Professional Documents
Culture Documents
op.::rating matllW
PLUS
CSEPLUS
SW: V 5.0.12
CE
Web http://www.its-tecnodue.com
E-mail info@its-tecnodue.com
The technical
contained
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csr:: PLUS
op.:raiing maJlaul
Table of contents
1.
Safety rules according to Directives CEE
2.
Hydra ulic unit main parts
3.
Tech nical data
4.
Cab 1es connecti 0 n
5.
Pas sw0 rd s
6.
Sta rt up
7.
Wh at the icons mean
8.
Pa ra meters setu p
9.
WeIding cycle
10.
Weldin g cycle erro rs
II.
Welding mach ine data
12.
Pipe data PIECE 1 - PIECE 2
13.
Ad diti 0 na1Data
14.
WeIding data
15.
Calibrating the heating mirror temperature probe
16.
Calibrating the ambient temperature probe
17.
Calibrating the pressure transducer
18.
Heating mirror temperature survey during the welding cycle
19.
Black box (Welds database)
2O.
Deletin g the b1ack-box
21.
Header printed on the final report of the welding
22.
Date an d time set up
23.
Lan guage set up
24.
Measu rements unit set up
25.
Pri nter
26.
How to upload the content of the black box to a PC
27.
SeriaI Up load - Hyperterminal
28.
USB CABLE Upload - Memoplan
29.
PEN DRI VE - Memo plan
30.
SERI AL Upload - Memoplan
Addendum A Heating mirror automatic disconnecting device (MDD) for PT315
Addendum B How to adapt the heating mirror and facing tool for the new CSE controL
Ad den dum C 1-butto n
Adden dum D G PS mod ule
AddendumE Battery kit
Addendum F Alarm codes and possible remedies
3
4
7
8
12
12
12
13
20
23
24
25
26
27
28
29
30
31
32
34
35
36
37
38
39
40
40
43
44
45
.46
50
52
57
59
60
h Up:! !WWW.it5-tccnoduc.com
operating
CSE PLUS
mamwl
- Rules - Obligations
The use of machines composed by electrical components and movable parts, it is always a potential danger. ln order to avoid
any kind of accident caused by electrical or mechanical sources it' strongly suggested to read and follow carefully the
following safety rules before operating the machine.
The wei ding machine must be supervised by an operator during the welding cycle
Carefully check the welding machine before use, if some parts are broken or defective and must be substituted, use only
original spare parts.
Without any previous written authorization by the producer any modification can be effectcd on the machine.
TRANSPORT
/ STORAGE
/ SHIPMENT
Weight Kg.52. Keep the maximum care while moving the machine. !l's strongly suggested
frame. The machine can be supplied with an apposite wooden transport box (optional).
place avoiding squashing the hydraulic ho ses
ELECTRIC
CONNECTIONS
The machine is operated by 230 Volts therefore be sure that the power supply plug is supplied with the safety devices
according to the standard requirements, also check that the power supply will be on the range of maximum 20% of the
machine's nominal tension.
Protect the eables from sharp blades or any sharpened body that can eut or damage them.
In case of damage immediately contact I.T.S. Ital trade services sri to purchase original spare parts.
Before connecting the CSE to the Heating Mirror carefully check that the heating mirror plug is disconnected.
Check regularly the cables and the plug and in case substitute by qualify personnel.
Before carry out a reparation or maintenance ail the plugs must with plug out from the power supply
ENVIRONMENT
AL CONDITIONS
CORRECT
Remember
MACHINE'S
OPERATION
to check and read carefully the operating manual before utilizing the machine and the accessories.
Danger
Danger
fJ~
Danger
Danger
'Danger
()
Info
Plastic wdding
Facing tool
The facing phase can start only after the correct insertion of the facing tool in the machine. Move the facing
tool only using the supplied handles and do not move the facing tool by pulling the electrical cable. Do not
remove the scraps while the facing tool is rotating. Carefully check that any person is too closet 0 the
machine during the welding cycle.
Heating mirror
Due to the high temperature of the heating mirror (over 200C) avoid any contact with the metallic part.
Grasp the heating mirror only by the rubber handles! Il is compulsory the use ofprotective gloves. After
switching off the heating mirror is still hot for some minutes.
Squashing danger
To avoid any injury or squashing to operator's limb take the maximum care in opening or closing the
machine clamps as weil as during the pipe's loading.
MDD
The automation of the MDD (automatic disconnecting device of the heating mirror) il is generated by a
gas spring. The movement could be sudden and unexpected, therefore take the maximum care to avoid the
work area of the MDD.
ID number
A label in the back part of the unit identifies each welder. On the label the following
model, series number and producer.
cquipmcnt
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op~r<lting lTI:lll<lul
eSE PLUS
CSE PLUS
The CSE unit has been designed and constmcted for controlling the Tecnodue field machine up to d. 500mm. The
CSE unit can measure and record the data of welding cycle of PE SO,PE 100 and pp pipes and fittings.
Beside the control function, the printing data machine give a help to the operator during ail the working phases
showing on the display and advising by acoustic signal the pressure and time to be achieved during ail the cycle
welding phases.
The computer according to the mate rial and the wall thickness, once the operator has set up ail the pipe's
parameters, con trois the heating mirror temperature, the welding pressure and times.
At the end of the welding the printing of a final report of the welding cycle will allow the operator to check if the
welding cycle has been do ne correctly.
