You are on page 1of 16

New Product News No.

1210-2
2014-12
JM4160
JS4045

JP4120
GX2160

High Feed Ultra End Mill

Pat. No.

3003986

Roughing

Semi
Finishing

4555HRC

Planing Side Cutting Slotting

Die-sinking Profiling

Helical

Applications
Spot facing

For machining pre-hardened steel or tempered steel

Grade for processing stainless-steel materials

Patent
Pending

FW,TFW,FF,FA
For FW, TFW, FF, and FA type inserts

Patent
Pending

General purpose for steel

Grade for processing stainless-steel materials

Wall surface accuracy during shoulder milling has been improved.

Exceptionally tough High-Feed Ultra End Mill.

!!23
Cutter bodies are added 23 items.

Inserts join the ranks of tools for


difficult-to-cut materials.
2 Newly appear two kind of breakers
B5/B7
B5/B7 type breaker

Strongly-raked low-cutting-force breaker

C5/C7
C5/C7 type breaker

JP4120

JS4045

JM4160

5562HRC

GX2160

Mildly-raked low-cutting-force breaker

Technology

Features and Applications

AHU has the outstanding sharpness and toughness.


Evolved into the multi-function tool in which a ramping operation is
possible.
Enlarging the range of applications. Especially, AHU is suitable for
turbine-blade machining.

2
It is lineup about two series by cutting edge length.

AHU(L)10 Multi-flute type for low depth of cut.


AHU(L)15 High rigidity type for high depth of cut.

30%

Cutting force is reduced by high rake geometry.

30% increasing rigidity compared with


comventional by using special steel and chip
pocket geometory.

Ramping operation is possible.

1mm

Coolant through is available.

"Dia+1mm"
Dia exaggerated size article is standardized.

Repartory

Insert
cross-section

Increasing tool life and suitable for high


speed cutting by new substrate and coating.

AHUL1021R-3
AHUL1026R-3

Recommended grades map

Low cutting force edge shape

Tough cutting edge shape

()

( )

General purpose

Tough cutting edge

FW
FF

TFW

Sharp edge

Positive land (Large rake)

Positive land (Small rake)

FA

B5/B7

C5/C7
C5/C7 type

FW type, FF type, Conventional

Application

Aluminum use

FA type

B5/B7 type

Stainless steel materials


Titanium, Nickel-based alloy

Stainless steel materials


Nickel-based alloy

General Breaker

TFW type

Forged surface cutting;


Strong intermittent cutting

JS4045
JS4060

JS4060

3040HRC

JP4120

JM4160

JM4160

JM4160

PTH13S

WH10
SD5010

HD7010
Cast aluminum alloy material

JP4120

PTH30E

JM4160
ST ST material

Mild steel, Carbon steel


Alloy steel, Die steel

Pre-hardened steel
Stainless steel
Cast iron

Aluminum alloy

Titanium alloy

Nickel-based alloy

GX2160

JP4120
AG AG material


2
Inserts join the ranks of tools for dicult-to-cut materials.
Newly appear two kind of breakers

B5/B7
B5/B7 type breaker

Strongly-raked low-cutting-force breaker

For cutting of stainless steel materials, machining of titanium alloys, and cutting
of nickel-based alloys.

C5/C7
Mildly-raked low-cutting-force breaker

C5/C7 type breaker

For machining of stainless steel materials and machining of nickel-based


alloys.

Features 1

Features 2

Achieved low cutting force by larger axial rake angle

The cutting flute length is shortened to suppress chattering


vibrations during slotting, etc.

15

B/C
18

Conventional Insert : 15 degrees

New breaker B/C type: 18 degrees

10Type

Max. ap=5mm

15Type

Max. ap=7mm

10Type ap=5mm

5mm

7mm

For 10 type, maximum cutting depth ap=5mm.

B5/C5B7/C7
ap

When using B5/C5 or B7/C7 breakers, there are restrictions on maximum cutting
depth ap. Please use after checking machining conditions beforehand.

Comparison of cutting force

Conventional

25%

B5/B7

Cutting force is reduced


by 25% compared
to conventional
breakers!

X X axis
Y Y axis
Z Z axis
Resultant force

New breaker
B5/B7 type

100

200
Cutting force

(kgf)

300

400

AJ

Features of AJ Coating series

Layer structure

AlAlTi

AJ Coating

Patent Pending

Employs an AlTi layer with a new composition created by increasing the Al content of conventional layers.
Excellent wear resistance, chipping resistance, and heat resistance!

Welding-resistant low-cutting-force coating


surface layer

New technology!!

Al

Coating with excellent wear resistance and


chipping resistance

The new layer with high Al content employs a new composition and optimizes the crystal structure to improve
wear resistance and chipping resistance!
Employs a low-friction-effect coating with excellent welding resistance as the top-most surface layer.
This reduces welding to the work and decreases cutting force!

Photograph of coating structure

New PVD Technology

Grade for machining pre-hardened or hardened materials

JP4120

AJ
Employs a fine carbide substrate with an excellent balance between wear resistance and toughness and the new "AJ
Coating" to provide improved wear resistance and chipping resistance.
Highly versatile with excellent wear resistance and chipping resistance when machining steel materials with
hardnesses of 30 to 50 HRC

30 50HRC
Strong fields

0.40

30 50HRC

Flank wear VBmax (mm)

Features

0.30

Grade for machining stainless-steel materials

0.10

Provides long tool life for general processing of stainless-steel materials

General purpose for steel

Features

0.40
Flank wear VBmax (mm)

Employs a carbide substrate with high toughness and the new "AJ Coating" to improve wear resistance and chipping
resistance when machining stainless-steel materials.
Employs AJ Coating with excellent welding resistance to reduce the welding to work material that occurs when
machining stainless steel materials.

New PVD Technology

10

20

40

Work materialSUS63035HRC
ToolAHU1532R-3
InsertJDMT150508R
Cutting conditions
vc=120m/min
f z=0.12mm/t
apae=35mm
Dry
Single-flute cutting

Conventional

0.30
0.20

JM4160

0.10
0
0

JS4045

Cutting length (m)

Layer structure

JSNew JS coating

Heat resistant layer

JS4045 adopts heat resistant layer, reduces the crater wear by high-speed cutting.
JS4045 adopts heat resistant substrate, reduces the wear and improves tool life.
Improves tool life on dry cutting.

Wear resistant layer

SSSCSCM35HRC
Strong fields

30

Cutting length (m)

JM4160

AJ

Strong fields

JP4120

AJ
Features

Conventional

0.20

Exhibits excellent cutting performance when machining pre-hardened or hardened steel with hardnesses of 30 to 50 HRC
Exhibits excellent wear resistance even on difficult-to-cut diecast tool steel or precipitation-hardened stainless steel, or for finishing.

New PVD Technology

Work materialSKD61(40HRC)
ToolAHU1532R-3
InsertJDMT150508R
Cutting conditions
vc=120m/min
f z=0.15mm/t
apae=310mm
Dry
Single-flute cutting

continuous and light interrupted cutting of less than 35HRC dry cutting.

