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KIT_XM C750WATT_AK_V1
XMC 750 Watt Motor Control Application Kit
3-Phase drives evaluation with galvanic isolation
Mic rocontroll er
Edition 2014-01-30
Published by
Infineon Technologies AG
81726 Munich, Germany
2014 Infineon Technologies AG
All Rights Reserved.
Legal Disclaimer
The information given in this document shall in no event be regarded as a guarantee of conditions or
characteristics. With respect to any examples or hints given herein, any typical values stated herein and/or any
information regarding the application of the device, Infineon Technologies hereby disclaims any and all
warranties and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual
property rights of any third party.
Information
For further information on technology, delivery terms and conditions and prices, please contact the nearest
Infineon Technologies Office (www.infineon.com).
Warnings
Due to technical requirements, components may contain dangerous substances. For information on the types in
question, please contact the nearest Infineon Technologies Office.
Infineon Technologies components may be used in life-support devices or systems only with the express written
approval of Infineon Technologies, if a failure of such components can reasonably be expected to cause the
failure of that life-support device or system or to affect the safety or effectiveness of that device or system. Life
support devices or systems are intended to be implanted in the human body or to support and/or maintain and
sustain and/or protect human life. If they fail, it is reasonable to assume that the health of the user or other
persons may be endangered.
KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
Revision History
Page or Item
Revision 1.0,
2014-01-30
Template: IFX_Template_2011-02-24.dot
KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
Table of Contents
Table of Contents
1
1.1
1.2
Overview ............................................................................................................................................. 7
Key Features ........................................................................................................................................ 7
Block Diagram ...................................................................................................................................... 8
2
2.1
2.1.1
2.1.2
2.1.3
2.1.4
2.2
2.3
2.4
3
3.1
3.2
3.3
3.4
3.5
Production Data................................................................................................................................ 20
Schematics ......................................................................................................................................... 20
Component Placement ....................................................................................................................... 24
Board Dimensions and Mounting Hole Positions ............................................................................... 25
Winding Rules for Transformer TR101 .............................................................................................. 26
Bill of Material (BOM) ......................................................................................................................... 27
KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
List of Figures
List of Figures
Figure 1
Figure 2
Figure 3
Figure 4
Figure 5
Figure 6
Figure 7
Figure 8
Figure 9
Figure 10
Figure 11
Figure 12
Figure 13
Figure 14
Figure 15
Figure 16
Figure 17
Figure 18
Figure 19
Figure 20
Figure 21
Figure 22
Figure 23
Figure 24
Figure 25
Figure 26
Figure 27
Figure 28
KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
List of Figures
List of Tables
Table 1
Table 2
Table 3
Table 4
Table 5
KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
Overview
Introduction
This document describes the features and hardware details of the 3 Phase Power Inverter 750W V1.1 which is
designed to work with Infineons DriveCards. DriveCards are microcontroller boards with isolated debug
interface best suited for motor control applications. This power board together with two drive cards
(KIT_XMC1300_DC_V1 and KIT_XMC4400_DC_V1) is included in the XMC Motor Control Application Kit
KIT_XMC750WATT_AK_V1.
Overview
The motor control application kit KIT_XMC750WATT_AK_V1 is designed for use with 230V AC mains power
supply. The drive cards provide a galvanically isolated debug interface that allows safe software development.
A PFC circuitry can be controlled by the on-board PFC IC or by the microcontroller at the drive card. The power
inverter bridge is built by 6 discrete IGBTs in DPAK package. Each leg provides a shunt resistor with amplifier
for phase current measurement. The DC-link also provides a shunt resistor with amplifier for reconstruction of
the phase current with single shunt method. An additional low pass filter allows measuring the average DC-link
current as well. The power supply for the control devices as well as the drive card is provided by a non isolated
flyback converter which provides 5V and 15V DC. The auxiliary power board connector allows adding an
inverter card in order to use the board together with the XMC4400 drive card as dual inverter.
The main use case for this board is to demonstrate the generic features of the XMC microcontroller devices
including tool chain. The focus is the operation under evaluation conditions. The board is neither cost nor size
optimized and does not serve as a reference design.
Software examples as well as DAVE Apps are available for download at www.infineon.com/xmc-dev.
1.1
Key Features
The XMC Motor Control Appkication Kit (KIT_XMC750WATT_AK_V1) provides the following features:
KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
Overview
1.2
Block Diagram
Figure 1
Attention: Almost all signals of the kit including connectors and testpoints are referenced to power GND
supply domain. Hence they may carry hazzardous voltages.
Attention: Due to large capacitors, the DC-Link voltage may provide hazzardous voltages even when the
board is unplugged from power supply.
Attention: The heatsink and the power components including the PFC choke may get hot during
operation.
KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
Hardware Description
Hardware Description
The following sections give a detailed description of the hardware and how it can be used.
Heatsink
RC IGBTs &
Low-Side Shunts
PFC
Circuirty
Temperature
Sensor
PFC Control
Selector and
Protection
Circuirty
GATE Driver
Motor
Connector
BEMF Voltage
Sense Circuirty
Input Voltage
Line Filter
3 Phase Shunt
Current Sense
Drive Card
Connector
Flyback Converter
400V -> 15V, 15V
Figure 2
Table 1
Auxiliary Power
Board Connector
DC Link Filter
Capacitors and
Shunt
Power Mains
(230VAC, 3.15A)
Board_Interfaces.emf
Maximum Ratings
Function
AC Input voltage without PFC
AC input current
PFC input voltage
PFC input current
DC-link voltage
VCC_15V supply voltage
VDD_5V supply voltage
VDD_5V supply current
Inverter output continuous current
Inverter output peak current
min
85
220
120
14
4.65
-4.16
-
max
250
3.15
250
3.5
450
18
5.35
200
4.16
9
unit
V AC
A AC
V AC
A AC
V DC
V
V
mA
A
A
comment
Limited by fuse F101
Protected by PFC IC
KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
Hardware Description
2.1
Power Supply
4
PFC_CTRL_VSENS
100uF/25V
Figure 30R
R128
C115
OV_DET
68k/1%
R115
68nF
R120
39k/1%
R121
C105 68nF
C107
10K/1%
R113
R116
PFC_CTRL_VSENS
0R
OV_DET
R124
C112
100n_25V
PFC_CTRL
VCC_15V
C103
GNDA
VIN_DIV
TR3D476K025C0150_47u_25V_ESR0.15
JP101
100n_25V
R117
R118
GNDA
BRIDGE102
IC102
VSHUNT_PFC_P
GND
PFC_CTRL
0R/n.m.
1n_25V
C109
GATE
VCC
VSENS
OVP
R127
R123
VCC_15V
R126
C114
4n7_25V
R122
C110
0R
ISENSE
GND
ICOMP
FREQ
VSHUNT_PFC_N
DGND
D102
US1J
ICE3PCS02
50R
PE
n.m.
0R05_2W
VSHUNT_PFC_N
4
MCUGND_INV_0
control
3
PFC controller over driver
2
C111
PFC Control IC
H101
MOUNT-PAD-ROUND3.2
68k
1
2
VCC
BRIDGE104
10u_25V
BRIDGE101
JP103
GNDA
BRIDGE103
PFC_CTRL_MCU
C106
330pF
GND
B57364S409M
R111
DGND
X101-3
330k/200V/1%
AC1
+
O1
O0
K101
S14K275
AC2
K101
C108 10nF
R1102M/200V/1% R101
DC_LINK_DIV
R103
R107
220n_450V
270u_450V
47k
R109
BCR108W
10k
R112
CY101
12
10k/1% 330k/200V/1%R108
P1
P0
S0
S1
X101-2
680n_400V
KBU1005_10A
B101
R104
3n3_400V
F101
THT_MSTBA3
3n3_400V
CX102
3.15A
0031.8221._5x20
X101-1
Q102
PFC_OFF
CY102
L102
WE-7448258022
R119
47k
Power Supply
PFC_CTRL
C104
VIN_DIV
680n_400V
BRIDGE102
VSHUNT_PFC_P
GNDA
C103
JP101
100n_25V
GND
GNDA
R117
R118
0R05_2W
MCU control
PFC controller over driver
CX101
BRIDGE101
The input line filter design is shown in Figure 3. It is protected by a 3.15A fuse. The inrush current limiting NTC
resistor R111 is by-passed by the relay K101 after a certain time. This reduces the power losses of the inverter.
VSHUNT_PFC_N
D103
US1D
CX103
R105
VCC_15V
VDD IC101
OUT
GND
IN+ FAN3100TSX IN-
IDB10S60C
270u_450V C102
Q101
10R
C101
IKB20N60H3
VCC_15V
PFC_CTRL_MCU
TR3D476K025C0150_47u_25V_ESR0.15
2.1.1
330k/200V/1%
AC1
C106
330pF
B57364S409M
R111
AC2
S0
S1
K101
10k/1% 330k/200V/1%R108
P1
P0
The the 3 Phase Power Inverter 750W V1.1 board is designed for use with 230V AC mains power supply. The
DPAK optional
DC_LINK
power supply contains an EMC line filter with NTC bypass relay, an overcurrent
protected
PFC stage that can
D1_OPT
KBU1005_10A
be controlled
either
by
a
PFC
control
IC
or
by
the
microcontroller
and
a
flyback
converter
for(400VDC)
15V and 5V power
L101
B101
E
A
supply.
Kaschke GP2002.153.807
D101
-
O1
O0
K101
EMC Line
Filter
VDD_5V
GND
220uF/10V
DGND
R135
D103
US1D
Relay b
DGND
VDD_5V
MOUNT-PAD-ROUND3.2
E
5988070107F_Green
LED101
0R/0603
VDD_5V
R137
5V DC
11/11/2013 08:45:33
R141
1k5
Sheet: 2/4
8
R138
R133
VDD_5V
750W_Inverter_V1.1
11k/1%/0603
n.m.(BC847B)
33k2/1%/0603
100k/0603
R130
R140
ICE3B0365JG
R129
Q103
H102
PE
IC104
TLVH431AI-DBZ
C119
n.m.(2.2nF/0805)
1nF/0805
TP2
VDD_5V
1
2
D106
n.m.
DRAIN
220uF/10V
DGND
GND
C121
6
2R
R139
1uF/0805
0R
R128
C115
n.m.
The information given in this document shall in no event be regarded as a guarantee of conditions or
characteristics. With respect to any examples or hints given herein, any typical values stated herein and/or any
information regarding the application of the device, Infineon Technologies hereby disclaimsR136
any and all warranties
and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual property rights
C120
22R/0805
of any third party.
