Contents

ZXDU68 G020 (V5.0)

DC Power System

System Introduction -------------1/7

System Structure
Technical Specifications
Heat Circulation of the Communications Equipment

Equipment Installation -----------2/7

Warnings/Cautions
Removing/Installing the CSU and Rectifiers
Step 1 Installing the Cabinet
Step 2 Connecting Grounding Cables
Step 3 Connecting AC Input Cables
Step 4 Connecting DC Output Cables
Step 5 Installing Batteries
Step 6 Installing Battery Temperature Sensors
Step 7 Connecting Signal Cables

Quick User Guide

Document number / version :
SJ-20111202092253-001 / 2012-06-15 (R1.0)

System Commissioning ----------5/7

Step 1
Step 2
Step 3
Step 4
Step 5
Step 6
Step 7
Step 8

Performing Electrical Check

Checking and Starting Rectifiers
Starting CSU
Setting Rectifier Address
Setting Parameters and Attributes of Input/Output Relays
Connecting Batteries to the System
Checking Battery Temperature Sensors
Connecting Loads to the System

System Maintenance
A
B
C
D
E
F
G
H
I
J

----------6/7

CSU Troubleshooting
Rectifier Troubleshooting
Replacing the SPD
Querying System Information/Real-Time Alarms/History Records
Querying Real-Time Information of Rectifiers
Instructions for Removing/Installing a Rectifier Online
Normal Shutdown
Emergency Shutdown
Startup
Manually Re-connecting LLVD1/BLVD2 Branches When the CSU Is Faulty

Related Documentation

ZXDU CSU500 (SV1.01) Centralized Supervision Unit Parameter and Alarm

Setting
This document describes the parameters that need to be set on site and the alarm information.
Record modified parameter values and alarm attributes in the document for future use.

ZTE CORPORATION
No. 55, Hi-tech Road South, ShenZhen, P.R.China
Postcode: 518057
Tel: +86-755-26771900
Fax: +86-755-26770801
URL: http://ensupport.zte.com.cn
E-mail: support@zte.com.cn

System Introduction

1 /7

ZXDU68 G020 (V5.0) DC Power System

Technical Specifications

System Structure
Reserved 4U vertical space
(with 19 inch width)

Battery rack

Battery MCB

Thermoelectric cooler

Top
shield

SIU: Signal Interface Unit

SIB: Signal Interface Board
CSU: Centralized Supervision Unit
TEC: Thermoelectric Cooler

Item

Specification

AC input

AC input mode: Three-phase five-wire (L1/L2/L3/N/PE) power

supply
Rated AC input voltage: 220 V - 240 V (line voltage)
Input line voltage range: 85 V - 295 V
Frequency: 50 Hz/60 Hz

Fans

Rectifier

ZXD3000 (V5.0), 3 set (maximum)

Maximum output power: 3 kW (when the input voltage is 176 V to
295 V and the operating temperature is -40 to +55 )

DC output

Rated output voltage: -53.5 V

Output voltage range: -42 V to -58 V
Rated output power: 9 kW (-48 V to -57.6 V)

Rectifiers

Working ground busbar

Operating temperature

0 to +35 (+15 to +25 , recommended)

Storage temperature

-40 to +70

Relative humidity

10% to 90% (non-condensing); 40% to 60% recommended

Air pressure

80 kPa to 106 kPa

Altitude

0 - 2000 m: 100% output power

2000 m - 3000 m: The power derating percentage is 1%
when the altitude increases by 100 m

System efficiency

93.5% (30% rated power)

95.5% (50% rated power)
95.5% (100% rated power)

Mean Time Between 3.2 105 h

Failures (MTBF)

LLVD1 ON & BLVD2 ON buttons

Protection degree

IP55

Cabinet dimensions

850 mm 650 mm 500 mm (HWD, without consideration of

thermoelectric coolor)

Cabinet weight

Approximately 50 kg (excluding batteries, rectifiers and CSU)

Battery rack net

219 mm 352 mm 370 mm (HWD) for each level

Battery weight

Approximately 21 kg per battery

SIU
PE

N
L1L2L3

CSU

Base
AC input MCB
N terminal

AC SPD
PE terminal

BLVD2
MCBs
DC SPD

LLVD1
MCBs

Descriptions of the components of the power distribution unit are as follows:

Component

Description

AC input MCBs

Connects AC input cables (L1/L2/L3)

Heat Circulation of the

Communications Equipment

Cabling holes
PE bolts

Communications equipment can be fit

into the reserved 4U space.

MCB: QF1 (L1/L2/L3)

The rectifiers in the figure above refers to the ZXD3000 (V5.0) rectifiers.