Heat resistant substrate

Photograph of coating structure

New CVD Technology

GX2160

Grade for processing stainless-steel materials

Features

Increasing the fineness of the membrane's columnar structure improves wear resistance.

CVD
Strong fields

Adopt CVD coating with excellent heat resistance improves wear resistance and provides long life when dry-cutting
stainless steel materials.

Layer structure

High welding resistance / heat resistance

New anchor-effect
alumina bonding layer

Adhesion of alumina layer

Hard layer with fine


columnar structure

Wear resistance / toughness

High-hardness,
tough substrate

Toughness / heat-fracture resistance

Photograph of coating structure

alumina layer for


surface smoothness

lineup

Shank type

Rap

Rs

L1

Ds

Ds

ap

Dc

Numeric figure in a circle.

Dc

AHU(L)

Rs

L1
L

Item Code

Stock

No. of
Flutes

D c

AHU1016R-2

16

AHU1020R-3

AHU1025R-4

AHU1030R-5
AHU1032R-5

Type

Regular Shank Type

Size(mm)

D s

L1

Shape

Inserts

100

30

70

16

JDMT1003

20

110

30

80

20

JDMT1003

R-FW

25

120

35

85

25

JDMT1003

30

120

45

75

32

JDET1003 R-FF

32

130

45

85

32

JDET100304R-FA

AHU1525R-2

25

125

40

85

25

AHU1530R-2

30

130

45

85

25

AHU1532R-3

32

140

45

95

32

AHU1535R-3

35

140

45

95

32

40

140

45

95

32

40

140

45

95

32

40

140

45

95

32

50

140

45

95

32

AHU1540R-3

AHU1540R-4

AHU1540R-2

ap

9
(5)

14
(7)

AHU1550R-3

AHU1550R-5

50

140

45

95

32

AHUL1016R-2

16

150

50

100

16

20

160

60

100

20

R-B5/C5

JDMT1505

JDMT1505

R-FW

JDMT150508R-TFW
JDMT1505

R-B7/C7

JDET1505

R-FF

JDET1505

R-FA

AHUL1020R-3

20

160

60

100

20

21

160

30

130

20

JDMT1003

25

180

75

105

25

75

105

25

JDMT1003

R-FW

35

145

25

AHUL1025R-2

AHUL1025R-3

25

180

AHUL1026R-3

26

180

30

180

45

135

25

30

180

45

135

25

32

200

90

110

32

35

200

45

155

32

AHUL1030R-2
AHUL1030R-3
AHUL1032R-4

9
(5)

JDMT1003

R-B5/C5

JDET1003 R-FF
JDET100304R-FA

AHUL1035R-2

AHUL1035R-4

35

200

45

155

32

AHUL1525R-2

25

180

75

105

25

30

180

45

135

25

32

200

90

110

32

35

200

45

155

32

35

200

45

155

32

JDMT150508R-TFW

40

220

45

175

32

JDMT1505

40

220

45

175

32

JDET1505

R-FF

JDET1505

R-FA

AHUL1530R-2

AHUL1532R-3

AHUL1535R-2
AHUL1535R-3

14
(7)

AHUL1540R-3

AHUL1540R-4

40

220

45

175

32

AHUL1540R-5

40

220

45

175

32

AHUL1550R-4

50

220

45

175

42

AHUL1540R-2

Stocked Items.

Undercut type)

Suggested retail price ()

AHUL1020R-2
AHUL1021R-3

Long Shank Type

Standard type)

JDMT1505

JDMT1505

R-FW
R-B7/C7

30,500
37,600
43,800
50,800
53,600
34,700
36,100
38,800
42,900
39,700
42,500
45,300
47,800
53,400
34,200
38,600
41,400
41,800
39,400
42,200
43,100
43,100
45,900
48,600
44,800
50,400
38,300
40,000
42,800
43,600
46,400
44,300
47,100
49,900
52,700
54,800

Stocked Items of New products.

JDMT1003R-B5/C5JDMT1505R-B7/C7ap

Note The maximum ap in the case of using JDMT1003

R-B5/C5, JDMT1505

R-B7/C7 is a value shown in ( ).

Modular type

R- (-M

Numeric figure in a circle.

Lf

L1

Stock

AHUM1016R-2

AHUM1018R-2

Item Code

L2

Size(mm)


No. of
Flutes

E
Notch width

D 2

D c

ap

Db

AHUM

Inserts

16

25

8.5 M8 12.8 5.5

17

10

30,500

18

25

8.5 M8 14.5 5.5

17

10

34,000

AHUM1020R-2-M8

20

25

8.5 M8 14.5 5.5

17

10

34,800

AHUM1020R-3

20

30

10.5 M10 17.8 5.5

19

10

15

37,600

1 AHUM1022R-3

22

30

10.5 M10 17.8 5.5

19

10

15

AHUM1025R-2-M10

25

30

10.5 M10 17.8 5.5

19

10

15

AHUM1025R-4

25

35

22

10

17

1 AHUM1028R-4

28

9 12.5 M12 20.8 5.5


35 (5) 12.5 M12 23
5.5

22

10

17

AHUM1030R-2-M12

30

35

12.5 M12 23

22

10

17

AHUM1030R-5

30

40

17

M16 28.8 6

23

12

22

AHUM1032R-5

32

40

17

M16 28.8 6

23

12

22

53,600

AHUM1035R-2

35

40

17

M16 28.8 6

23

12

22

47,200

AHUM1035R-5

35

40

17

M16 28.8 6

23

12

22

55,600

AHUM1040R-6

40

40

17

M16 28.8 6

23

12

22

58,800

AHUM1525R-2

25

35

12.5 M12 20.8 5.5

22

10

17

34,700

AHUM1528R-2

28

35

12.5 M12 23

5.5

22

10

17

AHUM1528R-3

28

35

5.5

22

10

17

AHUM1530R-2-M12

30

14 12.5 M12 23
35 (7) 12.5 M12 23

5.5

22

10

17

AHUM1530R-3

30

40

17

M16 28.8 6

23

12

22

AHUM1532R-3

32

40

17

M16 28.8 6

23

12

22

L1

5.5

L2

JDMT1003R
JDMT1003R-FW
JDMT1003

R-B5/C5

JDET1003 R-FF
JDET100304R-FA

JDMT1505R
JDMT1505R-FW
JDMT150508R-TFW
JDMT1505 R-B7/C7
JDET1505R-FF
JDET1505R-FA

Stocked Items. Stocked Items of New products.

JDMT1003R-B5/C5JDMT1505R-B7/C7ap

12
P.9

AHUMR--MP.9

Note The maximum ap in the case of using JDMT1003


R-B5/C5, JDMT1505
R-B7/C7 is a value shown in ( ).
Do not apply lubricants such as grease, etc. to the "contact faces" and "modular screws" of the "modular mill", "dedicated shanks" and "dedicated arbor".
When1 and2 (p.9) are used together as a set, there is no interference.
Use in the pair of AHUM
R- -M
and the dedicated shank of P.9 does not have and interference with a work piece.