TP1
VCC_15V
R123
JP102
1N4148
K101
D107
3mH
C114
100uF/25V
10R S1
10k PRI
S2
47k
0R
D102
US1J
K101
US1J
D105
DRAIN
CS
FB
SOFTS
NC
DRAIN
GNDA
D
Control
Circuitry of Relay K101
Legal Disclaimer
DRAIN
NC
NC
10
10k
11
GND
0.1uF/0805 33uF/35V
200k
R142
VCC
R141
C117
12
C116
R132
n.m.
Aavid Thermalloy
78075
T101
TR101
AZ762-1C-12D
5k6
R137
GNDA
GND
R125
D104
US1J
5V DC
1k5
5988070107F_Green
LED101
2.2nF/630V
IC105B
LM2903
IC103
Figure 4
C118
10u
C113
VDD_5V
R138
0R/0603
R133
VDD_5V
DGND
330K/1%/1206
R131
PFC Co
1
2
Heatsink
BC857C
R134
33k2/1%/0603
10k
BC847B)
VDD_5V
DC_LINK
11k/1%/0603
R140
Q103
VCC_15V
DGND
D106
n.m.
R129
IC104
TLVH431AI-DBZ
C119
n.m.(2.2nF/0805)
100k/0603
R130
n.m.
DGND
JP103
DGND
E
Legal Disclaimer
10
KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
Hardware Description
2.1.2
PFC Circuitry
The board provides a PFC circuitry which can be controlled by the on-board PFC control IC or by the
microcontroller at the drive card. The PFC circuitry is designed to be controlled in continuous conduction mode
for a boost voltage up to 400V DC. The maximum peak current is 4.72A. For details please refer to Figure 5 and
Figure 6.
7
DPAK optional
D1_OPT
Figure 5
GND
PFC Circuitry
BRIDGE103
PFC_CTRL_VSENS
OV_DET
68k/1%
68nF
R120
39k/1%
R121
R115
C108 10nF
R1102M/200V/1% R101
DC_LINK_DIV
C105 68nF
10K/1%
GNDA
C107
R107
R103
CX103
R113
270u_450V C102
C101
+
270u_450V
47k
R109
BCR108W
10k
R112
Q102
PFC_OFF
R119
47k
GNDA
PFC_CTRL
C104
JP101
D101
IDB10S60C
IKB20N60H3
Q101
R105
VCC_15V
VDD IC101
OUT
GND
IN+ FAN3100TSX IN-
C103
GND
VIN_DIV
GNDA
R117
R118
0R05_2W
BRIDGE102
VSHUNT_PFC_P
(400VDC)
10R
4
3
2
1
MCU control
PFC controller over driver
DC_LINK
VCC_15V
PFC_CTRL_MCU
100n_25V
BRIDGE101
VSHUNT_PFC_N
L101
Kaschke GP2002.153.807
TR3D476K025C0150_47u_25V_ESR0.15
B57364S409M
R111
330k/200V/1%
S0
S1
K101
C106
330pF
AC1
-
AC2
10k/1% 330k/200V/1%R108
+
O1
O0
K101
P1
P0
R104
3n3_400V
CX102
680n_400V
S14K275
CY101
KBU1005_10A
B101
R116
220n_450V
BRIDGE104
GND_INV_0
DGND
The PFC control type selection is done with jumper JP101. Closed position 3-4 enables PFC control by MCU,
JP103
Control
closed position 2-3 enables
control by the PFC
PFC
IC.IC All pins of JP101 open, disables the PFC IC.
1
10k
C112
100n_25V
C111
OV_DET
C108 10nF
39k/1%
R121
68nF
R120
C107
GNDA
1N4148
BRIDGE103
BRIDGE104
GND
GNDA
DGND
Legal Disclaimer
750W_Inverter_V1.1
The information given in this document shall in no event be regarded as a guarantee of conditions or
characteristics. With respect to any examples or hints given herein, any typical values stated herein and/or any
information regarding the application of the device, Infineon Technologies hereby disclaims any and all warranties
ICE3PCS02
and liabilities of any kind, including without limitation, warranties of
non-infringement of intellectual property rights
of any third party.
VCC_15V
50R
C110
IC102
OV_DET
R124
C112
1n_25V
C109
PFC_CTRL_VSENS
0R
11/11/2013 08:45:33
Sheet: 2/4
8
C111
VCC_15V
123
PFC_CTRL
0R/n.m.
R122
GATE
VCC
6
VSENS
OVP
R127
R126
DGND
0R
ISENSE
GND
ICOMP
FREQ
68k
VSHUNT_PFC_N
4n7_25V
n.m.
100n_25V
PFC Control IC
1
2
10u_25V
JP103
0R
VDD_5V
128
JP102
1
2
n.m.
DGND
GND
Figure 7
PFCRelay
Control
IC ICE3PCS02
bridge
VCC_15V
Heatsink
10R
R135
K101
D107
200k
R142
11
1N4148
7
5
5k6
R137
1
1k5
IC105B
LM2903
GNDA
762-1C-12D
R132
Board
User's Manual
5V DC
10k
VDD_5V
R134
C118
10u
5988070107F_Green
LED101
R138
0R/0603
VDD_5V
47k
10k
R131
B
The PFC control IC (IC102) ICE3PCS02 is a wide input range (85VAC to 265VAC) controller IC for active
CCM
K101
n.m.(BC847B)
(continuous conduction mode)
power factor correction. The integrated digital control voltage
loop with a
DGND
H102
GND full load for the entire input voltage range. See
switching frequency of 66kHz allows efficieny up to 95%
mustat
be 15V Relay
MOUNT-PAD-ROUND3.2
GND_INV_0
Figure 7 for details.
PE
200k
R142
68k/1%
R115
C105 68nF
10K/1%
R116
220n_450V
R135
K101
D107
5k6
R137
10u_25V
0R/n.m.
OV_DET
R124
PFC_CTRL_VSENS
DC_LINK_DIV
R103
R107
R113
CX103
Heatsink
R1102M/200V/1% R101
R127
68k
R126
4n7_25V
C110
+
270u_450V C102
10R
R132
47k
270u_450V
10k
R109
47k
R134
47k
C101
IKB20N60H3
VCC_15V
10k
R112
BCR108W
C104
100n_25V
PFC_CTRL_VSENS
0R
1nF/0805
IC105B
LM2903
AZ762-1C-12D
Q103
C118
10u
GNDA
PFC_CTRL
R131
VDD_5V
5V DC
(400VDC)
GND
BC857C
1k5
2.1.3
Q102
PFC_OFF
R140
GNDA
22R/0805
C121
IC104
PFC_CTRL
TLVH431AI-DBZ
C119
n.m.(2.2nF/0805)
R136
GNDA
10k
IC102
D101
IDB10S60C
VCC_15V
VDD_5V
Figure 6
VIN_DIV
100k/0603
D106 R130
TR3D476K025C0150_47u_25V_ESR0.15
n.m.
11k/1%/0603
33k2/1%/0603
R133
C103
JP101
R129
GND
R105
Relay bridge
DGND
R138
MCU control
DGND
PFC controller over driver
4
3
2
1
Q101
10R
1
2 VDD
OUT
IC101
GND
n.m. IN+
FAN3100TSX IN-
DC_LINK
VDD_5V
R128 VCC_15V
JP102
C115
L101
Kaschke GP2002.153.807
220uF/10V
PFC_CTRL_MCU
C106
330pF
10k/1% 330k/200V/1%R108
R117
US1J
D105
0R
D103
US1D
DPAK optional
D1_OPT
1n_25V
C109
R123
3mH
C1
C114
GATE
VCC
VSENS
OVP
Position: 4 3 2 1
VCC_15V
100uF/25V
S1
330k/200V/1%
3
PRI
5_10A
F/630V
S2
0R
ISENSE
GND
ICOMP
FREQ
R122
Position: 4 3 2 1
D102
US1J
VCC_15V
ICE3PCS02
VSHUNT_PFC_N
DGND
TR101
50R
n.m.
DC_XMC1300_V1
DC_XMC4400_V1
GND
C303
DC_XMC4400_V1 DC_XMC1300_V1
X301-B16 n.m.
VDD_5V
VDD
VDD B1
X301-B15
BRAKE_GATE
C42.0 B2
X301-B14
TEMP_X
G2CH3 B3
VDD_5V
X301-B13
DC_LINK_DIV_X
G1CH5
G1CH1 / G3CH3 B4
X301-B12
BEMF_U
G0CH0
G0CH0 B5
C304
X301-B11
BEMF_V
G0CH1 / G1CH0
G0CH2 / G1CH2 B6
AD8616AR
X301-B10
BEMF_W
I_DC_LINK_0 G0CH4I_DC_LINK_AVG
G0CH5
/ G2CH0 B7
R302
V+ U301A
100n_10V X301-B9
I_DC_LINK_0
G1CH1
G1CH6 / G1.ORC6 B8
1k
3 U_L
C80.01
C80.01 / HR.01 B9
VSHUNT_0_P X301-B8
R303
R304
1
U_H
X301-B7
C80.00
C80.00 / HR.00 B10
2 V_L
C80.11
VSHUNT_0_N X301-B6
680R
10k C80.20 / C80.11 / HR.20 B11
X301-B5
V_H
C80.10 C80.21 / C80.10 / HR.21 B12
R305
VX301-B4
C305
C306
W_L
C80.21 / C80.03 C80.12
/ C80.21 / HR.31 B13
1k
X301-B3
47pF
100nF
W_H
C80.20 / C80.02 C80.13
/ C80.20 / HR.30 B14
GNDA
X301-B2
/FO_0
C80.IN0,1,2,3
C80.IN0,1,2,3 B15
/ENABLE_0
P0.11
P0.12 B16
X301-B1
R306 12k
THT_FAB32Q2
750W On-Board Inverter Stage
GNDA
PFC_CTRL_MCU
I_PFC_AMP_RC
VIN_DIV
I_U_X
I_V_X
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
GNDA
GND
HR.10
HR.C1IN / G3CH0
G3CH1
G0CH1
G0CH3 / G1CH3
G0CH5 / G2CH1
G1CH0 / G3CH2
C81.01 / C80.02
C81.00 / C80.03
C81.11 / C80.22
C81.10 / C80.23
C81.21 / C80.32
C81.20 / C80.33
ERU1.2B0 (PD1)
P4.1
GND
C40.0 / CMP2.O
G0CH7 / CMP2.ING1CH6
G0CH2 / G1CH4
G0CH3 / G1CH2
G0CH4 / G1CH3
G0CH6
-
KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
GNDA
PFC_CTRL_MCU
I_PFC_AMP_RC
VIN_DIV
I_U_X
I_V_X
I_W_X
I_DC_LINK_AVG_X
Auxiliary P
B
B
over current protection
is realized by a comparator (IC105A) which disables the gate driver
(IC101, Figure 5) in
case of overcurrent. Please refer to Figure 8 C307
for n.m.
details.
