MDS 4100

About This Manual
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175 Science Parkway, Rochester, N.Y. 14620, U.S.A.

Sales & Customer Support: +1 (716) 242-9600
FAXAll Services: +1 (716) 242-9620
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MDS 4100
350512 MHZ MULTIPLE ADDRESS
MASTER STATION RADIOS
MDS 4100
MULTIPLE ADDRESS
MASTER STATION
TRANSMIT
TRANSMITTER A
ACTIVE
TRANSMITTER B
A
ACTIVE
AUTO
ALARM
TRANSMITTER SELECT
RF ALARM
ALARM
RF ALARM
REMOTELY CONFIGURED
LO ALARM
LO ALARM
DC ALARM
DC ALARM
AC ALARM
POWER A
TEST
TEST
POWER B
RECEIVE
RECEIVER A
ACTIVE
RECEIVER B
A
ACTIVE
AUTO
ALARM
RECEIVER SELECT
ALARM
Installation, Operation & Field Maintenance

Covering the MDS 4100 Series radios and all standard options.
MDS 05-2528A01, Rev. A

AUGUST 1995
MDS P/N 05-2528A01, Rev. A

AUGUST 1995
MDS 4100 SERIES

350512 MHz MULTIPLE ADDRESS
SMART MASTER STATIONS
INSTALLATION, OPERATION
AND
FIELD MAINTENANCE
Copyright 1995
Microwave Data Systems
All Rights Reserved
MICROWAVE DATA SYSTEMS

175 Science Parkway, Rochester New York, 14620
General Business: (716) 242-9600
Sales & Customer Support (716) 442-4000
FAX: (716) 242-9620
The following are trademarks

ThrulineBird, Inc.
HELIAXAndrew Corporation.
If further assistance is required, please contact:

A California Microwave Division
175 Science Parkway
Rochester, New York 14620
Sales & Customer Support: (716) 442-4000
General Business: (716) 242-9600
FAX All Services: (716) 242-9620
TABLE OF CONTENTS
CHAPTER 1GENERAL
ABOUT THIS MANUAL --------------------------------------------------------------------------------------------- 1-1
Introduction ---------------------------------------------------------------------------------------------- 1-1
Terms Analog and Digital ------------------------------------------------------------------------ 1-1
INTRODUCTION TO THE MDS 4100 SERIES ------------------------------------------------------------------ 1-2
COMPATIBILITY ------------------------------------------------------------------------------------------------------ 1-2
FEATURES -------------------------------------------------------------------------------------------------------------- 1-2
Standard -------------------------------------------------------------------------------------------------- 1-2
Digital Application Features --------------------------------------------------------------------------- 1-3
Analog Application Features -------------------------------------------------------------------------- 1-3
EQUIPMENT CONFIGURATIONS--------------------------------------------------------------------------------- 1-3
ModulationAnalog Applications ------------------------------------------------------------------- 1-3
ModulationDigital Applications ------------------------------------------------------------------- 1-3
Equipment Differences for Analog and Digital Operation ---------------------------------------- 1-3
Simplex vs. Duplex Operation ------------------------------------------------------------------------ 1-3
DiagnosticsSmart vs. NonSmart ------------------------------------------------------------------ 1-4
Back-Up Equipment ------------------------------------------------------------------------------------ 1-4
PHYSICAL DESCRIPTIONSummary --------------------------------------------------------------------------- 1-5
SPECIFICATIONS ----------------------------------------------------------------------------------------------------- 1-9
OPTIONAL EQUIPMENT & ASSEMBLIES-------------------------------------------------------------------- 1-16
Rack SlidesP/N 82-1298A01 --------------------------------------------------------------------- 1-16
Open Frame Relay Rack Extender Kit with Rack SlidesP/N 02-1595A02 ---------------- 1-16
AC Power OnlyNo Internal Battery Option ------------------------------------------------- 1-16
Order Wire HandsetP/N 12-1307A01 ----------------------------------------------------------- 1-16
1200 bps Bell 202T Compatible ModemP/N 03-1284A03 (Analog Applications) ------- 1-16
Tone Activated Transmit (VOX) AssemblyP/N 03-1098A01 (Analog Applications) --- 1-17
Data Synchronizer KitP/N 02-1565A01 (Digital Applications) ----------------------------- 1-17
Hand Held Terminal Kit (HHT)P/N 02-1501A01 --------------------------------------------- 1-17
FCC INFORMATION (USA Only) ---------------------------------------------------------------- 1-17
Definitions --------------------------------------------------------------------------------------------- 1-17
MODEL NUMBER CONFIGURATION CODES --------------------------------------------------------------- 1-18
CHAPTER 2SYSTEM DESIGN AND APPLICATIONS

INTRODUCTION ------------------------------------------------------------------------------------------------------ 2-1
INSTALLING A DIAGNOSTIC COMMUNICATIONS CHANNEL------------------------------------------2-1
Introduction ---------------------------------------------------------------------------------------------- 2-1
Confirming Presence of Remote Diagnostic Hardware in the Master Station------------------ 2-2
Radio Diagnostic Address ----------------------------------------------------------------------------- 2-3
Diagnostic Port Cables --------------------------------------------------------------------------------- 2-3
Common Diagnostic Interface Hardware Arrangements and Interface Configuration -------- 2-4
Installation Considerations----------------------------------------------------------------------------- 2-5
The MDS 2000 Diagnostics and Control System Software --------------------------------------- 2-7
USING THE MDS 4100 MASTER STATION AS A REPEATER STATION ----------------------------- 2-8
Introduction ---------------------------------------------------------------------------------------------- 2-8
Asynchronous Digital Applications ------------------------------------------------------------------ 2-9
Synchronous Digital Applications ------------------------------------------------------------------ 2-10
Analog ApplicationsNo Modem ----------------------------------------------------------------- 2-11
Analog ApplicationsWith an MDS Internal Modem ------------------------------------------ 2-11
USING AN MDS 4100 SERIES RADIO AS A REMOTE STATION ------------------------------------- 2-11
MDS 05-2528A01, Rev. A
CHAPTER 3INSTALLATION & OPERATION

EQUIPMENT MOUNTING ------------------------------------------------------------------------------------------ 3-1
Ventilation----------------------------------------------------------------------------------------------- 3-1
Clearance ------------------------------------------------------------------------------------------------ 3-1
Table Top Mounting ----------------------------------------------------------------------------------- 3-1
PRIMARY POWER REQUIREMENTS --------------------------------------------------------------------------- 3-2
SAFETY GROUND---------------------------------------------------------------------------------------------------- 3-3
ANTENNAS AND FEEDLINES ------------------------------------------------------------------------------------ 3-3
Antenna Selection & Mounting ---------------------------------------------------------------------- 3-3
Feedline Selection & Mounting ---------------------------------------------------------------------- 3-3
RECEIVED SIGNAL STRENGTH INDICATION (RSSI) ------------------------------------------------------ 3-4
REMOVING AUXILIARY BOARDS MOUNTED -------------------------------------------------------------- 3-5
Introduction---------------------------------------------------------------------------------------------- 3-5
Procedure ------------------------------------------------------------------------------------------------ 3-5
DATA SYNCHRONIZER BOARD CONFIGURATIONDigital Applications ---------------------------- 3-6
Introduction---------------------------------------------------------------------------------------------- 3-6
Word Length -------------------------------------------------------------------------------------------- 3-6
Baud Rate ------------------------------------------------------------------------------------------------ 3-7
MODEMSGENERAL --------------------------------------------------------------------------------------------- 3-15
Introduction--------------------------------------------------------------------------------------------- 3-15
The Role of the Modem ------------------------------------------------------------------------------ 3-15
RTS and CTS Signals--------------------------------------------------------------------------------- 3-15
DCD Signal--------------------------------------------------------------------------------------------- 3-15
LED Indicators ----------------------------------------------------------------------------------------- 3-15
DESCRIPTIONFRONT PANEL--------------------------------------------------------------------------------- 3-16
Primary Power ON/OFF Switches ------------------------------------------------------------------ 3-16
Transmitter Selection --------------------------------------------------------------------------------- 3-16
Transmitter Alarms------------------------------------------------------------------------------------ 3-17
Receiver Selection------------------------------------------------------------------------------------- 3-17
Receiver Alarms --------------------------------------------------------------------------------------- 3-17
Remotely Configured (Remote) Indicator LED --------------------------------------------------- 3-17
AC Alarm Indicator (LED) -------------------------------------------------------------------------- 3-18
Order Wire Handset Jack ----------------------------------------------------------------------------- 3-18
DESCRIPTIONCHASSIS INTERIOR -------------------------------------------------------------------------- 3-18
Front Panel Logic Board (FPLB)-------------------------------------------------------------------- 3-18
Transmitter Modules ---------------------------------------------------------------------------------- 3-18
Receiver Modules ------------------------------------------------------------------------------------- 3-18
Receive Signal Splitter-------------------------------------------------------------------------------- 3-18
Duplexer Assembly ----------------------------------------------------------------------------------- 3-19
Simplex T/R Antenna Switch------------------------------------------------------------------------ 3-19
AC Powered Models ---------------------------------------------------------------------------------- 3-22
DC Powered Models ---------------------------------------------------------------------------------- 3-22
DESCRIPTIONREAR PANEL----------------------------------------------------------------------------------- 3-23
Antenna Connector------------------------------------------------------------------------------------ 3-23
Duplexer Connectors---------------------------------------------------------------------------------- 3-23
Dummy Load for the Standby Transmitter -------------------------------------------------------- 3-23
AC Power Inputs, Voltage Selector and Fuse Holders ------------------------------------------- 3-23
AC Voltage Selection --------------------------------------------------------------------------------- 3-24
DC Power Input --------------------------------------------------------------------------------------- 3-25
Chassis Ground Stud ---------------------------------------------------------------------------------- 3-26
Terminal Strips TB1 and TB2 ----------------------------------------------------------------------- 3-26
Data PortDigital Applications -------------------------------------------------------------------- 3-29
Data PortAnalog Applications -------------------------------------------------------------------- 3-30
Diagnostic Communications Port ------------------------------------------------------------------- 3-30
ii
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MDS 05-2528A01 Rev. A
CHAPTER 4FIELD TESTS & ADJUSTMENTS

INTRODUCTION ------------------------------------------------------------------------------------------------------ 4-1
ANALOG AND DIGITAL TRANSMITTER AND RECEIVER ASSEMBLIES----------------------------- 4-1
TEST EQUIPMENT REQUIRED ------------------------------------------------------------------------------------ 4-2
CHASSIS ACCESS----------------------------------------------------------------------------------------------------- 4-2
EVALUATION PROCEDURE --------------------------------------------------------------------------------------- 4-3
Introduction ---------------------------------------------------------------------------------------------- 4-3
Power Output & Antenna SystemAll Models ---------------------------------------------------- 4-3
CHECKING AND ADJUSTING ------------------------------------------------------------------------------------- 4-7
CHECKING AND ADJUSTING ------------------------------------------------------------------------------------- 4-8
REPLACING THE POWER SUPPLY TRAY ------------------------------------------------------------------- 4-10
REMOTE DATA TERMINAL EMULATION ------------------------------------------------------------------- 4-12
RECEIVER SET-UP-------------------------------------------------------------------------------------------------- 4-13
TRANSMITTER FREQUENCY & DEVIATION --------------------------------------------------------------- 4-17
RECEIVE AUDIO, TRANSMITTER FREQUENCY & DEVIATION
Digital Applications With 4800 Baud Modems on 12.5 kHz Spaced Channels-------------- 4-19
Digital Applications With 9600 Baud Modems on 12.5 kHz Spaced Channels-------------- 4-20
BUTTON-UP AND FINAL CHECKSAll Applications------------------------------------------------------ 4-22
FRONT PANEL LOGIC BOARD ADJUSTMENTSAll Applications------------------------------------- 4-22
Low RF Power Output Alarm Test ----------------------------------------------------------------- 4-22
Test and Calibration of Remote Diagnostic Software Display------------------------------- 4-23
Setting Handset Audio Level ------------------------------------------------------------------------ 4-25
Setting the 1 kHz Test Tone and DTMF Deviation ---------------------------------------------- 4-25
CHAPTER 5RECEIVER AND TRANSMITTER PROGRAMMING

GENERAL - -------------------------------------------------------------------------------------------------------------5-1
Review of Operating Parameters Information ------------------------------------------------------5-1
Setting the Operating Parameters --------------------------------------------------------------------- 5-1
Programming User Information ----------------------------------------------------------------------- 5-1
CONNECTING THE HAND-HELD TERMINAL TO THE MODULE --------------------------------------- 5-2
OPENING THE PROGRAMMING CHANNEL ------------------------------------------------------------------ 5-3
PROGRAMMING COMMANDS ------------------------------------------------------------------------------------ 5-3
HAND-HELD TERMINAL KEYBOARD HIGHLIGHTS------------------------------------------------------- 5-5
Shift Key ------------------------------------------------------------------------------------------------- 5-5
Backspace Key ------------------------------------------------------------------------------------------ 5-5
ERROR MESSAGES--------------------------------------------------------------------------------------------------- 5-5
PROGRAM EXAMPLE ----------------------------------------------------------------------------------------------- 5-5
PROGRAMMING OWNERS INFORMATION ------------------------------------------------------------------ 5-6
PASSWORD PROTECTION ----------------------------------------------------------------------------------------- 5-7
HAND-HELD TERMINAL SET-UP DEFAULTS ---------------------------------------------------------------- 5-7
Restoring the HHT Operation Defaults -------------------------------------------------------------- 5-7
Reviewing and Changing Defaults ------------------------------------------------------------------- 5-7
PROGRAMMING ADAPTER WIRING---------------------------------------------------------------------------- 5-8
HAND-HELD TERMINAL WIRING ------------------------------------------------------------------------------- 5-9
MDS 05-2528A01, Rev. A
TABLE OF CONTENTS
iii
CHAPTER 6THEORY OF OPERATION

REDUNDANCY IN DESIGN---------------------------------------------------------------------------------------- 6-1
FRONT PANEL LOGIC BOARD ASSEMBLY ------------------------------------------------------------------ 6-2
RECEIVER SWITCHING -------------------------------------------------------------------------------------------- 6-2
TRANSMITTER SWITCHING -------------------------------------------------------------------------------------- 6-3
POWER SUPPLIES AND BACK-UP BATTERIES-------------------------------------------------------------- 6-3
ORDER WIRE CIRCUIT --------------------------------------------------------------------------------------------- 6-4
REMOTE LOOPBACK TESTING THROUGH THE MASTER STATION --------------------------------- 6-4
RADIO OPERATION UNDER CPU FAILURE ------------------------------------------------------------------ 6-5
MASTER STATION RECEIVER ----------------------------------------------------------------------------------- 6-9
RF Amplifier and Mixer------------------------------------------------------------------------------- 6-9
High IF --------------------------------------------------------------------------------------------------- 6-9
Low IF --------------------------------------------------------------------------------------------------- 6-9
Received Audio ----------------------------------------------------------------------------------------- 6-9
Squelch-------------------------------------------------------------------------------------------------- 6-10
Squelch Tail Eliminator ------------------------------------------------------------------------------ 6-10
Power Supply ------------------------------------------------------------------------------------------ 6-10
Microprocessor/EEPROM --------------------------------------------------------------------------- 6-12
Diagnostics Data Control ----------------------------------------------------------------------------- 6-12
PLL/Synthesizer --------------------------------------------------------------------------------------- 6-12
MASTER STATION TRANSMITTER ---------------------------------------------------------------------------- 6-12
Power Supply ------------------------------------------------------------------------------------------ 6-13
Microprocessor/EEPROM --------------------------------------------------------------------------- 6-13
PLL/Synthesizer --------------------------------------------------------------------------------------- 6-13
Modulation --------------------------------------------------------------------------------------------- 6-14
Power Amplifier --------------------------------------------------------------------------------------- 6-14
Control Circuits ---------------------------------------------------------------------------------------- 6-14
CHAPTER 7TROUBLESHOOTING SYSTEM PROBLEMS

This chapter contains recommended evaluation procedures for common failure modes, and suggests possible
solutions.
CHAPTER 8COMMUNICATIONS CHANNEL

INTRODUCTION ------------------------------------------------------------------------------------------------------ 8-1
DIRECT CONNECTION CHECKS (RS-232 Only/No Modems) ---------------------------------------------- 8-1
DIRECT CONNECTION CHECKS (RS-232 Only/No Modems) ---------------------------------------------- 8-2
PC to MODEM to MODEM to RADIO TROUBLESHOOTING ----------------------------------------------- 8-3
At the Computer End ---------------------------------------------------------------------------------- 8-3
At the Smart Master Station Site ------------------------------------------------------------------ 8-3
At the Smart Master Station Site ------------------------------------------------------------------ 8-4
Modem Operation Check from the Control Site --------------------------------------------------- 8-4
GENERAL MODEM PROBLEMS --------------------------------------------------------------------------------- 8-4
APPENDIX A1200 bps BELL 202T COMPATIBLE MODEM

INTRODUCTION ----------------------------------------------------------------------------------------------------- A-1
SPECIFICATIONS---------------------------------------------------------------------------------------------------- A-1
REMOTE TERMINAL DATA EMULATOR -------------------------------------------------------------------- A-2
OPERATION OF REMOTE TERMINAL DATA EMULATOR ---------------------------------------------- A-3
iv
TABLE OF CONTENTS
MDS 05-2528A01 Rev. A
INTRODUCTION TO ALIGNMENT ------------------------------------------------------------------------------ A-4

ALIGNMENT PROCEDURES -------------------------------------------------------------------------------------- A-4
Setup for Testing and Adjustment ------------------------------------------------------------------- A-4
Set Mark Tone Frequency ---------------------------------------------------------------------------- A-4
Set the TX Audio Output Level ---------------------------------------------------------------------- A-4
Set Space Tone Frequency ---------------------------------------------------------------------------- A-5
RXD Detect Threshold -------------------------------------------------------------------------------- A-5
Modulator ----------------------------------------------------------------------------------------------- A-7
Demodulator -------------------------------------------------------------------------------------------- A-7
Interface and Control Circuits ------------------------------------------------------------------------ A-7
APPENDIX BTONE ACTIVATED TRANSMIT (VOX) ASSEMBLY

INTRODUCTION ----------------------------------------------------------------------------------------------------- B-1
SPECIFICATIONS ---------------------------------------------------------------------------------------------------- B-2
ALIGNMENT ---------------------------------------------------------------------------------------------------------- B-2
THEORY OF OPERATION------------------------------------------------------------------------------------------ B-3
ASSEMBLY REMOVAL--------------------------------------------------------------------------------------------- B-3
APPENDIX C4800 BPS MODEM & PORT

INTRODUCTION ----------------------------------------------------------------------------------------------------- C-1
THEORY OF OPERATION------------------------------------------------------------------------------------------ C-1
APPENDIX D9600 BPS MODEM & PORT

INTRODUCTION ----------------------------------------------------------------------------------------------------- D-1
MODEM CONFIGURATION JUMPERS ------------------------------------------------------------------------- D-3
THEORY OF OPERATION------------------------------------------------------------------------------------------ D-8
APPENDIX ECONVERSION OF MASTER STATION FOR REPEATER

OR POLLING REMOTE SERVICE
INTRODUCTION ----------------------------------------------------------------------------------------------------- E-1
RF CHANNEL FREQUENCY SELECTION --------------------------------------------------------------------- E-1
CONVERSION OF MASTER STATION TO REPEATER Analog Applications ----------------------- E-1
Units Without an MDS Modem ---------------------------------------------------------------------- E-1
Units with an Internal MDS 1200 bps Modem----------------------------------------------------- E-1
CONVERSION OF MASTER STATION TO REPEATER Digital Applications ------------------------ E-2
Introduction --------------------------------------------------------------------------------------------- E-2
Conversion To a Repeater For 4800/9600 Asynchronous Radios ------------------------------- E-2
DATA SYNCHRONIZER BOARD CONFIGURATION Digital Applications -------------------------- E-4
Introduction --------------------------------------------------------------------------------------------- E-4
Word Length -------------------------------------------------------------------------------------------- E-4
Baud Rate ----------------------------------------------------------------------------------------------- E-5
CONVERSION OF MASTER STATION TO A POLLING REMOTE ----------------------------------- E-6
Units Without an MDS Modem ---------------------------------------------------------------------- E-6
Units with an Internal MDS 1200 bps Modem----------------------------------------------------- E-6
CONVERSION OF MASTER STATION TO A POLLING REMOTE ----------------------------------- E-6
MDS 05-2528A01, Rev. A
TABLE OF CONTENTS
APPENDIX FFIXED MOUNTING IN 19" ENCLOSED CABINET

APPENDIX GOPEN FRAME RELAY RACK
APPENDIX HFIXED MOUNTING IN 19" ENCLOSED CABINET
APPENDIX IFIXED MOUNTING IN 19" OPEN FRAME RELAY RACK
ILLUSTRATIONS
Figure 1-1. Front PanelMDS 4100 Master Station -------------------------------------------------------------- 1-5
Figure 1-2. Top ViewMDS 4100 Master Station---------------------------------------------------------------- 1-6
Figure 1-3. Bottom ViewMDS 4100 Master Station------------------------------------------------------------ 1-7
Figure 1-4. Rear ViewMDS 4100 Master Station --------------------------------------------------------------- 1-8
Figure 1-5. Model Number Configuration Codes for MDS 4100 Series Radios------------------------------ 1-18
Figure 2-1. Two Methods to Establish a Diagnostic Communications Channel ------------------------------- 2-2
Figure 2-2. Model Number Confirmation of Remote Diagnostics Installation--------------------------------- 2-2
Figure 2-3. FPLB Diagnostic Address Switch S8, Values -------------------------------------------------------- 2-3
Figure 2-4. Diagnostic Ports DB-25 Rear Chassis Connector ------------------------------------------------ 2-4
Figure 2-5. FPLB Option Switch S9, Settings ---------------------------------------------------------------------- 2-5
Figure 2-6. Digital Multiple Address System (MAS) with
Point-To-Point Communications Link--------------------------------------------------------------- 2-8
Figure 2-7. Typical Repeater Application --------------------------------------------------------------------------- 2-9
Figure 2-8. Basic Master Station Block Diagram (Digital Applications) -------------------------------------- 2-10
Figure 2-9. Asynchronous 4800/9600 Master Repeater Station Block Diagram (Digital Applications) -- 2-10
Figure 2-10. Synchronous 9600 bps Master Repeater Station Block Diagram (Digital Applications) ---- 2-10
Figure 2-11. Basic Master Station Repeater -------------------------------------------------------------------- 2-11
Figure 2-12. Master Station Repeater w/MDS 1200 bps Internal Modem ---------------------------------- 2-11
Figure 3-1. Dimensions for MDS 4100 Series Master Station --------------------------------------------------- 3-2
Figure 3-2. Typical Received Signal Strength Indication (RSSI) Curve ---------------------------------------- 3-4
Figure 3-3. Dual Auxiliary Boards, Typical Arrangement #1 ---------------------------------------------------- 3-5
Figure 3-4. Dual Auxiliary Boards, Typical Arrangement #2 ---------------------------------------------------- 3-6
Figure 3-5. Data Synchronizer Board Interface Jacks ------------------------------------------------------------- 3-7
Figure 3-6. FPLB Assembly Jumpers, Connectors, and Fuses -------------------------------------------------- 3-13
Figure 3-7. Master Station Front Panel ----------------------------------------------------------------------------- 3-16
Figure 3-8. Transmitter and Receiver Modules-------------------------------------------------------------------- 3-19
Figure 3-9. Master Station Interior ---------------------------------------------------------------------------------- 3-20
Figure 3-10. Master Station Chassis Interior----------------------------------------------------------------------- 3-21
Figure 3-11. Power Supplies and Fuses ---------------------------------------------------------------------------- 3-22
Figure 3-12. Rear PanelTypical Master Station------------------------------------------------------------------ 3-23
Figure 3-13. AC Voltage Selection and Fuse Replacement ----------------------------------------------------- 3-24
Figure 3-14. DC Power Input Panel & Fuse ----------------------------------------------------------------------- 3-26
Figure 3-15. External Keyline Interface Options------------------------------------------------------------------ 3-29
vi
TABLE OF CONTENTS
MDS 05-2528A01 Rev. A
Figure 4-1. Transmitter and Receiver Module Adjustments ------------------------------------------------------4-6

Figure 4-2. Master Station with Power Supply Tray Extended ------------------------------------------------- 4-11
Figure 4-3. Terminal Emulator Wiring----------------------------------------------------------------------------- 4-12
Figure 5-1. Hand-Held Terminal Connection to MDS 4100 Receiver or Transmitter------------------------- 5-2
Figure 5-2. Hand-Held Terminal Keypad---------------------------------------------------------------------------- 5-3
Figure 6-1. MDS 4100 Series Basic Radio System Block Diagram ---------------------------------------------6-1
Figure 6-2. Audio & PTT Circuitry Simplified Block Diagram -------------------------------------------------- 6-6
Figure 6-3. Chassis Logic & Control Circuitry Simplified Block Diagram ------------------------------------- 6-7
Figure 6-4. Chassis Power Distribution Circuitry Simplified Block Diagram ---------------------------------- 6-8
Figure 6-5. Block Diagram of MDS 4100 Receiver -------------------------------------------------------------- 6-11
Figure 6-6. Block Diagram of MDS 4100 Transmitter ---------------------------------------------------------- 6-15
Figure A-1. Top ViewTypical Hot Standby Master Station, 1200 bps Modem Installed at Position 2 - A-2
Figure A-2. Data Terminal Emulator Wiring ----------------------------------------------------------------------- A-2
Figure A-3. Modem DB-25 Rear Chassis Connector ---------------------------------------------------------- A-3
Figure A-4. Test Points & Jumpers for MDS 1200 BPS Modem MDS P/N 03-1084A03 ------------------- A-6
Figure A-5. Bell 202T Compatible Modem Block Diagram, MDS P/N:03-1084A03------------------------ A-8
Figure B-1. Top View of Typical MDS 4100 ---------------------------------------------------------------------- B-1
Figure B-2. VOX Board Component Layout ----------------------------------------------------------------------- B-2
Figure B-3. VOX Board Block Diagram---------------------------------------------------------------------------- B-3
Figure B-4. VOX Board Mounting and Cabling ------------------------------------------------------------------- B-3
Figure C-1. MDS 4800 BPS Modem Block Diagram ------------------------------------------------------------- C-2
Figure C-2. Rear Chassis Modem DB-25 Connector-------------------------------------------------------------- C-3
Figure C-3. Test Points & Jumpers for MDS 4800 BPS ModemMDS P/N 03-1286Axx, Rev. B -------- C-5
Figure D-1. Rear Chassis Modem DB-25 Connector ------------------------------------------------------------- D-1
Figure D-2. Test Points & Jumpers for MDS 9600 BPS ModemMDS P/N 03-1426A11, Rev D --------- D-7
Figure D-3. MDS 9600 BPS Modem Block Diagram------------------------------------------------------------- D-8
Figure E-1. Repeater Data Jumpers Wiring ------------------------------------------------------------------------ E-2
Figure E-2. Installation of Data Synchronizer BoardMDS 03-1389A01 ------------------------------------ E-3
Figure E-3. DATA Port Jumper Connector Wiring --------------------------------------------------------------- E-4
Figure E-4. Data Synchronizer Board Interface Jacks ------------------------------------------------------------ E-5
Figure F-1. L-Bracket Location in 19" Cabinet -------------------------------------------------------------------- F-2
Figure G-1. Fixed Mounting in Open Frame Relay Rack -------------------------------------------------------- G-2
Figure G-2. Mid-Side Locations of Handles ----------------------------------------------------------------------- G-3
Figure H-1. Slide Mounting in 19" EIA Standard Cabinet ------------------------------------------------------- H-2
Figure H-2. Attaching Chassis Slide to Radio Chassis------------------------------------------------------------ H-4
Figure H-3. Attaching the Forked Bracket to the Rack Cabinet ------------------------------------------------- H-5
Figure I-1. Slide Mounting in Open Frame Relay Rack ----------------------------------------------------------- I-2
Figure I-2. Attaching Chassis Slide to Radio Chassis -------------------------------------------------------------- I-4
Figure I-3. Attaching Extender Brackets Onto the Rack----------------------------------------------------------- I-5
MDS 05-2528A01, Rev. A
TABLE OF CONTENTS
vii
TABLES
Table 2-1. Diagnostic Interface Cables with DB-25 Connectors ------------------------------------------------ 2-3
Table 2-2. Null Modem Interface Cable with DB-25 Connectors ----------------------------------------------- 2-3
Table 2-3. Rear Panel Diagnostic Port Connector Functions ----------------------------------------------------- 2-4
Table 2-4. Common Diagnostic Interface Hardware Arrangements and Interface Configurations --------- 2-4
Table 3-1. Length Versus Loss in Coaxial Cables at 450 MHz -------------------------------------------------- 3-4
Table 3-2. Data Word Switch Settings for Data Synchronizer Board ------------------------------------------- 3-7
Table 3-3. Data Synchronizer Baud Rate Switch Settings -------------------------------------------------------- 3-7
Table 3-4. MDS 4100 Multiple Address Master Station Front Panel Logic PC Board Configuration ----- 3-8
Table 3-5. Rear Panel DC Input Fuses------------------------------------------------------------------------------ 3-25
Table 4-1. Transmitter and Receiver Module Part Numbers ----------------------------------------------------- 4-1
Table 4-2. Front Panel Logic Board Adjustments ----------------------------------------------------------------- 4-22
Table 5-1. Programming and Display Commands ----------------------------------------------------------------- 5-4
Table 5-2. Hand-Held Terminal Operating Defaults--------------------------------------------------------------- 5-8
Table 5-3. DB-25 Interface Programming Adapter Wiring ------------------------------------------------------- 5-8
Table 7-1. Front Panel Logic Board Test Point Functions -------------------------------------------------------- 7-8
Table A-1. Rear Panel MODEM Connector Functions----------------------------------------------------------- A-3
Table C-1. Rear Panel MODEM Connector Functions ------------------------------------------------------------C-3
Table D-1. Rear Panel MODEM Connector Functions for 9600 BPS Digital Applications ---------------- D-2
Table D-2. Movable Jumper Functions for 9600 BPS Modem -------------------------------------------------- D-3
Table D-3. Moveable Configuration Jumpers for 9600 BPS Modem, MDS P/N 03-1426A11, Rev. D --- D-5
Table E-1. Data Word Switch Settings for Data Synchronizer Board------------------------------------------- E-4
Table E-2. Data Synchronizer Baud Rate Switch Settings -------------------------------------------------------- E-5
Table H-1. Parts List for MDS Rack Mounting Kit--------------------------------------------------------------- H-2
Table I-1. Parts List for MDS Rack Mounting Kit ----------------------------------------------------------------- I-2
viii
TABLE OF CONTENTS
MDS 05-2528A01 Rev. A
CHAPTER 1GENERAL
ABOUT THIS MANUAL
Introduction
This manual describes the installation, operation and field maintenance of MDS Master
Stations in the MDS 4100 Series. Radios in this series can be configured to serve as master
stations, repeaters, or polling remote radios.
Throughout this manual, information will be subdivided according to the configuration of the
radio in use. For example, certain descriptions and procedures will apply only to MDS 4100
Series radios set up for digital applications, while others will apply only to MDS 4100 Series
radios set up for analog applications. SMART radios are ones with built-in diagnostics and
control features. These capabilities are accessible locally through the aid of a local or remote
computer connected to the radio. Non-SMART radios offer limited manual diagnostic and
control functions. These functions can not be remotely accessed.
Diagnostics are handled differently for SMART units, as opposed to non-SMART units,
one of several modem data speeds will apply, and so forth. Consequently, certain functional
portions of the manual are divided to meet the needs of different radio configurations, while
other material will be common to all applications.
Terms Analog and Digital
In MDS literature, the terms analog and digital are commonly used to describe the
modulation modes and other signal characteristics. The following examples describe how
these terms are used in this manual.
Analog Modem, Analog Radio, Analog Mode
These terms relate to equipment or operating modes using linear audio frequency
modulation and detection techniques. Analog operation consists of the modem generating
audio tones to represent data. The analog modulation scheme is AC (audio) coupled to
the transmitter, whereas the digital method is DC coupled. Essentially, MDS analog
radios are designed to be used with modems designed for phone-line service.
Modulation sources can be internally or externally supplied. The external modulation
source is connected via a 4-wire audio input. The external modulation can be from a Bell
202T modem or a QAM modem designed for leased-line phone service.
The internal modulation source must be an MDS 1200 bps (Bell 202T) modem. The
internal MDS 1200 baud (Bell 202T) modem can be configured to operate at standard
rates of 50, 150, 300, and 1200 bps.
Digital Modem, Digital Radio, Digital Mode
These terms relate to equipment or operating modes using non-linear (Direct) frequency
shift keying modulation and detection techniques. The carrier alternates between two
discrete frequencies (FSK) without an audio tone being generated in the modem. The
digital modulation scheme is DC coupled to the transmitter, whereas the analog method is
AC (audio) coupled.
Modulation sources are MDS 4800 and 9600 bps internal modems. The MDS digital
4800 bps modem can be configured to operate at standard rates of 300, 1200, 2400 and
4800 bps.
MDS 05-2528A01, Rev. A
1-1
INTRODUCTION TO THE MDS 4100 SERIES

MDS 4100 Hot Standby Master Stations are available in two versions: a single channel, fullduplex Master Station, and a simplex Master Station, both licensed under Part 90 of the
Federal Communications Commission (FCC) rules, with emission designators of F1D
(Digital), F2D (Analog) or F3D (Speech and Audio Tones), depending on the application.
Point-to-multipoint data telemetry systems are typically used in the following applications:
Supervisory Control and Data Acquisition (SCADA) Telemetry Systems
Energy Distribution and Automation
Oil Fields and Pipelines
Information Systems
Alarm Monitoring
Security
COMPATIBILITY
The MDS 4100 Series of Hot Standby Master Stations, manufactured by Microwave Data
Systems, function as full duplex central stations for point-to-multipoint data telemetry
systems operating in the 350512 MHz frequency band. These stations can operate in
networks equipped with MDS remote transceivers. Both master and remote stations must be
equipped with compatible modems, i.e., those having the same data speed and the same
method of modulation.
FEATURES
Standard
MDS Hot Standby Master Stations feature:
Redundant transmitters and receivers
Redundant AC or DC power supplies
Automatic transfer (hot switchover) to spare standby equipment
Internal battery backup in AC-powered models
Automatic charging of internal back-up batteries
Back-up batteries which provide up to four hours of continuous operation at full
power.
Status indicators for alarms clearly displayed on front panel
Alarms that provide dry NO/NC relay contacts for interfacing with customer
supplied systems.
Order wire handset jack on front panel
19-inch equipment rack mounting
Adaptablility for use as a repeater station
Configurability to operate on remote frequenciesif a hot standby/fully redundant
remote station is required.
Frequency programmable by user
1-2
GENERAL
MDS 05-2528A01, Rev. A
Digital Application Features

MDSs exclusive digital signal processing minimizes bit error rates and increases data
throughput.
Asynchronous and synchronous data terminal interface options
RS-232 data interface (AlternatesRS-422 and TTL)
Analog Application Features
RS-232 data interface or 4-wire audio
Tone activated transmitter (VOX) option
EQUIPMENT CONFIGURATIONS
ModulationAnalog Applications
In analog applications, MDS 4100 Series radios use audio frequency shift keying (AFSK) to
transmit data at rates up to 1200 bps using an internal MDS modem. Higher data rates can be
achieved with external modems that phase modulate and amplitude modulate an audio tone.
The audio tone from the rear panel inputs (or data from an RS-232 digital source through an
optional internal MDS modem) will modulate the frequency of the radio carrier.
ModulationDigital Applications
In digital applications, MDS 4100 Series radios use frequency shift keying (FSK) to transmit
data at rates of 4800 or 9600 bps. A DC control voltage, derived directly from the incoming
digital data, shifts the frequency of the radio carrier, thereby eliminating the need for
modulating audio tones.
Equipment Differences for Analog and Digital Operation
The MDS 4100 Series Master Stations transmitter and receivers can be configured for either
digital or analog operation. In addition, analog arrangements include an internal MDS 1200
baud modem or an external AFSK/Bell 202T type modem. For digital operation, an internal
MDS 4800 or 9600 bps modem is required in addition to having the transmitter and receiver
configured for digital operation. The Front Panel Logic Board (FPLB) has an array of
switches and jumpers to configure it for compatible operation with either digital or analog
equipment. A compatible hardware configuration is determined at the time of purchase of the
radio.
Simplex vs. Duplex Operation
MDS 4100 Series Master Stations can be configured as either Duplex or Simplex systems. In
the duplex system, two RF frequencies are used, typically 5 to 10 MHz apart, one for
transmitting, and the other for receiving. A duplexer is used to allow simultaneous transmit
and receive signals on the same antenna. The duplexer has very low insertion loss (isolation)
between the transmitter and the ANT jack at the transmit frequency, and very low insertion
loss between the ANT jack and the receiver at the receive frequency. However, it has a high
insertion loss between the transmitter and receiver at the transmit frequency (to keep the high
power transmit signal from entering the receiver front end circuitry) and at the receive
frequency (to prevent any received signal from being lost in the transmitter and to keep any
noise generated by the transmitter from entering the receiver). The duplexer is a passive
device and operates by the proper tuning of the high-Q circuits within it. Because the
duplexer is not tunable in the field, the transmit and receive frequencies must be specified at
the time of order.
MDS 05-2528A01, Rev. A
GENERAL
1-3
In a simplex system, a single frequency is time-shared for transmitting and receiving. Instead
of the duplexer, a transmit/receive switch is used to direct the transmitted and received
signals to and from the ANT jack. The T/R switch is an active device and is controlled from
the FPLB. There are two versions of the T/R switch for two operating frequency ranges:
03-2188A01 for 430512 MHz; and P/N 03-2188A02 for 350430 MHz.
DiagnosticsSmart vs. NonSmart
SMART versions of MDS 4100 Hot Standby Master Stations have an RS-232 compatible
Diagnostic Communications port (henceforth called the DIAGNOSTIC port) that can be
connected to a personal computer to serve as a diagnostic reporting tool for an entire multiple
address system. The DIAGNOSTIC port exchanges data at standard speeds between 1200 and
9600 bps with a personal computer running MDSs exclusive MDS 2000 Diagnostics and
Control System software.
On both "SMART" and Non"SMART" radios, the basic status of the unit can be determined
by observing the front panel LED indicators. The indicators show which modules are active
and display any alarm conditions that may be present.
Back-Up Equipment
MDS 4100 Hot Standby Master Stations configured for AC operation contain back-up or
redundant equipment for the transmitter, receiver, AC power supply, and back-up battery
functions. The FPLB monitors system performance and brings the built-in back-up
equipment into service in case of an equipment failure or an alarm-generating condition. DC
powered models do not contain internal back-up batteries as standard equipment; otherwise,
both radio configurations operate alike.
Each Master Station contains two operating fully powered transmitters, receivers and power
supplies with transmitters keyed. The hot standby transmitter is attached to a dummy load
until it is placed online. The selection of the online equipment can be manual or automatic.
An alternative to the hot standby mode is warm standby. Under this mode, all equipment
is powered-up, but the off-line transmitter is not keyed. This mode minimizes power
consumption.
1-4
GENERAL
MDS 05-2528A01, Rev. A
PHYSICAL DESCRIPTIONSummary
MDS 4100 Master Stations are assembled within a chassis that can be mounted in a standard
19-inch equipment cabinet. The front panel, shown in Figure 1-1, contains all input power
control switches, alarm and control indicators, and switches for transmitter and receiver
selection. On all MDS 4100 Series Master Stations, the front panel lowers to a horizontal
position for ease of servicing and set-up adjustments.
MDS 4100
MULTIPLE ADDRESS
MASTER STATION
TRANSMIT
TRANSMITTER A
ACTIVE
TRANSMITTER B
A
ACTIVE
AUTO
ALARM
TRANSMITTER SELECT
ALARM
ORDER
WIRE
RF ALARM
RF ALARM
REMOTELY CONFIGURED
LO ALARM
LO ALARM
DC ALARM
DC ALARM
AC ALARM
POWER A
TEST
TEST
POWER B
RECEIVE
RECEIVER B
RECEIVER A
ACTIVE
ACTIVE
AUTO
ALARM
RECEIVER SELECT
ALARM
Figure 1-1. Front PanelMDS 4100 Master Station

Shown with front panel in full upright position
MDS 05-2528A01, Rev. A
GENERAL
1-5
The two power supplies, two transmitters, and two receivers are mounted inside the cabinet
on the top of the chassis as illustrated in Figure 1-2.
DUMMY LOAD
TRANSMITTER B
TRANSMITTER A
RECEIVER B
RECEIVER A
POWER SUPPLY A
POWER SUPPLY B
FAN
J1
J2
J3
J4
AAAAAAAAAAAAAAA
Front Panel And Logic Board Assembly
Receive Signal Splitter
Transmitter Transfer Relay
Lead to Rear Panel Dummy Load Connector
Lead to Rear Panel Antenna Connector
Figure 1-2. Top ViewMDS 4100 Master Station
1-6
GENERAL
MDS 05-2528A01, Rev. A
Mounted on the bottom of the chassis are the back-up batteries (AC models only), the
transmitter RF transfer relay (or duplexer) and external interface wiring. See Figure 1-3.
ALARM & EXTERNAL
INTERFACE
PRIMARY
POWER B
DUMMY
LOAD
ANTENNA
PRIMARY
POWER A
FAN
BATTERY B
BATTERY A
J2
J1
J4
J3
Duplex
Model
DUPLEXER
ASSEMBLY
TRANSMITTER
TRANSFER
RELAY
ALARM & EXTERNAL

INTERFACE
PRIMARY
POWER B
DUMMY
LOAD
ANTENNA
PRIMARY
POWER A
FAN
ANT
BATTERY B
TX/RX
SWITCH
BATTERY A
TX
RX
J5
J2
J1
J4
J3
Simplex
Model
TRANSMITTER
TRANSFER
RELAY
Figure 1-3. Bottom ViewMDS 4100 Master Station

AC version with backup batteries
MDS 05-2528A01, Rev. A
GENERAL
1-7
Input power terminations, equipment I/O terminations, and the ANT connector are all located
on the rear panel. (See Figure 1-4.)
TB1: ALARM & AUDIO
DC PRIMARY POWER INPUT & FUSE

JUMPER
HERE FOR
NEGATIVE
GROUND
OR
JUMPER
HERE FOR
POSITIVE
GROUND
DC INPUT FUSE
3AG/250V
12VDC: 10A
24VDC: 4A
48VDC: 2A
125VDC:2A
CHASSIS
GROUND
TB2: KEYLINE & ACCESSORY

1.AUX 1
2.AUX 2
3.AUX 3
4.AUX 4
5.Accessory Power (+13.6 VDC/1A)
6.Keyline High (24/48 VDC)
7.Ground (Supply)
8.Keyline High (12 VDC)
9.Keyline Low
10. RSSI RCVR A
11. External Battery "A" +
Operational with
12. External Battery "A"
external battery
13. External Battery "B" +
option installed.
14. External Battery "B"
1. N.C.
"B" Alarm
2. Common
Relay Contacts
3. N.O.
4. N.C.
"A" Alarm
5. Common
Relay Contacts
6. N.O.
7. N.C.
AC Failure Alarm
8. Common
Relay Contacts
9. N.O.
10. TX Audio
11. TX Audio
12. RX Audio
13. RX Audio
14. RSSI RCVR B
"B" POWER
"A" POWER
LOAD
AC PRIMARY
POWER INPUT
& FUSE
DCE
TB 1
DTE
TB 2
ANT
TX
RX
DATA PORT
DIAGNOSTIC COMMUNICATIONS
DEVICE
CONNECTED
Modem
Modem
Computer
Computer
INTERFACE
CABLE USED
Straight Through
Null Modem
Straight Through
Null Modem
DTE/DCE
SWITCH SETTING
DTE
DCE
DCE
DTE
W / EXT. DUPLEXER
Figure 1-4. Rear ViewMDS 4100 Master Station

For a detailed description of the function and operation of all connectors, indicators, and
switches, see Chapter 3Installation & Operation.
1-8
GENERAL
MDS 05-2528A01, Rev. A
SPECIFICATIONS: MDS 4100 SERIES RADIOS

General
Frequency Range:
TX/RX Spacing:
Duplexer:
Transmit/Receive Switch:
Order Wire:
Remote TX/RX Selection:
Standby Options:
Transient Protection:
Primary Power
AC Powered Unit (Standard):
AC Only (Optional*) Powered Unit:
DC Powered Unit (Optional*):
DC Power Consumption
(12, 24, 48 Vdc Powered Units) :
Receive
Transmit at 1 Watt
Transmit at 2 Watts
Transmit at 5 Watts
350512 MHz (Nominal)

See TX or RX sections for bands.
5 to 10 MHz Standard; Other spacing, or
simplex, is available upon request.
Internally mounted included for systems of
5 MHz or greater TX/RX separation.
Internal T/R switch w/Simplex models
Two Versions:
350430 MHz & 430512 MHz
Front Panel Handset Jack (Standard)
Receivers A & B; Transmitters A & B
controllable through computer interface
connected to DIAGNOSTIC port on Rear Panel.
Hot Standby
Warm Standby
Non-Standby (Hardware Option)
Provided on VF inputs and outputs, power
supply, keying and alarm circuits.
120/240 Vac, 50/60 Hz

with internal battery back-up
Two AC power connectors on rear panel. Two
six-foot-long power cables are supplied.
120/240 Vac, 50/60 Hz with no battery backup. External DC back-up battery connections
provided. No battery charger provided.
12, 24, 48, & 125 Vdc
Positive, Negative, or Floating Ground
Two barrier strips replace the AC power
connectors on the rear panel. Each barrier strip
has three terminals: Positive (+), Negative (),
and Ground.
Non-Standby
Typical
Maximum
12 W
18 W
30 W
50 W
35 W
55 W
40 W
60 W
Continued on next page.