Suggested
retail price ()

Lf

Db

D c

ap

D 2

37,600
38,200
43,800
47,300
42,400
50,800

34,700
34,700
36,100
38,800
38,800

Bore type

R(M)-

Numeric figure in a circle.

Db

Db

Db

a
b
R

ap

d 1

d 1
Dc

Dc

d 1
Dc

C type

Item Code

Stock

AHUB1550R-3

AHUB1550R-5

No. of
Flutes

D type

E type

Size(mm)
D c

50

ap

50

50

ap

AHUB15

ap

Shape

Inserts

Suggested retail price ()

d1

D b

a
8.4

59,100
64,700

50

22.225

17

47

20

50

22.225

17

47

20

8.4

AHUB1550RM-3

50

22

17

47

20

10.4

6.3

AHUB1550RM-5

50

22

17

47

20

10.4

6.3

AHUB1563R-3

63

22.225

17

45

20

8.4

AHUB1563R-6

17

45

20

8.4

17

45

20

10.4

6.3

14
22.225
(7)
22

59,100

JDMT1505

JDMT1505

R-FW

64,700
63,000

JDMT150508R-TFW

63

AHUB1563RM-3

63

AHUB1563RM-6

63

22

17

45

20

10.4

6.3

AHUB1580R-4

80

25.4

20

50

26

9.5

73,200

AHUB1580R-7

80

25.4

20

50

26

9.5

81,600

AHUB15100R-8

100

31.75

45

60

32

12.7

99,000

Stocked Items.

JDMT1505

R-B7/C7

71,400

JDET1505

R-FF

63,000

JDET1505

R-FA

71,400

Stocked Items of New products.

JDMT1505R-B7/C7ap

NoteThe arbor screw for attaching the cutter is included with the cutter body.
The maximum ap in the case of using JDMT1505
R-B7/C7 is a value shown in ( ).

Parts

Parts

Clamp Screw

Driver

Wrench

Arbor Screw

Screw anti-seizure agent

Shape

Fastening Suggested
torque
retail

Cutter body

Nm price ()

AHUL1016R-2

250-141

1.1

700

AHUL1020R-1035R- 251-141

1.1

700

AHUL15R-

Suggested
retail
price ()

104-T8

1,470

104-T15

1,670

AHUB1550RM-31563RM-3
AHUB1550RM-51563RM-6
AHUB1580R-4

412-141

2.9

440

Suggested
retail
price ()

105-T15

1,720

AHUB1580R-7
AHUB15100R-8

Suggested
retail
price ()

100-178

1,430

100-175

150

100-179

1,430

100-212

150

AHUM10R-

(-M

250-141

1.1

700

104-T8

1,470

AHUM15R-

(-M

412-141

2.9

440

104-T15

1,670

P-37

Not included with product


(sold separately)

Inserts

General cutting, First recommended

P
M
K

General cutting, Second recommended

Carbon steels
A

SUS, etc.

15
B

Graphite

N Aluminum Alloy
S Titanium Alloy

10

10

4
4

4
4

4
4
4
4

10

10
10

HD

0.4
0.8
2.0
3.2
0.4
0.8
0.8
11 6.1 3.5
0.8
2.0
2.0
3.0
3.0
3.2
3.2
0.4
0.8
2.0
3.0
0.4
0.8
16 9.12 5 0.8
0.8
0.8
2.0
2.0
3.0
3.0
0.4
11 6.1 3.5
0.8
0.4
16 9.12 5
0.8
11 6.1 3.5 0.4
0.2
16 9.12 5 0.4
3.0

DLC-Coated

DLC

PTH13S

PTH40H

TH-Coated

10

SD5010

TH

PTH30E

JX1060
10

Carbide

10

HD-Coated

WH10

HD7010

JX1020

JX1045

10
JDMT100304R

10
JDMT100308R

10
JDMT100320R

10 10
JDMT100332R

10
JDMT100304R-FW

10 10
JDMT100308R-FW


JDMT100308R-B5


JDMT100308R-C5

JDMT100320R-B5


JDMT100320R-C5

JDMT100330R-B5


JDMT100330R-C5

JDMT100332R-B5

JDMT100332R-C5 M
M 10
JDMT150504R
10
JDMT150508R

10
JDMT150520R

10
JDMT150530R

10
JDMT150504R-FW

10 10
JDMT150508R-FW

10 10
JDMT150508R-TFW


JDMT150508R-B7


JDMT150508R-C7

JDMT150520R-B7


JDMT150520R-C7

JDMT150530R-B7


JDMT150530R-C7
JDET100304R-FF

JDET100308R-FF

JDET150504R-FF

JDET150508R-FF

E
E


JDET100304R-FA


JDET150502R-FA


JDET150504R-FA


JDET150530R-FA

JX-Coated

JS-Coated

JX

JS

JS4060

GX-Coated

JS4045

JM-Coated

GX

GX2160

JM

AJ-Coated

JM4060

AJ

JP-Coated

JM4160

JP

AJ-Coated

Tolerance
Class

JP4020

Item Code

JP4120

AJ

Nickel-based Alloy

Suggested retail price()

Size(mm)

AJ
JP
JM
Insert GX SD5010
cross-section
shape JS HD7010 WH10
JX
r
TH
AJ,JP,JM,GX,JS
JX,TH-Coated

Fig.1

Fig.4
Fig.5
Fig.4
Fig.5
Fig.4
Fig.5
Fig.4
Fig.5

Fig.1

Fig.2
Fig.4
Fig.5
Fig.4
Fig.5
Fig.4
Fig.5
Fig.1

Fig.3

1,160
1,160
1,160
1,160
1,160
1,160
1,160
1,160
1,160
1,160
1,160
1,160
1,160
1,160
1,320
1,320
1,320
1,320
1,320
1,320
1,320
1,320
1,320
1,320
1,320
1,320
1,320
1,450
1,450
1,650
1,650

8,700
8,700
9,900
9,900
2,030
2,310
2,310
2,310

Stocked Items of New Products. Stocked Items.


No MarkManufactured upon request only.
4 Production will be closed in April 2015.
4 20154
10

20151010 Production will be closed in October 2015.


Not Manufactured.

r2.0
NoteWhen using the insert with Radius bigger than r2.0, it is necessary to carry out additional cutting of cutter body corner part.