PINHD-2X9
Figure 8
0R/0603
R322
I_W_X
I_W/3.6A
0R/0603
R324
I_DC_LINK_A
GNDA
I_DC_LINK_AVG
C317
12K/1%
Tem
330K/1% R335
Must be LOW to disable PFC
R336
PFC_OFF
100R
LM2903
330K/1%
C314
R339
47pF
VDD_5V
R340
1k5
VDD_5V
C316
n.m.
VDD_5V
10k
R338
R342
330K/1%
R330100n_10V 1u_10V
2k
Bet
R25
3k
IC105A
R332
R334
10n
C318
ENABLE_0
D302
R346 5V1
D303
R347 5V1
n.m.
C319
12K/1%
Q301
BCR148W
/ENABLE_0
GND_INV_0
E
Legal Disclaimer
750W_Inverter_V1.1
The PFC current sense gain and offset can be calculated with following
formulas:
11/11/2013
08:45:33
6
Sheet: 4/4
8
3
The over current protection threshold can be adjusted with R313; refer to Figure 9. Please note that gain and
offset values also change with different R313.
Figure 9
12
10
C31
12K/1%
The information given in this document shall in no event be regarded as a guarantee of conditions or
characteristics. With respect to any examples or hints given herein, any typical values stated herein and/or any
information regarding the application of the device, Infineon Technologies hereby disclaims any and all warranties
and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual property rights
of any third party.
0R/0603
C313
GNDA
NCP18WF104J03RB
D301
R345 5V1
n.m.
E
Legal Disclaimer
I_V/3.4A
A10
Enable Circuitry 1
GNDA
n.m.
GNDA
GNDA
GND_INV_0
VDD_5V
330K/1%
R337
0R/0603
R318
I_V_X
GNDA
10n
C315
VDD_5V
1 JP301
R344
ENABLE_0
Q301
BCR148W
330K/1%
I_U/3.2A
A11
R341
BEMF_U
10k
TEMP
R333
330K/1%
100k
GNDA
330K/1%
47pF R329
BEMF_V
100k
R331
330K/1%
0R/0603
R316
I_U_X
A9
VDD_5V
C312
VDD_5V
R327
BEMF_W
R328
GNDA
330K/1%
C311
TEMP
A12
0R/0603
R310
TEMP_X
W_0
VDD_5V
D_5V
VDD_5V
R326 V_0
1k
B14
GND47pF
DGND
U_0
I_PFC_AMP_RC
C308
DC_LINK_DIV
DC_LINK_DIV/2.8A
X303-2
R321 12k
MSTBV2
Beta: 4250
R25: 100k
R308
B13
I_PFC_AMP_RC
1
X303-1 680R
AD8616AR
5988070107F_Green
LED301
Temperatur sense
C310 n.m.
CON13
n.m./0603
DC_LINK
R314
GNDA
C309
CON13
CON15
CON17
0R/0603
n.m./0603
R325
10n
GNDA
0R/0603
R324
I_DC_LINK_AVG_X
CON14
U301B
5
GNDA
n.m./0603
R323
CON16
10k
0R/0603
R322
I_W_X
/TRAP1
VSHUNT_PFC_P
W_L1
V_L1
U_L1
1k
n.m./0603
R319
VCC_15V
1
2
3
4
/ENABLE1
5
6
W_H1
7
8
V_H1
9 R315 101k U_H1
11
12 BRAKE_GATE
13
14 CON14
15
16 CON16
17
18 CON18
VSHUNT_PFC_N
CON18
X302
R312 1k
VDD_5V
R343
INK_AVG
0R/0603
R318
I_V_X
CON17
R348
I_W/3.6A
n.m./0603
R317
GNDA
I_V/3.4A
0R/0603
R316
I_U_X
8k2
I_U/3.2A
n.m./0603
R311
R313
TEMP
DC_LINK_DIV_X
0R/0603
R310
TEMP_X
Power Connector
Current Auxiliary
Sensing PFC
Offset: 2.9V
R307 12k
CON15 Gain: 12.4
VDD_5V
100k
_DIV/2.8A
R309
GNDA
R308
R320
elector
U_L1
U_H1
V_L1
V_H1
W_L1
W_H1
/TRAP1
/ENABLE1
Hardware Description
GNDA
GNDA
GNDA
D
0.0 / CMP2.O
CH7 / CMP2.INCH6
CH2 / G1CH4
CH3 / G1CH2
CH4 / G1CH3
CH6
VDD_5V
12k
A
X301-A16
X301-A15
X301-A14
X301-A13
X301-A12
X301-A11
X301-A10
I_W_X
X301-A9
I_DC_LINK_AVG_X
X301-A8
U_L1
X301-A7
U_H1
X301-A6
V_L1
X301-A5
V_H1
X301-A4
W_L1
X301-A3
W_H1
X301-A2 GNDA
/TRAP1
X301-A1
/ENABLE1
THT_FAB32Q2
Auxiliary Power connector
GND
VDD_5V
REF_2.5V
_XMC1300_V1
BRIDGE102
VSHUNT_PFC_P
Hardware Description
PFC_CTRL
PFC_OFF
R119
47k
C106
330pF
VDD IC101
OU
GND
IN+ FAN3100TSX IN-
C104
GNDA
C103
JP101
VIN_DIV
100n_25V
GND
TR3D476K025C0150_47u_25V_ESR0.15
4
3
2
1
MCU control
PFC controller over driver
GNDA
R117
R118
0R05_2W
PE
10k/1% 330k/200V/1%R108
BRIDGE101
H101
MOUNT-PAD-ROUND3.2
VCC_15V
PFC_CTRL_MCU
KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
VSHUNT_PFC_N
2.1.4
330k/200V/1%
AC1
B57364S409M
R111
X101-3
AC2
K101
+
O1
O0
K101
P1
P0
S0
S1
S14K275
680n_400V
12
CY101
3n3_400
R104
X101-2
B101
3n3_400V
CX102
CY102
X101-1
680n_400V
THT_MSTBA3
CX101
F101
L102
WE-7
0031.8221._5x20
The control power supply with VCC_15V and VDD_5V is provided by a flyback switch mode power supply IC
(IC103) ICE3B0356JG. The voltages can be monitored at test pins JP102 and JP103. The flyback control
circuitry is shown in Figure 10. Please refer to Figure 28 for winding rules of transformer TR101.
JP103
PFC Control IC
1
2
50R
2.2nF/630V 3
D104
US1J
R122
0R
D102
US1J
+
S2
C113
VSHUNT_PFC_N
DGND
TR101
C114
VCC_15V
1n_25V
C109
R123
100uF/25V
S1
PRI
R125
n.m.
330K/1%/1206
DC_LINK
D103
US1D
+
3mH
0R
VDD_5V
R128
C115
JP102
1
2
33k2/1%/0603
VDD_5V
IC105B
LM2903
5V DC
5k6
R137
GNDA
DGND
Figure 10
C118
10u
VDD_5V
10k
1k5
5988070107F_Green
LED101
0R/0603
R131
R141
n.m.(BC847B)
10k
R138
1nF/0805
VDD_5V
R133
Q103
11k/1%/0603
2R
R139
1uF/0805
22R/0805
C121
R140
TP2
C120
DGND
D106
n.m.
R129
ICE3B0365JG
IC104
TLVH431AI-DBZ
C119
n.m.(2.2nF/0805)
100k/0603
R130
8
DRAIN
DGND
R136
TP1
Relay bridge
n.m.
DRAIN
DRAIN
DRAIN
5
10
NC
NC
FB
CS
11
12
GND
NC
GND
IC103
VCC
C117
0.1uF/0805 33uF/35V
SOFTS
C116
220uF/10V
US1J
D105
GNDA
7
5
200k
R142
must be 15
There are two mounting options available for the feedback signal of the control loop: a) Using a shunt regulator
Legal Disclaimer
(e.g. TLVH431AI) or b) using a zener diode. The following components are recommended for each option:
a) IC104 (TLVH431AI), R129 (100k), R130 (33.2k), R133 (0R), R140 (11.1k)
b) Q103 (BC847B),
D106 (Zener diode
4.7V), C119 (2.2nF),
R130 (4.3k), R140 4(1k)
1
2
3
5
An external power supply for 5V as well as 15V can be used if required. Then R123 and R128 should be
unmouned and the voltages can be applied at JP102 (5V) and JP103 (15V).
For test purposes it may make sense to restart the power supply. This can be achieved by connecting TP1
(SOFTS) and TP2 (GND). Please refer to 13 for details.
R123
TP1 (SOFTS)
TP2 (GND)
R128
LED101
Figure 11
13
C201
REF_2.5V
C202
MC33174D
R204
R216
R217
11
GNDA
GNDA
3 Phase Inverter
MC33174D
Hardware Description
GNDA
LE_WN
R215
12K
GNDA
C208
1K
20K
47pF
C206
12K
2.2
14
13
R210
C209
10nF
47pF
12
680R
GNDA
IC201C
20K
R211
10
R207
GNDA
VCC_15V
KIT_XMC750WATT_AK_V1
IC201D
XMC Motor Control
Application
Kit
REF_2.5V
I_W
12K
1K
R209
n.m.
n.m.
C205
MC33174D
680R
C207
7
6
LE_WP
I_V
IC201B
R203
100n_25V 1u_25V
The 3 phase power inverter is built by 6 IGBTs (IKD10N60R) and the gate driver IC (6EDL04I06NT). Each
inverter leg has its own shunt in the low side path for phase current measurement. In addition the common DClink current can be measured by its own shunt. See Figure 12 and Figure 13 for details.
3-Phase Inverter Bridge
HO3_0
100R
47k
680R
LE_VN
R208
C203
W_0
MC33174D
n.m.
