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GKN Powder Metallurgy

Powder to parts
Peter Oberparleiter | CEO, GKN Powder Metallurgy

Disclaimer
Cautionary statement
This presentation contains forward looking statements which are made in good faith
based on the information available to the time of its approval. It is believed that the
expectations reflected in these statements are reasonable but they may be affected
by a number of risks and uncertainties that are inherent in any forward looking
statement which could cause actual results to differ materially from those currently
anticipated. Nothing in this document should be regarded as a profits forecast.

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Powder Metallurgy Technology without boundaries

Improved
endurance
and thermal
Conductivity
Extreme
tolerances

Ability to
produce
features
previously
requiring
secondary
processes
Net shape
forming
capabilities

Use of
lightweight
materials

Reduced part
complexity
utilizing less
components

Capability to
design-in
weight
reduction
features

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95% material
utilization
Recycled
Raw
Materials
Less energy
consumption
with reduced
processes

GKN Powder Metallurgy the industry leader

Hoeganaes
Powder production
240,000 tons of powder
per year

Global # 2
22% global share

Sinter Metals
Component manufacture
6 billion parts per year
many applications

Global # 1
18% global share
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Diverse customer base


75% automotive/
25% industrial

3,000 customers
globally

GKN Powder Metallurgy Global presence


GKN Powder
Metallurgy 2012

c.6,600
employees

874m sales
20%

34 locations
14 countries

26%

49%

HC

Europe

19%

1%

15%

Sweden
England

North America
Canada
United
States

Germany
France
Spain

China Premium
Italy

Romania

Japan
China

Sinter

India

10%

13%
46%

South America

Brazil

4%
Argentina

India

Manufacturing Plant Sinter


Manufacturing Plant HC
Corporate Office / Engineering Centre

South Africa

Hoeganaes Sinter
Market shares

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GKN CAPITAL MARKETS DAY 21 MAY 2013

Source: GKN estimates

Leading market positions in powder and parts


Powder market

Market
dynamics

GKN Hoeganaes
22%
Hgans

QMP

Kobelco
JFE

PM growth
outperforms markets
Market concentration
ongoing financially
strong global
technology players
preferred
Mega-platforms are
growing opportunity
for global players

Top 3 Powder companies cover


70% of the market

Sinter market

GKN Sinter Metals


18%

Sumitomo
Fine
Sinter
Hitachi
Metaldyne

Top 8 Sinter companies cover


60% of the market

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GKN CAPITAL MARKETS DAY 21 MAY 2013

Customer base and growing geographic spread


Sinter Metals sales by customer

9%

Ford

Hoeganaes
17%

6%

GM
ZF

5%

Fiat Chrysler

4%

Non
Volkswagen
Automotive

3%

Hilite

Linamar

PM sales by region

Sinter North
America
36%

Sinter Asia
and South
America
12%

4%
3%

62%

Bosch

2%

Other

Top 20 customers cover c.60% of sales


25% non-automotive customers

Sinter
Europe
35%

Good progress to develop


balanced sales in the regions
Asia Pacific and South America a solid
position but still work to do

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Footprint in high growth markets


70

Million Vehicles

60

Brasil
China

Russia
Mexico

India

Growing presence and capability


in the key emerging markets

50
40
30
20
10
0
2013

2018

India
Today # 1
Extending Capacity
New Greenfield plant under
review

Brazil

China
Today # 7 2018 # 2
Expansion of existing facility
New plant opening Q4/2013
Develop powder capability

Today # 2
Plan for Expansion in 2014

Mexico and Russia under review

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Operational excellence
Every day we .

Every day we .

Ship 17m parts to


c.3,000 customers

Manufacture 17m parts in


34 plants

Quality

Value streams

Continue to drive Zero Defect Strategy

Increase share of fully sustained value


streams

Continuous
improvement

60
50
40
30
20
10
0

Cover inflation
Margin progress

100%
75%
50%
25%

Cost leadership
0%

2007 2008 2009 2010 2011 2012

2007 2008 2009 2010 2011 2012

ppm

implemented

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GKN CAPITAL MARKETS DAY 21 MAY 2013

planned

Awards and special recognitions in 2012


TATA Quality Award

GM Supplier Award 2012

Schaeffler Supplier of the


Year Award 2012

Tecumseh Supplier
Award 2012
Safety Award (by
professional associat.
of wood and metal)
50 Million Synchronizer
Hubs in 2012

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Industry growth trends driving new PM applications


Industry drivers
Climate protection

Energy efficiency

Renewable energy

Environmental
legislation

Electrification

Light weight

Alternative
propulsion

Technology trends
Highly efficient
powertrains

PM applications

Differential gears

VVT (Variable
Valve Timing)

Electric Power
Steering (EPS)
systems

Softmagnetic parts

Hydrogen storage
Transmission gears

Alu Camshaft caps

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New E-Motors with SMC

Strong Alignment with Market Technology Trends


CAGR 2013-2018
50
45

VVT

9.6%

Start-stop

19.9%

EPS systems

8.4%

7+ speed
transmissions

22.8%

Vehicle Technology Adoption [million]

40
35
30
25
20
15
10
5
0
2012

2013

2014

2015

2016

2017

2018

Four product groups represented c.15% of 2012


turnover
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GKN CAPITAL MARKETS DAY 21 MAY 2013

Source: IHS + autobeats.com 2012

Unmatched engineering capability from Powder to Parts


More than 400
engineers worldwide

More than 500


patents globally

Increasing spend in
engineering from 3% of
sales to 4%

50 customer TechDays

Fotos TechDays

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Design for PM Drives margins


is the design and application of products using the unique characteristics of powder
metal to produce parts which cannot be made economically using alternative technologies.

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Design for PM Capturing the value with unique capability

Unique materials

Technically enhanced
powders (TEP)

Advanced processes

Advanced forming and


furnace technology

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Design for PM Creating new opportunities

One-way clutch
Unique joining /
Creative design

Differential
gears

Soft magnetic
components
Creative designs/
Advanced processes

Hydrogen purification
Unique material porosity

Advanced processes/
Extreme forming

2018

2006

Highly complex
shapes
Aluminium cam caps
Unique material /
light weight

Sensor fixtures
Extreme forming/
Advanced processes

E-Motors with SMC


Creative designs/
Advanced processes

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Creative design /
Advanced processes
Including Additive
layer

Design for PM New product launches


Electric powered steering
helical pulleys
Differentiators:

Netshape transmission gear


34 helical
Differentiators:

Extreme forming

Net shape

Net shape

Multi part substitution

More durable and best surface accuracy

Reduced noise and vibration

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GKN Powder Metallurgy market outperformance


LV Market
m vehicles

Global LV market growth

PM Market

GKN Powder Metallurgy


outperformance c.3% above LV market
Unique Design for PM
capability
Innovative design
Technically enhanced powders
Advanced process technology

2013

104

2018

5.6
m

PM market growth driven by


new technology trends

83

4.3

2013

Global manufacturing and


engineering footprint
Product and process engineering
capability in all regions
Growing presence in high growth
markets
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GKN CAPITAL MARKETS DAY 21 MAY 2013

2018

Market Share Gain


Market concentration ongoing
Mega-platforms awarded to
global PM players

GKN Powder Metallurgy summary


Growth c.3%
above LV market
Targeting new markets
Focus on growth product
groups
Expand global footprint

ROIC
>20%

Margin range
9% to 11%
Design for PM
Selective business wins
Operational continuous
improvement

Business
performance

Strong cashflow
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Maximize asset utilization

Balanced investment

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