CSEcan:
Can be connected to the new ITS-Tecnodue
modifications
Calculate the welding parameters accordingly with a welding norm (pressure, times and temperatures)
Print the final report of the welding cycle
Front panel
Back panel
1. Control
panel
.- 2. Printer
3. Frame of the hydraulic
unit
4. Quick couplings
--
...
5. I-button
probe
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eSL:
op.:rating
PLUS
malJ:1ul
a.
Soft Keys
b.
Left arrow
= [~
f.
Up arrow
g.
h.
1.
Enter
j.
= [-
= [ .]
1.1
c.
Down arrow
d.
MENU key
e.
I.-JI
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"-..
"'-"'.
\
a
a.
b.
c.
d.
e.
f.
g.
h.
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3. Technical data
230+20% V
Max 7,7 KW 32 A
50/60:t 10% Hz
Power
Frequency
Consumption
PT500 CSE
PT355 CSE
PT315 CSE
PT250 CSE
PT200 CSE
PTl60 CSE
Weight
Dimensions
Maximum working pressure
Pump's Capacity
Oil Tank
Hydraulic Oil
Operating temperature range
Storage temperature range
Humidity (without condensation)
7,7 KW 32 A
5,1 KW 23 A
5,1 KW 23 A
3,7 KW 16A
2,8 KW 12 A
2,4 KW 10 A
52 Kg
630 x 310 x 435
120 bar
3,4 l/min 2800 rom
II
ISO 46
-20 ... +60C
-40 ... +85C
95%
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4. Cables connection
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('l'cruting manmll
SCI"VIClS
S.d.
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>
Warning!!!
Take the maximum care when you insert the striker in the hollow cave of the basic machine. The cave
must be c1ean and the striker must be inserted at the bottom of the cave!!!
If, by chance, the striker is not properly inserted the microswitch could be damaged when completely
open the trolleys because the button could be pushed more th an its nominal resistance.
10
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On the striker has been punched the model of the machine for which has been built.
Each PT machine has its striker, except PTl60 and PT250 that use the same striker (shown in
picture)
For the PT500 the striker is totally different and must be assembled and adjusted on the machine as
follows
PT 500 striker
11
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5. Passwords
There are 7 passwords that let the operator acccss to seven levcls of set up.
The password for level 1st to level 4'h are available only for the programmer of the machine and will be not supplied to
the users. The low level (7'h) is 4321.
You will find the other password in a separate file. Keep the password with the maximum care.
6. Start up
To switch on the machine conncct the power supply cable and
act on the main switch.
Vou can control the brightness of the display acting on the
appropriate key on the front panel of the CSE.
To start to operate with the machine you must enter 7'h level
password (432t) and push the Enter key 1...,1.
Icon
Results obtained
[88
B8
[OtIO]
Plastic welding equipment
12
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8. Parameters setup
CD
As soon as the machine has been switehed on, wait for few
second
INmAUZlNG
SYSTEM
Il
[1
WAIT ..
Sotlw V.4.0.0
HRT3 1.5
ENGUSH
:1
B
Language
~=DK
INSERT CODE
B
.1
= ESC
)
)
)
)
IV
VI
Operator's Name
DVS
DVS
=ESC
~=OK
OPERATOR
DATA
OPERATOR
: DAVEJ.
LANGUAGE
: ENGUSH
1.
13
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Ol'cratin g m:mua l
('SI.. VLl.JS
tmG
1 P Cbor)
1n~
('C)
Ill.8
~
~
= OPEN
MENU
07/04/06
10:36:13
1 REAL
2001
iCALe.
2lol
+=NElIT
14
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SeriaI number
Cylinder section
To modify a parameter
soft key [~
+1
CE)
CE)
CE)
CE)
[.-J ]. (For
the parameters)
: PT250
MODEl
SERIAl
1.
MACHINE DATA
: 12074B6B
NUMBER
: 01.12.07
CYL. SECTION
: 5.89 (cm)
key [. ] to proceed
Pipe data
If required you can modify the parameters
piece no. 1 and piece no. 2 to be welded:
Piece 1 type
Diameter
SDR
concerning
the
+1
1.
PIECE 1 DATA
CE)
CE)
PIECE 1 TYPE
:STRAIGHT
PIPE
DIAMETER 1
: 200 (mm)
CE)
CE)
SOR 1
: 17.00
PIECE 1 MATERIAl
+1
key [. ]
CE)
CE)
CE)
CE)
15
1.
PIECE 1 DATA
PIECE 2 TYPE
:STRAIGHT
PIPE
DIAMETER 2
: 200 (mm)
SDR 2
: 17.00
PIECE 2 MATERIAl
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LI,:)
Additional Data
If required you can modii)' the following parameter:
Job number
+1
CE)
CE)
CE)
CE)
JOB NUMBER
ADDITIONAL
DATA
1.
:1
Welding data
The operator could change each parameter.
You can select ail the parame ter shown in the right figure
by using the Up and down arrow key. [ -
+1
g.8 ('C)
/ . ]
212
1.
WELDING DATA
(bar)
(s)
1: ..
2: 118
3: 8
1: 17.7
o
o
o
2: 2.4
4: 8
5: 17.7
5: 942
6:0
6:0
16
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Facing phase
FAONG OPERATIONS
1
] corresponding
to the icon 1
('C) I~
P (bar)
El
~
= ESC
FAONG OPERATIONS
CE>
CE>
CE>
CE>
icon
lfiS
1
('C)I~
I~;
P (bar)
El
= ose
].
corresponding
to the
FAONG OPERATIONS
1
...-J]
CE>
CE>
CE>
CE>
to proceed with
lfi S
(@ 1. The
CE>
CE>
CE>
CE>
I~I
lfi S
1
('C)~
~;
P (bar)
El
= OSt
g=OK
to the icon
[(@ 1
17
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SUPPING
] corresponding
to the icon
[Dlilll, the
)
)
)
)
Ifi.8
P (bar)
8=ESC
)
)
)
)
Gill:]
SUPPING
AND AUGNAMENT
1
Ifi.8
1
('C)~
P (bar)
El
~
0
'sc
a bar
CD
[~].