R205
R236
100R
47k
X201-3
THT_MSTBA3
REF_2.5V
1K
R206
LE_WN 6
IC201B
BRIDGE_W
7
47pF
MC33174D
D
680R
1K
R209
R207
47pF
12K
R214
R215
1K
VSHUNT_0_P
GNDA
I_ADC(max): +/-4.16A
I_trip(typ): +9A
BRIDGE201
1K
LE_VN
COM_0
R245
12K
R213
GNDA
LO3_0
1K
R212
LE_UN
LO2_0
C206
0R050/2W
C204
LO1_0
12K
LE_WP
R203
10R
R235
R202
12K
LE_VP
0R05/2W
BRIDGE_V
R239
I_U
IC201A
X201-2
I_V
47k
REF_2.5V
LO3_0
IKD10N60R
100R
X201-1
0R05/2W
R234
S206
R230
R240
10R
R233
LE_VP
0R05/2W
12K
1K
BRIDGE_U
LE_UN
COM_0
U_0 1
4
V_0
n.m.
LO2_0
R238R201
LE_UP
LE_UP
HO3_0
5
_25V
W_0 3
1N4148
D206
10R
R231
R232
REF_2.5V
100R
47k
LO1_0
S205
R229
V_0
VB3_0
IKD10N60R
1N4148
D203
IKD10N60R
47k
R226
C205
100R
10R
R225
1N4148
D204
HO2_0
R224
S203
R220
LE_WP
VB2_0
1N4148
D202
HO2_0
47k
IKD10N60R
U_0
C214
10u_25V
1 100R
U_0
V_0
W_0
10R
R223
R216
LE_WN
HO1_0
R222
S202
R219
IKD10N60R
HO1_0
C212
10u_25V
10R
R221
1N4148
D205
VB1_0
S201
R218
IKD10N60R
1N4148
D201
DC_LINK
BRIDGE202
VSHUNT_0_N
GND_INV_0
The information given in this document shall in no event be regarded as a guarantee of conditions or
characteristics. With respect to any examples or hints given herein, any typical values stated herein and/or any
information regarding the application of the device, Infineon Technologies hereby disclaims any and all warranties
and liabilities of any kind, including without limitation, warranties of non-infringement
VCC_15Vof intellectual property rights
of any third party.
VDD
IC202
1
10k
/FO_0
2
3
V_H
1 JP201
2
W_H
n.m.
DGND
VB1
HO1
U_H
C213
100nF
VCC
GND_INV_0
GND_INV_0
R227
U_L
V_L
GND_INV_0
VSHUNT_0_P
W_L
0R
R237
HIN2
VS1
HIN3
VB2
LIN1
HO2
27
HO1_0
26
U_0
24
LIN3
22
10
FAULT
ITRIP
HO3
VS3
LO1
R244
n.m.
LO2
RCIN
C217
2n2_25V
LO3
12
10R
R231
R2
100R
47k
V_0
20
VB3_0
19
HO3_0
BRIDGE_U
LE_UN
18
W_0
16
LO1_0
15
LO2_0
14
LO3_0
13
COM_0
EN
VCC_15V
11
47k
LE_UP
GND_INV_0
GND_INV_0
R2
100R
R228
LO1_0
C215
10u_25V
ENABLE_0
10R
R221
U_0
V_0
W_0
HO2_0
C214
10u_25V
R218
HO1_0
VB2_0
23
LIN2
R243
n.m.
JP202
100p_25V
R241
n.m. 2
C216
R242
n.m.
VB1_0
HIN1
VB3
3K3
28
C212
10u_25V
VS2
1N4148
D201
Sheet: 3/4
8
7
C211
10u_25V
6
10u_25V
5
C210
11/11/2013 08:45:33
1N4148
D204
Figure 12
VSS
COM
6EDL04I06NT
Figure 13
GND_INV_0
All shunt signals are amplified by operational amplifiers. The gain and offset of all amplifiers is adjusted to the
same value. The offset is buffered by another operational amplifier. See Figure 14 and Figure 15 for details.
14
Revision
1.0, 2014-01-30
4
KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
4
8
Hardware
Description
VCC_15V
offset = 2.5V
gain = 12
VCC_15V
VDD_5V
C201
REF_2.5V
C202
13
11
47pF
R217
GNDA
GNDA
REF_2.5V
MC33174D
GNDA
R216
GNDA
R215
LE_WN
12K
IC201D
14
C208
1K
20K
12
R210
C206
12K
Figure 14
R204
680R
GNDA
C209
10nF
47pF
MC33174D
IC201C
GNDA
VCC_15V
20K
R211
10
R207
I_W
12K
1K
R209
n.m.
n.m.
C205
MC33174D
680R
C207
LE_WP
I_V
IC201B
R203
100n_25V 1u_25V
V_0
47k
BRIDGE_U
R305
1k
V-
R306
LE_VN
LE_UN
LE_VP
C305
47pF
GNDA
HO3_0
R238
VB3_0
0R05/2W
VSHUNT_0_N
LE_UP
BRIDGE_V
12k
1N4148
D203
C
Drive Card
R226
U_0 1
DC_XMC4400_V1
X201-1
V_0
2
A1 GND
X201-2
W_0 3A2 HR.10
A3 HR.C1IN
X201-3/ G3CH0
S206
A4 G3CH1
THT_MSTBA3
R230
A5 G0CH1
A6 G0CH3 / G1CH3
I_DC_LINK_0
10RI_DC_LINK_AVG
A7 G0CH5 / G2CH1
R235
R236
A8 G1CH0 / G3CH2
R304
LO3_0
A9 C81.01 / C80.02
100R
47k
A10 C81.00 / C80.03
10k
A11 C81.11 / C80.22
LE_WP
A12 C81.10 / C80.23
C306
A13 C81.21 / C80.32
100nF
A14 C81.20 / C80.33
D
A15 ERU1.2B0 (PD1)
fcutBRIDGE_W
= 159Hz
A16 P4.1
100R
47k
IKD10N60R
GNDA
10R
V+ AD8616AR
R233 U301A
R234
R303
1 47k
100R
2
680R
3
0R05/2W
100R
R229
R302
1k
LO2_0
1u_10V
HO3_0
R240
R232
VSHUNT_0_P
S205
10R
R225
GNDA
10R
R231
C302
S203
R220
1N4148
D206
R228
VDD_5V
0R05/2W
GNDA
S204
IKD10N60R
47k
n.m.
LO1_0
25V
R224 100n_10V
100R
GNDA
HO2_0
C303
12k
C301
VDD_5V
10R
R223
IKD10N60R
1N4148
D202
R301
S202
VB2_0
R222
REF_2.5V
47k
R239
U_0
V_0
W_0
HO2_0
C214
10u_25V
A100R
VDD_5V
R219
1N4148
D205
U_0
HO1_0
GNDA
offset = 2.5V
gain = 12
1N4148
D204
HO1_0
C212
10u_25V
10R
R221
IKD10N60R
VB1_0
R218
IKD10N60R
1N4148
D201
IKD10N60R
DC_LINK
DGND
DC_XMC1300_V1
GND
C40.0 / CMP2.O
G0CH7 / CMP2.ING1CH6
G0CH2 / G1CH4
G0CH3 / G1CH2
G0CH4 / G1CH3
G0CH6
-
PFC_CTR
I_PFC_A
V
I_DC_LINK_
LE_WN
Aux
W_0
C307 n.m.
LO1_0
BRIDGE201
COM_0
LO3_0
VSHUNT_0_P
0R050/2W
Figure 15
LO2_0
R245
I_ADC(max): +/-4.16A
The gains are adjusted to measure
current
of 4.16A and to trigger the over voltage protection of the
Offset: 2.9V a maximum
I_trip(typ):
R307
12k +9A
12.4
COM_0
gate driver at 9A. There areGain:
testpoints
for monitoring the itrip voltage as well as the protection output
B13 signal
DC_LINK_DIV/2.8A
VSHUNT_0_N
(/FO).
R312 1k
U301B
5
B14
GND_INV_0
TEMP
R314
E
7
I_PFC_AMP_RC
The following diagram (Figure 16) shows the timing of the gate driver
for
high
side and
low side IGBTs.
6
680R
A12
AD8616AR
I_U/3.2A
Legal Disclaimer
R315signals)
1k
The dead time
(tDT+ for rising and tDT- for falling output
is the time which is required between
750W_Inverter_V1.1
12k
C308
deactivation e.g. of theChigh side IGBT (U_H: low to high, active toR321
passive
level, respectively)
andA11
the activation
I_V/3.4A
10n
11/11/2013 08:45:33
47pF
of the low side IGBT (U_L: high to low, passive to active level, respectively).
A10
I_W/3.6A
C309
Sheet: 3/4
n.m.
output signals) isC310
for changing
the
4 The driver delay (tDD+ 5for rising and tDD- for falling
6
7the delay time of the driver
8
A9
I_DC_LINK_AVG
output signal from low to high after the activation of the respective IGBT driver input (high side for high output
and low side for low output signal).
In the diagram (Figure 16) BEMF
the delay
defined by the driver itself is shown as tDxOFF
andCircuitry
tDxON1(with x=H for
detectiontime
at 3 phase
Enable
U_0
V_0
W_0
high side and x=L for low side) and
can be measured
between microcontroller
output signal and IGBT gate
signal.
330K/1% R328
330K/1% R329
330K/1% R330
The total output delay time taken
from the microcontroller
signal edge
until the inverter output level has changed
D
is described with tOUT+ for low to high transition and tOUT- for high to low transition.
BRIDGE202
VDD_5V
8k2
R313
VSHUNT_PFC_N
VSHUNT_PFC_P
GNDA
330K/1%
R335
R339
R340
1k5
0R/0603
R316
I_U_X
0R/0603
R318
I_V_X
0R/0603
R322
I_W_X
0R/0603
R324
I_DC_L
0R/0603
10k
R338
330K/1%
DC_LIN
0R/0603
R310
TEMP_
VDD_5V
R342
330K/1%
R334
VDD_5V
2k
R337
330K/1%
BEMF_W
330K/1%
R333
BEMF_V
BEMF_U
330K/1%
5988070107F_Green
LED301
VDD_5V
R341
GNDA
100k
R320
The information given in this document shall in no event be regarded as a guarantee of conditions or
characteristics. With respect to any examples or hints given herein, any typical values stated herein and/or any
information regarding the application of the device, Infineon Technologies hereby disclaims any and all warranties
and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual property rights
of any third party.
R308
ENABLE_0
GNDA
12K/1%
C318
15
12K/1%
D303
R347 5V1
n.m.
C319
12K/1%
GNDA
C317
D302
R346 5V1
n.m.
GNDA
D301
R345 5V1
n.m.
/ENABLE_0
Q301
BCR148W
Legal Disclaime
KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
Hardware Description
tDT+
U_L
MCU Signals
tDD+
tDT-
U_H
tDD-
tDLOFF
LO1
tDLON
Gate
Signals
tDHON
1 HO1
tDHOFF
C303
GNDA
n.m.
