鍋爐設備規範

E00514
85 7 15
()
()1.
TEL431-5945
TEL400-6733
2.
TEL400-6921
3.
TEL420-704
()

11
11

21
21
21

31
31
31

41
41
41
41
51
51
51
Purchase Specification For Package Boiler
A1~15
B1~17
C1~20
D1
E1~42
F1~12
G1~4
H1

91 4
431
431-8156
435-1348
400-6543
431
431
435-1329
435-2400
400
435-1315
400-8274
431
400
435
435-5228
.
400
435-6200
( ) (435-5765)
E00501
84
(84)
84. 3. 1
E00522
4/1
E00502
85
(84)
850815 466
84.9.25
E00519
1/1
85
(85)
434-439
85. 9.10
841121 571
85.10.21
E00503
111
85
(85)
400-6515
85. 1.5
850108 006
85. 3. 1
E00504
030
85
(85)
85. 1.30
85. 3.15
880831 509 E00505
111
89
(89)
3
1
400-6513
(435-6203) (
(400-5049)
88.10.07
89. 01.31
850610 340
E00506
030
86
(86)
435-1329
400-6507
85. 7. 6
850113 021
86. 1.20
E00507
021
85
(85)
400-6208
435-1314
400-6917
400-6534
85.2.2
850129 067
85. 4.25
E00508
051
86
(85)
431
431-5775
435-1319
400-6916
400-6538
85.2.26
850113 023
86. 1.20
E00509
021
85
(85)
435
400-6922
85.2.26
841121 571
85. 5. 7
E00510
060
85
(85)
431
85.1.5
85. 5. 10
880824 490 E00511
061
88
(88)
10
400
(435-3054)
88.10. 7
85018 008
88.11.11
E00512
121
85
(85)
11
433
435-6203
400-8274
435-3348
85.1.25
850108 008
85. 6. 8
E00513
070
85
(85)
433-
435-6193
400-8274
435-3348
85.1.25
85. 6. 8
070
431-5725
435-1386
) (435-5349)(
(435-6232)
400-6913
400-6544
)
) ARO-1
( )
(435-1348)
431-5930
(435-5081)

91 4

( )
850321 156
E00514
85
(85)
85. 4.15
841127 604
85. 6.13
E00515
071
85
(85)
400-6515
431-5893
85. 1. 5
850316 150
85. 6.17
E00516
071
85
(85)
13
431
14
431
431-5751
15
431
435-5309
.
435-2401
400-6534
85. 4.11
850429 222
85.6.22
E00517
080
85
(85)
16
435
435-1188
400-6922
400-6544
431-5868
85. 6.12
870217 190
85.06.24
E00518
080
87
(87)
17
400
435-5751
435-1188
400-6544
435-6025
85. 6.12
851009 587
87. 5.19
E00520
061
85
(85)
18
431
435-5787
431-5725
435-1208
400-6544
431-5933
85.11. 5
870124 049
85.11.30
E00521
121
87
(87)
19
431
435-5323
.
431-5721
435-1377
400-8274
400-6548
87. 3. 3
( ) . ( ) . ( ) . 870311 099
87. 3.23
E00531
041
87
(87)
400
( ) .
.
(
) . (
) . (
87. 3.31
) . 861009 464
87. 4.17
E00532
050
87
(86)
400
( ) .
.
(
) . (
) . (
86.11.06
) . 870146 205
86.12.05
E00533
010
87
(87)
400
( ) .
.
(
) . (
) . (
87. 5. 7
) . 870421 205
87. 7.14
E00534
081
87
(87)
400
( ) .
.
(
) . (
) . (
87. 5. 7
) . 870128 563
87.07.30
E00535
091
88
(88)
400
( ) .
.
(
) . (
) . (
87.12.01
860830 402
88. 2. 4
E00536
030
86
(86)
435-
. . .
86. 9.24
86.11.18
120
12
(435-5151)

Package Boiler

1
2 ASME SECTION 1,8
3 AISC
4 JASS
5 Canadian Data Sheets
1-1

1 ASME
2 FWL
3

1 JASS

1
2 Purchase Specification for Package Boiler
3
4
5
2-1
ASME

1
2
3
4
5
6
7
8
9
10
11

1
2 Purchase Specification for Package Boiler
Emission Level, Guaranttee item, Penalty item
3-1
1
2
1
ASME SECTION 1,8,9
2
1
2

1
4-1
1 ASME SECTION 1, 5, 8
2
1

1
5-1
Specification No.
Rev.
Page:
Purchase Specification
For
Distribution
Service: SA-53
F.H.I.
By
F.H.I
Item No.
Job No.
Document No.
To
Rev
Name
Name
Name
Name
Name
Date
Date
Date
Date
Date
Prepared by
Reviewed by
Approved by
QA Manager
Customer
A-1
CED-PS-PO1 Rev.1 P2/2
1 Material name
SA-53-Seamless or Welded Black Pipe.
2 Code
Designed, Fabricated and inspected as per:
ASME SEC. I 1992 ED. up to and include 1993 Addenda.
Material Specification
ASME SEC II part A, SA-53.
4 Application
Material is intended for use in steam generator or pressure vessel fabrication. It shall be supplied
with square ends unless Purchase Order specifies otherwise.
5 Manufacture
(1) To conform to material specification, and may be supplied hot drawn or cold finished.
(2) Surface imperfections shall be treated in accordance with ASME CODE SEC. II PART A
-SA-53 PARA. 20.2.
6 Testing
To confrom to material specification, and hydrostatic test in accordance with Specification
A530/A53 OM.
7 Marking
In addition to marking required by the ordered specification, the material shall be identified with
the applicable Formosa Heavy Industries Corporation Purchase Order Number and Item Number
on the Purchase Order.
8 Test Report
Mill Test Reports, by English marked with the applicable Formosa Heavy Industries Corporation
Purchase Order Number are required in triplicate. Test Reports shall include results of all
required tests. Send Test Reports to Formosa Heavy Industries Corp. within three days of
material shipment. Invoice cannot be passed for payment until Test Reports are received.
Access
Access shall be provided to Formosa Heavy Industries Corporation or its designated

representative for the purpose of inspecting product or witnessing inspections or tests performed
for this order. When requested, notification of inspections and tests shall be communicated to
Formosa Heavy Industries Corporation at least three (3) working days prior to the scheduled
inspection or test.
A-2
Specification No.
Rev.
Page:
For
Distribution
Service: SA-335
F.H.I.
By
F.H.I
To
Item No.
Job No.
Document No.
Rev
Name
Name
Name
Name
Name
Date
Date
Date
Date
Date
Prepared by
Reviewed by
Approved by
QA Manager
Customer
A-3
CED-PS-P03 Rev.1
P2/2
1 Material name
SA-335-Seamless Alloy Steel Pipe.
2 Code
4 Application
5 Manufacture
(2) Surface imperfections deeper than 1/16 in. (1.6mm) shall be removed by grinding in
accordance with ASME CODE SEC. II PART A -SA-106 PAPA. 10.3.
6 Testing
To conform to material specification, and hydrostatic test in accordance with Specification A5 3
O/A5 3 OM.
7 Marking
(1).In addition to marking required by the ordered specification, the material shall be identified
with the applicable Formosa Heavy Industries Corporation Purchase Order Number and Item
Number on the Purchase Order.
(2).Each length of pipe shall be marked with the heat number.
8 Test Report
Access

inspection or test.
A-4
Specification No.
Rev.
Page:
For
Distribution
Service: SA-213
F.H.I.
By
F.H.I
To
Item No.
Job No.
Document No.
Rev
Name
Name
Name
Name
Name
Date
Date
Date
Date
Date
Prepared by
Reviewed by
Approved by
QA Manager
Customer
A-5
CED.-PS-T02 Rev.0 P2/3
1 Material name
SA-213-Seamless Alloy Steel Tube.
2 Code
4 Application
Tubing is intended for use in steam generator fabrication.
It shall be weldable and capable of forming leak tight joints when expanded.
5 Manufacfttre
To conform to material specification, and
(1).Seamless tubing shall be hot drawn.
(2).Jt is preferred that any drawing compounds and lubricants used during seamless tube
manufacture or swaging of seamless or welded tube shall not contain zinc rich compounds,
especially zinc phosphate Zn (H2PO4)2. If such compounds are used, they must be removed by
pickling before heat treatment, or alternatively,the manufacturer shall demonstrate that tubes
produced by his process are adequate for boiler acid cleaning without excessive pitting or
corrosion.
(3).Tube surface should not be coated by any oil after manufacture.
6 Testing
(1).Up to and including 0.1801 (4.5 mm) Wall Thickness:
Unless specified otherwise in the purchase order, Eddy Current Examination is required in
lieu of hydrostatic testing. The Eddy Current Examination shall be in accordance with
A.S.T.M. E309 or E426, as applicable prior to the tubes being cut to finished length.
Calibration shall be with drilled holes and inside surface examination shall be verified. Both
ends of the tubes shall be cut after Eddy Current Examination. The procedure for Eddy
Current Examination shall be submitted to Formosa Heavy Industries Corporation for
acceptance prior to use.
(2).Over .180 (4.5mm) Wall Thickness:
Unless specified otherwise in the purchase order, Ultrasonic examination is required in lieu
of hydrostatic testing. The Ultrasonic examination shall be in accordance with A.S.T.M.
E213 or 273 as applicable prior to the tubes being cut to finished length. Calibration shall be
with O.D. and J.D. longitudinal notches. Both ends ofthe tubes shall be cut after Ultrasonic
examination.The procedure for Ultrasonic examination shall be submitted to Formosa
Heavy Industries Corporation for acceptance prior to use.
A-6
CED-PS-T02 Rev.0
P3/3
7 Marking
In addition to marking required by the ordered specification, the material shall be identified by
marking or tagging with applicable Formosa Heavy Industries Corporation Purchase Order
Number and Part Number on the Purchase Order.
8 Test Report
required tests including Eddy Current Examination. Send Test Reports to Formosa Heavy
Industries Corp. within three days of material shipment. Invoice cannot be passed for payment
until Test Reports are received.
Packing
Detail as attached standard packing for hot drawn boiler tubes, tube handling by travelling crane.
10 Shipping
(1).Tube ends are to be covered by plastic caps / plugs to prevent rust inside.
(2).Tubes are to be covered by plastics sheet for rust prevention.
Tubes of the same length are to be banded together for shipment.
(3).Ship in bundles not exceeding 2000 kg. Each bundle to be secure for lifting and to have a
waterproof tag giving quantity and length it contains.
(4).Tubes shall be loaded at origin and delivered to Formosa Heavy Industries Corporation in
open or removable top equipment.Tubing shall be blocked between bundles and vehicle to
facilitate removal by slings.
11 Bill of Lading Clauses

