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hf = "
L v2
D 2g
-------- (A-1)
" = { 0.02 +
1
} a ------- (A-2)
2000D
! at 1.3 ~ 1.5.
For a new steel pipe up to 200 mm, Fig.
A-1 may be used to read out the friction head
loss in mm per m of pipe length. (Actual
internal pipe diameters by JIS G 3452 are
used for the indicated nominal diameters.)
For exact values of ! in terms of
Reynolds Number and relative roughness, so-
A-1
For the use of Moodys Chart it is necessary to identify Reynolds Number, Re, of
the pipeline as given by equation (A-3):
Re = VD / "
-------- (A-3)
Fig. A-2
Roughness k (mm)
smooth
0.05
0.12
0.15
0.25
0.3 to 3.0
hf = 10.666
--------- (A-4)
C
140
100
130
100
! Type of pipe
Cement lined pipe
Bitumen lined pipe
Asbestos cement pipe
Pre-stressed concrete pipe
FRP plastic pipe
C
140
140
130
130
150
For design purposes the value of C = 130 is often applied. Refer to Fig. A-3.
Q1.85
L
C 1.85 D 4.87
Fig. A-3
By adding the straight pipe length and equivalent lengths of piping elements
connected in series, an overall friction head loss is calculated by equation (A-1). For the
value of !, an appropriate allowance factor a needs to be multiplied for providing
margin for unexpected losses and aging.
3
80 m
Foot valve
11.6 m
Check valve
11.6 m
Gate valve
0.9 m
Elbow
Total
1.8 x 4 = 7.2 m
112 m
Fig. A-4
A-4
3. FRICTION COEFFICIENTS
In the following Table A-4 are shown values of friction coefficients f as given in
equation (2-2), p.2-4, for respective piping elements and valves used in pumping
systems handling water:
Table A-4
Element
Friction Coefficients
Configuration
Condition
f
0.50
angle edge
(2) Inlet with
chamfered edge
0.25
0.06 ~ 0.005
(3) Bell-mouth
0.06 ~ 0.005
0.3
(4) Sudden
hf =
expansion
(5) Gradual
expansion
hf = $ (v1-v2)2/2g
(v1 " v2 ) 2
2g
o
(6) Sudden
contraction
hf = $ v22/2g
(7) Orifice
hf = $ v2/2g
c:area at C, b:area at B
A-5
# = 30
o
= 20
o
= 10
(D2/D1)2 = 0.2
= 0.3
= 0.4
= 0.5
= 0.6
= 0.7
c/b = 0.2
= 0.3
= 0.4
= 0.5
= 0.6
= 0.7
= 0.8
0.697
0.425
0.183
0.38
0.34
0.29
0.24
0.18
0.14
47.8
17.5
7.80
3.75
1.80
0.80
0.29
Table A-4
Element
Configuration
Condition
o
# = 90 R/D=1
(8) Bend
R/D=2
# = 45 R/D=1
R/D=2
o
# = 30o
= 45o
= 60o
= 90
# = 60o
= 60o
= 90o
= 90o
= 90
n=2
n=3
n=2
n=3
n=4
f
0.294
0.145
0.208
0.103
0.073
0.183
0.365
0.990
0.268
0.236
0.377
0.299
0.250
(11) Tees
0.97
1.5
% 100
% 150
% 200
% 250
above % 300
% 200 & % 250
% 300 & % 400
% 450 & % 600
% 700 & % 900
above % 1000
% 100
% 150
% 200
% 250
% 300
% 350
% 400
% 800
% 900
% 1000
% 1200
%1350
% 1500
% 1650
% 100
% 150
% 200
% 300
0.164
0.145
0.103
0.047
0.00
2.4 ~ 1.8
1.4 ~ 0.86
0.7 ~ 0.45
0.4 ~ 0.35
0.3 ~ 0.25
1.32
1.27
1.21
1.16
1.11
1.05
1.00
0.92
0.89
0.85
0.78
0.73
0.68
0.62
1.0
2.5
2.6
2.4
(Source for Table A-4: Ebara Pump System Engineering Handbook, 2001, Ebara Corp.)
A-6
RANGE OF APPLICATIONS
Turbo type pumps are applied in various fields of infrastructures and industries,
for which range of applications is best expressed in terms of total head and capacity.
Fig. 1-1 shows a typical example of applicable ranges for respective types.
!"#"""
* Specified by JIS
34*&5,67&8,-.2
!#"""
%71*9):;<&5
!""
=;5*)BC*&<7D
!"
