Professional Documents
Culture Documents
Topics to be covered
I. Planning for Replanting/ new planting
II. Blocking
III. Under-brushing, Felling and Pruning and
stacking
IV. Road Establishment
V. Drain Construction
VI. Ploughing and harrowing
VII. Construction of MAI Path
VIII.Peat Compaction
IX. Terrace Lining and Construction
X. Lining for Planting, Holing and Field Planting
XI. Holing
XII. Field Planting
XIII. Legume Cover Crop of Establishment
Land Preparation
Planning For Replanting/ New Planting
The New Planting and Replanting programme will be
formulated by a committee headed by Chief Executive
Officer.
Other committee members involve are Chief Financial
Officer, Director of Plantation, Head of Plantation Advisory
Department, Head of Research and Development
Department, Head of Engineering Department and Regional
Head.
Land Preparation
Factors taken into consideration in decision making are: Fund availability for new land development and replanting
programme.
Companys cash flow.
Return of investment.
Groups age profile for sustainable yield.
Supply of crop to the mill.
Administration complex.
Palm height has become too tall to enable harvesting to be
carried out effectively.
Availability of highly skilled tall palm harvesters
Very poor stand arising from severe Ganoderma infestations
Land Preparation
Functions
To plan the following: To engage qualified consultant to carry out Environmental Impact
Assessment (EIA) Study.
To engage qualified surveyor for boundary survey.
Planting material requirement and nursery establishment
To decide on suitable methods of land preparation and related
upkeep works. Tendering exercise and award of contract.
Scheduling of work programme and implementation (Gantt chart).
To plan and ensure adequate crop to operate the mill.
To prepare plan for administration complex at newly developed
estate.
Land Preparation
Operation Procedures
Environmental Impact Assessment (EIA) Study
Environmental Impact Assessment
(EIA)
study
is
required
by
Department
of Environmental (DOE) in
Peninsula Malaysia, Natural Resources and Environmental
Board (NREB) in Sarawak and Environmental Conservation
Department (ECD) in Sabah.
Land Preparation
To engage Qualified Consultant to carry out EIA study and produce
report for submission to Authorities namely DOE, NREB and ECD for
approval.
To commence work after the approval is obtained.
Boundary Survey
To carry out boundary survey to determine/ ascertain the actual
estate boundary as are per land title or Provisional Lease before
the commencement of land clearing/ development.
To engage Qualified Surveyor to carry out survey work.
Land Preparation
Land Preparation and Related Upkeep Works
Palms census of normal and Ganoderma infected palms
To decide on methods of land clearing, establish direction
of planting rows, stacking of biomass, and policy on
Ganoderma infected area.
Harvesting of all ripe and red bunches should be carried
out a few days before felling.
To decide on stand per hectare to be planted.
Road layout and intensity and construction of elevated
paths.
Continue
Land Preparation
To determine the layout and intensity of various types and sizes of
drains.
Construction of terrace for contour planting in hilly area.
Construction of conservation terrace and moisture conservation
pits (MCP).
Construction of double terrace for crop evacuation in hilly area.
Land Preparation
Tendering Exercise and Award of Contract
The estate manager through the Regional Head to write to
Procurement Department informing them the intention to call
for tender on new land development/replanting three (3)
months ahead of the proposed date of land clearing.
The estate to provide commencement date of new land
development/replanting, size of area to be developed/
replanting and stand per hectare.
Continue
Land Preparation
The Procurement Department to invite interested party to
participate through advertisement in the local newspaper
or verbal invitation.
The Procurement Department to prepare the tender
documents.
Land Preparation
Planning For Replanting/ New Planting
Continue
Land Preparation
Land Preparation
Appendix 2
1.1
1.2
1.3
Land Preparation
1.4
1.5
1.6
Continue
Land Preparation
1.7
Continue
Land Preparation
1.8
Continue
Land Preparation
1.9
1.10
Continue
Land Preparation
1.11
Continue
Land Preparation
d. When replanting in low lying, flat undulating areas, if 5% of the
existing old palms are infected by Ganoderma, excavate and
debole the root mass of all standing or dead palms and vacant
points with a pit of dimension 2m length x 2m width x 1.2m depth.
e. In terraces with above extent of Ganoderma infection excavate
root mass of all palm points with dimension of bole pits measuring
1.2m length x 1.2m width x 1m depth.
This is to prevent terraces from collapsing where Ganoderma
infection of palms is below 5% only the infected palm points may
be deboled with bole pits measuring as above for flat or terraces.
Land Preparation
2.0 Construction of Road
2.1
2.2
Continue
Land Preparation
2.3
2.4
- 5.00 meter
- 4.30 meter
Continue
Land Preparation
2.5
2.6
2.7
2.8
Continue
Land Preparation
2.9
2.10
Collection Road
Construct across
Contour Line
Land Preparation
3.0 Lining For Terracing
3.1
3.2
3.2.1
3.2.2
Land Preparation
3.2.3 After establishing the base line, the first terrace is pegged
with red markers on the contour around the top of the hill
using an Abney level on a 1.52 m high Tee-shaped support or
a Dumpy Level.
3.2.4 To facilitate sighting the markers are placed to approximately 15
20 m intervals.
3.2.7 It will be realized from above that the lining will go off the true
contour level from time to time. However, the error will be slight and
of no consequence. An experienced bulldozer driver can keep the
correct level during construction of the terraces by ironing out
the errors, cutting deeper or less as necessary.
Continue
Land Preparation
3.2.8 Where the slope changes rapidly, it may be desirable to run
the terraces being marked into an existing terrace.
Land Preparation
Land Preparation
4.0 Terrace Construction
4.1
4.2
4.3
4.4
Land Preparation
4.5
4.6
4.7
4.8
Land Preparation
Planting Platform
Stop bund
Land Preparation
Completed terrace
Land Preparation
5.0 Ploughing And Harrowing
5.1
Objectives
5.2
Procedures
5.2.1
5.2.2
5.2.3
Land Preparation
Land Preparation
5.2.4
5.2.5
5.2.6
a.
b.
c.
