ZXDU68 G020 (V5.0) DC Power System Product Description - R1.2MINI ZTE

ZXDU68 G020
DC Power System
Product Description
Product Version: V5.0
ZTE CORPORATION
No. 55, Hi-tech Road South, ShenZhen, P.R.China
Postcode: 518057
Tel: +86-755-26771900
Fax: +86-755-26770801
URL: http://support.zte.com.cn
E-mail: support@zte.com.cn
LEGAL INFORMATION
Copyright 2013 ZTE CORPORATION.
The contents of this document are protected by copyright laws and international treaties. Any reproduction or
distribution of this document or any portion of this document, in any form by any means, without the prior written
consent of ZTE CORPORATION is prohibited.
Additionally, the contents of this document are protected by
contractual confidentiality obligations.

All company, brand and product names are trade or service marks, or registered trade or service marks, of ZTE
CORPORATION or of their respective owners.
This document is provided as is, and all express, implied, or statutory warranties, representations or conditions
are disclaimed, including without limitation any implied warranty of merchantability, fitness for a particular purpose,
title or non-infringement. ZTE CORPORATION and its licensors shall not be liable for damages resulting from the
use of or reliance on the information contained herein.
ZTE CORPORATION or its licensors may have current or pending intellectual property rights or applications
covering the subject matter of this document. Except as expressly provided in any written license between ZTE
CORPORATION and its licensee, the user of this document shall not acquire any license to the subject matter
herein.
ZTE CORPORATION reserves the right to upgrade or make technical change to this product without further notice.
Users may visit ZTE technical support website http://support.zte.com.cn to inquire related information.
The ultimate right to interpret this product resides in ZTE CORPORATION.
Revision History
Revision No.
Revision Date
Revision Reason
R1.2
2014-01-03
Updating the centralized supervision unit and signal interface

description.
R1.1
2013-06-28
Modified the System Introduction section.
R1.0
2013-05-16
First edition
Serial Number: SJ-20130503085935-001

Publishing Date: 2014-01-03 (R1.2)
SJ-20130503085935-001|2014-01-03 (R1.2)
ZTE Proprietary and Confidential
Contents
About This Manual ......................................................................................... I
Chapter 1 System Overview ...................................................................... 1-1
1.1 System Introduction............................................................................................ 1-1
1.2 System Features ................................................................................................ 1-2
1.3 Configuration List ............................................................................................... 1-3
1.4 Technical Specifications...................................................................................... 1-4
1.5 Compliance Standards ....................................................................................... 1-7
Chapter 2 System Structure and Components........................................ 2-1

2.1 System Structure................................................................................................ 2-1
2.1.1 Appearance and Dimensions .................................................................... 2-1
2.1.2 Internal Structure...................................................................................... 2-2
2.1.3 Heat Circulation ....................................................................................... 2-3
2.2 ZXD3000 Rectifier .............................................................................................. 2-4
2.3 Centralized Supervision Unit ............................................................................... 2-6
2.4 Signal Interface Unit ........................................................................................... 2-8
Chapter 3 ZXD3000 Rectifier Specifications ............................................ 3-1

3.1 Input Features.................................................................................................... 3-1
3.2 Output Features ................................................................................................. 3-3
3.3 Power Decrease With High Temperature ............................................................. 3-3
Appendix A Alarm List .............................................................................. A-1

Appendix B Electrical Connection Diagram ........................................... B-1
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About This Manual

Purpose
This manual applies to the ZXDU68 G020 (V5.0) DC Power System (the ZXDU68 G020
system for short). The ZXDU68 G020 system is an outdoor DC power system and provides
power for -48 V communication equipment. This manual describes the system structure,
characteristics and application.
Caution!
The ZXDU68 G020 system is outdoor power supply equipment with direct air ventilation,
but cannot be used in a harsh outdoor environment.
Intended Audience
This manual is intended for:
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Planning engineers
Maintenance engineers
What Is in This Manual

This manual contains the following chapters:
Chapter/Appendix
Summary
1, System Overview
Introduces the system, describes the system features,

technical specifications, compliant standards, and the
configuration list.
2, System Structure and Components
Describes the system structure, the rectifier, the Centralized

Supervision Unit (CSU) and signal interfaces.
3, ZXD3000 Rectifier Specifications
Describes the input features, output features, and power

decrease with high temperature of the ZXD3000 (V5.0)
rectifier.
A, Alarm List
Describes the alarm name, and the default alarm level and
output relays.
B, Electrical Connection Diagram
Provides the electrical connection diagram of the ZXDU68

G020 system.
Conventions
This document uses the following typographical conventions.
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Typeface
Meaning
Italics
Refers to other related manuals and documents.
Bold
Menus, menu options, function names, input fields, option button

names, check boxes, drop-down lists, dialog box names, window names,
parameters and commands.
CAPS
Keys on the keyboard, buttons on screens and company name.

Warning: Indicates a hazard that, if not avoided, could result in serious
injuries, equipment damages or interruptions of major services.
Caution: Indicates a potential hazard that, if not avoided, could result in
moderate injuries, equipment damages or partial service interruption.
Note: Provides additional information about a certain topic.
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Chapter 1
System Overview
Table of Contents
System Introduction....................................................................................................1-1
System Features ........................................................................................................1-2
Configuration List .......................................................................................................1-3
Technical Specifications .............................................................................................1-4
Compliance Standards ...............................................................................................1-7
1.1 System Introduction

The ZXDU68 G020 system is an outdoor DC power system and provides power for -48 V
communication equipment.
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Three-phase AC input, 220 V - 240 V (phase voltage)/380 V - 415 V (wire voltage).