F4;G57,E;(*)41D
=)>78,?54@
E)1<57BC*&<7D
A>)&5,?54@
!
"$!
!$"
!"$"
!""$"
!#"""$"
%&'&()*+,-. 0.)12
total head higher than several meters are required. For small bore ranges, a series of
standardized models are available in the market for respective types including the
following:
(1) End suction single stage centrifugal pumps,
(2) Multi-stage centrifugal volute pumps,
(3) Double suction centrifugal pumps, and
(4) Multi-stage vertical shaft diffuser (turbine) pumps.
A-7
2.1
+,-.//.0
'(")*
Fig. 2-1
A-8
A-9
2.2
(1) Construction: Axially split volute casing sections are joined with casing bolts.
Shaft is supported by bearings at both ends. Devices to balance hydraulic thrust such
as balance disks are used to alleviate load on thrust bearing.
(2) Applicable Range: Rated capacity normally ranges from 0.1 to 3 m3/min for
standard models with total head up to about 130 m. Heads reaching 3,000 m can be
produced by custom made process pumps.
(3) Features: Standard models are directly coupled with either 4-pole or 2-pole motors.
Nozzle directions are normally side entry and top discharge. Each model is allocated
for standard motor outputs in low voltage range.
Fig. 2-6
Fig. 2-7
A-10
2.3
(1) Construction: Double suction impeller is mounted at the center and rotating
assembly is supported by bearings at both ends. Casing is split horizontally with
suction and discharge nozzles provided at lower half. Vertical type is also available.
(2) Applicable Range: Standardized models are often available for bores from 200
to 500 mm producing total head more than 50 m. Total head up to 170 m can
normally be attained with single stage.
(3) Features: Operation is stable with axial thrust balanced. Because of double suction
impeller, suction performance is superior in comparison with single suction models.
Often used in waterworks and industry utility services.
Fig. 2-8
Fig. 2-9
A-11
2.4
(1) Construction: One stage consists of an impeller and a compact set of diffuser vanes.
Impellers and diffuser vanes in recent models are often made by stainless steel press
stamping. The unit is in-line type for ease in installation between pipes.
(2) Applicable Range: High head pumps are normally standardized up to capacity 5
m3/min and total head reaching 200 m.
(3) Features: Due to vertical compact construction, the units are preferably used in
potable water booster units as well as in process industries.
Fig. 2-11
A-12
3.
often available with the total head up to 15 m, whereas vertical shaft type is applied to
total head of 30 m or more.
3.1
(1) Construction: Mixed flow impeller is overhung at the end of shaft, which is
supported by two outer bearings. Discharge is directed to either top or horizontal
perpendicular to the shaft axis.
(2) Applicable Range: This type is normally available for bores up to 500 mm
producing total head as much as 15 m. V-belt drive is applied to obtain required
pump speed when the prime mover speed does not meet with the pump speed.
(3) Features: Simple in construction and easy for maintenance. Shut-off head and shutoff shaft power can be made comparatively small for ease in operation.
!"#$%&
1."0$%&23"#$%&
+,-.//.0
'(")*
1"//24."0$%&
Fig. 3-1
1"//24."0$%&
'83*$9%239:.0
5/"%62-"37$%&
Example of
Sectional View
Fig. 3-2
Horizontal Shaft
Volute Type
A-13
Fig. 3-3
A-14
Fig. 3-5
Sectional View
A-15
4.
axial flow pumps are exclusively used. For large installations, vertical shaft types are
often applied to provide necessary NPSH while saving installation space. Concrete
casing structures are adopted in some huge bore units to economize construction costs
while providing required rigidity.
4.1
(1) Construction: Open type impeller is often applied. Horizontal shaft type
incorporates horizontally split casing facilitating ease in maintenance. Rotating
assembly is supported by an outer bearing set and a submersible bearing. Vertical
shaft type is similar to the medium head diffuser casing pump. Installation position is
sometimes made inclined. For large bore pumps, axial thrust is normally supported
by the driving unit on the top.
(2) Applicable Range: Conventional bore sizes for horizontal shaft types is 400 to 2,000
mm with head up to 7 m, whereas vertical shaft types range up to 3,000 mm or more
producing head more than 10 m.
(3) Features: Compared with axial flow types, characteristics are favorable over a wide
capacity range and shaft power shows little change against capacity enabling shut-off
starts and stops. Often applied for raw water intake, storm water drainage, etc.
Inclined shaft type is preferably used for irrigation purposes for ease in installation
along river embankment. Vertical pull-out type is often applied for cooling seawater
intake in thermal power plants for periodic maintenance purposes.
