Professional Documents
Culture Documents
ERIODIC MAINTENANCE
F-Series
Fixed & Swing Frame
Paper Roll Clamps
cascade
corporation
ONTENTS
Page
INTRODUCTION
Introduction
Special Definitions
PERIODIC MAINTENANCE
100 Hour Inspection
500 Hour Inspection
2000 Hour Inspection
TROUBLESHOOTING
Clamp Function
Supply Circuit Test
Clamp Circuit Test
Swing Circuit Test
SERVICE
Contact Pads
Cylinder Bushing Service
Swing Frame Service
Frame Bushing Service
Rotate Bearing Assembly
Removal and Installation
SPECIFICATIONS
Hydraulics
Auxiliary Valve Functions
Truck Carriage
Torque Values
1
1
2
2
2
3
3
3
4
5
5
6
6
7
9
9
9
10
6045734
I
1.1
NTRODUCTION
Introduction
This Manual provides periodic maintenance requirements,
troubleshooting procedures and service procedures for
the Cascade F-Series Paper Roll Clamps.
In any communication about the Roll Clamp refer to the
product I.D. number stamped on the nameplate. If the
nameplate is missing, the numbers can be found stamped
on the front of the faceplate top or side.
IMPORTANT: All hoses, tubes and fittings on F-Series
Roll Clamps are JIC.
NOTE: Specifications are shown in both U.S. and
(Metric) units.
Nameplate Locations
SERIAL
NUMBER
CATALOG
NUMBER
cascade
ATTACHMENT CAPACITY
POUNDS
INCH LOAD
AT
CENTER
CAPACITY OF TRUCK AND ATTACHMENT COMBINATION
MAY BE LESS THAN ATTACHMENT CAPACITY SHOWN
ABOVE. CONSULT TRUCK NAMEPLATE.
674870
WEIGHT
LBS.
ADDITIONAL
EQUIPMENT
cascade
ADDITIONAL
EQUIPMENT
ADDITIONAL
EQUIPMENT
70
RC0720.ill
48
67
OR
59
-4
RCP
F-
60
1.2
Special Definitions
The statements shown appear throughout this Manual
where special emphasis is required. Read all WARNINGS
and CAUTIONS before proceeding with any work.
Statements labeled IMPORTANT and NOTE are special
information that is useful when servicing the attachment.
WARNING - A statement preceded by a
WARNING is information that should be
acted upon to prevent bodily injury. A
WARNING is always inside a ruled box.
CAUTION A statement preceded by CAUTION is
information that should be acted upon to prevent
machine damage.
IMPORTANT A statement preceded by IMPORTANT is
information that possesses special significance.
NOTE A statement preceded by NOTE is information
that is handy to know and may make the job easier.
6045734
P
2.1
ERIODIC MAINTENANCE
100 Hour
Maintenance
Contact Pad
Edges
Contact Pad
Pivot Joints
Check the contact pad pivot joints for wear and replace
or repair as necessary. See Section 4.1.
Rotator Bearing
Assembly
Grease Fitting
Rotator
Drive
Fill Plug
2.2
500 Hour
Maintenance
After each 500 hours of truck operation, in addition to the
100-hour maintenance, perform the following procedures:
Tighten baseplate-to-rotation bearing assembly
capscrews to 75 ft.-lbs. (105 Nm). See Section 4.5.
Tighten faceplate-to-rotation bearing assembly
capscrews to 75 ft.-lbs. (105 Nm). See Section 4.5.
RC0749.ill
Left Side
Arm, Cylinder
and Swing Frame
Pivot Joints
Faceplate/Bearing
Assembly Capscrews
(Access all through
hole in baseplate)
Rotator Drive
Capscrews
Baseplate/Bearing
Assembly Capscrews
2.3
Rotator
Drive
Fill Plug
2000 Hour
Maintenance
After each 2000 hours of truck operation, in addition to the
100 and 500-hour maintenance, perform the following
procedures:
Inspect all arm and cylinder pivot pins for wear and
replace if necessary. See Sections 4.2 and 4.4.
