tradition w

strength w
experience

DISC REFINERS AND DEFLAKERS

D

isc deflakers D are designed for deflaking of waste paper,

machine broke, chemical pulp and for defibration of knotterscreening pulp and other sorts of rejects from separators.

isc refiners D, DR and 2DR are used for refining of paper

stock. A wide range of refining discs provides perfect mastering of
the whole refining process from shortening up to high fibrillation.

Design

Refiners and deflakers are delivered as single-disc machines with

one working zone (sizes D1, D2, D3, DR2, DR3) or as double-disc
machines with two working zones (size 2DR3). Capacity and
efficiency of deflakers and refiners is continuously adjustable in a
direct dependence on actual machine load ranging from 7 to 250
tpd.

D10

Functional elements
KK
KF
UF
DH-SF
FF-SFi
SF
DD,D

intensive shortening (previously K design)

shortening with low fibrillation
general fibrillation
high fibrillation with low energy consumption
high fibrillation (thin stocks)
high fibrillation (coarse stocks)
deflaking, refining and final fine dispersing

For presetting of required technological parameters and operating

security, every disc refiner and deflaker is usually equipped with a
sensor of input and output stock pressure value. Operating control
and automatic regulation of disc refiners and deflakers are based on
a control with automatic unit. When the machine is installed into a
computer-controlled line, the computer fully provides the regulation
of refining and deflaking processes.

DR2, DR3

6
1

4
3

5
2

8
2DR3

Main parts
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machine unit (1): machine body with complete bearing housing
and removable working box
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oil level indication (2)
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automatic positioning (3)
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combined stuffing box (4)*)
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functional elements: stator and rotor plate with refining or deflaking
functional elements
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flexible coupling (5); servomotor (6)
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electric motor (7)
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base rails or frame (8)

*) it is possible to use cleaned supply water (max. 50 mg/l NL) as a

sealing water for the DR2, DR3 and 2DR3 refiners

Material
Refining and deflaking functional elements are made of special
alloyed cast steel. The rotor, cover and working box are made of
stainless steel, the sealing body is made of bronze (type D).
Stainless steel is with the DR2, DR3 and 2DR3 refiner. Other parts
are made of structural steel. All parts coming in contact with the
stock are protected against corrosion.

Accessories
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local control unit
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a set of tools for a repair of the main shaft setting and
manipulation with a rotor covered with garnitures
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pressure sensors with manometers and pressure switch (not
part of standard delivery)

Advantages
automatic regulation of refining process
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low demands on maintenance
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wide range of refining and deflaking discs
D3

Machine design and work safety are in compliance with EU

standards.

PAPCEL, a.s. Litovel, Czech Republic

106

tradition w
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experience

TECHNICAL PARAMETERS
Type

D1

D2

A
(mm)

B
(mm)

C
(mm)

E
(mm)

Capacity
(t/24 h)

Weight
without motor
(kg)

D10-D-3

DN 80

DN 80

810

692

970

1.580

7 - 20

524

D10-D-4

DN 80

DN 80

910

692

970

1.882

15 -30

546

Capacity
(t/24 h)

Weight
without rails
and motor (kg)

D10
C
OUTPUT

INPUT

D1

D2

D10
A

TECHNICAL PARAMETERS
Type

D1

D2

A
(mm)

B
(mm)

C
(mm)

R
(mm)

D2

DN 80 (150)

DN 80

1.012

865

1.204

660

15 - 50

895

D3

DN 100 (150)

DN 100

1.140

1.145

1.565

980

30 - 100

2.170

D2, D3
OUTPUT

INPUT

D1

D2

D30-D
A

C
(in accordance with the electric motor)

R (cov

er
rotatio
n

D31-DD - deflaking, refining

and final fine dispersing

D32-SF

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TECHNICAL PARAMETERS
Type

D1

D2

A
(mm)

B
(mm)

C
(mm)

R
(mm)

Capacity
(t/24 h)