Fig. 4-1
Fig. 4-2
Outside View
Fig. 4-3
(a)
Standard Type
Fig.
4-4
Installation
A-17
Fig. 4-5
The pump size is made more compact than that of mixed flow type
A-18
Fig. 4-6
Fig. 4-7
A-19
5.
(1) Construction: One stage consists of an impeller and a compact bowl casing
with diffuser vanes. Multi-stage pumping elements can be driven from the top (borehole
type), whereas submersible motor drive from the bottom is advantageous eliminating
intermediate bearing losses. Small bore units are often made by stainless steel through
press stamping processes.
(2) Applicable Range: High head pumps used for deep wells are normally
standardized up to capacity 5 m3/min and total head more than 200 m.
(3) Features: Diametrical size of the
pump is made compact for installation in
a deep tube well. Submersible motor
with clear water enclosed is exclusively
used in modern applications.
(4) Application: Ground water intake
from deep wells for water supply,
irrigation and industries.
(5) Relevant standards:
JIS B 3342
A-20
Notes: In comparison with drive-shaft type with motor on top, installation of the
submersible motor type is much easier due to shorter length and light weight requiring
less straightness of the well.
Higher pump efficiencies are ensured due to reduced hydraulic losses along riser
pipes and elimination of mechanical losses at intermediate bearings. Motor noise can
also be avoided.
Excessive drawdown of water level in the well needs to be monitored to avoid dry
operation. Protective device by electrodes to detect water level is normally provided.
Sand intrusion into well through screens must be minimized to avoid clogging and
erosion in water passages and submerged bearings.
A-21
Fig. 5-4
Fig. 5-5
A-22
Fig. 5-6
The model is often equipped with float switches to provide automatic operation
according to sump water levels as shown in Fig. 5-7.
(6) Vortex Type Pump
Vortex type pump was developed to pass
freely solid matters entering the inlet port. An
open type impeller is located in the upper
recessed pocket being not exposed to the
inside
flow.
Though
its
efficiency
is
non-clogging
performance
A-23
Fig. 5-9
5.2
(1) Construction: Mixed or axial flow impeller is incorporated with a diffuser casing on
which a submersible motor is mounted. The pumping unit is placed inside a column
pipe with a discharge nozzle for easy installation and dismantling. Electric power and
control cables are extended through the column pipe to an outside panel. A built-in
motor thermal detector and a leakage detector are incorporated for protection. The
column is normally supported on the ground floor.
(2) Applicable Range: Medium to large bore sizes are available producing from 1.5 to
20 m total heads, which is limited by applicable outputs of submersible motors to be
powered by low voltage power source.
(3) Features: The type is suitable for handling large capacities with low heads often
encountered in drainage services. Because of simple construction with an integral
motor, the pumping unit can easily be installed in a sump without a pump house.
(4) Application:
A-24
Fig. 5-10
A-25
;<;
Fig. 5-13
A-26
kg/cm2
atm
1.01972 !10-5 9.86923 !10-6
bar
1 !10-5
1
1.01972
0.986923
0.980665
1
0.967841
1.01325
1.03323
1
9.80665 !10-5
1 ! 10-4
9.67841 !10-5
1.33322 !10-3 1.35951 !10-3 1.31579 !10-3
mmH2O
mmHg or Torr
7.50062 !10-3
0.101972
1.01972 !104 7.50062 !102
1 ! 104
7.35559 !102
1.03323 ! 104 7.60000 !102
7.35559 !10-2
1
13.5951
1 Pa = 1 N/m2
(2) Stress
MPa or N/mm2
1 ! 10-6
kgf/mm2
1.01972 ! 10-7
kgf/cm2
1.01972 ! 10-5
1 ! 106
9.80665 ! 106
9.80665 ! 104
1
9.80665
9.80665 ! 10-2
0.101972
1
1 ! 10-2
10.1972
100
1
kgfm
kcal
2.38889 ! 10-4
8.6000 ! 102
2.32470 ! 10-3
Pa
kWh
2.77778 ! 10-7
1
3.600 !
