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r WELDING BOOK MANUALE SALDATURA 1 WPS WELDING PROCEDURE SPECIFICATIONS |Metodo ai preparazione e pulizia Lav, Mece, e Motatura WANUFAGTURERS WPSNPROGN —_O110_—_—Rev. = WeLONGPROCEDURE —_[DstrData osenrt0 SPECICATION (Wes) | simroni wan upp sOMI00050°O 178 PROGEDURA 01 SALDATURA EN seta [Watang rowesseny SheaiFogio 12 Processo() sedaura 6) ut > m ° hypetsyipo 2) are eaat) meriel 9) ponrsieunh ont p/p lato sun wel 5 ocingostegne wn cig Mate Te WA |Tipo materiale di sostegno NA 2 ie reperaovPrparerone sige V trex of preperation & leaning Mectrnginding | —t- PARENT MATERIALMATERIALE DI BASE Group n/Gruppo 1.3 ISpec. Type & Grade fromto SSpecif. Tipo © grado dala toGroup n/al Gruppo 13, ‘S4GONH EN 10210- 1 ‘S4G0NH EN 10210-1 Thickness /Spessore (mm) 125 1683 JOulside diameter/Diametro esterno (mm) JOthert Altra Dimenstont in mn FILLER METALS/MATERIALE D'APPORTO. @) » a Specification N./Specifica N. ERTOS-At 5018-GHAR EN Class / Classificazione EN THsomeWaeawane | ENTSTESHS neMoBezN® Size of fier metalDimension! mat.d'apporto 324mm O25mm FM. Trade name/Nome commerc. mat.d'apporto BOHLER DMO -IG_| BOHLER FOX EV 65 Manufactures Fabbricante BOHLER BOHLER Flux trade name/Nome commerciale flusso W 7 Manutacturer/Fabbricante 7 7 Jaws Classification "AWS A525 "AWS ASS |WELDING POSITIONS/POSIZIONI DI SALDATURA /Posiion/Posizione Pr [Welding progression Progressione di saldatura NA Postion(a) of filetPosiziono(i) del cordone NA PREHEAT/PRERISCALDO Preheat Temp ‘Temperatura di preriscaldo (°C) 15 nterpess Temp /Temperatura di interpass (‘C) MAX 100 Preheat maintenance/Temp. di postriscaldo (°C) NA [cas Percent composition / Gomposizione Gas (es)/Gas (MitureyMiscela [Flow rate/Portata [Plasma W i w min Shielding/Protezione for 141 | _ Ar(EN439 11) 99,99% 16min Trailing/Aggiuntivo 7 i a Wimin Backing/Rovescio. i O 0 Timin Page 6 0190, a | cures ee ‘ant See al aeeg mmenices PROCEDURA DI SALDATURA EN 15614-1, JELECTRICAL CHARACTERISTICS (see table below) Sheet/Foglio 2/2 CARATTERISTICHE ELETTRICHE (vedi tabella) cuvearecen x St a = ee inte aS SS Se o ————— a ee Se ae a os oe = pea = ee ae 2 EE a — oa : ee = eee eet ee 2 Lee te A eer ce = ‘si Secon = Curenticorrente, a | paste | PEEL lowood EE] BEE | we [CE | seu ° a | S8he [ramete| ee helen | eee | ee stu | sacaure | 383 8 ga | & Campost | voloctaat | Apperto | omer Ate ce | Wms | tome Examiner or test body Presotto Page 7 of 190 IMetodo di preparaziono © pulizia MANUFACTURER'S WPS NIPROGN. 720 ~Rev. 0 WELDING PROCEDURE DaterData 11/03/2010 SPECIFICATION (WPS) ‘Supp WPOR N/WPQR di supp. 10MID0105PO2/A PROCEDURA DI SALDATURA EN 15614-1 lWelding Process(esy ‘SheeUFoglio 1/2 Processo (i) disaldatura a) 444 b) ant ° 124 HType(s)/Tipo a) Manual b) Manual ° Fully mechanized JOINTS/GIUNTI Joint typerTipo di giunto Butt Weld 09 IBacking/Sostegno NA Backing Material Type NA Tipo materiale di sostegno NA g |Weld preparation/Preparazione Single V = tad reprson & Ceaning acid and Basing a] —f— Lav, Mece. @ Spazzolatura PARENT MATERIAL/MATERIALE DI BASE croup n/Gruppo 12 {0 Group nial Gruppo 1.2 Spec. Type & Grado fromvto POSSNH EN 10028 -3 Speci. Tipo e grado dala POSSNH EN 10028 -3 Hickness /Spessore (mm) 4 outside diameter/Diametro esterno (mm) E other altro = eee Rak FILLER METALS/MATERIALE D'APPORTO a) D a Specification N /Specifica N. ER 7083 Erot6-1 EHI2K IEN Class, Classificazione EN ENT000 WS: ENGDE WOE INS EN 766 535 size of filer metalDimensioni mat d'apporto @32mm Bassman 32mm IF. Trade nameiNome commere. mat.'apperto ALTIGSGi TENSILFRO 2000 ‘AS A7LN ManufacturerFabbricante FRO FRO FRO Flux trade nome/Nome commerciale fuse 7 7 eT Manutacturerabbricante 7 7 FRO Jaws ciassieation AWS SFAS 18 AWS SFASI ‘AWS SFAS.AT WELDING POSITIONS/POSIZIONI DI SALDATURA Postion/Posizione PA Welding progression/Progressione di saldatura NA [Postion(s) of fleUPosizione( del cordone NA PREHEATIPRERISCALDO Preheat Temp Temperatura di preriscaldo (°C) MIN 110 intcrpass Temp ‘Temperatura di interpass (°C) MAX 200 Preneat maintenance/Temp. di postriscaldo (°C) NA GAS Percent composition / Composizione Gas (esyGas__| (MixtureyMiscela | Flow rate/Portata Plasma Ww AW un timin |Shielding/Protezione for 141 | Ar (EN439:: It) 99,99% 16 min’ railing/Aggiuntivo 7 0 7____\emin Backing/Rovescio u Wh i Uimin WeLOING PRoceDURE ——_|oateData PROCEDURA DI SALDATURA MANUFACTURER'S WPS NJPROC.N. 1210 «Rev. 0 1110372010 SPECIFICATION (WPS) Sop WOR M/WPORaleupp. OM4GoT0sPO2IA EN 1561441 ELECTRICAL CHARACTERISTICS (see table below) CARATTERISTICHE ELETTRICHE (vedi tabella) ‘SheetFoglio 2/2 [Current / Corrente De Polarity /Potarita Ta EN 1118 121: P Mode of Metal Transfer for 135 (GMAW)/ Modo di trast per 135 (GMAW) NA [Tungsen Electrode Type & Size / Tipo e dim.elettrodo W EN26848 WS27B32 [Electrode wirw feed speed range/Campo di velocita del flo WA TECNIQUE / TECNICA String or Weave Bead / Gordoni atrett o larghi Sting Orifice or Gas Cup Size / Diametro deifugello o ceramica omm Initial & interpass Cleaning / Puliziainiziale e di interpass Brushing and Grinding Method of Back Gouging / Metodo di soleatura NA [Oscitation / Oscillazione NA JAmpitude / Ampiezza NA [Frequency Frequenza NA [Stand off Distance / Distanza libera filo (mm) 121: 30 mm [Muttiple, Single Pass (per Side)Passata singola o multipla (per lato) Muitipass Single or Mutiple Electrodes Elettrodi singoli o multipli Single Torche angle / Angolo torcia 121: 90" Other Altro W |POSTWELD HEAT TREATMENT AND/OR AGEING TRATTAMENTO TERMICO E/O INVECCHIAMENTO [Temperature range /Intervallo di temperatura (°C) 310 Time range (hs) / Tempo di mantenimento (ore) MIN? Heating rate /Gradionte di riscaldamento *Clora) 100 Cooing rate Gradient di ratfreddamanto (Cora % Filer metal Cee CurenuConronte unis) = oO | weds | 520% 22] 5 Layer | Processes) | 9 Bs E a8 B82 Travel Speed Passate| Processoty | $298 [Oaiomd BR | 385 vt Range | Hea: input ° 4 SSee [Piametro) we | Es | Renew | conn (lem) stati | Salata | GES 5 ag] & Campodt | Velocitaai | Apporto | other Altro — tensione Saldatura Termico 7 wi__[ ervoss | O92 | ocen [iss - isl - zo ~ nfez -[es} 7 2 wi__[ eros [4 [ocep [iso - iol - a[u - lea - [val 0 3 wi__[_erower | 8 | oceP [20 ~ aol - mln ~ vsfws - [wa 0 a5 [1a | entax_ [032 | ocer [aos - o0s| 20 - ool - sifoo > nal 0 ona | ta Ente | @32 | oceP [ace - sos| 20 - sofso - afue - vol 7 ten | 128 eniax | @32 | dcep [ase - sosf2e - wf - s[re - vel 7 Page 9 of 190 MANUFACTURER'S: JWPS NIPROCN. out Rev. 0 WELDING PROCEDURE Date/Data 29/02/2011 ‘SPECIFICATION (WPS) ‘Supp WPOFIN/ WPQR dl supp. 11M100067PO1/A PROCEDURA DI SALDATURA EN 156144 |Weiding Process(es)/ Shoet/Foglio 1/2 Processo (i) disaldatura a) 135 b) °) Type(s)/Tipo a) __Parllymachanized —_b) ° JOINTSIGIUNTI Joint type/Tipo di giunto Butt Weld 4 Backing'Sostegno NA [Backing Material Type NA fx ripe materiale di sostegno NA 2 Weld preperation/Preparazione Single V 3 - eodet wepraon 8 Caring Machida Bing i IMetodo di preparazione e pulizia _—_Lav. Mocs. ¢ Spazzolatura PARENT MATERIALIMATERIALE DI BASE Group nsGruppo 1.2 to Group nial Gruppo 1.2 Spec. Type & Grade fronvto PSSENH EN 10028 -8 Specit. Tipo ¢ grado dala PASSNH EN 10028 -9 Thickness /Spessore (mm) 15 Outside diameter/Diametro esterno (mm) - lothers altro ~ narnia FILLER METALS/MATERIALE D’APPORTO a » ° Specification N./Specifica W. ER70S6 JEN Class / Classificazione EN ENai0 G46 4M GAS size of filer metalDimensioni mat.d’apporto Oi2mm F.M. Trade name/Nome commere. mat.d'apporto ‘SAFILO 128 CAS hanutacturer/Fabbricante SAFILO [Flux ade namoiNome commerciale flusso a Manutacturer/Fabbricante i JAWS Classification AWS AS.18 WELDING POSITIONS/POSIZIONI DI SALDATURA Postion/Posizione Po [Welding progression/Progressione ai saldatura NA Position(s) of filevPosizione( del cordone NA PREHEAT/PRERISCALDO Prohoat Tomp /Temperatura di preriscaldo (°C) is intorpass Temp /Temperatura di interpass (°C) MAX 150 Preheat maintenance/Temp. di postriscaldo (°C) NA Gas Percent composition / Composizione Gas (e5)/Gas__|_(Mixture)/Miscela_| Flow rate/Portata Plasma a Ww i Timi |Shielding/Protezione ‘ArsO2 (EN439:M22)|—_ 95% + 5% 18 t/min | Traiing/Aggiuntivo i W a Umin [Backing/Rovescio W W a Van, Page 10 of 10 MANUFACTURER'S WELDING PROCEDURE ‘SPECIFICATION (WPS) PROCEDURA DI SALDATURA WPS N/PROC.N, ot Rev. Date/Data 24/02/2011 ‘Supp.WPOR NJ WPOR al supp. EN 15614-1 ELECTRICAL CHARACTERISTICS (see table below) CARATTERISTICHE ELETTRICHE _ (vedi tabella) SheetFoglio 2/2 [Curent Corrente oc [Polarity /Potarita EP [Mode of Metal Transfer for 185 (GMAW) / Modo di trasf.por 136 (GMAW) Shor/Spray Are [Tungsen Electrode Type & Size / Tipo e dim.elettrodo W NA [Electiode wirw feed peed range/Campo di velocita del flo NA [TECNIQUE / TECNICA [Sting or Weave Bead / Cordon strett o larghi Sting [Ontice or Gas Cup Size / Diametro delt'ugello o ceramica 19mm ‘al & Inlorpass Cleaning / Pulizia iniziale e dll interpass. Brushing and Grinding Method of Back Gouging / Metodo di soleatura NA [Oscilaion / Oscillazione NA [Amplitude / Ampiozza NA Frequency / Frequenza NA [Stand off Distance / Distanza libera filo (mm) NA Moliple, Single Pass (per Sidey/Passata singola 6 multipla (per lato) Multipass Single oF Multiple Electrodes / Elettrodi singoli o multipli Single [Torche angie / Angolo torela NA Other /Altro W POSTWELD HEAT TREATMENT AND/OR AGEING TRATTAMENTO TERMICO E/O INVECCHIAMENTO [Temperature range / Intervallo di temperatura (C) None Time rango (hrs) Tempo di mantenimento (ore) None “ating rate / Gradiente di riscaldamento ("Giora) ‘None [Cooling rato / Gradiente di raffreddamento (*Ciora) None Fier metat/ eens unis) Welding Process(es) Processo{i vor Heat input ° a Range () (ise) strat | Satdatura Campo di Aoporto | Other Alto tensions Termico 1 135 w+ wis + war + ea] of aati 135 z+ mila + «(60 + eal 71 MANUFACTURER'S WPS NJPROG.N. cat Re 0 WELDING PROCEDURE Date/Data 4102/2011 SPECIFICATION (WPS) ‘Supp.WPOR NJ WPOR dl supp. 11M100087P 021A PROCEDURA DI SALDATURA EN 15614-1 Welding Process(es)/ ‘SheetFoglio 1/2 IProcesso (i) di saldatura a) 195 ») ° Type(s)/Tipo a) _ Parlymechanized _) ° JOINTS/GIUNTI Joint typerTipo di giunto Butt Weld = IBacking/Sostegno NA Backing Materia! Type NA [Tipo materiale di sostegno NA |Weid proparation/Preparazione Single V Method of preparation & Cleaning Machined and Brusting JMetodo di preparazione ¢ pulizia Lav. Mece. ¢ Spazzolatura PARENT MATERIAU/MATERIALE DI BASE Group n/Gruppo 1.2 to Group n/al Gruppo 1.2 Spee. Type & Grade tromto PS5SNH EN 10028 - 3 |Specit. Tipo e grado dala P35SNH EN 10028 - 3 [Thickness /Spessore (mm) 25 Outside diameter/Diametro esterno (mm) ~ Other! Altro = Dimensiontin mm FILLER METALS/MATERIALE D’APPORTO a) » a Spociication N./Specifica W. ER 708-6 JEN Class, Classiticazione EN EN 440 G 46 4M GaSit Size of filer metalDimensioni matd'apporto 12mm FM. Trade name/Nome commere. mat.d'apporto ‘SAFILO 128 GAS Manufacturer/Fabbricante ‘SAFILO Flux rade name/Nome commerciale flusso a Manufacturor/Fabbricante i JAWS Classification ‘AWS AS.18 WELDING POSITIONS/POSIZIONI DI SALDATURA Pasiton/Posizione PC [Welding progressior/Progressione di saldatura NA Position(s) offilePosizione() del cordone NA |PREHEAT/PRERISCALDO Preheat Temp ‘Temperatura di preriscaido (°C) 15 inierpass Temp /Temperatura di interpass (°C) MAX 150 [Preheat maintenance/Temp. di postriscaldo (°C) NA Icas Percent composition / Composizione Gas (es)/Gas__|_(Mixturey/Miscela_| Flow rate/Portata Plasma W i Wt Umin |Shielding/Protezione ‘Ars (ENS39:M22)[ 95% + 5% 18 t/min Trailing/Aggiuntivo a W W Timin [Backing/Roves w i w Vim, Page 12 of 190 = MANUFACTURER'S WELDING PROCEDURE SPECIFICATION (WPS) PROCEDURA DI SALDATURA WPS N/PROC.N. ott Rev. =O. 24)02/2011 ‘Supp.WPOR N/ WPOR al supp EN 15614-1 ELECTRICAL CHARACTERISTICS (see table below) CARATTERISTICHE ELETTRICHE _ (vedi tabella) SheevFoglio 2/2 [Current / Corrente oc [Polarity / Polarita P [Mode of Metal Transfer for 195 (GMAW) / Modo di trasf.per 135 (GMAW) ‘Shon/Spray Are [Tungsen Electrode Type & Sze / Tipo e dimelettrodo W WA [Electrode wir food spood range/Campo di velocita del filo NA [TECNIQUE / TECNICA [Sting or Weave Bead / Cordoni strettio larghi Sting [Orifice or Gas Gup Size / Diametro dell'ugello 0 ceramica 19mm eal 31 & Interpass Cleaning /Pulizia iniziale e di interpass. Brushing and Grinding [Method of Back Gouging /Matodo di soleatura NA [Oscillation / Oscillazione NA JAmpltude / Ampiezza NA [Frequency / Frequenza NA [Stand off Distance / Distanza libera filo (mm) NA [Mutiple, Single Pass (per Side)/Passata singola o multipla (per