Professional Documents
Culture Documents
1210-2
2014-12
JM4160
JS4045
JP4120
GX2160
Pat. No.
3003986
Roughing
Semi
Finishing
4555HRC
Die-sinking Profiling
Helical
Applications
Spot facing
Patent
Pending
FW,TFW,FF,FA
For FW, TFW, FF, and FA type inserts
Patent
Pending
!!23
Cutter bodies are added 23 items.
C5/C7
C5/C7 type breaker
JP4120
JS4045
JM4160
5562HRC
GX2160
Technology
2
It is lineup about two series by cutting edge length.
30%
1mm
"Dia+1mm"
Dia exaggerated size article is standardized.
Repartory
Insert
cross-section
AHUL1021R-3
AHUL1026R-3
()
( )
General purpose
FW
FF
TFW
Sharp edge
FA
B5/B7
C5/C7
C5/C7 type
Application
Aluminum use
FA type
B5/B7 type
General Breaker
TFW type
JS4045
JS4060
JS4060
3040HRC
JP4120
JM4160
JM4160
JM4160
PTH13S
WH10
SD5010
HD7010
Cast aluminum alloy material
JP4120
PTH30E
JM4160
ST ST material
Pre-hardened steel
Stainless steel
Cast iron
Aluminum alloy
Titanium alloy
Nickel-based alloy
GX2160
JP4120
AG AG material
2
Inserts join the ranks of tools for dicult-to-cut materials.
Newly appear two kind of breakers
B5/B7
B5/B7 type breaker
For cutting of stainless steel materials, machining of titanium alloys, and cutting
of nickel-based alloys.
C5/C7
Mildly-raked low-cutting-force breaker
Features 1
Features 2
15
B/C
18
10Type
Max. ap=5mm
15Type
Max. ap=7mm
10Type ap=5mm
5mm
7mm
B5/C5B7/C7
ap
When using B5/C5 or B7/C7 breakers, there are restrictions on maximum cutting
depth ap. Please use after checking machining conditions beforehand.
Conventional
25%
B5/B7
X X axis
Y Y axis
Z Z axis
Resultant force
New breaker
B5/B7 type
100
200
Cutting force
(kgf)
300
400
AJ
Layer structure
AlAlTi
AJ Coating
Patent Pending
Employs an AlTi layer with a new composition created by increasing the Al content of conventional layers.
Excellent wear resistance, chipping resistance, and heat resistance!
New technology!!
Al
The new layer with high Al content employs a new composition and optimizes the crystal structure to improve
wear resistance and chipping resistance!
Employs a low-friction-effect coating with excellent welding resistance as the top-most surface layer.
This reduces welding to the work and decreases cutting force!
JP4120
AJ
Employs a fine carbide substrate with an excellent balance between wear resistance and toughness and the new "AJ
Coating" to provide improved wear resistance and chipping resistance.
Highly versatile with excellent wear resistance and chipping resistance when machining steel materials with
hardnesses of 30 to 50 HRC
30 50HRC
Strong fields
0.40
30 50HRC
Features
0.30
0.10
Features
0.40
Flank wear VBmax (mm)
Employs a carbide substrate with high toughness and the new "AJ Coating" to improve wear resistance and chipping
resistance when machining stainless-steel materials.
Employs AJ Coating with excellent welding resistance to reduce the welding to work material that occurs when
machining stainless steel materials.
10
20
40
Work materialSUS63035HRC
ToolAHU1532R-3
InsertJDMT150508R
Cutting conditions
vc=120m/min
f z=0.12mm/t
apae=35mm
Dry
Single-flute cutting
Conventional
0.30
0.20
JM4160
0.10
0
0
JS4045
Layer structure
JSNew JS coating
JS4045 adopts heat resistant layer, reduces the crater wear by high-speed cutting.
JS4045 adopts heat resistant substrate, reduces the wear and improves tool life.
Improves tool life on dry cutting.
SSSCSCM35HRC
Strong fields
30
JM4160
AJ
Strong fields
JP4120
AJ
Features
Conventional
0.20
Exhibits excellent cutting performance when machining pre-hardened or hardened steel with hardnesses of 30 to 50 HRC
Exhibits excellent wear resistance even on difficult-to-cut diecast tool steel or precipitation-hardened stainless steel, or for finishing.
Work materialSKD61(40HRC)
ToolAHU1532R-3
InsertJDMT150508R
Cutting conditions
vc=120m/min
f z=0.15mm/t
apae=310mm
Dry
Single-flute cutting
continuous and light interrupted cutting of less than 35HRC dry cutting.
GX2160
Features
Increasing the fineness of the membrane's columnar structure improves wear resistance.
CVD
Strong fields
Adopt CVD coating with excellent heat resistance improves wear resistance and provides long life when dry-cutting
stainless steel materials.