AC SPD

Provides class C surge protection for AC distribution unit

DC SPD

Provides surge protection for DC distribution unit

Battery MCB

Connects battery pack with overload protection

BLVD2 MCBs

MCB: QFB

The air circulates as follows:

Connects primary loads with overload protection

The cabinet inhales the circulation

air from the bottom.

MCBs: QFB-1 to QFB-5

LLVD1 MCBs

The air goes through the

Connects secondary loads with overload protection

MCBs: QFL-1 to QFL-4

LLVD1 ON button

If the CSU cannot automatically re-connects the disconnected

branch(es), press this button to close the LLVD1 contactor to connect
the LLVD1 branch(es) and activate the LLVD1 loads.

communications equipment space

to cool down the equipment.

The cabinet exhales the air by fans

at the top.

BLVD2 ON button If the CSU cannot automatically re-connects the disconnected

branch(es), press this button to close the BLVD2 contactor to connect
the BLVD2 branch(es) and activate the BLVD2 loads.

ZTE Corporation

Address: No. 55, Hi-tech Road South, ShenZhen, P.R.China

Postcode: 518057

Website: http://ensupport.zte.com.cn

Email: support@zte.com.cn

Equipment Installation

Removing/Installing the CSU and Rectifiers

Warnings/Cautions

2 /7

ZXDU68 G020 (V5.0) DC Power System

Remove watches, bracelets, rings or other conductive objects before the operation.
Wear special gloves for protection against electrostatic hazards. Failure to comply
can result in damage to equipment.

Removing the CSU

1

Never set heavy objects on top of the cabinet. Failure to comply can result in
damage to equipment.

Loosen the captive screws.

Installing the CSU

2

Tighten the captive screws.

Locked

Always use insulated tools when making electrical connections and always ensure
that all connection terminals and unnecessarily exposed metal parts are fully
insulated. Failure to comply can result in damage to equipment.
The system has high leakage current, thus it must be properly grounded before
power-on. The grounding cable should be connected to the nearest grounding
terminal, and the cable length cannot be greater than 30 m.
Battery requirements:

Batteries used in the system should be of the same type. Old and new batteries
must not be used together.

Battery packs should not be short-circuited in any way during the operation.
Cable requirements:

Cable diameter: The diameter of a cable should match the load capacity.

Cable color: When using cables in non-standard colors, use black cables and
mark them using heat-shrinkable tubing or insulated tape in corresponding
colors to avoid errors. If local regulations have different requirements for cable
colors, always follow the local regulations. Failure to comply can result in
damage to equipment.

Cable bending radius: At a corner of a cabling route, the turning radius should
be 10 times equal to or greater than the cable diameter to avoid short circuits
due to the cable tube damage caused by the turning radius being too small.

Be aware of jamming!

Removing the Rectifer

Installing the Rectifer

It is strongly recommended that the users should set the AC input

Caution circuit breakers to OFF position prior to removing the rectifiers.

1
1

Loosen the
captive screws.

Tighten the
captive screws.

Locked

Be aware of jamming!

Make sure the indicators are at

the BOTTOM side of the rectifiers

Installing the Cabinet

Keep
vertical

Keep the cabinet vertical. The vertical

deviation should satisfy the requirement
specified in the engineering acceptance
document of ZTE Corporation.

No stacking

Remove the CSU and rectifers.

Use long bolts to secure the pole-installing assembly to the pole.

Hang the cabinet onto the pole-mounting assembly, and tighten screws.

Cabinet dimensions (without consideration of TEC):

850 mm 650 mm 500 mm (H W D)
11

5m

Hang the cabinet.

Long bolt

850 mm

Pole-installing assembly
(secured in the pole)

b
Pole-installing assembly
(optional)
8

50

00

mm
Pole (Diameter 80 mm to 120 mm)

0m

(Rear view)

5 0 mm

ZTE Corporation

Address: No. 55, Hi-tech Road South, ShenZhen, P.R.China

Postcode: 518057

Website: http://ensupport.zte.com.cn

Email: support@zte.com.cn

Tighten screws.

Equipment Installation

3 /7

ZXDU68 G020 (V5.0) DC Power System

Connecting Grounding Cables

1
The system uses the
bottom cabling mode.

Connecting DC Output Cables

Installing Batteries

Choose Proper DC Output Branches.

The system provides one battery circuit breaker.

Choose circuit breakers of proper capacity.

One battery pack (two layers) can be installed inside the ZXDU68 G020 cabinet.

The load capacity connected to each DC output branch cannot exceed the circuit
breaker capacity. Certain redundancy should be reserved to prevent interruption of
power supply to the loads due to the circuit breaker trip.

