Professional Documents
Culture Documents
Agenda
8:30
Registration Coffee
9:00
9:30
Dr Bernhard Fritz,
Dr.
Fritz SunChemical
10:10
11:10
12:00
Lunch
13:00
Adding value by the right choice of the printing Thomas Linkenheil, Trelleborg
blanket
Engineered Systems
13:50
Continuous Improvement in
Packaging Papers
14:20
15:10
Summary
Rainer Kuhn
15:30
Networking Coffee
Rainer Kuhn
Managing Director, PrintCity
Education
Graduate in Information Technology,
Technical University
University, Munich
Experience
Head of Communications for Siemens
Nixdorf until 1997, then Head of
Communications for Oc;
amongst others in charge of Europes
biggest annual digital print fair
fair.
Since 2001 Managing Director PrintCity
PrintCity GmbH & Co. KG / Olchingerstr. 56 / 82194 Grbenzell
Tel. +49
49 8142 65233
65233-10
10 / Fax +49
49 8142 65233
65233-50
50 rainer.kuhn@printcity.de
2
&
&
10
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
11
kamen
usage bereits
zum
Einsatz
of technique
knowledge
kenne
ich
of technique
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
Technology
Partners:
12
VAPack - USPs
One creative sample box portfolio
Shared VAP process knowledge +
Access to innovative suppliers & process
knowledge in one location
Broad range of VAPack techniques and ideas
F ll how
ho to do it tutorials
t torials
Full
For brand owners, designers and producers
14
15
16
Creative Pack:
Design
D i &C
Creativity
ti it - High-quality
Hi h
lit and
d hi
highh
end folding boxes & labels
Value Pack:
Value & Brand Protection protecting the
brand value and avoiding counterfeiting issues
Future Pack:
Future of packaging functionalities,
functionalities usage of
electronics, new formats etc.
17
19
20
21
22
23
24
25
I li finishing
Inline
fi i hi &
Intelligent job planning
26
Creative Pack
New Samples
p
& Tutorials
Value Pack:
Q4 2011 / Q1 2012
New high-end
g
security
y features for
Pharma and Electronic devices & Software
Save package with high-end decoration
NO components migrate into the packed
good / for Cigarettes, Cosmetics, Food
F t
Future
Pack:
P k
27
Aug 2011
d
drupa
2012
Designer
D i
End-User
Better product
Higher emotional experience, more fun
28
Higher revenue
re en e
Technology
Partners:
30
Challenges in the
folding carton business
Sun Chemical
Dr. Bernhard Fritz
31
Education
Chemistry (Universities in Karlsruhe and
Gttingen).
Doctorate in Physical Chemistry.
Experience
Bernhard Fritz joined (Hartmann Druckfarben)
1985 as a research chemist. 1
1994 he became Technical Director Offset
Sun Chemical Germany.
In 2002 he took over the responsibility as
European Product Manager sheetfed inks.