Layer structure
New anchor-effect
alumina bonding layer
High-hardness,
tough substrate
lineup
Shank type
Rap
Rs
L1
Ds
Ds
ap
Dc
Dc
AHU(L)
Rs
L1
L
Item Code
Stock
No. of
Flutes
D c
AHU1016R-2
16
AHU1020R-3
AHU1025R-4
AHU1030R-5
AHU1032R-5
Type
Size(mm)
D s
L1
Shape
Inserts
100
30
70
16
JDMT1003
20
110
30
80
20
JDMT1003
R-FW
25
120
35
85
25
JDMT1003
30
120
45
75
32
JDET1003 R-FF
32
130
45
85
32
JDET100304R-FA
AHU1525R-2
25
125
40
85
25
AHU1530R-2
30
130
45
85
25
AHU1532R-3
32
140
45
95
32
AHU1535R-3
35
140
45
95
32
40
140
45
95
32
40
140
45
95
32
40
140
45
95
32
50
140
45
95
32
AHU1540R-3
AHU1540R-4
AHU1540R-2
ap
9
(5)
14
(7)
AHU1550R-3
AHU1550R-5
50
140
45
95
32
AHUL1016R-2
16
150
50
100
16
20
160
60
100
20
R-B5/C5
JDMT1505
JDMT1505
R-FW
JDMT150508R-TFW
JDMT1505
R-B7/C7
JDET1505
R-FF
JDET1505
R-FA
AHUL1020R-3
20
160
60
100
20
21
160
30
130
20
JDMT1003
25
180
75
105
25
75
105
25
JDMT1003
R-FW
35
145
25
AHUL1025R-2
AHUL1025R-3
25
180
AHUL1026R-3
26
180
30
180
45
135
25
30
180
45
135
25
32
200
90
110
32
35
200
45
155
32
AHUL1030R-2
AHUL1030R-3
AHUL1032R-4
9
(5)
JDMT1003
R-B5/C5
JDET1003 R-FF
JDET100304R-FA
AHUL1035R-2
AHUL1035R-4
35
200
45
155
32
AHUL1525R-2
25
180
75
105
25
30
180
45
135
25
32
200
90
110
32
35
200
45
155
32
35
200
45
155
32
JDMT150508R-TFW
40
220
45
175
32
JDMT1505
40
220
45
175
32
JDET1505
R-FF
JDET1505
R-FA
AHUL1530R-2
AHUL1532R-3
AHUL1535R-2
AHUL1535R-3
14
(7)
AHUL1540R-3
AHUL1540R-4
40
220
45
175
32
AHUL1540R-5
40
220
45
175
32
AHUL1550R-4
50
220
45
175
42
AHUL1540R-2
Stocked Items.
Undercut type)
AHUL1020R-2
AHUL1021R-3
Standard type)
JDMT1505
JDMT1505
R-FW
R-B7/C7
30,500
37,600
43,800
50,800
53,600
34,700
36,100
38,800
42,900
39,700
42,500
45,300
47,800
53,400
34,200
38,600
41,400
41,800
39,400
42,200
43,100
43,100
45,900
48,600
44,800
50,400
38,300
40,000
42,800
43,600
46,400
44,300
47,100
49,900
52,700
54,800
JDMT1003R-B5/C5JDMT1505R-B7/C7ap
R-B5/C5, JDMT1505
Modular type
R- (-M
Lf
L1
Stock
AHUM1016R-2
AHUM1018R-2
Item Code
L2
Size(mm)
No. of
Flutes
E
Notch width
D 2
D c
ap
Db
AHUM
Inserts
16
25
17
10
30,500
18
25
17
10
34,000
AHUM1020R-2-M8
20
25
17
10
34,800
AHUM1020R-3
20
30
19
10
15
37,600
1 AHUM1022R-3
22
30
19
10
15
AHUM1025R-2-M10
25
30
19
10
15
AHUM1025R-4
25
35
22
10
17
1 AHUM1028R-4
28
22
10
17
AHUM1030R-2-M12
30
35
12.5 M12 23
22
10
17
AHUM1030R-5
30
40
17
M16 28.8 6
23
12
22
AHUM1032R-5
32
40
17
M16 28.8 6
23
12
22
53,600
AHUM1035R-2
35
40
17
M16 28.8 6
23
12
22
47,200
AHUM1035R-5
35
40
17
M16 28.8 6
23
12
22
55,600
AHUM1040R-6
40
40
17
M16 28.8 6
23
12
22
58,800
AHUM1525R-2
25
35
22
10
17
34,700
AHUM1528R-2
28
35
12.5 M12 23
5.5
22
10
17
AHUM1528R-3
28
35
5.5
22
10
17
AHUM1530R-2-M12
30
14 12.5 M12 23
35 (7) 12.5 M12 23
5.5
22
10
17
AHUM1530R-3
30
40
17
M16 28.8 6
23
12
22
AHUM1532R-3
32
40
17
M16 28.8 6
23
12
22
L1
5.5
L2
JDMT1003R
JDMT1003R-FW
JDMT1003
R-B5/C5
JDET1003 R-FF
JDET100304R-FA
JDMT1505R
JDMT1505R-FW
JDMT150508R-TFW
JDMT1505 R-B7/C7
JDET1505R-FF
JDET1505R-FA
JDMT1003R-B5/C5JDMT1505R-B7/C7ap
12
P.9
AHUMR--MP.9
Suggested
retail price ()
Lf
Db
D c
ap
D 2
37,600
38,200
43,800
47,300
42,400
50,800
34,700
34,700
36,100
38,800
38,800
Bore type
R(M)-
Db
Db
Db
a
b
R
ap
d 1
d 1
Dc
Dc
d 1
Dc
C type
Item Code
Stock
AHUB1550R-3
AHUB1550R-5
No. of
Flutes
D type
E type
Size(mm)
D c
50
ap
50
50
ap
AHUB15
ap
Shape
Inserts
d1
D b
a
8.4
59,100
64,700
50
22.225
17
47
20
50
22.225
17
47
20
8.4
AHUB1550RM-3
50
22
17
47
20
10.4
6.3
AHUB1550RM-5
50
22
17
47
20
10.4
6.3
AHUB1563R-3
63
22.225
17
45
20
8.4
AHUB1563R-6
17
45
20
8.4
17
45
20
10.4
6.3
14
22.225
(7)
22
59,100
JDMT1505
JDMT1505
R-FW
64,700
63,000
JDMT150508R-TFW
63
AHUB1563RM-3
63
AHUB1563RM-6
63
22
17
45
20
10.4
6.3
AHUB1580R-4
80
25.4
20
50
26
9.5
73,200
AHUB1580R-7
80
25.4
20
50
26
9.5
81,600
AHUB15100R-8
100
31.75
45
60
32
12.7
99,000
Stocked Items.