CHECK AUGNAMENT
PRESS ENTER TO CONTINUE
~=a,
phase
('C)~
AND AUGNAMENT
] corresponding
)
)
)
)
to the
iDlilli
18
Ifi.8
1
('C)
P (bar)
El
~
0
ESC
goa,
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rS
H:1 Tmde
SC.f\lCl'S
S.r.1.
W_AI_T_FO_R_H_,_M_IR_R_O_R_TE_M_P_,
__
[~(81
18)(81
El
= ESC
[~(81
[8)(81
W_AI_T_F_O_R_H_,M_I_R_RO_R_T_E_M_P,
P (bar)
0.0
('C)
El =
ESC
Qj=OK
tL ,1_ _0
11
Itl ~ 1REAL
('C)
CALC,
212
IIIP
212
(bar)
IREAL
CALC,
1
21.0
21.3
19
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9. Welding cycle
o
p
E
B
F
G
The menu key let the operator suspend or end the record
of welding cycle
Insertthe
.-J]
The chronometer
starts
key [
21.0
21.3
.-J]
20
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Heating phase
The chronometer
[fI1-usl
PtLn 3V---/;---J
III .8 1ReAL
('C) 1CALC.
212
212
4.0
ReAL
(bar) 1 CALe.
> 5.9
HeATING
The changeover
chronometer
time countdown
begin on the
.8
('C)
212
ReAL
2.0
CALC.
212
CALe.
21.3
Ramp phase
h,~D---/;---J
181
REAL
III .8 1ReAL
('C)
CALC.
212
212
(bar)
-s
1
t
ReAL
6.0
CALC.
21.3
BRING UP PRESSURe
1
Coolim: phase
[B] -6991
ReAL
21.0
CALe.
21.3
COOUNG
21
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(SI PLI::>
11
le 1-6001
~2---,
Ig.8 1REAL
('C)
S.1'.i.
D--m---l
It
212
212
CALC.
1
1
(bar)
REAL
CALe.
t
21.0
21.3
COOUNG
At the end of the eycle the CSE ask for printing the final
report of the welding cycle.
Push the Menu key (Esc) to cancel the printing
Push Enter
[.-J]
CD
Il
a=ESC
Il
~=OK
CD
If you confirm the display advise that the machine is
printing.
PRlNTING DATA
Il
Il
[+-1]
CD
WAtT ....
Il
ail
END PRINTING
PRESS ENTER TO CONTINUE
li
g=OK
22
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l'Lt ,:-)
10.
CD
WELDING CYCLE ERROR
PRINT WELDING DATA?
Il
The errors compromise thc rccording of the welding cycle
only in the case that the warning messagcs last over the
allowed limit. ln this case the welding cycle will be
immediately stopped
El
Il
g=OK
= ESC
El
[+-J]
~=OK
= ESC
~.g
REAL
212
('C)
CALC.
212
I, P
(bar)
REAL
21.5
CALC.
21.3
COOUNG
1
23
http://www.its-tecnodue.com
11.
[~]
key [.]
The
CV
CV
CV
CV
+1
MDDEL
: PT250
SERIAL NUMBER
: 41163556
: 01.12.07
CYL. SECTION
: 5,89 (cm)
password
INSERTCODE
key [ -
.-1]
IV
VI
B
/ .. ].
.-1].
= ESC
Q)=OK
MODEL
of the machine
:1
.-1]
= OPEN MENU
can be modified
PT 250
PT 200
~=OK
SERIAL NUMBER
56453423
or
1.
MACHINE DATA
~I
8=ESC
Q)=DK
INSERT CODE
1
Afler acting on the appropriate soft key, you ean modify the
eylinder section. This parameter has been protected, therefore
you must digit the SUPERVISOR
password and push the
enter key [
EJ
.-1]
.-1].
CYL SECTION
5,89
~I
~=OK
= ESC
IV
24
l(cmA2)
B=ESC
~=OK
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12.
From the 1st screen push three times the right arrow
To modify one of the shown parameters
appropriate
soft key.
key [. ]
[~]
Piece 1 Type
soft
PIECE 1 DATA
key.
[~]
key
[.-J ].
CE>
CE>
CE>
CE>
PIECf 1 TYPE
: STRAIGHT
DlAMETER
: 1200
PIPE
(mm)
(mm)
SOR 1
: 33,00
PIECf 1 MATERIAL
Piece 1 Diameter
To modify the Piece 1 Oiameter you must push the appropriate
softkey
P1ECE 1 TYPE
[~]
$TRAIGHT PIPE
11
[.-J].
fL.ANGE ADAPTER
G=ESC
1
1
~;OK
Sdr 1
To modify the PIECE 1 SOR you must push the appropriate
soft key
~I
[~]
[.-J ].
I(mm)
El;
I(mm)
1200
g);OK
ESC
SOR 1
Piece 1 Material
~I
I(mm)
I(mm)
[~]
E];ESC
~
To modify the Piece 1 Materialuse
key [ .
33
[.-J ].
11
8;ESC
~;OK
25
~;OK
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13.