32
33
34
Offset:
Flexo:
Gravure:
Digital:
59.3%
59
3% (2006) 60.8%
60 8% (2012)
11.4% (2006) 14.0% (2012)
29 2% (2006) 25.0%
29.2%
25 0% (2012)
<0.1% (2006) 0.2% (2012)
Low cost
Markets
Print on
Bioplastics
Market
Consolidation
Uncerta
ainty
Solvent
legislation
Retailer cost
pressure
Digital
Low VOC
Increased
printing
customisation
MCPP
Service levels
increase
Carbon
Foot printing
Global print
standardisation
High
Hi
hb
barrier
i
substrates
Special Effects
Printing & Innovation
Down Gauging
Low
In house post
press
Low
Impact
36
RM & Energy
Costs
Regulatory
increases
Food
packaging
migration
Print
P
i t safety
f t &
compliance
Faster presses
Shorter print
runs
Automation /
Low Cost
Production
Print Quality
increase
Plastic
substitution of
paper & glass
High
Low cost
Markets
Print on
Bioplastics
Market
Consolidation
Uncerta
ainty
Solvent
legislation
Retailer cost
pressure
Digital
Low VOC
Increased
printing
customisation
MCPP
Service levels
increase
Carbon
Foot printing
High
Hi
hb
barrier
i
substrates
Global print
standardisation
Special Effects
Printing & Innovation
Low
Impact
37
Print
P
i t safety
f t &
compliance
Faster presses
Shorter print
runs
Automation /
Low Cost
Production
Print Quality
increase
Plastic
substitution of
paper & glass
Down Gauging
Low
RM & Energy
Costs
Regulatory
increases
Food
packaging
migration
High
Innovative effects
38
Fluorescent Inks
Invisible Fluorescent Inks are virtually invisible
on paper in daylight but exhibit distinct
fluorescent shades on exposure to UV light
40
Coated p
papers
p
contain optical
p
brighteners
g
enhancing
g
the Whiteness under daylight conditions. Under UV
light, the white paper coating turns into Blue.
Visible Fluorescents
41
Blacklight in discotheques
42
Daylight UV light
43
Thermochromics
Reversible colour change when
subjected to heat. On cooling the
reappears
colour reappears.
A range of colours is available at
p
different activation temperatures.
It is advised to combine
permanent colours (for the
i f
ti / i t
) with
ith
information/pictures)
thermochromics to hide those
The optical effect goes with the
thickness of the ink film
Heatset application
pp
possible
p
44
45
Interesting effects
with Foils inks over
cold foil in line
46
47
48
and Thermochromes
49
50
Compliance
51
Poisonous packaging
Nick Mansley Packaging News
When a chemical from packaging migrated into baby
milk products in four EU countries in 2005, Tetra Pak
and Nestl were hit with an estimated 1.7m
1 7m bill to recall
food packs over contamination fears.
Germany rethinks
recycled cardboard to
tackle migration risks
* European Food Safety Authority Rapid Alert System for Food & Feed
** BfR = Bundesamt fr Risikobewertung governmental institute
Fanal pigments
Paraffin Waxes
53
54
55
56
Positive lists
A positive list is an inventory of chemical compounds
from which the manufacturer of consumables selects the
raw materials
In general, it is a challenge to keep a positive list updated
and to incorporate technical innovation in a timely
manner
Typical inventory lists are
57
58
3 packaging categories
59
N
Non-sensitive
iti
Sensitive indirect
indirect
Sensitive direct
SunPak FSP
Optimised for low migration into packaged foodstuff
Very
y low impact
p
on odour and taint of the foodstuff,, very
y low
formation of hexanal and other odorous by-products after
being printed
ISEGA certified
Produced in Frankfurt's "White Tile" plant
60
SunPak LMQ
A patented formulation concept for conventional offset
to reduce migration to a minimum
If printed on cartonboard, SunPak LMQ* oils do not
migrate and are hardly detected even by severe
analytical tests
SunPak LMQ - an entire package:
ISEGA certified
SunPak LMQ is produced in the new manufacturing plant