JDMT1505
R-B7/C7
71,400
JDET1505
R-FF
63,000
JDET1505
R-FA
71,400
JDMT1505R-B7/C7ap
NoteThe arbor screw for attaching the cutter is included with the cutter body.
The maximum ap in the case of using JDMT1505
R-B7/C7 is a value shown in ( ).
Parts
Parts
Clamp Screw
Driver
Wrench
Arbor Screw
Shape
Fastening Suggested
torque
retail
Cutter body
Nm price ()
AHUL1016R-2
250-141
1.1
700
AHUL1020R-1035R- 251-141
1.1
700
AHUL15R-
Suggested
retail
price ()
104-T8
1,470
104-T15
1,670
AHUB1550RM-31563RM-3
AHUB1550RM-51563RM-6
AHUB1580R-4
412-141
2.9
440
Suggested
retail
price ()
105-T15
1,720
AHUB1580R-7
AHUB15100R-8
Suggested
retail
price ()
100-178
1,430
100-175
150
100-179
1,430
100-212
150
AHUM10R-
(-M
250-141
1.1
700
104-T8
1,470
AHUM15R-
(-M
412-141
2.9
440
104-T15
1,670
P-37
Inserts
P
M
K
Carbon steels
A
SUS, etc.
15
B
Graphite
N Aluminum Alloy
S Titanium Alloy
10
10
4
4
4
4
4
4
4
4
10
10
10
HD
0.4
0.8
2.0
3.2
0.4
0.8
0.8
11 6.1 3.5
0.8
2.0
2.0
3.0
3.0
3.2
3.2
0.4
0.8
2.0
3.0
0.4
0.8
16 9.12 5 0.8
0.8
0.8
2.0
2.0
3.0
3.0
0.4
11 6.1 3.5
0.8
0.4
16 9.12 5
0.8
11 6.1 3.5 0.4
0.2
16 9.12 5 0.4
3.0
DLC-Coated
DLC
PTH13S
PTH40H
TH-Coated
10
SD5010
TH
PTH30E
JX1060
10
Carbide
10
HD-Coated
WH10
HD7010
JX1020
JX1045
10
JDMT100304R
10
JDMT100308R
10
JDMT100320R
10 10
JDMT100332R
10
JDMT100304R-FW
10 10
JDMT100308R-FW
JDMT100308R-B5
JDMT100308R-C5
JDMT100320R-B5
JDMT100320R-C5
JDMT100330R-B5
JDMT100330R-C5
JDMT100332R-B5
JDMT100332R-C5 M
M 10
JDMT150504R
10
JDMT150508R
10
JDMT150520R
10
JDMT150530R
10
JDMT150504R-FW
10 10
JDMT150508R-FW
10 10
JDMT150508R-TFW
JDMT150508R-B7
JDMT150508R-C7
JDMT150520R-B7
JDMT150520R-C7
JDMT150530R-B7
JDMT150530R-C7
JDET100304R-FF
JDET100308R-FF
JDET150504R-FF
JDET150508R-FF
E
E
JDET100304R-FA
JDET150502R-FA
JDET150504R-FA
JDET150530R-FA
JX-Coated
JS-Coated
JX
JS
JS4060
GX-Coated
JS4045
JM-Coated
GX
GX2160
JM
AJ-Coated
JM4060
AJ
JP-Coated
JM4160
JP
AJ-Coated
Tolerance
Class
JP4020
Item Code
JP4120
AJ
Nickel-based Alloy
Size(mm)
AJ
JP
JM
Insert GX SD5010
cross-section
shape JS HD7010 WH10
JX
r
TH
AJ,JP,JM,GX,JS
JX,TH-Coated
Fig.1
Fig.4
Fig.5
Fig.4
Fig.5
Fig.4
Fig.5
Fig.4
Fig.5
Fig.1
Fig.2
Fig.4
Fig.5
Fig.4
Fig.5
Fig.4
Fig.5
Fig.1
Fig.3
1,160
1,160
1,160
1,160
1,160
1,160
1,160
1,160
1,160
1,160
1,160
1,160
1,160
1,160
1,320
1,320
1,320
1,320
1,320
1,320
1,320
1,320
1,320
1,320
1,320
1,320
1,320
1,450
1,450
1,650
1,650
8,700
8,700
9,900
9,900
2,030
2,310
2,310
2,310
r2.0
NoteWhen using the insert with Radius bigger than r2.0, it is necessary to carry out additional cutting of cutter body corner part.