When fully configured, the system is equipped with three ZXD3000 (V5.0) rectifiers
and can provide 9 kW output.
For the ZXDU68 G020 system appearance, see Figure 1-1.

Figure 1-1 ZXDU68 G020 System Appearance
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ZXDU68 G020 Product Description
Caution!
The ZXDU68 G020 system is outdoor power supply equipment with direct air ventilation,
it is not recommended to be used in a harsh outdoor environment (salty, pollution, etc.)
Note:
The ZXDU68 G020 system is an outdoor solution that has different installation ways such as:
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Pole installation: it requires a pole support in order to be able to install this way, this
accesory need to be requested separately.
Floor installation: it requires a pole support in order to be able to install this way, this
Wall installation: it requires a pole support in order to be able to install this way, this
1.2 System Features

Efficient Rectifiers
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Peak efficiency: 96%

Efficiency with the rated load: 95%
Automatically Switching the Rectifiers to the Sleep Mode

The ZXDU68 G020 switches one or more rectifiers to the sleep mode according to the load
power. The power of a rectifier in sleep mode is not larger than 4 W.
A Wide Range of Input Voltage

A wide range of input line voltage (85 V to 295 V) makes the ZXDU68 G020 suitable for
areas with unstable power sources.
Accessible via Web Explorer

The ZXDU68 G020 can be remotely managed through a computer installed with Web
explorer anywhere if Ethernet is available.
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Chapter 1 System Overview
Managing Data in Batches

Users can set the parameters in batches, copy records and upgrade programs via a USB
flash drive.
Professional Monitoring and Management

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The transmission speed is high via CAN bus.

Multiple protection functions, such as Load Low Voltage Disconnect (LLVD), and Battery Low Voltage Disconnect (BLVD).
Users can press the QUY button of a rectifier to query the data of the rectifier or control
it.
Flexible Monitoring Networking

The ZXDU68 G020 provides input & output relays, RJ45 Ethernet interface, and RS232
interface. The ZXDU68 G020 supports multiple monitoring networking modes via Telnet,
HTTP, FTP and SNMP.
1.3 Configuration List

For a description of the system configuration list, refer to Table 1-1.
Table 1-1 Configuration List
Component
Rectifier
CSU
AC
distribution
Configuration
Model
ZXD3000 (V5.0)
Quantity
Three sets (when fully configured)
Model
CSU500A or CSU500B
Software version
V1.03 or above
AC input modes
Three-phase five-wire (L1/L2/L3/N/PE)
AC input circuit breaker
1*32 A/3P MCB
AC SPD
Class C
Battery circuit breaker
1*100 A/1P MCB
DC output circuit breakers
Nine load output branches:
unit
DC
distribution
unit
DC SPD
LLVD1: 263 A + 240 A MCBs
BLVD2: 140 A + 216 A + 26 A MCBs
One, 15 kA SPD
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Component
Supervision
Configuration
Background communication
interfaces
Input/output relays
Environment detection
USB communication
One RJ45 Ethernet interface
One RS232 communication interface
Two RS485 communication interface
Two input relays
Four output relays
One flood alarm interface
One door magnet alarm interface
One environment temperature interface
four battery temperature interfaces
One USB interface
MCB: Miniature Circuit Breaker
1.4 Technical Specifications

The ZXDU68 G020 system satisfies the following technical specifications.
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For a description of the environment specifications, refer to Table 1-2.

For a description of the system specifications, refer to Table 1-3.
For a description of the AC electrical specifications, refer to Table 1-4.
For a description of the DC electrical specifications, refer to Table 1-5.
For a description of the structure specifications, refer to Table 1-6.
Table 1-2 Environment Specifications

Item
Description
Operating temperature
-25 to +55 (+15 to +25 , recommended)
Storage temperature
-40 to +70
Relative humidity
10% to 90% (non-condensing), 40% to 60% recommended
Altitude
0 to 2000 m: 100% output power
2000 to 3000 m: The power derating percentage is 1%

when the altitude increases by 100 m.
Other requirements
The cabinet should be stable and erect.
No explosion hazard, no shake or jolt.
Never install the equipment where there is a risk of liquid

or objects falling into the top of the equipment.
No conductive dust or corrosive gas.
No strong Electromagnetic Interference (EMI).
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Table 1-3 System Specification

Item
Specification
Rated output power
9 kW (when fully configured with three ZXD3000 rectifiers)
Rectifier power limit controlled by
For the detailed description, refer to Table 3-2.
environment temperature
Rectifier power limit controlled by
For the detailed description, refer to Table 3-1.
AC input voltage
System efficiency
Monitoring networking mode
Peak efficiency: 95.5%
Efficiency with the rated load: 94.5%
Input/output relays mode
RS232 serial port connection method
Ethernet network construction mode
Transparent transmission method of the main equipment
Mean Time Between Failures
MTBF 3.2105 h
Equipment noise
55 dB (A)
Design service time
10 years to 15 years
Electromagnetic Compatibility
Satisfies the requirements of EN61000 and DIN/EN 55022, the
(EMC)
detailed specifications are as follows:

Electrostatic discharge
Contact discharge: 8 kV
(ESD)
Air discharge: 15 kV
Radiated immunity
10 V/m 1 kHz 80% AM modulated
Electrical fast
AC port: 4 kV
transient/burst immunity
DC/signal port: 2 kV
Surge immunity
AC port: 6 kV
Conducted immunity
3 V 1 kHz 80% AM modulated
Voltage drop
Level 2
Conductive emission
Class A
Radioactive emission
Class A
Table 1-4 AC Electrical Specifications

