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MARINE INSIGHT
Procedure For Ship Propeller Renewal
By Vignesh Balasubramaniyan | In: Guidelines | Last Updated on July 21, 2016
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Once the intermediate shaft is removed and secured in a safe location in the ship, check the condition of the plumber block bearings. Look for any white metal debris or contact marks.
Propeller Mounting
On completion and satisfaction of propeller bedding, tail shaft and
other accessories that are removed are installed back. Then the
propeller is mounted. This is a significant stage and careful
attention is paid during the same. Here we will discuss about the
oil injection method for a keyless propeller mounting.
1) Clean the propeller boss and the propeller shaft
2) Slide the propeller to the propeller shaft and align to the match
marks. (Prior to this step, remember to record the temperature of
propeller boss and propeller shaft)
3) Screw in the Pilgrim Nut
4) Dry fit: Actuate the high-pressure pump connecting the Pilgrim
nut, allow the propeller to slide in to certain distance and set the
dial indicator to zero. The maker always recommends initial load
5)Wet fit: Then actuate the high pressure pump connecting the
propeller boss expansion oil port and simultaneously actuate the
nut pressure pump. Raise the pressure gradually until the
predetermined push up length is achieved (determination of push
up length is explained below)
6) Once the required push up length is achieved gradually release
the pressure of boss expansion port and then release the nut
pressure
7) Remove all the connections and plug both propeller boss port
and pilgrim nut port
8) Remember to take shaft jack up test post the installation
9) Verify the coupling alignment using sag and gap method
Alternatively, there are graphs provided by manufacturer, which can be used in lieu of the abovementioned formulae recommended by the class.
Permissible push up length can be captured for the corresponding temperature.
Conclusion
Propeller renewal is not about removing the existing propeller and just installing the new one, there are
many other significant factors to overcome. Following are important points to be taken care of:
1) Good interference fit to transmit the torque: Damaging factor here is the varying temperature and
differential thermal expansion of the propeller hub (bronze) and propeller shaft (steel).
Thermal expansion coefficient of bronze is about 10 and steel is about 7 (in 10 -6in/Fahrenheit). This will
affect the fitting, hence keeping all this in mind required push up length is calculated such that the
sufficient friction is achieved to transmit the torque.
2) Reduced stress on propeller hub and propeller shaft: Von misses stress should be less than 0.7 times yield stress of propeller material. Von misses criterion is one of the most commonly used failure theory.
To assess the von misses stress:
1) Derive the stress elements
2) Find the principal stresses (Mohrs circle)
3) From the principal stresses von misses stress can be derived (for 2d). If
it is greater than the yield strength, then the material fails. It is just a simple
explanation about von misses stress. Taking all these into account, maker
represent the minimum push up length graphically.
Note: The above description of propeller renewal may slightly vary with
ships but underlying concept is similar in all the cases.
Over to you..
Do you know about more points that can be added for the propeller renewal
procedure?
Lets know in the comments below.
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