* Optional power arrangements must be specified at time order is placed.
MDS 05-2528A01, Rev. A
GENERAL
1-9
DC Power Consumption
(12, 24, 48 Vdc Powered Units) :
Receive
Transmit at 1 Watt
Transmit at 2 Watts
Transmit at 5 Watts
Receive
Transmit at 1 Watt
Transmit at 2 Watts
Transmit at 5 Watts
Continued
Warm-Standby
Typical
Maximum
17 W
25 W
35 W
55 W
40 W
60 W
45 W
65 W
Hot-standby
Typical
Maximum
17 W
25 W
55 W
90 W
65 W
100 W
75 W
110 W
Transmitter
Frequency Range:
Operating BandsAny one of twelve:
Frequency Programming:
Modulation:
Deviation:
Power OutputMaximum:
Power OutputRange:
Duty Cycle:
Output Impedance:
Frequency Stability:
Bandwidth Compatibility:
Spurious & Harmonic Emissions:
TX Attack Time:
Analog ModulationInput Characteristics:
Frequency Response:
without Pre-emphasis:
with Pre-emphasis:
Input Level:
Deviation Level Control:
1-10
GENERAL

350360 MHz, 360370 MHz, 370380 MHz,
380390 MHz, 390400 MHz, 400410 MHz,
406425 MHz, 425430 MHz, 430450 MHz,
450470 MHz, 470490 MHz, 490512 MHz
Programmable in 12.5 kHz increments.
Actual channel frequency must be customerspecified.
FSKDigital Model Assemblies:
FMAnalog Model Assemblies:
2.5 kHz Deviation.
5 Watts/+37 dBm (standard) at the radios
ANT connector
Adjustable down to +30 dBm (1 Watt)
Continuous
50 Ohms
0.00030% (3.0 PPM), 40 to 30 C
0.00015% (1.5 PPM), 30 to +50 C
0.00020% (2.0 PPM), +50 to +70 C
12.5 kHz
60 dB
< 1 ms
3003000 Hz; +1 dB, 3 dB (Ref. 1 kHz)

Standard 6dB/Octave EIA Curve
20 to +10 dBm
for full rated deviation
Manual, or Automatic Level Control (ALC)
MDS 05-2528A01, Rev. A
Input Impedance:
Keying Modes:
Module Redundancy:
600 , balanced line,

available on chassis rear panel 4-wire audio
I/O
Continuous, External, Keyed-On Squelch, or
VOX (Optional assembly on 4-Wire Interface)
The transmitter is protected with a redundant
spare. If a fault is detected in either transmitter
module, a switchover to the other unit takes
place automatically.
Transmitter Part 90 FCC Information (USA)*

Transmitter Model:
E5M5LL2013
Emission Designators:
F1D, F2D, F3D
Channel Capacity:
1
Frequency Tolerance:
0.00015%
Output Power:
2 or 5 Watts
Necessary Bandwidth:
16 kHz
Emission Designators:
F1D: 16K0
F2D: 16K0
F3D: 16K0
*Contact MDS for information on availability and governmental approvals in other countries.
Receiver
Frequency Range:
Operating BandsAny one of eight:
Frequency Programming:
Type:
Bandwidth Compatibility:
Frequency Stability:

350370 MHz, 370390 MHz, 390410 MHz,
406430 MHz, 430-450 MHz, 450-470 MHz,
470-490 MHz, 490-512 MHz
Programmable in 12.5 kHz increments.
Actual channel frequency must be customerspecified.
Double Conversion Superheterodyne
12.5 kHz
0.00030% (3.0 PPM), 40 to 30 C
0.00015% (1.5 PPM), 30 to +50 C
0.00020% (2.0 PPM), +50 to +70 C
Sensitivity (at ANT port)

Analog Applications:
Digital Applications:
Intermodulation:
Adjacent Channel Desensitization:
Spurious and Image Rejection:
MDS 05-2528A01, Rev. A
12 dB SINAD at 117 dBm (0.8 V)

w/Both Receivers On-line
9600 bps: BER 1 x 10-6 at 105 dBm
4800 bps: BER 1 x 106 at 108 dBm
75 dB minimum (EIA)
60 dB minimum (EIA) on 12.5 kHz channels
85 dB minimum
GENERAL
1-11
Noise Figure:
Audio Output Characteristics for
Analog Applications
Frequency Response
w/o De-emphasis:
w/De-emphasis:
Output Level:
Output Impedance:
Squelch Attack Time:

Module Redundancy:
6 dB at receiver module connector
3003000 Hz; +1 dB, 3 dB (Ref. 1 kHz)

Standard 6dB/Octave EIA Curve
20 to +4 dBm
for 2.5 kHz deviation
600 Ohms, balanced
Available on chassiss rear panel 4-wire
audio I/O
< 3 ms
The receiver antenna inputs are connected via
a splitter and the receiver audio outputs are
combined. If a receiver fault is detected, the
defective receiver is switched off.
RF Signal Interface (Through Chassis Rear)

Simplex
Antenna:
50 Ohms Impedance; Type N Connector

(Switched Transmit and Receive)
(external 20 Watt termination supplied)
Standby TX:
With Internal Duplexer
Antenna:
Standby TX:

(external 20 Watt termination supplied)
Data Interface With 4-Wire Audio or External ModemAnalog Applications

Data Rate:
Dependent on modem
The modem should be a Bell 202T modem or a
QAM modem designed for phone-line service.
TX VF Input:
ControlManual:
ControlAutomatic (ALC):
Impedance
1-12
GENERAL
20 dBm to +10 dBm, continuously variable.

(Factory set for 2.5 kHz deviation with
1 kHz tone at 10 dBm input level)
20 dBm to +10 dBm Range
(Factory set for 2.5 kHz deviation with
1 kHz tone at 10 dBm input level)
600 , balanced line, available on chassis rear
panel 4-wire audio I/O (TB-1)
MDS 05-2528A01, Rev. A
RX VF Output:
ControlManual:
Impedance:
Return Loss:
20 dBm to +3 dBm, continuously variable.

(Factory set for 10 dBm with 1 kHz tone at
10 dBm input level for 2.5 kHz deviation)
600 , balanced line, available on chassis rear
panel 4-wire audio I/O
20 dB
Data Interface With Internal 1200 bps ModemAnalog Applications

Data Rates:
Signaling Standard:
Connector:
Lines Supported:
Data Turnaround Time:

Data Acquisition Time:
50 bps to 1200 bps

RS-232, Configured as Data Communications
Equipment (DCE)
DB-25 Receptacle (female pins) on Rear Panel
TXD, RXD, RTS, CTS, DCD and DSR
DSR is internally tied high.
DTR is not required.
10 ms, including RTS/CTS time delay
(20 ms for simplex models)
Less than 3 ms at squelch threshold
Gas discharge tubes to chassis ground
Data Interface With Internal 4800 BPS ModemDigital Applications

Signaling Standard:
Signaling StandardOptional:
Connector:
Lines Supported:

Data Acquisition Time:
RS-232, Configured as DCE

TTL and RS-422
TXD, RXD, RTS, CTS, DCD and DSR
10 ms, including RTS/CTS time delay
Less than 3 ms at squelch threshold
Data Interface With Internal 9600 BPS Digital ModemDigital Applications

Data Rates:
Synchronization:
Signaling Standard:
Signaling StandardOptional:
MDS 05-2528A01, Rev. A
9600 bps
Synchronous & Asynchronous
RS-232, Configured as DCE
TTL and RS-422
GENERAL
1-13
Data Interface With Internal 9600 BPS Digital ModemDigital Applications Continued
Connector:
Lines Supported:

TXD, RXD, RTS, CTS, DCD, DSR,
TC, ETC and RC
10 ms, Including RTS/CTS delay
Data Interface For Radio Diagnostics & Control

Signaling Standard:
RS-232; Data Terminal Equipment (DTE) or

DCE (Rear Panel Switch)
1200, 2400, 4800 or 9600 bps
(Switch Selectable)
IBM PC or compatible computer with CGA,
EGA, VGA or Hercules Graphics, and
640K of memory
DOS 2.0 or later, and MDS 2000 Diagnostics
and Control System Software
Connector:
Data Rates:
Required External Hardware:
Required Software:
External Transmitter Keying (PTT) Interface

Low Voltage Source:
High Voltage Source:
Connector:
12 Vdc
24 Vdc48 Vdc
Terminal Strip (TB2 on Rear Panel)
External Accessory Power

Voltage:
Current:
+13.6 Vdc
1 Ampere (Fused), regulated by internal
power supply
Connector:
Alarm Circuits Interface
Contacts:
Functions:
Three Form C, Dry Contact Closure

Primary AC Power Failure
Side A Failure
Side B Failure
Connector:
1-14
GENERAL
MDS 05-2528A01, Rev. A
Environmental
Temperature Range:
Humidity:
Full Performance: 30C to + 60C

Operational Performance: 40C to +70C
95% at 40C non-condensing
Mechanical
Weight:
Cabinet Dimensions:
Mounting Configurations:
Front Panel Clearance:
ACpowered: 55 pounds/25 kg
DCpowered: 29 pounds/13 kg
Height: 10.375"/26.4 cm
Width: 19.0"/48.3 cm
Depth: 18.0"/45.7 cm
Table Top
EIA Standard (Enclosed) 19-Inch Rack
Self-Supporting (Open-frame) Relay Rack
(brackets supplied)
8"/203 mm (to drop hinged front panel for
equipment service.)
OPTIONAL EQUIPMENT & ASSEMBLIES

MDS Hot Standby Master Stations may be supplied with the following optional items.
Rack SlidesP/N 82-1298A01
These slides are designed for installing the Master Station in a standard 19-inch enclosed
equipment rack. With the slides installed, the Master Station chassis pulls out from the rack
like a drawer and tilts up for easy servicing. These slides, along with the standard hingedown front panel, allow easy access to all modules, adjustments, and test points. See
Appendices F,G, H, and I for additional information.
Open Frame Relay Rack Extender Kit with Rack SlidesP/N 02-1595A02
This kit contains hardware for installing the Master Station in an open frame relay rack with
drawer slides. See Appendices F, G, H, and I for additional information.
AC Power OnlyNo Internal Battery Option
MDS 4100 Series Master Stations can be ordered for AC operation without the internal
back-up batteries installed. If external back-up batteries are used, an external charger for
them is required. Consult the battery manufacturer for recommended sources and
specifications of appropriate chargers.
Order Wire HandsetP/N 12-1307A01
MDS 4100 Series Master Stations have the order wire feature as standard equipment with
voice operated transmit (VOX) operation. A standard 4-pin modular telephone handset can
be plugged into the order wire jack on the front panel. For the convenience of our customers,
a telephone handset with modular cable can be ordered from MDS; the part number is
12-1307A01.
MDS 05-2528A01, Rev. A
GENERAL
1-15
1200 bps Bell 202T Compatible ModemP/N 03-1284A03 (Analog Applications)

The 03-1284A03 modulator/demodulator (modem) was designed specifically for use with
MDS data communications radio products. It mounts within the radio housing.
This modem is compatible with the Bell 202T standard and can support a full RS-232C
interface requirement. It is normally used for a 1200 bps data rate, it will operate at any speed
down to 50 bps. Five LED indicators on the modem board indicate the status of the RXD,
TXD, DCD, RTS and CTS lines, and allow a quick visual check of modem operation.
See Appendix A1200 bps BELL 202T COMPATIBLE MODEM for details.
Tone Activated Transmit (VOX) AssemblyP/N 03-1098A01 (Analog Applications)
The Tone-Activated Transmit (VOX) assembly is used in applications where no method of
keying the radio exists, but the radio must be keyed on and off. This is only a requirement
when a master station is used as a polling remote to communicate with a repeater. The VOX
assembly senses the presence of an audio tone on the transmit audio line and keys the
transmitter. The VOX assembly board is mounted on standoffs on the FPLB. It monitors the
audio input line on the rear panel barrier strip and keys the transmitter ( PTT ) whenever audio
is present on the line. A ribbon cable connects J201 of the VOX assembly to J14 on the
FPLB assembly.
See Appendix BTone Activated Transmit (VOX) Assembly for details.
Data Synchronizer KitP/N 02-1565A01 (Digital Applications)
An optional assembly is available for operating the Digital Master Station as a repeater. It
processes incoming data and regenerates it for retransmission to the next station. This
operation reduces data bit error rate and improves data throughput. See Chapter 2System
Design and Applications for more information. This kit includes the Data Synchronizer
Assembly (03-1389A01) and connecting ribbon cable.
Hand Held Terminal Kit (HHT)P/N 02-1501A01
The Transmitter and Receiver Modules can be programmed with an MDS Hand-Held
Terminal (HHT). Frequency programming of the receiver and transmitter modules is
accomplished by entering commands on an HHT connected to either the Transmitter or
Receiver module. See Chapter 5Programming and Diagnostics for additional information.
FCC INFORMATION (USA Only)
The following information summarizes key definitions that govern multiple address data
system (MAS) operations. For further information on MAS system operation and licensing,
refer to Part 90 of the FCC Rules and Regulations. Please read the appropriate sections of the
FCC Rules and Regulations that apply to the service in which you intend to operate the MDS
equipment.
Definitions
Multiple Address System (MAS) one-way or two-way system operating on dedicated
frequencies and consisting of a minimum of four active fixed remote stations.
Master Station a station in a multiple address system that directly controls and receives
transmissions from four or more remote stations.
1-16
GENERAL
MDS 05-2528A01, Rev. A
Remote Station fixed station in a multiple address system that transmits to and receives
transmissions from a Master Station. Remote stations have the opposite transmit and
receive frequencies from Master Stations.
MODEL NUMBER CONFIGURATION CODES
The model number, as found on the serial number label, may be used to determine the
general hardware configuration of the radio as it was shipped from the factory. Figure 1-5
illustrates the value of the various characters in the radios model number/configuration code.
The serial number label is located on the right-hand side of the chassis near the rear corner.
OPERATION
(B) Base
(P) Repeater
(R) Remote
(S) Simplex
MODE
(N) Non-Standby
(H) Hot Standby
BANDWIDTH
(1) 12.5 kHz
RX FREQUENCY RANGE
(A) 390406 MHZ
(E) 450470 MHZ
(F) 406430 MHZ
(G) ER 350370 MHZ
(H) ER 370390 MHZ
(I) ER 390410 MHZ
(J) ER 406430 MHZ
(K) ER 430450 MHZ
(L) ER 450470 MHZ DIAGNOSTICS
(M) ER 470490 MHZ (0) None
(N) ER 490512 MHZ (1) Local
REGULATORY
CERTIFICATION
(0) N/A
(1) FCC (USA)/DOC RSS-119
(3) DOC RSS-122 (Canada)
4 1 3 0
PRIMARY POWER
(1) 12 Vdc
(2) 24 Vdc
(3) 48 Vdc
(4) 125 Vdc
(A) 115 Vac w/Battery
(B) 115 Vac w/o Battery
(C) 230 Vac w/Battery
(D) 230 Vac w/o Battery
INTERFACEANALOG
(0) 4-Wire Audio
(1) VOX
(2) 1200 bps RS-232
INTERFACEDIGITAL
(A) 4800 bps Async RS-232
(B) 4800 bps Async RS-422
(C) 4800 bps Async TTL
(D) 9600 bps Async RS-232
(E) 9600 bps Async RS-422
(F) 9600 bps Async TTL
(G)9600 bps Sync RS-232
(H) 9600 bps Sync RS-422
(J) 9600 bps Sync TTL
(Z) 4-Wire Audio Digital
SEPARATION
(5) 510 MHz
(S) Simplex
TX FREQUENCY RANGE
(A) 390406 MHZ
(E) 450470 MHZ
(F) 406430 MHZ
(1) 350360 MHZ
(2) 360370 MHZ
(3) 370380 MHZ
(4) 380390 MHZ
(5) 390400 MHZ
(6) 400410 MHZ
(7) 406425 MHZ
(8) 425430 MHZ
(9) 430450 MHZ
(G) 450470 MHZ
(H) 470490 MHZ
(J) 490512 MHZ
SAFETY
CERTIFICATION
(0) None
Figure 1-5. Model Number Configuration Codes for MDS 4100 Series Radios
MDS 05-2528A01, Rev. A
GENERAL
1-17
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1-18
GENERAL
MDS 05-2528A01, Rev. A
CHAPTER 2
SYSTEM DESIGN AND APPLICATIONS
INTRODUCTION
The MDS 4100 Series of Master Stations can be used in several ways depending on the
design objectives for the data communications system. Most commonly, MDS Master
Stations serve at the hub of a data collection and control network which consists of a Master
Station and a minimum of four remote stations. This simple star network is the most common
system design, but is not the only possible arrangement.
Over time, the user may need to review the initial system design objectives and change the
systems configuration and/or equipment to meet current operational requirements. On the
following pages, we describe several applications for the MDS 4100 Master Stations. Please
contact the factory for the latest information on equipment capabilities and accessories before
making a final determination.
Consider the information that follows as general recommendations and food for thought. The
system designer should read this manual thoroughly before formulating a final design. If your
requirements are not covered in this manual, please contact Microwave Data Systems for
further assistance.
The following topics are covered in this chapter.
Installing a Diagnostics Communications Channel for a Master Station
Using an MDS 4100 Master Station as a Repeater Station
Using an MDS 4100 Master Station as a Remote Station
INSTALLING A DIAGNOSTIC COMMUNICATIONS CHANNEL
FOR AN MDS 4100 MASTER STATION
Introduction
The MDS 4100 Series of Master Stations lets administrative and maintenance personnel
monitor and control some of the equipments operating parameters remotely. To take
advantage of these features, you need a Diagnostic Communications Channel between the
MDS 4100 Master Station and a personal computer running MDS 2000 Diagnostics and
Control System software.
There are two ways to establish a Diagnostic Communication Channel between the
computer and the Master Station. The simplest arrangement is the Direct/RS-232 connection
made directly to the Master Station through its rear panel DB-25 connector (labeled
DIAGNOSTIC). This direct connection may not be practical for monitoring and controlling
system operation after the initial set-up and testing. An alternate connection can be made
using a pair of modemsone at the computer end and the second at the Master Station site
over an audio circuit of some type. If an audio circuit passes through the public telephone
system, a pair of dial-up modems will be required.
Figure 2-1 summarizes these two system hardware arrangements.
MDS 05-2528A01, Rev. A
2-1
Diagnostics Comm. Channel
Direct RS-232 Connection
Master
Station
IBM PC
PC to Radio via Modems
IBM PC
MODEM
MODEM
Master
Station
Audio Circuit
Figure 2-1. Two Methods to Establish a Diagnostic Communications Channel

The second arrangement can be made using an IBM PC (or compatible) computer and two
off-the-shelf modems. One modem connects to the DIAGNOSTIC port of the MDS 4100 Master
Station and the second is connected to the personal computer running MDS Diagnostic and
Control System software. The connection must be made with data speeds at standard data
rates between 1200 and 9600 bps and the Master Station must be configured as data terminal
equipment (DTE) or as data communications equipment (DCE). If these two criteria are not
met, the system will not respond properly. (Figure 1-4 shows the location of the DCE/DTE
selection switch on the rear panel.)
If the telemetry system consists of multiple Master Stations, the diagnostic communications
channel may be configured as a multi-drop, but all Master Stations must be assigned unique
addresses. The address is set with a DIP switch located on the FPLB. (See Figure 2-3.)
Confirming Presence of Remote Diagnostic Hardware in the Master Station
There are two ways to tell if remote diagnostic capabilities are installed in an MDS 4100
Series Master Station. If the radio has remote diagnostic capabilities, the rear panel will
contain a DB-25 connector labeled DIAGNOSTIC and have a one (1) for the 13th character of
its model number. The serial number label is located on the right side of the cabinet near the
rear panel. Figure 2-2 shows a typical serial number label. If the 13th character is a zero (),
then the front panel indicators provide the only diagnostic indications. For further
information on model number configuration codes, see Figure 1-5 of this manual.
13th CHARACTER OF MODEL NUMBER
1 = Remote Diagnostics Installed ("SMART")
= Front Panel Diagnostics Only
MODEL: 413BHBD15E1
SERIAL # 343590
Figure 2-2. Model Number Confirmation of Remote Diagnostics Installation
2-2
SYSTEM DESIGN
MDS 05-2528A01, Rev. A
Radio Diagnostic Address
SW 8
8
4
16
12
VALUE
8
64
32
Each MDS 4100 Series Master Station will have a unique station address used to identify
itself to a remote PC system running MDS Diagnostics and Control System software that is
connected to the DIAGNOSTIC port on the rear panel of the radio. The address is a number
between 1 and 255 and is programmable through S8, a DIP switch, located on the FPLB. The
stations Diagnostic Address must be used even for modest systems with only one Master
Station. In systems with more than one Master Station, the installer should make sure each
Master Station has a unique address. Unique addresses are not required for installations with
dial-up modems, but they are a must for installations in which several MDS Master stations
or Point-to-Point radios are polled through a common diagnostic communication channel.
The unique address is useful for verifying the source of the diagnostic information. Figure 23 illustrates the values of the switch sections on S8 on the FPLB; any mixture of switch
settings may be selected (opened) to add up to the desired number. See Figure 3-6 for the
location of S8.
1 2 3 4 5 6 7 8
CLOSED: Value Added

OPEN: Value Not Included
Figure 2-3. FPLB Diagnostic Address Switch S8, Values

Diagnostic Port Cables
There are two standard RS-232 interface cables that may be used for connecting the
port to the serial port on a computer or modemStraight Through and Null
Modem. Table 2-1 can be used as an aid to determine the type of cable needed.
DIAGNOSTIC
Table 2-1. Diagnostic Interface Cables with DB-25 Connectors

EQUIPMENT
CONNECTED
INTERFACE
CABLE
DTE/DCE
SWITCH*
Modem
Straight Through
DTE
Modem
Null Modem
DCE
Computer
Straight Through
DCE
Computer
Null Modem
DTE
* This table reflects the switch markings indicated on the rear panel label P/N 05-1708A01,
Rev. B. The DTE/DCE markings on the older Rev. A version of this label are reversed.
A straight-through cable has all of the pins at End A connected to the same pins on End B. A
null modem cable has several pairs of wires crossed as listed in Table 2-2. All other pins
should be left open.
Table 2-2. Null Modem Interface Cable with DB-25 Connectors
MDS 05-2528A01, Rev. A
END A
END B
Pin 2
Pin 3
Pin 3
Pin 2
Pin 4
Pin 5
Pin 5
Pin 4
SYSTEM DESIGN
2-3
Table 2-3. Rear Panel Diagnostic Port Connector Functions
1
2
PIN NO. & FUNCTION
PIN NO. & FUNCTION
1. Protective Ground
5. Clear-To-Send (CTS)1
2. Transmit Data In (TXD)1
6. Data Set Ready (DSR)2
3. Received Data Out (RXD) 1
7. Signal Ground
4. Request-To-Send (RTS) 1
20. DTR (No Connection)
If the radio is configured as DTE, the functions of pins 2 & 3 and 4 & 5 will be reversed.
DSR is wired to +5 Vdc through a 2.2 K resistor within the radio.
NOTE:
The radio can be configured as DCE (Data Communications Equipment) or DTE (Data
Terminal Equipment) through the use of the rear panel DTE/DCE switch. (See Figure 1-4.)
13
25
20
14
Figure 2-4. Diagnostic Ports DB-25 Rear Chassis Connector

Viewed from outside or from plugs solder cups
Common Diagnostic Interface Hardware Arrangements and Interface Configurations
Tables 2-4 A, B, & C contain information on the most common hardware arrangements
connected to the DIAGNOSTIC port. Option switch S9 is located on the FPLB and the
DTE/DCE switch is located on the rear panel near the center of the chassis.
Table 2-4A
MASTER TO MODEM
With Full Handshake
& Straight Through Cable
SWITCH
Rear Panel Switch
SW9-2
SW9-4
SW9-5
SW9-6
2-4
POSITION
DTE
Closed
Closed
N/A
N/A
SYSTEM DESIGN
Table 2-4B
MASTER TO MODEM
With Partial Handshake
SWITCH
Rear Panel Switch
SW9-2
SW9-4
SW9-5
SW9-6
POSITION
DTE
Closed
Open
As Required
MDS 05-2528A01, Rev. A
Table 2-4C
MASTER TO COMPUTER
With No Handshake
SWITCH
Rear Panel Switch
SW9-2
SW9-4
SW9-5
SW9-6
POSITION
DCE
Open
Not Required
As Required
Figure 2-5 contains information on the various configuration options available for configuring the interface to equipment connected to the DIAGNOSTIC port.
Full Handshake Mode
(External Diagnostic Modem)
Modem Interface
(Handshake ON)
S9
Baud
Rate
1200
2400
4800
9600
1 2 3 4 5 6 7 8
Computer Interface
(Handshake OFF)
Partial Handshake Mode
(External Diagnostic Modem)
CTS
Delay
20
30
40
60
Section
7
8
Open
Open
Closed
Open
Closed Open
Closed Closed
CLOSED
OPEN
Section
5
6
Open
Open
Closed
Open
Closed Open
Closed Closed
Figure 2-5. FPLB Option Switch S9, Settings

Installation Considerations
The basic requirements for equipping a Diagnostic Communications Channel depends on the
distances between the various pieces of equipment, the computer and modem equipment
available, and the work practices of maintenance personnel responsible for the system. Some
typical situations are discussed below.
MDS 05-2528A01, Rev. A
SYSTEM DESIGN
2-5
Master Station located at same site as system maintenance personnel.

Using a standard DB-25 cable, connect the monitoring computer directly to the RS-232
DIAGNOSTIC port on the rear panel of the Master Station. This arrangement is shown in the
top half of Figure 2-1.
The maximum distance between the Master Stations DIAGNOSTIC port and either a
computer or modem can be up to 800 feet at 1200 bps and up to 100 feet at 9600 bps.
Cable capacitance must be rated at 50 pF/ft or less.
Portable computer is to be used.
Take a portable computer to the Master Station location where maintenance is needed.
Using a standard DB-25 cable, connect the computer to the RS-232 DIAGNOSTIC port on
the rear panel of the Master Station.
Wire/telephone communications facilities available at Master Station site and full-time
monitoring of diagnostics not required.
Use public/commercial telephone lines and Hayes-compatible dial-up modems at both
ends of the Diagnostic Communications Channel. The modem at the computer end of the
line can dial the modem at the Master Station end and establish a Diagnostic Communications Channel. At the Master Station end of the circuit, use either a Bell 212-compatible two-wire modem with automatic answering or a Hayes-compatible unit. Refer to
the modem instruction manual for details on setting the appropriate configuration
switches. The Master Station DIAGNOSTIC port must be configured as DTE when a modem
is connected and as DCE when a straight-through connection is made to a local computer.
See Figure 1-4 for the location and proper setting of the DTE/DCE selection switch.
The Hayes Smartmodem is an excellent choice for the modem at either end, as it has a
flexible command set and front panel LEDs that help trace problems in call placement.
However, most Hayes-compatible modems will work as well.
A simplified diagram of this arrangement is shown in the lower half of Figure 2-1.
Master Station not at location where diagnostic data is to be used.
Option 1Not Illustrated. In a typical installation of this type, an MDS 4100 Master
Station is located at a microwave tower site and the data collection and
maintenance operations are performed at a separate facility; a private microwave
link connects the two sites. One microwave MUX channel carries the MAS
telemetry data collected from the remote stations by the Master Station to the
administrative and control site. Another MUX channel carries diagnostic
information from the Master Station to the same administrative and control site.
In digital applications, two four-wire, full-duplex 4800 or 9600 QAM leased line
modems are required for the telemetry data collection functionone at the
administrative and control site, and the second at the Master Station site. For
diagnostic monitoring and control functions, two 1200 bps to 9600 bps modems
are requiredone at each site, both with the same data rate.
If a dedicated circuit for the diagnostics is available, any simple Bell 202T-type 1200
bps modem (such as the MDS 02-1561A01) can be used. The MDS
02-1561A01 interfaces directly with the DIAGNOSTIC port on the rear panel of the
Master Station and is powered by the Master Station. Its 600 four-wire audio
ports will interface with any microwave MUX.
2-6
SYSTEM DESIGN
MDS 05-2528A01, Rev. A
The modem can also be used at the computer end of the circuit, but a source
providing 12 Vdc at 100 mA is required to power it.
Option 2If no microwave facility exists, a small point-to-point system can be installed
using MDS 460A-3 multi-channel radios that have built-in diagnostic modems, as
shown in Figure 2-6. In such cases, no multiplex equipment is needed. For analog
applications, the four-wire audio transmit and receive circuit signals of the Master
Station radios are cross-connected to the Point-to-Point radio. For digital
applications, two modems (4800 or 9600 bps QAM) are required. Their four-wire
audio ports connect directly to the MDS 460A-1 point-to-point radios.
MDS 460A-3 point-to-point radios are very similar to the Master Station and they use
similar diagnostic software. The MDS 460A can transmit diagnostic data through
its built-in modem simultaneously with other traffic.
As shown in Figure 2-6, a cable connects the DIAGNOSTIC port of the Master Station
and the MDS 460A-3. The diagnostic PC can be plugged directly into the local
MDS 460A. The PC diagnostic software can address each MDS 460A and Master
Station in the system. When a Master Station is addressed, diagnostic information
can be collected through it from any remote radio in the system equipped with the
diagnostic and loopback module.
In systems arranged for analog operation, a technician with an order wire adapter
module at the remote site can talk back to the Master Station or the MDS 460A at
the administrative and control site. Since the remote radios are single channel, no
telemetry data can be sent or received while the order wire is in use.
The MDS 2000 Diagnostics and Control System Software
A SMART Master Station sends diagnostic information about itself to a remote personal
computer running the MDS 2000 Diagnostic and Control System software. The software
displays the alarm status for the Master Stations transmitters and receivers through a screen
representation of the Master Stations front panel. By viewing the PC screen, the user can
monitor all alarms and select the online transmitter and receiver units at a remote location.
The diagnostic and control software for MDS 4100 Series Master Stations operates from any
IBM (or compatible) personal computer with either CGA, EGA, VGA, or Hercules graphics,
and 640 K of memory. The Disk Operating System (DOS) for the PC must be version 2.0 or
later. Approximately 500 K of disk space, on either a hard drive or a floppy drive, is needed
for operating files, sample files, and Polling Equipment Lists.
For complete information on the Diagnostics Software, see the MDS manual MDS 2000
Diagnostics & Control System, (Publication 05-1919A01, Rev. C). For detailed information
on establishing a Diagnostics Communications Channel, see the discussion earlier in this
chapter.
MDS 05-2528A01, Rev. A
SYSTEM DESIGN
2-7
MAS Radio Channel
MDS 4310
Remote
9600 BPS
MODEM
Point-To-Point Channel
RS-232
Telemetry Data
Collection Center
Remote
Terminal
Unit/Data Set
REMOTE STATION
One of Group
UNIT 2
UNIT 1
MDS 460A
Point-To-Point
w/Internal
Diagnostics Modem
MDS 4100
Master Station
w/9600 BPS Modem
Modem
Port
Diagnostic
Port
Diagnostic Data
Diagnostic
Port
4 Wire VF
Term. Strip
UNIT 3
MDS 460A
Point-To-Point
w/Internal
Diagnostics Modem
RS232
4 Wire VF
4800/9600
QAM
Modem
RS232
Radio System
Diagnostics
via PC
Diagnostic
Port
RS232
Addressable Diagnostic Data Request

Telemetry Data
RS232
4800/9600
QAM
Modem
Telemetry Data
MASTER STATION SITE
Diagnostic Information from Units 1, 2 & 3

(Unit 1 includes data for itself and all remotes with loopback.)
ADMINISTRATIVE AND CONTROL SITE
Figure 2-6. Digital Multiple Address System (MAS) with

Point-To-Point Communications Link
USING THE MDS 4100 MASTER STATION AS A REPEATER STATION
Introduction
MDS Master Station units can serve as repeater stations. A single centralized repeater station,
acting as an extension of the Master Station, can poll all the remotes in the system. Figure 2-7
shows an elementary system with a repeater station having only two remotes. (In practice, the
FCC requires a minimum of four remotes with the repeater in such a system before granting a
license. For simplicity, we show only two remotes.) In most applications, the repeater station
is continuously keyed and the Master Station is keyed only when polling. A Master Station
used as a polling remote must be configured to operate on remote frequencies and be
keyed on and off using the RTS line of its modem interface. In analog applications, the PTT
keyline can also be used for keying.
2-8
SYSTEM DESIGN
MDS 05-2528A01, Rev. A
Remote
Station #1
Repeater
Station
F1
RCVR
XMTR
F2
RCVR
XMTR
F1
F1
F2
SCADA Master
Station
F2
Remote
Station #2
XMTR
XMTR
RCVR
RCVR
Polling Remote
Figure 2-7. Typical Repeater Application

(Only two remotes shown)
Asynchronous Digital Applications
To use a 4800 or 9600 bps asynchronous Master Station as a Repeater, the technician installs
a data synchronizing PC board assembly (MDS Part No. 03-1389A01) in the chassis.
During normal operation, the Data Synchronizer board receives data from the internal
modems RXD line one character at a time (1-start, 1-stop, 8-data bits format) and sends it
back out to the modems TXD line for transmission. This board removes jitter on the
repeated data caused by noise or other effects; it produces a perfect signal going back out.
This signal processing and regeneration increases data throughput and decreases data errors.
This board requires only one adjustment to set both the word length and baud rate of the data
passing through it.
An RS-232 jack on the Data Synchronizer connects to the DATA port on the rear of the Master
Station's chassis. Through the DATA port, a local remote terminal unit (RTU) can also be
located at the repeater site. If a Master Station has a Data Synchronizer, and if a local
RTU/Terminal is connected to that Master Stations asynchronous DATA port, then the data
being repeated through the Master Station will be interrupted whenever the RTU/Terminals
Request To Send (RTS) line is active.
Figures 2-8 & 2-9 show the arrangement of the Master Station before and after conversion
for asynchronous repeater operation in a digital application.
Information on the mechanics of the conversion is contained in Appendix E, Conversion of
Master Station for Repeater or Polling Remote Service, in the section entitled,
Conversion to a Repeater for 4800/9600 Asynchronous Radios.
MDS 05-2528A01, Rev. A
SYSTEM DESIGN
2-9
INTERNAL
MDS MODEM
RXD
RCVR
TXD
XMTR
RXD DATA
PROCESSING
TX DATA
PROCESSING
RXD
RS-232
PORT
DUPLEXER
RADIO
EQUIPMENT
RTU
or
TERMINAL
RTS
TXD
DATA Port:
RS-232
Connection
Figure 2-8. Basic Master Station Block Diagram (Digital Applications)
INTERNAL
MDS MODEM
RCVR
RXD
RXD DATA
PROCESSING
TXD
TX DATA
PROCESSING
XMTR
DATA
SYNCHRONIZER
RXD
J1
RXD
RCVR
RS-232
PORT
DUPLEXER
RADIO
EQUIPMENT
RTU
or
TERMINAL
RTS
TXD
TXD
XMTR
J2
J1
J2
Switch Closed
With RTU Inactive
DATA Port:
RS-232
Connection
Figure 2-9. Asynchronous 4800/9600 Master Repeater Station

Block Diagram (Digital Applications)
Synchronous Digital Applications
For synchronous operation of the Master Station as a repeater, follow the directions found in
APPENDIX EConversion of Master Station for Repeater or Polling Remote Service,
This mode of operation works only if the Master Station is equipped with a 9600 bps modem.
To configure the Master Station for synchronous operation, the technician installs a simple
connector in the DATA port to provide the correct connections for repeater operation. Figure
2-10 shows the general arrangement for this operation.
All repeater stations should be continuously keyed and operated on Master Station
frequencies. The remote radio that communicates with the repeater (also known as a
polling master or SCADA master) must be set up as a remote and keyed on and off using the
RTS line.
INTERNAL
MDS MODEM
RXD
RXD DATA
PROCESSING
TXD
TX DATA
PROCESSING
XMTR
J1
RXD
RC
ETC
TXD
RS-232
PORT
DUPLEXER
RADIO
EQUIPMENT
RCVR
MODEM
DB-25 Jumper
Connector
J2
DATA Port:
RS-232
Connection
Figure 2-10. Synchronous 9600 bps Master Repeater Station

Block Diagram (Digital Applications)
2-10
SYSTEM DESIGN
MDS 05-2528A01, Rev. A
Analog ApplicationsNo Modem

To use an MDS 4100 Master Station as a Repeater, you must install a pair of jumper wires on
the rear of the chassis. Figures 2-11 & 2-12 show two versions of an analog arrangement of
the Master Station after its conversion for repeater operationa basic arrangement and a
second providing a connection to a local RTU or terminal.
Information on the mechanics of the conversion is contained in APPENDIX EConversion
of Master Station to Repeater.
Jumpered
Connections
DUPLEXER
RADIO
EQUIPMENT
RX Audio
RCVR
TX Audio
XMTR
Input/Output
Barrier Strip
Figure 2-11. Basic Master Station Repeater

