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STREICHER - BOUCHAM AOUI

NAWARA AND SOUTH TUNISIA GAS DEVELOPMENT


CENTRAL PROCESS FACILITY (CPF), FLOWLINES AND WELLPADS

May 2016

Inspection & Test


Plan Manual and
Gearbox Ball Valves

CONTRACTOR

COMPANY

SUD ROBINETTERIE INDUSTRIE


DATE
NAME
DATE
NAME

C01 Issued for Review

30/05/16

30/05/16

30/05/16

DATE

K.PONS

L.FORESTIER

J.Cramer

NAME

B01 Issued for internal review

30/05/16

30/05/16

30/05/16

DATE

K.PONS

L.FORESTIER

A.GURDJOGLOU

NAME

A01 Draft

13/04/16

13/04/16

13/04/16

DATE

K.PONS

L.FORESTIER

A.GURDJOGLOU

NAME

PREPARED

CHECKED

APPROVED

REV.

DESCRIPTION

P100620-PQ-ITP-SRI-001

ACCEPTED

NAWCPF-MSBI-PF01-000-QC-ITP-20012

QUALITY CONTROL PLAN


SHEET 1 / 3
SUD ROBINETTERIE

i ndustrie

SRi Job No. : AF16/18635

13014 MARSEILLE France


Phone. : 04 95 05 50 50 Fax : 04 95 05 50 70

Issued by : :

Ludovic Forestier

Approved by :

Arnaud Gurdjoglou

Date :

13/04/2016

Project :
Equipment :

ITEM

Customer :

Revision / Date

FRAMES ENERGY SYSTEMS BV


1

P.O. No. :

2016-001544

30/05/2016

Nawara Development project


Gearbox : Trunnion mounted ball valve

OPERATION DESCRIPTION

SRi REFERENCE
DOCUMENT

CUSTOMER
REFERENCE DOC.

PRAQ005F-PRGA001F

2016-001544

INSPECTION
SRi

Order receipt / Contract review

2
3

Order acknowledgement
Engineering
- launching
- conception / calculation
- parts drawings
- contractual drawings and documents
- issue of contractual procedures

Customer

H
H

PRBE017F
PRBE015F

Procurement
- supplier sub-orders
- sub-contractor sub-orders
- sub-orders compliance

Raw material receipt / Material traceability


- visual, dimensional examination
- material certificates check
- marking transfer (heat, number )

PRCL001F

Parts receipt ( valve components, equipment)


- sub-order compliance

PRCL001F

Machining
- raw material cut up
- machining
- internal control during process
- marking transfer (heat no., size, rate)

R
R
R
R

PRAP001F-PRFB003F

H
H-R
R

PRFB001F
PRCL001F
PRFB003F
PRCL004F
ITFB007F-ITFB008F

H-R

CHECKING
Third Party

SRi

Customer

Third Party

QUALITY CONTROL PLAN


SHEET 2 / 3
SUD ROBINETTERIE

i ndustrie

13014 MARSEILLE France

SRi Job No. : AF16/18635

Tl. : 04 95 05 50 50 Fax : 04 95 05 50 70

ITEM

OPERATION DESCRIPTION

SRi REFERENCE
DOCUMENT

Control after machining


- visual, dimensional, marking examination
- non-destructive examination (NDE)

Assembling
- internal control during process (visual, quality, marks)

10

Valve testing
- hydrostatic shell test
- hydrostatic and pneumaticseat test
- fugitive emission test

ITCL001F-ITCL011F

Actuator mounting on valve


- mounting of actuator on valve
- control of travel stops, limit switch adjusting

12

Functional test for actuated valves


- opening tests at maximal pressure rate
- stroke tests and stroking time checks
- check of requested sequences

13

Customer / Third party inspection


- hydrostatic shell test
- hydrostatic and pneumatic seat test
- torque test
- fonctionnal tests for actuated valves
- visual, dimensional, marking examination
- QA / QC documents review

14
15

Actuator dismantling
Surface preparation / Protective coating
- degreasing or shotblasting of surface
- painting : according to customer specification
- internal controls during process

SRi

Customer

H-R

100% MPI for valves >2500


10% MPI or DPI for others
ONLY ON BODY/FLANGES

PRMG001F
PRCL004F
PRES004F

H-R
H-R
15min hydro test

- torque test (for actuated valves)


11

INSPECTION

CUSTOMER
REFERENCE DOC.

ITES001F

PRES002F-PRES003F

PRPE001F
ITPE006F
PRCL004F

R
R
R

NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE

NOT APPLICABLE
See customer table
System 1C / 4A / 4B
RAL 7035

CHECKING
Third Party

SRi

Customer

Third Party

QUALITY CONTROL PLAN


SHEET 3 / 3
SUD ROBINETTERIE

i ndustrie

13014 MARSEILLE France

SRi Job No. : AF16/18635

Tl. : 04 95 05 50 50 Fax : 04 95 05 50 70

ITEM

OPERATION DESCRIPTION

SRi REFERENCE
DOCUMENT

INSPECTION

CUSTOMER
REFERENCE DOC.
SRi

16

17

18

Protective coating examination


- SRi standard painting : visual aspect, thickness
Mounting of operation device and other equipment (gear, actuator, limit
switch.)
- mounting of relevant equipment on valve
- travel stops, limit switch adjusting / check
Final marking of valve
- fixing of SRi name plate on body
- customer specific marking (tag no., item no., )

19

Issue of manufacturer file

20
21

Final examination before packing


Packing
- packing of goods Palette
- marking of package (shipping marks)

22

PRPE001A

Delivery of goods :
- contractual date :

08/07/2016

Customer

H
R
R

ITFB001F
H
PRCL003F
PRCD001A

H-R
R
R

PRCD001A
H : Hold point - W : Witness - R : Report / Review

Point 13: Customer / Third party inspection are not included and not offered. If you require, please confirm exactly the scope to communicate you the impact

PROJECT SPECIFICATION APPLICABLE


NAWCPF-MSBI-NCPF-000-ME-SPE-32817 --> VALVES SPECIFICATION
NA-PEL-PF01-E000-ME-SPE-0006 --> PIPING MATERIAL SUPPLY SPECIFICATION FOR VALVES
NAWCPF-MSBI-NCPF-000-ME-SPE-30515 --> COATING PAINTING ANS INSULATION SYSTEM SPECIFICATION

CHECKING
Third Party

SRi

Customer

Third Party