('pen.Hing mamml
Cf>L PLUS
Additional Data
From the 1st sereen push four times the right arrow key [.]
+1
CE>
CE>
CE>
CE>
In this sereen you ean modify the data eoncerning the job
number
ADDmONAL
JOB NUr-IBER
1+
DATA
:1
Job number
JOB NUMBER
~I
[.-J ]
You ean push the menu key to retum to the previous sereen
without saving the ehange.
26
EJ
1
EJ=ESC
~=OK
http://www.its-tecnodue.com
key
[.]
.1
o 1:
(b)
o 2: 118
1: 17.7
2: 1.4
5: 17.7
o
o
o
6: 0
a 6:0
]:8
4:8
5: 941
]
INSERT
V
TOR
(s)
.-1]
/ .
1.
DATA
212
Ta modify a parameter:
WELDING
g.8 t'C)
CODE
IV
[3 =ESC
.-1]
~=OK
~I
EJ
[o-l ] to eonfirm
~I
EJ
~I
EJ
I(bar)
118
les)
150
I(s)
8=ESC
.1
.-1] to eonfirm
Q)=OK
210
P
o
27
tt
1: 25,0
1: .
tt
tt
o 3:8
o 5: 17.7
o
o
o 6:0
6:0
(s)
o 2: uo
(bar)
o 1:1.4
1.
WELOING DATA
g.8 ('C)
25,0
Qj=OK
l(b")
PHASE 2 TIME
17.7
8=ESC
.-1] to eonfirm
I('C)
Qj=OK
220
PHASE 1 PRESS
!toC)
6=ESC
212
4:8
5: 942
http://www.its-tecnodue.com
L!
Li"
"
II
From the 1st sereen push the menu key to acecss to the
MAIN MENU sercen. From the main menu sereen push
the soft key [~
>
>
>
>
MAIN MENU
SEmNGS
MANUFACTURERSEmNGS
DATE/TI"4f/LANGUAGf
BLACKBOX
SETTINGS voiee
SETTINGS
>
>
>
>
I/OSETTINGS
>
>
>
>
COM SEmNGS
CAUBRATIONS
TEST IN/OUT
I-BUTTON PROG.RAMMING.
CAUBRATION5
>
>
>
>
>
>
>
>
key
IN5ERT CODE
[.-J]
VI
a
Il?
= ESC
~:OK
Once you reach the desired value push the enter key
[.-J]
to confirm
You can push the menu key to return to the previous
sereen without saving the change.
a:
ESC
28
~
~
c:EO ....
~:OK
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l.
16.
From the 1st screen push the menu key to access to the
MAIN MENU screen. From the main menu screen push
the soft key [~]
>
>
>
>
MA!N MENU
SETTINGS voice
$ETTINGS
MANUFACTURER SEmNGS
DATE/TIME/LANGUAGE
BLACK BOX
SETTINGS
>
>
>
>
by acting on the
SEUcr
by
UNIT
NEA$,
1/0 SETTINGS
CONTROL5 SETTlNGS
CUENT WElDING CYClf
1/0 SETTlNGS
>
>
>
>
COM SETTINGS
CAUBRAnoNS
TEST IN/OUT
I-BUTTON
PROGRAMMING
]
CAUBRATION.$
>
>
>
>
TEMP. TRANSDUCER
>
>
>
>
Digit the SUPERVISOR
key
CAUS.
[+-l]
INSERT CODE
V
By acting on the UP and Down arrow key [ . / .
You can increase or decrease the value.
EJ
17
g=OK
=ESC
Once you reach the desired value push the enter key
[+-l]
to confirm
You can push the menu key to return to the previous
screen without saving the change.
E!
29
= ESC
Del
OCJN
g=OK
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/"
PLt;')
CE>
CE>
CE>
CE>
+1
SETTINGS voice
SETTlNGS
MANUFACTURER SEmNGS
DATE/TINE
BLACK BOX
$EmNGS
by acting on the
CE>
CE>
CE>
CE>
CE>
CE>
CE>
CE>
I/OSEmNGS
(OHTROLS $ETTINGS
eUENT WELDING CYQ.f
key
lNSERTCQCE
[.-J]
CAUBRATIONS
1
Digit the SUPERVISOR password and push the enter
1.
rotAIN MENU
El
IV
=ESC
g=OK
18lt8]
[(B)(E)i
icon.
The machine closes the trolleys and the pressure
increases to the maximum value
El =
o:==J
TRANSD. SIGNAL
MEASURED PRESS. ~
ESC
GIEl
[(B)(E)i
Once you reach the desired value push the enter key
10
MEA$URED PRESS.
c=:!!IT]
NEW VALUE
El =.se
[.-J]
to conftrm
You can push the menu key to return
screen without saving the change.
TRANse. SIGNAL
..
g=OK
the previous
30
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CE>
CE>
CE>
CE>
voice by
SETIINGS
MANUFACTURER SEnINGS
DATE/TIME
BLACK BOX
SETTINGS
soft key [~
SETTINGS
>
>
>
>
by acting on
CONTROLS SETIINGS
CUENT WELDING CYCLE
CONTROLS SEmNGS
CE>
>
CE>
CE>
T.
CONTROL
I-BUTION LOGIN
:ND
MIRROR T. CONTROL
:YES
TROLLEYS MOV. P.
:60.0 (bar)
:90.0 (bar)
INSERT CODE
[+-1]
VI
By acting on the UP and Dawn arrow
key [ .
