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Hydraulic Equipment Catalogue

Please note before using this catalogue:


This catalogue was planned and edited in such manner it can be used in the planning of hydraulic system, for
product recommendation, and as technical material for those who usually handle oil hydraulic equipment.

Product description
This catalogue describes Yukens primary standard oil hydraulic equipment.

Details of Description
The principal details described for each model include the following.
Specifications
Model Number Designation
Instructions
Attachment
Outer dimensional drawing
Performance characteristics
List of seals
Interchangeability between new and old products
Others
However, there are some models for which descriptions are shortened.
In this case, please request for separate materials.

Design Standards
The range of Yuken hydraulic products is available to three different Design Standards as follows:
a) Those products manufactured for use in Europe and other countries using metric standards are
designed to meet the appropriate CETOP, DIN and ISO standards and are identified as 80 Design
Standard.
b) Those products manufactured for use in North America are designed to meet the appropriate NAS,
USAS and NFPA standards, and are identified as 90 or 950 Design Standard.
c) Those products manufactured for use in Japan are designed to meet the appropriate JIS standards, and
have no suffix to the Design Number.
The distinctive features of the various Design Standards are as shown below.
Design
Standard
Feature

European Design
Standard

N. American Design Standard

Japanese
Standard "JIS"

"80" Design Standard

"90" Design Standard

"950" Design Standard

Port Tapping

BSP. F

NPT

Pressure Gauge Connection

BSP. Tr

NPT

SAE Straight Thread


O-ring Port
(UN/UNF Thread)

Mounting Bolt

Metric

UNC

Metric

Conduit Entry

BSW

NPT

Rc
Rc

For North American Design Standards, this catalogue describes 950 for AR/A/A3H Series Variable
Displacement Piston Pumps and 90 for other control valves. Control valves with 950 are also
available. Please contact us for the details.
1

Design Number
Yuken products have factory applied Design numbers, the key to which is as follows.
Example: A16-F-R-01-C-K- 3 2 8 0
Design Standard
Major Design No.

"80" European design standard

Minor Design No.

"90" N. American design standard


(Port tapping: NPT Thd.)
"950" N. American design standard
(SAE Straight thread O-ring Port)
"Omitted" JIS Domestic standard

Design Numbers are subject to change. But installation dimensions and specifications remain unchanged for
variation in the second digit of design numbers (minor design number).

Index System
When looking up products by name, please use to Yuken
hydraulic Equipment Catalogue Index on page 6.
When looking up products by model number, please use the
Model Number Index on page 9.

Satety Precautions
To prevent serious accidents, equipment damage, and other
property damage, please observe the following precautions, as
well as all related regulations regarding safety.
Before using the product, be sure you read and understand all
the instructions in the Operator's Manual entirely.
In this catalogue, safety precautions are classified into three ranks:
DANGER, WARNING, and CAUTION. These words are defined as follows:

3. Precautions for Operation


DANGER

WARNING

DANGER: Indicates

an imminent danger that is very


likely to cause death or severe injury unless
the situation is avoided.
WARNING: Indicates a potential danger that may
cause death or severe injury unless the
situation is avoided.
Indicates
a potential danger that may cause
CAUTION:
a minor or moderate injury or that may
result in property damage.

1. Precautions for Use


CAUTION 1 To avoid possible injury when handling the
products, wear protective safety equipment in
accordance with the instructions in the
Operator's Manual.
CAUTION 2 Failure to support the weight of the product or
lifting the product with improper posture may
result in injury to the hands or back. Be sure to
follow the instructions in the operator's
manual.
CAUTION 3 Do not climb on, strike, drop or exert
unnecessary force on the product. This may
lead to injury or fire due to improper
operation, damage, or oil leakage.
CAUTION 4 Oil on the product or floor must be cleaned up
thoroughly. Oil could cause you to drop the
product or slip on the floor.

2. Precautions for Installation, Removal, and Maintenance


WARNING 1 All installation, removal, maintenance, piping
or wiring should be performed by properly
trained personnel.
WARNING 2 Before starting the work for installation,
removal, maintenance, piping and wiring, do
the following jobs. Failure to do these jobs
may cause the equipment to move suddenly or
spout the oil from it during the work, which
eventually may cause the serious accidents.
Shut off the power supply to the equipment
and make sure that all the electrical motors
or engines have stopped.
Fix the Cylinder rod not move/move down
when installing/removing the Cylinder.
Get the pressure in the pipes and cylinders in
the hydraulic system back to zero pressure.
WARNING 3 Before working on any electrical wiring, be
sure to shut off the power supply. Failure to do
this may cause electrical shock.
CAUTION 4 Keep all installation holes and surfaces clean.
Failure to do this may cause insufficient
tightening of the bolts that may cause fire due
to oil leakage.
CAUTION 5 Before installing the product, be sure that all
specified bolts are tightened with the specified
torque.
Tightening with the outside
specifications may cause improper operation,
damage, oil leakage, etc.

WARNING

WARNING

WARNING

CAUTION

CAUTION

CAUTION

CAUTION

1 Never operate any device in an environment


where there is danger of explosion or fire,
unless the device is fully protected. This may
lead to major and serious accidents including
explosion or fire.
2 Do not approach near the pumps or motors in
operation. There is a fear of injury by such an
accident that the hands or clothes are caught
by or coiled into the pumps and the motors.
3 In event of abnormal operation (unusual
sounds, oil leakage, smoke, etc.), immediately
stop operation and take appropriate corrective
measures.
4 Completely discharge air from the cylinder at
low pressure. Failure to do so may result in
unexpected movement of the cylinder, which
in turn may cause injury.
5 To adjust the cushion, gradually increase the
cylinder speed from a low speed [50 mm/s (2
in./s) or less]. Rapidly accelerating the
cylinder may produce abnormal surge
pressure, resulting in damage to the cylinder or
the machinery and consequently leading to a
serious accident.
6 Before operating this device for the first time,
check that hydraulic and electrical circuits are
properly connected and that adjoining surfaces
are tightly aligned.
7 Do not use the product out of the specification
as described in the catalogue, related data
sheets, drawings, etc. Not doing so may cause
improper operation, damage or injury.
8 During operation, high temperatures in the
hydraulic system or solenoid units may occur.
Wear protective gear on hands and body when
around these parts.
9 Be sure to operate the product with proper oil,
and within established ranges for temperature,
viscosity and purity. Use outside of specified
limits may cause improper operation or fire
due to oil leakage.

4. General Precautions
WARNING 1 Never convert the products. If any conversions
are made, unexpected machine movement may
cause injury.
CAUTION 2 Do not disassemble or change the products
without prior consent of the manufacturer.
Failure to do this will cause the products not to
perform the specified performance and
characteristics, and moreover will become the
causes of the accidents or failures.
CAUTION 3 For transportation/storage of the product, pay
attention to environmental conditions, such as
ambient temperature and humidity, and take
anti-dust/rust measures.
CAUTION 4 The seals may be required to replace if the
products is used after long-term storage.
CAUTION 5 Read the manual thoroughly and take due care
to replace the seals.

5. Related Regulations
CAUTION To ensure that this product is used in a safe
manner, it is essential to observe the above
precautions, as well as all related regulations
regarding safety.

Head Office and Sagami Plant

Sagami Plant Front Gate

R&D Centre Design Room

Fukuroda Plant

Outline of the Company


Live with hydraulic (Challenge to possibility)
The speed of technological innovations in the 21st century, hydraulic technology is also expected to undergo
great change.
We
have been making efforts to meet the expectations of wide range of industrial fields as a leading
manufacturer in hydraulic equipment, always thinking What do our customers want?. It is YUKENs
desire to continue our efforts in development by fusing oil hydraulic with all high technology rather than
adhering solely to it to ensure a widespread use of oil hydraulic in our daily lives.
Trade name: Yuken Kogyo Co., Ltd.
Inception: 1929
Incorporation: 1956
Capital: 4,109,101,656 (as of April 2007)
Sales: 19.4 billion (as of 2006)
Number of employees: about 460 persons (as of April 2007)
Head office: 4-34, Kamitsuchidana-Naka 4-chome, Ayase,
kanagawa Prefecture, 252-1113, Japan
Tel. 0467-77-2111
International Sales Department : Hamamatsucho Seiwa Bldg., 4-8, Shiba-Daimon
(Tokyo office)
1-chome, Minato-ku, Tokyo, 105-0012, Japan
Tel. 03-3432-2110 Fax. 03-3436-2344
URL http://www.yuken.co.jp
E-mail int.bd@yuken.co.jp
Products:
Hydraulic equipment for industrial use:
Hydraulic pumps, Hydraulic motors, Directional control valves,
Pressure control valves, Flow control valves, Modular valves,
Logic valves, Proportional electro-hydraulic control equipment, Servo valves,
Hydraulic cylinders, etc.
Hydraulic equipment for industrial vehicles
Hydraulic pumps, Hydraulic motors, Various control valves, etc.
Hydraulic systems
Various hydraulic systems for industrial machine,
Various hydraulic systems for marine use, Special hydraulic power units,
Various standard power packs, etc.
Applied hydraulic products
Environmental machinery
A compacting & separation machine for kitchen garbage,
Automatic shavings compactor KIRIKO,
PET bottle compacting press,
Various compactors
Factories:
Sagami plant: 4-34, Kamitsuchidana-Naka 4-chome, Ayase, Kanagawa Prefecture, 252-1113
Tel. 0467-77-2111
(Technical Center, Sagami factory, Component Assembly Centre, Hydraulic System Centre)
Fukuroda factory: 65, Kitadage, Daigo-machi, Kuji-gun, Ibaraki Prefecture, 319-3521
Tel. 02957-2-0425

HYDRAULIC EQUIPMENT CATALOGUE


INDEX
A

PISTON PUMPS

13

AR Series Variable Displacement Piston Pumps, Pressure Compensator Type ..........15


A Series Variable Displacement Piston Pumps ............................................................27

Single Pumps, Pressure Compensator Type ..............................................................33


Single Pumps, Solenoid Two Pressure Control Type ................................................55
Single Pumps, Pressure Compensator with Unloading Type ....................................63
Single Pumps, Proportional Electro-Hydraulic Load Sensing Type ........................64
Single Pumps, Electro-Hydraulic Proportional Pressure & Flow Control Type ......74
Single Pumps, Electro-Hydraulic Proportional Pressure & Flow Control TypeOBE Type ..........................................................................................................86
Single Pumps, Pilot Pressure Control Type Pressure Compensator ..........................96
Single Pumps, Constant Power Control type ..........................................................105
Double Pumps, Pressure Compensator Type ..........................................................113
Variable/Fixed Double Pumps, Pressure Compensator Type..................................115
A3H Series Variable Displacement Piston Pumps ......................................................117
Single Pumps, Pressure Compensator Type ............................................................122
Single Pumps, Constant Power (Torque) Control type............................................141
Single Pumps, Load Sensing Type ..........................................................................150

VANE PUMPS

159

PV2R Series Single Vane Pumps ............................................................................163


PV2R4A Series Single Vane Pumps ......................................................................177
PV2R Series Double Vane Pumps ..........................................................................181
PV2R24A/34A Series Double Vane Pumps............................................................196

PRESSURE CONTROLS

201

Remote Control Relief Valves ....................................................................................203


Direct Type Relief Valves ..........................................................................................206
Pilot Operated Relief Valves ......................................................................................209
Low Noise type Pilot Operated Relief Valves ............................................................216
Solenoid Controlled Relief Valves..............................................................................220
Low Noise type Solenoid Controlled Relief Valves ..................................................230
H/ HC Type Pressure Control Valves ........................................................................237
Pressure Reducing (and Check) Valves ......................................................................251
Pressure Reducing and Relieving Valves....................................................................260
Unloading Relief Valves ............................................................................................265
Brake Valves ..............................................................................................................271
Semiconductor Type Pressure Switches......................................................................272

FLOW CONTROLS

275

Flow Control (and Check) Valves ..............................................................................277


Pilot Operated Flow Control (and Check) Valves ......................................................289
Restrictors/One Way Restrictors ................................................................................299
Throttle (and Check) Modules ....................................................................................305
Deceleration (and Check) Valves................................................................................310
Feed Control Valves....................................................................................................318
Needle Valves..............................................................................................................325

DIRECTIONAL CONTROLS

327

Solenoid Operated / Solenoid Controlled Pilot Operated Directional Valves ............331


DSG-005 Series Solenoid Operated Directional Valves ........................................336
DSG-01 Series Solenoid Operated Directional Valves ..........................................344
DSG-03 Series Solenoid Operated Directional Valves ..........................................361
6

Low Wattage (5W) Type Solenoid Operated Directional Valves ..........................378


Electronic Relay Incorporated Type Solenoid Operated Directional Valves ..........379
Solenoid Controlled Pilot Operated Directional Valves ..........................................381
G Series Solenoid Operated / Solenoid Controlled Pilot Operated Directional Valves ..409
Solenoid Operated Directional Valves ....................................................................412
Solenoid Controlled Pilot Operated Directional Valves ..........................................418
Pilot Operated Directional Valves ..............................................................................423
Manually Operated Directional Valves ......................................................................429
Mechanically Operated Directional Valves ................................................................441
Rotary Type Directional Valves ..............................................................................441
Cam Operated Directional Valves ..........................................................................445
Poppet Type Directional Valves..................................................................................451
Poppet Type Solenoid Operated Directional Valves ..............................................453
Multi Purpose Control Valves ................................................................................459
Solenoid Operated Poppet Type Two-Way Valves ................................................480
Shut-off Type Solenoid Operated Directional Valves ............................................489
Check Valves / Pilot Controlled Check Valves ..........................................................497
In-line Check Valves................................................................................................498
Right Angle Check Valves ......................................................................................500
Pilot Controlled Check Valves ................................................................................504

MODULES

511

005 Series Modular Valves ........................................................................................517


01 Series Modular Valves ..........................................................................................535
03 Series Modular Valves ..........................................................................................577
06 Series Modular Valves ..........................................................................................619
10 Series Modular Valves ..........................................................................................633

LOGIC VALVES

647

Directional/Directional & Flow Control Logic Valves ..............................................650


Solenoid Operated Directional Control Logic Valves ................................................651
Relief Logic Valves ....................................................................................................652
Solenoid Controlled Relief Logic Valves ..................................................................653

PROPORTIONAL ELECTRO-HYDRAULIC CONTROLS 655

Series Hybrid Components, Proportional Electro-Hydraulic Controls ................656


Pilot Relief Valves ..................................................................................................658
Pressure Control Valves ..........................................................................................659
Relief Valves............................................................................................................660
Relieving and Reducing Valves ..............................................................................661
Flow Control (and Check) Valves ..........................................................................662
Flow Control and Relief Valves ..............................................................................663
High Flow Series Flow Control and Relief Valves ................................................664
Directional and Flow Control Valves ......................................................................665
High Response Type Directional and Flow Control Valves....................................666
E Series Proportional Electro-Hydraulic Controls ......................................................667
Pilot Relief Valves ..................................................................................................670
Relief Valves............................................................................................................676
Relieving and Reducing Valves ..............................................................................685
40 Series Flow Control (and Check) Valves ........................................................695
10 Series Flow Control (and Check) Valves ........................................................705
40-10 Series Flow Control and Relief Valves ..................................................712
10-10 Series Flow Control and Relief Valves ..................................................722
High Flow Series Flow Control and Relief Valves ................................................733
Shockless Type Directional and Flow Control Valves ............................................743
Directional and Flow Control Valves ......................................................................746
High Response Type Directional and Flow Control Valves....................................753
Direct Type............................................................................................................753
Tow Stage Type ....................................................................................................760
Power Amplifiers ....................................................................................................766
Setting Adjusters......................................................................................................789

PISTON PUMPS

VANE PUMPS

PRESSURE
CONTROLS

FLOW CONTROLS

DIRECTIONAL
CONTROLS

MODULES

LOGIC VALVES

PROPORTIONAL
ELEC.-HYD.
CONTROLS

SERVO VALVES

EH

ACTUATORS

POWER
PACKAGES

Others
ACCESSORIES

DATA SHEET

J
K
L

SERVO VALVES

797

High-Speed Linear Servo Valves ................................................................................798


Direct Type ..............................................................................................................798
Two Stage Type ......................................................................................................800
Linear Servo Amplifiers ..........................................................................................802
OBE (On-Board Electronics) Type Linear Servo Valves ..........................................803

ACTUATORS

805

CJT Series Standard Hydraulic Cylinders ..................................................................806

HYDRAULIC POWER UNITS / POWER PACKAGES

809

Energy-Saving Hydraulic Units and Controllers ........................................................810


Energy-Saving Controller ........................................................................................811
Equipped with Variable Displacement Vane Pump <YM-e Pack> ........................812
Equipped with Variable Displacement Piston Pump <YA-e Pack>........................813
Space Saving & Low Noise Type Hydraulic Power Unit <YF Pack>........................814
Low Noise & Small Type Hydraulic Power Unit <YP Pack> ....................................815
Intelligent Hydraulic Servo Drive Pack ......................................................................816

ACCESSORIES & Others

819

Accessories
Air Bleed Valves......................................................................................................820
F3 Series Pipe Flange Kits ......................................................................................821
F5 Series Pipe Flange Kits ......................................................................................824
F6 Series Pipe Flange Kits ......................................................................................829
Data Sheet
O-ring Size ..............................................................................................................833
SAE Strait Thread O-ring Port ................................................................................835
Worldwide

Affiliated Companies and Distributors ....................................836

Hydraulic Equipment

Model Number Index


A
A-BSG: Solenoid Controlled Relief Valves with Vent
Restrictor, Sub-plate Mounting ........................220
A-BST: Solenoid Controlled Relief Valves with Vent
Restrictor, Threaded Connection ......................220
A-S-BSG: Low Noise Type Solenoid Controlled Relief
Valves with Vent Restrictor..........................230
A--R-01: A Series Variable Displacement Piston
Pumps-Single Pump, Pressure Compensator
Type ..............................................................33
A--R-02: A Series Variable Displacement Piston
Pumps-Single Pump, Solenoid Two Pressure
Control Type ................................................55
A--R-03: A Series Variable Displacement Piston
Pumps-Single Pump, Pressure Compensator
with Unloading Type ....................................63
A--R-04: A Series Variable Displacement Piston
Pumps-Single Pump, Proportional ElectroHydraulic Load Sensing Type ......................64
A--R-04E: A Series Variable Displacement Piston
Pumps-Single Pump, Electro-Hydraulic
Proportional Pressure &Flow Control
Type ..........................................................74
A--R-04EH: A Series Variable Displacement Piston
Pumps-Single Pump, Electro-Hydraulic
Proportional Pressure & Flow Control
Type (OBE Type) ....................................86
A--R-07: A Series Variable Displacement Piston
Pumps-Single Pump, Pilot Pressure Control
Type Pressure Compensator..........................96
A--R-09: A Series Variable Displacement Piston
Pumps-Single Pump, Constant Power
Control Type ..............................................105
A--R0101: A Series Variable Displacement
Piston Pumps-Double Pump,
Pressure Compensator Type ..............113
AR--R01: A Series Variable Displacement
Piston Pump-Variable/Fixed Double Pump,
Pressure Compensator Type ..................115
AG: Adaptor for Needle Valve ......................................325
AMB-EL: Power Amplifiers for High Response Type
Proportional Directional and Flow Control
Valves............................................................786
AMC-IV: Energy-Saving Controller ..............................811
AMC-T: Multifunction Slope Controller........................792
AMC-V6: Six Point Setting Adjuster ............................791
AME-D-10: Power Amplifiers For 10 Series
Proportional Control Valve ........................767
AME-D-40: Power Amplifiers For 40 Series
Proportional Flow Control Valves ............772
AME-D2-1010: Power Amplifiers For 10-10 Series
Proportional Flow Control and Relief
Valves ..................................................780
AME-D2-H1: Power Amplifiers For 40-10 Series
Proportional Flow Control and Relief
Valves......................................................778
AME-DF: Power Amplifiers For 40 Series Proportional
Flow Control Valves ....................................772
AME-T: Power Amplifiers For 40 Series Proportional
Flow Control Valves ........................................772
AMLS: Power Amplifiers for High-Speed
Linear Servo Valves ..........................................802
AMN-D: Amplifiers for 10 Series
Proportional Control Valves ..........................771

AMN-G: Power Amplifiers for Shockless Type


Proportional Directional and Flow Control
Valves..............................................................782
AMN-L: Power Amplifiers for High Response Type
Proportional Directional and Flow Control
Valves ..............................................................786
AMN-T: Slope Controllers ............................................796
AMN-W: Power Amplifiers for Shockless Type
Proportional Directional and Flow Control
Valves ............................................................782
AR-F-R-01: AR Series Variable Displacement
Piston Pumps-Single Pump,
Pressure Compensator Type ......................19
A3H-R01: A3H Series Variable Displacement
Piston Pumps-Single Pump,
Pressure Compensator Type ....................122
A3H-R09: A3H Series Variable Displacement
Piston Pumps-Single Pump,
Constant Power (Torque) Control Type ..141
A3H-R14: A3H Series Variable Displacement
Piston Pumps-Single Pump,
Load Sensing Type ..................................150

B
BG: Pilot Operated Relief Valves,
Sub-plate Mounting ................................................209
BGM: Sub-plates for Relief Valve ................................213
BSG: Solenoid Controlled Relief Valves,
Sub-plate Mounting ..............................................220
BST: Solenoid Controlled Relief Valves,
Threaded Connection ............................................220
BT: Pilot Operated Relief Valves,
Threaded Connection ..............................................209
BUCG: Unloading Relief Valves ..................................265
BUCGM: Sub-plates for Unloading Relief Valve..........267

C
CDSC: Solenoid Operated Poppet Type
Two-Way Valves, Cartridge Type ....................480
CDSG: Solenoid Operated Poppet Type
Two-Way Valves, Casket Mounting..................480
CDST: Solenoid Operated Poppet Type
Two-Way Valves, Threaded Connection ..........480
CG: Pilot Selector Valves........................................474-477
CIT: In-line Check Valves..............................................498
CJT: CJT Series Hydraulic Cylinders ............................806
CJT35L, 70L, 140L: CJT Series Hydraulic Cylinders with
Proximity Switch ..........................806
CPF, CPDF: Pilot Controlled Check Valves,
Flanged Connection ..................................504
CPG, CPDG: Pilot Controlled Check Valves,
Sub-plate Mounting..................................504
CPT, CPDT: Pilot Controlled Check Valves,
Threaded Connection ................................504
CRF: Right Angle Check Valves,
Flanged Connection ..............................................500
CRG: Right Angle Check Valves,
Sub-plate Mounting..............................................500
CRGM: Sub-plates for Right Angle Check Valve ........502
CRT: Right Angle Check Valves,
Threaded Connection ............................................500

D
DCG: Mechanically Operated Directional Valves,
Sub-plate Mounting..............................................445
DCT: Mechanically Operated Directional Valves,
Threaded Connection ..........................................445
DG-01: Remote Control Relief Valves,
Sub-plate Mounting ..........................................203
DG-02: Direct Type Relief Valves,
Sub-plate Mounting ..........................................206
DGM: Sub-plates for Remote Control Relief Valve ....204
DHF: Pilot Operated Directional Valves,
Flanged Connection..............................................423
DHG: Pilot Operated Directional Valves,
Sub-plate Mounting ............................................423
DHGM: Sub-plate for Solenoid Controlled Pilot Operated
Directional Valves ..........................401, 402, 403
DMF: Manually Operated Directional Valves,
Flanged Connection ............................................430
DMG: Manually Operated Directional Valves,
Sub-plate Mounting ............................................429
DMT: Manually Operated Directional Valves,
Threaded Connection ..........................................429
DP: Digital Pressure Monitors......................................274
DRG: Rotary Type Directional Valves,
Sub-plate Mounting ............................................441
DRGM: Sub-plates for Rotary Type
Directional Valves ..........................................443
DRT: Rotary Type Directional Valves,
Threaded Connection ..........................................441
DSG-005: Solenoid Operated Directional Valves,
DSG-005 Series ............................................336
DSG-01: 1/8 Solenoid Operated Directional Valves,
DSG-01 Series ................................................344
DSG-03: 3/8 Solenoid Operated Directional Valves,
DSG-03 Series ................................................361
DSGM-005: Sub-plats for DSG-005 Series Solenoid
Operated Directional Valves......................342
DSGM-01: Sub-plates for 1/8 Solenoid Operated
Directional Valve ........................................356
DSGM-03: Sub-plates for 3/8 Solenoid Operated
Directional Valve ........................................373
DSHF: Solenoid Controlled Pilot Operated Directional
Valves, Flanged Connection ..............................381
DSHG: Solenoid Controlled Pilot Operated Directional
Valves, Sub-plate Mounting ............................381
DSLG-01: 1/8 Poppet Type Solenoid Operated
Directional Valves ......................................453
DSLHG: Multi-Purpose Control Valves ......................459
DSPC: Shut-off Type Solenoid Operated Directional
Valves, Cartridge Type ......................................489
DSPG: Shut-off Type Solenoid Operated Directional
Valves, Sub-plate Mounting..............................489
DT-01: Remote Control Relief Valves,
Threaded Connection ........................................203
DT-02: Direct Type Relief Valves,
Threaded Connection ........................................206

E
E-DSG-01, 03: Low Wattage (5W) Type Solenoid
Operated Directional Valves ......................378
E-YA: Energy-saving Hydraulic Units YA-e Pack
(Equipped with Piston Pump) ............................813
10

E-YM: Energy-saving Hydraulic Units YM-e Pack


(Equipped with Vane Pump) ............................812
EBG: Proportional Electro-Hydraulic Relief Valves ....676
EDFG: Shockless Type Proportional Directional and
Flow Control Valves (Direct Type) ..................743
EDFHG: Proportional Directional and Flow Control
Valves (Two Stage Type)................................746
EDG: Proportional Electro-Hydraulic Pilot
Relief Valves ......................................................670
EFBG: Proportional Electro-Hydraulic Flow Control and
Relief Valves
10 - 10 Series ..............................................722
40 - 10 Series ..............................................712
High Flow Series ..............................................733
EFBGM: Sub-plates for Proportional Flow Control and
Relied Valves
For 10 - 10 Series Valves ................727, 728
For 40 - 10 Series Valves ................717, 718
EFG, EFCG: Proportional Electro-Hydraulic Flow Control
(and Check) Valves
10 Series ..............................................705
40 Series ..............................................695
EFGM: Sub-plates for Proportional Flow Control (and
Check) Valves
For 10 Series Valves ....................................708
For 40 Series Valves ............................698, 699
EHBG: EH Series-Proportional Electro-Hydraulic
Relief Valves ....................................................661
EHDFG-01, 03: EH Series-Proportional ElectroHydraulic Directional and Flow Control
Valves ................................................665
EHDFG-04, 06: EH Series-High Response Type
Proportional Electro-Hydraulic
Directional and Flow Control
Valves ................................................666
EHDG: EH Series-Proportional Electro-Hydraulic
Pilot Relief Valves ............................................658
EHFBG: EH Series-Proportional Electro-Hydraulic
Flow Control and Relief Valves ............663, 664
EHFCG: EH Series-Proportional Electro-Hydraulic
Flow Control and Check Valves ....................662
EHFG: EH Series-Proportional Electro-Hydraulic
Flow Control Valves ........................................662
EHRBG: EH Series-Proportional Electro-Hydraulic
Relieving & Reducing Valves ........................661
ELDFG: High Response Type Proportional Directional
and Flow Control Valves (Direct Type) ..........753
ELDFHG: High Response Type Proportional Directional
and Flow Control Valves (Two Stage Type) ..760
ERBG: Proportional Electro-Hydraulic Relieving &
Reducing Valves ..............................................685
ERBGM: Sub-plates for Proportional Relieving &
Reducing Valves ....................................687, 688

F
F-: Hydraulic equipment for use of phosphate ester type
fluids (disregard F- for reference to phosphate ester
application and see standard model number)
F3: F3 Series Pipe Flange Kits ..................................821
F5: F5 Series Pipe Flange Kits ..................................824
F5-06--1021, 10801, 10950: Pipe Flange for AR Series
Variable Displacement Piston Pump ................24
F6: F6 Series Pipe Flange Kits ..................................829

FCG: Flow Control and Check Valves ..........................277


FG: Flow Control Valves ..............................................277
FGM: Sub-plates for Flow Control Valve ..............281-283
FHCG: Pilot Operated Flow Control and Check Valves ..289
FHG: Pilot Operated Flow Control Valves ..................289

G
G-DSG-01,03: G Series Shockless Type
Solenoid Operated Directional Valves ..412
G-DSHG: G Series Shockless Type Solenoid Controlled
Pilot Operated Directional Valves ................418
GCT: In-line Type Needle Valves ................................325
GCTR: Angle Type Needle Valves ..............................325

H
HCF: HC Type Pressure Control Valves,
Flanged Connection ............................................237
HCG: HC Type Pressure Control Valves,
Sub-plate Mounting ............................................237
HCT: HC Type Pressure Control Valves,
Threaded Connection ..........................................237
HF: H Type Pressure Control Valves,
Flanged Connection ................................................237
HG: H Type Pressure Control Valves,
Sub-plate Mounting ..............................................237
HGM: Sub-plates for H and HC Type
Pressure Control Valves ....................244, 245, 246
HT: H Type Pressure Control Valves,
Threaded Connection ............................................237

J
JT: Semiconductor Type Pressure Switches ..................272

L
L-DSG-01: 1/8 Low Wattage (14W) Type
Solenoid Operated Directional Valves ......344
L-DSG-03: 3/8 Low Wattage (14W) Type
Solenoid Operated Directional Valves ......361
LB: Relief Logic Valves ................................................652
LBS: Solenoid Controlled Relief Logic Valves ............653
LD: Directional/Directional and Flow Control
Logic Valves ..........................................................650
LDS: Solenoid Operated Directional Control
Logic Valves ........................................................651
LP-1A: Mounting Bracket Kits for AR Series
Variable Displacement Piston Pump ..................24
LSVG: Hi-Speed Linear Servo Valves (Direct Type)....798
LSVHG: Hi-Speed Linear Servo Valves
(Two Stage Type)............................................800
LSVHG-EH: OBE Type Linear Servo Valves ............803

M
MAC-01: 1/8 Anti-Cavitation Modular Valves ............568
MAC-03: 3/8 Anti-Cavitation Modular Valves ............609
MBA-01: 1/8 Relief Modular Valves for A-Line ..........536
MBA-03: 3/8 Relief Modular Valves for A-Line ..........578
MBB-01: 1/8 Relief Modular Valves for B-Line ..........536
MBB-03: 3/8 Relief Modular Valves for B-Line ..........578
MBK-005: Mounting Bolt Kits, For 005 Modular
Valves ..........................................................534

MBK-01: Mounting Bolt Kits, For 1/8 Modular


Valves ............................................................576
MBK-03: Mounting Bolt Kits, For 3/8 Modular
Valves ............................................................618
MBK-06: Mounting Bolt Kits, For 3/4 Modular
Valves ............................................................630
MBK-10: Mounting Bolt Kits, For 1-1/4 Modular
Valves ............................................................644
MBP-005: 005 Relief Modular Valves for P-Line ........518
MBP-01: 1/8 Relief Modular Valves for P-Line ............536
MBP-03: 3/8 Relief Modular Valves for P-Line ............578
MBR-01: 1/8 Brake Modular Valves ............................542
MBW-03: 3/8 Relief Modular Valves for A, B-Lines....578
MC-01, 02: Manually Operated Setting Adjusters ........790
MCA-03: 3/8 Check Modular Valves for A-Line ..........605
MCB-03: 3/8 Check Modular Valves for B-Line ..........605
MCP-005: 005 Check Modular Valves for P-Line ........529
MCP-01: 1/8 Check Modular Valves for P-Line............567
MCP-03: 3/8 Check Modular Valves for P-Line............605
MCPT-03: 3/8 Check Modular Valves for P, T Lines....607
MCT-01: 1/8 Check Modular Valves for T-Line ..........567
MCT-03: 3/8 Check Modular Valves for T-Line ..........605
MDC-005: 005 Blocking Plate ......................................530
MDC-01-A: 1/8 Blocking Plates ....................................571
MDC-01-B: 1/8 Bypass Plates........................................571
MDC-03-A: 3/8 Blocking Plates ....................................613
MDC-03-B: 3/8 Bypass Plates........................................613
MDS-01: 1/8 Connecting Plates ....................................572
MDS-03: 3/8 Connecting Plates ....................................614
MF-01: Pressure and Temperature Compensated 1/8 Flow
Control (and Check) Modular Valves ............551
MF-03: Pressure and Temperature Compensated 3/8 Flow
Control (and Check) Modular Valves ............591
MHA-01: 1/8 Counterbalance Modular Valves
for A-Line ......................................................544
MHA-03: 3/8 Counterbalance Modular Valves
for A-Line ......................................................588
MHB-03: 3/8 Counterbalance Modular Valves for
B-Line ............................................................588
MHP-01: 1/8 Sequence Modular Valves........................544
MHP-03: 3/8 Sequence Modular Valves........................588
MJ-01: 1/8 Pressure Switch Modular Valves ..............547
MMC-005: Base Plates, For 005 Modular Valves ........531
MMC-01: Base Plates, for 1/8 Modular Valves ............573
MMC-03: Base Plates, for 3/8 Modular Valves ............615
MP-005: 005 Pilot Operated Check Modular Valves ..527
MP-01: 1/8 Pilot Operated Check Modular Valves......569
MP-03: 3/8 Pilot Operated Check Modular Valves......610
MP-06: 3/4 Pilot Operated Check Modular Valves......626
MP-10: 1-1/4 Pilot Operated Check Modular Valves ..640
MR-01: 1/8 Reducing Modular Valves ........................539
MR-03: 3/8 Reducing Modular Valves ........................581
MR-06: 3/4 Reducing Modular Valves ........................620
MR-10: 1-1/4 Reducing Modular Valves ....................634
MRL-03: 3/8 Reducing Modular Valves for
Low Pressure Setting ....................................584
MRP-005: 005 Reducing Modular Valves ....................521
MS-06: 3/4 Throttle and Check Modular Valves ........623
MS-10: 1-1/4 Throttle and Check Modular Valves......637
MSA-005: 005 Throttle and Check Modular Valves
for A- Line ....................................................524
MSA-01: 1/8 Throttle and Check Modular Valves
for A- Line ......................................................563
MSA-03: 3/8 Throttle and Check Modular Valves
for A- Line ......................................................602
11

MSB-005: 005 Throttle and Check Modular Valves


for B-Line ....................................................524
MSB-01: 1/8 Throttle and Check Modular Valves
for B- Line ......................................................563
MSB-03: 3/8 Throttle and Check Modular Valves
for B- Line ......................................................602
MSCP-01: 1/8 Check and Throttle Modular Valves ......561
MSCP-03: 3/8 Check and Throttle Modular Valves ......600
MSP-01: 1/8 Throttle Modular Valves for P-Line ........559
MSP-03: 3/8 Throttle Modular Valves for P-Line ........598
MST-01: Temperature Compensated 1/8 Throttle and
Check Modular Valves..................................555
MST-03: Temperature Compensated 3/8 Throttle and
Check Modular Valves..................................595
MSW-005: 005 Throttle and Check Modular Valves
for A, B Lines ..............................................524
MSW-01: 1/8 Throttle and Check Modular Valves
for A, B- Lines ..............................................563
MSW-03: 3/8 Throttle and Check Modular Valves
for A, B- Lines ..............................................602

SK1091: Power Amplifiers for Proportional Directional


and Flow Control Valves ................................784
SK1106: Amplifier for 04E Type Pump ......................85
SK1112: Cable Assembly for 04E Type Pump ............85
SK1114: IH Controller ..................................................817
SRCF: One Way Restrictors, Flanged Connection ........299
SRCG: One Way Restrictors, Sub-plate Mounting ........299
SRCT: One Way Restrictors, Threaded Connection ......299
SRF: Restrictors, Flanged Connection ..........................299
SRG: Restrictors, Sub-plate Mounting ..........................299
SRT: Restrictors, Threaded Connection ........................299
ST1004: Air Bleed Valves..............................................820

PV2R1, 2, 3, 4: PV2R Series Single Vane Pumps......163


PV2R4A: PV2R4A Type Single Vane Pumps ..............177
PV2R12, 13, 23, 33, 14, 24, 34: PV2R Series
Double Vane Pump ....181
PV2R24A/34A: PV2R24A/34A Type Double
Vane Pumps ........................................196

UBGR: Brake Valves ....................................................271


UCF1G: Feed Control Valves ........................................318
UCF2G: Feed Control Valves ........................................318

R
RBG: Pressure Reducing and Relieving Valves,
Sub-plate Mounting..............................................260
RBGM: Sub-plates for Pressure Reducing and
Relieving Valve ........................................261, 262
RCF: Pressure Reducing and Check Valves,
Flanged Connection ..............................................251
RCG: Pressure Reducing and Check Valves,
Sub-plate Mounting..............................................251
RCT: Pressure Reducing and Check Valves,
Threaded Connection ............................................251
RF: Pressure Reducing Valves, Flanged Connection ....251
RG: Pressure Reducing Valves, Sub-plate Mounting ....251
RT: Pressure Reducing Valves, Threaded Connection ..251

S
S-BG: Low Noise Type Pilot Operated Relief Valves ..216
S-BSG: Low Noise Type Solenoid Controlled
Relief Valves ....................................................230
S-DSG-01: 1/8 Shockless Type Solenoid Operated
Directional Valves ......................................344
S-DSG-03: 3/8 Shockless Type Solenoid Operated
Directional Valves ......................................361
S-DSHG: Shockless Type Solenoid Controlled
Pilot Operated Directional Valves ................381
SB1100/SB1190: EH Series-Proportional ElectroHydraulic Pressure Control Valves ..659
SJT: Pressure Sensors ..................................................274
SK1015: Power Amplifiers for 10 Series Control
Valves ..............................................................767
SK1022: Power Amplifiers for 10 Series Control
Valves ..............................................................767
12

T
T--DSG-01, 03: Electronic Relay Incorporated Type
Solenoid Operated Directional
Valves ................................................379
TC1G: Throttle Modules ................................................305
TC2G: Throttle and Check Modules ..............................305

Y
YF10/YF16: Space Saving & Low Noise Type
Hydraulic Power Units <YF Pack> ..........814
YP: Low Noise & Small Type
Hydraulic Power Units <YP Pack> ......................815
YSD: Intelligent Hydraulic Servo Drive Pack..............816

Z
ZCG: Deceleration and Check Valves,
Sub-plate Mounting ..............................................310
ZCT: Deceleration and Check Valves,
Threaded Connection ............................................310
ZG: Deceleration Valves, Sub-plate Mounting ..............310
ZGM: Sub-plates for Deceleration Valve ......................314
ZT: Deceleration Valves, Threaded Connection ............310

A
PISTON PUMPS
Yuken offers low noise/high efficiency, swash plate type variable displacement piston pumps. These pumps
have been developed by Yuken's leading hydraulic engineers and provide a diverse lineup to meet a wide range
of application requirements.
Series Variable Displacement Piston Pumps ................................ P15
Compact and Lightweight
A compact design and an aluminum body ensures a high power to mass ratio.

Low Noise

Series Variable Displacement Piston Pumps ...................................... P27


A variety of control methods are supported
Ten types of unique control methods are available which integrate amplifiers and sensors. These control
types range from standard pressure compensator control to proportional solenoid pressure/flow control.

Available in a wide range of displacements from 10 to 219 cm3/rev (.610 to 13.36 cu. in.
/rev)

Series Variable Displacement Piston Pumps .......................... P117


Variable displacement piston pumps offer high pressure, high performance in a simple and compact package.

High Pressure: 35 MPa (5080 PSI)


High volumetric efficiency
These pumps maintain a high volumetric efficiency, even at a pressure of 35 MPa (5080 PSI).

Available in a wide range of displacements


Seven models are available in displacements ranging of 16.3 to 180.7 cm3/rev (.995 to 11.03 cu. in./rev).

13

"AR" Series Variable Displacement Piston Pumps

"A" Series Variable Displacement Piston Pumps

"A3H" Series Variable Displacement Piston Pumps


14

"

" Series Variable Displacement Piston Pumps

AR16
Axial Port Type

AR16
Side Port Type

"AR" series variable displacement pump has been developed which the aim of even further the quientness in
operation, smaller in size and lighter in mass and based on Yuken technology and engineering which put on market
the "A" series pump which has a reputation for its quiet operation and high efficiency.
Geometric Displacement
Graphic
Symbol

Pump Type

.1
1

.2
2

.5
5

10

2
20

5
50

100

cu. in./rev
10 15
200 300
cm3/rev

Maximum
Operating
Pressure
MPa (PSI)

Page

16 (2320)

18

AR16
"AR" Series
Variable Diplacement
Piston Pumps

M
O

AR22

15

Hydraulic Fluids
Hydraulic Fluids

Control of Contamination

Use petroleum base oils such as anti-wear type hydraulic


oils or R & O (Rust and Oxidation inhibitor) type hydraulic
oils equivalent to ISO VG-32 or 46. The recommended
viscosity range is from 20 to 400 mm2/s (98 to 1800 SSU)
and temperature range is from 0 to 60 C (32 to 140 F),
both of which have to be satisfied for the use of the above
hydraulic oils.

Due caution must be paid to maintaining control over


contamination of the operating oil which can otherwise
lead to breakdowns and shorten the life of the unit.
Please maintain the degree of contamination within NAS
Grade 10.
The suction port must be equipped with at least a 100 m
(150 mesh) reservoir type filter and the return line must
have a line type filter of under 10 m.

Instructions
Mounting

Drain Piping

When installing the pump the filling port should be positioned


upwards.

Install drain piping according to the chart and ensure that


pressure within the pump housing should be maintained at
a normal pressure of less than 0.1 MPa (14.5 PSI) and
surge pressure of less than 0.5 MPa (72.5 PSI).
Length of piping should be less than 1 m (3.3 ft.), and the
pipe end should be submerged in oil.
In case AR16 and AR22 pump, a screw-in torque of fitting
is 40 to 50 Nm (354 to 443 IN.1bs.). Do not apply bending
and thrust torque to the fitting.

Alignment of Shaft
Employ a flexible coupling whenever possible, and avoid
any stress from bending or thrust.
Maximum permissible misalignment is less than 0.1 mm
(.004 inches) TIR and maximum permissible misangular
is less than 0.2.

Suction Pressure

[Recommended Drain Piping Size]

Permissible suction pressure at inlet port of the pump is


between -16.7 and +50 kPa (5 in.Hg Vacuum and 7 PSIG).
For piping to the suction port, use the pipes of the same
diametre as that of the specified pipe flange to be used.
Make sure that the height of the pump suction port is
within one metre (3.3 ft) from the oil level in the reservoir.

Fitting Size
Model

AR16, AR22

Japnese Std. "JIS" &


European Design Std.

N.American
Design Std.

3/8

SAE #8

[Inside Dia. 8.5 mm (.33 in.) or more]

10 mm
(.39 in.)

Hints on Piping

Bleeding Air

When using steel pipes for the suction or discharge ports,


excessive load from the piping to the pump generates
excessive noise.
Whenever there is fear of excessive load, please use rubber
hoses.

It may be necessary to bleed air from pump case and


outlet line to remove causes of vibration. An air bleed
valve (Model Number ST1004-*-10*, Page 820) is
recommended for this purpose.

Suction Piping
In case the pump is installed above the oil level, the
suction piping and suction line filter should be located
lower than the pump position to prevent air in the suction
line.

16

Inside Dia.
of Pipe

"AR" Series Variable Displacement Piston Pumps

PISTON PUMPS

Starting

"AR" Series

Before first starting, fill pump case with clean operating


oil via the filling port.
In order to avoid air blockage when first starting, adjust
the control valves so that the discharged oil from the
pump is returned direct to the reservoir or the actuator
moves in a free load.
[Volume of Pre-fill Oil Required]
Model

Volume cm3 (in.3 )

AR16
AR22

430 (26.2)

Setting Discharge Pressure and Delivery


At the time of shipment, the unit has been preset to
maximum delivery and minimum discharge pressure.
Adjust the preset delivery and pressure to meet your
system requirements.

Adjustment of Discharge Pressure


Turning the adjustment screw clockwise, increases
pressure.
Volume adjusted by each full turn of the pressure
adjustment screw
Model Numbers

Adjustment Volume
MPa (PSI)

AR16/AR22-FR01B

2.9 (420)

AR16/AR22-FR01C

5.4 (780)

Adjustment of Delivery
Turning the delivery adjustment screw clockwise,
decreases delivery.
The minimum adjustable flow and adjustable volume of
each full turn of the delivery adjustment screw

Model
Numbers

Adjustable volume
with each full turn
of the adjustment
screw
cm3/rev (cu.in./rev)

AR16

1.5 (.092)

6 (.366)

AR22

2.1 (.128)

8.5 (.519)

Minimum adjustable flow


cm3/rev (cu.in./rev)

"AR" Series Variable Displacement Piston Pumps

17

"AR" Series Variable Displacement Piston Pumps


Pressure Compensator Valve
Spool
Pressure Adj. Screw

Control Piston
Drain Port
Pivot

Flow Adj. Screw

Journal Bearing
OUT

IN

Shaft
Port Plate
Yoke
Cylinder Block
Slipper Retainer
Spring

Piston Ass'y

Features
Smaller in Size and Lighter in Mass
As indicated in the dimensional comparison presented
below, the AR16 is smaller than the A16 (32 design).
Also, the mass of AR16 is substantially lighter than the
A16.

Low Noise
The noise level of AR16 has been reduced by 1-2 dB (A)
at full flow and full cut-off compared with that of the
excellent A16 quiet pump.

[Comparison of "AR16" with "A16"]


A16,32 Design
AR16,20 Design
Fully Extended
263.5(10.37)

187(7.36)

190(7.48)

188(7.40)

Fully Extended
240(9.45)

130(5.12)

Model

18

DIMENSIONS IN
MILLIMETRES (INCHES)

Approx. Mass
(Flange Mtg.)

AR16

9.8 kg (21.6 lbs.)

A16

16.5 kg (36.4 lbs.)

Ratio of Mass
(AR16/A16)
60 %

"AR" Series Variable Displacement Piston Pumps

PISTON PUMPS

A
"AR" Series

"AR" Series Variable Displacement Piston Pumps Single Pump,


Pressure Compensator Type
Graphic Symbol

M
O

Specifications
Operating Pressure
MPa (PSI)

Geometric
Displacement
cm3/rev (cu.in./rev)

Model Numbers

AR16-FR01*-20/2080/20950

15.8 ( .964)

AR22-FR01*-20/2080/20950

22.2 (1.355)

Rated

Shaft Speed Range


r/min.

Intermittent
16 (2320)

Max.

Min.

1800

600

1800

600

Approx.
Mass
kg (lbs.)
9.8 (21.6)

When setting the pressure, make sure the full cut-off pressure never exceeds the maximum intermittent pressure.

Model Number Designation


AR16
-F
R
Series Number
AR16
(15.8 cm3/rev)
AR22
(22.2 cm3/rev)

Mounting

F:
Flange Mtg.

Direction of
Rotation
Viewed from
Shaft End
R: 1
Clockwise
(Normal)

01

-20

Control Type

Pres. Adj. Range


MPa (PSI)

Port
Position

Design Number

Design Std.

B: 1.2 - 7
{170 - 1020}

None:
Axial Port

C: 2.0 - 16
{290 - 2320}

S:
Side Port

01:
Pressure
Compensator
Type

1. Available to supply pump with anti-clockwise rotation.


Consult Yuken for details.

20
Refer to

20

2. Design Standards:
None......... Japanese Standard "JIS"
80 . .. . ......... European Design Standard
950 . . ......... N. American Design Standard

Pipe Flange Kits


Pipe flange kits are available.
When ordering, specify the kit number from the table below.
Pipe Flange Kit Numbers
Name
of
Port

Pump Model
Numbers

AR16-FR01
AR22-FR01

Suction

Threaded Connection

Socket Welding

Japanese
Standard
"JIS"

European
Design
Standard

N. American
Design
Standard

Japanese Standard
"JIS"
European Design Standard

N. American
Design Standard

F5-06-A-1021

F5-06-A-10801

F5-06-A-10950

F5-06-B-1021

F5-06-B-10901

Discharge

Discharge port is available only for the threaded connections.


Detail of the pipe flange kits are shown on page 24.

Mounting Bracket Kits


Mounting bracket available on separate order.
Refer to page 24 for dimennsions of the Mtg. bracket.
Pump Model Numbers

Mtg. Bracket Kit Numbers

Approx. Mass
kg (lbs.)

AR16/AR22-FR01

LP-1A-10

2.2 (4.9)

Note: The mounting bracket kit consists of a mounting bracket, two hex. bolts and two plain washers.

"AR" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator Type

19

Typical Pump Characteristics of Type "AR16" at Viscosity 20 mm2/s (100 SSU) [ISO VG32 Oils, 50C (122F)]
Performance Characteristic Curve

Output Flow

kW
8

20
Input Power

4
10

4
2
0

0
0

500

12

1000
1500
Pressure

16 MPa
2000

80

HP
12
10
8
6
4
2
0

L/min U.S.GPM
8
30

Output Flow

60

Input Power

Input Power

U.S.GPM
8

N=1800 r/min
Volumetric Efficiency
Overall Efficiency

kW
8

6
20

Input Power

10

2
0
0

PSI

500

0
0
16 MPa

12

1000
1500
Pressure

2320

Output Flow

L/min
30

Efficiency

80
60

HP
12
10
8
6
4
2
0

%
100

N=1500 r/min
Volumetric Efficiency
Overall Efficiency

Output Flow

Efficiency

%
100

2000

PSI
2320

Input Power
kW
10
8

Input Power

10
8

6
4

P= 14 (2030)
P= 12 (1740)

10

P= 2 (290)
P=0.7 (100)

P=MPa(PSI)

HP
12

P= 10 (1450)
P= 8 (1160)
P= 6 (870)
P= 4 (580)

kW
10

N=1500 r/min

Input Power

HP
12

0
0

5
1

10
2

20

15

3
4
5
Output Flow

30

25
6

8
6

P=MPa(PSI)
P= 14 (2030)
P= 12 (1740)

P= 10 (1450)
P= 8 (1160)

P= 6 (870)
P= 4 (580)

P= 2 (290)
P=0.7 (100)

4
2

L/min

8 U.S.GPM

N=1800 r/min

5
1

10
2

15

20

3
4
5
Output Flow

25
6

30

L/min

8 U.S.GPM

Drain
in.3/min L/min
120 2.0

Full Cut-off Power


kW
1.5

N=1800 r/min

100
1.5
80

1.5

Drain

Full Cut-off Power

HP
2.0

1.0
1800

1.0
0.5

r/min

0.5
20

0
0

4
500

8
1000

N=1500 r/min

40

r/min
1500

0.5

Full Cut-off
1.0

60

12
1500

16 MPa
2000

PSI

500

1000

2320

Full Cut-off Pressure

in
800 r/m
1500,1

Full Flow

12
1500

16 MPa
2000

PSI
2320

Pressure

Noise Level [One metre (3.3 ft.) horizontally away from pump head cover]
dB(A)
80

N=1500 r/min

70
60

Noise Level

Noise Level

dB(A)
80

Full Flow

N=1800 r/min

70

Full Flow

60
50

50

Full Cut-off

Full Cut-off
40

0
0

20

4
500

12

1000
1500
Pressure

16 MPa
2000

PSI

40

0
0

4
500

2320

"AR" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator Type

12

1000
1500
Pressure

16 MPa
2000

PSI
2320

PISTON PUMPS

Typical Pump Characteristics of Type "AR22" at Viscosity 20 mm2/s (100 SSU) [ISO VG32 Oils, 50C (122F)]

Overall Efficiency

80

HP kW
16 12 60
10
12
8
6
8
4
4
2
0

Output Flow

30

Input Power

20

4
10
0

500

0
0
16 MPa

12

1000
1500
Pressure

2000

Input Power

L/min
U.S.GPM
40
10

%
100

N=1800 r/min
Volumetric Efficiency

80

L/min U.S.GPM
40
10

Output Flow

HP kW
16 12 60
10
12
8
8
6
4
4
2
0

30

Overall Efficiency
Input Power

20

4
10

0
0

PSI

"AR" Series

N=1500 r/min
Volumetric Efficiency

500

1000

2320

Output Flow

Efficiency

%
100

Output Flow

Input Power

Efficiency

Performance Characteristic Curve

2
0
0
16 MPa

12
1500

2000

PSI
2320

Pressure

Input Power
kW
10

P=MPa(PSI)
P= 14 (2030)

12

Input Power

10

HP
14

N=1500 r/min

P= 10 (1450)
8

P= 8 (1160)
P= 6 (870)

6
4

P= 12 (1740)

P= 6 (870)

P= 2 (290)

50 L/min

40

6
8
Output Flow

10

P= 1 (145)

0
30

20

P= 4 (580)

0
10

P= 8 (1160)

P= 1 (145)

P= 10 (1450)

P= 2 (290)
2

N=1800 r/min P=MPa(PSI)


P= 14 (2030)

10

P= 4 (580)

4
2

kW
10

12

P= 12 (1740)
Input Power

HP
14

12

0
0

U.S.GPM

10

30

20

50 L/min

40

6
8
Output Flow

10

12

U.S.GPM

Drain
in.3/min L/min
2.0
120

Full Cut-off Power


HP
2.0

1800 r/min

100

kW
1.5

1.5
Drain

1.0
1.0
180

0.5
0.5

1500

in
0 r/m

1500 r/min
0.5

r/min

20

4
500

12

1000
1500
Full Cut-off Pressure

2000

16 MPa

PSI

500

2320

1500

Full Flow

0
0

Full Cut-off

1.0

60
40

,1800

r/min

12

1000
1500
Pressure

16 MPa
2000

PSI
2320

Noise Level [One metre (3.3 ft.) horizontally away from pump head cover]
dB(A)
80

dB(A)
80

N=1500 r/min

70

Noise Level

Noise Level

Full Cut-off Power

80
1.5

Full Flow

60
50

N=1800 r/min

70

Full Flow

60
50
Full Cut-off

Full Cut-off
40

0
0

4
500

12

1000
1500
Pressure

16 MPa
2000

2320

PSI

40

0
0

4
500

"AR" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator Type

8
1000
1500
Pressure

12

16 MPa
2000

2320

PSI

21

Response Characteristics Change in Accordance with Circuits and Operating Conditions.


Test Circuit and Conditions
Circuit

Hydraulic High Pressure Hose


3/4" 1 m (3.3 ft.)

SOL

M
O

Conditions
Drive Speed : 1500 r/min
Hydraulic Fluid : ISO VG32 oil
Oil Temperature : 50 C (122 F)
Viscosity : 20 mm2/s (100 SSU)

Result of Measurement
t1

Pressure

t2
Ps

P1

2 MPa (290 PSI)

2 MPa (290 PSI)


Time

SOL
OFF

Model
AR16
AR22

22

Full Cut-off Pressure


P1
MPa (PSI)
16 (2320)

OFF

ON

Response Time
ms
t1

t t22

Overshoot
Overshoot
Pressure
Pressure
Ps
MPa (PSI)

60

65

5.6 ( 810)

70

70

7.3 (1060)

"AR" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator Type

PISTON PUMPS
AR16-FR01*-20/2080/20950
AR22-FR01*-20/2080/20950

Filling Port
[22(.87) Hex. Head Plug Furnished]

22.2

147
(5.79)
172
(6.77)
Discharge Port
"C" Thd.

(.874)
32.5 32.5
(1.28) (1.28)
120
(4.72)

Pressure Adj. Screw


13(.51) Hex.

106
(4.17)
130
(5.12)

76
(2.99)

96
(3.78)
114
(4.49)

77
(3.03)

31
(1.22)

10
(.39)

Lock Nut
13(.51) Hex.

INC.

82.55(3.2500)
Dia.
82.50(3.2480)

50
(1.97)

47.6
(1.874)
Suction Port
19(.75) Dia.

(.98)

19.05(.7500)
Dia.
19.02(.7488)
21.24(.836)
21.08(.830)

Flow Adj. Screw


13(.51) Hex.
DEC.

Drain Port
"D" Thd.

12(.47)

44.5
Fully Extended
195.5(7.70)
(1.75)
6.5
68
(2.68) (.26)
25

Lock Nut
13(.51) Hex.

Fully Extended
165.5(6.52)
Fully Extended
100.5
(3.96)
4.79(.1886)
4.76(.1874)

"AR" Series

Axial Port Type

Pressure Gauge Connection


"F" Thd

"E" Thd.
17(.67) Deep
2 Places

95(3.74) Dia.

Install the pump so that the "Filling port" is at the top.


Model Numbers

"C" Thd.

"D" Thd.

Rc 3/4

Rc 3/8

AR16/AR22-FR01*-20
AR16/AR22-FR01*-2080

SAE #12

SAE #8

Rc 1/4

M10

3/4 BSP.F 3/8 BSP.F

AR16/AR22-FR01*-20950

"F" Thd.

"E" Thd.

1/4 BSP.Tr

3/8-16 UNC

SAE #4

DIMENSIONS IN
MILLIMETRES (INCHES)

AR16-FR01*S-20/2080/20950
AR22-FR01*S-20/2080/20950

Side Port Type

"E" Thd. 17 (.67) Deep


2Places

47.6
(1.874)

Drain Port
"D" Thd.

22.2
(.874)

74
(2.91)

Suction Port
19 (.75) Dia.

158
(6.22)

74
(2.91)
Discharge Port
"C" Thd.

Model Numbers
AR16/AR22-FR01*S-20

"C" Thd.

"D" Thd.

Rc 3/4

Rc 3/8

AR16/AR22-FR01*S-2080

3/4 BSP.F

3/8 BSP.F

AR16/AR22-FR01*S-20950

SAE #12

SAE #8

"E" Thd.
M10
3/8-16 UNC

For other dimensions, refer to "Axial Port Type".

"AR" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator Type

23

Pipe Flange Kit for Suction Port


Threaded Connection
Japanese Std. "JIS": F5-06-A-1021
48(1.89)

11(.43) Dia. Through


2 Places

Rc 3/4 Thd.

30
(1.18)

O-Ring
SO-NB-G30

47.6
(1.874)

66(2.60)

22.2
(.874)

Soc. Hd. Cap Screw (2 Pcs.)


M10 45 Lg.

15
(.59)

Approx. Mass ............... 0.5 kg (1.1 lbs.)

N. American Design Std.:


F5-06-A-10950

European Design Std.:


F5-06-A-10801
48(1.89)

31(1.22)

22.2
(.874)

0.3 0.5
(.01 .02)

20
(.79)

10.8
(.43)

3/4 BSP. F Thd.

19
0.2 0.5
(.01 .02) (.75)

O-Ring
SO-NB-G30

14.8
(.58)
Soc. Hd. Cap Screw (2 Pcs.)
M10 35 Lg.

Socket Welding
F5-06-B-1021/10901

O-Ring
SO-NB-G30

11.5
(.45)

15.6
(.61)
Soc. Hd. Cap Screw (2 Pcs.)
3/8-16UNC 1-1/2 Lg.

15
(.59)
8
(.31)

O-Ring
SO-NB-G30

47.6
(1.874)

27.7 Dia.
(1.09)

22.2
(.874)

Soc. Hd. Cap Screw (2 Pcs.)

Kit Numbers

C
mm (In.)

F5-06-B-1021

15 (.59)

Soc. Hd. Cap Screw


M10

F5-06-B-10901 16.75 (.66) 3/8-16 UNC

Approx. Mass ............... 0.3 kg (.66 lbs.)

17
(.67)

Plain Washer
(2 Pcs.)

50
(1.969)

56.5
(2.22)

95
(3.74)

27.5
(1.08)

95
(3.74)
72.5
72.5
(2.854) (2.854)
180
(7.09)

80
(3.15)
145.5
(5.73)
14
(.55)
15
(.59)

Hex. Bolt (2 Pcs.)


M10 25 Lg.

Japanese Std. "JIS"


European Design Std.
1-1/4 Lg. N. American Design Std.

45Lg.

12(.47) Dia. Through


24(.94) Dia. Spotface
4 Places

3
(.12)

Mtg. Bracket

Remarks

DIMENSIONS IN
MILLIMETRES (INCHES)

Mtg. Bracket Kit: LP-1A-10

24

SAE #12

Approx. Mass ............... 0.5 kg (1.1 lbs.)

48(1.89)

11(.43) Dia. Through


2 Places

66(2.60)

34(1.34)

47.6
(1.874)

70(2.76)

11(.43) Dia. Through


17.5(.69) C' bore
2 Places

"AR" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator Type

PISTON PUMPS

Spare Parts List

21 26 15

16 29 31 12 30 32 14 23 11 10 6

33 13 24

35 34 4 27 17

"AR" Series

AR16-FR01*-20/2080/20950
AR22-FR01*-20/2080/20950
1 3 25

38
39
40
41
42

9 28
70

71

5 19 37 36 8

2 22 18 20

51 52 53 54 55 56 57 58 59 60 61

Design "20950" Only


63

62

Section Z-Z
List of Seals & Bearings
Item

Name of Parts

Gasket

17

Bearing

19

Bearing

20

Oil Seal

30
31
32
54

Part Numbers
AR16-FR01

AR22-FR01

Qty.

1302-PK312891-5

6305

HMK 1715 V2

Z30-1303-PK410300-8

TCN 254511

O-Ring

SO-NB-P9

O-Ring

SO-NA-P8

O-Ring

SO-NB-P14

O-Ring

SO-NA-A018

62

O-Ring

SO-NB-P10

70

O-Ring

SO-NB-A905

When ordering seals, please specify the seal kit number from the table below.

List of Seal Kits


Pump Model Numbers

Seal Kit Number

AR16-FR01*-20/2080/20950

KS-AR16-01-20

AR22-FR01*-20/2080/20950

"AR" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator Type

25

Interchangeability in Installation between "A" Series and "AR" Series


Specifications
Model
Geometric Displacement

16 MPa (2320 PSI)

16 MPa (2320 PSI)

16 MPa (2320 PSI)

16 MPa (2320 PSI)

600 -1800 r/min

Shaft Speed Range

16.5 kg (36.4 lbs.)

Approx. Mass (Flange Mtg.)

AR22-FR01*-20*

22.2 cm3/rev (1.355 cu.in./rev)

21 MPa (3050 PSI)

Intermittent

A22-*-R-01-*-K-32*

15.8 cm3/rev (.964 cu.in./rev)

Rated

Operating
Pres.

AR16-FR01*-20*

A16-*-R-01-*-K-32*

Description

600 -1800 r/min

9.8 kg (21.6 lbs.)

16.5 kg (36.4 lbs.)

9.8 kg (21.6 lbs.)

Interchangeability in Installation
Model Numbers

Interchangeability in Installation

"A" Series

"AR" Series

A16-*-R-01-*-K-32*

AR16-FR01*-20*

A22-*-R-01-*-K-32*

AR22-FR01*-20*

Piping

Mtg. Flange &


Shaft End

Suction Port

Discharge Port

Drain Port

Yes

Yes

No

No

Comparison of dimensions between "A" series and "AR" series are shown below.
Note: Dimensions with star mark
44.5
Filling Port

6.5

26.5

Drain Port "D" Thd.

Suction Port
19 Dia.

96

109
62

12

106
130

172

65

+0.03
0

R12

95

"E" Thd. 17 Deep


8 Places

22.2

4.76

12

47.6

187

25

19.05 -0.03

Pressure Adj. Screw

Flow Adj. Screw

82.55 -0.05

59

0
21.24 -0.16

Fully Extended
219

are identical to each other.

18

A16/A22-F-R-01-*-K

Discharge Port
19 Dia.

188

"C" Thd.

Model Numbers

"D" Thd.

"E" Thd.

Rc 3/8

A16/A22-F-R-01-*-K-32

M10

3/8 BSP.F

A16/A22-F-R-01-*-K-3280

SAE #8

A16/A22-F-R-01-*-K-32950
AR16/22-FR01*-20

Rc 3/4

Rc 3/8

AR16/22-FR01*-2080

3/4 BSP.F

3/8 BSP.F

AR16/22-FR01*-20950

SAE #12

SAE #8

"F" Thd.

3/8-16 UNC
M10
3/8-16 UNC

Rc 1/4
1/4 BSP.Tr
SAE #4

AR16/AR22-FR01

22.2
32.5

32.5
120

26

76

10
147
172

106
130

Discharge Port "C" Thd.

"AR" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator Type

114

96

Pressure Adj. Screw

31

12

77

50

47.6
Suction Port
19 Dia.

82.55 -0.05

25
"E" Thd.
17 Deep
2 Places

Pressure
Gauge
Connection
"F" Thd.

Fully Extended
165.5
Fully Extended
100.5
+0.03
4.76 0

6.5
0
21.24 -0.16

Fully Extended
195.5
68

19.05 -0.03

Flow Adj. Screw

Filling Port
Drain Port "D" Thd.
44.5

95

"

" Series Variable Displacement Piston Pumps

A37

A1637

A56

A16

A10

"A" Series Variable Displacement Piston Pumps


Geometric Displacement
Graphic
Symbols

Pump Type

.1
1

.2
2

.5
5

10

Maximum
Operating
Pressure
MPa
(PSI)
100
200 300
cm3/rev

2
20

5
50

cu. in./rev
10 15

Page

A10
21 (3050)
A16
A22

16 (2320)
A37
21 (3050)
A56

Single Pumps

30

M
O

A70
28 (4060)

A90
A145
A220

Outboard Pump

A16

A37

A56

A37

A70
A220
A56
A145

M
O

Double Pumps
M
O

Inboard Pump

A16

16 (2320)

28 (4060)

113

28 (4060)

115

A90

PV2R2

PV2R1

Outboard Pump

Variable / Fixed
Double Pumps

M
O

Inboard Pump

A16

A37

A70
A220
A56
A145
A90

Various control types are available such as pressure compensator type. Refer to page 31 and 32.
The maximum operating pressure for each double pump depends on its combination of pumps. Contact us for details.

27

Hydraulic Fluids
Hydraulic Fluids

Control of Contamination

Use petroleum based oils such as anti-wear type hydraulic


oils or R & O (Rust and Oxidation inhibitor) type hydraulic
oils equivalent to ISO VG-32 or 46. The recommended
viscosity range is from 20 to 400 mm2/s (98 to 1800 SSU)
and temperature range is from 0 to 60C (32 to 140F),
both of which have to be satisfied for the use of the above
hydraulic oils.

Due caution must be paid to maintaining control over


contamination of the operating oil which can otherwise
lead to breakdowns and shorten the life of the unit.
Please maintain the degree of contamination within NAS
Grade 10.
The suction port must be equipped with at least a 100 m
(150 mesh) reservoir type filter and the return line must
have a line type filter of under 10 m.

Instructions
Mounting

Drain Piping

When installing the pump the filling port should be


positioned upwards.

Install drain piping according to the chart and ensure that


pressure within the pump housing should be maintained
at a normal pressure of less than 0.1 MPa (14.5 PSI) and
surge pressure of less than 0.5 MPa (72.5 PSI).
Length of piping should be less than 1 m (3.3 ft.), and
the pipe end should be submerged in oil.

Alignment of Shaft
Employ a flexible coupling whenever possible, and avoid
any stress from bending or thrust.
Maximum permissible misalignment is less than 0.1 mm
(.004 inches) TIR and maximum permissible misangular
is less than 0.2.

Suction Pressure

[Recommended Drain Piping Size]


Fitting Size
Model

Permissible suction pressure at inlet port of the pump is


between -16.7 and +50 kPa (5 in.Hg Vacuum and 7
PSIG).
For piping to the suction port, use the pipes of the same
diametre as that of the specified pipe flange to be used.
Make sure that the height of the pump suction port is
within one metre (3.3 ft) from the oil level in the reservoir.

Hints on Piping
When using steel pipes for the suction or discharge ports,
excessive load from the piping to the pump generates
excessive noise.
Whenever there is fear of excessive load, please use rubber
hoses.

Suction Piping
In case the pump is installed above the oil level, the
suction piping and suction line filter should be located
lower than the pump position to prevent air in the
suction line.

A10

Japnese Std. "JIS" &


European Design Std.

N.American
Design Std.

3/8

SAE #6

[Inside Dia. 8.5 mm (.33 in.) or more]

10 mm
(.39 in.)

A16, A22

3/8
SAE #8
[Inside Dia. 8.5 mm (.33 in.) or more]

A37

1/2
SAE #10
[Inside Dia. 10 mm (.47 in.) or more]

12 mm
(.47 in.)

A56, A70
A90, A145

3/4
SAE #12
[Inside Dia. 16 mm (.63 in.) or more]

19 mm
(.75 in.)

Bleeding Air
It may be necessary to bleed air from pump case and
outlet line to remove causes of vibration. An air bleed
valve (Model Number ST1004-*-10*, Page 820) is
recommended for this purpose.

When using steel pipes for the suction or discharge ports,


excessive load from the piping to the pump generates
excessive noise.
Whenever there is fear of excessive load, please use
rubber hoses.

28

Inside Dia.
of Pipe

"A" Series Variable Displacement Piston Pumps

PISTON PUMPS
Setting Discharge Pressure and Delivery
At the time of shipment, the unit has been preset to
maximum delivery and minimum discharge pressure.
Adjust the preset delivery and pressure to meet your
system requirements.

[Volume of Pre-fill Oil Required]


Model

Volume cm3 (cu.in.)

A10

370 (22.6)

A16/A22

600 (36.6)

A37/A56

1200 (73.2)

A70

"A" Series

Starting
Before first staring, fill pump case with clean operating
oil via the filling port.
In order to avoid air blockage when first starting, adjust
the control valves so that the discharged oil from the
pump is returned direct to the reservoir or the actuator
moves in a free load.

Adjustment of Discharge Pressure


Turning the adjustment screw clockwise, increases
pressure.
Volume adjusted by each full turn of the pressure
adjustment screw
Model Numbers

Adjustment Volume
MPa (PSI)

2100 (128)

A10-FR01B

2.9 (420)

A90

2500 (153)

A10-FR01C/H

5.4 (780)

A145

3300 (201)

A16/A22/A37/A56-*-R-01-B

3.5 (510)

A16/A22/A37/A56-*-R-01-C

6.5 (940)

A16/A37/A56-*-R-01-H

7.9 (1150)

A70/A90/A145-*-R01B

2.3 (330)

A70/A90/A145-*-R01C

3.2 (460)

A70/A90/A145-*-R01H

4.0 (580)

A70/A90/A145-*-R01K

4.7 (680)

Adjustment of Delivery
Turning the flow adjustment screw clockwise, decreases
delivery.
The minimum adjustable flow and adjustable volume of
each full turn of the delivery adjustment screw

Model
Numbers

Adjustable volume
with each full turn
of the adjustment
screw
cm3/rev (cu.in./rev)

Minimum adjustment flow


cm3/rev (cu.in./rev)

A10

1.1 (.067)

2.0 (.122)

A16

1.4 (.085)

4.0 (.244)

A22

2.0 (.122)

6.0 (.366)

A37

2.9 (.177)

10 (.610)

A56

3.9 (.238)

12 (.732)

A70

4.4 (.268)

30 (1.83)

A90

4.8 (.293)

56 (3.42)

A145

7.2 (.439)

83 (5.06)

"A" Series Variable Displacement Piston Pumps

29

"A" Series Variable Displacement Piston Pumps


Control Piston
Spool
Drain Port
Pressure Adj. Screw

Pivot

Flow Adj. Screw

Shaft

OUT
IN
Yoke
Swash Plate

Port Plate

Slipper Retainer

Cylinder Block

Spring, Yoke Return

Piston Ass'y

Features
High efficiency
Under the conditions of pressure 16 MPa (2320 PSI)
and speed 1800 r/min, the volumetric efficiency is over
98% and the overall efficiency is over 90%.

Low noise level


In the "A16" pump, the noise level is as low as 57.3
dB(A) [at the full cut-off pressure 21 MPa (3050 PSI)
with speed 1500 r/min one metre (3.3 ft.) horizontally
away from pump head cover.]

"A16" type performance characteristics


%
100

N=1800 r/min
Volumetric Efficiency

"A16" type noise level characteristics


L /min
32 U.S.GPM
8
28
7
24
6
20
5

Output Flow

9 60

Efficiency

Input Power

12

Input Power

0
0

500

1000

12

1500

16

2000

2500

16

12

0
20 MPa
21
3000 PSI

dB(A)
80

N=1500 r/min

70
Noise Level

Overall Efficiency

kW
12 80

Output Flow

HP
16

60
Full Cut-off
50

40

500

1000

Pressure

1500

16

2000

20 MPa
21
2500

3000 PSI

Pressure

Accomplishment of energy-saving
Because the overall efficiency is high and the cut-off
characteristics is sharp, thus the input power may be
saved.

30

12

Low heat generation


Because of small power loss, it is possible to reduce the
rise in oil temperature. Accordingly, capacity of a
reservoir can be reduced.

"A" Series Variable Displacement Piston Pumps

PISTON PUMPS

"01"

Pressure
Compensator
Type

Graphic Symbols

Performance Characteristics

Output Flow

Control Type

M
O

Explanation

Page

When the system pressure increases and comes close


to the preset cut-off pressure, the pump flow decreases
automatically while maintaining the set pressure as it
is.

33

This type of control is ideal for an application where the


output power of the actuator has to be controlled in two
different load pressures while keeping the actuator
speed nearly constant.

55

"A" Series

Control Type

"02"

Solenoid-two
Pressure
Control
Type

PL

Output Flow

Pressure

PH

PL
Pressure

M
O

Output Flow
M
O

"06"

Two-Pressure
Two-Flow
Control Type
by Solenoid
Valve

Pressure
(S Input Current i 1

L)

Pressure
(S Input Voltage L)

Output Flow

M
O

PH

PL

QH
QL

PL
Pressure

M
O

PL
PH

M
O

QH
QL

63

The pump can be used in combination with the


multistage pressure control valve.

L)
Input Voltage

ElectroHydraulic
Proportional
Pressure &
"04EH"
Flow
Control
Type
(OBE Type)

"05"

SOL
"ON"

SOL
"OFF"

L)
i2

(S Input Current i2
Output Flow

i1

ElectroHydraulic
Proportional
Pressure &
Flow
Control
Type

Two-Pressure
Two-Flow
Control Type
by System
Pres.

It is suitable for a situation where a long unloading


time is required and heat generation and noise have
to be kept at their lowest levels.

Output Flow

"04E"

PH

Pressure

(S

"04"

Proportional
ElectroHydraulic
Load
Sensing
Type

M
O

Output Flow

"03"

Pressure
Compensator
with
Unloading
Type

SOL
"ON"

SOL
"OFF"

PH

This is an energy-saving type control which regulates


the pump flow and load pressure to be at absolute
minimum necessary level to operate the actuator.
Pump flow rate and cut-off pressure are controlled
proportional to the input current to the control device
on the pump and the input current is regurated by the
specific amplifier.

This type of control has the pressure sensor and tilt


angle sensor in the pump. The pump is used with the
external amplifier (amplifier is integrated into pump
in case of "04EH").
Flow and pressure can be controlled in proportion to
input voltage by only one control valve.
The features has been greatly improved by electrical
feedback of swash plate tilt angle correspond to flow
rate and load pressure to control valve.
Linearity of input characteristics is excellent and
easy to set.
Hysteresis is lower,repeatability and reproducibility
are fine.

64

74

86

This type of control is suitable for an application like


"Presses" where the changeover from rapid advance to
feed is required just when the pressing (pressurizing)
starts.

SOL"OFF"

This pump control is suitable for machining found on


machine tool, where machining starts after the
changeover from rapid advance, to feed has been made.

SOL"ON"

PL
Pressure

PH

"A" Series Variable Displacement Piston Pumps

31

Control Type

"07"

Graphic Symbols

Pilot Pressure
Control Type
Pressure
Compensator

Performance Characteristics

Output Flow

Control Type

M
O

Pressure

Explanation

Page

The pump is used in combination with the


pilot relief valve or multistage pressure
control valve. By controlling the pilot
pressure, the full cut-off pressure can be
remote-controlled according to your
requirements.

96

Pump input power can be controlled in


accordance with the motor output.
When the discharge pressure rise, the
output flow decreases corresponding to
the preset input power.
105
The pump can act for function of two
pumps, low-pressure large-flow and
high-pressure small-flow. Therefore, the
motor capacity can be reduced.

"09"

Output Flow

Output Flow

Constant
Power
Control Type

Input Power

M
O

Pressure

Control type "05" and "06" are not shown in this catalogue. Contact us for the details.

Availability of Control Type


Mark "

32

" in the table below refers to standard model.

Model
Numbers

Geometric Displacement
cm3/rev (cu.in./rev)

A10

10.0 (.610)

A16

15.8 (.964)

A22

22.2 (1.355)

A37

36.9 (2.25)

A56

56.2 (3.43)

A70

70.0 (4.27)

A90

91.0 (5.55)

A145

145 (8.85)

Control Type
01

02

03

04

04E

04EH

05

"A" Series Variable Displacement Piston Pumps

06

07

09

PISTON PUMPS

A
"A" Series

"A" Series Variable Displacement Piston Pumps Single Pump,


Pressure Compensator Type
Graphic Symbol

M
O

Specifications
Operating Presure
MPa (PSI)

Shaft Speed Range


r/min

Approx. Mass
kg (lbs.)

Geometric
Displacement
cm3/rev
(cu. in. /rev)

Minimum
Adj. Flow
cm3/rev
(cu. in. /rev)

Rated

Intermittent

Max.

Min.

10.0 (.610)

2 (.122)

16 (2320)

21 (3050)

1800

600

A16-*-R-01-*-*-K-32*

15.8 (.964)

4 (.244)

16 (2320)

21 (3050)

1800

600

16.5 (36.4) 18.7 (41.2)

A22-*-R-01-*-*-K-32*

22.2 (1.355)

6 (.366)

16 (2320)

16 (2320)

1800

600

16.5 (36.4) 18.7 (41.2)

A37-*-R-01-*-*-K-32*

36.9 (2.25)

10 (.610)

16 (2320)

21 (3050)

1800

600

28.0 (61.7) 32.3 (71.2)

A56-*-R-01-*-*-K-32*

56.2 (3.43)

12 (.732)

16 (2320)

21 (3050)

1800

600

35.0 (77.2) 39.3 (86.7)

A70-*R01*S-60*

70.0 (4.27)

30 (1.83)

25 (3630)

28 (4060)

1800

600

58.5 (129)

70.5 (155)

A90-*R01*S-60*

91.0 (5.55)

56 (3.42)

25 (3630)

28 (4060)

1800

600

72.5 (160)

93 (205)

A145-*R01*S-60*

145 (8.85)

83 (5.06)

25 (3630)

28 (4060)

1800

600

92.5 (204) 117.5 (259)

Model Numbers

A10-FR01B-12*
A10-FR01C/H-12*

1. Whenever setting pressure, make sure the full cut-off pressure never
exceeds the maximum intermittent pressure.

Flange
Mtg.

Foot
Mtg.

5.1 (11.2)
8.5 (18.7)

One Cycle Time


1/5 of One Cycle

2. Care should be taken in cases of used at a higher pressure than the rated
pressure, because operating terms may be restricted. For example, if
used as per maximum illustrated operating conditions, intermittent time
at maximum flow is restricted to under 1/5 of one cycle time and under
six seconds simultaneously. Conditions may vary according to the actual
working pressure and delivery (inclination angle of the swash plate).
Consult factory or Yuken sales representative for further information.

Pressure

(Max. 6s)

21 MPa (3050 PSI)


{28 MPa (4060 PSI)} *1

Output
Flow

Max.

3. The table above shows specifications for using petroleum based oils.
Pumps (customized design) for special fluids are also available. Their
operating pressure and maximum shaft speed however differ from the
values in the table above depending on the fluid type.
Range of operating temperature and viscosities may differ from those
of petroleum based oils due to their characteristics.

20 MPa (2900 PSI)


{27 MPa (3920PSI)} *1

*1. Applicable only for "A70/90/145"

Specifications and Design numbers for Special Fluids


Type
of
Fluids

WaterGlycols
Phosphate
Ester Type
Polyol
Ester Type

Pump
Series

Allowable
Maximum
Shaft Speed
r/min

Operating Pressure
MPa (PSI)

Rated

Max.

1200

(1800)

Temperature
Range

Viscosity
Range

C (F)

mm2/s (SSU)

Design Numbers for


Special Fluid
(Occasion of Japanese
Std. JIS) 3

Rated

Intermittent

A16 A56

14(2030)

16(2320)
{14(2030)}

A70 A145

21(3050)

21(3050)

A16 A56

14(2030)

16(2320)
{14(2030)}

A70 A145

21(3050)

21(3050)

6006

A16 A56

16(2320)

16(2320)

32450

A70 A145

21(3050)

21(3050)

3230

0 - 50 (32 - 104)
20 - 200(98 - 927)

1200

1800

(1800)

1800

3206

0 - 60 (32 - 140)

0 - 60 (32 - 140)

6030

20 - 200(98 - 927)

60450

1. The figures in brackets are for A22 type.


2. As the specific gravities of water-glycol fluids and phosphate ester type fluids are higher than one, an overhead reservoir is required when pumps
are operated at 1500 r/min or more.
3. For the design numbers of pumps for European Design and North American Design Standards, please contact us.

"A" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator Type

33

Model Number Designation


A16
Series
Number

-F

-R

-01

-B

-S

-K

-32

Mounting

Direction of
Rotation

Control
Type

Pres. Adj. Range


MPa (PSI)

Port
Position

Shaft
Extension

Design
Number

Design
Std.

B: 1.2 - 7 (170 - 1020)


C: 1.2 - 16 (170 - 2320)
H: 1.2 - 21 (170 - 3050)

A16
(15.8 cm3/rev)
A22
(22.2 cm3/rev)

F: Flange
Mtg.

Viewed from
Shaft End

A37
(36.9 cm3/rev)

L: Foot
Mtg.

R: Clockwise
(Normal)

01: Pressure
Compensator
Type

B: 1.2 - 7 (170 - 1020)


C: 1.2 - 16 (170 - 2320)
H: 1.2 - 21 (170 - 3050)

A56
(56.2 cm3/rev)

A70

B: 1.2 - 7 (170 - 1020)


C: 1.2 - 16 (170 - 2320)

32
None:
Axial Port

32
K:
Keyed Shaft

S:
Side Port

Refer to
32

32

-F

01

-60

Series
Number

Mounting

Direction of
Rotation

Control
Type

Pres. Adj. Range


MPa (PSI)

Port
Position

Design
Number

Design
Std.

A10
(10.0 cm3/rev)

F: Flange
Mtg.

A70
(70.0 cm3/rev)
A90
(91.0 cm3/rev)
A145
(145 cm3/rev)

B: 1.2 - 7 (170 - 1020)


C: 2.0 - 16 (290 - 2320)
H: 2.0 - 21 (290 - 3050)

Viewed from
Shaft End
F: Flange
Mtg.
L: Foot
Mtg.

R: Clockwise
(Normal)

01: Pressure
Compensator
Type

12

60
Refer to

B: 1.2 - 7 (170 - 1020)


C: 1.5 - 16 (220 - 2320)
H: 1.8 - 21 (260 - 3050)
K: 2.0 - 28 (290 - 4060)

60

S: Side Port

60

1. Available to supply pump with anti-clockwise rotation. Consult


Yuken for details.
2. Design Standards: None ........... Japanese Standard "JIS"
80 ............... European Design Standard
950 ............. N. American Design Standard

3. When A10 pump is used as the foot Mtg., order the Mtg. Bracket kit
shown below separately. Refer to page 24 for dimensions of the Mtg.
bracket.
Note: The mounting bracket kit consists of a mounting bracket, two hex.
bolts and two plain washer.

Mtg. Bracket
Kit Numbers

Approx. Mass
kg (lbs.)

LP-1A-10

2.2 (4.9)

4. The pressure adjustment range "B" is not available to the European


Design Standard and the N. American Design Standard of "A10".

Pipe Flange Kits


Pipe flange kits are available. When ordering, specify the kit number from the table below.
Pipe Flange Kit Numbers
Threaded Connection
Pump Model
Numbers

Name of
Port

A16-*-R-01
A22-*-R-01
A37-*-R-01
A56-*-R-01
A70-*R01
A90-*R01
A145-*R01

Socket Welding

Butt Welding
Japanese Std.
"JIS"
European
Design Std.

N. American
Design Std.

F5-06-B-1090

F5-06-C-10

F5-06-C-1090

F5-06-B-1090

F5-06-C-10

F5-06-C-1090

F5-10-B-10

F5-10-B-1090

F5-10-C-10

F5-10-C-1090

F5-10-A-1080

F5-10-B-10

F5-10-B-1090

F5-10-C-10

F5-10-C-1090

F5-12-A-10

F5-12-A-1080

F5-12-B-10

F5-12-B-1090

F5-12-C-10

F5-12-C-1090

Discharge

F5-08-A-10

F5-08-A-1080

F5-08-B-10

F5-08-B-1090

F5-08-C-10

F5-08-C-1090

Suction

F5-16-A-10

F5-16-A-1080

F5-16-B-10

F5-16-B-1090

F5-16-C-10

F5-16-C-1090

Discharge

F5-10-A-10

F5-10-A-1080

F5-10-B-10

F5-10-B-1090

F5-10-C-10

F5-10-C-1090

Japanese Std.
"JIS"
European
Design Std.

N. American
Design Std.

F5-06-A-1080

F5-06-B-10

F5-06-A-1080

F5-06-B-10

F5-10-A-10

F5-10-A-1080

Discharge

F5-10-A-10

Suction

Japanese Std.
"JIS"

European
Design Std.

Suction

F5-06-A-10

Discharge

F5-06-A-10

Suction

N. American
Design Std.

1. In case of using socket welding flanges, there is a case where the operating pressure should be set lower than the normal because of strength of the
flanges. Therefore, please pay cautious attention to the operating pressure when the socket welding flanges are used.
2. As dimensions of the pipe flange mounting surface are conformed to SAE 4 Bolt Split Flange (Standard Pressure Series), pipe flanges conforming
to the SAE Standards can be used.
Details of the pipe flange kits are shown on page 824.

34

"A" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator Type

PISTON PUMPS

Response Characteristics Change in Accordance with Circuits and Operating Conditions.


Test Circuit and Conditions
Conditions

"A" Series

Circuit

Drive Speed :
1500 r/min
Hydraulic Fluid : ISO VG32 oil
Oil Temperature :A10-A56: 50 C (122 F) [Viscosity 20 mm2/s (100 SSU)]
A70-A145: 40 C (104 F) [Viscosity 32 mm2/s (150 SSU)]

SOL

High Pressure Rubber Hose


Model

M
M
O

Ruber Hose Size

A10

1/2"

800 mm (2.6 ft.)

A16
A22

3/4"

700 mm (2.3 ft.)

A37
A56

3/4"

2000 mm (6.6 ft.)

A70

3/4"

3500 mm (11.5 ft.)

3/4"

3000 mm (9.8 ft.)


+
1-1/4" 2000 mm (6.6 ft.)

A90
A145

Result of Measurement
Pressure

t1

t2
PS

2 MPa(290PSI)
[3 MPa(440PSI)]

2 MPa(290PSI)
[3 MPa(440PSI)]

P1

P2

P2
Time

SOL
OFF

ON

OFF

Applicable only for "A90/A145"

Model

Full Cut-off
Pressure
P1
MPa (PSI)

t1

t2

A10

21 (3050)

100

75

2.6 (380)

A16

16 (2320)

38*

59*

3.6 (520)

A22

16 (2320)

30*

72*

5.9 (860)

A37

16 (2320)

40*

78*

7.8 (1130)

A56

16 (2320)

38*

88*

7.6 (1100)

A70

25 (3630)

80

100

7.8 (1130)

A90

25 (3630)

90

110

7.9 (1150)

A145

25 (3630)

100

150

8.8 (1280)

Response Time
ms

Overshoot Pressure
PS
MPa (PSI)

* Response time except A10, A70, A90 and A145 is measured Yoke travel.

"A" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator Type

35

Typical Performance Characteristics of Type "A10" at Viscosity 20 mm2/s (100 SSU) [ISO VG32 Oils, 50C (122F)]
Performance Characteristic Curve
N=1500 r/min

100
L /min
U.S.GPM
20
5

Overall Efficiency

15

60

Output Flow

HP kW
8 40
6
8
4
4
2
0
0

10

r
Powe
Input
0
0

12

Input Power

80

Efficiency

Volumetric Efficiency

0
20 21 MPa

16

N=1800 r/min

Volumetric Efficiency
U.S.GPM
5

Output Flow

60

15

HP kW
8 40
6
8
4
4
2
0
0

500 1000 1500 2000 2500 3000


3050 PSI
Pressure

L /min
20

Overall Efficiency

80

4
3

10

Inpu
0
0

wer
t Po

12

Output Flow

Output Flow

Input Power

Efficiency

100

0
20 21 MPa

16

500 1000 1500 2000 2500 3000


3050 PSI
Pressure

Input Power
kW
8

10

Input Power

6
5

6
4
4

3
2

2
0

10

15
3

6
5

6
4
4

3
2

2
1
0

20 L /min

N=1800 r/min P=MPa (PSI)


P= 20 (2900)
P= 18 (2610)
P= 16 (2320)
P= 14 (2030)
P= 12 (1740)
P= 10 (1450)
P= 8 (1160)
P= 6 (870)
P= 4 (580)
P= 2 (290)

7
8

1
0
0

kW
8

10

P=MPa (PSI)
P= 20 (2900)
P= 18 (2610)
P= 16 (2320)
P= 14 (2030)
P= 12 (1740)
P= 10 (1450)
P= 8 (1160)
P= 6 (870)
P= 4 (580)
P= 2 (290)

7
8

HP

N=1500 r/min

Input Power

HP

0
0

U.S.GPM

5
1

Output Flow

in3./min

1.0
1800 r/min

.8
.6

U.S.GPM

A10-FR01H

Full Cut-off

80

0.8

1.0

60

0.6
A10-FR01C

0.4

.4
.2

L /min
1.5

A10-FR01H

Drain

Full Cut-off Power

1.0

20 L /min

Drain

kW

1.2

15

Output Flow

Full Cut-off Power


HP
1.4

10

A10-FR01C
1500 r/min
1800 r/min
A10-FR01B
Flow

40
0.5

1500 r/min

Full

20

0.2

800
1500,1

A10-FR01B

0
0
0

4
500

12

16

20 MPa
21

1000 1500 2000 2500 3000


3050 PSI
Full Cut-off Pressure

4
500

12

r/min

16

1000 1500 2000

Pressure

20 MPa
21

2500 3000
3050 PSI

Noise Level [One metre (3.3 ft.) horizontally away from pump head cover]
dB (A)
70

dB (A)
70

N=1500 r/min

N=1800 r/min

60

50
Full Cut-off
40

0
0

4
500

8
1000

12
1500

Pressure

36

Noise Level

Noise Level

Full Flow
Full Flow

16
2000

2500

20

21

MPa

3000
3050 PSI

60

50
Full Cut-off
40

0
0

4
500

8
1000

"A" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator Type

12
1500

Pressure

16
2000

2500

20

21

MPa

3000
3050 PSI

PISTON PUMPS

Typical Performance Characteristics of Type "A16" at Viscosity 20 mm2/s (100 SSU) [ISO VG32 Oils, 50C (122F)]
Performance Characteristic Curve

Input Power

0
0

12

16

kW
12 80

12

9 60

20
8

12
8

500 1000 1500 2000 2500 3050 PSI


Pressure

16

Input Power

12

4
0
20 MPa
21

16

5
4
3
2
1
0

"A" Series

HP
16

N=1800 r/min
Volumetric Efficiency
L /min
Overall Efficiency
U.S.GPM
32
8
Output Flow
28
7
24
6
Output Flow

Output Flow

U.S.GPM
L /min
7
24
6
20
5
16
4
12
3
8
2
4
1
0
0
20 MPa
21

Output Flow

Efficiency

Input Power

HP kW
12
9 60

Input Power

80

%
100

N=1500 r/min
Volumetric Efficiency
Overall Efficiency

Efficiency

%
100

500 1000 1500 2000 2500 3050 PSI


Pressure

Input Power
Example: At a pressure of under 10 MPa (1450 PSI), a flow 20 L/min (5.3 U.S.GPM), and rotation 1500 r/min, the axial input becomes
about 3.7 kW (5 HP) as shown the dotted line in the graph.
kW
12

N=1500 r/min

10
8
6

4
4
2
0

0
0

5
1

10
2

15

20

25

3
4
5
6
Output Flow

Full Cut-off Power

10

15

20

25

3
4
5
Output Flow

30 L /min

8 U.S.GPM

Drain
L /min
3

Full Cut-off
Full Flow

in.3/min
150

A16- *-R-01-H

1800 r/min

A16- *-R-01-C
N=1500 r/min
A16- *-R-01-B

0
0

1800 r/min

P=MPa(PSI)
P= 20 (2900)
P= 18 (2610)
P= 16 (2320)
P= 14 (2030)
P= 12 (1740)
P= 10 (1450)
P= 8 (1160)
P= 6 (870)
P= 4 (580)
P= 2 (290)
P= 0.7 (100)

8 U.S.GPM

1.0

1.5

.5

A16- *-R-01-H

0.5

N=1800 r/min

10

kW
1.5

1.0

kW
12

12

30 L /min

Full Cut-off Power


HP
2.0

HP
16

12

16

20 MPa
21

Drain

Input Power

12

P=MPa(PSI)
P= 20 (2900)
P= 18 (2610)
P= 16 (2320)
P= 14 (2030)
P= 12 (1740)
P= 10 (1450)
P= 8 (1160)
P= 6 (870)
P= 4 (580)
P= 2 (290)
P= 0.7 (100)

Input Power

HP
16

100
A16- *-R-01-C

50

N=1500 r/min
A16- *-R-01-B

1500,1800 r/min

500 1000 1500 2000 2500 3050 PSI


Full Cut-off Pressure

12

16

20 MPa
21

500 1000 1500 2000 2500 3050 PSI


Pressure

Noise Level [One metre (3.3 ft.) horizontally away from pump head cover]
dB(A)
80

N=1500 r/min

70

Noise Level

Noise Level

dB(A)
80

Full Flow

60
50

N=1800 r/min

70

Full Flow

60
50

Full Cut-off
40

0
0

12

16

Full Cut-off
20 MPa
21

500 1000 1500 2000 2500 3050 PSI


Pressure

40

0
0

12

16

20 MPa
21

500 1000 1500 2000 2500 3050 PSI


Pressure

"A" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator Type

37

Typical Performance Characteristics of Type "A22" at Viscosity 20 mm2/s (100 SSU) [ISO VG32 Oils, 50C (122F)]

4
0

20

Input Power

12
8
4

0
0
16 MPa

12

1500
1000
Pressure

500

10

N=1800 r/min
Volumetric Efficiency

Output Flow

U.S.GPM
L /min 12
40
10
8

30

Overall Efficiency

20

Input Power

0
0
16 MPa

12

1500
1000
Pressure

500

2000 2320 PSI

10

Output Flow

30

%
100

80
kW
12 60
10
8
6
4
2
0

HP
16
Input Power

12

U.S.GPM
L /min 12
40
10

Overall Efficiency
Output Flow

80
kW
12 60
10
8
6
4
2
0

HP
16
Input Power

N=1500 r/min
Volumetric Efficiency

Output Flow

Efficiency

%
100

Efficiency

Performance Characteristic Curve

2000 2320 PSI

Input Power
Example: At a pressure of under 10 MPa (1450 PSI), a flow 30 L/min (7.9 U.S.GPM), and rotation 1500 r/min, the axial input becomes
about 5.4 kW (7.2 HP) as shown the dotted line in the graph.
HP
14

kW
10

HP
14

N=1500 r/min
P=MPa(PSI)

12
8

N=1800 r/min
P= 14 (2030)

12

P= 14 (2030)

10

kW
10

P= 12 (1740)

P= 12 (1740)

10

P= 10 (1450)

P= 8 (1160)
P= 6 (870)

6
4

P= 4 (580)

4
2

0
0

10

20

30

P= 1 (145)

40

6
8
Output Flow

10

P= 4 (580)
P= 2 (290)

P= 1 (145)

50 L /min

12 13 U.S.GPM

Full Cut-off Power

10

20

30

6
8
Output Flow

in.3/min
150

A22- *-R-01-C

L /min
3

A22- *-R-01-C

Drain

2
1800 r/min

0.5
.5

100
N=1500 r/min

50

N=1500 r/min

12

500
1000
1500
Full Cut-off Pressure

16 MPa
2000

A22- *-R-01-B
1500,1800 r/min

A22- *-R-01-B

12 13 U.S.GPM

Full Cut-off

1.0

10

1800 r/min

1.5

1.0

P=MPa(PSI)
50 L /min

40

Drain

kW
1.5

HP
2.0

P= 6 (870)

P= 2 (290)

P= 8 (1160)

Full Cut-off Power

Input Power

Input Power

P= 10 (1450)

2320

Full Flow

PSI

500

12

1000
1500
Pressure

16 MPa
2000

2320

PSI

Noise Level [One metre (3.3 ft.) horizontally away from pump head cover]
dB(A)
80

N=1500 r/min

Noise Level

Noise Level

dB(A)
80
70
Full Flow
60

N=1800 r/min

70
Full Flow
60

Full Cut-off
50

0
0

38

4
500

1000
Pressure

10
1500

12

Full Cut-off
14 MPa
2030 PSI

50

4
500

"A" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator Type

1000
Pressure

10
1500

12

14 MPa
2030 PSI

PISTON PUMPS

Typical Performance Characteristics of Type "A37" at Viscosity 20 mm2/s (100 SSU) [ISO VG32 Oils, 50C (122F)]

20
10

Input Power

10

20

0
0

12

16

20
21

0
MPa

Input Power

40

20

kW
30 60

HP
40
30

Output Flow

12
40

20

Input Power

10

10

20

16

60

20

500 1000 1500 2000 2500 3050 PSI


Pressure

12

16

20
21

"A" Series

U.S.GPM
L /min
16
60
12

30

N=1800 r/min
Volumetric Efficiency
L /min
Overall Efficiency
U.S.GPM
80
80
20

0
MPa

Output Flow

80
Output Flow

%
100

Efficiency

N=1500 r/min
Volumetric Efficiency
Overall Efficiency

kW
30 60

HP
40
Input Power

%
100

Output Flow

Efficiency

Performance Characteristic Curve

500 1000 1500 2000 2500 3050 PSI


Pressure

Input Power
Example: At a pressure of under 16 MPa (2320 PSI), a flow 45 L/min (11.9 U.S.GPM), and rotation 1500 r/min, the axial input becomes
about 12.6 kW (16.9 HP) as shown the dotted line in the graph.
kW
25

N=1500 r/min

30
20

Input Power

25
20

15

15

10

10
5

0
0

10

20
4

30

40

50

60

15

15

10

10
5

1
N=1500 r/min
A37- *-R-01-B

30

40

50

60

70 L /min

6 8 10 12 14 16 18 U.S.GPM
Output Flow

Full Cut-off
N=1800 r/min

12

16

20 MPa
21

A37- *-R-01-H
N=1500 r/min

120
90

A37- *-R-01-C

60

150

20

in.3/min L /min
3
180

N=1800 r/min

10

A37- *-R-01-C

20

P=MPa(PSI)
P= 20 (2900)
P= 18 (2610)
P= 16 (2320)
P= 14 (2030)
P= 12 (1740)
P= 10 (1450)
P= 8 (1160)
P= 6 (870)
P= 4 (580)
P= 2 (290)
P= 1 (150)

Drain
A37- *-R-01-H

N=1800 r/min

20

25

6 8 10 12 14 16 18 U.S.GPM
Output Flow

kW
3

kW
25

30

Drain

Full Cut-off Power

HP
35

70 L /min

Full Cut-off Power


HP
4

P=MPa(PSI)
P= 20 (2900)
P= 18 (2610)
P= 16 (2320)
P= 14 (2030)
P= 12 (1740)
P= 10 (1450)
P= 8 (1160)
P= 6 (870)
P= 4 (580)
P= 2 (290)
P= 1 (150)

Input Power

HP
35

A37- *-R-01-B

30
0

500 1000 1500 2000 2500 3050 PSI


Full Cut-off Pressure

1500,1800 r/min

Full Flow

12

16

20 MPa
21

500 1000 1500 2000 2500 3050 PSI


Pressure

Noise Level [One metre (3.3 ft.) horizontally away from pump head cover]

70
Full Flow
60
Full Cut-off

50
40

0
0

dB(A)
80

N=1500 r/min

Noise Level

Noise Level

dB(A)
80

12

N=1800 r/min

70

Full Flow

60
Full Cut-off

50
16

20 MPa
21

500 1000 1500 2000 2500 3050 PSI


Pressure

40

0
0

12

16

20 MPa
21

500 1000 1500 2000 2500 3050 PSI


Pressure

"A" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator Type

39

Typical Performance Characteristics of Type "A56" at Viscosity 20 mm2/s (100 SSU) [ISO VG32 Oils, 50C (122F)]
Performance Characteristic Curve
Efficiency

Overall Efficiency

Output Flow

40
20

Input Power

0
0

4
500

12

16

N=1800 r/min
Volumetric Efficiency

80

Overall Efficiency

60

L /min
U.S.GPM
120
30
100
25
80
20
60
15
Input Power
40
10
20
5
0
0
16
20 MPa
21

Output Flow

HP
60 kW
40

Output Flow

Input Power

HP
60 kW
40

L /min
U.S.GPM
100
25
80
20
60
15
40
10
20
5
0
0
20 MPa
21

Input Power

80
60

20

%
100

N=1500 r/min
Volumetric Efficiency

Output Flow

Efficiency

%
100

40
20

20

0
0

1000 1500 2000 2500 3050 PSI


Pressure

4
500

12

1000 1500 2000 2500 3050 PSI


Pressure

Input Power
Example: At a pressure of under 16 MPa (2320 PSI), a flow 70 L/min (18.5 U.S.GPM), and rotation 1500 r/min, the axial input becomes
about 20.8 kW (27.9 HP) as shown the dotted line in the graph.
kW
40

N=1500 r/min

35
Input Power

40

30
25

30
20
20

20 (2900)
18 (2610)
16 (2320)
14 (2030)
12 (1740)
10 (1450)

10
5
0
0
0

20
5

40
10

60

80

15
20
Output Flow

100

50
40

25

HP
5

kW
4

30
25
20

20

15
10
5
0

Drain

N=1500 r/min

500

10

60

80

15
20
Output Flow

100
25

120 L /min
30 U.S.GPM

Full Cut-off

12

N=1800 r/min

3
A56- *-R-01-H

16

20 MPa
21

A56- *-R-01-C

100

Full Flow

1 A56- *-R-01-B

50

40

150

20

L /min
4

in. /min
200

1500,1800 r/min

N=1500 r/min

0
0

1000 1500 2000 2500 3050 PSI

4
500

Full Cut-off Pressure

12

16

20 MPa
21

1000 1500 2000 2500 3050 PSI


Pressure

Noise Level [One metre (3.3 ft.) horizontally away from pump head cover]

70

Full Flow

60
Full Cut-off
50

0
0

dB(A)
80

N=1500 r/min

Noise Level

Noise Level

dB(A)
80

4
500

12

N=1800 r/min

70

Full Flow

60
Full Cut-off

16

20 MPa
21

1000 1500 2000 2500 3050 PSI

50

0
0

4
500

12

16

20 MPa
21

1000 1500 2000 2500 3050 PSI

Pressure

40

20 (2900)
18 (2610)
16 (2320)
14 (2030)
12 (1740)
10 (1450)
8 (1160)
6 (870)
4 (580)
2 (290)

P=MPa(PSI)
0

P=
P=
P=
P=
P=
P=
P=
P=
P=
P=

Drain

35

30 U.S.GPM

N=1800 r/min

10

N=1800 r/min

kW
40

30

120 L /min

Full Cut-off Power

Full Cut-off Power

HP

P= 8 (1160)
P= 6 (870)
P= 4 (580)
P= 2 (290)
P=MPa(PSI)

15
10

P=
P=
P=
P=
P=
P=

Input Power

HP
50

Pressure

"A" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator Type

PISTON PUMPS

Typical Performance Characteristics of Type "A70" at Viscosity 32 mm2/s (150 SSU) [ISO VG32 Oils, 40C (104F)]
Performance Characteristics Curve

25

80

40

40

20

Input Power
20

20

10

1000

15

20

2000

Pressure

Output Flow

120

60
kW
60

60

Volumetric Efficiency

25

Input Power
20

20

25 MPa

30

100

40

40

L /min
140 U.S.GPM
35

Overall Efficiency

80

"A" Series

100

HP
80
Input Power

Input Power

Output Flow

N=1800 r/min

Output Flow

L /min
120 U.S.GPM
30

Volumetric Efficiency

kW
60

60

Efficiency

Overall Efficiency

80
60

HP
80

%
100

N=1500 r/min

Output Flow

Efficiency

%
100

3000 3500 PSI


3630

10

1000

15

20

2000

Pressure

25 MPa

3000 3500 PSI


3630

Input Power
Example: At a pressure of under 20 MPa (2900 PSI), a flow 70 L/min (18.5 U.S.GPM), and rotation 1500 r/min, the axial input becomes
about 26 kW (35 HP) as shown the dotted line in the graph.
kW
60

N=1500 r/min
P=MPa(PSI)
P= 24 (3480)
P= 22 (3190)
P= 20 (2900)
P= 18 (2610)
P= 16 (2320)
P= 14 (2030)
P= 12 (1740)
P= 10 (1450)
P= 8 (1160)
P= 6 (870)
P= 4 (580)
P= 2 (290)

50
Input Power

60
40
40

30
20

20
10
0

20

40

60

80

10

20
Output Flow

30

35

50
40
40

30
20

20
10
0

20

40

60

10

U.S.GPM

80

100 120 140 L /min

20
Output Flow

30

35

U.S.GPM

L /min
7

in.3/min
400

300

1800 r/min

1500 r/min

1500,1800 r/min

200

3
2

100

2
1

0
0

10

1000

15
2000

Full Cut-off

4
Drain

P=MPa(PSI)
P= 24 (3480)
P= 22 (3190)
P= 20 (2900)
P= 18 (2610)
P= 16 (2320)
P= 14 (2030)
P= 12 (1740)
P= 10 (1450)
P= 8 (1160)
P= 6 (870)
P= 4 (580)
P= 2 (290)

N=1800 r/min

Drain

kW
7

8
Full Cut-off Power

kW
60

60

100 120 140 L /min

Full Cut-off Power


HP
10

HP
80

Input Power

HP
80

20

25 MPa

Full Flow
1500,1800 r/min

3000 3500 PSI

10

1000

15
2000

Full Cut-off Pressure 3630

Pressure

20

25 MPa

3000 3500 PSI


3630

Noise Level [One metre (3.3 ft.) horizontally away from pump head cover]
dB(A)
80

N=1500 r/min

70

Noise Level

Noise Level

dB(A)
80

Full Flow

60
Full Cut-off
50

0
0

10

1000

15
2000

Pressure

20

25 MPa

3000 3500 PSI


3630

N=1800 r/min

70

Full Flow

60
Full Cut-off
50

0
0

10

1000

15
2000

Pressure

"A" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator Type

20

25 MPa

3000 3500 PSI


3630

41

Typical Performance Characteristics of Type "A90" at Viscosity 32 mm2/s (150 SSU) [ISO VG32 Oils, 40C (104F)]
Performance Characteristics Curve
%
100

Overall Efficiency

80
60

N=1800 r/min
Overall Efficiency

80

Volumetric Efficiency

60

L /min

Volumetric Efficiency

Input Power

Input Power

40
20
0

10

15

1000

20

2000

80

60

42

150

40

140

20
0
0

3000 3500 PSI


3630

Pressure

160

40
0

25 MPa

Input Power

40

U.S.GPM
44

170

Output Flow

kW
80

HP
100
Input Power

40

120

Output Flow
HP
80

Output Flow

kW
60

L /min U.S.GPM
38
140
36
130
34

Output Flow

N=1500 r/min
Efficiency

Efficiency

%
100

10

15

1000

20

2000

25 MPa

3000 3500 PSI


3630

Pressure

Input Power
Example: At a pressure of under 18 MPa (2610 PSI), a flow 110 L/min (29.1 U.S.GPM), and rotation 1500 r/min, the axial input
becomes about 34 kW (46 HP) as shown the dotted line in the graph.

HP
80

N=1500 r/min

60
50

Input Power

60
40
30

40

20
20
10

100
P=MPa(PSI)
P= 25 (3630)
P= 24 (3480)
P= 22 (3190)
P= 20 (2900)
P= 18 (2610)
P= 16 (2320)
P= 14 (2030)
P= 12 (1740)
P= 10 (1450)
P= 8 (1160)
P= 6 (870)
P= 4 (580)
P= 2 (290)

0
0

20

40

10

60

80

30

35

20
20
10
0

0
0

400

300

1800 r/min

20

40

10

60
15

1500 r/min

100 120 140 160

20 25 30
Output Flow

35

45 U.S.GPM

40

1800 r/min
1500 r/min

100

1800 r/min
1500 r/min

Full Flow

0
0
0

10

1000

15

20

2000

Full Cut-off Pressure

25 MPa

3000 3500 PSI


3630

10

1000

15
2000

Pressure

20

25 MPa

3000 3500 PSI


3630

Noise Level [One metre (3.3 ft.) horizontally away from pump head cover]
N=1500 r/min

70

Full Flow

60
Full Cut-off
0
0

5
1000

10

15
2000

Pressure

42

20

dB(A)
80
Noise Level

Noise Level

dB(A)
80

50

L /min

Full Cut-off

4
200

80

6
Drain

Full Cut-off Power

30

40

in.3/min L /min
500
8

40

Drain

kW
7

HP
9

60

U.S.GPM

Full Cut-off Power

P=MPa(PSI)
P= 25 (3630)
P= 24 (3480)
P= 22 (3190)
P= 20 (2900)
P= 18 (2610)
P= 16 (2320)
P= 14 (2030)
P= 12 (1740)
P= 10 (1450)
P= 8 (1160)
P= 6 (870)
P= 4 (580)
P= 2 (290)

N=1800 r/min

50

100 120 140 L /min

15 20 25
Output Flow

kW
70

60

HP

80

Input Power

kW
70

25 MPa

3000 3500 PSI


3630

N=1800 r/min

Full Flow

70
60

Full Cut-off

50

0
0

5
1000

"A" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator Type

10

15
2000

Pressure

20

25 MPa

3000 3500 PSI


3630

PISTON PUMPS

Typical Performance Characteristics of Type "A145" at Viscosity 32 mm2/s (150 SSU) [ISO VG32 Oils, 40C (104F)]
Performance Characteristics Curve

Input Power

210
kW
120

120

56
54

200

80
Input Power

80
40

40

10

1000

15
2000

Pressure

60

20

Volumetric Efficiency

L /min
270 U.S.GPM
70
260
68

Output Flow
HP
160

Overall Efficiency

80

L /min U.S.GPM
220
58

Input Power

60

kW
120

120

250

80

66

240

Input Power

80
40

40

25 MPa

"A" Series

Volumetric Efficiency

N=1800 r/min

Output Flow

Efficiency

Overall Efficiency

80

Output Flow
HP
160

%
100

N=1500 r/min

Output Flow

Efficiency

%
100

3000 3500 PSI


3630

10

15

1000

20

25

MPa

3000 3500 PSI


3630

2000

Pressure

Input Power

kW
140

HP
160
140
120
100
80
60
40
20
0

N=1500 r/min

120
100
80
60
40
20
0
0 40
0

P=MPa(PSI)
P= 28(4060)
P= 26(3770)
P= 24(3480)
P= 22(3190)
P= 20 (2900)
P= 18 (2610)
P= 16 (2320)
P= 14 (2030)
P= 12 (1740)
P= 10 (1450)
P= 8 (1160)
P= 6 (870)
P= 4 (580)
P= 2 (290)
P= 1 (145)

80 120 160 200 240 L /min

10

20

30 40 50
Output Flow

60

100
80
60
40
20
0
0 40
0

P=MPa(PSI)
P= 28(4060)
P= 26(3770)
P= 24(3480)
P= 22(3190)
P= 20 (2900)
P= 18 (2610)
P= 16 (2320)
P= 14 (2030)
P= 12 (1740)
P= 10 (1450)
P= 8 (1160)
P= 6 (870)
P= 4 (580)
P= 2 (290)
P= 1 (145)

80 120 160 200 240 280 L /min

10

20

30 40 50
Output Flow

60

70

U.S.GPM

Drain

kW
12.5
in.3/min L /min
600 10.0

10.0
10

7.5

7.5

1800 r/min
1500 r/min

5.0

Full Cut-off

400

1800 r/min

Drain

Full Cut-off Power

N=1800 r/min

120

U.S.GPM

Full Cut-off Power


HP
15

kW
140

HP
180
160
140
120
100
80
60
40
20
0

Input Power

Input Power

Example: At a pressure of under 20 MPa (2900 PSI), a flow 180 L/min (47.6 U.S.GPM), and rotation 1500 r/min, the axial input
becomes about 64 kW (86 HP) as shown the dotted line in the graph.

5.0
1500 r/min

200
2.5

2.5

Full Flow
0

10

1000

15
2000

20

25

MPa

3000 3500 PSI


3630

10

1000

15
2000

Full Cut-off Pressure

Pressure

1500,1800 r/min

20

25

MPa

3000 3500 PSI


3630

Noise Level [One metre (3.3 ft.) horizontally away from pump head cover]
dB(A)
90

N=1500 r/min
Noise Level

Noise Level

dB(A)
90
80
Full Flow
70

N=1800 r/min

80

Full Flow

70
Full Cut-off

Full Cut-off
60

0
0

5
1000

10

15
2000

Pressure

20

25

MPa

3000 3500 PSI


3630

60

0
0

5
1000

"A" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator Type

10

15
2000

Pressure

20

25

MPa

3000 3500 PSI


3630

43

Flange Mtg.

DIMENSIONS IN
MILLIMETRES (INCHES)

Pressure Adjustment Range "C" & "H"


Japanese Standard "JIS": A10-FR01-C/H-12
1

Filling Port
[22(.87) Hex. Head. Plug Furnished]
3
44.5(1.75)
Drain Port
Fully Extended
RC 3/8 Thd.
186(7.32)
6.5(.26)
90.5
(3.56)
25(.98)
52.5
(2.07)

25
25
(.98)
(.98)
64.5
64.5
(2.54) (2.54)

Discharge Port
RC 1/2 Thd.

65
(2.56)

4.79(.1886)
4.76(.1874)

10.5
(.41)
131
(5.16)
156
(6.14)
159.5
(6.28)

12
(.47)

31
(1.22)

19.05(.7500)
19.02(.7488) Dia.
21.24(.836)
21.08(.830)
82.55(3.2500)
82.50(3.2480) Dia.

Suction Port
RC 1/2 Thd.

41
(1.61)

85
(3.35)

167
(6.57)
103
(4.06)

Pressure Adj. Screw


Flow Adj. Screw
13(.51) Hex.
13(.51)Hex.
INC.
Fully Extended
DEC.
34(1.34) Dia. Spotface
102(4.02)
2 Places

106
(4.17)
130
(5.12)
93(3.66) Dia.

European Design Standard: A10-FR01-C/H-1280


N. American Design Standard: A10-FR01-C/H-12950
Filling Port

Draim Port
"F" Thd.

Plug
"D" Hex.

Suction Port
"E" Thd.

Model Numbers

Discharge Port
"E" Thd.

A
159.5(6.28)

Dimensions mm(Inches)
A

Thread Size

A10-FR01C/H-1280

159
72
64
27
1/2 BSP. F
(6.25) (2.83) (2.52) (1.06)

A10-FR01C/H-12950

71
62
22
157
(6.18) (2.80) (2.44) (.87)

F
3/8 BSP. F

SAE #8

SAE #6

For other dimensions, refer to Japanese Standard "JIS".

Pressure Adjustment Range "B"


Japanese Standard "JIS": A10-FR01-B-12

1. Install the pump so that the "Filling Port" is at the top.


2. Use either port of two suction and discharge ports at your option.
Keep the remaining ports plugged.
3. As the tightening torques of suction, discharge and drain port
fittings, conform to the below.
Tightening Torque Nm(IN. lbs.)
Model Numbers

25
25
(.98)
(.98)
64.5
64.5
(2.54) (2.54)

131
(5.16)
156
(6.14)

Drain Port

A10-FR01B/C/H-12

65-75 (575-664) 40-50 (354-443)

A10-FR01C/H-1280

56-62 (496-549) 33-36 (292-319)

A10-FR01C/H-12950

47-51 (363-451) 40-50 (354-443)

For other dimensions, refer to above Pressure Adj. Range "C" & "H".

44

Suction Port &


Discharge Port

"A" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator Type

PISTON PUMPS

Axial Port Type

Lock Nut 17(.67) Hex.

Suction Port 22.2


19(.75) Dia. (.874)
65
(2.56)

A16/A22-F-R-01-*-K-3290

SAE #8

M 10
3/8-16 UNC

Fully Extended 44.5(1.75)


219(8.62)
6.5
59
Filling Port
[22(.87) Hex. Head Plug Furnished]
(2.32) (.26)
26.5
Drain Port
(1.04)
"C" Thd.
25
(.98)

"D" Thd. 17(.67) Deep


8 Places
Discharge Port
19 (.75) Dia.

12
(.47)
172
(6.77)

4.79(.1886)
4.76(.1874)
12
(.47)

106
(4.17)
130
(5.12)
188
(7.40)

14
(.55)
15
(.59)
80
(3.15)

12(.47) Dia. Through


24(.94) Dia. Spotface
4 Places

3(.12)
50 56.5
(1.969) (2.22)
95
(3.74)

R12
(R .47)

95(3.74) Dia.

Install the pump so that the "Filling Port" is at the top.

Foot Mtg.: A16-L-R-01-*-K-32/3280/32950


A22-L-R-01-*-K-32/3280/32950

18
(.71)

Pressure Adj. Screw


17(.67) Hex.
INC.

47.6
(1.874)
187
(7.36)
109
(4.29)
62
(2.44)

DEC.

3/8 BSP.F

96
(3.78)

16
(.63)

"D" Thd.

Rc 3/8

A16/A22-F-R-01-*-K-3280

19.05(.7500)
19.02(.7488) Dia.
21.24(.836)
21.08(.830)
82.55(3.2500)
82.50(3.2480) Dia.

16
Flow Adj. Screw (.63)
17(.67) Hex.

"C" Thd.

Model Numbers
A16/A22-F-R-01-*-K-32

"A" Series

Flange Mtg.: A16-F-R-01-*-K-32/3280/32950


A22-F-R-01-*-K-32/3280/32950

95
(3.74)
72.5
72.5
(2.854) (2.854)
180
(7.09)

27.5
(1.08)

For other dimensions, refer to "Flange Mtg.".

DIMENSIONS IN
MILLIMETRES (INCHES)

Side Port Type


Flange Mtg.: A16-F-R-01-*-S-K-32/3280/32950
A22-F-R-01-*-S-K-32/3280/32950

Discharge Port 19 (.75) Dia.


Rear Side
Suction Port 19 (.75) Dia.
44.5
(1.75)
Fully Extended
219(8.62)

"D" Thd. 17 (.67) Deep


4 Places (Both Sides)

74
(2.91)
Surface of Suction Port

47.6(1.874)

78(3.07) 109(4.29)

188
(7.40)

74
(2.91)
Surface of Discharge Port

22.2
(.874)
150.5
(5.93)

For other dimensions, refer to "Axial Port Type".


Foot Mtg. Type; Mounting bracket is common to that of "Axial Port Type".

"A" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator Type

45

Axial Port Type


Flange Mtg.: A37-F-R-01-*-K-32/3280/32950

"C" Thd.

Model Numbers
A37-F-R-01-*-K-32

19
(.75)

A37-F-R-01-*-K-32950

SAE #10

77
9.5
(3.03) (.37)

30.2
(1.189)
72
(2.83)

30
(1.18)

Drain Port
"C" Thd.
32(1.26)

"D" Thd. "E" Deep


8 Places
Discharge Port
32 (1.26) Dia.

7/16-14 UNC 20 (.79)

Filling Port
[22(.87) Hex. Head Plug Furnished]

22.23(.8752)
22.20(.8740) Dia.
25.01(.985)
24.85(.978)
101.60(4.0000)
101.55(3.9980) Dia.

Suction Port
32(1.26) Dia.

19 (.75)

59(2.32)

58.7
(2.311)
202
(7.95)
112
(4.41)
68
(2.68)

13
(.51)

1/2 BSP.F

Fully Extended
247(9.72)

Pressure Adj. Screw


17(.67) Hex.
INC.

M 10

Rc 1/2

A37-F-R-01-*-K-3280

12
(.47)
195
(7.68)

6.38(.2512)
6.35(.2500)

105
(4.13)
14
(.55)

Flow Adj. Screw


17(.67) Hex.
DEC.

E
mm (IN.)

25
(.98)

Lock Nut 17(.67) Hex.

"D" Thd.

R14
(R .55)
120(4.72) Dia.
146
(5.75)
174
(6.85)
202
(7.95)

Install the pump so that the "Filling Port" is at the top.

Foot Mtg.: A37-L-R-01-*-K-32/3280/32950

3(.12)

14
(.55)
15
(.59)
102
(4.02)

14(.55) Dia. Through


28(1.10) Dia. Spotface
4 Places

60
74
(2.362)(2.91)
115
39
(4.53)
(1.54)

120
(4.72)
95
95
(3.740) (3.740)
230
(9.06)

For other dimensions, refer to "Flange Mtg.".

DIMENSIONS IN
MILLIMETRES (INCHES)

Side Port Type


Flange Mtg.: A37-F-R-01-*-S-K-32/3280/32950

Discharge Port 32 (1.26) Dia.


Rear Side
Suction Port 32 (1.26) Dia.

"D" Thd. "E" Deep


4 Places (Both Sides)
202
(7.95)

86
(3.39)
Surface of
Suction Port

86
(3.39)
Surface of
Discharge Port

59
(2.32)

58.7(2.311)

112(4.41)

202(7.95)

Fully Extended
247(9.72)

30.2
(1.189)
178.5
(7.03)

For other dimensions, refer to "Axial Port Type".


Foot Mtg. Type; Mounting bracket is common to that of "Axial Port Type".

46

"A" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator Type

PISTON PUMPS

Suction Port
35(1.38) Dia. 30.2
(1.189)
76
(2.99)

Model Numbers
A56-F-R-01-*-K-32

12
(.47)
207
(8.15)

"D" Thd.

E
mm (IN.)

M 10

19 (.75)

7/16-14 UNC

20 (.79)

Rc 3/4
3/4 BSP.F

A56-F-R-01-*-K-32950

SAE #12

Drain Port "C" Thd.


(Both Sides)

41
(1.61)

Surface of
Drain Port
49
(1.93)

14
(.55)

7.97(.3138)
7.94(.3126)

25
(.98)

9.5
(.37)

40
(1.57)

Discharge Port
32 (1.26) Dia.

A56-F-R-01-*-K-3280

Filling Port 1
[22(.87) Hex. Head Plug Furnished]

43.5(1.71)

"D" Thd. "E" Deep


8 Places

"C" Thd.

62
(2.44)

35.32(1.391)
35.14(1.383)

19
(.75)

Pressure Adj. Screw


17(.67) Hex.
INC.

58.7
(2.311)
236
(9.29)
138
(5.43)
90
(3.54)
77
(3.03)

13
(.51)

Fully Extended
259.5(10.22)
50.5(1.99)

Lock Nut 17(.67) Hex.

31.75(1.2500)
31.70(1.2480) Dia.

Flow Adj. Screw


17(.67) Hex.
DEC.

101.60(4.0000)
Dia.
101.55(3.9980)

Flange Mtg.: A56-F-R-01-*-K-32/3280/32950

"A" Series

Axial Port Type

R14
(R.55)

120(4.72) Dia.
146
(5.75)
174
(6.85)
232
(9.13)

1. Install the pump so that the "Filling Port" is at the top.


2. Use either port of the two drain ports at your option. Keep the
remaining port plugged.

Foot Mtg.: A56-L-R-01-*-K-32/3280/32950

3(.12)

14
(.55)
15
(.59)
102
(4.02)

14(.55) Dia. Through


28(1.10) Dia. Spotface
4 Places

120
(4.72)

60
77
(2.362) (3.03)
115
42
(4.53)
(1.65)

95
95
(3.740) (3.740)
230
(9.06)

For other dimensions, refer to "Flange Mtg.".

DIMENSIONS IN
MILLIMETRES (INCHES)

Side Port Type


Flange Mtg.: A56-F-R-01-*-S-K-32/3280/32950
"D" Thd. "E" Deep
4 Places (Both Sides)

Discharge Port 32 (1.26) Dia.


Rear Side
Suction Port 35 (1.38) Dia.
Fully Extended
259.5(10.22)

62
(2.44)

236
(9.29)
138
(5.43)
58.7(2.311)

232
(9.13)

100
(3.94)
Surface of Suction Port

100
(3.94)
Surface of Discharge Port

30.2
(1.189)
191
(7.52)

For other dimensions, refer to "Axial Port Type".


Foot Mtg. Type; Mounting bracket is common to that of "Axial Port Type".

"A" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator Type

47

Flange Mtg.: A70-FR01*S-60/6080/60950

19.5(.77)
73
73
(2.87) (2.87)

9.5(.37)
40(1.57)

"E" Thd. 17(.67) Deep


4 Places

Flow Adj. Screw


17(.67) Hex.

Pressure Adj. Screw


17(.67) Hex.

14(.55)

18(.71)

90
(3.54)
31.75(1.2500)
31.70(1.2480) Dia.
35.32(1.391)
35.14(1.383)
127.00(5.0000)
126.95(4.9980) Dia.

52.4
(2.063)

16
(.63)
18
(.71)
246.5
(9.70)

26.2
(1.031)

Surface of Drain Port


7.97(.3138)
7.94(.3126)

27(1.06) Dia. Spotface


(From Rear)
4 Places

Discharge Port
26(1.02) Dia.

95
(3.74)

182
(7.17)

Drain Port
"C" Thd. (Both Sides)

95
(3.74)

Surface of Drain Port

114.4
(4.504)
180
(7.09)
118
(4.65)

Surface of Suction Port

14(.55)

Fully Extended
310.5(12.22)
65
(2.56)

Surface of Discharge Port

62
(2.44)

114.4
(4.504)
134
(5.28)
181
(7.126)
211
(8.31)

35(1.38) Dia.
Spotface
(From Rear)
2 Places

Eye Bolt
M10

Filling Port
[22(.87) Hex. Head Plug Furnished]

DEC.
INC.

69.9
(2.752)

Suction Port
38(1.50) Dia.

View Arrow Y

"D" Thd. "F" Deep


4 Places

1. Install the pump so that the "Filling Port" is at the top.


2. Use either port of the two drain ports at your option.
Keep the remaining port plugged.
3. Case drain port is available for use when draining hydraulic
fluid from pump casing.

Case Drain Port


5(.20) Hex. Soc.

35.7
(1.406)
246.5
(9.70)

View Arrow X
"C" Thd.

Model Numbers
A70-FR01*S-60

Rc 3/4

"D" Thd.

"E" Thd.

F
mm (IN.)

M 12

M 10

19 (.75)

A70-FR01*S-6080

3/4 BSP.F

A70-FR01*S-60950

SAE #12 1/2-13 UNC 3/8-16 UNC 21 (.83)

DIMENSIONS IN
MILLIMETRES (INCHES)

Foot Mtg.: A70-LR01*S-60/6080/60950

127
(5.00) Dia.

42.5
(1.67)

26
(1.02)

77
125
(4.921) (3.03)
195
37
(7.68)
(1.46)

3
(.12)

24
(.94)

130
(5.12)

22(.87) Dia. Through


43(1.69) Dia. Spotface
4 Places

171
(6.73)
130
130
(5.118)
(5.118)
320
(12.60)

For other dimensions, refer to "Flange Mtg.".

48

"A" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator Type

PISTON PUMPS

Flange Mtg.: A90-FR01*S-60/6080/60950


2

23(.91)

Surface of Suction Port


105
105
(4.13) (4.13)
68 68
(2.68) (2.68)

Surface of Drain Port

13(.51)

Surface of Drain Port

22
(.87)
23
(.91)

30.2
(1.189)

"E" Thd. "F" Deep


4 Places

270
(10.63)

Case Drain Port


5(.2) Hex. Soc.

Flow Adj. Screw


17(.67) Hex.

161.6
(6.362)

9.56(.3764)
9.53(.3752)

127
(5.00)

Discharge Port
32(1.26) Dia.

38.10(1.5000)
38.05(1.4980) Dia.
42.36(1.668)
42.18(1.661)
152.40(6.0000)
152.35(5.9980) Dia.

113
(4.45)

58.7
(2.311)

63(2.48)

"A" Series

Surface of Discharge Port

190.5
(7.50)

Fully Extended
329(12.95)
119.5
(4.70)

Drain Port
"C" Thd. (Both Sides)
95(3.74)

21.5(.85) Dia. Through


39(1.54) Dia. Spotface
(From Rear)
4 Places

R22
(R.87)

161.6
(6.362)

Eye Bolt
M10

Pressure Adj. Screw


17(.67) Hex.

Filling Port
[27(1.06) Hex. Head Plug Furnished]

INC.

Suction Port
48(1.89) Dia.
77.8
(3.063)

DEC.

View Arrow Y

"D" Thd. "F" Deep


4 Places
42.9
(1.689)
270
(10.63)

1. Install the pump so that the "Filling Port" is at the top.


2. Use either port of the two drain ports at your option.
Keep the remaining port plugged.
3. Case drain port is available for use when draining hydraulic
fluid from pump casing.

Model Numbers

"C" Thd.

A90-FR01*S-60

Rc 3/4

A90-FR01*S-6080

3/4 BSP.F

A90-FR01*S-60950

SAE #12

View Arrow X

"D" Thd.

"E" Thd.

F
mm (IN.)

M 12

M 10

19 (.75)

1/2-13 UNC 7/16-14 UNC 21 (.83)

DIMENSIONS IN
MILLIMETRES (INCHES)

Foot Mtg.: A90-LR01*S-60/6080/60950

125
110
(4.921) (4.33)
70
200
(7.87) (2.76)

25(.98)

24(.94)

3
(.12)

140
(5.51)

22(.87) Dia. Through


43(1.69) Dia. Spotface
4 Places

215
(8.46)
157.5
157.5
(6.201)
(6.201)
375
(14.76)

For other dimensions, refer to "Flange Mtg.".

"A" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator Type

49

Flange Mtg.: A145-FR01*S-60/6080/60950


143
(5.63)

Drain Port 2
"C" Thd. (Both Sides)
357.5
112
(14.07)
(4.41)
89
23
(3.50) (.91)
13
(.51)

Flow Adj. Screw


17(.67) Hex.

Surface of Discharge Port

Surface of Suction Port


112
112
(4.41) (4.41)

Surface of Drain Port

72 Surface of Drain Port


(2.83)

72
(2.83)

110
(4.33)

11.14
11.11
.4386
.4374

44.45(1.7500)
44.40(1.7480) Dia.

30.2
(1.189)

"E" Thd. "H" Deep


4 Places
3

Case Drain Port


5(.2) Hex. Soc.

24
(.94)
26
(1.02)
299.5
(11.79)

49.39(1.944)
49.21(1.937)
152.40(6.0000)
152.35(5.9980) Dia.

58.7
(2.311)
Discharge Port
32(1.26) Dia.

228.6
(9.000)
198.5
141
(7.81)
(5.55)

70
(2.76)

INC.

R22
(R .87)

21.5(.85) Dia. Through


39(1.54) Dia. Spotface
(From Rear)
4 Places

228.6
(9.000)
273
(10.75)

Filling Port
[27(1.06) Hex. Head Plug Furnished]
Eye Bolt
M10
Pressure Adj. Screw
17(.67) Hex.

77.8
(3.063)

INC.
Suction Port
48(1.89) Dia.

1. Install the pump so that the "Filling Port" is at the top.


2. Use either port of the two drain ports at your option. Keep the
remaining port plugged.
3. Case drain port is available for use when draining hydraulic fluid
from pump casing.

"D" Thd. "F" Deep


4 Places
42.9
(1.689)
299.5
(11.79)

Model Numbers
A145-FR01*S-60

View Arrow X

A145-FR01*S-6080
A145-FR01*S-60950

"C" Thd.
Rc 3/4
3/4 BSP.F

"D" Thd.

"E" Thd.

M 12

M 10

Dimensions mm (IN.)

SAE #12 1/2-13 UNC 7/16-14 UNC

19 (.75)

19 (.75)

21 (.83)

20 (.79)

DIMENSIONS IN
MILLIMETRES (INCHES)

Foot Mtg.: A145-LR01*S-60/6080/60950

For other dimensions, refer to "Flange Mtg.".

50

"A" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator Type

30(1.18)

280
(11.02)
187.3
187.3
(7.374)
(7.374)
438
(17.24)

29(1.14)

119
114.3
(4.500) (4.69)
185
80
(7.28) (3.15)

3
(.12)

187.3
(7.37)

22(.87) Dia. Through


43(1.69) Dia. Spotface
4 Places

PISTON PUMPS

Spare Parts List

"A" Series

A10-FR01-B-12
A10-FR01C/H-12/1280/12950

39 25 23 22 21 20 15 18 19 16 40 28 27 14 29 12 11 1

38 35 64 23 37 36

10
7
8
6
5
2
9
4
3

33 34 42 24 17 32 30 31 26 13

37 41

51 52 53 54 55 56 59 57 58 63 60 62 61

Section X-X

71

73

70

Design "1280" Only

72

Design "12950" Only

List of Seals & Bearings


Qty.
Item

Name of Parts

Part Numbers

Pres. Adj. Range


B

C&H

Remarks

Oil Seal

TCN24408Y

O-Ring

SO-NA-G50

Bearing

6204

16

O-Ring

SO-NB-P14

20

O-Ring

SO-NB-G120

23

O-Ring

SO-NB-P6

33

Bearing

HMK1215

37

O-Ring

SO-NB-P12

54

O-Ring

SO-NA-A018

62

O-Ring

SO-NB-P10

64

O-Ring

SO-NB-P9

71

Bonded Seal

KP-C-04

Only for "1280" Design, Not included in Seal Kit

73

O-Ring

AS568-908 (NBR, Hs90)

Only for "12950" Design, Not included in Seal Kit

When ordering seals, please specify the seal kit number from the table below.

List of Seal Kits


Pump Model Numbers
A10-FR01B-12
A10-FR01C-12/1280/12950
A10-FR01H-12/1280/12950

Seal Kit Numbers


KS-A10-01B-12
KS-A10-01H-12

"A" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator Type

51

Spare Parts List

A16/A22/A37/A56-*-R-01-*-*-K-32/3280/32950
25 40

35

43

44

25 11

56
60 31

52

22

32
27
61

58

29
57
51
5
55
54
49
53
50

28

19 33 20

30

17

10 21

23 43 37 14 18 15 13 24 12 34 39 16 41 36 6 42
47
46
38
45

Section X-X
List of Seals and Bearings
Part Numbers

Item

Name of Parts

27

Bearing

28

Bearing

29

Oil Seal

30
35
36

O-Ring

SO-NB-P12

37

O-Ring

SO-NB-P9

38

O-Ring

SO-NA-A017

39

Seal Washer

W8

60

O-Ring

SO-NB-P14

61

O-Ring

A16-*-R-01

A37-*-R-01
6307

NUP 207E

Z30-1303-PK410300-8

HMK 2025V2

HMK 2530V2

TCN 254511

TCN 355511

TCN 355511

Gasket

1303-PK211969-1

1316-PK211970-9

1307-PK211971-7

O-Ring

SO-NA-G25

SO-NA-G30

SO-NA-P36

6305
HMK 1715

SO-NB-P10A

SO-NA-G55

When ordering seals, please specify the seal kit number from the table below.

List of Seal Kits


Pump Model Numbers

Seal Kit Numbers

A16-*-R-01-*-K-*-32*

KS-A16-01-32

A22-*-R-01-*-K-*-32*

52

A37-*-R-01-*-K-*-32*

KS-A37-01-32

A56-*-R-01-*-K-*-32*

KS-A56-01-32

A56-*-R-01

Qty.

A22-*-R-01

"A" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator Type

1
S O-NA-G75

PISTON PUMPS

Spare Parts List

"A" Series

A70/A90-*R01*S-60/6080/60950
25 26 27 28 29 30 31 32 33
63
55

27

53

26

55

37

12

32

56

36

67

4
51

46

35

42

45

60

64

62

34

54

40

47

38
48
52
66
39

23

24

58

19

44

43

11

21

20

25

61

33

31

13

18

28

59

10

54

50

44

68

16

22

15 14

44

Detail "A"

69

17

29

65

30

70

Section Z-Z

Section X-X
(Only for "A70")

Section X-X

List of Seals and Bearings


Item

Name of Parts

Part Numbers

Qty.

A70-*R01* S

A90-*R01* S

Gasket

1314E-PK211972-5

1310E-PK211973-3

22

Back Up Ring

1310E-PK412440-0

1310E-PK412440-0

38

Bearing

NUP 208EX50

NUP 210E

39

Needle Bearing

HMK 3030V2

HMK 3530BV2

40

Oil Seal

TCN 355511

TCN 456812

42

O-Ring

SO-FA-G85

SO-FA-G95

43

O-Ring

SO-NA-P18

SO-NA-P18

44

O-Ring

SO-NB-P9

SO-NB-P9

67

O-Ring

SO-NB-P14

SO-NB-P18

68

Seal Washer

W10

70

O-Ring

SO-NB-P15

SO-NB-P5

List of Seal Kits


Pump Model Numbers

Seal Kit Numbers

A70-*R01* S-60*

KS-A70-01-60

A90-*R01* S-60*

KS-A90-01-60

When ordering the seals, please specify the seal kit number
from the table left.

"A" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator Type

53

Spare Parts List

A145-*R01*S-60/6080/60950

58 69 51 52 36 65 62 46 65 14 8
25
X

7 33 16 3 60 37 73 59 5

76
9

59

44

67

54

70

41

35

68

27

29

64

74

39

30

57

40

28

53 2 34 26 11 6

1 32 38 10 13 12 16 71 31 72
26 27 28 29 30 31 32 33 34

24

62

56

19

17

50

48

66

23
57

63 15 46

20
21 45

18

43

22

59

47

49
Detail "A"

Section X-X

List of Seals and Bearings


Item

Name of Parts

Part Numbers

Qty.

Gasket

1312-PK211974-1

15

Back Up Ring

1310E-PK412440-0

39

Bearing

NUP 2211ET2

40

Needle Bearing

41

Oil Seal

TCN 507212

43

O-Ring

S-31.5 (NBR, Hs70)

44

O-Ring

SO-FA-G105

45

O-Ring

SO-NA-P18

46

O-Ring

SO-NB-P9

47

O-Ring

SO-NA-A017

8Q-NK38

55 30

48

O-Ring

SO-NA-A016

49

Back Up Ring

For SO-NB-A017

50

Back Up Ring

For SO-NB-A016

73

O-Ring

SO-NB-P18

76

O-Ring

SO-NB-P5

When ordering seals, please specify the kit number "KS-A145-01-60".

54

"A" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator Type

PISTON PUMPS

Graphic Symbol

"A" Series

"A" Series Variable Displacement Piston Pumps Single Pump,


Solenoid Two Pressure Control Type
Performance Characteristics

PH

Output Flow

PL

SOL
"OFF"

M
O

SOL
"ON"

PL
Pressure

PH

Specifications
Operating Pressure
MPa (PSI)

Geometric
Displacement
cm3/rev
(cu. in. /rev)

Minimum
Adj. Flow
cm3/rev
(cu. in. /rev)

A16-*-R-02-*-K*-32*

15.8 (.964)

4 (.244)

16 (2320)

21 (3050)

A22-*-R-02-*-K*-32*

22.2 (1.355)

6 (.366)

16 (2320)

A37-*-R-02-*-K*-32*

36.9 (2.25)

10 (.61)

A56-*-R-02-*-K*-32*

56.2 (3.43)

A70-*R02S*-60*

Model Numbers

Rated

Minimum
Adj. Pres.
1
Intermittent MPa (PSI)

Shaft Speed Range


r/min

Approx. Mass
kg (lbs.)
Flange
Mtg.

Foot
Mtg.

Max.

Min.

1.2 (170)

1800

600

24.5 (54.0) 26.7 (58.9)

16 (2320)

1.2 (170)

1800

600

24.5 (54.0) 26.7 (58.9)

16 (2320)

21 (3050)

1.2 (170)

1800

600

36 (79.4)

40.3 (88.9)

12 (.73)

16 (2320)

21 (3050)

1.2 (170)

1800

600

43 (94.8)

47.3 (104)

70.0 (4.27)

30 (1.83)

25 (3630)

25 (3630)

2 (290)

1800

600

63.5 (140)

75.5 (166)

A90-*R02S*-60*

91.0 (5.55)

56 (3.42)

25 (3630)

25 (3630)

2 (290)

1800

600

80.5 (178)

101 (223)

A145-*R02S*-60*

145 (8.85)

83 (5.06)

25 (3630)

25 (3630)

2 (290)

1800

600

97.5 (215) 122.5 (270)

1. Whenever setting pressure, make sure the full cut-off pressure never
exceeds the maximum intermittent pressure.

2. When operating the pump exceeding the rated pressure, operating


conditions are restricted. Refer to page 33 for the details.

Solenoid Ratings
Solenoid operated directional valves used on these pumps are YUKEN DSG-01 series (standard type). For detail
specifications of solenoid operated directional valves, refer to page 345.

"A" Series Variable Displacement Piston Pumps


Single Pump, Solenoid Two Pressure Control Type

55

Model Number Designation


A16
Series
Number

-F

-R

-02

-S

-K

-A100

-32

Mounting

Direction of
Rotation

Control
Type

Port
Position

Shaft
Extension

Coil Type of
Solenoid Valve

Design
Number

Design
Std.

A16
(15.8 cm3/rev)
A22
(22.2 cm3/rev)
A37
(36.9 cm3/rev)

F:
Flange
Mtg.
L:
Foot
Mtg.

Viewed from
Shaft End

R:
Clockwise
(Normal)

32
02:
Solenoid Two
Prsuure Control
Type

AC
A100, A120
A200, A240

None:
Axial Port

S:
Side Port

K:
Keyed Shaft

A56
(56.2 cm3/rev)

A70
Series
Number
A70
(70.0 cm3/rev)
A90
(91.0 cm3/rev)
A145
(145 cm3/rev)

32

Refer to

02

A100

-60

Mounting

Direction of
Rotation

Control
Type

Port
Position

Coil Type of
Solenoid Valve

Design
Number

Design
Std.

F:
Flange Mtg.
L:
Foot Mtg.

Viewed from
Shaft End
R:
Clockwise
(Normal)

02:
Solenoid Two
Prsuure Control
Type

AC
A100, A120
A200, A240
S:
Side Port

DC
D12, D24
D48
R(AC DC Rectified)
R100, R200

60

60

Refer to

60

2. Design Standards: None ........... Japanese Standard "JIS"


80 ............... European Design Standard
950 ............ N. American Design Standard

Performance Characteristics
For performance characteristics, refer to models of pressure compensator type on page 37 to 43.

Pipe Flange Kits


For pipe flange, refer to form of pressure compensator type on page 34.

"A" Series Variable Displacement Piston Pumps


Single Pump, Solenoid Two Pressure Control Type

32

-F

1. Available to supply pump with anti-clockwise rotation. Consult


Yuken for details.

56

32

DC
D12, D24
D48
R(AC DC Rectified)
R100, R200

PISTON PUMPS

Axial Port Type

Fully Extended
2 3
256.5(10.10)
Pilot Port "PP2"
141.5
"E" Thd.
(5.57)
95
136
74.5
(3.74)
(5.35)
(2.93)
44.5
112
3
51.5
(4.41)
(1.75)
(.12) (2.03)
59
6.5
1
(2.32) (.26)
Filling Port
26.5
[22(.87) Hex. Head Plug Furnished]
"PP1"
(1.04)
Drain Port
"PP2"
"C" Thd.

12
(.47)
19.05(.7500)
19.02(.7488) Dia.
21.24(.836)
21.08(.830)
82.55(3.2500)
82.50(3.2480) Dia.

12
(.47)

Lock Nut
17(.67) Hex.

172
(6.77)

Pressure Adj. Screw (PH)


14(.55) Hex.
Works at Solenoid
INC.
Energised
16
(.63)

23
(.91)

3(.12)

Pilot Port "PP1"


"E" Thd.

176
(6.93)
194.5
(7.66)

4.79(.1886)
4.76(.1874)

96
(3.78)

25
(.98)

Electrical Conduit
Connection
"D" Thd. (Both Ends)

18(.71)

272.5
(10.73)
145
(5.71)
117
(4.61)
62
(2.44)

Lock Nut
14(.55) Hex.

R12(R.47)
95(3.74) Dia.
106
(4.17)
130
(5.12)
188
(7.40)

A16-F-R-02-K-*-3280
A22-F-R-02-K-*-3280

Cable Departure
Cable Applicable:
Outside Dia. ...... 8-10mm(.31-.39 in.)
Conductor Area ...... Not Exceeding 1.5mm2(.0023 Sq. IN.)
132.5
77.6
(5.22)
(3.06)
d
51.5
(2.03)

Pressure Adj. Screw (PL)


14(.55) Hex.
Works at Solenoid INC.
De-energised

161
(6.34)

Flow Adj. Screw


5(.20) Hex. Soc.

22.2
(.874)
65
(2.56)

Suction Port
19(.75) Dia.

47.6
(1.874)

DEC.

"F" Thd. 17(.67) Deep


8 Places
Discharge Port
19(.75) Dia.

View Arrow X

"A" Series

Flange Mtg.: A16-F-R-02-K-*-32/32950


A22-F-R-02-K-*-32/32950

mm (IN.)

Model Numbers

A16/A22-F-R-02-K-A*-3280

193 (7.60)

181 (7.13)

39 (1.54)

A16/A22-F-R-02-K-D*-3280

204 (8.03)

192 (7.56)

39 (1.54)

A16/A22-F-R-02-K-R*-3280

207 (8.15)

185.2 (7.29)

53 (2.09)

For other dimensions, refer to 32/32950 design.


1. Install the pump so that the "Filling Port" is
at the top.
2. The pilot port provided is for connecting a
control valve, if multistage pressure control
is required.
3. The pilot port "PP2" is not provided for
N.American Design Standard.

Model Numbers
A16/A22-F-R-02-K-*-32

"C" Thd.

"D" Thd.

"E" Thd.

Rc 3/8

G 1/2

Rc 1/4

A16/A22-F-R-02-K-*-3280

3/8 BSP.F

A16/A22-F-R-02-K-*-32950

SAE #8

1/4 BSP. Tr
1/2 NPT

SAE #4

"F" Thd.
M10
3/8-16 UNC

DIMENSIONS IN MILLIMETRES (INCHES)


Side Port Type

Foot Mounting Type

Port mounting dimensions are the same as those of pressure


compensator model.
Refer to page 45 for port mounting dimensions.

Mounting bracket is common to that of pressure compensator model.


Refer to page 45 for the dimensions of mounting bracket.

"A" Series Variable Displacement Piston Pumps


Single Pump, Solenoid Two Pressure Control Type

57

Side Port Type


Flange Mtg. : A37-F-R-02-S-K-*-32/32950
Fully Extended
279.5(11.00)
2
164.5
Pilot Port "PP2"
(6.48)
Thd.
"E"
159
95
71.5
(6.26)
(3.74)
(2.81)
59(2.32)
135
6 48.5
1
(5.31)
(.24) (1.91)
Filling Port
9.5
77
[22(.87) Hex. Head Plug Furnished]
(3.03)
(.37)
Drain Port
30(1.18)
"PP1"
"C" Thd.

Lock Nut
17(.67) Hex.

Lock Nut
14(.55) Hex.

Electrical Conduit
Connection
"D" Thd. (Both Ends)

105
(4.13)
30.2
12
(1.189) (.47)
178.5
(7.03)

Pilot Port "PP1"


"E" Thd.

146
(5.75)
174
(6.85)
202
(7.95)

Pressure Adj. Screw (PL)


14(.55) Hex.
Works at Solenoid INC.
De-energised

A37-F-R-02-S-K-*-3280

Cable Departure
Cable Applicable:
Outside Dia. ...... 8-10mm(.31-.39 IN.)
Conductor Area ...... Not Exceeding 1.5mm2(.0023 Sq. IN.)
74.6
155.5
(2.94)
(6.12)
d
48.5
(1.91)

165
(6.50)

Flow Adj. Screw


5(.20) Hex. Soc.

DEC.

R14(R.55)
120(4.72) Dia.

86
(3.39)

"F" Thd. "H" Deep


4 Places

25
(.98)

14
(.55)

Front Side : Discharge Port 32(1.26) Dia.


Rear Side : Suction Port 32(1.26) Dia.

13 26
Pressure Adj. INC. (.51) (1.02)
Screw (PH)
14(.55) Hex.
6(.24)
Works at Solenoid
Energised

6.38(.2512)
6.35(.2500)

180
(7.09)
198.5
(7.81)

32(1.26)

22.23(.8752)
22.20(.8740) Dia.
25.01(.985)
24.85(.978)
101.60(4.0000)
101.55(3.9980) Dia.

288.5
(11.36)
149
(5.87)
121
(4.76)
68
(2.68)
58.7
(2.311)

"PP2"

86
(3.39)

Surface of
Suction Port

Surface of
Discharge Port

View Arrow X

mm (IN.)

Model Numbers

1. Install the pump so that the "Filling Port" is at the top.


2. The pilot port provided is for connecting a control
valve, if multistage pressure control is required.
3. The pilot port "PP2" is not provided for N.American
Design Standard.
Model Numbers
A37-F-R-02-S-K-*-32

A37-F-R-02-S-K-A*-3280

197 (7.76)

185 (7.28)

39 (1.54)

A37-F-R-02-S-K-D*-3280

208 (8.19)

196 (7.72)

39 (1.54)

A37-F-R-02-S-K-R*-3280

211 (8.31)

189.2 (7.45)

53 (2.09)

For other dimensions, refer to 32/32950 design.

"C" Thd.

"D" Thd.

"E" Thd.

Rc 1/2

G 1/2

Rc 1/4

A37-F-R-02-S-K-*-3280

1/2 BSP.F

A37-F-R-02-S-K-*-32950

SAE #10

1/4 BSP. Tr
1/2 NPT

SAE #4

"F" Thd.

"H" mm (IN.)

M10

19 (.75)

7/16-14 UNC

20 (.79)

DIMENSIONS IN MILLIMETRES (INCHES)

58

Axial Port Type

Foot Mounting Type

Port mounting dimensions are the same as those of pressure


compensator model.
Refer to page 46 for port mounting dimensions.

Mounting bracket is common to that of pressure compensator model.


Refer to page 46 for the dimensions of mounting bracket.

"A" Series Variable Displacement Piston Pumps


Single Pump, Solenoid Two Pressure Control Type

PISTON PUMPS

Side Port Type


Fully Extended
292(11.50)
177
(6.97)
95
171.5
(3.74)
(6.75)
62(2.44)
147.5
(5.81)
50.5(1.99) 9.5(.37)
43.5(1.71)
"PP1"

Front Side : Discharge Port 32(1.26) Dia.


Rear Side : Suction Port 35(1.38) Dia.

12
30.2
(1.189)
(.47)
207
(8.15)

"F" Thd. "H" Deep


4 Places

6(.24)

A56-F-R-02-S-K-*-3280
Cable Departure
Cable Applicable:
Outside Dia. ...... 8-10mm(.31-.39 IN.)
Conductor Area ...... Not Exceeding 1.5mm2(.0023 Sq. IN.)
168
(6.61)

74.6
(2.94)

48.5
(1.91)

100
(3.94)

Surface of
Suction Port

100
(3.94)

146
(5.75)
174
(6.85)
232
(9.13)

Pilot Port "PP1"


"E" Thd.
Pressure Adj. Screw (PL)
14(.55) Hex.
Works at Solenoid INC.
De-energised

DEC.

R14(R.55)
120(4.72) Dia.

26
13
(.51) (1.02)

190
(7.48)

Pressure Adj.
INC.
Screw (PH)
14(.55) Hex.
Works at Solenoid
Energised
Flow Adj. Screw
5(.20) Hex. Soc.

25
(.98)

14
(.55)

321.5
(12.66)
174
(6.85)
146
(5.75)
90
(3.54)
77
(3.03)
58.7(2.311)

205
(8.07)
223.5
(8.80)

"PP2"

35.32(1.391)
35.14(1.383)
101.60(4.0000)
101.55(3.9980) Dia.

Lock Nut
14(.55) Hex.

3 4

Pilot Port "PP2"


"E" Thd.
71.5
(2.81)
Electrical Conduit
6 48.5
Connection
1
(.24)
(1.91)
Filling Port
"D" Thd. (Both Ends)
[22(.87) Hex. Head Plug Furnished]
Drain Port 2
"C" Thd. (Both Sides)
5
41
49 5
40
(1.93)
7.97(.3138) (1.61)
(1.57)
7.94(.3126)

31.75(1.2500)
Dia.
31.70(1.2480)

Lock Nut
17(.67) Hex.

"A" Series

Flange Mtg.: A56-F-R-02-S-K-*-32/32950

Surface of
Discharge Port

View Arrow X
1. Install the pump so that the "Filling Port" is at the top.
2. Use either port of two drain ports at your option.
Keep the remaining port plugged.
3. The pilot port provided is for connecting a control
valve, if multistage pressure control is required.
4. The pilot port "PP2" is not provided for N.American
Design Standard.
5. Dimensions show surface of drain port.
Model Numbers
A56-F-R-02-S-K-*-32

A56-F-R-02-S-K-A*-3280

222 (8.74)

210 (8.27)

39 (1.54)

A56-F-R-02-S-K-D*-3280

233 (9.17)

221 (8.70)

39 (1.54)

A56-F-R-02-S-K-R*-3280

236 (9.29)

214.2 (8.43)

53 (2.09)

For other dimensions, refer to 32/32950 design.

"C" Thd.

"D" Thd.

"E" Thd.

Rc 3/4

G 1/2

Rc 1/4

A56-F-R-02-S-K-*-3280

3/4 BSP.F

A56-F-R-02-S-K-*-32950

SAE #12

mm (IN.)

Model Numbers

1/4 BSP. Tr
1/2 NPT

SAE #4

"F" Thd.

"H" mm (IN.)

M10

19 (.75)

7/16-14 UNC

20 (.79)

DIMENSIONS IN MILLIMETRES (INCHES)


Axial Port Type

Foot Mounting Type

Port mounting dimensions are the same as those of pressure


compensator model.
Refer to page 47 for port mounting dimensions.

Mounting bracket is common to that of pressure compensator model.


Refer to page 47 for the dimensions of mounting bracket.

"A" Series Variable Displacement Piston Pumps


Single Pump, Solenoid Two Pressure Control Type

59

Flange Mtg. : A70-FR02S*-60/60950


Drain Port 2
"C" Thd. (Both Sides)

95
95
Surface of
Discharge Port
(3.74) (3.74)
73
73
Surface of Drain Port
(2.87) (2.87)
10
27(1.06) Dia. Spotface (From Rear)
(.39)
4 Places

31.75(1.2500)
31.70(1.2480) Dia.
35.32(1.391)
35.14(1.383)
127.00(5.0000)
126.95(4.9980) Dia.

Discharge Port
26(1.02) Dia.
19.5
(.77)
16
(.63)
18
(.71)
246.5
(9.70)

26.2
(1.031)

Pilot port "PP1"


"E" Thd.
10
(.39)

35(1.38) Dia. Spotface


(From Rear)
2 Places

114.4
(4.504)
134
(5.28)
181
(7.126)
211
(8.31)

Eye Bolt
M10

Filling Port
[22(.87) Hex. Head Plug Furnished]
Suction Port
38(1.50) Dia.

Pressure Adj. Screw (PL)


14(.55) Hex.
Works at Solenoid INC.
De-energised

69.9
(2.752)

INC.
Pressure Adj. Screw (PH)
87.5
14(.55) Hex.
(3.44)
Works at Solenoid 64.5
Energised
(2.54)

7.97(.3138)
7.94(.3126)

118
(4.65)

52.4
(2.063)

90
(3.54)

114.4
(4.504)
180
(7.09)

9.5(.37)

202.5
(7.97)
186.5
(7.34)
18(.71)
14(.55)

62(2.44)

40
(1.57)

"F" Thd.
17(.67) Deep
4 Places

Pilot Port "PP2" 3 4


"E" Thd.
Surface of
Suction Port
Surface of Drain Port
Electrical Conduit Connection
"D" Thd. (Both Ends)

217.5
(8.56)
236
(9.29)

Fully Extended
354.5(13.96)
239
(9.41)
95
233.5
(9.19)
(3.74)
209.5
(8.25)
65
(2.56)

Flow Adj. Screw


17(.67) Hex.
DEC.

"H" Thd. "J" Deep


4 Places

Case Drain Port


5(.20) Hex. Soc.

View Arrow X

35.7
(1.406)
246.5
(9.70)

View Arrow Y
Model Numbers

"C" Thd.

"D" Thd.

"E" Thd.

Rc 3/4

G 1/2

Rc 1/4

A70-FR02S*-60
A70-FR02S*-6080

3/4 BSP.F

A70-FR02S*-60950

SAE #12

1/4 BSP. Tr
1/2 NPT

SAE #4

"F" Thd.

"H" Thd.

"J" mm (IN.)

M10

M12

19 (.75)

7/16-14 UNC

1/2-13 UNC

21 (.83)

1. Install the pump so that the "Filling Port" is at the top.


2. Use either port of two drain ports at your option.
Keep the remaining port plugged.

A70-FR02S*-6080

Cable Departure
Cable Applicable:
Outside Dia. ...... 8-10mm(.31-.39 IN.)
Conductor Area ...... Not Exceeding 1.5mm2(.0023 Sq. IN.)
230
90.6
(9.06)
(3.57)
d
64.5
(2.54)

3. The pilot port provided is for connecting a control valve,


if multistage pressure control is required.

4. The pilot port "PP2" is not provided for N.American Design


Standard.
5. Case drain port is available for use when draining hydraulic
fluid from pump casing.

DIMENSIONS IN
MILLIMETRES (INCHES)
Model Numbers

mm (IN.)
a

A70-FR02SA*-6080

235 (9.25)

223 (8.78)

39 (1.54)

A70-FR02SD*-6080

246 (9.69)

234 (9.21)

39 (1.54)

A70-FR02SR*-6080

249 (9.80)

227.2 (8.94)

53 (2.09)

Foot Mounting Type


Mounting bracket is common to that of pressure compensator
model. Refer to page 48 for the dimensions of mounting
bracket.

For other dimensions, refer to 60/60950 design.

60

"A" Series Variable Displacement Piston Pumps


Single Pump, Solenoid Two Pressure Control Type

PISTON PUMPS

Flange Mtg.: A90-FR02S*-60/60950

Surface of Discharge Port

22
(.87)
23
(.91)

"F" Thd. "J" Deep


4 Places

270
(10.63)

38.10(1.5000)
38.05(1.4980) Dia.
42.36(1.668)
42.18(1.661)
152.40(6.0000)
152.35(5.9980) Dia.

58.7
(2.311)

113
(4.45)

2.5
(.1)

212
(8.35)
196
(7.72)

63
(2.48)

3 4

68
Surface of
(2.68) Drain Port
52
(2.05) 9.56(.3764)
9.53(.3752)

21.5 (.85) Dia. Through


39(1.54) Dia. Spotface
(From Rear)
4 Places

"A" Series

Pilot Port "PP2"


"E" Thd.

68
(2.68)

161.6
(6.362)
127
226
(8.90)
(5.00)
245.5
(9.67)

Surface of
Drain Port

263.5
95
(10.37)
(3.74)
23(.91)
119.5
(4.70)
13(.51)

30.2
(1.189)

Surface of Suction Port


105
105
(4.13) (4.13)

Drain Port
"C" Thd. (Both Sides)

Discharge Port
32(1.26) Dia.

R22(R.87)

161.6
(6.362)

Case drain Port


5(.20) Hex. Soc.
Pilot Port "PP1"
"E" Thd.

22.5
(.89)

Fully Extended
379(14.92)
258
95
(10.16)
(3.74)

Eye Bolt
M10

Filling Port
[27(1.06) Hex. Head Plug Furnished]

2.5
Pressure Adj. Screw (PH)
(.10)
14(.55) Hex.
Works at Solenoid INC.
Energised

Electrical Conduit Connection


"D" Thd. (Both Ends)

77.8
(3.063)
88
(3.46)
168
(6.61)
196
(7.72)

Pressure Adj. Screw (PL)


14(.55) Hex.
Works at Solenoid
INC.
De-energised
Flow Adj. Screw
17(.67) Hex.

Suction Port
48(1.89) Dia.

DEC.

View Arrow X
42.9
(1.689)
270
(10.63)

"H" Thd. "K" Deep


4 Places

View Arrow Y
Model Numbers
A90-FR02S*-60

"C" Thd.

"D" Thd.

Rc 3/4

G 1/2

A90-FR02S*-6080

3/4 BSP.F

A90-FR02S*-60950

SAE #12

"E" Thd.
Rc 1/4
1/4 BSP. Tr

1/2 NPT

SAE #4

"F" Thd.

"H" Thd.

"J" mm (IN.) "K" mm (IN.)

M10

M12

19 (.75)

19 (.75)

7/16-14 UNC

1/2-13 UNC

20 (.79)

21 (.83)

1. Install the pump so that the "Filling Port" is at the top.


2. Use either port of two drain ports at your option.
Keep the remaining port plugged.

A90-FR02S*-6080

Cable Departure
Cable Applicable:
Outside Dia.
8-10mm(.31-.39 IN.)
Conductor Area
Not Exceeding 1.5mm2(.0023 Sq. IN.)
54.1(2.13)
255
(10.04)
52
d
(2.05)

3. The pilot port provided is for connecting a control valve,


if multistage pressure control is required.

4. The pilot port "PP2" is not provided for N.American Design


Standard.
5. Case drain port is available for use when draining hydraulic
fluid from pump casing.

DIMENSIONS IN
MILLIMETRES (INCHES)
Model Numbers

mm (IN.)
a

A90-02FRSA*-6080

244 (9.61)

232 (9.13)

39 (1.54)

A90-02FRSD*-6080

255 (10.04)

243 (9.57)

39 (1.54)

A90-02FRSR*-6080

258 (10.16)

236.2 (9.30)

53 (2.09)

Foot Mounting Type


Mounting bracket is common to that of pressure compensator
model. Refer to page 49 for the dimensions of mounting
bracket.

For other dimensions, refer to 60/60950 design.

"A" Series Variable Displacement Piston Pumps


Single Pump, Solenoid Two Pressure Control Type

61

Surface of
Discharge Port

112
(4.41)
23(.91)

Fully Extended
400.5(15.77)
285
(11.22)
255.5
(10.06)

Drain Port "C" Thd.


(Both Sides)

13(.51)

89
(3.50)

Pilot Port "PP2"


"E" Thd.

44.45(1.7500)
44.40(1.7480) Dia.
49.39(1.944)
49.21(1.937)
152.40(6.0000) Dia.
152.35(5.9980)

24
(.94)
26
(1.02)

Case Drain Port


5(.20) Hex. Soc.

12
(.47)

3 4

Surface of
Drain Port
11.14(.4386)
11.11(.4374)

299.5
(11.79)

198
(7.80)
247.5
(9.74)

214
(8.43)

228.6
(9.000)

110
(4.33)

58.7
(2.311)
Discharge Port
32(1.26) Dia.
30.2
(1.189)

72
(2.83)

70
(2.76)

"F" Thd.
"J" Deep
4 Places

72
(2.83)

Surface of
Drain Port

Surface of
Suction Port

112
112
(4.41) (4.41)

21.5(.85) Dia. Through


39(1.54) Dia. Spotface
(From Rear)
4 Places

Eye Bolt
M10

141
(5.55)

Flange Mtg. : A145-FR02S*-60/60950

R22(R .87)

228.6
(9.000)
273
(10.75)

Electrical Conduit Connection


"D" Thd. (Both Ends)
279
(10.98)

95
(3.74)

66.5
(2.62)

Pilot Port "PP1"


"E" Thd.
12
(.47)

Filling Port
[27(1.06) Hex. Head Plug Furnished]
Suction Port
48(1.89) Dia.

Pressure Adj. Screw (PL)


14(.55) Hex.
Works at Solenoid INC.
De-energised

77.8
(3.063)

Pressure Adj. Screw (PH)


14(.55) Hex.
Works at Solenoid INC.
Energised

229
(9.02)

Flow Adj. Screw


17(.67) Hex.
DEC.

"H" Thd. "K" Deep


4 Places
42.9
(1.689)
299.5
(11.79)

View Arrow X

View Arrow Y
Model Numbers
A145-FR02S*-60

"C" Thd.

"D" Thd.

"E" Thd.

Rc 3/4

G 1/2

Rc 1/4

A145-FR02S*-6080

3/4 BSP.F

A145-FR02S*-60950

SAE #12

1/4 BSP. Tr
1/2 NPT

SAE #4

Cable Departure
Cable Applicable:
Outside Dia.
8-10mm(.31-.39 IN.)
Conductor Area
Not Exceeding 1.5mm2(.0023 Sq. IN.)

"J" mm (IN.) "K" mm (IN.)

M10

M12

19 (.75)

19 (.75)

7/16-14 UNC

1/2-13 UNC

20 (.79)

21 (.83)

3. The pilot port provided is for connecting a control valve,


if multistage pressure control is required.

89.5(3.52)

4. The pilot port "PP2" is not provided for N.American Design


Standard.
5. Case drain port is available for use when draining hydraulic
fluid from pump casing.
b

66.5
(2.62)

"H" Thd.

1. Install the pump so that the "Filling Port" is at the top.


2. Use either port of two drain ports at your option.
Keep the remaining port plugged.

A145-FR02S*-6080

275.5
(10.85)

"F" Thd.

DIMENSIONS IN
MILLIMETRES (INCHES)
Model Numbers

mm (IN.)
a

A145-FR02SA*-6080

246 (9.69)

234 (9.21)

39 (1.54)

A145-FR02SD*-6080

257 (10.12)

245 (9.65)

39 (1.54)

A145-FR02SR*-6080

260 (10.24)

238.2 (9.38)

53 (2.09)

Foot Mounting Type


Mounting bracket is common to that of pressure compensator
model. Refer to page 50 for the dimensions of mounting
bracket.

For other dimensions, refer to 60/60950 design.

62

"A" Series Variable Displacement Piston Pumps


Single Pump, Solenoid Two Pressure Control Type

PISTON PUMPS

"A" Series Variable Displacement Piston Pumps Single Pump,


Pressure Compensator with Unloading Type

SOL
"OFF"

"A" Series

Performance Characteristics

Output Flow

Graphic Symbol

SOL
"ON"

M
O

Pressure

Specifications
Model Numbers

Geometric
Displacement
cm3/rev
(cu. in. /rev)

Minimum
Adj. Flow
cm3/rev
(cu. in. /rev)

Rated

Intermittent

Operating Pressure
MPa (PSI)

Shaft Speed
Range
r/min

Unloading Pressure
MPa (PSI)

Max.

Min.

A16-*-R-03-*-K-*-32*

15.8 (.964)

4 (.244)

16 (2320)

21 (3050)

1.2 (170)

1800

600

A22-*-R-03-*-K-*-32*

22.2 (1.355)

6 (.366)

16 (2320)

16 (2320)

1.2 (170)

1800

600

A37-*-R-03-*-K-*-32*

36.9 (2.25)

10 (.61)

16 (2320)

21 (3050)

1.2 (170)

1800

600

A56-*-R-03-*-K-*-32*

56.2 (3.43)

12 (.73)

16 (2320)

21 (3050)

1.2 (170)

1800

600

A70-*R03S*-60 *

70.0 (4.27)

30 (1.83)

25 (3630)

25 (3630)

1.2 (170)

1800

600

A90-*R03S*-60 *

91.0 (5.55)

56 (3.42)

25 (3630)

25 (3630)

1.2 (170)

1800

600

A145-*R03S*-60 *

145 (8.85)

83 (5.06)

25 (3630)

25 (3630)

1.2 (170)

1800

600

Model Number Designation


A16
Series
Number

-F

-R

-03

-S

-K

-A100

-32

Mounting

Direction of
Rotation

Control
Type

Port
Position

Shaft
Extension

Coil Type of
Solenoid Valve

Design
Number

Design
Std.

A16
(15.8 cm3/rev)
A22
(22.2 cm3/rev)
A37
(36.9 cm3/rev)

32
F:
Flange
Mtg.
L:
Foot
Mtg.

Viewed from
Shaft End

R:
Clockwise
(Normal)

03:
Pressure
Compensator
with
Unloading Type

None:
Axial Port

S:
Side Port

A56
(56.2 cm3/rev)

A70
Series
Number
A70
(70.0 cm3/rev)
A90
(91.0 cm3/rev)
A145
(145 cm3/rev)

AC
A100,A120
A200,A240
DC
K:
Keyed Shaft D12,D24
D48
R(AC DC Rectified)
R100,R200

32
Refer to

32

32

-F

03

A100

-60

Mounting

Direction of
Rotation

Control
Type

Port
Position

Coil Type of
Solenoid Valve

Design
Number

Design
Std.

F:
Flange Mtg.
L:
Foot Mtg.

Viewed from
Shaft End
R:
Clockwise
(Normal)

03:
Pressure
Compensator
with
Unloading Type

1. Available to supply pump with anti-clockwise rotation. Consult


Yuken for details.

AC
A100,A120
A200,A240
S:
Side Port

DC
D12,D24
D48
R(AC DC Rectified)
R100,R200

60

60

Refer to

60

2. Design Standards: None ........... Japanese Standard "JIS"


80 ............... European Design Standard
950 ............ N. American Design Standard

Consult Yuken when detailed material such as dimensions figures is required.

"A" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator with Unloading Type

63

"A" Series Variable Displacement Piston Pumps Single Pump,


Proportional Electro-Hydraulic Load Sensing Type
Performance Characteristics

Graphic Symbols

Output Flow

M
O

A16/A22/A37/A56

(Small

Input
Current i 2

Large)

(Small

Pressure
Input
Current i1

Large)

M
O

A70/A90/A145

Model Number Designation


A56
Series Number

-F

-R

Mounting

Direction of
Rotation

A16
(15.8 cm3/rev)
F:
Flange Mtg.

A37
(36.9 cm3/rev)

L:
Foot Mtg.

A56
(56.2 cm3/rev)

A70
Series Number
A70
(70.0 cm3/rev)
A90
(91.0 cm3/rev)
A145
(145 cm3/rev)

R:
Clockwise

-F

Mounting

Direction of
Rotation

F:
Flange Mtg.
L:
Foot Mtg.

-K

-32

Control Type

Pressure Adj. Range


MPa (PSI)

Shaft
Extension

Design
Number

Design Std.

04:
Proportional
Electro-Hydraulic
Load Sensing
Type
1

B: 1.5 - 6.9 (220 - 1000)


C: 1.5 - 15.7 (220 - 2280)

32

32
K:
Keyed Shaft

B: 2 - 6.9 (290 - 1000)


C: 2 - 15.7 (290 - 2280)
H: 2 - 20.6 (290 - 2990)

04

Control Type

Pressure Adj. Range


MPa (PSI)

04:
Proportional
Electro-Hydraulic
Load Sensing
Type

1. Available to supply pump with anti-clockwise rotation. Consult


Yuken for details.

32

32

-60

Port Position

Design
Number

Design Std.

C: 1.5 - 16 (220 - 2320)


H: 1.5 - 21 (220 - 3050)

S:
Side Port

60

Refer to 2

60
2. Design Standards: None ........... Japanese Standard "JIS"
80 ............... European Design Standard

Consult Yuken when N. American Design Standard is required.

64

Refer to 2

60

Viewed from
Shaft End

R:
Clockwise

-C

B: 1.5 - 6.9 (220 - 1000)


C: 1.5 - 15.7 (220 - 2280)
H: 1.5 - 20.6 (220 - 2990)

Viewed from
Shaft End

A22
(22.2 cm3/rev)

-04

"A" Series Variable Displacement Piston Pumps


Single Pump, Proportional Electro-Hydraulic Load Sensing Type

PISTON PUMPS

Pipe Flange Kits


Pipe flange kits are available.
When ordering, specify the kit number from the table below.

Socket Welding

Threaded Connection

Butt Welding

Pump Model
Numbers

Name of
Port

A16-*-R-04
A22-*-R-04

Discharge

A37-*-R-04
A56-*-R-04

Suction

F5-10-A-10

F5-10-A-1080

F5-10-B-10

F5-10-C-10

Discharge

F5-06-A-10

F5-06-A-1080

F5-06-B-10

F5-06-C-10

A70-*R04

Suction

F5-12-A-10

F5-12-A-1080

F5-12-B-10

F5-12-C-10

Discharge

F5-10-A-10

F5-10-A-1080

F5-10-B-10

F5-10-C-10

Suction

F5-16-A-10

F5-16-A-1080

F5-16-B-10

F5-16-C-10

Discharge

F5-10-A-10

F5-10-A-1080

F5-10-B-10

F5-10-C-10

A90-*R04
A145-*R04

Suction

Japanese
Standard
"JIS"

"A" Series

Pipe Flange Kit Numbers


Japanese Standard Japanese Standard
"JIS" &
"JIS" &
European Design European Design
Standard
Standard
F5-06-A-1080
F5-06-B-10
F5-06-C-10
European
Design
Standard

F5-06-A-10
2

1. In case of using socket welding flanges, there is a case where the operating pressure should be set lower than the normal because of strength of the
flanges. Therefore, please pay cautious attension to the operating pressure when the socket welding flanges are used.
2. Discharge port for pump model "A16" and "A22" is available only the threaded connections.
Detail of the pipe flange kits are shown on page 824.

Instructions
Bleeding Air
In order to get steadily controlled pressure and flow, bleed air by loosening the air vent screw and fill solenoid armature
with operating oil.
Manual Adjustment Screws
Manual adjustment screws may be used for initial running adjustment or in case of electrical failures in order to adjust
pressure and flow temporarily. In case of normal use, put the manual adjustment screws back in their preset positions.
Position of Cable Departure
Position of cable departure can be changed. For details, refer to EDG-01 valve on page 672.
Connection of Surge Cut-off Valve to "A" Series Pump (For A16 to A56 Type)
If using surge cut-off valve (SF1105-A-10), connect between pilot port "PP" of this pump and port "PP" of surge cutoff valve as pilot piping (refer to drawing below).
Inside diameter of pipe should be more than 8 mm(.32 in.).
Consult Yuken of detail of surge cut-off valve.
Surge Cut-off Valve
(SF1105-A-10)

i1

"PP"
i2

M
O

"A" Series Variable Displacement Piston Pumps


Single Pump, Proportional Electro-Hydraulic Load Sensing Type

65

Specifications
Model No.

A16

A22

A37

A56

A70

A90

A145

15.8
(.964)

22.2
(1.355)

36.9
(2.25)

56.2
(3.43)

70.0
(4.27)

91.0
(5.55)

145
(8.85)

16
(2320)

16
(2320)

16
(2320)

16
(2320)

21
(3050)

21
(3050)

21
(3050)

21
(3050)

16
(2320)

21
(3050)

21
(3050)

21
(3050)

21
(3050)

21
(3050)

Max.

1800

1800

1800

1800

1800

1800

1800

Min.

600

600

600

600

600

600

600

L/min
(U.S. GPM)

1 - 28.4
(.26 - 7.5)

1 - 40
(.26 - 10.6)

1 - 66
(.26 - 17.4)

1 - 101
(.26 - 26.7)

1 - 126
(.26 - 33.3)

1 - 163
(.26 - 43.1)

2 - 261
(.53 - 69.0)

Min Pres. Required


for Flow Adj.

MPa
(PSI)

1.5
(220)

1.5
(220)

1.5
(220)

2.0
(290)

1.0
(145)

1.0
(145)

1.0
(145)

Differential Pres.
(Discharge Pres.
-Load Pres.)

MPa
(PSI)

Step Response 5
(0 Max. Flow)

ms

Descriptions

Geometric
Displacement

cm /rev
(cu. in./rev)
Rated

Operating Pressure
MPa (PSI)
Intermittent
Shaft Speed Range
r/min
Flow Adj.
Range

Flow
Control

0.22
(30)

0.37
(55)
70

80

120

125

Hysteresis

3% or less

Rated Current

mA

900

700

740

Pres. Adj. Range


Step
Response
ms
Hysteresis

Pres.
Control

210

820

920

920

10
MPa (PSI)

Refer to Model Number Designation

t1

80

80

50

55

150

150

160

t2

140

90

80

80

80

120

180

C: 860
H: 765

C: 873
H: 765

C: 875
H: 755

2% or less

Rated Current

(Pres. Adj. Range)


B: 770, C:880, H:790

mA

Coil Resistance
[20C (68F)]

Applicable Amplifier Model


Approx. Mass
kg
(lbs.)

120

790

Coil Resistance
[20C (68F)]

100

10

AME-D2-1010-*-10

Flange Mtg.

32
(70.6)

32
(70.6)

38
(83.8)

45
(99.2)

72.5
(160)

88.5
(195)

109.5
(241)

Foot Mtg.

34.2
(75.4)

34.2
(75.4)

43.2
(95.3)

49.3
(109)

84.5
(186)

109
(240)

134.5
(297)

1. Whenever setting pressure, make sure the full cut-off pressure never
exceeds the maximum intermittent pressure.

Model

2. When operating the pump exceeding the rated pressure, operating


conditions are restricted. Refer to page 33 for the details.

A16, A22

1.5
(220

16 MPa
16 1.5 MPa High Pressure Hose
2320 PSI) (2320
220 PSI) 3/8" 2 m (6.6 ft)

4. The figure mentioned in the above table are those obtained using
Yuken's amplifier.

A37, A56

2.0
(290

16 MPa
16 2.0 MPa High Pressure Hose
2320 PSI) (2320
290 PSI) 3/4" 2 m (6.6 ft)

5. Step response depends on circuit and operating conditions. Data


shown in the table above is an example based on the condition right.

A70, A90
A145

3.0
(435

16 MPa
16 3.0 MPa High Pressure Hose
2320 PSI) (2320
435 PSI) 1-1/4" 2 m (6.6 ft)

Pres. Step Response


t1

t2

Loading Volume

3. For detail specifications of power amplifiers, refer to page 780.

66

"A" Series Variable Displacement Piston Pumps


Single Pump, Proportional Electro-Hydraulic Load Sensing Type

PISTON PUMPS

Typical Performance Characteristics at Viscosity 20 mm2/s (100 SSU) [ISO VG32 Oils, 50C (122F)]

Full Cut-off Pressure

PSI
3000
2500

A70/A90/A145

MPa
21
20

"H"

16

2000
1500
1000
500
0

Full Cut-off Pressure

A16/A22/A37/A56

"C"

12
8

"B"

PSI
3500

MPa
24

3000

20

2500

200

400

600

"H"

16

2000
12

"C"

1500
8

1000

500

0
0

"A" Series

Full Cut-off Pres. vs. Input Current

800 900

0
0

200

400

600

800

1000

Input Current mA

Input Current mA

Note: Pressure adjustment range "H" is not available for A22.

A22

Output Flow vs. Input Current

U.S.GPM L /min
11
40
10

A16
U.S.GPM L /min
32
8
24

16

Output Flow

Output Flow

N=1800 r/min

2
0

10
0
0

200

400

600

800

U.S.GPM
30

1000

Output Flow

25

N=1800 r/min

400

L /min
110
100

20

80

15

60

10

40

20
0
0

60

600

800

N=1800 r/min

200

400

600

800 900

Input Current mA

50

12

A70

10

40

30

U.S.GPM

20

35
30

L /min
140
120

20

80

10

40

6
2
0

Output Flow

4
10
0
0

200

400

600

800

Input Current mA

0
0

N=1800 r/min

200

400

600

800

1000

Input Current mA

A90
U.S.GPM L /min
200
50

N=1800 r/min

A145
U.S.GPM
75
70

30

120

60

20

80

10

40

Output Flow

160

40

Output Flow

200

A56

U.S.GPM L /min
70
18

Output Flow

20

Input Current mA

A37

14

30

Input Current mA

16

N=1800 r/min

0
0

200

400

600

Input Current mA

800

1000

50
40

L /min
280
240
200
160

30

120

20

80

10

40

N=1800 r/min

0
0

200

400

600

800

1000

Input Current mA

"A" Series Variable Displacement Piston Pumps


Single Pump, Proportional Electro-Hydraulic Load Sensing Type

67

Flange Mtg. : A16-F-R-04-*-K-32/3280


A22-F-R-04-*-K-32/3280
229
(9.02)
213
(8.39)
167.5
(6.59)

Cable Departure
(For Pres. Control)

DIMENSIONS IN
MILLIMETRES (INCHES)
44.5(1.75)
6.5(.26)
Filling Port
[22(.87) Hex. Head Plug Furnished]

59
(2.32)

101.5
(4.00)
63.2
(2.49)

Drain Port
"C" Thd.

26.5
(1.04)

188
(7.40)
152.2
(5.99)
70
(2.76)

Pilot Port "PP"


"D" Thd.
2
Cable Departure
(For Flow Control)

Manual Pressure Adj. Screw


3(.12) Hex. Soc.
INC.
57.5
(2.26)
103
(4.06)

41
(1.61)

Air Vent 3(.12) Hex.


3 Places.

22.2(.874)

18
(.71)
106
(4.17)
130
(5.12)

Suction Port 19(.75) Dia.

M10 Thd. 17(.67) Deep


4 Places
See

R12
(R.47)

95(3.74) Dia.

47.6
(1.874)

INC.

48
(1.89)

12
(.47)
172
(6.77)
Surface of Suction Port
Pressure Gauge Connection
187
for Pump Discharge Pressure
(7.36)
"D" Thd
262
(10.31)
Surface of Discharge Port
Tank Port
Air Vent
"F" Thd.
3 (.12) Hex. Soc.
Manual Pressure Adj. Screw
3 (.12) Hex. Soc.
INC.
Safety Valve Pressure Adj. Screw
17(.67) Hex.

4.79(.1886)
4.76(.1874)
12
(.47)

96
(3.78)
19.05(.7500)
Dia.
19.02(.7488)
21.24(.836)
21.08(.830)
82.55(3.2500)
82.50(3.2480) Dia.

255.5
(10.06)
177.5
(6.99)
152.5
(6.00)
57.5
(2.26)

25(.98)

32.5
(1.28)
94
(3.70)

56
(2.20)
85
(3.35)

Discharge Port
"E" Thd.
190.5
(7.50)

View Arrow X
Model Numbers
A16/A22-F-R-04-*-K-32
A16/A22-F-R-04-*-K-3280
1. Detail of Discharge Port
[For Japanese Standard]

1
(.04)

14
(.55)
2.5
(.10)

"C" Thd.

"D" Thd.

"E" Thd.

Rc 3/8

Rc 1/4

G 3/8

3/8 BSP.F

1/4 BSP.Tr

3/8 BSP.F

"F" Thd.
Rc 1/4
1/4 BSP.F

2. Cable Applicable:
Outside Dia......8-10 mm (.31-.39 IN.)
Conductor Area......Not Exceeding 1.5 mm2 (.0023 Sq. IN.)
3. Do not touch the screw because it is adjusted at the time of shipment.

28(1.10) Dia.

18.6(.73) Dia. 15

G 3/8 Thd.

Foot Mounting Type


Mounting bracket is common to that of pressure compensator model.
Refer to page 45 for the dimensions of mounting bracket.

68

"A" Series Variable Displacement Piston Pumps


Single Pump, Proportional Electro-Hydraulic Load Sensing Type

PISTON PUMPS

Flange Mtg. : A37-F-R-04-*-K-32/3280

Manual Flow Adj. Screw


3(.12) Hex. Soc.
INC.

110.5
(4.35)
77
(3.03)

"A" Series

308.5
(12.15)
296.5
(11.67)

Safety Valve
Pressure Adj. Screw
3(.12) Hex. Soc.
INC.

77.3
(3.04)

30(1.18)

195
(7.68)
Surface of Suction Port
228
(8.98)
282
(11.10)
Surface of Discharge Port

Suction Port
32(1.26) Dia.
M10 Thd. 19(.75) Deep
4 Places

25
(.98)

14
(.55)

6.38(.2512)
6.35(.2500)

R14
(R .55)

120(4.72) Dia.
146
(5.75)
174
(6.85)
202
(7.95)

115.5
(4.55)
Cable Departure 1
(For Flow Control)

1. Cable Applicable:
Outside Dia......8-10 mm (.31-.39 IN.)
Conductor Area......Not Exceeding 1.5 mm2 (.0023 Sq. IN.)

30.2
(1.189)

22.2
(.874)

"C" Thd.

Model Numbers

47.6
(1.874)

85
(3.35)
58.7
(2.311)

100.5
(3.96)
27
Pilot Port "PP" (1.06)
"D" Thd.

22.23(.8752)
22.20(.8740) Dia.
25.01(.985)
24.85(.978)
101.60(4.0000)
101.55(3.9980) Dia.

12
(.47)

Pressure Gauge
Connection for Pump
Discharge Pressure
"D" Thd

105
(4.13)

32(1.26)

7
(.28)

275.5
(10.85)
185.5
(7.30)
147.2
(5.80)

Drain Port
"C" Thd.

132
(5.20)

Air Vent 3(.12) Hex. Soc.


3 Places.

Manual Pressure Adj. Screw INC.


3(.12) Hex. Soc.
Air Vent 3(.12) Hex. Soc.
3 Places
59
(2.32)
Cable Departure 1
9.5
(For Pres. Control)
(.37)
Filling Port
[22(.87) Hex. Head Plug Furnished]

A37-F-R-04-*-K-32

Discharge Port
20(.79) Dia.
M10 Thd. 19(.75) Deep
4 Places

A37-F-R-04-*-K-3280

"D" Thd.

Rc 1/2

Rc 1/4

1/2 BSP.F

1/4 BSP.Tr

36 42
(1.42) (1.65)
83
(3.27)

View Arrow X

DIMENSIONS IN
MILLIMETRES (INCHES)

Foot Mtg. : A37-L-R-04-*-K-32/3280

60 74
(2.362) (2.91)
39
115
(4.53)
(1.54)

14
(.55)
15
(.59)
102
(4.02)

3
(.12)

14(.55) Dia. Through


28(1.10) Dia. Spotface
4 Places

120
(4.72)
95
95
(3.740) (3.740)
230
(9.06)

For other dimensions, refer to "Flange Mtg.".

"A" Series Variable Displacement Piston Pumps


Single Pump, Proportional Electro-Hydraulic Load Sensing Type

69

Flange Mtg. : A56-F-R-04-*-K-32/3280


320.5
(12.62)
308.5
(12.15)

Air Vent 3(.12) Hex. Soc.


3 Places.

Pilot Port "PP"


"D" Thd.

12
(.47)
207
(8.15)
Surface of Suction Port
240
(9.45)
294
(11.57)
Surface of Discharge Port
100
(3.94)
27
(1.06)

116
(4.57)

31.75(1.2500)
31.70(1.2480) Dia.
35.32(1.931)
35.14(1.383)
101.60(4.0000)
101.55(3.9980) Dia.

77.8
(3.06)
Surface of Drain Port
41 49
(1.61) (1.93)

Safety Valve
Pressure Adj. Screw
3(.12) Hex. Soc.
INC.

7.97(.3138)
7.94(.3126)
25
(.98)

14
(.55)

90
(3.54)

283.5
(11.16)
185.5
(7.30)
147.2
(5.80)
7
(.28)
Pressure Gauge Connection
for Pump Discharge Pressure
"D" Thd

9.5
(.37)

INC.

Air Vent
3(.12) Hex. Soc.
3 Places
Cable Departure 1
(For Pres. Control)

122.5
(4.82)
50.5
Filling Port
(1.99)
[22(.87) Hex. Head Plug Furnished]
43.5
(1.71) 40
(1.57)
2
Drain Port (Both Sides)
Thd.
"C"

Manual Flow Adj. Screw


3(.12) Hex. Soc.
INC.

Manual Pressure Adj. Screw


3(.12) Hex. Soc.

62
(2.44)

R14
(R.55)

120(4.72) Dia.

146
(5.75)
174
(6.85)
232
(9.13)

Cable Departure 1
(For Flow Control)

47.6
(1.874)

94
(3.70)
58.7
(2.311)

1. Cable Applicable:
Outside Dia......8-10 mm (.31-.39 IN.)
Conductor Area......Not Exceeding 1.5 mm2 (.0023 Sq. IN.)

Suction Port
35(1.38) Dia.
M10 Thd. 19(.75) Deep
4 Places

30.2
(1.189)

22.2
(.874)

2. Use either port of two drain ports at your option.


Keep the remaining port plugged.
"C" Thd.

Model Numbers

Discharge Port
20(.79) Dia.
M10 Thd. 19(.75) Deep
4 Places

A56-F-R-04-*-K-32
A56-F-R-04-*-K-3280

"D" Thd.

Rc 3/4

Rc 1/4

3/4 BSP.F

1/4 BSP.Tr

38 44
(1.50) (1.73)
85
(3.35)

View Arrow X

60 77
(2.362)(3.03)
42
115
(4.53)
(1.65)

14
(.55)
15
(.59)
102
(4.02)

14(.55) Dia. Through


28(1.10) Dia. Spotface
4 Places

(.12)

Foot Mtg. : A56-L-R-04-*-K-32/3280

DIMENSIONS IN
MILLIMETRES (INCHES)

120
(4.72)
95
95
(3.740) (3.740)
230
(9.06)

For other dimensions, refer to "Flange Mtg.".

70

"A" Series Variable Displacement Piston Pumps


Single Pump, Proportional Electro-Hydraulic Load Sensing Type

PISTON PUMPS

Flange Mtg. : A70-FR04*S-60/6080

Discharge Port
25 (.98) Dia.

35 (1.38) Dia. Spotface


(From Rear)
2 Places

16(.63)
58.7
(2.311)
215
(8.46)

27 (1.06) Dia. Spotface


(From Rear)
4 Places

276
(10.87)

Suction Port
38 (1.50) Dia.
69.9
(2.752)

2. Case drain port is available for use when draining hydraulic fluid
from pump casing.

M12 Thd. 19(.75) Deep


4 Places

3. Cable Applicable:
Outside Dia......8-10 mm (.31-.39 IN.)
Conductor Area......Not Exceeding 1.5 mm2 (.0023 Sq. IN.)

A70-FR04*S-60
A70-FR04*S-6080

"D" Thd.

"A" Series

Eye Bolt
M10

1. Use either port of two drain ports at your option. Keep the remaining
port plugged.

"C" Thd.

196.5
(7.74)

114.4
(4.504)
134
(5.28)
181
(7.126)
211
(8.31)

18(.71)

Filling Port
[22 (.87) Hex. Head plug Furnished]

Model Numbers

X
118
(4.65)

7.97 (.3138)
7.94 (.3126)

14(.55)

30.2
(1.189)
M10 Thd. 17(.67) Deep
4 Places

73
73
(2.87) (2.87)

50
(1.97)

83
(3.27)
Primary Pressure
Gauge Connection for
Pump Discharge Pressure
"D" Thd.

Surface of Suction Port

114.4
(4.504)
180(7.09)

40
(1.57)

Tank Port
"E" Thd.

95
(3.74)

14(.55)

9.5
(.37)

137(5.39)

19.5
(.77)

Secondary Pressure
Gauge Connection
for Pump Discharge
Pressure
"D" Thd.

18(.71)

62
(2.44)

INC.
Safety Valve
Pressure Adj. Screw
3 (.12) Hex. Soc.

120(4.72)

Cable Departure
(For Flow Control)

196.5
(7.74)
169
(6.65)
140
(5.51)
104.3
(4.11)

Pilot Port
"D" Thd.

65
(2.56)

90
(3.54)

Air Vent
3 (.12) Hex. Soc.
3 Places

Drain Port (Both Sides)


"C" Thd.

127.00 (5.0000)
Dia.
126.95 (4.9980)

Manual Flow INC.


Adj. Screw
3 (.12) Hex. Soc.

344.5
(13.56)
227.5
(8.96)
196.5
(7.74)
191.5
(7.54)
137
(5.39)

Surface of Drain Port

35.32 (1.391)
35.14 (1.383)

Air Vent
3 (.12) Hex. Soc.
3 Places

Cable Departure 3
(For Pres. Control)

31.75 (1.2500)
Dia.
31.70 (1.2480)

Manual Pressure
Adj. Screw
INC.
3 (.12) Hex. Soc.

35.7
(1.406)

"E" Thd.

Rc 3/4

Rc 1/4

Rc 3/8

3/4 BSP.F

1/4 BSP. Tr

3/8 BSP. F

246.5
(9.70)

Case Drain Port 2


5 (.20) Hex. Soc.

View Arrow X

DIMENSIONS IN
MILLIMETRES (INCHES)

Foot Mtg.: A70-LR04*S-60/6080

127
(5.00) Dia.

42.5
(1.67)

26
(1.02)

77
125
(4.921) (3.03)
195
37
(7.68)
(1.46)

3
(.12)

24
(.94)

130
(5.12)

22(.87) Dia. Through


43(1.69) Dia. Spotface
4 Places

171
(6.73)
130
130
(5.118)
(5.118)
320
(12.60)

For other dimensions, refer to "Flange Mtg.".

"A" Series Variable Displacement Piston Pumps


Single Pump, Proportional Electro-Hydraulic Load Sensing Type

71

Flange Mtg. : A90-FR04*S-60/6080


Manual Pressure
Adj. Screw
INC.
3 (.12) Hex. Soc.
Air Vent
3 (.12) Hex. Soc.
3 Places
Manual Flow
INC.
Adj. Screw
3 (.12) Hex. Soc.
Air Vent
3 (.12) Hex. Soc.
3 Places
3

Cable Departure
(For Flow Control)

Cable Departure 3
(For Pres. Control)
370.5
(14.59)
251
(9.88)
Drain Port (Both Sides) 1
220
"C" Thd.
(8.66)
215
(8.46)
160.5
95
Pilot Port
(6.32)
(3.74)
"D" Thd.
23(.91)
119.5
Secondary Pressure Gauge
(4.70)
Connection for Pump
13(.51)
Discharge Pressure

Surface of Drain Port


Safety Valve
Pressure Adj. Screw
3(.12) Hex. Soc.
INC.

206.5
(8.13)
179
(7.05)
150
105
(5.91)
(4.13)
68 68
(2.68) (2.68)
104.3
(4.11)

Surface of Suction Port

"D" Thd.

127
206
(5.00)
(8.11)
161.6
(6.362)

137
(5.39)
120
(4.72)

9.56 (.3764)
9.53 (.3752)

50
(1.97)
58.7
(2.311)

22
(.87)
23
(.91)
238.5
(9.39)
299.5
(11.79)

38.10(1.5000)
38.05(1.4980) Dia.
42.36(1.668)
42.18(1.661)
152.40(6.0000)
152.35(5.9980) Dia.

Tank Port
"E" Thd.
Primary Pressure
Gauge Connection for
Pump Discharge Pres.
"D" Thd.
M10 Thd. 17(.67) Deep
4 Places
Discharge Port
25 (.98) Dia.

113
(4.45)

83
(3.27)
30.2
(1.189)

63(2.48)

21.5(.85) Dia. Through


39(1.54) Dia. Spotface
(From Rear)
4 Places

R22
(R .87)

161.6
(6.362)

Filling Port
[27(1.06) Hex. Head Plug Furnished]
Eye Bolt
M10

Case Drain Port 2


5 (.20) Hex. Soc.

Suction Port
48(1.89) Dia.

77.8
(3.063)

1. Use either port of two drain ports at your option. Keep the remaining
port plugged.
2. Case drain port is available for use when draining hydraulic fluid
from pump casing.
3. Cable Applicable:
Outside Dia......8-10 mm (.31-.39 IN.)
Conductor Area......Not Exceeding 1.5 mm2 (.0023 Sq. IN.)
Model Numbers
A90-FR04*S-60
A90-FR04*S-6080

"C" Thd.

"D" Thd.

Rc 3/4

Rc 1/4

Rc 3/8

3/4 BSP.F

1/4 BSP. Tr

3/8 BSP. F

42.9
(1.689)
270
(10.63)

"E" Thd.

M12 Thd. 19(.75) Deep


4 Places

View Arrow X

DIMENSIONS IN
MILLIMETRES (INCHES)

Foot Mtg.: A90-LR04*S-60/6080

125
110
(4.921) (4.33)
70
200
(7.87) (2.76)

215
(8.46)
157.5
157.5
(6.201)
(6.201)
375
(14.76)

For other dimensions, refer to "Flange Mtg.".

72

"A" Series Variable Displacement Piston Pumps


Single Pump, Proportional Electro-Hydraulic Load Sensing Type

25(.98)

24(.94)

3
(.12)

140
(5.51)

22(.87) Dia. Through


43(1.69) Dia. Spotface
4 Places

PISTON PUMPS

Flange Mtg. : A145-FR04*S-60/6080


Cable Departure 3
(For Pres. Control)

Cable Departure
(For Flow Control)
Tank Port
"E" Thd.

INC.
Pilot Port "D" Thd.

Secondary Pressure Gauge


Connection for Pump
Discharge Pressure
"D" Thd.

110
(4.33)
58.7
(2.311)

24
(.94)
26
(1.02)
264
(10.39)
332
(13.07)

21.5(.85) Dia. Through


39(1.54) Dia. Spotface
(From Rear)
4 Places

R22
(R.87)

Eye Bolt
M10
Suction Port
48(1.89) Dia.
77.8
(3.063)

1. Use either port of the two drain ports at your option. Keep the remaining
port plugged.
2. Case drain ports are available for use when draining hydraulic fluid
from pump casing.

M12 Thd. 19(.75) Deep


4 Places

3. Cable Applicable:
Outside Dia......8-10 mm (.31-.39 IN.)
Conductor Area......Not Exceeding 1.5 mm2 (.0023 Sq. IN.)
"C" Thd.

"D" Thd.

"E" Thd.

Rc 3/4

Rc 1/4

Rc 3/8

3/4 BSP.F

1/4 BSP. Tr

3/8 BSP. F

42.9
(1.689)
299.5
(11.79)

View Arrow X

DIMENSIONS IN
MILLIMETRES (INCHES)

Foot Mtg.: A145-LR04*S-60/6080

280
(11.02)
187.3
187.3
(7.374)
(7.374)
438
(17.24)

30(1.18)

119
114.3
(4.500) (4.69)
185
80
(7.28) (3.15)

3
(.12)

187.3
(7.37)

22(.87) Dia. Through


43(1.69) Dia. Spotface
4 Places

29(1.14)

A145-FR04*S-6080

Safety Valve
Pressure Adj. Screw
3(.12) Hex. Soc.
INC.
11.14 (.4386)
11.11 (.4374)

Filling Port
[27(1.06) Hex. Head Plug Furnished]

Case Drain Port


5 (.20) Hex. Soc.

A145-FR04*S-60

Surface of Suction Port

228.6
(9.000)
273
(10.75)

Model Numbers

"A" Series

Manual Flow Adj. Screw


3 (.12) Hex. Soc.

44.45(1.7500)
Dia.
44.40(1.7480)
49.39(1.944)
49.21(1.937)
152.40(6.0000)
152.35(5.9980) Dia.

M10 Thd. 17(.67) Deep


4 Places
Discharge Port
25 (.98) Dia.

216.5
(8.52)
189
(7.44)
112
160
(6.30)
(4.41)
72 72
(2.83) (2.83)
85.3
(3.36)

70
(2.76)

83
(3.27)
30.2
(1.189)
Primary Pressure
Gauge Connection for
Pump Discharge Pres.
"D" Thd.

Air Vent
3 (.12) Hex. Soc.
3 Places

208
141
(8.19)
(5.55)
228.6
(9.000)

Air Vent
3 (.12) Hex. Soc.
3 Places

400
(15.75)
280.5
112
(11.04)
(4.41)
23
249.5
(9.82)
(.91)
225
(8.86)
13
168
(6.61)
(.51)
89
(3.50)

50
(1.97)

INC.

Surface of Drain Port

Drain Port (Both Sides)


"C" Thd.

137
(5.39)
120
(4.72)

Manual Pressure
Adj. Screw
3 (.12) Hex. Soc.

For other dimensions, refer to "Flange Mtg.".

"A" Series Variable Displacement Piston Pumps


Single Pump, Proportional Electro-Hydraulic Load Sensing Type

73

"A" Series Variable Displacement Piston Pumps Single Pump,


Electro-Hydraulic Proportional pressure & Flow Control Type
Input Signal for
Pressure Control
Amplifier
Proportional Solenoid

L)
Input Voltage

Control
Valve

Control
Piston

(S

Pressure
Sensor

Performance
Characteristics

Output Flow

Input Signal for


Flow Control

Pressure
(S

Input Voltage

L)

1. Unloading pressure when input


signal is 0 V.
2. Safety valve setting pressure

Safety valve

Tilt Angle Sensor

Bias Piston

Graphic Symbols

A16/A22/A37/A56

Model Number Designation


A70
-F
R
04E
Direction of
Series Number Mounting
Rotation
A16
(15.8 cm3/rev)
A22
(22.2 cm3/rev)
A37
(36.9 cm3/rev)
A56
(56.2 cm3/rev)
A70
(70.0 cm3/rev)
A90
(91.0 cm3/rev)
A145
(145.0 cm3/rev)

F:
Flange
Mtg.

L:
Foot
Mtg.

Viewed
from
Shaft
End

R:
1
Clockwise
(Normal)

Control
Type

A70/A90/A145

16

Control Pressure at
Input Signal is 5 V

Unit of
Control
Pressure

Use the same measure


04E:
of the control pressure
Proportional as shown on the right,
6.9 MPa
Pressure &
specify within the
Flow Control
range of maximum
Type
operating pressure

M: MPa
P: PSI

-60
2

-60
3

Type of
Compensation Design
Number
Outboard Pump
Number

None

A:
B:

06

42

11

42

01

42

02

42

60

60

60

60

60

60

2
2

1. Available to supply pump with anti-clockwise rotation. Consult Yuken for details.
2. These pumps, except A16 and A22 types, can be connected to outboard pumps.
- A37/A56 type (outboard pump connection symbol: None): spigot diameter: 82.55 mm (3.250 in.) (A16, A22, and PV2R1).
- A70/A90/A145 type (outboard pump connection symbol: "A"): spigot diameter:82.55 mm (3.250 in.) (A16, A22, and PV2R1).
- A70/A90/A145 type (outboard pump connection symbol: "B"): spigot diameter:101.6 mm (4.000 in.)(A37 and PV2R2).
3. Amplifier Compensation Number may differ according to the main machine conditions. Consult Yuken for detail.
4. Design Standards: None ........... Japanese Standard "JIS"
80 ............... European Design Standard
Consult Yuken when N. American Design Standard is required.

74

*
Design
Std.

"A" Series Variable Displacement Piston Pumps


Single Pump, Electro-Hydraulic Proportional Pressure & Flow Control Type

Refer to
4

PISTON PUMPS

Model Numbers

Descriptions

Geometric
Displacement

cm /rev
(cu. in./rev)
Rated

Operating Pressure
MPa (PSI)
Intermittent
Shaft Speed Range
Max. Flow

A16

A22

A37

A56

A70

A90

A145

15.8
(.964)

22.2
(1.355)

36.9
(2.25)

56.2
(3.43)

70.0
(4.27)

91.0
(5.55)

145.0
(8.85)

16
(2320)

16
(2320)

16
(2320)

16
(2320)

25
(3630)

25
(3630)

25
(3630)

21
(3050)

16
(2320)

21
(3050)

21
(3050)

28
(4060)

28
(4060)

28
(4060)

126.0
(33.3)

163.0
(43.1)

261.0
(69.0)

600 - 1800

r/min
L/min
(U.S. GPM)

Min. Pres. Required


Flow for Flow Adj.
Control
Hysteresis

28.4
(7.5)

40.0
(10.6)

66.4
(17.5)

MPa
(PSI)

101.0
(26.7)
2.0 (290)

1 % or less

Repeatability

1 % or less

Input Signal

Max. Flow / 5 V DC

Min. Adjustment
Pressure

MPa
(PSI)

0.7 (100)

Pressure
Hysteresis
Control
Repeatability

1 % or less
1 % or less

Input Signal
Coil Resistance

Specified Control Pressure / 5 V DC


[@ 20C (68 F)]

10
Flow Control : 10 k

Input Impedance
W

Power Input (Max.)

30

Flow

5 V DC/Max. Flow

Pressure

5 V DC/Specified Control Pressure


Voltage : Max. 30 V DC Current : Max. 40 mA

Alarm Signal Output (Open Collector)


Ambient Temperature

Pressure Control : 10 k

24 V DC (21 - 28 V Included Ripple)

Supply Electric Power

Output Signal

"A" Series

Specifications

C (F)

0 - 50 (32 - 122)

(With Circulated Air)

Flange Mtg.

20.5
(45.2)

20.5
(45.2)

32.0
(70.6)

39.0
(86.0)

64.0
(141)

76.5
(169)

96.4
(213)

Foot Mtg.

22.7
(50.1)

22.7
(50.1)

36.3
(80.0)

43.3
(95.5)

76.0
(168)

97.0
(214)

121.4
(268)

Approx. Mass
kg (lbs.)

1. Whenever setting pressure, make sure the full cut-off pressure never exceeds the maximum intermittent pressure.
2. When operating the pump exceeding the rated pressure, operating conditions are restricted.
Refer to page 33 for the details.
3. Maximum flow differs to shaft speed.
The value listed above indicates shaft speed of 1800 r/min.
For other shaft speed calculate by the ratio of shaft speed.
4. To secure the required minimum pressure, special sequence valves are available, to be directly installed at the discharge port of the pump. Consult
Yuken for details.

Pipe Flange Kits


For Pipe flange, refer to form of pressure compensator type on page 34.

Instructions
Input Signal
The pump is on unload condition when the pump is operated without input signal voltage.
Electric Source
Always turn off electric source whenever the connector for swash plate tilt angle sensor is removed.
Compensation of Pump Maximum Regulated Flow at Frequency
If the same maximum flow is required at 50 Hz or 60 Hz, connect short plug in the amplifier to 60 Hz at the place where
supplied frequency is 60 Hz. At this condition, maximum flow comes to the same value at 50 Hz.
If short plug is used at 60 Hz without making the change, maximum flow increased in proportion to frequency.
Painting on Amp. Box and Solenoiod
To maintain suitable radiation effect, the amp. Box and the solenoid of the control valve should not be painted.
"A" Series Variable Displacement Piston Pumps
Single Pump, Electro-Hydraulic Proportional Pressure & Flow Control Type

75

Outboard Pumps

Attachment

A37 to A145 type pumps, except A16 and A22, can be used
as double pumps, by connecting an outboard pump on the
cover side. See the table below for details.

Amplifier
Pump Model Numbers

Amplifier Model Numbers

Control Pressure
MPa (PSI)

Connectable Outboard Pump


Spigot Diameter
for Connecting
an Outboard Pump
mm (in.)

Outboard Pump
Connection Symbol
None

A37/A56

82.55
(2.500)

"A"
A70/A90/A145

A16-*R04E

-06-42

-16-06-10

SK1106-

-16-06-1001

14.7 19.6
(2132 2842)

SK1106-

-16-06-1002

19.6 21.0
(2842 3045)

SK1106-

-22-11-10

SK1106-

-22-11-1001

SK1106-

-37-60-10

SK1106-

-37-60-1001

14.7 19.6
(2132 2842)

SK1106-

-37-60-1002

19.6 21.0
(2842 3045)

SK1106-

-56-60-10

SK1106-

-56-60-1001

14.7 19.6
(2132 2842)

SK1106-

-56-60-1002

19.6 21.0
(2842 3045)

SK1106-

-70-60-10

SK1106-

-70-60-1001

14.7 19.6
(2132 2842)

A22-*R04E

A37, PV2R2

Connectable pumps shafts are involute-serrated design, not the standard


parallel key slot design. For details, including pump dimensions and
model numbers, consult Yuken.

Coupling
Please use assembly part number when ordering coupling
assemblies for shaft connections to outboard pumps.

A37-*R04E

SK1106-

-70-60-1002

19.6 22.6
(2842 3277)

SK1106-

-70-60-1003

22.6
(3277

SK1106-

-91-60-10

SK1106-

-91-60-1001

14.7 19.6
(2132 2842)

SK1106-

-91-60-1002

19.6 22.6
(2842 3277)

SK1106-

-91-60-1003

22.6
(3277

-11-42

-60-42

40 mm (1.57 in.)

-60-42

"D2" Dia.

"D1" Dia.

A56-*R04E

Involute-serration

Outboard Pump
Connection Symbol
None

A37/A56

"A"
A70/A90/A145

Part Number of
Coupling Ass'y

098-PK412588-6

"B" 098-PK412623-1

Dimensions
mm (in.)
"D1"

"D2"

Serration Size
Nominal Dia.
No. of Teeth
Mojule

27 19.5
18.75
(1.06) (.77)

24

0.75

36
26
(1.42) (1.02)

24

25

Selecting an Outboard Pump Type


The maximum torque of outboard pumps is limited by shaft
and coupling assembly strength. When determining the
outboard pump type, the value of the displacement times the
pressure for a particular pump should not exceed the value
shown in the table below.
Outboard Pump
q2 P2

Pump
Model
No.

Inboard Pump and


Outboard Pump
(q1 P1) (q2 P2)

A37

900(7963) and less

A56

1742(15413) and less

A70

2408(21305) and less

519(4592) and less 935(8272) and less

A90

4348(38470) and less

977(8644) and less

A145 4739(41930) and less

951(8414) and less

Outboard pump connection symbol


"None"/"A"
"B"

A70-*R04E

A90-*R04E

A145-*R04E

*-60-60

*-60-60

14.7
2132)

14.7 16.0
(2132 2320)
(

14.7
2132)

14.7
2132)

14.7
2132)

14.7
2132)

14.7
2132)

SK1106-

-145-60-10

SK1106-

-145-60-1001

14.7 19.6
(2132 2842)

SK1106-

-145-60-1002

19.6 22.6
(2842 3277)

SK1106-

-145-60-1003

22.6
(3277

*-60-60

Note 1. The symbol " ", shown with pump and amplifier model numbers,
is the control pressure at input signal of 5 V.
2. Cable for pump-amplifier connection is not included. See Page 85
for details on ordering cables.

q1, q2 : Displacement cm3/rev (cu.in./rev)


P1, P2 : Pressure MPa (PSI)
For selection of the appropriate pump, both values, 1 and 2 , should be
satisfied.

76

A16, A22, PV2R1

101.6
(4.000)

"B"

Connectable Pump

14.7
2132)

SK1106-

"A" Series Variable Displacement Piston Pumps


Single Pump, Electro-Hydraulic Proportional Pressure & Flow Control Type

PISTON PUMPS

Output Flow vs. Input Signal


A16

A56

16

0
0

1
2
3
4
Input Signal V DC

A22

10
Output Flow

1500 r/min

60

10

40

20
0
0

1
2
3
4
Input Signal V DC

125

1800 r/min

100

1500 r/min

30

20

75
50

10

10

25

15

1800 r/min

20

80

A70

30

20

U.S.GPM L /min
40
150

L /min
45
40

Output Flow

U.S.GPM
12

1800 r/min
1500 r/min

L /min
120
100

25

1500 r/min
Output Flow

Output Flow

1800 r/min

24

U.S.GPM
30

"A" Series

L /min
U.S.GPM 32
8

1
2
3
4
Input Signal V DC

0
0

4
1
2
3
Input Signal V DC

A90
A37
L /min
80

40
1800 r/min

Output Flow

16

60

1500 r/min

12
40

Output Flow

U.S.GPM
20

U.S.GPM L /min
175
45

1500 r/min

125
30
100
20

75
50

10

20

25
0

0
0

4
1
2
3
Input Signal V DC

A145
U.S.GPM
60

MPa
28
25

3000

2000

A*-*R04E27.5M
A*-*R04E24.5M

20 A - R04E20.6M
**

1
2
3
4
Input Signal V DC

L /min
280

1800 r/min

240

50

200

40

160

30

120

20

80

10

40
0

15
10

1000

Output Flow

Full Cut-off Pres. vs. Input Signal


PSI
4000

Note: Pump characteristics at 1800 r/min is the same as those at 1500 r/min
where frequency is compensated.
(Refer to page 75.)

Full Cut-off Pressure

1800 r/min
150

1500 r/min

2
3
4
Input Signal V DC

A*-*R04E15.7M

A*-*R04E6.9M

0
0

1
2
3
Input Signal V DC

Refer to page 37 to 43 for performance characteristics of


pressure compensator type excluding characteristics appeared
on this catalogue.

"A" Series Variable Displacement Piston Pumps


Single Pump, Electro-Hydraulic Proportional Pressure & Flow Control Type

77

Flange Mtg. : A16-FR04E*-06-42/4280


A22-FR04E*-11-42/4280

232.5
(9.15)
205.5
(8.09)
147.5
(5.81)
26.5
(1.04)

44.5(1.75)
1

Filling Port
[22(.87) Hex. Head Plug Furnished]
151.5
(5.96)

6.5(.26)

142
(5.59)

Drain Port "C" Thd.


25(.98)

59
(2.32)

95(3.74) Dia.
162
(6.38)

Cable
3
Departure

Air Vent
3(.12) Hex. Soc.
3Places

96
(3.78)

4.79(.1886)
4.76(.1874)

12
(.47)
172
(6.77)

Pres. Sensor Connector

78
(3.07)

12(.47)

18(.71)

19.05(.7500)
Dia.
19.02(.7488)
21.24(.836)
21.08(.830)
82.55(3.2500)
82.50(3.2480) Dia.

R12
(R.47)

106
(4.17)
130
(5.12)

Tilt Angle Sensor Connector

47.6
(1.874)

47.6
(1.874)

M10 Thd. 17(.67) Deep


8 Places

Discharge Port
19 (.75) Dia.

Suction Port
19(.75) Dia.
22.2
(.874)

22.2
(.874)
65
(2.56)

View Arrow X

View Arrow Y

1. Install the pump so that the "Filling Port" is at the top.


2. Do not touch the screw because it is adjusted at the time of shipment.
3. For cable connection with amplifiers, see page 85.
4. Cable Applicable:
Outside Dia. ...... 8-10mm(.31-.39 IN.)
Conductor Area ...... Not Exceeding 1.5mm 2 (.0023 Sq. IN.)

"C" Thd.

Model Numbers
A16/A22-FR04E*-*-42
A16/A22-FR04E*-*-4280

Rc 3/8
3/8 BSP.F

DIMENSIONS IN
MILLIMETRES (INCHES)
Foot Mounting Type
Mounting bracket is common to that of pressure compensator model.
Refer to page 45 for the dimensions of mounting bracket.

78

"A" Series Variable Displacement Piston Pumps


Single Pump, Electro-Hydraulic Proportional Pressure & Flow Control Type

PISTON PUMPS

Flange Mtg. : A37-FR04E*-01-42/4280

274.5
(10.81)
251.5
(9.90)
224.5
(8.84)
166.5
(6.56)

"A" Series

Cable Departure 3
Cable Applicable:
Outside Dia. ...... 8-10mm(.31-.39 IN.)
Conductor Area ......
Not Exceeding 1.5mm2(.0023 Sq. IN.)

Filling Port 1
[22(.87) Hex. Head Plug Furnished]
Drain Port "C" Thd.

151.5
(5.96)
86
(3.39)

Surface of
Discharge Port

77
62
(3.03) (2.44)
30
9.5
(1.18) (.37)

146.5
(5.77)
86
(3.39)

Surface of
Suction Port

7.97(.3138)
7.94(.3126)

105
(4.13)

Air Vent
3 (.12) Hex. Soc.
3 Places

166
(6.54)

40(1.57)

30.2
12
(1.189)
(.47)
178.5
(7.03)
252.5
(9.94)

M10 Thd. 19(.75) Deep


4 Places

R14
(R.55)

120(4.72) Dia.

Tilt Angle Sensor Connector

146
(5.75)
174
(6.85)

Pres. Sensor Connector

M10 Thd. 19(.75) Deep


4 Places

Suction Port
32(1.26) Dia.

A37-FR04E*-01-4280

58.7
(2.311)

2. Do not touch the screw because it is adjusted at the time of shipment.


3. For cable connection with amplifiers, see page 85.
Model Numbers

1. Install the pump so that the "Filling Port" is at the top.

A37-FR04E*-01-42

90
(3.54)

14(.55)

25(.98)

Discharge Port
32 (1.26) Dia.

31.75(1.2500)
Dia.
31.70(1.2480)
35.32(1.391)
35.14(1.383)
101.60(4.0000)
101.55(3.9980) Dia.

58.7
(2.311)

"C" Thd.
Rc 1/2

Hex. Hd. Screw


Plain Washer

1/2 BSP.F
30.2
(1.189)
178.5
(7.03)

End Cover
Seal Cover

View Arrow X

DIMENSIONS IN
MILLIMETRES (INCHES)
Foot Mounting Type
Mounting bracket is common to that of pressure compensator model.
Refer to page 46 for the dimensions of mounting bracket.

"A" Series Variable Displacement Piston Pumps


Single Pump, Electro-Hydraulic Proportional Pressure & Flow Control Type

79

Flange Mtg. : A56-FR04E*-02-42/4280


4

Discharge Port
32 (1.26) Dia.
M10 Thd.
19(.75) Deep
4 Places

30.2
(1.189)
191
(7.52)

12
(.47)

265
(10.43)

98
(3.86)

14(.55)

25(.98)

31.75(1.2500)
31.70(1.2480) Dia.
35.32(1.391)
35.14(1.383)
101.60(4.0000)
101.55(3.9980) Dia.

58.7
(2.311)

90
(3.54)

191
(7.52)

Cable Departure
Cable Applicable:
Filling Port 1
Outside Dia. ...... 8-10mm(.31-.39 IN.)
[22(.87) Hex. Head Plug Furnished]
Conductor Area ......
Not Exceeding 1.5mm2(.0023 Sq. IN.)
287
(11.30)
2
Drain Port "C" Thd.
264
(Both Sides)
(10.39)
151.5
160.5
237
Surface of
Surface of
(5.96)
(6.32)
(9.33)
Discharge Port
Suction Port
100
100
62
179
(3.94)
(3.94)
(7.05)
(2.44)
41
49
Surface of Drain Port
Surface of Drain Port
9.5
50.5
(1.61) (1.93)
(1.99)
(.37)
43.5
(1.71)
40
(1.57)
Air Vent
7.97(.3128)
3 (.12) Hex. Soc.
7.94(.3126)
3 Places
R14
(R.55)

146
(5.75)
174
(6.85)

Tilt Angle Sensor Connector

120(4.72) Dia.

Pres. Sensor Connector

M10 Thd. 19(.75) Deep


4 Places
3

1. Install the pump so that the "Filling Port" is at the top.


2. Use either port of two drain ports at your option.
Keep the remaining port plugged.
3. Do not touch the screw because it is adjusted at the time of shipment.
4. For cable connection with amplifiers, see page 85.
Model Numbers
A56-FR04E*-02-42
A56-FR04E*-02-4280

"C" Thd.
Rc 3/4
3/4 BSP.F

58.7
(2.311)

Suction Port
35(1.38) Dia.

Hex. Hd. Screw


Plain Washer
30.2
(1.189)
191
(7.52)

End Cover
Seal Cover

View Arrow X

DIMENSIONS IN
MILLIMETRES (INCHES)

Foot Mounting Type


Mounting bracket is common to that of pressure compensator model.
Refer to page 47 for the dimensions of mounting bracket.

80

"A" Series Variable Displacement Piston Pumps


Single Pump, Electro-Hydraulic Proportional Pressure & Flow Control Type

PISTON PUMPS

Flange Mtg. : A70-FR04E**-60-60/6080


4

62
(2.44)
19.5(.77)
65
(2.56)
9.5(.37)

Surface of Discharge Port


Surface of Drain Port

116.5
155
(4.59)
(6.10)
95
95
(3.74) (3.74)
73
73
(2.87) (2.87)

40(1.57)

Discharge Port
26 (1.02) Dia.
M10 Thd.
17(.67) Deep
4 Places

26.2
(1.031)

16
(.63)
18
(.71)

246.5
(9.70)
305.5
(12.03)

31.75(1.2500)
31.70(1.2480) Dia.
35.32(1.391)
35.14(1.383)
127.00(.50000)
126.95(4.9980) Dia.

X
180
(7.09)

18(.71)

52.4(2.063)

35(1.38) Dia. Spotface


(From Rear)
2 Places
181
(7.126)
211
(8.31)

Filling Port 1
[22(.87) Hex. Head Plug Furnished]
Eye Bolt
M10
3

Tilt Angle Sensor Connector

Pres. Sensor Connector

Suction Port
38(1.50) Dia.
69.9
(2.752)

Surface of Drain Port

7.97(.3138)
7.94(.3126)
90
(3.54)

Air Vent
3 (.12) Hex. Soc.
3 Places

Surface of Suction Port

207.5
(8.17)

Drain Port "C" Thd.


(Both Sides)

118
(4.65)

333.5
(13.13)
307
(12.09)
249
(9.80)

"A" Series

Cable Departure
Cable Applicable:
Outside Dia. ...... 8-10mm(.31-.39 IN.)
Conductor Area ......Not Exceeding 1.5mm2(.0023 Sq. IN.)

View Arrow Y

1. Install the pump so that the "Filling Port" is at the top.


2. Use either port of two drain ports at your option.
Keep the remaining port plugged.
3. Do not touch the screw because it is adjusted at the time of shipment.
4. For cable connection with amplifiers, see page 85.
5. If you do not use the special sequence valve, plug the port (FP-SC-1/32).
Model Numbers
A70-FR04E**-60-60
A70-FR04E**-60-6080

35.7
(1.406)
246.5
(9.70)
Case Drain Port
5 (.20) Hex. Soc.

Hex. Hd. Screw


Plain Washer
End Cover
Seal Cover
M12 Thd. 19(.75) Deep
4 Places

View Arrow X

"C" Thd.
Rc 3/4
3/4 BSP.F

DIMENSIONS IN
MILLIMETRES (INCHES)
Foot Mounting Type
Mounting bracket is common to that of pressure compensator model.
Refer to page 48 for the dimensions of mounting bracket.

"A" Series Variable Displacement Piston Pumps


Single Pump, Electro-Hydraulic Proportional Pressure & Flow Control Type

81

Flange Mtg. : A90-FR04E**-60-60/6080


4

Cable Departure
Cable Applicable:
Outside Dia. ...... 8-10mm(.31-.39 IN.)
Conductor Area ......Not Exceeding 1.5mm2(.0023 Sq. IN.)
347
(13.66)
Drain Port "C" Thd.
320
(Both Sides)
(12.60)
262
95
(10.31)
(3.74)
23(.91)
119.5
(4.70)
13(.51)

117.5
(4.63)

Surface of Discharge Port

155
(6.10)

105
105
(4.13) (4.13)
68 68
(2.68) (2.68)

Surface of Drain Port

113
(4.45)

Discharge Port
32 (1.26) Dia.
M10 Thd. 19(.75) Deep
4 Places

30.2
(1.189)

22
(.87)
23
(.91)

270
(10.63)
324
(12.76)

38.10(1.5000)
Dia.
38.05(1.4980)
42.36(1.668)
42.18(1.661)
152.40(6.0000)
152.35(5.9980) Dia.

58.7
(2.311)

9.56(.3764)
9.53(.3752)

21.5(.85) Dia. Through


39(1.54) Dia. Spotface
(From Rear)
4 Places

Surface of Drain Port

161.6
(6.362)
127
217
(5.00)
(8.54)

63(2.48)

Air Vent
3 (.12) Hex. Soc.
3 Places

Surface of Suction Port

R22
(R.87)

161.6
(6.362)

Case Drain Port


5 (.20) Hex. Soc.
Tilt Angle Sensor Connector
1

Filling Port
[27(1.06) Hex. Head Plug Furnished]

Eye Bolt
M10

Pres. Sensor Connector

A90-FR04E**-60-60
A90-FR04E**-60-6080

"C" Thd.
Rc 3/4
3/4 BSP.F

Suction Port
48(1.89) Dia.
77.8
(3.063)

1. Install the pump so that the "Filling Port" is at the top.


2. Use either port of two drain ports at your option.
Keep the remaining ports plugged.
3. Do not touch the screw because it is adjusted at the time of shipment.
4. For cable connection with amplifiers, see page 85.
5. If you do not use the special sequence valve, plug the port (FP-SC-1/32).
Model Numbers

42.9
(1.689)
270
(10.63)

Hex. Hd. Screw


Plain Washer
End Cover
Seal Cover
M12 Thd. 19(.75) Deep
4 Places

View Arrow X

DIMENSIONS IN
MILLIMETRES (INCHES)

Foot Mounting Type


Mounting bracket is common to that of pressure compensator model.
Refer to page 49 for the dimensions of mounting bracket.

82

"A" Series Variable Displacement Piston Pumps


Single Pump, Electro-Hydraulic Proportional Pressure & Flow Control Type

PISTON PUMPS

Flange Mtg. : A145-FR04E**-60-60/6080


4

358.5
(14.11)
331.5
(13.05)
273.5
(10.77)

112
(4.41)
23
(.91)

Drain Port 2
"C" Thd.
(Both Sides)
Surface of Discharge Port

89
(3.50)
59
(2.32)

Surface of Drain Port


13
(.51)

Surface of Suction Port


Surface of Drain Port
11.14(.4386)
11.11(.4374)
141
219
(5.55)
(8.62)
228.6
(9.000)

110
(4.33)
30.2
(1.189)

24
(.94)
26
(1.02)

299.5
(11.79)
357.5
(14.07)

44.45(1.7500)
Dia.
44.40(1.7480)
49.39(1.944)
49.21(1.937)
152.40(6.0000)
152.35(5.9980) Dia.

58.7
(2.311)
Discharge Port
32 (1.26) Dia.

Case Drain Port


5 (.20) Hex. Soc.

169.5
(6.67)
112
112
(4.41) (4.41)
72 72
(2.83) (2.83)

70
(2.76)

Air Vent
3 (.12) Hex. Soc.
3 Places 5

M10 Thd.
19(.75) Deep
4 Places

"A" Series

Cable Departure
Cable Applicable:
Outside Dia. ...... 8-10mm(.31-.39 IN.)
Conductor Area ...... Not Exceeding 1.5mm2(.0023 Sq. IN.)

21.5(.85) Dia. Through


39(1.54) Dia. Spotface
(From Rear)
4 Places

228.6
(9.000)
273
(10.75)

R22
(R.87)

Tilt Angle Sensor Connector

A145-FR04E A ; 379.5(14.94)
A145-FR04E B ; 383(15.08)

*
*

Eye Bolt
M10

Pres. Sensor Connector

Filling Port
[27(1.06) Hex. Head Plug Furnished]

Suction Port
48(1.89) Dia.

Model Numbers
A145-FR04E**-60-60
A145-FR04E**-60-6080

"C" Thd.
Rc 3/4
3/4 BSP.F

77.8
(3.063)

1. Install the pump so that the "Filling Port" is at the top.


2. Use either port of two drain ports at your option.
Keep the remaining port plugged.
3. Do not touch the screw because it is adjusted at the time of shipment.
4. For cable connection with amplifiers, see page 85.
5. If you do not use the special sequence valve, plug the port (FP-SC-1/32).
42.9
(1.689)
299.5
(11.79)

Hex. Hd. Screw


Plain Washer
End Cover
Seal Cover
M12 Thd. 19(.75) Deep
4 Places

View Arrow X

DIMENSIONS IN
MILLIMETRES (INCHES)

Foot Mounting Type


Mounting bracket is common to that of pressure compensator model.
Refer to page 50 for the dimensions of mounting bracket.

"A" Series Variable Displacement Piston Pumps


Single Pump, Electro-Hydraulic Proportional Pressure & Flow Control Type

83

Amplifiers for Electro-Hydraulic Proportional Pressure & Flow Control Type Pumps (SK1106- -*-*-10**)

Specifications
Model No.

SK1106- -*-*-10**

Description

10 [at 20 C (68 F)]

Applicable Coil Resistance

10 k (PIN, QIN)

Input Impedance

24 V DC (21 - 28 V Included Ripple)

Power Supply

30 W

Power Input (Max.)

Max. Flow/5V (QIN), Specified Pres./5V (PIN)

Input Signal

Output Signal for Sensor Monitor 5V/Max. Flow (SMQ), 5V/Specified Pres. (SMP)
0 - 50 C (32 - 122 F)

Ambient Temperature

450 g (1.0 lbs.)

Approx. Mass

15

50/60 Hz Short Plug


(Including in the Amplifier)
CN1
Solenoid
1 2

POWER

1 2 3

CN2
Power Supply

04E PUMP

/ SOLENOID

CN1

CONTROLLER
/ POWER SUPPLY

CN2

CN3
Pres. Sensor

CN2
Power
Supply
CN3
Pres.
Sensor

CN4
Tilt
Angle
Sensor

CN5
Input/
Output
Signal

84

Name of Signal
1
2
1
2
3
1
2
3
4
1
2
3
4
5
1
2
3
4
5
6

MODEL

SK1106-

-10

AMP. MFG NO.

/ I/O SIGNAL
PUMP MFG NO.

CN5

YUKEN KOGYO CO. LTD.


MADE IN JAPAN

100
(3.94)

Output to pilot valve solenoid


0 [V]
(0V )
(24V)
+24 [V]
0 [V]
+5 [V]
Power Supply for Sensor
0 [V]
Input Signal - Sensor
0 [V]
+8 [V]
Power Supply for Sensor
0 [V]
Input Signal - Sensor
0 [V]
(Qin)
Input Signal - Flow
(COM)
Input Signal - Common
(Pin)
Input Signal - Pres.
Output Signal - Sensor Monitor P (SMP)
Output Signal - Sensor Monitor Q(SMQ)
0 [V]

48
(1.89)

CN1
Solenoid

/ TILT ANGLE SENSOR

CN4

92
(3.62)

Detail of Connector
Connector

/ PRESSURE SENSOR

CN3

5
(.20)

CN5
Input/Output
Signal

1 2 3 4 5 6

CN4
Tilt Angle Sensor

140
(5.51)

1 2 3 4 5 1 2 3 4

FUSE

FUSE
(5A)

165
(6.50)

Fuse

N-SK 1106-10

****-07

DIMENSIONS IN
MILLIMETRES (INCHES)

"A" Series Variable Displacement Piston Pumps


Single Pump, Electro-Hydraulic Proportional Pressure & Flow Control Type

PISTON PUMPS

Cable Connection Between Pump and Amplifier

Proportional
Pilot Valve

"A" Series

The cable connections between the proportional pilot valve and the sensor of the pump and the attached amplifier
(SK1106) are shown below.
The cable assemblies are not included in the pump assembly. Purchase separately with model number described in
the below table if required.

"A" Series Piston Pump

Tilt Angle Sensor

Pressure
Sensor

Cable Ass'y

Colour of Lead Wire


Red......Power Supply, +24V DC
White...Power Supply, 0V
Shield...Ground

Colour of Lead Wire


Red........Input Signal, Flow
Black.....Input Signal, Common
White....Input Signal, Pressure
Yellow...Sensor Monitor, Pressure
Green.....Sensor Monitor, Flow

1
2
3
4
5

: For Solenoid
: For Power Supply
: For Pressure Sensor
: For Tilt Angle Sensor
: For Signal

2
5

06P

05P

04P

03P

1 2 3 4 5 6

1 2 3 4 5

1 2 3 4

1 2 3

02P

1 2
2

POWER

Solenoid
CN1

Power
Supply
CN2

FUSE
(5A)

CN3

Pres.
Sensor

CN4

Tilt Angle
Sensor

Signal
CN5

Amplifier
Model : SK1106-*-*-*-11**

1. Cable assemblies are available. When ordering, specify the cable ass'y model numbers from the table below.
Cable Ass'y Model Numbers
Name of Cable Ass'y

Approx. Length of Cable mm(ft.)


2000 (6.6)

5000 (16.4)

10000 (32.8)

1 For Solenoid

SK1112-S-2-10

SK1112-S-5-10

SK1112-S-10-10

2 For Power Supply

SK1112-V-2-10

SK1112-V-5-10

SK1112-V-10-10

3 For Pressure Sensor

SK1112-P-2-10

SK1112-P-5-10

SK1112-P-10-10

4 For Tilt Angle Sensor

SK1112-Q-2-10

SK1112-Q-5-10

SK1112-Q-10-10

5 For Signal

SK1112-C-2-10

SK1112-C-5-10

SK1112-C-10-10

2. For the details of amplifier, see the previous page.

"A" Series Variable Displacement Piston Pumps


Single Pump, Electro-Hydraulic Proportional Pressure & Flow Control Type

85

"A" Series Variable Displacement Piston Pumps Single Pump,


"OBE" Type Electro-Hydraulic Proportional Pressure & Flow Control Type

L)

Performance
Characteristics
Input Voltage

Input Signal for


Flow Control
Amplifier
Proportional Solenoid

Pressure
(S

Control
Piston

(S

Pressure
Sensor Control
Valve

Output Flow

Input Signal for


Pressure Control

Input Voltage

L)

1. Unloading pressure when input


signal is 0 V.
2. Safety valve setting pressure

Safety valve

Tilt Angle Sensor

Graphic Symbols

Bias Piston

Example of Specified Control Pressure


Control Pressure at
Input Signal is 5 V
kgf/cm2
MPa
PSI

Control
Pressure
Symbol (EX.)
70

70

6.9

1000

105

105

10.3

1500

140

140

13.7

2000

175

175

17.2

2500

210

A16/A22/A37/A56

A70/A90/A145

Model Number Designation


A16
-F
R
04EH
Direction of
Series Number Mounting
Rotation
A16
(15.8 cm3/rev)
A22
(22.2 cm3/rev)
A37
(36.9 cm3/rev)
A56
(56.2 cm3/rev)
A70
(70.0 cm3/rev)
A90
(91.0 cm3/rev)
A145
(145.0 cm3/rev)

F:
Flange
Mtg.

L:
Foot
Mtg.

Viewed
from
Shaft
End

R:
1
Clockwise
(Normal)

Control
Type

70
Control Pressure at
Input Signal is 5 V

R
Amplifier
Direction

210

20.6

3000

7M

71.4

1015

16M

163.2

16

2320

21M

214.2

21

3045

Specify Control Pressure


between 6.9 MPa and
Maximum Operating
Pressure
(Refer to above Table)

Compensation Design
Port Position
Number
Number

S:
Side Port

Viewd from
Shaft End
R: Right
L : Left

-42
2

None:
Axial Port
04EH:
"OBE" Type
Proportional
Pressure &
Flow Control
Type

-06

S:
Side Port

06

42

11

42

01

42

02

42

60

60

60

60

60

60

1. Available to supply pump with anti-clockwise rotation. Consult Yuken for details.
2. Amplifier Compensation Number may differ according to the main machine conditions. Consult Yuken for detail.
3. Design Standards: None......Japanese Standard "JIS"
950.........N.American Design Standard

86

"A" Series Variable Displacement Piston Pumps


Single Pump, "OBE" Type Electro-Hydraulic Proportional Pressure & Flow Control Type

*
Design
Std.

Refer to
3

PISTON PUMPS

Model Numbers

Descriptions

Geometric
Displacement

cm /rev
(cu. in./rev)
Rated

Operating Pressure
MPa (PSI)
Intermittent
Shaft Speed Range

A22

A37

A56

A70

A90

A145

15.8
(.964)

22.2
(1.355)

36.9
(2.25)

56.2
(3.43)

70.0
(4.27)

91.0
(5.55)

145.0
(8.85)

16
(2320)

16
(2320)

16
(2320)

16
(2320)

25
(3625)

25
(3625)

25
(3625)

21
(3050)

16
(2320)

21
(3050)

21
(3050)

28
(4060)

28
(4060)

28
(4060)

126.0
(33.3)

163.0
(43.1)

261.0
(69.0)

600 - 1800

r/min
L/min
(U.S. GPM)

Max. Flow

A16

Min. Pres. Required


Flow for Flow Adj.
Control
Hysteresis

28.4
(7.5)

40.0
(10.6)

66.4
(17.5)

101.2
(26.7)
2.0 (290)

MPa (PSI)

1 % or less

Repeatability

1 % or less

Input Signal

Max. Flow / 5 V DC

Min. Adjustment
Pressure

0.7 (100)

MPa (PSI)

Pressure
Hysteresis
Control
Repeatability

1 % or less
1 % or less

Input Signal

Specified Control Pressure / 5 V DC


[@ 20C (68 F)]

Coil Resistance

10
Flow Control : 10k Pres. Control : 10k

Input Impedance

24 V DC (21 - 28 V Included Ripple)

Supply Electric Power


W

Power Input (Max.)


Output Signal

30

Flow

5 V DC / Max. Flow

Pressure

5 V DC / Specified Control Pressure


Voltage : Max. 30 V DC Current : Max. 40 mA

Alarm Signal Output (Open Collector)


Ambient Temperature

Mass

"A" Series

Specifications

C (F)

0 - 50 (32 - 122)

(With Circulated Air)

Flange Mtg.

20.7
(45.6)

20.7
(45.6)

32.2
(71)

39.2
(86.4)

64
(141)

76.5
(169)

98
(216)

Foot Mtg.

22.9
(50.5)

22.9
(50.5)

36.5
(80.5)

43.5
(95.9)

76
(168)

97
(214)

123
(271)

kg
(lbs.)

1. Whenever setting pressure, make sure the full cut-off pressure never exceeds the maximum intermittent pressure.
2. When operating the pump exceeding the rated pressure, operating conditions are restricted.
Refer to page 33 for the details.
3. Maximum flow differs to shaft speed.
The value listed above indicates shaft speed of 1800 r/min.
For other shaft speed calculate by the ratio of shaft speed.

Pipe Flange Kits


For Pipe flange, refer to form of pressure compensator type on page 34.

Instructions
Input Signal
The pump is on unload condition when the pump is operated without input signal voltage.
Electric Source
Always turn off electric source whenever the connector for swash plate tilt angle sensor is removed.
Compensation of Pump Maximum Regulated Flow at Frequency
If the same maximum flow is required at 50 Hz or 60 Hz, connect short plug in the amplifier to 60 Hz at the place where
supplied frequency is 60 Hz. At this condition, maximum flow comes to the same value at 50 Hz.
If short plug is used at 60 Hz without making the change, maximum flow increased in proportion to frequency.
Painting on Amp. Box and Solenoiod
To maintain suitable radiation effect, the amp. box and the solenoid of the control valve should not be painted.

"A" Series Variable Displacement Piston Pumps


Single Pump, "OBE" Type Electro-Hydraulic Proportional Pressure & Flow Control Type

87

Output Flow vs. Input Signal


A16

A56

Output Flow

1800 r/min
1500 r/min

24

16

0
0

1
2
3
4
Input Signal V DC

L / min
U.S.GPM 120
30
100
25
80
20
Output Flow

L / min
U.S.GPM 32
8

15

60

10

40

20
0
0

A22

1
2
3
4
Input Signal V DC

A70

10

L / min
45
40

30

20

U.S.GPM L / min
40
150
1800 r/min
1500 r/min

Output Flow

U.S.GPM
12

Output Flow

1800 r/min
1500 r/min

0
0

20
10

10

30

1
2
3
4
Input Signal V DC

125

1800 r/min

100

1500 r/min

75
50
25
0
0

1
2
3
4
Input Signal V DC

A90
A37

40
1800 r/min

16

Output Flow

L / min
80
60

12

1500 r/min

40

Output Flow

U.S.GPM
20

U.S.GPM L / min
175
45

30

1800 r/min

150

1500 r/min

125
100

20

75
50

10

20

1
2
3
4
Input Signal V DC

25
0
0

1
2
3
4
Input Signal V DC

A145

Note: Pump characteristics at 1800 r/min is the same as those at 1500 r/min
where frequency is compensated.
(Refer to page 87.)

Output Flow

L / min
U.S.GPM 280
70
240
60
200
50
40

160

30

120

20

80

10

40
0
0

1800 r/min
1500 r/min

1
2
3
4
Input Signal V DC

Full Cut-off Pres. vs. Input Signal

Full Cut-off Pressure

3000
2000

20
15
A*-*R04EH20.6M

10
1000
0

kgf/cm2(PSI)
280 (4000)

MPa A*-*R04EH27.5M
28
25 A - R04EH24.5M
**

A*-*R04EH15.7M

5
0
0

Full Cut-off Pressure

PSI
4000

A*-*R04EH280

210 (3000)

A*-*R04EH210

140 (2000)

A*-*R04EH140

70 (1000)

A*-*R04EH70

A*-*R04EH6.9M
1
2
3
4
Input Signal V DC

0
0

1
2
3
4
Input Signal V DC

Refer to page 37 to 43 for performance characteristics of


pressure compensator type excluding characteristics appeared
on this catalogue.

88

"A" Series Variable Displacement Piston Pumps


Single Pump, "OBE" Type Electro-Hydraulic Proportional Pressure & Flow Control Type

PISTON PUMPS

Axial Port Type

"A" Series

Flange Mtg.: A16-FR04EH*-*-42/42950


A22-FR04EH*-*-42/42950
1

Filling Port
[ 22(.87) Hex. Head Plug Furnished]
239
(9.41)
221
(8.70)

Air Vent 3(.12) Hex. Soc.

59
(2.32)

150.5
(5.93)
144
(5.67)

25
(.98)

Electrical Conduit Connection


G 1/2 Thd.

Drain Port "C" Thd.


25
(.98)

"D" Thd. 17(.67) Deep


8 Places

12
(.47)
172
(6.77)

65
(2.56)
94
(3.70)

144
(5.67)

96
(3.78)

82.55(3.2500)
82.50(3.2480) Dia.

22.2
(.874)

19.05(.7500)
19.02(.7488) Dia.

47.6
(1.874)

Discharge Port
19(.75) Dia.

Suction Port
19(.75) Dia.

21.24(.836)
21.08(.830)

251.5
(9.90)
173.5
(6.83)
138.5
(5.45)

See

44.5
(1.75)
6.5
(.26)

18
(.71)

11
(.43)

4.79(.1886)
4.76(.1874)

1. Install the pump so that the "Filling Port" is at the top.


2. Do not touch the screw because it is adjusted at the time of shipment.
3. For detail of amplifier, refer to page 95.
"C" Thd.

"D" Thd.

A16/A22-FR04EH*-*-42

Rc 3/8

M10

A16/A22-FR04EH*-*-42950

SAE #8

3/8-16 UNC

Model Numbers

R12
(R.47)

95(3.74) Dia.
106
(4.17)
130
(5.12)

View Arrow X

DIMENSIONS IN
MILLIMETRES (INCHES)

Side Port Type

Foot Mounting Type

Port mounting dimensions are the same as those of pressure


compensator model. Refer to page 45 for port mounting
dimensions.

Mounting bracket is common to that of pressure compensator model.


Refer to page 45 for the dimensions of mounting bracket.

"A" Series Variable Displacement Piston Pumps


Single Pump, "OBE" Type Electro-Hydraulic Proportional Pressure & Flow Control Type

89

Axial Port Type


Flange Mtg.: A37-FR04EH*-*-42/42950
1

Filling Port
[ 22(.87) Hex. Head Plug Furnished]

Air Vent 3(.12) Hex. Soc.

152.5
(6.00)
146
(5.75)

59
(2.32)
9.5
(.37)
77
(3.03)

30
(1.18)

Electrical Conduit Connection


G 1/2 Thd.

Drain Port "C" Thd.


32
(1.26)

Suction Port
32(1.26) Dia.

30.2
(1.189)

"D" Thd. "E" Deep


8 Places

12
(.47)
195
(7.68)

72
(2.83)
148.5
(5.85)

22.23(.8752)
22.20(.8740) Dia.
25.01(.985)
24.85(.978)
101.60(4.0000)
101.55(3.9980) Dia.

58.7
(2.311)

Discharge Port
32(1.26) Dia.

105
(4.13)

267.5
(10.53)
177.5
(6.99)
142.5
(5.61)

See

261.5
(10.30)
243.5
(9.59)

101
(3.98)

14
(.55)

1. Install the pump so that the "Filling Port" is at the top.


2. Do not touch the screw because it is adjusted at the time of shipment.
3. For detail of amplifier, refer to page 95.

Model Numbers
A37-FR04EH*-*-42
A37-FR04EH*-*-42950

"D" Thd.

"E"
mm (IN.)

Rc 1/2

M10

19 (.75)

SAE #10

7/16-14 UNC

20 (.79)

"C" Thd.

25
(.98)

6.38(.2512)
6.35(.2500)

R14
(R.55)

120(4.72) Dia.
146
(5.75)
174
(6.58)

View Arrow X

DIMENSIONS IN
MILLIMETRES (INCHES)

90

Side Port Type

Foot Mounting Type

Port mounting dimensions are the same as those of pressure


compensator model. Refer to page 46 for port mounting
dimensions.

Mounting bracket is common to that of pressure compensator model.


Refer to page 46 for the dimensions of mounting bracket.

"A" Series Variable Displacement Piston Pumps


Single Pump, "OBE" Type Electro-Hydraulic Proportional Pressure & Flow Control Type

PISTON PUMPS

Axial Port Type

"A" Series

Flange Mtg.: A56-FR04EH*-*-42/4290


1

Filling Port
[ 22(.87) Hex. Head Plug Furnished]

Air Vent 3(.12) Hex. Soc.

152.5
(6.00)
146
(5.75)

62
(2.44)
9.5
(.37)

Drain Port 2
"C" Thd. (Both Sides)

Suction Port
35(1.38) Dia.
30.2
(1.189)

90
(3.54)

"D" Thd. "E" Deep


8 Places

12
(.47)
207
(8.15)

76
(2.99)
163
(6.42)

31.75(1.2500)
31.70(1.2480) Dia.
35.52(1.391)
35.14(1.383)
101.60(4.0000)
101.55(3.9980) Dia.

58.7
(2.311)

Discharge Port
32(1.26) Dia.

40
(1.57)

300.5
(11.83)
202.5
(7.97)
167.5
(6.59)

See

Electrical Conduit Connection


G 1/2 Thd.

274
(10.79)
256
(10.08)
50.5
(1.99)
43.5
(1.71)

116
(4.57)

Surface of Drain Port


49
(1.93)

41
(1.61)

Model Numbers
A56-FR04EH*-*-42
A56-FR04EH*-*-4290

"D" Thd.

"E"
mm (IN.)

Rc 3/4

M10

19 (.75)

SAE #12

7/16-14 UNC

20 (.79)

"C" Thd.

25
(.98)

7.97(.3138)
7.94(.3126)
14
(.55)

1. Install the pump so that the "Filling Port" is at the top.


2. Use either port of two drain ports at your option. Keep the remaining
port plugged.
3. Do not touch the screw because it is adjusted at the time of shipment.
4. For detail of amplifier, refer to page 95.

R14
(R.55)
120(4.72) Dia.
146
(5.75)
174
(6.85)

View Arrow X

DIMENSIONS IN
MILLIMETRES (INCHES)

Side Port Type

Foot Mounting Type

Port mounting dimensions are the same as those of pressure


compensator model. Refer to page 47 for port mounting
dimensions.

Mounting bracket is common to that of pressure compensator model.


Refer to page 47 for the dimensions of mounting bracket.