106
1
2.72407 ! 10-6
1.16279 ! 10-3
9.860665
4.18605 ! 103
1 J = 1 N!m
0.101972
3.67098 ! 105
1
4.26858 ! 102
1 Wh = 3600 J
1
1 cal = 4.18605 J
kgfm/s
1.01972 ! 102
1
75
0.118572
HP (metric)
1.35962
1.33333 ! 10-2
1
1.58095 ! 10-3
1 HP = 0.7355 kW
kcal/h
8.6000 ! 102
8.43371
6.32529 ! 102
1
INDEX
A
Actual head............................................2-3,3-5
Air pocket .............................................4-10,11
Air valve....................................................4-11
Anchor bolt................................................. 4-13
Atmospheric pressure head .......................1-14
Affinity laws................................................3-8
Axial flow pump............... 1-2,5,13, II-12,13,18
Axial thrust................................................1-18
B
Balancing hole...........................................1-18
Balancing disc ...........................................1-18
Best efficiency point (bep)....................1-11,15
Bearing .............................................2-19, 4-35
Bevel gear..................................................2-12
Bore, pump ...............................................1-5,6
Bowl efficiency .........................................1-12
Bronze ..................................................2-18,20
Butterfly valve...................................... 4-7, I-6
C
Carbon steel...............................................2-18
Carbon steel casting..............................2-18,19
Cavitation .......................... 1-13, 4-26,28, 5-15
Cavitation coefficient ..................................4-6
Centrifugal pump.........................1-5,13, II-1~5
Check valve........................................4-7, I-4,6
Closed type impeller ....................................1-3
Controls .......................................................3-6
Compound gauge........................................ 4-20
Corrosion.................................................... 4-30
Coupling ......................................2-19, 4-14,15
D
Darcy-Weisbach ...........................................I-1
Deep well pump........................................ II-14
Diesel engine.............................................2-11
Diffuser................................................1-4, II-6
Discharge piping .......................................4-11
Discharge chamber....................................4-12
Double suction....................... 1-2,15, 2-16, II-5
Dry pit .............................................4-3, II-8,16
Ductile iron casting...............................2-18,19
E
INDEX
M
Main pipe.....................................................4-8
Megger meter.............................................4-24
Mixed flow pump ................1-2,4,5 II-7~11,18
Manometer.............................................. 4-20,22
Mechanical seal ...........................1-19, 4-35,38
Moodys chart...............................................I-2
Multi-stage pump......................1-3,5, II-1,4,14
N
Net Positive Suction Head
Available ...........................1-14,16, 2-13,14
Required ....................1-14,15,16, 2-15, 5-15
NPSH3........................................................ 5-15
NPSHR ....................................................... 5-15
O
Open type impeller.....................................1-10
Operating point ............................................3-2
Operating load .............................................2-2
Operating range ...........................................3-2
Operating efficiency....................................3-3
Operational range ......................................1-16
Orifice................................................... 5-7, I-5
P
Pad........................................................4-13,14
Parallel operation......................................3-5,6
Performance testing................................5-1~21
Planetary gear ............................................2-12
Pressure gauge.......................................4-20, 5-4
Prime mover ......................2-10,11, 4-16,17,18
Project cost ..................................................2-2
Pump efficiency......1-10,12, 2-11,12, 3-3, 5-12
Pump speed............................2-7,8,16, 3-8, 5-9
R
Radial flow pump .....................................1-2,4
Reynolds number..........................................I-2
Reducer...................................................4-9,10
Resonance.............................................4-25,27
Reverse flow.............................................4-6,7
Rotary cone valve........................................4-7
S
Self-priming pump.................................... II-13
Series operation ........................................3-5,3
Shaft direction..............................................2-9
Shaft power...........................................1-10,11
Sluice valve .................................................4-7
Spare part...................................................4-36
Specific speed........................................1-8~12
Squirrel cage induction motor ...................2-10
Stainless steel ..................................2-17,18,20
Start frequency .....................................3-14,15
Starting interval .........................................3-14
Steal casting..........................................2-18,19
Stuffing box......................................1-19, 4-36
Submerged vortex ...............................4-1,5,28
Submersible motor pump .................... II-14~20
Suction performance ...................1-12, 2-13,15
Suction piping.........................................4-9,10
Suction specific speed ...............................1-15
Sump layout.................................................4-2
Surging ....................................................... 4-25
Synchronous speed......................................2-8
System head curve.......................3-1,2,9,11,13
T
Total head ............................1-7,8,9, 2-3~7, 5-3
Transmission efficiency........................2-11,12
U
Unit capacity.........................................2-13,14
V
Vapor pressure head, saturated.............1-13,14
Variable pitch.............................................3-11
Variable speed control ..............................3-8,9
Venturi tube...............................................5-7,8
Vibration..............................................4-25~28
Viscosity....................................................5-17
Volute casing............................................1-3,4
W
Waterhammer ........................................4-11,12
Weir...........................................................5-8,9
Wet pit .........................................1-7, 2-6, II-16