Figure 16
VDD_5V
C301
C302
100n_10V
1u_10V
Drive Card
GNDA
GNDA
Offset: 2.5V
Inverter
Gain: 12
Output
R301
Signal
REF_2.5V
12k U
phase
A
tOUT+
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
VDD_5V
Inverter Timing
Diagram
R302
V+ AD8616AR
8
1k
I_DC_LINK_0
U301A
DGND
BRIDGE301
DC_XMC4400_V1 DC_XMC1300_V1
I_DC_LINK_AVG
GNDtOUTHR.10
HR.C1IN / G3CH0
G3CH1
G0CH1
G0CH3 / G1CH3
G0CH5 / G2CH1
G1CH0 / G3CH2
C81.01 / C80.02
C81.00 / C80.03
C81.11 / C80.22
C81.10 / C80.23
C81.21 / C80.32
C81.20 / C80.33
ERU1.2B0 (PD1)
P4.1
GND
C40.0 / CMP2.O
G0CH7 / CMP2.ING1CH6
G0CH2 / G1CH4
G0CH3 / G1CH2
G0CH4 / G1CH3
G0CH6
-
X301-A16
X301-A15
X301-A14
X301-A13
X301-A12
X301-A11
X301-A10
I_W_X
X301-A9
I_DC_LINK_AVG_X
X301-A8
U_L1
X301-A7
U_H1
X301-A6
V_L1
X301-A5
V_H1
X301-A4
W_L1
X301-A3
W_H1
X301-A2 GN
/TRAP1
X301-A1
/ENABLE1
THT_FAB32Q2
Auxiliary Power connector
GNDA
PFC_CTRL_MCU
I_PFC_AMP_RC
VIN_DIV
I_U_X
I_V_X
1
Please refer to Table 2 for typical
values
of the 3 Phase Power Inverter 750W V1.1 which have been
2
VSHUNT_0_N
680R
10k
measured under
roomR305
temperature.
V-
R303
C306
100nF
GNDA
Table 2
C305
47pF
GNDA
1k
R304
GNDA
VSHUNT_0_P
Typical InverterR306
Timing
Parameters
12k
C307 n.m.
Dead Time
Driver Delay
Current Sensing PFC
Offset:
2.9V
Total Output
Delay
R307 12k
Gain: 12.4
8k2
R313
VSHUNT_PFC_N
VSHUNT_PFC_P
R315 1k
R321 12k
100k
10n
DC_LINK_DIV/2.8A
Low
Side 0R/0603
R310
TEMP_X
tDLON TEMP
550ns0R/0603
R316
I_U_X
tDLOFF I_U/3.2A
650ns0R/0603
B14
A12
I_V/3.4A
47pF
n.m./0603
R311
n.m./0603
R317
I_V_X
n.m./0603
R319
0R/0603
R322
I_W_X
n.m./0603
R323
R318
A11
C308
R320
R309
DC_LINK_DIV_X
B13
High Side
U301B
R314
tDHON
550ns I_PFC_AMP_RC
7
680R
AD8616AR
tDHOFF 550ns
R312 1k
VDD_5V
GNDA
GNDA
Enable Circuitry 1
R330
VDD_5V
R338
330K/1%
R335
R339
VDD_5V
VDD_5V
R331
330K/1%
5988070107F_Green
LED301
330K/1%
R334
BEMF_W
R337
330K/1%
BEMF_V
BEMF_U
330K/1%
R333
TEMP
R340
1k5
ENABLE_0
Figure 17
GNDA
12K/1%
C318
12K/1%
D303
R347 5V1
n.m.
C319
Q301
BCR148W
/ENABLE_0
10n
C315
12K/1%
GNDA
C317
D302
R346 5V1
n.m.
GNDA
D301
R345 5V1
n.m.
GND_INV_0
1
2
NCP18WF104J03RB
Legal Disclaimer
Output Voltage (BEMF) Signal Dividers and Inverting Gate Driver Enable Circuitry
1
Board User's Manual
CON1
n.m./0603
R344
330K/1%
VDD_5V
330K/1%
CON1
100k
R329
GNDA
330K/1%
CON1
10k
R328
CON1
Beta: 4250
R25: 100k
R342
330K/1%
CON1
Temperatur sense
W_0
2k
V_0
R341
U_0
n.m./0603
R325
CON1
16
5
Revision 1.0, 2014-01-30
R308
_LINK_DIV/2.8A
n.m./0603
R311
0R/0603
R316
I_U_X
n.m./0603
R317
I_U/3.2A
0R/0603
R318
I_V_X
n.m./0603
R319
I_V/3.4A
0R/0603
R322
I_W_X
n.m./0603
R323
I_W/3.6A
0R/0603
R324
I_DC_LINK_AVG_X
n.m./0603
R325
0R/0603
n.m./0603
TEMP
_DC_LINK_AVG
CON15
VDD_5V
VCC_15V
X302
CON17
1
3
5
7
9
11
13
15
17
/TRAP1
W_L1
V_L1
U_L1
CON18
CON16
CON13
CON15
CON17
CON14
DC_LINK
2
4
6
8
10
12
14
16
18
/ENABLE1
W_H1
V_H1
U_H1
BRAKE_GATE
CON14
CON16
CON18
KIT_XMC750WATT_AK_V1
X303-2
XMC Motor
ControlC Application Kit
MSTBV2
1
X303-1
GND
Hardware Description
PINHD-2X9
CON13
DGND
A tempertaure sensor (R331, NTC thermistor) is placed close to the IGBTs of the inverter bridge in order to
allow thermal protection by software. In addition, an external temperature sensor can be connected at JP301.
Temperatur sense
PFC - Over-Current Comparator
Please refer
to Figure 18 for details about theR326
selected component (muRata NCP18WF104J03RB).
Beta: 4250
VDD_5V
R25: 100k
1
2
100R
GNDA
GNDA
1k
10n
C314
47pF
C316
NCP18WF104J03RB
R348
R344
n.m.
GNDA
GND_INV_0
1 JP301
2
GNDA
GNDA
C315
10k
R343
10k
Q301
BCR148W
LM2903
3k
R332
IC105A
TEMP
C313
100n_10V 1u_10V
VDD_5V
VDD_5V
10n
C312
VDD_5V
GNDA
100k
GNDA
R327
47pF
GNDA
100k
R331
C311
1k
VDD_5V
ENABLE_0
VDD_5V
I_PFC_AMP_RC
VDD_5V
R342
Legal Disclaimer
750W_Inverter_V1.1
The information given in this document shall in no event be regarded as a guarantee of conditions or
characteristics. With respect to any examples or hints given herein, any typical values stated herein and/or any
information regarding the application of the device, Infineon Technologies hereby disclaims any and all warranties
and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual property rights
of any third party.
Figure 18
2.3
11/11/2013 08:45:33
Drive Card
DGND
Drive Card
BRIDGE301
VDD_5V
DC_XMC4400_V1 DC_XMC1300_V1
GND
HR.10
HR.C1IN / G3CH0
G3CH1
G0CH1
G0CH3 / G1CH3
G0CH5 / G2CH1
G1CH0 / G3CH2
C81.01 / C80.02
C81.00 / C80.03
C81.11 / C80.22
C81.10 / C80.23
C81.21 / C80.32
C81.20 / C80.33
ERU1.2B0 (PD1)
P4.1
X301-A16
X301-A15
X301-A14
X301-A13
X301-A12
X301-A11
X301-A10
I_W_X
X301-A9
I_DC_LINK_AVG_X
X301-A8
U_L1
X301-A7
U_H1
X301-A6
V_L1
X301-A5
V_H1
X301-A4
W_L1
X301-A3
W_H1
X301-A2 GNDA
/TRAP1
X301-A1
/ENABLE1
THT_FAB32Q2
Auxiliary Power connector
GNDA
PFC_CTRL_MCU
I_PFC_AMP_RC
VIN_DIV
I_U_X
I_V_X
DC_LINK_DIV/2.8A
X301
TEMP
FAB32Q2
A16 I_U/3.2A
A15
I_V/3.4A
A9
A14 I_W/3.6A
A13
I_DC_LINK_AVG
A12
A11
Enable Circuitry 1
Function
0R/0603
R318
I_V_X
0R/0603
R322
I_W_X
n.m./0603
R323
0R/0603
PFC
R324
I_DC_LINK_AVG_X
n.m./0603
R325
VDD_5V
0R/0603
R316
I_U_X
GND
PFC Gate
I
VPFC
0R/0603
VBEMF_U / IU (2)
VBEMF_V / IV (2)
CON14
I_PFC_AMP_RC
VIN_DIV
n.m./0603
I_U_X
I_V_X
Beta: 4250
R25: 100k
/TRAP1
W_L1
V_L1
U_L1
13
15
17
CON13
CON15
CON17
VDD_5V
VDD_5V
14
16
18
P2.2
PINHD-2X9
P2.4
DGND
P2.9
P2.10
CON13
/ENABLE1
W_H1
V_H1
U_H1
BRAKE_GATE
CON14
CON16
CON18
Port
DC_LINK
XMC4400
1
VSS X303-1
2
P1.3 X303-2
&
MSTBV2
P0.8
GND
P15.8 & P0.0
P15.9
P14.1
P14.15
17
VDD_5V
VDD_5V
R326
I_PFC_AMP_RC
1k
VDD_5V
VDD_5V
VCC_15V
Port
X302
1
2
XMC1300
3
4
6
VSS,57 VSSP
8
9
10
P0.511
12
n.m./0603
R311
Temperatur sense
CON15
Signal of
CON17
n.m./0603 Power Inverter
R317
CON18
GNDA / DGND
n.m./0603
R319
PFC_CTRL_MCU
CON16
0R/0603
R310
TEMP_X
GNDA
A3
A4
A5
A6
R309
DC_LINK_DIV_X
47pF
A10
Drive CardR308
Connector
0R
A
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
B13
B14
B15
B16
C311
R327
47pF
100k
C312
VDD_5V
C313
100n_10V 1u_10V
VDD_5V
GNDA
B13
Male
B14
MAB32B2
I_PFC_AMP_RC
A12
A1
A2
C308
A11
VDD
C42.0
G2CH3
G1CH1 / G3CH3
G0CH0
G0CH2 / G1CH2
G0CH4 / G2CH0
G1CH6 / G1.ORC6
C80.01 / HR.01
C80.00 / HR.00
C80.20 / C80.11 / HR.20
C80.21 / C80.10 / HR.21
C80.12 / C80.21 / HR.31
C80.13 / C80.20 / HR.30
C80.IN0,1,2,3
P0.12
Table 3
DC_XMC4400_V1
VDD
G1CH5
G0CH0
G0CH1 / G1CH0
G0CH5
G1CH1
C80.01
C80.00
C80.11
C80.10
C80.21 / C80.03
C80.20 / C80.02
C80.IN0,1,2,3
P0.11
X301-B16
VDD_5V
X301-B15
BRAKE_GATE
X301-B14
TEMP_X
X301-B13
DC_LINK_DIV_X
X301-B12
BEMF_U
C304
X301-B11
BEMF_V
X301-B10
BEMF_W
100n_10V X301-B9
I_DC_LINK_0
X301-B8
U_L
U_H
X301-B7
X301-B6
V_L
X301-B5
V_H
X301-B4
W_L
X301-B3
W_H
GNDA
X301-B2
/FO_0
/ENABLE_0
X301-B1
THT_FAB32Q2
750W On-Board Inverter Stage
GNDA
Figure 19
GND
C40.0 / CMP2.O
G0CH7 / CMP2.ING1CH6
G0CH2 / G1CH4
G0CH3 / G1CH2
G0CH4 / G1CH3
G0CH6
-
DC_XMC1300_V1
I_DC_LINK_AVG
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
VDD_5V
GNDA
14
Sheet: 4/4
8
The power inverter board of KIT_XMC750WATT_AK_V1 provides a drive card connector with all the signals
required to control the power inverter. Next to the PWM input signals of the gate driver as well as the sense
signals for current measurement, there are the power supply pins for the 5V power domain.