Land Preparation
5.2.7
5.2.8
5.2.9
Land Preparation
6.0 Lining Of Planting Points
6.1
Objectives
Procedures
Land Preparation
Land Preparation
6.3 Lining for Planting Points on Flat and Undulating Area (148 SPH)
Terrain
Continue
Land Preparation
6.3.1
6.3.2
6.3.3
6.3.4
Continue
Land Preparation
6.3.5
Start with by selecting one point (X) and this will be the first
point of the first planting row. Point X is 3.81 meters from
the center of main road (half of the distance between
planting rows) and 4.42 meters from the center of
collection road (half of the distance between
planting
point).
From point X, using theodolite to set point Y (to the North
or South) and point Z (to the East or West) at the other
end of the block respectively. Point Y should be 180
from point X and parallel with the collection road. Point Z
should be 90 from point X and parallel to the main road.
Continue
Land Preparation
6.3.6
After setting all the points, establish the base line (Raja Line).
Raja Line is the line which is parallel with collection road in
North South direction and it lies along point X and point Y.
After establishing the Raja Line, using lining cable A mark
the planting rows by pulling lining cable A from Point X
toward point Y and insert the lining pegs at the markers. The
lining cable must be on the line of point X and Y.
6.3.7
Continue
Land Preparation
6.3.8
6.3.9
Land Preparation
Diagram A - Sample of Lining Cable A for 148 SPH
Om
7.62m
7.62m
7.62m
30.00m
Om
8.84m
8.84m
8.84m
45.00m
Land Preparation
Land Preparation
6.6 Lining for Planting on Terrace Area (148 SPH)
6.6.1
6.7
Objectives
To achieve optimum density of palms to ensure an even
spacing of desired planting stand.
Front end
Back end
54.2 feet
Land Preparation
Land Preparation
At exactly mid-point between 2 planting points, hold the back
end of the cable and extend the cable at right angles to the
contour below
Where the cable touches the contour below will be the first
planting point on the terrace. Extend the rest of the cable
along the terrace. The front end of the cable will be the next
planting point.
Repeat the process by moving along the RAJAH contour until all
the planting points of the terrace below has been completed.
When the second terrace has been completely lined, repeat
the same procedure on the second terrace to mark the lining
points for the third terrace.
Carry on this procedure until the whole hill is lined.
Land Preparation
Relationship between terrace interval and planting distance
(148 SPH)
Horizontal Terrace Interval (M)
9.76
7.32
9.15
7.62
8.84
7.93
8.54
8.23
8.23
Land Preparation
7.0 CONSTRUCTION OF DRAIN
7.1
7.2
The drainage system shall be marked out by the Estate and the
Contractor shall construct the drain following the markers.
7.3
Main Drain
Collection Drain
Field Drain
7.4
Continue
Land Preparation
7.5
7.6
7.7
Continue
Land Preparation
7.8
7.9
The density of the field drains will very much depend on the
field conditions. In low lying and water logged areas the
density of the drain needs to be closer. Planting rows
between drains should always be of even number such as
one drain in every 4, 8, 12 rows. This enables construction of
un-in tempted harvester paths.
Land Preparation
Land Preparation
8.0 Field Planting Of Oil Palm
8.1
Continue
Land Preparation
8.2
Continue
Land Preparation
8.3
8.4
8.5
Continue
Land Preparation
8.6
8.7
Land Preparation
The planting hole is then filled with soil (half the hole) and
firmly consolidated using tamping stick/foot. Soil is then filled
in the remaining half of the planting hole and firmly
consolidated again until the surface level.
This would ensure that there are no air pockets between the
seedling and the surrounding soil. At completion of planting,
the seedlings should be in an upright position and not easily
moved shaken or pulled.
8.8
Land Preparation
8.9
8.10
Land Preparation
9.0
9.2
9.3
Land Preparation
TOP VIEW
Collection Drain
Collection Road
Diagram 2
Land Preparation
10.0
10.1
10.2
10.3
10.4
Double Terracing
Land Preparation
10.5
Backdrop of not
exceeding 0.4m
(1.5ft)
Land Preparation
11.0
11.1
11.2
During digging the hole, the top soil must be placed at one
side and the sub soil on the other side. While closing the hole
the sub soil must be placed at the bottom and the top soil on
the top of the hole.
11.3
The size of the hole as follows:a) Terrace Area - 1.83m (L) x 1.22m (W) x 0.91m (D) [6 x 4 x 3]
b) Flat Area - 1.83m (L) x 1.83m (W) x 1.22m (D)[6 x 6 x 4]
Land Preparation
11.4
6
4
Diagram 1
CROSS SECTION VIEW
1
4
3
Diagram 2
Land Preparation
12.0 Hiring of Heavy Machinery
12.1
12.2
Land Preparation
12.3
Field Supervisor
Approved by Manager
Land Preparation
Land Preparation
Replanting Land Preparation Flow Chart
Land Preparation
2.0 Blocking
2.1 Functions
I.
II. Blocking also involves the layout of main roads and collection
roads and main and collection drains.
III. The objective of having block design are: To have consistent block pattern and size except
remnant blocks along the boundary.
To serve as a plan during land development so that
works can be carried out in proper sequence.
To demarcate the area into small blocks for ease of
future upkeep works.
Land Preparation
2.2
Operation Procedures
The following factors influencing block design should be
taken into consideration:
Block Size
In straight planting, the ideal block size is 50 to 100 hectares.
Land Preparation
Carrying Distance
In developing new area, length of carrying distance should
be considered carefully as it will have great impact on
development cost and future crop evacuation.
Shorter carrying distance will incur higher development cost
due to higher density of roads and drains.
Longer carrying distance will lower cost of development but
will result in give delay in-filed crop evacuation and workers
productivity.
The ideal carrying distance in terrace planting should range
between 80 to110 metres and for straight planting the range
between 100 to125 metres.
