P22BAT BK

C41RPM OR/BK

C107AF WH

RD

SW3
NO

C26TSR WH/RD

C25PSR WH/BK

C5-14

C5-16

C1B-1

C5-11

C21IGN WH

C5-5

STARTER MOTOR

C6-27
AUXILIARY POWER RELAY

WH

BK

C46HRN BK/RD

C6-9

BRN

C5-2

P20BAT RD

ALTERNATOR

Part No. 107846

U32

PR3

GLOW
PLUG

BRN

LEVEL SENSOR

TILT ALARM

HORN

HORN RELAY

Z-45/25 Z-45/25J

M3

SW2
NC

NO

PR3

TB34

FB1

C6-34 P134FB RD

C1B & C1P = GRAY

C2B & C2P = BLACK
C3B & C3P = GREEN
C4B & C4P = BROWN

M2

PR2

TB26

L43
OIL
TEMP.

CR23
NO

FUSE 10A

L29

L29

RD

6 ANSI/CSA (Domestic machine) add L48.

C5-23
NO

PR2

TB25

P134 RD

10 ENG. FAULT

U1

DRIVE LIGHTS

6 - 33

C7B-4

CR23

C5-12

5 Add D40 only if unit has L4 and L48.

C28TTA RD/BK

Q3

NO

CR4

C5-18

1. All switches and contacts are shown with the boom

in the stowed position and the keyswitch off.

C7B-1

TS54

CR4

TB35

BRN

NOTE:

PUMP

PR1

TB21

CR2

8 KEY BYPASS
9 IGN./FUEL ON

L42
OIL
PRES.

C35RPM BK/RD

P134TTS WH

C5-17
NO

PR1

C27AUX RD

RD

C6-38

IND.

H2

S8

R33STR BK

REGULATOR

C2B-3

C21IGN2 WH

CR2
NO

ENGINE
START

DRIVE LIGHT OPTION

C6-39

RD
C34SA BK/WH

STA.

CR1

IGNITION/
START
MODULE

WORK LIGHTS

BAT.

C3B-9
7 KEY PWR.

C1B-8

EXCT.

C46HRN BK/RD

C45GEN GR/WH

C4B-1

BAT.

C1B-2

C133PLA BL/RD
6 BATTERY

TS47

BK/RD

B1
12V DC

C28TTA RD/BK

C7B-2

D1

C41RPM OR/BK
1 START RELAY

C1B-7
4 AUX. ON

C34SA BK/WH

5 GROUND

C3B-4

3 START INPUT

DLITE WH

2 TACHOMETER

C3P-4

C21IGN WH

CR1
NO

TB24

C2B-7

ALTERNATOR

C2B-5
PBOX GND

L30

TS48

C45GEN GR/WH

CR5
NO

C3P-9

RD

TB23

BK
TB33

TS56

L30

RD

RD

C2P-7

C1P-2

C5-3

P23BAT WH

P20BAT RD

C7P-2

AUXILIARY
POWER

C3
3MF

D2

C27AUX RD

TB27

TS52

C33STR BK

GR/BK

D4

C1P-1

D3

C1P-7

TS51

ENGINE
START

TS6

C2P-9

C1B-12

TS2

FUSE 10A (ONLY FOR WORKLIGHTS)

C2P-11

FUNCTION
ENABLE

RD

C134PWR GN

C32

C132PLI BL/WH

TS1

P24FS WH

P25FS RD

C2P-10

12

C28TTA RD/BK

C9P-3
C9P-2

HIGH RPM

TB41

TB22

FS1

WH-(FS)

RD-(FS)

P26ESTP BK

H
C28TTA RD/BK

C1P-8

PLAT

BK-(FS)