Figure 19 shows the signal assignment fo the drive card connector together with the pin assignment of the drive
cards for XMC1300 and XMC4400. The pin and peripheral assignment can also be found in the following table.
4
5 power board connector
6
7 inversed to the numbering
8
Please note that
the numbering of the
at the drive card is
of
the
card connector at the power board.
Drivedrive
Card Connector
reen
1
R309
DC_LINK_DIV_X
0R/0603
R310
TEMP_X
KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
Hardware Description
A7
A8
A9
A10 6
A11
A12
A13
A14
A15
A16
B1
VDD_5V
B2
B3
B4
B5
B6
B7
C304
B8
B9
100n_10V
B10
B11
GNDA
A10
VBEMF_W / IW (2)
I_W_X
P2.11
P14.5
A9
I_AVG / IDClink (2)
I_DC_LINK_AVG_X
P2.1
P14.8
A8
U1_L
U_L1
P1.12 & P0.10
7
8 & P2.7
A7
U1_H
U_H1
P1.15
A6
V1_L
V_L1
P1.11 & P2.9
A5
V1_H
V_H1
P1.5
A4
W1_L
W_L1
P1.10 & P2.8
A3
W1_H
W_H1
P1.4
A2
CTRAP1
/TRAP1
P1.2
A1
ENPOW1
/ENABLE1
P4.1
Drive Card
B16
VCC 5V
VDD_5V
VDD, VDDP
VDD
VDD_5V
B15
Brake
Gate
BRAKE_GATE
P3.6
DC_XMC1300_V1
DC_XMC4400_V1
B14
Brake temp
TEMP_X
P15.3
X301-B16
B13
VDClink VDD_5V
DC_LINK_DIV_X VDD
P2.3
P14.9
VDD B1
X301-B15
C42.0 B2
B12
VBEMF_U /BRAKE_GATE
IU (1)
BEMF_U
P2.6
P14.0
X301-B14
G2CH3 B3
B11
VBEMF_V / TEMP_X
IV (1)
BEMF_V
P2.8
P14.2
X301-B13
DC_LINK_DIV_X
G1CH5
G1CH1
/
G3CH3 B4
B10
VBEMF_W /BEMF_U
IW (1)
BEMF_W
P2.0
P14.4
X301-B12
G0CH0
G0CH0 B5
B9
IDClink (1) BEMF_V
I_DC_LINK_0
P2.7
X301-B11
G0CH1 / G1CH0
G0CH2P14.14
/ G1CH2 B6
X301-B10
B8
U0_L BEMF_W
U_L
P0.1
G0CH5
G0CH4P0.2
/ G2CH0 B7
B7X301-B9
U0_H I_DC_LINK_0 U_H
P0.0
P0.5
G1CH1
G1CH6 / G1.ORC6
B8
C80.01
C80.01P0.1
/ HR.01
B9
B6X301-B8
V0_L U_L
V_L
P0.6
&
U_H
X301-B7
C80.00
C80.00P0.3
/ HR.00 B10
X301-B6
V_L
C80.11
/ HR.20
B11
B12
B5X301-B5
V0_H V_H
V_H
P0.7C80.20 / C80.11P0.4
& P2.14
C80.10 C80.21 / C80.10 / HR.21 B12
B13
B4X301-B4
W0_L W_L
W_L
P0.9C80.12
& P0.3/ C80.21P0.11
& P0.9
C80.21 / C80.03
/ HR.31
B13
B14
B3X301-B3
W0_H W_H
W_H
P0.8C80.13
& P0.2/ C80.20P0.6
&
C80.20
/
C80.02
/
HR.30
B14
GNDA
X301-B2
/FO_0
C80.IN0,1,2,3
C80.IN0,1,2,3
B15
P2.6
P0.11
B15
B2X301-B1
CTRAP0/ENABLE_0 /FO_0
P0.12
P0.7P0.12 B16
B16
B1THT_FAB32Q2
ENPOW0
/ENABLE_0
P0.11
P0.12
750W
On-Board
Inverter
Stagethe power supply for the power GND supply domain.
Attention: The drive
card
connector
provides
Hence it may carry hazzardous voltages.
2.4
A second inverter card can be connected to the auxiliary power board connector. There are all necessary
signals and power supplies available. Please refer to Figure 20 for details.
ON15
VDD_5V
VCC_15V
X302
ON17
1
3
5
7
9
11
13
15
17
/TRAP1
W_L1
V_L1
U_L1
ON18
ON16
CON13
CON15
CON17
ON14
DC_LINK
2
4
6
8
10
12
14
16
18
/ENABLE1
W_H1
V_H1
U_H1
BRAKE_GATE
CON14
CON16
CON18
X303-1
X303-2
MSTBV2
GND
PINHD-2X9
ON13
DGND
Figure 20
VDD_5V
18
VDD_5V
I_PFC_AMP_RC
1k
C311
R327
VDD_5V
C312
C313
KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
Hardware Description
This connector is considered as an optional extension and the analog signals are shared netween the on-board
power inverter and the auxiliary connector. The desired signal can be chosen by 0R resistors close to the Drive
Card connector. Figure 21 and the following table give details about the optional signal selection.
Figure 21
Table 4
A16
B15
(A9)
(A10)
(B13)
(A11)
(B14)
(A12)
19
Signal of
Power Inverter
VDD_5V
VCC_15V
DGND
I_DC_LINK_AVG
I_W
DC_LINK_DIV
I_V
TEMP
I_U
Optional Signal
X302
VDD_5V
VCC_15V
/TRAP1
/ENABLE1
W_L1
W_H1
V_L1
V_H1
U_L1
U_H1
DGND
BRAKE GATE
CON13
CON14
CON15
CON16
CON17
CON18
KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
Production Data
Production Data
3.1
Schematics
This chapter contains the schematics for the 3 phase power inverter 750W V1.1 (2013/45).
Line Filter, PFC, DC-Link 400V, Power Supply 15V/5V
Gate Driver, Power Bridge (IGBT), Phase Current Shunt Amplifier
Single Shunt Amplifier, PFC Amplifier, PFC Overload Protection, Drive Card and Auxiliary Power Connector
The board has been designed with Eagle V5.7. The full PCB design data of this board can also be downloaded
from www.infineon.com/xmc-dev.
Figure 22
20
680n_400V
C117
DC_LINK
GND
0.1uF/0805 33uF/35V
C116
12
TP2
TP1
11
CX101
PE
H101
MOUNT-PAD-ROUND3.2
X101-3
X101-2
THT_MSTBA3
X101-1
R125
C120
3n3_400V
CY101
3n3_400V
CX102
US1J
D105
680n_400V
8
1nF/0805
C121
S14K275
O0
K101
K101
O1
D103
US1D
D102
US1J
Q103
R123
0R
AC1
R128
0R
100uF/25V
C114
BRIDGE102
IC104
TLVH431AI-DBZ
C119
n.m.(2.2nF/0805)
DGND
AC2
KBU1005_10A
B101
+
BRIDGE101
220uF/10V
C115
VSHUNT_PFC_P
VSHUNT_PFC_N
B57364S409M
R111
P1
P0
n.m.(BC847B)
22R/0805
R136
3mH
TR101
2.2nF/630V 3
C113
CY102
ICE3B0365JG
IC103
12
VCC
SOFTS
GND
NC
1uF/0805
10
NC
PRI
R104
S2
S1
330k/200V/1%
DGND
n.m.
1
2
JP102
DGND
n.m.
1
2
TR3D476K025C0150_47u_25V_ESR0.15
VCC_15V
VDD_5V
VDD_5V
R122
50R
L101
Q102
VCC_15V
T101
BC857C
R105
10R
GND
K101
K101
ISENSE
GND
ICOMP
FREQ
GND
IC102
GATE
VCC
VSENS
OVP
DC_LINK_DIV
OV_DET
VCC_15V
GND_INV_0
PE
C108 10nF
OV_DET
Sheet: 2/4
8
11/11/2013 08:45:33
750W_Inverter_V1.1
MOUNT-PAD-ROUND3.2
H102
Heatsink
C107
BRIDGE104
C105 68nF
PFC_CTRL_VSENS
R124
0R
BRIDGE103
R103
PFC_CTRL
(400VDC)
DC_LINK
DGND
D101
IDB10S60C
ICE3PCS02
GND
Q101
Kaschke GP2002.153.807
200k
R142
IC105B
LM2903
7
DPAK optional
D1_OPT
IKB20N60H3
The information given in this document shall in no event be regarded as a guarantee of conditions or
characteristics. With respect to any examples or hints given herein, any typical values stated herein and/or any
information regarding the application of the device, Infineon Technologies hereby disclaims any and all warranties
and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual property rights
of any third party.