*Low
Low Migration Quality
61
62
Statement
of
composition
63
Lessons learned
64
65
Educating your
customer in
partnership with your
suppliers is key
66
67
Use
standard
inks &
coatings
AND
Test the
pack in
p
conditions
of use
OR
Use a
functional
barrier
68
Use Low
Migration Inks &
Coatings
69
70
Thank You
71
Mathias Werner
72
Mathias Werner
Area Sales Manager
Eltosch Torsten Schmidt GmbH
73
Company ELTOSCH
74
Foundation in 1967
Member of
IR/TA/UV systems for sheet-fed offset printing
Content
1 - Drying process (Infrared/Thermo Air)
2 - Curing process (Ultravilolet)
3 - UV advantages
4 Dryer configuration
5 Examples of printing jobs
6 - PrintCity Tutorials
7 - UV and food packaging
75
Ink pigments
Physical drying
IR
O2
Oxydative drying
76
77
Water (60%)
TA
Additives (5%)
IR
IR
78
Photoinitiator
79
Ignition
g
g
gas ((Argon)
g )
Electrons
Electrode
St t up:
Start
80
1 - Connect
C
a sufficiently
ff
high voltage
2 - Light arc will be created
3 - Electric energy is transferd to the light arc
4 - Tube heated up and mercury evaporates
5 - Electrons collide with Hg-atoms
6 - UV radiation will be create
Highest possible UV
energy to the sheet
81
UV Advantages
UV Advantages
82
UV Advantages
83
84
Application
A
li ti flexibility
fl ibilit delivers
d li
variable
i bl product
d t
features and special applications
Dryer configuration IR / TA / UV
Dryer positions
Dryer between
D
b t
th printing
the
i ti units
it
Dryer between the varnish units
End dryer
End dryer
Quelle:manroland - R704_HP_LTTLV
85
Dryer configuration IR / TA / UV
Interdeck dryer between printing units
UV iinterdeck
t d k modules
d l
IR interdeck segments
Quelle:manroland - R704_HP_LTTLV
86
Dryer configuration IR / TA / UV
UV interdeck module
Change position
Ch
iti
Total Flexibility
Quelle:manroland - R704_HP_LTTLV
87
Dryer configuration IR / TA / UV
Dryer between the varnish units
IInfrared
f
d / Thermo
Th
Ai
Air
UV
Quelle:manroland - R704_HP_LTTLV
88
UV
IR/TA
Dryer configuration IR / TA / UV
Dryer end of press
IInfrared
f
d / Thermo
Th
air
i
UV
UV modules
Infrared segments
Thermo air nozzles
Quelle:manroland - R704_HP_LTTLV
89
Print jobs
Print job 1 highest gloss
Classic
Cl
i UV offset
ff t +
Inline single UV coating
UV coating
UV end
Quelle:manroland - R704_HP_LTTLV
90
UV offset inks
UV interdeck
Print jobs
Print job 2 high gloss with conventional inks
Conventional
C
ti
l wett offset
ff t ink
i k
Water based primer
UV coating
UV gloss coating
UV end
Quelle:manroland - R704_HP_LTTLV
91
IR/TA
Primer
Conventional inks
Print jobs
Print job 3 matt / gloss effect
Classic
Cl
i UV offset
ff t +
Inline double UV coating (matt / gloss)
UV gloss coating
UV matt coating
UV end
Quelle:manroland - R704_HP_LTTLV
92
UV
UV interdeck
Print jobs
Print job 4 special effects
Classic
Cl
i UV offset
ff t +
Effect varnish (pearlescent, metallic, glittering)
UV coating
UV coating
Effect coating
UV end
Quelle:manroland - R704_HP_LTTLV
93
UV
UV interdeck
PrintCity Tutorials
Combination of cold foil and
UV- UV coating effect
UV
Q ll
Quelle:manroland
l d R506 LV CF
94
PrintCity Tutorials
Requirements for Sample THREE
Coating unit
(UV gloss varnish)
Quelle:manroland R506 LV CF
95
UV
inks
Cold foil
PrintCity Tutorials
UV dryer requirements
UV interdeck dryer
UV end of press
UV end of press
Quelle:manroland R506 LV CF
96
97
UV measuring
i system
t
to
t check
h k the
th status
t t off
applied UV dose mJ/cm to the substrate
First test with new lamps and reflectors
These values are the benchmark for yor
Qualityy Management
g
System
y
UV Scan with
UV test strips
98
99
100
A Sensvel
S
l Diferena
Dif
Seminrio da Aliana PrintCity 2011
101
Cludio Vidigal
Gerente Nacional de Vendas,,
Kurz do Brasil Ltda.