"A" Series Variable Displacement Piston Pumps


Single Pump, "OBE" Type Electro-Hydraulic Proportional Pressure & Flow Control Type

91

Flange Mtg.
Amplifier Direction "L" : A70-FR04EH*_
LS-*-60/60950

16
(.63)
18
(.71)

246.5
(9.70)
306.5
(12.07)

35(1.38) Dia. Spotface


(From Rear)
2 Places

Eye Bolt
(M10)

114.4
(4.504)
134
(5.28)
181
(7.126)
211
(8.31)
117.5
(4.63)

27(1.06) Dia. Spotface


(From Rear)
4 Places

Surface of Electrical Conduit Connection

Filling Port 1
[22(.87) Hex. Head Plug Furnished]
3

69.9
(2.752)

Amplifier Direction "R" :


A70-FR04EH*R
_S-*-60/60950

18
(.71)

90
(3.54)
26.2
(1.031)

31.75(1.2500)
31.70(1.2480) Dia.
35.32(1.391)
35.14(1.383)
127.00(5.0000)
126.95(4.9980) Dia.

52.4
(2.063)
Discharge Port
26(1.02) Dia.
"E" Thd. 17(.67) Deep
4 Places

7.97(.3138)
7.94(.3126)

118
(4.65)

40
(1.57)

Plug 5
2(.079) Hex. Soc.

Surface of Drain Port

213.5
(8.41)

Surface of Drain Port


Electrical Conduit Connection
G 1/2 Thd.

Surface of Suction Port

114.4
(4.504)
180
(7.09)

Drain Port 2
"C" Thd. (Both Sides)

Air Vent 3(.12) Hex. Soc.

14
(.55)

65
(2.56)

Surface of Discharge Port

62
(2.44)
19.5
(.77)
9.5
(.37)

179.5
(7.07)

314
(12.36)

155
107.5
(4.23)
(6.10)
95
95
(3.74) (3.74)
89.5
(3.52)
73
73
(2.87) (2.87)

Suction Port
38(1.50) Dia.
Case Drain Port
5(.20) Hex. Soc.

35.7
(1.046)
246.5
(9.70)

"D" Thd. "F" Deep


4 Places

View Arrow X
1.
2.
3.
4.
5.

Install the pump so that the "Filling Port" is at the top.


Use either port of two drain ports at your option. Keep the remaining port plugged.
Do not touch the screw because it is adjusted at the time of shipment.
For detail of amplifier, refer to page 95.
If you use the special sequence valve, remove the plug.

Model Numbers
A70-FR04EH**S-*-60
A70-FR04EH**S-*-60950

"C" Thd.

"D" Thd.

"E" Thd.

Rc 3/4

M12

M10

SAE #12

1/2-13 UNC 3/8-16 UNC

Dimensions mm (IN.)
F
19 (.75)
21 (.83)

DIMENSIONS IN
MILLIMETRES (INCHES)
Foot Mounting Type
Mounting bracket is common to that of pressure compensator model.
Refer to page 48 for the dimensions of mounting bracket.

92

"A" Series Variable Displacement Piston Pumps


Single Pump, "OBE" Type Electro-Hydraulic Proportional Pressure & Flow Control Type

PISTON PUMPS

95
(3.74)
23
(.91)
Surface of
Drain Port
63
(2.48)

Electrical Conduit Connection


G 1/2 Thd.

"E" Thd. "F" Deep


4 Places

30.2
(1.189)

22
(.87)
23
(.91)

270
(10.63)
324
(12.76)

9.56(.3764)
9.53(.3752)

127
(5.00)

21.5(.85) Dia. Through


39(1.54) Dia. Spotface
(From Rear)
4 Places

R22
161.6
(R.87)
(6.362)
Surface of
105
105 Surface of
Discharge Port (4.13) (4.13) Suction Port

Eye Bolt
(M10)
Filling Port 1
[27(1.06) Hex. Head Plug Furnished]
3

77.8
(3.063)

Amplifier Direction "R" :


A90-FR04EH*R
_S-*-60/60950

38.10(1.5000)
38.05(1.4980) Dia.
42.36(1.668)
42.18(1.661)
152.40(6.0000)
152.35(5.9980) Dia.

58.7
(2.311)

113
(4.45)

Plug 5
2(.079) Hex. Soc.

Discharge Port
32(1.26) Dia.

107
155
(4.21)
(6.10)
89.5
Air Vent 3(.12) Hex. Soc.
(3.52)
Surface of
68
68
Drain Port
(2.68) (2.68)

189
(7.44)
223
(8.78)

Drain Port 2
"C" Thd. (Both Sides)

123.7
(4.87)
119.5
(4.70)
13
(.51)

161.6
(6.362)

Surface of
Electrical Conduit Connection

"A" Series

Flange Mtg.
Amplifier Direction "L" : A90-FR04EH*_
LS-*-60/60950

Suction Port
48(1.89) Dia.
42.9
(1.689)
270
(10.63)

"D" Thd. "F" Deep


4 Places

View Arrow X
1.
2.
3.
4.
5.

Install the pump so that the "Filling Port" is at the top.


Use either port of two drain ports at your option. Keep the remaining port plugged.
Do not touch the screw because it is adjusted at the time of shipment.
For detail of amplifier, refer to page 95.
If you use the special sequence valve, remove the plug.

Model Numbers
A90-FR04EH**S-*-60
A90-FR04EH**S-*-60950

"C" Thd.

"D" Thd.

"E" Thd.

Rc 3/4

M12

M10

SAE #12

1/2-13 UNC 7/16-14 UNC

Dimensions mm (IN.)
F
19 (.75)
21 (.83)

DIMENSIONS IN
MILLIMETRES (INCHES)
Foot Mounting Type
Mounting bracket is common to that of pressure compensator model.
Refer to page 49 for the dimensions of mounting bracket.

"A" Series Variable Displacement Piston Pumps


Single Pump, "OBE" Type Electro-Hydraulic Proportional Pressure & Flow Control Type

93

Flange Mtg.
Amplifier Direction "L" : A145-FR04EH*_
LS-*-60/60950

Drain Port 2
"C" Thd. (Both Sides)

149.5
(5.89)
89
(3.50)
13
(.51)

112
(4.41)
23
(.91)

107.5
178.5
(4.23)
(7.03)
89.5
Air Vent 3(.12) Hex. Soc.
(3.52)
Surface of
72
72
Drain Port
(2.83) (2.83)

Surface of
Drain Port
70
Electrical Conduit Connection
(2.76)
G 1/2 Thd.

Discharge Port
32(1.26) Dia.
"E" Thd. "H" Deep
4 Places

30.2
(1.189)

24
(.94)
26
(1.02)
299.5
(11.79)
357.5
(14.07)

191
(7.52)
225
(8.86)
228.6
(9.000)

11.14(.4386)
11.11(.4374)

21.5(.85) Dia. Through


39(1.54) Dia. Spotface
(From Rear)
Surface of 4 Places
Suction Port

R22
(R.87)
Surface of
Discharge Port

112
112
(4.41) (4.41)
228.6
(9.000)
273
(10.75)
Eye Bolt
(M10)

Filling Port
[27(1.06) Hex. Head Plug Furnished]
3

77.8
(3.063)

Amplifier Direction "R" :


A145-FR04EH*R
_S-*-60/60950

44.45(1.7500)
44.40(1.7480) Dia.
49.39(1.944)
49.21(1.937)
152.40(6.0000)
152.35(5.9980) Dia.

58.7
(2.311)

110
(4.33)

Plug 5
2(.079) Hex. Soc.

141
(5.55)

Surface of
Electrical Conduit Connection

Suction Port
48(1.89) Dia.
Case Drain Port
5(.20) Hex. Soc.

"D" Thd. "F" Deep


4 Places

42.9
(1.689)
299.5
(11.79)

View Arrow X
1.
2.
3.
4.
5.

Install the pump so that the "Filling Port" is at the top.


Use either port of two drain ports at your option. Keep the remaining port plugged.
Do not touch the screw because it is adjusted at the time of shipment.
For detail of amplifier, refer to page 95.
If you use the special sequence valve, remove the plug.

Model Numbers
A145-FR04EH**S-*-60
A145-FR04EH**S-*-60950

"C" Thd.

"D" Thd.

"E" Thd.

Rc 3/4

M12

M10

SAE #12

1/2-13 UNC 7/16-14 UNC

Dimensions mm (IN.)
F

19 (.75)

19 (.75)

21 (.83)

20 (.79)

DIMENSIONS IN
MILLIMETRES (INCHES)
Foot Mounting Type
Mounting bracket is common to that of pressure compensator model.
Refer to page 50 for the dimensions of mounting bracket.

94

"A" Series Variable Displacement Piston Pumps


Single Pump, "OBE" Type Electro-Hydraulic Proportional Pressure & Flow Control Type

PISTON PUMPS

Detail of Amplifier
Connecting Terminal

"A" Series

LED for Power Supply


50/60 Hz Short Plug

CMG

FMG

LQC

DITHER

24 V

50Hz

Compensation Cartridge

0V

FUSE

60Hz

P GAIN

ALM
C

ALM SMQ SMP Q IN


S

P IN

CH

SPARE
FUSE

Connector for Tilt Angle Sensor

Terminal

Name

P IN

Input Signal, Pressure (+)

Input Signal (COM)

Q IN

Input Signal, Flow (+)

SMP

Sensor Monitor Output, Pressure

SMQ

Sensor Monitor Output, Tilt Angle

0V

Power Supply

24 V
ALM S

Alarm Output

ALM C

Alarm Output (COM)

CH

Output Current Check (to COM)

Note 1. For "SENSOR MONITOR" terminal, external instruments


should have input impedance of more than 10 k.
2. For "CH" terminal, external instruments should have input
impedance of more than 10 k.
3. Volume adjustment of "DITHER", "GAIN", "CMG", "FMG"
and "LQC" is made at the time of shipment.
Adjustment at the customer is not required.
4. Use shielded cable for "Input" connection.
The ground of the shielded cable must be connected to input
signal side.

Circuit Schematic
ALARM
SIG COM

P SENSOR
MONITOR

PRESS.
SENSOR

P IN
A
P GAIN

ALARM

LQC
Q IN
A
D

CMG

CH
OSC
DITHER
POSITION
SENSOR

FMG

24 V

0V

Q SENSOR
MONITOR

"A" Series Variable Displacement Piston Pumps


Single Pump, "OBE" Type Electro-Hydraulic Proportional Pressure & Flow Control Type

95

"A" Series Variable Displacement Piston Pumps Single Pump,


Pilot Pressure Control Type Pressure Compensator
Performance Characteristics

Output Flow

Graphic Symbol

M
O

Pressure

Specifications
Geometric
Displacement
cm3/rev
(cu. in. /rev)

Minimum
Adj. Flow
cm3/rev
(cu. in. /rev)

A10-FR07-12*

10.0
(.610)

2
(.122)

A16-*-R-07-*-K-32*

15.8
(.964)

A22-*-R-07-*-K-32*

Operating Pressure
MPa (PSI)
Intermittent

Minimum
Adj. Pres.
MPa (PSI)

16
(2320)

21
(3050)

4
(.244)

16
(2320)

22.2
(1.355)

6
(.366)

A37-*-R-07-*-K-32*

36.9
(2.25)

A56-*-R-07-*-K-32*

Model Numbers

Shaft Speed Range


r/min
Max.

Min.

Flange
Mtg.

Foot
Mtg.

2.0
(290)

1800

600

8.5
(18.7)

10.7
(23.6)

21
(3050)

1.2
(175)

1800

600

21
(46.3)

23.2
(51.2)

16
(2320)

16
(2320)

1.2
(175)

1800

600

21
(46.3)

23.2
(51.2)

10
(.610)

16
(2320)

21
(3050)

1.2
(175)

1800

600

29
(63.9)

33.3
(73.4)

56.2
(3.43)

12
(.732)

16
(2320)

21
(3050)

1.2
(175)

1800

600

36
(79.4)

40.3
(88.9)

A70-*R07S-60*

70.0
(4.27)

30
(1.83)

25
(3630)

25
(3630)

2
(290)

1800

600

60.3
(133)

72.3
(159)

A90-*R07S-60*

91.0
(5.55)

56
(3.42)

25
(3630)

25
(3630)

2
(290)

1800

600

77.5
(171)

98
(216)

A145-*R07S-60*

145
(8.85)

83
(5.06)

25
(3630)

25
(3630)

2
(290)

1800

600

94
(207)

119
(262)

Rated

1. Whenever setting pressure, make sure the full cut-off pressure never exceeds the maximum intermittent pressure.
2. When operating the pump exceeding the rated pressure, operating conditions are restricted.
Refer to page 33 for the details.

96

Approx. Mass
kg (lbs.)

"A" Series Variable Displacement Piston Pumps


Single Pump, Pilot Pressure Control Type Pressure Compensator

PISTON PUMPS

Model Number Designation

Series Number

-F

-R

-07

-S

-K

-32

Mounting

Direction of
Rotation

Control
Type

Port
Position

Shaft
Extension

Design
Number

Design Std.

A16
(15.8 cm3/rev)
A22
(22.2 cm3/rev)
A37
(36.9 cm3/rev)

Viewed from
Shaft End

F:
Flange Mtg.

R:
Clockwise
(Normal)

L:
Foot Mtg.

32
None:
Axial Port

07:
Pilot Pressure
Control Type
Pressure
Compensator

S:
Side Port

32
K:
Keyed Shaft

A70
(70.0 cm3/rev)
A90
(91.0 cm3/rev)
A145
(145 cm3/rev)

32

A70

A10
(10.0 cm3/rev)

Refer to
32

A56
(56.2 cm3/rev)

Series Number

"A" Series

A16

-F

Mounting

Direction of
Rotation

F:
2
Flange Mtg.
F:
Flange Mtg.
L:
Foot Mtg.

07
Control Type

-60

Port Position

Design
Number

Design Std.

12

Viewed from
Shaft End

R:
Clockwise
(Normal)

07:
Pilot Pressure
Control Type
Pressure
Compensator

60
Refer to
S:
Side Port

60
60

1. Available to supply pump with anti-clockwise rotation. Consult


Yuken for details.
2. When A10 pump is used as the foot Mtg., order the Mtg. Bracket kit
shown below separately. Refer to page 24 for dimensions of the Mtg.
bracket.
Mtg. Bracket
Kit Numbers

Approx. Mass
kg (lbs.)

LP-1A-10

2.2 (4.9)

3. Design Standards: None ........... Japanese Standard "JIS"


80 ............... European Design Standard
950 ............ N. American Design Standard

Note: The mounting bracket kit consists of a mounting bracket, 2 hex. bolts
and 2 plain washer.

Performance Characteristics
For performance characteristics, refer to models of pressure compensator type on page 36 to 43.

Pipe Flange Kit


For pipe flange, refer to form of pressure compensator type on page 34.

"A" Series Variable Displacement Piston Pumps


Single Pump, Pilot Pressure Control Type Pressure Compensator

97

Flange Mtg.

DIMENSIONS IN
MILLIMETRES (INCHES)

Japanese Standard "JIS" : A10-FR07-12


Filling Port 1
[22(.87) Hex. Head Plug Furnished]
Drain Port RC 3/8 Thd.
Pilot Port "PP"
RC 1/4 Thd.
Fully Extended
96.5(3.80)
Safety Valve
Pressure Adj. Screw
33(1.30)
3(.12) Hex. Soc.

25 25
(.98) (.98)
64.5 64.5
(2.54) (2.54)

10.5
(.41)
131
(5.16)
156
(6.14)
159.5
(6.28)

2 3

Discharge Port
RC 1/2 Thd.

11
(.43)

65
(2.56)

2 3

Suction Port
RC 1/2 Thd.

4.79(.1886)
4.76(.1874)

19.05(.75000)
Dia.
19.02(.74880)
21.24(.836)
21.08(.830)
82.55(3.2500)
82.50(3.2480) Dia.

92
(3.62)

DEC.

Fully Extended
180(7.09)
44.5(1.75)
170
(6.69)
6.5(.26)
90.5
(3.56)
52.5
25
(.98)
(2.07)

171
(6.73)
107
(4.21)
41
(1.61)

INC.
Flow Adj. Screw
13(.51) Hex.

93 (3.66)
Dia.

106
(4.17)
130
(5.12)

European Design Standard : A10-FR07-1280


N. American Design Standard : A10-FR07-12950
Filling Port

Pilot Port "PP"


"H" Thd.

Drain Port
"F" Thd.
Plug
"D" Hex.

2 3

Suction Port
"E" Thd.

Model Numbers

2 3

C
B

Discharge Port
"E" Thd.

C
B

A
159.5(6.28)

Dimensions mm (IN.)

Thread Size

A10-FR07-1280

159
(6.26)

72
(2.83)

64
(2.52)

22
(.87)

A10-FR07-12950

157
(6.18)

71
(2.80)

62
(2.44)

27
(1.06)

1/2 BSP. F 3/8 BSP. F 1/4 BSP. Tr


SAE #8

SAE #6

SAE #4

For other dimensions, refer to Japanese Standard "JIS".


1. Install the pump so that the "Filling Port" is at the top.
2. Use either port of two suction and discharge ports at your option. Keep the remaining ports
plugged.
3. As the tightening torques of suction, discharge and drain port fittings, conform to the below.

Model Numbers

65-75 (575-664)

40-50 (354-443)

A70-FR07-1280

56-62 (496-549)

33-36 (292-319)

A70-FR07-12950

47-51 (416-451)

40-50 (354-443)

A70-FR07-12

98

Tightening Torque Nm (IN. lbs.)


Suction Port &
Drain Port
Discharge Port

"A" Series Variable Displacement Piston Pumps


Single Pump, Pilot Pressure Control Type Pressure Compensator

PISTON PUMPS

Axial Port Type

"A" Series

Flange Mtg. : A16-F-R-07-K-32/3280/32950


A22-F-R-07-K-32/3280/32950
Fully Extended
227(8.94)
202
(7.95)
187
(7.36)

44.5
(1.75)
59
6.5
(2.32) (.26)
26.5
(1.04)

Filling Port
[22(.87) Hex. Head Plug Furnished]
Drain Port "C" Thd.
4.79(.1886)
4.76(.1874)

12
(.47)

96
(3.78)

109
(4.29)
82.5
(3.25)
62
(2.44)

19.05(.75000)
19.02(.74880) Dia.
21.24(.836)
21.08(.830)
82.55(3.2500)
82.50(3.2480) Dia.

187
(7.36)

25(.98)

18
(.71)

Pilot Port "PP"


"D" Thd.

12
(.47)
172
(6.77)

106
(4.17)
130
(5.12)
188
(7.40)

Flow Adj. Screw


5(.20) Hex. Soc.
DEC.
16
(.63)

Safety Valve Pressure Adj.


Screw 17(.67) Hex. Soc.

43.5
(1.71)
18
(.71)

R12
(R.47)

95(3.74) Dia.

Pilot Port "PP"


"E" Thd.

Suction Port
19(.75) Dia.

22.2
(.874)
65
(2.56)

65
(2.56)

47.6
(1.874)

INC.

1. Install the pump so that the "Filling Port" is at the top.


2. Use either port of two pilot ports at your option.
Keep the remaining port plugged.

"F" Thd. 17(.67) Deep


8 Places
Discharge Port
19(.75) Dia.

View Arrow X
Model Numbers

"C" Thd.

"D" Thd.

"E" Thd.

Rc 3/8

Rc 3/8

Rc 1/4

A16/A22-F-R-07-K-32
A16/A22-F-R-07-K-3280

3/8 BSP. F

A16/A22-F-R-07-K-32950

SAE #8

"F" Thd.
M10

3/8 BSP. F 1/4 BSP. Tr


SAE #6

SAE #4

3/8-16 UNC

DIMENSIONS IN
MILLIMETRES (INCHES)

Axial Port Type

Foot Mounting Type

Port mounting dimensions are the same as those of pressure


compensator model. Refer to page 45 for port mounting
dimensions.

Mounting bracket is common to that of pressure compensator model.


Refer to page 45 for the dimensions of mounting bracket.

"A" Series Variable Displacement Piston Pumps


Single Pump, Pilot Pressure Control Type Pressure Compensator

99

Side Port Type


Flange Mtg. : A37-F-R-07-S-K-32/3280/32950
Fully Extended
250
(9.84)
225
(8.86)
210
(8.27)
2

77
(3.03)
30
(1.18)

46.5
(1.83)
13
21
(.51)
(.83)

Pilot Port "PP"


"E" Thd.

R14
(R.55)
120(4.72) Dia.
146
(5.75)
174
(6.85)
202
(7.95)

1. Install the pump so that the "Filling Port" is at the top.


2. Use either port of two pilot ports at your option.
Keep the remaining port plugged.

71
(2.80)

INC.

86
(3.39)

25
(.98)

14
(.55)

105
(4.13)
22.23(.87520)
Dia.
22.20(.87400)
25.01(.985)
24.85(.978)
101.60(4.0000)
101.55(3.9980) Dia.

12
30.2
(1.189)
(.47)
178.5
(7.03)

Discharge Port 32(1.26) Dia.


(Rear Side)
Suction Port 32(1.26) Dia.

DEC.
Safety Valve Pressure Adj.
Screw 17(.67) Hex. Soc

6.38(.2512)
6.35(.2500)

32(1.26)

"F" Thd. "H" Deep


4 Places (Both Sides)

Flow Adj. Screw


5(.20) Hex. Soc

Filling Port
[22(.87) Hex. Head Plug Furnished]
Drain Port "C" Thd.

112
(4.41)
88.5
(3.48)
68
(2.68)
58.7
(2.311)

202
(7.95)

Pilot Port "PP"


"D" Thd.

59
(2.32)
9.5
(.37)

86
(3.39)

Surface of Suction Port

Surface of Discharge Port

View Arrow X
"C" Thd.

"D" Thd.

"E" Thd.

Rc 1/2

Rc 3/8

Rc 1/4

A37-F-R-07-S-K-3280

1/2 BSP.F

3/8 BSP.F

1/4 BSP. Tr

A37-F-R-07-S-K-32950

SAE #10

SAE #6

SAE #4

Model Numbers
A37-F-R-07-S-K-32

"F" Thd.

"H" mm (IN.)

M10

19 (.75)

7/16-14 UNC

20 (.79)

DIMENSIONS IN
MILLIMETRES (INCHES)

100

Axial Port Type

Foot Mounting Type

Port mounting dimensions are the same as those of pressure


compensator model. Refer to page 46 for port mounting
dimensions.

Mounting bracket is common to that of pressure compensator model.


Refer to page 46 for the dimensions of mounting bracket.

"A" Series Variable Displacement Piston Pumps


Single Pump, Pilot Pressure Control Type Pressure Compensator

PISTON PUMPS

Side Port Type

Pilot Port "PP"


"D" Thd.

Fully Extended
262.5(10.33)
237.5
(9.35)
222.5
(8.76)

62
(2.44)
50.5 9.5
(1.99) (.37)

"A" Series

Flange Mtg. : A56-F-R-07-S-K-32/3280/32950

Filling Port 1
[22(.87) Hex. Head Plug Furnished]
Drain Port "C" Thd.
(Both Sides)

43.5
(1.71)

Surface of Drain Port

Flow Adj. Screw


5(.20) Hex. Soc.

46.5
(1.83)

DEC.

13
(.51)

Safety Valve Pressure Adj.


Screw 5(.20) Hex. Soc.

7.97(.3138)
7.94(.3126)

12
(.47)

191
(7.52)

Pilot Port "PP"


"E" Thd.

25
(.98)

14
(.55)
30.2
(1.189)

31.75(1.2500)
31.70(1.2480) Dia.
35.32(1.391)
35.14(1.383)
101.60(4.0000)
101.55(3.9980) Dia.

"F" Thd. "H" Deep


4 Places (Both Sides)
Discharge Port 30(1.18) Dia.
(Rear Side)
Suction Port 35(1.38) Dia.

49
(1.93)

40(1.57)

138
(5.43)
97.5
(3.84)
90
(3.54)
77
(3.03)
58.7
(2.311)

236
(9.29)

41
(1.61)

R14
(R.55)
120(4.72)
Dia.

146
(5.75)
174
(6.85)
232
(9.13)

21
(.83)

1. Install the pump so that the "Filling Port" is at the top.


2. Use either port of two pilot and drain ports at your option.
Keep the remaining ports plugged.
80
(3.15)

INC.

100
(3.94)

100
(3.94)

Surface of Suction Port

Surface of Discharge Port

View Arrow X
"C" Thd.

"D" Thd.

"E" Thd.

Rc 3/4

Rc 3/8

Rc 1/4

A56-F-R-07-S-K-3280

3/4 BSP.F

3/8 BSP.F

1/4 BSP. Tr

A56-F-R-07-S-K-32950

SAE #12

SAE #6

SAE #4

Model Numbers
A56-F-R-07-S-K-32

"F" Thd.

"H" mm (IN.)

M10

19 (.75)

7/16-14 UNC

20 (.79)

DIMENSIONS IN
MILLIMETRES (INCHES)

Axial Port Type

Foot Mounting Type

Port mounting dimensions are the same as those of pressure


compensator model. Refer to page 47 for port mounting
dimensions.

Mounting bracket is common to that of pressure compensator model.


Refer to page 47 for the dimensions of mounting bracket.

"A" Series Variable Displacement Piston Pumps


Single Pump, Pilot Pressure Control Type Pressure Compensator

101

Flange Mtg. : A70-FR07S-60/6080/60950


2

Surface of Discharge Port


Surface of Drain Port

65
(2.56)

27(1.06) Dia. Spotface


4 Places
(From Rear)

19.5
(.77)
16
(.63)
18
(.71)

26.2
(1.031)

14(.55)

114.4
(4.504)
180
(7.09)

90
(3.54)

"E" Thd.
17(.67) Deep
4 Places

7.97(.3138)
7.94(.3126)

35(1.38) Dia. Spotface


(From Rear)
2 Places

31.75(1.2500)
31.70(1.2480) Dia.
35.32(1.391)
35.14(1.383)
127.00(5.0000)
126.95(4.9980) Dia.

52.4
(2.063)
Discharge Port
26(1.02) Dia.

Surface of Drain Port

18
(.71)

40
(1.57)

180.5
(7.11)

9.5
(.37)

Surface of Suction Port

182
(7.17)

62
(2.44)

Fully Extended
351.5(13.84)

95
95
(3.74)
(3.74)
73
73
(2.87) (2.87)
13
(.51)

118
(4.65)

Drain Port "C" Thd.


(Both Sides)

114.4
(4.504)
134
(5.28)
181
(7.126)
211
(8.31)

246.5
(9.70)

Surface of
Pilot Port "PP1"

Eye Bolt
M10

Filling Port
[22(.87) Hex. Head Plug Furnished]

Safety Valve Pres.


Adj. Screw
14(.55) Hex.

22(.87)

316.5
(14.46)
244
(9.61)

69.9
(2.752)

INC.

Flow Adj. Screw


17(.67) Hex.

Suction Port
38(1.50) Dia.

DEC.

View Arrow X

Case Drain Port


5(.20) Hex. Soc.

1. Install the pump so that the "Filling Port" is at the top.


2. Use either port of two pilot and drain ports at your option.
Keep the remaining ports plugged.
3. Case drain port is available for use when draining hydraulic fluid
from pump casing.
Model Numbers
A70-FR07S-60

"C" Thd.
Rc 3/4

A70-FR07S-6080

3/4 BSP.F

A70-FR07S-60950

SAE #12

165.5
(6.52)

Pilot Port "PP1"


"F" Thd.

Pilot Port "PP2"


"F" Thd.

"D" Thd. "H" Deep


35.7
(1.406)
246.5
(9.70)

View Arrow Y

"D" Thd.

"E" Thd.

M12

M10

1/2-13 UNC

3/8-16 UNC

"F" Thd.
Rc 1/4
1/4 BSP. Tr
SAE #4

"H" mm (IN.)
19 (.75)
21 (.83)

DIMENSIONS IN
MILLIMETRES (INCHES)
Foot Mounting Type
Mounting bracket is common to that of pressure compensator model.
Refer to page 48 for the dimensions of mounting bracket.

102

"A" Series Variable Displacement Piston Pumps


Single Pump, Pilot Pressure Control Type Pressure Compensator

PISTON PUMPS

Flange Mtg. : A90-FR07S-60/6080/60950

Surface of Discharge Port

Surface of Drain Port

"A" Series

Drain Port "C" Thd.


(Both Sides)
95
(3.74)
23(.91)
119.5
(4.70)
13(.51)

Surface of Suction Port


105
105
(4.13) (4.13)
68
68
(2.68) (2.68)

Surface of Drain Port

63(2.48)
9.56(.3764)
9.53(.3752)

270
(10.63)

Case Drain Port


5(.20) Hex. Soc.

21.5(.85) Dia. Through


39(1.54) Dia. Spotface
(From Rear)
4Places

Surface of Pilot Port "PP1"


2

Fully Extended
376(14.80)
341
(13.43)
268.5
(10.57)

Filling Port 1
[27(1.06) Hex. Head Plug Furnished]

17.5
(.69)

Pilot Port "PP2"


"F" Thd.
Safety Valve Pres. Adj. Screw
14(.55) Hex.
INC.
Flow Adj. Screw
17(.67) Hex.
DEC.
77.8
(3.063)
88
(3.46)
170
(6.69)

9.5
(.37)

R22(R.87)

161.6
(6.362)

Eye Bolt
M10
Pilot Port "PP1"
"F" Thd.

127
(5.00)

161.6
(6.362)

113
(4.45)
22
(.87)
23
(.91)

30.2
(1.189)

"E" Thd.
"H" Deep
4 Places

38.10(1.5000)
Dia.
38.05(1.4980)
42.36(1.668)
42.18(1.661)
152.40(6.0000)
152.35(5.9980) Dia.

58.7
(2.311)
Discharge Port
32(1.26) Dia.

190
(7.48)
190.5
(7.50)

Suction Port
48(1.89) Dia.
42.9
(1.689)
270
(10.63)

View Arrow X

"D" Thd. "H" Deep


4 Places

View Arrow Y

1. Install the pump so that the "Filling Port" is at the top.


2. Use either port of two pilot and drain ports at your option.
Keep the remaining ports plugged.
3. Case drain port is available for use when draining hydraulic fluid
from pump casing.

Model Numbers
A90-FR07S-60

"C" Thd.
Rc 3/4

A90-FR07S-6080

3/4 BSP.F

A90-FR07S-60950

SAE #12

"D" Thd.

"E" Thd.

M12

M10

1/2-13 UNC 7/16-14 UNC

"F" Thd.
Rc 1/4
1/4 BSP. Tr
SAE #4

H mm (IN.)
19 (.75)
21 (.83)

DIMENSIONS IN
MILLIMETRES (INCHES)
Foot Mounting Type
Mounting bracket is common to that of pressure compensator model.
Refer to page 49 for the dimensions of mounting bracket.

"A" Series Variable Displacement Piston Pumps


Single Pump, Pilot Pressure Control Type Pressure Compensator

103

Flange Mtg. : A145-FR07S-60/6080/60950


Drain Port "C" Thd.
(Both Sides)

Surface of Discharge Port


112
(4.41)
89
23
(3.50) (.91)
13
(.51)

Fully Extended
400.5(15.77)

Surface of Suction Port


112
112
(4.41) (4.41)
72 72
(2.83) (2.83)
15
(.59)

Surface of Drain Port

Surface of Drain Port

30.2
(1.189)

24
(.94)
26
(1.02)

299.5
(11.79)

Case Drain Port


5(.20) Hex. Soc.

21.5(.85) Dia. Through


39(1.54) Dia. Spotface
(From Rear)
4Places

Flow Adj. Screw


17(.67) Hex.
DEC.

Surface of
Pilot Port "PP1"

Eye Bolt
M10

Safety Valve Pres.


Adj. Screw
14(.55) Hex.
INC.

24
(.94)

R22(R.87)

228.6
(9.000)
273
(10.75)

Filling Port 1
[27(1.06) Hex. Head Plug Furnished]

Pilot Port "PP2"


"F" Thd.

362.5
(14.27)
290
(11.42)

Suction Port
48(1.89) Dia.
77.8
(3.063)

177
(6.97)
192
(7.56)

Pilot Port "PP1"


"F" Thd.

11.14(.4386)
11.11(.4374)

110
(4.33)

"E" Thd.
"J" Deep
4 Places

44.45(1.7500)
44.40(1.7480) Dia.
49.39(1.944)
49.21(1.937)
152.40(6.0000)
152.35(5.9980) Dia.

58.7
(2.311)
Discharge Port
32(1.26) Dia.

228.6
(9.000)
198.5
141
(7.81)
(5.55)

70
(2.76)

"D" Thd. "H" Deep


4 Places

View Arrow X
42.9
(1.689)
299.5
(11.79)

View Arrow Y
1. Install the pump so that the "Filling Port" is at the top.
2. Use either port of two pilot and drain ports at your option.
Keep the remaining ports plugged.
3. Case drain port is available for use when draining hydraulic fluid
from pump casing.
Model Numbers
A145-FR07S-60

"C" Thd.
Rc 3/4

A145-FR07S-6080

3/4 BSP.F

A145-FR07S-60950

SAE #12

"D" Thd.
M12

"E" Thd.
M10

1/2-13 UNC 7/16-14 UNC

"F" Thd.
Rc 1/4
1/4 BSP. Tr
SAE #4

H mm (IN.)

J mm (IN.)

19 (.75)

19 (.75)

21 (.83)

20 (.79)

DIMENSIONS IN
MILLIMETRES (INCHES)
Foot Mounting Type
Mounting bracket is common to that of pressure compensator model.
Refer to page 50 for the dimensions of mounting bracket.

104

"A" Series Variable Displacement Piston Pumps


Single Pump, Pilot Pressure Control Type Pressure Compensator

PISTON PUMPS

Performance Characteristics

Input Power

Output Flow

w
lo

F
ut
tp
Ou

"A" Series

"A" Series Variable Displacement Piston Pumps Single Pump,


Constant Power Control Type

Input Power

Pressure

Graphic Symbols

M
O

M
O

M
O

A16

A37/A56

A70/A145

Specifications
Model Numbers

A16-*-R-09-*-*-K-32*
A37-*-R-09-*-*-K-32*

Geometric
Displacement
cm3/rev
(cu. in. /rev)

Minimum 2
Adj. Flow
cm3/rev
(cu. in. /rev)

15.8 (.964)
36.9 (2.25)

Operating Pres.
MPa (PSI)
Max.

Shaft Speed Range


r/min

Approx. Mass
kg (lbs.)

Max.

Min.

Flange
Mtg.

Foot
Mtg.

21 (3050)

1800

600

29.0 (63.9)

31.2 (68.8)

21 (3050)

1800

600

37.0 (81.6)

41.3 (91.1)

21 (3050)

1800

600

44.0 (97.0)

48.3 (107)

A56-*-R-09-*-*-K-32*

56.2 (3.43)

A70-*R09*S-60*

70.0 (4.27)

30 (.295)

25 (3630)

1800

600

72.8 (161)

84.8 (187)

A145-*R09*S-60*

145 (8.85)

83 (5.06)

25 (3630)

1800

600

110 (243)

135 (298)

1. Maximum Operating Pressure of A16/A37/A56 varies according to Input Power Setting. See Model Number Designation for details.
2. Minimum Adjustment Flow of A70/A145 is absolutely minimum flow that can be adjusted with Flow Adjustment Screw.

A90 type pump (91 cm3/rev) is available. Ask Yuken for Details.

"A" Series Variable Displacement Piston Pumps


Single Pump, Constant Power Control Type

105

Model Number Designation


A16/A37/A56

A16

-F

-R

-09

-A

-16M

Series Number

Mounting

Direction of
Rotation

Control Type

Input Power Setting

Specify Control Pres.

A: 3.7 kW
(5 HP)
B: 5.5 kW
(7.5 HP)

E : 2.2 kW
(3 HP)
F : 1.5 kW
(2 HP)

A: 3.7 kW
(5 HP)
09: Constant B: 5.5 kW
(7.5 HP)
Power
Control
A: 3.7 kW
Type
(5 HP)
B: 5.5 kW
(7.5 HP)
C: 7.5 kW
(10 HP)
D: 11 kW
(15 HP)

C : 7.5 kW
(10 HP)
D : 11 kW
(15 HP)

A16
(15.8 cm3/rev)

A37
(36.9 cm3/rev)

F: Flange
Mtg.

L: Foot
Mtg.

Viewed from
Shaft End

R: Clockwise
(Normal)

A56
(56.2 cm3/rev)

E : 15 kW
(20 HP)
F : 18.5 kW
(25 HP)
G : 22 kW
(30 HP)

7M : 7 MPa
(1020 PSI)
10.5M : 10.5 MPa
(1520 PSI)
14M : 14 MPa
(2030 PSI)
16M : 16 MPa
(2320 PSI)
17.5M : 17.5 MPa
(2540 PSI)
21M : 21 MPa
(3050 PSI)

-K

-32

Shaft
Extension

Design
Number

Design
Std.

32

32
K: Keyed
Shaft

Refer to
3

32

A70/A145

A70

-F

09

-60

Series Number

Mounting

Direction of
Rotation

Control Type

Input Power Setting

Direction of Port

Design
Number

A70
(70 cm3/rev)

A145
(145 cm3/rev)

F: Flange
Mtg.

L: Foot
Mtg.

Viewed from
Shaft End

R: Clockwise
(Normal)

09: Constant
Power
Control
Type

A: 15 kW
(20 HP)
B: 18.5 kW
(25 HP)

E : 22 kW
(30 HP)
F : 30 kW
(40 HP)

A: 15 kW
(20 HP)
B: 18.5 kW
(20 HP)
C: 22 kW
(30 HP)
D: 30 kW
(40 HP)

E : 37 kW
(50 HP)
F : 45 kW
(60 HP)
G : 55 kW
(75 HP)
H : 75 kW
(100 HP)

Design
Std.

60

Refer to
3

S: Side Port
60

1. Available to supply pump with anti-clockwise rotation. Consult Yuken for details.
2. Specify control pressure of A16/A37/A56 with lower than Maximum Operating Pressure depending on Input Power Setting.
Performance
Characteristics
Model
A16
A37
A56

Maximum Operating Pressure


MPa (PSI)
1.5 kW (2 HP) 2.2 kW (3 HP) 3.7 kW (5 HP) 5.5 kW (7.5 HP) 7.5 kW (10 HP) 11 kW (15 HP) 15 kW (20 HP) 18.5 kW (25 HP) 22 kW(30 HP)
21 (3050)
21 (3050)
10.5 (1520) 16 (2320)
21 (3050)
16 (2320)
21 (3050)
21 (3050)
10.5 (1520) 14 (2030) 17.5 (2540) 21 (3050)
21 (3050)
21 (3050)
21 (3050)

3. Design Standards: None ........... Japanese Standard "JIS"


80 ............... European Design Standard
950 ............ N. American Design Standard

Pipe Flange Kits


Pipe flange kits are available. When ordering, specify the kit number from the table below.
Pipe Flange Kit Numbers
Socket Welding 1
Butt Welding
3
3
3
Japanese
Japanese
N. Ameraican
N. Ameraican
N. Ameraican
Std. "JIS" &
Std. "JIS" &
Design
Design
Design
European
European
Standard
Standard
Standard
Design Std.
Design Std.

Threaded Connection
Pump Model
Numbers

A16- -R-09

*
A37-*-R-09
A56-*-R-09
A70-*-R-09
A145- -R-09

Name of Port

Suction
Discharge
Suction
Discharge
Suction
Discharge
Suction
Discharge

Japanese
Std. "JIS"

European
Design Std.

F5-06-A-10

F5-06-A-1080

F5-10-A-10
F5-06-A-10
F5-12-A-10
F5-08-A-10
F5-16-A-10
F5-10-A-10

F5-10-A-1080
F5-06-A-1080
F5-12-A-1080
F5-08-A-1080
F5-16-A-1080
F5-10-A-1080

F5-06-B-10
2

F5-06-B-1090

F5-10-B-10
F5-06-B-10
F5-12-B-10
F5-08-B-10
F5-16-B-10
F5-10-B-10

F5-10-B-1090
F5-06-B-1090
F5-12-B-1090
F5-08-B-1090
F5-16-B-1090
F5-10-B-1090

F5-06-C-10
2

F5-10-C-10
F5-06-C-10
F5-12-C-10
F5-08-C-10
F5-16-C-10
F5-10-C-10

F5-06-C-1090
2

F5-10-C-1090
F5-06-C-1090
F5-12-C-1090
F5-08-C-1090
F5-16-C-1090
F5-10-C-1090

1. In case of using socket welding flanges, there is a case where the operating pressure should be set lower than the normal because of strength of hat
flanges. Therefore, please pay cautious attention to the operating pressure when the socket welding flanges are used.
2. Discharge port for pump model "A16" is available only the threaded connections.
3. As dimensions of the pipe flange mounting surface are conformed to SAE 4 Bolt Split Flange (Standard Pressure Series), pipe flanges conforming
to the SAE Standards can be used.
Detail of the pipe flange kits are shown on page 824.

106

"A" Series Variable Displacement Piston Pumps


Single Pump, Constant Power Control Type

PISTON PUMPS

Typical Performance Characteristics at 1500 r/min


A70

U.S.GPM

U.S.GPM
L/min
200

L/min
8 30
5.5 kW
Input Power
20

50

kW HP
6
8

2.2 kW

10

3.5
(500)

7
(1000)

30 40

30

Output Flow

30

22 kW

100

18.5 kW
15 kW

20

20
15 20

1.5 kW
0
0

30 kW

25

Output Flow

3.7 kW

Input Power

40 150

5
Input Power

Output Flow

kW HP
40
50
35

Input Power

Output Flow

"A" Series

A16

10. 5
(1500)
Pressure

14
(2000)

17. 5
(2500)

0
0
21 MPa
(3000) (PSI)

30 kW

50

10

22 kW

10

10

18.5 kW
15 kW

0
0

10
1000

0 0
30 MPa

20
2000
Pressure

3000

4000

PSI

A37
U.S.GPM
kW HP
12 16
Input Power
50
Output Flow

12

10

7.5 kW
40

5.5 kW

30
6

A145

10

20

10

L/min
300

50

3.5
(500)

7
(1000)

10. 5
(1500)
Pressure

14
(2000)

17. 5
(2500)

0
21 MPa
(3000) (PSI)

Output Flow

70
45 kW
60

Input Power 55 kW

Output Flow

60

3.7 kW
0

37 kW

U.S.GPM
70

4
3

kW HP
75 100

55 kW

200

70
60
40

40
37 kW
30

30

30 kW
100

22 kW 20

20
30 kW
10
0

U.S.GPM
L/min 5.5 kW 7.5 kW11 kW 15 kW
120

22 kW

30

20
15

100

16
10

20

20
2000
Pressure

3000

10

0 0
30 MPa
4000

PSI

24

60
40

10
1000

30

20

Output Flow

80

10

40

20
10

22 kW

50

Input Power

Output Flow

25

18.5 kW kW HP
24 32
Input Power

80

50
45 kW

A56

90

Input Power

11 kW

Input Power

15

L/min
60 Output Flow

0
0

3.7 kW
3.5
(500)

7
(1000)

10. 5
(1500)
Pressure

14
(2000)

17. 5
(2500)

0 0
21 MPa
(3000) (PSI)

"A" Series Variable Displacement Piston Pumps


Single Pump, Constant Power Control Type

107

Flange Mtg. : A16-F-R-09-*-K-32/3280/32950


Filling Port 2
[22(.87) Hex. Head Plug Furnished]
44.5
(1.75)
6.5
(.26)

Surface of Suction Port


257
(10.12)
229
(9.02)
172
(6.77)
26.5
(1.04)

252
(9.92)

R12
(R.47)
18
(.71)

96
(3.78)

19.05(.7500)
Dia.
19.02(.7488)
21.24(.836)
21.08(.830)
82.55(3.2500)
Dia.
82.50(3.2480)

12
(.47)

4.79(.1886)
4.76(.1874)

12
(.47)

Fully Extended
111
(4.37)

25
(.98)

78
(3.07)

130
(5.12)
106
(4.17)

Drain Port
"C" Thd.

95(3.74) Dia.

Pressure Adj. Screw

Fully Extended
245
(9.65)
63.5
(2.50)

47.6
(1.874)

Suction Port
19(.75) Dia.

"E" Thd. 19(.75) Deep


4 Places
22.2
(.874)
32.5
(1.28)
94
(3.70)

Input Power Setteing Screw


56
(2.20)
87
(3.43)

Discharge Port
"D" Thd.

View Arrow X
"C" Thd.

"D" Thd.

Rc 3/8

G 1/2

A16-F-R-09-*-K-3280

3/8 BSP.F

1/2 BSP.F

A16-F-R-09-*-K-32950

SAE #8

SAE #8

Model Numbers
A16-F-R-09-*-K-32

1. Detail of Discharge Port


[For Japanese Standard]

0.5
(.020)

17
(.67)
2.5
(.098)

M10
3/8-16 UNC

2. Install the pump so that the "Filling Port" is at the top.


3. Do not touch the screw because it is adjusted at the time of shipment.

G1/2 Thd.

22.6(.89) Dia.

34(1.34) Dia.

15

"E" Thd.

DIMENSIONS IN
MILLIMETRES (INCHES)

Foot Mounting Type


Mounting bracket is common to that of pressure compensator model.
Refer to page 45 for the dimensions of mounting bracket.

108

"A" Series Variable Displacement Piston Pumps


Single Pump, Constant Power Control Type

PISTON PUMPS

59
(2.32)
9.5
(.37)

Filing Port 1
[22(.87) Hex. Head Plug Furnished]

101
(3.98)

6.38(.2512)
6.35(.2500)

Pressure Gauge Connection


for Pump Discharge Pressure

195
(7.68)
228
(8.98)
282
(11.10)
Surface of Suction Port

"D" Thd.

Pressure Adj. Screw

R14
(R.55)

22.23(.8752)
Dia.
22.20(.8740)
25.01(.985)
24.85(.978)
101.60(4.0000)
Dia.
101.55(3.9980)

12
(.47)

14
(.55)
25
(.98)

105
(4.13)

Fully Extended
155
(6.10)
7
(.28)

101
(3.98)

32
(1.26)

90
(3.54)

30
(1.18)

Drain Port "C" Thd.

"A" Series

Flange Mtg. : A37-F-R-09-*-K-32/3280/32950

146
(5.75)
174
(6.85)

120(4.72) Dia.

Fully Extended
141
(5.55)

Input Power Setting Screw

Discharge Port
20(.79) Dia.

1. Install the pump so that the "Filling Port" is at the top.


2. Do not touch the screw because it is adjusted at the time of shipment.

47.6
(1.874)

58.7
(2.311)

Suction Port
30(1.18) Dia.

"F" Thd. 19(.75) Deep


4 Places

"E" Thd. "H" Deep


4 Places
30.2
(1.189)
36
(1.42)

22.2
(.874)
42
(1.65)

View Arrow X
Model Numbers
A37-F-R-09-*-K-32

"C" Thd.

"D" Thd.

Rc 1/2

Rc 1/4

A37-F-R-09-*-K-3280

1/2 BSP.F

1/4 BSP.Tr

A37-F-R-09-*-K-32950

SAE #10

SAE #4

"E" Thd.

"F" Thd.

"H" mm (IN.)

M10

M10

19 (.75)

7/16-14 UNC

3/8-16 UNC

20 (.79)

DIMENSIONS IN
MILLIMETRES (INCHES)

60 74
(2.362) (2.91)
39
115
(4.53)
(1.54)

14
(.55)
15
(.59)
102
(4.02)

14(.55) Dia. Through


28(1.10) Dia. Spotface
4 Places

3
(.12)

Foot Mtg. : A37-L-R-09-*-K-32/3280/32950

120
(4.72)
95
95
(3.740) (3.740)
230
(9.06)

For other dimensions, refer to "Flange Mtg.".

"A" Series Variable Displacement Piston Pumps


Single Pump, Constant Power Control Type

109

Flange Mtg. : A56-F-R-09-*-K-32/3280/32950


Filling Port 1
[22(.87) Hex. Head Plug Furnished]
50.5
(1.99)
43.5
(1.71)

Drain Port 2
"C" Thd. (Both Sides)

41
(1.61)

Pressure Gauge Connection


for Pump Discharge Pressure
"D" Thd.

14
(.55)

31.75(1.2500)
Dia.
31.70(1.2480)
35.32(1.391)
35.14(1.383)
101.60(4.0000)
Dia.
101.55(3.9980)

207
(8.15)
240
(9.45)
294
(11.57)
Surface of Suction Port

Surface of Drain Port

7.97(.3138)
7.94(.3126)
25
(.98)

161
(6.34)
90
(3.54)
7
(.28)

12
(.47)

49
(1.93)

Surface of Drain Port


40
(1.57)

98
(3.86)

62
(2.44)
9.5
(.37)

R14
(R.55)

120(4.72) Dia.
146
(5.75)
174
(6.85)
232
(9.13)

Pressure Adj. Screw


Fully Extended
141
(5.55)

Input Power Setting Screw

Discharge Port
20(.79) Dia.

1. Install the pump so that the "Filling Port" is at the top.


2. Use either port of two drain ports at your option.
Keep the remaining port plugged.
3. Do not touch the screw because it is adjusted at the time of shipment.

47.6
(1.874)

58.7
(2.311)

Suction Port
35(1.38) Dia.

"E" Thd. "H" Deep


4 Places

"F" Thd. "H" Deep


4 Places
22.2
(.874)
44
(1.73)

30.2
(1.189)
38
(1.50)

View Arrow X

A56-F-R-09-*-K-32950

"D" Thd.

Rc 3/4

Rc 1/4

"E" Thd.

"F" Thd.

"H" mm (IN.)

M10

M10

19 (.75)

7/16-14 UNC

3/8-16 UNC

20 (.79)

3/4 BSP.F 1/4 BSP.Tr


SAE #12

SAE #4

14(.55) Dia. Through


28(1.10) Dia. Spotface
4 Places

Foot Mtg. : A56-L-R-09-*-K-32/3280/32950

DIMENSIONS IN
MILLIMETRES (INCHES)

60 77
(2.362)(3.03)
42
115
(4.53)
(1.65)

14
(.55)
15
(.59)
102
(4.02)

A56-F-R-09-*-K-3280

"C" Thd.

(.12)

Model Numbers
A56-F-R-09-*-K-32

120
(4.72)
95
95
(3.740) (3.740)
230
(9.06)

For other dimensions, refer to "Flange Mtg.".

110

"A" Series Variable Displacement Piston Pumps


Single Pump, Constant Power Control Type

PISTON PUMPS

"E" Thd. 17(.67) Deep


4 Places

27(1.06) Dia. Spotface


(From Rear) 4 places
188
95
Surface of Suction Port
(7.40)
(3.74)
Surface of Drain Port
Surface of Drain Port
73 73
(2.87)(2.87)

Input Power Setting Screw "A"

18
(.71)
212.5
(8.37)
3

Input Power Setting Screw "B"

35(1.38) Dia. Spotface


(From Rear) 2 places

114.4
(4.504)
134
(5.28)
181
(7.126)
211
(8.31)

Filling Port 1
[22(.87) Hex. Head Plug Furnished]

Safety Valve Pressure


Adj. Screw
14(.55) Hex.

14
(.55)

Discharge Port
18(.71) Dia.
52.4
(2.063)

7.97(.3138)
7.94(.3126)

31.75(1.2500)
Dia.
31.70(1.2480)
35.32(1.391)
35.14(1.383)
127.00(5.0000)
Dia.
126.95(4.9980)

26.2
(1.031)

90
(3.54)

18
(.71)
114.4
(4.504)
180
(7.09)
118
182
(4.65)
(7.17)

62
(2.44)
19.5
(.77)
9.5
(.37)
40
(1.57)

180.5
(7.11)

Fully Extended
351.5
(13.84)
Drain Port 2
65
"C" Thd. (Both Sides)
(2.56)

"A" Series

Flange Mtg. : A70-FR09*S-60/6080/60950

Eye Bolt
M10

INC.
Suction Port
38(1.50) Dia.

DEC.

69.9
(2.752)

Flow Adj. Screw


17(.67) Hex.

"D" Thd. "F" Deep


4 Places

View Arrow Y
Case Drain Port
5(.20) Hex. Soc.

35.7
(1.406)
246.5
(9.70)

View Arrow X

1. Install the pump so that the "Filling Port" is at the top.


2. Use either port of two drain ports at your option.
Keep the remaining port plugged.
3. Do not touch the screw because it is adjusted at the time of shipment.
4. Case drain port is available for use when draining hydraulic fluid from pump casing.
Model Numbers
A70-FR09*S-60

"C" Thd.
Rc 3/4

A70-FR09*S-6080

3/4 BSP.F

A70-FR09*S-60950

SAE #12

"D" Thd.

"E" Thd.

F mm (IN.)

M12

M10

19 (.75)

1/2-13 UNC

3/8-16 UNC

21 (.83)

DIMENSIONS IN
MILLIMETRES (INCHES)
Foot Mounting Type
Mounting bracket is common to that of pressure compensator model.
Refer to page 48 for the dimensions of mounting bracket.

"A" Series Variable Displacement Piston Pumps


Single Pump, Constant Power Control Type

111

Flange Mtg. : A145-FR09*S-60/6080/60950


Input Power Setting Screw "B"

Drain Port 2
"C" Thd. (Both Sides)
112
214
112
Surface of Discharge Port
Surface of Suction Port
(4.41)
(8.43)
(4.41)
89
23
(3.50) (.91)
72 72
Surface of Drain Port
Surface of Drain Port
(2.83)(2.83)
13
11.14(.4386)
(.51)
11.11(.4374)
70
(2.76)

Fully Extended
397
(15.63)

"E" Thd. "H" Deep


4 Places
58.7
(2.311)
Case Drain Port
5(.20) Hex. Soc.

24
(.94)
299.5
(11.79)

44.45(1.7500)
44.40(1.7480) Dia.
49.39(1.994)
49.21(1.937)
152.40(6.0000)
152.35(5.9980) Dia.

YUKEN

228.6
(9.000)
198.5
141
(7.81)
(5.55)

57
(2.24)

30.2
(1.189)

Discharge Port
32(1.26) Dia.

Fully Extended
246
(9.69)

110
(4.33)

Input Power Setting Screw "A"

21.5(.85) Dia. Through


39(1.54) Dia. Spotface
(From Rear)
4 Places

R22
(R.87)

228.6
(9.000)
273
(10.75)

Eye Bolt
M10

INC.
Pressure Adj. Screw
17(.67) Hex.

Filling Port 1
[27(1.06) Hex. Head Plug Furnished]

Flow Adj. Screw


17(.67) Hex.

DEC.

Suction Port
48(1.89) Dia.
77.8
(3.063)

1. Install the pump so that the "Filling Port" is at the top.


2. Use either port of two drain ports at your option.
Keep the remaining port plugged.
3. Do not touch the screw because it is adjusted at the time of shipment.
4. Case drain port is available for use when draining hydraulic fluid from
pump casing.

"D" Thd. "F" Deep


4 Places
42.9
(1.689)
299.5
(11.79)

View Arrow X

"C" Thd.

Model Numbers
A145-FR09*S-60

Rc 3/4

A145-FR09*S-6080

3/4 BSP.F

A145-FR09*S-60950

SAE #12

"D" Thd.

"E" Thd.

F mm (IN.)

H mm (IN.)

M12

M10

19 (.75)

19 (.75)

1/2-13 UNC

7/16-14 UNC

21 (.83)

20 (.79)

DIMENSIONS IN
MILLIMETRES (INCHES)
Foot Mounting Type
Mounting bracket is common to that of pressure compensator model.
Refer to page 50 for the dimensions of mounting bracket.

112

"A" Series Variable Displacement Piston Pumps


Single Pump, Constant Power Control Type

PISTON PUMPS

Graphic Symbol

M
O

"A" Series

"A" Series Variable Displacement Piston Pumps Double Pumps,


Pressure Compensator Type

M
O

Specifications
Min. Adj.
Flow
cm3/rev
(cu.in./rev)

Outboard Pump

15.8 (.964)

4 (.244)

16 (2320)

21 (3050)

Inboard Pump

15.8 (.964)

4 (.244)

16 (2320)

21 (3050)

Outboard Pump

15.8 (.964)

4 (.244)

16 (2320)

21 (3050)

Inboard Pump

22.2 (1.355)

6 (.366)

16 (2320)

16 (2320)

Outboard Pump

22.2 (1.355)

6 (.366)

16 (2320)

16 (2320)

Inboard Pump

22.2 (1.355)

6 (.366)

16 (2320)

16 (2320)

Outboard Pump

15.8 (.964)

4 (.244)

16 (2320)

21 (3050)

Inboard Pump

36.9 (2.25)

10 (.610)

16 (2320)

21 (3050)

Outboard Pump

22.2 (1.355)

6 (.366)

16 (2320)

16 (2320)

Inboard Pump

36.9 (2.25)

10 (.610)

16 (2320)

21 (3050)

Outboard Pump

15.8 (.964)

4 (.244)

16 (2320)

21 (3050)

Inboard Pump

56.2 (3.43)

12 (.732)

16 (2320)

21 (3050)

Outboard Pump

22.2 (1.355)

6 (.366)

16 (2320)

16 (2320)

Inboard Pump

56.2 (3.43)

12 (.732)

16 (2320)

21 (3050)

Outboard Pump

15.8 (.964)

4 (.244)

16 (2320)

21 (3050)

Inboard Pump

70.0 (4.27)

30 (1.831)

25 (3630)

28 (4060)

Outboard Pump

22.2 (1.355)

6 (.366)

16 (2320)

16 (2320)

Inboard Pump

70.0 (4.27)

30 (1.831)

25 (3630)

28 (4060)

Outboard Pump

36.9 (2.25)

10 (.610)

16 (2320)

21 (3050)

Inboard Pump

70.0 (4.27)

30 (1.831)

25 (3630)

28 (4060)

Outboard Pump

15.8 (.964)

4 (.244)

16 (2320)

21 (3050)

Inboard Pump

91.0 (5.55)

56 (3.42)

25 (3630)

28 (4060)

Outboard Pump

22.2 (1.355)

6 (.366)

16 (2320)

16 (2320)

Inboard Pump

91.0 (5.55)

56 (3.42)

25 (3630)

28 (4060)

Outboard Pump

36.9 (2.25)

10 (.610)

16 (2320)

21 (3050)

Inboard Pump

91.0 (5.55)

56 (3.42)

25 (3630)

28 (4060)

Outboard Pump

56.2 (3.43)

12 (.732)

16 (2320)

21 (3050)

Inboard Pump

91.0 (5.55)

56 (3.42)

25 (3630)

28 (4060)

Outboard Pump

15.8 (.964)

4 (.244)

16 (2320)

21 (3050)

Inboard Pump

145 (8.85)

83 (5.06)

25 (3630)

28 (4060)

Model Numbers

A1616-*R01*01**K-32*
A1622-*R01*01**K-32*
A2222-*R01*01**K-32*
A1637-*R01*01**K-32*
A2237-*R01*01**K-32*
A1656-*R01*01**K-32*
A2256-*R01*01**K-32*
A1670-*R01*01**-60*
A2270-*R01*01**-60*
A3770-*R01*01**-60*
A1690-*R01*01**-60*
A2290-*R01*01**-60*
A3790-*R01*01**-60*
A5690-*R01*01**-60*
A16145-*R01*01**-60*
A22145-*R01*01**-60*
A37145-*R01*01**-60*
A56145-*R01*01**-60*

Operating Pressure
MPa (PSI)

Geometric
Displacement
cm3/rev
(cu.in./rev)

Rated

22.2 (1.355)

6 (.366)

16 (2320)

16 (2320)

145 (8.85)

83 (5.06)

25 (3630)

28 (4060)

Outboard Pump

36.9 (2.25)

10 (.610)

16 (2320)

21 (3050)

Inboard Pump

145 (8.85)

83 (5.06)

25 (3630)

28 (4060)

Outboard Pump

56.2 (3.43)

12 (.732)

16 (2320)

21 (3050)

Inboard Pump

145 (8.85)

83 (5.06)

25 (3630)

28 (4060)

Approx. Mass
kg (lbs.)

Min.

Flange
Mtg.

Foot
Mtg.

1800

600

35.5
(98.3)

37.7
(83.1)

1800

600

35.5
(98.3)

37.7
(83.1)

1800

600

35.5
(98.3)

37.7
(83.1)

1800

600

50
(110)

54.3
(120)

1800

600

50
(110)

54.3
(120)

1800

600

54.5
(120)

58.8
(130)

1800

600

54.5
(120)

58.8
(130)

1800

600

77.5
(171)

89.5
(197)

1800

600

77.5
(171)

89.5
(197)

1800

600

86.5
(191)

98.5
(217)

1800

600

88
(194)

108.5
(239)

1800

600

88
(194)

108.5
(239)

1800

600

100.5
(222)

121
(267)

1800

600

107.5
(237)

128
(282)

1800

600

109
(240)

134
(295)

1800

600

109
(240)

134
(295)

1800

600

121.5
(268)

146.5
(323)

1800

600

128.5
(283)

153.5
(338)

Intermittent Max.

Inboard Pump

Outboard Pump

Shaft Speed
Range
r/min

Consult Yuken when detailed material such as dimensions figures is required.

"A" Series Variable Displacement Piston Pumps


Double Pumps, Pressure Compensator Type

113

Model Number Designation


A1637

-F

Series
Number

Mounting

Direction
of
Rotation

A1616
(15.8/15.8
cm3/rev)
A1622
(15.8/22.2
cm3/rev)
A2222
(22.2/22.2
cm3/rev)
A1637
(15.8/36.9
cm3/rev)
A2237
(22.2/36.9
cm3/rev)
A1656
(15.8/56.2
cm3/rev)
A2256
(22.2/56.2
cm3/rev)
A1670
(15.8/70.0
cm3/rev)
A2270
(22.2/70.0
cm3/rev)
A3770
(36.9/70.0
cm3/rev)
A1690
(15.8/91.0
cm3/rev)
A2290
(22.2/91.0
cm3/rev)
A3790
(36.9/91.0
cm3/rev)
A5690
(56.2/91.0
cm3/rev)
A16145
(15.8/145
cm3/rev)
A22145
(22.2/145
cm3/rev)
A37145
(36.9/145
cm3/rev)
A56145
(56.2/145
cm3/rev)

Viewed
from
Shaft
End

Outboard Pump

Inboard Pump (Driven End)

01

01

Control
Type

Pres. Adj. Range


MPa(PSI)

Control
Type

Pres. Adj. Range


MPa(PSI)

32

32
K:
Keyed
Shaft

B: 1.2- 7 (170-1020)
C: 1.2-16 (170-2320)

32

32

B: 1.2- 7 (170-1020)
C: 1.2-16 (170-2320)
H: 1.2-21 (170-3050)

B: 1.2- 7 (170-1020)
C: 1.2-16 (170-2320)
H: 1.2-21 (170-3050)

32

B: 1.2- 7 (170-1020)
C: 1.2-16 (170-2320)

L:
Foot
Mtg.

Design
Std.

32

B: 1.2- 7 (170-1020)
C: 1.2-16 (170-2320)
H: 1.2-21 (170-3050)

32
S:
Side Port

B: 1.2- 7 (170-1020)
C: 1.2-16 (170-2320)
H: 1.2-21 (170-3050)
1 01:
R:
B: 1.2- 7 (170-1020)
Clockwise Pressure C: 1.2-16 (170-2320)
Compen(Normal)
sator Type

B: 1.2- 7 (170-1020)
C: 1.2-16 (170-2320)

B: 1.2- 7 (170-1020)
C: 1.2-16 (170-2320)

F:
Flange
Mtg.

-32

Port
Design
Position of Shaft
Outboard Extension Number
Pump

B: 1.2- 7 (170-1020)
C: 1.2-16 (170-2320)
H: 1.2-21 (170-3050)

B: 1.2- 7 (170-1020)
C: 1.2-16 (170-2320)
H: 1.2-21 (170-3050)

60

01:
Pressure
Compensator Type

60
None:
Axial Port

B: 1.2- 7 (170-1020)
C: 1.2-16 (170-2320)
H: 1.2-21 (170-3050)

60

B: 1.2- 7 (170-1020)
C: 1.2-16 (170-2320)
H: 1.2-21 (170-3050)

Refer to
2

60

B: 1.2- 7 (170-1020)
C: 1.2-16 (170-2320)

60
B: 1.2- 7 (170-1020)
C: 1.5-16 (220-2320)
H: 1.8-21 (260-3050)
K: 2.0-28 (290-4060)

None:
Keyed
Shaft

60

60

60
B: 1.2- 7 (170-1020)
C: 1.2-16 (170-2320)

60

60

B: 1.2- 7 (170-1020)
C: 1.2-16 (170-2320)
H: 1.2-21 (170-3050)

1. Available to supply pump with anti-clockwise rotation. Consult Yuken


for details.

114

60
2. Design Standards: None ........... Japanese Standard "JIS"
80 ............... European Design Standard
950 ............. N. American Design Standard

"A" Series Variable Displacement Piston Pumps


Double Pumps, Pressure Compensator Type

PISTON PUMPS

Graphic Symbol

"A" Series

"A" Series Piston Pumps Variable / Fixed Double Pumps

Model Number Designation


A16R1

-F

Series
Mounting
Number

A22R1

A56R1

A70R1

A90R1

Inboard Pump (Driven End)

01

Direction
of
Control Type
Rotation

-23

Pres. Adj. Range


MPa(PSI)

Nominal
Displacement
cm3/rev

Discharge
Port
Position

Suction
Port
Position

B: 1.2 - 7 (170 - 1020)


C: 1.2 - 16 (170 - 2320)
H: 1.2 - 21 (170 - 3050)
1 01:
R:
Clockwise Pressure
(Normal) Compensator
Type

6, 8
10, 12
14, 17
19, 23
25, 31

-32

Shaft
Design
Extension Number

*
Design
Std.

32

K:
Keyed
Shaft

32

32

32
A: Up

A: Up
60

B: 1.2 - 7 (170 - 1020)


C: 1.5 - 16 (220 - 2320)
H: 1.8 - 21 (260 - 3050)
K: 2.0 - 28 (290 - 4060)

60

A145R1

None:
Keyed
Shaft

A70R2

A90R2

Viewed from
Shaft End

B: 1.2 - 7 (170 - 1020)


C: 1.2 - 16 (170 - 2320)

F:
Flange
Mtg.
L:
Foot
Mtg.

Outboard Pump

B: 1.2 - 7 (170 - 1020)


C: 1.2 - 16 (170 - 2320)
H: 1.2 - 21 (170 - 3050)

Viewed
from
Shaft
End

A16R1

A37R1

B: 1.2 - 7 (170 - 1020)


C: 1.5 - 16 (220 - 2320)
H: 1.8 - 21 (260 - 3050)
K: 2.0 - 28 (290 - 4060)

41, 47
53, 59
65

Refer to
2

60

60

60

60

A145R2
1. Available to supply pump with anti-clockwise rotation. Consult Yuken for details.
2. Design Standards: None ........... Japanese Standard "JIS"
80 ............... European Design Standard
950 ............. N. American Design Standard

Consult Yuken when detailed material such as dimensions figures is required.

"A" Series Piston Pumps


Variable / Fixed Double Pumps

115

Specifications
Geometric
Displacement
cm3/rev
(cu.in./rev)

Model Numbers

Outboard Pump

A16R1-*R01*-*AAK-32*

Inboard Pump
Inboard Pump
Inboard Pump
Inboard Pump
Inboard Pump
Inboard Pump

A70R2-*R01*-*AA-60*
A90R2-*R01*-*AA-60*
A145R2-*R01*-*AA-60*

145 (8.85)

16 (2320)
25 (3630)
25 (3630)
25 (3630)

21 (3050)
21 (3050)
28 (4060)
28 (4060)
28 (4060)

Refer to the following table


70.0 (4.27)

25 (3630)

28 (4060)

Refer to the following table


91.0 (5.55)

Outboard Pump
Inboard Pump

16 (2320)

Refer to the following table

Outboard Pump
Inboard Pump

16 (2320)

Refer to the following table


91.0 (5.55)

Outboard Pump
Inboard Pump

16 (2320)

Refer to the following table


70.0 (4.27)

Outboard Pump
Inboard Pump

21 (3050)

Refer to the following table


56.2 (3.43)

Outboard Pump

A90R1-*R01*-*AA-60*

16 (2320)

Refer to the following table


36.9 (2.25)

Outboard Pump

A70R1-*R01*-*AA-60*

A145R1-*R01*-*AA-60*

22.2 (1.355)

Outboard Pump

A56R1-*R01*-*AAK-32*

Intermittent

Refer to the following table

Outboard Pump

A37R1-*R01*-*AAK-32*

Rated

Refer to the following table


15.8 (.964)

Outboard Pump

A22R1-*R01*-*AAK-32*

Operating Pressure
MPa (PSI)

25 (3630)

28 (4060)

Refer to the following table


145 (8.85)

25 (3630)

28 (4060)

Geometric Displacement and Max. Pressure of


Outboard Pump

116

Model Numbers

Geometric
Displacement
cm3/rev
(cu.in./rev)

A*R1-*R01*-6

5.8 (.354)

A*R1-*R01*-8

8.0 (.488)

Max Pres. MPa (PSI)


Anti-Wear
Type

R&O
Type

21
(3050)

A*R1-*R01*-10

9.4 (.574)

A*R1-*R01*-12

12.2 (.744)

A*R1-*R01*-14

13.7 (.836)

A*R1-*R01*-17

16.6 (1.013)

A*R1-*R01*-19

18.6 (1.135)

A*R1-*R01*-23

22.7 (1.385)

17.5 (2540)

A*R1-*R01*-25

25.3 (1.544)

15 (2180)

15 (2180)

A*R1-*R01*-31

31.0 (1.892)

12 (1740)

12 (1740)

A*R2-*R01*-26

26.6 (1.623)

A*R2-*R01*-33

33.3 (2.03)

A*R2-*R01*-41

41.3 (2.52)

A*R2-*R01*-47

47.2 (2.88)

20 (2900)

A*R2-*R01*-53

52.5 (3.20)

18 (2610)

A*R2-*R01*-59

58.2 (3.55)

16 (2320)

A*R2-*R01*-65

64.7 (3.95)

14 (2030)

21
(3050)

16
(2320)

21
(3050)
14
(2030)

"A" Series Piston Pumps


Variable / Fixed Double Pumps

Shaft Speed
Range
r/min

Approx. Mass
kg (lbs.)

Max.

Min.

Flange
Mtg.

Foot
Mtg.

1800

750

28.8
(63.5)

31.0
(68.4)

1800

750

28.8
(63.5)

31.0
(68.4)

1800

750

39
(86.0)

43.3
(95.5)

1800

750

47
(104)

51.3
(113)

1800

750

66
(146)

78
(172)

1800

750

82
(181)

105
(232)

1800

750

102
(225)

129
(284)

1800

600

72.5
(160)

84.5
(186)

1800

600

91.5
(202)

112
(247)

1800

600

112
(247)

137
(302)

"

" Series Variable Displacement Piston Pumps

Pressure Compensator Type

Constant Power (Torque)


Control Type

Load Sensing Type

"A3H" Series Variable Displacement Piston Pumps


Geometric Displacement
Pump Type

Graphic
Symbol

.1
1

.2
2

.5
5

10

20

50

100

cu. in./rev
10 15
200 300
cm3/rev

Maximum
Operating
Pressure
MPa
(PSI)

Page

35
(5080)

120

A3H16
A3H37
A3H56
Single Pump

A3H71

A3H100
A3H145
A3H180

Three control types are available such as pressure compensator type. Refer to page 121.

117

Hydraulic Fluids
Hydraulic Fluids

Control of Contamination

Use petroleum base oils such as anti-wear type hydraulic


oils or R & O (Rust and Oxidation inhibitor) type
hydraulic oils equivalent to ISO VG-32 or 46.
The recommended viscosity range is from 20 to 400
mm2/s (98 to 1800 SSU) and temperature range is from 0
to 60C (32 to 140F), both of which have to be satisfied
for the use of the above hydraulic oils.

Due caution must be paid to maintaining control over


contamination of the operating oil which can otherwise lead
to breakdowns and shorten the life of the unit. Please maintain the degree of contamination within NAS Grade 10.
The suction port must be equipped with at least a 100
m (150 mesh) reservoir type filter and the return line
must have a line filter of under 10 m.

Instructions
Mounting

Drain Piping

When installing the pump the filling port should be


positioned upwards.

Install drain piping according to the chart and ensure that


pressure within the pump housing should be maintained
at a normal pressure of less than 0.1 MPa (15 PSI) and
surge pressure of less than 0.5 MPa (70 PSI).
Length of piping should be less than 1 m (3.3 ft.), and the
pipe end should be submerged in oil.

Alignment of Shaft
Employ a flexible coupling whenever possible, and avoid
any stress from bending or thrust.
Maximum permissible misalignment is less than 0.1 mm
(.0039 inches) TIR and maximum permissible misangular
is less than 0.2.

Suction Pressure

[Recommended Drain Piping Size]


Fitting Size
Model

Permissible suction pressure at suction port of the pump


is between -16.7 and +50 kPa (5 in.Hg Vacuum and 7
PSIG). In case of the speed is over 1800 r/min, adjust the
pressure 0 to +50 kPa (0 to 7 PSIG).
For piping to the suction port, use the pipes of the same
diametre as that of the specified pipe flange to be used.
Make sure that the height of the pump suction port is whithin
one metre (3.3ft.) from the oil level in the reservoir.

Hints on Piping
When using steel pipes for the suction or discharge ports,
excessive load from the piping to the pump generates
excessive noise.
Whenever there is fear of excessive load, please use rubber
hoses.

Japnese Std. "JIS" &


European Design Std.

A3H16
A3H37

1/2
SAE #10
[Inside Dia. 12 mm (.47 in.) or more]

A3H56

3/4

A3H180

N.American
Design Std.

SAE #12

[Inside Dia. 16 mm (.63 in.) or more]

12 mm
(.47 in.)
or more
19 mm
(.75 in.)
or more

Safety Valve
When delivery line is blocked suddenly, surge pressure is
occurred so a safety valve should be set in the circuit to
eliminate any damage on equipment and piping.

Bleeding Air
It may be necessary to bleed air from pump case and outlet
line to remove causes of vibration.

Suction Piping

Starting

In case the pump is installed above the oil level, the suction
piping and suction line filter should be located lower than
the pump position to prevent air in the suction line.

Before first staring, fill pump case with clean operating


oil via the fill port.
In order to avoid air blockage when first starting, adjust
the control valves so that the discharged oil from the pump
is returned direct to the tank or the actuator moves in a
free load.
[Volume of Pre-fill Oil Required]

118

Inside Dia.
of Pipe

Model

Volume cm3(in.3)

A3H16
A3H37
A3H56
A3H71
A3H100
A3H145
A3H180

400 (24.4)
700 (42.7)
900 (54.9)
1300 (79.3)
1700 (104)
2400 (146)
3200 (195)

"A3H" Series Variable Displacement Piston Pumps

PISTON PUMPS

Setting Discharge Pressure and Delivery

Adjustment of Discharge Pressure


Turning the adjustment screw clockwise, increases
pressure.

Adjustment of Delivery
Turning the flow adjustment screw clockwise, decreases
delivery.

Volume adjusted by each full turn of the pressure


adjustment screw
Model Numbers

Adjustment Volume
MPa (PSI)

A3H16/A3H37/A3H56-01

5.5 (780)

A3H71/A3H100/A3H145-01

6.3 (915)

A3H180-01

5.7 (830)

The minimum adjustable flow and adjustable volume of


each full turn of the delivery adjustment screw

Model
Numbers

Adjustable volumre
with each full turn
of the adjustment
screw
cm3/rev (cu.in./rev)

A3H16

1.4 (.085)

8 (.488)

A3H37

3.3 (.201)

16 (.976)

A3H56

4.2 (.256)

35 (2.14)

A3H71

4.9 (.299)

45 (2.75)

A3H100

6.2 (.378)

63 (3.84)

A3H145

9.4 (.574)

95 (5.80)

A3H180

10.3 (.629)

125 (7.63)

"A3H" Series

At the time of shipment, the unit has been preset to maximum delivery and minimum discharge pressure.
Adjust the preset delivery and pressure to meet your system requirements.

Minimum adjustment flow


cm3/rev (cu.in./rev)

Flow Adjustment Screw Protrusion Length "L" vs. Geometric Displacement (reference)
cm3/rev
cu.in./rev
12 200
A3H180

180

Flow Adj. Screw

Lock Nut

Cover

Geometric Displacement

10

160
A3H145

140
8
120
6

A3H100

100
80

A3H71
60

A3H56

40

A3H37

20
Retainer

A3H16

0
5
.2

10

15

.4

.6

20

mm

.8 Inches

Adjustment Screw Protrusion Length "L"

"A3H" Series Variable Displacement Piston Pumps

119

"A3H" Series Variable Displacement Piston Pumps


Spool

Pressure Compensator Valve


Pressure Adj. Screw
Control Piston
Drain Port

Flow Adj. Screw

Pivot

Shaft

OUT

IN

Port Plate

Cradle

Cylinder Block

Slipper Retainer
Spring

Spring

Control Type

Piston Ass'y

Features
High performance at maximum pressure
35MPa
Volumetric efficiency is over 95% and
overall efficiency is more than 90% at
1800 r/min.
"A3H37" type performance charateristics
100

N=1800 r/min
Volumetric Efficiency
Overall Efficiency

80

ut

Inp

PP

M
0
S

0
DR

5 10 15 20 25 30 35
Pressure

M
0

DR

Output Flow

Output Flow

Output Flow

40

20

M
0

120

20

L/min

40
r
we
Po

kW

Input Power

60

Output Flow

P
PP

Output Flow

Efficiency

60

Pressure

Pressure

Pressure

"01"
Pressure Compensator Type

"09"
Constant Power Control Type

"14"
Load Sensing Type

DR

MPa

Compact size
A3H series are compact in size because
output / mass ratio is large.

"A3H" Series Variable Displacement Piston Pumps

PISTON PUMPS

"01"

Graphic Symbols

Pressure
Compensator
Type

Performance Characteristics

Output Flow

Control Type

M
O

Explanation

Page

When the system pressure increases and comes close


to the preset cut-off pressure, the pump flow decreases
automatically while maintaining the set pressure as it
is.

122

Pressure

This type of control can control the pump input power


according to the motor output.
When the system pressure increases, the pump swash
plate tilt angle (output flow) decreases, in correspondence
to predetermined shaft input values.

Output Flow

Constant Power
"09" (Torque) Control
Type

Pressure

"A3H" Series

Control Type

141

This type of control can enable one pump to act as two


pumps (low-pressure and large-flow/high-pressure and
small-flow). Therefore, the motor capacity can be
reduced.

"14"

Output Flow

This is an energy-saving type control which maintains the


pump flow and load pressure at the absolute minimum
necessary level to operate the actuator.

Load Sensing
Type

Pressure

This type of control automatically regulates the output


flow so that the inlet-outlet differential pressure of the
flow control valve at the output side is constant. To do
so, the load pressure must be introduced to the load
sensing port "L" of the pump through the external piping.

150

This type of control provides the remote control of the


full cut-off pressure by connecting a remote control relief
valve to the pilot port "PP".
A flow control valve is not included with the pump. Install the valve separately.

Availability of Control Type

Mark " " in the table below refers to standard model.


Model Numbers

Geometric Displacement
cm3/rev (cu. in./rev)

A3H 16

16.3 (.995)

A3H 37

37.1 (2.26)

A3H 56

56.3 (3.44)

A3H 71

70.7 (4.31)

A3H100

100.5 (6.13)

A3H145

145.2 (8.86)

A3H180

180.7 (11.03)

"01"
Pressure Compensator Type

"09"
Constant Power
(Torque) Control Type

"A3H" Series Variable Displacement Piston Pumps

"14"
Load Sensing Type

121

"A3H" Series Variable Displacement Piston Pumps-Single Pump,


Pressure Compensator Type
Graphic Symbol

M
O

Specifications

Model Numbers

Geometric
Displacement
cm3/rev
(cu.in./rev)

Minimum
Adj. Flow
cm3/rev
(cu.in./rev)

Operating Pressure
MPa (PSI)
Rated

Intermittent

Approx. Mass
kg (lbs.)

Shaft Speed Range


r/min
Max.

Flange
Mtg.

Min.

Foot
Mtg.

A3H 16-*R01KK-10*

16.3 (.995)

8.0 (.488)

3600

600

14.5 (32.0) 23.4 (51.6)

A3H 37-*R01KK-10*

37.1 (2.26)

16.0 (.976)

2700

600

19.5 (43.0) 27.0 (59.5)

A3H 56-*R01KK-10*

56.3 (3.44)

35.0 (2.14)

2500

600

25.7 (56.7) 33.2 (73.2)

A3H 71-*R01KK-10*

70.7 (4.31)

45.0 (2.75) 28 (4060)

2300

600

35.0 (77.2) 42.5 (93.7)

A3H100-*R01KK-10*

100.5 (6.13)

63.0 (3.84)

2100

600

44.6 (98.3) 72.6 (160)

A3H145-*R01KK-10*

145.2 (8.86)

95.0 (5.80)

1800

600

60.0 (132)

88.0 (194)

A3H180-*R01KK-10*

180.7 (11.03)

125.0 (7.63)

1800

600

70.4 (155)

98.4 (217)

35 (5080)

1. Consult Yuken when pump is used over rated pressure because there is a restriction on operating condition.
2. The maximum shaft speeds shown in the above table are at suction pressure 0 kPa (0 PSIG).
3. The table above shows specifications for using petroleum based oils.
Pumps (customized design) for special fluids are also available. Their operating pressure and maximum shaft speed however differ from the values
in the table above depending on the fluid type.
Range of operating temperature and viscosities may differ from those of petroleum based oils due to their characteristics.

Specifications and Design numbers for Special Fluids

Type of Fluids

Water-Glycols

Operating Pressure
MPa (PSI)

Allowable
Maximum
Shaft Speed
r/min

Rated

Intermittent

Rated

Max.

21 (3050)

21 (3050)

1200

(1800)

Temperature
Range

Viscosity
Range

C (F)

mm2/s (SSU)

Design Numbers
for Special Fluid
(Occasion of
Japanese Std.
"JIS") 2
1030

0 - 50 (32 - 104)
20 - 200 (98 - 927)

Phosphate Ester Type

21 (3050)

21 (3050)

1200

(1800)

Polyol Ester Type

21 (3050)

25 (3630)

1200

1800

1006

0 - 60 (32 - 140)
0 - 60 (32 - 140)

20 - 200 (98 - 927)

10450

1. As the specific gravities of water-glycol fluids and phosphate ester type fluids are higher than one, an overhead reservoir is required when pumps are
operated at 1500 r/min or more.
2. For the design numbers of pumps for European Design and North American Design Standards, please contact us.

122

"A3H" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator Type

PISTON PUMPS

Model Number Designation

Series Number

-F

Mounting

Direction of
Rotation

01

Control Type

Pres. Adj. Range


MPa (PSI)

K
Shaft Extension

-10
2

A3H16
(16.3 cm3/rev)

10

A3H37
F: Flange Mtg.
(37.1 cm3/rev)

10

A3H56
L: Foot Mtg.
(56.3 cm3/rev)

01: Pressure
Compensator K: 5 - 35 (725 - 5080)
Type

A3H71
(70.7 cm3/rev)
R: Clockwise
(Normal)

A3H100
(100.5 cm3/rev)

10

K : Keyed Shaft

Viewed from
Shaft End

Design
Design Std.
Number

"A3H" Series

A3H16

10

Refer to 3

10

F: Flange Mtg.
A3H145
(145.2 cm3/rev)
L: Foot Mtg.

K : Keyed Shaft
44.45mm (1.75 IN.) Dia.
K1: Keyed Shaft 5
50.8mm (2.0 IN.) Dia.

A3H180
(180.7 cm3/rev)

10

10

1. Available to supply pump with anti-clockwise rotation. Consult Yuken for details.
2. We can also supply spline-type shaft extension. Consult Yuken for details.
3. Design Standards: None ......... Japanese Standard "JIS"
80 ............. European Design Standard
950 ........... N. American Design Standard (Applicable only for A3H16/37/56/71)
954 ........... N. American Design Standard (Applicable only for A3H100/145/180)
4. Mounting type "L" is not available for N. American Design Standard.
5. Shaft extension "K1" is applicable only for N. American Design Standard.

Pipe Flange Kits


Pipe flange kits are available. When ordering, specify the kit number from the table below.
Threaded Connection
Pump Model
Numbers

A3H16- R01

A3H37- R01

A3H56- R01

A3H71- R01

A3H100- R01
A3H145- R01

*
*

A3H180- R01

Name of Port

European
Design Std.

Japanese
Std. "JIS"

Suction

F5-08-A-10

Discharge

F6-06-A-M-10

Suction

F5-10-A-10

Discharge

F6-08-A-M-10

Suction

F5-12-A-10

Discharge

F6-08-A-M-10

Suction

F5-16-A-10

Discharge

F6-10-A-M-10

Suction

F5-20-A-10

Discharge

F6-10-A-M-10

Suction

F5-24-A-10

Discharge

F6-12-A-M-10

F5-08-A-1080
1

F6-06-A-M-1080

F6-08-A-M-1080

F6-08-A-M-1080

F6-10-A-M-1080

F6-10-A-M-1080

F6-12-A-M-1080

F5-10-A-1080

F5-12-A-1080

F5-16-A-1080

F5-20-A-1080

F5-24-A-1080

N. Ameraican
Design
Standard

Socket Welding
Butt Welding
2
Japanese N. Ameraican2
Japanese
N. Ameraican
Std. "JIS" &
Std. "JIS" &
Design
Design
European
European
Standard
Standard
Design Std.
Design Std.
F5-08-B-10

F5-08-B-1090

F5-08-C-10 F5-08-C-1090

F6-06-B-M-10 F6-06-B-U-1090
F5-10-B-10

F5-10-B-1090

F5-10-C-10 F5-10-C-1090

F6-08-B-M-10 F6-08-B-U-1090
F5-12-B-10

F5-12-B-1090

F5-12-C-10 F5-12-C-1090

F6-08-B-M-10 F6-08-B-U-1090
F5-16-B-10

F5-16-B-1090

F5-16-C-10 F5-16-C-1090

F6-10-B-M-10 F6-10-B-U-1090
F5-20-B-10

F5-20-B-1090

F5-20-C-10 F5-20-C-1090

F6-10-B-M-10 F6-10-B-U-1090
F5-24-B-10

F5-24-B-1090

F6-12-B-M-10 F6-12-B-U-1090

1. These flanges are with tapered threaded port, maximum pressure is restricted at 31 MPa (4500 PSI).
2. As dimensions of the surface of pipe flanges are conformed to the SAE standards mentioned below, the pipe flanges conforming to the SAE
standards can be used.
Suction Port: SAE 4 Bolt Split Flange (Standard Pressure Series)
Discharge Port: SAE 4 Bolt Split Flange (High Pressure Series)
Details of pipe flange kits are shown on page 824 & 829.

"A3H" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator Type

123

Response Characteristics Change in Accordance with Circuits and Operating Conditions.

Test Circuit and Conditions

Size of High Pressure Rubber House

Circuit

High Pressure Rubber Housea

Model

High Pressure
Rubber Hose

SOL

A3H16

3/4B

1500 mm (4.9 ft.)

A3H37/56/71

3/4B

2000 mm (6.6 ft.)

A3H100/145

1-1/4B

2000 mm (6.6 ft.)

A3H180

1-1/4B

2500 mm (8.2 ft.)

M
O

Conditions
Drive Speed: 1500 r/min
Hydraulic Fluid: ISO VG32 Oil
Oil Temperature: 40 C (104 F) [Viscosity 32 mm2/s (150 SSU)]

Result of Measurement
t1

t2

t1

t2

Ps
Overshoot Pres.
MPa (PSI)

A3H 16

30

140

2.5 (363)

A3H 37

40

80

3.5 (508)

A3H 56

50

90

7.5 (1088)

A3H 71

50

140

10.0 (1450)

A3H100

70

170

11.0 (1595)

A3H145

70

180

12.5 (1813)

A3H180

70

220

12.0 (1740)

Response Time ms

Pressure

Model
Ps

28 MPa
(4060 PSI)
2 MPa (290PSI)

2 MPa (290PSI)

Time
SOL
OFF

124

ON

OFF

"A3H" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator Type

PISTON PUMPS

Typical Performance Characteristics of Type "A3H16" at Viscosity 32 mm2/s (150 SSU) [ISO VG32 oils, 40C (104F)]
Performance Characteristic Curve

0
0

20

35

30 (4350)
28 (4060)
25 (3630)

10

Input Power

Input Power

16
12

20

40

30

20 (2900)
15 (2180)

8
5

16
12

15 (2180)
8
4

5 ( 730)
0
10
3

15

20

5
6
Output Flow

30 L/min

25

8 U.S.GPM

15

20

5
6
Output Flow

25

20 (2900)

20
20

15 (2180)

15

10 (1450)

10

5 ( 730)

5
0
20

30 L/min
7

30 (4350)
28 (4060)
25 (3630)

10

5 ( 730)
0
10

N=3600 r/min
MPa (PSI)
35 (5080)

30

10 (1450)

1000 2000 3000 4000 5000 PSI


Pressusre

25

20 (2900)

10

10 (1450)

4
0

15

0
0
5 10 15 20 25 30 35 MPa

kW
40
HP
50

20

MPa (PSI)
35 (5080)

12
8

er
ow

tP
npu

N=1800 r/min

kW
HP 20
24

35 (5080)
30 (4350)
28 (4060)
25 (3630)

15

40

1000 2000 3000 4000 5000 PSI


Pressusre

MPa (PSI)
20

kW
40

Input Power

N=1500 r/min

16

20

Input Power
kW
HP 20
24

60

40

0
0
5 10 15 20 25 30 35 MPa

60

Overall Efficiency
80
Output Flow

HP
60

"A3H" Series

U.S.GPM

Efficiency

L/min
10

In

1000 2000 3000 4000 5000 PSI


Pressusre

er

ow

P
put

10

10

20

U.S.GPM

kW
20

20

0
0
5 10 15 20 25 30 35 MPa

N=3600 r/min

Output Flow

Inp

Output Flow

Input Power

10

10

30

Overall Efficiency
80

Output Flow

er

ow
ut P

10

HP
30

Volumetric Efficiency
%
100

N=1800 r/min

60

Input Power

20

Efficiency

U.S.GPM
8
Output Flow

Efficiency

L/min
Output Flow

kW
20

HP
20

30

Overall Efficiency
80

60

Input Power

Volumetric Efficiency
%
100

N=1500 r/min

L/min

Volumetric Efficiency
%
100

8 U.S.GPM

30

40

10 12
Output Flow

60 L/min

50
14

16 U.S.GPM

Note) The dotted line in the graph indicates less than minimum adjustable flow.

Full Cut-off Power

Drain

3600 r/min

5
4

1.0

L/min
U.S.GPM 5
1.2

1800 r/min
1500 r/min

Drain

Full Cut-off Power

kW
HP 5
6

.8

3600 r/min
1800 r/min
1500 r/min

.6

t-of

l Cu

Ful

3600 r/min
1800 r/min
1500 r/min

.4
1

1
0

.2

10

15

20

25

30

35 MPa

ow
ll Fl

Fu

1000 2000 3000 4000 5000 PSI


Full Cut-off Pressure

10

15

20

25

30

35 MPa

1000 2000 3000 4000 5000 PSI


Pressure

Noise Level [One metre (3.3 ft.) horizontally away from pump head cover]
dB(A)
80

70
Full Flow

60

N=1800 r/min

70
Full Flow

60

10

1000

15

20

2000 3000
Pressure

25

N=2500 r/min

Full Flow

70
60

Full Cut-off

Full Cut-off

Full Cut-off
50

dB(A)
80
Noise Level

N=1500 r/min

Noise Level

Noise Level

dB(A)
80

30

4000

35 MPa
5000 PSI

50

0
0

10

1000

15

20

2000 3000
Pressure

25

30

4000

35 MPa

50

5000 PSI

"A3H" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator Type

10

1000

15

20

2000 3000
Pressure

25

30

4000

35 MPa
5000 PSI

125

Typical Performance Characteristics of Type "A3H37" at Viscosity 32 mm2/s (150 SSU) [ISO VG32 oils, 40C (104F)]
Performance Characteristic Curve

40

er

ow

ut P
Inp

20

20

12

40

20

ut

Inp

Po

20

25
20

20 (2900)

15

15 (2180)

10

10 (1450)

5 ( 730)

10

0
20 25 30 35 40 45 50 55 60 L/min

30
20

70

30 (4350)
28 (4060)
25 (3630)

30

10
0

10 12
Output Flow

14

MPa(PSI)
35 (5080)

40

50
40

30

30

20

16 U.S.GPM

40

50

60

70

U.S.GPM

30 (4350)
28 (4060)
25 (3630)
20 (2900)

30

30

15 (2180)

20

10 (1450)

10

5 ( 730)

20
10

5 ( 730)
30

N=2700 r/min MPa(PSI)


35 (5080)

40

40

10 (1450)

10

1000 2000 3000 4000 5000 PSI


Pressusre

50

50

15 (2180)

20

0
20

60

30 (4350)
28 (4060)
25 (3630)
20 (2900)

16

8
20
0
0
5 10 15 20 25 30 35 MPa

HP
90 kW
65
80 60
70

50

24

40

N=1800 r/min

60
Input Power

Input Power

40

HP kW
80 60

N=1500 r/min
MPa(PSI)
35 (5080)

60

owe

tP
npu

40

1000 2000 3000 4000 5000 PSI


Pressusre

Input Power

HP
50 kW
35

80

80

Input Power

32

100

kW
80

40

L/min

Efficiency

U.S.GPM

L/min

er

120

Overall Efficiency
80

Output Flow

HP
120

0
0
5 10 15 20 25 30 35 MPa

1000 2000 3000 4000 5000 PSI


Pressusre

12

N=2700 r/min

60

16

40

20

20

20

60

kW
40

40

0
0
5 10 15 20 25 30 35 MPa

80
Output Flow

%
100

Output Flow

kW
40

Overall Efficiency
80

60
HP
60

Volumetric Efficiency

N=1800 r/min

Input Power

HP
60

Efficiency

16

Input Power

U.S.GPM

Output Flow

Output Flow

L/min

Efficiency

60

Overall Efficiency
80

60

Input Power

Volumetric Efficiency
%
100

N=1500 r/min

Output Flow

Volumetric Efficiency
%
100

0
30 40 50 60 70 80 90 100

80 L/min

8 10 12 14 16 18 20 U.S.GPM
Output Flow

12

16
20
Output Flow

24

L/min

28 U.S.GPM

Note) The dotted line in the graph indicates less than minimum adjustable flow.

Full Cut-off Power

Drain

1800 r/min
1500 r/min

L/min
U.S.GPM 10
2.4
8
2.0

2700 r/min

10

Drain

Full Cut-off Power

kW
HP 10
12

1.6

1.2

10

15

20

25

35 MPa

30

Full

1000 2000 3000 4000 5000 PSI


Full Cut-off Pressure

2700 r/min
1800 r/min
1500 r/min

-off

Cut

.4

Full

.8

2700 r/min
1800 r/min
1500 r/min

10

15

20

Flow

25

30

35 MPa

1000 2000 3000 4000 5000 PSI


Pressure

Noise Level [One metre (3.3 ft.) horizontally away from pump head cover]

Full Cut-off
0

10

1000

15

20

2000 3000
Pressure

25

30

4000

35 MPa
5000 PSI

N=1800 r/min

60
50

Full Cut-off
0
0

10

1000

15

20

2000 3000
Pressure

N=2500 r/min
Full Flow

Full Flow

70

dB(A)
80
Noise Level

60

126

Full Flow

70

50

dB(A)
80

N=1500 r/min

Noise Level

Noise Level

dB(A)
80

25

30

4000

35 MPa

70
Full Cut-off

60
50

5000 PSI

"A3H" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator Type

10

1000

15

20

2000 3000
Pressure

25

30

4000

35 MPa
5000 PSI

PISTON PUMPS

Typical Performance Characteristics of Type "A3H56" at Viscosity 32 mm2/s (150 SSU) [ISO VG32 oils, 40C (104F)]
Performance Characteristic Curve

60

we
t Po

40

40
0

24
16

40

Inpu

8
20
0
0
5 10 15 20 25 30 35 MPa

0
0

16

60

owe

tP
npu

40

8
20
0
0
5 10 15 20 25 30 35 MPa

0
0

1000 2000 3000 4000 5000 PSI


Pressusre

24

80

40

40

50
60
40
30
20
20

12

ut

Inp

40

40

60
40

20

16
20
24
Output Flow

15 (2180)

20

10 (1450)

28 U.S.GPM

N=2500 r/min MPa(PSI)


35 (5080)

12

30 (4350)
28 (4060)
25 (3630)

60
50

20 (2900)

40

15 (2180)

60
40

30

10 (1450)

20

5 ( 730)
10
0
70 80 90 100 110 120 130 140 L/min

20

5 ( 730)
10
0
40 50 60 70 80 90 100 110 L/min

28 U.S.GPM

16
20
24
Output Flow

"A3H" Series

1000 2000 3000 4000 5000 PSI


Pressusre

70

20 (2900)

30

24

40

100
80

32

16

60

Po

80

60

40

r
we

40

8
20
0
0
5 10 15 20 25 30 35 MPa

N=1800 r/min
MPa(PSI)
35 (5080)
30 (4350)
28 (4060)
25 (3630)

50

10
0
40 50 60 70 80 90 100 110 L/min

80

80

Input Power

80

MPa(PSI)
35 (5080)
30 (4350)
28 (4060)
25 (3630)
20 (2900)
15 (2180)
10 (1450)
5 ( 730)

Input Power

Input Power

60

40

kW
80

1000 2000 3000 4000 5000 PSI


Pressusre

HP
100 kW
70

N=1500 r/min

120
100

HP kW
120 90

kW
70

140

Output Flow

60

Input Power

HP
80

Overall Efficiency

80

HP
120

U.S.GPM

Efficiency

32

100

kW
80

HP
80

U.S.GPM

Output Flow

N=2500 r/min

Output Flow

80

60

Input Power

Output Flow

120

Overall Efficiency

80

Output Flow

kW
80

Volumetric Efficiency
%
100

N=1800 r/min

L/min

32

100

Efficiency

120

Input Power

U.S.GPM

60

Overall Efficiency

80

Output Flow

L/min

Efficiency
Input Power

HP
80

Volumetric Efficiency
%
100

N=1500 r/min

L/min

Volumetric Efficiency
%
100

20

24
28
32
Output Flow

36 38 U.S.GPM

Note) The dotted line in the graph indicates less than minimum adjustable flow.

Drain
L/min
10

kW
HP 10
12
8
8

U.S.GPM
8
2.0

2500 r/min
1800 r/min
1500 r/min

Drain

Full Cut-off Power

Full Cut-off Power

1.6

2500 r/min
1500,1800 r/min

1.2

Full

.8

4
2
0

.4

10

15

20

25

30

35 MPa

Full

1000 2000 3000 4000 5000 PSI


Full Cut-off Pressure

off

Cut-

10

15

1500,1800 r/min
2500 r/min

Flow

20

25

30

35 MPa

1000 2000 3000 4000 5000 PSI


Pressure

Noise Level [One metre (3.3 ft.) horizontally away from pump head cover]
dB(A)
90

dB(A)
90

N=1500 r/min

Full Cut-off

60

10

1000

15

20

2000 3000
Pressure

25

30

4000

35 MPa
5000 PSI

Full Flo

70
60
50

N=2500 r/min

80
Noise Level

Full Flo

70

50

dB(A)
90

80
Noise Level

Noise Level

80

N=1800 r/min

Full Cut-off

0
0

10

1000

15

20

2000 3000
Pressure

25

30

4000

35 MPa

Full Flow

70
Full Cut-off

60
50

5000 PSI

"A3H" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator Type

10

1000

15

20

2000 3000
Pressure

25

30

4000

35 MPa
5000 PSI

127

Typical Performance Characteristics of Type "A3H71" at Viscosity 32 mm2/s (150 SSU) [ISO VG32 oils, 40C (104F)]
Performance Characteristic Curve

100

Inp

90

wer

ut P

40

110

80

28
24
20

HP
120

kW
80

N=1500 r/min

70

MPa(PSI)
35 (5080)

Input Power

80

60
50

30 (4350)
28 (4060)
25 (3630)

40

20 (2900)

60

40

30

15 (2180)

20

10 (1450)

10

5 ( 730)

12

70
16

90

20

110

130

24 28 32
Output Flow

36

50
20 (2900)

60
40

15 (2180)
30

12

70
16

90

20

110

130

24 28 32
Output Flow

36

U.S.GPM

120

40
36
32

5 10 15 20 25 30 35 MPa

1000 2000 3000 4000 5000 PSI


Pressusre

N=2300 r/min
MPa(PSI)
35 (5080)

100
120
80

30 (4350)
28 (4060)
25 (3630)

60

20 (2900)
15 (2180)

40

10 (1450)
20

5 ( 730)

0
60

150 L/min

44

130

Inp

40

40

80

L/min

P
ut

40

0
50

40 U.S.GPM

140

er

ow

80

5 ( 730)

10
0

150

80

HP kW
160 120

20

150 L/min

160

30 (4350)
28 (4060)
25 (3630)

170

Output Flow

N=1800 r/min MPa(PSI)


35 (5080)

60

40

Efficiency

U.S.GPM
20

Overall Efficiency
80

1000 2000 3000 4000 5000 PSI


Pressusre

20
0
50

L/min
80

N=2300 r/min

60
kW
100

120

10 (1450)

20

24

HP
160

5 10 15 20 25 30 35 MPa

HP
kW
110
80
100
70
80

28

90

w
Po

In

Input Power

HP
100

put

40

1000 2000 3000 4000 5000 PSI


Pressusre

32

100

er

Input Power

120
110

80

5 10 15 20 25 30 35 MPa

Output Flow

kW
80

40

36

130
60

%
100

Output Flow

Input Power

Output Flow

80
40

Overall Efficiency
80

32

kW
80

Volumetric Efficiency

N=1800 r/min

Input Power

L/min

60
HP
120

Efficiency

U.S.GPM

Overall Efficiency
80

Output Flow
Input Power

Efficiency

Volumetric Efficiency
%
100

N=1500 r/min

Output Flow
Input Power

Volumetric Efficiency
%
100

80

40 U.S.GPM

100

20

24

120

160 L/min

140

28 32 36
Output Flow

40

44 U.S.GPM

Note) The dotted line in the graph indicates less than minimum adjustable flow.

Full Cut-off Power


kW
16

3.2

Full Cut-off Power

14
16

12
10

12

2300 r/min

2.8

1800 r/min
1500 r/min

2.4
Drain

HP
20

Drain
L/min
U.S.GPM 14
3.6

8
8
4
0

.8

.4
5

10

15

20

25

30

10

2300 r/min
1800 r/min
1500 r/min

Fu

6
4

low

ll F

Fu

35 MPa

ff

-o

ut

C
ll

1.6
1.2

12

2.0

2300 r/min
1800 r/min
1500 r/min

1000 2000 3000 4000 5000 PSI


Full Cut-off Pressure

10

15

20

25

30

35 MPa

1000 2000 3000 4000 5000 PSI


Pressure

Noise Level [One metre (3.3 ft.) horizontally away from pump head cover]
dB(A)
90

dB(A)
90

N=1500 r/min

Full Cut-off

60

128

10

1000

15

20

2000 3000
Pressure

25

Full Flow

70

Full Cut-off

60

30

4000

35 MPa
5000 PSI

50

N=2300 r/min

80
Noise Level

Noise Level

Noise Level

Full Flow

70

dB(A)
90

80

80

50

N=1800 r/min

0
0

10

1000

15

20

2000 3000
Pressure

Full Flow

70
Full Cut-off

60

25

30

4000

35 MPa

50

5000 PSI

"A3H" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator Type

10

1000

15

20

2000 3000
Pressure

25

30

4000

35 MPa
5000 PSI

PISTON PUMPS

Typical Performance Characteristics of Type "A3H100" at Viscosity 32 mm2/s (150 SSU) [ISO VG32 oils, 40C (104F)]
Performance Characteristic Curve

130

120 32

pu

150 40
140

36

80
60

80

40
40
20

120

170

120
80

10 (1450)

20

5 ( 730)

20 (2900)

60

15 (2180)

40

10 (1450)

20

5 ( 730)

40

5 ( 730)

0
80 100 120 140 160 180 200 L/min

24 28 32 36 40 44 48 52 U.S.GPM
Output Flow

"A3H" Series

30 (4350)
28 (4060)
25 (3630)

100

80

44

N=2100 r/min
MPa(PSI)
35 (5080)

15 (2180)
40

U.S.GPM

180 48

1000 2000 3000 4000 5000 PSI


Pressusre

160 120

20 (2900)

60

80

40

0
80 100 120 140 160 180 200 L/min

80

52

5 10 15 20 25 30 35 MPa

0
0

30 (4350)
28 (4060)
25 (3630)

190

o
tP

Inp

kW
HP
140
180

100
Input Power

Input Power

120

r
we

50

Input Power

MPa(PSI)
35 (5080)
30 (4350)
28 (4060)
25 (3630)
20 (2900)
15 (2180)
10 (1450)

100

200

50

60

210 56

100

N=1800 r/min MPa(PSI)


35 (5080)

220

Output Flow

100

1000 2000 3000 4000 5000 PSI


Pressusre

HP kW
160 120

N=1500 r/min

Overall Efficiency
80

kW
150

150

Input Power
HP kW
160 120

N=2100 r/min
L/min

Efficiency

U.S.GPM
44

HP
200

5 10 15 20 25 30 35 MPa

1000 2000 3000 4000 5000 PSI


Pressusre

w
Po

In

40

160

er

80

5 10 15 20 25 30 35 MPa

180 48

80

40

52

%
100

Output Flow

36

190

Output Flow

Input Power

ut

Inp

40

e
ow

Overall Efficiency
80

170

120

Input Power

80

140

Output Flow

Input Power

150 40

80

40

160

Output Flow

kW
100

HP
120

Volumetric Efficiency

N=1800 r/min

kW
120

HP
160

44

%
100

L/min

80

Efficiency

U.S.GPM

Overall Efficiency
L/min

Efficiency

Volumetric Efficiency

N=1500 r/min

Output Flow

Volumetric Efficiency
%
100

0
100 120 140 160 180 200 220 L/min

24 28 32 36 40 44 48 52 U.S.GPM
Output Flow

28 32 36 40 44 48 52 56 U.S.GPM
Output Flow

Note) The dotted line in the graph indicates less than minimum adjustable flow.

Full Cut-off Power

Drain

kW
16

HP
20

12
10

12

8
8

6
4

2
0

2100 r/min
1800 r/min
1500 r/min

ll
Fu

Drain

Full Cut-off Power

16

U.S.GPM L/min
3.6 14
3.2 12
2.8
10
2.4
8
2.0
1.6
6
1.2
4
.8
2
.4
0
0

2100 r/min
1800 r/min
1500 r/min

14

10

15

20

25

30

35 MPa

1000 2000 3000 4000 5000 PSI


Full Cut-off Pressure

ff

t-o

Cu

1500,1800 r/min
2100 r/min

Full
5

10

15

Flow

20

25

30

35 MPa

1000 2000 3000 4000 5000 PSI


Pressure

Noise Level [One metre (3.3 ft.) horizontally away from pump head cover]
dB(A)
90

dB(A)
90

N=1500 r/min

60

10

1000

15

20

2000 3000
Pressure

25

30

4000

35 MPa
5000 PSI

Noise Level

Noise Level

Noise Level

Full Cut-off

80

70
Full Cut-off

60
50

0
0

10

1000

15

20

2000 3000
Pressure

25

30

4000

35 MPa

N=2100 r/min

Full Flow

Full Flow

w
Full Flo

70

dB(A)
90

80

80

50

N=1800 r/min

70

Full Cut-off

60
50

5000 PSI

"A3H" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator Type

10

1000

15

20

2000 3000
Pressure

25

30

4000

35 MPa
5000 PSI

129

Typical Performance Characteristics of Type "A3H145" at Viscosity 32 mm2/s (150 SSU) [ISO VG32 oils, 40C (104F)]

Output Flow

100

100

Inp

50

50
0

ut

50

180

r
we

Po

42

HP
200

140
34

U.S.GPM
74

Overall Efficiency
80
Output Flow

66

240

58

we

100

200

o
tP

50

pu

In

100

160

50

50
0

42

5 10 15 20 25 30 35 MPa

0
0

1000 2000 3000 4000 5000 PSI


Pressusre

280

N=1800 r/min

kW
150

150

5 10 15 20 25 30 35 MPa

L/min

58

%
100

Efficiency

U.S.GPM

kW
150

Input Power

150

220

Overall Efficiency
80

Output Flow

Input Power

HP
200

Volumetric Efficiency

N=1500 r/min

L/min

Efficiency

Volumetric Efficiency
%
100

Output Flow

Performance Characteristic Curve

1000 2000 3000 4000 5000 PSI


Pressusre

HP
180

kW
140

160

120

120

100

30 (4350)
28 (4060)
25 (3630)

80

20 (2900)

60

15 (2180)

40

10 (1450)

80
40

100

18

140

26

180

34 42 50
Output Flow

kW
180

160

120
100

120

260 L/min

58

66 U.S.GPM

20 (2900)

80

80

15 (2180)

60

10 (1450)

40

5 ( 730)

20
0
80

MPa (PSI)
35 (5080)
30 (4350)
28 (4060)
25 (3630)

140

40

220

N=1800 r/min

160

200

5 ( 730)

20
0
60

HP
240

N=1500 r/min MPa (PSI)


35 (5080)

Input Power

Input Power

Input Power

120
26

160

34

200

240

42 50 58
Output Flow

280 L/min
74 U.S.GPM

66

Note) The dotted line in the graph indicates less than minimum adjustable flow.

Full Cut-off Power


HP
25
20

1800 r/min
1500 r/min

U.S.GPM
5

L/min
20
1800 r/min
1500 r/min

15

15

15
Drain

Full Cut-off Power

Drain

kW
20

10
10
5

5
0

10

10

15

20

25

30

1000 2000 3000 4000


Full Cut-off Pressure

35 MPa

ff

t-o

Cu

1800 r/min
1500 r/min

Full

ll
Fu

5000 PSI

10

1000

15

Flow

20

25

2000 3000
Pressure

30

4000

35 MPa
5000 PSI

Noise Level [One metre (3.3 ft.) horizontally away from pump head cover]

80

Full Flow

70
60
0

130

N=1500 r/min

Full Cut-off

10

1000

15

20

2000 3000
Pressure

25

dB(A)
90
Noise Level

Noise Level

dB(A)
90

30

4000

35 MPa
5000 PSI

N=1800 r/min

low

Full F

80
70
60

Full Cut-off

0
0

10

1000

"A3H" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator Type

15

20

2000 3000
Pressure

25

30

4000

35 MPa
5000 PSI

PISTON PUMPS

Typical Performance Characteristics of Type "A3H180" at Viscosity 32 mm2/s (150 SSU) [ISO VG32 oils, 40C (104F)]

kW
160

240

160

ut

Inp

80

80

60

r
we

Po

200
50

Output Flow

160

we

160

300

80

260

70

o
tP

Inp

80

80
0

5 10 15 20 25 30 35 MPa

90

Overall Efficiency
80

kW
240

240

340

N=1800 r/min

220

60

5 10 15 20 25 30 35 MPa

1000 2000 3000 4000 5000 PSI


Pressusre

"A3H" Series

70

HP
320

U.S.GPM

280

Input Power

Output Flow

%
100

Efficiency

U.S.GPM
80
Output Flow

Input Power

L/min

Efficiency

Overall Efficiency
80

60
HP
240

Volumetric Efficiency

N=1500 r/min

L/min

Volumetric Efficiency
%
100

Output Flow

Performance Characteristic Curve

1000 2000 3000 4000 5000 PSI


Pressusre

Input Power

Input Power

200
160

MPa(PSI)
35 (5080)

160

30 (4350)
28 (4060)
25 (3630)

120

20 (2900)

120

80

15 (2180)

80
40

200
160
120

50
0

30 (4350)
28 (4060)
25 (3630)

120

20 (2900)
15 (2180)
10 (1450)

40

5 ( 730)

50

80 U.S.GPM

40
60
Output Flow

160

80

40

100 150 200 250 300 L/min


20

MPa(PSI)
35 (5080)

80

5 ( 730)

N=1800 r/min

240

10 (1450)

40

kW
210
200

HP
280

N=1500 r/min

Input Power

HP
240

kW
200

100 150 200 250 300 350 L/min

10 20

80 90 U.S.GPM

40
60
Output Flow

Note) The dotted line in the graph indicates less than minimum adjustable flow.

Full Cut-off Power

16

1800 r/min
1500 r/min

U.S.GPM
5

16

12

Drain

HP
24
Full Cut-off Power

Drain

kW
20

L/min
20

1800 r/min
1500 r/min

10
2

Full

4
0

10

15

20

25

30

1000 2000 3000 4000


Full Cut-off Pressure

35 MPa

ut-of

Full C

5000 PSI

10

1000

15

1500 r/min
1800 r/min

Flow

20

25

2000 3000
Pressure

30

4000

35 MPa
5000 PSI

Noise Level [One metre (3.3 ft.) horizontally away from pump head cover]

80

N=1500 r/min

Full

Flow
Full Cut-off

70
60
0

10

1000

15

20

2000 3000
Pressure

25

dB(A)
90
Noise Level

Noise Level

dB(A)
90

30

4000

35 MPa
5000 PSI

N=1800 r/min

low

Full F

80

Full Cut-off

70
60

0
0

10

1000

"A3H" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator Type

15

20

2000 3000
Pressure

25

30

4000

35 MPa
5000 PSI

131

Flange Mtg.: A3H16-FR01KK-10/1080/10950

Flow Adj. Screw


13(.51) Hex.

74.5
(2.93)

49.5
(1.95)
9.5
(.37)

Fully Extended
205.5(8.09)
39
Drain Port
(1.54)
"C" Thd.

DEC.

37
(1.46)
28
(1.10)

Filling Port
[22(.87) Hex. Head Plug Furnished]

74.5
(2.93)
"D" Thd. 19(.75) Deep
8 Places

23.8
(.937)
31.5
(1.24)

82
(3.23)

Discharge Port
19(.75) Dia.

10
(.39)
174.5
(6.87)

89.8
(3.535)
Position of Drain Port
10
(.39)
13.5
(.53)

"C" Thd.
Rc 1/2

A3H16-FR01KK-1080

1/2 BSP.F

A3H16-FR01KK-10950

SAE #10

119
(4.69)
89.8
(3.535)

Model Numbers

INC.
Pres. Adj. Screw
13(.51) Hex.
6.38(.2512)
6.35(.2500)

Install the pump so that the "Filling port" is at the top.

A3H16-FR01KK-10

22.23(.8752)
Dia.
22.20(.8740)
25.01(.985)
24.85(.978)
101.60(4.0000)
Dia.
101.55(3.9980)

26.2
(1.031)
31.5
(1.24)

81
(3.19)

52.4
(2.063)

50.8
(2.000)

109.5
(4.31)

Suction Port
26(1.02) Dia.

"D" Thd.
M10

28
(1.10)
126
(4.96)

3/8-16 UNC

View Arrow X

DIMENSIONS IN
MILLIMETRES (INCHES)

Foot Mtg.: A3H16-LR01KK-10/1080/10950


22
(.87)

16
(.63)
18
(.71)
115
(4.53)

14(.55) Dia. Through


28(1.10) Dia. Spotface
4 Places

100
(3.937)

165
(6.50)

41.5
(1.63)
44
(1.73)

152
(5.98)
120
(4.724)

120
(4.724)
288
(11.34)

For other dimensions, refer to "Flange Mtg.".

132

"A3H" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator Type

PISTON PUMPS

Flange Mtg.: A3H37-FR01KK-10/1080/10950

82
(3.23)

"D" Thd. "F" Deep


4 Places

"E" Thd. "H" Deep


4 Places

Filling Port
[22(.87) Hex. Head Plug Furnished]

47.5
(1.87)
40
(1.57)
94
(3.70)

Discharge Port
24(.94) Dia.
30.2
(1.189)
35
(1.38)

27.8
(1.094)
35
(1.38)

25.40(1.0000)
Dia.
25.37( .9988)
28.18(1.109)
28.00(1.102)
127.00(5.0000)
Dia.
126.95(4.9980)

90
(3.54)

57.2
(2.252)

58.7
(2.311)

114
(4.49)

Suction Port
32(1.26) Dia.

"A3H" Series

81
(3.19)

Fully Extended
61.5
(2.42)
223(8.78)
Drain Port
49
12.5
"C" Thd.
(1.93) (.49)

DEC.
Flow Adj. Screw
17(.67) Hex.

12
(.47)
189.5
(7.46)

114.5
(4.508)
Positon of Dain Port
16.5
(.65)
13.5
(.53)

INC.
Pres. Adj. Screw
13(.51) Hex.
6.38(.2512)
6.35(.2500)

Model Numbers
A3H37-FR01KK-10

"C" Thd.
Rc 1/2

"D" Thd.

"E" Thd.

M12

M10

F
H
mm(IN.) mm(IN.)
22 (.87)

18 (.71)

A3H37-FR01KK-10950 SAE #10 1/2-13 UNC 7/16-14 UNC 21 (.83)

20 (.79)

A3H37-FR01KK-1080

1/2 BSP.F

143
(5.63)
114.5
(4.508)

Install the pump so that the "Filling port" is at the top.

28
(1.10)
150
(5.91)

View Arrow X

DIMENSIONS IN
MILLIMETRES (INCHES)

Foot Mtg.: A3H37-LR01KK-10/1080/10950


22
(.87)

100
(3.937)
150
(5.91)

23
(.91)
150
(5.91)

3
(.12)

16
(.63)

19
(.75)

14(.55) Dia. Through


28(1.10) Dia. Spotface
4 Places

66.5
(2.62)

158
(6.22)
39.5
(1.56)

115
(4.528)

115
(4.528)

278
(10.94)

For other dimensions, refer to "Flange Mtg.".

"A3H" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator Type

133

Flange Mtg.: A3H56-FR01KK-10/1080/10950


Fully Extended
223(8.78)

DEC.
Flow Adj. Screw
17(.67) Hex.
92
(3.62)

Drain Port
"C" Thd.

89
(3.50)

Suction Port
38(1.50) Dia.

Filling Port
[22(.87) Hex. Head Plug Furnished]

62
(2.44)
46.5 12.5
(1.83) (.49)
47.5
(1.87)
40
(1.57)
107
(4.21)

Discharge Port
26(1.02) Dia.

"E" Thd. "H" Deep


4 Places
35.7
(1.406)
38
(1.50)

13
(.51)

27.8
(1.094)
38
(1.50)

206
(8.11)

114.5
(4.508)
Positon of Dain Port
19
(.75)
13.5
(.53)

A3H56-FR01KK-10

Rc 3/4

A3H56-FR01KK-1080

3/4 BSP.F

A3H56-FR01KK-10950

SAE #12

"D" Thd.

"E" Thd.

F
H
mm(IN.) mm(IN.)

M12

M12

22 (.87) 22 (.87)

143
(5.63)
114.5
(4.508)

"C" Thd.

INC.
Pres. Adj. Screw
13(.51) Hex.
7.97(.3138)
7.94(.3126)

Install the pump so that the "Filling port" is at the top.


Model Numbers

31.75(1.2500)
Dia.
31.70(1.2480)
35.32(1.391)
35.14(1.383)
127.00(5.0000)
Dia.
126.95(4.9980)

102
(4.02)

57.2
(2.252)

69.9
(2.752)

125
(4.92)

"D" Thd. "F" Deep


4 Places

1/2-13 UNC 7/16-14 UNC 21 (.83) 20 (.79)

28
(1.10)
154
(6.06)

View Arrow X

DIMENSIONS IN
MILLIMETRES (INCHES)

Foot Mtg.: A3H56-LR01KK-10/1080/10950


22
(.87)

100
(3.937)
150
(5.91)

23
(.91)
150
(5.91)

3
(.12)

16
(.63)

19
(.75)

14(.55) Dia. Through


28(1.10) Dia. Spotface
4Places

67
(2.64)

158
(6.22)
40
(1.57)

115
(4.528)

115
(4.528)
278
(10.94)

For other dimensions, refer to "Flange Mtg.".

134

"A3H" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator Type

PISTON PUMPS

Flange Mtg.: A3H71-FR01KK-10/1080/10950

97
(3.82)

Filling Port
[22(.87) Hex. Head Plug Furnished]
"D" Thd. "E" Deep
8 Places

Suction Port
51(2.01) Dia.
42.9
(1.689)
41.5
(1.63)

38.10(1.5000)
Dia.
38.05(1.4980)
42.36(1.668)
42.18(1.661)
127.00(5.0000)
Dia.
126.95(4.9980)

114
(4.49)

66.7
(2.626)

77.8
(3.063)

140
(5.51)

50
(1.97)

117
(4.61)

106.5
(4.19)

75
(2.95)
55
12.5
(2.17) (.49)
60.5
(2.38)

"A3H" Series

Fully Extended
264(10.39)
Drain Port
"C" Thd.

DEC.
Flow Adj. Screw
17(.67) Hex.

Discharge Port
34(1.34) Dia.
31.8
(1.252)
41.5
(1.63)

Case Drain Port


5(.20) Hex. Soc.
229.5
(9.04)

14
(.55)

154
(6.06)
114.5
(4.508)
Positaion of Drain Port
19
(.75)
13.5
(.53)

INC.
Pres. Adj. Screw
13(.51) Hex.

Install the pump so that the "Filling port" is at the top.

A3H71-FR01KK-10

"C" Thd.
Rc 3/4

A3H71-FR01KK-1080

3/4 BSP.F

A3H71-FR01KK-10950

SAE #12

"D" Thd.

E mm (IN.)

M12

19 (.75)

1/2-13 UNC

21 (.83)

9.56(.3764)
9.53(.3752)
143
(5.63)
114.5
(4.508)

Model Numbers

28
(1.10)

View Arrow X

DIMENSIONS IN
MILLIMETRES (INCHES)

Foot Mtg.: A3H71-LR01KK-10/1080/10950


22
(.87)

100
(3.937)
150
(5.91)

80
(3.15)
53
(2.09)

23
(.91)
150
(5.91)

3
(.12)

16
(.63)

19
(.75)

14(.55) Dia. Through


28(1.10) Dia. Spotface
4Places

158
(6.22)
115
(4.528)

115
(4.528)

278
(10.94)

For other dimensions, refer to "Flange Mtg.".

"A3H" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator Type

135

Flange Mtg.: A3H100-FR01KK-10/1080/10954

"D" Thd. "E" Deep


8 Places

112
(4.41)

103
(4.06)

Fully Extended
284.5(11.20)
60
Drain Port
"C" Thd.
(2.36)

Flow Adj. Screw


17(.67) Hex.
DEC.

12.5
(.49)
H

Filling Port
[27(1.06) Hex. Head Plug Furnished]

Discharge Port
34(1.34) Dia.

129.5
(5.10)
Case Drain Port
5(.20) Hex. Soc.

31.8
(1.252)
45
(1.77)

50.8
(2.000)
45
(1.77)

17
(.67)

249.5
(9.82)
210
(8.27)
161.6
(6.362)
Position of Drain Port
23
(.91)
21.5
(.85)

44.45(1.7500)
Dia.
44.40(1.7480)
49.39(1.944)
49.21(1.937)
152.40(6.0000)
Dia.
152.35(5.9980)

118.5
(4.67)

88.9
(3.500)

66.7
(2.626)

144
(5.67)

Suction Port
63(2.48) Dia.

INC.
Pres. Adj. Screw
13(.51) Hex.

196
(7.72)
161.6
(6.362)

11.14(.4386)
11.11(.4374)

1/2-13 UNC Thd. 32(1.26) Deep


"10954" Design Only
39
(1.54)

View Arrow X
Install the pump so that the "Filling port" is at the top.
Model Numbers
A3H100-FR01KK-10
A3H100-FR01KK-1080
A3H100-FR01KK-10954

Thread Size
Dimensions mm (Inches)
C
D
E
F
H
J
Rc 3/4
M12
19 (.75) 95 (3.74) 81 (3.19) 63 (2.48)
3/4 BSP.F
SAE #12 1/2-13 UNC 21 (.83) 74.6 (2.94) 60.6 (2.39) 50 (1.97)

DIMENSIONS IN
MILLIMETRES (INCHES)

Foot Mtg.: A3H100-LR01KK-10/1080


32
(1.26)

140
(5.512)
220
(8.66)

108
(4.25)
63
(2.48)

37
(1.46)
210
(8.27)

3
(.12)

29
(1.14)

32
(1.26)

22(.87) Dia. Through


43(1.69) Dia. Spotface
4Places

198
(7.80)
165
(6.496)

165
(6.496)
398
(15.67)

For other dimensions, refer to "Flange Mtg.".

136

"A3H" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator Type

PISTON PUMPS

Flange Mtg.: A3H145-FR01KK*-10/1080/10954


Drain Port
"C" Thd.

31.8
(1.252)
49
(1.93)

129
(5.08)

66.7
(2.626)

88.9
(3.500)
50.8
(2.000)
49
(1.93)

139
(5.47)

152
(5.98)

Suction Port
63(2.48) Dia.

74
(2.91)

"A3H" Series

Filling Port
[27(1.06) Hex. Head Plug Furnished]

Discharge Port
34(1.34) Dia.

12.5
(.49)
K

22
(.87)

Case Drain Port


5(.20) Hex. Soc.
220
(8.66)
161.6
(6.362)
Position of Drain Port
26
(1.02)
21.5
(.85)

152.40(6.0000)
Dia.
152.35(5.9980)

"D" Thd. "F" Deep


8 Places

111
(4.37)

"P" Dia.

121
(4.76)

Fully Extended
321.5 (12.66)
283.5
(11.16)

Flow Adj. Screw


19(.75) Hex.
DEC.

INC.
Pres. Adj. Screw
13(.51) Hex.

200
(7.87)
161.6
(6.362)

12.73(.5012)
12.70(.5000)

"E" Thd. "H" Deep

39
(1.54)

View Arrow X
Install the pump so that the "Filling port" is at the top.
Model Numbers
A3H145-FR01KK-10
A3H145-FR01KK-1080

C
Rc 3/4
3/4 BSP.F

Thread Size
D

M12

22 (.87)

95 (3.74)

21 (.83)

SAE #12 1/2-13 UNC


A3H145-FR01KK1-10954

Dimensions mm (Inches)
K
L

5/8-11 UNC

49.39 (1.944) 44.45 (1.7500)


81 (3.19) 63 (2.48) 49.21 (1.937) 44.40 (1.7480)

32 (1.26)

1/2-13 UNC

A3H145-FR01KK-10954

74.6 (2.94) 60.6 (2.39) 50 (1.97)


36 (1.42)

49.39 (1.944) 44.45 (1.7500)


49.21 (1.937) 44.40 (1.7480)
56.43 (2.222) 50.80 (2.0000)
56.25 (2.215) 50.75 (1.9980)

DIMENSIONS IN
MILLIMETRES (INCHES)

Foot Mtg.: A3H145-LR01KK-10/1080


32
(1.26)

198
(7.80)
123
(4.843)

123
(4.843)

29
(1.14)

200
(7.874)
270
(10.63)

48
(1.89)
13
(.51)

37
(1.46)
210
(8.27)

3
(.12)

32
(1.26)
140
(5.51)

22(.87) Dia. Through


43(1.69) Dia. Spotface
4Places

212
(8.35)

165
(6.496)

165
(6.496)
398
(15.67)

For other dimensions, refer to "Flange Mtg.".

"A3H" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator Type

137

Flange Mtg.: A3H180-FR01KK*-10/1080/10954


117
(4.61)
Position of Drain Port

Fully Extended
347.5(13.68)
Filling Port
[27(1.06) Hex. Head Plug Furnished]

Flow Adj. Screw


19(.75) Hex.
DEC.

81
(3.19)

12.5
(.49)

138
(5.43)

Case Drain Port


5(.20) Hex. Soc.

36.5
(1.437)
53
(2.09)

152.40(6.0000)
Dia.
152.35(5.9980)

Discharge Port
44(1.73) Dia.
61.9
(2.437)
53
(2.09)

148.5
(5.85)

160
(6.30)

79.4
(3.126)

106.4
(4.189)

Suction Port
76(2.99) Dia.

Drain Port
"C" Thd.
H

"N" Dia.

129.5
(5.10)
27.5
(1.08)

24
(.94)
309.5
(12.19)

"D" Thd. 29(1.14) Deep


8 Places

161.6
(6.362)

INC.
Pres. Adj. Screw
13(.51) Hex.

21.5
(.85)

200
(7.87)
161.6
(6.362)

12.73(.5012)
12.70(.5000)

"E" Thd. "F" Deep

39
(1.54)
220
(8.66)

View Arrow X
Install the pump so that the "Filling port" is at the top.
Model Numbers
A3H180-FR01KK-10
A3H180-FR01KK-1080

C
Rc 3/4
3/4 BSP.F

Thread Size
D

Dimensions mm (Inches)
K
J

M12
1/2-13 UNC 32 (1.26)

A3H180-FR01KK-10954

74.6 (2.94) 60.6 (2.39) 50 (1.97)

SAE #12 5/8-11 UNC


A3H180-FR01KK1-10954

56.43 (2.222) 50.80 (2.0000)


112 (4.41) 97.5 (3.84) 80 (3.15) 56.25 (2.215) 50.75 (1.9980)

5/8-11 UNC 36 (1.42)

49.39 (1.944) 44.45 (1.7500)


49.21 (1.937) 44.40 (1.7480)
56.43 (2.222) 50.80 (2.0000)
56.25 (2.215) 50.75 (1.9980)

DIMENSIONS IN
MILLIMETRES (INCHES)

Foot Mtg.: A3H180-LR01KK-10/1080


32
(1.26)

198
(7.80)
123
(4.843)

123
(4.843)

29
(1.14)

200
(7.874)
270
(10.63)

65
(2.56)

212
(8.35)

165
(6.496)

165
(6.496)
30
(1.18)

398
(15.67)

For other dimensions, refer to "Flange Mtg.".

138

37
(1.46)
210
(8.27)

3
(.12)

32
(1.26)
140
(5.51)

22(.87) Dia. Through


43(1.69) Dia. Spotface
4Places

"A3H" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator Type

PISTON PUMPS

Spear Parts List

53 46 49 44 35 49 55 47

31 54 10 42 45 11 7

9 21 39 33 43 19 29 22 4 27 23 1
52
48
50
41
36
38
56
3

5
48
40

Y
Y

"A3H" Series

A3H16/A3H37/A3H56-*R01KK-10/1080/10950

28
6
60
59
58

2 37 53 20 17 8 26 12 14 34 25 13 24 30

67 73 63 68 64 66 69 65 62 61

Detail of Section X X

72 71

51 18 44

15

Detail of Section Y Y

16

Detail of "Z"

List of Seals and Bearings


Item
17
18
36
37
38
40
41
42
43
44
45
68
69

Name of Parts

A3H16
2270-PK313655-3

Part Numbers
A3H37
2271-PK-313518-3
1310E-PK412440-0

A3H56
2272-PK313433-5

Gasket
Back Up Ring
Cylindrical Roller Bearing
NUP205E
Tapered Roller Bearing
4T-33008
4T-30204
Needle Roller Bearing
HMK2025V2
4T-33006
4T-32205R
Tapered Roller Bearing
Oil Seal
TCN254511 (FKM) TCN284811 (FKM) TCN355511 (FKM)
O-Ring
S65 (NBR, Hs70)
S85 (NBR, Hs70)
S95 (NBR, Hs70)
O-Ring
S71 (NBR, Hs70)
SO-NA-G60
SO-NA-G60
SO-NB-P14
SO-NB-P18
O-Ring
SO-NB-P21
SO-NB-P14
O-Ring
SO-NB-P9
O-Ring
SO-NB-P6
SO-NB-P8
O-Ring
SO-NB-P9
SO-NA-A018
O-Ring
SO-NB-P26
O-Ring

Q'ty.
1
1
1
1
1
1
1
1
1
4
1
1
1

When ordering seals, please specify the kit number from the table below.

List of Seals kit


Pump Model Numbers

Seal Kit Numbers

A3H16-*R01KK-10/1080/10950
A3H37-*R01KK-10/1080/10950
A3H56-*R01KK-10/1080/10950

A3H16-01-10
A3H37-01-10
A3H56-01-10

"A3H" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator Type

139

Spear Parts List

A3H71-*R01KK-10/1080/10950
A3H100/A3H145/A3H180-*R01KK*-10/1080/10954
X
52 44 48 43 35 48 55 45 49

40 42 12 8

9 23 37 33 41 27 21 24 4 25 51

10

50

53

47

46

31

29

38

36
56
3

Y
Y

17
54
6
39

60
59
58
2 30 18 11 22 19 7 15 13 34 26 14 28 1 16
67 73 63 68 64 66 69 65 62 61

72 71

51 20 43

Detail of Section X X

Detail of Section Y Y

List of Seals and Bearings


Item
19
20
29
30
36
38
39
40
41
42
43
68
69

Name of Parts

A3H71
2273-PK212356-0

Part Numbers
A3H100
A3H145
2274-PK212368-5 2275-PK212382-6
1310E-PK412440-0
4T-33206
HR33011

Gasket
Back Up Ring
Tapered Roller Bearing
33009JR
Cylindrical Roller Bearing
2276-PK412859-1
4T-33206
4T-30210
Tapered Roller Bearing
32205JR
2276-PK412860-9
Needle Roller Bearing
Oil Seal
TCN426512 (FKM) TCN507212 (FKM) TCN557812 (FKM) TCN557812 (FKM)
O-Ring
S100 (NBR, Hs70) S110 (NBR, Hs70) S125 (NBR, Hs70) S130 (NBR, Hs70)
SO-NA-G105
O-Ring
SO-NA-G95
SO-NA-G80
SO-NA-G95
SO-NB-P26
SO-NB-P24
O-Ring
SO-NB-P14
SO-NB-P18
SO-NB-P18
O-Ring
SO-NB-P9
SO-NB-P10A
O-Ring
SO-NB-P9
O-Ring
SO-NA-A021
O-Ring
SO-NB-P32
O-Ring

When ordering seals, please specify the kit number from the table below.

List of Seals kit

140

A3H180
2276-PK212301-6

Pump Model Numbers

Seal Kit Numbers

A3H71-*R01KK-10/1080/10950
A3H100-*R01KK-10/1080/10954
A3H145-*R01KK-10/1080/10954
A3H180-*R01KK-10/1080/10954

A3H71-01-10
A3H100-01-10
A3H145-01-10
A3H180-01-10

"A3H" Series Variable Displacement Piston Pumps


Single Pump, Pressure Compensator Type

Q'ty.
1
1
1
1
1
1
1
1
1
1
4
1
1

PISTON PUMPS

Graphic Symbol
P

PP
M

"A3H" Series

"A3H" Series Variable Displacement Piston Pumps-Single Pump,


Constant Power (Torque) Control Type

M
O
S

DR

Specifications
Geometric
Displacement
cm3/rev
(cu.in./rev)

Minimum
Adj. Flow
cm3/rev
(cu.in./rev)

A3H 37-*R09-***K-10*

37.1 (2.26)

A3H 56-*R09-***K-10*

Model Numbers

Approx. Mass
kg (lbs.)

Shaft Speed Range


r/min

Max.
Operating
Pressure
MPa (PSI)

Max.

Min.

Flange
Mtg.

Foot
Mtg.

16.0 (.976)

2700

600

23.0 (50.7)

30.5 (67.3)

56.3 (3.44)

35.0 (2.14)

2500

600

29.0 (63.9)

36.5 (80.5)

A3H 71-*R09-***K-10*

70.7 (4.31)

45.0 (2.75)

2300

600

38.0 (83.8)

45.5 (100)

A3H100-*R09-***K-10*

100.5 (6.13)

63.0 (3.84)

2100

600

48.0 (106)

76.0 (168)

A3H145-*R09-***K-10*

145.2 (8.86)

95.0 (5.80)

1800

600

63.0 (139)

91.0 (201)

A3H180-*R09-***K-10*

180.7 (11.03)

125.0 (7.63)

1800

600

74.2 (164)

102.2 (225)

35 (5080)

The maximum shaft speeds shown in the above table are at suction pressure 0 kPa (0 PSIG).

Model Number Designation


A3H37

-F

Series Number Mounting

09

Direction of
Rotation

Control Type

-11
Input Power
Setting

Frequency Pole Number


of Power of Electric
Source
Motor

-10
2

Shaft Extension

A3H37
(37.1 cm3/rev)
A3H56
(56.3 cm3/rev)
A3H71
(70.7 cm3/rev)

10
F: Flange
Mtg.
L: Foot
Mtg.

A3H180
(180.7 cm3/rev)

F: Flange
Mtg.
L: Foot
Mtg.

10
Viewed from
Shaft End

A3H100
(100.5 cm3/rev)
A3H145
(145.2 cm3/rev)

Design
Design Std.
Number

R: Clockwise
(Normal)

5.5: 5.5 kW
09: Constant
|
A: 50 Hz
110: 110 kW
Power
(Torque)
Control Refer to the table B: 60 Hz
on following page
Type
for combination.

K : Keyed Shaft
10

4: 4 Poles

Refer to 3
6: 6 Poles

10
K : Keyed Shaft
44.45mm
(1.75 IN.) Dia.
K1: Keyed Shaft 5
50.8mm
(2.0 IN.) Dia.

[
[

10

10

1. Available to supply pump with anti-clockwise rotation. Consult Yuken for details.
2. We can also supply spline-type shaft extension. Consult Yuken for details.
3. Design Standards: None ......... Japanese Standard "JIS"
80 ............. European Design Standard
950 ........... N. American Design Standard (Applicable only for A3H37/56/71)
954 ........... N. American Design Standard (Applicable only for A3H100/145/180)
4. Mounting type "L" is not available for N. American Design Standard.
5. Shaft extension "K1" is applicable only for N. American Design Standard.

"A3H" Series Variable Displacement Piston Pumps


Single Pump, Constant Power (Torque) Control Type

141

Combination of pump series and input power setting (

= available combinations)
Input Power Setting

kW (HP)

Pole Number of Electric Motor : 4P

Model Numbers

Pole Number of Electric Motor : 6P

11 15 18.5 22 30 37 45 55 75 90 110 5.5 7.5 11 15 18.5 22 30 37 45 55 75


(15) (20) (25) (30) (40) (50) (60) (75) (100) (120) (150) (7.5) (10) (15) (20) (25) (30) (40) (50) (60) (75) (100)
50 Hz
60 Hz
50 Hz
60 Hz
50 Hz
60 Hz
50 Hz
60 Hz
50 Hz
60 Hz
50 Hz
60 Hz

A3H 37
A3H 56
A3H 71
A3H100
A3H145
A3H180

Pipe Flange Kits


For pipe flange, refer to form of pressure compensator type on page 123.

Typical Performance Characteristics of Control Type "09" at Viscosity 32 mm2/s [ISO VG32 oils, 40C (104F)]
A3H37
L/min
70
U.S.GPM
60
16

U.S.GPM
20 L/min
70

N=1500 r/min

16
Output Flow

50
Output Flow

12
40
8

30

50
40
8

10

30
22 kW (30 HP)

20

60

12

20

N=1800 r/min

10

15

20

25

30

18.5 kW (25 HP)


15 kW (20 HP)
11 kW (15 HP)
35 MPa

18.5 kW (25 HP)


15 kW (20 HP)

10
11 kW (15 HP)
0

0
0

1000 2000 3000 4000 5000 PSI


Pressure

10

15

20

25

30

35 MPa

1000 2000 3000 4000 5000 PSI


Pressure

A3H56
U.S.GPM L/min
32 120

U.S.GPM L/min
32 120

N=1500 r/min

100

100
24

80
60
40

30 kW (40 HP)

20

22 kW (30 HP)
18.5 kW (25 HP)
15 kW (20 HP)
35 MPa

8
0

0
0

142

10

15

20

25

30

1000 2000 3000 4000 5000 PSI


Pressure

Output Flow

Output Flow

24
16

N=1800 r/min

80
16

60
37 kW (50 HP)
40

30 kW (40 HP)
22 kW (30 HP)
18.5 kW (25 HP)

8
20
0

0
0

10

15

20

25

30

35 MPa

1000 2000 3000 4000 5000 PSI


Pressure

"A3H" Series Variable Displacement Piston Pumps


Single Pump, Constant Power (Torque) Control Type

PISTON PUMPS

Typical Performance Characteristics of Control Type "09" at Viscosity 32 mm2/s [ISO VG32 oils, 40C (104F)]
A3H71
U.S.GPM L/min
40 150

N=1500 r/min

125

125
30

100

Output Flow

Output Flow

30

20

75
50

37 kW (50 HP)

10

100
20

0
0

10

15

20

25

30

75
45 kW (60 HP)

50

37 kW (50 HP)

10

30 kW (40 HP)

25
0

N=1800 r/min

25

22 kW (30 HP)
18.5 kW (25 HP)
35 MPa

"A3H" Series

U.S.GPM L/min
40 150

30 kW (40 HP)
22 kW (30 HP)

1000 2000 3000 4000 5000 PSI


Pressure

10

15

20

25

30

35 MPa

1000 2000 3000 4000 5000 PSI


Pressure

A3H100
L/min
U.S.GPM 200
50
175
150

40

125
30
100
20

75

55 kW (75 HP)

50

45 kW (60 HP)
37 kW (50 HP)
30 kW (40 HP)
22 kW (30 HP)

10
25
0

0
0

10

15

20

25

30

Output Flow

Output Flow

40

L/min
U.S.GPM 200
50
175

N=1500 r/min

N=1800 r/min

150
125

30
100
20

75

55 kW (75 HP)

50

45 kW (60 HP)
37 kW (50 HP)
30 kW (40 HP)

10
25
0

35 MPa

0
0

1000 2000 3000 4000 5000 PSI


Pressure

10

15

20

25

30

35 MPa

1000 2000 3000 4000 5000 PSI


Pressure

A3H145
U.S.GPM L/min
80 300

U.S.GPM L/min
80 300

N=1500 r/min

250

250
60
200

Output Flow

Output Flow

60

40

150
100

75 kW (100 HP)

20
50
30 kW (40 HP)
0

N=1800 r/min

0
0

10

15

20

25

30

200
40

150
90 kW (120 HP)

100

75 kW (100 HP)

20
50

55 kW ( 75 HP)
45 kW ( 60 HP)
37 kW ( 50 HP)
35 MPa

1000 2000 3000 4000 5000 PSI


Pressure

10

15

20

25

30

55 kW ( 75 HP)
45 kW ( 60 HP)
37 kW ( 50 HP)
35 MPa

1000 2000 3000 4000 5000 PSI


Pressure

A3H180
L/min
U.S.GPM 350
90
80

N=1500 r/min

L/min
U.S.GPM 350
90

300

80

150
100

20
50
0
0

10

15

20

25

30

90 kW (120 HP)
75 kW (100 HP)
55 kW ( 75 HP)
45 kW ( 60 HP)
37 kW ( 50 HP)
35 MPa

1000 2000 3000 4000 5000 PSI


Pressure

Output Flow

Output Flow

200

300
250

250
60
40

N=1800 r/min

60
200
40

150

110 kW (150 HP)

100

90 kW (120 HP)
75 kW (100 HP)

20
50
0

0
0

10

15

20

25

30

55 kW ( 75 HP)
45 kW ( 60 HP)
35 MPa

1000 2000 3000 4000 5000 PSI


Pressure

"A3H" Series Variable Displacement Piston Pumps


Single Pump, Constant Power (Torque) Control Type

143

Flange Mtg.: A3H37-FR09-***K-10/1080/10950

Drain Port
"C" Thd.
Fully Extended
223(8.78)
49
(1.93)

139
(5.47)

94
(3.70)

82
(3.23)
"D" Thd. "F" Deep
4 Places

58.7
(2.311)

47.5
(1.87)
40
(1.57)

90
(3.54)
112
(4.41)

Y UKEN

12
(.47)
41.8
(1.65)
189.5
(7.46)

Input Pwoer Setting Screw

Discharge Port
24(.94) Dia.

Fully Extended

127.00(5.0000)
Dia.
126.95(4.9980)
28.18(1.109)
28.00(1.102)
25.40(1.00000)
Dia.
25.37( .99880)

DEC.
Flow Adj. Screw
17(.67) Hex.

Filling Port 1
[22(.87) Hex. Head Plug Furnished]
154
"E" Thd. "H" Deep
(6.06)
4 Places

57.2
(2.252)

61.5
(2.42)
12.5
(.49)

30.2
(1.189)
35
(1.38)
121
(4.76)

Suction Port
32(1.26) Dia.

27.8
(1.094)
35
(1.38)

114.5
(4.508)
Position of Drain Port
16.5
(.65)
13.5
(.53)

INC.
Pres. Adj. Screw
13(.51) Hex.

143
(5.63)
114.5
(4.508)

6.38(.2512)
6.35(.2500)

28
(1.10)
150
(5.91)

View Arrow X

Model Numbers

Thread Size

C
D
E
Rc 1/2
A3H37-FR09-***K-10
M12
M10
A3H37-FR09-***K-1080 1/2 BSP.F
A3H37-FR09-***K-10950 SAE #10 1/2-13 UNC 7/16-14 UNC

Dimensions
mm (Inches)
F

22 (.87)

18 (.71)

21 (.83)

20 (.79)

1. Install the pump so that the "Filling Port" is at the top.


2. Do not touch the screw because it is adjusted at the time of shipment.

DIMENSIONS IN
MILLIMETRES (INCHES)

Foot Mounting Type


Mounting bracket is common to that of pressure compensator model.
Refer to page 133 for the dimensions of mounting bracket.

144

"A3H" Series Variable Displacement Piston Pumps


Single Pump, Constant Power (Torque) Control Type

PISTON PUMPS

Filling Port 1
[22(.87) Hex. Head Plug Furnished]
Suction Port
38(1.50) Dia.

89
(3.50)

102
(4.02)
112
(4.41)
Input Pwoer 2
Setting Screw
45.5
(1.79)
206
(8.11)

Discharge Port
26(1.02) Dia.

Fully Extended

13
(.51)

Flow Adj. Screw


17(.67) Hex.
DEC.
"D" Thd. "F" Deep
4 Places

57.2
(2.252)

107
(4.21)

162
(6.38)

69.9
(2.752)

Drain Port
"C" Thd.

Y UKEN

127.00(5.0000)
Dia.
126.95(4.9980)
35.32(1.391)
35.14(1.383)
31.75(1.2500)
Dia.
31.70(1.2480)

"E" Thd. "H" Deep


4 Places

114.5
(4.508)
Position of Drain Port
16.5
(.65)
13.5
(.53)
7.97(.3138)
7.94(.3126)

35.7
(1.406)
38
(1.50)
129
(5.08)

27.8
(1.094)
38
(1.50)

INC.
Pres. Adj. Screw
13(.51) Hex.

143
(5.63)
114.5
(4.508)

Fully Extended
239(9.41)
46.5
(1.83)

150
(5.91)

62
(2.44)
12.5
(.49)
47.5
(1.87)
40
(1.57)

"A3H" Series

Flange Mtg.: A3H56-FR09-***K-10/1080/10950

28
(1.10)
154
(6.06)

View Arrow X

Model Numbers
A3H56-FR09-***K-10
A3H56-FR09-***K-1080
A3H56-FR09-***K-10950

Thread Size
C
D
E
Rc 3/4
M12
M12
3/4 BSP.F
SAE #12 1/2-13 UNC 7/16-14 UNC

Dimensions
mm (Inches)
F

22 (.87)

22 (.87)

21 (.83)

20 (.79)

1. Install the pump so that the "Filling Port" is at the top.


2. Do not touch the screw because it is adjusted at the time of shipment.

DIMENSIONS IN
MILLIMETRES (INCHES)

Foot Mounting Type


Mounting bracket is common to that of pressure compensator model.
Refer to page 134 for the dimensions of mounting bracket.

"A3H" Series Variable Displacement Piston Pumps


Single Pump, Constant Power (Torque) Control Type

145

Flange Mtg.: A3H71-FR09-***K-10/1080/10950

75
(2.95)
12.5
(.49)
60.5
(2.38)

Fully Extended
264(10.39)
55
(2.17)
Drain Port
"C" Thd.

Filling Port 1
[22(.87) Hex. Head Plug Furnished]
Suction Port
51(2.01) Dia.

167.5
(6.59)

50
(1.97)

Input Pwoer Setting Screw

113
(4.45)
114
(4.49)
2

Discharge Port
34(1.34) Dia.

Fully Extended

14
(.55)
54.5
(2.15)
229.5
(9.04)

66.7
(2.626)

77.8
(3.063)

117
(4.61)

175
(6.89)

Flow Adj. Screw


17(.67) Hex.
DEC.

Y UKEN

127.00(5.0000)
Dia.
126.95(4.9980)
42.36(1.668)
42.18(1.661)
38.10(1.5000)
Dia.
38.05(1.4980)

97
(3.82)

"D" Thd. "E" Deep


8 Places

42.9
(1.689)
41.5
(1.63)
134.5
(5.30)

31.8
(1.252)
41.5
(1.63)

Case Drain Port


5(.20) Hex. Soc.
(Opposite Side)

154
(6.06)
114.5
(4.508)
Position of Drain Port
19
(.75)
13.5
(.53)
9.56(.3764)
9.53(.3752)
143
(5.63)
114.5
(4.508)

Pres. Adj. Screw


13(.51) Hex.
INC.

28
(1.10)

View Arrow X

Model Numbers

Thread Size

C
D
Rc 3/4
A3H71-FR09-***K-10
M12
A3H71-FR09-***K-1080 3/4 BSP.F
A3H71-FR09-***K-10950 SAE #12 1/2-13 UNC

Dimensions
mm (Inches)
E
19 (.75)
21 (.83)

1. Install the pump so that the "Filling Port" is at the top.


2. Do not touch the screw because it is adjusted at the time of shipment.

DIMENSIONS IN
MILLIMETRES (INCHES)

Foot Mounting Type


Mounting bracket is common to that of pressure compensator model.
Refer to page 135 for the dimensions of mounting bracket.

146

"A3H" Series Variable Displacement Piston Pumps


Single Pump, Constant Power (Torque) Control Type

PISTON PUMPS

12.5
(.49)
H

Filling Port 1
[27(1.06) Hex. Head Plug Furnished]

Fully Extended
284.5(11.20)

"A3H" Series

Flange Mtg.: A3H100-FR09-***K-10/1080/10954

60
(2.36)

Suction Port
63(2.48) Dia.

Drain Port
"C" Thd.

175.5
(6.91)

103
(4.06)

113
(4.45)
118.5
(4.67)
Fully Extended

17
(.67)
59.2
(2.33)

Input Pwoer Setting Screw

Discharge Port
34(1.34) Dia.
"D" Thd. "E" Deep
8 Places

249.5
(9.82)

66.7
(2.626)

88.9
(3.500)

179
(7.05)

129.5
(5.10)

Y UKEN

152.40(6.0000)
Dia.
152.35(5.9980)
49.39(1.944)
49.21(1.937)
44.45(1.7500)
Dia.
44.40(1.7480)

50.8
(2.000)
45
(1.77)
142.5
(5.61)

31.8
(1.252)
45
(1.77)

Case Drain Port


5(.20) Hex. Soc.
(Opposite Side)

210
(8.27)
161.6
(6.362)
Position of Drain Port
23
(.91)
21.5
(.85)
11.14(.4386)
11.11(.4374)

INC.
Pres. Adj. Screw
13(.51) Hex.

196
(7.72)
161.6
(6.362)

Flow Adj. Screw


17(.67) Hex.
DEC.

39
(1.54)

1/2-13 UNC Thd. 32(1.26) Deep


"10954" Design Only

View Arrow X

Model Numbers
A3H100-FR09-***K-10
A3H100-FR09-***K-1080
A3H100-FR09-***K-10954

Thread Size
C
D
Rc 3/4
M12
3/4 BSP.F
SAE #12 1/2-13 UNC

Dimensions
F

mm (Inches)
H

19 (.75)

95 (3.74)

81 (3.19)

63 (2.48)

21 (.83)

74.6 (2.94)

60.6 (2.39)

50 (1.97)

1. Install the pump so that the "Filling Port" is at the top.


2. Do not touch the screw because it is adjusted at the time of shipment.

DIMENSIONS IN
MILLIMETRES (INCHES)

Foot Mounting Type


Mounting bracket is common to that of pressure compensator model.
Refer to page 136 for the dimensions of mounting bracket.

"A3H" Series Variable Displacement Piston Pumps


Single Pump, Constant Power (Torque) Control Type

147

Flange Mtg.: A3H145-FR09-***K*-10/1080/10954

J
12.5
(.49)
K

Fully Extended
321.5(12.66)

Filling Port 1
[27(1.06) Hex. Head Plug Furnished]

74
(2.91)

Suction Port
63(2.48) Dia.

Drain Port
"C" Thd.

182
(7.17)

111
(4.37)

Flow Adj. Screw


19(.75) Hex.
DEC.

Input Pwoer Setting Screw

113
(4.45)
129
(5.08)
73.5
(2.89)
2

Discharge Port
34(1.34) Dia.

Fully Extended

"P" Dia.

152.40(6.0000)
Dia.
152.35(5.9980)

Y UKEN

22
(.87)

66.7
(2.626)

88.9
(3.500)

139
(5.47)

187
(7.36)

"D" Thd. "F" Deep 50.8


8 Places
(2.000)
49
(1.93)
149
(5.87)

283.5
(11.16)

31.8
(1.252)
49
(1.93)

Case Drain Port


5(.20) Hex. Soc.
(Opposite Side)

220
(8.66)
161.6
(6.362)
Position of Drain Port
26
(1.02)
21.5
(.85)
12.73(.5012)
12.70(.5000)

200
(7.87)
161.6
(6.362)

INC.
Pres. Adj. Screw
13(.51) Hex.

39
(1.54)

"E" Thd. "H" Deep


"10954" Design Only

View Arrow X

Model Numbers
A3H145-FR09-***K-10
A3H145-FR09-***K-1080

C
Rc 3/4
3/4 BSP.F

Thread Size
D
M12

A3H145-FR09-***K-10954

19 (.75)

1/2-13 UNC

Dimensions
K

95 (3.74)

mm (Inches)
L

5/8-11 UNC

56.43 (2.222) 50.80 (2.0000)


81 (3.19) 63 (2.48)
56.25 (2.215) 50.75 (1.9980)

32 (1.26)
21 (.83)

SAE #12 1/2-13 UNC


A3H145-FR09-***K1-10954

74.6 (2.94) 60.6 (2.39) 50 (1.97)


36 (1.42)

49.39 (1.944) 44.45 (1.7500)


49.21 (1.937) 44.40 (1.7480)
56.43 (2.222) 50.80 (2.0000)
56.25 (2.215) 50.75 (1.9980)

1. Install the pump so that the "Filling Port" is at the top.


2. Do not touch the screw because it is adjusted at the time of shipment.

DIMENSIONS IN
MILLIMETRES (INCHES)

Foot Mounting Type


Mounting bracket is common to that of pressure compensator model.
Refer to page 137 for the dimensions of mounting bracket.

148

"A3H" Series Variable Displacement Piston Pumps


Single Pump, Constant Power (Torque) Control Type

PISTON PUMPS

H
12.5
(.49)
J

Fully Extended
347.5(13.68)
81
(3.19)

Filling Port 1
[27(1.06) Hex. Head Plug Furnished]
Suction Port
76(2.99) Dia.

Drain Port
"C" Thd.

189
(7.44)

117
(4.61)

113
(4.45)
138
(5.43)
24
(.94)
81.9
(3.22)

Discharge Port
44(1.73) Dia.

"D" Thd. 29(1.14) Deep


8 Places

309.5
(12.19)

79.4
(3.126)

106.4
(4.189)

195
(7.68)

Input Pwoer Setting Screw

Fully Extended

"N" Dia.

152.40(6.0000)
Dia.
152.35(5.9980)

148.5
(5.85)

Flow Adj. Screw


19(.75) Hex.
DEC.

"A3H" Series

Flange Mtg.: A3H180-FR09-***K*-10/1080/10954

61.9
(2.437)
53
(2.09)
156
(6.14)

36.5
(1.437)
53
(2.09)

Case Drain Port


5(.20) Hex. Soc.
(Opposite Side)

220
(8.66)
161.6
(6.362)
Position of Drain Port
27.5
(1.08)
21.5
(.85)
12.73(.5012)
12.70(.5000)

200
(7.87)
161.6
(6.362)

INC.
Pres. Adj. Screw
13(.51) Hex.

"E" Thd. "F" Deep

39
(1.54)

View Arrow X

Model Numbers
A3H180-FR09-***K-10
A3H180-FR09-***K-1080

C
Rc 3/4
3/4 BSP.F

Thread Size
D
M16

A3H180-FR09-***K-10954

Dimensions mm (Inches)
J
K
L

56.43 (2.222) 50.80 (2.0000)


112 (4.41) 97.5 (3.84) 80 (3.15)
56.25 (2.215) 50.75 (1.9980)

1/2-13 UNC 32 (1.26)


99.8 (3.93) 85.3 (3.36) 70 (2.76)

SAE #12 5/8-11 UNC


A3H180-FR09-***K1-10954

5/8-11 UNC 36 (1.42)

49.39 (1.944) 44.45 (1.7500)


49.21 (1.937) 44.40 (1.7480)
56.43 (2.222) 50.80 (2.0000)
56.25 (2.215) 50.75 (1.9980)

1. Install the pump so that the "Filling Port" is at the top.


2. Do not touch the screw because it is adjusted at the time of shipment.

DIMENSIONS IN
MILLIMETRES (INCHES)

Foot Mounting Type


Mounting bracket is common to that of pressure compensator model.
Refer to page 138 for the dimensions of mounting bracket.

"A3H" Series Variable Displacement Piston Pumps


Single Pump, Constant Power (Torque) Control Type

149

"A3H" Series Variable Displacement Piston Pumps-Single Pump,


Load Sensing Type
Graphic Symbol

"PP"

"L"

M
O

A flow control valve is not


included with the pump.
Install the valve separately.

Specifications
Geometric
Displacement
cm3/rev
(cu.in./rev)

Model Numbers

Rated

Load Sensing
Pres. Difference
P
MPa (PSI)
Intermittent

Operating Pressure
MPa (PSI)

Approx. Mass
kg (lbs.)

Shaft Speed Range


r/min
Max.

Min.

Flange Mtg.

Foot Mtg.

A3H 16-*R14K-10*

16.3 (.995)

3600

600

17.5 (38.6)

26.4 (58.2)

A3H 37-*R14K-10*

37.1 (2.26)

2700

600

22.5 (49.6)

30.0 (66.2)

A3H 56-*R14K-10*

56.3 (3.44)

2500

600

28.7 (63.3)

36.2 (79.8)

A3H 71-*R14K-10*

70.7 (4.31)

2300

600

38.0 (83.8)

45.5 (100)

A3H100-*R14K-10*

100.5 (6.13)

2100

600

47.6 (105)

75.6 (167)

A3H145-*R14K-10*

145.2 (8.86)

1800

600

63.0 (139)

91.0 (201)

A3H180-*R14K-10*

180.7 (11.03)

1800

600

73.4 (162)

101.4 (224)

1.5 (218)
28 (4060)

35 (5080)

At the time
of shipment

1. The operating pressure means pump discharge pressure.


2. Load pressure difference P is adjustable in range of 1.0 -3.0 MPa (145-435 PSI).
3. The maximum shaft speeds shown in the above table are at suction pressure 0 kPa (0 PSIG).

Model Number Designation


A3H37
Series Number

-F

Mounting

Direction of
Rotation

14
Control Type

K
Shaft Extension

A3H16
(16.3 cm3/rev)
F: Flange Mtg.

A3H56
(56.3 cm3/rev)

L: Foot Mtg.

R: Clockwise
(Normal)

14: Load
Sensing
Type

K : Keyed Shaft

10
10

10

F: Flange Mtg.

A3H145
(145.2 cm3/rev)
L: Foot Mtg.

K : Keyed Shaft
[44.45mm (1.75 IN.) Dia.]
K1: Keyed Shaft 5
[50.8mm (2.0 IN.) Dia.]

1. Available to supply pump with anti-clockwise rotation. Consult Yuken for details.
2. We can also supply spline-type shaft extension. Consult Yuken for details.
3. Design Standards: None ......... Japanese Standard "JIS"
80 ............. European Design Standard
950 ........... N. American Design Standard (Applicable only for A3H16/37/56/71)
954 ........... N. American Design Standard (Applicable only for A3H100/145/180)
4. Mounting type "L" is not available for N. American Design Standard.
5. Shaft extension "K1" is applicable only for N. American Design Standard.

150

Design Std.

10
Viewed from
Shaft End

A3H71
(70.7 cm3/rev)

A3H180
(180.7 cm3/rev)

Design
Number
10

A3H37
(37.1 cm3/rev)

A3H100
(100.5 cm3/rev)

-10

"A3H" Series Variable Displacement Piston Pumps


Single Pump, Load Sensing Type

10
10

Refer to 3

PISTON PUMPS

Pipe Flange Kits

Typical Performance Characteristics of Control Type "A3H71" at Viscosity 32 mm2/s [ISO VG32 oils, 40C (104F)]
Pressure vs. Output Flow
Load Sensing Pressure Difference
P=1.5 MPa (218PSI)

U.S.GPM L/min
140
36
32

N=1800 r/min

"A3H" Series

For pipe flange, refer to form of pressure compensator type on page 123.

120
100

Output Flow

24
80
16

60
40

8
20
0

0
0
0

10

1000

15

20

25

2000
3000
Pressure

30
4000

35 MPa
5000 PSI

Full Cut-off Input Power


HP
18
16

kW
14

2300 r/min

12

1800 r/min
1500 r/min

Full Cut-off Power

10
12
8
8

6
4

4
2
0

0
0

5
1000

10

15

20

25

30

2000
3000
4000
Full Cut-off Pressure

35 MPa
5000 PSI

Drain
U.S.GPM
5

Drain

L/min
20

15
ll
Fu

2300 r/min
1800 r/min
1500 r/min

ff

t-o

Cu

1/10 Q
1/8 Q
1/4 Q
1/2 Q
2300 r/min
1800 r/min
1500 r/min

ss

r le

10
-off

Cut

o
sure

pre

5
1
0

MAX. Q

0
0
0

5
1000

10

15

20

2000
3000
Pressure

25

30
4000

35 MPa
5000 PSI

Ask Yuken for Performance caracteristics of other series than A3H71.

"A3H" Series Variable Displacement Piston Pumps


Single Pump, Load Sensing Type

151

Flange Mtg.: A3H16-FR14K-10/1080/10950

Load Sensing Port "L"


"D" Thd.
89.5
(3.52)
75.5
(2.97)

Pilot Port "PP"


"D" Thd.

74.5
(2.93)

31.5
(1.24)

DEC.
Flow Adj. Screw
13(.51) Hex.

Fully Extended
205.5(8.09)
131.5
Position of Pilot Port "PP"
(5.18)
124.5
Position of Load Sensing Port "L"
(4.90)
Filling Port
39
[22(.87) Hex. Head Plug Furnished]
(1.54)

49.5
(1.95)
9.5
(.37)
37
(1.46)
28
(1.10)
Drain Port
"C" Thd.

Discharge Port
19(.75) Dia.

Suction Port
26(1.02) Dia.
26.2
(1.031)
31.5
(1.24)

82
(3.23)

23.8
(.937)
31.5
(1.24)

10
(.39)
174.5
(6.87)

89.8
(3.535)
Position of Drain Port
10
(.39)
13.5
(.53)

22.23(.8752)
Dia.
22.20(.8740)
25.01(.985)
24.85(.978)
101.60(4.0000)
Dia.
101.55(3.9980)

81
(3.19)

50.8
(2.000)

52.4
(2.063)

137.5
(5.41)

"E" Thd. 19(.75) Deep


8 Places

Load Sensing Pres. Difference Adj. Screw


13(.51) Hex.
INC.
Pressure Adj. Screw
14(.55) Hex.
INC.

119
(4.69)
89.8
(3.535)

6.38(.2512)
6.35(.2500)

28
(1.10)
126
(4.96)

View Arrow X

Model Numbers

Thread Size

C
D
E
Rc 1/2
A3H16-FR14K-10
Rc 1/4
M10
A3H16-FR14K-1080 1/2 BSP.F 1/4 BSP.F
A3H16-FR14K-10950 SAE #10
SAE #4 7/16-14 UNC
Install the pump so that the "Filling Port" is at the top.

DIMENSIONS IN
MILLIMETRES (INCHES)

Foot Mounting Type


Mounting bracket is common to that of pressure compensator model.
Refer to page 132 for the dimensions of mounting bracket.

152

"A3H" Series Variable Displacement Piston Pumps


Single Pump, Load Sensing Type

PISTON PUMPS

Load Sensing Port "L"


"D" Thd.
92
(3.62)
78
(3.07)

Pilot Port "PP"


"D" Thd.

82
(3.23)

DEC.
Flow Adj. Screw
17(.67) Hex.

34
(1.34)

94
(3.70)

142
(5.59)
90
(3.54)

57.2
(2.252)

30.2
(1.189)
35
(1.38)

Discharge Port
24(.94) Dia.
27.8
(1.094)
35
(1.38)

25.40(1.0000)
Dia.
25.37( .9988)
28.18(1.109)
28.00(1.102)
127.00(5.0000)
Dia.
126.95(4.9980)

Suction Port
32(1.26) Dia.

61.5
(2.42)
12.5
(.49)
47.5
(1.87)
40
(1.57)
Drain Port
"C" Thd.

Fully Extended
223(8.78)
Position of Pilot Port "PP"
146.5
(5.77)
Position of Load Sensing Port "L"
139.5
(5.49)
Filling Port
49
[22(.87) Hex. Head Plug Furnished] (1.93)

"E" Thd. "H" Deep


4 Places

58.7
(2.311)

"F" Thd. "J" Deep


4 Places

"A3H" Series

Flange Mtg.: A3H37-FR14K-10/1080/10950

12
(.47)
189.5
(7.46)

Load Sensing Pres. Difference Adj. Screw


13(.51) Hex.
INC.
Pressure Adj. Screw

114.5
(4.508)
Position of Drain Port
16.5
(.65)
13.5
(.53)

14(.55) Hex.

INC.

143
(5.63)
114.5
(4.508)

6.38(.2512)
6.35(.2500)

28
(1.10)
150
(5.91)

View Arrow X

Model Numbers

Dimensions
mm (Inches)

Thread Size

C
D
E
F
Rc 1/2
A3H37-FR14K-10
Rc 1/4
M12
M10
A3H37-FR14K-1080 1/2 BSP.F 1/4 BSP.F
A3H37-FR14K-10950 SAE #10
SAE #4 1/2-13 UNC 7/16-14 UNC

22 (.87)

18 (.71)

21 (.83)

20 (.79)

Install the pump so that the "Filling Port" is at the top.

DIMENSIONS IN
MILLIMETRES (INCHES)

Foot Mounting Type


Mounting bracket is common to that of pressure compensator model.
Refer to page 133 for the dimensions of mounting bracket.

"A3H" Series Variable Displacement Piston Pumps


Single Pump, Load Sensing Type

153

Flange Mtg.: A3H56-FR14K-10/1080/10950

Load Sensing Port "L"


"D" Thd.

Pilot Port "PP"


"D" Thd.

94
(3.70)
80
(3.15)

89
(3.50)

DEC.
Flow Adj. Screw
17(.67) Hex.

36
(1.42)

Fully Extended
239(9.41)
Position of Pilot Port "PP"
161.5
(6.36)
Position of Load Sensing Port "L"
154.5
(6.08)
Filling Port
46.5
[22(.87) Hex. Head Plug Furnished]
(1.83)

62
(2.44)
12.5
(.49)
47.5
(1.87)
40
(1.57)
Drain Port
"C" Thd.

"E" Thd. "H" Deep


4 Places

Discharge Port
24(.94) Dia.

Suction Port
38(1.50) Dia.
35.7
(1.406)
38
(1.50)

107
(4.21)

27.8
(1.094)
38
(1.50)

13
(.51)

206
(8.11)

31.75(1.2500)
Dia.
31.70(1.2480)
35.32(1.391)
35.14(1.383)
127.00(5.0000)
Dia.
126.95(4.9980)

102
(4.02)

57.2
(2.252)

69.9
(2.752)

153
(6.02)

"F" Thd. "J" Deep


4 Places

Load Sensing Pres. Difference Adj. Screw


13(.51) Hex.
INC.
Pressure Adj. Screw
14(.55) Hex.
INC.

114.5
(4.508)
Position of Drain Port
19
(.75)
13.5
(.53)

143
(5.63)
114.5
(4.508)

7.97(.3138)
7.94(.3126)

28
(1.10)
154
(6.06)

View Arrow X

Model Numbers

Dimensions
mm (Inches)

Thread Size

C
D
E
F
Rc 3/4
A3H56-FR14K-10
Rc 1/4
M12
M12
A3H56-FR14K-1080 3/4 BSP.F 1/4 BSP.F
A3H56-FR14K-10950 SAE #12
SAE #4 1/2-13 UNC 7/16-14 UNC

22 (.87)

22 (.87)

21 (.83)

20 (.79)

Install the pump so that the "Filling Port" is at the top.

DIMENSIONS IN
MILLIMETRES (INCHES)

Foot Mounting Type


Mounting bracket is common to that of pressure compensator model.
Refer to page 134 for the dimensions of mounting bracket.

154

"A3H" Series Variable Displacement Piston Pumps


Single Pump, Load Sensing Type

PISTON PUMPS

75
(2.95)
12.5
(.49)
60.5
(2.38)

Load Sensing Port "L"


"D" Thd.

Pilot Port "PP"


"D" Thd.

106.5
(4.19)
91
(3.58)

97
(3.82)

43.5
(1.71)

"A3H" Series

Flange Mtg.: A3H71-FR14K-10/1080/10950

Fully Extended
264(10.39)
181
Position of Pilot Port "PP"
(7.13)
DEC.
174
Flow Adj. Screw Position of Load Sensing Port "L"
(6.85)
17(.67) Hex.
Filling Port
55
[22(.87) Hex. Head Plug Furnished]
(2.17)

50
(1.97)
Drain Port
"C" Thd.

Discharge Port
34(1.34) Dia.

117
(4.61)
Case Drain Port
5(2.0) Hex. Soc.

31.8
(1.252)
41.5
(1.63)

14
(.55)

229.5
(9.04)

154
(6.06)
114.5
(4.508)
Position of Drain Port
19
(.75)
13.5
(.53)

38.10(1.5000)
Dia.
38.05(1.4980)
42.36(1.668)
42.18(1.661)
127.00(5.0000)
Dia.
126.95(4.9980)

42.9
(1.689)
41.5
(1.63)

114
(4.49)

Suction Port
51(2.01) Dia.

66.7
(2.626)

77.8
(3.063)

159
(6.26)

"E" Thd. "F" Deep


8 Places

Load Sensing Pres. Difference Adj. Screw


13(.51) Hex.
INC.
Pressure Adj. Screw
14(.55) Hex.
INC.

143
(5.63)
114.5
(4.508)

9.56(.3764)
9.53(.3752)

28
(1.10)

View Arrow X

Thread Size

Model Numbers
A3H71-FR14K-10
A3H71-FR14K-1080
A3H71-FR14K-10950

C
D
E
Rc 3/4
Rc 1/4
M12
3/4 BSP.F 1/4 BSP.F
SAE #4 1/2-13 UNC
SAE #12

Dimensions
mm (Inches)
F
19 (.75)
21 (.83)

Install the pump so that the "Filling Port" is at the top.

DIMENSIONS IN
MILLIMETRES (INCHES)

Foot Mounting Type


Mounting bracket is common to that of pressure compensator model.
Refer to page 135 for the dimensions of mounting bracket.

"A3H" Series Variable Displacement Piston Pumps


Single Pump, Load Sensing Type

155

Flange Mtg.: A3H100-FR14K-10/1080/10954

Load Sensing Port "L"


"D" Thd.

Pilot Port "PP"


"D" Thd.

112
103
(4.41) (4.06)
90
(3.54)
42.5
(1.67)

DEC.
Flow Adj. Screw
17(.67) Hex.

Fully Extended
284.5(11.20)
196.5
Position of Pilot Port "PP"
(7.74)
189.5
Position of Load Sensing Port "L"
(7.46)
Filling Port
60
[27(1.06) Hex. Head Plug Furnished]
(2.36)

H
12.5
(.49)
J
K
Drain Port
"C" Thd.
129.5
(5.10)

Case Drain Port


5(2.0) Hex. Soc.

31.8
(1.252)
45
(1.77)

44.45(1.7500)
Dia.
44.40(1.7480)
49.39(1.944)
49.21(1.937)
152.40(6.0000)
Dia.
152.35(5.9980)

Discharge Port
34(1.34) Dia.

Suction Port
63(2.48) Dia.
50.8
(2.000)
45
(1.77)

118.5
(4.67)

88.9
(3.500)

66.7
(2.626)

163
(6.42)

"E" Thd. "F" Deep


8 Places

17
(.67)

249.5
(9.82)

Load Sensing Pres. Difference Adj. Screw


13(.51) Hex.
INC.
Pressure Adj. Screw
14(.55) Hex.
INC.

210
(8.27)
161.6
(6.362)
Position of Drain Port
23
(.91)
21.5
(.85)

196
(7.72)
161.6
(6.362)

11.14(.4386)
11.10(.4370)

39
(1.54)

1/2-13 UNC Thd. 32(1.26) Deep


"10954" Design Only

View Arrow X

Model Numbers
A3H100-FR14K-10
A3H100-FR14K-1080
A3H100-FR14K-10954

Thread Size
C
D
E
Rc 3/4
Rc 1/4
M12
3/4 BSP.F 1/4 BSP.F
SAE #4 1/2-13 UNC
SAE #12

Dimensions

mm (Inches)

19 (.75)

95 (3.74)

81 (3.19)

63 (2.48)

21 (.83)

74.6 (2.94)

60.6 (2.39)

50 (1.97)

Install the pump so that the "Filling Port" is at the top.

DIMENSIONS IN
MILLIMETRES (INCHES)

Foot Mounting Type


Mounting bracket is common to that of pressure compensator model.
Refer to page 136 for the dimensions of mounting bracket.

156

"A3H" Series Variable Displacement Piston Pumps


Single Pump, Load Sensing Type

PISTON PUMPS

Load Sensing Port "L"


"D" Thd.

Pilot Port "PP"


"D" Thd.

121
(4.76)
93.5
(3.68)

111
(4.37)

46
(1.81)

DEC.
Flow Adj. Screw
19(.75) Hex.

Fully Extended
321.5(12.66)
Position of Pilot Port "PP"
222.5
(8.76)
Position of Load Sensing Port "L"
215.5
(8.48)
Filling Port
74
[27(1.06) Hex. Head Plug Furnished]
(2.91)

"A3H" Series

Flange Mtg.: A3H145-FR14K*-10/1080/10954

K
12.5
(.49)
L
N
Drain Port
"C" Thd.
139
(5.47)

Case Drain Port


5(2.0) Hex. Soc.
283.5
(11.16)

31.8
(1.252)
49
(1.93)

220
(8.66)
161.6
(6.362)
Position of Drain Port
26
(1.02)
21.5
(.85)

22
(.87)

152.40(6.0000)
Dia.
152.35(5.9980)

50.8
(2.000)
49
(1.93)

"Q" Dia.

129
(5.08)

Discharge Port
34(1.34) Dia.

Suction Port
63(2.48) Dia.

66.7
(2.626)

88.9
(3.500)

171
(6.73)

"E" Thd. "H" Deep


8 Places

Load Sensing Pres. Difference Adj. Screw


13(.51) Hex.
INC.
Pressure Adj. Screw
14(.55) Hex.
INC.

200
(7.87)
161.6
(6.362)

12.73(.5012)
12.70(.5000)

39
(1.54)

"F" Thd. "J" Deep

View Arrow X

Model Numbers
A3H145-FR14K-10
A3H145-FR14K-1080

Thread Size
C
D
Rc 3/4
Rc 1/4
3/4 BSP.F 1/4 BSP.F

E
M12

Dimensions mm (Inches)
F

H
19 (.75)

1/2-13 UNC

A3H145-FR14K-10954
SAE #12

SAE #4

K
95 (3.74)

5/8-11 UNC

56.43 (2.222) 50.80 (2.0000)


81 (3.19) 63 (2.48)
56.25 (2.215) 50.75 (1.9980)

32 (1.26)
21 (.83)

1/2-13 UNC

A3H145-FR14K1-10954

74.6 (2.94) 60.6 (2.39) 50 (1.97)


36 (1.42)

49.39 (1.944) 44.45 (1.7500)


49.21 (1.937) 44.40 (1.7480)
56.43 (2.222) 50.80 (2.0000)
56.25 (2.215) 50.75 (1.9980)

Install the pump so that the "Filling Port" is at the top.

DIMENSIONS IN
MILLIMETRES (INCHES)

Foot Mounting Type


Mounting bracket is common to that of pressure compensator model.
Refer to page 137 for the dimensions of mounting bracket.

"A3H" Series Variable Displacement Piston Pumps


Single Pump, Load Sensing Type

157

Flange Mtg.: A3H180-FR14K*-10/1080/10954

Pilot Port "PP"


"D" Thd.

129.5
(5.10)
87.5
(3.44)

117
(4.61)

40
(1.57)

Load Sensing Port "L"


"D" Thd.

DEC.
Flow Adj. Screw
19(.75) Hex.

Fully Extended
347.5(13.68)
244.5
Position of Pilot Port "PP"
(9.63)
237.5
Position of Load Sensing Port "L"
(9.35)
Filling Port
[27(1.06) Hex. Head Plug Furnished]

K
12.5
(.49)
L
81
(3.19)

N
Drain Port
"C" Thd.

61.9
(2.437)
53
(2.09)

148.5
(5.85)
N

Case Drain Port


5(2.0) Hex. Soc.

36.5
(1.437)
53
(2.09)

24
(.94)

152.40(6.0000)
Dia.
152.35(5.9980)

Discharge Port
44(1.73) Dia.

Suction Port
76(2.99) Dia.

"P" Dia.

138
(5.43)

106.4
(4.189)

79.4
(3.126)

179
(7.05)

"E" Thd.
29(1.14) Deep
8 Places

309.5
(12.19)

220
(8.66)
161.6
(6.362)
Position of Drain Port
27.5
(1.08)
21.5
(.85)

Load Sensing Pres. Difference Adj. Screw


13(.51) Hex.
INC.
Pressure Adj. Screw
14(.55) Hex.
INC.

200
(7.87)
161.6
(6.362)

12.73(.5012)
12.70(.5000)

"F" Thd. "H" Deep

39
(1.54)

View Arrow X

Model Numbers
A3H180-FR14K-10
A3H180-FR14K-1080

Thread Size
C
D
Rc 3/4
Rc 1/4
3/4 BSP.F 1/4 BSP.F

E
M12

Dimensions mm (Inches)
F

1/2-13 UNC 32 (1.26)

A3H180-FR14K-10954
SAE #12

SAE #4

99.8 (3.93) 85.3 (3.36) 70 (2.76)

5/8-11 UNC

A3H180-FR14K1-10954

56.43 (2.222) 50.80 (2.0000)


112 (4.41) 97.5 (3.84) 80 (3.15)
56.25 (2.215) 50.75 (1.9980)

5/8-11 UNC 36 (1.42)

49.39 (1.944) 44.45 (1.7500)


49.21 (1.937) 44.40 (1.7480)
56.43 (2.222) 50.80 (2.0000)
56.25 (2.215) 50.75 (1.9980)

Install the pump so that the "Filling Port" is at the top.

DIMENSIONS IN
MILLIMETRES (INCHES)

Foot Mounting Type


Mounting bracket is common to that of pressure compensator model.
Refer to page 138 for the dimensions of mounting bracket.

158

"A3H" Series Variable Displacement Piston Pumps


Single Pump, Load Sensing Type

B
VANE PUMPS
Output Flow at 1200 r/min at No-Load
Pump Type

.3

Graphic
Symbols
1

.5
2

2
5

10

"PV2R" Series
Single Pumps
Fixed Displacedment

5
20

PV2R1

10

20
50

100

"PV2R24A/34A" Series
Double Pumps

200

PV2R2 PV2R3 PV2R4

"PV2R4A" Series
Single Pumps
"PV2R" Series
Double Pumps

Maximum
U.S.GPM
Operating
100 200
Pressure
MPa
500 800
(PSI)
L/min

50

PV2R4A
Small Volume

(PV2R1)

(PV2R2) (PV2R3)

Large Volume (PV2R2) (PV2R3) (PV2R4)


Small Volume

PV2R2 PV2R3
Large Volume

Page

21
(3050)

163

17.2
(2500)

177

21
(3050)

181

21 (3050)
17.2(2500)

196

PV2R4A

159

Hydraulic Fluids
1. Type of hydraulic fluids
Any type of hydraulic fluids listed in the Table 1 below can be used. However, the specifications of the pumps such
as maximum pressure and maximum pump speed may be changed according to the type of hydraulic fluids to be used.
For details, please refer to the specifications of the pump concerned.
Hydraulic fluids
Petroleum Base Oils

Synthetic Fluids

(Table 1)
Use anti-wear type oils or R & O (Rust and Oxidation inhibitor) type oils (equivalent to ISO VG32 or 46).
Use phosphate ester type fluids.
When phosphate ester type fluid is used, prefix "F-" to the model number because the special seals
(fluororubber) are required to be used.

Standard pumps can be used without conditions.


Water-Glycols However, if any type other than those in Table 2 is used, the maximum operating
Water
pressure is limited.
Containing
Fluids
Water in Oil
Standard pumps can be used without conditions.
Emulsions

Anti-wear type water-glycols

(Table 2)

Fluid Manufacturer
Exxon Mobil
JAPAN ENERGY CORP.
NIPPON OIL CORPORATION
Showa Shell Sekiyu K. K.
MATSUMURA OIL RESEARCH CORP.

Commercial Trade Name


Mobil Nybac FR 200 D
JOMO Hydria G
HYRANDO FRX 46
Shell HFC Fluid 46
HYDOL HAW

COSMO OIL LUBRICANTS CO. , LTD.

COSMO FLUID HQ 46
COSMO FLUID GS 46

2. Fluid viscosity and temperature


Use the hydraulic fluids which satisfy the recommended viscosity and oil temperature given in the Table 3 below.
However, please note that if any of the pumps listed in the table 4 is started at low speed, the maximum fluid viscosity
is limited.
Fluid viscosity and temperature
Fluid
Petroleum Base Oils
Phosphate Esters
Water Glycols
Water in Oil Emulsions

Temperature
C (F)

(Table 3)

Maximum viscosity for low start-up speed (Table 4)

Viscosity
mm2/s(SSU)

0-70 (32-158)
0-50 (32-122)
5-50 (41-122)

20-400 (100-1800)

Start-up Speed
r/min

Max. Viscosity
mm2/s (SSU)

PV2R1
PV2R12
PV2R13
PV2R14

750

100 (455)

950

200 (910)

PV2R2
PV2R23
PV2R24
PV2R24A

600

100 (455)

950

200 (910)

Pump Type

3. Control of contamination
Contamination of hydraulic fluids results in pump failures and reduced pump lives. Carry out sufficient contamination
control for hydraulic fluids and keep contamination level within NAS class 12.
Also, use a 100 m (150-mesh) tank filter on the suction side, more than 50 mm (2 in.) away from the tank bottom.

160

Fixed Vane Pumps

VANE PUMPS
Instructions

2. Suction pressures
Set the suction pressure at pump inlet port at the value given in the table below. Furthermore, use the pipes in the
suction side having the diameter as indicated on the installation drawings. In case where the pump is installed on the
tank or at the position higher than the tank top cover, the height of the suction port of the pump should be less than 1
metre (3.3 ft.) from the oil level {less than 0.8 metre (2.6 ft.) in case of using phosphate ester fluids or water
containing fluids}.
Suction Pressure
Minimum
Phosphate ester type fluid
Petroleum base oil
Water containing fluid

Pump Type

"PV2R" Series
Single Pumps

"PV2R" Series
Double Pumps

PV2R1
PV2R2

-20 kPa
(5.9 in. Hg Vacuum)

PV2R3
PV2R4
PV2R4A

-20 kPa
(5.9 in. Hg Vacuum)

PV2R12

-20 kPa
(5.9 in. Hg Vacuum)

PV2R13
PV2R23
PV2R33
PV2R14
PV2R24
PV2R34
PV2R24A
PV2R34A

-16 kPa
(4.7 in. Hg Vacuum)

Maximum

B
Fixed Vane Pumps

1. Alignment of shaft
Employ a flexible coupling whenever possible, and avoid any stress from bending or thrust.
Maximum permissible misalignment is less than 0.1 mm (.004 inches) TIR and maximum permissible misangular is
less than 0.2.

+30 kPa
(+4.3 PSIG)

-20 kPa
(5.9 in. Hg Vacuum)

In relation to the rotating speed of the pump, the minimum suction pressure may be restricted for a certain nominal
displacement. For details, please refer to the specifications of the pump concerned.
3. Precautions at starting
At an initial operation or at an operation after a long rest, the pump may have difficulty in sucking up fluid. In such cases,
an air bleed valve should be installed beforehand on the discharge side (model No. ST1004-*-10*, see page 820), or
discharge air by slightly slackening the connection on the discharge side. At starting, operate the pump intermittently as
far as possible with no load.
For fluid viscosity at starting, see the item of "Hydraulic Fluids".
4. Other precautions
If a pump is used at speed below 1200 r/min, install the pump with the suction port upside so that the pump can suck up
fluid easily at starting.

Fixed Vane Pumps

161

Interchangeability in Installation between Current and New Design


The models shown below have been changed in design.
Model Numbers
Name
Current

New

Interchangeability in
Installation

Major Changes

''PV2R1'' Series
Single Pumps

PV2R1-*-*-RAA-40*
41*

PV2R1-*-*-RAA-42*

Yes

Lower noise level

''PV2R2'' Series
Single Pumps

PV2R2-*-*-RAA-40*

PV2R2-*-*-RAA-41*

Yes

Lower noise level

''PV2R3'' Series
Single Pumps

PV2R3-*-*-RAA-30*

PV2R3-*-*-RAA-31*

Yes

Lower noise level

''PV2R12'' Series
Double Pumps

PV2R12-*-*-*-REAA-40*
41*

PV2R12-*-*-*-REAA-42*

Yes

Lower noise level

''PV2R13'' Series
Double Pumps

PV2R13-*-*-*-RAAA-40*
41*

PV2R13-*-*-*-RAAA-42*

Yes

Lower noise level

''PV2R14'' Series
Double Pumps

PV2R14-*-*-*-RAAA-30*
31*

PV2R14-*-*-*-RAAA-32*

Yes

Lower noise level

''PV2R23'' Series
Double Pumps

PV2R23-*-*-*-REAA-40*

PV2R23-*-*-*-REAA-41*

Yes

''PV2R33'' Series
Double Pumps

PV2R33-*-*-*-RAAA-30*

PV2R33-*-*-*-RAAA-31*

Yes
Lower noise level

162

''PV2R24'' Series
Double Pumps

PV2R24-*-*-*-RAAA-30*

PV2R24-*-*-*-RAAA-31*

Yes

''PV2R34'' Series
Double Pumps

PV2R34-*-*-*-REAA-30*

PV2R34-*-*-*-REAA-31*

Yes

Fixed Vane Pumps

VANE PUMPS

"PV2R" Series Single Vane Pumps

B
"PV2R" Series
Single Vane Pumps

These pumps are of high pressure and high performance, which have been developed especially for low noise operation.
To comply with a variety of applications including injection moulding machines, PV2R series single pumps provide the
output flow of such a wide range as from 5.8 to 237 cm3/rev (.354 to 14.46 cu.in./rev).
The intergral driving parts of the pumps are combined into a kit form and available for supply as a cartridge kit.
Therefore, the replacement of the driving parts can be done easily.

Graphic Symbol

Model Number Designation


FSpecial Seals

F:
For phosphate
ester type
fluids (Omit
if not
required)

PV2R1

-6

Series
Number

Nominal
Displacement
cm3/rev

PV2R1

6, 8, 10, 12
14, 17, 19
23, 25, 31

PV2R2

41, 47, 53
59, 65

PV2R3

76, 94, 116

PV2R4

136, 153, 184


200, 237

-R

-42

-*

Shaft
Rotation

Discharge
Port
Position

Suction
Port
Position

Design
Number

Design
Standards

-L
Type of
Mounting

(Viewed from Shaft End)


L:
Foot
Mounting
F:
Flange
Mounting

R:

A:

Clockwise

A:

Upwards

(Normal)

42

(Normal)

41

Refer to

Upwards

31

(Normal)

30

1. Available to supply pump with anti-clockwise rotation.


Consult Yuken for details.

2.Design Standards:None.....Japanese Standard "JIS"


80 . .. ...... European Design Standard
90 . .. ...... N. American Design Standard

Pipe Flange Kits


Pipe flange kits are available. When ordering, specify the kit number from the table below.
Pipe Flange Kit Numbers
Pump
Model
Numbers

PV2R1

PV2R2

PV2R3

PV2R4

Name
of
Port

Threaded Connection
2

Japanese
Standard "JIS"
European
Design
Standard

N. American
Design
Standard

Butt Welding
2

Japanese
Standard "JIS"
European
Design
Standard

N. American
Design
Standard

Japanese
Standard "JIS"

European
Design
Standard

Suction

F5-08-A-10

F5-08-A-1080

F5-08-B-10

F5-08-B-1090

F5-08-C-10

F5-08-C-1090

Discharge

F5-04-A-10

F5-04-A-1080

F5-04-B-10

F5-04-B-1090

F5-04-C-10

F5-04-C-1090

Suction

F5-10-A-10

F5-10-A-1080

F5-10-B-10

F5-10-B-1090

F5-10-C-10

F5-10-C-1090

Discharge

F5-06-A-10

F5-06-A-1080

F5-06-B-10

F5-06-B-1090

F5-06-C-10

F5-06-C-1090

Suction

F5-16-A-10

F5-16-A-1080

F5-16-B-10

F5-16-B-1090

F5-16-C-10

F5-16-C-1090

Discharge

F5-10-A-10

F5-10-A-1080

F5-10-B-10

F5-10-B-1090

F5-10-C-10

F5-10-C-1090

Suction

F5-24-A-10

F5-24-B-10

F5-24-B-1090

F5-24-C-10

F5-24-C-1090

Discharge

F5-12-A-10

F5-12-B-10

F5-12-B-1090

F5-12-C-10

F5-12-C-1090

F5-12-A-1080

N. American
Design
Standard

Socket Welding

1. In case of using socket welding flanges, there is a case where the operating pressure should be set lower than the normal because of strength of the
flanges. Therefore, please pay cautious attention to the operating pressure when the socket welding flanges are used.
2. As dimensions of the pipe flange mounting surface are conformed to SAE 4 Bolt Split Flange (Standard Pressure Series), pipe flanges conforming to
the SAE Standards can be used.
Notes: Special seals (Viton seals) are required when phosphate ester type fluids are used. (Prefix "F-" to the pipe flange kit number when ordering.)
Details of the pipe flange kits are shown on page 824.

"PV2R" Series Single Vane Pumps

163

Specifications
Max. Operating Pressure

Model
Numbers

Geometric
Displacement

cm3/rev
(cu.in./rev)
PV2R1-6
PV2R1-8
PV2R1-10
PV2R1-12
PV2R1-14
PV2R1-17
PV2R1-19
PV2R1-23
PV2R1-25

5.8 ( .354 )
8.0 ( .488 )
9.4 ( .574 )
12.2 ( .744 )
13.7 ( .836 )
16.6 ( 1.013 )
18.6 ( 1.135 )
22.7 ( 1.385 )
25.3 ( 1.544 )

PV2R1-31

31.0 ( 1.892 )

PV2R2-41
PV2R2-47
PV2R2-53
PV2R2-59
PV2R2-65
PV2R3-76
PV2R3-94

41.3 ( 2.52 )
47.2 ( 2.88 )
52.5 ( 3.20 )
58.2 ( 3.55 )
64.7 ( 3.95 )
76.4 ( 4.66 )
93.6 ( 5.71 )

PV2R3-116

115.6 ( 7.05 )

PV2R4-136
PV2R4-153
PV2R4-184
PV2R4-200
PV2R4-237
1.
2.
3.
4.
5.
6.

136
153
184
201

( 8.30 )
( 9.34 )
( 11.23 )
( 12.27 )

Petroleum Base Oils

Anti-Wear
Type

MPa (PSI)

Water Containing Fluids

R&O
Type

Anti-Wear
Type
Water
Glycols

16
(2320)

Output
Flow
&
Input
Power

Water
Glycols

Water
in Oil
Emulsions

Phosphate
Esters

16
(2320)

7
(1020)

7
(1020)

16
(2320)

14
(2030)

16
(2320)

7
(1020)

7
(1020)

14
(2030)

Refer to
Pages
172 & 173

14
(2030)

16
(2320)

7
(1020)

7
(1020)

14
(2030)

Refer to
Page 174

21
(3050)

Refer to
Pages
170 - 172

21
(3050)

21
(3050)
16
(2320)

17.5
(2540)

14
(2030)

16
(2320)

7
(1020)

7
(1020)

14
(2030)

Refer to
Pages
174 & 175

Min.

1800
(1200)

750

1800
(1200)

600

1800
(1200)

1800
(1200)
1800
(1200)
1800
(1200)

For the brands of anti-wear type water-glycols , see the item of "Hydraulic Fluids" on page 160.
If PV2R3-116 is used at speed above 1700 r/min, the suction pressure is limited to 0 kPa (0 in. Hg.).
If PV2R4-237 is used at speed above 1700 r/min, the suction pressure is limited to -13 kPa (3.94 in. Hg. vacuum).
If phosphate ester or water containing fluids are used, the maximum speed is limited to 1200 r/min.
For starting at low speed, the maximum viscosity is limited. For details, see the item of "Hydraulic Fluids" on page 160.
For pressure above 16 MPa (2320 PSI), raise the speed over 1450 r/min.

PVR2R1
PVR2R2
PVR2R3
PVR2R4

Max.

16
(2320)

237 ( 14.46 )

Model Numbers

Shaft Speed Range


r/min

21 6
(3050)

Mass

164

Synthetic
Fluids

Approx. Mass kg (lbs.)


Flange Mtg.
Foot Mtg.
9.0 ( 19.8) 11.2 ( 24.7)
15.5 ( 34.2) 19.8 ( 43.7)
30.9 ( 68.1) 40.9 ( 90.2)
68.5 (151)
93.5 (206)

"PV2R" Series Single Vane Pumps

600

600
3
4

VANE PUMPS
Flange Mtg.: PV2R1-*-F-RAA-42/4290

7
(.276)

R9.5(R.37)

R8(R.31)

38.1
(1.500)

52.4
(2.063)

40(1.57)

56 (2.20)
17.5
(.689)

Port Position

A
130
(5.12)
106
(4.173)

11(.433) Dia. Through


2 Places

18
(.71)

82.55 Dia.
82.50
(3.250)
(3.248)

R12
(R.47)

97(3.82) Sq.

69.5
(2.74)
44.5
(1.75)
36
(1.42)
25
(.98)

58
(2.28)

178.5
(7.03)
56
(2.20)

"D" Thd. "E" Deep


4 Places

21.24(.836)
21.08(.830)

26.2
(1.031)

19.05(.7500) Dia.
19.02(.7488)

"C" Thd.
17(.67) Deep
4 Places

106.5
(4.19)

"PV2R" Series
Single Vane Pumps

13
(.51)

Suction Port
28(1.10) Dia.

4.79
4.76
Key Width
(.1886)
(.1874)

Discharge Port
15(.59) Dia.

95(3.74)

Model Numbers

"C" Thd.

"D" Thd.

E mm (Inches)

M10

M8

14 (.55)

3/8-16 UNC

5/16-18 UNC

16 (.63)

PV2R1-*-F-RAA-42
PV2R1-*-F-RAA-4290

DIMENSIONS IN
MILLIMETRES (INCHES)

Foot Mtg.: PV2R1-*-L-RAA-42/4290


12(.472) Dia. Through
24(.94) Dia. Spotface
4 Places

69.5
(2.74)

14
(.55)
15
(.59)
80
(3.15)
145.5(5.73)

3
(.12)

178.5
(7.03)
56
(2.20)

50
(1.969)
95
(3.74)

95
(3.74)

56.5
(2.22)
27.5
(1.08)

72.5
(2.854)

72.5
(2.854)

180
(7.09)

For other dimensions, refer to "Flange Mtg.".

"PV2R" Series Single Vane Pumps

165

Flange Mtg.: PV2R2-*-F-RAA-41/4190


16
(.63)

Suction Port
34(1.34) Dia.

9
(.354)

R11(R.43)

R9(R.35)

47.6
(1.874)

58.7
(2.311)

49(1.93)

65(2.56)
30.2
(1.189)

"D" Thd. 17(.67) Deep


4 Places

22.2
(.874)
222
(8.74)
80
(3.15)

Port Position

A
174
(6.85)
146
(5.748)

125(4.92) Sq.

R14
(R.55)

25
(.98)

101.60 Dia.
101.55
(4.000)
(3.998)

70
(2.76)

87
(3.43)
59
(2.32)
47
(1.85)
32
(1.26)

25.40( 1.0000)
Dia.
25.35( .9980)
28.18(1.109)
28.00(1.102)

"C" Thd.
"E" Deep
4 Places

132.5
(5.22)

6.38
6.35
KeyWidth
(.2512)
(.2500)

Discharge Port
21(.83) Dia.

13.5(.531) Dia. Through


2 Places

Model Numbers

"C" Thd.

"D" Thd.

E mm (Inches)

M10

M10

19 (.75)

PV2R2-*-F-RAA-41
PV2R2-*-F-RAA-4190

7/16-14 UNC 7/16-14 UNC

120(4.72)

20 (.79)

DIMENSIONS IN
MILLIMETRES (INCHES)

Foot Mtg.: PV2R2-*-L-RAA-41/4190


14(.551) Dia. Through
28(1.10) Dia. Spotface
4 Places

87
(3.43)

14
(.55)
15
(.59)
102
(4.02)
189(7.44)

3
(.12)

222
(8.74)
80
(3.15)

60
(2.362)
115
(4.53)

120
(4.72)

73
(2.87)
38
(1.50)

95
(3.740)

95
(3.740)

230
(9.06)

For other dimensions, refer to "Flange Mtg.".

166

"PV2R" Series Single Vane Pumps

VANE PUMPS
Flange Mtg.: PV2R3-*-F-RAA-31/3190

Suction Port
51(2.01) Dia.

9
(.354)
R11(R.43)

R13(R.51)

58.7
(2.311)

77.8
(3.063)

65(2.56)

87(3.43)

Port Position
112
(4.41)
75
(2.95)
63
(2.48)
40
(1.57)

A
213
(8.39)
181
(7.126)
R16
(R.63)

31
(1.22)

127.00 Dia.
126.95
(5.000)
(4.998)

90
(3.54)

274
(10.79)
90
(3.54)

173
(6.81)

"D" Thd. "F" Deep


4 Places

30.2
(1.189)

17.5(.689) Dia. Through


2 Places

Model Numbers
PV2R3-*-F-RAA-31
PV2R3-*-F-RAA-3190

166(6.54) Sq.

42.9
(1.689)

31.75(1.2500)
Dia.
31.70(1.2480)
35.32(1.391)
35.14(1.383)

"C" Thd. "E" Deep


4 Places

"PV2R" Series
Single Vane Pumps

21
(.83)

7.97
7.94
Key Width
(.3138)
(.3126)

Discharge Port
28(1.10) Dia.

148
(5.83)

Dimensions
mm (Inches)

"C" Thd.

"D" Thd.

M12

M10

19 (.75)

19 (.75)

1/2-13 UNC

7/16-14 UNC

21 (.83)

20 (.79)

DIMENSIONS IN
MILLIMETRES (INCHES)

Foot Mtg.: PV2R3-*-L-RAA-31/3190


17.5(.689) Dia. Through
26(1.02) Dia. Spotface
4 Places

112
(4.41)

22
(.87)
23
(.91)
109.5
(4.31)
217(8.54)

2(.08)

274
(10.79)
90
(3.54)

76.2
88
(3.000) (3.46)
131
(5.16)

145
(5.71)
50
(1.97)

117.5
(4.626)

117.5
(4.626)

274
(10.79)

For other dimensions, refer to "Flange Mtg.".

"PV2R" Series Single Vane Pumps

167

Flange Mtg.: PV2R4-*-F-RAA-30/3090


13
(.512)

135
(5.31)
92
(3.62)
76
(2.99)
56
(2.20)

Port Position

A
273(10.75) Sq.
228.6(9.000)

228.6(9.000)

115
(4.53)

152.40 Dia.
152.35
(6.000)
(5.998)
140
(5.51)
21.5(.846) Dia. Through
39(1.54) Dia. Spotface (From Rear)
4 Places

PV2R4-*-F-RAA-30
PV2R4-*-F-RAA-3090

Dimensions
mm (Inches)

"C" Thd.

"D" Thd.

M16

M12

19 (.75)

19 (.75)

5/8-11 UNC

1/2-13 UNC

21 (.83)

21 (.83)

DIMENSIONS IN
MILLIMETRES (INCHES)

Foot Mtg.: PV2R4-*-L-RAA-30/3090


22(.866) Dia. Through
43(1.69) Dia. Spotface
4 Places

135
(5.31)

3
(.12)

354
(13.94)
110
(4.33)

29
(1.14)
30
(1.18)

Model Numbers

R22(R.87)

114.3
(4.500)
185
(7.28)

280
(11.02)

99
(3.90)
60
(2.36)

187.3
(7.374)

187.3
(7.374)
438
(17.24)

For other dimensions, refer to "Flange Mtg.".

168

"PV2R" Series Single Vane Pumps

327.3(12.89)

354
(13.94)
110
(4.33)
24
(.94)

217
(8.54)

"D" Thd. "F" Deep


4 Places

35.7
(1.406)

187.3
(7.37)

118(4.65)
R15(R.59)
R37(R1.46)
R13(R.51)

69.9
(2.752)

106.4
(4.189)

"C" Thd. "E" Deep


4 Places

25
61.9 (.98)
(2.437)

38.10(1.5000)
Dia.
38.05(1.4980)
42.36(1.668)
42.18(1.661)

Suction Port
76(2.99) Dia.

9.56
9.53
Key Width
(.3764)
(.3752)

Discharge Port
36(1.42) Dia.

VANE PUMPS
Noise Level
Measuring conditions
Fluid viscosity
: 20 mm2/s (100 SSU)
Measurement point : One metre (3.3 ft.) horizontally away from pump head cover
Back ground noise : 40 dB (A)

55

1200 r/min

55

50

Noise Level

Noise Level

PV2R1-31

dB(A)
60

1200 r/min
1000 r/min

45

1000 r/min

50

45

40

40
0

3.5

MPa
7 10.5 14 17.5 21
(1000)
(2000)
(3000) (PSI)

3.5

Pressure

Pressure

PV2R2-41

dB(A)
65

60
1200 r/min

55
1000 r/min

Noise Level

Noise Level

PV2R2-65

dB(A)
65

60

50

45

1200 r/min
55

1000 r/min

50

3.5

45

MPa
7 10.5 14 17.5 21
(1000)
(2000)
(3000) (PSI)

3.5

PV2R3-76

dB(A)
65

PV2R3-116

dB(A)
65

1200 r/min

1000 r/min
55

3.5

Noise Level

Noise Level

1200 r/min
60

60
1000 r/min
55

50

MPa
7 10.5 14 17.5 21
(1000)
(2000)
(3000) (PSI)

3.5

PV2R4-136

PV2R4-184

dB(A)
70

1200 r/min

1000 r/min
60

3.5

MPa
7 10.5 14 17.5 21
(1000)
(2000)
(3000) (PSI)

Noise Level

Noise Level

1200 r/min
65

55

MPa
7 10.5 14 17.5 21
(1000)
(2000)
(3000) (PSI)
Pressure

Pressure

dB(A)
70

MPa
7 10.5 14 17.5 21
(1000)
(2000)
(3000) (PSI)
Pressure

Pressure

50

MPa
7 10.5 14 17.5 21
(1000)
(2000)
(3000) (PSI)

"PV2R" Series
Single Vane Pumps

PV2R1-6

dB(A)
60

65
1000 r/min
60

55

3.5

MPa
7 10.5 14 17.5 21
(1000)
(2000)
(3000) (PSI)
Pressure

Pressure

"PV2R" Series Single Vane Pumps

169

Typical Pump Characteristics at Viscosity 20 mm2/s (100 SSU) [ISO VG32 Oils, 50C (122F)]

U.S.GPM
3.8
1800 r/min

Output Flow

3.4
Output Flow

1500 r/min
1200 r/min

2.6
2.2
1.8
1.4

Input Power

kW HP
1000 r/min
6
8
5
6
4
3
4
2
2
1
0
0
3.5
7
10.5 14 17.5 21 MPa
(1000)
(2000)
(3000) (PSI)
16
Pressure (2320)

3.0

PV2R1-10
L/min
U.S.GPM 18
4.4 17
16
4.0 15

2.8
2.4
2.0
1.6

5.0

4.6

kW HP
11
8
10
1200 r/min
7
6
8
1000 r/min
5
6
4
3
4
2
2
1
0
0
MPa
3.5
7
10.5 14 17.5 21
(1000)
(2000)
(3000) (PSI)

Output Flow

3.2

5.4

1800 r/min

1500 r/min

14
13
12
11
10
9
8
7
6

1200 r/min

kW HP
10
7
1000 r/min
6
8
5
6
4
3
4
2
2
1
0
0
MPa
3.5
7
10.5 14 17.5 21
(1000)
(2000)
(3000) (PSI)
16
Pressure (2320)

4.2
3.8
3.4
3.0
2.6
2.2

L/min
22 1800 r/min
21
20
19
kW HP
1500 r/min
14
10
18
17
9 12
8
16
10
15 1200 r/min
7
6
14
8
5
13
1000 r/min
6
12
4
3
4
11
2
10
2
1
9
0
0
8
0
MPa
3.5
7
10.5 14 17.5 21
(1000)
(2000)
(3000) (PSI)

Pressure

170

1500 r/min

PV2R1-12
U.S.GPM
5.8

Input Power

Output Flow

3.6

1800 r/min

Pressure

"PV2R" Series Single Vane Pumps

Input Power

U.S.GPM L/min
11
2.8
10
2.4
9
8
2.0
7
1.6
6
5
1.2
4
.8
3

PV2R1-8
L/min
15
14
13
12
11
10
9
8
7
6
5

Input Power

PV2R1-6

VANE PUMPS
Typical Pump Characteristics at Viscosity 20 mm2/s (100 SSU) [ISO VG32 Oils, 50C (122F)]

3
2

7
1500 r/min
1200 r/min
kW HP
1000 r/min
12 16
10
12
8
6
8
4
4
2
0
0
MPa
3.5
7
10.5 14 17.5 21
(1000)
(2000)
(3000) (PSI)

6
5
4
3

1800 r/min
1500 r/min
kW HP
20
14
12
1000 r/min
16
10
12
8
6
8
4
4
2
0
0
MPa
3.5
7
10.5 14 17.5 21
(1000)
(2000)
(3000) (PSI)
1200 r/min

Pressure

Pressure

PV2R1-19
U.S.GPM
10

PV2R1-23

L/min
40

U.S.GPM
11

35

1800 r/min

30
25
1200 r/min

6
5
4
3

Output Flow

1500 r/min
7

20

1000 r/min

kW HP
15 20
16
10

15

10

L/min
45
1800 r/min

40

10

12
8
4

Input Power

Output Flow

9
8
7

35

1500 r/min

30
1200 r/min
1000 r/min

6
5
4

0
7
10.5 14 17.5 21 MPa
3.5
(1000)
(2000)
(3000) (PSI)

kW
20 HP
24
15

25

20
16

20

10

15

12
8
4

"PV2R" Series
Single Vane Pumps

1800 r/min

L/min
32
30
28
26
24
22
20
18
16
14
12

Input Power

U.S.GPM
8

Output Flow

Output Flow

L/min
28
26
24
22
20
18
16
14
12
10

Input Power

U.S.GPM
7

PV2R1-17

Input Power

PV2R1-14

3.5

0
7
10.5 14 17.5 21 MPa
(1000)
(2000)
(3000) (PSI)
Pressure

Pressure

"PV2R" Series Single Vane Pumps

171

Typical Pump Characteristics at Viscosity 20 mm2/s (100 SSU) [ISO VG32 Oils, 50C (122F)]

PV2R1-25
U.S.GPM
13
12

PV2R1-31
U.S.GPM

L/min
50

16

L/min
60
1800 r/min

1800 r/min
14

1000 r/min
6
20

8
kW
20

HP
30

10
10

3.5

0
7 10.5 14 17.5 21
(1000)
(2000)
(3000)
Pressure

60

Output Flow

1500 r/min

50

1200 r/min

12
10
8

10

U.S.GPM
L/min
23
85
22
80
20

14

40

70

16

60

20

HP
40
30
20

10

1800 r/min

1500 r/min

14

1200 r/min

10

10

3.5

0
7 10.5 14 17.5 21 MPa
(1000)
(2000)
(3000) (PSI)

40

30

30

20

HP
50
40
30
20

10
0

3.5

"PV2R" Series Single Vane Pumps

10

0
7 10.5 14 17.5 21 MPa
(PSI)
(1000)
(2000)
(3000)
Pressure

Pressure

172

kW
40

1000 r/min

0
0
MPa
7 10.5 14 17.5 21
(1000)
(2000)
(3000) (PSI)
16
Pressure (2320)

PV2R2-47

12
kW
30

30

18

3.5

50

1000 r/min

HP
30
20

Input Power

Output Flow

16

kW
20

10

0
MPa
(PSI)

1800 r/min

70

1000 r/min

30

PV2R2-41
U.S.GPM L/min
20
75

1200 r/min

20
20

40

Input Power

18

10

Input Power

1200 r/min

30

1500 r/min

12

Input Power

50

1500 r/min
Output Flow

Output Flow

40
10

VANE PUMPS
Typical Pump Characteristics at Viscosity 20 mm2/s (100 SSU) [ISO VG32 Oils, 50C (122F)]

B
PV2R2-59

18

80

Output Flow

22

26

1800 r/min

90

1500 r/min

70
60

1200 r/min

14

50

1000 r/min

10

40
kW
40
30

3.5

18

70

1500 r/min
1200 r/min

60
14

50

10

40

1000 r/min
kW
50

40

30
20

0
MPa
(PSI)

7 10.5 14 17.5 21
(1000)
(2000)
(3000)
Pressure

HP
60
50
40
30
20

10

10

0
0

80

40

20
10

90
22

HP
50

30

20

1800 r/min

100

3.5

7 10.5 14 17.5 21
(1000)
(2000)
(3000)

Input Power

100

Input Power

Output Flow

26

U.S.GPM
L/min
30 110

"PV2R" Series
Single Vane Pumps

PV2R2-53
U.S.GPM
30 L/min
110

10
0
MPa
(PSI)

Pressure

PV2R2-65
L/min
140

26

1800 r/min

100

1500 r/min

90
22
18

80

1200 r/min

70
60

14

kW
50

1000 r/min

50

40
30
20

HP
60
50
40
30
20

10

Input Power

Output Flow

U.S.GPM
34 130
120
30
110

10

3.5

0
MPa
7 10.5 14 17.5 21
(1000)
(2000)
(3000) (PSI)
Pressure

"PV2R" Series Single Vane Pumps

173

Typical Pump Characteristics at Viscosity 20 mm2/s (100 SSU) [ISO VG32 Oils, 50C (122F)]

PV2R3-94

PV2R3-76
1800 r/min

130

26

1500 r/min

110
100
90

22
18

kW
60

1200 r/min

80
1000 r/min

70

50

60
14

Output Flow

Output Flow

120
30

HP
80
70

34

60
22
50

20

40
30
20

10

18

1200 r/min

110
100

1000 r/min

90
80

kW
70

70

60

Input Power

30

50
40
30
20

10

3.5

0
MPa
7 10.5 14 17.5 21
(1000)
(2000)
(3000) (PSI)

Pressure

PV2R3-116
U.S.GPM 280
70 260

36
32
28
24

Output Flow

40

180
1500 r/min

160
150
140

1200 r/min

130

220

30

180
140

1000 r/min

120

kW
80

1000 r/min

110
100

kW
60

90

50
30
20

0
MPa
(PSI)

1200 r/min

160

100

120

20

1500 r/min

200
50
40

40

70

HP
80

60
50

60
40

20
10
0
0
MPa
3.5
7 10.5 14 17.5 21
(1000)
(2000)
(3000) (PSI)
Pressure

174

60

Input Power

Output Flow

44

40

1800 r/min

240

170

60

PV2R4-136

190
48

80

L/min
1800 r/min

200

10
0
3.5
7 10.5 14 17.5 21
(1000)
(2000)
(3000)

HP
100

Pressure

U.S.GPM L/min
56 210
52

1500 r/min

130
120

30
26

40

50

1800 r/min

40
30
20

16
(2320)

100
80
60
40

20
10
0
0
17.5 MPa
3.5
7
10.5
14
(500) (1000) (1500) (2000) (2500) (PSI)
Pressure

"PV2R" Series Single Vane Pumps

HP
120

Input Power

34

L/min
U.S.GPM
170
44
42 160
150
38
140

Input Power

U.S.GPM
L/min
38
140

VANE PUMPS
Typical Pump Characteristics at Viscosity 20 mm2/s (100 SSU) [ISO VG32 Oils, 50C (122F)]

B
PV2R4-184

PV2R4-153

60

1500 r/min

220
200

50
40
30

1200 r/min

180
160

1000 r/min

140

kW
90

120

80
70
60
50
40
30

HP
120

80
60
40

280
70

1500 r/min

260
240

60
50
40

100

300

1200 r/min

220
200

100
1000 r/min

180
160

70
60
50
40
30

20
10
0
0
17.5 MPa
3.5
7
10.5
14
(500) (1000) (1500) (2000) (2500) (PSI)

70

110

50

100

1500 r/min

300
280

kW
120

260

110
1200 r/min

100
90

220
1000 r/min

200

80
70

180

60

40

50
40

440

60
40

1800 r/min

420

30

140
120

90
80

80
60

340

120

320

110

300

90
80

260
1000 r/min

240
60

100

1200 r/min

280
70

130

1500 r/min

360

HP
160

100

kW
140

380

70

220

60

200

50

50

40

40

30

20

80

L/min

400

340

240
60

U.S.GPM
115

Output Flow

Output Flow

80

100

PV2R4-237

1800 r/min

320

120

Pressure

Input Power

90

140

20
10
0
0
7
17.5 MPa
3.5
10.5
14
(500) (1000) (1500) (2000) (2500) (PSI)

PV2R4-200
360

HP
160

20

Pressure

U.S.GPM L/min
100 380

90
80

20

kW
110

"PV2R" Series
Single Vane Pumps

80

260
240

1800 r/min

320

Output Flow

Output Flow

1800 r/min

20
10
0
0
17.5 MPa
3.5
7
10.5
14
(500) (1000) (1500) (2000) (2500) (PSI)

HP
180
160
140
120
100
80

Input Power

280
70

U.S.GPM L/min
90 340

300

Input Power

80

Input Power

U.S.GPM L/min

60
40

20

Pressure

20
10
0
0
7
17.5 MPa
3.5
10.5
14
(500) (1000) (1500) (2000) (2500) (PSI)
Pressure

"PV2R" Series Single Vane Pumps

175

Spare Parts List

PV2R1-*-*-RAA-42/4290
PV2R2-*-*-RAA-41/4190
PV2R3-*-*-RAA-31/3190
PV2R4-*-*-RAA-30/3090
21

10 15 13 14 16

19 17

18

12

5
11

22
23
24
29
20

Section Y-Y

26
25

Section X-X

X
27
28

Cartridge Kits
Model Numbers
PV2R1-6-*-RAA-42*
PV2R1-8-*-RAA-42*
PV2R1-10-*-RAA-42*
PV2R1-12-*-RAA-42*
PV2R1-14-*-RAA-42*
PV2R1-17-*-RAA-42*
PV2R1-19-*-RAA-42*
PV2R1-23-*-RAA-42*
PV2R1-25-*-RAA-42*
PV2R1-31-*-RAA-42*

4 Cartridge Kit Numbers


CPV2R1-6-R-42
CPV2R1-8-R-42
CPV2R1-10-R-42
CPV2R1-12-R-42
CPV2R1-14-R-42
CPV2R1-17-R-42
CPV2R1-19-R-42
CPV2R1-23-R-42
CPV2R1-25-R-42
CPV2R1-31-R-42

Model Numbers
PV2R2-41-*-RAA-41*
PV2R2-47-*-RAA-41*
PV2R2-53-*-RAA-41*
PV2R2-59-*-RAA-41*
PV2R2-65-*-RAA-41*
PV2R3-76-*-RAA-31*
PV2R3-94-*-RAA-31*
PV2R3-116-*-RAA-31*
PV2R4-136-*-RAA-30*
PV2R4-153-*-RAA-30*
PV2R4-184-*-RAA-30*
PV2R4-200-*-RAA-30*
PV2R4-237-*-RAA-30*

4 Cartridge Kit Numbers


CPV2R2-41-R-41
CPV2R2-47-R-41
CPV2R2-53-R-41
CPV2R2-59-R-41
CPV2R2-65-R-41
CPV2R3-76-R-31
CPV2R3-94-R-31
CPV2R3-116-R-31
CPV2R4-136-R-30
CPV2R4-153-R-30
CPV2R4-184-R-30
CPV2R4-200-R-30
CPV2R4-237-R-30

Seals & Bearings


Item

Name of Parts

9
10
11
12
13
14
15
16
17

Oil Seal
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
Back Up Ring
Back Up Ring
Bearing

PV2R1
ISD 26 42 8
SO-NB-G80

Part Numbers
PV2R2
PV2R3
ISD 30 42 8
ISD 35 55 11
SO-NB-G105
SO-NB-G135

SO-NB-G60
SO-NB-G30

SO-NB-G85
SO-NB-P46

SO-NB-G115
SO-NB-A231

6004

6205

6207

Note: 1) Item Nos. 13 and 14 (o-rings) and 15 and 16


(back up rings) are included in cartridge kit.
2) For pumps for phosphate ester type hydraulic fluids
different part Nos. are used. Please contact us.
When ordering seals, please specify the kit number
from the table right.

176

PV2R4
ISD 45 68 12
SO-NB-G145
SO-NB-P28
SO-NB-P22A
SO-NA-G130
SO-NA-G80
SO-BE-G130
SO-BB-G80
6209

Qty.

List of Seal Kits


Pump Model Numbers

Seal Kit Numbers

PV2R1-*-*-RAA-42/4290
PV2R2-*-*-RAA-41/4190
PV2R3-*-*-RAA-31/3190
PV2R4-*-*-RAA-30/3090

KS-PV2R1-40
KS-PV2R2-40
KS-PV2R3-30
KS-PV2R4-30

"PV2R" Series Single Vane Pumps

1
1
1
1
1
1
1
1
1

VANE PUMPS

"PV2R4A" Series Single Vane Pumps


These high pressure, high performance pumps have been developed to meet space-saving requirements. These pumps are
a very compact version of the PV2R4, a vane pump series that has proven to exhibit outstanding low noise characteristics.

Specifications
Max. Operating Pressure

Model
Numbers

Geometric
Displacement

cm3/rev
(cu.in./rev)
PV2R4A-138 138.5 ( 8.45 )
PV2R4A-162 162.6( 9.92 )

Petroleum Base Oils

MPa (PSI)
Synthetic
Fluids

Water Containing Fluids

Anti-Wear
Type

R&O
Type

Anti-Wear
Type
WaterGlycols

17.2
(2500)

14
(2030)

16
(2320)

Water
Glycols

Water
in Oil
Emulsions

Phosphate
Esters

7
(1020)

7
(1020)

14
(2030)

Shaft Speed Range


r/min

Output
Flow
&
Input
Power

Max.

1800
(1200)

Refer to
Pages
179 & 180

PV2R4A-193 194.4( 11.86 )

1800
(1200)

"PV2R4A" Series
Single Vane Pumps

Graphic Symbol

Min.

600
2
3

1. For the brands of anti-wear type water-glycols , see the item of "Hydraulic Fluids" on page 160.
2. If PV2R4A-193 is used at speed above 1700 r/min, the suction pressure is limited to 0 kPa (0 in. Hg.).
3. If phosphate ester or water containing fluids are used, the maximum speed is limited to 1200 r/min.

Model Number Designation


F-

PV2R4A

-138

-L

-R

-10

-*

Special Seals

Series
Number

Nominal
Displacement
cm3/rev

Type of
Mounting

Shaft
Rotation

Discharge
Port
Position

Suction
Port
Position

Design
Number

Design
Standards

10

Refer to 2

F:
For phosphate
ester type
fluids (Omit
if not
required)

PV2R4A

138, 162, 193

L:
Foot
Mounting
F:
Flange
Mounting

(Viewed from Shaft End)


R:
Clockwise
(Normal)

1. Available to supply pump with anti-clockwise rotation.


Consult Yuken for details.

A:
Upwards
(Normal)

A:
Upwards
(Normal)

2.Design Standards:None.....Japanese Standard "JIS"


80 . .. ...... European Design Standard
90 . .. ...... N. American Design Standard

Pipe Flange Kits


Pipe flange kits are available. When ordering, specify the kit number from the table below.
Pipe Flange Kit Numbers
Pump
Model
Numbers

PV2R4A

Name
of
Port

Threaded Connection
Japanese
Standard "JIS"

Suction

F5-24-A-10

Discharge

F5-12-A-10

European
Design
Standard

F5-12-A-1080

N. American
Design
Standard

Socket Welding
2

Butt Welding
Japanese
Standard "JIS"
European
Design
Standard

N. American
Design
Standard

F5-24-B-1090

F5-24-C-10

F5-24-C-1090

F5-12-B-1090

F5-12-C-10

F5-12-C-1090

Japanese
Standard "JIS"
European
Design
Standard

N. American
Design
Standard

F5-24-B-10
F5-12-B-10

1. In case of using socket welding flanges, there is a case where the operating pressure should be set lower than the normal because of strength of the
flanges. Therefore, please pay cautious attention to the operating pressure when the socket welding flanges are used.
2. As dimensions of the pipe flange mounting surface are conformed to SAE 4 Bolt Split Flange (Standard Pressure Series), pipe flanges conforming to
the SAE Standards can be used.
Notes: Special seals (Viton seals) are required when phosphate ester type fluids are used. (Prefix "F-" to the pipe flange kit number when ordering.)
Details of the pipe flange kits are shown on page 824.

"PV2R4A" Series Single Vane Pumps

177

Flange Mtg.: PV2R4A-*-F-RAA-10/1090

106.4
(4.189)

166(6.54)

R15(R.59)

69.9
(2.752)
7.97(.3138) Key Width
7.94(.3126)

Suction Port
76(2.99) Dia.

Discharge Port
36(1.42) Dia.
R14(R.55)
21
9
(.83)
(.354)

118
(4.65)
76(2.99)
61.9
(2.437)

35.7
(1.406)

"D" Thd. "F" Deep


4 Places

"C" Thd. "E" Deep


4 Places
Port Position

181(7.126)

31
(1.22)

50
(1.97)

A
213 (8.39)

127.00
126.95 Dia.
(5.000)
(4.998)

136.3(5.37)

66.5
(2.62)

110 (4.33)

236.3 (9.30)

127 (5.00)
79 (3.11)

31.75(1.250) Dia.
31.70(1.248)
35.32 (1.391)
35.14 (1.383)

318.5 (12.54)
112 (4.41)

17.5(.689) Dia. Through


2 Places
148
(5.83)

R16
(R.63)

Approx. Mass......40 kg (88.2 lbs.)

Model Numbers
PV2R4A-*-F-RAA-10
PV2R4A-*-F-RAA-1090

Dimensions
mm (Inches)

"C" Thd.

"D" Thd.

M16

M12

29 (1.14)

22 (.87)

5/8-11 UNC

1/2-13 UNC

21 (.83)

21 (.83)

DIMENSIONS IN
MILLIMETRES (INCHES)

Foot Mtg.: PV2R4A-*-L-RAA-10/1090

76.2
(3.000)
131
(5.16)

92
(3.62)
54
(2.13)

145
(5.71)
117.5
(4.626)

117.5
(4.626)

274
(10.79)

Approx. Mass......50 kg (110 lbs.)


For other dimensions, refer to "Flange Mtg.".

178

"PV2R4A" Series Single Vane Pumps

23 (.91)

2
(.08)

22 (.87)

17.5(.689) Dia. Through


26(1.02) Dia. Spotface
4 Places
109.5
(4.31)

219.5 (8.64)

VANE PUMPS
Noise Level
Measuring conditions
Fluid viscosity
: 20 mm2/s (100 SSU)
Measurement point : One metre (3.3 ft.) horizontally away from pump head cover
Back ground noise : 40 dB (A)
PV2R4A-193

75

"PV2R4A" Series
Single Vane Pumps

PV2R4A-138

75
1200 r/min
1000 r/min

70

1200 r/min
1000 r/min

Noise Level

Noise Level

70

65

60

65

60

55

55
0

3.5

7.0 10.5 14.0 17.5 MPa


(1000)
(2000) (2500) (PSI)

3.5

Pressure

7.0 10.5 14.0 17.5 MPa


(1000)
(2000) (2500) (PSI)

Pressure

Typical Pump Characteristics at Viscosity 20 mm2/s (100 SSU) [ISO VG32 Oils, 50C (122F)]

PV2R4A-162

PV2R4A-138

U.S.GPM L / min
80
300

U.S.GPM 280
70
260
240

40

1500 r/

min

180
1200 r/m

160

in

140
30

Output Flow

220
200

50

70

min

1000 r/m

in

120
100

40

80

110
100

30

80

50
40
30
20
10
0
0

3.5

7.0 10.5 14.0 17.5


MPa
(1000)
(2000) (2500) (PSI)

60
40

min

220
200

50

HP

60

1500 r/

240
60

kW

70

260

1200 r/m

180

in

kW

HP

in

100

130
120

1000 r/m

160

90

140

80
70

100

60

Input Power

Output Flow

60

1800 r/

280
1800 r/m
in

80

50
40
30
20

20

10
0

0
0

Pressure

3.5

60
40

Input Power

L / min

20
0

MPa
7.0 10.5 14.0 17.5
(1000)
(2000) (2500) (PSI)

Pressure

"PV2R4A" Series Single Vane Pumps

179

Typical Pump Characteristics at Viscosity 20 mm2/s (100 SSU) [ISO VG32 Oils, 50C (122F)]
PV2R4A-193
U.S.GPM L / min
95

360

90

340

1800 r/

min

320
80

300
1500 r/

min

280

Output Flow

70

260
240

60

1200 r/m

in

220
200

50
40

1000 r/m

in

180
160

kW

HP

120

160
120

80
60

80

40

40

20
0
0

3.5

7.0 10.5 14.0 17.5


(1000)
(2000) (2500)

MPa
(PSI)

Input Power

100

Pressure

Spare Parts List

PV2R4A-*-*-RAA-10/1090
2

10

11

13

15

X
12
16
7

Section X-X

Seals & Bearings

Cartridge Kits
Model Numbers
PV2R4A-138-*-RAA-10 *
PV2R4A-162-*-RAA-10 *
PV2R4A-193-*-RAA-10 *

4 Cartridge Kit Numbers


CPV2R4A-138-R-10
CPV2R4A-162-R-10
CPV2R4A-193-R-10

Item

Name of Parts

Part Numbers

Qty.

8
9
10
11
15

Oil Seal
O-Ring
O-Ring
O-Ring
Bearing

ISD 45 68 12
SO-NB-G140
SO-NB-A250
SO-NB-G80
6209

1
1
1
1
1

Note: 1) Item Nos. 10 and 11 (o-rings) are included in cartridge


kit.
2) For pumps for phosphate ester type hydraulic fluids
different part Nos. are used. Please contact us.
When ordering seals, please specify the kit number
from the table below.

List of Seal Kits

180

Pump Model Numbers

Seal Kit Numbers

PV2R4A- *- *-RAA-10/1090

KS-PV2R4A-10

"PV2R4A" Series Single Vane Pumps

VANE PUMPS

"PV2R" Series Double Vane Pumps

Graphic Symbol

B
"PV2R" Series
Double Vane Pumps

These double pumps consist of two PV2R seires single pumps combined in tandem within a single housing and driven
by a common shaft. A Single suction port and two discharge ports are provided so that the output flow can be supplied
to separate circuits.

Model Number Designation


FSpecial
Seals

F:
Special
seals for
phosphate
ester type
fluids
(Omit if not
required)

PV2R13
Series
Number

-6

-76

-L

Large
Small
Volume
Volume
Pump
Pump
Mounting
Nominal
Nominal
Displacement Displacement
cm3/rev

cm3/rev

PV2R12

6, 8
10, 12
14, 17
19, 23
25, 31

26, 33
41, 47
53, 59
65

PV2R13

6, 8
10, 12
14, 17
19, 23
25, 31

76, 94
116

PV2R23

41, 47
53, 59
65

52, 60
66, 76
94, 116

PV2R33

76, 94
116

PV2R14

6, 8
10, 12
14, 17
19, 23

PV2R24

26, 33
41, 47

PV2R34

52, 60
66, 76
94, 116

76, 94
116

136, 153
184, 200
237

-R

-40

Direction
of
Rotation

Small
Volume
Pump
Discharge
Port
Position

Large
Volume
Pump
Discharge
Port
Position

Suction
Port
Position

Design
Number

Design
Standards

(Viewed from Shaft End)


E:
Left 45
Upwards
(Normal)

A:
Upwards
(Normal)

L:
Foot Mtg.

R:
1
Clockwise
(Normal)
F:
Flange
Mtg.

42

E:
Left 45
Upwards
(Normal)

42

A:
Upwards
(Normal)

A:
Upwards
(Normal)

A:
Upwards
(Normal)

A:
Upwards
(Normal)

41
Refer to

31

32

31
E:
Left 45
Upwards
(Normal)

31

1. Available to supply pump with anti-clockwise rotation.


Consult Yuken for details.
2. Design Standards: None ........... Japanese Standard "JIS" and European Design Standard
90 ............... N. American Design Standard

"PV2R" Series Double Vane Pumps

181

Specifications
Maximum Operating Pressure
Max. Operating Pressure
Nominal
Displacement

Petroleum Base Oils

cm3/rev

Anti-Wear Type

6
8
10
12
14
17
19

21 2
(3050)

23

R & O Type

Anti-Wear
Type Water
Glycols

16
(2320)

Synthetic Fluids

Water Glycols

Water in Oil
Emulsions

Phosphate Esters

16
(2320)

7
(1020)

7
(1020)

16
(2320)

14
(2030)

16
(2320)

7
(1020)

7
(1020)

14
(2030)

14
(2030)

16
(2320)

7
(1020)

7
(1020)

14
(2030)

14
(2030)

16
(2320)

7
(1020)

7
(1020)

14
(2030)

21
(3050)
21 3
(3050)
21
(3050)
16
(2320)

25
31
26
33
41
47
53
59
65
52
60
66
76
94

21
(3050)

21
(3050)

116

16
(2320)

136
153
184
200
237

17.5
(2540)

Note: 1) For the relation between model (series) No. and


nominal displacement, see the table below.

2) As for PV2R12 and PV2R33 series, the sum of the input powers to small
volume pump and large volume pump is limited against shaft speed as
follows.
HP
160

Nominal Displacement, Large Volume Pump


26, 33, 41, 47,
53, 59, 65

52, 60
66

76, 94
116

136, 153, 184,


200, 237

140

kW
120
100

PV2R33

120
PV2R14
PV2R12

PV2R13

Input Power

6
8
10
12
14
17
19
23
25
Nominal 31
Displace- 26
ment,
33
Small
41
Volume
47
Pump
53
59
65
52
60
66
76
94
116

182

MPa (PSI)

Water Containing Fluids

100
80
60

80
60

Allowable
Range

40

Allowable
Range

40
20
PV2R24

20
0
600

PV2R23

1000 1200

Shaft Speed

PV2R34
PV2R33

PV2R12

1500
1800
r/min

1. For the brands of anti-wear type water-glycols, see the item of "Hydraulic
Fluids" on page 160.
2. For pressures above 16 MPa (2320 PSI), raise the speed over 1450 r/min.
3. If nominal displacement "23", of the PV2R14 series is selected, the
maximum operating pressure is limited to 16 MPa (2320 PSI).

"PV2R" Series Double Vane Pumps

VANE PUMPS

Shaft Speed Range


Model
Numbers
PV2R12
PV2R13
PV2R23
PV2R33
PV2R14
PV2R24
PV2R34

Water Containing Fluids


Phosphate Esters

Petroleum Base Oils


Max.
1800
1800
1800
1800
(1500)
1800
1800
1800

Min.
750
750
600

2
2

3
3
3

Max.
1200
1200
1200

Min.
750
750
600

1200

600

1200
1200
1200

750
600
600

600

1
2

750
600
600

2
2

Output Flow & Input Power


The pump characteristics are the same as those for PV2R
series single pumps. See the pages concerned.

r/min

3
3

Model
Numbers

PV2R13-*-116
PV2R23-*-116
PV2R23-*-76
PV2R23-*-94
PV2R33-*-76
PV2R33-94-*
PV2R33-116-*
PV2R33-*-94
PV2R33-*-116
PV2R14-*-237
PV2R24-*-237
PV2R34-*-237
PV2R34-116-*

1700 - 1800 r/min

-20 (5.9)

0 (0)

-20 (5.9)

-7 (1.97)

-20 (5.9)

-13 (3.94)

-20 (5.9)

0 (0)

Same as single pump


"PV2R2", refer to pages
172 & 173.
However, as for displacement of "26" and "33",
refer to page 192.

PV2R13

Same as single pump


"PV2R1", refer to pages
170 - 172.

Same as single pump


"PV2R3", refer to page
174.

PV2R23

Same as single pump


"PV2R2", refer to pages
172 & 173.

Same as single pump


"PV2R3", refer to page
174.
However, as for
displacement of "52",
"60" and "66", refer to
pages 192 & 193.

PV2R33

Same as single pump


"PV2R3", refer to page
174.

Same as single pump


"PV2R3", refer to page
174.

PV2R14

Same as single pump


"PV2R1", refer to pages
170 & 171.

PV2R24

Same as single pump


"PV2R2", refer to page
172
However, as for displacement of "26" and "33",
refer to page 192.

Less than 1700 r/min

0 (0)

PV2R12

Same as single pump


"PV2R1", refer to pages
170 - 172.

kPa (in. Hg Vacuum)

3. For starting at low speed, the maximum viscosity is limited.


For details, see the item of "Hydraulic Fluids" on page 160.

PV2R34

Large Volume Pump

Min. Suction Pres.

-20 (5.9)

Small Volume Pump

1. For PV2R33-116-116, the maximum speed is limited to 1500 r/min.


2. As for the models (nominal displacements) listed below, the minimum suction pressure are limited in relation to the shaft speed.
[For other models, the minimum suction pressure is -20 kPa (5.9 in.
Hg vacuum) irrespective of speed.

Model Numbers

Output Flow & Input Power

"PV2R" Series
Double Vane Pumps

Shaft Speed Range

Same as single pump


"PV2R4", refer to pages
174 & 175.

Same as single pump


"PV2R3", refer to page
174.
However, as for
displacement of "52",
"60" and "66", refer to
pages 192 & 193.

Mass
Model
Numbers

Approx. Mass

kg (lbs.)

PV2R12

PV2R13

PV2R23

PV2R33

PV2R14

PV2R24

PV2R34

Flange Mtg.

25 (55.1)

45.6 (101)

51 (112)

84 (185)

75 (165)

78 (172)

98 (216)

Foot Mtg.

29.3 (64.6)

55.6 (123)

61 (135)

94 (207)

100 (221)

103 (227)

123 (271)

Mounting

"PV2R" Series Double Vane Pumps

183

Pipe Flange Kits


Pipe flange kits are available. When ordering, specify the kit the number from the table below.
Pipe Flange Kit Numbers
Pump
Model
Numbers

Name
of
Port

PV2R12

PV2R13

PV2R23

PV2R33

PV2R14

PV2R24

PV2R34

Threaded Connection
N. American
Design
Standard

Socket Welding
2

Butt Welding

2
2
Japanese
Japanese
Standard "JIS" N. American Standard "JIS" N. American
European
Design
European
Design
Design
Design
Standard
Standard
Standard
Standard
F5-16-B-10 F5-16-B-1090 F5-16-C-10 F5-16-C-1090

Japanese
Standard "JIS"

European
Design
Standard

Suction

F5-16-A-10

F5-16-A-1080

Large Discharge

F5-06-A-10

F5-06-A-1080

F5-06-B-10

F5-06-B-1090

F5-06-C-10

F5-06-C-1090

Small Discharge

F5-04-A-10

F5-04-A-1080

F5-04-B-10

F5-04-B-1090

F5-04-C-10

F5-04-C-1090

Suction

F5-24-A-10

F5-24-B-10

F5-24-B-1090

F5-24-C-10

F5-24-C-1090

Large Discharge

F5-10-A-10

F5-10-A-1080

F5-10-B-10

F5-10-B-1090

F5-10-C-10

F5-10-C-1090

Small Discharge

F5-04-A-10

F5-04-A-1080

F5-04-B-10

F5-04-B-1090

F5-04-C-10

F5-04-C-1090

Suction

F5-24-A-10

F5-24-B-10

F5-24-B-1090

F5-24-C-10

F5-24-C-1090

Large Discharge

F5-10-A-10

F5-10-A-1080

F5-10-B-10

F5-10-B-1090

F5-10-C-10

F5-10-C-1090

Small Discharge

F5-06-A-10

F5-06-A-1080

F5-06-B-10

F5-06-B-1090

F5-06-C-10

F5-06-C-1090

Suction

F5-28-A-10

F5-28-B-10

F5-28-B-1090

F5-28-C-10

F5-28-C-1090

Large Discharge

F5-10-A-10

F5-10-A-1080

F5-10-B-10

F5-10-B-1090

F5-10-C-10

F5-10-C-1090

Small Discharge

F5-10-A-10

F5-10-A-1080

F5-10-B-10

F5-10-B-1090

F5-10-C-10

F5-10-C-1090

Suction

F5-28-A-10

F5-28-B-10

F5-28-B-1090

F5-28-C-10

F5-28-C-1090

Large Discharge

F5-12-A-10

F5-12-A-1080

F5-12-B-10

F5-12-B-1090

F5-12-C-10

F5-12-C-1090

Small Discharge

F5-04-A-10

F5-04-A-1080

F5-04-B-10

F5-04-B-1090

F5-04-C-10

F5-04-C-1090

Suction

F5-28-A-10

F5-28-B-10

F5-28-B-1090

F5-28-C-10

F5-28-C-1090

Large Discharge

F5-12-A-10

F5-12-A-1080

F5-12-B-10

F5-12-B-1090

F5-12-C-10

F5-12-C-1090

Small Discharge

F5-06-A-10

F5-06-A-1080

F5-06-B-10

F5-06-B-1090

F5-06-C-10

F5-06-C-1090

Suction

F5-32-A-10

F5-32-B-10

F5-32-B-1090

F5-32-C-10

F5-32-C-1090

Large Discharge

F5-12-A-10

F5-12-A-1080

F5-12-B-10

F5-12-B-1090

F5-12-C-10

F5-12-C-1090

Small Discharge

F5-10-A-10

F5-10-A-1080

F5-10-B-10

F5-10-B-1090

F5-10-C-10

F5-10-C-1090

1. In case of using socket welding flanges, there is a case where the operating pressure should be set lower than the normal because of strength of the
flanges. Therefore, please pay cautious attention to the operating pressure when the socket welding flanges are used.
2. As dimensions of the pipe flange mounting surface are conformed to SAE 4 Bolt Split Flange (Standard Pressure Series), pipe flanges conforming to
the SAE Standards can be used.
Notes: Special seals (Viton seals) are required when phosphate ester type fluids are used. (Prefix "F-" to the pipe flange kit number when ordering.)
Details of the pipe flange kits are shown on page 824.

184

"PV2R" Series Double Vane Pumps

VANE PUMPS

Small
Volume Pump
Discharge Port
Position

78 )
7
(3.0

95
(3.74)
67
(2.64)
55
(2.17)
40
(1.57)

Suction Port and


Large Volume Pump
Discharge Port
Position

R14
(R.55)

25
(.98)

13.5(.531) Dia. Through


2 Places

Model Numbers
PV2R12-*-*-F-REAA-42
PV2R12-*-*-F-REAA-4290

"C" Thd.

"D" Thd.

"E" Thd.

M12

M10

1/2-13 UNC

3/8-16 UNC

120
(4.72)

Dimensions

M8

19 (.75)

14 (.55)

5/16-18 UNC

21 (.83)

16 (.63)

DIMENSIONS IN
MILLIMETRES (INCHES)

14(.551) Dia. Through


28(1.10) Dia. Spotface
4 Places

14
(.55)
15
(.59)
102
(4.02)
189(7.44)

3
(.12)

95
(3.74)

60
82
(2.362) (3.23)
47
115
(4.35)
(1.85)

mm (Inches)

Foot Mtg.: PV2R12-*-*-L-REAA-42/4290


326
(12.83)
80
129
(3.15)
(5.08)

A
174
(6.85)
146
(5.748)

101.60 Dia.
101.55
(4.000)
(3.998)
70
(2.76)

75
(2.95)

326
(12.83)
129
80
(5.08)
(3.15)

View Arrow X

"D" Thd. 17(.67) Deep


4 Places

22.2
(.874)

125(4.92) Sq.

42.9
(1.689)

58 8)
.2
(2

25.40( 1.0000)
Dia.
25.35( .9980)
28.18(1.109)
28.00(1.102)

"C" Thd. "J" Deep


4 Places

143
(5.63)

"PV2R" Series
Double Vane Pumps

R9(R.35)
49(1.93)

"E" Thd. "K" Deep


4 Places

47.6
(1.874)

Small Volume Pump


Discharge Port
15(.59) Dia.

9
(.354)

R8(R.31)
40(1.57)

(3 97
.8 Sq
2)
.

16
(.63)

6.38
6.35
Key Width
(.2512)
(.2500)

R10
(R.39)

77.8
(3.063)

Suction Port
53.5(2.11) Dia.

.1 )
38 .500
(1

Large Volume Pump


Discharge Port
21(.83) Dia.

(.6 17.
89 5
)

Flange Mtg.: PV2R12-*-*-F-REAA-42/4290

120
(4.72)
95
(3.740)

95
(3.740)

230
(9.06)

For other dimensions, refer to "Flange Mtg.".

"PV2R" Series Double Vane Pumps

185

Large Volume Pump


Discharge Port
30(1.18) Dia.
21
9
(.83)
(.354)

Suction Port
78.5(3.09) Dia.
Small Volume Pump
Discharge Port
15(.59) Dia.

R15
(R.59)

61.9
(2.437)

106.4
(4.189)

17.5
(.689)

58.7
(2.311)

118 )
5
(4.6

40(1.57)
"E" Thd. "J " Deep
4 Places

R11(R.43)
65(2.56)

38.1
(1.500)

97
(3.82) Sq.

R8(R.31)

7.97
7.94
Key Width
(.3138)
(.3126)

Flange Mtg.: PV2R13-*-*-F-RAAA-42/4290

"D" Thd. "H" Deep


4 Places

30.2
(1.189)

"C" Thd. "F" Deep


4 Places

Port Position
31.75(1.2500)
Dia.
31.70(1.2480)
35.32(1.391)
35.14(1.383)

A
213
(8.39)
181
(7.126)

31
(1.22)

166(6.54) Sq.

R16
(R.63)

127.00 Dia.
126.95
(5.000)
(4.998)
90
(3.54)

112
(4.41)
75
(2.95)
63
(2.48)
40
(1.57)

58
(2.28)

95
(3.74)

183
(7.20)

120.5
(4.74)

370
(14.57)
115.5
(4.55)

17.5(.689) Dia. Through


2 Places
148(5.83)

PV2R13-*-*-F-RAAA-42

"C" Thd.

"D" Thd.

"E" Thd.

M16

M10

M8

PV2R13-*-*-F-RAAA-4290 5/8-11 UNC

7/16-14 UNC 5/16-18 UNC

Dimensions
H

19 (.75)

19 (.75)

14 (.55)

21 (.83)

20 (.79)

16 (.63)

DIMENSIONS IN
MILLIMETRES (INCHES)

Foot Mtg.: PV2R13-*-*-L-RAAA-42/4290


17.5(.689) Dia. Through
26(1.02) Dia. Spotface
4 Places
112
(4.41)

2
(.08)

120.5
(4.74)

370
(14.57)
115.5
(4.55)

76.2
88
(3.000) (3.46)
50
131
(5.16) (1.97)

145
(5.71)
117.5
117.5
(4.626)
(4.626)
274
(10.79)

For other dimensions, refer to "Flange Mtg.".

186

mm (Inches)

"PV2R" Series Double Vane Pumps

22
(.87)
23
(.91)
109.5
(4.31)
217(8.54)

Model Numbers

VANE PUMPS
Flange Mtg.: PV2R23-*-*-F-REAA-41/4190

9
(.354)

Sq
.

30.2
(1.189)

"D" Thd. "L" Deep


4 Places
( 2 70
.7
6)

403
(15.87)
115.5
(4.55)

R9(R.35)

112
(4.41)

View Arrow X

R16
(R.63)

166(6.54) Sq.

127.00 Dia.
126.95
(5.000)
(4.998)
90
(3.54)

95
(3.74)

183
(7.20)

63
(2.48)
40
(1.57)

17.5(.689) Dia. Through


2 Places

"C" Thd.

"D" Thd.

"J" Thd.

M16

M10

5/8-11 UNC

7/16-14 UNC

PV2R23-*-*-F-REAA-41
PV2R23-*-*-F-REAA-4190

mm (Inches)
L

M10

19 (.75)

19 (.75)

3/8-16 UNC

21 (.83)

20 (.79)

DIMENSIONS IN
MILLIMETRES (INCHES)

17.5(.689) Dia. Through


26(1.02) Dia. Spotface
4 Places
112
(4.41)

2
(.08)

139.5
(5.49)

Dimensions
K

Foot Mtg.: PV2R23-*-*-L-REAA-41/4190

403
(15.87)
115.5
(4.55)

148
(5.83)

76.2
88
(3.000) (3.46)
50
131
(5.16) (1.97)

22
(.87)
23
(.91)
109.5
(4.31)
217(8.54)

Model Numbers

Suction Port and


Large Volume Pump
Discharge Port
Position

213
(8.39)
181
(7.126)

31
(1.22)

75
(2.95)

49(1.93)

31.75(1.2500)
Dia.
31.70(1.2480)
35.32(1.391)
35.14(1.383)

"C" Thd. "K" Deep


4 Places

.2 )
22 74
(.8

5
12 92)
.
4
(

58.7
(2.311)

61.9
(2.437)

139.5
(5.49)

Small Volume Pump


Discharge Port
Position

.6 )
47 .874
(1

118 )
5
(4.6

Small Volume Pump


Discharge Port
21(.83) Dia.

"J" Thd. 17(.67) Deep


4 Places

R11
(R.43)
65
(2.56)

"PV2R" Series
Double Vane Pumps

21
(.83)

R15
(R.59)

106.4
(4.189)

Suction Port
78.5(3.09) Dia.

7.97
7.94
Key Width
(.3138)
(.3126)

Large Volume Pump


Discharge Port
30(1.18) Dia.

145
(5.71)
117.5
117.5
(4.626)
(4.626)
274
(10.79)

For other dimensions, refer to "Flange Mtg.".

"PV2R" Series Double Vane Pumps

187

Small Volume Pump


Discharge Port
28(1.10) Dia.

