Professional Documents
Culture Documents
Objectives
- To calculate the thickness of tank plates
- To determine the size of stiffening frame for tank
- To determine dry and test weights
Assumptions
-
References
1. UL-142, Steel Aboveground Tanks for flammable and combustible liquids,
Underwriters Laboratories Inc.
2 Eugene F. Megyesy, Pressure Vessels Handbook, Pressure Vessels
Publishing Inc.
3 Corus Construction and IndustrialStructural Sections to BS 4: Part 1:1993
& BS EN 10056:1999
4 ASME Boiler and Pressure Vessel Code Section II subpart D
5 Trauvay and Cauvin (2001), Piping Equipment
6 Young, W. C. & Budynas, R. G. (2002) Roark's Formulas for Stress and Strain
7th ed., McGraw-Hill. 2002
7 ASME B31.10M - 2000: Welded and Seamless Wrought Steel Pipe
8 ASME B.16.5 - 2009: Pipe Flanges and Flanged Fittings
Notes
Page 1 of 66
Page 2 of 66
Page 3 of 66
Page 4 of 66
Definition of Terms
-a
-b
- CA
Corossion Allowance
-E
Modulus of Elasticity
-g
Gravitational acceleration
-H
Height of tank
- Imin
-L
Length of tank
-l
- lb
-R
-r
-S
-t
Required thickness
- ta
Selected thickness
-w
Load
-W
- Zmin
CSA
Cross-Sectional Area
Page 5 of 66
Page 6 of 66
Page 7 of 66
Page 8 of 66
ABH 8000
Project No.
1216
DESIGN DATA
Tank Material
Modulus of Elasticity
Allowable Stress
Density of tank material
Tank Dimensions:
Length
Width
Height
Type of Liquid
Specific Gravity
Density of liquid
Acceleration due to gravity
No. of vertical stiffeners one side
Maximum Distance between Stiffners
Corrosion Allowance
Height/length ratio (H/L)
Factor for H/L
No. of equipments
E
S
p
=
=
=
7850
L
W
H
=
=
=
=
=
=
=
=
2
2
2
Water
2
2000
9.81
2
0.6666666667
0
1.0000
0.16
0.0048649208 m
g
l
CA
gH
t l
m
m
m
kg/m3
m/s2
m
mm
(See Appendix)
4.87
mm
4.87
mm
ts
mm
gH 2
39240
N/m
39.24
N/mm
0.1284 Hlw
=
S
56.979
cm3
LOAD
=
=
kg/m3
SA-516 Gr. 60
203.4E+09 N/m2
117.9E+06 N/m2
VERTICAL STIFFENING
Minimum Section Modulus
Z min
24.6
Page 9 of 66
cm3)
(Note 1)
R 0 .3 w
11.77
N/mm
I min
RL 4
192 Et
#DIV/0!
mm4
#DIV/0!
cm4)
cm4
90 x
90 x
8 (moment of inertia =
frame is satisfactory for vertical stiffening
104
lb 1.254t
mm
S
gH
0.334
a
b
=
=
0
0
a/b
=
=
#DIV/0!
-0.238000
0.3
=
=
325.69
3195.0
1475
Poisson's ration
Total dead weight on tank top plate
m
m
(See Appendix)
kg
N
mm
3W
1 ln 2b
2
2t
r
=
S(
Page 10 of 66
Err:502
N/m2
117.9E+06
Err:502
N/m2)
mm
(Note 2)
WEIGHT CALCULATIONS
a
e.
f.