Battery Pack (in CSU)

Circuit breaker

QFB

For example, if the capacity of a circuit breaker is 32 A, it can connect a load with the
peak capacity of no more than 25 A.

QFB
100 A

Divide loads into primary loads and secondary loads.

If mains fails, the batteries provide power supply. During the battery power supply,
the primary loads connected to the BLVD2 branch can work longer than the
secondary loads.

GND (black)

GND

Disconnection Mode Load

Battery

L
+

Configuration

LLVD1

Secondary loads 4 MCBs: 2*63 A, 2*40 A

BLVD2

Primary loads

5 MCBs: 40 A, 2*16 A, 2*5 A

(Remarks: Capacity of DC output circuit breakers is subject to the contract. Information in the table
above is for reference only.)

PE (yellow-green)

2
PE bolt

Connect DC Output Cables.

Grounding busbar on site

GND

Stopping bar

Caution
Grounding cables of the system should be connected to the nearest
grounding terminal, and the cable length cannot be greater than 30 m.

BLVD2 MCBs
(QFB-1 QFB-5)

LLVD1 MCBs
(QFL-1 QFL-4)

Connecting AC Input Cables

When installing batteries, install the batteries on the right first. Refer to the steps
on this section for detailed instructions.

The system supports the following AC input mode:

One three-phase five-wire (L1/L2/L3/N/PE) power supply.

OFF

Caution:

OFF

OFF

Battery Placement Requirements

Ensure that all circuit breakers are set to OFF position and that no power is
applied to the system prior to making any electrical connections. Failure to
comply can result in death, personal injury or damage to equipment.

Enough space should be reserved around each battery. Failure to

comply can result in short-circuit hazards.

The live and neutral cables must not be reversed!

If the spacing requirement (no less than 5 mm as shown) is satisfied,

the batteries should be placed on the right rear sides in the cabinet to
avoid short circuit caused by friction of the door lock.

Caution

AC power distribution box

3P
AC output
circuit breaker
PE

OFF

PE

Primary load

Secondary load

DC load

DC load

L 5 mm
H 10 mm

L1 L2 L3
L1

L2

Near right rear corner

H
L

L
L

L3

- 48V (blue)

- 48V (blue)

L3 (red)

L2 (green)

L1 (yellow)

N (blue)

PE (yellow-green)

+
GND (black)

(Front view)

Cell

Cell

Front

GND (black)

(Top view)

Battery space for each layer (H W D): 219 mm 352 mm 370 mm

To be continued

ZTE Corporation

Address: No. 55, Hi-tech Road South, ShenZhen, P.R.China

Postcode: 518057

Website: http://ensupport.zte.com.cn

Email: support@zte.com.cn

Equipment Installation

Caution

CSU

Dual-pin plug

SIU

SIB
Interface
designation

See the figure below for cable routing. Battery cables should be routed
backwards, not forwards.

Remove the stopping bars of the battery rack.

RJ45 Ethernet
interface

Cell 1

SIB

Firmly paste the sensor onto the top

of Cell 4.

Lower layer

OFF

Do not pasting the sensor on the

hydrogen exhaust of the cell!
When pulling out the SIU, move
slowly to avoid disconnecting
cables connected to the SIB.

SIB

RS485B0
RS485A0

1 2

SIB
X6

Lower layer
-

Front

Cell 3

Cell 4

Battery
connecting cable

D
X11
RS232

Top View

GND

Route the cable backwards.

Caution

Install the cover.

TB_2
+5V
TB_1
+5V

Do not route the

cable forwards!

ZTE Corporation

Address: No. 55, Hi-tech Road South, ShenZhen, P.R.China

Postcode: 518057

1
6

INRLY1
INRLY2
48VP
DOOR
48VP

VW
+5V
AGND
WATER

3 2 1

BATT+ (red)

GND

1 2 3 4

BATT
MCB

BATT
MCB

X22
RS232(multiplexing )
RXD
TXD
GND_2 X2
Flood alarm

Cell 1

1 2

Cell 2

BATT- (blue)

X13
RS485(multiplex)
RS485B1
RS485A1

+5V

1 2

Caution

1 2

Upper layer

TB_3
1 2 3

Top View

1 2

Preparation: Clean the top of

the Cell 4.

1 2

X21 (To EIB-X11)

RO1-NO
RO1-COM
RO1-NC
RO2-NO
RO2-COM
RO2-NC

RO5-NO
RO5-COM
RO5-NC
RO6-NO
RO6-COM
RO6-NC

1 2 3 4 5 6

RO7-NO
RO7-COM
RO7-NC
RO8-NO
RO8-COM
RO8-NC

1 2 3 4 5 6

+5V

INRLY3
INRLY4
48VP

1 2 3 4 5 6

Install the battery stopping bar onto the battery rack.