Item
AC input
features
Specification
AC input mode
Three-phase five-wire (L1/L2/L3/N/PE)
AC input voltage
Rated input voltage: 127 V/220 V (phase voltage/line

voltage)
AC input frequency
Line voltage range: 85 V to 295 V
Rated frequency: 50 Hz / 60 Hz
Frequency range: 45 Hz to 66 Hz
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Item
Specification
AC input power
0.998 (with rated load)
factor
AC surge
Class C, Imax = 40 kA (8/20 s)
protection
Input Total
THD 5% (with 30% - 100% rated power)
Harmonic
Distortion
Protection
AC over-voltage
If the input phase voltage is higher than the over-voltage
functions
protection
threshold, the system takes a protective action against

over-voltage.
AC under-voltage
If the input phase voltage is lower than the under-voltage
protection

under-voltage.
Input over-current
The AC input circuit breaker (or AC input contactor) provides
protection
the over-current protection function.
Table 1-5 DC Electrical Specifications

Item
Specification
DC output
Rated output
features
voltage
-53.5 V
Output voltage
-42 V to -58 V (adjustable in the CSU)
range
DC surge
Imax = 15 kA (8/20 s)
protection
DC voltage drop
0.5 V
inside the chassis

Regulated voltage
0.5%
precision
Weighted
noise
2 mV
noise
150 mV (20 MHz bandwidth)
voltage
Peak-peak
voltage
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Item
Specification
Protection
DC over-voltage
If the DC output voltage is higher than the over-voltage
functions
protection

over-voltage
DC under-voltage
If the DC output voltage is lower than the under-voltage
protection

under-voltage
Battery under-
LLVD1 + BLVD
voltage protection
When the battery voltage is lower than the LLVD1

threshold, the system disconnects the LLVD1 loads.
When the battery voltage is lower than the BLVD threshold,

the system disconnects the batteries.
Battery high-
If the battery voltage is higher than the BHTD threshold, the
temperature
system disconnects the batteries
protection
Load low-
If the battery voltage is lower than the LLTD threshold, the
temperature
system disconnects the loads
protection
Table 1-6 Structure Specifications

Item
Specifications
Protection degree
IP44
Installation mode
Installation on a pole
Cabling mode
Front cabling
Maintenance mode
Cable connection and system maintenance in the front
Chassis dimensions
850 mm 650 mm 500 mm (H W D)
Chassis weight
Approximately 95 kg (excluding the rectifiers and batteries)
ZXD3000 rectifier weight
2 kg/set, four sets (maximum)
Battery space
Two layers, 219 mm 352 mm 370 mm (HWD) for each

layer
Battery weight
Approximately 21 kg per battery
1.5 Compliance Standards

EMC Standards
The ZXDU68 G020 system is in compliance with the following Electromagnetic
Compatibility (EMC) standards:
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EN55022
IEC61000-3-3; IEC61000-3-2; IEC61000-4-2; IEC61000-4-3;
IEC61000-4-6; IEC61000-4-8; and IEC61000-4-11
IEC61000-4-4;
Safety Standards
The ZXDU68 G020 system is in compliance with the IEC/UL/EN 60950 safety standards.
Other Standards
The ZXDU68 G020 system is also in compliance with the following standards:
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The Restriction of Hazardous Substances (RoHS) directive (2002/95/EC) of the

European Union.
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this
device must accept any interference received, including interference that may cause
undesired operations.
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Chapter 2
System Structure and

Components
Table of Contents
System Structure........................................................................................................2-1
ZXD3000 Rectifier ......................................................................................................2-4
Centralized Supervision Unit ......................................................................................2-6
Signal Interface Unit ...................................................................................................2-8
2.1 System Structure

2.1.1 Appearance and Dimensions
The dimensions of the ZXDU68 G020 system are 850 mm 650 mm 500 mm (H W
D).
For the appearances and dimensions of the ZXDU68 G020 system, see Figure 2-1.
Figure 2-1 Appearance and Dimensions of the ZXDU68 G020 System
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2.1.2 Internal Structure

For the internal structure of the ZXDU68 G020 system, see Figure 2-2.
Figure 2-2 Internal Structure
1. Battery space
2. Communications
equipment space (4U)
3. Fan box
4. ZXD3000 (V5.0) rectifiers
5. AC input circuit breaker
6. N terminal
7. AC Surge Protection
Device (SPD)
8.
9.
10.
11.
12.
13.
Protective ground bolts

DC SPD
BLVD2 circuit breakers
LLVD1 circuit breakers
Cabling holes
Centralized Supervision
Unit (CSU)
14. Signal Interface Unit (SIU)
15. BLVD2 ON button
16.
17.
18.
19.
LLVD1 ON button
Work ground busbar
Thermoelectric cooler
(TEC)
For a description of the system components, refer to Table 2-1.

Table 2-1 System Components
S.N.
Component
Description
Battery space
Used for installing a battery pack (412 V).

Two layers, 219 mm 352 mm 370 mm (HWD) for each
layer
Communications equipment
Reserved space for installing the communications equipment
space (4U)
(19 inch wide).
Fan box
Used for heat circulation.
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Chapter 2 System Structure and Components
S.N.
Component
Description
ZXD3000 (V5.0) rectifiers
Convert AC power to DC power.