Vendor shall mark all Bills of Lading as follows:
(1).Carefiul handling, bundles must not be broken.
(2).Carrier deliver to Formosa Heavy Industries Corporation on open top or removable top
equipment only. Carrier handle with care when transferring.
Avoid use of fork lifts.
12
Access

inspection or test.
A-7
Specification No.
Rev.
Page:
For
Distribution
Service: SA-210
F.H.I.
By
F.H.I
To
Item No.
Job No.
Document No.
Rev
Name
Name
Name
Name
Name
Date
Date
Date
Date
Date
Prepared by
Reviewed by
Approved by
QA Manager
Customer
A-8
CED-PS-TO1 Rev.0 P2/3
1 Material name
SA-210-Seamless Medium Carbon Steel Boiler Tubes.
2 Code
4 Application
5 Manufacture
(2).It is preferred that any drawing compounds and lubricants used during seamless tube
especially zinc phosphate Zn (H2P04)2. If such compounds are used, they must be removed
by pickling before heat treatment,or alternatively, the manufacturer shall demonstrate that
tubes produced by his process are adequate for boiler acid cleaning without excessive
pitting or corrosion.
6 Testing
(1).Up to and including 0.180 (4.5 mm) Wall Thickness:
(2).Over .180 (4.5 mm) Wall Thickness:
of hydrostatic testing. The Ultrasonic examination shall be in accordance with A.S.T.M. E2
1 3 or 273 as applicable prior to the tubes being cut to finished length. Calibration shall be
with O.D. and J.D. longitudinal notches. Both ends of the tubes shall be cut after Ultrasonic
examination.The procedure for Ultrasonic examination shall be submitted to Formosa
A-9
CED-PS-TO1 Rev.0 P3/3
7 Marking
8 Test Report
Industries Corp. within three days of material shipment.
Invoice cannot be passed for payment until Test Reports are received.
Packing
Detail as attached standard packing for hot drawn boiler tubes travelling crane.
10 Shipping
open or removable top equipment. Tubing shall be blocked between bundles and vehicle to

(1).Careftil handling, bundles must not be broken.
equipment only. Canter handle with care when transferring.
12
Access

for this order. When requested notification of inspections and tests shall be communicated to
inspection or test.
A-10
Specification No.
Rev.
Page:
For
Distribution
Service: SA-106
F.H.I.
By
F.H.I
To
Item No.
Job No.
Document No.
Rev
Name
Name
Name
Name
Name
Date
Date
Date
Date
Date
Prepared by
Reviewed by
Approved by
QA Manager
Customer
A-11
CED-PS-P02 Rev.1
P2/2
1 Material name
SA-106-Seamless Carbon Steel Pipe.
2 Code
4 Application
5 Manufacture
(2) Surface imperfections deeper than 1/16 in. (1.6mm)shall be removed by grinding in
accordance with ASMZE CODE SEC. II PART A-SA-106 PARA. 18.3.
6 Testing
To conform to material specification, and hydrostatic test in accordance with Specification
A530/A530M.
7 Marking
(1).In addition to marking required by the ordered specification, the material shall be identified
with the applicable Formosa Heavy Industries Corporation Purchase Order Number and
Item Number on the Purchase Order.
(2).Each length of SA-106 pipe 6 (152.4 mm) diameter and over shall be marked with the heat
number.
8 Test Report
Access

inspection or test.
A-12
Specification No.
Rev.
Page:
For
Distribution
Service: HCM9M
F.H.I.
By
F.H.I
To
Item No.
Job No.
Document No.
Rev
Name
Name
Name
Name
Name
Date
Date
Date
Date
Date
Prepared by
Reviewed by
Approved by
QA Manager
Customer
A-13
CED-PS-T03 Rev.0
P2/3
1 Material name
HCM9M-Seamless Alloy Steel Tube.
JIS G 3462, STBA27.
3 Application
4 Manufacture
(2).It is preferred that any drawing compounds and lubricants used during seamless tube
especially zinc phosphate Zn (H2P04)2. If such compounds are used, they must be removed
by pickling before heat treatment, or alternatively, the manufacturer shall demonstrate that
tubes produced by his process are adequate for boiler acid cleaning without excessive
pitting or corrosion.
5 Testing
(1).Up to and including 0.180 (4.5mm) Wall Thickness:
(2).Over .180 (4.5mm) Wall Thickness
of hydrostatic testing. The Ultrasonic examination shall be in accordance with A.S.T.M. E2
13 or 273 as applicable prior to the tubes being cut to finished length. Calibration shall be
with O.D. and I.D. longitudinal notches. Both ends of the tubes shall be cut after Ultrasonic
examination. The procedure for Ultrasonic examination shall be submitted to Formosa
A-14
CED-PS-T03 Rev.0
P3/3
6 Marking
7 Test Report
Industries Corp. within three days of material shipment. Invoice cannot be passed for payment
until Test Reports are received.
Packing
Detail as attached standard packing for hot drawn boiler tubes tube handling by travelling crane.
9 Shipping
open or removable top equipment. Tubing shall be blocked between bundles and vehicle to

(1).Careful handling, bundles must not be broken.
equipment oniy. Carrier handle with care when transferring.
11
Access

inspection or test.
A-15

PURCHASE SPECIFICATION
FOR
PACKAGE BOILER
B-1
PACKAGE STEAM BOILER
Page no:1
purchase specification
YE
S
1
NO
Explanation if
no
1) Quantity:
2 Operating condition
1) Climate Condition
(a)maximum condition:
(b)minimum condition:
2) power supply
(a) power source: _________
(b) control source._________
3) Instrument air supply:___________
4) Fuel supply: ___________
5)Service condition:_________
6)Installing location._________
3
Design condition and requirements

1 )The silencers are used for controlling the
noise
level:_________
2)The code of piping material & flange ________
3)The code of the design method, material used,
fabrication and test procedure:
4)The code of All the electrical equipment in this
plant shall be designed, manufactured ,
constructed and tested:_________
Specifications for steam boiler

1)Type:
2)Evaporation capacity:
3)Heating transfer medium:___________
4)Feed water temperature:
5)Steam pressure:
6)Steam temperature:
7)Accuracy of outlet pressure control:
8)Range of adjustment
a) menu control:
b) auto control:
9)Material of boil tube:
10)Material of drum:________
B-2
11) Insulation requirement:

The surface temperature after insulation shall
be not more than
above ambient
temperature
12)Code & standards:
13)Auxiliaries for steam boiler
a)Main steam valve: a)Main steam valve:
sets
b)Blow-off valve: b)Blow-off valve:
sets
c)Main steam check valve:
sets
d)Auxiliary steam valve:
sets
e)Auxiliary steam check valve:
sets
f)Safety valve:
sets
g)Pressure indicator:
sets
h)Pressure guage with auxiliary piping:
sets
i)Feed water check valve:
sets
j)Water level guage with auxiliaries:
sets
k)High / low water level guage aram &
auxiliaries piping:
sets
l)Steam / water separator & internal
piping:
sets
m)Continupus blow-off valve for steam
drum:
sets
n)Main hole & inspection window:
sets
o)Flash valve for steam drum:
sets
p)By-pass valve:
sets
q)Pressure guage & valve:
sets
14)Specifications for boilers skeleton & casing:
sets
a)Type: _______
b)Material: ________
e)Surface treatment:________
15)Specifications for stair-way platform and
ladder
a)Type:______
b)Material: ______
c) Surface treatment:________
16)Spare parts: ______
B-3
Specifications for burners: ______ set

1)Type of burner: ______
2)Operating fuel
a)Main fuel:________
b)Auxiliary fuel for emergency firing: ________
3)NOx emission standard: ________
4)Full automatic operation with electric ignition
yes no
5)Temperature control:__________
a)On-off._______
b)Continuous:_______
6)Safety device interlocked: __________
7)Main parts & auxiliaries
a)Primary & secondary air dampers:_____sets
b)Air / fuel ratio modulating linkage:______sets
c)Main burner: _______sets
d)Auxiliary burner: _______ sets
e)Spare burner: _______ sets
f)Flexible piping: _______ sets
g)Main valve for fuel: _______ sets
h)Main valve for atomizing: _______ sets
i)Pressure gauge for fuel before burner:
_______sets
j)Pressure gauge for automizing steam
before burner: _______sets
k)Top sight glass for flame monitoring on
burner _______ sets
l)Bottom sight glass for flame monitoring on
burner: _______ sets
m)Rear side sight glass for flame monitoring
on
burner: _______ sets
n)Left side sight glass for flame monitoring
on burner: _______ sets
8)Ignition device
a)Type (ignition method):________
b)Main parts
(a)Ignitor: _______ sets
(b)Ignition transformer: _______sets
9)Spare parts:________
B-4
Specifications for steam air heater:

________sets
1)Operating condition
a)Air inlet / outlet temperature:_________
b)Air capacity:________
c)Steam pressure:__________
d)Steam consumption:________
2)Material of tube:________
3)Spare parts:________
Specifications for flue gas air preheater:

______sets
1 )Operating condition
a)Air inlet I outlet temperature:________
b) Flue gas inlet/oulet temperature:________
2)lnsulation requirement:
The surface temperature after insulation shall
be not more than______ above ambient
temperature
3)Spare parts:_________
Specification for combustion air fan:

________sets
1) Air inlet temperature:________
2)Capacity: ________
3)Noise level of silenecer:________
4)Motor insulation class and power control:_____
5)Allowable max. viberation amplitube on the top
side bearing housing:______
6)spare parts:_______
Specification for soot blower: _______sets

1) type: _______
2)Operating steam pressure: _______
3 )Quantity required
a)For boiler: _______
B-5
b)For flue gas required air preheater

boiler:______sets
4)Main parts
a)Soot blowing tube: ______sets
b) Steam stop valve: ______sets
c)Steam piping & condensate traps:
______sets
d)Pressure reducing orifice: ______sets
10 Specifications for boiler feed pump & auxiliaries:
sets
1)Type: ______
2)Shaft seal:_________
a)Capacity:_______
b)Suction pressure:______
c)Discharge pressure:_______
d)Feed water temperature: _______
side bearing housing: _______
5)Motor insulation class & power source:
_______
6)Pump location: _______
7)Noise limited:below______dBA, 1m from
equip.
8)Drive method: _______
9)Type of connection: _______
10)Common base plate equipped
yes no
11)Anchor &nut supplied
yes no
12)Coupling cover equipped
yes no
1 3)Auxiliaries
a)Suction valve: _______ sets
b) Strainer: _______ sets
c)Dischare valve: _______ sets
d)Check valve: _______sets
e)Pressure gauge & valve for suction: ______
B-6
sets
11 Specification for deaerator: _______sets
1)Type:________
a)Capacity:_______
b)Operatrng pressure:
c)Operattng steam pressure._______
3)Max. allowable oxygen content after
deaerater:______ppm
4)Auxiliaries
(a)Satefy valve:
sets
(b)Air venting valve: ________sets
(c)Pressure guage & valve: ________sets
(d)Thermometers: ________sets
(e) Water level gauge: ________sets
(f)High / low level alarm: ________sets
(g)Pressure controller: ________sets
(h)Pressure control valve: ________sets
(i) Water level controller: ________sets
11
(j)Water level control valve: ________sets

(k)Spare nozzle: ________sets
(l)Stair way & ladder: ________sets
(m)Insulation for deaerator: ________sets
(n)By-pass piping & valves: ________sets
(o)Anchor bolts: ________sets
5) Water storage tank capacity:_______
6)spare parts:________
12
Specifications for deaerators feed water

pump: ________sets
1)Type: ________
a)Capacity
b) Suction pressure: ________
c)Discharge pressure: ________
d)Feed water temperature: ________
side bearing housing________
B-7
4)Shaft seal: ________