C2P-12

GND

KS1

TB134

C9P-1 BK

GLOW
PLUG

LOW RPM

15A

CB1

RD

P22BAT BK

TS4

C28TTA RD/BK

BRN

RD

RD

BK

P24FS WH

P26ESTP BK

REV C

C41RPM OR/BK

C35RPM BK/RD

TB20

P1

D40

L48

P2

C1P-9

RD

H1

RD

15A

CB2

C2P-5

P3

BK

HORN

GENERATOR

C7P-1

C41RPM OR/BK

August 2006

LOW RPM

Deutz F3L-2011 Models

Electrical Schematic, Z-45/25J

Section 6 Schematics

HIGH RPM
ENGINE
SPEED
C1B-9

HIGH IDLE RELAY

HIGH RPM SOLENOID

GENERATOR OPTION

WORK LIGHT OPTION

FLASHING BEACONS OPTION

C5-22

GLOW PLUG

OIL PRESSURE LED

OIL TEMPERATURE LED

OIL TEMPERATURE SWITCH

OIL PRESSURE SWITCH

AUXILIARY
POWER
POWER RELAY

SUPRESSION DIODE
FUEL SOLENOID

HOUR METER

IGNITION/START RELAY

AUXILIARY PUMP

TS14

15

16

C30FWD WH

C1B-4

C5-21

C30FWD WH

BK

RD

BRN

C31REV WH/BK

C1B-5

C5-20

C31REV WH/BK

RD

BK

BRN

C6-33

C32TA WH/RD

C6-32

C32BRK WH/RD

6 - 34

U4

DRIVE EDC FORWARD

DRIVE EDC REVERSE

DRIVE MODE

H4

TRAVEL ALARM OPTION

L1

RD/WH

19

C1P-6

C32BRK WH/RD

C1B-6

C1P-3

C29MS RD/WH

C1B-3

C6-29

C29MS RD/WH

C1P-11

C37SCW BL/BK

C1B-11

C6-37

C37SCW BL/BK

C1P-10

C36SCC BL

C6-36

C36SCC BL

C26-1

C26-2

C28-1

C28-2

BRAKE RELEASE VALVE

LEFT
DRIVE ENABLE
RIGHT
6

P24FS WH

20

MOTOR STROKE

YOUT

BL
6
WH

5
BL

4
PWR
GND

OR

J1

JC3

RKOUT

DRIVE & STEERING

P26ESTP BK

CDE2 BL/BK

17

C25-1

C25-2

C24-1

C24-2

STEER RIGHT

13

BRN
2

18

14

C1B-10

11

C3P-6

C6TRF WH/RD

STEER LEFT

C3P-5

C5TRR WH/BK

C3B-6

C12-2

30

TB6

C3B-1

C3P-2

C2PBD RD/BK

C3B-2

C3P-3

C3PBF RD/WH

C3B-3

C3P-12

C12SBF BL/WH

C3B-12

C3P-11

C11SBD BL/BK

C3B-11

C3P-10

C10SBU BL

C3B-10

30

PRIMARY BOOM UP

C6-1
R2PBD RD/BK

PRIMARY BOOM DOWN

C6-2

C13-1

C13-2

C18-1

C18-2

SECONDARY BOOM UP/DOWN

14

6
OUT

YEL

3
13

12

10

TB12

C19-1

C19-2

LS3
2

C11-2

C6-40

OR

C10-3

BK-4

WH-4

RD

BK-7

LS1 - PRIMARY BOOM EXTEND

DRIVE LIMIT SWITCH

C6-20

C11-3

LS2 - PRIMARY BOOM UP

DRIVE LIMIT SWITCH

C10-4

BK

C10-1

LS4 - SECONDARY BOOM UP

DRIVE LIMIT SWITCH

BK-5

21

C2B-2

LS4

21

WH-7

LS3 - DRIVE ENABLE

LIMIT SWITCH

C10-2

22

C40LSS OR

WH-5

C6-13

22

WH-6

LS2

BK-6

WH-6
14

BK-6

22

C11-1

LS1

C2P-2

CE
LIFT/
DRIVE
OPTION

CR30
NO

SECONDARY BOOM DOWN

C6-11

C6-16

C4B-4

C11-4

CR27
NC

R11SBD BL/BK

13

C16PDRE OR/RD

C4P-4

21

BK

P26ESTP BK

J3

P24FS WH

SECONDARY BOOM UP

C6-10

D3

P24FS WH

U13 JOYSTICK CONTROL CARD

TB11

TS60

DOWN
BRN

SECONDARY BOOM
SELECT RELAY
R10SBU BL

SECONDARY BOOM

30

P26ESTP BK

UP

87a 87

CR37

OR
BRN

85

86

GND

TB10

PWR

J1

JC1

C1PBU RD

C3P-1

C12-1

PRIMARY BOOM
SELECT RELAY

TB3

R14

7.5

TS61

BRN

PRIMARY BOOM

DOWN

C14-2

R1PBU RD

TB2

J1

UP

12

C14-1

P22LS BK
C3P-7

C7PBE BK

C3B-7

C3P-8

C8PBR BK/WH

C3B-8

EXTEND

C16-1

TS63

TB7

TS13

RETRACT

BOOM

C6-7

C7PBE BK

C6-8

C8PBR BK/WH

BOOM

TS9

C4P-2

C14PLU OR

C4B-2

C4P-3

C15PLD OR/BK

C4B-3
TB14

TS59

C14PLU OR

C6-15

C15PLD OR/BK

TB15

PLATFORM LEVEL

C20-1

C20-2

C2P-6

C129DA GR/BK

C4P-6

C18JD GR/BK