1,160
1,320
1,320
1,320
Carbide Shank
A A Type
B B Type
L3
L3
ItemCode
2
2
2
2
2
ASC16-8.5-95-30
ASC16-8.5-120-55
ASC16-8.5-140-75
ASC16-8.5-160-95
ASC16-8.5-160-30
ASC20-10.5-120-50Z
ASC20-10.5-170-90Z
ASC20-10.5-220-120Z
ASC20-10.5-270-150Z
ASC20-10.5-220-50Z
ASC20-10.5-270-50Z
ASC25-12.5-145-65
ASC25-12.5-215-115
ASC25-12.5-265-145
ASC25-12.5-315-195
ASC25-12.5-265-65
ASC25-12.5-315-65
ASC32-17-160-80
ASC32-17-210-110
ASC32-17-260-140
ASC32-17-310-190
ASC32-17-360-240
ASC32-17-260-80
ASC32-17-310-80
ASC32-17-360-80
D2
8.5
M8
10.5 10
10.5 10
12.5 12
12.5 12
17
16
17
16
L3
120
145
165
185
185
150
200
250
300
250
300
180
250
300
350
300
350
200
250
300
350
400
300
350
400
L
95
120
140
160
160
120
170
220
270
220
270
145
215
265
315
265
315
160
210
260
310
360
260
310
360
Lf
L2
30
55
75
95
30
50
90
120
150
L1
55
80
100
120
55
80
120
150
180
30
50
80
35
65
115
145
195
100
150
180
230
35
65
100
40
80
110
140
190
240
120
150
180
230
280
40
80
120
25
30
Ds
D 3
Ds
D4
Size(mm)
Stock
Rs
L2
Lf
2
2
Rs
D2
D2
D 3
Lf
L1
L1
L2
Rs
65
65
65
65
130
70
80
100
120
170
220
80
100
120
120
200
250
80
100
120
120
120
180
230
280
D3 Ds D4
14.5
16
15.5
Type
Cutter body
163
18
Note
AHUM
1020R-2-M8
18.5
18.5
23
20
19.5
20
19.5
25
203
22
AHUM
1025R-2-M10
253
28
AHUM
1030R-2-M12
AHUM
1530R-2-M12
23
25
28
32
28
32
303
323
35
40
With
Air hole
Suggested
retail price()
41,000
44,800
47,700
50,200
50,200
48,400
54,200
59,600
75,600
59,600
75,600
55,400
64,900
75,600
97,500
75,600
97,500
84,000
85,000
101,000
137,000
173,000
101,000
137,000
173,000
Stocked Items.
21P6
When2 and1 (p. 6) are used together as a set, there is no interference.
Steel Shank
Steel Shank
L3
L
L1
L2
Rs
Ds
D4
L3
L1
Lf
A A Type
Rs
L2
D 3
L3
D2
L
Rs
D 3
AS16-8.5-95-15
Stock
For neck section or total length, additional machining to user specifications is possible.
Size(mm)
D2
L3
8.5 8
120
Lf
L2
95 25 15
L1 Rs D3 Ds D4
Cutter
body
163
40 80 14.5 16 15.5 A 18
50 80 18
20
203
B 22
70 80 23
25
303
3
B 32
35
40
17
16 150 110 40 30
70 80 28
32
AHUM
1025R-2-M10
253
28
AHUM
1030R-2-M12
AHUM
1530R-2-M12
Suggested
retail price()
ItemCode
Stock
AS42-17-360-90
24,000
AHUM
1020R-2-M8
AS32-17-110-30
Note
ItemCode
B B Type
Type
D2
Ds
L2
L1
Lf
Ds
D2
D 3
Lf
Size(mm)
D2
L3
Rs D3 Ds
Lf
L2
L1
17 16 400 360 40
90
67 270 28
Cutter
body
Note
Suggested
retail price()
30
32
42 35 With 69,000
40 Air hole
Stocked Items.
27,000
30,200
36,200
Stocked Items.
L3
Point
L4
Cutter body
Suggested
retail price()
HSK-A63-10.5-30-18
20.8
3038 3 2019.72218.9
80,600
HSK-A63-10.5-70-18
25
82,800
48
18
HSK-A63-10.5-120-18
HSK-A63-12.5-35-21
24.3
HSK-A63-12.5-65-21
HSK-A63-12.5-65-21S
12.5
12
21
HSK-A63-12.5-115-21
48
70 73 35 3538 -
3538 3 2515.22814
81,400
82,400
86,700
31.8
81,400
HSK-A63-17-60-28
82,400
HSK-A63-17-60-28S
HSK-A63-17-110-28
17
16
28
48
86,200
L3Lf ABPFM/ARPFM/BCFM
NoteCoolant Pipe is attached.The L3 and Lf dimensions in parentheses show the data with ABPFM,ARPFM, or BCFM attached.