5)Motor insulation class & power
control:_______
6)Pump location: ________
7)Noise limited: below ________dBA, 1m from
equip.
8)Drive method: ________
9)Type of connection: ________
10)Common base plate equipped
yes no
11)Anchor bolt & nut supplied
yes no
12)Coupling cover equipped
yes no
13)Auxiliaries
a)Suction valve: ________sets
b)Strainer: ________sets
c)Dischare valve: ________sets
d)Check valve: ________sets
e)Pressure gauge & valve for suction:____sets
f)Pressure gauge & valve for discharge:
_____sets
13 Specifications for chemical injection devices
1)Chemical injection metering pump with motor:
_____sets
a)Capacity: _____
b)Discharge pressure: _____
c)Chemical classifications: _____
d)Position to be injected: _____
e)Service condition: _____
f)Capacity regulation method: _____
g)Motor insulation class & power control:
_____
2)Chemical liquid storage tank: _____sets
a)Capacity: _____
B-8
b)Material: _____
3)Auxiliary piping & valves: _____sets
4)spare parts: _____
14 Specifications for automatic combustion control &
flame safeguard device
1)Type: _____
2)Classifications of protection device
a)Top-limit of steam pressure protection
yes no
b)Flameout protection device
yes no
c)Combustion air fan trip protection device
yes no
d)Power-off protection device
yes no
e)Fuel cut-out protection device
yes no
3)Main parts & auxiliaries
a)steam press switch: _____sets
b)flame detector & relay: _____sets
c)master controller: _____sets
d)steam pressure regulator: _____sets
e)Local operating box and auxiliaries:____sets
f)Link device: _____sets
g)Burner-off alarm & indicator: _____sets
h)Fuel pressure detecting devices: _____sets
14
(a)indictor
(b)low
i)Steam pressure detecting devices:_____ sets
(a)low pressure alarm & indicating lamp
yes no
(b)high pressure alarm & indicating lamp
yes no
(c)fuel cut-off device for super high pressure
yes no
B-9
j)Combustion air fan trip device: _____ sets

(a)indicating lamp
yes no
(b)fuel cut-off
yes no
15 Specification for fuel supply system
1)For natural gas supply: _____sets
Main parts & auxiliaries
a)Natural gas regulator stationt: _____sets
(a)stop valves: _____sets
(b)pressure control valve: _____sets
b)Natural gas flow meter & by-pass piping:
_____sets
c)Double strainer for natural gas: _____ sets
d)Natural gas safeguard device & protecting
facility:_____sets
2)For fuel oil supply pump with motor: _____sets
a)Type:_______
b)Capacity:_______
c)Discharge pressure:_______
d)strainer: sets
e)Motor insulation class & power control:
_____sets
f)Fuel oil pressure regulating valve: _____sets
(a)type:_______
16 Specifications for steam drum flash tank:
_____sets
a)Type: _____
b)Material: _____
c)Auxiliaries: _____
(a)local flow indicator: _____sets
(b)flow regulating valve: _____sets
(c)drain piping: _____sets
(e)inlet piping: _____sets
16 1)spare parts:_____
17 Specifications for storage tank of blow-off water
from drum: _____sets
B-10
1)Type: _____
2)Material: _____
3)Auxiliares
a)Drain piping: _____sets
b)Blow-off water inlet piping: _____sets
c)Air-vent piping: _____sets
18 Specifications for steam pressure-stablizing
blow-off device: _____sets
1)Type: _____
2)Discharge pressure: _____
3 )Auxiliaries
a)Pressure transmitter: _____sets
b)controllers & valves: _____sets
c)steam silencers: _____sets
d)Manual/auto operating switch: _____sets
e)Pipings: _____sets
4)spare parts: _____
19 Specification for feed water flow control
devices:____sets
1)Type:______
2)Main parts
a)Regulating valve: _____sets
b)Pressure difference transmitter for steam
flow: _____sets
c)Steam orifice plate: _____sets
d)Pressure difference transmitter for feed
water flow: _____sets
e)Pressure difference transmitter for drum
water level: _____sets
20 Specifications for instrumental control devices:
_____sets
1)Fuel oil flow meter: _____sets
a)Type:_______
b)Operating condition
(a)capacity:_______
(b)max. operating pressure:______
B-11
(c)max. operating temperature:_______
c)Auxiliaries
(a)Strainer: _______sets
(b)By-pass valve: _______sets
2)Feed water flow integrated indicator &
record:_____sets
a)Type:______
b)Auxiliaries
(a)orifice: _______sets
(b)pressure difference transmitter:
_______sets
(c)root square calculator: _______sets
(d)integrator: _______sets
(e)record: _______sets
(f)recording paper & pen: _______sets
3)Steam flow integrated indicator & record: sets
a)Type:_______
b)Auxiliaries
(a)orifice: _______sets
(b)pressure difference transmitter:_____sets
(c)root square calculator: _______sets
(d)integrator: _______sets
(e)record: _______sets
(f)recording paper & pen: _______sets
4)Water level indicator & record for steam
drum:____sets
a)Type:_______
5)Manometer: _________sets
a)Type:_______
b)Position to be measured:_________
6)Temperature record
a)Type:. _________
b)Position to be measured:________
7)spare parts._______
21 Specification for power panel & Instrument panel
1)Power panel
a)Type:________
B-12
b)Material:_______
c)Surface treatment:________
d)Main sparts
(a)all motor starter: ________sets
(b)indication lamps: ________sets
(c)necessary accessories for abovementioned items: ________sets
2)Instrument panel
a)Type:_______
b)Material:________
c)Surface treatment:________
d)Main parts
(a)feed water flow integrator: ________sets
(b)steam flow recorder: ________sets
(c)manometer: ________sets
(d)temperature record: ________sets
(e)internal piping & wirings & switch & valve:
________sets
(f)feed water flow control calcultor:
________sets
(g)feed water flow indicator & controller:
________sets
(h)steam pressure indicator & controller:
________sets
(i)manual/auto select switch for steam
pressure controller: ________sets
3)spare parts: ________
22 Specifications for control panel: ________sets
1)A11 wire is installed in protective or flexible
conduit
yes no
2)Each control panel shall be provided with
following signal output in the terminal block in
monitor:
a)Running status of feed water pump (on-off)
yes no
b)Running status of fuel oil pump (on-off)
yes no
c)Running status of combustion air fan
motor(on-off)
B-13
yes no
d)Operation status of burner (on-off)
yes no
e)Temperature detection of flue gas(on-off)
yes no
f)Operation current of feed water pump
yes no
3)Auxiliary devices installed in the control panel
a)Main switch: ________sets
b)Safety devices for the fans: ________sets
c)Safety devices for flue oil pump:
________sets
d)Safety devices for natural gas system:
________sets
e)Temperature recorder and high alarm switch
of flue gas: ________sets
f)Temperature indicator for flue gas, transfer
medium of boiler outlet: ________sets
g)Power source: ________
h)Control source: ________
i)Spare: ________
23 Special tools:
*All blanks shall be filled in above by:
Purchaser
B-14
Supp
Supp
lier
lier

1.
2.
3.
4.
5.
6.
7.
Stamp
B-15
Emission Level
Emission level limitation (based on 6 % 02)
SOx
<820 ppmvd (at FOD inlet)
<40 ppmvd ( at stack outlet)
Nox
<200 ppmvd ( at Eco. outlet)
<40 ppmvd ( at stack outlet)
CO
<250 ppmvd (at Eco. outlet)
Particulates
16g/Nm3(at EP inlet)
< 25 mg/Nm3 (at stack outlet)
B-16
GUARANTEE ITEM
FOR
______T/H BOILER
1.Boiler efficiency I Fuel consumption:
Boiler efficiency
Fuel consumption
Coal firing
________
________MT/H
Oil firing
________
________MT/H
Note
a.Boiler efficiency calculation by the heat loss method described in ASME power tests
code PTC 4.1 and in high heating value.
b.Above guarantee value is based on ______ feedwater temperature, 0% blowdown
and the fuel specifled in proposal Section______&______.
2.Steam production:
______MT/H (coal firing I oil firing HPH in service/out service)
3.NOx-content:
Below 200 ppm (coal firing I oil firing 02 6% dry gas base)
4.Main steam temperature control range
50~100 % MCR (coal firing I oil firing)
5.Live steam variation:
a.Load change 5%/minute
b.Pressure: 5 kg/ 2
c.Temperature: 5
d.Drum level: 30mm
B-17
PENALTY ITEM
FOR
_______T/H BOILER
1.Boiler efficiency I Fuel consumption:
1 - 1 eff
Qw (hs hw ) Qd ((hs hd )
Qf hf
eff:Boiler eff.(base on heat-loss method)

Qw:Quantity of the boiler feed water at the ECO inlet
Qd:Quantity of spray water
Qf:Fuel consumption
hs:Enthalpy of main steam
hw:Enthalpy of boiler feed water
hd:Enthalpy of spray water
hf:Fuel H.H.V.
1-2 Penalty N:
N (Q fg Q fa
h fa
5980
) 2.1 NT kg 8,200 H Y 15Y
Qfg: Guarantee fuel consumption (kg/H)

Qfa: Actual fuel consumption (kg/H)
hfa: Actual fuel HHV
hfg: Guarantee fuel HHV= 5980 KcaI/kg
2.Steam production:
2-1 Steam production, 350 MT/H-set boiler ( at the furnace outlet temperature below
1,050 and HPH in service / out service)
2-2 Penalty N:
N (1
Actual steam production

) 100 boiler price 0.5%
Guarantee steam production
3.NOx-content:
3-1 Guarantee
(a)Coal firing mono
NOx-content below 200 ppm (02 6 % dry gas base)
(b)Oil firing mono
NOx-content below 200 ppm (02 4 % dry gas base)
3-2 Penalty N:
N
( Actual measure Guarantee figure ) ppm

boiler price 1%
10 ppm
B-18
4.Main steam temperature control range ( 50 % MCR to 100 % MCR)

N (1
Actual temperature control range

) boiler price
Guarantee temperature control range
5.Live steam variation:

5-1 Main steam temperature and pressure, and drum level are not over the guarantee
figures.
5-2 Penalty N:
N (1
Actual var iation