0
1256
Weight of Stiffeners
Weight of one vertical stiffener
(CSA*Length*density of stiffener)
Total Weight of vertical Stiffeners
=
=
70.65
211.95
kg
kg
90.432
kg
302.382
kg
=
=
=
25.41
19.06
281.22
kg
kg
kg
325.69
kg
1884.072
kg
8000
kg
Operating Weight
(Empty weight of tank + Weight of water at NLL)
NLL
Weight of water at NLL
Total Operating Weight
=
=
=
1.06
8480
10364.072
m
kg/m3
9884.072
kg
Weights of nozzles
7 Nos.
2" nozzles @
2 Nos.
4" nozzles @
2 Nos.
24" Manways @
3.63 kg/Nozzle
9.53 kg/Nozzle
140.61 kg/MW
kg
251.2
1004.8
Page 11 of 66
TANK SKETCH
Top Plate
4.4m x 3.2m
150mm
15mm
150mm
Vertical Stiffener Cross-Section
200mm
16mm
200mm
Page 12 of 66
200mm
Top-Edge stiffening Cross-Section
Page 13 of 66
equipments
See Appendix)
Page 14 of 66
e plates above,
See Appendix)
(Note 2)
Page 15 of 66
Page 16 of 66
2.4
m
Page 17 of 66
Page 18 of 66
Summary of Results
Tank
-- material
SA-516 Gr. 60
Thickness
-of plates
Sides
Bottom
Top
=
=
=
8 mm
8 mm
8 mm
Number
-of vertical stiffeners
10
Stiffener
-configuration
Top edge
Dry
-- weight of tank
1884.072 kg
Operating
-weight of tank
10364.072 kg
Weight
-of tank filled with water
9884.072 kg
Page 19 of 66
Page 20 of 66
Page 21 of 66
Page 22 of 66
APPENDIX
Values for factors used
1
Ratio
Constant
10
11
12
0.4
0.5 0.667
1.5
2.5
3.5
0.08 0.116
H/L or
H/l
Table 1: Values of
Table from Ref. 3
Ratio
Constant
a/b
1.2
1.4
1.6
1.8
Table 2: Values of
Table from Ref. 8
Interpolation for
Col. No.
7
8
H/L or H/l
1
1.5
1.0000
Interpolation for
0.16
0.26
0.16
Page 23 of 66
Col. No.
1
2
H/L or H/l
1
1.2
1
-0.238
-0.078
-0.238
Page 24 of 66
13
4
0.49
-0.238
-0.078
-0.238
Page 25 of 66
Page 26 of 66
- Design pressure
=
24.62 kPa
:
60 oC / AMB
:
ATM
:
27 oC
C.A :
0 mm
:
1.00
:
0.85 (For Shell)
:
1.00 (For Roof & Bottom)
E : 2.9*E+7
psi
=
199947962 kPa
- Design temperature
- Operating pressure
- Operating temperature
- Corrosion Allowance
- Liquid Specific Gravity
- Joint Efficiency
- Elastic Modulus
MATERIAL SPECIFICATION:
- Shell, Roof & Bottom
- Nozzle Neck
- Flange
- Pipe Fittings
- Bolts & Nuts
- Stiffeners
:
: SS 316L
Sa :
16700 psi
=
115142 kPa
: A 182 F 316L
: A 182 F 316L
: A 312 TP 316L
: A 193 Gr B8M / A 194 Gr 8M
: SS 316L
TANK GEOMETRY:
- Height
- Length
- Width
H:
L:
W:
Height (H)
- Allowable Stress
Width (W)
2000 mm
2000 mm
2000 mm
II. DESIGN
II.1 Side Wall Plate Calculation (Height x Length)
II.1.1 Wall Thickness Calculation
(As per Roark's Formulas 7Th Ed, Table 11.4 Case 1a)
Height (H)
Stiffeners