For further details, refer to 2.2 ZXD3000 Rectifier.
AC input circuit breaker
Connects and controls AC input line cables.
N terminal
Connects AC input neutral cable.
AC Surge Protection Device
Provides surge protection for the AC input.
(SPD)
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Protective ground bolts
Connects protective ground cable.
DC SPD
Provides surge protection for the DC output.
10
BLVD2 circuit breakers
Control DC output to the BLVD2 loads.
11
LLVD1 circuit breakers
Control DC output to the LLVD1 loads.
12
Cabling holes
Used for cabling.
13
Centralized Supervision
Collects the system operation data and manages the system.
Unit (CSU)
For further details, refer to 2.3 Centralized Supervision Unit.
Signal Interface Unit (SIU)
Provides signal interfaces for supervision.
14
For further details, refer to 2.4 Signal Interface Unit.

15
BLVD2 ON button
Used to close the LLVD1 contactor to manually connect the

LLVD1 branches to the system.
16
LLVD1 ON button
Used to close the BLVD2 contactor to manually connect the

BLVD2 branches to the system.
17
Work ground busbar
Connects work ground cable.
18
Connect and control battery input to the system.
Thermoelectric cooler
Used for heat dissipation of the battery space.
19
(TEC)
2.1.3 Heat Circulation

For the heat circulation theory of the communications equipment space, see Figure 2-3.
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Figure 2-3 Heat Circulation Theory
The air circulates as follows:

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The cabinet inhales the circulation air from the bottom.

The air goes through the communications equipment space to cool down the
equipment.
The cabinet exhales the air by fans at the top.
There are four fans installed in the fan box for heat circulation.
1. When the cabinet inner temperature is above 55 , four fans rotate.
2. When the cabinet inner temperature is below 55 , two fans rotate.
2.2 ZXD3000 Rectifier

The ZXD3000 (V5.0/V5.0R03) rectifiers convert AC to DC, power DC loads and charge
the batteries.
Appearance
For the appearance of the ZXD3000 rectifier, see Figure 2-4.
Figure 2-4 Rectifier Appearance
1. Fan
2. Indicators
3. QUY (query) button
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Buttons and Indicators

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Press and hold the QUY button of a rectifier for 5 seconds and then the CSU displays
the rectifiers main information screen.
The indicators display the operational status of the rectifier. For a description of the
indicators, refer to Table 2-2.
Table 2-2 Rectifier Operational Status

Indicator
Operational Status
Power
Lit
Run
Alarm
Lit
Fault
Not lit
Operating with Stable

Voltage
Flashing
Not lit
Not lit
Sleep
Lit
Flashing
Not lit
Output Current Limit
Lit
Flashing
Communication Failure
Lit
Lit
Alarm
Lit
Not lit
Lit
Fault
- means that the status of the indicator is not relevant to the condition.
Interfaces
Input and output interfaces are laid at the back of the rectifier. For the interface layout of
the rectifier, see Figure 2-5. For a description of the pin definitions, refer to Table 2-3.
The interfaces complete the electrical and signal connections between the rectifier and the
ZXDU68 G020 power system.
Figure 2-5 Rectifier Interfaces
Table 2-3 Pin Definitions of Rectifier Interfaces

Interface Name
Pin No.
Signal
Function
Definition
AC input
interfaces
1-6
Connects the AC input phase cable.
7 - 12
Connects the AC input neutral cable.
18 - 20
PE
Connects the protection ground.
13
Reserved
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Interface Name
Pin No.
Signal
Function
Definition
Phase detection
interfaces
CAN
communication
14
AA
15
AB
16
CAN-
17
CAN+
Locates the phase where an operating rectifier is.
A rectifier communicates with other devices

through the interfaces. For example, a rectifier
detection
transmits data to the CSU, and the CSU issues
interfaces
commands to a rectifier.
DC output
interfaces
Hot-plug pins
21 - 28
OUTPUT+
29 - 36
OUTPUT-
37, 38
Hot-plug pin (+)
39, 40
Hot-plug pin (-)
Provide DC output power.
Prevent sparks when a rectifier is installed into

the ZXDU68 G020 system.
2.3 Centralized Supervision Unit

The Centralized Supervision Unit (CSU500A/CSU500B) is the foreground monitoring unit
of the system. It monitors the AC distribution, DC distribution, rectifiers and batteries of
the system.
Functions
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Management
Supports the battery charging, discharging and test management.
Supports automatic sleep of the rectifiers and thereby saves energy.
Supports the export of history records through a USB flash drive.
Supports data query, parameter setting and system control through the LCD.
Alarm
When faults occur on the power system, the CSU reports alarms and takes protection
measures.
Monitoring
Collects the operation data of the power system and monitors its operating status
in real time.
Transmits data to the supervision center (SC), and monitors the power system
remotely in accordance with the orders received from the SC.
Web functions
After the CSU is connected to the network, you can access the CSU by using IE7 or
a later version.
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Appearance
For the appearance of the CSU500A/CSU500B, see Figure 2-6.
Figure 2-6 CSU Appearance
1. LCD
2. USB interface
3. RJ45 Ethernet interface

4. Indicators
5. Buttons
Interfaces
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USB interface
Supports USB flash drives but does not support SD card or other portable storage
devices, such as portable hard disks, MP3 or MP4.
The system format of the USB files is FAT.
RJ45 Ethernet interface
The Ethernet interface rate is 10M/100M (adaptive).
The Ethernet interface supports multiple monitoring networking modes through

Telnet, HTTP, FTP and SNMP.
Indicators
The indicators display the operational status of the CSU and the system. For a description
of indicators, refer to Table 2-4.
Table 2-4 CSU Operational Status
Indicator
Operational Status
Power
Alarm
Run
Lit
Flashing
Not lit
Operating Normally
Lit
Lit or not lit
Faulty
Lit
Flashing
Flashing
Alarm
Not lit
Not lit
Not lit
No Operating
- means that the status of the indicator is not relevant to the condition.
Buttons
User can query the information and set the parameters through the menu buttons.
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For a description of the functions of CSU buttons, refer to Table 2-5.