) boiler price
Guarantee figure
6.Document delay:
Ps=Boiler price x 0.1%Iweek
7.A portion delay:
Ps=Boiler price x 0.1 %Iday
8.Penalty limit:
20% of boiler price
B-19
WELDING PROCEDURE
SPECIFICATION (WPS)
WPS NO.
Revision NO:
:
Date:
Supporting PQR
(S) 3-3BA01
NO,
Welding Process (es) GTAW, SMAW
Type(s) Manual
JOINT (QW-402)
Datails (
Joint Design
Backing Yes When SMAW No.When GTAW
As welding procedure summary or shop drawing
( )
Backing Material(Type) Weld metal
BASE METALS(QW-403)
P No.
Gr. No.
Gr. No.
None
to P.No. 3
None
OR
Specification type & grad
N/A
OR
Chem. Analysis & Mech. prop.
To Chem. Analysis & Mech. prop.
N/A
N/A
Thickness Range:
Base metal :Groove
1.6mm~12mm Fillet
Unlimited
Pipe Dial. Range
:Groove
ALL size
Fillet
Unlimited
Other Any pass thickness shall be than 12.7mm for SMAW
FILLER METALS(QW-404)
POSITIONS (QW-405)
Spec. NO.(SFA) 5.18/5.5
Positions(s) of Groove
AWS Class No.
ER70S-G / E7016-A1
F No. F 6/4
A No. A
Welding Progression: Up
N/A
Down
Size of filler metals
AII
Position(s) of Fillet
C-1
All
2.0/2.4mm(GTAW)
POSTWELD HEAT TREATMENT(QW-407)
3.2/4.0/5.0mm(SMAW)
Deposited Weld Metal
Thickness Range
Temperature range None
Groove
1.6-12mm
Fillet All Thickness
Time Range None
Electrode-Flux (Class)
N/A
Flux Tradename
N/A
Consumable Insert
N/A
Reviewed by QC Manager
APPD
PREHEAT(QW-406)
CHKD
PREPD BY
GAS(QW-408)
Perheat Temp. min

10
Interpass Temp. Max. 315
Preheat Maintenace During Perform Welding
Percent Composition
Gas(es)
(Mixture)
( )
( )
Flow Rate
(
)I/min Shielding
(Continuous or special heating where applicable Trailing

should be recorded)
Backing
Argon
99.98%
10-15
None
None
None
None
None
None
ELECTRICAL CHARCTERISTICS(QW-409)
Curreat AC DC Refer below(a) Polarity
Refer below(v)
Amps(Rang) Refer below(A) volts(Range) Refer below(v)

Tungsten Electrode Size & Type
2.4 or 3.2mm ERTh-2
(Pure Tungste, 2% Thoriated, etc.)

Mode of Metal Transfer for GMAW
N/A
(Spray arc, short circuiting arc etc.)

Electrode Wire feed speed range
N/A
cm/min
TECHINIQUE(QW-410)
String or Weave Bead
Orifice or Gas Cup Size
String or/and weae for SMAW

8-12mm(I.D)
(mm)
Initial & Interpass Cleaning(Brushing, Grinding, etc.)
Brushing or/and Grinding
Method of Back Gouging

Oscillation
None
None
Contact Tube to work Distance N/A (mm)

Multiple or Single Pass(per side)
C-2
Multipe
(mm)

Multiple or Single Electrodes

Travel Speed(Range)
Peening
None
Refer Below
Other
Filler Metal
Weld
Process
Layer(s)
Class
Dia
Type
GTAW
None
Current
Volt
Travel
Other
Amp
Range
Speed
Heat input
Polar
Range
(cm/min)
(V)
(KJ/CM)
(mm)
Root Pass
Single
(A)
ER70S-
2.0/2.4
DCEN
80-150
8-12
--
20KJ/cm
Root
SMAW
E7016-
3.2
AC
80-130
--
41KJ/cm
Root
SMAW
E7016-
4.0
AC
130-
--
41KJ/cm
Root
SMAW
E7016-
5.0*
AC
180-
--
41KJ/cm
*5.0mm electrode shall not used for V or O.H. position
APPD
C-3
CHKD
PREPD BY

WELDING PROCEDURE
SPECIFICATION (WPS)
WPS NO.
Revision NO:
Date:
Supporting PQR
(S)
T4-4BA00
NO,
Welding Process (es)
GTAW, SMAW Type(s) Manual
JOINT (QW-402)
Joint Design
Datails (
I;V;U Groove/Fillet
Backing Yes When SMAW No. When GTAW
( )
Backing Material(Type) Base metal & weld

metal
BASE METALS(QW-403)
P No.
Gr. No.
Gr. No.
None
to P.No. 4
None
OR
To Specification type & grode
N/A
N/A
OR
N/A
N/A
Thickness Range:
Base metal :Groove
1.6mm~12mm Fillet
Unlimited
Pipe Dial. Range
:Groove
ALL size
Fillet
Unlimited
Other Any pass thickness shall be than 12.7mm for SMAW
POSITIONS (QW-405)
Spec. NO.(SFA)
AWS Class No.
Positions(s) of Groove
ER80S-G / E8016-B2
F No. F
A No. A
AII
N/A
Down
C-4
All
2.0/2.4mm(GTAW)
3.2/4.0/5.0mm(SMAW)
POSTWELD HEAT TREATMENT (QW-
407)
Thickness Range
Groove
1.6-12mm
Fillet All Thickness
Time Range None
N/A
Flux Tradename
Consumable Insert
N/A
N/A
APPD
C-5
CHKD
PREPD BY
PREHEAT(QW-406)
GAS(QW-408)
Perheat Temp. min

95
Percent Composition
Gas(es)
(Mixture)
( )
Flow Rate
( )
)I/min Shielding
Argon
99.98%
10-15
None
None
None
Backing
None
None
None
(Continuous or special heating where applicable

should be recorded)
Trailing
Curreat AC DC
Refer below(a) Polarity Refer below(v)
Amps(Rang) Refer below(A) volts(Range)
Refer below(v)
Tungsten Electrode Size & Type 2.4 or 3.2mm ERTh-2

N/A

N/A
cm/min
TECHINIQUE(QW-410)
String or/and weving
8-12mm(I.D)
(mm)
( )

Oscillation
N/A
N/A
Contact Tube to work Distance N/A (mm)

Travel Speed(Range)
Peening
None
Multiple
Single
Refer Below
Other None
Weld
Process
Layer(s)
Class
Dia
Type
Filler Metal
Current
Volt
Travel
Other
Amp
Range
Speed
Heat input
Polar
Range
(cm/min)
(V)
(KJ/CM)
(mm)
lst
GTAW
(mm)
(A)
ER90S-
2.0/2.4
DCEN
100-
8-12
--
20KJ/cm
rest
SMAW
E8016-
3.2
AC
75-120
--
25KJ/cm
or
SMAW
E8016-
4.0
AC
100-
--
25KJ/cm
or
SMAW
E8016-
5.0*
AC
185-
--
25KJ/cm
C-6
APPD
C-7
CHKD
PREPD BY
WELDING PROCEDURE
WPS NO.
SPECIFICATION (WPS)
Revision NO:
Date:
Supporting PQR
(S)
5-5-A-1A
NO,
Welding Process (es) SMAW
Type(s) Manual
JOINT (QW-402)
Datails (
Joint Design
( )
Backing Material(Type)Base metal & WELD

metal
BASE METALS(QW-403)
P No.
Gr. No.
Gr. No.
None
to P.No. 5
None
OR
N/A
N/A
OR
N/A
N/A
Thickness Range:
Base metal :Groove
3/16~4 Fillet
N/A
Pipe Dial. Range
:Groove
N/A
Fillet
N/A
Other Chemical composition range: N/A
POSITIONS (QW-405)
Spec. NO.(SFA)
AWS Class No.
Positions(s) of Groove All Position
N/A *Trade name: E9018-B3
F No. F
C-8
Down
A No. A
Size of filler metals 4/4.8mm(GTAW
Down --Position(s) of Fillet
3.2/4.0/5.0mm(SMAW)
Thickness Range
407)
Groove
Fillet
Temperature range 718~746
N/A
Time Range
1 Hr/In.(Min. 15 minutes)
Flux Tradename
Consumable Insert
N/A
APPD
PREHEAT(QW-406)
CHKD
PREPD BY
GAS(QW-408)
Perheat Temp. min

204.4
Interpass Temp. Max. 315.6
Percent Composition
Gas(es)
( )
(Mixture)
Flow Rate
( )
N/A
N/A
N/A
None
None
N/A
None
None
None
)I/min Shielding
Trailing
should be recorded)
Backing
Curreat AC DC
Refer Below(a) Polarity

Rp
Refer below(v)
N/A

N/A

N/A
cm/min
TECHINIQUE(QW-410)
Both
N/A
(mm)
( )

Oscillation

Air ARC
None
Contact Tube to work Distance
C-9
N/A
(mm)

Travel Speed(Range)
Peening
N/A
Multipe
Single
N/A
Other None
Weld
Process
Layer(s)
Class
Dia
Type
Filler Metal
Current
Volt
Travel
Other
Amp
Range
Speed
Heat input
Polar
Range
(cm/min)
(V)
(mm)
Root
OTHER
SMAW
SMAW
(mm)
(KJ/CM)
(A)
E9018-
DC
120~20
22-25
E9018-
4.8
Dc
180~26
23-26
APPD
C-10
CHKD
PREPD BY

WELDING PROCEDURE
SPECIFICATION (WPS)
WPS NO.
Revision NO:
Date:
Supporting PQR
(S)
3-3BA0.
NO,
Welding Process (es) GTAW.SMAW
Type(s) Manual
JOINT (QW-402)
Datails (
Joint Design
( )

metal
BASE METALS(QW-403)
P No.
Gr. No.
5B
Gr. No.
None
to P.No. 5B
None
OR
N/A
N/A
OR
N/A
N/A
Thickness Range:
Base metal :Groove
1.6mm~11mm Fillet
Unlimited
Pipe Dial. Range
:Groove
OD.1OVER
Fillet
Unlimited
Other Chemical composition range: N/A
POSITIONS (QW-405)
Spec. NO.(SFA)
Positions(s) of Groove All Position
AWS Class No. N/A *Trade name: CM-
9T(SUMYO)
C-11
Down
F No. F
A No. A
N/A
All
2.0/2.4mm(GTAW
407)
Deposited Weld Metal *C:0.07%
Si:0.8%;mn.0.9;Cr:8.84%;Mo:1.01%
Temperature range 745+-25
Thickness Range
V:.22%;Nb:.05%
Groove
Time Range
Fillet
1 Hr/In.(Min. 15 minutes)
Flux Tradename
Consumable Insert
N/A
APPD
PREHEAT(QW-406)
CHKD
PREPD BY
GAS(QW-408)
Perheat Temp. min

10
Preheat Maintenace
N/A
Percent Composition
Gas(es)
(Mixture)
( )
Flow Rate
( )
Argon
99.98%
10-15
None
None
N/A
Ar
99.95%
10min
)I/min Shielding
Trailing
should be recorded)
Backing
Curreat AC DC
Refer Below(v)
Refer below(v)