1,160
1,320
1,320
1,320

The Shanks for Modular Mill


Carbide Shank

A A Type

B B Type
L3

L3

ItemCode

2
2

2
2
2

ASC16-8.5-95-30
ASC16-8.5-120-55
ASC16-8.5-140-75
ASC16-8.5-160-95
ASC16-8.5-160-30
ASC20-10.5-120-50Z
ASC20-10.5-170-90Z
ASC20-10.5-220-120Z
ASC20-10.5-270-150Z
ASC20-10.5-220-50Z
ASC20-10.5-270-50Z
ASC25-12.5-145-65
ASC25-12.5-215-115
ASC25-12.5-265-145
ASC25-12.5-315-195
ASC25-12.5-265-65
ASC25-12.5-315-65
ASC32-17-160-80
ASC32-17-210-110
ASC32-17-260-140
ASC32-17-310-190
ASC32-17-360-240
ASC32-17-260-80
ASC32-17-310-80
ASC32-17-360-80

D2

8.5

M8

10.5 10

10.5 10

12.5 12

12.5 12

17

16

17

16

L3
120
145
165
185
185
150
200
250
300
250
300
180
250
300
350
300
350
200
250
300
350
400
300
350
400

L
95
120
140
160
160
120
170
220
270
220
270
145
215
265
315
265
315
160
210
260
310
360
260
310
360

Lf

L2
30
55
75
95
30
50
90
120
150

L1
55
80
100
120
55
80
120
150
180

30

50

80

35

65
115
145
195

100
150
180
230

35

65

100

40

80
110
140
190
240

120
150
180
230
280

40

80

120

25

30

Ds

D 3

Ds

D4

Size(mm)

Stock

Rs

L2

Lf

2
2

Rs

D2

D2

D 3

Lf

L1

L1
L2

Rs
65
65
65
65
130
70
80
100
120
170
220
80
100
120
120
200
250
80
100
120
120
120
180
230
280

D3 Ds D4

14.5

16

15.5


Type

Cutter body

163
18

Note

AHUM
1020R-2-M8

18.5

18.5

23

20

19.5

20

19.5

25

203
22
AHUM
1025R-2-M10

253
28
AHUM
1030R-2-M12
AHUM
1530R-2-M12

23

25

28

32

28

32

303
323
35
40

With
Air hole

Suggested
retail price()

41,000
44,800
47,700
50,200
50,200
48,400
54,200
59,600
75,600
59,600
75,600
55,400
64,900
75,600
97,500
75,600
97,500
84,000
85,000
101,000
137,000
173,000
101,000
137,000
173,000

Stocked Items.
21P6
When2 and1 (p. 6) are used together as a set, there is no interference.

Commercial milling chucks or shrink-fit holders can be used.


40200
For the 40 size. it is recommended that the protrusion length be 200mm or less.
3
For 3, since the cutter diameter is smaller than the shank diameter, interference occurs at the shank.

Steel Shank

Steel Shank

L3
L
L1
L2

Rs

Ds

D4

L3
L1
Lf

A A Type

Rs

L2

D 3

L3

D2

L
Rs

D 3
AS16-8.5-95-15

Stock

For neck section or total length, additional machining to user specifications is possible.

Size(mm)
D2

L3

8.5 8

120

Lf

L2

95 25 15

L1 Rs D3 Ds D4

Cutter
body

163
40 80 14.5 16 15.5 A 18

50 80 18

20

203
B 22

AS25-12.5-115-35 12.5 12 150 115 35 35

70 80 23

25

303
3
B 32
35
40

17

16 150 110 40 30

70 80 28

32

AHUM
1025R-2-M10

253
28

AHUM
1030R-2-M12
AHUM
1530R-2-M12

Suggested
retail price()

ItemCode

Stock

AS42-17-360-90

24,000

AHUM
1020R-2-M8

AS20-10.5-100-20 10.5 10 130 100 30 20

AS32-17-110-30

Note

ItemCode

B B Type
Type

D2

Ds

L2

With Air hole

L1
Lf

Ds

D2

D 3

Lf

Size(mm)
D2

L3

Rs D3 Ds

Lf

L2

L1

17 16 400 360 40

90

67 270 28

Cutter
body

Note

Suggested
retail price()

30
32
42 35 With 69,000
40 Air hole

Stocked Items.

27,000

NoteCommercial milling chucks can be used.

30,200

36,200

Stocked Items.

NoteCommercial milling chucks can be used.


For 3, since the cutter diameter is smaller than the shank diameter,
interference occurs at the shank.

Modular Mill Arbor


26

L3

Point

L4

Cutter body

Suggested
retail price()

HSK-A63-10.5-30-18

20.8

3038 3 2019.72218.9

80,600

HSK-A63-10.5-70-18

25

100108 70 3038 10 4048 3 2012.12211.6

82,800

48

100108 70 3038 10 4048 12 2012.12211.6

18

HSK-A63-10.5-120-18

30.2 150158 120 3038 10 4048 3 208.2 227.8

HSK-A63-12.5-35-21

24.3

HSK-A63-12.5-65-21

27.5 100103 65 3538 10 4548 3 2510.8289.9

HSK-A63-12.5-65-21S

12.5

12

21

HSK-A63-12.5-115-21

48

70 73 35 3538 -

3538 3 2515.22814

100103 65 3538 10 4548 12 2510.8289.9

32.7 150153 115 3538 10 4548 3 257.3 286.7

81,400
82,400
86,700

31.8

4043 3 3211359.9 408.2

81,400

HSK-A63-17-60-28

33.9 100103 60 4043 10 5053 3 328.8358 406.5

82,400

HSK-A63-17-60-28S
HSK-A63-17-110-28

17

16

28

48

100103 60 4043 10 5053 9.5328.8358 406.5

39.2 150153 110 4043 10 5053 3 325.9355.3404.3

86,200

Stocked Items. No MarkManufactured upon request only.

L3Lf ABPFM/ARPFM/BCFM
NoteCoolant Pipe is attached.The L3 and Lf dimensions in parentheses show the data with ABPFM,ARPFM, or BCFM attached.

10

Arbor

86,400

HSK-A63-17-40-28

80 83 40 4043 -

Cutter

BT3010.52018

With Air hole

10

HSK-A63-10.5-70-18S

10.5

60 68 30 3038 -

AHUM1020R-3

22mm

Lf

L1

72mm

ExampleOverhang and Application Area

100mm

L3

Reduce the chattering vibration by BT, HSK arbor


due to the reduction in the actual overhang.

130mm

M D3 Ds

HSKA63

Size(mm)
D2

63

D3

L4

D2
Item Code

Stock

DS

L1
Lf

Arbor (BT,HSK) Features

BT,HSK

32

Note

HSKA63

BT,HSK

AHU1020R-3
Cutter

Arbor BT30
Commercial milling chuck (BT30 type)

