Obtained from Ryerson's Mechanical Engineering Course Union (MECU)-www.ryemecu.

com

RYERSON UNIVERSITY

Department of Mechanical & Industrial

Engineering

Fabrication and Tool Engineering

MEC816

Notes:

\ Lt 0

Name:

Student Number:

ICJQ

EC

Midterm Test
March 2011

I.::j e~:s '. ""Wa.s 0'",,,-,/2::

-+:L

1- Time- 90 minutes
2- Answer all questions (questions are of equal values)
3- Closed book examination
4- If you think there is missing or ambiguous information in this exam, make appropriate
assumptions, state them clearly, and then solve the problem on the basis of those
assumptions.
5- All numerical answers must have appropriate units.
7- Write your answers legibly.

MECU

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Obtained from Ryerson's Mechanical Engineering Course Union (MECU)-www.ryemecu.com

QI

The design in figure 1 shows a shaft with an assembly key and a mating gear which must mount to thei1
over the key, and be secured with four MI 0 bolts. Design two functional gages to inspect matching holes in
the shaft and the gear.

Gear
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Obtained from Ryerson's Mechanical Engineering Course Union (MECU)-www.ryemecu.com

Q2

Draw a free-hand sketch of the locating system for the workpiece shown in the figure. The
workpiece should be located to allow for drilling the No. 43 hole. All other features have been
machined before. Explain the locating principle used and the reasoning behind it.

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Obtained from Ryerson's Mechanical Engineering Course Union (MECU)-www.ryemecu.com

Q4

The sheet metal part shown in the figure has to be made from a 2 mm thick sheet of low carbon steel.
(a) Assuming the material has a reduction of area of 40O/C

40

(b) If R_1 = 1 mm and R_2= 5 mm, find the blank length.

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.Page 5 of9

Obtained from Ryerson's Mechanical Engineering Course Union (MECU)-www.ryemecu.com

A pivot ill a linkage has upin as depicted ill the following figure whose dimension C .d is In
be established. The thickness of tile line cieyis is LOOO 0.002 in. The desigller has
concluded that a gap of between 0.004 and 0.14 in. willsatisfacloriiy sustain the nlllction of /',
the linkage pi,ot. Detennine the dimension C and its tolerance L t . / ) ,:{)

Q6

Clevis

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Groove

Pm

I. l;~

Snap ring
1m

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,

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MECU

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Obtained from Ryerson's Mechanical Engineering Course Union (MECU)-www.ryemecu.com

Formula Sheet
oct = tan"'I 4L1 --!.~ +~}2"Q"_

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sin(~~)!

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2

2 )

~_ ta.n -l(~ +~ +Al .+aa

.._
. +Az +ba ) error
-- L.\'" d 1- a

5:'
..

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2L .

Allnual Saving"" $(11- Cam't<,ztf). N .

Annu.aICost"" C(t + u + t+d)

+S

rve =iiM:c GeQllletricToleranc~

[R,/R, - 4(R, Y IEtI'

IF

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(

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4
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= (Ri) + Kt)Cl/:l

if
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IF ; ;: 1[1\t(1S)('~O
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p !,

Rb/t<2,K=0.33
Rt,lt>= 2, K= 050

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