Cell 4

TB_4

1 2 3 4 5 6

Cell 3

Front

The SIB provides input & output

relays, communication interfaces,
battery temperature sampling
interfaces, and environmental
detection interfaces.

1 2 3

TE
+5V

ROW-NO
ROW-COM
ROW-NC

X16
Output relay 5,6

X1 (To BACK-X6)

X15
Output relay 3,4

X17
Output relay 7,8

1 2

Cell 2

When pulling out the SIU, move slowly

to avoid disconnecting cables connected
to the SIB.

X14
Output relay 1,2

Upper layer
-

Caution

The RJ45 Ethernet interface rate is 10M/

100M adaptive Ethernet. The interface
supports multiple monitoring networking
modes via Telnet, HTTP, FTP and SNMP.

1 2 3

Insert the dual-pin plug into

the X6 interface on the SIB.

X18
CSU fault

1 2

Connect the free side of Cable A to BATT1- terminal.

Connect one side of Cable B to BATT1+ terminal and put Cell 1 on the right
side of the upper layer.
Connect the other side of Cable B to BATT2- terminal and put Cell 2 on the
left side of the upper layer.
Connect the free side of Cable C to BATT4+ terminal.
Connect one side of Cable D to BATT4- terminal and put Cell 4 on the right
side of the lower layer.
Connect one side of Cable E to BATT3- terminal and put Cell 3 on the left
side of the lower layer.
Connect the other side of Cable E to BATT2+ terminal.
Connect the other side of Cable D to BATT3+ terminal.

Remove the paper cover of the

battery temperature sensor.

X4
Input relay 3, 4

X5
X3
Door alarm Input relay 1,2

Connect cables between batteries, circuit breaker and GND busbar by the
following steps.

Temperature sensor

Do not reverse the positive and negative cables!

Connecting Signal Cables

The signal interfaces are located on the front panel of the Centralized Supervision Unit
(CSU) and in the Signal Interface Unit (SIU). Based on the actual requirements for
supervision and networking, connect signal cables to corresponding interfaces.

Before the equipment delivery, one end of the battery temperature sensor is
connected with a dual-pin plug.

Never perform operations with power applied! Set the battery input
circuit breaker to OFF position before the cable connection.

X6
X7
X8
X9
X10
Batt1 temp Batt2 temp Batt3 temp Batt4 temp Env. temp

Installing Battery Temperature Sensors

X12
RS485(indepent)

Installing Batteries

4 /7

ZXDU68 G020 (V5.0) DC Power System

RO3-NO
RO3-COM
RO3-NC
RO4-NO
RO4-COM
RO4-NC

X11 and X13 cannot be

used at the same time.

5
9

Output Relay

Code in the CSU

Alarm Designation

X14-R01

A1

X14-R02

A2

X15-R03

A3

X15-R04

A4

X16-R05

A5

Refer to the "Alarm Information" section in the

ZXDU CSU500 (SV1.01) Centralized Supervision
Unit User Guide for output relays for the alarms.
Users can set an output relay for an alarm in the
CSU.

X16-R06

A6

X17-R07

Controls a diesel generator

X17-R08

Controls emergency lighting

X18-R00

Provides the CSU fault signal

Input Relay

Name in the CSU

Attributes

X3-INRLY1

In-Relay -1#

X3-INRLY2

In-Relay -2#

X4-INRLY3

In-Relay -3#

X4-INRLY4

In-Relay -4#

Default state: close

Default level: mask
Default alarm name: In-Relay
Users can set attributes for an input relay in the
CSU.

Website: http://ensupport.zte.com.cn

Email: support@zte.com.cn

System Commissioning
Performing Electrical Check

Caution

1.4

Checking Terminal Voltage of the Battery Pack

BATT
MCB

Slot Configuration
Caution:

Check Criterion:

Checking AC Input for Short Circuit

Red probe

Black probe

Remove the film (if any) from the

rectifier air inlet for heat dissipation!

1. The voltage of the battery pack should be

a positive value.
2. The voltage of the battery pack should
not be lower than 43.2 V (the value is for
reference only). If the voltage does not
meet the requirement, verify correct
connection between batteries.

SMR 2

1. Ensure that the AC output circuit breaker in the AC power distribution box and the AC
input circuit breaker in the ZXDU68 G020 cabinet are set to OFF position.
2. Turn the knob of the multimeter to the buzzer scale to check for short circuit.
Check items: L1-L2, L1-L3, L2-L3, L1-N, L2-N, L3-N, N-PE

Checking and Starting Rectifiers

SMR 1

1.1

Electrical check must be performed before system commissioning, to avoid

equipment damage caused by cable connection errors.