Block Diagram (Analog Applications)
Analog ApplicationsWith an MDS Internal Modem
An MDS 4100 Series Master Station can be equipped with an internal MDS 1200 bps modem
for connection to a local RS-232 device, such as an RTU or data terminal. With this modem,
the Master Station can serve as a repeater and a data collection point. In this type of
operation, the local terminal/RTU can be addressed like a remote station. Figure 2-12 shows
this general arrangement.
All repeater stations should be continuously keyed and operated on Master Station
frequencies. The remote radio that talks to the repeater (also known as a polling or SCADA
Master) must be set up as a remote and keyed on and off using the RTS line.
USING AN MDS 4100 SERIES RADIO AS A REMOTE STATION
When a Master Station is used as a polling remote station, it transmits on the same
frequency as the transmitters of the Remote transceivers and receives transmissions on the
receive frequency of the Remote transceivers. Figure 2-7 shows an elementary system with a
polling remote at the left side. For information on using a Master Station as a Remote
Station, contact Microwave Data Systems, Systems Engineering Dept.
RCVR
RX Audio
Jumpered
Connections
TX Audio
XMTR
RADIO
EQUIPMENT
RXD DATA
PROCESSING
TX DATA
PROCESSING
RXD
RS-232
PORT
DUPLEXER
Input/Output
Barrier Strip
RTS
TXD
INTERNAL 1200 BAUD

MDS MODEM
RTU
or
TERMINAL
DATA Port:
RS-232 Connection
Figure 2-12. Master Station Repeater w/MDS 1200 bps Internal Modem
Block Diagram (Analog Applications)
MDS 05-2528A01, Rev. A
SYSTEM DESIGN
2-11
2-12
SYSTEM DESIGN
MDS 05-2528A01, Rev. A
CHAPTER 3
INSTALLATION & OPERATION
This chapter covers the installation and operation instructions for MDS 4100 Series Master
Stations. It also includes information on power requirements, antennas, feedlines and external
input/output connections.
EQUIPMENT MOUNTING
One of several mounting options can be used depending on the location under consideration.
Most simply, the radio can be set on a sturdy tabletop. More commonly however, users
install radios in equipment racks or consoles. Radios are also commonly mounted using
slides so the user can pull the radio out from the rack, like a drawer is pulled from a cabinet.
Appendices F, G, H, and I in this manual describe the mounting of radios in open frame relay
racks and in 19" EIA Standard Racks, with and without slides.
Ventilation
All installations need adequate clearance behind the ventilating fan at the rear of the chassis
and near the openings on the left and right sides of the chassis to allow free circulation of
cooling air.
When selecting a mounting technique and location, keep in mind the need for ventilation. If
the equipment is installed in an enclosed cabinet containing other heat-generating equipment,
be sure to provide additional air circulation within and through the cabinet to keep the
equipment as cool as is practical.
NOTE
Although the maximum temperature environment for the
Master Station is +60 C (+140 F), lower temperatures are more
conducive to trouble-free operation, as is the case with all
electronic equipment.
Clearance
In any installation, technicians need access to the rear of the rack to attach cabling for power,
control, and RF. Rear access is required during the installation and for post-installation
testing and troubleshootingkeep this in mind if there is a choice in the type of mounting. In
general, allow at least four inches of clearance from the back end of the chassis for
connectors and cable bend, and one inch of clearance on the sides for circulation of air. See
Figure 3-1 for dimensions of the MDS 4100 Series Master Station.
Table Top Mounting
The Master Station chassis can be placed on the top of any convenient horizontal surface,
such as a table top or shelf capable of supporting its weight. The general guidelines for
clearance and air circulation also apply to this simple installation.
MDS 05-2528A01, Rev. A
3-1
16.8"
427 mm
18"
457 mm
19"
482.6 mm
MDS 4100
MULTIPLE ADDRESS
MASTER STATION
TRANSMIT
TRANSMITTER A
TRANSMITTER B
A
ACTIVE
ACTIVE
AUTO
ALARM
TRANSMITTER SELECT
ALARM
RF ALARM
RF ALARM
REMOTELY CONFIGURED
LO ALARM
LO ALARM
10.375"
263.5 mm
DC ALARM
DC ALARM
AC ALARM
TEST
TEST
POWER A
POWER B
RECEIVE
RECEIVER A
ACTIVE
RECEIVER B
A
ACTIVE
AUTO
ALARM
RECEIVER SELECT
ALARM
Figure 3-1. Dimensions for MDS 4100 Series Master Station

PRIMARY POWER REQUIREMENTS
Standard input voltage for the MDS 4100 Master Station is 120 Vac, 10%. This is easily
changed for operation at 240 Vac, 10% on the power input modules located on the rear
panel. See Figure 3-12, AC Voltage Selection and Fuse Replacement before attempting to
change the voltage.
For DC input, voltages can be 12, 24, 48 and 125 Vdc depending on the power supply
module that has been installed. Although it is best to maintain the input voltage at or near the
recommended level, the DC power supplies are capable of operating over a wide range of
voltages. The table below lists the safe operating range for each power supply. See Figure
3-13, DC Power Input Panel & Fuse, for wiring points.
RECOMMMENDED
VOLTAGE
3-2
OPERATING
RANGE
14 Vdc
11.520 Vdc
27 Vdc
2132 Vdc
54 Vdc
4260 Vdc
125 Vdc
100200 Vdc
MDS 05-2528A01, Rev. A
SAFETY GROUND
The rear panel of the Master Station chassis has a binding post for attaching a safety (earth)
ground. This ground should be part of a grounding and bonding system that includes the
antenna, tower and primary power electrical systems. Review local electrical code or
company safety standards for methods of providing an adequate ground system.
ANTENNAS AND FEEDLINES
Antenna Selection & Mounting
A high gain omni-directional antenna is most commonly used with the Master Station.
Common antennas of this type are available from manufacturers such as:
Manufacturer
Model Number
Celwave ------------------- PD455
SCALA/Kathrein --------- 740-019
Sinclair--------------------- SLR-320
Telewave ------------------ ANT450F10
CAUTION
Strong RF fields near the antenna can seriously interfere with
the operation of low level circuits in the MDS Master Station
and telemetry or computer equipment in the same facility.
Also, objects in the near field of the antenna can increase the
antennas SWR and distort its pattern, resulting in degraded
system performance.
The antenna should always be mounted at least 10 feet away from the MDS 4100 Master
Station, RTU, sensors, and other components of the system.
When installing the antenna:
a. Mount the antenna in the clear, as far as possible from obstructions such as
buildings, metal objects, foliage, etc.
b. Make sure that the immediate field is clear in the directions of the remote stations.
Feedline Selection & Mounting
Choosing the correct feedline (the coaxial cable that connects the radio to the antenna) for the
particular circumstances of each installation is very important because poor cables can
seriously degrade system performance, and low loss cables, though preferable, can be quite
expensive.
For example, 100 feet (30 meters) of RG-58A/U cable (commonly used for frequencies
below 100 MHz) has an insertion loss of 5.07 dB at 450 MHz. A 5 watt transmitter operating
into such a feedline would produce only 1.56 watts at the antenna; a similar loss in receiver
sensitivity would result and no amount of gain within the receiver can recover the signal lost
in the feedline. On the other hand, a 100 foot (30 meters) length of 1 5 /8 inch cable has a loss
of 0.52 dB at the same frequency, but its cost is many times greater than RG-58A/U.
In any point-to-multipoint system, the distribution of remote stations will place some closer
to the Master Station than others. For the nearer units, feedline loss may not be critical, and 6
MDS 05-2528A01, Rev. A
3-3
dB or more may be acceptable. For the furthest remote units, each dB of loss directly affects
bit error rate and the amount of time the system misses polls due to fading. Here, it is good
practice to keep feedline losses well under 3 dB, with a target loss of only 1 dB. NOTE: For
each 3 dB of feedline loss, half the transmitter power is lost and twice the received signal
strength is needed to produce the same bit error rate.
RG-8A/U is a widely available and inexpensive feedline that is suitable for close-in remote
units or those with short feedlines. For longer feedlines and lower losses, HELIAX, or
similar semi-rigid coaxial cable, is a good choice. Table 3-1 shows the length of various
types of cable and the resulting degradation in signal strength.
Table 3-1. Length Versus Loss in Coaxial Cables at 450 MHz
10 feet
(3.05 meters)
50 feet
(15.24 meters)
100 feet
(30.48 meters)
500 feet
(152.4 meters)
RG-8A/U
0.51 dB
2.53 dB
5.07 dB
25.35 dB
1/2 inch HELIAX
0.12 dB
0.76 dB
1.51 dB
7.55 dB
7/8 inch HELIAX
0.08 dB
0.42 dB
0.83 dB
4.15 dB
1-1/4 inch HELIAX
0.06 dB
0.31 dB
0.62 dB
3.10 dB
1-5/8 inch HELIAX
0.05 dB
0.26 dB
0.52 dB
2.60 dB
Cable Type
Mount the antenna and feedline securely to the supporting structure to avoid damage due to
wind, ice loading, etc. See the instructions provided by the antenna and feedline
manufacturers for details on the characteristics of their products.
RECEIVED SIGNAL STRENGTH INDICATION (RSSI)
The received signal strength can be monitored at the Front Panel Logic Board TP7 and TP8.
The test points provide DC voltages that correspond to the signal strength of the received
signal. Figure 3-2 shows several curves from several radios superimposed on each other. It
shows the typical relationship between the received signal strength and the DC voltage
available at the test points. Refer to figure 3-6 for the location of the test points.
4.50
4.00
DC Volts
3.50
3.00
2.50
2.00
1.50
1.00
0.50
-120
-110
-100
-90
-80
-70
-60
-50
-40
0.00
Received Signal Strength (dBm)
Figure 3-2. Typical Received Signal Strength Indication (RSSI) Curve

Measured at FPLB TP7/TP8
3-4
MDS 05-2528A01, Rev. A
REMOVING AUXILIARY BOARDS MOUNTED

ON THE FRONT PANEL LOGIC BOARD
Introduction
Many common configurations of the MDS 4100 Master Station include several auxiliary PC
boards mounted atop the FPLB. From time to time, it may be necessary to gain access to the
configuration jumpers under these boards on the FPLB or to change jumpers on an auxiliary
PC board. The auxiliary PC boards are usually one or two of the following: a VOX board,
1200 bps modem, 4800 bps modem, 9600 bps modem or the Data Synchronizer board.
The steps required to remove an auxiliary PC board are described in the following procedure.
See Figures 3-3 and 3-4 for typical hardware arrangements of the common two auxiliary
board arrangements.
Procedure
1. Turn the Master Stations power off.
2. Open the front cover by loosening the two knurled captive screws at the upper left
and upper right of the front panel. (Use flat-blade screwdriver if necessary.)
3. Remove the two screws that hold the second auxiliary board to the first board. The
ribbon cables need not be removed.
4. Remove the bracket from the right-hand-side standoff. (Two standoffs are mounted
atop the first board.)
5. Remove the right-hand standoff.
6. Remove the second auxiliary board and set it aside.
7. Remove the remaining screws from the first auxiliary board to lift it off the FPLB.
Data Synchronizer Assembly

w/4800 BPS Modem
VOX Assembly,
1200 or 4800 BPS Modem Assembly
Front Panel Logic Board
Figure 3-3. Dual Auxiliary Boards, Typical Arrangement #1

MDS 05-2528A01, Rev. A
3-5
Data Synchronizer Assembly

9600 BPS Modem Assembly
Front Panel Logic Board
Figure 3-4. Dual Auxiliary Boards, Typical Arrangement #2

DATA SYNCHRONIZER BOARD CONFIGURATIONDigital Applications
Introduction
Any MDS 4100 Series Master Station operated as a digital (4800 or 9600 bps) repeater in
asynchronous mode must have a Data Synchronizer Board installed. Radios sold as repeaters
are shipped with the Data Synchronizer installed. To convert a Master Station for use as a
repeater, the user must first install the Data Synchronizer Board (MDS P/N 03-1389A02) and
then set the configuration DIP switches. Appendix E describes the procedures for converting
a Master Station to a repeater.
For information about the applications of the Data Synchronizer Board and its operation, see
Chapter 2, System Design and Applications, specifically the passage on Asynchronous
Digital Applications.
Before the Data Synchronizer Board is placed in service, it must be configured to match the
baud rate and word length used in the system. These parameters are set using a DIP switch,
SW1, on the Data Synchronizer Board. Figure 3-5 shows the location of the configuration
switch.
Word Length
The first section of the configuration switch SW1 is set to match the data word length used in
the system. A word consists of the start bit, data bits, stop bit and parity bit.
3-6
MDS 05-2528A01, Rev. A
Table 3-2. Data Word Switch Settings for Data Synchronizer Board
WORD LENGTH
SWITCH SW1-1
10 Bits
Closed
11 Bits
Open
Baud Rate
The Data Synchronizer Board can operate over the range of 150 to 9600 bps. The settings of
the four sections of Configuration Switch, SW1, determine the rate at which data will pass
through the system.
Table 3-3. Data Synchronizer Baud Rate Switch Settings
DATA RATE
SW1-2
SW1-3
SW1-4
150 BPS
300 BPS
600 BPS
1200 BPS
2400 BPS
4800 BPS
9600 BPS
Key: O = Open; C = Closed

SW1:
Word Length (Section 1)
& Baud Rate (Sections 2-4)
R6
R5
R4
R3
R2
R1
C8
SW1
C9
R7
J2: To Rear Panel MODEM Connector

(For Local RTU)
1 2 3 4
XT1
C10
C7
J2
IC3
R8
IC2
IC1
VR2
C4
+
C11
26
C5
+
C6
C2
26
C3
J1
C1
VR1
J1: To J2 on 4800/9600 Modem Boards
Figure 3-5. Data Synchronizer Board Interface Jacks

and Configuration Switch SW1
MDS 05-2528A01, Rev. A
3-7
Table 3-4A. MDS 4100 Multiple Address Master Station

Front Panel Logic PC Board Configuration Table
GENERAL CONFIGURATION
TRANSMITTER KEYING CONTROL
DUPLEX/SIMPLEX OPERATION
FUNCTION
CW Operation
Squelch Activated
External/Simplex
MODE
Half-Duplex
Full-Duplex
Simplex
J13
Pins 3 &4
Pins 2 & 3
Pins 1 & 2
SHUNT
Installed
Installed
Installed
S9-1
Closed
Open
Closed
TRANSMITTER TRANSFER RELAY
STANDBY MODE
MODE
Hot-Standby
Non-Standby
J24PIN 1 & 2
Open
Shunted*
*For use only when one transmitter and receiver

modules are installed.
Shunt selects which transmitter/receiver

combination will be active in the event of an FPLB
microprocessor failure.
FAIL MODE
Side A
Side B
J17
Shunted
Open
HOT STANDBY MODE

Hot-standby must be selected via J24-Pins 1 & 2.
MODE
Hot Standby
Warm Standby
S9-3
Open
Closed
BATTERY/POWER OPTIONS
These jumpers are not the push-on type and are
soldered in place. They look like ordinary resistors.
To remove them, you cut them out with a diagonal
cutter. Since such a removal is not easily undone,
the user should be very sure of his actions before
removing these jumpers.
INPUT POWER
DCExternal
AC w/Internal Battery
AC w/External Battery
JP1
Removed
Installed
Removed
JP2
Removed
Installed
Removed
SPECIAL JUMPERS AND HEADERS

REQUIRED SHUNTS
UNUSED JUMPER PINS
These shunts should remain in place at these

positions for normal operation.
The FPLB contains a number of jumper

pins/headers that are used during various phases
of production and are not intended for field
applications. The following is a list of those
jumpers. No connections or shunts should be
installed on these pins.
LOCATION
J20Pin 3 & 4
J23Pin 1 & 2
J23Pin 3 & 4
J23Pin 5 & 6
J23Pin 7 & 8
3-8
SHUNT
Installed
Installed
Installed
Installed
Installed
J18
J27
J31
J19
J28
J32
J21
J29
J33
J22
J30
MDS 05-2528A01, Rev. A
Table 3-4B. MDS 4100 Multiple Address Master Station

DIAGNOSTIC PORT
BAUD RATE
HANDSHAKE
Set switch settings to determine data rate through

the radios DIAGNOSTIC port on the rear of the
chassis.
MODE
Partial w/CTS Delay
Full* w/CTS Delay = ms
BAUD
1200
2400
4800
9600
*Clear-To-Send (CTS) is utilized by the Master

Stations interface.
S9-7
Open
Open
Close
Close
S9-8
Open
Close
Open
Close
DTE/DCE SELECTION
FOR EXTERNAL MODEM OR COMPUTER
EXTERNAL MODEMCTS DELAY
A switch located on the rear panel above the terminal strips TB1 & TB2 (Alarm and External Interface
Connectors) provides selection of DTE or DCE for
the diagnostic communications modem.
MODE
Computer
Modem
S9-4
Open
Close
S9-2
Open
Closed
DELAY
20 ms
30 ms
40 ms
60 ms
S9-5
Open
Open
Open
Close
Close Open
Close Close
S9-6
POLLING ADDRESS
NOTEThere is also a DCE/DTE switch on the

FPLB used when the FPLB is installed in an MDS
1000-HS Master Station.
In MDS 4100 Series Master Stations, that switch is
not functional. There is one exception: MDS 4100
Series Master Station radios packaged in NEMA 4
enclosures do not have a DCE/DTE switch on the
back panel. On those radios, the DCE/DTE switch
on the FPLB is functional.
This switch creates the address by which the

MDS Diagnostic & Control computer recognizes
the station/modem.
Close as many switch sections as required to
make the sum of their values add up to the desired
address number.
SECTION
S8-8
S8-7
S8-6
S8-5
S8-4
S8-3
S8-2
S8-1
VALUE
1
2
4
8
16
32
64
128
Switch Open = Value not included

Switch Closed = Value added to total
MDS 05-2528A01, Rev. A
3-9
Table 3-4C. MDS 4100 Multiple Address Master Station

OPERATIONAL CONFIGURATION
Install shunts only for one of the eight hardware configurations. J25 and J35 are located near FPLB switch S8.
BASE SYSTEM
INTERFACE
CONFIGURATION
J24
PROGRAMMING
HEADER
J25
J26
MODEM TX AUDIO ANALOG/DIGITAL
HEADER
HEADER
J35
VOX AUDIO
HEADER
PINS
SHUNT
PINS
SHUNT
PINS
SHUNT
PINS
SHUNT
4-Wire Audio
3&4
5&6
Removed
Removed
3&5
4&6
Installed
Installed
1&2
Installed
1, 2 &3 Removed
VOX with External

Modem
3&4
5&6
Removed
Removed
3&5
4&6
Installed
Installed
1&2
Installed
1&2
1200 BPS Internal

Modem
3&4
5&6
Installed
Installed
1&3
2&4
Installed
Installed
1&2
Installed
1, 2 &3 Removed
4800 BPS Internal

Modem
3&4
5&6
Installed
Removed
1&3
2&4
Installed
Installed
2&3
Installed
1, 2 &3 Removed
9600 BPS Internal

Modem
3&4
5&6
Removed
Installed
1&3
2&4
Installed
Installed
2&3
Installed
1, 2 &3 Removed
Installed
SIMPLEX (SWITCHED CARRIER) SYSTEM

INTERFACE
CONFIGURATION
J24
PROGRAMMING
HEADER
J25
J26
HEADER
HEADER
J35
VOX AUDIO
HEADER
PINS
SHUNT
PINS
SHUNT
PINS
SHUNT
4-Wire Audio
3&4
5&6
Removed
Removed
3&5
4&6
Installed
Installed
1&2
Installed
1, 2 &3 Removed
PINS
SHUNT
VOX with External

Modem
3&4
5&6
Removed
Removed
3&5
4&6
Installed
Installed
1&2
Installed
1&2
1200 BPS Internal

Modem
3&4
5&6
Installed
Installed
1&3
2&4
Installed
Installed
1&2
Installed
1, 2 &3 Removed
4800 BPS Internal

Modem
3&4
5&6
Installed
Installed
1&3
2&4
Installed
Installed
2&3
Installed
1, 2 &3 Removed
9600 BPS Internal

Modem
3&4
5&6
Removed
Installed
1&3
2&4
Installed
Installed
2&3
Installed
1, 2 &3 Removed
Installed
3-10
MDS 05-2528A01, Rev. A
Table 3-4D. MDS 4100 Multiple Address Master Station

OPERATIONAL CONFIGURATION (Continued)
Install shunts only for one of the eight hardware configurations. J25 and J35 are located near FPLB switch S8.
REPEATER SYSTEM
INTERFACE
CONFIGURATION
J24
PROGRAMMING
HEADER
J25
J26
HEADER
HEADER
J35
VOX AUDIO
HEADER
PINS
SHUNT
PINS
SHUNT
PINS
SHUNT
PINS
SHUNT
4-Wire Audio
3&4
5&6
Removed
Removed
3&5
4&6
Installed
Installed
1&2
Installed
1, 2 &3 Removed
1200 BPS Internal

Modem
3&4
5&6
Removed
Removed
1&3
4&6
Installed
Installed
1&2
Installed
1, 2 &3 Removed
4800 BPS Internal

Modem with
Diagnostics
3&4
5&6
Installed
Removed
1&3
4&6
Installed
Installed
2&3
Installed
1, 2 &3 Removed
4800 BPS Internal

Modem without
Diagnostics
3&4
5&6
Installed
Removed
1&3
2&4
Installed
Installed
2&3
Installed
1, 2 &3 Removed
9600 BPS Internal

Modem with
Diagnostics
3&4
5&6
Removed
Installed
1&3
4&6
Installed
Installed
2&3
Installed
1, 2 &3 Removed
9600 BPS Internal

Modem without
Diagnostics
3&4
5&6
Removed
Installed
1&3
2&4
Installed
Installed
2&3
Installed
1, 2 &3 Removed
Remove diode CR57 on the FPLB.
POLLING REMOTE SYSTEM

INTERFACE
CONFIGURATION
J24
PROGRAMMING
HEADER
J25
J26
HEADER
HEADER
J35
VOX AUDIO
HEADER
PINS
SHUNT
PINS
SHUNT
PINS
SHUNT
4-Wire Audio
3&4
5&6
Removed
Removed
3&5
4&6
Installed
Installed
1&2
Installed
1, 2 &3 Removed
VOX with External

Modem
3&4
5&6
Removed
Removed
3&5
4&6
Installed
Installed
1&2
Installed
1&2
1200 BPS Internal

Modem
3&4
5&6
Installed
Installed
1&3
2&4
Installed
Installed
1&2
Installed
1, 2 &3 Removed
4800 BPS Internal

Modem
3&4
5&6
Installed
Removed
1&3
2&4
Installed
Installed
2&3
Installed
1, 2 &3 Removed
9600 BPS Internal

Modem
3&4
5&6
Removed
Installed
1&3
2&4
Installed
Installed
2&3
Installed
1, 2 &3 Removed
MDS 05-2528A01, Rev. A
PINS
SHUNT
Installed
3-11
3-12
MDS 05-2528A01, Rev. A
SUPPLY A
Power Supply A
(Red/Black)
MODEM
AUDIO
SUPPLY B
Modem Interface
(To Modem Jack J1)
External Interface
(To rear panel terminal strips)
Power Supply B
Red/Black
S7
BATT B
XFER RELAY
RF Transfer
Test Select
Battery Supply "B"

(Blue/Black)
Relay Control
J7
J8
J5
J14
J4
J9
J1
J33
2 1
BATT A
Battery Supply A
(Blue/Black)
ALARM RELAYS
Alarm Relay Contacts
(To rear panel
terminal strips)
J15
J6
REAR PCB
J16
Rear Panel Interface PCB
R2
R224
JP1
JP2
POWER
SWITCH
"A" SIDE
POWER
SWITCH
"B" SIDE
S7
J31
1 2
OPTIONSS9*
J23
Configuration Selection
S9
CR-51
ADDRESSS8*
1
2
J24
Station "Diagnostic" Address
J22
ACC. FUSE
J20
J17
+13 Vdc
Fan & Acc'y
Fuse, 1 A
J26
J35
1 2
J13: XMTR KEY MODE

TEST TONE
J19
J18
F1
S8
J21
DTMF
J25
Diagnostics DTMF
Deviation Level
3 4
R188
CW Key (Default)
1 kHz Test Tone

Level
J30
R187
External Key
Key on Squelch
R171
RSSI
"A" Side
J11
RF
RSSI
TX Power
"A" Side
"B" Side
DEV.
Rec'd Signal
Deviation "A" Side
DEV.
Rec'd Signal
Deviation "B" Side
Diagnostic Calibration
Adjustments
HANDSET
RF
TP GND
TX Power
"B" Side
Test Point Ground
Orderwire Handset
TX Level
+13A
+13B
+13V
+10V
+5V
5V
TP7ORG
TP8ORG
TP9BLU
TP10GRY
TP11GRY
TP12BLK
J13
4 3 2 1
J10
J13
Keyline Jumper
RX AUDIO
TEST POINTS
TP1RED
TP2RED
TP3RED
TP4GRN
TP5WHT
TP6VIO
2
S5
R186
TP2
TP11
TP10
TP8
TP9
TP4
TP12
TP1
R178
R179
TP5
TP6
TP3
TP7
R183
R182
R185
Transmit Key "B" Side
Master 4-Wire RX Audio
RX A RSSI
RX B RSSI
TX Audio
RX A Audio
RX B Audio
Ground
R180
R169
R170
R165
R166
J34
KEY TXB
3 4
J27
1
S6
R184
Transmit Key
"A" Side
R164
R168
J28
KEY TXA
J2
10
2
R167
R181
J3
10
TX AUDIO
Master 4-Wire TX Audio
MDS 2100/4100 LOGIC BOARD

1676AXX
Figure 3-6
11-13-96
FPLB Assembly
Jumpers, Connectors, and Fuses
* See Jumper Configuration table for functions.

05-2528A01, Rev. A
3-13/14
MODEMSGENERAL
Introduction
MDS offers three internal modems for MDS 4100 Series Master Stations. Each modem
covers one of three nominal data rates: 1200 bps, 4800 bps, and 9600 bps. Details on each of
these modem types appear in separate appendices at the end of this manual.
All modem assemblies mount on top of the FPLB. The modem converts RS-232 data from
the rear panel DB-25 DATA connector into analog signals for the transmitter. It also converts
received audio into RS-232 data. The modem also accepts RTS (Request To Send) signals
from the DB-25 DATA connector and acknowledges transmitter operation with a CTS (ClearTo-Send) signal at the DB-25 DATA connector.
The paragraphs immediately following discuss modem interface signaling in general.
The Role of the Modem
The modems purpose is to convert RS-232 data passing through the external DATA connector
into signals that will modulate the transmitter and to convert incoming radio signals into RS232 data. The modem also accepts RTS (Request To Send) from the DATA connector and
acknowledges transmitter operation with a CTS (Clear To Send) signal that it sends through
the DATA connector to the attached equipment.
RTS and CTS Signals
When RTS on the rear panel DB-25 DATA connector goes high, the transmitters are keyed via
the PTT line. At the same time, a timer starts. After a pre-determined time period, the CTS
line on the rear panel connector is set to high. This CTS time delay allows the Master
Stations transmitter and remote stations receivers enough time to stabilize before data is
sent. When RTS goes low the transmitters are unkeyed and CTS is set to low.
NOTE
Normally, J13 on the FPLB is set to key the transmitters
continuously, regardless of the state of the RTS line. Even so,
the RTS signal is still necessary to activate the modems
modulation circuitry.
DCD Signal
When data is received, the squelch circuit in the receiver senses the presence of a carrier and
sets the DCD (Data Carrier Detect) signal high. When the squelch circuit in the receiver
senses no carrier, the RXD output is forced to a mark condition and the DCD signal is set
low. RXD and DCD are signals on the rear panel DB-25 MODEM connector.
LED Indicators
LEDs on the modem boards indicate activity on the following interface lines:
RTS ------- Request to Send
CTS ------- Clear to Send
TXD ------- Transmit Data
DCD------- Data Carrier Detect
RXD------- Receive Data
MDS 05-2528A01, Rev. A
3-15
DESCRIPTIONFRONT PANEL
The front panel switches and indicators control and monitor the transmitters and receivers.
The same front panel is used in all models of the MDS 4100 Series of Master Stations.
See Figure 3-7, Master Station Front Panel, while reviewing the following information.
TRANSMITTER "A"
ALARM TEST SWITCH
TRANSMITTER ENABLED
INDICATOR
ORDER WIRE
HANDSET JACK
TRANSMITTER SELECT
TRANSMITTER "B"
SWITCH
ALARM TEST SWITCH
(THREE POSITION)
MDS 4100
"A" SIDE POWER

ON INDICATOR
"B" SIDE POWER ON

INDICATOR
RECEIVER SELECT
SWITCH
(THREE POSITION)
"A" SIDE POWER

POWER SUPPLY
ON/OFF SWITCH
RECEIVER SQUELCH
OPEN/SIGNAL DETECTED
INDICATOR
"B" SIDE POWER

POWER SUPPLY
ON/OFF SWITCH
Figure 3-7. Master Station Front Panel

Primary Power ON/OFF Switches
Rocker switches labeled POWER UNIT A and POWER UNIT B in the lower left and right corners
of the front panel are used to turn power on and off. In AC-powered models the left switch
controls power supply A and battery A; the right switch controls power supply B and
battery B. Each switch in all models has a green indicator to show that power is available
from either the power supply or from the battery. In DC-powered models, backup batteries
are not normally supplied and the switches control only primary DC power.
Transmitter Selection
The TRANSMIT switch located at the top center of the front panel is a three-position toggle
switch. Use it to select the transmitter that will send RF power to the rear panel ANT jack.
When the switch is in the A position, transmitter A is selected. When the switch is in B
position, transmitter B is selected. When the switch is placed in AUTO (center) position, the
last transmitter that was selected remains selected and the automatic switchover circuitry is
activated.
During normal operation, one transmitter connects to the built-in dummy load and the other
transmitter is connected to the ANT connector on the rear panel through the coaxial transfer
relay.
Should an alarm condition occur in the transmitter supplying RF power to the antenna, the
transfer relay automatically switches to the other transmitter as the source for RF power to
the antenna. If the toggle switch is left in either A or B position, automatic switchover will
not occur and the corresponding transmitter will remain selected regardless of alarm
conditions.
3-16
INSTALLATION AND OPERATION
MDS 05-2528A01 Rev. A
TXA ACTIVE and TXB ACTIVE indicator lamps show which transmitter has been selected using
the TRANSMIT switch or by the automatic switching system. The green indicator above the
toggle switch is lit whenever a transmitter is keyed.

Transmitter Alarms
When the TXA ALARM or TXB ALARM is lit, an alarm condition is present. The specific cause of
the alarm condition is signaled by an illuminated indicator located below ALARM.
Indicator
Cause
RF -------------- RF power output of either transmitter has dropped below 1.25 watts.
LO -------------- The phase lock loop in either transmitter is out-of-lock.
DC -------------- DC power supplied by either power supply has dropped below
11 volts.
TXA TEST
and TXB TEST are pushbutton switches used to test the alarm circuits.
If the TEST switch for the currently selected (online) transmitter is pressed with both
transmitters operating, an alarm condition for low RF power for that transmitter is simulated
and the following occurs: RF and ALARM illuminate; the opposite transmitter is automatically
selected; and the appropriate (A or B) alarm relay closes.
Receiver Selection
The RECEIVE switch located in the lower center of the front panel, is a three-position toggle
switch. Use it to select either receiver. When this switch is in AUTO (center) position, audio
from both receivers is summed for an improved signal-to-noise ratio.
Receiver Alarms
or RXB ALARM illuminates when the squelch is open for more than 100 ms on one
receiver, but not the other receiver. This condition occurs when there is a failure in the
receiver whose squelch is not opening. A second alarm condition is generated whenever the
PLL is out-of-lock on either receiver.
RXA ALARM
The A and B alarm relays respond to alarm conditions in either transmitter or receiver
for their designated side.
See Chapter 6Theory of Operation , for more information on alarms and automatic
switchover of receivers and transmitters.
Remotely Configured (Remote) Indicator LED
The REMOTELY CONFIGURED (REMOTE) indicator has two functions.
a. It is on whenever a command is issued from the computer connected to the
DIAGNOSTIC port on the rear of the chassis. The illuminated LED indicates that an
operator at the computer has made a change in the operational configuration of the
Master Station. If a change is made on the front panel of the Master Station, the
Remote lamp will turn off.
b. To indicate CPU failure, it will flash rapidly if the microprocessor located on the
FPLB is not running. When this condition occurs, operation of the system continues
with whichever transmitter is selected by jumper J17 on the FPLB; the selected
transmitter and both receivers will continue to operate until the problem can be
corrected.
MDS 05-2528A01, Rev. A
3-17
In some cases it may be possible to clear a transient CPU fault by momentarily powering
down the Master Station and turning it back on. This should be tried before starting any
detailed troubleshooting.
AC Alarm Indicator (LED)
turns on if both primary power sources fail and the radio is operating on the units
internal batteries. In a hot-standby unit, this will cause the non-selected transmitter to unkey
and the unit will be operating in a "warm-standby" mode to conserve battery power. This
LED does not function on DC models powered by external DC sources.
AC ALARM
Order Wire Handset Jack

The ORDER WIRE jack on the right side of the front panel, above the power control switch is a
modular four pin telephone jack for use with the order wire feature. Used for installation and
testing purposes, the order wire line is a temporary voice link between the master site and
remote sites that are equipped with order wire modules.
The jack mates with the modular connector on a standard telephone type handset. Audio from
the Master Station receiver may be monitored on the earpiece whenever the handset is
plugged in, without affecting normal system operation. Transmit audio from the handset
mouthpiece is applied to an automatic voice operated transmit keying (VOX) circuit to key
the transmitter when the operator speaks into the handset. The VOX circuit also switches off
external transmit data (interrupting the normal flow of data in the system) and applies
transmit audio from the handset to the transmitter. This can then be heard at a remote site
with an order wire module connected to the remote transceiver.
DESCRIPTIONCHASSIS INTERIOR
Front Panel Logic Board (FPLB)
The FPLB is mounted behind the front panel. See Figure 3-9. This board contains the
circuitry for monitoring and controlling each receiver, transmitter, and power supply module
within the radio either manually, automatically or by remote control. Should one of the
modules develop a fault, the board can automatically place the standby transmitter or receiver
online and indicate an alarm. The FPLB also contains alarm, backup battery charging, audio
control, and keyline circuitry.
Transmitter Modules
Each of the Master Stations two transmitters have sheet metal housings. The antenna
connector and the interface cable are at the front of the unit. Some adjustments are accessible
by removing the module cover. Figure 3-8 shows the front panel of the transmitter and
receiver modules.
Receiver Modules
The Master Stations two receiver modules also have sheet metal housings. Like the
transmitter modules, each receiver unit has an antenna connector and an interface connector.
Some adjustments are accessible by removing the cover of the unit.
The Receive Signal Splitter (See Figure 3-9) divides the incoming signal into two signals of
equal strength and passes them on to the two receiver modules. The received signal strength
to each receiver is less than half of the actual received signal power because the splitter
3-18
MDS 05-2528A01 Rev. A
introduces some loss; however, the combining of the two receiver detected signals provides
an overall improvement in receiver performance. If one receiver fails, its audio output is
disconnected from the receive audio circuitry. The output of the remaining receiver will stay
active, but with an overall reduction of 3 dB in the signal-to-noise ratio of the audio out of
the MDS 4100 Master Station.
Duplexer Assembly
Most MDS 4100 Series radios are supplied with an internal duplexer assembly. The duplexer
allows for a common antenna system to be used for the simultaneous transmission and
reception of signals. If the radio is used with an external combiner, a special duplexer will be
required. See Figure 3-10 for the location of the duplexer.
On simplex models, the duplexer is replaced by a transmit/receive switch.
Simplex T/R Antenna Switch
If the radio is ordered for simplex operation (transmit and receive alternately on the same
frequency), a solid state antenna switch is internally mounted on the bottom of the chassis.
This switch connects the antenna connection to the receiver splitter during receive periods,
and to the transmitter during transmit periods. The switching is controlled by the FPLB.
RECEIVER
ASSEMBLY
Frequency
Label
TRANSMIT FREQ
XXX.XXXXX
MOD. LIMITER
ON
DGTL / ANLG
DGTL
PRE-EMPHASIS
ON
TRANSMITTER
ASSEMBLY
ON
ANLG
OFF
OFF
DGTL
ON
SQUELCH
DGTL / ANLG
DE-EMPHASIS
OFF
ANLG
OFF
POWER
OUTPUT
TX
RECEIVE FREQ
XXX.XXXXX
AUDIO
OUTPUT
RX
DEV
FREQ
ADJ
FREQ
ADJUST
SQL
ADJ
RF IN
RF OUT
EXTERNAL
INTERFACE
EXTERNAL
INTERFACE
2391Axx
CAUTIONSPECIAL ALIGNMENT
PROCEDURE REQUIRED.
CONSULT MANUAL FOR DETAILS.
Module
Part No.
Label
2366Axxx
PROCEDURE REQUIRED.
Figure 3-8. Transmitter and Receiver Modules

Front Views
MDS 05-2528A01, Rev. A
3-19
DUMMY LOAD
POWER SUPPLY A
TRANSMITTER B
TRANSMITTER A
RECEIVER B
RECEIVER A
POWER SUPPLY B
FAN
J1
J2
J3
J4
AAAAAAAAAAAAAAA
Front Panel And Logic Board Assembly
Transmitter Transfer Relay
Lead to Rear Panel Dummy Load Connector
Lead to Rear Panel Antenna Connector
Figure 3-9. Master Station Interior
Top View
3-20
MDS 05-2528A01 Rev. A
ALARM & EXTERNAL

INTERFACE
PRIMARY
POWER B
DUMMY
LOAD
ANTENNA
PRIMARY
POWER A
FAN
BATTERY B
Duplex
Model
BATTERY A
J2
J1
J4
J3
DUPLEXER
ASSEMBLY
TRANSMITTER
TRANSFER
RELAY
ALARM & EXTERNAL

INTERFACE
PRIMARY
POWER B
DUMMY
LOAD
ANTENNA
PRIMARY
POWER A
FAN
ANT
BATTERY B
TX/RX
SWITCH
BATTERY A
Simplex
Model
TX
RX
J5
J2
J1
J4
J3
TRANSMITTER
TRANSFER
RELAY
Figure 3-10. Master Station Chassis Interior

Bottom view of AC version with backup batteries
MDS 05-2528A01, Rev. A
3-21
AC Powered Models
Each AC Powered Master Station contains two AC-to-DC power supplies as standard
equipment. A slide-out tray holds both power supplies and makes them easily accessible.
These supplies provide the primary source of DC for the transmitter and receiver assemblies
and the FPLB. See Figure 3-11 for the location of the power supplies and the supply output
fuses.
Each power supply is backed up by a battery capable of keeping the FPLB and one
transmitter and receiver online for up to two hours. After the first battery has discharged, the
second battery will power the alternate transmitter and receiver assemblies and continue to
power the FPLB for up to two additional hours.
DC Powered Models
POWER SUPPLY
A
The standard DC powered models are equipped with two DC-to-DC converters. There will be
no internal batteries. The converters are mounted on the Power Supply Tray and are fused
only at the rear panel primary power entrance point.
5A FUSES
Back-up Battery "B"
POWER SUPPLY
B
Back-up Battery "A"
1A FUSE
External Accessories
Figure 3-11. Power Supplies and Fuses
3-22
MDS 05-2528A01 Rev. A
DESCRIPTIONREAR PANEL (See Figure 3-12)

Antenna Connector
The rear panel ANT connector of the Master Station is a standard female type N and mates
with a standard type N male connectorsuch as Amphenol 3900 (MIL Type UG-21) for
RG-8/U cable.
The exact connector type on the antenna coaxial cable depends on the cable type used in the
system. If large diameter rigid or semi-rigid coaxial cable is used for the feedline you should
insert a short length of RG-8A/U cable between the MDS 4100 Master Station and the
feedline. This flexible interface eliminates tight bends in the feedline and reduces stresses on
the feedline and connectors.
Duplexer Connectors
If the radio is to be used with an external duplexer, internal cabling and rear panel connectors
for separate transmitter and receiver RF connections are provided on the rear panel. The
antenna must be connected to the ANTENNA port of the duplexer.
Dummy Load for the Standby Transmitter
MDS 4100 Series radios with internally mounted duplexer assemblies will have a dummy
load connected to the rear panel of all hot standby models. This load is connected to the hot
standby transmitter through the LOAD connector.
TB1: ALARM & AUDIO
DC PRIMARY POWER INPUT & FUSE

JUMPER
HERE FOR
NEGATIVE
GROUND
OR
JUMPER
HERE FOR
POSITIVE
GROUND
DC INPUT FUSE
3AG/250V
12VDC: 10A
24VDC: 4A
48VDC: 2A
125VDC:2A
CHASSIS
GROUND
TB2: KEYLINE & ACCESSORY
"B" POWER
AC PRIMARY
POWER INPUT
& FUSE
1.AUX 1
2.AUX 2
3.AUX 3
4.AUX 4
5.Accessory Power (+13.6 VDC/1A)
6.Keyline High (24/48 VDC)
7.Ground (Supply)
8.Keyline High (12 VDC)
9.Keyline Low
10. RSSI RCVR A
11. External Battery "A" +
Operational with
12. External Battery "A"
external battery
13. External Battery "B" +
option installed.
14. External Battery "B"
1. N.C.
"B" Alarm
2. Common
Relay Contacts
3. N.O.
4. N.C.
"A" Alarm
5. Common
Relay Contacts
6. N.O.
7. N.C.
AC Failure Alarm
8. Common
Relay Contacts
9. N.O.
10. TX Audio
11. TX Audio
12. RX Audio
13. RX Audio
14. RSSI RCVR B
"A" POWER
LOAD
DCE
TB 1
DTE
TB 2
ANT
TX
RX
DATA PORT
DIAGNOSTIC COMMUNICATIONS
DEVICE
CONNECTED
Modem
Modem
Computer
Computer
INTERFACE
CABLE USED
Straight Through
Null Modem
Straight Through
Null Modem
DTE/DCE
SWITCH SETTING
DTE
DCE
DCE
DTE
W / EXT. DUPLEXER
Figure 3-12. Rear PanelTypical Master Station