lato) ‘Multipass [Single or Multiple Electrodes / Elettrodi singoll o multipti Single Frorche angle / Angolo torcia NA Jother /Attro 7 POSTWELD HEAT TREATMENT AND/OR AGEING TRATTAMENTO TERMICO E/O INVECCHIAMENTO. | Temperature range / Intervallo di temperatura (°C) None Time range (hrs) / Tempo di mantenimento (ore) None Sling rate /Gradionte di iscaldamento (ora) None |Looling rate / Gradiente di raffreddamento (*C/ora) None Filer metal ett g | Curenucorrante Runs) a = o | wet | see atelens Layer | Process(es) bay ra eat Travel Speed assate | Processo(i) iy pe et. g Range Heat input ° “i @ [Dumero} oe | SEE tennn) | Gaiem 1 | ase | SE ge} gee Yotoctd'at | Appar | omer aire 2 S Saldsture_|_Tarmico 7 195 [ en7087 | O12 | OCEP [iso + 170 wir + oa) a 2 135 | en7os7 | 12 | DceP [oo a0 wlss + ool i aie | 135 | envos7 | o12 | DoEP [a0 0] wise + eal 7 4 Strada: (e6) . Page 13 of 10 |Weld preparation/Preparazione Method of preparation & Cleaning Metodo ai preparazione e putizia PARENT MATERIAL/MATERIALE DI BASE Double bevel preparation K Machining/Grinding Lav, Meco, € Molatura MANUFACTURER'S WPSNIPROGN. O17 Rev. 0 wetvine pRoceDURE ——_[DateData sasoar012 ‘SPECIFICATION (WPS) ‘Supp WPOR NJ WPOR di supp. 12MI00027PO1/A, PROCEDURA DI SALOATURA EN 156144 TWetaing Process(esy SheetFogiio 12 [Proceso (i) di saldatura a) 136 b) CO) Typetsytino 2) Party mechanized b) p) JOINTSIGIUNTI a |Joint type/Tipe di giunto ‘T-joint with full penetration ca Backing/Sostegno: NA packing Mate Type NA rip materiale a sostegno A GroupniGruppo 1.2 toGroupnialGruppe 12 Spec. Type & Grade romito PSSSNH EN 10028 - 3 |Specit. Tipo e grado dala PASSNH EN 10028 - 3 Thickness Spessore (mm) 25 lOutside diameter/Diametro esterno (mm) - Jother altro ~ Dimension in een FILLER METALS/MATERIALE D’APPORTO a) » ° |specifcetion N /Specifica N. ERI0S-6 JEN Class//Glassificazione EN EN #40 G46 4M GASIT Size of filer metal/Dimension! mat.'apporto Oi2mm IF.M. Trade name/Nome commerc. mat.'apporto 'SAFILO 128 GAS IManutacturerFabbricante ‘SAFILO |Flux rade name/Nome commerciale flusso a ManufacturertFabbricante 7 laws Classification AWS A518 WELDING POSITIONS/POSIZIONI DI SALDATURA Postion’Posizione PC [Welding progression/Progressiono di saldatura NA Position(s) of fletPosizione(i) del cordone NA PREHEAT/PRERISCALDO Preheat Temp ‘Temperatura di preriscaido (°C) 20 Intorpass Temp /Temperatura di interpass (°C) MAX 150 Preheat maintenance/Temp. di postriscaldo (°C) NA [cas Percent composition / Composizione Gas (es)/Gas (MixtureyMiscela_| Flow rate/Portata Plasma W a a Vinin |Shielding/Protezione ‘Ar+02 (EN439:M22)| 95% + 5% 20 Wmin {Tralling/Aggiuntivo W 7 a Vein Backing/Rovescio i 7 a Tinin Page 14 of 190 MANUFACTURER'S WPS NUPROCNN. 0112 iRev. 0 WELDING PROCEDURE DateData sato2i2012 ‘SPECIFICATION (WPS) ‘Supp WPOR N/WPQR di supp. 12MI00027POVA PROCEDURA DI SALDATURA EN 15614-1 JELECTRICAL CHARACTERISTICS (see table below) SheetFoglio 2/2 CARATTERISTICHE ELETTRICHE (vedi tabolla) [Current/ Corrente De Poverty /Polarita EP Mode of Metal Transfer for 195 (GMAW) / Modo di trasf per 135 (GMAW) Spray Ave FTungsen Electrode Type & Size /Tipo e dim.olettrodo W NA Electrode wirw feed speed range/Campo di volocita det filo NA TECNIQUE / TECNICA String or Weave Bead / Cordoni strettio larghi String rifice or Gas Cup Size / Diametro dell'ugelio o ceramica 20mm nial & Interpass Cleaning / Puliziainiziale e di interpass Grinding/Beushing Method of Back Gouging / Metodo di solcatura Grinding to sound metal [Oscitation /Osciiazione NA [Amplitude / Ampiezza NA Frequency | Frequenza NA Stand off Distance / Distanza libera filo (rim) NA Multiple, Single Pass (per Side)/Passata singola o multipla (per tato) Multiple Single or Multiple Electrodes /Etettrodi singoll o multipli ‘Single [Torche angie / Angolo torcia NA Other Attra Ww POSTWELD HEAT TREATMENT AND/OR AGEING TRATTAMENTO TERMICO E/O INVECCHIAMENTO. Temperature range /iovao dl tmperatra CC) None Fane ronoe (va) Tempo a mantenimento ore) None “eating rate /Gradiont di risaldamento (ora) None Cooking at Gradiente a rafreddamento CClora) None Fie meta? Materiale d'apporto eee runs) z = oO | wea | 5 p08 @2|—s— tare | pees | SEZE || $e | Bee Trae pees rasae| rrocseon | 2298 [oomm! 2h | eee vat Range | Heatinput ° a | Se j wo) ee | EEE | emo | cemmn wr | sadura | 288 § ae | & Campo | Votoeta a ter Ate = tonsiono Saldat 5 vs enrose | ov2 | vce [aos aml - mpm + a 7 zis | 135 | envose | 12 | ocer [aw - amo[z7- aof™ - wlas > wal 0 1 6 Bpro scl Examiner or test body (Sa CHRSIE rssons Page 15 of 190 MANUFACTURER'S WeSNIPROGN. 0272——Rev. 0 WELDING PROCEDURE |Date/Data 14102/2012 SPECIFICATION (WPS) ‘Supp. WPOR N/WPAR di supp. 12MI00027PO2/A PROCEDURA DI SALDATURA_ EN 15614-1 welding Process(eay SheetFoalio 12 Processo() di saldatura a) 138 ») ° Type(s)Tipo a) ~ Panty mechanized 6) ) JOINTSIGIUNTI Joint ypeipo di giunto Filet Wold Beckingsostegno NA cking Mater Type NA tipo materiale oi sosteuno NA Weld preparation/Preparazione Square preparation oS eee em eat eciie Qs WMetodo dl preparazionee pulizia Lav. Mec. e Spazzlatva GR) PARENT MATERIALMATERIALE DI BASE LS croup nAGrinpo 1.2 teGroupa/alGruppo 12 spec. Type & Grade fromto POSeNH EN 10028 3 Speci. Tipo e grado dala P3SsNH EN 10028-3 Thickness rSpessore (nm) 25 outside siameterDlametroestemo (nm) = other tro za FILLER METALS/MATERIALE D'APPORTO a) b) °) Speciation N/Speciia N. ERT0S-6 EN Class Classificazione EN cua G 6 NG Sze of filer meta/Oimension matapporto O12 mm FM. Trade nameome commere. mat é'apporto SAFILO 128 GAS ManutecturerFabbricanto SAFILO Fux rade name/Nome commerciale fusso 7 MonutacturerFabbricanto 7 AWS Classification AWS ABB [WELDING POSITIONS/POSIZIONI DI SALDATURA PositonPesisione PB Welding prosessiovProgrssione dl aaldatura NA Position(s) of tePosilone( del cordone NA |PREHEAT/PRERISCALDO- [Preheat Temp /Temperatura di preriscaldo (°C) 20 nterpass Temp /Temporatura dl interpass (°C) MAK 150 |Preheat maintenance/Temp. di postriscaldo (°C) N/A leas Percent composition / Composizione Gas esyGas | (Misure)Miscola | Flow rate/Portata Plasma i 7 7__\min SietdingyProtezione RrvO (ENAGO: MID)] OHV FBV 20min |Tralling/Aggiuntivo 1 W i 17min |Backing/Rovescio “ W u Vimin, Page 16 of 190 a MANUFACTURER'S WPS NIPROGN. ota ‘Rev. 0 ) WELDING PROCEDURE |Date/Data 14/02/2012 ‘SPECIFICATION (WPS) ‘Supp.WPOR NJ WPQR di supp. 12M100027PO2/A, PROCEDURA DI SALDATURA EN 1564-1 ELECTRICAL CHARACTERISTICS | (see table below) Shee/Foglio 2/2 CARATTERISTICHE ELETTRICHE _ (vedi tabella) [Curent Corrente oe Potarty /Polata &P Mode of Metal Transfer for 186 (GMAW) | Modo di trast per 135 (GMAW) Spray Ne FTungsen Electrode Type & Sie /Tipo dimolettrodo W NA Electrode wiw feed speed range/Gampo dl velocita de flo WA J TECNIQUE / TECNICA Sting or Weave Bead / Cordon sir o larghi Sting Orifice or Gas Cup Size /Diametro del ugelo ceramica 18mm al & Inerpass Cleaning / Pula Inaiale e di intorpass Brushing and Grinding Method of Back Gouging /Metod di solcatura WA Oscilation /Oscitazione WA [Ampitade /Ampiezza NA Frequency /Frequenza WA Stand off Distance /Distanza libera flo (mm) NA Mutipie, Single Pass (per Side)/Passata singola o mulipla (per lato) Mtipass Single of Matiplo Electodes/Eletrodi singoli o mulip Single Torche angle Angolo torcia WA loner Altre 7 POSTWELD HEAT TREATMENT ANDIOR AGEING TRATTAMENTO TERMICO E/O INVECCHIAMENTO Temperature range /Intervallo i temperatura) None Time range fs) Tempo dl mantenimento (ore) None “eating rate / Gradiente di riscaldamento (°Clora) None \calng rate /Gradiente di raffreddamento (‘iora) None Le ee unis) = or Weng | 590% Ben tayer | Processes) Aid $5 | ase Travel Speed Passate | Processot) | # Pom) ge | set vor Range | Heatinpu ° at gale Diamevol es | BEE | Rae | ccmmm | atem strati | saldatura | FES ag] & Campo di | velocita ci | Apporto | other Altro inf or tonsione Saldatura Termico 7 135 | envose | 012 | cer [so - solar - ale - ifs - wal 7 zo [ 195 | eR70se | o12 | ooEP [si - solar - ms [« > fer > er) & -BRIOKH) Examiner or test body MANUFACTURER'S WPS NIPI WELDING PROCEDURE Date/Data ‘SPECIFICATION (WPS) PROCEDURA DI SALDATURA ROC.N. 0312 ‘Rev. 14/02/2012 ‘Supp.WPOR N/WPGR di supp. 12MI00027PO3/A, EN 15614-1 Welding Process(esy/ ‘SheevFoglio 1/2 Flux trade name/Nome commerciale flusso Menufacturer/Fabbricante AWS Classification Processo (i) disaldatura a) 121 b) °) Type(s)/Tipo a) Fully mechanized __b) °) JOINTS/GIUNTI ont peri at une eu ves = Slsiepeoniene wa Becng Moers yo na fe Tipo materiale di sostegno_ NIA 2 |Weld preparation/Preparazione Single V i: aac ren heals edaed ny 3| Se ieasatseeatora thins’ -—leted cacecears PARENT MATERIAUMATERIALE DI BASE ic heuer pes) otras Oomnnl one “12 spec Tpe 8 Gade tonto PASENHEN 1008-3 spect p00 grads ala sett 1008-3 ine Spears (rn « i data nat tre i es oer ave ee FILLER METALS/MATERIALE D'APPORTO a) b) ce) seeteaton Species ewiak EN Claoe/Cassttcasione EN SISO Tae iso Se eta/Dmanatonl mato 232mm Sarees rateiens ec ciat careai TKAved 222 enactreFabbvicanto ESAS EN 750 SAAB GTAC HS ESAB ‘AWS AS.17 [WELDING POSITIONS/POSIZIONI DI SALDATURA, Position/Posizione PA Welding progression’/Progressione di saldatura NAL Position(s) of fileUPosizione(iy del cordone NA PREHEAT/PRERISCALDO Preheat Temp Temperatura di preriscaldo (°C) 15 Interpass Temp /Temperatura di interpass (°C) MAX 100 [Preheat maintenance/Temp. di postriscaldo (°C) NA ]Gas Percent composition / Composizione Gas (es/Gas (MixtureyMMiscela_[ Flow rate/Portata Plasma W Wt W Timin [Shielding/Protezione i W Timi |Traling/Aggiuntivo W W 0 Tmin |Backing/Rovescio W a W Timi. Page 18 of 100 a MANUFACTURER'S WPS N/PROC.N. 03/12 Rev. 0 WELDING PROCEDURE —_—Date/Data 1410212012 SPECIFICATION (WPS) ‘Supp.WPQR N./ WPQR di supp. 12MI00027PO3/A PROCEDURA DI SALDATURA EN 15614-1 JELECTRICAL CHARACTERISTICS | (see table below) Sheet/Foglio 2/2 CARATTERISTICHE ELETTRICHE (vedi tabella) [Curent / Corrente oe Potaniy 1 Potarta =P |Mode of Metal Transfer for 135 (GMAW) / Modo di trasf.per 135 (GMAW) NIA fTungsen Electrode Type & Size / Tipo e dim.elttrodo W NA Electrode wiv feed speed range/Campo di voloita del fio WA [TECNIQUE/ TECNICA Sing or Weave Bead / Cordon! stretto argh Sting vice oF Gas Cup Size Diametro delfugello 0 ceramica = Tal & intepass Cleaning /Puliza insite dl interpass Brushing and Grinding Method of Back Gouging’ Metodo di soleatura ‘Gining to sound metal [Oscitaion/Oscitazione NA fAmpitode / Ampiezza NA Froquoncy /Frequenza WA Stand of Distance Distanza Nbera ilo (rm) 30 mm Matic, Sing Pass (per Sde)/Passata singola o mulpla (per ato) Muatipass Single or Muple Electrodes /Elettrodlsingollo multip Single Frorche angle Angoto torta 30 omer tro 7 POSTWELD HEAT TREATMENT AND/OR AGEING TRATTAMENTO TERMICO EIO INVECCHIAMENTO Fremperatre range Intervallo di temperatura (0) Nene ime range Qs) /Tempo di mantenimento (ore) None ‘eating rate / Gradiente di riscaldamento (°C/ora) None jLooling rate / Gradiente di raffreddamento (°Clora) None une is CurentiCorrente un) 7 = sine | mocemen | S826 1) FR | Bs eave Speed passao| Procemct) | $255 [osm] 22 | SRE vor Range | Heat input ° a oile Pamevo oe | ess | Ramem | cmmn (em) strati | Satdatura | HES ge] & Campo di | Velocitaci | Apports | Other Altro = an tensione, Saldatura_ Termico 7 wai ewrex | 92 | ocep es - sasfae - sla + ufaa - zal 0 2 21 ewrax | 092 | ocep [ss > susfae - wla > [aa > zal 0 aap emia | 32 | ocep [es - sasfae - wl + [aa > zal 7 a ewiex | 92 | oop [se + ss[ze - wl + alia > zal a oy 4 ) (86) E.BRioserH! Page 19 of 190 MANUFACTURER'S. WPS NIPROCNN. 