None

N/A
cm/min
TECHINIQUE(QW-410)
String or/and weave

8-12mm(I.D)
(mm)
( )
C-12

Oscillation
None
None

Travel Speed(Range)
Peening
None
Single
5--10
Filler Metal
Layer(s)
Class
Dia
Type
Current
Volt
Travel
Other
Amp
Range
Speed
Heat input
Polar
Range
(cm/min)
(V)
(KJ/CM)
14-19
5-10
N/A
(mm)
CM-9ST
(cm/min)
Other None
Process
GTAW
(mm)
Single or/and Multiple (mm)
Weld
lst/over
N/A
2.0/2.4
(A)
DCEN
120~16
APPD
C-13
CHKD
PREPD BY
WELDING PROCEDURE
WPS NO.
SPECIFICATION (WPS)
Revision NO:
:
Date:
Supporting PQR
(S)
T5-5BA01.
NO,
Type(s) Manual
JOINT (QW-402)
Datails(
Joint Design
( )

metal
BASE METALS(QW-403)
P No.
5A
Gr. No.
Gr. No.
Any
to P.No. 5A
Any
OR
N/A
N/A
OR
N/A
N/A
Thickness Range:
Base metal :Groove
1.6mm~12mm Fillet
Unlimited
Pipe Dial. Range
:Groove
ALL size
Fillet
Unlimited
Other
Any pass thicness shall be less than 12.7mm for SMAW
POSITIONS (QW-405)
Spec. NO.(SFA)
Positions(s) of Groove All
AWS Class No.
ER90S-G / E9016-B3
F No. F
A No. A
N/A
C-14
Down ---
All
2.0/2.4mm(GTAW)
3.2/4.0/5.0mm(SMAW)
407)
Thickness Range
Groove
Fillet

1.6-12mm
All Thickness
Time Range
Flux Tradename
None
N/A
Consumable Insert
N/A
APPD
PREHEAT(QW-406)
CHKD
PREPD BY
GAS(QW-408)
Perheat Temp. min

150
Percent Composition
Gas(es)
(Mixture)
( )
Flow Rate
( )
Argon
99.98%
10-15
None
None
N/A
Ar
N/A
10min
)I/min Shielding
Trailing
should be recorded)
Backing
Curreat AC DC
Refer Below(v)
Refer below(v)

None

N/A
cm/min
TECHINIQUE(QW-410)
String or/and weave

8-12mm(I.D)
(mm)
( )

Oscillation

None
None
C-15

Travel Speed(Range)
Peening
None
Signle
Refer below
(cm/min)
Other None
Process
Layer(s)
Class
Dia
Type
Filler Metal
Current
Volt
Travel
Other
Amp
Range
Speed
Heat input
Polar
Range
(cm/min)
(V)
(KJ/CM)
(mm)
GTAW
(mm)
Multiple
Weld
lst
N/A
(A)
ER90S-G
2.0/2.4
DCEN
100-
--
20KJ/cm
rest
SMAW
ER9016-
3.2
AC
75-120
--
25KJ/cm
or
SMAW
ER9016-
4.0
AC
100-
--
25KJ/cm
or
SMAW
ER9016-
5.0
AC
185-
--
25KJ/cm
APPD
C-16
CHKD
PREPD BY
WELDING PROCEDURE
WPS NO.
SPECIFICATION (WPS)
Revision NO:
Date:
Supporting PQR
(S)
T5-RBA01.
NO,
Type(s) Manual
JOINT (QW-402)
Datails (
Joint Design I;V;U Groove/Fillet
( )
Backing Material(Type)
weld metal
BASE METALS(QW-403)
P No.
P.No..
Gr. No.
Any
to
Gr. NO. Any
OR
N/A
N/A
OR
Chem. Analysis & Mech. prop. (C:.60%; Si:.29%; Mn:.49%; P:.015%
S:.008%; Cr:9.10%; Mo:2.00%
Thickness Range:
Base metal :Groove
1.6mm~12mm Fillet
All thickness
Pipe Dial. Range
:Groove
ALL size
Fillet
All size
Other
Chemical composition range:
Spec. NO.(SFA)
AWS Class No.
N/A
POSITIONS (QW-405)
5.28 / 5.5
Positions(s) of Groove All position
ER90S-G / E9016-B3
F No. F
A No. A
None
C-17
Down ---
All position
2.0/2.4mm(GTAW)
407)
3.2/4.0/5.0mm(SMAW)
Temperature range
Thickness Range
Groove
Fillet
700-730
1.6-12mm
Time Range 1 Hr/IN (Min 15 MINUTES)
All Thickness
N/A
Flux Tradename
Consumable Insert
N/A
APPD
PREHEAT(QW-406)
CHKD
PREPD BY
GAS(QW-408)
Perheat Temp. min

10
Percent Composition
Gas(es)
(Mixture)
( )
Flow Rate
( )
Argon
99.98%
10-15
None
None
N/A
Ar
99.98%
22-25
)I/min Shielding
Trailing
should be recorded)
Backing
Curreat AC DC
Refer Below(v)
Refer below(v)

None

Refer below
cm/min
TECHINIQUE(QW-410)
String or/and weave

8-12mm(I.D)
(mm)
( )

Oscillation

None
C-18

Travel Speed(Range)
Peening
None
Filler Metal
Signle
Process
Layer(s)
Class
Dia
Type
Current
Volt
Travel
Other
Amp
Range
Speed
Heat input
Polar
Range
(cm/min)
(V)
(KJ/CM)
(mm)
GTAW
(cm/min)
N/A
Weld
lst
(mm)
Multiple
Refer below
Other
N/A
(A)
ER90S-G
2.0/2.4
DCEN
100-
--
20KJ/cm
rest
SMAW
ER9016-
3.2
AC
75-120
--
25KJ/cm
or
SMAW
ER9016-
4.0
AC
100-
--
25KJ/cm
or
SMAW
ER9016-
5.0*
AC
185-
--
25KJ/cm
APPD
C-19
CHKD
PREPD BY
WELDING PROCEDURE
WPS NO.
SPECIFICATION (WPS)
Revision NO:
Date:
Supporting PQR
(S)
JP1C1-1
NO,
Type(s) Manual
JOINT (QW-402)
Datails (
Joint Design
( )
weld metal
BASE METALS(QW-403)
P No.
Gr. No.
Any
P.No.
Gr. NO. Any
to
OR
N/A
N/A
OR
N/A
N/A
Thickness Range:
Base metal :Groove
4.8mm~24mm Fillet
All thickness
Pipe Dial. Range
:Groove
ALL size
Fillet
All size
Other
Any pass thickness shall be than 12.7mm for SMAW
POSITIONS (QW-405)
Spec. NO.(SFA)
5.18(GTAW)/5.1(SMAW)
AWS Class No. ER70S-G(GATE)/E7016(SMAW)
F No. F
6(GATE)/4(SMAW)
C-20
Down ---
All position
A No. A
Size of filler metals2.4cm(GTAW
4.0 , 5cm(SMAW)
407)
Temperature range
Thickness Range
Groove
Fillet
700-730
5.4mm Max
18.6mm Max
All Thickness
Flux Tradename
None
Consumable Insert
N/A
N/A
Flux Tradename
Consumable Insert
None
APPD
PREHEAT(QW-406)
CHKD
PREPD BY
GAS(QW-408)
Perheat Temp. min

10
Percent Composition
Gas(es)
(Mixture)
( )
Flow Rate
( )
Argon
99.98%
10-15
None
None
None
Ar
None
None
)I/min Shielding
Trailing
should be recorded)
Backing
Curreat AC DC

Refer Below(v)
Refer below(v)
3.2mm & 2% Thorited

N/A

N/A
cm/min
TECHINIQUE(QW-410)
String for GATW

String or/and weave for SMAW
( )
C-21

Oscillation
None
None

Travel Speed(Range)
Peening
None
Filler Metal
Signle
Process
Layer(s)
Class
Dia
Type
Current
Volt
Travel
Other
Amp
Range
Speed
Heat input
Polar
Range
(cm/min)
(V)
(KJ/CM)
(mm)
GTAW
(cm/min)
N/A
Weld
Root Pass
(mm)
Multiple
Refer below
Other
N/A
(A)
ER70S-
2.4
DCEN
80-150
8-17
--
20KJ/cm
Root Pass
SMAW
E7016
4.0
AC
140-
22-28
--
50KJ/cm
Root Pass
SMAW
E7016
**5.0
AC
180-
22-28
--
50KJ/cm
APPD
C-22
CHKD
PREPD BY

WELDING PROCEDURE
SPECIFICATION (WPS)
WPS NO.
Revision NO:
Date:
Supporting PQR
(S)
115-Q102
NO,
Type(s) Manual
JOINT (QW-402)
Datails (
Joint Design
( )
Weld metal
BASE METALS(QW-403)
P No.
Gr. No.
Any
P.No.
Gr. NO. Any
to
OR
N/A
OR
N/A
N/A
Thickness Range:
Base metal :Groove
4.8mm~24mm Fillet
All thickness
Pipe Dial. Range
:Groove
ALL size
Fillet
All size
Other
POSITIONS (QW-405)
Spec. NO.(SFA)
AWS Class No.
ER70S-G(GATE)/E7016)
F No. F
6(GATE)/4(SMAW)
A No. A
Down ---
All position
2.4/2.4mm(GTAW)
C-23
4.0/5.0mm(SMAW)
407)
Temperature range
Thickness Range
Groove
Fillet
44mm Max
All Thickness
Flux Tradename
700-730
None
Consumable Insert
N/A
APPD
PREHEAT(QW-406)
CHKD
PREPD BY
GAS(QW-408)
Perheat Temp. min

10
Percent Composition
Gas(es)
(Mixture)
( )
Flow Rate
( )
Argon
99.98%
10-15
None
None
None
None
None
None
)I/min Shielding
Trailing
should be recorded)
Backing
Curreat AC DC

Refer Below(v)
Refer below(v)
3.2mm & 2% Thorited

N/A

N/A
cm/min
TECHINIQUE(QW-410)
String or/and weave

8-12mm(I.D)
(mm)
( )

Oscillation

None
None

C-24
N/A
(mm)
Multiple

Travel Speed(Range)
Peening
None
Signle
Refer below
Other
Filler Metal
Weld
Process
Layer(s)
Class
Dia
Type
Current
Volt
Travel
Other
Amp
Range
Speed
Heat input
Polar
Range
(cm/min)
(V)
(KJ/CM)
(mm)
Root Pass
GTAW
(cm/min)
(A)
ER70S-
2.4
DCEN
80-150
8-17
--
20KJ/cm
Root Pass
SMAW
E7016
4.0
AC
140-
22-28
--
50KJ/cm
Root Pass
SMAW
E7016
5.0
AC
180-
22-28
--
50KJ/cm
APPD
C-25
CHKD
PREPD BY

WELDING PROCEDURE
SPECIFICATION (WPS)
WPS NO.
Revision NO:
Date:
Supporting PQR
(S)
405
NO,
Type(s) Manual
JOINT (QW-402)
Datails (
Joint Design GATW rest pass
Backing Yes & SMAW No. GTAW root pass
( )
weld metal
BASE METALS(QW-403)
P No.
P.No.
4,3,1
Gr. No.
Any
to
Gr. NO. Any
OR
N/A
N/A
OR
N/A
N/A
Thickness Range:
Base metal :Groove
4.8mm~24mm Fillet
All thickness
Pipe Dial. Range
:Groove
ALL size
Fillet
All size
Other
POSITIONS (QW-405)
Spec. NO.(SFA)
AWS Class No.
ER80S-G/E8016-B2
F No. F
A No. A
Down ---
C-26
All position
2.0/2.4cm(GTAW)
4.0/5.0cm(SMAW)
407)
Thickness Range
Groove
Fillet
26mm Max
Temperature range *600-680
20mm Max
All Thickness
Time Range *1 Hr/IN (Min 15 MINUTES)
Flux Tradename
None
Consumable Insert
N/A
APPD
PREHEAT(QW-406)
CHKD
PREPD BY
GAS(QW-408)
Perheat Temp. min