10
Arbor
86,400
HSK-A63-17-40-28
80 83 40 4043 -
Cutter
BT3010.52018
10
HSK-A63-10.5-70-18S
10.5
60 68 30 3038 -
AHUM1020R-3
22mm
Lf
L1
72mm
100mm
L3
130mm
M D3 Ds
HSKA63
Size(mm)
D2
63
D3
L4
D2
Item Code
Stock
DS
L1
Lf
BT,HSK
32
Note
HSKA63
BT,HSK
AHU1020R-3
Cutter
Arbor BT30
Commercial milling chuck (BT30 type)
C1
C 2
L1
C1
C 2
10
G
H1
L1
BT40-RSG8-135-M25
BT40-RSG8-130-M50
L110C1 C2 Weight S
H1
1.4 0.6
0.6
0.7
A63-RSG8-135-M25
135
25
110
1.4
0.7
1.5
A63-RSG8-130-M50
130
50
80
1.3
1.5
D
32 1.8
1.7
A63-RSG8-160-M50
160
50
110
1.4
1.7
80
1.5
3.1
A63-RSG8-155-M75
155
75
80
1.4
3.1
110
1.9
3.4
A63-RSG8-185-M75
185
75
110
1.5
3.4
1.5
4.0
A63-RSG8-165-M85
165
85
80
1.4
3.9
1.8
0.4
A63-RSG10-125-M25
125
25
100
1.6
0.4
1.8
1.4
160
50
110
BT40-RSG8-155-M75
155
75
BT40-RSG8-185-M75
185
75
30
165 85
80
25 100
Dimensions for125
the Modular
Mill mounting
M8
8.5
18
6.5
15
30
32
25
130
2.2
0.5
A63-RSG10-155-M25
155
25
130
1.9
0.5
BT40-RSG10-150-M50
150
50
100
1.9
0.9
A63-RSG10-150-M50
150
50
100
1.7
0.8
BT40-RSG10-180-M50
180
50
130
2.3
1.0
A63-RSG10-180-M50
180
50
130
2.0
1.0
175
75
100
2.0
1.6
175
75
100
1.8
1.6
BT40-RSG10-205-M75
205
75
130
2.4
1.8
A63-RSG10-205-M75
205
75
130
2.1
1.8
BT40-RSG10-200-M100
200
100
100
2.0
2.8
A63-RSG10-200-M100
200
100
100
1.8
2.7
BT40-RSG10-230-M100
230
100
130
2.4
3.0
A63-RSG10-230-M100
230
100
130
2.1
2.9
BT40-RSG12-125-M25
125
25
100
2.0
0.3
A63-RSG12-125-M25
125
25
100
1.9
0.3
BT40-RSG12-155-M25
155
25
130
2.4
0.4
A63-RSG12-155-M25
155
25
130
2.3
0.4
BT40-RSG12-150-M50
150
50
100
2.1
0.5
A63-RSG12-150-M50
150
50
100
2.0
0.5
BT40-RSG12-180-M50
180
50
130
2.5
0.7
A63-RSG12-180-M50
180
50
130
2.4
0.6
175
75
100
2.3
0.9
A63-RSG12-175-M75
175
75
100
2.2
0.9
BT40-RSG12-205-M75
205
75
130
2.7
1.1
A63-RSG12-205-M75
205
75
130
2.6
1.0
BT40-RSG12-200-M100
200
100
100
2.4
1.4
A63-RSG12-200-M100
200
100
100
2.3
1.4
BT40-RSG12-230-M100
230
100
130
2.8
1.6
A63-RSG12-230-M100
230
100
130
2.7
1.6
BT50-RSG8-120-M25
120
25
95
4.0
0.6
A100-RSG8-120-M25
120
25
95
2.6
0.6
BT50-RSG8-150-M25
150
25
125
4.3
0.7
A100-RSG8-150-M25
150
25
125
2.9
0.8
BT50-RSG8-145-M50
145
50
95
4.0
1.5
A100-RSG8-145-M50
145
50
95
2.6
1.5
175
50
125
4.3
1.7
A100-RSG8-175-M50
175
50
125
2.9
1.7
BT50-RSG8-170-M75
170
75
95
4.1
3.0
A100-RSG8-170-M75
170
75
95
2.7
3.1
BT50-RSG8-200-M75
200
75
125
4.4
3.3
A100-RSG8-200-M75
200
75
125
3.0
3.4
BT50-RSG8-180-M85
180
85
95
4.1
3.9
A100-RSG8-180-M85
180
85
95
2.7
4.0
BT50-RSG10-140-M25
140
25
115
4.3
0.4
A100-RSG10-140-M25
140
25
115
3.1
0.4
BT50-RSG10-170-M25
170
25
145
4.6
0.5
A100-RSG10-170-M25
170
25
145
3.5
0.5
BT50-RSG10-165-M50
165
50
115
4.4
0.8
A100-RSG10-165-M50
165
50
115
3.2
0.8
BT50-RSG10-195-M50
195
50
145
4.7
0.9
A100-RSG10-195-M50
195
50
145
3.6
1.0
190
75
115
4.5
1.6
A100-RSG10-190-M75
190
75
115
3.3
1.6
BT50-RSG10-220-M75
220
75
145
4.8
1.7
A100-RSG10-220-M75
220
75
145
3.7
1.8
BT50-RSG10-215-M100
215
100
115
4.5
2.7
A100-RSG10-215-M100
215
100
115
3.3
2.7
BT50-RSG10-245-M100
245
100
145
4.8
2.9
A100-RSG10-245-M100
245
100
145
3.7
2.9
BT50-RSG12-140-M25
140
25
115
4.6
0.2
A100-RSG12-140-M25
140
25
115
3.4
0.3
BT50-RSG12-170-M25
170
25
145
5.0
0.3
A100-RSG12-170-M25
170
25
145
3.7
0.4
BT50-RSG12-165-M50
165
50
115
4.7
0.5
A100-RSG12-165-M50
165
50
115
3.5
0.5
BT50-RSG12-195-M50
195
50
145
5.1
0.6
A100-RSG12-195-M50
195
50
145
3.8
0.6
190
75
115
4.9
0.8
A100-RSG12-190-M75
190
75
115
3.7
0.8
BT50-RSG12-220-M75
220
75
145
5.3
1.0
A100-RSG12-220-M75
220
75
145
4.0
1.0
BT50-RSG12-215-M100
215
100
115
5.0
1.3
A100-RSG12-215-M100
215
100
115
3.8
1.4
BT50-RSG12-245-M100
245
100
145
5.4
1.5
A100-RSG12-245-M100
245
100
145
4.1
1.6
BT50-RSG12-240-M125
240
125
115
5.2
2.0
A100-RSG12-240-M125
240
125
115
4.0
2.1
BT50-RSG16-140-M25
140
25
115
5.4
0.2
A100-RSG16-140-M25
140
25
115
4.1
0.2
BT50-RSG16-165-M50
165
50
115
5.6
0.3
A100-RSG16-165-M50
165
50
115
4.3
0.3
190
75
115
5.8
0.5
A100-RSG16-190-M75
190
75
115
4.5
0.5
BT50-RSG16-215-M100
215
100
115
6.0
0.7
A100-RSG16-215-M100
215
100
115
4.7
0.8
BT50-RSG16-240-M125
240
125