42 Rev. =O WELDING PROCEDURE Date/Data 202012 ‘SPECIFICATION (WPS) Supp WPORN/WPOR di supp. 12MID0066PO2/A PROCEDURA DI SALDATURA EN 15614-4 Welding Process(es)/ ‘SheetFoglio 1/2 [Proceso (i) disaldatura a) 135 ») °) Type(s) Tipo a) ___Parllymechanized _b) ° JOINTSIGIUNTI © Joint type/Tipe di giunto Bust Wold Backing/Sostegno NA Backing Material Type NA Tipo materiale di sostegno NA |Weld preparation/Preparazione Double V ttethod of preparation & Cleaning Machining/Grinding IMotodo di preparazione e pulizia Lav, Mece. @ Motatura PARENT MATERIALIMATERIALE DI BASE Group n/Gruppo 12 toGroup n/al Gruppo 1.2 Spec. Type & Grade fomto PSSGNH EN 10028 - 3 |Specit. Tipo e grado dala P3S5NH EN 10028 - 3 Thickness /Spessore (mm) 50 Outside diameter/Diametro esterno (mm) lotnert altro - iceneia hail [FILLER METALS/MATERIALE D'APPORTO a) > o Specification N/Specifica W. ER70S-6 JEN Class, Classificazione EN ENO G46 aM CASTE size of filer metavDimension! mat.'apporto O12mm JF.M. Trade nameiNome commer. mat.d'apporto 'SAFILO 128 CAS |Manutacturerabbricante ‘SAFILO Flux trade name/Nome commerciale flusso O IManutactureriFabbricante W JAWS Classification AWS AS 18 [WELDING POSITIONS/POSIZIONI DI SALDATURA Postion/Posizione PC Welding progression/Progressione al saldatura NA Postion(s) of fleUPosiziono()) dol cordono NA PREHEAT/PRERISCALDO Preheat Temp ‘Temperatura di preriscaldo (°C) 50 interpass Temp ‘Temperatura di interpass (°C) MAX 180 Preheat maintenance/Temp. di postriscaldo (°C) NA Gas Percent composition / Gomposizione Gas (esyiGas__| (MixtureyMiscela | Flow rate/Portata Plasma O w 0 Vimin Shielding/Protezione ‘Ar+02 (EN439:M22)[ 95% + 5% 18min Trailing/Aggiuntivo 7 7 7 Timi Backing/Rovescio O 7 a Timi age 20 of 190 MANUFACTURER'S: WPS NIPROC.N. o4ai2ORev. =O WELDING PROCEDURE DaterData 2102/2012 ‘SPECIFICATION (WPS) Supp WPOR N/WPOR di supp. 12MID0066PO2/A, PROCEDURA DI SALDATURA EN 186144 ELECTRICAL CHARACTERISTICS (see table below) SheelFoglio 2/2 CARATTERISTICHE ELETTRICHE (vedi tabella) [Current / Corrente Dc Polarity 7 Potarita =P [Mode of Metal Transfer for 135 (GMAW) / Modo di trasfper 135 (GMAW) Short Arc (1 pass): Spray Are (other passes) Trungsen Electrode Type & Size Tipe e dim.lettrodo W NA Electrode wie feed speed rangoiCampe di velocita det filo NA [TECNIQUE / TECNICA Suing or Weave Bead / Cordon! strettolarghi Sing ‘orca or Gas Cup Size / Diametro delugello 0 ceramica 20mm intial & inierpass Cleaning Pulizia inizalee a intorpas Ginaingibrushing [Method of Back Gouging / Metodo dl eoleatura Grinding to sound metal [Oscitaton/ Oscitazione WA JAmpitude /Ampiezza NA Frequency / Frequenza NA Stand off stance /Distanza ibera filo (mm) NA [Matipie, Sale Pass (per Side)Passata singola © mulipla (per lato) Mutiple Single oF Matiple Electrodes / Elettrodi eingoli o multipti Single [Torche angle! Angelo torca NA fother altro 7 POSTWELD HEAT TREATMENT AND/OR AGEING TRATTAMENTO TERMICO. E/O INVECCHIAMENTO Ng eferioscu! [Temperatue range interval l temperatura (C) 600 Time range (rs)! Tempo dl mantenimento (ore) 2 rieatng rete /Gradlonte ol ricaldamente (Clora) 60°C Coating rat Gradients a rafreddamento (Clore) 16076 Filer metal waar | cxnmcomate an) 5 wwiieo | 5 po $ $e. |-—— proce) | SEE losim) 32.) $3E Travel Speed Proceso | $298 foam) 28 | 38 vat ange | Heat put ° a | ge ae | BRE | awe | mmm | “tuiem vet | sudo | BEE Be eer eee | Gowran e ‘erator | Seiden | Termice 7 a5 | envose | 012 | ocer [uo vol + alu + ine > mel 7 2 5 | envose | 12 | ocep [as - 20|a - a|m - ales > es] i 3 was | envose | 012 | ocer [ae - cules» os[@ - n]ua > wal 7 wis | 105 | enmose | o12 | vce [as - ala + o|~ > afea > es] a in | _105 | env0se | 012 | oceP [ass - aes[as - afo > are - ea[ 0 Examiner or test body WANUFACTURER’S WPSNIPROGN. 05/12 ‘Rev. 0 WELDING PROCEDURE _|pate/Data 2102/2012 SPECIFICATION (WPS) ‘Supp POR N/WPOR dicupp. 12MIO006BPO3IA PROCEDURA Dl SALDATURA EN 15644-1 [Welding Process(esy/ Sheet Fogiio 172 Processo (i) disaldatura a) 135 ») °) Type(s) Tipo 2) _ Party mechanized _b) °) JOINTS/GIUNTI Lot typerTipo dl glunto Filet Weld me Backing/Sostegno NA Backing Material Type NA Tipo materiale ai sostegno NA Wed preparation/Preparszione ‘Square preparaton Method of preparation & Cleaning Machined and Brushing IMetodo di preparazione epulizia Lav. Mece.e Spazzolatura PARENT MATERIALUMATERIALE DI BASE = lorcup nsoruppo 13 to Group n/al Gruppo 12 spec. Type & Grade tonvto SSAGONH EN 10210-1 spect. Tipo e grado dala S956,2H EN 10210-1 - thickness /Spessore (num) soo | See loutsde ciameter/Diametro esterno (mm) 168.3 10603 lomer tro ~ Dimension! iam FILLER METALS/MATERIALE D'APPORTO 3) D @ specication N /Specitica N ER70S-6 EN Class Classificazione EN Ev HO G46 an GAS Siz of filer meta/Dimensioni mat.¢'apporto Oi2mm FM. Trade nameitiome commerc. mat.d'apporto SAFILO 128 GAS ManutactorFabbricante SAFILO Flux rade namelNome commerciale flusso 7 ManufacturedFabbricante 7 Aws Ciassiteaton AWS ASB [WELDING POSITIONS/POSIZIONI DI SALDATURA PosivonPostzione PB Wielding progressioniProgressione di saldatura NA Position(s) of flevPesizione() del eordone NIA PRENEATIPRERISCALDO Prchoat Temp Temperatura di preriscaido (C) 6 nterpase Temp Temperatura di interpass (0) MAX 150 Preheat maintenance/Temp. di postriscaldo (°C) WA cas Percent composition / Composizione Gas(esyGas | (Mixtureyiscela_| Flow rate/Portata Plasma 7 __\min Shieling/Protezione Arv02 (ENASO: M22)| 98% + BY 18min railing/Aggiuntivo 7 7 71min Backing Rovescio 0 0 71min Page 22 of 190 WELDING PROCEDURE Date/Data PROCEDURA DI SALDATURA : MANUFACTURER'S WPS N/PROC.N. ‘SPECIFICATION (WPS) ‘Supp.WPOR N/ WPAR di supp. os/i2CRev. =O. 2ivozr2012 12MI00086PO3/A EN 156144 ELECTRICAL CHARACTERISTICS (see table below) CARATTERISTICHE ELETTRICHE _ (vedi tabella) ‘SheetFoglio 2/2 [Current Corrente 0c Polarity / Pelarita EP [Mode of Metal Transfer for 135 (GMAW) / Modo ai trast per 135 (GMAW) Spray Are [Tungsen Electrode Type & Size / Tipo e dim.elettrodo W WA [Eloctrode wiw feed speed range/Campo di velocita del filo NA TECNIQUE / TECNICA [Siving or Weave Bead / Cordoni stretto larghi ‘Sting [Oxitce or Gas Cup Size / Diametro dell ugelio 0 ceramica 19mm ial & Intorpass Cleaning / Puliziainiziale e di interpa ‘Brushing and Grinding Method of Back Gouging / Metodo di solcatura NA [Oscilation /Oscillazione NA [Amplitude /Ampiozza NA [Frequency /Frequenza WA [Stand off Distance / Distanza libora filo. (mm) NA [Mutiple, Single Pass (per Side)/Passata singola o multipla (per lato) ‘utipass [Single or Multiple Electrodes / Elettrodi singoli o multipii Single Horch angle / Angolo torcia NA lother (altro O POSTWELD HEAT TREATMENT AND/OR AGEING TRATTAMENTO TERMICO E/O INVECCHIAMENTO Renpsrare age /itenallo dl enperatura (0) noe Tie rege Ge) Tempo marinero fr Toe lng alert rareddameno loa Tene rae wnitrta! | canons rns | ; : vam | roemen | S828 || 28 | Bee tesa raat | rrocesond | G2 98 [Om 22 | SBE ot Heat input oe] mare | ZEEE [oominl es | SEE | names ‘ae ww | sain | 3288 BB) £55 | citpea | voce | Sperm | oneramo es tension Saldatura Termico, TH C v4 J AMBIVERE (BG) ©. Brio 2c) Page 23 of 190 MANUFACTURER'S WPS N/PROC.N. 0612 (Rev. =O. WELDING PROCEDURE Date/Data 24/02/2012 ‘SPECIFICATION (WPS) ‘Supp WPOR NJ WPOR di supp. 12MIO0066PO4/A, PROCEDURA DI SALDATURA EN 15614-1 [Welding Process(es)/ ‘SheetFoglio 1/2 |Weld preparation/Preparazione |Method of preparation & Cleaning IMetodo di preparazione e pulizia PARENT MATERIAUMATERIALE DI BASE ‘Square preparation Machined and Brushing Lav. Mece, © Spazzolatura Processo (i) di saldatura a) 135 b) ° Type(s)/Tipo a) _Parllymechanized _b) ° JOINTS/GIUNTI Joint typerTipo di giunto Fillet Weld pet [Backing/Sostegno NA lBacking Material Type NA Tipo materiale di sostegno NA |Group n/Gruppo 1.3 toGroup n/al Gruppo 1.2 |Spec. Type & Grade fromito, ‘S460NH EN 10210-1 |Specif. Tipo ¢ grado dala ‘S955J2H EN 10210 - 1 Thickness /Spessore (mm) 12,5108 = [Outside diameter/Diametro esterno (mm) 168,3 to 139,7 Other Altra: a Dimensiont in mm. FILLER METALS/MATERIALE D'APPORTO a) b) °) [Specification N/Specifica N. ERTOS-6 IEN Class, Classificazione EN EN 440 G 46 4M G4Sit ‘Size of filer metalDimensioni mat.d'apporto 12mm |F.M. Trade name/Nome commerc. mat.d'apporto ‘SAFILO 128 CAS. |Manufacturer/Fabbricante ‘SAFILO Flux trade name/Nome commerciale flusso. OG Manufacturer/Fabbricante Oi |AWS Classification ‘AWS A5.18. WELDING POSITIONS/POSIZIONI DI SALDATURA. Position/Posizione PB |Welding progression/Progressione di saldatura N/A Position(s) of filePosizionoti) del cordone N/A, PREHEAT/PRERISCALDO Preheat Temp Temperatura di preriscaldo (°C) 15 Interpass Temp /Temperatura di interpass (°C) MAX 150 Preheat maintenance/Temp. di postriscaldo (°C) NIA GAS Percent composition / Composizione Gas (es)/Gas (Mixturey/Miscela_ | Flow rate/Portata Plasma it Wl a 1 min [Shielding/Protezione /Ar+O2 (EN439 : M22) 95% + 5% 18 tmin Trailing/Aggiuntivo: W W a u min |Backing/Rovescio W W i iimin Page 24 of 190 ia MANUFACTURER'S IWPS N./PROC.N. 06/12 Rev. 0 SoS CATON vere) tt RATER Rat, femooen oA PROCEDURA DI SALDATURA EN 15614-1 ELECTRICAL CHARACTERISTICS (see table below) ‘SheetFoglio 2/2 CARATTERISTICHE ELETTRICHE (vedi tabella) Se = ie Ng npE TO OTS ego er OT Saas HSea SaSeaTnee Os iTSa aera 7 [Electrode wirw feed speed range/Campo di velocita del filo NA ITECNIQUE / TECNICA civ Wenn cist caval nee eal casi RR aang ETAT mi ae a ae a Serie z |POSTWELD HEAT TREATMENT AND/OR AGEING TRATTAMENTO TERMICO E/O INVECCHIAMENTO eediiraeslseoat a oanarS iss |Time range (hrs) / Tempo di mantenimento (ore) ‘None eras cae ease to = ce an eae area Toa a ieee ‘CurrentiCorrente “or | weieo | gpd Saale em) ems TERE bowwd 22 | EEE |e | S| tea 5 - abe [puero| os e5e range v) | (emmy | (elem) fall boasies [TARE ab ri | cn cel [ee am ; ca (anaes (8S) 6 EfBRioscur age 25 of 199, MANUFACTURER'S WPS N/PROC.N. 132 «Rev. 0 WELDING PROCEDURE DaterData 09/07/2012 SPECIFICATION (WPS) Supp.WPORNJWPOR di supp. 12MI00261PO1/A, PROCEDURA DI SALDATURA EN 15614-1 |Welding Process(es)/ Proceso (i) di saldatura Type(s) Tipo 121 a) Fully mechanized ‘SheetFoglio 1/2 b) b) °) °) JOINTSIGIUNTI Joint typerTipo di giunto [Backing’Sestegno [Backing Material Type [Tipo materiale di sostegno Butt Weld NA. NA NA Weld preparation/Proparaziono |Method of preparation & Cleaning |Metodo di preparazione © pulizia PARENT MATERIALMATERIALE DI BASE 12 Spec. Type & Grade fromto [Specit. Tipo e grado da/a [Thickness /Spessore (mm) |Group n.sGruppo |Outside diameter/Diametro esterno (mm) other Attro - Double V Machining and Grinding Lav, Mece. e Spazzolatura to Group n/al Gruppo 183552 EN 10025-2 183552 EN 10025-2 25 70 12 Dimensioniin mm FILLER METALS/MATERIALE D'APPORTO [Specification N/Specifica N. IEN Class / Classificazione EN ‘Size of filer metal/Dimensioni mat.d’apporto IF M, Trade name/Nome commere. mat.d'apporto IManufacturer/Fabbricante Flux trade name/Nome commerciale flusso ManufactureriFabbricante JAWS Classification a) EMI2k D) ° EN ISO 14171-5258) 232mm (OK Autrod 12.22 ESAB TEER FATE TT ESAS, ‘AWS AS.17 [WELDING POSITIONS/POSIZIONI DI SALDATURA Position/Posizione PA Welding progression/Progressione di saldatura NA Position(s) of flevPosizione(i) del cordone NA PREHEAT/PRERISCALDO Preheat Temp /Temperatura di preriscaldo (°C) 15 Interpass Temp /Temperatura di interpass (°C) MAX 260 Preheat maintonance/Temp. di postriscaldo (°C) NA GAS PI |Shielding/Protezione Trailing/Aggiuntivo Backing/Rovescio ma Percent composition / Composizione Gas (es/Gas (MixtureyMiscela | Flow rate/Portata 1 V 1 min W i 7 Timin 7 Tmin W i Tmnin Page 26 of 190, 7 MANUFACTURER'S WPS NJPROCN. 1312 Re 0 WELOING PROCEDURE —_|aterData osrvr012 SPECIFICATION (WPS) ‘Supp. WPOR N/ WPQR di supp. 12MI00261PO01/A PROCEDURA DI SALDATURA EN 45514 JELECTRICAL CHARACTERISTICS (see table below) Sheet/Foglio 2/2 ICARATTERISTICHE ELETTRICHE (vedi tabella) caret Oores De Poy Polar e eof eta Tanaar fr 15 GHAVD [ Modo renner 135 (GMAW) wk Tungten Encode Type & Sze Tipo e din aatrodo W WA ecroe nin Teed speed regelCanpo di vetoch dl lo ry TECNIQUE/ TECNICA Sting or Weer Baad Cordonl avo anh are Orie or Gus Cup Size /Dlamatro def ogeloocaramica 25mm ~ “al & Interpass Cleaning / Pulizia iniziale e di interpass Brushing and Grinding ted of Back Gouging etodo declare Gang 1 sound metal OeatoionOncazione WA pio acon co iaaeee Doar WA Sando Diane Distance Wer 6 far. Pa tipo, Gre Pes (por ieyPaneata singolao ata (pr let) wat sco a MN Gon Sn Sle [Torche angle / Angolo torcia 90° ter ato 7 POSTWELD HEAT TREATNENT ANDIOR AGEING TRATTAMENTO TERMICO E10 INVEGCHIAMENTO ee None ies ange (9) Tans ol aROTANOP oe] Were ang ae Grodan dl facabdanento Clora) ea lng rate Gradlenia rater (Clos) fa ne ee aby = = coos | epee | sSieeid fi | ise oat Passate | Processot) | 2298 [Ozimm) BB | Fae Volt Range Hest input | ea | Eng y [Pome] a2] EEE | atte | com | “sey stra | Satdatura | ZeO aa & Campo di | Velocitadi | Apporto | Other Altro & fo tonsione Saldatura Termico 3a [ter] emtax | az | cer [us en] a1 > ae] e > ot [rsa + teal a eon) | centec| 992 | ccc lea cerea| a7 [a> weiss ma| a gar ar ewiaeg [rosa cee ee ae ae we a ade 77 ea IE [ke el Poe ee ean] zt sein oat] oc eas ol eran wm et ho anes aa | i Deer [ow + mea[an + sion + aulana > eral a ‘Siete a aa: a INA MANUFACTURER'S: |WPS N./PROC.N. 14/12 Rev. 0 WELDING PROCEDURE |Date/Data 09/07/2012 ‘SPECIFICATION (WPS) Supp WPOR N/WPOR di supp. 12MI00261P02/A_ PROCEDURA DI SALDATURA EN 156144 Welding Process(esy/ Sheet Foglio 172 Processo (i) disaldatura a) 421 ») °) Type(s)/tipo a) Fully mechar ®) °) JOINTS/GIUNTI Joint ypertipo di gtunto Filet Weld aacking/Sostegno NONE Backing Material Type NA [Tipo materiale di sostegno NA eae) Wels proparator/Proparazione ‘Square preparation Method of preparation & Cleaning Machining and Grinding IMetodo di preparazione e pulizia Lav. Mece. @ Spazzolatura PARENT MATERIAL/MATERIALE DI BASE |Group n/Gruppo 12 toGroup nJalGruppo 1.2 x spec. Type & Grade fromfo 5955/2 EN 10025-2 Speci. Tipo e grado dala 5955/2 EN 10025-2 Hmickness sSpessore (mm) 20 outside diameter/Diametro esterno (rim) = Other! Alto ia Dimension in mm FILLER METALS/MATERIALE D'APPORTO a D @ specication N/Specitica N ewnak EN Class /Classificazione EN ENISO 1417 FA S251 sizo of filer metalDimensioni mat.'apporto O32 mm FM, Trade nameitiome commere. matd'apporte ‘OK Autrod 12.22 Manufactured Fabbricante ESAB Flux trade name/Nome commerciale fhusso oe IManutactorerFabbricante ESAS Jaws Classifcation AWS A517 WELDING POSITIONS/POSIZIONI DI SALDATURA Positer/Postzione PB Welding progrescion/Progressione di ealdatura WA Positon(s) of flevPosizione() del cordon WA PREHEATIPRERISCALDO Preheat Temp /Temperatura di preriscaldo (°C) 20 nterpass Temp Temperatura di interpass ("O) WA Preheat mainionance/Temp. di postriscaldo (°C) NA ions Percent composition / Composizione Gas (es)/Gas (Mixture)/Miscela Flow rate/Portata Plasma 7 D 7___tmin |Shielding/Protezione W 1 W min reiling/Agaiuntivo 7 7 77min acking/Rovescio 7 7 7m Page 28 of 190 MANUFACTURER'S WPS N/PROGN. 