C1

C 2

L1

Red screw arbor

Red screw arbor


H

C1

C 2

10
G

H1

L1

BT40-RSG8-135-M25
BT40-RSG8-130-M50

L110C1 C2 Weight S
H1
1.4 0.6

0.6

0.7

A63-RSG8-135-M25

135

25

110

1.4

0.7

1.5

A63-RSG8-130-M50

130

50

80

1.3

1.5

D
32 1.8

1.7

A63-RSG8-160-M50

160

50

110

1.4

1.7

80

1.5

3.1

A63-RSG8-155-M75

155

75

80

1.4

3.1

110

1.9

3.4

A63-RSG8-185-M75

185

75

110

1.5

3.4

1.5

4.0

A63-RSG8-165-M85

165

85

80

1.4

3.9

1.8

0.4

A63-RSG10-125-M25

125

25

100

1.6

0.4

1.8
1.4

160

50

110

BT40-RSG8-155-M75

155

75

BT40-RSG8-185-M75

185

75

30

165 85
80

25 100
Dimensions for125
the Modular
Mill mounting

M8

8.5

18

6.5

15

30

32

25

130

2.2

0.5

A63-RSG10-155-M25

155

25

130

1.9

0.5

BT40-RSG10-150-M50

150

50

100

1.9

0.9

A63-RSG10-150-M50

150

50

100

1.7

0.8

BT40-RSG10-180-M50

180

50

130

2.3

1.0

A63-RSG10-180-M50

180

50

130

2.0

1.0

175

75

100

2.0

1.6

175

75

100

1.8

1.6

BT40-RSG10-205-M75

205

75

130

2.4

1.8

A63-RSG10-205-M75

205

75

130

2.1

1.8

BT40-RSG10-200-M100

200

100

100

2.0

2.8

A63-RSG10-200-M100

200

100

100

1.8

2.7

BT40-RSG10-230-M100

230

100

130

2.4

3.0

A63-RSG10-230-M100

230

100

130

2.1

2.9

BT40-RSG12-125-M25

125

25

100

2.0

0.3

A63-RSG12-125-M25

125

25

100

1.9

0.3

BT40-RSG12-155-M25

155

25

130

2.4

0.4

A63-RSG12-155-M25

155

25

130

2.3

0.4

BT40-RSG12-150-M50

150

50

100

2.1

0.5

A63-RSG12-150-M50

150

50

100

2.0

0.5

BT40-RSG12-180-M50

180

50

130

2.5

0.7

A63-RSG12-180-M50

180

50

130

2.4

0.6

175

75

100

2.3

0.9

A63-RSG12-175-M75

175

75

100

2.2

0.9

BT40-RSG12-205-M75

205

75

130

2.7

1.1

A63-RSG12-205-M75

205

75

130

2.6

1.0

BT40-RSG12-200-M100

200

100

100

2.4

1.4

A63-RSG12-200-M100

200

100

100

2.3

1.4

BT40-RSG12-230-M100

230

100

130

2.8

1.6

A63-RSG12-230-M100

230

100

130

2.7

1.6

BT50-RSG8-120-M25

120

25

95

4.0

0.6

A100-RSG8-120-M25

120

25

95

2.6

0.6

BT50-RSG8-150-M25

150

25

125

4.3

0.7

A100-RSG8-150-M25

150

25

125

2.9

0.8

BT50-RSG8-145-M50

145

50

95

4.0

1.5

A100-RSG8-145-M50

145

50

95

2.6

1.5

175

50

125

4.3

1.7

A100-RSG8-175-M50

175

50

125

2.9

1.7

BT50-RSG8-170-M75

170

75

95

4.1

3.0

A100-RSG8-170-M75

170

75

95

2.7

3.1

BT50-RSG8-200-M75

200

75

125

4.4

3.3

A100-RSG8-200-M75

200

75

125

3.0

3.4

BT50-RSG8-180-M85

180

85

95

4.1

3.9

A100-RSG8-180-M85

180

85

95

2.7

4.0

BT50-RSG10-140-M25

140

25

115

4.3

0.4

A100-RSG10-140-M25

140

25

115

3.1

0.4

BT50-RSG10-170-M25

170

25

145

4.6

0.5

A100-RSG10-170-M25

170

25

145

3.5

0.5

BT50-RSG10-165-M50

165

50

115

4.4

0.8

A100-RSG10-165-M50

165

50

115

3.2

0.8

BT50-RSG10-195-M50

195

50

145

4.7

0.9

A100-RSG10-195-M50

195

50

145

3.6

1.0

190

75

115

4.5

1.6

A100-RSG10-190-M75

190

75

115

3.3

1.6

BT50-RSG10-220-M75

220

75

145

4.8

1.7

A100-RSG10-220-M75

220

75

145

3.7

1.8

BT50-RSG10-215-M100

215

100

115

4.5

2.7

A100-RSG10-215-M100

215

100

115

3.3

2.7

BT50-RSG10-245-M100

245

100

145

4.8

2.9

A100-RSG10-245-M100

245

100

145

3.7

2.9

BT50-RSG12-140-M25

140

25

115

4.6

0.2

A100-RSG12-140-M25

140

25

115

3.4

0.3

BT50-RSG12-170-M25

170

25

145

5.0

0.3

A100-RSG12-170-M25

170

25

145

3.7

0.4

BT50-RSG12-165-M50

165

50

115

4.7

0.5

A100-RSG12-165-M50

165

50

115

3.5

0.5

BT50-RSG12-195-M50

195

50

145

5.1

0.6

A100-RSG12-195-M50

195

50

145

3.8

0.6

190

75

115

4.9

0.8

A100-RSG12-190-M75

190

75

115

3.7

0.8

BT50-RSG12-220-M75

220

75

145

5.3

1.0

A100-RSG12-220-M75

220

75

145

4.0

1.0

BT50-RSG12-215-M100

215

100

115

5.0

1.3

A100-RSG12-215-M100

215

100

115

3.8

1.4

BT50-RSG12-245-M100

245

100

145

5.4

1.5

A100-RSG12-245-M100

245

100

145

4.1

1.6

BT50-RSG12-240-M125

240

125

115

5.2

2.0

A100-RSG12-240-M125

240

125

115

4.0

2.1

BT50-RSG16-140-M25

140

25

115

5.4

0.2

A100-RSG16-140-M25

140

25

115

4.1

0.2

BT50-RSG16-165-M50

165

50

115

5.6

0.3

A100-RSG16-165-M50

165

50

115

4.3

0.3

190

75

115

5.8

0.5

A100-RSG16-190-M75

190

75

115

4.5

0.5

BT50-RSG16-215-M100

215

100

115

6.0

0.7

A100-RSG16-215-M100

215

100

115

4.7

0.8

BT50-RSG16-240-M125

240

125

115

6.2

1.1

A100-RSG16-240-M125

240

125

115

4.9

1.1

BT40-RSG10-175-M75

BT40-RSG12-175-M75

BT50-RSG8-175-M50

BT50-RSG10-190-M75

BT50-RSG12-190-M75

BT50-RSG16-190-M75

M10 10.5

M12 12.5

M8

8.5

M10 10.5

M12 12.5

M16 17.0

22

22

18

22

22

25

6.5

6.5

6.5

19

24

15

19

24

29

36

43

30

36

43

52

38

45

32

38

45

54

A63

155

A100

BT40-RSG10-155-M25

1.3

80

BT40-RSG10-125-M25

C1 C2 Weight

L1
80

110

15

H1 C

50

6.5

25

25

18

130
8.5

105

135
M8

(kg)

Size(mm)

A63-RSG8-105-M25

80

BT40-RSG8-165-M85

BT40

25

BT40-RSG8-160-M50

BT50

L
105

Item Code

Rigidity value

H1 C

BT40-RSG8-105-M25

(kg)

Stock

Size(mm)

Rigidity value

Item Code

Stock

Dimensions for the Modular Mill mounting

A63-RSG10-175-M75

M10 10.5

M12 12.5

M8

8.5

M10 10.5

M12 12.5

M16 17.0

22

22

18

22

22

25

6.5

6.5

6.5

19

24

15

19

24

29

36

43

30

36

43

52

38

45

32

38

45

54

No markManufactured upon request only. 10 Delivery time is about ten days after an order received.