115
6.2
1.1
A100-RSG16-240-M125
240
125
115
4.9
1.1
BT40-RSG10-175-M75
BT40-RSG12-175-M75
BT50-RSG8-175-M50
BT50-RSG10-190-M75
BT50-RSG12-190-M75
BT50-RSG16-190-M75
M10 10.5
M12 12.5
M8
8.5
M10 10.5
M12 12.5
M16 17.0
22
22
18
22
22
25
6.5
6.5
6.5
19
24
15
19
24
29
36
43
30
36
43
52
38
45
32
38
45
54
A63
155
A100
BT40-RSG10-155-M25
1.3
80
BT40-RSG10-125-M25
C1 C2 Weight
L1
80
110
15
H1 C
50
6.5
25
25
18
130
8.5
105
135
M8
(kg)
Size(mm)
A63-RSG8-105-M25
80
BT40-RSG8-165-M85
BT40
25
BT40-RSG8-160-M50
BT50
L
105
Item Code
Rigidity value
H1 C
BT40-RSG8-105-M25
(kg)
Stock
Size(mm)
Rigidity value
Item Code
Stock
A63-RSG10-175-M75
M10 10.5
M12 12.5
M8
8.5
M10 10.5
M12 12.5
M16 17.0
22
22
18
22
22
25
6.5
6.5
6.5
19
24
15
19
24
29
36
43
30
36
43
52
38
45
32
38
45
54
No markManufactured upon request only. 10 Delivery time is about ten days after an order received.
(HSK-A)
Standard
accessories
Caution
Coolant duct(HSK)
1kgfm9.8N
1kgf (9.8N)
S (m)
11
Recommended
cutting conditions
Work material
Recommended
grade
Cutting conditions
16-2
Mild Steel
SS
JS4060
S-CSCM
300HB
Die Steel
SKDSKT
3040HRC
Pre-hardened Steel
n / vf
JS4060
JS4045
3,180
570
2,390
1,080
1,910
1,150
1,490
1,120
1,490
1,040
1,390
970
990
700
JP4120
2,490
2,110
Stainless Steel
(Dry Cutting)
SUS
990
850
Stainless Steel
(Wet Cutting)
SUS
Cast Iron
1,390
1,040
FCFCD
3,980
2,980
Aluminum Alloy
(wet condition)
450
340
Titanium Alloy
(wet condition)
Ti-6AI-4V
400
200
Ni based Alloy
(wet condition)
Inconel 718
450
2,390
1,000
1,910
1,070
2,980
420
2,230
940
1,780
1,000
n / vf
1,990
80 120 (100)
280
1,590
670
4,970
1,190
1,270
710
2,030
3,180
2,160
1,990
80 120 (100)
80 120 (100)
2,980
540
1,590
810
2,230
1,000
1,270
1,780
870
1,070
6,960
1,670
6,370
2,860
5,090
3,060
n / vf
900
30 60 (45)
160
720
320
570
340
30 60 (45)
n / vf
800
30 50 (40)
30 50 (40)
160
640
190
510
200
Feed rate and spindle revolution must be adjusted to correspond to tool overhang and machining conditions.
100%
Please consider the standard cutting conditions as 100% and adjust the machining conditions by referring to the table below.
3Dc
3Dc5Dc
5Dc
Rotation speed
100
70
50
Shoulder cutting
Feed rate
100
70
50
Rotation speed
100
70
50
70
50
35
100
70
50
80
55
40
Ramping
12
Overhang ratio
Surfacing
Slotting
Feed rate
Rotation speed
Feed rate
mm/min
n / vf
480
min-1
80 120 (100)
JP4120
JM4160
3,180
n / vf
JP4120
PTH30E
JM4160
n / vf
WH10
n / vf
PTH13S
JP4120
mm/min
JM4160
PTH30E
min-1
()
mm/min
GX2160
JM4160
min-1
(Dry)
mm/min
5 flutes
n / vf
32-5
JS4060
JS4045
4 flutes
min-1
n / vf
2 flutes
Dc Tool diameter
AHU/AHUM 10
20-3 3 flutes
25-4
25-2
2 flutes
32-3
3 flutes
Dc Tool diameter
AHU/AHUM/AHUB15
40-4 4 flutes 50-5 5 flutes 63-6
min-1
mm/min
min-1
mm/min
min-1
mm/min
1,910
760
1,490
900
1,190
950
min-1
mm/min
950
950
6 flutes
min-1
mm/min
760
910
80-7
7 flutes
100-8 8 flutes
min-1
mm/min
600
840
min-1
mm/min
480
760
760
1,490
900
1,190
950
950
950
760
910
600
840
480
760
530
1,390
630
1,110
670
890
670
710
640
560
580
450
380
990
450
800
480
640
480
2,490
1,490
1,590
1,590
1,590
510
450
400
420
320
380
1,260
1,520
990
1,390
760
1,220
1,270
510
990
600
800
640
640
640
610
400
560
320
510
80 120 (100)
80 120 (100)
0.15 0.25 (0.2)
710
1,390
840
1,110
890
890
890
710
850
560
780
450
710
1,730
3,980
2,030
3,180
2,160
2,550
2,160
2,530
2,580
1,990
2,370
1,590
170
450
200
360
210
290
210
230
200
30 60 (45)
100
400
120
320
180
250
130
Cast Iron
FCFCD
Aluminum Alloy
(wet condition)
190
130
150
30 50 (40)
30 60 (45)
130
Stainless Steel
(Wet Cutting)
(Wet)
2,160
Stainless Steel
(Dry Cutting)
SUS
(Dry)
SUS
510
80 120 (100)
1,780
Die Steel
80 120 (100)
1,990
SS
SKDSKT
80 120 (100)
3,180
Mild Steel
530
S-CSCM
Work material
Titanium Alloy
(wet condition)
Ti-6AI-4V
200
120
30 50 (40)
160
110
130
100
30 50 (40)
30 50 (40)
0.07 0.13 (0.1)
Ni based Alloy
(wet condition)
Inconel 718
Ramping
Although ramp angle is limited due to cutting edge design, direct milling is possible without
pre-drill-hole with ramping and helical milling methods like next pictures.