14n2sRev. 0 & WELDING PROCEDURE Date/Data 9107/2012 SPECIFICATION (WPS) ‘Supp WPOR.N/WPOR di supp. 12MI00261PO2/A PROCEDURA DI SALDATURA EN 1561441 ELECTRICAL CHARACTERISTICS (see table below) ‘SheetFoglio 2/2 CARATTERISTICHE ELETTRICHE (vedi tabella) [Curent / Corrente 0C Polarity /Potarita eP [Mode of Metal Transfer for 135 (GMAW) / Modo di trasfper 135 (GMAW) WA FTungsen Electrode Type & Size / Tipo e dim.eletirodo W NA Electrode wirw feed speed range/Gampo di velocita del filo WA TECNIQUE/ TECNICA [Stving or Weave Bead / Cordoni strato larghi Siving [Ose or Gas Cup Size /Diametro del'ugello o ceramica 25 0m al & Interpass Cleaning / Pulizia iniziale @ di intorpass WA Method of Back Gouging / Metodo di solcatura WA Osciation / Oseillazione WA lAmpitude / Ampiezza NA Frequency / Frequenza WA [Stand off Distance / Distanza ibera filo (mm) 30 mm Mute, Single Pass (per Sideyassata singola o mulipla (per lato) ‘Single Single or Mutiple Electrodes / Elttrodi singoli o multipl Single Frarche angie Angolo torcia 30" [Other Aitro| 7 POSTWELD HEAT TREATMENT ANDIOR AGEING TRATTAMENTO TERMICO E/O INVECCHIAMENTO Temperature range /Intorvalo di temperatura (°C) None Time range (hrs) / Tempo di mantenimento (ore) None "ating rate /Gradiente di riscaldamento ("Glora) None ~ooling fate / Gradiente di raffreddamento (*Clora) None Filer CurenvCorente runs = = S| wore [gee a 6 € ay s mer | pocwses | 82 3 Taal peed pete | tones | $256 oem) 22 | & Hy vot Meer || Tonltele re ‘al SEs [Pamevol os | EEE | rae | commm | ‘tiem strati | saldatura | BESS ga) ge Campo dt | Velocitaat | Apporto | Other Altro = a tensione Saldatura Termico 7 [at ewiax [asa |ocer [ee > oul ofa + alamo + oa a Examiner or test body Preside 28 of 190, SINCERT RINA ese WELDING PROCEDURE QUALIFICATION RECORD (WPQR) N. 1OMIO0SOPOL/A, Manufacturer ITALGRU s.r. - AMBIVERE (BG) WPQR No. oto Dated Manufacturer's welding procedure (WPS) No. oo Dated 93/02/2010 RANGE OF APPROVAL Welding process iaisi ‘Type Manual Joint type P/V and branch conneetions with angle over 60° BW ssnb-ssmb-bs/FW 141 P/T and branch conneetions with angle over 60° BW ssmb-bsgg-bsng/FW 111 Single/Multiple pass Multiple Parent material group(s) Hel (subgroups 1.1, 1.2, 1.3) ISO/TR 15608 With a specified minimum yield strength < 460 MPa Parent material thickness (mm) Butt Joint =6,251025 Fillet Joint t=62Sto1S 1, = 625 to 1S ‘Throat thickness (em) no restriction 141 Weld deposit thickness (mm) 2,1t06 141 31019 1 Outside diameter (mm) 84,15 and over Filler metal type Solid rod EN ISO 636; W 463 W2 Mo; Covered electrode EN 757: E 886 INIMo B42. HS Shielding gas (ISO 14175) Backing gas (ISO 1417) None Type of welding current DCEN 141; DCEP 111 Heat input kifem 6,110 28,3, Welding position PF Preheat min. (°C) 15 Interpass temp. Max. (°C) 100 Post weld heat treatment / Ageing None Other information - Welders name Marabotti Massimo Stamp No. MM Welding test conducted by ITALGRU sa Mechanical test conducted by SSM s.r. Laboratory test No. 484 dated 23/02/2010 At presence of RINA Surveyor N. Gusileo We certify that statements in this certificate are correet and that the test welds were prepared, welded and tested in accordance with the requirements of UNI EN ISO 15614-1: 2008 Standard. Requirements of ABS Rules for the Classifieation of Ships are also met. Issued at: Genova on 22 Mareh 2010 And RINA Services S.p.A, Form WPQRISI4_1 - 102008, Thisceticate consist of 4 pages Page 31 of 190 Certificate No, 1OMI00050PO1/A. Page 2/4 JOINT DETAILS AND WELDING SEQUENCES. SINGLE-V BUTT JOINT ONE SIDE WELDING; NO BACKING FOR 141; WITH BACKING FOR 111 Pas | oes | Hikes | Fuermencasitenion | aay | yay | Tort Hatt | oa (m/min) 1 14 24 EN ISO 636; W463 W2Mo| 125 2 5 10,8 * 2 | 24 [ENISO636: W463W2Mo| 136 | 12 | 5 118 3 [am 25 [EN7S:ESs6INMoB42Hs| 85 | 24 | 12 82 : a {om 25 [EN7SEESS6INMon42us[ 88 | 24 | 10 10. é iam 25 [EN7S7-ESs6iNIMoB42HS| 88 | 24 | 8 17 : « [om 25 [EN7S7:-ESs6iNiMoB42HS| 88 | 26 | 5 203 atts 8 i PARENT MATERIAL, Material specification EN 10210-1 ‘Type or grade ‘S460NH * Group(sySubgroup(s) No. (ISO/TR 15608) 1.3 ‘Thickness (mm) 128 Throat thickness (mm) NA. Diameter (mm) 168,3 Branch connection angle NA. Other * With impact test at 48°C (49 min) WELDING CONSUMABLES. Process 1a m Trade name(s) BOHLERDMO-IG __ BOHLER FOX EV 65 Specification EN ISO 636 EN 757 Classification / designation W463 W2 M E556 1Ni Size (mm) 24 25 Deposited metal thickness Groove 3mm 98mm ‘Throat NAL NAL Flux trade name NAL NA. ‘Consumable insert None None Other é 5 Foo WPQRISGL Page 32 of 190 Certificate No. 1OMI000S0POI/A, Page 3/4 GAS. Gas Mixture Flow rate (Viin,) Shielding ‘Argon NAL cy 1s Trailing None = : Backing None 5 = POSITION Welding position PF Other = PREHEAT POSTWELD HEAT TREATMENT Preheat temperature 15°C Temperature None Interpass temperature 100°C Time Other Other ELECTRICAL CHARACTERISTICS Current DCEN (141); DCEP (111) Ampere (range) See table Volts (Range) See table Mode of metal transfer NAL ‘Tungsten electrode size and type 2,4 mm; EN26848 WS? Other = ‘TECHNIQUE Travel speed (range) See table String or weave bead String Oscillation (*) NA. Method of groove/edge preparation Machining/Grinding Interpass cleaning Grinding/Brushing Method of back gouging NA. Oritice or gas eup size 10mm Stand offdistance (*) NA. Multiple or single pass Multiple Multiple or single electrodes Single ‘Torch angle (*) NA. [Other _(*) for fully mechanizedrobotic only Foon WPQRIS6IS_1- 102009 Page 33 of 190 -~ Certificate No. 10MI000S0POL/A Page 4/4 ‘TRANSVERSE TENSILE TEST Spec. | Width | Thickness | Area Total load Ree Figieiein (No) | _(am) (um) (rum?) ws) (Nimm’) TT 24,6 11,67 287,08 192918 672 Weld metal Tr 24,59 11,50 282,78 189463 670 Weld metal BEND TEST Type No. Result FACE TRANSVERSE 20FF ‘Acceptable ROOT TRANSVERSE, 2 OFF ‘Acceptable IMPACT TEST false specimens 10310 me 5 Test Impact values Spec No, Notch location Notch ype | ten ec) o WWT es ‘WELD 1S0-V 45 430-350-430 VHT o2 FUSION LINE 1S0-¥ 45 49,0 42,0-39,0 VAT: | WAZ. Imm PL. 1S0-V 45 55,0- 300-410 VHT32 [| HAZ+3mm FL, 1S0-V 45 34,0-55,0-36,0 VaTs: | WAZ.+5mm FL. 1S0-V 48 70,0- 76,0 - 82,0 HARDNESS TEST Location Typerload Maximum value Parent meta) HV10 236 HAZ(s) HVIO 269 Weld metal Hvi0 220 OTHER TEST MACROGRAPHIC EXAMINATION Acceptable MICROGRAPHICEXAMINATION _Not required VISUAL EXAMINATION RADIOGRAPHIC EXAMINATION PENETRANT TEST MAGNETIC PARTICLE ULTRASONIC TEST Issued at: Genova Form WPQRIS6I4_1- 102009 NON DESTRUCTIVE EXAMINATION ‘Acceptable Acceptable Not required Acceptable Not required (on 22 March 2010 Un ua} RINA Services S.p.A. Page 34 of 190 ‘SAGGIOSSM/TEST | OATA/OATE RAPPORTO/ REPORT ‘soo sPeRENTALE NETALSIoERURaICO st 1, | ORDINE / ORDER ‘SAGGIO/ TEST ‘esau rioan ere Gans suoranie Rob ovenasisbescetsaaATWY _|y_RISA/UTALORU 651 i ‘CLIENTE /cUsTowER e110 ETALGRU sri aawrvere, 26 DDESCRZIONE | DESCRIPTION WELDING PROCEDURE QUALIFICATION 141+111 PROCESS- FoB.PF - HPS 1.01/10 Base metal: EM 10210-1 *S460mH" - Welder name: HARABOTTI Maseino According to UNI EM 150 15614-1:2008 + ABS Rules RINA File 2010/M1/P0/50_- ABS €1le BO 1794191 [COLLAUDO/ WSPECTION PLACA /PLATE COLATA HEAT INA SpA DIMENSION DEL MATERIALE /DIMENSIONS OF MATERIAL (nm) Diameter 168,3322,5 ‘Soessore Pieca RESILIENZA Poy TRASIONE eRSION Tey. | acho Test Meacr res or a a Teo ev Tmesnees ‘Serene’ | “ne | aSserge| Semis (MeBRouen | naecont | nee So ‘ee | r e+ seo | fememanmae me Nima ne? * * nape wil 45 om | nn 500] on mm [de 6mm omit Se om cont) | tm fmm [me | noe 34.0 7 11,67 x 24,60 267,08 672 (broken in vela metal) T 11,50 x 24,59. 262,78 670 (Broken in weld etal) 7 12,5 25,0 FACE oD SATISEACTORY 7 12,5 ¥ 25.0 FACE BEND SATISFACTORY T 12,5 25,0 ROOF BEND SATISFACTORY T 12,5 25.0 ROOF BEND SATISPACTCRY 10x19,0x55 Noth vw 0/2 (ha) 43,0. 35,0- 43,0 10x10,0x55 Notch VHT 0/2 (FL) 49,0- 42.0- 39.0 10e10,0x85 Noten VHT 1/2 (WAg+Ine from FL) 55.0- 30,0- 41,0 A0e19,0x55 Noten VHT 3/2. (HAZe3RE from PL) 34,0- 55,0- 36.0 10x10.0x55 Moto VHT 5/2 (HARSSEm from FL) 70,0- 76,0- 62,0 waceo Bsito/Result: SATrsracroRY NoRWE/ STANDARDS NOTE REMARKS [RESPONSABILE DEL LABORATORIO OPERATORE IspeTToRE: OPERATOR WsPecroR 0 Mypz2 $s ‘Questo certiicato ci prova non pub essere riprodotto parziaimente salvo approvazione scrita dello SSM ~ ‘Ths test certificate canno! be reproduced partially except writen approval of SSM Page 35 of 199, CertiCert. | PagiPage RAPPORTO DI PROVA | N.WWo. 484 2 dilof2 atone BV ON nS TSPESL UR RNA TW TEST REPORT Saggio/Tost SSM | Sagge/Test 1408 0410 Cliente/Customer Ordine/Order ITALGRU Srl AMBIVERE 8G Rilievi di durezza HV10/Hardness test HV 10 Age ver Gu LMN Valore massimo richiesto / Maximum requied value: 380 HV10 clo{eEl{FiciH}]i{uej}mi{[ni[ole 210 | 212 | 230 | 265 | 268 | 217 | 220 | 219 | 260 | 258 | 261 | 236 | 234 21g | 221 | 239 | 236 | 240 | 209 | 210 | 211 | 269 | 250 | 249 | 220 | 228 Valore massimo per zona / Maximum value for area ZF = 220; 2TA = 269; MB = 236 Nital 5% Macro examination: Satisfactory DatalDate L'lspettore/The Inspector { bf ‘ 7) Page 36 of 190 ‘SAGGIOSSM/TEST | DATATOATE CCERTIFICATO CERTIFICATE M1408 2ayo2/an0 [Mc ast ‘ORDINE ORDER ‘saaci0/ TEST wearers teste noes AusrunbssbsevonvastorescutemnaTwy |N._RINA/ITALGRY Set 1/20 ‘CLIENTE /cusTowER __rrateny set aververs 3G DESCRIZIONE OESCRPTION WELDING PROCEDURE QUALIFICATION 141+111 PROCESS: Pos.PF - MPS No.01/10 Base metal+ EN 10210-1 "S460" - Welder name: MARABOTTI Massimo According to UNE Bi 150 15614-1:2008 + ABs Rules RINA {116 2010/MI/PO/S0 - ABS Ese Bo 1794191 RADIOGRAPHIC EXAMINATION Inspection INA / ARS Materiat Bu 10210-1 =s46oumt* Material conditions as weld Welding process muvee Geometry of the weld 20 WPS Material dimensions Diameter 168,2x12, San Standard of examination: EN 1435 Standard of acceptanca + EW 150 12517.1 Level 1 Inetrusent Gtlardoni 200/8 Source aize 2,382.2 Film Agta D5 10x24 ‘Types of screens Pb 0,05/0,10 1a a 462-1 m2 Pe Film position fig.14 ew 1435 type of exposure double walt Radiation scurce 200KV Baa Source to film distance + 600mm ‘ime of exposure 5 minutes Processing technique anual Fim deneity a RESULTS OF EXAMINATION Acceptable Acceptable Acceptable Acceptable Acceptable Acceptable + February 12,2010 LisPeTTORE THE iwsrecrOR s/ Page 37 of 190, a 'SAGGIOSSM/TEST | OATATOATE. [CERTIFGATO/ CERTFICATE Ns408 23/02/2010 [Nc __1s2 stW0g srenmentaue vevaLspenuroice set xt, | ORDNE ORDER ‘SaaGi0/ TEST ataguegan ao. ies Seaton ‘avoncrns Absovemisiresstremmuoy | n,_RINA/TTALGRU Set m_01/20 ‘cLEnTE /cusroweR TALGRU sel AMDIVERE B DESCRIZIONE / DESCRIPTION [WELDING PROCEDURE QUALIFICATION 1414111 PROCESS- Pos.PF - WPS 10.01/10 Base metal: EN 10210-1 "S46OKH™ - Welder nase: HARABOIT Massino According to UNI EN 150 15614-1:2008 + ABS Rules RINA €11e 2010/MI/FO/S0 - ARS Eile Bo 1754191, MAGNETIC PARTICLE EXAMINATION Inepection INA / ABs material ey 10210-1 *ss6o%e Material conditions 12 weld Welding procese rasan Goowatry of the weld ee WPS Material dimensions Gianever 168,3x12, 50m Standard of examination + EN 1290 Standard of acceptance + EN 1291 level 2 Tagtrunent CoN magiscop with snodable joke Magneting detecting CM black ink up to CoM vecopl Type of