GNDA
GNDA
C118
10u
R131
10k
Relay bridge
VSHUNT_PFC_N
1n_25V
C109
PFC_OFF
VDD IC101
OUT
GND
IN+ FAN3100TSX IN-
PFC Control IC
C103
Legal Disclaimer
5V DC
VDD_5V
VDD_5V
DGND
GNDA
PFC_CTRL
JP101
GND
VCC_15V
VIN_DIV
4
3
2
1
PFC_CTRL_MCU
MCU control
PFC controller over driver
JP103
10k/1% 330k/200V/1%R108
S0
S1
+
L102
WE-7448258022
CS
R139
FB
NC
330K/1%/1206
D104
US1J
DRAIN
DRAIN
DRAIN
DRAIN
2R
100k/0603
R130
R140
R129
R118
R133
F101
0R/0603
0R05_2W
33k2/1%/0603
D106
n.m.
11k/1%/0603
C106
330pF
5988070107F_Green
LED101
3.15A
0031.8221._5x20
R138
C101
270u_450V
R137
R109
R126
CX103
220n_450V
R107
R113
R116
1k5
C104
R141
R132
R119
47k
10k
R112
R134
VCC_15V
BCR108W
AZ762-1C-12D
100n_25V
5k6
10k
47k
10k
C110
10R
2
1
4n7_25V
R135
270u_450V C102
0R/n.m.
R127
47k
68k
1N4148
21
D107
C111
10u_25V
GNDA
R1102M/200V/1% R101
R115
68nF
R120
PFC_CTRL_VSENS
68k/1%
Figure 23
100n_25V
Power Supply
KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
Production Data
GND_INV_0
VSHUNT_0_P
C213
100nF
/FO_0
GND_INV_0
n.m.
R208
680R
VCC_15V
C204
47pF
I_U
W_L
V_L
U_L
W_H
V_H
GND_INV_0
C217
2n2_25V
GND_INV_0
U_H
ENABLE_0
GND_INV_0
1 JP201
2
GND_INV_0
JP202
R241
n.m. 2
3K3
DGND
10k
R227
VCC_15V
12K
VDD
MC33174D
R213
IC201A
1K
R201
R212
R205
1K
GNDA
12
11
10
LE_VP
IC202
LE_VN
VSS
RCIN
EN
ITRIP
COM
LO3
LO2
LO1
VS3
HO3
VB3
VS2
HO2
VB2
VS1
HO1
VB1
6EDL04I06NT
FAULT
LIN3
LIN2
LIN1
HIN3
HIN2
HIN1
VCC
13
14
15
16
18
19
20
22
23
24
26
27
28
C215
10u_25V
C214
10u_25V
COM_0
LO3_0
LO2_0
LO1_0
W_0
HO3_0
VB3_0
V_0
HO2_0
VB2_0
U_0
HO1_0
C212
10u_25V
C206
47pF
R209
680R
VB1_0
MC33174D
IC201B
12K
12K
R215
R202
1K
C205
R214
R206
1K
n.m.
REF_2.5V
LE_WP
LE_UN
47k
R232
BRIDGE_U
LE_UP
100R
10R
R231
R228
47k
100R
S201
S204
R222
10R
R221
R218
C208
HO2_0
LO2_0
47pF
R210
680R
S205
COM_0
GND_INV_0
LO3_0
HO3_0
BRIDGE202
BRIDGE201
DC_LINK
VDD_5V
S202
BRIDGE_V
LE_VP
47k
I_ADC(max): +/-4.16A
I_trip(typ): +9A
LE_VN
100R
10R
R233
R234
47k
100R
R229
R224
10R
R223
R219
I_W
The information given in this document shall in no event be regarded as a guarantee of conditions or
characteristics. With respect to any examples or hints given herein, any typical values stated herein and/or any
information regarding the application of the device, Infineon Technologies hereby disclaims any and all warranties
and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual property rights
of any third party.
Legal Disclaimer
LO1_0
U_0
V_0
W_0
HO1_0
MC33174D
IC201C
12K
12K
R217
R203
1K
10
C207
R216
R207
1K
REF_2.5V
LE_WN
REF_2.5V
C211
10u_25V
n.m.
LE_UP
LE_UN
R237
n.m.
0R
R242
12K
C216
GNDA
n.m.
R243
GNDA
100p_25V
C210
C203
n.m.
1N4148
D201
1N4148
D204
R204
10u_25V
R244
n.m.
IKD10N60R
IKD10N60R
C209
10nF
LE_WN
47k
R236
IC201D
GNDA
GNDA
X201-2
X201-3
THT_MSTBA3
W_0 3
U_0 1
V_0
X201-1
REF_2.5V
MC33174D
14
C202
100n_25V 1u_25V
C201
VCC_15V
Sheet: 3/4
8
11/11/2013 08:45:33
750W_Inverter_V1.1
VSHUNT_0_N
VSHUNT_0_P
BRIDGE_W
LE_WP
100R
10R
R235
R230
47k
100R
VCC_15V
S206
R226
S203
GNDA
10R
R225
R220
13
12
VCC_15V
4
11
R238
IKD10N60R
IKD10N60R
0R05/2W
1N4148
D202
1N4148
D205
IKD10N60R
R239
R245
0R05/2W
0R050/2W
20K
R211
GNDA
20K
1N4148
D203
1N4148
D206
22
IKD10N60R
Figure 24
0R05/2W
KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
Production Data
I_V
n.m.
C317
12K/1%
12k
n.m.
C318
100n_10V
12K/1%
n.m.
C319
680R
R314
12K/1%
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
/ENABLE_0
Drive Card
R340
1k5
VDD_5V
A9
A10
A11
A12
B14
B13
VDD_5V
VDD_5V
0R/0603
VDD_5V
Beta: 4250
R25: 100k
C315
10n
TEMP
NCP18WF104J03RB
n.m.
1 JP301
2
CON13
CON14
CON16
CON18
CON17
CON15
VDD_5V
I_PFC_AMP_RC
1k
47pF
C311
VDD_5V
10n
C316
R326
2
4
6
8
10
12
14
16
18
PINHD-2X9
1
3
5
7
9
11
13
15
17
X302
DGND
CON13
CON15
CON17
/TRAP1
W_L1
V_L1
U_L1
VDD_5V
X301-B16
VDD_5V
X301-B15
BRAKE_GATE
X301-B14
TEMP_X
X301-B13
DC_LINK_DIV_X
X301-B12
BEMF_U
C304
X301-B11
BEMF_V
X301-B10
BEMF_W
100n_10V X301-B9
I_DC_LINK_0
X301-B8
U_L
U_H
X301-B7
X301-B6
V_L
X301-B5
V_H
X301-B4
W_L
X301-B3
W_H
GNDA
X301-B2
/FO_0
/ENABLE_0
X301-B1
THT_FAB32Q2
750W On-Board Inverter Stage
VDD_5V
The information given in this document shall in no event be regarded as a guarantee of conditions or
characteristics. With respect to any examples or hints given herein, any typical values stated herein and/or any
information regarding the application of the device, Infineon Technologies hereby disclaims any and all warranties
and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual property rights
of any third party.
Legal Disclaimer
n.m./0603
n.m./0603
R325
n.m./0603
R323
n.m./0603
R319
n.m./0603
R317
n.m./0603
R311
R309
Temperatur sense
0R/0603
R324
I_DC_LINK_AVG_X
0R/0603
R322
I_W_X
0R/0603
R318
I_V_X
0R/0603
R316
I_U_X
GND_INV_0
Q301
BCR148W
DC_LINK_DIV_X
X301-A16
X301-A15
X301-A14
X301-A13
X301-A12
X301-A11
X301-A10
I_W_X
X301-A9
I_DC_LINK_AVG_X
X301-A8
U_L1
X301-A7
U_H1
X301-A6
V_L1
X301-A5
V_H1
X301-A4
W_L1
X301-A3
W_H1
X301-A2 GNDA
/TRAP1
X301-A1
/ENABLE1
THT_FAB32Q2
Auxiliary Power connector
BRIDGE301
GNDA
PFC_CTRL_MCU
I_PFC_AMP_RC
VIN_DIV
I_U_X
I_V_X
DGND
0R/0603
R310
TEMP_X
ENABLE_0
I_DC_LINK_AVG
I_W/3.6A
I_V/3.4A
I_U/3.2A
TEMP
DC_LINK_DIV/2.8A
R308
GND
C40.0 / CMP2.O
G0CH7 / CMP2.ING1CH6
G0CH2 / G1CH4
G0CH3 / G1CH2
G0CH4 / G1CH3
G0CH6
-
GND
HR.10
HR.C1IN / G3CH0
G3CH1
G0CH1
G0CH3 / G1CH3
G0CH5 / G2CH1
G1CH0 / G3CH2
C81.01 / C80.02
C81.00 / C80.03
C81.11 / C80.22
C81.10 / C80.23
C81.21 / C80.32
C81.20 / C80.33
ERU1.2B0 (PD1)
P4.1
DC_XMC4400_V1 DC_XMC1300_V1
Enable Circuitry 1
47pF
C308
I_PFC_AMP_RC
I_DC_LINK_AVG
D303
R347 5V1
R339
R335
330K/1%
330K/1%
R330
330K/1%
W_0
C310 n.m.
R321 12k
AD8616AR
U301B
C306
100nF
10k
R304
I_DC_LINK_0
1u_10V
C302
C305
47pF
680R
D302
R346 5V1
R338
R334
330K/1%
330K/1%
R329
R315 1k
R312 1k
330K/1%
V_0
GNDA
AD8616AR
U301A
R303
1
C307 n.m.
R307 12k
VSHUNT_PFC_P
D301
R345 5V1
R337
R333
330K/1%
330K/1%
R328
330K/1%
U_0
V-
V+
R306
VDD_5V
VSHUNT_PFC_N
R305
1k
R302
1k
n.m.