Large Volume Pump


Discharge Port
28(1.10) Dia.
21
9
(.83) (.354)

Suction Port
88(3.46) Dia.
R17
(R.67)

R11
(R.43)

R11(R.43)

58.7
(2.311)

65(2.56)

69.9
(2.752)

30.2
(1.189)

120.7
(4.752)

65(2.56)

58.7
(2.311)

3
12 4)
8
4
( .

7.97
7.94
Key Width
(.3138)
(.3126)

Flange Mtg.: PV2R33-*-*-F-RAAA-31/3190

30.2
(1.189)

"D" Thd. "F" Deep


4 Places

"C" Thd. "E" Deep


4 Places
"D" Thd. "F" Deep
4 Places
454(17.87)

Port Position

A
213(8.39)

31
(1.22)

17.5(.689) Dia. Through


2 Places

"C" Thd.

"D" Thd.

M16

M10

5/8-11 UNC 7/16-14 UNC

19 (.75)

19 (.75)

21 (.83)

20 (.79)

DIMENSIONS IN
MILLIMETRES (INCHES)

Foot Mtg.: PV2R33-*-*-L-RAAA-31/3190


454(17.87)
136
(5.35)

124
(4.88)

2
(.08)

136
(5.35)

17.5(.689) Dia. Through


26(1.02) Dia. Spotface
4 Places

76.2
100
(3.000) (3.94)
62
131
(5.16) (2.44)

145
(5.71)
117.5
117.5
(4.626)
(4.626)
274(10.79)

For other dimensions, refer to "Flange Mtg.".

188

"PV2R" Series Double Vane Pumps

109.5
(4.31)
217(8.54)

PV2R33-*-*-F-RAAA-3190

Dimensions mm (Inches)

23(.91)

PV2R33-*-*-F-RAAA-31

148
(5.83)

22(.87)

Model Numbers

166(6.54) Sq.

R16
(R.63)

(3.54)

127.00
Dia.
126.95
(5.000)
(4.998) 90

181(7.126)
35.32(1.391)
35.14(1.383)

124
(4.88)
87
(3.43)
75
(2.95)
56
(2.20)

31.75(1.2500)
Dia.
31.70(1.2480)

136
(5.35)

95
(3.74)
90
(3.54)

183(7.20)

136
(5.35)

VANE PUMPS
Flange Mtg.: PV2R14-*-*-F-RAAA-32/3290

13
(.512)

25
(.98)

"E" Thd. "J" Deep


4 Places

123 )
4
(4.8

69.9
(2.752)

40(1.57)

120.7
(4.752)

97 Sq.
(3.82)
38.1
(1.500)

R8(R.31)

17.5
(.689)
35.7
(1.406)

"C" Thd. "F" Deep


4 Places

"PV2R" Series
Double Vane Pumps

69.9
(2.752)

9.56
9.53
Key Width
(.3764)
(.3752)

Suction Port
88(3.46) Dia.
Small Volume Pump
R17
Discharge Port
(R.67)
13(.51) Dia.

Large Volume Pump


Discharge Port
36(1.42) Dia.

"D" Thd. "H" Deep


4 Places

R13
(R.51)
R37(R1.46)

Port Position
423(16.65)

273(10.75) Sq.
228.6(9.000)

228.6(9.000)

152.40 Dia.
152.35
(6.000)
(5.998)
140
(5.51)

115
(4.53)
58
(2.28)

217(8.54)

56
(2.20)

42.36(1.668)
42.18(1.661)

135
(5.31)
92
(3.62)
76
(2.99)

38.10(1.5000)
Dia.
38.05(1.4980)

119.5
(4.70)
24
(.94)

146.5
(5.77)

21.5(.846) Dia. Through


39(1.54) Dia. Spotface
(From Rear)
4 Places

"D" Thd.

"E" Thd.

M16

M12

M8

19 (.75)

19 (.75)

14 (.55)

1/2-13 UNC

5/16-18 UNC

21 (.83)

21 (.83)

16 (.63)

Foot Mtg.: PV2R14-*-*-L-RAAA-32/3290


423(16.65)
135
(5.31)

22(.866) Dia. Through


43(1.69) Dia. Spotface
4 Places

3(.12)

119.5
(4.70)

DIMENSIONS IN
MILLIMETRES (INCHES)

114.3
99
(4.500) (3.90)
60
185
(7.28) (2.36)

187.3
(7.37)
327.3(12.89)

PV2R14-*-*-F-RAAA-3290 5/8-11 UNC

30(1.18)

PV2R14-*-*-F-RAAA-32

146.5
(5.77)

Dimensions mm (Inches)

"C" Thd.

29(1.14)

Model Numbers

R22
(R.87)

280(11.02)
187.3
187.3
(7.374)
(7.374)
438(17.24)

For other dimensions, refer to "Flange Mtg.".

"PV2R" Series Double Vane Pumps

189

Flange Mtg.: PV2R24-*-*-F-RAAA-31/3190


Suction Port
88(3.46) Dia.
Small Volume Pump
Discharge Port
19(.75) Dia.

R17
(R.67)

69.9
(2.752)

13
(.512)

25
(.98)

120.7
(4.752)

47.6
(1.874)

123 )
4
(4.8

69.9
(2.752)

125 Sq.
(4.92)

R9(R.35)

9.56
9.53
Key Width
(.3764)
(.3752)

Large Volume Pump


Discharge Port
36(1.42) Dia.

49(1.93)
"E" Thd.
17(.67) Deep
4 Places

22.2
(.874)

"C" Thd. "F" Deep


4 Places

35.7
(1.406)

"D" Thd. "H" Deep


4 Places

R13(R.51)
R37(R1.46)
Port Position
462(18.19)

273(10.75) Sq.
228.6(9.000)

228.6(9.000)

152.40
Dia.
152.35
(6.000)
(5.998)
140
(5.51)

115
(4.53)
70
(2.76)

217(8.54)

56
(2.20)

42.36(1.668)
42.18(1.661)

135
(5.31)
92
(3.62)
76
(2.99)

38.10(1.5000) Dia.
38.05(1.4980)

119.5
(4.70)
24
(.94)

171.5
(6.75)

21.5(.846) Dia. Through


39(1.54) Dia. Spotface
(From Rear)
4 Places

"D" Thd.

"E" Thd.

M16

M12

M10

19 (.75)

19 (.75)

5/8-11 UNC

1/2-13 UNC

3/8-16 UNC

21 (.83)

21 (.83)

462(18.19)
119.5
(4.70)

135
(5.31)

3(.12)

171.5
(6.75)

22(.866) Dia. Through


43(1.69) Dia. Spotface
4 Places

99
114.3
(4.500) (3.90)
185
60
(7.28) (2.36)

280(11.02)
187.3
187.3
(7.374)
(7.374)
438(17.24)

For other dimensions, refer to "Flange Mtg.".

190

"PV2R" Series Double Vane Pumps

187.3
(7.37)
327.3(12.89)

Foot Mtg.: PV2R24-*-*-L-RAAA-31/3190

DIMENSIONS IN
MILLIMETRES (INCHES)

30(1.18)

PV2R24-*-*-F-RAAA-31
PV2R24-*-*-F-RAAA-3190

Dimensions mm (Inches)

"C" Thd.

29(1.14)

Model Numbers

R22
(R.87)

VANE PUMPS
Flange Mtg.: PV2R34-*-*-F-REAA-31/3190

"J" Thd. "N" Deep


4 Places
65(2.56)

152
8)
(5.9

"C" Thd. "K" Deep


4 Places

"D" Thd.
"L" Deep
4 Places

35.7
(1.406)
R13(R.51)

R37(R1.46)

(3 90
.5
4)

69.9
(2.752)

130.2
(5.126)

Small Volume Pump


Discharge Port
28(1.10) Dia.

View Arrow X

518(20.39)
135
(5.31)

273(10.75) Sq.
228.6(9.000)

228.6(9.000)

92
(3.62)
76
(2.99)
56
(2.20)

115
(4.53)

24
(.94)

Suction Port
and Large Volume
Pump Discharge
Port Position

152.40
Dia.
152.35
(6.000)
(5.998) 140
(5.51)

133
(5.24)

38.10(1.5000)
38.05(1.4980) Dia.
42.36(1.668)
42.18(1.661)

192
(7.56)

21.5(.846) Dia. Through


39(1.54) Dia. Spotface
(From Rear)
4 Places

Model Numbers
PV2R34-*-*-F-REAA-31
PV2R34-*-*-F-REAA-3190

B
"PV2R" Series
Double Vane Pumps

R17(R.67)

(1 30
.1 .2
89
)

13
(.512)

25
(.98)

R11(R.43)

1
(6 6 6
.5
4) S
q

77.8
(3.063)

Small Volume Pump


Discharge Port
Position

.7 )
58 311
.
(2

Suction Port
100(3.94) Dia.

9.56
9.53
Key Width
(.3764)
(.3752)

Large Volume Pump


Discharge Port
36(1.42) Dia.

R22(R.87)

Dimensions mm (Inches)

"C" Thd.

"D" Thd.

"J" Thd.

M16

M12

M8

19 (.75)

19 (.75)

19 (.75)

5/8-11 UNC

1/2-13 UNC

7/16-14 UNC

21 (.83)

21 (.83)

20 (.79)

DIMENSIONS IN
MILLIMETRES (INCHES)

Foot Mtg.: PV2R34-*-*-L-REAA-31/3190

114.3 99
(4.500) (3.90)
185
60
(7.28) (2.36)

187.3
(7.37)
327.3(12.89)

135
(5.31)

30(1.18)

133
(5.24)

3(.12)

192
(7.56)

22(.866) Dia. Through


43(1.69) Dia. Spotface
4 Places

29(1.14)

518(20.39)

280(11.02)
187.3
187.3
(7.374)
(7.374)
438(17.24)

For other dimensions, refer to "Flange Mtg.".

"PV2R" Series Double Vane Pumps

191

Typical Pump Characteristics at Viscosity 20 mm2/s (100 SSU) [ISO VG32 Oils, 50C (122F)]

14

1800 r/min

1200 r/min
1000 r/min

1500 r/min

10

40

1200 r/min

30

kW
30

20

20

1000 r/min
8

20

kW
20

10

HP
30
20

10

3.5

10

30
20
10

0
0
MPa
7 10.5 14 17.5 21
(1000)
(2000)
(3000) (PSI)

3.5

L/min
110

PV2R23-*-52
PV2R34-52-*

U.S.GPM
30

100
80

1500 r/min

70
16
12

60

1200 r/min

50
40

1000 r/min

30

kW
40
30
20

3.5

1800 r/min

100

22

80

18

70

1500 r/min
1200 r/min

60
14

50

10

40

1000 r/min
kW
50

30
HP
50

40

40

30

30
20

10

L/min
110

50
40
30
20

10

10

0
0
MPa
7 10.5 14 17.5 21
(1000)
(2000)
(3000) (PSI)

HP
60

20

3.5

"PV2R" Series Double Vane Pumps

10

0
MPa
7 10.5 14 17.5 21
(1000)
(2000)
(3000) (PSI)
Pressure

Pressure

192

PV2R23-*-60
PV2R34-60-*

90

1800 r/min
Output Flow

20

26

90

0
0
MPa
7 10.5 14 17.5 21
(1000)
(2000)
(3000) (PSI)

Input Power

Output Flow

24

10

Pressure

Pressure

U.S.GPM
28

HP
40

Input Power

30

50

12

Input Power

Output Flow

1500 r/min

10

L/min
60

1800 r/min
40

U.S.GPM
16

L/min
50

Output Flow

U.S.GPM
13
12

PV2R12-*-33
PV2R24-33-*

Input Power

PV2R12-*-26
PV2R24-26-*

VANE PUMPS
Typical Pump Characteristics at Viscosity 20 mm2/s (100 SSU) [ISO VG32 Oils, 50C (122F)]

B
PV2R23-*-66
PV2R34-66-*

L/min

Output Flow

28
24
20
16
12

120

1800 r/min

110
100

1500 r/min

90
80

1200 r/min

70

1000 r/min

60

kW
50

60
40

50

HP
70

40
30
20

50
40
30

Input Power

32

"PV2R" Series
Double Vane Pumps

140
U.S.GPM 130

20
10

10

3.5

0
MPa
7 10.5 14 17.5 21
(1000)
(2000)
(3000) (PSI)
Pressure

"PV2R" Series Double Vane Pumps

193

Spare Parts List

PV2R12-*-*-*-REAA-42/4290
PV2R13-*-*-*-RAAA-42/4290
PV2R23-*-*-*-REAA-41/4190
PV2R33-*-*-*-RAAA-31/3190
3

15 14

10 11

21 2 18 7

4 20

24
23

22
27
26
25

Cartridge Kits
Cartridge Kit Numbers
Model Numbers

6 Small Volume
Pump

PV2R12-6- -*-REAA-42*
PV2R12-8- -*-REAA-42*
PV2R12-10- -*-REAA-42*
PV2R12-12- -*-REAA-42*
PV2R12-14- -*-REAA-42*
PV2R12-17- -*-REAA-42*
PV2R12-19- -*-REAA-42*
PV2R12-23- -*-REAA-42*
PV2R12-25- -*-REAA-42*
PV2R12-31- -*-REAA-42*
PV2R23-41- -*-REAA-41*
PV2R23-47- -*-REAA-41*
PV2R23-53- -*-REAA-41*
PV2R23-59- -*-REAA-41*
PV2R23-65- -*-REAA-41*

CPV2R13-6-L-42
CPV2R13-8-L-42
CPV2R13-10-L-42
CPV2R13-12-L-42
CPV2R13-14-L-42
CPV2R13-17-L-42
CPV2R13-19-L-42
CPV2R13-23-L-42
CPV2R13-25-L-42
CPV2R13-31-L-42
CPV2R23-41-L-41
CPV2R23-47-L-41
CPV2R23-53-L-41
CPV2R23-59-L-41
CPV2R23-65-L-41

Cartridge Kit Numbers

5 Large Volume
Pump

CPV2R2
- -R-41

CPV2R3
- -R-31

Model Numbers

6 Small Volume
Pump

PV2R13-6- -*-RAAA-42*
PV2R13-8- -*-RAAA-42*
PV2R13-10- -*-RAAA-42*
PV2R13-12- -*-RAAA-42*
PV2R13-14- -*-RAAA-42*
PV2R13-17- -*-RAAA-42*
PV2R13-19- -*-RAAA-42*
PV2R13-23- -*-RAAA-42*
PV2R13-25- -*-RAAA-42*
PV2R13-31- -*-RAAA-42*
PV2R33-76- -*-RAAA-31*
PV2R33-94- -*-RAAA-31*
PV2R33-116- -*-RAAA-31*

CPV2R13-6-L-42
CPV2R13-8-L-42
CPV2R13-10-L-42
CPV2R13-12-L-42
CPV2R13-14-L-42
CPV2R13-17-L-42
CPV2R13-19-L-42
CPV2R13-23-L-42
CPV2R13-25-L-42
CPV2R13-31-L-42
CPV2R33-76-L-31
CPV2R33-94-L-31
CPV2R33-116-L-31

5 Large Volume
Pump

CPV2R3
- -R-31

CPV2R33
- -R-31

Note: The
marks are a spaces for large volume pump nominal
displacement. Referring to the model No. designation on
page 181, write the correct nominal displacement figures.

Seals & Bearings


Item

Name of Parts

7
8
9
10
11
14
15
18
19

Oil Seal
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
Bearing
Bearing

PV2R12
ISD 30 42 8
SO-NB-G105
SO-NB-G80
SO-NB-G85
SO-NB-P46
SO-NB-G60
SO-NB-G30
6205

Part Numbers
PV2R13
PV2R23
ISD 35 55 11
ISD 35 55 11
SO-NB-G135
SO-NB-G135
SO-NB-G105
SO-NB-G80
SO-NB-G115
SO-NB-G115
SO-NB-A231
SO-NB-A231
SO-NB-G60
SO-NB-G85
SO-NB-P46
SO-NB-G30
6207
6207

Note: 1) The o-rings under item. Nos. 10 and 11 are included


in the large volume pump cartridge kit and those
under item. Nos. 14 and 15 in the small volume pump
cartridge kit.
2) For pumps for phosphate ester type hydraulic fluids,
different part Nos. are used. Please contact us.
When ordering seals, please specify the seal kit number
from the table right.

194

PV2R33
ISD 35 55 11
SO-NB-G135
SO-NB-G135
SO-NB-G115
SO-NB-A231
SO-NB-G115
SO-NB-A231
6207
6305

Qty.

List of Seal Kits


Pump Model Numbers

Seal Kit Numbers

PV2R12-*-*-REAA-42*
PV2R13-*-*-RAAA-42*
PV2R23-*-*-REAA-41*
PV2R33-*-*-RAAA-31*

KS-PV2R12-40
KS-PV2R13-40
KS-PV2R23-40
KS-PV2R33-30

"PV2R" Series Double Vane Pumps

1
1
1
1
1
1
1
1
1

VANE PUMPS
Spare Parts List

PV2R14-*-*-*-RAAA-32/3290
PV2R24-*-*-*-RAAA-31/3190
PV2R34-*-*-*-REAA-31/3190

10 9

5 12 18 16 2 17 19 35 27 24 11 26 4

"PV2R" Series
Double Vane Pumps

3 25 21 20 13 6 29 1

8 15 14 7 33
32
34
31
30

28
36

Cartridge Kits
Cartridge Kit Numbers
Model Numbers

6 Small Volume
Pump

PV2R14-6- -*-RAAA-32*
PV2R14-8- -*-RAAA-32*
PV2R14-10- -*-RAAA-32*
PV2R14-12- -*-RAAA-32*
PV2R14-14- -*-RAAA-32*
PV2R14-17- -*-RAAA-32*
PV2R14-19- -*-RAAA-32*
PV2R14-23- -*-RAAA-32*

CPV2R13-6-L-42
CPV2R13-8-L-42
CPV2R13-10-L-42
CPV2R13-12-L-42
CPV2R13-14-L-42
CPV2R13-17-L-42
CPV2R13-19-L-42
CPV2R13-23-L-42

5 Large Volume
Pump

CPV2R2
- -R-41

Note: The
marks are a spaces for large volume pump nominal
displacement. Referring to the model No. designation on
page 181, write the correct nominal displacement figures.

Cartridge Kit Numbers


Model Numbers

6 Small Volume
Pump

PV2R24-26- -*-RAAA-31*
PV2R24-33- -*-RAAA-31*
PV2R24-41- -*-RAAA-31*
PV2R24-47- -*-RAAA-31*
PV2R34-52- -*-REAA-31*
PV2R34-60- -*-REAA-31*
PV2R34-66- -*-REAA-31*
PV2R34-76- -*-REAA-31*
PV2R34-94- -*-REAA-31*
PV2R34-116- -*-REAA-31*

CPV2R23-26-L-41
CPV2R23-33-L-41
CPV2R23-41-L-41
CPV2R23-47-L-41
CPV2R33-52-L-31
CPV2R33-60-L-31
CPV2R33-66-L-31
CPV2R33-76-L-31
CPV2R33-94-L-31
CPV2R33-116-L-31

5 Large Volume
Pump
CPV2R4
- -R-30

CPV2R34
- -R-31

Seals & Bearings


Item

Name of Parts

11
12
13
14
15
16
17
18
19
20
21
24
25

Oil Seal
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
Back Up Ring
Back Up Ring
O-Ring
O-Ring
Bearing
Bearing

PV2R14
ISD 45 68 12
SO-NB-G145
SO-NB-G80
SO-NB-P28
SO-NB-P22A
SO-NA-G130
SO-NA-G80
SO-BE-G130
SO-BB-G80
SO-NB-G60
SO-NB-G30
6209

Note: 1) The o-rings and back up rings under item. Nos. 16


to 19 are included in the large volume pump cartridge
kit and those under item. Nos. 20 and 21 in the small
volume pump cartridge kit.
2) For pumps for phosphate ester type hydraulic fluids,
different part Nos. are used. Please contact us.
When ordering seals, please specify the seal kit number
from the table right.

Part Numbers
PV2R24
ISD 45 68 12
SO-NB-G145
SO-NB-G105
SO-NB-P28
SO-NB-P22A
SO-NA-G130
SO-NA-G80
SO-BE-G130
SO-BB-G80
SO-NB-G85
SO-NB-P46
6209

PV2R34
ISD 45 68 12
SO-NB-G145
SO-NB-G135
SO-NB-P28
SO-NB-P22A
SO-NA-G130
SO-NA-G80
SO-BE-G130
SO-BB-G80
SO-NB-G115
SO-NB-A231
6209
6305

Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1

List of Seal Kits


Pump Model Numbers

Seal Kit Numbers

PV2R14-*-*-RAAA-32*
PV2R24-*-*-RAAA-31*
PV2R34-*-*-REAA-31*

KS-PV2R14-30
KS-PV2R24-30
KS-PV2R34-30

"PV2R" Series Double Vane Pumps

195

"PV2R24A/34A" Series Double Vane Pumps


These double pumps incorporate the new PV2R4A series pumps for the large volume side, a feature that permits discharge
to separate circuits.

Graphic Symbol

Model Number Designation


FSpecial
Seals

PV2R24A
Series
Number

-26

-193

cm3/rev
F:
Special
seals for
phosphate
ester type
fluids
(Omit if not
required)

PV2R24A

PV2R34A

-L

Large
Small
Volume
Volume
Pump
Pump
Mounting
Nominal
Nominal
Displacement Displacement

-R

-10

Direction
of
Rotation

Small
Volume
Pump
Discharge
Port
Position

Large
Volume
Pump
Discharge
Port
Position

Suction
Port
Position

Design
Number

Design
Standards

cm3/rev

26, 33
41, 47
53, 59
65

138, 162
193

76, 94
116

(Viewed from Shaft End)


E:
L:
Left 45
Foot Mtg.
R:
A:
A:
1
Upwards
Clockwise (Normal)
Upwards
Upwards
F:
(Normal)
(Normal)
(Normal)
Flange
A:
Mtg.
Upwards
(Normal)

10
Refer to

10

1. Available to supply pump with anti-clockwise rotation.


Consult Yuken for details.
2. Design Standards: None ........... Japanese Standard "JIS" and European Design Standard
90 ............... N. American Design Standard

Pipe Flange Kits


Pipe flange kits are available. When ordering, specify the kit the number from the table below.
Pipe Flange Kit Numbers
Pump
Model
Numbers

PV2R24A

PV2R34A

Name
of
Port

Threaded Connection
Japanese
Standard "JIS"

European
Design
Standard

N. American
Design
Standard

Socket Welding
2

Japanese
Standard "JIS"
European
Design
Standard

N. American
Design
Standard

Butt Welding
2

Japanese
Standard "JIS"
European
Design
Standard

N. American
Design
Standard

Suction

F5-28-A-10

F5-28-B-10

F5-28-B-1090

F5-28-C-10

F5-28-C-1090

Large Discharge

F5-12-A-10

F5-12-A-1080

F5-12-B-10

F5-12-B-1090

F5-12-C-10

F5-12-C-1090

Small Discharge

F5-06-A-10

F5-06-A-1080

F5-06-B-10

F5-06-B-1090

F5-06-C-10

F5-06-C-1090

Suction

F5-32-A-10

F5-32-B-10

F5-32-B-1090

F5-32-C-10

F5-32-C-1090

Large Discharge

F5-12-A-10

F5-12-A-1080

F5-12-B-10

F5-12-B-1090

F5-12-C-10

F5-12-C-1090

Small Discharge

F5-10-A-10

F5-10-A-1080

F5-10-B-10

F5-10-B-1090

F5-10-C-10

F5-10-C-1090

1. In case of using socket welding flanges, there is a case where the operating pressure should be set lower than the normal because of strength of the
flanges. Therefore, please pay cautious attention to the operating pressure when the socket welding flanges are used.
2. As dimensions of the pipe flange mounting surface are conformed to SAE 4 Bolt Split Flange (Standard Pressure Series), pipe flanges conforming to
the SAE Standards can be used.
Notes: Special seals (Viton seals) are required when phosphate ester type fluids are used. (Prefix "F-" to the pipe flange kit number when ordering.)
Details of the pipe flange kits are shown on page 824.

196

"PV2R24A/34A" Series Double Vane Pumps

VANE PUMPS
Specifications
Maximum Operating Pressure
Max. Operating Pressure
Petroleum Base Oils
Anti-Wear Type

R & O Type

Anti-Wear
Type Water
Glycols

21
(3050)

14
(2030)

PV2R24A-26
PV2R24A-33
PV2R24A-41
PV2R24A-47
PV2R24A-53
PV2R24A-59
PV2R24A-65
PV2R34A-76
PV2R34A-94

21
(3050)

PV2R34A-116

16
(2320)

PV2R24A/34A-*-138
PV2R24A/34A-*-162
PV2R24A/34A-*-193

17.2
(2500)

Synthetic Fluids

Water Glycols

Water in Oil
Emulsions

Phosphate Esters

16
(2320)

7
(1020)

7
(1020)

14
(2030)

14
(2030)

16
(2320)

7
(1020)

7
(1020)

14
(2030)

14
(2030)

16
(2320)

7
(1020)

7
(1020)

14
(2030)

"PV2R24A/34A" Series
Double Vane Pumps

Model
Numbers

MPa (PSI)

Water Containing Fluids

Output Flow & Input Power, Shaft Speed Range and Mass
Shaft Speed Range
Model
Numbers

Output Flow & Input Power


Small Volume Pump

PV2R24A

PV2R34A

Same as single pump


"PV2R2", refer to pages
172 & 173.
However, as for displacement of "26" and "33",
refer to page 192.
Same as single pump
"PV2R3", refer to page
174.

Large Volume Pump

Petroleum Base Oils

r/min

Water Containing Fluids


Phosphate Esters

Approx. Mass
kg (lbs.)
Flange Mtg. Foot Mtg.

Max.

Min.

Max.

Min.

1800

600

1200

600

60
(132)

70
(154)

1800

600

1200

600

92.5
(204)

102.5
(226)

Same as single pump


"PV2R4A", refer to pages
179 & 180.

If the pump is used at speed above 1400 r/min, the suction pressure is limited to 0 kPa (0 in. Hg.).

"PV2R24A/34A" Series Double Vane Pumps

197

Flange Mtg.: PV2R24A-*-*-F-REAA-10/1090

Y
)
.7
6
(2

35.7
(1.406)

Small Volume Pump


Discharge Port
19(.75) Dia.

"D" Thd. "H" Deep


4 Places

View Arrow Y

Port Position
A

133(5.24)

31
(1.22)

127.00 Dia.
126.95
(5.000)
(4.998)

135.5
(5.33)
110
(4.33)

85
(3.35)
72.5
(2.85)
56
(2.20)

213
(8.39)
181
(7.126)

R16
(R.63)

17.5(.689) Dia. Through


4 Places

Model Numbers

PV2R24A-*-*-F-REAA-1090

148
(5.83)

Dimensions mm (Inches)

"C" Thd.

"D" Thd.

"E" Thd.

M16

M14

M10

19 (.75)

22 (.87)

5/8-11 UNC

1/2-13 UNC

3/8-16 UNC

21 (.83)

21 (.83)

PV2R24A-*-*-F-REAA-10

DIMENSIONS IN
MILLIMETRES (INCHES)

Foot Mtg.: PV2R24A-*-*-L-REAA-10/1090

98
(3.86)
60
(2.36)

145(5.71)
117.5
(4.626)

117.5
(4.626)

274
(10.79)

For other dimensions, refer to "Flange Mtg.".

198

"PV2R24A/34A" Series Double Vane Pumps

109.5
(4.31)

23(.91)

2
(.08)

22(.87)

244.5
(9.63)

17.5(.689) Dia. Through


26(1.02) Dia. Spotface
4 Places
A

76.2
(3.000)
131
(5.16)

160(6.30) Sq.

137(5.39)

38.10(1.5000)
Dia.
38.05(1.4980)
42.36(1.668)
42.18(1.661)

132.5(5.22)

235.5(9.27)

4)

View Arrow X

"E" Thd.
17(.67) Deep
4Places

"C" Thd. "F" Deep


4 Places
439(17.28)

.8
7

49
(1.93)
R9
(R.35)

76(2.99)
69.9
(2.752)

.2
(
22

69.9
(2.752)

3
12 4)
8
(4.

.6 )
47 874
.
(1

120.7
(4.752)

9
(.354)

70

21
(.83)

R14(R.55)

.
sq
5 )
12 .92
(4

Suction Port
88(3.46) Dia.
R17(R.67)

Small Volume Pump


Discharge Port Position

9.56(.3764)
Key Width
9.53(.3752)

Large Volume Pump


Discharge Port

VANE PUMPS
Flange Mtg.: PV2R34A-*-*-F-RAAA-10/1090

"PV2R24A/34A" Series
Double Vane Pumps

9
(.354)

69.9
(2.752)

58.7
(2.311)

130.2(5.126)

21
(.83)

R14
(R.55)

9.56(.3764)
Key Width
9.53(.3752)

Large Volume Pump


Discharge Port
36(1.42) Dia.

Suction Port
100(3.94) Dia.
Small Volume Pump
Discjarge Port
28(1.10) Dia.
R16
R11(R.43)
(R.63)

2
15 8)
.9
5
(

76(2.99)
77.8
(3.063)

35.7
(1.406)

"D" Thd. "L" Deep


4 Places
"C" Thd. "K" Deep
4 Places

"J" Thd. "N" Deep


4 Places
480.5(18.92)

31
(1.22)
R16
(R.63)

17.5(.689) Dia. Through


2 Places

Model Numbers
PV2R34-*-*-F-RAAA-10

148
(5.83)

Dimensions mm (Inches)

"C" Thd.

"D" Thd.

"J" Thd.

M16

M14

M10

19 (.75)

22 (.87)

19 (.75)

1/2-13 UNC

7/16-14 UNC

21 (.83)

21 (.83)

20 (.79)

PV2R34-*-*-F-RAAA-1090 5/8-11 UNC

160(6.30) Sq.

A
213
(8.39)
181
(7.126)

127.00
Dia.
126.95
(5.000)
(4.998)

133
(5.24)
85
(3.35)
72.5
(2.85)
56
(2.20)

38.10(1.5000)
Dia.
38.05(1.4980)
42.36(1.668)
42.18(1.661)

Port Position

148
(5.83)

90
(3.54)

110(4.33)

135.5(5.33)

235.5(9.27)

142
(5.59)

DIMENSIONS IN
MILLIMETRES (INCHES)

Foot Mtg.: PV2R34A-* -* -L-RAAA-10/1090

2
(.08)

22(.87)

244.5
(9.63)

17.5(.689) Dia. Through


26(1.02) Dia. Spotface
4 Places
A

76.2
(3.000)
131
(5.16)

98
(3.86)
60
(2.36)

109.5
(4.31)

30.2
(1.189)

23(.91)

65
(2.56)

145
(5.71)
117.5
(4.626)

117.5
(4.626)

274
(10.79)

For other dimensions, refer to "Flange Mtg.".

"PV2R24A/34A" Series Double Vane Pumps

199

Spare Parts List

PV2R24A-*-*-*-REAA-10/1090
PV2R34A-*-*-*-RAAA-10/1090

14

13

12

20

11

15

16

19
6
18

10

17

21
4
24
5
23

Cartridge Kits
Cartridge Kit Numbers
Model Numbers
PV2R24A-26- -*-REAA-10*
PV2R24A-33- -*-REAA-10*
PV2R24A-41- -*-REAA-10*
PV2R24A-47- -*-REAA-10*
PV2R24A-53- -*-REAA-10*
PV2R24A-59- -*-REAA-10*
PV2R24A-65- -*-REAA-10*
PV2R34A-76- -*-REAA-10*
PV2R34A-94- -*-REAA-10*
PV2R34A-116- -*-REAA-10*

8 Small Volume
Pump

9 Large Volume
Pump

CPV2R23-26-L-41
CPV2R23-33-L-41
CPV2R23-41-L-41
CPV2R23-47-L-41
CPV2R23-53-L-41
CPV2R23-59-L-41
CPV2R23-65-L-41
CPV2R33-76-L-31
CPV2R33-94-L-31
CPV2R33-116-L-31

CPV2R4A- -R-10

CPV2R34A- -R-10

Note: The marks are a spaces for large volume pump nominal displacement. Referring to
the model No. designation on page 196, write correct nominal displacement figures.

Seals & Bearings


Item

Name of Parts

6
10
11
12
13
14
15
16
17

Bearing
Oil Seal
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
Bearing

List of Seal Kits


Part Numbers
PV2R24A
6209
ISD 45 68 12
SO-NB-G140
SO-NB-G105
SO-NB-G85
SO-NB-P46
SO-NB-A250
SO-NB-G80

PV2R34A
6209
ISD 45 68 12
SO-NB-G140
SO-NB-G135
SO-NB-G115
SO-NB-A231
SO-NB-A250
SO-NB-G80
6305

Qty.
1
1
1
1
1
1
1
1
1

Pump Model Numbers

Seal Kit Numbers

PV2R24A-*-*-REAA-10*
PV2R34A-*-*-RAAA-10*

KS-PV2R24A-10
KS-PV2R34A-10

When ordering seals, please specify the seal kit number from
the table above.

Note: 1) The o-rings under item. Nos. 15 and 16 are included in


the large volume pump catridge kit and those under item.
Nos. 13 and 14 in the small volume pump cartridge kit.
2) For pumps for phosphate ester type hydraulic fluids,
different part Nos. are used. Please contact us.

200

"PV2R24A/34A" Series Double Vane Pumps

PRESSURE CONTROLS
Valve Type

Maximum
Operating
Graphic Symbols Pressure
MPa
1
(PSI)

.5

Maximum Flow
10
20

50

100

U.S.GPM
200
500

Page
2

10

20 30

50

100

Remote Cont.
Relief Valves

25
(3630)

DT 01
DG

Direct Type
Relief Valves

21
(3050)

DT/DG

Pilot Operated
Relief Valves

25
(3630)

Low Noise Type


Pilot Operated
Relief Valves

25
(3630)

Sol. Cont.
Relief Valves

25
(3630)

Low Noise Type


Sol. Cont.
Relief Valves

25
(3630)

H TypePress. Cont. Valves /


HC TypePress. Cont. Valves

21
(3050)

HT/HG
HCT/HCG

03

06

Press. Reducing Valves /


Press. Reducing
& Check Valves

21
(3050)

RT/RG
RCT/RCG

03

06

Pres. Reducing
& Relieving Valves

03 : 14(2030)
06 : 25(3630)

RBG

03

06

Unloading
Relief Valves

21
(3050)

BUCG

Brake Valves

25
(3630)

UBGR

Semiconductor Type
Pressure Switches

35
(5080)

JT-02

Pressure Monitoring System

20(2900)
35(5080)

200 300 500

1000 2000
L/min
203
206

02
BT/BG
S-BG
BST/BSG
S-BSG

03

06

10

209

03

06

10

216

03

06

10

220

03

06

10

230

10

HF
16
HCF

237

10

RF
RCF 16

251

06
03

06

260

10
10

265
271

272
274

201

Hydraulic Fluids
Fluid Types
Any type of hydraulic fluids listed in the table below can be used.
Petroleum base oils

Use fluids equivalent to ISO VG 32 or VG 46.

Synthetic fluids

Use phosphate ester or polyol ester fluid. When phosphate ester fluid is used,
prefix "F-" to the model number because the special seals (fluororubber) are required to be used.

Water containing fluids

Use water-glycol fluid.

Note: For use with hydraulic fluids other than those listed above, please consult your Yuken representatives in advance.

Recommended Fluid Viscosity and Temperature


Use under conditions where the viscosity and temperature of the hydraulic fluid remain in the ranges indicated in the
following table.
Name
Remote Control Relief Valves
Direct Type Relief Valves
Pilot Operated Relief Valves
Low Noise Type Pilot Operated Relief Valves
Solenoid Controlled Relief Valves
Low Noise Type Solenoid Controlled Relief Valves
H Type Pressure Control Valves
HC Type Pressure Control Valves
Pressure Reducing Valves
Pressure Reducing and Check Valves
Pressure Reducing and Relieving Valves
Unloading Relief Valves
Brake Valves
Semiconductor Type Pressure Switches

Viscosity

Temperature

15 - 400 mm2/s
(88 - 1800 SSU)

-15 - +70C
(5 - 158F)

15 - 400 mm2/s
(88 - 1800 SSU)

-20 - +70C
(- 4 - 158F)

If the valve is provided with a vent ristrictor (ex. : A-BSG-03), the viscosity range should be 15 - 200 mm2/s (80 - 900 SSU).

Control of Contamination
Due caution must be paid to maintaining control over contamination of the hydraulic fluids which may otherwise lead to
breakdowns and shorten the life of the valves. Please maintain the degree of contamination within NAS 1638-Grade 12.
Use 25 m or finer line filter.

Interchangeability in Installation between Current and New Design


Model change has been made on the following products.
The difference between current and new design has been described on the paragraph of Interchangeability in Installation
between Current and New Design. Refer to relevant pages on each series.
Mounting
Interchangeability

Model Numbers
Name
Current
Solenoid Controlled
Relief Valve

Low Noise Type


Solenoid Controlled
Relief Valve

202

New

BS*-03, -47*

BS*-03, -48*

BS*-06, -47*

BS*-06, -48*

BS*-10, -47*

BS*-10, -48*

S-BSG-03, -52*

S-BSG-03, -53*

S-BSG-06, -52*

S-BSG-06, -53*

S-BSG-10, -52*

S-BSG-10, -53*

Main Changes

Yes

Page

222
Pilot valves (DSG-01) have been
changed in the design numbers 70.

Yes

Pressure Controls

231

PRESSURE CONTROLS

Remote Control Relief Valves


This valve is used as a remote control valve for pilot operated type
pressure control valves.

Specifications
Max. Operating Pres.
MPa (PSI)
25 (3630)

Model Number Designation


FD
Series Number

Special Seals
F:
Special Seals
for Phosphate
Ester Type
Fluids
(Omit if not
required)

D:
Remote Control
Relief Valves

T
Type of
Mounting

Approx. Mass
kg (lbs.)
DT type
1.6 (3.5)

DG type
1.4 (3.1)

Remote Control
Relief Valves

Model Numbers
Threaded
Sub-plate
Connection
Mounting
DT-01-22*
DG-01-22*

-01

-22

Valve Size

Design
Number

Design Standards

22

None: Japanese Std. "JIS"


80: European Design Std.
90: N. American Design Std.

22

None: Japanese Std. "JIS" and


European Design Std.
90: N. American Design Std.

T: Threaded
Connection

01
G: Sub-plate
Mounting

Graphic Symbol

Instructions
To adjust the pressure, loosen the lock nut and turn the handle slowly clockwise for higher
pressures or anti-clockwise for lower pressures. After adjustments, do not forget to tighten
the lock nut.
Piping of the tank line should not be connected to any tank line of the other valves, but
connected directly to the reservoir.
Pressure is limited by collars fitted. If a working pressure cannot be attained,
remove some collars. One collar is equivalent to 10 MPa (1450 PSI).
If the internal volume of the vent line is too large, chattering is likely to occur.

Attachment
Mounting bolts
Valve Model
Numbers
DG-01

Socket Head Cap Screw


Japanese Std. "JIS" and European Design Std.
M5 45 Lg.

N. American Design Std.


No.10-24 UNC 1-3/4 Lg.

Qty.
4

Sub-plate
Valve Model
Numbers
DG-01

Japanese Standard "JIS"


Sub-plate
Thread
Model Numbers
Size
DGM-02-20
Rc 1/4

European Design Standard


Sub-plate
Thread
Model Numbers
Size
DGM-02-2080
1/4 BSP.F

N. American Design Standard


Sub-plate
Thread
Model Numbers
Size
DGM-02-2090
1/4 NPT

Approx.
Mass
kg (lbs.)
0.7 (1.5)

Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a
good machined finish.

Remote Control Relief Valves

203

DT-01-22/2280/2290

DIMENSIONS IN
MILLIMETRES (INCHES)
Lock Nut 14(.55) Hex.

26(1.02)

52(2.05)

Two Collars

DT-01-22
50
(1.97)

Fully Extended
193(7.60)

Rc 1/4

DT-01-2280

1/4 BSP.F

DT-01-2290

1/4 NPT

Dimensions of
The Panel Mounting Hole

Pressure Adjustment
Handle

141.5
(5.57)

INC.

Max.
10(.39)

74
(2.91)

Pressure Port
"A" Thd.

21(.83)
Dia.

44(1.73)
Dia.

26(1.02)

47(1.85)

"A" Thd.

Model Numbers

Lock Nut 24(.94) Hex.

Tank Port "A" Thd.

Sub-plate: DGM-02-20/2080/2090
50
(1.97)
30
10
(1.18)
(.39)
27
(1.06)
15
(.59) 2(.08)

30
(1.18)

60
(2.36)

50
(1.97)
Fully Extended
142.5(5.61)

Pressure Adjustment
Handle
"B" Thd. 10(.39) Deep
4 Places

INC.

7(.28) Dia. Through


11(.43) C' bore
2 Places

47
(1.85)
38
(1.50)
37
(1.46)

26
(1.02)
48
(1.89)

100
(3.94)

Mounting Surface
(O-Rings Furnished)

Model Numbers
DGM-02-20

204

6.2(.24) Dia.
"A" Thd. (From Rear)
2 Places
24
(.94)
17
(.67)

19
(.75)
13.5
38
(1.50)
(.53)
65
(2.56)
80
(3.15)

14
(.55)
52
(2.05)

44(1.73)
Dia.
10
(.39)

Pressure Port
Tank Port

Lock Nut 14(.55) Hex.


Two Collars

52
(2.05)
38
(1.50)

7
(.28)
19
(.75)

5.5(.22) Dia. Through


9(.35) Dia. Spotface
4 Places

7.5
(.30)

DG-01-22/2290

"A" Thd.
Rc 1/4

DGM-02-2080

1/4 BSP.F

DGM-02-2090

1/4 NPT

Remote Control Relief Valves

"B" Thd.
M5
No. 10-24 UNC

PRESSURE CONTROLS
Spare Parts List

DT-01-22/2280/2290

15

11

List of Seals
Item

Name of Parts

13

O-Ring

SO-NA-P12

Part Numbers

Qty.
1

14

O-Ring

SO-NB-P22.4

Note: When ordering the seals, please specify the seal kit
number from the table below.

13

14

10

Remote Control
Relief Valves

12

List of Seal Kits


Valve Model Numbers

Seal Kit Numbers

DT-01

KS-DT-01-22

DG-01

KS-DG-01-22

DG-01-22/2290

13

10

14

List of Seals
Item

Name of Parts

Part Numbers

Qty.

11

O-Ring

SO-NA-P9

12

O-Ring

SO-NB-P9

Note: When ordering the seals, please specify the seal kit
number from the table above.

12

11

Remote Control Relief Valves

205

Direct Type Relief Valves


This valve is used in a hydraulic circuit to prevent damage due to
over pressure and to adjust the maximum circuit pressure of small
capacity.

Specifications
Model Numbers
Threaded
Connection

Sub-plate
Mounting

DT-02-*-22* DG-02-*-22*

Max. Operating Pressure


MPa (PSI)

Pres. Adj.
Range
MPa (PSI)

Max. Flow
L/min
(U.S.GPM)

Approx. Mass
kg (lbs.)
DT type DG type

21 (3050)

Note)

16
(4.23)

1.5 (3.3) 1.5 (3.3)

Note: Refer to the Model Number Designation.

Model Number Designation


FD
Special Seals
F:
Special Seals
for Phosphate
Ester Type
Fluids
(Omit if not
required)

Series Number

D:
Direct Type
Relief Valves

Type of
Mounting

-02

-B

-22

Valve Size

Pres. Adj. Range


MPa (PSI)

Design
Number

B:

T: Threaded
Connection
02
G: Sub-plate
Mounting

-7
( -1020)
C: 3.5-14
(510-2030)
H: 7-21
(1020-3050)

*
Design Standards

22

None: Japanese Std. "JIS"


80: European Design Std.
90: N. American Design Std.

22

None: Japanese Std. "JIS" and


European Design Std.
90: N. American Design Std.

Refer to the Minimum Adjustment Pressure Characteristics.

Graphic Symbol

Instructions
To adjust the pressure, loosen the lock nut and turn the handle slowly clockwise for higher
pressures or anti-clockwise for lower pressures. After adjustments, do not forget to tighten
the lock nut.
Piping of the tank line should not be connected to any tank line of the other valves, but
connected directly to the reservoir.

Attachment
Mounting bolts
Valve Model
Numbers
DG-02

Socket Head Cap Screw


Japanese Std. "JIS" and European Design Std.
M5 45 Lg.

N. American Design Std.


No.10-24 UNC 1-3/4 Lg.

Qty.
4

Sub-plate
Valve Model
Numbers
DG-02

Japanese Standard "JIS"


Sub-plate
Model Numbers
DGM-02-20

Thread
Size
Rc 1/4

European Design Standard


Sub-plate
Model Numbers
DGM-02-2080

Thread
Size
1/4 BSP.F

N. American Design Standard


Sub-plate
Model Numbers
DGM-02-2090

Thread
Size
1/4 NPT

Approx.
Mass
kg (lbs.)
0.7 (1.5)

Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a
good machined finish.
The sub-plates are those for remote control relief valves. For dimensions, see page 204.

206

Direct Type Relief Valves

PRESSURE CONTROLS
Min. Adjustment Pressure

Nominal Override Characteristics

PSI
175

MPa
1.2

PSI

MPa

3000

21.0

150

1.0

2500

17.5

2000

14.0

100

0.8
0.6

75
50
25
0

1500

10.5

1000

7.0

500

3.5

DT-02-H
DG-02-H

0.4
0.2
0
0

10

2
Flow Rate

12

14

16 L/min
4

DT-02-B
DG-02-B

0
0 2

10 12 14 16

2
3
Flow Rate

4 4.5 U.S. GPM

26(1.02)

Model Numbers
DT-02-*-22

Pressure Port
"A" Thd.

L/min

Lock Nut 14(.55) Hex.

50
(1.97)

Fully Extended
163(6.42)

Pressure Adjustment
Handle
INC.

74
(2.91)

"A" Thd.
Rc 1/4

DT-02-*-2280

1/4 BSP.F

DT-02-*-2290

1/4 NPT

Dimensions of
The Panel Mounting Hole
Max.
10(.39)
21(.83)
Dia.

26(1.02)

44(1.73)
Dia.

112
(4.41)
47
(1.85)

U.S. GPM

DT-02-*-22/2280/2290
52
(2.05)

DT-02-C
DG-02-C

Direct Type
Relief Valves

125

Pressure

Min. Adjustment Pressure

Hydraulic fluid
Viscosity : 35 mm2/s (164 SSU)
Specific Gravity : 0.850

Lock Nut 24(.94) Hex.

Tank Port "A" Thd.

DIMENSIONS IN
MILLIMETRES (INCHES)

DG-02-*-22/2290

Lock Nut
14(.55) Hex.

44(1.73)
Dia.

19(.75)

52
(2.05)

7
(.28)

5.5(.22) Dia. Through


9(.35) Dia. Spotface
4 Places

10
(.39)

Pressure Port

Tank Port

50
(1.97)
Pressure Adjustment
Handle

Fully Extended
160(6.42)

INC.

26
(1.02)
48
(1.89)

37
(1.46)

38
(1.50)

47
(1.85)

100
(3.94)

Mounting Surface
(O-Rings Furnished)

Note: For dimensions of the valve mounting surface, see


the dimensional drawing (page 204) of the subplate used together.

Direct Type Relief Valves

207

Spare Parts List

DT-02-*-22/2280/2290
DG-02-*-22/2290

10

12

11

13

14

List of Seals
Item

Name of Parts

12

O-Ring

13
14

Part Numbers

Qty.

Remarks

SO-NB-P9

Use only for DG-02

O-Ring

SO-NA-P12

O-Ring

SO-NB-P22.4

Note: When ordering the seals, please specify the seal kit number from the table below.

List of Seal Kits

208

Valve Model Numbers

Seal Kit Numbers

DT-02

KS-DT-01-22

DG-02

KS-DG-02-22

Direct Type Relief Valves

PRESSURE CONTROLS

Pilot Operated Relief Valves


These valves protect the hydraulic system from excessive pressure, and can be used to maintain constant pressure in a
hydraulic system. Remote control and unloading are permitted by using vent circuits.

Vent Connection

Pilot Operated
Relief Valves

Graphic Symbols

Specifications
Model Numbers
Threaded
Connection

Sub-plate
Mounting

BT-03-*-32*

BG-03-*-32*

BT-06-*-32*

BG-06-*-32*

BT-10-*-32*

BG-10-*-32*

Max. Operating
Pressure
MPa (PSI)

25 (3630)

Pres. Adj.
Range
MPa (PSI)

Note)
-25
( -3630)

Max. Flow
L/min
(U.S.GPM)

Approx. Mass
kg (lbs.)
BT type
BG type

100
(26.4)

5.0
(11.0)

4.7
(10.4)

200
(52.8)

5.0
(11.0)

5.6
(12.3)

400
(106)

8.5
(18.7)

8.7
(19.2)

Note: Refer to the Minimum adjustment Pressure characteristics on page 214.

Model Number Designation


FSpecial Seals
F:
Special Seals
for Phosphate
Ester Type
Fluids
(Omit if not
required)

-03

-V

-32

Series Number

Type of
Mounting

Valve
Size

High Venting
Pres. Feature

Design
Number

03
06
10
03
06
10

V:
For High
Venting
Pressure
Feature
(Omit if not
required)

32
32
32
32
32
32

B:
Pilot Operated
Relief Valves

T: Threaded
Connection
G: Sub-plate
Mounting

*
Design Standards
None: Japanese Std. "JIS"
80: European Design Std.
90: N. American Design Std.
None: Japanese Std. "JIS" and
European Design Std.
90: N. American Design Std.

Use high venting pressure type to reduce the response time from unload to onload.

Pilot Operated Relief Valves

209

Attachment
Mounting Bolts
Socket Head Cap Screw

Valve
Model Numbers

Japanese Std. "JIS" and European Design Std.

N. American Design Std.

BG-03

M12

70 Lg. (2 pcs.), M12

95 Lg. (2 pcs.)

1/2-13UNC

2-3/4 Lg. (2 pcs.), 1/2-13UNC

3-3/4 Lg. (2 pcs.)

BG-06

M16

60 Lg. (2 pcs.), M16

80 Lg. (2 pcs.)

5/8-11UNC

2-1/4 Lg. (2 pcs.), 5/8-11UNC

3-1/4 Lg. (2 pcs.)

BG-10

M20

70 Lg. (2 pcs.), M20

90 Lg. (2 pcs.)

3/4-10UNC

2-3/4 Lg. (2 pcs.), 3/4-10UNC

3-1/2 Lg. (2 pcs.)

Sub-plate
Valve
Model
Numbers

Japanese Standard "JIS"


Sub-plate
Model Numbers

BG-03

BG-06

BG-10

Thread
Size

European Design Standard


Sub-plate
Model Numbers

Thread
Size

N. American Design Standard


Sub-plate
Model Numbers

Thread
Size

Approx.
Mass
kg (lbs.)

BGM-03-20

Rc 3/8

BGM-03-3080

3/8 BSP.F

BGM-03-2090

3/8 NPT

2.4(5.3)

BGM-03X-20

Rc 1/2

BGM-03X-3080

1/2 BSP.F

BGM-03X-2090

1/2 NPT

3.1(6.8)

BGM-06-20

Rc 3/4

BGM-06-3080

3/4 BSP.F

BGM-06-2090

3/4 NPT

4.7(10.4)

BGM-06X-20

Rc 1

BGM-06X-3080

1 BSP.F

BGM-06X-2090

1 NPT

5.7(12.6)

BGM-10-20

Rc 1-1/4

BGM-10-3080

1-1/4 BSP.F

BGM-10-2090

1-1/4 NPT

8.4(18.5)

BGM-10X-20

Rc 1-1/2

BGM-10X-3080

1-1/2 BSP.F

BGM-10X-2090

1-1/2 NPT

10.3(22.7)

Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a
good machined finish.

Instructions
If a remote control relief valve is used in the vent circuit, see page 203. In addition, if the internal volume of the vent
line is too large, chattering is likely to occur. Thus, as far as possible reduce the inside diametre and the length of the
pipe.
To adjust the pressure, loosen the lock nut and turn the handle slowly clockwise for higher pressures or anti-clockwise for lower pressures. After adjustments, do not forget to tighten the lock nut.
Piping of the tank line should not be connected to any tank line of the other valves, but connected directly to the
reservoir.
Pressure is limited by collars fitted. If a working pressure cannot be attained, remove some collars. One collar is
equivalent to 10 MPa (1450 PSI).
With a small flow, the setting pressure may be unstable. Use models numbered 03 and 06 with a flow rate above
8 L/min (2.1 U.S. GPM) and model 10 with 15 L/min (4.0 U.S. GPM).

210

Pilot Operated Relief Valves

PRESSURE CONTROLS

BT-03-*-32/3280/3290
BT-06-*-32/3280/3290
BT-10-*-32/3280/3290

DIMENSIONS IN
MILLIMETRES (INCHES)
Lock Nut 14(.55) Hex.

"A" SQ.

Two Collars

Pressure Adjustment
Handle

Vent Port
"T" Thd.

INC.

Fully Extended C

44(1.73)
Dia.

5(.20)
3280 Design Only

Pilot Operated
Relief Valves

Four positions of pressure adjustment handle


are available by rotating cover assembly as shown.

Pressure Port
"S" Thd. 2 Places

T
Tank Port
"S" Thd.

Pressure Gauge Connection


"U" Thd.

There are two threaded connection pressure ports. They can be connected each other in-line; one as inlet and the other
as an outlet or the valve can be used by plugging one of the pressure ports.

Model Numbers
BT-03-*-32/3280/3290
BT-06-*-32/3280/3290
BT-10-*-32/3280/3290

Model Numbers
BT-03-*-32
BT-03-*-3280
BT-03-*-3290
BT-06-*-32
BT-06-*-3280
BT-06-*-3290
BT-10-*-32
BT-10-*-3280
BT-10-*-3290

Dimensions mm (Inches)
A

75
40
105
52
78
150.5 68.5
62
36
52
90
45
(2.95) (1.57) (4.13) (2.05) (3.07) (5.93) (2.70) (2.44) (1.42) (2.05) (3.54) (1.77)
85
50
101
80
96
183
89
74
49
80
120
60
(3.35) (1.97) (3.98) (3.15) (3.78) (7.20) (3.50) (2.91) (1.93) (3.15) (4.72) (2.36)
Thread Size
"S" Thd.

"T" Thd.

"U" Thd.

Rc 3/8
3/8 BSP.F
3/8 NPT
Rc 3/4
3/4 BSP.F
3/4 NPT
Rc 1-1/4
1-1/4 BSP.F
1-1/4 NPT

Rc 3/8
3/8 BSP.F
3/8 NPT
Rc 3/8
3/8 BSP.F
3/8 NPT
Rc 3/8
3/8 BSP.F
3/8 NPT

Rc 1/4
1/4 BSP.Tr
1/4 NPT
Rc 1/4
1/4 BSP.Tr
1/4 NPT
Rc 1/4
1/4 BSP.Tr
1/4 NPT

Pilot Operated Relief Valves

211

BG-03-*-32/3290
BG-06-*-32/3290
BG-10-*-32/3290

DIMENSIONS IN
MILLIMETRES (INCHES)

Lock Nut 14(.55) Hex.

Mounting Surface
(O-Rings Furnished)

"A" SQ.

Two Collars

Three positions of pressure adjustment handle


are available by rotating cover assembly as shown.

Pressure Adjustment Handle


B

INC.

Fully Extended C

44(1.73)
Dia.

Vent Port

Pressure Gauge Connection


"X" Thd.

Locating Pin
6(.24) Dia.

6
(.24)
Pressure Port
U
D

J
V
E
F

Model Numbers

"S" Dia. Through


"T" Dia. Spotface
4 Places

Tank Port
L

Dimensions mm (Inches)
A

75
40
105
57
78
78
137 14.1 41
82
117
77
22 13.5 21
55
77
BG-03-*-32/3290
(2.95) (1.57) (4.13) (2.24) (3.07) (3.07) (5.39) (.56) (1.61) (3.23) (4.61) (3.03) (.87) (.53) (.83) (2.17) (3.03)
BG-06-*-32/3290

75
40
105
40
60
78
161
17
52
104 141 83.5 4.5 17.5 26
38
58
(2.95) (1.57) (4.13) (1.57) (2.36) (3.07) (6.34) (.67) (2.05) (4.09) (5.55) (3.29) (.18) (.69) (1.02) (1.50) (2.28)

BG-10-*-32/3290

85
45
101
47
67 87.5 195 20.7 62
124 175 110
6
21.5 32
45
65
(3.35) (1.77) (3.98) (1.85) (2.64) (3.44) (7.68) (.81) (2.44) (4.88) (6.89) (4.33) (.24) (.85) (1.26) (1.77) (2.56)

Model Numbers
BG-03-*-32
BG-03-*-3290
BG-06-*-32
BG-06-*-3290
BG-10-*-32
BG-10-*-3290

212

Thread Size
"X" Thd
Rc 1/4 = 1/4 BSP.Tr
1/4 NPT
Rc 1/4 = 1/4 BSP.Tr
1/4 NPT
Rc 1/4 = 1/4 BSP.Tr
1/4 NPT

Mounting Surface

ISO 6264-AR-06-2-A

ISO 6264-AS-08-2-A

ISO 6264-AT-10-2-A

Pilot Operated Relief Valves

PRESSURE CONTROLS
BGM-03,03X-20 / 3080 / 2090
BGM-06,06X-20 / 3080 / 2090
BGM-10,10X-20 / 3080 / 2090

DIMENSIONS IN
MILLIMETRES (INCHES)

A
B

"d" Dia. Through


"e" Dia. Spotface
4 Places
"h"
4 Places

"t" Thd.

T
S

Pilot Operated
Relief Valves

V
U

6.2(.24) Dia.

"b" Dia.
2 Places
7(.28) Dia. 10(.39) Deep

Model Numbers
BGM-03

BGM-06

BGM-10

Model Numbers
BGM-03

BGM-06

BGM-10

BGM-10
BGM-10X

86
26
3.1
26.9
149
13
123 (3.39) 32 (1.02) 97
53.8
(.12) (1.06) (5.87) (.51) (4.84) 95 (1.26) 21 (3.82) (2.12)
(3.74)
(.83)
106.5
27.2
4
35
180
15
150 (4.19) 51 (1.07) 121
66.7
(.16) (1.38) (7.09) (.59) (5.91) 119 (2.01) 18 (4.76) (2.63)
(4.69)
(.71)
138.2
30.2
5.7
41.3
227
16
195 (5.44) 62 (1.19) 154
88.9
(.22) (1.63) (8.94) (.63) (7.68) 158 (2.44) 17 (6.06) (3.50)
(6.22)
(.67)

0
(0)

22
(.87)

42
76.2 31.8 44.5
(1.65) (3.00) (1.25) (1.75)

BGM-10X

BGM-06X

37
55.5 23.8 33.4
(1.46) (2.19) (.94) (1.31)

BGM-06X

BGM-06

Dimensions mm (Inches)

19
47.4
(.75) (1.87)

BGM-03X

BGM-03X

126
94
16
82.6
(4.96) (3.70) (.63) (3.25)

BGM-10X

BGM-03

108
78
15
70
(4.25) (3.07) (.59) (2.76)

BGM-06X

Model
Numbers

Dimensions mm (Inches)

86
60
13
53.8
(3.39) (2.36) (.51) (2.12)

BGM-03X

"n" Thd. 2 Places


(From Rear)

Japanese Standard "JIS"


Design "20"
"h"

"n" Thd.

M12 Thd.
20(.79) Deep

Rc 3/8

M16 Thd.
25(.98) Deep

Rc 3/4

M20 Thd.
28(1.10) Deep

Rc1-1/4
Rc 1-1/2

11
(.43)

17.5
(.69)

19
(.75)

13.5
(.53)

21
(.83)

24
(.94)

17.5
26
31
(.69) (1.02) (1.22)

European Design Standard


Design "3080"

"t" Thd.

Rc 1/2

Rc 1

32
22 (1.26) 20
14.5
(.87)
(.79) (.57)
40
(1.57)
40
11 (1.57) 25
23
(.43)
(.98) (.91)
50
(1.97)
50
12.7 (1.97) 32
28
(.50)
63 (1.26) (1.10)
(2.48)

Rc 1/4

"h"

"n" Thd.

M12 Thd.
20(.79) Deep

3/8 BSP.F

M16 Thd.
25(.98) Deep

3/4 BSP. F

"t" Thd.

1-1/4 BSP.F
M20 Thd.
28(1.10) Deep 1-1/2 BSP.F

Pilot Operated Relief Valves

"h"

"n" Thd.

"t" Thd.

1/2-13UNC Thd. 3/8 NPT


22(.87) Deep
1/2 NPT

1/2 BSP.F

1 BSP.F

N. American Design Standard


Design "2090"

1/4 BSP.F

5/8-11UNC Thd. 3/4 NPT


27(1.06) Deep
1 NPT

1/4 NPT

3/4-10UNC Thd. 1-1/4 NPT


28(1.10) Deep
1-1/2 NPT

213

Nominal Override Characteristics


2

Hydraulic fluid: Viscosity : 35 mm /s (164 SSU)


Specific Gravity : 0.850

BT-06, BG-06

PSI MPa
3600 25
24
3300 23
2300 16
15
2000 14
225 1.6
1.3
150 1.0

Pressure

Pressure

BT-03, BG-03

0
0

25
5

50

75

10
15
Flow Rate

20

PSI MPa
3600 25
24
3300 23
2300 16
15
2000 14
275 1.9
1.6
200 1.3

100 L/min

25

U.S. GPM

50
10

100
20

150

30

40

200 L/min
50

U.S. GPM

Flow Rate

Pressure

BT-10, BG-10
PSI MPa
3600 25
24
3300 23
2300 16
15
2000 14
300 2.0
200 1.6
1.2
0

100

25

200

300

50
75
Flow Rate

400
100

L/min
U.S. GPM

Min. Adj. Pressure & Vent Pressure vs. Flow


2

Hydraulic fluid: Viscosity : 35 mm /s (164 SSU)


Specific Gravity : 0.850

BT-03, BG-03

BT-06, BG-06

PSI MPa

Pressure

100
80

0.7
0.6

60

0.4

100

40
20
0

0.2

High Venting
Pressure Type

0
0
0

25
5

50
10

15

Low Venting
Pressure Type
75
20

50

100 L/min
25

U.S. GPM

Flow Rate

Pressure

100
50
0

Vent Pressure
Min. Adjustment Pressure
High Venting
Pressure Type

0.8
0.4
Low Venting
Pressure Type

0
0
0

100
25

200

300

50

75

400 L/min
100 U.S. GPM

Flow Rate

214

High Venting
Pressure Type

0.8
0.4

Low Venting
Pressure Type

0
0
0

50
10

100
20

30

Flow Rate

BT-10, BG-10
PSI MPa
225 1.6
200
1.2
150

Vent Pressure
Min. Adjustment Pressure

PSI MPa
200 1.4
1.2
150
Pressure

Vent Pressure
Min. Adjustment Pressure

Pilot Operated Relief Valves

150
40

200 L/min
50

U.S. GPM

PRESSURE CONTROLS
Spare Parts List

BT-03-*-32/3280/3290
BT-06-*-32/3280/3290
BT-10-*-32/3280/3290
18 22

10 11 13 12

2 16 9

17

21

14

20

15

19

Part Numbers

Item

Name of Parts

16

O-Ring

SO-NA-P9

SO-NA-P9

17

O-Ring

SO-NB-P32

SO-NB-P42

24

Bonded Seal

SG-FB-3/8

SG-FB-3/8

BT-03

BT-06

BT-10

Qty.

Note: When ordering the seals, please specify the seal kit number from the
table below.

Pilot Operated
Relief Valves

List of Seals

List of Seal Kits


24

Valve Model Numbers

23

BT-03

KS-BT-03-32

BT-06
Section "A"
for Design 3280

Seal Kit Numbers

BT-10

KS-BT-10-32

Note: No bonded seals are included in the seal kits.

BG-03-*-32/3290
BG-06-*-32/3290
BG-10-*-32/3290
21 16

10 11 13 12

2 17 9

List of Seals

20
18
14
19

25
23
15

22

24

Item

Name of Parts

17

Part Numbers

Qty.

BG-03

BG-06

BG-10

O-Ring

SO-NA-P9

SO-NA-P9

SO-NA-P9

18

O-Ring

SO-NB-P9

SO-NB-P11

SO-NB-P9

19

O-Ring

SO-NB-P18

SO-NB-P28

SO-NB-P32

20

O-Ring

SO-NB-P32

SO-NB-P32

SO-NB-P42

Note: When ordering the seals, please specify the seal kit number from the
table below.

List of Seal Kits


Valve Model Numbers

Seal Kit Numbers

BG-03

KS-BG-03-32

BG-06

KS-BG-06-32

BG-10

KS-BG-10-32

Pilot Operated Relief Valves

215

Low Noise Type Pilot Operated Relief Valves


Pilot operated relief valves here have been particularly developed as low-noise types. Able to protect pumps and control
valves against excessive pressures, they are used to control the pressure in the hydraulic system to a constant level.
Remote control and unloading are permitted by using vent circuits.

Graphic Symbols

Vent Connection

Specifications
Model Numbers

Max. Operating
Pressure
MPa (PSI)

Pres. Adj.
Range
MPa (PSI)

Max. Flow
L/min
(U.S.GPM)

Approx.
Mass
kg (lbs.)

S-BG-03-*-*-40*
S-BG-06-*-*-40*
S-BG-10-*-40*

25 (3630)

Note)
-25
( -3630)

100 (26.4)
200 (52.8)
400 (106)

4.1 (9.0)
5.0 (11.0)
10.5 (23.2)

Note: See minimum adjustment pressure characteristics on page 218.

Model Number Designation


FSB
Special Seals
F:
Special Seals for
Phosphate Ester
Type Fluids
(Omit if not
required)

-03

-V

Low Noise
Type

Series
Number

Type of
Mounting

Valve
Size

High Venting
Pres. Feature

S:
Low Noise
Type

B:
Pilot
Operated
Relief
Valves

G:
Sub-plate
Mounting

03
06
10

V:
For High Venting
Pressure Feature
(Omit if not
required)

-L

-40

Direction
of Handle

Design
Number

Viewed from pressure


gauge connection
L: Left (Normal) R: Right

40
40

*
Design Std.

Refer to

40

1. Use the high venting pressure type where it is necessary to reduce the response time from unloading to onloading.
2. Design Standards: None ........... Japanese Standard "JIS" and European Design Standard
90 ............... N. American Design Standard

Sub-plate
Valve
Model
Numbers
S-BG-03
S-BG-06
S-BG-10

Japanese Standard "JIS"


Sub-plate
Model Numbers
BGM-03-20
BGM-03X-20
BGM-06-20
BGM-06X-20
BGM-10-20
BGM-10X-20

European Design Standard

Thread
Size
Rc 3/8
Rc 1/2
Rc 3/4
Rc 1
Rc 1-1/4
Rc 1-1/2

Sub-plate
Model Numbers
BGM-03-3080
BGM-03X-3080
BGM-06-3080
BGM-06X-3080
BGM-10-3080
BGM-10X-3080

Thread
Size
3/8 BSP.F
1/2 BSP.F
3/4 BSP.F
1 BSP.F
1-1/4 BSP.F
1-1/2 BSP.F

N. American Design Standard


Sub-plate
Model Numbers
BGM-03-2090
BGM-03X-2090
BGM-06-2090
BGM-06X-2090
BGM-10-2090
BGM-10X-2090

Thread
Size
3/8 NPT
1/2 NPT
3/4 NPT
1 NPT
1-1/4 NPT
1-1/2 NPT

Approx.
Mass
kg (lbs.)
2.4 (5.3)
3.1 (6.8)
4.7 (10.4)
5.7 (12.6)
8.4 (18.5)
10.3 (22.7)

Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a
good machined finish.
The sub-plates are those for pilot operated relief valves. For dimensions, see page 213.

216

Low Noise Type Pilot Operated Relief Valves

PRESSURE CONTROLS
Attachment
Mounting Bolts
Socket Head Cap Screw

Valve Model Numbers

Japanese Std. "JIS" and European Design Std.

Qty.

N. American Design Std.

S-BG-03

M12

40 Lg.

1/2-13 UNC

S-BG-06

M16

50 Lg.

S-BG-10

M20

60 Lg.

1-1/2 Lg.

5/8-11 UNC

2 Lg.

3/4-10 UNC

2-1/4 Lg.

If a remote control relief valve is used in the vent circuit, see page 203. In addition, if the internal volume of the vent
line is too large, chattering is likely to occur. Thus, as far as possible reduce the inside Dia. and the length of the pipe.
To adjust the pressure, loosen the lock nut and turn the handle slowly clockwise for higher pressures or anti-clockwise for lower pressures. After adjustments, do not forget to tighten the lock nut.
Piping of the tank line should not be connected to any tank line of the other valves, but connected directly to the reservoir.
Pressure is limited by collars fitted. If a working pressure cannot be attained, remove some collars. One collar is
equivalent to 10 MPa (1450 PSI).
With a small flow, the setting pressure may be unstable. Use models numbered 03 and 06 with a flow rate above
5 L/min (1.3 U.S. GPM) and model 10 with 8 L/min (2.1 U.S. GPM).

S-BG-03-*-L-40/4090
S-BG-06-*-L-40/4090
S-BG-10-*-40/4090

Fully Extended J
Fully Extended
F

Mounting surface
S-BG-03: ISO 6264-AR-06-2-A
S-BG-06: ISO 6264-AS-08-2-A
S-BG-10: ISO 6264-AT-10-2-A

"K" Dia. Through


"N" Dia. Spotface
4 Places
Pressure Port

Opposite Handle Position

S-BG-

DIMENSIONS IN
MILLIMETRES (INCHES)

Vent Port

Tank Port

Pressure Gauge Connection


"Y" Thd

Two Collars

INC.

Fully Extended J

H
Pressure Adjustment Handle

Lock Nut
14(.55) Dia.

Note:For other dimensions, see the figures


shown left.

44(1.73) Dia.

03
- -R
06 *

Note:For dimensions of the valve mounting


surface, see the dimensional drawing
(P. 213) of the sub-plate used together.
"Y" Thd.

Model Numbers
X

S-BG-03-*-*-40
T
6
(.24)

1/4 NPT

S-BG-03-*-*-4090

Mounting Surface
(O-Rings Furnished)

Rc 1/4 = 1/4 BSP.Tr

Rc 1/4 = 1/4 BSP.Tr

S-BG-06-*-*-40

1/4 NPT

S-BG-06-*-*-4090

Locating Pin
6(.24) Dia.

Rc 1/4 = 1/4 BSP.Tr

S-BG-10-*-40

1/4 NPT

S-BG-10-*-4090

Model Numbers

Low Noise Type


Pilot Operated Relief Valves

Instructions

Dimensions mm (Inches)
A

S-BG-03

76 53.8 11.1 26.9 53.8 73.6 26.9 163.5 13.5 21


50
130 103 21.5 106 26.1 13 36.1
(2.99) (2.12) (.44) (1.06) (2.12) (2.90) (1.06) (6.44) (.53) (.83) (1.97) (5.12) (4.06) (.85) (4.17) (1.03) (.51) (1.42)

S-BG-06

98
70
14
35 66.7 58.8 33.7 163.5 17.5 26
50
130 103
26
122 19.3 13 21.3
(3.86) (2.76) (.55) (1.38) (2.63) (2.31) (1.33) (6.44) (.69) (1.02) (1.97) (5.12) (4.06) (1.02) (4.80) (.76) (.51) (.84)

S-BG-10

120 82.6 18.7 41.3 88.9 46.1 44.9 180 21.5 32


65
167 135 33.5 155 21.1 18
(4.72) (3.25) (.74) (1.63) (3.50) (1.81) (1.77) (7.09) (.85) (1.26) (2.56) (6.57) (5.31) (1.32) (6.10) (.83) (.71)

Low Noise Type Pilot Operated Relief Valves

217

Nominal Override Characteristics


Hydraulic fluid:
Viscosity : 35 mm2/s (164 SSU)
Specific Gravity : 0.850

2200

15
14
13

1900
250
50

S-BG-06
PSI
3700
3500
3300

MPa
25
24
23

2200

15
14
13

1900
250

1.5
1.0
0.5

20

40

10

60

80

15

20

Flow Rate

PSI
3600
3400
3200
2200
1900
300

1.5
1.0
0.5

50
0

S-BG-10

Pressure

MPa
25
24
23

Pressure

Pressure

S-BG-03
PSI
3700
3500
3300

100
L/min

150
0

25
U.S. GPM

50
10

100
20

30

150

200
L/min

40

50
U.S. GPM

Flow Rate

MPa
25
24
23
22
15
14
13
2.0
1.5
1.0
0

100

25

200

300

50

75

Flow Rate

400
L/min

100
U.S. GPM

Min. Adj. Pressure and Vent Pressure vs. Flow


Hydraulic fluid:
Viscosity : 35 mm2/s (164 SSU)
Specific Gravity : 0.850

Vent Pressure
Min. Adjustment Pressure

S-BG-03
120

Pressure

100
80
60
40
20
0

S-BG-06
High Vent
Pressure Type

1.2
150
100

Low Vent
Pressure Type

0
0

20

40

10

S-BG-10

PSI MPa
200 1.4

60
15

80
20

Flow Rate

1.0
High Vent
Pressure Type

0.8
0.6

50

0.4

0.2
0

100 L/min

25
U.S. GPM

50
10

PSI MPa
225 1.6
200 1.4
1.2
150 1.0 High Vent
Pressure Type
0.8
100
0.6
50 0.4
Low Vent
0.2
Pressure Type
0
0
300
400
0
100
200
L/min
0
25
50
75
100
U.S. GPM
Flow Rate

Pressure

MPa
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0

Pressure

PSI

Low Vent
Pressure Type
150
100
20
30
Flow Rate

200
L/min
40
50
U.S. GPM

Noise Level
Measuring position: At 1m (3.3 ft.) back from the valve front.
Viscosity : 35 mm2/s (164 SSU)
Back pressure : 0.1 MPa (14.5 PSI)

Measuring condition

S-BG-03

S-BG-06
Flow rate : 50 L/min
(13.2 U.S.GPM)

60
50
40

0
0

218

12

16

1000
2000
Pressure

20

MPa

3000 PSI

70
60
50
40 0
0

12

16

1000
2000
Pressure

20

MPa

3000 PSI

Low Noise Type Pilot Operated Relief Valves

Flow rate : 200 L/min


(52.8 U.S.GPM)

dB(A)
80
Noise Level

70

dB(A)
80
Noise Level

Noise Level

dB(A)
80

S-BG-10
Flow rate : 150 L/min
(39.6 U.S.GPM)

70
60
50
40

0
0

12

16

1000
2000
Pressure

20

MPa

3000 PSI

PRESSURE CONTROLS
Spare Parts List

S-BG-03,06,10-*-40/4090
13 14 22 12 20 11 10 26 23 24 15 7

21
8
9

19

32

19

25

31
4

S-BG-10

5
18
3 17

6 29 28 16 27

List of Seals
Item

Name of Parts

25

Part Numbers

Qty.

S-BG-03

S-BG-06

S-BG-10

O-Ring

SO-NB-P9

SO-NB-P9

SO-NB-P9

26

O-Ring

SO-NA-P9

SO-NA-P9

SO-NA-P9

27

O-Ring

SO-NB-P9

SO-NB-P11

SO-NB-P9

28

O-Ring

SO-NB-P18

SO-NB-P28

SO-NB-P32

29

O-Ring

SO-NB-A024

SO-NB-A024

SO-NB-A128

30

O-Ring

SO-NB-P28

SO-NB-P28

SO-NB-P36

31

O-Ring

SO-NB-P32

SO-NB-P32

SO-NB-P42

32

O-Ring

SO-NB-P14

Low Noise Type


Pilot Operated Relief Valves

30

Note:When ordering the seals, please specify the seal kit number from the table below.

List of Seal Kits


Valve Model Numbers

Seal Kit Numbers

S-BG-03

KS-S-BG-03-40

S-BG-06

KS-S-BG-06-40

S-BG-10

KS-S-BG-10-40

Low Noise Type Pilot Operated Relief Valves

219

Solenoid Controlled Relief Valves


These valves are a combination of a pilot operated relief valve and a solenoid operated
directional valve. Piping between the two is eliminated as the solenoid valve is directly
mounted on the relief valve and connected with the relief valve vent. Pump pressure
may be unloaded remotely by an electrical signal to the solenoid, or by connecting pilot
relief valves to the solenoid valve ports.

Specifications
Max.
Pressure
Max.
Operating
Adj.
Flow
Pressure
Range
L/min
MPa (PSI) MPa (PSI) (U.S.GPM)

Model Numbers

Approx. Mass kg (lbs.)


Double
Sol.

Single
Sol.

With
Vent
Restrictor

BST-03-*-*-*-*-48*
100 (26.4) 7.1 (15.7) 6.6 (14.6) 7.6 (16.8)
Note)
Threaded
200 (52.8) 7.1 (15.7) 6.6 (14.6) 7.6 (16.8)
BST-06-*-*-*-*-48* 25 (3630)
-25
Connection
( -3630)
400 (106) 10.8 (23.8) 10.3 (22.7) 11.3 (24.9)
BST-10-*-*-*-*-48*
100 (26.4) 6.8 (15.0) 6.3 (13.9) 7.3 (16.1)
BSG-03-*-*-*-*-48*
Note)
Sub-plate
200 (52.8) 7.7 (17.0) 7.2 (15.9) 8.2 (18.1)
BSG-06-*-*-*-*-48* 25 (3630)
-25
Mounting
( -3630)
400 (106) 11.0 (24.3) 10.5 (23.2) 11.5 (25.4)
BSG-10-*-*-*-*-48*
Note: For relief valves, standard pilot operated relief valves are used.
For minimum adjustment pressures and other characteristics, see page 214.

Model Number Designation


F-

A-

BS

-03

-V

Special
Seals

With Vent
Restrictor

Series
Number

Type of
Mounting

Valve
Size

High Venting
Pres. Feature

F:
Special
Seals for
Phosphate
Ester Type
Fluids
(Omit if not
required)

1.
2.
3.
4.

A:
1
With Vent
Restrictor
(OptionOmit if not
required)

BS:
Solenoid
Controlled
Relief
Valves

T:
Threaded
Connection

03

06
G:
Sub-plate
Mounting

10

-2B3A -A100
Vent
Type

2B3A
2

V: For High
Venting
Pressure
Feature
(Omit if not
required)

2B3B
2B2B
2B2
3C2
3C3

Coil Type

-N
4

AC:
A100, A120
A200, A240
DC:
D12 , D24
D48
AC DC:
R100, R200

None:
Terminal
Box Type
N: With
Plug-in
Connector
(DIN)
N: With
Plug-in
Connector
(DIN)

Models with vent restrictor are applicable only for the vent type 2B3A and 2B3B. For details, see page 222.
Use high venting pressure types to reduce response time from unloading to onloading.
For the details of the vent types, see the following page.
The coil codes are the same as for solenoid operated directional valve DSG-01. See the Solenoid Ratings on page 345.
The coil type numbers in the shaded column are handled as optional extras.
In case these coils are required to be chosen, please confirm the time of
delivery with us before ordering.

220

Solenoid Controlled Relief Valves

-48

Type of Elect- Design


rical Con.
Number

Design
Standards
None:
Japanese
Std. "JIS"

48

90:
N. American
Design Std.
80:
European
Design Std.

PRESSURE CONTROLS
Vent Types
Vent Type

Graphic Symbols

Solenoid Operated
Directional Valve
Model Number

Operation
SOL "a"

SOL "b"

Vent Connecting

"A"

OFF

Connected to port "A".

ON

Connected to tank (no-load)

OFF

Connected to tank (no-load)

ON

Connected to port "B".

OFF

Closed state (relief valve


setting pressure)

ON

Connected to port "B".

OFF

Connected to port "A".

ON

Connected to port "B".

OFF

OFF

Closed state (relief valve


setting pressure)

ON

OFF

Connected to port "A".

OFF

ON

Connected to port "B".

OFF

OFF

Connected to tank (no-load)

ON

OFF

Connected to port "A".

OFF

ON

Connected to port "B".

2B3A

DSG-01-2B3A

"B"
b

2B3B

"B"
b

2B2B

DSG-01-2B2B

"A" "B"
b

2B2

Solenoid Controlled
Relief Valves

DSG-01-2B3B

DSG-01-2B2

"A" "B"
a

3C2

DSG-01-3C2

"A" "B"
a

3C3

DSG-01-3C3

Attachment
Mounting Bolts
Valve Model
Numbers

Socket Head Cap Screw


Japanese Std. "JIS" and European Design Std.

N. American Design Std.

BSG-03

M12

70 Lg. (2 pcs.), M12

95 Lg. (2 pcs.)

1/2-13UNC

2-3/4 Lg. (2 pcs.), 1/2-13UNC

3-3/4 Lg. (2 pcs.)

BSG-06

M16

60 Lg. (2 pcs.), M16

80 Lg. (2 pcs.)

5/8-11UNC

2-1/4 Lg. (2 pcs.), 5/8-11UNC

3-1/4 Lg. (2 pcs.)

BSG-10

M20

70 Lg. (2 pcs.), M20

90 Lg. (2 pcs.)

3/4-10UNC

2-3/4 Lg. (2 pcs.), 3/4-10UNC

3-1/2 Lg. (2 pcs.)

Solenoid Controlled Relief Valves

221

Sub-plate
Valve
Model
Numbers
BSG-03

BSG-06

BSG-10

Japanese Standard "JIS"


Sub-plate
Model Numbers

Thread
Size

European Design Standard


Sub-plate
Model Numbers

Thread
Size

N. American Design Standard


Sub-plate
Model Numbers

Thread
Size

Approx.
Mass
kg (lbs.)

BGM-03-20

Rc 3/8

BGM-03-3080

3/8 BSP.F

BGM-03-2090

3/8 NPT

2.4(5.3)

BGM-03X-20

Rc 1/2

BGM-03X-3080

1/2 BSP.F

BGM-03X-2090

1/2 NPT

3.1(6.8)

BGM-06-20

Rc 3/4

BGM-06-3080

3/4 BSP.F

BGM-06-2090

3/4 NPT

4.7(10.4)

BGM-06X-20

Rc 1

BGM-06X-3080

1 BSP.F

BGM-06X-2090

1 NPT

5.7(12.6)

BGM-10-20

Rc 1-1/4

BGM-10-3080

1-1/4 BSP.F

BGM-10-2090

1-1/4 NPT

8.4(18.5)

BGM-10X-20

Rc 1-1/2

BGM-10X-3080

1-1/2 BSP.F

BGM-10X-2090

1-1/2 NPT

10.3(22.7)

Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a
good machined finish.
The sub-plates are those for pilot operated relief valves. For dimensions, see page 213.

Option
Models with vent restrictor
The type with a vent restrictor has a vent restrictor in vent types 2B3A and 2B3B added between a relief valve and
a solenoid operated directional valve. If prevents shock to the main circuit by gradually lowering the venting pressure
in the shift from the set pressure to unloading.
Unloading pressure are the same as without a vent restrictor.
A-BS*-*-2B3A
b

A-BS*-*-2B3B
b

Instructions
If a remote control relief valve is used in the vent circuit, see page 203. In addition, if the internal volume of the vent
line is too large, chattering is likely to occur. Thus, as far as possible reduce the inside diametre and the length of the
pipe.
To adjust the pressure, loosen the lock nut and turn the handle slowly clockwise for higher pressures or anti-clockwise for lower pressures. After adjustments, do not forget to tighten the lock nut.
Piping of the tank line should not be connected to any tank line of the other valves, but connected directly to the
reservoir.
Pressure is limited by collars fitted. If a working pressure cannot be attained, remove some collars. One collar is
equivalent to 10 MPa (1450 PSI).
With a small flow, the setting pressure may be unstable. Use models numbered 03 and 06 with a flow rate above
8 L/min (2.1 U.S. GPM) and model 10 with 15 L/min (4.0 U.S. GPM).

Interchangeability in Installation between Old and New Design.


Design 48 valve is one on which DSG-01, design 70 is mounted as a pilot valve. It is interchangeable with old design
(design 47) with respect to specifications, exterior shape and mounting dimensions.

222

Solenoid Controlled Relief Valves

PRESSURE CONTROLS
BST-03-*-*-*-48/4890
BST-06-*-*-*-48/4890
BST-10-*-*-*-48/4890

DIMENSIONS IN
MILLIMETRES (INCHES)

Terminal Box Type

C
Position can be shifted by 90 Steps.

DC/R :204.4(8.05)
AC :196.4(7.73)
47.5 DC/R :102.2(4.02)
(1.87) AC :98.2(3.87)
47.5
(1.87)

D
Pressure Adjustment Handle

46
(1.81)

Space Needed to Remove


Solenoid-Each End
DC/R :50(1.97)
AC :45.5(1.79)

Electrical Conduit Connection


"r" Thd. (Both Ends)

INC.
Manual Actuator
6(.24) Dia.

Lock Nut 14(.55) Hex.


SOL b

Remote Control Port "B"


"W" Thd.
V

Vent Port
"k" Thd.

44(1.73)
Dia.

SOL a

Solenoid Controlled
Relief Valves

"C" SQ.

Solenoid Indicator Light

Two Collars

Tank Port
"X" Thd.

Pressure Port
"X" Thd.
2 Places
Pressure Gauge Connection
"h" Thd.

"E" Sq.

Remote Control Port "A"


"W" Thd.

K
L

F
Fully Extended
H

There are two threaded connection pressure ports. They can be connected each other in-line; one as inlet and the other
as an outlet or the valve can be used by plugging one of the pressure ports.

Dimensions mm (Inches)

Model Numbers
BST-03-*-48/4890
BST-06-*-48/4890
BST-10-*-48/4890

75
(2.95)

40
(1.57)

52
(2.05)

78
(3.07)

145
(5.71)

45
(1.77)

90
(3.54)

239.3
(9.42)

68.5
(2.70)

152.5
(6.00)

36
(1.42)

105.5
(4.15)

69
(2.72)

62
(2.44)

85
(3.35)

50
(1.97)

80
(3.15)

96
(3.78)

151
(5.94)

60
(2.36)

120
271.8
89
(4.72) (10.70) (3.50)

164.5
(6.48)

49
(1.93)

117.5
(4.63)

81
(3.19)

74
(2.91)

Japanese Standard "JIS"


Design 48

Model Numbers

"W" Thd. "X" Thd. "h" Thd. "k" Thd.

BST-10

"r" Thd. "W" Thd. "X" Thd. "h" Thd. "k" Thd.

Rc 3/8

BST-03
BST-06

N. American Design Standard


Design 4890

Rc 1/8

Rc 3/4
Rc 1-1/4

"r" Thd.

3/8 NPT
Rc 1/4

Rc 3/8

G 1/2

1/8
NPT

3/4 NPT

1/4
NPT

3/8
NPT

1/2
NPT

1-1/4 NPT

Solenoid Controlled Relief Valves

223

Models with Plug-in Connector

DIMENSIONS IN
MILLIMETRES (INCHES)

03
BST-06-*-*-*-N-48/4880/4890
10
DC/R :204.4(8.05)
AC :196.4(7.73)
51
51
(2.01) (2.01)

Remote
Control
Port "B"
"W" Thd.

Design 4880 Only

Pressure
Port
"X" Thd.
2 Places
Vent Port
"k" Thd.
(Rear Side)

NN

SOL b

QQ

SOL a

Model Numbers

Cable Departure
Cable Applicable:
Outside Dia. ...... 8-10mm(.31-.39 in.)
Conductor Area ......
Not Exceeding 1.5mm2(.0023 SQ. in.)

Remote Control Port "A"


"W" Thd
Pressure Gauge Connection
"h" Thd

Tank Port
"X" Thd.

Position of cable departure can be changed. For details,


refer to DSG-01 valve on page 357.

Dimensions mm(Inches)
P

NN

QQ

BST-03-*-A*-N
BST-06-*-A*-N

68.5
(2.70)

105.5
(4.15)

239
(9.41)

158.5
(6.24)

BST-10-*-A*-N

89
(3.50)

117.5 271.5 170.5


(4.63) (10.69) (6.71)

BST-03-*-D*-N
BST-06-*-D*-N

68.5
(2.70)

105.5
(4.15)

BST-10-*-D*-N

89
(3.50)

117.5 282.5 181.5


(4.63) (11.12) (7.15)

BST-03-*-R*-N
BST-06-*-R*-N

68.5
(2.70)

105.5
(4.15)

BST-10-*-R*-N

89
(3.50)

117.5 285.5 174.7


(4.63) (11.24) (6.88)

"W" Thd.

Model Numbers
BST-03-*-*-*-N-4880
BST-06-*-*-*-N-4880

"X" Thd.

250
(9.84)

169.5
(6.67)

253
(9.96)

162.7
(6.41)

n
39
(1.54)

39
(1.54)

53
(2.09)

"h" Thd.

"k" Thd.

1/4 BSP.Tr

3/8 BSP.Tr

3/8 BSP.F
1/8 BSP.F

BST-10-*-*-*-N-4880

3/4 BSP.F
1-1/4 BSP.F

See the installation drawing of terminal box type on page 223 for design 48 and
4890 port thread and other dimensions.

Options - Models with Vent Restrictor


Terminal Box Type

Plug-in Connector Type

03
2B3A
A-BST-06 -*- -48/4880
2B3B *
10

03
2B3A
A-BST-06 -*- -N-48/4880/4890
2B3B *
10
DC/R :102.2(4.02)
AC :98.2(3.87)

DC/R :102.2(4.02)
AC :98.2(3.87)

SOL b

Dimensions
mm (Inches)

A-BST-06
A-BST-10

Terminal Box Type

Plug-in Connector Type


AC Solenoid

DC Solenoid

NN

QQ

NN

QQ

NN

QQ

68.5 135.5
(2.70) (5.33)

269.3
(10.60)

182.5
(7.19)

269
(10.59)

188.5
(7.42)

280
(11.02)

199.5
(7.85)

283
(11.14)

192.7
(7.59)

89
147.5
(3.50) (5.81)

301.8
(11.88)

194.5
(7.66)

301.5
(11.87)

200.5
(7.89)

312.5
(12.30)

211.5
(8.33)

315.5
(12.42)

204.7
(8.06)

For other dimensions, see the models without vent restrictor type on page 223 and 224.

224

R (AC DC) Solenoid

Model Numbers
A-BST-03

NN

QQ

SOL b

Solenoid Controlled Relief Valves

PRESSURE CONTROLS
Mounting surface
BSG-03: ISO 6264-AR-06-2-A
BSG-06: ISO 6264-AS-08-2-A
BSG-10: ISO 6264-AT-10-2-A

BSG-03-*-*-*-48/4890
BSG-06-*-*-*-48/4890
BSG-10-*-*-*-48/4890

DIMENSIONS IN
MILLIMETRES (INCHES)

Terminal Box Type

Mounting Surface
(O-Rings Furnished)

Space Needed to Remove


Solenoid-Each End
DC/R :50(1.97)
AC :45.5(1.79)

DC/R :204.4(8.05)
AC :196.4(7.73)
47.5 DC/R :102.2(4.02)
(1.87) AC :98.2(3.87)
47.5
(1.87)

D
46
(1.81)

Electrical Conduit Connection


"f" Thd. (Both Ends)

Pressure Adjustment
Handle

Manual Actuator
6(.24) Dia.

INC.

Two Collars

SOL b

Remote Control Port "A"


"d" Thd.
S

44(1.73)
Dia.

SOL a

Solenoid Controlled
Relief Valves

"C" SQ.

Solenoid Indicator Light

X
V

Remote Control Port "B"


"d" Thd.

Lock Nut
14(.55) Hex.

Vent Port
T

Locating Pin
6(.24) Dia.

Pressure Gauge Connection


"e" Thd.

6
(.24)

Pressure Port
a

"Y" Dia. Through


"Z" Dia. Spotface
4 Places

Tank Port
L

E
N

b
F
H
Fully Extended
J

Dimensions mm (Inches)

Model
Numbers

BSG-03

40
57
78
78 145 14.1 41
75
82 225.8 77 130.5 22 83.5 47
40 13.5 21
77
55
(2.95) (1.57) (2.24) (3.07) (3.07) (5.71) (.56) (1.61) (3.23) (8.89) (3.03) (5.14) (.87) (3.29) (1.85) (1.57) (.53) (.83) (2.17) (3.03)

BSG-06

75
40
40
60
78 145 17
52 104 249.8 83.5 148 4.5 101 64.5 57.5 17.5 26
58
38
(2.95) (1.57) (1.57) (2.36) (3.07) (5.71) (.67) (2.05) (4.09) (9.83) (3.29) (5.83) (.18) (3.98) (2.54) (2.26) (.69) (1.02) (1.50) (2.28)

BSG-10

45
47
67
84 146 20.7 62 124 283.8 110 155.5 6 108.5 72
85
65 21.5 32
65
45
(3.35) (1.77) (1.85) (2.64) (3.31) (5.75) (.81) (2.44) (4.88) (11.17) (4.33) (6.12) (.24) (4.27) (2.83) (2.56) (.85) (1.26) (1.77) (2.56)

Model Numbers

Japanese Standard "JIS"


Design 48

N. American Design Standard


Design 4890

"d" Thd.

"e" Thd.

"f" Thd.

"d" Thd.

"e" Thd.

"f" Thd.

Rc 1/8

Rc 1/4

G 1/2

1/8 NPT

1/4 NPT

1/2 NPT

BSG-03
BSG-06
BSG-10
Note: For dimensions of the valve mounting surface, see the installation drawing (P. 213) of
the sub-plate used together.

Solenoid Controlled Relief Valves

225

Models with Plug-in Connector

03
BSG-06-*-*-*-N-48/4880/4890
10
DC/R :204.4(8.05)
AC :196.4(7.73)
51
51
(2.01) (2.01)

Cable Departure
Cable Applicable:
Outside Dia. ...... 8-10mm(.31-.39 in.)
Conductor Area ......
Not Exceeding 1.5mm2(.0023 SQ. in.)

SOL b

PP

Remote
Control
Port "B"
"d" Thd.
Vent Port

Design 4880 Only

Pressure Port

Remote Control Port "A"


"d" Thd.
Tank Port

Dimensions mm(Inches)
Q

77
BSG-03-*-A*-N (3.03)
83.5
BSG-06-*-A*-N (3.29)
BSG-10-*-A*-N 110
(4.33)
77
BSG-03-*-D*-N
(3.03)
83.5
BSG-06-*-D*-N (3.29)
BSG-10-*-D*-N 110
(4.33)
77
BSG-03-*-R*-N
(3.03)
83.5
BSG-06-*-R*-N (3.29)
BSG-10-*-R*-N 110
(4.33)

SS

SOL a

Model Numbers

Model Numbers

Pressure Gauge Connection


"e" Thd

PP

SS

83.5
(3.29)
101
(3.98)
108.5
(4.27)
83.5
(3.29)
101
(3.98)
108.5
(4.27)
83.5
(3.29)
101
(3.98)
108.5
(4.27)

225.5
(8.88)
249.5
(9.82)
283.5
(11.16)
236.5
(9.31)
260.5
(10.26)
294.5
(11.59)
239.5
(9.43)
263.5
(10.37)
297.5
(11.71)

136.5
(5.37)
154
(6.06)
161.5
(6.36)
147.5
(5.81)
165
(6.50)
172.5
(6.79)
140.7
(5.54)
158.2
(6.23)
165.7
(6.52)

"d" Thd.

"e" Thd.

1/8 BSP.F

1/4 BSP.Tr

39
(1.54)

39
(1.54)

53
(2.09)

BSG-03-*-*-*-N-4880
BSG-06-*-*-*-N-4880

Position of cable departure can be changed. For details, refer to DSG-01


valve on page 357.

BSG-10-*-*-*-N-4880
See the installation drawing of terminal box type on page
225 for design 48 and 4890 port threads and other
dimensions.

DIMENSIONS IN
MILLIMETRES (INCHES)

Options - Models with Vent Restrictor


Terminal Box Type

Plug-in Connector Type

03
2B3A
A-BSG-06 -*- -N-48/4880/4890
2B3B *
10

03
2B3A
- -48/4890
A-BSG-06-*2B3B *
10

DC/R :102.2(4.02)
AC :98.2(3.87)

DC/R :102.2(4.02)
AC :98.2(3.87)

SOL b

Dimensions
mm (Inches)

Terminal Box Type

Plug-in Connector Type


AC Solenoid

DC Solenoid

R (AC DC) Solenoid

PP

SS

PP

SS

PP

SS

A-BSG-03

77
113.5
(3.03) (4.47)

255.8
(10.07)

160.5
(6.32)

255.5
(10.06)

166.5
(6.56)

266.5
(10.49)

177.5
(6.99)

269.5
(10.61)

170.7
(6.72)

A-BSG-06

83.5
131
(3.29) (5.16)

279.8
(11.02)

178
(7.01)

279.5
(11.00)

184
(7.24)

290.5
(11.44)

195
(7.68)

293.5
(11.56)

188.2
(7.41)

A-BSG-10

110 138.5
(4.33) (5.45)

313.8
(12.35)

185.5
(7.30)

313.5
(12.34)

191.5
(7.54)

324.5
(12.78)

202.5
(7.97)

327.5
(12.89)

195.7
(7.70)

Model Numbers

For other dimensions, see the models without vent restrictor type on page 225 and 226.

226

PP

SS

SOL b

Solenoid Controlled Relief Valves

PRESSURE CONTROLS
Spare Parts List

Threaded Connections
Terminal Box Type

03
BST- 06 -*-*-*-48/4890
10

16 23

10

12

13

15

14

Solenoid Controlled
Relief Valves

7
11
19
2
21
1
9
6
22
3
20
4
5

Models with Plug-in Connector

Option

03
BST- 06 -*-*-*-N-48/4880/4890
10

Models with Vent Restrictor

03
48/4890
A-BST- 06 -*-*-*N-48/4880/4890
10

23

41
SOL a

37

29

18

30

40

31

SOL b

34

28

35

36

Design 4880 Only

40
38

List of Seals

List of Seal Kits


Part Numbers

Name of Parts

21

O-Ring

SO-NA-P9

SO-NA-P9

BST-06

22

O-Ring

SO-NB-P32

SO-NB-P42

BST-10

35

Bonded Seal

SG-FB-1/8

SG-FB-1/8

A-BST-03

38

O-Ring

SO-NB-P8

A-BST-06

40

O-Ring

SO-NB-P14

BST-03

BST-06

BST-10

Qty.

Valve Model Numbers

Item

The O-Rings for Item 38,40 are used only for the models with the vent
restrictor.
Note: When ordering the seals, please specify the seal kit number from the table
right. In addition to the above seals, seals for the pilot valves are included
in the seal kit.
For the detail of the pilot valve seals, see the page 359.

BST-03

A-BST-10

Seal Kit Numbers


KS-BST-03-48
KS-BST-10-48
KS-A-BST-03-48
KS-A-BST-10-48

Note: No bonded seals are included in the seal kits.

Pilot Valves
See page 229 for the pilot valve model numbers to be
used.

Solenoid Controlled Relief Valves

227

Spare Parts List

Sub-plate Mounting
Terminal Box Type

03
BSG- 06 -*-*-*-48/4890
10

16

26

10 12 13 15 14

8
7
11
19
2
22

21

24

25

20

23

Option
Models with Plug-in Connector

Models with Vent Restrictor

03
BSG- 06 -*-*-*-N-48/4880/4890
10

03
48/4890
A-BSG- 06 -*-*-*N-48/4880/4890
10

26

41

37 29 18 30 40 35

28
31

36

32

40
38

Design 4880 Only

List of Seals
Item

Name of Parts

21
22

List of Seal Kits


Part Numbers

Qty.

Valve Model Numbers

Seal Kit Numbers

BSG-03

KS-BSG-03-48

BSG-03

BSG-06

BSG-10

O-Ring

SO-NA-P9

SO-NA-P9

SO-NA-P9

BSG-06

KS-BSG-06-48

O-Ring

SO-NB-P9

SO-NB-P11

SO-NB-P9

BSG-10

KS-BSG-10-48

23

O-Ring

SO-NB-P18

SO-NB-P28

SO-NB-P32

A-BSG-03

KS-A-BSG-03-48

24

O-Ring

SO-NB-P32

SO-NB-P32

SO-NB-P42

A-BSG-06

KS-A-BSG-06-48

32

Bonded Seal

SG-FB-1/8

SG-FB-1/8

SG-FB-1/8

A-BSG-10

KS-A-BSG-10-48

38

O-Ring

SO-NB-P8

40

O-Ring

SO-NB-P14

The O-Rings for item 38, 40 are used only for the models with the vent
restrictor.

Note: No bonded seals are included in the seal kits.

Pilot Valves
See page 229 for the pilot valve model numbers to be
used.

Note: When ordering the seals, please specify the seal kit number from the table
right. In addition to the above seals, seals for the pilot valves are included
in the seal kit.
For the detail of the pilot valve seals, see page 359.

228

Solenoid Controlled Relief Valves

PRESSURE CONTROLS
Spare Parts List
List of Pilot Valves

Terminal Box Type

Plug-in Connector Type

Pilot Valve
Model Numbers

Valve Model Numbers

*-BST/BSG-03/06/10-*-2B3A- -48
*-BST/BSG-03/06/10-*-2B3B- -48
*-BST/BSG-03/06/10-*-2B2B- -48
*-BST/BSG-03/06/10-*-2B2- -48
*-BST/BSG-03/06/10-*-3C2- -48
*-BST/BSG-03/06/10-*-3C3- -48
*-BST/BSG-03/06/10-*-2B3A- -4890
*-BST/BSG-03/06/10-*-2B3B- -4890
*-BST/BSG-03/06/10-*-2B2B- -4890
*-BST/BSG-03/06/10-*-2B2- -4890
*-BST/BSG-03/06/10-*-3C2- -4890
*-BST/BSG-03/06/10-*-3C3- -4890
*-BST/BSG-03/06/10-*-2B3A- -N-48
*-BST/BSG-03/06/10-*-2B3B- -N-48
*-BST/BSG-03/06/10-*-2B2B- -N-48
*-BST/BSG-03/06/10-*-2B2- -N-48
*-BST/BSG-03/06/10-*-3C2- -N-48
*-BST/BSG-03/06/10-*-3C3- -N-48
*-BST/BSG-03/06/10-*-2B3A- -N-4880
*-BST/BSG-03/06/10-*-2B3B- -N-4880
*-BST/BSG-03/06/10-*-2B2B- -N-4880
*-BST/BSG-03/06/10-*-2B2- -N-4880
*-BST/BSG-03/06/10-*-3C2- -N-4880
*-BST/BSG-03/06/10-*-3C3- -N-4880
*-BST/BSG-03/06/10-*-2B3A- -N-4890
*-BST/BSG-03/06/10-*-2B3B- -N-4890
*-BST/BSG-03/06/10-*-2B2B- -N-4890
*-BST/BSG-03/06/10-*-2B2- -N-4890
*-BST/BSG-03/06/10-*-3C2- -N-4890
*-BST/BSG-03/06/10-*-3C3- -N-4890

Note: 1. Fill a coil type (a symbol representing current/voltage) in section marked


2. For the details of the pilot valves, see page 359.

DSG-01-2B3A-

-70

DSG-01-2B3B-

-70

DSG-01-2B2B-

-70

DSG-01-2B2-

-70

DSG-01-3C2-

-70

DSG-01-3C3-

-70

DSG-01-2B3A-

-7090

DSG-01-2B3B-

-7090

DSG-01-2B2B-

-7090

DSG-01-2B2-

-7090

DSG-01-3C2-

-7090

DSG-01-3C3-

-7090

DSG-01-2B3A-

-N-70

DSG-01-2B3B-

-N-70

DSG-01-2B2B-

-N-70

DSG-01-2B2-

-N-70

DSG-01-3C2-

-N-70

DSG-01-3C3-

-N-70

DSG-01-2B3A-

-N-70

DSG-01-2B3B-

-N-70

DSG-01-2B2B-

-N-70

DSG-01-2B2-

-N-70

DSG-01-3C2-

-N-70

DSG-01-3C3-

-N-70

DSG-01-2B3A-

-N-7090

DSG-01-2B3B-

-N-7090

DSG-01-2B2B-

-N-7090

DSG-01-2B2-

-N-7090

DSG-01-3C2-

-N-7090

DSG-01-3C3-

-N-7090

Remarks

C
Japanese Standard "JIS"

N. American Design Std.

Solenoid Controlled
Relief Valves

Type of
Electrical Conduit
Connection

Japanese Standard "JIS"

European Design Std.

N. American Design Std.

Solenoid Controlled Relief Valves

229

Low Noise Type Solenoid Controlled Relief Valves


The low-noise solenoid controlled relief valve is a combination of a low-noise type pilot operated relief valve and a
solenoid operated directional valve. It is used for no-load pump operation by using electric signals or, together with a
remote control relief valve, for two or three pressure control of the hydraulic system.

Specifications
Model Numbers

Max.
Operating
Pressure
MPa (PSI)

Approx. Mass

Pressure
Adj. Range

Max. Flow
L/min
(U.S.GPM)

MPa (PSI)

S-BSG-03-*-*-*-*-53*
S-BSG-06-*-*-*-*-53*

25 (3630)

- 25
- 3630)

S-BSG-10-*-*-*-*-53*

kg (lbs.)

Double Sol.

Single Sol.

With Vent
Restrictor

100 (26.4)

6.0 (13.2)

5.5 (12.1)

6.5 (14.3)

200 (52.8)

6.9 (15.2)

6.4 (14.1)

7.4 (16.3)

400 (106)

12.6 (27.8)

12.1 (26.7)

12.9 (28.4)

For relief valves, low-noise type pilot operated relief valves are used.
For minimum adjustment pressures and other characteristics, see page 218.

Model Number Designation


F-

A-

Special
Seals

With
Vent
Restrictor

F:
Special
Seals
for
Phosphate
Ester
Type
Fluids
(Omit
if not
required)

A: 1
With
Vent
Restrictor
(OptionOmit
if not
required)

SLow
Noise
Type

BS
Series
Number

G
Type
of
Mtg.

-03

-V

Valve
size

High
Venting
Pres.
Feature

-2B3A -A100
Vent
Type

03

S:
Low
Noise
Type

BS:
Solenoid
Controlled
Relief
Valves

G:
Sub
-plate
Mtg.

06

10

Coil
Type

3
2
V:
For High
Venting
Pressure
Feature
(Omit if
not
required)

2B3A
2B3B
2B2B
2B2
3C2
3C3

AC:
A100
A120
A200
A240
DC:
D12
D24
D48
AC
DC:
R100
R200

-N

-L

53

Type of
Electrical
Connections

Direction
of
Handle

Design
Number

Design Standards

None:
Terminal
Box Type
N:
With
Plug-in
Connector
(DIN)

Viewed
from
pressure
gauge
connection
L: Left
(Normal)

None:
Japanese Std. "JIS"

53

90:
N. American
Design Std.

R: Right

N:
With
Plug-in
Connector
(DIN)

80:
European Design
Std.

1. Models with vent restrictor are applicable only for the vent type 2B3A and 2B3B. For details, see page 231.
2. Use high venting pressure types to reduce response time from unloading to onloading.
3. The vent types are the same as for the conventional type solenoid controlled relief valves. For the details of the vent types, see page 221.
4. The coil codes are the same as for solenoid operated directional valve DSG-01 valve. See the solenoid ratings on page 345.

The coil type numbers in the shaded column are handled as optional extras.
In case these coils are required to be chosen, please confirm the time of
delivery with us before ordering.

230

Low Noise Type Solenoid Controlled Relief Valves

PRESSURE CONTROLS
Option
Models with vent restrictor
The type with a vent restrictor has a vent restrictor in vent types 2B3A and 2B3B added between a relief valve and a
solenoid operated directional valve. It prevents shock to the main circuit by gradually lowering the venting pressure
in the shift from the setting pressure to unloading.
Unloading pressures are the same as without a vent restrictor.

A-S-BSG-*-2B3B

Sub-plate
Valve
Model
Numbers
S-BSG-03

S-BSG-06

S-BSG-10

Japanese Standard "JIS"


Sub-plate
Model Numbers

European Design Standard

Thread
Size

Sub-plate
Model Numbers

N. American Design Standard

Thread
Size

Sub-plate
Model Numbers

Thread
Size

Approx.
Mass
kg (lbs.)

BGM-03-20

Rc 3/8

BGM-03-3080

3/8 BSP.F

BGM-03-2090

3/8 NPT

2.4(5.3)

BGM-03X-20

Rc 1/2

BGM-03X-3080

1/2 BSP.F

BGM-03X-2090

1/2 NPT

3.1(6.8)

BGM-06-20

Rc 3/4

BGM-06-3080

3/4 BSP.F

BGM-06-2090

3/4 NPT

4.7(10.4)

BGM-06X-20

Rc 1

BGM-06X-3080

1 BSP.F

BGM-06X-2090

1 NPT

5.7(12.6)

BGM-10-20

Rc 1-1/4

BGM-10-3080

1-1/4 BSP.F

BGM-10-2090

1-1/4 NPT

8.4(18.5)

BGM-10X-20

Rc 1-1/2

BGM-10X-3080

1-1/2 BSP.F

BGM-10X-2090

1-1/2 NPT

10.3(22.7)

Low Noise Type


Solenoid Controlled Relief Valves

A-S-BSG-*-2B3A

Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a
good machined finish.
The sub-plates are those for pilot operated relief valves. For dimensions, see page 213.

Attachment
Mounting Bolts
Valve Model
Numbers

Socket Head Cap Screw


Japanese Std. "JIS" and European Design Std.

N. American Design Std.

Qty.

S-BSG-03

M12

40 Lg.

1/2-13 UNC

1-1/2 Lg.

S-BSG-06

M16

50 Lg.

5/8-11 UNC

2 Lg.

S-BSG-10

M20

60 Lg.

3/4-10 UNC

2-1/4 Lg.

Instructions
If a remote control relief valve is used in the vent circuit, see page 203. In addition, if the internal volume of the vent
line is too large, chattering is likely to occur. Thus, as far as possible reduce the inside diametre and the length of the
pipe.
To adjust the pressure, loosen the lock nut and turn the handle slowly clockwise for higher pressures or anti-clockwise for lower pressures. After adjustments, do not forget to tighten the lock nut.
Piping of the tank line should not be connected to any tank line of the other valves, but connected directly to the
reservoir.
Pressure is limited by collars fitted. If a working pressure cannot be attained, remove some collars. One collar is
equivalent to 10 MPa (1450 PSI).
With a small flow, the setting pressure may be unstable. Use models numbered 03 and 06 with a flow rate above
5 L/min (1.3 U.S. GPM) and model 10 with 8 L/min (2.1 U.S. GPM).

Interchangeability in Installation between Old and New Design.


Design 53 valve is one on which DSG-01, design 70 is mounted as a pilot valve. It is interchangeable with old design
(design 52) with respect to specifications, exterior shape and mounting dimensions.

Low Noise Type Solenoid Controlled Relief Valves

231

Mounting surface
S-BSG-03: ISO 6264-AR-06-2-A
S-BSG-06: ISO 6264-AS-08-2-A
S-BSG-10: ISO 6264-AT-10-2-A

Terminal Box Type


Opposite Handle Position

S-BSG-

03
- - - - -R-53/5390
06 * * * *

03
- - - - -L-53/5390
06 * * * *
S-BSG-10-*-*-*-*-53/5390

S-BSG-

"N" Dia. Through


"P" Dia. Spotface
4 Places

Solenoid Indicator Light


Fully Extended h
Pressure Port

Fully Extended
J

m
Tank Port

Note: For other dimensions, see the figures shown below.

L
Electrical Conduit Connection

Design Std. Thd. Size


53
G 1/2
1/2 NPT
5390

Space Needed to Remove


Solenoid-Each End
DC/R :50(1.97)
AC :45.5(1.79)
DC/R :54.7(2.15)
AC :50.7(2.00)

46
(1.81)

Both Ends

Vent Port

Pressure Gauge Connection


"nn" Thd.

DC/R :204.4(8.05)
AC :196.4(7.73)
95
(3.74)

Manual Actuator
Both Ends
6(.24) Dia.

Remote Control
Port "A"
"ff" Thd.

44(1.73)
Dia.

Remote Control
Port "B"
"ff" Thd.

Two Collars

Pressure Adjustment
Handle

Lock Nut 14(.55) Hex.

6
(.24)

INC.

Model
Numbers

Mounting Surface
(O-Rings Furnished)

Locating Pin
6(.24) Dia.

Z
d

Dimensions mm (Inches)
C

76 53.8 11.1 26.9 53.8 73.6 26.9 13.5 21 216.8 198.5 151.5 117 103 21.5 17.1 36.6 106 26.1 13 163.5 127.4 36.1
S-BSG-03
(2.99) (2.12) (.44) (1.06) (2.12) (2.90) (1.06) (.53) (.83) (8.54) (7.81) (5.96) (4.61) (4.06) (.85) (.67) (1.44) (4.17) (1.03) (.51) (6.44) (5.02) (1.42)
S-BSG-06

98 70 14 35 66.7 58.8 33.7 17.5 26 216.8 198.5 151.5 117 103 26 31.9 51.4 122 19.3 13 163.5 142.2 21.3
(3.86) (2.76) (.55) (1.38) (2.63) (2.31) (1.33) (.69) (1.02) (8.54) (7.81) (5.96) (4.61) (4.06) (1.02) (1.26) (2.02) (4.80) (.76) (.51) (6.44) (5.60) (.84)

S-BSG-10

120 82.6 18.7 41.3 88.9 46.1 44.9 21.5 32 251.8 233.5 186.5 149 135 33.5 43.2 62.7 155 21.1 18 180
(4.72) (3.25) (.74) (1.63) (3.50) (1.81) (1.77) (.85) (1.26) (9.91) (9.19) (7.34) (5.87) (5.31) (1.32) (1.70) (2.47) (6.10) (.83) (.71) (7.09)

Dimensions
mm (Inches)
Model Numbers
S-BSG-03
S-BSG-06
S-BSG-10

AC Solenoid

DC/R Solenoid

71.3
(2.81)
56.5
(2.22)
44.3
(1.74)

161.2
(6.35)
161.2
(6.35)

75.3
(2.96)
60.5
(2.38)
48.3
(1.90)

165.2
(6.50)
165.2
(6.50)

For the port screws, see the Plug-in Connector type on page 233.
Note: For dimensions of the valve mounting surface, see the installation drawing (P. 213) of the
sub-plate used together.

232

Low Noise Type Solenoid Controlled Relief Valves

DIMENSIONS IN
MILLIMETRES (INCHES)

PRESSURE CONTROLS
Plug-in Connector Type
03
S-BSG- -*-*-*-N-L-53/5380/5390
06
S-BSG-10-*-*-*-N-L-53/5380/5390

DIMENSIONS IN
MILLIMETRES (INCHES)

aa
bb

102
(4.02)

cc

SS

QQ

Design 5380 Only

Remote Control Port "B"


"ff" Thd.

Remote
Control
Port "A"
"ff" Thd.

Pressure Gauge Connection


"nn" Thd.

Position of cable departure can be changed. For details, refer to DSG-01 valve on page 357.

Model Numbers

Dimensions mm (Inches)
L

QQ

SS

S-BSG-03-*-*-A*-N

71.3
(2.81)

216.5
(8.52)

204.5
(8.05)

151.5
(5.96)

S-BSG-06-*-*-A*-N

56.5
(2.22)

216.5
(8.52)

204.5
(8.05)

151.5
(5.96)

S-BSG-10-*-*-A*-N

44.3
(1.74)

251.5
(9.90)

239.5
(9.43)

186.5
(7.34)

S-BSG-03-*-*-D*-N

75.3
(2.96)

227.5
(8.96)

215.5
(8.48)

151.5
(5.96)

S-BSG-06-*-*-D*-N

60.5
(2.38)

227.5
(8.96)

215.5
(8.48)

151.5
(5.96)

S-BSG-10-*-*-D*-N

48.3
(1.90)

262.5
(10.33)

250.5
(9.86)

186.5
(7.34)

S-BSG-03-*-*-R*-N

75.3
(2.96)

230.5
(9.07)

208.7
(8.22)

151.5
(5.96)

S-BSG-06-*-*-R*-N

60.5
(2.38)

230.5
(9.07)

208.7
(8.22)

151.5
(5.96)

S-BSG-10-*-*-R*-N

48.3
(1.90)

265.5
(10.45)

243.7
(9.59)

186.5
(7.34)

Low Noise Type


Solenoid Controlled Relief Valves

Cable Departure
Cable Applicable:
Outside Dia. ...... 8-10mm(.31-.39 in.)
Conductor Area ......
Not Exceeding 1.5mm2(.0023 SQ. in.)

Remarks

aa

bb

cc

196.4
(7.73)

47.2
(1.86)

39
(1.54)

With AC Solenoid

204.4
(8.05)

51.2
(2.02)

39
(1.54)

With DC Solenoid

204.4
(8.05)

51.2
(2.02)

53
(2.09)

With AC DC
Solenoid

Thread Size
Model Numbers

Japanese Standard "JIS"


Design 53

European Design Standard


Design 5380

N. American Design Standard


Design 5390

"ff" Thd.

"nn" Thd.

"ff" Thd.

"nn" Thd.

"ff" Thd.

"nn" Thd.

Rc 1/8

Rc 1/4

1/8 BSP.F

1/4 BSP.F

1/8 NPT

1/4 NPT

S-BSG-03-*-*-*-N
S-BSG-06-*-*-*-N
S-BSG-10-*-*-*-N

Low Noise Type Solenoid Controlled Relief Valves

233

Options-Models with Vent Restrictor

DIMENSIONS IN
MILLIMETRES (INCHES)

Terminal Box Type

Plug-in Connector Type

03
- - - -N-L-53/5380/5390
06 * * *
A-S-BSG-10-*-*-*-N-53/5380/5390

A-S-BSG-

03
A-S-BSG- -*-*-*-L-53/5390
06
A-S-BSG-10-*-*-*-53/5390

Dimensions mm (Inches)

Model Numbers
A-S-BSG-03-*-*-A*/D*/R*-L
A-S-BSG-06-*-*-A*/D*/R*-L
A-S-BSG-10-*-*-A*/D*/R*
A-S-BSG-03-*-*-A*-N-L

246.8(9.72)

228.5(9.00)

181.5(7.15)

281.8(11.09)

263.5(10.37)

216.5(8.52)

246.5(9.70)

234.5(9.23)

181.5(7.15)

281.5(11.08)

269.5(10.61)

216.5(8.52)

257.5(10.14)

245.5(9.67)

181.5(7.15)

292.5(11.52)

280.5(11.04)

216.5(8.52)

260.5(10.26)

238.7(9.40)

181.5(7.15)

295.5(11.63)

273.7(10.78)

216.5(8.52)

A-S-BSG-06-*-*-A*-N-L
A-S-BSG-10-*-*-A*-N
A-S-BSG-03-*-*-D*-N-L
A-S-BSG-06-*-*-D*-N-L
A-S-BSG-10-*-*-D*-N
A-S-BSG-03-*-*-R*-N-L
A-S-BSG-06-*-*-R *-N-L
A-S-BSG-10-*-*-R*-N

234

Low Noise Type Solenoid Controlled Relief Valves

Remarks

Terminal Box Type

Plug-in Connector
with AC Solenoid

Plug-in Connector
with DC Solenoid

Plug-in Connector
with R Type Solenoid

PRESSURE CONTROLS
Spare Parts List
Terminal Box Type

Plug-in Connector Type

S-BSG-03,06,10-*-*-*-53/5390

S-BSG-03,06,10-*-*-*-N-53/5380/5390
33

33
26
13

21

14

19

22

12

11

15

31

25

24

30

Low Noise Type


Solenoid Controlled Relief Valves

10

4
1

6 23 28 17 34 3 29 28 16 27 18
43
2

42

32
19
Design 5380 Only

*-S-BSG-10
Option-Models with Vent Restrictor

A-S-BSG-03,06,10-*-*-*-53/5390
N-53/5380/5390

List of Seals
Part Numbers

Item

Name of Parts

25

O-Ring

SO-NB-P9

SO-NB-P9

SO-NB-P9

26

O-Ring

SO-NA-P9

SO-NA-P9

SO-NA-P9

27

O-Ring

SO-NB-P9

SO-NB-P11

SO-NB-P9

28

O-Ring

SO-NB-P18

SO-NB-P28

SO-NB-P32

29

O-Ring

SO-NB-A024

SO-NB-A024

SO-NB-A128

30

O-Ring

SO-NB-P28

SO-NB-P28

SO-NB-P36

31

O-Ring

SO-NB-P32

SO-NB-P32

SO-NB-P42

32

O-Ring

SO-NB-P14

38

O-Ring

40

O-Ring

43

Bonded Seal

S-BSG-03

S-BSG-06

S-BSG-10

SO-NB-P14
SG-FB-1/8

35

30 40 28

29 18

38 37 41

40 36

SO-NB-P8

SG-FB-1/8

Qty.

SG-FB-1/8

The O-Rings for item 38, 40 are used only for the models with the vent restrictor.
Note: When ordering the seals, please specify the seal kit number from the table
right. In addition to the above seals, seals for the pilot valves are included in
the seal kit.
For the detail of the pilot valve seals, see page 359.

List of Seal Kits


Valve Model Numbers

Seal Kit Numbers

S-BSG-03

KS-S-BSG-03-53

S-BSG-06

KS-S-BSG-06-53

S-BSG-10

KS-S-BSG-10-53

A-S-BSG-03

KS-A-S-BSG-03-53

A-S-BSG-06

KS-A-S-BSG-06-53

A-S-BSG-10

KS-A-S-BSG-10-53

Note: No bonded seals are included in the seal kits.

Pilot Valves
See page 236 for the pilot valve model numbers to be
used.

Low Noise Type Solenoid Controlled Relief Valves

235

Spare Parts List


List of Pilot Valves
Type of
Electrical Conduit
Connection

Terminal Box Type

Plug-in Connector Type

Pilot Valve
Model Numbers

Valve Model Numbers

*-S-BSG-03/06/10-*-2B3A- -53
*-S-BSG-03/06/10-*-2B3B- -53
*-S-BSG-03/06/10-*-2B2B- -53
*-S-BSG-03/06/10-*-2B2- -53
*-S-BSG-03/06/10-*-3C2- -53
*-S-BSG-03/06/10-*-3C3- -53
*-S-BSG-03/06/10-*-2B3A- -5390
*-S-BSG-03/06/10-*-2B3B- -5390
*-S-BSG-03/06/10-*-2B2B- -5390
*-S-BSG-03/06/10-*-2B2- -5390
*-S-BSG-03/06/10-*-3C2- -5390
*-S-BSG-03/06/10-*-3C3- -5390
*-S-BSG-03/06/10-*-2B3A- -N-53
*-S-BSG-03/06/10-*-2B3B- -N-53
*-S-BSG-03/06/10-*-2B2B- -N-53
*-S-BSG-03/06/10-*-2B2- -N-53
*-S-BSG-03/06/10-*-3C2- -N-53
*-S-BSG-03/06/10-*-3C3- -N-53
*-S-BSG-03/06/10-*-2B3A- -N-5380
*-S-BSG-03/06/10-*-2B3B- -N-5380
*-S-BSG-03/06/10-*-2B2B- -N-5380
*-S-BSG-03/06/10-*-2B2- -N-5380
*-S-BSG-03/06/10-*-3C2- -N-5380
*-S-BSG-03/06/10-*-3C3- -N-5380
*-S-BSG-03/06/10-*-2B3A- -N-5390
*-S-BSG-03/06/10-*-2B3B- -N-5390
*-S-BSG-03/06/10-*-2B2B- -N-5390
*-S-BSG-03/06/10-*-2B2- -N-5390
*-S-BSG-03/06/10-*-3C2- -N-5390
*-S-BSG-03/06/10-*-3C3- -N-5390

DSG-01-2B3A-

-70

DSG-01-2B3B-

-70

DSG-01-2B2B-

-70

DSG-01-2B2-

-70

DSG-01-3C2-

-70

DSG-01-3C3-

-70

DSG-01-2B3A-

-7090

DSG-01-2B3B-

-7090

DSG-01-2B2B-

-7090

DSG-01-2B2-

-7090

DSG-01-3C2-

-7090

DSG-01-3C3-

-7090

DSG-01-2B3A-

-N-70

DSG-01-2B3B-

-N-70

DSG-01-2B2B-

-N-70

DSG-01-2B2-

-N-70

DSG-01-3C2-

-N-70

DSG-01-3C3-

-N-70

DSG-01-2B3A-

-N-70

DSG-01-2B3B-

-N-70

DSG-01-2B2B-

-N-70

DSG-01-2B2-

-N-70

DSG-01-3C2-

-N-70

DSG-01-3C3-

-N-70

DSG-01-2B3A-

-N-7090

DSG-01-2B3B-

-N-7090

DSG-01-2B2B-

-N-7090

DSG-01-2B2-

-N-7090

DSG-01-3C2-

-N-7090

DSG-01-3C3-

-N-7090

Note: 1. Fill a coil type (a symbol representing current/voltage) in section marked

2. For the details of the pilot valves, see page 359.

236

Low Noise Type Solenoid Controlled Relief Valves

Remarks

Japanese Standard "JIS"

N. American Design Std.

Japanese Standard "JIS"

European Design Std.

N. American Design Std.

PRESSURE CONTROLS

H/HC Type Pressure Control Valves


These valves are hydraulically damped, direct operated, pressure control valves which can be actuated by internal or
external pilot pressure.

HC Type Pressure Control Valves

There are various types of valve including sequence,


unloading and low pressure relief valves, all of which
are operated by a pressure rise in the circuit, sensed
either internally or remotely.

They are available with integral check valves for use


when free reverse flow from secondary port to the
primary port is desired. There are various types of
valve including sequence and counterbalance valves, all
of which are operated by a pressure rise in the circuit,
sensed either internally or remotely.

C
H / HC Type
Pressure Control Valves

H Type Pressure Control Valves

Specifications
Model Numbers
Series

Threaded
Connection

Sub-plate
Mounting

HT-03-**-*-22/2280/2290

H Type Pressure
Control Valves

HT-06-**-*-22/2280/2290

HC Type Pressure
Control Valves

Max. Oper- Max. Flow


L/ m i n
ating Pres.
MPa (PSI) ( U . S . G P M )
50 (13.2)

HG-03-**-*-22/2290
HG-06-**-*-22/2290

HT-10-**-*-22/2280/2290

HG-10-**-*-22/2290

HCT-03-**-*-22/2280/2290

HCG-03-**-*-22/2290

HCT-06-**-*-22/2280/2290

HCG-06-**-*-22/2290

HCT-10-**-*-22/2280/2290

HCG-10-**-*-22/2290

21(3050)

Sub-plate
Mounting

3.7 (8.2)

4.0 (8.8)

125 (33)

6.2 (13.7)

6.1 (13.5)

250 (66)

12.0 (26.5)

11.0 (24.3)

4.1 (9.0)

4.8 (10.6)

125 (33)

7.1 (15.7)

7.4 (16.3)

250 (66)

13.8 (30.4)

13.8 (30.4)

50 (13.2)
21(3050)

Approx. Mass kg (lbs.)


Threaded
Connection

For check valve pressure drops of HC type, see free flow pressure drop characteristics described on page 247.

Yuken can offer flanged connection valves described below.


For details, contact us.

Model Numbers
HF/HCF-10-**-*-22/2290
HF/HCF-16-**-*-20/2090

Max. Operating
Pressure
MPa (PSI)

Max. flow
L/min
(U.S.GPM)

21
(3050)

500(132)

250(66)

H / HC Type Pressure Control Valves

237

Model Number Designation


FSpecial
Seals

Series
Number

Type of
Mounting

-03

-C

Valve
Size

Pres. Adj.
Range
MPa (PSI)

3
1

Valve
Type

-P

-22

With
Auxiliary
Pilot Pressure

Design
Number

Design Standards

03

F:
Special
Seals for
Phosphate
Ester
Type
Fluids
(Omit if
not
required)

H:
H Type
Pressure
Control
Valves

T:
Threaded
Connection

22

06

10
03
G:
Sub-plate
Mounting

L: 0.25 - 0.45
(36 - 65)
M:0.45 - 0.9
(65 - 130)
N: 0.9 - 1.8
(130- 260)
A: 1.8 - 3.5
(260- 510)
B: 3.5 - 7.0
(510- 1020)
C: 7.0 - 14
(1020 - 2030)

06
10
03

HC:
HC Type
Pressure
Control
Valves

T:
Threaded
Connection

06
10
03

G:
Sub-plate
Mounting

22

22

22

22
P:
With
Auxiliary
Pilot
Pressure

22

1
2

22

22
22

10

None: Japanese Std. "JIS" &


European Design Std.
90: N. American Design Std.

22
22

06

None: Japanese Std. "JIS"


80: European Design Std.
90: N. American Design Std.

22

None: Japanese Std. "JIS"


80: European Design Std.
90: N. American Design Std.

None: Japanese Std. "JIS" &


European Design Std.
90: N. American Design Std.

1. For the details of valve types, see the following page.


2. Type 1 is only possible for pressure adjustment ranges L and M.
3. Models with auxiliary pilots are used where valves must be operated under a lower external pilot pressure than the adjusted pressure (types N, A,
and B: about 1/8 of adjusted pressure; type C: about 1/16). This does not apply to pressure adjustment ranges L and M and valve type 1.

Instructions
To adjust the pressure, loosen the lock nut and turn the pressure adjustment screw slowly clockwise to increase pressures
or anti-clockwise to decrease pressures. After adjustments, do not forget to tighten the lock nut.
Connect the secondary side pressure ports of types 1 and 4 (internal drain) and the drain ports of types 2 and 3 (external
drain) directly to the reservoir with a back pressure close to the atmospheric pressure.
There are two threaded connection primary pressure ports. They can be connected each other in-line; one as inlet and
the other as an outlet or the valve can be used by plugging one of the pressure ports.

Sub-plate
Valve
Model
Numbers

Japanese Standard "JIS"


Sub-plate
Thread
Model Numbers
Size

European Design Standard


Sub-plate
Thread
Model Numbers
Size

N.American Design Standard


Sub-plate
Thread
Model Numbers
Size

Approx.
Mass
kg (lbs.)

HG -03**
HCG

HGM-03-20

Rc 3/8

HGM-03-2080

3/8 BSP.F

HGM-03-2090

3/8 NPT

1.6 (3.5)

HGM-03X-20

Rc 1/2

HGM-03X-2080

1/2 BSP.F

HGM-03X-2090

1/2 NPT

1.6 (3.5)

HG -03- -P
**
HCG

HGM-03-P-20

Rc 3/8

HGM-03-P-2080

3/8 BSP.F

HGM-03-P-2090

3/8 NPT

2.0 (4.4)

HGM-03X-P-20

Rc 1/2

HGM-03X-P-2080

1/2 BSP.F

HGM-03X-P-2090

1/2 NPT

2.0 (4.4)

HG -06**
HCG

HGM-06-20

Rc 3/4

HGM-06-2080

3/4 BSP.F

HGM-06-2090

3/4 NPT

2.4 (5.3)

HGM-06X-20

Rc 1

HGM-06X-2080

1 BSP.F

HGM-06X-2090

1 NPT

3.0 (6.6)

HG -06- -P
**
HCG

HGM-06-P-20

Rc 3/4

HGM-06-P-2080

3/4 BSP.F

HGM-06-P-2090

3/4 NPT

2.4 (5.3)

HGM-06X-P-20

Rc 1

HGM-06X-P-2080

1 BSP.F

HGM-06X-P-2090

1 NPT

3.0 (6.6)

HG -10**
HCG

HGM-10-20

Rc 1-1/4

HGM-10-2080

1-1/4 BSP.F

HGM-10-2090

1-1/4 NPT

4.8 (10.6)

HGM-10X-20

Rc 1-1/2

HGM-10X-2080

1-1/2 BSP.F

HGM-10X-2090

1-1/2 NPT

5.7 (12.6)

HG -10- -P
**
HCG

HGM-10-P-20

Rc 1-1/4

HGM-10-P-2080

1-1/4 BSP.F

HGM-10-P-2090

1-1/4 NPT

4.8 (10.6)

HGM-10X-P-20

Rc 1-1/2

HGM-10X-P-2080

1-1/2 BSP.F

HGM-10X-P-2090

1-1/2 NPT

5.7 (12.6)

Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have
a good machined finish.

238

H / HC Type Pressure Control Valves

PRESSURE CONTROLS
Attachment
Mounting Bolts
Valve Model
Numbers

Socket Head Cap Screw


Japanese Std. "JIS" and European Design Std.

N. American Design Std.

Qty.

HG-03

M10

50 Lg.

3/8 -16 UNC

2 Lg.

HG-06

M10

50 Lg.

3/8 -16 UNC

2 Lg.

HG-10

M10

50 Lg.

2 Lg.

HCG-03

M10

70 Lg.

3/8 -16 UNC

2-3/4 Lg.

HCG-06

M10

80 Lg.

3/8 -16 UNC

3-1/4 Lg.

HCG-10

M10

90 Lg.

3/8 -16 UNC

3-1/2 Lg.

3/8 -16 UNC

H Type
Valve Type
Pilot-Drain Type

Type 1:
Low Pres. Relief Valve
Internal Pilot-Internal Drain

Type 2:
Sequence Valve
Internal Pilot-External Drain

Type 3:
Sequence Valve
External Pilot-External Drain

Type 4:
Unloading Valve
External Pilot-Internal Drain

Operations

1
8

1
8

Graphic Symbols

With auxiliary
pilot port

Description

H / HC Type
Pressure Control Valves

Valve Types

1
8

With auxiliary
pilot port

With auxiliary
pilot port

Can be used as lowpressure relief valve, but


be careful to occurrence of
surge pressure.

Used to control the


operational sequence of two
or more actuators. If
primary pressure exceeds
the pressure setting,
effective fluid is delivered
to the secondary side.

Used for the same


purpose as for the type 2.
Operated by external pilot
pressure irrespective of
primary pressure.

Used as unloading valve.


If external pilot pressure
exceeds the pressure
setting, the pump is turned
no-load by releasing all
fluid to the tank.

Type 1:
Counterbalance Valve
Internal Pilot-Internal Drain

Type 2:
Sequence and Check Valve
Internal Pilot-External Drain

Type 3:
Sequence and Check Valve
External Pilot-External Drain

Type 4:
Counterbalance Valve
External Pilot-Internal Drain

HC Type
Valve Type
Pilot-Drain Type

Operations

1
8

1
8

1
8

1
8

Graphic Symbols
With auxiliary
pilot port

Descriptions

Used to prevent gravitational falls by generating a


pressure on the actuator
return side. If primary
pressure exceeds the
pressure setting, fluid is
released to keep the pressure
constant.

With auxiliary
pilot port

With auxiliary
pilot port

With auxiliary
pilot port

Used to control the


operating sequence of two
or more actuators. If
primary pressure exceeds
the pressure setting,
effective fluid is delivered
to the secondary side.
Reversed flow is free by
a check valve.

Used for the same purpose


as for type 2. Operated by
external pilot pressure
irrespective of primary
pressure. Reversed flow is
free by a check valve.

Used for the same purpose


as for type 1. Operated by
external pilot pressure
irrespective of primary
pressure. Reversed flow is
free by a check valve.

H / HC Type Pressure Control Valves

239

HT-03, 06, 10-**-*-22/2280/2290

DIMENSIONS IN
MILLIMETRES (INCHES)

Type 3: Sequence Valve


(External Pilot, External Drain)

Thread Size

Model Numbers

"Q" Thd.

"T" Thd.

HT-06, 22

Rc 3/4

HT-10, 22

Rc 1-1/4

Rc 1/4

Rc 1/4

HT-03, 2280

3/8 BSP.F

HT-06, 2280

3/4 BSP.F

1/4 BSP.F

1/4 BSP.Tr

HT-10, 2280

1-1/4 BSP.F

HT-03, 2290

3/8 NPT

HT-06, 2290

3/4 NPT

1/4 NPT

1/4 NPT

HT-10, 2290

1-1/4 NPT

"C"SQ.

"S" Thd.

Rc 3/8

HT-03, 22

Pressure Adjustment
Screw
10 (.39) Hex.

INC.

Lock Nut
13 (.51) Hex.
Drain Port
"S" Thd.

Fully Extended E

Secondary Pressure
Gauge Connection
"T" Thd.

Secondary Pressure
Outlet Port
"Q" Thd.

Primary Pressure
Gauge Connection
"T" Thd.

Primary Pressure Inlet Port


"Q" Thd. 2 Places
External pilot port "X"
"S" Thd.

Model Numbers

Aux. Pilot Port "Y"


"S" Thd.
(For "P" models only)

Dimensions mm (Inches)
A

HT-03

41
(1.61)

82
(3.23)

60
(2.36)

74
(2.91)

191
(7.52)

57
(2.24)

43
(1.69)

70
(2.76)

0
(0)

28
(1.10)

28
(1.10)

HT-06

48
(1.89)

96
(3.78)

73
(2.87)

87
(3.43)

221
(8.70)

64.5
(2.54)

50.5
(1.99)

80.5
(3.17)

9
(.35)

33
(1.30)

42
(1.65)

HT-10

66
(2.60)

132
(5.20)

86
(3.39)

112
272
84
(4.41) (10.71) (3.31)

66
(2.60)

98
(3.86)

12
(.47)

40
(1.57)

52
(2.05)

Type 1: Low Pressure Relief Valve


(Internal Pilot, Internal Drain)

Type 2: Sequence Valve


Type 4: Unloading Valve
(Internal Pilot, External Drain)
(External Pilot, Internal Drain)

Plug

Plug

Drain Port

Plug

240

Plug

H / HC Type Pressure Control Valves

External Pilot
Port

PRESSURE CONTROLS
Mounting Surface
HG-03: ISO 5781-AG-06-2-A
HG-06: ISO 5781-AH-08-2-A

HG-03, 06-**-*-22/2290
Type 3: Sequence Valve
(External Pilot, External Drain)

Type 1: Low Pressure Relief Valve


(Internal Pilot, Internal Drain)

"A" SQ.

Pressure Adjustment Screw


10 (.39) Hex.
INC.
Lock Nut
13 (.51) Hex.
Secondary Pressure
Outlet Port
Drain Port
Fully Extended F

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places
6(.24)
Drain Port
Locating Pin
6(.24) Dia.

External Pilot Port "X"


J

Mounting Surface
(O-Rings Furnished)

Aux. Pilot Port "Y"


(For "P" models only)

Model Numbers

Primary Pressure
Inlet Port

Type 4: Unloading Valve


(External Pilot, Internal Drain)

Dimensions mm (Inches)
A

HG-03

60
(2.36)

67
(2.64)

35
(1.38)

39
(1.54)

89
(3.50)

191
(7.52)

49.6
(1.95)

38
(1.50)

HG-06

73
(2.87)

79
(3.11)

40
(1.57)

39
(1.54)

102
(4.02)

221
(8.70)

51
(2.01)

38
(1.50)

Mounting Surface
ISO 5781-AJ-10-2-A

HG-10-**-*-22/2290

86(3.39) SQ.

External Pilot
Port

Type 1: Low Pressure Relief Valve


(Internal Pilot, Internal Drain)

DIMENSIONS IN
MILLIMETRES (INCHES)

46
(1.81)

39
(1.54)

Type 3: Sequence Valve


(External Pilot, External Drain)

92
(3.62)

H / HC Type
Pressure Control Valves

Type 2: Sequence Valve


(Internal Pilot, External Drain)

Pressure Adjustment Screw


10(.39) Hex.

Type 2: Sequence Valve


(Internal Pilot, External Drain)

INC.
Lock Nut
13(.51) Hex.
Secondary Pressure
Outlet Port

Drain Port

Drain Port

Fully Extended
272(10.71)

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places

6 (.24)

62
(2.44)

Locating Pin
6(.24) Dia.

Aux. Pilot Port "Y"


(For "P" models only)

Type 4: Unloading Valve


(External Pilot, Internal Drain)

Mounting Surface
(O-Rings Furnished)

External Pilot Port "X"


Primary Pressure Inlet Port
119
(4.69)

38
(1.50)

H / HC Type Pressure Control Valves

External Pilot
Port

241

HCT-03, 06, 10-**-*-22/2280/2209

DIMENSIONS IN
MILLIMETRES (INCHES)

Type 3: Sequence and Check Valve


(External Pilot, External Drain)

Thread Size

Model Numbers

"Q" Thd.

"C"SQ.

A
Pressure Adjustment Screw
10 (.39) Hex.
INC.

"S" Thd.

"T" Thd.

Rc 1/4

Rc 1/4

1/4 BSP.F

1/4 BSP.Tr

1/4 NPT

1/4 NPT

Rc 3/8

HCT-03, 22
HCT-06, 22

Rc 3/4

HCT-10, 22

Rc 1-1/4

HCT-03, 2280

3/8 BSP.F

HCT-06, 2280

3/4 BSP.F

HCT-10, 2280

1-1/4 BSP.F

HCT-03, 2290

3/8 NPT

HCT-06, 2290

3/4 NPT

HCT-10, 2290

1-1/4 NPT

Lock Nut
13 (.51) Hex.

Drain Port
"S" Thd.

K
F

Secondary Pressure
Gauge Connection
"T" Thd.

Fully Extended "E"

Secondary Pressure Outlet Port


or Reversed Free Flow Inlet Port
"Q" Thd.

Primary Pressure
Gauge Connection
"T" Thd.

Primary Pressure Inlet Port


or Reversed Free Flow Outlet Port
"Q" Thd. 2 Places

External Pilot Port "X"


"S" Thd.

Model Numbers

Aux. Pilot Port "Y"


"S" Thd.
(For "P" models only)

Dimensions mm (Inches)
A

HCT-03

41
(1.61)

82
(3.23)

60
(2.36)

96
(3.78)

191
(7.52)

57
(2.24)

43
(1.69)

70
(2.76)

0
(0)

28
(1.10)

28
(1.10)

HCT-06

48
(1.89)

96
(3.78)

73
(2.87)

116
(4.57)

221
(8.70)

64.5
(2.54)

50.5
(1.99)

80.5
(3.17)

9
(.35)

33
(1.30)

42
(1.65)

HCT-10

66
(2.60)

132
(5.20)

86
(3.39)

152
272
84
(5.98) (10.71) (3.31)

66
(2.60)

98
(3.86)

12
(.47)

40
(1.57)

52
(2.05)

Type 1: Counterbalance Valve


Type 2: Sequence and Check Valve Type 4: Counterbalance Valve
(Internal Pilot, Internal Drain)
(Internal Pilot, External Drain)
(External Pilot, Internal Drain)

Plug

Plug

Drain Port

Plug

242

Plug

H / HC Type Pressure Control Valves

External Pilot
Port

PRESSURE CONTROLS
Mounting Surface
HCG-03: ISO 5781-AG-06-2-A
HCG-06: ISO 5781-AH-08-2-A

HCG-03, 06-**-*-22/2290

Pressure Adjustment Screw


10 (.39) Hex.

Lock Nut
13(.51) Hex.

INC.

Type 2: Sequence and Check Valve


(Internal Pilot, External Drain)

Secondary Pressure Outlet Port


or Reversed Free Flow Inlet Port

Fully Extended "F"

Drain Port
11(.43) Dia. Through
17.5(.69) Dia. Spotface
4 Places

6(.24)
Drain Port
Locating Pin
6(.24) Dia.

External Pilot Port "X"


J

Mounting
Surface
(O-Rings
Furnished)

Auxiliary Pilot Port


(For "P" models only)

Model Numbers

Primary Pressure Inlet Port


or Reversed Free Flow
Outlet Port

Dimensions mm (Inches)
A

HCG-03

90
(3.54)

59
(2.32)

35
(1.38)

60
(2.36)

89
(3.50)

191
(7.52)

49.6
(1.95)

58
(2.28)

HCG-06

108
(4.25)

69
(2.72)

40
(1.57)

73
(2.87)

102
(4.02)

221
(8.70)

51
(2.01)

68
(2.68)

Mounting Surface
ISO 5781-AJ-10-2-A

HCG-10-**-*-22/2290
Type 3: Sequence and Check Valve
(External Pilot, External Drain)

External Pilot
Port

Type 1: Counterbalance Valve


(Internal Pilot, Internal Drain)

DIMENSIONS IN
MILLIMETRES (INCHES)

86 (3.39) SQ.

79
(3.11)
46
(1.81)

132
(5.20)

Type 4: Counterbalance Valve


(External Pilot, Internal Drain)

H / HC Type
Pressure Control Valves

"D" SQ.

Type 3: Sequence and Check Valve


(External Pilot, External Drain)

Type 1: Counterbalance Valve


(Internal Pilot, Internal Drain)

Type 2: Sequence and Check Valve


(Internal Pilot, External Drain)

Pressure Adjustment Screw


10(.39) Hex.
INC.

Lock Nut
13(.51) Hex.

Secondary Pressure Outlet Port


or Reversed Free Flow Inlet Port
Drain Port

Drain Port
Fully Extended
272(10.71)

11(.43) Dia. Through


17.5(.69) Dia. Spotface
6 Places

6 (.24)

Type 4: Counterbalance Valve


(External Pilot, Internal Drain)

Locating Pin
6(.24) Dia.
External Pilot Port "X"
62
(2.44)

Mounting
Surface
(O-Rings
Furnished)

Auxiliary Pilot Port


(For "P" models only)

119
(4.69)

Primary Pressure Inlet Port


or Reversed Free Flow
Outlet Port

78
(3.07)

H / HC Type Pressure Control Valves

External Pilot
Port

243

HGM-03-20/2080/2090
HGM-03X-20/2080/2090
32
(1.26)

8.8(.35) Dia. Through


14(.55) Dia. Spotface
4 Places

1.7
(.07)

16
(.63)
15
(.59)

7(.28) Dia. 10(.39) Deep


For Locating Pin

7.1
(.28)

21
(.83)

10
(.39)

102
(4.02)
82
(3.23)
61
(2.40)

10
(.39)

13(.51) Dia.
2 Places

90
(3.54)
70
(2.76)

21.4
(.84)
31.8
(1.25)
23.5 35.7
(.93) (1.41)
19.5 42.8
(.77) (1.69)
90
(3.54)

"A"Thd.
2 Places
"B"Thd.
2 Places

DIMENSIONS IN
MILLIMETRES (INCHES)

4(.16) Dia.
2 Places
"C" Thd.
20(.79) Deep
4 Places

7.9
(.31)
33.3
(1.31)
58.7
(2.31)
66.7
(2.63)

Sub-plate
Model Numbers

"A" Thd.

HGM-03-20

Rc 3/8

HGM-03X-20

Rc 1/2

HGM-03-2080

3/8 BSP.F

HGM-03X-2080

1/2 BSP.F

HGM-03-2090

3/8 NPT

HGM-03X-2090

1/2 NPT

"B" Thd.

"C" Thd.

Rc 1/4
M10
1/4 BSP.F

1/4 NPT

3/8-16 UNC

With Auxiliary Pilot Pressure Port


HGM-03-P-20/2080/2090
HGM-03X-P-20/2080/2090

10
(.39)

11.5
(.45)

36
(1.42)
16
(.63)
15
(.59)

13(.51) Dia.
2 Places
7(.28) Dia. 10(.39) Deep
For Locating Pin

7.1
(.28)

53.5
(2.11)
28.5
(1.12)
F

102
(4.02)
82
(3.23)
E

"B"Thd.
3 Places

"A"Thd.
2 Places

21.4
(.84)
31.8
(1.25)
35.7
(1.41)
19.5 42.8
(.77) (1.69)

10
(.39)

90
(3.54)
70
(2.76)
D

"C"Thd. 20(.79) Deep 4 Places


4(.16) Dia.
3 Places

1.7
(.07)

7.9
(.31)
11
(.43)
33.3
(1.31)
58.7
(2.31)
66.7
(2.63)

8.8(.35) Dia. Through


14(.55) Dia. Spotface 4 Places

Sub-plate
Model Numbers

"A" Thd.

HGM-03-P-20

Rc 3/8

HGM-03X-P-20

Rc 1/2

Thread Size
"B" Thd.

"C" Thd.

Rc 1/4
M 10

35
(1.38)

69.5
(2.74)

12.5
(.49)

41
(1.61)

67.5
(2.66)

14.5
(.57)

35
(1.38)

69.5
(2.74)

12.5
(.49)

HGM-03-P-2080

3/8 BSP.F

HGM-03X-P-2080

1/2 BSP.F

41
(1.61)

67.5
(2.66)

14.5
(.57)

HGM-03-P-2090

3/8 NPT

35
(1.38)

69.5
(2.74)

12.5
(.49)

HGM-03X-P-2090

1/2 NPT

41
(1.61)

67.5
(2.66)

14.5
(.57)

1/4 BSP.F

1/4 NPT

244

Dimensions mm(Inches)
D
E
F

H / HC Type Pressure Control Valves

3/8-16 UNC

PRESSURE CONTROLS
HGM-06-20/2080/2090
HGM-06-P-20/2080/2090
22(.87) Dia.
2 Places

16
(.63)
15
(.59)

5(.20) Dia. 2 Places

F
"D" Thd.

110
(4.33)

C
7
(.28)

22
(.87)

11.1
(.44)
20.6
(.81)

39
(1.54)
27
(1.06)

39.7
(1.56)
44.5
(1.75)
49.2
(1.94)
60.3
(2.37)

7(.28) Dia. 10(.39) Deep


For Locating Pin

"C" Thd. 20(.79) Deep


4 Places

6.4
(.25)
14
(.55)
"HGM-06-P"
39.7
Auxiliary Pilot Pressure
(1.56)
Models Only
73
(2.87)
11.3
79.4
(.44)
(3.13)
4(.16) Dia.

8.8(.35) Dia. Through


14(.55) Dia. Spotface
4 Places

Sub-plate
Model Numbers
HGM-06-20
HGM-06-P-20
HGM-06-2080
HGM-06-P-2080
HGM-06-2090
HGM-06-P-2090

Thread Size
Dimensions mm(Inches)
"A" Thd. "B" Thd. "C" Thd. "D" Thd.
E
F
Rc 3/4

Rc 1/4
M10

3/4
BSP.F

1/4
BSP.F

3/4 NPT

1/4 NPT

HGM-06X-20/2080/2090
HGM-06X-P-20/2080/2090
102
(4.02)
75
(2.95)

4(.16) Dia.

"HGM-06X-P"
Auxiliary Pilot Pressure
Models Only

1/4 NPT

3 (.12)

61.7 (2.43)

6.4 (.25)

64 (2.52)

3 (.12)

61.7 (2.43)

6.4 (.25)

64 (2.52)

3 (.12)

130
(5.12)

22
(.87)

11.1
(.44)
20.6
(.81)
39.7
(1.56)
44.5
(1.75)
49.2
(1.94)
60.3
(2.37)
14
(.55)

3/8-16
UNC

6.4 (.25)

64 (2.52)

16
(.63)
15
(.59)

22(.87) Dia.
2 Places
7(.28) Dia. 10(.39) Deep
For Locating Pin

5(.20) Dia. 2 Places

F
"D" Thd.

1/4
BSP.F

61.7 (2.43)

45
(1.77)

39
(1.54)
J

16
(.63)

136
(5.35)
104
(4.09)
H

"A"Thd.
2 Places
"B"Thd.
2 Places 11.3
(.44)

Rc 1/4

H / HC Type
Pressure Control Valves

102
(4.02)

10
(.39)

124
(4.88)
104
(4.09)
77
(3.03)
E

"A"Thd.
2 Places
"B"Thd.
2 Places

DIMENSIONS IN
MILLIMETRES (INCHES)

36
(1.42)

"C" Thd. 20(.79) Deep


4 Places

6.4
(.25)

8.8(.35) Dia. Through


14(.55) Dia. Spotface
4 Places

39.7
(1.56)
73
(2.87)
79.4
(3.13)

Thread Size
"A" Thd. "B" Thd. "C" Thd. "D" Thd.

Sub-plate
Model Numbers
HGM-06X-20
HGM-06X-P-20

Rc 1

Rc 1/4

1 BSP.F

1/4
BSP.F

1 NPT

1/4 NPT

Rc 1/4
M10

HGM-06X-2080
HGM-06X-P-2080
HGM-06X-2090
HGM-06X-P-2090

1/4
BSP.F
3/8-16
UNC

1/4 NPT

H / HC Type Pressure Control Valves

Dimensions mm(Inches)
F
H

61.7 (2.43)

6.4 (.25)

64 (2.52)

3 (.12)

61.7 (2.43)

6.4 (.25)

80 (3.15)

24 (.94)

64 (2.52)

3 (.12)

82.3 (3.24)

22 (.87)

61.7 (2.43)

6.4 (.25)

80 (3.15)

24 (.94)

64 (2.52)

3 (.12)

82.3 (3.24)

22 (.87)

82.3
(3.24)

22
(.87)

245

HGM-10-20/2080/2090
HGM-10-P-20/2080/2090
"C" Thd. 20(.79) Deep 12
(.47)
6 Places

140
(5.51)
116
(4.57)

9.6
"HGM-10-P"
(.38)
Auxiliary Pilot Pressure
Models Only

48.4
(1.91)
92.9
(3.66)
96.8
(3.81)
120
(4.72)

"A" Thd.

4(.16) Dia.

4
(.16)
15
(.59)

11.6
(.46)
9.6
(.38)
"HGM-10X-P"
Auxiliary Pilot Pressure
Models Only

HGM-10-P-2090

48.4
(1.91)
92.9
(3.66)
96.8
(3.81)
120
(4.72)

5(.20) Dia. 2 Places


11(.43) Dia. Through
17.5(.69) Dia. Spotface
4 Places

Sub-plate
Model Numbers

1-1/4
NPT

1/4 NPT

3/8-16
UNC

mm(Inches)
E
13.6
(.54)
Rc 1/4
9.6
(.38)
13.6
(.54)
1/4
BSP.F
9.6
(.38)
13.6
(.54)
1/4 NPT
9.6
(.38)

"D" Thd.

50
(1.97)
20
(.79)
19
(.75)

"A" Thd.

Thead Size
"B" Thd. "C" Thd.

"D" Thd.

HGM-10X-20
Rc 1-1/2

Rc 1/4

Rc 1/4

HGM-10X-P-20
M10
HGM-10X-2080
HGM-10X-P-2080
HGM-10X-2090
HGM-10X-P-2090

246

1/4
BSP.F

"A"Thd.
2 Places
28(1.10) Dia.
2 Places
7(.28) Dia. 10(.39) Deep
For Locating Pin

16.7
(.66)
24.6
(.97)

43
(1.69)
22
(.87)

"D" Thd.

1-1/4
BSP.F

M10
HGM-10-2080

42.1
(1.66)
59.5
(2.34)
62.7
(2.47)
67.5
(2.66)
84.1
(3.31)

25.5
(1.00)

177
(6.97)
126
(4.96)
104
(4.09)

"C" Thd. 20(.79) Deep


6 Places
"B"Thd.
2 Places

Rc 1/4

21
(.83)

12
(.47)

Rc 1-1/4
HGM-10-P-20

HGM-10-2090

140
(5.51)
116
(4.57)
F

Thread Size
"B" Thd. "C" Thd.

HGM-10-20

HGM-10-P-2080

HGM-10X-20/2080/2090
HGM-10X-P-20/2080/2090

7.5
(.30)

21
(.83)

Sub-plate
Model Numbers

167
(6.57)

11.6
(.46)

135
(5.31)

42.1
(1.66)
59.5
(2.34)
62.7
(2.47)
67.5
(2.66)
84.1
(3.31)

15
(.59)

5(.20) Dia. 2 Places


11(.43) Dia. Through
17.5(.69) Dia. Spotface
4 Places

5
(.20)

4(.16) Dia.

20
(.79)
19
(.75)

16.7
(.66)
24.6
(.97)

30
(1.18)

4
(.16)

"D" Thd.

45
(1.77)

"A"Thd.
2 Places
28(1.10) Dia.
2 Places
7(.28) Dia. 10(.39) Deep
For Locating Pin

12
(.47)

43
(1.69)

150
(5.91)
126
(4.96)
96
(3.78)

"B"Thd.
2 Places

DIMENSIONS IN
MILLIMETRES (INCHES)

1-1/2
BSP.F

1/4
BSP.F

1-1/2
NPT

1/4 NPT

H / HC Type Pressure Control Valves

1/4
BSP.F

3/8-16
UNC

1/4 NPT

mm(Inches)
E
F
102.5
13.6
(.54) (4.04)
9.6
106
(.38) (4.17)
13.6
102.5
(.54) (4.04)
9.6
106
(.38) (4.17)
13.6
102.5
(.54) (4.04)
9.6
106
(.38) (4.17)

PRESSURE CONTROLS
Pressure Drop for Reversed Free Flow

HCT-03
HCG-03

PSI MPa
0.4
50
40 0.3
30
20
10
0

0.2
0.1
0
0
0

10

20

2.5

5.0

30

50 L/min

40

7.5

10.0

12.5 U.S.GPM

Pressure Drop

Flow Rate

HCT-06
HCG-06

PSI MPa
0.4
50
40 0.3
30
20
10
0

0.2
0.1
0
0

Pressure Drop

PSI MPa
0.6
0.5
60 0.4
40 0.3
0.2
20 0.1
0
0

25
5

50
10

75

15
20
Flow Rate

125 L/min

100
25

H / HC Type
Pressure Control Valves

Pressure Drop

Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

30

U.S.GPM

HCT-10
HCG-10

80

50
10

100
20

30

150
40

250 L/min

200
50

60

U.S.GPM

Flow Rate

For any other viscosity, multiply the factors in the table below.
mm2/s 15
20
30
40
50
60
70
80
90 100
SSU 77
98 141 186 232 278 324 371 417 464
Factor
0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30

Viscosity

For any other specific gravity (G'), the pressure drop ( P') may be obtained from
the formula below.
P'= P (G'/0.850)

H / HC Type Pressure Control Valves

247

Nominal Override Characteristics


Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

PSI

2000
1600

1000
800

500
Secondary Pressure

400
300
300
200

130
120
100

70
60
40

H*/HC*-03-C

14
12
10

H*/HC*-03-B

7
6
5

1600

1000
800

Secondary Pressure

500
400
300
300
200

130
120
100

70
60
40

800

H*/HC*-03-A

3.5
3.0
2.5
2.0

500
400

H*/HC*-03-N

2.0
1.5
1.0

H*/HC*-03-M

0.9
0.8
0.7
0.6

300
300
200

130
120
100

H*/HC*-03-L

0.45
0.35
0.25

70
60
40

H*/HC*-06-C

10

20

30

40

2.5

5
7.5 10
Flow Rate

14
12
10

H*/HC*-06-B

7
6
5
4

H*/HC*-06-A

3.5
3.0
2.5
2.0

H*/HC*-06-N

2.0
1.5
1.0

H*/HC*-06-M

0.9
0.8
0.7
0.6

H*/HC*-06-L

0.45
0.35
0.25

50 L/min
12.5 U.S.GPM

0
0

MPa

H*/HC*-10-C

14
12
10

H*/HC*-10-B

7
6
5

H*/HC*-10-A

3.5
3.0
2.5
2.0

H*/HC*-10-N

2.0
1.5
1.0

H*/HC*-10-M

0.9
0.8
0.7
0.6

H*/HC*-10-L

0.45
0.35
0.25

0
0

248

1000

600

2000

2000
1600

PSI

MPa

MPa

Secondary Pressure

PSI

50
10

100
20

150

30
40
Flow Rate

200
50

250 L/min
60

U.S.GPM

H / HC Type Pressure Control Valves

25
5

50
10

75

15
20
Flow Rate

100
25

125 L/min
30

U.S.GPM

PRESSURE CONTROLS
Spare Parts List

HT-03, 06, 10-**-*-22/2280/2290


HG-03, 06, 10-**-*-22/2290

14

7
26

29
31

11
23

15

28
3

38
25
Section "A" for

24

16

HT-*-**-*-2280 Models

22

12

18
5

H / HC Type
Pressure Control Valves

List of Seals

O-Ring

HT -03
HG
SO-NB-P4

Part Numbers
HT -06
HG
SO-NB-P4

HT -10
HG
SO-NB-P4

Item

Name of Parts

22

Quantity

23

O-Ring

SO-NB-P6

SO-NB-P6

SO-NB-P6

24

O-Ring

SO-NB-P9

SO-NB-P9

SO-NB-P9

25

O-Ring

SO-NB-P9

SO-NB-P9

SO-NB-P9

26

O-Ring

SO-NA-P11

SO-NA-P15

SO-NA-P20

HT-* HG-*
3
4

4
1
2

28

O-Ring

SO-NB-P18

SO-NB-P28

SO-NB-P32

29

O-Ring

SO-NB-P22

SO-NB-P28

SO-NB-P36

31

Bonded Seal

SG-FB-1/4

SG-FB-1/4

SG-FB-1/4

Used only for HG type with auxiliary pilot pressure (P).


Note: When ordering the seals, please specify the seal kit number from the table berow.

List of Seal Kits


Seal Kit Numbers

Valve Model Numbers


HT-03-**-*-22/2280/2290

KS-HT-03-22

HT-06-**-*-22/2280/2290

KS-HT-06-22

HT-10-**-*-22/2280/2290

KS-HT-10-22

HG-03-**-22/2290

KS-HG-03-22

HG-03-**-P-22/2290

KS-HG-03-P-22

HG-06-**-22/2290

KS-HG-06-22

HG-06-**-P-22/2290

KS-HG-06-P-22

HG-10-**-22/2290

KS-HG-10-22

HG-10-**-P-22/2290

KS-HG-10-P-22

Note: No bonded seals are included in the seal kits.

H / HC Type Pressure Control Valves

249

Spare Parts List

HCT-03, 06, 10-**-*-22/2280/2290


HCG-03, 06, 10-**-*-22/2290

8
6

16

19

29

26

31

23
14

28
20

21

3
17

12

25

13

24

Section "A" for

27

22

HCT-*-**-*-2280 Models

10

18

9
5

List of Seals
Part Numbers
HCT -06
HCT -10
HCG
HCG
SO-NB-P4
SO-NB-P4

Quantity

Item

Name of Parts

22

O-Ring

HCT -03
HCG
SO-NB-P4

23

O-Ring

SO-NB-P6

SO-NB-P6

SO-NB-P6

24

O-Ring

SO-NB-P9

SO-NB-P9

SO-NB-P9

25

O-Ring

SO-NB-P9

SO-NB-P9

SO-NB-P9

26

O-Ring

SO-NA-P11

SO-NA-P15

SO-NA-P20

27

O-Ring

SO-NB-P12

SO-NB-P18

SO-NB-P22A

28

O-Ring

SO-NB-P18

SO-NB-P28

SO-NB-P32

29

O-Ring

SO-NB-P22

SO-NB-P28

SO-NB-P36

31

Bonded Seal

SG-FB-1/4

SG-FB-1/4

SG-FB-1/4

HCT-* HCG-*
3
4

4
1
2

2
2

Used only for HCG type with auxiliary pilot pressure (P).
Note: When ordering the seals, please specify the seal kit number from the table below.

List of Seal Kits


Valve Model Numbers

Seal Kit Numbers

HCT-03-**-*-22/2280/2290

KS-HCT-03-22

HCT-06-**-*-22/2280/2290

KS-HCT-06-22

HCT-10-**-*-22/2280/2290

KS-HCT-10-22

HCG-03-**-22/2290

KS-HCG-03-22

HCG-03-**-P-22/2290

KS-HCG-03-P-22

HCG-06-**-22/2290

KS-HCG-06-22

HCG-06-**-P-22/2290

KS-HCG-06-P-22

HCG-10-**-22/2290

KS-HCG-10-22

HCG-10-**-P-22/2290

KS-HCG-10-P-22

Note: No bonded seals are included in the seal kits.

250

30

H / HC Type Pressure Control Valves

PRESSURE CONTROLS

Pressure Reducing Valves / Pressure Reducing and Check Valves


Pressure reducing valves are used to set the pressure of a hydraulic circuit below that of the main circuit. In addition,
operation under remote control is possible by using the remote control port. Pressure reducing and check valves have
check valves, which allow a free flow from the secondary side to the primary.

Specifications
Model Numbers
Valve Name

Pressure
Reducing
Valve

Pressure
Reducing
and
Check
Valve

Threaded
Connection

Sub-plate
Mounting

Max. Flow

Max.
Operating
Pressure

Setting Pressure

MPa (PSI)

MPa (PSI)

RT-03-*-22*

RG-03-*-22*

21 (3050)

RT-06-*-22*

RG-06-*-22*

21 (3050)

RT-10-*-22*

RG-10-*-22*

21 (3050)

RCT-03-*-22* RCG-03-*-22*

21 (3050)

RCT-06-*-22* RCG-06-*-22*

21 (3050)

RCT-10-*-22* RCG-10-*-22*

21 (3050)

0.7
1.0
0.7
1.0
1.5
0.7
1.0
1.5
10.5
0.7
1.0
0.7
1.0
1.5
0.7
1.0
1.5
10.5

1.0 ( 102
20.5 ( 145
1.0 ( 102
1.5 ( 145
20.5 ( 220
1.0 ( 102
1.5 ( 145
10.5 ( 220
20.5 ( 1520
1.0 ( 102
20.5 ( 145
1.0 ( 102
1.5 ( 145
20.5 ( 220
1.0 ( 102
1.5 ( 145
10.5 ( 220
20.5 ( 1520

- 145)
- 2970)
- 145)
- 220)
- 2970)
- 145)
- 220)
- 1520)
- 2970)
- 145)
- 2970)
- 145)
- 220)
- 2970)
- 145)
- 220)
- 1520)
- 2970)

Drain Flow

Max. Flow
L/min
L/min
(U.S.GPM) (U.S.GPM)
40 (10.6)
50 (13.2)
50 (13.2)
100 (26.4)
125 (33.0)
130 (34.3)
180 (47.6)
220 (58.1)
250 (66.0)
40 (10.6)
50 (13.2)
50 (13.2)
100 (26.4)
125 (33.0)
130 (34.3)
180 (47.6)
220 (58.1)
250 (66.0)

1. The max. flow rates are those shown at the primary pressure at 21 MPa (3050 PSI).
2. The drain flow rates are equal to pilot flow rates when differential pressure between
primary and secondary pressure is at 20.5 MPa (2970 PSI).

Approx. Mass
kg (lbs.)
Threaded
Connection

Sub-plate
Mounting

0.8 - 1.0
(.21 - .26)

4.3 ( 9.5)

4.5 ( 9.9)

0.8 - 1.1
(.21 - .29)

6.9 (15.2)

6.8 (15.0)

1.2 - 1.5
(.32 - .40)

12.0 (26.5)

11.0 (24.3)

0.8 - 1.0
(.21 - .26)

4.8 (10.6)

5.4 (11.9)

0.8 - 1.1
(.21 - .29)

7.8 (17.2)

8.1 (17.9)

1.2 - 1.5
(.32 - .40)

13.8 (30.4)

13.8 (30.4)

Pressure Reducing Valves /


Pressure Reducing and Check Valves

Graphic Symbols
RT / RG

Yuken can offer flanged connection valves described below.


For details, contact us.
Model Numbers
RF/RCF-10-*-22*
RF/RCF-16-*-20*

Remote control connection

Max. Operating
Pressure
MPa (PSI)

Max. Flow
L/min
(U.S.GPM)

21
(3050)

250 (66)

RCT / RCG

500 (132)
Remote control connection

Pressure Reducing (and Check) Valves

251

Model Number Designation


F-

Special Seals

Series Number

-03

-B

-22

Pres. Adj. Range


MPa (PSI)

Type of Mounting

Valve
Size

Design
Number

Design Standards

T : Threaded
Connection

R:
Pressure
Reducing
Valves

F:
Special Seals
for Phosphate
Ester Type
Fluids
(Omit if not
required)

03

22

06

22

10

22

03
G: Sub-plate
Mounting

06
10
03

T : Threaded
Connection

RC:
Pressure
Reducing and
Check Valves

G: Sub-plate
Mounting

06
10

22

B: 0.7-7
(102-1020)

None : Japanese Std. "JIS"


80 : European Design Std.
90 : N.American Design Std.

22
22

C: 3.5-14
(510-2030)

22
22

H: 7-20.5
(1020-2970)

22

03

22

06

22

10

22

None : Japanese Std. "JIS"


80 : European Design Std.
90 : N.American Design Std.

Attachment
Mounting bolts
Socket Head Cap Screw

Valve Model
Numbers

Japanese Std. "JIS" and European Design Std.

Qty.

N. American Design Std.

RG-03

M10

50 Lg.

3/8-16 UNC

2 Lg.

RG-06

M10

50 Lg.

3/8-16 UNC

2 Lg.

RG-10

M10

50 Lg.

3/8-16 UNC

2 Lg.

RCG-03

M10

70 Lg.

3/8-16 UNC

2-3/4 Lg.

RCG-06

M10

80 Lg.

3/8-16 UNC

3-1/4 Lg.

RCG-10

M10

90 Lg.

3/8-16 UNC

3-1/2 Lg.

Sub-plate
Valve
Model
Numbers

Japanese Standard "JIS"


Sub-plate
Model Numbers

Thread
Size

European Design Standard


Sub-plate
Model Numbers

Thread
Size

N. American Design Standard


Sub-plate
Model Numbers

Thread
Size

Approx. Mass
kg (lbs.)

RG
RCG-03

HGM-03-20

Rc 3/8

HGM-03-2080

3/8 BSP.F

HGM-03-2090

3/8 NPT

HGM-03X-20

Rc 1/2

HGM-03X-2080

1/2 BSP.F

HGM-03X-2090

1/2 NPT

RG
RCG-06

HGM-06-20

Rc 3/4

HGM-06-2080

3/4 BSP.F

HGM-06-2090

3/4 NPT

HGM-06X-20

Rc 1

HGM-06X-2080

1 BSP.F

HGM-06X-2090

1 NPT

3.0 (6.6)

RG
RCG-10

HGM-10-20

Rc 1-1/4

HGM-10-2080

1-1/4 BSP.F

HGM-10-2090

1-1/4 NPT

4.8 (10.6)

HGM-10X-20

Rc 1-1/2

HGM-10X-2080

1-1/2 BSP.F

HGM-10X-2090

1-1/2 NPT

5.7 (12.6)

1.6 (3.5)
2.4 (5.3)

Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting
surface should have a good machined finish.
The sub-plates are the same as those for H type pressure control valves. With the reducing and check valve, the sub-plate is used in a
position 180 turned (upside down) from the normal position. When mounting the sub-plate, be sure to bring the valve locating pin to
the sub-plate pin hole. For dimensions, see page 244 to 246.

Instructions
To adjust the pressure, loosen the lock nut and turn the pressure adjustment handle slowly clockwise for higher
pressures and anti-clockwise for lower pressures. After adjustments, do not forget to tighten the lock nut.
Connect the drain port directly to the reservoir in which case the pressure at the drain port should be kept at a low
back pressure close to the atmospheric pressure.
In case of "Threaded Connections", there are two threaded connection type primary pressure ports. They can be
connected each other in-line; one as an inlet and the other as an outlet or the valve can be used by plugging one of the
pressure ports.

252

Pressure Reducing (and Check) Valves

PRESSURE CONTROLS
RT-03-*-22/2280/2290
Thread Size
"A" Thd.

"B" Thd.

Rc 3/8

Rc 1/4

Rc 1/4

RT-03-*-2280

3/8 BSP.F

1/4 BSP.F

1/4 BSP.Tr

RT-03-*-2290

3/8 NPT

1/4 NPT

1/4 NPT

RT-03-*-22

"C" Thd.

41
(1.61)

10
(.39)

Fully Extended
148(5.83)

Model Numbers

82
(3.23)
4.5
(.18)

Drain Port
"B" Thd.

Design 2280 Only

5
(.20)
44
(1.73)
Dia.

INC.

155
(6.10)

44
(1.73)

48
(1.89)

Primary Pressure
Gauge Connection
"C" Thd.

Lock Nut
14(.55) Hex.

85
(3.35)

28
(1.10)

Pressure Adj. Handle

Secondary Pressure
Gauge Connection
"C" Thd.

Primary Pressure
Inlet Port
"A" Thd.
2 Places

32
(1.26)

Secondary Pressure
Outlet Port
"A" Thd.

DIMENSIONS IN
MILLIMETRES (INCHES)

"Q" Thd.

"S" Thd.

Rc 3/4

Rc 1/4

Rc 1/4

RT-06-*-2280

3/4 BSP.F

1/4 BSP.F

1/4 BSP.Tr

RT-06-*-2290

3/4 NPT

1/4 NPT

1/4 NPT

RT-06-*-22

"T" Thd.

Rc 1-1/4

Rc 1/4

Rc 1/4

RT-10-*-2280

1-1/4 BSP.F

1/4 BSP.F

1/4 BSP.Tr

RT-10-*-2290

1-1/4 NPT

1/4 NPT

1/4 NPT

RT-10-*-22

Remote Control Port


"S" Thd.

Thread Size

Model Numbers

Fully Extended "D"

18.5
(.73)

RT-06
10-*-22/2280/2290

Pressure Reducing Valves /


Pressure Reducing and Check Valves

Remote Control Port


"B" Thd.

41
33
(1.61) (1.30)

Pressure Adj. Handle


Drain Port
"S" Thd.

4.5
(.18)
J
F

Lock Nut
14(.55) Hex.

Primary Pressure
Gauge Connection
"T" Thd.

INC.
44
(1.73)
Dia.

Design 2280 Only

Secondary Pressure
Gauge Connection
"T" Thd.

Secondary Pressure
Outlet Port
"Q" Thd.

Model Numbers

Primary Pressure
Inlet Port
"Q" Thd.
2 Places

Dimensions mm (Inches)
A

RT-06

96
(3.78)

48
(1.89)

36.5
(1.44)

149
(5.87)

42
(1.65)

179
(7.05)

97.5
(3.84)

53.5
(2.11)

33
(1.30)

9
(.35)

39
(1.54)

RT-10

132
(5.20)

66
(2.60)

43
(1.69)

167
(6.57)

52
(2.05)

216
(8.50)

124
(4.88)

64
(2.52)

40
(1.57)

12
(.47)

46
(1.81)

Pressure Reducing (and Check) Valves

253

03
RG-06-*-22/2280/2290

"L" Thd.

RG-03/06-*-22

"N" Thd.

Rc 1/4

Rc 1/4

RG-03/06-*-2280

1/4 BSP.F

1/4 BSP.Tr

RG-03/06-*-2290

1/4 NPT

1/4 NPT

Port connection is not required for RG models


but an O-ring should be furnished.

B
Design 2280 Only

Pressure Adj. Handle


INC.

4.5
(.18)

39
(1.54)
Fully Extended "A"

Primary Pressure
Inlet Port

44
(1.73)
Dia.

Remote Control Port


"L" Thd.

Thread Size

Model Numbers

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places

Mounting Surface
(O-Rings Furnished)

Lock Nut
14(.55) Hex.

Locating Pin
6(.24) Dia.

Secondary Pressure
Outlet Port
Drain Port

38
(1.50)
6
(.24)

Secondary Pressure
Gauge Connection
"N" Thd.

Model Numbers

Dimensions mm (Inches)
A

RG-03

142
(5.59)

25
(.98)

89
(3.50)

44.5
(1.75)

67
(2.64)

155.5
(6.12)

92.4
(3.64)

40.6
(1.60)

34.9
(1.37)

RG-06

141
(5.55)

21.5
(.85)

102
(4.02)

51
(2.01)

79
(3.11)

179
(7.05)

111
(4.37)

40
(1.57)

48
(1.89)

Note: For dimensions of the valve mounting surface see the dimensional drawing (page 244 & 245)
of the sub-plate used together.

DIMENSIONS IN
MILLIMETRES (INCHES)

119
(4.69)
59.5
(2.34)

RG-10-*-22/2280/2290

Rc 1/4

RG-10-*-2280

1/4 BSP.F

1/4 BSP.Tr

RG-10-*-2290

1/4 NPT

1/4 NPT

Design 2280 Only

Pressure Adj. Handle


INC.

63
(2.48)

42
(1.65)

11(.43) Dia. Through


17.5(.69) Dia. Spotface
6 Places

146
(5.75)

216
(8.50)

Lock Nut
14(.55) Hex.

Primary Pressure
Inlet Port

Locating Pin
6(.24) Dia.

6
(.24)

"B" Thd.

Rc 1/4

Port connection is not required for RG models


but an O-ring should be furnished.

39
(1.54)
Fully Extended
147(5.79)

Mounting Surface
(O-Rings Furnished)

Thread Size
"A" Thd.

4.5
(.18)

27.5
(1.08)

RG-10-*-22

44
(1.73)
Dia.

Remote Control Port


"A" Thd.

Model Numbers

Secondary Pressure
Outlet Port
38
(1.50)
92
(3.62)

Drain Port

Secondary Pressure
Gauge Connection
"B" Thd.

Note: For dimensions of the valve mounting surface see the dimensional drawing (page 246) of the sub-plate used together.

254

Pressure Reducing (and Check) Valves

PRESSURE CONTROLS
RCT-03-*-22/2280/2290
Thread Size
"A" Thd.

"B" Thd.

"C" Thd.

Rc 3/8

Rc 1/4

Rc 1/4

RCT-03-*-2280

3/8 BSP.F

1/4 BSP.F

1/4 BSP.Tr

RCT-03-*-2290

3/8 NPT

1/4 NPT

1/4 NPT

RCT-03-*-22

41
(1.61)

10
(.39)

Fully Extended
148(5.83)

Model Numbers

41
33
(1.61) (1.30)

4.5
(.18)

82
(3.23)

Secondary Pressure
Gauge Connection
"C" Thd.

Pressure Adj. Handle


INC.

44
(1.73)
155
(6.10)

Lock Nut
14(.55) Hex.

85
(3.35)

28
(1.10)

48
(1.89)

Primary Pressure
Gauge Connection
"C" Thd.

Drain Port
"B" Thd.

5
(.20)

44
(1.73)
Dia.

Design 2280 Only

Primary Pressure Inlet Port or


Reversed Free Flow Outlet Port
"A" Thd.
2 Places

55
(2.17)

Secondary Pressure Outlet Port or


Reversed Free Flow Inlet Port
"A" Thd.

DIMENSIONS IN
MILLIMETRES (INCHES)

RCT-06
10-*-22/2280/2290

Thread Size

18.5
(.73)

Fully Extended "D"

Model Numbers

"S" Thd.

Rc 3/4

Rc 1/4

Rc 1/4

RCT-06-*-2280

3/4 BSP.F

1/4 BSP.F

1/4 BSP.Tr

RCT-06-*-2290

3/4 NPT

1/4 NPT

1/4 NPT

"T" Thd.

Rc 1-1/4

Rc 1/4

Rc 1/4

RCT-10-*-2280

1-1/4 BSP.F

1/4 BSP.F

1/4 BSP.Tr

RCT-10-*-2290

1-1/4 NPT

1/4 NPT

1/4 NPT

RCT-10-*-22

Pressure Adj. Handle

4.5
(.18)

Design 2280 Only

"Q" Thd.

RCT-06-*-22

Remote Control Port


"S" Thd.

Pressure Reducing Valves /


Pressure Reducing and Check Valves

Remote Control Port


"B" Thd.

Drain Port
"S" Thd.

INC.

J
F

Lock Nut
14(.55) Hex.

44
(1.73)
Dia.

Primary Pressure
Gauge Connection
"T" Thd.

Secondary Pressure
Gauge Connection
"T" Thd.

Model Numbers

Primary Pressure Inlet Port or


Reversed Free Flow Outlet Port
"Q" Thd.
2 Places

Secondary Pressure Outlet Port or


Reversed Free Flow Inlet Port
"Q" Thd.

Dimensions mm (Inches)
A

RCT-06

96
(3.78)

48
(1.89)

36.5
(1.44)

149
(5.87)

42
(1.65)

179
(7.05)

97.5
(3.84)

53.5
(2.11)

33
(1.30)

9
(.35)

68
(2.68)

RCT-10

132
(5.20)

66
(2.60)

43
(1.69)

167
(6.57)

52
(2.05)

216
(8.50)

124
(4.88)

64
(2.52)

40
(1.57)

12
(.47)

86
(3.39)

Pressure Reducing (and Check) Valves

255

03
RCG-06-*-22/2280/2290
E
D

"P" Thd.

"N" Thd.
Rc 1/4

Rc 1/4

RCG-03/06-*-2280

1/4 BSP.F

1/4 BSP.Tr

RCG-03/06-*-2290

1/4 NPT

1/4 NPT

RCG-03/06-*-22

Port connection is not required for RCG models


but an O-ring should be furnished.

Remote Control Port


"N" Thd.

Thread Size

Model Numbers

Design 2280 Only

Pressure Adj. Handle

Fully Extended "A"

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places

Lock Nut
14(.55) Hex.

Mounting Surface
(O-Rings Furnished)

Primary Pressure Inlet Port or


Reversed Free Flow Outlet Port

44
(1.73)
Dia.

4.5
(.18)

INC.

Locating Pin
6(.24) Dia.

Secondary Pressure Outlet Port or


Reversed Free Flow Inlet Port
Drain Port

N
6
(.24)

Secondary Pressure
Gauge Connection
"P" Thd.

Dimensions mm (Inches)

Model Numbers

RCG-03

142
(5.59)

59
(2.32)

25
(.98)

89
(3.50)

44.5
(1.75)

90
(3.54)

155
(6.10)

92.4
(3.64)

40.6
(1.60)

34.9
(1.37)

58
(2.28)

RCG-06

141
(5.55)

69
(2.72)

21.5
(.85)

102
(4.02)

51
(2.01)

108
(4.25)

179
(7.05)

111
(4.37)

40
(1.57)

48
(1.89)

68
(2.68)

page 244 & 245

DIMENSIONS IN
MILLIMETRES (INCHES)

RCG-10-*-22/2280/2290

Remote Control Port


"A" Thd.

119
(4.69)
59.5
(2.34)

Model Numbers
RCG-10-*-22

"A" Thd.

"B" Thd.

Rc 1/4

Rc 1/4

RCG-10-*-2280

1/4 BSP.F

1/4 BSP.Tr

RCG-10-*-2290

1/4 NPT

1/4 NPT

Port connection is not required for RCG models


but an O-ring should be furnished.

27.5
(1.08)
79
(3.11)
Fully Extended
147(5.79)

Design 2280 Only

INC.
Primary Pressure Inlet Port or
Reversed Free Flow Outlet Port

63
(2.48)

42
(1.65)

11(.43) Dia. Through


17.5(.69) Dia. Spotface
6 Places

146
(5.75)

216
(8.50)

Lock Nut
14(.55) Hex.

Locating Pin
6(.24) Dia.

Pressure Adj. Handle

4.5
(.18)
44
(1.73)
Dia.

Mounting Surface
(O-Rings Furnished)

6
(.24)

Thread Size

Secondary Pressure Outlet Port or


Reversed Free Flow Inlet Port
78
(3.07)
132
(5.20)

Drain Port

Secondary Pressure
Gauge Connection
"B" Thd.

Note: For dimensions of the valve mounting surface see the dimensional drawing (page 246) of the sub-plate used together.

256

Pressure Reducing (and Check) Valves

PRESSURE CONTROLS
Pressure Drop for Reversed Free Flow

0.20

20

0.15

PSI

0.10
0.05
0
0

10

60

30

5.0
7.5
Flow Rate

50 L /min

40
10.0

0.2

20

0.1
0

0
0

Viscosity

mm2/s
SSU

Factor

0.4

25
5

50
10

75

100

15 20
Flow Rate

25

125 L /min
30

35 U.S.GPM

15

20

30

40

50

60

70

80

90

100

77

98

141 186 232 278 324 371 417 464

0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30

For any other specific gravity (G'), the pressure drop ( P') may be obtained
from the formula below.

40
20

0.3

For any other viscosity, multiply the factors in the table below.

RCT-10
RCG-10

MPa
0.6

50
40

12.5 U.S.GPM

0.2

P'= P (G'/0.850)
0

50

10

100
20

150

200

30 40 50
Flow Rate

250 L /min
60

70 U.S.GPM

Flow Rate vs. Secondary Pressure


Primary Pressure : 21 MPa (3050 PSI)
Hydrauric Fluid : Viscosity 35 mm2/s (164 SSU)

PSI MPa
2000 14.0
13.9
1980
13.8
1960 13.7
13.6
7.0
1000
6.9
980
6.8
6.7
960
6.6
940
6.5
3.5
500
3.4
480
3.3
3.2
460
3.1
440
3.0
0.7
100
0.6
80
0.5
0.4
60
0

10

20

30

5
Flow Rate

40

50
L/min

10
U.S. GPM

Pressure Adj. Range


"B"
"C"
"H"

PSI MPa
2000 14.0
13.8
1950 13.6
13.4
7.0
1000
6.8
950
6.6
6.4
900
6.2
6.0
850
5.8
5.6
800
3.5
500
3.3
450
3.1
2.9
400
2.7
2.5
350
2.3
0.7
100
0.5
50
0.3
0

RT/RG-06
RCT/RCG-06

Secondary Pressure

RT/RG-03
RCT/RCG-03

Secondary Pressure

Pressure Drop

80

Secondary Pressure

PSI

2.5

20

MPa
0.4

Pressure Reducing Valves /


Pressure Reducing and Check Valves

PSI
35
30

10

MPa
0.25

RCT-06
RCG-06
P

RCT-03
RCG-03

Pressure Drop

Pressure Drop

Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

RT/RG-10
RCT/RCG-10

PSI MPa
2500 17.5
17.3
2450 17.1
16.9
2000 14.0
13.8
1950 13.6
13.4
1900
13.2
7.0
1000
6.8
950
6.6
6.4
900
6.2
6.0
0.7
100
0.5
50
0.3
0.1
0

0
0

25

50

10

75

100

20

30 35
U.S. GPM

Flow Rate

125
L/min

Pressure Reducing (and Check) Valves

50

100

20

150

40
Flow Rate

200

250
L/min

60 70
U.S. GPM

257

Spare Parts List

RT/RG-03-*-22/2280/2290
RT/RG-06-*-22/2280/2290
RT/RG-10-*-22/2280/2290

21

2 31

9 10 11

13
23

20
32
30

30

34

32
5

23

24
15

35
3

24

26 37

List of Seals
Part Numbers

Quantity

Item

Name of Parts

RT -03
RG

RT -06
RG

RT -10
RG

30

O-Ring

SO-NB-P6

SO-NB-P6

SO-NB-P6

31

O-Ring

SO-NA-P9

SO-NA-P9

SO-NA-P9

32

O-Ring

SO-NB-P9

SO-NB-P9

SO-NB-P9

34

O-Ring

SO-NB-P18

SO-NB-P28

SO-NB-P32

35

O-Ring

SO-NB-P22

SO-NB-P28

SO-NB-P36

37

Bonded Seal

SG-FB-1/4

SG-FB-1/4

SG-FB-1/4

RT-* RG-*

2
2

Note: When ordering the seals, please specify the seal kit number from the table below.

List of Seal Kits


Valve Model Numbers

Seal Kit Numbers

RT-03-*-22/2280/2290

KS-RT-03-22

RT-06-*-22/2280/2290

KS-RT-06-22

RT-10-*-22/2280/2290

KS-RT-10-22

RG-03-*-22/2280/2290

KS-RG-03-22

RG-06-*-22/2280/2290

KS-RG-06-22

RG-10-*-22/2280/2290

KS-RG-10-22

Note: No bonded seals are included in the seal kits.

258

Pressure Reducing (and Check) Valves

Section "A" for


Design 2280

PRESSURE CONTROLS
Spare Parts List

RCT/RCG-03-*-22/2280/2290
RCT/RCG-06-*-22/2280/2290
RCT/RCG-10-*-22/2280/2290

C
18

11 26 12 13 2 31 14 15 16

23

5
30

20

29

34

30

33

28

32

32

6
10
9

1
35
3

24

36 37

List of Seals
Part Numbers

Pressure Reducing Valves /


Pressure Reducing and Check Valves

25

Quantity

Item

Name of Parts

RCT -03
RCG

RCT -06
RCG

RCT -10
RCG

30

O-Ring

SO-NB-P6

SO-NB-P6

SO-NB-P6

31

O-Ring

SO-NA-P9

SO-NA-P9

SO-NA-P9

32

O-Ring

SO-NB-P9

SO-NB-P9

SO-NB-P9

33

O-Ring

SO-NB-P12

SO-NB-P18

SO-NB-P22A

34

O-Ring

SO-NB-P18

SO-NB-P28

SO-NB-P32

35

O-Ring

SO-NB-P22

SO-NB-P28

SO-NB-P36

37

Bonded Seal

SG-FB-1/4

SG-FB-1/4

SG-FB-1/4

RCT-* RCG-*
Section "A" for
Design 2280

2
1

1
2

Note: When ordering the seals, please specify the seal kit number from the table below.

List of Seal Kits


Valve Model Numbers

Seal Kit Numbers

RCT-03-*-22/2280/2290

KS-RCT-03-22

RCT-06-*-22/2280/2290

KS-RCT-06-22

RCT-10-*-22/2280/2290

KS-RCT-10-22

RCG-03-*-22/2280/2290

KS-RCG-03-22

RCG-06-*-22/2280/2290

KS-RCG-06-22

RCG-10-*-22/2280/2290

KS-RCG-10-22

Note: No bonded seals are included in the seal kits.

Pressure Reducing (and Check) Valves

259

Pressure Reducing and Relieving Valves


Pressure reducing and relieving valves are
composite pressure control valves having
pressure reducing and counterbalancing
functions developed for hydraulic balancing
circuits.

Specifications
Max.
Operating
Pressure

Pres. Adj.
Range

MPa (PSI)

Max. Flow

Relieving
Flow

Drain
Flow

MPa (PSI)

L/min
(U.S.GPM)

L/min
(U.S.GPM)

L/min
(U.S.GPM)

kg (lbs.)

RBG-03-*-10*

14
(2030)

0.6-13.5
(90-1960)

50
(13.2)

50
(13.2)

0.6-1
(.16-.26)

4.2
(9.3)

RBG-06-*-10*

25
(3630)

0.8-24.5
(120-3550)

125
(33)

125
(33)

1.5-2
(.40-.53)

11
(24.3)

Model Numbers

Model Number Designation


FRB
Special Seals

Series Number

F:
Special Seals
for Phosphate
Ester Type
Fluids
(Omit if not
required)

RB:
Pressure
Reducing
and
Relieving
Valves

Approx.
Mass

-03

-R

-10

Type of Mounting

Valve Size

Drain Type

Design Number

Design
Standards

03

None:
Internal Drain

10

G:
Sub-plate
Mounting

R:
External Drain

06

Design Standards: None ........... Japanese Standard "JIS"


80 ............... European Design Standard
90 ............... N. American Design Standard

Refer to
10

Graphic Symbols

Attachment
Mounting Bolts
Socket Head Cap Screw (4 pcs.)
Valve Model Numbers

Japanese Standard "JIS"


European Design Standard

Internal drain

N. American Design Standard

RBG-03

M10

65 Lg.

3/8-16 UNC

2-1/2 Lg.

RBG-06

M10

70 Lg.

3/8-16 UNC

2-3/4 Lg.
External drain

Sub-plate
Valve Model
Numbers

RBG-03

RBG-06

Japanese Standard "JIS"

European Design Standard

N. American Design Standard

Sub-plate
Model Numbers

Thread
Size

Sub-plate
Model Numbers

Thread
Size

RBGM-03-10

Rc 3/8

RBGM-03-1080

3/8 BSP.F

RBGM-03-1090

3/8 NPT

RBGM-03X-10

Rc 1/2

RBGM-03X-1080

1/2 BSP.F

RBGM-03X-1090

1/2 NPT

RBGM-06-10

Rc 3/4

RBGM-06-1080

3/4 BSP.F

RBGM-06-1090

3/4 NPT

RBGM-06X-10

Rc 1

RBGM-06X-1080

1 BSP.F

Sub-plate
Model Numbers

RBGM-06X-1090

Thread
Size

1 NPT

Approx.
Mass
kg (lbs.)
1.6
(3.5)
4.8
(10.6)

Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a
good machined finish.

Instructions
To use remote control relief valve in the venting circuit, see page 203. If the internal volume of the vent line is too
large, chattering is likely to occur. Thus, as far as possible reduce the inside diametre and the length of the pipe.
To adjust the pressure, loosen the lock nut and turn the pressure adjustment handle slowly clockwise for higher
pressures and anti-clockwise for lower pressures. After adjustments, do not forget to tighten the lock nut.
Pressure is limited by collars fitted. If a working pressure cannot be attained, remove some collars. One collar is
equivalent to 10 MPa (1450 PSI).
Connect the tank pipe not to any other line but directly to the reservoir.
260

Pressure Reducing and Relieving Valves

PRESSURE CONTROLS
RBG-03-*-10/1080/1090
62
(2.44)

42.9
(1.69)

Tank Port
11(.43) Dia. Through
17.5(.69) Dia. Spotface
4 Places
Two Collars

89
(3.50)
66.7
(2.63)

Model Numbers

"A" Thd.

*
*
RBG-03-*-1090

Rc 1/4

RBG-03- -10

1/4 BSP.F

RBG-03- -1080

Drain Port "A" Thd.


(Only for External Drain Type)

Lock Nut
14(.55) Hex.

15
(.59)

Secondary Pressure Port

Vent Port

Pressure Adj. Handle

Fully Extended
156
(6.14)

30
(1.18)

75
(2.95)
97.5
(3.84)

44(1.73)
Dia.

INC.

52
(2.05)
50
(1.97)

95
(3.74)

1/4 NPT

73
(2.87)

Primary Pressure Port

C
Pressure Reducing and
Relieving Valves

11.1
(.44)

10
(.39)

Mounting Surface
(O-Rings Furnished)

03
-10/1080/1090
03X

102(4.02)

"A" Thd. 3 Places


(From Rear)
10(.39)

82(3.23)
61(2.40)
21
(.83)

8
(.31)
70(2.76)

33.3(1.31)
7.9
(.31)

14(.55) Dia.
3 Places

7.1(.28)

"C" Thd.
20(.79) Deep
4 Places

8.8(.35) Dia. Through


14(.55) Dia. Spotface
4 Places
6.2(.24) Dia.
"B" Thd.
Sub-plate
(From Rear)

21.4(.84)
35.7(1.41)
42.9(1.69)

"A" Thd.

"B" Thd.

Rc 3/8

Rc 1/4

RBGM-03-1080

3/8 BSP.F

1/4 BSP.F

RBGM-03-1090

3/8 NPT

1/4 NPT

RBGM-03X-10

Rc 1/2

Rc 1/4

RBGM-03X-1080

1/2 BSP.F

1/4 BSP.F

RBGM-03X-1090

1/2 NPT

1/4 NPT

32(1.26)

Model Numbers

16(.63)

19.5
(.77)

15(.59)

58.7(2.31)

66.7(2.63)

1.7
(.07)

10
(.39)

90(3.54)

Sub-plate : RBGM-

DIMENSIONS IN
MILLIMETRES (INCHES)

RBGM-03-10

Pressure Reducing and Relieving Valves

"C" Thd.
M10
3/8-16 UNC
M10
3/8-16 UNC

261

RBG-06-*-10/1080/1090

"A" Thd.

*
RBG-06-*-1080
RBG-06-*-1090

Rc 3/8

RBG-06- -10

Primary Pressure Port

115
(4.53)
Fully Extended
74.4(2.93)

Tank Port

60.3
(2.37)

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places
12.3
(.48)

Model Numbers

217.5
(8.56)

3/8 BSP.F

79.4
(3.13)
104
(4.09)

3/8 NPT

Secondary Pressure Port


Drain Port
Pressure Adj. Handle

Lock Nut
14(.55) Hex.

Two Collars

Vent Port
"A" Thd.

56
(2.20)
57
(2.24)

116
(4.57)
139
(5.47)

44(1.73)
Dia.

INC.

Mounting Surface
(O-Rings Furnished)

23(.91) Dia.
3 Places
11(.43) Dia. Through
17.5(.69) Dia. Spotface
4 Places

39.7
(1.56)
73
(2.87)
79.4
(3.13)
116
(4.57)
140
(5.51)

"J" Thd.
18(.71) Deep
4 Places

150
(5.91)
126
(4.96)
60.3
33
(1.30) (2.37)
49.2
(1.94)
30.1
(1.19)
11.1
(.44)

8.6(.34)

12
(.47)

06
-10/1080/1090
06X

"F" Thd. 3 Places


(From Rear)

22
(.87)
12
(.47)

Sub-plate : RBGM-

DIMENSIONS IN
MILLIMETRES (INCHES)

6.2(.24) Dia.
"H" Thd. (From Rear)

D
E

Model
Numbers

RBGM-06

20.7
(.81)

65.7
(2.59)

95
(3.74)

37.1
(1.46)

89.1
(3.51)

RBGM-06X

20.4
(0.80)

69.7
(2.74)

98.4
(3.87)

32.5
(1.28)

93.8
(3.69)

Sub-plate
Model Numbers

45
(1.77)
20(.79)

19(.75)

Thread Size
"F" Thd.

"H" Thd.

Rc 3/4

Rc 1/4

RBGM-06-1080

3/4 BSP.F

1/4 BSP.F

RBGM-06-1090

3/4 NPT

1/4 NPT

RBGM-06X-10

Rc 1

Rc 1/4

RBGM-06X-1080

1 BSP.F

1/4 BSP.F

RBGM-06X-1090

1 NPT

1/4 NPT

RBGM-06-10

262

Dimensions mm (Inches)

Pressure Reducing and Relieving Valves

"J" Thd.
M10
3/8-16 UNC
M10
3/8-16 UNC

PRESSURE CONTROLS
Nominal Override Characteristics
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU) , Specific Gravity 0.850

MPa
11.1
10.7
10.3

600
550
500
450
130
90
50

4.1
3.7
3.3

RBG-03

7.6
7.2
6.8

0.9
0.6
0.3
0

10

20

30

PSI
3000
2850
2700

MPa
21
20
19

2450
2300
2150

17
16
15

1900
1850
1600

13
12
11

1300
1150
1000

9
8
7

750
600
450

5
4
3

50 L/min

40

RBG-06

25

0
0

2.5

5.0
7.5
Flow Rate

10.0

12.5

50

100

75

125 L/min

U.S. GPM
0

10
20
Flow Rate

U.S. GPM

30

Min. Adj. Pressure & Vent Pressure


RBG-06

Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU) , Specific Gravity 0.850

PSI
170
160

Min. Adj. Pressure


Vent Pressure

140

RBG-03
PSI

Pressure

Pressure

120

0.6

80

MPa
1.2
1.1
1.0
0.9

MPa
0.9
0.8

120

Pressure Reducing and


Relieving Valves

PSI
1600
1550
1500
1450
1100
1050
1000
950

Secondary Pressure

Secondary Pressure

Relieving
Reducing

70
60
40

0.4

0.8
0.5
0.4
0.3
0.2

40

20

0.2
0

0
0

10

20

2.5

5.0

30
7.5

50 L/min

40

0.1
0
0

25

10.0 12.5 U.S. GPM

Flow Rate

50

75

100 125

20
10
Flow Rate

30

L/min
U.S. GPM

Pressure Drop
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU) , Specific Gravity 0.850

RBG-03
PSI
60

RBG-06
PSI
60

MPa
0.4

P
0.3

40

Pressure Drop

Pressure Drop

MPa
0.4

0.2
20

0.1
0

0
0

10

20

30

2.5

5.0

7.5

40

40

0.2
20
0.1
0

50 L/min

0.3

0
0
0

10.0 12.5 U.S. GPM

25

50
10

Flow Rate

For any other viscosity, multiply the factors in the table below.
2

Viscosity

mm /s
SSU

Factor

15

20

30

77

98

141 186 232 278 324 371 417 464

40

50

60

70

80

90

100

75

20
Flow Rate

100

125 L/min
30

U.S. GPM

For any other specific gravity (G'), the pressure drop ( P') may
be obtained from the formula below.
P'= P (G'/0.850)

0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30

Pressure Reducing and Relieving Valves

263

Spare Parts List

RBG-03-*-10/1080/1090
19 23 6

7 21 14 13 8 18 11 9 10 22 12

List of Seals

4 15 3

Item

Name of Parts

Part Numbers

Qty.

15

O-Ring

SO-NB-P24

16

O-Ring

SO-NB-P18

17

O-Ring

SO-NB-P9

18

O-Ring

SO-NA-P9

16

1 17

RBG-06-*-10/1080/1090
23
10

11

16

21

20

11

19

17

22
Design 1080 Only

18

14

13

15

12

11

List of Seals
Item

Name of Parts

Part Numbers

Qty.

11

O-Ring

SO-NB-P9

12

O-Ring

SO-NB-P24

13

O-Ring

SO-NB-P28

14

O-Ring

SO-NB-P30

21

O-Ring

SO-NA-P9

22

Bonded Seal

SG-FB-3/8

Remarks

Included in
Seal Kit
Kit No. : KS-RBG-06-10

Note: No bonded seals are included in the seal kits.

264

Pressure Reducing and Relieving Valves

Remarks
Included in
Seal Kit
Kit No. : KS-RBG-03-10

PRESSURE CONTROLS

Unloading Relief Valves


These valves are used to operate the pumps with minimum load in
accumulator circuits or in high-low pump circuits.
In accumulator circuits, when the system pressure reaches to a cut out
pressure (adjusted maximum), the valve acts to divert the pump
delivery to the reservoir at low pressure, thus the pump is unloaded
automatically.
When the accumulator pressure drops to the cut in pressure (refer to
characteristic chart on page 269), the valve directs the pump delivery
to the accumulator and hydraulic system.
An integral check valve prevents reverse flow through the valve from
the accumulator.
In high-low pump circuits, the valve acts to unload the large volume
pump with the same manner as described above during load operation
of the small volume pump.

Unloading Relif Valves

Specifications
Model Numbers

Max.
Operating Pres.
MPa (PSI)

Max. Flow
L/min
(U.S.GPM)

Approx. Mass

125
(33)

12
(26.5)

250
(66)

21.5
(47.4)

BUCG-06-**-30/3080/3090
21 (3050)
BUCG-10-**-25/2580/2590

kg(1bs.)

Model Number Designation


FSpecial Seals
F:
Special Seals
for Phosphate
Ester Type
Fluids
(Omit if not
required)

BUC
Series Number

BUC:
Unloading
Relief Valve

G
Type of
Mounting

G:
Sub-plate
Mounting

-06

-B

-30

Valve
Size

Cut-out Pres.
Adj. Range
MPa (PSI)

High Venting
Pres. Feature

Design
Number

Design Standards

06

B: 2.5-7.0
(360-1020)
C: 3.5-14
(510-2030)

10

H: 7.0-21
(1020-3050)

V:
For High
Venting
Pressure
Feature
(Omit if not
required)

30

25

None:
Japanese
Std. "JIS"
80: European
Design Std.
90: N. American
Design Std.

Use the high-venting-pressure type to reduce the shift time from unloading to onloading.

Pilot-drain system
A pilot-drain system is typically configured with an external pilot and an external drain, as
indicated by the right graphic symbol. However, customized pilot-drain systems with an internal
pilot are also available.
For the internal pilot type, the design standard number at the end of the model number is uniquely
assigned. Refer to the table below for the internal pilot type. Please contact us for details.
Pilot &
Drain Conn.

Graphic
Symbols

European Design
Standard

N. American Design
Standard

Japanese Std.
"JIS"

Int. PitotInt. Drain

BUCG-06-**-30801
BUCG-10-**-25801

BUCG-06-**-30901
BUCG-10-**-25901

BUCG-06-**-3001
BUCG-10-**-2501

Int. PitotExt. Drain

BUCG-06-**-30802

BUCG-06-**-30902

BUCG-06-**-2502

Unloading Relief Valves

Graphic Symbol

265

Instructions
To adjust the pressure, loosen the lock nut and turn the pressure adjustment handle slowly clockwise for higher
pressures or anti-clockwise for lower pressures. After adjustments, do not forget to tighten the lock nut.
Take care not to neglect connecting the drain pipe to the reservoir; otherwise not only will the valve fail to operate
properly but also the line pressure will rise infinitely. Extend the end of the drain pipe into fluid.
Limit the pressure drop between the valve and the accumulator in an accumulator circuit below 10% of the cut-out
pressure.
Limit the drain port back pressure below 2% of the cut-out pressure.

Attachment
Mounting Bolts
Socket Head Cap Screw
Japanese Std. "JIS" and European Design Std.
N. American Design Std.
M16 55Lg. (2 pcs.)
5/8-11 UNC 2-1/4 Lg. (2 pcs.)
M16 110Lg. (2 pcs.)
5/8-11 UNC 4-1/2 Lg. (2 pcs.)
M16 130Lg. (2 pcs.)
5/8-11 UNC 5 Lg. (2 pcs.)

Valve Model
Numbers
BUCG-06

M20
M20

BUCG-10

70Lg. (2 pcs.)
160Lg. (4 pcs.)

3/4-10 UNC
3/4-10 UNC

2-3/4 Lg. (2 pcs.)


6-1/2 Lg. (4 pcs.)

Sub-plate
Japanese Standard "JIS"

Valve
Model
Numbers

Sub-plate
Model Numbers

BUCG-06

BUCGM-06-20

BUCG-10

BUCGM-10-20

Thread
Size

European Design Standard

N. American Design Standard


Thread
Size

Approx.
Mass
kg (lbs.)

Sub-plate
Model Numbers

Thread
Size

Sub-plate
Model Numbers

Rc 3/4

BUCGM-06-2080

3/4 BSP.F

BUCGM-06-2090

3/4 NPT

4.4 (9.7)

Rc 1-1/4

BUCGM-10-2080

1-1/4 BSP.F

BUCGM-10-2090

1-1/4 NPT

7.2 (15.9)

Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface
should have a good machined finish.

266

Unloading Relief Valves

PRESSURE CONTROLS

"A" Thd.

"B" Thd.

Rc 1/4

Rc 1/4

BUCG-06-**-3080

1/4 BSP.Tr

1/4 BSP.F

BUCG-06-**-3090

1/4 NPT

1/4 NPT

Model Numbers
BUCG-06-**-30

130
(5.12)
127
(5.00)
90
(3.54)
50
(1.97)
32.5
(1.28)

Fully Extended
152
(5.98)
51.5
1
(2.03) (.04)

Lock Nut
14(.55) Hex.
Pressure Adjustment Handlle
44(1.73)
Dia.

External Pilot Port


"B" Thd.

Drain Port
"B" Thd.

169
(6.65)

17.5(.69) Dia. Through


26(1.02) C' bore
2 Places

6(.24) Dia.
Two Locating Pins

83.5
(3.29)

Accumulator or
System Port

6
(.24)

INC.

60.5
(2.38)

Mounting Surface
(O-Rings Furnished)

Pressure Inlet Port


88
(3.46)
90
(3.54)
108
(4.25)
110
(4.33)
128
(5.04)

Tank Port

52
(2.05)
104
(4.09)

Pressure Gauge Connection


"A" Thd.
17.5(.69) Dia. Through
26(1.02) Dia. Spotface
4 Places

Unloading Relif Valves

BUCG-06-**-30/3080/3090

DIMENSIONS IN
MILLIMETRES (INCHES)

Sub-plate
BUCGM-06-20/2080/2090

40
(1.57)

12
(.47)
4
(.16)

20
(.79)
19
(.75)

27.5
(1.08)
12
(.47)

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places

102
(4.02)
78
(3.07)
70
(2.76)
35
(1.38)

145
(5.71)

7(.28) Dia. 8(.31) Deep


2 Places

33.3
(1.31)
33.5
55.5
(1.32)
(2.19)
66.7
46
(2.63)
(1.81)
168
(6.61)
192
(7.56)

11
(.43)

"A" Thd. Through


6 Places

23(.91) Dia.
"B" Thd. (From Rear)
3 Places

Sub-plate Model No.

"A" Thd.

"B" Thd.

BUCGM-06-20

M16

Rc 3/4

BUCGM-06-2080

M16

3/4 BSP.F

BUCGM-06-2090

5/8-11 UNC

3/4 NPT

Unloading Relief Valves

267

BUCG-10-**-25/2580/2590

"A" Thd.

"B" Thd.

Rc 1/4

Rc 1/4

BUCG-10-**-2580

1/4 BSP.Tr

1/4 BSP.F

BUCG-10-**-2590

1/4 NPT

1/4 NPT

Model Numbers
BUCG-10-**-25

159
(6.26)
117
(4.61)
45.5
(1.79)

Drain Port
"B" Thd.
Fully Extended
154.5
(6.08)
57
(2.24)

External Pilot Port


"B" Thd.

Lock Nut
14(.55) Hex.
Pressure Adjustment Handlle
INC.

6(.24) Dia.
Two Locating Pins

107.9
(4.25)

Pressure Gauge Connection


"A" Thd.

205
(8.07)

Accumulator or System Port

72.1
(2.84)

Mounting Surface
(O-Rings Furnished)

44(1.73)
Dia.

21.5(.85) Dia. Through


32(1.26) C' bore
2 Places

Pressure Inlet Port


6
(.24)

67
(2.64)

21.5(.85) Dia. Through


32(1.26) Dia. Spotface
4 Places

60
(2.36)

Tank Port

120
(4.72)

136
(5.35)
137
(5.39)

DIMENSIONS IN
MILLIMETRES (INCHES)

Sub-plate
BUCGM-10-20/2080/2090

45
(1.77)

14
(.55)
4.7
(.19)

20
(.79)
19
(.75)

32
(1.26)
14
(.55)

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places

120
(4.72)
92
(3.62)
82.5
(3.25)
41.3
(1.63)

7(.28) Dia. 8(.31) Deep


2 Places

190
(7.48)

12.7
(.50)
19
(.75)

44.5
(1.75)
76.2
38
(3.00) (1.50)
88.9
51
(3.50)
(2.01)
204
(8.03)
232
(9.13)

"A" Thd. Through


6 Places

28(1.10) Dia.
"B" Thd. (From Rear)
3 Places

"A" Thd.

"B" Thd.

M20

Rc 1-1/4

BUCGM-10-2080

M20

1-1/4 BSP.F

BUCGM-10-2090

3/4-10 UNC

1-1/4 NPT

Sub-plate Model No.


BUCGM-10-20

268

Unloading Relief Valves

PRESSURE CONTROLS
Cut-in Pressure vs. Cut-out Pressure
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

BUCG-06,10
PSI MPa
18

2500

16

Cut-in Pressure

2000
12
1500
8

1000

Unloading Relif Valves

500

10
1000

15
2000

20

MPa

3000

PSI

Cut-out Pressure

Unloading Pressure vs. Flow


Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

BUCG-06

BUCG-10

PSI MPa

MPa

PSI

1.2

1.0
High Venting
Pressure Feature

0.8

100
75
50
25

Unloading Pressure

Unloading Pressure

125

0.6
Standard

0.4
0.2
0

150

1.0

125

0.8
0.6

75
0.4

50

50

150 L /min

100

10

20

30

40
U.S.GPM

Flow Rate

Standard

0.2

25
0

High Venting
Pressure Feature

100

100

20

300 L /min

200
40

60

Flow Rate

80
U.S.GPM

Pressure Drop for Check Valve


Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

BUCG-06

BUCG-10
PSI MPa
60 0.4
P

40

0.3

Pressure Drop

Pressure Drop

PSI MPa
60 0.4

0.2
20

0.1
0

50

10

20

40
U.S.GPM

30

0.3
0.2

20
0

150 L /min

100

40

0.1
0
0
0

50

100
20

Flow Rate

Viscosity

mm /s
SSU

Factor

40

50

200

40
Flow Rate

For any other viscosity, multiply the factors in the table below.
2

150

15

20

30

77

98

141 186 232 278 324 371 417 464

60

70

80

90

100

250
60

300 L /min
80
U.S.GPM

For any other specific gravity (G'), the pressure drop ( P') may
be obtained from the formula below.
P'= P (G'/0.850)

0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30

Unloading Relief Valves

269

Spare Parts List

BUCG-06-**-30/3080/3090
BUCG-10-**-25/2580/2590

22
18

26

33

20

32

19

28

31

16 29 12 13 14 17

35

21

23

25

30

15

34

27

10

24

11
1

List of Seals
Part Numbers

Quantity

Item

Name of Parts

28

O-Ring

SO-NB-P6

SO-NB-P6

29

O-Ring

SO-NA-P9

SO-NA-P9

30

O-Ring

SO-NB-P11

SO-NB-P9

31

O-Ring

SO-NB-P12

SO-NB-P12

32

O-Ring

SO-NB-P18

SO-NB-P18

33

O-Ring

SO-NB-P24

SO-NB-P32

34

O-Ring

SO-NB-P28

SO-NB-P32

35

O-Ring

SO-NB-P32

SO-NB-P45

BUCG-06

BUCG-10

Note: When ordering the seals, please specify the seal kit number from the table below.

List of Seal Kits


Valve Model Numbers

270

Seal Kit Numbers

BUCG-06

KS-BUCG-06-30

BUCG-10

KS-BUCG-10-25

Unloading Relief Valves

PRESSURE CONTROLS

Brake Valves
Brake valves are used on hydraulic cylinders and in brake circuits of
hydraulic motors. They can brake with any pressure, permitting
smooth stopping.

Graphic Symbols

03
UBGR-06-B
10

Breake Valves

03
UBGR-06-A
10

03
UBGR-06-W
10

Specifications
Model Numbers

Max.
Operating
Pressure

Pres. Adj.
Range

Max. Flow

MPa (PSI)

MPa (PSI)

L/min (U.S.GPM)

UBGR 03 * B 20 *
UBGR 03 * H 20 *
UBGR 06 * 20 *

0.7 - 7.0 (100 - 1020)


3.5 - 25 (510 - 3630)

25
(3630)

UBGR 10 * 20 *

50 (13.2)

0.7 - 25 (100 - 3630)

125 (33.0)

0.7 - 25 (100 - 3630)

200 (52.8)

Model Number Designation


FUBGR

-03

Special Seals

Series Number

Valve Size

F:
Special Seals
for Phosphate
Ester Type
Fluids
(Omit if not
required)

UBGR:
Brake
Valves,
Sub-plate
Mounting

03

06
10

-A
Type
A:
For A-Line
B:
For B-Line
W:
For AB-Lines

-B
Pres. Adj. Range
MPa (PSI)
B: 0.7-7.0
(100-1020)
H: 3.5-25
(510-3630)

-20

Design Number

Design
Standards

None: 0.7-25
(100-3630)

20
Refer to
20
20

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard
90 ............... N. American Design Standard
Consult Yuken when detailed material such as dimensions figures is required.

Breake Valves

271

Semiconductor Type Pressure Switches


These pressure switches have built-in electronic circuit on a semiconductor
pressure sensor and an open collector insulated by a photocoupler has been
used as output. As the use of semiconductor has put movable parts away from
the sensor section, high reliability and durability can be obtained.
These pressure switches are suitable for the applications not only compact,
light weight and vibration-proof are required but also better substitute to
conventional pressure switches.

Model Number Designation


J

Series Number

Type of Mounting

J: Semiconductor
Type Pressure
Switch

T: Threaded
Connection

02

100

11

Valve Size

Max.
Setting Pressure
MPa (PSI)

Design
Number

02

35 : 3.5 (510)
100: 10 (1450)
200 : 20 (2900)
350 : 35 (5080)

11
Cable

Electric Circuit
Trimmer

Specifications

LED Indicator

Model Numbers
Description

JT 02
35 11

JT 02
100 11

JT 02
200 11

JT 02
350 11

Max. Operating
Pressure

MPa
(PSI)

10
(1450)

10
(1450)

20
(2900)

35
(5080)

Proof Pressure

MPa
(PSI)

20
(2900)

20
(2900)

40
(5800)

50
(7250)

Pressure Setting Range

MPa
(PSI)

0.1 3.5
(15 510)

1 10
(145 1450)

2 20
(290 2900)

3.5 35
(510 5080)

Pressure Setting
(ON pressure Setting)

Single adjustment: ON trimmer setting (variable resistor)

Differential Pressure Setting


(OFF Pressure Setting)
Sign on act

Open collector (photocoupler insulated) Maximum


operating voltage : 35 VDC; maximum current: 100 mA

Power Source

10 to 28 VDC (ripple included). A constant-voltage power


supply must be used. Curent consumption: 10 mA.
100 M or more

Insulation Resistance

Repeatability
Operating Temperature Range
Setting Fluctuation with
Temperature Drift
Storage Temperature Range
Dust-proofness
/Water-Proofness
Vibration-resistance
Shock-resistance
Mass

1.5 ms

20 ms (damper contained)
Approx. 0.5 %
-20 to +70 C (-4 to 158 F)

1% or less of the maximum operating pressure


relative to 10 C change.
-40 to +105 C (-40 to 221 F)
IEC Pub. 529 IP54
98 m/s2 (322 ft./s2) (10 55 Hz)
98 m/s2 (322 ft./s2)
17g (.39 lbs.)

Trimmer Rotation Angle: 0 to 260

Instractions
Voltage-proof test should not be carried out as semiconductor has been used.

272

Pressure
Sensor

When the ON pressure, the LED indicator lights.

Output System

Response Time

Case

Single adjustment: DIFF trimmer setting


(-1 to -10% of the ON pressure setting)

Semiconductor Type Pressure Switches

Oil Pressure

Graphic Symbol

PRESSURE CONTROLS

LED Indicator

Differential Pressure
Setting Trimmer
(DIFF Trimmer)

DIMENSIONS IN
MILLIMETRES (INCHES)

Pressure Stting Trimmer


(ON Trimmer)

R 1/4 Thd.

ON Range

15
(.59)
41
(1.61)

2000
(78.7)

Adjustment
1. Before starting, turn the ON and DIFF trimmers fully
clockwise. (Trimmer Rotation Angle:0 260)
2. Turn on the power.
3. < ON pressure setting >
Apply required pressure to the switch. Turn ON trimmer
slowly anti-clockwise and stop it when LED indicator
lights, ON setting obtained.

ON

ON Setting
(Selected on
ON Trimmer)

Differential
Pressure
OFF Setting
(Selected on
DIFF Trimmer)

OFF Range

30
(1.18)

LED Extinguished

4. < Differntial pressure setting >


Gradually reduce pressure to obtain the required OFF
pressure. Then, turn DIFF trimmer anti-clockwise
slowly and stop it when LED indicator goes off. The
OFF setting is now obtained.
5. Make sure if "ON" or "OFF" setting is correct by
working of LED indicator when applying or reducing
pressure repeatedly several times.

Semiconductor Type
Pressure Switches

15
(.59)

DIFF.

PRESSURE SWITCH

34.6
(1.36)

YUKWN KOGYO

30 (1.18) Dia.

LED Light

Four-Conductor Cabele
(5 mm (.197 in.) OD)
RED......
Power Supply
BLK......
Power Supply
WHT......
Output
GRN......
Output

Application Examples of Electrical Circuit


Output Circuit of Semiconductor Type Pressure Switch
(Internal Circuit)
Pressure Switch
WHT

GRN

Output

Output

Direct Relay Drive


Use relay operable at 100 mA or lower.
Connect surge voltage absorption diode (D) in parallel with the relay
coil.
Connect pretective diode (D) between the white and green wires.
Controller
D

Pressure Switch
WHT

V
D

Relay

GRN

0V

D... Diode

The usage below is possible because output circuit is


insulated by a photocoupler.

Connection to Sequential Controller


1. Sink System
Pressure Switch

Sequential Controller Input Unit

1. When AND circuit Two Pressures


The sequential controller is signaled only when pressure switches
No. 1 and 2 are both ON.
Power
Supply
WHT
V

WHT
GRN
RED

Stabilized DC Power Supply

Pressure
Switch No. 1

DC12/24V
Pressure
Switch No. 2

BLK

2. Source System
Pressure Switch

Sequential Controller Input Unit

GRN
WHT
GRN

0V

2. When OR circuit two pressures


The sequential controller is signaled when either of pressure switches
No. 1 and 2 is ON.
WHT

WHT
GRN
RED

Pressure
Switch No. 1

Power
Supply
V
GRN

Stabilized DC Power Supply


DC12/24V

Pressure
Switch No. 2

BLK

Semiconductor Type Pressure Switches

WHT
GRN

0V

273

Pressure Monitoring System


The pressure monitoring system is for watching hydraulic system pressure
and is composed of highly reliable pressure sensor (SJT*-02-10) and
easy-to-use digital pressure monitor (DP*-*-*-10). There is no specific
model number code for the pressure monitoring system itself, therefore,
when ordering, specify the digital pressure monitor and pressure sensor
with respective model number code.

Remote pressure indication


Even if the monitor is located away from the unit, remote pressure
indication can be obtained by combination with special sensors.
Remote-setting pressure sensors
The pressure sensor can be used as a pressure switch with two
contacts: top and bottom. Pressure can be set and checked without
using any other pressure gauge, moreover, such pressure setting and
pressure check can be made when no pressure is applied in the
hydraulic system.

Digital Pressure Monitors


The digital pressure monitor indicates the system pressure and also
despatches signals when the system pressure reaches to the preset
pressure. The monitor can be separated from the sensor and installed
away from the sensor. The monitor and the sensor so separately installed
can be connected by wire, therefore, a long hydraulic piping is not
required. The digital pressure monitor provides high accuracy when it is
used with a special pressure sensor (SJT*-02-10).

Specifications
Model
Numbers

Input Voltage

Output System

0 4.5V / 0 19.6 MPa


(0 4.5V / 0 2842 PSI) Open-collection
output 2,
0 4.5V / 0 34.3 MPa 40 V - 100 mA (max.)
DP35-*-*-10
(0 4.5V / 0 4974 PSI)
DP20-*-*-10

Pressure setting
Total 4 points:
high (HI) and low (LO)
limits for 2 channels
(each set independently)

Pressure Sensor
The pressure sensor uses semiconductors and has no moving parts for
high reliability and durability.
It provides high accuracy when combined with the special monitor
(DP*-*-*-10).

Specifications
Model Numbers

Rated Pres. Range

SJT20-02-10

0 20 MPa
(0 2900 PSI)

SJT35-02-10

0 35 MPa
(0 5080 PSI)

Output Range

Power Supply

Graphic Symbol
0.5 4.5 V

DC 5.0 +
_ 0.5 V

Proportional to supply voltage if this voltage is 5.00 V

Consult Yuken when detailed material such as dimensions figures is required.

274

Pressure Monitoring System

D
FLOW CONTROLS
Graphic
Symbols

Valve Type

Maximum Flow

Maximum
Operating
Pressure

MPa
(PSI)

Flow Control Valves

21
(3050)

FG

01

Flow Control and


Check Valves

21
(3050)

FCG

01

Pilot Operated
Flow Control Valves

21
(3050)

Pilot Operated
Flow Control and
Check Valves

06

10

277

02

03

06

10

277

FHG

02

03

06

10

289

21
(3050)

FHCG

02

03

06

10

289

Restrictors

25
(3630)

SRT/SRG

03

06

10

SRF(Rated Flow)
16

299

One Way Restrictors

25
(3630)

SRCT/SRCG

03

06

10

SRCF(Rated Flow)
16

299

Throttle Modules

25
(3630)

TC1G

01

03

305

25
(3630)

TC2G

01

03

305

Deceleration Valves

21
(3050)

ZT/ZG

03

06

10

310

Deceleration &
Check Valves

21
(3050)

ZCT/ZCG

03

06

10

310

Feed Control Valves

14
(2030)

UCF1G/UCF2G

Needle Valves

35
(5080)

GCT/
GCTR

Throttle & Check


Modules

02

01

03

50

Page

03

20 30

U.S.GPM
500 1000

02

10

100

200 300 500 1000 2000 3000 5000


L/min

50
100

2 3

10

04

318

325

Rated flow stands for approximate flow rate when the pressure drop between inlet and outlet ports of the valve in fully opened condition becomes
0.3 MPa (44 PSI) maximum at fluid's specific gravity of 0.85 and kinematic viscosity of 20 mm2/s (98 SSU).

275

Hydraulic Fluids
Fluid Types
Any type of hydraulic fluids listed in the table below can be used.
Petroleum base oils

Use fluids equivalent to ISO VG 32 or VG 46.

Synthetic fluids

Use phosphate ester or polyol ester fluid. When phosphate ester fluid is used, prefix "F-" to
the model number because the special seals (fluororubber) are required to be used.

Water containing fluids

Use water-glycol fluid.

Note: For use with hydraulic fluids other than those listed above, please consult your Yuken representatives in advance.

Recommended Viscosity and Oil Temperatures


Use hydraulic fluids which satisfy the recommended viscosity and oil temperatures given below.
Name

Viscosity

Flow Control Valves


Flow Control and Check Valves
Pilot Operated Flow Control Valves
Pilot Operated Flow Control and Check Valves
Feed Control Valves

20 - 200 mm2/s
(98 - 900 SSU)

Temperature

-15 - +70C
(5 - 158F)
Restrictors
One Way Restrictors
Throttle Modules
Throttle and Check Modules
Deceleration Valves
Deceleration and Check Valves
Needle Valves

15 - 400 mm2/s
(77 - 1800 SSU)

Control of Contamination
Due caution must be paid to maintaining control over contamination of the hydraulic fluids which may otherwise lead to
breakdowns and shorten the life of the valves. Please maintain the degree of contamination within NAS 1638-Grade 12.
Use 25 m or finer line filter.

276

Flow Controls

FLOW CONTROLS

Flow Control Valves / Flow Control and Check Valves


These valves are pressure and temperature compensating type valves and
maintain a constant flow rate independent of change in system pressure
(load) and temperature (viscosity of the fluid). They control flow rate of the
hydraulic circuit and eventually control speed of the actuator precisely.
Valves with an integral check valve allow a controlled flow and reverse free
flow. Repeated resetting can be made easily with a digital readout.

Specifications
Min. Metred
Flow Capacity
L/min (U.S.GPM)

FG -01- 4 - -11
FCG
8 * *

4(1.06)
8(2.1)

0.02(.005)
{0.04 (.011)}

FG -02-30- -30
* *
FCG
FG -03-125- -30
* *
FCG
FG -06-250- -30
* *
FCG
FG -10-500- -30
* *
FCG

30(7.9)

0.05 (.013)

125(33)

0.2 (.053)

Max.
Approx. Mass
Operating Pressure
kg (lbs.)
MPa (PSI)
14 (2030 )

1.3 (2.9)
3.8 (8.4)
7.9 (17.4)

21 (3050)
250(66)

2 (.53)

23 (50.7)

500(132)

4 (1.06)

52 (115)

The figures in the brace are for pressures above 7 MPa (1020 PSI).

Model Number Designation


F-

FC

-01

-8

-N

-11

Special Seals

Series Number

Type of
Mounting

Valve
Size

Max. Metred Flow Capacity


L/min (U.S.GPM)

Pres. Compensator
Stroke Adjustment

Design
Number

Design
Standards

F:
Special Seals
for Phosphate
Ester Type
Fluids
(Omit if not
required)

F:
Flow Control
Valves

01

4 : 4 ((1.06)
8 : 8 (2.1)

02

30 : 30 (7.9)

03

125 : 125 (33)

06

250 : 250 (66)

10

500 : 500 (132)

FC:
Flow Control and
Check Valves

G:
Sub-plate
Mounting

N:
Applicable only for
Pres. Compensator
Stroke Adjustment
(Option - Omit if
not required)

11

Flow Control Valves


Flow Control and Check Valves

Max. Metred
Flow Capacity
L/min (U.S.GPM)

Model Numbers

30
30

Refer to

30
30

Design Standards: None...........Japanese Standard "JIS" and European Design Standard


90................N. American Design Standard

Attachment

Graphic Symbols

Mounting Bolts
Valve Model
Numbers

Socket Head Cap Screw


Japanese Std. "JIS" &
European Design Std.

N. American Design Std.

Qty.
FG

FG/FCG-01

M5 55 Lg.

No.10-24 UNC

FG/FCG-02

M8 50 Lg.

FG/FCG-03

2-1/4 Lg.

5/16-18 UNC

2 Lg.

M10 75 Lg.

3/8-16 UNC

3 Lg.

FG/FCG-06

M16 130 Lg.

5/8-11 UNC

5 Lg.

FG/FCG-10

M20 160 Lg.

3/4-10 UNC

6-1/2 Lg.

FCG

Option
Pres. compensator stroke adjustment
Can reduce jumping at the start of the actuator.

Flow Control Valves / Flow Control and Check Valves

277

Sub-plate
Japanese Standard "JIS"

European Design Std.

N. American Design Std.

Valve
Model
Numbers

Sub-plate
Model No.

Thread
Size

Sub-plate
Model No.

Thread
Size

Sub-plate
Model No.

Thread
Size

Approx.
Mass
kg (lbs.)

FG
FCG -01

FGM-01X-10

Rc 1/4

FGM-01X-1080

1/4 BSP.F

FGM-01X-1090

1/4 NPT

0.8 (1.8)

FGM-02-20
FGM-02X-20
FGM-02Y-20
FGM-03-20
FGM-03X-20
FGM-03Y-20
FGM-03Z-20
FGM-06X-20
FGM-06Y-20
FGM-06Z-20

Rc 1/4
Rc 3/8
Rc 1/2
Rc 3/8
Rc 1/2
Rc 3/4
Rc 1
Rc 1
Rc 1-1/4
Rc 1-1/2

FGM-02-2080
FGM-02X-2080
FGM-02Y-2080
FGM-03-2080
FGM-03X-2080
FGM-03Y-2080
FGM-03Z-2080
FGM-06X-2080
FGM-06Y-2080
FGM-06Z-2080

1/4 BSP.F
3/8 BSP.F
1/2 BSP.F
3/8 BSP.F
1/2 BSP.F
3/4 BSP.F
1 BSP.F
1 BSP.F
1-1/4 BSP.F
1-1/2 BSP.F

FGM-02-2090
FGM-02X-2090
FGM-02Y-2090
FGM-03-2090
FGM-03X-2090
FGM-03Y-2090
FGM-03Z-2090
FGM-06X-2090
FGM-06Y-2090
FGM-06Z-2090

1/4 NPT
3/8 NPT
1/2 NPT
3/8 NPT
1/2 NPT
3/4 NPT
1 NPT
1 NPT
1-1/4 NPT
1-1/2 NPT

2.3 (5.1)
2.3 (5.1)
3.1 (6.8)
3.9 (8.6)
3.9 (8.6)
5.7 (12.6)
5.7 (12.6)
12.5 (27.6)
16 (35.3)
16 (35.3)

FGM-10Y-20

1-1/2, 2

FGM-10Y-20

1-1/2, 2

FGM-10Y-2090

1-1/2, 2

37 (81.6)

FG
FCG -02

FG
FCG -03

FG
FCG -06
FG
FCG -10

Sub-plates are available. Specify the sub-plate model number from


the table above. When sub-plates are not used, the mounting surface
should have a good machined finish.

FGM-10Y is special type sub-plate to be used with pipe flange. When


ordering FGM-10Y, specify pipe flange kit in addition to FGM-10Y
referring to F3 pipe flanges show on page 821.

Instructions
Min. required pressure difference
The minimum differential pressure between inlet and outlet port is required to obtain the optimum pressure
compensation. It varies according to the flow rate to be set. For details, please refer to the performance curves.
Free flow
Check valve pressure drops vary with flow rates. If models with check valves are used, see free flow pressure drop
characteristics.
Flow adjustment
[F*G-01]
Loosen the locking screw and turn the flow adjustment dial clockwise for increase, and anti-clockwise for decrease. The
dial makes about 4 revolutions from zero to full flow and the valve opening is indicated on the revolution indicator.
(Refer to characteristics of "Metred Flow vs. Dial Position").
After flow adjustments, tighten the locking screw.
[F*G-02, 03, 06, 10]
Loosen the locking screw and turn the flow adjustment handle clockwise for increase, and anti-clockwise for decrease.
Open condition is indicated in digital-scale in built-in revolution indicator (Refer to the characteristics of "Metred Flow
vs. Dial Position").
After flow adjustments, tighten the locking screw.
Line filter
To carry out flow adjustments by as small degree as 2 L/min (.53 U.S.GPM) or less, be sure to use a line filter of 10 m
or finer and install it near the valve inlet.

278

Flow Control Valves / Flow Control and Check Valves

FLOW CONTROLS
FG/FCG-01-*-*-11/1190

4
2

22.5
(.89) Dia.
Fully Extended
81.5(3.21)
66
(2.60)
51
(2.01)
25.5
(1.00)

Pressure Compensator
Stroke Adjustment
(Only for FG
FCG -01- -N )

5
(.20)
Locating Pin
4(.16) Dia.

7 6

13(.51)
Dia.

5.5(.22)
Dia.

INC.
Flow Adjustment Dial

17
(.67)

Controlled Flow
Outlet or
Reversed Free Flow
Inlet Port

Fully Extended
84(3.31)
53.5
(2.11)
45
(1.77)
44
(1.73)

Mounting Surface
(O-Rings Furnished)

Controlled Flow Inlet or


Reversed Free Flow Outlet Port

DIMENSIONS IN
MILLIMETRES (INCHES)

Mounting surface:
F G-02: ISO 6263-AB-06-4-B
F G-03: ISO 6263-AK-07-2-A

FG/FCG-02-30-*-30/3090
FG/FCG-03-125-*-30/3090

Flow Control Valves


Flow Control and Check Valves

5.5(.22) Dia. Through


9(.35) Dia. Spotface
4 Places

9 8

3(.12)

7.5
(.30)

3
0

7.5
(.30)

Locking Screw
2.5(.10) Hex. Soc.
Tightening Torque:
0.25 - 0.3 Nm
(2.2 - 2.7 IN. lbs.)

2 1

16.5
(.65)
31
(1.22)
43
(1.69)
58
(2.28)

Revolution Indicator

Locking Screw
2(.08) Hex. Soc.
Controlled Flow Inlet or
Reversed Free Flow Outlet Port

46
(1.81) Dia.
Fully Extended "C"
D
E
F

S
T
X
U

Pressure Compensator
Stroke Adjustment
(Only for FG
FCG - - -N )

Controlled Flow Outlet or


Reversed Free Flow Inlet Port

K
J

14(.55)
Dia.

234

Revolution Indicator

Model
No.

6
(.24)

"V" Dia. Through


"W" Dia. Spotface
4 Places

Flow Adjustment Handle

Dimensions
C

Locating Pin
6(.24) Dia.
"Y" Places
Mounting Surface
(O-Rings Furnished)
INC.

mm (Inches)
N

96
76.2 38.1
FG -02 116
FCG
(4.57) (3.78) (3.00) (1.50)

9.9
(.39)

104.5 82.6 44.3


(4.11) (3.25) (1.74)

24
(.94)

9.9
(.39)

123
69
40
(4.84) (2.72) (1.57)

8.8
14
39
(.35) (.55) (1.54)

125 101.6 50.8


FG -03 145
FCG
(5.71) (4.92) (4.00) (2.00)

11.7
(.46)

125 101.6 61.8 29.8


(4.92) (4.00) (2.43) (1.17)

11.7
(.46)

152
98
64
41
11 17.5
63
(5.98) (3.86) (2.52) (1.61) (.43) (.69) (2.48)

Flow Control Valves / Flow Control and Check Valves

23
(.91)

279

Mounting surface:
F G-06: ISO 6263-AP-08-2-A

FG/FCG-06-250-*-30/3090
FG/FCG-10-500-*-30/3090

DIMENSIONS IN
MILLIMETRES (INCHES)

Locking Screw
2(.08) Hex. Soc.

46
(1.81) Dia.

Controlled Flow Inlet or


Reversed Free Flow Outlet Port

D
E

Pressure Compensator
Stroke Adjustment
(Only for FG
FCG - - -N )

Fully Extended "C"

S
T
a

U
P

"X" Dia. Through


"Y" Dia. Spotface
4 Places

INC.

Flow Adjustment Handle

Locating Pin
"V" Dia.
2 Places

121

Mounting Surface
(O-Rings Furnished)

Controlled Flow Outlet or


Reversed Free Flow Inlet Port

Z
Only for Flow Control and Check Valves
( FCG- - -N )

Revolution Indicator

Model
No.

Dimensions
C

mm (Inches)
P

180 146.1 73
17 174 133.4
99
44 20.3 184 130 105
65
16
7 17.5 26
10 103
FG -06 198
FCG
(7.80) (7.09) (5.75) (2.87) (.67) (6.85) (5.25) (3.90) (1.73) (.80) (7.24) (5.12) (4.13) (2.56) (.63) (.28) (.69) (1.02) (.39) (4.06)
244 196.9 98.5 23.5 228 177.8 144.5 61
25 214 160 137
85
18 10 21.5 32
7.5 135
FG -10 267
FCG
(10.51) (9.61) (7.75) (3.88) (.93) (8.98) (7.00) (5.69) (2.40) (.98) (8.43) (6.30) (5.39) (3.35) (.71) (.39) (.85) (1.26) (.30) (5.31)

280

Flow Control Valves / Flow Control and Check Valves

FLOW CONTROLS
FGM-01X-10/1080/1090

"A" Thd. (From Rear)


2 Places

51
(2.01)
36
(1.42)
9
(.35)

17
(.67)
16
(.63)

55
(2.17)

43
(1.69)

16.5
(.65)
D

34.5
(1.36)

14
(. 55)

18.5
(.73)

5(.20) Dia. 8(.31) Deep


6
(.24)

5.5(.22) Dia. Through


9(.35) Dia. Spotface
4 Places

22
(.87)

"B" Thd. "C" Deep


4 Places

D
63
(2.48)

6
(.24)

76
(2.99)
88
(3.46)

Sub-plate
Model Numbers

"A" Thd.

"B" Thd.

FGM-01X-10
FGM-01X-1080
FGM-01X-1090

Rc 1/4
1/4 BSP.F
1/4 NPT

M5
M5
No.10-24 UNC

14 (.55)
14 (.55)
15 (.59)

34.5 (1.36)
30.0 (1.18)
34.5 (1.36)

DIMENSIONS IN
MILLIMETRES (INCHES)
79.4
(3.13)
76.2
(3.00)
54
(2.13)
E
31.9
(1.26)

"B" Thd. "C" Deep


4 Places

78
(3.07)
96
(3.78)

10
(.39)

120
(4.72)
140
(5.51)

Sub-plate
Model Numbers

"A" Thd.

FGM-02-20
FGM-02-2080
FGM-02-2090
FGM-02X-20
FGM-02X-2080
FGM-02X-2090
FGM-02Y-20
FGM-02Y-2080
FGM-02Y-2090

Rc 1/4
1/4 BSP.F
1/4 NPT
Rc 3/8
3/8 BSP.F
3/8 NPT
Rc 1/2
1/2 BSP.F
1/2 NPT

16
(.63)
15
(.59)

14
(.55)

9.5
(.37)

22
(.87)

7(.28) Dia. 10(.39) Deep

11.1
(.44)

52.4
(2.06)

23.8
(.94)
11.5
(.45)

8.8(.35) Dia. Through


14(.55) Dia. Spotface
4 Places

"D" Dia. 2 Places

106
(4.17)

FGM-02*-20/2080/2090

82.6
(3.25)

6(.24) Dia.
2 Places

Flow Control Valves


Flow Control and Check Valves

12.5
(.49)

"A" Thd. (From Rear)


2 Places

"B" Thd.

M8

14 (.55)

5/16-18 UNC

18 (.71)

M8

14 (.55)

5/16-18 UNC

18 (.71)

M8

14 (.55)

5/16-18 UNC

18 (.71)

D
11.0 (.43)
11.7 (.46)
11.0 (.43)
14.0 (.55)
15.2 (.60)
14.0 (.55)
14.0 (.55)
15.0 (.59)
14.0 (.55)

54
(2.13)

11.1
(.44)

25
(.98)

51
(2.01)

14
(.55)

35
(1.38)

Flow Control Valves / Flow Control and Check Valves

281

FGM-03*-20/2080/2090

102.4(4.03)

"D" Dia. 2 Places

101.6(4.00)
75(2.95)

"A" Thd. (From Rear)


2 Places

20(.79) Dia. 15(.59) Deep 2 Places

20.6
(.81)

20(.79)
19(.75)

Sub-plate Model Numbers


FGM-03-20
FGM-03-2080
FGM-03-2090
FGM-03X-20
FGM-03X-2080
FGM-03X-2090
FGM-03Y-20
FGM-03Y-2080
FGM-03Y-2090
FGM-03Z-20
FGM-03Z-2080
FGM-03Z-2090

21.5(.85)

125(4.92)

11(.43)

146(5.75)
168(6.61)

"A" Thd.
Rc 3/8
3/8 BSP.F
3/8 NPT
Rc 1/2
1/2 BSP.F
1/2 NPT
Rc 3/4
3/4 BSP.F
3/4 NPT
Rc 1
1 BSP.F
1 NPT

130
(5.12)

101.6
(4.00)

11.1
(.44)

28.6
(1.13)

86.5
(3.41)

0.8
(.03)

"B" Thd. "C" Deep


4 Places

14.2
(.56)

33.2
(1.31) F

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places

"B" Thd.

M10

18 (.71)

3/8-16 UNC

21 (.83)

M10

18 (.71)

3/8-16 UNC

21 (.83)

M10

18 (.71)

3/8-16 UNC

21 (.83)

M10

18 (.71)

3/8-16 UNC

21 (.83)

D
14.0 (.55)
15.0 (.59)
14.0 (.55)
17.5 (.69)
19.0 (.75)
17.5 (.69)

23.0 (.91)

75
(2.95)

20.6
(.81)

11.1
(.44)

86.5
(3.41)

25
(.98)

70
(2.76)

25.6
(1.01)

16.1
(.63)

81.5
(3.21)

40
(1.57)

DIMENSIONS IN
MILLIMETRES (INCHES)

FGM-06*-20/2080/2090

29(1.14) Dia.
2 Places

146.1(5.75)
144.4(5.69)

"B" Thd. "C" Deep


4 Places

104.8(4.13)
D

1.6
(.06)

17(.67) Dia. 10(.39) Deep


2 Places

E
22.2
(.87)

J
K
L

24
(.94)

52
(2.05)

35(1.38)

180(7.09)

19(.75)

212(8.35)
250(9.84)

Sub-plate Model Numbers


"A" Thd.
FGM-06X-20
Rc 1
FGM-06X-2080
1 BSP.F
FGM-06X-2090
1 NPT
FGM-06Y-20
Rc 1-1/4
FGM-06Y-2080
1-1/4 BSP.F
FGM-06Y-2090
1-1/4 NPT
FGM-06Z-20
Rc 1-1/2
FGM-06Z-2080
1-1/2 BSP.F
FGM-06Z-2090
1-1/2 NPT

282

126
(4.96)
174
(6.85)

12.7
(.50)

41.3
(1.63)

104.8
(4.13)

133.4
(5.25)

20.3
(.80)

17.5(.69) Dia. Through


26(1.02) Dia. Spotface
4 Places

"A" Thd. (From Rear)


2 Places

"B" Thd.

M16

30 (1.18)

5/8-11 UNC

35 (1.38)

104.8
(4.13)

22.2
(.87)

104.8
(4.13)

18
(.71)

45
(1.77)

35
(1.38)

34
(1.34)

M16

30 (1.18)

5/8-11 UNC

35 (1.38)

M16

30 (1.18)

99
(3.90)

34
(1.34)

99
(3.90)

23
(.91)

60
(2.36)

40
(1.57)

39
(1.54)

5/8-11 UNC

35 (1.38)

Flow Control Valves / Flow Control and Check Valves

FLOW CONTROLS
FGM-10Y-20/2090
43.5(1.71) Dia.
2 Places
"B" Thd. "C" Deep
8 Places (From Rear)

11
(.43)

20(.79) Dia. 15(.59) Deep


2 Places

50
(1.97)

100
(3.94) SQ.

250
(9.84)

228
(8.98)

80
(3.15)

48
(1.89)

73
(2.87)

68.5
(2.70)
1.6
(.06)

DIMENSIONS IN
MILLIMETRES (INCHES)

73
(2.87)

177.8
(7.00)
144.5
(5.69)
55. 5
(2.19) 36
(1.42)
29
(1.14)
17.3
(.68)

"A" Thd. 32(1.26) Deep


4 Places

198.4
(7.81)
196.9
(7.75)
144.5
(5.69)
140
(5.51)
34.9
73
(1.37) (2.87)

21.5(.85) Dia. Through


32(1.26) Dia. Spotface
4 Places
45
(1.77)
25
(.98)

73
(2.87)
244
(9.61)
284
(11.18)
334
(13.15)

Sub-plate
Model Numbers
FGM-10Y-20
FGM-10Y-2090

48(1.89) Dia.
2 Places

"A" Thd.

"B" Thd.