Perform clamp circuit hydraulic pressure check. See
Section 3.3.
RC0750.ill
6045734
T
3.1
ROUBLESHOOTING
Clamp Function
There are five potential problem areas that can affect the
CLAMP function:
Clamping roll improperly, or handling rolls that exceed
capacity of Clamp. Refer to Operators Guide for
suggested procedures.
Low hydraulic pressure or flow from lift truck.
External leaks.
Defective solenoid coil or valve (if equipped).
3.2
3.3
6045734
Gauge Port
Pressure Gauge
RC0301.ill
Long or short
arm cylinder
T
3.4
ROUBLESHOOTING
Swing Up
Raise the roll and rotate 180 to position the long arm
down. Retract the swing cylinder fully to swing the
frame upward.
If the roll drifts downward, the revolving connection
counterbalance valve may require service.
If the roll does not drift down, continue trouble
shooting.
Swing
Cylinder
Short Arm
Swing
Cylinder
Swing Up
RC0790.ill
Long Arm
6045734
S
4.1
ERVICE
Contact Pads
1
Rotate the Clamp to the vertical roll handling position. Lower the unit until the contact pads lightly
touch the ground.
NOTE: If bolt-on pad surfaces are to be replaced,
remove and replace at this point. Tighten capscrews
to 15 ft.-lbs. (20 Nm).
Pad Link
Link
Clevis
Pin
Contact
Pad
Pad Pivot
Pin, Plugs
Inspect the arm tips and pivot pins for wear and
repair/replace as necessary.
RC0334.ill
4.2
1
2
RC0312.ill
B
Driver O.D.
45F
60F, 66F
1.5 in.
(38 mm)
2
Bushings
7 in.
(178 mm)
B A
RC0362.ill
6045734
S
4.3
ERVICE
Swing frame
Pivot Pins,
Retainers
Spacer
4
Shims
Shims
Spacer Kit
681774
681775
681776
Spacer
RC0323.ill
Swing Casting
2
1
4.4
RC0324.ill
45F
60F,
66F
B
Driver O.D.
Bushing
Bushing
Bushing
Bushing
1.23 in.
1.11 in.
1.48 in.
1.36 in.
(31.2 mm) (28.2 mm) (37.6 mm) (34.5 mm)
1.48 in.
1.23 in.
1.73 in.
1.48 in.
(37.6 mm) (31.2 mm) (43.9 mm) (37.6 mm)
77F,
1.73 in.
1.23 in.
90F,
(43.9 mm) (31.2 mm)
100F and larger
RC0325.ill
1.98 in.
(50.3 in.)
1.48 in.
(37.6 mm)
1.5 in.
(3.8 cm)
7 in.
(17.8 cm)
B A
RC0362.ill
6045734
S
4.5
ERVICE
4
5
RC0326.ill
Faceplate
Alternating
cross-pattern
tightening
sequence.
4
6
RC0202.ill
Baseplate
Rotation
Bearing
Assembly,
Capscrews
RC0327.ill
Mounting
Spacer
Attach an
overhead hoist and lift the baseplate away from the
faceplate/bearing assembly.
6045734
S
4.5
ERVICE
Faceplate
Alternating
cross-pattern
tightening
sequence.
Felt Seal
RC0328.ill
RC0202.ill
check the condition of the felt seal for the center hole.
Replace if necessary.
10
Grease Fitting
Faceplate
10
RC0331.ill
6045734
S
5.1
PECIFICATIONS
Hydraulics
Truck Relief Setting
2000 psi (140 bar) Recommended
2300 psi (160 bar) Maximum
Recommended Max.
5 GPM
(18 L/min.)
10 GPM
(37 L/min.)
15 GPM
(56 L/min.)
10 GPM
(37 L/min.)
15 GPM
(56 L/min.)
20 GPM
(75 L/min.)
130F, 150F,
160F
15 GPM
(56 L/min.)
20 GPM
(75 L/min.)
25 GPM
(95L/min.)
