Professional Documents
Culture Documents
Syam Sundar1
Centre for Mechanical Technology
and Automation (TEMA),
Department of Mechanical Engineering,
University of Aveiro,
Aveiro 3810-193, Portugal
e-mail: sslingala@gmail.com
Antonio C. M. Sousa
Centre for Mechanical Technology
and Automation (TEMA),
Department of Mechanical Engineering,
University of Aveiro,
Aveiro 3810-193, Portugal
e-mail: antoniosousa@ua.pt
Introduction
Conventional heat transfer fluids such as oils, water, ethylene
glycol, and propylene glycol are mainly used in mechanical equipment including a wide variety of heat exchange devices. The thermal effectiveness of this heat exchange devices is primarily
dependent on the thermal conductivity of the working fluid in its
contribution to the heat transfer augmentation. Therefore, there is
an enormous interest in finding fluids with high thermal conductivity that lead to substantial savings in capital costs, primarily
associated with the reduction of usage of materials, in operating
costs such as pumping costs, and overall substantial savings in
energy consumption. In fact, a great number of researchers
for several decades have been aiming their efforts toward these
objectives. Earlier research work considered the suspension and
dispersion of millimeter/micrometer-sized particles in the base
fluids; however, this practice has presented numerous drawbacks,
such as, among others, erosion of the components due to the abrasion caused by the particles, clogging of narrow passages, settling
of the particles and increased pressure drop. Nanofluids are a new
1
Corresponding author.
Contributed by the Heat Transfer Division of ASME for publication in the
JOURNAL OF THERMAL SCIENCE AND ENGINEERING APPLICATIONS. Manuscript received
August 7, 2014; final manuscript received December 12, 2014; published online
March 3, 2015. Assoc. Editor: Samuel Sami.
(1)
(2)
CCNTFe3 O4 p
WCNTFe3 O4
qCNTFe3 O4
volume concentration; / 100
WCNTFe3 O4
Wwater
qCNTFe3 O4
qwater
(3)
where / is the percentage of volume concentration, qCNTFe3 O4
4845.4 kg/m3, Wwater 100 g, WCNTFe3 O4 is the weight of nanocomposite, and qwater 998.5 kg/m3. The density and specific heat
of CNT-Fe3O4 hybrid nanofluids was estimated based on the Pak
and Cho [2] equations, which are given below:
qnf 1 /qbf / qp
(4)
(5)
Thermal Conductivity of Nanofluids. The KD-2 pro instrument (Decagon Devices, Pullman, WA) is used to measure the
thermal conductivity of nanofluids. KS-1 sensor needle was used,
which is made from stainless steel material with a length of
60 mm and diameter of 1.3 mm. The sensor needle measures the
thermal conductivity with an accuracy of 62.5% in the range of
0.22 W/m K. The thermal conductivity of nanofluids with 0.1%
and 0.3% volume concentrations were measured in the temperatures range from 20 C to 60 C.
which two are used to record the inlet, outlet temperatures, five
are brazed to the outer surface of the test tube at distances of 0.1875,
0.375, 0.75, 1.125, and 1.312 m from entry to measure the wall temperatures of the tube. All the thermocouples are having 60.1 C resolution and are calibrated before fixing at the specified locations.
The nanofluids are circulated through the test section with the aid of
pump, the suction side connected to a storage tank. In order to measure the mass flow rate of the nanofluids, flow meter was used and it
is connected between the pump and the test tube. The storage tank is
made up of stainless steel with a capacity of 30 l. In order to maintain a close loop of the nanofluids, the test tube is connected to storage tank through chiller. The purpose of chiller is to bring back the
outlet temperature of nanofluid is nearly equal to inlet temperature
and which is also helpful to achieve steady state condition faster.
The friction factor of nanofluids was measured in terms of pressure drop across the test tube. For this purpose, the pressure drop
was measured by placing the U-tube manometer between two ends
of the test tube. To achieve this, two 4 mm holes were drilled at two
ends of the test tube and U-tube manometer was connected with
flexible tube. The certain level of the manometer is filled with carbon tetrachloride and its equivalent height was recorded for different
mass flow rates of nanofluids. Initial experiments are conducted
with water for calibration purpose, after that CNT-Fe3O4 nanofluids
was introduced. The flow rate of the water/nanofluid was measured
by calibrated high precision flow meter with an accuracy of 60.1 l/
s. Bulk quantity of nanofluids, i.e., 13 l with various percentages of
volume concentrations (0.1 and 0.3) were prepared for heat transfer
and friction factor study in the Reynolds range from 3000 to 22,000.