M20
M16
32 (1.26)
3/4-10 UNC 5/8-11 UNC 34 (1.34)

Flow Control Valves / Flow Control and Check Valves

Flow Control Valves


Flow Control and Check Valves

Pipe Flange

283

Metred Flow vs. Differential Pressure


FG
-01
FCG

Flow Rate

Flow Rate

U.S.GPM L/min
8.2
2.15
8.0
2.10
7.8
2.05
4.2
1.10
4.0
1.05
3.8
1.00
0.022
.0055 0.020
.0050 0.018
0
0

10

500
1000
1500
Differential Pressure

12

10

15

1000
2000
Differential Pressure

10

15

1000
2000
Differential Pressure

20

21

3000 PSI

155
150
145
11
10
9
0

10
1000

15
2000

20

20

40

100

100

128
67
66
65
13.5
13.0

FG
-10
FCG

0
0

284

10

15

1000
2000
Differential Pressure

20

21

MPa

3000 PSI

700 SSU

700 SSU

FG
FCG -06

0 20

3000 PSI

300
500
Viscosity

U.S.GPM L/min
260
68
250
66
64
240
160
42
40
150
38
140
11
2.8
2.6
10
2.4
9

21 MPa

510
500
490
255
250
245
52
50
48

80 100 120 140 160 mm2/s

FG
FCG -03

Flow Rate

Flow Rate

132

60

300
500
Viscosity

40

100

60

80 100 120 140 160 mm2/s

300
500
Viscosity

Differential Pressure
U.S.GPM L/min

700 SSU

0 20 40 60 80 100 120 140 160 mm2/s

FG
FCG -06

L/min
250
245
240

80 100 120 140 160 mm2/s

300
500
Viscosity

U.S.GPM L/min
131
34
125
33
32
119
52.5
13.5
50.0
13.0
12.5
47.5
3.7
.95
3.5
.90
3.3

MPa

Flow Rate

Flow Rate

38

60

FG
FCG -02

Flow Rate

Flow Rate

100

3000 PSI

40

U.S.GPM L/min
31.5
8.00
30.0
28.5
7.50
8.4
2.2
8.0
2.1
7.6
2.0
.0140
0.053
.0135
0.050
.0130
.0125
0.047

20 21 MPa

FG
FCG -03

U.S.GPM L/min
130
33
125
120
31
55
14
50
13
12
45
3.5
.9
.8
3.0
.7
2.5

2.75
2.50

Flow Rate

40

0 20

2000 PSI

Flow Rate

FG
FCG -01

U.S.GPM L/min
2.2
8.4
8.0
2.1
2.0
7.6
1.10
4.2
1.05
4.0
1.00
3.8
.0060 0.022
.0055 0.020
.0050 0.018

14 MPa

FG
FCG -02

U.S.GPM L/min
8.5
32
8.0
30
7.5
28
8.2
2.15
8.0
2.10
7.8
2.05
0.52
.135
.130 0.50
0.48

U.S.GPM
66
65
64

Metred Flow vs. Viscosity

700 SSU

FG
-10
FCG

U.S.GPM L/min
510
134
500
132
130
490
205
54
53
200
52
195
52
13.5
50
13.0
48
0 20
0

40

100

Flow Control Valves / Flow Control and Check Valves

60

80 100 120 140 160 mm2/s

300
500
Viscosity

700

SSU

FLOW CONTROLS
Metred Flow vs. Dial Position
FG
FCG-01
FG
FCG-02

U.S.GPM L/min

1.0

0.5

25

20
15
10

4
2

2
3
Dial Position

5
0

FG -06
FCG

L/min

100

U.S.GPM
140
120
100
80
60
40
20
0

250
200
150
100
50
0
0

100 200 300 400


Handle Position

20
10
0

140
120
100
80
60
40
20
0

35
30

200 300 400


Handle Position

500

100

200 300
400
Handle Position

500

500
400
300
200
100
0
0

500 600

100 200 300 400 500 600


Handle Position

0.2
0
0 1
0

0. 5

1. 0

6
1. 5

Differential Pressure

Flow Rate

PSI
150
125
100
75
50
25
0

8
L/min

1.0
0.8
0.6
0.4
0.2
0
0
0

50
10 20

100

150

30 40
Flow Rate

200

80

MPa
0.6

60

0.4

40
20
0

250
L/min

50 60 70
U.S.GPM

FG
FCG-02

0.2
0
0
0

2. 0 2.5
U.S.GPM

FG -06
FCG

MPa

PSI

5
1

10
2

15

20
5

Flow Rate

PSI
200
150

0.8

50

0.4
0

0
0

30
L/min

PSI

MPa

200

1.5
1.2
0.9
0.6
0.3
0

150
100
50
0

7 8
U.S.GPM

FG
FCG-03

0
0

25
5

50
10

15

75
20

Flow Rate

100
25

125
L/min

30 35
U.S.GPM

FG -10
FCG

MPa
1.4
1.2

100

25

Differential Pressure

0.4

Differential Pressure

Differential Pressure

100
80
60
40
20
0

FG
FCG-01

MPa
0.7
0.6

Differential Pressure

Min. Required Pressure Difference


PSI

FG -10
FCG

L/min

Flow Rate

U.S.GPM
70
60
50
40
30
20
10
0

30

0
0

Flow Rate

8
Flow Rate

Flow Rate

FG -01-8
FCG
FG -01-4
FCG

Flow Rate

1.5

FG
FCG-03

U.S.GPM L/min

Flow Control Valves


Flow Control and Check Valves

U.S.GPM L/min
2.25
8
2.0

100
20

200
40

60

300

400

500
L/min

80 100 120 140


U.S.GPM

Flow Rate

Flow Control Valves / Flow Control and Check Valves

285

Pressure Drop for Reversed Free Flow


Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

60

0.4

Throttle Closed

Pressure Drop

40

0.5

FCG-02
P

MPa

P
Pressure Drop

FC G - 0 1

PSI
80

Throttle Fully Open


(FCG-01-4)

0.3
0.2

20
0

Throttle Fully Open


(FCG-01-8)

0.1
0
0

PSI

1. 0

10

2. 0
Free Flow

12

4.0

FC G - 0 3

0.3

40

0.2
20

0.1
0
0

Pressure Drop

Throttle Closed
0.4
Throttle Fully Open
0.2

1.0

125

10

150

100

20
30
Free Flow

50

6
8
Free Flow

P
Pressure Drop

MPa

150

1.0

125

0.6

75
50

0.4

25

0.2
0
0

U.S.GPM

100

20

200

40

Throttle Closed

0.8

50
25
0

0.6

Throttle Fully Open

0.4
0.2
0
0

200

400

50

600

100
150
Free Flow

800 L/min

200

U.S.GPM

For any other viscosity, multiply the factors


in the table below.
Viscosity

mm2/s 20
SSU

Factor

98

40

60

80

100

186 278 371 464

0.87 1.03 1.14 1.23 1.30

For any other specific gravity (G'), the pressure


drop ( P') may be obtained from the formula
below.
P'= P (G'/0.850)

286

12

14 U.S.GPM

Throttle Fully Open

100
75

10

50 L/min

Throttle Closed

FCG-10
PSI

40

100

200 L/min

40

30

0.8

0
50

20

MPa

150

0
0

10

FCG-06

PSI

P
Pressure Drop

Throttle Fully Open

0.6

25

Throttle Closed

0.4

U.S.GPM

100

50

0.5
60

14 L/min

3. 0

MPa

MPa

75

PSI
80

Flow Control Valves / Flow Control and Check Valves

60
Free Flow

300

80

400

100

L/min

U.S.GPM

FLOW CONTROLS
List of seals
FG -01- - -11/1190
**
FCG
9

8 26 1

35 38 36 37 33 34

6 22 2 27 10 20

29 27 32 20 28 30 31

Section X-X
(FG/FCG-01-*-N Type)

Section Y-Y
(FCG-01 Type)

Section X-X
(FG-01 Type)

List of Seals

List of Seal Kits

5 25 7 24 17

14 19 13 11 16 23 3

Flow Control Valves


Flow Control and Check Valves

Part Numbers Qty.


Item Name of Parts
23
O-Ring
SO-NA-P4
1
24
O-Ring
SO-NB-P9
2
25
O-Ring
SO-NB-P10
1
26
O-Ring
SO-NB-P16
1
27
O-Ring
SO-NB-P14
1
32
O-Ring
SO-NA-P5
1
38
O-Ring
SO-NB-P7
1
Note: When ordering the seals, please specify the
seal kit number from the table below.

12 18 21 15

Valve Model Numbers

Seal Kit Numbers

FG-01
FCG-01

KS-FG-01-11
KS-FCG-01-11

FG/FCG-02-30-*-30/3090
FG/FCG-03-125-*-30/3090
11 27 26 10 29 28

32

22

8 23 35 6

2 24 34 1 33 12 25

X
33

(FCG- Type)

14

30

13

16 15

(FG/FCG- - -N Type)
(FG- Type)

17 19 31

20

21

Section X-X

List of Seal Kits

List of Seals
Item

Name of Parts

28
29
30
31
32
33
34
35

O-Ring
Back Up Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring

Part Numbers
FG -02
FG -03
FCG
FCG
SO-NA-P4
SO-NA-P4
SO-BB-P4
SO-BB-P4
SO-NB-P5
SO-NB-P5
SO-NB-P10A
SO-NB-P16
SO-NB-P12
SO-NB-P18
SO-NB-P14
SO-NB-P14
SO-NB-P18
SO-NB-P28
SO-NB-G25
SO-NB-G35

Qty.
1
1
1
1
1
1
2
1

Valve Model Numbers

Seal Kit Numbers

FG-02
FCG-02
FG-03
FCG-03

KS-FG-02-30
KS-FCG-02-30
KS-FG-03-30
KS-FCG-03-30

Note:When ordering the seals, please specify the seal kit number from the table right.

Flow Control Valves / Flow Control and Check Valves

287

FG/FCG-06-250-*-30/3090
FG/FCG-10-500-*-30/3090
8 40 6

2 40 9 36 10 42 41

37 27

14 30 15
X

26 1

Section X-X
(FG-06/10 Type)

11 35 34 5 17

1 48 43 45 47 46

48

Section X-X
(FCG-10 Type)

Name of Parts

34
35
36
37
39
40
47

O-Ring
Back Up Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring

45

47

List of Seal Kits


Part Numbers
FG -06
FG -10
FCG
FCG
SO-NA-P4
SO-NA-P4
SO-BB-P4
SO-BB-P4
SO-NB-P21
SO-NB-P34
SO-NB-P32
SO-NB-P48
SO-NB-P34
SO-NB-P50
SO-NB-P50
SO-NB-G75
SO-NB-A020
SO-NB-P32

Qty.
1
1
1
2
1
3
1

Valve Model Numbers

Seal Kit Numbers

FG-06
FCG-06
FG-10
FCG-10

KS-FG-06-30
KS-FCG-06-30
KS-FG-10-30
KS-FCG-10-30

Note: When ordering the seals, please specify the seal kit number
from the table right.

288

43

Section X-X
(FCG-06 Type)

List of Seals
Item

7 39 3 23

Flow Control Valves / Flow Control and Check Valves

46

49

FLOW CONTROLS

Pilot Operated Flow Control Valves / Pilot Operated Flow Control and Check Valves
Flow control of these valves is continuously
made by a hydraulically operated pilot
piston mechanism which controls opening
area of the orifice of the valve. With the use
of these valves, shockless operation either in
acceleratio or deceleration can be obtained.
With the compensator for the pressure and
temperature, stable flow control can be
obtained regardless of the changes in the
pressure (load) and temperature (oil
viscosity).

D
T

Graphic Symbols
T

Max.
Min.
Metred Flow
Metred Flow
Capacity
Capacity
L/min (U.S.GPM) L/min (U.S.GPM)
0.05 (.013)
30 (7.9)
0.2 (.053)
125 (33)
2 (.53)
250 (66)
500 (132)
4 (1.06)

Model Numbers
FHG/FHCG-02-30- -13
FHG/FHCG-03-125- -13
FHG/FHCG-06-250- -13
FHG/FHCG-10-500- -13

Max.
Operating
Pressure
MPa (PSI)

Min.
Pilot
Pressure
MPa (PSI)

21
(3050)

1.5
(220)

Approx.
Mass
kg (lbs.)
13 (28.7)
17 (37.5)
32 (70.6)
61 (135)

FHG

Special
Seals

F:
Special
Seals
for
Phosphate
Ester
Type
Fluids
(Omit
if not
required)

FHC
Series
Number
FH:
Pilot
Operated
Flow
Control
Valves
FHC:
Pilot
Operated
Flow
Cont. &
Check
Valves

G
Type of
Mounting

-02

-30

Valve
Size

Max.
Metred Flow
L/min
(U.S.GPM)

02

03
G:
Sub-plate
Mounting
06

10

-N
3

Pressure
Compensator
Stroke Adj.

-O

-A100

With
No
Pilot
Valve

Coil
Type
1

AC:
A100
A120
A200
A240

30 : 30 (7.9)

125 : 125 (33)

250 : 250 (66)

500 : 500 (132)

N:
Applicable
only for Pres.
Compensator
Stroke
Adjustment
(Option Omit if not
required)

O:
Applicable
only for
Without
Pilot
Valve

DC:
D12
D24
D48
AC
DC:
R100
R200

O M

O M
A

O M

FHCG

-N

-13

Type of
Electrical
Connections

Design
Number

Design
Standards

13
None:
Terminal Box
Type
13
N:
With Plug-in
Connector (Din)
13
N:
With Plug-in
Connector (Din)

13

None:
Japanese Std.
"JIS"
90:
N.American
Design Std.

80:
European
Design Std.

1. Both solenoid operated directional valve (DSG-01) and modular valve (MSW-01) can be used as a pilot valve.
If no pilot valve is required, there is no needs to specify the coil type and the electrical connection type of solenoid operated directional valve.
2. The coil types are same as those for DSG-01 Series solenoid operated directional valves. See solenoid ratings on page 345.
3. Pres. compensator stroke adjustment: Can reduce jumping at the start of the actuator.
In the table above, the symbols or numbers highlighted with shade represent the optional extras.
The valves with model number having such optional extras are handles as options, therefore,
please confirm the time of delivery with us before ordering.

Attachment
Mounting Bolts
Valve Model Numbers
FHG/FHCG-02
FHG/FHCG-03
FHG/FHCG-06
FHG/FHCG-10

Socket Head Cap Screw


Japanese Std. "JIS" & European Design Std.
N. American Design Std.
5/16-18 UNC 2 Lg.
M8 50 Lg.
3/8-16 UNC 3 Lg.
M10 75 Lg.
5/8-11 UNC 5 Lg.
M16 130 Lg.
3/4-10 UNC 6-1/2 Lg.
M20 160 Lg.

Qty.
4
4
4
4

Pilot Operated Flow Control Valves / Pilot Operated Flow Control and Check Valves

Pilot Operated Flow Control Valves


Pilot Operated Flow Control and Check Valves

Specifications

F-

289

Sub-plate
Japanese Standard "JIS"

Valve
Model
Numbers
FHG -02
FHCG

FHG -03
FHCG

FHG -06
FHCG
FHG -10
FHCG

Sub-plate
Model No.

European Design Std.

Thread Size

Sub-plate
Model No.

FGM-02-20
FGM-02X-20
FGM-02Y-20
FGM-03-20
FGM-03X-20
FGM-03Y-20
FGM-03Z-20
FGM-06X-20
FGM-06Y-20
FGM-06Z-20

Rc 1/4
Rc 3/8
Rc 1/2
Rc 3/8
Rc 1/2
Rc 3/4
Rc 1
Rc 1
Rc 1-1/4
Rc 1-1/2

FGM-02-2080
FGM-02X-2080
FGM-02Y-2080
FGM-03-2080
FGM-03X-2080
FGM-03Y-2080
FGM-03Z-2080
FGM-06X-2080
FGM-06Y-2080
FGM-06Z-2080

FGM-10Y-20

1-1/2, 2

FGM-10Y-20

Sub-plates are available. Specify the sub-plate model number from


the table above. When sub-plates are not used, the mounting surface
should have a good machined finish.

N. American Design Std.

Thread Size

Sub-plate
Model No.

Thread Size

Approx.
Mass
kg (lbs.)

1/4 BSP.F
3/8 BSP.F
1/2 BSP.F
3/8 BSP.F
1/2 BSP.F
3/4 BSP.F
1 BSP.F
1 BSP.F
1-1/4 BSP.F
1-1/2 BSP.F

FGM-02-2090
FGM-02X-2090
FGM-02Y-2090
FGM-03-2090
FGM-03X-2090
FGM-03Y-2090
FGM-03Z-2090
FGM-06X-2090
FGM-06Y-2090
FGM-06Z-2090

1/4 NPT
3/8 NPT
1/2 NPT
3/8 NPT
1/2 NPT
3/4 NPT
1 NPT
1 NPT
1-1/4 NPT
1-1/2 NPT

2.3 (5.1)
2.3 (5.1)
3.1 (6.8)
3.9 (8.6)
3.9 (8.6)
5.7 (12.6)
5.7 (12.6)
12.5 (27.6)
16 (35.3)
16 (35.3)

1-1/2, 2

FGM-10Y-2090

1-1/2,

37 (81.6)

Sub-plates are common with flow control valves. For dimensions, see
pages 281 to 283.

FGM-10Y is special type sub-plates to be used with pipe flange.


When ordering FGM-10Y, specify the pipe flange kit in addition to
FGM-10Y referring to F3 pipe flanges shown on page 821.

Instructions
Control patterns and flow rate adjustment
1 Set by the pilot flow adj. dial for "A" line.

Dec.

Flow Rate

2 Set by the max. flow adj. screw.

3 Set by the pilot flow adj. dial


for "B" line.
4 Set by the min. adj. screw.

4
T1

Solenoid
OFF
Signal

290

Dec.

T2
Time
ON

OFF

Dec.
Inc.

While the solenoid operated directional valve off ( 4


shown left)
The flow rate is set by the minimum flow adjustment
screw and the actuator operates at the minimum
speed setting.
When the solenoid operated directional valve is
turned on ( 1 shown left)
The flow rate is shifted from minimum to maximum
and the actuator speed is also shifted likewise. The
switching time can be set by the pilot flow adjustment
dial 1 .
When the solenoid operated directional valve is
turned off ( 3 shown left)
The flow rate is shifted from maximum to minimum
and the actuator speed is also shifted likewise. The
switching time can be set by the pilot flow adjustment
dial 3 .

Tightening of flow adjustment screws and dials


To adjust flow rates, slacken the lock nut or the dial
setting screw. After adjustments, tighten the lock nut
or the dial.

Free flow
Check valve pressure drops vary with flow rates. If
models with check valves are used, see free flow
pressure drop characteristics.

Min. required pressure difference


The minimum differential pressure between inlet and
outlet port is required to obtain the optimum pressure
compensation. It varies according to the flow rate to
be set. For details, please refer to the performance
curves.

Line filter
To carry out flow adjustments by as small degree as 2
L/min (.53 U.S.GPM) or less, be sure to use a line filter
of 10 m or finer and install it near the valve inlet.

Pilot Operated Flow Control Valves / Pilot Operated Flow Control and Check Valves

FLOW CONTROLS
Metred Flow vs. Cylinders Stroke
FHG
FHCG -02

U.S.GPM L/min
9
8

U.S.GPM L/min
140
35
120
30
100

30
25

20

15

Flow Rate

Flow Rate

7
6

Min. Metred
Flow Range

10

Max. Metred
Flow Range

2
1
0

FHG -03
FHCG

35

5
0
0 5

10 15

20 25

20

Min. Metred
Flow Range

60
10
0

30 35 40 45 mm

80

Max. Metred
Flow Range

40
20
0
0

10

15

20

25

30

35

40

45 mm

O M

0. 5
1. 0
Cylinders Stroke

1.5 1.75 IN.

FHG
FHCG -06

U.S.GPM L/min
80
300

125

50

200

40

150

Min. Metred
Flow Range

Flow Rate

Flow Rate

1.75 IN.

600

250

Max. Metred
Flow Range

100

20

1.5

150

60

10

1. 0
Cylinders Stroke

FHG
FHCG -10

U.S.GPM L/min

70

30

0.5

50
0
0

10 15

0. 5

20

25

30

1. 0
Cylinders Stroke

35 40

1.5

45 mm

1.75 IN.

100
75

500
400

50

200

25

100

Min. Metred
Flow Range

300

Max. Metred
Flow Range

0
0

10 15

0. 5

20

25 30 35

1. 0
Cylinders Stroke

40 45 mm

1.5 1.75 IN.

Other Characteristics
The following characteristics are the same as for flow
control valves;
Metred Flow vs. Differential Pressure
Metred Flow vs. Viscosity
Min. Required Pressure Difference
Pressure Drop for Reversed Free Flow (only for
models with check valves)

See pages 284 to 286. For reference, the corresponding


model No. of the flow control valves are shown below.
Valve Model No.

Model No.

FHG -02
FHCG

FG -02
FCG

FHG -03
FHCG

FG -03
FCG

FHG -06
FHCG

FG -06
FCG

FHG -10
FHCG

FG -10
FCG

Pilot Operated Flow Control Valves / Pilot Operated Flow Control and Check Valves

Pilot Operated Flow Control Valves


Pilot Operated Flow Control and Check Valves

291

Mounting surface:
FH G-02: ISO 6263-AK-06-2-A
FH G-03: ISO 6263-AM-07-2-A

Terminal Box Type

FHG/FHCG-02-30-*-*-13/1390
FHG/FHCG-03-125-*-*-13/1390

DIMENSIONS IN
MILLIMETRES (INCHES)
"e" Dia. Through
"f" Dia. Spotface
4 Places

Controlled Flow Inlet or


Reversed Free Flow
Outlet Port

Model Numbers
FHG/FHCG-02-30- - -13
FHG/FHCG-02-30- - -1390
FHG/FHCG-03-125- - -13
FHG/FHCG-03-125- - -1390

Fully Extended 331(13.03)


d

t
G 1/2
1/2 NPT
G 1/2
1/2 NPT

60
(2.36)

Note: For dimensions of the valve mounting surface, see the


installation drawing (P.281 and 282) of the sub-plate used
together.
9

Fully Extended
C

n
Rc 1/4
1/4 NPT
Rc 1/4
1/4 NPT

E
D

Controlled Flow Outlet or


Reversed Free Flow Inlet Port

47.5 DC/R:102.2(4.02)
(1.87) AC :98.2(3.87)
47.5
(1.87)

Electrical Conduit Connection


"t" Thd. (Both End)

88.8
(3.50)

Pilot Line Tank Port "T" "n" Thd.


(Rear) Pilot Line Pressure Port "P"
"n" Thd.

Space Needed to Remove


Solenoid-Each End
DC/R:50(1.97)
AC :45.5(1.79)

Manual Actuator
6(.24) Dia.

Pilot Flow Adj. Dial


(For "A" line)

INC.

Lock Nut
19(.75) Hex.
Max. Flow Adjustment Screw
19(.75) Hex.
INC.

75
(2.95)

8
7

Dia.

32
(1.26)

A
3

40
(1.57)

A100

SOL b

(S)

Pilot Flow Adj. Dial INC.


(For "B" line)

6
(.24)

Min. Flow
Adjustment Screw
19(.75) Hex.

N
h

Fully Extended
20(.79)

INC.

Pressure Compensator
Stroke Adjustment
(Only for FH G- - -N )

Mounting Surface
(O-Rings Furnished)

Model
Numbers

Dimensions
C

mm (Inches)
N

96
76.2
127.4
FHG
FHCG -02 (5.02) (3.78) (3.00)

9.9 100.6 82.6 44.3


9
40
23
(.39) (3.96) (3.25) (1.74) (.35) (1.57) (.91)

114.7 125 101.6


FHG
FHCG -03 (4.52) (4.92) (4.00)

11.7
125 101.6 61.8 11.7
64
41
301.8
98
283.5 236.5 195
158
(.46) (4.92) (4.00) (2.43) (.46) (2.52) (1.61) (11.88) (3.86) (11.16) (9.31) (7.68) (6.22)

Model
Numbers

292

Locating Pin 6(.24) Dia.


"j" Places

Dimensions
a

mm (Inches)
e

272.8
69
254.5 207.5 166
129
(10.74) (2.72) (10.02) (8.17) (6.54) (5.08)

38.1
8.8
104
FHG
FHCG -02 (4.09) (1.50) (.35)

14
39
(.55) (1.54)

50.8
11
133
FHG
FHCG -03 (5.24) (2.00) (.43)

17.5
63
(.69) (2.48)

Pilot Operated Flow Control Valves / Pilot Operated Flow Control and Check Valves

FLOW CONTROLS
Models with Plug-in Connector

DIMENSIONS IN
MILLIMETRES (INCHES)

FHG/FHCG-02-30-*-*-N-13/1380/1390
FHG/FHCG-03-125-*-*-N-13/1380/1390

DC/R:146.2(5.76)
AC :142.2(5.60)

Three positions of cable departure are


available by loosening "Lock Nut" as shown.
After location, tighten "Lock Nut" with torque
in the range 10.3 to 11.3 Nm (91 - 100 IN.lbs.).

DC/R:102.2(4.02)
AC :98.2(3.87)
q

51
(2.01)
Pilot Line
Tank Port "T"
"n" Thd.
(Rear) Pilot Line
Pressure Port "P"
"n" Thd.

Cable Departure
Cable Applicable:
Outside Dia.
...... 8-10 mm (.31 - .39 IN.)
Conductor Area
...... Not Exceeding 1.5 mm2
(.0023 SQ. IN.)

SOL b

D
T

A
3

O M
9
7

XX

VV

Dimensions

mm (Inches)

SS

VV

XX

FHG/FHCG-02-30- -A -N

272.5
(10.73)

260.5
(10.26)

207.5
(8.17)

FHG/FHCG-03-125- -A -N

301.5
(11.87)

289.5
(11.40)

236.5
(9.31)

FHG/FHCG-02-30- -D -N

283.5
(11.16)

271.5
(10.69)

207.5
(8.17)

FHG/FHCG-03-125- -D -N

312.5
(12.30)

300.5
(11.83)

236.5
(9.31)

FHG/FHCG-02-30- -R -N

286.5
(11.28)

264.7
(10.42)

207.5
(8.17)

FHG/FHCG-03-125- -R -N

315.5
(12.42)

293.7
(11.56)

236.5
(9.31)

Remarks

39
(1.54)

with AC Solenoid

39
(1.54)

with DC Solenoid

53
(2.09)

with AC DC
Solenoid

(SS)

Model Numbers

Thread Size
Model Numbers

FHG/FHCG-02-30- - -N
FHG/FHCG-03-125- - -N

Japanese Std. "JIS"


Design 13

European Design Std.


Design 1380

N.American Design Std.


Design 1390

"n" Thd.

"n" Thd.

"n" Thd.

Rc 1/4

1/4 BSP.F

1/4 NPT

For other dimensions, refer to "Terminal Box Type".

Pilot Operated Flow Control Valves / Pilot Operated Flow Control and Check Valves

Pilot Operated Flow Control Valves


Pilot Operated Flow Control and Check Valves

Lock Nut

293

Mounting surface:
FH G-06: ISO 6263-AP-08-2-A

Terminal Box Type

FHG/FHCG-06-250-*-*-13/1390
FHG/FHCG-10-500-*-*-13/1390

DIMENSIONS IN
MILLIMETRES (INCHES)

Fully Extended 331(13.03)

Model Numbers
Fully
Extended
C

FHG/FHCG-06-250FHG/FHCG-06-250FHG/FHCG-10-500FHG/FHCG-10-500-

Pilot Line
Tank Port "T"
"q" Thd.
(Rear) Pilot Line
Pressure Port "P"
"q" Thd.

88.8
(3.50)

Electrical Conduit Connection


"r" Thd. (Both End)
A100

A
3

Pilot Flow Adj. Dial


(For "A" line)
INC.

9
8
7

Dia.

Lock Nut
19(.75) Hex.

Max. Flow Adjustment Screw


19(.75) Hex.
INC.

75
(2.95)

32
(1.26)

Manual Actuator
6(.24) Dia.

(U)

r
G 1/2
1/2 NPT
G 1/2
1/2 NPT

Space Needed to Remove


Solenoid-Each End
DC/R:50(1.97)
AC :45.5(1.79)

SOL b

40
( 1.57)

Pilot Flow Adj. Dial INC.


(For "B" line)

q
Rc 1/4
1/4 NPT
Rc 1/4
1/4 NPT

"h" Dia. Through


"m" Dia. Spotface
4 Places

47.5 DC/R:102.2(4.02)
(1.87) AC :98.2(3.87)
47.5
(1.87)

-13
-1390
-13
-1390

Controlled Flow Inlet or


Reversed Free Flow
Outlet Port

n
Pressure Compensator
Stroke Adjustment
(Only for FH G- - -N )

Note: For dimensions of the valve mounting surface, see the


installation drawing (P.282 and 283) of the sub-plate used
together.

60
(2.36)

Controlled Flow Outlet or


Reversed Free Flow Inlet Port

t
e

Min. Flow
Adjustment Screw
19(.75) Hex.
INC.

Mounting Surface
(O-Rings Furnished)

Model
Numbers

Dimensions
C

180 146.1
66.5
FHG
FHCG -06 (2.62) (7.09) (5.75)
FHG
FHCG -10
Model
Numbers

294

Locating Pin
"f" Dia. 2 Places

aa

244 196.9
21
(.83) (9.61) (7.75)

17
174 133.4 73.1 20.3
105
65
18
333.8
130
315.5
268.5
(.67) (6.85) (5.25) (2.88) (.80) (4.13) (2.56) (.71) (13.14) (5.12) (12.42) (10.57)

Z
227
(8.94)

23.5
228 177.8 98.5 25.1
137
85
23
363.8
160
345.5
298.5
257
(.93) (8.98) (7.00) (3.88) (.99) (5.39) (3.35) (.91) (14.32) (6.30) (13.60) (11.75) (10.12)

Dimensions
a

mm (Inches)

mm (Inches)
h

aa

165
7
190
FHG
FHCG -06 (7.48) (6.50) (.28)

16
(.63)

17.5
26
44
103
99
(.69) (1.02) (1.73) (4.06) (3.90)

195
10
220
FHG
FHCG -10 (8.66) (7.68) (.39)

18
(.71)

21.5
32
61
135 144.5
(.85) (1.26) (2.40) (5.31) (5.69)

Pilot Operated Flow Control Valves / Pilot Operated Flow Control and Check Valves

FLOW CONTROLS
Models with Plug-in Connector

DIMENSIONS IN
MILLIMETRES (INCHES)

FHG/FHCG-06-250-*-*-N-13/1380/1390
FHG/FHCG-10-500-*-*-N-13/1380/1390

DC/R:146.2(5.76)
AC :142.2(5.60)

Three positions of cable departure are


available by loosening "Lock Nut" as shown.
After location, tighten "Lock Nut" with torque
in the range 10.3 to 11.3 Nm (91 - 100 IN.lbs.).

DC/R:102.2(4.02)
AC :98.2(3.87)
51
(2.01)

Pilot Line
Tank Port "T"
"q" Thd.
(Rear) Pilot Line
Pressure Port "P"
"q" Thd.

Cable Departure
Cable Applicable:
Outside Dia.
...... 8-10 mm (.31 - .39 IN.)
Conductor Area
...... Not Exceeding 1.5 mm2
(.0023 SQ. IN.)

D
T

Lock Nut

O M

Dimensions

mm (Inches)

UU

XX

YY

FHG/FHCG-06-250- -A -N

333.5
(13.13)

321.5
(12.66)

268.5
(10.57)

FHG/FHCG-10-500- -A -N

363.5
(14.31)

351.5
(13.84)

298.5
(11.75)

FHG/FHCG-06-250- -D -N

344.5
(13.56)

332.5
(13.09)

268.5
(10.57)

FHG/FHCG-10-500- -D -N

374.5
(14.74)

362.5
(14.27)

298.5
(11.75)

FHG/FHCG-06-250- -R -N

347.5
(13.68)

325.7
(12.82)

268.5
(10.57)

FHG/FHCG-10-500- -R -N

377.5
(14.86)

355.7
(14.00)

298.5
(11.75)

Remarks

39
(1.54)

with AC Solenoid

39
(1.54)

with DC Solenoid

53
(2.09)

with AC DC
Solenoid

(UU)

Thread Size
Model Numbers

FHG/FHCG-06-250- - -N
FHG/FHCG-10-500- - -N

Japanese Std. "JIS"


Design 13

European Design Std.


Design 1380

N.American Design Std.


Design 1390

"q" Thd.

"q" Thd.

"q" Thd.

Rc 1/4

1/4 BSP.F

1/4 NPT

For other dimensions, refer to "Terminal Box Type".

Pilot Operated Flow Control Valves / Pilot Operated Flow Control and Check Valves

Pilot Operated Flow Control Valves


Pilot Operated Flow Control and Check Valves

Model Numbers

XX

YY

295

List of seals
Terminal Box Type

Models with Plug-in Connector

FHG/FHCG-02-30-*-*-13/1390
FHG/FHCG-03-125-*-*-13/1390

FHG/FHCG-02-30-*-*-N-13/1380/1390
FHG/FHCG-03-125-*-*-N-13/1380/1390
63

63
49

62

57

SOL b

9
8
7

54

8 9

58

6 7

3 4

60

52
1 2

59

SOL b

50

55

51

53

61

56
11

29

32

10

22

34 23 35 8

6 24 1

2 33 12 25

14 33 30 13 16 15

(FHCG-

Type)

FHG
FHCG - - -N Type

(FHG-

Type)

1 17 19 31 21 20

Section X-X

List of Seals
Item

Name of Parts

29
30
31
32
33
34
35
57
58
59
60
61

O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
Back Up Ring
O-Ring

Part Numbers
FHG -02
FHG -03
FHCG
FHCG
SO-NB-P20
SO-NB-P20
SO-NB-P5
SO-NB-P5
SO-NB-P10A
SO-NB-P16
SO-NB-P12
SO-NB-P18
SO-NB-P14
SO-NB-P14
SO-NB-P18
SO-NB-P28
SO-NB-G25
SO-NB-G35
SO-NB-P9
SO-NB-P9
SO-NB-P10A
SO-NB-P10A
SO-NA-P26
SO-NA-P26
SO-BB-P26
SO-BB-P26
SO-NB-P38
SO-NB-P38

Qty.
1
1
1
1
1
2
1
2
2
2
4
2

Pilot Valves
See page 298 for the pilot valve model numbers to
be used.
List of Seal Kits
Valve Model Numbers
FHG-02
FHCG-02
FHG-03
FHCG-03

Seal Kit Numbers


KS-FHG-02-13
KS-FHCG-02-13
KS-FHG-03-13
KS-FHCG-03-13

Note: When ordering the seals, please specify the seal kit number from the
table right. In addition to the above seals, seals for pilot valves are
included in the seal kit.

296

Pilot Operated Flow Control Valves / Pilot Operated Flow Control and Check Valves

FLOW CONTROLS
Terminal Box Type

Models with Plug-in Connector

FHG/FHCG-06-250-*-*-13/1390
FHG/FHCG-10-500-*-*-13/1390

FHG/FHCG-06-250-*-*-N-13/1380/1390
FHG/FHCG-10-500-*-*-N-13/1380/1390
63

63

62

50

49

SOL b

9
8
7

8 9
6 7

54

61

58

55

3 4

52

1 2

57

SOL b

53

51

14

59

11

56

O M
A

35

17

37

39

27

23
26
1
8

48

40

40

36

10

43

48

45

43

47

45

46

42

47

49

41

(FHG- Type)

(FHCG-06 Type)

Section X-X

46

(FHCG-10 Type)
Section X-X

List of Seals
Item

Name of Parts

35
36
37
39
40
47
57
58
59
60
61

O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
Back Up Ring
O-Ring

Part Numbers
FHG -06
FHG -10
FHCG
FHCG
SO-NB-P20
SO-NB-P20
SO-NB-P21
SO-NB-P34
SO-NB-P32
SO-NB-P48
SO-NB-P34
SO-NB-P50
SO-NB-P50
SO-NB-G75
SO-NB-A020
SO-NB-P32
SO-NB-P9
SO-NB-P9
SO-NB-P10A
SO-NB-P10A
SO-NA-P26
SO-NA-P26
SO-BB-P26
SO-BB-P26
SO-NB-P38
SO-NB-P38

Qty.
1
1
2
1
3
1
2
2
2
4
2

Pilot Valves
See page 298 for the pilot valve model numbers to
be used.
List of Seal Kits
Valve Model Numbers
FHG-06
FHCG-06
FHG-10
FHCG-10

Seal Kit Numbers


KS-FHG-06-13
KS-FHCG-06-13
KS-FHG-10-13
KS-FHCG-10-13

Note: When ordering the seals, please specify the seal kit number from the
table right. In addition to the above seals, seals for pilot valves are
included in the seal kit.

Pilot Operated Flow Control Valves / Pilot Operated Flow Control and Check Valves

Pilot Operated Flow Control Valves


Pilot Operated Flow Control and Check Valves

60

297

List of Pilot Valves


List of Pilot Valves
Type of
Electrical
Conduit
Connections

Terminal
Box
Type

Plug-in
Connector
Type

Pilot Valve Model Numbers


Valve Model Numbers

Item No.62
Throttle and Check
Modular Valves

Remarks

FHG/FHCG-02- 30FHG/FHCG-03-125FHG/FHCG-06-250FHG/FHCG-10-500-

-13
-13
-13
-13

MSW-01-X-50

DSG-01-2B2-

-70

FHG/FHCG-02- 30FHG/FHCG-03-125FHG/FHCG-06-250FHG/FHCG-10-500-

-1390
-1390
-1390
-1390

MSW-01-X-50

DSG-01-2B2-

-7090

N. American Design Std.

FHG/FHCG-02- 30FHG/FHCG-03-125FHG/FHCG-06-250FHG/FHCG-10-500-

-N-13
-N-13
-N-13
-N-13

MSW-01-X-50

DSG-01-2B2-

-N-70

Japanese Std. "JIS"

FHG/FHCG-02- 30FHG/FHCG-03-125FHG/FHCG-06-250FHG/FHCG-10-500-

-N-1380
-N-1380
-N-1380
-N-1380

MSW-01-X-50

DSG-01-2B2-

-N-70

European Design Std.

FHG/FHCG-02- 30FHG/FHCG-03-125FHG/FHCG-06-250FHG/FHCG-10-500-

-N-1390
-N-1390
-N-1390
-N-1390

MSW-01-X-50

DSG-01-2B2-

-N-7090

Note: 1. Fill a coil type (a symbol representing current/voltage) in section marked


2. For the detail of the MSW-01 valve O-rings, see Page 566.
3. For the detail of the DSG-01 valve O-rings, see Page 359.

298

Item No.63
Solenoid Operated
Directional Valves

Japanese Std. "JIS"

N. American Design Std.

Pilot Operated Flow Control Valves / Pilot Operated Flow Control and Check Valves

FLOW CONTROLS

Restrictors / One Way Restrictors


This valve is used to regulate an actuator speed in a circuit where line pressure is almost steady and small fluctuation
of oil flow due to pressure changes is permitted. Integrated check valve allows reversed free flow from outlet to inlet
port. Pressure balanced construction provides less effort in adjustment at high pressure.

Graphic Symbols

D
SRT/SRG
SRT/SRG

SRCT/SRCG

SRCT/SRCG

Model Numbers

Max.
Operating
Pres.

Rated Flow

Valve Name
Threaded Connection

Restrictor

One Way Restrictor

Sub-plate Mounting

L/min
(U.S.GPM)

MPa (PSI)

Approx. Mass
kg (lbs.)
Threaded
Connection

Sub-plate
Mounting

1.5 (3.3)

2.5 (5.5)

3.8 (8.4)

3.9 (8.6)

SRT-03-50/5080/5090

SRG-03-50/5090

30 (7.9)

SRT-06-50/5080/5090

SRG-06-50/5090

85 (22.4)

SRT-10-50/5080/5090

SRG-10-50/5090

230 (60.7)

9.1 (20.1)

7.5 (16.5)

SRCT-03-50/5080/5090

SRCG-03-50/5090

30 (7.9)

1.5 (3.3)

2.5 (5.5)

SRCT-06-50/5080/5090

SRCG-06-50/5090

85 (22.4)

3.8 (8.4)

3.9 (8.6)

SRCT-10-50/5080/5090

SRCG-10-50/5090

230 (60.7)

9.1 (20.1)

7.5 (16.5)

Rated flow stands for approximate flow rate when the pressure
drop between inlet and outlet ports of the valve in fully opened
condition becomes 0.3 MPa (44 PSI) maximum at fluid's specific
gravity of 0.85 and kinematic viscosity of 20 mm2/s (98 SSU).

25 (3630)

25 (3630)

Restrictors
One Way Restrictors

Specifications

Yuken can offer flanged connection valves described below.


For details, contact us.
Model Numbers

Rated Flow
L/min
(U.S.GPM)

SRF/SRCF-10-50
SRF/SRCF-10-5090

230 (60.7)

SRF/SRCF-16-50
SRF/SRCF-16-5090

500 (132)

Max. Operating
Pressure
MPa (PSI)

25 (3630)

Model Number Designation

F-

SR

-03

-50

Special Seals

Series Number

Type of Mounting

Valve Size

Design Number

Design Standards

03

50

06

50

10

50

None: Japanese Std. "JIS"


80: European Design Std.
90: N.American Design Std.

03

50

06

50

10

50

03

50

06

50

10

50

03

50

06

50

10

50

T: Threaded Connection

F:
Special Seals
for Phosphate
Ester Type
Fluids
(Omit if not
required)

SR:
Restrictor
G: Sub-plate Mounting

T: Threaded Connection
SRC:
One Way
Restrictor
G: Sub-plate Mounting

Restrictors / One Way Restrictors

None: Japanese Std. "JIS" &


European Design Std.
90: N.American Design Std.
None: Japanese Std. "JIS"
80: European Design Std.
90: N.American Design Std.
None: Japanese Std. "JIS" &
European Design Std.
90: N.American Design Std.

299

Attachment

Instructions

Mounting Bolts

Flow Adjustment
Slacken the lock nut and turn the flow adjustment
handle anti-clockwise to throttle flow. After achieving
satisfactory performance tighten the lock nut.

Socket Head Cap Screw

Valve Model
Numbers

Japanese Std. "JIS" and


European Design Std.

Qty.

N. American Design Std.

SRG/SRCG-03

M10

45 Lg.

3/8-16 UNC

1-3/4 Lg.

SRG/SRCG-06

M10

50 Lg.

3/8-16 UNC

2 Lg.

SRG/SRCG-10

M10

55 Lg.

3/8-16 UNC

2-1/4 Lg.

Sub-plate
Valve
Model
Numbers

Japanese Standard "JIS"


Sub-plate
Model Numbers

European Design Standard

Thread
Size

Sub-plate
Model Numbers

N. American Design Standard

Thread
Size

Sub-plate
Model Numbers

Thread
Size

Approx. Mass
kg (lbs.)

SRG
SRCG -03

CRGM-03-50

Rc 3/8

CRGM-03-5080

3/8 BSP.F

CRGM-03-5090

3/8 NPT

1.6 (3.5)

CRGM-03X-50

Rc 1/2

CRGM-03X-5080

1/2 BSP.F

CRGM-03X-5090

1/2 NPT

1.6 (3.5)

SRG
SRCG -06

CRGM-06-50

Rc 3/4

CRGM-06-5080

3/4 BSP.F

CRGM-06-5090

3/4 NPT

2.4 (5.3)

CRGM-06X-50

Rc 1

CRGM-06X-5080

1 BSP.F

CRGM-06X-5090

1 NPT

3.0 (6.6)

SRG
SRCG -10

CRGM-10-50

Rc 1-1/4

CRGM-10-5080

1-1/4 BSP.F

CRGM-10-5090

1-1/4 NPT

4.8 (10.6)

CRGM-10X-50

Rc 1-1/2

CRGM-10X-5080

1-1/2 BSP.F

CRGM-10X-5090

1-1/2 NPT

5.7 (12.6)

Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface
should have a good machined finish.
Sub-plates are common with right angle check valves. For dimensions, see page 502.

SRT/SRCT-03-50/5080/5090
SRT/SRCT-06-50/5080/5090
SRT/SRCT-10-50/5080/5090

DIMENSIONS IN
MILLIMETRES (INCHES)

Flow Adjustment Handle


C

INC.

56
(2.20) Dia.

Controlled Flow Inlet or


Reversed Free Flow Outlet Port
"N" Thd.

Controlled Flow Outlet or


Reversed Free Flow Inlet Port
"N" Thd.

"E" Dia.

Model Numbers
SRT/SRCT-03-50
SRT/SRCT-03-5080
SRT/SRCT-03-5090
SRT/SRCT-06-50
SRT/SRCT-06-5080
SRT/SRCT-06-5090
SRT/SRCT-10-50
SRT/SRCT-10-5080
SRT/SRCT-10-5090

300

Fully Extended F

Lock Nut
19(.75) Hex.

Dimensions mm (Inches)

Thd. Size

72
(2.83)

36
(1.42)

44
(1.73)

150.5
(5.93)

53.5
(2.11)

38
Dia.
(1.50)

46
(1.81)

22
(.87)

100
(3.94)

50
(1.97)

58
(2.28)

180
(7.09)

66.5
(2.62)

62
Sq.
(2.44)

64
(2.52)

31
(1.22)

138
(5.43)

69
(2.72)

80
(3.15)

227
(8.94)

86
(3.39)

80
Sq.
(3.15)

82
(3.23)

40
(1.57)

Restrictors / One Way Restrictors

"N" Thd.
Rc 3/8
3/8 BSP.F
3/8 NPT
Rc 3/4
3/4 BSP.F
3/4 NPT
Rc 1-1/4
1-1/4 BSP.F
1-1/4 NPT

FLOW CONTROLS
Mounting surface: ISO5781-AG-06-2-A

SRG/SRCG-03-50/5090

Flow Adjustment Handle


INC.

Lock Nut
19(.75) Hex.

31
(1.22)

56
(2.20) Dia.

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places

11.7
(.46)

33.3
(1.31)
66.7
(2.63)
90
(3.54)

Controlled Flow Inlet or


Reversed Free Flow Outlet Port

30
(1.18)
64
(2.52)

Mounting Surface
(O-Rings Furnished)
6
(.24)

Note: For dimensions of the valve mounting surface, see the dimensional drawing (P.502) of the sub-plate used together.

DIMENSIONS IN
MILLIMETRES (INCHES)

SRG/SRCG-06-50/5090

Restrictors
One Way Restrictors

42.9
(1.69)

Locating Pin
6(.24) Dia.

32
(1.26)

Fully Extended
150.5(5.93)

Controlled Flow Outlet or


Reversed Free Flow Inlet Port

Mounting surface: ISO5781-AH-08-2-A

Flow Adjustment Handle


INC.
56
(2.20) Dia.

Lock Nut
19(.75) Hex.

Controlled Flow Outlet or


Reversed Free Flow Inlet Port

37
(1.46)

60.3
(2.37)
36.5
(1.44)

Fully Extended
180(7.09)

Locating Pin
6(.24) Dia.

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places

11.3
(.44)

39.7
(1.56)
79.4
(3.13)
102
(4.02)

Controlled Flow Inlet or


Reversed Free Flow Outlet Port

35
(1.38)
36
(1.42)
79
(3.11)

Mounting Surface
(O-Rings Furnished)
6
(.24)

Note: For dimensions of the valve mounting surface, see the dimensional drawing (P.502) of the sub-plate used together.

Restrictors / One Way Restrictors

301

Mounting surface: ISO 5781-AJ-10-2-A

SRG/SRCG-10-50/5090

DIMENSIONS IN
MILLIMETRES (INCHES)

Flow Adjustment Handle


INC.
Lock Nut
19(.75) Hex.

42
(1.65)

56
(2.20) Dia.

42.1
(1.66)

84.1
(3.31)

Locating Pin
6(.24) Dia.

44
(1.73)

Fully Extended
227(8.94)

Controlled Flow Outlet or


Reversed Free Flow Inlet Port

11(.43) Dia. Through


17.5(.69) Dia. Spotface
6 Places

11.1
(.44)

48.4
(1.91)
96.8
(3.81)
119
(4.69)

Controlled Flow Inlet or


Reversed Free Flow Outlet Port

40
(1.57)
41
(1.61)
90
(3.54)

Mounting Surface
(O-Rings Furnished)

6
(.24)

Note: For dimensions of the valve mounting surface, see the dimensional drawing (P.502) of the sub-plate used together.

302

Restrictors / One Way Restrictors

FLOW CONTROLS
Metred Flow vs Adjustment Handle Revolutions
Hydraulic Fluid: Viscosity 30 mm2/s (141 SSU), Specific Gravity 0.850

P: Differential Pressure MPa (PSI)

SRT
SRCT
SRG-03, SRCG-03

SRT
SRCT
SRG-06, SRCG-06

8
6

25

30
P=4 (580)
P=2 (290)
P=1 (145)
P=0.5 (70)

20

4
2
0

P=16 (2320)
P=10 (1450)
P=7 (1020)
U.S.GPM L/min
120
30

P=10 (1450)
P=7 (1020)

10
0
0

Flow Rate

Flow Rate

P=25 (3630)
P=20 (2900)
P=16 (2320)
U.S.GPM L/min
45
11 40
10

100

20

80

15

60

10

40

20

P=20 (2900)
P=25 (3630)

Fully Open
Adj. Handle Position (Number of turns)

P=4 (580)
P=2 (290)
P=1 (145)
P=0.5 (70)

0
0

9 10

Fully Open
Adj. Handle Position (Number of turns)

Flow Rate

U.S.GPM
90
80
70
60
50
40
30
20
10
0

Restrictors
One Way Restrictors

SRT
SRCT
SRG-10, SRCG-10
P=16 (2320)
P=10 (1450)

P=20 (2900)
P=25 (3630)

L/min
350
300
250
P=7 (1020)
P=4 (580)
P=2 (290)
P=1 (145)
P=0.5 (70)

200
150
100
50
0
0

10

12

14

Fully Open
Adj. Handle Position (Number of turns)

Pressure Drop
Hydraulic Fluid: Viscosity 30 mm2/s (141 SSU), Specific Gravity 0.850

PSI
50
40
30
20
10
0

MPa
0.4

SRT
SRCT
SRG-06, SRCG-06

Free Flow
Spool Closed

0.3
0.2

Pressure Drop

Pressure Drop

SRT
SRCT
SRG-03, SRCG-03

Controlled Flow
Spool Fully Open

0.1
0
0
0

20

10
2

30
6

40 45 L/min
10

12 U.S.GPM

PSI
50
40
30
20
10
0

MPa
0.4

Free Flow
Spool Closed

0.3
0.2

Controlled Flow
Spool Fully Open

0.1
0

0 20
0

Flow Rate

40
10

60
15

80 100 120 L/min


20

25

30

U.S.GPM

Flow Rate

Pressure Drop

SRT
SRCT
SRG-10, SRCG-10
PSI
70
60
50
40
30
20
10
0

MPa
0.5

Free Flow
Spool Closed

0.4
0.3
0.2

Controlled Flow
Spool Fully Open

0.1
0
0
0

100
20

200
40

60

300 350 L/min


80 90 U.S.GPM

Flow Rate

Applicable only for one way restrictor (Model No. SRC*)

Restrictors / One Way Restrictors

303

List of seals
SRT/SRCT-03-50/5080/5090
SRT/SRCT-06-50/5080/5090
SRT/SRCT-10-50/5080/5090
17 16 10

9
4
15
5

For SRCT

3
2
14
12
11
18
6
7
1
13
8

L i st o f Se a l s
Item

Name of Parts

12
13
14

O-Ring
O-Ring
O-Ring

List of Seal Kits


Part Numbers
SRT -03
SRT -10
SRT -06
SRCT
SRCT
SRCT
SO-NB-P7 SO-NB-P7
SO-NB-P7
SO-NB-P29
SO-NB-P15 SO-NB-P21
SO-NB-P20 SO-NB-P22.4 SO-NB-P36

Valve Model Numbers

Seal Kit Numbers

SRT/SRCT-03
SRT/SRCT-06
SRT/SRCT-10

KS-SRT-03-50
KS-SRT-06-50
KS-SRT-10-50

Qty.
1
1
1

Note: When ordering the seals, please specify the seal kit number from the table
right.

SRG/SRCG-03-50/5090
SRG/SRCG-06-50/5090
SRG/SRCG-10-50/5090
10 17 18
9
4
16

For SRCG

12

15

14

19

6
11
20
7
13
8

L i st o f Se a l s
Item

Name of Parts

12
13
14
15

O-Ring
O-Ring
O-Ring
O-Ring

List of Seal Kits


SRG -03
SRCG
SO-NB-P7
SO-NB-P15
SO-NB-P20
SO-NB-P18

Part Numbers
SRG -06
SRCG
SO-NB-P7
SO-NB-P21
SO-NB-P22.4
SO-NB-P28

SRG -10
SRCG
SO-NB-P7
SO-NB-P29
SO-NB-P36
SO-NB-P32

Valve Model Numbers

Seal Kit Numbers

SRG/SRCG-03
SRG/SRCG-06
SRG/SRCG-10

KS-SRG-03-50
KS-SRG-06-50
KS-SRG-10-50

Qty.
1
1
1
2

Note: When ordering the seals, please specify the seal kit number from the table
right.

304

Restrictors / One Way Restrictors

FLOW CONTROLS

Throttle Modules / Throttle and Check Modules


Used as pilot choke valves for solenoid controlled pilot operated directional valves and pilot operated directional
valves.

D
Graphic Symbols
Throttle Modules

Throttle and Check Modules

Standard Type

With Check

Solenoid Operated
Directional Valve

Standard (Metre-out) Type

Metre-in Type

Solenoid Operated
Directional Valve

01
P AB T

TC1G-01

A B

TC2G-01

Solenoid Operated
Directional Valve

Solenoid Operated
Directional Valve

Solenoid Operated
Directional Valve

Solenoid Operated
Directional Valve

03
P AB T

P AB T

TC1G-03

TC1G-03-C

A B

A B

Throttle Modules
Throttle and Check Modules

Valve Size

TC2G-03-A

TC2G-03

Specifications
Model Numbers
TC1G-01-40/4090
TC2G-01-40/4090
TC1G-03- -40/4090
TC2G-03- -40/4090

Max. Operating
Pressure
MPa (PSI)

Nominal Flow
L/min (U.S.GPM)

0.6 (1.3)

30 (7.9)
25 (3630)
80 (21.1)

0.65 (1.4)
1.6 (3.5)
1.8 (4.0)

Model Number Designation


FTC1
Special Seals

Approx.
Mass
kg (lbs.)

Series Number

-03

Type of
Mounting

Valve
Size

TC1: Throttle Module

F: Special Seals for


Phosphate Ester
Type Fluids (Omit
if not required)

TC2: Throttle and


Check Module

-40

Valve Type

Design
Number

Design
Standards

None: Std. Type


G: Gasket
Mounting

01

None: Std. (Metre-Out)


Type

40
None: Japanese Std.
"JIS" and
European
Design Std.

None: Std. Type


C: With Check Valve

TC1: Throttle Module

TC2: Throttle and


Check Module

-C

G: Gasket
Mounting

03

None: Std. (Metre-Out)


Type
A: Metre-in Type

Throttle Modules / Throttle and Check Modules

40

90: N. American
Design Std.

305

Attachment
Mounting Bolts
If mounting bolts are necessary, order suitable ones selected from the table below. If
mounting bolts from other companies are used, their strength must be 8.8 or up ISO
standards.
Valve
Model
Numbers

Solenoid Operated
Directional Valve
Solenoid
Operated
Directional valve
Throttle module
or Throttle and
check module

Socket Head Cap Screw


Japanese Std. "JIS" &
European Design Std.

TC G-01

M5

70 Lg.

TC G-03

M6

70 Lg.

Solenoid
Operated
Directional valve TC G-01

M5

95 Lg.

M6

100 Lg.

Mounting bolt

Throttle module
or Throttle and
check module

TC G-03

Mounting bolt

N. American
Design Std.
No. 10-24 UNC
2-3/4 Lg.

1/4-20 UNC
2-3/4 Lg.

No. 10-24 UNC


3-3/4 Lg.

1/4-20 UNC
4 Lg.

Qty.

Instructions
Flow adjustment
Slacken the lock nut and turn the flow adjustment screw clockwise caused the flow rate to decrease
After adjustment, be sure to tighten the lock nut.
Mounting surface: ISO 4401-AB-03-4-A

TC2G-01-40/4090
7
(.28)

Tank Port "T"

TC1G-01-40/4090
Cylinder Port "B"

5.5(.22) Dia. Through


4 Places

Fully Extended
91.5
(3.60)

0.75
(.03)
32.5
(1.28)

Fully Extended
96.5
(3.80)
70
(2.76)
31
(1.22)
25.8
(1.02)
15.5
(.61)
5.2
(.20)

17
(.67)

17
(.67)

5
(.20)

Cylinder Port "A"

54
(2.13)
40.5
(1.59)
30.2
(1.19)
21.5
(.85)
12.7
(.50)

Lock Nut
12(.47) Hex.
Pressure Port "P"

11
(.43)

21.5
(.85)
Flow Adjustment Screw
6(.24) Hex.
INC.

Flow Adjustment Screw


6(.24) Hex.
INC.
15
(.59)
25
(.98)

30.7
(1.21)

Mounting Surface
(O-Rings Furnished)

306

Note: For other dimensions, see the figures shown TC2G-01.

DIMENSIONS IN
MILLIMETRES (INCHES)

Throttle Modules / Throttle and Check Modules

FLOW CONTROLS
Mounting surface: ISO 4401-AC-05-4-A

Fully Extended
120
(4.72)
89.5
5
(3.52)
(.20)
17
46
(1.81) (.67)
32.5
(1.28)
21.4
(.84)
6.4
(.25)

Cylinder Port "A"

92
(3.62)
19
54
(.75)
(2.13)
50.8
(2.00)
37.3
(1.47)
27
(1.06)
16.7
(.66)
3.2
(.13)

Pressure Port "P"


Cylinder Port "B"

Tank Port "T"

14.7
(.58)

39.3
(1.55)

Flow Adjustment Screw


7(.28) Hex.
INC.

32
(1.26)

7(.28) Dia. Through


4 Places

Lock Nut
14(.55) Hex.

TC2G-03 ........... 11(.43)


TC2G-03-A ....... 21(.83)

Mounting Surface
(O-Rings Furnished)

With standard sub-plates, the left one of the two tank ports "T" is used but either one may be used.

Throttle Modules
Throttle and Check Modules

TC2G-03-40/4090
TC2G-03-A-40/4090

DIMENSIONS IN
MILLIMETRES (INCHES)

Fully Extended
110
(4.33)
79.5
(3.13)

17
(.67)

5
(.20)

TC1G-03-40/4090
TC1G-03-C-40/4090

27
(1.06)

Flow Adjustment Screw


7(.28) Hex.
INC.

Note: For other dimensions, see the figures shown TC2G-03.

Throttle Modules / Throttle and Check Modules

307

Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU) , Specific Gravity 0.850

Metred Flow vs. Adjustment Revolutions


TC1G-01
TC2G-01

U.S.GPM L/min
30

Flow Rate

4
3

16 MPa
(2320 PSI)
6.3 MPa
(910 PSI)
2.5 MPa
(360 PSI)
1.0 MPa
(145 PSI)
0.4 MPa
(60 PSI)

20
15

10

200

150

A2 B 2

P2

1.5

25

Throttle Fully Closed


A2 A1
B2 B1

250

25 MPa
(3630 PSI)

6
5

2.0

Differential Pressure

TC1G-01
TC2G-01

MPa

PSI
300

Pressure Drop

Pressure Drop

A1 B 1
P1
Throttle Fully Open
P1 P2
A1 A2
B1 B2

1.0

100
0.5

Throttle Fully Open


A2 A1
B2 B1

50

5
1
0

0
0
Closed

0
1

6 6.5
Fully Open

Adjustment Screw Revolutions

10

15

20

25

30
L/min
7

Flow Rate

TC1G-03
TC2G-03

U.S.GPM L/min
22.5
80

25 MPa
(3630 PSI)
16 MPa
(2320 PSI)
6.3 MPa
(910 PSI)
2.5 MPa
(360 PSI)
1.0 MPa
(145 PSI)
0.4 MPa
(60 PSI)

Flow Rate

15

60
50

10

40
30

20

6
800
5
600

10 11.5
Fully Open

A2 B2

P1
P'2

A1 B1
A'2 B'2

Throttle Fully Open


P'1 P'2
Throttle Fully Closed
A2 A1 A'1 A'2
B2 B1 B'1 B'2

P'1

A'1B'1

3 Throttle Fully Open


P1 P2
2 A1 A2 A'2 A'1
B1 B2 B'2 B'1
1

400

P2

200

0
Closed

8
7

1000

10
0

TC1G-03TC2G-03-

MPa

70

Pressure Drop

20

PSI
1200

Differential Pressure

8
U.S.GPM

20

40

60

80

Throttle Fully Open


A2 A1 A'1 A'2
B2 B1 B'1 B'2
100
L/min

Adjustment Screw Revolutions


0

10

15

20

25 27.5
U.S.GPM

Flow Rate
U.S.GPM L/min
22.5
80
20
70

Flow Rate

15

60
50

10

40
30

20

TC1G-03-C
Differential Pressure

For any other viscosity, multiply the factors in the table


below.

25 MPa
(3630 PSI)
16 MPa
(2320 PSI)
6.3 MPa
(910 PSI)
2.5 MPa
(360 PSI)
1.0 MPa
(145 PSI)
0.4 MPa
(60 PSI)

Viscosity

Factor

20

10

11.5
Fully Open

Adjustment Screw Revolutions

308

40

50

60

70

80

90 100

0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30

0
0
Closed

30

98 141 186 232 278 324 371 417 464

For any other specific gravity (G'), the pressure drop ( P')
may be obtained from the formula below.
P'= P (G'/0.850)

10
0

mm2/s 15
SSU 77

Throttle Modules / Throttle and Check Modules

FLOW CONTROLS
List of Seals
TC1G-01-40/4090
TC1G-03-*-40/4090

10

12

11

10

12

11

D
TC1G-03

List of Seals

Throttle Modules
Throttle and Check Modules

TC1G-01

List of Seal Kits

Item

Name of Parts

7
8
9
10

O-Ring
O-Ring
O-Ring
Back Up Ring

Part Numbers
TC1G-01
TC1G-03
SO-NB-A014
SO-NB-P9
SO-NB-P10
SO-NA-P9
SO-NA-P7
SO-BB-P9
SO-BB-P7

Valve Model Numbers


TC1G-01
TC1G-03
TC1G-03-C

Qty.
5
1
1
1

Seal Kit Numbers


KS-TC1G-01-40
KS-TC1G-03-40

With TC1G-01, four O-Rings, Item 7 , are used.


Note: When ordering the seals, please specify the seal kit number from the table right

TC2G-01-40/4090
TC2G-03-*-40/4090

18

23

17

16

13

22

14

24

25

27

19

15

18 23 17 16 20 22

26

13 21 14

24 25

27
19
15
26

TC2G-01

TC2G-03

List of Seals
Item

Name of Parts

22
23
24
25

O-Ring
O-Ring
O-Ring
Back Up Ring

List of Seal Kits


Part Numbers
TC2G-01
TC2G-03
SO-NB-A014
SO-NB-P9
SO-NB-P10
SO-NB-P10
SO-NA-P9
SO-NA-P7
SO-BB-P9
SO-BB-P7

Qty.
5
2
2
2

Valve Model Numbers


TC2G-01
TC2G-03
TC2G-03-A

Seal Kit Numbers


KS-TC2G-01-40
KS-TC2G-03-40

With TC2G-01, four O-Rings, Item 22 , are used.


Note: When ordering the seals, please specify the seal kit number from the table right

Throttle Modules / Throttle and Check Modules

309

Deceleration Valves / Deceleration and Check Valves


These valves are available either with or without an integral check valve which allows free reverse flow. Flow rate
through the valve is regulated by the movement of the spool, which is operated by a cam. When the spool is
depressed, the flow is decreased in Normally Open type valves and increased in Normally Closed type valves. Their
principal use is to control the speed of actuators in machine tools and similar applications.

Normally Closed Type

Normally Open Type

Specifications
Model Numbers
Threaded Connection

Sub-plate Mounting

ZT/ZCT-03- - -22/2280/2290

ZG/ZCG-03- - -22/2290

30 (7.9)

ZT/ZCT-06- - -22/2280/2290

ZG/ZCG-06- - -22/2290

80 (21.1)

ZT/ZCT-10- - -22/2280/2290

ZG/ZCG-10- - -22/2290

200 (52.8)

Model Number Designation


FZC
T
Special Seals

F:
Special Seals
for Phosphate
Ester Type
Fluids
(Omit if not
required)

Series Number

Z:
Deceleration
Valve

ZC:
Deceleration
and
Check Valve

Max. Operating
Pressure
MPa (PSI)

Max. Flow
L/min (U.S.GPM)

21 (3050)

-03

-T

-C

-22

Type of
Mounting

Valve
Size

With Adjustable
Needle Valve for
By-Pass Line

Spool Type

Design
Number

T:
Threaded
Connection

03

G:
Sub-plate
Mounting

03

T:
Threaded
Connection
G:
Sub-plate
Mounting

06
10
06

T:
With Adjustable
Needle Valve
(Omit if not
required)

10
03
06
10
03
06

T:
With Adjustable
Needle Valve
(Omit if not
required)

10

None:
Normally
Open Type
C:
Normally
Closed
Type
None:
Normally
Open Type
C:
Normally
Closed
Type

22
22
22
22
22
22
22
22
22
22
22
22

Approx. Mass kg (lbs.)


Z T

Z G

4.3 (9.5)

4.3 (9.5)

8.7 (19.2)

8.7 (19.2)

17 (37.5)

17 (37.5)

Design Standards
None: Japanese Std. "JIS"
80: European Design Std.
90: N. American Design Std.
None: Japanese Std. "JIS" &
European Design Std.
90: N. American Design Std.
None: Japanese Std. "JIS"
80: European Design Std.
90: N. American Design Std.
None: Japanese Std. "JIS" &
European Design Std.
90: N. American Design Std.

Graphic Symbols

ZT
ZG -

310

ZT
ZG - -T

ZT
ZG - -C

ZT
ZG - -T-C

ZCT
ZCG -

ZCT
ZCG - -T

Deceleration Valves / Deceleration and Check Valves

ZCT
ZCG - -C

ZCT
ZCG - -T-C

FLOW CONTROLS
Instructions
Force to Depress Spool
Model Numbers

Force N (lbs.)

ZT/ZG -03
ZCT/ZCG
ZT/ZG -06
ZCT/ZCG
ZT/ZG
ZCT/ZCG -10

150 (337)
270 (607)
400 (899)
[Viscosity:20 mm2/s (98 SSU)]
cm3 /min (cu.in./min)

Total Leakage
Model Numbers
ZT/ZG
ZCT/ZCG -03
ZT/ZG
ZCT/ZCG -06
ZT/ZG -10
ZCT/ZCG

MPa (PSI)

Pressure
1 (145)

2 (290)

5 (730)

10 (1450)

21 (3050)

9 (.55)

18 (1.10)

44 (2.7)

88 (5.4)

185 (11.3)

9 (.55)

17 (1.04)

43 (2.6)

86 (5.2)

180 (11.0)

10 (.61)

20 (1.22)

49 (3.0)

98 (6.0)

205 (12.5)

Drain Port Back Pressure


Limit the drain port back pressure to 0.1 MPa (15 PSI).
In addition, connect the drain pipe independently and directly to the tank.

Attachment
Mounting Bolts
Valve Model Numbers

Socket Head Cap Screw


Japanese Std. "JIS" and European Design Std.

N. American Design Std.


5/16-18 UNC

75 Lg.

3 Lg.

Qty.

ZG/ZCG-03

M8

ZG/ZCG-06

M10

100 Lg.

3/8-16 UNC

4 Lg.

ZG/ZCG-10

M12

120 Lg.

1/2-13 UNC

4-3/4 Lg.

Deceleration Valves
Deceleration and Check Valves

Total Leakage at Spool Fully Closed

Option
Bypass throttle valves
To allow a metred flow between ports even when the flow is stopped by the spool.

Sub-plate
Valve
Model
Numbers

European Design Standard


Sub-plate
Thread
Model No.
Size
ZGM-03-2180
3/8 BSP.F

N.American Design Standard


Sub-plate
Thread
Model No.
Size
ZGM-03-2190
3/8 NPT

Approx.
Mass
kg (lbs.)

ZG/ZCG-03

Japanese Standard "JIS"


Sub-plate
Thread
Model No.
Size
ZGM-03-21
Rc 3/8

ZG/ZCG-06

ZGM-06-21

Rc 3/4

ZGM-06-2180

3/4 BSP.F

ZGM-06-2190

3/4 NPT

3.8 (8.4)

ZG/ZCG-10

ZGM-10-21

Rc 1-1/4

ZGM-10-2180

1-1/4 BSP.F

ZGM-10-2190

1-1/4 NPT

9 (19.8)

2 (4.4)

Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should
have a good machined finish.

Deceleration Valves / Deceleration and Check Valves

311

ZT/ZCT-03-*-*-22/2280/2290
ZT/ZCT-06-*-*-22/2280/2290
ZT/ZCT-10-*-*-22/2280/2290

DIMENSIONS IN
MILLIMETRES (INCHES)

Total Valve Spool Movement "d"


(Normally Open)
Seal Stroke "e"

Seal Stroke "g"

Lock Nut
13(.51) Hex.

Limit the cam angle to 35

Throttle Stroke "h"

t
b
Port "A"
(See table below)
"q" Thd.
Port "B"
(See table below)
"q" Thd.

Throttle Stroke "f"

"a" Dia. Roller

(Normally Closed)

"j" Dia. Through


"n" Dia. Spotface
4 Places
Drain Port "DR" "r" Thd.
(Connect directly to the tank.)

Y
X

20
(.79)

D
C

Adjustable Needle Valve


for By-Pass Line(Z T- -T)
INC.

Model Numbers
ZTZCT-

Port "A"
Controlled flow
inlet

Port "B"
Controlled flow
outlet

Controlled flow
inlet or Reversed
free flow outlet

Controlled flow
outlet or Reversed
free flow inlet

"q" Thd.

Model Numbers

"r" Thd.

Rc 3/8

Rc 1/4

ZT/ZCT-03- - -2280

3/8 BSP.F

1/4 BSP.F

ZT/ZCT-03- - -2290

3/8 NPT

1/4 NPT

ZT/ZCT-03- - -22

Rc 3/4

Rc 1/4

3/4 BSP.F

1/4 BSP.F

ZT/ZCT-06- - -2290

3/4 NPT

1/4 NPT

ZT/ZCT-10- - -22

Rc 1-1/4

ZT/ZCT-06- - -22
ZT/ZCT-06- - -2280

Rc 1/4
1/4 BSP.F

ZT/ZCT-10- - -2280 1-1/4 BSP.F


ZT/ZCT-10- - -2290

Model Numbers

mm (Inches)

ZT/ZCT-03

80
66
40
102
(4.02) (3.15) (2.60) (1.57)

20
11
82
60
41
(.43) (3.23) (2.36) (1.61) (.79)

11
(.43)

141
58
40
56
(5.55) (2.28) (1.57) (2.20)

ZT/ZCT-06

120
98
82
49
(4.72) (3.86) (3.23) (1.93)

32
11
106
84
57
(.43) (4.17) (3.31) (2.24) (1.26)

11
(.43)

176
81
57
65
27
95
(6.93) (3.19) (2.24) (2.56) (1.06) (3.74)

ZT/ZCT-10

160
132
103
66
(6.30) (5.20) (4.06) (2.60)

40
14
140
112
75
(.55) (5.51) (4.41) (2.95) (1.57)

14
(.55)

224
106
75
80
32
110
(8.82) (4.17) (2.95) (3.15) (1.26) (4.33)

Model Numbers

312

Dimensions

1/4NPT

1-1/4 NPT

Dimensions
X

mm (Inches)

t
24.5
(.96)

ZT/ZCT-03

60
25
35
18
(2.36) (.98) (1.38) (.71)

6
(.24)

10
(.39)

2
(.08)

8
(.31)

2
(.08)

8
(.31)

8.8
(.35)

14
(.55)

ZT/ZCT-06

85
32
50
22
(3.35) (1.26) (1.97) (.87)

8
(.31)

13
(.51)

3
(.12)

10
(.39)

3
(.12)

10
(.39)

11
(.43)

17.5
29
(.69) (1.14)

ZT/ZCT-10

96
40
55
28
(3.78) (1.57) (2.17) (1.10)

10
(.39)

18
(.71)

3
(.12)

15
(.59)

3
(.12)

15
(.59)

13.5
(.53)

21
34
(.83) (1.34)

Deceleration Valves / Deceleration and Check Valves

25
70
(.98) (2.76)

FLOW CONTROLS
ZG/ZCG-03-*-*-22/2290
ZG/ZCG-06-*-*-22/2290
ZG/ZCG-10-*-*-22/2290

DIMENSIONS IN
MILLIMETRES (INCHES)

Adjustable Needle Valve


for By-Pass Line(Z G- -T) INC.
Total Valve Spool Movement "Z"

"X" Dia. Roller

(Normally Closed)

(Normally Open)
Seal Stroke "a"

Throttle Stroke "e"

D
Mounting Surface
(O-Rings Furnished)

Locating Pin
6(.24) Dia.

Port "A"
(See table below)

Drain Port "DR"


(Connect directly
to the tank.)

U
"f" Dia. Through
"g" Dia. Spotface
4 Places

E
H

Port "B"
(See table below)

Model Numbers
ZGZCG-

Model Numbers

Port "A"
Controlled flow
inlet

Port "B"
Controlled flow
outlet

Controlled flow
inlet or Reversed
free flow outlet

Controlled flow
outlet or Reversed
free flow inlet

Dimensions

20
(.79)

6
(.24)

Lock Nut
13(.51) Hex.

mm (Inches)

ZG/ZCG-03

102
(4.02)

80
(3.15)

66
(2.60)

40
(1.57)

11
(.43)

82
(3.23)

60
(2.36)

41
(1.61)

11
(.43)

141
(5.55)

56
(2.20)

25
(.98)

70
(2.76)

ZG/ZCG-06

120
(4.72)

98
(3.86)

82
(3.23)

49
(1.93)

11
(.43)

106
(4.17)

84
(3.31)

57
(2.24)

11
(.43)

176
(6.93)

65
(2.56)

27
(1.06)

95
(3.74)

ZG/ZCG-10

160
(6.30)

132
(5.20)

103
(4.06)

66
(2.60)

14
(.55)

140
(5.51)

112
(4.41)

75
(2.95)

14
(.55)

224
(8.82)

80
(3.15)

32
(1.26)

110
(4.33)

ZG/ZCG-03

60
(2.36)

35
(1.38)

18
(.71)

6
(.24)

10
(.39)

2
(.08)

8
(.31)

2
(.08)

8
(.31)

8.8
(.35)

14
(.55)

24.5
(.96)

ZG/ZCG-06

85
(3.35)

50
(1.97)

22
(.87)

8
(.31)

13
(.51)

3
(.12)

10
(.39)

3
(.12)

10
(.39)

11
(.43)

17.5
(.69)

29
(1.14)

ZG/ZCG-10

96
(3.78)

55
(2.17)

28
(1.10)

10
(.39)

18
(.71)

3
(.12)

15
(.59)

3
(.12)

15
(.59)

13.5
(.53)

21
(.83)

34
(1.34)

Model Numbers

Dimensions

Deceleration Valves
Deceleration and Check Valves

Throttle
Stroke "b"

Limit the cam angle to 35

Seal Stroke "d"

mm (Inches)

Deceleration Valves / Deceleration and Check Valves

313

ZGM-03-21/2180/2190
ZGM-06-21/2180/2190
ZGM-10-21/2180/2190

DIMENSIONS IN
MILLIMETRES (INCHES)

A
J

B
C

"h" Thd. "Y" Deep


4 Places

D
7(.28) Dia. 10(.39) Deep

"a" Dia. Through


"b" C' bore
4 Places

"j" Dia.
"f" Thd. (From Rear)
2 Places

"n" Dia.
"g" Thd. (From Rear)

Thd. Size

Model Numbers

"f" Thd.

"g" Thd.

Rc 3/8

Rc 1/4

ZGM-03-2180

3/8 BSP.F

1/4 BSP.F

ZGM-03-2190

3/8 NPT

1/4 NPT

Rc 3/4

Rc 1/4

ZGM-06-2180

3/4 BSP.F

1/4 BSP.F

ZGM-06-2190

3/4 NPT

1/4 NPT

ZGM-10-21

Rc 1-1/4

Rc 1/4

ZGM-10-2180

1-1/4 BSP.F

1/4 BSP.F

ZGM-10-2190

1-1/4 NPT

1/4 NPT

ZGM-03-21

ZGM-06-21

Model Numbers

mm (Inches)
"h" Thd.

14 (.55)

M8

15 (.59)

5/16-18 UNC

6.2 (.24)

14 (.55)
23 (.91)

M10

24.5 (.96)

3/8-16 UNC

11 (.43)

23 (.91)
11 (.43)

M12

29 (1.14)

1/2-13 UNC

11.7 (.46)
11 (.43)

Dimensions

mm (Inches)

ZGM-03

146
(5.75)

124
(4.88)

80
(3.15)

60
(2.36)

42
(1.65)

20
(.79)

22
(.87)

11
(.43)

85
(3.35)

60
(2.36)

40
(1.57)

20
(.79)

12.5
(.49)

58
(2.28)

ZGM-06

160
(6.30)

138
(5.43)

98
(3.86)

74
(2.91)

53
(2.09)

24
(.94)

20
(.79)

11
(.43)

108
(4.25)

84
(3.31)

57
(2.24)

32
(1.26)

12
(.47)

81
(3.19)

ZGM-10

218
(8.58)

190
(7.48)

132
(5.20)

98
(3.86)

70
(2.76)

34
(1.34)

29
(1.14)

14
(.55)

140
(5.51)

112
(4.41)

75
(2.95)

40
(1.57)

14
(.55)

106
(4.17)

Model Numbers

314

Dimensions

mm (Inches)

ZGM-03

44
(1.73)

26
(1.02)

18
(.71)

11
(.43)

17.5
(.69)

15.2
(.60)

ZGM-06

60
(2.36)

35
(1.38)

18
(.71)

11
(.43)

17.5
(.69)

24.2
(.95)

ZGM-10

87
(3.43)

45
(1.77)

25
(.98)

14
(.55)

21
(.83)

31.5
(1.24)

Deceleration Valves / Deceleration and Check Valves

FLOW CONTROLS
Hydraulic Fluid: Viscosity 20 mm2/s (98 SSU), Specific Gravity 0.850

Pressure Drop for Reversed Free Flow

Metred Flow vs. Spool Depression


Z T-03
Z G-03

ZCT-03
ZCG-03
.4

60

0.4

40

0.3

Spool Closed
Spool Open

10 9
U.S.GPM L/min
8
30

0.2
0

0.1
0
0

10

20

30

40

6
8
Flow Rate

10

50

12

20

10

0 1

Pressure Drop

0 mm

21 MPa
(3050 PSI)
10 MPa
(1450 PSI)

.1
.2
.3
.4 IN.
Spool Depression (Normally Open)

.5

.4

.3

0 IN

.1

.2

13 12
U.S.GPM L/min
22
80
20

0.4
0.2
0
0

50

100

10

20

30
Flow Rate

40

50 55 U.S.GPM

1 MPa
(145 PSI)

20
0
0

.7

Spool Closed

100

20

200

10

12 13 mm

.5
.1
.2
.3
.4
Spool Depression (Normally Open)

IN.

300

40
60
80
Flow Rate

400

Spool Depression (Normally Closed)


.6
.5
.3
. 2 .1
0 IN.
.4

18 16 14 12 10
U.S.GPM L/min
55
200
50

Spool Open
0

5 MPa
(730 PSI)

2 MPa
(290 PSI)

Z T-10
Z G-10

L/min

100 110 U.S.GPM

Flow Rate

21 MPa
(3050 PSI)
10 MPa
(1450 PSI)

40

ZCT-10
ZCG-10

0.4
0.2

0 mm

Differential Pressure

60

25

12

PSI MPa
125
0.8
100
0.6
75

200 L/min

150

Flow Rate

10

9 10 mm

Spool Open

16

Pressure Drop

Z T-06
Z G-06

Spool Closed

0.6

50

5 MPa
(730 PSI)

0.8

Spool Depression (Normally Closed)

1.0

50

Differential Pressure

ZCT-06
ZCG-06

MPa

2 MPa
(290 PSI)

100

1 MPa
(145 PSI)

PSI
150

L/min

14 U.S.GPM

Deceleration Valves
Deceleration and Check Valves

Pressure Drop

0.5

20

Spool Depression (Normally Closed)


.3
.2
.1
0 IN.

MPa

Flow Rate

PSI
80

40

160

30

120

20

80

10

40

0 mm

Differential Pressure

1 MPa
(145 PSI)
2 MPa
(290 PSI)
0
0 2 4 6 8

21 MPa
(3050 PSI)
10 MPa
(1450 PSI)
5 MPa
(730 PSI)
10 12 14 16 18 mm

.1
.2
.3
.4
.5
.6
.7 IN.
Spool Depression (Normally Open)

Deceleration Valves / Deceleration and Check Valves

315

Hydraulic Fluid: Viscosity 20 mm2/s (98 SSU) , Specific Gravity 0.850

Metred Flow for Needle Valve

U.S.GPM
2.0

L/min
7
6

1.5
Flow Rate

ZT /ZCT-03-T
ZG/ZCG-03-T

5
4

1.0

3
.5

1
0
0
Fully
Closed

Differential Pressure
21 MPa
(3050 PSI)
10 MPa
(1450 PSI)
5 MPa
(730 PSI)
2 MPa
(290 PSI)
1 MPa
(145 PSI)
1

Choke Adj. Position rev

ZT /ZCT-06-T
ZG/ZCG-06-T
U.S.GPM
2.0

L/min
7
6

1.5
Flow Rate

5
4

1.0

3
2

.5

1
0

0
Fully
Closed

Differential Pressure
21 MPa
(3050 PSI)
10 MPa
(1450 PSI)
5 MPa
(730 PSI)
2 MPa
(290 PSI)
1 MPa
(145 PSI)
1

Choke Adj. Position rev

ZT /ZCT-10-T
ZG/ZCG-10-T
U.S.GPM
2.0

Flow Rate

1.5
1.0
.5
0

316

L/min Differential Pressure


21 MPa
7
(3050 PSI)
6
10 MPa
(1450 PSI)
5
5 MPa
4
(730 PSI)
3
2 MPa
(290 PSI)
2
1 MPa
(145 PSI)
1
0
0
1
2
3
Fully
Choke
Adj.
Position
rev
Closed

Deceleration Valves / Deceleration and Check Valves

FLOW CONTROLS
List of Seals
ZT/ZCT-03-*-*-22/2280/2290
ZT/ZCT-06-*-*-22/2280/2290
ZT/ZCT-10-*-*-22/2280/2290
1

17 18 4

15 16

With Adjustable Needle Valve


for By-Pass Line
ZT - -T
ZCT

With Check Valve


(ZCT- )

5 14
11 19 10

1
6
25
20

21
12
22
17

23

List of Seals
Item

Name of Parts

List of Seal Kits


Part Numbers
ZT -06
ZCT
SO-NB-P36

ZT -10
ZCT
SO-NB-P49

Qty.

Valve Model Numbers

Seal Kit Numbers

17

O-Ring

ZT -03
ZCT
SO-NB-P32

18

O-Ring

SO-NA-P20

SO-NA-P25

SO-NA-P32

ZT-10

KS-ZT-10-22

19

O-Ring

SO-NB-P12

SO-NB-P18

SO-NB-P22A

ZCT-03

KS-ZCT-03-22

20

O-Ring

SO-NA-P5

SO-NA-P5

SO-NA-P5

ZCT-06

KS-ZCT-06-22

21

Back Up Ring

SO-BB-P5

SO-BB-P5

SO-BB-P5

ZCT-10

KS-ZCT-10-22

ZT-03

KS-ZT-03-22

ZT-06

KS-ZT-06-22

Note: When ordering the seals, please specify the seal kit number from the table right.

ZG/ZCG-03-*-*-22/2290
ZG/ZCG-06-*-*-22/2290
ZG/ZCG-10-*-*-22/2290
1

18 20 4 16 17 7

With Adjustable Needle Valve


for By-Pass Line
ZG - -T
ZCG

With Check Valve


(ZCG- )
5 14
22 10 9

Deceleration Valves
Deceleration and Check Valves

1
24

11 1
6
28
23
24

18
3

12

19

25

15

26

21

13
27

List of Seals
Part Numbers
ZG -06
ZCG
SO-NB-P36

ZG
ZCG-10
SO-NB-P49

Qty.

O-Ring

ZG -03
ZCG
SO-NB-P32

Valve Model Numbers

19

O-Ring

SO-NB-P18

SO-NB-P28

SO-NB-P32

ZG-03

KS-ZG-03-22

20

O-Ring

SO-NA-P20

SO-NA-P25

SO-NA-P32

ZG-06

KS-ZG-06-22

21

O-Ring

SO-NB-P9

SO-NB-P14

SO-NB-P14

ZG-10

KS-ZG-10-22

22

O-Ring

SO-NB-P12

SO-NB-P18

SO-NB-P22A

ZCG-03

KS-ZCG-03-22

23

O-Ring

SO-NA-P5

SO-NA-P5

SO-NA-P5

ZCG-06

KS-ZCG-06-22

SO-BB-P5
SO-BB-P5
SO-BB-P5
Back Up Ring
24
1
Note: When ordering the seals, please specify the seal kit number from the table right.

ZCG-10

KS-ZCG-10-22

Item

Name of Parts

18

List of Seal Kits

Deceleration Valves / Deceleration and Check Valves

Seal Kit Numbers

317

These valves are the combination of flow control valve, a deceleration valve and
a check valve and used mainly for controlling rapid traverse and feed cycles
machine tools. Switching from rapid traverse to feed is made by a cam
operation, and fine feed control is accomplished by dial rotation regardless of
pressure and oil temperature variation. Rapid return is free of cam actuation.

Specifications
Metred Flow
Range
L/min (U.S.GPM)

Model Numbers

UCF1G-01-4-A- -11
UCF1G-01-4-B- -11
UCF1G-01-4-C- -11
UCF1G-01-8-A- -11
UCF1G-01-8-B- -11
UCF1G-01-8-C- -11
UCF1G-03-4- -10
UCF1G-03-8- -10
UCF2G-03-4- -10
UCF2G-03-8- -10
UCF1G-04-30-30
UCF2G-04-30-30

Max. Flow
L/min
(U.S.GPM)

Fine
Feed

Feed

Max.
Max.
Reversed
Operat- Approx.
Free Flow
ing
Mass
L/min
Pressure kg (lbs.)
(U.S.GPM) MPa (PSI)

16 [12]
(4.2 [3.2])

0.03-4
(.008-1.06)
12 [8]
2
(3.2 [2.1])
{0.05-4}
8 [4]
({.013-1.06})
(2.1 [1.06])
0.03-8
(.008-2.1)
16 [8]
2
(4.2 [2.1])
{0.05-8}
12 [4]
({.013-2.1})
(3.2 [1.06])
40 [40]
(10.6 [10.6])

80 [40]
(21.1 [10.6])

14
(2030)

0.05-4
(.013-1.06)
0.05-8
(.013-2.1)

0.1-4
(.026-1.06)
40 [40]
(10.6 [10.6])
0.1-8
(.026-2.1)

0.05-4
(.013-1.06)
0.05-4
(.013-1.06)

0.1-22
(.026-5.8)
0.1-22
(.026-5.8)

1.6
(3.5)

20
(5.3)

20 [12]
(5.3 [3.2])

0.1-17
(.026-4.5)

40
(10.6)

2.6
(5.7)

40
(10.6)

2.7
(6.0)
6.5
(14.3)

80
(21.1)

9.2
(20.3)

1. The maximum flow rates are values with the deceleration valve and the flow control valve fully open.
The values in [ ] are maximum flow rates with the deceleration valve fully open and the flow
control valve fully closed.
2. The values in { } are for pressures above 7 MPa (1020 PSI).

Model Number Designation


FSpecial
Seals

F-:
Special
Seals for
Phosphate
Ester Type
Fluids
(Omit if not
required)

UCF1
Series
Number

UCF1:
Single
Feed
Control

G
Type of
Mounting

G:
Gasket
Mounting

-01

-4

-A

-E

-11

Valve
Size

Nominal Metred
Flow
L/min (U.S.GPM)

Deceleration Valve
Max. Flow
L/min (U.S.GPM)

Drain Connection

Design
Number

01

4: 4 (1.06)
8: 8 (2.1)

A:12 (3.2)
B: 8 (2.1)
C: 4 (1.06)

03

4: 4 (1.06)
8: 8 (2.1)

04
UCF2:
Double
Feed
Control

G:
Gasket
Mounting

03
04

30:30 (7.9)
4: 4 (1.06)
8: 8 (2.1)
30:30 (7.9)

Design Standards: None. . . . . . . . . Japanese Standard "JIS" and European Design Standard
90. . . . . . . . . . . . N. American Design Standard

318

Feed Control Valves

None: Internal
Drain
E: External Drain

Design
Standards

11

10
Refer to

None: External Drain

30

None: Internal
Drain
E:External Drain

10

None: External Drain

30

FLOW CONTROLS
Graphic Symbols
A

B
A

UCF1G-01-

UCF1G-01- -E

UCF1G-03-

UCF1G-03- -E
UCF1G-04

UCF2G-03-

UCF2G-03- -E
UCF2G-04

Attachment
Mounting Bolts

Socket Head Cap Screw


Japanese Std. "JIS" & European Design Std.

N. American Design Std.

Qty.

UCF1G-01

M6

55 Lg.

1/4-20 UNC

2-1/4 Lg.

UCF1G-03

M6

55 Lg.

1/4-20 UNC

2-1/4 Lg.

UCF2G-03

M6

55 Lg.

1/4-20 UNC

2-1/4 Lg.

UCF1G-04

M10

70 Lg.

3/8-16 UNC

2-3/4 Lg.

UCF2G-04

M10

70 Lg.

3/8-16 UNC

2-3/4 Lg.

Instructions
Allowable pressures at controlled flow outlet
If internal drain types of UCF1G-01 or 03 or UCF2G-03
are used, use them in metre-out circuits in order to limit
the valve outlet pressure to the valves shown below.
In addition, external drain types can also be used in metrein circuits.

Required Force for Spool Push Down


Model Numbers
UCF1G-01
UCF1G-03

Model Numbers

Internal
Drain
Type

Allowable
Outlet Port
Back Pres.
MPa (PSI)

UCF1G-03-

0.3 (44)

100 (22.5)
80 (18.0)

Internal drain type

170 (38.2)
90 (20.2)

Internal drain type

170 (38.2)

External drain type

130 (29.2)

UCF1G-04

External drain type

170 (38.2)

UCF2G-04

External drain type

170 (38.2)

Line filter
To carry out flow adjustments by as small degree as 2
L/min (.53 U. S. GPM) or less, be sure to use a line filter,
10 m or less, near the valve inlet.

UCF1G-03- -E
UCF1G-04

Internal drain type


External drain type

Note: The push down forces are with the maximum allowable pressure
at the port concerned, which is controlled flow outlet "B" for
internal drain types or the drain port for internal drain types.

UCF2G-03UCF1G-01- -E

External
Drain
Type

Force
N (lbs.)

External drain type

UCF2G-03

UCF1G-01-

Drain Type

Feed Control Valves

Valve
Model Numbers

14 (2030)

UCF2G-03- -E
UCF2G-04

Minimum required pressure difference


The minimum pressure differential between inlet and
outlet port is required to obtain the optimum pressure
compensation. It varies accordingly to the flow rate to be
set. For details, refer to the performance curve.
Spool push down level
Limit the spool push down level within the allowable
maximum stroke range shown in the installation drawings.
Allowable drain port back pressure
Limit to 0.1 MPa (15 PSI).
In addition, connect the drain pipe independently and
directly to the tank. (This applies only to external drain
types.)

Flow adjustment
[UCF1G-01, UCF G-03]
Loosen the locking screw and turn the flow adjustment
dial clockwise for increase, and anti-clockwise for
decrease.
The dial makes about four revolutions from zero to
full flow and the valve opening is indicated on the
revolution indicator.
After flow adjustment, tighten the locking screw.
[UCF G-04]
Loosen the locking screw and turn the flow adjustment
handle clockwise to increase, and anti-clockwise to
decrease.
Open condition is indicated in digital-scale in built-in
revolution indicator.
After flow adjustment, tighten the locking screw.

Feed Control Valves

319

Min. Required Pressure Difference


UCF1G-01

60
40
20
0

2
3
4
Metred Flow

0 1 2 3 4 5 6 7 8 9

5 5.5 U.S.GPM

PSI

0.5

40

0.3
0.2

20
0

.5

1.0 1.5 2.0


Metred Flow

0.1
0

80

.5

0.5
0.4

40

0.3
0.2

20

1.0
1.5
Metred Flow

0.1
0
0

8 L/min

2.0

U.S.GPM

10

UCF1G-01-*-*-*-11/1190

3
4
5
Metred Flow

7
(.28)
63
(2.48)
49
(1.93)
42.5
(1.67)
30
(1.18)
27
(1.06)
12
(.47)
20.5
(.81)
33
(1.30)
50(1.97)
66(2.60)

22.5(.89)
Dia.

Limit the cam


angle to 30
13.5
(.53)
30
28
(1.18)
(1.10)
84(3.31)

17
(.67)

25

30 L/min
7

4
(.16)

44(1.73)

Flow Adjustment
Dial

45(1.77)

INC.

Mounting surface should have


a good machined finish.

Locating Pin.
4(.16) Dia.

Name
of Port

"X"

Port "A"
Port "B"

11.5
(.45)

Drain Port

3.5
(.14)

Mounting Surface
(O-Rings Furnished)

53(2.09)
Drain Port
Fully Extended
84(3.31)

80(3.15)

Only External drain type (UCF1G-01- - -E) have a machined finish.

320

8 U.S.GPM

Mounting Surface

15(.59)
Locking Screw
2.5(.10) Hex. Soc. 16.4(.65)
Tightening Torque: 4
0.25 - 0.3 Nm
(.16)
(2.2 - 2.7 IN. lbs.)
Revolution
Indicator

11(.43) Dia. Roller

6 7 8

7
(.28)

20

DIMENSIONS IN
MILLIMETRES (INCHES)

Seal Stroke 1.5(.06)

7(.28) Dia. Through


11(.43) Dia. Spotface
4 Places
Port "B"
Controlled Flow Outlet
or Reversed Free Flow
Inlet Port

15

Port "A"
Controlled Flow Inlet or
Reversed Free Flow Outlet Port

Total Valve Spool Movement


5.5 to 6.5 (.22 to .25)

Throttle Stroke
4(.16)

2.5 U.S.GPM

MPa
0.6

60

0
0 1

L/min

UCF1G
UCF2G -04

0.6
0.4

20

UCF2G-03

MPa
0.7

60

40

L/min

Differential Pressure

Differential Pressure

80

60

0
0 2 4 6 8 10 12 14 16 18 20

PSI
100

80

MPa
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0

Max. "X" Dia.

80

UCF1G-03
PSI
100

MPa
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0

Differential Pressure

Differential Pressure

PSI
100

Feed Control Valves

FLOW CONTROLS
UCF1G-03-*-*-10/1090

Locating Pin.
4(.16) Dia.

117(4.61)

Drain Port

4
(.16)

Only external drain type (UCF1G-03- -E) have a machined finish.

D
A

DIMENSIONS IN
MILLIMETRES (INCHES)

Mounting Surface

28.5
(1.12)

Locking Screw
2.5(.10) Hex. Soc.
Tightening Torque:
0.25 - 0.3 Nm
(2.2 - 2.7 IN. lbs.)

27.5
(1.08)
90(3.54)

34(1.34)
13.5(.53)

INC.

13(.51)
29(1.14)
51.5(2.03)

18(.71)

4
(.16)

16.4
(.65)

7(.28) Dia. Through


11(.43) Dia. Spotface
4 Places
Drain Port

4
(.16)

Locating Pin.
4(.16) Dia.

22.5
(.89) Dia.

Throttle Stroke 2 (.08)

45(1.77)
46(1.81)

Mounting surface
should have a
good machined
finish.
Max. "X" Dia.

Total Valve Spool Movement


7.5 to 9.0 (.30 to .35)
INC.
11(.43) Dia. Roller
Feed Flow Adjustment Dial
Limit the cam
Revolution Indicator
angle to 30

Port "A"
Controlled Flow Inlet or
Reversed Free Flow Outlet Port
Fine Feed Flow
Adjustment Dial
6.5
(.26)

11.5
(.45)

54(2.13)

104(4.09)

Feed Stroke 4.2 (.17)

68(2.68)
55(2.17)
49(1.93)
41.5(1.63)

Port "A"
Port "B"

Fully Extended
84(3.31)

Fine Feed Stroke 1.8 (.07)

Name
of Port

"X"

Port "A"
Port "B"

11.5
(.45)

Drain Port

4
(.16)

Mounting Surface
(O-Rings Furnished)

54(2.13)
Fully Extended
84(3.31)

72(2.83)
84(3.31)
6.5
(.26)

"X"

Feed Control Valves

INC.

UCF2G-03-*-*-10/1090

Port "B"
Controlled Flow
Outlet or Reversed
Free Flow Inlet Port

Name
of Port

45(1.77)

Drain Port

84(3.31)

Mounting Surface
(O-Rings Furnished)

44(1.73)

Flow Adjustment
Dial

69(2.72)

Mounting surface should have


a good machined finish.

4
(.16)
Revolution
Indicator
89.5(3.52)

31(1.22) 28(1.10)

41.5
(1.63)
13.5(.53)

55(2.17)
49(1.93)

68(2.68)

6.5
(.26)

29
(1.14)
51.5(2.03)

Mounting Surface
4
(.16)

Max. "X" Dia.

Limit the cam


angle to 30

Port "A"
Controlled Flow Inlet or
Reversed Free Outlet Port

7(.28) Dia. Through


11(.43) Dia. Spotface
4 Places
Port "B"
Controlled Flow Outlet
or Reversed Free Flow
Inlet Port
6.5
(.26)

Locking Screw 2.5(.10) Hex. Soc.


Tightening Torque:
18(.71)
0.25 - 0.3 Nm
(2.2 - 2.7 IN. lbs.)
16.4(.65)

11(.43) Dia. Roller

22.5(.89)
Dia.

Total Valve Spool Movement


6.0 to 7.0 (.24 to .27)
Seal Stroke 1.5 (.06)
Throttle Stroke4.5(.18)

104(4.09)
117(4.61)

Only external drain type (UCF2G-03- -E) have a machined finish.

Feed Control Valves

321

UCF1G-04-30-30/3090
Mounting Surface
Total Valve Spool Movement
8 to 9 (.31 to .35)

Mounting surface should


have a good machined finish.
18(.71) Dia. Roller

Throttle Stroke 6(.24)

24.5(.96)

Limit the cam


angle to 30

Port "A"
Controlled Flow Inlet or
Reversed Free Flow
Outlet Port

44
(1.73)

Locking Screw
2(.08) Hex. Soc.

Name
of Port

"X"

Port "A"
Port "B"

15.5
(.61)

Drain Port

8.5
(.33)

Two Locating Pins


6(.24) Dia.

43
(1.69)
46
(1.81)
130
(5.12)

20(.79)

55(2.17)

67(2.64)

6
(.24)

Revolution Indicator

10
(.39)
96(3.78)

76(2.99)

6
(.24)

Max. "X" Dia.

28(1.10)

Seal Stroke 2(.08)

123

Mounting Surface
(O-Rings Furnished)
20(.79)

Port "B"
Controlled Flow
Outlet or Reversed
Free Flow Inlet Port

40
(1.57)
60
(2.36)
90
(3.54)

10
(.39)

140
(5.51)
160
(6.30)

54
(2.13)
55
(2.17)
69
(2.72)

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places
Flow Adjustment
Handle
46(1.81) Dia.

123
(4.84)

INC.
Drain Port

DIMENSIONS IN
MILLIMETRES (INCHES)

UCF2G-04-30-30/3090
Total Valve Spool Movement
13 to 14 (.51 to .55)

31.5(1.24)

18(.71) Dia. Roller

Fine Feed Stroke 4(.16)


Feed Stroke 4(.16)
Throttle Stroke 5(.20)

Revolution Indicator

Locking Screw
2(.08) Hex. Soc.
Two Locating Pins
6(.24) Dia.

52
(2.05)
60
(2.36)
150
(5.91)

20(.79)

22(.87)

57.5(2.26)

82(3.23)

90(3.54)

10
(.39)

50
(1.97)

Port "A"
Controlled Flow Inlet or
Reversed Free Flow Outlet Port

110(4.33)

24.5
(.96)
6
(.24)

Limit the cam


angle to 30

123

6
(.24)

300

Mounting Surface
(O-Rings Furnished)

Fine Feed Flow


Adjustment Handle
46(1.81) Dia.
INC.
10
(.39)

322

20(.79)
47
(1.85)
65
(2.56)
82
(3.23)
85
(3.35)
123
(4.84)
170
(6.69)
190
(7.48)

54
(2.13)
55
(2.17)
69
(2.72)

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places
Feed Flow
Adjustment Handle
46(1.81) Dia.
INC.
Drain Port

Feed Control Valves

123
(4.84)

Mounting Surface
Mounting surface
should have a
good machined
finish.
Max. "X" Dia.

Port "B"
Controlled Flow
Outlet or Reversed
Free Flow Inlet Port

Name of Port

"X"

Port "A"

18 (.71)

Port "B"

15.5 (.61)

Drain Port

8.5 (.33)

FLOW CONTROLS
List of Seals
UCF1G-01-*-*-*-11/1190
34

45

38 32

33

15

12

39

17 31 18

21

35

44

43

46

D
X

22

37 25

27 40
24

23

14

13 42

11

34

29

30

20

19 28

16 36

10

39

12

41

List of Seals

Section X-X

Item

Name of Parts

36

O-Ring

SO-NA-P4

Part Numbers

Qty.
1

37

O-Ring

SO-NB-P7

38

O-Ring

SO-NA-P10

39

O-Ring

SO-NB-P10

40

O-Ring

SO-NB-P10A

41

O-Ring

SO-NB-P14

42

O-Ring

SO-NB-P16

46

O-Ring

SO-NB-P5

Remarks

Included in Seal Kit


Kit No:
KS-UCF1G-01-11

Feed Control Valves

26

Used only for external drain types (UCF1G-01- - -E-11 ).

UCF1G-03-*-*-10/1090
36

43

26

44

37

12

19

18

33

38

34

17

16

31

35

27

39

28

29

30

32

15

40

14

11

41

13

10

47

Y
46

25

45

Section X-X

List of Seals

24
23

Item

Name of Parts

42

40

O-Ring

SO-NA-P4

20

41

O-Ring

SO-NB-P10

21

42

O-Ring

SO-NB-P10A

43

O-Ring

SO-NA-P12

44

O-Ring

SO-NB-P14

45

O-Ring

SO-NB-P16

46

O-Ring

SO-NB-P18

47

O-Ring

SO-NA-P6

22
44

Section Y-Y

Part Numbers

Qty.

Remarks

Included in Seal Kit


Kit No:
KS-UCF1G-03-10

Used only for external drain types (UCF1G-03- -E-10 ).

Feed Control Valves

323

UCF2G-03-*-*-10/1090
2

42

41

26

12

43

10 36

11

17

20

30 19

28

35

27

31

34

33

22

23

24

40

43

Y
X

45

25 44

Section Y-Y
29

18

13

32

37

14

16

39

21

38

15

Section X-X

List of Seals

List of Seal Kits

Item

Name of Parts

Part Numbers

Qty.

37

O-Ring

SO-NA-P4

38

O-Ring

SO-NB-P6

39

O-Ring

SO-NB-P10

40

O-Ring

SO-NB-P10A

41

O-Ring

SO-NA-P12

42

Back Up Ring

SO-BB-P12

43

O-Ring

SO-NB-P14

44

O-Ring

SO-NB-P16

45

O-Ring

SO-NB-P21

Valve Model Numbers

Seal Kit Numbers

UCF2G-03- -10

KS-UCF2G-03-10

UCF2G-03- -E-10

KS-UCF2G-03-E-10

1. Used only for external drain types


(UCF2G-03- -E-10 ).
2. Used only for internal drain types
(UCF2G-03- -10 ).
Note: When ordering the seals, please specify the
seal kit number from the table above.

UCF1G-04-30-30/3090
UCF2G-04-30-30/3090
4

39

11

29

42

25

17

13

X
38

32

35

List of Seals
Part Numbers

30

23
5

24
7

26
31

1
40

18

16

19

Name of Parts

33

O-Ring

34

Back Up Ring

35

O-Ring

36

O-Ring

SO-NB-P11

37

O-Ring

SO-NB-P12

38

O-Ring

SO-NB-P18

39

O-Ring

SO-NA-P20

SO-NB-P18

UCF1G

UCF2G

SO-NA-P4

SO-BB-P4

SO-NB-P14

SO-NB-P10A

40

O-Ring

41

O-Ring

SO-NB-G25

42

O-Ring

SO-NB-P34

41

28

Quantity

Item
X

12

27

SO-NB-P22A

Note: When ordering the seals, please specify the seal kit number
from the table below.
24

List of Seal Kits

23
38

Valve Model Numbers

Seal Kit Numbers

UCF1G-04

KS-UCF1G-04-30

UCF2G-04

KS-UCF2G-04-30

8
9

38
14

34

33

22

15

37

20

36

21

Section Y-Y

Section X-X

324

Feed Control Valves

FLOW CONTROLS

Needle Valves
Used as stop valves for pressure gauge lines and small-capacity line. Also
can be used as restrictors for regulating flow rates in pilot lines.

Specifications
Model Numbers
In-Line Type
GCT-02-32

Angle Type

Max. Operating
Pressure
MPa (PSI)

Max. Flow
L/min (U.S.GPM)

Approx.
Mass
kg (lbs.)

35 (5080 )

GCTR-02-32

0.34 (.75)

Depends on allowable pressure drops. See Flow vs. Adjustment Revolutions characteristics
and Pressure Drop at Full Open characteristics.

Model Number Designation


FGCT
Special Seals

Series Number

F:
Special Seals for
Phosphate Ester
Type Fluids
(Omit if not
required)

-32
Design Number

02

32

0
Closed 1/2

1-1/2

2-1/2

U.S.GPM L/min
16
60
14
50
12
40
10
Flow Rate

Flow Rate

21 MPa (3050 PSI)


14 MPa (2030 PSI)
10 MPa (1450 PSI)
7 MPa (1020 PSI)
4 MPa (580 PSI)
2 MPa (290 PSI)
1 MPa (145 PSI)
0.5 MPa (70 PSI)

20
10

Pressure Drop at Full Open


Pressure
35 MPa (5080 PSI)

30

Refer to

None.......Japanese Standard "JIS"


80............European Design Standard
90............N. American Design Standard

Flow vs. Adjustment Revolutions

Design Standards

Needle Valves

GCTR : Angle Type Needle


Valve, Threaded
Connection

U.S.GPM L/min
16
60
14
50
12
40
10
6

Graphic Symbol

-02
Valve Size

GCT : In-line Type Needle Valve,


Threaded Connection

Design Standards:

30

20

4
10

3-1/2 Fully Open

Oil Viscosity:20mm2/s (98 SSU)

10

15

20

25

30

35 MPa

Adjustment Revolution
0

1000

2000
3000
Pressure Drop

4000

5000 PSI

Adaptor
Used where pressure gauges are attached directly to needle valves. Equipped with pressure snubber for reducing
harmful surges to protect pressure gauges.
Adaptors are not accessories to needle valves. Order them referring to the table below. For the models shown here,
only Japanese standard specifications are available.
L

AG-02S
AG-03S
AG-04S

11
(.43)

DIMENSIONS IN
MILLIMETRES (INCHES)

R 1/4 Thd.
"D" Thd.

C
Pressure Snubber

Adaptor Type
AG-02S
AG-03S
AG-04S

O-Ring
(SO-NB-P7)

Thread Size
"D" Thd.
G 1/4
G 3/8
G 1/2

Dimensions mm (Inches)
B
C
L
24 (.94)
14 (.55)
32 (1.26)
24 (.94)
16 (.63)
35 (1.38)
27 (1.06)
18 (.71)
37 (1.46)

Needle Valves

Approx.
Mass kg (lbs.)
0.075 (.165)
0.075 (.165)
0.08 (.176)

325

50
(1.97)

Fully Extended
82.5 (3.25)

M20 Thd.

Max.10(.39)

GCT-02-32/3280/3290

Panel mounting
dimensions

16
(.63)

Lock Nut
24(.94) Hex.

21(.83) Dia.

Outlet Port
(Adaptor Mounting Side)
"A" Thd.

Inlet Port "A" Thd.

24
(.94)

Model Numbers

"A" Thd.

GCT-02-32
GCT-02-3280
GCT-02-3290

Rc 1/4
1/4 BSP.F
1/4 NPT

mm (Inches)
B
C
50 (1.97)
25 (.98)
48 (1.89)
24 (.94)
50 (1.97)
25 (.98)

DIMENSIONS IN
MILLIMETRES (INCHES)

GCTR-02-32/3280/3290

Fully Extended
82.5 (3.25)

M20 Thd.

Max.10(.39)

50
(1.97)

Panel mounting
dimensions

16
(.63)

Lock Nut
24(.94) Hex.

21(.83) Dia.

Model Numbers

Outlet Port
(Adaptor Mounting Side)
"A" Thd.

Inlet Port "A" Thd.

GCTR-02-32
GCTR-02-3280
GCTR-02-3290

24
(.94)

mm (Inches)
B
Rc 1/4
25 (.98)
1/4 BSP.F
24 (.94)
1/4 NPT
25 (.98)
"A" Thd.

List of Seals
GCT-02-32/3280/3290
GCTR-02-32/3280/3290

9
8
4
7
2
3
1
6

List of Seals
Item
5
6

Name of Parts
O-Ring
Back Up Ring

Part Numbers
SO-NA-P5
SO-BB-P5

Qty.
1
1

Note : When ordering the seals, please specify the seal


kit number from the table below.

List of Seal Kits


Valve Model Numbers
GCT-02
GCTR-02

Seal Kit Numbers


KS-GCT-02-32

Installation
Refer to the following procedures to fit the valve with a panel. Figure in a circle below is shown on the above drawing.
1. Remove the nut then take off the handle .
2. Take off the nut .
3. Insert the needle valve to a panel hole.
4. Screw the nut onto the valve and fix the valve with the panel.
5. Fit the handle and fix it with the nut .
326

Needle Valves

E
DIRECTIONAL CONTROLS

Solenoid Operated Directional Valves ....................................................................................................Page 331


Solenoid Controlled Pilot Operated Directional Valves............................................................................Page 331

Series Shockless Type Directional Valves ......................................................................................Page 331

Pilot/Manually/Mechanically Operated Directional Valves ......................................................................Page 331


Poppet Type Directional Valves ..............................................................................................................Page 451
Check/Pilot Controlled Check Valves ......................................................................................................Page 497

327

Directional Valves
These valve are used for shifting oil flow direction of hydraulic circuit and for actuator starting/stopping as well as the
operating direction shifting of actuator.

Solenoid Operated Directional Valves

Solenoid Controlled Pilot Operated Directional Valves

"

" Series Shockless Type Directional Valves

Pilot /Manually/Mechanically Operated Directional Valves

Poppet Type Directional Valves

Check /Pilot Controlled Check Valves

328

Directional Valves

DIRECTIONAL CONTROLS

Hydraulic Fluids
1. Type of Fluids
Any type of hydraulic fluid, listed in the table below can be used.
Type of Fluids

Remarks

Petroleum Base Oils


Synthetic Fluids

Use fluids equivalent to ISO VG32 or VG46.


Use phosphate ester or polyol ester type. When phosphate ester
type fluid is to be used, prefix F- to the model number
because a special seal (fluororubber) will be used.

1)

Use water-glycol fluids or W/O emulsion type fluids.

Water Containing Fluids

Notes 1: Not applicable with G-DSG and G-DSHG series valves.


2: For two types of manually operated directional valves, DMT- 06 and DMT- 10 , only petroleum base oils
10X
06X
and polyol ester type fluids are available.
3: Water-glycol fluids cannot be used for two types of solenoid operated poppet type two-way valves; CDST03 and CDSG-03 types.
4: For use with hydraulic fluids other than those listed above, please consult your Yuken representatives is
advance.

2. Recommended Viscosity and Oil Temperatures

Viscosity

Name

Oil Temperature

DSG-005 series Solenoid Operated Directional Valves

20 200 mm2/s
(100 900 SSU)

15 +60C
(5 140F)

Solenoid Operated Directional Valves


Solenoid Controlled Pilot Operated Directional Valves
Poppet Type Solenoid Operated Directional Valves
Multi Purpose Control Valves
Solenoid Operated Poppet Type Two-Way Valves
Pilot Controlled Directional Valves
Manually Operated Directional Valves
Mechanically Operated Directional Valves
Check Valves
Pilot Controlled Check Valves

15 400 mm2/s
(80 1800 SSU)

15 +70C
(5 160F)

G Series Shockless Type Solenoid Operated Directional Valves


(Shifting Time Adjustable)

15 200 mm2/s
(80 900 SSU)

15 +60C
(5 140F)

Directional Valves

Use hydraulic fluids which satisfy the both recommended viscosity and oil temperatures given in the table below.

3. Control of Contamination
Due caution must be paid to maintaining control over contamination of the hydraulic fluids which may otherwise lead
to breakdowns and shorter the life of the valve. Please maintain the degree of contamination within NAS 1638-Grade
12. Use 25 m or finer line filter (In case of DSG-005 series Solenoid Operated Directional Valves, NAS1638-Grade
11. Use 20 m or finer line filter).

Directional Valves

329

Water-proof, dust-proof and vibration-resistance


There properties are in compliance with the following standards.
(The marking of indicates compliance)

Item

Standard

Type

JIS F8001
Water-proof test
for marine
electric appliance

Class 1 water spray

Drip-proof construction

Class 2 water spray

Froth-roof construction

JIS D0203
Damp-proof and
Water-proof test
for automobile
parts
2
JIS C0920
Water-proof Water-proof test
for electromechanical parts
an wiring
materials

(I.E.C)
PUBL. 529

Dust-proof

(I.E.C)
PUBL. 529

Description

Compliance
(S-/T-/L-)DSG-01
G-DSG-01
DSHG-01
DSHG-03 E-DSG-01 G-DSG-03
DSG-005 (S-)DSHG-04 (S-/E-/T-/L-) G-DSHG-04
(S-)DSHG-06
DSG-03 G-DSHG-06
(S-)DSHG-10

Damp-proof test M1 Test to examine damp-resistance of parts


to examine functions of part under high
Damp-proof test M2 Test
temperature and high humidity
to examine functions of parts which are
Splash-proof test R1 Test
likely to be exposed to water splash.
to examine functions of parts which are
Splash-proof test R2 Test
indirectly exposed to stormy weather or water splash.
Drip-proof type
Not affected by water dropping at vertical angle of 15 degrees or less.
Rain-proof type
Not affected by rain fall at vertical angle of 60 degrees or less.
Froth-proof type
Not affected by water drip from any dirction.
Jet-flow proof type Not affected by jet flow from any direction.
Protection Class 2: Not affected by water drip falling at vertical angle of
Drip-proof type (2) 15 degrees or less.
Protection Class 3: Not affected by rain falling at vertical angle of 60
Rain-proof type
degrees or less.
Protection Class 4: Not affected by water drip from any direction.
Froth-proof type
Protection Class 5: Not affected by jet flow from any direction.
Jet-flow proof type
Protection Class 6

Fully protected from entry of dust.

Vibration range: 7-59.5 Hz


Resonace test (IC) Duplex amplitude: 0.1 mm
Grade 1: duplex amplitude-0.5 mm
Grade 2: duplex amplitude-1.2 mm
Grade 3: duplex amplitude-1.8 mm
Grade 4: duplex amplitude-2.4 mm
Grade 1: duplex amplitude-0.3 mm
Grade 2: duplex amplitude-0.5 mm
Grade 3: duplex amplitude-0.75 mm
Grade A: Parts mounted on spring of body or chassis
JIS D1601
Class 1:
having relatively low vibration.
Vibration test for mainly for parts of
Grade B: Parts mounted on spring of body or chassis
automobile parts passenger car
having relatively low vibration.
Grade C: Parts mounted in engine having relatively low
vibration

JIS C0911 Fixed frequency


Frequence: 20 Hz
Vibration test for resistance test (IIC)
small electric
appliances
Vibrationresistance
Variable frequency
Frequency range: 7-59.5 Hz
resistance test (IIIC)

(2D)1
(2D)1
(2D)1
(2D)1
(2D)1
(2D)1

(2D)1
(2D)1
(2D)1
(2D)1
(2D)1
(2D)1

(2D)1

(2D)1

(2D)1

(2D)1

(2D)1

(2D)1

1 : No-spring detented type (2D) and No-spring type (2N) can be used when energised continous for position holding.
2 : For outdoor use, protect equipment with a cover, etc., to prevent direct exposure to water.

330

Directional Valves

1
1
1
1
1
1

DSLG
DSLHG
DSP

CDS

Solenoid Operated Directional Valves


Solenoid Controlled Pilot Operated Directional Valves
Series Shockless Type Directional Valves
Pilot / Manually / Mechanically Operated Directional Valves

Valve Type

Maximum Flow

Max.
Operating
Pressure

Graphic Symbols

MPa (PSI)
25 (3600)

.3
1

.5
2

2
5

10

20

50

b
T

361

DSG03
EDSG01

16 (2320)

378

TSDSG01

379

35 (5080)

TDSG01

25 (3600)

TSDSG03

DSHG01

25 (3600)

379

TDSG03

21 (3050)

DSHG03

b
P

344

SDSG03

25 (3600)
b

500 1000 2000 5000


L /min

EDSG03

Page

LDSG03

31.5 (4580)

Solenoid Controlled
Pilot Operated
Directional Valve

U.S.GPM
500 1000

DSG01

35 (5080)
16 (2320)

100 200

SDSG01

31.5 (4580)

Electronic Relay
Incorporated
Solenoid Operated
Directional Valves

100 200

LDSG01

25 (3600)
Low Wattage (5W) Type
Dolenoid Operated
Directional Valves

50

a
P

20

336

25 (3600)
A

10

DSG005

16 (2320)
Solenoid Operated
Directional Valves

381

DSHG04/SDSHG04

31.5 (4580)

DSHG06/SDSHG06
DSHG10/SDSHG10

Series Shockless Type


Solenoid Operated
Directional Valves
Series Shockless Type
Solenoid Controlled Pilot
Operated Directional Valves
Pilot Operated
Directional Valves

A B
a

b
Y

X
A

P
A

412

GDSG03

Manually Operated
Directional Valves

Mechanically Operated
Directional Valves

GDSG01

25 (3600)

P T

GDSHG04

25 (3600)

418

GDSHG06

31.5 (4580)
21 (3050)

DHG0406 10
Threaded Connection (DMT) 030610

31.5 (4580) Sub-plate connection (DMG) 01

7 (1020)

Rotary (DR T
G)

25 (3600)

Cam Operated (DC T


G) 01 03

02

Directional Valves

03

04

06

423

429
10
441

331

Spool Types
Spool types are classified to the condition of flow at the neutral position.
Spool Type

(
(

2
Closed Centre
All Ports

3
Open Centre
All Ports

Graphic Symbols

)
)

Schematic Drawing
(Centre Position)

Holds pump pressure and cylinder position at neutral. Care


should be paid if used as a 2-position type because shock
occurs when each port is blocked in transit.
T B P A

Pump can be unloaded and actuator is floating at neutral.


If a 2-position type is used, shock is reduced as each ports is
released to tank in transit.
T B P A

4
(Open Centre A, B&T)

40
Open Centre A, B&T
Restricted Flow

T B P A

(
(
(

60
Open Centre P&T
Open Crossover

T B P A

It can be used when a pump is unloading at neutral and actuator


is halted at one way flow.
P

T B P A

Pump is unloading and actuator position held at neutral.


Suitable for series operation.

T B P A

It is a variation of spool type 6.


Shock is reduced as each port is released to tank on transit.

7
Open Centre All Ports
Restricted Flow

T B P A

Mainly used as a 2-position type. Shock is reduced on transit.

)
P

T B P A

Pump pressure and cylinder position is held at neutral in the


same way as spool type 2.
It is used as 2 way type.

8
(2-Way)
T B P A

9
(Open Centre P, A&B)

Regenerative circuit is provided at neutral.


P

T B P A

Prevent actuator from one direction drift by leakage of P port at


neutral.

10
(Open Centre B&T)
P

T B P A

Halt actuator movement positively at B, T ports blocked P, A


ports connected at neutral.

11
(Open Centre P&A)
P

T B P A

Prevent actuator from one direction drift by leakage of P port at


neutral.

12
(Open Centre A&T)
P

332

Pump pressure is held and actuator is floated at neutral.


2-position type is used when system pressure is required to be
held in transit. Shock during transit is less compared to spool
type 2.

In a variation of spool type 4, a restrictor is provided in A-T


and B-T ports. Making it faster at stopping the actuator.

5
(Open Centre P, A&T)

6
Open Centre P&T
Closed Crossover

Functions and Applications

T B P A

Directional Valves

DIRECTIONAL CONTROLS
Mounting Surface
Mounting surface dimensions conform to ISO 4401, Hydraulic fluid power-Four-Port directional control valvesMounting surfaces.
Model Numbers

ISO Code of Mounting Surface

()

S
L
E DSG01
T
G
DSHG01
DMG01
DCG01

ISO 4401AB034A

()

S
L
E DSG03
T
G
DMG03
DCG03

ISO 4401AC054A

DSHG03

ISO 4401AC054A

( )

ISO 4401AD074A

S DSHG04
G
DHG04
DMG04
S DSHG06
G
DHG06
DMG06

( )

(S) DSHG10
DHG10
DMG10

Directional Valves

ISO 4401AE084A

ISO 4401AF104A

The main port conform to the ISO 4401AC054A.


The pilot and drain ports is sccordance with the ISO original draft.

Interchangeability in Installation between Current and New Design


Model change has been made on the following product.
The difference between current and new design has been described on the paragraph of Interchangeability in
Installation between Current and New Design. Refer to relevant pages on each series.

Model Numbers

Name

Currrent

DSG005 Series Solenoid DSG005


Operated Directional Valves
DSG01 Series Solenoid
Operated Directional Valves

( )

1/8,3/8 Solenoid Controlled


Pilot Operated Directional
Valves
1/2 Solenoid Controlled
Pilot Operated Directional
Valves
3/4,11/4 Solenoid Controlled
Pilot Operated Directional
Valves

DSHG01
DSHG03

S
L DSG01
T

Interchangeability Related
in Installation
Page

New

30/3090
60/6090
13/1390
13/1390

DSG005
DSG005

( )

S
L DSG01
T

DSHG01
DSHG03

Major Changes

40/4090
N 40/4090
N1

Yes

High Flow
Low Pressure Drop
Din-connector type solenoid in addition

70/7090

Yes

357

High Pressure and High Flow


Low Pressure Drop

Yes

Pilot valve has been changed


from DSG-01, 60 design to 70 design.

Pilot valve has been changed


from DSG-01, 60 design to 70 design.

Pilot valve has been changed


from DSG-01, 60 design to 70 design.

14/1490
14/1490

(S) DSHG04

51/5190 (S) DSHG04

52/5290

Yes

(S) DSHG06
(S) DSHG10

52/5290 (S) DSHG06


42/4290 (S) DSHG10

53/5390
43/4390

Yes

Directional Valves

333

Solenoid Operated / Solenoid Controlled Operated Directional Valves


WIDE RANGE OF MODELS Choose the optimum valve to
meet your needs from a largeselection available.

S
1100
(291)

Maximum Flow L / min (U.S.GPM)

500
(132)

: High Pres., High Flow, Low Pres. Drop Type

: Shockless Type

: Shockless Type [Shifting Time Adjustable]

: Low Pressure Drop Type

: Low Wattage Type

(S)DSHG10

S
(S)DSHG06

G
300
(79.3)

(S)DSHG04

250
(66.1)

GDSHG06

S
160
(42.3)

P
GDSHG04

DSHG03

S
120
(31.7)

SDSG03

100
(26.4)

80
(21.1)

DSG03
DSG01

GDSG03

E
63
(16.6)

S
SDSG01

EDSG03
L-DSG-03 [60 L/min (15.9 U.S.GPM)]

E
40
(10.6)

E
30
(7.9)

EDSG01

DSHG01

EDSG01

15
(4.0)
0

GDSG01

DSG005
16
(2320)

21
(3050)

25
(3630)

31.5
(4570)

Pressure MPa (PSI)

334

Solenoid Operated / Solenoid Controlled Operated Directional Valves

35
(5080)

DIRECTIONAL CONTROLS
Instructions
Mounting
DSG-005

-DSG-01
-DSG-03

No mounting restrictions for any model.

No-spring detented models not energised continuously must be installed so that


the spool axis L-L is horizontal. Otherwise there is no mounting restrictions.

L
-DSG-01/03

DSHG-01
DSHG-03
(S-) DSHG-04
(S-) DSHG-06
(S-) DSHG-10

No-spring models not energised continuously must be installed so that the spool
axis L-L is horizontal. Otherwise there is no mounting restrictions.

L
-DSHG

Energisation
1. No-Spring Type
One of two solenoids should be energised continuously to avoid malfunction.
2. On double solenoid valves do not energise both at the same time as it will result in coils burning out.
Avoid connecting the valve tank port to a line with possible surge pressure.
Piping end of tank line should be submerged in oil.

Pilot Drain Port for Solenoid Controlled Pilot Operated Valve


Avoid connecting the valve pilot drain port to a line with possible surge pressure.
Piping end of drain should be submerged in oil.

Shockless Type
N
lbf.
150
30
Operating
Force

In order to benefit from a shockless operation, it is necessary to fill the


tank line with operating oil.
Only after the tank line has been filled with operating oil should the
valve be used on a regular basis.

20

100

10

50

Operating Force be Manual Actuator


Take care as the operating force by the manual actuator increases in
proportion to the tank line back pressure. (See the graph right.)

05

G-0

r DS

pt fo
exce

05

DSG-0

1
0

100

2
200

300

4 MPa

3
400

500

PSI

Tank Line Back Pressure

Solenoid
Solenoid connector (DIN connector)
The solenoid connector is in accordance with the
international standard ISO 4400 (Fluid power systems
and components-Three-pin electrical plug connectorsCharacteristics and requirements).
AC Solenoid
50-60 Hz common service solenoids do not require rewiring when the applied frequency is changed.
DC Solenoid ( -series Solenoid Operated
Directional Valve)
These valves differ from conventional DC solenoid
operated directional valves and have the following
characteristics:
1. The spark between the relay contacts has been
eliminated and therefore the valve can be operated by
miniature relays.
2. The surge voltage is approximately 10 % of that
normally experienced.
3. Time lag on de-energisation is reduced by
approximately 50 %.

R type Models with Current Rectifier and DC


Solenoid
Specially designed DC solenoid and receptacle (or
connector) containing AC-DC rectifier and transient
peak suppressor are provided. Connection to be made
to AC power source as with conventional AC solenoid.
Remarkably high reliability and long life and other
advantages including quiet valve operation. No overheating of coil due to the spool sticking and protection
against transient voltage peaks are assured.
RQ type Models with Current rectifier and Quick
Return Solenoid
Valve characteristics are identical to R type except for
the fast return time of the spool after deenergisation.
Insulation Class of Solenoid
Model numbers

Insulation Class

DSG-005, DSG-01, S-DSG01


L-DSG-01, E-DSG-01, T-DSG-01
DSG-03, S-DSG-03, L-DSG-03
E-DSG-03, T-DSG-03
DSHG-01/03/04/06/10, S-DSHG-04/-06/10

Class H

G-DSG-01, G-DSG-03

Class F

Solenoid Operated / Solenoid Controlled Operated Directional Valves

Solenoid Operated / Solenoid Operated Controlled


Directional Valves

Valve Tank Port

335

Solenoid Operated Directional Valves, DSG-005 Series


These DSG-005 series solenoid directional valves are the pro-ducts
newly developed as a Mini-series. Compared with DSG-01
series, the valve are much more compactly manufactured but enjoy a
maximum operating pressure of 25 MPa (3630 PSI) and a maximum
flow rate of 15 L/min (3.96 U.S.GPM), while contributing further to
a space saving requirement. Moreover, using wet armature
solenoids, the valves ensure the long life.
Flying Lead Wire Type

Plug-in Connector Type

Specifications
Max. Flow
L/min
(U.S.GPM)

Model Numbers

DSG-005-3C DSG-005-2B -

-40/4090
-40/4090

Max. Operating
Pressure
MPa
(PSI)

Max. Tank-Line
Back Pressure
MPa
(PSI)

Max. Changeover
Frequency
min1
(Cycles/min)

25
(3630)

7
(1020)

120

15
(3.96)

Approx. Mass
kg
(lbs.)
0.5 (1.1)
0.4 (.9)

The maximum flow means the limited flow without inducing any abnormality to the operation (changeover) of the valve.
The maximum flow differs according to the type and operating conditions. For details, please refer to the List of Standard Models and Maximum
Flow on pages 338 to 339.

Solenoid Rating
Voltage (V)
Electric Source

Coil Type

A100
AC
A200
DC

D12
D24

Frequency
(Hz)

50
60
50
60

Current & Power at Rated Voltage


1

Source Rating

Inrush
(A)

Holding
(A)

80 110

0.36

0.16

90 120

0.34

0.11

160 220

0.18

0.08

180 240

0.17

0.05

Serviceable

100
200
12

10.8 13.2

24

21.6 26.4

1 Inrush current in the above table shows rms values at maximum stroke.
2

336

DSG-005 Series Solenoid Operated Directional Valves

1.2
0.6

Power
(W)

15

DIRECTIONAL CONTROLS
Model Number Designation
F-

DSG

-005

-3

Special Seals

Series Number

Valve Size

Number of
Valve Position

F:
Special Seals for
Phosphate Ester DSG:
Solenoid Operated
Type Fluids
Directional Valve
(Omit if not
required)

Spool-Spring
Spool Type Coil Type
Arrangement
C:
Spring Centred

2, 3
40

005
2

-D24

B:
Spring Offset

2, 3

-N

-40

Electrical Conduit Design Design


Connection
Number Standard

None: Flying Lead


AC
Wire Type
A100, A200 N: Plug-in
Connector Type
DC
N1: Plug-in
D12, D24
Connector with
Indicator Light

40

Refer to

Design Standards: None .......... Japanese Standard JIS and European Design Standard
90 ............... N. American Design Standard

Sub-plates

1/8
1/4

European Design Standard


Thread
Sub-plate
Size
Model Numbers

Japanese Standard JIS


Sub-plate
Thread
Model Numbers
Size
Rc 1/8
Rc 1/4

DSGM-005X-20
DSGM-005Y-20

DSGM-005X-2080
DSGM-005Y-2080

1/8 BSP.F
1/4 BSP.F

N. American Design Standard


Thread
Sub-plate
Size
Model Numbers
DSGM-005X-2090
DSGM-005Y-2090

1/8 NPT
1/4 NPT

Approx.
Mass
kg (lbs.)
0.8 (1.8)
0.8 (1.8)

Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should
have a good machined finish.

Mounting Bolts
Four socket head cap screws in the table below are included.
Descriptions

Soc. Hd. Cap Screw (4 Pcs.)

Japanese Standard JIS


European Design Standard
N. American Design Standard

M4 35 Lg.
No. 8-32 UNC 1-3/8 Lg.

Tightening Torque
2.5 - 3.5 Nm (22.1 - 31.0 in. lbs.)

Typical Changeover Time (Example)


Changeover time varies according to oil viscosity, spool type and hydraulic circuit.

ON

Solenoid

OFF

OFF

Spool Shift

Max.
T1

T2

E
DSG-005 Series Solenoid
Operated Directional Valves

Piping
Size

[Test Conditions]
Pressure: 16 MPa (2320 PSI)
Flow Rate: 7.5 L/min (1.98 U.S.GPM)
Viscosity: 30 mm2/s (141 SSU)
Voltage: Rated Voltage (After coil temperature rises and saturated)
A
B
Direction of Flow: P
T
B
A
[Result of Measurement]
Model Numbers
DSG-005-3C2-A
DSG-005-3C2-D
DSG-005-2B2-A
DSG-005-2B2-D

Time ms
T2
T1
16
60
23
40
14
45
15
33

DSG-005 Series Solenoid Operated Directional Valves

337

Models with AC Solenoids : DSG-005-

-A -40/4090

No. of Valve
Position
Spool-Spring
Arrangement

List of Standard Models and The Maximum Flow

B
A

Max. Flow L/min


P

Graphic
Symbols

Model
Numbers

A
B

Working Pressure MPa

Spring Centred

Three Positions

10

16

25

15

15

15

15

12

12

12

15

15

14

13.5

[ Port "B" Blocked]

Working Pressure MPa

[ Port "A" Blocked]

Working Pressure MPa

5
15(14)
15(12)

10
15(7)
12(3)

16
12(3)
5(1)

25
4(0.5)
1(0.5)

5
15(14)
15(12)

10
15(7)
12(3)

16
12(3)
5(1)

25
4(0.5)
1(0.5)

12

15

15

15

15

15

15

15

15

15

15

15(14)
15(10)

15(6)
12(5)

12(2)
5(2)

4(0.5)
1(0.5)

14

14

14

15(14)
15(10)
15(14)
15(14)

13.5

13.5

13.5

AB

DSG-005-3C2

P T
A B

DSG-005-3C3

a
P T
A B

DSG-005-3C40

a
P T

Two
Positions
Spring
Offset

A B

DSG-005-2B2
P T
A B

DSG-005-2B3

15

P T

15(6)
12(2)
12(5)
5(2)
15(10) 13(5)
14(9)
8(4)
15(14) 15(11)
15(14) 15(11)

4(0.5)
1(0.5)
6(0.5)
4(0.5)
15(9)
15(9)

Notes: 1. The relation between the maximum flow in the table above and the frequency/voltage (within the serviceable voltage) is as shown below.
( Example )

50 Hz, At minimum serviceable voltage


(80% of rated voltage)

50 Hz, At rated voltage

The maximum flow rate is constant


regardless of 50 Hz or 60 Hz and of
any voltage variants within the
serviceable voltage
60 Hz, At rated voltage

15

15 (14)
15 (14)

Models with DC Solenoids : DSG-005-

-D -40/4090

No. of Valve
Position
Spool-Spring
Arrangement

60 Hz, At minimum serviceable voltage


(90% of rated voltage)

B
A

Max. Flow L/min


P

Graphic
Symbols

Model
Numbers

A
B

Working Pressure MPa

Spring Centred

Three Positions

10

16

25

15

15

15

15

15

15

15

15

15

14

13.5

[ Port "B" Blocked]

Working Pressure MPa

[ Port "A" Blocked]

Working Pressure MPa

5
15
12

10
8
5

16
5
3

25
3
2

5
15
12

10
8
5

16
5
3

25
3
2

15

15

15

15

15

15

15

15

15

15

15

15

13
9

8
5.5

5
3.5

15

13
9

8
5.5

5
3.5

14

14

14

8.5

4.5

6.5

6.5

15

15
11

11
7.5

13.5

13.5

13.5

15

15

15

9
5.5
13.5
10.5

AB

DSG-005-3C2

P T
A B

DSG-005-3C3

a
P T
A B

DSG-005-3C40

a
P T

Two
Positions
Spring
Offset

A B

DSG-005-2B2
P T
A B

DSG-005-2B3
P T

Notes: 1. The relation between the maximum flow in the table above and the voltage (within the serviceable voltage) is as shown below.
( Example )

The maximum flow rate is constant


regardless of any voltage variants
within the serviceable voltage

338

15

13
9

At rated voltage
[after temperature rise and saturated]
At minimum serviceable voltage
(90% of rated voltage)
[after temperature rise and saturated]

DSG-005 Series Solenoid Operated Directional Valves

DIRECTIONAL CONTROLS
List of Standard Models and The Maximum Flow
Models with AC Solenoids : DSG-005-

-A -40/4090

No. of Valve
Position
Spool-Spring
Arrangement

Max. Flow U.S.GPM


P

Graphic
Symbols

Model
Numbers

A
B

B
A

Working Pressure PSI

Spring Centred

Three Positions

[ Port "B" Blocked]

730

1450

2320

3630

4.0

4.0

4.0

4.0

3.2

3.2

3.2

3.2

4.0

4.0

4.0

4.0

3.7

3.7

3.7

3.7

.5

.3

.3

3.6

3.6

3.6

3.6

.8

.8

.8

b
P T

730
1450
2320
4.0(3.7) 4.0(1.9) 3.2(.8)
4.0(3.2) 4.0(.8) 1.3(.3)

[ Port "A" Blocked]

Working Pressure PSI

3630
730
1450
2320
1.1(.1) 4.0(3.7) 4.0(1.9) 3.2(.8)
.3(.1) 4.0(3.2) 3.2(.8) 1.3(.3)

3630
1.1(.1)
.3(.1)

A B

DSG-005-3C3

4.0

4.0

4.0

4.0

4.0

4.0

4.0

4.0

P T

4.0(3.7) 4.0(1.6) 3.2(.5)


4.0(2.6) 3.2(1.3) 1.3(.5)

A B

DSG-005-3C40

a
P T
A B

Two
Positions
Spring
Offset

Working Pressure PSI

AB

DSG-005-3C2

DSG-005-2B2
P T

3.2(.5) 1.1(.1)
1.3(.5) .3(.1)
3.4(1.3) 1.6(.1)
2.1(1.1) 1.1(.1)
4.0(3.7) 4.0(2.9) 4.0(2.4)
4.0(3.7) 4.0(2.9) 4.0(2.4)

1.1(.1) 4.0(3.7) 4.0(1.6)


.3(.1) 4.0(2.6) 3.2(1.3)
4.0(3.7) 4.0(2.6)
.3
4.0(3.7) 3.7(2.4)

A B

DSG-005-2B3

.8

4.0

P T

Notes: 1. The relation between the maximum flow in the table above and the frequency/voltage (within the serviceable voltage) is as shown below.
50 Hz, At minimum serviceable voltage
(80% of rated voltage)

50 Hz, At rated voltage

The maximum flow rate is constant


regardless of 50 Hz or 60 Hz and of
any voltage variants within the
serviceable voltage
60 Hz, At rated voltage

4.0

4.0(3.7)
4.0(3.7)

Models with DC Solenoids : DSG-005-

-D -40/4090

No. of Valve
Position
Spool-Spring
Arrangement

60 Hz, At minimum serviceable voltage


(90% of rated voltage)

B
A

Max. Flow U.S.GPM


P

Graphic
Symbols

Model
Numbers

A
B

Working Pressure PSI


730

1450

2320

Spring Centred

Three Positions

[ Port "B" Blocked]

3630

[ Port "A" Blocked]

Working Pressure PSI

730
4.0
3.2

1450

2320

730
4.0
3.2

2320

1.3
.8

3630
.8
.5

1450

2.1
1.3

2.1
1.3

1.3
.8

3630
.8
.5

4.0

4.0

4.0

4.0

4.0

4.0

4.0

4.0

4.0

4.0

4.0

4.0

4.0

4.0

4.0

4.0

4.0

4.0

4.0

4.0

4.0

3.4
2.4

2.1
1.5

1.3
.9

4.0

3.4
2.4

2.1
1.5

1.3
.9

3.7

3.7

3.7

3.7

2.3

1.2

1.7

1.7

4.0

4.0
2.9

2.9
2.0

3.6

3.6

3.6

3.6

2.1

1.9

2.1

2.4

4.0

4.0

4.0

2.4
1.5
3.6
2.8

b
P T
A B

DSG-005-3C3

a
P T
A B

DSG-005-3C40

a
P T
A B

Two
Positions
Spring
Offset

Working Pressure PSI

AB

DSG-005-3C2

DSG-005 Series Solenoid


Operated Directional Valves

( Example )

DSG-005-2B2
P T
A B

DSG-005-2B3
P T

Notes: 1. The relation between the maximum flow in the table above and the voltage (within the serviceable voltage) is as shown below.
( Example )

The maximum flow rate is constant


regardless of any voltage variants
within the serviceable voltage

4.0

3.4
2.4

At rated voltage
[after temperature rise and saturated]
At minimum serviceable voltage
(90% of rated voltage)
[after temperature rise and saturated]

DSG-005 Series Solenoid Operated Directional Valves

339

Pressure Drop
Pressure drop curves based on viscosity of 30 mm2/s (141 SSU) and specific gravity of 0.850.

Pressure Drop P

PSI
300
250

MPa
2.0

1.6

1.2

200

150
0.8

100

5
0.4

50

Pressure Drop Curve Numbers

Model Numbers

PA

BT

PB

AT

PT

DSG-005-3C2

DSG-005-3C3

DSG-005-3C40

DSG-005-2B2

DSG-005-2B3

0
2

0
0

10

12

14 15 L/min

4 U.S.GPM

Flow Rate

For any other viscosity, multiply the factors in the tabele below.
Viscosity

mm2/s

15

20

30

40

50

60

70

80

90

100

SSU

77

98

141

186

232

278

324

371

417

464

0.84

0.91

1.00

1.07

1.14

1.19

1.24

1.28

1.32

1.35

Factor

For any other specific gravity (G), the pressure drop (P) may be obtained from the formula below.
P = P (G/0.850)

340

DSG-005 Series Solenoid Operated Directional Valves

DIRECTIONAL CONTROLS
Flying Lead Wire Type

A -40/4090
Spring Centred: DSG-005-3C - D
28
(1.10)

4.5(.18) Dia Through


8(.31) Dia Spotface
4 Places

52
(2.05)
Pressure Port "P"

Space Needed to Remove


Solenoid-Each End.
32 (1.26)

132 (5.20)

Spring Offset:
DSG-005-2B - A -40/4090
D

8
(.31)

For other dimensions, refer


to Spring Centred type.

Tank Port "T"

Lead Wire

SOL a

SOL b

Mounting Surface
(O-Rings Furnished)

2(.08) Dia.
Location Pin

3 16(.63)
(.12)
29(1.14)

Approx.
270(10.63)

Manual Actuator
4.8(.19) Dia.

E
17
(.67)

DIMENSIONS IN
MILLIMETRES (INCHES)

DIN Connector Type / DIN Connector with Indicator Light


A -N/N1-40/4090
Spring Centred: DSG-005-3C - D
A -N/N1-40/4090
Spring Offset: DSG-005-2B -D

SOL b

Single Solenoid Models Only

15.8
(.62)

The position of the Plug-in connector can be


changed as illustrated below by loosening the
lock nut. After completion of the change, be
sure to tighten the lock nut with the torque as
specified below.

73
(2.87)

30.1
(1.19)

65.1(2.56)

SOL a

18
(.71)

46(1.81)

46
(1.81)

Cable Departure
Cable Applicable:
Outside Dia. .... 3.5-6 mm (.14 - .24in.)
Conductor Area ....
Not Exceeding .75mm2 (.0012 sq. in.)

DSG-005 Series Solenoid


Operated Directional Valves

44
(1.73)

93
(3.66)

Cylinder Port "A"

34
(1.34)

Cylinder Port "B"

33
(1.30)

25(.98)

SOL b

Lock Nut
Tightening Torque:
2.9 - 3.9 Nm (25.67 - 34.52 in. lbs)

For other dimensions, refer to Flying Lead Wire Type.

DSG-005 Series Solenoid Operated Directional Valves

341

DIMENSIONS IN
MILLIMETRES (INCHES)

Sub-plates: DSGM-005 -20/2080/2090

15
(.59)

12.5
(.49)

"D" Thd. 7.5(.30) Deep


4 Places

P
A

B
T

71
(2.80)
85
(3.35)

7
(.28)
4.3(.17) Dia.
4 Places

Sub-plate
Model Numbers

Piping Size
"C" Thd.
Rc 1/8

DSGM-005X-20
DSGM-005X-2080

1/8 BSP. F

DSGM-005X-2090

1/8 NPT
Rc 1/4

DSGM-005Y-20

342

"C" Thd.
4 Places

24
(.94)
37
(1.46)

2.7(.11) Dia.
4(.16) Deep

58.5
(2.30)
35.5
(1.40)

11
(.43)

3.5(.14)

7.5
(.30)
25(.98) 11.5
(.45)
21.5
(.85) 12.5(.49)

32
(1.26)
16(.63)

48 (1.89)

63 (2.48)

7(.28) Dia. Through


11(.43) Dia. Spotface
2 Places

21.5
28
(1.10) (.85)
20.75
(.82)
14
(.55)
7.25
(.29)

DSGM-005Y-2080

1/4 BSP. F

DSGM-005Y-2090

1/4 NPT

DSG-005 Series Solenoid Operated Directional Valves

"D" Thd.
M4
No. 8-32 UNC
M4
No. 8-32 UNC

DIRECTIONAL CONTROLS
List of Seals, Solenoid Ass'y, Coil and Connector Ass'y
- -40/4090

13

SOL a

10

SOL b

2
5

11

12

21

23

22

30

20

24

25

31

List of Seals
Item

Name of Parts

Part Numbers

10
11
21

O-Ring
O-Ring
O-Ring

SO-NB-P14
SO-NB-P6
SO-NB-P14

Qty.
3C

4
2

2B
1
4
1

Remarks

Included in Solenoid Assy

Note: When ordering seals, please specify the seal kit number KS-DSG-005-40.

Solenoid Assy, Coil and Connector Assy No.


Valve Model Number
DSG-005DSG-005DSG-005DSG-005DSG-005DSG-005DSG-005DSG-005DSG-005DSG-005DSG-005DSG-005-

-A100
-A200
-D12
-D24
-A100-N
-A200-N
-D12-N
-D24-N
-A100-N1
-A200-N1
-D12-N1
-D24-N1

9 Solenoid Assy No.


SA05-100-40
SA05-200-40
SD05-12-40
SD-05-24-40
SA05-100-N-40
SA05-200-N-40
SD05-12-N-40
SD-05-24-N-40
SA05-100-N-40
SA05-200-N-40
SD05-12-N-40
SD-05-24-N-40

@2 Coil No.
C-SA05-100-40
C-SA05-200-40
C-SD05-12-40
C-SD-05-24-40
C-SA05-100-N-40
C-SA05-200-N-40
C-SD05-12-N-40
C-SD-05-24-N-40
C-SA05-100-N-40
C-SA05-200-N-40
C-SD05-12-N-40
C-SD-05-24-N-40

Connector
Connector
#0 Assy Part No. #1 Assy Part No.

E
DSG-005 Series Solenoid
Operated Directional Valves

DSG-005-

Remarks

Flying Lead Wire Type

TK290058-7

TK290058-7

Plug-in Connector Type

TK290378-9
TK290379-7
TK290089-2
TK290090-0

TK290378-9
TK290379-7
TK290089-2
TK290090-0

Plug-in Connector
with
Indicator Light

DSG-005 Series Solenoid Operated Directional Valves

343

1/8 Solenoid Operated Directional Valves, DSG-01 Series


These are Solenoid Operated Directional Valves of high pressure, high
flow and low pressure drop, the features of which can be materialized
by employing a powerful wet type solenoid and the rational flow
channel design.
High Pressure & High Flow Rate
In comparison to our existing lines, both the pressure and flow of
these valves are much increased.
Max. Operating Pressure: approx. 10 % increased [31.535 MPa
(4570 5080 PSI)]
Terminal Box Type
Max. T-Line Back Pressure: approx. 30 % increased [1621 MPa
(2320 3050 PSI)]
Max. Flow Rate: approx. 60 % increased [63100 L/min (16.64
26.42 U.S.GPM)]
Low Pressure Drop
The pressure drop of these valves is reduced by 10 % from 1.0 to 0.9
MPa (145 to 131 PSI), in comparison to our existing lines*; the valves
effectively reduce the energy consumption of the unit.
{* At Flow Rate: 60 L/min (15.9 U.S.GPM), Spool Type: 3C2 (PA)}
Compact & Small Mass
Despite of high pressure, high flow and low pressure drop, these valve
Plug-in Connector Type
bodies are compact and lightweight with DC double solenoids; the
overall length and mass are reduced from 210 to 205 mm (8.26 to 8.07
inch) and from 2.2 to 1.85 kg (4.85 to 4.08 lbs), respectively.
Shockless type available
In addition to the standard valves for high pressure and high flow, a
shockless type capable of minimizing noise and vibration in piping
during spool changeover is also available.
Stable Operation
Due to the powerful magnetic and spring force of the solenoids, these
valves exhibit a high tolerance to contaminants and especially stable
operation.
IP65-equivalent high dust- and water-proof
These valves demonstrate excellent dust- and water-proof
characteristics, in compliance with I. E. C. Pub. 529. IP65 and JIS C
0920 IP65 (dust- and jet-proof type).
Usable in products of various standards
These standard valves are CE certified for installation in equipment overseas.
UL/CSA certified products are also available.

Specifications
Valve Type

Model Numbers

Max. Flow 2
L/min
(U.S.GPM)

Max. Operating
Pressure
MPa (PSI)

Max. T-Line
Back Pressure
MPa (PSI)

100
(26.4)

35
(5080)

21
(3050)

DSG-01-3C - -70/7090
Standard Type

DSG-01-2D2- -70/7090
DSG-01-2B - -70/7090

Shockless Type

S-DSG-01-3C - -70/7090
S-DSG-01-2B2- -70/7090

Max. Changeover
Frequency
Cycle/min {min1}

Mass
kg
(lbs.)

300
R Type Sol. Only
120

1.85
(4.08)

63
(16.6)

25
(3630)

21
(3050)

120

40
(10.6)

16
(2320)

16
(2320)

300
R Type Sol. Only
120

1.4(3.09)
1.85(4.08)
1.4(3.09)

L-DSG-01-3C - -70/7090
Low Wattage(14W)
Type 1

L-DSG-01-2D2- -70/7090
L-DSG-01-2N - -70/7090
L-DSG-01-2B

- -70/7090

1.85
(4.08)
1.4(3.09)

1. For details of L-DSG-01, please contact us.


2. Maximum flow indicates a ceiling flow depends on the type of spool and operating condition, refer to the List of Spool Functions on pages 347
to 351 for details.

344

DSG-01 Series Solenoid Operated Directional Valves

DIRECTIONAL CONTROLS
Sub-plate
Piping
Size

Japanese Standard "JIS "


Sub-plat e
Model Numbers

Thread
Size

European Design Standard


Sub-plat e
Model Numbers

Thread
Size

N.American Design Standard


Sub-plat e
Model Numbers

Approx.
Mass
kg (lbs.)

Thread
Size

1/8

DSGM-01-31

Rc 1/8

DSGM-01-3180

1/8 BSP. F

DSGM-01-3190

1/8 NPT

0.8 (1.8 )

1/4

DSGM-01X-31

Rc 1/4

DSGM-01X-3180

1/4 BSP. F

DSGM-01X-3190

1/4 NPT

0.8 (1.8 )

3/8

DSGM-01Y-31

Rc 3/8

DSGM-01Y-3190

3/8 NPT

0.8 (1.8 )

Sub-plates are available. Specify the sub-plate model number from the table above.
When sub-plates are not used, the mounting surface should have a good machined finish.

Mounting Bolt
For socket head cap screws in the table below are included.
Descriptions

Soc. Hd. Cap Screw (4 pcs.)

Japanese Standard "JIS"


European Design Standard

M5 45 Lg.

N. American Design Standard

No. 10-24 UNC 1-3/4 Lg .

Tightening Torque
5 - 7 Nm (43 - 60 in. 1bs.)
Applicable to working pressure more than
25 MPa (3630 PSI): 6 - 7 Nm (52 - 60 in. 1bs.)

Valve Type

Coil
Type

Electric source

Frequency
(Hz)
50

A100

Standard
Type

AC

A120

A200

A240

Shockless
Type
DC (K Series )
AC DC Rectified (R )

D12
D24
D48
R100
R200

60
50
60
50
60
50
60

50/60

Voltage (V)
Source Ratin g Serviceable Range
100
80 - 110
100
90 - 120
110
96 - 132
120
108 - 144
200
160 - 220
200
180 - 240
220
192 - 264
240
216 - 288
12
10.8 - 13.2
24
21.6 - 26.4
48
43.2 - 52.8
100
90 - 110
200
180 - 220

Current & Power at Rated Voltage


Inrush (A) 2 Holding (A)
Power (W)
2.42
0.51
2.14
0.37
2.35
0.44
2.02
0.42
1.78
0.31
1.21
0.25
1.07
0.19
1.18
0.22
1.01
0.21
0.89
0.15
2.45
1.23
29
0.61
0.33
29
0.16

DSG-01 Series Solenoid


Operated Directional Valves

Solenoid Ratings

1. AC solenoid is not available in shockless type.


R type models with built-in current rectifier is recommended for shockless operation with AC power.
2. Inrush current in the above table show rms values at maximum stroke.
3. There are more coil types other than the above. For details, please make inquiries.
The coil type numbers in the shaded column are handled as opotinal extras.
In case these coils are required to be chosen, please confirm the time of
delivery with us before ordering.

Options
Push Button with Lock Nut
Can be used for manual changeover of spool. The push button
can be locked in the pressed condition.

Lock Nut

SOL b

Push Button

Plug-in Connector with Solenoid Indicator Light


These are the indicator light incorporated plug-in connector
type solenoids. Energisation or de-energisation of the solenoid
can be easily identified with the incorporated indicator light.

Plug-in Connector
With Indicator Light

SOL b

DSG-01 Series Solenoid Operated Directional Valves

345

Model Number Designation


FSpecial
Seals

SShockless
Type

- 01

DSG
Series
Number

Valve
Size

-2
Number
of Valve
Positions

3:
Three
Positions

B
SpoolSpring
Arrangement

C:
Spring
Centred

2
Spool
Type

-D24

Special Two
Position Valve
Omit if not
required

2, 3
4, 40
60, 9
10, 11
12

Coil
Type

-C
Manual
Override

-N
Electrical
Conduit
Connection

-70

-L

Design
Number

Models with
Reverse Mtg. of
Solenoid
Omit if not
required

None:
Japanese
Std. "JIS"

AC:
A100
A120
A200
A240

Design
Standard

None:
Manual
Override
Pin

None:
Terminal
Box Type

90:
N.American
Design Std.

DC:
None:
Standard
Type
F:
For Phosphate
Ester Type
Fluids
(Omit if not
required

D:
No-Spring
Detented
DSG:
Solenoid
Operated
Directional
Valve

01

2:
Two
Positions

R:

B:
Spring
Offset

S:
Shockless
Type

D12
D24
D48

3:
Three
Positions

C:
Spring
Centred

2:
Two
Positions

B:
Spring
Offset

2
3
8

2
4

A
B

1
1

(AC
DC)
R100
R200

DC:
D12
D24
D48

C:
Push
Button
and
Lock Nut
(Option)

70
N:
Plug-in
Connector
Type
2

N1 :
Plug-in
Connector
Type
with
Indicator
Light
(Option)

R:
(AC
DC)
R100
R200

1. In case of the special two position valve, please refer to page 352 for details.
2. N1 is not available for R type solenoids.

In the table above, the symbols or numbers highlighted with shade represent the optional
extras. The valves with model number having such optional extras are handles as options,
therefore, please confirm the time of delivery with us before ordering.

346

DSG-01 Series Solenoid Operated Directional Valves

None:
Japanese
Std. "JIS"
and
European
Design
Std.

90:
N. American
Design
Std.

DIRECTIONAL CONTROLS
List of Standard Models and The Maximum Flow
Models with AC Solenoids: DSG-01-

-A
L /min

[Port "B" Blocked]


Model
Numbers

Graphic
Symbols

10
DSG013C2

b
PT
AB

DSG013C3

b
PT
AB

DSG013C4

DSG013C40

b
PT
AB

Spring Centred

Working Pressure MPa

A B

Three Positions

b
PT
AB

DSG013C60

a
PT

16

25

31. 5

100

100

100

Working Pressure MPa

Working Pressure MPa

35

10

16

25

1004310041 8021
5738 5331 2917
1008010080100801007710077 7046 7046 7046
9063 9063 9063 9063 9063 4530 4530 4530
90 9022 3518 10038 7628 6715
90
90
9026 4314 3011 5031 3820 2010
85 8040 8022 8540 8535 8524
85
85
80
80 8030 6315 2510 7026 5024 3216
4323 4323 4223 4223 4223 5432 5432 5232
4023 4023 3823 3623 3523 4830 4730 4730
100

[Port "A" Blocked]

100

31. 5
6017
1910
7046
4530
5710
167
6016
2213
5232
4730

35

10

16

25

3815 1004310041 8021


139 5738 5331 2917
7046 7046 7046 7046
4530 4530 4530 4530
357 10038 7628 6715
125 5031 3820 2010
5512 8540 8535 8524
1810 7026 5024 3216
5232 5432 5432 5232
4730 4830 4730 4730

31. 5

35

6017
1910
7046
4530
5710
167
6016
2213
5232
4730

3815
139
7046
4530
357
125
5512
1810
5232
4730

10

AB

DSG013C9

100

100

100

100

100

100

100

100

20

10

15

10

20

10

15

PT
AB

DSG013C10

a
PT
AB

DSG013C11

a
PT
AB

DSG013C12

No-Spring
Detented

DSG012D2

AB

80

80

80

80

80

45

6213
1510
6027
3518
6213
1510

5045 5042 4540 4540

4521 4516 3813


a

50

45

PT

5045 5042 4540 4540

3618 2813 2212


AB

Spring Offset

Two Positions

PT

100 100631003310027100501003710020 7816 6213 100501003710020 7816


10070 8020 7020 4019 10037 5525 2914 2011 1510 10037 5525 2914 2011
10065 8552 7245 6534
5
13
10
20
23
100
100
100
100
7050 5740 5025 4319
100 100631003310027100501003710020 7816 6213 100501003710020 7816
10070 8020 7020 4019 10037 5525 2914 2011 1510 10037 5525 2914 2011

DSG012B2

85

85

85

85

85

20

16

16

15

13

70

70

70

70

70

50

50

50

50

50

26

17

13

11

10

PT
AB

DSG012B3
PT
AB

DSG012B8
PT

8563
8530
8070
7048
8050
3520

8050
6033
8070
7048
7040
2315

6340
5028
8070
7048
6020
158

4432
4028
8070
7048
4510
105

E
DSG-01 Series Solenoid
Operated Directional Valves

Spool-Spring Arrangement

No. of Valve Positions

Max. Flow

4432
4028
8070
7048
3010
75

Notes: 1. The relation between the maximum flow in the table above and the frequency/voltage (within the serviceable voltage) is as shown below.
( Example )

50 Hz, At minimum serviceable voltage


(80% of rated voltage)

50 Hz, At rated voltage

The maximum flow rate is constant


regardless of 50 Hz or 60 Hz and of
any voltage variants within the
serviceable voltage
60 Hz, At rated voltage
2. For the maximum flow rate in P T of the valves with a

100

100 (43)
57 (38)
60 Hz, At minimum serviceable voltage
(90% of rated voltage)

mark, please see page 351.

The valve models with a mark are handled as


Options. If you choose such valves, check the time
of delivery beforehand.

DSG-01 Series Solenoid Operated Directional Valves

347

List of Standard Models and The Maximum Flow


Models with DC or R Type Solenoids: DSG-01-

-D /R
L /mi

Spool-Spring Arrangement

No. of Valve Positions

Max. Flow

[Port "B" Blocked]


Model
Numbers

Graphic
Symbols

Working Pressure MPa

10

16

25

31. 5

35

100

100

100

100

100

100
80

100
80

90

90

85

85

50
41

50
41

100
80
90
42
65
45
50
41

100
80
50
26
40
30
50
41

100

100

100

85

85

100

AB
a
PT
a

Spring Centred

Three Positions

AB
a
PT

Working Pressure MPa

35

10

16

25

31. 5

35

100
80
38
20
33
26
50
41

100
55
78
70
100
62
85
65
66
58

45
35
78
70
58
48
52
36
66
58

28
23
78
70
38
30
30
25
66
58

25
19
78
70
31
25
26
21
66
58

22
17
75
70
29
23
24
19
66
58

100
55
78
70
100
62
85
65
66
58

45
35
78
70
58
48
52
36
66
58

28
23
78
70
38
30
30
25
66
58

25
19
78
70
31
25
26
21
66
58

22
17
75
70
29
23
24
19
66
58

100

100

20

15

10

10

20

15

10

10

85
35

80
23

40
20

100
74

56
43

36
28

28
20

24
19

100

100

100

100

23

20

13

10

85

85

85
35

80
23

40
20

100
74

56
43

36
28

28
20

24
19

100
74
100
85
100
74

56
43
60
46
56
43

36
28
40
32
36
28

28
20
36
28
28
20

24
19
32
24
24
19

75

75

75

75

75

40

30

27

50

50

45

45

45

42

40

40

31
23
75
65
35
30

24
19
75
65
23
17

22
18
75
65
19
13

22
18
75
65
17
12

PT

DSG013C60

31. 5

AB
a

25

PT

DSG013C40

16

AB

DSG013C4

10

PT

DSG013C3

Working Pressure MPa

A B

DSG013C2

[Port "A" Blocked]

AB

DSG013C9

a
PT
AB

DSG013C10

a
PT
AB

DSG013C11

a
PT
AB

DSG013C12

No-Spring
Detented

DSG012D2

AB

45

50

45

PT

30

25

22

16

16

15

13

50

50

50

50

50

26

17

13

11

10

70

70

70

70

70

80

80

80

80

80

20

70

70

70

70

70

AB

Spring Offset

Two Positions

PT

DSG012B2
PT
AB

DSG012B3
PT
AB

DSG012B8

b
PT

46
32
75
65
53
35

Notes: 1. The relation between the maximum flow in the table above and the voltage (within the serviceable voltage) is as shown be low.
( Example )

The maximum flow rate is constant


regardless of any voltage variants
within the serviceable voltage

100

2. For the maximum flow rate in P T of the valves with a

100
55

At rated voltage
[after temperature rise and saturated]
At minimum serviceable voltage
(90% of rated voltage)
[after temperature rise and saturated]

mark, please see page 351.

The valve models with a mark are handled as


Options. If you choose suce valves, check the time
of delivery beforehand.

348

DSG-01 Series Solenoid Operated Directional Valves

DIRECTIONAL CONTROLS
List of Standard Models and The Maximum Flow
Models with AC Solenoids: DSG-01-

-A

Spool-Spring Arrangement

No. of Valve Positions

Max. Flow

U.S.GPM

[Port "B" Blocked]


Model
Numbers

Graphic
Symbols

Working Pressure PSI

[Port "A" Blocked]

Working Pressure PSI

Working Pressure PSI

1450 2320 3630 4570 5080 1450 2320 3630 4570 5080 1450 2320 3630 4570 5080

DSG013C2

b
PT
AB

DSG013C3

b
PT
AB

DSG013C4

DSG013C40

Spring Centred

Three Positions

PT
AB
b
PT
AB

DSG013C60

a
PT

26.4(11.4) 26.4(10.8) 21.1(5.6) 15.9(4.5) 10.0(4.0) 26.4(11.4) 26.4(10.8) 21.1(5.6) 15.9(4.5) 10.0(4.0)
15.1(10.0) 14.0(8.2) 7.7(4.5) 5.0(2.6) 3.4(2.4) 15.1(10.0) 14.0(8.2) 7.7(4.5) 5.0(2.6) 3.4(2.4)
26.4(21.1) 26.4(21.1) 26.4(21.1) 26.4(21.1) 26.4(21.1) 18.5(12.2) 18.5(12.2) 18.5(12.2) 18.5(12.2) 18.5(12.2) 18.5(12.2) 18.5(12.2) 18.5(12.2) 18.5(12.2) 18.5(12.2)
23.8(16.6) 23.8(16.6) 23.8(16.6) 23.8(16.6) 23.8(16.6) 11.9(7.9) 11.9(7.9) 11.9(7.9) 11.9(7.9) 11.9(7.9) 11.9(7.9) 11.9(7.9) 11.9(7.9) 11.9(7.9) 11.9(7.9)
23.8 23.8(5.8) 9.2(4.8) 26.4(10.0) 20.1(17.4) 17.7(4.0) 15.1(2.6) 9.2(1.8) 26.4(10.0) 20.1(7.4) 17.7(4.0) 15.1(2.6) 9.2(1.8)
23.8
23.8
23.8(6.9) 11.4(3.7) 7.9(2.9) 13.2(8.2) 10.0(5.3) 5.3(2.6) 4.2(1.9) 3.2(1.3) 13.2(8.2) 10.0(5.3) 5.3(2.6) 4.2(1.9) 3.2(1.3)
22.5
22.5
22.5 21.1(10.6) 21.1(5.8) 22.5(10.6) 22.5(9.3) 22.5(6.3) 15.9(4.2) 14.5(3.2) 22.5(10.6) 22.5(9.3) 22.5(6.3) 15.9(4.2) 14.5(3.2)
21.1
21.1 21.1(7.9) 16.6(4.0) 6.6(2.4) 18.5(6.9) 13.2(6.3) 8.5(4.2) 5.8(3.4) 4.8(2.6) 18.5(6.9) 13.2(6.3) 8.5(4.2) 5.8(3.4) 4.8(2.6)
11.4(6.1) 11.4(6.1) 11.1(6.1) 11.1(6.1) 11.1(6.1) 14.2(8.4) 14.2(8.4) 13.7(8.4) 13.7(8.4) 13.7(8.4) 14.2(8.4) 14.2(8.4) 13.7(8.4) 13.7(8.4) 13.7(8.4)
10.6(6.1) 10.6(6.1) 10.0(6.1) 9.5(6.1) 9.2(6.1) 12.7(7.9) 12.4(7.9) 12.4(7.9) 12.4(7.9) 12.4(7.9) 12.7(7.9) 12.4(7.9) 12.4(7.9) 12.4(7.9) 12.4(7.9)
26.4

26.4

26.4

26.4

26.4

AB

DSG013C9

26.4

26.4

26.4

26.4

26.4

26.4

5.3

4.0

2.6

2.6

2.1

5.3

4.0

2.6

2.6

2.1

PT
AB

DSG013C10

a
PT
AB

DSG013C11

b
PT
AB

DSG013C12

No-Spring
Detented

DSG012D2

AB

21.1

21.1

21.1

21.1

21.1

11.9

11.9

16.4(3.4)
4.0(2.6)
15.9(7.1)
9.2(4.8)
16.4(3.4)
4.0(2.6)

13.2(11.9) 13.2(11.1) 11.9(10.6) 11.9(10.6)

11.9(5.6) 11.9(4.2) 10.0(3.4)


a

13.2

PT

9.5(4.8) 7.4(3.4) 5.8(3.2)


AB

Spring Offset

Two Positions

PT

26.4 26.4(16.6) 26.4(8.7) 26.4(7.1) 26.4(13.2) 26.4(9.8) 26.4(5.3) 20.6(4.2) 16.4(3.4) 26.4(13.2) 26.4(9.8) 26.4(5.3) 20.6(4.2)
26.4(18.5) 21.1(5.3) 18.5(5.3) 10.6(5.0) 26.4(9.8) 14.5(6.6) 7.7(3.7) 5.3(2.9) 4.0(2.6) 26.4(9.8) 14.5(6.6) 7.7(3.7) 5.3(2.9)
26.4(17.2) 22.5(13.7) 19.0(13.7) 17.2(9.0)
26.4
26.4
26.4
26.4
26.4
6.1
5.3
3.4
2.6
1.3
18.5(13.2) 15.1(10.6) 13.2(6.6) 11.4(5.0)
26.4 26.4(16.6) 26.4(8.7) 26.4(7.1) 26.4(13.2) 26.4(9.8) 26.4(5.3) 20.6(4.2) 16.4(3.4) 26.4(13.2) 26.4(9.8) 26.4(5.3) 20.6(4.2)
26.4
26.4(18.5) 21.1(5.3) 18.5(5.3) 10.6(5.0) 26.4(9.8) 14.5(6.6) 7.7(3.7) 5.3(2.9) 4.0(2.6) 26.4(9.8) 14.5(6.6) 7.7(3.7) 5.3(2.9)

DSG012B2

22.5

22.5

22.5

22.5

22.5

5.3

4.2

4.2

4.0

18.5

18.5

18.5

18.5

18.5

13.2

13.2

13.2

13.2

6.9

4.5

3.4

2.9

PT
AB

DSG012B3
PT
AB

DSG012B8
PT

13.2(11.9) 13.2(11.1) 11.9(10.6) 11.9(10.6)

E
DSG-01 Series Solenoid
Operated Directional Valves

A B

22.5(16.6) 21.1(13.2) 16.6(10.6) 11.6(8.5) 11.6(8.5)


22.5(7.9) 15.9(8.7) 13.2(7.4) 10.6(7.4) 10.6(7.4)
21.1(18.5) 21.1(18.5) 21.1(18.5) 21.1(18.5) 21.1(18.5)
13.2
18.5(12.7) 18.5(12.7) 18.5(12.7) 18.5(12.7) 18.5(12.7)
21.1(13.2) 18.5(10.6) 15.9(5.3) 11.9(2.6) 7.9(2.6)
2.6
9.2(5.3) 6.1(4.0) 4.0(2.1) 2.6(1.3) 1.9(1.3)
3.4

Notes: 1. The relation between the maximum flow in the table above and the frequency/voltage (within the serviceable voltage) is as shown below.
( Example )

50 Hz, At minimum serviceable voltage


(80% of rated voltage)

50 Hz, At rated voltage

The maximum flow rate is constant


regardless of 50 Hz or 60 Hz and of
any voltage variants within the
serviceable voltage
60 Hz, At rated voltage
2. For the maximum flow rate in P T of the valves with a

26.4

26.4(11.4)
15.1(10.0)
60 Hz, At minimum serviceable voltage
(90% of rated voltage)

mark, please see page 351.

The valve models with a mark are handled as


Options. If you choose such valves, check the time
of delivery beforehand.

DSG-01 Series Solenoid Operated Directional Valves

349

List of Standard Models and The Maximum Flow


Models with DC or R Type Solenoids: DSG-01-

-D /R

Spool-Spring Arrangement

No. of Valve Positions

Max. Flow

U.S.GPM

[Port "B" Blocked]


Model
Numbers

Graphic
Symbols

Working Pressure PSI

[Port "A" Blocked]

Working Pressure PSI

Working Pressure PSI

1450 2320 3630 4570 5080 1450 2320 3630 4570 5080 1450 2320 3630 4570 5080
A B

DSG013C2

26.4

26.4

26.4

26.4

26.4

PT
AB

DSG013C3

b
PT
AB

DSG013C4

Spring Centred

Three Positions

PT
AB

DSG013C40

b
PT
AB

DSG013C60

a
PT

26.4 26.4 26.4 26.4 26.4


21.1 21.1 21.1 21.1 21.1
23.8 13.2 10.0
23.8 23.8
5.3
11.1 6.9
17.2 10.6 8.7
22.5 22.5
6.9
11.9 7.9
13.3 13.3 13.3 13.3 13.3
10.8 10.8 10.8 10.8 10.8

26.4
14.5
20.6
18.5
26.4
16.4
22.5
17.2
17.4
15.3

11.9
9.3
20.6
18.5
15.3
12.7
13.7
9.5
17.4
15.3

7.4
6.1
20.6
18.5
10.0
7.9
7.9
6.6
17.4
15.3

6.6
5.0
20.6
18.5
8.2
6.6
6.9
5.6
17.4
15.3

5.8 26.4
14.5
4.5
19.8 20.6
18.5 18.5
7.7 26.4
6.1 16.4
6.3 22.5
5.0 17.2
17.4 17.4
15.3 15.3

11.9
9.3
20.6
18.5
15.3
12.7
13.7
9.5
17.4
15.3

7.4
6.1
20.6
18.5
10.0
7.9
7.9
6.6
17.4
15.3

6.6
5.0
20.6
18.5
8.2
6.6
6.9
5.6
17.4
15.3

5.8
4.5
19.8
18.5
7.7
6.1
6.3
5.0
17.4
15.3

AB

DSG013C9

26.4

26.4 26.4

26.4

26.4

5.3

4.0

2.6

2.6

2.1

5.3

4.0

2.6

2.6

2.1

22.5

22.5

22.5
9.2

21.1
6.1

10.6
5.3

26.4
19.6

14.8
11.4

9.5
7.4

7.4
5.3

6.3
5.0

26.4

26.4 26.4

26.4

26.4

6.1

5.3

3.4

2.6

1.3

22.5

22.5

22.5
9.2

21.1
6.1

10.6 26.4
5.3 19.6

14.8
11.4

9.5
7.4

7.4
5.3

6.3
5.0

26.4
19.6
26.4
22.5
26.4
19.6

14.8
11.4
15.9
12.2
14.8
11.4

9.5
7.4
10.6
8.5
9.5
7.4

7.4
5.3
9.5
7.4
7.4
5.3

6.3
5.0
8.5
6.3
6.3
5.0

19.8

19.8

19.8

19.8

19.8

10.6

7.9

7.1

13.2

13.2

11.9

11.9

13.2

11.1

10.6

10.6

8.2
6.1
19.8
17.2
9.2
7.9

6.3
5.0
19.8
17.2
6.1
4.5

5.8
4.8
19.8
17.2
5.0
3.4

5.8
4.8
19.8
17.2
4.5
3.2

PT
AB

DSG013C10

a
PT
AB

DSG013C11

a
PT
AB

DSG013C12

No-Spring
Detented

DSG012D2

AB

11.9

13.2

11.9

PT

7.9

6.6

5.8

4.2

4.2

4.0

3.4

13.2

13.2

13.2

13.2

13.2

6.9

4.5

3.4

2.9

2.6

18.5

18.5

18.5

18.5

18.5

21.1

21.1

21.1

21.1

21.1

5.3

18.5

18.5

18.5

18.5

18.5

AB

Spring Offset

Two Positions

PT

DSG012B2
PT
AB

DSG012B3
PT
AB

DSG012B8

b
PT

12.2
8.5
19.8
17.2
14.0
9.3

Notes: 1. The relation between the maximum flow in the table above and the voltage (within the serviceable voltage) is as shown be low.
( Example )

The maximum flow rate is constant


regardless of any voltage variants
within the serviceable voltage

26.4

2. For the maximum flow rate in P T of the valves with a

26.4
14.5

At rated voltage
[after temperature rise and saturated]
At minimum serviceable voltage
(90% of rated voltage)
[after temperature rise and saturated]

mark, please see page 351.

The valve models with a mark are handled as


Options. If you choose suce valves, check the time
of delivery beforehand.

350

DSG-01 Series Solenoid Operated Directional Valves

DIRECTIONAL CONTROLS
Maximum Flow of Centre By-Pass
In valve type 3C60, in case where the actuator is put on in between the cylinder ports A and B as illustrated below and
where the actuator moves and suspended at its stroke end and where the valve is then shifted to the neutral position in
the suspended state of the actuator, the maximum flow rates available are those as shown as the table below regardless
of any voltage in the range of serviceable valtage.

Max. Flow

Graphic
Symbol

Mode Numbers

AB

55
(14.5)

DSG-01-3C60-A /D /R

L/min (U.S.GPM)

10 MPa
16 MPa
25 MPa
31.5 MPa
35 MPa
(1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI) (5080 PSI)

PT

44
(11.6)

30
(7.9)

26
(6.9)

22
(5.8)

E
List of Shockless Models and The Maximum Flow
-D /R
Max. Flow

L/min (U.S.GPM)

[Port "B" Blocked]


No. of
Valve
Positions

Spool-Spring
Arrangement

Graphic
Symbol

Model Numbers

Working Pressure
MPa (PSI)
10
(1450)

16
(2320)

25
(3630)

63
(16.6)

63
(16.6)

40
(10.6)

60
(15.9)

50
(13.2)
40
(10.6)
45
(11.9)
40
(10.6)

40
(10.6)
20
(5.3)
45
(11.9)
40
(10.6)

A B

S-DSG-01-3C2
Three
Positions

a
PT

Spring
Centred

AB

S-DSG-01-3C4

a
PT

Two
Positions

Spring
Offset

AB

S-DSG-01-3B2

b
PT

50
(13.2)
45
(11.9)

[Port "A" Blocked]

Working Pressure
MPa (PSI)
10
16
25
(1450) (2320) (3630)

Working Pressure
MPa (PSI)
10
16
25
(1450) (2320) (3630)

40
(10.6)
32
(8.5)
40
(10.6)
32
(8.45)

32
(8.5)
20
(5.3)
32
(8.5)
16
(4.23)

25
(6.6)
16
(4.23)
16
(4.2)
12
(3.17)

40
(10.6)
32
(8.5)
40
(10.6)
32
(8.45)

32
(8.5)
20
(5.3)
32
(8.5)
16
(4.23)

25
(6.6)
16
(4.23)
16
(4.2)
12
(3.17)

30
(7.9)

30
(7.9)

30
(7.9)

60
(15.9)

40
(10.6)

40
(10.6)

DSG-01 Series Solenoid


Operated Directional Valves

Models with DC or R Type Solenoids: S-DSG-01-

Notes: 1. The relation between the maximum flow in the table above and the voltage (within the serviceable voltage) is as shown be low.
L/min

( Example )

The maximum flow rate is constant


regardless of any voltage variants
within the serviceable voltage

60
(15.9)

50
(13.2)
40
(10.6)

At rated voltage
[after temperature rise and saturated]
At minimum serviceable voltage
(90% of rated voltage)
[after temperature rise and saturated]

U.S.GPM

DSG-01 Series Solenoid Operated Directional Valves

351

Reverse Mounting of Solenoid.


In spring offset type, it is a standard configuration that the solenoid is mounted onto the valve in the SOL b position
(side). However, in this particular spool-spring arrangement, the mounting of the solenoid onto the valve in the reverse
position -SOL a side- is also available. The graphic symbol for this reverse mounting is as shown below.
As for the valve type 2B A and 2B B, please refer to the explanation under the heading of "Valves Using Neutral
Position and Side Position" given below.
A

SOL b

SOL a

Standard Mtg. of Solenoid

Reverse Mtg. of Solenoid

Valves Using Neutral Position and Side Position. (Special Two position Valve)
Besides the use of the standard 2-position valves aforementioned in the "List of Standard Models and Maximum Flow",
the 3-position valves also can be used as the 2-position valves using the two of their three positions. In this case, there
are two kinds of the valve available. One is the valve using the neutral position and SOL a position (2B A) and another
is the valve using the neutral position and SOL b position (2B B) .
(Example) In case of Spool Type "2"
Neutral Position
SOL. b Energised
Position

SOL. a Energised
Position
A

B
b

a
P

2B2A

2B2B

b
"A": Use of Neutral and
SOL. a Energised
Position (2B2A)

"B": Use of Neutral and


SOL. b Energised
Position (2B2B)

Graphic SymbolsG
Model Numbers

Standard
Mtg. Type
A

A
b

DSG-01-2B2A

Reverse
Mtg. Type

DSG-01-2B A
T

raphic Symbols
Model Numbers

Standard
Mtg. Type
AB

DSG-01-2B B

a
P

b
P

DSG-01-2B2B
DSG-01-2B3B
DSG-01-2B4B
DSG-01-2B60B
DSG-01-2B10B

In the above table, the graphic symbols in mounting


type highlighted with shade are optional extra,
therefore, please confirm the time of delivery with
us before ordering.

352

Reverse
Mtg. Type

DSG-01 Series Solenoid Operated Directional Valves

DIRECTIONAL CONTROLS
Typical Changeover Time
Changeover time varies according to oil viscosity, spool type and hydraulic circuit.
Standard Type (Without Shockless Function)
[Result of Measurement]

[Test Conditions ]
Pressure:
Flow Rate:
Viscosity:
Voltage:

16 MPa (2320 PSI)


31.5 L /min (8.3 U.S.GPM)
35 mm 2 /s (164 SSU)
100 %V
(After coil temprature rises and saturated)

ON

Solenoid

OF F

O FF
0

Spool Shift

Max.
T2

Type

Model Numbers

Standard
Type

DSG-01-3C2- A
DSG-01-3C2- D
DSG-01-3C2- R

Time ms
T1

T2

15
48
50

23
19
100

Shockless Type
[Reaults of Measurement]

[Test Circuit and Conditions]


Accelmeter

OF F

ON
SOL a

Speed

G1
a

G2

Acceleration (G)
Load

Pressure (Ps)
Ps
T1

Setting Pressure (Ps): 7 MPa (1020 PSI)


Load (W): 1000 kg (2205 1bs.)
Speed: 8 m/min (26.2 ft./min)
Viscosity: 35 mm 2 /s (164 SSU )

Type

T2

Time

Model Nmbers

Time Acceleratio n
ms
m/s2 (G)
T1 T2
G1
G2

Shockles s
Type

S-DSG-01-3C2- D

70 30

12
(1.2 )

7
(0.7 )

Standard
Type

DSG-01-3C2- D

35 25

18
(1.8 )

15
(1.5 )

DSG-01 Series Solenoid Operated Directional Valves

E
DSG-01 Series Solenoid
Operated Directional Valves

T1

353

Pressure Drop
Pressure drop curves based on viscosity of 35 mm2 /s (164 SSU) and specific gravity of 0.850.

Standard Type: DSG-01


PSI
600

MPa
4

Model Numbers

B T

P B

A T

DSG-01-3C2

DSG-01-3C3

DSG-01-3C4

DSG-01-3C40

DSG-01-3C60

DSG-01-3C9

DSG-01-3C10

DSG-01-3C11

DSG-01-3C12

DSG-01-2D2

100 L/min

DSG-01-2B2

U.S.GPM

DSG-01-2B3

DSG-01-2B8

Pressure Drop P

500
3
400

300

200
1
100

20
0

40

60
12

80

16

20

Pressure Drop Curve Number

P A

24

Flow Rate

Shockless Type: S-DSG-01


PSI
180

MPa
1.2

160

120

80

0.8
0.6

Pressure Drop Curve Number

P A

B T

P B

A T

S-DSG-01-3C2

S-DSG-01-3C4

S-DSG-01-2B2

1.0

P
Pressure Drop

Model Numbers

0.4
40
0.2
0

10
0

20
4

30
6

40
10

50
12

14

60

L/min

16

U.S.GPM

Flow Rate

For any other viscosity, multiply the factors in the table below.
Viscosity

mm 2/s 15

Factor

SSU

77

40

50

60

70

80

90

100

20

30

98

141 186 232 278 324 371 417 464

0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30

For any other specific gravity (G'), the pressure drop ( P') may be
obtained from the formula below.
P' = P (G'/0.850)

354

DSG-01 Series Solenoid Operated Directional Valves

P T
2

DIRECTIONAL CONTROLS
Mounting surface: ISO 4401-AB-03-4-A

TERMINAL BOX TYPE


Models with AC Solenoids

Single Solenoid: Spring Offset


DSG-01-2B -A -70/7090

Double Solenoid: Spring Centred & No-Spring Detented


3C -A -70/7090
DSG-01- 2D2
Solenoid Indicator Light
(For Sol a)

145.7
(5.74)

Pressure Port "P"


Cylinder Port "A"
76.7
(3.02)

142.2
(5.60)

Solenoid Indicator Light


(For Sol b)

196.4
(7.73)

95
(3.74)

26
(1.02)

50.7
(2.00)

For other dimensions, refer to "spring Centred and


No-Spring Detented" models.
Solenoid being mounted in the reverse position
SOL a side is also available.

46
(1.81)

A100

SOL a

SOL b

13.5
(.53)
70
(2.76)

38
(1.50)

Mounting Surface
(O-Rings Furnished)

Space Needed to Remove


Solenoid-Each End
45.5
Electrical Conduit Connection
"C " Thd. (Both Ends)
(1.79)

Lock Nut
Tightening Torque:
10.3-11.3 Nm (91-100 IN.lbs.)

33
(1.30)

23.5 47(1.85)
(.93)
88.8
(3.50)

Tank Port "T"

T
B

A
P

27
(1.06)
Manual Actuator-Both Ends
6(.24) Dia.

3(.12) Dia.
5(.20) Deep
VIEW ARROW X

X
Model Numbers

"C " Thd.

DSG-01-

-A -70

DSG-01-

-A -7090 1/2 NPT

G 1/2

Locating pin can be fitted to this hole to conform with


ISO4401-03-02-94. However, locating pin is not provided
to standard design valve. When ordering valve with a
locating pin, please consult Yuken.

DSG-01 Series Solenoid


Operated Directional Valves

Cylinder Port "B"

SOL b

31.75
(1.25)

40.5
(1.59)

31 0.75
(1.22) (.03)
32.5
(1.28)

5.5(.22) Dia. Through


9.5(.37) C' Bore
4 Places

DIMENSIONS IN
MILLIMETRES (INCHES)

Models with DC Solenoids: (S-)DSG-01-D -70/7090


Models with R Type Solenoids: (S-)DSG-01-R -70/7090
Spring Centred
No-Spring Detented
Spring Offset

Space Needed to Remove


Solenoid-Each End
50
(1.97)

204.4(8.05)
149.7
(5.89)

80.7
(3.16)

D24

SOLa

SOL b

D
3

Double Solenoid
Models Only

Spring Offset Type 146.2


(5.76)

For other dimensions, refer to models with AC solenoids.

DSG-01 Series Solenoid Operated Directional Valves

355

Sub-plate : DSGM-01/01X/01Y-31/3180/3190

14.2
(.56)

"C" Thd.
4 Places

DSGM-01-31

"D" Thd.

"E"
mm(IN.)

M5

10 (.39)

No.10-24 UNC

12 (.47)

M5

10 (.39)

No.10-24 UNC

12 (.47)

Rc 3/8

M5

10 (.39)

3/8 NPT

No. 10-24 UNC

12 (.47)

Piping Size
"C" Thd.
Rc 1/8

DSGM-01-3180

1/8 BSP.F

DSGM-01-3190

1/8 NPT

DSGM-01X-31

Rc 1/4

DSGM-01X-3180

1/4 BSP.F

DSGM-01X-3190

1/4 NPT

DSGM-01Y-31
DSGM-01Y-3190

T
11
(.43)

7 (.28) Dia. Through


7
(.28) 11 (.43) Dia. Spotface
2 Places

DSG-01 Series Solenoid Operated Directional Valves

37
(1.46)
24
(.94)

25.8
(1.02)
31
(1.22)
31.75
(1.25)
48
(1.89)
63
(2.48)

Sub-plate
Model Numbers

356

16
(.63)
15
(.59)

8.5
(.33)
7.5
(.30)

12.7(.50)

5.2
(.20)
71
(2.80)
85
(3.35)

32
(1.26)

"D" Thd. "E" Deep


4 Places

0.75
(.03)
15.5
(.61)

7 (.28) Dia.
4 Places

40.5
(1.59)
30.2
(1.19)
21.5
(.85)

DIMENSIONS IN
MILLIMETRES (INCHES)

12.5
(.49)
35.5
(1.40)
58.5
(2.30)

DIRECTIONAL CONTROLS
PLUG-IN CONNECTOR TYPE (N)
PLUG-IN CONNECTOR WITH INDICATOR LIGHT (N1)

DIMENSIONS IN
MILLIMETRES (INCHES)

-A - N -70/7090
N1
Models with DC Solenoids: (S-)DSG-01-D - N -70/7090
N1
Models with R Solenoids: (S-)DSG-01-R -N-70/7090
Models with AC Solenoids: DSG-01-

SOL b

A100

Double Solenoid
Models Only

23.5
(.93)

SOLa

Lock Nut
Tightening Torque:
10.3 - 11.3 Nm (90 - 100 IN.lbs.)

Model Numbers
DSG-01-

-A -N

(S-)DSG-01-

-D -N

(S-)DSG-01-

-R -N

C
196.4
(7.73)
204.4
(8.05)
204.4
(8.05)

D
76.7
(3.02)
80.7
(3.18)
80.7
(3.18)

E
88.5
(3.48)
99.5
(3.92)
102.5
(4.04)

F
53
(2.09)
64
(2.52)
57.2
(2.25)

G
H
27.5 39
(1.08) (1.54)
27.5 39
(1.08) (1.54)
34
53
(1.34) (2.09)

DSG-01 Series Solenoid


Operated Directional Valves

D
29.5
(1.16)

72.5
(2.85)

The position of the Plug-in connector can be changed as


illustrated below by loosening the lock nut. After
Cable Departure
completion of the change, be sure to tighten the lock nut
with the torque as specified below.
Cable Applicable:
Outside Dia. .... 8 - 10 mm (.31 - .39 in.)
Conductor Area ....
46(1.81)
Not Exceeding 1.5 mm2 (.0023 Sq. in.)
G

For other dimensions, refer to "Terminal Box type" (Page 356).

Models with Push Button & Lock Nut


(S-)DSG-01-

- -C

AC: 132.2(5.20)
DC/R: 136.2(5.36)

Lock Nut
Press the "Push Button" then turn "Lock Nut"
clockwise. The position of the "Push Button" is held.
Be sure to loosen "Lock Nut" fully before solenoid
is energised.

SOL b

Push Button

Interchangeability in Installation Current and New Design


In ouder to achieve higher pressure, higher flow, lower pressure drop DSG-01 valves has been upgraded from the 60
design series to the 70 design series.
The figures in the table below are the comparison between the current and the new design valves.
Specifications
Design Number

Max. Flow
L/min
(U.S.GPM)

Max. Operating
Pressure
MPa (PSI)

Max. T-Line
Back Pres.
MPa (PSI)

New Design: 70

100(26.4)

35(5080)

21(3050)

Current Design: 60

63(16.6)

31.5(4570)

16(2320)

Pressure Drop
MPa (PSI)
{PA}

Max. Changeover
Frequency
Cycle/min (min1)
300
(R Type sol. Only 120)

Mass kg (lbs.)
3C /2D

2B

0.9(130)

1.85(4.08)

1.4(3.09)

1.0(145)

2.2(4.85)

1.6(3.53)

Flow Rate: 60 L/min (15.9 U.S.GPM), Viscosity: 30 mm2/s (141 SSU), Spool type "2" (Closed centre)

Interchangeability in Installation
Interchangeability in installation in maintained though there are minor differences in demension as in the following table.
A
E

Coil Type

AC

38
(1.50)

K
J
B

A100

SOL b

SOL a

27
(1.06)

DC
R

Design
Number
New Design
: 70

196.4 142.2 46
88.8
95
50.7
26
70
13.5 70.5
(7.73) (5.60) (1.81) (3.50) (3.74) (2.00) (1.02) (2.76) (.53) (2.78)

Current Design 191.4 142.7 48


90.3
90
50.7 23.5
65
11
72
: 60
(7.54) (5.62) (1.89) (3.56) (3.54) (2.00) (.93) (2.56) (.43) (2.83)
New Design
: 70

204.4 146.2 46
88.8
95
54.7
26
70
13.5 70.5
(8.05) (5.76) (1.81) (3.50) (3.74) (2.15) (1.02) (2.76) (.53) (2.78)

Current Design 210 152


48
90.3
90
60
23.5
65
11
72
: 60
(8.27) (5.98) (1.89) (3.56) (3.54) (2.36) (.93) (2.56) (.43) (2.83)

DSG-01 Series Solenoid Operated Directional Valves

357

Details of Receptacle
Type of
Electrical Conduit
Connection

Double Solenoid Type

Single Solenoid Type

Power Supply
(For SOL.a)

Power Suppl y

Power Supply
(For SOL.b)

SOL. a

SOL. b

Ground

Indicator Light

Terminal
Box Type

Common Plate

SOL. b

Indicator Light

Indicator Light

Common

Ground

Ground

Ground
1
1

Plug-in
Connector
Type

1-Power Suppl y

2-Power Suppl y

1. There are two grounding terminals. You can use either one.
2. If you do not need the common plate, remove it.
3. With DC solenoids, polarity is no question.

DANGER
Do not perform wiring while the power is on.
Doing so may result in electric shock, burns or death.
Make the wiring properly. Improper wiring will cause an
irregular movement of the machine, resulting in a grave
accident.

Electrical Circuit
Type of
Electrical Conduit
Connection

Electric Source
AC

ACDC Rectified

DC

Indicator Light

Indicator Light

Power
Supply

Power
Supply

Terminal
Box Type

Power
Supply

SOL.
Common
Ground

SOL.
Common
Ground

Voltage-Surge
Suppressor

SOL.
Common
Ground

Indicator Light
(Integrated in "N1"
model only)

Plug-in
Connector
Type

1-Power
Supply

1-Power
Supply

2-Power
Supply

2-Power
Supply

2-Power
Supply

Ground

Ground

SOL.

Indicator Light
(Integrated in "N1"
model only)

358

Rectifier
Circuit

Voltage-Surge
Suppressor

SOL.
1-Power
Supply

Indicator Light
Voltage-Surge
Suppressor

SOL.

Ground
Voltage-Surge
Suppressor
(Circuit composed
in coil)

DSG-01 Series Solenoid Operated Directional Valves

Rectifier
Circuit

DIRECTIONAL CONTROLS
List of Seals
-DSG-01-

- -70/7090

Spring Offset type

28
16

18

12

17
19

14

29

13

10

15

30
9
7

SOL b

SOL a

6
8

27

24

25

21

23

20

26

22

11

-DSG-01-

- -N/N1-70/7090
16 15 14

18

11

SOL a

19

SOL b

List of Seals
Qty.

Item

Name of Parts

Part Numbers

O-Ring

SO-NB-A-012 (NBR, Hs90)

O-Ring

SO-NB-P18

18

Packing

19

O-Ring

24
25

3C

2D

2B

1790S-VK421290-8

S6

O-Ring

AS 568-026 (NBR, Hs70)

O-Ring

SO-NB-P18

26

O-Ring

SO-NA-P20

27

O-Ring

SO-NA-P4

30

Plug

Remarks

DSG-01 Series Solenoid


Operated Directional Valves

1790S-VK418329-9

Included in Solenoid Ass'y (Item 11)

When ordering the O-Rings, please specify the seal kit number from the table below.
Valve Model Numbers

Seal Kit No.

O-Ring Details for Seal Kit

-DSG-01-

- -70/7090

KS-DSG-01-70

8 (4 Pcs.), 9 & 25 (2 Pcs., see above), 27 (4 Pcs.)

-DSG-01-

- -N-70/7090

KS-DSG-01-N-70

8 (4 Pcs.), 9 & 25 (2 Pcs., see above)

Solenoid Ass'y, Coil, Receptacle and Connector Refer to page 360 for the details of these parts.

DSG-01 Series Solenoid Operated Directional Valves

359

Solenoid Ass'y, Coil, Receptacle and Connector Ass'y No.

Valve Model Numbers


DSG-01DSG-01DSG-01DSG-01DSG-01DSG-01DSG-01DSG-01DSG-01S-DSG-01S-DSG-01S-DSG-01S-DSG-01S-DSG-01DSG-01DSG-01DSG-01DSG-01DSG-01DSG-01DSG-01DSG-01DSG-01S-DSG-01S-DSG-01S-DSG-01S-DSG-01S-DSG-01DSG-01DSG-01DSG-01DSG-01DSG-01DSG-01DSG-01S-DSG-01S-DSG-01S-DSG-01-

-A100-70
-A120-70
-A200-70
-A240-70
-D12-70
-D24-70
-D48-70
-R100-70
-R200-70
-D12-70
-D24-70
-D48-70
-R100-70
-R200-70
-A100-N-70
-A120-N-70
-A200-N-70
-A240-N-70
-D12-N-70
-D24-N-70
-D48-N-70
-R100-N-70
-R200-N-70
-D12-N-70
-D24-N-70
-D48-N-70
-R100-N-70
-R200-N-70
-A100-N1-70
-A120-N1-70
-A200-N1-70
-A240-N1-70
-D12-N1-70
-D24-N1-70
-D48-N1-70
-D12-N1-70
-D24-N1-70
-D48-N1-70

11

20

Solenoid Ass'y No.

Coil No.

SA1-100-70
SA1-120-70
SA1-200-70
SA1-240-70
SD1-12-70
SD1-24-70
SD1-48-70
SR1-100-70
SR1-200-70
SD1-12-S-70
SD1-24-S-70
SD1-48-S-70
SR1-100-S-70
SR1-200-S-70
SA1-100-N-70
SA1-120-N-70
SA1-200-N-70
SA1-240-N-70
SD1-12-N-70
SD1-24-N-70
SD1-48-N-70
SR1-100-N-70
SR1-200-N-70
SD1-12-S-N-70
SD1-24-S-N-70
SD1-48-S-N-70
SR1-100-S-N-70
SR1-200-S-N-70
SA1-100-N-70
SA1-120-N-70
SA1-200-N-70
SA1-240-N-70
SD1-12-N-70
SD1-24-N-70
SD1-48-N-70
SD1-12-S-N-70
SD1-24-S-N-70
SD1-48-S-N-70

C-SA1-100-70
C-SA1-120-70
C-SA1-200-70
C-SA1-240-70
C-SD1-12-70
C-SD1-24-70
C-SD1-48-70
C-SR1-100-70
C-SR1-200-70
C-SD1-12-70
C-SD1-24-70
C-SD1-48-70
C-SR1-100-70
C-SR1-200-70
C-SA1-100-N-70
C-SA1-120-N-70
C-SA1-200-N-70
C-SA1-240-N-70
C-SD1-12-N-70
C-SD1-24-N-70
C-SD1-48-N-70
C-SR1-100-N-70
C-SR1-200-N-70
C-SD1-12-N-70
C-SD1-24-N-70
C-SD1-48-N-70
C-SR1-100-N-70
C-SR1-200-N-70
C-SA1-100-N-70
C-SA1-120-N-70
C-SA1-200-N-70
C-SA1-240-N-70
C-SD1-12-N-70
C-SD1-24-N-70
C-SD1-48-N-70
C-SD1-12-N-70
C-SD1-24-N-70
C-SD1-48-N-70

13
Receptacle
Part No.

18
Connector Ass'y
Part No.

Remarks

R1-70

KR1-A-70
Terminal
Box
Type

KR1-B-70
RR1-70
KR1-A-70
KR1-B-70
RR1-70

GDM-211-A-11

GDM-211-B-11

Plug-in
Connector
Type
GDME-211-R-A-10 GDME-211-R-B-10

GDM-211-A-11

GDM-211-B-11

GDME-211-R-A-10 GDME-211-R-B-10

GDML-211-1-11

GDML-211-2-11
GDML-211-3-11
GDML-211-1-11
GDML-211-2-11
GDML-211-3-11
GDML-211-1-11

Note: The connector assembly is not included in the solenoid assembly.

360

19
Connector Ass'y
Part No.

DSG-01 Series Solenoid Operated Directional Valves

GDML-211-1-11

GDML-211-2-11
GDML-211-3-11
GDML-211-1-11
GDML-211-2-11
GDML-211-3-11
GDML-211-1-11

Plug-in
Connector
with
Indicator
Light

DIRECTIONAL CONTROLS

3/8 Solenoid Operated Directional Valves, DSG-03 Series


These are epoch-making solenoid operated valves of high pressure, high flow
which have been developed incorporating a unique design concept into every
part of the valve including the solenoid. With wet type solenoids, these
valves ensure the low noise and the long life, moreover, ensure no leakage of
oil outside of the valves.
Wide Range of Models
Choose the optimum valve to meet your need from a large selection available.
The DSG-03 50 design series solenoid operated directional valves are
classified into the two basic models.
Standard type . Useable at high pressure: 31.5 MPa (4570 PSI) and high
flow: 120 L/min (31.7 U.S.GPM)
Shockless type . A noise at spool changeover and a vibration in piping
can be reduced to a minimum.
Stable Operation
With a strong magnet and spring force, the valves are tough against
contamination and thus ensure a stable operation.
Usable in products of various standards
CE/UL/CSA certified products are available.

Terminal Box Type

Specifications
2

Max. Changeover Approx. Mass kg(1bs.)


Type of Solenoid
Frequency
min-1 (Cycles/Min)
DC, R, RQ
AC

Max. Flow
L /min (U.S.GPM)

Max. Operating
Pressure
MPa (PSI)

Max. T-Line
Back Pres.
MPa (PSI)

DSG-03-3C - -50/5090
Standard
DSG-03-2D2- -50/5090
Type
DSG-03-2B - -50/5090

120 (31.7)

31.5 (4570)
Spool Type 60 Only
25 (3630)

16 (2320)

Shockless S-DSG-03-3C - -50/5090


Type
S-DSG-03-2B2- -50/5090

120 (31.7)

25 (3630)

16 (2320)

120

1 L-DSG-03-3C - -50/5090
Low
Wattage L-DSG-03-2D2- -50/5090
(14W)Type L-DSG-03-2B - -50/5090

60 (15.9)

16 (2320)

16 (2320)

240
R Type Sol. Only
120

Valve
Type

Model
Numbers

240
R Type Sol. Only
120

3.6 (7.9)

5 (11)

2.9 (6.4)

3.6 (7.9 )
5 (11)

DSG-03 Series Solenoid


Operated Directional Valves

Plug-in Connector Type

3.6 (7.9)
3.6 (7.9)

5 (11)

2.9 (6.4)

3.6 (7.9I

1 For details of L-DSG-03, please contact us.


2 The maximum flow means the limited flow without inducing any abnormality to the operation (changeover) of the valve. The maximum flow
differs according to the spool type and operating conditions. For details, please refer to the "List of Standard Models and Maximum Flow" on
pages 364 to 368.

Sub-plate
Piping
Size

Japanese Standard "JIS"


Sub-plate
Model Numbers

Thread
Size

European Design Standard


Sub-plate
Model Numbers

Thread
Size

N.American Design Standard


Sub-plate
Model Numbers

Thread
Size

Approx.
Mass
kg (lbs.)

3/8

DSGM-03-40

Rc 3/8

DSGM-03-2180

3/8 BSP.F

DSGM-03-2190

3/8 NPT

3.0 (6.6)

1/2

DSGM-03X-40

Rc 1/2

DSGM-03X-2180

1/2 BSP.F

DSGM-03X-2190

1/2 NPT

3.0 (6.6)

3/4

DSGM-03Y-40

Rc 3/4

DSGM-03Y-2180

3/4 BSP.F

DSGM-03Y-2190

3/4 NPT

4.7 (10.4)

Sub-plates are available. Specify the sub-plate model number from the table above.
When sub-plates are not used, the mounting surface should have a good machined finish.

Mounting Bolts
For socket head cap screws in the table below are included.
Descriptions
Japanese Standard "JIS"
European Design Standard
N. American Design Standard

Soc. Hd. Cap Screw (4 pcs.)


M6 35 Lg.
1/4-20 UNC 1-1/2 Lg.

DSG-03 Series Solenoid Operated Directional Valves

Tightening Torque
12 - 15 Nm
(106 - 133 in. 1bs.)

361

Solenoid Ratings
Valve Type

Coil
Type

Electric source

Frequency
(Hz)
50

A100

AC

A120

Standard
Type

A200

A240
Shockless
Type

DC (K Series )
AC DC Rectified (R )
AC DC Rectified (RQ)
(Quick Return )

D12
D24
D100
R100
R200
RQ100

60
50
60
50
60
50
60

50/60
50/60

Voltage (V)
Source Rating
100
100
110
120
200
200
220
240
12
24
100
100
200
100

Serviceable Range
80 - 110

Current & Power at Rated Voltage


Inrush (A) 2 Holding (A)
Power (W)

90 - 120
96 - 132
108 - 144
160 - 220
180 - 240
192
216
10.8
21.6
90
90
180

264
288
13.2
26.4
110
110
220

5.37
4.57
5.03
4.48
3.81
2.69
2.29
2.52
2.24
1.91

90 - 110

0.90
0.63
0.77
0.75
0.52
0.45
0.31
0.38
0.37
0.26
3.16
1.57
0.38
0.43
0.21
0.43

1. AC solenoid is not available in shockless type.


R or RQ type models with built-in current rectifier is recommended for shockless operation with AC power.
2. Inrush current in the above table show rms values at maximum stroke.
3. There are more coil types other than the above. For details, please make inquiries .
The coil type numbers in the shaded column are handled as optional extras.
In case these coils are required to be chosen, please confirm the time of
delivery with us before ordering .

Options
Push Button with Lock Nut
Can be used for manual changeover of spool. The push button
can be locked in the pressed condition.
Plug-in Connector with Solenoid Indicator Light
These are the indicator light incorporated plug-in connector type
solenoids. Energisation or de-energisation of the solenoid can
be easily identified with the incorporated indicator light.
M8 Mounting Bolts.
As the mounting bolts, M6 socket head cap screws are used for
the standard valves, however, M8 socket head cap screws are also
available for supply as optional extras. In case the M8 screws
are required, suffix "02" to the design number of both valve and
sub-plate model number like below.

Lock Nut

Push Button

Plug-in Connector
with Solenoid
Indicator Light

(Example)
Valve: DSG-03-3C2-A100-5002
Sub-plate: DSGM-03-4002
The valve is supplied with 4 pcs. hexagon
socket head cap screws M8 38 Lg.

362

DSG-03 Series Solenoid Operated Directional Valves

SOL b

38

38
38

DIRECTIONAL CONTROLS
Model Number Designation
S-

Special
Seals

Shockless
Type

DSG
Series
Number

-03

-2

Valve
Size

None:
Standard
Type

C:
Spring
Centred

D:
No-Spring
Detented
2:
Two
Positions
DSG:
Solenoid
Operated
Directional
Valve

-D24

Special Two
Number
SpoolPosition Valve
Spool
of Valve
Spring
Type
Omit if not
Positions Arrangement
required

3:
Three
Positions

F:
For Phosphate
Ester Type
Fluids
(Omit if not
required)

03

B:
Spring
Offset

Coil
Type

-C
Manual
Override

AC:
A100
A120
A200
A240

2, 3
4,40
5, 60
9, 10
11, 12

-N

-50

Electrical
Design
Conduit
Number
Connection

90:
N.American
Design Std.

None:
R:
Manual
(AC DC) Override
Pin
R100
R200

2
3

1
1

Design
Standard

None:
Japanese
Std. "JIS"

None:
Terminal
Box Type

DC:
D12
D24
D100

-L
Models with
Reverse Mtg. of
Solenoid
Omit if not
required

RQ:
(AC DC)

RQ100

50
2

3:
Three
Positions

C:
Spring
Centred

DC:
D12
D24
D100

2
4

R:
(AC DC)
R100
R200

S:
Shockless
Type
2:
Two
Positions

B:
Spring
Offset

A
2

1
1

C:
Push
Button
and
Lock Nut
(Option)

N:
Plug-in
Connector
Type
3

N1:
Plug-in
Connector
Type
with
Indicator
Light
(Option)

RQ:
(AC DC)
RQ100

None::
Japanese
Std. "JIS"
and
European
Design
Std.

90:
N. American
Design
Std.
L

DSG-03 Series Solenoid


Operated Directional Valves

F-

1. In case of the special two position valve, please refer to page 369 for details.
2. N is not available for RQ-type solenoids .
3. N1 is not available for R and RQ-type solenoids .

In the table above, the symbols or numbers highlighted with shade represent the optional
extras. The valves with model number having such optional extras are handles as options,
therefore, please confirm the time of delivery with us before ordering.

DSG-03 Series Solenoid Operated Directional Valves

363

List of Standard Models and The Maximum Flow


Models with AC Solenoids: DSG-03-

-A

Spool-Spring Arrangement

No. of Valve Positions

Max. Flow
P

Model
Numbers

B
A

A
B

Graphic
Symbols

A
P

10

16

25

31.5

100

100

100

100

90

90

90

90

80

80

100

100

30

30

30

70

70

70

100

100

100

80

80

100

100

90

90

100

100

A B
a
P T
A B

DSG-03-3C4

a
P T
A B

Spring Centred

Three Positions

DSG-03-3C40

a
P T

Working Pressure MPa

P T

DSG-03-3C3

A B
a

P
B
[Port "A" Blocked]

P
A
[Port "B" Blocked]

Working Pressure MPa

DSG-03-3C2

L/min

80(65) 80(25)
75(20) 30(15)
100(75)
100
100(25)

Working Pressure MPa

10

16

25

31.5

10

16

25

31.5

100(70)
90(49)
100(81)
100(81)
100(58)
90(47)
100(62)
62(40)

100(48)
53(30)
100(81)
100(81)
100(33)
50(26)
100(39)
47(26)

96(28)
34(19)
100(81)
100(81)
76(22)
28(18)
84(21)
27(16)

65(24)
26(15)
100(81)
100(81)
46(19)
22(15)
48(18)
20(12)

100(70)
90(49)
100(81)
100(81)
100(58)
90(47)
100(62)
62(40)

100(48)
53(30)
100(81)
100(81)
100(33)
50(26)
100(39)
47(26)

96(28)
34(19)
100(81)
100(81)
76(22)
28(18)
84(21)
27(16)

65(24)
26(15)
100(81)
100(81)
46(19)
22(15)
48(18)
20(12)

26

21

18

16

30

28

28

28

100

100

100

100

100

100

60

60

60

60

60

60

60

60

100(36)
47(24)
100(65)
70(46)
100(36)
47(24)

60(21)
23(14)
85(35)
51(32)
60(21)
23(14)

34(16)
17(11)
62(28)
45(25)
34(16)
17(11)

100(55)
60(38)
100(80)
80(60)
100(55)
60(38)

100(36)
47(24)
100(65)
70(46)
100(36)
47(24)

60(21)
23(14)
85(35)
51(32)
60(21)
23(14)

34(16)
17(11)
62(28)
45(25)
34(16)
17(11)

40

40

30

28

60

60

40

35

34

24

20

19

57

57

57

57

26

19

18

16

100(62)
80(42)
100(79)
92(55)
100(35)
45(21)

100(62)
73(36)
100(72)
89(46)
87(15)
34(12)

100(44)
63(34)
100(64)
78(28)
61( 9 )
15( 9 )

94(37)
51(33)
100(59)
70(27)
49( 7 )
11( 6 )

A B

DSG-03-3C5

30

P T
A B

DSG-03-3C60

a
P T
A B

DSG-03-3C9

100

P T
A B

DSG-03-3C10

a
P T
A B

DSG-03-3C11

a
P T
A B

DSG-03-3C12

No-Spring
Detented

DSG-03-2D2

AB

100

100

P T

A B

Spring Offset

Two Positions

P T

80(30) 80(20) 100(55)


30(25) 20(15) 60(38)
100(80)
100
100
80(60)
90(30) 90(20) 100(55)
40(20) 20(15) 60(38)

DSG-03-2B2

b
P T
A B

DSG-03-2B3

b
P T

100
100
100
100
100(90) 100(90) 100(90) 100(90)
100
100
100
100
100(75) 100(75) 100(75) 100(75)

A B

DSG-03-2B8

b
P T

Notes : 1. The relation between the maximum flow in the table above and the frequency/voltage (within the serviceable voltage) is as shown below.
(Example)

The maximum flow rate is


constant regardless of 50 Hz or
60 Hz and of any voltage
variants within the serviceable
voltage

50Hz, At rated voltage

50Hz, At minimum serviceable voltage


(80% of rated voltage)
100

60Hz, At rated voltage

2. For the maximum flow rate in P T of the valves with a

100(75)
100(25)
60Hz, At minimum serviceable voltage
(90% of rated voltage)

mark, please see page 368.

The valve models with a mark are handled as


Options. If you choose such valves, check the time
of delivery beforehand.

364

DSG-03 Series Solenoid Operated Directional Valves

DIRECTIONAL CONTROLS
List of Standard Models and The Maximum Flow
Models with DC Solenoids: DSG-03-D
Models with R Type Solenoids: DSG-03-R
Models with RQ Type Solenoids: DSG-03-RQ100
Spool-Spring Arrangement

No. of Valve Positions

Max. Flow

Model
Numbers

B
A

A
B

P
Graphic
Symbols

P
A
[Port "B" Blocked]

A
A
P

Working Pressure MPa

Working Pressure MPa

10

16

25

31.5

10

16

25

31.5

10

16

25

31.5

120

120

120

120

120

120
100

80
54

55
43

120

120
100

80
54

55
43

120

120

120

120

120

120

120

120

120

120

120

120

120

120

120

120

120

120

120

120

120

120

120

120

120
104

64
53
49
42

120

84
65
62
57

120

120
104

84
65
62
57

64
53
49
42

50

50

50

50

35

24

21

20

45

45

45

45

120

120

120

120

120

120

120

120

120

120

120

120

120

100

100

100

100

100

100

100

100

120

120

120
65

65
50

120

112
69

112
69

120

120

120

120

100

100

100

100

120

120

120
65

65
50

120

120
86

51
40
65
52
51
40

120

60
46
80
62
62
47

120

120
86

60
46
80
62
62
47

51
40
65
52
51
40

120

120

120

120

45

37

30

28

60

60

40

35

110
100

110
100

110
100

110
100

68

47

38

38

120

114
83

75
58

120

120

120

120

77

77

77

77

120

120

120

53

33

24

23

120

120
62

62
40

63
48
120
103
47
37

A B
a

B
P
[Port "A" Blocked]

Working Pressure MPa

DSG-03-3C2

L/min

P T
A B

DSG-03-3C3

DSG-03-3C4

A B
P T
A B

Spring Centred

Three Positions

DSG-03-3C40

a
P T
A B

DSG-03-3C5

a
P T
A B

DSG-03-3C60

a
P T
A B

DSG-03-3C9

a
P T
A B

DSG-03-3C10

a
P T
A B

DSG-03-3C11

a
P T
A B

DSG-03-3C12

No-Spring
Detented

DSG-03-2D2

AB

P T

A B

Spring Offset

Two Positions

P T

DSG-03 Series Solenoid


Operated Directional Valves

P T

DSG-03-2B2
P T
A B

DSG-03-2B3
P T
A B

DSG-03-2B8

b
P T

Notes ) 1. The relation between the maximum flow in the table above and the voltage (within the serviceable voltage) is as shown below.
(Example)
At rated voltage [after temperature rise and saturated]
The maximum flow rate is constant regardless of
any voltage variants within the serviceable voltage

120

2. For the maximum flow rate in P T of the valves with a

120
65

At minimum serviceable voltage


(90% of rated voltage) [after temperature rises and saturated]

mark, please see page 368.

The valve models with a mark are handled as


Options. If you choose such valves, check the time
of delivery beforehand.

DSG-03 Series Solenoid Operated Directional Valves

365

List of Standard Models and The Maximum Flow


Models with AC Solenoids: DSG-03-

-A

Spool-Spring Arrangement

No. of Valve Positions

Max. Flow
P
Model
Numbers

B
A

A
B

Graphic
Symbole

2320

3630

DSG-03-3C3
DSG-03-3C4

26.4

26.4

4570

26.4

26.4

Spring Centred

1450

2320

3630

Working Pressure PSI

4570

1450

2320

3630

4570

26.4 (18.5) 26.4 (12.7) 25.4 (7.4) 17.2 (6.3) 26.4 (18.5) 26.4 (12.7) 25.4 (7.4) 17.2 (6.3)
6.7 (4.0) 23.8 (12.9) 14.0 (7.9) 9.0 (5.0)

6.7 (4.0)

23.8 (12.9) 14.0 (7.9) 9.0 (5.0)

A B

26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4)

23.8

23.8

23.8

23.8

P T

26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4)

A B

21.1 (17.2) 21.1 (6.6) 26.4 (15.3) 26.4 (8.7) 20.1 (5.8) 12.2 (5.0) 26.4 (15.3) 26.4 (8.7) 20.1 (5.8) 12.2 (5.0)

21.1

21.1

19.8 (5.3) 7.9 (4.0) 23.8 (12.4) 13.2 (6.9) 7.4 (4.8)

A B

Three Positions

P T

P T

DSG-03-3C40

Working Pressure PSI

A B

DSG-03-3C2

P
B
[Port "A" Blocked]

P
A
[Port "B" Blocked]

Working Pressure PSI


1450

U.S.GPM

26.4

26.4

26.4

7.9

7.9

7.9

18.5

18.5

18.5

26.4

26.4

26.4

21.1

21.1

5.8 (4.0) 23.8 (12.4) 13.2 (6.9) 7.4 (4.8)

5.8 (4.0)

26.4 (19.8) 26.4 (16.4) 26.4 (10.3) 22.2 (5.5) 12.7 (4.8) 26.4 (16.4) 26.4 (10.3) 22.2 (5.5) 12.7 (4.8)
26.4 (6.6) 16.4 (10.6) 12.4 (6.9) 7.1 (4.2)

P T

5.3 (3.2) 16.4 (10.6) 12.4 (6.9) 7.1 (4.2)

5.3 (3.2)

A B

DSG-03-3C5

7.9

6.9

5.5

4.8

26.4

26.4

26.4

15.9

15.9

15.9

4.2

7.9

7.4

7.4

26.4

26.4

26.4

15.9

15.9

15.9

7.4

P T
A B

DSG-03-3C60

a
P T
A B

DSG-03-3C9

26.4

15.9

15.9

P T
A B

DSG-03-3C10

a
P T

21.1 (7.9) 21.1 (5.3) 26.4 (14.5) 26.4 (9.5) 15.9 (5.5) 9.0 (4.2) 26.4 (14.5) 26.4 (9.5) 15.9 (5.5) 9.0 (4.2)
7.9 (6.6)

5.3 (4.0)

A B

DSG-03-3C11
DSG-03-3C12

26.4

26.4

21.1 (15.9) 18.5 (12.2) 13.5 (8.5) 11.9 (6.6) 21.9 (15.9) 18.5 (12.2) 13.5 (8.5) 11.9 (6.6)

23.8

23.8

No-Spring
Detented

AB

26.4

26.4

26.4

26.4

26.4

26.4

26.4

26.4

10.6 (5.3) 5.3 (4.0)

15.9 (10) 12.4 (6.3) 6.1 (3.7)

4.5 (2.9)

10.6

10.6

7.9

7.4

9.0

6.3

5.3

5.0

15.1

15.1

15.1

15.1

6.9

5.0

4.8

4.2

15.9 (10) 12.4 (6.3) 6.1 (3.7)

15.9

15.9

10.6

4.5 (2.9)

9.2

P T

DSG-03-2B2

b
P T
A B

DSG-03-2B3

26.4 (23.8) 26.4 (23.8) 26.4 (23.8) 26.4 (23.8)

26.4
b

P T

26.4

26.4

26.4

26.4 (19.8) 26.4 (19.8) 26.4 (19.8) 26.4 (19.8)

A B

DSG-03-2B8

b
P T

26.4 (16.4) 26.4 (16.4) 26.4 (11.6) 24.8 (9.8)


21.1 (11.1) 19.3 (9.5) 16.6 (9.0) 13.5 (8.7)
26.4 (20.9) 26.4 (19) 26.4 (16.9) 26.4 (15.6)
24.3 (14.5) 23.5 (12.2) 20.6 (7.4) 18.5 (7.1)
26.4 (9.2)

23 (4.0)

11.9 (5.5) 9.0 (3.2)

16.1 (2.4) 12.9 (1.8)


4.0 (2.4)

Notes: 1. The relation between the maximum flow in the table above and the voltage (within the serviceable voltage) is as shown below.
(Example)

The maximum flow rate is


constant regardless of 50 Hz or
60 Hz and of any voltage
variants within the serviceable
voltage

50Hz, At rated voltage

50Hz, At minimum serviceable voltage


(80% of rated voltage)
26.4

60Hz, At rated voltage

2. For the maximum flow rate in P T of the valves with a

26.4(19.8)
26.4(6.6)
60Hz, At minimum serviceable voltage
(90% of rated voltage)

mark, please see page 368.

The valve models with a mark are handled as


Options. If you choose such valves, check the time
of delivery beforehand.

366

4.5 (2.9)

23.8 (7.9) 23.8 (5.3) 26.4 (14.5) 26.4 (9.5) 15.9 (5.5) 9.0 (4.2) 26.4 (14.5) 26.4 (9.5) 15.9 (5.5) 9.0 (4.2)

A B

Spring Offset

Two Positions

15.9 (10) 12.4 (6.3) 6.1 (3.7)

A B
a

26.4

4.5 (2.9)

P T

P T

DSG-03-2D2

26.4

15.9 (10) 12.4 (6.3) 6.1 (3.7)

26.4 (21.1) 26.4 (17.2) 22.5 (9.2) 16.4 (7.4) 26.4 (21.1) 26.4 (17.2) 22.5 (9.2) 16.4 (7.4)

DSG-03 Series Solenoid Operated Directional Valves

2.9 (1.6)

DIRECTIONAL CONTROLS
List of Standard Models and The Maximum Flow
Models with DC Solenoids: DSG-03-D
Models with R Type Solenoids: DSG-03-R
Models with RQ Type Solenoids: DSG-03-RQ100

Spool-Spring Arrangement

No. of Valve Positions

Max. Flow

Model
Numbers

B
A

A
B

P
Graphic
Symbols

P
A
[Port "B" Blocked]

A
A
P

DSG-03-3C3

Working Pressure PSI

Working Pressure PSI

1450

2320

3630

4570

1450

2320

3630

4570

1450

2320

3630

4570

31.7

31.7

31.7

31.7

31.7

31.7
26.4

21.1
14.3

14.5
11.4

31.7

31.7
26.4

21.1
14.3

14.5
11.4

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7
27.5

16.9
14
12.9
11.1

31.7

22.2
17.2
16.4
15.1

31.7

31.7
27.5

22.2
17.2
16.4
15.1

16.9
14
12.9
11.1

13.2

13.2

13.2

13.2

9.2

6.3

5.5

5.3

11.9

11.9

11.9

11.9

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

31.7

26.4

26.4

26.4

26.4

26.4

26.4

26.4

26.4

31.7

31.7

31.7
17.2

17.2
13.2

31.7

29.6
18.2

29.6
18.2

31.7

31.7

31.7

31.7

26.4

26.4

26.4

26.4

31.7

31.7

31.7
17.2

17.2
13.2

31.7

31.7
22.7

13.5
10.6
17.2
13.7
13.5
10.6

31.7

15.9
12.2
21.1
16.4
16.4
12.4

31.7

31.7
22.7

15.9
12.2
21.1
16.4
16.4
12.4

13.5
10.6
17.2
13.7
13.5
10.6

31.7

31.7

31.7

31.7

11.9

9.8

7.9

7.4

15.9

15.9

10.6

9.2

29.1
26.4

29.1
26.4

29.1
26.4

29.1
26.4

18

12.4

10

10

31.7

30.1
21.9

19.8
15.3

31.7

31.7

31.7

31.7

20.3

20.3

20.3

20.3

31.7

31.7

31.7

14

8.7

6.3

6.1

31.7

31.7
16.4

16.4
10.6

16.6
12.7
31.7
27.2
12.4
9.8

A B
a

B
P
[Port "A" Blocked]

Working Pressure PSI

DSG-03-3C2

U.S. GPM

P T
A B

A B

DSG-03-3C4

a
P T
A B

Spring Centred

Three Positions

DSG-03-3C40

a
P T
A B

DSG-03-3C5

a
P T
A B

DSG-03-3C60

a
P T
A B

DSG-03-3C9

a
P T
A B

DSG-03-3C10

a
P T
A B

DSG-03-3C11

a
P T
A B

DSG-03-3C12

No-Spring
Detented

DSG-03-2D2

AB

P T

A B

Spring Offset

Two Positions

P T

DSG-03 Series Solenoid


Operated Directional Valves

P T

DSG-03-2B2
P T
A B

DSG-03-2B3
P T
A B

DSG-03-2B8

b
P T

Notes ) 1. The relation between the maximum flow in the table above and the voltage (within the serviceable voltage) is as shown below.
(Example)
At rated voltage [after temperature rise and saturated]
The maximum flow rate is constant regardless of
any voltage variants within the serviceable voltage

31.7

2. For the maximum flow rate in P T of the valves with a

22.2
17.2

At minimum serviceable voltage


(90% of rated voltage) [after temperature rises and saturated]

mark, please see page 368.

The valve models with a mark are handled as


Options. If you choose such valves, check the time
of delivery beforehand.
DSG-03 Series Solenoid Operated Directional Valves

367

Maximum Flow of Centre By-Pass


In valve type 3C3, 3C5 and 3C60, in case where the actuator is put on in between the cylinder ports A and B as illustrated
below and where the actuator moves and suspended at its stroke end and where the valve is then shifted to the neutral
position in the suspended state of the actuator, the maximum flow rates available are those as shown as the table below
regardless of any voltage in the range of serviceable voltage.

Max. Flow

Graphic
Symbols

Model Numbers
DSG-03-3C3-A

DSG-03-3C3-D /R /RQ100
DSG-03-3C5-A

DSG-03-3C5-D /R /RQ100
DSG-03-3C60-A

DSG-03-3C60-D /R /RQ100

L/min (U.S.GPM)

10 MPa
(1450 PSI)

16 MPa
(2320 PSI)

25 MPa
(3630 PSI)

31.5 MPa
(4570 PSI)

100 (26.4)

100 (26.4)

100 (26.4)

100 (26.4)

120 (31.7)

120 (31.7)

120 (31.7)

120 (31.7)

26 (6.9)

21 (5.5)

18 (4.8)

16 (4.2)

35 (9.2)

24 (6.3)

21 (5.5)

20 (5.3)

84 (22.2)

52 (13.7)

52 (13.7)

68 (18.0)

65 (17.2)

61 (16.1)

List of Shockless Models and The Maximum Flow


Models with DC Solenoids: S-DSG-03-D
Models with R Type Solenoids: S-DSG-03-R
Models with RQ Type Solenoids: S-DSG-03-RQ100
Max. Flow

Spool-Spring
Arrangement

No. of Valve
Positions

P
Graphic
Symbols

Model
Numbers

B
A

A
B

P
A
[Port "B" Blocked]

10
25
5
16
(1450) (2320) (3630) (730)

Three
Positions
Spring
Centred

A B

S-DSG-03-3C2

a
P

120 (31.7) 120 (31.7) 120 (31.7) 120 (31.7) 120 (31.7)

A B

S-DSG-03-3C4

120 (31.7) 120 (31.7)

Spring
Offset

Two
Positions

P T
A B

S-DSG-03-2B2

85 (22.5) 65 (17.2)
70 (18.5) 45 (11.9)

120 (31.7)

P
B
[Port "A" Blocked]

Working Pressure MPa (PSI)

Working Pressure MPa (PSI)

5
(730)

L/min (U.S.GPM)

10
25
16
(1450) (2320) (3630)
120 (31.7) 75 (19.8) 50 (13.2)
105 (27.7) 65 (17.2) 40 (10.6)
120 (31.7) 75 (19.8) 40 (10.6)
100 (26.4) 65 (17.2) 35 (9.2)

Working Pressure MPa (PSI)

5
(730)
120 (31.7)

120 (31.7)

10
16
(1450) (2320)

120 (31.7) 75 (19.8) 50 (13.2)


105 (27.7) 65 (17.2) 40 (10.6)
120 (31.7) 75 (19.8) 40 (10.6)
100 (26.4) 65 (17.2) 35 (9.2)

120 (31.7) 100 (26.4) 75 (19.8) 40 (10.6) 39 (10.3) 39 (10.3) 39 (10.3) 39 (10.3) 120 (31.7) 120 (31.7)

P T

105 (27.7) 60 (15.9)


80 (21.1) 50 (13.2)

Note: The relation between the maximum flow in the table above and the voltage (within the serviceable voltage) is as shown below.
(Example)
L/min
The maximum flow rate is constant regardless of
any voltage variants within the serviceable voltage

368

U.S.GPM
120 (31.7)

120 (31.7)
80 (21.1)

At rated voltage
[after temperature rise and saturated]
At minimum serviceable voltage
(90% of rated voltage)
[after temperature rises and saturated]

DSG-03 Series Solenoid Operated Directional Valves

25
(3630)

DIRECTIONAL CONTROLS
Reverse Mounting of Solenoid
In spring offset type, it is a standard configuration that the solenoid is mounted onto the valve in the SOL b position
(side). However, in this particular spool-spring arrangement, the mounting of the solenoid onto the valve in the reverse
position -SOL a side- is also available. The graphic symbol for this reverse mounting is as shown below.
As for the valve type 2B A and 2B B, please refer to the explanation under the heading of "Valves Using Neutral
Position and Side Position" given below.
A

SOL b

SOL a

b
P

Standard Mtg. of Solenoid

Reverse Mtg. of Solenoid

Valves Using Neutral Position and Side Position (Special Two Position Valve)
Besides the use of the standard 2-position valves aforementioned in the "List of Standard Models and Maximum Flow",
the 3-position valves also can be used as the 2-position valves using the two of their three positions. In this case, there
are two kinds of the valve available. One is the valve using the neutral position and SOL a position (2B A) and another
is the valve using the neutral position and SOL b position (2B B).

(Example) In case of Spool Type "2"


Neutral Position
SOL. a Energised
Position
A

DSG-03 Series Solenoid


Operated Directional Valves

SOL. b Energised
Position
B
b

a
P

T
2B2B

2B2A
A

b
"A": Use of Neutral and
SOL. a Energised
Position (2B2A)

"B": Use of Neutral and


SOL. b Energised
Position (2B2B)

Graphic SymbolsG
Model Numbers

Standard
Mtg. Type
A

A
b

(S-) DSG-03-2B2A

Reverse
Mtg. Type

(S-) DSG-03-2B A
T

raphic Symbols
Model Numbers

Standard
Mtg. Type
A

DSG-03-2B B

a
P

Reverse
Mtg. Type

b
P

(S-) DSG-03-2B2B
DSG-03-2B3B
(S-) DSG-03-2B4B
DSG-03-2B60B
DSG-03-2B10B

In the above table, the graphic symbols in mounting


type highlighted with shade are optional extra,
therefore, please confirm the time of delivery with
us before ordering.

DSG-03 Series Solenoid Operated Directional Valves

369

Typical Changeover Time


Changeover time varies according to oil viscosity, spool type and hydraulic circuit.
Standard Type (Without Shockless Function)

[Test Conditions]

[Result of Measurement]

Pressure: 16 MPa (2320 PSI)


Flow Rate: 70 L/min (18.5 U.S.GPM)
Viscosity: 30 mm2 /s (140 SSU)
Voltage: 100 %V (After coil temperature rises and saturated)

ON
Solenoid

OFF

OFF
0

Spool Shift

Max.
T1

Shockless Type
[Test Circuit and Conditions]

Type

Model Numbers

Standard
Type

DSG-03-3C2-A
DSG-03-3C2-D
DSG-03-3C2-R
DSG-03-3C2-RQ100

T2

Changeover Time ms
T1
T2
27
22
97
30
97
204
97
41

[Result of Measurement]
Accelmeter
OFF

ON

Speed

SOL a
a

G1

Load

G2

Acceleration (G)
Ps
Pressure

(Ps)
T1

Setting Pressure (Ps): 7 MPa (1020 PSI)


Load (W): 1000 kg (2205 1bs.)
Speed: 8.8 m/min (28.9 ft./min)
Viscosity: 30 mm2/s (140 SSU)

370

Time

T2

Time
Acceleration
ms
m/s2 (G)
T1 T2
G1
G2
S-DSG-03-3C2- D
110 120
Shockless
6.4
6.4
S-DSG-03-3C2- R
110 220
Type
(.65) (.65)
S-DSG-03-3C2-RQ100 110 120
Type

Model Numbers

DSG-03 Series Solenoid Operated Directional Valves

DIRECTIONAL CONTROLS
Pressure Drop
Pressure drop curves based on viscosity of 35 mm2/s (164 SSU) and specific gravity of 0.850.
Standard Type: DSG-03
PSI

Pressure Drop

350
300

Model Numbers

MPa

P B

A T

P T

DSG-03-3C3

DSG-03-3C4

DSG-03-3C40

1.5

DSG-03-3C5

DSG-03-3C60

DSG-03-3C9

DSG-03-3C10

DSG-03-3C11

DSG-03-3C12

DSG-03-2D2

DSG-03-2B2

DSG-03-2B3

DSG-03-2B8

200
1.0

100
0.5
50
0

B T

2.0

250

150

PA

DSG-03-3C2

2.5

Pressure Drop Curve Number

0
0
0

20
5

60

40
10

80

15

20

100
25

120

L/ min

30

35 U.S.GPM

Shockless Type: S-DSG-03


PSI

Pressure Drop

350
300

MPa

2.5

2.0

250
200
150

Model Numbers

1.0

Pressure Drop Curve Number


PA

BT

PB

AT

S-DSG-03-3C2

S-DSG-03-3C4

S-DSG-03-2B2

1.5

DSG-03 Series Solenoid


Operated Directional Valves

Flow Rate

100
0.5
50
0

0
0
0

20
5

40
10

60

80

15

20

100
25

120
30

L/ min
35 U.S.GPM

Flow Rate

For any other viscosity, multiply the factors in the table below.
Viscosity

mm2/s 15

Factor

SSU

77

40

50

60

70

80

90

100

20

30

98

141 186 232 278 324 371 417 464

0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30

For any other specific gravity (G'), the pressure drop ( P') may be
obtained from the formula below.
P' = P (G'/0.850)

DSG-03 Series Solenoid Operated Directional Valves

371

Mounting surface: ISO 4401-AC-05-4-A

TERMINAL BOX TYPE


Models with AC Solenoids: DSG-03-

-A -50/5090

Double Solenoid: Spring Centred & No-Spring Detended


Cylinder Port "A "
Pressure Port "P"

Solenoid Indicator Light


(For Sol b)
91
(3.58)

32.5
(1.28)
46
(1.81)

"C " Thd.

DSG-03-

-A -50

DSG-03-

-A -5090 1/2 NPT

G 1/2
7(.28) Dia. Through
11(.43) Dia. Spotface
4 Places

Space Needed to Remove


Solenoid-Each End
47.5
(1.87)
Electrical Conduit Connection
"C " Thd. (Both Ends)

89.5
(3.52)
105.3
(4.15)

35.3
(1.39)

58
(2.28)

32
(1.26)
70
(2.76)

50.8
(2.00)

Solenoid Indicator Light


(For Sol a)
Tank Port "T "

236
(9.29)
179.5
(7.07)
123
(4.84)
34.5
(1.36)

SOL b

Lock Nut
Tightening Torque:
8.5-10.5 Nm (75-93 IN.lbs.)

SOL a

19
(.75)

27
(1.06)

Model Numbers

Cylinder Port "B"

54
(2.13)

92
(3.62)

Manual Actuator
6.3(.25) Dia.

Mounting Surface
(O-Rings Furnished)

. Of the two of tank port "T", the tank port in the left side is normally used in our standard sub-plate,
though, either side of the tank port "T" can be used without problem.

DIMENSIONS IN
MILLIMETRES (INCHES)

Single Solenoid: Spring Offset


179.5
(7.07)

SOL b

176.3
(6.94)

For other dimensions, refer to "Spring Centred and No-Spring Detented" medels.
Solenoid being mounted in the reverse position -SOL a side- is also available.

372

DSG-03 Series Solenoid Operated Directional Valves

DIRECTIONAL CONTROLS
Mounting surface: ISO 4401-AC-05-4-A

TERMINAL BOX TYPE


Models with DC Solenoids : (S-)DSG-03-D -50/5090
Models with R Type Solenoids : (S-)DSG-03-R -50/5090
Models with RQ Type Solenoids : (S-)DSG-03-RQ100-50/5090
Double Solenoid: Spring Centred & No-Spring Detented
Single Solenoid: Spring Offset
Space Needed to Remove
Solenoid-Each End
70.5
(2.78)

282
(11.10)
202.5
(7.97)

SOL a

SOL b

114
(4.49)

32
(1.26)
70
(2.76)

L'

Double Solenoid
Models Only

199.3
(7.85)

For other dimensions, refer to Models with AC solenoids (Page 372).

DIMENSIONS IN
MILLIMETRES (INCHES)

Sub- plates
DSGM-03 -40/2180/2190
J
18
(.71)
8.8 (.35) Dia. Through
14 (.55) Dia. Spotface
4 Places

90
(3.54)
54
(2.13)
37.3
(1.47)
27
(1.06)

"D" Thd. "E" Deep


4 Places

P
S

20
(.79)

7
(.28)

6.4
(.25)

10
(.39)
22
(.87)

3.2
(.13)

B
A

Sub-plate
Model Numbers
DSGM-03-40
DSGM-03-2180
DSGM-03-2190
DSGM-03X-40
DSGM-03X-2180
DSGM-03X-2190
DSGM-03Y-40
DSGM-03Y-2180
DSGM-03Y-2190

92
(3.62)
F

Piping Size
"C" Thd.
Rc 3/8
3/8 BSP.F
3/8 NPT
Rc 1/2
1/2 BSP.F
1/2 NPT
Rc 3/4
3/4 BSP.F
3/4 NPT

11 (.43) Dia.
4 Places

76
(2.99)

70
(2.76)
110
(4.33)

90
(3.54)
46
(1.81)
32.5
(1.28)
21.4
(.84)

16.7
(.66)

DSG-03 Series Solenoid


Operated Directional Valves

35.3
(1.39)
89.5
(3.52)
105.3
(4.15)

58
(2.28)

"C" Thd.
4 Places

"D" Thd.
M6

13 (.51)

1/4-20 UNC 15 (.59)


M6

13 (.51)

1/4-20 UNC 15 (.59)


M6

13 (.51)

1/4-20 UNC 15 (.59)

Dimensions mm (Inches)
J
L
K
N

110
9
(4.33) (.35)

10
32
62
40
16
48
21
(.39) (1.26) (2.44) (1.57) (.63) (1.89) (.83)

24
(.94)

110
9
(4.33) (.35)

10
32
62
40
16
48
21
(.39) (1.26) (2.44) (1.57) (.63) (1.89) (.83)

24
(.94)

120
14
(4.72) (.55)

15
50
80
45
10
47
16
42
(.59) (1.97) (3.15) (1.77) (.39) (1.85) (.63) (1.65)

DSG-03 Series Solenoid Operated Directional Valves

373

PLUG-IN CONNECTOR TYPE (N)


PLUG-IN CONNECTOR WITH INDICATOR LIGHT (N1)
-A - N -50/5090
N1

Models with AC Solenoids: DSG-03The position of the Plug-in connector can be changed as
illustrated below by loosening the lock nut. After
completion of the change, be sure to tighten the lock nut
with the torque as specified below.

35.3 61.8
(1.39) (2.43)
109.1
(4.30)

27.5(1.08)

32
(1.26)
70
(2.76)

61.8
(2.43)

Cable Departure
Cable Applicable:
Outside Dia. ...... 8-10mm(.31-.39 in.)
Conductor Area ..... Not Exceeding 1.5mm2 (.0023 Sq. in.)
236
(9.29)
91
(3.58)
39 35
89
(3.50)
(1.54) (1.38)

SOLa

SOLb

Double Solenoid
Models Only

176.3
(6.94)

Lock Nut
Tightening Torque:
8.5 - 10.5 Nm (75-93 IN.lbs.)

-D - N -50/5090
N1
Models with R Type Solenoids: (S-)DSG-03-R -N-50/5090
Models with DC Solenoids: (S-)DSG-03-

Cable Departure
Cable Applicable:
Outside Dia. ..... 8-10mm(.31-.39 in.)
Conductor Area ..... Not Exceeding 1.5mm2 (.0023 Sq. in.)

The position of the Plug-in connector can be changed as


illustrated below by loosening the lock nut. After
completion of the change, be sure to tighten the lock nut
with the torque as specified below.

282
(11.10)
114
(4.49)
35
F
(1.38)

32
(1.26)
70
(2.76)

Model Numbers
N
- N1
-50/5090

SOL a

199.3
(7.85)

Lock Nut
Tightening Torque:
8.5 - 10.5 Nm (75-93 IN.lbs.)

DSG-03-

-D

121.1 (4.77) 73.8 (2.91)

27.5 (1.08)

39 (1.54)

DSG-03-

-R -N-50/5090 124.9 (4.92) 62.6 (2.46)

34 (1.34)

53 (2.09)

DIMENSIONS IN
MILLIMETRES (INCHES)

Options
Models with Push Button & Lock Nut: (S-)DSG-03-

- C(- N )-50/5090
N1

AC : 158.5 (6.24)
Lock Nut
DC,R,RQ : 181.5 (7.15)
Press the "Push Button" then turn "Lock Nut"
clockwise. The position of the "Push Button" is
held.
Be sure to loosen "LockNut" fully before solenoid
is energised

Push Button

374

Double Solenoid
Models Only

For other dimensions, refer to "Terminal Box Type"


(Page 372 373).

Dimensions mm (Inches)
C

89
(3.50)

SOL b

35.3
(1.39)

DSG-03 Series Solenoid Operated Directional Valves

DIRECTIONAL CONTROLS
Details of Receptacle
Type of
Electrical Conduit
Connection

Double Solenoid Type


Power Supply
(For SOL.b)

Power Supply
(For SOL.a)

Earth

Single Solenoid Type

Earth
Indicator
Light

Indicatot
Light

Terminal
Box Type

SOL. b

Common Plate

SOL. b

SOL. a
Indicator Light

Common

Earth

Power
Supply

Ground
1
1-Power Supply

Plug-in
Connector
Type

3
3

2-Power Supply

1. There are two grounding terminals. You can use either one.
2. If you do not need the common plate, remove it.
3. With DC solenoids, polarity is no question.

DANGER
Do not perform wiring while the power is on.
Doing so may result in electric shock, burns or death.
Make the wiring properly. Improper wiring will cause an
irregular movement of the machine, resulting in a grave
accident.

Electrical Circuit
Type of
Electrical Conduit
Connection

Electric Source
AC

AC DC Rectified

DC

DSG-03 Series Solenoid


Operated Directional Valves

Indicator Light
Indicator Light

Indicator Light

Power
Supply

Power
Supply

Terminal
Box Type

Power
Supply

SOL.
Common
Ground

SOL.

SOL.
Common
Ground

Voltage-Surge
Suppressor

Common
Ground

Indicator Light
(Integrated in "N1"
model only)

Plug-in
Connector
Type

Rectifier
Circuit

Voltage-Surge
Suppressor

SOL.
1-Power
Supply

1-Power
Supply

2-Power
Supply

2-Power
Supply

2-Power
Supply

Ground

Ground

1-Power
Supply

Voltage-Surge
Suppressor

SOL.

Indicator Light
(Integrated in "N1"
model only)

SOL.

Ground
Voltage-Surge
Suppressor
(Circuit composed
in coil)

DSG-03 Series Solenoid Operated Directional Valves

Rectifier
Circuit

375

List of Seals
-DSG-03-

- -50/5090

Spring Offset Type


18
30 26

19

21

20

22

25
24 31 17 23

16
43 42 41 40 44
29
15

14
SOL b

28

SOL a

27

27

10

-DSG-03-

-N/N1-50/5090
46

47

48

45

16

SOL a

SOL b

List of Seals
Qty.
Item

Name of Parts

21
27
28
29
30
41
43

Gasket
O-Ring
O-Ring
Plug
O-Ring
O-Ring
O-Ring

Part Numbers

3C

1751S-VK418689-6
SO-NB-A014(NBR, Hs90)
SO-NB-P21
1790S-VK418329-9
S6
SO-NB-P21
SO-NA-P4

2D2

1
5

1
5

2
2
4

2
2
4

Remarks

2B
1
5
1
2
2
1
2

Included in Solenoid Ass'y (Item 16 )

When ordering the O-Rings, please specify the seal kit number from the table below.
Valve Model Numbers

O-Ring Details for Seal Kit

Seal Kit No.

DSG-03-

- -50/5090

KS-DSG-03-50

27 (5 Pcs.), 28 & 41 (2 Pcs., see above), 43 (4 Pcs.)

DSG-03-

- -N-50/5090

KS-DSG-03-N-50

27 (5 Pcs.), 28 & 41 (2 Pcs., see above)

Solenoid Ass'y, Coil, Receptacle and Connector


Refer to Page 377 for the details of these parts.

376

DSG-03 Series Solenoid Operated Directional Valves

DIRECTIONAL CONTROLS
Solenoid Ass'y, Coil, Receptacle and Connector Ass'y No.

42

17

45

46

Solenoid Ass'y No.

Coil No.

Receptacle
Part No.

Connector Ass'y
Part No.

Connector Ass'y
Part No.

SA3-100-51
SA3-120-51
SA3-200-51
SA3-240-51
SD3-12-51
SD3-24-51
SD3-100-51
SR3-100-51
SR3-200-51
SR3-100-51
SD3-12-S-51
SD3-24-S-51
SD3-100-S-51
SR3-100-S-51
SR3-200-S-51
SR3-100-51
SA3-100-N-51
SA3-120-N-51
SA3-200-N-51
SA3-240-N-51
SD3-12-N-51
SD3-24-N-51
SD3-100-N-51
SR3-100-N-51
SR3-200-N-51
SD3-12-S-N-51
SD3-24-S-N-51
SD3-100-S-N-51
SR3-100-S-N-51
SR3-200-S-N-51
SA3-100-N-51
SA3-120-N-51
SA3-200-N-51
SA3-240-N-51
SD3-12-N-51
SD3-24-N-51
SD3-100-N-51
SD3-12-S-N-51
SD3-24-S-N-51
SD3-48-S-N-51

C-SA3-100-51
C-SA3-120-51
C-SA3-200-51
C-SA3-240-51
C-SD3-12-51
C-SD3-24-51
C-SD3-100-51
C-SR3-100-51
C-SR3-200-51
C-SR3-100-51
C-SD3-12-51
C-SD3-24-51
C-SD3-100-51
C-SR3-100-51
C-SR3-200-51
C-SR3-100-51
C-SA3-100-N-51
C-SA3-120-N-51
C-SA3-200-N-51
C-SA3-240-N-51
C-SD3-12-N-51
C-SD3-24-N-51
C-SD3-100-N-51
C-SR3-100-N-51
C-SR3-200-N-51
C-SD3-12-N-51
C-SD3-24-N-51
C-SD3-100-N-51
C-SR3-100-N-51
C-SR3-200-N-51
C-SA3-100-N-51
C-SA3-120-N-51
C-SA3-200-N-51
C-SA3-240-N-51
C-SD3-12-N-51
C-SD3-24-N-51
C-SD3-100-N-51
C-SD3-12-N-51
C-SD3-24-N-51
C-SD3-100-N-51

DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03S-DSG-03S-DSG-03S-DSG-03S-DSG-03S-DSG-03S-DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03S-DSG-03S-DSG-03S-DSG-03S-DSG-03S-DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03S-DSG-03S-DSG-03S-DSG-03-

-A100-50
-A120-50
-A200-50
-A240-50
-D12-50
-D24-50
-D100-50
-R100-50
-R200-50
-RQ100-50
-D12-50
-D24-50
-D100-50
-R100-50
-R200-50
-RQ100-50
-A100-N-50
-A120-N-50
-A200-N-50
-A240-N-50
-D12-N-50
-D24-N-50
-D100-N-50
-R100-N-50
-R200-N-50
-D12-N-50
-D24-N-50
-D100-N-50
-R100-N-50
-R200-N-50
-A100-N1-50
-A120-N1-50
-A200-N1-50
-A240-N1-50
-D12-N1-50
-D24-N1-50
-D100-N1-50
-D12-N1-50
-D24-N1-50
-D100-N1-50

Remarks

R3-60

KR3-A-60
KR3-C-60

Terminal
Box
Type

RR3-60
QR3-C-60

KR3-A-60
KR3-C-60
RR3-60
QR3-C-60

GDM-211-A-11

GDM-211-B-11

Plug-in
Connector
Type
GDME-211-R-A-10 GDME-211-R-B-10

GDM-211-A-11

GDM-211-B-11

GDME-211-R-A-10 GDME-211-R-B-10

GDML-211-1-11

GDML-211-2-11
GDML-211-3-11
GDML-211-1-11
GDML-211-2-11
GDML-211-3-11
GDML-211-1-11

DSG-03 Series Solenoid


Operated Directional Valves

16

Valve Model Numbers

GDML-211-1-11

GDML-211-2-11
GDML-211-3-11
GDML-211-1-11
GDML-211-2-11
GDML-211-3-11
GDML-211-1-11

Plug-in
Connector
with
Indicator
Light

Note : The connector assembly is not included in the solenoid assembly.

DSG-03 Series Solenoid Operated Directional Valves

377

Low Wattage (5W) Type Solenoid Operated Directional Valves


2 type of Direct Acting type Solenoid Operated Directional Valves,
E-DSG-01/03, with suppressed consumption power 5W were launched
in series.
Because these valves only 5W of power which enables remarkable
reduction of operating cost.
E-DSG-01

E-DSG Series
E-DSG-01: 5W
E-DSG-03: 5W

DSG Series
DSG-01: 29W
DSG-03: 38W

Low Wattage Type

Standard

Since these valves operate on only 5W, they can be driven through the
output circuit of a programmed or sequence controller. This feature
simplifies the electric circuitry and enables savings in initial cost.
These low wattage valves minimize coil surface temperature.
CE certified products are available.

E-DSG-03

Specifications
Max. Flow
L/min
(U.S.GPM)

Model Numbers

Max. Operating Pressure


MPa (PSI)

Max. T-Line
Back Pressure
MPa (PSI)

Max. Changeover
Frequency
Cycle/min {min-1}

Mass
kg (1bs.)
2.2 (4.85)

E-DSG-01-3C -D -60
E-DSG-01-2N2-D -60

30
(7.9)

E-DSG-01-2D2-D -60

16 (2320)

16 (2320)

2.2 (4.85)

240

2.2 (4.85)
1.6 (3.53)

E-DSG-01-2B -D -60
E-DSG-03-3C -D -50

5 (11.03)

63
(16.6)

E-DSG-01-2D2-D -50

16 (2320)

16 (2320)

5 (11.03)

240

3.6 (7.94)

E-DSG-01-2B2-D -50
Maxmum flow indicates a ceiling flow depends on the type of spool and operating condition.

Solenoid Ratings
Model Numbers

Electric source

E-DSG-01
DC (K Series)
E-DSG-03

Coil Type

Source Rating

Voltage (V)
Serviceable Range

Current & Power at Rated Voltage


Inrush (A)
Power (W)

D12

12

10.8 13.2

0.43

D24

24

21.6 26.4

0.23

D12

12

10.8 13.2

0.44

D24

24

21.6 26.4

0.22

The coil type numbers in the shaded column are handled as optional extras.
In case these coils are required to be chosen, please confirm the time of
delivery with us before ordering .

For details, please contact us.

378

Low Wattage (5W) Type Solenoid Operated Directional Valves

5
5

DIRECTIONAL CONTROLS

Electronic Relay Incorporated Solenoid Operated Directional Valves


Drive power source and signal are separate.
The valve is actuated by operating a built-in switch using a very small
current signal (about 10 mA) when the solenoid is energised.
A Direct Drive by a programmable controller is now possible.
As the valve can be actuated by a very small current, as we have
mentioned, a Direct Drive is possible on the output circuit of the
programmable controller or sequence controller.

T-DSG-01

Simple construction and stable operation.


Since the valve is a direct type, the construction is quite simple.
Also the solenoid is the well proven wet armature type, which can
withstand contamination.
Therefore a stable operation can be obtained.