Ramp Angle
HoleDia.
AHUL/AHUM 10
Dc
type
mm
Tool diameter 16 20 21 25 26 30 32 35
AHUL/AHUM 15
Dc
Tool diameter
25
30
type
32
mm
35
40
50
5
4
4
3.5
3
2
Ramp Angle
Hole Dia. 3447 4356 4760 5466 6476 8396
Ramping
Helical milling
NoteThe
ramp angle should be set within the ranges listed above. Use at ramp angles of
1 or less is recommended. For hole diameters outside the ranges listed above, a
pilot hole should be drilled before milling.
The steel chips may cause cuts, burns or damages to eyes. Be sure to install the safty cover around the tool and wear the safty
glasses when carring out any works.
Do not use non-water-soluble cutting oils.Such oils may result in fire.
13
Shoulder cutting e=
Work material
Expanded aluminum
alloy material
A5052
A7075 , etc.
or
Air-blow or wet:
Water-soluble agent
ae
AC4A,
ADC12 , etc.
or
Air-blow or wet:
(Water-soluble
agent )
a 0.5Dc
AHU/AHUM 10 type
Cutting
conditions
Pure copper
C1100,
C1020 , etc.
(Wet:
Water-soluble agent )
AHU/AHUB/AHUM 15 type
16
20
25
32
35
25
32
35
40
50
63
80 100
2 Flutes
3 Flutes
4 Flutes
5 Flutes
5 Flutes
2 Flutes
3 Flutes
3 Flutes
4 Flutes
5 Flutes
6 Flutes
7 Flutes
8 Flutes
9,950
9,090
9,500
7,640
6,060
5,970
4,770
2
3
3
4
5
6
7
8
2
3
4
5
5
nmin-1)
v fmm/min
f z(mm/t)
v c(m/min)
a p (mm)
nmin-1)
v fmm/min
f z(mm/t)
v c(m/min)
a p (mm)
nmin-1)
ap
v fmm/min
f z(mm/t)
v c(m/min)
a p (mm)
7,150
7,620
8,920
8,180
4,800
5,970
5,450
7,600
7,640
7,270
8,360
7,630
0.15
0.15
0.15
0.15
0.15
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
800
1,000
1,000
1,200
1,200
950
1,000
1,000
1,200
1,200
1,200
1,500
1,500
9,520
8,730
9,600
7,960
7,270
7,600
6,110
4,850
4,780
3,820
3,820
5,720
6,100
7,140
6,550
3,840
4,780
4,360
6,080
6,110
5,820
6,690
6,100
0.15
0.15
0.15
0.15
0.15
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
640
800
800
960
960
760
800
800
960
960
960
1,200
1,200
5,970
4,770
3,820
2,980
2,730
3,820
2,980
2,730
2,390
1,910
1,520
1,190
955
1,790
2,150
2,290
2,240
2,050
1,530
1,790
1,640
1,910
1,910
1,820
1,670
1,530
0.15
0.15
0.15
0.15
0.15
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
300
300
300
300
300
300
300
300
300
300
300
300
300
Note Use the appropriate coolant for the work material and machining shape.
30% 0.7
f z
f z
These conditions are for general guidance; in actual machining conditions adjust the
parameters according to your actual machine and work-piece conditions.
When cutting grooves, reduce the feed rate by 30% (set it to 0.7 times the value
shown above).
When L/D = 4 or higher, reduce the rotation speed and feed rate by 60% (set them
to 0.4 times the values shown above).
Use on a machine equipped with splashguards. During use, be sure to wear protective
equipment such as safety glasses, and always perform work in a safe environment.
When using a machine that cannot provide the rotation speed shown above, set the
highest rotation speed possible and calculate the feed rate using the f z value.
Be sure to use this tool at rotation speeds within the acceptable range for the milling
chuck being used. If the acceptable rotation speed range is below the rotation speed
shown above, set the highest acceptable rotation speed and calculate the feed rate
using the f z value.
HD7010
Work material
Recommended grade
Cutting conditions
Graphite
v c
HD7010
Cutting speed
m/min
f z
Feed rate
mm/t
v c
AC4AADC12
(or:
(Air-blow or wet:water-soluble agent)
HD7010
Cutting speed
m/min
f z
Feed rate
mm/t
AHU/AHUM 10 type
AHU/AHUB/AHUM 15 type
16
2035
2550
6380
100
150300
150300
150300
150300
150300
0.100.20
0.100.20
0.10.25
0.10.25
0.10.25
200500
200500
200600
200600
200600
0.100.20
0.100.20
0.10.25
0.10.25
0.10.25
NoteUse the appropriate coolant for the work material and machining shape.