(HSK-A)

Standard
accessories
Caution

Coolant duct(HSK)

The Modular Mill is not a standard accessory.


Pull stud is not a standard accesorry.
Please check your Modular Mills for conformance to the
dimensions.

About the rigidity value

1kgfm9.8N

A rigidity value represents the amount of deection for the


entire holder and tool when a bending load of 1 kgf (9.8 N) is
applied to the tip of the tool. The smaller the numerical value is,
the higher the rigidity and the more accurate the machining.

1kgf (9.8N)
S (m)

11

Recommended
cutting conditions

Red indicates primary recommended grade.

Work material

Recommended
grade

Cutting conditions

16-2

Mild Steel

SS

JS4060

Cutting Speed vc(m/min)

Feed Rate fz(mm/t)

Carbon Steel &


Alloy Steel

S-CSCM

300HB
Die Steel

SKDSKT

3040HRC
Pre-hardened Steel

n / vf

JS4060
JS4045

3,180

570

2,390

1,080

1,910

1,150

1,490

1,120

1,490

1,040

1,390

970

990

700

JP4120

2,490

2,110

Stainless Steel
(Dry Cutting)

SUS

990

850

Stainless Steel
(Wet Cutting)

SUS

Cast Iron

1,390

1,040

FCFCD

3,980

2,980

Aluminum Alloy
(wet condition)

450

340

Titanium Alloy
(wet condition)

Ti-6AI-4V

400

200

Ni based Alloy
(wet condition)

Inconel 718

450

2,390

1,000

1,910

1,070

2,980

420

2,230

940

1,780

1,000

120 160 (140)


0.08 0.2 (0.14)

n / vf

1,990

80 120 (100)

280

1,590

670

4,970

1,190

Cutting Speed vc(m/min)

200 300 (250)

0.1 0.15 (0.12)

1,270

710

2,030

3,180

2,160

200 300 (250)


0.15 0.2 (0.17)

1,990

80 120 (100)

80 120 (100)

0.1 0.15 (0.12)

0.15 0.2 (0.17)

Cutting Speed vc(m/min)

Cutting Speed vc(m/min)

2,980

540

1,590

810

2,230

1,000

1,270

1,780

870

1,070

120 180 (150)

120 160 (140)

0.06 0.12 (0.09)

0.1 0.2 (0.15)

6,960

1,670

6,370

2,860

5,090

3,060

Cutting Speed vc(m/min)

200 500 (350)

200 600 (400)

0.1 0.15 (0.12)

0.1 0.2 (0.15)

n / vf

900

30 60 (45)

Cutting Speed vc(m/min)

Feed Rate fz(mm/t)

160

720

320

570

340

30 60 (45)

0.08 0.1 (0.09)

0.1 0.2 (0.15)

n / vf

800

30 50 (40)

30 50 (40)

0.07 0.13 (0.1)

0.07 0.13 (0.1)

Cutting Speed vc(m/min)

Feed Rate fz(mm/t)

160

640

190

510

200

Adjustment of cutting conditions

Feed rate and spindle revolution must be adjusted to correspond to tool overhang and machining conditions.

100%

Please consider the standard cutting conditions as 100% and adjust the machining conditions by referring to the table below.

3Dc

3Dc5Dc

5Dc

Rotation speed

100

70

50

Shoulder cutting

Feed rate

100

70

50

Rotation speed

100

70

50

70

50

35

100

70

50

80

55

40

Ramping

12

Overhang ratio

Surfacing

Slotting

Feed rate
Rotation speed
Feed rate

mm/min

0.08 0.2 (0.14)


3,980

n / vf

480

min-1

80 120 (100)

0.05 0.1 (0.07)

Feed Rate fz(mm/t)

JP4120
JM4160

3,180

120 180 (150)

n / vf

JP4120
PTH30E
JM4160

0.1 0.2 (0.15)

0.05 0.1 (0.07)

n / vf

WH10

0.06 0.12 (0.09)

Feed Rate fz(mm/t)

120 180 (150)

Cutting Speed vc(m/min)

n / vf

PTH13S
JP4120

120 200 (160)

Feed Rate fz(mm/t)

mm/min

0.08 0.2 (0.14)

JM4160
PTH30E

min-1

0.05 0.1 (0.07)

Feed Rate fz(mm/t)

()

mm/min

Cutting Speed vc(m/min)

GX2160
JM4160

min-1

Cutting Speed vc(m/min)

Feed Rate fz(mm/t)

(Dry)

mm/min

120 180 (150)

Feed Rate fz(mm/t)

5 flutes

120 200 (160)

n / vf

32-5

Feed Rate fz(mm/t)

JS4060
JS4045

4 flutes

min-1

n / vf

2 flutes

Dc Tool diameter
AHU/AHUM 10
20-3 3 flutes
25-4

25-2

2 flutes

32-3

3 flutes

Dc Tool diameter
AHU/AHUM/AHUB15
40-4 4 flutes 50-5 5 flutes 63-6


min-1

mm/min


min-1

mm/min


min-1

mm/min

1,910

760

1,490

900

1,190

950


min-1

mm/min

950

950

6 flutes


min-1

mm/min

760

910

120 180 (150)

80-7

7 flutes

100-8 8 flutes

min-1

mm/min

600

840

120 180 (150)

min-1

mm/min

480

760

120 180 (150)

0.15 0.25 (0.2)


1,910

760

1,490

900

1,190

950

950

950

760

910

120 180 (150)

600

840

120 180 (150)

480

760

120 180 (150)

530

1,390

630

1,110

670

890

670

710

640

120 160 (140)

560

580

120 160 (140)

450

380

990

450

800

480

640

480

2,490

1,490

1,590

1,590

1,590

510

450

400

420

320

380

80 120 (100) 3040HRC


Pre-hardened Steel

1,260

200 300 (250)

1,520

990

1,390

760

1,220

200 280 (240)

200 300 (250)


0.15 0.25 (0.2)

1,270

510

990

600

800

640

640

640

610

400

560

320

510

80 120 (100)

80 120 (100)
0.15 0.25 (0.2)

710

1,390

840

1,110

890

890

890

710

850

560

780

450

710

120 160 (140)

120 160 (140)


0.15 0.25 (0.2)

1,730

3,980

2,030

3,180

2,160

2,550

2,160

2,530

200 600 (400)

2,580

1,990

2,370

200 800 (500)

1,590

170

450

200

360

210

290

210

230

200

30 60 (45)
100

400

120

320

180

250

130

Cast Iron

FCFCD

Aluminum Alloy
(wet condition)

190

130

150

30 50 (40)

30 60 (45)
130

Stainless Steel
(Wet Cutting)

200 800 (500)

0.1 0.2 (0.15)


510

(Wet)

2,160

0.1 0.25 (0.17)


570

Stainless Steel
(Dry Cutting)

SUS

120 160 (140)


5,090

(Dry)
SUS

510

80 120 (100)
1,780

Carbon Steel &


Alloy Steel

Die Steel

80 120 (100)

1,990

120 160 (140) 300HB

0.1 0.2 (0.15)


1,270

SS

SKDSKT

80 120 (100)
3,180

Mild Steel

530

0.1 0.2 (0.15)


1,270

S-CSCM

0.15 0.25 (0.2)


1,780

Work material

Titanium Alloy
(wet condition)

Ti-6AI-4V
200

120

30 50 (40)

160

110

130

100

30 50 (40)

30 50 (40)
0.07 0.13 (0.1)

Ni based Alloy
(wet condition)

Inconel 718

Ramping

Although ramp angle is limited due to cutting edge design, direct milling is possible without
pre-drill-hole with ramping and helical milling methods like next pictures.

