the highest
exhaust gas temperature throughout the load spectrum. The
oxygen present in the ester molecule enhances the combustion
550
Load 0%
Load 25%
Load 50%
Load 75%
Load 100%
450
KME
350
250
150
50
-15
93
Volumetric efficiency, %
BSEC, MJ/kWh
80
Load 0%
Load 25%
Load 50%
Load 75%
Load 100%
90
87
84
KME
81
78
15
30
45
60
75
-15
15
30
45
60
75
90
224
0.075
BSCO, g/kWh
0.06
0.045
KME
0.03
Load 25%
BSNO, g/kWh
Load 25%
Load 50%
Load 75%
Load 100%
Load 50%
Load 75%
KME
Load 100%
4
3
2
0.015
1
-15
0
-15
15
30
45
60
75
90
15
30
45
60
75
90
Load 25%
Load 50%
Load 75%
Load 100%
BSHC, g/kWh
0.3
KME
0.09
0.02
15
30
45
60
75
Load 50%
Load 75%
Load 100%
KME
0
-15
15
30
45
60
75
90
65
0.16
Load 25%
0.23
-15
Smoke opacity, %
0.37
BSCO2, g/kWh
KME operation at full load. The lower BSCO emission from the KME
operation is attributed to the additional oxygen present in the fuel.
Also, the increased cetane number of KME lowers the probability of
forming a fuel rich zone, and advanced ignition [49]. It is also
apparent from the gure that, the BSCO emissions are high at
low loads due to poor mixture formation.
The variation of the BSHC emission with biogas energy share is
depicted in Fig. 13. The dual fuel operation shows a higher BSHC
emission than that of KME operation. The higher BSHC emission
in the dual fuel operation is due to the induction of excess amount
of biogas through the intake manifold, which reduces the volume
of inducted air forming a richer mixture, and an increase in the
partial burning with less oxygen [50,51]. Thus, it is evident that
the BSHC level goes up, whenever the biogas energy share
increases and vice-versa. The BSHC emission for KME is lower than
that of dual fuel operation. Probably, the oxygen content in the
KME gives complete combustion and reduces the level of BSHC
emission [31]. About 12%, 18%, 23% and 42% increment in the BSHC
emission is obtained in the dual fuel operation, at the biogas ow
rates of 0.3 kg/h, 0.6 kg/h, 0.9 kg/h and 1.2 kg/h respectively than
that of KME, at full load.
The variation of the BSNO emission with biogas energy share is
shown in Fig. 14. The concentration of BSNO for the dual fuel operation is considerably lower than that of KME operation, with
increase in the biogas energy share. The BSNO formation is highly
dependent on the combustion temperature, availability of oxygen,
compression ratio and the retention time for the reaction. In the
dual fuel operation, the presence of CO2 having a high molar
specic heat, dilutes the charge and lowers the cycle temperature
signicantly. In addition, CO2 in biogas lowers the oxygen
90
50
Load 0%
Load 25%
Load 50%
Load 75%
Load 100%
KME
35
20
5
-15
15
30
45
60
75
90
225
KME
BSEC, MJ/kWh
Volumetric efciency, %
BSCO, g/kWh
BSHC, g/kWh
BSNO, g/kWh
BSCO2, g/kWh
Smoke opacity, %
11.80
84.5
0.01
0.036
2.61
1.18
26.2
15.98
83.7
0.011
0.041
1.96
0.88
25
17.37
82.9
0.012
0.044
1.85
0.78
22.8
19.25
82
0.014
0.047
1.72
0.56
22.4
21.5
79.9
0.016
0.063
1.58
0.46
20.3
decreases with the increase in the biogas energy share. The biogas
energy share of 11.8%, 21.7%, 30.2% and 37.4% gives a lower BSCO2
of 25%, 33%, 52% and 60% respectively, than that of KME at full load.
This reduction in the BSCO2 emission in the dual fuel operation is
attributed to the lower volumetric efciency, lower k and higher
CO2 in biogas.
Fig. 16 depicts the variation in the concentration of smoke opacity with biogas energy share.
It is observed that the dual fuel operation is a potential way of
reducing smoke emission. Specically, at low engine loads in dual
fuel operation, the energy share by biogas is more and the percentage of KME substitution increases, hence smoke opacity decreases.
The dual fuel operation with the biogas energy share of 11.8%,
21.8%, 30.2%, and 37.4% give lower smoke emission of 4.5%,
12.9%, 14.5% and 22.5% than that of KME, at full load, respectively.
It is apparent that, in dual fuel operation, using biogas is a very
effective method to reduce smoke emission at almost all engine
operating points. This is due to the presence of methane in biogas,
as the main constituent, that is the lower member in the parafn
family, possesses very small tendency to produce soot [55]. In general the reduction of smoke is attributed to ame temperature
reduction and increased oxidation of soot precursors in the soot
forming region by the enhanced concentration of O and OH around
the ame (resulting in high oxidation) produced from the CO2 in
biogas [40]. The CO2 concentration in the fuel causes a decrease
in overall cycle temperature, which has a positive (i.e. reduction)
impact on smoke formation and, at the same time, does not seem
to have an adverse (i.e. increase) effect on the NO emissions, as
generally happens in normal diesel engines.
The performance and emission parameters for KME and dual
fuel operation at full load are summarized in Table 10.
4. Conclusions
The conclusions of the results obtained in the investigation are
as follows;
In dual fuel operation, the biogas ow rate of 0.9 kg/h with the
biogas energy share of 30.158.4% shows the optimum results,
in terms of the performance, combustion and emission, than
that of other ow rates, tested in this study.
In dual fuel operation, the BSEC was found to be higher by about
38% than that of KME operation, at the biogas ow rate of
0.9 kg/h, at full load.
The k for the dual fuel operation dropped from 0.78 to 0.52, with
a change in the biogas energy share of 11.8% to 37.4%.
In dual fuel operation, about 30% of KME replacement was possible at the biogas ow rate of 0.9 kg/h, at full load.
The CO and HC emissions were found to be higher by about 28%
and 23% at the biogas ow rate of 0.9 kg/h, in comparison with
KME at full load.
The NO, smoke and CO2 emissions at full load were found to be
lower by about 34%, 14% and 52% respectively, in dual fuel operation at a biogas ow rate of 0.9 kg/h, in comparison with KME.
226
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