These conditions are for general guidance; in actual machining conditions adjust the parameters according to your actual machine and work-piece conditions.
Since there is a danger of breakage when using this tool, be sure to use the cutting area cover, protective goggles, safety shoes, etc.
14
Cutting Speed
AHUL10
Work material
AHUL15
type
ap
2Dc
3Dc
4
3
2
25
f z = 0.15
4Dc
1
4
(mm/t)
12
ap
ap
Cutting Depth(mm)
f z = 0.15
(mm/t)
1
15
4Dc
5Dc AHUL1020R-3
(mm/t)
ap
f z = 0.15
(mm/t)
1
10
15
20
aeCutting Width(mm)
3Dc AHU1025R-4
(mm/t)
ap
(mm/t)
1
16
3Dc AHU1032R-5
Overhang
4Dc AHUL1032R-4
Overhang
24
32
f z = 0.15
aeCutting Width(mm)
30
Cutting
edge Dia.
Dc:
Cutting
edge Dia.
2Dc
12
10
3Dc
8
6
4
2
0
10
20
Dc:
40
Overhang
50
20
aeCutting Width(mm)
14
10
Overhang
4Dc
3Dc AHUL1540R-4
Cutting Depth(mm)
f z =0.15
ap
Cutting Depth(mm)
32
3Dc
1.5Dc
2Dc AHU1540R-4
7
5
8
6
Cutting
edge Dia.
3Dc
Dc:
2Dc
10
Cutting
edge Dia.
Overhang
32
1.5Dc
12
25
Dc:
Overhang
4Dc AHUL1025R-3
24
Overhang
40
16
aeCutting Width(mm)
14
4Dc
Overhang
3Dc
4Dc AHUL1532R-3
Cutting Depth(mm)
f z =0.15
ap
Cutting Depth(mm)
25
4Dc
1.4Dc AHU1532R-3
Cutting
edge Dia.
Cutting
edge Dia.
3Dc
Dc:
3Dc
10
Overhang
25
1.4Dc
12
20
Dc:
Overhang
20
Overhang
32
aeCutting Width(mm)
15
aeCutting Width(mm)
Overhang
5Dc
2Dc
3Dc AHU1020R-3
10
14
10
4Dc AHUL1525R-2
3Dc
4Dc
4
2
2Dc
3Dc AHU1525R-2
Cutting
edge Dia.
Overhang
4Dc
10
Dc:
3Dc
4Dc AHUL1016R-2
12
16
Overhang
(mm/t)
3Dc
ae Cutting Width(mm)
2Dc AHU1016R-2
f z =0.15
20
Cutting Depth(mm)
(mm/t)
Cutting Depth(mm)
ap
Cutting Depth(mm)
f z =0.1
type
14
16
Machine
30
40
50
aeCutting Width(mm)
2Dc AHU1550R-5
Overhang
3Dc AHUL1550R-4
Overhang
Dc:
Cutting
edge Dia.
NotePlease adjust the cutting condition with reference to the above-stated graph depending on the stiffness of a work piece or a machine.
15
Parts name
Mold parts
Field Data
Work material
10
AHU1532R-3
JDMT150508R P10
vc = 100m/min
v f=540mm/min
23
AHUB1550RM-5
JDET150504R-FA N10
vc = 722m/min
v f=3,700mm/min
vc = 260m/min
v f=1,260mm/min
JX104521.3
SKD61 Slotting
N10 grade
AHU1540R-4
JDMT150508R P30
SS400
Machine parts
Automotive parts
Mold parts
Turbine blade
P30 grade
SUS
SUS casting
AHU1540R-4
JDMT150508R-TFW M30
M30 grade
S55C
AHU1532R-3
JDMT150508R-FW P30
SUS410
AHUM1040R-6
JDMT100308R-FW M40
P30 grade
M40 grade
Aircraft parts
P30 grade
Machine parts
SUS410 AHUL1540R-5
JDMT150530R P30
SUS410; Welding bead removal
13Cr
Turbine blade
ap = 2mm
P10 grade
A6061
Aircraft parts
)
Note
vc = 30m/min
v f=120mm/min
SKD61
Mold parts
Result
(40HRC) AHUL1016R-2
JDMT100308R P10
Pre-Harden Steels
P10 grade
Cutting Conditions
Tools
apae = 3.540mm
apae = 739mmdry
JX1045 provides 2 times the tool life and 1.3 times the
efficiency of our company's previous products.
vc = 63m/min
v f=250mm/min
ap = 1.5mmwet
vc = 1,600m/min
v f=960mm/min
For TFW type, tool life increased 2.5 times that of current products.
apae = 52mm
vc = 150m/min
v f=1,430mm/minwet
Good results with less stepping on cut surfaces during finish processing
ap = 2.5mm
vc = 100m/min
v f=600mm/min
vc = 110m/min
v f=525mm/min
21.2
vc = 80m/min (wet)
v f=480mm/min
ap = 5mm Slotting
P30 grade
apae = 43mm
M30 grade
ap = 23mm ae = 5.5mm
AHU1532R-3
JDMT150508R M30
TFW2.5
The diagrams and table data are examples of test results, and are not guaranteed values.
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Specifications for the products listed in this catalog are subject to change without notice due to replacement or modification.
2014-12ME-HNT3
2012-2:FP