Table 2-5 Buttons
Buttons
Buttons names
Function
Up/Direction button
Scrolls pages up.
Moves to the previous item.
Increases numerical values.
Scrolls pages down.
Moves to the next item.
Decreases numerical values.
Down/Direction button
Left/Direction button
Moves the cursor to the left.
Right/Direction button
Moves the cursor to the right.
Ent
Confirm button
Returns to the upper-level screen.
Cancels modifications.
Displays the lower-level screen.
Saves modifications.
Esc
<+Ent>
Return button
The user needs to press the button and the Ent

button at the same time, it displays help information
of the current menu.
2.4 Signal Interface Unit

The Signal Interface Unit (SIU) contains the Signal Interface Board (SIB). For the structure
of SIU, see Figure 2-7.
Figure 2-7 Signal Interface Unit
1. SIB
2. Interface designation
3. Cabling hole
4. Reserved hole
The SIB provides various supervision interfaces including input and output relay
interfaces, background communication interfaces, and environment detection interfaces.
For the layout of the interfaces on the SIB, see Figure 2-8.
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Figure 2-8 Supervision Interfaces on the SIB
For a description of the interfaces on the SIB, refer to Table 2-6.

Table 2-6 Supervision Interfaces on the SIB
Lable
Interface
Description
Input Relay Interfaces

X3
In-relay 1, 2
In-relay 1 is used to detect the alarms of the heat exchanger.

The alarm name is Man Fan Fail, the status is Close, and
the alarm level is Critical.
There is a TEC air conditioner, in-relay 2 is used to detect the
alarms of the air conditioner. The alarm name is TEC Fault,
the status is Open and the alarm level is Critical.
X4
In-relay 3, 4
The user can customize the alarm for in-relay 3 through the
supervision unit. By default, the alarm name is In-Relay-3#,
the status is Close, and the alarm level is Mask (no alarm).
The user can customize the alarm for in-relay 4 through the
supervision unit. By default, the alarm name is In-Relay-4#,
the status is Close, and the alarm level is Mask (no alarm).
Output Relay Interfaces
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Lable
Interface
Description
X14
Out-relay 1, 2
X15
Out-relay 3, 4
X16
Out-relay 5, 6
X17
Out-relay 7, 8
A6 respectively in the CSU software.

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X18
CSU fault out-relay
Output relays 1 to 6 correspond to the alarm codes A1 to

Multiple alarms can share one output relay. For a
description of the alarms, refer to Appendix A Alarm List.
Output relay 7: reserved to control the diesel generator.
Output relay 8: reserved to control the emergency lighting.
Output relay for the CSU fault.
Communication Interfaces
X11
RS232 communication
X11 and X13 cannot be used at the same time.
X22
RS232 communication
X22 multiplexes X11.
X12
RS485 communication
(independent)
X13
RS485 communication
X11 and X13 cannot be used at the same time.
(multiplex)
Environment Detection Interfaces
X2
Flood alarm
To connect a flood sensor.
X5
Door magnet alarm
To connect a magnetic door switch.
X6
Battery 1 temperature
To connect the temperature sensor for battery pack 1.
X7
X8
X9
X10
Environment
To connect an ambient temperature sensor.
temperature
2-10
SJ-20130503085935-001|2014-01-03 (R1.2)
Chapter 3
ZXD3000 Rectifier
Specifications
Table of Contents
Input Features ............................................................................................................3-1
Output Features .........................................................................................................3-3
Power Decrease With High Temperature ....................................................................3-3
3.1 Input Features

Overview
The ZXD3000 (V5.0) rectifier automatically adjusts its operational status according to the
AC input voltage.
The input features include the under-voltage protection, over-voltage protection, and power
limit.
Under-Voltage Protection
When the AC input voltage is lower than the under-voltage threshold, the rectifier
automatically shuts down and provides no output. Meanwhile, the alarm indicator is on.
After the AC input voltage reaches the under-voltage recovery threshold, the rectifier
automatically recovers.
The under-voltage recovery threshold = the AC input under-voltage threshold + the return
difference.
The AC input under-voltage threshold is (85 5) V and the return difference ranges from
8 V to 12 V.
Over-Voltage Protection
When the AC input voltage is higher than the over-voltage threshold, the rectifier
automatically shuts down and provides no output. Meanwhile, the alarm indicator is
on. After the AC input voltage falls to the over-voltage recovery threshold, the rectifier
automatically recovers.
The over-voltage recovery threshold = the AC input over-voltage threshold the return
difference.
3-1
SJ-20130503085935-001|2014-01-03 (R1.2)
The AC input over-voltage threshold is (295 5) V and the return difference ranges from
5 V to 10 V.
Power Limit
The rectifier limits its output power according to the input voltage.
See Figure 3-1 for the power limit feature of the rectifier when the following conditions are
met.
l
l
Environment temperature: -25 to 55

Output voltage of the rectifier: 48 V to 59.5 V
Figure 3-1 Power Limit Feature
1. Under-voltage threshold
(855 V)
2. 55% power (110 V)