10
Percent Composition
Gas(es)
(Mixture)
( )
Flow Rate
( )
Argon
99.98%
10-15
None
None
None
None
None
None
)I/min Shielding
Trailing
should be recorded)
Backing
Curreat AC DC

Refer Below(v)
Refer below(v)
3.2mm & 2% Thorited

N/A

N/A
cm/min
TECHINIQUE(QW-410)
String or/and weave for SMAW

8-12mm(I.D)
(mm)
( )

Oscillation

None
None
C-27
N/A
(mm)

Travel Speed(Range)
Peening
None
N/A
Signle
Refer below
Other
Filler Metal
Process
Layer(s)
Class
Dia
Type
Current
Volt
Travel
Other
Amp
Range
Speed
Heat input
Polar
Range
(cm/min)
(V)
(KJ/CM)
(mm)
GTAW
(cm/min)
---
Weld
Root Pass
(mm)
(A)
ER70S-
2.4
DCEN
80-150
8-17
--
20KJ/cm
Root Pass
SMAW
E7016
4.0
AC
140-
22-28
--
40KJ/cm
Root Pass
SMAW
E7016
**5.0
AC
180-
22-28
--
40KJ/cm
APPD
C-28
CHKD
PREPD BY

WELDING PROCEDURE
SPECIFICATION (WPS)
WPS NO.
Revision NO:
Date:
Supporting PQR
(S)
TR-RBA10
NO,
Type(s) Manual
JOINT (QW-402)
Datails (
Joint Design I;V;U Groove/Fillet
( )
Backing Material(Type) Base metal & weld

metal
BASE METALS(QW-403)
P No.
None
Gr. No.
None
P.No.
None
Gr. NO.
None
to
OR
HCM9M (STBA27 JIS)
HCM9M(STBA27 JIS)
OR
C:.06%; Si:.29%; Mn:.49%; Mo:.015%
S:.008%; Cr:9.10%; Mo:2.00%
Thickness Range:
Base metal :Groove
1.6mm~12mm Fillet
All size
Pipe Dial. Range
:Groove
ALL size
Fillet
All size
Other
Chemical composition range: N/A
POSITIONS (QW-405)
Spec. NO.(SFA)
AWS Class No.
F No. F
A No. A
N/A
Down ---
C-29
All position
1.6/2.4mm(GTAW)
3.2/4.0/5.0mm(SMAW)
407)
#CM-9M(SWI);C:.08%;Si:.09%;Mn:1.02%;P:.008%
Thickness Range
Temperature range 700-730
S; .005%;Cu:.01%;Ni;.34%;Cr:9.06%;Mo:2.03%
Groove
Fillet
1.6-12mm Max
All Thickness
#CM-9M(SWI);C:0.9%;Si:0.31%;Mn:1.38%;P:0.011%
Flux Tradename
N/A
S:0.09%;Cr:8.23%
Consumable Insert
N/A
Mo:1.85%;Ni:0.7%
APPD
PREHEAT(QW-406)
CHKD
PREPD BY
GAS(QW-408)
Perheat Temp. min

250
Percent Composition
Gas(es)
(Mixture)
( )
Flow Rate
( )
Argon
99.98%
10-15
None
None
None
99.98%
)I/min Shielding
(Continuous or special heating where applicable Trailing

should be recorded)
Backing
None
22-25
Curreat AC DC
Refer Below(v)
Refer below(v)

N/A

N/A
cm/min
TECHINIQUE(QW-410)
String or/and weave

8-12mm(I.D)
(mm)
C-30
( )

Oscillation

None
None

Peening
None
Single
Refer below
Other
Filler Metal
Process
Layer(s)
Class
Dia
Type
Current
Volt
Travel
Other
Amp
Range
Speed
Heat input
Polar
Range
(cm/min)
(V)
(KJ/CM)
(mm)
GTAW
(cm/min)
None
Weld
lst
(mm)
Multiple

Travel Speed(Range)
N/A
(A)
#CM-
1.6/2.4
DCEN
80-140
--
19KJ/cm
rest
SMAW
#CM-9M
3.2
AC
70-120
--
21KJ/cm
or
SMAW
#CM-9M
4.0
AC
100-
--
21KJ/cm
APPD
C-31
CHKD
PREPD BY
:
:
:
2.1
1)
2)
2.2
WPS
2.3
WPQ
2.4
3
3.1
3.2
Rcvic
Wad By Q.C
Manager
APPD
D-1
CHKD
PREPD BY

CQA-WI-001
2
32
of
(INDUSTRIAL BOILER)
(PACKAGE BOILER)
1
2
CNS
INDUSTRIAL BOILER
5~9
PANELS
10~12
SUPERHEATERS
13~16
VERTICAL / HORIZONTAL ECONOMIZER
17~19
STEAM OR MUD OR MUD DRUM PACKAGE BOILER
20~25
PANELS
26~27
SUPERHEATERS
28~29
STEAM OR MUD DRUM
30
31~32
BANK
FEED, RISER TUBE
E-1
Approved by
E-2
Checked by
Prepared by
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3
32
of
1.
2.
3.
4.
5.
6.
1.
2.
3.
4.
Approved by
E-3
Checked by
Prepared by
CQA-WI-001
4
32
of
1.
2.
3.
4.
5.
6.
1.
2.
3.
4.
Approved by
E-4
Checked by
Prepared by

CQA-WI-001
5
32
of
M
5
I
MI
S
2 4
M
2
RT
2
PT
2
UT
1.
a. ASME SEC. 1
b.CNS2139~2144
2. NDE(RT,PT,UT,MT)
CNS
CNS
3.
4.RT
a. CNS ASME SEC.1RT
b.RT5% 10%
RT
5.
E-5
Approved by
CQA-WI-001
Checked by
E-6
Prepared by
6
32
of
CNS ( )
PT
11047
Z8048
MT
11048
Z8049
RT
11049
Z8050
UT
11051
Z8052
UT
11224
Z8053
PT
11225
Z8054
RT
11226
Z8055
PT
11376
Z8056
MT
11377
Z8057
MT
11378
Z8058
RT
11376
Z8059
PT
11377
Z8060
UT
11378
Z8061
UT
11379
Z8063
UT
11379
Z8075 J
RT
11399
Z8076
UT
11401
Z8079
UT
12618
Z8099
RT
12619
Z8114
Approved by
CQA-WI-001
Checked by
E-7
Prepared by
of
32
M
5
I
MI
G
( )
C
S
2 4
M
2
RT
2
PT
2
UT
1.
a. ASME SEC. 1
b.CNS2139~2144
2. NDE(RT,PT,UT,MT)
CNS
CNS
3.
4.RT
a. CNS ASME SEC.1RT
b.RT5% 10%
RT
5.
Approved by
CQA-WI-001
Checked by
E-8
Prepared by
of
32
CNS ( )
PT
11047
Z8048
MT
11048
Z8049
RT
11049
Z8050
UT
11051
Z8052
UT
11224
Z8053
PT
11225
Z8054
RT
11226
Z8055
PT
11376
Z8056
MT
11377
Z8057
MT
11378
Z8058
RT
11376
Z8059
PT
11377
Z8060
UT
11378
Z8061
UT
11379
Z8063
UT
11379
Z8075 J
RT
11399
Z8076
UT
11401
Z8079
UT
12618
Z8099
RT
12619
Z8114
Approved by
Checked by
E-9
Prepared by
CQA-WI-001
9
32
of
:Panels(without headers)
M
)
MI
CQA-IN-80
MI
CQA-IN-80 FORM471)
MI
MI
CQA-IN-80 FORM-471)
MI
CQA-IN-80
MI
CQA-IN-80
RT5
I
RT
FMS-CTE-06
(Buckstay lug, Alignment lug)
MI
I
PT
FMS-CTE-09
I
PT
FMS-CTE-09

MI
MI
CQA-IN-80
(FORM 518)
MI
MIS
--- HEADS --Note:*RT5%
Approved by
E-10
Checked by
Prepared by
CQA-WI-001
10
of 32
:Panels(Assembly to headers)
Panel Headers
MI
M
TubeHeader
MI
MI
CQA-IN-80
HeaderTube
I
PT
FMS-CTE-09
RT5
I
RT
FMS-CTE-06
MI
I
CQA-IN-80
MI
MI
(FORM 524)
MI
FHI-104-76,78
MIS
Note:*RT5%
Approved by
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CQA-WI-001
11
of 32
:Roof & Loose Screen Tube
MI
MI
MI
I
MI
MI
I
MI
MI
MI
MIS
RT
PT
RT 5
CQA-IN-81
CQA-IN-80
FMS-CTE-06
CQA-IN-80 FORM471-1
FMS-CTE-09
CQA-IN-80
,FORM 521
Note:*RT5%
Approved by
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Checked by
Prepared by

CQA-WI-001
12
of 32
:Roof & Loose Screen Tube
MI

MI
I
MI
MI
MI
MI
MI
MI
MI
I
I
RT
PT
UT
( )
HeaderTube
--- Panel ---
Approved by
E-13
CQA-IN-17
FMS-CTE-06
CQA-IN-80
CQA-IN-80
FMS-CTE-09
FMS-CTE-07
Checked by
Prepared by

E-14

CQA-WI-001
13
of 32
:Elements(Primary,Secondary,Platen)
MI
MI
Tube
CQA-IN-80
RT5%
I
RT
FMS-CTE-06
MI
MI
MI
I
I
MI
MI
MIS
RT
PT
Tube
RT5%
( )
( )
CQA-IN-80
FMS-CTE-06
FMS-CTE-09
FMS-WE-27
, CQA-IN-80
(FORM 518)
Note:*RT5%
Approved by
E-15
Checked by
Prepared by

CQA-WI-001
E-16
14
of 32
:Superheate Headers
MI

MI
I
RT
CQA-IN-17
( )
MI
( )
MI

MI
MI
CQA-IN-80
MI
MI
MI
CQA-IN-17
HeaderTube FMS-CTE-09
I
PT
I
UT
FMS-CTE-07
( )
I
CQA-IN-17
MI
MI
MI
MIS
(
)
FMS-WE-27
FORM 532
FHI-104-76,78
Note:*RT5%
Approved by
CQA-WI-001
Checked by
E-17
Prepared by
15
32
of
:Elements(Primary,Supply,Headers)
MI
MI
CQA-IN-17
I
RT
FMS-CTE-06
( , )
MI
( , )
MI
MI
MI
CQA-IN-80
Header , FMS-CTE-09
I
PT
( )
I
CQA-IN-17
MI
FMS-CTE-27
FORM 532
MI
( )
CQA-104-76,78
MIS
Approved by
CQA-WI-001
Checked by
E-18
Prepared by
16

of 32
:Horizontal Economizer Bending Tube
MI
MI
M
M
MI
I
MI
RT
MI
Tube Tubesheet
Tube
TubeRT5%
( , , )
--- Panel ---
CQA-IN-81
FMS-CTE-06
CQA-IN-17
CQA-IN-81
Note:*RT5%
Approved by
Checked by
E-19
Prepared by
CQA-WI-001
17
of 32
:Vertical Economizer Bending Tube
MI
MI
MI
I
MI
RT
Tube
TubeRT5%
( , , )
--- Panel ---
CQA-IN-81
FMS-CTE-06
CQA-IN-81
Note:*RT5%
Approved by
Checked by
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Prepared by
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18
of 32
:Vertical Economizer Headers With Tube
I
( , )
MI
MI

