Certificate no.

Page 1 of 1

1603004

IEC 61508 Functional Safety Certification

This is to certify that the undernoted products have been reviewed with satisfactory results in accordance with the
relevant requirements of IEC 61508
Office:

London

Date:

11, August, 2016

This Certificate is issued to: MOGAS Industries Inc., 14330 E. Hardy Street, Houston, Texas 77039
Product Description: C-Series ball valves: Floating ball valves for isolation
Description

LR have been commissioned to verify the Safety Integrity Level (SIL) of the C-Series ball valves (floating ball valves for isolation) on
behalf of the client, MOGAS Industries Inc. As part of this work, the following information has been reviewed:
o
Product description, components, functions and mode of operation;
o
Identification of critical components, component failure modes and failure rates;
o
Calculated failure rates, test intervals, etc;
o
Proof test coverages, common cause failures and any other assumptions made; and,
o
Requirements for hardware random integrity (Probability of Failure on Demand [PFD]), architectural constraints (Hardware
Fault Tolerance [HFT]) and Systematic Capability (SC).

Conclusion

The result of the assessment against the requirements of IEC 611508 - Parts 1 and 2 is that MOGAS C-Series ball valves are suitable
for use in applications of up to SIL 2 based on systematic integrity and architectural constraints for HFT = 0 (Route 2H).
o
The dangerous undetected failure rate for C-series valves used in low demand mode, and in a close on a demand function,
is 5.07E-07 failures per hour.
o
The dangerous undetected failure rate for C-series valves used in low demand mode, and in a close on a demand function
requiring tight shut off, is 5.83E-07 failures per hour.
o
The dangerous undetected failure rate for C-series valves used in low demand mode, and in an open on a demand function
is 4.32E-07 failures per hour.

Exclusions

Other verification activities such as verifyng response time, spurious trip rate, or compliance with other codes and standatds (API RP
14C, ISO 10418, etc.) are excluded from the scope of work
C-series ball valves are assessed to be type A components, so verification of software requirements for SIL is outside the scope of
work
SIL capability due to random hardware failures should be determined at a function level by end users

Client documents reviewed

Quality management system including QA Manual, Level 1, QA-01

Sales, purchasing, design, manufacturing, testing, and packaging procedures, checklists, and processes
Valve assembly integration procedures
Indented current BOM report, V11271301
C-Series valve components schematic
MOGAS, Installation, Operation and Maintenance Manual for the MOGAS C-Series Metal-Seated Ball Valve
MOGAS, C-Series Valve, Data Sheet

Lloyd's Register Group Limited, its affiliates and subsidiaries and their respective officers, employees or agents are, individually and collectively, referred to in this clause as
'Lloyd's Register'. Lloyd's Register assumes no responsibility and shall not be liable to any person for any loss, damage or expense caused by reliance on the information or
advice in this document or howsoever provided, unless that person has signed a contract with the relevant Lloyd's Register entity for the provision of this information or
advice and in that case any responsibility or liability is exclusively on the terms and conditions set out in that contract.
Form 1124Local (2014.10)

This is a copy of an electronic document. In the event of any conflict or ambiguity between the copy and the electronic document,
which is retained and published by Lloyd's Register, the original electronic and certified version shall always prevail.

Certificate no:
Page 2 of 2

1603004

Applicable standards

IEC 60812 Analysis Techniques for System Reliability Procedure for failure mode and effects analysis (FMEA), 2nd Edition, 2006.
IEC61508-2010 Functional Safety of Electrical/Electronic/Programmable Electronic Safety-related Systems (E/E/PE, or E/E/PES)

Certificate supported by the following documents

SIL Assessment to IEC 61508: Trunnion Mounted and Floating Seat Ball Valves (Report, Revision 1)
o
FMEDA (Appendix A)
o
Failure Rate Calculations (Appendix B)
o
Systematic Assessment (Appendix C)

Date of Issue:

11, August, 2016

Expiry date

11, August , 2021

Chris Berridge

Lloyds Register Compliance Services

London Engineering Compliance
a member of the Lloyd's Register group.

Form 1124Local (2014.10)

This is a copy of an electronic document. In the event of any conflict or ambiguity between the copy and the electronic document,
which is retained and published by Lloyd's Register, the original electronic and certified version shall always prevail.