AC Power Inputs, Voltage Selector and Fuse Holders
On an AC-powered Master Station, each power supply has its own power input connector on
the rear panel. Each power entry module has an IEC connector for the line cord, AC input
MDS 05-2528A01, Rev. A
3-23
voltage selector card for choosing 120 or 240 Vac, and a pull-out fuse holder containing a
1-1/2 Ampere/3AG/250V/fast blow fuse.
By configuring the AC voltage selection card and inserting it into the connector assembly,
the Master Station can be configured for either 100, 120, 220 or 240 Vac operation. (See
Figure 3-13.) Maximum input power required is 50 Watts per side.
Two six-foot-long, 10 Ampere/125 Vac power cables, are included with each AC-powered
Master Station as standard equipment.
AC Voltage Selection
To change the AC operating voltage on units equipped with AC supplies, follow the simple
procedure below. See Figure 3-13, AC Voltage Selection and Fuse Replacement, for
mechanical details.
1
0
2
0
Indicator Pin
2
Voltage
Selector
Card
Housing
When cover is replaced

Indicator Pin will show
selected voltage
0V
100V
120V
220V
24
Fuse
Cover
Indicator Pin
2
0
2
Voltage Selector Card

Set for 120 Volts
Voltage Selector Card

Set for 240 Volts
Figure 3-13. AC Voltage Selection and Fuse Replacement

(Typical UnitDetails vary slightly by manufacturer)
AC Voltage Selection Procedure
Remove the equipment from service and pull out the AC power cord assembly from
the mating connector on the rear panel.
3-24
MDS 05-2528A01 Rev. A
Insert the blade of a small screwdriver, or similar tool, into the hole to the left of the
cover in the housing.
Pry the cover assembly free of the housing and remove it.
With a pair of needlenose pliers, remove the selector card (located on the right side
of the housing interior) by pulling it straight out.
Slide the white voltage selection guide on the card until the position of the indicator
pin is aligned to the hole on the cover next to the desired voltage.
Insert the voltage selector card back into the housing with the printed side of the card
facing the center of the housing.
Install a fuse (1-1/2 Ampere/3AG/250V/fast-blow type) into the fuse clip on the
cover assembly.
Re-install the cover assembly and verify that the white indicator pin shows the
desired operating voltage.
Insert the AC power cord and restore the equipment to service.
DC Power Input
On a DC-powered Master Station, two barrier strips on the rear panel provide separate power
inputs for each DC power supply. Each barrier strip has three terminals, positive (+), negative
(), and safety ground. These DC input lines are floating and have no connection to the
chassis ground. The Master Station can be powered from either a positive or negative ground
supply. The negative output of the Master Stations internal DC-to-DC converter is
connected to the chassis ground.
The screws on the power input barrier strips are #5-40 on 3/8-inch centers. Maximum DC
input power is listed in the Specifications Table in Chapter 1General.
An external fuse holder is included with each power input termination. DC power supply
modules installed at the factory operate at one of four nominal DC voltages. Make sure the
correct value and type of fuse is in place before powering up the unit. Table 3-5 lists the
proper fuse values and types.
Table 3-5. Rear Panel DC Input Fuses
INPUT
VALUE
TYPE
12 Vdc
10 Amperes
3AB/250V/Fast Blow
24 Vdc
4 Amperes
3AG/250V/Fast Blow
48 Vdc
2 Amperes
3AG/250V/Fast Blow
125 Vdc
2 Amperes
3AG/250V/Fast Blow
Figure 3-14 illustrates the DC fuseholders and DC input barrier strip. To change or replace a
fuse, unscrew the fuse holder, replace the old fuse with a new fuse of the proper rating, and
screw the fuse holder back in place. The DC input panel and fuse holder assembly is mounted
in the same place as the AC input panel shown in Figure 3-12.
MDS 05-2528A01, Rev. A
3-25
CHASSIS
GROUND
FUSE
DC INPUT
Figure 3-14. DC Power Input Panel & Fuse

CAUTION
When installing the power input connections, use extreme
caution to be sure the proper voltage is used with the proper
polarity. The wrong input voltage may damage the power
supplies. Each power supply and the power input connector
located on the rear panel of the Master Station is labeled with
the proper voltage to be used.
Chassis Ground Stud

Use this to ground the chassis and housing properly to a safety ground.
Terminal Strips TB1 and TB2
The two barrier strips, TB1 & TB2, on the rear panel provide six circuit interfaces:
External Battery (Optional)
DC Power for Accessory Equipment
External Transmitter Keyline
Alarm Outputs
Transmitter Audio Input
Receiver Audio Output
External Battery (Optional)
Standard Master Stations do not have connections for receiving back-up power from any
source other than the two internal batteries.
On specially ordered units, terminals 1 through 4 on TB2 are wired to connect to external
(customer supplied) backup batteries for the A and B power supplies. If you need this feature,
please contact your MDS sales representative for ordering assistance.
If external back-up batteries are used, an external charger for them is required. Consult the
battery manufacturer for recommended sources and specifications of appropriate chargers.
DC Power for Accessory Equipment
TB2-5 (DC +) provides a regulated +13.6 Vdc supply which can be used to power external
accessories. This power supply is fused for 1 Ampere maximum through the FPLB fuse F1.
TB2-7 (DC ) is the ground return for this power supply. See Figure 3-9, Master Station,
3-26
MDS 05-2528A01 Rev. A
Interior, Top View, for the location of the FPLB and Figure 3-6 for the value and location of
the Accessory Fuse, F1, on the FPLB.
Transmitter & Receiver Audio ConnectionsAnalog Applications
Connections to the transmitter audio 600 input circuits are provided at TB1-10 and TB1-11
and the receiver 600 audio output at TB1-12 and TB1-13. The transmit level should be
within the range of 20 dBm to +10 dBm. The receive output levels can be varied from
20 dBm to +6 dBm. Both levels are controlled by adjustments on the FPLB Assembly.
Transmitter & Receiver Audio ConnectionsDigital Applications
No permanent audio connections are required or should be made to MDS Master Stations for
digital applications; however, connections to the transmitter audio input circuits are provided
at TB1-10 and TB1-11 and to the receiver audio output at TB1-12 and TB1-13. A high
impedance oscilloscope can be connected to these terminals to monitor both the transmit
signals being sent to the modulator and the demodulated receive signal.
Alarm Outputs
TB1-1 through TB1-9 are alarm connections for Alarm A, Alarm B, and the AC-Power
Failure alarm. See Figure 3-12 for terminal assignments. Connections to these terminals
should be limited to resistive loads of 30 Vdc at 0.4 Ampere and 30 Vac at 0.3 Ampere. Peak
circuit power should not exceed 20 Watts or 33 VA.
External Transmitter KeylineDigital Applications
In most Master Station applications, the transmitter should be continuously keyed. To
maintain continuous keying on 4800 bps radios, position the front panel Keyline Mode
jumper J13 to CW/Continuous, or assert a logic high ( 5 Vdc) signal on the Request-toSend (RTS) linePin 4 of the DB-25 DATA port.
To maintain continuous keying on 9600 bps radios, assert a logic high ( 5 Vdc) signal on the
Request-to-Send (RTS) linePin 4 of the DB-25 DATA portor position the jumper J18 on
the modem board to position 2-3. (Master Stations are normally shipped in this latter
configuration.)
In MDS 4100 Series Master Stations placed into service as remotes (for example to talk to a
repeater), position the jumper J13 on the FPLB to the EXT/External position. Use the RTS
on signal on Pin 4 of the DB-25 DATA port to control transmitter keying.
For special applications where the transmitter cannot be continuously keyed, keying
connections are provided on TB2-5 through TB2-8. Please contact the MDS Systems
Engineering Department for assistance if your system requires this type of keying.
External Transmitter KeylineAnalog Applications
Option 1: Continuously Keyed.
In most instances, the transmitter should be continuously keyed. To maintain
continuous keying on a unit containing a 1200 bps modem, position the front panel
Keyline Mode jumper J13 to CW/Continuous, or assert a logic high ( 5 Vdc)
signal on the Request-to-Send (RTS) linePin 4 of the DB-25 DATA port.
Option 2: Keyed by Internal Modem.
In a Master Station serving as a remote (for example, to talk to a repeater), set the
jumper J13 (on the FPLB) to the EXT/External position. If the radio contains a
MDS 05-2528A01, Rev. A
3-27
1200 bps internal modem, use the RTS on signal on Pin 4 of the DB-25 DATA
port to control transmitter keying.
Option 3: Keyed by External DC Line/Dry Contact.
In applications where the unit is connected to an external modulation source
through the external audio input lines, the transmitters can be keyed by an external
DC/dry contact keyline source. Figure 3-15 illustrates the wiring option for
external keying. These keying connections are provided on TB2-5 through TB2-8.
Option 4: Keyed by External Modulation.
If an external modulation source is connected to TB1-10 and TB1-11, an MDS
Tone-Activated Transmit (VOX) Assembly can be installed on the FPLB to key
the transmitter whenever an audio signal is present on the Audio Input line.
Appendix B of this manual contains in-depth information on the operation and
installation of this assembly.
Fan Power Connections
A 12 Vdc/0.19 Ampere fan is installed at the factory on the rear of the chassis top cover. The
fans power leads are internally connected to J11 on the Rear Panel Interface PC board.
NOTE
This fan is sufficient to cool a Master Station in a typical
installation. However, if other heat-generating equipment is
installed into the same cabinet, be sure there is proper heat
ventilation and cooling of the cabinet to ensure optimum
performance of the Master Station.
3-28
MDS 05-2528A01 Rev. A
Data PortDigital Applications

The DATA port is the connection to the radio communications channel through which
telemetry data is exchanged between a central CPU and remote data sets (RTUs, PLCs and
PCs) in the system.
This RS-232 port uses a standard DB-25 connector configured as DCE to connect external
data terminal equipment such as a remote terminal unit (RTU) or personal computer in order
to communicate through the Master Stations built-in modem. The data exchange rate (baud
rate) is 9600 bps for 9600 bps radios, and any standard baud rate from 300 bps to 4800 bps
for 4800 bps radios.
For pinout information and further DATA port description on radios using 9600 bps modems,
see Appendix D; for pinout information and further DATA port description on radios using
4800 bps modems (or slower), see Appendix C. Chapter 2System Design and Applications
contains further information.
1. EXTERNAL CURRENT SOURCE (POSITIVE KEYING)
Opto-Isolator
REAR PANEL
TB-2
2.7K
Keyline
Relay
6
J1
1K
+13 VDC
Alternate
Wiring
+ 24/48 VDC
+ 12 VDC
5
7
2. EXTERNAL CURRENT SOURCE (NEGATIVE KEYING)
Opto-Isolator
REAR PANEL
TB-2
Alternate
Wiring
6
J1
+ 24/48 VDC
2.7K
1K
+ 12 VDC
9
+13 VDC
Keyline
Relay
3. INTERNAL CURRENT SOURCE
REAR PANEL
TB-2
Opto-Isolator
2.7K
6
J1
1K
Keyline
Relay
9
+13 VDC
Jumper
Figure 3-15. External Keyline Interface Options

Digital & Analog Applications
MDS 05-2528A01, Rev. A
3-29
Data PortAnalog Applications

With an optional MDS 1200 bps modem installed, the DATA port is the connection to the
radio communications channel through which telemetry data is exchanged between a central
CPU and remote data sets (RTUs, PLCs and PCs) in the system.
rate) may be any standard rate up to 1200 bps.
The 1200 bps modem (P/N 03-1284A03) is made specifically for use with MDS Master
Stations, so it mounts easily within the radios housing. The 1200 bps radio is shipped with
the modem already installed, unless requested otherwise. No installation adjustments or
configuration procedures are required.
This 1200 bps modem is compatible with the Bell 202T standard and can support a full
RS-232C interface requirement. It is normally used for a 1200 bit per second data rate. Five
LED indicators included on the modem board show the status of the RXD, TXD, DCD, RTS,
and CTS lines and provide a quick visual check of modem operation.
See Appendix A1200 bps Bell 202T-Compatible Modem, for detailed information on the
MDS 1200 bps modem. See Chapter 2System Design and Applications, for general
recommendations regarding the use of modems.
Diagnostic Communications Port
The RS-232 serial data DIAGNOSTIC port accommodates a computer running Microwave Data
Systems MDS 2000 Diagnostic and Control System software. The computer can be
connected to this port directly, or remotely through a communications link, such as a dial-up
modem or microwave channel. The data exchange rate may be set at standard speeds between
1200 bps and 9600 bps.
With this configuration in place, the Master Station can do the following:
1. Measure and report on the operational parameters of its transmitters, receivers, and
power supplies.
2. Test the switchover logic and the alarm-reporting logic.
3. Address and key each remote radio equipped with a Remote Maintenance module.
This loopback test measures the signal strength of the return signal, the frequency
offset, and the FM deviation of the remote radio.
NOTE
The RF power output is calibrated to indicate the power level at
the Antenna jack; however, the power measurement is actually
made within each transmitter module. For this reason, any
malfunctions in the circuits connecting the Transmitter output
to the Antenna jack will not be reflected in the diagnostic
display.
3-30
MDS 05-2528A01 Rev. A
The diagnostic software program requires:

IBM PC/XT, AT, or IBM-Compatible Computer
CGA, EGA, VGA, or Hercules Graphics Card
DOS 2.0 or later
640 K memory
Computer Serial port configured as DTE (COM 1 or COM2)
The Master Station is shipped configured as DCE so that the Master Stations DIAGNOSTIC
port can be connected directly to a DTE-configured serial port of the computer with a
standard RS-232 cable. Neither reverse wires nor a null modem cable are required. The
computer and Master Station communicate with one another at 1200, 2400, 4800 or 9600 bps
using asynchronous full-duplex protocol.
NOTE
Users should initially test the units with a direct link to become
familiar with their operation and to observe directly the various
controls and monitoring functions, before making a long distance connection.
The MDS 4100 Master Station DIAGNOSTIC port may be set to either DTE or DCE through
the use of the DCE/DTE switch located on the rear panel above TB2. (See Figure 3-12.)
For detailed information on installation requirements and options, see Chapter 2System
Design and Applications.
MDS 05-2528A01, Rev. A
3-31
3-32
MDS 05-2528A01 Rev. A
CHAPTER 4
FIELD TESTS & ADJUSTMENTS
INTRODUCTION
This chapter describes how to gain access to the chassis and its components, perform an
operational check of the Master Station after set-up, and make adjustments if necessary. The
procedure for calibrating remote diagnostics for the Master Station is also given.
NOTE
The tests and alignments which follow are not required for
normal installations and should only be performed as an aid in
diagnosing a suspected problem or after an entire assembly has
been replaced.
ANALOG AND DIGITAL TRANSMITTER AND RECEIVER ASSEMBLIES
The MDS 4100 Series Master Stations are configured with radio transmitter and receiver
modules to process both analog and digital signals. In addition, analog arrangements usually
include an internal MDS brand 1200 bps modem or an external AFSK/Bell 202T type
modem. For digital operation, an internal MDS brand 4800 or 9600 bps modem is required.
The Front Panel Logic Board (FPLB) has an array of switches and jumpers to configure it for
compatible operation with either digital or analog equipment. A compatible hardware
configuration is determined at the time of purchase of the radio.
To cover the entire frequency range of the MDS 4100, twelve transmitter modules and eight
receiver modules are available as follows:
Table 4-1. Transmitter and Receiver Module Part Numbers
FREQUENCY
RANGE
TRANSMITTER
MODULE P/N
FREQUENCY
RANGE
RECEIVER
MODULE P/N
350360 MHz
03-2391A01
350370 MHz
03-2366A02
360370 MHz
03-2391A02
370390 MHz
03-2366A04
370380 MHz
03-2391A03
390410 MHz
03-2366A06
380390 MHz
03-2391A04
406430 MHz
03-2366A08
390400 MHz
03-2391A05
430450 MHz
03-2366A10
400410 MHz
03-2391A06
450470 MHz
03-2366A12
406425 MHz
03-2391A07
470490 MHz
03-2366A14
425430 MHz
03-2391A08
490512 MHz
03-2366A16
430450 MHz
03-2391A10
450470 MHz
03-2391A12
470490 MHz
03-2391A14
490512 MHz
03-2391A16
MDS 05-2528A01, Rev. A
4-1
All transmitter and receiver module types are identical except for the frequency determining
components.
The transmit and receive frequencies of the modules are set at the factory to match the users
specifications. However, the frequency of each module can be verified or changed in the field
through the use of the Handheld Terminal (HHT) kit (P/N 02-1501A01). For use of the HHT,
refer to Chapter 5Programming and Diagnostics. Although the frequency can be set in
12.5 kHz steps to any frequency within the range of the particular module (as listed above),
the transmit and receive frequencies selected must be compatible with the duplexer installed
in the MDS 4100 Master Station. The duplexer (not used in simplex models) is not tunable in
the field.
TEST EQUIPMENT REQUIRED
1.
2.
3.
4.
Directional RF Wattmeter. It should be equipped with a plug-in element rated for

10 watts and 500 MHz. A popular directional wattmeter that is suitable to this
service is the Bird Model 43 Thruline wattmeter.
Service Monitor. This instrument performs the combined functions of RF and audio
signal generator, frequency counter, modulation analyzer, and RF wattmeter.
Monitors are typically equipped with an input attenuator pad/dummy load that
couples the full output of the transmitter directly to the instrument. If this feature is
not provided, a separate pad/dummy load must be provided. Separate instruments
can also be used, but this is usually not practical for field work. Suitable Service
Monitors are manufactured by Hewlett Packard, the IFR Division of Regency, Inc.
and Marconi Instruments Ltd.
DC Voltmeter. A common multimeter/digital volt-ohmmeter such as a Simpson 260
is suitable.
Oscilloscope. If the service monitor does not contain a low frequency oscilloscope,
then a basic one is required. The oscilloscope should have a frequency response of
100 kHz, AC/DC coupling and have a horizontal sweep resolution of 2 ms per
division.
NOTE
FCC regulations require transmitter frequency accuracy of
.00015% (1.5 ppm). A frequency counter used to set the
transmitter on-frequency must have an accuracy that is 5 to 10
times better than what it is reading, which is an accuracy of
.00003% to .000015% (0.3 to 0.15 ppm).
If a frequency counter with a frequency accuracy of better than
0.3 ppm is not available, do not make any adjustments to the
transmitter or receiver frequencies.
CHASSIS ACCESS
All field adjustments and test points are accessible behind the front panel. For access to the
interior of the cabinet, loosen the top two captive slotted screws on the front panel and lower
the panel on its hinges. With the front panel opened, the user can access adjustment points on
the FPLB, and power supplies.
4-2
MDS 05-2528A01, Rev. A
CAUTION
Following any Master Station programming or service, make
certain that the interface cables connecting to the transmitter
and receiver modules are properly re-installed. Improper
connections can cause serious equipment damage.
EVALUATION PROCEDURE
Introduction
The following equipment checks verify proper operation of the MDS 4100 Series Master
Station equipment after initial installation. Included are checks of the antenna system, power
output, transmitter frequency, modulation deviation, and receiver sensitivity.
It is important to connect the service monitor directly to the ANT connector of the station
under test. During normal operation and the test procedures which follow, both transmitters
are operational. It is likely that the transmitter performance measurements will not be reliable
if the service monitor picks up the off-the-air signals from locations in close proximity to
the equipment. It is possible to receive the signals from both transmitters simultaneously
and/or transmissions from other transmitters. These undesired signals can result in false
readings.
CAUTION
The procedures which follow assume the service monitor has
a built-in dummy load with automatic switch-over from
signal generator to monitor whenever a high level RF signal
is present at its input. If not, a power attenuator must be used
between the Master Station and the service monitor.
Power Output & Antenna SystemAll Models
1. Place both front panel primary POWER UNIT switches in the OFF position.
2. Disconnect any connections to the DATA or DIAGNOSTIC ports on the rear of the
chassis.
3. Connect a service monitor or RF power meter to the Master Station ANT connector.
Use a short length of low loss transmission line.
4. Open the Master Station front panel.
NOTE
Before proceeding to the next step, become familiar with the
test and adjustment points and layout of the FPLB shown in
Figure 3-6.
5.
Place the keyline jumper on J13 of the FPLB to the CW position to key the
transmitters. See Figure 3-6 for location of J13near the lower right corner of the
drawing.
MDS 05-2528A01, Rev. A
4-3
NOTE
Note the position of J18 before removing it so it can be
replaced in the original location after this procedure.
If an MDS 9600 baud modem is installed in the radio, use jumper J18, Pins 2-3, on
the modem to key the transmitter on and off during this test sequence.
6. Turn on Power Supply A using the POWER UNIT A switch on the front panel.
7. Turn on Power Supply B using the POWER UNIT B switch on the front panel.
8. Measure the A power supply output voltage by connecting a voltmeter to TP1 (+)
and TP12 () on the FPLB. Verify that the voltage is 14.1 Vdc 0.2 V; if necessary,
adjust voltage on the associated A power supply module.
9. Measure the B power supply output voltage by connecting a voltmeter to TP2 (+)
and TP12 () on the FPLB. Verify that the voltage is 14.1 Vdc 0.2 V; if necessary,
adjust voltage on the associated B power supply module.
10. On the front panel, select Transmitter A with the TRANSMIT A/AUTO/B switch.
11. Verify that the Transmitter A power output is between 4.5 and 5.0 watts. If the
output is not within this range, adjust Power Output on Transmitter A. Set to 5.0
watts maximum, or the power level stated on the station license. See Figure 4-1 for
adjustment point.
CAUTION
A power output reading of more than 5 watts may constitute
a violation of FCC rules. The actual proper power output
depends on system design and may be more or less than 5
watts. Set the transmitter to a level equal to or less than the
maximum legal limit.
12. Select Transmitter B with the TRANSMIT A/AUTO/B switch. Again, verify that the
power output is between 4.5 and 5.0 watts; adjust the power output if required.
13. Remove the keyline jumper on J13 of the FPLB or J18, Pins 2-3 on the MDS 9600
baud modem.
14. Remove the service monitor or dummy load from the chassis ANT connector.
15. Connect a directional wattmeter between the Master Station and the antenna feedline.
Use as short a length of transmission line as is possible.
16. Key the transmitters by placing the jumper at J13 on the FPLB at the continuous key
position (CW position).
17. Using the TRANSMIT A/AUTO/B switch, select each transmitter and measure its power
output.
18. Reverse the slug in the directional wattmeter and check the reflected power from the
antenna for each transmitter. This should read less than 10% of the desired power
output0.5 watts for 5 watts forward power. The wattmeter slug should be rated at
no more than 10 watts for the most accurate readings.
4-4
MDS 05-2528A01, Rev. A
19. Unkey the transmitters by removing the keyline jumper on J13 of the FPLB or J18,
Pins 2-3 on the MDS 9600 baud modem.
20. If the reflected power reading is greater than 10% of the forward power, a problem
with the antenna or feedline is indicated. Before proceeding with any other checks,
do the following:
a. Check all connections and ensure that the coaxial connectors are installed
properly on the coaxial cable.
b. Make sure that the antenna is not damaged, and that it is the correct model for
this frequency band.
NOTE
The unit should not be put into service until reflected power
problems are corrected because they can degrade system
performance and shorten equipment life.
c.
If antenna or feedline changes are necessary be sure to repeat Steps 15 through

18 above.
21. This completes the power output and antenna system evaluation. Be sure to reinstall
J18 to its original position.
MDS 05-2528A01, Rev. A
4-5
Frequency
Label
TRANSMIT FREQ
XXX.XXXXX
J2: Antenna
ON
DGTL
ON
R49, RF POWER OUTPUT
POWER AMPLIFIER
J3
OFF
ANLG
OFF
POWER
OUTPUT
S2, CONFIGURATION
MOD. LIMITER
DGTL / ANLG
PRE-EMPHASIS
TX
DEV
TCXO
R4, TX DEVIATION
U12
J3: VCO Disable

(Shunted)
FREQ
ADJUST
R9,TX FREQUENCY
RF OUT
PLL Out-of-Lock
LED Indicator
Q10
EXTERNAL
INTERFACE
J1, EXTERNAL
INTERFACE
S1: Test
Key (PTT)
CR2
U2
VCO
ASSEMBLY
R2: HF
COMPENSATION
Module
Part No.
Label
2391Axx
PROCEDURE REQUIRED.
TRANSMITTER
ASSEMBLY
Frequency
Label
RECEIVE FREQ
XXX.XXXXX
Z2
Z1
J9
M
1
VCO
ASSEMBLY
J9: IF
MONITOR
S2, CONFIGURATION
R25, AUDIO LEVEL
L8
TCXO
U1
6
SQL
ADJ
R41, SQUELCH
J14
J15
1
RF IN
T1
R345:
RSSI OFFSET
FREQ
ADJ
R361, FREQ. ADJUST
AUDIO
INVERT
STE
PLL Out-of-Lock
LED Indicator
ON
ANLG
OFF
AUDIO
OUTPUT
RX
J16
L25
R362:
AUDIO OFFSET
OFF
DGTL
ON
J4: Antenna
FLAT
AUDIO
GND
SQUELCH
DGTL / ANLG
DE-EMPHASIS
J1, EXTERNAL
INTERFACE
R346:
RSSI SLOPE
EXTERNAL
INTERFACE
2366AXX
Module
Part No.
Label
PROCEDURE REQUIRED.
RECEIVER
ASSEMBLY
Figure 4-1. Transmitter and Receiver Module Adjustments
4-6
MDS 05-2528A01, Rev. A
CHECKING AND ADJUSTING

THE AC-TO-DC POWER SUPPLYS OUTPUT VOLTAGEAC Powered Models
Over time, the DC power supplys output voltage may deviate from its specified value. Use
this procedure to bring it back within its specified range of values.
DANGER
The AC-to-DC power supplies have hazardous voltages present
whenever the radio is connected to an AC primary power
source. Do not remove the covers of the supplies unless it is
required for service work.
1.
2.
3.
4.
5.
6.
7.
The Master Station should be powered up, but not in active service when this
procedure is done. The front panel TRANSMIT A/AUTO/B switch should be set to the
AUTO position for hot standby operation or to the position that keys the transmitter in
non-standby operation.
Open the front panel of the Master Station. To do this, loosen the two captive screws
at the upper left and upper right of the front panel. Then lower the front panel on its
hinges to its lowest possible position. It will be necessary to push the metal hinge
stop slightly to the left to allow the panel to drop to the second position. This
provides sufficient clearance to prevent damage to the front panel and its wiring.
Using a flat blade screwdriver, loosen the two captive screws located just below, and
to the front of, the power supply.
Pull the tray forward. See Figure 4-2.
Connect the negative lead of a voltmeter firmly to a metallic surface on the chassis.
Set the voltmeter to a scale whose full scale reading is no more than 20 Vdc and no
less than 10 Vdc.
Remove the coaxial cable from the ANT receptacle at the rear of the chassis and
install a dummy load.
NOTE
Figure 3-6.
8.
drawing.
NOTE
the modem to key the transmitter.
Continued on Next Page
MDS 05-2528A01, Rev. A
4-7

THE AC-TO-DC POWER SUPPLYS OUTPUT VOLTAGE (Continued )
9.
10.
11.
12.
13.
14.
Read the output voltage of the power suppliesone at a time.

a. To test the A power supply, connect the positive lead of the voltmeter to the
test point TP1 on the FPLB. (TP1 is located at the front edge of the FPLB, just to
the left of center.) The voltage should be 14.1 Vdc 0.2 V; if it is not, continue
with this procedure.
b. To test the B power supply, connect the positive lead of the voltmeter to the
test point TP2 on the FPLB. (TP2 is located at the front edge of the FPLB, to the
right of center, near a potentiometer marked HANDSET.) The voltage should be
14.1 Vdc 0.2 V; if it is not, continue with this procedure.
Insert a 1/8" diameter flat blade non-metallic adjustment tool into the larger cutout
hole on the power supply to be tested. (Power supply A is toward the front of the
chassis; power supply B is the one closer to the rear. The cutout hole is near the
middle of the perforated cover of the power supply.) Insert the blade of the
adjustment tool into the slot of the power supplys voltage output potentiometer (R9
for Condor Models).
Using the non-metallic adjustment tool, turn the VOLTAGE potentiometer of the
out-of-specification power supply to adjust the output voltage to the correct value.
The voltage should be 14.1 Vdc 0.2 V.
Unkey the transmitter, remove the adjustment tool, disconnect the leads of the
voltmeter, and push the power supply tray back into the chassis.
Tighten the two captive screws located just below the front of the power supply. Use
a flat-blade screwdriver.
Close the front panel of the Master Station and tighten the two captive screws at the
upper left and upper right of the front panel.

THE DC-TO-DC POWER SUPPLYS OUTPUT VOLTAGEDC Powered Models
Over time, the DC power supplys output voltage may deviate from its specified value. Use
this procedure to bring it back within its specified range of values.
1. The Master Station should be powered up, but not in active service when this
procedure is done. The front panel TRANSMIT A/AUTO/B switch should be set to the
AUTO position for hot standby operation or to the position that keys the transmitter in
non-standby operation.
2. Open the front panel of the Master Station. To do this, loosen the two captive screws
at the upper left and upper right of the front panel. Then lower the front panel on its
hinges to its lowest possible position. It will be necessary to push the metal hinge
stop slightly to the left to allow the panel to drop to the second position. This
provides sufficient clearance to prevent damage to the front panel and its wiring.
3. Connect the grounding lead (or negative lead) of a voltmeter firmly to some metallic
surface on the chassis.
4. Set the voltmeter to a scale whose full scale reading is no more than 20 Vdc and no
less than 15 Vdc.
4-8
MDS 05-2528A01, Rev. A
NOTE
Figure 3-5.
5.
drawing.
NOTE
the modem to key the transmitter.
6. Read the output voltage of the power suppliesone at a time.
a. To test the A power supply, connect the positive lead of the voltmeter to the
test point TP1 on the FPLB. (TP1 is located at the front edge of the FPLB, just to
the left of center.) The voltage should be 14.1 Vdc 0.2 V; if it is not, continue
with this procedure.
b. To test the B power supply, connect the positive lead of the voltmeter to the
test point TP2 on the FPLB. (TP2 is located at the front edge of the FPLB, to the
right of center, near a potentiometer marked HANDSET.) The voltage should be
14.1 Vdc 0.2 V; if it is not, continue with this procedure.
7. Using a flat blade screwdriver, loosen the two captive screws located just below, and
to the front of, the power supply.
8. Pull the tray forward. See Figure 4-2. Note: The DC powered models will not have
fuseholders located next to the power supply interface connectors.
9. Set the out-of-specification power supplys voltage by adjusting R1, VOLTAGE,
potentiometer on the top of DC-to-DC converters using a jewelers screwdriver or
small flat blade adjustment tool. The voltage should be 14.1 Vdc 0.2 V.
10. Unkey the transmitter, remove the adjustment tool, disconnect the leads of the
voltmeter, and push the power supply tray back into the chassis.
11. Tighten the two captive screws located just below the front of the power supply. Use
a flat-blade screwdriver.
12. Close the front panel of the Master Station and tighten the two captive screws at the
upper left and upper right of the front panel.
MDS 05-2528A01, Rev. A
4-9
REPLACING THE POWER SUPPLY TRAY

The two power supplies for the Master Station are mounted on a tray that slides out from the
chassis to make them accessible. To replace a faulty power supply sub-assembly, do the
following steps.
DANGER
The AC-to-DC power supplies have hazardous voltages present
whenever the radio is connected to an AC primary power
source. To avoid injury and damage to equipment during this
procedure, the Master Station must be out of service and the
power must be turned OFF.
1.
Open the front panel of the Master Station by loosening the two captive screws at the
upper left and upper right of the front panel. Then lower the front panel on its hinges
to its lowest possible position. It will be necessary to push the metal hinge stop
slightly to the left to allow the panel to drop to the second position. This provides
sufficient clearance to prevent damage to the front panel and its wiring.
2. Pull the wire harness plugs PWA & PWB from their receptacles on the right hand side
of the power supply shelf. You will have to squeeze the latching hasp while you pull
out the harness plug.
3. Loosen the two captive screws located just below, and to the front of the power
supply. Use a flat-blade screwdriver.
4. Pull the tray forward until the tray slot cutouts align with the four vertical captive
screws. When they are centered over the pins, lift the tray up and out of the chassis.
See Figure 4-2.
5. Lay the power supplies on a tabletop. The side with the exposed transistors and
exposed transformers should be down.
6. Each power supply is attached to the tray with four Phillips screws. Remove the
screws for the power supply you wish to replace and separate it from the slide.
7. Attach the replacement power supply assembly to the tray using the four Phillips
screws.
8. Return the tray, with both power supply assemblies attached, to the Master Station
chassis. Align the tray slot cutouts with the four vertical captive screws on the power
supply mounting platform.
9. Push the tray all the way into the chassis.
10. Attach the power supply harness connectors to their receptacles. (The receptacles are
located on the right side of platform that the power supply trays mount on. PWB
towards the rear of the chassis; PWA towards the front of the chassis.
11. Tighten the two horizontal captive screws at the front of the tray. These two screws
attach the tray to the platform of the chassis.
12. Close the front panel and tighten the two captive screws.
4-10
MDS 05-2528A01, Rev. A
TRANSMITTER B
TRANSMITTER A
RECEIVER B
RECEIVER A
FAN
FUSE: Back-up Battery "B"
FUSE: Back-up Battery "A"

"B" POWER INTERFACE
Primary Power and DC Output
"A" POWER INTERFACE
POWER SUPPLY A
POWER SUPPLY B
Primary Power and DC Output
Figure 4-2. Master Station with Power Supply Tray Extended.
MDS 05-2528A01, Rev. A
4-11
REMOTE DATA TERMINAL EMULATION

During the following alignment procedures it is necessary to control the transmitter by
manually simulating incoming data to the modem. This can be accomplished in two ways: (1)
plugging in a breakout box to the DATA port on the rear of the chassis, or (2) building a
simple terminal emulator with two switches. Figure 4-3 illustrates the wiring for a terminal
emulator or jumpers on a breakout box. Two wiring diagrams are shownone for TTL
interfaces and one for EIA-232 and EIA-422 interfaces.
Operation of the Remote Data Terminal Emulator
Listed below are the functions of the two toggle switches in emulating data signals. These
functions are called for in the test and alignment procedures which follow later in this
chapter.
Close SW1 to key the transmitter by controlling the RTS line.
SW1 must be closed for SW2 to emulate transmit data (TXD) from the terminal.
SW2 is open to emulate a mark condition.
SW2 is closed to emulate a space condition.
MODEM PORT
(DB-25 on Rear Panel)
RS-232/422 VERSION
MODEM INTERFACE
ARRANGEMENT
RTS
4
J1
DSR
TXD
+5 VDC
STANDBY
XMTR KEYED
SW1
SW2
MODEM PORT
TTL VERSION
MODEM INTERFACE
ARRANGEMENT
RTS
4
J1
SPACE
MARK
STANDBY
XMTR KEYED
SW1
7
SW2
TXD
SPACE
MARK
Figure 4-3. Terminal Emulator Wiring
4-12
MDS 05-2528A01, Rev. A
Switch Types
SW1 & SW2Single-pole, single-throw
NOTE
During the transmitter frequency and deviation alignment procedures, two methods for data emulation and control are used:
(1) jumpering pins on a connector or breakout box, or, (2)
using the Data Remote Terminal Data Emulator switch box.
References to SW1 and SW2 are on the Remote Terminal Data
Emulator as shown in Figure 4-3.
RECEIVER SET-UP: PART 1All Models

1.
2.
Verify that the receiver is set to the desired receive frequency. If necessary, set the
receive frequency as described in Chapter 5Programming and Diagnostics.
Confirm the receiver configuration switch, SW1, on the receiver module is set to the
following positions on both the A and B receivers.
FUNCTION
3.
CONDITION
SQUELCH
ON
DGTL/ANLG
DGTL
DE-EMPHASIS
OFF
Remove the keyline jumper on J13 of the FPLB to unkey the transmitters. See Figure
3-6 for location of J13near the lower right corner of the drawing.
NOTE
4.
5.
Disconnect the antenna transmission line from the rear panel ANT connector.
Attach an oscilloscope to monitor the receivers audio at TP10 (RCVR-A) and TP11
(RCVR-B) on the FPLB. Hook the oscilloscope ground to TP12.
6. Fine-tune the receiver LO frequency using one of the methods described below. The
correct LO frequency is FLO = FR 45 MHz.
Method 1
Use a sensitive communications monitor or spectrum analyzer which is capable of
accurately measuring the frequency of a signal at a level of 85 dBm.
Connect the measurement device to the receiver module A Antenna connector
and tune it to the LO frequency. If the measured signal is off more than 500 Hz,
tune the FREQ ADJUST control (R36) on the receiver front panel to correct it.
Repeat this procedure for receiver Module B.
MDS 05-2528A01, Rev. A
4-13
RECEIVER SET-UP: PART 1 Continued

Method 2
If a sensitive spectrum analyzer or service monitor is not available, the module
must be removed from the chassis and the cover removed.
Use an RF probe to connect the measurement device to pin 1 of M1. See Figure
4-1 for the test point location. If the measured signal is off more than 500 Hz, tune
the FREQ ADJUST control (R36) on the Receiver front panel to correct it. Repeat
this procedure for receiver Module B.
7. Connect the service monitor to the ANT connector of the Master Station with a short
length of coaxial cable.
8. Set the service monitor to produce a CW signal at 120 dBm (.223 V) on the
receive channels center frequency.
9. Move the RECEIVE A/AUTO/B toggle switch to the A position to set Receiver A
online.
10. Rotate the SQUELCH potentiometer, R41, on Receiver A counterclockwise past
the point where the green LED above the RECEIVE A/AUTO/B switch on the front panel
turns ON. The oscilloscope should show a random noise patternassuming no
signals are being received.
11. Adjust the SQUELCH potentiometer on Receiver A while observing the waveform
on the oscilloscope. Continue the rotation to a point just beyond where the noise
completely disappears.
12. The green LED above the RECEIVE A/AUTO/B switch on the front panel should be out.
13. Move the RECEIVE A/AUTO/B toggle switch to the B position to set Receiver B
online.
14. Rotate the SQUELCH potentiometer, R41, on Receiver B counterclockwise past the
point where the green LED above the RECEIVE A/AUTO/B switch on the front panel
turns ON. The oscilloscope should show a random noise patternassuming no
signals are being received.
15. Adjust the SQUELCH potentiometer on Receiver B while observing the waveform
on the oscilloscope. Continue the rotation to a point just beyond where the noise
completely disappears.
16. The green LED above the RECEIVE A/AUTO/B switch should be out.
17. Increase the Service Monitors output to 113 dBm (0.5 V). The green LED above
the RECEIVE A/AUTO/B switch should now be on continuously.
18. Move the RECEIVE A/AUTO/B switch to the A position and repeat Step 17 with the
A Receiver.
19. Move the RECEIVE A/AUTO/B switch to the AUTO position. Set the service Monitor
output to 60 dBm, modulation off.
20. With Receiver A selected by the front panel switch, measure the RX AUDIO OFFSET
at TP-10 of the FPLB. If it is 5.0 0.2 Vdc no adjustment is required. If it is not
within tolerance, remove the module and its cover. Adjust the RX AUDIO OFFSET R362
to obtain 5.0 0.05 Vdc. Reinstall the cover and module.
21 Select Receiver B with the front panel switch and measure the RX AUDIO OFFSET at
TP-11 of the FPLB. If necessary, adjust it as described above.
4-14
MDS 05-2528A01, Rev. A
22. Remove the test equipment connected to the ANT port and re-connect the antenna
transmission line to the radio.
23. Reinstall the keyline jumper at J13 and J18 in its original position.
This completes the field set-up of the Master Station receiver units with the exception of the
audio output level. For digital applications, audio adjustments are covered under the
alignment of the 4800 or 9600 bps modems and should not need adjustment as part of the
normal installation.
RECEIVER SET-UP: PART 2
For Analog Applications with 4-Wire Audio External Modems/Interfaces
or Internal 1200 bps modems
The 600 line audio output on TB1-12 and TB1-13 is factory set for 10 dBm/245 mVrms,
5 mV; this level should be compatible with many standard terminal units and modems.
Three adjustments are required to set this levelOne on the FPLB and one on each receiver
assembly.
Master receive audio level adjustment R181 on the FPLB does not function when using the
4800 or 9600 bps modem.
The deviation must be individually set for each transmitter as previously described in
TRANSMITTER PRIMARY DEVIATION TEST & ADJUSTMENTAnalog
Applications. Transmitter modulation deviation with real data exchanges is about 2.5 kHz
peak for 12.5 kHz channel radios. If not, adjust R180 on the FPLB for the correct deviation.
1. Unkey the transmitters by removing the keyline jumper at J13 on the FPLB.
2. Disconnect the antenna transmission line from the rear panel ANT connector.
3. Attach an oscilloscope to monitor the receive audio at TP10 (Receiver A) and TP11
(Receiver B) on the FPLB. Connect the oscilloscope ground lead to TP12.
4. Connect the service monitor to the ANT connector of the Master Station with a short
length of coaxial cable.
5. Set the service monitor to produce a CW signal of 60 dBm on the receive channel
center frequency modulated with a 1 kHz tone at 2.5 kHz deviation.
6. Set the receiver DGTL/ANLG switch SW1 to the ANLG position.
7. Move the RECEIVE A/AUTO/B switch to the AUTO position.
8. Adjust R25 on Receiver A and on Receiver B for 245 mV (693 mVp-p) at TP10 and
TP11 respectively.
9. Adjust the RX AUDIO level control, R181, on the FPLB. This control varies the audio
line output (at TB1-12 and TB1-13) between 20 dBm and +3 dBm. It is necessary
to alternately check the level from both the A and B receivers by switching the
RECEIVE A/AUTO/B switch to the A side then the B side.
10. Remove the test equipment and reconnect the antenna transmission line to the radio.
11. Reinstall the keyline jumper at J13 in its original position.
MDS 05-2528A01, Rev. A
4-15
TRANSMITTER PRIMARY DEVIATION TEST & ADJUSTMENT