MI
( , )
MI
( , )
MI
MI
Bending Tube
MI
MI
CQA-IN-80
MI
CQA-IN-17
Header , FMS-CTE-07
I
PT
I
UT
FMS-CTE-17
( )
I
CQA-IN-17
MI
MI
MI
MIS
FMS-WE-27

(
,FORM 532
)
FHI-104-76,78
Approved by
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19
of 32
: (Steam & Mud Drum)
MI
MIG
CQA-IN-13
,L
MI
M
L
M
I
RT
L RT 100%
FMS-CTE-06
MI
C
M
C
I
RT
L RT 100%
FMS-CTE-06
MI
M
RT 100%
I
RT
FMS-CTE-06
MI
MI
( , )
I
FMS-CTE-06
(Stub)
MI
M
PT
I
PT
( , )
MI
,
MI
( )
I
FMS-CTE-09
,
MI
PT
I
PT
M
CQA-IN-17
MI
I
MI
FMS-WE-27
(Dry Box )
(
CQA-IN-07
)
Approved by CheckedCQA-IN-80
by
Prepared by
E-22
CQA-WI-001
20
of 32
: (Head)
MI

MI
CQA-IN-81
M
I
MT or PT PT MT (
FMS-CTE-08/09
)
,
MI
,FORM494
I
--- ---
E-23
Approved by
CQA-WI-001
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21
of 32
:Frontwall Panel
MI
MI
( )
MI
CQA-IN-80
RT 5%
I
RT
FMS-CTE-06

MI
( )
MI
CQA-IN-80
,FORM521
MI
( , , )
CQA-IN-81
MIS
--- Steam & Mud Drum --Note:*RT5%
Approved by
CQA-WI-001
Checked by
E-25
Prepared by
22

of 32
:Roof Tube
MI
MI

MI
MI
MI
Tube ( )
CQA-IN-80
,FORM521
MI
( , , )
CQA-IN-81
MIS
--- Front Wall,Steam & Mud Drum ---
Approved by
CQA-WI-001
Checked by
E-26
Prepared by
23

of 32
:Sidewall Panel
M
( )
MI
CQA-IN-80
( )
MI
CQA-IN-80
MI
MI
( )
MI
MI
MI
( )
RT5%
(Buckstay,lug,Scall,Bar)
( )
( )
( , , , )
--- Roof Tube ---
I
MI
RT
I
I
MI
MI
MI
PT
PT
MIS
(FORM471)
CQA-IN-80
CQA-IN-80
(FORM471)
FMS-CTE-06
FMS-CTE-09
FMS-CTE-09
CQA-IN-80
,FORM518
Note:*RT5%
Approved by
Checked by
E-27
Prepared by
CQA-WI-001
24
of 32
:Rearwall( Tube )
I
( CMS-CD-005
MI
)
MI
MI
( )
MI
CQA-IN-80
RT5%
I
RT
FMS-CTE-06
MI
( )
MI
CQA-IN-80
,FORM521
MI
MIS
--- Steam & Mud Drum --Note:*RT5%
Approved by
Checked by
E-28
Prepared by
CQA-WI-001
25
of 32
:Rearwall Panel
I
( CMS-CD-005
MI
)
M
( )
MI
CQA-IN-80
MI
CQA-IN-80
MI
MI
MI
MI
I
I
MI
MI
RT
PT
( )
(Buckstay,lug,Scall,Bar)
RT5%
(Alignment Lugs)
( )
--- Header ---
(FORM471)
CQA-IN-80
CQA-IN-80
FMS-CTE-06
FMS-CTE-09
CQA-IN-80
Note:*RT5%
Approved by
E-29
Checked by
Prepared by

CQA-WI-001
26
of 32
:Wall Headers
MI

MI
I
MI
MI
MI
RT
MI
MI
MI
MI
I
PT
UT
( )
Header
--- Panel,Riser,Feeder
Approved by
E-30
CQA-IN-17
FMS-CTE-06
CQA-IN-80
CQA-IN-17
FMS-CTE-09
FMS-CTE-07
---
Checked by
Prepared by
CQA-WI-001
27
of 32
:Elements(Primary,Secondary)
MI
MI
Tube
RT5%
I
RT
FMS-CTE-06
MI
MI
MI
I
I
MI
MI
MI
MIS
CQA-IN-81
Tube
RT
FM-CTE-06
PT
FM-CTE-09

( )
,CQA-IN-80,
( , , , )
CQA-IN-81
---Primary Tube Superheater Header,Steam Drum -----Secondary Tube Superheater Header ---
Note:*RT5%
Approved by
E-31
Checked by
Prepared by

CQA-WI-001
28
32
of
:Superheate Headers
MI

MI
I
MI
MI
MI
MI
I
I
I
I
MI
MI
MI
MIS
RT
PT
UT
RT
CQA-IN-17
FMS-CTE-06
( , )
( , )
CQA-IN-80
Header Tube,
FMS-CTE-09
FM-CTE-07
RT5%
FM-CTE-06
( )
CQA-IN-80
FMS-WE-27

( , , ) ,FORM 532
FHI-104-76,78
--- Primary,Secondary Tube ---
Note:*RT5%
E-32
Approved by
CQA-WI-001
Checked by
E-33
Prepared by
29
of 32
: (Steam & Mude Drum)
MI
MIG
CQA-IN-13
,L
MI
M
L
M
I
RT
L RT100%
FMS-CTE-06
MI
C
M
C
I
RT
L RT100%
FMS-CTE-06
MI
M
RT100%
I
RT
FMS-CTE-06
MI
MI
( , )
I
(Stub)
MI
M
PT
I
PT
FMS-CTE-09
( , )
MI
,
MI
( )
I
,
MI
CQA-IN-17
PT
I
PT
FMS-CTE-09
I
FORM534
M
MI
I
MI
FMS-WE-27
(Dry Box )
( ,
CQA-IN-07
)
Approved by CheckedCQA-IN-80
by
Prepared by
CQA-WI-001
E-34
30

of 32
MI
MIG
( )
CQA-IN-07
CQA-IN-13
--- Riser,Feeder,Primary,Bank Tube ---
Note:*RT5%
Approved by
Checked by
E-35
Prepared by
CQA-WI-001
31
of 32
:Bank Tube
MI
MI
MI
I
MI
MI
MI
MI
MI
MIS
RT
( )
RT5%
( )
CQA-IN-81
CQA-IN-80
FMS-CTE-06
CQA-IN-80
FORM471-1
( )
CQA-IN-80
,FORM521
--- Steam & Mud Drum ---
Note:*RT5%
Approved by
Checked by
E-36
Prepared by
CQA-WI-001
32
of 32
:Feeder Tube
MI
MI

MI
( )
MI
CQA-IN-80
RT5%
I
RT
FMS-CTE-06
MI
MI
Tube ( )
CQA-IN-80
,FORM521
MI
MIS
--- Wall Header & Mud Drum ---
Note:*RT5%
Approved by
E-37
Checked by
Prepared by
CQA-WI-001
33
of 32
:Riser Tube
MI
MI

MI
( )
MI
CQA-IN-80
RT5%
I
RT
FMS-CTE-06
MI
MI
Tube ( )
CQA-IN-80
,FORM521
MI
MIS
--- Wall Header & Mud Drum ---
Note:*RT5%
Approved by
E-38
Checked by
Prepared by
Document NO.
INSPECTION
CQA-WI-001
CHECK LIST
PACKAGE BOILER FINAL
Edition
Revision NO.:
Pages
1 of 10
JOB NO.
. ITEM NO.
. GROUP NO._______
DRAWING________________________________________ REV.______________
AS SHOWN
OPPOSITE HAND___________
_____1. Ensure that all inspection points on assembly O.P.J. are clear.
_____Check if any outstanding D.M.R.s.
_____2. Check cleanliness. _____a. Dust ports. _____b. Gas outlet.
_____a. Dust ports.
_____b. Gas outlet.
_____c. Furnace (Ensure burner blank off is removed).
_____d. Steam drum nozzles.
_____e. Superheater header nozzles.
_____3. Check all welding around brackets.
_____4. Check mud drum blow off pipe and gasket face.
_____5. Check the length of the soot blower and water column chains.
_____6. Check all connections to steam and mud drums.
_____a. Ensure that all hydro test plugs are removed.
_____b. Ensure that all blind flanges required are fitted.
_____7. Ensure that refractory plug is fitted behind access door.
_____8. Check damage to gas outlet flange.
_____9. Ensure that steam and mud drums are clean and dry before closing up.
_____9A. Check that hanged manway doors close with blinding.
_____10. Check insulation and lagging.
_____ Ensure that the outer sasing has aneat fit-up.
_____11. Check painting.
_____12. Check fort arrangement to correct drawing for missing valves ,etc.
_____13.If boiler is incomplete , the release must be signed by the project manager.
_____14.Visual check for loading damage.
_____15.Check that all beam support lugs and jacking pads are welded.
_____16.Final approval.
Remarks:
1. Check either N, -Not required, S-satisfactory or U-unsatisfactory.
Approved by Checked by
E-39
Prepared by
Document NO.
CQA-WI-001
INSPECTION
CHECK LIST
Edition
Revision NO.:
Pages
2 of 10
JOB NO.
. ITEM NO.
. GROUP NO._______
DRAWING________________________________________ REV.______________
AS SHOWN
A.Visual
_____1.Tube holes deburred and redius inside and outside.
_____2. Inside all nozzles and tube stubs rediused.
_____3. Field weld preps clean , round and undamaged.
_____4.Check manway and door gassket surfaces are free nicks and scores , and
edges are redused.
_____5. Drum interior is cleaned of all tools , rags , wood weld rod stubs , splatter,
etc.
_____6. Check dry pan has been tested for leaks . use a mirror to issure dry pan is
clean of dirt and debris.
_____7. Check all gasket surfaces undamaged.
_____8. Check all internals have been trial fitted.
Check bowing in tube hole area. record.
B.Visual after close up
_____9.All tube hole have been capped.
_____10. Gasket surfaces have been protected.
_____11. Painting completed as per drawing.
_____12. Inside preservation per 0. P. I..
_____13.Stampings and Rubbings complete.
_____14. Required as built recorded.
_____15. Code inspector accepted.
_____16. Customer inspector accepted.
_____17. All blind flanges are fitted.
_____18. All external bars are straight.
_____19. Check centrelines have been transferred around drum heads , both end.
_____20. Ture in signed and orange sticker applied.
Remarks:
E-40
Approved by
Document NO.
CQA-WI-001
Checked by
INSPECTION
CHECK LIST
E-41
Prepared by
Edition
Revision NO.:
Pages
3 of 10
JOB NO.
. ITEM NO.
. GROUP NO._______
DRAWING_______________________________________ REV.______________
AS SHOWN
Mud or Steam drum_____________________________
_____1.Ensure that all inspection points are signed off.
_____2.Check if any outstanding D. M. R. _s.
_____3.Check tubeholes with go-no go guage , parallel row, etc. to drawing.
_____4.Check manhole covers fit properly.
_____5.Check internal assemblies detachables.
_____6.Check internal assemblies permanent.
_____7.Check all connections to steam and mud drum
_____a.Ensure all field welded connections are cut to length with correct
preparation.
_____b.Ensure that any blind flanges are fitted.
_____c.All external bars , etc.
_____d.Check that all hydro test plugs are removed.
_____8.Ensure that drums are dry . Clean and dry before closing.
_____9.Code stamping on drum.
_____10.Check painting.
_____11.Has form #404-1 been completed.
_____12.Final Approval.
Remarks:
1.Check either N, -Not required, S-satisfactory or U-unsatisfactory.
2.Requirements of all checked items have been reviewed at final inspection.
Approved by
Document NO.
INSPECTION
CHECK LIST
E-42
Checked by
Prepared by
Edition
Revision NO.:

CQA-WI-001
3.2 -6.4
3.2 -6.4
Pages
4 of 10
Approved by
Document NO.
INSPECTION
E-43
Checked by
Prepared by
Edition

CQA-WI-001
CHECK LIST
Revision NO.:
Pages
5 of 10
JOB NO.
. ITEM NO.
. GROUP NO._______
DRAWING________________________________________ REV.______________
AS SHOWN
_____1. Using machined manway guage , check and record flanges.