Formao:
Formado em Engenharia Mecnica (FEI)
Ps graduado em Administrao e Marketing (FGV)
Experincia Profissional:
Desde 1991 na rea comercial na Amrica do Sul e Central (
(Krones)
)
1999 Kurz do Brasil
102
F ili
Foiling
103
104
A maior parte dos produtos utiliza apenas a embalagem para chamar a sua ateno,
conquistar o consumidor e induzir a compra
Interfere na qualidade percebida pelo consumidor
Forma avaliao do consumidor sobre o produto / fabricante / marca
Agrega
A
valor,
l significado
i ifi d e sentimento
ti
t ao produto
d t
Desperta interesse, vontade e desejo
105
106
Design de Embalagens
107
Foiling
108
Foiling
109
110
Hot Stamping
111
Hot Stamping
112
113
114
115
Tintas Oxidativas / UV
Off set / Flexo / Serigrafia
116
Hot Stamping
117
Hot Stamping
118
Hot Stamping
119
120
121
122
Web Fed
1
Applicao do adesivo
2
Aplicao do foil
3
Cura UV
4
Remoo do poliester
123
Sheet Fed
1
Aplicao do adesivo
2
Aplicao do foil
124
camada de desprendimento
Camadas funcionais
verniz
Camada de
adesivo
125
Campos de Aplicao
etiquetas 45%
embalagens
b l
20%
cartes festivos 15%
promocional 10%
p
cigarros 5%
outros 5%
126
127
128
129
130
131
Algumas Vantagens
132
Velocidade
Custos
Retcula /
Meio Tom
Mudana de
Design
Tempo de
ajuste de
mquina
Web
120 m/min
Baixos
Sim
Flexvel
Curto
Sheet
8.000
15.000 folhas
/ hora
h
Baixos
Sim
Flexvel
Curto
Hot
Stamping
Rotativo
Web
100 m/min
Mdios
No
No flexvel
Curto
Sheet
8.000 folhas /
hora
Mdios
No
No flexvel
Curto
Hot
Stamping
Up & Down
Sheet
4.000 folhas /
hora
Mdios
No
No flexvel
Longo
Cold Foil
Transfer
133
Substratos
134
Impresses
135
Aplicaes
Rotativo:
Higiene / Uso Pessoal
Bebidas / Alimentos
Folha a Folha:
Promocional
P
i
l
Editorial
Bebidas / Cigarros
Alimentos
Etc
136
137
cold
&
hot
138
UV CASTING
139
140
141
142
LUNCH
12:00 - 13:00
143
144
Thomas Linkenheil
Product Area Director at
Trelleborg Engineered Systems
Education
Graduate Fachhochschule Stuttgart Master
in Printing & Media Technology
Experience
Senior Sales& Marketing at Heidelberger Druckmaschinen AG
(2001 2004)
Sales Director Global Key Account Management for Packaging at
Flint Group (2004 2007)
Vice President Sales EMEA at Navico 2007 2010)
Since September 2010 Managing Director of the Product Area
Printing Blankets
145
Price pressure
Shorter print runs
Revenue level
Operation
p
excellence
Quality improvement
Maintenance
~0-2.5
Considering
Considering a blankets
blanket s minimal
share of cost base,
yet major effect on quality of print,
paper waste and downtime,
printers focus on blanket price
rather than TCO is frankly
speaking
ki completely
l t l wrong
- Converter
Blankets
Other
consumables
35
0.3-0.4
Substrate
Materials Factory
Expenses1 Payroll
147
Factory
Cost of
Expenses Goods
Sold
Admin
Selling
Other
Pre-tax
Expenses Expenses Expenses income
on sales
Sales
Blanket
Influence
148
VAPON
Example Packaging
Case Study Daesung Metal Printer South Korea
Trelleborg Approach
Feedback
Trelleborg
g
Request from
market place
Distributor
149
Product /
market
evaluation
Test Product
Beta
B t test
t t sites
it
Printer
VAPON
E
Example
l P
Packaging
k i
Case Study Daesung Metal Printer South Korea
Daesung exports more than 40
per cent of the jobs it produces,
with work going to customers
throughout Europe, USA, Japan
and New Zealand.