Specifications
Valve
Type

Max. Flow
L/min
(U.S.GPM)

Model Numbers

Standard
Type

T-DSG-01-3C -D24 -70/7090

Max. Operating Pressure Max. T-Line


Back Pressure
MPa
MPa
(PSI)
(PSI)
35
(5080)

100
(26.4)

T-DSG-01-2D2-D24 -70/7090

Max. Changeover
Frequency
Cycle/min {min-1}

21
(3050)

300

1.85 (4.08)
1.4 (3.09)

T-DSG-01-2B -D24 -70/7090


Shockless T-S-DSG-01-3C -D24 -70/7090
Type
T-S-DSG-01-2B2-D24 -70/7090
Standard
Type

Mass
kg
(1bs.)

T-DSG-03-3C -D24 -50/5090


T-DSG-03-2D2-D24 -50/5090

63
(16.6)

25
(3630)

21
(3050)

120

120
(31.7)

31.5 (4570)
Spool Type 60 Only
25 (3630)

16
(2320)

240

25
(3630)

16
(2320)

T-DSG-03-2B -D24 -50/5090


Shockless T-S-DSG-03-3C -D24 -50/5090
Type
T-S-DSG-03-2B2-D24 -50/5090

120
(31.7)

1.85 (4.08)
1.4 (3.09)
5 (11.03)
3.6 (7.94)

120

5 (11.03)
3.6 (7.94)

Maximum flow indicates a ceiling flow. As the ceiling flow depends on the type of spool and operating condition the same as those for standard
DSG-01/03, refer to the List of Spool Functions on pages 347 - 351 (DSG-01) and 364 - 368 (DSG-03) for details.

Electronic Relay Incorporated


Solenoid Operated Directional Valves

T-DSG-03

Model Number Designation


F-

T-

Special Control
Type
Seals

SType

DSG

-03

-2

Series Valve Number


Number Size of Valve
Position

B
Spool-Spring
Arrangement

2
Spool
Type

-D24

Special
Two
Coil Type
Position
Valve

01
T:
Electronic
Relay
Incorporated
Type

M
Supply
Type of
Signal
Power

-70

-L

Models with
Design Design
Alternate
Number Standard
Offset
Solenoid

None:
Internal
Signal
Power

70

M:
External
Signal
Power

50

DC
D24
03

Please refer to the valve type DSG-01 and DSG-03 shown on page 346 and 363 for the area shaded.
For details, please contact us.

Electronic Relay Incorporated Solenoid Operated Directional Valves

379

Comparison of The Conventional Type and The Electronic Relay


Incorporated Type
Conventional Type
Output Unit
Large capacity output units (approximately 2A per unit) are required to operate solenoid
operated directional valves.
As there is a limitation for common capacity, all contacts of the output units can be used in
some cases.
Total cost therefore becomes higher, and a larger installation space is required.

Programmable
Controller

Control Board

Thick wires are


required and,
therefore, wiring
is awkward.

Solenoid Power Supply

Power Supply Cables


As each double solenoid valve requires a minimum of three cables, it is obvious that
the more valves you use, the more power supply cables and wiring is necessitated.
This may increase the possibility of miswriting.
Miswriting and short circuits may damage a very expensive programmable
controller and output units.

Electronic Relay Incorporated Type


Output Unit
Standard small capacity output unit, which is usually less expensive can be used.
Other electric devices can be commonly used with the solenoid directional valves.
Therefore, installation as or output units can be reduced.
Signal Output Cables
Thinner cable, compared with power supply cable, can be used and therefore wiring is easier.
The solenoid operated directional valve is provided with a protective circuit to ensure a
constant current, which protects the programmable controller from serious effects caused by
miswriting.

Programmable
Controller
Control
Board

Common
Cables

Solenoid Power Supply


Only two power supply cables are required for solenoid operated directional valves
and, therefore wiring can be reduced.

380

Electronic Relay Incorporated Solenoid Operated Directional Valves

DIRECTIONAL CONTROLS

Solenoid Controlled Pilot Operated Directional Valves


These valves are composed of a solenoid operated pilot valve and a pilot
operated slave valve. When a solenoid is energised the pilot valve
directs the flow to move the spool of the slave valve, thus changing the
direction of flow in the hydraulic circuit.
High Pressure High Flow
High pressure [31.5 MPa (4570 PSI)] along which high flow means
compact system design.
Lower Pressure Drop
System energy saving increased as pressure drop of each valve has been
greatly reduced.

Specifications
1

Valve
Type

Max. Flow
L/min
(U.S.GPM)

Model Numbers

DSHG-01-3C - -14/1480/1490
DSHG-01-2B - -14/1480/1490
DSHG-03-3C - -14/1490
DSHG-03-2N - -14/1490
Standard DSHG-03-2B - -14/1490
Type (S-)DSHG-04-3C - -52/5290
(S-)DSHG-04-2N - -52/5290
(S-)DSHG-04-2B - -52/5290
(S-)DSHG-06-3C - -53/5390
(S-)DSHG-06-2N - -53/5390
(S-)DSHG-06-2B - -53/5390
Shockless (S-)DSHG-06-3H - -53/5390
Type (S-)DSHG-10-3C - -43/4390
(S-)DSHG-10-2N - -43/4390
(S-)DSHG-10-2B - -43/4390
(S-)DSHG-10-3H - -43/4390

Max. ChangeMax. T-Line Back


Max.
Min. 2
over Frequecy
Pressure
Operating Max. Pilot Required
Pressure
Cycles/Min
{min1}
MPa
(PSI)
Pressure
Pilot Pres.
R
MPa (PSI) MPa (PSI) MPa (PSI) Ext. Drain Int. Drain AC DC

40 (10.6)

21 (3050)

21 (3050)

1.0 (145)

16 (2320)

16 (2320)

120

120

120

160 (42.3)

25 (3630)

25 (3630)

0.7 (100)

16 (2320)

16 (2320)

120

120

120

300 (79.3) 31.5 (4570) 25 (3630)

0.8 (120)

21 (3050)

16 (2320)

120

120

120

25 (3630)

0.8 (120)

21 (3050)

16 (2320)

120

120

120

21 (3050)

1.0 (145)

110

110

110

120
100

120
100

100
100

60

60

50

500 (132)

31.5 (4570)

25 (3630)
1100 (291) 31.5 (4570)

1.0 (145)

Maximum flow indicates a ceiling flow. As the ceiling flow depends on the type of
spool and operating condition, refer to the List of Spool Functions on pages 386 to 390
for details.
2. Pilot pressure of internal pilot drain models must always exceed tank line back pressure
by a minimum required pilot pressure.
3. Min. pilot pressure of with pilot piston in 1.8 MPa (260 PSI).

Solenoid Ratings
Solenoid ratings of pilot valve are identical with those of standard solenoid
valve. Refer to relevant solenoid ratings described on the page below.
Pilot Valve Model
Numbers

DSG-01-

- -70

16 (2320)

21 (3050)

21 (3050)

1.

Model
Numbers
DSHG-01
DSHG-03
(S-)DSHG-04
(S-)DSHG-06
(S-)DSHG-10

Solenoid Ratings described


on the page below

345

Mass
kg
(1bs.)
3.2 (7.1)
2.7 (6.0)
6.9 (15.2)
6.9 (15.2)
6.4 (14.1)
8.5 (18.7)
8.5 (18.7)
8.0 (17.6)
12.4 (27.3)
12.4 (27.3)
11.9 (26.2)
13.2 (29.1)
45.0 (99.2)
45.0 (99.2)
44.5 (98.1)
52.9 (116.6)

Solenoid Controlled
Pilot Operated Directional Valves

Yuken can offer flanged connection valves described below.


Consult us for the details.
Model Numbers
DSHF-10DSHF-16DSHF-24DSHF-32-

-27
-37
-28
-27

Rated Flow
Max. Pressure
l/min (U.S.GPM)
MPa (PSI)
21 (3050)
315 (83)
21 (3050)
500 (132)
21 (3050)
1200 (317)
21 (3050)
2400 (634)

CSA Approved Solenoid Valve


Available to supply DSHG-06 series valve approved
by the CSA (Canadian Standards Association).
Consult us for details.

Solenoid Controlled Pilot Operated Directional Valves

381

Model Number Designation


F-

S-

DSHG

-06

-2

-C2

-E

Special
Seals

Type

Series
Number

Valve
Size

No. of
Valve
Position

Spool-Spring
Arrangement

Spool
Type

Special Two
Position
Valve

Models with
Pilot Choke
Valve

Pilot
Connection

Drain
Connection

C:
Spring Centred

2, 3, 4
40, 5, 60
7, 9, 10
11, 12

B:
Spring Offset

2, 3, 4
40, 7

C:
Spring Centred

2, 3, 4
40, 5, 60
7, 9, 10
11, 12

None:
Internal
Pilot

None:
External
Drain

E:
External
Pilot

E:
Internal
Drain

01

None:
Standard
Type
03
F:
For
Phosphate
Ester
Type
Fluids

DSHG:
Solenoid
Controlled
Pilot
Operated
Directional
Valve,
Sub-plate
Mounting

if not
(Omit
required )

N:
No-Spring

2
3
4
40
7

2
B:
Spring Offset

3
04

2, 4, 40
C:
60, 10, 12
1
Spring Centred 3, 5, 6
7, 9, 11

S:
Shockless
Type

06

10

A 2

N:
No-Spring

2, 4, 40
(3, 7) 1

B:
Spring Offset

A B2
2, 4, 40
1
(Omit
if
not required)
(3, 7)

2
None:
Standard
Type

C1 :
With C1
Choke

(Omit if not required)

C2 :
With C2
Choke

H:
2, 4, 40
Pressure Centred 60, 10, 12
3, 5, 6 1
C:
7, 9, 11
Spring Centred

if not
(Omit
required )

N:
No-Spring

2, 4, 40
A 2
(3, 7) 1 (Omit if not required)

B:
Spring Offset

2, 4, 40
(3, 7) 1

C1C2 :
With C1 &
C2 Choke

B2

(Omit if not required)

Note: In spool type 3, 5, 6, 60, and 7, the combination applicable between pilot system and drain system is as described in the table below.

Pilot Connection

Internal Pilot

External Pilot (E)

382

Drain Connection
External Drain

Care in Application
Hold back pressure in the tank line so that the difference between
pilot pressure and drain pressure is always more than minimum
required pilot pressure.

Internal Drain (T)

Combination is not applicable

External Drain
Internal Drain (T)

No restrictions in the combination on us

Solenoid Controlled Pilot Operated Directional Valves

DIRECTIONAL CONTROLS

-R2

-A100

-C

-H

Coil
Type

Manual
Override of
Pilot Valve

Bult-in
Orifice for
Pilot Line

Spool Control
Modification
(Omit if not required)

-N
Type of Electrical Conduit
Connection

AC:
A100 , A200
A120 , A240

-53
Design
Number

14

Design
Standard

None:
Japanese
Standard
"JIS"

-L
Models with
Reverse Mtg.
of Solenoid

L
(Omit if not required)

DC:
D12 , D24
D48
R2 :
With Stroke
Adjustment,
Both Ends

AC DC
R100 , R200

RA :
With Stroke
Adjustment,
Port "A" End

None:
Terminal
Box Type

None :
Manual
Override
Pin

14

90:
N.
American
Design
Standard

E
L

RB :
With Stroke
Adjustment,
Port "B" End
AC:
A100 , A200
A120 , A240

R2 : With Stroke Adj.,


Both Ends
RA : With Stroke Adj.,
Port "A" End
RB : With Stroke Adj.,
Port "B" End
P2 : With Pilot Piston,
Both Ends
PA : With Pilot Piston,
Port "A" End
PB : With Pilot Piston,
Port "B" End

DC:
D12 , D24
D48
AC DC
R100 , R200

52

C:
Push
Button &
Lock Nut

N:
Push-in
Connector
Type

N1 :
4
Push-in
Connector
with
Indicator
Light

L
(Omit if not required)

53
H:
Refer to 5

None:
Japanese
Standard
"JIS" &
European
Design
Standard

43

80:
European
Design
Standard
(Applicable
only for
DSHG-01)
90:
N.
American
Design
Standard

Solenoid Controlled
Pilot Operated Directional Valves

(Omit if not required)

(Omit if not required)

1. Shekless type (S-DSHG) are not available for spool type marked ( ).
2. As for the details of the valve using the neutral position and the side position (either SOL a or SOL b side), please refer to page 391.
Furthermore, the spool types other than 2, 4, 40 (3, 7) are also available.
3. In spool-spring arrangement H (Pressure centred models), the valves with stroke adjustment (R*) and pilot-piston (P*) are not available.
4. NI stands for Plug-in connector with solenoid indicator light. NI is not available for R-type solenoids.
5. In spool-spring arrangement H (pressure centred models), in case the pilot pressure is more than 10 MPa (1450 PSI), please specify that the
valve should have the built-in orifice to the pilot line.
In the table above, the symbols and numbers highlighted with shade represent the optional extras.
The valves with model number having such optional extras are handles as options, therefore
please confirm the time of delivery with us before ordering.

Solenoid Controlled Pilot Operated Directional Valves

383

Sub-plates
Valve
Model
Numbers

DSHG-01

DSHG-03

DSHG-04
DSHG-06
DSHG-10

Japanese Standard "JIS"


Approx.
Sub-plate
Thread
Mass
Model Numbers
Size
kg (1bs.)
DSGM-01-31
Rc 1/8 0.8 (1.8)
DSGM-01X-31
Rc 1/4 0.8 (1.8)
DSGM-01Y-31
Rc 3/8 0.8 (1.8)
DSGM-03-40
Rc 3/8 3.0 (6.6)
DSGM-03X-40
Rc 1/2 3.0 (6.6)
DSGM-03Y-40
Rc 3/4 4.7 (10.4)
DHGM-03Y-10
Rc 3/4 4.7 (10.4)
DHGM-04-20
Rc 1/2 4.4 (9.7)
DHGM-04X-20
Rc 3/4 4.1 (9.0)
DHGM-06-50
Rc 3/4 7.4 (16.3)
DHGM-06X-50
Rc 1
7.4 (16.3)
DHGM-10-40
Rc 1-1/4 21.5 (47.4)
DHGM-10X-40 Rc 1-1/2 21.5 (47.4)

European Design Standard


Sub-plate
Model Numbers
DSGM-01-3080
DSGM-01X-3080
DSGM-03-2180
DSGM-03X-2180
DSGM-03Y-2180
DHGM-03Y-1080
DHGM-04-2080
DHGM-04X-2080
DHGM-06-5080
DHGM-06X-5080
DHGM-10-4080
DHGM-10X-4080

N. American Design Standard


Approx.
Approx.
Thread
Sub-plate
Thread
Mass
Mass
Size
Model Numbers
Size
kg (1bs.)
kg (1bs.)
1/8 BSP.F 0.8 (1.8) DSGM-01-3090
1/8 NPT
0.8 (1.8)
1/4 BSP.F 0.8 (1.8) DSGM-01X-3090
1/4 NPT
0.8 (1.8)
DSGM-01Y-3090
3/8 NPT
0.8 (1.8)
3/8 BSP.F 3.0 (6.6) DSGM-03-2190
3/8 NPT
3.0 (6.6)
1/2 BSP.F 3.0 (6.6) DSGM-03X-2190
1/2 NPT
3.0 (6.6)
3/4 BSP.F 4.7 (10.4) DSGM-03Y-2190
3/4 NPT
4.7 (10.4)
3/4 BSP.F 4.7 (10.4) DHGM-03Y-1090
3/4 NPT
4.7 (10.4)
1/2 BSP.F 4.4 (9.7) DHGM-04-2090
1/2 NPT
4.4 (9.7)
3/4 BSP.F 4.1 (9.0) DHGM-04X-2090
3/4 NPT
4.1 (9.0)
3/4 BSP.F 8.5 (18.7) DHGM-06-5090
3/4 NPT
7.4 (16.3)
1 BSP.F
8.5 (18.7) DHGM-06X-5090
1 NPT
7.4 (16.3)
1-1/4 BSP.F 21.5 (47.4) DHGM-10-4090
1-1/4 NPT 21.5 (47.4)
1-1/2 BSP.F 21.5 (47.4) DHGM-10X-4090 1-1/2 NPT 21.5 (47.4)

DSGM-03 is available only for Internal pilot-Internal drain type (Use DHGM-03Y for other valves).
Sub-plates are available. Specify the sub-plate model number from the table above.
When sub-plates are not used, the mounting surface should have a good machined finish.

Mounting Bolt
Mouting Bolt

Model
Numbers

Japanese Standard "JIS"


European Design Standard

Name

MBK-01-01-30
MBK-01-02-30
M6 35 Lg.

DSHG-01

Mtg. Bolt Kit

DSHG-03

Soc. Hd. Cap Screw

(S-)DSHG-04

Soc. Hd. Cap Screw

(S)-DSHG-06
(S)-DSHG-10

Soc. Hd. Cap Screw


Soc. Hd. Cap Screw

1
2

M6 45 Lg.
M10 50 Lg.
M12 60 Lg.
M20 75 Lg.

N. American Design Standard


MBK-01-01-3090 1
MBK-01-02-3090 2
1/4-20 UNC 1-3/4 Lg.
1/4-20 UNC 1-3/4 Lg.
3/8-16 UNC 2 Lg.
1/2-13 UNC 2-1/2 Lg.
3/4-10 UNC 3 Lg.

Qty.

Tightening Torque
Nm (in. 1bs.)

1 set

5-6

(43 - 52)

12 - 15

(104 - 130)

2
4
6
6

12
58
100
473

15
72
123
585

(104
(504
(868
(4106

1. For Internal Pilot-Internal Drain.


2. For External Pilot or External Drain.
3. Mounting bolt kit is common to that of 01 series modular valves.
Refer to figure below for the dimensions of bolt kit.

Stud Bolt
"B " Thd.
Both Ends

9
(.35)

9
(.35)
A

DIMENSIONS IN
MILLIMETRES (INCHES)

Nut

8.5 Dia.
(.33)

"B " Thd.

9
(.35)

4
(.16)

Model Numbers
MBK-01-01-30
MBK-01-02-30
MBK-01-01-3090
MBK-01-02-3090

A mm (In.)
94 (3.70 )
134 (5.28 )
94 (3.70 )
134 (5.28 )

15
(.59)

384

Solenoid Controlled Pilot Operated Directional Valves

"B " Thd.


M5
No.10-24 UNC

130)
625)
1068)
5078)

DIRECTIONAL CONTROLS
Options
Models with Pilot Choke Adjustment
When the adjustment screw is turned clockwise,
changeover speed of the main spool becomes slow. In
case of the spring centred valves in particular, making
slow of the returning speed of the main spool to the
neutral position is possible with a C2 choke valve.
These choke valves can be used in combination with the
valves of spring centred, no-spring, offset, pressure
centred and the valves with stroke adjustment.

Pressure Centred Models (3H )


The pressure centered type can be used when the
returning of the main spool to the neutral position is
required to be firmily.

Graphic Symbols (Ex.: External Pilot-External Drain)


(Only for 3H6, 3H60)

Graphic Symbols (Ex.: Spring Centred)

C1 Choke

DSHG-01,06,10

C2 Choke

b
Y

V X

Models with Stroke Adjustment (R2, RA, RB)


When the adjustment screw is screwed in , the main
spool stroke becomes short and flow rate reduces.

Y
P
T

Graphic Symbols (Ex.: Spring Centred)


A

"R2" Models
C2 Choke

Y P

C1 Choke

"RA" Models
Y
P
T

Y P

"RB" Models
A

Y P

Models with Pilot Piston(P2, PA, PB)


The valves with a pilot piston can be used when the high
speed changeover of the main spool is required.
However, please not that in case of spring centered
valves, there is no change in the returning speed of the
main spool to the neutral position even with the pilot
piston.

Additional Mass of Options


Add the mass described below to the mass of standard
models on page 381, if options are required.

Graphic Symbols (Ex.: Spring Centred)


Model
Numbers

"P2" Models
a
W

Y P

b
V

"PA" Models
a

Y P

Y P

DSHG-03
(S-)DSHG-04
(S-)DSHG-06
(S-)DSHG-10

Model with Pilot


Choke Adj.
C1, C2

C1C2

0.65(1.4)
0.65(1.4)
0.65(1.4)
0.65(1.4)

1.3(2.9)
1.3(2.9)
1.3(2.9)
1.3(2.9)

kg (1bs.)
Models with
Stroke Adj.
PA
P2
PB
0.6(1.3) 0.3 (.7)
1.0(2.2) 0.5 (1.1)
1.0(2.2) 0.5(1.1) 1.2(2.6) 06 (1.3)
3.6(7.9) 1.8(4.0) 3.7(8.2) 1.85 (4.1)
Models with
Pilot Piston
PA
P2
PB

b
V

"PB" Models
a

Solenoid Controlled
Pilot Operated Directional Valves

DSHG-03, 04

Options on Pilot Valve


The same options to DSG-01 series valves are available.
Please refer to page 345 for the details.

Solenoid Controlled Pilot Operated Directional Valves

385

List of Spool Functions and Maxmum Flow (DSHG-01)


Three Positions

Two Positions

Spring Centred

Spring Centred

Graphic Symbol
Spool Type

a
Y

Graphic Symbol

Maximum Flow

b
Y

Model Numbers

7 MPa
14 MPa
21 MPa
(1020 PSI) (2030 PSI) (3050 PSI)

Maximum Flow

L /min (U.S.GPM)
P

L /min (U.S.GPM)

Model Numbers

7 MPa
14 MPa
21 MPa
(1020 PSI) (2030 PSI) (3050 PSI)

"2"

DSHG-01-3C2

40 (10.6)

40 (10.6)

40 (10.6)

DSHG-01-2B2

40 (10.6)

40 (10.6)

40 (10.6)

"3"

DSHG-01-3C3

40 (10.6)

40 (10.6)

40 (10.6)

DSHG-01-2B3

40 (10.6)

40 (10.6)

40 (10.6)

"4"

DSHG-01-3C4

40 (10.6)

40 (10.6)

40 (10.6)

DSHG-01-2B4

40 (10.6)

40 (10.6)

40 (10.6)

"40"

DSHG-01-3C40

40 (10.6)

40 (10.6)

40 (10.6)

DSHG-01-2B40

40 (10.6)

40 (10.6)

40 (10.6)

"5"

DSHG-01-3C5

40 (10.6)

40 (10.6)

40 (10.6)

"60"

DSHG-01-3C60

40 (10.6)

40 (10.6)

40 (10.6)

"7"

DSHG-01-3C7

40 (10.6)

40 (10.6)

40 (10.6)

DSHG-01-2B7

40 (10.6)

40 (10.6)

40 (10.6)

"9"

DSHG-01-3C9

40 (10.6)

40 (10.6)

40 (10.6)

"10"

DSHG-01-3C10

40 (10.6)

40 (10.6)

40 (10.6)

"11"

DSHG-01-3C11

40 (10.6)

40 (10.6)

40 (10.6)

"12"

DSHG-01-3C12

40 (10.6)

40 (10.6)

40 (10.6)

Notes ) 1. Max. flow shows value at pilot pressure more than 1 MPa (150 PSI)
2. Max. flow in the table above represents the value in the flow condition of P A B T (or P B
A T) as shown in the circuit diagram right.
In case the valve is used in the condition that either A or B port is blocked, the maximum flow differs
according to a hydraulic circuit, therefore, please consult us for details.

386

Solenoid Controlled Pilot Operated Directional Valves

DIRECTIONAL CONTROLS
List of Spool Functions and Maxmum Flow (DSHG-03)
Three Positions
Spring Centred
Graphic Symbol

Maximum Flow

B
b

a
Y

L /min (U.S.GPM)

7 MPa
14 MPa
25 MPa
(1020 PSI) (2030 PSI) (3630 PSI)
85 (22.5) 60 (15.9)
160 (42.3)
160 (42.3) 95 (25.1)

Model Numbers
"2"

DSHG-03-3C2

"3"

DSHG-03-3C3

160 (42.3) 160 (42.3) 160 (42.3)

"4"

DSHG-03-3C4

160 (42.3)

"40"

DSHG-03-3C40

"5"

DSHG-03-3C5

"60"

DSHG-03-3C60

160 (42.3) 160 (42.3)

"7"

DSHG-03-3C7

160 (42.3)

"9"

DSHG-03-3C9

160 (42.3)

"10"

DSHG-03-3C10

160 (42.3)

"11"

DSHG-03-3C11

160 (42.3)

"12"

DSHG-03-3C12

160 (42.3)

85
160
85
160 (42.3)
160
85
160 (42.3)
160

85
160
85
160
85
160
85
160
85
160

(22.5)
(42.3)
(22.5)
(42.3)
(22.5)
(42.3)

(22.5)
(42.3)
(22.5)
(42.3)
(22.5)
(42.3)
(22.5)
(42.3)
(22.5)
(42.3)

60
95
60
95
60
95
125
160
60
95
60
95
60
95
60
95
60
95

(15.9)
(25.1)
(15.9)
(25.1)
(15.9)
(25.1)
(33.0)
(42.3)
(15.9)
(25.1)
(15.9)
(25.1)
(15.9)
(25.1)
(15.9)
(25.1)
(15.9)
(25.1)

Two Positions
No-Spring
Graphic Symbol
A

Spool Type

b
Y

Graphic Symbol

Maximum Flow

Spring Offset
A

L /min (U.S.GPM)
Y

Model Numbers
"2"

DSHG-03-2N2

"3"

DSHG-03-2N3

"4"

DSHG-03-2N4

"40"

DSHG-03-2N40

"7"

DSHG-03-2N7

7 MPa
14 MPa
25 MPa
(1020 PSI) (2030 PSI) (3630 PSI)
85 (22.5)
160 (42.3) 160 (42.3)
160 (42.3)
85 (22.5)
160 (42.3) 160 (42.3)
160 (42.3)
85 (22.5)
160 (42.3) 160 (42.3)
160 (42.3)
85 (22.5)
160 (42.3) 160 (42.3)
160 (42.3)
85 (22.5)
160 (42.3) 160 (42.3)
160 (42.3)

160 (42.3)

2. Max. flow in the table above represents the value in the flow
condition of P A B T (or P B A T) as shown
in the circuit diagram right.
In case the valve is used in the condition that either A or B port
is blocked, the maximum flow differs according to a hydraulic
circuit, therefore, please consult us for details.

L /min (U.S.GPM)

Model Numbers
DSHG-03-2B2
DSHG-03-2B3
DSHG-03-2B4
DSHG-03-2B40
DSHG-03-2B7

Notes:1. The relation between max. flow and pilot pressure in the table
above is as shown below.
(Example)
Maximum flow rate is constant regardless of pilot pressure.
Pilot Pressure more than 0.7 MPa (100 PSI).

Maximum Flow

7 MPa
14 MPa
25 MPa
(1020 PSI) (2030 PSI) (3630 PSI)
85 (22.5)
160 (42.3) 160 (42.3)
160 (42.3)
85 (22.5)
160 (42.3) 160 (42.3)
160 (42.3)
85 (22.5)
160 (42.3) 160 (42.3)
160 (42.3)
85 (22.5)
160 (42.3) 160 (42.3)
160 (42.3)
85 (22.5)
160 (42.3) 160 (42.3)
160 (42.3)

Solenoid Controlled
Pilot Operated Directional Valves

Spool Type

Pilot Pressure at 0.7 MPa (100 PSI).


85 (22.5)
160 (42.3)
Pilot Pressure at 1 MPa (150 PSI).

Solenoid Controlled Pilot Operated Directional Valves

387

List of Spool Functions and Maxmum Flow (DSHG-04/S-DSHG-04)


Three Positions
Spring Centred
Graphic Symbol
A

Spool Type

Maximum Flow

B
b

a
Y

L /min (U.S.GPM)

P T

10 MPa 16 MPa 25 MPa 31.5 MPa


(1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI)
DSHG-04-3C2 300 (79.3) 300 (79.3) 200 (52.8) 145 (38.3)
(S-)DSHG-04-3C2 300 (79.3) 250 (66.1) 120 (31.7) 110 (29.1)
Model Numbers

"2"
"3"

DSHG-04-3C3 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3)


DSHG-04-3C4
(S-)DSHG-04-3C4
DSHG-04-3C40
(S-)DSHG-04-3C40

"4"
"40"

300 (79.3)
300 (79.3)
300 (79.3)
300 (79.3)

300 (79.3)
300 (79.3)
300 (79.3)
250 (66.1)

250 (66.1)
140 (37.0)
200 (52.8)
120 (31.7)

165 (43.6)
110 (29.1)
145 (38.3)
110 (29.1)

"5"

DSHG-04-3C5 250 (66.1) 250 (66.1) 245 (64.7) 245 (64.7)

"6"

DSHG-04-3C6 300 (79.3) 260 (68.7) 245 (64.7) 235 (62.1)

"60"

DSHG-04-3C60
300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3)
(S-)DSHG-04-3C60

"7"

DSHG-04-3C7 300 (79.3) 300 (79.3) 200 (52.8) 145 (38.3)

"9"

DSHG-04-3C9 300 (79.3) 300 (79.3) 280 (74.0) 250 (66.1)

"10"

DSHG-04-3C10 300 (79.3) 300 (79.3) 200 (52.8) 150 (39.6)


(S-)DSHG-04-3C10 300 (79.3) 250 (66.1) 120 (31.7) 110 (29.1)

"11"

DSHG-04-3C11 300 (79.3) 260 (68.7) 160 (42.3) 140 (37.0)

"12"

DSHG-04-3C12 300 (79.3) 280 (74.0) 170 (44.9) 135 (35.7)


(S-)DSHG-04-3C12 300 (79.3) 250 (66.1) 120 (31.7) 110 (29.1)

Two Positions
Spring Offset

No-Spring
Graphic Symbol
A

Spool Type

b
Y

"3"

Graphic Symbol
A

b
Y

10 MPa 16 MPa 25 MPa 31.5 MPa


(1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI)

Maximum Flow

L /min (U.S.GPM)

Model Numbers
"2"

Maximum Flow

L /min (U.S.GPM)

P T

Model Numbers

10 MPa 16 MPa 25 MPa 31.5 MPa


(1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI)

(S-)DSHG-04-2N2 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3) (S-)DSHG-04-2B2 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3)
DSHG-04-2N3 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3)

DSHG-04-2B3 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3)

"4"

(S-)DSHG-04-2N4 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3) (S-)DSHG-04-2B4 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3)

"40"

(S-)DSHG-04-2N40 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3) (S-)DSHG-04-2B40 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3)

"7"

DSHG-04-2N7 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3)

DSHG-04-2B7 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3)

Notes:1. Max flow described above shown value at pilot pressure more than 0.8 MPa (120 PSI).
2. Max. flow in the table above represents the value in the flow condition of P A B T (or
P B A T) as shown in the circuit diagram right.
In case the valve is used in the condition that either A or B port is blocked, the maximum flow
differs according to a hydraulic circuit, therefore, please consult us for details.

388

Solenoid Controlled Pilot Operated Directional Valves

DIRECTIONAL CONTROLS
List of Spool Functions and Maxmum Flow (DSHG-06/S-DSHG-06)
Three Positions
Spring Centred
Graphic Symbol
A

Spool Type

Maximum Flow

B
b

a
Y

Pressure Centred
Graphic Symbol
A

L /min (U.S.GPM)

Maximum Flow

B
b

a
Y

P T

L /min (U.S.GPM)

10 MPa 16 MPa 25 MPa 31.5 MPa


10 MPa 16 MPa 25 MPa 31.5 MPa
Model Numbers
(1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI)
(1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI)
410 (108) 310 (81.9)
420 (111)
(S-)DSHG-06-3C2 500 (132) 500 (132)
(S-)DSHG-06-3H2 500 (132) 500 (132) 500 (132)
500 (132)
500 (132) 500 (132)
Model Numbers

"2"
"3"

DSHG-06-3C3 500 (132) 500 (132) 460 (122) 370 (97.8)

DSHG-06-3H3 500 (132) 500 (132) 500 (132) 500 (132)

410 (108)
500 (132)
410 (108)
(S-)DSHG-06-3C40 500 (132) 500 (132)
500 (132)

310 (81.9)
420 (111)
(S-)DSHG-06-3H4 500 (132) 500 (132) 500 (132)
500 (132)
500 (132)
310 (81.9)
420 (111)
(S-)DSHG-06-3H40 500 (132) 500 (132) 500 (132)
500 (132)
500 (132)
470 (124)
DSHG-06-3C5 500 (132) 500 (132) 425 (112) 350 (92.5)
DSHG-06-3H5 500 (132) 500 (132) 500 (132)
500 (132)
420 (111)
DSHG-06-3C6 475 (125) 390 (103) 300 (79.3) 230 (60.8)
DSHG-06-3H6 500 (132) 500 (132) 500 (132)
500 (132)
420 (111)
(S-)DSHG-06-3C60 475 (125) 420 (111) 340 (89.8) 280 (74.0) (S-)DSHG-06-3H60 500 (132) 500 (132) 500 (132)
500 (132)

"4"

(S-)DSHG-06-3C4 500 (132) 500 (132)

"5"
"6"
"60"
"7"

DSHG-06-3C7 500 (132) 500 (132) 450 (119) 360 (95.1)


450 (119)
500 (132)
410 (108)
(S-)DSHG-06-3C10 500 (132) 500 (132)
500 (132)
410 (108)
DSHG-06-3C11 500 (132) 500 (132)
500 (132)
410 (108)
(S-)DSHG-06-3C12 500 (132) 500 (132)
500 (132)

"9"

DSHG-06-3C9 500 (132) 500 (132)

"10"
"11"
"12"

DSHG-06-3H7 500 (132) 500 (132) 500 (132) 500 (132)

360 (95.1)
DSHG-06-3H9
500 (132)
310 (81.9)
(S-)DSHG-06-3H10
500 (132)
310 (81.9)
DSHG-06-3H11
500 (132)
310 (81.9)
(S-)DSHG-06-3H12
500 (132)

500 (132) 500 (132) 500 (132) 500 (132)


460 (122)
500 (132)
460 (122)
500 (132) 500 (132) 500 (132)
500 (132)
460 (122)
500 (132) 500 (132) 500 (132)
500 (132)
500 (132) 500 (132) 500 (132)

Two Positions
Spring Offset

No-Spring
Graphic Symbol
A

Spool Type

b
Y

"3"

L /min (U.S.GPM)

Model Numbers
"2"

Maximum Flow

10 MPa 16 MPa 25 MPa 31.5 MPa


(1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI)

Graphic Symbol
A

Maximum Flow

B
b

L /min (U.S.GPM)

P T

Model Numbers

10 MPa 16 MPa 25 MPa 31.5 MPa


(1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI)

(S-)DSHG-06-2N2 500 (132) 500 (132) 500 (132) 500 (132) (S-)DSHG-06-2B2 500 (132) 500 (132) 500 (132) 500 (132)
DSHG-06-2N3 500 (132) 500 (132) 500 (132) 500 (132)

DSHG-06-2B3 500 (132) 500 (132) 500 (132) 500 (132)

"4"

(S-)DSHG-06-2N4 500 (132) 500 (132) 500 (132) 500 (132) (S-)DSHG-06-2B4 500 (132) 500 (132) 500 (132) 500 (132)

"40"

(S-)DSHG-06-2N40 500 (132) 500 (132) 500 (132) 500 (132) (S-)DSHG-06-2B40 500 (132) 500 (132) 500 (132) 500 (132)

"7"

E
Solenoid Controlled
Pilot Operated Directional Valves

"40"

DSHG-06-2N7 500 (132) 500 (132) 500 (132) 500 (132)

DSHG-06-2B7 500 (132) 500 (132) 500 (132) 500 (132)

Notes:1. The relation between max. flow and pilot pressure in the table above is as shown
below.
(Example)
410 (108)
Maximum flow rate is constant regardless of pilot pressure.
500 (132)
500 (132)
Pilot Pressure more than 0.8 MPa (120 PSI).
In case pressure centred models, pilot pressure is more than
1 MPa (150 PSI).

Pilot Pressure at 0.8 MPa (120 PSI).


In case pressure centred models, pilot pressure
is more than 1 MPa (150 PSI)
Pilot Pressure at 1.5 MPa (220 PSI).

2. Max. flow in the table above represents the value in the flow condition of P A
B T (or P B A T) as shown in the circuit diagram right.
In case the valve is used in the condition that either A or B port is blocked, the
maximum flow differs according to a hydraulic circuit, therefore, please consult us
for details.

Solenoid Controlled Pilot Operated Directional Valves

389

List of Spool Functions and Maxmum Flow (DSHG-010/S-DSHG-10)


Three Positions
Spring Centred
Graphic Symbol
A

Spool Type

Maximum Flow

B
b

a
Y

Pressure Centred
Graphic Symbol
A

L /min (U.S.GPM)

Maximum Flow

B
b

a
Y

P T

L /min (U.S.GPM)

10 MPa 16 MPa 25 MPa 31.5 MPa


10 MPa 16 MPa 25 MPa 31.5 MPa
Model Numbers
(1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI)
(1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI)
950 (251) 750 (198)
970 (256)
(S-)DSHG-10-3C2 1100 (291) 1100 (291)
(S-)DSHG-10-3H2 1100 (291) 1100 (291) 1100 (291)
1100 (291) 1100 (291)
1100 (291)
1050 (277)
DSHG-10-3C3 1100 (291) 1100 (291) 1060 (280) 895 (236)
DSHG-10-3H3 1100 (291) 1100 (291) 1100 (291)
1100 (291)
950 (251) 750 (198)
970 (256)
(S-)DSHG-10-3C4 1100 (291) 1100 (291)
(S-)DSHG-10-3H4 1100 (291) 1100 (291) 1100 (291)
1100 (291) 1100 (291)
1100 (291)
950 (251) 750 (198)
970 (256)
(S-)DSHG-10-3C40 1100 (291) 1100 (291)
(S-)DSHG-10-3H40 1100 (291) 1100 (291) 1100 (291)
1100 (291) 1100 (291)
1100 (291)
1000 (264)
DSHG-10-3C5 1100 (291) 1100 (291) 980 (259) 850 (225)
DSHG-10-3H5 1100 (291) 1100 (291) 1100 (291)
1100 (291)
970 (256)
DSHG-10-3C6 1050 (277) 880 (232) 700 (185) 570 (151)
DSHG-10-3H6 1100 (291) 1100 (291) 1100 (291)
1100 (291)
970 (256)
(S-)DSHG-10-3C60 1050 (277) 940 (248) 785 (207) 680 (180) (S-)DSHG-10-3H60 1100 (291) 1100 (291) 1100 (291)
1100 (291)
1040 (275) 870 (230)
DSHG-10-3C7 1100 (291) 1100 (291)
DSHG-10-3H7 1100 (291) 1100 (291) 1100 (291) 1100 (291)
1100 (291) 1100 (291)
Model Numbers

"2"
"3"
"4"
"40"
"5"
"6"
"60"
"7"
"9"

DSHG-10-3C9 1100 (291) 1100 (291) 1040 (275) 870 (230)


950 (251)
1100 (291)
950 (251)
DSHG-10-3C11 1100 (291) 1100 (291)
1100 (291)
950 (251)
(S-)DSHG-10-3C12 1100 (291) 1100 (291)
1100 (291)

"10"

(S-)DSHG-10-3C10 1100 (291) 1100 (291)

"11"
"12"

DSHG-10-3H9 1100 (291) 1100 (291) 1100 (291) 1100 (291)

750 (198)
(S-)DSHG-10-3H10 1100 (291) 1100 (291) 1100 (291)
1100 (291)
750 (198)
DSHG-10-3H11 1100 (291) 1100 (291) 1100 (291)
1100 (291)
750 (198)
(S-)DSHG-10-3H12 1100 (291) 1100 (291) 1100 (291)
1100 (291)

1060 (280)
1100 (291)
1060 (280)
1100 (291)
1060 (280)
1100 (291)

Two Positions
Spring Offset

No-Spring
Graphic Symbol
A

Spool Type

b
Y

"3"

Maximum Flow

B
b

L /min (U.S.GPM)

Model Numbers
"2"

Maximum Flow

Graphic Symbol

10 MPa 16 MPa 25 MPa 31.5 MPa


(1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI)

L /min (U.S.GPM)
P T

Model Numbers

10 MPa 16 MPa 25 MPa 31.5 MPa


(1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI)

(S-)DSHG-10-2N2 1100 (291) 1100 (291) 1100 (291) 1100 (291) (S-)DSHG-10-2B2 1100 (291) 1100 (291) 1100 (291) 1100 (291)
DSHG-10-2N3 1100 (291) 1100 (291) 1100 (291) 1100 (291)

DSHG-10-2B3 1100 (291) 1100 (291) 1100 (291) 1100 (291)

"4"

(S-)DSHG-10-2N4 1100 (291) 1100 (291) 1100 (291) 1100 (291) (S-)DSHG-10-2B4 1100 (291) 1100 (291) 1100 (291) 1100 (291)

"40"

(S-)DSHG-10-2N40 1100 (291) 1100 (291) 1100 (291) 1100 (291) (S-)DSHG-10-2B40 1100 (291) 1100 (291) 1100 (291) 1100 (291)

"7"

DSHG-10-2N7 1100 (291) 1100 (291) 1100 (291) 1100 (291)

DSHG-10-2B7 1100 (291) 1100 (291) 1100 (291) 1100 (291)

Notes ) 1. The relation between max. flow and pilot pressure in the table above
is as shown below.
(Example)
Maximum flow rate is constant regardless of pilot pressure.
Pilot Pressure more than 1 MPa (150 PSI).

Pilot Pressure at 1 MPa (150 PSI).

1040 (275)
1100 (291)
1100 (291)
Pilot Pressure at 1.5 MPa (220 PSI).

2. Max. flow in the table above represents the value in the flow condition
of P
B
T (or P
B
A
T) as shown in the circuit
A
diagram right.
In case the valve is used in the condition that either A or B port is
blocked, the maximum flow differs according to a hydraulic circuit,
therefore, please consult us for details.

390

Solenoid Controlled Pilot Operated Directional Valves

DIRECTIONAL CONTROLS
Reverse Mounting of Solenoid.
In spring offset type, it is a standard configuration that the solenoid is mounted onto the valve in the SOL b
position (side). However, in this particular spool-spring arrangement, the mounting of the solenoid onto the valve in
the reverse position - SOL a side - is also available. The graphic symbol for this reverse mounting is as shown below.
As for the valve type 2B A and 2B B, please refer to the explanation under the heading of "Valves Using Neutral
Position and Side Position" given below.
A

B
b

SOL b

SOL a

APB

APB

Standard Mtg. of Solenoid

Reverse Mtg. of Solenoid ("L")

Valves Using Neutral Position and Side Position. (Special Two position Valve)
Besides the use of the standard 2-position valves aforementioned in the "List of Standard Models and Maximum Flow",
the 3-position valves also can be used as the 2-position valves using the two of their three positions. In this case, there
are two kinds of the valve available. One is the valve using the neutral position and SOL a position (2B A) and another
is the valve using the neutral position and SOL b position (2B B).
(Example) In case of Spool Type "2"

Neutral Position
SOL. b Energised
Position

SOL. a Energised
Position
A

2B2A
A

2B2B
B

B
b

b
Y

"A": Use of Neutral and


SOL. a Energised
Position

Graphic Symbols
Model Numbers

04
DSHG-06 -2B A
10

Standard
Mtg.

Reverse
Mtg. Type

A B

A B
b

Y P T

a
P T Y

"B": Use of Neutral and


SOL. b Energised
Position

Model Numbers

04
DSHG-06 -2B B
10

Standard
Mtg.

Reverse
Mtg. Type
A B

A B
b
Y P T

a
P T Y

Model Numbers

04
DSHG-06 -2N A
10

(S-)DSHG- -2B2A

(S-)DSHG- -2B2B

(S-)DSHG- -2N2A

DSHG- -2B3A

DSHG- -2B3B

DSHG- -2N3A

(S-)DSHG- -2B4A

(S-)DSHG- -2B4B

(S-)DSHG- -2N4A

(S-)DSHG- -2B40A

(S-)DSHG- -2B40B

(S-)DSHG- -2N40A

DSHG- -2B5A

DSHG- -2B5B

DSHG- -2N5A

DSHG- -2B6A

DSHG- -2B6B

DSHG- -2N6A

(S-)DSHG- -2B60A

Graphic
Symbols

Graphic Symbols

(S-)DSHG- -2B60B

A B
a

b
Y P T

(S-)DSHG- -2N60A

DSHG- -2B7A

DSHG- -2B7B

DSHG- -2N7A

DSHG- -2B9A

DSHG- -2B9B

DSHG- -2N9A

(S-)DSHG- -2B10A

(S-)DSHG- -2B10B

(S-)DSHG- -2N10A

DSHG- -2B11A

DSHG- -2B11B

DSHG- -2N11A

(S-)DSHG- -2B12A

(S-)DSHG- -2B12B

(S-)DSHG- -2N12A

Solenoid Controlled Pilot Operated Directional Valves

Standard
Mtg.

Solenoid Controlled
Pilot Operated Directional Valves

391

Pressure Drop
Pressure drop curves based on viscosity of 35 mm 2/s (164 SSU) and specific gravity of 0.850.
DSHG-01
DSHG-01
MPa
1.4

160

1.2
1.0

Pressure Drop

PSI
200

120
80

Spool
Type

2
3

0.8

0.6
0.4

40
0

0.2
0
0
0

10
2

20
4

40 L /min

30
6

10

Pressure Drop
Curve Numbers
AB TP BA TP

2
3
4
40
5
60

Spool
Type

7
9
10
11
12

Pressure Drop
Curve Numbers
AB TP BA TP
3

U.S.GPM

Flow Rate
DSHG-03

DSHG-03

Pressure Drop

PSI
300
250

MPa
2.0

Spool
Type

3
4
5
6

1.6

200
1.2
150
100
50
0

0.8
0.4
0
0
0

40

80

10

20

160 L /min

120
30

40

Pressure Drop
Curve Numbers
P

2
3
4
40
5
60

AB

TP

BA

TP

Spool
Type

Pressure Drop
Curve Numbers
P

7
9
10
11
12

AB

TP

BA

TP

U.S.GPM

Flow Rate
DSHG-04

Pressure Drop

DSHG-04, S-DSHG-04
PSI
180
160
120

MPa

3
4

1.2

5
6

0.8

80
0.4
40
0

Spool
Type

0
0
0

100

50
20

150
40

200

250
60

Pressure Drop
Curve Numbers
AB TP BA TP

2
3
4
40
5
6

Spool
Type

60
7
9
10
11
12

Pressure Drop
Curve Numbers
AB TP BA TP
7

T
2

300 L /min
80 U.S.GPM

Flow Rate
S-DSHG-04
Spool
Type
2
4
40

392

Pressure Drop
Curve Numbers
AB TP BA TP

P
2

Solenoid Controlled Pilot Operated Directional Valves

Spool
Type
60
10
12

Pressure Drop
Curve Numbers
AB TP BA TP

P
6

T
2

DIRECTIONAL CONTROLS
DSHG-06, S-DSHG-06

Pressure Drop

DSHG-06

PSI MPa
300 2.0

250

200

1.6

50
0

0.8

7
8

0.4
0
0
0

200

100
20

40

400

300

60

80

500

L /min

Pressure Drop
Curve Numbers
AB TP BA TP

2
3
4
40
5
6

1.2

150
100

Spool
Type

Spool
Type

60
7
9
10
11
12

Pressure Drop
Curve Numbers
AB TP BA TP
6

T
1

100 120 140 U.S.GPM

Flow Rate
S-DSHG-06
Pressure Drop
Curve Numbers
AB TP BA TP

2
4
40

Spool
Type

Pressure Drop
Curve Numbers
AB TP BA TP

60
10
12

T
1

DSHG-10, S-DSHG-10
1

Pressure Drop

PSI MPa
300 2.0
250

100
50
0

Spool
Type

3
4

1.6

200
150

DSHG-10
2

0.8

0.4

0
0
0

200

400

50

100

600
150

800
200

10001100 L /min
250

2
3
4
40
5
6

1.2

Pressure Drop
Curve Numbers
AB TP BA TP

Spool
Type

60
7
9
10
11
12

Pressure Drop
Curve Numbers
AB TP BA TP
8

T
3

300 U.S.GPM

Flow Rate
S-DSHG-10
Spool
Type

Pressure Drop
Curve Numbers
AB TP BA TP

2
4
40

Spool
Type
60
10
12

Pressure Drop
Curve Numbers
AB TP BA TP

P
8

E
Solenoid Controlled
Pilot Operated Directional Valves

Spool
Type

T
2

For any other viscosity, multiply the factors in the table below.
Viscosity

mm2/s 15
SSU

Factor

77

20

30

40

50

60

70

80

98

141 186 232 278 324 371 417 464

90

100

0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30

For any other specific gravity (G'), the pressure drop ( P') may be obtained
from the formula right.
P' = P(G'/0.850)

Solenoid Controlled Pilot Operated Directional Valves

393

Typical Changeover Time


Changeover time varies according to oil viscosity, spool type and hydraulic circuit.
Test Conditions
Coil Type : D (Models with DC solenoids)
Voltage : Rated Voltage
Oil Viscosity : 35 mm 2/s (164 SSU)

DSHG-04

DSHG-10
ms
250

ms
3C
SOL"ON"
SOL"OFF"

200

100

2B
SOL"ON"

2N

SOL"OFF"

50
0
0

10

15

20

25

MPa

Changeover Time

Changeover Time

150

3C
SOL"OFF"
SOL"ON"

150

2B
SOL"ON","OFF"

2N

100

50
0

1000

2000

3000 3600

PSI
0

Pilot Pressure

DSHG-06

10

1000

15

2000

ms

Changeover Time

150

Pilot Pressure

3C
SOL"ON"
SOL"OFF"

100

2B
SOL"ON"
SOL"OFF"

2N

50
0
0
0

10
1000

15

20

2000

25

3000 3600

MPa

PSI

Pilot Pressure

394

Solenoid Controlled Pilot Operated Directional Valves

20

25

3000 3600

MPa

PSI

DIRECTIONAL CONTROLS

Terminal Box type: DSHG-01-

Mounting surface: ISO 4401-AB-03-4-A

- -14/1490

Internal Pilot - Internal Drain


Pressure Port "P"
AC : 196.4 (7.73)
DC,R : 204.4 (8.05)
40.5
(1.59)

Cylinder Port "A"


31 0.75
(1.22) (.03)
32.5
(1.28)

Space Needed to Remove


Solenoid-Each End
AC : 45.5 (1.79)
DC,R : 50 (1.97)
AC : 79.2 (3.12)
DC,R : 83.2 (3.28)

P
B
A
T

Solenoid Indicator Light

5.5 (.22) Dia. Through


7 (.28) Dia. Spotface
4 Places
Cylinder Port "B"

Tank Port "T"

Electrical Conduit Connection


"C" Thd. (Both Ends)

Manual Actuator
6(.24) Dia.

SOL b

SOL a

Double Solenoid
Models Only
43.5
(1.71) 125(4.92)

48
(1.89)

Mounting Surface
(O-Rings Furnished)

AC 160.7(6.33)
DC,R164.7(6.48)

Model Numbers

"C" Thd. "D" Thd.

G 1/2

Rc 1/4

DSHG-01-

- -14

DSHG-01-

- -1490 1/2 NPT 1/4 NPT

DIMENSIONS IN
MILLIMETRES (INCHES)
External Pilot - External Drain
External Pilot - Internal Drain
Internal Pilot - External Drain

168.8
(6.65)
150.5
(5.92)
118
(4.65)
103.5
(4.07)
60
(2.36)

SOL b

Solenoid Controlled
Pilot Operated Directional Valves

Nut 27 (1.06) Hex.

128.8
(5.07)
110.5
(4.35)
78
(3.07)
63.5
(2.5)

46
(1.81)

95
(3.74)

SOL a

Double Solenoid Models Only


Pilot Drain Port "Y"
"D" Thd.
Pilot Pressure Port "X"
"D" Thd.

For other dimensions, refer to "Internal Pilot Internal Drain".

Solenoid Controlled Pilot Operated Directional Valves

395

Plug-in Connector Type: DSHG-01-

Mounting surface: ISO 4401-AB-03-4-A

- - N -14/1480/1490
N1

Internal Pilot-Internal Drain


Cable Departure
Cable Applicable:
Outside Dia.
8-10mm(.31-.39 IN.)
Conductor Area
Not Exceeding 1.5mm2(.0023 Sq. IN.)

The position of the Plug-i n connector can be changed as


illustrated below by loosening the lock nut. After
completion of the change, be sure to tighten the lock nut
with the torque as specified below.

32
(1.26)

70
(2.76)

SOL a

63.5
(2.5)

78
(3.07)

SOL b

48
(1.89)

43.5
(1.71)

Lock Nut
Tightening Torque:
10.3 - 11.3 Nm ( 91-100 IN.lbs.)

125
(4.92)
K
J

DIMENSIONS IN
MILLIMETRES (INCHES)

External Pilot-External Drain


External Pilot-Internal Drain
Internal Pilot-External Drain

Pilot Drain Port "Y"


"J" Thd.

SOL a

Model Numbers

60
(2.36)

103.5
(4.07)

118
(4.65)

SOL b

"J" Thd.

Rc 1/4

DSHG-01-

- -N -14

DSHG-01-

- -N -1480

1/4 BSP.F

DSHG-01-

- -N -1490

1/4 NPT

Pilot Pressure Port "X"


"J" Thd.

Model Numbers

Dimensions mm (Inches)
C

DSHG-01-

- -A -N /N1 128.5 (5.06)

53 (2.09)

27.5 (1.08)

39 (1.54)

DSHG-01-

- -D -N /N1 139.5 (5.49)

64 (2.52)

27.5 (1.08)

39 (1.54)

DSHG-01-

- -R -N

34 (1.34)

53 (2.09)

142.5 (5.61) 57.2 (2.25)

79.2 (3.12) 196.4 (7.73) 160.7 (6.33) 168.5 (6.63)


83.2 (3.28) 204.4 (8.05) 164.7 (6.48)

For other dimensions, refer to "Terminal Box Type".

396

Solenoid Controlled Pilot Operated Directional Valves

179.5 (7.07)
182.5 (7.19)

DIRECTIONAL CONTROLS
Terminal Box Type: DSHG-03-

Space Needed to Remove


Solenoid-Each End
AC : 45.5(1.79)
DC,R : 50(1.97)

Cylinder Port "B"


AC : 196.4(7.73)
DC,R : 204.4(8.05)

AC 70.2 (2.76)
DC,R74.2 (2.92)

54
(2.13)
L

L'

Pilot Pressure Port "X"


(For External Pilot Models Only)

"C" Thd.

G 1/2

- -14

DSHG-03-

- -1490 1/2 NPT

Pilot Drain Port "Y"


(For External Drain Models Only)

50.8
(2.0)

Cylinder Port "A"

Model Numbers
DSHG-03-

46
(1.81)

Solenoid
Indicator Light

32.5
(1.28)

Pressure Port "P"

Mounting surface: ISO 4401-AC-05-4-A


(The pilot and drain ports in accordance with the ISO original draft)

- -14/1490

7(.28) Dia. Through, 11(.43) Dia. Spotface 4 Places

Tank Port "T"


95(3.74)
1
(.04)

Electrical Conduit Connection


"C" Thd. (Both Ends)

46.5
(1.83)

46
(1.81)

Double Solenoid Models Only


A100

Nut
27(1.06) Hex.

58
(2.28)

170(6.69)

70
(2.76)

Of the two of tank port "T", the tank port


in the left side is normally used in our
standard sub-plate, though, either side of
the tank port "T" can be used without
problem.

AC : 182.2(7.17)
DC,R : 186.2(7.33)

N -14/1490
- -N1

Plug-in Connector Type: DSHG-03-

Cable Departure
Cable Applicable:
Outside Dia.
8-10mm(.31-.39 IN.)
Conductor Area
Not Exceeding 1.5mm2(.0023 Sq. IN.)
F

J
K
C

102
(4.02)

DIMENSIONS IN
MILLIMETRES (INCHES)

Solenoid Controlled
Pilot Operated Directional Valves

L'
27
(1.06)

Mounting Surface
(O-Rings Furnished)

SOL b

108.5
(4.27)
155.5
(6.12)
173.8
(6.84)

SOL a

Manual Actuator
6(.24) Dia.

SOL b

27
(1.06)

108.5
(4.27)

SOL a

170
(6.69)
H

Model Numbers

58
(2.28)

Position of cable departure can be changed. For


details, refer to DSHG-01 valve on page 396.
Dimensions mm (Inches)
C

53 (2.09)

173.5 (6.83) 27.5 (1.08) 182.2 (7.17) 196.4 (7.73)

64 (2.52)

184.5 (7.26) 27.5 (1.08)

DSHG-03-

- -A -N /N1

39 (1.54)

DSHG-03-

- -D -N /N1

39 (1.54)

DSHG-03-

- -R -N

53 (2.09)

57.2 (2.25) 187.5 (7.38)

34 (1.34)

186.2 (7.33) 204.4 (8.05)

47.2 (1.86)
51.2 (2.02)

For other dimensions, refer to "Terminal Box Type".

Solenoid Controlled Pilot Operated Directional Valves

397

Terminal Box Type: (S-)DSHG-04Pressure Port "P"

Pilot Pressure Port "X"


(For External Pilot Models Only)

Tank Port "T"

Pilot Drain Port "Y"


(For External Drain Models Only)

204(8.03)
101.6(4.00)

50.4
(1.98)

34
(1.34)

L
B Y

Cylinder Port "A"

(S-)DSHG-04-

- -52

(S-)DSHG-04-

- -5290

G 1/2
1/2 NPT

1.5
(.06)

91
(3.58)

"C" Thd.

Model Numbers
X

72.9(2.87)

34.9
(1.37)
69.8(2.75)

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places

Mounting surface:
ISO 4401-AD-07-4-A

- -52/5290

50
(1.97)

Cylinder Port "B"


Solenoid Indicator Light

7(.28) Dia. Through


11(.43) Dia. Spotface
2 Places
AC 196.4(7.73)
DC,R204.4(8.05)
95
(3.74)

Electrical Conduit Connection


"C" Thd. (Both Ends)

AC 45.5(1.79) Space Needed to Remove


DC,R50(1.97) Solenoid-Each End
AC 50.7(2.00)
DC,R54.7(2.15)

46
(1.81)

Double Solenoid
Models Only

A100

Manual Actuator
6(.24) Dia.

SOL b

114.5
(4.51)
161.5
(6.36)
179.8
(7.08)

SOL a

35
(1.38)
34
(1.34)

Nut 27(1.06) Hex.

- - N -52/5290
N1

Plug-in Connector Type: (S-)DSHG-04-

DIMENSIONS IN
MILLIMETRES (INCHES)

Cable Departure
Cable Applicable:
Outside Dia. . . . . . . 8-10 mm(.31 - .39 IN.)
Conductor Area . . . Not Exceeding 1.5 m m 2 (.0023 Sq. IN.)

H
J

102
(4.02)

3(.12) Dia. Two Locating Pins

4
(.16)

AC 46.6(1.83)
DC,R50.6(1.99)

Mounting Surface
(O-Rings Furnished)

SOL b

114.5
(4.51)

SOL a

Position of cable
departure can be
changed. For details,
refer to DSHG-01
valve on page 396.

Model Numbers
(S-)DSHG-04(S-)DSHG-04(S-)DSHG-04-

-A -N/N1
-D -N/N1
-R -N

C
39 (1.54)
39 (1.54)
53 (2.09)

Dimensions mm (Inches)
D
E
F
H
53 (2.09) 173.5 (6.83) 27.5 (1.08) 196.4 (7.73)
64 (2.52) 184.5 (7.26) 27.5 (1.08)
204.4 (8.05)
57.2 (2.25) 187.6 (7.39) 34 (1.34)

For other dimensions, refer to "Terminal Box Type".

398

Solenoid Controlled Pilot Operated Directional Valves

J
K
47.2 (1.86) 45.6 (1.80)

51.2 (2.02) 49.6 (1.95)

DIRECTIONAL CONTROLS
Terminal Box Type: (S-)DSHG-06-

Pressure Port "P"

Solenoid Indicator Light


Tank Port "T"

Pilot Drain Port "Y"


(For External Drain Models Only)

255(10.04)
53.2
(2.09)

130.2
(5.13)

Model Numbers
(S-)DSHG-06-

- -53

(S-)DSHG-06-

- -5390

"C" Thd.
G 1/2
1/2 NPT

46.1
(1.81)
92.1
(3.63)
118
(4.65)

50.5
(1.99)

Pilot Pressure Port "X"


(For External Pilot Models Only)

B
13
(.51)

77
(3.03) 156
(6.14)

Cylinder Port "A"

Cylinder Port "B"

AC 196.4(7.73)
DC,R204.4(8.05)
95
(3.74)

AC 45.5(1.79) Space Needed to Remove


DC,R50(1.97) Solenoid-Each End
AC 50.7(2.00)
DC,R54.7(2.15)

46
(1.81)

AC 45.2(4.78)
DC,R49.2(1.94)

Mounting Surface
(O-Rings Furnished)

6(.24) Dia. Two Locating Pins

- - N -53/5390
N1

Plug-in Connector Type: (S-)DSHG-06-

DIMENSIONS IN
MILLIMETRES (INCHES)

Cable Departure
Cable Applicable:
Outside Dia. ...... 8-10 mm (.31 - .39 IN.)
Conductor Area ... Not Exceeding 1.5 mm2 (.0023 Sq. IN.)

H
J

102
(4.02)

Nut
27(1.06) Hex.

41
(1.61)

Electrical Conduit Connection


"C" Thd. (Both Ends)

Manual Actuator
6(.24) Dia.

6
(.24)

135.5(5.33)

APB

182.5(7.19)

SOL b

SOL a

200.8(7.91)

Double Solenoid
Models Only

Solenoid Controlled
Pilot Operated Directional Valves

13.5(.53) Dia. Through


20(.79) Dia. Spotface
6 Places

Mounting surface:
ISO 4401-AE-08-4-A

- -53/5390

SOL b

135.5
(5.33)

SOL a

Position of cable
departure can be
changed. For details,
refer to DSHG-01
valve on page 396.

Model Numbers
(S-)DSHG-06(S-)DSHG-06(S-)DSHG-06-

-A -N/N1
-D -N/N1
-R -N

C
39 (1.54)
39 (1.54)
53 (2.09)

Dimensions mm (Inches)
D
E
F
H
53 (2.09) 200.5 (7.95) 27.5 (1.08) 196.4 (7.73)
64 (2.52) 211.5 (8.33) 27.5 (1.08)
204.4 (8.05)
57.2 (2.25) 214.5 (8.44) 34 (1.34)

J
K
47.2 (1.86) 45.2 (1.78)

51.2 (2.02) 49.2 (1.94)

For other dimensions, refer to "Terminal Box Type".

Solenoid Controlled Pilot Operated Directional Valves

399

Terminal Box Type: (S-)DSHG-10-

Mounting surface:
ISO 4401-AF-10-4-A

- -43/4390

Solenoid Indicator Light


Pressure Port "P"

384(15.12)
76.2
(3.00)

190.5
(7.50)

Pilot Drain Port "Y "


(For External Drain Models Only)

43
(1.69)
79.4
(3.13)
158.8
(6.25)

43
(1.69)

Y
L

X
21.8
(.86)
21.5(.85) Dia. Through
32(1.26) Dia. Spotface
6 Places
Cylinder Port "A"

114.3
(4.50)
233.8
(9.20)

78
(3.07)

(S-)DSHG-10-

- -4390

AC 45.5(1.79) Space Needed to Remove


DC,R50(1.97) Solenoid-Each End
AC 50.7(2.00)
DC,R54.7(2.15)

G 1/2
1/2 NPT

46
(1.81)

Electrical Conduit Connection


"C" Thd. (Both Ends)

Manual Actuator
6(.24) Dia.

SOL b

SOL a

- -43

Cylinder Port "B"

AC 196.4(7.73)
DC,R204.4(8.05)
95
(3.74)

Two Eye Bolts M8

"C" Thd.

Model Numbers
(S-)DSHG-10-

19.6
(.77)

Pilot Pressure Port "X"


(For External Pilot Models Only)

77.5
(3.05)

198
(7.80)

Tank Port "T"

198.5
(7.81)
245.5
(9.67)
263.8
(10.39)

APB

AC 22.2(.87)
DC,R26.2(1.03)

Mounting Surface
(O-Rings Furnished)

6(.24) Dia. Two Locating Pins

DIMENSIONS IN
MILLIMETRES (INCHES)

- - N -43/4390
N1

Plug-in Connector Type: (S-)DSHG-10-

H
102
(4.02)

45
(1.77)

46(1.81)

6
(.24)

Nut 27(1.06) Hex.

Cable Departure
Cable Applicable:
Outside Dia. ...... 8-10 mm (.31 - .39 IN.)
Conductor Area ... Not Exceeding 1.5 mm2 (.0023 Sq. IN.)

Position of cable
departure can be
changed. For details,
refer to DSHG-01
valve on page 396.

198.5
(7.81)

Model Numbers
(S-)DSHG-10(S-)DSHG-10(S-)DSHG-10-

-A -N/N1
-D -N/N1
-R -N

C
39 (1.54)
39 (1.54)
53 (2.09)

Dimensions mm (Inches)
D
E
F
H
53 (2.09) 263.5 (10.37) 27.5 (1.08) 196.4 (7.73)
64 (2.52) 274.5 (10.81) 27.5 (1.08)
204.4 (8.05)
57.2 (2.25) 277.5 (10.93) 34 (1.34)

For other dimensions, refer to "Terminal Box Type".

400

Solenoid Controlled Pilot Operated Directional Valves

J
K
47.2 (1.86) 22.2 (.87)

51.2 (2.02)

26.2(1.03)

DIRECTIONAL CONTROLS
Sub-plate
Sub-plate
Model Numbers

18
(.71)

DHGM-03Y-10

54
(2.13)

DHGM-03Y-1090

1/4 NPT

43(1.69)

16.7(.66)

42(1.65)

13(.51)

1/4-20 UNC

15(.59)

80
(3.15)
45
(1.77)

25(.98)

3.2
(.13)

10
(.39)

12
(.47)

19
(.75)

11
(.43)

47
(1.85)

P
70
(2.76)

6.4(.25)

21.5(.85)

M6

1/4 BSP.F

27(1.06)

8(.31)
32.5(1.28)

3/4 NPT

F
mm (in.)

50
(1.97)

11(.43) Dia.
4 Places

46
(1.81)

90
(3.54)

19
(.75)

110
(4.33)

10
(.39)
22(.87)

25
(.98)

Rc 1/4

DHGM-03Y-1080 3/4 BSP.F

37.3(1.47)
"D" Thd.
Used only on external
pilot type valves.
To be plugged on internal
pilot type valves.

Rc 3/4

62
(2.44)

"E" Thd.

A
6.2(.24) Dia.

19
(.75)

"D" Thd.
Used only on external
drain type valves.
To be plugged on internal
drain type valves.

"E" Thd. " F" Deep


4 Places

92
(3.62)

DIMENSIONS IN
MILLIMETRES (INCHES)

32.2(1.27)

101.6
(4.00)

DHGM-04-2090
DHGM-04X-2090

M10

M6

3/8-16 UNC 1/4-20 UNC

1/4 NPT

P X
B
Y

125
(4.92)
20
(.79)

10.1
(.40)

"C" Thd.
4 Places

90
(3.54)

19
(.75)

90
(3.54)

57.1
(2.25)

16
(.63)

1.6(.06)
14.2
(.56)

55.6
(2.19)

69.8
(2.75)

13.1
(.52)
71.4
(2.81)

96
(3.78)

120
(4.72)

12
(.47)

18.3(.72)

1/2 NPT
3/4 NPT

36
(1.42)
"E" Thd.
17(.67) Deep
4 Places

34(1.34)

"F" Thd.

DHGM-04-2080 1/2 BSP.F


1/4 BSP.F
DHGM-04X-2080 3/4 BSP.F

76.7
(3.02)
50
(1.97)

Rc 1/4

"E" Thd.

46
(1.81)

29
(1.14)

166
(6.54)

Rc 1/2
Rc 3/4

65
(2.56)

12(.47)

"D" Thd.

X
Y

76
(2.99)

DHGM-04-20
DHGM-04X-20

190
(7.48)

"C" Thd.

33(1.30)

Sub-plate
Model Numbers

21.5(.85)

DHGM- 04 -20/2080/2090
04X

"C" Thd.
4 Places

6.2(.24) Dia.

Solenoid Controlled
Pilot Operated Directional Valves

90
(3.54)

"D" Thd.

76
(2.99)

15
(.59)

"C" Thd.

16(.63)

120
(4.72)

DHGM-03Y-10/1080/1090

A
11(.43) Dia. Through
17.5(.69) Dia. Spotface
4 Places

65.8
(2.59)
14.2
(.56)

3.6(.14) Dia.
5(.20) Deep
2 Places

88.1
(3.47)
130
(5.12)

6(.24) Dia. 2 Places


17.5(.69) Dia.
4 Places

58
(2.28)

"D" Thd.
2 Places

102
(4.02)

"F" Thd. 12(.47) Deep


2 Places

137.5
(5.41)

Valve Types

Pilot Pressure Port "X"

Port "Y"

Solenoid Controlled Pilot


Operated Directional Valves

Used only on external pilot type


valves.
To be plugged on internal pilot
type valves.

Used as drain port only on external


drain type valves.
To be plugged on internal drain
type valves.

Pilot Operated
Directional
Valves

Spring Centred
No-spring

Used

Spring Offset

Manually Operated Directional Valves

Used as pilot pressure port


Used as pilot drain port

Not used (plug is not required)

Used as drain port

Solenoid Controlled Pilot Operated Directional Valves

401

Sub-plate
DHGM- 06 -50/5090
06X
204
(8.03)
180
(7.09)

12
(.47)
25
(.98)

130.2
(5.13)
112.7
(4.44)

Sub-plate
Model Numbers

"C" Thd.

DHGM-06-50
DHGM-06X-50
DHGM-06-5090
DHGM-06X-5090

Rc 3/4
Rc 1
3/4 NPT
1 NPT

"D" Thd.

"E" Thd.

F
mm (in.)

Rc 1/4

M12

24 (.94)

1/4 NPT

1/2-13 UNC

26 (1.02)

11(.43) Dia.
"D" Thd. (From Rear)
4 Places

94.5
(3.72)
77
(3.03)

"E" Thd. " F" Deep


6 Places

53.2
(2.09)
29.4(1.16)

17.5(.69)

19.1(.75)

29.5
(1.16)

35(1.38)
50
(1.97)

23(.91) Dia.
"C" Thd. (From Rear)
4 Places

100.8
(3.97)
12.5
(.49)

34(1.34)

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places

17.5
(.69)

7(.28) Dia.
8(.31) Deep
2 Places

96.9
(3.81)

Y
73.1
(2.88)

46.1
(1.81)

TP

74.6
(2.94)

92.1
(3.63)
12
(.47)

116
(4.57)

5.6(.22)

126.2
(4.97)
156
(6.14)

DIMENSIONS IN
MILLIMETRES (INCHES)

DHGM- 06 -5080
06X

D
E

35
(1.38)

12.5
(.49)

11(.43) Dia.
4 Places

156
(6.14)

Sub-plate
Model Numbers
DHGM-06-5080
DHGM-06X-5080

D
E
3/4 BSP.F 151.2 (5.95) 137.7 (5.42)

1 BSP.F

155.2 (6.11)

148 (5.83)

V
A

N
L

F
102 (4.02)

Dimensions
H
54.4 (2.14)

106 (4.17)

50 (1.97)

mm (Inches)
J
K
30.6 (1.20) 125.8 (4.95)
25

(.98)

For other dimensions, refer to "DHGM-06 -50/5090" above.


For Uses of Port "X", "Y", "V", "W", refer to DHGM-10 on the following page.

402

Y
B

"C" Thd.
4 Places

24.5(.96) Dia.
4 Places

"C" Thd.

46.1
(1.81)
74.6
(2.94)

73.1
(2.88)

11.9
(.47)

PY
A B

116
(4.57)

50
(1.97)

17.5
(.69)

12
(.47)
8.9
(.35)

134
(5.28)
110
(4.33)
92.1
(3.63)

19.1
(.75)

204
(8.03)
180
(7.09)
130.2
(5.13)

12
(.47)
25
(.98)

1/4 BSP.F Thd.


4 Places

M12 Thd.
24(.94) Deep
6 Places

Solenoid Controlled Pilot Operated Directional Valves

130 (5.12)

L
78.2 (3.08)

N
42.5 (1.67)

74 (2.91)

32 (1.26)

DIRECTIONAL CONTROLS
Sub-plate
DHGM- 10 -40/4080/4090
10X

DIMENSIONS IN
MILLIMETRES (INCHES)

306.5
(12.07)
20(.79)

266.5
(10.49)

38(1.50)

190.5
(7.50)

7 (.28) Dia. 8 (.31) Deep


2 Places

168.3
(6.63)
147.6
(5.81)

"E" Thd. 34 (1.34) Deep


6 Places

114.3
(4.50)

213
(8.39)

76.2(3.00)
60
(2.36)

114.3
(4.50)

Y
W

28.6
(1.13)
21.8
(.86)

"D" Thd.

Rc 1-1/4
1-1/4 BSP.F
1-1/4 NPT
Rc 1-1/2
1-1/2 BSP.F
1-1/2 NPT

Rc 3/8
3/8 BSP.F
3/8 NPT
Rc 3/8
3/8 BSP.F
3/8 NPT

X
"D" Thd.
4 Places
55
(2.17)

17.5 (.69) Dia. Through


26 (1.02) Dia. Spotface
4 Places
36 (1.42) Dia.
4 Places

"E" Thd.

M20
M20
152 (5.98)
3/4-10 UNC
M20
M20
156 (6.14)
3/4-10 UNC

K
J

Dimensions
H

44(1.73)

234
(9.21)

"C" Thd.

43(1.69)

82.5
(3.25)

11 (.43) Dia.
4 Places

Sub-plate
Model Numbers
DHGM-10-40
DHGM-10-4080
DHGM-10-4090
DHGM-10X-40
DHGM-10X-4080
DHGM-10X-4090

35
(1.38)

79.4
(3.13)

123.8
(4.87)

158.8
(6.25)
20.1
(.79)

199
(7.83)

Y
T P
V
A
X

"C" Thd.
4 Places

mm (Inches)
J

79 (3.11)

185.5 (7.30)

120.5 (4.74)

74 (2.91)

194.5 (7.66)

112.5 (4.43)

Solenoid Controlled
Pilot Operated Directional Valves

41.3(1.63)

Note: Uses of port "X", "Y", "V", and "W"


Valve Types
Solenoid
Controlled
Pilot
Operated
Directional
Valves

Pilot Pres. Port "X"

Spring Centred, No-spring,


Spring Offset
Pressure Centred
With Pilot Piston, Both Ends
With Pilot Piston,
Port "A" End

Port "Y"

Used only on
external pilot type
valves.

Used as drain port only


on external drain type
valves.

To be plugged on
internal pilot type
valves.

To be plugged on
internal drain type
valves.

With Pilot Piston,


Port "B" End

Manually Operated Directional Valves

Used

Used as pilot pres. port

Used as pilot pres. port

Used
Used

Not used
Used

Used

Not used
(plug is required)

Not used
(plug is required)

Used

Not used (plug is not required)


Used
Used

Not used
Used

Not used
(pllug is required)

Used

Used

Not used
(plug is required)

Used

Not used (plug is


not required)

Used as pilot drain port


Not used
(plug is not required)

Not used
(plug is not required)

Drain Port "W"

Not used (plug is not required)

Used as pilot pres. port


Used as pilot drain port

Spring Centred, No-spring


Spring Offset
Pressure Centred
With Pilot Piston, Both Ends

Pilot
Operated
With Pilot Piston,
Directional
Port "B" End
Valves
With Pilot Spring Centred
Piston
No-spring
Port "A"
Spring Offset
End

Drain Port "V"

As the thread is provided on the body, plug either port on the sub-plate or port on the body.

Solenoid Controlled Pilot Operated Directional Valves

403

Options

Models with Pilot Choke Valve


Terminal Box Type

Plug-in Connector Type

DSHG-03-

DSHG-03-

-C1/C2/C1C2

-C1/C2/C1C2- N
N1
Fully Extended
37.5 59
(1.48) (2.32)

Fully
Extended
37.5 59
(1.48) (2.32)

SOL a

SOL b

SOL b

(S-)DSHG-04-

F
H

SOL a

-C1/C2/C1C2

-C1/C2/C1C2- N
N1

(S-)DSHG-04-

Fully Extended
59
(2.32)

Fully Extended
59
(2.32)

SOL b

SOL b

SOL a

(S-)DSHG-06
10 -

SOL a

(S-)DSHG-06
10 -

-C1/C2/C1C2

-C1/C2/C1C2- N
N1

Fully Extended
59
(2.32)

SOL a

SOL b

SOL b

SOL a

Fully Extended
59
(2.32)

1. "C1" Choke Adj. Screw 6 (.24) Hex.


2. "C2" Choke Adj. Screw 6 (.24) Hex.
3. Lock Nut 12 (.47) Hex.

DIMENSIONS IN
MILLIMETRES (INCHES)

Dimensions mm (Inches)
Model Numbers

404

DSHG-03-

-C1

DSHG-03-

-C2

DSHG-03-

-C1C2

(S-) DSHG-04-

-C1

(S-) DSHG-04-

-C2

(S-) DSHG-04-

-C1C2

(S-) DSHG-06-

-C1

(S-) DSHG-06-

-C2

(S-) DSHG-06-

-C1C2

(S-) DSHG-10-

-C1

(S-) DSHG-10-

-C2

(S-) DSHG-10-

-C1C2

198.8 (7.83)

180.5 (7.11)

133.5 (5.26)

223.8 (8.81)

205.5 (8.09)

158.5 (6.24)

204.8 (8.06)

186.5 (7.34)

139.5 (5.49)

229.8 (9.05)

211.5 (8.33)

164.5 (6.48)

225.8 (8.89)

207.5 (8.17)

160.5 (6.32)

250.8 (9.87)

232.5 (9.15)

185.5 (7.30)

288.8 (11.37)

270.5 (10.65)

223.5 (8.80)

313.8 (12.35)

295.5 (11.63)

248.5 (9.78)

F
100 (3.94)
125 (4.92)

100 (3.94)
100 (3.94)

106 (4.17)
131 (5.16)

106 (4.17)
106 (4.17)

127 (5.00)
127 (5.00)
152 (5.98)

127 (5.00)

190 (7.48)
190 (7.48)
215 (8.46)

190 (7.48)

AC SO L

DC SO L

R SOL

198.5 (7.81)

209.5 (8.25)

212.5 (8.37)

223.5 (8.80)

234.5 (9.23)

237.5 (9.35)

204.5 (8.05)

215.5 (8.48)

218.5 (8.60)

229.5 (9.04)

240.5 (9.47)

243.5 (9.59)

225.5 (8.88)

236.5 (9.31)

239.5 (9.43)

250.5 (9.86)

261.5 (10.30)

264.5 (10.41)

288.5 (11.36) 299.5 (11.79)

302.5 (11.91)

313.5 (12.34) 324.5 (12.78)

327.5 (12.89)

Solenoid Controlled Pilot Operated Directional Valves

DIRECTIONAL CONTROLS
Options

Models with Stroke Adjustment


DSHG-03-

-R

Fully Extended
252 (9.92)
Lock Nut 17(.67) Hex.
SOL a

35
(1.38)

SOL b

Stroke Adj. Screw (Port "A" End)


13 (.51) Hex.

(S-)DSHG-04-

Stroke Adj. Screw (Port "B" End)


13 (.51) Hex.

99 (3.90)

Fully Extended

-R

Fully Extended
289 (11.38)

SOL a

SOL b

Stroke Adj. Screw (Port "A" End)


13 (.51) Hex.

(S-)DSHG-0610

93 (3.66)

Fully Extended

-R

Stroke Adj. Screw (Port "B" End)


13 (.51) Hex.

Fully Extended
C

SOL a

SOL b

Lock Nut 24(.94) Hex.

Stroke Adj. Screw (Port "A" End)


17 (.67) Hex.

Stroke Adj. Screw (Port "B" End)


17 (.67) Hex.

D
Fully Extended

(S-)DSHG-06-

-R2

376 (14.80)

111 (4.37)

40 (1.57)

(S-)DSHG-10-

-R2

558 (21.97)

Model Numbers

Solenoid Controlled
Pilot Operated Directional Valves

33
(1.30)

Lock Nut 17(.67) Hex.

164.5 (6.48) 65 (2.56)

DIMENSIONS IN
MILLIMETRES (INCHES)

Pressure Centred Model s


(S-)DSHG- 06-3H
10

Models with Pilot Piston


(S-)DSHG- 0610

SOL b

SOL a

-P
C

SOL a

SOL b

(S-)DSHG-06-3H

306.5 (12.07)

102 (4.02)

(S-)DSHG-06-

-P2

323 (12.72)

84 (3.31)

(S-)DSHG-10-3H

456 (17.95)

149.5 (5.89)

(S-)DSHG-10-

-P2

479 (18.86)

125 (4.92)

Model Numbers

Model Numbers

Solenoid Controlled Pilot Operated Directional Valves

405

List of Seals and Pilot Valves


DSHG-01-

- -14/1480/1490

12
Pipe Plug
Removed for External
Pilot Models

15 14

17

16

18

12

Pipe Plug
Removed for External Drain Models

SOL a

SOL b

13

Pipe Plug
Removed for Internal Pilot Models

13

11

10

Pipe Plug
Removed for Internal Drain Models

Note: Piece parts marked are not available


for internal pilot-internal drain type

DSHG-03-

- -14/1490

15 14 17 16
Pipe Plug

Pipe Plug
13 Removed for Internal
Pilot Models

13 Removed for Internal


Drain Models
SOL a

SOL b

Section X-X

12

Item

Name

O-Ring

O-Ring

SO-NB-P9

O-Ring

10

O-Ring

SO-NB-P5

8(4)
2

DSHG-03
Part Numbers
Qty.
SO-NB-P28
2
SO-NB-A104

Pilot Valves
See page 408 for the pilot valve model numbers to be used.

SO-NB-P9

SO-NB-P9

Quantities in the ( ) are applicable to internal pilot-internal drain.


Note: When ordering the o-rings, please specify the seal kit number listed
in page 408. In addition to the above o-rings, o-rings for pilot
valve is included in the seal kit.
For the detail of the pilot valve o-rings, see page 359.

406

Section Y-Y

List of Seals
DSHG-01
Part Numbers
Qty.
JASO-1018-1A
2

3 10

Solenoid Controlled Pilot Operated Directional Valves

DIRECTIONAL CONTROLS
List of Seals and Pilot Valves
(S-)DSHG-04-

- -52/5290
15 14 16 17

Pipe Plug
Removed for Internal
Pilot Models

Pipe Plug
11 Removed for Internal
Drain Models
SOL a

11

SOL b

12

E
5

(S-)DSHG-06(S-)DSHG-10-

13

Section X-X

- -53/5390
- -43/4390
15 14

16

17

Pipe Plug
Removed for Internal
Pilot Models

Pipe Plug
Removed for Internal
Drain Models

11

11
SOL a

SOL b

21

12

21

X
Y

12

Section X-X

Section Y-Y
Y

18

10

13

Solenoid Controlled
Pilot Operated Directional Valves

18 10

Section Y-Y

11 Pipe Plug
Removed for External
Drain Models

Note: Item 21 orifice marked is applicable to pressure centred models


(3H ) with pilot pressure more than 10 MPa (1450 PSI).

List of Seals
Item
8
9
10
18

Name

O-Ring

Part Numbers
(S-)DSHG-04
SO-NB-P9
SO-NB-P22
SO-NB-P34
SO-NB-P9

(S-)DSHG-06
SO-NB-P14
SO-NB-P30
SO-NB-P40
SO-NB-P10

(S-)DSHG-10
SO-NB-P20
SO-NB-P42
SO-NB-P65
SO-NB-P14

Qty.

Pilot Valves
See page 408 for the pilot valve model numbers to
be used.

2
4
2
2

Note: When ordering the o-rings, please specify the seal kit number listed in page
408. In addition to the above o-rings, o-rings for pilot valve is included in
the seal kit.
For the detail of the pilot valve o-rings, see page 359.

Solenoid Controlled Pilot Operated Directional Valves

407

List of Seal Kits and Pilot Valves


Valve Model Numbers

Pilot Valve Model Numbers

DSHG-01-3C - - -14
DSHG-01-3C - -N-1480
DSHG-01-3C - - -1490

DSG-01-3C4- - -70
DSG-01-3C4- -N-70
DSG-01-3C4- - -7090

DSHG-01-2B - - -14
DSHG-01-2B - -N-1480
DSHG-01-2B - - -1490

DSG-01-2B2- - -70-L
DSG-01-2B2- -N-70-L
DSG-01-2B2- - -7090-L

DSHG-03-3C - - -14
DSHG-03-3C - - -1490

DSG-01-3C4- - -70
DSG-01-3C4- - -7090

DSHG-03-2B - - -14
DSHG-03-2B - - -1490

DSG-01-2B2- - -70
DSG-01-2B2- - -7090

DSHG-03-2N - - -14
DSHG-03-2N - - -1490

DSG-01-2D2- - -70
DSG-01-2D2- - -7090

(S-)DSHG-04-3C - - -52
(S-)DSHG-04-3C - - -5290

DSG-01-3C4- - -70
DSG-01-3C4- - -7090

(S-)DSHG-04-2B - - -52
(S-)DSHG-04-2B - - -5290

DSG-01-2B2- - -70
DSG-01-2B2- - -7090

(S-)DSHG-04-2N - - -52
(S-)DSHG-04-2N - - -5290

DSG-01-2D2- - -70
DSG-01-2D2- - -7090

(S-)DSHG-06-3C - - -53
(S-)DSHG-06-3C - - -5390

DSG-01-3C4- - -70
DSG-01-3C4- - -7090

(S-)DSHG-06-2B - - -53
(S-)DSHG-06-2B - - -5390

DSG-01-2B2- - -70-L
DSG-01-2B2- - -7090-L

(S-)DSHG-06-2N - - -53
(S-)DSHG-06-2N - - -5390

DSG-01-2D2- - -70
DSG-01-2D2- - -7090

(S-)DSHG-10-3C - - -43
(S-)DSHG-10-3C - - -4390

DSG-01-3C4- - -70
DSG-01-3C4- - -7090

(S-)DSHG-10-2B - - -43
(S-)DSHG-10-2B - - -4390

DSG-01-2B2- - -70-L
DSG-01-2B2- - -7090-L

(S-)DSHG-10-2N - - -43
(S-)DSHG-10-2N - - -4390

DSG-01-2D2- - -70
DSG-01-2D2- - -7090

Seal Kit Numbers


KS-DSHG-01- -14
(For Internal Pilot-Internal Drain)
KS-DSHG-01-ET- -14
(Except for Internal Pilot-Internal Drain)

KS-DSHG-03- -14

KS-DSHG-04- -52

KS-DSHG-06- -53

KS-DSHG-10- -43

Notes) 1: Fill coil type (a symbol representing current/voltage) in section marked . Likewise, in section marked , fill a symbol
representing the type of electrical conduit connection (None: Terminal Box Type, N: Plug-in Connector Type).
2: For the details of the pilot valves, see page 359 to 360.

408

Solenoid Controlled Pilot Operated Directional Valves

DIRECTIONAL CONTROLS

Series Shockless Type Solenoid Operated / Solenoid


Controlled Pilot Operated Directional Valves
The G-Series Solenoid Operated Directional Valves incorporate electronic
circuits o enable adjustment of the spool shifting time.
A special spool shape that minimises shock is used, shocks caused by the
actuator starting and stopping, as well as vibration due to oil hammering.
The shifting time of conventional Solenoid Operated, Shockless, and
Directional Valves is constant and cannot be adjusted.
As the shifting time of the G-Series valves can be adjusted, it can be set at
an optimal level to minimise shocks to the machine.

G-DSG-01

E
1 Reduces oil hammering during spool changeover.
Conventional Type

G-Series Valve

W
No vibration
No oil leakage
Enhanced
machining
accuracy

Oil Hammering
Improvement

SOL
ON

SOL
ON

Piping
vibration

Machine
vibration

Oil leakage

Large machining
errors

Solenoid Valve

2 Reduces shock caused by acceleration and deceleration


Conventional Type

G-Series Valve

Jerk at start up

Slow start

Series Shockless Type Solenoid Operated /


Solenoid Controlled Pilot Operated Directional Valves

G-DSHG-04

No shaking

Improvement
Sudden stop, causing shock

Slow stop

Shaking

Still

No shaking

Stopping accuracy enhanced

Series Shockless Type Solenoid Operated /


Solenoid Controlled Pilot Operated Directional Valves

409

System Diagram (Example of sink type wiring)


Deceleration
Start Signal

Programmable
Controller

Shifting Signal

HALT
24 V DC

SOL a

DC Power
Supply

SOL b

Adj. Volume
"OFF ADJ"

Adj. Volume "OFF ADJ"

Adj. Volume
"ON T"

Adj. Volume "ON T"

Adj. Volume "MIN"

Adj. Volume
"OFF T"

Output Current Check (to 0V)

Adj. Volume "OFF T"

Relationships between SOL signals and flow patterns


Without HALT functions

With HALT functions

A B

A B

P T

ON T

OFF T

(Max. 1s)

(Max. 1s)

SOL a
SOL b

OFF

(Max. 1s)
OFF ADJ

(Max. 1s)
ON

OFF

OFF
ADJ

ON T

P T

ON T

ON

Pattern
of Flow

A B

OFF ADJ

OFF

A B
Max.
60s

P T

OFF T

OFF
ADJ

(Max. 1s)

OFF T
(Max. 1s)

MIN

MIN

P T

Pattern
of Flow

ON

SOL a
SOL b
HALT

OFF

ON T

OFF T

(Max. 1s)

(Max. 1s)

Max.
60s

ON
OFF
OFF

ON

Hold for 0.1 second or longer

OFF

ON

Hold for 0.1 second or longer

The minimum adjustment volume is common for SOL a and b, and it is not possible to set a different volume for each SOL a and b individually.
If the HALT functions are not used, set the minimum adjustment volume to zero.

410

Series Shockless Type Solenoid Operated /


Solenoid Controlled Pilot Operated Directional Valves

DIRECTIONAL CONTROLS
Instructions
(Example)
a

G-DSG valve
fully opens after the ON T duration.

To adjust maximum flow rates, with


"G" series solenoid operated directional valves (G-DSG-01/03), flow
control valves such as throttle check
modular valves are used.
With "G" series solenoid controlled
pilot operated directional valves (GDSHG-04/06), maximum flow rates
can be adjusted without flow control
valves but by using a model with
stroke adjustment (option).

How to use HALT functions


The HALT functions are used to drive the actuator at a low speed to the stop position while keeping a slight flow
after OFF T.
A flow rate (min. flow rate) during a low-speed operation can be set with the minimum adjusting volume (The minimum
adjusting volume is common for SOL a and b. Individual setting is not possible for SOL a and b.) When HALT signal
is on, the min. flow rate becomes zero and the actuator stops. Here, take care to keep the HALT signal on for longer
than 0.1 second. The min. flow rate gets to "0" after about 60 seconds following the OFF T. If the HALT functions
are not used, set the minimum adjusting volume to zero.
The HALT functions are not applicable to the spool function "2B7".

Flow Rate

Max. 60 s

If no HALT signal is set on within 60


seconds of the end of OFF T, the flow rate
decreases gradually.

0
ON

OFF T
OFF

SOL
HALT

MIN

OFF

ON

OFF

Hold for 0.1 second or longer

Series Shockless Type Solenoid Operated /


Solenoid Controlled Pilot Operated Directional Valves

E
Series Shockless Type Solenoid Operated /
Solenoid Controlled Pilot Operated Directional Valves

Adjustment of maximum flow rate


The G-Series Solenoid Operated Directional Valves
cannot be adjusted for maximum flow rates.
To adjust maximum flow rates, use flow control valves.
In G-series solenoid controlled pilot operated directional valves (G-DSHG-04/06), the maximum flow rate
can be adjusted by use of the valve with stroke adjustment screw of optional extra.

411

Series Shockless Type Solenoid Operated Directional Valves

Electronic
Circuit

Specifications
Model Numbers
Descriptions
Max. Flow

G-DSG-01-

- -50/5090

G-DSG-03-

- -50/5090

L /min (U.S.GPM)

10 (2.6), 20 (5.3), 30 (7.9), 40 (10.6)

40 (10.6), 60 (15.9), 80 (21.1)

MPa (PSI)

25 (3630)

25 (3630)

Max. T-Line Back Pres .

MPa (PSI)

16 (2320)

16 (2320)

Max. Operating Pres.

Voltage

24 V DC (21 - 28 V DC Included Ripple): Use a stable power supply

Electric Power Supply


Input Power at 24V

36 W

36 W

Voltage

5 - 48 V DC (Use a stable power supply)

Current

Constant at 10 mA (A constant-current circuit is used)

Input interface

Sink Type, Source Type

Shifting signal, low speed


operation halt signal (can be
used in common with electric
power supply).

Shifting time range (for ON and OFF)

0 .1 - 1 s

0 .3 - 1 s

Low speed operation flow rate (min. flow rate) range


(for SOL a and b)
L /min (U.S.GPM)

0.5 - 5 (.13 - 1.3)

1 - 10 (.26 - 2.6)

Low speed operation flow rate (min. flow rate) hold time

Max. 60 s (After 60 seconds, the flow rate decreases gradually.)

Ambient Temperature

0 - 50 C (32 - 122 F) with circulated air

Approx. Mass

Single Solenoid

2.1 kg (4.6 lbs.)

5.3 kg (11.7 lbs.)

Double Solenoid

3.0 kg (6.6 lbs.)

7.5 kg (16.5 lbs.)

1. The maximum flow rates may vary according to the operating pressure. Refer to Maximum Flow Rates Characteristics on pages 414 and 415 for
details.
2. At pressures more than 21 MPa (3050 PSI), the "shockless effect" is slightly less if compared it with that at 16 MPa (2320 PSI).

412

Series Shockless Type


Solenoid Operated Directional Valves

DIRECTIONAL CONTROLS
Model Number Designation
G-DSG

-01

Series
Number

Valve
Size

-10

-2B7

-S

-50

Metred Flow
Capacity

Spool Type

Input
Interface

Design
Number

-L
Design
Standards

Models with Alternate


Offset Solenoid

3C2

3C40
A

None:
Sink Type
(Standard)

Refer to

3C2

03

None : 80 L /min
40
: 40 L /min
60
: 60 L /min

L
Applicable only for 2B7
(Omit if not required)
A B

S:
Source Type

a
P T

50

b
P

2B7

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard
90 ............... N. American Design Standard

Sub-plate
Valve
Model
Numbers
G-DSG-01

G-DSG-03

Japanese Standard "JIS"

3C40
a

None : 60 L /min
40
: 40 L /min

50

2B7

None : 30 L /min
10
: 10 L /min
20
: 20 L /min

G-DSG :
G Series Shockless
Type Solenoid
Operated
Directional Valve,
Sub-plate
Mounting

European Design Standard

N. American Design Standard

Sub-plate
Model Numbers

Thread
Size

Sub-plate
Model Numbers

Thread
Size

Sub-plate
Model Numbers

Thread
Size

Approx.
Mass
kg (lbs.)

DSGM-01-31
DSGM-01X-31
DSGM-01Y-31
DSGM-03-40
DSGM-03X-40
DSGM-03Y-40

Rc 1/8
Rc 1/4
Rc 3/8
Rc 3/8
Rc 1/2
Rc 3/4

DSGM-01-3180
DSGM-01X-3180

1/8 BSP.F
1/4 BSP.F

DSGM-03-2180
DSGM-03X-2180
DSGM-03Y-2180

3/8 BSP.F
1/2 BSP.F
3/4 BSP.F

DSGM-01-3190
DSGM-01X-3190
DSGM-01Y-3190
DSGM-03-2190
DSGM-03X-2190
DSGM-03Y-2190

1/8 NPT
1/4 NPT
3/8 NPT
3/8 NPT
1/2 NPT
3/4 NPT

0.8 (1.8)
0.8 (1.8)
0.8 (1.8)
3.0 (6.6)
3.0 (6.6)
4.7 (10.4)

Series Shockless Type


Solenoid Operated Directional Valves

01

None : 40 L /min
10
: 10 L /min
20
: 20 L /min

Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should
have a good machined finish.

Attachment (Mtg. Bolt)


Four socket head cap screws in the table below are included.
Model
Numbers
G-DSG-01
G-DSG-03

Socket Head Cap Screw (4 pcs.)


Japanese Standard "JIS" &
European Design Standard
M5 45 Lg.
M6 35 Lg.

N. American Design Standar d

Tightening Torque

No.10-24 UNC 1-3/4 Lg.


1/4-20 UNC 1-1/2 Lg.

5-7 Nm (44-62 in. lbs.)


12-15 Nm (106-133 in. lbs.)

Series Shockless Type


Solenoid Operated Directional Valves

413

Typical Performance Characteristics of "G-DSG-01" at Viscosity 30 mm2/s (141 SSU), Specific Gravity 0.850
Maximum Flow Rate

Max.Flow

8
6

40

20

40 L/min Type

BA

TP

Direction of
Flow
A B

20 L/min Type

4
10

G-DSG-01- -2B7

Direction of Flow
P A P B

30

G-DSG-01- -3C2
3C40

10

1000

40
30

Direction
of Flow
20
P A
10

2
15

2000
Pressure

20

Direction of
Flow
A B
B

20 L/min Type
P B

B
T10

L/min Type

25 MPa

30 L/min Type

10 L/min Type
0

L/min

U.S.GPM
10

Max.Flow

U.S.GPM
10

L/min

3000 3630 PSI

10

1000

15

20

2000
Pressure

25 MPa

3000 3630 PSI

Pressure Drop
G-DSG-01- -3C2
3C40

Pressure Drop

200
160
120

1.2

10 L/min Type
P A,P B
A T,B T

40 L/min Type
P A
P B

20 L/min Type
P A
P B
A T
B T

120

40 L/min Type
A T
B T

0.8

80
40

MPa
1.0
0.8

MPa
1.6

G-DSG-01- -2B7
PSI
140

Pressure Drop

PSI
240

0.4
40

0
0

20

10
2

30

4
6
Flow Rate

40

L/min

10 U.S.GPM

For any other viscosity, multiply the factors in


the table right.
For any other specific gravity (G'), the pressure
drop ( P') may be obtained from the formula
below.
P'= P (G'/0.850)

Viscosity

20

30

77

98

141 186 232 278 324 371 417 464

40

50

60

70

80

90

Supply Pressure : 16 MPa (2320 PSI)


Flow Rate : 30 L/min (7.9 U.S.GPM)

10
7
5
3
0
OFF

100ms

SOL

U.S.GPM

8
6

L /min

30
20

4
2
0

Volume "MIN" Position


8
6
5
0

10
0

Volume "ON T" Position

2B7

SOL

Flow Rate

414

8
6
4
2
0
2
4
6
8

ON

OFF

30
20
10
0
10
20
30
SOL

200 ms

Volume "OFF T" Position

U.S.GPM L /min

10
8
6
4
2
0

AB

10
8
6
4
2
0

100

0.84 0.91 1.00 1.07 1.14 1.19 1.24 1.28 1.32 1.35

Flow Rate

10
7
5
3
0
ON

10
0

8 U.S.GPM

Low Speed Operating Flow Characteristics

Volume "OFF T" Position

20

4
6
Flow Rate

15

3C2, 3C40
30

30 L/min

SSU

Supply Pressure : 16 MPa (2320 PSI)


Flow Rate : 30 L/min (7.9 U.S.GPM)
U.S.GPM L /min

20

10

mm2/s

Factor

Shifting Characteristics

Flow Rate

30 L/min Type
A T
B T

0.2

8
6
4
2
0

20 L/min Type
P A
30 L/min Type
P B
P A
P B

0.6

80

0.4

10 L/min Type
P A 20 L/min
P B Type
A T
A T
B T
B T

PT

100
ms

AB

HALT

PT

ON

OFF

Volume "ON T" Position

Series Shockless Type


Solenoid Operated Directional Valves

OFF

ON

DIRECTIONAL CONTROLS
Typical Performance Characteristics of "G-DSG-03" at Viscosity 30 mm2/s (141 SSU), Specific Gravity 0.850
Maximum Flow Rate
G-DSG-03- - 3C2
3C40

60 L/min Type

40

10

20

Direction of Flow
P A
P B

Direction of
Flow
A B
B

40 L/min Type

5
1000

15

10

20

2000
Pressure

60

15
10

40

20

P
40 L/min Type

Direction of Flow
P A
P B
A

Direction of
Flow
A B
B

3000 3630 PSI

15

10
1000

20

2000
Pressure

25 MPa

3000 3630 PSI

Pressure Drop
PSI
240

MPa
1.6

P
Pressure Drop

Model Numbers
G-DSG-03-3C2
3C40

0.8

G-DSG-03-40-3C2
3C40

0.4

G-DSG-03-60-3C2
3C40

G-DSG-03-2B7

G-DSG-03-40-2B7

80
40

0
0

20
4

40

60

8
12
Flow Rate

80 L/min

16

20 U.S.GPM

For any other viscosity, multiply the factors in


the table right.
For any other specific gravity (G'), the pressure
drop ( P') may be obtained from the formula
below.
P'= P (G'/0.850)

The numbers of the pressure drop curves are the same for P A,
P B, A T and B T.
mm2/s
SSU

Viscosity

Factor

Shifting Characteristics

15

20

30

77

98

141 186 232 278 324 371 417 464

Volume "ON T" Position

U.S.GPM

16

Flow Rate

0
3
5
7
10
OFF

10
7
5
100ms
3
0 ON

SOL

60

70

80

90

100

Supply Pressure : 16 MPa (2320 PSI)


Flow Rate : 60 L/min (15.9 U.S.GPM)

Volume "OFF T" Position

U.S.GPM L /min

60
40
20
0

50

Low Speed Operating Flow Characteristics

3C2, 3C40
16
12
8
4
0

40

0.84 0.91 1.00 1.07 1.14 1.19 1.24 1.28 1.32 1.35

Supply Pressure : 16 MPa (2320 PSI)


Flow Rate : 60 L/min (15.9 U.S.GPM)

Flow Rate

Pressure Drop Curve Numbers

1.2

120

200
160

25 MPa

60 L/min Type

12

L /min

60

Series Shockless Type


Solenoid Operated Directional Valves

60

15

G-DSG-03- -2B7
U.S.GPM L/min
80
20

80 L/min Type

Max.Flow

Max.Flow

U.S.GPM L/min
80
20

Volume "MIN" Position


10
8
7
6
0

40

8
4
0

20
0

2B7

Flow Rate

U.S.GPM L /min

16
12
8
4
0
4
8
12
16

Volume "OFF T" Position

60
40
20
0
20
40
60
SOL

SOL

ON
OFF

200ms

AB
PT

10
7
5
3
0

100ms

AB

10
7
5
3
0

HALT

OFF

ON

PT

ON

OFF

Volume "ON T" Position

Series Shockless Type


Solenoid Operated Directional Valves

415

Mounting Surface:
ISO4401-AB-03-4-A

G-DSG-01- -3C2/3C40- -50/5090

Pressure Port "P"

40.5
(1.59)

110
(4.33)

Model Numbers

31
(1.22)
32.5
(1.28)

Solenoid Indicator Light


(For Sol. a)

Solenoid Indicator Light


(For Sol. b)

0.75
(.03)

5.5(.22) Dia. Through


9.5(.37) C' bore
4 Places

Cylinder Port "B"

G-DSG-01-

- -50

G-DSG-01-

- -5090

"C" Thd.
G 1/2
1/2 NPT

Cylinder Port "A"


Tank Port "T"

263
(10.35)
132
(5.20)

0.5
(.02)

Electrical Conduit Connection


"C" Thd. (Both Ends)

65.5
(2.58)
44.5
(1.75)

Mounting Surface
(O-Rings Furnished)

89
(3.50)
109.5
(4.31)

SOL b

11
(.43)
65
(2.56)

25
(.98)

38
(1.50)

SOL a

48
(1.89)

Manual Actuator
6 (.24) Dia.

Air vent position around valve longitudinal axis can be optionally selected.
Note: For the valve mounting surface dimensions, see the dimensional drawing of the sharable
sub-plate in page 356.

G-DSG-01- -2B7- -50/5090

0.5
(.02)

197.5
(7.78)

SOL b

178.5
(7.03)

For other dimensions, refer to the drawing above.

416

Series Shockless Type


Solenoid Operated Directional Valves

Air Vent (Both Sides)


3 (.12) Hex. Soc.

DIMENSIONS IN
MILLIMETRES (INCHES)

DIRECTIONAL CONTROLS
Mounting Surface:
ISO 4401-AC-05-4-A

G-DSG-03- -3C2/3C40- -50/5090

Pressure Port "P"

Cylinder Port "A"

- -5090

G 1/2

141
(5.55)

1/2 NPT

G1/2

Solenoid Indicator Light


(For Sol. b)

50.8
(2.00)

7(.28) Dia. Through


11(.43) Dia. Spotface
4 Places

Solenoid Indicator Light


(For Sol. a)
Tank Port "T"

Electrical Conduit Connection


"C" Thd. (Both Ends)

336
(13.23)
132
(5.20)

102
(4.02)
48
(1.89)

Cylinder Port "B"

54
(2.13)

0.5
(.02)

109.6
(4.31)
130.1
(5.12)

39
(1.54)

SOL a

Manual Actuator
6 (.24) Dia.

70
(2.76)

Air Vent (Both Sides)


3 (.12) Hex. Soc.

27
(1.06)

35.3
(1.39)

SOL b

19
(.75)
92
(3.62)

Mounting Surface
(O-Rings Furnished)

1. Although the tank port is shown on the left in our sub-plate, either may be used.
2. Air vent position around valve longitudinal axis can be optionally selected.
Note: For the valve mounting surface dimensions, see the dimensional drawing of the sharable
sub-plate in page 373.

DIMENSIONS IN
MILLIMETRES (INCHES)

Series Shockless Type


Solenoid Operated Directional Valves

G-DSG-03-

"C" Thd.

G1/2

- -50

32.5
(1.28)
46
(1.81)

Model Numbers
G-DSG-03-

G-DSG-03- -2B7- -50/5090

234
(9.21)

0.5
(.02)

SOL b

226.3
(8.91)

For other dimensions, refer to the drawing above.

Series Shockless Type


Solenoid Operated Directional Valves

417

Series Shockless Type Solenoid Controlled Pilot


Operated Directional Valves
Electronic
Circuit

X T A PB

Specifications
Model Numbers
Descriptions
Max. Flow

G-DSHG-04-3C - - - -50/5090

G-DSHG-06-3C - - - -50/5090

L /min (U.S.GPM)

160 (42.3)

Max. Operating Pres.

MPa (PSI)

25 (3630)

25 (3630)

Max. T-Line Back Pres.

MPa (PSI)

16 (2320)

16 (2320)

Max. Drain Line Back Pressure

MPa (PSI)

3 (440)

3 (440)

Max. Pilot Pressure

MPa (PSI)

16 (2320)

16 (2320)

Min. Required Pilot Pres.

MPa (PSI)

Pilot Flow
L /min (U.S.GPM)

250 (66.1)

1.5 (220)

at Normal

1 (0.3)

1 (0.3)

at Transition

4 (1.1)

6 (1.6)

Voltage

24 V DC (21 - 28 V DC Included Ripple): Use a stable power supply

Electric Power Supply


Input Power at 24V

36 W

36 W

Voltage

5 - 48 V DC (Use a stable power supply)

Current

Constant at 10 mA (A constant-current circuit is used)

Input interface

Sink Type, Source Type

Shifting signal, low speed


operation halt signal (can be
used in common with electric
power supply)

Shifting time range (for ON and OFF)

ON: 0.06 - 1.5 s, OFF: 0.1 - 2 s

ON: 0.1 - 1 s, OFF: 0.2 - 2 s

Low speed operation flow rate (min. flow rate) range


(for SOL a and b)
L /min (U.S.GPM)

5 - 20 (1.3 - 5.3)

10 - 30 (2.6 - 7.9)

Low speed operation flow rate (min. flow rate) hold time

Max. 60 s (After 60 seconds, the flow rate decreases gradually.)

Ambient Temperature

0 - 50 C (32 - 122 F) with circulated air

Approx. Mass

12 kg (26.5 lbs.)

15 kg (33.1 lbs.)

1. The maximum flow rate is constant irrespective of the working pressure.


2. Be sure that the difference between pilot pressure and drain port back pressure is larger than the minimum pilot pressure.

418

Series Shockless Type


Solenoid Controlled Pilot Operated Directional Valves

DIRECTIONAL CONTROLS
Model Number Designation
G-DSHG

-04

Series
Number

Valve
Size

-E

-R2

-S

-50

Spool Type

Pilot
Connection

Spool Control Modification


(Omit if not required)

Input
Interface

Design
Number

3C2

04
G-DSHG :
G Series Shockless
Type Solenoid
Controlled Pilot
Operated
Directional Valve,
Sub-plate
Mounting

-3C2

A B
a

b
Y

P T

None:
Internal
Pilot

A B
b

a
Y

P T

None:
Sink Type
(Standard)

50

RA:
With Stroke Adjustment,
Port "A" End

3C40
06

R2:
With Stroke Adjustment,
Both Ends

E:
External
Pilot

RB:
With Stroke Adjustment,
Port "B" End

Design
Standards

Refer to

S:
Source Type

50

Sub-plate
Japanese Standard "JIS"

Valve
Model
Numbers

Sub-plate
Model
Numbers

G-DSHG-04
G-DSHG-06

European Design Standard

Thread
Size

Approx.
Mass
kg (lbs.)

Sub-plate
Model
Numbers

Thread
Size

DHGM-04-20
DHGM-04X-20

Rc 1/2
Rc 3/4

4.4 (9.7)
4.1 (9.0)

DHGM-04-2080
DHGM-04X-2080

1/2 BSP.F
3/4 BSP.F

DHGM-06-50
DHGM-06X-50

Rc 3/4
Rc 1

7.4 (16.3) DHGM-06-5080


7.4 (16.3) DHGM-06X-5080

3/4 BSP.F
1 BSP.F

N. American Design Standard

Approx.
Mass
kg (lbs.)

Sub-plate
Model
Numbers

Thread
Size

Approx.
Mass
kg (lbs.)

4.4 (9.7) DHGM-04-2090


4.1 (9.0) DHGM-04X-2090

1/2 NPT
3/4 NPT

4.4 (9.7)
4.1 (9.0)

8.5 (18.7) DHGM-06-5090


8.5 (18.7) DHGM-06X-5090

3/4 NPT
1 NPT

7.4 (16.3)
7.4 (16.3)

Sub-plates are available. Specify the sub-plate model number from the table above.
When sub-plates are not used, the mounting surface should have a good machined finish.

Attachment (Mtg. Bolts)


Socket head cap screws in the table below are included.
Model
Numbers
G-DSHG-04
G-DSHG-06

Series Shockless Type


Solenoid Controlled Pilot Directional Valves

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard
90 ............... N. American Design Standard

Socket Head Cap Screw


Japanese Standard "JIS" &
European Design Standard
M6 45 Lg.
M10 50 Lg.
M12 60 Lg.

N. American Design Standard

Qty.

1/4-20 UNC 1-3/4 Lg.


3/8-16 UNC 2 Lg.
1/2-13 UNC 2-1/2 Lg.

2
4
6

Tightening Torque
Nm (in. lbs.)
12-15 (106-133)
58-72 (513-637)
100-123 (885-1089)

Series Shockless Type


Solenoid Controlled Pilot Operated Directional Valves

419

Hydraulic Fluid: Viscosity 30 mm2/s (141 SSU), Specific Gravity 0.850

Pressure Drop
G-DSHG-04/06-3C2/3C40
PSI

MPa

200

1.4

G-DSHG-04- 3C2
3C40

1.2

Pressure Drop P

1.0
0.8

mm2/s 15
SSU 77

20

30

40

50

60

70

80

90 100

98 141 186 232 278 324 371 417 464

0.84 0.91 1.00 1.07 1.14 1.19 1.24 1.28 1.32 1.35

For any other specific gravity (G'), the pressure drop ( P') may
be obtained from the formula below.
P'= P (G'/0.850)

B T

0.6

80

Viscosity

Factor

A T
B T
P A
P B

160
120

For any other viscosity, multiply the factors in the table below.

G-DSHG-06- 3C2
3C40

0.4

P A
P B
A T

40
0.2
0

0
0

50
10

100
20

150

30

40

200
50

250
60

L/min

70 U.S.GPM

Flow Rate

Shifting Characteristics
G - D S H G - 0 4 - 3 C 2 /3 C 4 0

G - D S H G - 0 6 - 3 C 2 /3 C 4 0

Supply Pressure : 16 MPa (2320 PSI)


Flow Rate : 150 L/min (39.6 U.S.GPM)
Pilot Pressure : 16 MPa (2320 PSI)

Supply Pressure : 16 MPa (2320 PSI)


Flow Rate : 250 L/min (66.1 U.S.GPM)
Pilot Pressure : 16 MPa (2320 PSI)

40

U.S.GPM L /min
100 400

250ms

Volume "OFF T" Position


0
5
10

150

30

100

10
5
0

20
50

10

Flow Rate

Flow Rate

U.S.GPM L /min
200
50

ON

SOL

60

200

10
5

40
0

100
0

OFF

Volume "OFF T" Position


0
5
10

300

20

80

250ms

ON

OFF

SOL

Volume "ON T" Position

Volume "ON T" Position

Low Speed Operating Flow Characteristics


G - D S H G - 0 4 - 3 C 2 /3 C 4 0

G - D S H G - 0 6 - 3 C 2 /3 C 4 0

Supply Pressure : 16 MPa (2320 PSI)


Flow Rate : 150 L/min (39.6 U.S.GPM)
Pilot Pressure : 16 MPa (2320 PSI)

Supply Pressure : 16 MPa (2320 PSI)


Flow Rate : 250 L/min (66.1 U.S.GPM)
Pilot Pressure : 16 MPa (2320 PSI)

30
20
10
0

60

125
100

Volume "MIN" Position

75

10
8
0

50
25
0

SOL
HALT

420

U.S.GPM
70

500ms

Flow Rate

Flow Rate

L/min
U.S.GPM
150
40

50

OFF
OFF

200

40

160

30

120

20

80

10

40
0

0
ON

L /min
240

SOL
ON

500ms

Volume "MIN" Position


10
8
0

ON

HALT

Series Shockless Type


Solenoid Controlled Pilot Operated Directional Valves

OFF
OFF

ON

DIRECTIONAL CONTROLS
Mounting Surface:
ISO 4401-AD-07-4-A

G-DSHG-04-3C - - -50/5090
Tank Port "T"

Pressure Port "P"


Pilot Pressure Port "X"
(For External Pilot Models Only)

79.9
(3.15)

Model Numbers
34.9
(1.37)
69.8
(2.75)
72.9
(2.87)
91
(3.58)

50
(1.97)

Cylinder Port "A"

G 1/2
1/2 NPT

Pilot Drain Port "Y"

7(.28) Dia. Through


11(.43) Dia. Spotface
4 Places

Cylinder Port "B"

263
(10.35)
0.5
(.02)

G-DSHG-04-3C - - -5090

1.5
(.06)

Solenoid Indicator Light

"C" Thd.

G-DSHG-04-3C - - -50

L'

Air Vent (Both Sides)


3 (.12) Hex. Soc.
2 Places

65.5
(2.58)

132
(5.20)

48
(1.89)

Electrical Conduit Connection


"C" Thd. (Both Ends)

Manual Actuator
6(.24) Dia.

116
(4.57)
L

181
(7.13)
200.5
(7.89)

SOL b

SOL a

Mounting Surface 2
(O-Rings Furnished)

35
(1.38)
34
(1.34)

L'

4
(.16)

50.4
(1.98)

3(.12) Dia. Two Locating Pins

204
(8.03)

1. Air vent position around valve longitudinal axis can be optionally selected.
2. O-rings for ports: SO-NB-P22 for P/A/B/T ports
SO-NB-P9 for X/Y ports
Note: For the valve mounting surface dimensions, see the dimensional drawing of the
sharable sub-plate on page 401.

DIMENSIONS IN
MILLIMETRES (INCHES)

Models with Stroke Adjustment (Option)

Series Shockless Type


Solenoid Controlled Pilot Directional Valves

101.6
(4.00)
34
(1.34)

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places

G-DSHG-04-3C - -R - -50/5090
Fully Extended 289(11.38)

SOL a

SOL b

Stroke Adj. Screw (Port "A" End)


13(.51) Hex.

33
(1.30)

Lock Nut 17(.67) Hex.

Fully Extended
93(3.66)

Series Shockless Type


Solenoid Controlled Pilot Operated Directional Valves

Stroke Adj. Screw (Port "B" End)


13(.51) Hex.

421

Mounting Surface:
ISO4401-AE-08-4-A

G-DSHG-06-3C - - -50/5090
Pressure Port "P"
Tank Port "T"
50.5
(1.99)

53.2
(2.09)

Pilot Drain Port "Y"


255
(10.04)
130.2
(5.13)

Solenoid Indicator
Light

Model Numbers
46.1
(1.81)
92.1
(3.63)
118
(4.65)

G-DSHG-06-3C - - -50

L'

Pilot Pressure Port "X"


(For External Pilot Models Only)

G 1/2
1/2 NPT

Cylinder Port "B"


13.5(.53) Dia. Through
20(.79) Dia. Spotface
6 Places

Cylinder Port "A"

0.5
(.02)

G-DSHG-06-3C - - -5090

13
(.51)

77
(3.03)
156
(6.14)

"C " Thd.

263
(10.35)
132
(5.20)

Air Vent (Both Sides)


3 (.12) Hex. Soc.
2 Places

65.5
(2.58)

Electrical Conduit Connection


"C" Thd. (Both Ends)

48
(1.89)

Manual Actuator
6(.24) Dia.
SOL a

202
(7.95)
221.5
(8.72)

137
(5.39)

SOL b

41
(1.61)

L'

6
(.24)

78.5
(3.09)

Mounting Surface 2
(O-Rings Furnished)

1. Air vent position around valve longitudinal axis can be optionally selected.
2. O-rings for ports: SO-NB-P30 for P/A/B/T ports
SO-NB-P14 for X/Y ports
Note: For the valve mounting surface dimensions, see the dimensional drawing of
the sharable sub-plate in page 403.

Models with Stroke Adjustment (Option)

6(.24) Dia. Two Locating Pins

DIMENSIONS IN
MILLIMETRES (INCHES)

G-DSHG-06-3C - -R - -50/5090
Fully Extended 376(14.80)

SOL a

SOL b

Lock Nut 17(.67) Hex.


Stroke Adj. Screw (Port "A" End)
13(.51) Hex.
40
(1.57)

Stroke Adj. Screw (Port "B" End)


13(.51) Hex.

Fully Extended
134.8(5.31)

422

Series Shockless Type


Solenoid Controlled Pilot Operated Directional Valves

DIRECTIONAL CONTROLS

Pilot Operated Directional Valves


These valves perform a change over of spool by hydraulic pilot and shift the direction of oil flow.

Specifications

DHG-04-3C -50

Maximum Flow L /min (U.S.GPM)


Max.Operating
Pressure
10 MPa
16 MPa
25 MPa
31.5 MPa
MPa (PSI)
(1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI)
1
1
1
1
300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3)

DHG-04-2N -50

300 (79.3)

300 (79.3)

300 (79.3)

300 (79.3)

DHG-04-2B -50

130 (34.3)

70 (18.5)

70 (18.5)

60 (15.9)

DHG-06-3C -50

500 (132)

DHG-06-2N -50

500 (132)

500 (132)

500 (132)

500 (132)

DHG-06-2B -50

140 (37)

100 (26.4)

90 (23.8)

80 (21.1)

DHG-06-3H -50

500 (132)

500 (132)

500 (132)

500 (132)

500 (132)

500 (132)

500 (132)

DHG-10-3C -40

1100 (291) 1100 (291) 1100 (291) 1100 (291)

DHG-10-2N -40

1100 (291) 1100 (291) 1100 (291) 1100 (291)

DHG-10-2B -40

460 (122)

DHG-10-3H -40

1100 (291) 1100 (291) 1100 (291) 1100 (291)

300 (79.3)

Min. Required Max. T-Line


Pilot Pressure Back Pressure
MPa (PSI)
MPa (PSI)

Approx.
Mass
kg (lbs.)

7.4 (16.3)
25 (3630)

0.8 (120)

21 (3050)

7.4 (16.3)
7.8 (17.2)

11.2 (24.7)
31.5 (4570)

25 (3630)

0.8 (120)

21 (3050)

1 (150)

25 (3630)

1 (150)

21 (3050)

1 (150)

21 (3050)

11.7 (25.8)
43.8 (96.6)

31.5 (4570)
3

11.2 (24.7)
12.0 (26.5)

200 (52.8)

220 (58.1)
3

Note: Max. flow in the table above represents


the value in the flow condition of P A
B T (or P B A T) as shown in
the circuit diagram right.
In case the valves is used in the condition that eihter A or B port is blocked,
the maximum flow differs according to a
hydraulic circuit, therefore, please consult
X
us for details.

31.5 (4570)

Max. Pilot
Pressure
MPa (PSI)

21 (3050)

43.8 (96.6)
45.6 (101)
51.6 (114)

1. Varies depending on the spool type. For more information, see page
388 for the List of Standard Model and Maximum Flow (DSHG04) for Solenoid Controlled Pilot Operated Directional Valves.
2. Varies depending on the spool type and pilot pressure. For more
information, see page 389 for the List of Standard Model and
Maximum Flow (DSHG-06) related to the Solenoid Controlled Pilot
Operated Directional Valves.
3. Varies depending on the spool type and pilot pressure. For more
information, see page 390 for the List of Standard Model and
Maximum Flow (DSHG-10) related to the Solenoid Controlled Pilot
Operated Directional Valves.
4. Minimum Pilot Pressure for the models with pilot piston is 1.8 MPa
(260 PSI).

Pilot Operated Directional Valves

Model Numbers

Yuken can offer flanged connection valves described below.


Consult us for the details.
Model Numbers

Rated Flow
Max.Operating Pres.
L /min (U.S.GPM)
MPa (PSI)

DHF-16-

-30

500 (132)

DHF-24-

-26

1200 (317)

DHF-32-

-21

2400 (634)

21 (3050)

Pressure Drop

Instruction

Same as those for Solenoid Controlled Pilot Operated


Directional Valves. See pages 392 and 393 for the
related information.

In case of Spring Offset Models, directly connect the pilot


pressure port "Y" to the reservoir as a drain port.

Pilot Operated Directional Valves

423

Model Number Designation


F-

DH

-04

-2

Type of
Number
Valve
Special Series
Connecof Valve
Size
Seals Number
tion
Positions

F:
Special
Seals
for
Phosphate
ester
type
fluids
(Omit
if not
required)

-C2

-RA

-H

SpoolSpring
Arrangement

Spool
Type

Special
Two
Position
Valve

Model with
Pilot Choke
Valve
2
(Options)

Spool Control
Modification
(Options) 2

Built-in
Orifice
for Pilot
Line

R2: With Stroke


Adjustment,
Both Ends

H:
Pressure
Centred
(Option)

2 , 3
4 , 40
2 5 , 6
60 , 7
9 , 10
N:
No-Spring 11 , 12

3
G:
Subplate
Mounting

C:
Spring
Centred

04

DH:
Pilot
Operated
Directional
Valve

06

C2:
With C2
Choke

B:
Spring
Offset

RB: With Stroke


Adjustment,
Port B End
P2: With Pilot
Piston, Both
Ends
PA: With Pilot
Piston, Port A
End

10

Refer to

50

Refer to
5

H:
Refer to
4

40

PB: With Pilot


Piston, Port B
End

Design Design
Number Standard

50

RA: With Stroke


Adjustment,
Port A End
A , B
(Omit if
not
required)

-50

1.
2.
3.
4.

For various combination, see the List of Valve Types below.


For the option combinations of the Type (Valve Size) and Options, see the List of Options below.
Refer to the column "valves using neutral position and side position" (Special 2-position valve) on page 426.
In spool-spring arrangement "H" (pressure centred models), in case the pilot pressure is more than 10 MPa (150PSI), please specify that the valve
should have the built-in orifice to the pilot line.
5. Design Standards: None.................. Japanese Standard "JIS" and European Design Standard
90...................... N. American Design Standard

List of Valve Type

List of Options

Valve Types
Three Positions
Two Positions
Spring
Pressure
NoSpring
Centred
Centred
Spring
Offset
Graphic Symbols

Spool Type

3C2

3H2

2N2

2B2

3C3

3H3

2N3

2B3

3C4

3H4

2N4

2B4

40

3C40

3H40

2N40

2B40

3C5

3H5

3C6

3H6

60

3C60

3H60

3C7

3H7

2N7

2B7

3C9

3H9

10

3C10

3H10

11

3C11

3H11

12

3C12

3H12

Model Numbers

Option Code
C2 R2 RA RB P2 PA PB

DHG-04-3C
DHG-04-2N
DHG-04-2B
DHG-06-3C
DHG-06-2N
DHG-06-2B
DHG-06-3H
DHG-10-3C
DHG-10-2N
DHG-10-2B
DHG-10-3H
Note.

: Pressure Centered Models are not available for the Valve Size of "04".

424

3H

Pilot Operated Directional Valves

Mark: Available
Mark: Not Available

DIRECTIONAL CONTROLS
Sub-plate
Japanese Standard "JIS"
Valve
Approx.
Model
Sub-plate
Thread
Mass
Numbers Model Numbers
Size
kg (lbs.)

European Design Standard


Sub-plate
Model Numbers

Thread
Size

Approx.
Mass
kg (lbs.)

N. American Design Standard


Approx.
Sub-plate
Thread
Mass
Model Numbers
Size
kg (lbs.)

DHG-04

DHGM-04-20
DHGM-04X-20

Rc 1/2
Rc 3/4

4.4 (9.7)
4.1 (9.0)

DHGM-04-2080
DHGM-04X-2080

1/2 BSP.F
3/4 BSP.F

4.4 (9.7)
4.1 (9.0)

DHGM-04-2090
DHGM-04X-2090

1/2 NPT
3/4 NPT

4.4 (9.7)
4.1 (9.0)

DHG-06

DHGM-06-50
DHGM-06X-50

Rc 3/4
Rc 1

7.4 (16.3)
7.4 (16.3)

DHGM-06-5080
DHGM-06X-5080

3/4 BSP.F
1 BSP.F

8.5 (18.7)
8.5 (18.7)

DHGM-06-5090
DHGM-06X-5090

3/4 NPT
1 NPT

7.4 (16.3)
7.4 (16.3)

DHG-10

Rc 1-1/4 21.5 (47.4) DHGM-10-4080


DHGM-10-40
DHGM-10X-40 Rc 1-1/2 21.5 (47.4) DHGM-10X-4080

1-1/4 BSP.F 21.5 (47.4)


1-1/2 BSP.F 21.5 (47.4)

DHGM-10-4090
DHGM-10X-4090

1-1/4 NPT 21.5 (47.4)


1-1/2 NPT 21.5 (47.4)

Sub-plates are available. Specify the sub-plate model number from the table above.
When sub-plates are not used, the mounting surface should have a good machined finish.
Sub-plates are shared with those for Solenoid Controlled Pilot Operated Directional Valves. Refer to pages 401 to 403 for dimensions.

Mounting Bolts
Socket Head Cap Screw

Japanese Standard "JIS"


European Design Standard

N. American Desgin Standard

Qty.

Tightening Torque
Nm (in. lbs)

DHG-04

M6 45 Lg.
M10 50 Lg.

1/4-20 UNC 1-3/4 Lg.


3/8-16 UNC 2 Lg.

2
4

12-15 (106-133)
58-72 (513-637)

DHG-06

M12

60 Lg.

1/2-13 UNC

2-1/2 Lg.

100-123 (885-1089)

DHG-10

M20

75 Lg.

2 Lg.

473-585 (4186-5177)

3/8-16 UNC

Options
Models with Pilot Choke Adjustment (C2)

Pressure Centered Models (3H )

When the adjustment screw is turned clockwise, changeover speed of


the spool becomes slow. In case of the spring centred valves in
particular, making slow of the returning speed of the spool to the
neutral position is possible with a C2 choke valve.
These choke valves can be used in combination with valves of spring
centred, no spring, spring offset, pressure centred and the valves with
stroke adjustment.

The pressure centred type can be used when the returning of the spool
to the neutral position is required to be done firmly.
Graphic Symbol

Graphic Symbols

Models with Stroke Adjustment (R )

Spring Centred Models


A

When the adjustment screw is screwed in, the spool stroke becomes
short and flow rate reduces

Pilot Operated Directional Valves

Model
Numbers

Graphic Symbol
Spring Centred Models with Stroke Adjustment on Both Ends (R2)
Stroke Adjustment
Screw (Port "A" End)

Models with Pilot Piston (P )

The valves with a pilot piston can be used when the high speed
changeover of the spool is required. However, please note that in case
of spring centred valves, there is no change in the returning speed of
the spool to the neutral position even with the pilot piston.

X
W

Spring Centred Models


with Pilot Piston on Port "A" End (PA)
Y
V

Y
P

Additional Mass of Options

Graphic Symbols
Spring Centred Models with Pilot
Piston on Both Ends (P2)

Stroke Adjustment
Screw (Port "B" End)

Add the mass described below to the mass of standard models on page 423
if options are required.
kg (lbs.)

Y
V

Model
With Pilot
Numbers Choke Valve

With Pilot Piston


PA
PB

With Stroke Adjustment

DHG-04

0.65 (1.4)

1.0 (2.2)

RA
RB
0.5 (1.1)

DHG-06

0.65 (1.4)

1.0 (2.2) 0.5 (1.1)

1.2 (2.6)

0.6 (1.3)

DHG-10

0.65 (1.4)

3.6(7.9) 1.8 (4.0)

3.7 (8.2)

1.85 (4.1)

Pilot Operated Directional Valves

P2

R2

425

Valves Using Neutral Position and Side Position (Special Two Position Valve)
In addition to the standard two positions valves (2B ), the following two types of two positions valves are available:
valves with neutral position and pilot Y pressure position (2B A), valves with neutral position and pilot X pressure
position (2B B).
Model Numbers

Graphic Symbols

04
DHG- 06 -2B B
10

DHG- -2B2A

DHG- -2B2B

DHG- -2B3A

DHG- -2B3B

DHG- -2B4A

DHG- -2B4B

DHG- -2B40A

DHG- -2B40B

DHG- -2B5A

DHG- -2B5B

DHG- -2B6A

DHG- -2B6B

DHG- -2B60A

DHG- -2B60B

DHG- -2B7A

DHG- -2B7B

DHG- -2B9A

DHG- -2B9B

DHG- -2B10A

DHG- -2B10B

DHG- -2B11A

DHG- -2B11B

DHG- -2B12A

DHG- -2B12B

DHG-04-

Mounting Surface: ISO 4401-AD-07-4-A


Pilot Pressure Port "X"

101.6
(4.00)

50.4
(1.98)

Options
Models with Pilot Choke Valve
DHG-04-C2

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places

Pilot Flow Adjustment


Screw 6(.24) Hex.
DEC.

65
(2.56)

91(3.58)

73(2.87)

50
(1.97)

7(.28) Dia. Through


11(.43) Dia. Spotface
2 Places
204(8.03)

69.8(2.75)

34.9(1.37)

X
B

DIMENSIONS IN
MILLIMETRES (INCHES)
9.3
(.37)

1.6
(.06)

34
(1.34)

Cylinder
Port "A"

-50/5090

Pressure Port "P"


Tank
Port "T"

Graphic Symbols

Pilot Pressure Port "Y"


Cylinder Port "B"

69.5
(2.74)

21
(.83)

Chain line indicates Spring Offset


Models (2B )

Fully Extended
59
(2.32)

10.4
(.41)

106
(4.17)

04
DHG- 06 -2B A
10

146
(5.75)

Model Numbers

48
(1.89)

35
(1.38)
34
(1.34)

Outside dimensions are the same as those of the


main valve of Solenoid Controlled Pilot Operated
Directional Valves (DSHG-04). See page 405.

4
(.16)

Mounting Surface
(O-Rings Furnished)

91(3.58)

121(4.76)

Models with Stroke Adj. ( R )

3(.12) Dia.
Two Locating Pins

Note: For the valve mounting surface dimensions, see the dimensional drawing of the
sharable sub-plate on page 401.

426

Pilot Operated Directional Valves

For Spring Offset Models (2B , 2B A),


B
it functions as drain port. When that model
is used, directly connect it to the reservoir.

DIRECTIONAL CONTROLS
DHG-06-

Mounting surface: ISO 4401-AE-08-4-A

-50/5090

Tank Port "T"

53.2
(2.09)

Options
M o d e ls w it h P ilo t C h o k e V a lv e
DHG-06-C2

Pressure Port "P"


Pilot Pressure Port "Y"

127
(5.00)

Pressure Centred Models (3H )


Models with Stroke Adjustment (R )
Models with Pilot Piston (P )

In case of Spring Offset Model (2B , 2B A), it


B
functions as a drain port. When that model is used,
directly connect it to the reservoir.

6
(.24)

Mounting Surface
(O-Rings Furnished)

6(.24) Dia.
Two Location Pins

DIMENSIONS IN
MILLIMETRES (INCHES)

Note: For the valve mounting surface dimensions, see the dimensional drawing of
the sharable sub-plate in page 402.

77.5
(3.05)

Pressure Port "P"


Pilot Pressure Port "Y"

21.8
(.86)

Pilot Pressure
Port "X"

114.3
(4.50)
233.8
(9.20)

84
(3.31)
159.5
(6.28)

Pilot Flow Adjustment Screw


6 (.24) Hex.
DEC.
19.7 (.78)

78
(3.07)
Cylinder Port "B"

Cylinder Port "A"

384
(15.12)
65
(2.56)

Options
M o d e ls w it h P ilo t C h o k e V a lv e
DHG-10-C2

19.6
(.77)

43 (1.69)

43.1
(1.69)

21.5(.85) Dia.
Through
32(1.26) Dia.
Spotface
6 Places

190.5
(7.50)
76.2
(3.00)

66.5
(2.62)

Indicates Spring Offset


Models (2B ).
Indicates Spring Offset
Models (2B A).
48
(1.89)

205
(8.07)
46 (1.81)
6
(.24)

Pressure Centred Models (3H )


Models with Stroke Adjustment (R )
Models with Pilot Piston (P )
The outside dimensions of the above options are the same
as those of the main valve of Solenoid Controlled Pilot
Operated Directional Valves (DSHG-10). See page 405.

2-Eye Bolts

Mounting Surface
(O-Rings Furnished)

Fully Extended
59 (2.32)

190
(7.48)

Tank Port "T"

Mounting surface: ISO 4401-AF-10-4-A

-40/4090

79.4
(3.13)
158.8
(6.25)
198
(7.80)

DHG-10-

The outside dimensions of the above options are the same


as those of the main valve of Solenoid Controlled Pilot
Operated Directional Valve (DSHG-06). See page 405.

Pilot Operated Directional Valves

Indicates Spring Offset


Models (2B ).
Indicates Spring Offset
Models (2B A).
48
(1.89)

41
(1.61)

95
(3.74)

Cylinder Port "B"

52
(2.05)
34
(1.34)

Fully Extended
59 (2.32)

142
(5.59)

255
(10.04)
65
(2.56)

13
(.51)

77
(3.03)
156
(6.14)
Cylinder Port "A"

Pilot Pressure
Port "X"

Pilot Flow Adjustment Screw


6 (.24) Hex.
DEC.
19.7 (.78)

167
(6.57)

130.2
(5.13)

230
(9.06)

50.5
(1.99)

46.1
(1.81)
92.1
(3.63)
118
(4.65)

13.5(.53) Dia.
Through
20(.79) Dia.
Spotface
6 Places

6(.24) Dia.
Two Location Pins

In case of Spring Offset Model (2B , 2B A), in


B
functions as a drain port. When that model is used,
directly connect it to the reservoir.

Note: For the valve mounting surface dimensions, see the dimensional drawing of
the sharable sub-plate in page 403.

Pilot Operated Directional Valves

427

List of Seals
DHG-04DHG-06DHG-10-

-50/5090
-50/5090
-40/4090

11

10

Item

Name of Parts

15 16 17 13

14

12

Part Numbers
DHG-04

DHG-06

DHG-10

Qty

O-Ring

SO-NB-P9

SO-NB-P14

SO-NB-P20

10

O-Ring

SO-NB-P22

SO-NB-P30

SO-NB-P42

11

O-Ring

SO-NB-P34

SO-NB-P40

SO-NB-G65

12

O-Ring

SO-NB-P9

SO-NB-P10

SO-NB-P14

13

O-Ring

SO-NB-P9

SO-NB-P9

SO-NB-P9

Note: When ordering the o-rings, please specify the seal kit number from the table
below.
Valve Model Numbers

428

Seal Kit Numbers

DHG-04-

-50/5090

KS-DHG-04-50

DHG-06-

-50/5090

KS-DHG-06-50

DHG-10-

-40/4090

KS-DHG-10-40

Pilot Operated Directional Valves

DIRECTIONAL CONTROLS

Manually Operated Directional Valves


These valves may be used to manually
shift the spool position and change the
direction of oil flow.

Specifications
Maximum Flow L /min (U.S.GPM)
14 MPa
21 MPa
(2030 PSI)
(3050 PSI)
100 (26.4) 1
100 (26.4) 1

DMT-03-3C -50

7 MPa
(1020 PSI)
100 (26.4)

DMT-03-3D -50

100 (26.4)

100 (26.4)

100 (26.4)

DMT-03-2D -50

100 (26.4)

100 (26.4)

100 (26.4)

DMT-03-2B -50

100 (26.4)

100 (26.4)

100 (26.4)

300 {200} 2
(79.3 {52.8})

300 {120} 2
(79.3 {31.7})

300 {100} 2
(79.3 {26.4})

DMT-06 -3D -30

300 (79.3)

300 (79.3)

300 (79.3)

DMT-06 -2D -30

300 (79.3)

300 (79.3)

300 (79.3)

DMT-06 -2B -30

200 (52.8)

120 (31.7)

100 (26.4)

DMT-10 -3C -30

500 {315} 2
(132 {83.2})

500 {315} 2
(132 {83.2})

500 {315} 2
(132 {83.2})

DMT-10 -3D -30

500 (132)

500 (132)

500 (132)

500 (132)

500 (132)

500 (132)

DMT-10 -2B -30

315 (83.2)

315 (83.2)

315 (83.2)

35 (9.2)

35 (9.2)

35 (9.2)

Max.Operating
Pressure
MPa (PSI)

Max. T-Line Back


Pressure
MPa (PSI)

Approx.
Mass
kg (lbs.)

25 (3630)

16 (2320)

5.0 (11.0)

21 (3050)

At time spool shift


is required:
7 (1020)
At time spool shift
is not required:
21 (3050)

12.9 (28.5)

21 (3050)

At time spool shift


is required:
7 (1020)
At time spool shift
is not required:
21 (3050)

22 (48.5)

25 (3630)

14 (2030)

25 (3630)

16 (2320)

21 (3050)

21 (3050)

DMT-06 -3C -30

DMT-10 -2D -30

31.5 MPa
(4570 PSI)

DMG-01-3C -10
DMG-01-3D -10
DMG-01-2D -10

1.8 (4.0)

100 (26.4)

DMG-03-3D -50

100 (26.4)

100 (26.4)

100 (26.4)

DMG-03-2D -50

100 (26.4)

100 (26.4)

100 (26.4)

DMG-03-2B -50

100 (26.4)

DMG-04-3C -21

200 (52.8)

DMG-04-3D -21

200 (52.8)

200 (52.8)

200 (52.8)

DMG-04-2D -21

200 (52.8)

200 (52.8)

200 (52.8)

DMG-04-2B -21

90 (23.8)

60 (15.9)

50 (13.2)

DMG-06-3C -50

500 (132)

500 (132)

500 (132)

500 (132)

DMG-06-3D -50

500 (132)

500 (132)

500 (132)

500 (132)

DMG-06-2D -50

500 (132)

500 (132)

500 (132)

500 (132)

DMG-06-2B -50

420 (111)

300 (79.3)

250 (66.1)

200 (52.8)

DMG-10-3C -40

1100 (291)

DMG-10-3D -40

1100 (291)

1100 (291)

1100 (291)

1100 (291)

DMG-10-2D -40

1100 (291)

1100 (291)

1100 (291)

1100 (291)

DMG-10-2B -40

670 (177)

350 (92.5)

260 (68.7)

200 (52.8)

100 (26.4)

100 (26.4)

100 (26.4)

100 (26.4)

200 (52.8)

105 (27.7)

1100 (291)

1100 (291)

4.0 (8.8)

7.4 (16.3)
7.9 (17.4)

1100 (291)

31.5 (4570)

21 (3050)

11.5 (25.4)
12 (26.5)

31.5 (4570)

Note: The maximum flow means the limited flow without inducing any abnormality to the operation
(changeover) of the valve. For details, please refer to the "List of Standard Models and Maximum
Flow" on pages 386 to 390.
1. Varies depending on the spool type. For details, see the "List of Standard Model and Maximum
Flows" for DSG-03 Series Solenoid Operated Directional Valves (page 364 and 366 at 50 Hz
rated voltage).
2. The figures in parentheses indicate Max. flow for 3C3,3C5, 3C6 and 3C60.
3. Varies depending on the spool type. For the details, see the table in the following page.
4. Varies depending on the spool type. Same as DSHG-10 (at pilot pressure of 1.5 MPa (220 PSI).
See page 390.
5. Lever operating torque varies depends on the T-line back pressure. See the right-hand figure.
6. If the T-Line back pressure exceeds 7 MPa (1020 PSI), directly connect the drain port to the
reservoir.

Manually Operated Directional Valves

21 (3050)

48.2 (106)
50 (110)

DMG-01 Lever Operating Torque


(in.lbf.) Nm
12 1.5
8 1.0

Operating Torque

Sub-Plate Mounting

DMG-01-2B -10
DMG-03-3C -50

Manually Operated Directional Valves

Threaded Connections

Model Numbers

4 0.5
0 0

10

14 MPa

0 500 1000 1500 2000 PSI


T-Line Back Pressure

429

Model Number Designation


F-

DM

-03

-2

-50

Special
Seals

Series
Number

Type of
Connection

Valve
Size

No. of
Valve
Position

Spool-Spring
Arragement

Spool
Type

Special Two
Position
Valve

Design
Number

Design
Standard

50

None: Japanese
Std. "JIS"
European
80:
Design Std.
N. American
90:
Design Std.

03
F:
Special
Seals for
Phosphate
ester
type
fluids
(Omit if
not
required)

T:
Threaded
Connection

DM :
Manually
Operated
Directional
G:
Valves
Sub-plate
Mounting

C:
Spring
Centred

06 (Piping size 3/4)


06X (Piping size 1)
10 (Piping size 1-1/4)
10X (Piping size 1-1/2)
01
03
04
06
10

D:
No-Spring
Detented
B:
Spring Offset

30

2 , 3
4 , 40
5 , 6
60 , 7
8 , 9
10 , 11
12

30

A ,B
(Omit if not
required)

10
50
21
50

None: Japanese
Std. "JIS"
and European Design
Std.
N. American
90:
Design Std.

40

See the table below for combinations.


Refer to column "valves using neutral position and side position" (special 2-position valve) on page 431.
Yuken can offer flanged connection valves described below.
Consult us for the details.
Model Numbers
DMF-10DMF-16-

-30
-31

Rated Flow
L /min
(U.S.GPM)

Max. Operating
Pressure
MPa (PSI)

315 (83.2)
400 (106)

21 (3050)

DMG-01

Spool Type
3C
3D

2D

2B

DMT-03
DMG-03
3C
3D

2D

2B

DMG-04
DMG-06
DMG-10
2D 3C 2D
2B 3D 2B

DMT-06
DMT-10
3C
3D

2
3
4

Maximum Flow of DMG-04-3C


Max. Flow L /min (U.S.GPM)

Model
Numbers

List of Spool Type

40

7 MPa(1020 PSI) 14 MPa(2030 PSI) 21 MPa(3050 PSI)

200 (52.8)
180 (47.6)
200 (52.8)
200 (52.8)
80 (21.1)
90 (23.8)
140 (37.0)
200 (52.8)
200 (52.8)
200 (52.8)
200 (52.8)
200 (52.8)

DMG-04-3C2
DMG-04-3C3
DMG-04-3C4
DMG-04-3C40
DMG-04-3C5
DMG-04-3C6
DMG-04-3C60
DMG-04-3C7
DMG-04-3C9
DMG-04-3C10
DMG-04-3C11
DMG-04-3C12

130 (34.3)
90 (23.8)
200 (52.8)
200 (52.8)
50 (13.2)
60 (15.9)
70 (18.5)
75 (19.8)
125 (33.0)
130 (34.3)
150 (39.6)
200 (52.8)

Spring Centred Models (3C )


#2

60
7
8
9

Graphic Symbols
#1

85 (22.5)
70 (18.5)
90 (23.8)
105 (27.7)
40 (10.6)
55 (14.5)
55 (14.5)
55 (14.5)
100 (26.4)
85 (22.5)
85 (22.5)
95 (25.1)

#3

10

11

12

No-Spring Detented Models


3D
#1

2D

#2

#1 (#2)
A
B

#3

#3

Position #3
Position #2
T
Position #1 (#2, in case of D M T
G -01/03-2B , DM G -03-2D )

Note: The

mark indicate the spool type available for each type.

Spring Offset Models (2B )


#1 (#2)
A
B

430

#3

. Position #2 is applied for models DMG-01-2B


and DMT -03-2B /2D .
G

Manually Operated Directional Valves

DIRECTIONAL CONTROLS
Valves Using Neutral Position and Side Position (Special Two Position Valve)
In addition to the standard two positions valves (2D , 2B ), the following two types of two positions valves are
available : Valves with neutral position (#2) and position #1 (2B A, 2D A), valves with neutral position (#2) and
position #3 (2B B, 2D B).
The
mark in the table below indicates the spool type available for each models.
Spring Offset Models
Model

DMT-03
DMG-03

DMT-06
DMT-10

Model

Graphic Symbols
DMG-04
DMG-06
DMG-10

Valve
Type

2B2A

2B2B

2B3A

2B3B

2B4A

2B4B

2B40A

2B40B

DMG-01

DMT-03
DMG-03

2B5B

2B5A

2B6B

2B60A

2B60B

2B7A

2B7B

2B8A

2B8B

2B9A

2B9B

2B10A

2B10B

2B11A

2B11B

2B12A

2B12B
Position #2
Position #3

No-spring Detented Models


Graphic Symbols

Valve
Type

A
P

B
T

Model
DMT-06
DMT-10

Valve
Type
2D2B

2D3A

2D3B

2D4A

2D4B

2D40A

2D40B

DMG-01
T

DMT-06
DMT-10

DMG-04
DMG-06
DMG-10

2D5B

2D6A

2D6B

2D60A

2D60B

2D7A

2D7B

2D8A

2D8B

2D9A

2D9B

2D10A

2D10B

2D11A

2D11B

2D12A

2D12B

Position #1
Position #2

A
P

2D2A

2D5A

Model

Graphic Symbols

DMG-04
DMG-06
DMG-10

DMG-04
DMG-06
DMG-10

2B6A

Position #1
Position #2

DMT-06
DMT-10

Manually Operated Directional Valves

Graphic Symbols

Valve
Type

Position #2
Position #3

. Position number is determined with three position type (3C

and 3D ) as the standard.

Manually Operated Directional Valves

431

Sub-plates
Valve
Model
Numbers

DMG-01

DMG-03

DMG-04
DMG-06
DMG-10

Japanese Standard "JIS"


Approx.
Sub-plate
Thread
Mass
Model Numbers
Size
kg (1bs.)
DSGM-01-31
Rc 1/8 0.8 (1.8)
DSGM-01X-31
Rc 1/4 0.8 (1.8)
DSGM-01Y-31
Rc 3/8 0.8 (1.8)
DSGM-03-40
Rc 3/8 3.0 (6.6)
DSGM-03X-40
Rc 1/2 3.0 (6.6)
DSGM-03Y-40
Rc 3/4 4.7 (10.4)
DHGM-04-20
Rc 1/2 4.4 (9.7)
DHGM-04X-20
Rc 3/4 4.1 (9.0)
DHGM-06-50
Rc 3/4 7.4 (16.3)
DHGM-06X-50
Rc 1
7.4 (16.3)
DHGM-10-40
Rc 1-1/4 21.5 (47.4)
DHGM-10X-40 Rc 1-1/2 21.5 (47.4)

European Design Standard


N. American Design Standard
Approx.
Approx.
Sub-plate
Thread
Sub-plate
Thread
Mass
Mass
Model Numbers
Size
Model Numbers
Size
kg (1bs.)
kg (1bs.)
DSGM-01-3080
1/8 BSP.F 0.8 (1.8) DSGM-01-3190
1/8 NPT
0.8 (1.8)
DSGM-01X-3080 1/4 BSP.F 0.8 (1.8) DSGM-01X-3190
1/4 NPT
0.8 (1.8)
DSGM-01Y-3190
3/8 NPT
0.8 (1.8)
DSGM-03-2180
3/8 BSP.F 3.0 (6.6) DSGM-03-2190
3/8 NPT
3.0 (6.6)
DSGM-03X-2180 1/2 BSP.F 3.0 (6.6) DSGM-03X-2190
1/2 NPT
3.0 (6.6)
DSGM-03Y-2180
3/4 BSP.F 4.7 (10.4) DSGM-03Y-2190
3/4 NPT
4.7 (10.4)
DHGM-04-2080
1/2 BSP.F 4.4 (9.7) DHGM-04-2090
1/2 NPT
4.4 (9.7)
DHGM-04X-2080 3/4 BSP.F 4.1 (9.0) DHGM-04X-2090
3/4 NPT
4.1 (9.0)
DHGM-06-5080
3/4 BSP.F 8.5 (18.7) DHGM-06-5090
3/4 NPT
7.4 (16.3)
DHGM-06X-5080
1 BSP.F
8.5 (18.7) DHGM-06X-5090
1 NPT
7.4 (16.3)
DHGM-10-4080
1-1/4 BSP.F 21.5 (47.4) DHGM-10-4090
1-1/4 NPT 21.5 (47.4)
DHGM-10X-4080 1-1/2 BSP.F 21.5 (47.4) DHGM-10X-4090 1-1/2 NPT 21.5 (47.4)

Sub-plates are available. Specify the sub-plate model number from the table above.
When sub-plates are not used, the mounting surface should have a good machined finish.

Sub-plate dimensions appearing page


Subplate Model Numbers
DSGM-01
DSGM-03
DHGM-04
DHGM-06
DHGM-10

Sharable with Solenoid Operand Directional Valve s and Solenoid Controlled Pilot Operated
Directional Valves. For dimensions, refer to the right table then see the corresponding pages.

Mounting Bolts
Valve
Model
Numbers
DMG-01
DMG-03

Page
356
373
401
402
403

Socket Head Cap Screw


Japanese Standard "JIS"
European Design Standard
M5 45 Lg.
M6 35 Lg.

N. American
Design Standard
No. 10-24 UNC 1-3/4 Lg.
1/4-20 UNC 1-3/4 Lg.

M6 40 Lg.
M10 45 Lg.
M12 60 Lg.
M20 75 Lg.

1/4-20 UNC 1-1/2 Lg.


3/8-16 UNC 1-3/4 Lg.
1/2-13 UNC 2-1/2 Lg.
3/4-10 UNC 3 Lg.

DMG-04
DMG-06
DMG-10

4
4

Tightening Torque
Nm (in. 1bs.)
5-7
(44-62)
12-15
(106-133)

2
4
6
8

12-15
(106-133)
58-72
(513-637)
100-123 (885-1089)
473-585 (4195-5177)

Qty.

Instructions
Avoid connecting the
Tank Port "T" to a line with
possible surge pressure.

Pressure Drop
The following characteristics are based on the following conditions: viscosity of the fluid: 35 mm2/s (164 SSU) and
Specific Gravity: 0.850
For any other viscosity, multiply the factors in the table below.
Viscosity

mm2/s 15

20

30

40

50

60

70

80

90

100

SSU 77 98 141 186 232 278 324 371 417 464


Factor
0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30

For any other specific gravity (G'), the pressure drop ( P') may be obtained
from the formula below.
P' = P (G'/G) where, P is a value on the following chart and G is 0.850.

DMT-06, 06X

Pressure Drop P

PSI
150

MPa

1
2

1.0
0.8

100

3
0.6

50

0.4
0.2

0
0

50

100

20

150

200

40

250

60

300 L /min

80 U.S.GPM

Flow Rate

432

Manually Operated Directional Valves

Pressure Drop Curve Number


Spool
Type P A B T P B A T P T
2
2
2
2
2
3
2
3
2
2
3
2
3
2
2
4
2
2
2
2
40
3
2
2
2
5
3
2
3
2
1
6
3
2
3
2
1
60
2
2
2
2
7
2
2
8
3
2
3
2
9
2
2
2
2
10
3
2
2
2
11
2
2
2
2
12

DIRECTIONAL CONTROLS
Pressure Drop Curve Number
Spool
Type P A B T P B A T P T
3
2
3
2
2
3
2
3
2
2
3
3
2
3
2
4
3
2
3
2
40
3
2
3
2
5
3
3
3
3
1
6
3
3
3
3
1
60
3
2
3
2
7
3
3
8
3
2
3
2
9
3
2
3
2
10
3
2
3
2
11
3
2
3
2
12

PSI
150

MPa

P
Pressure Drop

1.0
0.8

100
0.6

2
3

0.4

50

0.2
0

100

0
0

20

200
40

300

60

500 L /min

400

80

100

120 130 U.S.GPM

Flow Rate

DMG-01

PSI
200

1.2

P
Pressure Drop

MPa
1.4

150

1.0

0.8
100
50
0

0.6
0.4
0.2
0
0
0

10

15

20

25
6

35 L /min

30
8

3C
3C2
3C3
3C4
3C40
3C5
3C60
3C7
3C8
3C9
3C10
3C11
3C12

Valve type
3D
2D
3D2 2D2
3D3 2D3
3D4
3D40
3D5
3D60
3D7 2D7
3D8 2D8
3D9
3D10
3D11
3D12

Flow Rate

P
Pressure Drop

PSI
175

MPa

150

1.0

100
50
0

2
3

1.2

4
5

0.8

0.6
0.4
0.2
0
0
0

50
10

100
20

30

150
40

200 L /min
50

U.S.GPM

Pressure Drop Curve Number


P A B T P B A T P T
3

2B2
2B3
2B8

U.S.GPM

DMG-04

2B

Pressure Drop Curve Number


Spool
Type P A B T P B A T P T
5
2
5
4
2
6
3
6
5
3
3
5
4
5
5
4
5
4
5
5
40
5
2
4
5
1
5
2
3
4
2
1
6
2
3
4
2
1
60
5
2
5
5
7
6
2
6
5
9
5
4
5
5
10
5
4
5
5
11
5
3
5
5
12

Manually Operated Directional Valves

DMT-10, 10X

Flow Rate

For DMT-03 , DMG-03 , DMG-06 , and DMG-10 , refer to the table below then see the related page.
Model Number
DMT-03
DMG-03
DMG-06
DMG-10

Pressure Drop Characteristics


Same as DSG-03 Series Solenoid Operated Directional Valves
(Standard Type)
Same as Solenoid Controlled Pilot Operated Directional Valves
(DSHG-06)
Same as Solenoid Controlled Pilot Operated Directional Valves
(DSHG-10)

Page

Remarks

371
393

3D is same as 3C

393

Manually Operated Directional Valves

433

69.7
(2.74)

-50/5080/5090

54
(2.13)
44
(1.73)

How to Change Lever Position:

The lever position can


30
be changed to any
position in five
different positions
shown on the sketch in 30
the right. For the lever
position change,
remove the Soc. Hd.
Cap Screw and lever
once, set the lever at 30
the required position
and tighten it with the
Soc. Hd. Cap Screw
30
firmly.

27
(1.06)
10
(.39)

27
(1.06)
46
(1.81)
70
(2.76)

Soc. Hd. Cap Screw


4 (.16) Hex. Soc.

48.7
(1.92)
108.5
(4.27)
193.8
(7.63)
Position #1
74.5
(2.93)
27
(1.06)

Position #2
Position #3
25 (.98) Dia.

20

3 0
2 0

Cylinder Port "B"


"C" Thd.
Tank Port " T"
"C" Thd.

1. Lever Operating Torque:


Not exceeding 30 Nm (266 IN. 1bs.)

R94.5
(R3.72)

Rc 3/8
3/8 BSP.F

DMT-03-

-5090

3/8 NPT

27
(1.06)

-5080

39.7
(1.56)

21.8
(.86)
26.8
(1.06)

DMT-03-

46.3
(1.82)

-50

85.3
(3.36)

"C" Thd.

DMT-03-

139
(5.47)

Model Numbers

Cylinder Port "A"


"C" Thd.

12
(.47)

30

Pressure Port "P"


"C" Thd.
7(.28) Dia. Through
11(.43) C' bore
4 Places

2
(0.8)

DMT-03-

19
(.75)
92
(3.62)

Pressure Port "P"

Cylinder Port "A"

Cylinder Port "B"

"h" Thd.

Rc 3/4
Rc 1

DMT-06DMT-06X-

-3090
-3090

3/4 NPT
1 NPT

DMT-10DMT-10X-

-30
-30

Rc 1-1/4
Rc 1-1/2

DMT-10DMT-10X-

-3080 1-1/4 BSP.F


-3080 1-1/2 BSP.F

DMT-10DMT-10X-

-3090 1-1/4 NPT


-3090 1-1/2 NPT

Model No.

Position #1 Neutral Position #2


40 (1.57) Dia.
Position #3
U

K
L

N
Q
S

3/4 BSP.F
-3080
-3080 1 BSP.F

DMT-06DMT-06X-

-30
-30

R "e "

DMT-06DMT-06X-

Model Numbers

"f" Dia. Through


"g" Dia. Spotface
4 Places
Tank Port " T"

-30/3080/3090
-30/3080/3090

DMT-06, 06XDMT-10, 10X-

DIMENSIONS IN
MILLIMETRES (INCHES)

"h" Thd.
4 Places

X Stroke

Dimension mm (Inches)
C

DMT-06

50
30
126 47.5 24
320
255
137 118 107 33.5 86
76
9
40
25
250
100 63.5 12 11 17.5
DMT-06X (1.97) (1.18) (4.96) (1.87) (.94) (12.60) (10.04) (5.39) (4.65) (4.21) (1.32) (3.39) (2.99) (.35) (1.57) (.98) (9.84) (3.94) (2.50) (.47) (.43) (.69)

DMT-10

66

40

160

62.5

33

402

320

173

147

135

40

102

90

12.5

50

35

300

120

78.5

15 13.5

21

DMT-10X (2.60) (1.57) (6.30) (2.46) (1.30) (15.83) (12.60) (6.81) (5.79) (5.31) (1.57) (4.02) (3.54) (.49) (1.97) (1.38) (11.81) (4.72) (3.09) (.59) (.53) (.83)

434

Manually Operated Directional Valves

DIRECTIONAL CONTROLS
DMG-01-

Mounting surface: ISO 4401-AB-03-4-A

-10/1090

DIMENSIONS IN
MILLIMETRES (INCHES)
5.5(.22) Dia. Through
9.5(.37) Dia. C' bore
4 Places
R49
(R1.93)

Cylinder Port "A"

71
(2.80)
40.5
(1.59)

22(.87):3C
17(.67):3D ,2D ,2B
11
(.43)

27

15.5
(.61)
0.75
31
(1.22) (.03)
32.5
(1.28)

Position #3

Pressure Port "P"

27

Neutral Position #2

Tank Port " T"


Cylinder Port "B"

Position #1

Four positions are available in 90 increment.


5
(.20)

26 (1.02) Dia.

38
(1.50)
50.5
(1.99)

39
(1.54)

Lever Fixing Screw


2.5 (.10) Hex. Soc.

25
(.98)

74
(2.91)

20 (.79) Dia.

65
(2.56)

Mounting Surface
(O-Rings Furnished)

48
(1.89)

Manually Operated Directional Valves

The operating lever position can be adjusted as required


on the circumference by loosening the set screw.

Note: For the valve mounting surface dimensions, see the dimensional drawing of the sharable sub-plate in page 356.

Manually Operated Directional Valves

435

DMG-03-

Mounting surface: ISO 4401-AC-05-4-A

-50/5090

DIMENSIONS IN
MILLIMETRES (INCHES)

Pressure Port "P"

54
(2.13)

7(.28) Dia. Through


11(.43) Dia. Spotface
4 Places

32.5
(1.28)
46
(1.81)
70
(2.76)

69.7
(2.74)

Cylinder Port "B"

12
(.47)

Cylinder Port "A"

48.7
50.8
(1.92)
(2.00)
108.5
(4.27)
193.8
(7.63)

Tank Port " T"

1. Although the tank port is shown on the left


in our sub-plate either may be used.
2. The position of operating lever can be
changed as required. For the detail, see the
DMT-03 in the previous page.
3. Lever Operating Torque:
Not exceeding 30 Nm (266 IN. 1bs.)

Position #1
Position #2

Position #3

20

R94.5
(R3.72)

46.3
(1.82)

139
(5.47)

25 (.98) Dia.

27
(1.06)
2 (.08)
59
(2.32)
76.3
(3.00)

74.5
(2.93)
27
(1.06)

30
2 0

39.7
(1.56)

19
(.75)
92
(3.62)

Mounting Surface
(O-Rings Furnished)

Note: For the valve mounting surface dimensions, see the dimensional drawing of the sharable
sub-plate in page 373.

436

Manually Operated Directional Valves

DIRECTIONAL CONTROLS
DMG-04-

-21/2190

Mounting surface: ISO 4401-AD-07-4-A

Tank Port "T"


14.2
(.56)
34
(1.34)

Pressure Port "P"


Cylinder Port "B"

34.9
(1.37)
69.8
(2.75)
72.9
(2.87)
90
(3.54)

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places

130
(5.12)
101.6
(4.00)

Position #2

32
(1.26)

40 (1.57) Dia.

30 (1.18)

50
(1.97)
Position #1

32
(1.26)

7(.28) Dia. Through


11(.43) Dia. Spotface
2 Places
Cylinder Port "A"

22.5
(.89)

232.5 (9.15)
202.5 (7.97)

R200
(R7.87)

1.5
(.06)
10.1
(.40)

Position #3

Chain line indicates


Spring Offset Models
(2B ,2B A).

Mounting Surface
(O-Rings Furnished)

Note: For the valve mounting surface dimensions, see the dimensional drawing of the sharable sub-plate in page 401.

DIMENSIONS IN
MILLIMETRES (INCHES)

Mounting surface: ISO 4401-AE-08-4-A

-50/5090

Drain Port "V"

13.5(.53) Dia. Through


20(.79) Dia. Spotface
6 Places

46.1
(1.81)
92.1
(3.63)
118
(4.65)

95.8
(3.77)
Tank Port "T"

Pressure Port "P"

300.5
(11.83)
130.2
(5.13)
53.2
(2.09)

55.8
(2.20)

Position #3

57
(2.24)

77
(3.03)
260.5
(10.26)

Position #2
30 (1.18)

57
(2.24)

Position #1

13
(.51)

Cylinder Port "B"


Cylinder Port "A"
52
(2.05)
34
(1.34)

Indicates Spring Offset


Models (2B ).

Indicates Spring Offset


Models (2B A).

40 (1.57) Dia.

6
(.24)

116
(4.57)

40
47
(1.57) (1.85)

41
(1.61)

R200
(R7.87)

6(.24) Dia.
Two Locating Pins

Manually Operated Directional Valves

4
(.16)

30
(1.18)

103
(4.06)
32
(1.26)

3(.12) Dia.
Two Locating Pins

DMG-06-

50
(1.97)

59.2
(2.33)

Drain Port "Y"

12.5
(.49)

156
(6.14)

Mounting Surface
(O-Rings Furnished)

Note: For the valve mounting surface dimensions, see the dimensional drawing of the sharable sub-plate in page 402.

Manually Operated Directional Valves

437

DMG-10-

Mounting surface: ISO 4401-AF-10-4-A

-50/5090

DIMENSIONS IN
MILLIMETRES (INCHES)
Pressure Port "P"

Tank Port "T"

21.5(.85) Dia. Through


32(1.26) Dia. Spotface
6 Places

79.4
(3.13)
158.8
(6.24)
198
(7.80)

Y P

146.5
(5.77)

453
(17.83)
190.5
(7.50)
76.2
(3.00)

19.6
(.77)

X A

Drain Port "V"

94.5
114.3
(3.72) (4.50)
Cylinder Port "A"

Position #3
40 (1.57) Dia.

66.5
(2.62)
47.5
(1.87)

401
(15.79)

Position #2
36 (1.42)

Cylinder Port "B"

105
105
(4.13) (4.13)

Position #1
Two Eye Bolts
M8

Indicates Spring Offset


Models (2B )
Indicates Spring Offset
Models (2B A)

6(.24) Dia.
Two Locating Pins

180
(7.09)

65
60
(2.56) (2.36)

6
(.24) 44.5 (1.75)

R300
(R11.81)

21.5
(.85)

Mounting Surface
(O-Rings Furnished)
233.8
(9.20)

Note: For the valve mounting surface dimensions, see the dimensional drawing of the sharable sub-plate in page 403.

438

Manually Operated Directional Valves

DIRECTIONAL CONTROLS
List of Seals
DMG-01-

-10/1090

14 13

12

18 10 17 15 16

21
22
25
24
20
19

Item
21
22
23

Name of Parts
O-Ring
O-Ring
O-Ring

Part Numbers
SO-NB-P18
SO-NA-P6
SO-NB-P9

23

21 11

Note: When ordering the o-ring, please specify the


seal kit number (KS-DMG-01-10).

DMT-03DMG-03-

-50/5080/5090
-50/5090

20

28

26 17 25 11 13

14 29 30

10

27
13
24
23

22 15 16 12

Item
14
15
16
17
18

Name of Parts
O-Ring
O-Ring
Back Up Ring
O-Ring
O-Ring

Part Numbers
SO-NB-P21
SO-NA-P8
SO-BB-P8
SO-NB-A023
SO-NB-A014

Qty.
2
2
2
1
5

21

18

Qty.
3
1
4

Valve Model Numbers


DMT-03-50/5080/5090
DMG-03-50/5090

14

Manually Operated Directional Valves

Section X-X

Seal Kit Numbers


KS-DMT-03-50
KS-DMG-03-50

Note: 1. O-rings of Item 18 are not used for


DMT-03.
2. When ordering the seals, please specify
the seal kit number from the table right.

Manually Operated Directional Valves

439

List of Seals
DMT-06, 06XDMT-10, 10X-

-30/3080/3090
-30/3080/3090

22
5

14
7 21 13 15

23 16

4 17

26 24

25

12

6
18
19
20
3

List of Seal Kits


Item

Name of Parts

24
25

Packing
Dust Seal

Part Numbers
DMT-06
UPI 32 40 6Y
DKI 32 44 7 10

DMT-10
UPI 40 55 10Y
DKI 40 52 7 10

Qty.
2
1

Seal Kit Numbers


KS-DMT-06-30
KS-DMT-10-30

Valve Model Numbers


-30/3080/3090
DMT-06 DMT-10 -30/3080/3090

Note: When ordering the seals, please specify the seal kit number from the table right.

DMG-04DMG-06DMG-10-

-21/2190
-50/5090
-40/4090

28

26

22

10

23

33 36

17

33

7
31
22
8
15
28
Section A-A

24

21

11

29

32

30

25 29

20

List of Seal Kits


Item

Name of Parts

29
30
31
32
33

O-Ring
O-Ring
O-Ring
O-Ring
O-Ring

DMG-04
SO-NB-P34
SO-NB-P22A
SO-NA-P20
SO-NB-P9
SO-NB-P9

Part Numbers
DMG-06
SO-NB-P40
SO-NB-P30
SO-NA-P20
SO-NB-P14
SO-NB-P10

DMG-10
SO-NB-G65
SO-NB-P42
SO-NA-P25
SO-NB-P20
SO-NB-P14

Qty.
2
4
2
1
2

Valve Model Numbers


DMG-04 -21/2190
-50/5090
DMG-06 DMG-10-40/4090

Note: When ordering the seals, please specify the seal kit number from the table right.

440

Manually Operated Directional Valves

Seal Kit Numbers


KS-DMG-04-21
KS-DMG-06-50
KS-DMG-10-40

DIRECTIONAL CONTROLS

Mechanically Operated Directional Valves


These valves are chiefly used to shift the pilot circuit. Rotary Type Directional Valves and Cam Operated Type
Directional Valves are available.

Rotary Type Directional Valves


These valves are used to rotate the spool either
manually or by way of cam and shift the direction
of oil flow. The detented mechanism incorporated
in these valves prevents the valve from being
changed over by itself due to vibrations or any
other shocks.

Specifications
Model Numbers
Threaded Connection
DRT-02- D -20

Sub-plate Mounting
DRG-02- D -20

Max. Operating
Pressure
MPa (PSI)
7 (1020)

Rated Flow
L /min (U.S.GPM)
16 (4.2)

Max. T-Line
Pressure
MPa (PSI)
7 (1020)

Approx. Mass kg (lbs.)


DRT Type
4.7 (10.4)

DRG Type
3.4 (7.5)

Model Number Designation


F-

DR

Special
Seals

Series
Connection

Type of
Mounting

F:
Special
seals for
phosphate
ester
type
fluids
(Omit if
not
required)

DR:
Rotary
Type
Directinal
Valve

-02

T:
Threaded
Connection

G:
Sub-plate
Mounting

-2

Valve No. of Valve


Size
Position

Spool-Spring
Arrangement

Spool
Type

-A

-R

A:
Reversing
Dog

02
2

D:
No-spring
Detented

B:
Reversing
Dog &
Manual
C:
Manual

02

-20

Operation
Drain
Type
Connection

None:
Intrenal
Drain
R:
External
Drain

Design
Number

20

20

Design
Standards
None: Japanese
Std. "JIS"
80: European
Design Std.
90: N. American
Design Std.
None: Japanese
Std. "JIS" &
European
Design Std.
90: N. American
Design Std.

Note: When selecting the Model type, be sure to give the model number from the following Graphic Symbols.
No combinations other than those in the table below are allowed.

Graphic Symbols
No. of Position
Operation
Type

2-Position Type
Reversing Dog
Operation
#1

Graphic
Symbols
Model No.

DR -02-2D2-A

3-Position Type

Reversing Dog &


Manual Operation

#3

#1

#3

DR -02-2D2-B

Mechanically Operated Directional Valves

When a back pressure of more than 3 MPa (435 PSI) is generated in the tank port, be sure to use External Drain Type.

Manual
Operation

Manual
Operation

#1

#1

#3

DR -02-2D2-C

#2 #3
A
B

DR -02-3D4-C

Instructuions
Changeover Torque
When the pressure of pressure port "P" and cylinder port "A" (or "B") is set to 7 MPa
(1020 PSI), the valve changeover torque will be as right side table:
2-Way directional valves
Be sure to use the External Drain Type Valve of spool type "2" and plug the tank port.

Mechanically Operated Directional Valves

Changeover Torque
Tank Port Back Pres.
Torque
MPa (PSI)
Nm (in. 1bs.)
0
1.0 (8.9)
3 (435)
4.8 (42.5)

441

Sub-plates
Japanese Standard "JIS"
Sub-plate
Thread
Model Numbers
Size
DRGM-02-20
Rc 1/4
DRGM-02X-20
Rc 3/8
DRGM-02-R-20
Rc 1/4
DRGM-02X-R-20
Rc 3/8

Drain
Connection
For Internal
Drain
For External
Drain

European Design Standard


Sub-plate
Thread
Model Numbers
Size
DRGM-02-2080
1/4 BSP.F
DRGM-02X-2080
3/8 BSP.F
DRGM-02-R-2080
1/4 BSP.F
DRGM-02X-R-2080 3/8 BSP.F

N.American Design Standard


Sub-plate
Thread
Model Numbers
Size
DRGM-02-2090
1/4 NPT
DRGM-02X-2090
3/8 NPT
DRGM-02-R-2090
1/4 NPT
DRGM-02X-R-2090
3/8 NPT

Approx.
Mass
kg (1bs.)

1.9 (4.2)

Sub-plates are available. Specify the sub-plate model number from the table above.
When sub-plates are not used, the mounting surface should have a good machined finish.

Mounting Bolts
The Sub-plate Mounting Type Valves (DRG-02) only are furnished with the following mounting bolts.
Socket Head Cap Screw (5 Pcs.)

Model
Numbers

Japanese Standard "JIS"


European Design Standard
M8 45 Lg.

DRG-02

N. American Design Standard


5/16-18 UNC

1-3/4 Lg.

Pressure Drop

0.3

Viscosity

20

mm2/s 15
SSU

0.1
Factor

16 L /min

12

2
Flow Rate

U.S.GPM

56
(2.20)
30
(1.18)

Cylinder Port "B"

90

100

Position #1

45

45

11 (.43) Dia.
Through
17.5 (.69)
C' bore
2 Places

2
R1 47)
.
(R

134(5.28)

110
(4.33)

"C" Thd.
4 Places

Type "B": Reverseing Dog and


Manual Operation
45

Type "C": Manual Operation

45

1.50)
R38(R

DIMENSIONS IN
MILLIMETRES (INCHES)

R105(R4.13)

R105(R4.13)
32(1.26)
30
Dia.
(1.18)
Position #1

Position #3
22.5

32(1.26)
Dia.

22.5

30
(1.18)
Position #1

For other dimensions, refer to "Reversing Dog Operation".

442

80

Position #3

5.2(.20)
16(.63)

36

"C" Thd.
Rc 1/4
1/4 BSP.F
1/4 NPT

70

8(.31) Dia.

Pressure Port "P"

Model Numbers
DRT-02- D - -20
DRT-02- D - -2080
DRT-02- D - -2090

60

R38
(R1.50)

58.5
(2.30)
43
(1.69)

80(3.15) Dia.

76(2.99) Dia.

76.5

80(3.15) Dia.

Tank Port "T"

36

50

2. For any other specific gravity (G'), the pressure drop ( P') may be obtained
from the formula below.
P' = P (G'/0.850)

151.5
(5.96)

Drain Port "Y"


"C" Thd.
External drain type
only has drain port.

Cylinder Port "A"

40

Type "A" : Reversing Dog Operation

DRT-02- D - -20/2080/2090

76.5

30

10

20

77 98 141 186 232 278 324 371 417 464


0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30

10
( 3. 0
94
)

1. For any other viscosity, multiply by the factors in the table below.

0.2

Pressure Drop Curve No.


P A
B T
P B
A T

Valve
Type
2D2
3D4

10 26
(1.02)

40

Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU) ,


Specific Gravity 0.850
1
0.4

MPa

50(1.97)
Dia.

Pressure Drop P

PSI
60

Mechanically Operated Directional Valves

Position #3
22.5

22.5
Neutral Position #2

DIRECTIONAL CONTROLS
DRG-02- D - -20/2090
Type "A": Reversing Dog Operation

Cylinder Port "B"


Cylinder Port "A"

R38

33.4(1.31)

Pressure Port "P"

45

45

8(.31) Dia.
12(.47)

106(4.17)
Dia.

Tank Port "T"

. 50
(R1

26
(1.02)

82.6(3.25) Dia.

Position #3
Position #1

50(1.97) Dia.

103.5
(4.07)
25
63
(2.48) (.98)
42
(1.65)

8.8(.35) Dia. Through


14(.55) C' bore
5 Places

Mounting Surface
(O-Rings Furnished)

For information on Type "B": reversing Dog and Manual Operation and Type "C": Manual Operation, see DRT-02 on the previous page.

"H" Dia.

"E" Thd.
16(.63) Deep
5 Places

Sub-plate
Model Numbers

"D" Thd.

10 10

22.5
36

"C" Thd.
4 Places

22
(.87)
11.2
(.44)

82.6(3.25)

22.5

"F" Dia.
4 Places

25
(.98)

151
(5.94)
127
(5.00)

"C" Thd.

"D" Thd.

"E" Thd.

106(4.17)

mm (Inches)
F

Rc 1/4
Rc 3/8

M8

11 (.43)

DRGM-02-2080
DRGM-02X-2080

1/4 BSP.F
3/8 BSP.F

M8

11.7 (.46)

DRGM-02-2090
DRGM-02X-2090

1/4 NPT
3/8 NPT

5/16-18 UNC

11 (.43)

DRGM-02-R-20
DRGM-02X-R-20

Rc 1/4
Rc 3/8

Rc 1/4

M8

11 (.43)

11 (.43)

DRGM-02-R-2080
DRGM-02X-R-2080

1/4 BSP.F
3/8 BSP.F

1/4 BSP.F

M8

11.7 (.46)

11.7 (.46)

DRGM-02-R-2090
DRGM-02X-R-2090

1/4 NPT
3/8 NPT

1/4 NPT

5/16-18 UNC

11 (.43)

11 (.43)

DRGM-02-20
DRGM-02X-20

R12(R.47)

11(.43) Dia. Through


17.5(.69) C' bore
2 Places

36

Remarks

Mechanically Operated Directional Valves

DIMENSIONS IN
MILLIMETRES (INCHES)

Sub-plates : DRGM- 02 - -20/2080/2090


02X

62.7(2.47)

For Internal Drain

Mechanically Operated Directional Valves

For External Drain

443

List of Seals
DRT-02- D - -20/2080/2090

16

17

10

11

7
12
5
15
3
14
1
13
2

Item

Name of Parts

Part Numbers

Qty.

14

O-Ring

SO-NB-G35

15

O-Ring

SO-NA-P16

Remarks
Included in Seal Kit
(Kit No.: KS-DRT-02-20)

DRG-02- D - -20/2090

18

12

11

7
6
13
2
16
15

19

14
1

15

Item

444

17

Name of Parts

Part Numbers

Qty.

15

O-Ring

SO-NB-G35

16

O-Ring

SO-NA-P16

17

O-Ring

SO-NB-P16

Remarks
Included in Seal Kit
(Kit No.: KS-DRG-02-20)

Mechanically Operated Directional Valves

DIRECTIONAL CONTROLS
Cam Operated Directional Valves
These valves may be used to shift the direction of oil flow by depressing the spool by way of a cam.

Specifications

Threaded Connection
DCT-01-2B -40
DCT-03-2B -50

Max. Flow
L /min (U.S.GPM)

Sub-plate Mounting
DCG-01-2B -40
DCG-03-2B -50

30 (7.9)
100 (26.4)

Max. Operating
Pressure
MPa (PSI)
21 (3050)
25 (3630)

Max. T-Line
Pressure
MPa (PSI)
7 (1020)
10 (1450)

Approx. Mass kg (lbs.)


DCT Type
1.1 (2.4)
4.5 (9.9)

DCG Type
1.1 (2.4)
3.8 (8.4)

Max. flow indicates the ceiling flow which does not affect the normal function (changeover) of valves.

Model Number Designation


FSpecial
Seals
F:
Special
seals for
phosphate
ester
type
fluids
(Omit if
not
required)

DC

-01

-2

No. of
Series
Type of Valve
Valve
Number Connection Size
Position

DC:
Cam
Operated
Directional
Valve

T:
Threaded
Connection

03
B:
Spring Offset

01

-R

Spool
Type

01

2
G:
Sub-plate
Mounting

Spool-Spring
Arrangement

-40

None
Normal
Position

DC -01
only

40

50

3
40

Design
Standards

Design
Number

Roller Position

Mounting
Surface
50

03

None: Japanese
Standard "JIS"
80: European
Design Standard
90: N. American
Design Standard
None: Japanese
Standard "JIS" &
European Design
Standard
90: N. American
Design Standard

Mechanically Operated Directional Valves

Model Numbers

Sub-plates
Valve
Model
Numbers
DCG-01

DCG-03

Japanese Standard "JIS"

European Design Standard


Sub-plate
Model Numbers

N. American Design Standard


Thread
Size

Approx.
Mass
kg (1bs.)

DSGM-01-3190

1/8 NPT

0.8 (1.8)

DSGM-01X-3190

1/4 NPT

0.8 (1.8)

DSGM-01Y-3190

3/8 NPT

0.8 (1.8)

DSGM-03-2190

3/8 NPT

3.0 (6.6)

1/2 BSP.F

DSGM-03X-2190

1/2 NPT

3.0 (6.6)

3/4 BSP.F

DSGM-03Y-2190

3/4 NPT

4.7 (10.4)

Sub-plate
Model Numbers

Thread
Size

Thread
Size

DSGM-01-31

Rc 1/8

DSGM-01-3180

1/8 BSP.F

DSGM-01X-31

Rc 1/4

DSGM-01X-3180

1/4 BSP.F

DSGM-01Y-31

Rc 3/8

DSGM-03-41

Rc 3/8

DSGM-03-2180

3/8 BSP.F

DSGM-03X-41

Rc 1/2

DSGM-03X-2180

DSGM-03Y-41

Rc 3/4

DSGM-03Y-2180

Sub-plate
Model Numbers

Sub-plates are available. Specify the sub-plate model number from the table above.
When sub-plates are not used, the mounting surface should have a good machined finish.

Mechanically Operated Directional Valves

445

Mounting Bolts
Socket head cap screws in the table below are included.
Socket Head Cap Screw

Model
Numbers

Japanese Standard "JIS"


European Design Standard
M5

DCT-01

N. American Design Standard

45 Lg.

No. 10-24 UNC

DCG-01

M5

45 Lg.

No. 10-24 UNC

DCG-03

M6

35 Lg.

1/4-20 UNC

Tightening Torque
Nm (in. 1bs)

Qty.

1-3/4 Lg.

1-3/4 Lg.

1-1/2 Lg.

5-7

(43-60)

5-7

(43-60)

12-15 (105-130)

Direction of Oil Flow for Roller Position


Roller Position and Direction of Oil Flow

Model
Numbers

Graphic Symbols

Roller Stroke from Offset Position mm(Inches)


Depressed

Extended(Offset)

DCT -01-2B2
DCG

DCT -01-2B3
DCG

DCT -01-2B8
DCG

DCT -03-2B2
DCG

DCT -03-2B3
DCG

DCT -03-2B8
DCG

P
A

B
T

P
B

All ports blocked

3 .8
(.150)
P
A

B
T

4.6
(.181)

9.5
(.374)

3 .8
(.150)

A
T

4.6
(.181)

P
B
A&T ports blocked

P
B

All ports open

A
T

9.5
(.374)

P
A
B&T ports blocked

3 .8
(.150)
P
B

A
T

9.5
(.374)
B
T

P
A

All ports blocked

3.4 3.8
(.134) (.150)
P
B

A
T

P
A

All ports open

3 .0
(.118)
P
A
B&T ports blocked

7
(.276)

4.0
(.157)

7
(.276)

All ports
blocked

3 .6
(.142)

B
T

P
B
A&T ports blocked

4.7
(.185)

7
(.276)

Instructions
Valve Type "2B8"
Tank port "T" functions as a drain port. Directly connect it to the reservoir.
[Max. allowable back pressure 0.35 MPa (50 PSI)].
Actuation Force
Actuation Force

1bf
40

N
200
150

20
0

100
50
0

Force

0
0

2.5
500

5.0

7.5
1000

10

MPa

1500 PSI

T-Line Back Pressure

446

Mechanically Operated Directional Valves

DIRECTIONAL CONTROLS
Pressure Drop

Pressure drop curves based on viscosity of 35 mm2 /s (164 SSU) and specific gravity of 0.850.
DCT
-01
DCG
MPa
1.2

Pressure Drop

PSI
150

0.8

100

Model Numbers

1
2

DCT-01-2B2
DCT-01-2B3
DCT-01-2B8
DCG-01-2B2
DCG-01-2B3
DCG-01-2B8

50

0.4

0
0
0

10
2

30 L /min

20
4
Flow Rate

Pressure Drop Curve No.


A B T P B A T
1

2
2

2
2

8 U.S.GPM

DCT
-03
DCG
350

MPa
2.5

300

Pressure Drop

2.0

Model Numbers

250
200
150

DCG-03-2B2
DCG-03-2B3
DCG-03-2B8

1.5
5
6
4

1.0

100
0.5
50
0

0
0
0

20

40

10

60

80

15
20
Flow Rate

120 L /min

100
25

30

U.S.GPM

Pressure Drop Curve No.


A B T P B A T
2

Mechanically Operated Directional Valves

PSI

For any other viscosity, multiply the factors in the table below.
Viscosity

mm2/s 15

20

30

40

50

60

70

80

90

100

SSU 77 98 141 186 232 278 324 371 417 464


Factor
0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30

For any other specific gravity (G'), the pressure drop ( P') may be obtained
from the formula below.
P' = P (G'/G) where, P is a value on the above chart and G is 0.850.

Mechanically Operated Directional Valves

447

35.5
(1.40)
28.5
(1.12)

8.5
(.33)

5.5 (.22) Dia. Through


9.5 (.37) C' bore
3 places

40.5
(1.59)
29
(1.14)
19
(.75)

Pressure Port "P"


"C" Thd.
Cylinder Port "A"
"C" Thd.
0.75
(.03)

10.25
(.40)
22.25
(.88)
32.5
(1.28)
48
(1.89)

55.8
(2.20)

9
(.35)

7.75
(.31)

DCT-01-2B - -40/4080/4090

Cam and Roller Travel

Tank Port "T"


"C" Thd.

53
38.5
(2.09)
(1.52)
Fully Extended
110 (4.33)

17 (.67) Dia.Roller

Height of Cam
9.5(.37)
x.5
0

Cylinder Port "B"


"C" Thd.

Max.
66 (2.60)

Position "Y"
24
(.94)

2
(.08)

Ma

25
(.98)
38
(1.50)
49
(1.93)

4
(.16)

Position " R"

Normal Position

Cam

T
13.5
(.53)

Stroke
9.5
(.37)
Extended
(Offset)

Model Numbers
DCT-01-2B - -40
DCT-01-2B - -4080
DCT-01-2B - -4090

65
(2.56)

Note: When mounting the valve, be sure to use two mounting holes marked with

2
(.08)

10
(.39)

54
(2.13)
44
(1.73)
27
(1.06)

7 (.28) Dia. Through


11 (.43) C' bore
4 places

Height of Cam
7 (.28)

Ma x
.50

2
(.08)

27
(1.06)
46
(1.81)
70
(2.76)

Fully Extended
73.3 (2.89)
Fully Extended
158.6 (6.24)

Cylinder Port "B"


"C" Thd.
Tank Port "T"
"C" Thd.

Cam

7
(.28)

26.8
(1.06)
27
(1.06)
35.3
(1.39)
85.3
(3.36)
21.8
(.86)

19
(.75)

448

Pressure Port "P"


"C" Thd.

Cam and Roller Travel

6
(.24)

18 (.71) Dia.Roller

12
(.47)

56.8
(2.24)
50
(1.97)

46.2
(1.82)

Chain line indicates the


Model DCT-03-2B -R.

"C" Thd.
Rc 1/8
1/8 BSP.F
1/8 NPT

DIMENSIONS IN
MILLIMETRES (INCHES)

DCT-03-2B - -50/5080/5090
Cylinder Port "A"
"C" Thd.

Depressed

92
(3.62)

Mechanically Operated Directional Valves

Depressed
8.2 (.32)
Max. Stroke

Extended
(Offset)

Model Numbers
DCT-03-2B - -50
DCT-03-2B - -5080
DCT-03-2B - -5090

"C" Thd.
Rc 3/8
3/8 BSP.F
3/8 NPT

DIRECTIONAL CONTROLS
Mounting Surface: ISO 4401-AB-03-4-A

DCG-01-2B - - 40/4090
40.5
(1.59)

Pressure Port "P"

31
(1.22)
32.5
(1.28)
48
(1.89)

55.8
(2.20)
8.5
(.33)

15.5
(.61)
0.75
(.03)
7.75
(.31)

35.5
(1.40)
28.5
(1.12)

Cylinder Port "B"

Cylinder Port "A"

53
(2.09)

17(.67) Dia. Roller

5.5 (.22) Dia. Through


9.5 (.37) C' bore
4 places

Fully Extended
110 (4.33)

Tank Port "T"

Mounting Surface
(O-Rings Furnished)

65
(2.56)

Note1: For the cam and roller travel, see DCT-01 in the previous page.
Note2: For the valve mounting surface dimensions, see the dimensional drawing of
the sharable sub-plate in page 356.

DIMENSIONS IN
MILLIMETRES (INCHES)

Mounting Surface: ISO 4401-AC-05-4-A

DCG-03-2B - - 50/5090

12
(.47)

54
(2.13)

73.3
50.8
(2.89)
(2.00)
Fully Extended
158.6 (6.24)

Tank Port "T"

27
(1.06)
35.3
(1.39)
59
(2.32)

6
(.24)

2
(.08)

18 (.71) Dia. Roller

Cylinder Port "B"


7 (.28) Dia. Through
11 (.43) Dia. Spotface
4 places

32.5
(1.28)
46
(1.81)
70
(2.76)

56.8
(2.24)
50
(1.97)

46.2
(1.82)

2
(.08)

Chain line indicates the


Model DCG-03-2B -R

Pressure Port "P"

Mechanically Operated Directional Valves

13.5
(.53)

Cylinder Port "A"

25
(.98)
38
(1.50)
49
(1.93)

4
(.16)

Position " R"

Normal Position

3
(.12)

Position "Y"

19
(.75)

92
(3.62)

Mounting Surface
(O-Rings Furnished)

. Although the tank port is shown on the left in our sub-plate, either may be used.
Note1: For the cam and roller travel, see DCT-03 in the previous page.
Note2: For the valve mounting surface dimensions, see the dimensional drawing of
the sharable sub-plate in page 373.

Mechanically Operated Directional Valves

449

List of Seals
DCT-01-2B - -40/4080/4090
DCG-01-2B - -40/4090
12

16 13

14

15

14

List of Seal Kit No.


Part Numbers

Valve Mdel Numbers


DCT-01-2B - -40/4080/4090
DCG-01-2B - -40/4090

Quantity

Item

Name of Parts

DCT-01

DCG-01

13

O-Ring

SO-NA-P5

14

O-Ring

SO-NB-P18

15

O-Ring

SO-NB-P9

Seal Kit Numbers


KS-DCT-01-40
KS-DCG-01-40

Note: When ordering the o-rings, please specify the seal kit number
from the table right.

DCT-03-2B - -50/5080/5090
DCG-03-2B - -50/5090
16

20

19

17
21
15
23
22

13

18

12 8

14

11

10

List of Seal Kit No.


Item

Name of Parts

Part Numbers

11

O-Ring

Quantity
DCT-03

DCG-03

SO-NB-P21

2
1

12

O-Ring

SO-NA-P6

13

Back Up Ring

SO-BE-P6

14

O-Ring

SO-NB-A014

Valve Mdel Numbers


DCT-03-2B - -50/5080/5090
DCG-03-2B - -50/5090

Note: When ordering the seals, please specify the seal kit number
from the table right.

450

Mechanically Operated Directional Valves

Seal Kit Numbers


KS-DCT-03-50
KS-DCG-03-50

DIRECTIONAL CONTROLS

Poppet Type Directional Valves

Valve Type

Poppet Type Solenoid


Operated Directional
Valves

Graphic Symbols

B
b

a
P

Max.
Operating
Pressure
MPa (PSI)

31.5
(4570)

Maximum Flow
5
10

10

20

50

100

200

500 1000
L/min

453

DSLG01

25
(3630)
A

U. S. GPM
100
200

DSLHG04

Multi Purpose
Control Valves
T

50

Page
1

DSLHG06

459

DSLHG10
21
(3050)

Solenoid Operated
Poppet Type
Two-Way Valves

.5

CDSC01

CDSC03

480
Y

14
(2030)

CDST03

CDSG03

DSPC01
Shut-off Type Solenoid
Operated Directional
Valves

25
(3630)

DSPG01
489
DSPC03

DSPG03

Poppet Type Directional Valves

451

Mounting Surface
Mounting surfacedimensions conform to ISO standard discribed in below table.
Name

Model Number

Shut-off Type Solenoid


Operated Directional
Valves

Multi Purpose
Control Cavles

ISO Code of Mounting Surface

DSPG-01

ISO 4401-AB-03-4-A

DSPG-03

ISO 4401-AC-05-4-A

DSPC-01

ISO 7789 20-01-0-93

DSPC-03

ISO 7789 27-01-0-93

DSLHG-04

ISO 4401-AD-07-4-A

DSLHG-06

ISO 4401-AE-08-4-A

DSLHG-10

ISO 4401-AF-10-4-A

Interchangeability in Installation between Current and New Design


Model change has been made on the following products.
The difference between current and new design has been described on the paragraph of Interchangeability in Installation
between Current and New Design. Refer to relevant pages on each series.

Model Numbers

Name

New

Current

Multi Purpose
Control Valves
Solenoid Operated Poppet Type
Two-Way Valves
Shut-offf Type Solenoid
Operated Directional Valves

Mtg. Interchangeability

Page

Main changes

DSLHG-04- - -12
DSLHG-06- - -12
DSLHG-10- - -12

DSLHG-04- - -13
DSLHG-06- - -13
DSLHG-10- - -13

Yes

Pilot valve (DSG-01)


changed to design.

CDS -03 -C- -20

CDS -03 -C- -21

Yes

488

The change of
solenoid ratings.

DSP -01-C- -10

DSP -01-C- -20

Yes

The change of
solenoid.

Solenoid
Solenoid connector (DIN connector)
The solenoid connector is in accordance with the
international standard ISO 4400 (Fluidpower System
and components-Three-Pin electrical plug connectorsCharacteristics and requirements.).

AC Solenoid
50-60 Hz common service solenoids do not require rewiring when the applied frequency is changed.

DC Solenoid (

-series Solenoid)

-series DC Solenoid which has a reputation for


excellent DC control is employed.
1. The spark between the relay contacts has been
eliminated and therefore the valve can be operated
by miniature relays.
2. The surge voltage is approximately 10 % of that
normally experienced.
3. Time lag on de-exercitation is reduced by
approximately 50 %.

452

R Type Models with Current Rectifier and DC Solenoid


Specially designed DC solenoids and receptacle (or
connector) containing AC-DC rectifier and transient
peak suppressor are provided. Connection to be made
to AC power source as with conventional AC solenoid.
Remarkably high reliability and long life and other
advantages including quiet valve operation. No overheating of coil due to the spool sticking and protection
against transient voltage peaks are assured.

Insulation Class of Solenoid


Model Numbers

Insulation Class

DSLG-01
DSLHG-04/06/10
CDSC-01
CDS -03
DSP -01/03

Poppet Type Directional Valves

Class H

DIRECTIONAL CONTROLS

Poppet Type Directional Valves


These are Solenoid Operated Directional Valves of No Leak Type developed with the aim of responding the demand of
the age including energy saving. Because these valves are of no leak type they allow the low viscosity hydraulic fluids to
be used as well as the circuit construction which cannot be used by the conventional spool type directional valves because
of too much internal leak of pressure oil. The use of the low viscosity hydraulic fluids reduces the pressure loss which can
arise from the passage resistance of the hydraulic fluids, leading to the system energy saving.

Poppet Type Solenoid Operated Directional Valves


High Response High Reliability
Because these valves are of poppet type, there is no overlap, high
response can be achieved. At the same time, hydraulic lock is eliminated.

ISO Comformant Mounting Surface


Because the mounting surface conforms to ISO 4401-AB-03-4-A, there
is an interchangeability with the conventiona l valves. This makes it
possible to use these valves in combination with 01 Series Modular
Valves.

Specifications
Model Numbers

Max.
Operating
Pressure
L /min
MPa
(PSI)
(U.S.GPM)
Max.
Flow

Max. TLine Back


Pressure
MPa
(PSI)

Max.
Changeover
Frequency
min-1
{Cycles/Min}

Internal leakage

Approx.
Mass

cm /min
(cu. in./min)

Graphic
Symbols

kg
(lbs.)

DSLG-01-3-C- -N-11

DSLG-01-3-O- -N-11

16
(4.2)

31.5
(4570)

16
(2320)

240

Or Less
0.5 1
(.03)

1.9
(4.2)

b
P

Or Less
1 2
(.06)

DSLG-01-4-O- -N-11

1. This is the leakage towards "T" port in A port block at "P" port pressure 14 MPa (2030 PSI).
2. This is the leakage towards "T" port in AB port block at "P" port pressure 14 MPa (2030 PSI).

3.7
(8.2)

T
A

Poppet Type Solenoid Operated Directional Valves

No Leak
Sheet type seal has been adopted and internal leak is greatly reduced.

Solenoid Ratings
Electric
Source

Coil
Type

DC
(K Series)

D12
D24
R100
R200

AC DC
Rectified

Frequency
(Hz)

50/60
50/60

Current & Power


at Rated Voltage

Voltage (V)
Source
Rating
12
24
100
200

Serviceable
Range
10.8
21.6
90
180

13.2
26.4
110
220

Holding
(A)
2.45
1.23
0.33
0.16

Power
(W)
29
29

Poppet Type Solenoid Operated Directional Valves

453

Model Number Designation


F-

DSLG

-01

-4

Valve
Size

Special Seals

Series Number

F:
Special Seals
for Phosphate
Ester Type
Fluids
(Omit if not
required)

DSLG :
Poppet Type
Solenoid Operated
Directional Valve
(Sub-plate Mtg.)

-O

Number
of Port

3: 3 Port
01
4: 4 Port

-D24

-N

-11

Function

Coil Type

Type of Electrical
Conduit Connection

Design
Number

O:
Normally Open
C:
Normally Closed

DC
D12, D24
N:
Plug-in Connector

11

O:
Normally Open

AC DC
R100
R200

Design
Standards

Refer to

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard
90 ............... N. American Design Standard

Sub-plate
European Design Std.

Japanese Standard "JIS"

Piping
Size
1/8
1/4
3/8

N. American Design Std.

Sub-plate
Model No.

Thread
Size

Sub-plate
Model No.

Thread
Size

Sub-plate
Model No.

Thread
Size

Approx.
Mass
kg (lbs.)

DSGM-01-31
DSGM-01X-31
DSGM-01Y-31

Rc 1/8
Rc 1/4
Rc 3/8

DSGM-01-3180
DSGM-01X-3180

1/8 BSP.F
1/4 BSP.F

DSGM-01-3190
DSGM-01X-3190
DSGM-01Y-3190

1/8 NPT
1/4 NPT
3/8 NPT

0.8 (1.8)
0.8 (1.8)
0.8 (1.8)

Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should
have a good machined finish.

Mounting Bolts
Four socket head cap screws in the table below are included.
Descriptions
Japanese Standard "JIS"
European Design Standard
N. American Design Standard

Socket Head Cap Screw (4 pcs. )


M5

45 Lg.

No. 10-24 UNC

1-3/4 Lg.

Tightening Torque
5-7 Nm (44-62 in. lbs.)
[Applicable to working pressure more than
25 MPa (3630 PSI) : 6-7 Nm (53-62 in. lbs.)]

Instructions
Operating Force by Manual Actuator

Solenoid Shifting
On double solenoid valves do not energise both at the
same time.
Valve Tank Port
Avoid connecting the valve tank port to a line with
possible surge pressure.
Operating Force by Manual Actuator
Take care as the operating force by the manual actuator
increases in proportion to the tank line back pressure.
(See the graph right.)

454

Operating force

Mounting
No mounting restrictions for any models.

lbs.
30

N
150

20

100

10

50

0
0

1.0

100

2.0

200

300

3.0

400

Tank Line Back Pressure

Poppet Type Solenoid Operated Directional Valves

4.0 MPa

500

PSI

DIRECTIONAL CONTROLS
Pressure Drop
Hydraulic Fluid: Viscosity 35 mm2 /s (164 SSU), Specific Gravity 0.850
4 P o r t V a lv e
PSI
350

3 P o r t V a lv e
MPa
2.5

PSI
350

2.0

300

P
200

1.5

Pressure Drop

Pressure Drop

b
P

b
P

2.0

300

MPa
2.5

1.0

P A
P B

100
0.5
0

200

1.5

1.0

P A

100

A T
B T

10

0.5

0
0

15 16 L /min

A T

U.S.GPM

10

Flow rate

1516 L /min

U.S.GPM

Flow rate

Viscosity

mm2/s
SSU

Factor

15

20

30

40

50

60

70

80

90

100

77

98

141 186 232 278 324 371 417 464

0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30

For any other specific gravity (G'), the pressure drop ( P') may be
obtained from the formula below.
P'= P (G'/0.850)

Changeover Time
Changeover time varies according to hydraulic circuit of the model actually used and conditions. An example of
measurement is given in the figure below.
Test Circuit and Conditions

Result of Measurement
(AC

(DC Solenoid)
ON

Current
Waveform

DC Rectified)

Current
Waveform

ON

OFF

OFF
T1

T1

T2

Pressure Waveform

T2

Pressure Waveform

Note: Alternate long and short dash lines in the pressure waveform figures indicate the
waveforms for Normally Closed Type 3 Port Valves.

Poppet Type Solenoid Operated Directional Valves

For any other viscosity, multiply the factors in the table below.

Presssure Detector

Solenoid
Type
DC

Pressure: 21 MPa (3050 PSI)


Flow Rate: 16 L /min (4.2 U.S.GPM)
Voltage: Rated voltage

AC DC
Rectified

Model Numbers
DSLG-01-4-O-D
DSLG-01-3-O-D
DSLG-01-3-C-D
DSLG-01-4-O-R
DSLG-01-3-O-R
DSLG-01-3-C-R

Time (ms)
T1
T2
30
55
55
30
70
25
55
150
150
55
70
150

Poppet Type Solenoid Operated Directional Valves

Remarks
4 port valve, normally open
3 port valve, normally open
3 port valve, normally closed
4 port valve, normally open
3 port valve, normally open
3 port valve, normally closed

455

Mounting Surface:
ISO4401-AB-03-4-A

4 Port Valve

Normally Open: DSLG-01-4-O- -N-11/1190

DIMENSIONS IN
MILLIMETRES (INCHES)

Pressure Port "P"


5.5(.22) Dia. Through
9.5(.37) C' bore
4 Places
110
(4.33)

Cylinder Port "B"

31
(1.22)
32.5
(1.28)

0.75
(.03)

40.5
(1.59)

Tank Port "T"


Cylinder Port "A"

263
(10.35)
96.5
(3.80)

Cable Departure
Cable Applicable:
Outside Dia. . . . . . . 8-10 mm (.31 - .39 in.)
Conductor Area . . . Not Exceeding 1.5 mm2
(.0023 Sq. in.)
48
(1.89)
F

Mounting Surface
(O-Rings Furnished)

Model Numbers

60
(2.36)

SOL b

32
(1.26)

38
(1.50)

SOL a

62.3
(2.45)

53.5
(2.11)

Four positions of cable


departure are available in 90
increments.

The connector can be moved to various


positions by loosening the "Lock Nut".
After location tighten "Lock Nut".

Lock Nut
Tightening Torque:
10.3 - 11.3 Nm
(90 - 100 IN. lbs.)

37.5
(1.48)

118
(4.65)

22
(.87)

Manual Actuator
6 (.24) Dia.

Dimensions mm (Inches)
C

DSLG-01-4-O-D -N

108
64
39
27.5
(4.25) (2.52) (1.54) (1.08)

DSLG-01-4-O-R -N

111
57.2
51
34
(4.37) (2.25) (2.01) (1.34)

The information on 3 Port Valves is provided in the following page.


Note: For the valve mounting surface dimensions, see the dimensional drawing of the sharable sub-plate in page 356.

456

Poppet Type Solenoid Operated Directional Valves

DIRECTIONAL CONTROLS
Mounting Surface:
ISO4401-AB-03-4-A

3 Port Valves
DIMENSIONS IN
MILLIMETRES (INCHES)
N o r m a lly O p e n T y p e :
DSLG-01-3-O- -N-11/1190
Cylinder Port "A"
Cylinder Port "A"

31

22.5
(.89)

5.5(.22) Dia. Through


9.5(.37) C' bore
4 Places

Cable Departure
151.5
(5.96)
29.5
(1.16)

151.5
(5.96)
72.5
(2.85)

C
SOL a

28
(1.10)

28
(1.10)
70
(2.76)

38
(1.50)
52
(2.05)
55.1
(2.17)

SOL b

55.1
(2.17)
52
(2.05)
38
(1.50)

Mounting Surface
(O-Rings Furnished)

Cable Departure

5.5(.22) Dia. Through


9.5(.37) C' bore
4 Places

Tank Port " T"

13.5
(.53)

Mounting Surface
(O-Rings Furnished)

Model Numbers

70
(2.76)

13.5
(.53)

Dimensions mm (Inches)
C

DSLG-01-3- -D -N

104
(4.09)

64
(2.52)

39
(1.54)

DSLG-01-3- -R -N

107
(4.21)

57.2
(2.25)

51
(2.01)

Poppet Type Solenoid Operated Directional Valves

Tank Port " T"

32.5
(1.28)

40.5
(1.59)

0.75
(.03)

Pressure Port "P"

86
(3.39)

(1.22)

40.5
(1.59)

(1.22)

0.75
(.03)

Pressure Port "P"

32.5
(1.28)
31

N o r m a lly C lo s e d T y p e :
DSLG-01-3-C- -N-11/1190

Cable departure position can be changed. See "4 Port Valves" in the previous page for the details.
Note: For the valve mounting surface dimensions, see the dimensional drawing of the sharable sub-plate in page 356.

Poppet Type Solenoid Operated Directional Valves

457

List of Seals, Solenoid Ass'y and Connectors


4 Port Valve
24 25
27 18 42 40 41

23

28

21
20

24 21 23 25 11 12 13

14 16 15 19

3 Port Valve
8

10

25 28

List of Seals

Change of supply voltage

Item

Name of Parts

Part Numbers

10
11
12
13
14
15
16
25

O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
Back Up Ring
O-Ring

SO-NB-P18
SO-NB-P14
SO-NB-P12
SO-NB-P11
SO-NB-P9
SO-NA-P5
2705-VK414322-8
SO-NB-P18

Quantity
4 Port Valve 3 Port Valve
2
2
2
4
2
2
2

1
1
1
1
3
1
1
1

The supply voltage can be changed by replacing the


coil 21 only.

List of Seal Kits


Valve Model Number s
DSLG-01-3-O- -N-11
DSLG-01-3-C- -N-11
DSLG-01-4-O- -N-11

Seal Kit Numbers


KS-DSLG-01-3-N-11
KS-DSLG-01-4-N-11

Note 1: O-Ring of item 25 are included in solenoid assembly.


2: When ordering the seals, specify the seal kit number from the table
right.

List of Solenoid Ass'y and Connectors


Valve Model No .

458

20 Solenoid Ass'y No.

21 Coil No.

DSLG-01- - -D12-N-11

SD1L-12-N-20

C-SD1-12-N-60

DSLG-01- - -D24-N-11

SD1L-24-N-20

C-SD1-24-N-60

DSLG-01- - -R100-N-11

SD1L-100-N-20

C-SR1-100-N-60

DSLG-01- - -R200-N-11

SD1L-200-N-20

C-SR1-200-N-60

27 Connector No.

28 Connector No.

GDM-211-A-11

GDM-211-B-11

GDME-211-R-A-10

GDME-211-R-B-10

Poppet Type Solenoid Operated Directional Valves

DIRECTIONAL CONTROLS

Multi Purpose Control Valves


The Yuken Multi-Purpose Control Valves Comply with The Needs of Reducing Cost and
Size of Your Machine
YUKEN's Multi Purpose Control Valve s are compound valves composed of the main valve having four poppets, 1/8
Solenoid Operated Directional Valves for pilot and Pilot Selector Valves. This valve is multifunctionalized by having
individual poppet had functions such as directional control, flow control or pressure control according to the combination
of the main valve and pilot selector valve.

Features
Multi-purpose control valves
The valves combine three functions of directional control, flow control
and of pilot operated check valve (or counterbalance valve). The valves
contribute for reducing a number of valves in applications and space for
installation and then eventually leads to reduction in size and cost of your
machines.

E
Multi Purpose Control Valves

Quick response, High reliability


Changeover response time is very quick as the valves are poppet type,
there is no over-lap.
No hydraulic lock occurs as there is no leakage of pressurised oil from
the seat parts.
Easy to reduce shock in your hydraulic system
By selecting proper diameter of orifice for pilot, the open/close timing
of the flow passage can be set freely. Therefore, smooth starting and
stopping of actuator can be done combined with using shockless type
poppet. Noise of ON/OFF and vibration of piping in hydraulic system
can be also reduced.
For regenerative circuit
4 position-4 way type, which is to compose regenerative circuit, is
available. By adopting regenerative circuit, gaining fast feed speed by
using smaller volume pump is possible. Therefore saving electric power
of system is possible.
The mounting dimensions are conformed with ISO standard
The valves are interchangeable with our conventiona l valves in
mounting.
Solenoid Operated Directional Valve for Pilot

Orifice
By selecting proper diameter of orifice
for pilot, the open/close timing of the
flow passage can be set freely.
Pilot Selector Valve

Section Y-Y

Section X-X
A

Flow Adjustment Screw

P
Main Valve

Spring
Seat

Shockless Type Poppet

Multi Purpose Control Valves

459

Specifications
Max. Flow
Model Numbers
DSLHG-04-1DSLHG-04-2DSLHG-04-3DSLHG-04-4
DSLHG-04-5
DSLHG-06-1DSLHG-06-2DSLHG-06-3DSLHG-06-4
DSLHG-06-5
DSLHG-10-1DSLHG-10-2DSLHG-10-3DSLHG-10-4
DSLHG-10-5

-13
-13
-13
- - -13
- - -13
-13
-13
-13
- -13
- -13
-13
-13
-13
- -13
- -13

L /min
(U.S.GPM)

Max.
Operating
Pressure
MPa (PSI)

Max. Pilot
Pressure

Max. T-Line
Back Pres.

MPa (PSI)

MPa (PSI)

Ratio of Poppet Area


(Seat Area: Annular Area)

Pressure Adj.
Range of
Counterbalance
MPa (PSI)

Direction &
Flow Control

150 (39.6)

Pressure
Control

1:1
25 (3630)

25 (3630)

16 (2320)

150 {100}
(39.6 {26.4})

Refer to Model
No. Designation

300 (79.3)

1:1

24:1

1:1
25 (3630)

25 (3630)

16 (2320)

300 {200}
(79.3 {52.8})

Refer to Model
No. Designation

500 (132)

1:1

24:1

1:1
25 (3630)

25 (3630)

16 (2320)

500 {300}
(132 {79.3})

Refer to Model
No. Designation

1:1

24:1

Approx.
Mass
kg (lbs.)
15
15
19
20
22.5
26.5
26.5
28
31
34.5
59
59
62
63.5
67

(33)
(33)
(42)
(44)
(50)
(59)
(59)
(62)
(68)
(76)
(130)
(130)
(137)
(140)
(148)

In case of counterbalance function line, maximum flow is limited to the values in brackets.

Solenoid Ratings
Refer to Pilot Valve (DSG-01 Series Solenoid Operated Directional Valve) Solenoid Ratings on page 345.

Model Number Designation


FSpecial
Seals

DSLH
Series
Number

G
Type of
Mounting

-04

-4

Valve
Size

Type of
Pilot
Control

04

DSLH:
Multi-Purpose
Control Valve

G:
Sub-plate
Mounting

06

-B

Counterbalance
Function

Pressure Adj. Range


of Counterbalance
MPa (PSI)

1
2
3
4
5

F:
For phosphate
ester type fluids
(Omit if not
required)

A : AT Line
W : AT & BT Lines

1
1- 7 (
- 1020)
B:
H : 6 - 25 (870 - 3630)

1
2
3
4
5

A : AT Line
W : AT & BT Lines

None:

- 25 (

- 3630)

None:

- 25 (

- 3630)

1
2
3
10

4
A : AT Line
W : AT & BT Lines
5
See page 462 for functions
and purpose of use.

1. See "Min. Adjustment Pressure", page 464, for information on minimum adjustment pressure.

460

Multi Purpose Control Valves

DIRECTIONAL CONTROLS
Sub-plate
Japanese Standard "JIS"

Valve
Model
Numbers

Sub-plate
Model
Numbers

DSLHG-04

European Design Standard

N. American Design Standard

Thread
Size

Approx.
Mass
kg (lbs.)

Sub-plate
Model
Numbers

Thread
Size

DHGM-04-20
DHGM-04X-20

Rc 1/2
Rc 3/4

4.4 (9.7)
4.1 (9.0)

DHGM-04-2080
DHGM-04X-2080

1/2 BSP.F
3/4 BSP.F

DSLHG-06

DHGM-06-50
DHGM-06X-50

Rc 3/4
Rc 1

7.4 (16.3) DHGM-06-5080


7.4 (16.3) DHGM-06X-5080

3/4 BSP.F
1 BSP.F

DSLHG-10

1-1/4 NPT 21.5 (47.4)


DHGM-10-40 Rc 1-1/4 21.5 (47.4) DHGM-10-4080
1-1/4 BSP.F 21.5 (47.4) DHGM-10-4090
DHGM-10X-40 Rc 1-1/2 21.5 (47.4) DHGM-10X-4080 1-1/2 BSP.F 21.5 (47.4) DHGM-10X-4090 1-1/2 NPT 21.5 (47.4)

Approx.
Mass
kg (lbs.)

Sub-plate
Model
Numbers

Thread
Size

Approx.
Mass
kg (lbs.)

4.4 (9.7) DHGM-04-2090


4.1 (9.0) DHGM-04X-2090

1/2 NPT
3/4 NPT

4.4 (9.7)
4.1 (9.0)

8.5 (18.7) DHGM-06-5090


8.5 (18.7) DHGM-06X-5090

3/4 NPT
1 NPT

7.4 (16.3)
7.4 (16.3)

Sub-plates are available. Specify the sub-plate model number from the table above.
When sub-plates are not used, the mounting surface should have a good machined finish.
These sub-plates are sharable with those for DSHG Series Solenoid Controlled Pilot Operated Directional Valve. For dimensions,
see pages 401 to 403.

Mounting Bolts
Socket head cap screws in the table below are included.

DSLHG-04
DSLHG-06
DSLHG-10

-E
Pilot
Connection

None:
Internal Pilot

E:
External Pilot

Socket Head Cap Screw


Japanese Standard "JIS" and
European Design Standard

N. American Design Standar d

Qty.

Tightening Torque
Nm (In. lbs.)

M6 40 Lg.
M10 45 Lg.
M12 60 Lg.
M20 75 Lg.

1/4-20 UNC 1-1/2 Lg.


3/8-16 UNC 1-3/4 Lg.
1/2-13 UNC 2-1/2 Lg.
3/4-10 UNC 3 Lg.

2
4
6
6

12-15 (106-133)
58-72 (513-637)
100-123 (885-1089)
473-585 (4186-5177)

-A100
2

Drain
Connection

None:
External
Drain

T:
Internal
Drain

Coil
Type

AC :
A100
A120
A200
A240
DC:
D12
D24
D48
R:
(AC DC)
R100
R200

-C

-N

-13

Manual
Override

Electrical
Conduit
Connection

Design
Number

13

None:
Manual
Override
Pin
C:
Push
Button &
Lock Nut
(Options)

None:
Terminal
Box Type

Multi Purpose Control Valves

Model
Numbers

Design Standards

None:
Japanese Std. "JIS"
90:
N.American Design Std.

13

N:
Plug-in
Connector
Type

None:
Japanese Std. "JIS" &
European Design Std.
13

90:
N.American Design Std.

A , -5 A ), External Drain must be selected for Drain Connection.


2. In case of lines with counterbalance function (-4 W
W

The coil type numbers in the shaded column are handled as optional extras.
In case these coils are required to be chosen, please confirm the time of
delivery with us before ordering.

Multi Purpose Control Valves

461

Function and Purpose of Use


Function

Type of
Model
Pilot
No.
Control

DSLHG- -1

Type "1"

Graphic Symbols

Directional Control

Flow Control

Pilot Operated
Check Valve

Pressure
Control

Purpose of Use

#1

Functions as Three Position


Four-Way Valve (Spring
Centred Model).

#2 #3
A B

PT

Position #1

DSLHG- -2

Type "2"

SOL a
SOL b

P
A

#1

#2 #3 #4
A B

DSLHG- -3

Both Metre-in
and Metre-out
are possible

PT

To get a function of pilot operated


check valve, the following conditions
should be fulfilled.
Internal pilot type
("P " port pressure) >
=
("A""B" ports pressure)
External pilot type
>
(Pilot pressure) =
("A""B" ports pressure)

Position #1 #2 #3 #4
T

DSLHG- -4A

SOL a
SOL b

ON OFF ON OFF
OFF OFF ON ON

#1

#2 #3
A B

DSLHG- -4W

SOL a
SOL b

Pressure control function


(counterbalance valve) has
been added to Type "2" to
make this type.

#2 #3
Used to control the back
pressure of the actuator.
B

Directional
Control
P

#1

#2 #3 #4
A B

Type "5"

Directional
Control

Directional
Control
P

Regenerative circuit can be


constructed at the Position
#3.

DSLHG- -5A

ON OFF OFF
OFF OFF ON

Functions as Four Position


Four-Way Valve.

Directional
Control

Directional
Control
A

Directional
Control
P

PT

Position #1

Effective especially when


the actuator has inertia
force.

Type "4"

PT

Pressure control function


(counterbalance valve) has
been added to Type "3" to
make this type.

Position #1 #2 #3 #4
a

SOL a
SOL b

DSLHG- -5W

ON OFF ON OFF
OFF OFF ON ON

Used to control the back


pressure of the actuator.
A

Directional
Control
P

462

Functions as Three Position


Four-Way Valve (Spring
Centred Model) as well as
Two Position Valve which
uses positions #1 and #3.

Directional
Control

Type "3"

ON OFF OFF
OFF OFF ON

Directional
Control

#2 #3

Multi Purpose Control Valves

Directional
Control
P

DIRECTIONAL CONTROLS
Instructions
Pilot Pressure
Pilot pressure of external pilot drain models must always exceed the pressure of the main pressure port "P ".
Pilot Drain Port
Avoid connecting the pilot drain port to a line with possible surge pressure.
Drain Connection when with Counterbalance Function
When a valve having counterbalance function is used with internal drain type, the counterbalance pilot valve is subjected
to pressure fluctuation and the pressure setting becomes unstable. For this reason, be sure to use external drain type
valve.
Flow Adjustment
To perform the flow adjustment, loosen the lock nut, then turn the flow adjustment screw clockwise to decrease the
flow. Be sure to re-tighten the lock nut after the adjustment.

Min. Controlled Flow for Types "2" and "4A" at The Time of Metre-out Control
Minimum controlled flow at the time of metre-out control is limited (this does not happen during metre-in control) as
shown in the figure below only in the case of pilot control types "2" (DSLHG- -2) and "4A" (DSLHG- -4A).

Min. Controlled Flow for Types "2" and "4A" at The Time of Metre-out Control
U.S.GPM

Min. Flow Rate

L/min
15

DSLHG-10-2
DSLHG-06-2

E
Multi Purpose Control Valves

Pressure Adjustment
To perform the pressure adjustment, loosen the lock nut, then turn the pressure adjustment screw clockwise to increase
the pressure. Be sure to re-tighten the lock nut after the adjustment.

10

DSLHG-04-2, DSLHG- 06 -4A


10

DSLHG-04-4A

5
1
0

0
0
0

8
1000

12

16
2000

20

24

MPa

3000 3500 PSI

Differential Pressure

Multi Purpose Control Valves

463

Hydraulic Fluid: Viscosity 35 m m 2/s (164 SSU), Specific Gravity 0.850

Pressure Drop

125

0.8

P A, P B

100
75
50
25
0

PSI

0.6
0.4
0.2

A T, B T

0
0 20
0

125

75
50
25
0

U.S.GPM

PSI

P A

0.8

P B

100

40 60 80 100 120 140 150 L /min


10 15 20 25 30 35 40

D S L H G -0 6

MPa
1.0

Pressure Drop P

D S L H G -0 4

MPa
1.0

Pressure Drop P

Pressure Drop P

PSI

0.6
A T

0.4
0.2

B T

0
0

50

10

100

150

200

250

100
75

P A, P B

0.6
0.4

25

0.2

B T

0.8

50

L /min

300

A T

0
0

U.S.GPM

20 30 40 50 60 70 80

Flow Rate

125

D S L H G -1 0

MPa
1.0

100
20

200
40

Flow Rate

300

60

400

500

L /min

100 120 130 U.S.GPM

80

Flow Rate

For any other viscosity, multiply the factors in the table below.
mm2/s
SSU

Viscosity

Factor

15

20

30

77

98

141 186 232 278 324 371 417 464

40

50

60

70

80

90

100

0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30

For any other specific gravity (G'), the pressure drop ( P') may be
obtained from the formula below.
P'= P (G'/0.850)

Flow vs. Adjustment Revolutions


D S L H G -0 4
U.S.GPM
40

L /min
150

D S L H G -0 6

P: Differential Pres.

U.S.GPM
80

L /min
300

D S L H G -1 0
U.S.GPM L /min
500
130
120

P: Differential Pres.

140
70
250

120

20
15
10
5

60
100

P=MPa(PSI)
P=21(3050)

80

P=14(2030)
60

Flow Rate

Flow Rate

30
25

Flow Rate

35

P=7(1020)

40

150

P=MPa(PSI)
P=7(1020)
P=3(440)

40
100

P=1.0(145)

0
0

P=7(1020)

Fully
Closed

Adj. Screw Position


(Number of Turns)

P=1.0(145)
0
0

Adj. Screw Position


(Number of Turns)

P=14
(2030)

300
200

P=3(440)

50

400

60

20

P=14(2030)

30

10

P=1.0(145)

Fully
Closed

P=MPa(PSI)
P=21(3050)

20

40

200

80

100

P=3(440)

20

50

100

P: Differential Pres.
P=21
(3050)

Fully
Closed

Adj. Screw Position


(Number of Turns)

Minimum Adjustment Pressure


Because the minimum adjustment pressure varies with the tank line back pressure, add the tank line back pressure
to the value on the following lines.

200
150

MPa
1.5

PSI

1.0

100
0.5
50
0

0
0
0

25
5

50
10

15

Flow Rate

464

DSLHG-06Min. Adj. Pressure

Min. Adj. Pressure

PSI

4
5

75
20

100 L /min
25

U.S.GPM

200
150

MPa
1.5

4
5

DSLHG-10PSI

Min. Adj. Pressure

DSLHG-04-

1.0

100
0.5
50
0

0
0
0

50
10

100
20

30

150
40

200 L /min
50

U.S.GPM

Flow Rate

Multi Purpose Control Valves

200
150

MPa
1.5

4
5

1.0

100
0.5
50
0

0
0
0

100
20

300 L /min

200
40

Flow Rate

60

80 U.S.GPM

DIRECTIONAL CONTROLS
Mounting Surface:
ISO 4401-AD-07-4-A

Terminal Box Type

DSLHG-04- 1 - -13/1390
2

DSLHG-04-3- -13/1390
Pressure Port "P"
Fully Extended 277(10.91)

69.9
(2.75)
90
(3.54)

7(.28) Dia. Through


11(.43) Dia. Spotface 2 Places
DC/R : 204.4(8.05)
AC : 196.4(7.73)
95(3.74)

SOL b

Pilot Drain Port "Y"


(For External Drain Type only)
Cylinder Port "B"
Electrical Conduit Connection
"C" Thd. (Both Ends)

Lock Nut 17(.67) Hex.


Flow Adj. Screw
5(.20) Hex. Soc.

1
For other dimensions, see "DSLHG-04- 2 " drawing left.

Model Numbers
DSLHG-04- - -13
DSLHG-04- - -1390

31
(1.22)

"PA"

"PB"

27
(1.06)

4
(.16)

41
(1.61)

"PB"

73
(2.87)
193.5 (7.62)
240.5 (9.46)
258.8 (10.19)

"BT"
"AT"

"BT"

"PA"

Manual
Actuator
6(.24) Dia.

SOL a

SOL a

"AT"

46
(1.81)

DC/R : 54.7(2.15)
AC : 50.7(2.00)

99(3.90)
53
(2.09)

Mounting Surface
(O-Rings Furnished)

DIMENSIONS IN
MILLIMETRES (INCHES)

3(.12) Dia.
Two Locating Pins

DEC.

DSLHG-04-4W- - -13/1390

"C" Thd.
G 1/2
1/2 NPT

DSLHG-04-4A- - -13/1390

Multi Purpose Control Valves

69.9
(2.75)

35(1.38)
50
(1.97)

SOL b

3
(.12)

1.6
(.06)

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places
Cylinder Port "A"

Electrical Conduit Connection


"C" Thd. (Both Ends)

Pilot Pressure Port "X"


(For External Pilot Type only)

Fully Extended 101.6(4.00)


96(3.78) 34.1(1.34)

216.5 (8.52)
263.5 (10.37)
281.8 (11.09)

Tank Port " T "

Lock Nut 14(.55) Hex.


SOL a

DEC.

"PB"

"PA"

278.8 (10.98)

260.5 (10.26)

Flow Adj. Screw


5(.20) Hex. Soc.

140 (5.51)

"BT"

Lock Nut 17(.67) Hex. "AT"

213.5 (8.41)

SOL b

"AT"

"BT"
"PA"

Fully Extended
96(3.78)
Fully Extended 283.3(11.15)

DSLHG-04-5W- - -13/1390

3
(.12)

For other dimensions, see "DSLHG-04-4W"


drawing left.
99(3.90)
53
(2.09)

DSLHG-04-5A- - -13/1390

SOL a

SOL b

DEC.

"PB"

"PA"

136(5.35)

Flow Adj. Screw


5(.20) Hex. Soc.

326.8 (12.87)

308.5 (12.15)

"BT"

"AT"

Lock Nut 17(.67) Hex.

261.5 (10.30)

Lock Nut 14(.55) Hex.


Counterbalance Pressure
Adj. Screw
5(.20) Hex. Soc.
INC.

"PB"

Fully Extended
277(10.91)

1
For other dimensions, see "DSLHG-04- 2 " drawing above.

SOL b

SOL a

73
(2.87)

SOL b

Counterbalance Pressure
Adj. Screw
5(.20) Hex. Soc.
INC.

Fully Extended
96(3.78)
Fully Extended
283.3(11.15)

SOL a

"AT"

"BT"
"PB"

"PA"

Fully Extended
277(10.91)

For other dimensions, see "DSLHG-04- 1 " drawing above.


2

Multi Purpose Control Valves

For other dimensions, see "DSLHG-04-5W"


drawing left.

465

1
DSLHG-04- 2 - -N-13/1390

Mounting Surface:
ISO 4401-AD-07-4-A

Plug-in Connector Type


Pressure Port "P"

Tank Port " T"


Fully Extended 277(10.91)

35(1.38)

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places
Cylinder Port "A"

1.6
(.06)

50
(1.97)

69.9
(2.75)
71.5
(2.81)
90(3.54)

Pilot Pressure Port "X"


(For External Pilot Type only)

Fully Extended 101.6(4.00)


96(3.78)
34.1
(1.34)

Pilot Drain Port "Y"


(For External Drain Type only)
Cylinder Port "B"
Cable Departure
Cable Applicable:
Outside Dia. ......... 8 - 10 mm (.31 - .39 in.)
Conductor Area .... Not Exceeding 1.5mm2 (.0023 sq. In)
DC/R : 54.7(2.15)

7(.28) Dia. Through


11(.43) Dia. Spotface 2 Places
DC/R : 204.4(8.05)
AC : 196.4(7.73)
102
(4.02)
C

: 50.7(2.00)

The position of the Plug-in connector


can be changed as illustrated left by
loosening the lock nut. After completion of the change, be sure to tighten
the lock nut with the torque as specified
left.

AC

SOL b

41

Lock Nut
17(.67) Hex.
Flow Adj. Screw
5(.20) Hex. Soc.

31
(1.22)

"PB"
"PA"

Manual Actuator
6(.24) Dia.

3(.12) Dia.
Two Locating Pins

4
(.16)

"AT"

(1.61)
73(2.87)

"BT"

193.5(7.62)

SOL a

Mounting Surface
(O-Rings Furnished)
DEC.

Model Numbers
DSLHG-04- -A -N
DSLHG-04- -D -N
DSLHG-04- -R -N

Dimensions mm (Inches)
C
D
E
F
39 (1.54) 53 (2.09) 258.5(10.18) 27.5 (1.08)
39 (1.54) 64 (2.52) 269.5(10.61) 27.5 (1.08)
53 (2.09) 57.2 (2.25) 272.5(10.73) 34 (1.34)

DSLHG-04-3- -N-13/1390

99(3.90)
53
(2.09)

3
(.12)

SOL a

216.5
(8.52)

SOL b

"AT"

"BT"

"PA"

"PB"

Dimensions mm (Inches)
D
E
DSLHG-04-3-A -N
53 (2.09)
281.5 (11.08)
64 (2.52)
DSLHG-04-3-D -N
292.5 (11.52)
57.2 (2.25)
DSLHG-04-3-R -N
299.5 (11.63)
For other dimensions, see "DSLHG-04- 1 - -N" drawing above.
2
Model Numbers

466

Multi Purpose Control Valves

DIMENSIONS IN
MILLIMETRES (INCHES)

DIRECTIONAL CONTROLS
Mounting Surface:
ISO 4401-AD-07-4-A

Plug-in Connector Type


DSLHG-04-4W- - -N-13/1390

DSLHG-04-4A- - -N-13/1390

Lock Nut 14(.55) Hex.

"BT"

"AT"

"AT"

213.5
(8.41)

"BT"

140
(5.51)

Flow Adj. Screw


5(.20) Hex. Soc.
DEC. "PA"

Fully Extended
277(10.91)

Fully Extended
283.3(11.15)

Model Numbers
DSLHG-04-4W- -A -N
DSLHG-04-4W- -D -N
DSLHG-04-4W- -R -N

For other dimensions, see


"DSLHG-04-4W- - -N" drawing left.

Dimensions mm (Inches)
D
E
53 (2.09)
278.5 (10.96)
64 (2.52)
289.5 (11.40)
57.2 (2.25)
292.5 (11.52)

1
For other dimensions, see DSLHG-04- 2 - -N on the previous page.

DSLHG-04-5W- - -N-13/1390

E
Multi Purpose Control Valves

Fully Extended
96(3.78)

"PB"

"PA"

"PB"

73
(2.87)

Lock Nut 17(.67) Hex.

SOL a

SOL b

SOL a

SOL b

Counterbalance Pressure
Adj. Screw
5(.20) Hex. Soc.
INC.

DSLHG-04-5A- - -N-13/1390
99(3.90)
53
(2.09)

3
(.12)

SOL b

SOL b

SOL a

SOL a

Lock Nut 14(.55) Hex.

Counterbalance Pressure
Adj. Screw
5(.20) Hex. Soc.
INC.

261.5
(10.30)

"BT"

Flow Adj. Screw


5(.20) Hex. Soc.
DEC.

"AT"

136
(5.35)

Lock Nut 17(.67) Hex. "AT"

"PB"

"PA"

"BT"
"PA"

"PB"

Fully Extended
96(3.78)
Fully Extended
283.3(11.15)

Model Numbers
DSLHG-04-5W- -A -N
DSLHG-04-5W- -D -N
DSLHG-04-5W- -R -N

Fully Extended
277(10.91)

Dimensions mm (Inches)
D
E
53 (2.09)
326.5 (12.85)
64 (2.52)
337.5 (13.28)
57.2 (2.25)
340.5 (13.41)

1
For other dimensions, see DSLHG-04- 2 - -N on the previous page.

Multi Purpose Control Valves

For other dimensions, see


"DSLHG-04-5W- - -N" drawing left.

DIMENSIONS IN
MILLIMETRES (INCHES)

467

Mounting Surface:
ISO4401-AE-08-4-A

Terminal Box Type


DSLHG-06- 1 - -13/1390
2
Fully Extended 350(13.78)

: 196.4(7.73)
95(3.74)

SOL a

Cylinder Port "A"


"BT"

"AT"

Electrical Conduit Connection


"C" Thd. (Both Ends)

"PA"

46
(1.81)

DC/R : 54.7(2.15)
AC : 50.7(2.00)

"PB"

Manual
Actuator
6(.24) Dia.

SOL b

27
(1.06)

50
(1.97)
90(3.54)
218.5 (8.60)
265.5 (10.45)
283.8 (11.17)

53
(2.09)

SOL a

Cylinder Port "B"

13.5(.53) Dia. Through


20(.79) Dia. Spotface
6 Places
DC/R : 204.4(8.05)
AC

SOL b

99(3.90)

306.8 (12.08)

77
(3.03)

3
(.12)

92.1
(3.63)
118
(4.65)

46.1
(1.81)

Pilot Pressure Port "X"


(For External Pilot
Type only)

Electrical Conduit Connection


"C" Thd. (Both Ends)

Pilot Drain Port "Y"


(For External Drain Type only)

288.5 (11.36)

Fully Extended
130.2
(5.13)
97.8(3.85)
53.2
(2.09)

241.5 (9.51)

Tank Port " T"

DSLHG-06-3- -13/1390
Pressure Port "P"

1
For other dimensions, see "DSLHG-06-2 "
drawing left.

"BT"

"AT"

Model Numbers
"C" Thd.
G 1/2
DSLHG-06- - -13
DSLHG-06- - -1390 1/2 NPT

Lock Nut 19(.75) Hex.


Flow Adj. Screw
6(.24) Hex. Soc.
DEC.

Mounting Surface
(O-Rings Furnished)

41
6
(.24) (1.61)

"PB"

"PA"

6(.24) Dia.
Two Locating Pins

DIMENSIONS IN
MILLIMETRES (INCHES)

DSLHG-06-4W- -13/1390

DSLHG-06-4A- -13/1390

Fully Extended 309(12.17)

Fully Extended
154.5(6.08)

Lock Nut 14(.55) Hex.


SOL b

SOL a

Counterbalance Pressure
Adj. Screw
14(.55) Hex.
INC.

165 (6.50)

Flow Adj. Screw


6(.24) Hex. Soc.
"PA"

241.5 (9.51)

"AT"

Lock Nut 19(.75) Hex.

288.5 (11.36)
306.8 (12.08)

SOL a

"BT"

"AT"

"BT"

"PB"

DEC.

"PA"

1
For other dimensions, see "DSLHG-06- 2 " drawing above.

DSLHG-06-5W- -13/1390

3
(.12)

Fully Extended
309(12.17)

Lock Nut 14(.55) Hex.

SOL b

For other dimensions, see "DSLHG-06-4W"


drawing left.
99(3.90)
53
(2.09)

"PA"

361.8 (14.24)

343.5 (13.52)

296.5 (11.67)

165(6.50)

"AT"

Flow Adj. Screw


6(.24) Hex. Soc.

"PB"

1
For other dimensions, see "DSLHG-06- 2 " drawing above.

468

DSLHG-06-5A- -13/1390
Fully Extended
154.5(6.08)

SOL b

"BT"

DEC.

"PB"

SOL a

Counterbalance Pressure
Adj. Screw
14(.55) Hex.
INC.

Lock Nut 19(.75) Hex.

SOL b

Multi Purpose Control Valves

SOL a

"AT"

"BT"
"PA"

"PB"

For other dimensions, see "DSLHG-06-5W"


drawing left.

DIRECTIONAL CONTROLS
Mounting Surface:
ISO4401-AE-08-4-A

Plug-in Connector Type

DSLHG-06- 1 - -N-13/1390
2

Pressure Port "P"

Tank Port " T"


Fully Extended 350(13.78)

Cylinder Port "B"


Cylinder Port "A"

DC/R :204.4(8.05)
AC : 196.4(7.73)
102
(4.02)
C

Cable Departure
Cable Applicable:
Outside Dia. ......... 8 - 10 mm (.31 - .39 in.)
Conductor Area .... Not Exceeding 1.5mm2 (.0023 sq. In)

DC/R : 54.7(2.15)
AC : 50.7(2.00)

Manual Actuator
6(.24) Dia.

50
(1.97)
90(3.54)

"PB"

"PA"

Mounting Surface
(O-Rings Furnished)

Model Numbers
DSLHG-06- -A -N
DSLHG-06- -D -N
DSLHG-06- -R -N

6(.24) Dia.
Two Locating Pins

41
6
(.24) (1.61)

"BT"

DEC. "AT"

27
(1.06)
E

Flow Adj. Screw


6(.24) Hex. Soc.

218.5 (8.60)

SOL b

SOL a

Lock Nut
19(.75) Hex.

Dimensions mm (Inches)
C
D
E
F
39 (1.54) 53 (2.09) 283.5 (11.16) 27.5 (1.08)
39 (1.54) 64 (2.52) 294.5 (11.59) 27.5 (1.08)
53 (2.09) 57.2 (2.25) 297.5 (11.71) 34 (1.34)

E
Multi Purpose Control Valves

46.1
77
(3.03)

(1.81)

Pilot Pressure Port "X "


(For External Pilot Type only)
13.5(.53) Dia. Through
20(.79) Dia. Spotface
6 Places

92.1(3.63)

Pilot Drain Port "Y"


(For External Drain Type only)

Fully Extended 130.2(5.13)


97.8(3.85)
53.2
(2.09)

Position of cable departure can be changed. For the details, refer to DSLHG-04 valve on page 466.

DSLHG-06-3- -N-13/1390

99(3.90)
53
(2.09)

3
(.12)

"BT"

"AT"
"PA"

SOL a

241.5(9.51)

SOL b

"PB"

Model Numbers
DSLHG-06-3-A -N
DSLHG-06-3-D -N
DSLHG-06-3-R -N

Dimensions mm (Inches)
D
E
53 (2.09)
306.5 (12.07)
64 (2.52)
317.5 (12.50)
320.5 (12.62)
57.2 (2.25)

DIMENSIONS IN
MILLIMETRES (INCHES)

1
For other dimensions, see "DSLHG-06- 2 - -N" drawing above.

Multi Purpose Control Valves

469

Mounting Surface:
ISO4401-AE-08-4-A

Plug-in Connector Type

DSLHG-06-4A- -N-13/1390

DSLHG-06-4W- -N-13/1390

Fully Extended
154.5(6.08)

Fully Extended
309(12.17)

Lock Nut 14(.55) Hex.

SOL a

SOL b

SOL a

Counterbalance Pressure
Adj. Screw
14(.55) Hex.
INC.

"BT"

"AT"

241.5
(9.51)
E

"AT"
165
(6.50)

Lock Nut
19(.75) Hex.
Flow Adj. Screw
6(.24) Hex. Soc.
"PA"

SOL b

"BT"
"PA"

"PB"

"PB"

DEC.

Dimensions mm (Inches)
D
E
53 (2.09)
306.5 (12.07)
64 (2.52)
317.5 (12.50)
320.5 (12.62)
57.2 (2.25)

Model Numbers
DSLHG-06-4W-A -N
DSLHG-06-4W-D -N
DSLHG-06-4W-R -N

For other dimensions, see "DSLHG-06-4W- -N"


drawing left.

For other dimensions, see DSLHG-06- 1


2 - -N on the previous page.

DSLHG-06-5W- -N-13/1390

DSLHG-06-5A- -N-13/1390
3
(.12)

99(3.90)
Fully Extended
154.5(6.08)

53
(2.09)

Fully Extended
309(12.17)

Lock Nut 14(.55) Hex.

SOL b

SOL b

SOL a

SOL a

Counterbalance Pressure
Adj. Screw
14(.55) Hex.
INC.
296.5
(11.67)

"BT"
"AT"

"AT"

165
(6.50)

Lock Nut
19(.75) Hex.
Flow Adj. Screw
6(.24) Hex. Soc.

"PB"

"BT"
"PB"

"PA"

DEC. "PA"

Model Numbers
DSLHG-06-5W-A -N
DSLHG-06-5W-D -N
DSLHG-06-5W-R -N

Dimensions mm (Inches)
D
E
53 (2.09)
361.5 (14.23)
64 (2.52)
372.5 (14.67)
375.5 (14.78)
57.2 (2.25)

For other dimensions, see DSLHG-06- 1


2 - -N on the previous page.

470

Multi Purpose Control Valves

For other dimensions, see "DSLHG-06-5W- -N"


drawing left.

DIMENSIONS IN
MILLIMETRES (INCHES)

DIRECTIONAL CONTROLS
Mounting Surface:
ISO 4401-AF-10-4-A

Terminal Box Type


DSLHG-10- 1 - -13/1390
2

DSLHG-10-3- -13/1390
Pressure Port "P"

Fully Extended 440(17.32)

Pilot Drain Port "Y"


(For External Drain Type only)

114.3
(4.50)

SOL b

Cylinder Port "B"

"BT"

"PA"

"PB"

46
(1.81)

For other dimensions, see "DSLHG-10-1 "


2
drawing left

6
(.24)

Mounting Surface
(O-Rings Furnished)

Manual Actuator
6(.24) Dia.

Model Numbers
DSLHG-10- - -13
DSLHG-10- - -1390

"C" Thd.
G 1/2
1/2 NPT

DIMENSIONS IN
MILLIMETRES (INCHES)

6(.24) Dia.
Two Locating Pins

DSLHG-10-4A- -13/1390

DSLHG-10-4W- -13/1390

Fully Extended
154.5(6.08)

Fully Extended 309(12.17)

Multi Purpose Control Valves

27
(1.06)

45
(1.77)

72
(2.83)
132(5.20)

"PB"
"PA"

350.8 (13.81)

"BT"
"AT"

332.5 (13.09)

SOL b

285.5 (11.24)

DEC.
Lock Nut 19(.75) Hex.

SOL a

"AT"

Cylinder Port "A"

DC/R : 204.4(8.05)
Electrical Conduit Connection
AC : 196.4(7.73)
"C " Thd. (Both Ends)
95(3.74)
DC/R : 54.7(2.15)
AC : 50.7(2.00)

Flow Adj. Screw


6(.24) Hex. Soc.

SOL a

373.8 (14.72)

21.5(.85) Dia. Through


32(1.26) Dia. Spotface
6 Places
Pilot Pressure Port "X"
(For External Pilot Type only)

99(3.90)
3
(.12) 53(2.09)

Electrical Conduit Connection


"C " Thd. (Both Ends)

198(7.80)

79.4
(3.23)
158.8(6.25)

Tank Port " T"

190.5(7.50)
106.7(4.20) 76.2(3.00)

308.5 (12.15)
355.5 (14.00)

Fully Extended

Lock Nut 14(.55) Hex.


SOL a

"PB"

DEC.

"PA"

308.5 (12.15)

Flow Adj. Screw


6(.24) Hex. Soc.

232 (9.13)

"BT"

373.8 (14.72)

SOL b

355.5 (14.00)

SOL a

Counterbalance Pressure
Adj. Screw
"AT"
14(.55) Hex.
INC.
Lock Nut 19(.75) Hex.

SOL b

"AT"

"BT"
"PA"

1
For other dimensions, see "DSLHG-10-2 " drawing above.

DSLHG-10-5W- -13/1390

"PB"

For other dimensions, see "DSLHG-10-4W"


drawing left.

DSLHG-10-5A- -13/1390
3 99(3.90)
(.12) 53(2.09)

Fully Extended
309(12.17)

Lock Nut 14(.55) Hex.

DEC.

"PA"

428.8 (16.88)

"BT"

410.5 (16.16)

Flow Adj. Screw


6(.24) Hex. Soc.

SOL b

363.5 (14.31)

Lock Nut 19(.75) Hex.

SOL a

232(9.13)

SOL b

Counterbalance Pressure
Adj. Screw
14(.55) Hex.
INC. "AT"

SOL a

"AT"

"BT"
"PA"

"PB"

"PB"

1
For other dimensions, see "DSLHG-10-2 " drawing above.

Multi Purpose Control Valves

For other dimensions, see "DSLHG-10-5W"


drawing left.

471

Mounting Surface:
ISO 4401-AF-10-4-A

Plug-in Connector Type

DSLHG-10- 1 - -N-13/1390
2

Pressure Port "P"

Fully Extended 440(17.32)


Fully Extended

190.5 (7.50)
106.7(4.20) 76.2
(3.00)

Pilot Drain Port "Y"


(For External Drain Type only)

79.4
(3.23)
158.8
(6.25)
198
(7.80)

Tank Port " T"

21.5(.85) Dia. Through


32(1.26) Dia. Spotface
6 Places
Pilot Pressure Port "X"
(For External Pilot Type only)

114.3
(4.50)

Cylinder Port "B"


Cylinder Port "A"

DC/R : 54.7(2.15)
AC : 50.7(2.00)

F
D

DC/R : 204.4(8.05)
AC : 196.4(7.73)
102
(4.02) C

Cable Departure
Cable Applicable:
Outside Dia. . . . . . . 8 - 10 mm (.31 - .39 in.)
Conductor Area . . . Not Exceeding 1.5 mm2 (.0023 sq. in.)

Lock Nut 19(.75) Hex.

SOL a

SOL b

72
(2.83)
132(5.20)

"PB"

"PA"

45
(1.77)

"BT"

"AT"

DSLHG-10- -A -N
DSLHG-10- -D -N
DSLHG-10- -R -N

6(.24) Dia.
Two Locating Pins

6
(.24)

Mounting Surface
(O-Rings Furnished)

Model Numbers

Manual Actuator
6(.24) Dia.

DEC.

285.5(11.24)

27
(1.06)

Flow Adj. Screw


6(.24) Hex. Soc.

Dimensions mm (Inches)
C
D
E
F
39 (1.54) 53 (2.09) 350.5 (13.80) 27.5 (1.08)
39 (1.54) 64 (2.52) 361.5 (14.23) 27.5 (1.08)
53 (2.09) 57.2 (2.25) 364.5 (14.35) 34 (1.34)

Position of cable departure can be changed. For the details, refer to DSLHG-04 valve on page 466.

DSLHG-10-3- -N-13/1390

99
(3.90)
53
(2.09)

3
(.12)

SOL b

"BT"

"AT"

308.5 (12.15)

SOL a

"PA"
"PB"

Model Numbers
DSLHG-10-3-A -N
DSLHG-10-3-D -N
DSLHG-10-3-R -N

Dimensions mm (Inches)
D
E
53 (2.09)
373.5 (14.70)
64 (2.52)
384.5 (15.14)
57.2 (2.25)
387.5 (15.26)

For other dimensions, see "DSLHG-10- 1 - -N" drawing above.


2

472

Multi Purpose Control Valves

DIMENSIONS IN
MILLIMETRES (INCHES)

DIRECTIONAL CONTROLS
Mounting Surface:
ISO 4401-AF-10-4-A

Plug-in Connector Type


DSLHG-10-4W- -N-13/1390

DSLHG-10-4A- -N-13/1390

Fully Extended
154.5(6.08)

Fully Extended
309(12.17)

Lock Nut 14(.55) Hex.


SOL a

SOL a

SOL b

"BT"

SOL b

232 (9.13)

Flow Adj. Screw


6(.24) Hex. Soc.
"PA"

"AT"

Lock Nut 19(.75) Hex.

308.5 (12.15)

Counterbalance Pressure
Adj. Screw
14(.55) Hex.
INC. "AT"

"BT"
"PA"

"PB"

Model Numbers
DSLHG-10-4W-A -N
DSLHG-10-4W-D -N
DSLHG-10-4W-R -N

Dimensions mm (Inches)
D
E
53 (2.09)
373.5 (14.70)
64 (2.52)
384.5 (15.14)
57.2 (2.25)
387.5 (15.26)

E
Multi Purpose Control Valves

"PB"

DEC.

For other dimensions, see


"DSLHG-10-4W- -N" drawing left.

1
For other dimensions, see DSLHG-10- 2 - -N on the previous page.

DSLHG-10-5A- -N-13/1390

DSLHG-10-5W- -N-13/1390

Fully Extended
309(12.17)

3
(.12)

99
(3.90)

154.5(6.08)

Lock Nut 14(.55) Hex.