5 /7

ZXDU68 G020 (V5.0) DC Power System

Be aware of jamming!

Check Criterion: An alarm sound given by the multimeter indicates that there is a
Warning:

GND
Example:
Check for short circuit between
L1 and N.

PE
L1 L2

Warning:

L3 N N

1. Turn the knob of the multimeter to the DC voltage scale.

2. Measure the terminal voltage of the battery pack and record the value in the table below.

Ensure that all power is removed

prior to performing the check.
Failure to comply can result in
damage to the multimeter.

Touching Point

Terminal Voltage

Red probe: GND busbar

Black probe: BATT- circuit breaker
Turn the knob to the buzzer scale

1.2

A negative measured value indicates

that the positive and negative battery
cables are reversed. Re-connect the
cables!

Turn the knob to the DC

voltage scale.

OFF

SMR 3

short circuit! Locate any short circuit and eliminate it before proceeding to the next step.

Checking DC Output for Short Circuit

Starting CSU

Steps
1. Set the AC output circuit breaker (in the AC power distribution box) to ON position.
2. Check rectifiers individually.
(1) Install rectifier 1 into the slot SMR 1.
(2) Set the AC input circuit breaker (in the ZXDU68 G020 cabinet) to ON position.
(3) Observe the rectifier indicators to ensure that the rectifier is operating properly.
(4) Set the AC input circuit breaker (in the ZXDU68 G020 cabinet) to OFF position.
(5) Pull the rectifier outward for about 30 mm to shut down the rectifier.
(6) Repeat the steps (1) - (5) to check the rectifiers (SMR 2 and SMR 3) and ensure
that the rectifiers are operating properly.
3. Push the rectifiers into the corresponding slots until well seated.
4. Set the AC input circuit breaker (in the ZXDU68 G020 cabinet) to ON position to power
all the rectifiers.
Power
Running

GND
BLVD2
MCBs

LLVD1
MCBs

Power

Esc

Ent

Query button
(QUY)

Alarm

Operating Status

Be aware of jamming!

Steps

Indicator

1. Install the CSU.

2 Make sure that the CSU is operating normally by referring to Status Indication.

Status Indication:

1. Turn the knob of the multimeter to the buzzer scale.

2. According to the figure above, choose one circuit breaker of LLVD1/BLVD2 to perform
the short circuit check.

Check Criterion: An alarm sound given by the multimeter indicates that there is a
short circuit! Locate any short circuit and eliminate it before proceeding to the next step.

After the CSU self-check and initialization, the LCD displays

the main menu screen. The DC output branches and battery
branches are open, so the CSU activates the following
alarms:
LLVD1 Loop Brk.
BLVD Loop Brk.
Batt.Loop Brk.

Real Msg

Indicator

Operating normally Breaking down

Alarm occurrence

Running Flashing

Check Criterion:

Alarm

1. The N-PE voltage should be lower than 5 V. If the voltage does not meet the requirement,
it is recommended to improve AC input power supply.
2. The phase voltage should be within the range of 85 V - 295 V. If the voltage does not
meet the requirement, it is recommended to start a diesel generator to power the ZXDU68
G020 system.

ZTE Corporation

Power

Lit

Not lit

Lit
Lit/Not lit

Lit

Lit

Lit

Flashing Not lit

Not lit

Alarm

Flashing

Lit

Fault

Not lit

Not lit

Not lit

Lit

Power

Lit

Lit

Running

Lit

Flashing

Relationship Between AC Input Voltage and Output Power

Lit

Flashing

The - mark in the table means that the status of the corresponding indicator is
not fixed.

Address: No. 55, Hi-tech Road South, ShenZhen, P.R.China

Sleeping Communication Alarm

Fault
interruption
occurrence occurrence

Prerequisite: the output voltage is within the range of 48 V - 59.5 V.

Max output power: 3000 W
Output voltage: 53.5 V (changes as the charge voltage in the CSU changes)

Operating Status

1. Set the AC output circuit breaker (in the AC power distribution box) to ON position.
Keep the AC input circuit breaker ( in the ZXDU68 G020 cabinet) in OFF position.
2. Turn the knob of the multimeter to the AC voltage scale and measure the AC voltage.
Check items: L1-N, L2-N, L3-N, N-PE

Operating with Current

stable voltage limit

The - mark in the table means that the status of the corresponding indicator
is not fixed.
Main Menu Screen

Checking AC Input Voltage

A rectifier is operating properly when its power

and running indicators are lit and its alarm and
fault indicators are not lit.