Analog and Digital Applications with or without Internal Modem
Introduction
In this procedure, the user tests the primary deviation level of each transmitter module in the
MDS 4100 Series Master Station. The objective of the procedure is to determine if the transmitters have the same frequency deviation with the same modulating signal level. With both
transmitters set to the same deviation, there should be no significant difference in transmitted
modulation as the online transmitter is changed. This procedure is not required for normal
installations and should only be performed if a transmitter module has been replaced or there
is more than 500 Hz difference in the deviation of the two transmitters in the MDS 4100
Master Station. This procedure can also be beneficial where a 4-wire audio hook-up is used
and verification of receive and transmit levels (deviation) is desired.
This procedure can only be conducted with the radio system out of service. The entire
procedure should take no more than 30 minutes for a technician who is familiar with the
MDS 4100. No uncommon test equipment is required for this procedure. See Figure 3-6 for
the location of test points on the FPLB. See Figure 4-1 for the location of the transmitter
module adjustment points.
Procedure
1. Remove the MDS 4100 from service by turning off the primary power to the radio
on the front panel. Also, disconnect any external modulation sourcesRTU,
modem, order wire and external 4-wire audio inputs from the rear panel.
2. Check the jumpers of J25 on the FPLB. The jumpers should be set to shunt pins 3 & 5
and 4 & 6. If the jumpers need to be repositioned, remember to move them back to
their original positions before returning the unit to service.
3. Connect an audio signal generator to Transmit Audio Input on the rear panel TB1,
Pins 10 and 11 (600 Balanced Line). Set the audio signal generator to a 10dBm
level.
4. Connect an oscilloscope or audio voltmeter to TX AUDIO TP9 on the FPLB. The
ground connection can be made at J34 or TP12.
5. Connect a service monitor to the ANT connector of the MDS 4100 chassis.
6. Confirm the transmitter configuration switch, SW2, on the transmitter module is set
to the following positions on both the A and B transmitters.
FUNCTION
CONDITION
MOD LIMITER
OFF
DGTL/ANLG
DGTL
PRE-EMPHASIS
OFF
7.
Turn on the MDS 4100 with the front panel POWER switches.
8.
If the Transmitter frequency has been changed more than 5 MHz or if a problem is
suspected, the following HF Compensation adjustment procedure should be done.
Otherwise continue at Step 9.
a. Set the audio signal generator to produce a 100 Hz sinewave signal at -10 dBm,
(245 mVrms, or 693 mVp-p) as measured at TX AUDIO TP9 on the FPLB.
4-16
MDS 05-2528A01, Rev. A
b. Note the position of the jumper at J13 of the FPLB so it can be reinstalled
correctly after this procedure is completed. Key the transmitter by jumpering pins
3 and 4 on J13.
c. Select Transmitter A using the Transmit A/AUTO/B toggle switch and check the
transmitters deviation. (Do not use any audio filters on the service monitor which
would reduce the measurement bandwidth. A flat response is needed from less
than 100 Hz to greater than 3 kHz.) Adjust the Front Panel Deviation control on
Transmitter A to read 2.5 kHz deviation.
d. Change the audio generator to 1 kHz and read the deviation meter on the service
monitor. If it is 2.5 0.1 kHz, no further adjustment is necessary. If the adjustment
is necessary, the module must be removed from the chassis and the module cover
removed. Set the deviation to 2.5 kHz using R2 on the transmitter assembly, then
reassemble the module.
e. Repeat the procedure for Transmitter B.
f. If the jumper at J13 was moved in step B, place it back in its original position.
Then continue at Step 14.
9.
10.
11.
12.
13.
14.
15.
Set the audio signal generator to produce a 1 kHz sinewave signal at 10 dBm,
245 mVrms, or 693 mVp-p as measured at TX AUDIO TP9 on the FPLB.
Select Transmitter A using the TRANSMIT A/AUTO/B toggle switch and check the
transmitters deviation. The transmitter can be keyed by pressing and holding the
KEY TXA S6 switch on the FPLB.
Measure the transmitters deviation on the service monitor. The deviation should be
2.5 kHz for 12.5 kHz channels. If the deviation is not correct, adjust R4, DEV on the
PCB of Transmitter A for the correct value.
Select Transmitter B using the TRANSMIT A/AUTO/B toggle switch and check the
transmitters deviation. The transmitter can be keyed by pressing and holding the
KEY TXB S3 switch on the FPLB.
Measure deviation of Transmitter B. The deviation of Transmitter B should be set
to within 200 Hz of the deviation found in Transmitter A. If the deviation is not
correct, adjust R4, DEV on the PCB of Transmitter B for the correct value.
This completes the field test and adjustment of the transmitters primary modulation
deviation. Reconnect the external interface equipment and antenna.
Perform the Transmitter Frequency and Deviation procedure in this chapter if there
was a change in the deviation settings of either Transmitter A or Transmitter B.
TRANSMITTER FREQUENCY & DEVIATION

Analog Applications with MDS 1200 bps Modem
This is the routine frequency and deviation test for the Master Stations two transmitters, to
be done as part of regular field maintenance. In addition, refer to the following alignment
procedures.
Transmitter Primary Deviation Test & Adjustment
Receiver Set-Up: Part 2
Modem alignment procedures in Appendix A.
MDS 05-2528A01, Rev. A
4-17
Procedure
1. Connect a service monitor and dummy load to the ANT connector of the Master
Station chassis, then turn the Front Panel power switches ON.
2. Key the transmitters by placing jumper J13 on the FPLB in the CW position. See
Figure 3-6 for the location of J13. (Lower right-hand corner of drawing.)
3. Select Transmitter A using the TRANSMIT A/AUTO/B toggle switch and check
transmitter frequency and deviation as follows.
4. The transmitter frequency should be within 200 Hz of the assigned channel
frequency. If it is not, adjust FREQ ADJ, R9, on the front panel of Transmitter A.
5. Measure the transmitters deviation on the service monitor. The deviation should be
2.5 kHz for 12.5 kHz channels. With the 1200 bps modem installed, there should
always be a 1200 Hz mark modulation tone on the carrier whenever RTS is raised
on the DATA Ports DB-25 connector. If the deviation is not correct, adjust R4, DEV
on the PCB of Transmitter A for the correct value.
6. Select Transmitter B using the front panel TRANSMIT A/AUTO/B switch.
frequency. If it is not, adjust FREQ ADJ, R9, on the front panel of Transmitter B.
8. Measure deviation of Transmitter B. The deviation of Transmitter B should be
set to within 200 Hz of the deviation found in Transmitter A.
9. Switch Front Panel power switches OFF.
10. Replace jumper J13 on the FPLB in its original position.
11. This completes the field tests and adjustment of the transmitters frequency and
deviation. Remove the service monitor and dummy load from the ANT connector and
reconnect the antenna transmission line.
TRANSMITTER FREQUENCY & DEVIATION
Analog Applications With External 4-Wire Audio Modems/Interfaces
This is the routine frequency and deviation test for the Master Stations two transmitters, to
be done as part of regular field maintenance. If one or both of the transmitter modules have
been replaced, the technician should instead do the preceding procedure, Transmitter
Primary Deviation Test & Adjustment.
Station chassis.
2. Key the transmitters by placing jumper J13 on the FPLB in the CW position. See
Figure 3-6 for the location of J13.
3. Select Transmitter A using the TRANSMIT A/AUTO/B toggle switch and check
frequency. If it is not, adjust FREQ ADJ, R9, on the front panel of Transmitter A..
5. Enable the external modem/interface unit so that it will generate a continuous
modulating tone. The nominal input level should be 10 dBm as measured across
TB1-10 and TB1-11. Check to see if the external modem is operating correctly and
generating a transmit audio level within the operating range of the MDS 4100 4-wire
4-18
MDS 05-2528A01, Rev. A
input of 20 dBm to +10 dBm. If the modems level is within this range, it will be
possible to obtain full transmitter modulation.
6. Measure the transmitters deviation on the service monitor. The deviation should be
2.5 kHz for 12.5 kHz channels. If the deviation is not correct, adjust R4, DEVIATION
on the front panel of the transmitter module for the correct value.
7. Select Transmitter B using the front panel TRANSMIT A/AUTO/B switch.
frequency. If it is not, adjust FREQ ADJ, R9, on the front panel of Transmitter B.
9. Measure deviation of Transmitter B. The deviation of Transmitter B should be
set with R4, DEVIATION, to within 200 Hz of the deviation found in Transmitter A.
10. Switch front panel power switches OFF and replace Jumper J13 in its original
position. This completes the field tests and adjustments of the transmitters
frequency and deviation.
11. Remove the service monitor and dummy load from the ANT connector at the Master
Station rear panel. Reconnect the antenna transmission line.
Digital Applications With 4800 Baud Modems on 12.5 kHz Spaced Channels
1.
2.
3.
Connect a service monitor and dummy load to the ANT connector at the Master
Station rear panel, then switch front panel power switches ON.
Key the transmitters by raising RTS (SW1 on Terminal Emulator Closed). To do
this, jumper Pin 4 (RTS) to Pin 6 (DSR) at the DB-25 DATA jack on the rear of the
station chassis. (Pin 6 is permanently wired high within the modem.)
Select Transmitter A using the TRANSMIT A/AUTO/B toggle switch and check
NOTE
If you have the optional TTL interface, the sense of data lines
is reversed; it is necessary to ground the TXD line for a space
rather than tie it high.
4.
Toggle the TXD line high and low by alternately connecting Pin 2 of the DB-25
connector to Pin 6. When TXD is not connected, it is automatically low.
5. Measure the transmitters frequency. With TXD low, the transmitted frequency
should be 1.8 kHz below the assigned center frequency. With TXD high, the
transmitted frequency should be 1.8 kHz above the assigned center frequency.
Note the transmitted frequency for space and mark conditions. The average center
frequency should be within 200 Hz of the assigned center frequency, and the
difference between the mark and space frequencies should be 3.6 kHz.
6. If necessary, adjust the center frequency (R9FREQ ADJ) and deviation (R4
DEVIATION) controls on each transmitter so that the transmitter frequency swings 1.8
kHz each side of center. If the controls are out of adjustment, or if the TCXO has
been replaced, it may be easiest to start by turning R4, DEVIATION fully
counterclockwise, setting the frequency precisely on center with R9, and then
advancing the DEVIATION control, R4, for a 1.8 kHz shift.
MDS 05-2528A01, Rev. A
4-19
NOTE
The deviation measured on a service monitor/deviation meter
under normal operation with actual data will be about 2.5 kHz.
7.
8.
The receiver audio output level is adjusted at the factory for minimum jitter on
received data from the modem.
If it is necessary to re-adjust the receiver audio level in the field do it as follows.
Unkey the transmitter by removing J13 on the FPLB and make sure RTS is not
high (asserted) on the DATA port on the rear panel.
Generate a 60 dBm (223.5 V) signal on the receive frequency with 1 kHz
modulation at 2.5 kHz deviation.
Observe the waveform at TP3 (U8 Pin 1) of the modem board; it should be
1.2 Vp-p with either Receiver A, Receiver B, or both receivers selected.
If necessary, adjust R25 AUDIO LEVEL on each receiver module one at a time to
produce 1.2 Vp-p at TP3 (U8 Pin 1) on the modem board.
Remove the service monitor and dummy load from the ANT connector at the
Master Station rear panel. Reconnect the antenna transmission line.
Switch front panel switches OFF.

1.
2.
3.
Connect a service monitor and dummy load to the ANT connector at the Master
Station rear panel, then switch front panel power switches ON
Key the transmitters by raising RTS. To do this, jumper Pin 4 (RTS) to Pin 6 (DSR)
at the DATA jack on the rear of the station chassis. (Pin 6 is permanently wired high
within the modem.)
In most cases, the transmitter will already be keyed by J18 on the modem board and
this step is not required.
Select Transmitter A using the TRANSMIT A/AUTO/B toggle switch and check
NOTE
If the optional TTL interface is installed, the sense of data lines
is reversed and it is necessary to ground the TXD line for a
space, rather than tie it high.
4.
5.
4-20
With TXD low the transmitted frequency should be within 200 Hz of the assigned
center frequency. If necessary, adjust the frequency adjustment control of each
transmitter to put the transmitters on frequency.
Because of differences in how service monitors respond to the complex varying
modulation waveform generated by the 9600 bps modem, to accurately check the
transmit deviation, first turn off the modems transmit scrambler. This is
accomplished by moving the jumper on J10 of the modem board to position 1-2.
MDS 05-2528A01, Rev. A
RECEIVE AUDIO, TRANSMITTER FREQUENCY & DEVIATION (Continued)

6.
7.
8.
Raising TXD should now cause the transmitted frequency to shift by 1.8 kHz, either
up or down. It does not matter if the frequency goes up or down; the way it shifts
depends only upon the phase of the modem's internal 9600 Hz clock at the time the
TXD line changed. If the TXD line is toggled, then the transmit frequency should
vary between the assigned center frequency when TXD is low and 1.8 kHz on either
side of center when TXD is high.
A convenient way to tie TXD high is to connect it to DB-25 Pin 6 (DSR), which is
always high coming out of the modem. When TXD is not connected it is
automatically low.
Repeat this step with Transmitter B selected.
Note the transmitted frequency for space and mark conditions. In the mark condition,
the transmitter should be within 200 Hz of the assigned center frequency. If not,
adjust FREQ ADJ, R9 for the transmitter selected.
In the space condition, the transmitter frequency should be 1.8 kHz different than it
was for mark. If not, adjust R4, TX DEV for the selected transmitter.
The receiver audio output level is adjusted at the factory for minimum jitter on
received data from the modem. If it is necessary to readjust the receiver audio level
in the field, do it as follows.
Note the positions of jumpers J13 and J18 so they can be reinstalled later.
Remove J13 on the FPLB and J18 on the 9600 modem board to unkey the
transmitter.
Generate a 60 dBm (223.5 V) signal on the receive frequency with 1 kHz
modulation at 2.5 kHz deviation.
Observe the waveform at TP3 (U8 Pin 1) of the modem board; it should be
1.2 Vp-p with either Receiver A, Receiver B, or both receivers selected.
If necessary, adjust the receiver R25, AUDIO LEVEL on each receiver module by
selecting one at a time and adjusting to produce 1.2 Vp-p at TP3 (U8 Pin 1) on the
modem board.
NOTE
For 9600 baud units at 12.5 kHz: Be sure to return the TX
scrambler jumper J10 to the desired position: 2-3 for scrambling enabled, 1-2 for scrambling disabled.
9.
Switch the front panel power switches OFF and re-install J13 on the FPLB and J18 on
the 9600 bps modem board to their original positions as noted in Step 8.
10. Remove the service monitor and dummy load from the Master Station ANT
connector. Reconnect the antenna transmission line.
MDS 05-2528A01, Rev. A
4-21
BUTTON-UP AND FINAL CHECKSAll Applications

1.
2.
3.
4.
5.
Reconnect the feedline to the ANT connector of the Master Station. Key the
transmitters and verify polling operation with the remote units.
Re-install the Master Station cover; connect the fan wires if they are disconnected.
Verify that the antenna feedline and interface cables are secure and tight.
Confirm that the Master Station operates normally with the remote units.
Set the front panel transmit and receive select switches in the center or AUTO
(automatic) position.
This completes the set-up of the Master Station.

FRONT PANEL LOGIC BOARD ADJUSTMENTSAll Applications
There are 10 controls located on the Front Panel Logic Board (FPLB). Figure 3-6 shows the
FPLB as viewed with the front panel dropped for servicing. The adjustment points are listed
in Table 4-2 and described in the subsections which follow.
Table 4-2. Front Panel Logic Board Adjustments
REFERENCE
DESIGNATOR
FUNCTION
R178
TXB Detected RF Power Calibration
R179
TXA Detected RF Power Calibration
R180
4-Wire Transmit Audio Master Level
R181
4-Wire Received Audio Master Level
R182
Deviation A Calibration
R183
Deviation B Calibration
R184
RSSI A Calibration
R185
RSSI B Calibration
R186
Handset Audio Level (Order Wire)
R187
DTMF Deviation (Remote Maintenance)
Low RF Power Output Alarm Test

Each transmitter module provides a DC output voltage proportional to the units RF power
output level. This voltage is fed to the FPLB where it is processed by the alarm circuitry. If
the RF power output of the online transmitter falls to 1.25 watts (6 dB from 5 watts), a
switch-over to the other transmitter occurs and an alarm is activated. The TXA and TXB
detected RF level controls set the alarm threshold of each transmitter.
NOTE
Systems that have been factory configured for 2 watts output
will switch over at 0.5 watts output.
4-22
MDS 05-2528A01, Rev. A
The following procedure verifies proper operation; there is no adjustment for this alarm
circuit. See Figure 4-1 for the location of the transmitter Power Output level control.
1. Make a note of the position of Keyline Mode jumper, J13, on the FPLB.
2. Unkey transmitters by removing J13 on the FPLB.
3. Connect a wattmeter and dummy load to the Master Station ANT connector.
4. Key the Master Station by installing the jumper in the CW position on J13.
5. Set the front panel TRANSMIT A/AUTO/B switch to the A position and then to the
AUTO (center) position.
6. Slowly reduce the transmitter RF power output on Transmitter A to the level
where a switch-over to Transmitter B takes place. Note the RF power output at the
time the switch-over takes place. This should be 1.25 watts.
7. Move the TRANSMIT A/AUTO/B switch to the A position.
8. Restore the output of Transmitter A power output to 5 watts.
9. Set the front panel TRANSMIT A/AUTO/B switch to the B position and then to the
AUTO (center) position.
10. Repeat steps 6 through 8 with Transmitter B.
11. Return the Keyline Mode jumper J13 to the original position.
Test and Calibration of Remote Diagnostic Software Display
SMART Master Stations Only
Smart Master Stations can send their diagnostic information to a remote personal computer
running the MDS 2000 Diagnostic and Control System software. The information available
on the PC display includes:
Front Panel and Alarm Status Indicators
Frequency Deviation of Received Signals
Frequency Offset of Received Signals
Received Signal Strength
Transmitter DC Supply Voltage
Transmitter Supply Current
Transmitter Power Output
Provisions have been made for the calibration of some of the diagnostic information shown
on the PC display from the FPLB of the MDS 4100 Master Station. These include
Transmitter Power Output
Received Signal Strength
Frequency Deviation of Received Signals
If you need to verify and, if necessary, make adjustments to calibrate the display on the PC
monitor, use an IBM (or compatible) personal computer for the following procedures. Before
performing the instructions, read this procedure through once and become familiar with the
figures cited. A service monitor is the only test equipment required. See Figure 3-6 for the
location of the FPLB alignment controls.
MDS 05-2528A01, Rev. A
4-23
NOTE
The procedure which follows assumes you are familiar with the
general operation of the MDS 2000 Diagnostics and Control
System software package and you have a highly accurate and
stable signal generator/frequency meter. Without proper test
equipment, the accuracy of the calibration will be compromised.
1.
Turn off both POWER switches on the front panel.
2.
3.
4.
Fold down the front panel to expose the FPLB and access the chassis.
Remove jumper from J13 on the top center of the FPLB.
Connect the computer to the DIAGNOSTIC communications port on the rear panel of
the Digital Master Station.
Begin running the MDS program by typing: MDS + ENTER . With the MAIN MENU
displayed on the monitor, select function key F2 to bring up the MONITOR MASTER
STATION menu on the monitor. Then select function key F3 to bring up the MASTER
TRANSMIT STATUS menu.
Using a short piece of low loss coaxial cable, connect the service monitor to the
Master Station ANT connector.
Turn on both front panel POWER switches.
Key up the transmitters by placing the jumper on the left pair of pins on J13 at the
FPLB. See Figure 3-6 for details.
Calibrate the TRANSMITTER POWER OUTPUT display (seen in the MASTER TRANSMIT
STATUS screen) by selecting Transmitter A with the front panel TRANSMIT A/AUTO/B
switch.
Adjust R179, RF (Transmitter A Power Calibrate) on the FPLB until the TXA
power output on the monitor is the same as measured on the service monitor. Next,
select the B Transmitter from the front panel by positioning the TRANSMIT
A/AUTO/B switch in the B position and adjust R178, RF (Transmitter B Power
Calibrate) on the FPLB until the TXB power output on the monitor is the same as
that measured on the service monitor.
Note that there are no calibration adjustments for the voltage and current displays.
Replace J13 to pins 1 & 2 (Ext) on the FPLB.
Calibrate the RECEIVE SIGNAL STRENGTH display (seen in the RECEIVER STATUS
Screen) by pressing F1 to return to the MONITOR MENU; then select F4 for the
MASTER RECEIVER STATUS screen. Set up the service monitor for an on-channel signal
at 60 dBm with 3 kHz of deviation. Adjust R184, RSSI (A Side), on the FPLB until
the RXA signal strength is 60 dBm on the monitor. Likewise adjust R185, RSSI (B
Side) on the FPLB until the RXB signal strength is 60 dBm.
Calibrate the deviation display (seen in the MASTER RECEIVER STATUS screen), by
adjusting R182, DEV on the FPLB until the RXA FM deviation on the monitor is 3
kHz. Adjust R183, DEV, until RXB deviation shown on the monitor is 3 kHz.
Check the frequency offset display seen on the MASTER RECEIVER STATUS screen. An
on-channel signal from the service monitor should show the received signal near the
zero point on the PC display. If not, adjust RX AUDIO OFFSET (R362) on each of the
receiver assemblies until the frequency error displayed on the PC is minimized.
5.
6.
7.
8.
9.
10.
11.
12.
13.
4-24
MDS 05-2528A01, Rev. A
Setting Handset Audio Level

Station.
2. Set the service monitor to the TX mode.
3. Plug test handset into the ORDER WIRE jack on the Master Station front panel.
4. While speaking normally into the handset, adjust HANDSET (R186) on the FPLB for a
deviation of 2.5 kHz.
5. Remove the service monitor and dummy load from the ANT connector. Reconnect the
antenna transmission line.
Setting the 1 kHz Test Tone and DTMF Deviation
Station.
2. Set the service monitor to the TX mode.
3. Press FPLB switch S7 once. Adjust TEST TONE (R188) for a deviation of 2.5 kHz.
4. Press FPLB switch S7 again. Adjust DTMF (R187) for a deviation of 2.5 kHz.
5. Press FPLB switch S7 a third time to return the radio to normal operation.
6. Remove the service monitor and dummy load from the Master Station ANT
connector.
This completes the Master Station diagnostic checks and adjustments.
MDS 05-2528A01, Rev. A
4-25
CHAPTER 5
RECEIVER AND TRANSMITTER
PROGRAMMING
GENERAL
Using an MDS Hand-Held Terminal Kit (MDS P/N 02-1501A01), service personnel can
connect to the MDS 4100 transmitter or receiver modules to perform system programming.
This chapter gives procedures for using the Hand-Held Terminal (HHT) while it is connected
to the 9-pin connector on the front of the Transmitter or Receiver modules. Access to the
modules is gained by lowering the hinged front panel to the 90 position. MDS recommends
using a dummy load on the rear panel ANT (antenna) connector during all HHT testing to
prevent possible radio interference.
The following is a summary of tasks that can be performed with an HHT properly connected to
the Transmitter or Receiver modules.
Review of Operating Parameters Information
The user can review the current settings of various operating parameters of the radio. These
parameters include:
Radio model number, serial number and date of manufacture
Transmit or Receive Frequencies
Setting the Operating Parameters
The user can select and set several of the operating parameters of the radio. These parameters
include:
Transmit Frequency
Receive Frequency
Programming User Information
The user can program information into the radio that is specific to the individual user. This
information includes:
Owners Name (20 characters total)
Owners Message (27 characters total)
(For exampleassigned location or date unit was placed in service)
This information is stored in an electrically erasable programmable read only memory
(EEPROM), and will remain programmed in the radio until new information is entered.
MDS 05-2528A01, Rev. A
5-1
CAUTION
Following any MDS 4100 programming or service, make
certain that the interface cables connecting to the transmitter
and receiver modules are properly re-installed. Improper
connections can cause equipment damage.
CONNECTING THE HAND-HELD TERMINAL TO THE MODULE
Connection of an HHT is made to the modules INTERFACE connector via a Programming
Adapter Board (P/N 03-2151A01) as shown in Figure 5-1.
Connect the HHTs coiled cord to the Adapter Board (connect to J3 if programming a
Transmitter module, J4 if programming a Receiver module).
Remove the 9-pin INTERFACE plug from the front of the MDS 4100 module that is to be
programmed and connect the Adapter Board in its place. Finally, connect the 9-pin Logic
Board INTERFACE plug to the other side of the Adapter Board.
F5
F4
F3
F2
TX RX
J3 J4
F1
9-PIN
INTERFACE
J3
TX
RX
J4
5
R1
J1
R2
PROGRAMMING ADAPTER PCB J2
U
L
CTR
ESC
IFT
SH
6
5
)
*
X
CE
SPA
Y
TER
EN
P
KS
Figure 5-1. Hand-Held Terminal Connection to MDS 4100 Receiver or Transmitter

Through the Programming Adapter Board
5-2
PROGRAMMING
MDS 05-2528A01, Rev A
OPENING THE PROGRAMMING CHANNEL

Once the HHT is connected to the receiver or transmitter module, communications link
(diagnostics channel) between the HHT and the modules microprocessor is automatically
opened. When the HHT has powered up and has completed its self-check, you will observe a
flashing cursor, which indicates that the HHT is ready to accept the commands.
Once the programming channel is open, any keyboard entry will be echoed by the module
and will appear on the display. With the programming channel open, you can review the
programming of the module by entering the appropriate command.
NOTE
The OPEN command (used with many MDS remote
transceivers) is not used with MDS 4100 Receiver and
Transmitter modules.
PROGRAMMING COMMANDS
The following is a set of programming commands as listed on the operators Quick Reference
Guide supplied with the HHT. These commands are common to all MDS 4100 models. See
Figure 5-2 (or an actual HHT unit) when reviewing the following key commands.
RX FR.= 430.0125
F1
F2
F3
F4
F5
*
K
Q
,
V
T
.
Y
SPACE
ENTER
U
CTRL
ESC
SHIFT
BKSP
Figure 5-2. Hand-Held Terminal Keypad

MDS 05-2528A01, Rev A
PROGRAMMING
5-3
PROGRAMMING COMMANDS Continued

Table 5-1 contains a list of MDS 4100 programming and test commands. The proper syntax
for using the review commands is the command, followed by an ENTER keystroke. For the
programming commands, the appropriate command is followed by a SPACE keystroke, then
by the information or values, then ENTER . See the Program Example later in this chapter for
further information.
When finished with the HHT, disconnect the Programming Adapter Board and reconnect the
9-pin INTERFACE cable to the associated transmitter or receiver module.
NOTE
The CLOS command (used with many MDS remote
transceivers) is not used with the MDS 4100 transmitters or
receivers.
Table 5-1. Programming and Display Commands
DISPLAY COMMANDS
OPERATING STATUS
STAT ...................... Status of transmitter
Displays transmitter pre-emphasis status (see [MODE]
command below) plus keyline status as follows:
U Unkeyed, K Keyed
FRQ .................. Operating frequency
OWNERS INFORMATION
OWM ...................... Owners message
OWN ................ Owners name
RADIO INFORMATION
MO ......................... Model number of radio
HREV ..................... Hardware revision level
MD.......................... Manufacture date
SER .................. Serial number of radio

SREV ............... Software revision level
TEST MODES
TEST MODES
KEY ........................ Key transmitter
DKEY ............... Unkey transmitter
SET/PROGRAM COMMANDS
OPERATING PARAMETERS
NOTE: OL displayed after operating frequency indicates
synthesizer is out-of-lock.
PASS_xxxx ............ Password entry

PTX_xxx.xxxxx....... Program transmit frequency
PRX_xxx.xxxxx ...... Program receive frequency
OWNERS INFORMATION
POWM_xxxxxx .... Program owners message
POWN_xxxxxx .......... Program owners name

(20 characters maximum)
REMINDERS
All command entries end with the ENTER key.
The maximum time between keystrokes is 8 seconds.
Use the SHIFT key to access numbers; press again to
return to characters.
Square cursor ( ) letter mode is selected.
5-4
PROGRAMMING
Rectangular cursor ( ) number mode is selected.

Use ESC/BKSP key to edit information or commands
being typed in.
An underlined blank space (xx_xx) on command list
indicates a required space.
ENTER key automatically switches to letter mode.
MDS 05-2528A01, Rev A
HAND-HELD TERMINAL KEYBOARD HIGHLIGHTS

Shift Key
The shift key must be used to access the numbers on the keyboard of the HHT. Pressing the
SHIFT key once locks the keyboard into the upper level character set; the SHIFT key has to be
pressed again to return to the main character (alphabet) set. (On HHTs issued at the time this
manual was released, the cursor will also return to the Letters mode whenever the RETURN
key is pressed.) The cursor will change from small to large to indicate that the unit is in the
numbers mode.
Backspace Key
The BKSP (Backspace) key can be used to edit information or commands as they are being
entered with the keyboard. The backspace key works only when the SHIFT key has the
alphabet selected (small cursor).
ERROR MESSAGES
Listed below are some of the most common error messages likely to be encountered when
using the HHT.
"INCORRECT ENTRY"
Data was entered in a wrong format, or wrong number of digits.
"COMMAND ENTRY ERROR"
Command improperly entered, or an invalid command was tried.
"INCORRECT FREQUENCY ENTRY"
Frequency entered was improper or out of range. (Frequency must be divisible
by 12.5 kHz.)
PROGRAM EXAMPLE
Suppose you want to re-program a spare MDS 4100 transmitter module in the field, using the
HHT. The current parameters of operation are:
transmit frequency = 430.0125 MHz
The transmitter is to be programmed to operate at:
transmit frequency = 440.02500 MHz
The list of steps and commands below will program the MDS 4100 transmitter module with
the required values.
1.
2.
Connect the HHT to the transmitter as previously described.

Verify the current frequency by typing FRQ + ENTER .
The display will read:
TX FRQ PRGMD TO 430.0125 MHZ
MDS 05-2528A01, Rev A
PROGRAMMING
5-5
PROGRAM EXAMPLE (Continued)

3.
4.
Program the new transmit frequency by typing PTX + SPACE + SHIFT + 440.025
+ ENTER . Be sure to include the decimal point; trailing zeros are not required.
The display will read " TX FRQ PRGMD TO 440.02500 MHZ" if the information was
entered correctly and accepted by the transmitters microprocessor.
Unplug the Adapter Board from the module and reconnect the cable to the module.
This completes the programming sequence. A receiver module is programmed in the same
way, using the PRX command instead of the PTX command.
NOTE
If converting an MDS 4100 to a new set of frequencies, the
above procedure can be used to program the receiver and
transmitter module frequencies within the nominal bands listed
in the specifications in Chapter 1. However, be aware that the
duplexer assembly is not field-tunable and must be replaced
with one matching the new RX and TX frequencies before
returning the unit to service. Failure to replace the duplexer
with one aligned to the new frequencies could result in
significant degradation in performance and potential
interference to other radio systems. Also, certain adjustments
may be required to the receiver or transmitter module.
PROGRAMMING OWNERS INFORMATION
The information accessible by the commands OWM and OWN can be programmed by the user
to allow information unique to the radio transceiver or its location to be stored in the
EEPROM. Normally, this field is left blank on units as shipped from MDS. To program these
fields, proceed according to the following directions:
1.
2.
3.
4.
5.
5-6
Connect the HHT to the receiver or transmitter as previously described.

Type in POWN + SPACE , followed by the owners name, etc. This is limited to a
maximum of 20 characters. When the desired information has been entered, press
ENTER . The display will read " INFORMATION PROGRAMMED".
Type POWM + SPACE , followed by the desired message, not to exceed the maximum
of 27 characters. When the desired information has been entered, press ENTER . The
display will read "INFORMATION PROGRAMMED".
Review the information by typing OWN or OWM to verify that the desired message has
been entered. If either message has an error in it, the information will have to be reentered using the above steps.
Unplug the Programming Adapter Board and reconnect the cable to the module.
PROGRAMMING
MDS 05-2528A01, Rev A
PASSWORD PROTECTION
If password protection of programmed information (frequency, owners name and message,
etc.) is used, the PASS command followed by the correct four-character password must be
entered before the programming can be changed. Without the proper password, the
programmed information and diagnostic data can only be reviewed, and no access to the
programming commands is possible.
For more information on password protection, please contact Microwave Data Systems.
HAND-HELD TERMINAL SET-UP DEFAULTS
Occasionally, users of the HHT will key in a sequence of characters that will alter the internal
microprocessor operating defaults and cause it to no longer be able to exchange data with the
radio. The following is a set of instructions for re-initializing the HHT for use with MDS
radio products.
Restoring the HHT Operation Defaults
1. Plug the HHT into the radio and apply power to the radio. A small rectangular cursor
will appear on the display.
2. Put the HHT into the Set-up Mode by pressing the following keys in sequence:
SHIFT + CTRL + SPACE . The HHT responds with a screen display similar to that
shown in Figure 5-3.
F1
F2
F3
F4
F5
Figure 5-3. HHT Initialization Display

Reviewing and Changing Defaults
1.
2.
The first of 15 menu items will be displayed. All of the items can be reviewed by
pressing the NEXT function controlled by the E key. The menu parameter setting
can be changed by pressing the ROLL function controlled by the A key.
Set up the HHT as listed in Table 5-2.
MDS 05-2528A01, Rev A
PROGRAMMING
5-7
Table 5-2. Hand-Held Terminal Operating Defaults

PARAMETER
SETTING
Re-init HT
NO
Baud Rate =
1200
Comm bits =
8,1,n
Parity Error
OFF
Key Repeat
OFF
Echo
OFF
Shift Keys
YES
Ctl Chars
PROCS
Scroll on
33rd
Cursor
ON
CRLF for CR
ON
Self Test
SLOW
Key Beep
ON
Screen size
32
Menu Mode
LONG
The setting can be changed by pressing the ROLL function controlled by the
3.
key.
To EXIT the set-up mode, press C for EXIT, or it will automatically be closed
after the final item on the set-up menu has been reviewed and the ROLL function
is selected.
PROGRAMMING ADAPTER WIRING

Table 5-3 describes the internal wiring of the DB-9 interface programming adapter that is
used to connect the HHT to the receiver or transmitter module.
Table 5-3. DB-25 Interface Programming Adapter Wiring
HHT
TRANSMITTER RECEIVER
RJ-11-6
DB-9
DB-9
5-8
N/C
N/C
N/C
N/C
PROGRAMMING
MDS 05-2528A01, Rev A
HAND-HELD TERMINAL WIRING