Land Preparation
Block Boundary
In flat and undulating (straight planting) area, the collection
drain and main road to be used as block boundary. This will
help to segregate the crop and prevent from mixing crop
from adjacent blocks
In hilly (terrace planting) area, road will be used as block
boundary. Care must be taken to avoid mixing of crop from
adjacent blocks.
Land Preparation
Block design for flat and straight planting are:-
Sample 1
Land Preparation
Sample 2
Land Preparation
Block design for hilly/terrace planting
Land Preparation
Functions
To establish a high standard of commercial replanting/new
planting with the aim of achieving maximum stand per
hectare thus achieving good initial yield and sustained
high yield through-out its life cycle.
To achieve an even palm growth.
To plan for under-brushing, felling and land clearing to
coincide with favorable weather and
facilitate field
access and movement of heavy machinery as well as
minimize soil disturbance.
Continue
Land Preparation
friendly
method
of
land
Land Preparation
3.2
Operation Procedures
Land Preparation
To adopt zero burning technique which is the company policy in
compliance to RSPO Principle 5, Criterion 5.5, unless on special
reasons with the consent by Director of Plantation and approval
from the relevant authorities such as DOE, NREB and ECD etc. This
technique not only complies with Environmental Board such as DOE,
NREB and ECD Clean Air Act but allows the recycling of nutrient into
the soil through decomposition of all available biomass.
By practicing zero burning and help reduce fallow period as land
clearing will no longer be dependent on the vagaries of weather.
Land Preparation
3.4 Felling
3.4.1 Felling In New Development Area (Peat/ Mineral Soil)
Continue
Land Preparation
Ensure all roads and tracks shall be left clear for easy access and
inspection.
Trees shall not be felled into or across any rivers, drains, streams,
water courses and ravines and if any it should be cleared
immediately to avoid obstruction to water flow that may cause
flooding.
Ensure that boundary stones and permanent markers be left intact
in their original positions/sites.
Land Preparation
3.4.1.2 Felling Process in New Development Area
I.
Land Preparation
Where a tree is struck by another and thereby breaks at a
height in excess of the abovementioned specification, that
tree shall be cut to the required height. All trees shall cut clear
of stump and no tree will be left suspended.
III.
IV.
Land Preparation
Land Preparation
Land Preparation
3.4.2 Felling In-replanting Area
Before felling in replanting of oil palm to oil palm or rubber to
oil palm on flat and undulating area, Rajah Lines have to be
set and pre lining/pegging for planting rows , stacking rows
and mechanical path should be established.
For flat area pre-lining/pegging for field drain also has to be
done.
Appropriate instruments such as theodolite or compass should
be used in doing pre-lining to ensure accuracy.
To install permanent markers at important points/lines to avoid
displacement of pegs during felling and other works during
land preparation.
Continue
Land Preparation
For Ganoderma affected palms and remnants of old boles, all
bole and root tissue should be completely removed at
dimension of 2m length(L) x 2m width(W) x 1.2m depth(D).
Prior to felling the affected palms and remnants of old boles to
be marked and total to be recorded for payment purposes.
For non Ganoderma affected palm, the removal of boles
and root mass should be confined to a dimension of 1.2m
length (L) x 1.2m width (W) x 1m depth (D).
Holes created during the excavation of bole and root mass
should be left open for 2 to 4 weeks to allow exposure to
sunlight and inspection by the estate personnel before
closing with fresh top soil.
Land Preparation
Land Preparation
Land Preparation
Land Preparation
3.4.2.2 Felling, Shredding, Excavation of Palm Bole and Root Mass
Process in Replanting Area
Using excavator, all palms shall be pushed down to the ground.
All procedures outlined under general scope should be adhered to.
Felled trunks should be shredded into chips not more than 10cm
thick across the grain at 45 to 60 angles.
In coastal and flat inland area, all fronds, shredded material and
excavated palm boles and root mass should be placed in the
windrow.
In undulating area, all fronds, shredded material and excavated
palm boles and root should be spread thinly and let to dry for one
(1) month before stacking on the windrows.
Land Preparation
Land Preparation
Land Preparation
Land Preparation
3.5 Pruning And Stacking In New Development And Replanting Area
3.5.1
Land Preparation
In flat and undulating area, all felled trees should be stacked
on the windrows at four (4) palm rows interval or at every
alternate windrow.
Stacked rows should be kept at approximately one (1) meter
away from planting rows and have half way break for crossing.
In hilly area, all felled trees are left scattered and will be
pushed to the avenue between the two terraces during
terrace construction.
In flat and undulating area, the planting rows and harvesters
paths should be cleared from any timbers, stumps and others
debris.
Land Preparation
Land Preparation
Land Preparation
Land Preparation
Land Preparation
Land Preparation
3.5.2 Pruning and Stacking In Replanting Area
In flat and undulating area, all fronds, shredded materials,
palm boles and root mass should be stacked on the
windrows at four (4) palm rows apart.
Land Preparation
Land Preparation
3.5.3 Miscellaneous
3.5.3.1 Benefits of Zero Burning
Allow complete return of organic matters to the soil thus help to
restore and improve fertility and chemical and physical
properties of the soils.
Reduced fallow period as felling, pruning and stacking no longer
depend on the vagaries of weather and no time is wasted to
get the biomass to dry before burning.
Environmental friendly
3.6 Safety Aspects
Ensure that the contractor adheres to safety precautions relating
to excavator which should have an enclosed cabin and properly
protected from falling objects. Only authorized personnel are
allowed in the work area.
Land Preparation
3.7 Process Monitoring
The following are to be monitored: Rajah line and pre-lining for planting rows, stacking rows,
field drains and close ended conservation trenches
(CECT).
Maintaining record on progress of felling, shredding and
boles pits (Ganoderma and non Ganoderma palms).
Standard of
agreement.
works
as
specified
in
the
contract
Land Preparation
3.8 Records
Plan showing the layout of the planting, stacking rows and
field drain to be prepared by the Assistant In-charge,
verified the Senior Manager/Manager and approved by the
Regional Head (File Ref: LP1)
Progress report on works done to be prepared by Field
Supervisor, checked by Assistant In-charge and Verified by
the Senior Manager/Manager (File Ref: LP2).