magnetization by joke current ac Surface conditions 2 weld Tost temperature environsent MATERIAL DESCRIPTION ‘Toots carried out on all accessible weld suctaces RESULT OF EXAMINATION: Acooptable EXAMINATION RESULT + Mo relevant indications aesuLe + Acceptable Dare 2 February 12, Lopprurone ne ooeearon Giuseppe Fane SRI INTEN 73 ger Page 38 of 190 SINCERT RINA WELDING PROCEDURE QUALIFICATION RECORD (WPQR) N. 10M100105P02/A Manufacturer 1TALGRU s.r. - AMBIVERE (BG) WPOR No, 1210 Dated Manufacturer's welding procedure (WPS) No. Pao Dated 11/03/2010 RANGE OF APPROVAL Welding process wanes nt Type Manual 141+ 111; Fully mechanized 121 Joint ype Plates and Pipes BW ssnb-ssmb-bv/FW 141 Plates and Pipes BW ssmb-bs/FW 111 and 121 Single/Multiple pass Single 141; Multiple 111 and 121 Parent material group(s) 1-1 (Subgroups 1.1 and 1.2 only) ISO/TR 15608 With specified minimum yield strength < 355 MPa Parent material thickness (mm) Butt Joint = 20 t0 80 Fillet Joint t; =5 and over Sand over Throat thickness (mm) 1St03 M41 no restriction U1 and 121 Weld deposit thickness (mm) 1.41026 141 31010 Nt 1651066 121 Outside diameter (mm) Over 150 Filler metal type Solid rod EN1668 W2Si; Covered electrode EN499 E465 B32 HS FluyWire combination EN756 S3Si/ EN760 SA FBI 55 AC HS Shielding gas (ISO 14175) Backing gas (180 14175) Non Type of welding current DCEN 141; DCEP 111 and 121 Heat input ki/em 48+7,9¢441y 9.22,8(111);8.3°22,1021) Welding position PA and PB Preheat min. (°C) 10 Interpass temp. Max. (°C) 200 Post weld heat treatment / Ageing Yes Other information - Weldersname — Quadri En Welding test conducted by Wat No. QE U sar Mechanical test conducted by SSM si. Laboratory test No, 779 dated 23/03/2010 Atpresence of RINA Surveyor N. We cettfy that statements in this certificate are correct and that the test welds were prepa With the requirements of UNI EN ISO 15614-1: 2008 Standaed. Requirements of ABS Rules for the Classification of Ships ave also met, ‘welded and tested in accordance Issued al: Genova on 21 April 2010 Aine Adie RINA Senices § pA Form WPORISG14_1 192009 Tis corti consis of 4 pages age 39 of 190 Certificate No. 1OMI0010SPO2/A. Page 2/4 JOINT DETAILS AND WELDING SEQUENCES fer | tone | Gammel | meal] anos | von | cs [esr | or gem/miny | 50° 2 5 Other * With impact test at -35°C (34) min) WELDING CONSUMABLES Process 1 um 121 ‘Trade name(s) FRO ALTIG SGI TENSILFRO 2000 FRO AS37LN Specification EN1668 EN499 EN7S6 Classification / designation W2Si E465 B32 HS S38i Size (mm) 32 4and s 32 Deposited metal thickness Groove 2mm Smm 33 mm Throat NA. NAL NA. Flux trade name NA. NAL FRO AS630 * Consumable insert None None * EN760 SA FBI SS AC HS Other - : : Foum WPQRIS6IS_1- 102008 Page 40 0f 190, Certificate No, 10MI0010SPO2/A, Page 3/4 GAS Gas Misture Flow rate (Umin}) Shielding Argon 141 aa ae = ioe ‘Trailing = None eo : - Backing Nowe | : Y 7 POSITION Welding position PA Other = PREHEAT POSTWELD HEAT TREATMENT 7 Preheat temperature, 110°C perature — 610°C Inerpass temperature 200°C Time 2 hours min Other = Otter _See relevant chart ELECTRICAL CHARACTERISTICS Current DCEN 141; DCEP 111 and 121 Ampere (range) See table Volts (Range) See table Mode of metal transfer NA. Tungsten electrode size and type «3,2 mm_ ISO 6848 - WS2, Other - TECHNIQUE Tra 1 speed (range) See table String or weave bead String Oscillation (*) None “Method of groove/edge preparation Interpass cleaning Grinding/Brus! ‘Method of back gouging NAL ing/Grinding Orifice or gas cup size 9 mm Stand off distance (*) 30. mm ‘Multiple or single pass Single 141; Multiple 111 and 121 Multiple or single electrodes Single Torch angle (*) 90° Other _(*) for fully mechanized/robotie only Form WPQRISEH_| - 102000 Page 41 of 199 Page 4/4 ‘TRANSVERSE TENSILE TEST ed | tom Gm) Moy | ovis panes rm [2sa7_[_ 3008 | 7571 383098 506 Base metal 2 | 2519 | soos | 7571 383401 506 Base metal rrs_| 2520 | 300s | 75726 389989 sis Base metal rs | 2520 | 3000 | 75781 384058 507 Base metal BEND TEST Te No. Result SIDE TRANSVERSE 40FF “Acceptabie IMPACT TEST fu ze specnes 10210 seer. | Nacriaon | nownape | gah, tapet is Wro WELD 1S0-V 35 182-192-177 WT os WELD. 180-V 35 118-165-143 VHT «| _ FUSION LINE 1S0-V 35 182-167 ViT ess |__ FUSION LINE 1S0-V 35 145-121 VuTy, | HAZ+immFL. | 1s0-v 35 160-118-160 VHT 129.5 HLA.Z. + 1mm FL, Iso-V 35 149-161 - 146 Vit, | HAZ+3mmeL | 1S0-V 35 155-139-109 ViTons | HAZ+3mmFt. | 1s0-V 35 11 159-118 Vite: | WAZ+5mm Fi, | _1s0-V 35 168-154-146 VHT 52555 HAZ. + Smm F.L. Iso-V “38 __ 151-119 - 148 HARDNESS TEST Location Typeloud Maximum value Parent metal(s) HVIO 187 HAZA(s) HVIO 212 Weld metal HVIO 201 OTHER TEST MACROGRAPHIC EXAMINATION Acceptable VISUAL EXAMINATION MAGNETIC PARTICLE ULTRASONIC TEST Issued at: Genova Form WPRRIS614_t - 1072009 Acceptable Acceptable ‘Acceptable on 21 April 2010, NON DESTRUCTIVE EXAMINATION Page 42 of 190 sie seni Tesyontavonre | rapronToy RePORT mao ayo |Mas ‘STUDIO SPERIMENTALE METALSICERURGICO SSM sri. | ORDINE / ORDER ‘SAGGIO/ TEST riot smonmare naw ewias Steamer _|q_RINAVTTALGRY 851 ne (CLIENTE / CUSTOMER a ie view ovens a DESCRIZIONE/ DESCRIPTION i Lae WeDING PROCEDURE GURLKFICATION 14is11¢121 pROCESS- FoR.eA: WES 12/10 bane metal: HN 10028-3 “8355iH" - welder naner QUADRI fecieo presenta 200° 56L4-La3004-# Abe aloe FINA {Lle 2010/04/F0/308 = ABS tite 89 1794191 cottaon nseeCriON uRcea/PuaTe cousra ear ann gp CMEXSON CEL UATERALE/OMENSIONS OFWATERAL nm) shickness 40 Seessore | are PEGA | ‘RESILIENZA = ayreenweerey ‘BEND TEST (PACT TEST i ngewe | “Seta | Sm [semame] em [Meneses 7 i oats | sep a esse | Ree as i me dew | geal tes aea|on fee [ctr aoa ae soso tre ae 730,08 28,07 787 S06 (ncnkan dn bape matt FT aooe w 25,39 787.7 06> Conibaa i BAe ast 3 3010s x 28,20 187.36 HS. (oeohen au: bebe aotall 3 anos n 25.20 737081 507 (aroken in base metal 7 lo 40,0 S108 em tarserncromy 7 410 5 19,0 S108 Bam EATISPACTORY + flo $10.0. stom aim sxrzanncron + 410 5 10,0. st0e sem Geena Yowlo,0n58 Notch wr 0/1 Gm) 122,0-192,0-171,0 \onl0;0x56 Notch Yr 9/29,3 Om) haa-te3,0-163,0 fowigvonss notch ww Ot (Us den.0-467.0-183.0 foxio,0nss Noth vr 0/29,8 hesse-t21,0-124,0 tord0.0n35 etch Vr 71 ination from FU ieoce-tte,o-1e0.e Yon10,0555 Notch nF 1729.8 (ahzeien from FL) tas.e-ier,o-1s6,0 somt0,0x58 otch HP 3/2. iden from Fu) rs5,0s389,0-108¢0 ton10,0985 fateh VHP 3/29,5 (izeien fron FL) 1b1,0-189,0-118,0 1n10,0n35 atch HE 5/1 ances Efom Fu) 160.0-154,0-146-0 tont0,0n88 toh SMP 4/29,8 izesem from FU) tstse-t19,0-148,0 orm) sranoanos nore nema ‘Questo cette prova non pub essere iprodoto parzatmente salvo approvaaione scrtta dalla SSM ate cannot be reproduced partaly except witen approval of SSM. Page 43 0f 190, M2096 asvosano |W ™ 5 saci ssm/TEST oATATOATE |RapPoRTO/ REPORT [prawn ‘TU0! SrenmeNTALe WETALSIERUROICO sits | ORDNE / ORDER “hate areganto-fsiesGoBsennts is AOS By OVA SSbeSLURSAMATW |, _RINA/TTALGRU Srl au? ‘cUiewTe / cusToWER raveRu sri amervERe 88 = DESCRIZIONE DESCRIPTION WELDING PROCEDURE QUALIFICATION 141+111+121 PROCESS- Po8.PA- WPS 12/10 Bage metal: EN 10020-3 #P955NHI" - Welder name: QUADRI Enrico ‘According to UNI EN 150 15614-12008 + ABS Rules RINA file 2010/Mi/P0/105 — ABS Fite 90 1794191 couaveo/maPecTION puncen/PusTe ccouata near wana spa DIMENSION DEL MATERMLE/OMENSIONSOFAATERAL (mm) shckness 40 rece % awa = a RESWIENZA on) Daresinnoges ‘END TEST pact Test ‘Area delta | Langhazza [Snervamenio | Rotra [Alungamento] visions Tw. Ky r jj (Se = eS] = pee = i an Srengi “Aros cB som | Re caine) Si] (eee cea, Hy mesa fegreliomcnl ats be mn mn 490 | mn mo a= 40mm mtr J min menage. NoRME | sTANDAROS NOTE REMARKS Mechanical tests carried out after heat treatment at 610°C for 2 houre Page 44.01 190 ee } a fs CertiCert, | Pag /Page sm aegitaigian te CERTIFICATO DI PROVA | nwo. 779 |3cior 3 unin: 888 8 ON AS ISPESL LR UAT TEST CERTIFICATE ‘Saggi'Test B Cliente/Customer OrdinelOrder ITALGRU Srl AMBIVERE BG _ RINA/ITALGRU Dureza HV 10/HARONESS TEST HV 10 EF Lum Fou) Fig/H]tj{ejminjo}|elfa 197 | 201 | 191 | 200 | 178 | 165 | 160 | 156 | 154 | 152 195 | 153 | 156 | 193 | 202 | 212 | 180 | 176 | 179 | 197 | 192 | 186 \Valori massimi/Maximum values: WM) 201 ~ HAZ) 212 ~ Base metal) 157 Hardness tests carried after heat treatment at 610°C for 2 hours Nital 5% Transverse section ‘Macroscopic examination: satisfactory DatalDate L’Operatore/The Operator Litspettore/ he inspector 23103/2010 Ginbenpe Fazio Patitanrn Page 45 of 190 ~-$sMo——_____—— ‘STUDIO SPERIMENTALE METALSIOERURGICO SSM 6. AllegatolEnclosed DIAGRAMMA TRATTAMENTO TERMICO Cert/Cert. Pag /Page. HEAT TREATMENT DIAGRAM NINo779. 1 dior t Cliente/Customer Ordine/Order ITALGRU Sri AMBIVERE BG — RINAITALGRU Sit Descrizione/Description WELDING PROCEDURE QUALIFICATION 141+111+121 PROCESS Base metal: EN 10028-3 "P3SSNH" - thickness 40mm Heat treatment at 610°Cx2 hours Heating rate < 100°C/h — Cooling rate = 90°C/h. TRA A Page 46.0190 SAQGIOSSM/TEST | OATA/OATE mee S1VO SPRMENALE METAL SDERUACICO SSM weg innoan tewse eas ‘CLIENTE cusroweR ty RINA/ITALGRU se |__aravony sea DESCRIZIONE) DESCRIPTION [WELDING PROCEDURE QUALIFICATION 141+111+121 PROCESS- Fos.FA- WPS 12/10 Base metal: EX 10028-3 *P35SKH" - Welder nane: QUADRI Enrico According to UNE BN 80 15614-1:2008 + ABE Rules RINA file 2010/1/P0/105 - ABs file 80 1794191 AMBIVERE a) ULTRASONIC EXANINATION Inspection 2 RMA Mavertal Be 10028-3 *Passini" Material condisions fas weld after heat treatment Welding process ranenins121 Goonetry of the weld see HPS Material dimensions thickness 405m Standard of examination + EN 171¢ method 3 Level @ Standard of acceptance + EN 1712 method 1 level 2 / ABS rules Istrument + Olimpus Pananetrice 3D? Epoch LT Linearity +N ‘Time base calibration + 250s" Sensivity calibration + dianeter 3 Probes! Keaubkramer MBAS/BNB*4 dus-0°45*60°70"- 10/6x8nm Method of examination + contact ‘coupling + couplant Nor FY Calibration pulse height + 80% Scanning ampiicude + saan Bvaluation amplicude + 46a ‘nest carried out from all accessible surfaces RESULT OF EXAMINATION + No relevant. indications, pare March 19, 2010 Lorenarons sxe operaron Giuseppe Fazio ISNT TC-1A flo 2 INTBN 473 VT. Page 47 of 190 SAGGIOSSM/TEST | ONTA/OATE M2080 23/03/2010 c tuoi speRmanraLe weraLsoeRuRcico sang, | ORDINE ORDER [saccior reer aes Ftc rercn sae ST LeeLee |q_RtUA/aMALORD set oe ‘CLIENTE CUSTOMER TALGRU sei awervene 20 DESCRIZIONE | DESCRIPTION WELDING FROCEDURE QUALIFICATION 14141124121 PROCESS- Pos.PA- WPS 12/10 ease metal: BN 10028-3 "P3SSKH" - Welder name; QUADRE Enrico According to UNI BN 150 15614-1:2008 + ABs Rules RINA file 2010/M1/PO/105 - ARE Eéle BO 1794191 MAGNETIC PARTICLE EXAMINATION Inspection Rina, Material ‘mu 1026-3 «Fassia Material conditio as weld after heat try Welding process tareainiaa Geometry of the weld see HPS Material dimensions ehicknees 40em Standard of examination + EN 1290 Standard of acceptance + @N 1291 level 2 / Ass rule: Instrument (oa magiscop with snodaple joke Magneting detecting Coat black ink up to CoM vecopl: ‘Type of magnetization by joke Surface conditions a2 weld ‘Test comperature environment MATERIAL DESCRIPTION Tests carried cut on all accessible weld surfaces RESULT OF EXAMINATION: Acceptable EXMHINATION RESULT + No relevant indications + Accepeable Dare £ Maren 19, 2010 LOPERATORE THE OPERATOR ype Fazio Page 48 0f 190, a WELDING PROCEDURE QUALIFICATION RECORD (WPQR) N, 1M100067PO1/A Manufacturer FTALGRU sr. - AMBIVERE (BG) WPOR No. out Dated Manufacturer's welding procedure (WPS) No. own Dated 24/0272011 RANGE OF APPROVAL Welding process 138 Type Partly mechanized Joint type Plates and Pipes BW ssnb-ssmb-bs/FW Single/Multipte pass Multiple Parent material group(s) Ml ISO/TR 15608 swith a specified minimum yield strengt < 358 MPa Parent material thickness (mm) ButtJoint=7,$ (030 Fillet Joint )=7,St018 b= 7,5 t018 Throat thickness (mm) No restriction Weld deposit thickness (mm) 7,8 t0 30 Outside diameter (mm) Over 150 Filler metal type Solid wire ISO14341-A: G 46 4 M GASIL Shielding gas (ISO 14175) M22 Backing gas (ISO 14175) None Type of welding current peer Heat input Kem 4,810 9,9 Welding position rc Preheat min, (°C) 18 Tnterpass temp. Max.