The uncertainties of various parameters involved in the experimental
analysis are shown in the Appendix.
The further heat transfer and friction factor characteristics of
hybrid nanofluid flow in a tube with twisted tape inserts are also
studied. The photographic representation of twisted tape inserts
used in this analysis was shown in Fig. 1(b). The twisted tape
inserts were made in the laboratory from 1 mm thick and 13 mm
width of aluminum strip. The clearance of 1 mm was considered
between inner diameter of the tube and the width of the tape for
smooth insertion of inserts into a test section. The two ends of the
aluminum strip were inserted into lathe; one end at the headstock
and the other end at the tail stock, by rotating the head stock manually, the helix lengths of 65, 130, and 195 mm were achieved for
H/D 5, H/D 10, and H/D 15. The twisted tapes are snug fit
into the test tube and the tube fin effect is neglected. The convective heat transfer between twisted tape material and the adjacent
fluid was neglected. The mass flow rate of nanofluid flowing
through a tube with twisted tape inserts were estimated based on
the inner diameter of the tube. The hydraulic diameter of tube
with twisted tape inserts was considered as inner diameter of the
tube, because the twisted tape has very negligible thickness i.e.,
1 mm. The inlet, outlet, wall temperature, and mass flow rate of
nanofluids were recorded, once the system reaches to steady state
conditions. For achieving steady state conditions, each experiment
takes 2 hr duration. The nanofluid properties such as thermal conductivity, viscosity, density, and specific heat were estimated at
bulk mean temperature. The Newtons law of cooling equation
was used to estimate the heat transfer coefficient for nanofluids.
Q
ATw Tb
Tout Tin
2
hExp D
(8)
, Tb
NuExp
(9)
Experimental Friction Factor. The experimental friction factor of water/nanofluids was estimated based on the pressure drop
across the test tube and the expression is given below:
DP
fExp 2
L
q
D
2
(10)
Data Deduction
Experimental Nusselt Number. The experimental setup was
initially calibrated with water as a working fluid. The amount of
heat supplied to the test tube (Eq. (6)) and the amount of heat
absorbed by the working fluid (Eq. (7)) are found a maximum
deviation of 62.5%. This observes, a negligible amount of heat
loss takes place between the test tube and the atmosphere.
P V I heat supplied
(6)
(7)
Fig. 4 (a) Magnetic hysteresis loop of Fe3O4, CNT-Fe3O4 nanocomposite, (b) CNT-Fe3O4/water nanofluid, and (c) CNT-Fe3O4
nanocomposite showing magnetic behavior while dispersed
in water
(12)
Table 1
Temperature ( C)
(q) kg/m 3
(k) W/m K
(l) mpa s
20
40
998.5
992.0
0.602
0.631
0.79
0.54
4182
4179
5.50
3.61
/ 0.1
20
40
1002.34
995.85
0.6734
0.72
0.91
0.61
4182.66
4179.66
5.64
3.56
/ 0.3
20
40
1010.04
1003.56
0.6856
0.7656
1.01
0.76
4183.99
4180.99
6.10
4.14
(Cp) J/kg K
Pak and Cho [2] equation for Al2O3 and TiO2 nanofluids
Nu 0=021 Re0:8 Pr0:5
104 < Re < 105 ; 6:54 < Pr < 12:33; 0 < / < 3:0%
(13)
(14)
(17)
Fig. 10 Experimental Nusselt number of different volume concentrations of CNT-Fe3O4 nanofluid flow in a tube and with
twisted tape inserts
CNT present in the CNT-Fe3O4 nanocomposite and it also knowing that nanocomposite materials heat transfer is better than single
nanoparticles heat transfer while they flow in a tube with inserts.
From the experimental data of water, different concentrations of
CNT-Fe3O4 nanofluids in a tube with twisted tape inserts, Nusselt
number correlation has been proposed and the expression is given
below:
(18)
f 0:790 ln Re 1:642
2300 < Re < 5 106
The data obtained from Eq. (18) are shown in Fig. 12 along with
the experimental data.