Ramp Angle

HoleDia.

AHUL/AHUM 10

Dc

type

mm

Tool diameter 16 20 21 25 26 30 32 35

Ramp Angle 4 3 3 2.5 2.5 2 2 1.5


Hole Dia. 2129 2937 3139 3947 4149 4956 5361 5966

AHUL/AHUM 15

Dc

Tool diameter

25

30

type
32

mm

35

40

50

5
4
4
3.5
3
2
Ramp Angle
Hole Dia. 3447 4356 4760 5466 6476 8396

Ramping

Helical milling

NoteThe
ramp angle should be set within the ranges listed above. Use at ramp angles of
1 or less is recommended. For hole diameters outside the ranges listed above, a
pilot hole should be drilled before milling.

The steel chips may cause cuts, burns or damages to eyes. Be sure to install the safty cover around the tool and wear the safty
glasses when carring out any works.
Do not use non-water-soluble cutting oils.Such oils may result in fire.

13

conditions for cutting aluminum alloy


SD5010 Cutting
and copper using SD5010

Shoulder cutting e=

Work material

Expanded aluminum
alloy material

A5052
A7075 , etc.

or

Air-blow or wet:
Water-soluble agent

ae

Cast aluminum alloy material

AC4A,
ADC12 , etc.

or

Air-blow or wet:
(Water-soluble
agent )

a 0.5Dc
AHU/AHUM 10 type

Cutting
conditions

Pure copper

C1100,
C1020 , etc.

(Wet:
Water-soluble agent )

AHU/AHUB/AHUM 15 type

16

20

25

32

35

25

32

35

40

50

63

80 100

2 Flutes

3 Flutes

4 Flutes

5 Flutes

5 Flutes

2 Flutes

3 Flutes

3 Flutes

4 Flutes

5 Flutes

6 Flutes

7 Flutes

8 Flutes

9,950

9,090

9,500

7,640

6,060

5,970

4,770

2
3
3
4
5
6
7
8
2
3
4
5
5

nmin-1)

v fmm/min

f z(mm/t)

v c(m/min)

a p (mm)

nmin-1)

v fmm/min

f z(mm/t)

v c(m/min)

a p (mm)

nmin-1)

ap

v fmm/min

f z(mm/t)

v c(m/min)

a p (mm)

15,900 15,900 12,700 11,900 10,910 12,000


4,770

7,150

7,620

8,920

8,180

4,800

5,970

5,450

7,600

7,640

7,270

8,360

7,630

0.15

0.15

0.15

0.15

0.15

0.2

0.2

0.2

0.2

0.2

0.2

0.2

0.2

800

1,000

1,000

1,200

1,200

950

1,000

1,000

1,200

1,200

1,200

1,500

1,500

12,700 12,700 10,160

9,520

8,730

9,600

7,960

7,270

7,600

6,110

4,850

4,780

3,820

3,820

5,720

6,100

7,140

6,550

3,840

4,780

4,360

6,080

6,110

5,820

6,690

6,100

0.15

0.15

0.15

0.15

0.15

0.2

0.2

0.2

0.2

0.2

0.2

0.2

0.2

640

800

800

960

960

760

800

800

960

960

960

1,200

1,200

5,970

4,770

3,820

2,980

2,730

3,820

2,980

2,730

2,390

1,910

1,520

1,190

955

1,790

2,150

2,290

2,240

2,050

1,530

1,790

1,640

1,910

1,910

1,820

1,670

1,530

0.15

0.15

0.15

0.15

0.15

0.2

0.2

0.2

0.2

0.2

0.2

0.2

0.2

300

300

300

300

300

300

300

300

300

300

300

300

300

Note Use the appropriate coolant for the work material and machining shape.

30% 0.7

L/D=4 60% 0.4

f z

f z

These conditions are for general guidance; in actual machining conditions adjust the
parameters according to your actual machine and work-piece conditions.

When cutting grooves, reduce the feed rate by 30% (set it to 0.7 times the value

shown above).
When L/D = 4 or higher, reduce the rotation speed and feed rate by 60% (set them
to 0.4 times the values shown above).
Use on a machine equipped with splashguards. During use, be sure to wear protective
equipment such as safety glasses, and always perform work in a safe environment.
When using a machine that cannot provide the rotation speed shown above, set the
highest rotation speed possible and calculate the feed rate using the f z value.
Be sure to use this tool at rotation speeds within the acceptable range for the milling
chuck being used. If the acceptable rotation speed range is below the rotation speed
shown above, set the highest acceptable rotation speed and calculate the feed rate
using the f z value.

HD7010

Work material

Recommended grade

Cutting conditions

Graphite

v c

HD7010

Cutting speed
m/min

f z
Feed rate
mm/t

v c

Cast aluminum alloy

AC4AADC12

(or:
(Air-blow or wet:water-soluble agent)

HD7010

Cutting speed
m/min

f z
Feed rate
mm/t

AHU/AHUM 10 type

Cutting conditions for cutting graphite


and cast aluminium alloy

AHU/AHUB/AHUM 15 type

16

2035

2550

6380

100

150300

150300

150300

150300

150300

0.100.20

0.100.20

0.10.25

0.10.25

0.10.25

200500

200500

200600

200600

200600

0.100.20

0.100.20

0.10.25

0.10.25

0.10.25

NoteUse the appropriate coolant for the work material and machining shape.

These conditions are for general guidance; in actual machining conditions adjust the parameters according to your actual machine and work-piece conditions.
Since there is a danger of breakage when using this tool, be sure to use the cutting area cover, protective goggles, safety shoes, etc.

14

Insert JDMT100308R, JDMT150508R


vc =120m/min S50C BT50 M/C

Overhang and Cutting Area

Cutting Speed

AHUL10

Work material

AHUL15

type

ap
2Dc
3Dc

4
3
2

25
f z = 0.15

4Dc

1
4

(mm/t)

12

ap

ap

Cutting Depth(mm)

f z = 0.15

(mm/t)

1
15

4Dc
5Dc AHUL1020R-3

(mm/t)

ap

f z = 0.15

(mm/t)

1
10

15

20

aeCutting Width(mm)

3Dc AHU1025R-4

(mm/t)

ap
(mm/t)

1
16

3Dc AHU1032R-5
Overhang

4Dc AHUL1032R-4
Overhang

24

32

f z = 0.15

aeCutting Width(mm)

30

Cutting
edge Dia.