C4B-6

C4P-5

C17JU GR

C4B-5

C21-2

C2B-6

TB18

DOWN

C23-1
C6-18

C18JD GR/BK

C6-17

C17 JU GR

PLATFORM ROTATE RIGHT /

JIB BOOM DOWN
PLATFORM ROTATE LEFT /
JIB BOOM UP
C22-1

TS57

PLATFORM
ROTATE

C23-2

JIB BOOM

TB17

LEFT

PLATFORM LEVEL DOWN

C21-1

UP

RIGHT

PLATFORM LEVEL UP

JIB BOOM

UP

TS58

TS8

DOWN

C6-14
DOWN

TB44

NC

GR/BK-44

CR13

WH

C17-2

PLATFORM LEVEL

UP

C22-2

C5-25
RIGHT

PLATFORM
ROTATE

TS7

LEFT

C129DA BK

C6-19

DESCENT ALARM OPTION

H3

WH

C17-1

DOWN
UP

BOOM EXTEND

BOOM RETRACT

TB8

RETRACT

C16-2

EXTEND

RD

RD

BK

P24FS WH

P26ESTP BK

C41RPM OR/BK

C28TTA RD/BK

JIB BOOM VALVE

BRN

WH

JIB BOOM VALVE

C1B & C1P - GRAY

C2B & C2P - BLACK
C3B & C3P - GREEN
C4B & C4P - BROWN

NOTES:
1. ALL LIMIT SWITCHES SHOWN
WITH BOOM IN STOWED POSITION
EXCEPT AS NOTED.

C19JSV GR/WH

CR13
BRN

BK

C4B-7

2 SWITCH SHOWN WITH BOOM

ROTATED PAST EITHER NON-STEER
WHEEL.

C19JSV GR/WH

C4P-7

Part No. 107846

R4
1
11

87a 87

TURNTABLE ROTATE LEFT

CR32

GND

RD
OR

C15-2

85

86

PWR

TB1

XOUT

J2

JC2

PRIMARY BOOM UP/DOWN &

TURNTABLE ROTATE

BK
5

C15-1
R4TRL WH

C6-4

6
YOUT

TURNTABLE ROTATE RIGHT

C6-5

14

20

TS62

LEFT

TURNTABLE ROTATE
SELECT RELAY
R5TRR WH/BK

TURNTABLE ROTATE

87a 87

RIGHT

85

86

TB5

C3B-5

CR33

10

REV C

Z-45/25 Z-45/25J

TS15

CDE1 BL

J1

16

TB32

CDE3 BL/RD

August 2006

3
C1P-4

C1P-5

GROUND

A
C28TTA RD/BK

Deutz F3L-2011 Models

C7B-3

C2P-3

15

Electrical Schematic, Z-45/25J

Section 6 Schematics

BATGND

C7P-3

C41RPM OR/BK

LEFT
REAR

RIGHT
REAR

REV A

2SPD

BRK

LA

T1

LB

RA

RB

AA

0.067
inch

50%

50%

DRIVE PUMP

3500 PSI

315 PSI

AF

TANK

PUMP

AG

250
PSI

0.030 inch

AD

AE

FUNCTION

102
PSI

HIGH
PRESSURE
FILTER

TRACTION MANIFOLD

51
PSI

MEDIUM
PRESSURE
FILTER

25 PSI

T2

TEST

OSC

3200 PSI

APU

GENERATOR OPTION

GENERATOR SELECT
MANIFOLD

BA

J2

ST2

BG

BF

CG

BE

0.4
GPM

BC

PR1

V2

AJ

PR2

V1

PR2

BD

PR2

AK

RIGHT

0.4 GPM

BH

2500
PSI SET
.6 GPM
@ TEST2

PR1

PR1

PLATFORM ROTATE

OSCILLATE AXLE CYLINDERS

LEFT

STEER CYLINDERS

ST1

1.5
GPM

BB

3200 PSI
SET @ 7 GPM
@ TEST1

AUX

JIB SELECT
MANIFOLD

J1

0.4 GPM

JIB BOOM

Z-45/25J MODELS

T1

PRESS

TEST1

BK

PL1

TEST 2

BQ

C
O

3800 PSI

3800 PSI

3626 PSI

3500 PSI

3500 PSI

3300 PSI

Part No. 107846

3:1

1.5:1

4.25:1

4.5:1

3:1

3:1

E
H

3:1

3000 PSI

1500 PSI

3:1

1000 PSI

BO

PRESSURE

SW1

CD

5.0:1

RATIO

V2

BR

0.60 GPM

1000 PSI

AK

0.030 inch

COUNTERBALANCE VALVES

BM

BL

PL2

BP

SW2

V1

TURNTABLE ROTATE

3:1

AJ

BN

BJ

BI

MASTER

SLAVE

1.0 GPM

PLATFORM LEVEL

August 2006

0.046 inch

BS

BT

S2

BW

BU

2100 PSI
SET @
2.5 GPM
AT TEST

BV

BX

Z-45/25 Z-45/25J

CF

1.3 / 0.7 GPM

SECONDARY BOOM
ELEVATE CYLINDERS

S1

P1

0.1
GPM

CE

CD

P2

BZ

BY

2.0
GPM

CA

EXT

FUNCTION MANIFOLD

CC

CB

RET

4.1 (regen) / 2.1 GPM

3.2 / 2.4 GPM

PRIMARY BOOM
EXTENSION CYLINDER

PRIMARY BOOM
LIFT CYLINDER

6 - 56

(after serial number 27000)

Hydraulic Schematic, 2WD Models

Section 6 Schematics