Fully Extended

53
(2.09)

SOL b

SOL a

"AT"

"BT"

232 (9.13)

Lock Nut 19(.75) Hex.


Flow Adj. Screw
6(.24) Hex. Soc.
DEC.

"PA"

SOL a

"AT"

SOL b

363.5 (14.31)

Counterbalance Pressure
Adj. Screw
14(.55) Hex.
INC.

"BT"
"PA"

"PB"

"PB"

Model Numbers
DSLHG-10-5W-A -N
DSLHG-10-5W-D -N
DSLHG-10-5W-R -N

Dimensions mm (Inches)
D
E
53 (2.09)
428.5 (16.87)
64 (2.52)
439.5 (17.30)
442.5 (17.42)
57.2 (2.25)

1
For other dimensions, see DSLHG-10- 2 - -N on the previous page.

Multi Purpose Control Valves

For other dimensions, see


"DSLHG-10-5W- -N" drawing left.

DIMENSIONS IN
MILLIMETRES (INCHES)

473

List of Seals for Main Valve, Pilot Selector Valve and Orifice
DSLHG-04/06/10- 1 - -13/1390
2
26 27 14 25

13

ifi
Or

o
ef

T
rA

ifi
Or

13

f
ce

A
rP

14
SOL a

12

SOL b

i fi
Or

24

13

Section Y-Y

o
ef

rB

ifi
Or

o
ef

rP

13

Section Z-Z

21
23

22

10

23

9 20 18 15

4 16 11 17

2 19

DSLHG-04/06/10-3- -13/1390
SOL b

SOL a

26
24

Note) Main valve is same as above drawings.

List of Seals for Main Valves


Item

Name of Parts

15
16
17
18
19
20

O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
Back Up Ring

Part Numbers
DSLHG-04 DSLHG-06
SO-NB-P22 SO-NB-G30
SO-NB-P22 SO-NB-P30
SO-NB-P9
SO-NB-P14
SO-NA-P8
SO-NA-P10
SO-NB-P8
SO-NB-P9
SO-BB-P8
SO-BB-P10

Item 24 Pilot Selector Valve List


DSLHG-10
SO-NB-G40
SO-NB-P42
SO-NB-P14
SO-NA-P16
SO-NB-P11
SO-BB-P16

Qty.
4
4
2
4
4
4

Multi-Purpose
Control Valve
Model Numbers

24
Pilot Selector Valve
Model Numbers

DSLHG-04-1
DSLHG-04-2
DSLHG-04-3
DSLHG-06-1
DSLHG-06-2
DSLHG-06-3
DSLHG-10-1
DSLHG-10-2
DSLHG-10-3

CG-04-1-10
CG-04-2-10
CG-04-3-10
CG-06-1-10
CG-06-2-10
CG-06-3-10
CG-06-1-10
CG-06-2-10
CG-06-3-10

Note: When ordering the seals, please specify the seal kit number listed on
page 478.

Item 13 Orifice
The timing of flow path opening/closing can be adjusted as required by
selecting the appropriate pilot orifice diameter. When the diameter of
the orifice is to be changed, another orifice should be ordered. Standard
built-in orifice diameters and selectable orifice diameters are listed in
the table below.

Note: For details of Pilot Selector Valve, see page 476.

Pilot Valve
Refer to page 478 for Pilot Valve Model Numbers.

Orifice Type

TP-OPT-1/16 x d
Orifice Diameter "d" mm
Model Numbers Standard
Max. Dia. at Pressure
Selectable
Built-in
over 20 MPa(2900 PSI)
DSLHG-04
1.0
0.5, 0.6, 0.8, 1.0
1.2
DSLHG-06
1.2
1.2, 1.4, 1.6, 1.8
2.0, 2.5
DSLHG-10
1.4
1.4

474

Multi Purpose Control Valves

DIRECTIONAL CONTROLS
List of Seals for Main Valves and Pilot Selector Valve
DSLHG-04/06/10-4W- -12/1290

13

PB

BT

13

31

rif
i
O

ce
fo
r

ce
fo
r
rif
i

ce
fo
r

25

13
31

Section W-W
28

Z
Section Z-Z
30

30

29

16

12

19

11

21 3 10 15 18 17 14 22 20 27 23 6

DSLHG-04/06/10-4A- -12/1290
5A

7 19 24 26 3

Multi Purpose Control Valves

13

O
rif
i

O
ri f
i

ce
fo
r

AT

PA

36 37 33 32

DSLHG-04/06/10-5W- -12/1290
36

32 24 26

34

35
32

9 19

7 11 12

Note) Main valve is the same as above drawings.

List of Seals for Main Valves


Item

Name of Parts

19
20
21
22
23
24
25
26

O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
Back Up Ring

DSLHG-04
SO-NB-P22
SO-NB-P22
SO-NB-P16
SO-NB-P14
SO-NB-P9
SO-NA-P8
SO-NB-P8
SO-BB-P8

Part Numbers
DSLHG-06
SO-NB-G30
SO-NB-P30
SO-NB-P22
SO-NB-P20
SO-NB-P14
SO-NA-P10
SO-NB-P9
SO-BB-P10

Pilot Selector Valve List


DSLHG-10
SO-NB-G40
SO-NB-P42
SO-NB-P30
SO-NB-A122
SO-NB-P14
SO-NA-P16
SO-NB-P11
SO-BB-P16

Qty.
4
4
2(1)
2(1)
2
2(3)
4
2(3)

Note 1: The figures in (


) indicate the quantity of seals used for 4A and
5A.
Note 2: When ordering the seals, please specify the seal kit number listed
on page 478.

Pilot Valve
Refer to page 478 for Pilot Valve Model Numbers.

Multi-Purpose
Control Valve
Model Numbers
DSLHG-04-4ADSLHG-04-4WDSLHG-04-5ADSLHG-04-5WDSLHG-06-4A
DSLHG-06-4W
DSLHG-06-5A
DSLHG-06-5W
DSLHG-10-4A
DSLHG-10-4W
DSLHG-10-5A
DSLHG-10-5W

Pilot Selector Valve


Model Numbers
Item 34

Item 32
CG-04-4A- -10
CG-04-4W- -10
CG-04-5A- -10
CG-04-5W- -10
CG-06-4A-10
CG-06-4W-10
CG-06-5A-10
CG-06-5W-10
CG-06-4A-10
CG-06-4W-10
CG-06-5A-10
CG-06-5W-10

CG-04-3-10

CG-06-3-10

CG-06-3-10

Note: Fill "B" or "H" representing the pressure adjustment range


in section marked with .
See page 477 for the details of the pilot selector valves.

See the previous page for Item

Multi Purpose Control Valves

13

Orifice.

475

List of Seals (Pilot Selector Valves)


CG-04/06-1-10
X

X
12

1 15

6 14

8 13 10 17

Section X-X

CG-04/06-2-10
X

X
3 16 11

4 12 1

15

7 14

6 13 10 17

Section X-X

CG-04/06-3-10
X

X
4 11 16

3 14

8 13 10 18 12

1 15

6 14

Section X-X
List of Seals
CG-06

CG-04
Item

Name of Parts

14
15
16
17

O-Ring
O-Ring
O-Ring
O-Ring

Part Numbers
SO-NB-P10
SO-NB-P8
SO-NB-P8
SO-NB-P8

Quantity
CG-04-1 CG-04-2 CG-04-3
5
5
3
8
7
7
2
2
1
1

Quantity
CG-06-1 CG-06-2 CG-06-3
SO-NB-P10
3
5
5
SO-NB-P9
8
7
7
SO-NB-P8
2
2
SO-NB-A014
1
1
Part Nmbers

Note: When ordering the o-rings, please specify the seal kit number listed in page 478.

476

Multi Purpose Control Valves

DIRECTIONAL CONTROLS
List of Seals (Pilot Selector Valves)
CG-04/06-4W-10
Y

30 28 19

20 24

25

13

12 17

29 23

9
8

Section Y-Y

7
5
10 12

26 27 22 11 32

31

26 16

14 18

21 15

CG-04/06-4A-10

CG-04/06-5A-10
1

21 15 14 16 26 13 12

CG-04/06-5W-10
Y

30

28

19

20

Multi Purpose Control Valves

24

25

18

17

29

23

9
8

Section Y-Y

7
5

32

31

List of Seals
CG-06

CG-04
Item
24
25
26
27
28
29
30

Name of Parts
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
Back Up Ring

Part Numbers
SO-NB-P12
SO-NB-P9
SO-NB-P10
SO-NB-P8
SO-NA-P6
SO-NB-P8
SO-BB-P6

-4W2
2
3
2
2
8
2

Quantity
-4A- -5W1
2
2
1
4
2
1
2
8
8
2
1

-5A1
1

1
8
1

Part Nmbers
SO-NB-P16
SO-NB-P11
SO-NB-P10
SO-NB-P8
SO-NA-P9
SO-NB-P9
SO-BB-P9

-4W2
2
3
2
2
8
2

Quantity
-4A- -5W1
2
2
1
4
2
1
2
8
8
2
1

-5A1
1

1
8
1

Note: When ordering the seals, please specify the seal kit number listed in page 478.

Multi Purpose Control Valves

477

List of Seal Kits and Pilot Valves


Seal Kit Numbers
Model Numbers

Pilot Valve Model Numbers

Complete Kit

For Pilot
Selector Valves

DSLHG-04-1- - -13
DSLHG-04-1- - -1390

DSG-01-3C9- - -70
DSG-01-3C9- - -7090

KS-DSLHG-04-1- -13

DSLHG-04-2- - -13
DSLHG-04-2- - -1390

DSG-01-3C9- - -70
DSG-01-3C9- - -7090

KS-DSLHG-04-2- -13

DSLHG-04-3- - -13
DSLHG-04-3- - -1390

DSG-01-2B2- - -70
DSG-01-2B2- - -7090

KS-DSLHG-04-3- -13

DSLHG-04-4A- - - -13
DSLHG-04-4A- - - -1390

DSG-01-3C9- - -70
DSG-01-3C9- - -7090

KS-DSLHG-04-4A- -13

KS-CG-04-4A-10

DSLHG-04-4W- - - -13
DSLHG-04-4W- - - -1390

DSG-01-3C9- - -70
DSG-01-3C9- - -7090

KS-DSLHG-04-4W- -13

KS-CG-04-4W-10

DSLHG-04-5A- - - -13
DSLHG-04-5A- - - -1390

DSG-01-2B2- - -70
DSG-01-2B2- - -7090

KS-DSLHG-04-5A- -13

KS-CG-04-5A-10

DSLHG-04-5W- - - -13
DSLHG-04-5W- - - -1390

DSG-01-2B2- - -70
DSG-01-2B2- - -7090

KS-DSLHG-04-5W- -13

KS-CG-04-5W-10

DSLHG-06-1- - -13
DSLHG-06-1- - -1390

DSG-01-3C9- - -70
DSG-01-3C9- - -7090

KS-DSLHG-06-1- -13

KS-CG-06-1-10

DSLHG-06-2- - -13
DSLHG-06-2- - -1390

DSG-01-3C9- - -70
DSG-01-3C9- - -7090

KS-DSLHG-06-2- -13

KS-CG-06-2-10

DSLHG-06-3- - -13
DSLHG-06-3- - -1390

DSG-01-2B2- - -70
DSG-01-2B2- - -7090

KS-DSLHG-06-3- -13

KS-CG-06-3-10

DSLHG-06-4A- - -13
DSLHG-06-4A- - -1390

DSG-01-3C9- - -70
DSG-01-3C9- - -7090

KS-DSLHG-06-4A- -13

KS-CG-06-4A-10

DSLHG-06-4W- - -13
DSLHG-06-4W- - -1390

DSG-01-3C9- - -70
DSG-01-3C9- - -7090

KS-DSLHG-06-4W- -13

KS-CG-06-4W-10

DSLHG-06-5A- - -13
DSLHG-06-5A- - -1390

DSG-01-2B2- - -70
DSG-01-2B2- - -7090

KS-DSLHG-06-5A- -13

KS-CG-06-5A-10

DSLHG-06-5W- - -13
DSLHG-06-5W- - -1390

DSG-01-2B2- - -70
DSG-01-2B2- - -7090

KS-DSLHG-06-5W- -13

KS-CG-06-5W-10

DSLHG-10-1- - -13
DSLHG-10-1- - -1390

DSG-01-3C9- - -70
DSG-01-3C9- - -7090

KS-DSLHG-10-1- -13

KS-CG-06-1-10

DSLHG-10-2- - -13
DSLHG-10-2- - -1390

DSG-01-3C9- - -70
DSG-01-3C9- - -7090

KS-DSLHG-10-2- -13

KS-CG-06-2-10

DSLHG-10-3- - -13
DSLHG-10-3- - -1390

DSG-01-2B2- - -70
DSG-01-2B2- - -7090

KS-DSLHG-10-3- -13

KS-CG-06-3-10

DSLHG-10-4A- - -13
DSLHG-10-4A- - -1390

DSG-01-3C9- - -70
DSG-01-3C9- - -7090

KS-DSLHG-10-4A- -13

KS-CG-06-4A-10

DSLHG-10-4W- - -13
DSLHG-10-4W- - -1390

DSG-01-3C9- - -70
DSG-01-3C9- - -7090

KS-DSLHG-10-4W- -13

KS-CG-06-4W-10

DSLHG-10-5A- - -13
DSLHG-10-5A- - -1390

DSG-01-2B2- - -70
DSG-01-2B2- - -7090

KS-DSLHG-10-5A- -13

KS-CG-06-5A-10

DSLHG-10-5W- - -13
DSLHG-10-5W- - -1390

DSG-01-2B2- - -70
DSG-01-2B2- - -7090

KS-DSLHG-10-5W- -13

KS-CG-06-5W-10

KS-CG-04-1-10

KS-CG-04-2-10

For Pilot Valves

KS-DSG-01- -70
(1 Set Req'd)
KS-DSG-01- -70
(2 Set Req'd)
KS-DSG-01- -70
(1 Set Req'd)

KS-DSG-01- -70
(2 Set Req'd)

KS-DSG-01- -70
(1 Set Req'd)
KS-DSG-01- -70
(2 Set Req'd)
KS-DSG-01- -70
(1 Set Req'd)

KS-DSG-01- -70
(2 Set Req'd)

KS-DSG-01- -70
(1 Set Req'd)
KS-DSG-01- -70
(2 Set Req'd)
KS-DSG-01- -70
(1 Set Req'd)

KS-DSG-01- -70
(2 Set Req'd)

Note 1: Fill coil type (a symbol representing current/voltage) in section marked . Likewise, in section marked , fill a symbol representing the
type of electrical conduit connection (None: Terminal Box Type, N: Plug-in Connector Type).
2: A complete seal kit is composed of seal kit for pilot selector valve, seal kit for pilot valve and seal for main valve.
See pages 474 and 475 for information on the seals for main valve.
3: See page 344 for the detailed information on the pilot valves.

478

Multi Purpose Control Valves

DIRECTIONAL CONTROLS
How to Change Pilot & Drain Connection
Pilot Connectio n and Drain Connectio n can be change d easily with a disconnection/connectio n of pilot plug. The
following drawings give illustrations of External Pilot-External Drain Type, When changing to Internal Pilot-Internal
Drain Type, the following procedure may be followed.
External Pilot
I n t e r n a l P ilo t
(See Section E-E)

External Drain
I n t e r n a l D r a in
(See Section D-D)

1) Remove pipe plug 1 .


2) Remove pipe plug 2 .
3) Wind a sealing tape around the pipe plug 1 , then fit the plug into
the port.

1) Remove pipe plug 3 .


2) Remove pipe plug 4 .
3) Wind a sealing tape around the pipe plug 3 , then fit the plug into
the port.
4) In case of DSLHG-04, fit the plug into the port "Y" on the
sub-plate. In case of DSLHG-06/10, wind a sealing tape around
the plug 4 and then thread it into the port "Y".

Pipe Plug 3

Pipe Plug 4 for


Drain Connection Selection

SOL a

SOL b

Pipe Plug 2 for


Pilot Connection Selection
D

Pipe Plug 1

Multi Purpose Control Valves

DSLHG-04

Section E-E Section D-D

E
D

DSLHG-06/10
Pipe Plug 2 for
Pilot Connection
Selection
Pipe Plug 1

Pipe Plug 4 for


Drain Connection Selection
Pipe Plug 3

SOL b

SOL a

D
E

Thread "Y"

Multi Purpose Control Valves

Section E-E Section D-D

479

Solenoid Operated Poppet Type Two-Way Valves


These valves are used for opening/closing the oil path by having the poppet valve
operated with an electric signal via solenoid. Because these are of poppet type, the
internal leakage is quite small and there is no worry about hydraulic lock.

Specifications
Model Numbers

Max. Flow
L /min
(U.S.GPM)

CDSC-01-C-D24-10
CDSC-03-C- -21
CDST- 03W
03 -C- -21
CDSG-03-C- -21

Max. Operating Internal leakage Max. Changeover


Frequency
Pressure
cm3/min
MPa (PSI)
(cu.in./min) min-1 (Cycles/Min)
21 (3050)

15 (4.0)
50 (13.2)

14 (2030)

or less
0.25 (.015)

or less
0.25 (.015)

Approx.
Mass
kg(1bs.)
0.35 (.8)

240
AC: 300
DC: 240
R: 120

0.5 (1.1)
0.85 (1.9)
0.85 (1.9)

1. The maximum flow means the limited flow without inducing any abnormality to the operation
(changeover) of the valve.
2. When the valve is operated at 18.5 Mpa (2680 PSI) or higher pressure, continuous energies time is
restricted with Max. 30 min., and also the energies ratio less than 90 %.

Solenoid Ratings
Electric
Source

Coil Type

Frequency
(Hz)
50

A100

A120
AC
A200

A240
DC
(K Series)
AC DC
Rectified

D12
D24
D48
R100
R200

60
50
60
50
60
50
60

50/60

Voltage (V)
Source Serviceable
Rating
Range
100
80 - 100
100
90 - 120
110
96 - 132
120
108 - 144
200
160 - 220
200
180 - 240
220
192 - 264
240
216 - 288
12
10.8 - 13.2
24
21.6 - 26.4
48
43.2 - 52.8
100
90 - 110
200
180 - 220

Current & Power at Rated Voltage


Inrush
Holding
Power
(A)
(A)
(W)
0.55
1.12
0.40
0.95
0.36
0.86
0.46
0.93
0.33
0.79
0.28
0.56
0.20
0.48
0.18
0.43
0.23
0.47
0.17
0.40
2.20
26
1.10
0.55
0.30
26
0.15

CDSC-01 is available with coil type D24 only.


Because both AC and DC solenoids employ the plug-in type electrical wiring, the valve can be
removed without removing the wiring. (Coil type of CDSC-01 is flying lead wire only.)
Being 50-60 Hz common service AC solenoids, do not require rewiring when the applied frequency is
changed.
K-Series DC Solenoid which has a reputation for excellent DC control is employed.
(Coil type of CDSC-01 is with Surge Suppressor.)

Graphic Symbol
X

Instructions
Direction of flow when the
solenoid is energised
These valves do not allow flow from
Y to X when the solenoid is energised.

At the time of test run


At the time of test run, there is a
possibility that the oil may not flow
even after the solenoid is energised
because of the residual air in the
valve.

Mounting
There are no mounting restrictions
for any models.

Model Number Designation


F-

CD S

-03

F:
CDS:
Special seals
Solenoid
for phosphate Operated
ester type
Poppet
fluids
Type
(Omit if not
Two-Way
required)
Valves

-D1 2

Valve Type

01

C: Cartridge
Type

Coil Type
DC D24

03

T: Threaded
Connection
G: Gasket
Mounting

-C

Valve Size

Special Seals Series Number Type of Connection

C:
AC
03W (Piping Size 1/4) Normally
DC
03 (Piping Size 3/8) Closed
AC
03

A100, A120
A200, A240
D12, D24, D100
DC Rectified
R100, R200

-21
Design Number

Design Standard

10

None: Japanese Std. "JIS" &


European Design Std.
90: N. American Design Std.
None: Japanese Std. "JIS"
80: European Design Std.
90: N. American Design Std.
None: Japanese Std. "JIS" &
European Design Std.
90: N. American Design Std.

21
21
21

Mounting Bolts
Mounting bolt in the table below is attached only for Gasket mounting type valve (CDSG-03).
Socket Head Cap Screws (2pcs.)
Valve Model Numbers
CDSG-03

480

Japanese Standard "JIS


European Design Standard
M6

60 Lg.

N. American Design Standard


1/4-20 UNC

2-1/4Lg.

Solenoid Operated Poppet Type Two-Way Valves

DIRECTIONAL CONTROLS
Pressure Drop
CDSC-01
PSI

MPa
1.5

For any other viscosity, multiply the factors in the table below.
150

1.0
Y

Viscosity

100

SSU

77

Factor

0.5
50
0

mm2/s 15

5
0

15 L/min

10
2

30

141 186 232 278 324 371 417 464

40

50

60

70

80

90

100

0.84 0.91 1.00 1.07 1.14 1.19 1.24 1.28 1.32 1.35

For any other specific gravity (G'), the pressure drop ( P') may be obtained
from the formula below.
P' = P (G'/0.850)

20
98

4 U.S.GPM

Flow Rate

CDSC-03
CDST-03
CDSG-03

CDST-03W

Hydraulic Fluid: Viscosity 35 mm2 (164 SSU), Specific Gravity 0.850


PSI

PSI

MPa
1.6

1.2

150
100
50

0.8

Y
Y

0.4

X
0

200

Pressure Drop P

Pressure Drop P

200

MPa
1.6

0
0
0

10

20

30
6

40

1.2

100
50
0

50 L /min

0.8

Y
Y

0.4

0
0

12 13 U.S.GPM

10

150

10

30

20
4

40
10

50 L /min
12 13 U.S.GPM

Flow Rate
Flow Rate
Note: Measuring has been made for the CDSC-03 (Cartridge type) when it is equipped with the same body
as the threaded connections and the gasket mounting type.
For any other viscosity, multiply the factors in the table below.
Viscosity

mm2/s 15
SSU

Factor

77

20

30

40

50

60

70

80

90

100

98

141 186 232 278 324 371 417 464

0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30

For any other specific gravity (G'), the pressure drop ( P') may be obtained from the
formula below.
P' = P (G'/0.850)

Changeover Time
Changeover time, T2 and T4, in particular, varies according to the hydraulic circuit and operating conditions. As an
example, the following figures show how the measurement is made.
Test Circuit

Pressure Detector

Model
Number

Solenoid
Types

CDSC-01

DC
AC

CDS -03

Result of measurement
T4
T1

DC
AC DC
Rectified

Shifting time (ms)


Condition
Flow Rate SOL "ON"(OpenClose) SOL "OFF"(OpenClose)
Pressure "P"
L/min
T4 (ex.)
T3
T1
T2 (ex.)
MPa (PSI)
(U.S.GPM)
44.0
38.4
21.4
29.0
10 (1450)
15 (4.0)
47.0
44.0
30.6
27.0
21 (3050)
15 (4.0)
86.0
44.0
10.0
20.0
7 (1020)
50 (13.2)
43.0
54.0
11.0
12.0
14 (2030)
50 (13.2)
104.0
66.0
22.0
44.0
7 (1020)
50 (13.2)
60.0
73.0
24.0
41.0
14 (2030)
50 (13.2)
100.0
146.0
27.0
114.0
7 (1020)
50 (13.2)
66.0
142.0
32.0
108.0
14 (2030)
50 (13.2)

Solenoid Operated Poppet Type Two-Way Valves

Pressure Drop P

200

Hydraulic Fluid: Viscosity 30 mm2 (141 SSU), Specific Gravity 0.850

T3
P

T2
SOL

ON

Time

OFF

Solenoid Operated Poppet Type Two-Way Valves

481

5
(.20)

CDSC-01-C-D24-10/1090

AWG 18

140
(5.51)

65 (2.56)

Flying Lead Wire

25.5(1.00)

48
(1.89)

19(.75)
14 0.1
(.55) (.004)
M20 1 Thd.

MODEL

CDSC-01-C-D24-10
DC24V

YUKEN KOGYO CO., LTD. JAPAN

38(1.50) Dia.

Coil

30
(1.18)

Core Tightening End


Tightening torque
: 25.5 - 30.6 Nm (230 - 270 IN. lbs)

12(.47) Dia.

VOLTAGE

24(.94)
Dia.

14.5(.57)
Across Flats

25
(.98)

24
(.94)

Free Flow Outlet


Port "X"
Free Flow Inlet
Port "Y"

10(.39)

55
(2.17)

24(.94) Dia.

Nut
Tightening torque
: 3.9 - 5.9 Nm (35 - 52 IN. lbs)

DIMENSIONS IN
MILLIMETRES (INCHES)
Details of Mounting Holes

Min. 27(1.063)
19.6(.772)
19.4(.764)

1.5(.059)

6.2(.244)
6.0(.236)
Dia.

Min.
12(.472)
2.9(.114)
2.5(.098)
15
20
22.7(.893)
22.6(.890)
Dia.
19(.75)
Dia.

30(1.18) Dia.

1.6

45

3.2

1.6

Port "X"
R0.1 - 0.3(R.004 - .012)
6.2(.244)
6.0(.236) Dia.

Port "Y"
12.027(.4735)
12.000(.4724)
Dia.

0.3(.012)
0.2(.008)

How to Mount
When mounting, the following steps must be followed:
1. Loosen the nut , then remove the coil.
2. Thread the cartridge, making sure that the collar 24 (.94) Dia. of
the cartridge is well fitted to the component surface ( surface
in the left drawing).
3. Attach the coil and secure it with a nut.

M20 1 Thd.
16
(.630)

0.1(.004)
Dia.

Note: The fitting portion of o-rings should have a good machined finish.

482

Solenoid Operated Poppet Type Two-Way Valves

DIRECTIONAL CONTROLS
CDSC-03-C-A -21/2190
Models with AC Solenoids

29(1.14)
Dia.
40
(1.57)

44
(1.73)
27
(1.06)

Cable Departure
Cable Applicable:
Outside Dia ................ 8-10 mm (.31-.39 in.) Dia.
Conductor Area .......... Not Exceeding 1.5mm2 (.0023 Sq. in.)
27.5
(1.08)

Wrench Flats for Fixing Cartridge


Tightening Torque
: 30-49 Nm (266-434 in. 1bs.)

20
(.79)

88.2
(3.47)
39
24 17.7
(1.54)
(.94) (.70)

Free Flow Outlet


Port "X"

O-Ring
SO-NB-P12

16(.63) Dia.

Free Flow Inlet Port "Y"

48
(1.89)

Coil
31.5
(1.24)

O-Ring
SO-NB-P26

Space Needed to Remove Coil

69
(2.72)

86
(3.39)
54
(2.13)
19
(.75)

Three positions of cable departure


are available in 90 increments.
Nut
Tightening Torque
: 6.0-7.5Nm (53-66 in. 1bs.)

M30

1.5 Thd.

35(1.38)
Dia.

DIMENSIONS IN
MILLIMETRES (INCHES)
Details of Mounting Holes
32.9(1.295)
Dia.
15 32.7(1.287)

A
R 0.2
(R .008)

45

18
(.71)

14
(.55) 3.5
(.14)

1.5 Thd.

When mounting, the following steps must be followed:


1. Loosen the nut , then remove the coil.
2. Thread the cartridge, making sure that the collar 35 (1.38) Dia.
of the cartridge is well fitted to the component surface ( A
surface in the left drawing).
3. Attach the coil and secure it with a nut.

20

Max.
14 (.55)
Dia.

1
(.04)

24.6(.969)
24.4(.961)

M30

How to Mount

28.4 (1.12)
Dia.

E
Solenoid Operated Poppet Type Two-Way Valves

The position can be changed by


loosening the nut . Be sure to
retighten the nut after changing
the position.

"Y"

"X"
16.027(.6310)
Dia.
16.000(.6299)

Note: The fitting portion of O-rings should have a good machined finish.

Solenoid Operated Poppet Type Two-Way Valves

483

CDSC-03-C-D -21/2190
Models with DC Solenoids
47.5
(1.87)
22
(.87)

Wrench Flats for Fixing Cartridge


Tightening Torque
: 30-49 Nm (266-434 in. 1bs.)

Space Needed to Remove Coil


52
(2.05)

24.5
(.96)

18.7
(.74)

39
(1.54)

27.5
(1.08)
Three positions of cable departure
are available in 90 increments.

Nut
Tightening Torque
: 10.3-11.3 Nm (91-100 in. 1bs.)

75.2
(2.96)

100.5
(3.96)
64
(2.52)
15
(.59)

31.5
(1.24)

Coil

47(1.85)
Dia.

For other dimensions, refer to the "Models with AC Solenoids".

DIMENSIONS IN
MILLIMETRES (INCHES)

CDSC-03-C-R -21/2190
Models with R Type Solenoids

Wrench Flats for Fixing Cartridge


Tightening Torque
: 30-49 Nm (266-434 in. 1bs.)
Nut
Tightening Torque
: 10.3-11.3 Nm (91-100 in. 1bs.)

31.5
(1.24)

18.7
(.74)

Coil

47(1.85)
Dia.

For other dimensions, refer to the "Models with AC Solenoids".

484

Space Needed to Remove Coil

75.2
(2.96)

53
(2.09)

24.5
(.96)

52
(2.05)

103.5
(4.07)
57.2
(2.25)
15
(.59)

34
(1.34)

Solenoid Operated Poppet Type Two-Way Valves

DIRECTIONAL CONTROLS
CDST-03, 03W-C- -21/2180/2190

Cable Departure
Cable Applicable:
Outside Dia .............. 8-10 mm (.31-.39 in.) Dia.
Conductor Area ........ Not Exceeding 1.5mm2 (.0023 Sq. in.)
91
Space Needed to Remove Coil
(3.58)
54
25
(2.13)
(.98)

Models with AC Solenoids

18
(.71)
37
(1.46)

7(.28) Dia. Through


11(.43) Dia. Spotface
2 Places

Free Flow Inlet Port "Y"


"A" Thd. (Opposite Side)

Models with R Type Solenoids


104
(4.09)
57.2
(2.25)

37.2
(1.46)

37.2
(1.46)

75.2
(2.96)

75.2
(2.96)

39
(1.54)

Space Needed to Remove Coil


25
(.98)

53
(2.09)

52
(2.05)

Space Needed to Remove Coil


25
(.98)

For other dimensions, refer to the "Models with AC Solenoids".

CDSG-03-C- -21/2190

Free Flow
Inlet Port "Y"

39
(1.54)

118.5
(4.67)

Mounting Surface

49
(1.93)
50
(1.97)

Mounting surface should have


a good machined finish.
Max. 11(.43) Dia.

7(.28) Dia. Through


11(.43) Dia. Spotface
2 Places

25
(.98)

106.2
(4.18)
36.2
(1.43)

49.5
(1.95)
19 18.5
(.75) (.73)

1
(.04)

Free Flow
Outlet Port "X"

Space Needed to Remove Coil


48
(1.89)

91
(3.58)
54
(2.13)

Three positions of cable departure


are available in 90 increments.

45
(1.77)
60
(2.36)

DIMENSIONS IN
MILLIMETRES (INCHES)

Cable Departure
Cable Applicable:
Outside Dia .............. 8-10 mm (.31-.39 in.) Dia.
Conductor Area ........ Not Exceeding 1.5mm2 (.0023 Sq. in.)

Models with AC Solenoids

7.5
(.30)

E
Solenoid Operated Poppet Type Two-Way Valves

Models with DC Solenoids


101
(3.98)
64
(2.52)

Note: The position of cable departure


can be changed. For the detail,
refer to CDSC-03 on the
previous page.

25
(.98)
49
(1.93)
50
(1.97)

Free Flow Outlet Port "X"


"A" Thd.

45
(1.77)
60
(2.36)

7.5
(.30)

Model Numbers
"A" Thd.
CDST-03W-C- -21
Rc 1/4
CDST-03-C- -21
Rc 3/8
CDST-03W-C- -2180 1/4 BSP.F
CDST-03-C- -2180
3/8 BSP.F
CDST-03W-C- -2190 1/4 NPT
CDST-03-C- -2190
3/8 NPT

52
(2.05)

49.5
(1.95)
19 18.5
(.75) (.73)

106.2
(4.18)
36.2
(1.43)

118.5
(4.67)

69
(2.72)

39
(1.54)

48
(1.89)

Three positions of cable departure


are available in 90 increments.

Mounting Surface
(O-Rings Furnished)

Note 1: For models with DC solenoids and models with R type solenoids, refer to CDST-03, 03W.
2: The position of cable departure can be changed. For the detail, refer to CDSC-03 on the previous page.

Solenoid Operated Poppet Type Two-Way Valves

485

List of Seals and Coil Ass'y


CDSC-01-C-D24-10/1090

Item
6
10
11
12
13
14

7 12 6

Name of Parts
Coil Ass'y
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring

4 10 11 14 2

Part Numbers
2697-VK317470-3
TK280163-7
SO-NB-P18
SO-NB-P16
SO-NB-P9
SO-NB-A014

13

Qty. Seal Kit Numbers


1
1
1
1 KS-CDSC-01-10
1
1

Note: When ordering the seals, please specify the seal kit number.

486

Solenoid Operated Poppet Type Two-Way Valves

DIRECTIONAL CONTROLS
List of Seals, Solenoid Ass'y, Coil Ass'y and Connector Ass'y
CDST-03 -C- -21/2180/2190
CDSC-03-C- -21/2190
CDSG-03-C- -21/2190

12

13 11

10 14

Solenoid assembly is composed of the parts marked with

List of Seals
Item
9
10
11
14

Name of Parts
O-Ring
O-Ring
O-Ring
O-Ring

List of Seal Kits


Part Numbers
SO-NB-P26
SO-NB-P20
SO-NB-P12
SO-NB-A014

Qty.
Remarks
1
1
1
2 only for CDSG

Valve Model Numbers


CDSC-03-C- -21
CDST-03 -C- -21
CDSG-03-C- -21

Note: When ordering the seals, please specify the seal kit number
from the table right.

Solenoid Ass'y, Coil Ass'y and Connector Ass'y No.


Valve Model No.
CDS
CDS
CDS
CDS
CDS
CDS
CDS
CDS
CDS

-03
-03
-03
-03
-03
-03
-03
-03
-03

-C-A100
-C-A120
-C-A200
-C-A240
-C-D12
-C-D24
-C-D48
-C-R100
-C-R200

Solenoid Ass'y No.


CSA1-100-20
CSA1-120-20
CSA1-200-20
CSA1-240-20
CSD1-12-20
CSD1-24-20
CSD1-48-20
CSR1-100-20
CSR1-200-20

Coil No.

C-CSA1-100-20
C-CSA1-120-20
C-CSA1-200-20
C-CSA1-240-20
C-SD1-12-50
C-SD1-24-50
C-SD1-48-50
C-SR1-100-50
C-SR1-200-50

12

Connector Ass'y No.

GDM-211-B-11

Seal Kit Numbers


KS-CDSC-03-20
KS-CDSG-03-20

Solenoid Operated Poppet Type Two-Way Valves

GDM-211-B-11

GDME-211-R-B-10

Change of supply voltage


The supply voltage can be changed by replacing the coil.

Solenoid Operated Poppet Type Two-Way Valves

487

Interchangeability between Current and New Design


Because of solenoid assembly improvements, CDS -03 has been model-changed (design 20 to design 21).
Specifications and Characteristics
There are no changes in the specifications and characteristics of the valves themselves.
Solenoid Ratings
There are changes in the inrush current, holding current and power as shown below. No other changes.
Electric Source

Coil Type

Voltage (V)
Source
Serviceable
Rating
Range
100
80 - 110
100
90 - 120
110
96 - 132
120
108 - 144
160 - 220
200
200
180 - 240
220
192 - 264
240
216 - 288
10.8 - 13.2
12
21.6 - 26.4
24
43.2 - 52.8
48
90 - 110
100
200
180 - 220

Frequency
(Hz)
50

A100

60
50
60
50

A120
AC
A200

60
50
60

A240
DC
(K Series)
AC DC Rectified

D12
D24
D48
R100
R200

50/60

Current & Power at Rated Voltage


Inrush (A)
Holding (A)
Power (W)
Current
Current
New
Current
New
New
1.12
0.55
1.30
0.52
0.95
0.40
1.08
0.39
0.86
0.36
1.19
0.47
0.46
0.93
1.08
0.45
0.79
0.33
0.98
0.33
0.56
0.28
0.65
0.27
0.20
0.48
0.54
0.20
0.18
0.59
0.24
0.43
0.55
0.47
0.23
0.23
0.45
0.40
0.17
0.17
2.20
2.40
26
29
1.10
1.20
0.55
0.60
0.30
0.32
26
29
0.17
0.15

Interchangeability in Installation
AC Solenoids
Most items of mounting are interchangeable except the dimensions as shown below. In addition, the size of the spanner
(core end faces) for locking the CDSC cartridges has been changed to 15-19 mm across flats.
New: Design 21
86
(3.39)
20
54
(.79)
(2.13)

Space Needed to Remove Coil

17.7(.70)

18.7(.74)

Wrench Flats for Fixing Cartridge


Hex. 19(.75)
Space Needed to Remove Coil

69
(2.72)

23.6
(.93)

52(2.05)

Wrench Flats for Fixing Cartridge


Hex. 15(.59)

75.2
(2.96)

88
(3.46)
52.2
(2.06)

48(1.89)

Current: Design 20

A
A

Body

Body

DC/R Type Solenoids


Most items of mounting are interchangeable except the dimensions as shown below. The solenoid shape changed from
circular to hexagonal. No change in the size 15 mm of the spanner for locking cartridges.
Current: Design 20
DC: 63.2(2.49)
R : 57.2(2.25)

New: Design 21

DC: 99.4(3.91)
R : 103(4.06)

24
(.94)
48(1.89)
Dia.

DC: 64(2.52)
R : 57.2(2.25)

DC:100.5(3.96)
R :103.5(4.07)
24.5
(.96)

Body

Body

Note: The above drawings give illustrations for the cartridge type. The dimension A at the mounting section remains
unchanged. In case of the Thread Connection Type and Gasket Mounting Type, a body is mounted to the hatched section.
The dimensions of the body remain unchanged.

488

Solenoid Operated Poppet Type Two-Way Valves

DIRECTIONAL CONTROLS

Shut-off Type Solenoid Operated Directional Valves


The shut-off type solenoid operated directional valves are poppet type
solenoid operated two-way directional valves developed to meet the
needs of this age such as energy and resources saving.
High-response
High response is provided by the poppet design.
Smallest internal leakage
Internal leakage are very small, less than 5 drips per min., which is
achieved by the poppet design.
Two mounting types: cartridge and sub-plate
Mounting dimensions for both types conform to ISO standard.
Water-proof type (conforming to JIS D 0203 Water Spray Test
32) is also available.

E
Port
"2"

Graphic Symbol
2

Specifications
Max. Operating Pressure
1

Max. Flow
L /min
(U.S.GPM)

Model Numbers

Port "1"
"1" to "2"
Flow

DSPC-01-C- -20

3
4

DSPG-01-C- -20

DSPC-03-C- -10

DSPG-03-C- -10

"2" to "1"
Flow

Port
"2"

40
(10.6)
10 (1450)
80
(21.1)

16 (2320)

Approx.
Mass
kg(1bs.)

Max.
Changeover
Frequency
min-1
(Cycles/Min)

Internal
leakage
cm3/min
(cu.in./min)

300

or Less
0.25 (.015)

0.45 (1.0) 0.6 (1.3)

240

or Less
0.25 (.015)

0.9 (2.0)

1.0 (2.2)

3.8 (8.4)

3.9 (8.6)

25 (3630)

AC

DC

1.45 (3.2) 1.6 (3.5)

Shut-off Type
Solenoid Operated Directional Valves

Port
"1"

1. Maximum flow rates depend on operating conditions. For details, see page 491.
2. Do not connect port "1" to a line subjected to surge pressures. In addition, if you use port "1" for tank line, be sure to keep the end of the
line in the oil.
3. Protections against dust and water conform to the international electric standard (IEC) PUBL 529 IP64.
4. In the case of "DSPC-01-C-D ", use iron material for installation body (cabity).

Shut-off Type Solenoid Operated Directional Valves

489

Model Number Designation


F-

DSP

Special Seals

Series
Number

Type of
Connection

Valve Size

C:
Cartridge Type

01

G:
Sub-plate
Mounting

03

F:
Special Seals
for Phosphate
Ester Type
Fluids
(Omit if not
required)

DSP:
Shut-Off Type
Solenoid
Operated
Directional
Valves

-01

-C
Valve Type

-D24

-20

Coil Type

Design
Number

AC
A 100
A 200

20

DC
D12
D24

10

C:
Normally
Closed

Design Standard

None: Japanese Std.


"JIS" & European
Design Std.
N. American
90:
Design Std.

Solenoid Ratings
Voltage (V)
Electric
Source

Coil Type

Frequency
(Hz)

50
A100

60

AC

50
A200
2

DC
(K Series)

60

Current & Power at Rated Voltage


1

Source
Rating

Serviceable
Range

100

80 - 110

100
110
200
200
220

Inrush (A)

90 - 120
160 - 220
180 - 240

Holding (A)

01

03

01

03

2.42

5.37

0.51

0.90

2.14

4.57

0.37

0.63

2.35

5.03

0.44

0.77

1.21

2.69

0.25

0.45

1.07

2.29

0.19

0.31

1.18

2.52

0.22

0.38

D12

12

10.8 - 13.2

2.45

3.16

D24

24

21.6 - 26.4

1.23

1.57

Power (W)
01

03

29

38

1. Inrush current in the above table show rms values at maximum stroke.
2. K-Series DC Solenoid which has a reputation for excellent DC control is employed.

Sub-plate
Model
Numbers

DSPG-01

DSPG-03

Japanese Standard "JIS"


Sub-plate
Thread
Model Numbers
Size

European Design Standard


Sub-plate
Thread
Model Numbers
Size

N.American Design Standard


Sub-plate
Thread
Model Numbers
Size

Approx.
Mass
kg (lbs.)

DSGM-01-31

Rc 1/8

DSGM-01-3180

1/8 BSP.F

DSGM-01-3190

1/8 NPT

0.8 (1.8)

DSGM-01X-31

Rc 1/4

DSGM-01X-3180

1/4 BSP.F

DSGM-01X-3190

1/4 NPT

0.8 (1.8)

DSGM-01Y-31

Rc 3/8

DSGM-01Y-3190

3/8 NPT

0.8 (1.8)

DSGM-03-40

Rc 3/8

DSGM-03-2180

3/8 BSP.F

DSGM-03-2190

3/8 NPT

3.0 (6.6)

DSGM-03X-40

Rc 1/2

DSGM-03X-2180

1/2 BSP.F

DSGM-03X-2190

1/2 NPT

3.0 (6.6)

DSGM-03Y-40

Rc 3/4

DSGM-03Y-2180

3/4 BSP.F

DSGM-03Y-2190

3/4 NPT

4.7 (10.4)

Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should
have a good machined finish.

Mounting Bolts
Four socket head cap screws in the table below are included.
Valve Model Numbers
DSPG-01

Descriptions
Japanese Standard "JIS" and
European Design Standard
N. American Design Standard

DSPG-03

Japanese Standard "JIS" and


European Design Standard
N. American Design Standard

490

Soc. Hd. Cap Screw (4 pcs.)


M5

50 Lg.

No. 10-24 UNC


M6

2 Lg.

80 Lg.

1/4-20 UNC

3-1/4 Lg.

Shut-off Type Solenoid Operated Directional Valves

Tightening Torque
5-7 Nm
(44 -62 in. 1bs.)
12-15 Nm
(106 -133 in. 1bs.)

DIRECTIONAL CONTROLS
Typical Performance Characteristics at Viscosity 30 mm2/s (141 SSU) [ISO VG 46 oils, 50C(122F)]

Maximum Flow Rate

Typical Changeover Time

The zone under each shaded line denotes the flow rate ranges being free of
trouble in changeover.
DSPC/DSPG-01
40

Direction
of flow
"2" "1"

10
30

Models with DC Solenoids


U.S.GPM L /min
40

100 %V
(50, 60 Hz)

80 %V
(50 Hz)

20

Direction of flow
"1" "2"

ON

100 %V

30

Solenoid
6

OFF

OFF

Poppet Shift

20

Max.

90 %V

Direction of flow
"1" "2"

90 %V
(60 Hz)

10

Direction
of flow
"2" "1"

10

Flow Rate

Flow Rate

Pressure: 15 MPa (2180 PSI)


Flow Rate: (01) 30 L/min (7.9 U.S.GPM)
(03) 63 L/min (16.6 U.S.GPM)
Viscosity: 30 mm2/s (141 SSU)
100 % V
Voltage:
(After coil temperature rise and saturates)
"1"
Direction of Flow: "2"

T1

T2

10

Shifting Time (ms)

Model Numbers
0

5
0

10

1000

15

25 MPa

20

2000

PSI

3000

Pressure

5
0

10

1000

15

20

2000

MPa

25

PSI

3000

Pressure

DSPC/DSPG-03

15

100

100

Direction
of flow
20
"2" "1"

80
60

10

40

20

Direction of flow
"1" "2"

5
0

10

1000

15

25MPa

20

2000

3000

Pressure

DSPC/DSPG-01-C-A

22

30

DSPC/DSPG-01-C-D

69

14

DSPC/DSPG-03-C-A

22

20

DSPC/DSPG-03-C-D

60

80

Direction of flow"2" "1"

25

Flow Rate

Flow Rate

20

T2

Models with DC Solenoids


U.S.GPM L /min

Models with AC Solenoids


U.S.GPM L /min
25

T1

15

80

Direction of flow
"1" "2"

60

10

40

20

PSI

5
0

1000

10

15

25 MPa

20

2000

3000

PSI

Pressure

Pressure Drop
DSPC/DSPG-03

DSPC/DSPG-01
PSI

MPa
PSI

2.5

350

400

2.0

350

Pressure Drop

1.5

200

MPa
3.0

DSPG

300

Pressure Drop

E
Shut-off Type
Solenoid Operated Directional Valves

Models with AC Solenoids


U.S.GPM L /min

[Test Conditions]

1.0

DSPC

100
0.5

300

DSPG
2.0

250
200
150

DSPC
1.0

100
50

10

20

40 L /min

30

Viscosity

mm /s 15

Factor

SSU

20

30

40

50

60

70

80

90

20
0

10 U.S.GPM
6
8
Flow Rate
For any other viscosity, multiply the factors in the table below.
0

40
10

60
15

80 L /min
20

U.S.GPM

Flow Rate

100

77 98 141 186 232 278 324 371 417 464


0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30

For any other specific gravity (G'), the pressure drop ( P') may be
obtained from the formula below.
P' = P(G'/0.850)

Shut-off Type Solenoid Operated Directional Valves

491

Mounting Surface: ISO 7789 20-01-0-93

Models with AC Solenoids

Three positions of cable


departure are available in
90 increments.

47
(1.85)
27.5
(1.08)

Cable Departure
Cable Applicable:
Outside Dia.
.....8-10 mm (.31-.39 in.) Dia.
4.5
Conductor Area
(.18)
.....Not Exceeding
1.5m m 2 (.0023 Sq. in.)

20
(.79)

53
(2.09)
85
(3.35)

The position can be changed


by loosening the nut 2 .
Be sure to retighten the nut
after changing the position.

Manual Actuator
6(.24) Dia.

Core Tightening End


15(.59) Across Flats

22
(.87)

Nut

1
2

93.7
(3.69)
0.3
30.2
(.01) (1.19)
39
16
14.5
(1.54) (.63)
(.57)
10
(.39)

M20

16.85(.6634)
16.82(.6622)
Dia.

DSPC-01-C- -20/2090

1.5 Thd.

Port "1"

O-Ring
SO-NB-A015
Port "2"

4
(.16)

O-Ring
SO-NB-P18

1. Tightening torque for iron core assembly: 30 - 50 Nm (266-443 IN. lbs.)


2. Tightening torque for nuts: 10.3 - 11.3 Nm (91-100 IN. lbs.)

Models with DC Solenoids

103
(4.06)
72.5
(2.85)

24
(.94)

64
(2.52)
100
(3.94)

47.5
(1.87)

48(1.89) Dia.

For other dimensions, refer to the "Models with AC Solenoids".

6.2(.244)
6.0(.236)
Dia.

18.6(.732)
Dia.
18.5(.728)

45
1.6

Port "2"
0.1(.004) A
Dia.

M20

492

1.5 Thd.

Port "1"

Min.
14.5(.571)
Max.
20.5(.807)

17.027(.6703)
17.000(.6693)
Dia.

33(1.30)
Dia.
22.7(.893)
22.6(.890)

1 .6

DIMENSIONS IN
MILLIMETRES (INCHES)

Min.
30.5(1.201)
22.7(.893)
22.3(.878)
21.4(.842)
21.0(.827)

Min.
14.5(.571)
0.3(.012) 2.9(.114)
0.2(.008) 2.5(.098)
30
3.2
R 0.1-0.3
(R .004-.012)

15

6.3

Details of Mounting Holes

How to Mount
When mounting, the following steps must be followed.
1. Loosen the coil fastening the nut and remove the coil.
2. Making use of the core tightening end, screw the
cartridge in.
3. Attach the coil and fix it with the nut.

3. Port diameter of 6.2 (.244) Dia. recommended.


4. Use iron materials for the mounting section.

Shut-off Type Solenoid Operated Directional Valves

DIRECTIONAL CONTROLS
Mounting Surface: ISO 7789 27-01-0-93

Cable Departure
Cable Applicable:
Outside Dia.
.....8-10 mm (.31-.39 in.) Dia.
Conductor Area
.....Not Exceeding
1.5mm2(.0023 Sq. in.)

69.5
(2.74)
27.5
(1.08)

Core Tightening End


22(.87) Across Flats

27
(1.06)

61.8
(2.43)
100.8
(3.97)

The position can be changed


by loosening the nut 2 .
Be sure to retighten the nut
after changing the position.

Manual Actuator
6.3(.25) Dia.

5
(.20)

118.3
(4.66)
0.3
46
(.01)
(1.81)
39
16
(1.54) (.63)
22
(.87)
19.5
(.77)

Port "1"

4
(.16)

32
(1.26)

Port "2"

22.85(.8996)
22.82(.8984)
Dia.

Models with AC Solenoids

24.95(.98)
Dia.

DSPC-03-C- -10/1090

Nut

O -Ring
SO-NB-A119

O-Ring
SO-NB-A018
M27

2 Thd.

Models with DC Solenoids

141.3
(5.56)

34.5
(1.36)

73.8
(2.91)
120.3
(4.74)

95
(3.74)

69(2.72) Dia.

For other dimensions, refer to the "Models with AC Solenoids".

45

25.1(.988)
25.0(.984)

0
-2

3.2

DIMENSIONS IN
MILLIMETRES (INCHES)

Port "1"

1.6

A
0.05(.002) A
Dia.

M27

2 Thd.

Min.
22(.866)
Max.
35(1.378)

How to Mount
23.033(.9068)
23.000(.9055)
Dia.

36(1.42)
Dia.
29.5(1.161)
29.4(1.158)

1.6

15
R 0.1-0.3
(R .004-.012)

0.3(.012)
0.2(.008)

46.9(1.846)
46.5(1.831)
37.6(1.480)
37.2(1.465)
35.9(1.413)
35.5(1.398)
Min.
22(.866)
3.5(.138)
3.1(.122)
30

6.3

Details of Mounting Holes

Shut-off Type
Solenoid Operated Directional Valves

1. Tightening torque for iron core assembly: 110-140 Nm (970-1240 IN. lbs.)
2. Tightening torque for nuts: 8.5-10.5 Nm (75-93 IN. lbs.)

Port "2"

When mounting, the following steps must be followed.


1. Loosen the coil fastening the nut and remove the coil.
2. Making use of the core tightening end, screw the
cartridge in.
3. Attach the coil and fix it with the nut.
3. A recommendable port dia. is 11 (.433) mm.
4. Use iron materials for the mounting section.

Shut-off Type Solenoid Operated Directional Valves

493

Mounting Surface: ISO 4401-AB-03-4-A

DSPG-01-C- -20/2090
Models with AC Solenoids
65
(2.56)
40.5
(1.59)

11
(.43)
Port "2"

48
(1.89)
32.5
(1.28)
31
(1.22)

7.75
(.31)
0.75
(.03)

Port "1"
2

5.5(.22) Dia. Through


9.5(.37) C' bore
4 Places
128.2
(5.05)

74.2
(2.92)
27
39
(1.06) (1.54)

25
(.98)

49
(1.93)
43
(1.69)

90
(3.54)

53
(2.09)

27.5
(1.08)

Cable Departure
Cable Applicable:
Outside Dia.
..... 8-10 mm(.31-.39 in.) Dia.
Conductor Area
..... Not Exceeding
1.5mm2 (.0023 Sq. in.)

Mounting Surface
(O-Rings Furnished)

Lock Nut
Tightening Torque: 10.3-11.3 Nm
(91-100 IN. 1bs.)

22
(.87)

Manual Actuator
6(.24) Dia.

1. The location and the position of the cable departure can be changed. For details, see the cartridge type.
2. These ports (2) are not used. In addition, the body has the O-ring grooves and O-rings are included in the body.
3. The mounting dimensions conform to ISO 4401-AB-03-4-A. Ports A and B are used as ports "2" and "1" respectively.
4. O-rings for ports: SO-NB-P9

Models with DC Solenoids

DIMENSIONS IN
MILLIMETRES (INCHES)
137.5
(5.41)

64
(2.52)

27.5
(1.08)

25
(.98)

101
(3.98)

27
(1.06)

83.5
(3.29)
39
(1.54)

22
(.87)

For other dimensions, refer to the "Models with AC Solenoids".

494

Shut-off Type Solenoid Operated Directional Valves

DIRECTIONAL CONTROLS
Mounting Surface: ISO 4401-AC-05-4-A

DSPG-03-C- -10/1090
Models with AC Solenoids

Port "1"
12
(.47)
46
(1.81)
70
(2.76)

Port "2"

92
(3.62)
19
54
(.75) (2.13)

7(.28) Dia. Through


11(.43) Dia. Spotface
4 Places

164
(6.46)

91
(3.58)
39
35
(1.54) (1.38)

Manual Actuator
6.3(.25) Dia.

32
(1.26)

Mounting Surface 3
(O-Rings Furnished)

Lock Nut
Tightening Torque: 8.5-10.5 Nm
(75-93 IN. 1bs.)

1. The location and the position of the cable departure can be changed. For details, see the cartridge type.
2. These ports (3) are not used. In addition, the body has the O-ring grooves and O-rings are included in the body.
3. The dimensions of mounting surface conform to ISO 4401-AC-05-4-A. Ports A and B are used as port 2 and port 1 respectively.
4. O-rings for each port: SO-NB-A014

DIMENSIONS IN
MILLIMETRES (INCHES)

Models with DC Solenoids


187
(7.36)

Shut-off Type
Solenoid Operated Directional Valves

69
(2.72)
70
(2.76)
109.3
(4.30)

61.8
(2.43)

27.5
(1.08)

35.5
(1.40)

Cable Departure
Cable Applicable:
Outside Dia.
.....8-10 mm (.31-.39 in.) Dia.
Conductor Area
.....Not Exceeding
1.5mm2 (.0023 Sq. in.)

114
(4.49)
39
35
(1.54) (1.38)

121.3
(4.78)

35.5
(1.40)

73.8
(2.91)

27.5
(1.08)

32
(1.26)

For other dimensions, refer to the "Models with AC Solenoids".

Shut-off Type Solenoid Operated Directional Valves

495

List of Seals, Solenoid Ass'y, Coil Ass'y and Connector Ass'y

13
16 8 17 10 2

Solenoid assembly is composed of the


parts marked with .

18 12 11 7

9 15 3

List of Seals
Item

Name of Parts

DSP -01
Part Numbers

Qty.

8
9
10
15
16
17

O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
Back Up Ring

SO-NA-P8
SO-NB-A014
SO-NB-A015
SO-NB-P9
SO-NB-P18
5701-VK413831-9

1
1
1
4
1
2

DSP -03
Part Numbers
SO-NA-P12
SO-NB-A017
SO-NB-A018
SO-NB-A014
SO-NB-A119
2691-VK418550-0

Qty.
1
1
1
5
1
2

Remarks

only for "DSPG"

Note: When ordering the seals, specify the seal kit number from the table below.

List of Seal Kits


Valve Model Numbers
DSPC-01-C- -20
DSPC-03-C- -10
DSPG-01-C- -20
DSPG-03-C- -10

496

Solenoid Ass'y, Coil Ass'y and Connector Ass'y No.


Seal Kit Numbers
KS-DSPC-01-C-10
KS-DSPC-03-C-10
KS-DSPG-01-C-10
KS-DSPG-03-C-10

Valve Model No.

Solenoid Ass'y No.

12 Coil No.

DSPC/DSPG-01-C-A100-20/2090
DSPC/DSPG-01-C-A200-20/2090
DSPC/DSPG-01-C-D12-20/2090
DSPC/DSPG-01-C-D24-20/2090
DSPC/DSPG-03-C-A100-10/1090
DSPC/DSPG-03-C-A200-10/1090
DSPC/DSPG-03-C-D12-10/1090
DSPC/DSPG-03-C-D24-10/1090

SA1-100-N-6055
SA1-200-N-6055
SD1-12-N-6055
SD1-24-N-6055
SA3-100-N-5130
SA3-200-N-5130
SD3-12-N-5130
SD3-24-N-5130

C-SA1-100-N-60
C-SA1-200-N-60
C-SD1-12-N-60
C-SD1-24-N-60
C-SA3-100-N-50
C-SA3-200-N-50
C-SD3-12-N-50
C-SD3-24-N-50

Shut-off Type Solenoid Operated Directional Valves

13 Connector No.

GDM-211-B-11

Check / Pilot Controlled Check Valves

Valve Type

Graphic
Symbols

Max.
Operating
Pressure
MPa (PSI)

.3
1

.5

In-Line
(CIT)
Check Valves

25
(3630)

Right Angle
(CRT/CRG)

2
5

10

20

10

20

50

100 200

02

03

06

10

03

06

Right Angle, Flanged Connection


(CRF)

Pilot Operated
Check Valves

25
(3630)

50

Threaded Connection(CP T)
Sub-plate Mounting(CP G) 03
Flanged Connection(CP F)

Check / Pilot Controlled Check Valves

U.S.GPM
500 1000

Page

500 1000 2000 5000


L /min

498

10

10

06

100 200

16

24

10
504
10

16

497

In-Line Check Valves


These valves allow free flow in one direction and prevent flow in the reverse direction. Cracking pressure specified
is the pressure required to open the valve and allow free flow.
Graphic Symbol

Specifications
Model Numbers

Rated Flow
L /min (U.S.GPM)

Max. Operating Pres.


MPa (PSI)

Cracking Pres.
MPa (PSI)

25
(3630)

0.04 (6)
0.35 (50)
0.5 (70)

Approx. Mass
kg (lbs.)
0.1 (.22)

CIT-02- -50/5080/5090

16 (4.23)

CIT-03- -50/5080/5090

30 (7.93)

CIT-06- -50/5080/5090

85 (22.5)

CIT-10- -50/5080/5090

230 (60.8)

0.3 (.66)
0.8 (1.8)
2.3 (5.1)

Rated flow is the approximate flow rate, when there is a free flow pressure drop of maximum 0.3 MPa (44 PSI), the fluid has a specific
gravity of 0.85 and a kinematic viscosity of 20 m m2 /s (98 SSU), and the cracking pressure is 0.04 MPa (6 PSI).

Model Number Designation


CI

-03

-04

-50

Series
Number

Type of
Connection

Valve
Size

Cracking Pressure
MPa (PSI)

Design
Number

CI:
In-Line
Check Valve

T:
Threaded
Connection

02

Design
Standards

50
04: 0.04 (6)
35: 0.35 (50)
50: 0.5 (70)

03
06

50
50

10

None: Japanese Std. "JIS"


80: European Design Std.
90: N. American Design Std.

50

Note: For In-Line Check Valves, standard type (for petroleum base oils) can be used phosphate ester type fluid.

CIT-02CIT-03CIT-06CIT-10-

-50/5080/5090
-50/5080/5090
-50/5080/5090
-50/5080/5090

"D" Thd.
2 Places

Inlet Port

Outlet Port
FREE

Model Numbers

mm (Inches)
B

CIT-02- -50

58 (2.28)

19 (.75)

Rc 1/4

CIT-02- -5080

65 (2.56)

22 (.87)

1/4 BSP.F

CIT-02- -5090

58 (2.28)

19 (.75)

1/4 NPT

CIT-03- -50

76 (2.99)

CIT-03- -5080

83 (3.27)

27 (1.06)

3/8 BSP.F

CIT-03- -5090

76 (2.99)

CIT-06- -50

95 (3.74)

CIT-06- -5080

102 (4.02)

CIT-06- -5090

95 (3.74)

Rc 3/8
3/8 NPT
Rc 3/4
41 (1.61)

CIT-10- -5080
CIT-10- -5090

3/4 BSP.F
3/4 NPT
Rc 1-1/4

CIT-10- -50

498

"D" Thd.

133(5.24)

60 (2.36)

1-1/4 BSP.F
1-1/4 NPT

Check / Pilot Controlled Check Valves

DIMENSIONS IN
MILLIMETRES (INCHES)

DIRECTIONAL CONTROLS
Pressure Drop
Hydraulic Fluid: Viscosity 30 mm2/s (141 SSU), Specific Gravity 0.850

PSI MPa
0.7
100
0.6
80
60

CIT-02-50
CIT-02-35

0.4

40
20
0

0.2
CIT-02-04
0
0
0

10

15
3
4
Flow Rate

20

25
6

L/min
U.S.GPM

CIT-03
Pressure Drop P

PSI MPa
100
0.7
0.6
80
60

CIT-03-50

0.4

40
20
0

CIT-03-35

0.2

CIT-03-04

0
0
0

10

20

30
6

40 L/min

10

U.S.GPM

Flow Rate

Pressure Drop P

CIT-06
PSI MPa
0.7
100
0.6
80
60

CIT-06-50

0.4
CIT-06-35

40
20
0

In-Line Check Valves

Pressure Drop P

CIT-02

0.2

CIT-06-04

0
0

25

75

50
10

125

100
30

20
Flow Rate

L/min
U.S.GPM

CIT-10

Pressure Drop P

PSI MPa
100
0.7
0.6
80
60

CIT-10-50

0.4

40
20
0

CIT-10-35

0.2

CIT-10-04

0
0
0

50

100
20

150

200

250

60
40
Flow Rate

300

L/min

80 U.S.GPM

In-Line Check Valves

499

Right Angle Check Valves


These valves allow free flow in one direction and prevent flow in the reverse direction. Cracking pressure specified
is the pressure required to open the valve and allow free flow.
Graphic Symbol

Specifications
Model Numbers

Rated Flow
L /min (U.S.GPM)

CRT-03- -50/5080/5090

40 (10.6)

CRT-06- -50/5080/5090

125 (33)

CRT-10- -50/5080/5090

250 (66)

CRG-03- -50/5090

40 (10.6)

CRG-06- -50/5090

125 (33)

CRG-10- -50/5090

250 (66)

Type of Connection

Threaded Connection

Sub-plate Mounting

Max. Operating Pres.


MPa (PSI)
25 (3630)

25 (3630)

Cracking Pres.
MPa (PSI)

Approx. Mass
kg (lbs.)

0.04 (6)

0.9 (2.0)

0.35 (50)

1.7 (3.7)

0.5 (70)

5.6 (12.3)

0.04 (6)

1.7 (3.7)

0.35 (50)

2.9 (6.4)

0.5 (70)

5.5 (12.1)

Rated flow is the approximate flow rate, when there is a free flow pressure drop of maximum 0.3 MPa (44 PSI), the fluid has a specific
gravity of 0.85 and a kinematic viscosity of 20 m m2 /s (98 SSU), and the cracking pressure is 0.04 MPa (6 PSI).

Model Number Designation


F-

CR

-03

-04

-50

Special
Seals

Series
Number

Type of
Connection

Valve
Size

Cracking Pressure
MPa (PSI)

Design
Number

T:
Threaded
Connection

03

04: 0.04 (6)

50

06

35: 0.35 (50)

50

10

50: 0.5 (70)

50

G:
Sub-plate
Mounting

03

04: 0.04 (6)

50

06

35: 0.35 (50)

50

10

50: 0.5 (70)

50

F:
Special seals
for phosphate
ester type
fluids
(Omit if not
required)

CR:
Right Angle
Check Valve

Design
Standards
None: Japanese Std. "JIS"
80: European Design Std.
90: N. American Design Std.
None: Japanese Std. "JIS"
& European Design Std.
90: N. American Design Std.

Sub-plate
Valve
Model
Numbers
CRG-03
CRG-06
CRG-10

Japanese Standard "JIS"

European Design Standard

Sub-plate
Model Numbers

Thread
Size

Sub-plate
Model Numbers

CRGM-03-50

Rc 3/8

CRGM-03-5080

CRGM-03X-50

Rc 1/2

CRGM-03X-5080

CRGM-06-50

Rc 3/4

CRGM-06-5080

N.American Design Standard

Thread
Size

Approx. Mass
kg (lbs.)

Sub-plate
Model Numbers

Thread
Size

3/8 BSP.F

CRGM-03-5090

3/8 NPT

1.6 (3.5)

1/2 BSP.F

CRGM-03X-5090

1/2 NPT

1.6 (3.5)

3/4 BSP.F

CRGM-06-5090

3/4 NPT

2.4 (5.3)

1 NPT

3.0 (6.6)

CRGM-10-50

Rc 1-1/4

CRGM-10-5080

1-1/4 BSP.F

CRGM-10-5090

1-1/4 NPT

4.8 (10.6)

CRGM-10X-50

Rc 1-1/2

CRGM-10X-5080

1-1/2 BSP.F

CRGM-10X-5090

1-1/2 NPT

5.7 (12.6)

CRGM-06X-50

Rc 1

CRGM-06X-5080

1 BSP.F

CRGM-06X-5090

Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface
should have a good machined finish.

Mounting Bolts

Yuken can offer flanged connection


valves described below.

Socket head cap screws in the table below are included.

For details, contact us.


Model No.

500

Rated Flow
L /min (U.S.GPM)

CRF-10- -50

300 (79.3)

CRF-16- -50

600 (159)

CRF-24- -50

1300 (343)

Max. Operating
Pressure
MPa (PSI)
25 (3630)

Valve
Model
Numbers

Socket Head Cap Screw


Japanese Standard "JIS"
European Design Standard

CRG-03

M10

45 Lg.

CRG-06

M10

50 Lg.

CRG-10

M10

55 Lg.

Right Angle Check Valves

N.American Design Standard


3/8-16 UNC
3/8-16 UNC
3/8-16 UNC

Qty.

1-3/4 Lg.

2 Lg.

2-1/4 Lg.

DIRECTIONAL CONTROLS
DIMENSIONS IN
MILLIMETRES (INCHES)

CRT-03- -50/5080/5090
CRT-06- -50/5080/5090
CRT-10- -50/5080/5090

Dimensions mm (Inches)

Model Numbers

"H" Thd.

Rc 3/8
38
62
36
80.5 33
44
(1.50)
3/8 BSP.F
(2.44) (1.42)
(3.17) (1.30) (1.73)
Dia
3/8 NPT
CRT-03- -5090
CRT-03- -50

"H" Thd.
2 Places

CRT-03- -5080

Rc 3/4
54
45
104.5 49
54
74
(2.13)
3/4 BSP.F
CRT-06- -5080
(4.11) (1.93) (2.13)
(2.91) (1.77)
Dia.
3/4 NPT
CRT-06- -5090

CRT-06- -50

Outlet Port

CRT-10- -5080

CRG-03- -50/5090
CRG-06- -50/5090
Outlet Port

6
(.24)

FREE

Locating Pin
6(.24) Dia.

Inlet Port

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places

B
A

Model Numbers

Mounting Surface
(O-Rings Furnished)

Dimensions mm (Inches)
A

Mounting Surface

CRG-03

90
66.7
(3.54) (2.63)

11.7
72
42.9
(.46) (2.83) (1.69)

17.5 72.5
30
ISO 5781-AG-06-2-A
(.69) (2.85) (1.18)

CRG-06

102
79.4
(4.02) (3.13)

11.3
93
60.3
(.44) (3.66) (2.37)

21.4 84.5
35
ISO 5781-AH-08-2-A
(.84) (3.33) (1.38)
Mounting surface: ISO 5781-AJ-10-2-A

CRG-10- -50/5090

Outlet Port

Inlet Port

20.3 (.80)

96.8
(3.81)
120
(4.72)

6
(.24)

Locating Pin
6(.24) Dia.

FREE

123
(4.84)
84.1
(3.31)
42.1
(1.66)

97
(3.82)

11.6
(.46)

Right Angle Check Valves

Inlet Port

Rc 1-1/4
80
107
65
130
65
80
(3.15)
1-1/4 BSP.F
(4.21) (2.56)
(5.12) (2.56) (3.15)
SQ.
1-1/4 NPT
CRT-10- -5090
CRT-10- -50

11(.43) Dia. Through


17.5(.69) Dia. Spotface
6 Places

40
(1.57)

Mounting Surface
(O-Rings Furnished)

Right Angle Check Valves

501

Sub-plate
CRGM-03-50/5080/5090
CRGM-03X-50/5080/5090
13(.51) Dia.
2 Places
"B" Thd.
20(.79) Deep
4 Places

CRGM-06-50/5080/5090
CRGM-06X-50/5080/5090
11.3
(.44)

90
(3.54)

79.4(3.13)

22
(.87)

60.3
(2.37)
49.2
(1.94)
44.5
(1.75)

39.7
(1.56)

124
(4.88)

77
(3.03)

"H" Thd.

27
(1.06)

36
(1.42)

110
(4.33)

"J" Thd.

16
(.63)

80 (3.15) 24 (.94)

45
(1.77)

130
(5.12)

28(1.10) Dia.
2 Places

116(4.57)

9.6(.38)

96.8
(3.81)
48.4
(1.91)

21
D (.83)
C
126(4.96)
11.6
(.46)
120
(4.72)

19
(.75)

16.7
(.66)

84.1
(3.31)
67.5
(2.66)
62.7
(2.47)
42.1
(1.66)

7(.28) Dia.
10(.39) Deep

12(.47)

"J" Thd.
20(.79) Deep
6 Places

CRGM-10-50

Thread Size
F

"H" Thd.

Rc 1-1/4
12
(.47)

96
(3.78)

30
(1.18)

45
(1.77)

CRGM-10-5090
CRGM-10X-50

135
1-1/4 BSP.F
(5.31)
1-1/4 NPT
Rc 1-1/2

177
(6.97)

3/8-16 UNC

140(5.51)

Dimensions mm (Inches)

150
(5.91)

M10

1 BSP.F
1 NPT

82.3 (3.24) 22 (.87)

3/8-16 UNC

Rc 1

136
(5.35)

M10

3/4 BSP.F
3/4 NPT

"H" Thd.
2 Places

502

1/2 NPT

Thread Size
E

82.3 (3.24) 22 (.87)

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places

CRGM-10X-5090

CRGM-03X-5090

7(.28) Dia.
10(.39) Deep

10
(.39)

CRGM-10-50/5080/5090
CRGM-10X-50/5080/5090

CRGM-10X-5080

1/2 BSP.F

Rc 3/4

CRGM-06X-5090

CRGM-10-5080

CRGM-03X-5080

Dimensions mm (Inches)
A

CRGM-06X-50

Sub-plate
Model Numbers

Rc 1/2

15
(.59)

CRGM-06-5090
CRGM-06X-5080

3/8 NPT

CRGM-03X-50

CRGM-06-50
CRGM-06-5080

CRGM-03-5090

11.1
(.44)
"H" Thd.
2 Places

Sub-plate
Model Numbers

3/8 BSP.F

22(.87) Dia.
2 Places
"J" Thd.
20(.79) Deep
4 Places

102(4.02)

8.8(.35) Dia. Through


14(.55) Dia. Spotface
4 Places

25.5
(1.00)

104
(4.09)

22
(.87)

Rc 3/8

"B" Thd.

M10
3/8-16 UNC
M10
3/8-16 UNC

DIMENSIONS IN
MILLIMETRES (INCHES)

"A" Thd.
2 Places

Thread Size
"A" Thd.

CRGM-03-5080

10
(.39)

7.1
(.28)

42.9
(1.69)
35.7
(1.41)
31.8
(1.25)

7(.28) Dia.
10(.39) Deep

104(4.09)

33.3
(1.31)

CRGM-03-50

15
(.59)

66.7(2.63)

Sub-plate
Model Numbers

32(1.26)

19.5
(.77)
21
(.83)
61
(2.40)
82
(3.23)
102
(4.02)

1.7(.07)
8.8(.35) Dia. Through
14(.55) Dia. Spotface
4 Places

70(2.76)

90(3.54)
10(.39)

50
(1.97)

167
1-1/2 BSP.F
(6.57)
1-1/2 NPT

Right Angle Check Valves

"J" Thd.

M10
3/8-16 UNC
M10
3/8-16 UNC

DIRECTIONAL CONTROLS
Pressure Drop
Hydraulic Fluid: Viscosity 30mm2/s (141 SSU), Specific Gravity 0.850
CRT-03
CRG-03
0.8

80

0.6

CRT-03-50

CRT-03-35
CRT-03-04

0.4
0.2
0

10

30

20
5

40

50

60
15

10
Flow Rate

CRG-03-50

0.6
0.4

40
0

L/min
U.S.GPM

CRG-03-35

CRG-03-04

0.2
0
0

10

20

CRT-06

30

40

50

60
15

5
10
Flow Rate

L/min
U.S.GPM

CRG-06

PSI MPa
1.4
200
1.2
CRT-06-50
150
1.0
0.8
100
0.6
CRT-06-35
0.4
50
0.2
CRT-06-04
0
0
0 25 50 75 100 125 150 175 200 L/min
0

10

20

30
40
Flow Rate

50

Pressure Drop P

Pressure Drop P

80

PSI MPa
1.4
200
1.2
CRG-06-50
150
1.0
0.8
100
0.6
CRG-06-35
0.4
50
CRG-06-04
0.2
0
0
0 25 50 75 100 125 150 175 200 L/min
0

U.S.GPM

CRT-10

10

20
30
Flow Rate

40

50 U.S.GPM

CRG-10

PSI MPa
200
1.4
1.2
CRT-10-50
150
1.0
0.8
100
CRT-10-35
0.6
0.4
CRT-10-04
50
0.2
0
0
0 5 0 100 150 200 250 300 350 400 L/min
0

20

40

60
Flow Rate

80

Pressure Drop P

Pressure Drop P

PSI MPa
1.0
140
120
0.8

PSI MPa
175
1.2
150
1.0
100

0.8
0.6

50

0.4

0.2
0

CRG-10-35
CRG-10-04
0 50 100 150 200 250 300 350 400 L/min

100 U.S.GPM

CRG-10-50

20

40
60
Flow Rate

80

Right Angle Check Valves

40

Pressure Drop P

Pressure Drop P

PSI MPa
1.0

140
120

100 U.S.GPM

List of Seals
CRT-03-50/5080/5090
CRT-06-50/5080/5090
CRT-10-50/5080/5090
List of Seals & Seal Kits

5
7
4
8

O-Ring
Seal Kit

3
2

CRT-03

CRT-06

CRT-10

SO-NB-P21

SO-NB-P24

SO-NB-P32

Qty.
1

KS-CRT-03-50 KS-CRT-06-50 KS-CRT-10-50

When ordering the O-Rings, please specify the seal kit number from the table
above.

CRG-03-50/5090
CRG-06-50/5090
CRG-10-50/5090

Part Numbers

Item Name of Parts

5
7
9
6
4
3
1
2
8
10

List of Seals & Seal Kits


Part Numbers

Item Name of Parts

CRG-03

CRG-06

CRG-10

Qty.

O-Ring

SO-NB-P21

SO-NB-P24

SO-NB-P32

O-Ring

SO-NB-P18

SO-NB-P28

SO-NB-P32

Seal Kit

KS-CRG-03-50 KS-CRG-06-50 KS-CRG-10-50

When ordering the O-Rings, please specify the seal kit number from the table
above.

Right Angle Check Valves

503

Pilot Operated Check Valves


These check valves allow flow in one direction and prevent flow in the reverse direction, until operated by pilot pressure
to allow free reverse flow. The specified cracking pressure is required to open the valve to allow free flow direction.
Graphic Symbols

Internal Drain Type

External Drain Type

Specifications
Type of Connection

Rated Flow
L /min (U.S.GPM)

Model Numbers

Threaded Connection

Sub-plate Mounting

CPT/CPDT-03- - -50

40 (10.6)

CPT/CPDT-06- - -50

125 (33)

CPT/CPDT-10- - -50

250 (66)

CPG/CPDG-03- - -50

40 (10.6)

CPG/CPDG-06- - -50

125 (33)

CPG/CPDG-10- - -50

250 (66)

Max. Operating Pres.


MPa (PSI)

Cracking Pres.
MPa (PSI)

25 (3630)

25 (3630)

Approx. Mass
kg (lbs.)

0.04
0.2
0.35
0.5

(6)
(29)
(50)
(70)

3.0 (6.6)

0.04
0.2
0.35
0.5

(6)
(29)
(50)
(70)

3.3 (7.3)

5.5 (12.1)
9.6 (21.2)
5.4 (11.9)
8.5 (18.7)

Rated flow is the approximate flow rate, when there is a free flow pressure drop of maximum 0.3 MPa (44 PSI), the fluid has a specific
gravity of 0.85 and a kinematic viscosity of 20 m m2 /s (98 SSU), and the cracking pressure is 0.04 MPa (6 PSI).

Model Number Designatioin


F-

CP

03

-E

-04

-50

Special
Seals

Series
Number

Type of
Connection

Valve
Size

Drain
Connection

Cracking Pres.
MPa (PSI)

Design
Number

Design
Standards

F:
Special Seals
for Phosphate
Ester Type
Fluids
(Omit if not
required)

CP:
Pilot Operated
Check Valve
CPD:
Decompression
Type Pilot
Operated
Check Valve

T:
Threaded
Connection

03

None:
Internal
Drain

50
04: 0.04 (6)

50

20: 0.2 (29)

50

None: Japanese Std. "JIS"


80: European Design Std.
90: N. American Design Std.

G:
Sub-plate
Mounting

03

35: 0.35 (50)

50

50: 0.5 (70)

50

06
10
06
10

E:
External
Drain

Mounting Bolts
Socket head cap screws in the table below are included.
Valve
Model
Numbers

N.American
Design Standard

Qty.

CP G-03

M10

45 Lg.

3/8-16 UNC

1-3/4 Lg.

CP G-06

M10

50 Lg.

3/8-16 UNC

2 Lg.

CP F-10- - -50

250 (66)

Max. Operating
Pressure
MPa (PSI)
25 (3630)

CP F-16- - -50

600 (159)

25 (3630)

CP G-10

504

Yuken can offer flanged connection valves


described below.
For details, contact us.

Socket Head Cap Screw


Japanese Standard "JIS" &
European Design Standard

50

None: Japanese Std. "JIS" &


European Design Std.
90: N. American Design Std.

M10

55 Lg.

3/8-16 UNC

2-1/4 Lg.

Model Numbers

Pilot Operated Check Valves

Rated Flow
L /min (U.S.GPM)

DIRECTIONAL CONTROLS
Sub-plate
Valve
Model
Numbers
CP G-03
CP G-06
CP G-10

Japanese Standard "JIS"

European Design Standard

Thread
Size

Approx.
Mass
kg (lbs.)

3/8 BSP.F

HGM-03-2090

3/8 NPT

1.6 (3.5)

1/2 BSP.F

HGM-03X-2090

1/2 NPT

1.6 (3.5)

3/4 BSP.F

HGM-06-2090

3/4 NPT

2.4 (5.3)

Thread
Size

Sub-plate
Model Numbers

Thread
Size

HGM-03-20

Rc 3/8

HGM-03-2080

HGM-03X-20

Rc1/2

HGM-03X-2080

HGM-06-20

Rc 3/4

HGM-06-2080

HGM-06X-20

Rc 1

HGM-06X-2080

N. American Design Standard


Sub-plate
Model Numbers

Sub-plate
Model Numbers

1 NPT

3.0 (6.6)

HGM-10-20

Rc 1-1/4

HGM-10-2080

1-1/4 BSP.F

1 BSP.F

HGM-06X-2090
HGM-10-2090

1-1/4 NPT

4.8 (10.6)

HGM-10X-20

Rc 1-1/2

HGM-10X-2080

1-1/2 BSP.F

HGM-10X-2090

1-1/2 NPT

5.7 (12.6)

Sub-plates are available, specify the sub-plate model number from the table above. When sub-plates are not used, the mountingsurface should
have a good machined finish.
Sub-plates are shared with those for H Type Pressure Control Valves. Refer to pages 244 to 246 for dimensions.

E
Operation of internal and external drain types
When the outlet side P1 is directly connected to the tank in reversed
free flow (Fig. a), the internal drain type is normally used. When
the back pressure is applied to the outlet side P1 (Fig. b), be sure
to use the external drain type.

P2
DR

Minimum pilot pressure characteristics


That depends on the pressure of the inlet side P2 in the reversed
free flow.
This value can be determined from the characteristics chart.
Cautionson replacementof 20 design low crackingpressure
t y p e v a lv e s w it h 5 0 d e s ig n v a lv e s .
In 20 design valve with cracking pressure of 0.035 MPa (5 PSI)
(Code "5"), for closing the valve completely and certainly, it was
necessar y to introduc e the pressurize d oil into the drain port to
push down the piston compulsory.
While in 50 design valve with cracking pressure of 0.04 MPa (6
PSI) (Code "6"), it has such structure that the valve can be closed
completely and certainly without introducing the pressurized oil
into the drain port. On the contrary , what is worse is that if the
pressurized oil is introduced into the drain port, the oil acts towards
the direction o f opening the valve, which i s very dangerous and
has to be absolutely avoided. Therefore, please do not supply any
pressurized oil into the drain port in case of using 50 design valve.

P2

P1

P1

(Fig.a)

(Fig.b)

Pilot Operated Check Valves

Instructions

WARNING
The machinery, if misused due to failure to observe
the "Cautions" on the left, may perform
unforeseeable movements, resulting in a disastrous
accident.

Pilot Operated Check Valves

505

CPT/CPDT-03- - -50/5080/5090
CPT/CPDT-06- - -50/5080/5090
CPT/CPDT-10- - -50/5080/5090
H

Free Flow Inlet or Reversed


Controlled Flow Outlet Port
"N" Thd.

FREE

Drain Port
"P" Thd.

Free Flow Outlet or


Reversed Controlled
Flow Inlet Port "N" Thd.

B
A

Model Numbers
CPT/CPDT-03- - -50
CPT/CPDT-03- - -5080
CPT/CPDT-03- - -5090
CPT/CPDT-06- - -50
CPT/CPDT-06- - -5080
CPT/CPDT-06- - -5090

Dimensions
A

Pilot Port
"P" Thd.

mm (Inches)
F

Thread Size
J

"N" Thd.

38
80
40
39
150.5 84.5
60
29
67.5 26.5
(1.50)
(3.15) (1.57) (1.54) (5.93) (3.33)
(2.36) (1.14) (2.66) (1.04)
Dia.

Rc 1/4

3/8 BSP.F

1/4 BSP.F

3/8 NPT

1/4 NPT

62
96
48
47
171.5 92.5
72
35
75.5
31
(2.44)
(3.78) (1.89) (1.85) (6.75) (3.64)
(2.83) (1.38) (2.97) (1.22)
SQ.

Rc 3/4

Rc 1/4

3/4 BSP.F

1/4 BSP.F

3/4 NPT

1/4 NPT

Rc 1-1/4

Rc 1/4

CPT/CPDT-10- - -50

80
140
70
64
203.5 113
82
40
96
43
(3.15)
1-1/4 BSP.F
CPT/CPDT-10- - -5080
(5.51) (2.76) (2.52) (8.01) (4.45)
(3.23) (1.57) (3.78) (1.69)
SQ.
1-1/4 NPT
CPT/CPDT-10- - -5090

506

"P" Thd.

Rc 3/8

Pilot Operated Check Valves

1/4 BSP.F
1/4NPT

DIRECTIONAL CONTROLS
CPG/CPDG-03- - -50/5090
CPG/CPDG-06- - -50/5090
A
B

Locating Pin
6(.24) Dia.

FREE

Mounting Surface
(O-Rings Furnished)

Pilot Port

Drain Port

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places

Free Flow Inlet or


Reversed Controlled
Flow Outlet Port

Dimensions

Model Numbers

mm (Inches)

Mounting Surface

CPG/CPDG-03- - -50/5090

90
(3.54)

66.7
(2.63)

11.7
(.46)

150.5
(5.93)

42.9
(1.69)

66
(2.60)

62
(2.44)

30
(1.18)

ISO 5781-AG-06-2-A

CPG/CPDG-06- - -50/5090

102
(4.02)

79.4
(3.13)

11.3
(.44)

171.5
(6.75)

60.3
(2.37)

67.5
(2.66)

74
(2.91)

35
(1.38)

ISO 5781-AH-08-2-A

Mounting surface: ISO 5781-AJ-10-2-A

CPG/CPDG-10- - -50/5090

DIMENSIONS IN
MILLIMETRES (INCHES)

Free Flow Outlet or Reversed


Controlled Flow Inlet Port

11.1
(.44)

119
(4.69)
96.8
(3.81)

89
(3.50)

Pilot Operated Check Valves

Free Flow Outlet or Reversed


Controlled Flow Inlet Port

6
(.24)

6
(.24)
40
(1.57)

FREE

Locating Pin
6(.24) Dia.
Mounting Surface
(O-Rings Furnished)

70
(2.76)

203.5
(8.01)
84.1
(3.31)
42.1
(1.66)

Drain Port

11(.43) Dia. Through


17.5(.69) Dia. Spotface
6 Places

Pilot Port

Free Flow Inlet or


Reversed Controlled
Flow Outlet Port

Pilot Operated Check Valves

507

Hydraulic Fluid: Viscosity 30 mm2/s (141 SSU), Specific Gravity 0.850

Pressure Drop
CPG-03, CPDG-03
PSI

PSI MPa
175
1.2
150

CP T-03- -50
CP T-03- -35

CP T-03- -20

0.8

100

Pressure Drop P

Pressure Drop P

CPT-03, CPDT-03

CP T-03- -04
0.4

50

Reversed
Controlled Flow

10

20

30

40

60

50

10

140

MPa
1.0

120

0.8

100
80

CP G-03- -20

60

0.4

20
0

U.S.GPM

PSI
200

CP T-06- -20

0.8

50

0.4

CP T-06- -04

25

50

100

75

125

20
30
Flow Rate

10

150

Reversed
Controlled Flow
175 200 L/min

40

50

CP T-10- -20

CP T-10- -04

0.9

100

0.6

50

0.3
0

50

100

200

150

250

300

40
60
Flow Rate

20

15

L/min
U.S.GPM

CP G-06- -50

150

CP G-06- -20

0.8

100
50

0.4

CP G-06- -04

25

50

75

100

Reversed
Controlled Flow
150 175 200 L/min

125

20
30
Flow Rate

10

PSI MPa
300
2.0

CP T-10- -35

1.2

150

10

60

40

50 U.S.GPM

CPG-10, CPDG-10

CP T-10- -50

1.5

200

50

CP G-06- -35

Pressure Drop P

Pressure Drop P

250

MPa
1.8

MPa
1.4

U.S.GPM

CPT-10, CPDT-10
PSI

40

1.2

CP T-06- -35

150
100

30

CPG-06, CPDG-06

CP T-06- -50

1.2

20

Flow Rate

Pressure Drop P

Pressure Drop P

225
200

10

CPT-06, CPDT-06
MPa
1.6

Reversed
Controlled Flow

Flow Rate

PSI

CP G-03- -04

40

L/min

15

CP G-03- -50
CP G-03- -35

Reversed
Controlled Flow
350 400 L/min

80

100

250

CP G-10- -35

200
1.2

CP G-10- -20

150
100
50
0

CP G-10- -04

CP G-10- -50
1.6

0.8
0.4

Reversed
Controlled Flow

0
0

U.S.GPM

50

100

150 200

20

40

250 300 350


80

60
Flow Rate

400 L/min

100 U.S.GPM

Min. Pilot Pressure Chart


PSI

MPa
12

1700

Minimum Pilot Pressure (PP)

1600
10

1400

P2
1200

P2
P1

P1

PP

PP

Cracking Pressure
0.5 MPa (70 PSI)
0.04 MPa (6 PSI)

1000
6

800

P2

600

P1

Cracking Pressure
0.5 MPa (70 PSI)
0.04 MPa (6 PSI)

400
2

PP

200

A : Min. Pilot Pressure to open the Decompression Valve

10

500

1000

15

20

2000

1500

2500

3000

25

MPa

3500

PSI

Supply Pressure (P2)

Pressure Drop for Reversed Controlled Flow Only when Decompression Valve is Opened
CPDT-06, CPDG-06

2000

15
10

1000
0

5
0
0
0

508

5
1

10

15

2
3
Flow Rate

20
5

PSI MPa
3500 25
3000 20
2000

PSI MPa
3500 25
3000 20

15

2000

10
1000

25 L/min
6

CPDT-10, CPDG-10
Pressure Drop P

PSI MPa
3500 25
3000 20

Pressure Drop P

Pressure Drop P

CPDT-03, CPDG-03

U.S.GPM

1000

5
0
0
0

10
2

20
4

30

40

8
10
Flow Rate

50
12

14

Pilot Operated Check Valves

60 L/min

15
10

16 U.S.GPM

5
0
0
0

50
10

100
20
30
Flow Rate

150

200 L/min

40

50 U.S.GPM

DIRECTIONAL CONTROLS
List of Seals

CPT/CPDT-03- - -50/5080/5090
CPT/CPDT-06- - -50/5080/5090
CPT/CPDT-10- - -50/5080/5090
5
12
1

19

10

20

16

21

18

7
17

11

13

15

CPDT-03/06/10

List of Seals
Item

Name of Parts

11
12
13

Part Numbers

Qty.

CPT/CPDT-03

CPT/CPDT-06

CPT/CPDT-10

O-Ring

SO-NB-P7

SO-NB-P9

SO-NB-P9

O-Ring

SO-NB-P21

SO-NB-P29

SO-NB-P36

O-Ring

SO-NB-G25

SO-NB-P32

SO-NB-P42

Note: When ordering the seals, please specify the seal kit number from the table below.

CPG/CPDG-03- - -50/5090
CPG/CPDG-06- - -50/5090
CPG/CPDG-10- - -50/5090
5
4
1

14
19

3
20
12

22
23

10

24

21

CPDG-03/06/10

13
6
8
15
9

Pilot Operated Check Valves

16 18 11

List of Seals
Item

Name of Parts

11
12

Part Numbers

Qty.

CPG/CPDG-03

CPG/CPDG-06

O-Ring

SO-NB-P7

SO-NB-P9

SO-NB-P9

O-Ring

SO-NB-P9

SO-NB-P9

SO-NB-P9

13

O-Ring

SO-NB-P18

SO-NB-P28

SO-NB-P32

14

O-Ring

SO-NB-P21

SO-NB-P29

SO-NB-P36

15

O-Ring

SO-NB-G25

SO-NB-P32

SO-NB-P42

CPG/CPDG-10

Note: When ordering the O-Rings, please specify the seal kit number from the table below.

List of Seal Kits


Model Numbers

Seal Kit Numbers

CPT/CPDT-03- - -50/5080/5090

KS-CPT-03-50

CPT/CPDT-06- - -50/5080/5090

KS-CPT-06-50

CPT/CPDT-10- - -50/5080/5090

KS-CPT-10-50

CPG/CPDG-03- - -50/5090

KS-CPG-03-50

CPG/CPDG-06- - -50/5090

KS-CPG-06-50

CPG/CPDG-10- - -50/5090

KS-CPG-10-50

Pilot Operated Check Valves

509

510

F
MODULES
YUKEN's Modular Valves are stack type valves, and require no piping. They not only rationalise system build, but
they also meet the technical requirements for a variety of hydraulic systems. Stacking systems is a new era in
hydraulics.
The valves have standardized mounting surface conforming to ISO 4401 and optimum thickness for each size. Any
hydraulic circuits can be easily composed by stacking the valves with mounting bolts. The valves can be used
widely for hydraulic systems for various industries such as machine tools, special purpose machines, ships and steel
mill equipment.

Valve Type

Max.
Operating
Pressure
MPa
(PSI)

005 Series
Modular Valves

25
(3630)

01 Series
Modular Valves

31.5
(4570)

03 Series
Modular Valves

25
(3630)

06 Series
Modular Valves

25
(3630)

10 Series
Modular Valves

25
(3630)

Maximum Flow
5
10
20

50

100

U.S.GPM
200
Page

10

20

30

50 70 100

200 300

500 700 1000


L/min
517

005

01

535

01

03

577

03

619

06

10

633

Maximum Flow for Throttle and Check Modular Valves.

511

Hydraulic Fluids
Fluid Types
Any type of hydraulic fluid listed in the table below can be used.
Petroleum Base Oils

Use fluids equivalent to ISO VG 32 or VG 46.

Synthetic Fluids

Use phosphate ester or polyol ester fluids. When phosphate ester fluid is used, prefix "F-" to the
model number because the special seals (fluororubber) are required to be used.

Water-containing Fluids

Use water-glycol fluid.

Note: For use with hydraulic fluids other than those listed above, please consult your Yuken representatives in advance.

Recommended Fluid Viscosity and Temperature


Use hydraulic fluids which satisfy the both recommended viscosity and oil temperatures given in the table below.
Name

Viscosity

Temperature
2

005 Series Modular Valves

15 - 200 mm /s
(77 - 900 SSU)

-15 - +60C
(5 - 140F)

01 Series Modular Valves


03 Series Modular Valves
06 Series Modular Valves
10 Series Modular Valves

15 - 400 mm 2 /s
(77 - 1800 SSU)

-15 - +70C
(5 - 160F)

Control of Contamination
Due caution must be paid to maintaining control over contamination of the hydraulic fluids which may otherwise
lead to breakdowns and shorten the life of the valve.

512

Name

Contamination

Nominal Filtration

005 Series Modular Valves

Within NAS1638 - Grade 11

20 m or less

01 Series Modular Valves


03 Series Modular Valves
06 Series Modular Valves
10 Series Modular Valves

Within NAS1638 - Grade 12

20 m or less

Modular Valves

MODULAR VALVES

High Pressure, High Flow Rate Modular Valves


Features
1. Installation and mounting space can be minimized.
2. No special skill is required for assembly and any addition or alteration of the hydraulic circuit can be made quickly
and easily.
3. Problems such as oil-leaks, vibration and noise which may be caused by piping are minimized, increasing the
reliability of the hydraulic system.
4. Maintenance and system check-ups can be easily carried out as they are normally installed in stackable units.

Specifications
Series

Valve
Size

Max. Operating
Pressure
MPa (PSI)

Max. Flow
L/min (U.S.GPM)

Number of Stack

25
(3630)

15
(3.96)

1 to 4 stackes

005 Series
01 Series

35 [60]
(9.24 [15.9])

31.5
(4570)

1/8

1 to 5 stackes

70 [120]
(18.5 [31.7])

03 Series

3/8

25 [31.5]
(3630 [4570])

06 Series

3/4

25
(3630)

500
(132)

10 Series

1-1/4

25
(3630)

800
(211)

1 to 5 stackes

F
Modular Valves

1. The values in parentheses represent the max. flow rates for throttle modular valves
(MSP) and throttle check modular valves (MSA/MSB/MSW).
2. Solenoid operated directional valve is included in the number of stack.
3. Solenoid operated directional valve is included in the number of stack. If the
working pressure is above 25 MPa (3630 PSI), the maximum number of layers in a
stack is 4 including the solenoid operated directional valve.
4. The value range in parentheses represents the tightening torque requirements if the
operating pressure is above 25 MPa (3630 PSI).

Mounting Surface
Mounting surface dimensions conform to ISO 4401 (Hydraulic fluid power four port directional control valves
mounting surface) as listed in the table below.
Name of Valve

ISO Mtg. Surface Code No.

01 Series Modular Valve

ISO 4401-AB-03-4-A

03 Series Modular Valve

ISO 4401-AC-05-4-A

06 Series Modular Valve

ISO 4401-AE-08-4-A

10 Series Modular Valve

ISO 4401-AF-10-4-A

Stacking Example
03 Series
3/8, Solenoid Operated
Directional Valve
(DSG-03)

Modular Valves

P
T
B W A

Modular Valves

Base Plate
(MMC-03)

513

Instructions
Caution in the selection of valves and circuit designing
The selection of modular valves, to suit a particular function or hydraulic circuit, are made in exactly the same way
as conventional valves, taking into account of the flow and pressure of each valve to be used. In some cases, the
stacking system may be restricted, so please refer to the following instructions for stacking sequence. Please note,
that when designing a system using modular stacking valves, due consideration should be given to working space
for future maintenance.
Stacking sequence when using reducing valves (for "A"
or "B" line) and pilot operated check valves.
Because reducing valves are spool type, there is an internal
leakage. In the stacking sequence shown in the drawing left
(incorrect), the cylinder moves due to leakage through the
pilot pressure line
.
Consequently, retaining the position of the cylinder using
a pilot operated check valve becomes impossible. The
stacking sequence shown in the drawing right (correct) is
required in order to retain the cylinder position.

(Incorrect)

Solenoid Operated
Directional Valve
Pilot Operated
Check Valve
(for "A&B-Lines")
Reducing Valve
(for "B-Line")
P

Stacking sequence when using reducing valves (for "A"


or "B" line) and throttle and check valves (for metreout).
In B to T flow in the drawing left (incorrect), pressure is
generated at
part with a throttle effect of the throttle
and check valve. Depending upon the pressure so generated,
the reducing valve may perform a pressure reducing
function which causes a shortage of output power of the
cylinder and spoils the smooth operation of the cylinder.
Therefore, stacking sequence in the drawing right (correct)
is required in this combination.

514

(Correct)

Solenoid Operated
Directional Valve
Throttle and
Check Valve
(for "A&B-Lines",
Metre-out)
Reducing Valve
(for "B-Line")
T

(Incorrect)

(Correct)

Solenoid Operated
Directional Valve
Throttle and
Check Valve
(for "A&B-Lines",
Metre-out)
Pilot Operated
Check Valve
(for "A&B-Lines")
P

Stacking sequence when using brake valves and throttle


and check valves.
In the drawing left (incorrect), pressure is generated at
part (a load pressure and a back pressure from
throttle effect). For structual reasons of the brake valve, the
load pressure and back pressure act to open the valve,
therefore, the setting pressure should be more than the
pressure equal to the load pressure plus back pressure (Pa
+ Pb). If the setting pressure is less than Pa + Pb, the brake
valve acts and brakes the movement of the actuator in
operation, this eventually reduces the speed of the actuator.
On the contrary, if the setting pressure is more than Pa +
Pb, shock may occur when braking the actuator since the
setting pressure is too high against the load pressure.
Therefore, the stacking sequence in the drawing right
(correct) is required in this combination.

(Incorrect)

Stacking sequence when using pilot operated check


valves and throttle and check valves (metre-out).
In A to T flow in the drawing left (incorrect), pressure is
generated at
part with a throttle effect of the throttle
and check valve.
The pressure so generated acts to shut the pilot operated
check valve and eventually creates an open and shut
operation of the valve repeatedly which may cause the
cylinder to have a knocking effect (the same effect
will occur in the case of B to T flow). Therefore, the
stacking sequence in the drawing right (correct) is required
in this combination.

(Correct)

(Incorrect)

(Correct)

Solenoid Operated
Directional Valve
Throttle and
Check Valve
(for "A&B-Lines",
Metre-out)
Brake Valve

Modular Valves

MODULAR VALVES
Base Plates and Sub-Plates

Mounting Bolts

When mounting the modular valves, use base plates and sub-plates
specified below. If these base plates and the sub-plates are not
used, ensure that the mounting surface has a good machined
finish.
Sub-Plates

Base Plates
Model Numbers

Page

Model Numbers

Page

Series

Bolt Kit
Model Numbers

Tightening Torque
Nm (in. lbs.)

005 Series

MMC-005-*-20

531

DSGM-005*-20

342

005 Series

MBK-005-*-20

2.5-3.5 (22-31)

01 Series

MMC-01-*-40

573

DSGM-01*-31

356

01 Series

MBK-01-*-30

5-6[6-7] (44-53[53-62])

03 Series

MMC-03-T-*-21

615

DSGM-03*-40

373

03 Series

MBK-03-*-10

12-15 (106-133)

06 Series

Consult your Yuken


representative in advance.

DHGM-06*-50

402

06 Series

MBK-06-*-30

50-60 (443-531)

DHGM-10*-40

403

10 Series

MBK-10-*-10

150-170 (1330-1505)

10 Series

The value range in parentheses represents the tightening


torque requirements if the operating pressure is above 25
MPa (3630 PSI).

Assembly

Mounting Bolt Kits

Assembly should be carried out in clean conditions and in accordance


with the following procedure. Cautious attention should be paid to
ensure that the interface of the valves are clean and free from dirt or
other foreign materials.

Assembly Procedure:
005 Series
1) To stack modular valves and solenoid operated directional valves
according to circuit requirements, match the O-ring surfaces to the
mounting surface and check the alignment of the locating pins.
2) Align the right and left sides of the stacked valves.
3) Tighten the four mounting bolts to the specified tightening torque.
4) Perform an operational test and re-check mounting bolt torque, retightening if required.
01-10 Series
1) Screw-in the four stud bolts(06 and 10 series: six stud bolts), fully
into the tapped holes on the mounting surface of the specified base
plate, sub-plate or manifold.
2) Stack the modular valves and solenoid operated directional valves in
accordance with the hydraulic circuit, place the O-ring inserted
surface face onto the base plate and make sure that the port
arrangement of the modular valves are in the correct position before
stacking the valves onto the stud bolts.
3) Align both the end of the valves stacked.
4) Screw-in the four nuts(06 and 10 series: six nuts) onto the stud bolts
and tighten with the specified torque. After the test run, be sure to retighten the nuts firmly within the specified torque.

Solenoid Operated
Directional Valve
SOL a

SOL b

F
Modular Valves

Base Plate

005 Series Modular Valves


Nut
Stud Bolt

SOL b

Modular Valves

Series

Modular valves are mounted using stud bolts


which are supplied in a kit form. When
mounting, see the following table for tightening
torque. After the test run, be sure to tighten
again firmly within the specified torque.

Mounting
Bolt Kits

SOL a

Solenoid Operated
Directional Valve

Modular Valves

Base Plate

03 Series Modular Valves

Pressure Drop
Pressure drop curves of the modular valves are those based on viscosity of 35 mm2/s (164 SSU) and specific gravity
of 0.850.
When using the modular valves in conditions other than the above mentioned, find the appropriate values referring to
the following table and formula.

For any other viscosity, multiply the factors in the table below.
Viscosity

mm2/s
SSU

Factor

15

20

30

40

50

60

70

80

90

100

77

98

141 186 232 278 324 371 417 464

0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30

For any other specific gravity (G'), the pressure drop ( P') may be obtained from the following formula.
P'= P (G'/0.850)
Modular Valves

515

Interchangeability in Installation between Current and New Design


The model changed for the following models have been made.
Model Numbers

Models

005 Series

Mtg. Interchangeability

Main changes

Current

New

Throttle and Check


Modular Valves

MSW-005- -10
*

A
MSB-005- -20
*
W

Yes

Modification for large flow use.


Addition of the valve for A & B lines.

Pilot Operated Check


Modular Valves

MP B -005-2-10
W

A
MPB-005-2-20
W

Yes

Modification for large flow use.


Addition of the valve for A lines.

Base Plates

MMC-005- -10
*

MMC-005-*-20

Yes

Change of the port hole dia. for large flow use


(3.4 Dia.
4.3 Dia.).
Addition of bolt kit for 4-stage stacking.
Change the bolt kit model numbers to conform
to the required bolt length for the 01 to 10 series
(See the table below for details.)

Bolt Kits

MBK-005- -10
*

MBK-005-*-20

Yes

Throttle Modular
Valves

MSP-01-30

MSP-01-50

Yes

Modification for large flow use.

Throttle and Check


Modular Valves

A
MSB-01-**-40
W

A
MSB-01- -50
**
W

Yes

Improved Controllability and Operatability.

Relief Modular
Valves

MB*-03-*-20

MB*-03-*-30

Yes

Higher Operating Pressure.

Reducing Modular
Valves

P
MRA-03-*-20
B

P
MRA-03-*-30
B

Yes

Modification for large flow use.

01 Series

03 Series

Comparison of MBK-005 bolt kit model numbers

"D" Dia.

Bolt Kit Model Numbers

"F" Thd.

Dimensions mm (Inches)
"F" Thd.

(New) 20 Design

(Old) 10 Design

MBK-005-01-20

MBK-005-02-10

65(2.56)

MBK-005-02-20

MBK-005-03-10

95(3.74)

MBK-005-03-20

125(4.92)

MBK-005-05-20

MBK-005-05-10

MBK-005-01-2090
MBK-005-02-2090

MBK-005-05-2090

2
20
(0.79)

4
(0.16)

7
(0.28)

3
(0.12)

M4

3
4

35(1.38)

MBK-005-02-1090

65.1(2-9/16)

MBK-005-03-1090

95.2(3-3/4)

MBK-005-03-2090

516

The number of the laminating


steps quantity of valves to be
stacked including solenoid
operated directional Valve

MBK-005-05-1090

22.4
4.17
6.86
125.4(4-15/16) (0.88) (0.164) (0.27)
34.9(1-3/8)

3.6
(9/64) No.8-32 UNC

3
4
1

Modular Valves

005 Series Modular Valves

Class

Type of Modular Valve


Model Numbers

Graphic Symbols

Solenoid Operated
Directional Valve
DSG-005-***-*-40

336

Directional Control Valves

Flow Control Valves

Pressure Control
Valves

Modular Plates and


Mounting Bolts

Page

Releif Valves
(for "P-Line")
MBP-005-*-20
Reducing Valves
(for "P-Line")
MRP-005-*-20/2090
Throttle and Check Valves
(for "A-Line", Metre-out)
MSA-005-X-20
Throttle and Check Valves
(for "A-Line", Metre-in)
MSA-005-Y-20
Throttle and Check Valves
(for "B-Line", Metre-out)
MSB-005-X-20
Throttle and Check Valves
(for "B-Line", Metre-in)
MSB-005-Y-20
Throttle and Check Valves
(for "A&B-Lines", Metre-out)
MSW-005-X-20
Throttle and Check Valves
(for "A&B-Lines", Metre-in)
MSW-005-Y-20
Pilot Operated Check Valves
(for "A-Line")
MPA-005-2-20
Pilot Operated Check Valves
(for "B-Line")
MPB-005-2-20
Pilot Operated Check Valves
(for "A&B-Lines")
MPW-005-2-20
Check Valves
(for "P-Line")
MCP-005-0-20
End Plates
(Blocking plates)
MDC-005-A-20

518

521

524

527

529

530

Base Plates
MMC-005-*-20/2080/2090

531

Bolts Kits
MBK-005-*-20/2090

534

005 Series Modular Valves

517

Relief Modular Valves


Specifications
Model Numbers

Max. Operating Pressure


MPa (PSI)

Max. Flow
L/min (U.S.GPM)

MBP-005-*-20

25 (3630)

15 (3.96)

Model Number Designation


FSpecial Seals
F:
Special Seals for
Phosphate Ester
Type Fluids (Omit
if not required)

MBP
Series Number

-005

-C

-20

Valve Size

Pres. Adj. Range


MPa (PSI)

Design Number

Design Standard

*-16 1
(*-2320)
H: 7-25
(1020-3630)

20

C:
MBP : Relief Valve for P-Line

005

Refer to

1. See the "Minimum Adjustment Pressure" of the next page for the item marked * .
2. Design Standards: None ........... Japanese Standard "JIS", European Design Standard and N. American Design Standard

Graphic Symbol

Instructions
The minimum adjustment pressure equals the value
obtained from the minimum adjustment pressure
characteristics plus the tank line back pressure of
the next page. This back pressure should include
the value of the T-line pressure drop characteristics
of the valves stacked to the base plate side of the
modular valve.
To make pressure adjustment, loosen the lock nut
and turn the pressure adjustment screw clockwise
or anti-clockwise. For an increase of pressure, turn
the screw clockwise. Be sure to re-tighten the lock
nut firmly after making adjustment to the pressure.
In case of a small flow, the setting pressure may
become unstable. To avoid this, refer to the
minimum flow characteristic curve of the next
page and use the valve within a range as shown
with
.

518

005 Series Modular Valves

MBP-005

MODULAR VALVES
Typical Performance Characteristics
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

Minimum Flow

Nominal Override Characteristics

14

1000

21

2000

MPa

3000 PSI

Pressure Drop

Pressure Drop

PSI MPa
0.6
80
60

Pressure

Pressure

P-Line

40

T-L

0.2
20
0

1100
1000
900
800
600
400
200

0.4
ine

2600
2400
2200
2200
2000
1800
1800
1600
1400
1200

ine

B-L

A&

MPa
25
23
21
19
17
15
16
14
12
12
10
8
8
7
6
4
3
2

0
0
0

5
1

10
2
Flow Rate

15 L/min
4 U.S.GPM

Min. Adjustment Pressure

Min. Adjustment Pressure


PSI MPa
200 1.4
160 1.2
120
80
40
0

0.8
0.4
0
0
0

5
1

10
2
Flow Rate

F
0

5
1

10
2
Flow Rate

15 L/min
3

4 U.S.GPM

005 Series Modular Valves

PSI
3600
3400
3200
3000

Min. Flow

U.S.GPM L/min
5
1.5
4
1.0
3
2
0.5
1
0
0
0

15 L/min
3

4 U.S.GPM

005 Series Modular Valves

519

MBP-005-*-20
4.5(.18) Dia. Through
4 Places

44(1.73)

2(.08)
4(.16)
33(.1.30)
25(.98)

DIMENSIONS IN
MILLIMETRES (INCHES)

28(1.10) 8(.31)

2.5(.10) Dia. 4(.16) Deep


Lock Nut
10(.39) Hex.

P
B

A
T
Fully Extended 73.5(2.89)
Fully Extended 114.5(4.51)

INC.

3(.12)

30(1.18)
15
(.59)

Pressure Adj. Screw


3(.12) Hex. Soc.

2(.08) Dia.
Locating Pin

Mounting Surface
(O-Rings Furnished)

Approx. Mass......0.45 kg(.99 lbs.)

Spare Parts List

MBP-005-*-20
10
17

5 12 1 13

2 16

6 11 4 15 14

List of Seals

520

Item

Name of Parts

Part Numbers

Qty.

Remarks

11
12
13

O-Ring
O-Ring
O-Ring

SO-NA-P12.5
SO-NB-P14
SO-NB-P6

1
2
4

Included in Seal Kit


Kit No. : KS-MBP-005-20

005 Series Modular Valves

MODULAR VALVES

Reducing Modular Valves


Specifications
Model Numbers

Max. Operating Pressure


MPa (PSI)

Max. Flow
L/min (U.S.GPM)

MRP-005-*-20/2090

25 (3630)

15 (3.96)

If the pressure is set below 1.6 MPa (232 PSI), the maximum flow is limited.
See the minimum adjustment pressure vs. maximum flow characteristics and
during use, stay within the shaded zone on the graph.

Model Number Designation

Special Seals
F:
Special Seals for
Phosphate Ester
Type Fluids (Omit
if not required)

MRP
Series Number

-005

-B

-20

Valve Size

Pres. Adj. Range


MPa (PSI)

Design Number

Design Standard

B: *-7 (*-1020)
MRP : Reducing Valve for P-Line

005

C: 3.5-16 (510-2320)

20

Refer to

H: 7-24.5 (1020-3550)

1. See the "Minimum Adjustment Pressure vs. Maximum Flow" of the next page for. the item marked *.
2. Design Standards: None ........... Japanese Standard "JIS" and European Design Standard
90 ............... N. American Design Standard

Graphic Symbol

Instructions
The minimum adjustment pressure equals the value
obtained from the minimum adjustment pressure
characteristics plus the tank line back pressure of
the next page. This back pressure should include
the value of the T-line pressure drop characteristics
of the valves stacked to the base plate side of the
modular valve.

005 Series Modular Valves

F-

MRP-005

To make pressure adjustment, loosen the lock nut


and turn the pressure adjustment screw clockwise
or anti-clockwise. For an increase of pressure, turn
the screw clockwise. Be sure to re-tighten the lock
nut firmly after making adjustment to the pressure.

005 Series Modular Valves

521

Typical Performance Characteristics


Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

Pressure Drop

PSI
90
80
60
40

Pressure Drop

MPa
0.6
0.4

Lin

T-

0.2

0
0

ne

-Li

B
A&

20

10

2
Flow Rate

15 L/min

4 U.S.GPM

Pres. Drop at Spool Fully Open (P-Line)

Pressure Drop

PSI
140
120
80

MPa
1.0
0.8
0.6
0.4

40
0

0.2
0
0

10

2
Flow Rate

15 L/min

4 U.S.GPM

Min. Adjustment Pressure vs. Max. Flow


Min. Adjustment Pressure

PSI
280
240

MPa
2.0
1.6

200
160

1.2

120

0.8

80
40
0

0.4
0
0

522

10

2
Flow Rate

15 L/min

005 Series Modular Valves

4 U.S.GPM

MODULAR VALVES
MRP-005-*-20/2090

DIMENSIONS IN
MILLIMETRES (INCHES)

4(.16)

44(1.73)
28(1.10) 8(.31)

2.5(.10) Dia. 4(.16) Deep

Lock Nut
10(.39) Hex.

MR*-005-*-20

Thread Size
"C" Thd.

Model Numbers

P
25(.98)

33(.1.30)

2(.08)

4.5(.18) Dia. Through


4 Places

Rc 1/8 = 1/8 BSP.Tr

MR*-005-*-2090

1/8 NPT

T
Fully Extended 73.5(2.89)
Fully Extended 119(4.69)

Pressure Gauge
Connection "C" Thd.

INC.

3
(.12)

30(1.18)
15
(.59)

Pressure Adj. Screw


3(.12) Hex. Soc.

2(.08) Dia.
Locating Pin

Mounting Surface
(O-Rings Furnished)

Approx. Mass......0.45 kg(.99 lbs.)

Spare Parts List

15

13

14

18

10

12

16

17

005 Series Modular Valves

MRP-005-*-20/2090

List of Seals
Item

Name of Parts

Part Numbers

Qty.

Remarks

12
13
14

O-Ring
O-Ring
O-Ring

SO-NA-P12.5
SO-NB-P14
SO-NB-P6

1
2
4

Included in Seal Kit


Kit No. : KS-MRP-005-20

005 Series Modular Valves

523

Throttle and Check Modular Valves


Specifications
Model Numbers

Max. Operating Pressure


MPa (PSI)

Max. Flow
L/min (U.S.GPM)

MSW-005-*-20
MSA-005-*-20
MSB-005-*-20

25 (3630)

15 (3.96)

Model Number Designation


F-

MSW

-005

-X

-20

Special Seals

Series Number

Valve Size

Direction of Flow

Design Number

Design Standard

F:
Special Seals for
Phosphate Ester
Type Fluids (Omit
if not required)

MSA: Throttle and Check Valve


for A-Line
MSB: Throttle and Check Valve
for B-Line

X: Metre-out
005

20

Y: Metre-in

Refer to

MSW: Throttle and Check Valve


for A&B-Lines

Design Standards: None ........... Japanese Standard "JIS", European Design Standard and N. American Design Standard

Flow Adjustment

Graphic Symbols

To make flow rate adjustment, loosen the lock nut and


turn the flow adjustment screw clockwise or anticlockwise. To throttle the flow, turn the screw
clockwise. Be sure to re-tighten the lock nut firmly
after the adjustment of the flow rate is completed.

Metre-out

Metre-in

MSA-005-X

MSB-005-X

MSW-005-X

524

005 Series Modular Valves

MSA-005-Y

MSB-005-Y

MSW-005-Y

MODULAR VALVES
Typical Performance Characteristics
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

Pressure Drop for Free Flow

0.4

40
20
0

0.2

P&T-Line

0
0

10

2
Flow Rate

15 L/min
3

4 U.S.GPM

10
2

P=10(1450)
P=7(1020)
P=5(730)

8
6

P=3.5(510)
P=2(290)

P=1(145)
P=0.5(70)

2
0
0

Turn of Flow Adj. Screw

5
1

10
2
Flow Rate

15 L/min
3

4 U.S.GPM

PSI MPa
140 1.0

P=Differential Pressure MPa (PSI)


P=25(3630)
P=20(2900)
P=16(2320)

12

Pressure Drop at Throttle Fully Open

120

Pressure Drop

Flow Rate

Throttle
Fully Open

Metred Flow vs. Screw Position


U.S.GPM L/min
4 15
14

Throttle
Fully Closed

100
80
60
40
20
0

8
(Fully Open)

005 Series Modular Valves

0.8
0.6
0.4
0.2
0
0
0

5
1

10

2
Flow Rate

15 L/min
3

4 U.S.GPM

005 Series Modular Valves

60

A-Line: MSB-005
B-Line: MSA-005

Pressure Drop

Pressure Drop

Pressure Drop
PSI MPa
0.8
100
80 0.6

PSI MPa
1.0
140
120 0.8
100
0.6
80
60 0.4
40
0.2
20
0
0

525

MSW-005-*-20

DIMENSIONS IN
MILLIMETRES (INCHES)

4(.16)

75.6(2.98)
44(1.73)
23.8(.94)
28
(1.10)

2.5(.10) Dia. 4(.16) Deep

A
T

Lock Nut
8(.31) Hex.

Fully Extended
44.5(1.75)

P
25
(.98)

33(.1.30)

2(.08)

4.5(.18) Dia. Through


4 Places

MSA-005-*-20

Fully Extended 101(3.98)

A
T

Approx. Mass......0.55 kg(1.2 lbs.)


Fully Extended
44.5(1.75)

Flow Adj. Screw


2.5(.10) Hex. Soc.

Fully Extended 117(4.61)

DEC.

MSB-005-*-20

15
(.59)

A
T

(.12)

30(1.18)

28.5
(1.12)

2(.08) Dia.
Locating Pin

Fully Extended 101(3.98)

Mounting Surface
(O-Rings Furnished)

Approx. Mass......0.6 kg(1.3 lbs.)

Approx. Mass......0.55 kg(1.2 lbs.)

Spare Parts List

MSA-005- X -20
Y

12

List of Seals

11

10

10

Name of Parts

Part Numbers

7
8
9
10

O-Ring
O-Ring
O-Ring
Back Up Ring

SO-NA-P3
SO-NB-P6
SO-NB-P14
SO-BB-P3

List of Seal Kits

Valve Model Numbers

MSB-005- X -20
Y

Item

MSA-005
MSB-005
MSW-005

11

12

MSW-005- X -20
Y

526

11

10

005 Series Modular Valves

Seal Kit Numbers


KS-MSA-005-20
KS-MSW-005-20

Qty.
MSA
MSW
MSB
1
4
2
1

2
4
2
2

MODULAR VALVES

Pilot Operated Check Modular Valves


Specifications
Model Numbers

Max. Operating Pressure


MPa (PSI)

Max. Flow
L/min (U.S.GPM)

MPA-005-2-20
MPB-005-2-20
MPW-005-2-20

25 (3630)

15 (3.96)

Model Number Designation


F-

MPW

Special Seals

F:
Special Seals
for Phosphate
Ester Type
Fluids
(Omit if not
required)

-005

Series Number

Valve
Size

-2

-20

Cracking Design
Pressure
MPa (PSI) Number

*
Design
Standard

MPA: Pilot Operated


Check Valve
for A-Line
MPB: Pilot Operated
Check Valve
for B-Line

005

2: 0.2 (29)

20

Refer to

MPW: Pilot Operated


Check Valve
for A&B-Lines

Graphic Symbols

Design Standards: None ........... Japanese Standard "JIS", European Design Standard
and N. American Design Standard
T

MPA-01

Typical Performance Characteristics


Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850
P

MPB-01

Pressure Drop for Free Flow/


Reversed Controlled Flow
PSI MPa
0.8
100

0.6

60

0.4

20

0.2

Reversed Controlled Flow

0
0
0

5
1

10
2
3
Flow Rate

PSI MPa
80 0.6
60

PSI MPa
200 14

4 U.S.GPM

A-Line: MPB-005
B-Line: MPA-005

0.4

40
20

Min. Pilot Pressure

15 L/min

Pressure Drop
P

40

Pressure Drop

Free Flow

180

Min. Pilot Pressure (PP)

Pressure Drop

80

MPW-01

005 Series Modular Valves

160
140

10

120

100
80

60

40

0.2

20

P&T-Line

0
0
0

5
1

10
2
3
Flow Rate

15 L/min

12

4 U.S.GPM

005 Series Modular Valves

2
0
0
0

10

15

20

25 MPa

1000 2000 3000 3500 PSI


Supply Pressure (P2)

527

MPA-005-2-20
MPB-005-2-20
MPW-005-2-20

DIMENSIONS IN
MILLIMETRES (INCHES)
85.6(3.37)
44(1.73)

4(.16)

28
(1.10)

28.8(1.13)

2.5(.10) Dia. 4(.16) Deep

25(.98)

33(1.30)

2(.08)

4.5(.18) Dia. Through


4 Places

A
T
33.5
(1.32)

3(.12)

30(1.18)

95(3.74)

2(.08) Dia.
Locating Pin

Mounting Surface
(O-Rings Furnished)

Approx. Mass......0.55 kg(1.2 lbs.)

Spare Parts List


MPA-005-2-20
List of Seals

10

11

Item

Name of
Parts

Part Numbers

Qty.

Remarks

9
10

O-Ring
O-Ring

SO-NB-P14
SO-NB-P6

2
4

Included in Seal Kit


Kit No. : KS-MPA-005-20

MPB-005-2-20

10

11

MPW-005-2-20

528

10

11

005 Series Modular Valves

MODULAR VALVES

Check Modular Valves


Specifications
Model Number

Max. Operating Pressure


MPa (PSI)

Max. Flow
L/min (U.S.GPM)

MCP-005-0-20

25 (3630)

15 (3.96)

Model Number Designation


MCP

Special Seals

-005
Valve
Size

Series Number

F:
Special Seals
for Phosphate
Ester Type
Fluids
(Omit if not
required)

-0

MCP: Check Valve


for P-Line

-20

Cracking Design
Pressure
MPa (PSI) Number

005

0: 0.035(5)

20

*
Design
Standard

Refer to

Graphic Symbol

Design Standards: None ........... Japanese Standard "JIS", European Design Standard
and N. American Design Standard

Typical Performance Characteristics

Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

Pressure Drop for Free Flow

Pressure Drop

Pressure Drop

40
0.2
20
0

5
1

2
Flow Rate

MCP-005-0-20

25(.98)

28
(1.10)
P
A
T

B-Line

0.1
0

A&T-Line
0

4 U.S.GPM

10

2
Flow Rate

15 L/min
3

4 U.S.GPM

Spare Parts List


MCP-005-0-20

2.5(.10) Dia. 4(.16) Deep

60.3(2.37)

0.3
0.2

20
0

15 L/min

DIMENSIONS IN
MILLIMETRES (INCHES)

4
(.16)

4.5(.18) Dia. Through


4 Places

10

40

2
(.08)

PSI MPa
0.6
80
0.5
60 0.4

33(1.30)

Pressure Drop

0.4

MCP-005

PSI MPa
0.6
80
60

005 Series Modular Valves

F-

8(.31)
65(2.56)

3
(.12)

30(1.18)

Mounting Surface
(O-Rings Furnished)

List of Seals

2(.08) Dia.
Locating Pin

Item

Name of
Parts

Part Numbers

Qty.

Remarks

6
7

O-Ring
O-Ring

SO-NB-P14
SO-NB-P6

2
4

Included in Seal Kit


Kit No. : KS-MPA-005-20

Approx. Mass......0.4 kg(.88 lbs.)

005 Series Modular Valves

529

End Plates
Blocking plates are used for auxiliary mounting surface or for closing unnecessary
circuits.

Specifications
Max. Operating Pressure ------------ 25 MPa (3630 PSI)

Model Number Designation


F-

MDC

-005

-A

-20

Special Seals

Series Number

Plate Size

Type of Plate

Design Number

Design Standard

MDC : End Plate

005

A: Blocking Plate

20

F:
Special Seals for
Phosphate Ester
Type Fluids (Omit
if not required)

Refer to

Design Standards: None ........... Japanese Standard "JIS", European Design Standard and N. American Design Standard

Graphic Symbol

MDC-005-A-20

44(1.73)
2
(.08)
33(1.30)

4
(.16)

P
B

25(.98)

28 8(.31)
(1.10)

T
O-Ring for Port
(SO-NB-P6: 4 Pcs.)

2(.08) Dia.
Locating Pin

DIMENSIONS IN
MILLIMETRES (INCHES)

530

3
(.12)

29(1.14)

4.5(.18) Dia. Through


4 Places

Approx. Mass......0.3 kg(.66 lbs.)

005 Series Modular Valves

MDC-005-A

MODULAR VALVES

Base Plates For Modular Valves


Specifications
Max. Operating Pressure ------------ 25 MPa (3630 PSI)

Model Number Designation


MMC

-005

-5

-20

Series Number

Plate Size

Number of Stations

Design Number

Design Standard

005

: 1 Station
: 2 Stations
: 3 Stations
: 4 Stations
: 5 Stations

None : Japanese Standard "JIS"


80 : European Design Standard
90 : N.American Design Standard

20

Instructions

Graphic Symbols

Port Used: Base plate has more than one pressure port
"P" and tank port "T". Any one of these ports or two or
more ports nay be used. However, please note that the
ports marked with (P) or (T) in the drawing are normally
plugged. Remove the plugs when using such ports. Make
sure that ports that are not cuurently used are properly
plugged.

P
Pressure Drop

MMC-005-1
(P)
T

Pressure Drop
PSI MPa
140 1.0
120
100
80
0.5
60
40
20
0
0

P
(T)

(P)
T

P
(T)
B

MMC-005-2-5

5
1

15 L/min

10
2
Flow Rate

4 U.S.GPM

005 Series Modular Valves

MMC : Base Plate

1
2
3
4
5

Mounting Surface Dimensions for 005 Series Modular Valve


Min. Pitch
36
(1.42)

"C" Thd. "E" Deep 4 Places

B
P

Design Std.

"C" Thd.

"E"

Japanese Std. "JIS" and


European Design Std.

M4

7.5 (.30)

No.8 - 32 UNC

10 (.39)

N. American Design Std.

3.5
(.14)
12.5
(.49)
21.5
(.85)

DIMENSIONS IN
MILLIMETRES (INCHES)

005 Series Modular Valves

25
(.98)
33
(1.30)

8
(.31)

14
(.55)
20.75
(.82)
28
(1.10)
44
(1.73)

25
(.98)

7.25
(.29)

When standard base plates (MMC-005) are not used, the


mounting surface described on the right must be
prepared. The mounting surface should have a good
machined finish.

2.5(.10) Dia. 4(.16) Deep


4.3(.17) Dia. Max. 4 Places
4
(.16)

531

70(2.76)
10
(.39)

"E" Thd. "F" Deep 4 Places


Port Holes 3.5(.14) Dia. 4 Places

B
P

46
(1.81)
36
(1.42)

72(2.83)

Tank Port (T)


"C" Thd.
(20 Design Only)
8.8(.35) Dia. Through
14(.55) C'Bore
2 Places

DIMENSIONS IN
MILLIMETRES (INCHES)

50
(1.97)
22.5 25 22.5
(.89) (.98) (.89)

22
28
(.87) (1.10)

MMC-005-1-20/2090

T
A

25
(.98)

Approx. Mass : 2.8 kg (6.2 lbs.)

2.5(.10) Dia. 4(.16) Deep

Cylinder Port "A"


35(1.38)
"C" Thd.
43(1.69)
27(1.06)

53(2.09)
18(.71)

53(2.09)
18(.71)

21(.83)

Cylinder Port "B"


"C" Thd.

(T)

21(.83)

36(1.42)

18(.71)

36(1.42)

Tank Port (T)


"C" Thd.

Pressure Port "P"


"C" Thd.

Tank Port (T) "C" Thd.

MMC-005-*-20/2090

Threaded Holes 4 Places-Each Station

L1
10
(.39)

22 28
(.87) (1.10)

36(1.42)

72(2.83)

Number of Station
(2-5 Stations)

Port Holes 4 Places-Each Station

L2

8.8(.35) Dia. Through


14(.55) C'Bore 2 Places
B
T

B
P T

B
P

B
P

P
A

25(.98)

45
(1.77)

Pitch
36
(1.42)

22.5
(.89)

46
(1.81)

Tank Port "T"


"C" Thd.

21(.83)

62(2.44)
54(2.13)

72(2.83)

A
(P)

2.5(.10) Dia. 4(.16) Deep,


For Valve Locating Pin-Each Station

53(2.09)

53(2.09)
Pitch
35
36
(1.38) (1.42)
A

A
P

36(1.42)

Cylinder Port "B"


"C" Thd.

27
(1.06)

Tank Port (T)


"C" Thd.

45
(1.77)

Cylinder Port "A"


"C" Thd.

For other dimensions, refer to the above Model MMC-005-1.


Model Numbers
MMC-005-*-20
MMC-005-*-2090
Model Numbers
MMC-005-2
MMC-005-3
MMC-005-4
MMC-005-5

532

Thread Size
"C" Thd.
"E" Thd.
M4
Rc 3/8
3/8 NPT No. 8-32 UNC

Dimensions mm (Inches)
F
8 (.31)
10 (.39)

Dimensions mm (Inches)
L1
L2
106 (4.17)
86 (3.39)
142 (5.59)
122 (4.80)
178 (7.01)
158 (6.22)
214 (8.43)
194 (7.64)

005 Series Modular Valves

Approx. Mass
kg (lbs.)
4.3 ( 9.5)
5.8 (12.8)
7.2 (15.9)
8.7 (19.2)

(T)

21(.83)

54(2.13)

18(.71)

21(.83)

21(.83)

Tank Port "T"


"C" Thd.

36(1.42)

18(.71)

(P)

62(2.44)

72(2.83)

18(.71)

Pressure Port "P"


"C" Thd.

MODULAR VALVES

MMC-005-1-2080

DIMENSIONS IN
MILLIMETRES (INCHES)

85.6(3.37)
7.8(.31)

70(2.76)
10
(.39)

8.8(.35) Dia. Through


14(.55) C'Bore
2 Places

50
(1.97)
22.5 25 22.5
(.89) (.98) (.89)

M4 Thd. 10(.39) Deep 4 Places

72(2.83)

Port Holes 3.5(.14) Dia. 4 Places


22
28
(.87) (1.10)

B
P
T
A

Approx. Mass : 2.8 kg (6.2 lbs.)

2.5(.10) Dia. 4(.16) Deep


Cylinder Port "A"
3/8 BSP.F Thd.

53(2.09)
18(.71)

35(1.38)

53(2.09)
18(.71)

27(1.06)

43(1.69)

21(.83)

Tank Port (T)


3/8 BSP.F Thd.

7.8(.31)
10
(.39)

Pressure Port "P"


3/8 BSP.F Thd.

7.8(.31)

L1
L2

22 28
(.87) (1.10)

36(1.42)

72(2.83)

Number of Station
(2-5 Stations)

B
T

B
P T

B
P

B
P

P
A

Threaded Holes 4 Places-Each Station


Port Holes 4 Places-Each Station
8.8(.35) Dia. Through
14(.55) C'Bore 2 Places

2.5(.10) Dia. 4(.16) Deep,


For Valve Locating Pin-Each Station

25(.98)
Pitch
36
(1.42)

22.5
(.89)
53(2.09)

53(2.09)
Pitch
35
36
(1.38) (1.42)
A

A
P

36(1.42)

Tank Port (T)


3/8 BSP.F Thd.

Cylinder Port "B"


3/8 BSP.F Thd.
Cylinder Port "A"
3/8 BSP.F Thd.

27
(1.06)
45
(1.77)

(T)

21(.83)

54(2.13)

18(.71)

21(.83)

36(1.42)

21(.83)

18(.71)

(P)

62(2.44)

72(2.83)

18(.71)

Tank Port "T"


3/8 BSP.F Thd.

Pipe Plug
4 Places

005 Series Modular Valves

Cylinder Port "B"


3/8 BSP.F Thd.

MMC-005-*-2080

(T)

21(.83)

36(1.42)

54(2.13)

18(.71)

72(2.83)

36(1.42)

Tank Port "T"


3/8 BSP.F Thd.

21(.83)

62(2.44)

A
(P)

Pressure Port "P"


3/8 BSP.F Thd.

For other dimensions, refer to the above Model MMC-005-1.


Detail of Pipe Plug
Model Numbers
MMC-005-2
MMC-005-3
MMC-005-4
MMC-005-5

Dimensions mm (Inches)
L1
L2
106 (4.17)
86 (3.39)
142 (5.59)
122 (4.80)
178 (7.01)
158 (6.22)
214 (8.43)
194 (7.64)

Approx. Mass
kg (lbs.)
4.3 ( 9.5)
5.8 (12.8)
7.2 (15.9)
8.7 (19.2)

005 Series Modular Valves

Bonded Seal
Part No.SG-FB-3/8
Pipe Plug
Part No.900-V33905

533

Mounting Bolt Kits


To mount the valves, four M4 bolts are used. The combination of valves varies with circuits. So, we have several
mounting bolt kits suitable for different valve combinations.
From the selection chart, choose a necessary bolt kit and
specify it with model number when ordering.

Model Number Designation


MBK
-005

-02

-20

Series Number

Size of
Modular Valve

Bolt Number

Design
Number

Design Standard

MBK: Bolt Kits


for Modular Valves

005

01,02,03,05
(Refer to the
following chart)

20

None : Japanese Standard "JIS" and


European Design Standard
90 : N.American Design Standard

Bolt Kits Selection Chart

Bolts Kit Composition:


Soc. Hd. Cap Screw.....4 Pcs.

Quantity of valves to be stacked


Approx.
Solenoid Operated
Mass
Directional Valve Modular Valve Modular Valve g (1bs.)
(MDC-005)
(M**-005)
(DSG-005)

Model Numbers

MBK-005-01-20*
MBK-005-02-20*
MBK-005-03-20*
MBK-005-05-20*

30(.07)

40(.09)

50(.11)

18(.04)

Tightening Torque:
2.5 - 3.5 Nm (22-31 in. lbs.)
Mounting Bolt Kit
Solenoid Operated
Directional Valves

005 Series
Modular Valves
Base Plate

The solenoid operated directional valve comes with mounting bolts.

Stacking Example

MBK-005-*-20/2090
E

C
"D" Dia.

mm (Inches)

20
(.79)

4
(.16)

7
(.28)

3
(.12)

22.4
(.88)
125.4
MBK-005-03-2090
(4-15/16)

4.17
(.164)

6.86
(.27)

MBK-005-01-20

65
(2.56)

MBK-005-02-20

95
(3.74)

MBK-005-03-20

125
(4.92)

MBK-005-05-20

35
(1.38)

"F" Thd.

534

Dimensions

Model Numbers

MBK-005-01-2090

65.1
(2-9/16)

MBK-005-02-2090

95.2
(3-3/4)

MBK-005-05-2090

34.9
(1-3/8)

005 Series Modular Valves

"F" Thd.

M4

3.6
No. 8-32 UNC
(9/64)

1/8 Modular Valves

Releif Valves
(for "P-Line")

MBP-01-*-30
Releif Valves
(for "A-Line")

MBA-01-*-30
Releif Valves
(for "B-Line")

MBB-01-*-30
Reducing Valves
(for "P-Line")

Pressure Control Valves

MRP-01-*-30/3090
Reducing Valves
(for "A-Line")

MRA-01-*-30/3090
Reducing Valves
(for "B-Line")

MRB-01-*-30/3090
Brake Valves

MBR-01-*-30
Sequence Valves
(for "P-Line")

MHP-01-*-30
Counterbalance Valves
(for "A-Line")

MHA-01-*-30
Pressure Switch Valves
(for "P-Line")

MJP-01-*-*-10
Pressure Switch Valves
(for "A-Line")

MJA-01-*-*-10
Pressure Switch Valves
(for "B-Line")

MJB-01-*-*-10
Flow Control Valves
(for "P-Line")

MFP-01-10
Flow Control and Check Valves
(for "A-Line", Metre-out)

MFA-01-X-10
Flow Control and Check Valves
(for "A-Line", Metre-in)

MFA-01-Y-10

Flow Control Valves

Flow Control and Check Valves


(for "B-Line", Metre-out)

MFB-01-X-10
Flow Control and Check Valves
(for "B-Line", Metre-in)

MFB-01-Y-10
Flow Control and Check Valves
(for "A&B-Lines", Metre-out)

MFW-01-X-10
Flow Control and Check Valves
(for "A&B-Lines", Metre-in)

MFW-01-Y-10
Temperature Compensated
Throttle and Check Valves
(for "A-Line", Metre-out)

Class

Page

536

Throttle and Check Valves


(for "A-Line", Metre-out)

536

Throttle and Check Valves


(for "A-Line", Metre-in)

539

MSTW-01-X-10

MSCP-01-30
MSA-01-X-50
MSA-01-Y-50
Throttle and Check Valves
(for "B-Line", Metre-out)

MSB-01-X-50
Throttle and Check Valves
(for "B-Line", Metre-in)

MSB-01-Y-50

539

Throttle and Check Valves


(for "A&B-Lines", Metre-out)

542

Throttle and Check Valves


(for "A&B-Lines", Metre-in)

544

Throttle and Check Valves


(for "A&B-Lines", Metre-out, Metre-in)

544

Throttle and Check Valves


(for "A&B-Lines", Metre-in, Metre-out)

547

Check Valves
(for "P-Line")

MSW-01-X-50
MSW-01-Y-50
MSW-01-XY-50
MSW-01-YX-50

Page

559
561
563
563
563
563
563
563
563
563
567

MCP-01-*-30
547
547
551
551

Check Valves
(for "T-Line")

567

MCT-01-*-30
Anti-Cavitation Valves

MAC-01-30
Pilot Operated Check Valves
(for "A-Line")

568
569

MPA-01-*-40/4001
Pilot Operated Check Valves
(for "B-Line")

569

MPB-01-*-40/4001
Pilot Operated Check Valves
(for "A&B-Lines")

551

569

MPW-01-*-40/4001
End Plates
(Blocking plates)

551

571

MDC-01-A-30
551
551
551
555
555

MSTB-01-X-10
Temperature Compensated
Throttle and Check Valves
(for "A&B-Lines", Metre-out)

MSP-01-50
Check and Throttle Valves
(for "P-Line")

539

Graphic Symbols
P

Throttle Valves
(for "P-Line")

536

MSTA-01-X-10
Temperature Compensated
Throttle and Check Valves
(for "B-Line", Metre-out)

Model Numbers

344
378
379
412

Flow Control Valves

Solenoid Operated
Directional Valve
(S-)DSG-01-***-*-70/7090
E-DSG-01-***-D*-60/6090
T-DSG-01-***-D24*-70/7090
G-DSG-01-***-*-50/5090

Graphic Symbols

Directional Control Valves

Model Numbers

Modular Plates and Mounting Bolts

Class

Type of Modular Valve

End Plates
(Bypass plates)

571

MDC-01-B-30
Connecting Plates
(for "P&A-Lines")

572

MDS-01-PA-30/3090
Connecting Plates
(for "P&B-Lines")

572

MDS-01-PB-30/3090
Connecting Plates
(for "A&T-Lines")

572

MDS-01-AT-30/3090
Base Plates

MMC-01-*-40/4080/4090

573

Bolt Kits

555

MBK-01-*-30/3090

01 Series Modular Valves

576

535

Relief Modular Valves


Specifications
Model Numbers

Max. Operating Pressure


MPa (PSI)

Max. Flow
L/min (U.S.GPM)

MBP-01-*-30
MBA-01-*-30
MBB-01-*-30

21 (3050)

35 (9.25)

Model Number Designation


FSpecial Seals
F:
Special Seals for
Phosphate Ester
Type Fluids (Omit
if not required)

MBP
Series Number
MBP : Relief Valve for P-Line
MBA : Relief Valve for A-Line
MBB : Relief Valve for B-Line

-01

-C

-30

Valve Size

Pres. Adj. Range


MPa (PSI)

Design Number

Design Standard

*-14 1
(*-2030)
H: 7-21
(1020-3050)

30

C:
01

Refer to

1. See the "Minimum Adjustment Pressure" of the next page for the item marked * .
2. Design Standards: None ........... Japanese Standard "JIS", European Design Standard and N. American Design Standard

Graphic Symbols

Instructions
The minimum adjustment pressure equals the value
obtained from the minimum adjustment pressure
characteristics plus the tank line back pressure of
the next page. This back pressure should include
the value of the T-line pressure drop characteristics
of the valves stacked to the base plate side of the
modular valve.
To make pressure adjustment, loosen the lock nut
and turn the pressure adjustment screw clockwise
or anti-clockwise. For an increase of pressure, turn
the screw clockwise. Be sure to re-tighten the lock
nut firmly after making adjustment to the pressure.
In case of a small flow, the setting pressure may
become unstable. To avoid this, refer to the
minimum flow characteristic curve of the next
page and use the valve within a range as shown
with
.

536

01 Series Modular Valves

MBP-01

MBA-01

MBB-01

MODULAR VALVES
Typical Performance Characteristics
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

Pressure Drop

60

Minimum Flow

MPa
0.6

P-Line: MBP-01
T-Line
A&B-Line

0.4

40
20
0

0.2

U.S.GPM
1.5
Min. Flow

80

Pressure Drop

PSI

P-Line: MB A -01
B

0
0

10

20

4
6
Flow Rate

L /min
6

1.0

0.5

0
0 3.5

30 35 L /min

8 9

U.S.GPM

10.5 14 17.5 21

1000

2000

MPa

3000 PSI

Pressure

Min. Adjustment Pressure


MPa
1.4
1.2
0.8
0.4
0
0

10

20

4
6
Flow Rate

30 35 L /min

8 9 U.S.GPM

PSI
3000
2800
2000
1800
1000
800
500
300
200
100
0

MPa
21
20
19
14
13
12
7
6
5
3.5
2.5
1.5
1.6
0.8
0
0
0

01 Series Modular Valves

10
2

20
4
6
Flow Rate

30 35 L /min

01 Series Modular Valves

PSI
200
160
120
80
40
0

Nominal Override Characteristics

Pressure

Min. Adjustment Pressure

8 9 U.S.GPM

537

MBP-01-*-30
MBB-01-*-30
65(2.56)
5.5(.22) Dia. Through
4 Places

11(.43)
8
(.31)
1.8
(.07)

0.75
(.03)

40.5
(1.59)

Lock Nut
13(.51) Hex.

31
(1.22)
47
(1.85)

15(.59)

32.5
(1.28)

Pressure Adj. Screw


4(.16) Hex. Soc.

Fully Extended L2
Fully Extended L1

Model No.

L1

L2

MB*-01-C

151 (5.94)

92 (3.62)

MB*-01-H

166.5 (6.56)

107.5 (4.23)

40(1.57)

INC.

20.5
(.81)

Approx. Mass............1.1 kg (2.4 lbs.)

DIMENSIONS IN
MILLIMETRES (INCHES)

MBA-01-*-30

Fully Extended L1
16.75
(.66)

16
(.63)
P
B

A
T

Approx. Mass............1.1 kg (2.4 lbs.)

For other dimensions, refer to above (MBP-01) drawing.

Spare Parts List


MBP-01-*-30
13

11

MBA-01-*-30
1

10

14

17 16

12

11

14

10

11

10

14

17 16

12

List of Seals

MBB-01-*-30
13

16 17

Item

Name of Parts

Part Numbers

Qty.

12

O-Ring

SO-NB-P9

13

O-Ring

SO-NB-P18

14

O-Ring

SO-NA-P20

Note: When ordering seals, please specify the seal


kit number from the table below.

List of Seal Kit


Valve Model No.

Seal kit No.

MBP-01
MBA-01
MBB-01

12

538

01 Series Modular Valves

KS-MBP-01-30

13

MODULAR VALVES

Reducing Modular Valves


Specifications
Model Numbers

Max. Operating Pressure


MPa(PSI)

Max. Flow
L/min (U.S.GPM)

MRP-01-*-30/3090
MRA-01-*-30/3090
MRB-01-*-30/3090

31.5 (4570)

35 (9.25)

If the pressure is set below 1.9 MPa (280 PSI), the maximum flow is limited.
See the minimum adjustment pressure vs. maximum flow characteristics
and during use, stay within the shaded zone on the graph.

Model Number Designation

Special Seals
F:
Special Seals for
Phosphate Ester
Type Fluids (Omit
if not required)

MRP
Series Number

-01

-B

-30

Valve Size

Pres. Adj. Range


MPa (PSI)

Design
Number

01

B: *-7 (*-1020) 1
C: 3.5-14 (510-2030)
H: 7-21 (1020-3050)

30

MRP : Reducing Valve for P-Line


MRA : Reducing Valve for A-Line
MRB : Reducing Valve for B-Line

1. See the "Minimum Adjustment Pressure vs. Maximum Flow" of the next page for the item marked *.
2. Design Standards: None ........... Japanese Standard "JIS" and European Design Standard
90 ............... N. American Design Standard

Graphic Symbols

Instructions
The minimum adjustment pressure equals the value
obtained from the minimum adjustment pressure
characteristics plus the tank line back pressure of
the next page. This back pressure should include
the value of the T-line pressure drop characteristics
of the valves stacked to the base plate side of the
modular valve.
To make pressure adjustment, loosen the lock nut
and turn the pressure adjustment screw clockwise
or anti-clockwise. For an increase of pressure, turn
the screw clockwise. Be sure to re-tighten the lock
nut firmly after making adjustment to the pressure.

MRP-01

*
Design Standard

Refer to

01 Series Modular Valves

F-

MRA-01

MRB-01

01 Series Modular Valves

539

Typical Performance Characteristics


Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

MPa
0.6

60

0.4

Nominal Override Characteristics


Primary Pressure 25 MPa(3630 PSI)
A&B-Line

40
20
0

0.2
T-Line

0
0
0

10
2

20
4
6
Flow Rate

30 35 L /min
8 9 U.S.GPM

Pressure Drop

Pres. Drop at Spool Fully Open (P-Line)


PSI
200
160
120
80
40
0

MPa
1.4
1.2

Secondary Pressure

Pressure Drop

Pressure Drop
PSI
80

PSI
3000
2900
2800
2700
2000
1900
1800
1700
1000
900
800
700
600
80
60
40
20
0

0.8
0.4
0

MPa
21
20
19
14
13
12
7
6
5
4
0.5
0.3
0.1
0

0
0

10

20

30 35 L /min

10 15 20 25 30 35 L/min

4
6
Flow Rate

U.S.GPM

Pressure Adj. Range


0

4
6
Flow Rate

8 9 U.S.GPM

Min. Adjustment Pressure

Min. Adjustment Pressure vs. Max. Flow


PSI
280
240
200
160
120
80
40
0

MPa
2.0
1.6
1.2
0.8
0.4
0
0
0

540

10
2

20
4
6
Flow Rate

30 35 L /min
8 9 U.S.GPM

01 Series Modular Valves

:
:
:

"B"
"C"
"H"

MODULAR VALVES
MRP-01-*-30/3090
MRA-01-*-30/3090
MRB-01-*-30/3090

DIMENSIONS IN
MILLIMETRES (INCHES)

11(.43)

0.75
(.03)

40.5
(1.59)

8
(.31)
1.8
(.07)

65(2.56)

5.5(.22) Dia. Through


4 Places

Lock Nut
13(.51) Hex.

31
(1.22)
47
(1.85)

15(.59)

32.5
(1.28)

Model No.

L1

L2

MR*-01- B
C

158 (6.22)

92 (3.62)

MR*-01-H

173.5 (6.83)

107.5 (4.23)

Fully Extended L2
Fully Extended L1
Pressure Adj. Screw
4(.16) Hex. Soc.

Pressure Gauge
Connection
"C" Thd.

INC.

Thread Size
"C" Thd.

40(1.57)

Model Numbers
MR*-01-*-30

Rc 1/4 = 1/4 BSP.Tr


1/4 NPT

20.5
(.81)

MR*-01-*-3090

Spare Parts List

MRP-01-*-30/3090
MRA-01-*-30/3090
MRB-01-*-30/3090

17

10

15

14

16

13

12

01 Series Modular Valves

Approx. Mass............1.1 kg (2.4 lbs.)

List of Seals
Item

Name of Parts

Part Numbers

Qty.

14

O-Ring

SO-NB-P9

15

O-Ring

SO-NB-P18

16

O-Ring

SO-NA-P20

Remarks
Included in Seal Kit
Kit No.: KS-MBP-01-30

01 Series Modular Valves

541

Brake Modular Valves


Specifications
Model Numbers

Max. Operating Pressure


MPa (PSI)

Max. Flow
L/min (U.S.GPM)

MBR-01-*-30

25 (3630)

35 (9.25)

Model Number Designation


F-

MBR

Special Seals

Series Number

F:
Special Seals for
Phosphate Ester
Type Fluids (Omit
if not required)

-01

-C

-30

Valve Size

Pres. Adj. Range


MPa (PSI)

Design Number

Design Standard

*-14 1
(*-2030)
H: 7-21
(1020-3050)

30

C:
01

MBR : Brake Valve

Refer to

1. See the "Minimum Adjustment Pressure "for the item marked *.


2. Design Standards: None ........... Japanese Standard "JIS", European Design Standard and N. American Design Standard

Graphic Symbol

Typical Performance Characteristics


Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

Pressure Drop

PSI
80
60

Pressure Drop

MPa
0.6

0.4
0.2

P&T-Line

0
10

20

4
6
Flow Rate

30

35 L /min

9 U.S.GPM

Min. Adjustment Pressure

160
120

0.8

40
0

0.4
0
0

542

The minimum adjustment pressure equals the value


obtained from the minimum adjustment pressure
characteristics plus the tank line back pressure of the
left. This back pressure should include the value of
the T-line pressure drop characteristics of the valves
stacked to the base plate side of the modular valve.
To make pressure adjustment, loosen the lock nut and
turn the pressure adjustment screw clockwise or anticlockwise. For an increase of pressure, turn the screw
clockwise. Be sure to re-tighten the lock nut firmly
after making adjustment to the pressure.

Min. Adjustment Pressure


MPa
1.4
1.2

80

Instructions
B-Line

20

PSI
200

A-Line

40

10

20

4
6
Flow Rate

30

35 L /min

9 U.S.GPM

01 Series Modular Valves

MODULAR VALVES
MBR-01-*-30

11(.43)

40.5
(1.59)

8
(.31)
1.8
(.07)

65(2.56)

0.75
(.03)

5.5(.22) Dia. Through


4 Places

DIMENSIONS IN
MILLIMETRES (INCHES)

Lock Nut
13(.51) Hex.

31
(1.22)
47
(1.85)

32.5
(1.28)

P
A

B
T

Fully Extended L2
Pressure Adj. Screw
4(.16) Hex. Soc.

Fully Extended L1

Model No.

L1

L2

MBR-01-C

161 (6.34)

107 (4.21)

MBR-01-H

176.5 (6.95)

122.5 (4.82)

20.5
(.81)

40(1.57)

INC.

Approx. Mass............1.3 kg (2.9 lbs.)

MBR-01-*-30

13 14 7 19 5

1 16 10 3 12 11 17 9

20 21

01 Series Modular Valves

Spare Parts List

6 15

List of Seals
Item

Name of Parts

Part Numbers

Qty.

14

O-Ring

SO-NB-P7

15

O-Ring

SO-NB-P9

Included in Seal Kit

16

O-Ring

SO-NB-P18

Kit No.: KS-MBR-01-30

17

O-Ring

SO-NA-P20

Remarks

01 Series Modular Valves

543

Sequence Modular Valves/Counterbalance Modular Valves


Specifications
Model Numbers

Max. Operating
Pressure
MPa (PSI)

Max. Flow
L/min
(U.S.GPM)

25 (3630)

35 (9.25)

MHP-01-*-30
MHA-01-*-30

Free Flow
L/min
(U.S.GPM)
35 (9.25)

Graphic Symbols

MHP-01

MHP-01

MHA-01

MHA-01

Model Number Designation


FSpecial Seals
F:
Special Seals for
Phosphate Ester
Type Fluids (Omit
if not required)

MHP
Series Number

-01

-C

-30

Valve Size

Pres. Adj. Range


MPa (PSI)

Design Number

Design Standard

*-14 1
(*-2030)
H: 7-21
(1020-3050)

30

C:

MHP : Sequence Valve for P-Line


01
MHB : Counterbalance Valve for A-Line

Refer to

1. See the "Minimum Adjustment Pressure" of the next page for the item marked * .
2. Design Standards: None ........... Japanese Standard "JIS", European Design Standard and N. American Design Standard

Instructions
The minimum adjustment pressure (MHP-01) equals
the value obtained from the minimum adjustment
pressure characteristics plus the tank line back
pressure of the next page. This back pressure should
include the value of the T-line pressure drop
characteristics of the valves stacked to the base plate
side of the modular valve.

The minimum adjustment pressure (MHA-01) equals


the value obtained from the minimum adjustment
pressure characteristics plus the outlet-side back
pressure of the valve on the next page. The outlet-side
back pressure should include the values of the A-line
and T-line pressure drop characteristics of the valves
to be stacked due to the valve with internal drain.

To make pressure adjustment, loosen the lock nut and


turn the pressure adjustment screw clockwise or anticlockwise. For an increase of pressure, turn the screw
clockwise. Be sure to re-tighten the lock nut firmly
after making adjustment to the pressure.

544

01 Series Modular Valves

MODULAR VALVES
Typical Performance Characteristics
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

Pressure Drop

120

0.8

MHP/MHA-01
P

160

MPa
1.4
1.2

PSI
200

PSI

Pressure Drop

Min. Adjustment Pressure

Min. Adjustment Pressure

80
40
0

0.4
0
0

10

20

4
6
Flow Rate

30

35 L /min

80
60

MPa
0.6

MHP-01
A&B-Line

0.4

40
0.2
20
0

T-Line

0
0

9 U.S.GPM
0

10
2

20
4
6
Flow Rate

30
8

35 L /min
9 U.S.GPM

F
Pressure Drop

Pressure Drop for Free Flow

0.4

40
0.2

PSI
60

MPa
0.4

B-Line

40
0.2
20
0

P&T-Line

0
0

20
0

MHA-01

10

20

30

35 L /min

0
0

10

20

4
6
Flow Rate

30

35 L /min

9 U.S.GPM

01 Series Modular Valves

4
6
Flow Rate

9 U.S.GPM

01 Series Modular Valves

60

MHA-01
P

80

MPa
0.6

Pressure Drop

Pressure Drop

PSI

545

MHP-01-*-30
65(2.56)
5.5(.22) Dia. Through
4 Places

0.75
(.03)

8
(.31)
1.8
(.07)

40.5 11(.43)
(1.59)

Lock Nut
13(.51) Hex.

Model Numbers

L1

L2

MHP-01-C

151 (5.94)

92 (3.62)

MHP-01-H

166.5 (6.56)

107.5 (4.23)

31
(1.22)
47
(1.85)

15(.59)

32.5
(1.28)

Pressure Adj. Screw


4(.16) Hex. Soc.

Fully Extended L2
Fully Extended L1

20.5(.81)

40(1.57)

INC.

Approx. Mass............1.1 kg (2.4 lbs.)

DIMENSIONS IN
MILLIMETRES (INCHES)

MHA-01-*-30
65(2.56)

5.5(.22) Dia. Through


4 Places

8
(.31)
1.8
(.07)

0.75
(.03)

40.5 11(.43)
(1.59)

Lock Nut
13(.51) Hex.

Model Numbers

L1

L2

MHA-01-C

171 (6.73)

112 (4.41)

MHA-01-H

186.5 (7.34)

127.5 (5.02)

31
(1.22)
47
(1.85)

15(.59)

32.5
(1.28)

Pressure Adj. Screw


4(.16) Hex. Soc.

Fully Extended L2
Fully Extended L1

20.5(.81)

40(1.57)

INC.

Approx. Mass............1.3 kg (2.9 lbs.)

Spare Parts List


MHP-01-*-30
9

16

17

13 12

List of Seals
Item Name of Parts

Part Numbers Qty.

15

O-Ring

SO-NB-P9

16

O-Ring

SO-NB-P18

17

O-Ring

SO-NA-P20

Remarks
Included in Seal Kit
Kit No.:
KS-MBP-01-30

15

MHA-01-*-30
11

10

16

17 12 13 14

List of Seals
Item Name of Parts
O-Ring

SO-NB-P9

16

O-Ring

SO-NB-P18

17

O-Ring

SO-NB-P20

15

546

Part Numbers Qty.

15

01 Series Modular Valves

Remarks
Included in Seal Kit
Kit No.:
KS-MHA-01-30

MODULAR VALVES

Pressure Switch Modular Valves


Specifications
Model Numbers

Max. Operating Pressure


MPa(PSI)

MJ*-01-M-*-*-10

31.5 (4570)

MJ*-01-J-35-10

10 (1450)

MJ*-01-J-100-10

10 (1450)

MJ*-01-J-200-10

20 (2900)

MJ*-01-J-350-10

35 (5080)

Max. Flow
L/min (U.S.GPM)

35 (9.25)

Sensitive Switch Ratings


Electric Source

AC

DC

Voltage

125 250

125

250

Current

11A-1/3HP

0.5

0.25

Specifications of semiconductor type pressure switch


JT-02 series is installed for semiconductor type pressure
switch, refer to page 272 for details.

Model Number Designation

Special Seals

F:
Special Seals
for Phosphate
Ester Type
Fluids
(Omit if not
required)

MJP

-01

-M

-B

-N

-10

Series Number

Valve
Size

Type of
Switch

Pres. Adj. Range


MPa (PSI)

Type of Electrical
Connection

Design
Number

M:
Sensitive
Switch

B: 1-7 (145-1020)
C: 3.5-14 (510-2030)
H: 7-21 (1020-3050)

None: Cable Connector


Type

J:
Semiconductor
Type
Pressure
Switch

35: 0.1-3.5 (14.5-510)


100: 1-10 (145-1450)
200: 2-20 (290-2900)
350: 3.5-35 (510-5080)

MJP :
Pressure Switch for P-Line
MJA :
Pressure Switch for A-Line

01

MJB :
Pressure Switch for B-Line

Design
Standard

N: With Plug-in
Connector (DIN)
10
None: Lead Wire Type

Refer to

01 Series Modular Valves

F-

Design Standards: None ........... Japanese Standard "JIS", European Design Standard and N. American Design Standard

Graphic Symbols

MJP-01-M

MJP-01-J

MJA-01-M

MJB-01-M

MJA-01-J

01 Series Modular Valves

MJB-01-J

547

Instructions
To make pressure adjustment, loosen the lock nut and turn the pressure adjustment screw clockwise or anti-clockwise.
For an increase of pressure, turn the screw clockwise. Be sure to re-tighten the lock nut firmly after making adjustment
to the pressure.
Wiring of a sensitive switch should be made correctly referring to the table below. Numbers in the switch status
column indicate wiring numbers in receptacles or contact numbers of connectors.
Pressure with Sensitive Switch
and The Switch Status
Operating Pressure

Switch Status

Less than
Pressure setting

2
3

More than
Pressure setting

2
3

Attachment
Valve Model No.

Attachment
Cable connector:
NJC-203-PR ...... 1 Pc.
DIN connector:
GDM311-B-11... 1 Pc.

MJ*-01-M-*-10
MJ*-01-M-*-N-10

Pressure Drop

80
40
0

MJP-01-M

MPa
1.0
0.8
0.6
0.4
0.2
0

B-Line
P-Line
A-Line
T-Line

Pressure Drop

PSI
140
120
80
40
0

20
4
6
Flow Rate

30 35 L /min

PSI
60
40
20
0

8 9 U.S.GPM

MJA-01-M
MJB

MPa
1.0
0.8
0.6
0.4
0.2
0

B-Line: MJA-01, A-Line:MJB-01


P-Line
A-Line: MJA-01, B-Line:MJB-01
T-Line

0
0

548

10

10
2

20
4
6
Flow Rate

MJ*-01-J

PSI
140
120

Pressure Drop

Pressure Drop

Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

30 35 L /min
8 9 U.S.GPM

01 Series Modular Valves

MPa
0.1

P,A,B&T-Line

0 5 10 15 20 25 30 35 L /min
0

4
6
Flow Rate

8 9 U.S.GPM

MODULAR VALVES
Cable Connector Type
MJP-01-M-*-10
MJA-01-M-*-10

MJB-01-M-*-10
Fully Extended 286.5 (11.28)
Fully Extended
115.2 (4.54)

5.5(.22) Dia. Through


4 Places
P

65(2.56)

0.75
(.03)

INC.
Lock Nut
17(.67) Hex.

Cable Connector
NJC-203-PR
8
(.31)
1.8
(.07)

40.5 11(.43)
(1.59)

Pressure Adjustment Screw


5 (.20) Hex. Soc.

15.5 (.61)

B
T

Approx. Mass............1.3 kg (2.9 lbs.)

P -01"
For other dimensions, refer to "MJA
drawing left.

31
(1.22)
47
(1.85)

32.5
(1.28)

T
128.3
(5.05)
Fully Extended 286.5 (11.28)

20.5
(.81)

40 (1.57)

F
DIMENSIONS IN
MILLIMETRES (INCHES)

Plug-in Connector Type


MJP-01-M-*-N-10
MJA-01-M-*-N-10

Cable Departure
Applicable cable:
O.D. of cable 8 - 10 mm (.31 - .39 in.)
2
Conductor Area ... Not Exceeding 1.5 mm
(.0023 Sq. in.)

5.5(.22) Dia. Through


4 Places

MJB-01-M-*-N-10
Fully Extended 280.8 (11.06)
Fully Extended
115.2 (4.54)

65(2.56)

39
(1.54)
53(2.09)
62.5(2.46)

B
32.5
(1.28)

31
(1.22)
47
(1.85)

A
T

8
(.31)
1.8
(.07)

0.75
(.03)

INC.
Lock Nut
17(.67) Hex.

P
B

15.5 (.61)

40.5 11(.43)
(1.59)

Pressure Adjustment Screw


5 (.20) Hex. Soc.

01 Series Modular Valves

Approx. Mass............1.3 kg (2.9 lbs.)

Approx. Mass............1.3 kg (2.9 lbs.)


P -01"
For other dimensions, refer to "MJA
drawing left.

110.6 (4.35)
122.6 (4.83)

20.5
(.81)

40 (1.57)

Fully Extended 280.8 (11.06)

Approx. Mass............1.3 kg (2.9 lbs.)

As shown by the dot-and-dash line, the cable departure can also be faced opposite.

01 Series Modular Valves

549

Semiconductor Type Pressure Switch


MJP-01-J-*-10
MJA-01-J-*-10
11(.43)

40.5
(1.59)
P
B

LED Indicator

30(1.18) Dia.

15.5 0.75(.03)
(.61)

31(1.22) 8(.31)

32.5(1.28)

47(1.85)

1.8(.07)

65(2.56)

Differential Pressure Setting Trimmer


(DIFF Trimmer)
Four Conductor Cable
[5 mm(.20 in.) O.D.]
RED-------Power Supply
BLACK---Power Supply
WHITE---Output
GREEN---Output

A
T
43(1.69)

5.5(.22) Dia. Through


4 Places

97(3.82)

Pressure Setting Trimmer


(On Trimmer)

30
(1.18)

2000(78.7)

MJB-01-J-*-10
20(.79)

40(1.57)

P
B

A
T

45.5
(1.79)

O-Ring for Port


(SO-NB-P9: 4 Pcs.)

2000(78.7)

97(3.82)

Approx. Mass............1 kg (2.2 lbs.)


Approx. Mass............1 kg (2.2 lbs.)

P -01"
For other dimensions, refer to "MJA
drawing left.

Spare Parts List


17

19

12

16

10

18

14

15

Plug-in Connector Type


MJP
MJA-01-M-*-N-10
MJB

13

Cable Connector Type


MJP
MJA-01-M-*-10
MJB
8

21

11

20

List of Seals
Item

Name of Parts

Part Numbers

Qty.

Packing

3116-VK414239-4

Packing

3116-VK414240-2

18

O-Ring

SO-NA-P5

19

O-Ring

SO-NB-P9

Note: When ordering seals, please specify the seal kit


number from the table below.

List of Seal Kits


Valve Model No.

Seal Kit Numbers

MJP-01
MJA-01

Included in seal kit


Kit No.: KS-MJP-01-10

MJB-01
Since MJ*-01-J-*-10 (Semiconductor type pressure
switch) does not have any seals inside, only four(4)
O-rings for the ports are required. Please refer to the
above drawing.

550

01 Series Modular Valves

MODULAR VALVES

Pressure and Temperature Compensated


Flow Control (and Check) Modular Valves
Specifications
Model Numbers

Max. Operating
Pressure
MPa (PSI)

Max. Metred Flow Max. Free Flow


L/min (U.S.GPM) L/min (U.S.GPM)

MFP-01-10
MFA-01-*-10
MFB-01-*-10
MFW-01-*-10

16 (2320)

35 (9.25)

35 (9.25)

Model Number Designation

FSpecial Seals
F:
Special Seals for
Phosphate Ester
Type Fluids (Omit
if not required)

MFA
Series Number

-01

-X

-10

Valve Size

Direction
of Flow

Design
Number
10

MFP : Flow Control Valve for P-Line


MFA : Flow Control and Check Valve for A-Line
MFB : Flow Control and Check Valve for B-Line
MFW : Flow Control and Check Valve for A&B-Lines

Design
Standard

01

Refer to

X : Metre-out
Y : Metre-in

10

01 Series Modular Valves

Design Standards: None ........... Japanese Standard "JIS", European Design Standard and N. American Design Standard

Graphic Symbols

Instructions
P

To make flow rate adjustment, loosen locking screw


for the dial and turn the flow adjustment dial
clockwise or anti-clockwise. For a decrease of flow,
turn the dial clockwise. Be sure to re-tighten the
locking screw firmly after the adjustment of the
flow rate.

MFP-01

Metre-out

Metre-in

MFA-01-X

MFB-01-X

MFW-01-X

01 Series Modular Valves

MFA-01-Y

MFB-01-Y

MFW-01-Y

551

Typical Performance Characteristics


Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

Min. Required Pressure Difference

160
120
80
40
0

MPa
1.4
1.2
1.0
0.8
0.6
0.4
0.2
0

Metred Flows vs. Dial Position


U.S.GPM L /min
35
9
8
30

A
MFB-01
W
MFP-01

Flow Rate

Differential Pressure

PSI
200

20

4
10

2
10

0
0

20

30 35 L /min

4
6
Flow Rate

0
0 1 2 3 4 5 6 7
(Fully Open)

8 9 U.S.GPM

Turn of Flow Adj. Dial

Min. Metred Flow

Metred Flow vs. Viscosity


U.S.GPM
9.50
9.25
9.00
2.65
2.60
2.55
.064
.060
.056
.052

15

Flow Rate

Metred Flow

cm3/min
cu.in/min 400
22.5
20
300
200
10
5
0

100
0
0
0

12

L /min
36
35
34
10.0
9.8
9.6
0.24
0.22
0.20
0 20 40 60 80 100 120 140 160 mm2/s

16 MPa

400 800 1200 1600 2000


PSI
2200

Differential Pressure

Metred Flow vs. Differential Pres.


B-Line: MFA-01
A-Line: MFB-01

10
2

20
4
6
Flow Rate

L/min
37

A-Line: MFP-01

9.25

35

B-Line: MFP-01

8.75

33

P&T-Line

U.S.GPM
9.75

30 35 L /min
8 9 U.S.GPM

Flow Rate

Pressure Drop

Pressure Drop
PSI MPa
0.4
50
40 0.3
0.2
20
0.1
0
0

100 200 300 400 500 600 700 SSU


Viscosity

2.8
2.6
2.4
.28
.26
.24

11
10
9
1.1
1.0
0.9
0

Pressure Drop

Pressure Drop for Free Flow


PSI
140
120

MPa
1.0
0.8

80

0.6
0.4

40
0

0.2
0
0
0

552

10
2

20
4
6
Flow Rate

30 35 L /min
8 9 U.S.GPM

01 Series Modular Valves

12

16 MPa

400 800 1200 1600 2000 PSI


2200
Differential Pressure

MODULAR VALVES
MFP-01-10
5.5(.22) Dia. Through
4 Places

1.8
(.07)
47
(1.85)

13(.51)

8
(.31)

0.75
(.03)

40.5
(1.59)

31
(1.22)

67(2.64)

32 Dia.
(1.26)

12 3 4 5

32.5
(1.28)

P
B

T
Fully Extended
138 (5.43)
Fully Extended 192 (7.56)

Flow Adj. Dial

8 9 0 1 2

22
(.87)

40 (1.57)

INC.

LOCK

Locking Screw
2 (.08) Hex. Soc.

Approx. Mass............ 1.7 kg (3.8 lbs.)

MFW-01- X -10
Y

DIMENSIONS IN
MILLIMETRES (INCHES)

65(2.56)
11(.43)

0.75
(.03)

8
(.31)

40.5
(1.59)

1.8
(.07)

5.5(.22) Dia. Through


4 Places
Flow Adj. Dial
(for B-Line)
INC.

Fully Extended
131.3 (5.17)

Flow Adj. Dial


(for A-Line)
INC.

1 2 3 4 5

5 6 7 8 9

Fully Extended 305.5 (12.03)

LOCK

MFW-01-X ------------ 22 (.87)


MFW-01-Y ------------ 18 (.71)

Locking Screw
2 (.08) Hex. Soc.

01 Series Modular Valves

32 Dia.
(1.26)

47
(1.85)

31
(1.22)

32.5
(1.28)

89 0 12

89 0 1 2

P
B
T

40 (1.57)

Approx. Mass............ 2.1 kg (4.6 lbs.)

MFB-01- X -10
Y

MFA-01-X -10
Y

Fully Extended 216 (8.50)

Fully Extended 216 (8.50)


Fully Extended
131.3 (5.17)
89 0 1 2

89 0 1 2

P
B

41.8
(1.65)
P
B

A
T

Approx. Mass............ 1.6 kg (3.5 lbs.)

Approx. Mass............ 1.6 kg (3.5 lbs.)

For other dimensions, refer to "MFW-01" drawing above.

01 Series Modular Valves

553

Spare Parts List


MFP-01-10
21

6 19

11

10

MFW-01- X -10
Y

12 18 17 14

20 15

11 8

22 16

3 12 18 17 14

19 10 20 15 22 16

MFA-01- X -10
Y
13

19

11

20

12 18 17 14 22

10

20 15 16

20

MFB-01- X -10
Y
22 14 17 18 12

16 15 11

10

19

13

20

List of Seals

List of Seal Kits


Quantity

Valve Model Numbers

Seal Kit Numbers

MFP-01

KS-MFP-01-10

Item

Name of Parts

Part Numbers

17

Back Up Ring

SO-BB-P6

MFA-01

18

O-Ring

SO-NA-P6

MFB-01

19

O-Ring

SO-NB-P9

MFW-01

20

O-Ring

SO-NB-P18

21

O-Ring

SO-NB-P10

MFP-01 MFA-01 MFB-01 MFW-01

Note: When ordering seals, please specify the seal kit number from the table right.

554

01 Series Modular Valves

KS-MFA-01-10
KS-MFW-01-10

MODULAR VALVES

Temperature Compensated Throttle and Check Modular Valves


Specifications

Model Numbers

MSTA-01-X-10
MSTB-01-X-10
MSTW-01-X-10

Max.
Max.
Max.
Min.
Max.
Operating Differential Metred
Metred
Free
Pressure
Pressure
Flow
Flow
Flow
MPa
MPa
L/min
L/min
L/min
(PSI)
(PSI)
(U.S.GPM) (U.S.GPM) (U.S.GPM)
31.5
(4570)

14
(2030)

35
(9.25)

0.5
(.13)

35
(9.25)

Model Number Designation


FSpecial Seals

-01

-X

-10

Series Number

Valve
Size

Direction of Flow

Design
Number

01

X : Metre-out

10

Design
Standard

MSTA : Temperature Compensated


Throttle and Check Valve for A-Line
MSTB : Temperature Compensated
Throttle and Check Valve for B-Line

Refer to

MSTW: Temperature Compensated


Throttle and Check Valve for A&B-Lines

Design Standards: None ........... Japanese Standard "JIS", European Design Standard and N. American Design Standard

Instructions
To make flow rate adjustment, loosen locking screw
for the dial and turn the flow adjustment dial
clockwise or anti-clockwise. For a decrease of flow,
turn the dial clockwise. Be sure to re-tighten the
locking screw firmly after the adjustment of the
flow rate.

01 Series Modular Valves

F:
Special Seals for
Phosphate Ester Type
Fluids
(Omit if not required)

MSTA

Graphic Symbols

MSTA-01-X

MSTB-01-X

01 Series Modular Valves

MSTW-01-X

555

Typical Performance Characteristics


Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

Pressure Drop at Throttle Fully Open

MPa
0.3

30
20

0.2

10
0

B-Line: MSTA-01
A-Line: MSTB-01

0.1

P&T-Line

0
0

10

20

35 L /min

30

4
6
Flow Rate

PSI
40

Pressure Drop

Pressure Drop

Pressure Drop

PSI
280
240
200
160
120
80
40
0

9 U.S.GPM

MPa
2.0
1.6
1.2
0.8
0.4
0
0
0

MPa
1.0

80

0.6

0.8

Throttle Closed

0.4
40
0

Throttle Fully Open

0.2
0
0

10

20

30

4
6
Flow Rate

20
4
6
Flow Rate

30
8

35 L /min
9 U.S.GPM

Metred Flow vs. Viscosity


U.S.GPM
8.0
7.8
7.6
7.4

35 L /min
9 U.S.GPM

Flow Rate

Pressure Drop

Pressure Drop for Free Flow


PSI
140
120

10

5.50
5.25
5.00
2.64
2.62
2.60
.16
.15
.14
.13

L /min
30
29
28
21
20
19
10.0
9.9
9.8
0.60
0.55
0.50
0 20 40 60 80 100 120 140 160 mm2/s

Metred Flow vs. Dial Position


U.S.GPM L /min
35
9
8

30

7
Flow Rate

25
6
5
4
3

0 100 200 300 400 500 600 700 SSU

P: Differential Pressure MPa (PSI)


P:
14(2030)
P:
10(1450)
P:
7(1020)

Viscosity

P: 2(290)

P: 5(730)

P: 1(145)

20
15

P: 0.5(70)

10

2
1
0

5
0
0

Turn of Flow Adj. Dial

556

7
(Fully Open)

01 Series Modular Valves

MODULAR VALVES
MSTW-01-X-10

DIMENSIONS IN
MILLIMETRES (INCHES)
5.5(.22) Dia. Through
4 Places

65(2.56)

0.75
(.03)

8
(.31)

1.8
(.07)

11(.43)

40.5
(1.59)

32 Dia.
(1.26)
47
(1.85)

89 0 1 2

31
(1.22)

8 9 0 12

32.5
(1.28)

P
B
T
Fully Extended
81.8(3.22)
Fully Extended 206.5(8.13)

Flow Adj. Dial


(for B-Line)

Flow Adj. Dial


(for A-Line) INC.
5 6 7 8 9

22
(.87)

LOCK

1 2 3 4 5

40(1.57)

INC.

LOCK

Locking Screw
2 (.08) Hex. Soc.

Approx. Mass............ 1.5 kg (3.3 lbs.)

MSTB-01-X-10

Fully Extended 166.5(6.56)

Fully Extended 166.5(6.56)

Fully Extended
81.8(3.22)

41.8
(1.65)
P

P
89 0 1 2

8 9 0 12

B
T

B
T

Approx. Mass............ 1.3 kg (2.9 lbs.)

Approx. Mass............ 1.3 kg (2.9 lbs.)

For other dimensions, refer to "MSTW-01" drawing above.

01 Series Modular Valves

01 Series Modular Valves

MSTA-01-X-10

557

Spare Parts List


MSTA-01-X-10
15

14

13

12

10

11

MSTB-01-X-10

MSTW-01-X-10

List of Seals

List of Seal Kits


Quantity

Valve Model Numbers

MSTA MSTB MSTW

MSTA-01

Item

Name of Parts

Part Numbers

12

Back Up Ring

SO-BB-P6

MSTB-01

13

O-Ring

SO-NA-P6

MSTW-01

14

O-Ring

SO-NB-P9

15

O-Ring

SO-NB-P18

Note: When ordering seals, please specify the seal kit number from the
table right.

558

01 Series Modular Valves

Seal Kit Numbers


KS-MFA-01-10
KS-MFW-01-10

MODULAR VALVES

Throttle Modular Valves


Specifications
Model Number

Max. Operating Pressure


MPa (PSI)

Max. Flow
L/min (U.S.GPM)

MSP-01-50

31.5 (4570)

60 (15.9)

At the low differential pressure, maximum flow is limited. See "Pressure


Drop at Throttle Fully Open".

Model Number Designation


F-

MSP

-01

-50

Special Seals

Series Number

Valve
Size

Design
Number

F:
Special Seals for
Phosphate Ester
Type Fluids (Omit
if not required)

MSP : Throttle Valve


for P-Line

01

50

Design
Standard

Refer to

Graphic Symbol

Design Standards: None ........... Japanese Standard "JIS", European Design Standard and
N. American Design Standard
P

Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

Metred Flow vs. Dial Position

Pressure Drop at Throttle Fully Open

250
200

1.5

150

1.0

50
0

U.S.GPM L /min
60
16

0.5
0

50
0 10

20
4

30

40

50

60 L/min

8
12
16
U.S.GPM
Flow Rate

P
Pressure Drop

200

1.5

150

1.0

30
20
10

MPa
2.0

250

40

Pressure Drop
PSI

12
Flow Rate

100

P: Differential Pressure MPa (PSI)


P=25(3630)
P=21(3050)
P=14(2030)
P=10(1450)
P=7(1020)

MPa
2.0

Pressure Drop

PSI

01 Series Modular Valves

Typical Performance Characteristics

P=4(580)
P=2(290)
P=1(145)
P=0.5(70)

0
A-Line

0
0 1 2 3 4 5 6 7 8 9 10
(Fully Open)
Turn of Flow Adj. Dial

100
50
0

0.5
0

B&T-Line

0 10
0

20
4

30

40

50

8
12
Flow Rate

60 L/min
16
U.S.GPM

Instructions
To make flow rate adjustment, loosen locking screw
for the dial and turn the flow adjustment dial
clockwise or anti-clockwise. For a decrease of flow,
turn the dial clockwise. Be sure to re-tighten the
locking screw firmly after the adjustment of the
flow rate.

01 Series Modular Valves

559

MSP-01-50
DIMENSIONS IN
MILLIMETRES (INCHES)
65(2.56)

0.75
(.03)

8
(.31)

1.8
(.07)

11(.43)

40.5
(1.59)

5.5(.22) Dia. Through


4 Places

47(1.85)

32 Dia.
(1.26)

89 0 1 2

31
(1.22)

32.5
(1.28)

T
Fully Extended
79 (3.11)
Fully Extended 133 (5.24)
Flow Adj. Dial

5 6 7 8 9

20.5
(.81)

40 (1.57)

INC.

LOCK

Locking Screw
2 (.08) Hex. Soc.

Approx. Mass............ 1.2 kg (2.6 lbs.)

Spare Parts List


MSP-01-50

12 1

11 7 13 2

4 10

List of Seals
Item Name of Parts

560

Part Numbers Qty.

Back Up Ring

SO-BB-P6

11

O-Ring

SO-NA-P6

12

O-Ring

SO-NB-P9

13

O-Ring

SO-NB-P18

Remarks

Included in Seal Kit


Kit No.: KS-MSP-01-50

01 Series Modular Valves

MODULAR VALVES

Check and Throttle Modular Valves


Specifications
Model Number

Max. Operating Pressure


MPa (PSI)

Max. Flow
L/min (U.S.GPM)

MSCP-01-30

31.5 (4570)

35 (9.25)

At the low differential pressure, maximum flow is limited. See "Pressure


Drop at Throttle Fully Open".

Model Number Designation


F-

MSCP

-01

-30

Special Seals

Series Number

Valve
Size

Design
Number

F:
Special Seals for
Phosphate Ester
Type Fluids (Omit
if not required)

MSCP :
Check and Throttle
Valve for P-Line

01

30

Design
Standard

Refer to

Graphic Symbol

Design Standards: None ........... Japanese Standard "JIS", European Design Standard and
N. American Design Standard
P

Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

Metred Flow vs. Dial Position

PSI
110
100
80
60

MPa
0.8

U.S.GPM
9

P=21(3050)
P=25(3630)

L /min
35

0.6
8

30

0.4

40
20

P: Differential Pressure MPa (PSI)

0.2
0
0

10

20

30 35 L /min

Flow Rate

Pressure Drop

Pressure Drop at Throttle Fully Open

P=14(2030)

20

P=10(1450)
P=7(1020)

P=4(580)

10
0

4
6
Flow Rate

8 9 U.S.GPM

P
Pressure Drop

8 8.5
(Fully Open)

A-Line

0.2

B-Line
T-Line

0
0

0
Turn of Flow Adj. Dial

40
20

P=1(145)
P=0.5(70)

0
MPa
0.5
0.4

P=2(290)

Pressure Drop
PSI
70
60

01 Series Modular Valves

Typical Performance Characteristics

10

20

4
6
Flow Rate

30 35 L /min

8 9 U.S.GPM

Instructions
To make flow rate adjustment, loosen locking screw
for the dial and turn the flow adjustment dial
clockwise or anti-clockwise. For a decrease of flow,
turn the dial clockwise. Be sure to re-tighten the
locking screw firmly after the adjustment of the
flow rate.

01 Series Modular Valves

561

MSCP-01-30
DIMENSIONS IN
MILLIMETRES (INCHES)
65(2.56)

89 0 1 2

31(1.22)
12.5(.49)

32.5
(1.28)

P
A

47(1.85)

0.75
(.03)

8
(.31)

1.8
(.07)

11(.43)

40.5
(1.59)

32 Dia.
(1.26)

5.5(.22) Dia. Through


4 Places

T
Fully Extended
77.5 (3.05)
Fully Extended 131.5 (5.18)
Flow Adj. Dial

5 6 7 8 9

20.5
(.81)

40 (1.57)

INC.

LOCK

Locking Screw
2 (.08) Hex. Soc.

Approx. Mass............ 1.2 kg (2.6 lbs.)

Spare Parts List


MSCP-01-30
13 1

6 12 11 14 9 10 8 17 16

List of Seals
Item Name of Parts

562

Part Numbers Qty.

11

Back Up Ring

SO-BB-P6

12

O-Ring

SO-NA-P6

13

O-Ring

SO-NB-P9

14

O-Ring

SO-NB-P18

Remarks

Included in Seal Kit


Kit No.: KS-MSP-01-30

01 Series Modular Valves

MODULAR VALVES

Throttle and Check Modular Valves


Specifications
Model Numbers

Max. Operating Pressure


MPa (PSI)

Max. Flow
L/min (U.S.GPM)

MSA-01-**-50
MSB-01-**-50
MSW-01-**-50

31.5 (4570)

60 (15.9)

At the low differential pressure, maximum flow is limited. See "Pressure Drop
at Throttle Fully Open" of the next page.

Model Number Designation

Special Seals

F:
Special Seals
for Phosphate
Ester Type
Fluids
(Omit if not
required)

MSW

-01

-X

-50

Series Number

Valve
Size

Direction of Flow
("A" Line)

Direction of Flow
("B" Line)

Design
Number

X : Metre-out
Y : Metre-in

50

X : Metre-out
Y : Metre-in

MSA : Throttle and Check Valve


for A-Line
MSB : Throttle and Check Valve
for B-Line

Design
Standard

01

Refer to

X : Metre-out
Y : Metre-in

MSW : Throttle and Check Valve


for A&B-Lines

X : Metre-out
Y : Metre-in

Y : Metre-in
X : Metre-out

Design Standards: None ........... Japanese Standard "JIS", European Design Standard and N. American Design Standard

Graphic Symbols

Instructions
To make flow rate adjustment, loosen locking screw
for the dial and turn the flow adjustment dial
clockwise or anti-clockwise. For a decrease of flow,
turn the dial clockwise. Be sure to re-tighten the
locking screw firmly after the adjustment of the
flow rate.

Metre-out

Metre-in

MSA-01-X

MSB-01-Y

MSW-01-X

MSW-01-Y

Metre-out Metre-in

Metre-in Metre-out

MSW-01-XY

01 Series Modular Valves

MSA-01-Y

MSB-01-X

01 Series Modular Valves

F-

MSW-01-YX

563

Typical Performance Characteristics


Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

MPa
2.0

Metred Flow vs. Dial Position

Pressure Drop

P: Differential Pressure MPa (PSI)


P=25(3630)
P=21(3050)
P=14(2030)

250
200

1.5

150

1.0

A-Line: MSB-01
B-Line: MSA-01

100
50
0

U.S.GPM L /min
16
60

0.5
P&T-Line

0
0 10
0

20
4

30

40

50

8
12
Flow Rate

60 L /min
16 U.S.GPM

50
12
Flow Rate

Pressure Drop

PSI

40
8

30

P=10(1450)
P=7(1020)
P=4(580)
P=2(290)
P=1(145)
P=0.5(70)

20
4
10

0
0 1 2 3 4 5 6 7 8 9 10 (Fully Open)
Turn of Flow Adj. Dial

Pressure Drop for Free Flow

MPa
2.0

250

Pressure Drop

PSI

200

1.5

150

1.0

Application

100
50
0

0.5
0
0 10
0

20
4

30

40

50

8
12
Flow Rate

60 L /min

Circuit of Clamp Cylinder


for Injection Molding Machine
a

16 U.S.GPM

2 DSG-01-3C4

Pressure Drop at Throttle Fully Open

MPa
2.0

250

Pressure Drop

PSI

200

1.5

150

1.0

MSW-01-XY-50
1 DSG-03-3C12

100
50
0

0.5

Clamp Cylinder

0
0 10
0

20
4

30

40

50

8
12
Flow Rate

60 L /min
16 U.S.GPM

Operation Sequence
Clamp Cylinder Advance
Solenoid Operated
Directional Valve
1

Solenoid Operated
Directional Valve
2

564

01 Series Modular Valves

End Point
Decompression Retreat
Pressurisation

Sol.a
ON
Sol.b
ON

Centre Position
Sol.a
ON

Sol.b
ON

Sol.b
ON

MODULAR VALVES
MSW-01- X -50
Y

DIMENSIONS IN
MILLIMETRES (INCHES)
65(2.56)

1.8
(.07)
47(1.85)

1 2

32 Dia.
(1.26)

A
B

1 2

P
8 9 0

8 9 0

32.5
(1.28)

11(.43)
8
(.31)

Flow Adj. Dial


(for B-Line)
INC.

0.75(.03)

40.5
(1.59)

31
(1.22)

5.5(.22) Dia. Through


4 Places

T
Fully Extended
83.8 (3.30)
Fully Extended 210.5 (8.29)
Flow Adj. Dial
(for A-Line) INC.

5 6 7 8 9

40
(1.57)

1 2 3 4 5

LOCK

MSW-01-X ------------ 22 (.87)


MSW-01-Y ------------ 18 (.71)

Locking Screw
2 (.08) Hex. Soc.

01 Series Modular Valves

Approx. Mass............ 1.5 kg (3.3 lbs.)

40
(1.57)

8 9 0 1 2

5 6 7 8 9

MSW-01- XY -50
YX

MSW-01-XY --------- 22 (.87)


MSW-01-YX --------- 18 (.71)

MSW-01-XY --------- 18 (.71)


MSW-01-YX --------- 22 (.87)

Approx. Mass............ 1.5 kg (3.3 lbs.)


For other dimensions, refer to "MSW-01- X " drawing above.
Y

MSA-01- X -50
Y

MSB-01- X -50
Y
Fully Extended 168.5 (6.63)

Fully Extended 168.5 (6.63)

Fully Extended
83.8 (3.30)

41.8
(1.65)

P
B

1 2

8 9 0

8 9 0

1 2

P
A

B
T

Approx. Mass............ 1.3 kg (2.9 lbs.)

Approx. Mass............ 1.3 kg (2.9 lbs.)

For other dimensions, refer to "MSW-01" drawing above.

01 Series Modular Valves

565

Spare Parts List


MSA-01- X -50
Y
1

15

14

13

11

10

9 16

MSB-01- X -50
Y

MSW-01-**-50

List of Seals

List of Seal Kits

Item

Name of Parts

Part Numbers

13

Back Up Ring

14
15
16

Quantity

Valve Model Numbers

MSA,MSB

MSW

MSA-01

SO-BB-P6

MSB-01

O-Ring

SO-NA-P6

MSW-01

O-Ring

SO-NB-P9

O-Ring

SO-NB-P18

Note: When ordering seals, please specify the seal kit number from
the table right.

566

01 Series Modular Valves

Seal Kit Numbers


KS-MSA-01-30
KS-MSW-01-30

MODULAR VALVES

Check Modular Valves


Specifications
Model Numbers

Max. Operating Pressure


MPa (PSI)

Max. Flow
L/min (U.S.GPM)

MCP-01-*-30
MCT-01-*-30

31.5 (4570)

35 (9.25)

Model Number Designation


F-

MCP

Special Seals

Series Number

F:
Special Seals
for Phosphate
Ester Type
Fluids
(Omit if not
required)

MCP : Check Valve


for P-Line

-01

-0

-30

Valve
Size

Cracking
Pressure
MPa (PSI)

Design
Number

Design
Standard

01

0 : 0.035 (5)
2 : 0.2 (29)
4 : 0.4 (58)

30

MCT : Check Valve


for T-Line

Refer to

Graphic Symbols

Design Standards: None ........... Japanese Standard "JIS", European Design Standard and
N. American Design Standard
T

MCP-01

MCT-01

Typical Performance Characteristics


MCP-01*-30
MCT

P' (T)

1.0

120

0.8

T
MC*-01-2

P (T')

60
40
20
0

90(3.54)

5.5(.22) Dia. Through 4 Places

36
(1.42)

MC*-01-0

100
80

0.6

40
(1.57)

Pressure Drop

160
140

MC*-01-4

0.4

01 Series Modular Valves

MPa
1.3
1.2

P
32.5
(1.28)

PSI
180

1.8
(.07)

Pressure Drop for Free Flow

47(1.85)

0.75
(.03)

40.5 11(.43)
(1.59)

8
(.31)

65(2.56)

31
(1.22)

Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU),


Specific Gravity 0.850

0.2
0
0
0

5
1

10
2

15

20

25

4 5 6
Flow Rate

30
8

35 L /min

DIMENSIONS IN
MILLIMETRES (INCHES)

Approx. Mass...... 1.1 kg (2.4 lbs.)

9 U.S.GPM

MCP-01- -30
*
MCT
7

10

Pressure Drop

Pressure Drop
PSI
70
60
40
20
0

MPa
0.5
0.4

A-Line
B-Line
T-Line:
MCP-01
P-Line:
MCT-01

0.2
0
0
0

5
1

10
2

15

20

4 5 6
Flow Rate

25
7

30
8

35 L /min
9 U.S.GPM

List of Seals
Item Name of Parts

Part Numbers Qty.

O-Ring

SO-NB-P9

O-Ring

SO-NB-P18

01 Series Modular Valves

Remarks
Included in Seal Kit
Kit No.: KS-MCP-01-30

567

Anti-Cavitation Modular Valves


Specifications
Model Number

Max. Operating Pressure


MPa (PSI)

Max. Flow
L/min (U.S.GPM)

MAC-01-30

31.5 (4570)

35 (9.25)

Model Number Designation


F-

MAC

-01

-30

Valve Design
Size Number

Special Seals

Series Number

F:
Special Seals for Phosphate
Ester Type Fluids
(Omit if not required)

MAC : Anti-Cavitation
Valve

01

30

Design
Standard

Refer to

Design Standards: None ........... Japanese Standard "JIS", European Design Standard and
N. American Design Standard

Graphic Symbol

Presure Drop
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU),
Specific Gravity 0.850

MAC-01-30

MPa
0.5
T-Line

0.4

50
40

0.3

30

0.2

8
(.31)
1.8
(.07)
31
(1.22)
47
(1.85)

P
32.5
(1.28)

A
T
18.5
80(3.15) (.73)

A&B-Line

20
10
0

0.1
P-Line

0
0

10

15

20

4 5 6
Flow Rate

25

30

40
(1.57)

P
Pressure Drop

60

40.5 11(.43)
(1.59)

0.75
(.03)

Pressure Drop
PSI
70

65(2.56)

5.5(.22) Dia. Through


4 Places

35 L /min

9 U.S.GPM

DIMENSIONS IN
MILLIMETRES (INCHES)

Approx. Mass...... 0.8 kg (1.8 lbs.)

MAC-01-30
2

List of Seals
Item Name of Parts

568

Part Numbers Qty.

O-Ring

SO-NB-P9

O-Ring

SO-NB-P18

01 Series Modular Valves

Remarks
Included in Seal Kit
Kit No.: KS-MAC-01-30

MODULAR VALVES

Pilot Operated Check Modular Valves


Specifications
Model Numbers

Max. Operating
Pressure
MPa (PSI)

Max. Flow
L/min (U.S.GPM)

31.5 (4570)

35 (9.25)

MP*-01-*-40

Standard
Low Pilot Pressure
Control Type

MP*-01-*-4001

Model Number Designation


F-

MPA

-01

-2

Cracking
Valve Pressure
Size
MPa (PSI)

Special Seals

Series Number

F:
Special Seals
for Phosphate
Ester Type
Fluids
(Omit if not
required)

MPA : Pilot Operated


Check Valve
for A-Line
MPB : Pilot Operated
Check Valve
for B-Line
MPW : Pilot Operated
Check Valve
for A&B-Lines

-40

Design
Number

Design
Standard

Graphic Symbols
40
(Standard)

2 : 0.2 (29)
01
4 : 0.4 (58)

4001
(Low Pilot
Pressure
Control
Type)

Refer to

MPA-01

Design Standards: None ........... Japanese Standard "JIS", European Design Standard and
N. American Design Standard

Typical Performance Characteristics


Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU),
Specific Gravity 0.850

Pressure Drop for Free Flow

MPW-01

PSI MPa
140 1.0
0.8

PSI MPa
0.6
80

0.6
P

80

Pressure Drop for Reversed Controlled Flow

MP*-01-4

100

60

0.4

Pressure Drop

Pressure Drop

120

MP*-01-2

40
0.2
20
0
0
0

10
2

20
4
6
Flow Rate

P
Pressure Drop

60

0.4

40
0.2

A-Line: MPB-01
B-Line: MPA-01

20
0

P,T-Line

0
0
0

10
2

20
4
6
Flow Rate

0.2
20
0
0

9 U.S.GPM

Pressure Drop

PSI MPa
0.6
80

0.4

40

30 35 L /min

Min. pilot Pressure (PP)

60

30 35 L /min
8 9 U.S.GPM

01 Series Modular Valves

MPB-01

PSI
1750
1500

10
2

20
4
6
Flow Rate

500
0

8 9 U.S.GPM

Min. Pilot Pressure


MPa
12

PP P1

40
-4-01
-40
MP * -01-2
MP *
1
1-4-400
P
M *-0
1
0
0
-4
1-2
MP *-0

9
1000

30 35 L /min

P2

6
3
0
0
0

5
1000

10

15
2000

20

25 MPa

3000 3500

PSI

Supply Pressure (P2)

01 Series Modular Valves

569

MPA-01-*-40/4001
MPB-01-*-40/4001
MPW-01-*-40/4001

DIMENSIONS IN
MILLIMETRES (INCHES)
11(.43)

0.75
(.03)

40.5
(1.59)

8
(.31)
1.8
(.07)

65(2.56)

31
(1.22)
47
(1.85)

32.5
(1.28)

P
A
T
45.5
(1.79)

5.5(.22) Dia. Through


4 Places

40
(1.57)

134(5.28)

Approx. Mass............ 1.2 kg (2.6 lbs.)

Spare Parts List

MPW-01-*-40

6 11 7

9 12 8

MPA-01-*-40

12

Low Pilot Pressure Control Type


(MPW-01-*-4001)

MPB-01-*-40

List of Seals
Item Name of Parts

570

Part Numbers Qty.

11

O-Ring

SO-NB-P9

12

O-Ring

SO-NB-P18

Remarks
Included in Seal Kit
Kit No.: KS-MAC-01-30

01 Series Modular Valves

MODULAR VALVES

End Plates
Blocking plates are used for auxiliary mounting surface or for
closing unnecessary circuits.
Bypass plates are used for unidirectional circuits that require
no solenoid operated directional valves.

Specifications
Model Numbers

Max. Operating Pressure


MPa (PSI)

Max. Flow
L/min (U.S.GPM)

MDC-01-*-30

31.5 (4570)

35 (9.25)

Graphic Symbols

FSpecial Seals

MDC

-01

Series Number

Plate
Size

Model Number Designation


-A

-30

Type of Plate

Design
Number

Design
Standard

F
T

F:
Special Seals
for Phosphate
Ester Type
Fluids
(Omit if not
required)

MDC-01-A

MDC-01-B
01

A : Blocking
Plate
B: Bypass
Plate

30

Refer to

01 Series Modular Valves

MDC : End Plate

Design Standards: None ........... Japanese Standard "JIS", European Design Standard and
N. American Design Standard

MDC-01-*-30

31
(1.22)
47(1.85)

0.4
T

40
20

P B Line
A T Line

0.2

5.5(.22) Dia. Through


9.5(.37) Dia. Spotface
4 Places

0
0

10

15

20

25 30

4 5 6 7
Flow Rate

35 L /min

38
(1.50)
40
(1.57)

60

11(.43)

MPa
0.6

32.5
(1.28)

P
Pressure Drop

80

40.5
(1.59)

0.75
(.03)

Pressure Drop
PSI

65(2.56)
8
(.31)
1.8
(.07)

Typical Performance Characteristics


Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU),
Specific Gravity 0.850

9 U.S.GPM
O-Ring for Port
(SO-NB-P9: 4 Pcs.)

DIMENSIONS IN
MILLIMETRES (INCHES)

01 Series Modular Valves

Approx. Mass......... 1 kg (2.2 lbs.)

571

Connecting Plate
These plates are used for detecting pressure of each line.

Specifications
Model Numbers

Max. Operating Pressure


MPa (PSI)

Max. Flow
L/min (U.S.GPM)

MDS-01-*-30/3090

31.5 (4570)

35 (9.25)

Model Number Designation


F-

MDS

-01

-PA

-30

Special Seals

Series Number

Plate Size

Type of Detecting Line

Design Number

Design Standard

F: Special Seals for Phosphate


Ester Type Fluids
(Omit if not required)

MDS : Connecting Plate

01

PA : P&A-Lines
PB : P&B-Lines
AT : A&T-Lines

30

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard
90 ............... N. American Design Standard

Refer to

Graphic Symbols

Pressure Drop
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU),
Specific Gravity 0.850

PSI
10
5
0

MPa
0.1

0
0

10

15

20

25

4 5 6
Flow Rate

30

35 L /min

9 U.S.GPM

MDS-01-AT

MDS-01-*-30/3090
11(.43)

0.75
(.03)

40.5
(1.59)

8
(.31)
1.8
(.07)

65(2.56)

5.5(.22) Dia. Through


4 Places

15.5
(.61)
31
(1.22)
47(1.85)

32.5
(1.28)

P
B

Model Numbers

Pressure Detecting Line


Port "X"

Port "Y"

MDS-01-PA

P-Line

A-Line

MDS-01-PB

B-Line

P-Line

MDS-01-AT

T-Line

A-Line

T
Port "Y"
"C" Thd.
20
(.79)
40(1.57)

Port "X"
"C" Thd.

MDS-01-PB

P, A, B, T-Line

Model Numbers

Thread Size "C" Thd.

MDS-01-*-30

Rc 1/4 = 1/4 BSP.Tr

MDS-01-*-3090

1/4 NPT

DIMENSIONS IN
MILLIMETRES (INCHES)

O-Ring for Port


(SO-NB-P9: 4 Pcs.)

Approx. Mass......... 0.8 kg (1.8 lbs.)

572

MDS-01-PA

Pressure Drop

P
Pressure Drop

01 Series Modular Valves

MODULAR VALVES

Base Plates For Modular Valves


Specifications
Max. Operating Pressure ------------ 25 MPa (3630 PSI)

Model Number Designation


MMC

-01

-6

-40

Series Number

Plate Size

Number of Stations

Design Number

Design Standard

01

6 : 6 Stations
1 : 1 Station
2 : 2 Stations 7 : 7 Stations
3 : 3 Stations 8 : 8 Stations
4 : 4 Stations 9 : 9 Stations
5 : 5 Stations 10: 10 Stations

40

None : Japanese Standard "JIS"


80 : European Design Standard
90 : N.American Design Standard

Pressure Drop

Graphic Symbols

Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU),Specific Gravity 0.850

20
10

B'

B A

0.1

P'

A' A
(P)
T

0
0

10

20

30

35 L /min

P
(T)
B

4
6
Flow Rate

9 U.S.GPM

Instructions
Port Used: Base plate has three (two, in case of
1 station type) pressure port "P"s and four tank
port "T"s. Any one of these ports or two or more
ports may be used. However, please note that
the ports marked with (P) or (T) in the drawing are
normally plugged. Remove the plugs when using
such ports. Make sure that ports that are not
currently used are properly plugged.

32.5
(1.28)

When standard base plates (MMC-01) are not used,


the mounting surface described on right must be
prepared. The mounting surface should have a good
machined finish.

Min. Pitch
50
(1.97)
32.5
(1.28)

0.75
(.03)

0.75
(.03)

Max. 7(.28) Dia.


4 Places

B
T

P
A

Interface Mounting Surface Dimensions for


1/8 Modular Valve

MMC-01-2-10

12.7
(.50)
21.5
(.85)

MMC-01-1

31
(1.22)

65
(2.56)

P
T

40.5
(1.59)

P
T

0.2

P
(T)

(P)
T

T' T

P' T' B' A'

11
(.43)

30

MPa
0.3

30.2
(1.19)

40

Pressure Drop

PSI

01 Series Modular Valves

MMC : Base Plate

5.2(.20)
15.5(.61)

"C" Thd. "E" Deep


4 Places

25.8(1.02)
31(1.22)

8(.31)

47(1.85)

Design Std.

"C" Thd.

Japanese Standard "JIS" and


European Design Standard

M5

10 (.39)

N.American Design Standard No. 10-24 UNC

12 (.47)

01 Series Modular Valves

DIMENSIONS IN
MILLIMETRES (INCHES)

573

MMC-01-1-40/4090

87(3.43)

72(2.83)

10(.39)
"E" Thd. "F" Deep
32.5
4 Places
(1.28) 0.75(.03)
Port Holes 6.5(.26) Dia.
4 Places
40.5
(1.59)

T
A

The two tank ports (T) are not machined


for 4090 design.

12.5
(.49)

46(1.81)

36
(1.42)

8.8(.35) Dia. Through


14(.55) C'Bore
2 Places

DIMENSIONS IN
MILLIMETRES (INCHES)

67(2.64)

Tank Port (T)


"C" Thd.

31
28
(1.22) (1.10)

62(2.44)
53(2.09)

45
(1.77)

27(1.06)

21(.83)

Tank Port "T"


"C" Thd.

21(.83)

54(2.13)

18(.71)

36
(1.42)

62(2.44)

72(2.83)

A
(P)

18(.71)

36(1.42)

Cylinder Port "A"


"C" Thd.

18(.71)

Tank Port (T)


"C" Thd.

Cylinder Port "B"


"C" Thd.

(T)

Approx. Mass : 3.5 kg (7.7 lbs.)


21(.83)

53(2.09)

Pressure Port "P"


"C" Thd.

MMC-01-*-40/4090
Number of Station
(2-10 Stations)
L1
Threaded Holes 4 Places
Port Holes 4 Places

B
T

B
P

B
P

B
P

T
A

Each Station

8.8(.35) Dia. Through


14(.55) C'Bore
2 Places

31(1.22)
Pressure Port "P"
"C" Thd.

Pitch
28
50
(1.10) (1.97)

53(2.09)

42
(1.65)

Pitch
50
(1.97)

(P) A

18(.71)

Cylinder Port "B"


"C" Thd.
Each Station
Cylinder Port "A"
"C" Thd.
Each Station

36(1.42)

27(1.06)

Pressure Port (P)


"C" Thd.

62(2.44)

Tank Port (T)


"D" Thd.

Tank Port (T)


"C" Thd.

(T)

21(.83)

(T)

43
(1.69)

40.5
(1.59)

L2
32.5(1.28)

21(.83)

54(2.13)

18(.71)

62(2.44)

72(2.83)

12.5
(.49)

72(2.83)

36(1.42)

10
(.39)

46
(1.81)

69(2.72)

For other dimensions, refer to above Model MMC-01-1.

Thread Size

Model Numbers
MMC-01-*-40
MMC-01-*-4090
Model Numbers
MMC-01-2
MMC-01-3
MMC-01-4
MMC-01-5
MMC-01-6

574

"C" Thd.
Rc 3/8
3/8 NPT

"D" Thd.
Rc 1/2
1/2 NPT

"E" Thd.
M5
No.10-24 UNC

Dimensions mm (Inches)
L1
L2
137 ( 5.39)
117 ( 4.61)
187 ( 7.36)
167 ( 6.57)
237 ( 9.33)
217 ( 8.54)
287 (11.30)
267 (10.51)
337 (13.27)
317 (12.48)

Dimensions
mm (Inches)
F
10 (.39)
12 (.47)

Approx. Mass
kg (lbs.)
5.5 ( 12.1)
7.0 ( 15.4)
8.5 ( 18.7)
10.0 ( 22.1)
11.5 ( 25.4)

Model Numbers
MMC-01-7
MMC-01-8
MMC-01-9
MMC-01-10

01 Series Modular Valves

Dimensions mm (Inches)
L1
L2
387 (15.24)
367 (14.45)
437 (17.20)
417 (16.42)
487 (19.17)
467 (18.39)
537 (21.14)
517 (20.35)

Approx. Mass
kg (lbs.)
13.0 ( 28.7)
14.5 ( 32.0)
16.0 ( 35.3)
17.5 ( 38.6)

MODULAR VALVES

MMC-01-1-4080

DIMENSIONS IN
MILLIMETRES (INCHES)

102.6(4.04)
7.8(.31)

87(3.43)
67(2.64)

72(2.83)

8.8(.35) Dia. Through


14(.55) C'Bore
2 Places

10(.39)

32.5
(1.28) 0.75(.03)

T
A

Bonded Seal
Part No.SG-FB-3/8
Pipe Plug
Part No.900-V33905

53(2.09)

45
(1.77)

Cylinder Port "A"


3/8 BSP.F Thd.

18(.71)

Port Holes 6.5(.26) Dia.


4 Places

12.5
(.49)

31
28
(1.22) (1.10)

53(2.09)

Detail of Pipe Plug

40.5
(1.59)

36
(1.42)

M5 Thd. 10(.39) Deep


4 Places

18(.71)
Pressure Port "P"
3/8 BSP.F Thd.
36(1.42)

18(.71)

54(2.13)

72(2.83)

Cylinder Port "B"


3/8 BSP.F Thd.

(T)

21(.83)

Tank Port "T"


3/8 BSP.F Thd.

P
B

21(.83)

36
(1.42)

62(2.44)

A
(P)

Pipe Plug
2 Places

Approx. Mass : 3.5 kg (7.7 lbs.)

MMC-01-*-4080

Number of Station
(2-10 Stations)

L2

Threaded Holes 4 Places


Port Holes 4 Places

32.5(1.28)

B
T

B
P

B
P

P
A

T
A

31(1.22)
Pressure Port "P"
3/8 BSP.F Thd.

Pitch
28
50
(1.10) (1.97)

53(2.09)

42
(1.65)

Pitch
50
(1.97)

(P) A

18(.71)

27(1.06)

MMC-01-2
MMC-01-3
MMC-01-4
MMC-01-5
MMC-01-6

Pressure Port (P)


3/8 BSP.F Thd.

69(2.72)

36(1.42)

Tank Port (T)


3/8 BSP.F Thd.

(T)

21(.83)

(T)

Cylinder Port "B"


3/8 BSP.F Thd.
Each Station
Cylinder Port "A"
3/8 BSP.F Thd.
Each Station

Model Numbers

Each Station

8.8(.35) Dia. Through


14(.55) C'Bore
2 Places

43
(1.69)

18(.71)

7.8(.31)

L1

21(.83)

40.5
(1.59)

36(1.42)
62(2.44)

54(2.13)

72(2.83)

12.5
(.49)

72(2.83)

10
(.39)

01 Series Modular Valves

7.8(.31)

7.8(.31)

For other dimensions, refer to above Model MMC-01-1.

Dimensions mm (Inches)
L1
L2
137 ( 5.39)
117 ( 4.61)
187 ( 7.36)
167 ( 6.57)
237 ( 9.33)
217 ( 8.54)
287 (11.30)
267 (10.51)
337 (13.27)
317 (12.48)

Approx. Mass
kg (lbs.)
5.5 ( 12.1)
7.0 ( 15.4)
8.5 ( 18.7)
10.0 ( 22.1)
11.5 ( 25.4)

Model Numbers
MMC-01-7
MMC-01-8
MMC-01-9
MMC-01-10

01 Series Modular Valves

Dimensions mm (Inches)
L1
L2
387 (15.24)
367 (14.45)
437 (17.20)
417 (16.42)
487 (19.17)
467 (18.39)
537 (21.14)
517 (20.35)

Approx. Mass
kg (lbs.)
13.0 ( 28.7)
14.5 ( 32.0)
16.0 ( 35.3)
17.5 ( 38.6)

575

Mounting Bolt Kits


Valves are mounted with four stud bolts. Valve combination
varies according to the circuit type. Hence, the mounting bolt
kits are available on a combination type basis.
When ordering the bolt kit, be sure to give the bolt kit model
number from the table below.
Bolt Kit Composition

Model Number Designation


MBK

-01

-02

-30

Series Number

Size of
Modular Valve

Bolt Number

Design
Number

MBK : Bolt Kits


for Modular Valves

01

01, 02, 03, 04, 05


(Refer to the
following chart)

30

Stud Bolt ------ 4 Pcs.


1 Set
Nut ------------- 4 Pcs.
Note: In case of bolt kit model number
having "05", four hexagon socket
head cap screws only.

Design
Standard

Tightening Torque:

Refer to

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard
90 ............... N. American Design Standard

Operating Pressure
MPa (PSI)
25(3630) or less

Tightening Torque
Nm (in. lbs.)
5 - 6 (44 - 53)

More Than 25(3630)

6 - 7 (53 - 62)

Bolt Kits Selection Chart


Quantity of valves to be stacked
Model Numbers

Solenoid
Operated
Directional
Valve
(*-DSG-01)

End Plate
(MDC-01)

1
0
1
0
1
0
1
0
1
0

0
1
0
1
0
1
0
1
0
1

MBK-01-01-30*
MBK-01-02-30*
MBK-01-03-30*
1

MBK-01-04-30*
MBK-01-05-30*

Nut

Modular
Valve &
Connecting
Plate

Approx.
Mass
g (lbs.)

60(.13)

100(.22)

130(.29)

160(.35)

40(.09)

Stud Bolt

SOL a

Solenoid Operated
Directional Valve

01 Series
Modular
Valves

Base Plate

1. In case of MBK-01-04-30*, operating pressure is restricted at 25 MPa


(3630 PSI) or less.
2. The solenoid operated directional valve comes with mounting bolts.

MBK-01-01/02/03/04-30/3090

SOL b

Mounting
Bolt Kit

Stacking Example

MBK-01-05-30/3090
Socket Head Cap Screw

Stud Bolt

MBK-01-05-30: 4(.16)
MBK-01-05-3090: 3.97(5/32)

"B" Thd.
Both Ends

9
(.35)

MBK-01-05-30: M5 45 Lg.
MBK-01-05-3090: No.10-24 UNC 1-3/4 Lg.

9
(.35)
A

DIMENSIONS IN
MILLIMETRES (INCHES)

Nut
8.5 Dia.
(.33)

"B" Thd.

9
(.35)
15
(.59)

576

4
(.16)

Model Numbers
MBK-01-01-30
MBK-01-02-30
MBK-01-03-30
MBK-01-04-30
MBK-01-01-3090
MBK-01-02-3090
MBK-01-03-3090
MBK-01-04-3090

01 Series Modular Valves

A mm (In.)
94 (3.70 )
134 (5.28 )
174 (6.85 )
214 (8.43 )
94 (3.70 )
134 (5.28 )
174 (6.85 )
214 (8.43 )

"B" Thd.

M5

No.10-24 UNC

MODULAR VALVES

3/8 Modular Valves

Releif Valves
(for "P-Line")

MBP-03-*-30
Releif Valves
(for "A-Line")

MBA-03-*-30
Releif Valves
(for "B-Line")

MBB-03-*-30
Releif Valves
(for "A&B-Lines")

MBW-03-*-30

Pressure Control Valves

Reducing Valves
(for "P-Line")

MRP-03-*-30/3090
Reducing Valves
(for "A-Line")

MRA-03-*-30/3090
Reducing Valves
(for "B-Line")

MRB-03-*-30/3090
Reducing Valves for Low Pressure Setting
(for "P-Line")

MRLP-03-10/1090
Reducing Valves for Low Pressure Setting
(for "A-Line")

MRLA-03-10/1090
Reducing Valves for Low Pressure Setting
(for "B-Line")

MRLB-03-10/1090
Sequence Valves
(for "P-Line")

MHP-03-*-20
Counterbalance Valves
(for "A-Line")

MHA-03-*-20
Counterbalance Valves
(for "B-Line")

MHB-03-*-20
Flow Control Valves
(for "P-Line")

MFP-03-11
Flow Control and Check Valves
(for "A-Line", Metre-out)

MFA-03-X-11
Flow Control and Check Valves
(for "A-Line", Metre-in)

Flow Control Valves

MFA-03-Y-11
Flow Control and Check Valves
(for "B-Line", Metre-out)

MFB-03-X-11
Flow Control and Check Valves
(for "B-Line", Metre-in)

MFB-03-Y-11
Flow Control and Check Valves
(for "A&B-Lines", Metre-out)

MFW-03-X-11
Flow Control and Check Valves
(for "A&B-Lines", Metre-in)

MFW-03-Y-11
Temperature Compensated
Throttle and Check Valves
(for "A-Line", Metre-out)

Class

Page

MSTB-03-X-20

Temperature Compensated
Throttle and Check Valves
(for "A&B-Lines", Metre-out)

Graphic Symbols
T

Page

595

MSTW-03-X-20
Throttle Valves
(for "P-Line")

578

598

MSP-03-30
Check and Throttle Valves
(for "P-Line")

578

600

MSCP-03-20
578
578
581

Throttle and Check Valves


(for "A-Line", Metre-out)

602

MSA-03-X-40
Throttle and Check Valves
(for "A-Line", Metre-in)

602

MSA-03-Y-40
Throttle and Check Valves
(for "B-Line", Metre-out)

602

MSB-03-X-40
Throttle and Check Valves
(for "B-Line", Metre-in)

581

602

MSB-03-Y-40
Throttle and Check Valves
(for "A&B-Lines", Metre-out)

581

602

MSW-03-X-40
Throttle and Check Valves
(for "A&B-Lines", Metre-in)

584

602

MSW-03-Y-40
Check Valves
(for "P-Line")

584

MCP-03-*-10
Check Valves
(for "A-Line")

584

MCA-03-*-20
Check Valves
(for "B-Line")

588
588
588
591

MCB-03-*-20
Check Valves
(for "T-Line")

MCT-03-*-10
Check Valves
(for "P&T-Lines")

MCPT-03-P*-T*-10
Anti-Cavitation Valves

605
605
605
605
607

MAC-03-10

609

591

Pilot Operated Check Valves


(for "A-Line")

610

591

Pilot Operated Check Valves


(for "B-Line")

591

Pilot Operated Check Valves


(for "A&B-Lines")

591

End Plates
(Blocking Plates)

591
591
595

MSTA-03-X-20
Temperature Compensated
Throttle and Check Valves
(for "B-Line", Metre-out)

Model Numbers

361
378
379
412

Flow Control Valves

Solenoid Operated
Directional Valve
(S-)DSG-03-***-*-50/5090
E-DSG-03-***-D*-50/5090
T-DSG-03-***-D24*-50/5090
G-DSG-03-***-*-50/5090

Graphic Symbols

Directional Control Valves

Model Numbers

595

MPA-03-*-20/2001
MPB-03-*-20/2001
MPW-03-*-20/2001
Modular Plates and Mounting Bolts

Class

Type of Modular Valve

MDC-03-A-10
End Plates
(Bypass Plates)

MDC-03-B-10
Connecting Plates

MDS-03-10/1090
Base Plates

MMC-03-T-*-21/2180/2190
Bolt Kits

MBK-03-*-10/1090

03 Series Modular Valves

610
610
613
613
614
615
618

577

Relief Modular Valves


Specifications
Model Numbers

Max. Operating Pressure


MPa (PSI)

Max. Flow
L/min (U.S.GPM)

MBP-03-*-30
MBA-03-*-30
MBB-03-*-30
MBW-03-*-30

31.5 (4570)

70 (18.5)

Model Number Designation


F-

MBA

Special Seals
F:
Special Seals for
Phosphate Ester
Type Fluids (Omit
if not required)

Series Number
MBP :
MBA :
MBB :
MBW :

Relief Valve for P-Line


Relief Valve for A-Line
Relief Valve for B-Line
Relief Valve for A&B-Lines

-03

-B

-30

Valve Size

Pres. Adj. Range


MPa (PSI)

Design Number

Design Standard

B:
03

-7 1
*
(*-1020)

30

H: 3.5-31.5
(510-4570)

Refer to

1. See the "Minimum Adjustment Pressure" of the next page for the item marked *.
2. Design Standards: None ........... Japanese Standard "JIS", European Design Standard and N. American Design Standard

Instructions
The minimum adjustment pressure equals the value
obtained from the minimum adjustment pressure
characteristics plus the tank line back pressure of
the next page. This back pressure should include
the value of the T-line pressure drop characteristics
of the valves stacked to the base plate side of the
modular valve.

Model
Numbers

Graphic
Symbols

Detailed Graphic
Symbols

MBP-03
P

TA

TB

TA

TB

TA

TB

TA

TB

MBA-03

To make pressure adjustment, loosen the lock nut


and turn the pressure adjustment screw clockwise or
anti-clockwise. For an increase of pressure, turn the
screw clockwise. Be sure to re-tighten the lock nut
firmly after making adjustment to the pressure.
In case of a small flow, the setting pressure may
become unstable. To avoid this, refer to the
minimum flow characteristic curve of the next
page and use the valve within a range as shown
with
.

578

MBB-03

MBW-03

03 Series Modular Valves

MODULAR VALVES
Typical Performance Characteristics
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

Nominal Override Characteristics


Min. Adjustment Pressure

MPa
31
30
29
25.0
24.5
24.0
21.0
20.5
20.0
14.0
13.5
13.0
7.0
6.5
6.0
3.5
3.0
2.5
1.0
0.7
0.4

Min. Adjiustment Pressure

Pressure

PSI
4500
4400
4300
4200
3600
3550
3500
3000
2950
2900
2000
1950
1900
1000
950
900
500
450
400
140
100
60

MPa
1.2

PSI
160
120
80
40
0

0.8
0.4
0
0 10 20 30 40 50 60 70 L /min

5.0

10.0

15.0 17.5 U.S.GPM

Flow Rate

F
0 10 20 30 40 50 60 70 L /min

5.0
10.0
Flow Rate

15.0 17.5 U.S.GPM

Min. Flow vs. Adjustment Pressure

Min. Flow

.5

T-Line: MBP/MBA/
MBW-03
A-Line: MBP-03

0.4

50
40

0.3

30

0.2

20
10

U.S.GPM L /min
6
1.5
1.0

Pressure Drop

60

MPa
0.5

B-Line: MBP-03
T-Line: MBB-03
P-Line: MBP-03
0
P,A&B-Line: MBA/MBB/
MBW-03
0 10 20 30 40 50 60 70

0.1

L /min
0

5.0

10.0

Flow Rate
0

1000

10

15

2000
Pressure

20

03 Series Modular Valves

Pressure Drop
PSI
70

15.0 17.5
U.S.GPM

25 MPa

PSI
3000
3500

03 Series Modular Valves

579

MBW-03-*-30

MBP-03-*-30
MBA-03-*-30

DIMENSIONS IN
MILLIMETRES (INCHES)

25(.98)

106(4.17)
26
(1.02)

Fully Extended 214(8.43)

7(.28) Dia. Through


4 Places

54
(2.13)

Fully Extended
134(5.28)

12(.47)

Lock Nut
14(.55) Hex.

P
A

TA

TB

TA

70
(2.76)

46
(1.81)

P
A

TB

1.8(.07)

Approx. Mass............ 3.1 kg (6.8 lbs.)


Fully Extended
133(5.24)
Fully Extended 320(12.60)
Pressure Adj. Screw
(for B-Line)
14(.55)Hex.

INC.

MBB-03-*-30
INC.

Fully Extended 214(8.43)


26(1.02)

55(2.17)

Pressure Adj. Screw


(for A-Line)
14(.55) Hex.

For other dimensions, refer to "MBW-03"


drawing left.

27.5
(1.08)

A
TA

B
TB

Approx. Mass............ 3.1 kg (6.8 lbs.)


For other dimensions, refer to "MBW-03"
drawing left.

Approx. Mass............ 3.8 kg (8.4 lbs.)

Spare Parts List


MBP-03-*-30
MBA-03-*-30
12 11

MBB-03-*-30

2 16

3 19 18

7 17

1 13

15

MBW-03-*-30

List of Seals

List of Seal Kits


Quantity

Valve Model Numbers Seal kit Numbers

Item

Name
of Parts

Part
Numbers

15

O-Ring

SO-NB-A014

MBA-03

16

O-Ring

SO-NA-P6

MBB-03

17

O-Ring

SO-NB-P16

MBW-03

18

O-Ring

SO-NB-P26

MBP-03 MBA-03 MBB-03 MBW-03

Note: When ordering seals, please specify the seal kit number from the table
right.

580

03 Series Modular Valves

MBP-03
KS-MBP-03-30
KS-MBW-03-30

MODULAR VALVES

Reducing Modular Valves


Specifications
Model Numbers

Max. Operating Pressure


MPa(PSI)

Max. Flow
L/min (U.S.GPM)

MRP-03-*-30/3090
MRA-03-*-30/3090
MRB-03-*-30/3090

25 (3630)

70 (18.5)

In pressure adjustment range "H", if the pressure in the primary side is


set above 20 MPa (2900 PSI) and the pressure in the secondary side is
set below 10 MPa (1450 PSI), the maximum flow is limited to 50 L/min
(13.2 U.S.GPM).

Model Number Designation


FSpecial Seals
F:
Special Seals for
Phosphate Ester
Type Fluids (Omit
if not required)

MRP
Series Number

-03

-B

-30

Valve Size

Pres. Adj. Range


MPa (PSI)

Design
Number

MRP : Reducing Valve for P-Line


MRA : Reducing Valve for A-Line
MRB : Reducing Valve for B-Line

03

B: 1-7 (145-1020)

*
Design Standard

30

H: 3.5-24.5 (510-3550)

Refer to

Instructions
The minimum adjustment pressure equals the lower
limit of either pressure adjustment range (B, H) plus
the tank line back pressure of the next page. This
back pressure should include the value of the T-line
pressure drop characteristics of the values stacked to
the base plate side of the modular valve.
To make pressure adjustment, loosen the lock nut
and turn the pressure adjustment screw clockwise
or anti-clockwise. For an increase of pressure, turn
the screw clockwise. Be sure to re-tighten the lock
nut firmly after making adjustment to the pressure.

Model
Numbers

Graphic
Symbols

Detailed Graphic
Symbols

MRP-03
P

TA

TB

TA

TB

TA

TB

MRA-03

03 Series Modular Valves

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard
90 ............... N. American Design Standard

MRB-03

03 Series Modular Valves

581

Typical Performance Characteristics


Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

Pressure Drop

Pressure Drop

PSI
40
30

MPa
0.3

Nominal Override Characteristics


A&B-Line

0.2

PSI
3600

MPa
25

3400

24

2700

23
19

20
0.1
10
0

T-Line

0
0 10

20

30

40

50

60

70 L /min

2500

cu.in./min
50

12
8
Flow Rate

16 18

U.S.GPM
Secondary Pressure

Pilot Flow

cm3/min

17
13

1700

12

1000

11
7

Pilot Flow

600

400

200
140

2
1.0
0.8

20

100
200

10

15

20

25 MPa

1000
2000
3000 3500 PSI
Differential Pressure
(Primary pressure - Secondary pressure)

Pres. Drop at Spool Fully Open (P-Line)

P
Pressure Drop

70

MPa
0.5

60

0.4

50
40
30

0.3
0.2

20
10
0

0.1
0
0 10
0

20
4

30
8

40

50
12

60

70 L /min

16 18 U.S.GPM

Flow Rate

582

0.6
0 10 20 30 40 50 60 70 L/min

PSI

400

30

10

6
5

800
600

40

18

1900

800

Primary Pressure 25 MPa (3630 PSI)

03 Series Modular Valves

8
12
Flow Rate

16 18 U.S.GPM

Pressure Adj. Range


:
:

"B"
"H"

MODULAR VALVES
MRP-03-*-30/3090
MRB-03-*-30/3090

DIMENSIONS IN
MILLIMETRES (INCHES)

14(.55)

54
(2.13)

19
(.75)

Model Numbers

P
B

TA

46
(1.81)
70
(2.76)

TB

Fully Extended
131(5.16)
Fully Extended 232.5(9.15)

INC.

Thread Size
"C" Thd.
Rc 1/4 = 1/4 BSP.Tr

MB*-01-*-30
MB*-01-*-3090

1/4 NPT

1.8
(.07)

Pressure Adj. Screw


14(.55) Hex.

7(.28) Dia. Through


4 Places

92(3.62)

12
(.47)

Lock Nut
14(.55) Hex.

27.5
(1.08)

55
(2.17)

Pressure Gauge Connection


"C" Thd.

Approx. Mass............ 3.3 kg (7.5 lbs.)

MRA-03-*-30/3090

Fully Extended 232.5(9.15)


Pressure Gauge Connection
"C" Thd.

47.5
(1.87)
P
A

TA

Approx. Mass............ 3.3 kg (7.5 lbs.)


For other dimensions, refer to "MRP-03" drawing above.

Spare Parts List

MRP-03-*-30/3090
11 10 3

5 15 18 16 12 4

MRA-03-*-30/3090

MRB-03-*-30/3090
1

2 19 9 17 13

03 Series Modular Valves

TB

14

List of Seals
Item

Name of Parts

Part Numbers

Qty.

14

O-Ring

SO-NB-A014

15

O-Ring

SO-NA-P6

16

O-Ring

SO-NB-P16

17

O-Ring

SO-NB-P18

18

O-Ring

SO-NB-P26

03 Series Modular Valves

Remarks

Included in Seal Kit


Kit No.:
KS-MRP-03-30

583

Reducing Modular Valves For Low Pressure Setting


Specifications
Model Numbers

Max.
Operating
Pressure
MPa (PSI)

MRLP-03-10/1080/1090
MRLA-03-10/1080/1090
MRLB-03-10/1080/1090

7 (1020)

Pres. Adj.
Range
MPa (PSI)
0.2-6.5 (29-940)

Max. Flow
L/min
(U.S.GPM)
50 (13.2)

When pressure setting is less than 0.8 MPa (116 PSI), maximum flow
decreases. See "Min. Adjustment Pressure vs. Max. Flow" on the next page for
the appropriate range.

Model Number Designation


F-

MRLP

-03

-10

Special Seals

Series Number

Valve Size

Design Number

F:
Special Seals for Phosphate Ester
Type Fluids
(Omit if not required)

MRLP : Low Pressure Setting Type


Reducing Valve for P-Line
MRLA : Low Pressure Setting Type
Reducing Valve for A-Line
MRLB : Low Pressure Setting Type
Reducing Valve for B-Line

03

10

Design Standard

Refer to

Design Standards: None ........... Japanese Standard "JIS"


80 ............... European Design Standard
90 ............... N. American Design Standard

Instructions
If there is a pressure in drain line, it is added to the
secondary setting pressure. Hence, drain line must
be connected to tank directly with a low back
pressure close to atmospheric pressure.

To make pressure adjustment, loosen the lock nut


and turn the pressure adjustment handle clockwise
or anti-clockwise. For an increase of pressure, turn
the handle clockwise. Be sure to re-tighten the lock
nut firmly after making adjustment to the pressure.

Model
Numbers

Graphic
Symbols
V

V
DR

MRLP-03
P

TB

V
DR

MRLA-03
P

DR

TA

TB

TA

TB

V
DR
P

03 Series Modular Valves

DR
TA

MRLB-03

584

Detailed Graphic
Symbols

DR

MODULAR VALVES
Typical Performance Characteristics
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

Pres. Drop at Spool Fully Open (P-Line)


70

MPa
0.5

60

0.4

50

Pressure Drop

PSI

40
30

0.3
0.2

20
10
0

0.1
0
0

10

20

2.5

5.0

30

7.5

40

10.0

50 L /min

12.5 U.S.GPM

Flow Rate

Pressure Drop
MPa
0.2

25
20

A&B-Line

0.1
10
0

T-Line

0
0

10

20

2.5

5.0

30

7.5

40

10.0

50 L /min

12.5 U.S.GPM

Flow Rate

03 Series Modular Valves

Pressure Drop

PSI

Min. Adjustment Pres.

Min. Adjustment Pressure vs. Max. Flow


PSI
140
120

MPa
1.0

80

0.6

0.8

0.4
40
0

0.2
0
0

10

20

2.5

5.0

30

7.5

40

10.0

50 L /min

12.5 U.S.GPM

Flow Rate

03 Series Modular Valves

585

1080
6
(.24) Design
Only

MRLP-03-10/1080/1090
MRLB-03-10/1080/1090
7(.28) Dia. Through
4 Places

92(3.62)
54
(2.13)

19
(.75)

12
(.47)

Vent Port "V"


"D" Thd.
Lock Nut
14(.55) Hex.

Drain Port "DR"


"C" Thd.

TB

1.8
(.07)

53
(2.09)

70(2.76)

TA

46
(1.81)

47
(1.85)
14
(.55)
45 Dia.
(1.77)

P
A

Fully Extended
151.5(5.96)
Fully Extended 259.5(10.22)
Pressure Adj. Handle
Pressure Gauge Connection
"E" Thd.

55
(2.17)
27.5
(1.08)

INC.

Approx. Mass............ 4.5 kg (9.9 lbs.)

Thread Size

Model Numbers

"C" Thd.

"D" Thd.

"E" Thd.

Rc 1/4

Rc 1/8

Rc 1/4

MRL*-03-1080

1/4 BSP.F

1/8 BSP.F

1/4 BSP.Tr

MRL*-03-1090

1/4 NPT

1/8 NPT

1/4 NPT

MRL*-03-10

DIMENSIONS IN
MILLIMETRES (INCHES)

MRLA-03-10/1080/1090
Fully Extended 259.5(10.22)

Pressure Gauge Connection


"E" Thd.

54
(2.13)

108
(4.25)

Vent Port "V"


"D" Thd.

P
A
TA

B
TB
Drain Port "DR"
"C" Thd.

Approx. Mass............ 4.5 kg (9.9 lbs.)


For other dimensions, refer to "MRLP-03" drawing above.

586

03 Series Modular Valves

MODULAR VALVES
Spare Parts List
MRLP-03-10/1080/1090
MRLB-03-10/1080/1090
22 25

For Design 1080

P
A

TA

TB

23 20 21

13 12 11 6 15

2 10

8 19

1 16 18 3

F
17 14

3 18 16 1

7 19 8

10 2 15 6 11 12 13

14 17

03 Series Modular Valves

MRLA-03-10/1080/1090

List of Seals
Item Name of Parts Part Numbers Qty.
15

O-Ring

SO-NA-P6

16

O-Ring

SO-NB-P6

17

O-Ring

SO-NB-A014

18

O-Ring

SO-NB-P22

19

O-Ring

SO-NB-P32

25

Bonded Seal

SG-FB-1/8

Remarks

Included in Seal Kit


Kit No.:KS-MRLP-03-10

Note: No bonded seal are included in seal kits.

03 Series Modular Valves

587

Sequence Modular Valves/Counterbalance Modular Valves


Specifications
Model Numbers

Max. Operating
Pressure
MPa (PSI)

Max. Flow
L/min
(U.S.GPM)

25 (3630)

50 (13.2)

Max. Free Flow


L/min
(U.S.GPM)

MHP-03-*-20
MHA-03-*-20
MHB-03-*-20

70 (18.5)

MHP-03

MHA/MHB-03

Model Number Designation


F-

MHA

-03

-C

-20

Special Seals

Series Number

Valve Size

Pres. Adj. Range


MPa (PSI)

Design
Number

03

N: *-1.8 (*-260) 1
A : 1.8-3.5 (260-510)
B : 3.5-7 (510-1020)
C : 7-14 (1020-2030)

F:
Special Seals for
Phosphate Ester
Type Fluids (Omit
if not required)

MHP : Sequence Valve for P-Line


MHA : Counterbalance Valve for A-Line
MHB : Counterbalance Valve for B-Line

*
Design Standard

20
2

Refer to
20

1. See the "Minimum Adjustment Pressure" of the next page for the item marked *.
2. Design Standards: None ........... Japanese Standard "JIS", European Design Standard and N. American Design Standard

Instructions
The minimum adjustment pressure equals the value
obtained from the minimum adjustment pressure
characteristics plus the tank line back pressure of
the next page. This back pressure should include
the value of the T-line pressure drop characteristics
of the valves stacked to the base plate side of the
modular valve.
To make pressure adjustment, loosen the lock nut
and turn the pressure adjustment screw clockwise
or anti-clockwise. For an increase of pressure, turn
the screw clockwise. Be sure to re-tighten the lock
nut firmly after making adjustment to the pressure.

588

Model
Numbers

Graphic
Symbols

Detailed Graphic
Symbols

MHP-03
P

TA

TB

TA

TB

TA

TB

MHA-03

MHB-03

03 Series Modular Valves

MODULAR VALVES
Typical Performance Characteristics
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

Pressure Drop for Free Flow


PSI

100
80
60
40
20
0

MPa
0.8

MHP/MHA/MHB-03

PSI

Pressure Drop

Min. Adjustment Pressure

Min. Adjustment Pressure

0.6
0.4
0.2

50
40

0.3

30

0.2

20

10

20

2.5

5.0

30

40

0.1

10

0
0

MHA/MHB-03

MPa
0.4

50 L/min

7.5 10.0 12.5 U.S.GPM


Flow Rate

10

20

2.5

5.0

30

40

50

60

70 L/min

7.5 10.0 12.5 15.0 17.5 U.S.GPM


Flow Rate

MHP-03

25
20
0.1
10
0

A,B-Line
T-Line

0
0

10

2.5

20

30

40

50 L/min

5.0 7.5 10.0 12.5 U.S.GPM


Flow Rate

MPa
0.2

25

Pressure Drop

Pressure Drop

PSI

PSI

20
15

MHA/MHB-03

MPa
0.20

A-Line: MHB-03
B-Line: MHA-03

0.10
T-Line: MHA-03
P-Line
T-Line: MHB-03

10
5
0

0
0 10

03 Series Modular Valves

20

30

40

50

60

70 L/min

03 Series Modular Valves

Pressure Drop
Pressure Drop

2.5 5.0 7.5 10.0 12.5 15.0 17.5 U.S.GPM


Flow Rate

589

7(.28) Dia. Through


4 Places

92(3.62)

TA

TB

Fully Extended
134(5.28)
Fully Extended 242(9.53)

27.5
(1.08)

55(2.17)

INC.

1.8
(.07)

Pressure Adj. Screw


14(.55) Hex.

46
(1.81)

14
(.55)

P
A

12
(.47)

19(.75) 54
Lock Nut
14(.55) Hex.
(2.13)

70(2.76)

MHP-03-*-20

Approx. Mass............ 3.5 kg (7.7 lbs.)

DIMENSIONS IN
MILLIMETRES (INCHES)

MHA-03-*-20

MHA-03-*-20
Fully Extended 228(8.98)

Fully Extended 228(8.98)

Fully Extended
134(5.28)

40
(1.57)
P
A

TA

TA

TB

Approx. Mass............ 3.5 kg (7.7 lbs.)

17
(.67)

17
(.67)

P
A

TB

Approx. Mass............ 3.5 kg (7.7 lbs.)

For other dimensions, refer to "MHP-03" drwaing above.

Spare Parts List

MHP-03-*-20
12 14 6 16 5

7 18 15 2

8 13 17 9

List of Seals
MHP-03, MHA-03

4 10

Item Name of Parts

MHA-03-*-20
13 19 7 16 6

3 8 18 2 1 15 12 14 9 10 17 5

MHB-03-*-20
4

5 17 10 9 14 12 15 1 2 18 8

6 16 7 19 13

O-Ring

SO-NB-A014

16

O-Ring

SO-NB-P16

17

O-Ring

SO-NB-P29

18

O-Ring

SO-NB-P32

Remarks

Included in Seal Kit


Kit No.:KS-MHP-03-20

MHB-03
Item Name of Parts

590

Part Numbers Qty.

15

Part Numbers Qty.

15

O-Ring

SO-NB-A014

16

O-Ring

SO-NA-P16

17

O-Ring

SO-NB-P29

18

O-Ring

SO-NB-P32

03 Series Modular Valves

Remarks

Included in Seal Kit


Kit No.:KS-MHB-03-20

MODULAR VALVES

Pressure and Temperature Compensated


Flow Control (and Check) Modular Valves
Specifications
Model Numbers

Max. Operating
Pressure
MPa (PSI)

Max. Metred Flow Max. Free Flow


L/min (U.S.GPM) L/min (U.S.GPM)

MFP-03-11
MFA-03-*-11
MFB-03-*-11
MFW-03-*-11

16 (2320)

50 (13.2)

70 (18.5)

Model Number Designation


F-

MFA

Special Seals
F:
Special Seals for
Phosphate Ester
Type Fluids (Omit
if not required)

Series Number

-03

-X

-11

Valve Size

Direction
of Flow

Design
Number

Design
Standard

11

MFP : Flow Control Valve for P-Line


MFA : Flow Control and Check Valve for A-Line
MFB : Flow Control and Check Valve for B-Line
MFW : Flow Control and Check Valve for A&B-Lines

03

Refer to

X : Metre-out
Y : Metre-in

11

03 Series Modular Valves

Design Standards: None ........... Japanese Standard "JIS", European Design Standard and N. American Design Standard

Instructions
To make flow rate adjustment, loosen locking
screw for the dial and turn the flow adjustment dial
clockwise or anti-clockwise. For a decrease of
flow, turn the dial clockwise. Be sure to re-tighten
the locking screw firmly after the adjustment of
the flow rate.

Model No.

Detailed Graphic
Symbols

Graphic
Symbols

MFP-03
P

Model No.

TA

TB

Model No.

Graphic
Symbols

Metre-out

Detailed Graphic
Symbols
Metre-in

MFA-03-Y

MFA-03-X
P

TA

TB

TA

TB

TA

TB

TA

TB

MFB-03-Y

MFB-03-X
P

TA

TB

TA

TB

MFW-03-Y

MFW-03-X

03 Series Modular Valves

591

Typical Performance Characteristics


Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

Pressure Drop for Free Flow

MPa
1.2

120

0.8

MFP-03
A
MF B -03
W

80
40
0

0.4

PSI
160

Pressure Drop

Differential Pressure

Min. Required Pressure Difference

0
10

0
0

20

30

40

PSI
140
120

MPa
1.0

80

0.6
0.4

40
0

50 L/min

0.8

0.2
0
0 10 20 30 40 50 60 70 L/min
0

6
8 10 1213 U.S.GPM
Flow Rate

5.0

10.0
15.0 17.5 U.S.GPM
Flow Rate

Metred Flow vs. Dial Position

75

30

50

20

25
0

PSI
Pressure Drop

Flow Rate

U.S.GPM L/min
50
125
40
100

10
0
0

5
(Fully Open)
Turn of Flow Adj. Dial

50
40
30
20
10
0

Pressure Drop

MPa
0.4
0.3

B-Line: MFA-03
A-Line: MFB-03

0.2

A
T-Line: MF B -03

0.1
0

A&B-Line: MFP-03
T-Line: MFB-03 , P-Line

0 10 20 30 40 50 60 70 L/min
0

5.0

10.0
15.0 17.5 U.S.GPM
Flow Rate

Min. Metred Flow

30

Metred Flow vs. Differential Pressure

300
200

5.50

48
21

5.25

20

500
400

20
10
0

L/min

U.S.GPM
13.8
13.4
13.0
12.6
Flow Rate

Min. Metred Flow

cu.in./min cm3/min
700
40
600

100
0
0
0

16 MPa

12

500 1000 1500 2000


2250 PSI
Differential Pressure

52
50

5.00

19

1.32
1.30
1.28

5.0
4.9
4.8
0

Metred Flow vs. Viscosity

Flow Rate

U.S.GPM L/min
13.2
50
13.0
49
12.8
48
5.3 20.0
5.2 19.5
5.1
5.0 19.0
.13 0.50
.12 0.45
.11 0.40
0
0

592

40
200

80
400
Viscosity

120

160 mm2/s

600 700 SSU

03 Series Modular Valves

12

1000
2000
Differential Pressure

16 MPa
PSI

MODULAR VALVES
MFP-03-11

7(.28) Dia. Through


4 Places

54
(2.13)

1 2

TA

TB

46
(1.81)

8 9 0

P
A

Flow Adj. Dial

4 5

33(1.30)

LOCK

Fully Extended 233(9.17)

1 2 3

55(2.17)

INC.

1.8
(.07)

32(1.26) Dia.

Fully Extended
160(6.30)

70(2.76)

19(.75)

12
(.47)

15(.59)

92(3.62)

Locking Screw
2(.08) Hex. Soc.

Approx. Mass............ 4.2 kg (9.3 lbs.)

MFW-03- X -11
Y
7(.28) Dia. Through
4 Places

32(1.26) Dia.

TA

B
TB

46(1.81)

21.4
(.84)

P
A

1.8
(.07)

Fully Extended
153 (6.02)

Flow Adj. Dial


(for B-Line) INC.

55(2.17)

Fully Extended 360(14.17)

LOCK

MFW-03-X ------------ 33 (1.30)


MFW-03-Y ------------ 22 (.87)

Locking Screw
2(.08) Hex. Soc.

03 Series Modular Valves

54
(2.13)

70(2.76)

19(.75)

12
(.47)

92(3.62)
Flow Adj. Dial
(for A-Line) INC.

DIMENSIONS IN
MILLIMETRES (INCHES)

Approx. Mass............ 5.2 kg (11.5 lbs.)

MFB-03- X -11
Y

MFA-03-X -11
Y
Fully Extended 263(10.35)

Fully Extended 263(10.35)

Fully Extended
153 (6.02)

56
(2.20)
P
A
TA

P
A

B
TB

TA

Approx. Mass............ 4.1 kg (9.0 lbs.)

TB

Approx. Mass............ 4.1 kg (9.0 lbs.)

For other dimensions, refer to "MFW-03" drawing above.

03 Series Modular Valves

593

Spare Parts List


MFP-03-11
21 12 23 13 15 16 10

18

20

19 17

MFA-03- X -11
Y
23 12 13 15 16 10

21

18

17

14

18

4 10 16 15 13 12 23

MFB-03- X -11
Y
14

1 17

21

MFW-03- X -11
Y
23 12 13 15 16 10

21

18

17

List of Seals

List of Seal Kits


Quantity

Valve Model Numbers

Seal Kit Numbers

MFP-03 MFA-03 MFB-03 MFW-03

MFP-03

KS-MFP-03-10

Item

Name of Parts

Part Numbers

15

Back Up Ring

SO-BB-P6

MFA-03

16

O-Ring

SO-NA-P6

MFB-03

17

O-Ring

SO-NB-A014

MFW-03

18

O-Ring

SO-NB-P28

Note: When ordering seals, please specify the seal kit number from the table right.

594

03 Series Modular Valves

KS-MFA-03-10
KS-MFW-03-10

MODULAR VALVES

Temperature Compensated Throttle and Check Modular Valves


Specifications

Model Numbers

MSTA-03-X-20
MSTB-03-X-20
MSTW-03-X-20

Max.
Max.
Max.
Min.
Max.
Operating Differential Metred
Metred
Free
Pressure
Pressure
Flow
Flow
Flow
MPa
MPa
L/min
L/min
L/min
(PSI)
(PSI)
(U.S.GPM) (U.S.GPM) (U.S.GPM)
25
(3630)

25
(3630)

70
(18.5)

2 (.53)
{1 (.26)}

70
(18.5)

The figures in parentheses are the values when the differential pressure is less than
3.5 MPa (510 PSI).

Model Number Designation


MSTA

-03

-X

-20

Special Seals

Series Number

Valve Size

Direction of Flow

Design
Number

F:
Special Seals for
Phosphate Ester Type
Fluids
(Omit if not required)

MSTA : Temperature Compensated


Throttle and Check Valve for A-Line
MSTB : Temperature Compensated
Throttle and Check Valve for B-Line
MSTW : Temperature Compensated
Throttle and Check Valve for A&B-Lines

03

X : Metre-out

20

Design
Standard

Refer to

Design Standards: None ........... Japanese Standard "JIS", European Design Standard and N. American Design Standard

Instructions
To make flow rate adjustment, loosen locking screw
for the dial and turn the flow adjustment dial
clockwise or anti-clockwise. For a decrease of flow,
turn the dial clockwise. Be sure to re-tighten the
locking screw firmly after the adjustment of the
flow rate.

Model No.

Graphic
Symbols

Detailed Graphic
Symbols
Metre-out

MSTA-03-X
P

TA

TB

TA

TB

TA

TB

03 Series Modular Valves

F-

MSTB-03-X

MSTW-03-X

03 Series Modular Valves

595

Typical Performance Characteristics


Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

Pressure Drop

MPa

Metred Flow vs. Dial Position

0.20

B-Line:MSTA-03
A-Line:MSTB-03

25
20
15

P: Differential Pressure MPa(PSI)


P: 14(2030)

0.15
U.S.GPM
0.10

P-Line

5
0

P: 25(3630)

L /min
70

17.5

10
0.05

T-Line

15.0

0
0 10

20

5.0

30

40

10.0
Flow Rate

50

60

70 L /min

15.0 17.5 U.S.GPM

12.5
Flow Rate

Pressure Drop

PSI
30

10.0
7.5

60
50
40
30

P: 7(1020)
P: 5(730)

Pressure Drop for Free Flow

60

Pressure Drop

PSI
70
50

MPa
0.5

0.3

30

0.2

10
0

20

2.5

10

Throttle Closed

0.1

P: 2(290)
P: 1(145)
P: 0.5(70)

0
0 1 2 3 4 5 6 7 8 9 10
Turn of Flow Adj. Dial (Fully Open)

0.4

40
20

5.0

Throttle Fully Open

0
0 10

20

30

40

50

60

70 L /min

Metred Flow vs. Viscosity


5.0

10.0
Flow Rate

15.0 17.5 U.S.GPM

Pressure Drop at Throttle Fully Open


PSI
P

140

Pressure Drop

160
120

MPa
1.2
1.0
0.8

100
80

0.6

60

0.4

L/min
71
70
69

5.6
5.4
5.2
5.0
.56
.54
.52
.50

21
20
19
2.1
2.0
1.9

.28
.26
.24

1.1
1.0
0.9

Flow Rate

U.S.GPM
18.8
18.6
18.4
18.2
13.4
13.2
13.0

40
20
0

40

80

0.2

120

160
mm2/s

0
0 10

596

51
50
49

20

5.0

30

40

10.0
Flow Rate

50

60

70 L /min

15.0 17.5 U.S.GPM

03 Series Modular Valves

200

400
Viscosity

600 700
SSU

MODULAR VALVES

7(.28) Dia. Through


4 Places

TB

Approx. Mass............ 3.5 kg (7.7 lbs.)