El
/ .. ]
IV
Qj=OK
= ESC
MIRROR T. CONTROL
[.-J ] ta confirm
1
:1
t!J lEI
31
= ESC
YES
NO
1
~=OK
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1T S
19.
Ita
1n1(.I(, SIYlC(,'S
~G
1P
In*
SETTINGS
MANUFACTURER
DATE/TIME/LANGUAGE
BLACK BOX
SETTINGS
I~
(bar)
S.i.i.
In.81
REAL
('c) ~
= OPEN
ICAlC.
MENU
2001
2101
NEXT
MA1N I>4ENU
CE>
CE>
CE>
CE>
07/04/06
10:36:13
SEmNGS
MANUFACTURER
SETIINGS
DATE/lIME
BLACK BOX
BLACK-BOX
1
VIEW
CE>
CE>
CE>
CE>
DELETE
UPLOAD
TICKET HEADER
VIEW
DELETE
UPLOAD
TICKET HEAD ER
] related ta VIEW
WElDING
: 10/04/06
DATE
WElDING
TIME
: 10:0B:30
AMBlENT
TEMP.
: 15('C)
INERlIAl
1.
BLACK-BOX
PRESS.
uml
: 9.9 (bar)
12/12
1
El =.sc
g=~
BLACK-BOX
SERIAl
MODEl
From any screen concerning the database you can push the
following keys:
By pushing the enter key the MACHINE will
print the ticket concerning the selected welding
: PT 250
(emA2)
: 5.89
MATERIAl
: PE80 DVS
DIAMETER
: 160.0
ul-~I
32
: 2225
NUMBER
CYL. SECTION
12/12
1
~=~
(mm)
El =
ESC
http://www.its-tecnodue.com
+1
CALC.
REAL
MOD.
ERR.
(bar)
21.3
21.2
(s)
21
NO
NO
NO
NO
('C)
-- -
PHASE N. 1
n.8
Ul-ll
1.
BLACK-BOX
- --
---
[;l]=~ El =
12/12
--
ESC
+1
REAL
MOD.
ERR.
(bar)
11.4
1.5
(s)
94
93
('C)
214
212
NO
NO
NO
NO
NO
NO
PHASE N. 2
P
ln this phase the MACHINE records data concerning the
pressure, time and temperature
1.
BLACK-BOX
n.8
.tl-ll
CALC.
11/12
~-~
-ESC
+1
CALC.
PHASE N. 3
1.
BLACK-BOX
(bar)
(s)
n.8
U1-ll
('C)
--
REAL
MOD.
- --
- --
NO
- --
- --
~=~
12/12
ERR.
- -NO
--
-- -
B =
ESC
+1
CALC.
PHASE N. 4
n.8
Ul-ll
(bar)
(s)
('C)
12/12
--
- --
- --
NO
- --
- --
g=~
ERR.
- -NO
- -El_ESC
1.
(s)
n.8
U1-ll
REAL
MOD.
ERR.
21.3
21.5
773
773
NO
NO
NO
NO
- --
- --
-- -
CAle.
(bar)
('C)
MOD.
BLACK-BOX
PHASE N. 5
REAL
--
+1
P
1.
BLACK-BOX
12/1'2
g=~
-- -
8 =uc
33
http://www.its-tecnodue.com
20.
)
)
)
)
From the BLACK BOX menu select the voice DEL ETE
by acting on the appropriate soft key [~
BLACK-BOX
].
VIEW
DELETE
UPLOAD
TICKET HEADER
Ta delete the content of the black box you must digit the
SUPERVISOR password and push the enter key
INSERT CODE
[.-J]
IV
lfl
= ESC
DELETE BLACK-BOX
CONTINUE?
Il
El
~=OK
CD
34
=E$C
Il
[Q]=OK
http://www.its-tecnodue.com
BOX menu by
)
)
)
)
VIEW
DELETE
UPLOAD
TICKET HEADER
TICKET HEADER
1
[~]
)
)
)
)
key [ .. / .
With the
1
between the upper and lower case. The keyboard use the
sa me system used by the mobile phone SMS system.
Therefore ifyou want to select the letter C, you must
quickly push 3 times the key of the number 2. To cancel
you can use the backspace key. For a blank space use the
key of the number 0
= ESC
..
= ~a
g=OK
35
http://www.its-tecnodue.com
22.
~ G
07/04/06
10:36:13
REAL
2001
CALC.
2101
1 P(bar) ~lll.3
1fi:g ('C) ~
= OPEN MENU
referred to DATE/TIME
[~
CE>
CE>
CE>
CE>
CE>
CE>
CE>
CE>
MANUFACTURERSETIINGS
DATE/TIME
BLACK BOX
DATE/TIME/LANGUAGE
INSERTCODE
VI
El
......
You can modify the date and time acting on the UP and
DOWN - RIGHT and LEFT arrow key
].
IV
= ESC
~=OK
SET DATE/TIME
(dd/mm/YY):
!!!/04/06
(hh/mm/ ): 14:51:10
El
SET DATE/TIME
key [....]
SETIINGS
] by
= NEXT
MAIN MENU
36
= ESC
~=OK
http://www.its-tecnodue.com
~ G
From the 1" screen push the LEFT arrow key [ .].
1 P (bar) 1 21.5
III
('C)
[3 =
Ill.8
OPEN Mf NU
07/04/06
10:36:13
1 REAL
2001
1 CAle.
2101
=NEXT
OPERATOR DATA
CE)
CE)
CE)
CE)
referred to LANGUAGE
OPERATOR
: DAVEl.