°C) 180 Post weld heat treatment / Ageing None Other information — Welders name Baceal Antonio Stamp No. BA Welding test conducted by ITALGRU sr. Mechanical test conducted by SSM s.r Laboratory test No. 764 dated 09/03/2011 At presence of RINA Surveyor N. Guleo We cenify that statements in this certificate are correct and thatthe test welds were prepared, welded and tested in accordance with the requirements of UNI EN ISO 15614-1: 2008 Standard, Requirements of ABS Rules for the Classification of Ships are also met, Issued at: Genova ‘on 16 March 2011 ve RINA Services S pA Fon WOORISGI4_1 1072009 Thscertifiese comiss of 4 pages Page 49 of 100 Certificate No. | M100067PO1/A, Page 2/4 JOINT DETAILS AND WELDING SEQUENCES. SINGLE-V BUTT JOINT ONE SIDE WELDING; NO BACKING was | Proce | ee cnasiesio Saree | fa eaiors Toner (m/min) 1 135 12 eGaodM GIS | 160 | 16: 16 5 2 |_135 12 Gasameossin | 240 [235 | 4s 69 z 34 | Bs 12 | Bolsa GaoamGssin | 240 [23,5 | 45 60 : 3.67 | _135 12 [OA GIaMGasin | 240 [ 235 [45 60 sol] 135 12 | Sosa Gaeamarsin | 240 | 233 | 4s 60 = ra \ (: 3 PARENT MATERIAL, “Material specification ‘Type or grade ‘Thickness (mm) Diameter (mm) Branch connect Other angle Group(s)Subgroup(s) No. (ISOTR 15608) 1,2 EN 100283 P3S5NH * 1s Throat thickness (mm) NA. NA. NAL * With impact test at -35°C (34 J min) ‘Consumable insert Other WELDING CONSUMABLES, Process ‘Trode name(s) Specification (Classification / designation Size (mm) Deposited metal thickness Groove ‘Throat Flux trade name 138 SAFILO 128 CA3 1SO14341-8 464M GaSil 12 15mm NA. NAL None Foo WPORIS6I4_ 1 - 102000 Page 50 of 190 Certificate No, 1! MI00067PO1/A Page 3/4 Gas Gas Mixture Flow rate (Umi) Shielding : 95% Ar+S% 02 18 Trailing None - : Backing None : POSITION Welding position Pc Jother PREHEAT POSTWELD HEAT TREATMENT. Preheat temperature 15°C Temperature None Interpass temperature 150°C ime = Other = Other = ELECTRICAL CHARACTERISTICS Current. CEP. Ampere (range) See table Volts (Range) See table Mode of metal transfer Short are (Ist pass); spray are (other passes) ‘Tungsten electrode size and type NA. Other = ‘TECHNIQUE ‘Travel speed (range) See table String or weave bead String Oscillation (*) NAL Method of groove/edge preparation Machining/Grinding Interpass cleaning Grinding/Brushing ‘Method of back gouging, NAL Orifice or gas cup size 19. mm Stand off distance (*) NA. Multiple or single pass ‘Multiple Multiple or single electrodes Single Torch angle (+) N.A. Other _(*) for fully mechanized robotic only Foam WRQRISGIS_1 - 192009 Page 51 of 190 aia Certificate No. 11 M100067PO1/A Page ‘TRANSVERSE TENSILE TEST Spee. | Width | Thickness | Area Total load Re Fracture location @o) | mm _| (mm (on) © (Nimm?) ti | 2sas [1433 | 30326 203789 561 Base metal tr | sas | 430 | 302,93 204693 S64 Base metal BEND TEST Type No. Result SIDE TRANSVERSE 4 OFF ‘Acceptable IMPACT TEST fall sie pees 103 10 - : Test Timpact values Spee No. ‘Notch location Notch ype | emp (0) 0 Wes WELD 1s0-V 38 149.0 - 161.0 152,0 VAT ois FUSION LINE 1S0-V 38 175,0-177,0--180,0 ViTins | HAZ+immeL. | 1S0.V 38 149.0 - 1030 150,0 VuTis | HAZ+3mmPL. | ISO-V “35 141,0- 1550-14000 VaTss | HAZ+SmmPL. | 1S0-V 35 17,0 - 1700 161,0 HARDNESS TEST Location ‘Typefload Maximum value Parent metal(s) uvio 168 WAZ) nvio 320 Weld metal HyL0 209 OTHER TEST MACROGRAPHIC EXAMINATION Acceptable MICROGRAPHIC EXAMINATION Not required VISUAL EXAMINATION RADIOGRAPHIC EXAMINATION PENETRANT TEST MAGNETIC PARTICLE ULTRASONIC TEST Issued at: Genova Foon WRQRIS6I_1 - 102009 NON DESTRUCTIVE EXAMINATION Acceptable Acceptable Not required Acceptable Not required fon 16 March 2011 enh RINA Services SpA Page 52 of 190 'SSm/TEST | DATA/OATE RAPPORTO/ REPORT paanarace ew siosz01_ | 168 sup srenaenraewetaLsigenunsico ssa, | OROINE/ ORDER 'saGGI0/ TEST "vacegh Argon Yaie2 Coane Wiggs tense ions nv [w._RIMA/TTALGRU Srb ‘CLIENTE/ CUSTOMER TALeRU srl ANeIVERE Bs. DDESCRIZIONE/ DESCRIPTION [WELDING PROCEDURE QUALIFICATION 135 PROCESS - Pos.PC - WPS No.0L/12 Rage metal: EM 10028-3 "P355NH" - Welder nae: BACCALA' Antonio According to UNE EN 180 15614-1:2008 + ABS Rules RINA €411¢ 2011/MI/?0/67 - ABS ¢116 BO 1922455 caLaan Tarn nscoa snare eae hes, amen TEAL COONS MATER mc ‘Spessore qatar a ‘PEGA RESWLIENZA — a rear (BEND TEST ‘(MPACT TEST “fees delta | Lunghezza |Snervawems| Roture [Atungamento| Sinzone Teo KV ese | ees sere un cee poe = e =) is ras pore = Isemee os ae | Se |e naltaem | asnen)aieestecn [tees ay, Sd iS | a ape |e pe | me NOTE) REMARKS Page £3 of 190 Cert/Cert, | Pag iPage RAPPORTO DI PROVA | N/No 764 2di/of2 TEST REPORT Saggie/Test SSM | Saggio/Te 445.8 ott Cliente/Customer Ordine/Order ITALGRU SH ae = BG_RINA/ITALGRU Si Durezza HV 10 /HARDNESS TEST HV 10 Der Gut LMN Valore massimo richiesto / Maximum required:380 HV 10 E o]uH timin 273 209 316 201 208 | 205 | 202 205 Valori massimi / Maximum values: ZF =209; ZTA =320 ; Mat.Base =164 1ENT, ital 5% Transverse section ‘Macroscopic examination: satisfactory Data/Date OPERATORE Operator 09/03/2011 Page 54 of 190 ‘SAGGIOSSMITEST | OATA/OATE [GERTGATO) CERTFICATE |P=anan> muse syoxaon |e _c 307 2 ‘siuog sretmantace veTansuerunerce sari | ORDINE | ORDER 'sA0000 TEST Gg. (eas Seance Anoramasosevonvmstresremnaruy | RINA/TTALGAY Sxl muh ‘CUENTE/ cusToNER rTaanu srt DESCRIZONE / DESCRPTON WELDING PROCEDURE QUALIFICATION 135 PROCESS - Foe.PC ~ WO No-01/11 age metal: EX 10028-3 "PISSIMY - Welder nane: BACCALA’ Antonio Aecording to UNI BH 180 15614-112008 + ABs Rule RIKA £416 2011/K1/F0/67 - ABS Elle Bo 1922455 Inspection + RIA - A98 maversat 12 10028-3 Possum Material conditions 2 veld Welding proces nse Geonetry of the veld + see WPS Material dimensions 2 Thick Standard of examination + EN 1435 Standard of acceptanca + EN 12517-1 level 1 rnatrunent £ Gilardent 200/8 source size 1 2,392.3 Film + Agfa DS 10x48 ‘Types of screens Pb 0,05/0,10 rer fe 462-1 #12 FR Film position ‘type of exponure Radiation source 200K bad Source to film distance: 700s, ‘Tine of exposure Processing technique + manual Film density 123 RESULTS OF EXAMINATION Pos.0-1) Acceptable pare. + March 02, 2011 LLOPERATORE THE OPERATOR MATTEO POIRE' UNIEN 473/180 9712 MEP? Page 55 of 190 ‘SAGO SSM/TEST | DATAVOATE 9703/2011 WELDING PROCEDURE QUALIFICATION 135 FROCESS - Pos.eC - WPS Wo.01/11 Bage metal: 1 10028-3 *PISSHH* - Welder name: BACCALA' Antonio According to UNE HH 180 15614.1:2008 + ABS Rules RINA £11e 2011/H1/70/67 - ABS Ete Bo 1922455 WAGNETIC PARTICLE EXAMINATION rnapection RIRA - ABS waterial Bu 10028-3 “Passau Material conditions wold Welding process as Coonatry of the weld woe Material dimensions Tulckness Ion, Standard of examination + EM 1290 Standard of acceptance + EN 1291 level 2 Instrument, CoM nagiacop with snodable joke Magneting detecting Co black ink up to COM vecoplase ‘Type of magnetization by Joke Surface conditions wed ‘Test temperature fenvironnent MATERIAL DESCRIPTION ‘Tests carried out on all accessible weld surfaces RESULT OF EXAMINATION: ‘Acceptable EXAMINATION RESULT + No relevant indications Acceptable pate March 01, 2011 LOPERATORE/ THE OPERATOR Giuseppe Faric Page 56 of 190 WELDING PROCEDURE QUALIFICATION RECORD (WPQR) NN. 11MI00067P02/ Manufacturer TTALGRU s.r. - AMBIVERE (BG) WPQR No. ont Dated Manufacturer's welding procedure (WPS) No. ot Dated 24/2/2011 EOF APPROVAL process 135 Type Partly mechanized Joint type Plates and Pipes BW ssnb-ssmb-bs/FW Single/Multiple pass Multiple Parent material group(s) 1 ISO/TR 15608 ‘ith a specified minimum yield strength < 335 MPa Parent material thickness (mm) Butt Joint= 12,8 to $0 Fillet Joint t;= 12,5 to 30 2,510 30 Throat thickness (mm) No restriction Weld deposit thickness (mm) 12,5 to 50 Outside diameter (mm) Over 150 Filler metal type Solid wire ISO1A341-A: G 464 M GASit Shielding gas (ISO 14175) M22 Backing gas (ISO 14175) None Type of welding current DcEP Heat input kJlem 4.3 109.9 Welding position pe Preheat min. (°C) 1s Interpass temp. Max.@C) 180 Post weld heat treatment / Ageing None Other information — Weldersname Baceala Antonio Stamp No. BA Welding test conducted by TTALGRU sir. Mechanical test conducted by SSM. Laboratory test No. 765 dated 09/03/2011 Atpresence of RINA Surveyor N. Gualeo We cemify that statements in this certificate are correct and that the test welds were prepared, welded and tested in accordance withthe requirements of UNI EN ISO 15614-1: 2008 Standard, Requirements of ABS Rules for the Classification of Ships are also met, Issued at: Genova fon 16 March 2011 hese RINA Services SpA, Foo WPQRISELE | - 102008 Page 57 of 190 Pant Certificate No. 11 MI00067PO2/A Page 24 JOINT DETAILS AND WELDING SEQUENCES. SINGLE-V BUTT JOINT ONE SIDE WELDING; NO BACKING. Pass | Process ae neal Filler metal classification | ainps | Vote fy ae aie (cav/min) 1_[_as 12__[ sousraGuamorsn | 160 | 165 | 16 79 5 aisles 12 [ so1sra Gaoamarsin | 230 | 235 | 45 58 zi a4 [135 12 | SOMuMEAGaeaMausi | 240 | 23,5 | 45 60 = 567 | 135 12 | somsracacamawsn | 290 [235 | 45 60 : Sion | 135 12 | Soumracasamonsn | 240 | 235 | 45 60 Rw i6| 135 12 | soma Gasamausin [| 240 | 35 | 45 60 : 1722] 135 12 [isowsararcueamonsin [ 240 | 23.5 | 4s 60 Z a aS 4 PARENT MATERIAL, Material specification EN 10028-3 Type or grade P3SSNH * Group(s)Subgroup(s) No. (ISO/TR 15608) 1,2 ‘Thickness (mm) 28 ‘Throat thickness (mm) NA. Diameter (mm) NAL Branch connection angle N.A. Other * With impact test at 38°C (34J min) cae WELDING CONSUMABLES Process 138 Trade name(s) SAFILO 128 CA3 Specification ISOL4341-4, Classification ‘designation _G 464M G4SiL Size (mm) 12 Deposited metal thickness Groove 25 mm Throat NA. Flux trade name NAL | ‘Consumable insert None ther : in Form WPQRIS6I4 5 - 102009 Page 88 of 190 Certificate No. 11 MI00067PO2/A Page 3/4 GAS, Gas Mixture Flow rate (Vimin.) Shielding : 95% Ar+ 5% O2 18 Trailing None : Backing None = POSITION Welding position Pc Other + PREHEAT POSTWELD HEAT TREATMENT Preheat temperature SC Temperature None Interpass temperature 180°C Time Other - Other - ELECTRICAL CHARACTERISTICS, Current DCEP. Ampere (range) See table Volts (Range) See table Mode of metal transfer Short are (Ist pass) spray are (other passes) Tungsten electrode size an type NAL Other = TECHNIQUE Travel speed (range) See table String or weave bead String Oscillation (*) NAL Method of groove/edge preparation Machining srinding Interpass cleaning Grinding/Brushing Method of back gouging NA. Orifice or gas cup size 19 mm Stand off distance (*) NA. Multiple or single pass Multiple ‘Multiple or single electrodes Single Torch angle (*) Nu Other _(*) for fully mechanized robotic only Form WPQRIS 102009 Page 69 of 160 Certificate No. 11 MI00067PO2/A Page 4i4 ‘TRANSVERSE TENSILE TEST Spee. ] Width | Thickness | Area Total load R, (No.)_| (mm) (mm) (om) wy (N/mm?) tm | 2827 [2504 | 632,76 351815 356 Base metal tr | 2524 | 2530 | 638,87 353768 554 Base metal BEND TEST Type No. Result SIDE TRANSVERSE 4 OFF ‘Acceptable IMPACT TEST {utsice specimens 10 10 mm Test Impact values Spec No. Notch location Notch ype | temp (°C) o YW ois WELD 1S0-V 238 147,0- 1770 166,0 VET ois FUSION LINE 180-V 38 204,0- 225,0 -231,0 VET iis | WAZe Imm BL. | 1S0-V “38 213,0- 218,0 - 199.0 VHT ons | HAZ +3mm FL. 1s0-V 238 166,0- 14650- 121,0 VHT sis | WAZ +Smm FL. 1s0-V 238 109,0 - 1360-1300 HARDNESS TEST Location Typetload Maximum value Parent metals) nto 157 HAZ) VIO 371 Weld metal HvI0 209 OTHER TEST MACROGRAPHIC EXAMINATION Acceptable MICROGRAPHIC EXAMINATION Not required NON DESTRUCTIVE EXAMINATION VISUAL EXAMINATION Acceptable RADIOGRAPHIC EXAMINATION Acceptable PENETRANT TEST Not required MAGNETIC PARTICLE Acceptable ULTRASONIC TEST Not required Issued at: Genova Foum WPQRIS6141- 102009 fon 16 March 2011 owl, RINA Services S.p A Page 80 of 190 DATA/OATE RAPPORTO | REPORT. syox2011 [mw us RIMA/TTALGRY Sel mw 02/1 raLoeu sei aMervERE 8. DESCRIZIONE/ CESCRITION ‘WELDING PROCEDURE QUALIFICATION 135 PROCESS - Poe,PC - HPS No.02/11 age motal: BN 10028-) *PISSHK" - Welder naner BACCALA! Antonio According to UNE HN 150 15614:1:2008 + ABS Rules INA E112 2011/11/90/67 - ARS {416 BO 1922455, PLACCA PLATE ‘COLATA (HEAT it DIMENSION! DEL MATERIALE /OIMENSIONS OF MATERIAL nem) cHickness 25 pam “RAZIONE TENSION TEST pecan | = weno rest Teas | gua [Senemoss| Rama [Aang] seme aeeae, {eee meet | aa [ieaaee| Tees amar" acta iE oer seror | cave st = z met | nme? | . Wome 95 i eee eee om [om afm fm =a soon on om | wet Le bree | | 34,0 7 25,04 x 25,27 622.76 556 (Broken in base metal) 2 25,20 x 25,24 638,57 554 (Broken in base matal) 1 35,0 x 10,0 SIE BEND setiafactory 7 25,0 «10,0 S108 Bem satisfactory = 25,0 x 19,0. sive BEND satiefactory 25,0 10,0 S158 BEND Sattafactory 1ox10,0x55. Motch YT 0/1,5. (2 147,0-177,0-166.0 10x10,0K58 Motch VIE 0/15 (FLD 204,0-225,0-231, 10x10,0K5 Hoch VT 1/1,5 (FUttem) 213,0-215,0-199,0 10x10,0055 Motch VIP 3/2,5 (PL¢3e@) 166,0-246,0-121 ox10,0n55 Notch Vi 5/1,5. (PL¢Sre} 109,0-136,0-139, sca Euito/Results Satisfactory oRaKE STANOAROS su 095;95 1 BY 160 6692-1109 wr ex 19214 