_____2.Mark hight and low places on sketch with actual figures alongside.
_____3.To be done before any fabrication and after all welding prior to the head
being fitted to the shell
_____4.Tolerance is 0.0 10 max.
_____5.Check with door in place ( 0.0 10 maximum).
_____6. Check opening with template and report findings above on sketch.
Remarks:
2.Requirements of all checked items have been reviewed at final inspection.
Approved by
E-44
Checked by
Prepared by
Document NO.
CQA-WI-001
INSPECTION
CHECK LIST
Edition
Revision NO.:
Pages
6 of 10
JOB NO.
. ITEM NO.
. GROUP NO._______
DRAWING________________________________________ REV._____________
AS SHOWN
Check and record length(R)
with(T)
diagonals(C1)
(L)
(B)
(C2)
_____1.All attachments are on as per drawing , size and locations.

_____2. Check fillet weld size of attachments.
_____3.Welders stamps.
_____4.Hanger lugs and support pads are in a straight line . Check with straight
edge.
_____5.Check tubes inside for cleanliness.
_____6.Tube ends for round, square , bevel.
_____7.Nondestructive examination ( PT, UT ,MT, RT) , AS REQUIRED.
_____8.Painted as required, including identification.
_____9.Code inspector accepted.
_____10.Custome s inspector accepted.
_____11.Shipping protection and identification, and direction identification indicating
top or steam drum end.
_____12.Turn in signed , and aceptance sticker applied.
Approved by
E-45
Checked by
Prepared by
Document NO.
CQA-WI-001
INSPECTION
CHECK LIST
Edition
Revision NO.:
Pages
7 of 10
JOB NO.
. ITEM NO.
. GROUP NO._______
DRAWING________________________________________ REV._____________
_____1.Visual inspection bundke for flatness ,wrinkles or crimps in the area.

_____2.O. D. scores that encoruch on minimum thickness.
_____3. Protection caps.
_____4.Visual inspect for inside deburring , roundness and weld preparation.
_____5.Orientation of bend.
_____6.Nondestruction examination ( PT , MT , UT , RT) , as requirred.
_____7.Painting or protection and identification, and direction identification indicating
top or steam drum end, acceptance sticker applied.
Remarks:
2. Requirements of all checked items have been reviewed at final inspection.
Approved by
E-46
Checked by
Prepared by
Document NO.
CQA-WI-001
INSPECTION
CHECK LIST
Edition
Revision NO.:
Pages
8 of 10
JOB NO.
. ITEM NO.
. GROUP NO._______
DRAWING________________________________________ REV._____________
AS SHOWN
Check and record length(R)
with(T)
diagonals(C1)
(L)
(B)
(C2)
_____1.Check orientation of headers.

_____2.All attachments are on as per draeing.
_____3.Check fillet wild size of attachments.
_____4.Weldcrs stamps.
_____5.Check tubes and heads for cleanliness.
_____6.Check tube and head stubs for round, square , and bevel.
_____7.Check tube to header fillet weld size.
_____8.Nondestruction examination ( PT , UT ,MT , RT), as required.
_____9.Stress relieve charts checked.
_____10.Check gasket surface for damage.
_____11.All openings such as tubes , nozzles , header ends , etc. closed for
shipping.
_____12.Reference lines layed, stamped , and hightlighted.
_____13.Stamppings and rubbings complete.
_____14.Painted as required, including identification.
_____16.Custom_s inspector accepted.
_____17.Turn in signed, and acceptance sticker applied.
Remarks:
E-47
Approved by
Document NO.
CQA-WI-001
Checked by
INSPECTION
CHECK LIST
E-48
Prepared by
Edition
Revision NO.:
Pages
9 of 10
JOB NO.
. ITEM NO.
. GROUP NO._______
DRAWING________________________________________ REV._____________
AS SHOWN
Check and record length
with:
A.Dimensional
_____1.Nozzle and tube stubs (length, diameter,locations).
_____2.Attachment bars / lugs , etc. size and locations.
_____3.Drilled holes ( size , location, groove, seating).
_____4. Weld preps . (round, square , bevel).
_____5.Overall length.
_____6.Fillet weld size and finish.
_____7.Check holes , connections , and supports for proper angles.
B. Visual
_____8.Inside clean and free of scale , chips , oil and debris.
_____9.Inside and outside surface scars.
_____10.Redius inside connections and tube stubs.
_____11.Holes deburred.
_____12.Welds stamps.
_____13.Identification stamppings.
C. If to be shipped
_____14.Paint as as required including identification.
_____15.Shipping covers , caps , etc.
_____16.Stampings and rubbings complete.
_____18.Customer_s inspector accepted.
_____19.Turn in signed and acceptance sticker applied.
Remarks:
2. Requirements of all checked items have been reviewed , before tube assembly or
Approved by Checked by
Prepared by
Document NO.
INSPECTION
CHECK LIST
E-49
Edition
Revision NO.:

CQA-WI-001
Pages
10 of 10
JOB NO.
. ITEM NO.
. GROUP NO._______
DRAWING________________________________________ REV._____________
AS SHOWN
A.Dimensional
_____1.Nozzle location, length, diameter ( flanged type P. 5. I. rating).
_____2.External attachments as per drawing.
_____3.Internal attachments as per drawing.
_____4.Location of head connection length , diameter, and material.
_____5.Record circularity 3 (three ) places.
1.
2.
3.
_____6.Record tubesheet area bowing.
_____ 1.
2.
3.
_____7.Fillet weld sizes internal and external.
B. Visual
_____8.Orientation of heads and drums.
_____9.Check weld internal and external for porosity , undercut, cracks, etc.
_____10.Check inside and outside drum for surface scars.
_____11.Removal of all unnecessary temporary attachments.
_____12.All nozzles radius inside.
_____14. Customer s inspector accepted.
_____15. All N. D. T. completed and signed off.
Remarks:
Approved by
E-50
Checked by
Prepared by
(Kick of meeting
KOM)
1.
2.
3.
(Turnkey)
Tie-in
1.
2.
(Project manager PM)
F-1
3.
4.
5.
6.
7.
8.
F-2
(1)
(2)
YES
NO
N/A
YES
NO
N/A
YES
NO
N/A
YES
NO
N/A
(3)
(4)
(5) ( )
(6)
(7)
(8)
(1)
(2)
(3)
(4)
(5)
(6) /
(1)
(2)
(3)
(4)
(1) ( )
(2) ( )
(3) ( )
(4) ( )
(5) /
(6)
(7) ( )
(8)
(9)
(10)
(11) /
(12)
(13)
(14)
F-3
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
(24)
(25)
(26)
YES
NO
N/A
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(a)
(b)
(c)
(d)
(e)
(f)
(g)
(h)
(i)
(j)
(k)
(l)
(m)
(n)
(o)
F-4
(p)
YES
NO
N/A
YES
NO
N/A
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
F-5
G-1
G-2
G-3
G-4
2-1
AISC
3-1
Purchase Specification for

Package Boiler
(1)Emission Level
(2)
(3)Guarantee and Penaty
(4)
H-1

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E00514

Purchase Specification For Package Boiler

CED-PS-PO1 Rev.1 P2/2

ASME SEC II part A, SA-53.

Access shall be provided to Formosa Heavy Industries Corporation or its designated

Access shall be provided to Formosa Heavy Industries Corporation or its designated

CED.-PS-T02 Rev.0 P2/3

11 Bill of Lading Clauses

Access shall be provided to Formosa Heavy Industries Corporation or its designated

CED-PS-TO1 Rev.0 P2/3

CED-PS-TO1 Rev.0 P3/3

11 Bill of Lading Clauses

Access shall be provided to Formosa Heavy Industries Corporation or its designated

Access shall be provided to Formosa Heavy Industries Corporation or its designated

JIS G 3462, STBA27.

10 Bill of Lading Clauses

Access shall be provided to Formosa Heavy Industries Corporation or its designated

PACKAGE STEAM BOILER

Design condition and requirements

Specifications for steam boiler

11) Insulation requirement:

Specifications for burners: ______ set

Specifications for steam air heater:

Specifications for flue gas air preheater:

Specification for combustion air fan:

Specification for soot blower: _______sets

b)For flue gas required air preheater

(j)Water level control valve: ________sets

Specifications for deaerators feed water

4)Shaft seal: ________

j)Combustion air fan trip device: _____ sets

(c)max. operating temperature:_______

eff:Boiler eff.(base on heat-loss method)

) 2.1 NT kg 8,200 H Y 15Y

Qfg: Guarantee fuel consumption (kg/H)

Actual steam production

( Actual measure Guarantee figure ) ppm

4.Main steam temperature control range ( 50 % MCR to 100 % MCR)

Actual temperature control range

5.Live steam variation:

Actual var iation

Welding Process (es) GTAW, SMAW

Backing Yes When SMAW No.When GTAW

As welding procedure summary or shop drawing

Backing Material(Type) Weld metal

Spec. NO.(SFA) 5.18/5.5

AWS Class No.

Size of filler metals

POSTWELD HEAT TREATMENT(QW-407)

Deposited Weld Metal

Temperature range None

Fillet All Thickness

Time Range None

Perheat Temp. min

Interpass Temp. Max. 315

Preheat Maintenace During Perform Welding

(Continuous or special heating where applicable Trailing

Amps(Rang) Refer below(A) volts(Range) Refer below(v)

2.4 or 3.2mm ERTh-2

(Pure Tungste, 2% Thoriated, etc.)

(Spray arc, short circuiting arc etc.)

String or/and weae for SMAW

Initial & Interpass Cleaning(Brushing, Grinding, etc.)

Brushing or/and Grinding