LANGUAGE
: ENGUSH
INSERT CODE
IV
VI
[.-J ]
El
~=OK
= ESC
LANGUAGE
li
[.-J ]
El
37
= ESC
ENGUSH
E$PANOL
g]=OK
http://www.its-tecnodue.com
tm G
1P
1
I~
(bar)
n ~,
('C)
= OPEN MENU
referred ta SETTINGS
CE>
CE>
CE>
CE>
1 REAL
2001
1 CALC.
2101
=NEXT
MA1N MENU
ln ~
07/04/06
10:36:13
SETTINGS
MANUFACTURER SETTINGS
DATE/TiME/LANGUAGE
BLACK BOX
SETTINGS
1
] by acting on the
CE>
CE>
CE>
CE>
[NSERT CODE
[.-J ]
VI
8
IV
= ESC
~=OK
].
CE>
CE>
CE>
CE>
[.-J ]
38
l,
1
(mm)
(bar)
1
fi
El
('C)
1
= ESC
~=OK
http://www.its-tecnodue.com
25.
How to change
Printer
the roll paper
fnsert thc cnd of the roll in the slit of the print mechanism;
Press the FEED key; a few ccntimetres ofpaper automatically feed out of the printer;
Rc-close the swinging support, tear off the paper and re-close the cover
WARNING
o
before inserting the paper ensure that it is cut evenly
WARNING
o
Do not print without paper and/or ink ribbon; this leads to the rapid deterioration
o
o
o
Open the door and remove the cartridge by acting on the pointed marked as A on
the picture above
Put the new cartridge on the guidelines
You can stretch the ribbon by acting on the handle B
39
http://www.its-tecnodue.com
26.
the content
27.
ways:
You cao traosfer the data contained by the black box to a personal computer. Herewith below you will find
the procedure to download data to a PC \Vith Windows XP OS. In any case you can acquire data from the
LDU by using other operating systems (UNIX, LINUX, OS X and many others) \Vith a tenninal emulation
program able to read from the SeriaI port ofyou Pc.
\Vindows
procedure:
.,
[-b-
in:
c:.
'"
.. _ ......
~'r':Q~~i'il
.'
~%
HYPERTRM
'l~",C~
Click OK.
Er'l<"~~"",_"""".,llXO'lor""'c<l"<'lOCl>on
"~
w"
'ln ~~
~ ~ ~ ~
l~_~;. .
i..
__.L
---_.
-
'!,.-
._
"
DQ~
1 Rcmove Programs.
ln Add 1 Remove Programs select Properties
Add
...
..........
"'-todo<ect
.m",""
A,
_._ ..
,~
....
"l".'
.""
......
.;;;~~.
When you select the COM port, the phone number to dial
boxes are greyed.
Click OK
Enler delails for lhe phone number thal you wanl to dial:
Counlry/region:
C."",d il)
Area code:
Phone number:
Connect using:
OK
Plastic welding
equipment
40
li
http://www.its-tecnodue.com
Cancel
('
Step 4, The COM port properties box cornes up. For the connection with
machine, make sure that you set the !lits per second to 57600,
Make sure that ail the parameters have been set as follows
Bits per second
57600
Data bits
8
Parity
None
Stop bits
1
Flow control
None
Clicks apply and after click OK.
RetlOloDe!auh
....
...
[;-
....
Capture to Printer
'._..:....J
:
/
Enter the file name and the folder where the data has to
be saved and click the button Start
Folder:
File:
,.--.-----.-----.------.-.1i
C\Documents and Setlings\welding~
S tart
1 [
Browse ...
Cancel
41
http://www.its-tecnodue.com
C("J
PIJ ~
~ G
07/04/06
10:315:1)
..-
IBlH'ClI
:11.5
18
lU <\
= OPEN MENU
UPLOAD
= N.EXT
MAIN MENU
CE>
CE>
CE>
CE>
SEmNGS
MANUFACTURER SEmNGS
DATE/TINE
BLACK BOX
BLACK-BOX
2101
BOX
1
2001
1REAL
1 CALC.
soft key [~
].
CE>
CE>
CE>
CE>
VIEW
DElfTE
UPLOAD
nCKET HEADER
UPLOAD
soft key
[~ ].
CE>
CE>
CE>
CE>
PCTERNIN.AL
DArABASE (VIA usa PORT)
CATABASE {VIA COM PORT}
CD
[+-1 ]
You can push thc menu key to retum to the previous screen
without saving the change.
INSERT CONNECTION
Il
THEM
PRESS
CABLE
ENTER
1
E] ='sc
g=OK
Il
L
As soon as the machine has finished to upload the data
the display shows the message aside
DATA
WAIT ...
Il
CD
You can push the enter key to delete the black box
content or the Menu bullon to return to the Main menu
screen .
Il
UPLOAD FINISHED
DELErE BLACK BOX?
g=OK
The file created before now con tains ail data stored in the black box. You can view the file contents by
opening with a common ASCII editor (for example you can use notepad.exe)
42
http://www.its-tecnodue.com
tl i
[1.>
h .'c'e S
T"'!CCS
:-'.'
~
G
uaE
From the 1st scrcen push the Menu key
1
P tb )
H} ('C)
21.'
"
G :::;
OPEN HENU
soft keys [~
BOX
.:::;
07/04/06
10:3&:13
HEXT
MAIN MENU
SEmN,GS
MANUFACTURER
SETTlNG$
SET DATE/TIME
BLACK BOX
BLACK-BOX
soft key [~
].