For other dimensions, refer to "MSTW-03" drawing left.

1.8
(.07)

Fully Extended
106(4.17)
Fully Extended 266(10.47)

MSTB-03-X-20

Flow Adj. Dial


(for B-Line)

Fully Extended 211(8.31)


51
(2.01)

INC.

8 9
5 6 7

4 5

33
(1.30)

1 2 3

55(2.17)

TB

LOCK

TA

Locking Screw
2(.08)Hex.Soc.

1 2

1 2

46
(1.81)

1 2

32(1.26) Dia.

8 9 0

8 9 0

A
TA

TA

1 2

8 9 0

54
(2.13)

INC.

12
(.47)

92(3.62)
19(.75)

Fully Extended 211(8.31)


Fully Extended
106(4.17)

70(2.76)

Flow Adj. Dial


(for A-Line)

21.4
(.84)

MSTA-03-X-20

DIMENSIONS IN
MILLIMETRES (INCHES)

8 9 0

MSTW-03-X-20

TB

Approx. Mass............ 3.5 kg (7.7 lbs.)


For other dimensions, refer to "MSTW-03" drawing left.

Approx. Mass............ 3.7 kg (8.2 lbs.)

Spare Parts List

10

11

12

MSTB-03-X-20

13

15 14

14 15

13

11

10

12

MSTW-03-X-20

List of Seals

03 Series Modular Valves

MSTA-03-X-20

List of Seal Kits


Quantity

Valve Model Numbers

MSTA-03 MSTB-03 MSTW-03

MSTA-03

Item

Name of Parts

Part Numbers

12

Back Up Ring

900-VK411915-2

MSTB-03

13

O-Ring

SO-NA-P7

MSTW-03

14

O-Ring

SO-NB-A014

15

O-Ring

SO-NB-P24

Seal Kit Numbers


KS-MSTA-03-20
KS-MSTW-03-20

Note: When ordering seals, please specify the seal kit number from the table right.

03 Series Modular Valves

597

Throttle Modular Valves


Specifications
Model Number

Max. Operating Pressure


MPa (PSI)

Max. Flow
L/min (U.S.GPM)

MSP-03-30

25 (3630)

70 (18.5)

Maximum flow decreases when the differential pressure is less than


1 MPa (145 PSI).
See "Pressure Drop at Throttle Fully Open".

Model Number Designation


F-

MSP

-03

-30

Special Seals

Series Number

Valve
Size

Design
Number

F:
Special Seals for
Phosphate Ester
Type Fluids (Omit
if not required)

MSP : Throttle Valve


for P-Line

03

30

Design
Standard

Graphic Symbol

Refer to

Design Standards: None ........... Japanese Standard "JIS", European Design Standard
and N. American Design Standard

Detailed Graphic Symbol

Typical Performance Characteristics


Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

TA

Pressure Drop

MPa
0.2

A-Line

0.1
10

B&T-Line

0
0 10

20

30

40

50

60

70 L /min

Pressure Drop

25
20

PSI
140

MPa
1.0

120

5.0

10.0
Flow Rate

TB

0.8

100
0.6

80
60

0.4

40

0.2

20

0
0

Pressure Drop at Throttle Fully Open

Pressure Drop
PSI

0 10

20

30

40

50

60

70 L /min

15.0 17.5 U.S.GPM


0

5.0

10.0
Flow Rate

15.0 17.5
U.S.GPM

Metred Flow vs. Dial Position


P: Differential Pressure MPa (PSI)

Flow Rate

U.S.GPM L /min
70
17.5
60
15.0
50
10.0
5.0

Instructions

P=20(2900)
P=14(2030)
P=10(1450)

40

P=5(730)
P=3(440)

30

598

P=25(3630)

P=2(290)

20

P=1(145)

10
0

P=0.5(70)

2 3 4 5 6 7 8
Turn of Flow Adj. Dial

To make flow rate adjustment, loosen locking


screw for the dial and turn the flow adjustment
dial clockwise or anti-clockwise. For a decrease
of flow, turn the dial clockwise. Be sure to retighten the locking screw firmly after the
adjustment of the flow rate.

9 10
(Fully Open)

03 Series Modular Valves

MODULAR VALVES
MSP-03-30
DIMENSIONS IN
MILLIMETRES (INCHES)

7(.28) Dia. Through


4 Places

54
(2.13)

B
TB

1.8
(.07)

Fully Extended
107(4.21)

70(2.76)

A
TA

46
(1.81)

8 9 0 12

13.5
(.53)

19
(.75)

12
(.47)

92(3.62)

Fully Extended 181(7.13)

Flow Adj. Dial


INC.

Locking Screw
2 (.08) Hex. Soc.

Approx. Mass............ 3.0 kg (6.6 lbs.)

Spare Parts List


MSP-03-30
6

11

1 10

03 Series Modular Valves

55 (2.17)

33
(1.30)
32 Dia.
(1.26)

List of Seals
Item Name of Parts

Part Numbers

Qty.

Back Up Ring

900-VK411915-2

O-Ring

SO-NA-P7

10

O-Ring

SO-NB-A014

11

O-Ring

SO-NB-P24

Remarks

Included in Seal Kit


Kit No.: KS-MSP-03-30

03 Series Modular Valves

599

Check and Throttle Modular Valves


Specifications
Model Number

Max. Operating Pressure


MPa (PSI)

Max. Flow
L/min (U.S.GPM)

MSCP-03-20

25 (3630)

70 (18.5)

Maximum flow decreases when the differential pressure is less than


1 MPa (145 PSI).
See "Pressure Drop at Throttle Fully Open".

Model Number Designation


F-

MSCP

-03

-20

Special Seals

Series Number

Valve
Size

Design
Number

F:
Special Seals for
Phosphate Ester
Type Fluids (Omit
if not required)

MSCP :
Check and Throttle
Valve for P-Line

03

20

Design
Standard

Graphic Symbol
Refer to

Design Standards: None ........... Japanese Standard "JIS", European Design Standard
and N. American Design Standard

Detailed Graphic Symbol

Typical Performance Characteristics

TA

TB

Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

Pressure Drop at Throttle Fully Open

Pressure Drop

A-Line

0.1

B-Line

10

T-Line

0
0 10

20

5.0

30

40

50

10.0
Flow Rate

60

70 L /min

MPa
0.8

20

PSI

MPa
0.2

100

Pressure Drop

25

Pressure Drop

PSI

80

0.6

60

0.4

40
20
0

15.0 17.5 U.S.GPM

0.2
0
0 10

20

5.0

30

40

10.0
Flow Rate

50

60

70 L /min

15.0 17.5 U.S.GPM

Metred Flow vs. Dial Position


P: Differential Pressure MPa (PSI)
P=20(2900)
P=14(2030)

P=25(3630)

Instructions

U.S.GPM L /min
17.5
15.0

70
60
P=10(1450)

Flow Rate

50
10.0

P=5(730)

40

P=3(440)

30
5.0

P=2(290)

20

P=1(145)

10
0

P=0.5(70)

0
0

Dial Position

600

9 10 11

(Fully Open)

03 Series Modular Valves

To make flow rate adjustment, loosen locking


screw for the dial and turn the flow adjustment
dial clockwise or anti-clockwise. For a
decrease of flow, turn the dial clockwise. Be
sure to re-tighten the locking screw firmly
after the adjustment of the flow rate.

MODULAR VALVES
MSCP-03-20
DIMENSIONS IN
MILLIMETRES (INCHES)
7(.28) Dia. Through
4 Places

19
(.75)

12
(.47)

92(3.62)
54
(2.13)

B
TB

1.8
(.07)

Fully Extended
109.7 (4.32)

70(2.76)

A
TA

46
(1.81)

8 9 0 12

16.5
(.65)

Fully Extended 182.7 (7.19)

Flow Adj. Dial

27.5
(1.08)
32 Dia.
(1.26)

Locking Screw
2 (.08) Hex. Soc.

Approx. Mass............ 3.0 kg (6.6 lbs.)

Spare Parts List


MSCP-03-20
10 11

03 Series Modular Valves

LOCK

1 2 3 45

55 (2.17)

INC.

12 13 15 14

List of Seals
Item Name of Parts
12

Part Numbers

Back Up Ring 900-VK411915-2

Qty.

Remarks

13

O-Ring

SO-NA-P7

14

O-Ring

SO-NB-A014

15

O-Ring

SO-NB-P24

Included in Seal Kit


Kit No.: KS-MSP-03-30

03 Series Modular Valves

601

Throttle and Check Modular Valves


Specifications
Model Numbers

Max. Operating Pressure


MPa (PSI)

Max. Flow
L/min (U.S.GPM)

MSA-03-*-40
MSB-03-*-40
MSW-03-*-40

25 (3630)

120 (31.7)

Model Number Designation


FSpecial Seals
F:
Special Seals
for Phosphate
Ester Type
Fluids
(Omit if not
required)

MSW

-03

-X

-40

Series Number

Valve
Size

Direction
of Flow

Design
Number

03

X : Metre-out
Y : Metre-in

40

Design
Standard

MSA : Throttle and Check Valve


for A-Line
MSB : Throttle and Check Valve
for B-Line

Refer to

MSW : Throttle and Check Valve


for A&B-Lines

Design Standards: None ........... Japanese Standard "JIS", European Design Standard and
N. American Design Standard

Instructions
To make flow rate adjustment, loosen locking screw
for the dial and turn the flow adjustment dial
clockwise or anti-clockwise. For a decrease of flow,
turn the dial clockwise. Be sure to re-tighten the
locking screw firmly after the adjustment of the
flow rate.

Model No.

Graphic
Symbols

Detailed Graphic
Symbols

Model No.

Graphic
Symbols

Metre-out

Metre-in

MSA-03-X

MSA-03-Y
P

TA

TA

TA

TB

TB

TB

MSB-03-X

TA

TB

TA

TB

TA

TB

MSB-03-Y

MSW-03-X

602

Detailed Graphic
Symbols

MSW-03-Y

03 Series Modular Valves

MODULAR VALVES
Typical Performance Characteristics
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

Pressure Drop

Pressure Drop for Free Flow

0.8

A-Line: MSB-03
B-Line: MSA-03

0.6

T-Line

MPa
1.2

160
1.0
P

120

PSI

80

Pressure Drop

Pressure Drop

PSI MPa
1.0
140

0.4
40
0

0.2
P-Line

0
0

20

40

60

120
80

80 100 120 L /min

10
20
Flow Rate

30

0.6
0.4

40
0

0.8 Throttle Closed

U.S.GPM

Throttle Fully Open

0.2
0
0 20

60

80 100 120 L /min

10
20
Flow Rate

30 U.S.GPM

Pressure Drop at Throttle Fully Open


PSI

40

MPa
1.2

160
120
80

0.8
0.6

03 Series Modular Valves

Pressure Drop

1.0

0.4
40
0

0.2
0
0 20

40

60

80 100 120 L /min

10
20
Flow Rate

30

U.S.GPM

Metred Flow vs Dial Position


PSI
30

Flow Rate

25

MPa
120
100

20

80

15

60

10

40

5
0

P: Differential Pressure MPa (PSI)


P:7(1020)
P:14(2030)
P:25
(3630)
P:30
(4350)

P:5(730)
P:2(290)
P:1(145)
P:0.5(70)

20
0
0

Turn of Flow Adj Dial

10
Fully Open

03 Series Modular Valves

603

MSW-03- X -40
Y

DIMENSIONS IN
MILLIMETRES (INCHES)
92(3.62)

19
(.75)

P
A

P
A

46
(1.81)
70
(2.76)

B
TB

Fully Extended
91.5 (3.60)

TB

Approx. Mass............ 3.5 kg (7.7 lbs.)


For other dimensions, refer to "MSW-03" drawing left.

Flow Adj. Dial


(for B-Line)
INC.

Fully Extended 237 (9.33)

TA

1.8
(.07)

TA

32(1.26) Dia

21.4
(.84)

7(.28) Dia. Through


4 Places

54
(2.13)

INC.

Fully Extended 193.5 (7.62)


Fully Extended
91.5 (3.60)

12
(.47)

Flow Adj. Dial


(for A-Line)

MSA-03- X -40
Y

MSB-03- X -40
Y

55
(2.17)

Fully Extended 193.5 (7.62)


48
(1.89)

24
(.94)

LOCK

Locking Screw
2 (.08) Hex. Soc.

TA

Approx. Mass............ 3.7 kg (8.2 lbs.)

TB

Approx. Mass............ 3.5 kg (7.7 lbs.)


For other dimensions, refer to "MSW-03" drawing left.

Spare Parts List


MSA-03-X -40
Y
13

14

MSB-03-X -40
Y
8

12

10 11

MSW-03- X -40
Y

List of Seals

List of Seal Kits


Quantity

Valve Model Numbers

Item

Name of Parts

Part Numbers

MSA-03

MSB-03

MSW-03

MSA-03

Back Up Ring

SO-BB-P8

MSB-03

10

O-Ring

SO-NA-P8

MSW-03

11

O-Ring

SO-NB-A014

12

O-Ring

SO-NB-P18

Note: When ordering seals, please specify the seal kit number from the table right.

604

03 Series Modular Valves

Seal Kit Numbers


KS-MSA-03-40
KS-MSW-03-40

MODULAR VALVES

Check Modular Valves


Specifications
Model Numbers

Max. Operating Pressure


MPa (PSI)

Max. Flow
L/min (U.S.GPM)

MCP-03-*-10
MCA-03-*-20
MCB-03-*-20
MCT-03-*-10

25 (3630)

70 (18.5)

Model Number Designation


F-

MCP

Special Seals

Series Number

F: Special Seals for Phosphate


Ester Type Fluids
(Omit if not required)

MCA : Check Valve for A-Line


MCB : Check Valve for B-Line

-03

-0

-10

Valve Size

Cracking Pressure
MPa(PSI)

Design Number

Design Standard

MCP : Check Valve for P-Line

10

0 : 0.035(5)
03

20

Refer to

2 : 0.2(29)

MCT : Check Valve for T-Line

Typical Performance Characteristics


Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

Model No.

Graphic
Symbols

Detailed Graphic
Symbols

Pressure Drop

Pressure Drop for Free Flow


PSI
85
80

MPa
0.6

70

0.5

60

MCA -03-2
MCB
MCP -03-2
MCT

0.4

T B

TA A

B TB

T B

TA A

B TB

T B

TA A

B TB

T B

TA A

B TB

MCA-03

MCA -03-0
MCB

50
40
30

MCP
MCT -03-0

0.3

10
0

MCT-03

0.1
0
0 10 20 30 40 50 60 70 L /min

5.0

10.0 15.0 17.5 U.S.GPM


Flow Rate

Pressure Drop
P

PSI
25
20

MPa
0.2

A-Line: MCB/MCT-03
B-Line: MCA-03

Instructions
Tank Line Used
Check valve function of MCT-03 is included in
TA-Line. Therefore, the tank line for a circuit that
uses this valve must be TA-line.

A&B-Line: MCP-03
T-Line: MCA/MCB-03
P-Line: MCA/MCB/MCT-03
B-Line: MCT-03
T-Line: MCP-03

0.1
10
0

MCB-03

0.2

20

Pressure Drop

MCP-03

03 Series Modular Valves

10
...........
Design Standards: None
Japanese Standard "JIS", European Design Standard and N. American Design Standard

0
0 10

20

30

40

5.0
10.0
Flow Rate

50

60

70 L/min

15.0 17.5 U.S.GPM

03 Series Modular Valves

605

54
(2.13)

54
(2.13)
P

TB

100(3.94)

TB

44
(1.73)
117(4.61)

Approx. Mass............ 2.5 kg (5.5 lbs.)

55
(2.17)

55
(2.17)

174(6.85)

55
(2.17)

TA

1.8
(.07)

60
(2.36)

1.8
(.07)

23
(.91)

A
TA

1.8
(.07)

TB

46
(1.81)
70
(2.76)

46
(1.81)
70
(2.76)

TA

7(.28) Dia. Through


4 Places

92(3.62)
19 (.75)

12
(.47)

19 (.75)

P
A

7(.28) Dia. Through


4 Places

92(3.62)

12
(.47)

54
(2.13)

(Check valve is included)

12
(.47)

7(.28) Dia. Through


4 Places
92(3.62)
19
(.75)

MCT-03-*-10

MCA-03-*-20
MCB-03-*-20

46
(1.81)
70
(2.76)

MCP-03-*-10

Approx. Mass............ 3.5 kg (7.7 lbs.)

Approx. Mass............ 2.8 kg (6.2 lbs.)

DIMENSIONS IN
MILLIMETRES (INCHES)

Spare Parts List


MCP-03-*-10
6

MCT-03-*-10
9

List of Seals
Part Numbers Qty.

O-Ring

SO-NB-A014

O-Ring

SO-NB-P21

Item Name of Parts

Remarks
Included in Seal Kit
Kit No.: KS-MCP-03-10

MCA-03-*-20
7

Part Numbers Qty.

O-Ring

SO-NB-A014

O-Ring

SO-NB-P21

MCB-03-*-20
3

List of Seals
Item Name of Parts

606

List of Seals

Item Name of Parts

Part Numbers Qty.

O-Ring

SO-NB-A014

O-Ring

SO-NB-P24

Remarks
Included in Seal Kit
Kit No.: KS-MCA-03-20

03 Series Modular Valves

Remarks
Included in Seal Kit
Kit No.: KS-MCP-03-10

MODULAR VALVES

Check Modular Valves For "P&T" Lines


Specifications
Model Numbers

Max. Operating Pressure


MPa (PSI)

Max. Flow
L/min (U.S.GPM)

MCPT-03-P*-T*-10

25 (3630)

70 (18.5)

Model Number Designation


F-

MCPT

-03

-P0

-T0

-10

Special Seals

Series Number

Valve
Size

Cracking Pres. of
P-Line MPa(PSI)

Cracking Pres. of
T-Line MPa(PSI)

Design
Number

F: Special Seals for Phosphate


Ester Type Fluids
(Omit if not required)

MCPT : Check Valve


for P&T-Lines

03

P0 : 0.035(5)

T0 : 0.035(5)
Refer to

10
P2 : 0.2(29)

Design
Standard

T2 : 0.2(29)

Design Standards: None ........... Japanese Standard "JIS", European Design Standard and N. American Design Standard

Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

Pressure Drop for Free Flow


MPa
0.6

70

0.5

60

0.4

Pressure Drop

PSI
85
80

MCPT-03-P*-T2

30
20
10
0

Detailed Graphic Symbol

MCPT-03-P2-T*
MCPT-03-P*-T0

50
40

TA

TB

0.3

03 Series Modular Valves

Graphic Symbol

Typical Performance Characteristics

MCPT-03-P0-T*

0.2
0.1
0

0 10 20 30 40 50 60 70 L /min

5.0

Instructions

10.0 15.0 17.5 U.S.GPM


Flow Rate

Tank Line Used


Check valve function of Tank Line is included in
TA-Line. Therefore, the tank line for a circuit that
uses this valve must be TA-line.

P
Pressure Drop

Pressure Drop
PSI
25
20

MPa
0.2
0.1
A,B-Line

10
0

0
0 10 20 30 40 50 60 70 L /min

5.0

10.0
15.0 17.5 U.S.GPM
Flow Rate

03 Series Modular Valves

607

MCPT-03-P*-T*-10
7(.28) Dia. Through
4 Places

92(3.62)
19 (.75)

12
(.47)

54
(2.13)

(Check valve is included)

TB

1.8
(.07)

60
(2.36)

70
(2.76)

TA

46
(1.81)

P
A

55
(2.17)

133
(5.24)

Approx. Mass............ 2.7 kg (6.0 lbs.)

DIMENSIONS IN
MILLIMETRES (INCHES)

Spare Parts List


MCPT-03-P*-T*-10
8 10

8 10 3

Y-Y Section

List of Seals
Item Name of Parts

608

Part Numbers Qty.

O-Ring

SO-NB-A014

10

O-Ring

SO-NB-P21

Remarks
Included in Seal Kit
Kit No.: KS-MCPT-03-10

03 Series Modular Valves

MODULAR VALVES

Anti-Cavitation Modular Valves


Specifications
Model Number

Max. Operating Pressure


MPa (PSI)

Max. Flow
L/min (U.S.GPM)

MAC-03-10

25 (3630)

70 (18.5)

Model Number Designation


F-

MAC

-03

Special Seals

Series Number

F:
Special Seals for Phosphate
Ester Type Fluids
(Omit if not required)

MAC : Anti-Cavitation
Valve

-10

Valve Design
Size Number

03

10

*
Design
Standard

Refer to

Design Standards: None ........... Japanese Standard "JIS", European Design Standard
and N. American Design Standard

Graphic Symbol

Pressure Drop

PSI

MPa
0.1

10
5
0

P
A&B-Line
P&T-Line

Detailed Graphic Symbol

0 10 20 30 40 50 60 70 L /min
0

5.0

10.0

15.0
17.5 U.S.GPM

TA

TB

Flow Rate

Spare Parts List

MAC-03-10
7(.28) Dia Through
4 Places

92(3.62)
19(.75)

9 11

12
(.47)

54
(2.13)

MAC-03-10
2

03 Series Modular Valves

Pressure Drop

Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

10

150
(5.91)

70(2.76)

List of Seals
Item Name of Parts

55
(2.17)

48
(1.89)

TB

1.8
(.07)

TA

46
(1.81)

P
A

Part Numbers Qty.

10

O-Ring

SO-NB-A014

11

O-Ring

SO-NB-P21

Remarks
Included in Seal Kit
Kit No.: KS-MAC-03-10

Approx. Mass......... 3.8 kg (8.4 lbs.)

DIMENSIONS IN
MILLIMETRES (INCHES)
03 Series Modular Valves

609

Pilot Operated Check Modular Valves


Specifications
Model Numbers
Standard

Max. Operating
Pressure
MPa (PSI)

Max. Flow
L/min (U.S.GPM)

25 (3630)

70 (18.5)

MP*-03-*-20

Low Pilot Pressure


Control Type

MP*-03-*-2001

Model Number Designation


F-

MPA

-03

Special Seals

Series Number

F:
Special Seals
for Phosphate
Ester Type
Fluids
(Omit if not
required)

MPA : Pilot Operated


Check Valve
for A-Line
MPB : Pilot Operated
Check Valve
for B-Line
MPW : Pilot Operated
Check Valve
for A&B-Lines

-2

Cracking
Valve Pressure
Size
MPa (PSI)

-20

Design
Number

Design
Standard

20
(Standard)
2 : 0.2 (29)
03
4 : 0.4 (58)

2001
(Low Pilot
Pressure
Control
Type)

Refer to

Design Standards: None ........... Japanese Standard "JIS", European Design Standard and
N. American Design Standard

Graphic
Symbols

Model No.

Detailed Graphic
Symbols

MPA-03
P

TA A

B TB

TA A

B TB

TA A

B TB

MPB-03

MPW-03

610

03 Series Modular Valves

MODULAR VALVES
Typical Performance Characteristics
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

Pressure Drop for Reversed Controlled Flow

Pressure Drop
50
40
30
20
10
0

MPa
0.4

PSI

0.3

B-Line: MPA-03
A-Line: MPB-03

0.2

T-Line

0.1
0

P-Line

Pressure Drop

Pressure Drop

PSI

0 10 20 30 40 50 60 70 L /min

5.0

50
40
30
20
10
0

MPa
0.4
0.3
0.2
0.1
0
0 10 20 30 40 50 60 70 L /min

10.0
15.0 17.5 U.S.GPM
Flow Rate

5.0

10.0
15.0 17.5 U.S.GPM
Flow Rate

F
Min. Pilot Pressure

Pressure Drop for Free Flow

0.7

MP*-03-4

0.6

MP*-03-2

Pressure Drop

80

0.5
60

0.4

40

0.3
0.2

20
0

0.1
0

140

MPa
12
PP

10
120
80

P2

P*

20

2-

03

P*

1
3-4-200
MP *-0
1
3-2-200
MP -0

5
0

5.0

-2

-4

3
-0

4
40

0 10 20 30 40 50 60 70 L /min

P1

10.0
15.017.5 U.S.GPM
Flow Rate

03 Series Modular Valves

1000

10

15
2000

20

25 MPa

3000 3500 PSI

Supply Pressure (P2)

03 Series Modular Valves

PSI

110
100

MPa
0.8
Min. Pilot Pressure (PP)

PSI

611

MPA-03-*-20/2001
MPB-03-*-20/2001
MPW-03-*-20/2001

7(.28) Dia. Through


4 Places

92(3.62)
19
(.75)

12
(.47)

54
(2.13)

DIMENSIONS IN
MILLIMETRES (INCHES)

46
(1.81)
70
(2.76)

P
B
TB

1.8
(.07)

TA

60
(2.36)

55
(2.17)

174(6.85)

Approx. Mass............ 3.5 kg (7.7 lbs.)

Spare Parts List


MPA-03-*-20
7

MPB-03-*-20
4

List of Seals
Item Name of Parts
7

11

10

O-Ring

SO-NB-P24

O-Ring

SO-NB-A014

Low Pilot Pressure Control Type


(MPA-03-*-2001)

MPW-03-*-20

612

Part Numbers Qty.

03 Series Modular Valves

Remarks
Included in Seal Kit
Kit No.: KS-MPA-03-20

MODULAR VALVES

End Plates
Blocking plates are used for auxiliary mounting surfaces or for closing
unnecessary circuit.
Bypass plates are used for one-way flow circuit that requires no solenoid
operated directional valves.

Specifications
Model Numbers

Max. Operating Pressure


MPa (PSI)

Max. Flow
L/min (U.S.GPM)

MDC-03-*-10

25 (3630)

70 (18.5)

Model Number Designation


F-

MDC

-03

-A

-10

Special Seals

Series Number

Valve Size

Type of Plate

Design Number

Design Standard

F:
Special Seals for Phosphate
Ester Type Fluids
(Omit if not required)

MDC: End Plate

03

10

None: Japanese Standard "JIS",


European Design Standard and
N. American Design Standard

A: Blocking Plate
B: Bypass Plate

Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

Graphic
Symbols

Model No.

Detailed Graphic
Symbols

MDC-03-A
MDC-03-B
40
30

P B-Line
A T-Line

0.2

T B

TA A

B TB

T B

TA A

B TB

MDC-03-B

20
0.1
0
40

50

10.0

60

70 L /min

MDC-03-*-10

15.0 17.5 U.S.GPM

Flow Rate

O-Ring for Port


(SO-NB-A014: 5 Pcs.)
7(.28) Dia. Through
11 (.43) Dia. Spotface
4 Places

92(3.62)
19

54
(2.13)

(.75)

P
A
TA

B
TB

70
(2.76)

5.0

30

1.8
(.07)

20

12
(.47)

0 10

46
(1.81)

10
0

27
(1.06)
28
(1.10)

Pressure Drop

PSI

MPa
0.3

03 Series Modular Valves

Pressure Drop

Approx. Mass : 1.2 kg (2.6 lbs.)

DIMENSIONS IN
MILLIMETRES (INCHES)

03 Series Modular Valves

613

Connecting Plates
Specifications
Model Numbers

Max. Operating Pressure


MPa (PSI)

Max. Flow
L/min (U.S.GPM)

MDS-03-10/1090

25 (3630)

70 (18.5)

Model Number Designation


F-

MDS

Special Seals

Series Number

-03

F: Special Seals for Phosphate


Ester Type Fluids
(Omit if not required)

MDS : Connecting Plate

-10

Valve Size Design Number

03

Design Standard
None : Japanese Standard "JIS" and
European design Standard
90 : N.American Design Standard

10

Graphic Symbol

Pressure Drop

PSI

MPa
0.1

10

Detailed Graphic Symbol

P, A, B&T-Line

0
0 10

5.0

30

40

10.0
Flow Rate

50

60

70 L /min

TA

15.0 17.5 U.S.GPM

O-Ring for Port


(SO-NB-A014: 5 Pcs.)

MDS-03-10/1090

19
(.75)

46
(1.81)

35(1.38)

TB

TA

A-Line Pressure
Gauge Connection
"C" Thd.
TA-Line Pressure
Gauge Connection
"C" Thd.

10.5(.41)

54
(2.13)

16
(.63)

15
(.59)

55(2.17)

7(.28) Dia. Through


4 Places

92(3.62)

40(1.57)

23
(.91)
100(3.94)

15
(.59)

40
(1.57)

A-Line Pressure
Gauge Connection
"C" Thd.
B-Line Pressure
Gauge Connection
"C" Thd.

Approx. Mass......... 2.5 kg (5.5 lbs.)


Model Numbers
MDS-03-10
MDS-03-1090

614

TB

70(2.76)

20

1.8
(.07)

0.05

12
(.47)

22.5(.89)

Pressure Drop

Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

Thread Size "C" Thd.


Rc 1/4 = 1/4 BSP.Tr
1/4 NPT

03 Series Modular Valves

DIMENSIONS IN
MILLIMETRES (INCHES)

MODULAR VALVES

Base Plates For Modular Valves


Specifications
Max. Operating Pressure ------------ 25 MPa (3630 PSI)

Model Number Designation


MMC

-03

-T

-6

-21

Series Number

Plate Size

Type of Connection

Number of Stations

Design Number

Design Standard

03

T : Threaded
Connection

21

None : Japanese Standard "JIS"


80 : European Design Standard
90 : N.American Design Standard

MMC : Base Plate

5 : 5 Stations
6 : 6 Stations
7 : 7 Stations

1 : 1 Station
2 : 2 Stations
3 : 3 Stations
4 : 4 Stations

TA A

P' T' B' A'

P
T

0.2

20

B
P
T

0.1

B
(T)
P

MMC-03-T-1

A A'

P P'

B A

T
P
(T) (P)

(P)
T

T T'

Graphic Symbol

B B'

0
0

10

20
5.0

30

40

50

60

70 L /min

P
(T)

(P)
T

15.0 17.5 U.S.GPM

10.0
Flow Rate

MMC-03-T-2-7

Mounting Surface Dimensions for


3/8 Modular Valve
Instructions

When the standard base plate (MMC-03) is not used,


the following mounting surface must be prepared.
Also, the mounting surface must have a good
machined finish.
Min. Pitch:
75(2.95)
46(1.81)
32.5
(1.28)

54(2.13)

27(1.06)

"C" Thd.
13(.51) Deep
4 Places

37.3(1.47)

92
(3.62)

TA

3.2
16.7(.66) (.13)

6.4
(.25)

19
(.75)

21.4
(.84)

Although two ports are provided for both


pressure port "P" and tank port "T", either
may be used.
However, the ports having (P) or (T) in the
drawing are normally plugged. Remove the
plugs of the ports when they are used. Make
sure that the ports that are not currently used
are properly plugged.

03 Series Modular Valves

Pressure Drop

Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850


PSI MPa
0.3
40

10

Detailed Graphic
Symbol

Graphic Symbol

Pressure Drop

30

DIMENSIONS IN
MILLIMETRES (INCHES)

11(.43) Dia. (Max.)


4 Places
70(2.76)

12
(.47)

03 Series Modular Valves

Design Std.

"C" Thd.

Japanese Standard "JIS" and


European Design Standard

M6

N.American Design Standard

1/4-20 UNC

615

110(4.33)
10(.39)

11(.43) Dia.
4 Places

100(3.94)

TA

10
(.39)

32
46
(1.81) (1.26)

79(3.11)

MMC-03-T-*-21/2190

Cylinder Port "A"


"D" Thd.

Threaded Holes 4 Places

Number of Station
(2-7 Stations)

Port Holes 4 Places

M10 Thd. 21.6(.86) Deep


2 Places For Eye Bolts.
For Above Three Stations Type
[MMC-03-T-*-21 Models Only]

A
P

8.5(.33) Dia. Through


14(.55) C' bore "F" Deep
4 Places

32
75
(1.26) (2.95)
Pitch

72.5(2.85)

55
(2.17)

75
(2.95)

Pitch
75
(2.95)

3/8-16 UNC Thd. 18(.71) Deep


Both Ends For Eye Bolts
For Above Three Stations Type
[MMC-03-T-*-2190 Models Only]

75
(2.95)

79(3.11)
40(1.57)
32(1.26)

Cylinder Port "B" Each Station


"D" Thd.

(T)

Pressure Port "P"


"C" Thd.

Cylinder Port "A" Each Station


"D" Thd.

For other dimensions, refer to above Model MMC-03-T-1.


Model Numbers
MMC-03-T-1-21
MMC-03-T-1-2190
MMC-03-T-2-21
MMC-03-T-2-2190
MMC-03-T-3-21
MMC-03-T-3-2190
MMC-03-T-4-21
MMC-03-T-4-2190
MMC-03-T-5-21
MMC-03-T-5-2190
MMC-03-T-6-21
MMC-03-T-6-2190
MMC-03-T-7-21
MMC-03-T-7-2190

616

"C" Thd.
Rc 3/4
3/4 NPT
Rc 3/4
3/4 NPT
Rc 3/4
3/4 NPT
Rc 3/4
3/4 NPT
Rc 3/4
3/4 NPT
Rc 3/4
3/4 NPT
Rc 3/4
3/4 NPT

Thread Size
"D" Thd.
"E" Thd.
M6
Rc 1/2
1/4-20 UNC
1/2 NPT
M6
Rc 1/2
1/4-20 UNC
1/2 NPT
M6
Rc 1/2
1/4-20 UNC
1/2 NPT
M6
Rc 1/2
1/4-20 UNC
1/2 NPT
M6
Rc 1/2
1/4-20 UNC
1/2 NPT
M6
Rc 1/2
1/4-20 UNC
1/2 NPT
M6
Rc 1/2
1/4-20 UNC
1/2 NPT

Dimensions mm (Inches)
F
L1
L2
8.6 (.34)
22 (.87)
8.6 (.34)
185
165
(7.28)
(6.50)
22 (.87)
8.6 (.34)
22 (.87)
8.6 (.34)
22 (.87)
8.6 (.34)
22 (.87)
8.6 (.34)
22 (.87)
8.6 (.34)
22 (.87)

03 Series Modular Valves

60
(2.36)

47.5
(1.87)

22.5
(.89)

95(3.74)

47.5 15
(1.87) (.59)

60
(2.36)

Each Station

15
(.59)

46
(1.81)
10
(.39)

54
(2.13)

100(3.94)

18
(.71)

TA

32(1.26)

Tank Port "T"


"C" Thd.

Pressure Port "P"


"C" Thd.

L1
L2

10
(.39)

40(1.57)

60
(2.36)

22.5
(.89)

Tank Port "T"


"C" Thd.

(T)
P

47.5
(1.87)

95(3.74)

72.5(2.85)

47.5
(1.87)

60
(2.36)

(P)

(P)

32(1.26)

79(3.11)

Cylinder Port "B"


"D" Thd.

55
(2.17)

32(1.26)

79(3.11)

54
(2.13)

46
(1.81)

8.8(.35) Dia. Through


14(.55) C' bore "F" Deep
4 Places

DIMENSIONS IN
MILLIMETRES (INCHES)

"E" Thd. 13(.51) Deep


4 Places

90(3.54)

18
(.71)

MMC-03-T-1-21/2190

Approx. Mass
kg (lbs.)
8.5
(18.7)
14
(30.9)

260
(10.24)

240
(9.45)

19.5
(43.0)

335
(13.19)

315
(12.40)

25
(55.1)

410
(16.14)

390
(15.35)

30.5
(67.3)

485
(19.09)

465
(18.31)

36
(79.4)

560
(22.05)

540
(21.26)

41
(90.4)

MODULAR VALVES
MMC-03-T-1-2180
10(.39)

TA

32
46
(1.81) (1.26)

79(3.11)
Pipe Plug
2 Places

B
(T)

72.5(2.85)

Tank Port "T"


3/4 BSP.F Thd.

47.5
(1.87)

60
(2.36)

P
A

22.5
(.89)

47.5
(1.87)

(P)

95(3.74)

60
(2.36)

Pipe Plug
Part No.900-V33907

Cylinder Port "B"


1/2 BSP.F Thd. 32(1.26)

55
(2.17)

32(1.26)

Bonded Seal
Part No.SG-FB-3/4

18
(.71)

P
B

79(3.11)

Detail of Pipe Plug

54
(2.13)

10
(.39)

8.5(.35) Dia. Through


14(.55) C' bore 8(.31) Deep
4 Places

M6 Thd. 13(.51) Deep


4 Places
11(.43) Dia.
4 Places

90(3.54)

46
(1.81)

100(3.94)

10(.39)

DIMENSIONS IN
MILLIMETRES (INCHES)

10(.39)

110(4.33)

Cylinder Port "A"


1/2 BSP.F Thd.

Pressure Port "P"


3/4 BSP.F Thd.

Approx. Mass : 8.5 kg (18.7 lbs.)

MMC-03-T-*-2180

Threaded Holes 4 Places


Port Holes 4 Places

10(.39)

46
(1.81)

TA

79(3.11)

Pitch
75
(2.95)
B

32(1.26)

75
(2.95)
B

Cylinder Port "B" Each Station


1/2 BSP.F Thd.

(T)

60
(2.36)

47.5
(1.87)

22.5
(.89)

95(3.74)

55
(2.17)

M10 Thd. 2 Places For Eye Bolts.


For Above Three Stations Type

75
(2.95)

21
(.83)

10
(.39)

32
75
(1.26) (2.95)
Pitch

72.5(2.85)

47.5
(1.87)

60
(2.36)

P
B

32(1.26)

Tank Port "T"


3/4 BSP.F Thd.

8.5(.33) Dia. Through


14(.55) C' bore 8.6(.34) Deep
4 Places

54
(2.13)
18
(.71)

100(3.94)

L2

79(3.11)

(P)

10(.39)

L1

10(.39)

Each Station

03 Series Modular Valves

Number of Station
(2-7 Stations)

Pressure Port "P"


3/4 BSP.F Thd.

Cylinder Port "A" Each Station


1/2 BSP.F Thd.

For other dimensions, refer to above Model MMC-03-T-1.

Model Numbers
MMC-03-T-2-2180
MMC-03-T-3-2180
MMC-03-T-4-2180
MMC-03-T-5-2180
MMC-03-T-6-2180
MMC-03-T-7-2180

Dimensions mm (Inches)
L1
L2
185 (7.28)
165 (6.50)
260 (10.24)
240 (9.45)
335 (13.19)
315 (12.40)
410 (16.14)
390 (15.35)
485 (19.09)
465 (18.31)
560 (22.05)
540 (21.26)

03 Series Modular Valves

Approx. Mass
kg (lbs.)
14 (30.9)
19.5 (43.0)
25 (55.1)
30.5 (67.3)
36 (79.4)
41 (90.4)

617

Mounting Bolt Kits For Modular Valves


Valves are mounted with four stud bolts. Valve combination
varies according to the circuit type. Hence, the mounting
bolt kits are available on a combination type basis.
When ordering the mounting bolt kit, be sure to give the bolt
kit model number from the table below.
Bolt Kit Composition

Model Number Designation


MBK

-03

-04

-10

Series Number

Size of
Modular Valve

Bolt Number

Design
Number

MBK : Mounting Bolt Kits


for Modular Valve

03

01, 02, 03, 04, 05


(Refer to the
following chart)

10

Design
Standard

Stud Bolt ------ 4 Pcs.


1 Set
Nut ------------- 4 Pcs.
Note: In case of bolt kit model number
having "05", four hexagon socket
head cap screws only.

Tightening Torque:

Refer to

12-15 Nm (106-133 IN. lbs.)

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard
90 ............... N. American Design Standard

Bolt Kits Selection Chart

Nut
Stud Bolt

Quantity of valves to be stacked


Model Numbers

Solenoid
Operated
Directional
Valve
(*-DSG-03)

End Plate
(MDC-03)

1
0
1
0
1
0
1
0
1
0

0
1
0
1
0
1
0
1
0
1

MBK-03-01-10*
MBK-03-02-10*
MBK-03-03-10*
MBK-03-04-10*
MBK-03-05-10*

Modular
Valve &
Connecting
Plate

Approx.
Mass
g (lbs.)

120(.26)

160(.35)

200(.44)

240(.53)

40(.09)

SOL b

Mounting
Bolt Kit

SOL a

Solenoid Operated
Directional Valve
03 Series
Modular Valves

Base Plate

Stacking Example

The solenoid operated directional valve comes with mounting bolts.

MBK-03-*-10/1090

MBK-03-05-10/1090
Socket Head Cap Screw

Stud Bolt
"B" Thd.
Both Ends

MBK-03-05-30: M6 35 Lg.
MBK-03-05-3090: 1/4-20 UNC 1-1/2 Lg.
12
(.47)

12
(.47)
A

"B" Thd.
10 Dia.
(.39)

Nut

DIMENSIONS IN
MILLIMETRES (INCHES)

13
(.51)
22
(.87)

618

Model Numbers
MBK-03-01-10
MBK-03-02-10
MBK-03-03-10
MBK-03-04-10
MBK-03-01-1090
MBK-03-02-1090
MBK-03-03-1090
MBK-03-04-1090

03 Series Modular Valves

A mm (In.)
103 ( 4.06 )
158 ( 6.22 )
213 ( 8.39 )
268 (10.55 )
103 ( 4.06 )
158 ( 6.22 )
213 ( 8.39 )
268 (10.55 )

"B" Thd.

M6

5 (.20)

1/4-20 UNC

4.76
(3/16)

3/4 Modular Valves

Model Numbers

Graphic Symbols

Page

Class

Class

Type of Modular Valve


Model Numbers

Pilot Operated Check Valves


(for "A-Line", Internal Pilot-)
Internal Drain Type)

Solenoid Controlled Pilot


Operated Directional Valve

381

Graphic Symbols

Page

626

MPA-06-*-30/3090

(S-)DSHG-06-***-*-53/5390
P

Pilot Operated Check Valves


(for "A-Line", External Pilot-)
External Drain Type)

MPA-06*-*-X-30/3090

MRP-06-*-30/3090

Pilot Operated Check Valves


(for "A-Line", External Pilot-)
Internal Drain Type)

Reducing Valves
(for "A-Line")

MPA-06*-*-Y-30/3090

620

MRA-06-*-30/3090

Reducing Valves
(for "B-Line")

620

MRB-06-*-30/3090

Throttle and Check Valves


(for "A-Line", Metre-out)

626

MPB-06*-*-Y-30/3090
Pilot Operated Check Valves
(for "A&B-Lines", Internal Pilot-)
Internal Drain Type)

626

MPW-06-*-30/3090
623

623

Mounting Bolts

Flow Control Valves

626

623

Bolt Kits

MBK-06-*-30/3090

630

Because drain ports "V" and "W" are not provided for solenoid
controlled pilot operated directional valves of Pressure Centred Type
(3H*) and models with Pilot Piston (P*), those valves cannot be
used in combination with modular valves.

MSB-06-Y-30/3090

Throttle and Check Valves


(for "A&B-Lines", Metre-out)

Pilot Operated Check Valves


(for "B-Line", External Pilot-)
External Drain Type)

Pilot Operated Check Valves


(for "B-Line", External Pilot-)
Internal Drain Type)

MSB-06-X-30/3090

Throttle and Check Valves


(for "B-Line", Metre-in)

626

MPB-06-*-30/3090

MPB-06*-*-X-30/3090

MSA-06-Y-30/3090

Throttle and Check Valves


(for "B-Line", Metre-out)

Pilot Operated Check Valves


(for "B-Line", Internal Pilot-)
Internal Drain Type)

626

623

MSA-06-X-30/3090

Throttle and Check Valves


(for "A-Line", Metre-in)

626

620

Directional Control Valves

Pressure Control Valves

Reducing Valves
(for "P-Line")

623

MSW-06-X-30/3090

Throttle and Check Valves


(for "A&B-Lines", Metre-in)

623

MSW-06-Y-30/3090

06 Series Modular Valves

619

Reducing Modular Valves


Specifications
Model Numbers

Max. Operating Pressure


MPa(PSI)

MR*-06-A-30/3090
B
MR*-06-C-30/3090
H

Max. Flow
L/min (U.S.GPM)
125 (33)

25 (3630)

500 (132)

In the pressure adjustment ranges "A" and "B", maximum flow rates are
limited by the pressure setting on the secondary side.
Referring to the secondary pressure vs. maximum flow characteristics on
the following page, use the valve at the maximum flow rate within a
zone highlighted with
.

Model Number Designation


F-

MRP

-06

-B

-30

Special Seals

Series Number

Valve Size

Pres. Adj. Range


MPa (PSI)

Design
Number

06

A : 0.7-7 (100-1020)
B: 1.5-7 (220-1020)
C: 3.5-14 (510-2030)
H: 7-21 (1020-3050)

30

F:
Special Seals for
Phosphate Ester
Type Fluids (Omit
if not required)

MRP : Reducing Valve for P-Line


MRA : Reducing Valve for A-Line
MRB : Reducing Valve for B-Line

Refer to

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard
90 ............... N. American Design Standard

Instructions

Graphic Symbols

Connect Drain Line (Y port) to oil tank independently


so as to obtain stable pressure setting. At the same time,
the solenoid controlled pilot operated directional valve
to be used in combination with this valve must be of
internal drain type (with T).
To make pressure adjustment, loosen the lock nut and
turn the pressure adjustment screw clockwise or anticlockwise. For an increase of pressure, turn the screw
clockwise. Be sure to re-tighten the lock nut firmly after
making adjustment to the pressure.

Y X B

Y X B

Y X B

MRB-06

06 Series Modular Valves

MRA-06

620

MRP-06

*
Design Standard

MODULAR VALVES
Typical Performance Characteristics
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

0.10

Pressure Drop

Pressure Drop

15
10
5
0

0.05
0
0

100

200

300

MPa
350 2.5
300 2.0

PSI
A,B&T-Line

400

200

1.0
100

500 L /min
0

20

40 60 80 100 120 U.S.GPM


Flow Rate

100
20

200

300

400

500 L /min

40 60 80 100 120 U.S.GPM


Flow Rate

F
MR*-06-B/C/H

Nominal Override Characteristics

MR*-06-A

0.8

PSI
3000
2900

0.4

Primary Pressure 25 MPa (3630 PSI)


MPa MR -06-H
*
21
20

2800

0.2
0
0
0

5
1000

10

15

20

25 MPa

2000

3000
3500 PSI
Differential Pressure
(Primary Pres. - Secondary Pres.)

Secondary Pressure

Pilot Flow

0.6
.1

0.5

Pilot Flow

U.S.GPM L /min
1.4
.35
1.2
.3
1.0
.2

1.5

06 Series Modular Valves

20

MPa
0.15

PSI

Pressure Drop at Spool Fully Open


(P-Line)

Pressure Drop

2700

19

2000

14

1900

1700

12

1000

MR*-06-B/C/H

800
700
0

Flow Rate

U.S.GPM L /min
500
120
400
100
80
300
250
66
200
125
33
90
23.8
0
0

13

1800

900

Secondary Pressure vs. Max. Flow

MR*-06-C/H

MR*-06-B

5
0

100

20

200

40

300

400

500 L/min

60 80 100 120
Flow Rate

U.S.GPM

MR*-06-A

0 0.7 1

4 MPa

100 200 300 400 500 600 PSI


Secondary Pressure

06 Series Modular Valves

621

DIMENSIONS IN
MILLIMETRES (INCHES)
130(5.12)

12
(.47)

Lock Nut
14(.55) Hex.

45
(1.77)

MRP-06
Secondary Pressure
Gauge Connection
"C" Thd.

41
(1.61)

116(4.57)

Secondary Pressure
Gauge Connection
"C" Thd.

13.5(.53) Dia. Through 6 Places

53
(2.09)

12
(.47)

View Arrow Z
3
(.12)

154(6.06)

"D" Thd. 9(.35) Deep


2 Places
Sling Fitting Screw

92
(3.62)

MRP-06-*-30/3090
MRA-06-*-30/3090
MRB-06-*-30/3090

77
(3.03)
Fully Extended 281(11.06)

Pressure Adj. Screw


14(.55) Hex.

3
(.12)

Secondary Pressure
Gauge Connection
"C" Thd.

85
(3.35)

38(1.50)

MRA-06

6
(.24)

3
(.12)

INC.

Two Locating Pins


6(.24) Dia.

Approx. Mass............ 11.1 kg (24.5 lbs.)

MRB-06

Model Numbers
MR*-06-*-30

Thread Size
"D" Thd.
"C" Thd.
M8
Rc 1/4 = 1/4 BSP.Tr

MR*-06-*-3090

5/16-18 UNC

1/4 NPT

Spare Parts List


MRP-06-*-30/3090
MRA-06-*-30/3090
MRB-06-*-30/3090

14 3 10 18 21 1 12 5

13 19 15

2 16 17 8

9 11

20

List of Seals

622

Item

Name of Parts

Part Numbers

Qty.

17

O-Ring

SO-NA-P9

18

O-Ring

SO-NB-P9

19

O-Ring

SO-NB-P14

20

O-Ring

SO-NB-P28

21

O-Ring

SO-NB-P30

Remarks

Included in Seal Kit


Kit No.: KS-MRP-06-10

06 Series Modular Valves

120
(4.72)

MODULAR VALVES

Throttle and Check Modular Valves


Specifications
Model Numbers

Max. Operating Pressure


MPa (PSI)

Max. Flow
L/min (U.S.GPM)

MSA-06-*-30/3090
MSB-06-*-30/3090
MSW-06-*-30/3090

25 (3630)

500 (132)

Model Number Designation

Special Seals
F:
Special Seals
for Phosphate
Ester Type
Fluids
(Omit if not
required)

MSW

-06

-X

-30

Series Number

Valve
Size

Direction
of Flow

Design
Number

MSA : Throttle and Check Valve


for A-Line
MSB : Throttle and Check Valve
for B-Line

Design
Standard

X : Metre-out
06

30

Refer to

Y : Metre-in

MSW : Throttle and Check Valve


for A&B-Lines

06 Series Modular Valves

F-

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard
90 ............... N. American Design Standard

Graphic Symbols

Instructions
To make flow rate adjustment, loosen lock nut and
turn the flow adjustment screw clockwise or anticlockwise. To throttle the flow, turn the screw
clockwise. Be sure to re-tighten the lock nut
firmly after the adjustment of the flow rate is
completed.

Metre-out

Metre-in

MSA-06-X

MSW-06-X

06 Series Modular Valves

MSA-06-Y

MSB-06-X

MSB-06-Y

MSW-06-Y

623

Typical Performance Characteristics


Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

Pressure Drop at Throttle Fully Open

Pressure Drop

150
100
50
0

200

MPa
2.0
1.5

B-Line: MSA-06
A-Line: MSB-06

Pressure Drop

250

Pressure Drop

PSI

1.0
P&T-Line

0.5
0
0
0

100
20

200

300

400

500 L /min

PSI
350
300
250
200
150
100
50
0

MPa
2.5
2.0
1.5
1.0
0.5
0
0

40 60 80 100 120 U.S.GPM


Flow Rate

100
20

200

300

400

500 L /min

40 60 80 100 120 U.S.GPM


Flow Rate

Metred Flow vs. Screw Position


P: Differential Pressure MPa (PSI)
P=10(1450)
P=7(1020)

U.S.GPM L /min
500
120

MPa
2.5
2.0
1.5

Flow Rate

Pressure Drop

Pressure Drop for Free Flow


PSI
350
300
250
200
150
100
50
0

Throttle Closed

1.0
0.5

Throttle Fully Open

100

200

300

400

400

80

300
P=5(730)

60

200

500 L /min

20

100

0
0

624

20

P=3(435)
P=2(290)

40

0
0

100

P=14(2030)
P=21(3050)

40 60 80 100 120 U.S.GPM


Flow Rate

06 Series Modular Valves

0
0

P=1(145)
P=0.5(70)

4
6
8 10 12 14
(Fully Open)
Turn of Flow Adj. Screw

MODULAR VALVES
MSW-06- X -30/3090
Y
12
(.47)

MSA-06- X -30/3090
Y
Fully Extended 310(12.20)

130(5.12)

12
(.47)

53
(2.09)

116
(4.57)
92
(3.62)
58
(2.28)

"D" Thd. 16(.63) Deep


2 Places
Sling Fitting Screw

13.5(.53) Dia. Through


6 Places
154(6.06)

Lock Nut
19(.75) Hex.

Fully
Extended
115.5(4.55)

Fully
Extended
115.5(4.55)

77
(3.03)

Approx. Mass............ 12 kg (26.5 lbs.)

Fully Extended 385(15.16)

120
(4.72)

Flow Adj. Screw


(for A-Line)
8(.31) Hex. INC.

For other dimensions, refer to "MSW-06" drawing left.

Flow Adj. Screw


(for B-Line)
8(.31) Hex.
INC.

MSB-06- X -30/3090
Y

85
(3.35)

Fully Extended 310(12.20)

6
(.24)

40.5
(1.59)
MSW-06-X ------ 52(2.05)
MSW-06-Y ------ 33(1.30)

Two Locating Pins


6(.24) Dia.

Model Numbers

"D" Thd.

MS*-06-*-30

DIMENSIONS IN
MILLIMETRES (INCHES)

M8

MS*-06-*-3090

5/16-18 UNC

Approx. Mass............ 12.2 kg (26.9 lbs.)

Approx. Mass............ 12 kg (26.5 lbs.)


For other dimensions, refer to "MSW-06" drawing left.

MSB-06-*-30/3090

MSA-06-*-30/3090
8

4 10 11 5

14 12

06 Series Modular Valves

Spare Parts List

13

7 14

MSW-06-*-30/3090

List of Seals

List of Seal Kits

Item

Name of Parts

Part Numbers

10

Back Up Ring

11
12

Quantity

Valve Model Numbers

MSA-06

MSB-06

MSW-06

MSA-06

SO-BB-P14

MSB-06

O-Ring

SO-NA-P14

MSW-06

O-Ring

SO-NB-P14

13

O-Ring

SO-NB-P28

14

O-Ring

SO-NB-P32

Seal Kit Numbers


KS-MSA-06-10
KS-MSW-06-10

Note: When ordering seals, please specify the seal kit number from the table right.

06 Series Modular Valves

625

Pilot Operated Check Modular Valves


Specifications
Model Numbers

Max. Operating Pressure


MPa (PSI)

Max. Flow
L/min (U.S.GPM)

MPA-06*-*-*-30/3090
MPB-06*-*-*-30/3090
MPW-06-*-30/3090

25 (3630)

500 (132)

Model Number Designation


F-

MPA

Special Seals

Series Number

F:
Special Seals
for Phosphate
Ester Type
Fluids
(Omit if not
required)

MPA : Pilot Operated


Check Valve
for A-Line
MPB : Pilot Operated
Check Valve
for B-Line
MPW : Pilot Operated
Check Valve
for A&B-Lines

-06
Valve
Size

-2

-X

-30

Port Tapping Feature


of Pilot-Drain Port 1

Cracking
Pressure
MPa (PSI)

Pilot-Drain 2
Connection

Design
Number

Design
Standard

None :
Internal PilotInternal Drain
X : External PilotExternal Drain
Y : External PilotInternal Drain

30

None : Taper Thread


2 : 0.2 (29)
06

S : Straight Thread
(Applicable only for
Japanese Std. "JIS")

4 : 0.4 (58)

1. This item applies only to External Pilot or External Drain Type.


2. Only "None: Internal Pilot-Internal Drain Type" is available for MPW (for "A&B-Lines").
3. Design Standards: None ........... Japanese Standard "JIS" and European Design Standard
90 ............... N. American Design Standard

Graphic Symbols
Pilot-Drain
Internal pilottype
Internal drain type
Model No.

Exnternal pilotExternal drain type

External pilotInternal drain type

MPA-06
P

Y X

Y X

MPA-06*-*-X

MPA-06-*

Y X

MPA-06*-*-Y

MPB-06
P

Y X

MPB-06-*

Y X

MPW-06
P

Y X

MPW-06-*

626

MPB-06*-*-X

06 Series Modular Valves

Y X

MPB-06*-*-Y

Refer to

MODULAR VALVES
Typical Performance Characteristics
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

Pressure Drop for Reversed Controlled Flow

2.0

B-Line: MPA-06
A-Line: MPB-06

200
1.0

P&T-Line

100
0

0
0
0

100
20

200

300

400

500 L /min

PSI
350
300

MPa
2.5
2.0

200
1.0
100
0

0
0

40 60 80 100 120 U.S.GPM


Flow Rate

100
20

Pressure Drop for Free Flow


400
300

MPa
3.0

PSI
600

2.0

200
1.0

MP*-06-4

100
0

MP*-06-2

0
0
0

100
20

200
40

60

300

400

300

400

500 L /min

40 60 80 100 120 U.S.GPM


Flow Rate

Min. Pilot Pressure

500 L /min

80 100 120 U.S.GPM

Min. Pilot Pressure (PP)

Pressure Drop

PSI

200

MPa
4.5
4.0

PP

500
400
300

P1

P2

3.0
2.0

200

MP*-06-4

1.0

MP*-06-2

100
0

0
0

Flow Rate
0

06 Series Modular Valves

10

15

20

25 MPa

1000 2000 3000 PSI


3500
Supply Pressure (P2)

06 Series Modular Valves

MPa
2.5
P

PSI
350
300

Pressure Drop

Pressure Drop

Pressure Drop

627

MPA-06-*-30/3090 Internal PilotMPB-06-*-30/3090 Internal Drain Type


MPW-06-*-30/3090

12
(.47)

130(5.12)

12
(.47)

53
(2.09)

116
(4.57)
92
(3.62)

"D" Thd. 16(.63) Deep


2 Places
Sling Fitting Screw

DIMENSIONS IN
MILLIMETRES (INCHES)

154(6.06)

13.5(.53) Dia. Through


6 Places

40.5
77
(1.59) (3.03)
235(9.25)

Model Numbers

85
(3.35)

120(4.72)

MP*-06-*-30
MP*-06-*-3090

6
(.24)

Two Locating Pins


6(.24) Dia.

"D" Thd.
M8
5/16-18 UNC

Approx. Mass............ 11.6 kg (25.6 lbs.)

MPA-06*-*-X-30/3090 External Pilot-

External Drain Type

40.5
(1.59)

120(4.72)

285
(11.22)

58
(2.28)

Pilot Port "C" Thd.

23(.91)

63(2.48)

Drain Port "C" Thd.

Approx. Mass............ 13 kg (28.7 lbs.)

MPA-06*-*-Y-30/3090 External Pilot-

Model Numbers

Internal Drain Type


Pilot Port "C" Thd.

120(4.72)
58
(2.28)

52
(2.05)

40.5
(1.59)

253
(9.96)

MPA-06-*-*-30

Thread Size
"C" Thd.
Rc 3/8 = 3/8 BSP. Tr

MPA-06-*-*-3090

3/8 NPT

MPA-06S-*-*-30

G 3/8

Approx. Mass............ 11.6 kg (25.6 lbs.)


For other dimensions, refer to "Internal pilot-Internal drain type" drawing above.

MPB-06*-*-X-30/3090 External Pilot-

External Drain Type

120(4.72)
Pilot Port "C" Thd.

90.5
(3.56)

58
(2.28)

285
(11.22)

63(2.48)

23(.91)

Drain Port "C" Thd.

Approx. Mass............ 13 kg (28.7 lbs.)

MPB-06*-*-Y-30/3090 External Pilot-

Model Numbers

Internal Drain Type

120(4.72)
58.5
(2.30)

58
(2.28)
52
(2.05)

Pilot Port "C" Thd.

253
(9.96)

MPB-06-*-*-30

Rc 3/8 = 3/8 BSP. Tr

MPB-06-*-*-3090

3/8 NPT

MPB-06S-*-*-30

G 3/8

Approx. Mass............ 11.6 kg (25.6 lbs.)

For other dimensions, refer to "Internal pilot-Internal drain type" drawing above.

628

Thread Size
"C" Thd.

06 Series Modular Valves

MODULAR VALVES
Spare Parts List
Internal PilotInternal Drain Type
13

10

12

13

MPB-06-*-30/3090

MPA-06-*-30/3090

MPW-06-*-30/3090

External PilotExternal Drain Type


1

3 15 18 11 14 19 16 17

F
MPB-06*-*-X-30/3090

06 Series Modular Valves

MPA-06*-*-X-30/3090
External PilotInternal Drain Type
1

14 17

MPA-06*-*-Y-30/3090

MPB-06*-*-Y-30/3090

List of Seals

List of Seal Kits


Quantity

Item

Name of Parts

Part Numbers

10

O-Ring

SO-NB-P14

Valve Model Numbers

Internal Pilot- External Pilot- External PilotInternal Drain External Drain Internal Drain

MPA-06-*

MPB-06-*

Seal Kit Numbers


KS-MPA-06-10

MPW-06-*

11

O-Ring

SO-NA-P26

12

O-Ring

SO-NB-P28

MPA-06*-*-X

13

O-Ring

SO-NB-P32

MPB-06*-*-X

14

O-Ring

SO-NB-P36

MPA-06*-*-Y

Note: When ordering seals, please specify the seal kit number from the table right.

06 Series Modular Valves

MPB-06*-*-Y

KS-MPA-06-X-10
KS-MPA-06-Y-10

629

Mounting Bolt Kits For Modular Valves


Valves are mounted with six stud bolts. Valve combination
varies according to the circuit type. Hence, the mounting
bolt kits are available on a combination type basis. When
ordering the mounting bolt kit, be sure to give the bolt kit
model number from the table below.

Model Number Designation


MBK

-06

-04

-30

Series Number

Size of Modular Valve

Bolt Number

Design Number

Design Standard

MBK : Mounting Bolt Kits


for Modular Valves

06

01, 02, 03, 04

30

None : Japanese Standard "JIS" and


European Design Standard
90 : N.American Design Standard

Bolt Kit Composition


Stud Bolt ------ 6 Pcs.
Nut ------------- 6 Pcs.

Bolt Kits Selection Chart


Quantity of Valves to be Stacked
Bolt Kit Model
Numbers

Sol. Cont. Pilot Operated


Directional Valves
(*-DSHG-06)

Modular
Valve

Approx.
Mass
kg (lbs.)

MBK-06-01-30*

1.1(2.4)

MBK-06-02-30*

1.5(3.3)

MBK-06-03-30*

2.0(4.4)

MBK-06-04-30*

2.4(5.3)

1 Set

Tightening Torque:
50-60 Nm (443-531 in. lbs.)
Nut

Mounting
Bolt Kits

Stud Bolt
SOL a

SOL b
APB

Solenoid Controlled
Pilot Operated
Directional Valve

06 Series
Modular Valves

Stacking Example
MBK-06-*-30/3090
Stud Bolt

DIMENSIONS IN
MILLIMETRES (INCHES)

"B" Thd.
Both Ends

19
(.75)

19
(.75)
A

Model Numbers
MBK-06-01
MBK-06-02
MBK-06-03
MBK-06-04

A mm (in.)
161 ( 6.34 )
246 ( 9.69 )
331 ( 13.03 )
416 ( 16.38 )

Nut
"B" Thd.
18 Dia.
(.71)

Model Numbers
MBK-06-*-30
MBK-06-*-3090

20
(.79)

30
(1.18)

630

06 Series Modular Valves

"B" Thd.
M12
1/2-13 UNC

C
10 (.39)
9.5 (3/8)

MODULAR VALVES
Mounting Surface Dimensions for 3/4 Modular Valve
When mounting 06 series modular valve, be sure to use a sub-plate for
3/4 solenoid controlled pilot operated directional valves.
Name

Sub-plate Model Number

Page

Sub-plate for 3/4 Solenoid


Controlled Pilot Operated
Directional Valves

DHGM-06*-50/5080/5090

402

Also, when no sub-plates are used, be sure to use the following mounting surface.

156(6.14)
130.2(5.13)

12.5
(.49)

112.7(4.44)
100.8(3.97)
94.5(3.72)
77(3.03)

29.5
(1.16)
T

06 Series Modular Valves

116(4.57)

4.8
(.19)
A

17.5
(.69)

19.1
(.75)
74.6(2.94)

17.5
(.69)

73.1(2.88)

92.1(3.63)

Min. Pitch : 125(4.92)

11(.43) Dia. (Max.)


2 Places

53.2
(2.09)
29.4
(1.16)

"C" Thd. 24(.94) Deep


6 Places

12
(.47)

23(.91) Dia. (Max.)


4 Places

7(.28) Dia. 8(.31) Deep


2 Places for Locating Pins

P
Y

Design Std.
Japanese std. "JIS" and
European Design Std.
N. American Design Std.

"C" Thd.
M12
1/2-13 UNC

06 Series Modular Valves

631

632

1 14 Modular Valves

Model Numbers

Graphic Symbols

Page

Class

Class

Type of Modular Valve


Model Numbers

Pilot Operated Check Valves


(for "A-Line", Internal Pilot-)
Internal Drain Type)

Solenoid Controlled Pilot


Operated Directional Valve

381

Graphic Symbols

Page

640

MPA-10-*-30/3090

(S-)DSHG-10-***-*-43/4390
P

Pilot Operated Check Valves


(for "A-Line", External Pilot-)
External Drain Type)

MPA-10*-*-X-30/3090

MRP-10-*-30/3090

Reducing Valves
(for "A-Line")

Pilot Operated Check Valves


(for "A-Line", External Pilot-)
Internal Drain Type)

634

MRA-10-*-30/3090

Reducing Valves
(for "B-Line")

634

MRB-10-*-30/3090

Throttle and Check Valves


(for "A-Line", Metre-out)

MPB-10-*-30/3090
Pilot Operated Check Valves
(for "B-Line", External Pilot-)
External Drain Type)

640

637

Throttle and Check Valves


(for "A-Line", Metre-in)

MPB-10*-*-Y-30/3090

640

637
Pilot Operated Check Valves
(for "A&B-Lines", Internal Pilot-)
Internal Drain Type)

640

637

Mounting Bolts

MPW-10-*-30/3090
637

MSB-10-X-30/3090

Bolt Kits

MBK-10-*-10/1090

644

Because drain ports "V" and "W" are not provided for solenoid
controlled pilot operated directional valves of Pressure Centred Type
(3H*) and models with Pilot Piston (P*), those valves cannot be
used in combination with modular valves.

MSB-10-Y-30/3090

Throttle and Check Valves


(for "A&B-Lines", Metre-out)

640

MPB-10*-*-X-30/3090

MSA-10-Y-30/3090

Flow Control Valves

Pilot Operated Check Valves


(for "B-Line", Internal Pilot-)
Internal Drain Type)

Pilot Operated Check Valves


(for "B-Line", External Pilot-)
Internal Drain Type)

Throttle and Check Valves


(for "B-Line", Metre-in)

640

MPA-10*-*-Y-30/3090

MSA-10-X-30/3090

Throttle and Check Valves


(for "B-Line", Metre-out)

640

634

Directional Control Valves

Pressure Control Valves

Reducing Valves
(for "P-Line")

637

MSW-10-X-30/3090

Throttle and Check Valves


(for "A&B-Lines", Metre-in)

637

MSW-10-Y-30/3090

10 Series Modular Valves

633

Reducing Modular Valves


Specifications
Model Numbers

Max. Operating Pressure


MPa(PSI)

MR*-10-A-30/3090
B
MR*-10-C-30/3090
H

Max. Flow
L/min (U.S.GPM)
250 (66)

25 (3630)

800 (211)

In the pressure adjustment ranges "A" and "B", maximum flow rates are
limited by the pressure setting on the secondary side.
Referring to the secondary pressure vs. maximum flow characteristics on
the following page, use the valve at the maximum flow rate within a
zone highlighted with
.

Model Number Designation


FSpecial Seals
F:
Special Seals for
Phosphate Ester
Type Fluids (Omit
if not required)

MRP
Series Number

-10

-B

-30

Valve Size

Pres. Adj. Range


MPa (PSI)

Design
Number

10

A : 0.7-7 (100-1020)
B: 1.5-7 (220-1020)
C: 3.5-14 (510-2030)
H: 7-21 (1020-3050)

30

MRP : Reducing Valve for P-Line


MRA : Reducing Valve for A-Line
MRB : Reducing Valve for B-Line

Refer to

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard
90 ............... N. American Design Standard

Instructions

Graphic Symbols

Connect Drain Line (Y port) to oil tank independently


so as to obtain stable pressure setting. At the same time,
the solenoid controlled pilot operated directional valve
to be used in combination with this valve must be of
internal drain type (with T).
To make pressure adjustment, loosen the lock nut and
turn the pressure adjustment screw clockwise or anticlockwise. For an increase of pressure, turn the screw
clockwise. Be sure to re-tighten the lock nut firmly after
making adjustment to the pressure.

Y X B

Y X B

Y X B

MRB-10

10 Series Modular Valves

MRA-10

634

MRP-10

*
Design Standard

MODULAR VALVES
Typical Performance Characteristics
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

Pressure Drop at Spool Fully Open


(P-Line)

Pressure Drop
MPa
0.4

40

A,B&T-Line

0.2

Pressure Drop

20

MPa
2.5

300

2.0

0
0
0

200
50

400

600

100

150

800 L /min

200

1.5
1.0

100

200 U.S.GPM

Flow Rate

0.5
0

200

400

50

100
150
Flow Rate

Pilot Flow
U.S.GPM L /min
2.0
.5
1.8
.4

1.6

MR*-10-B/C/H

Primary Pressure 25 MPa (3630 PSI)

Pilot Flow

1.2

MR*-10-A

0.8

0.4
0.2
0
0

10

15

20

25 MPa

PSI
3000
3500
Differential Pressure
(Primary Pres. - Secondary Pres.)

1000

2000

Secondary Pressure

0.6
.1

PSI
3000
2900
2800
2700

MPa MR -10-H
*
21

2000
1900

14

1000
900

100
90

20
19
MR*-10-C/H

13
MR*-10-A

6
MR*-10-A

0.7

Flow Rate

U.S.GPM L /min
800
200
700
175
600
150
500

100

400

75
66
47.6
25

300
250
180
100
0

0
0

200
50

400

600

100
150
Flow Rate

800 L/min
200 U.S.GPM

MR*-10-B

MR*-10-A

0 0.7 1
0

MR*-10-B/C/H

0.6

Secondary Pressure vs. Max. Flow

125

200 U.S.GPM

1.0
.2

800 L /min

Nominal Override Characteristics

1.4
.3

600

10 Series Modular Valves

350

PSI

Pressure Drop

PSI
60

4 MPa

100 200 300 400 500 600 PSI


Secondary Pressure

10 Series Modular Valves

635

MRP-10-*-30/3090
MRA-10-*-30/3090
MRB-10-*-30/3090

DIMENSIONS IN
MILLIMETRES (INCHES)

View Arrow Z
205(8.07)

MRP-10

7
(.28)

Secondary Pressure
Gauge Connection
"C" Thd.

Pressure Adj. Screw


14(.55) Hex.

INC.

230.5(9.07)

75
(2.95)

62
(2.44)

"D"Thd.16(.63)Deep
2 Places
Sling Fitting Screw

Lock Nut
14(.55) Hex.

114
(4.49)
322.5(12.70)

45(1.77)

Secondary Pressure
Gauge Connection
"C" Thd.

42
(1.65)

76
(2.99)

205(8.07)
7
(.28)

190.5
(7.50)

6
(.24)

MRB-10

159
(6.26)

Secondary Pressure
Gauge Connection
"C" Thd.

120(4.72)

205(8.07)

7
(.28)

MRA-10

199(7.83)

20
(.79)

20
(.79)

Fully Extended
99(3.90)

21.5(.85) Dia. Through


6 Places

Two Locating Pins


6(.24) Dia.

Approx. Mass............ 36.6 kg (80.7 lbs.)


Model Numbers
MR*-10-*-30
MR*-10-*-3090

Thread Size
"D" Thd.
"C" Thd.
M8
Rc 1/4 = 1/4 BSP.Tr
1/4 NPT

5/16-18 UNC

Spare Parts List


MRP-10-*-30/3090
MRA-10-*-30/3090
MRB-10-*-30/3090

4 14 18

11

12

21 16

13
10
5
17
9
Y

18
11
6

21

2 19 22 20

7
8
15

List of Seals

636

Section Y-Y

Item

Name of Parts

Part Numbers

Qty.

17

O-Ring

SO-NA-P9

18

O-Ring

SO-NB-P9

19

O-Ring

SO-NB-P16

20

O-Ring

SO-NB-P40

21

O-Ring

SO-NB-P44

Remarks

Included in Seal Kit


Kit No.: KS-MRP-10-10

10 Series Modular Valves

MODULAR VALVES

Throttle and Check Modular Valves


Specifications
Model Numbers

Max. Operating Pressure


MPa (PSI)

Max. Flow
L/min (U.S.GPM)

MSA-10-*-30/3090
MSB-10-*-30/3090
MSW-10-*-30/3090

25 (3630)

800 (211)

Model Number Designation

Special Seals
F:
Special Seals
for Phosphate
Ester Type
Fluids
(Omit if not
required)

MSW

-10

-X

-30

Series Number

Valve
Size

Direction
of Flow

Design
Number

MSA : Throttle and Check Valves


for A-Line
MSB : Throttle and Check Valves
for B-Line

Design
Standard

X : Metre-out
10

30

10 Series Modular Valves

F-

Refer to

Y : Metre-in

MSW : Throttle and Check Valves


for A&B-Lines

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard
90 ............... N. American Design Standard

Graphic Symbols

Instructions
To make flow rate adjustment, loosen the lock nut
and turn the flow adjustment screw clockwise or
anti-clockwise. To throttle the flow, turn the screw
clockwise. Be sure to re-tighten the lock nut firmly
after the adjustment of the flow rate is completed.

Metre-out

Metre-in

MSA-10-X

MSW-10-X

10 Series Modular Valves

MSA-10-Y

MSB-10-X

MSB-10-Y

MSW-10-Y

637

Typical Performance Characteristics


Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

Pressure Drop for Free Flow

Pressure Drop
B-Line: MSA-10
A-Line: MSB-10

0.6
0.4

P&T-Lines

0.2
0
0
0

200
50

400

600

100
150
Flow Rate

800 L /min

100
80
60
40
20
0

MPa
0.8

250

Pressure Drop

Pressure Drop

PSI

PSI

200

MPa
2.0
1.5

150

1.0

100
0.5

50

Throttle Fully Open

200 U.S.GPM

Throttle Closed

200

50

400

600

100
150
Flow Rate

800 L /min
200 U.S.GPM

Metred Flow vs. Screw Position


Pressure Drop at Throttle Fully Open

200
150

1.5
1.0

100
50
0

0.5
0
0
0

638

P: Differential Pressure MPa (PSI)

U.S.GPM L /min
800
200
700
175
600
150
500
125
400
100

MPa
2.0

Flow Rate

250

Pressure Drop

PSI

200
50

400

600

100
150
Flow Rate

800 L /min
200 U.S.GPM

75

300

50

200

25

100
0
0

P=25(3630)
P=14(2030)
P=10(1450)
P=7(1020)

P=5(730)
P=3(435)
P=2(290)
P=1(145)

10 Series Modular Valves

P=0.5(70)

8 10 12 14 15.3
(Fully Open)
Turn of Flow Adj. Screw

MODULAR VALVES
MSW-10- X -30/3090
Y

DIMENSIONS IN
MILLIMETRES (INCHES)

Lock Nut
22(.87) Hex.

230.5(9.07)

Flow Adj. Screw


(for A-Line)
10(.39) Hex.

76
(2.99)

Fully Extended
103(4.06)

Fully Extended
103(4.06)

Approx. Mass............ 35 kg (77.2 lbs.)

INC.

Flow Adj. Screw


(for B-Line)
10(.39) Hex.

For other dimensions, refer to "MSW-10" drawing left.

114
(4.49)

MSB-10- X -30/3090
Y

Fully Extended 436(17.17)

205
(8.07)

Fully Extended 378(14.88)

"D" Thd. 16(.63) Deep


2 Places
Sling Fitting Screw

T
X

INC.

21.5(.85) Dia. Through


6 Places

190.5(7.50)

90
(3.54)

159(6.26)

199(7.83)

20
(.79)

20
(.79)

MSA-10- X -30/3090
Y

Fully Extended 378(14.88)

6
(.24)

120
(4.72)

45
(1.77)

MSW-10-X ------ 75(2.95)


MSW-10-Y ------ 45(1.77)

Two Locating Pins


6(.24) Dia.
X

Model Numbers

"D" Thd.

MS*-10-*-30

M8

MS*-10-*-3090

5/16-18 UNC

Approx. Mass............ 35.7 kg (78.7 lbs.)

Approx. Mass............ 35 kg (77.2 lbs.)


For other dimensions, refer to "MSW-10" drawing left.

4 10 12 9

11

10 Series Modular Valves

Spare Parts List


MSB-10-*-30/3090

MSA-10-*-30/3090
1

5 14

8 13

MSW-10-*-30/3090

List of Seals

List of Seal Kits

Item

Name of Parts

Part Numbers

10

Back Up Ring

11

Quantity

Valve Model Numbers

MSA-10

MSB-10

MSW-10

MSA-10

SO-BB-P20

MSB-10

O-Ring

SO-NB-P16

MSW-10

12

O-Ring

SO-NA-P20

13

O-Ring

SO-NB-P40

14

O-Ring

SO-NB-P44

Seal Kit Numbers


KS-MSA-10-10
KS-MSW-10-10

Note: When ordering seals, please specify the seal kit number from the table right.

10 Series Modular Valves

639

Pilot Operated Check Modular Valves


Specifications
Model Numbers

Max. Operating Pressure


MPa (PSI)

Max. Flow
L/min (U.S.GPM)

MPA-10*-*-*-30/3090
MPB-10*-*-*-30/3090
MPW-10-*-30/3090

25 (3630)

800 (211)

Model Number Designation


F-

MPA

Special Seals

Series Number

F:
Special Seals
for Phosphate
Ester Type
Fluids
(Omit if not
required)

MPA : Pilot Operated


Check Valve
for A-Line
MPB : Pilot Operated
Check Valve
for B-Line
MPW : Pilot Operated
Check Valve
for A&B-Lines

-10
Valve
Size

-2

Port Tapping Feature


of Pilot-Drain Port 1

Cracking
Pressure
MPa (PSI)

-X
Pilot-Drain
Connection

None :
Internal PilotInternal Drain
X : External PilotExternal Drain
Y : External PilotInternal Drain

None : Taper Thread


2 : 0.2 (29)
10

S : Straight Thread
(Applicable only for
Japanese Std. "JIS")

4 : 0.4 (58)

1. This item applies only to External Pilot or External Drain Type.


2. Only "None: Internal Pilot-Internal Drain Type" is available for MPW (for "A&B-Lines").
3. Design Standards: None ........... Japanese Standard "JIS" and European Design Standard
90 ............... N. American Design Standard

Graphic Symbols
Pilot-Drain
Internal PilotExnternal PilotExternal Pilottype
Internal Drain Type External Drain Type Internal Drain Type
Model No.

MPA-10
P

Y X

Y X

MPA-10*-*-X

MPA-10-*

Y X

MPA-10*-*-Y

MPB-10
P

Y X

Y X

MPW-10
P

Y X

MPW-10-*

640

MPB-10*-*-X

MPB-10-*

10 Series Modular Valves

Y X

MPB-10*-*-Y

-30

Design
Number

Design
Standard

30

Refer to

MODULAR VALVES
Typical Performance Characteristics
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

P
B-Line: MPA-10
A-Line: MPB-10

1.5
1.0

100
0

P&T-Line

0.5

MPa
1.5

PSI
200

1.0
100

0.5
0

0
0

200
50

400

600

100 150
Flow Rate

800 L /min

50

200 U.S.GPM

Pressure Drop for Free Flow

P
Pressure Drop

1.5

MP*-10-4

0.5
0

MP*-10-2

0
0

200
50

400

600

100 150
Flow Rate

800 L /min

Min. Pilot Pressure (PP)

800 L /min

600

100 150
Flow Rate

200 U.S.GPM

MPa
5.0

PSI

1.0
100

400

Min. Pilot Pressure

MPa
350 2.5
300 2.0
PSI

200

200

700
600

PP

4.0
3.0

400

P1

P2

2.0
200

MP*-10-4

1.0
0

MP*-10-2

200 U.S.GPM

10

1000

15

20

25 MPa

2000

3000
PSI
3500
Supply Pressure (P2)

In case of 500 L/min (132 U.S.GPM) or more.

10 Series Modular Valves

10 Series Modular Valves

250
200

MPa
2.0

Pressure Drop

Pressure Drop

PSI

Pressure Drop for Reversed Controlled Flow

Pressure Drop

641

20
(.79)

21.5(.85) Dia. Through


6 Places

76
(2.99)

"D" Thd. 16(.63) Deep


2 Places
Sling Fitting Screw
T
X

45
(1.77)

114
(4.49)
320(12.60)

Model Numbers

120
(4.72)

205(8.07)

DIMENSIONS IN
MILLIMETRES (INCHES)

230.5(9.07)
190.5(7.50)

199
(7.83)
159
(6.26)

20
(.79)

MPA-10-*-30/3090 Internal PilotMPB-10-*-30/3090 Internal Drain Type


MPW-10-*-30/3090

MP*-10-*-30

6
(.24)

MP*-10-*-3090
Two Locating Pins
6(.24) Dia.

"D" Thd.
M8
5/16-18 UNC

Approx. Mass............ 36.5 kg (80.5 lbs.)

MPA-10*-*-X-30/3090 External Pilot-

External Drain Type


205(8.07)

364
(14.33)

45
(1.77)

90
(3.54)

Pilot Port "C" Thd.

50(1.97)

90(3.54)

Drain Port "C" Thd.

Approx. Mass............ 38 kg (83.8 lbs.)


Model Numbers

MPA-10*-*-Y-30/3090 External Pilot-

Internal Drain Type

324
(12.76)

205(8.07)
Pilot Port "C" Thd.

90
(3.54)

75
(2.95)

45
(1.77)

MPA-10-*-*-30

Thread Size
"C" Thd.
Rc 3/8 = 3/8 BSP. Tr

MPA-10-*-*-3090

3/8 NPT

MPA-10S-*-*-30

G 3/8

Approx. Mass............ 36.5 kg (80.5 lbs.)


For other dimensions, refer to "Internal pilot-Internal drain type" drawing above.

MPB-10*-*-X-30/3090 External Pilot-

External Drain Type

205(8.07)
Pilot Port "C" Thd.

90
(3.54)

89
(3.50)

364
(14.33)

90(3.54)

50(1.97)

Drain Port "C" Thd.

Approx. Mass............ 38 kg (83.8 lbs.)

MPB-10*-*-Y-30/3090 External Pilot-

Model Numbers

Internal Drain Type

205(8.07)
49
(1.93)

324
(12.76)

75
(2.95)

Pilot Port "C" Thd.

90
(3.54)

MPB-10-*-*-30

Rc 3/8 = 3/8 BSP. Tr

MPB-10-*-*-3090

3/8 NPT

MPB-10S-*-*-30

G 3/8

Approx. Mass............ 36.5 kg (80.5 lbs.)

For other dimensions, refer to "Internal pilot-Internal drain type" drawing above.

642

Thread Size
"C" Thd.

10 Series Modular Valves

MODULAR VALVES
Spare Parts List
Internal PilotInternal Drain Type
8 13 5

10

4 1

9 12

MPA-10-*-30/3090

MPB-10-*-30/3090

MPW-10-*-30/3090

External PilotExternal Drain Type


13

3 15 19 20 11 14 17 16 18

F
MPB-10*-*-X-30/3090
10 Series Modular Valves

MPA-10*-*-X-30/3090

External PilotInternal Drain Type


13

3 14 17 18

MPA-10*-*-Y-30/3090

MPB-10*-*-Y-30/3090

List of Seals

List of Seal Kits


Quantity

Item

Name of Parts

Part Numbers

10

O-Ring

SO-NB-P16

Valve Model Numbers

Internal Pilot- External Pilot- External PilotInternal Drain External Drain Internal Drain

MPA-10-*

MPB-10-*

Seal Kit Numbers


KS-MPA-10-10

MPW-10-*

11

O-Ring

SO-NB-P34

12

O-Ring

SO-NB-P40

MPA-10*-*-X

13

O-Ring

SO-NB-P44

MPB-10*-*-X

14

O-Ring

SO-NB-P46

Note: When ordering seals, please specify the seal kit number from the table right.

10 Series Modular Valves

MPA-10*-*-Y
MPB-10*-*-Y

KS-MPA-10-X-10
KS-MPA-10-Y-10

643

Mounting Bolt Kits For Modular Valves


Valves are mounted with six stud bolts. Valve combination
varies according to the circuit type. Hence, the mounting
bolt kits are available on a combination type basis. When
ordering the mounting bolt kit, be sure to give the bolt kit
model number from the table below.

Model Number Designation


MBK

-10

-04

-10

Series Number

Size of Modular Valve

Bolt Number

Design Number

Design Standard

MBK : Mounting Bolt Kits


for Modular Valves

10

01, 02, 03, 04

10

None : Japanese Standard "JIS" and


European Design Standard
90 : N.American Design Standard

Bolt Kit Composition


Stud Bolt ------ 6 Pcs.
Nut ------------- 6 Pcs.

Bolt Kits Selection Chart


Quantity of Valves to be Stacked
Model Numbers

Sol. Cont. Pilot Operated


Directional Valves
(*-DSHG-10)

Modular
Valve

Approx.
Mass
kg (lbs.)

MBK-10-01-10*

3.9 (8.6)

MBK-10-02-10*

5.7 (12.6)

MBK-10-03-10*

7.4 (16.3)

MBK-10-04-10*

9.2 (20.3)

1 set

Tightening Torque:
150-170 Nm (1330-1505 in. lbs.)
Nut
Stud Bolt
SOL a

Mounting
Bolt Kits

SOL b
APB

Solenoid Controlled
Pilot Operated
Directional Valve

10 Series
Modular Valves

Stacking Example
MBK-10-*-10/1090
Stud Bolt

DIMENSIONS IN
MILLIMETRES (INCHES)

"B" Thd.
Both Ends

28
(1.10)

28
(1.10)
A

Bolt Numbers
MBK-10-01
MBK-10-02
MBK-10-03
MBK-10-04

A mm (in.)
217 ( 8.54 )
337 ( 13.27 )
457 ( 17.99 )
577 ( 22.72 )

Nut
"B" Thd.
30 Dia.
(1.18)

Model Numbers
MBK-10-*-10
MBK-10-*-1090

28
(1.10)
42
(1.65)

644

10 Series Modular Valves

"B" Thd.
M20
3/4-10 UNC

C
17 (.67)
15.9 (5/8)

MODULAR VALVES
Mounting Surface Dimensions for 1-1/4 Modular Valve
When mounting 10 series modular valve, be sure to use a sub-plate for 1-1/4
solenoid controlled pilot operated directional valves.
Name

Sub-plate Model Number

Page

Sub-plate for 1-1/4 Solenoid


Controlled Pilot Operated
Directional Valves

DHGM-10*-40/4080/4090

403

When no sub-plates are used, be sure to use the following mounting surface.

234(9.21)
190.5(7.50)

21.8
(.86)

168.3(6.63)

147.6(5.81)
114.3(4.50)
82.5
(3.25)
76.2
(3.00)
41.3
(1.63)

P
Y

10 Series Modular Valves

20.1
(.79)

11(.43) Dia. (Max.)


2 Places

199
(7.83)

35
(1.38)

123.8(4.87)

130.2(5.13)

158.8(6.25)

Min. Pitch : 210(8.27)

"C" Thd. 35(1.38) Deep


6 Places

7(.28) Dia. 8(.31) Deep


2 Places for Locating Pins

44.5
(1.75)

37.5(1.48) Dia. (Max.)


4 Places

Design Std.

"C" Thd.

Japanese Std. "JIS" and


European Design Std.

M20

N. American Design Std.

3/4-10 UNC

10 Series Modular Valves

645

646

10 Series Modular Valves

LOGIC VALVES

Graphic
Symbols

Valve Type

Rated Flow

Maximum
Operating
Pressure
MPa
(PSI)

.5
1

1
3

2
5

3
10

10

20 30 50

20 30

50

100

U.S.GPM
1500
200 300 500 1000

100 200 300 500

1000

Page

3000 6000
L/min

Directional Control
Logic Valves
31.5
(4570)

Directional and Flow


Control Logic Valves

Solenoid Operated
Directional Control
Logic Valves

LD

16

25

32 40

50 63 80 100

650

50 63

651

31.5
(4570)
Y

LDS

25 32 40

B
A

Relief Logic Valves

31.5
(4570)

LB

16

25

32

50

652

LBS

16

25

32

50

653

Solenoid Controlled
Relief Logic Valves

31.5
(4570)
Y

X
B

Consult Yuken when detailed material such as dimensions figures is required.

647

Logic Valves
Yuken Logic Valves comprise cartridge typed elements and covers
with pilot passages. Various types may be combined for direction,
flow rate and pressure control.
Yuken Logic Valves can be incorporated in manifold blocks to form
optimum integrated hydraulic circuits and compact hydraulic power
units. Being a poppet type, the elements permit high-pressure, high
flow rates, high speed and shockless shifting with low pressure drop.
Typical applications include steel mill machines, injection moulding
machines, machine tools and so on. In addition, Yuken Logic Valves
cavity specifications conform to ISO standards.

Features
Multifunction performance in terms of direction, flow and pressure can
be obtained by combining elements and covers.
Poppet-type elements virtually eliminate internal leakage and hydraulic
locking. Because there are no overlaps, response times are very high,
permitting high-speed shifting.
For high pressure, large capacity systems, optimum performance is
achieved with low pressure losses.
Since the logic valves are directly incorporated in cavities provided in
blocks, the system is free from problems related to piping such as oil
leakage, vibration and noise, and higher reliability is achieved.
Multi-function logic valves permit compact integrated hydraulic
systems which reduce manifold dimensions and mass and achieve lower
cost conventional types.

648

Logic Valves

LOGIC VALVES
Structure and Functions
As shown below, a logic valve consists of a cover, a sleeve, a poppet and a spring incorporated in a block. Although it is a
simple two-port valve designed to open and close the poppet in accordance with the pressure signals from the pilot line,
it serves as a multifunctional valve for controlling the direction, flow and pressure by controlling the pressure signals.
Standard covers have several pressure signal ports (pilot ports) and control valves for control purposes are available.
The covers are spigot mounted. There is no risk of oil leakage.
Relief Logic Valve (LB)

Basic Structure

Directional Control Logic Valve (LD)

Cover

Spring
B

Sleeve

X
Poppet
B

Poppet with
cushion
Ratio
of
poppet
area

Poppet without
cushion

AA100
AB 50%LDLDS
4.2%LBLBS
AX 150%LDLDS
104.2%LBLBS

Solenoid Controlled Relief Logic Valve (LBS)


Solenoid Operated Directional
Logic Valve (LDS)

Directional & Flow Control Logic Valve


(LD- - -S-1/2/3)

G
X
B

X
B

B
A

Functions, working area ratios and features


Function

Direction

Graphic Symbols

Logic Valves

Working area ratio


(AA : AB)

Features
Poppet shape
Without cushion (LD/LDS- - ): high-speed shift
With cushion (LD/LDS- - -S): Shockless shift
No leakage between port A and B
Flow A to B and B to A are possible
Response time and shock can be adjusted by orifice selection.

B
A

2:1
Poppet shape
With cushion (LD- - -S-1/2/3): flow control.
Direction
and Flow

No leakage between port A and B

Flow A to B only is possible.


Response time and shock can be adjusted by orifice selection.

Relief

24 : 1

Remote and unloading control is possible with vent circuit (LB- - ).


Two or three pressure controls are possible in combination of solenoid
operated directional valve and pilot relief valve (LBS- - ).

Logic Valves

649

Directional Control / Directional & Flow Control Logic Valves


These valves are 2-way directional valves designed to
open and close the circuits in accordance with pressure
signals from the pilot lines. They are used as
multifunctional valves for controlling flow directions or
flow directions and rates.
Standard covers provided with a choice of several control
valves are available so that optimum valves can be
selected for control purposes.

LD-32

LD-80

Specifications
Model
No.

Max.
Rated Flow
Operating
L/min
Pressure
(U.S.GPM)
MPa (PSI)

Cracking
Pressure
MPa (PSI)

Ratio of
Poppet
Area

Approx.
Mass
kg(lbs.)

LD-16

130 (34.3)

1.6 (3.5)

LD-25

350 (92.5)

3.0 (6.6)

LD-32

500 (132)

List of Cover Types


Cover Type
Designation

Standard
(None)

5.3 (11.7)
2:1
Refer
to
LD-40 850 (225)
(Annular 9.1 (20.1)
31.5 (4570) Model No.
area
LD-50 1400 (370)
14.8 (32.6)
Designation
50%)
LD-63 2100 (555)
29.8 (65.7)
LD-80 3400 (898)

48 (106)

LD-100 5500 (1453)

86 (190)

Note: The rated flow is values with a pressure drop of 0.3 MPa
(44 PSI) [fluid viscosity 35 mm2/s (164 SSU)].

Graphic
Symbols

X
B
A

Directional
Control

With
Check
Valve
(4)

S
X

Z1
B
A

Model Number Designation


LD - 32 - 05 - S - 1 - X 05 - 12
Design number
LD-16, 25, 32, 40, 50, 63...12
LD-80, 100...11
Designation of orifice
Location of orifice
(see the table right)
None: no orifice
X: Pilot port X
Z1: Pilot port Z1
S: Port leading to spring
Cover type (See the table right)
None, 1, 2, 3, 4, 5
Poppet shape
None: Without cushion
S: With cushion
Cracking pressure (A B)
None: No Spring
05: 0.05 MPa (7 PSI)
20: 0.2 MPa (29 PSI)

With
Shuttle
Valve
(5)

Z 1 Z2
B
A

With
Stroke
Adjuster
(1)

X
B
A

With
DirecCheck
tional
Valve &
&
Stroke
Flow
Adjuster
Control
(2)

Valve Size: 16, 25, 32, 40, 50, 63, 80, 100
Directional control logic valves
Directional & flow control logic valves

Poppet shapes
The type without a cushion and the type with a cushion
are both suitable for high-speed shifting and shockless
shifting respectively. For directional and flow control
logic valves, be sure to specify "poppet with cushions".
650

Logic Valves

With
Shuttle
Valve &
Stroke
Adjuster
(3)

S
Z1

B
A

Z1 Z 2
B
A

Valve Size
16 25 32 40 50 63 80 100

LOGIC VALVES

Solenoid Operated Directional Control Logic Valves


These solenoid operated directional control logic valves are
composed of directional control valves and solenoid operated
directional valves combined together. The solenoid operated
directional valves serve to switch pilot lines and the directional
control valves are used to control the direction of the main circuits.
Covers provided with various control valves are available to
provide optimum control.

Specifications
Max.
Operating
Pressure
MPa (PSI)

Cracking
Pressure
MPa (PSI)

Approx.
Mass
kg(lbs.)

Model
No.

Rated Flow
L /min
(U.S.GPM)

LDS-25

350 (92.5)

LDS-32

500 (132)

LDS-40

850 (225)

LDS-50

1400 (370)

6.5 (14.3)
2:1
Refer to
(Annular
31.5 (4570) Model No.
10.3 (22.7)
area
Designation
50%)
18.6 (41.0)

LDS-63

2100 (555)

33.6 (74.1)

Ratio of
Poppet
Area

4.2 (9.3)

List of Cover Types


Cover Type
Designation

Valve Size

Graphic
Symbols

25

32

40

50

63

Normally
Closed
(1)

Note: The rated flow is values with a pressure drop of 0.3 MPa
(44 PSI) [fluid viscosity 35mm2/s (164 SSU)].

S
X

Y
B

Model Number Designation

Design No.
LDS-25, 32, 40...14
LDS-50, 63.........13
Type of electrical conduit
connection
None: Terminal box
N: Plug-in connector
Type of manual override
None: Manual override pin
C: Push button and lock nut
(Option)
Coil type
A : AC,
R : AC DC rectified
D : DC, RQ : AC DC rectified
(quick return)
Designation of orifice
Location of orifice
None: No orifice
P: Pilot port P, B: Pilot port B
A: Pilot port A, X: Pilot port X
Solenoid operated valve
None: With solenoid operated valve
O: Without solenoid operated valve
Cover type (See the table right) 1, 2, 3, 4, 5, 6
Poppet shape
None: Without cushion
S: With cushion
Cracking pressure (A B)
None: No spring
05: 0.05 MPa (7 PSI)
20: 0.2 MPa (29 PSI)
Valve Size: 25, 32, 40, 50, 63
Solenoid operated directional control logic valve
Applicable only for LDS-50, 63.

Normally Open
(2)

Y
A

B
A

Normally
Closed with
Shuttle Valve
(3)

Z1

Logic Valves

LDS- 32 - 05 -S - 1 - O - X 05 - A100 - C - N - 14

Normally Open
with Shuttle
Valve
(4)

Z1

B
A

Normally
Closed with
Shuttle Valve
(5)

Z1
B
A

Normally
Open with
Shuttle Valve
(6)

Z1
B
A

Note: In case of LDS-O (without solenoid operated valve),


the graphic symbol for the solenoid operated valve is excluded.

Logic Valves

651

Relief Logic Valves


These relief logic valves are used to protect pumps and control
valves from excessive pressure and control the pressures of
their hydraulic lines at constant levels.
With the help of vent lines, they are also capable of remote and
unload control.

Specifications
Max. Operating Pres. Adj. Max. Flow
Pressure
Range
L /min
MPa (PSI)
MPa (PSI) (U.S.GPM)

Model
Numbers

Approx.
Mass
kg(lbs.)

LB-16- - -10

125 (33)

3.6 (7.9)

LB-25- - -10

250 (66)

4.5 (9.9)

LB-32- - -11

31.5 (4570)

0.4 - 31.5
(60 - 4570) 500 (132)

6.7 (14.8)

1200 (317) 16.1 (35.5)

LB-50- - -11

Model Number Designation

List of Cover Types

LB - 32 - V - Z1 - 11
Cover Type
Designation

Design number
LB-16, 25...10
LB-32, 50...11
Cover type (See the table right)
None, Z1, Z2

Standard
(None)

Specify only for high-vent types


Valve size:

Valve Size

Graphic
Symbols

16

X
B
A

16, 25, 32, 50


Relief logic valve

Use high-vent pressure types if the shifting time from


unloading to on-loading is reduced.

Vent
controlled
(Z1)

Z1
B
A

Vent
controlled
(Z2)

Z2
B
A

652

Logic Valves

25

32

50

LOGIC VALVES

Solenoid Controlled Relief Logic Valves


These solenoid controlled relief logic valves are composite control
valves having solenoid controlled directional and pilot relief valves and
vent restrictors combined together.
This configuration eliminates pipes from the vent circits of relief logic
valves. They are used to put pumps into unloading operation, with the
solenoid controlled directional valves serving to select pilot lines, or to
place hydraulic system two or three pressure controls, with the pilot
relief valves in action.

Specifications
Model
Numbers

Max.
Operating
Pressure
MPa (PSI)

Pres. Adj.
Range
MPa (PSI)

31.5
(4570)

0.4 - 31.5
(60 - 4570)

LBS-16- - - -14
LBS-25- - - -14
LBS-32- - - -14
LBS-50- - - -14

Max. Flow
L /min
(U.S.GPM)

Approx. Mass
kg(lbs.)
LBS- -0

LBS- -1/2

125 (33)

7.2 (15.9)

8.6 (19.0)

250 (66)

8.1 (17.9)

9.5 (20.9)

500 (132)

10.3 (22.7) 11.7 (25.8)

1200 (317)

19.7 (43.4) 21.1 (46.5)

Model Number Designation

LBS - 32 - V - 1 - A100 - C - N - 14

X
B
A

Logic Valves

Design number
Type of electrical conduit connection
None: Terminal box
N: Plug-in connector
Type of manual override
None: Manual override pin
C: Push button and lock nut (Option)
Coil type
A : AC
D : DC
R : AC DC rectified
Cover type (See the following page)
0: No solenoid operated valve
1: Normally closed, for unloading
(Solenoid operated valve spool type: 2B3A)
2: Normally open, for unloading
(Solenoid operated valve spool type: 2B3B)
3: Normally closed, with vent restrictor
(Solenoid operated valve spool type: 2B3A)
4: Normally open, with vent restrictor
(Solenoid operated valve spool type: 2B3B)
5: Two-pressure control
(Solenoid operated valve spool type: 2B2)
6: Three-pressure control
(Solenoid operated valve spool type: 3C9)
7: Two-pressure control and unloading
(Solenoid operated valve spool type: 3C3)
Specify only for high-vent types
Valve size: 16, 25, 32, 50
Solenoid controlled relief logic valve
Use high-vent pressure types if the shifting time from unloading
to on-loading is reduced.
Logic Valves

653

List of Cover Type


Cover Type
Designation

Valve Size

Graphic
Symbols

16

25

32

50

Cover Type
Designation

Valve Size

Graphic
Symbols

16

Without
Solenoid
Valve
(0)

Two
Pressure
Control
(5)

B
A

Y
B

Normally
Closed for
Unloading
(1)

Y
a

B
A

Three
Pressure
Control
(6)

Normally
Open for
Unloading
(2)

X
X

Y
B

Y
B

Normally
Closed with
Vent
Restrictor
(3)

Two Pressure
Control and
Unloading
(7)
X
X

Y
B
B
A
A

Normally
Open
with Vent
Restrictor
(4)
X

Y
B
A

654

Logic Valves

25

32

50

PROPORTIONAL
ELECTRO-HYDRAULIC
CONTOROLS

Series-Hybrid Components ......................................................................................................................Page 656


Proportional Electro-Hydraulic Control Valves

Series ................................................................................................................................................................Page 667


Proportional Electro-Hydraulic Controls

655

High-accuracy, simple, convenient


Series realizes your dreams.

Why simple ?
Highly accurate hydraulic control can be
obtained only by supplying 24 V DC power 3
and inputting a command signal voltage of 0 to
5V 4 . 4
3 24 V DC
power supply
1 Power amplifier
4 Command signal
voltage input
2 Pressure sensor
incorporated
5 Voltage output for
pressure monitor

6 Alarm signal output

Details of Proportional Electro-hydraulic Relief Valve

Why high-accuracy ?
The power amplifier 1 and pressure sensor 2
are integrated in the control valve.
Furthermore, the closed-loop control 2 design
greatly improves the linearity, hysteresis and
stability in control pressure.

Why convenient ?
1

1. The sensor in directional control valves is to monitor the


spool position. Valves without sensor are also available in
both pressure control valves and directional control valves.
2. Open-loop types are also available.
3. EHDFG-04 and 06: 24V DC power supply is needed.
4. EHDFG-01, 03, 04 and 06: 0 to 5V DC command signal
is needed.
5. EHDFG-04 and 06: The spool displacement is shown as a
percentage.

656

Analog voltages can be output by using the


incorporated sensor for monitoring pressure, etc.
5 5.
Pressure can be displayed remotely with the
indicators obtainable in the market and also can
be transmitted into a computer.
If any trouble arises in the system and the
command signal does not match to the output, the
alarm signal 6 is dispatched.
The trouble, if arises, can be easily detected by
monitoring the dispatch of the alarm signal with
sequence controller or computer.

Series-Hybrid Components Proportional Electro-Hydraulic Controls

Series-Hybrid Components
Proportional Electro-Hydraulic Controls

Max.
Operating
Pressure

Graphic
Symbols

Types

MPa
(PSI)

Pilot Relief Valves

24.5
(3550)

Pressure Control Valves

SB1110:
24.5(3550)
SB1190:
7(1020)

Relief Valves

24.5
(3550)

Relieving and
Reducing Valves

24.5
(3550)

Flow Control
(and Check) Valves

03:
20.6
(2990)
06:
24.5
(3550)

O
M

Maximum Flow
.5
1

2 3

1
5

3
10

U.S.GPM

10

20 30

20 30

50

100

50

100

200 300

500

200

Page

1000

L/min
658

EHDG
01

SB1110

659

SB1190

EHBG

03

EHRBG

06

06

EHFG
EHFCG

660

10

661

10

03

662

06

A
Y

Flow Control
and Relief Valves

O
M
V

24.5
(3550)

EHFBG

03

24.5
(3550)

EHFBG

03

24.5
(3550)

EHDFG

15.7
(2280)

EHDFG

06

10

663

T
P
A
Y

High Flow Series


Flow Control
and Relief Valves

O
M
V

06

664

T
P
A

Directional and
Flow Control Valves

High Respones Type


Directional and Flow
Control Valves
BAVP T

01

665

03

04

06

666

YX

Consult Yuken when detailed material such as dimensions figures is required.

Series-Hybrid Components Proportional Electro-Hydraulic Controls

657

Proportional Electro-Hydraulic Pilot Relief Valves


The valve can be used as a pilot valve of the Proportional ElectroHydraulic Control Valves.
The valve can also be used as a relief valve for the hydraulic system
where a small flow rate and continuous pressure control are required.

Specifications
Model Numbers

EHDG-01

Description
Max. Operating Pres.

24.5 MPa (3550 PSI)

Max. Flow

2 L /min (.53 U.S.GPM)

Min. Flow

0.3 L /min (.08 U.S.GPM)

Pressure Adjustment Range

Refer to Model Number Designation

Coil Resistance

10
3% (1%)

Hysteresis

or less

1% or less

Repeatability

B : 10 (27) Hz 1
(-90 degree)
C: 10 (27) Hz 1
H : 12 (27) Hz 1
24 V DC
(21 to 28 V DC Included Ripple)
28 W

Frequency Response
Supply Electric Power
Power Input (Max.)

Graphic Symbols

B : 6.9 MPa (1000 PSI) / 5 V DC


C: 15.7 MPa (2275 PSI) / 5 V DC
H : 24.5 MPa (3550 PSI) / 5 V DC
10 k
Voltage: Max. 30 V DC
Current: Max. 40 mA

Input Signal
Input Impedance
Alarm Signal Output
(Open Collector)

Open-Loop Type

Open-Loop Type
with Safety Valve

Open-Loop Type
with Sensor

Open-Loop Type with


Safety Valve & Sensor

Closed-Loop Type

Closed-Loop Type
with Safety Valve

B : 5 V DC / 6.9 MPa (1000 PSI)


C: 5 V DC / 15.7 MPa (2275 PSI)
H : 5 V DC / 24.5 MPa (3550 PSI)
0 - 50C (32 - 122F)
(With Circulated Air)

Pressure Signal Output


Ambient Temperature

1. The value in ( ) is for the closed-loop type.


2. The repeatability of the valve is obtained by having it tested independently on the
conditions similar to its original testing.

Model Number Designation


F-

EHD

-01

-B

-S

Special
Seals

Series
Number

Type of
Mounting

Valve
Size

Applicable
Control

Pres. Adj. Range


MPa (PSI)

Control
Type

F:
Special
Seals for
Phosphate
Ester Type
Fluid
(Omit if
not
required)

EHD :
Proportional
ElectroHydraulic
Pilot
Relief
Valve

None:
For general
use
G:
Sub-plate
Mounting

01

V:
Vent
Control of
Relief
Valve
(Omit if not
required)

B: 0.5 - 6.9
(70 - 1000)
C: 1 - 15.7
(145 - 2275)
H: 1.2 - 24.5
(175 - 3550)

1. For closed-loop models, specify applicable control code "V" even


though the valve may not be used as vent control of relief valve.

658

None:
OpenLoop
S:
OpenLoop
with
Sensor
L:
ClosedLoop 1

-1
Safety
Valve

None:
Without
Safety
Valve
1:
With
Safety
Valve

-PN

T15

M10

-50

P-Line
Orifice

T-Line
Orifice

P-B Line
Orifice

Design
Number

PN :
Without
Orifice
(Standard)

T15
T13
T11
2

2. Standard of T-line Orifice.


Pres. Adj. Range B:T15, C:T13, H:T11.

Series
Pilot Relif valves

M10:
Standard
Orifice

50

SERIES

Proportional Electro-Hydraulic Pressure Control Valves


These are closed-loop type pressure control valves controlling the system
pressure from low to high in proportion to the input voltage. The stable
pressure control is possible even in a small flow rate.

Specifications
Model Numbers

SB1190

SB1110

Max. Operating Pres.

B: 6.9 MPa (1000 PSI)


H: 24.5MPa (3550 PSI)

7.0MPa (1020 PSI)

Max. Flow

30 L /min (7.93 U.S.GPM)

70 L /min (18.49 U.S.GPM)

Min. Flow

B: 0.5 L/min (.13 U.S.GPM)


H: 0.5 L/min (.13 U.S.GPM)
at 0.2 - 6.9 MPa (29 - 1000 PSI)
1.5 L/min (.40 U.S.GPM)
at 6.9 - 15.7 MPa (1000 - 2275 PSI)
3.0 L/min (.79 U.S.GPM)
at 15.7 - 24.5 MPa (2275 - 3550 PSI)

1 L /min (.26 U.S.GPM)

Pressure Adjustment Range


Coil Resistance
Hysteresis
Repeatability
Supply Electric Power
Power Input (Max.)
Input Signal

Refer to Model Number Designation


10

28 W
B: 6.9 MPa (1000 PSI) / 5 V DC
H: 24.5 MPa (3550 PSI) / 5 V DC

7.0 MPa (1020 PSI) / 5 V DC

10 k

Alarm Signal Output


(Open Collector)

Ambient Temperature

Graphic Symbol

1 % or less
24 V DC (21 to 28 V DC Included Ripple)

Input Impedance

Pressure Signal Output

1.5 % or less

1 % or less

Voltage: Max. 30 V DC
Current: Max. 40 mA
B: 5 V DC / 6.9 MPa (1000 PSI)
H: 5 V DC / 24.5 MPa (3550 PSI)
0 - 50C (32 - 122F)

5 V DC / 7.0 MPa (1020 PSI)

EH Series-Hybrid
Components

Description

(With Circulated Air)

1. The repeatabilit y of the valve is obtained by having it tested independentl y on the conditions
similar to its original testing.

Model Number Designation


FSpecial Seals

F: Special Seals for


Phosphate Ester
Type Fluid
(Omit if not required)

SB1110

-B

Series Number

Pres. Adj. Range


MPa (PSI)

-20
Design Number

SB1110:
Proportional Electro-Hydraulic
Pressure Control Valve
(3/8, Sub-plate mounting)

B: 0.2 - 6.9 (29 - 1000)


H: 0.2 - 24.5 (29 - 3550)

20

SB1190:
Proportional Electro-Hydraulic
Pressure Control Valve
(3/4, Sub-plate mounting)

B: 0.2

10

- 7.0 (29 - 1020)

The minimum adjustable pressure is the value obtained at maximum flow rate.

Series
Pressure Control valves

659

Proportional Electro-Hydraulic Relief Valves


These valves, consist of a small size but high performance EH series electrohydraulic proportional pilot relief valve and a low noise type relief valve.
The valves control the system pressure proportionally through a controlled
input voltage.

Specifications
Model Numbers

EHBG-03

Description
Max. Operating Pres.

EHBG-06

EHBG-10

24.5 MPa (3550 PSI)

Max. Flow

100 L /min
200 L /min
(26.4 U.S.GPM) (52.8 U.S.GPM)

Min. Flow

3 L /min
3 L /min
3 L /min
(.79 U.S.GPM) (.79 U.S.GPM) (.79 U.S.GPM)
Refer to Model Number Designation
10
2% (1%) 1 or less
1% 2 or less

Pressure Adjustment Range


Coil Resistance
Hysteresis
Repeatability

C: 10 (22) Hz
H : 10 (25) Hz
(-90 degree)

Frequency Response
Supply Electric Power
Power Input (Max.)
Input Signal
Input Impedance
Alarm Signal Output
(Open Collector)
Pressure Signal Output
Ambient Temperature

1
1

C: 11 (22) Hz
H : 13 (24.5) Hz
(-90 degree)

400 L /min
(106 U.S.GPM)

1
1

C: 7 (10.5) Hz
H : 6 (14) Hz 1
(-90 degree)

24 V DC
(21 to 28 V DC Included Ripple)
28 W
C : 15.7 MPa (2275 PSI) / 5 V DC
(At Max. Flow)
H : 24.5 MPa (3550 PSI) / 5 V DC
10 k
Voltage: Max. 30 V DC
Current: Max. 40 mA
C : 5 V DC / 15.7 MPa (2275 PSI)
H : 5 V DC / 24.5 MPa (3550 PSI)
0 - 50C (32 - 122F)
(With Circulated Air)

Graphic Symbols

Open-Loop Type

Open-Loop Type with Sensor

1. The value in ( ) is for the closed-loop type.


2. The repeatability of the valve is obtained by having it tested independently on the conditions
similar to its original testing.

Closed-Loop Type

Model Number Designation


FSpecial
Seals
F:
Special Seals
for Phosphate
Ester Type
Fluid
(Omit if not
required)

EHB

-03

-C

-S

Series Number

Type of
Mounting

Valve
Size

Pres. Adj. Range


MPa (PSI)

Control
Type

EHB :
Proportional ElectroHydraulic Relief Valve

G:
Sub-plate
Mounting

03

C: 0.6 [0.8] - 15.7 (85 [115] - 2275)


H: 0.6 [0.8] - 24.5 (85 [115] - 3550)

06

C: 0.9 [1.0] - 15.7 (130 [145] - 2275)


H: 0.9 [1.0] - 24.5 (130 [145] - 3550)

10

C: 1.1 [1.4] - 15.7 (160 [205] - 2275)


H: 1.1 [1.4] - 24.5 (160 [205] - 3550)

Each value of minimum adjustment pressure is of at 50% flow rate of the Max. Flow shown on the Specifications.
The value in [ ] is for the closed-loop type.

660

Series
Relif valves

-50
Design
Number

None:
Open-Loop

50

S : Open-Loop
with Sensor
L:
Closed-Loop

50
50

SERIES

Proportional Electro-Hydraulic Relieving and Reducing Valves


These valves consist of a small size but high performance electro-hydraulic
proportional pilot relief valve and reducing valve with relief function. The
valves control the system pressure proportionally through a controlled input
voltage.
Moreover, a good response speed in reducing the pressure even at a large
load capacity can be obtained with the relief function of the valves.

Specifications
Model Numbers

EHRBG-06

Description
Max. Operating Pres.

EHRBG-10

24.5 MPa (3550 PSI)


100 L /min
(26.4 U.S.GPM)

Max. Flow
Max. Relieving Flow
Pressure Adjustment Range
Coil Resistance
Hysteresis
Repeatability

250 L /min
(66 U.S.GPM)

35 L /min 1
15 L /min 1
(9.24 U.S.GPM)
(3.96 U.S.GPM)
Refer to Model Number Designation
10
3% or less
1% 2 or less

B : 4 Hz
C : 3 Hz
H : 3 Hz

Frequency Response

(-90 degree)

24 V DC
(21 to 28 V DC Included Ripple)
28 W

Power Input (Max.)


Input Signal
Input Impedance

Graphic Symbols

B : 6.9 MPa (1000 PSI) / 5 V DC


C : 13.7 MPa (2000 PSI) / 5 V DC
H : 20.6 MPa (3000 PSI) / 5 V DC
(at Flow Rate Zero)

EH Series-Hybrid
Components

Supply Electric Power

10 k

Pressure Signal Output

B : 5 V DC / 6.9 MPa (1000 PSI)


C : 5 V DC / 13.7 MPa (2000 PSI)
H : 5 V DC / 20.6 MPa (3000 PSI)

Ambient Temperature

0 - 50C (32 - 122F)


(With Circulated Air)

Open-Loop Type

1. The figures shown are those obtained where the differential pressure between the secondary
pressure port and tank port is 14 MPa (2030 PSI).
2. The repeatability of the valve is obtained by having it tested independently on the conditions
similar to its original testing.

Open-Loop Type with Sensor

Model Number Designation


F-

EHRB

-06

-C

Special
Seals

Series Number

Type of
Mounting

Valve
Size

Pres. Adj. Range


MPa (PSI)

F:
Special Seals
for Phosphate
Ester Type
Fluid
(Omit if not
required)

EHRB:
Proportional Electro-Hydraulic
Relieving & Reducing Valve

-S
Control Type

-50
Design
Number

06

B: 0.8 - 6.9 (115 - 1000)


C: 1.2 - 13.7 (175 - 2000)
H: 1.5 - 20.6 (220 - 3000)

None:
Open-Loop

50

10

B: 0.9 - 6.9 (130 - 1000)


C: 1.2 - 13.7 (175 - 2000)
H: 1.5 - 20.6 (220 - 3000)

S: Open-Loop
with Sensor

50

G:
Sub-plate
Mounting

Series
Relieving and Reducing valves

661

Proportional Electro-Hydraulic Flow Control (and Check) Valves


The system flow rate can be controlled remotely as desired by
regulating input voltage. Further, since pressure and temperature
compensation functions are provided, the preselected flow rate is not
affected by pressure (load) or temperature (fluid viscosity).

Specifications
Model Numbers
Description

EHF G-03- 60
125

EHF G-06-250

20.6 (3000)

24.5 (3550)

Max. Operating Pres.


MPa (PSI)
Max. Metred Flow
L /min (U.S.GPM)
Min. Metred Flow
L /min (U.S.GPM)
Min. Differential Pressure 1
MPa (PSI)
Free Flow
L /min (U.S.GPM)
(Only with Check Valve)
at Normal
Pilot Flow
L /min (U.S.GPM) at Transition
Min. Pilot Pressure
MPa (PSI)

60 : 60 ( 15.8)
125 : 125 ( 33)

250 (66)

1 (.26)

2.5 (.66)

1.0 (145)

1.0 (145)

130 (34.3)

280 (73.9)

0.5 ( .13)
2.6 ( .69)

1 ( .26)
4 ( 1.06)

1.0 (145)

1.5 (215)

Frequency Response

Graphic Symbols

12 Hz (-90 degree)

Hysteresis

3% or less

Repeatability

1%

EHFG

or less

10

Coil Resistance

24 V DC
(21 to 28 V DC Included Ripple)

Supply Electric Power

O
O

28 W

Power Input (Max.)

Max. Metred Flow / 5V DC

Input signal

Internal Pilot

External Pilot

10 k

Input Impedance

0 - 50C (32 - 122F)


(With Circulated Air)

Ambient Temperature

EHFCG

1. Minimum differential pressure means fine pressure compensation at inlet and outlet port.
2. The repeatability of the valve is obtained by having it tested independently on the
conditions similar to its original testing.

O
O

External Pilot

Internal Pilot

Model Number Designation


F-

EHF

-0 3

-6 0

-E

-5 0

Special
Seals

Series Number

Type of
Mounting

Valve Size

Max. Metred Flow


L /min (U.S.GPM)

Pilot Connection

Design
Number

03

60 : 60 ( 15.8)
125 : 125 ( 33)

None:
Internal Pilot

06

250: 250 ( 66)

E:
External Pilot

F:
Special Seals
for Phosphate
Ester Type
Fluid
(Omit if not
required)

662

EHF :
Proportional Electro-Hydraulic
Flow Control Valve
EHFC:
Proportional Electro-Hydraulic
Flow Control and Check Valve

G:
Sub-plate
Mounting

Series
Flow Control (and Check) valves

50

50

SERIES

Proportional Electro-Hydraulic Flow Control and Relief Valves


These are proportional electro-hydraulic flow control valves having functions
for controlling the direct electric current of metre-in type and for pressure
control.
They are energy-saving valves for supplying the minimum pressure and flow
required to operate actuators.

Specifications
60
EHFBG-03- 125

EHFBG-06-250

EHFBG-10-500

Flow Controls

Max. Operating Pressure MPa (PSI)


24.5 (3550)
24.5 (3550)
24.5 (3550)
Max. Flow
60 : 60 ( 15.8)
250 (66)
500 (132)
L /min (U.S.GPM) 125 : 125 ( 33)
Metred Flow Capacity
60 : 1-60(.26-15.8)
2.5-250 (.66-66) 5-500 (1.32-132)
L /min (U.S.GPM) 125: 1-125(.26-33)
1.5 (215)
1.5 (215)
1.5 (215)
Min. Pilot Pressure
MPa (PSI)
at Normal
1 (.26)
1 (.26)
1 (.26)
Pilot Flow
L /min (U.S.GPM) at Transition
3 (.79)
4 (1.06)
6 (1.59)
0.7 (100)
0.9 (130)
Differential Pressure
MPa (PSI)
0.6 (85)
3% or less
Hysteresis
1% or less
Repeatability
Max. Flow / 5 V DC
Input Signal
10
Coil Resistance
24 V DC (21 to 28 V DC Included Ripple)
Supply Electric Power
10 k
Input Impedance
28 W
Power Input (Max.)

Pressure Controls

Pres. Adj. Range Adj. Range: C 1.2-15.7 (175-2275) 1.4-15.7 (200-2275) 1.5-15.7 (215-2275)
MPa (PSI)
Adj. Range: H 1.4-24.5 (200-3550) 1.4-24.5 (200-3550) 1.5-24.5 (215-3550)
2% or less
Hysteresis
1% or less
Repeatability
10
Coil Resistance
Input Signal
Max. Operating Pres. / 5 V DC
Supply Electric Power
24 V DC (21 to 28 V DC Included Ripple)
10 k
Input Impedance
28 W
Power Input (Max.)
C : 5 V DC / 15.7 MPa (2275 PSI)
Output Signal
H : 5 V DC / 24.5 MPa (3550 PSI)
0 - 50C (32 - 122F)
Ambient Temperature
(With Circulated Air)
The repeatability of the valves is obtained by having it tested independently on the conditions
similar to its original testing.

Graphic Symbols
A

A
Y

O
M

O
M

Models with
Proportional Pilot
Relief Valve

Models with
Proportional Pilot
Relief Valve and
Sensor

A
Y
O
M
V
X

EH Series-Hybrid
Components

Model Numbers
Description

O
M

Models without
Proportional Pilot
Relief Valve

External Pilot Pres.


Connection

Model Number Designation


F-

EHFB

-0 3

-6 0

-C

-E

-S

-5 0

Special
Seals

Series
Number

Type of
Mounting

Valve
Size

Max. Metred Flow


L /min (U.S.GPM)

Pilot Relief Valve


Pres. Adj. Range

Pilot Connection
of Flow Control

Pressure
Controls

Design
Number

F:
Special
Seals for
Phosphate
Ester Type
Fluid
(Omit if not
required)

EHFB :
Proportional
ElectroHydraulic
Flow Control
and Relief
Valve

03

60 : 60 ( 15.8)
125 : 125 ( 33)

None:
Open-Loop

50

None:
Internal Pilot
E:
External Pilot

S:
Open-Loop
with Sensor

G:
Sub-plate
Mounting

06
10

250: 250 ( 66)


500: 500 ( 132)

None:
Without Proportional Pilot Relief
Valve
C, H :
See Specifications

Series
Flow Control and Relief Valves

50
50

663

High Flow Series


Proportional Electro-Hydraulic Flow Control and Relief Valves
This flow control and relief valve is a energy-saving valve that supplies
the minimum pressure and flow necessary for actuator drive.
For the High Flow Series, double maximum flow rate [03 size: 125
250 L/min (33 66 U.S.GPM), 06 size: 250 500 L/min (66 132
U.S.GPM)] enables a smaller valve size than conventional products;
compact-sized devices can be provided.

Specifications
Model Numbers
Description

EHFBG-03-250

EHFBG-06-500

24.5 (3550)

24.5 (3550)

Max. Operating Pressure MPa (PSI)

250 (66)

500 (132)

2.5-250 (.66-66)

5-500 (1.32-132)

1.5 (215)
1 (.26)
4 (1.06)

1.5 (215)
1 (.26)
6 (1.59)

Max. Flow

L /min (U.S.GPM)
Metred Flow Capacity
L /min (U.S.GPM)
Min. Pilot Pressure
Pilot Flow
L /min (U.S.GPM)

MPa (PSI)
at Normal

Pressure Controls

Flow Controls

at Transition
Differential Pressure
MPa (PSI)
Hysteresis
Repeatability
Input Signal
Coil Resistance
Supply Electric Power
Input Impedance
Power Input (Max.)
Pres. Adj. Range Adj. Range: C
MPa (PSI)
Adj. Range: H
Hysteresis
Repeatability
Coil Resistance
Input Signal
Supply Electric Power
Input Impedance
Power Input (Max.)

Output Signal
Ambient Temperature

0.9 (130)
3% or less
1% or less
Max. Flow / 5 V DC
10
24 V DC (21 to 28 V DC Included Ripple)
10 k
28 W
0.8 (115)

1.6-15.7 (230-2275)

1.5-15.7 (215-2275)

1.8-24.5 (260-3550)

1.5-24.5 (215-3550)

3% or less
1% or less
10
Max. Operating Pres. / 5 V DC
24 V DC (21 to 28 V DC Included Ripple)
10 k
28 W
C : 5 V DC / 15.7 MPa (2275 PSI)
H : 5 V DC / 24.5 MPa (3550 PSI)
0 - 50C (32 - 122F) (With Circulated Air)

Graphic Symbols
A

Y
O
M

O
M
V

Models with
Proportional Pilot
Relief Valve and
Sensor

Models with
Proportional Pilot
Relief Valve
A
Y
O
M

O
M

The repeatability of the valves is obtained by having it tested independently on the


conditions similar to its original testing.

Models without
Proportional Pilot
Relief Valve

External Pilot Pres.


Connection

Model Number Designation

664

F-

EHFB

-0 3

-250

-C

-E

-S

-5 0

Special
Seals

Series
Number

Type of
Mounting

Valve
Size

Max. Metred Flow


L /min (U.S.GPM)

Pilot Relief Valve


Pres. Adj. Range

Pilot Connection
of Flow Control

Pressure
Controls

Design
Number

F:
Special
Seals for
Phosphate
Ester Type
Fluid
(Omit if not
required)

EHFB:
Proportional
ElectroHydraulic
Flow Control
and Relief
Valve

G:
Sub-plate
Mounting

03

None:
Internal Pilot

None:
Open-Loop

50

E:
External Pilot

S:
Open-Loop
with Sensor

50

06

250: 125 ( 66)

None:
Without Proportional Pilot Relief
Valve

500: 500 ( 132)

C, H :
See Specifications

Series
High Flow Series Flow Control and Relief Valves

SERIES

Proportional Electro-Hydraulic Directional and Flow Control Valves


These valves incorporate two control functions - flow and direction which simplify the hydraulic circuit composition and therefore the cost
of the system is reduced.

Specifications
Description

EHDFG-01

EHDFG-03

Max. Operating Pressure

MPa (PSI)

24.5 (3550)

24.5 (3550)

Max. Tank Line Back Pres.

MPa (PSI)

7 (1020)

7 (1020)

Rated Flow
L /min (U.S.GPM)
[Valve P 6.9 MPa (1000 PSI)]

30 (7.92)

60 (15.9)

Hysteresis

5% or less

Repeatability

1% or less
20 Hz (-90 deg.)

Frequency Response

Graphic Symbols

8.0

24 V DC
(21 to 28 V DC Included Ripple)

Supply Electric Power

Input
Voltage

17 Hz (-90 deg.)

10.5

Coil Resistance

Metre-in Metre-out Control


A

By Controlling Variable
Resistance
(Using of Power from Amp.)

1-2k

0 - 5 V for SOL a
0 - +5 V for SOL b
10 k

Power Input (Max.)

40 W
45 W
0 - 50C (32 - 122F)
(With Circulated Air)

3C2

10 k

Input Impedance

Ambient Temperature

Volume Range
P

By Controlling Voltage
(Using of Power outside Amp.)

3C40

Metre-out Control
A

The repeatability of the valves is obtained by having it tested independently on the conditions similar to its original testing.

3C2

3C40
Metre-in Control

3C2

3C40

EH Series-Hybrid
Components

Model Numbers

Model Number Designation


FSpecial
Seals
F: Special Seals
for Phosphate
Ester Type
Fluid
(Omit if not
required)

EHDF

-0 1

-3 0

-3C2

-E

-3 0

Series Number

Type of
Mounting

Valve Size

Rated Flow
L /min (U.S.GPM)

Spool Type

Direction of Flow

Design
Number

01

30: 30 (7.92)

3C2

XY : Metre-in
Metre-out

30

03

60: 60 (15.9)

3C40

EHDF:
Proportional Electro- G:
Hydraulic Directional Sub-plate
Mounting
and Flow Control
Valve

X : Metre-in
Y : Metre-out

30

Spool type shown in the column is for the centre position.

Series
Directional and Flow Control Valves

665

High Response Type Proportional Electro-Hydraulic Directional


and Flow Control Valves
These valves pursue the ultimate performance of proportional electrohydraulic directional & flow control valves and make themselves to
have high response features.
The closed-loop is composed in the valve inside by combination of a
differential transformer (LVDT) and a power amplifier. Thus, high
accuracy and reliability are provided.
In addition to control in the open-loop, these can be used for the closedloop system as simplified servo valves.

Specifications
Model Numbers
Description
Max. Operating Pres.

MPa (PSI)

Rated Flow
L /min (U.S.GPM)
Valve Pres. Difference: 1.5 MPa (215 PSI)
Min. Required Pilot Pres.
MPa (PSI)
Min. Required Pilot Flow
L /min (U.S.GPM)

EHDFG-04

EHDFG-06

15.7 (2280)

15.7 (2280)

130 (34.3)

280 (73.9)

1.5 (215)

1.5 (215)

at Normal

2 (.53)

2 (.53)

at Transition

6 (1.59)

10 (2.64)

MPa (PSI)

0.1 (15)

Max. Drain Line Back Pres.


Hysteresis

Graphic Symbols
Models without Pressure
Compensator Valve

0.1 (15)
1% or less

Repeatability

1% or less

Frequency Response

55 Hz (-90 deg.)

Coil Resistance

45 Hz (-90 deg.)

30

30

BAV P

24 V DC

Supply Electric Power

( 21 to 28 V DC Included Ripple)
Rated Flow / 5 V DC

Input Signal
Input Impedance

20 W
20 W
Voltage: Max. 30 V DC
Current: Max. 30 mA
5 V DC / Rated Travel of Spool

Alarm Signal Output (Open Collector)


LVDT Output (Sensor Monitor)

BAV P

Y X

External Pilot

Models with Pressure


Compensator Valve

0 - 50C (32 - 122F)


(With Circulated Air)

Ambient Temperature

10 k

10 k

Power Input (Max.)

Internal Pilot

The repeatability of the valves is obtained by having it tested independently on the conditions similar to its original testing.

BA

F-

F:
Special Seals
for Phosphate
Ester Type
Fluid
(Omit if not
required)

EHDF
Series Number

-0 4

Type of Valve
Mounting Size

EHDF:
Proportional
Electro-Hydraulic G:
Sub-plate
Directional and
Mounting
Flow Control
Valve

-1 3 0
Rated Flow
L /min (U.S.GPM)

-2

-E

-CB

-1 0

Spool Type

Pilot
Connection

Relief Type Pres.


Compensator

Design
Number

04

130: 130 (34.3)

None:
Internal Pilot

None:
Not Provided

10

06

280: 280 (73.9)

40

E:
External Pilot

CB:
Provided

10

Spool type shown in the column is for the centre position.

666

Internal Pilot

Model Number Designation


Special
Seals

Series
High Response Type Directional and Flow Control Valves

Series Proportional Electro-Hydraulic Controls


Max.
Operating
Pressure

Graphic
Symbols

Types

MPa
(PSI)

Pilot Relief Valves

24.5
(3550)

Relief Valves

24.5
(3550)

Relieving and
Reducing Valves

24.5
(3550)

40 Series
Flow Control
(and Check) Valves

20.6
(3000)

O
M

10 Series
Flow Control
(and Check) Valves

03:
20.6
(3000)
06:
24.5
(3550)

O
M

40 - 10 Series
Flow Control
and Relief Valves

O
M

10 - 10 Series
Flow Control
and Relief Valves

24.5
(3550)

24.5
(3550)

O
M

Maximum Flow
.5
1

1
3

5
5

10

U.S.GPM

10

20 30

50
50

100

100

200 300

200

Page

1000

500

L/min

670

EDG
01

676
EBG

03

06

10

685
ERBG

EFG
EFCG

EFG
EFCG

06

10

02

03

06

695

10

705
03

06

EFBG

03

06

10

EFBG

03

06

10

EFBG

03

712

722

High Flow Series


Flow Control
and Relief Valves

X
O
M

24.5
(3550)

V
T

06

10

733

A B

Shockless Type
Directional and
Flow Control Valves
Directional and
Flow Control Valves

SOL.a

SOL.b

EDFG

25
(3630)

EDFHG

P T

743
01

P T

SOL.a

SOL.b

P T

746
04

03

06

A B

High Respones Type


Directional and Flow
Control Valves

25
(3630)

01/03:
31.5
(4570)
04/06:
35
(5080)

ELDFG

01

03

ELDFHG
04

753
06

Power Amplifiers ......................................................................................................................................................Page 766


Setting Adjusters........................................................................................................................................................Page 789

Series Proportional Electro-Hydraulic Controls

667

Hydraulic Fluids
Fluid Types
Any type of hydraulic fluid listed in the table below can be used.
Petroleum Base Oils

Use fluids equivalent to ISO VG 32 or VG 46.

Synthetic Fluids

Use phosphate ester or polyol ester fluids. When phosphate ester fluid is used, prefix "F-" to the
model number because the special seals (fluororubber) are required to be used.

Water-containing Fluids

Use water-glycol fluid.

Note: For use with hydraulic fluids other than those listed above, please consult your Yuken representatives in advance.

Recommended Fluid Viscosity and Temperature


Use hydraulic fluids which satisfy the both recommended viscosity and oil temperatures given in the table below.
Name

Viscosity

Temperature

Pilot Relief Valves


Relief Valves
Reducing and Relieving Valves

15 - 400 mm 2/s
(77 - 1800 SSU)

Flow Control Valves


Flow Control and Check Valves
Flow Control and Relief Valves

20 - 200 mm 2/s
(98 - 900 SSU)

Directional and Flow Control


Valves

20 - 400 mm 2/s
(98 - 1800 SSU)

0 - +60C
(32 - 140F)

Shockless Type Directional and


Flow Control Valves
High Respones Type Directional
and Flow Control Valves
(Direct Type)

20 - 200 mm 2/s
(98 - 900 SSU)

0 - +60C
(32 - 140F)

High Respones Type Directional


and Flow Control Valves
(Two Stage Type)

15 - 400 mm 2/s
(77 - 1800 SSU)

-15 - +60C
(5 - 140F)

-15 - +70C
(5 - 160F)

Control of Contamination
Due caution must be paid to maintaining control over contamination of the hydraulic fluids which may otherwise lead
to breakdowns and shorten the life of the valve. Please maintain the degree of contamination within NAS 1638-Grade
11. Use 20 m or finer line filter.

668

Series Proportional Electro-Hydraulic Controls

SERIES
Instructions
Mounting
Be sure that the air vent faces up.
In addition, if the valve is mounted vertically, the minimum adjustment pressure is 0.2 MPa (29 PSI) or higher.
[ G o o d e x a m p le ]

[ B a d e x a m p le ]

Air Vent

Air Vent

SOL

SOL

SOL

SOL

Air Vent
Air Vent

Air Vent

SOL

Air Vent

SOL

Air Bleeding
To ensure stable control, bleed the air from solenoid
completely and fill its core with oil.
Bleeding can be done by slowly loosening one of the air
vents at the end of the solenoid. Choose one of the three
air vents which is expected to work most effectively (see
the figure to the right).

Solenoid
Air Vent
3 Places

Manual Adjustment Screw

10

When initial adjustments are to be made or when no


current is supplied to the valve due to electrical failure or
other problem, turn the manual adjustment screw to
temporatily set the valve pressure / flow rate. In that
case, when turn the manual adjustment screw clockwise,
the valve pressure / flow rate increases. Under normal
condition, however, this screw must be kept in its
original position (see the figure to the right).

Solenoid
Case
Air Vent

Manual adjustment pin


Manual adjustments can be done by screwing for
example an M4 20L screw in the M4 thread or
pushing in a pin there with a rod etc.

M4 Screw

40

Tank and Drain Piping

Series Solenoid

H
E Series Proportional
Electro-Hydraulic Controls

Manual Adjustment Screw

Series Solenoid

The tank-line back pressure and drain back pressure directly affect the minimum adjustment pressure. Therefore, do
not connect the tank or drain pipes to other lines, but connect them directly to the reservoir maintaining the back
pressure as low as possible. Be sure that the tank and drain pipe ends are immersed in fluid.

Hysteresis and Repeatability Value Indications


The hysteresis and repeatability values indicated in the specifications for each control valve are determined under
the following conditions:
Hysteresis Value:
Obtained when Yuken's applicable power amplifier is used.
Repeatability Value: Obtained when Yuken's applicable power amplifier is used under the same conditions.

Series Proportional Electro-Hydraulic Controls

669

Proportional Electro-Hydraulic Pilot Relief Valves


This valve consists of a small DC solenoid and a direct-acting relief
valve. It serves as a pilot valve for a low flow rate hydraulic system or
a proportional electro-hydraulic control valve and controls the
pressure in proportion to the input current. Note that this valve is used
in conjunction with the applicable power amplifier.

Specifications
Model Numbers

EDG-01

Description
Max. Operating Pres.

24.5 MPa (3550 PSI)

Max. Flow

2 L /min (.53 U.S.GPM)

Min. Flow

0.3 L /min (.08 U.S.GPM)

Pressure Adj. Range MPa (PSI)

Refer to Model Number Designation


EDG-01 -B : 800 mA
EDG-01 -C : 900 mA
EDG-01 -H : 950 mA

Rated Current
Coil Resistance

10

Hysteresis

3% or less

Repeatability

1% or less

Approx. Mass

2 kg (4.4 lbs.)

Graphic Symbols

Without Safety Valve

With Safety Valve

Model Number Designation


F-

ED

Special
Seals

Series Number

F:
Special Seals
for Phosphate
Ester Type
Fluid
(Omit if not
required)

ED :
Proportional
ElectroHydraulic
Pilot Relief
Valve

-01

Type of Valve
Mounting Size

-C

Applicable
Control 1

Pressure Adj. Range


MPa (PSI)

-1
Safety
Valve

B: 0.5 - 6.9 ( 70 - 1000) None:


Without
Safety
Valve
V:
C: 1.0 - 15.7 ( 145 - 2275)
Vent Control of
1:
Relief Valve
With
(Omit if not
H: 1.2 - 24.5 ( 175 - 3550) Safety
required)
Valve

-PN
P-Line
Orifice

None:
General use
G:
Sub-plate
Mounting

01

T13

-51
2

T-Line Design Design


Orifice Number Standards
T15

PN:
Without
Orifice
(Standard)

T13

51

Refer to

T11

1. When the valve is to be used for vent control purpose, orifice adjustment is required due to piping capacity limitations. Therefore, consult your
Yuken representative in advance.
2. The orifice used as the pilot valve may differ from the standard orifice.
3. Design Standards: None ........... Japanese Standard "JIS" and European Design Standard
90 ............... N. American Design Standard

670

Series
Pilot Relief Valves

SERIES
Attachment

Applicable Power Amplifier

Mounting Bolts
Four socket head cap screws in the table below are
included.

For stable performance , it is recommended that Yuken's


applicabl e power amplifiers be used (for details see
page 767, 771, 780).
Model Numbers : AME-D-10- -20
AME-D2-1010-11
SK1022- - -11
SK1015-11 (For DC power supply)
AMN-D-10 (For DC power supply)

Descriptions

Soc. Hd. Cap Screw

Japanese Standard "JIS"


European Design Standard
N. American Design Standard

M5

45 Lg.

No. 10 - 24 UNC

1-3/4 Lg.

Sub-plate
Japanese Standard "JIS"
Piping Size

European Design Standard

Sub-plate
Model Numbers

Thread
Size

Sub-plate
Model Numbers

1/8

DSGM-01-31

Rc 1/8

DSGM-01-3180

1/8 BSP.F

1/4

DSGM-01X-31

Rc 1/4

DSGM-01X-3180

1/4 BSP.F

3/8

DSGM-01Y-31

Rc 3/8

N. American Design Standard


Thread
Size

Approx.
Mass
kg (lbs.)

DSGM-01-3190

1/8 NPT

0.8 (1.8)

DSGM-01X-3190

1/4 NPT

0.8 (1.8)

DSGM-01Y-3190

3/8 NPT

0.8 (1.8)

Sub-plate
Model Numbers

Thread
Size

Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should
have a good machined finish.
Sub-plates are those for 1/8 solenoid operated directional valves. For dimensoins, see page 356.

Instructions

Circuit Pressure Control


When the pressure in a circuit is directly controlled with
this valve , set the trapped oil volume being more than
40 cm3 (2.44 cu. in.).

Setting pressure = (Operating pressure upper limit) +


(Additional pressure indicated below)
PSI
300

MPa
2.0

225
150

H
E Series
Pilot Relief Valves

Vent Control
When the valve is used for vent control of relief valves
or others, use the pipes of 6 mm (.24 in.) ID. 300 mm
(11.8 in.) or less length for connection.
If the pressure is instable, provide a 1.0 to 1.5 mm (.04
to .06 in.) diameter orifice to the vent port of the
relief valves or others.

Safety Valve Pressure Setting


The pressure of the safety valve at the maximum flow is
preset at the value equal to the upper limit of the pressure
adjustment range plus 2 MPa (290 PSI).
In case where the upper limit of operating pressure is low
or the upper limit of flow rate to be used is different from
the specified maximum flow, please adjust and determine
the setting pressure of the safety valve at the value
calculated from the following formula.

Additional Pressure

Tank-Line Back Pressure


Check that the tank line back pressure does not exceed
0.2 MPa (29 PSI).

1.0

75
0

0
0

2 L /min

.25

.50 U.S.GPM

Flow Rate

To lower the setting pressure, turn the safety valve


pressure adjustment screw anti-clockwise.
After
adjustment, be sure to tighten the lock nut.

Series
Pilot Relief Valves

671

EDG-01 - -PNT -51/5190

With Safety Valve

Without Safety Valve

Fully Extended 216(8.50)


Fully Extended
52
(2.05)

79(3.11)

Pressure Adj.
Screw for
Safety Valve
3(.12) Hex.Soc.

40.5
(1.59)

5.5(.22) Dia. Through


9.5(.37) C'Bore
4 Places
20.5
(.81)

0.75
(.03)
8.5
(.33)

EDG-01 - -1-PNT -51/5190

Lock Nut
10(.39) Hex.

31
(1.22)
32.5
(1.28)
48
(1.89)

INC.

Pressure Port "P"


The direction can be altered
to every 90 degree angles.

Tank Port "T"

For other dimensions, refer to the without safety valve.

DIMENSIONS IN
MILLIMETRES (INCHES)

Connector
(The direction can be altered
to every 90 degree angles.)

Cable Departure
Cable Applicable:
Outside Dia. . . . 8-10 mm
(.31 - .39 in.)
Conductor Area . . .
. . . Not Exceeding 1.5 mm2
(.0023 sq. in.)
190.5
(7.50)

27.5
(1.08)

39
(1.54)

86.5
(3.41)

26.5
(1.04)

Manual Pressure Adj. Screw


3(.12) Hex.Soc.
INC.

Mounting Surface
(O-Rings Furnished)

Note: For valve mounting surface dimensions, see the dimensional drawings of sub-plates (P.356) in common use.

672

Series
Pilot Relief Valves

50
(1.97)

37.5
(1.48)

57.5
(2.26)
25
(.98)

94.5
(3.72)

Air Vent
3(.12) Hex. Soc.
3 Places

SERIES
Step Response (Example)

: 2 L /min (.53 U.S. GPM)


Flow Rate
Trapped Oil Volume : 40 cm3 (2.44 cu. in.)
: 30 mm2 /s (141 SSU)
Viscocity

These characteristics have been obtained by measuring on each valve.


Therefore, they may vary according to a hydraulic circuit to be used.
MPa
9

EDG-01-B

1200

0.2s

600
3

400

Step Signal

2000
12

0.2s

1500
8

1000

Frequency (Hz)
0.4 0.7 1
4
7 10
2

20

-10
-20
-30

40

MPa
2.5

EDG-01-H

3000
2.0

Gain
2500

Pressure

Phase
1.5
2000

1500

:
:
:
:

2 L /min (.53 U.S. GPM)


7.8 1.6 MPa (1130
230 PSI)
30 cm3 (1.83 cu. in.)
30 mm2 /s (141 SSU)

1.0
EDG-01-C

1000
0.5
500
EDG-01-B
0

MPa
0.3

200

400

800

Input Current mA

EDG-01-H
0.2

600

EDG-01-C

200

EDG-01-B

0.1
100
0

1000

0
0
0

.25

.50
Flow Rate

3 L /min
.75

U.S.GPM

Flow Rate vs. Pressure

Viscosity vs. Pressure


Flow Rate : 2 L /min (.53 U.S. GPM)
Oil : ISO VG 46 Oil

Viscosity : 30 mm2/s (141 SSU)


PSI

MPa

2200
2000

15.7
14.2
12.7

1000
800
600

6.9
5.4
3.9

EDG-01-H

24.5
23.0
21.5

EDG-01-C

Pressure

PSI
3600
3400
3200

EDG-01-B

3000
3550

MPa
24.9
24.5
24.1

2350
2300
2250

16.1
15.7
15.3

EDG-01-H

EDG-01-C

EDG-01-B

1050
1000
950

L /min

7.3
6.9
6.5
0
Temperature

35

40

90 100
7060 50 40
0

.25
Flow Rate

.50

U.S.GPM

E Series
Pilot Relief Valves

Min. Adjustment Pressure

Time

PSI
3500

70

Viscosity : 30 mm2/s (141 SSU)

Pressure

Control Pressure vs. Input Current

Min. Adjustment Pressure

300

Step Signal

10

Time

Gain (dB)

Phase (deg.)

0.2

Flow Rate
Pressure
Trapped Oil Volume
Viscocity

PSI

0.2s
15

2000

Frequency Response

400

20

Step Signal

Time

0.1

EDG-01-H

25
3000

1000

200

0
-20
-40
-60
-80
-100
-120
-140
-160
-180

MPa
30

16

Pressure

Pressure

800

PSI
4000

1000

EDG-01-C

MPa
20

PSI
2750
2500

Pressure

PSI

45

50

55

120
30 25

60

140 F
20 mm2/s

Viscosity
300250 200

Series
Pilot Relief Valves

150 125

100

SSU

673

List of Seals and Solenoid Ass'y


Without Safety Valve

EDG-01- -PNT -5101

EDG-01 - -PNT -51/5190


EDG-01V- -PNT -5103
12
21 16 20

24

13 18

5 22 15

11 28

17

17

25 15

With Safety Valve

EDG-01 - -1-PNT -51/5190


EDG-01V- -1-P T -5103/5197

19 10 14 27 26

Solenoid Ass'y

List of Seals
Item

Name of Parts

Part Numbers

Qty.

14
15
16
17
18
19
20
21

O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
Fastener Seal

SO-NA-P6
SO-NB-P9
SO-NB-P7
SO-NB-P14
SO-NB-P18
SO-NB-A013
SO-NB-P22
SG-FCF-4

1
2
1
1
1
1
1
1

Valve Model Numbers

Remarks

Included in
Seal Kit
Kit No.:
KS-EDG-01-51

EDG-01- - -P T -51/5190
EDG-01- - -P T -5101

E318-Y06M1-28-61

EDG-01V- - -P T -51/5190
EDG-01V- - -PNT -5103
EDG-01V- -1-PNT20-5197

E318-Y06M1-05-61
E318-Y06M1-04-61
E318-Y06M1-28-61

Note) The connector assembly GDM-211-B-11 (Item 12) is not


included in the solenoid assembly.

Note) O-ring (Item 16, 18, 20) and the fastener seal (Item 21) are
included in the solenoid assembly.

674

13 Solenoid Ass'y

Series
Pilot Relief Valves

SERIES
Interchangeability between Current and New Design
EDG-01 series valve has changed model from 50 to 51 design in line with the solenoid improvement.
Specifications and Characteristics
No change in specifications and characteristics between current and new design.
Mounting Interchangeability
There is an interchangeability in the mounting dimensions, however, the outside shape and dimensions are changed as
shown below due to solenoid improvement and other modifications.

Current: Design 50
Air Vent
3(.12) Hex. Soc.

New: Design 51

191.5
(7.54)
26.5
(1.04)

94.5
(3.72)

Manual Pressure
Adj. Screw
3(.12) Hex.Soc.
Adaptor
22(.87) Hex.

190.5
(7.50)
86.7
(3.41)

26.5
(1.04)

94.5
(3.72)

86.6
(3.41)

Manual Pressure
Adj. Screw
3(.12) Hex.Soc.

Solenoid Ass'y
1 E318- - -50
2 E318- - -60
Fully Extended 217(8.54)

Fully
Extended
52
(2.05)

Air Vent
3(.12) Hex. Soc.
3 Places

Solenoid Ass'y
E318- - -61

Fully
Extended
52
(2.05)

Fully Extended 216(8.50)

The solenoid assembly current design comes in two types: 1 E318-50 design and 2 60 design.
See the figure on the left for an external view of type 1 . See the figure on the right for type 2 .

H
E Series
Pilot Relief Valves

DIMENSIONS IN
MILLIMETRES (INCHES)

Series
Pilot Relief Valves

675

Proportional Electro-Hydraulic Relief Valves


This valve is derived by combining a small, high-performance 1/8
proportional electro-hydraulic pilot relief valve with a specially
developed low-noise relief valve.
With this valve, it is possible to regulate the system pressure in
proportion to the input current. Note that this valve is used in
conjunction with the applicable power amplifier.

Specifications
Model Numbers

EBG-03

EBG-06

EBG-10

24.5 (3550)

24.5 (3550)

24.5 (3550)

100 (26.4)

200 (52.8)

400 (106)

3 (.79)

3 (.79)

3 (.79)

Description
Max. Operating Pres.
MPa (PSI)
Max. Flow
L /min(U.S.GPM)
Min. Flow
L /min(U.S.GPM)
Pressure Adjustment Range

Refer to Model Number Designation

MPa (PSI)

C : 770 mA
H : 820 mA

Rated Current
Coil Resistance
Repeatability
Approx. Mass

10

10

Hysteresis
kg (lbs.)

C : 750 mA
H : 800 mA

C : 730 mA
H : 780 mA
10

3% or less

3% or less

3% or less

1% or less

1% or less

1% or less

5.6 (12.3)

6.3 (13.9)

10 (22)

Graphic Symbols

With Safety Valve

Without Safety Valve

Model Number Designation


FSpecial
Seals
F:
Special Seals
for Phosphate
Ester Type
Fluid
(Omit if not
required)

EB

-03

-C

-T

Series Number

Type of
Mounting

Valve
Size

Pres. Adj. Range


MPa (PSI)

Safety Valve

03
EB :
Proportional
Electro-Hydraulic
Relief Valve

C:
G:
Sub-plate
Mounting

06

- 15.7
( - 2275)
1

H:
10

- 24.5
( - 3550)

1. Min. adjustment pressure shall be referred to the curves on page 680.


2. Design Standards: None ........... Japanese Standard "JIS" and European Design Standard
90 ............... N. American Design Standard

676

Series
Relief Valves

-51
Design
Number

Design
Standards

51

Refer to 2

None:
With
Safety Valve
T:
Without
Safety Valve

SERIES
Attachment
Mounting Bolts
Socket Head Cap Screw

Valve
Model Numbers

Japanese Standard "JIS" & European Design Standard

N. American Design Standard

Qty.

EBG-03

M12

40 Lg.

1/2 - 13 UNC

1-1/2 Lg.

EBG-06

M16

50 Lg.

5/8 - 11 UNC

2 Lg.

EBG-10

M20

60 Lg.

3/4 - 10 UNC

2-1/4 Lg.

Applicable Power Amplifiers


For stable performance, it is rrecommended that Yuken's applicable power amplifiers be used (for details see page 767,
771, 780).
Model Numbers : AME-D-10- -20
SK1015-11 (For DC power supply)
AME-D2-1010-11
AMN-D-10 (For DC power supply)
SK1022- - -11
Sub-plate
Japanese Standard "JIS"

Valve
Model
Numbers
EBG-03
EBG-06

Thread
Size

Sub-plate
Model Numbers

BGM-03-20

Rc 3/8

BGM-03-3080

BGM-03X-20

Rc 1/2

BGM-03X-3080

BGM-06-20

Rc 3/4

BGM-06-3080

BGM-06X-20

EBG-10

European Design Standard

Sub-plate
Model Numbers

Rc 1

BGM-06X-3080

N. American Design Standard


Sub-plate
Model Numbers

Thread
Size

Approx.
Mass
kg (lbs)

3/8 BSP.F

BGM-03-2090

3/8 NPT

2.4 (5.3)

1/2 BSP.F

BGM-03X-2090

1/2 NPT

3.1 (6.8)

3/4 BSP.F

BGM-06-2090

3/4 NPT

4.7 (10.4)

1 NPT

5.7 (12.6)

Thread
Size

1 BSP.F

BGM-06X-2090

BGM-10-20

Rc 1-1/4

BGM-10-3080

1-1/4 BSP.F

BGM-10-2090

1-1/4 NPT

8.4 (18.5)

BGM-10X-20

Rc 1-1/2

BGM-10X-3080

1-1/2 BSP.F

BGM-10X-2090

1-1/2 NPT

10.3 (22.7)

Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should
have a good machined finish.
Sub-plates are those for pilot operated relief valves. For dimensions, see page 213.

300

EBG-03
PSI

200
1
100
0

0
0 25

50

75 100 L /min

700
600
400

MPa
5

EBG-06

4
3
2

200
0

1
0
0 50 100 150 200 L /min

Additional Pressure

400

MPa
3

Additional Pressure

Additional Pressure

PSI

PSI
900
800

MPa
6

600

400

5 10 15 20 25 U.S.GPM
Flow Rate

0 10 20 30 40 50 U.S.GPM
Flow Rate

EBG-10

2
200
0

H
E Series
Relief Valves

Instructions
Safety Valve
The pressure of the safety valve for EBG-03 is preset at the value equal to the upper limit of the pressure adjustment
range plus 2 MPa (290 PSI) subject to a flow rate of 50 L /min (13.2 U.S.GPM).
The same for EBG-06 is preset at the value equal to the upper limit of the pressure adjustment range plus 3.5 MPa (510
PSI) subject to a flow rate of 100 L /min (26.4 U.S.GPM).
The same for EBG-10 is preset at the value equal to the upper limit of the pressure adjustment range plus 4 MPa (580
PSI) subject to a flow rate of 200 L /min (52.8 U.S.GPM).
In case where the upper limit of operating pressure is low or the upper limit of flow rate to be used is different from the
specified maximum flow, please adjust and determin e the setting pressure of the safety valve at the value calculated
from the following formula.
Setting pressure = (Operating pressure upper limit) + (Additional pressure indicated blow)

1
0
0 100 200 300 400 L /min
0 20 40 60 80 100 U.S.GPM
Flow Rate

To lower the setting pressure, turn the safety valve pressure adjustment screw anti-clockwise. After adjustment, be sure
to tighten the lock nut.

Series
Relief Valves

677

Mounting Surface
EBG-03 : ISO 6264-AR-06-2-A
EBG-06 : ISO 6264-AS-08-2-A

EBG- 03
06 - -51/5190
With Safety Valve
Fully Extended 216(8.50)

Lock Nut
10(.39) Hex.

DIMENSIONS IN
MILLIMETRES (INCHES)

Pressure Adj. Screw


for Safety Valve
3(.12) Hex.Soc.

EBG- 03
06 - -T-51/5190

INC.

Without Safety Valve


"Q" Dia. Through
"S" Dia. Spotface
4 Places

A
C

For other dimensions, refer to the without safety valve.

The direction can be altered


to every 90 degree angles.

Tank Port "T"


Pressure Port "P"

Connector
The direction can be altered
to every 90 degree angles.

This port is not used. It is provided


because of the common use of the body
with the low-noise type pilot operated
relief valve.
On the sub-plate, plug the port which
corresponds to this port.

Cable Departure
Cable Applicable:
Outside Dia. . . . 8-10 mm (.31 - .39 in.)
Conductor Area
. . . Not Exceeding 1.5 mm2
(.0023 sq. in.)

48
(1.89)

Air Vent 3(.12) Hex. Soc.


3 Places

Manual Pressure
Adj. Screw
3(.12) Hex.Soc.

130
(5.12)

199.5
(7.85)

57.5
(2.26)

27.5
(1.08)

39
(1.54)

INC.

6
(.24)

Mounting Surface
(O-Rings Furnished)

6 (.24) Dia. Locating Pin

Model Numbers

Dimensions

mm (Inches)

EBG-03

197.5
(7.78)

117.6
(4.63)

53.8
(2.12)

40.3
(1.59)

76
(2.99)

53.8
(2.12)

26.9
(1.06)

11.1
(.44)

21.5
(.85)

106
(4.17)

26.1
(1.03)

13.5
(.53)

21
(.83)

EBG-06

205.5
(8.09)

119.5
(4.70)

66.7
(2.63)

42.1
(1.66)

98
(3.86)

70
(2.76)

35
(1.38)

14
(.55)

26
(1.02)

122
(4.80)

36
(1.42)

17.5
(.69)

26
(1.02)

Note: For valve mounting surface dimensions, see the dimensional drawings of sub-plates (p.213) in common use.

678

Series
Relief Valves

SERIES
Mounting surface:
ISO 6264-AT-10-2-A

EBG-10- -51/5190
With Safety Valve
Fully Extended 216(8.50)

DIMENSIONS IN
MILLIMETRES (INCHES)

Lock Nut
10(.39) Hex.
Pressure Adj. Screw
for Safety Valve
3(.12) Hex.Soc.

EBG-10- -T-51/5190

INC.

Without Safety Valve

101
(3.98)
39
(1.54)

41.3
(1.63)
82.6
(3.25)
120
(4.72)

For other dimensions, refer to the without safety valve.

88.9
(3.50)
23.7
(.93)

21.5(.85) Dia. Through


32(1.26) Dia. Spotface
4 Places

18.7
(.74)

211(8.31)

The direction can be altered


to every 90 degree angles.

Tank Port "T"


Pressure Port "P"

This port is not used. It is provided


because of the common use of the body
with the low-noise type pilot operated
relief valve.
On the sub-plate, plug the port which
corresponds to this port.

Connector
The direction can be altered
to every 90 degree angles.
Cable Departure
Cable Applicable:
Outside Dia. . . . 8-10 mm (.31 - .39 in.)
Conductor Area
. . . Not Exceeding 1.5 mm2
(.0023 sq. in.)

48
(1.89)
27.5
(1.08)

E Series
Relief Valves

235.5(9.27)

Manual Pressure
Adj. Screw
3(.12) Hex.Soc.
INC.

Mounting Surface
(O-Rings Furnished)

6
(.24)

33.5
(1.32)

166(6.54)

57.5
(2.26)

Air Vent
3(.12) Hex.Soc.
3 Places

45
(1.77)

6 (.24) Dia.
Locating Pin

155
(6.10)

Note: For valve mounting surface dimensions, see the dimensional drawings of sub-plates (p.213) in common use.

Series
Relief Valves

679

Min. Adjustment Pressure


Viscosity : 30 mm2/s (141 SSU)
PSI

1.6
200
1.2
150
0.8

100
50

0.4

0
0

25

50

10

15

75

100
L /min

20

25
U.S.GPM

275
250

E B G -0 6

MPa
2.0

PSI

Min. Adjustment Pressure

275
250

EBG-03

MPa
2.0

Min. Adjustment Pressure

Min. Adjustment Pressure

PSI

1.6
200
1.2
150
100
50
0

Flow Rate

0.8
0.4
0
0

50

10

100

20

150

30

40

200
L /min
50
U.S.GPM

275
250

E B G -1 0

MPa
2.0
1.6

200
1.2
150
100

0.8

50

0.4

0
0

100

20

Flow Rate

200

40

60

300

400
L /min

80

100
U.S.GPM

Flow Rate

Step Response (Example)


These Characteristics have been obtained by measuring on each valve.
Therefore, they may vary according to a hydraulic circuit to be used.
PSI
2750
2500

MPa
20

EBG-03-C

PSI

Pressure

Pressure

12
1500
8
1000

0.2s

3000
2000
1000

EBG-06-C

PSI

1500
8

0.2s

3000

20

2000

15

EBG-06-H

0.2s

Step Signal

10
1000

Step Signal

Time
(Flow Rate : 200 L /min, 52.8 U.S.GPM )

Time
(Flow Rate : 200 L /min, 52.8 U.S.GPM )

MPa
20

EBG-10-C

PSI

MPa
30

EBG-10-H

4000
25

16
2000
12
1500
8

Pressure

Pressure

MPa
30
25

Pressure

Pressure

12

1000

0.2s

3000

20

0.2s
2000

Step Signal

15
10

1000
4

Step Signal

Time
(Flow Rate : 400 L /min, 106 U.S.GPM )

Time
(Flow Rate : 400 L /min, 106 U.S.GPM )

680

4000

2000

1000

Step Signal

Time
(Flow Rate : 100 L /min, 26.4 U.S.GPM )

16

2750
2500

15
10

Time
(Flow Rate : 100 L /min, 26.4 U.S.GPM )

MPa
20

20

0.2s

Step Signal

PSI

EBG-03-H

25

2000

2750
2500

MPa
30

4000
16

PSI

Trapped Oil Volume : 1 L (.264 U.S. Gallons)


Viscosity
: 30 mm2/s (141 SSU)

Series
Relief Valves

SERIES
Input Current vs. Pressure

Fr eq uenc y Res pons e


Trapped Oil Volume : 1 L (.264 U.S. Gallons)
Viscocity
: 30 mm2/s (141 SSU)

EBG-03
PSI
3500

MPa

EBG-03

25

Frequency (Hz)
20
EBG-03-H

Phase (deg.)

Pressure

2500
15
2000
1500

10

1000

EBG-03-C

0
-20
-40
-60
-80
-100
-120
-140
-160
-180

0.4 0.7 1

7 10

20

-10
-20
-30

40

Gain
Phase

: 7.8 1.6 MPa


(1130 230 PSI)
Flow Rate : 100 L /min
(26.4 U.S.GPM)
Pressure

500
0

Gain (dB)

3000

0.2

0
0

200

400

600

800

1000

Input Current mA

EBG-06
3500
3500

MPa

EBG-06

25

20
EBG-06-H

Phase (deg.)

Pressure

2500
15
2000
1500

10

1000

EBG-06-C

0
-20
-40
-60
-80
-100
-120
-140
-160
-180

0.2

0.4

Frequency (Hz)
0.7 1
2
4

7 10

-10
-20
-30

20

40

Gain

Gain (dB)

PSI

Phase

: 7.8 1.6 MPa


(1130 230 PSI)
Flow Rate : 200 L /min
(52.8 U.S.GPM)

0
0

200

400

600

800

1000

Input Current mA

EBG-10
PSI

MPa

3500

25

E Series
Relief Valves

Pressure

500

EBG-10
Frequency (Hz)
0.2

20
EBG-10-H

15

Phase (deg.)

Pressure

2500
2000
1500

10

1000

EBG-10-C
5

0
-20
-40
-60
-80
-100
-120
-140
-160
-180

500
0

0.4

0.7 1

-10
-20
-30

Gain (dB)

3500

7 10

20

Gain
Phase

: 7.8 1.6MPa
(1130 230 PSI)
Flow Rate : 400 L /min
(106 U.S.GPM)
Pressure

0
0

200

400

600

800

1000

Input Current mA

Series
Relief Valves

681

Viscosity vs. Pressure

Flow Rate vs. Pressure

Oil : ISO VG 46 Oil

Viscosity : 30 mm2/s (141 SSU)

EBG-03
L /min
Flow Rate : 100
(26.4 U.S.GPM)
MPa

EBG-03-H

24.9

Pressure

3600
3500
2350
2300
2250

EBG-03

24.5
24.1
EBG-03-C
16.1
15.7
15.3
30

35

Pressure

PSI

40

45

50

55

60

PSI

MPa

3600
3450
3300

24.5
23.5
22.5

2300
2150
2000

15.7
14.7
13.7

EBG-03-H

EBG-03-C

Temperature
90
70 60

100
50

120
30

40

140
20

25

Viscosity

0
300 250

200

150

125

25

F
mm 2/s

50

10

15
20
Flow Rate

SSU

100

75

100
L /min
25
U.S.GPM

EBG-06
200 L /min
Flow Rate : (52.8 U.S.GPM)
MPa
24.9

Pressure

3600
3500
2350
2300
2250

EBG-06

EBG-06-H

24.5
24.1
EBG-06-C
16.1
15.7
15.3
30

35

Pressure

PSI

40

45

50

55

60

PSI

MPa

3600
3400
3200

24.5
23.0
21.5

2300
2150
2000

15.7
14.7
13.7

EBG-06-H

EBG-06-C

Temperature
90
70 60

100
50

120
30

40

140
20

25

F
mm 2/s

Viscosity

0
300 250

200

150

125

50

10

100

20

30
40
Flow Rate

SSU

100

150

200

L /min

50
U.S.GPM

EBG-10
L /min
Flow Rate : 400
(106 U.S.GPM)

Pressure

3600
3500
2350
2300
2250

EBG-10

MPa EBG-10-H
24.9
24.5
24.1
EBG-10-C
16.1
15.7
15.3
30

35

Pressure

PSI

40

45

50

60

55

PSI

MPa

3500
3250
3000

24.5
22.5
20.5

2250
2000
1750

15.7
13.7
11.7

EBG-10-H

EBG-10-C

Temperature
90
70 60

100
50

40

120
30

140
20

25

Viscosity

0
300 250

682

F
mm 2/s

200

150

125

100

SSU

Series
Relief Valves

100

200

20

50

300

75
Flow Rate

400
L /min
100
U.S.GPM

SERIES
List of Seals and Pilot Valves
03
EBG- 06 - - -51/5190
10

17

23 19 10

Pilot Valve

18
2
11
19

22

14

12

15
13

21

16

Valve Model Numbers

10 Pilot Valve Model Numbers

EBG-03-C-51/5190
EBG-03-H-51/5190
EBG-03-C-T-51/5190
EBG-03-H-T-51/5190
EBG-06-C-51/5190
EBG-06-H-51/5190
EBG-06-C-T-51/5190
EBG-06-H-T-51/5190
EBG-10-C-51/5190
EBG-10-H-51/5190
EBG-10-C-T-51/5190
EBG-10-H-T-51/5190

EDG-01V-C-1-PNT09-51
EDG-01V-H-1-PNT09-51
EDG-01V-C-PNT09-51
EDG-01V-H-PNT09-51
EDG-01V-C-1-PNT10-51
EDG-01V-H-1-PNT10-51
EDG-01V-C-PNT10-51
EDG-01V-H-PNT10-51
EDG-01V-C-1-PNT11-5103
EDG-01V-H-1-PNT11-5103
EDG-01V-C-PNT11-5103
EDG-01V-H-PNT11-5103

Note: For the details of pilot valves, refer to "Pilot Relief Valves"
on page 674.

List of Seals
Name of Parts

11
12
13
14
15
16

O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring

EBG-03
SO-NB-P32
SO-NB-P28
SO-NB-P9
SO-NB-P9
SO-NB-A024
SO-NB-P18

Part Numbers
EBG-06
SO-NB-P32
SO-NB-P28
SO-NB-P11
SO-NB-P9
SO-NB-A024
SO-NB-P28

EBG-10
SO-NB-P42
SO-NB-P28
SO-NB-P9
SO-NB-P9
SO-NB-A128
SO-NB-P32

Qty.
1
1
1
2
1
2

Note) When ordering seals, please specify the seal kit number from the table below.
In addition to the above O-rings, seals for pilot valve are included in the seal kit.
For the details of the pilot valve seals, see page 674.

List of Seal Kit


Model Numbers

Seal Kit Numbers

EBG-03
EBG-06
EBG-10

KS-EBG-03-51
KS-EBG-06-51
KS-EBG-10-51

Series
Relief Valves

H
E Series
Relief Valves

Item

683

Interchangeability between Current and New Design


EBG-03/06/10 series valves have changed model from 50 to 51 design in line with the model change of pilot valve
(EDG-01).
Specifications and Characteristics
No change in specifications and characteristics between current and new design.
Mounting Interchangeability
There is an interchangeability in the mounting dimensions, however, the outside shape and dimensions are changed as
shown below due to pilot valve improvement and other modifications.

Current: Design 50

New: Design 51
Fully Extended A

Fully Extended A
B

B
C

Manual Pressure
Adj. Screw
3(.12) Hex.Soc.

Manual Pressure
Adj. Screw
3(.12) Hex.Soc.

Adaptor 22(.87) Hex.


Air Vent
3(.12) Hex. Soc.
3 Places

Air Vent
3(.12) Hex. Soc.

Pilot Valve
EDG-01V, 51 Design

Pilot Valve
EDG-01V, 50 Design

Manual Pressure
Adj. Screw
for Safety Valve
3(.12) Hex.Soc.

Manual Pressure
Adj. Screw
for Safety Valve
3(.12) Hex.Soc.

See EDG-01 (page 675) for


details of the solenoid ass'y

See EDG-01 (page 675) for


details of the solenoid ass'y

Model Numbers

Current EBG-03- - -50/5090

217
(8.54)

118.6
(4.67)

40.2
(1.58)

EBG-03- - -51/5190

216
(8.50)

117.6
(4.63)

40.2
(1.59)

Current EBG-06- - -50/5090

217
(8.54)

120.5
(4.74)

42.1
(1.66)

EBG-06- - -51/5190

216
(8.50)

119.5
(4.70)

42.1
(1.66)

Current EBG-10- - -50/5090

217
(8.54)

102
(4.02)

23.6
(.93)

EBG-10- - -51/5190

216
(8.50)

101
(3.98)

23.6
(.93)

New

New

New

684

199.5
(7.85)

130
(5.12)

199.5
(7.85)

130
(5.12)

235.5
(9.27)

166
(6.54)

Series
Relief Valves

DIMENSIONS IN
MILLIMETRES (INCHES)

SERIES

Proportional Electro-Hydraulic Relieving and Reducing Valves


This valve is derived by combining a small, high-performance 1/8
proportional electro-hydraulic pilot relief valve with a relieving
and reducing valve.
With this valve, it is possible to regulate the system pressure in
proportion to the input current.
Incorporating a relief mechanism, this valve provides a good
response speed and the pressure decreases even if the load is
large. Note that this valve is used in conjunction with the
applicable power amplifier.

Specifications
Model Numbers
Description
Max. Operating Pres.
MPa (PSI)
Max. Flow
L /min(U.S.GPM)
Max. Relieving Flow
L /min(U.S.GPM)

MPa (PSI)

ERBG-10

24.5 (3550)

24.5 (3550)

100 (26.4)

250 (66)

35 (9.24)

15 (3.96)

Refer to Model Number Designation


B : 800 mA
C : 800 mA
H : 950 mA

Rated Current
Coil Resistance

B : 800 mA
C : 800 mA
H : 950 mA

10

10

Graphic Symbol

Hysteresis

3% or less

3% or less

Repeatability

1% or less

1% or less

12 (26.5)

13.5 (29.8)

Approx. Mass

kg (lbs.)

The values shown are those obtained where the differential pressure between the
secondary pressure port and tank port is 13.7 MPa (2000 PSI).

Model Number Designation


ERB

-06

-C

Special Seals

Series Number

Type of
Mounting

Valve
Size

Secondary Pres. Adj. Range


MPa (PSI)

F:
Special Seals for
Phosphate Ester
Type Fluid
(Omit if not
required)

ERB:
Proportional
Electro-Hydraulic
Relieving and
Reducing Valve

06

B: 0.8 - 6.9 (115 - 1000)


C: 1.2 - 13.7 (175 - 2000)
H: 1.5 - 20.6 (220 - 3000)

10

B: 0.9 - 6.9 (130 - 1000)


C: 1.2 - 13.7 (175 - 2000)
H: 1.5 - 20.6 (220 - 3000)

F-

G:
Sub-plate
Mounting

-51
Design
Number

51

Design
Standards

E Series
Relieving and Reducing Valves

Secondary Pres. Adj. Range

ERBG-06

Refer to

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard
90 ............... N. American Design Standard

Series
Relieving and Reducing valves

685

Attachment
Mounting Bolts
Valve
Model Numbers

Socket Head Cap Screw


Japanese Standard "JIS" & European Design Standard

N. American Design Standard

Qty.

ERBG-06

M10

70 Lg.

3/8 - 16 UNC

2-3/4 Lg.

ERBG-10

M10

70 Lg.

3/8 - 16 UNC

2-3/4 Lg.

Applicable Power Amplifier


For stable performance, it is recommended that Yuken's applicable power ampliffiers be used (for details see page 767,
771, 780).
Model Numbers : AME-D-10- -20
AME-D2-1010-11
SK1022- - -11
SK1015-11 (For DC power supply)
AMN-D-10 (For DC power supply)

Sub-plate
Japanese Standard "JIS"

Valve
Model
Numbers

Sub-plate
Model Numbers

ERBG-06
ERBG-10

European Design Standard

Thread
Size

Sub-plate
Model Numbers

ERBGM-06-20

Rc 3/4

ERBGM-10-10

Rc 1-1/4

N. American Design Standard


Thread
Size

Approx.
Mass
kg (lbs.)

Thread
Size

Sub-plate
Model Numbers

ERBGM-06-2080

3/4 BSP.F

ERBGM-06-2090

3/4 NPT

3.0 (6.6)

ERBGM-10-1080

1-1/4 BSP.F

ERBGM-10-1090

1-1/4 NPT

6.5 (14.3)

Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should
have a good machined finish.

Instructions
Primary Pressure Required for Preselected Pressure
The primary pressure must be 1 MPa (145 PSI) higher than the preselected pressure.
Drain Back Pressure
Check that the drain back pressure does not exceed 0.2 MPa (29 PSI).
Trapped Oil Volume
The recommended secondary side trapped oil volume is about 20 liters (5.28 U.S.Gallons). Note that the trapped oil
volume must not be lower than 1.4 liters (.37 U.S.Gallons).

686

Series
Relieving and Reducing valves

SERIES
ERBG-06- -51/5190

The direction can be alterd


to every 90 degree angles.
2
(.08)

12.3
(.48)

104
(4.09)

79.4
(3.13)

213.5
(8.41)

DIMENSIONS IN
MILLIMETRES (INCHES)

75.2
(2.96)

60.3
(2.37)

Secondary Pressure
Port "A"

Primary Pressure Port "P"


Drain Port "DR"

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places

Cable Departure
Cable Applicable:
Outside Dia. . . . 8-10 mm (.31 - .39 in.)
Conductor Area
. . . Not Exceeding 1.5 mm2 (.0023 sq. in.)

Connector
The direction can be altered
to every 90 degree angles.
48
(1.89)

39
(1.54)

27.5
(1.08)

Air Vent
3(.12) Hex. Soc.
3 Places

Tank Port "T"

57.5
(2.26)

Manual Pressure Adj. Screw


3(.12) Hex.Soc.

136.5
(5.37)

57
(2.24)

115
(4.53)
90
(3.54)
56
(2.20)

184.5
(7.26)

INC.

69.7
(2.74)

6
(.24)

208
(8.19)

Mounting Surface
(O-Rings Furnished)

Sub-plate:
ERBGM-06-20/2080/2090
130(5.12)

"E" Thd. 20(.79) Deep


4 Places

30.7 77.3(3.04)
(1.21) 60.3(2.37)
49.2(1.94)

8.8(.35) Dia. Through


14(.55) Dia. Spotface
4 Places

44.5(1.75)

25
(.98)

79.4
(3.13)
73
(2.87)
39.7
(1.56)

"C" Thd.
(From Rear)
20.7
(.81)

"D" Thd.
(From Rear)

7(.28) Dia.
10(.39) Deep
5(.20) Dia.

136(5.35)

Sub-plate
Model Numbers
ERBGM-06-20
ERBGM-06-2080
ERBGM-06-2090

Thread Size
"B" Thd. "C" Thd. "D" Thd. "E" Thd.
Rc 3/4
Rc 3/8
Rc 1/4
M10
3/4 BSP.F 3/8 BSP.F 1/4 BSP.F
3/4 NPT 3/8 NPT 1/4 NPT 3/8-16 UNC

45(1.77)

16
(.63)

27.9
(1.10)
104(4.09)

16(.63)

"B" Thd.
2 Places
(From Rear)
18(.71) Dia.
2 Places

10(.39) Dia.

15(.59)

102
(4.02)

11.3
(.44)

20.6(.81)

11.1
(.44)

H
E Series
Relieving and Reducing Valves

6 (.24) Dia.
Locating Pin

Series
Relieving and Reducing valves

687

The direction can be alterd


to every 90 degree angles.

ERBG-10- -51/5190

11.1
(.44)

63.5
(2.50)

2
(.08)

Secondary
Pressure Port "A"

Primary Pressure Port "P"


Drain Port "DR"

Connector
The direction can be altered
to every 90 degree angles.

11(.43) Dia. Through


17.5(.69) Dia. Spotface
6 Places

Cable Departure
Cable Applicable:
Outside Dia. . . . 8-10 mm (.31 - .39 in.)
Conductor Area
. . . Not Exceeding 1.5 mm2 (.0023 sq. in.)
39
158
(6.22)
(1.54)

48
(1.89)
27.5
(1.08)

57.5
(2.26)

Manual Pressure
Adj. Screw
3(.12) Hex.Soc.

Air Vent
3(.12) Hex. Soc.
3 Places

Tank Port "T"

119
(4.69)
96.8
(3.81)

DIMENSIONS IN
MILLIMETRES (INCHES)

234.5
(9.23)
84.1
(3.31)
42.1
(1.66)

56
(2.20)

117
(4.61)
92
(3.62)
55
(2.17)

186.5
(7.34)

INC.

62
(2.44)

6
(.24)

6 (.24) Dia.
Locating Pin

Sub-plate
ERBGM-10-10/1080/1090

233
(9.17)
Mounting Surface
(O-Rings Furnished)

101.5(4.00)
84.1(3.31)

16.7
(.66)

14(.55) Dia.

27
(1.06)
116(4.57)

21
(.83)

"B" Thd.
2 Places
(From Rear)

30(1.18)

"D" Thd.
(From Rear)

96
(3.78)
126(4.96)
150(5.91)

28(1.10) Dia.
2 Places
7(.28) Dia.
10(.39) Deep
5(.20) Dia.

19(.75)

12
(.47)

688

Thread Size
"B" Thd. "C" Thd. "D" Thd. "E" Thd.
ERBGM-10-10
Rc 1-1/4
Rc 3/8
Rc 1/4
M10
ERBGM-10-1080 1-1/4 BSP.F 3/8 BSP.F 1/4 BSP.F
ERBGM-10-1090 1-1/4 NPT 3/8 NPT 1/4 NPT 3/8-16 UNC
Sub-plate
Model Numbers

55(2.17)

25
(.98)

24.6
(.97)

140(5.51)

42.1(1.66)

120
(4.72)
96.8
(3.81)
92.9
(3.66)
48.4
(1.91)

11.6
(.46)

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places

"C" Thd.
(From Rear)

12
(.47)

62.7(2.47)

9.6
(.38)

67.5(2.66)

20(.79)

"E" Thd.
20(.79) Deep
6 Places

Series
Relieving and Reducing valves

SERIES
Step Response (Example)
The following step response characteristics are taken when the trapped oil volume is 20 liters (5.28 U.S.Gallons).
The step response varies by trapped oil volume.
Primary Pressure
: 24.5 MPa (3550 PSI)
Trapped Oil Volume : 20 L (5.28 U.S.Gallons)
Viscocity
: 30 mm2/s (141 SSU)

ERBG-06-B
MPa
8.8

PSI
1200

7.8

Secondary Pressure

1000
5.9

800

0.1s
600

3.9

400
2.0

Step Signal

MPa
9.8

1200

7.8

1000
800

5.9

0.1s
600

3.9

400
2.0

200

Step Signal

200
0

Time

Time

ERBG-06-C
PSI
3000

ERBG-10-C
PSI

MPa
21.6
19.6

2750
2500

15.7
15.7

2000
11.8
1500

500
0

0.1s
7.8
3.9

Step Signal

Secondary Pressure

Secondary Pressure

2500

1000

MPa
19.6

2000
11.8
1500
1000
500

0.1s
7.8
3.9
0

Time

Secondary Pressure

3000

MPa
23.5
19.6

2000

500
0

0.1s
11.8
7.8
3.9

PSI
4000

MPa
27.5

3500

23.5

3000

15.7

1000

ERBG-10-H

ERBG-06-H

2500

1500

Time

Step Signal

Secondary Pressure

PSI
3500

2500

19.6
15.7

0.1s

2000
1500
1000
500

Step Signal

11.8
7.8

Step Signal

3.9
0

Time

E Series
Relieving and Reducing Valves

Secondary Pressure

ERBG-10-B
PSI
1400

Time

Series
Relieving and Reducing valves

689

Input Current vs. Secondary Pressure


Primary Pressure : 24.5 MPa (3550 PSI)
Viscocity
: 30 mm2/s (141 SSU)
MPa
21.0

2500

17.5

ERBG-10

ERBG-06-H
2000

14.0

1500

10.5

Secondary Pressure

Secondary Pressure

ERBG-06
PSI
3000

ERBG-06-C
1000

7.0

500

3.5

PSI
3000

MPa
21.0

2500

17.5

2000

14.0

1500

10.5

1000

7.0

500

3.5

ERBG-10-H

ERBG-10-C

ERBG-06-B
ERBG-10-B
0

200

400

800

600

Input Current

1000

mA

200

400

600

Input Current

800

1000

mA

Frequency Response

0.4 0.7 1

7 10

Gain
Phase
Secondary Pressure
4.9 1.5 MPa
(710 215 PSI)

10
0
-10
-20

0.1

Frequency (Hz)
0.4 0.7 1

7 10

Gain
Phase

0
-20
-40
-60
-80
-100
-120
-140
-160
-180

10
0
-10
-20

0.1

Secondary Pressure
16.7 3.9 MPa
(2420 565 PSI)

7 10

Phase
Secondary Pressure
10.8 2.9 MPa
(1565 420 PSI)

Frequency (Hz)
4

7 10

0
-20
-40
-60
-80
-100
-120
-140
-160
-180

Series
Relieving and Reducing valves

10
0
-10
-20

0.1

0.2

0.4 0.7 1

7 10

Gain

Gain ( dB)

Gain
Phase

0.4 0.7 1

ERBG-10-H

Phase ( deg.)

0.4 0.7 1

Gain ( dB)

Phase ( deg.)

690

0.2

0.2

Gain

Frequency (Hz)
0.1

7 10

Secondary Pressure
4.9 1.5 MPa
(710 215PSI)

ERBG-10-C

0.2

Phase

Frequency (Hz)

0.1

Gain

ERBG-06-H

0
-20
-40
-60
-80
-100
-120
-140
-160
-180

0.4 0.7 1

ERBG-06-C

Secondary Pressure
10.8 2.9 MPa
(1565 420 PSI)

10
0
-10
-20

0.2

Gain ( dB)

10
0
-10
-20

0
-20
-40
-60
-80
-100
-120
-140
-160
-180

Gain ( dB)

0.2

Phase ( deg.)

0.1

Frequency (Hz)

Phase ( deg.)

0
-20
-40
-60
-80
-100
-120
-140
-160
-180

10
0
-10
-20

ERBG-10-B

Frequency (Hz)

Gain ( dB)

0
-20
-40
-60
-80
-100
-120
-140
-160
-180

ERBG-06-B

Gain ( dB)

Phase ( deg.)

Phase ( deg.)

Primary Pressure
: 24.5 MPa (3550 PSI)
Trapped Oil Volume : 20 L (5.28 U.S.Gallons)
Viscocity
: 30 mm2/s (141 SSU)

Phase
Secondary Pressure
16.7 3.9 MPa
(2420 565 PSI)

SERIES
Flow Rate vs. Secondary Pressure

Viscosity : 30 mm 2/s (141 SSU)

ERBG-06-B

700
600

4.9
4.4
3.9

500
400

3.4
2.9
2.4

100
0

1.0
0.5
0

PSI
1000
800

MPa
6.9
5.9
4.9

600
400

3.9
2.9
1.9

200
0

2.0
1.0
0

Secondary Pressure

MPa
6.9
6.4
5.9

Secondary Pressure

PSI
1000
900

ERBG-10-B

0 25
0

20

40

60

80

100 L /min

50
10

75 100 125 150 175 200 225 250 L /min


20

30

40

50

60 65 U.S.GPM

Flow Rate
0

10

15

20

25

U.S.GPM

Flow Rate

ERBG-06-C

ERBG-10-C
Secondary Pressure

Secondary Pressure

PSI
2000
1900

MPa
13.7
13.2
12.7

1400
1300

9.8
9.3
8.8

1000
900

6.9
6.4
5.9

600
500
400

3.9
3.4
2.9

PSI
1600
1400

MPa
10.8
9.8
8.8

800
600

5.9
4.9
3.9
0 25
0

50
10

75 100 125 150 175 200 225 250 L /min


20

30

40

50

60 65U.S.GPM

Flow Rate
0
0

20
5

40
10

60
15

80
20

100 L /min
25

U.S.GPM

ERBG-06-H

ERBG-10-H
PSI
3200
2800

MPa
20.6
19.6
18.6

2000
1800

13.7
12.7
11.7

1400
1200

9.8
8.8
7.8

1000
900

6.9
6.4
5.9

Secondary Pressure

Secondary Pressure

PSI
3000
2800

0
0

20
5

40
10

60
15

80
20

100 L /min
25

U.S.GPM

MPa
21.6
19.6
17.6

2400
2000

16.7
14.7
12.7

1600
1200

11.8
9.8
7.8

1000
800

6.9
4.9
2.9
0 25
0

Flow Rate

50
10

75 100 125 150 175 200 225 250 L /min


20

30

40

50

E Series
Relieving and Reducing Valves

Flow Rate

60 65 U.S.GPM

Flow Rate

Series
Relieving and Reducing valves

691

Viscosity vs. Secondary Pressure


Oil: ISO VG32
ERBG-06-B
PSI

1090
1020
950
580
510
770

Viscosity

30

40

50

60

70 C

86

104

122

140

158 F

Secondary Pressure

Secondary Pressure

MPa
7.5
7.0
6.5
4.0
3.5
3.0
20
Temperature
65

ERBG-10-B
PSI
1090
1020
950
580
510
770

MPa
7.5
7.0
6.5
4.0
3.5
3.0

Temperature

150

85

56

37

26

17 mm2/s

695

380

265

175

130

80 SSU

Viscosity

20

30

40

50

60

70 C

65

86

104

122

140

158 F

150

85

56

37

26

17 mm2/s

695

380

265

175

130

80 SSU

ERBG-10-C

ERBG-06-C
MPa
14.0
13.5
13.0
7.5
7.0
6.5
20
Temperature
65

30

40

50

60

70 C

86

104

122

140

158 F

150

85

56

37

26

17 mm2/s

695

380

265

175

130

80 SSU

30

40

50

60

70 C

86

104

122

140

158 F

150

85

56

37

26

17 mm2/s

695

380

265

175

130

80 SSU

Secondary Pressure

Secondary Pressure

Viscosity

MPa
14.0
13.5
13.0
7.5
7.0
6.5
20
Temperature
65
PSI

PSI

2030
1960
1890
1090
1020
950

2030
1960
1890
1090
1020
950

Viscosity

ERBG-10-H

ERBG-06-H

30

40

50

60

70 C

86

104

122

140

158 F

150

85

56

37

26

17 mm2/s

Viscosity

PSI

30

40

50

60

70 C

86

104

122

140

158 F

150

85

56

37

26

17 mm2/s

695

380

265

175

130

80 SSU

3050
2900
2750
1600
1450
1300

Viscosity
695

692

MPa
21
20
19
11
10
9
20
Temperature
65

Secondary Pressure

MPa
21
20
19
11
10
9
20
Temperature
65

Secondary Pressure

PSI

3050
2900
2750
1600
1450
1300

380

265

175

130

80 SSU

Series
Relieving and Reducing valves

SERIES
List of Seals and Pilot Valves
ERBG- 06
10 - -51/5190
7

13
11
16

1 17 11

List of Seals
Name of Parts

8
9
10
11

O-Ring
O-Ring
O-Ring
O-Ring

9 14 10

2 15 12

Pilot Valve
Part Numbers
ERBG-06
ERBG-10
SO-NB-G30
SO-NB-P36
SO-NB-P28
SO-NB-P32
SO-NB-P14
SO-NB-P18
SO-NB-P9
SO-NB-P9

Qty.
2
2
1
3

Note) When ordering seals, please specify the seal kit number from
the table below. In addition to the above O-rings, seals for pilot
valve are included in the seal kit.
For the details of the pilot valve seals, see page 674.

Valve Model No.


ERBG-06-B-51/5190
ERBG-06-C-51/5190
ERBG-06-H-51/5190
ERBG-10-B-51/5190
ERBG-10-C-51/5190
ERBG-10-H-51/5190

Note: For the details of pilot valves, refer to "Pilot Relief Valves"
on page 674.

List of Seal Kits


Valve Model Numbers

Seal Kit Numbers

ERBG-06
ERBG-10

KS-ERBG-06-51
KS-ERBG-10-51

7 Pilot Valve Model Numbers


EDG-01-B-PNTN-5101
EDG-01-C-PNTN-5101
EDG-01-H-PNT15-5101
EDG-01-B-PNTN-5101
EDG-01-C-PNTN-5101
EDG-01-H-PNT15-5101

Series
Relieving and Reducing valves

H
E Series
Relieving and Reducing Valves

Item

6 18

693

Interchangeability between Current and New Design


ERBG-06/10 series valves have changed model from 50 to 51 design in line with the model change of pilot valve
(EDG-01).
Specifications and Characteristics
No change in specifications and characteristics between current and new design.
Mounting Interchangeability
There is an interchangeability in the mounting dimensions, however, the outside shape and dimensions are changed as
shown below due to pilot valve improvement and other modifications.

Current: Design 50
See EDG-01 (page 675)
for details about the
solenoid ass'y

New: Design 51

Pilot Valve
EDG-01, 5001 Design

Air Vent
3(.12) Hex. Soc.

See EDG-01 (page 675)


for details about the
solenoid ass'y

A
B

Air Vent
3(.12) Hex. Soc.
3 Places

Manual Pressure
Adj. Screw
3(.12) Hex.Soc.

Model Numbers

694

A
B

Manual Pressure
Adj. Screw
3(.12) Hex.Soc.

Adaptor
22(.87) Hex.

Pilot Valve
EDG-01, 5101 Design

136.5
(5.37)

115
(4.53)

Current

ERBG-06- -50/5090

214.5
(8.44)

New

ERBG-06- -51/5190

213.5
(8.41)

136.5
(5.37)

115
(4.53)

Current

ERBG-10- -50/5090

235.5
(9.27)

158
(6.22)

117
(4.61)

New

ERBG-10- -51/5190

234.5
(9.23)

158
(6.22)

117
(4.61)

Series
Relieving and Reducing valves

DIMENSIONS IN
MILLIMETRES (INCHES)

SERIES

40 Series
Proportional Electro-Hydraulic Flow Control (and Check) Valves
Since the preselected flow rate continuously varies in proportion to the
current input to the valve, the system flow rate can be remotecontrolled as desired by regulating the amplifier current output.
Further, since pressure and temperature compensation functions are
provided, the preselected flow rate is not affected by pressure (load) or
temperature (fluid viscosity).
This valve is ideal for use where actuator startup, stop, and speed
changes are to be implemented without producing a shock. Note that
this valve is used in conjunction with the applicable power amplifier.

Specifications
Description
Max. Operating Pres.
MPa (PSI)
Metred Flow
Adjustment Range
L /min (U.S.GPM)

EFG
10
EFCG-02-30

EFG
60
EFCG-03-125

EFG
EFCG-06-250

EFG
EFCG-10-500

20.6 (3000)

20.6 (3000)

20.6 (3000)

20.6 (3000)

3-250
(.79-66)

5-500
(1.32-132)

10: 0.3-10
(.08-2.6)
30: 0.3-30
(.08-7.9)

60: 2-60
(.53-15.9)
125: 2-125
(.53-33)

Min. Differential Pres.


MPa (PSI)

0.6 (90)

1.0 (145)

1.3 (190)

2.0 (290)

Free Flow
(EFCG Models Only.)
L /min (U.S.GPM)

40 (10.6)

130 (34.3)

280 (74.0)

550 (145)

Rated Current

600 mA

600 mA

600 mA

700 mA

45

45

45

45

Hysteresis

5% or less

7% or less

7% or less

7% or less

Repeatability

1% or less

1% or less

1% or less

1% or less

8.2 (18.1)

12.5 (27.6)

25 (55.1)

51 (113)

Coil Resistance

Approx. Mass
kg (lbs.)

Graphic Symbols

O
M

EFG-

Min. pressure difference required between inlet and outlet ports to maintain function as
pressure compensator.
O
M

EFCG-

Model Number Designation


F-

EFC

-02

-10

-31

Special Seals

Series Number

Type of
Mounting

Valve
Size

Max. Metred Flow


L /min (U.S.GPM)

Design
Number

02

10 : 10 (2.6)
30 : 30 (7.9)

31

03

60 : 60 (15.9)
125 : 125 (33)

26

06

250: 250 (66)

22

10

500: 500 (132)

11

F: Special Seals for


Phosphate Ester
Type Fluid
(Omit if not
required)

EF:
Proportional ElectroHydraulic Flow Control
Valve
EFC:
Proportional ElectroHydraulic Flow Control
and Check Valve

G:
Sub-plate
Mounting

Design
Standards

E Series
40 Series Flow Control (and Check) Valves

Model No.

Refer to

Note: If you are going to use the model with pressure compensator stroke adjustment screw, consult your
Yuken representative in advance.
Design Standards: None ........... Japanese Standard "JIS" and European Design Standard
90 ............... N. American Design Standard

Series
40 Series Flow Control (and Check) Valves

695

Attachment
Mounting Bolts
Socket Head Cap Screw

Valve Model
Numbers

Japanese Std. "JIS" and European Design Std.

N. American Design Std.

Qty.

EF G-02

M8

75 Lg.

5/16-18 UNC

3 Lg.

EF G-03

M10

100 Lg.

3/8-16 UNC

4 Lg.

EF G-06

M16

130 Lg.

5/8-11 UNC

5 Lg.

EF G-10

M20

160 Lg.

6-1/2 Lg.

3/4-10 UNC

Applicable Power Amplifiers


For stable performance , it is recommende d that Yuken's applicabl e powe r amplifier s be used (for details see
page 772).
Model Numbers : AME-D- -40
AME-DF-S- -22
AME-T-S- -22

Sub-plate
Valve
Model
Numbers

Japanese Standard "JIS"

European Design Standard

N. American Design Standard

Thread Size

Sub-plate
Model Numbers

Thread Size

Sub-plate
Model Numbers

Thread Size

Approx. Mass
kg (lbs.)

EFGM-02X-20

Rc 3/8

EFGM-02X-2080

3/8 BSP.F

EFGM-02X-2090

3/8 NPT

2.3 (5.1)

EFGM-02Y-20

Rc 1/2

EFGM-02Y-2080

1/2 BSP.F

EFGM-02Y-2090

1/2 NPT

3.1 (6.8)

EFG -03
EFCG

EFGM-03Y-20

Rc 3/4

EFGM-03Y-2080

3/4 BSP.F

EFGM-03Y-2090

3/4 NPT

5.7 (12.6)

EFGM-03Z-20

Rc 1

EFGM-03Z-2080

1 BSP.F

EFGM-03Z-2090

1 NPT

5.6 (12.3)

EFG -06
EFCG

EFGM-06X-20

Rc 1

EFGM-06X-2080

1 BSP.F

EFGM-06X-2090

1 NPT

12.5 (27.6)

EFGM-06Y-20

Rc 1-1/4

EFGM-06Y-2080

1-1/4 BSP.F

EFGM-06Y-2090

1-1/4 NPT

16 (35.3)

EFG -10
EFCG

EFGM-10Y-10

1-1/2, 2
Flange
Mounting

EFGM-10Y-1080

1-1/2, 2
Flange
Mounting

EFGM-10Y-1090

1-1/2, 2
Flange
Mounting

37 (81.6)

Sub-plate
Model Numbers

EFG -02
EFCG

Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mountingsurface should
have a good machined finish.
When ordering the EFGM-10Y, see Type F3 Pipe Flange Kits on page 821 and order an appropriate pipe flange kit also.

Models with Pressure Compensator Stroke Adjustment Screw


A models with pressure compensator stroke adjustment screw is optionally available to minimize the actuator protrusion
(jumping) at startup. For the details, please consult us or your Yuken distributors.

Instructions
Drain Back Pressure
Check that the drain back pressure does not exceed 0.2 MPa (29 PSI).
Models with Check Valve
A models with check valve makes it possible to obtain a free flow in the direction opposite that of the controlled flow
without respect to the input current.

696

Series
40 Series Flow Control (and Check) Valves

SERIES
EFG/EFCG-02- -31/3190
EFG/EFCG-03- -26/2690

Cable Departure
Cable Applicable: Outside Dia.. . . 8-10 mm (.31 - .39 in.)
Conductor Area . . . Not Exceeding 1.5 mm2
(.0023 sq. in.)

Inlet Port for Controlled Flow or


Outlet Port for Reversed Free Flow
Connector
The direction can
be altered to every
90 degree angles.

Drain Port
Outlet Port for
Controlled Flow or
Inlet Port for
Reversed Free
C
Flow

40
45
(1.77) (1.57)

Air Vent
3 (.12) Hex. Soc.

97
(3.82)
85
(3.35)

39
(1.54)

Locating Pin
6 (.24) Dia.
"U" Places
Mounting Surface
(O-Rings Furnished)

"Q" Dia. Through


"S" Dia. Spotface
4 Places

B
A

6
(.24)

T
N
L

Manual Adjustment
M4 Thd. (Internal Thd.)

K
INC.

Manual adjustment can be done by screwing for example an M4 20 L screw in the M4 thread or pushing
in a rod etc. there.

mm (Inches)
J

EF G-02

96
76.2
(3.78) (3.00)

66
9.9
38.1
106
82.6 11.7 46.3
195
81
108
(.39) (1.50) (4.17) (3.25) (.46) (1.82) (7.68) (3.19) (2.60) (4.25)

8.8
(.35)

14
65
(.55) (2.56)

EF G-03

125 101.6
(4.92) (4.00)

85
11.7 50.8
130 101.6 14.2 61.8
212
98
125
(.46) (2.00) (5.12) (4.00) (.56) (2.43) (8.35) (3.86) (3.35) (4.92)

11
(.43)

17.5
84
(.69) (3.31)

EFG/EFCG-06-250-22/2290
EFG/EFCG-10-500-11/1190

DIMENSIONS IN
MILLIMETRES (INCHES)
Cable Departure
Cable Applicable: Outside Dia.. . . 8-10 mm (.31 - .39 in.)
Conductor Area . . . Not Exceeding 1.5 mm2
(.0023 sq. in.)
39
Q
(1.54)

Inlet Port for Controlled Flow or


Outlet Port for Reversed Free Flow

Two Locating Pins


"V" Dia.

45
(1.77)

Drain Port

Air Vent
3 (.12) Hex. Soc.

97
(3.82)
85
(3.35)
40
(1.57)

Connector
The direction can
be altered to every
90 degree angles.

Outlet Port for


Controlled Flow or
Inlet Port for
Reversed Free
C
Flow

Mounting Surface
(O-Rings Furnished)

"S" Dia. Through


"T" Dia. Spotface
4 Places

N
L

Manual Adjustment
M4 Thd. (Internal Thd.)

K
INC.

Manual adjustment can be done by screwing for example an M4 20 L screw in the M4 thread or pushing
in a rod etc. there.
Model
Numbers

Dimensions
A

H
E Series
40 Series Flow Control (and Check) Valves

Dimensions

Model
Numbers

mm (Inches)
K

EF G-06

180 146.1
(7.09) (5.75)

103.5
16
17
73.1
174 133.4 20.3
99
244
130
105
7
157
17.5
26
(.67) (2.88) (6.85) (5.25) (.80) (3.90) (9.61) (5.12) (4.13) (.28) (6.18) (.69) (1.02) (4.07) (.63)

EF G-10

244 196.9
(9.61) (7.75)

135
18
23.5 98.5
228 177.8
25
144.5 274
160
137
10
187
21.5
32
(.93) (3.88) (8.98) (7.00) (.98) (5.69) (10.79) (6.30) (5.93) (.39) (7.36) (.85) (1.26) (5.31) (.71)

Series
40 Series Flow Control (and Check) Valves

697

Sub-plate
EFGM-02X/02Y-20/2080/2090

52.4(2.06)

2.5(.10)

78(3.07)

106(4.17)

82.6(3.25)

11.1(.44)

54
(2.13)
38.1
(1.50)
9.5
(.37)

23.8(.94)

8.8(.35) Dia. Through


14(.55) Dia. Spotface
4 Places

14
(.55)

"J" Dia.
2 Places

44.3(1.74)

9.9
(.39)
"C" Thd. "H" Deep
4 Places

Sub-plate
Model Numbers

96(3.78)
79.4(3.13)
76.2(3.00)

7(.28) Dia. 10(.39) Deep


"A" Thd.
2 Places
(From Rear)

"K" Dia. "B" Thd.


(From Rear)

EFGM-02Y-20

Rc 1/2

15
(.59)
16
(.63)

M8

EFGM-02Y-2080

1/2 BSP.F

EFGM-02X-2090

3/8 NPT

EFGM-02Y-2090

1/2 NPT

Sub-plate
Model Numbers

Dimensions
D
E
F
75.9
25
8.6
(.34) (2.99) (.98)

EFGM-02X-20

"C" Thd.

Rc 1/4

3/8 BSP.F

1/4 BSP.F
1/4 NPT

EFGM-02Y-20

11.5 72.9
35
(.45) (2.87) (1.38)

EFGM-02X-2080

8.6
75.9
(.34) (2.99)

EFGM-02Y-2080

11.5 72.9
35
(.45) (2.87) (1.38)

EFGM-02X-2090

8.6
75.9
(.34) (2.99)

EFGM-02Y-2090

11.5 72.9
35
(.45) (2.87) (1.38)

120(4.72)
140(5.51)

Thread Size
"B" Thd.

EFGM-02X-2080

10
(.39)

21.9(.86)

EFGM-02X-20

"A" Thd.
Rc 3/8

25
(.98)

25
(.98)

5/16-18 UNC

mm (Inches)
H
J
14
(.55)
14
(.55)

15.2
(.60)
15
(.59)

18
(.17)

14
(.55)

11
(.43)

11.7
(.46)

11
(.43)

DIMENSIONS IN
MILLIMETRES (INCHES)

EFGM-03Y/03Z-20/2080/2090

7(.28) Dia. 8(.31) Deep


2 Places

47.8
(1.88)
92.2(3.63)

101.6(4.00)

86.5(3.41)

11.1(.44)
22.2(.87)

Sub-plate
Model Numbers

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places

EFGM-03Y-20

"A" Thd.
Rc 3/4

EFGM-03Z-20

Rc 1

EFGM-03Y-2080 3/4 BSP.F


EFGM-03Z-2080

1 BSP.F

EFGM-03Y-2090

3/4 NPT

EFGM-03Z-2090

1 NPT

11(.43) Dia.

146(5.75)
168(6.61)

19
(.75)
20
(.79)

40
(1.57)

11
(.43)

"C" Thd. "D" Deep


4 Places

61.8(2.43)

16.1
(.63)

"A" Thd.
2 Places
(From Rear)

23(.91) Dia.
2 Places

75
(2.95)
50.8
(2.00)
20.6
(.81)

54
(2.13)

81.5(3.21)

130(5.12)

14.2
(.56)

"B" Thd.
(From Rear)

125(4.92)
102.4(4.03)
101.6(4.00)

28.6
(1.13)

11.7(.46)
0.8(.03)

698

Series
40 Series Flow Control (and Check) Valves

Thread Size
"B" Thd.
"C" Thd.

D
mm(in.)

Rc 1/4
M10

18
(.71)

3/8-16 UNC

21
(.83)

1/4 BSP.F
1/4 NPT

SERIES
Sub-plate
EFGM-06X/06Y-20/2080/2090

180(7.09)
29(1.14) Dia.
2 Places

146.1(5.75)
144.4(5.69)

17.5(.69) Dia. Through


26(1.02) Dia. Spotface
4 Places

104.8(4.13)

"C" Thd. "P" Deep


4 Places

73(2.87)

12.7(.50)

24
(.94)

22.2(.87)

F
Q
H

"S" Dia.

"B" Thd. (From Rear)

Rc 1

EFGM-06Y-20

Rc 1-1/4

EFGM-06X-2080

1 BSP.F

D
101.1
(3.98)
95.3
(3.75)
101.1
(3.98)
95.3
(3.75)
101.1
(3.98)
95.3
(3.75)

Rc 3/8
M16
3/8 BSP.F
EFGM-06Y-2080 1-1/4 BSP.F
EFGM-06X-2090

1 NPT

EFGM-06Y-2090

1-1/4 NPT

3/8 NPT

5/8-11 UNC

E
14.3
(.56)
19.3
(.76)
14.3
(.56)
19.3
(.76)
14.3
(.56)
19.3
(.76)

F
55.2
(2.17)
67
(2.64)
55.2
(2.17)
67
(2.64)
55.2
(2.17)
67
(2.64)

Dimensions
H
J
45
137.8
(5.43) (1.77)
60
132
(5.20) (2.36)
45
137.8
(5.43) (1.77)
60
132
(5.20) (2.36)
45
137.8
(5.43) (1.77)
60
132
(5.20) (2.36)

1.6(.06)

48(1.89) Dia.
2 Places
(From Rear)

43.5(1.71) Dia.
2 Places

196.9(7.75)
"D" Thd. "E" Deep
8 Places (From Rear)

98.5(3.88)

3/8 BSP.F

EFGM-10Y-1090

3/8 NPT

EFGM-10Y-1080
EFGM-10Y-1090

"D" Thd.

M20

M16

3/4-10 UNC

5/8-11 UNC

mm (Inches)
C
E

Sub-plate
Model Numbers

21.5(.85) Dia. Through


32(1.26) Dia. Spotface
4 Places

Thread Size
"B" Thd.

30 (1.18)

30 (1.18)

34 (1.34)

35 (1.38)

"A" Thd.
(From Rear)

48(1.89)

"F3" Series Pipe Flange Kits


Refer to page 821

50(1.97)

80
(3.15)

25
(.98)

Rc 3/8

EFGM-10Y-1080

EFGM-10Y-10
73
43.5 (2.87)
(1.71)
148.5(5.85)
183.5(7.22)
284(11.18)
334(13.15)

"A" Thd.

EFGM-10Y-10

250(9.84)

29(1.14)
73
(2.87)

20(.79) Dia.
15(.59) Deep
2 Places
14(.55) Dia.

Sub-plate
Model Numbers

25
(.98)

73
(2.87)

228(8.98)

34.9
(1.37)

73
(2.87)

17.3(.68)

55.5(21.9)

144.5(5.69)

36
(1.42)
177.8(7.00)

244(9.61)
198.4(7.81)
144.5(5.69)

"B" Thd. "C" Deep


4 Places

DIMENSIONS IN
MILLIMETRES (INCHES)

EFGM-10Y-10/1080/1090
23.5(.93)

mm (Inches)
K
N
P
Q
S
34
35
(1.38) (1.34)
106
14
(4.17) (.55)
39
40
(1.57) (1.54) 30
34 (1.18)
35
15.2
(1.38) (1.34)
116 (.60)
(4.57) 15
39
40
(1.57) (1.54)
(.59)
34
35
(1.38) (1.34) 35
106
14
39 (1.38) (4.17) (.55)
40
(1.57) (1.54)

E Series
40 Series Flow Control (and Check) Valves

EFGM-06X-20

"C" Thd.

Thread Size
"B" Thd.

"A" Thd.

212(8.35)
250(9.84)

19
(.75)

Sub-plate
Model Numbers

133.4(5.25)

99(3.90)

17(.67) Dia. 10(.39) Deep


2 Places

33(1.30)

"A" Thd.
2 Places
(From Rear)

104.8(4.13)

3.7
(.15)
D

126(4.96)

174(6.85)

1.6(.06)

41.3(1.63)

17
(.67)

Series
40 Series Flow Control (and Check) Valves

699

Input Current vs. Flow


Viscosity: 30 mm2/s
(141 SSU)

EFG -02
EFCG

U.S.GPM L /min
8
30
7

25

EF G-02-30

25.0

Flow Rate

Flow Rate

U.S.GPM
32.5
30.0

20

5
4

15

10

2
5

EF G-02-10

20.0

L /min
125
120
100
80

15.0

60

10.0

40

5.0

20

EF G-03-125

EF G-03-60

0
0

0 100 200 300 400 500 600

EFG -03
EFCG

Input Current mA

100 200 300 400 500 600

Input Current mA

EFG
EFCG -06

EFG
EFCG -10
U.S.GPM L /min
140
500
120
400
100

200

50
40

Flow Rate

Flow Rate

U.S.GPM L /min
250
65
60

150

30

80
60

200

40

100

20

20

100

50

10

300

100 200 300 400 500 600 700

Input Current mA

100 200 300 400 500 600

Input Current mA

EFG
-02
EFCG

U.S.GPM L /min
8.5
32
8.0
30
7.5
28

Flow Rate

Viscosity: 30 mm2/s
(141 SSU)

4.1
4.0
3.9
3.8

15.5
15.0
14.5

.550
.525
.500

2.1
2.0
1.9
0.4

1.0
100

200

2.0

5.0

500

10

U.S.GPM
34
33
32

L /min
130
125
120

Flow Rate

Differential Pressure vs. Metred Flow

14.0
13.5
13.0

52.5
50.0
47.5

.96
.90

3.7
3.5
3.3

EFG
-03
EFCG

0.8 1.0

20 MPa

150 200

1000 2000 3000


PSI

Flow Rate

28
26
24

110
100
90

2.8
2.6
2.4

11
10
9
1

EFG
-06
EFCG

2
200 300

5
500

10
1000

U.S.GPM
132
130
128
126

L /min
500
490
480

Flow Rate

L /min
260
250
240

82
80
78
76

310
300
290

1.45
1.40
1.35
1.30

5.4
5.2
5.0

20 MPa

2000 3000
PSI

Differential Pressure

700

5.0
500

10

20 MPa

1000 2000 3000


PSI

Differential Pressure

Differential Pressure

U.S.GPM
68
66
64

2.0

Series
40 Series Flow Control (and Check) Valves

EFG
-10
EFCG

2
300

5
500

20 MPa

10
1000

2000 3000
PSI

Differential Pressure

SERIES
Step Response

Viscosity: 30 mm2/s (141 SSU)


These characteristic s have been obtaine d by measurin g on each valve.
Therefore , they may vary according to a hydraulic circuit to be used.

L /min
35

U.S.GPM L /min
140
35
120
30
100
25
80
20
60
15

30 L /min
(7.9 U.S.GPM)

30
25
20

Flow Rate

Flow Rate

U.S.GPM
9
8
7
6
5
4
3
2
1
0

EFG
-03
EFCG

15 L /min
(4 U.S.GPM)

15
10

0.2s

5
0

Step Signal

10
5
0

U.S.GPM
8.5
8.0
7.5
7.0
5.0
4.5
4.0
3.5

Flow Rate

EFG
-02
EFCG

Viscosity vs. Flow

125 L /min
(33 U.S.GPM)

60 L /min
(15.9 U.S.GPM)

40

1.5
1.0
.5
0

Step Signal

Time

Oil: ISO VG 46 Oil

30
27
19
16
13
6
3

0
10 20 30 40 50 60 70 C
Temperature
50 60
80 100 120 140 160 F
200 10075 50 40 30 20 15mm2/s
Viscosity
1000 500 300 200
100 80 SSU

0.2s

20

L /min
33

EFG
-02
EFCG

Time

EFG
-03
EFCG

40
30
20

150

10
0

50

U.S.GPM L /min
600
150
500
125
400
100
300
75

125 L /min
(33 U.S.GPM)

100

0.2s

Step Signal

50

200

25

100

500 L /min
(132 U.S.GPM)

Flow Rate

250 L /min
(66 U.S.GPM)

Flow Rate

Flow Rate

U.S.GPM L /min
300
70
250
60
200
50

EFG
-10
EFCG

250 L /min
(66 U.S.GPM)
0.2s

Step Signal

Time

Time

EFG
-06
EFCG

0.7 1

Phase

Input Current : 440 100 mA


Pressure : 6.9 MPa (1000 PSI)

Gain ( dB)

0
10
20

Phase ( deg.)

0
20
40
60
80
100
120
140
160
180

Gain ( dB)

Phase ( deg.)

Frequency (Hz)
0.2

Flow Rate

EFG
-02
EFCG

EFG
-06
EFCG

EFG
-10
EFCG
4

Gain
Phase

Input Current : 460 70 mA


Pressure : 6.9 MPa (1000 PSI)

7 10

0
20
40
60
80
100
120
140
160
180

0
5
10
15
20

0.1 0.2

0.71

4 7 10 20

Gain
Phase

Gain ( dB)

0
5
10
15
20

Frequency (Hz)

Phase ( deg.)

0
20
40
60
80
100
120

0.7 1

Gain ( dB)

Phase ( deg.)

Frequency (Hz)
0.1 0.2

U.S.GPM L /min
560
140
500
130
120
440

Flow Rate

Frequency Response

U.S.GPM L /min
Oil: ISO VG 46 Oil
280
Viscosity: 30 mm2/s (141 SSU)
70
250
65
60
220
EFG
-03
155
40
EFCG
35
Frequency (Hz)
125
30
25
95
0.71 2 4 710
30
0.1 0.2
7 10 20 40
0
0
60
15
20 10
10
40 20
Gain
30
Gain
60
5
80
0
0
Phase
100
10 20 30 40 50 60 70 C
120
Temperature
140
50 60
80 100 120 140 160 F
160
200 100 75 50 40 30 20 15 mm2/s
180
Viscosity
1000 500 300 200
100 80 SSU
Input Current : 460 70 mA
Pressure : 6.9 MPa (1000 PSI)

Input Current : 475 125 mA


Pressure : 6.9 MPa (1000 PSI)

Series
40 Series Flow Control (and Check) Valves

80
70
60
50
30
20
10
0

EFG
-10
EFCG

Oil: ISO VG 46 Oil

310

H
E Series
40 Series Flow Control (and Check) Valves

EFG
-06
EFCG

U.S.GPM L /min
Oil: ISO VG 46 Oil
140
35.0
125
32.5
30.0
110
75
20.0
17.5
60
15.0
12.5
45
30
7.5
5.5
15
2.5
0
0
10 20 30 40 50 60 70 C
Temperature
50 60
80 100 120 140 160 F
200 100 75 50 40 30 20 15mm2/s
Viscosity
1000 500 300 200
100 80 SSU

250
190
120
60

0
10 20 30 40 50 60 70 C
Temperature
50 60
80 100 120 140 160 F
200 100 75 50 40 30 20 15mm2/s
Viscosity
1000 500 300 200
100 80 SSU

701

Pressure Drop for Reversed Free Flow (Only for "EFCG" Models)
Oil Viscosity: 35 mm2/s (164 SSU)
Specific Gravity: 0.850

PSI

MPa
0.5

Throttle Closed

PSI
70
60
50
40
30
20
10
0

EFCG-03

0.4
0.3

Pressure Drop

Pressure Drop

EFCG-02

Throttle Fully Open

0.2
0.1
0

80
60

10

20

2.5

5.0

30
7.5

40
10.0

Throttle Closed

0.4
Throttle Fully Open

40
20
0

MPa
0.6

0.2
0
0

50 L /min

50
10

12.5 U.S.GPM

100
20

30

MPa
1.0
P

Throttle Closed

0.8
Throttle Fully Open

0.4
0.2
0
0
0

100

200

25

50

300
75

400 L /min
100 U.S.GPM

PSI
160
140
120
100

MPa

80
60

0.6

40
20
0

1.0

50 U.S.GPM

Throttle Closed

0.8
Throttle Fully Open

0.4
0.2
0
0

200

50

Free Flow

400

100
Free Flow

For any other viscosity, multiply the factors in the table below.
mm2/s 20 40 60 80 100
SSU 98 186 278 371 464
Factor
0.87 1.03 1.14 1.23 1.30

Viscosity

For any other specific gravity (G'), the pressure drop ( P') may be obtained from the formula below.
P'= P (G'/0.850)

702

40

EFCG-10

Pressure Drop

Pressure Drop

EFCG-06

0.6

200 L /min

Free Flow

Free Flow

PSI
160
140
120
100
80
60
40
20
0

150

Series
40 Series Flow Control (and Check) Valves

600

150

800 L /min

200 U.S.GPM

SERIES
List of Seals and Solenoid Ass'y
EFG/EFCG-02- -31/3190
EFG/EFCG-03- -26/2690
EF G-03
13 31 8

7 40 2 21

44

24 39 5

EF G-02

6 12 29 36

5 39 33 4 29 36

15 32 35

A
25 10 34 11

Detail of A
38 16 37 3

1 27 34

43 42 23

41

1 30

26 1

6 22 15 12 30 35

With Check Valve (EFCG-02, 03)


1

18 9 28 14 17

List of Seals and Solenoid Ass'y


Item

Name of Parts

23
27
28
29
30
31
32
33
41
42
43
44

Solenoid Ass'y
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
Fastener Seal

Part Numbers
EF G-02
EF G-03
E321-45-20
E321-45-20
SO-NB-P18
SO-NB-P18
SO-NB-P10A
SO-NB-P21
SO-NB-P18
SO-NB-P28
SO-NB-P22
SO-NB-P31
SO-NB-G25
SO-NB-G35
SO-NB-P18
SO-NB-P22
SO-NB-G45
SO-NB-G45
SO-NB-G35
SO-NB-G35
SO-NA-P4
SO-NA-P4
SG-FCF-4
SG-FCF-4

List of Seal Kits


Qty.
1
1
1
2
1
1
1
1
1
1
1
1

Valve Model Numbers


EFG-02- -31
EFCG-02- -31
EFG-03- -26
EFCG-03- -26

Seal Kit Numbers


KS-EFG-02-31
KS-EFCG-02-31
KS-EFG-03-26
KS-EFCG-03-26

E Series
40 Series Flow Control (and Check) Valves

Note 1: O-rings (Item 41, 42, 43) and the fastener seal (Item 44) are
included in the solenoid assembly.
2: The connector assembly GDM-211-B-11 (Item 24) is not
included in the solenoid assembly.
3: When ordering seals, please specify the seal kit number from the
table right.

Series
40 Series Flow Control (and Check) Valves

703

List of Seals and Solenoid Ass'y


EFG/EFCG-06-250-22/2290
EFG/EFCG-10-500-11/1190
44

12 5 26 15 11 26 14 30 13

24 35 22 2

9 29 20
21 19 32 25

Detail of A

43 42 23

6 34 1 10

41

28

1 27

With Check Valve (EFCG-06, 10)


16 18 31 14

Section B-B
List of Seal Kits

List of Seals and Solenoid Ass'y


Item

Name of Parts

23
26
27
28
29
30
31
32
41
42
43
44

Solenoid Ass'y
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
Fastener Seal

Part Numbers
EF G-06
EF G-10
E321-45-20
E321-45-20
SO-NB-P50
SO-NB-G75
SO-NB-P44
SO-NB-G60
SO-NB-P34
SO-NB-P50
SO-NB-P32
SO-NB-P48
SO-NB-P21
SO-NB-P34
SO-NB-P21
SO-NB-P26
SO-NA-P10
SO-NA-P10
SO-NB-G45
SO-NB-G45
SO-NB-G35
SO-NB-G35
SO-NA-P4
SO-NA-P4
SG-FCF-4
SG-FCF-4

Qty.
1
3
1
1
2
1
1
1
1
1
1
1

Valve Model Numbers


EFG-06-250-22
EFCG-06-250-22
EFG-10-500-11
EFCG-10-500-11

Note1: O-rings (Item 41, 42, 43) and the fastener seal (Item 44) are
included in the solenoid assembly.
2: The connector assembly GDM-211-B-11 (Item 24) is not
included in the solenoid assembly.
3: When ordering seals, please specify the seal kit number from the
table right.

704

Series
40 Series Flow Control (and Check) Valves

Seal Kit Numbers


KS-EFG-06-22
KS-EFCG-06-22
KS-EFG-10-11
KS-EFCG-10-11

SERIES

10 Series
Proportional Electro-Hydraulic Flow Control (and Check) Valves
Since the preselected flow rate continuously varies in proportion to the
current input to the valve, the system flow rate can be remotecontrolled as desired by regulating the current output from the
amplifier. Further, since the pressure and temperature compensation
functions are provided, the preselected flow rate is not be affected by
pressure (load) or temperature (fluid viscosity). This valve is ideal for
use where actuator startup, stop, and speed changes are to be
implemented without producing a shock. Note that this valve is used in
conjunction with the applicable power amplifier.

Specifications

Max. Operating Pressure


MPa (PSI)
Metred Flow Adj. Range
L /min (U.S.GPM)

EFG -03- 60
EFCG
125

EFG -06-250
EFCG

20.6 (3000)

24.5 (3550)

60: 1-60
(.26-15.9)
125: 1-125
(.26-33)

2.5-250
(.66-66)

Min. Differential Pressure 1


MPa (PSI)

1.0 (145)

1.0 (145)

Free Flow (EFCG Models Only)


L /min (U.S.GPM)

130 (34.3)

280 (74.0)

1.0 (145)

1.5 (220)

Min. Pilot Pressure

MPa (PSI)
Pilot Flow
L /min (U.S.GPM)

Internal Pilot

at Normal

0.5 (.13)

at Transition

2.6 (.69)

4 (1.06)

780 mA

820 mA

Rated Current
Coil Resistance

O
M

10

10

O
M

EFG-

EFG-

3% or less

3% or less

Repeatability

1% or less

1% or less

10 (22.1)

25 (55.1)

kg (lbs.)

External Pilot

1. Min pressure difference required between inlet and outlet ports to maintain function as
pressure compensator.
2. The minimum required value for the external pilot type.

O
M

O
M

EFCG-

EFCG-

Model Number Designation


F-

EFC

-03

Special
Seals

Series Number

Type of
Mounting

Valve Size

Max. Metred Flow


L /min (U.S.GPM)

Pilot
Connection

Design
Number

03

60 : 60 (15.9)
125 : 125 (33)

None:
Internal
Pilot

51

F:
Special Seals
for Phosphate
Ester Type
Fluid
(Omit if not
required)

EF:
Proportional
Electro-Hydraulic
Flow Control Valve
EFC:
Proportional
Electro-Hydraulic
Flow Control and
Check Valve

1 (.26)

Hysteresis
Approx. Mass

Graphic Symbols

-125

G:
Sub-plate
Mounting

-E

-51
Design
Standards

E Series
10 Series Flow Control (and Check) Valves

Model No.
Description

Refer to
06

250: 250 (66)

E:
External
Pilot

51

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard
90 ............... N. American Design Standard

Series
10 Series Flow Control (and Check) Valves

705

Attachment
Mounting bolts
Socket Head Cap Screw

Valve Model
Numbers

Japanese Std. "JIS" and European Design Std.

EF G-03

M10

80 Lg.

EF G-06

M16

130 Lg.

Qty.

N. American Design Std.


3/8-16 UNC
5/8-11 UNC

3-1/4 Lg.

5 Lg.

Applicable Power Amplifiers


For stable performance, it is recommended that Yuken's applicable power amplifiers be used (for details
see page 767, 771, 780).
Model Numbers: AME-D-10- -20
AME-D2-1010-11
SK1022- - -11
SK1015-11 (For DC power supply)
AMN-D-10 (For DC power supply)

Sub-plate
Valve
Model
Numbers

Japanese Standard "JIS"

European Design Standard

N. American Design Standard

Thread Size

Sub-plate
Model Numbers

Thread Size

Sub-plate
Model Numbers

Thread Size

Approx. Mass
kg (lbs.)

EFGM-03Y-30

Rc 3/4

EFGM-03Y-3080

3/4 BSP.F

EFGM-03Y-3090

3/4 NPT

5.7 (12.6)

EFGM-03Z-30

Rc 1

EFGM-03Z-3080

1 BSP.F

EFGM-03Z-3090

1 NPT

5.6 (12.3)

EFGM-06X-30

Rc 1

EFGM-06X-3080

1 BSP.F

EFGM-06X-3090

1 NPT

12.5 (27.6)

EFGM-06Y-30

Rc 1-1/4

EFGM-06Y-3080

1-1/4 BSP.F

EFGM-06Y-3090

1-1/4 NPT

16 (35.3)

Sub-plate
Model Numbers

EFG -03
EFCG
EFG -06
EFCG

Sub-plates are available. Specify the sub-plate model number from the tabel above. When sub-ptates are not used, the mounting surface should
have a good machined finish.

[Example of Circuit]

Instructions
Drain Back Pressure
Check that the drain back pressure dose not exceed
0.2 MPa (29 PSI).
Pilot Type Selection
This valve is constructed so as to operate at a predetermined pilot pressure. For the 03, a pilot pressure of
1 MPa (145 PSI) or higher is required. For the 06, the
requied pilot pressure is 1.5 MPa (220 PSI) or higher.
To obtain such a required pilot pressure, select the pilot
type according to the circuit examples on the right.

1
P.P.

P.P.
O
M

EFCG-

03
06

O
M

03
EFCG- 06

-E-51

4
P.P.

/ 2
Use the external pilot type (pilot connection code: E)
whether a metre-in or metre-out circuit is employed.

O
M

EFG-

03
- -51
06

Use the internal pilot type (pilot connection code: None)


4

Use the external pilot type (pilot connection code: E)

706

A
a

-E-51

Series
10 Series Flow Control (and Check) Valves

O
M

EFG-

03
- -E-51
06

SERIES
60
EFG
-03- -51/5190
125
EFCG

Air Vent
3 (.12) Hex. Soc.
3 Places

39
(1.54)

Outlet Port for


Controlled Flow or
Inlet Port for
Reversed Free
Flow
50.8
(2.00)
101.6
(4.00)
125
(4.92)

158.1
(6.22)

69.5
(2.74)
57.5
(2.26)

61.8
(2.43)
101.6
(4.00)
125
(4.92)

Drain Port

11.7
(.46)

Cable Departure
Cable Applicable: Outside Dia.. . . 8-10 mm ( .31 - .39 in.)
Conductor Area . . . Not Exceeding 1.5 mm2
(.0023 sq. in.)

11.7
(.46)

Connector
The direction can
be altered to every
90 degree angles.

11 (.43) Dia. Through


17.5 (.69) Dia. Spotface
4 Places

Two Locating Pins


6 (.24) Dia.

Manual
Adjustment
Screw
3 (.12) Hex. Soc.

Mounting Surface
(O-Rings Furnished)
INC.

68
(2.68)
69
(2.72)
88
(3.46)

Inlet Port for Controlled


Flow or Outlet Port for
Reversed Free Flow
Pilot Port

6
(.24)

235.5
(9.27)

DIMENSIONS IN
MILLIMETRES (INCHES)

EFG
-06-250- -51/5190
EFCG

17
(.67)

39
(1.54)

Manual
Adjustment
Screw
3 (.12) Hex. Soc.

73
(2.87)
146
(5.75)
180
(7.09)

199.1
(7.84)

69.5
(2.74)
57.5
(2.26)

104.8
(4.13)
133.4
(5.25)
174
(6.85)

Drain Port

Outlet Port for


Controlled Flow
or Inlet Port for
Reversed Free
Flow

Cable Departure
Cable Applicable: Outside Dia.. . . 8-10 mm ( .31 - .39 in.)
Conductor Area . . . Not Exceeding 1.5 mm2
(.0023 sq. in.)

Two Locating Pins


16 (.63) Dia.

Mounting Surface
(O-Rings Furnished)
104
(4.09)
105
(4.13)
120
(4.72)

INC.

17.5 (.69) Dia. Through


26 (1.02) Dia. Spotface
4 Places
Pilot Port

7
(.28)

E Series
10 Series Flow Control (and Check) Valves

Air Vent
3 (.12) Hex. Soc.
3 Places

Inlet Port for Controlled Flow


or Outlet Port for
Reversed Free Flow
20.3
(.80)

Connector
The direction can
be altered to every
90 degree angles.

276.5
(10.89)

Series
10 Series Flow Control (and Check) Valves

707

Sub-plate
EFGM-03Y, 03Z-30/3080/3090
125(4.92)
102.4(4.03)

75
(2.95)
50.8
(2.00)
20.6
(.81)

"D" Thd. " E" Deep


4 Places
7(.28) Dia. 8(.31) Deep
2 Places

92(3.62)

11.1
(.44)
28.6
(1.13)
61.8
(2.43)
86.5(3.41)

81.5
(3.21)
54
(2.13)
16.1
(.63)

14.2
(.56)

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places

130(5.12)

23(.91) Dia.
2 Places

101.6(4.00)

0.8
(.03)

"C" Thd.
(From Rear)

101.6(4.00)

11.7(.46)

Sub-plate
Model Numbers
22.2(.87)

168(6.61)

40
(1.57)

11
(.43)

EFGM-03Y-30
EFGM-03Z-30

Rc 1

Thread Size
"C" Thd.
"D" Thd.

EFGM-03Z-3080

1 BSP.F

EFGM-03Y-3090

3/4 NPT

EFGM-03Z-3090

1 NPT

E
mm(in.)

Rc 1/4

EFGM-03Y-3080 3/4 BSP.F


20(.79)

11(.43) Dia.

6(.24) Dia.
"C " Thd. (From Rear)

47.8
(1.88)
92.2(3.63)
146(5.75)

19(.75)

"B" Thd.
2 Places

"B" Thd.
Rc 3/4

M10

18
(.71)

3/8-16 UNC

21
(.83)

1/4 BSP.F
1/4 NPT

DIMENSIONS IN
MILLIMETRES (INCHES)

EFGM-06X, 06Y-30/3080/3090
180(7.09)
146(5.75)
"A" Thd.
2 Places

144.5(5.69)
108(4.25)
104.8(4.13)

EFGM-06X-30
EFGM-06Y-30

Rc 1-1/4

212(8.35)

EFGM-06X-3080

1 BSP.F

250(9.84)

EFGM-06Y-3080 1-1/4 BSP.F

"B" Thd.
(From Rear)

K
F

147(5.79)

Sub-plate
Model Numbers

EFGM-06X-30
EFGM-06Y-30

55.2 (2.17)

137.8 (5.43)

52 (2.05)

132 (5.20)

1-1/4 NPT

Rc 3/8
M16
3/8 BSP.F
3/8 NPT 5/8-11 UNC

N
35 (1.38)

P
45 (1.77)

40 (1.57)

60 (2.36)

137.8 (5.43)

14.3 (.56)

101.1 (3.98)

52 (2.05)

132 (5.20)

19.3 (.76)

91.3 (3.59)

EFGM-06X-3090

55.2 (2.17)

137.8 (5.43)

14.3 (.56)

101.1 (3.98)

52 (2.05)

132 (5.20)

19.3 (.76)

91.3 (3.59)

35
(1.38)

1 NPT

EFGM-06Y-3090

Thread Size
"B" Thd. "C" Thd.

Dimensions mm (Inches)
J
K
L
14.3 (.56) 101.1 (3.98)
34
(1.34)
106
(4.17) 39 (1.54)
19.3 (.76) 91.3 (3.59)

55.2 (2.17)

EFGM-06Y-3090

EFGM-06X-3090

EFGM-06Y-3080

EFGM-06X-3080

708

30
(1.18)

6(.24) Dia.

19
(.75)

Sub-plate
Model Numbers

"A" Thd.
Rc 1

"Q" Dia.

136(5.35)

"B" Thd.
(From Rear)

33(1.30)

29(1.14) Dia.
2 Places

104.8(4.13)

126(4.96)

174(6.85)

85.7(3.37)

1.6
(.06)

133.4(5.25)

24
(.94)

22.2(.87)

41.3(1.63)

"C" Thd. " D" Deep


4 Places

73(2.87)

12.7(.50)

17.5(.69) Dia. Through


26(1.02) Dia. Spotface
4 Places

3.7(.15)

17(.67) Dia.
10(.39) Deep
2 Places

17
(.67)

11
(.43)

116
(4.57)

34 (1.34)

35 (1.38)

45 (1.77) 15.2 (.60)

39 (1.54)

40 (1.57)

60 (2.36)

15 (.59)

106
(4.17)

34 (1.34)

35 (1.38)

45 (1.77)

39 (1.54)

40 (1.57)

60 (2.36)

11
(.43)

Series
10 Series Flow Control (and Check) Valves

SERIES
Input Current vs. Flow
EFG
-03
EFCG

Viscosity: 30 mm2/s
(141 SSU)

EFG
-06
EFCG
U.S.GPM L /min
250
65
60

U.S.GPM L /min
125
35
30

50
EF G-03-125

20

Flow Rate

Flow Rate

200

100

25

75

15

40
30

50

150

100

20

10

50

25

EF G-03-60

10

200

400

600

800

1000

200

mA

Input Current

600

800

Input Current

400

mA

1000

Step Response
EFG
-03
EFCG
L /min
150

U.S.GPM
35

Flow Rate

70

20
15
10

75

60 L /min
(15.9 U.S.GPM)

50

0.2s

25

50

200

40

150

30

125 L /min
(33 U.S.GPM)

100

20

0.2s

50

10
0

Step Signal

250 L /min
(66 U.S.GPM)

250

60

100

25

L /min
300

U.S.GPM
125 L /min
(33 U.S.GPM)

125

30

Viscosity: 30 mm2/s
(141 SSU)

EFG
-06
EFCG

Flow Rate

These characteristics have been


obtained by measuring on each
valve. Therefore , they may vary
according to a hydraulic circuit
to be used.

Step Signal

Time

Time

0.1

0
-20

-10

-40

-20

-60

-30

-80
-100
-120

0.2

0.4

0.7 1

Frequency (Hz)
2
4

7 10

20

40

70

40

70

Gain

Phase

Gain ( dB)

Phase ( deg.)

EFG
-03
EFCG

-140

Flow Rate : 65 15 L /min (17 4.0 U.S.GPM)


Supply Pressure : 13.7 MPa (2000 PSI)

-160
-180

0.1

0
-20

-10

-40

-20

-60

-30

-80
-100
-120

0.2

0.4

0.7 1

Frequency (Hz)
2
4

7 10

20

Gain

Gain ( dB)

EFG
-06
EFCG

Phase ( deg.)

Viscosity: 30 mm2/s
(141 SSU)

E Series
10 Series Flow Control (and Check) Valves

Frequency Response

Phase

-140
-160

Flow Rate : 125 25 L /min (33 6.6 U.S.GPM)


Supply Pressure : 13.7 MPa (2000 PSI)

-180

Series
10 Series Flow Control (and Check) Valves

709

Viscosity vs. Flow

EFG
-03
EFCG

U.S.GPM L /min
37.5
140
35.0
125
32.5
110

20.0
17.5
15.0

75

12.5

45

7.5
5.0
2.5

30

U.S.GPM L /min
75
280
70
250
65
60
220

Oil: ISO VG 46 Oil

Flow Rate

Flow Rate

30.0

EFG
-06
EFCG

60

15
0
10

20

30

40

50

60

70

40
35
30
25

155

15
10
5
0

60

125
95

30
0
10

Temperature

Oil: ISO VG 46 Oil

20

30

40

50

60

70

100
120
50 40 30

140
20

160 F
15 mm 2/s

Temperature
50 60
200

80
100 75

100
120
50 40 30

140
20

160 F
15 mm 2/s

Viscosity

50 60
200

80
100 75

Viscosity
1000

500

300 200

100

Differential Pressure vs. Metred Flow

1000

SSU

U.S.GPM
37.5
35.0
32.5
30.0

Flow Rate

EFG
-03
EFCG

80

500

300

200

100

80

SSU

20

MPa

L /min
140
125
110

22.5
20.0
17.5
15.0

85

10.0
7.5
5.0
2.5

40

70
55

25
10
0
0

500

1000

12
1500

16
2000

2500

3000 PSI

Differential Pressure
U.S.GPM L /min
70 270

Flow Rate

EFG
-06
EFCG

65

250

60

230

35

140

30
25

120

10

40

20

100

0
0

4
500

8
1000

12
1500

16
2000

Differential Pressure

710

Series
10 Series Flow Control (and Check) Valves

20
2500

MPa

3000 PSI

SERIES
List of Seals and Solenoid Ass'y
EFG
-03- - -51/5190
EFCG
18 32 16

2 29 37 17 19

26

42 5 13 10

40 34 27

List of Seal Kits

25 7 28 12 11 31 39 35

31 38 33

21 22 36 24 23

Seal Kit Numbers


KS-EFG-03-51
KS-EFCG-03-51

List of Seals and Solenoid Ass'y

With Check Valve (EFCG-03)


Note: The connector assembly GDM-211-B-11 (Item 26) is not included in the solenoid
assembly.
Note: When ordering seals, please specify the seal kit number from the table right.
In addition to the right o-rings, seals for solenoid ass'y is included in the seal kit.
For the detail of the solenoid ass'y seals, see page 674.

Item
25
32
33
34
35
36
37
38
39
40

Name of Parts
Solenoid Ass'y
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring

Qty.
Part Numbers
E318-Y06M1-28-61 1
1
SO-NB-G35
SO-NB-P28
1
2
SO-NB-P28
SO-NB-P26
1
SO-NB-P16
1
1
SO-NB-P14
1
SO-NB-P9
2
SO-NB-P6
1
SO-NA-A016

EFG
-06-250- -51/5190
EFCG
23 21 34 22 18 19 39 20

32 42 46 49 30 38 17

12 40 47 11 10

47 40 12

38
29

Detail of Section C-C

C
C

35

List of Seal Kits

33

Valve Model Numbers


EFG-06-250- -51
EFCG-06-250- -51

16
13 44

45 44 34 24

31 43

41 36 15 37 14 38 41

With Check Valve (EFCG-06)


5

48 28

39
27
26

Detail of "A"

Section B-B
Note: The connector assembly GDM-211-B-11 (Item 32) is not included in the solenoid
assembly.
Note: When ordering seals, please specify the seal kit number from the table right.
In addition to the right o-rings, seals for solenoid ass'y is included in the seal kit.
For the detail of the solenoid ass'y seals, see page 674.

Seal Kit Numbers


KS-EFG-06-51
KS-EFCG-06-51

List of Seals and Solenoid Ass'y


Item
31
33
34
35
36
37
38
39
40
41

Name of Parts
Solenoid Ass'y
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring

Part Numbers
Qty.
E318-Y06M1-28-61 1
1
SO-NA-P21
3
SO-NB-P50
1
SO-NB-P46
1
SO-NB-P36
2
SO-NB-P34
4
SO-NB-P32
1
SO-NA-P21
2
SO-NB-P10
3
SO-NB-P9

E Series
10 Series Flow Control (and Check) Valves

15 14 41 30 31

Valve Model Numbers


EFG-03- - -51
EFCG-03- - -51

Two O-rings are required for the EFCG.

Series
10 Series Flow Control (and Check) Valves

711

40 10 Series
Proportional Electro-Hydraulic Flow Control and Relief Valves
This flow control and relief valve is an energy-saving valve that supplies the
minimum pressure and flow necessary for actuator drive.
Since this valve controls the pump pressure by following the load pressure
while keeping the differential pressure minimized, it serves as a low powerconsumption energy - saving, metre-in, controlled flow control valve.
Further, since a temperature compensation function is incorporated, this valve
provides consistent flow control without respect to the fluid temperature.

Specifications
Model No.

EFBG-03
-125- -17

EFBG-06
-250- -17

EFBG-10
-500- -17

24.5 (3550)

24.5 (3550)

24.5 (3550)

L /min (U.S.GPM)

125 (33)

250 (66)

500 (132)

Metred Flow Adjustment Range


L /min (U.S.GPM)
Rated Current
Coil Resistance
Differential Pressure
MPa (PSI)

1-125
(.26-33)

2.5-250
(.66-66)

5-500
(1.32-132)

600 mA
45

580 mA
45

700 mA
45

0.6 (85)

0.7 (100)

0.9 (130)

7% or less
1% or less

7% or less
1% or less

7% or less
1% or less

C: 1.4-13.7
(205-2000)
H : 1.4-20.6
(205-3000)

C: 1.5-13.7
(220-2000)
H : 1.5-20.6
(220-3000)

C: 1.6-13.7
(230-2000)
H : 1.6-20.6
(230-3000)

C : 750 mA
H : 750 mA

C : 690 mA
H : 730 mA

C : 690 mA
H : 690 mA

Description
Max. Operating Pressure
MPa (PSI)

Flow Controls

Max. Flow

Hysteresis
Repeatability
2

Pressure Controls

Pres. Adj. Range

MPa (PSI)

Rated Current

Coil Resistance
Hysteresis
Repeatability
Approx. Mass

10
3% or less
1% or less
kg (lbs.)

Graphic Symbols
A
Y
O
M

10
10
3% or less
3% or less
1% or less
1% or less
Refer to page 714 to 716

T
P

1. The specifications for pressure controls are applied to models with proportional pilot relief
valve. (Ex. EFBG-03-125-C-17)
2. The maximum pressure adjustment range of the models without proportional pilot relief valves
is 24.5 MPa (3550 PSI).

With Proportional Pilot Relief Valve


A
Y
V

O
M
T
P

Without Proportional Pilot Relief Valve

Model Number Designation


F-

EFB

-0 3

-1 2 5

-C

-1 7

Special
Seals

Series
Number

Type of
Mounting

Valve
Size

Max. Metred Flow


L /min (U.S.GPM)

Proportional Pilot Relief Valve


Pressure Adjustment Range

Design
Number

F:
Special Seals
for Phosphate
Ester Type
Fluid
(Omit if not
required)

EFB:
Proportional
ElectroHydraulic
Flow Control
and Relief
Valve

G:
Sub-plate
Mounting

03

125: 125 ( 33)

06

250: 250 ( 66)

10

500: 500 ( 132)

C, H :
See Specifications
None:
Without Proportional
Pilot Relief Valve

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard
90 ............... N. American Design Standard

712

Series
40-10 Series Flow Control and Relief Valves

Design
Standards

17
17
17

Refer to

SERIES
Attachment
Mounting Bolts
Socket Head Cap Screw

Valve Model
Numbers

Japanese Std. "JIS" and European Design Std.


M10 100 Lg.
M16 130 Lg.
M20 130 Lg.

EFBG-03
EFBG-06
EFBG-10

N. American Design Std.


3/8-16 UNC 4 Lg.
5/8-11 UNC 5 Lg.
3/4-10 UNC 5 Lg.

Qty.
4
4
4

Applicable Power Amplifiers


For stable performance, it is recommended that Yuken' s applicable power amplifiers be used (for details see
page 772, 778).
Valve Model Numbers
EFBG-03-125-17/1790
EFBG-06-250-17/1790
EFBG-10-500-17/1790
03
EFBG-06 - -C -17/1790
H
10

Power Amplifier Model Numbers


For Flow Control

For Pres. Control

AME-D-S- -40
AME-DF-S- -22
AME-T-S- -22
AME-D2-H1- -12

Sub-plate

EFBG-03
EFBG-06

EFBG-10

Japanese Standard "JIS"


Sub-plate
Model Numbers

European Design Standard

N. American Design Standard

Approx. Mass
kg (lbs.)

Thread Size

Sub-plate
Model Numbers

Thread Size

Sub-plate
Model Numbers

Thread Size

EFBGM-03Y-10

Rc 3/4

EFBGM-03Y-1080

3/4 BSP.F

EFBGM-03Y-1090

3/4 NPT

EFBGM-03Z-10

Rc 1

EFBGM-03Z-1080

1 BSP.F

EFBGM-03Z-1090

1 NPT

EFBGM-06X-10

Rc 1

EFBGM-06X-1080

1 BSP.F

EFBGM-06X-1090

1 NPT

12.5 (27.6)

EFBGM-06Y-10

Rc 1-1/4

EFBGM-06Y-1080

1-1/4 BSP.F

EFBGM-06Y-1090

1-1/4 NPT

16 (35.3)

EFBGM-10Y-10

1-1/2, 2
Flange
Mounting

EFBGM-10Y-108 0

1-1/2, 2
Flange
Mounting

EFBGM-10Y-1090

1-1/2, 2
Flange
Mounting

37 (81.6)

6 (13.2)

Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should
have a good machined finish.
When ordering the EFBGM-10Y, see Type F3 Pipe Flange Kits on page 821 and order an appropriate pipe flange kit also.

Instructions
Drain Back Pressure
Check that the drain back pressure dose not exceed 0.2 MPa (29 PSI).
When Relief Valve Passing Flow Rate is Low in Pressure Control State
To avoid preselected pressure instability, use a passing flow rate of 10 L/min (2.6 U.S.GPM) or higher for nominal sizes
03 and 06 or 15 L/min (4.0 U.S.GPM) or higher for nominal size 10.
Further, check that the tank-line back pressure does not exceed 0.5 MPa (70 PSI).
Safety Valve Pressure Setting
The pressur e of the safety valve is preset at the value equal to the upper limit of the pressur e adjustmen t range plus
2 MPa (290 PSI). Please adjust the pressure of the valve so preset to meet the pressure to be used actually.
To lower the pressure setting, turn the safety valve pressure adjustment screw anti-clockwise. After adjustment, be sure
to tighten the lock nut.

Series
40-10 Series Flow Control and Relief Valves

H
E Series
40-10 Series Flow Control and Relief Valves

Valve
Model
Numbers

713

Models with Proportional Pilot Relief Valve


EFBG-03-125- C-17/1790
H

Cable Departure
Cable Applicable:
Outside Dia. . . . 8-10 mm
(.31 - .39 in.)
Conductor Area
. . . Not Exceeding 1.5 mm2
(.0023 sq. in.)

Air Vent
3 (.12) Hex. Soc.
188
(7.40)

Pressure Adj. Screw for Safety Valve


3 (.12) Hex. Soc.
INC.
Lock Nut 10 (.39) Hex.

61.7
(2.43)

35.5
(1.40)
14.2
(.56)

Inlet Port "P"

Fully Extended
216(8.50)
39
100.6
(3.96)
(1.54)

61.8
(2.43)
101.6
(4.00)
130
(5.12)

38
(1.50)

37.7
(1.48)

11.7
(.46)

The direction can be altered to every 90 degree angles

50.8
(2.00)
101.6
(4.00)
125
(4.92)

Outlet Port "A"

11 (.43) Dia. Through


17.5 (.69) Dia. Spotface
4 Places
Tank Port " T"

Manual Flow Adjustment


M4 Thd. (Internal Thd.)
INC.

Vent Port " V"


Drain Port "Y"

Cable Departure
Cable Applicable:
Outside Dia. . . . 8-10 mm (.31 - .39 in.)
Conductor Area . . . Not Exceeding 1.5 mm2 (.0023 sq. in.)

Connector

Connector
The direction can be altered
to 90 degree angles.

80
(3.15)

Air Vent 3 (.12) Hex. Soc.


3 Places
39
(1.54)

Manual Pressure Adj. Screw


3 (.12) Hex. Soc.

6
(.24)

DIMENSIONS IN
MILLIMETRES (INCHES)

85
(3.35)
125
(4.92)

110.5
(4.35)
41
57.5
(1.61) (2.26)

212
(8.35)

INC.

Mounting Surface
(O-Rings Furnished)

Manual flow adjustment can be done by screwing for example an


M4 20L screw in the M4 thread or pushing in a rod etc. there.