Daily check-sheet on quality of works done, prepared by
Assistant
In-charge
and
verified
by
the
Senior
Manager/Manager (File Ref: LP3).
Progress payment with supporting documents/ maps (File
Ref: LP4)
Land Preparation
Land Preparation
Land Preparation
Land Preparation
Land Preparation
To ensure all roads are inter-connected to each other and no dead
end road to be constructed.
To ease transportation of estate produce and road maintenance,
such road should not be overly shaded. There should be no
placement of palms within 3 meters along the main roads and 2
meters along the collection roads.
To ensure efficient crop evacuation, no part of the field should
have more than 125 meters carrying distance for manual
evacuation. For mechanical evacuation too, the carrying distance
should not exceed 125 meters.
On flat and gentle undulating terrain, roads should be laid out in a
grid system.
Continue
Land Preparation
In terrace planted areas, roads are normally constructed to
traverse the planting terrace with as gentle a gradient as
expedient (< 7). If double terracing is implemented for
mechanical assisted collection, ensure that there is proper
linkage with the road.
On steeper terrain where gully erosion can be a serious
problem, more outlets should be cut onto the terrace in order
to reduce erosion .
In approaching the natural stream, river or drain, divert the
water into the field or onto the terrace to prevent breakage of
road edges thus will causing serious damage to the culvert
points or bridges.
Construction of road should cut across as many terraces as
possible.
Continue
Land Preparation
On flat and undulating areas, all roads must be cambered to
prevent accumulation of water on road surface.
Land Preparation
4.3 Calculation For Unit/ Ha Of Main Road And Main Drain
4.3.1
Continue
Land Preparation
4.3.2
Land Preparation
4.4 Calculation For Unit/Ha Of Collection Road And Collection Drain
4.4.1
Continue
Land Preparation
4.4.2
Land Preparation
4.5 CALCULATION FOR UNIT/HA OF FIELD DRAIN
4.5.1
Continue
Land Preparation
Example:
Length of carry distance 125 meters
Width of collection drain is 3 meters (half of width is 1.5 meters)
Width of collection road is 3.5 meters (half width 1.75 meters)
Gap between edges of collection road to the starting point of
field drain is (e.g. 1 meter).
Therefore the length of field drain is (X)
=
125 - (1.5m + 1.75m +1m)
=
125m - 4.25m
=
120.75m
Continue
Land Preparation
4.5.2
Land Preparation
4.5.3 To calculate unit/ha of main road and main drain, the
following to be used:
1. Length of carry distance (e.g. 125 meters) Distance between
two main road/drain (e.g. 1000 meters)
2. Block size = (Length of carry distant x distance between main
road/ drain) 10,000 (e.g. 125 meters x 1000 meters) 10000
(Fix factor) = 12.5 ha
Unit/ha of main road/drain
= Length of carry distance block size
= 125 12.5
= 10 meters
Continue
Land Preparation
4.5.4
1.
2.
3.
Land Preparation
4.6
Type of
Road
Dimension
Remarks
Main
Access
Road
6.0 meter
wide
Perimeter
Road
3.5 meter
wide
Main Road
5.0 meter
wide
Collection
/Field
Road
3.5 meter
wide
To
be
constructed
at
200
to
300
meters
interval
depending on carrying distance. Form a major road networks
system. Will be heavily used for crop evacuation. Harvested
bunches from the field will be placed along these roads for
evacuation to the mill. In straight planting area the collection will
be constructed at right angle to the planting rows.
Land Preparation
4.7
Process Monitoring
Land Preparation
4.8
Records
Records of road length and specification as follows:
Land Preparation
Road surfacing monitoring record as follow:-
Land Preparation
Road Construction on Terrace Planting
Land Preparation
Land Preparation
Land Preparation
Sand Surfacing Road on Peat Estate
Land Preparation
Main Road (Parallel to Planting Row)
on Peat Estate
Land Preparation
5.0
Drain Construction
5.1 Functions
To have efficient drainage system for draining out
excess water from the field into main water course
and to irrigate the field by bringing in water from
the main water course when necessary.
Land Preparation
5.2 Operation Procedures
Prior to drain construction, lining should be done.
To ensure the lining peg should be the centre of the drain.
To ensure the right drain size and drain density.
To remove all blockages during drain construction and those not
possible to be dug out should be cut and removed from the drain.
To ensure all drains are inter-connected to each other.
To be constructed on flat area.
Land Preparation
5.3 Type Of Drain And Dimension - Peat Area
Types of
Drain
Dimension
Remarks
Outlet
Drain
Perimeter
Drain
Main Drain
Collection
Drain
Field Drain
1.2m
0.9m
0.6m
Land Preparation
5.4
PROCESS MONITORING
To measure and record the length of the road.
To name the drain for easy monitoring e.g. MD1 for Main
Drain 1, CD1 for Collection Drain 1.
To check on specification.
Land Preparation
5.5
RECORDS
Record on length and dimension of drain as follow:-
Land Preparation
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FUNCTIONS
Land Preparation
6.2 Operation Procedures
In flat and undulating area, two (2) rounds of ploughing and
one (1) round of harrowing at 30 cm deep to be carried out
using a 3 discs plough (Size 61 cm diameter) in the nonstacked area.
Land Preparation
Second ploughing should commence when grasses and
other weeds start to regenerate. This should be done
across the direction of the first ploughing.
Ploughing Route
Continue
Land Preparation
One round of harrowing to be carried out when most
of the dormant grass/weeds seeds have germinated.
Harrowing should be done across the direction of the
second round ploughing.
Land Preparation
6.3 Process Monitoring
To ensure all area between stack rows are ploughed and harrowed.
To check correct depth of ploughing.
To ensure soil is turned bottom up.
6.4 Records
To prepare and update the weekly check- sheet on hectare
completed and quality of works (File Ref: PH1).