Weight
without rails
and motor (kg)

DR2-D20-D

DN 100

DN 80

845

892

1.440

725

15 - 50

935

DR3-D30-D / DR31-DD

DN 150

DN 100

1.082

1.197

1.780

1.035

30 - 100

2.140

DR2

INPUT
D1

OUTPUT

30

max. 1605

D2

SEALING
WATER 3/8

(in accordance with the electric motor)

R (co

ver
rota
tion)

D21-SF - final fibrillation refining

DR3

INPUT
D1

OUTPUT

30

D2

B
max. 1605

SEALING
WATER 3/8

C
(in accordance with the electric motor)

DH-SF - final fibrillation refining

er

R (covtation)
ro

FF - highly fibrillating refining

PAPCEL, a.s. Litovel, Czech Republic

108

tradition w
strength w
experience

TECHNICAL PARAMETERS
Type

D1

D2

A
(mm)

B
(mm)

C
(mm)

R1
(mm)

R2
(mm)

Capacity
(tpd)

Weight
without rails
and motor (kg)

2DR31

DN 150

DN 100

1.220

1.270

2.444

1.150

945

60 - 130

3.015

2DR32

DN 150

DN 100

1.220

1.270

2.444

1.150

945

80 - 180

3.125

2DR34

DN 200

DN 200

1.400

1.650

2.772

1.350

1.170

90 - 250

5.100

2DR3

CC
OUTPUT

D2D2 D1

D1

INPUT
VSTUP

L (dle elektromotoru)
(depends on electromotor)

SEALING
WATER 3/8

R1
((

pe

dnr cvoyvtoe
ohtao r e
tido n
nlu)
str
o

je)

en rek)u)
ytotor xrtauv

fip
((rvo
R2 oartuionaopn
t
rroot

TECHNICAL PARAMETERS
m

DEFLAKERS

Throughput (l/min)

Capacity (tpd)

Electric motor (kW)

Revolutions (rpm) Disc diameter (mm/inch)

m
m

D10-D-3

150 - 400

7 - 20

15

1.460

265 / 10

D10-D-4

300 - 600

15 - 30

55

2.950

265 / 10

D20-D-3 / DR20-D20-D-3

400 - 900

25 - 50

75 / 110

1.488

460 / 18

D30-D-1 / DR30-D30-D-1

600 - 1.300

35 - 85

110

740

685 / 27

D30-D-2 / DR30-D30-D-2

800 - 1.800

45 - 100

130 / 160

980

685 / 27

D31-DD-2 / DR31-D31-DD-2

700 - 1.500

40 - 80

110 / 130

980

663 / 26

200 - 500

15 - 30

55 / 75

980

460 / 18

D22-XX-2 / DR22-XX-2

250 - 750

20 - 40

110 / 130

980

508 / 20

D31-XX-1 / DR31-XX-1

500 - 1.200

30 - 60

110 / 160 / 200

740

663 / 26

D32-XX-0 / DR32-XX-0

600 - 1.500

30 - 70

160 / 200 / 250

590

750 / 30

800 - .2000

40 - 100

200 / 250 / 315

740

750 / 30

2DR31-XX-1

1.200 - 2.200

60 - 120

250 / 315 / 400

740

663 / 26

2DR32-XX-0

1.200 - 2.500

60 - 130

400 / 500

590

750 / 30

2DR32-XX-1

1.700 - 3.000

80 - 180

400 / 500 / 600

740

750 / 30

1.000 - 4.100

90 - 250

630 / 800

590

863 / 34

SINGLE REFINERS
D21-XX-2 / DR21-XX-2

D32-XX-1 / DR32-XX-1
DOUBLE DISC REFINERS

2DR34-XX-0

109

PAPCEL, a.s., Uniovsk 132, 784 10 Litovel, Czech Republic w

tel.: +420 585 152 175 w
fax: +420 585 343 001 w
e-mail: marketing@papcel.cz w
http: //www.papcel.cz