3. Maximum power (176 V)
4. Over-voltage threshold
(2955 V)
For the relationship between the AC input voltage and the output power, refer to Table 3-1.
Table 3-1 Relationship Between AC Input Voltage and Output Power
AC Input Voltage
Output Power (Percentage of the Maximum Output Power)
(85 5) V
(85 5) V to 110 V
Linear power limit

Output power percentage: 40% to 55%
110 V to 176 V
Linear power limit

Output power percentage: 55% to 100%
176 V to (295 5) V
100%
> (295 5) V
Maximum output power: 3000 W
3-2
SJ-20130503085935-001|2014-01-03 (R1.2)
Chapter 3 ZXD3000 Rectifier Specifications
3.2 Output Features

See Figure 3-2 for the output features of the ZXD3000 (V5.0) rectifier when the following
conditions are met.
l
l
AC input voltage of the rectifier: 176 V to 295 V

Environment temperature: -25 to +55
Figure 3-2 Output Features
As shown in Figure 3-2, the output features of the rectifier can be concluded as follows:
l
l
l
When the output voltage ranges from 42 V to 48 V, the maximum output current is
constant.
When the output voltage ranges from 48 V to 59.5 V, the maximum output power is
constant.
When the output voltage is lower than 36 V, the rectifier restarts for protection.
When the environment temperature ranges from -25 to +55 and the input voltage
ranges from 85 V to 176 V, the rectifier still has the above output features. However,
because of the power limit feature, when the input voltage ranges from 85 V to 176 V, the
output power cannot reach the highest percentage (100%). Therefore, the input voltage
affects the maximum output power and maximum output current.
3.3 Power Decrease With High Temperature

The feature of power decrease with high temperature refers to that the output power of
the ZXD3000 (V5.0) rectifier decreases with the increase of the environment temperature
when the environment temperature reaches the over-temperature threshold.
For the feature of power decrease with high temperature, see Figure 3-3.
3-3
SJ-20130503085935-001|2014-01-03 (R1.2)
Figure 3-3 Power Decrease With High Temperature
For a description of the feature, refer to Table 3-2.

Table 3-2 Power Decrease With High Temperature
Environment Temperature
Output Power (Percentage of the Maximum Power)
-40 to +55
100%
+55 to 75
Linear power limit

The output power decreases with the increase of the temperature
and is not less than 50% when the temperature is 75 .
> 75
0 (the rectifier shuts down for protection against over-temperature)
3-4
SJ-20130503085935-001|2014-01-03 (R1.2)
Appendix A
Alarm List
Table A-1 lists the alarms that can be detected by the CSU500A/CSU500B (SV1.03)
supervision unit, and describes their default alarm levels and output relays.
l
l
A1 - A6 refer to 6 output relays for the alarms.

Multiple alarms can share one output relay. Each alarm cannot correspond to multiple
output relays but one output relay only. No means that no output relay is assigned
to an alarm. When an alarm is reported, it indicates that problems occur on the
corresponding output relay.
The output relay of an alarm will not take effect when its alarm level is set to Mask.
Table A-1 Alarm List

S.N.
Alarm Name
Alarm
Output
Leve
Relay
Alarm Description
Battery and System Alarms

1
Common Alarm
Mask
A1
The CSU detects that an alarm occurs.
Batt.Test Fail
Mask
A2
Battery test fails.
LLVD1 Alarm
Critical
A2
The system disconnects the LLVD1 loads.
LLVD2 Alarm
Critical
A2
The system disconnects the LLVD2 loads.
CAN Bus Abnormal
Mask
A2
The CAN bus cannot send or receive data

normally due to some communication error.
Batt.Det.Abnor.
Critical
A2
The battery voltage is lower than Test Stop

Volt. in the process of the battery test.
BLVD Alarm
Critical
A2
The system disconnects the battery, and

also disconnects the BLVD loads at the
same time.
LLTD Alarm
Critical
A2
When the environment temperature is

lower than LLTD Env.Temp., the system
disconnects the LLVD1 and LLVD2 loads.
BLTD Alarm
Critical
A2
When the battery temperature is lower than

BLTD Temp., the system disconnects all the
battery input branches.
10
BHTD Alarm
Critical
A2
When the battery temperature is higher than

BHTD Temp., the system disconnects the
batteries.
A-1
SJ-20130503085935-001|2014-01-03 (R1.2)
S.N.
11
Alarm Name
All Alarm Blocked
Alarm
Output
Leve
Relay
Critical
A2
Alarm Description
The system does not display any other

real-time alarms. This can be set through
Alm.Ctrl.
12
Batt.Equal
Mask
A2
The system charges the batteries in boost

(equalization) charge mode.
13
BMU Comm.Fail
Major
A2
The Battery Monitoring Unit (BMU) fails to

communicate with the CSU.
14
Multi-SMR Alm
Major
A2
Two or more Switching Mode Rectifiers

(SMRs) are faulty or fail to communicate
with the CSU.
15
Battery Testing
Mask
A2
The battery test is in process.
16
Sys.OverLoad Alm.
Mask
A2
The load capacity exceeds the load

capability of the system.
17
IOB Comm.Fail
Major
A2
The IO board fails to communicate with the

CSU.
AC Alarms
18
ACEM Comm. Fail
Major
A2
The AC energy meter fails to communicate

with the CSU.
19
AC Power Off
Major
A3
The mains power fails and there is no

standby AC input.
20
AC In.Switch Off
Major
A3
The main AC input circuit breaker trips.
21
AC Volt.High
Major
A3
The detected AC input voltage is higher

than AC Volt.H.Thre.
22
AC Volt.Low
Major
A3
The detected AC input voltage is lower than