CE>
CE>
CE>
CE>
VlEW
DElEn
UPLOAO
TICKET HEADER
UPLOAD
PC TERMINAL
DATABASE (VIA USB PORn
key [~].
CD
INSERT CONNECTION CABLE
THEN S'TART UPLOAD
El =.st
, j
To start the downloading the data to a PC please refer to
MEMOPLAN
user's manual
Vou can push the menu key to retum to the previous screen
without saving the change.
UPLOADING DATA
WAll ...
CD
UPLOAD FlNISHEO
DEI.fTE BLACKBOX?
Ql=OK
Vou can push the enter key to delete the black box
content or the Menu button to retum to the Main menu
screen .
43
http://www.its-tecnodue.com
, j'
L
UEffi
P (bar)
iHlH'C)
21.S
18
8;
OPEN MENU
soft keys [~
v:::J
07/04/06
10:36:13
.::NEXT
BOX
MAIN MENU
CE>
CE>
CE>
CE>
SEmNGS
MANUFACTURER SETTINGS
SET DATE/nME
BLACK BOX
BLACK-BOX
soft key [~
].
CE>
CE>
CE>
CE>
VIEW
DElfTE
UPLOAD
TICKET HEAD ER
UPLOAD
soft key [~
CE>
CE>
CE>
CE>
].
PC TERMINAL
DATABASE (VIA US! PORT)
DATABASE (VIA COM PORT)
CD
-_~,.-~----.....
,~ Ir'
El
~=OK
UPLOADING DATA
1:
WAIT ..
1:
CD
UPLQAD FINISHED
~=OK
You can push the enter key ta deI ete the black box
content or the Menu bulton ta rerum ta the Main menu
screen .
= ESC
44
C'l
30.
~
ua:E
P Cb")
fi
[3
From the MAIN MENU select the voice BLACK
07/04/06
10:36:13
1 21.S
('C) 1
1.
=OPENt4ENU
=NEXT
BOX
MAIN MENU
soft keys [~
]
SEITINGS
MANUFACTURER SI;TIXNGS
DATE/n E
BLACK BOX
BLACK-BOX
soft key [~
].
CE)
CE)
CE)
CE)
VIEW
DELETE
UPLOAD
TICKET HEADER
UPLDAD
PCTERt4INAL
OATABASE (VIA USB PORT)
key [~].
CD
INSERT CONNECTION CABLE
THEN START UPLOAD
8
J
1
To start downloading the data to a PC please refer to
MEMOPLAN
user's manual
You can push the menu key to retum to the previous sereen
without saving the change.
~=OK
= ES<
0111001. .............0010101
"PLOADING
Il
DATA
WAIT .
CD
UPLOAD FINlSHED
DELETE BLACK BOX?
Q)=OK
You can push the enter key to delcte the black box
content or the Menu button to rctum to the Main menu
screen.
45
http://www.its-tecnodue.com
,1
46
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47
http://www.its-tecnodue.com
When the basic machine has a configuration with 3 moveable clamps you must change the MDD
position.
To change the MDD position, follow the procedure here below:
48
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49
http://www.its-tecnodue.com
50
http://www.its-tecnodue.com
est
PLUS
RED
V/HITE
w
u
z
<[
t-
PROBE
PTlOO
RED
PROBE
PTlOO
V/HITE
BRIDGE
Il
(/)
(/)
W
0<
51
http://www.its-tecnodue.com
1.l'X
t:ll 'l'rade
S(;fVlCC8
S.r.1.
Addendum C I-button
I-button: Hardware device to identify the users of LOU /CSE.
The I-button must to be connected to the I-button probe ofyour
LOU or CSE to immediately identify the user of the unit.
If the LOU or CSE unit has been configured for the use ofI-button,
only operator or users provided by an I-button can acccss to the
unit
Each I-button must be programmed with the name of the user.
I-button
52
http://www.its-tecnodue.com
1.
t.
~ G
-
G
The scrcen shows the main menu. Push the soft key [~
+1
corresponding to SETTINGS
CE>
CE>
CE>
CE>
] corresponding to
CE>
CE>
CE>
CE>
REAL
CALC.
10:36:13
"'01
2101
=NEXT
1.
MAIN MENU
SEmNGS
MANUFACTURERSETI1NGS
SET DATE/TINE
BLACKBOX
CONTROLS SETTINGS
=OPENNENU
07/04/06
SETIINGS
SELECTMfAS,. UNIT
I/OSEmNGS
CONTROLSSEnlNGS
CUENT WELDING CYCLE
] select
CE>
CE>
CE>
CE>
CONTROLS SfmNGS
I-BUTTON LOGIN
l-aunON
LOGIN
: NO
[.-J ]
INSERTCODE
IV
VI
El
Push the up and down arrow key [ -
/ .. ] to select the
[.-J ].
~=Ok
I-BUTTON LOGIN
Push
:1
El
53
NO
= ESC
YES
1
= ESC
~=Ok
http://www.its-tecnodue.com
"
Pl,
1::3
= OPEN
CE>
CE>
CE>
CE>
$ETTlNGS
MANUFACTURER SETTINGS
SET DATE/TlME
BLACK BOX
SETTINGS
CE>
CE>
CE>
CE>
SELECT MEAS.UNIT
l/osmlNGS
CONTROLS SETTINGS
CUENT WELDING CYCLE
] referred to
I-BUTTON PROGRAMMING
= NEXT
MAIN MENU
] select SETTINGS
MENU
1/0 SETTINGS
CE>
CE>
CE>
CE>
COMSEmNGS
CAUBRATlONS
TEST IN/OUT
I~BunON PROGRAMMING
INSERT CODE
[.-J ]
El
54
= ESC
~=OK
http://www.its-tecnodue.com
HunON
/ ,.