Daesung produces the majority of
South Koreas quality colour
metal decorative printing in the
food & drink industry.
150
VAPON
E
Example
l P
Packaging
k i
Case Study Daesung Metal Printer South Korea
Vulcan Metal Deco has solved
the chronic production problem of
edge marking and solid prints we
had been faced with for such a
long time.
We now use Trelleborgs
Trelleborg s new
blanket on all of our presses
running conventional ink. It is the
blanket we have been looking
forward to for more than 30
years, says Mr Lee.
151
VAPON
Example Packaging
Case Study Daesung Metal Printer South Korea
Print results
152
VAPON
Example Packaging
Case Study Daesung Metal Printer South Korea
Print results
153
154
Solution
provider
p
o de
Customer
interface
te ace
Differentiation
Pricing
155
156
157
www.trelleborg.com
158
Continuous
Improvement in UPM
P k i
Packaging
P
Papers
Tommi Hemmil
159
Tommi Hemmil
Manager, Technical Sales
P
Paper
B i
Business
G
Group UPM
Education
MBA Student, Henley Business School, 2008 M.Sc. in Paper Technology, Lappeenranta
Technical University, 2001
Experience
Manager, Technical Sales, UPM Seven Seas
2007 E i
2007-Engineer,
T
Technical
h i lC
Customer
t
S
Service,
i
UPM L
Label
b l
Papers.
Several other positions in paper production and technical
customer service since 1998
160
161
162
Improvement quality
Examples of on going work
163
164
Food certificate
Next steps:
165
166
Product
Converting
Application
Printing
Method
Manulprint
Flexo
Manulprint
Gravure
Improvement sustainability
168
< i t
<picture>
>
169
170
Added Value in
Packaging printing
Lincoln Lopes
Sales Director
manroland Latina South
171
Lincoln Lopes
Diretor Comercial Unidade de Negcio de Mquinas de
Impresso Offset Plana
Formao
T
Tecnlogo
l
G
Grfico,
fi
E
Escola
l S
Senaii
Theobaldo de Nigris
Experincia
Experincia.
Larga experincia como Gerente de Produto de
mquinas de impresso Offset Plana, desde 1998
Em 2009,
2009 Diretor de Comercial na manroland
Latina South para os pases ( Brasil, Chile,
Argentina. Uruguai, Paraguai).
172
173
Price competition
Downsized orders
Diferentiation e specialization
P k i logistic
Packagings
l i ti jjust-in-time,
t i ti
ready
d tto smartt shelves
h l
Orientation, Inspiration
174
Cosmetics
Substract flexibility
Custom configurations
Security features on the packaging
Food
Different
Diff
t fformats
t
Print speed.
Inline finishing
O
Online
e process
p ocess control
co o
Aggregated processes online
Custom machines
Other
G hi ffrom other
Graphics
th segments
t that
th t are
investing in flexible printers to print paper
and cardboard.
175
Product value
Quality
Better
Efficiency
Cheaper
Applications
Different
Product value
Printing speed
Makeready and automation
Sheet formats
Printing and Perfecting
Process control
CIM and networking
Logistics
g
177
Kostensenkung
Umsatzsteigerung
PROFIT
178
179
2005
R1
R2
R3
R4
R5
R6
R7
R8
R9
R10
2011
R1
R2
R3
R4
R5
R6
R7
R8
R9
R10
30%
30%
2005
R3
R4
R5
R6
R7
R8
R9
R10
R1
R2
R3
2011
R4
R5
R6
R7
R8
More automation
Operational speed
Process overlap
R9
R10
180
QC Coating
QC Job
181
QC Clamp
QC Suction Rings
QC Surface
QC Wash
QC Color
QC Air
QC Infeed
QC Transferter
182
QuickChange Wash 3 or 4 lines / pipes
AutoPrint Smart
Intelligent software controls
Automated
A t
t d job
j b change
h
183
W kfl
WorkflowP
Press
M
Manager P
Perfect
f t
Quickchange.