Land Preparation
7.0 Construction of MAIC Paths
7.1 Functions
To provide firmer ground thus facilitate field mechanization,
expediting field operation and improve field supervision.
7.2 Operation Procedures
Branches and other woody material which is less than 15cm
diameter will be used as base of MAIC paths.
The ground along harvesters paths should be cleared of
protruding stumps prior to the construction of MAIC paths.
The MAIC paths should be constructed during land
preparation.
Continue
Land Preparation
In large scale new land development, the construction
of MAIC paths might be extended until after planting,
light trimming of fronds is advisable, to avoid severe
fronds damage by the excavator.
During the construction of MAIC paths the water table
should be lowered to below 75cm from ground level as
soggy ground conditions make it difficult for machines to
manoeuver. Avoid rainy season during the construction
of MAIC paths.
Continue
Land Preparation
The entrances of MAIC paths to be properly connected
to the collection road.
The width of the MAIC paths is between four (4) to four
point three (4.3) meter depending on the estates
requirement for mechanical or manual evacuation of
FFB.
In flat mineral soil, the spoil from the construction of CECT
and field drain will be used for the construction of FFB
elevated paths. Excavator is used for this purpose.
In undulating mineral soil, the MAIC paths are
constructed by
cutting the soil between the two
planting rows. Bulldozer or mid mounted grader is used
for this purpose.
Continue
Land Preparation
Paths to be cambered and compacted to a height of 45cm to
61cm in the centre.
Avoid taking the spoil between the road and the first palm.
Avoid taking the spoil between last palm and the collection
drain.
Land Preparation
7.4 Records
Land Preparation
Photo 1- The Construction of MAIC Path Using Field Drains and CECTs Spoil By
Excavator- Mineral Soil Flat
Land Preparation
Photo 2 - Cambered and Compacted MAIC Path- Mineral Soil Flat
Land Preparation
Photo 3 - The Construction of MAIC Path by Bulldozer- Undulating Mineral Soil
Land Preparation
Land Preparation
8.0 Peat Compaction
8.1 Functions
Peat compaction is necessary in planting of oil palm on peat.
To improve soil bearing capacity as peat is having very low
bearing capacity.
To consolidate peat surface for improved root development.
To improve root anchorage thus reduce palm leaning.
To facilitate traffic movement for field operation.
Land Preparation
8.2 Operation Procedures
Peat compaction should be carried out after the completion
of lining for planting at each block.
All stumps must be uprooted and those that cannot be
uprooted should be cut to ground level before compaction.
All felled timbers on and across the planting rows should be
removed before compaction.
Timber residues of size below 15cm diameter should not be
removed from the harvesters paths, instead just run over to
press into the soil which will serve as a foundation for FFB
evacuation.
Continue
Land Preparation
The excavator runs through the planting rows and at the same
time removes all timber residues on and across the planting rows.
The excavator has to make repeated runs (2 rounds) over the
planting rows and harvesters paths in order to comply with the
required depth.
Compacted planting rows and harvesters paths shall be: Planting Rows Width: Four (4) meters.
Harvesters Paths: Four (4) meters.
The depth of compacted areas shall not be less than 0.30
meter from the original peat level.
Proper compaction is achieved when no groove or
gullies are formed after the compaction.
Land Preparation
8.3 Process Monitoring
To ensure the width of the compacted harvesters paths and
planting rows meet the job specification.
To ensure depth of compaction meet the job specification.
To ensure the harvesters paths are cleared of timbers which is
above 15 centimeters.
To ensure the planting rows are cleared of timbers and logs
(any size).
Land Preparation
8.4 Records
Land Preparation
Photo 1- Clearing of Remnant Timbers
before Peat Compaction
Land Preparation
9.0 Terrace Lining And Construction
9.1 Functions
To construct terrace in area with gradient above 6.
To have even planting distance and optimum stand.
To minimized erosion and degradation of soil.
To provide good access for field operation, crop recovery and
evacuation.
To establish base line along the Rajah Line at the most steepest
slope.
Land Preparation
9.2.1 Lining for Terrace
To construct terraces for accommodating a planting density of
148 palms per hectare, adjacent terraces should be spaced
not closer than 7.62 m and no further apart than 8.84 m.
The technique for lining of terraces is detailed below:
Established a base line with colored markers pegged at 7.62m
intervals horizontally down the steepest slope of each separate
feature or topographical entity.
Three different colored markers (red, yellow and white) should be
used and during the pegging of the base line, the different
colored markers should be repeated in sequence. This will help
ensure that the bulldozer driver does not stray from one contour to
another.
After establishing the base line, the first terrace is pegged with red
markers on the contour around the top of the hill using an Abney
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level on a 1.52m high Tee-shaped support or a Dumpy Level.
Land Preparation
To facilitate sighting the markers are placed to approximately
15.24m intervals.
It will be realized from above that the lining will go off the true
contour level from time to time. However, the error will be slight and
is of no consequence. An experienced bulldozer driver can keep the
correct level during construction of the terraces by ironing out the
errors, cutting deeper or lesser as necessary.
Where the slope changes rapidly, it may be desirable to run the
terraces being marked into an existing terrace.
Land Preparation
Wooden Pegs for Terrace Lining
Land Preparation
Land Preparation
9.2.2 Terrace Construction
Terracing work shall be done by bulldozer after all roads have
been constructed.
Width of the terrace is 4.27 m including spoil.
Terracing work shall be started from hilltop downwards.
All terraces should slope back towards the hill with a backdrop of
0.6m or 10 to 15 degree slope.
Stop bund are to be constructed to check the lateral movement
of run-off water at 20m intervals with the dimension of 1 m and
height of 0.5 m.
Terraces must be free from any timber materials. In between
terraces, all protruding logs exceeding 20 cm have to be pruned.
Conservation terraces to be constructed on areas with 2 - 6
slope at an interval of 30m. Terrace specification is to follow as
per 4.2, 4.4 and 4.5.