Length (L)
Required thickness
tr = Sqrt(*Pd*b2)/Sa) + C.A
a:
b:
a/b :
=
=
667 mm
667 mm
1.00
0.044
0.2870
=
ta :
5.22 mm
3.15 mm
0.49 kN/m
R2 = 0.32*Pd*a
5.25 kN/m
Adopted thickness
Maximum deflection
Ymax = *Pd*b4/(E*ta3)
Ymax
1/2 ta
<
3,15mm
<
7.00 mm
3,5mm
Jmin = R1*b4/(192*E*ta)
361.94 mm4
0.0362 cm4
=
=
29.4 cm4
=
=
3860.69 mm4
0.3861 cm4
29.4 cm4
384.87 mm
0.16 kNm
=
=
Section modulus of used stiffener (angle 65x65x6):
Z
=
1.35E-06 mm3
1.35 cm3
6.26 cm3
Height (H)
Width (W)
Stiffeners
a:
b:
a/b :
=
=
Ratio,
Required thickness
tr = Sqrt(*Pd*b2)/Sa) + C.A
667 mm
667 mm
1.00
0.044
0.2870
=
ta :
5.22 mm
5.00 mm
0.49 kN/m
R2 = 0.32*Pd*a
5.25 kN/m
Adopted thickness
Maximum deflection
Ymax = *Pd*b4/(E*ta3)
Ymax
1/2 ta
<
5mm
<
6.00 mm
3mm
=
=
422.26 mm4
0.0422 cm4
29.4 cm4
=
=
4504.14 mm4
0.4504 cm4
29.4 cm4
384.87 mm
0.16 kNm
=
=
Section modulus of used stiffener (angle 65x65x6):
Z
=
1.35E-06 mm3
1.35 cm3
6.26 cm3
Width (W)
Stiffeners
Length (L)
Required thickness:
tr = Sqrt(*Pd*b2)/Sa) + C.A
Adopted thickness
Maximum deflection:
Ymax = *Pd*b4/(E*ta3)
Ymax
0,03mm
<
<
=
=
=
=
=
=
=
4 m2
1.5 kPa
238 kg
116 kg
120 kg
1.2 kPa
2.7 kPa
a:
b:
a/b :
=
=
2000 mm
250 mm
8.00
0.142
0.7480
=
ta :
1.04 mm
0.03 mm
6.00 mm
1/2 ta
3mm
Width (W)
Length (L)
Stiffeners
Stiffeners
Length (L)
Required thickness:
tr = Sqrt(*Pd*b2)/Sa) + C.A
Adopted thickness
Maximum deflection:
Ymax = *Pd*b4/(E*ta3)
Ymax
0,2mm
<
<
1/2 ta
3mm
a:
b:
a/b :
=
=
1000 mm
222 mm
4.50
0.141
0.7440
=
ta :
2.80 mm
0.20 mm
6.00 mm
retangular
APPENDIX
Values for factors used
Ratio
Constant
a/b
Table 1:
Ratio
Constant
a/b
Table 2:
APPENDIX
Values for factors used
Ratio
Constant
a/b
Table 1:
Ratio
Constant
a/b
Table 2:
APPENDIX
Values for factors used
Ratio
Constant
a/b
Table 1:
Ratio
Constant
a/b
Table 2:
APPENDIX
Values for factors used
Ratio
a/b
Constant
Table 1:
Ratio
Constant
a/b
Table 2:
factors used
1
1
0.2874
2
1.2
0.3762
3
1.4
0.453
4
1.6
0.5172
5
1.8
0.5688
6
2
0.6102
7
3
0.7134
8
4
0.741
3
1.4
0.077
4
1.6
0.0906
5
1.8
0.1017
6
2
0.111
7
3
0.1335
8
4
0.14
Values of
Table from Ref. 3
1
1
0.0444
2
1.2
0.0616
Values of
Table from Ref. 8
Interpolation for
H/L or H/l
Col. No.
1
2
1
1.2
1.00
0.2874
0.3762
0.2870
Col. No.
1
2
factors used
1
1
0.2874
2
1.2
0.3762
Values of
Table from Ref. 3
3
1.4
0.453
4
1.6
0.5172
5
1.8
0.5688
6
2
0.6102
7
3
0.7134
8
4
0.741
1
1
0.0444
2
1.2
0.0616
3
1.4
0.077
4
1.6
0.0906
5
1.8
0.1017
6
2
0.111
7
3
0.1335
8
4
0.14
Values of
Table from Ref. 8
Interpolation for
Col. No.