] to select the
PROGRAMMING
: DAVEJ
.OPERATOR
o BADGEEXPIRY DATE
o COUNTRYCODE
o COMP.ORGANIZATION
: 08
o SKILL
o LANGUAGE
[..-1 l
: 01.01.10
: 380
: Il
: ENGLISH
8=ESC
=NEXT
CD
INSERT I.BunON
KEY
Il
Il
8=
ESC
CD
[..-1]
to proceed.
I-BunON
PROGRAMMING OK
Il
Il
g=OK
I.BunON
You ean push the Menu key to return to the Main menu
screen.
PROGRAMMING
OPERATOR
BADGEEXPIRY DATE
COUNTRYCODE
caMP. ORGANIZATION
55
:DAVEJ
: 01.01.10
3BO
:1I
SKILL
LANGUAGE
: 08
8=ESC
: ENGLISH
=NEXT
http://www.its-tecnodue.com
WELDING
[.-J ]
STANDARD
DVS
DVS
BI=ESC
[g =OK
CD
Insert the I-button
)
)
)
)
OPERATDR
DATA
QPERATOR
: DAVE).
LANGUAGE
: ENGLlSH
+1
KEY
+1
will be immediately
[.-J ] to proceed
INSERT I-BunON
)
)
)
)
56
OPERATOR
OPERATOR
BADGE EXPIRY DATE
COUNTRY CODE
DATA
1.
1.
: DAVEJ
: 01.10.10
COMP. ORGANlZATION
: 380
: 11
SKlLL
: 08
LANGUAGE
: ENGUSH
http://www.its-tecnodue.com
1\
o Crossed
icon:
The
GPS
module
is not
communicating
with front panel. If this status
persist for more than few seconds means that the
GPS board is not working properly or is not
connected. At the end of each welding display
will show: GPS position undetectable. By pushing
the enter key you will proceed but on the print
report will be printed the same message.
~
G
Ul:f::I::I ~
P(bar)
Ino~
('C)
I~
= OPEN
MENU
=NEXT
~
f""..
Ul:f::I::I V
IP(bar)
07/04/06
10:36:13
07/04/06
10:36:13
Ino~ ('C) ~
16
= OPEN MENU
P(bar)
=NEXT
= NEXT
In~('C)~
18
= OPEN MENU
You can always survey the GPS status and the value of each parame ter by selecting GPS data from Test
In/Out menu (please check the previous Appendix on how to reach TEST IN/OUT menu)
With the supervisor password you can disable the GPS module by disabling the COM4 port: from the main
menu select SETTINGS->I10
SETTINGS->COM
SETTINGS-> GPS COM after entering the supervisor
password you must select the value ---.
57
http://www.its-tecnodue.com
58
http://www.its-tecnodue.com
C;-,L FI l ')
ICCS
S.l
181558
1l2~
n.8
('C)
1 REAL
1 CALC.
D---m---J
212
212
1
1
P 1 REAL
1 CALe.
(bar)
17.5
21.3
COOLING
59
http://www.its-tecnodue.com
j.
Possible remedies
Description
AOI
Alann Reseted
A02
Black-Box Deleted
A03
Tcu-l Failure
A04
Tcu-2 Failure
A05
A06
A07
A08
A09
AIO
AIl
AI2
AI3
AI4
AI5
AI6
AI7
AI8
AI9
A20
60
http://www.its-tecnodue.com
CODE
A2l
A22
A23
A24
A25
A26
Possible remedies
Description
Pressure Undetectable
A27
A28
Emergency Stop
A30
Motor Overloading
A3l
Checkout Suggested
A32
A33
A29
61
http://www.its-tecnodue.com
CODE
Possible remedies
Description
A34
A35
Restart System
A36
A37
Invalid Ski Il
A38
A39
Black-Box Full
MO
A4I
M2
A43
Slipping Error
A44
A45
M6
M7
M8
M9
62
http://www.its-tecnodue.com
CODE
ASO
ASI
AS2
AS3
Possible remedies
- Check if the mirror lock out sensor is working properly
by testing UO
Mirror Lock.Cyl.Out Sensor Fail. - Check the connections of the the mirror lock out sensor
- Check the position of the the mirror lock out sensor
- Change the sensor
- Check if the mirror lock in sensor is working properly
by testing 1/0
- Check the connections of the the mirror lock in sensor
Mirror Lock.Cyl.In Sensor Fail.
- Check the position of the the mirror lock in sensor
- Change the sensor
- Check if the top cylinder lock sensor is working
properly by testing lIO
- Check the connections of the the top cylinder lock
Top Cyl. Lock Sensor Failure
sensor
- Check the position of the the top cylinder lock sensor
- Change the sensor
- Check if the top cylinder idle sensor is working
properly by testing 1/0
- Check the connections of the top cylinder idle sensor
Top Cyl. ldle Sensor Failure
- Check the position of the top cylinder idle sensor
- Change the sensor
Description
AS4
ASS
Overpressure
AS6
AS7
- Damaged or incompatible
A60
[-Bulton Programming
A6[
Unsupported Language
A62
Pen-Drive Full
A63
A64
Pen-Drive Error
AS8
AS9
Error
l-Button
63
http://www.its-tecnodue.com
Possible remedies
Description
CODE
A65
Calibration Failed
A66
A67
TCU-I Failure
A68
TCU-2 Failure
A69
A70
USB Error
A7l
64
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