Dc:

Cutting
edge Dia.

2Dc

12
10

3Dc

8
6
4
2
0

10

20

Dc:

40

Overhang

50

20

aeCutting Width(mm)

14

10

Overhang

4Dc

3Dc AHUL1540R-4

Cutting Depth(mm)

f z =0.15

ap

Cutting Depth(mm)

32

3Dc

1.5Dc
2Dc AHU1540R-4

7
5

8
6

Cutting
edge Dia.

3Dc

Dc:

2Dc

10

Cutting
edge Dia.

Overhang

32

1.5Dc

12

25

Dc:

Overhang

4Dc AHUL1025R-3

24

Overhang

40

16

aeCutting Width(mm)

14

4Dc

Overhang

3Dc
4Dc AHUL1532R-3

Cutting Depth(mm)

f z =0.15

ap

Cutting Depth(mm)

25

4Dc

1.4Dc AHU1532R-3

Cutting
edge Dia.

Cutting
edge Dia.

3Dc

Dc:

3Dc

10

Overhang

25

1.4Dc

12

20

Dc:

Overhang

20

Overhang

32

aeCutting Width(mm)

15

aeCutting Width(mm)

Overhang

5Dc

2Dc
3Dc AHU1020R-3

10

14

10

4Dc AHUL1525R-2

3Dc

4Dc

4
2

2Dc

3Dc AHU1525R-2

Cutting
edge Dia.

Overhang

4Dc

10

Dc:

3Dc
4Dc AHUL1016R-2

12

16

Overhang

(mm/t)

3Dc

ae Cutting Width(mm)

2Dc AHU1016R-2

f z =0.15

20

Cutting Depth(mm)

(mm/t)

Cutting Depth(mm)

ap

Cutting Depth(mm)

f z =0.1

type

14

16

Machine

30

40

50

aeCutting Width(mm)

2Dc AHU1550R-5
Overhang

3Dc AHUL1550R-4
Overhang

Dc:

Cutting
edge Dia.

NotePlease adjust the cutting condition with reference to the above-stated graph depending on the stiffness of a work piece or a machine.

15

Parts name

Mold parts

Field Data

Work material

10

AHU1532R-3
JDMT150508R P10

vc = 100m/min
v f=540mm/min

23

AHUB1550RM-5
JDET150504R-FA N10

vc = 722m/min
v f=3,700mm/min

vc = 260m/min
v f=1,260mm/min

JX104521.3

SKD61 Slotting

N10 grade

AHU1540R-4
JDMT150508R P30

SS400

Machine parts

Automotive parts

Mold parts

Turbine blade

P30 grade

SUS

SUS casting

AHU1540R-4
JDMT150508R-TFW M30
M30 grade

S55C

AHU1532R-3
JDMT150508R-FW P30

SUS410

AHUM1040R-6
JDMT100308R-FW M40

P30 grade

M40 grade

SNCM (38HRC) AHU1532R-3


JDMT150508R P30
Equivalent to SNCM (38HRC)

Aircraft parts

P30 grade

Machine parts

SUS410 AHUL1540R-5
JDMT150530R P30
SUS410; Welding bead removal

13Cr

Turbine blade

13Cr steel; Vane surface processing

Tool life increased 10 times.

Tool life increased 2 times (about 3 hours).

ap = 2mm

P10 grade

A6061

Aircraft parts

)
Note

vc = 30m/min
v f=120mm/min

SKD61

Mold parts

Result

(40HRC) AHUL1016R-2
JDMT100308R P10
Pre-Harden Steels
P10 grade

Cutting Conditions

Tools

apae = 3.540mm

More than 2 times the tool life of current equivalent products


from other companies.

apae = 739mmdry

JX1045 provides 2 times the tool life and 1.3 times the
efficiency of our company's previous products.

vc = 63m/min
v f=250mm/min

ap = 1.5mmwet

vc = 1,600m/min
v f=960mm/min

For TFW type, tool life increased 2.5 times that of current products.

Good results without stepping on cut surfaces during cavity processing

apae = 52mm

vc = 150m/min

v f=1,430mm/minwet
Good results with less stepping on cut surfaces during finish processing
ap = 2.5mm

vc = 100m/min
v f=600mm/min

vc = 110m/min
v f=525mm/min

21.2

vc = 80m/min (wet)
v f=480mm/min

ap = 5mm Slotting

P30 grade

apae = 43mm

M30 grade

ap = 23mm ae = 5.5mm

AHU1532R-3
JDMT150508R M30

TFW2.5

Spindle load is low good.

Tool life increased 2 times.


Increasing metal removable rate 1.2 times.
Tool life increased 5 times.

Note: Comments from actual users.

The diagrams and table data are examples of test results, and are not guaranteed values.

1. Attentions regarding handling

2. Attentions regarding mounting

3. Attentions during use

http://www.hitachi-tool.co.jp
105-0023 1-2-1NF
03-6858-2201 FAX 03-6858-2231
Overseas Dept .:
+81-3-6858-2203 FAX +81-3-6858-2228

03-6858-2202 FAX03-6858-2231

03-6858-2203 FAX03-6858-2228

03-6858-2211
022-208-5100
0258-29-3039
0294-38-8330
0268-21-3700
0276-59-6001

FAX03-6858-2231
FAX022-208-5102
FAX0258-29-3092
FAX0294-38-8335
FAX0268-21-3711
FAX0276-59-6005

046-228-1300
052-857-5001
06-7711-2200
082-536-2001
092-289-7010
093-434-2640

TOOL SEARCH

FAX046-228-1302
FAX052-857-5006
FAX06-7711-2204
FAX082-536-2003
FAX092-289-7012
FAX093-434-6846

Hitachi Tool Engineering Europe GmbH Itterpark 12, 40724 Hilden, Germany. TEL : +49-(0)2103-24820, FAX : +49-(0)2103-248230
2000032881101 TEL:+86-(0)21-3366-3058, FAX:+86-(0)21-3366-3050
Hitachi Metals America, Ltd. 41800 W. Eleven Mile Road, Suite 100 Novi. Michigan, 48375, USA TEL : +1-248-465-6029, FAX :+1-248-465-6020
Hitachi Metals (Thailand) Ltd. Unit 13B, 13th Floor,Ploenchit Tower, 898 Ploenchit Road, Lumpini, Pathumwan, Bangkok 10330, Thailand TEL : +66-(0)2-263-0892, FAX :+66-(0)2-263-0894
Hitachi Metals (India) Pvt. Ltd. Plot No 94 & 95,Sector 8, IMT Manesar, Gurgaon -122050, Haryana, India TEL : +91-124-4812300, FAX :+91-124-2290015

Specifications for the products listed in this catalog are subject to change without notice due to replacement or modification.

2014-12ME-HNT3
2012-2:FP

You might also like