1
2
H/L or H/l
1
1.2
1.00
0.2874
0.3762
0.2870
Col. No.
1
2
factors used
1
1
0.2874
2
1.2
0.3762
3
1.4
0.453
4
1.6
0.5172
5
1.8
0.5688
6
2
0.6102
7
3
0.7134
8
4
0.741
3
1.4
0.077
4
1.6
0.0906
5
1.8
0.1017
6
2
0.111
7
3
0.1335
8
4
0.14
Values of
Table from Ref. 3
1
1
0.0444
2
1.2
0.0616
Values of
Table from Ref. 8
Interpolation for
Col. No.
9
10
H/L or H/l
5
20
8.00
0.7476
0.75
0.7480
Col. No.
9
10
factors used
1
1
2
1.2
3
1.4
4
1.6
5
1.8
6
2
7
3
8
4
0.2874
0.3762
0.453
0.5172
0.5688
0.6102
0.7134
0.741
3
1.4
0.077
4
1.6
0.0906
5
1.8
0.1017
6
2
0.111
7
3
0.1335
8
4
0.14
Values of
Table from Ref. 3
1
1
0.0444
2
1.2
0.0616
Values of
Table from Ref. 8
Interpolation for
Col. No.
8
9
H/L or H/l
4
5
4.50
0.741
0.7476
0.7440
Col. No.
8
9
9
5
0.7476
10
20
0.75
9
5
0.1417
10
20
0.1421
Ratio
Constant
a/b
1
1
0.42
2
1.2
0.455
3
1.4
0.478
Interpolation for
Col. No.
1
2
9
5
0.7476
H/L or H/l
1
1.2
1.00
10
20
0.75
0.0444
0.0616
0.044
Col. No.
1
2
9
5
0.1417
10
20
0.1421
Ratio
Constant
a/b
1
1
0.42
2
1.2
0.455
3
1.4
0.478
Interpolation for
Col. No.
1
2
H/L or H/l
1
1.2
1.00
0.0444
0.0616
0.044
Col. No.
1
2
9
5
0.7476
10
20
0.75
9
5
0.1417
10
20
0.1421
Ratio
Constant
a/b
1
1
0.42
2
1.2
0.455
3
1.4
0.478
Interpolation for
H/L or H/l
5
20
8.00
Col. No.
9
10
9
5
10
20
0.1417
0.1421
0.142
Col. No.
9
10
0.7476
0.75
9
5
0.1417
10
20
0.1421
Ratio
Constant
a/b
1
1
0.42
2
1.2
0.455
3
1.4
0.478
Interpolation for
Col. No.
8
9
H/L or H/l
4
5
4.50
0.14
0.1417
0.141
Col. No.
8
9
4
1.6
0.491
5
1.8
0.499
6
2
0.503
7
3
0.505
8
4
0.502
9
5
0.501
10
20
0.5
Interpolation for
Col. No.
1
2
H/L or H/l
1
1.2
1.00
0.42
0.455
0.420
5
0.501
4
1.6
0.491
5
1.8
0.499
6
2
0.503
7
3
0.505
8
4
0.502
Interpolation for
Col. No.
1
2
H/L or H/l
1
1.2
1.00
0.42
0.455
0.420
9
5
0.501
10
20
0.5
4
1.6
0.491
5
1.8
0.499
6
2
0.503
7
3
0.505
8
4
0.502
Interpolation for
Col. No.
9
10
H/L or H/l
5
20
8.00
0.501
0.5
0.501
9
5
0.501
10
20
0.5
4
1.6
0.491
5
1.8
0.499
6
2
0.503
7
3
0.505
8
4
0.502
Interpolation for
Col. No.
8
9
H/L or H/l
4
5
4.50
0.502
0.501
0.502
9
5
0.501
10
20
0.5