C303
C309
10n
VDD_5V
8k2
GNDA
BEMF_U
VSHUNT_0_N
VSHUNT_0_P
R313
100k
GNDA
GNDA
12k
BEMF_V
R301
GNDA
GNDA
GNDA
BEMF_W
R320
GNDA
5988070107F_Green
LED301
VDD_5V
R341
C301
2k
VDD_5V
R342
REF_2.5V
GNDA
10k
100k
GNDA
R343
R348
GNDA
GNDA
R331
GNDA
R344
GNDA
10k
1k
GNDA
VDD_5V
LM2903
IC105A
100k
R327
/ENABLE1
W_H1
V_H1
U_H1
BRAKE_GATE
CON14
CON16
CON18
VDD_5V
VDD
G1CH5
G0CH0
G0CH1 / G1CH0
G0CH5
G1CH1
C80.01
C80.00
C80.11
C80.10
C80.21 / C80.03
C80.20 / C80.02
C80.IN0,1,2,3
P0.11
DC_XMC1300_V1
VCC_15V
8
4
R332
GNDA
C313
100n_10V 1u_10V
C312
VDD_5V
GND
DC_LINK
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
B13
B14
B15
B16
47pF
C314
PFC_OFF
Sheet: 4/4
8
11/11/2013 08:45:33
750W_Inverter_V1.1
100R
R336
MSTBV2
VDD_5V
X303-2
X303-1
VDD
C42.0
G2CH3
G1CH1 / G3CH3
G0CH0
G0CH2 / G1CH2
G0CH4 / G2CH0
G1CH6 / G1.ORC6
C80.01 / HR.01
C80.00 / HR.00
C80.20 / C80.11 / HR.20
C80.21 / C80.10 / HR.21
C80.12 / C80.21 / HR.31
C80.13 / C80.20 / HR.30
C80.IN0,1,2,3
P0.12
DC_XMC4400_V1
Drive Card
GNDA
3k
23
GNDA
Figure 25
KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
Production Data
Single Shunt and PFC Amplifier, PFC Protection, Drive Card and Auxiliary Power Connector
KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
Production Data
Component Placement
PE
3.2
S201
S202
S203
B101
3,2
D101
Q101
D1_OPT
R224
R223
R238
R239
D202
R232
NTC
R225
R240
D203
R234
R236
ADJ_402
ADJ_403
R231
R228
X201
R230
R109
C202
C309
Flyback converter
400V -> 15V, 5V
C114
D104
D102
8
TR101
JP103
15V
IC101
R118
C112
R127
R124
C111
C107
T101
C110
R101
R108
CX102
R116
CY101
L102
DC LINK
Fuse:
3.15A
R140
R136
C119
R139
ADJ_401
R129
C115
GND
R128
X303
CX101
C101
4
D106
C121
R130
Q103
C120
Fuse F101
C113
CY102
C102
5V
D103
IC103
R104
L101
R102
R114
C105
R113
GND
JP102
R125
R133
TP2
TP1
GND
SOFTS
C116
DriveCard
Connector
R117
X303
C213
a b
C313
C106
R123
D105
C117
R106
Auxiliary Power
Board Connector
A10
DIN41612-Q/2
C118
R131
R141
R137
R134
R327
R332
C314
C316
R348
R343
R314
R115
R110
R245
CX103
R103
R322 R323
A9
R120
R121
R326
R107
DC LINK
X101
LED101
MAINS
2
R138
3,2
IC104
Figure 26
R111
R135
D107
R122
C311
R315
R312
R320
R211
K101
C109
C310
R321
R305
R302
R202
R203
R301
C303
R216
R207
C308
U301
C209 R204
C208
C207
R217
R318 R319
C305
R304
C307
R306
C301
X302
R201
C306
A12
A11
PFC
18
18
IC201
R308 R309
R210
R316 R317
IC105
R313
R307
R310 R311
B13
R142
I-TRIP
LINE FILTER
C108
R126
11
R208
R303
R205
R212
R213
C203
C204
R209
B14
R112
C302
R206
C205
R215
R214
C206
C304
R119
R132
R336
R237
R340
Enable
Power
JP202
R241
D301
D302
D303
GND
R243
C216
R242
C318
C201
C312
C217
C211 C210
C317
C319
Q102
R342
R341
LED301
R244
Q301
R328
R334
R329
R333
R337
X301
16
R227
R345
R331
JP101
C104
R105
IC102
/FO
JP201
R338
R346
R347
C315
C215
IC202
R330
R335
C214
GND
C212
C103
MCU
CTRL
DRV
PFC
CTRL
GND
INVERTER STAGE
R339
NTC
ext.
D206
MOTOR
BEMF SENSE
TEMP
X301
R235
D205
W V U
D204
2
3
JP301
R233
R229
X201
PE
D201
R226
X101
R221
RECTIFIER
R222
R344
S206
R220
S205
R219
R218
S204
L N PE
Component Placement
750W_Inverter_V1.1
not saved!
Sheet: >SHEET
24
KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
Production Data
3.3
Figure 27
25
KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
Production Data
3.4
Figure 28
26
KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
Production Data
3.5
Table 5
Device
Reference Des.
B101
C101, C102
C103
C104, C112
C105, C107
C106
C108
C109
C110
C111, C210, C211
C113
C114
C115
C116
C117
C118
C120
C121
C201
C202
C204, C206, C208, C305,
C308, C311, C314
C209
C212, C214, C215
C213
C216
C217
C301, C304, C312
C302, C313
C306
C309, C315, C316
CX101, CX102
CX103
CY101, CY102
D101
D102, D104, D105
D103
D107, D201, D202, D203,
D204, D205, D206
D301, D302, D303
HEATSINK101
IC101
IC102
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
1
2
1
2
2
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
KBU1005_10A
270u_450V
TR3D476K025C0150_47u_25V_ESR0.15
100n_25V
68nF
330pF
10nF
1n_25V
4n7_25V
10u_25V
2.2nF/630V
100uF/25V
220uF/10V
0.1uF/0805
33uF/35V
10u
1uF/0805
1nF/0805
100n_25V
1u_25V
GBU4GBU4H
CPOL-EUE10-30
C_EU_CASE_CCASE_D
C_EU_CASE_C0603
C_EU_CASE_C0603
C_EU_CASE_C0603
C_EU_CASE_C0603
C_EU_CASE_C0603
C_EU_CASE_C0603
C_EU_CASE_C1206
C-EU075-042X103
CPOL-EUE
CPOL-EUE
C-EUC0805
CPOL-EUE
C_EU_CASE_C0805
C-EUC0805
C-EUC0805
C-EUC0603
C-EUC0805
21
47pF
C-EUC0603
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
1
3
1
1
1
3
2
1
3
2
1
2
1
3
1
10nF
10u_25V
100nF
100p_25V
2n2_25V
100n_10V
1u_10V
100nF
10n
680n_400V
220n_450V
3n3_400V
IDB10S60C
US1J
US1D
C-EUC0603
C_EU_CASE_C0805
C_EU_CASE_C0603
C_EU_CASE_C0603
C_EU_CASE_C0603
C-EUC0603
C-EUC0603
C-EUC0603
C-EUC0603
CXXC22B10
CXXC15B10
CYYC10B4
IDT08S60C
DIODE-DO-214AC
DIODE-DO-214AC
37
1N4148
DIODE-SOD80C
38
39
40
41
3
1
1
1
5V1
Thermalloy
FAN3100TSX
ICE3PCS02
DIODE-MINIMELF
78075
FAN3100
ICE3PCS02
27
KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
Production Data
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
1
1
1
1
1
1
1
1
2
1
1
1
2
3
3
1
1
3
1
1
ICE3B0365JG
TLVH431AI-DBZ
LM2903
MC33174D
6EDL04I06NT
AZ762-1C-12D
Kaschke GP2002.153.807
WE-7448258022
5988070107F_Green
IKB20N60H3
BCR108W
BCR148W
2M/200V/1%
330k/200V/1%
330K/1%
S14K275
10R
47k
330k/100V/1%
B57364S409M
ICE3B0365JG
TLV431A-DBZ
LM2903
LM324D
6ED003L06-F
G2RE
KLL_GP2002.1
WE-CMB_XL
LEDCHIPLED_0603
IKB30N60H3
BCR108W
BCR108W
R-EU_R0805
R-EU_R0805
R-EU_M0805
S14K275
R-EU_R0603
R-EU_R0603
R-EU_R0805
NTC-B57364
62
10k
R-EU_R0603
63
64
65
66
67
68
69
70
71
72
73
74
75
1
1
1
1
1
1
1
2
2
1
1
1
1
2k2/1%
10K/1%
10k/1%
0R05_2W
39k/1%
68k/1%
50R
0R
0R
330K/1%/1206
68k
100k/0603
33k2/1%/0603
R-EU_R0805
R-EU_M0805
R-EU_R0603
R-EU_R2512
R-EU_R0805
R-EU_R0805
R-EU_R0603
R-EU_R0805
R-EU_R0603
R-EU_R1206
R-EU_R0603
R-EU_R0603
R-EU_R0603
76
0R/0603
R-EU_R0603
77
10R
R-EU_R0805
78
79
80
81
82
83
1
1
2
1
1
1
22R/0805
5k6
1k5
2R
11k/1%/0603
200k
R-EU_R0805
R-EU_R0603
R-EU_R0603
R-EU_R1206
R-EU_R0603
R-EU_R0603
84
12K
R-EU_R0603
85
20K
R-EU_R0603
28
IC103
IC104
IC105
IC201
IC202
K101
L101
L102
LED101, LED301
Q101
Q102
Q301
R101, R106
R102, R108, R114
R103, R107, R113
R104
R105
R109, R119, R132
R110
R111
R112, R131, R134, R141,
R227, R304, R342, R343
R115
R116
R117
R118
R120
R121
R122
R123, R128
R124, R237
R125
R126
R129
R130
R133, R308, R310, R316,
R318, R322, R324
R135, R218, R219, R220,
R228, R229, R230
R136
R137
R138, R340
R139
R140
R142
R201, R202, R203, R213,
R215, R217
R204, R211
Revision 1.0, 2014-01-30
KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
Production Data
86
1K
R-EU_R0603
87
680R
R-EU_R0603
88
100R
R-EU_R0805
89
47k
R-EU_R0805
90
91
92
93
3
1
1
4
0R05/2W
3K3
0R050/2W
12k
R-EU_R2512
R-EU_R0603
R-EU_R2512
R-EU_R0603
94
1k
R-EU_R0603
95
96
1
3
8k2
100k
R-EU_R0603
R-EU_R0603
97
330K/1%
R-EU_R0805
98
99
100
101
102
1
1
1
1
3
3k
100R
2k
NCP18WF104J03RB
12K/1%
R-EU_R0603
R-EU_R0603
R-EU_R0603
R-EU_R0603
R-EU_R0805
103 6
IKD10N60R
IKD04N60R
104
105
106
107
108
109
110
BC857C
3mH
AD8616AR
THT_MSTBA3
THT_FAB32Q2
PINHD-2X9
MSTBV2
BC857A-PNP-SOT23-BEC
EPCOS_E16V
AD8616AR
MSTBA3
FAB32Q2
PINHD-2X9
MSTBV2
1
1
1
2
1
1
1
29
w w w . i n f i n e o n . c o m
Mouser Electronics
Authorized Distributor
Infineon:
KIT_XMC750WATT_MC_AK_V1