AC Volt.L.Thre.
23
AC Phase Lack
Major
A3
The AC input lacks one phase or two.
24
AC Volt.Imbala.
Major
A3
The difference between AC input voltages is

greater than AC Volt.Imbala.
25
AC Curr.High
Major
A3
The AC input current is higher than AC

Curr.H.Thre.
26
AC Out.Switch Off
Major
A3
The auxiliary AC output circuit breaker trips.
27
AC SPD Abnor
Major
A3
The AC Surge Protection Device (SPD) is

damaged or not installed.
Rectifier Alarms
28
SMR Fan Fault
Major
A4
The rectifier fan is faulty.
A-2
SJ-20130503085935-001|2014-01-03 (R1.2)
Appendix A Alarm List
S.N.
29
Alarm Name
SMR Ra.T.H.O.
Alarm
Output
Leve
Relay
Major
A4
Alarm Description
The temperature of the PFC heat radiator

is higher than the maximum radiator
temperature (110 ).
30
SMR In.V.H.O.
Major
A4
The AC input voltage of the rectifier is higher

than the maximum input voltage.
31
SMR In.V.L.O.
Major
A4
The AC input voltage of the rectifier is lower

than the minimum input voltage.
32
SMR Out.V.H.O.
Major
A4
The output voltage of the rectifier is higher

than the maximum output voltage.
33
SMR Out.C.H.
Major
A4
The output current of the rectifier is higher

than the maximum output current (68 A).
34
SMR Inter.T.H.
Major
A4
The temperature at the air inlet of the

rectifier is higher than the maximum internal
temperature (70 ).
35
SMR Out.Fuse
Major
A4
The output fuse of the rectifier blows.
36
SMR Curr.Share
Major
A4
When multiple rectifiers are working in

parallel, the output current difference
between these rectifiers is greater than the
threshold (8 A).
37
SMR Input Off
Major
A4
The power input of the rectifier is interrupted.
38
PFC Out.V.H.
Major
A4
The output voltage of PFC is higher than the

threshold (450 V).
39
PFC Out.V.L.
Major
A4
The output voltage of PFC is lower than the

threshold (345 V).
40
SMREEPROM
Major
A4
Errors occur when the rectifier reads and

writes the EEPROM.
41
SMR In.Comm F.
Major
A4
The communication inside the rectifier fails.
42
SMR Primy.C.H.
Major
A4
The primary current of the transformer is

higher than the threshold (28 A).
43
PFC Input C.H.
Major
A4
The PFC input current is higher than the

threshold.
44
SMR Start Abr.
Major
A4
The starting time of the rectifier exceeds 5

minutes.
45
SMR In.Fuse
Major
A4
The input fuse of the rectifier blows.
A-3
SJ-20130503085935-001|2014-01-03 (R1.2)
S.N.
46
Alarm Name
SMR Comm.Fail
Alarm
Output
Leve
Relay
Major
A4
Alarm Description
The communication between the rectifier

and the CSU is interrupted because the
rectifier is removed or there is some
communication exception.
47
SMR In.Freq.
Major
A4
The input frequency of the rectifier is too

high (higher than 73 Hz) or too low (lower
than 40 Hz).
48
SMR Out.V.L.
Major
A4
The output voltage of the rectifier is lower

than the threshold (36 V).
DC Alarms
49
DC Volt.High
Major
A5
The DC output voltage is higher than DC

Volt.High Thre.
50
DC Volt.Low
Major
A5
The DC output voltage is lower than DC

Volt.Low Thre.
51
DC SPD Abnor.
Major
A5
The DC SPD is faulty.
52
Batt.Volt.Low
Major
A5
The voltage of a battery pack is lower than

Batt.Volt.L.Thre.
53
Batt.Curr.Abr.
Mask
A5
The rate of the detected battery current to

the highest detectable current is greater
than Batt.Curr.Abn.Rate.
54
Batt.Temp.High
Major
A5
The battery temperature is higher than

Batt.Temp.H.Thre.
55
Batt.Temp.Low
Major
A5
The battery temperature is lower than

Batt.Temp.L.Thre.
56
Batt.Loop Brk.
Critical
A5
The battery loop is disconnected.
57
Batt.Dischg.
Minor
A5
The battery discharging current is higher

than Batt.Dischg Thre.
58
Batt.Curr.Imbal.
Minor
A3
The difference between current of any

12 V batteries and the average current
of all 12 V batteries is higher than
Batt.Curr.Imbal.Thre.
59
Batt.T.Invalid
Warning
A5
The system is configured with batteries,

but the battery temperature detection is
ineffective. The battery temperature sensor
is not installed or the battery temperature is
out of the detection range.
A-4
SJ-20130503085935-001|2014-01-03 (R1.2)
Appendix A Alarm List
S.N.
60
Alarm Name
LLVD1 Extend Brk.
Alarm
Output
Leve
Relay
Major
A5
Alarm Description
With Load Distr.Mode set to Discon., the

extended LLVD1 circuit breaker trips or the
extended LLVD1 fuse blows.
61
LLVD1 Loop B.
Major
A5

LLVD1 circuit breaker trips or the LLVD1
fuse blows.
62
LLVD2 Extend Brk.
Major
A5

extended LLVD2 circuit breaker trips or the
extended LLVD2 fuse blows.
63
BLVD Extend Brk.
Major
A5

extended BLVD circuit breaker trips or the
extended BLVD fuse blows.
64
BLVD Loop Brk.
Major
A5