Fault

Running

1.3

Check Criterion:

Alarm

AC Input Voltage

Output Power

(85 5) V

0%

(85 V 5 V) to 110 V

40% to 55%

110 V to 176 V

55% to 100%

176 V to (295 V 5 V)

100%

>295V 5 V

0%

Output Power = Percentage of the Maximum Power

Postcode: 518057

Website: http://ensupport.zte.com.cn

Email: support@zte.com.cn

System Commissioning

Setting Rectifier Address

Steps:

1. Press the QUY button of a rectifier and hold for five seconds to
enter the main menu screen of the rectifier.

2. Set the address of the rectifier. For the operation procedure, see
the image below.

Ent

MAX: 40
MIN: 1

Initial password: 0000

Ent

Save

SMR- 2#
Real Msg
Real Alm.
Para. Set
Ctrl.
Version

Select Real Msg.

Press Esc to cancel

modification during
the operation.

Power Source
AC
Volt.
56.4 V
Curr.
99.2 A

Ent

Select CSU Msg.

Battery-1# 1/2

Battery-2# 1/2

Volt.

Volt.
54.3 V

Curr.

54.3 V
Curr.

- 49.5A
Temp.

Setting Parameters and

Attributes of Input/Output Relays
Refer to the guide in ZXDU CSU500 (SV1.01) Centralized Supervision
Unit Parameters and Alarm Setting to perform the following operations
in the CSU.
Record the modified values in the manual for future use.

Steps:
1. Set system parameter, battery parameters and communication parameters.
When the system is used for the first time, the system and battery parameters must be
set properly according to the actual configuration on site.
2. (Optional) Set output relays and levels for alarms.
Users can set the output relay and level for each alarm and record the setting in the
Alarm Information.

- 49.5A
Temp.

26C

The default value is 1. When a rectifier is installed in the slot SMR 2, change its
address to 2, likewise the other rectifiers.
When rectifiers are not installed according to the slot sequence, re-allocate addresses
for these rectifiers. For example, when slots SMR 1 and SMR 3 are installed with
rectifiers while the slot SMR 2 is not, to avoid alarm errors, set the addresses of the
rectifiers in slots SMR1 and SMR3 to 1 and 2.

CSU Msg.
SMR Msg.
BMU Msg.

New address of the rectifier

Requirements for Setting the Address of a Rectifier

Load

Real Msg.

Ent

Press or to move the cursor.

Press or to modify the value.

26C

Invalid indicates that the battery temperature

sensor is faulty or not properly installed.

Users can set the alarm name and alarm state for each input relay. The default alarm
state of each input relay is Close.

Connecting Loads to the System

Steps:
1. Ensure that power switches of the load equipment are set to OFF position.
2. Set the DC output circuit breaker (LLVD1/BLVD2) connected to the load equipment
to ON position.
3. Use a multimeter to check DC power supply for one of the loads.
Red probe (+): Touching the DC Input (+) connection terminal of the load
Black probe (-): Touching the DC Input (-48 V) connection terminal of the load
4. Verify that the multimeter indicates a positive value within the range of 42 V to 58 V.
5. After the test has passed, set power switch of the load equipment to ON position.

Turn the knob to the

DC voltage scale.
Red probe

ZTE Corporation

Replacing the SPD

Application Scenario:
A red color window on the surge protection device (SPD) indicates that the SPD is
broken and should be replaced promptly.

Steps:
1. Set the float charge voltage as the terminal voltage of the battery pack.
Menu path: [Para.Set > Batt.Para. > Float Voltage]
The difference between float charge voltage and the terminal voltage of the battery
pack should be within the range of -0.1 V to 0.1 V.
2. Set the circuit breaker of the battery pack to ON position to connect the pack to the
system.
3. Reset the float charge voltage to the original value.

Cause and Solution

1. Ensure that the AC input circuit breaker is set to ON position.
2. Ensure that the AC input voltage is within the acceptable range.
3. Re-install the rectifier or install it in another slot.
4. If the symptom persists, contact maintenance personnel to
troubleshoot the rectifier.
5. Install a new rectifier in the original slot and set the rectifier
address.
The alarm indicator The probable cause might be that the AC input voltage is too high or
is lit
too low, the temperature is too high, the load-sharing quality is poor,
or the addresses conflict. The alarm might not be caused by the
rectifier but by surrounding conditions or equipment.
Solution:
1. Check alarm information through the CSU to learn the cause.
2. Take appropriate measures according to the cause.
The fault indicator is The probable cause might be that the output voltage/current is too
lit
high, the rectifier fan is faulty, or the output fuse has blown.
Solution:
1. Re-install the rectifier.
2. If the symptom persists, contact maintenance personnel to
troubleshoot the rectifier.
3. Install a new rectifier in the original slot and set the rectifier
address.