Continue
Land Preparation
In area where planting platforms need to be constructed (slope of
2 - 6) as instructed by the estate management. The measurement
of the platform is 2.5m x 2.5m with a backdrop of 60 cm. The outer
section of the platforms shall be firmly beaten to consolidate the
finished platforms and to eliminate wash out during heavy rainfall.
All shredded material should be removed from the platform.
Terrace Construction
Land Preparation
Completed Terrace
Land Preparation
9.3 Water Conservation Terrace
For undulating (2 to 6), it is necessary to construct water
conservation terrace at 30m interval to reduce effective length of
slope and surface run-off.
The width of terrace should be 4.27m with a backdrop of 0.61m.
Stop bund to be constructed at 20m interval with a dimension of
one (1) meter wide and 0.5 meters of height.
9.4 Process Monitoring
To check the width of the terrace.
To check the terrace slope
To check the stop bund
To ensure terrace construction is done after the road construction to
eliminate hanging terrace.
To ensure the maximum and minimum terrace distances are adhered.
To ensure all protruding stumps are removed.
Land Preparation
9.5 Records
To keep weekly check- sheet on terrace lining, total length of
terrace completed, terrace width, terrace slope and stop bund
as File Ref: TC1
Land Preparation
10.0
10.1
Functions
Land Preparation
10.2 Operation Procedures
10.2.1 Straight Lining for Field Planting on Flat and Undulating Areas Mineral and Peat
Continue
Land Preparation
To prepare two (2) sets of lining cable preferably to be solenoid
with PVC and the length of about 60 to 90 meters.
Two sets of lining cable is require namely, lining cable A and B.
Lining cable A is used for marking the planting rows. The distance
between planting rows is depending on SPH to be planted e.g.
160 SPH (7.32m), 148 SPH (7.62m) and 136 SPH (7.92m).
Lining cable B is used for marking the planting points. The distance
between planting points is depending on SPH to be planted e.g. 160
SPH (8.53m), 148 SPH (8.84m) and 136 SPH (9.14m).
Continue
Land Preparation
Lining Techniques are as follows: Establish the rajah line which should be parallel to the
collection road and drain. (North/
South
Direction) and
perpendicular to the main road and drain. Rajah line distance
from the center of collection road should be half the distance
of two planting point.
Continue
Land Preparation
The first planting point should be lies along the first planting row
which was installed during pre-lining. The distance from the center
of the collection road is half of the planting point distance and
half of the planting row distance from the main road.
Continue
Land Preparation
Using lining cable A pull along Rajah Line, mark the planting
rows position. From the planting row position, mark along the
Rajah Line, use theodolite to mark the planting row direction
which should be perpendicular to Rajah Line and parallel to
the main road (East/West Direction). Place a marker along
the collection drain.
Continue
Land Preparation
To mark the first planting point for the second planting row, it can
be done by forming an equilateral triangle between the point
with first and second planting point on the first planting row (as
shown in the above diagram) or by marking the point, half of the
planting point distance from the planting row position marked
along the rajah line. This process shall be repeated for the rest.
To take note that Rajah Line is only set once and lining process is
a roll on system where lining is done based on the one Rajah Line.
Land Preparation
11.0 Holing
11.1
Functions
Land Preparation
11.2 Operation Procedures
Planting hole shall be dug mechanically where possible using
Post hole-digger in mineral soil.
Continue
Land Preparation
HAD puncture for holing in peat soil
Continue
Land Preparation
Land Preparation
12.0 Field Planting
12.1 Functions
To establish a full stand of healthy palms with no
transplanting shock or palm casualties.
To minimize supplying.
Continue
Land Preparation
Seedlings should be transported to the designated field on the
day planting is to be done, unloaded near to planting hole.
However if the ground condition is not possible e.g. in peat soil
and low lying area, seedlings shall be unloaded along the
roadside and transported to the field using wheelbarrow or
manually.
The seedlings should be watered thoroughly before leaving the
nursery.
During loading, the seedlings shall be lifted carefully from the
ground to prevent breakage of polythene bags. Any seedlings
with damaged polythene bags shall be rewrapped with plastic
bag and tied to prevent breakage of soil core.
In peat area the water table should be kept at 90 cm below the
peat surface at time of planting.
Continue
Land Preparation
Before placing the seedling into the planting hole, slit the bottom
of polythene bag with a sharp knife then place the seedling into
the planting hole. Once the seedling in the planting hole, slit the
side of the polythene bag and pulled it out before fill up the
planting hole with soil.
Prior to placing the seedling, the planting hole shall be dusted with
rock phosphate at 250 grams.
In peat planting 15 gram of Copper Sulphate and 15 grams Zinc
Sulphate are also to be applied after the planting hole is half filled.
Continue
Land Preparation
Double packing is to be practiced. This involved soil filling and
firming with a tamping stick when the hole is half filled and again
when planting is completed to ensure there is no air pocket in the
planting hole.
Avoid shallow and deep planting. For single hole planting the
collar of the seedling shall be 2 cm below ground level and for
hole-in-hole planting the collar of the seedling shall be levelled
with the bottom of the outer hole.
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12.3 Process Monitoring And Record
To keep daily record on number of seedling dispatched to
the respective field.
To issue dispatch chits and duly signed by the person incharge of the nursery.
Land Preparation
Continue
Land Preparation
Tie with
ruffia
strings
here
Land Preparation
Transporting Seedlings to
the Field for Planting
Planting of Seedlings
Land Preparation
13.0 Leguminous Cover Crop Establishment
13.1 Functions
Land Preparation
13.2 Operation Procedures
13.2.1 Ordering Cover Crop Seeds and Other Planting Material
To place an order for the total requirement of various type
of leguminous cover crop seeds at least two months in
advance of the actual date of sowing.
To order sufficient Rhizobium Compost.
To order sufficient Rock Phosphate.
Land Preparation
13.2.2 Cover Crop Seeds Viability Test
Upon receipt, the seed viability test should be carried out. If the
germination rate is below 60%, reject the seed consignment to
the seed supplier and ask for replacement or refund.