100 x 140
70 x 100
50 x 70
35 x 50
184
Opo 1050 mm
Opo 1050 mm
Opo 1050 mm
185
Opo 1050 mm
Bigger is cheaper
186
Product value
Premium Inkingg Qualityy
Inline inhancement
Substract diversification
Integrated processes control
Cutting product devolution
Color management
187
Kostensenkung
Umsatzsteigerung
PROFIT
Premium Inking
S
Superfcie
f i QuickChange
Q i kCh
Speed-compensated
inking via the ductor sweep
Integrated / non-integrated
dampening
Tandem rollers
Direct and programmable
Delta dampener
188
Speed compensated
dampening
Ceramic-coated dampening
pan roller
p
differentiantion through
189
190
Perfect pile
One camera system
Versions
Multicamera system
InlineInspector 2.0
Higher quality on the delivery
Delivery pile free of faults
Automatic verification of the printed sheet based on
customers design
Each sheet is checked during printing process, instead of
punctual checking
Product range extension
Pharmaceutical products
Packaging industry
192
193
Verification of:
Scraches,
Scraches riscs
Doubling
Noticeable color deviations
Noticeable register deviations
Defective Substract
Advantages:
Fully automated inspection
Fully automated marking of faulty sheets
No need to manually random check
High quality on the delivery
Cuts off sheets waste
194
Funcionality
195
Objectiv
Different inspection sensibilities in different
areas.
Workflow
Definition of different sensibilities and analysis
areas through grey scale on pre press
Loading of mask data on inspection control
desk.
197
Printting direction
Camera
line
In-press
ROLAND InlineColorPilot
N
No more pullll sheets
h t ffor colour
l
control
t l
saves time and cuts waste
Fixed installation no movable parts
Minimum cleaning
199
ROLAND InlineColorPilot
200
InlineSorter
Insertion Guide:
ROLAND InlineSorter
201
Inline Foiler
202
Inline Foiler
2.
3.
R i di station
Rewinding
t ti
7.
204
205
Advantages
It s nott necessary to
It
t use opaque white
hit
such in metallic paper
g p
printing
g area of 10% to 90%
Coverage
using metallic reticules
206
Printing of beverage,
beverage food and cosmetics boxes
207
208
Printing enhancement
209
210
211
212
Conventional inks
1. Convencional
End-of-press-dryer
UV coating
UV inks
2. UV (ou) Hybrite
UV end-of-press dryer
UV coating
UV interdeck dryer
Primer
3 Primer UV
3.
UV end
end-of-press
of press dryer
213
Conventional inks
InlineImpress
214
215
Formula 1 car
Formula 1 driver
Customer / Operator
F
Formula
l 1 tteam
manroland
l d service
i tteam
Tires,gas,oil
216
Manroland press
217
R 708 LTTLAPLTTLVV
R 707 PLV ( Inline Inspector e Inline Sorter)
R 706 LV ( Inline Sorter)
R 706 LV ( plstic kit, 100% UV)
R 706
06 LTTLV ( Double
oub e coat
coating)
g)
R 706 PLTTLV ( Perfecting, double coating)
R 707 PLTTLV (( Perfecting, double coating,plastic kit)
R 707 LTTLV ( double coating)
R 707 LTTLV ( Formato 78 x 105 cm e double coating)
R 906 LTTLV ( Formato 100 x 140 cm e double coating)
R 707 PLTTLV ( Reverso e double coating)
R 506 LV ( ILFoiler)
R 706 LV (ILFoiler)
R 906 LV
R 702 PLTTLVV
219
221
222