DC Load

DC INPUT

Connecting Batteries to the System

Rectifier Troubleshooting

Symptom
Rectifier power-on
fails, and the power
indicator of the
rectifier is not lit

3. (Optional) Set attributes for input relays.

Cause and Solution

1. Re-install the CSU to restart it.
2. The positive and negative battery cables are reversely
connected. Reconnect the cables.
3. Ensure that the battery circuit breakers are set to ON position.
1. Re-install the CSU to restart it.
2. If the symptom persists, remove the CSU and contact
maintenance personnel for troubleshooting.
3. Install a backup CSU and properly configure the new CSU.
Dropped connection 1. Ensure that the communication cable (serial port cable or network
cable) is firmly connected to the correct port.
to the background
2. Ensure that the CSU is configured correctly according to the
monitor
networking requirement.
3. If the symptom persists, remove the CSU and contact
maintenance personnel for troubleshooting.
4. Install a backup CSU and properly configure the new CSU.
Note: The communication parameters include the Port Baudrate,
Remote IP, Remote Port, and Device Addr. For specific parameter
values, consult the network administrator.
CSU crash
1. Re-install the CSU to restart the CSU.
2. If the symptom persists, remove the CSU and contact
maintenance personnel for troubleshooting.
3. Install a backup CSU and properly configure the new CSU.
The CSU activates Query the real-time alarm information and take appropriate actions.
an alarm

Querying Battery Information

Real Msg.

Edit
Ent

Password:
0000

CSU Troubleshooting

Symptom
CSU power-on fails,
and the power
indicator of the CSU
is not lit
Erratic LCD display

Edit

Press to select
Para.Set.

SMR Addr.-1#
02

Checking Battery Temperature

Sensors

Check the battery temperature in the CSU to ensure that the battery temperature sensors
are properly installed.
When a valid battery temperature is not available on the LCD, check whether the battery
temperature sensor is faulty and make sure that the temperature sensor is properly
installed. Without a valid battery temperature, the alarms and functions related to battery
temperature are deactivated.

Initial address of the rectifier

SMR- 1#
Real Msg
Real Alm.
Para. Set
Ctrl.
Version

6 /7

System Maintenance

ZXDU68 G020 (V5.0) DC Power System

Steps:
Black probe

Warning:
A negative measured value indicates that the positive and negative DC output
cables are reversed. Reconnect the DC output cables to the correct terminals.

Address: No. 55, Hi-tech Road South, ShenZhen, P.R.China

Postcode: 518057

Website: http://ensupport.zte.com.cn

1. Grasp the damaged SPD and use force to

remove the SPD
2. Install a new SPD in position.

Status
window

SPD: Surge Protection Device

(The image is for

reference only)

Email: support@zte.com.cn

System Maintenance
Querying System Information/RealTime Alarms/History Records

Refer to ZXDU CSU500 (SV1.01) Centralized Supervision Unit Parameters and Alarm
Setting for a description of the screens. Users can query the following data in the CSU:
System information: Select [
Real Msg. > CSU Msg.]. Refer to the System
Information section for further details about the screens.
Real-time alarms: Select [
Real Alm.]. Refer to the Alarm Information section
for further details about the screens.
History records: Select [
His.Record > ]. Refer to the History Records
section for further details about the screens.

Instructions for Removing/Installing

a Rectifier Online

Follow the instructions below when removing or installing a rectifier:

Before installing or removing a rectifier, close its main information screen first
(press ESC). The rectifier whose main menu screen is being displayed cannot
compete with the other rectifiers for the communication address.
After removing a rectifier from the cabinet, manually enable the CSU to count
operating rectifiers. Failure to comply can result in the rectifier communication
failure. Operate menu [ Ctrl. SMR Ctrl. CAN Dev.Stat. ], following an
example shown below.
Ctrl.

Edit

Example: Querying System Information

Real Msg.

Ent

Ent

Real Msg.

Load

CSU Msg.
SMR Msg.
BMU Msg.

Power Source
AC
Volt.
56.4 V
Curr.
99.2 A

Ent

Select CSU Msg.

Ent

Batt.Manage
SMR Ctrl.
Save Ctrl.
Alm.Ctrl.
Dev.Stat.

Ent

CAN Dev.Stat.
RS485 Dev.Stat.

Press to select
Dev.Stat.

CSU2/2

Batt.Mode
Equal Mng.
Batt.Chg.Dura.
31 Min
Work Mode
Auto NonSave
Mode

Batt.Total Curr.
-99.0 A
Set Volt.
56.4 V
Set Curr.Limit
63.5 A

CSU screen 1

CSU screen 2

Press or to query
other data.
Press Esc to return.