The HHT is a very reliable unit, but accidents do happen and the 6-conductor coiled cord or
its RJ-11-6 modular connectors can be damaged by over-stretching or heavy use. The coiled
cord is wired as a straight pin-for-pin assembly and the parts required to construct a
replacement cable can be obtained from many electronics supply companies. Although it is
similar in appearance, the cable set is not the same as an RJ-11-4 (4-conductor) cord
commonly used with telephones.
MDS 05-2528A01, Rev A
PROGRAMMING
5-9
5-10
PROGRAMMING
MDS 05-2528A01, Rev A
CHAPTER 6
THEORY OF OPERATION
REDUNDANCY IN DESIGN (See Figure 6-1)
Each major functional component of the MDS 4100 Series Master Station is duplicated by an
identical backup unit, and all components are kept in full-power operation at all times. A
fault detection system monitors the performance of several key components and switches to
the backup when a fault is detected in the primary system.
There is an A side and a B side to the Master Station. There is a transmitter on Side A
and a receiver on Side A. There is a transmitter on Side B and a receiver on Side B. For
brevity, well refer to the Side A transmitter as TXA and the Side A receiver as RXA.
Normally, both transmitters and receivers are active. However, the user can establish either
transmitter as the primary and either receiver as primary. For example, the user could specify
TXB and RXA as the primary functional units.
MODEM Port
DUPLEXER
RX RF
INTERNAL
MDS
1200 BAUD
MODEM
(Optional)
TX RF
Programming
RXD
RTU/DATA
CONTROL
TERMINAL
TXD
XMTRS A&B
Four-Wire Audio
Interface (Terminal Strip)
RX Audio
Programming
Controls
Hand-held
Terminal
TX Audio
RCVRS A&B
RX Audio
FRONT PANEL
BATTERY
"A"
Diagnostic Data
RXD
Control Information
TXD
PERSONAL
COMPUTER,
TERMINAL,
OR MODEM
LOGIC PANEL
POWER
SUPPLY "A"
RTU/DATA
CONTROL
TERMINAL
TX Audio
Controls
Diagnostics
Power
RX Audio
Indications
DIAGNOSTIC Port
3009600 bps
DC
LEDs
Controls
DC
Switches
Order Wire
Power
Handset
Diagnostics
TX Audio
POWER
SUPPLY "B"
BATTERY
"B"
ALARM SYSTEM
Primary
Power
Primary
Power
Alarm Interface
(Terminal Strip)
Figure 6-1. MDS 4100 Series Basic Radio System Block Diagram
(Full-Duplex configuration shown)
When set in the AUTO mode, the Master Station automatically switches over to the secondary
transmitter or receiver if a primary unit fails.
NOTE
TRANSMIT and RECEIVE A/AUTO/B switches on the front panel must
be in AUTO (center) position for automatic switchover to occur.
MDS 05-2528A01, Rev. A
6-1
For example, suppose the user wants to specify TXA as primary and to operate the Master
Station in the AUTO mode. To establish TXA as the primary, online unit, and have TXB in
readiness for switchover, the user should put the TRANSMIT A/AUTO/B switch in the TXA
position just before placing it in the AUTO position. In that situation, a failure in TXA would
cause an A alarm and operation would switch to TXB; a subsequent failure in TXB would
cause a B alarm, but no switchover would occur because there is no working transmitter to
switch to.
These components are protected by redundant internal spares:
Transmitters
Receivers
Power Supply
Backup Battery
Backup Battery Charger
The following components do not have redundant spares:
Fault Detection and Switchover System
Duplexer or T/R Switch
Modem and Interface Circuitry
FRONT PANEL LOGIC BOARD ASSEMBLY
The Master Stations Front Panel Logic Board (FPLB) contains logic circuitry to allow
testing and to handle failure situations for the receivers, transmitters and power supplies. This
logic circuitry is responsible for substituting a standby device in place of a defective one and
for signaling alarms. See the block diagrams in Figures 6-2 and 6-3.
An alarm is signaled by:
LEDs on the Master Stations front panel
Relay Contact Closuresaccessible at a rear chassis terminal strip
Diagnostic Displayon an attached PC
A detailed description of the FPLB is beyond the scope of this manual and is provided in the
Service Package for the MDS 4100 Series radios. General descriptions for FPLB diagnostic
and control functions are contained under other headings in this chapter of the manual.
RECEIVER SWITCHING
The Master Station has two receivers. During normal operation, with no existing fault, both
are online and the audio from both receivers is combined. If one of the receivers fails, it is
disconnected from the audio combiner circuit and an alarm condition is set. The receiver
selection logic must be in the AUTO position to enable this feature. The automatic transfer
function can be selected through the front panel RECEIVE A/AUTO/B switch or by remote
control from an attached PC.
The signal from the antenna passes through the duplexer (or the TX/RX switch on simplex
models) and a signal power divider to feed both receivers. The input signal is divided equally
between the two receivers. Both receivers operate continuously and the audio output of each
goes to a summing amplifier whenever the receiver squelch is open. One receiver failure
mode causes the squelch to close, effectively disconnecting that receiver from the summing
amplifier input.
6-2
THEORY OF OPERATION
MDS 05-2528A01, Rev. A
When both receivers work properly, the signal voltages at the audio outputs combine
coherently and the noise powers sum. Consequently, the combined signal-to-noise ratio (S/N)
is 3 dB better than the signal-to-noise ratio from either of the two receivers separately.
The FPLBs alarm logic system monitors the squelch lines for a condition where one squelch
is open and the other is closed. If this condition persists for more than 100 ms, or repeats
regularly each time a signal is present at the ANT port, an alarm is generated for the nonoperational receiver.
Even if the receiver selection logic is set to one receiver (not to AUTO), the second receiver
will still be powered on. If only one receiver is selected for operation, the unused receiver's
squelch output signal is ignored and its audio is disconnected from the audio combiner.
TRANSMITTER SWITCHING
The RF output of the two transmitters connect to the antenna through a transfer relay and
duplexer. The transfer relay connects to the antenna whichever transmitter is currently
designated as primary, while the other transmitter is connected to a 50 dummy load. If the
transmitter selection is set to AUTO, alarm logic automatically removes a failed transmitter
from on-the-air and signals an alarm. In this case, the hot standby transmitter will be placed
on-the-air status. The transmit audio signal is connected to both transmitters and the
transmitters are keyed together.
The conditions for a transmitter alarm are:
Low Power OutputBelow 1.25 watts
Transmitter Frequency Synthesizer Out-of-Lock
Simulated FailureAlarm Test button for the on-air transmitter pushed
If an alarm condition exists on the primary transmitter and the alternate transmitter has no
alarm, then the Master Station will switch transmitters. If both transmitters have an alarm
condition, then the on-air transmitter remains active and alarms are signaled for both
transmitters.
If an alarm condition occurs on the standby transmitter, but not on the on-air transmitter, then
an alarm is signaled, but no switching takes place.
POWER SUPPLIES AND BACK-UP BATTERIES
The Master Station has redundant power supplies with separate fuses, switches and input
power connections. Each power supply supports one receiver and transmitter pair. The FPLB,
modem, and fan are powered from both power supplies and are unaffected if one or the other
fails.
In AC-powered Master Stations, each of the two power supplies has an associated battery
which it float charges. In float charging, a fixed supply voltage is applied across the battery.
The battery draws as much current as it needs to recharge itself. Consequently, the further the
batterys voltage is below normal, the more current it draws to recharge itself.
If an AC power supply fails, the battery becomes the source of power for the associated
receiver and transmitter. No alarm is signaled until the battery voltage drops below 11 volts.
If both power supplies fail (as in a primary AC power failure), then an AC ALARM is signaled
and the station will switch from HOT STANDBY to WARM STANDBY In WARM STANDBY mode, the
standby transmitter is unkeyed to conserve battery power. After approximately two hours, the
battery powering th e primary transmitter will fall to less than 10.5 volts. At that point the
MDS 05-2528A01, Rev. A
THEORY OF OPERATION
6-3
FPLB will disconnect that battery, declare a transmitter failure, and switch to the back-up
transmitter and its associated battery. When the Master Station is working by backup battery
power, the backup receiver remains in service. The Master Station will then continue to
operate for an additional two hours before the FPLB finally disconnects that battery. The
Master Station will return to operation when AC power is restored.
DC powered Master Stations do not have internal back-up batteries and are fully dependent
on the primary DC power at the installation site for power.
Here is a summary of the radios response to power loss (for AC powered units).
1. When AC power is lost, the backup batteries become the power source for both sides of
the Master Station. The standby side of the Master Station then becomes unkeyed to
conserve the charge of its battery.
2. When the supply voltage for the primary transmitter becomes less than 10.5 volts, the
primary transmitter goes out of service and the standby transmitter takes over as the
active transmitter.
3. When the battery source of the standby transmitter drops below 10.5 volts, the entire
Master Station shuts down, transmitters, receivers, logic circuitry, and all. The entire
Master Station comes online again when AC power is restored.
ORDER WIRE CIRCUIT
Audio from the receivers is amplified by the order wire receive amplifier on the FPLB and
fed to the handset earpiece through the four-pin modular connector on the front panel. Audio
from the handset microphone passes through the front panel to the order wire transmit
amplifier on the FPLB. This audio activates the VOX (Voice Operated Transmit) switch. The
VOX switch disconnects the modem from the transmitters until the incoming order wire
audio disappears. When the modem has been disconnected in this way, the handset audio will
modulate the transmitters.
The transmitted audio from the Remote radio (both data and order wire signals) can be heard
in the earpiece of the order wire handset. Do not leave the order wire handset plugged in
when it is not being used.
REMOTE LOOPBACK TESTING THROUGH THE MASTER STATION
This section pertains only to SMART Master Stations and remote units which have the
diagnostics and loopback option installed.
The MDS 2000 Diagnostic and Control System (DCS) Software is capable of testing remote
radios and MDS 4100 repeaters by initiating four kinds of loopback testsStandard,
Advanced, Through-the-Repeater, and Remote Maintenance. The personal computer (PC)
used during the tests must be connected to the Master Station DIAGNOSTIC port by either a
direct connection or through a modem communication link. The baud rate of the Master
Station DIAGNOSTIC communications port must match that of the modem and PC, and can be
set to either 1200, 2400, 4800, or 9600 baud.
When the operator instructs the DCS software to initiate a loopback test, the PC sends a
corresponding message to the Master Station. This message contains the remote radios
loopback code and the type of test requested. When the Master Station receives the message,
it then transmits a sequence of DTMF digits to the remote radios (and a repeater in the case
of a repeater system). The number of digits transmitted depends on the loopback test
requested.
6-4
THEORY OF OPERATION
MDS 05-2528A01, Rev. A
For Standard loopback tests, a four digit sequence is used. The four digits represent the
loopback code of the radios to be tested. The range of digits is 0 to 9999. Therefore up to
10,000 remote radios can be tested through one Master Station. If the loopback test is an
Advanced diagnostics test, the number of digits transmitted is five. The first four digits
represent the loopback code of the remote radio to be tested, and the fifth digit is a test
identifier code. The range of this code is 0 to 15, therefore up to 16 different tests are
possible. Ten are used for loopback tests, such as Advanced diagnostics request, and one of
the tests is used for system controls, such as Through-the-Repeater diagnostics. The
remainder of the tests are either undefined or reserved for future use.
If the test is a Remote Maintenance command, then the number of digits transmitted is eight.
The first four represent a 16 bit Cyclic Redundancy Check (CRC) with the loopback code of
the radio to be tested convoluted within the code. The next two digits represent a function
select code that instructs the remote radio as to what to do, and the last two digits represent
data that can be given to the remote radio. The remote maintenance control sequence is
identical to a loopback test, except for the number of digits transmitted, and the resulting
actions of the remote radio.
During a loopback test, the remote radio will transmit a sequence of DTMF digits and/or a
test tone depending on the type of test. If the test is a Standard loopback, then the remote
radio will key and transmit a test tone. If the radio is configured for a Standard response, the
test tone will be a continuous 941 Hz sine wave. If the radio is configured for Advanced
diagnostics or Remote Maintenance, the test tone will be a continuous DTMF digit preceded
by six DTMF digits that denote the remote radios loopback code and checksum. If the test is
an Advanced diagnostics, Through-the-Repeater test or Remote Maintenance, the test tone
will be a continuous DTMF digit preceded by a sequence of DTMF digits that represent
diagnostics data.
The Master Station measures the following RF path parameters during the transmission of
these test tones: Master station received signal strength, the remote radios deviation, and the
remote radios frequency error relative to the Master Stations carrier frequency. The data is
then passed back to the PC for display in the appropriate format. If the remote radio does not
respond, or if there are communications errors during the tests, the PC will display an error
message.
Standard, Advanced, and Through-the-Repeater loopback tests return diagnostics data to the
PC for display. Remote Maintenance loopback tests transmit control information to the
selected remote radio as well as return diagnostics data. The control information can consist
of commands to change the carrier frequency of the remote radio for fine tuning, to change
the data deviation of the carrier, or to change the RF transmitter power of the remote radio.
RADIO OPERATION UNDER CPU FAILURE
The FPLB has circuitry that detects a failure of its CPU. If the CPU fails, all the front panel
LEDs (except for power) will go out and the REMOTE indicator will flash. A failure is
declared if the CPU stops controlling the Master Station. At this point the watchdog circuit
attempts to reset the CPU. If the CPU resumes its control activities, the Remote indicator
stops flashing and normal operation continues. During the CPU failure condition, a
transmitter and receiver pair from either the A or B side will be placed online as selected
by J17 on the FPLB. This pair will continue to be selected regardless of the state of the front
panel controls until the CPU is restored to normal operation. Side B will be selected with
no shunt in place at J17, and Side A will be selected if the shunt is in place.
If the REMOTE LED is on steady, it indicates that the Master Station is under Remote
Control and the setting of J17 will be overridden.
MDS 05-2528A01, Rev. A
THEORY OF OPERATION
6-5
Figure 6-2. Audio & PTT Circuitry

Simplified Block Diagram
THEORY OF OPERATION
1K
2.7K
Continuous
Key On
Squelch
Ext. Key
+5V
J13-Keyline Mode
Front Panel Logic Bd.
Order
Wire
Connector
Chassis
Ground
Common
12V
24-48V
Audio
Input
Audio
Output
PTT
To Simplex
Switching Board
560
1 kHz
Limiter
+5V
O/W
VOX
RX
TX
DTMF
Generation
O/W DEV.
Precision
1 kHz
Test Tone Dev.
DTMF DEV.
4
6
3
5
MUX Audio
Setup
J25
Transmit
Modulation
Out
SUMMING
AMPLIFIER
Select
MICROCONTROLLER
U15/U16 CIRCUITS
DC LEVEL 2
PTT
DC LEVEL 1
+B
VOX PCB
Jumper
J35
Transmit Audio
Selection (MUX)
6-6
MDS 05-2528A01, Rev. A
TX Audio
(MUX) Select
From PC
560
560
VOX Assembly
(Optional)
560
560
MODEM
Squelch
RX Audio
B SIDE RCVR
Squelch
RX Audio
A SIDE RCVR
PTT
TX Audio
B SIDE XMTR
PTT
TX Audio
A SIDE XMTR
RX Audio
TX Audio
PTT
Figure 6-3. Chassis Logic & Control Circuitry

THEORY OF OPERATION
General &
Diagnostic
Configuration
Station
Diagnostic
Address
Auxillary 2
Auxillary 1
RXB Squelch
RXA Squelch
RXB Lock Alarm
RXA Lock Alarm
TXB Lock Alarm
TXA Lock Alarm
1
2
3
4
5
6
7
8
SW9
1
2
3
4
5
6
7
8
SW8
Temperature
Side B Supply Current

+13 Aux. Voltage
Secondary Supply, B Voltage

Side A Supply Current
Secondary Supply, A Voltage
Primary Supply, A Voltage

Primary Supply, B Voltage
TXA RF Power
TXB RF Power
RXB RSSI
RXA RSSI
RXA Offset
RXB Offset
A/D
PTT
Master/Slave Pc
Communications
A/D
RXB Deviation
Modulation Select
Modulation Select
RXA Deviation
RXD
TXD
U16
SLAVE
MICROCONTROLLER
TXD
RXD
RTS
CTS
U15
MASTER
MICROCONTROLLER
Watch
Dog
Select
MUX
TX Audio (MUX)
Select
Serial Data
LED / Relay Driver

& Serial / Parallel Converter
RS232
Transceiver
Relay Driver
DCE / DTE
Switch
MDS 05-2528A01, Rev. A
6-7
Diagnostic Port
(Rear Panel
Board Assy.)
Auxillary
Diagnostic
Port
(N/C)
External Interface
Communications
TX & RX Module
Communications
J16
J15
Battery B Disconnect
Spare Relay
Battery A Disconnect
Transfer
A Alarm
B Alarm
AC Alarm
RELAYS
Front
Panel
LED'S
+5V
Figure 6-4. Chassis Power Distribution Circuitry

THEORY OF OPERATION
BATTERY
SIDE "B"
BATTERY
SIDE "A"
PRIMARY
POWER
SIDE "B"
PRIMARY
POWER
SIDE "A"
+13DC
PWR B
S2
PWR A
S1
PWR B
S2
PWR A
S1
POWER
SUPPLY
"B"
POWER
SUPPLY
"A"
On Front Panel Logic Bd.

F1
0.15
JP1
JP2
"B" Side
Current Sense
0.15
CR31
Green
K1
CTL
K2
CTL
K1
K2
CR32
Green
"B" Side Secondary Voltage Sense
"B" Side Primary Voltage Sense
"A" Side
Current Sense
"A" Side Secondary Voltage Sense
"A" Side Primary Voltage Sense
5V
REG
+5V
+10V
5V
CONVERTER
10V
REG
RF
5V
LO ALARM
RF DETECT
TX AUDIO
PTT
+13V
RF
"B" SIDE TRANSMITTER
LO ALARM
RF DETECT
TX AUDIO
PTT
+13V
"A" SIDE TRANSMITTER
RSSI
LO ALARM
+13V
SQL
RX AUDIO
FRQ OFFSET
"B" SIDE RECEIVER
LO ALARM
RSSI
FRQ OFFSET
RX AUDIO
SQL
+13V
"A" SIDE RECEIVER
+13V
REAR
PANEL
BOARD
CONTROL
CONTROL
DUMMY
LOAD
TRANSFER
RELAY
RF
TR/RX
ANTENNA
SWITCH
(Simplex
Only)
+13V
6-8
MDS 05-2528A01, Rev. A
TRANSFER
RELAY
CONTROL
MASTER STATION RECEIVER (See Figure 6-5)

The receiver consists of a printed circuit board mounted inside an RF-tight enclosure. All
control and power lines are fed through a filtered 9-pin D connector. The filter attenuates any
RF signals that are on the wires. A Type BNC coaxial connector is used for the ANT port. In
the following discussion, all references pertain to the Receiver module, unless otherwise
noted.
RF Amplifier and Mixer
The RF signal from the antenna is filtered by a three-section helical resonator, Z1. The output
of Z1 is amplified by Q1. Q1 is a dual gate gallium arsenide field effect transistor (GaAs
FET) that has a low noise figure and high gain at 450 MHz. The output of Q1 passes through
another three-section helical resonator, Z2, which does additional filtering and image rejection. The output of Z2 feeds the input of Mixer M1, a double balanced diode ring mixer.
Mixer M1 converts the incoming 450 MHz band RF signal from RF amplifier Q1 down to
the first IF (intermediate frequency) of 45 MHz. Local oscillator injection for M1 is provided
by the phase-lock loop (PLL) signal source at a frequency equal to the channel frequency
minus the 45 MHz first IF frequency.
High IF
The 45 MHz High IF signal from M1 enters IF amplifier transistor Q16. The output of Q16
goes to FL1, a 4-pole crystal filter which provides part of the IF selectivity of the receiver.
The output of FL1 is conducted to U32, which contains the Low IF amplifier and other
functions.
Low IF
U32 contains several circuit sections: mixer, oscillator, IF amplifier/limiter, quadrature detector and meter drive. The second 44.55 MHz LO for U32 is derived from the TCXO. Q30 and
Q31 form a frequency tripling circuit which takes the 14.85 MHz TCXO signal and triples it
up to 44.55 MHz. This is consequently mixed with the 45 MHz IF to form the 450 kHz IF.
The 450 kHz output of the second mixer is fed to a ceramic filter set consisting of FL2 and
FL3. This filter set provides the main adjacent channel selectivity of the receiver.
The output of FL3 is fed to the limiter amplifier input pin of U32. The limiter output is fed to
a quadrature detector circuit tuned by detector coil T1; audio recovered from the detector
appears on Pin 8 of U32.
A secondary output of the IF subsystem at Pin 5 of U32 gives a received signal strength indication (RSSI) voltage. The RSSI signal is processed by the Offset Amplifier U5B and Slope
Amplifier U5C. The RSSI signal is used by the FPLB to provide an indication (as displayed
by the diagnostics system) of the strength of the signal received from a remote radio.
Received Audio
The unfiltered recovered audio from the IF detector passes through amplifiers U5A and U5D
and connector J14. J14 controls the option of inverting or not inverting the audio. Normally,
J14 Pins 1 and 2 should be jumpered together. (It is essential that this jumper be properly
placed on Master Stations using a 4800 baud modem. The jumper position is not important
on Master Stations using 1200 baud or 9600 baud modems.)
From J14, the audio goes to squelch gate U15A, the Squelch Tail Eliminator amplifier U8D,
frequency offset amplifier U3C,, and the squelch high pass filter section U6B.
MDS 05-2528A01, Rev. A
THEORY OF OPERATION
6-9
The frequency offset signal is used by the FPLB to provide an indication (as displayed by the
diagnostics system) of the frequency offset of the signal received from a remote radio
compared to the receive frequency of the Master Station. This voltage is proportional to the
frequency offset of the incomming signal (200 mV/kHz).
The output of the squelch gate goes to the modem receive audio amplifier, U3D. U3D is an
inverting amplifier with its gain set by potentiometer R25. R25 is used to adjust the receive
audio level supplied to the FPLB for use by the modems. U3D drives the analog audio filter
U9B/A, and a DC3 kHz low pass digital audio filter U3A. The appropriate filter is selected
by SW1, the analog/digital selection switch available on the frint panel of the receiver
module.
Squelch
The squelch circuit consists of a high-pass filter, noise amplifier, noise rectifier and a comparator.
The high pass filter consists of U6A and U6B. The output of U6A goes to a gain stage, U6D,
which amplifies the high frequency noise. The gain of U6D is set by R41, which is the
squelch threshold adjustment.
The amplified noise output from U6D goes to a full-wave rectifier, U6C, which rectifies the
noise signal. The output of this stage goes to a squelch comparator, U9C whose output is the
receiver unsquelch sensor (RUS) line, and is used to control squelch gate U15A in the receive
audio path.
The RUS logic signal is also fed to the FPLB through J7, Pin 1, and is used to operate the
alarm logic.
Squelch Tail Eliminator
When the remote stations carrier disappears at the end of its transmision, the receiver
squelch will remain open for a short time before it detects the absence of the carrier and
mutes the audio line. Data equipment atttached to the MDS 4100 data interface may interpret
this short burst of noise as data and data errors may result.
To minimize this effect, the MDS 4100 can be configured to eliminate the squelch tail (noise
burst) on the audio line. To do this, part of the recovered audio (normally AFSK tones) from
U32 on the receiver PCB, is rectified and filtered by U8A/B/D and compared to reference
voltage at U8C. The resultant DC voltage is combined with the normal squelch gate control
to squelch (mute) the audio line before the carrier disappears. This mode is selected via
jumper J15 on the receiver PCB. When this jumper is placed in STE (squelch tail eliminator)
postion, the squelch tail eliminator circuit will function.
Power Supply
The + 13 volt DC input is applied to Pin 2 of J1 and drives U4, U38, U13 and U39.
U38 provides a regulated + 10 volts for all receiver circuits. U13 provides a regulated +5
volts. This supplies power to the microprocessor U16, EEPROM U18, and RS-232 convertor
U31. U4 provides +5 Vdc for various reference and logic functions. U39 provides an isolated
+9 Vdc for voltage sensitive VCO circuits.
6-10
THEORY OF OPERATION
MDS 05-2528A01, Rev. A
Figure 6-5. Block Diagram of MDS 4100 Receiver
MDS 05-2528A01, Rev. A
THEORY OF OPERATION
6-11
U3B
U18
EEPROM
J4
RF In
RXD
TXD
Y1
U13
RESET
U3C
U6D
Squelch
R41
Frequency Offset
U3D
R25
RX Audio Level
Squelch Gate
U15A
U6A, B
Squelch Circuit
V Comp
J15
J1-5
U9B
J16
U9A
U9C
U3
U9D
SW1-3
+10V
Q27, Q28
Charge Pump
Q26
Q16
De-Emphasis
Digital Path Filter
Analog Path Filter
Installed =Flat Audio
M1
Mixer
U36
Frequency
Synthesizer
Installed = STE Enabled
Z2
U6C, CR5, CR6
U8C
U31
RS-232
U16
Microprocessor
TCXO
14.85 MHz
Q1
Squelch Tail Eliminator

U8D
U8A,B
J1-9
J1-6
Frequency
R361
Z1
Loop
Filter
Q31
J1-7
U15B
R362
DC Offset
CR49
Z5
FL3
U15C
SW1-2
U5A
FL2
+13V
U41
Q24
RSSI Slope
U5C
RX Audio
J1-8
U38
U4
U39
Voltage Regulators
RSSI DC Offset
Quad Coil
VCO
Oscillator
Q42
T1
R345
R346
CLOSED= Digital Filtering

OPEN= Analog Filtering
U32
FM Demodulator
CLOSED= De-emphasis
OPEN= Normal
SW1-1
RUS
OPEN = Disable Squelch

CLOSED= Enable Squelch
U5D
C104, C106, R122
Tripler
Q30
FL1A,B
U5B
J1-3
+10V
+5V
+9V
RSSI
Microprocessor/EEPROM
The microprocessor, U16, provides frequency programming and control of the synthesizer. It
runs a predetermined routine that controls all of its pin functions; this routine is permanently
programmed within the IC and cannot be altered.
All programmable functions and values are stored by the microprocessor in an electrically
erasable, programmable, read-only memory (EEPROM) IC, U18. These include operating
parameters such as frequency, model number and factory serial number. U16 and U18 share a
common clock and exchange data through data lines.
U13 and its associated circuit will reset the microprocessor, U16, to its initial operating
condition in case of a power interruption or glitch on the 5 volt line.
Diagnostics Data Control
Communications between the microprocessor U16 and the HHT is accomplished by means
of the TXD (J1Pin 6) and RXD (J1Pin 9).
PLL/Synthesizer
U36 is a CMOS PLL synthesizer consisting of a phase detector, a programmable reference
divider, a programmable feedback divider, and prescaler. Data input is serially loaded from
U16; this data consists of binary coded numbers representing the reference and feedback
(VCO RF sample) divider ratios required to produce the final VCO frequency. The reference
divider is programmed only on power-up, with a power reset or with a PLL out-of-lock
condition. The feedback divider value changes according to the receive frequencies entered
by the PRX commands.
The phase detector outputs of U36 (Pins 3 and 4) drive the charge pump circuit of Q26, Q27,
and Q28. The output of the charge pump is fed to the VCO tuning input through an R-C loop
filter, C104, C106, and VR122.
The lock detector output of U36 is amplified by Q11. When the PLL is in lock, U36Pin 2 is
high, shutting off Q11 and Q45 and keeping the O/L line high. An out-of-lock condition
causes Q11 to conduct , U10A to go high, and Q45 to conduct, driving the O/L line low. The
O/L line is conducted to J1-Pin 4 and from there to the FPLB. LED CR25 provides an
internal visual indication of an out-of-lock condition.
VCO Q42 provides the required LO injection frequency, which is 45 MHz lower than the
receive frequency. Amplifiers U41 and Q24 boost the signal to +7 dBm for drive to the mixer
M1.
Power for the VCO is derived from the VCO +9 volt regulator, U39. The temperature
compensated 14.85 MHz crystal oscillator (TCXO) sets the reference frequency for the
phase-lock loop (PLL) circuit.
MASTER STATION TRANSMITTER (See Figure 6-6)
The transmitter assembly consists of a printed circuit board mounted inside an RF-tight
enclosure. All control and power wires are fed through a filtered 9-pin D connector. The filter
attenuates any RF signals that are on the wires. A Type BNC coaxial connector is used for
the ANT port. In the following discussion, all references pertain to the Transmitter module,
unless otherwise noted.
6-12
THEORY OF OPERATION
MDS 05-2528A01, Rev. A
Power Supply
The + 13 volt DC input is applied to Pin 6 of J1. From here, the + 13V is conducted to the
internal transmitter circuits. U14 provides a regulated +10 volts for all transmitter circuits.
U15 provides a regulated +5 Vdc, which supplies power to the microprocessor and most of
the CMOS logic.
Q5, and Q9 form voltage switches that supply the transmitter amplifiers. In addition, Q9s
level is set by the Power Adjustment Control, R49, which is part of a feedback loop designed
to maintain a constant RF output power level.
The transmitter switch Q5 can be turned off, independent of the microprocessor control, by
the synthesizer out-of-lock signal. An out-of-lock condition at the synthesizer will bring the
O/L line high, turn Q5 off and inhibit U2 and Q10.
Microprocessor/EEPROM
The microprocessor, U12, provides frequency programming and control of the synthesizer. It
runs a predetermined routine that controls all of its pin functions; this routine is permanently
programmed within the IC and cannot be altered. All programmable functions and values are
stored by the microprocessor in an EEPROM IC, U13. U12 and U13 share a common clock
and exchange data through data lines.
U10 and its associated circuit will reset the microprocessor, U12, to its initial operating
condition in case of a power interruption or glitch on the 5 volt line. U7 is a seven-section
open collector interface IC which provides a level shift between the microprocessor output
pins and other transmitter circuits.
PLL/Synthesizer
U5 is a CMOS PLL synthesizer consisting of a ph ase detector, a programmable reference
divider, a programmable feedback divider, and prescaler. Data input is serially loaded from
U16; this data consists of binary coded numbers representing the reference and feedback
(VCO RF sample) divider ratios required to produce the final transmit frequency. The
reference divider is programmed only on power-up, with a power reset or with a PLL
out-of-lock condition. The feedback divider value changes according to the transmit
frequencies entered by the PTX commands, and is reloaded for the microprocessors
EEPROM every time the transmitter is keyed or de-keyed.
The temperature compensated 14.85 MHz crystal oscillator (TCXO) sets the reference
frequency for the phase-lock loop (PLL) circuit.
The phase detector outputs of U36 (Pins 3 and 4) drive the charge pump circuit of Q6, Q7,
and Q8. The output of the charge pump is fed to the VCO tuning input through an R-C loop
filter, C1, C2, C3, R1 and R2. Transmit audio modulation of the VCO is fed to the loop filter
from the wiper of R2.
The phase detector output of U5 is fed to the VCO tuning input through an R-C loop filter.
Transmit audio modulation of the VCO is fed to the loop filter from the wiper of R2 and
from Q7 ad Q8, that are part of the PLL loop filter.
The lock detector output of U5 is amplified by Q4. When the PLL is in lock, U5Pin 2 is
high, shutting off Q4 and keeping the O/L line low. An out-of-lock condition causes Q4 to
conduct and drive the O/L line high. The O/L line inhibits the transmit switch Q5, as
described in the POWER SUPPLY section; also, it is conducted to J1-Pin 2 and from there to
the FPLB. LED CR2 provides an internal visual indication of an out-of-lock condition.
Power for the VCO is derived from the VCO regulator, Q1.
MDS 05-2528A01, Rev. A
THEORY OF OPERATION
6-13
Modulation
General
Transmit audio from the FPLB enters the Transmitter module on Pin 9 of J1. If an analog
modem (internal 1200 baud or external analog) is in use, the signal will be connected by
DGTL/ANLG switch S2B to the audio path containing a DC blocking capacitor C68. In this
case, the audio is processed by U8B, and if ALC is desired, to U11A. If a digital modem
in selected by S2B, then U8B and U11A are bypassed; the audio is fed directly to the
audio filter at U16-12.
The transmit audio circuit consists of a variable gain amplifier and an active low-pass
filter. Deviation is adjusted by setting the gain of the amplifier with R4. Transmit audio is
fed to the modulation port of the TCXO and to the tune input of the VCO. The amplitude
of the signal fed to the VCO can be adjusted with R2 (high frequency compensation) to
provide the proper frequency response.
Pre-Emphasis
The transmitter contains a 6 dB/octive pre-emphasis circuit that is controlled by the
DE-EMPHASIS switch SW2A on the front panel of the module. Pre-emphasis should only
be turned on for analog applications.
Limiter
If automatic level control (ALC) operation is desired, the MOD. LIMITER switch S2C may
be set to ON to provide a constant audio output to the audio filters for an audio input range
of 20 to +10 dBm. With the ALC turned on, the audio is fed to compressor U11A, and
also to diode detector stage U8C/D. U8C/D create a control voltage filtered by U8A.
This voltage is feed back to the compressor which then maintains a constant output
amplitude. ALC operation should only be used when the transmitter is in the analog
mode.
Power Amplifier
The output of the VCO, Q2 signal source which drives an amplifier chain of Q3, U2, Q10
and U4. The amplified transmitter signal at the output of U4 is nominally 7.5 watts. Power
control of U4 is provided by Q9, loop filter U9B/C, Power Adjustment pot R49 and
directional coupler Z2.
The power amplifiers output then passes through an RF power detector and harmonic filter
circuit before reaching the type BNC antenna connector. The RF power detector consists of a
stripline transmission line directional coupler, and a detector diode, which generates a DC
voltage proportional to the RF power. This voltage goes to the Master Stations FPLB for
alarm and diagnostic purposes via U9D. TX POWER OUTPUT (R49), controls the DC voltage
applied to the control input of U4.
Control Circuits
The transmitter is keyed by grounding the PTT line (J1-9) at the external interface connector.
This input is fed to U6F which then goes to the keyline input of U12, the microprocessor. A
pushbutton switch inside the transmitter module S1, TX KEY, is provided to key the transmitter
manually for test purposes.
6-14
THEORY OF OPERATION
MDS 05-2528A01, Rev. A
Figure 6-6. Block Diagram of MDS 4100 Transmitter
MDS 05-2528A01, Rev. A
THEORY OF OPERATION
6-15
J1-8
J1-4
J1-1
U13
EEPROM
Data Out
Data In
Tx Key
+5V
Y2
U6B
U6A
U6F
TX Audio
J1
U10
RESET
U12
Microprocessor
C68
U8B
14.85 MHz
U8C,D
V Ref
R2
HF Compensation
+5
S2A
Z1
U16D
CR1
Pre-emphasis
Open = Off
Closed = On
R63, R64, C76, C77
Open = Limiter OFF

Closed = Limited ON
S2C
Loop
Filter
C1, C2, C3,

R1, R3
Open = Analog
Closed = Digital
U8A
Modulation
Limiter
U11
Q7
O/L
CR2
Q6, Q8
Charge
Pump
U6C
Analog/Digital
S2B
Mod Input
Y1
TCXO
U5
Frequency
Synthesizer
Q4
Out
of
Lock
TXE2
TXE1
U16B
VCO
Oscillator
Q2
U7E
R4
R9
U2
Q5
Deviation
Q3
U7F
U9C
Frequency
U16C
+13V
U4
Power Output
Q10
Module
Q9
+13V
U15
+10
Voltage Regulators
U14
REV
U9D
Directional Coupler
FWD
U9B
+5
L1, C12
J1-7
FWD
Power
R49
Power
J2
RF Output
6-16
THEORY OF OPERATION
MDS 05-2528A01, Rev. A
CHAPTER 7TROUBLESHOOTING
SYSTEM PROBLEMS
If you have problems with the radio system during installation, the steps outlined below may
help isolate the fault. Some common symptoms are presented in bold text followed by an
explanation and/or suggested checks. If the problem persists or is not listed here, contact
Microwave Data Systems for assistance.
Radio does nothing. No front panel LEDs (Red or Green) are illuminated
For DC powered units

Check for DC power to unit. Measure the primary voltage of the Side A and
Side B DC power supplies at their connections on rear panel terminal strips. The
measured voltage should be within 10% of the nominal voltage for which the
radio is wired.
Check DC fuses on rear panel.
For AC powered units

Check the primary AC voltage to the unit. Normally, an AC power loss simply
causes the internal batteries to take over powering the radio. However, if the
batteries have discharged below 10.5 volts, they are automatically disconnected
from the radio. Under this condition, AC power must be restored for continued
operation. When AC power is restored, the backup batteries will be recharged.
Check AC fuses on rear panel.
AC ALARMAC Radios Only
Indicates a loss of primary AC powerthe radio is continuing to work from its

back-up batteries.
Check AC fuses on rear panel.
Measure the primary power AC line input. If no voltage is present, check any
external circuit breaker on the AC primary power line.
The radio should continue to work from the internal back-up batteries for 4 hours
before the batteries will be completely discharged.
One side (A or B) fails to work on the back-up battery
Check the internal DC power fuses

On the FPLBF1 for Battery A and F3 for Battery B
On the underside of the chassis, check the inline battery fuses
If the unit has been operating from the primary power source for an extended period
of time ( 12 Hours) without the battery holding a charge, it is most likely that the
battery has failed.
MDS 05-2528A01, Rev. A
7-1
All A side alarm indicators are ON and

POWER UNIT A indicator (Green LED by Power Switch) is OFF
Indicates that there is no DC power out of the power supply for Side A
a. Check that the power switch is turned on.
b. Check the output of the Side A power supply.
13.7 Vdc/0.2 V at J7 of the FPLB: J7 Pin 2 is the positive terminal; J7 Pin 3 is
the negative terminal.
On AC models
a. Check the Side A line cord, or swap with the Side B line cord.
b. Check the fuse in the power entry module on the rear of the chassis.
(1-1/2A/3AG/250V fast blow)
On DC models
a. Check the connections to the Side A DC Power Input barrier terminal strip on
the rear of the chassis.
b. Measure the voltage on the strip. The input voltage should be
Nominal Voltage
Operating Range
12 Vdc ------------- 11.520 Vdc

24 Vdc ------------- 2132 Vdc
48 Vdc ------------- 4260 Vdc
125 Vdc------------ 100200 Vdc
c. Check the fuse on the rear of the chassis next to the A Power barrier strip.
12 Vdc10 Ampere Fuse
24 Vdc4 Ampere Fuse
48 Vdc2 Ampere Fuse
Make sure all inter-module cabling and connectors are fully seated.
If everything else checks out OK, but there is still no 13.7 Vdc at J7 of the FPLB,
then it indicates that the power supply for Side A has failed.
All Side A alarm indicators are ON and

POWER UNIT A indicator (Green LED by Power Switch) is ON
7-2
Both the transmitter and receiver for Side A have failed.

Both the transmitter and receiver interface connectors for Side A have been
unplugged.
The DC output of the power supply for Side A is below 11 Vdc. This could be the
result of one of the following situations:
The unit is operating from its backup batteries, and they are starting to become
discharged. Measure the Side A battery at J7 on the FPLB: J7 Pin 2 is the
positive terminal; J7 Pin 3 is the negative terminal.
The Side A power supply fails.
Measure the voltage on J5 of the FPLB; it should be 14.5 Vdc 0.2 Volts. J5
Pin 1 is the positive terminal; J5 Pin 3 is the negative terminal.
TROUBLESHOOTING
MDS 05-2528A01, Rev. A
All Side B alarm indicators are ON and

POWER UNIT B indicator (Green LED by Power Switch) is OFF
Indicates that there is no DC power out of the power supply for Side B.
a. Check that the power switch is turned on.
b. Check the output of the Side B power supply.
13.7 Vdc/0.2 Volts at J4 of the FPLB. J4 Pin 2 is the positive terminal; J4 Pin
3 is the negative terminal.
On AC models
a. Check the Side B line cord, or swap with the Side A line cord.
b. Check the fuse in the power entry module on the rear of the chassis
(1-1/2A/3AG/250V fast blow).
On DC models
a. Check the connections to the Side B DC Power Input barrier terminal strip on
the rear of the chassis.
b. Measure the voltage on the terminal strip. The input voltage should be
Nominal Voltage
Operating Range
12 Vdc-------------- 11.520 Vdc

24 Vdc-------------- 2132 Vdc
48 Vdc-------------- 4260 Vdc
125 Vdc ------------ 100200 Vdc
c. Check the fuse on the rear of the chassis next to the Side B power barrier strip.
24 Vdc4 Ampere Fuse
48 Vdc2 Ampere Fuse
125 Vdc 2 Ampere Fuse
Make sure all inter-module cabling and connectors are fully seated.
If everything else checks out OK but there is still no 13.7 Vdc at J4 of the FPLB,
then it indicates that the Side B power supply has failed.
MDS 05-2528A01, Rev. A
TROUBLESHOOTING
7-3
All Side B alarm indicators are ON and

POWER UNIT B indicator (Green LED by Power Switch) is ON
Both the transmitter and receiver for Side B have failed.

Both the transmitter and receiver interface connectors for Side B have been
unplugged.
The DC output of the Side B power supply is below 11 Vdc. This could be the result
of one of the following situations:
The unit is operating from its backup batteries, and they are starting to become
discharged. Measure the Side B batterys voltage at J6 on the FPLB: J6 Pin 2 is
the positive terminal; J6 Pin 3 is the negative terminal.
The Side B power supply failed.
Measure the voltage on J4 of the FPLB; it should be 14.5 Vdc 0.2 volts: J4
Pin 1 is the positive terminal; J4 Pin 3 is the negative terminal.
REMOTE LED flashes continuously
This indicates that the microprocessor on the FPLB has failed.

In some cases it may be possible to clear a transient CPU fault by momentarily
powering down the Master Station and turning it back on. This should be tried before
starting any detailed troubleshooting.
Verify that the + 5 Volt supply is connected to Pin 44 of the microprocessor
U16 and U17.
If these techniques fail to correct the problem, contact Microwave Data Systems
to return the FPLB for servicing.
Fan does not operate
The fan should operate whenever primary power is turned on for either Side A or
Side B.
Check fuse F1 on FPLB and replace if necessary (1A/3AG/250V fast blow).
Check connections for fan power on the rear panel PC board assembly J11.
Pin 1 + (Red); Pin 2 (Black) at approximately 13.5 Vdc.
TX ALARM, RF ALARM & LO ALARM illuminated; DC ALARM OFF
7-4
The corresponding transmitter Phase-Locked Loop (PLL) is out-of-lock.

a. Replace the defective transmitter or its PC board.
b. If no spare transmitter units are available, contact Microwave Data Systems for
a replacement transmitter PC board. Part Number: 03-2391AXX.
Zero or low DC voltage at the transmitter module.
Verify that the DC power supply voltage at the transmitter is at least 13.6 Volts
under load. This is best tested at the internal fuse of the transmitter module; however,
a quick voltage check can be made at the transmitter interface connectors on the
FPLB. When the unit is keyed, the voltage typically drops 1 Vdc from 14.5 Vdc to
13.5 Vdc.
TX A J3 + Pin 9/ Pin 10
TX B J2 + Pin 9/ Pin 10
TROUBLESHOOTING
MDS 05-2528A01, Rev. A
TX ALARM, and RF ALARM are illuminated,

LO ALARM and DC ALARM are OFF
This indicates that the power output from the corresponding transmitter has dropped
below 1.25 watts.
Verify that the DC power supply voltage at the transmitter is at least 13.6 Volts
under load. This is best tested at the internal fuse of the transmitter module; however,
a quick check can be made at the transmitter interface connectors on the front panels
logic PC board. When the unit is keyed, the voltage typically drops 1 Vdc from
14.5 Vdc to 13.5 Vdc.
TX A J3 + Pin 9/ Pin 10
TX B J2 + Pin 9/ Pin 10
If the LED indicates an alarm when that transmitter is selected as primary, but no
alarm when the transmitter serves as the backup, then check the SWR of the antenna
or duplexer.
Try adjusting the RF Power Output adjustment for rated output.
Unit has no apparent power output,

TRANSMIT A/AUTO/B switch in center (AUTO) position,
but no alarm LEDs are illuminated.
Examine the green TRANSMIT LED in the top center portion of the front panel. If it is
OFF, the transmitters are not being keyed. The RF alarm functions only with a
keyed transmitter.
If the unit is externally keyed, for example by RTS activity, it may be normal to have
no output during idle periods.
Should the unit be configured for continuous keying? If so, make sure the keyline is
properly set.
w/4800 BPS modem installedposition Jumper J13 on the front panel to the
continuous position (J13, Pins 3 & 4 shunted).
w/9600 BPS modem installedposition Jumper J18 on the modem board to the
Continuous RTS position. (J18, Pins 2 & 3 shunted)
If the green TRANSMIT LED is ON, but there is still no power output
a. Manually select the other transmitter to see if it works properly.
b. Measure the power output of each TX module individually.
Connect a wattmeter/dummy load to the chassis ANT connector.
If no output is measured at the ANT connection, re-test with the
wattmeter placed directly at the transmitter modules RF output Type N
connector.
If both transmitters have power output from their Type N connectors, but
there is none at the rear panel ANT connector, check the coaxial cables
between the transmitters, transfer relay, duplexer, and ANT connector.
Continued on next page
MDS 05-2528A01, Rev. A
TROUBLESHOOTING
7-5
Unit has no apparent power output,

TRANSMIT A/AUTO/B switch in center (AUTO) position,
but no alarm LEDs are illuminated. (Continued)
c.
d.
e.
Look for problems with the transfer relay

In a quiet environment it is often possible to hear the relay mechanism click
as it changes state. Listen for the relay to click when you change
transmitters by using the TRANSMIT A/AUTO/B switch on the front panel.
Using an ohmmeter, check for continuity between the various ports on the
relay.
Energized:
J1 & J4; J2 & J3
De-energized: J1 & J3; J2 & J4
Check for 12 Vdc on its control lines when Transmitter A is selected.
Check for loose or frayed RF coaxial connections.
Check the duplexer for proper connections.
Transmitter line from the T/R relay to the TRANSMIT connector on the
duplexer.
Receiver line from the splitter to the RECEIVE connector on the duplexer.
Replace the duplexer with a properly tuned unit if the transmitter frequency has
been changed from the original frequency by more than 1 MHz. (Contact the
factory for ordering assistance.)
Green RECEIVE LED in lower center of front panel always illuminates,

but no alarm LEDs are on.
7-6
Indicates that the receiver is always receiving a signal.

This is normal if this unit is a hot standby remote monitoring a repeater which is
always keyed, but otherwise it could indicate a problem.
If it is not normal to be continuously receiving a signal while the station is connected
to the antenna system
There is interference on the channel from intermodulation distortion (IMD) or
from other nearby equipment
or
The SQUELCH is improperly set for both receivers.
Disconnect the antenna to see if the condition clears up.
If green RECEIVE LED stays ON, check the squelch adjustment on the receivers.
If the green RECEIVE LED goes OFF, the interference is being received via the
ANT port.
If the unit is serving as the Master Station in the system, check to see if a remote
radio on-channel is stuck in the transmit mode.
TROUBLESHOOTING
MDS 05-2528A01, Rev. A
When no signal is being received, the Green RECEIVE LED in lower center of front
panel always illuminates, the RECEIVE A/AUTO/B switch is in AUTO and one
receiver shows an alarm. (No alarm with RXA or RXB only selected.)
In this case, the receiver with the Alarm is probably actually the good receiver. The
other receiver probably has had a failure in the squelch circuit causing the squelch
line to be high even when no signal is received. Since the squelch is high on one
receiver and not the other, the receiver with the low squelch is declared to be in
alarm.
Check each receivers sensitivity with an on-channel signal from a signal generator
connected to the ANT port. Refer to Chapter 4Field Tests and Adjustments under
the section titled Receiver Set-UpAll Models for instructions on checking sensitivity
and setting the squelch.
During normal operation while a signal is being received,

the Green RECEIVE LED in lower center of front panel illuminates,
and one receiver shows an alarm.
In this case, the receiver with the alarm has poor sensitivity, or has failed to receive.
Verify the receiver sensitivity and the setting of the squelch adjustment on both
receivers. Refer to Chapter 4Field Tests and Adjustments under the section titled
Receiver Set-upAll Models for instructions on checking sensitivity and setting the
squelch.
Use the manual receiver selection switch to confirm the failed receiver, and replace
the receiver.
If the squelch is operating properly and the weak signals from the desired station are
opening the squelch of only one receiver, check the coaxial cables and connections
between the receiver splitter, duplexer and the ANT connector for damage.
If one receiver is opening its squelch from undesired weak signals, try increasing the
squelch level on the most sensitive receiver. Verify that both receivers can properly
detect the desired signals from the systems remote stations.
No signal is being received (the green RECEIVE LED is OFF),

but RXA ALARM or RXB ALARM is displayed.
The PLL in the corresponding receiver has failed.