fn 180 5173:10 tur et 1043-1407 » UNE EN 180 6507-6206 fn 075195 BN 180 148-1:10 rome creme ee oreo Ib Rossini ‘Questo cetgat di prova non pub essere niprocatoparziamente salvo epprovazione scitta dete SSM ‘Ths test cerieate cannot be reproduced patally except witien approval of SSM age 61 of 190 J Cenicert. — | Pag Page epanene-s RAPPORTO DI PROVA [N/No 765 dil of2 snes ABS 04 Dt 8 1SPESL US RMA TOY TEST REPORT ee s 4458 | 02/1 Cliente/Customer ITALGRU Sel Ordine/Order 8G_RINA/ITALGRU Sr AMBIVERE Dureza HV 10 / HARDNESS TEST HV 10 asc DEF Valore massimo richiesto / Maximum required 380 HV 10 Pos} A} B}|c|o{e;/Fic}|H}]i1}t{[mi{nio|ela 1 | 154 | 185 | 151 | 361 | 365 | 368 | 202 | 206 | 209 | 371 | 369 | 365 | 157 | 151 2 | 151 | 150 | 153 | 360 | 361 | 364 | 201 | 204 | 203 | 226 | 220 | 219 | 155 | 153 Valori massimi / Maximum values: 2F =209, ZTA =371 ; Mat Base =157 Nital 5% 1X Transverse section Macroscopic examination: satisfactory Data/Date OPERATORE Operator 09/03/2011 Page 62 of 190 ‘SAGGIOSSMITEST | DATATOATE TCERTICATOI CERTFICATE | PaORAT> (S100 sreeatstn meTacswenuncrco sui ns. | ORDINE/ ORDER — ‘saceio Tesr eStiania teats | GuENTE/cUsTowER rTaLcRU srt auarveRe Bo DDESCRIZIONE DESCRIPTION ‘WELDING PROCEDURE QUALIFICATION 135 PROCESS - Poa.PC - WPS No.02/11 Base metal: 4 10026-3 *73551M" - Welder name: BACCALA' Antonio According to UNE EH 150 15614-1:2008 + ABS Rules: RINA {Ale 2011/M1/P0/67 - ABE file Bo 1922455 WAGHETIC PARTICLE EXAMINATION Inspection + RINA - aps vateriat RN 0028-3 *Passtar= Material conditions sas wold Welding process 23st Coonetry of the weld + 00 WPS Material dinensions Thickness 25m Standard of examination + Ei 1290 Standard of acceptance + Bi 1291 Level 2 ineerusent (oa magiecep vith snodable joke Magneting detecting 5 CGM black ink wp to COM vecoplast ‘Type of magnetization + by Joke surface conditions as wold ‘Test temperature environsent ‘Tests carried out on all accessible weld surfaces fxernaion Rest bo celevant sndteations BES as ot, 308 SR) RINA site eae “BAJ Woualco Lorenarone/ re crenaren vosrern Page 63 of 10 ‘saaoI0 ss TEST SSM: DATA DATE masse gyoa/2011 ‘Uatagenpan often coscennns ‘ier noae lew ens CGUENTE /cusTOWER TTALGRU Se ‘eSCRIIONE / DESCRIPTION WELDING PROCEDURE QUALIFICATION 135 PROCESS According to UNE EN 150 154 RINA £416 2011/MI/20/67 Inspection Material conditions Welding proces Coonetry of the weld Material dimensions Standard of exaninstion Standard of acceptance Instrument Puan ye ror Fin position ‘Tye of exposure nadiation source source to fim distance ‘Tine of exposure Processing technique Film density Pos. Pos. 1-2 are LOPERATORE/ THe OPERATOR MATTEO POIRE' UNIEN 473/180 9712 yyy LIVELLO 2 Hie b ‘ORDNE | ORDER RINA/TTALGR Sel « Pos-FC = NPS Mo.02/11 SSI" - Welder name: RACCALA' Antonio, 614-1:2008 + ABS Rule ABS File no 1922455 kM 0028-3 «Passinie + an veld Ds, 2 thickn ASME section 1x 250m £2,3K2,3 naga D7 10x88 + Pb 0,05/0,10 + fig.t ev 1035 single wall + 200KY Baa, 600mm + manual 25 Acceptable ff SB RINA KIN Gualco Page 64 of 100 ean WELDING PROCEDURE QUALIFICATION RECORD (WPQR) N. 12M100027PO1/A, facturer — FTALGRU s.r. - AMBIVERE (BG) WPQR No, ome Dated 19/03/2012 Manufacturer's welding procedure (WPS) No. ona Dated 14/02/2012 OF APPROVAL process ISO.4063. 135 Type Partly mechanized ‘T-Butt Joint bsgg/FW Penetra Joint type Plates ingle/Multiple pass Mu arent material group(s) 1 ISO/TR 15608 With a specified minimum yield strength = 355 MPa Parent material thickness (mm) Butt Joint = 12,5080 Fillet Joint (= 12,8t030 = 12,8030 Throat thickness (mm) No restriction Weld deposit thickness (mm) 12,5 t0 80 Outside diameter (mm) Over 150 Filler metal type Solid wire EN ISO 14341-A: G 464M G Shielding gas (ISO 14175) M22 Backing gas (ISO 14175) None Type of welding current cer Heat input Kem Min 6,8 Welding position pc Preheat min. (°C) 20 Interpass temp. Max. °C) 180 Post weld heat treatment None Other information —- Welders name Marabotti Massimo Stamp No. MM FTALGRU sin. Mechanical test conducted by SSM S.R.L, Laboratory test No. 789 dated 19/03/2012 We certify that statements inthis certificate are correct and that the test welds were prepared, welded and tested in accordance ‘with the requirements of UNI EN ISO 18614-1: 2008 Standard Requirements of ABS Rules for the Classification of Ships are also met. Issued at: Genova ‘on 13 April 2012 esos RINA Services S pA Fou WTOR ISON. 1072000, This create coms of 4 pages Page 65 of 190 204 Certificate No. 12MI00027PO1/A. Page JOINT DETAILS AND WELDING SEQUENCES FULL PENETRATION T-BUTT JOINT; TWO SIDE WELDING WITH BACK GOUGING Pas eg | Filler metal Filler metal Travel| Heat input No. | P85 | diam. cmm) | — classiticavion | AMPS | Volk | speed | (kiiemy | ther (cavinin) 1 15 12 ENISOMBIA | 270 | 28 v0 a E Zw | 13s 12 Gaoamoasin [270 | 28 35 108 S PARENT MATERIAL, Material specification EN10028-3 ‘Type or grade P3SSNHL GrouptsySubgroup(s) No. ISOVTR 13608) 1.2 Thickness (mm) ' 5 Throat thickness (mm) Diameter (mm) NA Branch connection angle NA. Other 2 NA. WELDING CONSUMABLES. Process 135 ‘Trade name(s) SAFILO 128 CA3 Specification EN ISO 14341-A Classification /designation — G46.4M G4SIL Size (mm) 42 Deposited metal thickness Groove 25mm Throat NA. Flux trade name A. Consumable insert NAL Other ‘ Form WPQRISGIA_1 - 1072000 Page 66 of 190, Certificate No, 12M100027PO/A, Page 3/4 GAS. Gas Mixture Flow rate (Wimin.) Shielding : 9S%Ar+5%O2 20 Trailing NAL - Backing NAL : : POSITION Welding position Pc Other = PREHEAT POSTWELD HEAT TREATMENT Preheat temperature 20°C perature None NA. Other = Other = Interpass temperature Max 180°C ELECTRICAL CHARACTERISTICS Current DEEP Ampere (range) See table Volts (Range) See table Mode of metal transfer Spray are ‘Tungsten electrode size and type NAL Other = TECHNIQUE Travel speed (range) See table String or weave bead String Oscillation (*) = Method of grooveledge preparation Machi wiGri Interpass cleaning Grinding/Brushing Method of back youging Grinding to sound metal Orifice or gas cup size 20mm ‘Stand offdistance (*) Multiple or sinale pass Multiple Multiple or single electrodes Single Torch angle (*). = Other _(*) for fully mechanized tobotie only Foxm WPORISOM. 1 = 1072009 Page 67 of 190 Certificate No, 12MI00027PO1/A, Page 4/4 HARDNESS TEST Location ‘Typelload Maximum value Parent metal(s) HVI0 160 HAZ() vio 310 ‘Weld metal Hv10 232 OTHER TESTS MACROGRAPHIC EXAMINATION Acceptable MICROGRAPHIC EXAMINATION Not required NON DESTRUCTIVE EXAMINATION VISUAL EXAMINATION Acceptable RADIOGRAPHIC EXAMINATION Not required PENETRANT TES Not required MAGNETIC PARTICLE, Acceptable ULTRASONIC TEST Acceptable Issued at: Genova fon 13 April 2012 rote | RINA Services S.p.A. Form WRORIS6H_1- 1072000, Page 68 of 190, lcamplonamnto 6a ura del cant. Sampling is under customer responsi {isu srteriscono unicamente al campion sattepost a prova These results late ely he Behaviour the specimens suite oo ast WELDING PROCEDURE QUALIFICATION 135 PROCESS - Pos.FC - HES No.01/12 fe metal: UNI EN 10026-3:2009 PO55MH - elder: Marabott1 Massimo According to UNI RN 180 15624-1:2008 + ARS Rules INA £116 2012/M1/70/27 ~ ABS £1168 202113107 - Bo 2107563 ULTRASONIC EXANINATION Inepection + ABs/RMa material UNI EN 10028-3+2008 P35SNH Material conditions + as weld welding process: 1s Geonstry of the weld + gee WPS Materia! dinensiors thickness 25 co 25am Standard of examination + UMI EM 160 176402011 metodo 1 1iv.B Standard of acceptance + UNI EN 180 11666:2011 metodo 1 1iv.2 retrunent ‘Olimpue Fananetrice-NOT Epoch Ut Linearity peas ‘Time base calibration + 300mm Sensivity calibration + dianeter 3,0nm Probes + Krautkraner MB4SE/WM54-Aui2-0°45°60*-10/639m= Method of examination: contact coupling + couplant unr Fy Calibration pulee height ; 80% Scanning amplitude + 60as valuation amplitude sean MATHIAL, DESCRIPTION ‘Test carried out from all accessible surface: Marco Tedeschi EOP A {Guesto rapport di prova non pub essere riprodetto parzalmente salvo approvazione ecrita dello SSM. ‘Ths test report cannot be reproduced pataly except writen approval of SSM. SAGGIOSSM/TEST | DATA/OATE. [RAPPORTO PROVA TEST REPORT | PA0- Cer as/os22_ Nc 226 ‘og srenmetae Meta. aoenunaco sos, | ORDIE/ ORDER ecole Sebel tga tfrez cuca Avene tusovomunirectncamatiy | N, RIMA/2TALGRU Sri | & ‘CLIENTE/ CUSTOMER ‘DATA RICEVIMENTO / ARRIVAL OATE eaten sri ANBIVERE c_| 20/02/2012 DDESCRIZIONE | DESCRIPTION RESULT OF EXAMINATION + No relevant indications. Resuyr 1 Receptable DATE February 22, 2012 LLOPERATORE/ THE OPERATOR LLISPETTORE THE INSPECTOR ‘MOD-CND-AS4-01 Page 09 of 190 a 'eampionamento&a cura el cen. Sampling Is under customers reeponsbaty Ivisuo st rWfertscono unicamente ai camplon! sotopost a prova/Thoz ross reso coy tte Bahavou he specs Submis othe fet 'SAGGIOSSM/TEST | OATA/DATE 19/03/2012 [RAPPORTO PROVA TEST REPORT] PAO. ‘OROWE/ ORDER n_RRU/ITALCRU rt ‘saGGi0/ TEST ne DDESCRIZIONE | DESCRIPTION [WELDING PROCEDURE QUALIFICATION 135 PROCESS - PoS.PC - MPS to.01/12 Base metal: UNE EW 10028-3:2009 P355NM - elder: Marabott! Nassino According to UNI EH 150 15614-1:2008 + ABS Rules RINA £126 2012/MI/90/27 - ABS files 802113107 - BO 2: MAGNETIC PARTICLE Inspection ans era, Material ‘Un EN 10020-3:2009 P3585 Material conditions an weld Welding process ns Geometry of the weld nee wes Material dimensions thickness 25 to 25aa Standard of exanination + UNE EW 180 17638:2010 Standard of acceptance 1 UNE EN 190 23278:2010-14 107563 ‘DATA RIGEVIMENTO / ARRIVAL DATE 20/02/2012 RXAMINATION vello 2 Instrument. COM magiscop vith snodable joke Magneting detecting Magnaflux THF up to Magnaflux WeP:2 ‘type of magnetization by joke Surface conditions as weld ‘Test tenpereture room temperature ‘Tests carried out on all weld surfaces [EXANTHATION RESULT No relevant indications Acceptable. pare February 21, LOPERATORE/ THE OPERATOR reo Tedeschi PU RESIAAS EN AT, LASPETTORE | THE M/sPECTOR ‘Questo rapporto i prova non pub essere rprodoto parialmente salvo approvazione scita dello SSM, MOD-CND-AS4-01 This test report cannot be reproduced partialy except wntten approval of SSM Page 70. 190 ‘ camponamento# acura oot cues sampiy unde csr esponsouy Ivisttat'stfersconounicamente sl camplon!sotopost a prova These resuts relate of fhe Behevour othe specimens submited ote test 'SAGGIOSSN/TEST | DATA/OATE TRAPPORTO PROVATEST REPORT AO N. 3198 19/03/2012 N. 759 V dilot 2 ‘ORDWNE/ ORDER ‘sAGGi07 TEST RINA/ITALGRU N6 CLIENTE /cusroweR _ DATA RICEVIMENTO / ARRIVAL DATE ITALGRU Sr AMBIVERE BG 2010212012 DESCRIZIONE DESCRIPTION WELDING PROCEDURE QUALIFICATION 135 PROCESS - Pos.PC - WPS No.01/12, Base metal: UNI EN 10028-3:2009 P355NH thickness 25 to 26mm - Welder: Marabolti Massimo According to UNI EN ISO 15614-1:2008 + ABS Rules RINA file 2012/MI/PO/27 - ABS files BO 2113107 - BO 210756, DUREZZA HV 10 /HARDNESS TEST HV 10 UNI EN ISO 9015-1:2011 Valore massimo richiesto / Maximum required value: 380 HV 10 Ps} A; Bic|ol/e|rFicjH}]i1{cimi{n{o}ela 4 | 157 | 158 | 157 | 170 | 206 | 205 | 226 | 204 | 216 | 247 | ata | 101 | 157 | 160 | 100 | 2 | 196 | 151 | 155 | 220 | 248 | 251 | 232 | 225 | 213 | 267 | 221 | 195 | 157 | 186 | 161 | 3 | 154 | 155 | 155 | 191 | 244 | 301 | 226 | 198 | 217 | 234 | 210 | 192 | 160 | 157 | 158 | Valori massimi / Maximum values: W.M.) 232 ~ H.A.Z.) 301 ~ Base metal) 160 DEL LABORATORIO OPERATORE ISPETTORE TABORATORY OPERATOR INSPECTOR ; “hi fo fe 1 & ue Tha ‘ 35 sr) onat | womn? |x . on [om 470) wm fm fae dtm feet Smee om cont | tom [me [nef 34.0 25,00 x 25,06 626,50 552 (proken in base netal) T 25,05 x 25,16 610,25 558 (Broken in base metal) T 25,0 x 10,0 SIDE Bex SATISFACTORY 25,0 x 10,0. stDe mEND SATISFACTORY T 25,0 x 10,0 SIDE Bex SMTESEACTORY 25,0 x 10,0. SIDS BEND SATISFACTORY 20410,0"55.wotch HT 0/1,5 (iat 36,0 61,0 20*i0,0x55. oth VET 0/1,5 (FL) 45.0 40,0 10x10,0x55 Notch VET 1/2,5.