Querying Real-Time Information of

Rectifiers

To query real-time information of multiple rectifiers, select [

Real Msg. > SMR
Msg.]. Refer to the Querying System Information/Real-Time Alarms/History Records
section for the operation procedure.
To query real-time information of a specified rectifier, follow the instructions below.

Querying Real-Time Information of a Specified Rectifier

Esc : to return to the

upper-level interface

Press the QUY button and hold for five seconds to enter
the main menu screen of the rectifier.

Real Alm.
Para.Set
Ctrl.

Out Volt.
56.4 V
Out Curr.
3.8 A
Internal Temp.
25 C

Manually Re-connecting LLVD1/BLVD2

Branches When the CSU Is Faulty

1. Remove the front panel of the power distribution unit and locate the LLVD1 ON button
and the BLVD2 ON button.

The system shutdown will cause power supply interruption to the connected
loads. Do not shut down the system without permission. Failure to comply
can result in loss of traffic or damage to equipment.

If the CSU is operating properly,

the CSU can accordingly
disconnect the branch(es) that is
(are) manually connected through
the steps below.

Steps:
1. To ensure that the system is free of loads, remove power from all loads or
switch the loads to another power supply system.

LLVD1 ON

BLVD2 ON

2. Press the LLVD1 ON button to connect the LLVD1 branch to the system and activate
the LLVD1 loads (secondary loads).

2. Set the DC output circuit breakers to OFF position.

3. Set the battery circuit breaker to OFF position.
4. Set the AC input circuit breaker of the ZXDU68 G020 system to OFF position.

3. Calculate the number of rectifiers needed to provide sufficient power for the load and
the battery charge using the following calculation formula. (Note: Verify that the
numbers of operating rectifiers for three phases are equal to each other if possible.)
Number of needed
rectifiers

Emergency Shutdown

PB +PL

PL (load power): marked on the nameplate of the load

Maximum output power of a single rectifier: 3000 W
4. Pull the unnecessary rectifiers 30 mm out of the cabinet to avoid high charge current to
the batteries (because there is no CSU that can limit the output current of the rectifiers).

Steps:

5. Press the BLVD2 ON button to connect the battery branch to the system and activate
the BLVD2 loads (primary loads).

1. Set the AC output circuit breaker (in the AC power distribution box) to OFF
position to remove power from the system.

6. When the CSU operates properly, activate the rectifiers that were deactivated in Step 4.

2. Set the battery circuit breaker to OFF position disconnect the battery pack.

Main menu screen

(Select Real Msg.)

ZTE Corporation

+1

Maximum output power of a single rectifier

PB (power required for the battery charging) =

nominal voltage of the battery pack rated battery charging current
For example, PB = 48 V 0.15C10

The emergency shutdown should only be performed during an emergency.

Failure to comply can result in loss of traffic or damage to equipment.
Press or to query
other data.
Press Esc to return.

4. Set the battery circuit breaker to ON position.

Steps:

Caution

SMR-1#
Ent

2. Set the AC input circuit breaker of the ZXDU68 G020 system to ON position.

When the system has disconnected the LLVD1 or BLVD2 branches, but the CSU is
faulty, the CSU cannot automatically re-connects the disconnected branch(es) after the
mains recover and the rectifiers output DC power. In this case, perform the following
steps to manually re-connect the disconnected branch(es).

Normal Shutdown

H
Real Msg.

1. Set the AC output circuit breaker (in the AC power distribution box) to ON
position to power the system.

Application Scenario:

5. Set the AC output circuit breaker (in the AC power distribution box) to OFF
position to remove power from the system.

SMR-1#

Steps:

The two icons indicate that users

can press or to query other
data.

Overview of Querying Real-Time Information of Rectifiers

Prerequisite:

Ent

Caution

Caution
High current leakage exists during the system operation. The system must be
well grounded before power-on. Failure to comply can result in damage to
equipment or operation failure.

5. Set the DC output circuit breakers to ON position to power the DC loads.

Message

Succeed!

CSU1/2

Startup

3. Wait for the rectifiers and CSU to start up automatically.

Initial password: 0000

Load screen

There are two pages and this is the first page.

Press or to turn pages.

Prior to startup, ensure that the system has been properly installed and
configured and all required tests has passed.

Ctrl.

Password:
0000

SMR-1#
Select Real Msg.

7 /7

ZXDU68 G020 (V5.0) DC Power System

Address: No. 55, Hi-tech Road South, ShenZhen, P.R.China

Postcode: 518057

Website: http://ensupport.zte.com.cn

Email: support@zte.com.cn