Rate recommended are based on 80% germination within 21
days period. Seeds with 60% germination rate should not be used.
Germination test is to be carried out to determine the viability of
the seeds. This can be done by sowing 200 seeds in moistened
sandy soil or between layers of moistened blotting paper in a
warm room.
If the germination rate is less than 80% within 21 days period,
seeding rates should be proportionately increased. Example for
Peuraria javanica/phaseoloides the recommended rate at 80%
germination is 5kgs per hectare, therefore the seeding rate at 70%
germination rate is 80 divided by 70 multiply by 5 kgs which is
equal to 5.7 kgs.
Land Preparation
13.2.3
Seeding Rates
Continue
Land Preparation
Mixture 1 is recommended for new planting areas while
mixture 3 is meant for the replanting areas.
Mixture 2 provides an excellent quick cover with thick
mulch but very costly.
Other mixture on the choice of legume species may be
made upon discussion with Agronomist to suit local
circumstances and seed availability.
Land Preparation
Pueraria Phaseoloides
Calopogonium Caeruleum
Mucuna Cochichinensis
Mucuna Bracteata
Land Preparation
13.2.4 Land Preparation Prior to LCC Seeds Sowing
The method of land preparation has an important bearing on
the successful establishment of legume covers and subsequent
weeding cost. For this reason, proper land tillage must be
practiced.
The objectives of land tillage in flat and undulating areas are:-
Land Preparation
In order to achieve the above objectives, land tillage
operation should closely follow the guidelines given below:-
Land Preparation
Before seeds sowing, one round of rotovation which is mainly
confine along the planting row should be carried. This is to
suppress the newly emerged weeds.
In areas un ploughed during land clearing/development,
one round of blanket spraying should be carried out
immediately upon completion of land clearing. Follow-up
with another round of blanket spraying 2 weeks later to
eradicate the newly emerged weeds from the remaining
dormant seeds.
Immediately after planting of legume covers, one round of
spraying with pre-emergence herbicide shall be carried out
in order to slow down the regeneration of weeds.
Land Preparation
13.2.5 Seed Treatment - Dry weather
If the weather is quite dry and planting of LCC seeds could
not be deferred, do not soak the seeds. Instead, just mix the
dry seeds thoroughly with equal amount of RP and
recommended quantity of Rhizobium compost.
No water is used. Then sow the seeds in the usual manner
but ensure that it is covered with at least 1 cm of friable soil.
Germination will take place only when there is rain and
sufficient moisture in the soil.
Land Preparation
13.2.6 Inoculation of Legume Cover Seeds with Rhizobium
All LCC seeds must be inoculated with Rhizobium compost
prior to sowing to improve root nodulation.
One packet containing 50 grams of Rhizobium compost to be
used for mixing with 10 kilograms of legume covers seed.
Steps taken for LCC seeds inoculation are as follows: Place 10 kilograms of soaked seeds in a clean container.
Mix 50 grams Rhizobium compost with 300 millilitres water and
stir thoroughly. Pour the suspension of Rhizobium compost
over the seeds and stir for about 10 to 15 minutes to ensure
uniformity.
After inoculation, seeds should be spread thinly under shade
to surface dry. The seeds are then mixed with an equal
volume of Rock Phosphate for immediate sowing.
Continue
Land Preparation
Rhizobium Compost
50 grams Rhizobium
Compost Mixed with 10
Litres Water
Pour Rhizobium Compost
Solution onto the Seeds
and Stir Thoroughly
Land Preparation
Land Preparation
13.2.7 Sowing of LCC seeds
13.2.7.1 Sowing of Pueraria javanica/phaseoloides +
Calopogonium caeruleum
Whenever possible, mechanised sowing of cover crop seeds
should be practiced.
Seeds should be sown as evenly as possible in the drill, with a
covering of about one (1) centimetre of soil. If ground is hard
and it is not practical to obtain a fine tilth for covering seed,
suitable soil with the seed and rock phosphate and sow or
cover by using friable soil after sowing.
Mix Pueraria javanica/phaseoloides and Calopogonium
caeruleum in the ratio of 5:1 for flat and undulating and 3.5:1
for terraced area respectively.
Continue
Land Preparation
In flat and undulating area mixture of Pueraria
javanica/phaseoloides and Calopogonium caeruleum should
be planted in the drill along the FFB evacuation paths either in
two compressed band or in three single rows as shown in
Diagram 1 and 2.
Continue
Land Preparation
Diagram 1- Sowing of LCC Mixture in Compressed Bands
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Diagram 2- Sowing of LCC Mixture in Three Single
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In terrace area, LCC seeds should be planted in two compressed
bands along the terrace lips as shown in diagram 3.
Diagram 3- Sowing of LCC Mixture in 2 Compressed Bands on Terrace Areas
Land Preparation
13.2.7.2 Sowing of Mucuna cochichinensis
In addition to normal LCC mixture, Mucuna cochichinensis
should also be planted in undulating and terrace areas.
Mucuna cochichinensis is fast growing thus helps to suppress
weeds growth, reduces the period of bare ground conditions
and provide quick coverage of windrowed palms chips,
thereby prevents soil erosion and eliminates the potential
Oryctes breeding ground.
Mucuna cochichinensis shall be planted in pockets
(1 seed/pocket) at 1 meter interval along both sides of
windrowed palm chips in undulating areas and on the terrace
avenue in terrace planting areas respectively as shown in
diagram 1, 2 and 3.
Land Preparation
Diagram 1- Sowing of Mucuna cochichinensis in undulating areas
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Diagram 2- Sowing of Mucuna cochichinensis on Terrace Area (Side View)
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Diagram 3- Sowing of Mucuna cochichinensis in Terrace Area (Front View)
Land Preparation
13.2.8 Legume Cover Crop Fertilization
Starter dosage of CCM 25 or equivalent compound (15:15:6:4)
have been found to improve establishment and the rate of
legume cover spread.
This fertilizer should be applied when the legume foliage is dry (to
avoid scorching) at approximately 2 to 3 weeks after seedlings
produce their first trifoliate leaves.