The corresponding receiver has no, or low, DC power, or the DC supply has failed.
Check for +13 Vdc between the receivers 9-pin connector Pin 2 and the chassis.
If the DC voltage is OK, replace the failed receiver.
Green RECEIVE LED in lower center of front panel never illuminates.
This indicates that the receivers are not receiving a signal.

Check to see if the radios at the other end of the link are in fact sending.
Check coaxial cables and connectors between the splitter, duplexer, and ANT
connector.
Check the antenna system and cabling for breaks or other damage.
Check receiver sensitivity. Refer to Chapter 4Field Tests and Adjustments under
the section titled Receiver Set-UpAll Models for instructions on checking sensitivity
and setting the squelch. It is most likely there is a common failure for both receivers.
MDS 05-2528A01, Rev. A
TROUBLESHOOTING
7-7
No alarm LEDs, but radio does not communicate.
The problem may be in the radio, the wiring between the radio and the computer, the
antenna, cabling between the radio and antenna, or in the propagation path.
Use the order wire to establish voice communication over the radio path and
determine that the antenna and path propagation are adequate.
If your remote transceivers have built-in diagnostics, then use the Loopback
diagnostics to verify the operation of the Master Station and remote transceiver.
If the order wire is OK or diagnostics operate properly, then the radio, antenna and
propagation path are OK; the problem is likely in the computer, wiring, or protocol.
Verify that the Master Stations receive and transmit frequencies are correct, and
complement the frequencies used by the remotes.
Verify that the antenna system is properly situated and the SWR is 1.5:1.
Check the modem activity indicator LEDs on the modem PC board:
TXD should flash indicating that a poll is being sent;
RXD and DCD should flash indicating that a response is being received.
TEST POINTS ON THE FRONT PANEL LOGIC BOARD

There are twelve Front Panel Logic Board test points, eleven of them with in-series isolation
resistors mounted on-end on the PC board. These resistors provide current limiting to protect
against accidental shorts and are a convenient place to hook on a test probe, oscilloscope
probe, etc., for troubleshooting purposes. The test points should not be used for providing
power to any other circuits.
Table 7-1. Front Panel Logic Board Test Point Functions
TEST POINT
7-8
COLOR
FUNCTION
TP1
Red
+13 Vdc Switched to Side A
TP2
Red
+13 Vdc Switched to Side B
TP3
Red
+13 Vdc Primary Power Input
TP4
Green
+10 Vdc Regulated
TP5
White
+5 Vdc Regulated
TP6
Violet
5 Vdc regulated
TP7
Orange
Receiver A Received Signal Strength Indication (RSSI)
TP8
Orange
Receiver B Received Signal Strength Indication (RSSI)
TP9
Blue
Transmit Audio Input
TP10
Gray
Receiver A Audio Output
TP11
Gray
Receiver B Audio Output
TP12
Black
Ground/DC Return/Chassis
TROUBLESHOOTING
MDS 05-2528A01, Rev. A
CHAPTER 8USING THE

DIAGNOSTICS
COMMUNICATIONS CHANNEL
INTRODUCTION
To take advantage of the remote control and diagnostics capabilities of an MDS 4100
Smart Master Station, the operator must establish a Diagnostics Communications
Channel between the Master Stations DIAGNOSTIC port and a computer running the MDS
2000 Diagnostics and Control System (DCS) software. Chapter 2System Design and
Applications contains a description of the Diagnostic Channel and the basic hardware
requirements.
Many start-up problems encountered in establishing this communications channel are the
result of unfamiliarity with the requirements of the computer hardware and software
configuration. The next few pages review both hardware and software topics that should aid
in solving many common problems. Detailed information on the installation and operation of
the DCS software is contained in a separate users guide available with the software. (MDS
Publication 05-1919A01.)
Two main areas can be sources of troublethe Smart Master Station and its associated
equipment, and the computer hardware and software.
Before doing anything else...
1. Verify that the DCS software is properly installed by following instructions given in
the software Users Guide.
2. Check the Master Station by directly connecting a PC running MDS 2000
Diagnostics and Control System software program version 1.6.0 or later.
(If the program is the earlier version with a file name of SMART4, contact
MDS for an upgrade.)
Before proceeding with any troubleshooting, make sure of two things:
1. The system equipment is wired correctly.
2. The data rates in the Equipment Lists agree with the capabilities of the MDS 4100
Series Master Station and any associated modems.
If the problem persists, or if the problem is not listed, contact Microwave Data Systems for
further assistance.
DIRECT CONNECTION CHECKS (RS-232 Only/No Modems)
It is always advisable to test the connection between the personal computer and the Smart
Master Station. Even though the following procedure is intended for use on systems in which
no modems are used, it is recommended as a preliminary check for any system.
MDS 05-2528A01, Rev. A
8-1
DIRECT CONNECTION CHECKS (RS-232 Only/No Modems) Continued

If the direct RS-232 connection arrangement fails to operate properly, do the procedure
which follows.
1. Verify that the diagnostic program will work with your hardware. The computer
should be an IBM or IBM-compatible type.
2. Verify that the system is running a compatible version of either MS-DOS or IBMDOS for your operating system. If a start-up screen appears on screen when you first
run the MDS2000.EXE file, the operating system and hardware are compatible; if
not, install the proper operating system.
3. Check the compatibility of your graphics card and the diagnostics program by
typing: MDS + ENTER . The MAIN MENU should appear in either one of these cases.
4.
Verify that the serial port is properly configured as COM1, COM 2, COM3 or
COM4. If the serial port is not properly configured, go to the SETUP MENU and
specify the correct serial port.
5. Request one of the graphics screens by selecting F2 from the MONITOR MENU: ALARM
STATUS SCREEN. You should see a representation of the front panel on the screen. If
the error message COMM FAULT appears, the problem may be one of the following:
a. The diagnostics program cannot find the serial port in the computer.
If the computer has a serial port assigned for communications with the master
station, check to see that it is properly configured through the programs PC
AND SYSTEM SETUP MENU."
b. The DTE/DCE switch on the rear panel of the chassis may not be appropriate.
Set it to DTE for direct connection to a PC.
c. There is no communication between the computer and the SMART Master
Station.
Check the cable and cable connections between the serial port and the Master
Station. The best way to check this is to use an RS-232 breakout box." Place it
inline to monitor the handshaking line and the data line in operation. Use a
standard serial cable to connect the serial port and the Master Station.
When the program first displays a graphics screen, the computer raises RTS
(Pin 4) high, and expects a CTS (Pin 5) high back from the Master Station.
Also, the PC will raise DTR (Pin 20) high and expect a DSR (Pin 6) high back.
The computer then sends TX data (TXDPin 2) and expects RX data back on
RXDPin 3.
If the computer does not receive RX data back from the Master Station it
displays a COMM FAULT message in the MASTER ALARM STATUS screen or in
any of the graphics screens. If a COMM FAULT is displayed, check the interface
cable and its wiring between the Master Station modem connector and the PC.
6. If the problem persists, open the front panel of the Master Station to access the
FPLB. To check the wiring and communications circuitry for data signaling activity
up to the microprocessor, use an oscilloscope. Monitor U14 Pin 2 (directly above S9)
for TX data from the computer and Pin 3 for data back from the microprocessor.
If the problem cannot be resolved, contact Microwave Data Systems for assistance.
8-2
DIAGNOSTICS
MDS 05-2528A01, Rev. A
PC to MODEM to MODEM to RADIO TROUBLESHOOTING

This procedure is in two parts according to the sequence in which the check should be done.
These instructions assume that the direct connection arrangement between the computer and
Smart Master Station has already been checked and was functioning properly.
At the Computer End
a. Verify that the modem is a Hayes-compatible modem. The diagnostics program
requires a Hayes-compatible modem.
b. Check that the modem is capable of the baud rate you want to use and that it is set
for the same baud rate. (Read the modem installation manual for information on its
capabilities and configuration.)
c. For a modem inside the PC: Verify that serial port is set to either COM1 or COM2.
For a modem external to the PC: Verify that the modem is properly connected to
either COM1 or COM2 of the PC.
d. Verify that the Equipment List has the correct baud rate installed for that Master
Station by pressing F9 from the MAIN MENU and follow the Equipment List Editors
instructions in the MDS 2000 Diagnostics and Control System User Guide.
e. For internal & external modems: With the MAIN MENU displayed, select F8 for the PC
AND SYSTEM SETUP screen and verify that the program is set to the same COMM port
as is the modem.
f. With the MAIN MENU displayed, press F8 to enter the PC & SYSTEM SET UP menu.
When the PC & SYSTEM SET UP screen is displayed, press F6 to enter the SET SERIAL
PORT menu. This menu will allow you to set the desired COMM port.
If the error message COMM FAULT continues to appear, the diagnostic program
cannot access the modem and the following is required:
For a modem internal to PC: the modem and diagnostic program need to be set
to the same COMM port.
For a modem external to the PC: check the serial port visually and through the
diagnostics program. Either the modem is not properly connected to the correct
serial port or the serial port is not set correctly in the PC AND SYSTEM SETUP
screen.
At the Smart Master Station Site
a. Is there a Hayes-compatible auto-answer modem connected to the DIAGNOSTIC port
on the rear of the Master Station?
b. Is the modem connected to the DIAGNOSTIC port on the Smart Master Station
through a 1:1 straight-through cable? If so, set the DTE/DCE switch on the Smart
Master Stations Rear Panel PC Board to DTE. See Figure 3-12 for the location of
the switch.
c. Is the modem connected to the DIAGNOSTIC port on the Smart Master Station
through a null modem cable (Pin 2 at end A of the cable is connected to Pin 3 at the
B end. Pin 3 at the A end is connected to Pin 2 at the B end.)? If a null modem cable
is used, S1 on the Smart Master Stations rear panel should be set for DCE.
MDS 05-2528A01, Rev. A
DIAGNOSTICS
8-3
At the Smart Master Station Site Continued

d. Confirm that the modem is set for auto-answer. This may be either a hardware or
software switch on the modem. Usually, there is an LED indicator on the modem
labeled AA to indicate when the unit is in the Auto-Answer mode. On most
modems, the modem is in the Auto-Answer mode when the AA LED is lit. Check
the modem manufacturers manual for details.
e. If a second telephone line is available at the Master Station site, use a phone on that
line to call the telephone line to which the modem is connected and thus verify
whether or not the modem will answer an incoming call.
f. If the Smart Master Station and modem are wired correctly and the modem
answers an incoming call, proceed to the PC/CPU site and follow the Modem
Operation Check procedure which follows.
Modem Operation Check from the Control Site
a. Start the MDS 2000 Diagnostic and Control System Software program on the PC.
b. Press F2 for the MONITOR MASTER STATION and F2 to display the ALARM STATUS
SCREEN . An automatic connection to the Master Station should begin. You should be
able to hear the telephone dialing tones, ringing and a data carrier tone from the
modem if it is equipped with a speaker and it is turned on.
After the modems are exchanging data, a CONNECTED message should appear on
the screen. Shortly after the two systems are connected, you should see the ALARM
STATUS screen displayed with correct LEDs lit in simulation and no COMM FAULT
error messages in the screen heading. For an external modem, TX and RX data lights
will be flashing to indicate continuous communications with the Master Station. Any
screen should be accessible at this point, as the diagnostic program is fully
operational.
GENERAL MODEM PROBLEMS
8-4
Whenever the modem loses the carrier-detect signal and hangs-up, CD and OH
indicators will go out. This may take place under normal conditions; for example,
if there is heavy noise on the line, or if the telephone line is no longer connected
between sites.
Most Hayes-Compatible modems are alike, but a few do not respond to all of the
Hayes operating commands. If all else fails, try operating the system with another
brand or model of 1200 bps modem.
DIAGNOSTICS
MDS 05-2528A01, Rev. A
APPENDIX A1200 bps

BELL 202T COMPATIBLE MODEM
Optional System Equipment
Assembly P/N: 03-1084A03
INTRODUCTION
The 03-1084A03 modulator/demodulator (modem) was designed specifically for use with
MDS data communications radio products, it mounts within the radios housing.
The DATA port is the connection to the radio communications channel through which
telemetry data is exchanged between a central CPU and remote data sets (RTUs, PLCs and
PCs) in the system. This RS-232 port uses a standard DB-25 connector configured as DCE to
connect external data terminal equipment such as a remote terminal unit (RTU) or personal
computer in order to communicate through the Master Stations built-in modem.
The 1200 bps modem is compatible with the Bell 202T standard and can support a full RS232C interface requirement. The modem is normally used for a 1200 bit per second data rate;
however, it can operate at any speed down to 50 bps. Five LED indicators are included on the
modem board to indicate the status of the RXD, TXD, DCD, RTS and CTS lines, and
provide a quick visual check of modem operation.
Figure A-1 shows the location of the modem on the FPLB within the Master Station.
SPECIFICATIONS
Power Requirement:
+10 Vdc @ 20 mA(no load, no LED indicators)
Audio Levels:
Transmit: +6 dBm Nominal @ 600

Receive : 10 dBm Nominal
Tone Frequencies:
Mark:
Space:
Data Input Levels:
Accepts RS-232C (10 volts) logic levels.

Diode protection standard on RTS, TXD inputs, and optional on
CTS, DCD, RXD lines.
Data Output Levels:
RS-232C compatible (10 volts)
MDS 05-2528A01, Rev. A
1200 Hz, adjustable

2200 Hz, adjustable
A-1
AAAAAAAAA
AAAAAAAAA
Figure A-1. Top ViewTypical Hot Standby Master Station

1200 bps Modem Installed at Position 2
REMOTE TERMINAL DATA EMULATOR
During the test and alignment procedures which follow, it will be necessary to control the
transceiver's transmit functions by manually simulating incoming data to the modem. This
can be accomplished in several ways: 1. by plugging in a breakout box to the modem
connector on the rear panel, or 2. by building a simple data terminal emulator with two
switches. Figure A-2 illustrates the wiring for a terminal emulator or jumpers on a breakout
box.
The data emulator is built from common componentstwo toggle switches, a DB-25 plug
and socket and a small boxavailable from most electronic parts supply stores. SW1 & SW2
are single-pole single-throw toggle switches.
MODEM PORT
RTS
4
J1
DSR
TXD
+5 VDC
STANDBY
XMTR KEYED
SW1
SW2
SPACE
MARK
Figure A-2. Data Terminal Emulator Wiring
A-2
APPENDIX A
MDS 05-2528A01, Rev. A
OPERATION OF REMOTE TERMINAL DATA EMULATOR

Listed below are the functions of the two toggle switches in emulating data signals. These
functions are called for in the alignment procedures which follow later in this chapter.
Close SW1 to key the transmitter by controlling the RTS line.
SW1 must be closed for SW2 to emulate transmit data (TXD) from the terminal.
SW2 is open to emulate data that generates a mark condition.
SW2 is closed to emulate data that generates a space condition.
Table A-1. Rear Panel MODEM Connector Functions

Functions with 1200 BPS Modem Installed
PIN NO. & FUNCTION
PIN NO. & FUNCTION
1.
Protective Ground
6.
Data Set Ready (DSR)*
2.
Transmit Data In (TXD)
7.
Signal Ground
3.
Received Data Out (RXD)
8.
Data Carrier Detect (DCD)
4.
Request-To-Send (RTS)
19. +10 Vdc
5.
Clear-To-Send (CTS)
20. DTR (No Connection)
*DSR wired to +5 V in modem.
NOTES
1. The radio is configured as DCE (Data Communications Equipment) as opposed to
DTE (Data Terminal Equipment).
2. These lines are inputs: TXD and RTS.
3. These lines are outputs: RXD, CTS, DSR and DCD.
13
25
14
Figure A-3. Modem DB-25 Rear Chassis Connector

MDS 05-2528A01, Rev. A
APPENDIX A
A-3
NOTE
During the following transmitter frequency and deviation
alignment procedures, two methods for data emulation and
control are used: 1. Jumpering pins on a DB-25 connector or
breakout box, or 2. Using the Remote Data Terminal Emulator
switch box previously described in this appendix. References to
SW1 and SW2 are on the Remote Data Terminal Emulator as
shown in Figure A-2.
INTRODUCTION TO ALIGNMENT
The following is the procedure for aligning the MDS Bell 202T modem. Chapter 4 of this
manual describes the procedure for setting the deviation of the transmitter with MDSs 1200
bps modem installed in the radio. Perform that procedure after this one, if the modem output
level adjustment, R145, is changed.
The modems mark and space tones can be monitored and measured on a communications
service monitor set to receive the radios transmitted signal. The same monitor can generate
the mark and space test tones to check out the receive functions of the modem.
ALIGNMENT PROCEDURES
See Figure A-4 in this appendix for the location of the adjustments on the modem PC board.
Setup for Testing and Adjustment
1. Lower the front panel of the Master Station to the service position.
2. Connect a break out box or the Data Terminal Emulator to the MODEM connector
on the rear panel of the chassis.
3. Connect an audio frequency counter to TB9-TX AUDIO on the FPLB to monitor the
transmit audio signal or use a communications monitor set to the radios transmit
signal.
4. Raise RTS line on the DB-25 MODEM connector on the chassis rear panel by
jumpering pins 4 and 6 together. (SW1 closed) This is verified by the RTS and CTS
LEDs lighting on the modem.
Set Mark Tone Frequency
1. Measure the Mark frequency. It should be 1200 Hz, 10 Hz.
2. If necessary, adjust R118 on modem for a 1200 Hz Mark tone.
Set the TX Audio Output Level
1. Measure the Mark tone output level to the transmitter at TB9-TX Audio. The level
should read 10 dBm.
2. If necessary, adjust R145 on the modem for 10 dBm output at TB9.
3. The 10 dBm level should fully modulate the transmitter to its rated deviation. If it
does not, consult the transmit deviation alignment instructions in Chapter 4 of this
manual.
A-4
APPENDIX A
MDS 05-2528A01, Rev. A
Set Space Tone Frequency

1. Raise the TXD line on the DB-25 MODEM connector by jumpering together Pins 2,
4 & 6. (SW1 & SW2 closed)
2. Look at the LEDs for TXD, RTS, and CTS on the modem. If the TXD line has
actually gone high, all of these LEDs will be lit.
3. Monitor the transmit modulation signal at TB9-TX AUDIO output on the FPLB with
an audio frequency counter or use a communications monitor set to the radios
transmit signal.
4. Measure the Space tone frequency; it should be 2200 Hz, 10 Hz.
5. If necessary, adjust R120 on modem for a 2200 Hz Space tone, 10 Hz.
6. Remove jumpers from Pins 2, 4 & 6 of the DB-25 DATA connector on the chassis rear
panel.
RXD Detect Threshold
1. Unkey the transmitters by removing all jumpers from on the DB-25 MODEM
connector. (SW1 & SW2 open.)
2. Connect the service monitor to the ANT connector on the rear panel of the radio.
3. Set the service monitor to generate an on-channel signal modulated with a
continuous 1200 Hz tone at 2.5 kHz for 12.5 kHz channel radios and 3.5 kHz for 25
kHz channel radios.
4. Detection of the mark tone is verified if the DCD LED on the modem is on and the
RXD LED is off.
5. Gradually increase the frequency of the tone until the RXD LED light indicates
detection of a Space tone. It should light between 1700 Hz and 1900 Hz.
6. Decrease the tone frequency until the RXD LED turns off. It should go out between
1600 Hz and 1800 Hz.
7. If necessary, adjust R126 to set this threshold, and repeat steps 5 and 6 of this step.
Conclusion
The modem alignment is now complete. Disconnect all test equipment and reconnect the
interface equipment (RTU, modem or computer) to the DATA connector. Set up the Master
Station for normal operation.
MDS 05-2528A01, Rev. A
APPENDIX A
A-5
Jumper For No LEDs

Jumper For Internal LEDs
RTS
R140
U110
+ +
CR118
CR117
CR119
TXD
RXD
CR120
INT
CR111
C133
CR102
CR103
CR104
Q101
C109
R121
J102
R106
R107
CR110
U102
CR109
C121
R129
R114
CR112
R128
R127
R125
U105
U104
C104
C106
R117
R119
+C107
C112
R122
R123
C102
R137
+
C122
J103
R103
C119
R115
R116
C108
C130
R131
C103
R110
R108
R109
R132
R135
U103
C110
R124
C113
C120
U108
L102
R145
R145
+
+
Q102
C111
C105
C116
C117
R104
U106
CR108
U101
3 4
EXT
CR105
C101
U107
C138
C135
R136
CR114
C115
OFF
R105
C139
C126
R133
CR101
C134
C127
R111
CR115
CR113
J101
R102
R101
R130
J104
U109
C114
C132
CR121
6.
8.
10.
14.
15.
25.
26.
DCD
R141
R146
J102
CR116
CTS
Q103
R139
C124
C125
TX AUDIO
OUTPUT (EXT)
Jumper For External LEDs
R113
R144
J103
C136
C128
R143
1 2 3 4 5 6
C131
Data Carrier Detect

Ground
Data Set Ready
Clear To Send
Request To Send
Receive Data
Transmit Data
Ground
12.
14.
16.
18.
20.
22.
24.
26.
Reference Voltage TP101

Eye Pattern Output TP102
C137
J101
R126
R118
R120
R112
Receive Mark/Space Threshold Adjustment
Receive Audio
Receive Unsquelch Sensor
Transmit Audio
Ground
+10V
PTT
Ground
Mark Tone Adjustment (1200 Hz)

Space Tone Adjustment (2200 Hz)
Figure A-4. Test Points & Jumpers for MDS 1200 BPS Modem
MDS P/N: 03-1084A03
A-6
APPENDIX A
MDS 05-2528A01, Rev. A
THEORY OF OPERATION (See Figure A-5 )

Modulator
The modulator consists of a monolithic function generator integrated circuit, U104, which
generates an audio tone whose frequency depends on the status of Pin 9, the data input. A
voltage-controlled oscillator is included in the IC, the frequency of which is determined by
either R118 or R120. When Pin 9 is high, R118 and C104 determine the frequency of
oscillation. When Pin 9 is pulled low, R120 and C104 control the frequency of the oscillator,
whose output appears at Pin 2 of U104.
Normally, for operation in the Bell 202 format, R118 is adjusted to produce a 1200 Hz
mark tone and R120 is set for a 2200 Hz space tone. Transmit data is supplied to Pin 9 of
U104 from one section of U101, a quad RS-232 line receiver.
Demodulator
U105 is a phase-locked loop (PLL) FSK demodulator. Frequency-shifted audio from the
radio receiver is applied to Pin 2, which is one input of a phase detector. The other input to
the phase detector is the internal voltage-controlled oscillator (VCO), the frequency of which
is determined by C108 and R126. The phase detector produces an error voltage when the
incoming audio signal frequency differs from the VCO frequency. This error voltage is
applied to a comparator, whose output is the recovered data information.
The PLL circuit also produces a lock detect signal. This signal functions as a data carrier
detect (DCD) logic signal to the RTU.
Interface and Control Circuits
The 03-1084A03 modem uses a pair of special function integrated circuits to make the
modem compatible with RS-232 signals. U101 is a line receiver, translating the RTS and
TXD lines to CMOS compatible signal levels, while U106, a line driver, provides the 10
volt output swing required to drive the DCD, RXD, and CTS data lines.
Timer integrated circuit U103 introduces a delay between request-to-send (RTS) and clearto-send (CTS) signals used in the RS-232 interface. The values of R110 and C102 determine
a timing interval of approximately 10 ms. This timing interval can be lengthened, if required,
by increasing the values of R110 and C102.
MDS 05-2528A01, Rev. A
APPENDIX A
A-7
U102A
+
RTS
PTT
CR102
U101B
CR101
U101A
U106A
NOT USED
ON MASTER
STATIONS
CTS
U103
10 MSEC
DELAY
RTS
CTS
PTT
EXT TX AUDIO
+
TXD
U101C
CR103
TRANSMIT
AUDIO
U104
MODULATOR
TXD
P/O U110
R118
MARK
ADJ.
R120
SPACE
ADJ.
DCD
CR104
U101D
RXD
CR105
U102D
Q101
U106B
RUS
DCD
U102C
U106C
RECEIVE
AUDIO
P/O U110
U105
DEMODULATOR
RXD
NOT USED
ON MASTER
STATIONS
R126
THRESHOLD
ADJ.
DATA FROM P
ENABLE
+10
U107
VOLTAGE
CONVERTER
10
TO U106
Figure A-5. Bell 202T Compatible Modem Block Diagram

MDS P/N: 03-1084A03
A-8
APPENDIX A
MDS 05-2528A01, Rev. A
APPENDIX B
TONE ACTIVATED TRANSMIT (VOX)
ASSEMBLY
PC Board Assembly P/N: 03-1098A01
INTRODUCTION
The Tone-Activated Transmit (VOX) assembly is used when there is no other method of
keying the radio. This is frequently a requirement when a master station is used as a
polling remote to communicate with a repeater. It senses the presence of an audio tone on
the transmit audio line and keys the transmitter. When installed in an MDS 4100 Master
Station, the VOX assembly board is mounted on standoffs on top of the FPLB in Position 2.
(See Figure B-1.) The VOX assembly monitors the audio input line on the rear panel barrier
strip and keys the transmitter ( PTT ) whenever there is audio present on the line. A ribbon
cable connects J201 of the VOX assembly to J14 on the FPLB.
AAAAAAAAA
AAAAAAAAA
Figure B-1. Top View of Typical MDS 4100

VOX Board Assembly Mounted on FPLB Assembly at Position 2 or 3
MDS 05-2528A01, Rev. A
B-1
SPECIFICATIONS
Power Requirements:
Key-up Time:
Release Time:
+10 Vdc at 4 mA standby; 8 mA activated

Less than 2 ms
Less than 10 ms
ALIGNMENT
Alignment of the 03-1098A01 tone-activated transmit assembly consists of setting VOX gain
control R204 so that the transmitter keys with a transmit audio tone level which is 6 dB
below normal (system) audio levels. If the external modem has no means of varying its
transmit audio level, an audio oscillator with variable frequency and output level is required.
See Figure B-2, below, for the location of the PTT switch SW201 and the Gain
potentiometer R204.
The correct adjustment procedure is as follows:
1. Rotate R204 fully counterclockwise.
2. Apply a 1200 Hz tone to the transmit audio pins 10 & 11 of TB1 on the rear panel of
the chassis. Set the amplitude of the audio oscillator 6 dB lower than the normal
system audio level.
3. Rotate R204 slowly clockwise until LED indicator CR206 begins to flicker.
4. Carefully continue to adjust R204 until CR206 glows steadily without flickering.
This completes the VOX gain adjustment.
J201: NOT USED WITH MASTER STATION
J201
1
J202
1
2
R203
R205
R204
GAIN
C205
R207
R206
C204
U201
C207
R210
R212
DEV.
CR204
C206
R209
26
R202
CR201
25
R201
C208
+
C201
C203
CR
206
CR205
R211
R208
C202
SW201
PTT
FREQ.
25
26
J202 TO J14 ON FRONT PANEL LOGIC BOARD

3.
4.
6.
8.
10.
15.
17.
21.
25.
14, 26.
OUT OF LOCK
UNFILTERED RX AUDIO
FILTERED RX AUDIO
RUS (RECEIVER USQUELCHED INDICATOR)
TX AUDIO
+10V
+13V
PTT
PTT
GROUND
Figure B-2. VOX Board Component Layout
B-2
APPENDIX B
MDS 05-2528A01, Rev. A
THEORY OF OPERATION
The transmit audio line is directly connected from the modem to the FPLB. Audio on this
line is amplified by U201D; the gain of this amplifier is set by R204. The amplified audio is
filtered and buffered, and fed to a half-wave rectifier consisting of diode CR204 and
capacitor C207. Amplified audio appearing at the rectifier is detected by CR204, with the
resulting DC voltage appearing across C207. This DC voltage is fed to U201A, whose output
goes low when the voltage across C207 is of sufficient level. The output of U201A is coupled
to the PTT line by a diode. When the output of U201A goes low, LED indicator CR206
illuminates, indicating that the transmitter has been keyed by the VOX Board.
The transmit test (PTT) switch, SW201, is provided as a convenient way for service
personnel to momentarily key the transmitter for test purposes.
TRANSMIT
AUDIO
TRANSMIT
AUDIO
+
R204
GAIN
U201C
U201B
U201A
CR206
CR204
U201D
3KHz
LOWPASS
FILTER
BUFFER
C207
PTT
PTT
SW201
TRANSMIT
TEST
Figure B-3. VOX Board Block Diagram

ASSEMBLY REMOVAL
If removal of the Tone Activated Transmit (VOX) Assembly is required, see Figure B-4 for
hardware and cabling information.
CABLE ASSY. 03-1096A02
03-1098A01
VOX ASSEMBLY
To J14 on
Front Panel
Logic Board
J201
J202
(N/C)
Figure B-4. VOX Board Mounting and Cabling
MDS 05-2528A01, Rev. A
APPENDIX B
B-3
This page intentionally blank
B-4
APPENDIX B
MDS 05-2528A01, Rev. A
APPENDIX C
4800 BPS MODEM & PORT
Kit P/N: 03-1286A11
INTRODUCTION
The modem and its associated rear panel DATA port is the connection to the radio
communications channel through which telemetry data is exchanged between a central CPU
and remote data sets (RTUs, PLCs and PCs) in the system.
rate) is any standard baud rate up to 4800 bps for 4800 bps radios. Refer to Table C-1 for pin
locations and functions. Chapter 2System Design and Applications, contains further
information.
THEORY OF OPERATION (See Figure C-1)
Transmit Data
After CTS goes high (timed for 10 ms by C5 and R30), data is received from the external
system via Pin 2 on the rear panel DATA connector. This data goes through U1 for RS-232
equipped radios or through a jumper in place of U1 in TTL models. For radios with the RS422 option U1 is removed and U2 and U3 are used instead.
Level shifting and wave shaping operations cause the data to resemble a smooth audio
waveform. This waveform feeds into the modulation input of the transmitter. Deviation and
center frequency are controlled by the transmitter.
Unlike the operation for analog applications, the transmitter in digital applications does not
send a constant carrier at center frequency when RTS is raised and no data is being sent. It
may transmit a signal above or below the center frequency, depending upon whether the data
is a mark or a space.
For a mark (the normal resting state when no data is being sent), the transmitted frequency
is 1.8 to 2.5 kHz below the nominal center frequency (depending upon the model and channel
spacing). If the TXD line is tied high (continuous space), the frequency will be 1.8 to 2.5 kHz
above the nominal center. While continuous data is being sent, the frequency measures
approximately the nominal channel frequency as the carrier toggles back and forth about the
center frequency.
Receive Data
As long as no carrier is detected, the squelch circuit in the receiver senses the lack of quieting
and forces the DCD low and RXD output to the mark condition. It also biases the slicer
circuit on the interface board so that it will recognize the very first mark-to-space transition
correctly once a signal is received.
MDS 05-2528A01, Rev. A
C-1
When an RF carrier is detected, the receiver squelch forces DCD true and the receiver receives the FSK (Frequency Shift Keyed) signal just as it would any FM modulated signal.
The recovered audio is fed to the modem board which determines the peak excursion of the
received waveform in each direction. The center voltage (halfway) between these excursions
is used as a slice voltage for comparison with the incoming waveform. The output of the
comparator is square wave TTL data, identical to that transmitted by the remote station. This
is then fed to U1, the RS-232 interface IC, or to U2 and U3, the RS-422 ICs. Received data
then exits via the rear panel DATA port, Pin 3.
TX MODULATION
TX PTT
RX DATA
OUTPUT
RX
SQUELCH
10 ms
DELAY
RTS
CTS
WAVEFORM
GENERATOR
MODEM PORT
TXD
RS-232
TO
TTL CONV.
CLOCK
4.9152
MHz
RXD
RX SLICER
DCD
Figure C-1. MDS 4800 BPS Modem Block Diagram
C-2
APPENDIX C
MDS 05-2528A01, Rev. A
Table C-1. Rear Panel MODEM Connector Functions

for 4800 BPS Digital Applications
PIN NO. & FUNCTION
PIN NO. & FUNCTION
1.
Protective Ground
12.
RTS (RS-422 Only)
2.
16.
TXD (RS-422 Only)
3.
18.
RXD (RS-422 Only)
4.
19.
+10 Vdc
5.
Clear-To-Send (CTS)
20.
DTR (No Connection)
6.
23.
CTS (RS-422 Only)
7.
Signal Ground
25.
DCD (RS-422 Only)
8.
NOTES
1. The radio is configured as DCE (Data Communications Equipment) as opposed to
DTE (Data Terminal Equipment).
2. The RS-422 functions are active only when the RS-422 option is installed.
3. These lines are inputs: TXD and RTS.
4. These lines are outputs: RXD, CTS, DSR and DCD.
5. When the TTL interface option is installed, the pin connections are the same as
RS-232; use Pins 1 through 8. The sense for TTL is inverted from that of RS-232.
13
25
14
Figure C-2. Rear Chassis Modem DB-25 Connector

MDS 05-2528A01, Rev. A
APPENDIX C
C-3
C-4
APPENDIX C
MDS 05-2528A01, Rev. A
ARRANGEMENT FOR DIGITAL

MASTER DIGITAL STATIONS
Inverted
COMPONENT
CR13
R71
R26
R25
R55
R54
C11
R70
R69
R68
R88
CR18
Q1
R30
C5
CR1
R82
R31
CR15
CR21
U10
R80
CR14
C20
R7
R6
B
B
R1
R5
R2
R3
R8
A
A
A
C17
B
B
A R14
A R9
B
B
A
A
A
A
B
B
B
B
U11
U12
R65
R32
R33
R84
C23
R83
CR22
CR20
J6
1 J7
U6
R4
A
A
A R12
A R15
R74
R73
U2
J1
Q2
R61
R60
R56
R49
R48
R47
R46
R52
C9
U3
U1
U13
B
B
B
R81
C10
TP2
CR2
C22
J2
U17
U16
A B C D E F G H J K L M
TP3: Receive Audio

(Eye Pattern)
R72
R44
J3
U9
R77
R86
CR10
R62
J5
R87
CR9
C7
1
R3
CR5
CR4
R34
U7
CR3
Modem Clock Speed.

Selects modem operating speed.
Preset by factory with jumpers at H and M to allow service from
300 to 4800 bps.
U5
C13
R90
R91
R13
R10
R11
R16
U14
C18
A R20
A R23
A R22
B
B
A R17
A R21
A R18
A R19
A R24
B
B
B
U15
CR17
CR19
J7: TX Data Polarity

J1: To Front Panel
Logic PCB Assembly J14
10/28/92
10/28/92
CR8
U8
U18
Installed for simplex operation, when modem is installed in a

master station radio that is used as a polling remote.
Removed for full duplex operation, as in a master station.
CR7
TP1
C6
R42
R41
Y1
Receiver Audio Phase.

Inverted or non-inverted audio.
Factory set to inverted for Digital Master Stations
WHEN USED
CR6
TP3
External Annunciator Interface.

Not used in the Digital Hot Standby Master Stations.
Transmit Data Polarity.

Inverts the sense of the transmitted waveform.
Factory set to Non-Inverted for Digital Master Stations
J4
C12
CR16
C15
TP1
R85
J7
Eyelet pairs at H and M

permanently jumpered
with wires.
R58
R57
R63
R64
R53
CR13
R75
R76
C4
R50
C3
R45
C2
R29
R28
R27
R51
C1
J9
J6
Internal
External
OFF
R40
R43
U4
J5
J6: Clock Speed
RTS CTS TXD DCD RXD
Only Internal (on-board) and OFF functions are used in the

Digital Hot Standby Master Stations.
J4
J4: External
Annunciators
(Not Used )
TP1:
Correction
Pulses
C8
Annunciator Selection.
Selects internal or external LEDs for displaying the status of the
RS-232 lines. The LEDs may be turned off for minimum current
consumption.
Normal
R36
R35
J3
FUNCTION
J3: Annunciator
CR 13
Simplex = In
Duplex = Out
R38
R37
JUMPER
J5: Receive Audio
R67
MODEM CONFIGURATION TABLE
Non-Inverted
Inverted
J2: Modem Connector

To Rear Panel MODEM Port or
Data Synchronizer J1
NOTE: Underline indicates default positions for master stations.