GA0139.ill
5.2
Auxiliary Valve
Functions
Check for compliance
with ITA (ISO) standards:
GA0082.ill
5.3
Tilt
forward Rotate Release
CCW
(Swing
Extend)
Hoist down
Hoist up
Rotate
CW
Clamp
Tilt
(Swing
back Retract)
Truck Carriage
GA0091.ill
Maximum
A
Class II 14.94 in. (380.0 mm)
Class III 18.68 in. (474.5 mm)
Class IV 23.44 in. (595.5 mm)
GA0028.ill
6045734
S
5.4
PECIFICATIONS
Torque Values
Fastener torque values for the F-Series Roll Clamp are
shown in the table below in both U.S. and Metric units. All
torque values are also called out in each specific service
procedure throughout the Manual.
Ref.
Fastener
Size
Ft.-lbs.
Nm
75
15
20
265
5/16 (M8)
20
30
3/8 (M10)
40
50
7/16 (M12) 60
80
3/8 (M10)
10
3/8 (M10)
35
45
10
3/8 (M10)
35
45
11
5/8 (M16)
70
95
12
M20
260
360
13
3/8 (M10)
15
20
14
End block-to-shaft (2 or 3)
3/8 (M10)
15
20
M20
30
40
5/16 (M8)
150
3 2 6 5
7
9
2
(Access all
through plug)
Class IV
60F/66F/77F
Class II/III
1
2
14
105
8
1
1
ITA II
2
60F/66F
ITA II
90F/100F
only
ITA III
45F
11
1
12
1
ITA III
13
1
ITA III
77F
ITA IV
12
15
90F/100F
RC0447.ill
10
5
RC1840.eps
10
6045734
Cascade GmbH
Dahlener Strasse 570
41239 Mnchengladbach
Germany
Tel: 02166-68230
FAX: 02166-682323
Cascade Finland
A. Petreliuksenkatu 3
01370 Vantaa
Finland
Tel: 09-8361925
FAX: 09-8361935
Cascade N.V.
Benelux Sales and Service
Damsluisweg 56
PO Box 3009
1300 El Almere
The Netherlands
Tel: 036-5492950
FAX: 036-5492974
Sales Scotland
Macade Systems Ltd.
18 Melford Road
Righead Ind. Estate
Bellshill ML4 3LR
Scotland
Tel: 01698-845777
FAX: 01698-845888
Cascade Scandinavia AB
Hammarvgen 10
PO Box 124
S-56723 Vaggeryd
Sweden
Tel: 039-336950
FAX: 039-336959
Cascade France
S.A.R.L. MHP
1D Rue De Charaintru
BP 18,
91360 Epinay-Sur-Orge
France
Tel: 01-6454-7500
FAX: 01-6454-7501
Sales Italy
Via Ponzano 11
50047 Prato
Italy
Tel: 0574-571726
FAX: 0574-571726
Mobile Phone: 0337-673029
Sales Switzerland
Fahrzeugbedarf
8810, Horgen
Switzerland
Tel: 01-7279797
FAX: 01-7279798
Sales Poland
Targowa 35/61
03-728 Warszawa
Tel: 022-619 00 49
FAX: 022-619 00 49
Mobile Phone: 0501-27 29 55
Sales Russia
EMCG Material Handling
Equipment
Moscow
Tel: 095-795-2400
FAX: 095-795-2475
Email: emcg@dol.ru
Cascade Korea
108B Namdong Ind. Complex
658-3 Gojan-Dong
Namdong-Gu
Inchon, 405-310 Korea
Tel: 82-32-821-2051
FAX: 82-32-821-2055
Cascade Australia
1445 Ipswich Road
Rocklea, QLD 4106
Australia
Tel: 1-800227-223
FAX: (07) 3373-7333
Cascade-Xiamen
No. 668 Yangguang Rd.
Xinyang Industrial Zone
Haicang, Xiamen City
Fujian Province
P.R. China 361026
Tel: 86-592-651-2500
FAX: 86-592-651-2571
Cascade (Singapore)
Trading Co.
Four Seasons Park
Autumn Block - Apt. 1802
12 Cuscaden Walk
Singapore
Tel: 65-834-1935
FAX: 65-834-1936
7-2004