Legume covers also respond well to application of phosphatic
fertilizer. This fertilizer should be broadcasted over the covers.
Continue
Land Preparation
Details of fertilizer program and rates of application are given
below:-
Land Preparation
13.2.9 Weeding of Legume Cover Crop
To minimise post planting manual weeding during the initial
establishment phase, appropriate pre-emergence herbicide
should be applied immediately after sowing of LCC.
As one application of pre-emergence herbicide cost is
equivalent to several round of manual weeding, very close
supervision on timing and works progress is essential.
The use of pre-emergence herbicides will not give absolute
control of weeds particularly those emerging from vegetative
tissues.
For the maintenance of clean legume bands with limited manual
weeding, use of selective pre-emergence herbicides such
Basagran, Fusilade and Roundup or equivalent formulation (at
low rate) and use of broad spectrum herbicides such as Basta
and Roundup or equivalent formulation (at higher rates) may be
employed.
Continue
Land Preparation
Details on types of chemical, rate and application technique is
given below:-
Continue
Land Preparation
Weeding in the first year should be confined to the legume
bands but noxious and undesirable growths in inter-rows must
also be removed.
As legume spreads, inter-row vegetation
progressively eradicated by chemical means.
should
be
Land Preparation
In areas where ground conditions are not favorable such as
flood prone and water logged areas no establishment of LCC
should be considered and normal upkeep policies is to be
adhered. However, such decision should be made in
consultation with PAs and Regional Head after thorough study
of the field conditions has been carried out.
Upkeep cost of LCC must be closely monitored and should not
exceed approved budget without prior consultation and
authorization from Regional Head.
Land Preparation
13.3 Establishment Of Mucuna Bracteata
13.3.1 Introduction
Is a perennial leguminous crop, originated from India.
Drought and shade tolerant.
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13.3.2 Propagation
Can be propagated by seeds and cutting. However propagation
by seed is preferred.
To be raised in polybags before transplanted to the field.
First five weeks after sowing, the polybags to be placed under 50%
shade and gradually removed prior to field planting.
Land Preparation
13.3.3 Nursery Preparation
Ex oil palm pre-nursery site is ideal to be used as a nursery for
Mucuna bracteata.
Polybags size recommended is 10 cm x 16 cm.
Soil medium of sandy clay loam is recommended or alternatively
use two (2) portion of clay soil mixed with one (1) portion of sand.
Polybags filled with soil to be placed in nursery for two (2) weeks
before sowing. This to allow the soil to settle down, soil topping and
pre-planting watering.
Filled polybags to arranged 10 to 15 polybags wide and at a
suitable length with 0.8 meter paths between beds.
Land Preparation
13.3.4 Seeds Scarification
Mucuna bracteata seed is hard coated with hard testa,
therefore seed scarification is required to achieve good
germination rate. Scarification is done by clipping off a small
portion of the seed coat or testa with large nail clipper or by
rubbing the seed with sand paper.
Scarified seeds should be sown in nursery polybags soonest
possible. Delay in sowing will cause the cotyledon to dry and
reduce viability rate.
No inoculation of Mucuna bracteata seed with Rhizobium is
required.
Land Preparation
13.3.4.1 Seed Pre-germination
Place scarified seeds in a pail of water and discard any seeds
that float.
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Land Preparation
13.3.5 Sowing of Seed in Polybag
One scarified Mucuna bracteata seed to be planted into one
polybags.
Depth of planting is about 1 cm to 2cm from top of the soil with
the hilum (the small pore in the seed for water absorption) is
placed downwards.
After sowing the seeds to be cover with loose soil followed by
one round of watering.
13.3.6
Watering
Land Preparation
13.3.7 Pests and Diseases Control
No routine prophylactic spraying of insecticides is required. To
carry out spraying when there are sign of pest damaged.
No major pests and diseases were reported in the nursery,
except for snails and nocturnal beetles which could be
controlled by the standard practice.
Land Preparation
Land Preparation
13.3.9 Transplanting to Field
Mucuna bracteata seedlings are ready for planting to the field 6
to 8 weeks after sowing in the nursery.
1 to 2 weeks prior to field planting , the tendrils of Mucuna
bracteata seedlings should be pruned and the cut to be done
at 15 to 20 centimetres from the seedling base to encourage
hardened stem and ease of handling during transfer to field.
Prior to transplanting the area should be sprayed with herbicide
and ensure the area should be free of weed at time of planting.
Water log and areas subject to flash flood should not be
planted with Mucuna bracteata.
Land Preparation
Establishment of Mucuna bracteata in Flat/Undulating Areas
Land Preparation
Establishment of Mucuna bracteata in Terrace Area
Land Preparation
13.3.10 Field Weeding for Mucuna bracteata
First three months after transplanting, manual weeding at
planting points until the end of the tendril should be practiced.
Thereafter use contact herbicide for weed control. To note that
Mucuna bracteata is highly sensitive to glyphosate.
13.3.11 Field Fertilization for Mucuna bracteata
To promote vigorous growth of Mucuna bracteata in the field
the following fertilization program should be adhered:Age after Field
Planting
Type of Fertilizer
Rate
(Kg/Ha)
Method of Application
Planting Hole
Rock Phosphate
1 Month
Compound 55
(15:5:6:4)
40
2 Month
Rock Phosphate
100
4 Month
Rock Phosphate
100
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13.4 Process Monitoring
To monitor the sowing rate.
To monitor pattern of planting.
To monitor fertilizer application program.
13.4.1 Fencing
The fence should be able to last for a minimum of 7-8 years.
Use concrete, angle iron or hardwood post instead of
unselected jungle saplings.
Use cattle grids [pipes
wooden/bamboo gates.
or
angle
iron]
instead
of
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13.5 Records
Requisition of LCC seeds and rhizobium compost through
local purchase as follow:-
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Checklist on germination rate test for legume covers as
follow:-
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Checklist on Planting of LCC as follow:-
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Fertilization of LCC as follow:-
Land Preparation
Thank you.
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