Figure C-3
Test Points & Jumpers for MDS 4800 BPS Modem
MDS P/N 03-1286Axx, Rev. B
05-2528A01, Rev. A
C-5/6
APPENDIX D
9600 BPS MODEM & PORT
Kit P/N: 03-1426A11, Rev. D
INTRODUCTION
The modem and its associated rear panel DATA port is the connection to the radio
communications channel through which telemetry data is exchanged between a central CPU
and remote data sets ( RTUs, PLCs and PCs) in the system.
rate) of the 03-1426Axx modem is 9600 bps. Refer to Table D-1 for the 9600 bps
connections. Chapter 2System Design and Applications contains further information.
13
25
14
Figure D-1. Rear Chassis Modem DB-25 Connector

MDS 05-2528A01, Rev. A
D-1
Table D-1. Rear Panel MODEM Connector Functions

for 9600 BPS Digital Applications
PIN NO. & FUNCTION
PIN NO. & FUNCTION
1.
Protective Ground
13.
2.
14.
3.
15.
4.
16.
5.
Clear-To-Send (CTS)
17.
6.
18.
7.
Signal Ground
19.
+10 Vdc
8.
20.
DTR (No Connection)
22.
ETC (RS-422 Only)
23.
CTS (RS-422 Only)
9.
10.
RC (RS-422 Only)
11.
12.
24.
RTS (RS-422 Only)
25.
TC (RS-422 Only)
Transmit Clock (TC)

TXD (RS-422 Only)
Receive Clock (RC)
RXD (RS-422 Only)
External Transmit Clock (ETC)

DCD (RS-422 Only)

NOTES
1.
The radio is configured as DCE (Data Communications Equipment) as opposed to DTE (Data
Terminal Equipment).
2.
The RS-422 functions are active only when the RS-422 option is installed.
3.
These lines are inputs: TXD, RTS and ETC.
4.
These lines are outputs: RXD, CTS, DSR, DCD, TC and RC.
5.
When the TTL interface option is installed, the pin connections are the same as
RS-232; use pins 1 through 8. The sense for TTL is inverted from that of RS-232.
D-2
APPENDIX D
MDS 05-2528A01, Rev. A
MODEM CONFIGURATION JUMPERS

The 9600 bps modem is capable of synchronous as well as asynchronous operation. It also
has a built-in scrambler and self-synchronizing descrambler, which improve operation by
eliminating repeating data patterns that bias the circuit towards mark or space." The
function of moveable jumpers used to select these features are described in Table D-2. The
recommended positions of these jumpers during synchronous and asynchronous operation are
listed in Table D-3. Figure D-2 identifies the location of the jumpers and test points on the
9600 bps modem board.
Table D-2A. Movable Jumper Functions for 9600 BPS Modem
Digital Applications Only
JUMPER
FUNCTION
J3
Selects internal or external LEDs for displaying the status of the RS-232
lines. The LEDs may be turned off for minimum current consumption.
J5
Permits inversion of the received audio signal, which is necessary when

using receivers such as MDS master stations with low-side LO injection.
J6
This jumper affects the CTS behavior on Master Stations versus halfduplex remotes. Leave in Master."
J7
This jumper controls receive data (RXD) muting when RTS is raised.
For Duplex Master StationsDuplex Master."
For Simplex Master StationsSimplex Master."
For Master Stations configured as remotesHalf-Duplex Hot Standby."
J8
This jumper controls muting of the RXD at the very beginning of each
transmission received. For master stations, leave it on Master".
J9
Receive Descramble
Selects de-scrambling of received data. This is necessary when data has
been scrambled at the transmitting end.
J10
Selects scrambling of transmit data and is recommended on all

synchronous digital systems. Asynchronous systems may also benefit
from scrambling and de-scrambling if the data contains certain repeating
data patterns.
J11
TX precoder. This must be ON for 9600 bps operation.
J16
Transmit Clock
Normally set to Normal (1-2). The alternate position makes the internal
transmit (TX) clock track incoming data for synchronous operation when
no external clock (ETC) signal is available.
MDS 05-2528A01, Rev. A
APPENDIX D
D-3
Table D-2B. Movable Jumper Functions for 9600 BPS Modem

Digital Applications Only
JUMPER
FUNCTION
J17
For the optional RS-422 interface, a pair of jumpers must be installed in

the jumper location. (A special set of interface ICs at U1, U2, U3 and U26
is used for RS-422 operation.)
J18
RTS Control. For Duplex Master Stations, set this to Continuous to keep
the transmitter and modem keyed.
For Simplex Master Stations, place the jumper in the External position.
For Master Stations configured as remotes, place the jumper in the
External position.
J19
This jumper serves no purpose on modems in Digital Applications. Leave

on Normal.
J20
MODE. Selects synchronous or asynchronous TX clocking.
J21
Selects the RTS/CTS delay. The minimum delay of 10 ms is usually long

enough to assure that the transmitter keys and stabilizes, and the squelch
circuit at the other end of the path has responded to the received signal. A
longer delay may be selected if desired. For Simplex Master Station, set to
at least 20 ms.
J22
Soft Carrier De-Key. Delays the unkeying of the transmitter after the end
of the data stream by 0 or 5 ms. Normally set to 0 (OFF).
J23
Keyline Control. Normally set to On RTS to cause keying to respond to

RTS. Placing the jumper to On Data will cause the radio to key in
response to TX data.
J24/25
D-4
Asynchronous Character Length. For Synchronous operation, the position

of these jumpers does not matter. For Asynchronous operation, Refer to
Table D-3B
J27
TTL Invert. If optional TTL interface is used, place a jumper here;

otherwise, no jumper is used.
J28
Dual Time Constant. Install for modem Master Station operation in MAS
network. Not installed for operation of modem in a remote transceiver.
J29
Test Pattern. Remove jumper from J11 and install jumper at J29 to send
2400 Hz sinewave test signal for checking radios transmitter deviation.
J31
Data Loopback. Used only when modem is installed in a remote

transceiver.
APPENDIX D
MDS 05-2528A01, Rev. A
Table D-3A. Moveable Configuration Jumpers for 9600 BPS Modem

MDS P/N: 03-1426A11, Rev. D
For Simplex or Duplex Digital Applications Only
Part 1 of 2
JUMPER
J3
J5
J6
J7
J8
J9
J10
J11
J16
J17
CONTROLS
Annunciator LEDs
Receiver Audio
CTS Inhibit
RXD Inhibit
RXD Delay
Receive Descramble
Transmit Scramble
TX Pre-Coder
TX Clock
RS-422/232
CORRECT SETTINGS
9600
Async
9600
Sync
4800
Sync
Internal
1-2
External
2-3
Off
3-4
Non-Invert
1-2
Invert
2-3
Master
1-2
Remote
2-3
Half-Duplex
Remote
1-2
Half-Duplex
Master
3-4
Simplex Master
3-4
Full-Duplex
Master
5-6
Remote
1-2
Master
2-3
Off
1-2
On
2-3
Off
1-2
On
2-3
Not Used
Empty
On
1-2
Off
2-3
Normal
1-2
On TXD
2-3
RS-232
Empty
RS-422
1-2 Installed
3-4 Installed
J18
RTS
MDS 05-2528A01, Rev. A
External
1-2
Continuous
2-3
APPENDIX D
D-5
Table D-3B. Moveable Configuration Jumpers for 9600 BPS Modem

MDS P/N: 03-1426A11, Rev. D
For Simplex or Duplex Digital Applications Only
Part 2 of 2
JUMPER
J19
J20
J21
CONTROLS
Loopback Testing
J23
J24
J25
J27
J28
J29
J31
D-6
9600
Async
9600
Sync
4800
Sync
Test
1-2
Normal
2-3
Sync
1-2
Async
2-3
30 ms
5-6
20 ms
3-4
10 ms
1-2
30 ms
5-6
20 ms
3-4
On (5 ms)
1-2
Off ( ms)
2-3
On RTS
1-2
On Data
2-3
Async Character Length
8 Bit
1-2
Set with J25
9 Bit
1-2
10 Bit
2-3
11 Bit
2-3
Async Character Length
8 Bit
1-2
Set with J24
9 Bit
2-3
10 Bit
1-2
11 Bit
2-3
RS-232
Empty
RS-422
Empty
TTL
Installed
Remote
Empty
Master
Installed
Normal
Empty
Test
Installed
Normal
Empty
Test
Installed
TX Synchro. Mode
CTS DelayDuplex
CTS DelaySimplex
J22
CORRECT SETTINGS
Soft Carrier De-key
Keyline Control
TTL Invert
Dual Time Constant
Test Pattern
Data Loopback
APPENDIX D
MDS 05-2528A01, Rev. A
2
J15
J20
J14
J24
J25
J17
3
J22
J30
J6
J3
RXD
J8
2
1
J7
J31
J9
1
DCD
J12
J13
J4
RTS
J27
J23
TP1
TP2
J11
TP5
J16
J10
J5
J28
J29
TP3
J19
J21
TXD
CTS
J18
1
1
J2
J26
J1
TP6
26
26
To J2 on Interface Board
or J1 of Data Synchronizer (If Used)
To J10 on Interface Board
of J2 on Data Synchronizer (If Used)
Figure D-2. Test Points & Jumpers for MDS 9600 BPS Modem
MDS P/N: 03-1426A11, Rev D
MDS 05-2528A01, Rev. A
APPENDIX D
D-7
THEORY OF OPERATION (See Figure D-3)

Transmit Data
After CTS goes high (timed for a 10, 20 or 40 ms delay by digital timer U20) data is received
from the external system via Pin 2 of the rear panel DATA port. This data goes through U1 and
U26 for RS-232 equipped radios or through a jumper in place of U1 and U26 in TTL models.
For radios with the RS-422 option, U1 and U26 are removed and U2 and U3 are used instead.
For asynchronous operation, the modem synchronizes to the incoming transmit data. For
synchronous operation, the modem generates the transmit clock timing signal. Data changes
on the rising edge of the TX clock signal, and the modem samples the data on the falling
edge of the clock signal.
Level shifting and wave shaping operations cause the data to resemble a smooth audio
waveform. This waveform feeds directly into the modulation input of the digital transmitter.
Unlike the operation for analog applications, the transmitter in digital applications does not
send a constant carrier at center frequency when RTS is raised and no data is being sent. It
may transmit a signal above or below the center frequency, depending upon whether the data
is a mark or a space.
With no scrambling, a mark (the normal resting state when no data is being sent), is sent by
an alternating 10101010 pattern at 9600 bits per second. This pattern swings the transmitter
carrier back and forth about the center frequency. If the TXD line goes high (continuous
space), a 0000 or 1111 pattern is transmitted. This causes the radios carrier frequency to be
1.8 or 2.5 kHz offset from the center frequency, depending upon whether it is set up for a
12.5 kHz or 25 kHz channel. While continuous data is being sent, the frequency measures
approximately the nominal channel frequency as it toggles back and forth about the center
frequency. In the normal configuration, the scrambler is enabled, which causes a random bit
pattern regardless of whether a mark or space is being sent. The scrambled signal is
detectable by any MDS 9600 bps modem and no operator configuration is required other than
setting it on or off.
TX PTT
TX MODULATION
RX DATA
OUTPUT
RX
SQUELCH
10/20/40 ms
DELAY
(PROGRAMMABLE)
RTS
CTS
TX
SCRAMBLER
MODEM PORT
TXD
TC
CLOCK
ETC
RC
WAVEFORM
GENERATOR
RS-232
TO
TTL CONV.
4.9152
MHz
RX CLOCK
RECOVERY
RXD
DCD
RX
DESCRAMBLER
RX SLICER
Figure D-3. MDS 9600 BPS Modem Block Diagram
D-8
APPENDIX D
MDS 05-2528A01, Rev. A
Receive Data
As long as no RF carrier is detected, the squelch circuit in the receiver senses the lack of
quieting; it forces the DCD low and the RXD output to mark condition. The squelch
output also biases the slicer circuit on the interface board so that it will recognize the
very first mark-to-space transition correctly as soon as a signal is received.
When an RF carrier is detected, the receiver squelch forces DCD true and the receiver
receives the FSK signal just as it would any FM modulated signal. The recovered audio is
fed to the modem board which determines the peak excursion of the received waveform
in each direction. The center voltage (halfway) between these frequency excursions is
used as a slice voltage and is used for comparison in de-scrambling the recovered data.
The output of the slicer is square-wave TTL data identical to that transmitted by the
remote radio. This is then fed to U1 and U26, the RS-232 interface ICs; or to U2 and U3,
the RS-422 ICs.
MDS 05-2528A01, Rev. A
APPENDIX D
D-9
D-10
APPENDIX D
MDS 05-2528A01, Rev. A
APPENDIX E
CONVERSION OF MASTER STATION
FOR REPEATER OR POLLING
REMOTE SERVICE
INTRODUCTION
This section describes the electrical and mechanical requirements for converting an MDS
4100 Master Station to serve in a multiple address system as a polling remote or as a
repeater." For basic information on application, design and operation of an MAS system
with a polling remote and a repeater, refer to Chapter 2System Design and Applications.
RF CHANNEL FREQUENCY SELECTION
For repeater service, the MDS 4100 repeater station must be configured to transmit and
receive on the same frequencies as would be assigned to a master station in a similar
system without the polling remote feature.
NOTE
For polling remote operation, the MDS 4100 radio must be
configured to transmit and receive on the same frequencies as
remote radios in the system. This may require replacement of
the transmitter and receiver modules with versions that are
designed to operate on the same sub-band. (Refer to Chapter 4
of this manual for module part numbers and frequency ranges.)
Contact Microwave Data Systems for further assistance.
CONVERSION OF MASTER STATION TO REPEATER Analog Applications
Units Without an MDS Modem
The conversion of a 4100 Master Station to a repeater consists of looping the received data
output (Audio Out) to the transmitter modulation input (Audio Input) and setting the keying
mode to continuous. Figure E-1 illustrates the two jumpers for the audio/modulation lines.
See Figure 3-5 for the location of the keying mode jumper J13 on the FPLB.
Also, the repeater station must be set to operate on the same frequencies as would normally
be assigned to a multiple address Master Station.
Units with an Internal MDS 1200 bps Modem
The Master Station must have the same jumpers (see Figure E-1) as required for the units
without an internal modem. MDS 4100 Series Master Stations with an internal MDS modem
can connect the modems external interface connector on the rear panel to any standard
RS-232C device. However, the external RS-232 device connected to the rear panel DATA port
must provide an active RTS line.
MDS 05-2528A01, Rev. A
E-1
Jumpers:
TB1-13 to 11
TB1-12 to 10
TB 1
1
10 12
11 13
TB 2
Figure E-1. Repeater Data Jumpers Wiring

Chassis Rear Panel
CONVERSION OF MASTER STATION TO REPEATER Digital Applications
Introduction
Any MDS 4100 Series Master Station operated as a digital (4800 or 9600 bps) repeater in
asynchronous mode must have a Data Synchronizer Board installed. Radios sold as repeaters
are shipped with the Data Synchronizer installed. To convert a Master Station for use as a
repeater, the user must first install the Data Synchronizer Board and then configure it (set
DIP switches).
This section contains information on the electrical and mechanical requirements for the
conversion of an MDS Master Station to repeater service. For basic information on
application, design and operation of a digital repeater, refer to Chapter 2System Design and
Applications, of this manual.
Conversion To a Repeater For 4800/9600 Asynchronous Radios (See Figure E-2.)
The Data Synchronizer Board is required for processing of asynchronous data in a Master
Repeater Station. The procedure below describes the steps necessary to convert the Master
Station; this procedure is appropriate for both 4800 and 9600 bps systems.
Conversion of a 4800 or 9600 BPS asynchronous radio to repeater operation.
1. Turn off both primary power switches on the Master Station's front panel. Make sure
each rocker switch is in the OFF position and LED indicators are not illuminated.
2. All field adjustments and test points are accessible behind the front panel. For access
to the interior of the radios housing, loosen the top two captive screws on the front
panel and lower the panel on its hinges. With the front panel opened, you have
access to adjustments on the FPLB, transmitter and receiver modules, and power
supplies.
3. Remove four screws holding the modem to the FPLB and replace these screws with
3/4 inch standoffs.
4. For systems with 4800 bps modemsRemove CR13 from the modem board in the
repeater. This enables full-duplex operation and configures the modem for repeater
service. Diode CR13 must be present on the modem for use as polling remote.
E-2
APPENDIX E
MDS 05-2528A01, Rev. A
5.
6.
7.
8.
9.
Unplug the ribbon cable from J2 of the modem board and plug it into J2 on the Data
Synchronizer Board (03-1289A01). See Figure E-2.
Connect the cable from J1 on the Data Synchronizer Board to J2 on the modem
board.
Mount the Data Synchronizer Board over the modem board as seen in Figure E-2
using the four screws removed from the modem board.
Set the DIP switches as required according to Tables E-1 and E-2.
Turn power back on. Note that the board only reads the DIP switch during power-up.
J2
To Rear Panel
MODEM Port
DATA
SYNCHRONIZER
BOARD
J1

4800 or 9600
MODEM BOARD
To J14 on
Front Panel
Logic Board
J1
J2
Figure E-2. Installation of Data Synchronizer BoardMDS 03-1389A01

On top of either the MDSs 4800 or 9600 BPS Modem
MDS 05-2528A01, Rev. A
APPENDIX E
E-3
Conversion To a Repeater For 9600 Synchronous Radios

The Data Synchronizer Board is not required when the MDS 9600 BPS modem assembly is
installed and configured for synchronous data exchanges. For repeater operation, a jumper at
the DATA port connector is needed to loop incoming data from the receiver to the transmitter
along with the modem clock signals.
Installation Procedure
1. Prepare and install a jumper connector for the units DATA connector. Wiring details
are shown in Figure E-3.
2. Force the RTS signal high by placing the 9600 bps modem jumper J18 onto bridge
pins 2 and 3 (See Figure D-2 and Table D-3A for details.).
DATA SYNCHRONIZER BOARD CONFIGURATION Digital Applications
Introduction
For information about the applications of the Data Synchronizer Board and its operation,
refer to Chapter 2System Design and Applications, specifically the passage on
Asynchronous Digital Applications.
Before the Data Synchronizer Board is placed in service, it must be configured to match the
peak baud rate and word length used in the system. These parameters are set using a DIP
switch, SW1, on the Data Synchronizer Board. Figure E-4 shows the location of the
configuration switch.
Jumper #1
Pins 23
RXD
TXD
13
25
14
ET
RC
Pins 2417
Jumper #2
Figure E-3. DATA Port Jumper Connector Wiring
Word Length
The first section of the configuration switch SW1 is set to match the data word length used in
the system. A word consists of the start bit, data bits, stop bit and parity bit.
Table E-1. Data Word Switch Settings for Data Synchronizer Board
WORD LENGTH
10 Bits
11 Bits
E-4
APPENDIX E
SWITCH SW1-1
Closed
Open
MDS 05-2528A01, Rev. A
SW1:
Word Length (Section 1)
& Baud Rate (Sections 2-4)
C8
R6
R5
R4
R3
R2
R1
SW1
1
C9
R7
J2: To Rear Panel MODEM Connector

(For Local RTU)
1 2 3 4
XT1
C10
C7
J2
IC3
R8
IC2
IC1
VR2
+
C11
C5
+
C6
26
C4
C1
C2
26
C3
J1
+
VR1
J1: To J2 on 4800/9600 Modem Boards
Figure E-4. Data Synchronizer Board Interface Jacks

and Configuration Switch SW1
Baud Rate
The Data Synchronizer Board can operate over the range of 150 to 9600 bps. The settings of
the four sections of Configuration Switch, SW1, determine the rate at which data will pass
through the system.
Table E-2. Data Synchronizer Baud Rate Switch Settings
DATA RATE
SW1-2
SW1-3
SW1-4
150 BPS
300 BPS
600 BPS
1200 BPS
2400 BPS
4800 BPS
9600 BPS
Key: O = Open; C = Closed
MDS 05-2528A01, Rev. A
APPENDIX E
E-5
CONVERSION OF MASTER STATION TO A POLLING REMOTE

Analog Applications
The conversion of an analog master station to a polling remote requires several basic
changes: 1. Re-program the MDS 4100 radios transmitter and receiver to operate on the
same frequencies as available to remote radios in the system (refer to Chapter 5
Programming and Diagnostics; 2. Completely re-align the transmitter and receiver modules;
3. The duplexer tuning must be appropriate to match the polling remotes transmit and
receive frequencies.
In addition, the following items must be done.
Units Without an MDS Modem
Set configuration switch S9-1 Duplex Operation FULL/HALF to HALF (Closed).
Key the transmitter from an external PTT line on the rear Panel TB2-5/6/8 and set
FPLB jumper J13 to EXT/External PTT Keyline, Pins 1 & 2 shunted.
Units with an Internal MDS 1200 bps Modem
Set to key with RTS for half-duplex operation.
CONVERSION OF MASTER STATION TO A POLLING REMOTE
Digital Applications
The conversion of a digital master station to a polling remote is a simple and straight-forward
procedure. The MDS 4100 radios transmitter and receiver must be programmed and tuned to
operate on the same frequencies as available to remote radios in the system. In addition, the
following items must be done.
For 4800 Communications
Key the transmitter from the external datas RTS signal by placing the FPLBs J13 on
the EXT/External keying position.
Disconnect the Data Synchronizerif installedfrom the ribbon cable circuit between
modem and rear panel DATA interface connector.
The modem in the polling remote must match the typesynchronous or
asynchronousthat is installed in the repeater station.
For 9600 Synchronous Communications
Key the transmitter from the external datas RTS signal by placing the FPLBs J13 on
the EXT/External keying position.
Set RXD Inhibit jumper J7 on 9600 modem to shunt Pins 3 & 4.
Disconnect the Data Synchronizerif installedfrom the ribbon cable circuit between
the modem and the rear panel DATA interface connector.
E-6
APPENDIX E
MDS 05-2528A01, Rev. A
APPENDIX F
FIXED MOUNTING
IN 19" ENCLOSED CABINET
INTRODUCTION
MDS radios in the MDS 4100 Series can be rack-mounted in any of the four following
arrangements.
Fixed Mounting in 19" Enclosed Cabinet Rack

Fixed Mounting in 19" Open Frame Relay Rack
Slide Mounting in 19" Enclosed Cabinet Rack
Slide Mounting in 19" Open Frame Relay Rack
This appendix describes Fixed Mounting in a 19" (483 mm) Enclosed Cabinet Rack.
The mounting hardware needed to mount radios in a fixed mounting is packaged with each
radio. To slide-mount a radio you must order a slide mounting kit. Mounting procedures and
part numbers for the kits are given in the appendices for slide mounting.
PREREQUISITES
1.
2.
The 19" EIA Standard Cabinet must have a clearance of at least 21" (533 mm) behind
the front panel for the chassis and the fan assembly. Additional clearance is needed for
cable and connectors typically three to five inches (76-127 mm).
Before starting this procedure, be sure the equipment cabinet is firmly and solidly
secured to the floor.
SUMMARY
All MDS 4100 Series radios are shipped with side-mounted L-brackets attached near the
front of the chassis. These L-brackets not only are used for attaching the chassis to an
equipment rack, but also each L-bracket has a loop handle for lifting and handling the radio.
The side panels have holes with pressed-in nuts for attaching these brackets with screws.
These brackets allow the front panel to tip down on its hinges while the chassis is held
stationary.
The part number for the L brackets is 82-1329A04. Note that the L-brackets for MDS 4100
Series radios are the same for right and left sides, so you order two identical brackets.
The following hardware is necessary for attaching each bracket to the chassis and is supplied
with each radio:
Qty Description
Part Number
4
4
Screws, Phillips, 10-32 X 3/8" Pan Head

Split Lock Washers, #10
MDS 05-2528A01, Rev. A
70-1205A03
70-1071A06
F-1
PROCEDURE (See Figure F-1.)

1.
2.
Make sure the four screws attaching each L-bracket to the radio chassis are tight. Use a
Phillips screwdriver to tighten them if necessary.
Lift the unit into place and attach to cabinet rails with four screws on each side.
WARNING
An MDS radio may weigh as much as 65 pounds (30 kg). If
the installer cannot comfortably handle this weight alone, two
or three able-bodied persons should handle the radio.
If you mount an MDS chassis directly into a 19" EIA Standard cabinet, i.e., using no slides or
support racks, the entire weight of the unit will hang from the front rails of the equipment
cabinet. Since the radio is of significant depth, this also puts a large torque on the rails.
Because these mechanical stresses are so demanding, the installer must be sure to use four
screws to attach each L-bracket to the equipment cabinet rail.
Suggested Mounting for Heavier Radios
For heavier radios, such as a hot standby AC unit with batteries, the chassis should be
supported with horizontal rails made from angle stock. The rails should be run from the front
to the back of the cabinet.
Three common chassis support angles are listed below.
Manufacturer
Part No.
Bud----------------------SA-1349
Hammond--------------RASA 16 WH2
Vero---------------------78-52421J
FAN
Cabinet
CHASSIS
Mounting Rail
FRONT
TOP VIEW
L-Brackets
Figure F-1. L-Bracket Location in 19" Cabinet
F-2
APPENDIX F
MDS 05-2528A01, Rev. A
APPENDIX GFIXED MOUNTING

IN OPEN FRAME RELAY RACK
INTRODUCTION
arrangements.

This Appendix describes Fixed Mounting in an 19" open frame relay rack.
The mounting hardware needed to mount radios in a fixed position is packaged with each
radio. To slide-mount a radio you must order a slide mounting kit. Part numbers for the kits
are given in the appendices for slide mounting.
PREREQUISITES
1.
2.
The rack used must be a standard open-frame relay rack.

Before starting this procedure, be sure the open frame relay rack is firmly and solidly
secured to the floor. Rack-mount versions of MDS radios may weigh as much as 65
pounds (30 kg).
SUMMARY
All MDS 4100 Series radios are shipped with side-mounted L-brackets attached near the
front of the chassis. These L-brackets not only are used for attaching the chassis to an
equipment rack, but also each L-bracket has a loop handle for lifting and handling the radio.
The side panels have holes with pressed-in nuts for attaching these brackets with screws.
These brackets allow the front panel to tip down on its hinges while the chassis is held
stationary.
The part number for these L-brackets is 82-1329A04. Note that the L-brackets are the same
for right and left sides, so you order two identical brackets.
The following hardware is necessary for attaching each bracket to the chassis and is supplied
with each radio:
Qty Description
Part Number
4
4
Screws, Phillips, 10-32 X 3/8" Pan Head

Split Lock Washers, #10
70-1205A03
70-1071A06
In this procedure, you will move the L-brackets from the front (standard) positions to midside positions on the chassis (Figure G-1).
MDS 05-2528A01, Rev. A
G-1
FAN
CHASSIS
Rack Post
"L" Bracket
with Handle
FRONT
Figure G-1. Fixed Mounting in Open Frame Relay Rack

PROCEDURE
WARNING
An MDS radio may weigh as much as 65 pounds (30 kg). If the
installer cannot comfortably handle this weight alone, two or
three able-bodied persons should handle the radio.
1.
2.
3.
G-2
With the MDS radio setting in its normal, upright position on a flat, stable surface,
remove the two L-brackets from their location at the front of the radio. You must
remove four screws from each L-bracket.
Attach the L-brackets, in the same orientation, to the mid-side locations on the
chassis. See Figure G-2. The exact mid-side location differs for the different models,
but, on any given unit, the location of the tapped screw holes for this purpose is
clearly visible.
One or two persons, as needed, should lift the radio into place at the open frame relay
rack. Another person should line up the screw holes in the L-bracket with the holes
in the rack rails, and then use four screws to attach each L-bracket firmly to the rack.
APPENDIX G
MDS 05-2528A01, Rev. A
3.3
cm
/1
5
5.2
Figure G-2. Mid-Side Locations of Handles
MDS 05-2528A01, Rev. A
APPENDIX G
G-3
G-4
APPENDIX G
MDS 05-2528A01, Rev. A
APPENDIX H
SLIDE MOUNTING
IN 19" ENCLOSED CABINET
INTRODUCTION
arrangements.

This procedure describes Slide Mounting in a 19" Enclosed Cabinet Rack.

are given below and in the other appendices about slide mounting.
PREREQUISITES
1.
2.
The 19" EIA Standard Cabinet must have a clearance of at least 21 inches (533 mm.)
behind the front panel for the chassis and the fan assembly. Additional clearance is
needed for cable and connectors typically three to five inches (76127 mm.).
Before starting this procedure, be sure the equipment cabinet is firmly and solidly
secured to the floor.
SUMMARY
The kit required to mount an MDS radio on slides in a 19" EIA Standard Cabinet has an
MDS part number of 82-1298A01. It contains the hardware for mounting one MDS radio
chassis on two rack slides in a 19" cabinet.
For convenience of handling during the rack-mounting procedure, installers should leave the
L-brackets (with handles) in their factory-installed positions at the front of the chassis.
The parts list for rack-mounting kit P/N 82-1298A01 is given below. The items listed here
appear in Figures H-1, H-2 and H-3.
MDS 05-2528A01, Rev. A
H-1
Table H-1. Parts List for MDS Rack Mounting Kit

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Description
Stationary Section
Intermediate Section
Chassis Slide Section , Left
Chassis Slide Section, Right
Hex Nut, 12-24
Screw, Pan Head, 10-32 x 1/2
Screw, Flat Head, 10-32 x 3/8
Lock Washer, 1/4, internal tooth
Nut Bar
Spring, Chassis/Intermediate
Spring, Stationary/Intermediate
Fork Bracket
Pivot Screw
Tilt-Stop Screw
Hex Nut, 5/16 -24
Lock Washer, 5/16 internal tooth
Qty
2
2
1
1
2
12
4
2
6
2
2
2
2
2
2
2
In this procedure, you will attach a chassis slide section on each side of the radio and install
the stationary slide sections between the front and rear rails of the cabinet. The intermediate
slide section fits in the groove between the stationary and chassis slide sections. This
telescoping fit allows stable linear movement.
Rack Slides Kit for
EIA Standard 19" Cabinets
P/N 82-1298A01
(2 Slides & Hardware)
FAN
Cabinet
CHASSIS
FRONT
Rack Frame
Rack Slides (2 Total)
Figure H-1. Slide Mounting in 19" EIA Standard Cabinet.
H-2
APPENDIX H
MDS 05-2528A01, Rev. A
PROCEDURE
Summary
Attach the chassis slide sections to radio chassis.
Attach the forked brackets to stationary slide section.
Mount the stationary slide sections between front and rear rails of equipment cabinet.
Lift the radio into place, insert the chassis slides into the intermediate slides, and
push the radio into equipment cabinet.
Secure the front panel of the radio to the front rails of the equipment cabinet with
two screws on each side.
Detailed Procedure
1. Attach chassis slide sections to radio chassis.
a. Separate the left chassis slide section from the 3-piece slide assembly. To do
this, extend the slide to its maximum length. Then depress the detent
(chassis/intermediate spring, item 10, Figure H-2) on the chassis slide section
(item 3 for left side, item 4 for right side, Figure H-2). Slide it forward and then
out, free from the other two sections of the slide.
b. Attach the left chassis slide section (item 3, Figure H-2) to the chassis using a
pivot screw with internal-tooth lock washer and nut (items 13, 16, and 15,
Figure H-2) and a tilt-stop screw with internal-tooth lock washer and nut (items
14, 8, and 5, Figure H-2). The lock washers must be on the inside of the chassis.
c. Repeat steps 1a and 1b for the right-hand slide assembly. Note that the left and
right hand slide assemblies are different; specifically, the chassis slide sections
are different for each side. The chassis slide sections (items 3 and 4, Figure H-2)
should have their slide extension resting under the tilt-stop screw (item 14,
Figure H-2). See Figure H-2.
2. Attach forked brackets to stationary slide sections.
a. Measure the depth of the equipment cabinet i.e., the distance between the front
and rear rails.
b. Mount the forked bracket (item 12, Figure H-3) to the left stationary slide
section (item 1, Figure H-3) so that the fixed portion of the slide assembly (the
stationary slide section plus the forked bracket) has a length that matches the
depth of the equipment cabinet.
This step can be done on a workbench. Mount the forked bracket to the left
stationary slide section using two screws (item 7, Figure H-3, Pan Head,
Phillips, 10-32 x 3/8") and one nut bar for each stationary slide. See Figure H-3.
Do not draw these screws completely tight; the forked bracket should be freefloating at this point.
c. Repeat Step 2b for the right stationary slide section.
MDS 05-2528A01, Rev. A
APPENDIX H
H-3
3
15 16
10
2
5
13
14
Figure H-2. Attaching Chassis Slide to Radio Chassis.
H-4
APPENDIX H
MDS 05-2528A01, Rev. A
12
7
11
Figure H-3. Attaching the Forked Bracket to the Rack Cabinet.

3.
Mount stationary slide sections between the front and rear rails of the rack cabinet.
a. At the rack position chosen for the slide assembly, insert screws (item 7, Figure
H-3) into the outside of the rack rail, through the rail and into nut bars (item 9,
Figure H-3) on the inside of the rail. Do not tighten completelyleave about
1/8" (3 mm.) of clearance. Do this for the front and rear rails on left and right
sides of the rack.
b. Slip the front and rear flanges of the left stationary slide section (with the forked
bracket attached, per Step 2b) over the screw shafts between the rail and the nut
bar at both the front and rear rails on the left side.
c. On the left side, tighten the two front screws (item 7, Figure H-3) so that the
flange of the stationary section is gripped tightly between the front rail and the
nut bar. At the rear, tighten the two screws (item 7, Figure H-3) so that the
flange of the forked bracket is gripped tightly between the rear rail and the nut
bar.
d. Repeat steps 3b and 3c for the right side.
e. After the stationary section is secured between the front and rear rails, tighten
the two screws that attach the forked bracket to the stationary section. Do this
for both the left and right sides.
MDS 05-2528A01, Rev. A
APPENDIX H
H-5
Progress check.
At this point, the radio can be lifted into place if all of the following checklist items
have been completed.
Both chassis slide sections should be firmly attached to the radio chassis. One
end of each chassis slide section comes to a point; that is, it has one edge
sticking out further than the other. The edge that sticks out should be just below
the tilt-stop screw (item 14, Figure H-2) when the chassis slide section is
positioned parallel to the length of the side of the chassis. See Figure H-2.
If that edge is positioned just above the tilt-stop screw, the chassis slides are on
the wrong side of the chassis; they should be removed and re-mounted.
The left and right stationary sections of the slide assembly should be firmly
attached between the front and rear rails on each side of the equipment cabinet.
Each forked bracket should be firmly attached to its stationary section.
4.
Each intermediate slide section should still be in place, riding in the groove of
the stationary section, and its square cutout should be near the front of the
equipment cabinet. If the intermediate slides are not in this position, put them in
place now.
Lift radio into place, insert chassis slides into intermediate slides, and push radio
into equipment cabinet.
WARNING
installer cannot comfortably handle this weight alone, two ablebodied persons should handle the radio.
a.
5.
H-6
Using the handles at the front of the chassis, lift the radio into place at the
equipment cabinet. Insert the chassis slide section into the groove of the
intermediate slide section. Push the chassis toward the back of the equipment
cabinet until the L-brackets (attached to the handles) stop against the front rail.
b. Move the radio in and out on the slides several times to make sure that the
chassis moves without binding and that the safety latches (spring clips) stop the
chassis from coming out of the slides.
Secure front panel of radio to front rails of equipment cabinet using two screws on
each side.
In some cases, screws that fit the 19" EIA Standard Cabinet may be included in the
hardware sold with the rack. If not, use other suitably sized screws to secure the
radio to the front rails.
APPENDIX H
MDS 05-2528A01, Rev. A
APPENDIX I
SLIDE MOUNTING
IN 19" OPEN FRAME RELAY RACK
INTRODUCTION
arrangements.
This procedure describes Slide Mounting in a 19" open frame Relay Rack.
are given below and in the other appendices about slide mounting.
PREREQUISITES
1.
2.
The rack used must be a standard open-frame relay rack.

Before starting this procedure, be sure the equipment rack is firmly and solidly secured
to the floor. Rack mounted versions of MDS radios may weigh as much as 65 Lbs (30
kg), and when extended on slides can cause a rack to tip over if it is not secured to the
floor.
SUMMARY
To mount an MDS 4100 radio on slides in a open frame relay rack requires an installation kit
(P/N 02-1595A03). Each kit contains the hardware for mounting one MDS radio chassis on
two rack slides in a standard open frame relay rack.
MDS 05-2528A01, Rev. A
I-1
The parts list for rack-mounting kit P/N 02-1595A03 is given below.
Table I-1. Parts List for MDS Rack Mounting Kit
Item Description
Qty
1
Extender Bracket
MDS 4100 Radio (82-1546A03)
4
2
Screw, Flat Head, 10-32 x 3/8"
4
3
Nut Bar
6
4
Fork Bracket
2
5
Lock Washer, 1/4", internal tooth
2
6
Screw, Pan Head, 10-32 x 1/2"
12
7
Stationary Section
2
8
Spring, Stationary/Intermediate
2
9
Intermediate Slide Section
2
10
Chassis Slide Section, Right
1
11
Chassis Slide Section , Left
1
12
Hex Nut, 12-24
2
13
Lock Washer, 1/4, Internal Tooth
2
14
Spring, Chassis/Intermediate
2
15
Pivot Screw
2
16
Tilt-Stop Screw
2
17
Lock Washer, 5/16, Internal Tooth
2
The L-brackets (with handles) on the front of the unit do not bear weight when the unit is
mounted in a open frame relay rack using slide mounts. Nevertheless, its best to leave them
on the unit, since they make handling the radio much easier.
In the following procedure, you will attach chassis slide sections to the radio, attach extender
brackets to the open frame relay rack, and install stationary slide sections between the
extender brackets. The intermediate slide sections (item 9, Figure I-3) fit between the
stationary and chassis-mounted sections; this telescoping arrangement allows stable linear
movement.
FAN
CHASSIS
Rack Post
Extender Bracket
(4 Total)
FRONT
Rack Slides
(2 Total)
Figure I-1. Slide Mounting in Open Frame Relay Rack

Top View
I-2
APPENDIX I
MDS 05-2528A01, Rev. A
PROCEDURE
Summary
Attach the chassis slide sections to the radio chassis.
Attach the extender brackets to the rails of the open frame relay rack.
Attach the forked brackets to the stationary slide sections.
Mount the stationary slide sections between the extender brackets on each side.
Lift the radio into place, insert the chassis slides into the intermediate slides, and
push the radio into the rack.
Secure the front panel of the radio to the extender brackets with two screws on each side.
WARNING
installer cannot comfortably handle this weight alone, two ablebodied persons should handle the radio.
Detailed Procedure
1. Attach chassis slide section to radio chassis.
a. Separate the left chassis slide section (item 11, Figure I-2) from the three-piece
slide assembly. To do this, extend the slide to its maximum length. Then depress
the detent (chassis/intermediate spring, item 14, Figure I-2) on the chassis slide
section (item 10 for right side, item 11 for left side). Slide it forward and then
out, free from the other two sections of the slide. Leave the intermediate slide
section in place in the groove of the stationary slide section; there is no need to
separate them.
b. Attach the left chassis slide section (item 11) to the chassis using a pivot screw
with internal-tooth lock washer and nut (items 15, 17, and 1, Figure I-2) and a
tilt-stop screw with internal-tooth lock washer and nut (items 16, 13, and 12,
Figure I-2). Lock washer must be on the inside of the chassis.
c. Repeat steps 1a and 1b for the right-hand slide assembly. Note that the left and
right hand slide assemblies are different; specifically, the chassis slide sections
are different for each side. The chassis slide sections (items 10 and 11, Figure
I-2) should have the slide extension resting under the tilt-stop screw (item 16,
Figure I-2).
2. Attach extender brackets to rails of open frame relay rack.
a. Attach nut bars (item 3, Figure I-3) to the middle holes of the extender brackets
(item 1, Figure I-3) using two flathead screws (Phillips head) per extender
bracket; attach nut bars to rear extender bracket using two machine screws. Pan
head screws can also be used to attach nut bars to the rear extender brackets. Do
not tighten completelyleave about 1/8" (3 mm.) of slack.
b. Mount extender brackets (item 1, Figure I-3) to the rack posts using screws
supplied by the rack manufacturer. Use at least two screws for each extender
bracket. Do this for all four extender brackets.
MDS 05-2528A01, Rev. A
APPENDIX I
I-3
3.
4.
Attach forked bracket to stationary slide section.

a. This step can be done on a workbench. Mount the fork bracket (item 4, Figure I-3)
to the left stationary slide section (item 7, Figure I-3) using two screws (Pan
Head, Phillips, 10-32 x 3/8", and one nut bar (item 3, Figure I-3) for each
stationary slide section. Do not draw these screws completely tight; the forked
bracket should be free-floating at this point.
b. Repeat Step 3a for the right stationary section.
Mount stationary slide sections between extender brackets.
a. Slip the front and rear flanges of the left stationary slide section (with the forked
bracket attached, per Step 3) over the screw shafts between the extender bracket
and the nut bar at the front and rear on the left side of the rack. See Figure I-3.
b. Tighten the two front flathead screws so that the flange of the stationary section
is gripped tightly between the extender bracket and the nut bar. At the rear,
tighten the two flathead screws so that the flange of the forked bracket is
gripped tightly between the extender bracket and the nut bar.
c. Repeat Steps 4a and 4b for the right side.
d. After the stationary section is secured between the extender brackets, tighten the
two screws that attach the forked bracket to the stationary section. Do this for
both the left and right sides.
11
1
17
14
9
12
13
15
10 16
Figure I-2. Attaching Chassis Slide to Radio Chassis
I-4
APPENDIX I
MDS 05-2528A01, Rev. A
2
1
3
4
5
8
9
10
Figure I-3. Attaching Extender Brackets Onto the Rack

Posts of the Open Frame Relay Rack.
Progress check.
At this point, the radio can be lifted back into place if all of the following checklist
items have been completed.
Both chassis slide sections should be firmly attached to the radio chassis. One
end of each chassis slide section comes to a point, that is, it has one edge
sticking out further than the other. The edge that sticks out should be just below
the tilt-stop screw when the chassis slide section is positioned parallel to the
length of the side of the chassis. (See Figure I-2.)
If that edge is positioned just above the tilt-stop screw, the chassis slides are on
the wrong side of the chassis; they must be removed and re-mounted.
The left and right stationary sections of the slide assembly should be firmly
attached between the extender brackets on each side of the open frame relay rack.
Each forked bracket should be firmly attached to its stationary section.
MDS 05-2528A01, Rev. A
APPENDIX I
I-5
5.
6.
I-6
Each intermediate slide section should still be in place, riding in the groove of
the stationary section, and its square cutout should be near the front of the
equipment rack. If, for any reason, the intermediate slides are not in this
position, put them in place now.
Lift the unit into place, insert chassis slides into intermediate slides, and push radio
into rack.
a. Using the handles at the front of the chassis, lift the radio into place at the
equipment rack. Insert the chassis slide section into the groove of the intermediate slide section. Push the chassis toward the back of the equipment rack until
the L-brackets (attached to the handles) stop against the extender brackets.
b. Move the radio in and out on the slides several times to make sure that the
chassis moves without binding and that the safety latches (springs) stop the
chassis from coming out of the slides.
Secure the L-brackets (with handles) to the extender brackets using two screws on
each side.
APPENDIX I
MDS 05-2528A01, Rev. A

MDS 4100

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About This Manual

MDS ON THE INTERNET

175 Science Parkway, Rochester, N.Y. 14620, U.S.A.

Installation, Operation & Field Maintenance

MDS 05-2528A01, Rev. A

MDS P/N 05-2528A01, Rev. A

MDS 4100 SERIES

MICROWAVE DATA SYSTEMS

FAX: (716) 242-9620

The following are trademarks

If further assistance is required, please contact:

MICROWAVE DATA SYSTEMS

CHAPTER 2SYSTEM DESIGN AND APPLICATIONS

MDS 05-2528A01, Rev. A

CHAPTER 3INSTALLATION & OPERATION

MDS 05-2528A01 Rev. A

CHAPTER 4FIELD TESTS & ADJUSTMENTS

CHAPTER 5RECEIVER AND TRANSMITTER PROGRAMMING

MDS 05-2528A01, Rev. A

CHAPTER 6THEORY OF OPERATION

CHAPTER 7TROUBLESHOOTING SYSTEM PROBLEMS

CHAPTER 8COMMUNICATIONS CHANNEL

APPENDIX A1200 bps BELL 202T COMPATIBLE MODEM

MDS 05-2528A01 Rev. A

INTRODUCTION TO ALIGNMENT ------------------------------------------------------------------------------ A-4

APPENDIX BTONE ACTIVATED TRANSMIT (VOX) ASSEMBLY

APPENDIX C4800 BPS MODEM & PORT

APPENDIX D9600 BPS MODEM & PORT

APPENDIX ECONVERSION OF MASTER STATION FOR REPEATER

MDS 05-2528A01, Rev. A

APPENDIX FFIXED MOUNTING IN 19" ENCLOSED CABINET

MDS 05-2528A01 Rev. A

Figure 4-1. Transmitter and Receiver Module Adjustments ------------------------------------------------------4-6

MDS 05-2528A01, Rev. A

MDS 05-2528A01 Rev. A

INTRODUCTION TO THE MDS 4100 SERIES

MDS 05-2528A01, Rev. A

Digital Application Features

MDS 05-2528A01, Rev. A

Figure 1-1. Front PanelMDS 4100 Master Station

MDS 05-2528A01, Rev. A

MDS 05-2528A01, Rev. A

ALARM & EXTERNAL

Figure 1-3. Bottom ViewMDS 4100 Master Station

MDS 05-2528A01, Rev. A

DC PRIMARY POWER INPUT & FUSE

TB2: KEYLINE & ACCESSORY

Figure 1-4. Rear ViewMDS 4100 Master Station

MDS 05-2528A01, Rev. A

SPECIFICATIONS: MDS 4100 SERIES RADIOS

AC Only (Optional*) Powered Unit:

DC Powered Unit (Optional*):

350512 MHz (Nominal)

120/240 Vac, 50/60 Hz

Continued on next page.

350512 MHz (Nominal)

3003000 Hz; +1 dB, 3 dB (Ref. 1 kHz)

MDS 05-2528A01, Rev. A

600 , balanced line,

Transmitter Part 90 FCC Information (USA)*

350512 MHz (Nominal)

Sensitivity (at ANT port)

MDS 05-2528A01, Rev. A

12 dB SINAD at 117 dBm (0.8 V)