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Aggregate Production Planning

Costs
Regular Time Labor Cost
Overtime/Subcontracting
Inventory Holding Cost
Backorders
Hiring
Layoff

Beginning Inventory
Beginning Workforce
Labor Standard (units/worker)

Cost
Per Unit

Total
Units

Total
Cost

Total Costs
Period
Demand
Cumulative Demand
Net Cumulative Demand
Production/Inventory Planning
Production
Cumulative Production
Inventory (Excess Units)
Backorders (Units Short)
Capacity Planning
Workers Hired
Workers Layed Off
Workforce Available
Regular Time Capacity (units)
Overtime/Subcontracting (units)
Total Production Capacity (units)

Aggregate Production Planning

Cost
Per Unit

Costs
Regular Time Labor Cost
Overtime/Subcontracting
Inventory Holding Cost
Backorders
Hiring
Layoff

Beginning Inventory
Beginning Workforce
Labor Standard (units/worker)

Total
Units

Total
Cost
0
0
0
0
0
0

$0
$0
$0
$0
$0
$0
$0

Total Costs
Period
Demand
Cumulative Demand
Net Cumulative Demand
Production/Inventory Planning
Production
Cumulative Production
Inventory (Excess Units)
Backorders (Units Short)
Capacity Planning
Workers Hired
Workers Layed Off
Workforce Available
Regular Time Capacity (units)
Overtime/Subcontracting (units)
Total Production Capacity (units)

0
0

0
0

0
0

0
0

0
0

0
0

0
0

0
0

0
0
0

0
0
0

0
0
0

0
0
0

0
0
0

0
0
0

0
0
0

0
0
0

0
0

0
0

0
0

0
0

0
0

0
0

0
0

0
0

Aggregate Production Planning

Cost
Total
Total
Costs
Per Unit Units
Cost
Regular Time Labor Cost
$9.60 28000 $268,800
Overtime/Subcontracting
$14.40
0
$0
Inventory Holding Cost
$5.00 25000 $125,000
Backorders
$7.50
0
$0
Hiring
$500.00
0
$0
Layoff
$750.00
2
$1,500
Total Costs
$395,300

Beginning Inventory
Beginning Workforce
Labor Standard (units/worker)

2500
18
250

Period
Demand
Cumulative Demand
Net Cumulative Demand

1
3000
3000
500

2
6000
9000
6500

3
2000
11000
8500

4
1500
12500
10000

5
4000
16500
14000

6
5500
22000
19500

7
8500
30500
28000

Production/Inventory Planning
Production
Cumulative Production
Inventory (Excess Units)
Backorders (Units Short)

4000
4000
3500
0

4000
8000
1500
0

4000
12000
3500
0

4000
16000
6000
0

4000
20000
6000
0

4000
24000
4500
0

4000
28000
0
0

Capacity Planning
Workers Hired
Workers Layed Off
Workforce Available
Regular Time Capacity (units)
Overtime/Subcontracting (units)
Total Production Capacity (units)

0
2
16
4000
0
4000

0
0
16
4000
0
4000

0
0
16
4000
0
4000

0
0
16
4000
0
4000

0
0
16
4000
0
4000

0
0
16
4000
0
4000

0
0
16
4000
0
4000

Aggregate Production Planning

Cost
Total
Total
Costs
Per Unit Units
Cost
Regular Time Labor Cost
$9.60 28000 $268,800
Overtime/Subcontracting
$14.40
0
$0
Inventory Holding Cost
$5.00
0
$0
Backorders
$7.50
0
$0
Hiring
$500.00
50 $25,000
Layoff
$750.00
34 $25,500
Total Costs
$319,300

Beginning Inventory
Beginning Workforce
Labor Standard (units/worker)

2500
18
250

Period
Demand
Cumulative Demand
Net Cumulative Demand

1
3000
3000
500

2
6000
9000
6500

3
2000
11000
8500

4
1500
12500
10000

5
4000
16500
14000

6
5500
22000
19500

7
8500
30500
28000

Production/Inventory Planning
Production
Cumulative Production
Inventory (Excess Units)
Backorders (Units Short)

500
500
0
0

6000
6500
0
0

2000
8500
0
0

1500
10000
0
0

4000
14000
0
0

5500
19500
0
0

8500
28000
0
0

Capacity Planning
Workers Hired
Workers Layed Off
Workforce Available
Regular Time Capacity (units)
Overtime/Subcontracting (units)
Total Production Capacity (units)

0
16
2
500
0
500

22
0
24
6000
0
6000

0
16
8
2000
0
2000

0
2
6
1500
0
1500

10
0
16
4000
0
4000

6
0
22
5500
0
5500

12
0
34
8500
0
8500

Aggregate Production Planning

Cost
Total
Total
Costs
Per Unit Units
Cost
Regular Time Labor Cost
$9.60 28000 $268,800
Overtime/Subcontracting
$14.40
0
$0
Inventory Holding Cost
$5.00
2750 $13,750
Backorders
$7.50
0
$0
Hiring
$500.00
28 $14,000
Layoff
$750.00
12
$9,000
Total Costs
$305,550

Beginning Inventory
Beginning Workforce
Labor Standard (units/worker)

2500
18
250

Period
Demand
Cumulative Demand
Net Cumulative Demand

1
3000
3000
500

2
6000
9000
6500

3
2000
11000
8500

4
1500
12500
10000

5
4000
16500
14000

6
5500
22000
19500

7
8500
30500
28000

Production/Inventory Planning
Production
Cumulative Production
Inventory (Excess Units)
Backorders (Units Short)

3250
3250
2750
0

3250
6500
0
0

2000
8500
0
0

1500
10000
0
0

4000
14000
0
0

5500
19500
0
0

8500
28000
0
0

Capacity Planning
Workers Hired
Workers Layed Off
Workforce Available
Regular Time Capacity (units)
Overtime/Subcontracting (units)
Total Production Capacity (units)

0
5
13
3250
0
3250

0
0
13
3250
0
3250

0
5
8
2000
0
2000

0
2
6
1500
0
1500

10
0
16
4000
0
4000

6
0
22
5500
0
5500

12
0
34
8500
0
8500