(FL+inm) 65,0 44,0 10x10,0x55 Notch VET (ris3e=) 47,0 58,0 10x10,0x55 Notch VET (rt5em) 35,0 49,0 macro Esito/Resule: SATISFACTORY NORME/ STANOAROS UNI EN 150 4136:2011 + EM 190 6992-1109 ‘wr EN 132141997 - 180 17639:2003 UNI EN 180 5173:2012 UNE EN 190 9015-12011; UNE EN 180 6507-6206 UNI EW 190 9016:2011 ; EW 260 148-1:10 NOTE / REMARKS: Isrerrore SECTOR ooo iW Memeecens ‘Questo rapporto i prova non pub essere riprodoto parziaimente salvo approvazione sorta dello SSM. MOD-PME-ASS01, Page 116 of 90 {risultad 31 iferiscone unicamente ai campion! sottopost a prova | These results relate ony tothe behawour ofthe speciments submited to the tes! TAGGO Sem TEST N.2186 DATAT DATE RAPPORTO PROVATEST REPORT [Pao 081082012 |N. 2632 [ese2 - RINAJITALGRU Sri ‘CLIENTE CUSTOMER | BATA RIGEVIMENTO ARRIVAL DATE ITALGRU Si AMBIVERE BG | 17/07/ 12 DUREZZA HV 10 /HARDNESS TEST HV 10 UNI EN ISO 9015-1:2011 Valore massimo richiesto / Maximum required value: 380 HV 10 rsfalei[clole|r[co{[H|i[ejm[nlolela 1 | 147 | 144 | 150 | 217 | 219 | 221 | 205 | 209 | 201 215 | 213 | 149 | 144 | 146 | 2 | 146 | 142 | 151 | 209 | 211 | 217 | 201 | 200 | 204 212 | 210 | 150 | 149 | 147 3. | 145 | 150 | 148 | 219 | 222 | 224 | 203 | 207 | 205 | 214 | 210 | 207 | 151 | 147 | 146 | Valori massimi / Maximum values: WM) 209 - HAZ) 224 ~ Base metal) 151 DOCUMENTAZIONE FOTOGRAFICA/PHOTOGRAPH DOCUMENTATION UNI EN 1321-2007 Nital 5% 1x Macroscopic examination: satisfactory DL LABORATORIO ‘OPERATORE ETTORE LABORATORY. OPERATOR ,/ SPECTOR —-—— jy epoca H. BRWAcers This test rapt cannot be reproduced pantialy except writen approval of SSM MODDIRASAO} Page 117 of190 \Ncampionamento #2 cura de lente! Sampling fs undo customers espns "ists ferscone unicamente al camplon!sotopost a prova! These ects rato only the behaviour oto specmetssubrinedo th ost ‘SAGGIOSSMITEST | DATA/OATE 'RAPPORTO PROVA/TEST REPORT | PAG, nN _arec syos2o12 [Mc 1085 1 arog srennenrarwera. steno sone, | OROME/ ORDER S466 TEST eo ae autonenichosavonvasisrescursamatuy |N__RENA/ITALGRU Sri mets ‘CLIENTE / CUSTOMER [DATA RICEVIMENTO / ARRIVAL DATE Era.oau sri aworveRe, gc_| 170/202 DDESCRZIONE/ DESCRIPTION WELDING PROCEDURE QUALIFICATION 121 PROCESS - POB.PA * NPS No.13/12 Bage motals UNE EN 10025-2:2005 *S355I2+N" - Welder name: NIANO BARA Standard UNI EN IS0 15614-12012 + ABS Rules INA £41¢ 2012/Mr/P0/261 - ABS files 802113107 - n02107563 Inapection Rina Materiel ‘UNI EN 10025-2:2005 =s3ssr2+N" Material conditions as weld Welding process 121 Geowetry of the weld ee WPS Material dimensions thickness 2500 Standard of examination + UNT EN 143522004 Standard of acceptanca + UNE EN 12517;2007-1 level 1 Instrument Gtlardon 200/8 ris pata D7 10x08 ‘Typea of screene Pb 0,05/0, 10 ror BN 462-1 ¥12 FE Pim position fig.1 BN 1435 ‘type of exposure single wail Radiation acurce 200K na Source to film distance + 500s Processing technique anual Film density 23 RESULTS OF EXAMINATION Pos.0-1) Acceptable DATE vuly 25, Lorenarone/ He orenaron POIRE| loll WOR se tA Breccore’ ; a 2 He BRANACE ‘Questo rapport di prova non pub essere riprodoto parziamente salvo approvazione scita dello SSM. MOD-CND-AS+OF This test report cannot be reproduced patialy except writen approval of SSM. Page 118 of 190 Ui campionamento ¢ a cra dl cent. Samplng is nd customarsesponiity Tiga a scons urement campon sooposts pone Tse su eae ety the bar fe spectre ube oh est TAOGIOSSHTTEST — |ONTATDATE | RAPPORTO PROVA TEST REPORT | P= mw _aec syooaora Me 1086 : STUDIO SPERIMENTALE METALSIDERURGICO SSM a1. | ORONE / ORDER ‘shawio: Tear waa orca. Tote ons AvoriameAbsavonvnsispesvinsnmastuy |, RTNA/TTALGR Sri [mo CLIENTE/ CUSTONER ‘DATA RIGEWIENTO /ARRWALOATE saves 21 mowene so_| 17/01/2012 DDESCRIZIONE DESCRPTION WELDING PROCEDURE QUALIFICATION 12: PROCESS - Pos.PA - PS No.13/12 Bate wotal: UNI EN 10025-2:2005 *825592+N" - Welder nane: NIANG BARA Standard UNE BN 190 15614-1:2012 + ABB Rules RIA £116 2012/MI/P0/261 - ABS f41¢e 902113107 - BOZ207S63, Inspection 2 RIUA / a8s Material ‘UN EN 10025-6:2009 ses00L1 Material conditions 1 ae wold Welding process aa Material dimensions thickness 250m Standard of examination: UNI EN 180 17630 Standard of acceptance + UNI EN 180 23278 level 2 Tnetrunent (CaM nagiscop with snodable ioke Magneting detecting + OGM black ink up to COX vecoplast ‘Type of magnetization by Joke Surface conditions ae weld wats carried out on all accessible weld surfaces ‘operaron RETTORE! THE WSFECTOR : ‘> : Fazio aH? t Mogae d gn a7 he, Beanicacess ‘Duco rappote prove on pu ese prada partaimonte salvo approvazion sorta dle SSM WOD-CND.ASEDI “his test report cannol be reproduced partily except written approval of SSM. Page 119 of 100 RINA Bre meus WELDING PROCEDURE QUALIFICATION RECORD (WPQR) N, 12M100261PO2/A, Manufacturer TTALGRU ssl. - AMBIVERE (BG) WPQR No, wi Dated 08/08/2012 Manufacturer's welding procedure (WPS) No, wi Dated 99/07/2012 RANGE OF APPROVAL, Welding process 1SO.4063 12 Type Fully mechanized Joint type Plates and Pipes FW Single/Multple pass Single Parent material group(s) M4 ISOMTR 15608 witha specified minimum yield strength < 355 MPa Parent material thickness (mm) Butt Joint = N.A. Fillet Joint t) = 10 £040 10 to40 Throat thickness (mm) 4120825 Weld deposit thickness (mm) N.A. ‘Ouiside diameter (mn) Over 150 (PA. PB. PC); over 500 (other qualified positions) Filler metal type Shielding gas (ISO 14175) combination EN ISO L4171-A - S2Si/ EN760 = SAAB 167 AC HS, Backing gas (ISO 14175) NAA. Type of welding current peer Heat input kliem Min 19,1 Welding post All, vertical down exeluded Prebeat min. °C) 20 Anterpass temp. Max. (°C) NAL Pst weld heat treatment / Ageing None Other information — = Wellers name lang Bara Stamp No, NB Welding test conducted by VTALGRU sr Mechanical test conducted by SSM s.r Laboratory test No, 2833 dated 08/08/2012 We cenit that statements in this cenificate are correct and that the tes welds were prepared, welded and teste in accordance ‘withthe requirements of UNI EN 180 1614-1: 2012 Standard Requirements of ABS Rules for the Classification of Ships are also met Issued at: Genova on 31 August 2012 rast RINA Sewvices S.p.A. Foam WRORISHIA 1 - 102009 Thisceiieteconsitsof 4 pages Page 120 of 190 sate No. 12MI00261P02/A Page 2/4 JOINT DETAILS AND WELDING SEQUENCES, FILLET JOINT; SINGLE PASS iller metal iller metal Travel | Heat input pase | moess | Suara) | cuanto | vot] pecs | agen | Oke (comin) v 1a ENISOMI7-A | 380 | 30 41 2355 @ 828i ny PARENT MATERIAL Material specication th: ENUO02S-2_ «2: EN1O025-2 Type or grade U1: S3SSRAHN 2: S3S8I2+N Groupts)Subgroup(s) No.(ISO’TR 15608) 1.2 to Thickness (mmm) =2=20 Vheoat thickness (mm) 5.5 Diameter (mm) NA. Branch connection angle NA. Other WELDING. SONSUMABLES Process Trade name(s) Classification / designation Size (mm) Deposited metal thickness Groove Tost Flux trade name Consumable insert Lonee oom WHQRISGLA1 = 102009 * With impact test at 35°C (4 J min) mm ESAB OK AUTROD 12.22 N ISO LSI7L-A, S2si 32 NA 55mm ESAB OK FLUX 10.71) NAL (©) ENT60 SA ABI67 AC HS Page 121 of 190 Certificate No, 12M100261PO2/A Page 34 Gas Gas Shielding | NAL Trailing NAL Backing NAL Mixture Flow rate (Vin) POSITION Welding position PB Jorher = PREHEAT Preheat temperature 20°C Interpass temperature NA, Other = POSTWELD HEAT TREATMENT. Temperature None Time LAs Other (CTRICAL CHARACTERISTICS, Current DCEP Ampere (range) See table ‘Mode of metal transfer NA Tungsten electrode size and type Nu Other = Volis Range) See table TECHNIQUE Travel speed (range) See table String or weave bead String (Oscillation (*) None Method of grooveledge preparation Interpass leaning NA. Method of back gouging NAL Orifice or gascup size 25 mm Stand off distance (*) 30mm Multiple or single pass Single le Multiple or single electrodes Torch angle (*) 90° Other _(* fr Flly mechanizedobotc nly Machining/ Grinding. Foun WRORISGIE 1 - 102000 Page 122 of 190 sate No, 12MIO0261PO2/A Page 4/4 HARDNESS TEST Tosaton Typed ‘Maximum vale Parent metals) nvi0 166 WAZO uvi0 294 = Weld metal nvio 2 OTHER TEST. MACROGRAPHIC EXAMINATION Acceptable MICROGRAPIIC EXAMINATION. Not requited NON DESTRUCTIVE EXAMINATION VISUAL EXAMINATION Acceptable RADIOGRAPHIC EXAMINATION Not required PENETRANT TEST Not required MAGNETIC PARTICLE Acceptable ULTRASONIC TEST Not required FRACTURE Acceptable Issued al: Genova fon 31 August 2012 rns RINA Services S pA Fon WRQRISGL 1 = 102009 Page 123 of 190 'Wcamplonamento@a cua del chen. Sampling is und customers responsfty {isu st rifriscono unicamete al campon! stopost a prova/ Those ros le ony the bohaiour offs speciments subs oOo test 'SAGGIO SSU/TEST DATAT DATE [RAPPORTO PROVA TEST REPORT | Pa0. Nase syooanre —|M ——_asaa ‘ORDINE ORDER ‘SAGGIO/ TEST ‘S100 SPERMENTALE METALSIDERURICO SS 61 ai) ote. Temec Tio duaranto 08 SY OWS ISPESLURERWATIY | N._RINA/=TALGRU Set 92 ‘CLIENTE/ CUSTONER [DATA RICEVIMENTO / ARRIVAL CATE aTatceu sei auorvene ee 37/07/2012 DDESCRIZIONE DESCRIPTION DATA ESECUZIONE PROVE / TEST OATE [WELDING PROCEDURE QUALIFICATION 122 PROCESS - Po8.PB - WPS No.14/12 8/08/2012 Bose metel: UNI EX 10025-2:2005 “S355J2+N* - Operator name: NIANG BARA Standard UNI EN 150 15614-1:2012 + ABS Rules INA E116 2012/H1/70/261 - ABS fS1¢s 802113107 - 802107563, [EOLLAUDO /INSPECTION PLACCA/ PLATE COLATA HEAT RINA ans DIMENSION! DEL MATERIALE /OINENSIONS OF MATERIAL mm) thickness 20 to 20 | Spessoee an ass PEGA RESILIENZA Larghezza TADONE NaN TEST BEND TEST IMPACT TEST 4 | raceme Sacer [ae [iaeseen| ene [Seas ] me Hi | ke Son | Be == | ge, avomne : tae le la -2,3 Sen ie ews NonMe sTaNoaROS lunr EN 2321:1997 - 180 17639:2003 (UWE EN 80 9015-1;2011) uNT EN 180 6507-6:06 ‘Questo Mpibte ai prova non pub essere riprodoto parzalmente salvo approvazione eeita dello SSM, MOD-PME-AS4.01 ‘Tris tet Fepbrt cannot be reproduced partaly except writen approval of SSM Page 124 of 190 1 semgng 1 ur0e cosomes esponsity {isuitat st fersconounicamente a carplon! setiopost a prova These ress eat ciy othe Behaviour the spacimonts submited othe test Tsacio ssuiTesr | OATATOATE TRAPPORTO PROVATEST REPORT | PAO. N.2196 08/08/2012 N. 2533 2 aot TALE HETALSIOERURGICO $SU 4/1 | OROINE / ORDER SSAGGIO/ TEST Vataion lt? Couseonee ite M88 DAV HS ISPESLLRE-RAATOY |RINAtTALGRU Sq N02 ‘CLIENTE / CUSTOMER er - ‘DATARICEVIMENTO/ARRIVAL DATE | ITALGRU Sr AMBIVERE BG 17/07/2012 DUREZZA HV 10 /HARDNESS TEST HV 10 UNI EN ISO 9018:2011 Valore massimo richiesto / Maximum required value: 380 HV 10 Pps} A|Bi|c}|o{/elrF[e¢{/H{t{ecjmi{njo}rpja |. | 166 | 159 | 154 | 291 | 299 | 294 | 227 | 230 | 229 | 288 | 267 | 285 | 164 | 161 | 163 2 | 198 | 160 | 156 | 288 | 291 | 293 | 225 | 232 | 231 | 290 | 289 | 287 | 160 | 165 | 159 Valori massimi /Maximum values: WM) 232 ~ HAZ) 294 ~ Base metal) 166, LABORATORIO OPERATORE ISPETTORE OPERATOR INSPECTOR Page 125 0f 190 TSAGGIOSSm/TEST [OATATOATE "RAPPORTO PROVATEST REPORT ] Pm N.2196 |osios2012 N. 2533 ‘1009 sERMENTALERETALHIOERURGCO SOM ar, | ORDINE ORDER saGcio/ TesT sora xes avoniserescursrnarwy | RINAITALGRU Sri [8:92 ‘CLIENTE / CUSTOMER = ‘DATA RICEVIMENTO 1 ARFIVA ITALGRU Srl AMBIVERE BG | 1710712012 DOCUMENTAZIONE FOTOGRAFICA/PHOTOGRAPH DOCUMENTATION UNI EN 1321:1997 Nital 5% Mt 1x ‘Macroscopic examination: satisfactory (throat 5,5mm Nital 5% M2 1x ‘Macroscopic examination: satisfactory (throat 5,5mm) LABORATORIO OPERATORE ISPETTORE pel acne OPERATOR Dr», Uae eTOR f {9 Wrececoe — Ao-Rossini fi zi MH. BEAWoacews, ‘Questo rappbgh di prova non pub essere rprodoti partiaimente salve approvazione scrita del SSM MOD-DIRAS!O1 ‘Ths test repottcannat be reproduced paral except wrtton approval of SSM Page 126 of 190 ‘\camplonamento acura de lente. Sampling fs unde customs espana {stat st reriscono unicamente al camplon! Sttopost a prova| These ests rea ony Wo Be behaviour of he specents stra oe fest 'SAGGIOSSM/TEST | OATATOATE. RAPPORTO PROVA TEST REPORT | PAG. mas syonjaoi2 [Mc 10407 ssTv00 SPERAENTALE METAL SIoeRURGICO sit ri | ORDINE / ORDER saaai0 /TEST ‘Yate Aagn. t e162 Greoante torarte AOS av GR AsIEpESL SAA TUY_|N._RENA/TTALGRO Se no ‘CLIENTE CUSTOMER DATA RICEVIMENTO / ARRIVAL OATE Tracey get avazveRe ac | 17/01/2012 DDESCRIZIONE DESCRIPTION WELDING PROCEDURE QUALIFICATION 121 PROCESS - Pos.PR - MPS No.14/12 Base metal: UNI EN 10025-2:2005 "S3552+N" - Operator nase: NIANG BARA Standard UNI EN ISO 15614-1:2012 + AHS Rules IRENA file 2012/Mr/PO/261 - ABS ELlee 302113107 - 502107563, MAGNETIC PARTICLE EXAMINATION Inapection + RINA / 288 material +: UNI EN 10025-2:2005 s3ssu2ew Material conditions + as wold Welding process sam Gecnetry of the wold + ee KPS Material dinensicns 1 thickness 20 to 20s Standard of exarination + UNT EM 180 17638 Standard of acceptance + UNT EN 180 23278 level 2 Instrument Cox magiscop vith snodable joke Nagneting detecting + CGM black ink up to COM vesoplast, ‘Type of magnetization by Joxe current x Surface conditions 1 as weld ‘Tests carried out on all accessible weld surfaces EXAMINATION RESULT Ho relevant indications nesuur Acceptable DATE + guly 25, 2012 ue eee i groraron |ispeTTone me msPecTOR ‘Questo rapport di prova non pub essere siprodotto parielmente salvo approvazione scrtta dello SSM. MOD-CND-AS#.01 ‘This test report cannot be reproduced parialy except witen approval of SSM, Page 127 of 190

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