Friction Factor of Nanofluid in a Tube. The experimental
friction factor of water estimated from Eq. (10) and the data were
shown in Fig. 13 along with the data from Eq. (19) of Blasius [39]
and Eq. (20) of Petukhov [40]. The maximum deviation was
021015-8 / Vol. 7, JUNE 2015
(19)
(20)
of CNT-Fe3O4 nanoparticles in the base fluid, little bit enhancement in friction factor takes place, but that is not a much more
high, compared to heat transfer augmentation, friction factor augmentation is negligible. Comparison of the present experimental
friction factor was made with the predictions using Eq. (21) of
Sundar et al. [15] is shown in Fig. 13. The results indicates the
Fe3O4 nanofluid (Sundar et al. [15]) has lower friction factor than
that of 0.3% volume concentration of CNT-Fe3O4 hybrid nanofluid; the difference is 1.02-times and 1.14-times for the Reynolds
numbers of 3000 and 22,000, respectively.
Sundar et al. [15] equation for Fe3O4 nanofluid
f 0:3491 Re0:25 1 /0:1517
(21)
3000 < Re < 22; 000; 3:75 < Pr < 6:50; 0 < / < 0:6%
Friction Factor of Nanofluid in a Tube With Twisted Tape
Inserts. Experimental friction factor of different volume concentrations of CNT-Fe3O4 nanofluid in a tube with different twisted
tape inserts were calculated based on Eq. (10) and the data were
presented in Fig. 15. It observed that friction factor increases with
increase of Reynolds number, volume concentration, and
decreases with decrease of twist ratio. It is clear that the use of
Journal of Thermal Science and Engineering Applications
twisted tape inserts results in a very high friction factor than that
of plain tube. The friction factor of 0.3% CNT-Fe3O4 nanofluid
flowing in a tube with H/D 15 enhances 1.14-times at a
Reynolds number of 3000 and 1.19-times at a Reynolds number
of 22,000 compared to water in a tube without twisted tape insert.
The friction factor of 0.3% CNT-Fe3O4 nanofluid flowing in a
tube with H/D 5 enhances 1.19-times at a Reynolds number of
3000 and 1.23-times at a Reynolds number of 22,000 compared to
water in a tube without twisted tape insert. The experimental data
of 0.3% CNT-Fe3O4 nanofluid with twisted tape inserts of
H/D 15, 10, and 5 is shown in Fig. 16 in comparison with the
data of Sundar et al. [26] for Fe3O4 nanofluid in a tube with
twisted tape inserts. The friction factor enhancement is very small
CNT-Fe3O4 when compared with Fe3O4 nanofluid under same
concentration, Reynolds number, and twist insert.
(i) Naik et al. [29] correlation
f 0:2086 Re0:1946 1 /0:2507 1 H=D0:01251
1000 < Re < 10; 000; 0 < / < 0:5%;
4:5 < Pr < 5:5; 0 < H=D < 83
(22)
(23)
(24)
The data obtained from Eq. (24) are shown in Fig. 17 along with
experimental data.
Conclusions
The nanocomposite is synthesized by using CNT, which is high
thermal conductivity material, and Fe3O4, which is high magnetic
material, by in situ method. Based on the XRD, SEM, and VSM
analyses, the composite consists of both CNT and Fe3O4 materials. Different volume concentrations of CNT-Fe3O4 hybrid nanofluids were prepared by dispersing them into distilled water.
Experimental results indicate that, thermal conductivity enhanced
by 29% and viscosity enhanced by 1.5-times with 0.3% particle
concentration in base fluid at a temperature of 60 C.
The enhancement in Nusselt number for 0.1% of CNT-Fe3O4
hybrid nanofluid is 9.35% and 20.62%, for 0.3% of CNT-Fe3O4
hybrid nanofluid is 14.81% and 31.10% in the Reynolds numbers
of 3000 and 22,000, respectively, when compared to base fluid.
The thermal performance of composite based hybrid nanofluids is
superior compared to single-particle based nanofluids such as
Al2O3, TiO2, and Fe3O4. Nanofluid of 0.3% volume concentration
in a tube with twist tape insert of H/D 15, the Nusselt number
enhanced by 18.39% and 34.01% at a Reynolds numbers of 3000
and 22,000 compared to water in a tube. Similarly, nanofluid of
0.3% volume concentration in a tube with twisted tape insert of
H/D 5, the Nusselt number enhanced by 23.88% and 42.51% in
the Reynolds number of 3000 and 22,000 compared to water in a
tube.