BLVD circuit breaker trips or the BLVD fuse
blows.
65
Cell Reverse
Major
No
One or more 2 V batteries are reversely

connected.
66
Block Reverse
Major
No
One or more 12 V batteries are reversely

connected.
67
Cell Poor
Major
No
The voltage of one or more 2 V batteries is

lower than Cell Volt.Diff.
68
Block Poor
Major
No
The voltage of one or more 12 V batteries is

lower than Block Volt.Diff.
69
DC.Loop.Brk.
Major
No
With Load Distr.Mode set to No Discon.,

the DC output circuit breaker trips or the DC
output fuse blows.
70
Load Ext.Brk.
Major
No
With Load Distr.Mode set to No Discon.,

the extended DC output circuit breaker trips
or the extended DC output fuse blows.
Environment Alarms
71
Env.Temp.High
Minor
A6
The environment temperature is higher than

Env.Temp.H.Thre.
72
Env.Temp.Low
Minor
A6
The environment temperature is lower than

Env.Temp.L.Thre.
73
Env.Hum.High
Minor
A6
The environment humidity is higher than

Env.Hum.H.Thre.
A-5
SJ-20130503085935-001|2014-01-03 (R1.2)
S.N.
74
Alarm Name
Env.Hum.Low
Alarm
Output
Leve
Relay
Minor
A6
Alarm Description
The environment humidity is lower than

Env.Hum.L.Thre.
75
Smog Alarm
Major
A6
The sensor detects smog.
76
Flood Alarm
Major
A6
The sensor detects flood.
77
Access Ctrl.Alm.
Mask
A6
The sensor detects the intrusion of

something.
78
Door Alarm
Minor
A6
The door with the door status switch is

opened.
79
Glass Brk.Alm.
Minor
A6
The sensor detects broken glasses.
80
Env.Temp.Invalid
Mask
A6
The environment temperature sensor is

81
Env.Hum.Invalid
Mask
A6
The environment humidity sensor is

A-6
SJ-20130503085935-001|2014-01-03 (R1.2)
Appendix B
Electrical Connection
Diagram
For the operating principle diagram of the ZXDU68 G020 system, see Figure B-1.
Figure B-1 Operating Principle Diagram of the ZXDU68 G020 System
The system components are described as follows.

l
l
l
l
l
AC distribution unit: Connects AC input to the system and distributes AC power.

Rectifiers: Convert AC to DC.
DC distribution unit: Provides DC output to the loads and connects the batteries to
the system.
CSU: Controls and manages the system.
Batteries: Provide standby DC power to the loads when the mains is failure.
For the detailed electrical connection diagrams of the ZXDU68 G020 system, see Figure
B-2.
B-1
SJ-20130503085935-001|2014-01-03 (R1.2)
SJ-20130503085935-001|2014-01-03 (R1.2)
Figure B-2 Electrical Connection Diagrams of the ZXDU68 G020 System
B-2

ZXDU68 G020 (V5.0) DC Power System Product Description - R1.2MINI ZTE

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ZXDU68 G020

Additionally, the contents of this document are protected by

contractual confidentiality obligations.

Updating the centralized supervision unit and signal interface

Modified the System Introduction section.

Serial Number: SJ-20130503085935-001

ZTE Proprietary and Confidential

Chapter 2 System Structure and Components........................................ 2-1

Chapter 3 ZXD3000 Rectifier Specifications ............................................ 3-1

Appendix A Alarm List .............................................................................. A-1

ZTE Proprietary and Confidential

ZTE Proprietary and Confidential

About This Manual

What Is in This Manual

Introduces the system, describes the system features,

2, System Structure and Components

Describes the system structure, the rectifier, the Centralized

3, ZXD3000 Rectifier Specifications

Describes the input features, output features, and power

B, Electrical Connection Diagram

Provides the electrical connection diagram of the ZXDU68

ZTE Proprietary and Confidential

Refers to other related manuals and documents.

Menus, menu options, function names, input fields, option button

Keys on the keyboard, buttons on screens and company name.

ZTE Proprietary and Confidential

1.1 System Introduction

Three-phase AC input, 220 V - 240 V (phase voltage)/380 V - 415 V (wire voltage).

For the ZXDU68 G020 system appearance, see Figure 1-1.

ZTE Proprietary and Confidential

ZXDU68 G020 Product Description

1.2 System Features

Peak efficiency: 96%

Automatically Switching the Rectifiers to the Sleep Mode

A Wide Range of Input Voltage

Accessible via Web Explorer

ZTE Proprietary and Confidential

Chapter 1 System Overview

Managing Data in Batches

Professional Monitoring and Management

The transmission speed is high via CAN bus.

Flexible Monitoring Networking

1.3 Configuration List

Three sets (when fully configured)

Three-phase five-wire (L1/L2/L3/N/PE)

AC input circuit breaker

1*32 A/3P MCB

Battery circuit breaker

1*100 A/1P MCB

DC output circuit breakers

Nine load output branches:

LLVD1: 263 A + 240 A MCBs

BLVD2: 140 A + 216 A + 26 A MCBs

ZTE Proprietary and Confidential

ZXDU68 G020 Product Description

One RJ45 Ethernet interface

One RS232 communication interface

Two RS485 communication interface

Two input relays

Four output relays

One flood alarm interface

One door magnet alarm interface

One environment temperature interface