The enhancement in friction factor for 0.3% of CNT-Fe3O4
hybrid nanofluid is 1.11-times and 1.18-times in the Reynolds
number of 3000 and 22,000, respectively, compared to water. The
friction factor of 0.3% CNT-Fe3O4 nanofluid flowing in a tube
with H/D 15 enhances 1.14-times at a Reynolds number of 3000
and 1.19-times at a Reynolds number of 22,000 compared to water
in a tube without twisted tape insert. The friction factor of 0.3%
MWCNT-Fe3O4 nanofluid flowing in a tube with H/D 5 enhances 1.19-times at a Reynolds number of 3000 and 1.23-times at a
Reynolds number of 22,000 compared to water in a tube without
twisted tape insert. For a particular Reynolds number and temperature, the pressure drop due to the increase of friction factor is
relatively negligible, when compared to the benefits arising from
heat transfer enhancement. The developed Nusselt number and
friction factor correlations are
NuReg 0:0223 Re0:8 Pr0:5 1 /0:58 1 H=D0:036
fReg 0:31 Re0:245 1 /0:473 1 H=D0:013
Acknowledgment
The authors would like to acknowledge the Portuguese
Foundation of Science and Technology (FCT) for the
funding of the present research work through the Grant No.
021015-10 / Vol. 7, JUNE 2015
Nomenclature
A
C
D
f
h
H
I
k
l
m_
Nu
P
Pr
q
Q
Re
T
v
V
area, m2
specific heat, J/ kg K
inner diameter of the tube, m
friction factor
heat transfer coefficient,W/m2 K
helix, m
current, A
thermal conductivity, W/m K
length of the tube, m
mass flow rate, kg/s
Nusselt number, hD=k
power, W
Prandtl number, lC=k
heat flux, W/m2
heat flow, W
Reynolds number, 4m=pDl
_
temperature, C
velocity, m/s
voltage, V
Greek Symbols
d
Dp
l
q
/
uncertainty
pressure drop
viscosity, kg=m2 s
density, kg=m3
volume concentration of nanoparticles, %
Subscripts
b
Exp
i
o
Reg
w
bulk temperature
experimental
inlet
outlet
regression
wall temperature
Appendix
The uncertainties of various parameters involved in the experimental data were estimated from Kline and McClintock [41]. The
equations for the estimation of uncertainties of heat flux, heat
transfer coefficient, Reynolds number, Nusselt number, and friction factor are given below:
(a) Heat flux
P
V1
)
A
pDL
"
2
2
2
Dq 1
@
@
@
qDV
qDI
qDD
q
q @V
@I
@V
q
0:5
@
qDL
@L
( )0:5
Dq
DV 2
DI 2
DD 2
DL 2
q
V
I
D
L
Dq
(
)0:5
2
1 2
0:1
2
2
0:1 0:1
067%
220
20
(A1)
Transactions of the ASME
DP
f 2
L
qv
D
2
"
2
2
Df 1
@
@
f DDP
f DL
f
f
@DP
@L
q
h
Tw Tb
"
2
2
Dh 1
@
@
hDq
hDTw
h
h @q
@Tw
@
hDTb
@Tb
Dh
h
Dh
(
Df
f
)0:5
Dq 2
DTw 2
DTb 2
q
Tw
Tb
0:1
0:0067
65:32
2
2
)0:5
0:1 2
1:149%
10:85
(A2)
Nu
hD
k
"
2
2
@
@
NuDh
NuDD
@h
@D
NuDk
@k
2 #0:5
( )0:5
Dh 2
DD 2
Dk 2
h
D
k
DNu
f0:011492 0:0012 0:0012 g0:5 1:58%
Nu
(A3)
Re
4m_
pDl
DRe
1
Re
Re
"
@
ReDm_
@ m_
@
ReDl
@l
DRe
Re
DRe
Re
Df
f
References
DNu
1
Nu
Nu
DNu
Nu
2
2
2 #0:5
@
@
@
f DD
f Dq 2 f Dv
@D
@q
@v
(
2 2 2 2
DDP
DL
DD
Dq
DP
L
D
q
)
0:5
2Dv 2
v
(
1 2
3:202%
(A5)
13
2 #0:5
(
(
2
2
@
ReDD
@D
2 #0:5
2 2 2 )0:5
DD
Dl
D
l
Dm_
m_
1
13
2
)0:5
2
0:001 0:001
7:705%
(A4)
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