Models without Proportional Pilot Relief Valve


EFBG-03-125-17/1790

Two Locating Pins


6(.24) Dia.

Approx. Mass ...... 16 kg


(35.3 lbs.)
174
(6.85)
47.7
(1.88)

Fully Extended
102.5
(40.4)

29.7
(1.17)

Lock Nut 10 (.39) Hex.


Manual Pressure Adjustment Screw for Safety Valve
3(.12) Hex. Soc.
INC.

Approx. Mass ...... 14 kg


(30.9 lbs.)

For other dimensions, please refer to the models with proportional pilot relief valve.

714

Series
40-10 Series Flow Control and Relief Valves

SERIES
Models with Proportional Pilot Relief Valve
C
EFBG-06-250- -17/1790
H

Cable Departure
Cable Applicable:
Outside Dia. . . . 8-10 mm (.31 - .39 in.)
Conductor Area
. . . Not Exceeding 1.5 mm2 (.0023 sq. in.)

Pressure Adj. Screw for Safety Valve


3(.12) Hex. Soc.
247
(9.72)

Fully
Extended
32.5
(1.28)

67
(2.64)

Inlet Port "P"


43
(1.69)

82
(3.23)
133.4
(5.25)
174
(6.85)

39
(1.54)

106.2
(4.18)

73
(2.87)
146.1
(5.75)
180
(7.09)

The direction can be altered to every 90 degree angles.


17
(.67)

Outlet Port "A"

80
(3.15)

INC.

Connector
The direction can be altered
to 90 degree angles.

Two Locating Pins


16 (.63) Dia.

Approx. Mass ...... 30 kg (66.2 lbs.)

Manual flow adjustment can be done by screwing for example an M4 20L screw in the M4 thread
or pushing in a rod etc. there.

Models without Proportional Pilot Relief Valve


EFBG-06-250-17/1790

238
(9.37)
58
(2.28)

Fully Extended
119(4.69)

43
(1.69)

Lock Nut
10(.39) Hex.

H
E Series
40-10 Series Flow Control and Relief Valves

Mounting Surface
(O-Rings Furnished)

245
(9.65)

107
(4.21)
157
(6.18)

131.5
(5.18)
57.5
62
(2.44) (2.26)

DIMENSIONS IN
MILLIMETRES (INCHES)

Manual Flow Adjustment


M4 Thd. (Internal Thd.)

39
(1.54)

Connector

Air Vent
3 (.12) Hex. Soc.
3 Places

Manual Pressure Adjustment Screw


3(.12) Hex. Soc.
INC.

Tank Port " T"

Vent Port " V"

Drain Port "Y"


Cable Departure
Cable Applicable:
Outside Dia. . . . 8-10 mm (.31 - .39 in.)
Conductor Area
. . . Not Exceeding 1.5 mm2 (.0023 sq. in.)

17.5(.69) Dia. Through


26(1.02) Dia. Spotface
4 Places

7
(.28)

Fully Extended
216(8.50)

Air Vent
3 (.12) Hex. Soc.

20.3
(.80)

INC.
Lock Nut
10(.39) Hex.

Manual Pressure Adj. Screw for Safety Valve


3(.12) Hex. Soc.
INC.

Approx. Mass ...... 28 kg (61.7 lbs.)


For other dimensions, please refer to the models with Proportional Pilot Relief Valve.

Series
40-10 Series Flow Control and Relief Valves

715

Models with Proportional Pilot Relief Valve


C
EFBG-10-500- -17/1790
H

Inlet Port "P"

Pressure Adj. Screw for Safety Valve


3(.12) Hex. Soc.
INC.
Lock Nut
10(.39) Hex.

315
(12.40)
73.5
(2.89)

M8 Thd. 16(.63) Deep


2 Places for Eye Bolts

23
(.91)

22.5
(.89)

48.5
(1.91)

Cable Departure
Cable Applicable:
Outside Dia. . . . 8-10 mm
(.31 - .39 in.)
Conductor Area
. . . Not Exceeding 1.5 mm2
(.0023 sq. in.)

115
(4.53)
177.8
(7.00)
224
(8.82)

116.5
(4.59)
39
(1.54)

98.5
(3.88)
196.9
(7.75)
244
(9.61)

The direction can be altered to every 90 degree angles.


23.5
(.93)

Outlet Port "A"


Drain Port "Y"

70
(2.76)

Mounting Surface
(O-Rings Furnished)

DIMENSIONS IN
MILLIMETRES (INCHES)

Connector
The direction can be altered
to 90 degree angles.

107
(4.21)
187
(7.36)

57.5
(2.26)

Air Vent
3 (.12) Hex. Soc.
3 Places

INC.

Two Locating Pins


18(.71) Dia.

274
(10.79)

Connector

150
(5.91)

219.5
(8.64)

INC.

Manual Flow Adjustment


M4 Thd. (Internal Thd.)
Vent Port " V"

80
(3.15)

Manual Pressure Adjustment Screw


3(.12) Hex. Soc.

Tank Port " T"

10
(.39)

Cable Departure
Cable Applicable:
Outside Dia. . . . 8-10 mm (.31 - .39 in.)
Conductor Area
. . . Not Exceeding 1.5 mm2 (.0023 sq. in.)

21.5(.85) Dia. Through


32(1.26) Dia. Spotface
4 Places

39
(1.54)

Fully Extended
216(8.50)

Air Vent
3 (.12) Hex. Soc.

Approx. Mass ...... 60 kg (132 lbs.)


Manual adjustment can be done by screwing for example an M4 20 L screw in the M4 thread or
pushing in a rod etc. there.

Models without Proportional Pilot Relief Valve


EFBG-10-500-17/1790

301
(11.85)
59.5
(2.34)

Fully Extended
145.5(5.73)

41.5
(1.63)

Lock Nut
10(.39) Hex.

Manual Pressure Adj. Screw for Safety Valve


3(.12) Hex. Soc.

INC.

Approx. Mass ...... 58 kg (128 lbs.)


For other dimensions, please refer to the models with Proportional Pilot Relief Valve.

716

Series
40-10 Series Flow Control and Relief Valves

SERIES
Sub-plate
EFBGM-03Y/03Z-10/1080/1090
"C" Thd. "D" Deep
4 Places

23(.91) Dia.
3 Places

101.6(4.00)
77.8(3.06)

7(.28) Dia.
7(.28) Deep
2 Places

50.8(2.00)

22.2
(.87)

"E" Dia.
"B" Thd.(From Rear)
11
(.43)

39.2
(1.54)

106.8(4.20)
146(5.75)
168(6.61)

95.3(3.75)

20(.79)

"A" Thd.
(From Rear)
3 Places
"B" Thd.
(From Rear)

EFBGM-03Y-10
EFBGM-03Z-10
EFBGM-03Y-1080
EFBGM-03Z-1080
EFBGM-03Y-1090
EFBGM-03Z-1090

Thread Size
mm (in.)
"A" Thd. "B" Thd. "C" Thd.
D
E
Rc 3/4
11
Rc 1/4
(.43)
Rc 1
M10
18 (.71)
3/4 BSP.F
11.7
1/4 BSP.F
(.46)
1 BSP.F
3/4 NPT
11
1/4 NPT 3/8-16 UNC 21 (.83)
(.43)
1 NPT

19
(.75)

20
(.79)

40
(1.57)

6(.24) Dia.

Sub-plate
Model Numbers

DIMENSIONS IN
MILLIMETRES (INCHES)

EFBGM-06X/06Y-10/1080/1090

133.4(5.25)

85.7(3.37)

107(4.21)

"F " Thd.


3 Places (From Rear)
212(8.35)
250(9.84)

6.2(.24) Dia.
"J " Thd. (From Rear)

"N" Dia.
"H" Thd. (From Rear)
E

20.3
(.80)

41.3(1.63)

17(.67) Dia. 10(.39) Deep


2 Places

33(1.30)
19(.75)

29(1.14) Dia.
3 Places

73.1(2.88)
28.1(1.11)
1.6(.06)

16(.63)

126(4.96)

174(6.85)

24
(.94)

17.5(.69) Dia. Through


26(1.02) Dia. spotface
4 Places

180(7.09)
146.1(5.75)
144.5(5.69)
118.1(4.65)

12.7(.50)

17
(.67)

3.7(.15)

"K" Thd. "L" Deep


4 Places

Sub-plate
Model No.
EFBGM-06X-10
EFBGM-06Y-10
EFBGM-06X-1080
EFBGM-06Y-1080
EFBGM-06X-1090
EFBGM-06Y-1090

Dimensions
mm (in.)
D
E
C
B
EFBGM-06X 103.3 (4.07) 45 (1.77) 35 (1.38) 34 (1.34)
EFBGM-06Y 95 (3.74) 60 (2.36) 40 (1.54) 39 (1.54)

"F " Thd.


Rc 1
Rc 1-1/4
1 BSP.F
1-1/4 BSP.F
1 NPT
1-1/4 NPT

Sub-plate
Model No.

Thread Size
"H" Thd.
"J " Thd.

"K" Thd.

mm (in.)
L
N

Rc 3/8

Rc 1/4

M 16

30
(1.18)

14
(.55)

3/8 BSP.F

1/4 BSP.F

M 16

30
(1.18)

15.2
(.60)

3/8 NPT

1/4 NPT

5/8-11 UNC

35
(1.38)

14
(.55)

Series
40-10 Series Flow Control and Relief Valves

E Series
40-10 Series Flow Control and Relief Valves

59(2.32)

80(3.15)

12.7
28.6 (.50)
88.9(3.50) (1.13)

23.8(.94)

14.2
(.56)
100(3.94)

101.6(4.00)

102.4(4.03)

0.8
(.03)

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places

130(5.12)

125(4.92)

11.7
(.46)

717

Sub-plate

DIMENSIONS IN
MILLIMETRES (INCHES)

EFBGM-10Y-10/1080/1090
244(9.61)

"D" Thd. "F" Deep


4 Places

196.9(7.75)

20(.79) Dia. 15(.59) Deep


2 Places

73
(2.87)

29
(1.14)
224
(8.82)

55.5
(2.19) 17.5
(.69)

23
(.91)

98.5
(3.88)
73
35
1.6
(.06) (1.38) (2.87)

36.1
(1.42)
250(9.84)

"E" Thd. "F" Deep


12 Places (From Rear)

162(6.38)

21.5(.85) Dia. Through


32(1.26) Dia. spotface
4 Places

177.8(7.00)
144.5(5.69)
119(4.69)

43.5(1.71) Dia.
3 Places

198.4(7.81)

23.5
(.93)

43.5
(1.71)

73
(2.87)
72
(2.83)

25
(.98)

73
(2.87)

48(1.89) Dia.
3 Places (From Rear)
"H" Dia.
"B" Thd. (From Rear)

212(8.35)
284(11.18)
334(13.15)

50
(1.97)

80
(3.15)

6.2(.24) Dia.
"C" Thd. (From Rear)

Sub-plate
Model Numbers
EFBGM-10Y-10
EFBGM-10Y-1080
EFBGM-10Y-1090

718

"B" Thd.
Rc 3/8
3/8 BSP.F
3/8 NPT

Thread Size
"C" Thd.
"D" Thd.
Rc 1/4
M20
1/4 BSP.F
1/4 NPT 3/4-10 UNC

mm (in.)
"E" Thd.

M16

32 (1.26)

5/8-11 UNC

34 (1.34)

Series
40-10 Series Flow Control and Relief Valves

H
14 (.55)
15.2 (.60)
14 (.55)

SERIES
Step Response
These characteristics have been obtained by measuring on each valve.
Therefore, they may vary according to a hydraulic circuit to be used.
Flow Controls
EFBG-03

EFBG-06

40

0.1s

60

50

200

40

150

30

0.1s

100

20
0

EFBG-10

EFBG-03-125-C
0.2s

2000

14

1500

10

1000

Step Signal

EFBG-06-250-C
0.2s

EFBG-03

50

Flow Rate

40

150

200

300

400

500

50
0

Input Current mA

Input Current vs. Pressure


PSI
3500

MPa
25

3000

20

EFBG-03

1000

EFBG-03-125-C

5
500
0

PSI
3500

MPa
25

3000

20

200

400

600

800 1000

Input Current mA

100
0
0

2000

EFBG-06-250-H

15

EFBG-06-250-C

5
0

PSI
3500

MPa
25

3000

20

EFBG-10
EFBG-10-500-H

2500
2000
1500

10

1000

100 200 300 400 500 600 700

Input Current mA

500
0
0

25

100 200 300 400 500 600 700

2500

1500

10

200

Viscosity: 30 mm2/s (141 SSU)


EFBG-06

Pressure

15

50

Input Current mA

EFBG-03-125-H

2500

300

600

75

100

Pressure

100

400

100

200

50

500

125

250

10

1500

Time

20

25

Step Signal

EFBG-10

60

30

10

2000

10

EFBG-10-500-C
0.2s

U.S.GPM L /min

300

70

Flow Rate

Flow Rate

80

75

1500

EFBG-06
U.S.GPM L /min

100

14

1000

Step Signal

2000

Viscosity: 30 mm2/s (141 SSU)

U.S.GPM L /min
35
125
30

15

18

2500

Time

Input Current vs. Flow

20

EFBG-10-500-H

EFBG-06-250-H

Time

25

MPa
22

PSI

18

2500

10

1000

Pressure

Time

3000

Pressure

Pressure

1500

Step Signal

3000
EFBG-03-125-H

14

100

EFBG-06

3000

2000

25

MPa
22

PSI

18

200

Time

EFBG-03

2500

50

0.1s

Viscosity: 30 mm2/s (141 SSU)

MPa
22

PSI

300

Pressure Controls

75

50

10

Time

400

Step Signal

20

Step Signal

100

E Series
40-10 Series Flow Control and Relief Valves

10
5
0

100

250

60

Flow Rate

20
15

80

70

U.S.GPM L /min
600
150
500
125

Pressure

120

EFBG-10

U.S.GPM L /min
80
300

Flow Rate

Flow Rate

U.S.GPM L /min
160
40
140
35
30
25

Viscosity: 30 mm2/s (141 SSU)

15
10

1000

EFBG-10-500-C

5
500

0
0

200

400

600

800 1000

Input Current mA

Series
40-10 Series Flow Control and Relief Valves

0
0

200

400

600

800 1000

Input Current mA

719

List of Seals, Solenoid Ass'y and Safety Valve


EFBG-03-125- -17/1790
EFBG-06-250- -17/1790

48
18 37 38 17

52 31

2 25 53 35 6 33 7

23

25

28

20

46

16

49

15

27

32

41

42

11

43

24

44

26

45

39

49 47

21

19 36 29 34

22
40
41
32

50

15

10

16

13 51 12 30 14

28

Detail of "B"

17 23 37 38 18
48
Without Proportional
Pilot Relief Valve

Section A-A
List of Seals
Item

Name of Parts

23
24
25
26
27
28
29
30
31
32

O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring

Part Numbers
EFBG-03

EFBG-06

SO-NA-P6
SO-NB-G30
SO-NB-P32
SO-NB-P28

Qty.

SO-NA-P6
SO-NB-P44
SO-NB-P42
SO-NB-P32
SO-NB-P34
SO-NB-P14
SO-NB-P11
SO-NA-P10
SO-NB-P9
SO-NB-A013

SO-NB-P14
SO-NB-P11
SO-NB-P9
SO-NB-A013

1
1
2
3
1
1
1
1
1
1

List of Seal Kits


Valve Model Numbers
EFBG-03-125-17
EFBG-03-125-C/H-17
EFBG-06-250-17
EFBG-06-250-C/H-17

Seal Kit Numbers


KS-EFBG-03-17
KS-EFBG-03-C-17
KS-EFBG-06-17
KS-EFBG-06-C-17

Solenoid Ass'y and Safety valve


Valve Model Number s
EFBG-03-125-C/H-17/1790
EFBG-06-250-C/H-17/1790

47 Solenoid Ass'y Model No.

46 Solenoid Ass'y Model No .

E318-Y06M2-05-61
E321-45-20

EFBG-03-125-17/1790
EFBG-06-250-17/1790
Note: The connector assembly GDM-211-B-11 (Item 49) is not included in the solenoid assembly.
When ordering seals, please specify the seal kit number from the table above.
In addition to the above o-rings, seeals for solenoid ass'y 46 and 47 are included in the seal kit.
For the details of seals for solenoid ass'y 46 , see page 704 and for solenoid ass'y 47 see page 674.

720

48 Safety Valve Model No.

Series
40-10 Series Flow Control and Relief Valves

SB1094-2002

SERIES
List of Seals, Solenoid Ass'y, Pilot Relief Valves and Safety Valve
EFBG-10-500- -17/1790
29 32 21 35 6

7 33 3

4 21 5 30

42
45
45

22

31

43

9
11
8
A

10
20
23
39

2 32 27 32 33 36 26 34

Section A-A
Detail of Safety Valve
(Item 44)
28 15 25 19 37 38

41

29 2

14
12
B

24
13
16 18 17
44

Detail of "C"

Section B-B

Without Proportional
Pilot Relief Valve

List of Seals and Solenoid Ass'y


Item
19
20
21
22
23
24
25
26
27
28
42

Name of Parts
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
Solenoid Ass'y

Part Numbers
SO-NA-P6
SO-NB-G60
SO-NB-G55
SO-NB-P50
SO-NB-P48
SO-NA-P10
SO-NB-P14
SO-NB-P11
PO-NB-P11
SO-NB-A013
E321-45-20

Qty.
1
1
2
1
3
1
1
1
1
1
1

List of Seal Kits


Valve Model Numbers
EFBG-10-500-17
EFBG-10-500-C/H-17

Seal Kit Numbers


KS-EFBG-10-17
KS-EFBG-10-C-17

Note: The connector assembly GDM-211-B-11 (Item 45) is not included in the solenoid assembly.
When ordering seals, please specify the seal kit number from the table right.
In addition to the above o-rings, seals for Pilot Valve and solenoid ass'y are included in the seal kit.

E Series
40-10 Series Flow Control and Relief Valves

40

Pilot Valves and Safety Valve


Valve Model Numbers

43 Proportional Pilot Relief Valve Model Numbers

44 Safety Valve Model Numbers

EFBG-10-500-17/1790

SB1094-2002

EFBG-10-500-C-17/1790

EDG-01V-C-1-P18T17-5103

EFBG-10-500-H-17/1790

EDG-01V-H-1-PNT13-5103

Note: For the details of seals for solenoid ass'y 42 , see page 704 and for pilot relief valve 43 see page 674.

Series
40-10 Series Flow Control and Relief Valves

721

10 10 Series
Proportional Electro-Hydraulic Flow Control and Relief Valves
This flow control and relief valve is an energy-saving valve that supplies the
minimum pressure and flow necessary for actuator drive.
Since this valve controls the pump pressure by following the load pressure
while keeping the differential pressure minimized, it serves as a low powerconsumption energy-saving, metre-in, controlled flow control valve.
Further, since a temperature compensation function is incorporated, this valve
provides consistent flow control without respect to the fluid temperature.

Specifications
Model Numbers

EFBG-03
-125- - -61

EFBG-06
-250- - -61

EFBG-10
-500- - -51

24.5 (3550)

24.5 (3550)

24.5 (3550)

L /min (U.S.GPM)

125 (33)

250 (66)

500 (132)

Metred Flow Adjustment Range


L /min (U.S.GPM)
Min. Pilot Pressure
MPa (PSI)
at
Normal
Pilot Flow
L /min (U.S.GPM) at Transition
Rated Current
Coil Resistance
Differential Pressure
MPa (PSI)

1-125
(.26-33)

2.5-250
(.66-66)

5-500
(1.32-132)

1.5 (220)
1 (.26)
3 (.79)
800 mA
10

1.5 (220)
1 (.26)
4 (1.06)
750 mA
10

1.5 (220)
1 (.26)
6 (1.59)
900 mA
10

0.7 (100)

0.7 (100)

0.9 (130)

3% or less
1% or less

3% or less
1% or less

3% or less
1% or less

C: 1.4-15.7
(200-2275)
H : 1.4-24.5
(200-3550)

C: 1.4-15.7
(200-2275)
H : 1.4-24.5
(200-3550)

C: 1.5-15.7
(220-2275)
H : 1.5-24.5
(220-3550)

Description
Max. Operating Pressure
MPa (PSI)

Flow Controls

Max. Flow

Pressure Controls

Hysteresis
Repeatability
2

Pres. Adj. Range

MPa (PSI)

C : 890 mA
H : 930 mA

Rated Current

Coil Resistance
Hysteresis
Repeatability
Approx. Mass

10
3% or less
1% or less
kg (lbs.)

C : 820 mA
H : 880 mA

C : 800 mA
H : 900 mA

10
10
3% or less
3% or less
1% or less
1% or less
Refer to page 724 to 726

Graphic Symbols
With Proportional Pilot Relief Valve
External Pilot

Internal Pilot
A
Y

X
O
M

1. The specifications for pressure controls are applied to models with proportional pilot relief
valve. (Ex. EFBG-03-125-C- -61)
2. The maximum pressure adjustment range of the models without proportional pilot relief
valves is 24.5 MPa (3550 PSI).

O
M
V

Without Proportional Pilot Relief Valve


External Pilot

Internal Pilot
A
Y

X
O
M
V

O
M

722

Series
10-10 Series Flow Control and Relief Valves

SERIES
Model Number Designation
F-

EFB

Special
Seals

Series
Number

F: Special Seals for


Phosphate Ester
Type Fluid
(Omit if not
required)

-03

-125

-C

-E

-61

Type of Valve Max. Metred Flow Proportional Pilot Relief


Pilot
Mounting Size L /min (U.S.GPM) Valve Pressure Adj. Range Connection

EFB :
Proportional Electro- G:
Sub-plate
Hydraulic Flow
Mounting
Control and Relief
Valve

03

125: 125 ( 33)

06

250: 250 ( 66)

10

500: 500 ( 132)

C, H :
See Specifications
None:
Without Proportional
Pilot Relief Valve

Design
Design
Number Standards
61

None:
Internal Pilot

61

E:
External Pilot

Refer to

51

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard
90 ............... N. American Design Standard

Attachment
Mounting Bolts
Socket Head Cap Screw

Valve Model
Numbers

Japanese Std. "JIS" and European Design Std.

N. American Design Std.

EFBG-03
EFBG-06
EFBG-10

M10 65 Lg.
M16 100 Lg.
M20 130 Lg.

3/8-16 UNC 2-1/2 Lg.


5/8-11 UNC 4 Lg.
3/4-10 UNC 5 Lg.

Qty.
4
4
4

Applicable Power Amplifiers


For stable performance, it is recommended that Yuken's applicable power amplifiers be used (for details
see page 767, 780).
Power Amplifier Model Numbers

Valve Model Numbers

For Pres. Control

AME-D-10- -20
AMN-D-10 (For DC Power Supply)
AME-D2-1010-11

Sub-plate
Valve
Model
Numbers
EFBG-03
EFBG-06

EFBG-10

Japanese Standard "JIS"

European Design Standard

N. American Design Standard

Approx. Mass
kg (lbs.)

Sub-plate
Model Numbers

Thread Size

Sub-plate
Model Numbers

Thread Size

Sub-plate
Model Numbers

Thread Size

EFBGM-03Y-20

Rc 3/4

EFBGM-03Y-2080

3/4 BSP.F

EFBGM-03Y-2090

3/4 NPT

EFBGM-03Z-20

Rc 1

EFBGM-03Z-2080

1 BSP.F

EFBGM-03Z-2090

1 NPT

EFBGM-06X-20

Rc 1

EFBGM-06X-2080

1 BSP.F

EFBGM-06X-2090

1 NPT

12.5 (27.6)

EFBGM-06Y-20

Rc 1-1/4

EFBGM-06Y-2080

1-1/4 BSP.F

EFBGM-06Y-2090

1-1/4 NPT

16 (35.3)

EFBGM-10Y-20

1-1/2, 2
Flange
Mounting

EFBGM-10Y-2080

1-1/2, 2
Flange
Mounting

EFBGM-10Y-2090

1-1/2, 2
Flange
Mounting

37 (81.6)

6 (13.2)

Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should
have a good machined finish.
When ordering the EFBGM-10Y, see Type F3 Pipe Flange Kits on page 821 and order an appropriate pipe flange kit also.

Instructions
Drain Back Pressure
Check that the drain back pressure dose not exceed 0.2 MPa (29 PSI).
When Relief Valve Passing Flow Rate is Low in Pressure Control State
To avoid preselected pressure instability, use a passing flow rate of 15 L /min (4.0 U.S.GPM) or higher.
Further, check that the tank-line back pressure dose not exceed 0.5 MPa (70 PSI).
Safety Valve Pressure Setting
The pressure of the saffety valve is preset at the value equal to the upper limit of the pressure adjustment renge
plus 2 MPa (290 PSI). Please adjust the pressure of the valve so preset to meet the pressure to be used actually.
To lower the pressure setting, turn the safety valve pressure adjustment screw anti-clockwise. After adjustment, be
sure to tighten the lock nut.

Series
10-10 Series Flow Control and Relief Valves

E Series
10-10 Series Flow Control and Relief Valves

EFBG-03-125(-E)-61/6190
EFBG-06-250(-E)-61/6190
EFBG-10-500(-E)-51/5190
EFBG-03-125-C/H(-E)-61/6190
EFBG-06-250-C/H(-E)-61/6190
EFBG-10-500-C/H(-E)-51/5190

For Flow Control

723

Models with Proportional Pilot Relief Valve

Outlet Port "A"

17.5(.69) C'Bore
4 Places

12.8
(.50)

50.8
33.3
(2.00)
(1.31)
57.5
(2.26)
101.6
(4.00)
125
(4.92)

Vent Port " V"

11.7
(.46)

Pilot Pressure Port "X"

11(.43) Dia. Through

Inlet Port "P"

Tank Port " T"

Manual Flow Adj. Screw


3(.12) Hex. Soc.

Manual Pressure Adj. Screw


3(.12) Hex. Soc.
INC.
Cable Departure
Cable Applicable:
Outside Dia. . . . 8-10 mm (.31 - .39 in.)
Conductor Area
. . . Not Exceeding 1.5 mm2 (.0023 sq. in.)

Drain Port "Y"

View Arrow Z

2
(.08)

14.2
(.56)

130
(5.12)
101.6
(4.00)
94.8
(3.73)
61.8
(2.43)

132
(5.20)

C
EFBG-03-125- (-E)-61/6190
H

INC.

Cable Departure
Cable Applicable:
Outside Dia. . . . 8-10 mm (.31 - .39 in.)
Conductor Area
. . . Not Exceeding 1.5 mm2 (.0023 sq. in.)

Models without
Proportional Pilot Relief Valve
EFBG-03-125(-E)-61/6190
Air Vent
3 (.12) Hex. Soc.
3 Places

Air Vent
3 (.12) Hex. Soc.
3 Places
Pressure Adj. Screw for Safety Valve
3(.12) Hex. Soc.
INC.

Fully Extended
161(6.34)

59
(2.32)
48.2
(1.90)

171.8
(6.74)

INC.
Pressure Adj. Screw
for Safety Valve
3(.12) Hex. Soc.

248.5
(9.78)

39
(1.54)

Lock Nut
10(.39) Hex.

6
(.24)

Lock Nut
10(.39) Hex.

Two Locating Pins


6 (.24) Dia.

Mounting Surface
(O-Rings Furnished)

Approx. Mass ...... 14 kg (30.9 lbs.)

For other dimensions, please refer to the models with


Proportional Pilot Relief Valve.
Approx. Mass ...... 13.3 kg (29.3 lbs.)

724

Series
10-10 Series Flow Control and Relief Valves

DIMENSIONS IN
MILLIMETRES (INCHES)

SERIES
Models with Proportional Pilot Relief Valve
C
EFBG-06-250- (-E)-61/6190
H

17.5(.69) Dia. Through


26(1.02) Dia. Spotface
4 Places

Tank Port " T"


Drain Port "Y"
Air Vent
3 (.12) Hex. Soc.
3 Places
17
(.67)

20.3
(.80)

174
(6.85)
133.4
(5.25)
129.7
(5.11)
85.7
(3.37)
19.7
(.78)

57.5
54
(2.26)
(2.13)
73.1
(2.88)
146.1
(5.75)
180
(7.09)

Air Vent
3 (.12) Hex. Soc.
3 Places
Inlet Port "P"

Manual Pressure Adj. Screw


3(.12) Hex. Soc.
INC.

Vent Port " V"

Cable Departure
Cable Applicable:
Outside Dia. . . . 8-10 mm (.31 - .39 in.)
Conductor Area
. . . Not Exceeding 1.5 mm2 (.0023 sq. in.)

Outlet Port "A"


Manual Flow Adj. Screw
3(.12) Hex. Soc.

Pilot Pressure Port "X"

Models without
Proportional Pilot Relief Valve

INC.
Cable Departure
Cable Applicable:
Outside Dia. . . . 8-10 mm (.31 - .39 in.)
Conductor Area
. . . Not Exceeding 1.5 mm2 (.0023 sq. in.)

EFBG-06-250(-E)-61/6190

8
(.31)

Fully Extended
195(7.68)

Lock Nut
10(.39) Hex.

77
(3.03)
76
(2.99)

INC.
Pressure Adj. Screw
for Safety Valve
3(.12) Hex. Soc.

289.5
(11.40)
212.5
(8.35)

39
(1.54)

Pressure Adj. Screw for Safety Valve


3(.12) Hex. Soc.
INC.
Lock Nut
10(.39) Hex.

Mounting Surface
(O-Rings Furnished)

Two Locating Pins


16(.63) Dia.

E Series
10-10 Series Flow Control and Relief Valves

Approx. Mass ...... 22 kg (48.5 lbs.)

For other dimensions, please refer to the models


with Proportional Pilot Relief Valve.

DIMENSIONS IN
MILLIMETRES (INCHES)

Approx. Mass ...... 21.3 kg (47.0 lbs.)

Series
10-10 Series Flow Control and Relief Valves

725

Models with Proportional Pilot Relief Valve


EFBG-10-500- C(-E)-51/5190
H

Sling Fitting
2 Places

Pressure Adj. Screw for Safety Valve


3 (.12) Hex. Soc.

Lock Nut 10 (.39) Hex.


21.5 (.85) Dia. Through
32 (1.26) Dia. Spotface
4 Places
Inlet Port "P"

Air Vent 3 (.12) Hex. Soc.


3 Places

57.5
(2.26)
69.5
(2.74)
98.5
(3.88)

39
(1.54)

196.9
(7.75)
244
(9.61)

Vent Port " V"

12
(.47)

65.4
(2.57)

Connector
The direction can be
altered to every 90 degree
angles.

Drain Port "Y"

23.6
(.93)

21
(.83)

INC.

Tank Port " T"

220
(8.66)
177.8
(7.00)
115
(4.53)
41
(1.61)

DIMENSIONS IN
MILLIMETRES (INCHES)

Outlet Port "A"

Manual Pressure Adj. Screw


3 (.12) Hex. Soc.
INC.
Manual Flow Adj. Screw
3 (.12) Hex. Soc.

Models without
Proportional Pilot Relief Valve

Cable Departure
Cable Applicable:
Outside Dia. . . . 8-10 mm (.31 - .39 in.)
Conductor Area
. . . Not Exceeding 1.5 mm2 (.0023 sq. in.)

INC.

Pilot Pressure Port "X"

Fully Extended
226(8.90)

EFBG-10-500(-E)-51/5190

Pressure Adj. Screw


for Safety Valve
3 (.12) Hex. Soc.

244.2
(9.61)
321.5
(12.66)

107
(4.21)
106
(4.17)

INC.

39
(1.54)

57.5
(2.26)

31
(1.22)

310.5
(12.22)
241
(9.49)

Lock Nut
10 (.39) Hex.

Air Vent
3 (.12) Hex. Soc.
3 Places

Cable Departure
Cable Applicable:
Outside Dia. . . . 8-10 mm (.31 - .39 in.)
Conductor Area
. . . Not Exceeding 1.5 mm2 (.0023 sq. in.)

176
(6.93)

10
(.39)

Two Locating Pins


18(.71) Dia.

A
Mounting Surface
(O-Rings Furnished)

Approx. Mass ...... 64 kg (141 lbs.)

For other dimensions, please refer to the models with


Proportional Pilot Relief Valve.
Approx. Mass ...... 62 kg (137 lbs.)

726

Connector
The direction can be
altered to 90 degree
angles.

Series
10-10 Series Flow Control and Relief Valves

SERIES
Sub-plate
03Y
EFBGM-20/2080/2090
03Z
125(4.92)

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places

7(.28) Dia. 7(.28) Deep


2 Places

77.8(3.06)

Y
T

V
22.2(.87)

Sub-plate
Model Numbers

"B" Thd.
(From Rear)
3 Places
6(.24) Dia.

39.2 (1.54)
106.8(4.20)
146(5.75)

Thread Size
"C" Thd.
"D" Thd.

"B" Thd.

EFBGM-03Y-20

Rc 3/4

EFBGM-03Z-20

Rc 1

168(6.61)

40
(1.57)

EFBGM-03Z-2080

1 BSP.F

EFBGM-03Y-2090

3/4 NPT

EFBGM-03Z-2090

1 NPT

mm (in.)
E
F

Rc 1/4
18
(.71)

M10

EFBGM-03Y-2080 3/4 BSP.F

"C" Thd.

19(.75)

6(.24) Dia.
"C" Thd. (From Rear)
"F " Dia.
"C" Thd. (From Rear)
11
(.43)

59(2.32)

45(1.77)

P
20(.79)

80(3.15)

28.6(1.13)

12.7(.50)

14.2
(.56)

50.8(2.00)
23.8(.94)

100(3.94)

130(5.12)

101.6(4.00)

23(.91) Dia.
3 Places

101.6(4.00)

95.3(3.75)

0.8(.03)

20(.79)

"D" Thd. " F " Deep


4 Places

102.4(4.03)

88.9(3.50)

11.7(.46)

1/4 BSP.F
1/4 NPT

3/8-16 UNC

11
(.43)
11.7
(.46)

21 11
(.83) (.43)

DIMENSIONS IN
MILLIMETRES (INCHES)

EFBGM- 06X-20/2080/2090
06Y
180(7.09)

3.7(.15)

28.1(1.11)

250(9.84)

"P " Dia.


"J " Thd. (From Rear)

"H " Thd.


(From Rear)
3 Places

6.2(.24) Dia.
"K" Thd. (From Rear)

Sub-plate
Model Numbers
EFBGM-06X

212(8.35)

33(1.30)
19
(.75)

Sub-plate
Model Numbers

EFBGM-06Y

EFBGM-06X-20

"H" Thd.
Rc 1

EFBGM-06Y-20

Rc 1-1/4

EFBGM-06X-2080

1 BSP.F

EFBGM-06Y-2080 1-1/4 BSP.F


EFBGM-06X-2090

1 NPT

EFBGM-06Y-2090

1-1/4 NPT

B
103.3
(4.07)

Dimensions mm (in.)
C
D
E
63.3
45
35
(2.49)
(1.77)
(1.38)

F
34
(1.34)

95
(3.74)

53.3
(2.10)

39
(1.54)

Thread Size
"J " Thd. "K" Thd.
Rc 3/8

Rc 1/4

3/8 BSP.F 1/4 BSP.F


3/8 NPT

1/4 NPT

Series
10-10 Series Flow Control and Relief Valves

60
(2.36)

"L " Thd.

40
(1.57)

mm (in.)
N
P

M16

30
(1.18)

14
(.55)

M16

30
(1.18)

15.2
(.60)

5/8-11 UNC

35
(1.38)

14
(.55)

E Series
10-10 Series Flow Control and Relief Valves

133.4(5.25)

107(4.21)

X A Y

6.2(.24) Dia.

P
85.7(3.37)

16(.63)

1.6
(.06)

20.3
(.80)

73.1(2.88)

"K" Thd.
(From Rear)

17(.67) Dia. 10(.39) Deep


2 Places

118.1(4.65)

24
(.94)
126(4.96)

174(6.85)

29(1.14) Dia.
3 Places

144.5(5.69)

41.3(1.63)

1.9(.07)

"L " Thd. " N " Deep


4 Places
17.5(.69) Dia. Through
26(1.02) Dia. Spotface
4 Places

146.1(5.75)

12.7(.50)

17(.67)

727

EFBGM-10Y-20/2080/2090

DIMENSIONS IN
MILLIMETRES (INCHES)

244(9.61)
20(.79) Dia. 15(.59) Deep
2 Places
80(3.15)

162(6.38)

73(2.87)

49(1.93)

73
(2.87)

23
(.91)

17.5(.69)

224
(8.82)
43.5(1.71)
25
(.98)

284(11.18)
334(13.15)

"H" Dia.

6.2(.24) Dia.
"B" Thd.

Sub-plate
Model Numbers
EFBGM-10Y-20

"B" Thd.
Rc 3/8

EFBGM-10Y-2080 3/8 BSP.F


EFBGM-10Y-2090

728

3/8 NPT

Thread Size
"D" Thd.
"C" Thd.
Rc 1/4
M20
1/4 BSP.F
1/4 NPT

3/4-10 UNC

"E" Thd.
M16

73
(2.87)

43.5(1.71) Dia.
3 Places

41.9(1.65)

X
Y

T
73
(2.87)

55.5(2.19)

6.2(.24) Dia.

"C" Thd.

142(5.59)
50(1.97)

35
(1.38)

115(4.53)

119(4.69)

36.1
(1.42)
144.5(5.69)

177.8(7.00)

48(1.89) Dia.
3 Places

196.9(7.75)

98.5(3.88)

250(9.84)

"E" Thd. " F" Deep


12 Places

73
(2.87)
72
(2.83)
212
(8.35)
"C" Thd.

mm (in.)
H
14(.55)
32(1.26)
15.2(.60)
F

5/8-11 UNC 34(1.34)

Series
10-10 Series Flow Control and Relief Valves

14(.55)

29
(1.14)

1.6(.06)

21.5(.85) Dia. Through


32(1.26) Dia. Spotface
4 Places

198.4(7.81)

74
(2.91)
119
(4.69)
144.5
(5.69)
177.8
(7.00)

23.5(.93)

7.5(.30)

"D" Thd. " F" Deep


4 Places

SERIES
Step Response
These characteristics have been obtained by measuring on each valve.
Therefore, they may vary according to a hydraulic circuit to be used.

L /min
150

U.S.GPM L /min
300
70
250
60
200
50
40
150
30
100
20
50
10

125
100
75

0.1s

50
25

Step Signal

EFBG-06

EFBG-10
U.S.GPM L /min
600
150
500
125

Flow Rate

Flow Rate

U.S.GPM
40
35
30
25
20
15
10
5
0

Flow Rate

Flow Controls
EFBG-03

Viscosity: 30 mm2/s (141 SSU)

0.2s

Step Signal

Time

100

400

75

300

50

200

25

100

0.2s

Step Signal

Time

Time

Pressure Controls
EFBG-03

EFBG-06
4000

EFBG-03-125-H

3000

Pressure

20

Pressure

3000

EFBG-03-125-C

2000

EFBG-06-250-C

10
0

Input Current vs. Flow

Step Signal

0.2s

Step Signal

1000
0

Time

Flow Rate
: 250 L /min (66 U.S.GPM)
Trapped Oil Volume : < 1 L (.264 U.S.Gallons)

Flow Rate
: 500 L /min (132 U.S.GPM)
Trapped Oil Volume : < 1 L (.264 U.S.Gallons)

Viscosity: 30 mm2/s (141 SSU)

EFBG-03

EFBG-06

EFBG-10

60
100

20

50

Flow Rate

25

75

15

50

40
30

200

100

Flow Rate

30

U.S.GPM L /min
500
125

U.S.GPM L /min
250
65

U.S.GPM L /min
125
32.5

Flow Rate

EFBG-10-500-C

Time

Flow Rate
: 125 L /min (33 U.S.GPM)
Trapped Oil Volume : < 1 L (.264 U.S.Gallons)

150
100

400

75

300

50

200

25

100

20

10
25

10

200

400

600

800 1000

50
0
0

mA

Input Current

1500

EFBG-03-125-H

3000

20

Pressure

15

2000

EFBG-03-125-C 1000
5
0
200

400

600

Input Current

800

mA

200

400

600

Input Current

800 1000

mA

EFBG-10
PSI
3500

MPa
25
EFBG-06-250-H

3000

20

1000

MPa
25
EFBG-10-500-H

20

2500
15

10
EFBG-06-250-C

2000
1500

500

0
0

200

400

600

Input Current

800

15

10

1000

500

500
0

mA

2500

1500

10

1000

800 1000

EFBG-06
PSI
3500

MPa
25

2500
2000

600

Pressure

3000

400

Viscosity: 30 mm2/s (141 SSU)

EFBG-03
PSI
3500

200

Input Current

Input Current vs. Pressure

Pressure

20
10

Time

EFBG-10-500-H

2000

0.2s

1000

Step Signal

1000

3000

20

2000

0.2s
10

4000

EFBG-06-250-H

EFBG-10

MPa
30

1000

mA

Series
10-10 Series Flow Control and Relief Valves

E Series
10-10 Series Flow Control and Relief Valves

4000

PSI

MPa
30

Pressure

PSI

MPa
30

PSI

EFBG-10-500-C

5
0
0

200

400

600

Input Current

800

1000

mA

729

List of Seals and Solenoid Ass'y


EFBG-03-125- - -61/6190
EFBG-06-250- - -61/6190

35

35 34 49 21 44

33

20

29

53

22

19

26

40

27

56
15

58

18

11

57

28

59

12

32

25

53

51

14

31

24

46

45

10

51

43

52

39

50

55

45

42 41

36
37
38
39
40
41
42
43
44
45
46
47

O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring

51
46

25
24
47

Section X-X

List of Seals
Name of Parts

37
30

46 16

2 23 36 38

Item

13

List of Seal Kits


EFBG-03
Part Numbers
SO-NA-A016
SO-NA-P6
SO-NB-P28
SO-NB-P32
SO-NB-P28
SO-NB-P28
SO-NB-G30
SO-NB-P28
SO-NB-P15
SO-NB-P11
SO-NB-P9
SO-NB-A016

EFBG-06
Qty.
1
1
1
1
1
3
1
1
1
2
5
1

Part Numbers
SO-NA-P26
SO-NA-P6
SO-NB-P44
SO-NB-P42
SO-NB-P36
SO-NB-P32
SO-NB-P30
SO-NB-P28
SO-NB-P15
SO-NB-P11
SO-NB-P11
SO-NB-A016

Qty.
1
1
1
1
1
3
1
1
1
2
4
1

Valve Model Numbers


EFBG-03-125-61
EFBG-03-125-C/H-61
EFBG-06-250-61
EFBG-06-250-C/H-61

Note: When ordering seals, please specify the seal kit number from the table right.
In addition to the above o-rings, seals for solenoid ass'y are included in the
seal kit.
For the details of seals for solenoid ass'y 33 and 34 see page 674.

Solenoid Ass'y
Valve Model Numbers

33 Solenoid Ass'y Model Numbers

34 Solenoid Ass'y Model Numbers

EFBG-03-125-C/H(-E)-61/6190
E318-Y06M1-04-61
EFBG-06-250-C/H(-E)-61/6190

E318-Y06M1-28-61

EFBG-03-125(-E)-61/6190
EFBG-06-250(-E)-61/6190
Note: The connector assembly GDM-211-B-11 (Item 35) is not included in the solenoid assembly.

730

Series
10-10 Series Flow Control and Relief Valves

Seal Kit Numbers


KS-EFBG-03-61
KS-EFBG-03-C-61
KS-EFBG-06-61
KS-EFBG-06-C-61

SERIES
List of Seals, Pilot Valves, Solenoid Ass'y and Safety Valve
EFBG-10-500- - -51/5190
28

27

25
37

33

42

40
Z

20
21

44

40

45

36

40

18

31

32

12

35
Z

31

34

29

33

33

19

36

23
14
15
11
10

30
17

47 57 48 50 51 52

8 36 9 13 41 7 16 41 10 36 8

Section Z-Z

54 53 55 49 26

Section W-W
Only for Models without
Pilot Relief Valve

List of Seals
Name of Parts

Part Numbers

Models with
Pilot Relief Valve

Models without
Pilot Relief Valve

29
30
31
32
33
34
35
36
53
54
55

O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring

SO-NA-P34
SO-NB-G60
SO-NB-G55
SO-NB-P50
SO-NB-P48
SO-NB-P42
SO-NB-P36
SO-NB-P11
SO-NB-P14
SO-NB-A013
SO-NA-P6

1
1
3
1
5
1
1
8

1
1
3
1
5
1
1
8
1
1
1

List of Seal Kits


Valve Model Numbers
EFBG-10-500-51
EFBG-10-500-C/H-51

Seal Kit Numbers


KS-EFBG-10-51
KS-EFBG-10-C-51

Note: When ordering seals, please specify the seal kit number from the table right. In addition to the
above o-rings, seals for pilot valve and solenoid ass'y are included in the seal kit.
For the detail of the pilot valve and solenoid ass'y seals, see page 674.

E Series
10-10 Series Flow Control and Relief Valves

Qty.
Item

Pilot Valve, Solenoid Ass'y and Safety Valve


Valve Model Numbers

25 Pilot Valve Model Numbers

EFBG-10-500-C(-E)-51/5190

EDG-01V-C-1-PNT12-5103

EFBG-10-500-H(-E)-51/5190

EDG-01V-H-1-PNT12-5103

27 Solenoid Ass'y Model No.

26 Safety Valve Model No.

E318-Y06M1-28-61

EFBG-10-500(-E)-51/5190

SB1094-2002

Note: The connector assembly GDM-211-B-11 (Item 28) is not included in the solenoid assembly.

Series
10-10 Series Flow Control and Relief Valves

731

Interchangeability between Current and New Design


Model changes have been made from 50, 51 to 61 design in the EFBG-03/06 because of changes in the pilot valve
building-in method and model changes have been made from 50 to 51 design in the EFBG-10 because of improvement
in Solenoid Ass'y.
Specification and Characteristics
No changes in specifications and characteristics between current and new design
Interchangeability in Installation
EFBG-03/06
50 51 Design 61 Design
The mounting surface are interchangeable. However, the method of building in the pilot valve has been changed,
bringing about changes in the appearance shapes and dimensions as shown below.
C u rre n t : D e s ig n 5 0 5 1
Air Vent

See EDG-01
(page 671)
for the details of
the solenoid ass'y

Fully Extended A

Air Vent

N e w : D e sig n 6 1

Manual Flow Adj. Screw

Manual Pressure
Adj. Screw

Front Side :
Manual Flow Adj. Screw
Rear Side :
Manual Pressure Adj. Screw

Air Vent 6 Places


See EDG-01
(page 671)
for the details of
the solenoid ass'y

Pilot Valve
EDG-01,50 Design

Pressure Adj. Screw


for Saftey Valve

Pressure Adj. Screw


for Saftey Valve
B

217
(Current) EFBG-03-125- - -50/5090
51/5190 (8.54)

93.2
(3.67)

155
(6.10)

236.5
(9.31)

132
(5.20)

18.7
(.74)

248.5
(9.78)

217
(Current) EFBG-06-250- - -50/5090
51/5190 (8.54)

53.3
(2.10)

196
277.5
(7.72) (10.93)

Model Numbers

(New)

(New)

EFBG-03-125- - -61/6190

EFBG-06-250- - -61/6190

180
(7.09)

289.5
(11.40)

60 Design 61 Design
The mounting surface are interchangeable. There are no changes in the appearance shapes and dimensions.
EFBG-10
Mounting compatibility is provided.
Note that because of improvements made on the solenoids, the overall shapes have been changed as shown below.
C u rre n t : D e s ig n 5 0

N e w : D e sig n 5 1

Manual Flow Adj. Screw

Air Vent
Manual Pressure
Adj. Screw

Manual Flow Adj. Screw

Air Vent
3 Places
Manual Pressure
Adj. Screw

Air Vent
3 Places

321.5
(12.66)

322.5
(12.70)

Air Vent

DIMENSIONS IN
MILLIMETRES (INCHES)
732

Series
10-10 Series Flow Control and Relief Valves

SERIES

High Flow Series Proportional Electro-Hydraulic Flow Control


and Relief Valves
This flow control and relief valve is an energy-saving valve that supplies
the minimum pressure and flow necessary for actuator drive.
For the High Flow Series, double maximum flow rate [03 size: 125250
L/min (33.0366.05 U.S.GPM), 06 size: 250500 L/min (66.05132.1
U.S.GPM), 10 size: 5001000 L/min (132.1264.2 U.S.GPM)] enables
a smaller valve size than conventional products; compact-sized devices can
be provided.

Specifications
EFBG-03
-250- - -51

EFBG-06
-500- - -51

EFBG-10
-1000- - -51

24.5 (3550)

24.5 (3550)

24.5 (3550)

L /min (U.S.GPM)

250 (66)

500 (132)

1000 (264)

Metred Flow Adjustment Range


L /min (U.S.GPM)
Min. Pilot Pressure
MPa (PSI)
at
Normal
Pilot Flow
L /min (U.S.GPM) at Transition
Rated Currnt
Coil Resistance
Differential Pressure
MPa (PSI)

2.5-250
(.66-66)

5-500
(1.32-132)

10-1000
(2.64-264)

1.5 (220)
1 (.26)
4 (1.06)
830 mA
10

1.5 (220)
1 (.26)
6 (1.59)
780 mA
10

1.5 (220)
4.5 (1.19)
10.0 (2.64)
830 mA
10

0.8 (115)

0.9 (130)

1.2 (174)

3% or less
1% or less

3% or less
1% or less

3% or less
1% or less

C: 1.6-15.7
(230-2275)
H : 1.8-24.5
(260-3550)

C: 1.5-15.7
(220-2275)
H : 1.5-24.5
(220-3550)

C: 1.1-15.7
(160-2275)
H : 1.1-24.5
(160-3550)

C : 850 mA
H : 870 mA

C : 800 mA
H : 900 mA

C : 900 mA
H : 950 mA

Description
Max. Operating Pressure
MPa (PSI)

Flow Controls

Max. Flow

Pressure Controls

Hysteresis
Repeatability
2

Pres. Adj. Range

MPa (PSI)

Rated Current

Coil Resistance
Hysteresis
Repeatability
Approx. Mass

10
3% or less
1% or less
kg (lbs.)

10
10
3% or less
3% or less
1% or less
1% or less
Refer to page 735 to 737

H
Graphic Symbols
With Proportional Pilot Relief Valve
Internal Pilot

External Pilot

A
Y

X
O
M

1. The specifications for pressure controls are applied to models with proportional pilot relief valve. (Ex. EFBG-03-250-C- -51)
2. The maximum pressure adjustment range of the valves without proportional
pilot relief valves is 24.5 MPa (3550 PSI).

O
M
V

Without Proportional Pilot Relief Valve


Internal Pilot

External Pilot

A
Y

E Series
High Flow Series Flow Control and Relief Valves

Model No.

X
O
M

O
M

Series
High Flow Series Flow Control and Relief Valves

733

Model Number Designation


F-

EFB

Special
Seals

Series
Number

Type of
Mounting

F: Special Seals
for Phosphate
Ester Type
Fluid
(Omit if not
required)

-250

-03

Valve Max. Metred Flow


Size L /min (U.S.GPM)

EFB :
Proportional Electro- G:
Sub-plate
Hydraulic Flow
Mounting
Control and Relief
Valve

03

250: 250 ( 66)

06

500: 500 (132)


1000: 1000 ( 264)

10

-C

-E

Proportional Pilot Relief


Valve Pressure Adj. Range

Pilot
Connection

-5 1

C, H :
See Specifications
None:
Without Proportional
Pilot Relief Valve

None:
Internal Pilot

51

E:
External Pilot

51

Design Design
Number Standards

Refer to

51

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard
90 ............... N. American Design Standard

Attachment
Mounting Bolts
Valve Model
Numbers

Socket Head Cap Screw


Japanese Std. "JIS" and European Design Std.

EFBG-03
EFBG-06
EFBG-10

M12
M16
M20

120 Lg.
120 Lg.
150 Lg.

N. American Design Std.


1/2-13 UNC
5/8-11 UNC
3/4-10 UNC

4-3/4 Lg.
4-3/4 Lg.
6 Lg.

Qty.
4
4
4

Applicable Power Amplifiers


For stable performance, it is recommended that Yuken's applicable power amplifiers be used (for details see page 767,
771).
Model Numbers
EFBG-03-250(-E)-51/5190
EFBG-06-500(-E)-51/5190
EFBG-10-1000(-E)-51/5190
EFBG-03-250-C/H(-E)-51/5190
EFBG-06-500-C/H(-E)-51/5190
EFBG-10-1000-C/H(-E)-51/5190

Power Amplifier Model Numbers


For Flow Control

For Pres. Control

AME-D-10- -20
AMN-D-10 (For DC power supply)
AME-D2-1010-11

Instructions
Drain Back Pressure
Check that the drain back pressure dose not exceed 0.2 MPa (29 PSI).
When Relief Valve Passing Flow Rate is Low in Pressure Control State
To avoid preselected pressure instability, use a passing flow rate of 15 L /min (4.0 U.S.GPM) or higher.
Further, check that the tank-line back pressure dose not exceed 0.5 MPa (70 PSI).
Safety Valve Pressure Setting
The pressure of the safety valve is preset at the value equal to the upper limit of the pressur e adjustment range plus
2 MPa (290 PSI). Please adjust the pressure of the valve so preset to meet the pressure to be used actually.
To lower the pressure setting, turn the safety valve pressure adjustment screw anti-clockwise. After adjustment, be sure
to tighten the lock nut.
Interchangeability in installation with conventional valves (10 -10 Series)
EFBG-03
There is no interchangeability in installation.
EFBG-06/10
A product in the high-flow series can be mounted on the conventional mounting surface but no conventional product
can be mounted on the mounting surface of the high-flow series.

734

Series
High Flow Series Flow Control and Relief Valves

SERIES
EFBG-03-250- C (-E)-51/5190, EFBG-03-250 (-E)-51/5190
H

Drain Port "Y"


Tank Port "T"

11.7
(.46)

14.2
(.56)

26.2
(1.03)

Vent Port "V"


13.5(.53) Dia. Through
21(.83) Dia. Spotface
Outlet Port "A"
4 Places

153
(6.02)
101.6
(4.00)
26.8
(1.06)

V
T
Y

103.3
(4.07)
139.5
(5.49)

130
(5.12)
101.6
(4.00)
45.8
(1.80)

Inlet Port "P"


Pilot Pressure Port "X"
11.7
(.46)

Manual Flow Adj.Screw


3(.12) Hex. Soc.

Cable Departure (For Flow Control)


Cable Applicable:
Outside Dia. .. . 8-10 mm
(.31 - .39 in.)
Conductor Area
.. . Not Exceeding 1.5 mm2
(.0023 sq. in.)

85.8
(3.38)
125
(4.92)

Manual Pressure Adj.Screw


3(.12) Hex. Soc.

Air Vent
3(.12) Hex. Soc.
3 Places

Pressure Adj. Srerw


for Safety Valve
3(.12) Hex Soc.
INC.

View Arrow Z

INC.

Air Vent
3(.12) Hex. Soc.
3 Places

Cable Departure (For Pressure Control)


Cable Applicable:
Outside Dia. ..... . 8-10 mm ( .31 - .39 in.)
Conductor Area .. . Not Exceeding 1.5 mm2 (.0023 sq. in.)
Models with proportional pilot
relief valve (EFBG-03-250-C/H )
only.

255.4
(10.05)
293.5
(11.56)

274.5
(10.81)
236.4
(9.30)

Lock Nut
10(.39) Hex.

DIMENSIONS IN
MILLIMETRES (INCHES)

101.6(4.00)

26(1.02) Dia. (Max.)


3 Places ("P", "A" & "T" Port)

76.8(3.02)

6.2(.24) Dia. (Max.)


3 Places ("V", "X" & "Y" Port)

50.8(2.00)

EFBG-03-250- - -51

"B" Thd.

130
(5.12)

Model Numbers

7(.28) Dia. 7(.28) Deep


2 Places (For Locating Pin)

14.2
(.56)

Prepare a mounting surface as shown to the right.


Also finish it finely.

24.8
(.98)

X
A

45
(1.77)
59(2.32)

0.8
(.03)

12.7
(.50)
28.6
(1.13)

Dimensions of valve mounting surface

M12

95.3(3.75)

101.6(4.00)

Two Locating Pins


6(.24) Dia.

87.9(3.46)

6
(.24)

102.4(4.03)

Mounting Surface
(O-Rings Furnished)

E Series
High Flow Series Flow Control and Relief Valves

100
(3.94)
99
(3.90)

Approx. Mass ...... 19 kg (41.9 lbs.)

EFBG-03-250- - -5190 1/2-13 UNC


11.7
(.46)

125
(4.92)

Series
High Flow Series Flow Control and Relief Valves

"B" Thd. 24(.94) Deep


4 Places

735

Models with Proportional Pilot Relief Valve


C
EFBG-06-500- (-E)-51/5190
H
Manual Flow Adj.Screw
3(.12) Hex. Soc.
INC.
17.5(.69) Dia. Through
17
(.67)

Pressure Adj. Screw for Safety Valve


3(.12) Hex. Soc.
180
(7.09)
146.1
(5.75)

INC.
Inlet Port "P"

Pilot Pressure Port "X"


(Rear Side)
Air Vent 3(.12) Hex. Soc.
3 Places
Outlet Port "A"

151.3
(5.96)
215.8
(8.50)

180
(7.09)
133.4
(5.25)
112
(4.41)

26.3
(1.04)

26(1.02) Dia. Spotface


4 Places

Models without Proportional Pilot


Relief Valve
EFBG-06-500(-E)-51/5190

33
(1.30)
111
(4.37)

Tank Port "T"


Drain Port "Y"

Vent Port "V"

Cable Departure (For Flow Control)


Cable Applicable:
Outside Dia.. . . 8-10 mm
(.31 - .39 in.)
Conductor Area
. . . Not Exceeding 1.5 mm2
(.0023 sq. in.)

Pressure Adj. Screw


for Safety Valve
3(.12) Hex. Soc.
INC.
Lock Nut
10(.39) Hex.

Cable Departure (For Pressure Control)


Cable Applicable:
Outside Dia. . . . 8-10 mm
(.31 - .39 in.)
Conductor Area
. . . Not Exceeding 1.5 mm2
(.0023 sq. in.)

For other dimensions, please refer to the models


with Proportional Pilot Relief Valve.

Air Vent 3(.12) Hex. Soc.


3 Places

Approx. Mass ...... 33 kg (72.8 lbs.)

8
(.31)

96
(3.78)
95
(3.74)

288.5
(11.36)

311.5
(12.26)
273.3
(10.76)

Manual Pressure Adj.Screw


3(.12) Hex. Soc.
INC.
Sling Fitting
2 Places

Mounting Surface
(O-Rings Furnished)

Two Locating Pins


16(.63) Dia.

Approx. Mass ...... 35 kg (77.2 lbs.)

DIMENSIONS IN
MILLIMETRES (INCHES)

146.1
(5.75)
144.5
(5.69)
115
(4.53)
73.1
(2.88)

Prepare a mounting surface as shown to the right.


Also finish it finely.

35(1.38) Dia. (Max.)


3 Places ("P", "A" & "T" Port)

"B" Thd. "C" Deep


4 Places

Model Numbers
EFBG-06-500- - -51

C mm (in.)

"B" Thd.

30 (1.18)

M16

EFBG-06-500- - -5190 5/8-11 UNC

35 (1.38)

180
(7.09)
26.3
(1.04)

7.5
(.30)
41.3
(1.63)

31
(1.22)
1.6
(.06)
P
X Y
T

85.7
(3.37)
110
(4.33)
133.4
(5.25)

Dimensions of valve mounting surface

A V
7(.28) Dia. (Max.)
17
(.67)

736

1.9
(.07)
180
(7.09)

17(.67) Dia. 10(.39) Deep


2 Places (For Locating Pin)

14(.55) Dia. (Max.)

Series
High Flow Series Flow Control and Relief Valves

SERIES
Models with Proportional Pilot Relief Valve
C
EFBG-10-1000 - (-E)-51/5190
H
Pressure Adj. Screw

244(9.61)

73
(2.87)
160.8(6.33)

130.5
(5.14)

Cable Departure (For Flow Control)


Cable Applicable:
Outside Dia.. . . 8-10 mm
(.31 - .39 in.)
Conductor Area
. . . Not Exceeding 1.5 mm2
(.0023 sq. in.)

31
(1.22)

21.5(.85) Dia. Through


32(1.26) Dia. Spotface
4 Places

196.9(7.75)

Air Vent 3(.12) Hex. Soc.


3 Places

Pilot Pressure Port "X"

INC.

232(9.13)

Manual Flow Adj.Screw


3(.12) Hex. Soc.
INC.
23.5
(.93)

for Safety Valve


3(.12) Hex. Soc.
Lock Nut
10(.39) Hex.

Sling Fitting
2 Places

177.8(7.00)

Inlet Port "P"

Models without Proportional Pilot


Relief Valve
EFBG-10-1000(-E)-51/5190

Pressure Adj. Screw


for Safety Valve
3(.12) Hex. Soc.
INC.
Lock Nut
10(.39) Hex.

43.5
(1.71)

Tank Port "T"


Drain Port "Y"
Vent Port "V"

137
(5.39)
Outlet Port "A"

Air Vent 3(.12) Hex. Soc.


3 Places

Cable Departure (For Pressure Control)


Cable Applicable:
Outside Dia. . . . 8-10 mm (.31 - .39 in.)
Conductor Area . . . Not Exceeding 1.5 mm 2 ( .0023 sq. in.)

Manual Pressure Adj.Screw


3(.12) Hex. Soc.
INC.

For other dimensions, please refer to the models


with Proportional Pilot Relief Valve.

342.5(13.48)

Two Locating Pins


18(.71) Dia.

Approx. Mass ...... 76 kg (167.6 lbs.)

DIMENSIONS IN
MILLIMETRES (INCHES)
198.4(7.81)

"B" Thd. "C" Deep


4 Places

196.9(7.75)
159.7(6.29)

20(.79) Dia. 15(.59) Deep


2 Places (For Locating Pin)

98.5(3.88)

32 (1.26)

EFBG-10-1000- - -5190 3/4-10 UNC

35 (1.38)

55.5
(2.19)
115(4.53)

C mm (in.)

M20

31
(1.22)

"B" Thd.

232(9.13)

Model Numbers

14.3
(.56)

37.3
(1.47)

EFBG-10-1000- - -51

50(1.97) Dia. (Max.)


3 Places ("P", "A" & "T" Port)

Y
A

146.8(5.78)

1.6
(.06)

177.8(7.00)

Prepare a mounting surface as shown to the right.


Also finish it finely.

119(4.69)

Dimensions of valve mounting surface

E Series
High Flow Series Flow Control and Relief Valves

Mounting Surface
(O-Rings Furnished)

10
(.39)

120
(4.72)

285(11.22)

327.3(12.89)

365.5(14.39)

Approx. Mass ...... 74 kg (163.1 lbs.)

7(.28) Dia. (Max.)

23.5
(.93)

7(.28) Dia. (Max.)

244
(9.61)

Series
High Flow Series Flow Control and Relief Valves

14(.55) Dia. (Max.)

737

Step Response

Viscosity: 30mm2/s (141 SSU)

These characteristics have been obtained by measuring on each valve.


Therefore , they may vary according to a hydraulic circuit to be used.
Flow Controls
U.S.GPM L /min
500
120
400

150
100

20
50

0.25s

200
100

750

150

600

Time

450
300

50

150

Step Signal

200

100

0.25s

40

EFBG-10-1000

U.S.GPM L /min
900

80 300

Step Signal

EFBG-06-500

Flow Rate

40

EFBG-03-250

Flow Rate

Flow Rate

U.S.GPM L /min
250
60
200

0.25s

Step Signal

Time

Time

Pressure Controls
PSI MPa
4000 28

EFBG-03-250-H

PSI MPa
4000 28

0.2s

2000

16
12

1000

0.25s

Step Signal

Step Signal

100

200

Flow Rate

Flow Rate

Flow Rate

150

300

80
60

200

50

100

20

0
400

600

200

Input Current mA

EFBG-03-250

20

2000

Pressure

Pressure

15
10

1000

0
0

400

600

200
0

200

400

600

800 900

Input Current mA

20

PSI MPa
3500 25
3000

EFBG-06-500-H

15

2000

10

800 900

EFBG-10-1000
EFBG-10-1000-H

20
15
10

1000

EFBG-03-250-C
200

400

800

1000

Input Current mA

738

600

EFBG-06-500

PSI MPa
3500 25
3000

600

Viscosity: 30mm2/s (141 SSU)

EFBG-03-250-H

2000

400

Pressure

3000

120

800

Input Current mA

Input Current vs. Pressure


PSI MPa
3500 25

160

40

800 900

EFBG-10-1000

80

40

200

Step Signal

U.S.GPM L /min
1000
240

400

100

0.25s

Time

120
200

20

EFBG-06-500

U.S.GPM L /min
500

60

10

1000

Viscosity: 30mm2/s (141 SSU)

EFBG-03-250

U.S.GPM L /min
250

30

12

Time

Input Current vs. Flow

40

16

Time

50

2000

20

24

3000

20

Pressure

16
12

1000

Pressure

Pressure

2000

3000

20

EFBG-10-1000

PSI MPa
4000 28

24

24

3000

EFBG-06-500-H

0
0

EFBG-06-500-C
200

400

600

800 900

Input Current mA

Series
High Flow Series Flow Control and Relief Valves

EFBG-10-1000-C

200

400

600

800

Input Current mA

1000

SERIES
List of Seals, Solenoid Ass'y and Safety Valve
EFBG-03-250- - -51/5190
57
32

28

30

46

Y
X

Detail of Safety Valve


(Item 31)

29

31

43 52

32

15

47

48

26

14

27

13

25

16

44 40 45 58

Section X-X

37

24

56

23

17
21

39

51

34

36

33

20

12

54

19

50

22

51

49

18

41

42

42 10 38

35

40 55

Section Y-Y
53

H
Section W-W

List of Seals
Item

Name of Parts

33
34
35
36
37
38
39
40
41
42
43
44
45

O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring

Section Z-Z
Part Numbers
SO-NB-P42
SO-NB-P32
SO-NB-P30
SO-NB-P28
SO-NB-P22
SO-NB-P21
SO-NB-P20
SO-NB-P14
SO-NB-P11
SO-NB-P9
SO-NB-G30
SO-NB-A013
SO-NA-P6

Qty.
1
1
1
1
1
1
1
2
2
6
3
1
1

List of Seal Kits


Valve Model Numbers
EFBG-03-250-51
EFBG-03-250-C/H-51

Seal Kit Numbers


KS-EFBG-03-250-51
KS-EFBG-03-250-C-51

O-rings, item 37 and 39, are used only with the proportional pilot relief
valve (EFBG-03-250-C/H).
Note: When ordering seals, please specify the seal lit number from the table right.
In addition to the above o-rings, seals for solenoid ass'y are included in the
seal kit.
For the detail of seals for solenoid ass'y seals, see page 674.

E Series
High Flow Series Flow Control and Relief Valves

11

42 60 61 59 62 64 63

Solenoid Ass'y and Safety Valve


Valve Model Numbers
EFBG-03-250-C/H(-E)-51/5190
EFBG-03-250(-E)-51/5190

29 Solenoid Ass'y Model No.

E318-Y06M1-04-61

30 Solenoid Ass'y Model No.

E318-Y06M1-28-61

31 Safety Valve Model No.

SB1094-2002

Note: The connector assembly GDM-211-B-11 (Item 32) is not included in the solenoid assembly.

Series
High Flow Series Flow Control and Relief Valves

739

List of Seals, Pilot Valves, Solenoid Ass'y and Safety Valve


EFBG-06-500- - -51/5190

Detail of Safety Valve (Item 24)


Models Without Pilot Relief
Valve : EFBG-06-500(-E)

21
48

22

38

24

35

23
25

55 56 54 51 53 52

Y
Y

28

32
Q
W

50 37 31 36
Section S-S

39
16

17

40

42

19

44

11

20

29

33

34

26

46

33

10

42

14

18

27

12

49
13 35 2 30

47

33 43

Section U-U

32
Section Q-Q

28 1 15 6

List of Seals
Item
26
27
28
29
30
31
32
33
34
35
36
37

Name of Parts
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring

Part Numbers
SO-NB-P46
SO-NB-P42
SO-NB-P40
SO-NB-P36
SO-NB-P34
SO-NB-P14
SO-NB-P11
SO-NB-P9
SO-NB-G55
SO-NB-G30
SO-NB-AO13
SO-NA-P6

Qty.
1
1
3
1
1
1
4
4
1
2
1
1

40
41 40

Section Z-Z

Section W-W

O-rings, item 31, 36 and 37, are used only without the proportional pilot relief
valve [(EFBG-06-500(-E)].
Note: When ordering seals, please specify the seal lit number from the table right.
In addition to the above o-rings, seals for pilot valve and solenoid ass'y are
included in the seal kit.
For the detail of the pilot valve and solenoid ass'y seals, see page 674.

List of Seal Kits


Valve Model Numbers
EFBG-06-500-51
EFBG-06-500-C/H-51

Seal Kit Numbers


KS-EFBG-06-500-51
KS-EFBG-06-500-C-51

Pilot Valve, Solenoid Ass'y and Sefety Valve


Valve Model Numbers

22 Pilot Valve Model Numbers

EFBG-06-500-C(-E)-51/5190

EDG-01V-C-1-PNT11-5103

EFBG-06-500-H(-E)-51/5190

EDG-01V-H-1-PNT11-5103

23 Solenoid Ass'y Model No.

E318-Y06M1-28-61
SB1094-2002

EFBG-06-500(-E)-51/5190
Note: The connector assembly GDM-211-B-11 (Item 25) is not included in the solenoid assembly.

740

24 Safety Valve Model No.

Series
High Flow Series Flow Control and Relief Valves

SERIES
List of Seals, Pilot Valves, Solenoid Ass'y and Safety Valve
EFBG-10-1000- - -51/5190
Detail of Safety Valve (Item 23)
Models Without Pilot Relief
Valve : EFBG-10-1000(-E)

38

36
Y

37

24

39

40

25

23

26

53 52 55 51 56

41
29

48

21

33

20

17

14

49

48

43

47

Section Y-Y

41 21 8 41 28

46

41

59 54 58 60 57

Section X-X

42

30

10

27

22

31

15

45

20

32

11

34
12
Detail A

Section Z-Z

20 44 16 43 1 43 45 35

Name of Parts
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring

Part Numbers
JIS-B 2401-1B-P11
JIS-B 2401-1B-P55
JIS-B 2401-1B-G45
JIS-B 2401-1B-G50
JIS-B 2401-1B-G55
JIS-B 2401-1B-G65
JIS-B 2401-1B-P14
AS568-013(NBR, Hs90)
JIS-B 2401-1A-P6

Qty.
8
1
3
1
4
1
1
1
1

O-rings, item 58, 59 and 60, are used only without the proportional pilot relief
valve [EFBG-10-1000(-E)].
Note: When ordering seals, please specify the seal lit number from the table right.
In addition to the above o-rings, seals for pilot valve and solenoid ass'y are
included in the seal kit.
For the detail of the pilot valve and solenoid ass'y seals, see page 674.

List of Seal Kits


Valve Model Numbers
EFBG-10-1000-51
EFBG-10-1000-C/H-51

Seal Kit Numbers


KS-EFBG-10-1000-51
KS-EFBG-10-1000-C-51

E Series
High Flow Series Flow Control and Relief Valves

List of Seals
Item
41
42
43
44
45
46
58
59
60

Pilot Valve, Solenoid Ass'y and Safety Valve


Valve Model Numbers

24 Pilot Valve Model Numbers

EFBG-10-1000-C(-E)-51/5190

EDG-01V-C-1-PNT20-5197

EFBG-10-1000-H(-E)-51/5190

EDG-01V-H-1-PNT20-5197

25 Solenoid Ass'y Model No.

23 Safety Valve Model No.

E318-Y06M1-28-61
SB1094-2002

EFBG-10-1000(-E)-51/5190
Note: The connector assembly GDM-211-B-11 (Item 25) is not included in the solenoid assembly.

Series
High Flow Series Flow Control and Relief Valves

741

Interchangeability between Current and New Design


EFBG-03/06/10 series valves have changed model from 50 to 51 design in line with the model change of solenoid ass'y.
Specifications and Characteristics
No changes in specifications and characteristics between current and new design.
Mounting Interchangeability
There is an interchangeability in the mounting dimensions between current and new design, however, note that because
of improvements made on the solenoids, the overall shapes have been changed as shown below.
EFBG-03
C u rre n t : D e s ig n 5 0
Manual Flow Adj. Screw

N e w : D e sig n 5 1

Manual Pressure Adj. Screw

Air Vent
Air Vent

Manual Pressure Adj. Screw


Manual Flow Adj. Screw

Air Vent
3 Places

Air Vent
3 Places

EFBG-06/10
C u rre n t : D e s ig n 5 0
Manual Flow Adj. Screw

Pressure Adj. Screw


for Safety Valve

N e w : D e sig n 5 1
Manual Flow Adj. Screw

Air Vent
3 Places

Air Vent

Air Vent
3 Places

Air Vent
Manual Pressure Adj. Screw

742

Pressure Adj. Screw


for Safety Valve

Series
High Flow Series Flow Control and Relief Valves

Manual Pressure
Adj. Screw

SERIES

Shockless Type Proportional Electro-Hydraulic Directional and Flow Control Valves


These valves are well accepted by industrial users as shifting time adjustable type shockless valves. By employing the
basic design concept of the G series solenoid operated directional valves, we have been successful developing the
shifting time adjustable shockless valves with high performance which makes the speed setting possible at any high
speed operation.
In combination with the newly developed digital amplifiers, the further enhancement of maneuverability and
repeatability of the valves can be realized.

Specifications
Model No.

EDFG-01

Description
Max. Operating Pressure MPa (PSI)
Max. Flow
L /min (U.S.GPM)

25 (3630)

Max. Tank Line Back Pressure


MPa (PSI)

14 (2030)

Rated Current

1100 mA

30 (7.9)

10.8

Coil Resistance
Hysteresis

5% or less

Repeatability

1% or less

Step Response (Typical Rating)


(0 100%)

Approx. Mass

A B

A B

20 Hz (90 degree)

Phase

Gain
kg (lbs.)

25 Hz (3 dB)
2.4 (5.3)

SOL.a

Model Number Designation


F-

EDF

Special
Seals

Series
Number

Type of
Mounting

F:
Special Seals
for Phosphate
Ester Type
Fluid
(Omit if not
required)

EDF:
Shockless
Type
Proportional
Directional
and Flow
Control Valve

-01

-30

Valve Size

Rated Flow
L /min (U.S.GPM)

G:
Sub-plate
Mounting

3C2

01

30 (7.9)

3C40

SOL.a

SOL.b

P T

P T

3C2

3C40

-XY

-50

Direction
of Flow

Design
Number

XY:
Metre - In
Metre - Out

50

-3C2
Spool Type

SOL.b

Design
Standards

Refer to

1 Design Standards: None ........... Japanese Standard "JIS" and European Design Standard
90 ............... N. American Design Standard

Applicable Power Amplifier

Attachment
Mounting Bolts
Descriptions
Japanese Standard "JIS"
European Design Standard

Qty.

Soc. Hd. Cap Screw


M5 45 Lg.

For stable performance, it is recommended that Yuken's applicable


power amplifiers be used (for details see page 782).

Model Numbers: AMN-G/W-10

N. American Design Standard No.10 - 24 UNC 1-3/4 Lg.

Sub-plate
Japanese Standard "JIS"
Piping Size

European Design Standard

Sub-plate
Model Numbers

Thread
Size

1/8

DSGM-01-31

Rc 1/8

DSGM-01-3180

1/8 BSP.F

1/4

DSGM-01X-31

Rc 1/4

DSGM-01X-3180

1/4 BSP.F

3/8

DSGM-01Y-31

Rc 3/8

Sub-plate
Model Numbers

Thread
Size

N. American Design Standard


Thread
Size

Approx.
Mass
kg (lbs.)

DSGM-01-3190

1/8 NPT

0.8 (1.8)

DSGM-01X-3190

1/4 NPT

0.8 (1.8)

DSGM-01Y-3190

3/8 NPT

0.8 (1.8)

Sub-plate
Model Numbers

E Series
Shockless Type Directional and Flow Control Valves

Frequency Response
(50% 25%)

Graphic Symbols

100 ms or less

Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface
should have a good machined finish.
Sub-plates are those for 1/8 solenoid operated directional valves. For dimensoins, see page 356.

Series
Shockless Type Directional and Flow Control Valves

743

Mounting Surface
ISO 4401-AB-03-4-A

EDFG-01-30-3C -XY-50/5090
Pressure Port "P"
Cylinder Port "A"

The direction can be


altered to every 90
degree angles.

Tank Port "T"

3: Earth Terminal

DIMENSIONS IN
MILLIMETRES (INCHES)

32.5
(1.28)

0.75
(.03)

40.5
(1.59)

31(1.22)

5.5(.22) Dia. Through


9.5(.37) C Bore
4 Places

1,2: Power supply Terminal

Cylinder Port "B"

Cable Departure
Cable Applicable:
Outside Dia ... 810mm(.31.39in.)
Conductor Area ...
Not Exceeding 1.5mm2(.0023 sq.in.)

282 (11.10)

48 (1.89)

119.5 (4.70)

Manual Adjustment Screw


3(.12) Hex. Soc.
(Both Ends)
INC.

27.5
(1.08)

39
(1.54)

39.1
(1.54)

T
Mounting Surface
(O-Rings furnished)

25
(.98)

38
(1.50)

58 (2.28)

82.1 (3.23)

11
(.43)

65 (2.56)

Under normal conditions, however, this screw


must be kept in its original position.

Valve pressure Difference vs. Flow

Input Current vs. Flow


Valve Pressure Difference: 7 MPa (1020 PSI)
Viscosity: 30 mm2/s (141 SSU)

U.S.GPM L/min
40
10.0

2.5
0

30
P T

Flow Rate

Flow Rate

5.0

P T

20
10
0
1500

U.S.GPM L/min
40
10.0

AB

AB

7.5

7.5

30

5.0

20

2.5

10

500

500

1000

AB

P T

P T

1100mA
800mA

400mA

1500

Input Current mA

744

AB

600mA

0
1000

95 (3.74)

Air Vent 3(.12) Hex.Soc.


3 Places (Both Ends)

Series
Shockless Type Directional and Flow Control Valves

0
0

5
1000

10

15
2000

Valve Pres. Diff.

20

25 MPa

3000 3500 PSI


P

SERIES
List of Seals and Solenoid Ass'y
EDFG-01-30- -XY-50/5090

19

18 17

12

11 8

20 10 9 15 13

2 14 16 5

List of Seals
Item
14
17
18
19
20

Name of Parts
O-Ring
O-Ring
O-Ring
Fastner Seal
O-Ring

Part Numbers
SO-NB-P9
SO-NB-P22
SO-NB-P7
SG-FCF-4
SO-NB-P18

Qty.
4
2
2
6
2

Remarks
Included in
Seal Kit
Kit No.:
KS-EDFG-01-50

Note) O-ring (Item 17, 18, 20) and the fastner sael (Item 19) are included in
the solenoid assembly.

Valve Model Numbers


EDFG-01-30- -XY-50/5090

11 Solenoid Ass'y

Qty.

E318-Y05M2-28-6103

Note) The connector assembley GDM-211- -11 (Item 12, 13) is not included
in the solenoid assembly.

Series
Shockless Type Directional and Flow Control Valves

E Series
Shockless Type Directional and Flow Control Valves

Solenoid Ass'y

745

Proportional Electro-Hydraulic Directional and Flow Control Valves


These valves are double-deck directional and flow control valves employing as their pilot the electro-hydraulic
proportional pressure reducing valves with two proportional solenoids. The flow rate can be controlled by changing an
input current to the solenoids and the direction of the flow can be controlled by providing the current to either solenoid
of the two.
By combining the valves with the power amplifiers specially designed for the valves, the speed control, acceleration,
deceleration and directional control can be done with a single valve, which eventually makes the hydraulic circuits
simple and contributes the cost of the hydraulic systems.

Specifications
Model No.

EDFHG-03

Description
Max. Operating Pressure

EDFHG-04

EDFHG-06

25 (3630)

MPa (PSI)
Rated Flow
L /min (U.S.GPM)
at Valve Pressure Difference:
1.0 MPa (145 PSI)
Pilot Pressure 1
MPa (PSI)
at Normal
Pilot Flow
L /min (U.S.GPM) at Transition
Max. Tank Line Back Pressure
MPa (PSI)
Max. Drain Line Back Pressure
MPa (PSI)
Rated Current
Coil Resistance
Hysteresis
Repeatability
Approx. Mass
kg (lbs.)

100 (26.4)

140 (37.0)

1 (.26)
3 (.79)

1.5 - 16 (220 - 2320)


1 (.26)
4 (1.06)

16 (2320)

21 (3050)
3.0 (435)

800 mA

280 (74.0)

1 (.26)
6 (1.59)
21 (3050)

980 mA
10
5% or less
1% or less
12 (26.5)

11 (24.3)

900 mA
3
3

15 (33.1)

1. Take care to keep the difference between the pilot pressure and drain port back pressure
consistently greater than 1.5 MPa (220 PSI).
2. To obtain stable performance, keep the drain port back pressure low and minimize its fluctuations.
3. The hysteresis and repeatability values indicated in the specifications for each control valve are
determined under the following conditions:
Hysteresis Value: Obtained when Yuken's applicable power amplifier is used.
Repeatability Value: Obtained when Yuken's applicable power amplifier is used under the
same conditions.

Graphic Symbols
External Pilot Type
a

Internal Pilot Type


a

Y X

b
Y

Model Number Designation


F-

EDFH

-0 3

Special
Seals

Series
Number

Type of
Mounting

Valve
Size

Rated Flow
L /min (U.S.GPM)

03

100: 100 (26.4)

F:
Special
Seals for
Phosphate
Ester Type
Fluids
(Omit if not
required)

EDFH :
Proportional
G: Sub-Plate
ElectroMounting
Hydraulic
Directional and
Flow Control
Valves

-3C2

-100

Spool Type

3C2
04

140: 140 (37.0)

06

280: 280 (74.0)

-XY
Direction
of Flow

XY : Metre-in
Metre-out None:
Internal Pilot

Mounting Bolts

EDFHG-04
EDFHG-06

746

-31
Design
Design
Number Standards
31
31
31

Attachment

EDFHG-03

Pilot
Connection
E:
External Pilot

3C40

1. Spool type shown in the column is for the centre position.


2. Design Standards: None ........... Japanese Standard "JIS" and European Design Standard
90 ............... N. American Design Standard

Model
Numbers

-E

Socket Head Cap Screw


Japanese Standard "JIS"
European Design Standard

N. American Design Standard

Qty.

M6 35 Lg.
M6 45 Lg.
M10 50 Lg.
M12 60 Lg.

1/4-20 UNC 1-1/2 Lg.


1/4-20 UNC 1-3/4 Lg.
3/8-16 UNC 2 Lg.
1/2-13 UNC 2-1/2 Lg.

4
2
4
6

Tightening Torque
Nm (in. lbs.)
12 - 15
12 - 15
58 - 72
100 - 123

Series
Directional and Flow Control Valves

(106 - 133)
(106 - 133)
(513 - 637)
(885 - 1089)

Refer to

SERIES
Sub-plates
Valve
Model
Numbers
EDFHG-03
EDFHG-04
EDFHG-06

Japanese Standard "JIS"


Approx.
Sub-plate
Thread
Mass
Model Numbers
Size
kg (lbs.)
DHGM-03Y-10
DHGM-04-20
DHGM-04X-20
DHGM-06-50
DHGM-06X-50

Rc 3/4
Rc 1/2
Rc 3/4
Rc 3/4
Rc 1

4.7 (10.4)
4.4 (9.7)
4.1 (9.0)
7.4 (16.3)
7.4 (16.3)

European Design Standard

N. American Design Standard

Sub-plate
Model Numbers

Thread
Size

Approx.
Mass
kg (lbs.)

DHGM-03Y-1080
DHGM-04-2080
DHGM-04X-2080
DHGM-06-5080
DHGM-06X-5080

3/4 BSP.F
1/2 BSP.F
3/4 BSP.F
3/4 BSP.F
1 BSP.F

4.7 (10.4)
4.4 (9.7)
4.1 (9.0)
8.5 (18.7)
8.5 (18.7)

Sub-plate
Model Numbers

Thread
Size

Approx.
Mass
kg (lbs.)

DHGM-03Y-1090
DHGM-04-2090
DHGM-04X-2090
DHGM-06-5090
DHGM-06X-5090

3/4 NPT
1/2 NPT
3/4 NPT
3/4 NPT
1 NPT

4.7 (10.4)
4.4 (9.7)
4.1 (9.0)
7.4 (16.3)
7.4 (16.3)

Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should
have a good machined finish.
Sub-plates are those for solenoid controlled pilot operated directional valves. For dimensions, see page 401 and 402.

Applicable Power Amplifiers


For stable performance, it is recommended that Yuken's applicable power amplifiers be used (for details see
page 784).
Model Numbers: SK1091-D24-10

Instructions
Manual Adjustment
In the event of an electric fault or emergency, a manual shift can be made by screwing in the manual adjustment screw.
Take care, however, that this manual shift has no flows adjusting function.
For this operation, set the pilot pressure (or P-port pressure on an internal-pilot model) below 7 MPa (1020 PSI).
After operation, be sure to return the manual adjustment screw completely to the original position.

E Series
Directional and Flow Control Valves

Series
Directional and Flow Control Valves

747

Mounting Surface:

EDFHG-03-100-3C -XY- -31/3190

Pilot Drain Port "Y"

Pilot Pressure Port "X"


285.8
(11.25)
54
(2.13)

Connector
The direction can be altered
to every 90 degree angles.
Cable Departure
Cable Applicable:
48
Outside Dia. .. . 8-10 mm ( .31 - .39 in.)
(1.89)
Conductor Area
27.5
.. . Not Exceeding 1.5 mm2
(1.08)
(.0023 sq. in.)
Air Vent
3(.12) Hex. Soc.
3 Places (Both Ends)
110
57.5
(4.33)
(2.26)
179.5
(7.07)

114.9
(4.52)

12
(.47)

Connector
The direction can be altered
to every 90 degree angles.

46
(1.81)
70
(2.76)

Note: For valve mounting surface


dimensions, see the dimensional
drawings of sub-plates (p.401) in
common use.

Cylinder Port "B "

Pressure Port "P"


Cylinder Port "A "

7(.28) Dia. Through


11(.43) Dia. Spotface
4 Places

Tank Port "T"

93.5
(3.68)

37.5 39
(1.48) (1.54)

SOL b

26(1.02)

SOL a

Manual
Adjustment
Screw
3(.12) Hex.Soc.
(Both Ends)
Mounting Surface
(O-Rings Furnished)

DIMENSIONS IN
MILLIMETRES (INCHES)

27(1.06)

Of the two tank ports "T", the tank


port in the left side is normally used
in our standard sub-plate, though,
either side of the tank port "T" can be
used without problem.

Main port ... Conform to ISO 4401-AC-05-4-A.


Pilot/drain ports ... Conform to ISO.

79
(3.11)

212
(8.35)

Mounting surface: Conform to ISO4401-AD-07-4-A.

4
(.16)

34
(1.34)
35
(1.38)
116
(4.57)
185.5
(7.30)

57.5
(2.26)

Air Vent
3(.12) Hex. Soc.
3 Places
(Both Ends)

50
Pilot Drain Port "Y"
(1.97)
7(.28) Dia. Through
Cylinder Port "B "
11(.43) Dia. Spotface
2 Places
39
65.5
65.5
(2.58)
(2.58) (1.54)

SOL a

SOL b

Manual
Adjustment
Screw
3(.12) Hex.Soc.
(Both Ends)
Mounting Surface
(O-Rings Furnished)
204
(8.03)

Series
Directional and Flow Control Valves

50.4
(1.98)

91
(3.58)

72.9
(2.87)

69.8
(2.75)

91.3
(3.59)

1.5
(.06)

Cable Departure
Cable Applicable:
Outside Dia. .. . 8-10 mm ( .31 - .39 in.)
Conductor Area
.. . Not Exceeding 1.5 mm2
(.0023 sq. in.)

3(.12) Dia. Two Locating Pins

748

Pilot Pressure Port "X"

Cylinder Port "A "

Connector

27.5
(1.08)

285.8
(11.25)
101.6
(4.00)
34(1.34)

11(.43) Dia. Through


17.5(.69) Dia. Spotface
4 Places

Position of cable departure can be changed.


For details, refer to above EDFHG-03.
Note: For valve mounting surface dimensions,
see the dimensional drawings of subplates (p.401) in common use.

48
(1.89)

Pressure Port "P"

Tank Port "T"

9.1
(.36)

EDFHG-04-140-3C -XY- -31/3190

SERIES
Mounting surface: Conform to ISO4401-AE-08-4-A.

EDFHG-06-280-3C -XY- -31/3190

Pressure Port "P"


Pilot Drain Port "Y"
285.8
(11.25)
130.2
(5.13)
53.2
(2.09)

Pilot Pressure Port "X"


Connector
48
(1.89)

39
(1.54)

65.5
(2.58)

65.5
(2.58)

206.5
(8.13)

SOL a

SOL b

Manual
Adjustment
Screw
3(.12) Hex.Soc.
(Both Ends)

6
(.24)

137
(5.39)

41(1.61)

40(1.57)

6(.24) Dia. Two Locating Pins

13.5(.53) Dia. Through


20(.79) Dia. Spotface
6 Places

Cylinder Port "B "

Air Vent
3(.12) Hex. Soc.
3 Places (Both Ends)

57.5
(2.26)

27.5
(1.08)

77
(3.03)

Cylinder Port "A "

Cable Departure
Cable Applicable:
Outside Dia. .. . 8-10 mm ( .31 - .39 in.)
Conductor Area
.. . Not Exceeding 1.5 mm2
(.0023 sq. in.)

13
(.51)

92.1
(3.63)

Note: For valve mounting surface dimensions,


see the dimensional drawings of subplates (p.402) in common use.

65.4
(2.57)

Tank Port "T"

118
(4.65)

Position of cable departure can be changed. For


details, refer to EDFHG-03 valve on page 748.

50.3
(1.98)

Mounting Surface
(O-Rings Furnished)
255
(10.04)

Interchangeability between Current and New Design


Specifications and Characteristics
No changes in specifications and characteristics between current and new design.
Mounting Interchangeability
The mounting surface are interchangeable.
Note that because of improvements made on the solenoids, the overall shapes have been changed as shown below.

Current: Design 30

New: Design 31

E Series
Directional and Flow Control Valves

DIMENSIONS IN
MILLIMETRES (INCHES)

Manual Adjustment Screw

Air Vent
Manual Adjustment Screw
SOL a

SOL b

Air Vent
3 Places

Series
Directional and Flow Control Valves

749

Input Current vs. Flow

Valve Pressure Difference vs. Flow

Viscosity : 30 mm2/s (141 SSU)


Valve Pres. Difference : P A (B), B (A)

Viscosity : 30 mm2/s (141 SSU)

EDFHG-03

T 1 MPa (145 PSI)

3500 PSI
1000 2000 3000
U.S.GPM
35 A B
750 mA

0
140
U.S.GPM

120

30
A B

A B

80

PT

PT

25
20

60

15

40

10

20

Flow Rate

100

Flow Rate

Flow Rate

L /min

L /min 120

40
600 mA

24
24.5
MPa
Valve
Pres.
Diff.
40
0

10
20
A B

80
700 mA

30

120

750 mA

P T 35

140

U.S.GPM
3000 2000 1000
PSI 3500

30

PT

20

600 mA

1000 800 600 400 200 0 200 400 600 800 1000
Input Current mA

80

Valve Pres. Diff.


MPa
24.5
24
16
8

700 mA

16

10
0

Flow Rate

EDFHG-03

L /min

EDFHG-04

3500 PSI
1000 2000 3000
U.S.GPM

0
280
L /min

Flow Rate

U.S.GPM

160

40

140
A B

A B

PT

PT

80

20

60
40

80

20

20

80

40
1000 800 600 400 200 0 200 400 600 800 1000
Input Current mA

24
24.5
Valve Pres. Diff. MPa

160

800 mA

A B

900 mA

60

240

P T 70

280

U.S.GPM
3000 2000 1000
PSI 3500

16

0
0

300

400

70
A B

60

PT

PT

50

60

200

30

Valve Pres. Diff.


MPa
16
8
600 mA

100
50

1000 800 600 400 200 0 200 400 600 800 1000
Input Current mA

20

20

10

40

60
A B
PT

100

700 mA

24.5
24

700 mA
100
200

80

400

U.S.GPM

750

Series
Directional and Flow Control Valves

24
24.5
Valve Pres. Diff. MPa

L /min

900 mA
3000 2000 1000
PSI 3500

300

800 mA

100

20

600 mA

Flow Rate

40

150

80 P T

40

Flow Rate

Flow Rate

A B

800 mA
300

250
200

3500 PSI
2000 3000
U.S.GPM
900 mA
100 A B

1000

L /min

U.S.GPM
80

Flow Rate

EDFHG-06

L /min

EDFHG-06

L /min

60 P T

700 mA

700 mA

10

A B

40

24.5
24

20
0

160

Valve Pres. Diff.


MPa
16
8

30

100

Flow Rate

Flow Rate

120

800 mA

70

Flow Rate

EDFHG-04

L /min

900 mA

240

16

SERIES
Freq uency Response

Step Response
These characteristics have been obtained by measuring
on each valve. Therefore, they may vary according to a
hydraulic circuit to be used.

0.2

Frequency (Hz)
0.4 0.7 1
2
4

7 10

20

40

Viscosity : 30 mm2/s(141 SSU)


Supply Pressure : 15.7 MPa(2280 PSI)

Gain
Phase

U.S.GPM L / min
140
35
120
30

Flow Rate

0
-10
-20
-30

0
- 20
- 40
- 60
- 80
-100
-120
-140
-160
-180

Gain (dB)

Phase (deg.)

EDFHG-03

Model Number : EDFHG-03-100-3C2-E-31


Viscosity : 30 mm2/s(141 SSU)
Pilot Pressure : 15.7 MPa(2280 PSI)
Travel of Spool : 10% of Maximum Stroke

EDFHG-03

100
20

80

0.1 s

60
10

40

Step Signal

0
-10
-20
-30

Frequency (Hz)
0.4 0.7 1
2
4

7 10

20

Time

40
U.S.GPM L / min

Gain

45

175

40

150

Flow Rate

Phase

Model Number : EDFHG-04-140-3C2-E-31


Viscosity : 30 mm2/s(141 SSU)
Pilot Pressure : 15.7 MPa(2280 PSI)
Travel of Spool : 10% of Maximum Stroke

30

125
100

20

50

Frequency (Hz)
0.4 0.7 1
2
4

Time
7 10

Gain

Phase

Model Number : EDFHG-06-280-3C2-E-31


Viscosity : 30 mm2/s(141 SSU)
Pilot Pressure : 15.7 MPa(2280 PSI)
Travel of Spool : 10% of Maximum Stroke

Step Signal

10

20

40

U.S.GPM L / min
400
100
350

Flow Rate

Gain (dB)

Phase (deg.)

0
-10
-20
-30

0.2

0.1 s

75

EDFHG-06
0
- 20
- 40
- 60
- 80
-100
-120
-140
-160
-180

EDFHG-04

80

EDFHG-06

300
250

60
200
40

0.1 s

150
100

Step Signal

20

Time

Series
Directional and Flow Control Valves

H
E Series
Directional and Flow Control Valves

0
- 20
- 40
- 60
- 80
-100
-120
-140
-160
-180

0.2

Gain (dB)

Phase (deg.)

EDFHG-04

751

List of Seals and Solenoid Ass'y


EDFHG-03-100-3C -XY- -31/3190
EDFHG-04-140-3C -XY- -31/3190
EDFHG-06-280-3C -XY- -31/3190
15

16

Removed for
internal pilot models

8 17 14 6 21 26 18 20 25 7 19 24 29 22
23
28
27

Section X-X

16

10

11

12

13

Section Y-Y
List of Seals and Solenoid Ass'y
Item
6
11
12
13
14
25
26

Name of Parts

EDFHG-03
Part Numbers

Solenoid Ass'y E318-Y06M1-28-61


O-Ring
SO-NB-P28
O-Ring
SO-NB-A014
O-Ring
SO-NB-P9
O-Ring
SO-NB-P9
O-Ring
SO-NB-P9
SO-NB-P4
O-Ring

EDFHG-04

EDFHG-06

Qty.

Part Numbers

Qty.

Part Numbers

Qty.

2
2
5
2
6
4
2

E318-Y06M1-28-61
SO-NB-P34
SO-NB-P22
SO-NB-P9
SO-NB-P9
SO-NB-P9
SO-NB-P4

2
2
4
2
2
4
2

E318-Y06M1-28-61
SO-NB-P40
SO-NB-P30
SO-NB-P14
SO-NB-P10
SO-NB-P9
SO-NB-P4

2
2
4
2
2
4
2

Note: The GDM-211-B-11 connector assembly (Item 29) is not included in the solenoid assembly.
When ordering seals, please specify the seal kit number from the table below. In addition to the above o-rings,
seals for solenoid ass'y are included in the seal kit.
For the detail of the solenoid ass'y o-rings, see page 674.

List of Seal Kits


Valve Model Numbers
EDFHG-03
EDFHG-04
EDFHG-06

752

Seal Kit Numbers


KS-EDFHG-03-31
KS-EDFHG-04-31
KS-EDFHG-06-31

Series
Directional and Flow Control Valves

15

SERIES

High Response Type Proportional Electro-Hydraulic Directional and Flow Control Valves
High response, high precision and high reliability are achieved be a combination of a compact and powerful solenoid
and a spool-position-detection LVDT.
Direct type ELDFG-01/03 and two stage type ELDFG-04/06 (which use the ELDFG-01 as a pilot) are available.

Direct Operated Type Directional and Flow Control Valves


This product can be interchanged with the simpliffied servo valve to perform position control and pressure control.
Compared to nozzle flapper type servo valve, this product has excellent contamination-related problems.

Specifications
Model No.
Description

ELDFG-01

ELDFG-03

Max. Operating Pressure

31.5 (4570 )

MPa (PSI)
Max. Tank Line Back Pressure
MPa (PSI)
Rated Flow
L /min (U.S.GPM)
Valve Pres. Diff. : 1.5 MPa (220 PSI)

21 (3050)
10: 10 (2.6)
20: 20 (5.3)
35: 35 (9.2)

Hysteresis

40: 40 (10.6)
80: 80 (21.1)

0.5% or less

Repeatability
0 100%

Step Response
(Typical Rating)

100 0%
Phase
-90 degree
Gain
-3 dB

Frequency Response
(0 25 %V)
Rated Current
Coil Resistance

[20C (68F)]
kg (lbs.)

Graphic Symbols
ELDFG-01

ELDFG-03

A B

3
Max. 27 W

3.9
Max. 25 W
3.2 (7.1)

Power Input
Approx. Mass

0.5% or less
3C2, 3C40: 29 ms
30 ms
3C2P: 25 ms
3C2, 3C40: 26 ms
38 ms
3C2P: 23 ms
3C2, 3C40: 36 Hz
48 Hz
3C2P: 41 Hz
3C2, 3C40: 35 Hz
52 Hz
3C2P: 38 Hz
Max. 2.5 A
Max. 3 A

A B

SOL.a

7.5 (16.5)

SOL a

SOL.b

SOL b

P T

PT

3C2
3C2P

3C2
3C2P

A B

A B

See Valve Pres. Difference vs. Flow Rate below charactristics for
the appropriate range.

SOL.a

SOL a

SOL.b

3C40

ELDFG-01

SOL.b

SOL.a

PT

SOL a

SOL.b

PT

Flow Rate

80

15

60

10

40

20

0
0

SOL a

SOL b

U.S.GPM L/min
50 200

U.S.GPM L/min
50 200

10
1000

Rated Flow
35 L/min
(9. 2 U.S.GPM)
20 L/min
(5. 3 U.S.GPM)
10 L/min
(2. 6 U.S.GPM)
30 MPa
31.5

20
2000

3000

Valve Pres. Diff.

SOL b

P T

P T

U.S.GPM L/min
25 100
20

Control Type
3 Port Valve

A B

4000

5000 PSI

Flow Rate

SOL.a

Control Type
4 Port Valve

40
30

150
Rated Flow
80 L/min
(21. 1 U.S.GPM)
40 L/min
(10. 6 U.S.GPM)

100

20
10
0

50
0
0

10
1000

30 MPa
31.5

20
2000

3000

Valve Pres. Diff.

4000

Flow Rate

A B

3C40

ELDFG-03

Control Type
3 Port Valve

Control Type
4 Port Valve

SOL b

PT

PT

40
30

150
Rated Flow
80 L/min
(21. 1 U.S.GPM)
40 L/min
(10. 6 U.S.GPM)

100

20
10

50

5000 PSI

10
0

1000

20
2000

3000

Valve Pres. Diff.

30 MPa
31.5
4000 5000 PSI

E Series
Direct Operated Type Directional and Flow Control Valves

Range of Flow Control

Valve pressure difference P is reference by follows. In addition, P, A, B, T, are pressure of each port.
4 Port Valve: P = [(PA) + (BT)] or [(PB) + (AT)]
3 Port Valve: P = (PA) or (AT)

Series
High Response Type Directional and Flow Control Valves

753

Model Number Designation


F-

ELDF

-01

-35

Special
Seals

Series
Number

Type of
Mounting

Valve
Size

Rated Flow
L /min (U.S.GPM)

F: Special Seals
for Phosphate
Ester Type
Fluid
(Omit if not
required)

ELDF:
High Response (Direct) Type G:
Sub-plate
Proportional Electro
-Hydraulic Directional Mounting
and Flow Control Valves

01
03

10:
20:
35:
40:
80:

10 (2.6)
20 (5.3)
35 (9.2)
40 (10.6)
80 (21.1)

-3C2

-XY

Spool Type

Direction
of Flow

3C2

3C40

3C2P

-10
Design Design
Number Standards

XY:
Metre-In
Metre-Out

(Zero Lap)

10

Refer to
10

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard
90 ............... N. American Design Standard

Attachment
Mounting Bolts
Four socket head cap screws in the table below are included.
Descriptions

Model No.

Soc. Hd. Cap Screw (4 pcs.)

Japanese Standard JIS


European Design Standard

ELDFG-01

N. American Design Standard

M5 45 Lg.
No. 10-24 UNC 1-3/4 Lg.

Japanese Standard JIS


European Design Standard

ELDFG-03

N. American Design Standard

Tightening Torque
5 - 7 Nm (43 - 60 in. lbs.)
Applicable to working pressure more than
25 MPa (3630 PSI): 6 - 7 Nm (52 - 60 in. lbs.)

M6 35 Lg.

12 - 15 Nm
(106 - 133 in. lbs.)

1/4-20 UNC 1-1/2 Lg.

Sub-plate
Valve
Model
Numbers
ELDFG-01

ELDFG-03

Piping
Size

Japanese Standard "JIS"

European Design Standard

N. American Design Standard


Thread
Size

Approx.
Mass
kg (lbs.)

DSGM-01-3190

1/8 NPT

0.8 (1.8)

DSGM-01X-3190

1/4 NPT

0.8 (1.8)

DSGM-01Y-3190

3/8 NPT

0.8 (1.8)

3/8 BSP.F

DSGM-03-2190

3/8 NPT

3.0 (6.6)

DSGM-03X-2180

1/2 BSP.F

DSGM-03X-2190

1/2 NPT

3.0 (6.6)

DSGM-03Y-2180

3/4 BSP.F

DSGM-03Y-2190

3/4 NPT

4.7 (10.4)

Sub-plate
Model Numbers

Thread
Size

Sub-plate
Model Numbers

Thread
Size

1/8

DSGM-01-31

Rc 1/8

DSGM-01-3180

1/8 BSP.F

1/4

DSGM-01X-31

Rc 1/4

DSGM-01X-3180

1/4 BSP.F

3/8

DSGM-01Y-31

Rc 3/8

3/8

DSGM-03-40

Rc 3/8

DSGM-03-2180

1/2

DSGM-03X-40

Rc 1/2

3/4

DSGM-03Y-40

Rc 3/4

Sub-plate
Model Numbers

Sub-plates are available. Specify the sub-plate model number from the table above.
When sub-plates are not used, the mounting surface should have a good machined finish.
The Sub-plates are those for 1/8 and 3/8 solenoid operated directional valves. For dimensions,
see page 356 and 373.

Applicable Power Amplifiers


For stable performance, it is recommended that Yuken's applicable power amplifiers be used (for details see page 786).
Valve Model Numbers
ELDFG-01- - 3C2
3C40

754

Power Amplifier Model Numbers


AMN-L-01-1-10

ELDFG-01- -3C2P
ELDFG-03- - 3C2
3C40

AMN-L-01-3-2P-10

ELDFG-03- -3C2P

AMB-EL-03-2P-1-10

AMB-EL-03-1-10

Series
High Response Type Directional and Flow Control Valves

SERIES
ELDFG-01- - -XY-10/1090

Mounting surface: Conform to ISO4401-AB-03-4-A.

The direction can be altered


to every 90 degree angles.

5.5(.22) Dia. Through


9.5(.37) C Bore
4 Places

Pressure Port P
Air Vent 3(.12) Hex. Soc.
3 Places

Cylinder Port A
40.5
(1.59)

31
0.75
(1.22) (.03)

32.5(1.28)

Air Vent
3(.12) Hex. Soc.
3 Places

1: SIG

Air Vent 2.5(.10) Hex. Soc.


3: COM

2: CAR
1, 2: Power supply Terminal

Cylinder Port B

Cable Departure
Cable Applicable:
Outside Dia. ... 810 mm(.31.39 in.)
Conductor Area
... 0.75 - 1.5 mm2 (.0012 - .0023 sq. in.)

148.5
(5.85)

48(1.89)

Cable Departure
Cable Applicable:
Outside Dia.
... 4.57 mm(.18.28)
Conductor Area
... 0.50.75 mm2
(.0008.001 sq. in.)

186.5(7.34)
82
(3.23)

133(5.24)

37
(1.46)

39
(1.54)

39
(1.54)

25
(.98)

38
(1.50)

44
(1.73)

58
(2.28)

27.5
(1.08)

95(3.74)

3: Earth Terminal

Tank Port T

Mounting Surface
(O-Rings Furnished)

Manual Actuator
6(.24) Dia.

65
(2.56)

11
(.43)
335(13.19)

Note: For valve mounting surface dimensions, see the dimensional drawings of sub-plates (p.356) in common use.
Mounting surface: Conform to ISO4401-AC-05-4-A.

ELDFG-03- - -XY-10/1090
Pressure Port P

46(1.81)

Y UKEN

Air Vent 3(.12) Hex. Soc.


2 Places
1, 2: Power supply Terminal

Tank Port TA
Tank Port TB

3: Earth Terminal

Cable Departure
Cable Applicable: Outside Dia. ... 4.57 mm(.18.28)
Conductor Area ... 0.50.75 mm2 (.0008.001 sq. in.)

Cable Departure
Cable Applicable: Outside Dia. ... 810 mm(.31.39 in.)
Conductor Area ... 0.75 - 1.5 mm2 (.0012 - .0023 sq. in.)
173(6.81)

39
37
(1.54) (1.46)

91
(3.58)

27.5
(1.08)

SOL a

Mounting Surface
(O-Rings Furnished)

365
(14.37)

86
(3.39)

36
(1.42)

21(.83)

44
(1.73)

SOL b

70(2.76)

72(2.83)

138.1(5.44)

120
(4.72)

192(7.56)
37
(1.46)

DIMENSIONS IN
MILLIMETRES (INCHES)

16 (.63)

E Series
Direct Operated Type Directional and Flow Control Valves

The direction can be


altered to every 90 degree angles.

54
(2.13)

2:CAR

1:SIG
3:COM

Cylinder Port B

56(2.20)
Dia.

7(.28) Dia. Through


Air Vent
2.5(.10) Hex. Soc. 10.5(.41) C Bore
4 Places
Cylinder Port A

Manual Actuator
6(.24) Dia.

Note: For valve mounting surface dimensions, see the dimensional drawings of sub-plates (p.373) in common use.

Series
High Response Type Directional and Flow Control Valves

755

Input Voltage vs. Flow Rate


ELDFG01

ELDFG01 3C2/3C40
Valve Pres. Diff. : 1.2 MPa (174 PSI)
Viscosity
: 30 mm2/s (141 SSU)

(9.2 U.S.GPM)

20

P T

(5.3 U.S.GPM)

20 L/min
10 L/min

10
0
10

4
8 10
Input Voltage VDC
2.5

(9.2 U.S.GPM)

20

A B

(5.3 U.S.GPM)

7.5

30

P T

35 L/min

(2.6 U.S.GPM)

40
L/min

40

20 L/min

10 L/min

10

(2.6 U.S.GPM)

20

P T

30

7.5

35 L/min

40
L/min

Valve Pres. Diff. : 1.5 MPa (218 PSI)


Viscosity
: 30 mm2/s (141 SSU)
U.S.GPM L/min
100
25
80 L/min

A B

(21.1 U.S.GPM)

40 L/min
(10.6 U.S.GPM)

20
0

20

80

15

60

10

40

10

60

15

80 L/min

P T

80

20

(21.1 U.S.GPM)

100
L/min

(21.1 U.S.GPM)

40 L/min
(10.6 U.S.GPM)

20
0
4
8 10
20 Input Voltage VDC

40 L/min

Flow Rate

40
A B

80 L/min

A B

P T

VDC Input Voltage


10 8
4

40 L/min

10
U.S.GPM

ELDFG03 3C2P

4
8 10
20 Input Voltage VDC
(10.6 U.S.GPM)

4
8 10
Input Voltage VDC
2.5

A B

(2.6 U.S.GPM)

10
U.S.GPM

P T

VDC Input Voltage


10 8
4

20 L/min
(5.3 U.S.GPM)

(5.3 U.S.GPM)

Flow Rate

Flow Rate

60

10

P T

10

U.S.GPM L/min
100
25

15

20

(9.2 U.S.GPM)

(9.2 U.S.GPM)

Valve Pres. Diff. : 1.5 MPa (218 PSI)


Viscosity
: 30 mm2/s (141 SSU)

80

10 L/min

ELDFG03 3C2/3C40

20

A B

(10.6 U.S.GPM)

40

10

60

15

A B

P T

80 L/min

20

80

(21.1 U.S.GPM)

25
U.S.GPM

100
L/min

Flow Rate

10 L/min

30

2.5
VDC Input Voltage
10 8
4

(2.6 U.S.GPM)

35 L/min

7.5

Flow Rate

A B

Flow Rate

30

20 L/min

U.S.GPM L/min
40
10

35 L/min

7.5

Flow Rate

Flow Rate

U.S.GPM L/min
40
10

2.5
VDC Input Voltage
10 8
4

3C2P

Valve Pres. Diff. : 1.2 MPa (174 PSI)


Viscosity
: 30 mm2/s (141 SSU)

25
U.S.GPM

Input Voltage vs. Spool St.

0.08

0.12
in.

3
mm

0.5
A B

1.0

P T

0.5

1.0

10
VDC

A B

P T

0
4
8 10
Input Voltage VDC
0.04

1.5
2.0

0.08

2.5
3.0
mm

0.04

0.04

0.08

0.12
in.

3
mm

VDC
10
0
0.5

A B

1.0

P T

0.12
in.

mm
0.12

Sensor Monitor Voltage

1.0

VDC Input Voltage 0.5


10 8
4
0
0

Spool St.

Spool St.
Sensor Monitor Voltage

756

8
P T

1.5
0.04

VDC
10
A B

2.0

0.08

1.5
VDC

ELDFG03 3C2P

in.
3.0
2.5

0.08

Input Voltage
0
4
8

0
10 8
4
VDC Input Voltage

1.5
VDC

ELDFG03 3C2/3C40
mm
0.12

0.5

Spool St.

Spool St.

0.04

VDC
10
0

P T

in.
3.0

VDC
12
A B

2.5
0.08

2.0

10
8

P T

1.5

1.0

Input Voltage 0.5


VDC
10 8
4
0
0

0.04

0.5

1.0

1.5

A B

2.0

8
10

P T

12
VDC

Series
High Response Type Directional and Flow Control Valves

0
4
8 10
Input Voltage VDC
0.04

0.08

2.5
3.0
mm

0.12
in.

Sensor Monitor Voltage

0
10 8
4
VDC Input Voltage

Input Voltage
4
8

1.0

Sensor Monitor Voltage

0.04

in.
0.12

Spool St.

0.5

mm
3
A B

Spool St.

0.08

P T

Sensor Monitor Voltage

1.0

VDC
1.5

Spool St.

in.
0.12

Sensor Monitor Voltage

mm
3
A B

Sensor Monitor Voltage

VDC
1.5

ELDFG01 3C2P

Spool St.

Sensor Monitor Voltage

ELDFG01 3C2/3C40

SERIES
Step Response (Example)

Viscosity : 30 mm2/s (140 SSU)

The values were measured on independent valves. They vary by circuit.


ELDFG-01-35-3C2/3C40

ELDFG-01-35-3C2P

Supply Pressure : 2 MPa (290 PSI)


Flow Rate
: 35 L/min (9.2 U.S.GPM)

A B

P T

Step Signal

P T

-100%

35L/min
0

A B

P T

P T

Step Signal

(9.2 U.S.GPM)

100% 35L/min

35L/min
0

+100%

Travel of
Spool

+100%

ELDFG-03-80-3C2/3C40
A B

20ms

(9.2 U.S.GPM)

35L/min
(9.2 U.S.GPM)

20ms

A B

100%

Travel of
Spool

20ms

20ms

Travel of
Spool

-100%
100%

(9.2 U.S.GPM)

Step Signal

Step Signal

100
Travel of
Spool

Supply Pressure : 2 MPa (290 PSI)


Flow Rate
: 35 L/min (9.2 U.S.GPM)

A B

ELDFG-03-80-3C2P

Supply Pressure : 4 MPa (580 PSI)


Flow Rate
: 80 L/min (21.1 U.S.GPM)

Supply Pressure : 4 MPa (580 PSI)


Flow Rate
: 80 L/min (21.1 U.S.GPM)

A B

P T

P T

20ms
20ms
0

Travel of
Spool

Step Signal

(21.1 U.S.GPM)

100%

100% 80L/min

Travel of
Spool

-100%

0
-100%

A B

A B

P T

Step Signal

0
(21.1 U.S.GPM)

80L/min

P T

+100%
100% 80L/min
0

Step Signal

(21.1 U.S.GPM)
Travel of
0
Spool

+100%
100% 80L/min

(21.1 U.S.GPM)

20ms

Travel of
Spool

20ms

Frequency Response
Input Signal : 0 25 %V
Primary Pressure : 14 PMa (2030 PSI)
Viscosity : 30 mm2/s (140 SSU)

ELDFG-01-35-3C2/3C40/3C2P

ELDFG-03-80-3C2/3C40

-200

-15
-20

Phase

-45

-5

-90

-135
-180

5 7 10

20

Gain

-10
Phase
-15
-20

50 70 100

-45

-5

-90
-135

(dB)

Gain

-10

Phase (deg.)

-150

Gain

Frequency (Hz)

Frequency (Hz)
50 70100

(dB)

-100

20

Gain

-5

5 7 10

Phase (deg.)

-50

(dB)

Gain

Phase (deg.)

Frequency (Hz)
0

ELDFG-03-80-3C2P

-180

Series
High Response Type Directional and Flow Control Valves

5 7 10

20

Gain

-10
-15
-20

Phase

50 70 100

E Series
Direct Operated Type Directional and Flow Control Valves

Step Signal

757

List of Seals and Solenoid Ass'y


ELDFG-01- - -XY-10/1090
14
2

16 14
12 11 17
1

14 10

3 18 1

21 8

15
1

6 15

List of Seals
Item
14-1
14-2
15-1
18

Name of Parts
O-Ring
Fastner Seal
Fastner Seal
O-Ring

Part Numbers
SO-NB-P18
SG-FCF-4
TK280152-0
SO-NB-P9

Qty.
2
2
1
4

Remarks
Included in Seal Kit
Kit No.: KS-ELDFG-01-10

Note) O-ring (Item 14-1) and the fastner sael (Item 14-2, 15-1) are included in the
solenoid assembly.

Solenoid Ass'y
Valve Model Numbers
ELDFG-01- - -XY-10/1090

Item

Solenoid Ass'y

Qty.

14
15

E318-Y06M2-14-5007
E318-Y06M2-14-L-5007

1
1

Note) The connector assembley GDM-211- -11 (Item 16, 17) is not included
in the solenoid assembly.

758

Series
High Response Type Directional and Flow Control Valves

SERIES
List of Seals and Solenoid Ass'y
ELDFG-03- - -XY-10/1090
6
1

12

4 21

5
1

2 10 1

11

5
2

List of Seals
Item
5-1
5-2
6-1
10

Name of Parts
O-Ring
Fastner Seal
Fastner Seal
O-Ring

Part Numbers
SO-NB-A128
SG-FCF-4
TK280152-0
SO-NB-A014

Qty.
2
2
1
4

Remarks
Included in Seal Kit
Kit No.: KS-ELDFG-03-10

Note) O-ring (Item 5-1) and the fastener sael (Item 5-2, 6-1) are included in the
solenoid assembly.

Solenoid Ass'y

ELDFG-03- - -XY-10/1090

Item
5
6

Solenoid Ass'y
E324-Y12M2-28-10
E324-Y12M2-28-L-10

Qty.
1
1

Note) The connector assembley GDM-211- -11 (Item 11, 12) is not included
in the solenoid assembly.

Series
High Response Type Directional and Flow Control Valves

E Series
Direct Operated Type Directional and Flow Control Valves

Valve Model Numbers

759

Two Stage Type Directional and Flow Control Valves


Specifications
Model No.

ELDFHG-04

Description
Rated Flow
L/min (U.S.GPM)
Valve Pres. Diff. : 1 MPa (145 PSI)

35 (5080)

MPa (PSI)

Proof Pressure at Return Port


(External Drain)
MPa (PSI)

T Port : 31.5 (4570)


Y Port : 21 (3050)

Proof Pressure at Return Port


(Internal Drain)
MPa (PSI)
2

Pilot Pressure

350: 350 (92.5)


500: 500 (132.1)
350: 35 (5080)
500: 31.5 (4570)

280 (74.0)

Max. Operating Pressure

ELDFHG-06

350
T Port : 35 (5080)
Y Port : 21 (3050)
500
T Port : 25 (3630)
Y Port : 21 (3050)

21 (3050)

MPa (PSI)

1.531.5 (218 4570)


350: 16 L/min or more
Pilot Flow
16 L/min or more
500: 19 L/min or more
Null Leakge 4 Ps=14 MPa (2030 PSI), 3C2: 3 L/min or less
3C40: 4 L/min or less
Pp=14 MPa (2030 PSI) 3C2P: 10 L/min or less
Step Response
(Typical Rating)
350: 15 ms
13 ms
(0100%) Pp=14 MPa (2030 PSI)
500: 18 ms
Frequency Response (025%V, Phase)
350: 66 Hz
46 Hz (90 degree)
(90 degree)
Pp=14 MPa (2030 PSI)
500: 39 Hz
Water - Proofness
IP64
Operating Temperature Range
15 +60 C (5140F)
3

Spool Type

3C2:

Approxmate Spool Stroke to Stops

5 mm ( .20 in.)

[20 C (68 F)]

Approx. Mass

Graphic Symbols

3C40:

AB

350: 5 mm ( .20 in.)


500: 7 mm ( .28 in.)
7.1 (1.10)
8 (1.24)
Max. 2.5 A

Main Spool End Area cm2 (sq. in.)


Rated Current
Coil Resistance

3C2P:
(Zero Rap)

PT

Internal Pilot /
External Drain Type

350: 18 (39.7)
500: 19 (41.9)

10 (22.0)

PT

3.9

kg (lbs.)

AB

Internal Pilot /
Internal Drain Type

AB

1. Return pressure should be less than the actual supply pressure.


2. Pilot pressure should be between 1.5 MPa (218 PSI) and 3.5 MPa (508 PSI), and
should exceed 60% of the actual supply pressure to main valve.
3. Pilot flow is calculated with the above step response time at pilot pressure 14 MPa
(2030 PSI).
4. Added up leakage of main and pilot spools are stated.

AB
b

PT

Y X

PT

External Pilot /
External Drain Type

External Pilot /
Internal Drain Type

Model Number Designation


FSpecial
Seals
F:
Special
Seals for
Phosphate
Ester Type
Fluids
(Omit if not
required)

ELDFH
Series
Number

-04

-280

-3C2P

Type of
Valve
Rated Flow
Spool Type
Mounting Size L /min (U.S.GPM)

ELDFH:
High Response
(Two Stage) Type
G:
Proportional
Sub-Plate
ElectroMounting
Hydraulic
Directional
and Flow
Control Valves

-XY
Direction
of Flow

3C2 3C40
04

06

3C2P

XY : Metre-in
Metre-out

(Zero Lap)

None:
External
Drain

T:
E:
External External
Drain
Pilot

1. Design Standards: None ........... Japanese Standard "JIS" and European Design Standard
90 ............... N. American Design Standard

760

-10

Drain
Pilot
Design
Design
Connection Connection Number Standards
None:
Internal
Pilot

280: 280(74.0)

350: 350(92.5)
500: 500(132.1)

-E

Series
High Response Type Directional and Flow Control Valves

10

Refer to
10

SERIES
Applicable Power Amplifiers
For stable performance, it is recommended that Yuken's applicable power amplifiers be used (for details see page 786).
Model Numbers: AMB-EL- - - -10

Attachment
Mounting Bolts
Model
Numbers

Socket Head Cap Screw


Japanese Standard "JIS"
European Design Standard

N. American Design Standard

M6 55 Lg.
M10 60 Lg.
M12 85 Lg.

ELDFHG-04
ELDFHG-06

1/4-20 UNC
3/8-16 UNC
1/2-13 UNC

Qty.

Tightening Torque
Nm (in. lbs.)

2
4
6

12 - 15 (106 - 133)
58 - 72 (513 - 637)
100 - 123 (885 - 1089)

2-1/4 Lg.
2-1/2 Lg.
3-1/2 Lg.

ELDFHG-04-280- -XY- - -10/1090


Tank Port T

Connector
The direction can be
altered to every 90
degree angles.

Pressure Port P

34
(1.34)

101.6
(4.00)

Pilot Pressure Port X

DIMENSIONS IN
MILLIMETRES (INCHES)

35
(1.38)

1, 2: Power Supply Terminal


10.5
(.41)

50
(1.97)

3: Earth Terminal

Pilot Drain Port Y

Cylinder Port A
6.4 (.25) Dia. Through
11 (.43) Dia. Spotface
2 Places

Cylinder Port B
1: SIG.

Air Vent 3 (.12) Hex. Soc.


3 Places

3: COM
2: CAR.
Position Sensor
for Pilot Spool

Cable Departure
Cable Applicable:
Outside Dia.
... 810 mm(.31.39 in.)
Conductor Area
... 0.75 - 1.5 mm2
(.0012 - .0023 sq. in.)

Cable Departure
Cable Applicable:
Outside Dia.
... 4.57 mm(.18.28)
Conductor Area
... 0.50.75 mm2
(.0008.001 sq. in.)

206 (8.11)

82
(3.23)

130
(5.12)

38
(1.50)

Position Sensor
for Main Spool
1: SIG.

4
(.16)

13.5
(.53)

46
(1.81)

45
(1.77)

136
(5.35)

180 (7.09)

Air Vent 3 (.12) Hex. Soc.


3 Places

194 (7.64)

Air Vent
2.5 (.10) Hex. Soc.

3 (.12) Dia.
Two Locating Pins
3: CAR

2: COM

Series
High Response Type Directional and Flow Control Valves

Mounting Surface
(O-Rings furnished)

E Series
Two Stage Type Directional and Flow Control Valves

91 (3.58)

69.9 (2.75)

77
(3.03)

341
(13.43)

10.5 (.41) Dia. Through


17.5 (.69) Dia. Spotface
4 Places

761

ELDFHG-06- - -XY- - -10/1090


Tank Port T
Pressure Port P

Connector
The direction can bealtered
to every 90 degree angles.
55
(2.17)

350: 371(14.61)
500: 375(14.76)
130.2
(5.13)

92.1
(3.63)
46
(1.81)

53.2
(2.09)

Cylinder Port B
1:SIG.

Cable Departure
Cable Applicable:
Outside Dia.
... 810 mm(.31.39 in.)
Conductor Area
... 0.75 - 1.5 mm2
(.0012 - .0023 sq. in.)

Cylinder Port A
3:COM
2:CAR.
Position Sensor
for Pilot Spool

Air Vent 3 (.12) Hex. Soc.


3 Places
SOL a

SOL b

Cable Departure
Cable Applicable:
Outside Dia. ... 4.57 mm(.18.28)
Conductor Area ... 0.50.75 mm2
(.0008.001 sq. in.)

Air Vent
2.5 (.10) Hex. Soc.

206 (8.11)

96
(3.78)

1:SIG.

156
(6.14)

6
(.24)

Position Sensor
for Main Spool

11.5
(.45)

52
(2.05)

64
(2.52)

162 (6.38)

Air Vent 3 (.12) Hex. Soc.


3 Places

Mounting Surface
(O-Rings furnished)

6 (.24) Dia.
Two Locating Pins

2:COM

3:CAR.

Dimensions of valve mounting surface

ELDFHG-06

Prepare a mounting surface as shown to the below.


Also finish it finely.

130.2(5.13)

7 (.28) Dia.
8 (.31) Deep
2 Places

112.7(4.44)

ELDFHG-04

94.5(3.72)
77(3.03)
76.7(3.02)

Model Numbers

C Thd.

762

17.5
(.69) 29.5
(1.16)

20 (.79) Dia. 4 Places


(Port P, T, A, B)

D Thd. E mm (in.) F mm (in.)

M6
M10
12 (.47)
ELDFHG-04- - - - - -1090 1/4-20 UNC 3/8-16 UNC 14 (.55)
ELDFHG-04- - - - - -10

17.5
(.69)

19.1(.75)

16(.63)

88.1(3.47)

P
Y

65.8(2.59)
3.6(.14) Dia. 5(.20) Deep
2 Places

11 (.43) Dia. 2 Places


(Port X, Y)

T
74.6(2.94)

34(1.34)

92.1(3.63)

D Thd. F Deep
4 Places

57.1
(2.25)

55.6(2.19)
14.2 1.6
(.06)

69.8(2.75)

71.4(2.81)

29.4
(1.16)

50(1.97)
18.3
(.72)

H Thd. J Deep
6 Places

53.2(2.09)

6 (.24) Dia. 2 Places


(Port X, Y)

73.1(2.88)

101.6(4.0)

C Thd. E Deep
2 Places

232 (9.13)

Pilot Pressure Port X

1, 2: Power Supply Terminal


3: Earth Terminal

220 (8.66)

77
(3.03)

100.8
(3.97)

96.9
(3.81)

13(.51)

118 (4.65)

13.5 (.53) Dia. Through


20 (.79) Dia. Spotface
6 Places

DIMENSIONS IN
MILLIMETRES (INCHES)

Pilot Drain Port Y

ELDFHG-06-350 :
27 (1.06) Dia. 4 Places
ELDFHG-06-500 :
32 (1.26) Dia. 4 Places
(Port P, T, A, B)

Model Numbers

H Thd.

M12

17 (.67)

ELDFHG-06- - - - - -10

20 (.79 )

ELDFHG-06- - - - - -1090 1/2-13 UNC

Series
High Response Type Directional and Flow Control Valves

J mm (in.)

24 (.94)
28 (1.10)

SERIES
Input Voltage vs. Flow Rate

Valve Pres. Diff. : 1 MPa (145 PSI)


Viscosity
: 30 mm2/s (141 SSU)

50

100
Input Voltage VDC
12 10 8 6 4 2

25

50

200
300

P T

100

400

U.S.GPM

Load Flow Characteristics

400

1600

300

1200

200

800

100

400

Flow Rate

800
600
200

1000

20

25

2000
3000
Load Press. Diff.

Step Response (Example)


A B

30

35 MPa

4000

ELDFHG-04

A B

+100%

Step
Signal

P T

100%

Step
Signal

Travel of
0
Spool

10ms
Travel of
0
Spool

A B

P T

100%

Step
Signal

Travel of
0
Spool

P T

100%

100%

Input Signal : 0 25 %
Hydrauric Circuit : Port A/B Closed
Supply and Pilot Pressure : 14 PMa (2030 PSI)
Viscosity : 30 mm2/s (140 SSU)

ELDFHG-06-500

ELDFHG-06-350

Frequency (Hz)

Frequency (Hz)

50 70 100

40

80

120
160
200

Gain (dB)

Gain

Travel of
0
Spool

100%

Phase (deg.)

Gain (dB)

Phase (deg.)

100%

Phase

+100%
0

10ms

20

5000 PSI

ELDFHG-06-500

10ms

5 7 10

35 MPa

+100%

Frequency (Hz)

200

Step
Signal

ELDFHG-04

160

30

10ms

Frequency Response

25

3000
4000
Load Press. Diff.
A B

A B

20

10ms
0

2000

+100%

Travel of
0
Spool

A B

1000

15

P T

10ms

80

10

+100%

Travel of
0
Spool

40

ELDFHG-06-350

+100%

P T

5000 PSI

Viscosity : 30 mm2/s (141 SSU)

P T

120

ELDFHG-06-350

5 7 10

20

Phase
Gain

50 70 100

40

80

120
160
200

Series
High Response Type Directional and Flow Control Valves

5 7 10

20

Phase
Gain

Gain (dB)

Step
Signal

ELDFHG-06-500

400

15

ELDFHG-06

Phase (deg.)

Flow Rate

2000

10

L/min

2800
2400

4 6 8 10 12
Input Voltage VDC

180
150
120
90
60
30
0

600
700

P
PT

(132.1U.S.GPM)

500

1000

Step
Signal

500 L/min

U.S.GPM L/min

700

400

A
AB
B

1200

200

(92.5U.S.GPM)

1400

100

350 L/min
(92.5U.S.GPM)

0 2
350 L/min

600

200

P T

500 L/min

200
Input Voltage VDC
12 10 8 6 4 2

60
90
120
150
180

1600

300

400

U.S.GPM
(132.1U.S.GPM)

Viscosity : 30 mm2/s (141 SSU)

ELDFHG-04

1800

400

AB

U.S.GPM

L/min

U.S.GPM L/min

500

6 8 10 12
Input Voltage VDC

700
600

50 70 100

E Series
Two Stage Type Directional and Flow Control Valves

A B

75

0
30
Flow Rate

100

Flow Rate

0 2

Flow Rate

75
P T

200

Flow Rate

Flow Rate
Flow Rate

300

25

L/min

100

A B

ELDFHG-06

U.S.GPM

Flow Rate

L/min

400

Flow Rate

ELDFHG-04

763

List of Seals and Pilot Valve


ELDFHG-04-280- -XY-

-10/1090
11

X
Y

Remove for
Internal Pilot Models

21

Z
Z

21
17

X
Y

21 15 2 13 5

4 23 1

6 12 22 16 3 15 21 9

Remove for
External Pilot Models

Section Y-Y
Removed for
Internal Pilot Models

Removed for
Internal Drain Models

20
21
T

21

21

17

14

21

Y
Removed for
External Drain Models

Section Z-Z

Section X-X

List of Seals
Item

Name of Parts

Part Numbers

Qty.

Remarks

13
14
15
16
17

O-Ring
O-Ring
O-Ring
O-Ring
O-Ring

SO-NB-P39
SO-NB-P22
SO-NB-P9
SO-NB-A029
SO-NB-A012

1
4
2
1
2

Included in Seal Kit


Kit No.: KS-ELDFHG-01-10

Pilot Valve
Valve Model No.
ELDFHG-04

11 Pilot Valve Model No.

ELDFG-01-30-3C2P-XY-1004

Note) See ELDFG-01- - -XY-10/1090 on page 758 for the corresponding seal and solenoid
assembly for the pilot valve.
Note: When ordering seals, pease specify the seal kit number from the table above. In addition to
the above o-rings, seals for pilot valve are included in the seal kit. For the detail of the pilot
valve seals, see page 758.

764

Series
High Response Type Directional and Flow Control Valves

Removed for
Internal Pilot Models

SERIES
List of Seals and Pilot Valve
ELDFHG-06- - -XY-

-10/1090
12

Z
X

22

Removed for
External Pilot Models

16
14

22

15

17

7
X

4 24 9

2
9

6 18 13 23 3 16 22 10

Removed for
Internal Drain Models

21

22

22

22

Section X-X

Removed for
External Drain Models

22
22

22

22

21

17

15

22
Removed for
Internal Pilot Models

Section Z-Z

Section Y-Y

Item
14
15
16
17
18

Name of Parts
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring

Part Numbers
ELDFHG-06-350

ELDFHG-06-500

SO-NB-A135
SO-NB-P14
SO-NB-P10
SO-NB-A126
SO-NB-A123
SO-NB-A135
SO-NB-A030
SO-NB-P40

Qty.

Valve Model Numbers


ELDFHG-06-350- -XY-

1
2
2
4
1

ELDFHG-06-500- -XY-

Note: When ordering seals, pease specify the seal kit number from the table
above. In addition to the above o-rings, seals for pilot valve are included
in the seal kit. For the detail of the pilot valve seals, see page 758.

Pilot Valve
Valve Model No.
ELDFHG-06

12 Pilot Valve Model No.

ELDFG-01-30-3C2P-XY-1006

Note) See ELDFG-01- - -XY-10/1090 on page 758 for the corresponding


seal and solenoid assembly for the pilot valve.

Series
High Response Type Directional and Flow Control Valves

Seal Kit Numbers

-10/1090 KS-ELDFHG-06-350-10
-10/1090 KS-ELDFHG-06-500-10

E Series
Two Stage Type Directional and Flow Control Valves

Seal Kit Numbers

List of Seals

765

Power Amplifiers / Setting Adjusters


For Proportional Electro-Hydraulic Control Valves
These are power amplifiers to be used exclusively to operate the electro-hydraulic proportional valves. Various type
and models on available for a variety of applications.
Type

Model Numbers

AME-D-10- -20

AME-D-40- -40
DC Input
AME-D2-H1- -12

AME-D2-1010- -11
SK1022- - -11
DC Input-Feedback
AME-DF-S- -22

Slow Up-Down

DC Input
For DC Power
24 V DC

AME-T-S- -22

SK1015-11
AMN-D-10
AMN-W-10

Applicable to
Control Valve

Function

Pressure or Flow Control By giving the command of DC voltage (0 10 V) to the amplifier,


current in proportion to that voltage will flow into the solenoid of the
(For 10 Sol.)
control valve in order to control pressure or flow rate.
An external setting unit which makes the command voltage of 0 10 V
Flow Control
and a DC power supply (or a function generator) are necessary, but if
(For 40 Sol.)
a variable resistor for external setting is only one, the internal power
supply for amplifier can be used.
Flow Control and Relief
Variable
(For 40 -10 Sol.)
Resistor
1k

Flow Control and Relief


(For 10 -10 Sol.)

Amplifier

Valve

Pressure or Flow Control


Basically, this is a DC input type with a feedback operating unit.
(For 10 Sol.)
This is for high-accuracy control and used to feedback the pressure or
Flow Control
flow rate converted to electric signals.
(For 40 Sol.)
Flow Control
(For 40 Sol.)

A slow up-down signal generator and the functions of a DC input type


are incorporated. This is used to control the pressure or flow rate by
slow up-down pattern and the command signals are given by relay
contacts, limit switches, timer contacts, etc.

An amplifier which is operated by a battery power supply (24 V). By


giving the command of DC voltage to the amplifier, current in
proportion to that voltage will flow in the solenoid of the control
valve in order to control pressure or flow rate.
Pressure or Flow Control An external setting unit which makes the command voltage and a DC
(For 10 Sol.)
power supply (or a function generator) are necessary, but if a variable
resistor for external setting is only one, the internal power supply for
amplifier can be used.
Variable
Resistor

SK1091-D24-10

Directional and
Flow Control

Amplifier

Valve

SK1015 amplifier can be used in automobile construction machine.

DC Input
with
Minor Feedback

Shockless

AMN-L-01- - -10
AMB-EL- - - - -10

AMN-G-10

An amplifier which is operated by a battery power supply (24V).


High Response Type
Directional and
Flow Control

Shockless Directional
and
Flow Control

This is for high-response, high-accuracy control and used to feedback


the pressure or flow rate converted to electric signals.
Outputs shockless patterns, low speed (Level 1) high-speed (Level 2)
low speed (Level 3).
Shockless speed control is enabled just by providing SOL a and SOL
b only contact signals in the same control mode as the mode for the
G series of shifting time adjustable type shockless valves.

Instructions
The power amplifiers should be kept away from hot and humid conditions which may deteriorate some components of
the power amplifiers. They also should be installed in the clean and dry place where the vibration is minimal.
Please avoid to install the power amplifiers in the complete enclosure or get them enclosed totally as they need to
radiate the heat from semiconductors or ICs inside.
Please use shielded wires for input signal transmission to prevent the amplifiers from any interference such as noise
from outside.

766

Power Amplifiers

SERIES

Power Amplifiers For 10 Series Control Valves


These power amplifiers are used to drive the 10 series proportional
electro-hydraulic pressure or flow control valves.

Model Number Designation


AME

-D

-10

-100

-20

Series
Number

Type of Function

Coil Resistance
of Valve

Power Supply

Design
Number

AME

D : DC Input Type

10 : 10

100 : 100 V AC
200 : 200 V AC

20

Applicable to Valve
-A

Series Number

-100

Type of Function

SK1022:
DC Input-Feedback
Type

-11

Power Supply

A : Polarity of Feedback
Voltage...()

100 : 100 V AC

B : Polarity of Feedback
Voltage...(+)

200 : 200/220 V AC

Design
Number

11

SK1015:
DC Input Type
for DC Power
Supply

11

Name of Valve

Model Numbers

Pilot Relief Valves

EDG-01

Relief Valves

EBG-03
EBG-06
EBG-10

Relieving and
Reducing Valves
10 Series
Flow Control Valves

ERBG-06
ERBG-10
EFG-03/06
EFCG-03/06
(51 Design)

Flow Control and


Relief Valves

EFBG-03
EFBG-06
EFBG-10

Use with 24 V DC since this is for a battery power supply.

Specifications
Model No.

AME-D-10- -20

SK1022-A- -11

SK1022-B- -11

SK1015-11

DC Input Type

DC Input
Feedback Type

DC Input
Feedback Type

DC Input Type

Max. Output Current

1 A (10 Solenoid)

1 A (10 Solenoid)

1 A (10 Solenoid)

0.9 A (10 Solenoid)

Max. Input Voltage

+ 10 V DC

+ 10 V DC

+ 10 V DC

+ 10 V DC

0 to 10V

0 to +10V

Description
Type of Fuction

Feedback Voltage
Input Impedance
Max. Gain
Dither
Temperature Drift (Max.)
Power Supply
Power Input (Max.)
Ambient Temperature
External Setting Resistance
Mass

10 k

50 k

50 k

50 k

1A/5V

1 A / 0.5 V

1 A / 0.5 V

0.9 A / 5 V

Variable

Fix

Fix

Fix

0.2 mA /C

0.2 mA /C

0.2 mA /C

1 mA /C

100 V AC, 200 V AC


(50/60 Hz)

100 V AC, 200/220 V AC 10% (50/60 Hz)

Power Amplifiers

SK1022

22-30 V DC

55 VA

45 VA

45 VA

25 VA

0-50C (32-122F)

0-50C (32-122F)

0-50C (32-122F)

0-50C (32-122F)

1 k

1 k

1 k

10 k

2.1 kg (4.6 lbs.)

4.5 kg (9.9 lbs.)

4.5 kg (9.9 lbs.)

0.4 kg (.88 lbs.)

Serviceable Range; 100 VAC can be used from 90 to 132 VAC, 200 VAC can be used from 180 to 264 VAC.

Instructions
Power supply for the setting adjuster can be provided from this power amplifier, but for only one.
However, please use the variable resistor or potentiometre of which impedance is 1 k (in case of madel SK1015, use
10 k) for the setting adjuster.

Power Amplifiers

767

AME-D-10- -20
Detail of Terminal Board
Terminal
Number

[Example Diagram]

1
2
3
4
5

Setting Adjuster
MC-01
6

220

+12V

DITHER
MAX

MIN

1 k

SOL

7
8
9
10
11
12

8
10

11

12

Power Supply

Ammeter
(Output Current)

Max. Adjuster

Zero Adjuster

Name
Input Signal
Input Signal

IN
COM

Input Signal

COM

Internal Power
Supply

+12 V

Output to Valve
Solenoid

SOL

Ground

Power Supply
100/200 VAC

Terminal Board
(Refer to table above)

MAX

MIN

Supply Switch

IN
COM

COM

12V

4.5(.18) Dia. Through


4 Places

199(7.83)

Power Fuse

189(7.44)

CURRENT
MONITOR

SOL

DITHER

POWER

Dither Adjuster

1
2
3
4
5
6
7
8

G
AC

9
10
11
12

178(7.01)

POWER AMP

Indicator Lamp
70
(2.76)
80
(3.15)

25
(.98)

170
(6.69)
185.5
(7.30)

76
(2.99)

1. Adjustment of upper limit of usable range


2. Adjustment of lower limit of usable range

DIMENSIONS IN
MILLIMETRES (INCHES)

768

Power Amplifiers

SERIES
A
SK1022- - -11
B

Detail of Terminal Board

[ Example Diagram ]
Setting Adjuster
MC- 01
470
15V
DITHER

REF
1
GAIN

1 k

SOL
8

11
3

F.B

NULL

Pressure
Sensor

12

13

14

SO L

+15V
G

Terminal Board
(Refer to table above)

Check Terminal
3 Places

NULLG

AIN

Feedback 3
Adjuster
Gain Adjuster

SO L
+15V

Power Fuse
100 V AC : 2A
200/220 V AC :
1A

Indicator Lamp

POWER

G
AC

F1

8 REF
9 CO M
10 F.B
11 CO M
12
13

1
2
3
4
5
6

14

178
(7.01)

199(7.83)

REF COMF

189(7.44)

Zero 2
Adjuster
Supply
Switch

Output to Valve
Solenoid

Power Supply
100 V AC, 200V AC : 13, 14
220 V AC : 12, 14

Ammeter (Output Current)

Reference
Adjuster

REF
CO M
F.B
CO M

Ground

11
12
13
14

Power Supply

Input Signal
Input Signal
Feedback Signal
Feedback Signal

Power Supply for


Setting Adjuster
(10 V at 1 k)

10

Name

Output
Fuse(2A)

F2

4.5(.18) Dia.
Through
4 Places
105(4.13)
125(4.92)

1.
2.
3.
4.

240(9.45)
22
(.87)

260(10.24)

Adjustment of upper limit of usable range


Adjustment of lower limit of usable range
Adjustment of feedback voltage ratio
Adjustment of input voltage ratio

120
(4.72)

Power Amplifiers

10

Terminal
Number
1
2
3
4
5
6
7
8
9

DIMENSIONS IN
MILLIMETRES (INCHES)

Power Amplifiers

769

SK1015-11

Lead Wire
Approx.
200
(7.87)

[ Example Diagram ]
Setting
Adjuster
Blue

Blue

Black
10 k

White

Black

SO

GAIN

Red

1
2
3
4
5
6
7

NULL

1 k

Yellow

100(3.94)

3
(.12)

75(2.95)
85(3.35)

4(.16) Dia. Through


4 Places
45
(1.77)

120(4.72)

24 V DC

Zero Adjuster
Gain Adjuster

Lead Wire Detail


1
2
3
4
5
6
7

White........Plus of 24 V DC
Black........Zero of 24 V DC
Blue..........
Blue.......... Output to Valve Solenoid
Yellow......15 V Power Supply for Setting Adjuster (10 V at 10 k )
Red...........Input Signal
Black........Zero of Input Signal

DIMENSIONS IN
MILLIMETRES (INCHES)

Instructions
Supply Switch
The power amplifier has no power supply switch.
As soon as it is connected to a power supply, it comes to be alive. Provide a power switch externally.

770

Power Amplifiers

SERIES

Compact Power Amplifiers For 10 Series Control Valves


Compact power amplifiers for 10 proportional solenoids. The power
supply is 24 V DC. It uses a new circuitry to be slow to heat.

Model Number Designation


AMN

-D

-10

Series Number

Type of Function

Design
Number

AMN

D : DC Input Type

10

Specifications

Applicable to Valve

Model No.

Name of Valve

AMN-D-10

Description
Type of Function

DC Input Type
1 A (10

Max. Output Current

EDG-01

Relief Valves

EBG-03
EBG-06
EBG-10

Relieving and
Reducing Valves

ERBG-06
ERBG-10

10 Series
Flow Control Valves

EFG-03/06
EFCG-03/06
(51 Design)

10 -10 Series
High Flow Series
Flow Control and
Relief Valves

EFBG-03
EFBG-06
EFBG-10

Solenoid)

+ 10 V DC

Power Input (Max.)

Model Numbers

Pilot Relief Valves

10 k

Input Impedance

1A/5V

Max. Gain

Variable

Dither

0.2 mA /C

Temperature Drift (Max.)

24 V DC (20 - 30 V DC)

Power Supply

25 W

Max. Input Power

0 - 50C (32 - 122F)

Ambient Temperature

1k

External Setting Resistance

AMN-D-10

Power Amplifiers

0.2 kg (.44 lbs.)

Approx. Mass

DIMENSIONS IN
MILLIMETRES (INCHES)

[Example Diagram]
Setting Adjuster
MC-01

MIN

3.5(.14) Dia. Through


2 Places

+12V

5
SPAN

SOL

SPAN

Zero Adjuster

Power Supply

Span Adjuster
POWER

100(3.94)

MIN

DITHER

90(3.54)

1k

Detail of Terminal Board


Terminal
Number
1
2
3
4
5
6
7
8

1 2 3 4 5 6 7 8

Name
Power Supply
Power Supply
Ground
Internal Power Supply
Input Signal
Input Signal
Output to Valve
Solenoid

+24 V
0V
G
+12 V
IN
COM

Terminal Board
(Refer to table on
the left.)
50
(1.97)
60
(2.36)

Indicator
Lamp
2.5
(.10)
30
(1.18)

SOL

Power Amplifiers

771

Power Amplifiers For 40 Series Flow Control Valves


These power amplifiers are used to drive the 40 series proportional
electro-hydraulic flow control valves.

Model Number Designation


AME

-D

-40

-100

-40

Series
Number

Type of Function

Coil Resistance
of Valve

Power Supply

Design
Number

AME

D: DC Input Type

40 : 40

100 : 100 V AC
200 : 200 V AC

40

AME

-DF

Series
Number

Type of
Function

AME

DF: DC Input
Feedback
Type
T : Slow Up
Down Type

-S
Type of Mounting

S : Panel Mounting
Type

-100

-22

Power Supply

Design
Number

100 :
100 V AC

22

200 :
200/220 V AC

22

Applicable to Valve
Name of Valve

Model Numbers
EFG -02 (31 Design)
EFCG

40 Series
Flow Control Valves

EFG -03 (26 Design)


EFCG
EFG -06 (22 Design)
EFCG
EFG -10 (11 Design)
EFCG

Specifications
Model No.
Description
Type of Fuction

AME-D-40- -40

AME-DF-S- -22

DC Input Type

DC Input Feedback Type

Max. Output Current

0.8 A (40 Solenoid)

0.8 A (40 Solenoid)

Max. Input Voltage

+ 10 V DC

+ 10 V DC

Feedback Voltage
Input Impedance

Dither
Temperature Drift (Max.)
Power Supply
Power Input (Max.)
Ambient Temperature
External Setting Resistance
Approx. Mass

Slow Up Down Type


0.8 A (40 Solenoid)

0 to 10 V
10 k

50 k

0.8 A / 5 V

0.8 A / 5 V

Slow Up Down Range


Max. Gain

AME-T-S- -22

0.05 1 s/100 mA
Fix

Fix

Fix

0.2 mA /C

0.2 mA /C

0.2 mA /C

100 V AC, 200/220 V AC 10% (50/60 Hz)


70 VA

90 VA

90 VA

050C (32122F)

0 50C (32 122F)

0 50C (32 122F)

1 k

1 k

2.8 kg (6.2 lbs.)

4.5 kg (9.9 lbs.)

4.5 kg (9.9 lbs.)

Instructions
Power supply of the outside setting adjuster
When DC input type (AME-D-40) or DC input-feedback type (AME-DF-S) power amplifier is used, power supply for
the setting adjuster can be provided from this power amplifier, but for only one. However, please use the variable
resistor or potentiometre of which impedance is 1 k for the setting adjuster.

772

Power Amplifiers

SERIES
AME-D-40- -40
Detail of Terminal Board
[Example Diagram]

Terminal
Number

Setting Adjuster
MC-01

10 180

MIN

+12V

1
SPAN

40 SOL

1k
9

0.1
DITHER

12

13 14

Power Supply

1
2
3
4
5
6
7
8
9
10
11
12
13
14

Name
Input Signal
Input Signal

Internal Power Supply


Feedback Signal
Output to Valve
Solenoid
Internal Power Supply
Frame Ground
Power Supply

IN
COM

5V
MFB
COM
SOL
+12V
FG
VAC
VAC

Ammeter (Output Current)

Terminal Board
(Refer to table above)

4.5 (.18) Dia. Through


2Places

Span Adjuster
1
2
3
4

SPAN

MIN

8
9
10
11

Indicator Lanp

ON

POWER
12
13

OFF

14

Supply Switch

FUSE

POWER AMPLIFIER
MODEL

FUSE

MFG No.

140 (5.51)
Power Fuse
100 V AC : 3 A
200 V AC : 1.5 A

4.5
(.18)
70
(2.76)
115
(4.53)

4.5
(.18)

152 (5.98)

1. Adjustment of upper limit of usable range


2. Adjustment of lower limit of usable range

DIMENSIONS IN
MILLIMETRES (INCHES)

Power Amplifiers

Power Amplifiers

Zero Adjuster

165 (6.50)

140 (5.51)

153 (6.02)

WARNING

773

AME-DF-S- -22

Detail of Terminal Board


Terminal
Number

[Example Diagram]
Setting Adjuster
MC-01

10

470
15V
DITHER

REF

1
GAIN

1k

SOL

8
11
F.B

NULL

Name

1
2
3
4
5
6
7
8
9

Output to Valve Solenoid

12

13

14

11
12
13
14

Power Supply

SOL

Power Supply for Setting


+15 V
Adjuster (10 V at 1 k )
Ground
G

10

Sensor

REF
COM
F.B
COM

Input Signal
Input Signal
Feedback Signal
Feedback Signal

Power Supply
100 V AC, 200 V AC: 13, 14
220 V AC: 12, 14

Ammeter
(Output Current)
Check Terminal
3 Places
4

Reference Adjuster

Feedback Adjuster
2
FB

Supply Switch
NULL

GAIN

199(7.83)

REF COM

189(7.44)

Zero Adjuster

Gain Adjuster

Indicator Lamp

POWER

4.5(.18) Dia. Through


4 Places

240
(9.45)
260
(10.24)

22
(.87)

Terminal Board
(Refer to table above)

1. Adjustment of upper limit of usable range


2. Adjustment of lower limit of usable range
3. Adjustment of feedback voltage ratio
4. Adjustment of input voltage ratio

8
9

SOL

DIMENSIONS IN
MILLIMETRES (INCHES)

Power Fuse
100 V AC: 3 A
200/220 V AC: 1.5 A

REF

1
2

COM
F.B

10
11

AC

12
13

5
6

14

+15V

F1

3
4

COM

F2

120
(4.72)

View Arrow X

774

Power Amplifiers

178(7.01)

105
(4.13)
125
(4.92)

Output Fuse (1.5A)

SERIES
AME-T-S- -22

Detail of Terminal Board

[Example Diagram]

1
2
3
Limit Switch

4
10

CH1

CR1

Input Command

CR1

Input Command

CR2

Input Command

CR3

Input Command

CR4

Output to Valve Solenoid

SOL

DITHER

SOL

CR3

6
7

CH2

CR4

Name

CR2

Sequence Holding
Circuit

14

10

Input Command

Power Supply

11

Ground

12 13

CR. COM
G

12

Power Supply

13

100 V AC, 200 V AC: 13, 14

14

220 V AC: 12, 14

Ammeter (Output Current)


Indicator Lamp
(CH2)

Indicator Lamp
(CH1)

Terminal Board
(Refer to table above)

MAX

UP

DOW

UP

Supply Switch
POWER

DOW

NULL

4.5(.18) Dia.
Through
4 Places

Null Adjuster

105(4.13)
125(4.92)

Power Fuse
100 V AC : 3A
200/220 V AC :
1.5 A

240(9.45)
260(10.24)

22
(.87)

1
2
3
4
5
6
7

8
9
10
11
12
13
14

MIN

F1

F2

Output
Fuse
(1.5 A)

120
(4.72)

[Output Current Pattern]


CH1
(Channel 1)

Current
MAX.1

DOWN 1

UP.1
N U LL

DIMENSIONS IN
MILLIMETRES (INCHES)

CH2
(Channel 2)
DOWN 2

MAX.2
UP.2

MIN.1

H
Power Amplifiers

MIN

189(7.44)
199(7.83)

MAX

178
(7.01)

CH2 Adjuster

CH1 Adjuster

Indicator Lamp

Trminal
Number
1

MIN.2

Time
Terminal
1 & 10 in Short-Circuit

CR1 ON

2 & 10 in Short-Circuit

CR2 ON
CR3 ON
CR4 ON

3 & 10 in Short-Circuit
4 & 10 in Short-Circuit

Note: 1. CR1 to CR4: Relays in the power amplifier.


The output patterns CH1 and CH2 can not be obtained simultaneously nor can they be transmitted
halfway to another pattern.
2. The words such as MAX, MIN, UP and DOWN show the volume adjustment of the power amplifier.

Power Amplifiers

775

How to Calculate Accelerating and Decelerating Time (Example)


Question: Wish to accelerate and decelerate the actuator in between 5 L/min (1.32 U.S. GPM) and 25 L/min (6.6 U.S.
GPM) in the use of proportional flow control valve model EFG-02-30-31 .
In such case, what are the manimum and minimun time adjustable for the acceleration and deceleration?
Answer:

The input current for EFG-02-30-31 at the flow rate of 5 L/min (1.32 U.S. GPM) and 25 L/min (6.6 U.S.
GPM) can be obtained respectively from the chart below. The chart shows:
Input current at 5 L/min (1.32 U.S. GPM) 300 mA
Input current at 25 L/min (6.6 U.S. GPM) 520 mA
Then, the difference between the above two can be obtained with the following formula:
520 mA 300 mA = 220 mA
While, the speecification for the model AME-T-S shows the amplifier's gradient for acceleration or
deceleration as being between 0.05 s/100 mA and 1.0 s/100 mA (which means that the minimum time is
0.05 second and the maximum time is 1.0 second for every 100 mA variation).
Therefore, the minimum and maximum adjustable time can be obtained as follows:
220 mA
100 mA

0.05 second = 0.11 second (Minimum)

220 mA
100 mA

1.0 second = 2.2 second (Maximum)

The result above are as illustrated on the below.

[F l o w P a t t e r n ]

[In p u t C u r r e n t v s . F l o w ]
EFG-02

U.S.GPM L /min
30
8

L /min
(U.S.GPM)

Flow Rate

25 L /min
(6.6 U.S.GPM)

25

5 L /min
(1.3 U.S.GPM)

Min.
0.11 s
Max. 2.2 s

Flow Rate

Min.
0.11 s

Time s

Max. 2.2 s

5
4
3

20
15
10

2
1
0

5
0
0

10

200 300 400 500

Input Current

776

Power Amplifiers

mA

600

SERIES
Interchangeability in Installation Current and New Design
Specification
Electricity consumption is different by Current and New Design.
The other specifications remain unchanged.
Electricity Consumption
New : 40 Design
Current : 32 Design
90 VA

70 VA

Installation Interchangeability : None

AME-D-S- -32
Power Fuse
100 V AC : 3A
200 V AC : 1.5A

Ammeter (Output Current)

Terminal Board

Gain Adjuster

10

REF

COM

10

F.B

11

COM

8
9

GAIN

+15V
G

Indicator Lamp

POWER

220V

12

220V

13

0V

14

F1

240 (9.45)

105(4.13)

Output Fuse
(1.5A)

120
(4.72)

260 (10.24)

22
(.87)

125(4.92)

F2

DIMENSIONS IN
MILLIMETRES (INCHES)

AME-D-40- -40
Ammeter (Output Current)

Terminal Board

Power Amplifiers

NULL

199
(7.83)

4.5(.18) Dia. Through


2 Places

Span Adjuster
1
2
3
4

WARNING

Zero Adjuster

7
MIN

8
9
10
11

Indicator Lamp

ON

POWER
12
13

OFF

14

Supply Switch
Power Fuse
100 V AC : 3 A
200 V AC : 1.5 A

FUSE

165 (6.50)

SPAN

153 (6.02)

4.5(.18) Dia.
Through
4 Places

189
(7.44)

SOL

Supply Switch

178 (7.01)

POWER AMPLIFIER

Zero Adjuster

POWER AMPLIFIER
MODEL

FUSE

MFG No.

4.5(.18)

4.5(.18)

152
(5.98)

70(2.76)
115
(4.53)

Power Amplifiers

777

Power Amplifiers For 40 - 10 Series Control Valves


These power amplifiers are specially designed to combine and
incorporate the functions of pressure control (10 solenoid) and
flow control (40 solenoid) into one and can be used for the
proportional electro-hydraulic flow control and relief valves of
which model numbers are as shown below.

Model Number Designation


AME

-D 2

-H 1

-100

Series Number

Type of Function

Type of Mounting

AME

D2: DC Input Type

H1: Wall Tapestry Type

Power Supply

100: 100 V AC
200: 200/220 V AC

-12
Design
Number

12

Applicable to Valve
Name of Valve
40 - 10 Series
Flow Control and Relief Valve

Model Numbers
EFBG-03-125-C/H-17
EFBG-06-250-C/H-17
EFBG-10-500-C/H-17

Specifications
Model No.
Description
Type of Function
Max. Output Current
Max. Input Voltage
Input Impedance
Max. Gain
Dither
Temperature Drift (Max.)
Power Supply
Power Input (Max.)
Ambient Temperature
External Setting Resistance
Approx. Mass

AME-D2-H1- -12
Flow Controls (40 Solenoid)
Pressure Controls (10 Solenoid)
DC Input Type
DC Input Type
0.8 A (40 Solenoid)
1 A (10 Solenoid)
+10 V DC
+10 V DC
10 k
10 k
0 .8 A / 5 V
1A/5V
Fix
Fix
0.2 mA / C
0.2 mA / C
100 V AC, 200/220 V AC 10% (50/60 Hz)
130 VA
0-50 C (32-122 F)
1k
1k
5.6 kg (12.3 lbs.)

Instructions
Power supply for the setting adjuster up to two set can be provided from this power amplifier. However, please use the
variable resistor or potentiometre of which impedance is 1 k for the setting adjuster.

778

Power Amplifiers

SERIES
AME-D2-H1- -12

Detail of Terminal Board


Terminal
Number

[Example Diagram]

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Flow Setting
Adjuster
20
19

DITHER

12V

Flow Control Valve

SPAN

9
17

MIN

18

DITHER
SPAN

8
6

40

SOL

Pres.Control Valve
10

SOL

TOFF TON
MIN

Pres. Setting
Adjuster

Terminal Board
(Refer to the table
on the right above.)

Name
Power Supply
100 V AC, 200 V AC: 1, 2
220 V AC: 1, 3
G

Ground

Output to Pressure Control


Valve (10 ) Solenoid
PR. SOL
Ammeter
Output to Flow Control
Valve (40 ) Solenoid
Ammeter
Common

-12 V OUT
Common
+12 V OUT
Common
Input Signal for PRES.
Input Signal for FLOW
+12 V OUT

Pres. Zero-Point Adjuster

Flow Zero-Point Adjuster

FL. SOL
COM

-12 V
COM
+12 V
COM
PR.IN
FL.IN
+12 V

20

19

18

17

16

15

14

13

12

11

PRES FLOW

Flow Span Adjuster

MIN
SPAN
T ON

Pres. Rising Time Adjuster

T OFF

POWER

F2

Pres. Span Adjuster

Power Amplifiers

F1

10

174
(6.85)

188(7.40)

200(7.87)

POWER
AMPLIFIER

Indicator Lamp
Pres. Falling Time Adjuster

Flow Output Fuse


1.5 A
Pres. Output Fuse
2A

60
(2.36)

6(.24)
100(3.94)
220(8.66)

Supply Switch
145
(5.71)

1. Minimum Pressure Setting


2. Variable Pressure Range Setting
3. Minimum Flow Setting
4. Variable Flow Range Setting

DIMENSIONS IN
MILLIMETRES (INCHES)

Power Amplifiers

779

Power Amplifiers For 10 - 10 Series Control Valves


These power amplifiers can drive two solenoid of 10 load simultaneously
or separately, and the control can be done in the same way even though
the object is separated by pressure system and flow rate system. Although
the display of control unit on the front panel is PRESS and FLOW , they
are exactly the same circuit, so there is no distinction between the two
system when used.

Model Number Designation

Applicable to Valve

AME

-D2

-1010

-11

Series
Number

Type of Function

Coil Resistance
of Valve

Design
Number

AME

D2:
DC Input Type

1010: 10

Model No.
Type of Function
Max. Output Current
Max. Input Voltage
Input Impedance
Max. Gain
Dither
Temperature Drift (Max.)
Power Supply
Power Input (Max.)
Ambient Temperature
External Setting Resistance
Approx. Mass

AME-D2-1010-11

Model Numbers

Pilot Relief Valves

EDG-01

Relief Valves

EBG-03
EBG-06
EBG-10

Relieving and
Reducing Valves

ERBG-06
ERBG-10

10 Series
Flow Control Valves

EFG-03/06
EFCG-03/06

10 -10 Series
High Flow Series
Flow Control and
Relief Valves

EFBG-03
EFBG-06
EFBG-10

11

Specifications
Description

Name of Valve

DC Input Type
1 A (10

Solenoid)

+ 10 V DC

Applicable to Piston Pump

10 k
1A/5V

Name of Pump

Variable 100-300 mA
0.2 mA /C
85 - 264 VAC
120 VA
0-50C (32-122F)
1k
4.3 kg (9.5 lbs.)

"A" Series Variable


Displacement
Piston Pump
Proportional
Electro-Hydraulic
Load Sensing Type

Model Numbers
A16- -R-04
A22- -R-04
A37- -R-04
A56- -R-04
A70- R04
A90- R04
A145- R04
Also, double pumps
combined with the
models listed above
and fixed displacement vane pumps.

Instructions
Power supply for the setting adjuster up to two set can be provided from this power amplifier. However, please use the
variable resistor or potentiometre of which impedance is 1 k for the setting adjuster.

780

Power Amplifiers

SERIES
AME-D2-1010-11
Detail of Terminal Board
Terminal
Number

[Example Diagram]

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

Flow Setting
Adjuster

17
16

DITHER

+12V
SPAN

14
15

MIN

DITHER
SPAN

PR.
SOL

MIN

FL.
SOL

Pres. Setting
Adjuster

Power Supply

Name
Power Supply
85 - 264 VAC
G

Ground

Output to Pressure Control


Valve Solenoid
PR. SOL
Ammeter
Output to Flow Control
Valve Solenoid
Ammeter
-12 V OUT
Common
+12 V OUT
Common
Input Signal for PRES.
Input Signal for FLOW
+12 V OUT

FL. SOL
-12 V
COM
+12 V
COM
PR.IN
FL.IN
+12 V

Pres. Dither Adjuster

Pres. Span Adjuster


1

Pres. Zero-Point Adjuster

Terminal Board
(Refer to the table
on the right above.)

Flow Zero-Point Adjuster


Flow Span Adjuster

POWER AMPLIFIER
+12V

188 (7.40)

200 (7.87)

FL
SOL

FL
IN

Flow Dither Adjuster

16

PRESS

PR
IN

15

COM

14

FLOW
MIN

A
PR
SOL

GND

+12V

13

SPAN
5

COM

-12V

AME-D2-1010-11

17

Indicator Lamp

12

11

DITHER
3

2
AC

F3
U S

POWER

E
F

F2
U S

F1
U S

F
E

Supply Switch
6(.24)
60
(2.36)

145
(5.71)

100 (3.94)
220 (8.66)
Power Fuse
100 V AC : 2 A
200 V AC : 1 A

Power Amplifiers

10

175
(6.89)

Pres. Output Fuse


1.5 A
Flow Output Fuse
1.5 A

1. Minimum Pressure Setting


2. Variable Pressure Range Setting
3. Minimum Flow Setting
4. Variable Flow Range Setting

DIMENSIONS IN
MILLIMETRES (INCHES)

Power Amplifiers

781

Power Amplifiers
For Shockless Type Directional and Flow Control Valves
These power amplifiers are used to drive the shockless type proportional
and flow control valves.

Model Number Designation


AMN

-G

-10

Series Number

Type of Function

Design Number

AMN

Shockless Directional
G : and Flow Control Type

10

W : DC Input Type

10

Applicable to Valve
Name of Valve

Model Numbers

Shockless Type Proportional


Directional and flow Control
Valves

EDFG-01

Specifications
Model Numbers
Description

AMN-G-10
1.3 A (10 Solenoid)

Max. Output Current


Setting Resolution

Input Current

0 99 % (1 % Units)
SOLa : 3 Patterns
SOLb : 3 Patterns
10 mA/24 V

Voltage Range

10 28 V

Number of Preselection Pattern


Sequence Input

AMN-W-10

10 V DC : SOLa
+10 V DC : SOLb
10 k
1.3 A/5 V : SOLa
1.3 A/+5 V : SOLb

Maximum Input Voltage


Input Impedance
Maximum Gain
Dither
Slope Adjustment Range
Maximum Slope Time
Delay Time Adjustment Range
Temperature Drift
Power Supply
Power Input
Ambient Temperature
Ambient Humidity
Approx. Mass

Variable (Internal)
0 99 %/Max. slope time
1 99 s
0.1 3 s
0.2 mA /C
24 V DC (Power Supply Range : 20 30 V)
25 W
0 50C (32 122F)
90 % RH or less
0.2 kg (.4 lbs.)

Instructions
Power supply of the outside setting adjuster
When DC input type (AMN-W) power amplifier is used, power supply for the setting adjuster can be provided from
this power amplifier, but for only one. However, please use the variable resistor or potentiometre of which impedance
is 1 k for the setting adjuster.
Supply Switch
The power amplifier has no power supply switch. As soon as it is connected to a power supply, it comes to be alive.
Provide a power switch externally.
782

Power Amplifiers

SERIES
AMN-G-10
SOL A
SOL B
SEL 1
SEL 2
COM

[Example Diagram]

Name

Terminal
Number

1
2
3
4
5
6

Power Supply
+24V
Power Supply
0V
Ground
G
Sequence Input IN COM
Sequence Input SOL A
Sequence Input SOL B

7
8
9
10
11
12

SOL.a

IN
DISPLAY

10

PWN

11

RAM
+

Terminal
Number

Name

CPU

5
6
7
8
4

ROM

Power
Supply

Detail of Terminal Board

Sequence
Controller

+5 V
+1 5 V
- 15V

Power Supply

FG

SOL.b

12

AD

24V 0V
1

2
+

Sequence Input
Sequence Input

SEL 1
SEL 2

Output to Valve
Solenoid

SOL a

Output to Valve
Solenoid

SOL b

Power Supply
DC24V

Terminal Board
(Refer to table on the
right above)

Point Lamps

Input Signal Output Current

9 10 11 12
S OL a
S OL b

2
1

3
3

1
2
L EVEL
S L OP E
MA X
MI N

DA T A

90(3.54)

Item Check Key

Data Display

I T EM

POWE R A MP .

G
3

Data Setting
Push Buttons

SEQ. IN
ASOL B 1 SEL 2
5 6 7 8

C
4

2
1

SOL b

OFF

0
SOL a

1
2

SOL
SOL
SEL
SEL

B
A
1
2

ON
ON

OFF

ON

ON

ON

ON

5
(.20)

POWER
24V 0V
1 2

115(4.53)

Item Indicating
Lamps

5
(.20)

Terminal Board
(Refer to table on the right above)

AMN-W-10

3.5(.14) Dia. Through


2 Places

30
(1.18)

DIMENSIONS IN
MILLIMETRES (INCHES)

Terminal
Number

Manually Operated
Setting Adjuster
MIN a

MC02

SPA Na

+12V

11

- 12V
DE L A Y

2 k

SOLa

10
DE L AY

SPA Nb

SOLb

12

MIN b
DIT H ER

G
0V

24V

Detail of Terminal Board

[Example Diagram]

1
2
3
4
5
6

Name

Terminal
Number

Power Supply
+24V
Power Supply
0V
Ground
G
Internal Power Supply +12V
Internal Power Supply 12V

7
8
9
10
11
12

Name
Input Signal
Input Signal

IN
COM

Output to Valve
Solenoid

SOL a

Output to Valve
Solenoid

SOL b

Power Supply

Terminal Board
(Refer to table on the
right above)

Power Amplifiers

50(1.97)
60(2.36)

SOL a, b
Indicator Lamp
11 12

SOL b
SPAN b

MIN a

MIN b

Delay Adjuster
DELAY

POWER
MODEL

Zero Adjuster

AMN-W-10

MFG NO.
0V

+12V

-12V

IN

COM

Indicator Lamps

5
(.20)

24V

50(1.97)

5
(.20)

3.5(.14) Dia. Though


60(2.36)
2 Places
Terminal Board
(Refer to table on the right above)

30
(1.18)

Power Amplifiers

DELAY

SOL b
0
SOL a

Input Voltage

SOL a
SPAN a

Output Current

Span Adjuster

SOL b

115(4.53)

10

SOL a

90(3.54)

DELAY
DELAY
DELAY

+V
0
V

DIMENSIONS IN
MILLIMETRES (INCHES)

783

Power Amplifiers For Directional and Flow Control Valves


These power amplifiers are used to drive the proportional electro-hydraulic
directional and flow control valves.

Model Number Designation


SK1091

-D24

-10

Series Number

Power Supply

Design Number

SK1091

D24: 24 V DC

10

Applicable to Valve
Name of Valve

Model Numbers

Directional and
Flow Control Valve

03
EDFHG- 04
06

Specifications
Model No.
Description
Max. Output Current
Max. Input Voltage
Input Impedance
Max. Gain

SK1091-D24-10
1 A (10

Solenoid)

10 V DC for SOL a
+10 V DC for SOL b
10 k
1 A / 5 V

Dither

Variable

Delay Time Adjustment


Range

0.15-3 s

Temperature Drift (Max.)


Power Supply
Required Current
Power Input (Max.)
Ambient Temperature
Ambient Humidity
External Setting Resistance
Approx. Mass

0.2 mA /C
24 V DC (21-28 V Included Ripple)
1.5 A or more
25 W
0-50C (32-122F)
90%RH or less
2k
1.0 kg (2.2 lbs.)

Instructions
Power Supply for the Setting Adjuster
Power supply for the setting adjuster can be provided from this power amplifier, but for only one. However, please use
the variable resistor or potentiometre of which impedance is 2 k for the setting adjuster.
Power Switch
The power amplifier has no power supply switch. As soon as it is connected to a power supply , it comes to be alive.
Provide a power switch externally.

784

Power Amplifiers

SERIES
SK1091-D24-10

For SOLa

MINa

Setting Adjuster

DOWNa

UPa

MC-02

SPANa

+12V

8 SOL a
9

1
6
5
2k

Output Current ( A)

[Input-Output Characteristics]

[Example Diagram]

DELAY

-12V

SPAN a
MIN a

10 SOL b

UPb

-V

11
DOWNb SPANb

14
24V

12

MINb

DITHER

For SOL b

SPAN b
MIN b

Approx. 0.1V

Input Voltage

+V

0V

[Delay Function]

13

Power Supply

1 In case 1 and 2 Input signal terminals are used.


+V
Input Voltage 0

Detail of Terminal Board


Terminal
Number

SOL b

Input Signal
Input Signal
Input Signal
Power Supply for Setting Adjuster
Power Supply for Setting Adjuster
Power Supply for Setting Adjuster

IN
COM
IN
+12V
COM
12V

Output Current 0

UP b

DOWN a

DOWN b

UP a
SOL a

2 In case 3 and 2 Input signal terminals are used.


+V
Input Voltage 0
V
SOL b

Output to Valve Solenoid

SOL a
Output Current 0

Output to Valve Solenoid

SOL b

Power Supply
Power Supply
Frame Ground

DOWN a

UP b
DOWN b

UP a
SOL a

24 V
0V
FG

3 In case 1 , 2 and 3 Input signal terminals are used.


Terminal 1 2 Terminal 3 2
+V

Three (3) usages are available as shown 1 to 3 of Delay Function


at right hand side for Input signal terminal (IN).

Input Voltage 0
SOL b
UP b
Output Current 0

Indicator Lamp

DOWN a

DOWN b

UP a
SOL a

Delay Time Adjuster


for SOL a

SOL a, b
Indicator Lamp

POWER

Power Amplifiers

1
2
3
4
5
6
7
8
9
10
11
12
13
14

Name

SOLa
SOLb

Delay Time Adjuster


for SOL b

DOWNa

150(5.91)

SPANb

Span Adjuster

14

13

12

11

10

SPANa

180(7.09)

7
8

DOWNb

166(6.54)

UPb

UPa

MINa
MINb

DITHER

Zero-Point Adjuster
Terminal Board
(Refer to the table
on the above.)

6
(.24)
48
(1.89)

Dither Adjuster

Power Amplifiers

10
(.39)

100
(3.94)

785

Power Amplifiers
For High Response Type Directional and Flow Control Valves
These power amplifiers are used to drive the high
response type proportional electro-hydraulic
directional and flow control valves.
A compact AMN-L model and a euro card type
AMB-EL model are available.
The single height [3U: 100 160 mm (3.94
6.30 in.)] is employed for the euro card size of the
AMB-EL model.

AMB-EL

AMN-L

Model Number Designation


AMN-L
AMN
Series Number
AMN

-L

-01

Type of Function

Size of
Applicable Valve

L: DC Input Type Directional


and Flow Control with
Miner feedback

-3

01: 01 Size

-10

-2P
Applicable
Spool Type

Compensation
1: Type 1

None: 3C2, 3C40

3: Type 3

2P: 3C2P

Desigen Number
10

AMB-EL
-EL

-03

-2P

Type of Function

Size of
Applicable Valve

Applicable
Spool Type

AMB
Series Number

-10

-1
Compensation

Desigen Number

01: 01 Size

AMB

EL: DC Input Type


Directional and Flow
Control with Miner
feedback

Please refer to us for

03: 03 Size

None: 3C2, 3C40

04: 04 Size

2P: 3C2P

06: 06 Size

1: For flow rate 40/80 L/min


(10.6/21.1 U.S.GPM)
2: For flow rate 280 L/min
(74.0 U.S.GPM)
3: For flow rate 350 L/min(92.5 U.S.GPM)
4: For flow rate 500 L/min(132 U.S.GPM)

10

Specifications
Description

Model Numbers

AMN-L-01-1

AMN-L-01-3-2P

2.5 A
(3.9 Solenoid)
+10 V DC: PBAT
Max. Input Voltage
10 V DC: PABT
10 k or more
Input Impedance
Terminal
Number
Slope-off input
13-14 Short
Slope Adjust Time
0.03 5 s
Monitor Voltage
1.5 V / 3 mm st.
Alarm
Open Collector (30 V DC, 10 mA Max.)
Supply Voltage Rage
24 V DC (20 30 V DC)
Power Input
75 W
Ambient Temperature
0 50 C (32 122 F)
Ambient Humidity
90 % RH or less
Connector
Approx. Mass
0.3 kg (.66 lbs.)

Max. Output Current

AMB-EL-03

2.5 A
(3.9 Solenoid)

3.0 A
(3 Solenoid)

AMB-EL-04

AMB-EL-06

2.5 A
(3.9 Solenoid)

10 V / 5 V
100 k (50 k in single-end mode)
4 28 V
0.05 5 s (Slope Adjustment function is not available with AMB-EL- -2P
10 V / rated st.
Open Collector (30 V DC, 10 mA Max.)
24 V DC (21 28 V DC)
30 W
30 W
40 W
0 50 C (32 122 F)
85 % RH or less
DIN 41612 F32
0.28 kg (.62 lbs.)
0.34 kg (.75 lbs.)

Instructions

Applicable to Valve

786

AMB-EL-01

Power Amplifiers
Model Numbers

Valve Model Numbers

AMN-L

ELDFG-01

AMB-EL

ELDFG-01/03 ELDFHG-04/06

Power Switch
The power amplifier has no power supply switch. As soon as it is
connected to a power supply, it comes to be alive.
Provide a power switch externally.

Power Amplifiers

SERIES
Detail of Terminal Board

12V

MIN a

Terminal
Number

SP A Na

1
2
3
4
5
6
7
8
9
10

Vin 10
11
12

SLOPE

GAIN

SLOPE
SLOPE

19

S PANb

MIN b

DITHER

231
LVDT

ALARM

ALARM
20

15
16

LVDT
AMP

3.15A
24V
0V
1

DC24V

Terminal Board
(Refer to table above)

17
5

18
S.M

10 11 12 13 14 15 16 17 18 19 20
+ I N - I N COM S L OP E CA R. COM
Vc c
A LA RM
Vi n
SL OPE
L VDT

S P A Na
MINa

P OWER

Power Fuse
(3.15 A)

S OLb
6 7

S OL a
8

5
(.20)

Terminal
Number
6

GAIN

231
LVDT

ALARM

ALARM

15
16

LVDT
AMP

24V
0V

2 3 4

17
5

18
S. M

DC24V

Terminal Board
(Refer to table above)

OPEN

HIGH
SPEED SLOPE

SHORT

DIMENSIONS IN
MILLIMETRES (INCHES)

Detail of Terminal Board

DITHER

SLOPE SLOPE
SLOPE SLOPE

30
(1.18)

3.5(.14) Dia.
Through 2 Places

+V
0
V
PB

Indicator
Lamp

90(3.54)

3.15A

SLOPE

SLOPEOFF(13PIN)
SLOPEVcc(14PIN)

20

+IN

Input Signal

[Example Diagram]

19

SOL a

PA

80(3.15)

Output to Valve
Solenoid

INPUT

AMN-L-01-3-2P-10

Vin 10
11
12

Input Signal
IN
Input Signal
COM
Slope Control ON/OFF Terminal SLOPE Vcc
Slope Control ON/OFF Terminal SLOPE OFF
LVDT Terminal
CAR.
LVDT Terminal
COM
LVDT Terminal
SIG.
Sensor Moniter Output S.M
Alarm Output
ALM(C)
Alarm Output
ALM(E)

- 10

Ca p .

( + ) 2 4 V 0V G
1 2 3 4 5

Terminal Board
(Refer to
table above)

11
12
13
14
15
16
17
18
19
20

5
(.20)

MODEL AMN- L
MF G NO.

Power Supply CAPACITOR(+)


Power Supply
+24V
Power Supply
0V
Power Supply CAPACITOR()
Frame Ground
G
Output to Valve
SOL b
Solenoid

LVDT Disconnection
Detection Indicator

SL OP E

MINb

Name

Slope Function
OFF Indicator

SL OP E

SPA Nb

Zero Adjuster

Terminal
Number

115(4.53)

Span Adjuster

Name

Slope Time
Adjuster

10 11 12 13 14 15 16 17 18 19 2 0

90(3.54)

13
14
SLOPE OFF

[Example Diagram]

1
2
3
4
5
6
7
8
9
10

Name

Terminal
Number

Power Supply CAPACITOR(+)


Power Supply
+24V
Power Supply
0V
Power Supply CAPACITOR()
Frame Ground
G
Output to Valve
SOL b
Solenoid

11
12
13
14
15
16
17
18
19
20

Output to Valve
Solenoid
Input Signal

SOL a
+IN

Name
Input Signal
Input Signal

IN
COM

LVDT Terminal
CAR.
LVDT Terminal
COM
LVDT Terminal
SIG.
Sensor Moniter Output S.M
Alarm Output
ALM(C)
Alarm Output
ALM(E)

Power Amplifiers

AMN-L-01-1-10

10 11 1 2 13 14 15 16 1 7 18 19 2 0

10 11 12 13 14 15 16 17 18 19 20
+ I N - I N COM
CA R. COM ( C ) ( E )
Vi n
L VDT
A LA RM

Span Adjuster
LVDT Disconnection
Detection Indicator

Zero Adjuster

90(3.54)

NUL L
POWE R
MODEL AMN- L
MF G NO.

FUSE

Terminal Board
(Refer to
table above)

-10

Y UK E N K OGY O CO. , L T D.
Cap.
Ca p .
( + ) 2 4 V 0V (-)
1 2 3 4

G
5

S OLb
6 7

S OL a
8
9

MA DE I N J A P A N

80(3.15)
90(3.54)

Indicator
Lamp
5
(.20)

Power Fuse
(3.15 A)

115(4.53)

S PA N

5
(.20)

3.5(.14) Dia. Through


2 Places

Power Amplifiers

30
(1.18)

DIMENSIONS IN
MILLIMETRES (INCHES)

787

AMB-EL- - - -10
Pin Connections and Functions
Pin
Number

This power amplifier requires connector cards for


connection. A connector card attached model is
also available.
Please ask for details if interested.

Pin
Number

Name
0V
0V

Power Supply
Power Supply
sol b(+)
sol b()

b02
b04
b06
b08
b10
b12
b14
b16
b18
b20
b22
b24
b26
b28
b30
b32

sol a(+)
sol a()

z02
z04
z06
z08
z10
z12
z14
z16
z18
z20
z22
z24
z26
z28
z30
z32

COM
Power Supply
+24V
Power Supply
+24V
Slope Off
COM (No.3) Conected to pilot
Signal (No.1) valve sensor.
Carrier (No.2) See Snsor Connecton
24V
24V

Output
Output

Name

FG

Command Input
Command Input

(+)
()

COM (No.2) Conected to main


Carrier (No.3) valve sensor.
Signal (No.1) See Snsor Connecton
Alarm Output
Alarm Output
Stroke Monitor Signal
Stroke Monitor Signal

()
(+)
(P)
(S)

DIMENSIONS IN
MILLIMETRES (INCHES)
3
(.12)

40(1.57)
4
(.16)

Jumper Plugs : Selects the slope time

6.5
(.26)

191.4(7.54)
160(6.30)

3
(.12)

Span Adjuster

Mini Adjuster

Slope Adjuster

DS P 1

Slope-off
Indicator Lamp

Zero Adjuster

SOCO T

SOCO T

SOCO T

SOCO T

SOCO T

SOCO T

SOCO T

SOCO T

SOCO T

Sensor Adjuster
Jumper Plugs : Selects the input sensitivity

4
(.16)

Gain Adjuster

6.5
(.26)

Lamp Pattern

Sensor Connection
Main Valve Sensor

0.055 s

Carrier Output (z18)

1
3

Sensor Signal (z20)

COM (z16)

P T

P T

COM (b22)

1
2

Sensor Signal (b24)


3

0.055 s

A B

A B

Pilot Valve Sensor

788

SOCO T

AMB-EL-03-1-10

3
(.12)
3
(.12)

Disconnection
Indicator Lamp
Power
Indicator Lamp

Carrier Output (b26)

Power Amplifiers

Time

100(3.94)

128.5(5.06)

SOCO T

SERIES

Setting Adjusters
The setting adjuster supplies the command signal voltage to the power
amplifier. Since the setting adjuster is closely related to actual
machine operating procedure, the user generally provides this device.
Yuken makes the following standard setting adjusters for general use
and designs and manufactures special setting adjusters to order.

Type

Model Number

Function

MC-01

This is the simplest setting adjuster, consisting of a trimmer (1 k)


and a dial.

MC-02

Consisting of a centre-tapped trimmer (1 k - 1 k) and a dial, this


setting adjuster is ideal for a servo system.

Manually Operated
Setting Adjuster

Six trimmers are incorporated, so it is possible to set six points.

AMC-V6-S- -10

Multifunction Slope
Controller

AMC-T-20

This multifunction slope controller generates any desired two-channel


analog voltage patttern outputs. It can also be used with slopeproportional and time-proportional systems.

Slope Controller

AMN-T-10

Slope and output can be set optionally 4-bit signal.

H
Setting Adjusters

6-point Setting Adjuster

Setting Adjusters

789

Manually Operated Setting Adjuster


MC-01
[Example Diagram]

2 Rotation
1

8
62(2.44)

Clockwise

1 k

M4 Thd.
4 Places

Power Amplifier
(AME-D-10)
7
6

Setting Adjuster
(MC-01)
3

[Mounting Panel]

10

70(2.76)

[Electric Circuit]

11 12
Power Supply
62(2.44)
70(2.76)

4.5(.18) Dia. Through


4 Places

50

20

80

3
2
1

90

10
0

1 2 3 4

60
(2.36)

70

70
(2.76)
80
(3.15)

60

30

5
(.20)

40

100

YUKEN MODEL MC-01

70(2.76)
30
(1.18)

80(3.15)

2.3
(.09)

60
(2.36)

10
(.39)

60
(2.36)

DIMENSIONS IN
MILLIMETRES (INCHES)

MC-02
[Example Diagram]

[Electric Circuit]

M4 Thd.
4 Places

Setting Adjuster
(MC-02)
3

1
4

6
5

+12V
Input
12V
0V

Servo Amplifier

1k 1k

2k

[Mounting Panel]

70(2.76)

This setting adjuster is for using positive and


negative voltages to the right and left of the
zero point. Most suitable for servo systems.
Please contact us for usage details.

62(2.44)

[How to Use]

Clockwise
Rotation
2

62(2.44)

70(2.76)

4.5(.18) Dia. Through


4 Places

20 INC.
40
60

60
80

3
2
1

80
100

60
(2.36)

40

5
(.20)
70
(2.76)
80
(3.15)

DEC. 20

100

YUKEN MODEL MC-02

70(2.76)
80(3.15)

30
(1.18)

2.3
(.09)

10 (.39)
60
(2.36)

60
(2.36)

DIMENSIONS IN
MILLIMETRES (INCHES)

790

Setting Adjusters

SERIES
6-Point Setting Adjuster
AMC-V6-S- -10
Detail of Terminal Board

Power Supply
100 .......... 100 VAC
200 .......... 200 VAC
220 .......... 220 VAC

Terminal
Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14

[Electric Circuit]

AC
Power Supply

12
13
14

10 VDC 10V VR1 VR2 VR3 VR4 VR5 VR6


Power
Supply
0V

11

8(0V)

Name
1 OUT (VR1)
2 OUT (VR2)
3 OUT (VR3)
4 OUT (VR4)
5 OUT (VR5)
6 OUT (VR6)
COM

0V

Ground
Power Supply
85 265 VAC

[Example Diagram]
Relay Circuit

1
2
3
4
5
6
8
13 14
11

Power Amplifier
(AME-D-S)
1

SOL

13 14 11

AC
Power Supply

4.5(.18) Dia. Through


4 Places

NP 2

NP 5

Supply Switch
NP 3

NP 6

10

11

12

13

14

Power Fuse
(1 A)

F1

POWER

70
(2.76)
80
(3.15)

178
(7.01)

NP 4

Terminal Board
(Refer to table above)

199(7.83)

NP 1

189(7.44)

Adjusting Dial
6 Places

Setting Adjusters

Setting Adjuster
(AMC-V6-S)

Indicator Lamp

22
(.87)

240
(9.45)
260
(10.24)

76
(2.99)

DIMENSIONS IN
MILLIMETRES (INCHES)

Setting Adjusters

791

Multifunction Slope Controllers


This controller can generate any desired two-channel analog voltage pattern
outputs and can be used with slope-constant and time-constant systems. Although
two-channel outputs can be used independently, this controller can also be used as
a setting adjuster for the EH Series variable piston pumps.

Model Number Designation


AMC

-T

-20

Series Number

Type of Function

Design
Number

AMC : Setting Adjuster

T : Acceleration/deceleration signal type


(Slope Controller)

20

Specifications
Model No.

AMC-T-20

Description
Number of Output Channels

2 channels (A, B)
0 - +5 V , 0 - 5 V, 0 - +10 V, 0 - 10 V (The settings are DIP switch selectable)

Maximum Output Range

Two Categories of Slopes

Slope-constant
With a level change, the slope will not change (but arrival time changes.)
Time-constant
With a level change, the time will not change (but the slope changes.)

Acceleration/Deceleration
Signal Type

: 1 Type
4 Types Polygonal Line Signal
Curve Compensation Signal : 3 Types

M
aximSlope
um STime
lope Time
Max.

5 s , 20 s, 50 s, 100 s (The settings are DIP switch selectable)

Mode 1, 4-bit binary code input, 15 patterns


Mode 2, 6-bit binary code input, 63 patterns
Mode 3, Timer control, 9 patterns (4 variations)

Control Mode Number


of Preselected Patterns
ON

: The stop mode is to retain the state of controller output at the instant an external input signal is
interrupted. When the external signal is input again, the operation is resumed from the retained state.
OFF : When external input signal is interrupted, function goes back to the initial setting (Pattern No.0).

Control Input Signal


Control Output Signal
Data Save
Power Supply
Power Input
Ambient Temperature
Ambient Humidity

Current input type, 10 mA /bit max.


Usable as a voltage input type (voltage range: 8 to 48V DC) Photocoupler insulation input
Output from transister open collector
Max. 30V, 50 mA
EEP-ROM (Battery not needed)
100/200 V AC, 50/60 Hz (85-260 V AC)
10 VA or less
0-50C (32-122F)
85%RH or less (Bedewing must be avoided)

Approx. Mass
Note:

to be selected
by DIP switch

The level and slope settings are variable in 0.1% units from 0 to 99.9%

Setting Resolution

Stop Mode
Applicable Only for
Control Mode 1

1 kg (2.2 lbs.)

Indicates preset conditions.

Instructions
Since this controller incorporates a micro computer, do subject it to undue electrical noise.

792

to be selected
by DIP switch

Setting Adjusters

SERIES
Control Modes

Setting Example

One among the following three types of control


modes can be chosen by changing DIP swicth.

Control Mode 1

Control Mode 1
Channels A and B generate optional slopes
independently each other.
Channel-A
Code Input

Pattern No.

0000

0001

0010

0011

0000
0

Channel - A
Pattern Setting %
No. Level Slope

Code Input

Remarks

A8

A4

A2

A1

OFF

OFF

OFF

OFF

OFF

OFF

OFF

ON

99.9

40.0

Cylinder forward
acceleration

OFF

OFF

ON

OFF

-80.0

60.0

Cylinder backward
acceleration

OFF

OFF

ON

ON

10.0

50.0

Cylinder forward
deceleration

ON

ON

ON

ON

15

10.0

10.0

Stop

Output
Channel-B
Code Input

0000

0101

0100

0000

Pattern No.

Backward

Forward
Output

Pattern 3

Pattern 1

0000

0001

0010

0011

Pattern 2

Level

Slope Level
50.0% 10.0%

Slope
40.0%

-80.0%

0000

Slope

Pattern No.

Code Input

Strobe Signal
0

Channel-A

60.0%

ON
A1

ON

ON

A2

Output

Channel-B

Slope Type

Output

One among the follwing four types can be chosen by changing


DIP switch.
Ty p e 1

Ty p e 2

Channel-A

(% )
100

Straight
Slope Waveform

50

Output Voltage

(% )
100

Output Voltage

Control Mode 3
The internal timer is activated by a start signal,
causing the slopes to be generated successively in
memory.
Channels A and B operate independently.

Setting Adjusters

Code Input

Level
99.9%

Output

Control Mode 2
A slope is generated by a strobe signal (signal for
change to next signal). Channels A and B operate
synchronously.

75

50
25

The 0 to 25% and


75 to 100% portions
of the slope
waveform are
rounded with arcs.

Start Signal 1
0

1.0

1.1

1.2

Output

3.0

3.1 3.2

3.3 3.4 3.5

3.6

3.7 3.8

3.9

Output Voltage

Start Signal 3

Output

Time

Ty p e 3

Ty p e 4

(% )
100

Channel-B

Pattern No.

Time
1.3

(% )
100
R

50
R
0

Two portions above


and below 50% of
the waveform are
rounded with arcs.
Time

Setting Adjusters

Output Voltage

Pattern No.

R
50
30
0

Two portions above


and below 30% of
the waveform are
rounded with arcs.
Time

793

AMC-T-20

[Example Diagram]
AMC-T-20

(Ex.)
EHDFG-03

Sequence Controller
A1

A2

A4

A8

B1

B2

9
10

B8

11

D/A

IN

D/A

DC24V

EHDFG-03
B

RAM

19

DC
Power
Supply

COM 12

CO.A 13

3 B out

18

Isolation
Power
Supply

IN

ROM

1 A out
2 COM

IN
B4

CPU

20

a
FG

IN

AC
85-260V C
DC24V

Voc

CO.B 14
M.SV 15

OUT

ALM. 16
17
DOC
DC Power
Supply

Detail of Terminal Board


Terminal
Number
1
2
3
4
5
6
7
8
9
10

Terminal
Number

Name
A out
COM
B out
A1
A2
A4
A8
B1
B2
B4

Channel A Output
Common
Channel B Output
Code Input
Code Input
Code Input
Code Input
Code Input
Code Input
Code Input

11
12
13
14
15
16
17
18
19
20

Name
B8
DCOM
CO.A
CO.B
M.SV
ALM.
DOC
FG

Code Input
Code Input Common
Coincidental Output Signal with "A"
Coincidental Output Signal with "B"
Data Save Signal
Alarm Signal Output
Output Common
Frame Ground

AC

Power Supply

DIMENSIONS IN
MILLIMETRES (INCHES)

D : Slope Display
M : Channel B Output

1
2
3
4
5
6
7
8
9
10
11
12
13
POWER
14
ON
15
16
OFF
17 18 19 20

189(7.44)

D : Channel Selection

D : Time Display
DIP Switch

D : Alteration of Level
Slope Time Values

A
B

AMC-T

Panel Operating Key


Data Set (D)
Monitor (M)

D : Pattern No.
Designation After
Channel Selection
70
(2.76)
80
(3.15)

794

199(7.83)

Indicator Lamp

4.5(.18) Dia. Through


4 Places

Setting Adjusters

25
(.98)

60
(2.36)
72
(2.83)

178(7.01)

D : Level Display
M : Channel A Output

Pattern No. Display

Terminal Board
(Refer to table above)

Supply
Switch

SERIES
Interchangeability between Current and New Design
Specifications
Specifications unchanged unless specified below.
Model No.

New : AMC-T-20

Current : AMC-T-10

Output from transister open collector


Max. 30 V, 50 mA

Output from transister open collector


Max. 30 V, 10 mA

Description
Control Output Signal

: 1 Type
4 Types Polygonal Line Signal
Curve Compensation Signal : 3 Types

Slope Types

to be selected
by DIP switch

1 Type : Polygonal Line Signal

Stop Mode
(Applicable only for Control Mode 1)

ON, OFF

Data Save

EEP-ROM Battery not needed

Battery Required

Approx. Mass

1 kg (2.2 lbs.)

1.8 kg (4.0 lbs.)

Terminal
The following are differences between current and new.
Name

Terminal
Number

New : Design 20

Current : Design 10

13

Coincidental Output Signal with "A"


"CO.A"

Coincidental Output Signal with "A"


"DO1"

14

Coincidental Output Signal with "B"


"CO.B"

Coincidental Output Signal with "B"


"DO2"

15

Data Save Signal


"M.SV"

16

Alarm Signal Output


"ALM."

Remarks

Abbreviation of the terminals are changed,


though functionally the same.

Added new functions.

Interchangeability in Installation
There is an interchangeability in installation, although depths (dimensions "A" and "B") are different.

Model Numbers
1
2
3
4
5
6
7
8
9
10
11
12
13
POWER
14
ON
15
16
OFF
17 18 19 20

A
B

AMC-T

mm (Inches)
A

Current

AMC-T-10

185
(7.28)

200
(7.87)

New

AMC-T-20

60
(2.36)

72
(2.83)

Setting Adjusters

A
B

Setting Adjusters

795

Slope Controllers
This slope controller is considerably smaller and lighter compared to
conventional slope controllers.
4-bit switching signals allow the pattern output of given levels and
acceleration/deceleration times. One-touch disconnection is supported.
The mass and the volume have been reduced to one-fifth and onefourth, respectively.

Model Number Designation

AMN

-10

-T
Type of Function

Design Number

T : Slope Controller

10

DIMENSIONS IN
MILLIMETRES (INCHES)

AMN-T-10

Terminal Board
(Refer to table below)

Specifications

Number of Output Channels


Maximum Output Range

Maximum Slope Time

AMN-T-10
9
x1

1 channel

MON .
D. S .
P O I NT

Acceleration/Deceleration
Signal Type
Setting Resolution

The level and slope setting are variable


in 0.1 % units from 0 to 99.9%

Sequence Input
Sequence Output

24 VDC (20 30 VDC)


3W

Ambient Humidity
Approx. Mass

MF G N O .

P O WE R
24V 0V
1 2

DC2 4 V
+ 4 5

G
3

OU T
SG + 6 7 8

50(1.97)

5
(.20)

Detail of Terminal Board

0 50 C (32 122 F)
90 % RH or less
0.2 kg (.44 lbs)

1. A fixed slope means that the slope endpoint time changes while
the slope gradient remains unchanged when the level is changed.
2. A fixed time means that the slope endpoint time remains
unchanged when the level is changed.
3. The same slope types as those for the multifunction slope
controller are supported. See page 789 for details.

Terminal
Number

Name

Terminal
Number

Name

1
2
3
4
5
6
7
8

Power Supply
+24V
Power Supply
0V
Frame Ground
G
Internal Power Supply +24V
Internal Power Supply
0V
Signal Ground
SG
Output Signal
+
Output Signal

9
10
11
12
13
14
15
16

Sequence Input
1
Sequence Input
2
Sequence Input
4
Sequence Input
8
Sequence Input IN COM
Sequence Output COL N.
Sequence Output ALARM
Sequence Output OUT COM

[Example Diagram]
x1
x2
x4
x8

C O.
AL .

Instructions
Since this controller incorporates a micro computer,
do subject it to undue electrical noise.

Po we r
Su p p l y

+
-

Sequence Controller

9
10
11
12
13
14
15
16
3

Setting Adjusters

Ex.
EHDFG-03

CPU
IN

D/ A

IN

8
+5V

ROM
OUT

FG

DC Power
Supply
24V

0V

2
+

Power Supply
DC24V

796

30
(1.18)

3.5(.14) Dia. Through


2 Places

Terminal Board
(Refer to table below)

Load Current: Max. 50 mA


Supply Voltage: Max. 32 V

Power Input
Ambient Temperature

S L OP E CONT ROL L E R
MO D E L A MN - T - 1 0

60(2.36)

4-bit binary code input


15 patterns
Input Current: 10 mA/24 V
Voltage Range: 10 28 V

Power Supply Voltage

DA T A

L EVEL
S L OP E

Slope-constant type:
1-9999 s/Max. Output signal
(Factory Setting, 5 s)
Time-constant type: 19999 s
(Can be set in 1 second increments)
Polygonal Line Signal: 1 Type (Factory Setting)
Curve Compensation Signal: 3 Type

Number of Preselected
Patterns

Data setting
Buttons

DA T A

I TEM

0 +5 V (Factory Preset)
0 +10 V
5 V
10 V

Item/Point/Data
Display

10 11 12 13 14 15 16
x 2 x 4 x 8 I C CO. A L. OC
S E Q. I N
S E Q. OU T

90(3.54)
115(4.53)

Model Numbers
Description

5
(.20)

AMN
Series Number

RAM
+5V
+15V
- 15V

D I S PL AY

SG

24V DC

I
SERVO VALVES
Valve Type

Maximum
Operating
Graphic Symbols Pressure
MPa
1
(PSI)

.5

Maximum Flow
10
20

50

U.S.GPM
200
500

100

Page
2

10

20 30

50

100

200 300 500

1000 2000
L / min

A B

Direct Type
High Speed
Linear Servo Valves

Two Stage Type


High Speed
Linear Servo Valves

35
(5080)

LSVG-03

35
(5080)

LSVHG-04

10

20

798

40 60

P T

A B

P T

DR

35
(5080)
31.5
(4570)
31.5
(4570)

750

LSVHG-06

900

LSVHG-06

800

1300

LSVHG-10

1500

802

Linear Servo Amplifier


31.5
(4570)

OBE Type
Linear Servo Valves

AB

PT

DR

35
(5080)
35
(5080)
31.5
(4570)

LSVHG-03EH

230

LSVHG-04EH
LSVHG-06EH
LSVHG-06EH

270
750

803

900
1300

Consult Yuken when detailed material such as dimensions figures is reqired.

797

High Speed Linear Servo Valves


High-speed linear servo valves have outstanding features of high response and exceptional contamination resistance.
These features are achieved by the compact and powerful linear motor which directly drives the spool and gives electric
feedback of the spool position. These valves have garnered an excellent reputation since their launch by Yuken in 2001.
Direct type LSVG-03 and two stage type LSVHG-04/06/10(which use the LSVG-03 as a pilot) are available.

Direct Type High Speed Linear Servo Valves


High accuracy
These valves have a low hysteresis of 0.1 % or less, achieving high accuracy.
They allow the main unit to operate with much higher repeatability.
High response characteristics
The valves provide significantly high levels of step and frequency responses,
which are typically used as measures of response characteristics; the step
response is 2 ms (0 100 %)*, and the frequency response is 450 Hz/- 90
( 25 % amplitude)*. Thus, the valves ensure that the main unit can achieve
unprecedented high response.
(*: Representative values)
Excellent vibration-proof characteristics
With a simple structure, the valves offer high vibration resistance.
Excellent contamination resistance
The valves are also featured by excellent contamination resistance since they
have a simple structure that directly connects the linear motor moving coil,
the spool, and the position sensor. Compared to conventional servo valves for
which the permissible contamination level is up to NAS 1638 class 7, the
direct type linear servo valves can accept the contamination level of up to
NAS 1638 class 10. These valves can contribute to greatly reducing the cost
of fluid management.

Graphic Symbol
AB

P T

Model Number Deignation


F-

798

LSVG

-03

-40

-R

-10

Special Seals

Series
Number

Valve
Size

Rated Flow
@P = 7 MPa
(@P = 1020 PSI)

Cable Departure
Direction

Design
Number

F
Special Seals
for Phosphate
Ester Type
Fluid (Omit if
not required).

LSVG:
Direct Type
High Speed
Linear Servo
Valves

03

4= 4
10=10
20=20
40=40
60=60

L/mi n
L/mi n
L/mi n
L/mi n
L/mi n

( 1.06
( 2.64
( 5.28
(10.57
(15.85

U.
U.
U.
U.
U.

S. GP M)
S. GP M)
S. GP M)
S. GP M)
S. GP M)

Direct Type High Speed Linear Servo Valves

(Viewed from the


linear motor side)
None:
Upper (Standard)
R: Right
L: Left

10

SERVO VALVES
Specifications
The specifications below are for use with a 48 VDC type exclusive amplifier; for use with a 24 VDC type amplifier,
see the values in parentheses { }.
Model Numbers
LSVG-03-4/10/20/40

Description
Rated Flow @P = 7 MPa (1020 PSI) (1)
Max. Operating Pressure

LSVG-03-60

4, 10, 20, 40 L/min


(1.06, 2.64, 5.28, 10.57 U. S. GPM)
35 MPa (5080 PSI)

Proof Pres. at Return Port

35 MPa (5080 PSI)

Drain Port (Y) Permissible Back Pres. (2)


Null Leakage @Ps = 14 MPa (2030 PSI)
32 mm2/s (150 SSU)
Hysteresis
Step Response (0

60 L/min
(15.85 U. S. GPM)

1.7 L/min (.45 U.S. GPM) or less


0.1 % or less

(3)

2 ms {3 ms}

3 ms {4 ms}

Gain: - 3 dB

350 Hz {300 Hz}

330 Hz {240 Hz}

Phase: - 90

450 Hz {370 Hz}

410 Hz {330 Hz}

100 %, Typical)

Frequency Response
( 25 % Amplitude,
Typical) (3)

0.05 MPa (7 PSI)

Frequency: 10 - 60 Hz, Amplitude: 4 mm (.157 in.), Acceleration: 7.8 - 282 m/s2 (25.6 to 925 ft./s2)
Frequency: 61 - 2000 Hz, Amplitude: 4 - 0.0038 mm (.157 - .00015 in.), Acceleration: 294 m/s2 (965 ft./s2)
IP 64

Vibration Proof (4)


Protection

- 15 to + 60 C (5 to 140F)

Ambient Temperature

Neutral / Zero Lap

Spool Type

7.5 mm ( .0295 inches)

0.5 mm ( .0197 inches)

Spool Stroke to Stops


Current

Linear Motor
Specification

2 A [Max. 6 A]
4.5 [at 20 C (68 F)]

Coil Resistance

Mass

5 kg (11.0 lbs.)

Applicable Servo Amplifier

AMLS-A-D*-*-10

AMLS-B-D*-*-10

Note: (1) Use the valves so that the relationship between the valve pressure difference and the flow rate, as specified below in Range of Flow Control
is met.
(2) Back pressure at the drain port (Y) should be 0.05 MPa (7 PSI) or less and not be a negative pressure.
(3) This value is measured for each valve; it may differ depending on the actual circuit.
(4) There are restrictions on the mounting position; consult Yuken for details.

Range of Flow Control


Control Method: 4-Way Valve

Control Method: 3-Way Valve

P T

P T

LSVG-03-60-

LSVG-03-60100

50

LSVG-03-40-

50

30

LSVG-03-20-

30

20
LSVG-03-1010
LSVG-03-4-

L/min

3
2
1

Controlled Flow

Controlled Flow

100

L/min

LSVG-03-40LSVG-03-20-

20

LSVG-03-10-

10
LSVG-03-45
3
2

2 3 5
10
Pressure Difference

20 35
MPa

2 3 5
10
Pressure Difference

Direct Type High Speed Linear Servo Valves

Direct Type
High Speed Linear Servo Valves

AB

20 35
MPa

799

Two Stage Type High Speed Linear Servo Valves


Two stage type linear servo valves are a type of high-flow servo valve
that has a direct type high-speed linear servo valve in its pilot stage to
drive the main spool.
These valves control the positions of the pilot and main spools with
electrical feedback, achieving high accuracy and response.

High flow
The valves consist of two stages to provide a high flow rate [Rated
flow at P = 7 MPa (1020 PSI): 750 to 1500 L/min (198 to 396
U.S.GPM)].
High accuracy
The valves have a low hysteresis of 0.1 % or less, achieving high
accuracy. They allow the main unit to operate with much higher
repeatability.
High response characteristics
The valves provide significantly high levels of step and frequency
responses, which are typically used as measures of response
characteristics; the step response is 8 ms (0 100 %), and the frequency
response is 100 Hz/- 90 ( 25 % amplitude) (Representative values
for LSVHG-10-1500). Thus, the valves ensure the achievement of
unprecedented high response.
Excellent contamination resistance
As is the case with the direct type linear servo valves, the permissible
level of fluid contamination for these valves is up to NAS 1638 class
10.

Graphic Symbols
A B

A B

P T

DR

Int. Pilot Int. Drain


A B

A B

P T

DR

P T

Int. Pilot Ext. Drain

DR

P T

DR

Ext. Pilot Int. Drain

Ext. Pilot Ext. Drain

A B

Note) The symbols above indicate


the spool types "2" and "2P".
The graphic symbol of the
spool type "40" is shown on
the right (external pilot/
internal drain type).

P T

DR

Model Number Deignation


F-

LSVHG

-06

-900

-2P

Special
Seals

Series
Number

Valve
Size

Rated Flow
@P = 7 MPa
(@P = 1020 PSI)

Spool
Type

04

750: 750 L/min


(198 U. S. GPM)

-E

Pilot
Drain
Connection Connection

-R

-10

Cable
Departure
Direction

Design
Number

2: 10 % Overlap

F:
Special Seals
for Phosphate
Ester Type
Fluid (Omit if
not required).

LSVHG:
Two Stage Type
High Speed
Linear Servo
Valves

900: 900 L/min


(238 U. S. GPM)
06
1300: 1300 L/min
(343 U. S. GPM)

40: Open Centre


A, B & T

None:
Internal
Pilot

None:
External
Pilot

2P: Zero Lap

E:
External
Pilot

T:
Internal
Pilot

1500: 1500 L/min


10
(396 U. S. GPM)

None:
Upper (Standard)

Two Stage Type High Speed Linear Servo Valves

10

10

R: Right
L: Left

(Dual Flow Gain)

800

(Viewed from
the linear
motor side)

10

SERVO VALVES
Specifications
The specifications below are for use with a DC 48 V type exclusive amplifier; for use with a DC 24 V type amplifier,
see the values in parentheses { }.
Model Numbers
Description

Max. Operating Pressure


Proof Pres.
External Drain
at Return Port
Internal Drain (1)
Drain Port (DR Port) Permissible
Back Pressure (2)

LSVHG-06-900

LSVHG-06-1300

LSVHG-10-1500

750 L/min
{198 U. S. GPM}
283 L/min
{74.8 U. S. GPM}
35 MPa
(5080 PSI)
31.5 MPa
(4570 PSI)

900 L/min
{238 U. S. GPM}
340 L/min
{89.8 U. S. GPM}
35 MPa
(5080 PSI)
35 MPa
(5080 PSI)

1300 L/min
{343 U. S. GPM}
490 L/min
{129 U. S. GPM}
31.5 MPa
(4570 PSI)
25 MPa
(3630 PSI)

1500 L/min
{396 U. S. GPM}
600 L/min
{159 U. S. GPM}
31.5 MPa
(4570 PSI)
21 MPa
(3050 PSI)

0.05 MPa (7 PSI)

Pilot Pressure (3)


Pilot Flow Rate (4)

L/min (U. S. GPM)

27 (7.1) or more
{22 (5.8)} or more

Pilot Valve
Max. Leakage
Ps = Pp = 14 MPa
(2030 PSI)
@ Visocity:
32 mm2/s
(150 SSU)

-2Main Spool
- 40 Valve Type

0.8 L/min
(.21 U. S. GPM)
1.6 L/min
(.42 U. S. GPM)
6.8 L/min
(1.80 U. S. GPM)

1 L/min
(.26 U. S. GPM)
2 L/min
(.53 U. S. GPM)
8 L/min
(2.11 U. S. GPM)

0.9 L/min
(.24 U. S. GPM)
1.8 L/min
(.48 U. S. GPM)
7 L/min
(1.85 U. S. GPM)

3 L/min
(.79 U. S. GPM)
6 L/min
(1.59 U. S. GPM)
10 L/min
(2.64 U. S. GPM)

0.1 % or less

Hysteresis
100 %, Typical) (5)

Frequency Response
( 25 % Amplitude,
Typical) (5)

8 ms {10 ms}

8 ms {10 ms}

10 ms {13 ms}

8 ms {8 ms}

Gain: - 3 dB

150 Hz {140 Hz}

160 Hz {130 Hz}

150 Hz {110 Hz}

160 Hz {150 Hz}

Phase: - 90

110 Hz {100 Hz}

105 Hz {100 Hz}

100 Hz {100 Hz}

100 Hz {100 Hz}


m/s2

Frequency: 10 - 60 Hz, Amplitude: 4 mm (.157 in.), Acceleration: 7.8 - 282


(25.6 to 925 ft./s2)
Frequency: 61 - 2000 Hz, Amplitude: 4 - 0.0038 mm (.157 - .00015 in.), Acceleration: 294 m/s2 (965 ft./s2)

Vibration Proof (6)


Protection

IP 64
- 15 to + 60 C (5 to 140F)

Ambient Temperature
5 mm
( .197 in.)
7.1 cm2
(.011 Sq. in.)

Spool Stroke to Stops


Spool End Area
Linear Motor
Specification

34 (9.0) or more
{27 (7.1)} or more

1.5 - 25 MPa
(220 - 3630 PSI)
30 (7.9) or more
{30 (7.9)} or more

1.7 L/min (.45 U.S. GPM)

- 2P -

Step Response (0

1.5 - 35 MPa
(220 - 5080 PSI)
30 (7.9) or more
{24 (6.3)} or more

Current

Applicable Servo Amplifier

7 mm
( .276 in.)
8 cm2
(.012 Sq. in.)

5 mm
( .197 in.)
8 cm2
(.012 Sq. in.)

2 A [Max. 6 A]
4.5 [at 20 C (68 F)]

Coil Resistance

Mass

5 mm
( .197 in.)
8 cm2
(.012 Sq. in.)

12 kg (26.5 lbs.)

20 kg (44.1 lbs.)

21 kg (46.3 lbs.)

54 kg (119 lbs.)

AMLS-C2-D*-*-10

AMLS-C-D*-*-10

AMLS-D-D*-*-10

AMLS-C-D*-*-10

Note: (1) Pressure at the return port should be at actual supply pressure or less.
(2) Back pressure at the drain port should be 0.05 MPa (7 PSI) or less and not be a negative pressure.
(3) Supply pressure for the pilot valve should be 1.5 to 35 MPa (220 to 5080 PSI) {1.5 to 25 MPa (220 to 3630 PSI) for LSVHG-10} and should
also be 60 % of actual supply pressure or more.
(4) The pilot flow is calculated based on 14 MPa (2030 PSI) of pilot pressure and the above step response.
(5) This value is measured for each valve based on 14 MPa (2030 PSI) of pilot pressure; it may differ depending on the actual circuit/operation
conditions.
(6) There are restrictions on the mounting position; consult Yuken for details.

Two Stage Type High Speed Linear Servo Valves

Two Stage Type


High Speed Linear Servo Valves

Rated Flow

P = 7 MPa (1020 PSI)


(4-Way Valve)
P = 0.5 MPa (73 PSI)
(Per Land)

LSVHG-04-750

801

Linear Servo Amplifier


This amplifier is used to drive LSVG/LSVHG series high speed linear servo valves. With an
optimal design for the servo valves, the amplifier can maximize the valve performance.

Specifications
Model Numbers

AMLS-*-D48-*-10

AMLS-*-D24-*-10

DC 48 V 2.4 V (200 VA or more)

DC 24 V 1.2 V (75 VA or more)

Description
Power Supply
Rated Output Current

Continuous 2 A (4 A Peak)
Continuous 2 A (3 A Peak)
Output Signal = Spool Travel Monitoring

Input / Output Signal

Voltage Signal 10 V (Ri = 100 k, RL >


= 10 k)

AMLS-*-D48/D24-A1-

Current Signal 4 - 20 mA (Ri = 200 , RL >


= 100 - 500 k)

AMLS-*-D48/D24-B1-

Current Signal 10 mA (Ri = 200 , RL >


= 100 - 500 k)

AMLS-*-D48/D24-C1-

a) Servo ON Input/Alarm Reset Input:


Photocoupler Input Voltage: + 15 VDC to + 28 V, Input Impedance: 2.2 k
b) Overcurrent Output (Curr.AL.)/Deviation Alarm Output (CRTL.AL.):
Photocoupler Output Voltage: Max. 50 VDC, Current: Max. 30 mA

Control Input / Output Signal

0 - 50 C (32 122F)

Ambient Temperature

20 - 90 %RH (No Condensation)

Ambient Humidity

1.8 kg (4.0 lbs.)

Mass

Model Number Deignation


AMLS

-A

-D48

-A1

-10

Series
Number

Applicabele Valve Type

Supply Voltage

Input Signal/Spool Travel


Monitoring

Design
Number

AMLS:
Linear Servo
Amplifier

A: LSVG-03-4/10/20/40
B: LSVG-03-60
C: LSVHG-06-900 &
LSVHG-10-1500
C2: LSVHG-04-750
D: LSVHG-06-1300

D48: 48 VDC
D24: 24 VDC

A1: Voltage Signal 10 V


B1: Current Signal 4 to 20 mA
C1: Current Signal 10 mA

10

Output Signal (Spool Travel Monitoring)

I/O Signal Characteristics

802

+10 mA 20 mA +10 V
A

0 mA 12 mA 0 V

-10 mA 4 mA -10 V
-10 V
4 mA
-10 mA

+10 V
0V
12 mA
20 mA
0 mA
+10 mA
Input Signal

Linear Servo Amplifier

SERVO VALVES

OBE (On-Board Electronics) Type Linear Servo Valves


On-board electronics type linear servo valves have been developed based on high-speed linear servo valves, but with a
focus on downsizing the pilot valve. The integration of the exclusive amplifier and the linear servo valve create a high
performance valve in a compact package which greatly improves user-friendliness.

High accurate, simple and convenient Ideal on-board electronics type linear servo valves
Convenient

Simple

Fault diagnosis is esy to conduct with the alarm indication when the command
signal and the spool position differ due to abnormality in the system.

Highly accurate hydraulic control can be


obtained only by supplying 24 V DC power
and inputting a command signal.

Colour

Description of Alarm Indicator

Green

Indication of power supply (Normal operation)

Red

Deviation alarm for the pilot vlve

Yellow

Deviation alarm for the main vlve

High Accuracy
Closed loop control by the combination of the position sensors for the polot
valve and the main valve in the compact amplifiers ensures excellent linearity,
hysteresis and stability on control.

Graphic Symbols
AB

AB

PT

DR

Int. Pilot Int. Drain

AB

PT

DR

PT

Int. Pilot Ext. Drain

AB

Y X

DR

PT

Ext. Pilot Ext. Drain


Note) The symbols above indicate
the spool types "2" and "2P".
The graphic symbol of the
spool type "40" is shown on
the right (external pilot/
internal drain type).

DR

Ext. Pilot Int. Drain


AB

PT

DR

Model Number Deignation

Special
Seals

LSVHG -06 EH
Series Valve Amp.
Number Size Type

-900

-2P

Rated Flow
@P = 7 MPa
(@P = 1020 PSI)
230:
230 L/min
(60.8 U. S. GPM)

03
F:
Special
Seals for
Phosphate
Ester Type
Fluid
(Omit if
not
required).

LSVHG:
Two Stage
Type
Linear
Servo
Valves

Spool
Type

04

06

-A

-20

Input
Signal/Spool Connector Design
Pilot
Drain
Travel
Number
Connection Connection
Type
Monitoring

2L: 2 % Overlap

(Linear Flow Gain)

270:
2: 10 % Overlap
270 L/min
(71.3 U. S. GPM)
EH:
OBE
Type

-E

40: Open Centre


750:
A, B & T
750 L/min
(198 U. S. GPM)
900:
2P: Zero Lap
900 L/min
(238 U. S. GPM)
1300:
1300 L/min
(Dual Flow Gain)
(343 U. S. GPM)

None:
Internal
Pilot

None:
External
Drain

E:
External
Pilot

T:
Internal
Drain

OBE Type Linear Servo Valves

A:
Voltage
Signal
10 V
B:
Current
Signal
4 to 20 mA
C:
Current
Signal
10 mA

20
1:
6 + PE
Pole
2:
11 + PE
Pole

OBE Type
Linear Servo Valves

F-

20

20

803

Specifications
Model Numbers
Description

LSVHG-03EH
-230-2L

LSVHG-03EH
-270-*

LSVHG-04EH
-750-*

LSVHG-06EH
-900-*

LSVHG-06EH
-1300-*

230 L/min
750 L/min
270 L/min
900 L/min
P = 7 MPa (1020 PSI)
1300 L/min
{60.8 U. S. GPM} {71.3 U. S. GPM} {198 U. S. GPM} {238 U. S. GPM} {343 U. S. GPM}
(4-Way Valve)
Rated Flow
87 L/min
283 L/min
102 L/min
340 L/min
P = 0.5 MPa (73 PSI)
490 L/min
{23 U. S. GPM} {26.9 U. S. GPM} {74.8 U. S. GPM} {89.8 U. S. GPM} {129 U. S. GPM}
(Per Land)
31.5 MPa (5)
31.5 MPa
35 MPa
35 MPa
Max. Operating Pressure
(4570 PSI)
(4570 PSI)
(5080 PSI)
(5080 PSI)
25 MPa
21 MPa (5)
35 MPa
31.5 MPa
Port "T"
External
(3630 PSI)
(5080 PSI)
(3050 PSI)
(4570 PSI)
Proof Pres.
Drain
21 MPa (5)
21 MPa
at Return
Port "Y"
(3050 PSI)
(3050 PSI)
(1)
Port
Internal
21 MPa (5)
21 MPa
Port "T" & "Y"
Drain
(3050 PSI)
(3050 PSI)
Drain Port (DR Port) Permissible
0.05 MPa (7 PSI)
Back Pressure. (2)
1.5 - 21 MPa
Pilot Pressure (3)
(220 - 3050 PSI)
Pilot Flow Rate (4) L/min (U. S. GPM)
Pilot Valve

9 (2.4) or more

20 (5.3) or more

0.8 L/min (.21 U.S. GPM)


1.6 L/min
- 2L (.42 U. S. GPM)

Max. Leakage
Ps = Pp = 14 MPa
(2030 PSI)
-2@ Visocity:
Main Spool
32 mm2/s
Valve Type
- 40 (150 SSU)

- 2P -

(6)

8 ms

7 ms

11 ms

11 ms

15 ms

Gain: - 3 dB

120 Hz

125 Hz

100 Hz

100 Hz

75 Hz

Phase: - 90

110 Hz

110 Hz

90 Hz

90 Hz

70 Hz

5 mm
( .197 in.)
8 cm2
(.012 Sq. in.)

7 mm
( .276 in.)
8 cm2
(.012 Sq. in.)

100 %, Typical)

100 m/s2
IP 65

Protection

0 to + 50 C (32 to 122 F)

Ambient Temperature
4 mm
( .157 in.)

Spool Stroke to Stops

3.5 mm
( .138 in.)

3 cm2
(.0047 Sq. in.)

Spool End Area

Electric Connection

1 L/min
0.8 L/min
0.5 L/min
0.9 L/min
(.13 U. S. GPM) (.21 U. S. GPM) (.24 U. S. GPM) (.26 U. S. GPM)
2 L/min
1 L/min
1.8 L/min
1.6 L/min
(.26 U. S. GPM) (.42 U. S. GPM) (.48 U. S. GPM) (.53 U. S. GPM)
8 L/min
5.6 L/min
7 L/min
6.8 L/min
(1.48 U. S. GPM) (1.8 U. S. GPM) (1.85 U. S. GPM) (2.11 U. S. GPM)

Vibration Proof (7)

Mass

0.1 % or less

Frequency Response
( 25 % Amplitude,
Typical) (6)

Linear Motor
Specification

23 (6.1) or more

1.2 L/min (.32 U.S. GPM)

Hysteresis
Step Response (0

22 (5.8) or more

5 mm
( .197 in.)
7 cm2
(.010 Sq. in.)
Max. 2.1 A

Current

9.6 [at 20 C (68 F)]

Coil Resistance
8.5 kg (18.7 lbs.)

14 kg (30.9 lbs.)

20 kg (44.1 lbs.) 20 kg (44.1 lbs.)

6 + PE / 11 + PE Connector

Note: (1) Pressure at the return port should be at actual supply pressure or less.
(2) Back pressure at the drain port should be 0.05 MPa (7 PSI) or less and not be a negative pressure.
(3) Supply pressure for the pilot valve should be 1.5 to 21 MPa (220 to 3050 PSI) and should also be 60 % of actual supply pressure or more.
(4) The pilot flow is calculated based on 14 MPa (2030 PSI) of pilot pressure and the above step response.
(5) To use the external pilot types with supply pressure of 21 MPa (3050 PSI) or more, pressure at the port T/Y should be 7 MPa (1020 PSI) or
less.
(6) This value is measured for each valve based on 14 MPa (2030 PSI) of pilot pressure; it may differ depending on the actual circuit/operation
conditions.
(7) There are restrictions on the mounting position; refer to the instructions for use.

804

OBE Type Linear Servo Valves

J
ACTUATORS
Hydraulic Cylinders
Nominal Pressure
MPa (PSI)

Cylinder Type

Standard Type

Switch Set Type

Cylinder Bore
mm (Inches)

CJT-35

3.5 ( 510)

32 - 160 ( 1.26 - 6.30)

CJT-70

7 ( 1020)

32 - 250 ( 1.26 - 9.84)

CJT-140

14 (2030)

32 - 250 ( 1.26 - 9.84)

CJT-210

21 (3050)

40 - 160 ( 1.57 - 6.30)

CJT-35L

3.5 ( 510)

32 - 80 ( 1.26 - 3.15)

CJT-70L

7 ( 1020)

32 - 125 ( 1.26 - 4.92)

CJT-140L

14 (2030)

32 - 125 ( 1.26 - 4.92)

Page

806

805

"CJT" Series Hydraulic Cylinders


YUKEN's "CJT" Series Hydraulic Cylinders are provided with
many mounting types so that they can be used for wide use of
general purpose industrial machines such as machine tools.
Moreover, Switch-Set "CJT" Series Hydraulic Cylinders with a
proximity switch which facilitates detecting a position with a slide
proximity switch on the cylinder body is also available.

Various mounting types.


Excellent ability in low speed and high-precision operation.
Gentle stop characteristics obtained with a smooth cushion effect.

Specifications
Description
Cylinder Bore
Nominal Pressure
Min. Operating
Pressure
Operating
Speed
Max. Stroke 2

3.5 (510)

Switch Set Type


Standard Type
CJT70
CJT140
CJT210
CJT35L
CJT70L
Refer to the "Cylinder Bore Selection Chart"
7 (1020)
14 (2030)
21 (3050)
3.5 (510)
7 (1020)

Less than
0.1 (14.5)

Less than
0.3 (43.5)

CJT35
mm (In.)
MPa (PSI)
MPa (PSI)

8 - 400 1
(.31 - 15.7)
2000 (78.7)

8 - 300
(.31 - 11.8)
1800 (70.9)

mm/s (In./s)
mm (In.)

Less than
0.3 (43.5)

Less than
0.3 (43.5)

Less than
0.1 (14.5)

8 - 300
(.31 - 11.8)

8 - 300
(.31 - 11.8)
1600 (63.0)

Less than
0.3 (43.5)

CJT140L
14 (2030)
Less than
0.3 (43.5)

8 - 400 1
(.31 - 15.7)
2000 (78.7)

1. Max. Operating Speed is varied according to the Cylinder Bore.


2. Max. Stroke may be varied according to the Cylinder Bore. It also may be limited to lower value according to buckling strength.
For details, consult Yuken.

Cylinder Bore Selection Chart


Standard Type
Cylinder
Bore
mm(ln.)

CJT 35

CJT 70

CJT 140

Switch Set Type


CJT 210

CJT 35L

CJT 70L CJT 140L

32 (1.26)
40 (1.57)
50 (1.97)
63 (2.48)
80 (3.15)
100 (3.94)
125 (4.92)
140 (5.51)
150 (5.91)
160 (6.30)
180 (7.09)
200 (7.87)
220 (8.66)
250 (9.84)
The mark

Graphic Symbols

Std. Type

in above chart show selectable Cylinder Bore.

Consult Yuken when detailed material such as dimensions figures is required.

806

Hydraulic Cylinders

Switch Set Type

ACTUATORS
Model Number Designation
Standard Type
(Ex.) CJT70 - LA 32 C 100 B - A B D -

- 20
Options
(Consult YUKEN when options is required.)

Max. Operating Pres.


35: 3.5 MPa (510 PSI)
70: 7 MPa (1020 PSI)
140: 14 MPa (2030 PSI)
210: 21 MPa (3050 PSI)
Mounting
(Refer to the following page)

Air Vent Position


D: Left
Cushion Valve Position
B: Right
N: No Cushion Valve

Cylinder Bore (mm)

Port Position
A: Upward

Rod Type
A: Ultra Heavy Duty Type (CJT 70/140)
B: Heavy Duty Type (CJT70/140/210)
C: Standard Type (CJT70/140)
S: Special Type (CJT35)

Rod Side

Location of Cushion
B: Both Sides
R: Rod Side
H: Head Side
N: No Cushion

Head Side

B
C

Stroke (mm)

Switch Set Type


Composition of basic model code is the same as of the above mentioned standard type. However the following
underlined marks shall be added.
(Ex.) CJT70L - LA32C100B - ABD -

X1 2 - 20
Number of Switch
1: 1 Pc.
2: 2 Pcs.
3: 3 Pcs.
Type of Switch (Refer to Table below)
X1, Y1: Lead Wire, 1.5m (4.9 ft.)
X5, Y5: Lead Wire, 5m (16.4 ft.)
XA, XB: Plug-in Connector

Switch Set Type

Options
(Consult Yuken when options is required.)

J
Specification of Switch
Load Current
Range

Maximum
Switching
Capacity

XA (Plug-in Connector)
XB (Plug-in Connector)

5- 120 V AC
5- 30 V DC
5- 120 V AC
5- 30 V DC

5- 20 mA (AC)
5- 40 mA (DC)
5- 20 mA (AC)
5- 40 mA (DC)

2 VA (AC)
1.5 W (DC)
2 VA (AC)
1.5 W (DC)

Y1, Y5 (Lead Wire)

5- 30 V DC

5- 40 mA (DC)

X1, X5 (Lead Wire)


Contact
Switch
Contactless
Switch

Hydraulic Cylinders

Allowable
Length
of Wire
10 m (AC)
100 m (DC)
10 m
100 m
10 m

Indication Light

Light Emitting Diode


(Red colour lights when
switch is "ON".)

CJT Series
Hydraulic Cylinders

Load Voltage
Range

Switch Type

807

LA

Foot Mounting Side Lugs

LB

Foot Mounting Side End Angles

Illustration of Mounting Type

FA
FE

Rod Rectangular Flange

FY
FB
Head Rectangular Flange
FF

FC

Rod Square Flange

FD

Head Square Flange

CA

Cap Detachable Eye

CB

Cap Detachable Clevis

TA

Rod Trunnion

TC

Intermediate Trunnion

SD

Basic Type

The mark

808

in above chart show selectable Mounting Types.

Hydraulic Cylinders

CJT210

Name

Symbol

CJT35
CJT35L
CJT70
CJT70L
CJT140
CJT140L

Mounting

Standard Hydraulic Power Units


Power Packages
Energy-Saving Hydraulic Units and Controllers
Energy-Saving Control System for
Hydraulic Units
(Energy-Saving Controller)

Equipped with the variable


displacement vane pump
<YM-e Pack>

Equipped with the variable


displacement piston pump
<YA-e Pack>

Page 811

Page 812

Page 813

Standard Hydraulic Power Units

AC Servo Motor Driven


Hydraulic Pump Control System

Space-Saving & Low Noise


<YF Pack>

Low Noise & Small Type


<YP Pack>

Intelligent Hydraulic
Servo Drive Pack

Page 814

Page 815

Page 816
809

Energy-Saving Hydraulic Units and Controllers


Substantial energy saving of hydraulic units has been achieved by the inverter drive.
Hydraulic units equipped with variable displacement
pumps feature greater energy-saving than those with
fixed displacement pumps. Yukens energy-saving
hydraulic units and controllers utilize rotational
frequency control with an inverter. This innovative
configuration solves the problem of efficiency losses
suffered by induction motors operating at light loads
and ensures significant energy savings.

Efficiency Characteristics
of Induction Motor
At Rated Output: Maximum
Efficiency
At Light-load: Significant
Efficiency loss

Rotational frequency control is effective for reducing power loss.

Energy-saving control system for hydraulic units (Energy


saving controller)
For modification of existing hydraulic units to energy-saving
type
Equipped with the variable displacement vane pump
<YM-e Pack>
Equipped with the variable displacement piston pump
<YA-e Pack>

Example of reduction of power consumption


with rotational frequency control
Combination of the A37 piston pump and
7.5 kW (10 HP) motor
kW
HP 2.5
3

Power Consumption

Extensive energy saving is possible by detecting a load pressure


with the pressure sensor and keeping the motor rotation at the
optimum level required for pressure holding. Based on the
concept above, the following three different types of inverterdriven system and packages have been developed.

60 Hz (1800 r/min)

2.0
30 Hz (900 r/min)

2
1.0
1

10 Hz (300 r/min)
0

0
0
0

10
1000

15
2000

20

25 MPa

3000 3500 PSI

Full Cut-Off Pressure

Features of YUKEN energy-saving units / controllers


Extremely easy operation and maintenance
Adjustment and maintenance works are very easy as basically the conventional power unit is used.
Significant reduction of power consumption
With rotational frequency control, more than 40% of power consumption at pressure holding is possible compared to
conventional hydraulic units.
Low Noise
Especially the noise level at the full-cutoff is reduced.
Discharge volume can be set to a certain volume at 50/60 Hz.
Regardless the power supply frequency, the rotation speed at the maximum discharge volume can be set by the inverter
within the range from 1500 to 1800 r/min.
Continuous operation is possible even at breakdown of the pressure sensor or the inverter.
Operation at a certain rotation speed is possible even without receiving a signal from the pressure sensor due to
breaking of wire or malfunction of the pressure sensor. Incase of malfunction of the inverter itself, the same operation
mentioned above is possible by reconnecting of the primary power supply to the electric motor.

810

Energy-Saving Hydraulic Power Units and Controllers

Hydraulic Power Units

Energy-Saving Control System for Hydraulic Units (Energy-Saving Controller)


Energy-saving effect can be obtained by adding the controller, the
pressure sensor, and the inverter to an existing unit and carrying out
simple adjustment.

System Configuration
Controller for setting rotational
frequency of inverter

AMC-IV-2-10

Inverter

Pressure
Sensor

The following five monitoring figures can be indicated


1 Input voltage or pressure for Pressure sensor
2 Inverter output
3 Simple arithmetic figure for Power (kW)
4 Sequence input code
5 Alarm output code

Existing Hydraulic Power Unit


Applicable Induction Motor : 0.75 to 7.5 kW (1 to 10 HP)
Applicable Pump : Variable Displacement Vane / Piston Pump

Specifications
Output Voltage
for
Inverter

Model

AMC-IV-2-10

Input Voltage
for
Pressure Sensor

Select one of the following voltage


(0 to +5 V, +1 to +5 V, +0.5 to 4.5 V)

Power Supply
for
Pressure Sensor

Voltage
for
Power Source

Power
Consumption

Ambient
Temperature

+5 V

AC 100/200 V

Less than 6 VA

0 to 50C
(32 to 112F)

Example of Reduction Rate of Power Consumption


(Machining line for auto parts)
HP
8.0

kW
6.0
One Cycle Time = 42.4 s
B 1 = 1 3 .0 s

4.0

A = 22.5 s

With Controller
Electric motor can be stopped
if necessary.

B2 =6.9 s

Without Controller
4.0

3.0

2.0
2.0
1.0
0.0

0.0

20

10

30

40

50

Time (s)
Average of Power Consumption
Symbol

Status
Without Controller

With Controller

Reduction Rate

Standby

1.80 kW (2.41 HP)

1.47 kW (1.97 HP)

Approx. 18%

B1 + B2

Actual Work

2.01 kW (2.70 HP)

1.69 kW (2.27 HP)

Approx. 16%

Energy - Saving Controller

Power Consumption

5.0
6.0

Consult Yuken when detailed material such as dimensions figures is required.

Energy-Saving Hydraulic Power Units and Controllers

811

Energy-Saving Hydraulic Units Equipped with Vane Pump <YM-e Pack>


Energy-saving unit equipped with the high performance variable
displacement vane pump.

Specifications
Mass
(Does not included
hydraulic fluid)
kg (lbs.)

Max. Operating Setting Range of Rotation


Speed at Max. Discharge
Pressure
r/min
MPa (PSI)
3.5 (510)
EYM8A2 30
7.0 (1020)
EYM8B2 30
1500 1800
3.5 (510)
EYM16A2 30
7.0 (1020)
EYM16A2 30
Model Numbers

*
*
*
*

0.75 kW: 43 (94.8)


1.5 kW: 49 (108)
2.2 kW: 56 (123)

Model Number Designation


8

Geometric Displacement

Series Number

Pressure Adj. Range


A: 1.753.5 MPa
(255510 PSI)
B: 3.57.0 MPa
(5101020 PSI)

8: 8.6 cm3/rev
(.525 cu.in./rev)

EYM: Compact
Energy-Saving
Hydraulic Unit
YM-e Pack

Standard <YM Pack>


Power Consumption

Power Consumption

0.6
0.5

0.6

Reduction

0.4
0.4

Reduction Rate

0.6

Reduction Rate

0.32 kW
(0.43 HP)

0.4
0.4

0.0

80%

0.15 kW
(0.2 HP)

1.0

0.81 kW
(1.09 HP)

Reduction Rate

1.2

51%

0.8
0.8

0.53 kW
(0.71 HP)

0.6

Reduction Rate

72%

0.4

0.23 kW
(0.31 HP)

0.4

0
Entire machine

1.09 kW
(1.46 HP)

0.2

Energy-Saving
<YM-e Pack>

Power Consumption per Cycle

HP
1.6 1.2

64%

0.8

0.2

0.0

1.5: 1.5 kW (2 HP) 4P


2.2: 2.2 kW (3 HP) 4P

0.75 kW
(1.0 HP)

0.8

0.2

0.1

30

0.75: 0.75 kW (1 HP) 4P


1.5: 1.5 kW (2 HP) 4P

0.9 kW
(1.2 HP)

1.2

0.3

0.2

0.75: 0.75 kW (1 HP) 4P


1.5: 1.5 kW (2 HP) 4P

Power Consumption during Standby

1.0

0.8

Design Number

Example of Power Consumption of Grinding Machine


HP kW
1.6 1.2

0.7

-30

Electric Motor

2: 20 L
(5.3 Gal.)

B: 3.57.0 MPa
(5101020 PSI)

HP kW
1.2 0.9
1.0

0.75

2: 20 L
(5.3 Gal.)

A: 1.753.5 MPa
(255510 PSI)

16: 15.6 cm3/rev


(.952 cu.in./rev)

Power Consumption at Full Cut-Off Pressure


0.8

2
Reservoir
Capacity

Power Consumption

EYM

Hydraulic Unit Only

Entire machine

Hydraulic Unit Only

Conventional System YM-e Pack (E-YM16)

200

400
600
800
Full Cut-Off Pressure

7 MPa
1000 PSI

Noise Characteristics (Example) [Measurement Point: 1 m (3.3 ft.) horizontally away] Characteristics of Oil Temperature Increase in
the Reservoir (At 700 r/min)
E-YM8-B-2-1.5

E-YM8-A-2-0.75

75

70
65
60
55

0
0

2
200

100

300

3
400

3.5 MPa

F
28

70
65

24

60
55

0
0

500 PSI

200

400

1000 PSI

800

600

7 MPa

E-YM16-B-2-2.2

E-YM16-A-2-1.5
75

75

Noise level dB(A)

Noise level dB(A)

Pressure

Pressure

70
65
60
55

0
0

100

2
200

300

3
400

3.5 MPa
500 PSI

70

Temperature Rise

Noise level dB(A)

Noise level dB(A)

75

20

C
16
14
E-YM8/16-A
12
E-YM8/16-B
10

16
8
12
8

6
4

65
60
55

0
0

200

Pressure

3
400

4
600

6
800

7 MPa

0
0

1000 PSI

2
200

3
400

Pressure

Consult Yuken when detailed material such as dimensions figures is required.


Energy-Saving Hydraulic Power Units and Controllers

600

Full Cut-Off Pressure

At Full Flow (1800 r/min)


At Full Flow (1500 r/min)
At Full Cut-Off (700 r/min)

812

6
800

7 MPa
1000 PSI

Hydraulic Power Units

Energy-Saving Hydraulic Units Equipped with Piston Pump <YA-e Pack>


Energy-saving units equipped with the high efficiency, high performance AR/A series variable displacement piston
pumps.

Specifications
Max. Operating Reservoir Capacity
Pressure
L (Gal.)
MPa (PSI)
7 (1020)
EYA10B6 41
60 (15.9)
16 (2320)
EYA10C6 41
100 (26.4)
16 (2320)
EYA10C10 41
60 (15.9)
7 (1020)
EYA16B6 41
100 (26.4)
7 (1020)
EYA16B10 41
60 (15.9)
16 (2320)
EYA16C6 41
100 (26.4)
16 (2320)
EYA16C10 41
60 (15.9)
7 (1020)
EYA22B6 41
7 (1020)
EYA22B10 41
100 (26.4)
16 (2320)
EYA22C10 41
100 (26.4)
7 (1020)
EYA37B103.741
160 (26.4)
7 (1020)
EYA37B16 41
Model Numbers

Setting Range of Rotation


Speed at Max. Discharge
r/min

*
*
*
*
*
*
*
*
*
*

1500 1800

Model Number Designation


10

Series Number

Geometric Displacement

Pressure Adj. Range


B: 1.2 7 MPa
(1701020 PSI)

10: 10.0 cm /rev


(.610 cu.in./rev)

EYA: Energy-Saving
Hydraulic Unit
YA-e Pack

C: 2.0 16 MPa
(2902320 PSI)
B: 1.2 7 MPa
(1701020 PSI)

16: 15.8 cm /rev


(.964 cu.in./rev)

C: 2.016 MPa
(2902320 PSI)
B: 1.2 7 MPa
(1701020 PSI)

22: 22.2 cm3/rev


(1.355 cu.in./rev)

C: 2.0 16 MPa
(2902320 PSI)

37: 36.9 cm3/rev


(2.25 cu.in./rev)

B: 1.2 7 MPa
(1701020 PSI)

Power Consumption at Full Cut-Off Pressure

1.2
0.8
0.4
0.0

0
0

6: 60 L (15.9 Gal.)

2.2: 2.2kW (3 HP) 4P


3.7: 3.7kW (5 HP) 4P
2.2: 2.2kW (3 HP) 4P
6: 60 L (15.9 Gal.)
3.7:3.7kW (5 HP) 4P
10: 100 L (26.4 Gal.) 2.2: 2.2kW (3 HP) 4P
3.7: 3.7kW (5 HP) 4P
10: 100 L (26.4 Gal.) 5.5: 5.5kW (7.4 HP) 4P
7.5: 7.5kW (10 HP) 4P
2.2: 2.2kW (3 HP) 4P
6: 60 L (15.9 Gal.)
10: 100 L (26.4 Gal.) 3.7: 3.7kW (5 HP) 4P
5.5: 5.5kW (7.4 HP) 4P
10: 100 L (26.4 Gal.)
7.5: 7.5kW (10 HP) 4P
10: 100 L (26.4 Gal.) 3.7: 3.7kW (5 HP) 4P
5.5: 5.5kW (7.4 HP) 4P
16: 160 L (42.3 Gal.)
7.5: 7.5kW (10 HP) 4P
10: 100 L (26.4 Gal.)

5
500

10

15

1000
1500
2000
Full Cut-Off Pressure

20 MPa
2500

PSI

75

65

55

45

8
1000

Design Number

2.2: 2.2kW (3 HP) 4P

Temperature Rise

2.0

41

Electric Motor

Noise Characteristics

Noise Level dB(A)

Power Consumption

1.8

2.2

[Full Cut-Off, 1 m (3.3 ft.) horizontally away]

HP kW
3.0 2.0

1.0

6
Reservoir
Capacity

10

12

14

1500
2000
Full Cut-Off Pressure

F C
60 35
30
50
25
40
20
30
15
20 10
10

0
0

16 MPa
2320 PSI

41

Characteristics of Oil Temperature


Increase in the Reservoir

5
500

10

15

1000 1500 2000


Full Cut-Off Pressure

: Standard Type <YA37, 3.7kW, 1800 r/min>


: Energy-Saving Type <E-YA37, 3.7kW, 300 r/min>

K
20
MPa

2500 PSI

YA-e Pack

EYA

Consult Yuken when detailed material such as dimensions figures is required.


Energy-Saving Hydraulic Power Units and Controllers

813

Space-Saving & Low Noise Type Hydraulic Power Units <YF Pack>
The Keywords are Cubic Structure

Graphic Symbol

YF PACK are cubic integrated construction of Piston


Pump, Electric Motor and Reservoir etc. Each function
module linked directly together has allowed us to realize
our pipeless concept which means no oil leakage.

Dr

Energy-Saving & Low Oil Temperature Rise


YF PACK save 10% of their energy consumption compared
to YP pack. Improving cooling capacity reduced thermal
radiation. Machines, in which YF PACK can be built, are
free from heat distortion.
Temperature Rise
Model Number: YF16-B-1-2.2-H-20
Frequency: 50 Hz
Pressure: Full-cut off at 7 MPa (1020 PSI), Continuous

Temperature

Smaller size and lighter weight of our unique cubic structure


make YF PACK easy to build in various machines.
Volume Reduced 50 % (Compared to YP Pack)
Mass Reduced 30 % (Compared to YP Pack)

Suction Oil Temperature

30
80
70

Options
You may have 10 options choosing various accessories: -size
005/01 base blocks (one station three stations), thermosensor, pressure switch etc.
Set up Space Halved (compared to YP pack)

C
F 40
100
90

M
O

Room Temperature

20

YP Pack

60
50

484
(19.06)

10

20

40

60

80

100 120 140 160 180


294.5
(11.59)

Time min

Noise Level 53 dB (A) & Low Vibration


We made the best of our hydraulic technology to take low
noise and vibration. YUKEN has achieved noise level 53
dB (A).
Noise Level

Noise Level dB(A)

Model Number: YF16 - C - 1 - 1.5 - H - 20


One metre (3.3 ft.) horizontally away from YF Pack (average
of five directions)
Viscosity: 32 mm2/s (150 SSU) [ISO VG 32 Oils, 40 C (104 F)]
Frequency: 50 Hz (1500 r/min)

YF Pack

Model Number Designation


YF10 - B - 1 - 1.5 - H - - - 20

65
60
Full Flow

55

Full Cut-Off
50
45

500

8
1000

16 MPa

12
1500

2000

PSI

Pressure

1 2 3 4
56 7
8
1 Geometric Displacement
2 Pressure Adjustment Range
Refer to Specifications
3 Reservoir Capacity
4 Electric Motor
5 Base Block Size5:005, 1:01
None: Without
6 No. of Base Block Stations
Base Block
1: 1 Station, 2: 2 Stations, 3: 3 Stations
7 Options
M: Magnet Filter, L: Level Sensor
Omit of not
P: Pressure Sensor, T: Thermo Sensor
Required
8 Design Standards
None: Japanese Standard JIS
950: N. American Design Standard

Specifications
Geometric
Displacement
cm3/rev (cu.in.3/rev)

Model Numbers
YF10B10.75H20
YF10B11.5H20
YF10C11.5H20
YF16B11.5H20
YF16B12.2H20
YF16B2U2.2H20
YF16B2S2.2H20
YF16C11.5H20
YF16C12.2H20
YF16C2U2.2H20
YF16C2S2.2H20

10.0 (.610)

Pressure
Adjustment Range
MPa (PSI)
1.2 7 (1701020)
1.2 7 (1701020)
2.016 (2902320)

Reservoir
Capacity
L (Gal.)
10 (2.6)

10 (2.6)
15.8 (.964)

1.2 7 (1701020)
20 (5.3)

15.8 (.964)

1.216 (1702320)

10 (2.6)
20 (5.3)

Electric Motor (4 Poles),


200 V AC (50 Hz)
200/220 V AC (60 Hz)
0.75 kW (1 HP)
1.5 kW (2 HP)
1.5 kW (2 HP)
1.5 kW (2 HP)
2.2 kW (3 HP)
2.2 kW (3 HP)
2.2 kW (3 HP)
1.5 kW (2 HP)
2.2 kW (3 HP)
2.2 kW (3 HP)
2.2 kW (3 HP)

Consult Yuken when detailed material such as dimensions figures is required.


814

YF Pack

Approx. Mass
kg (lbs.)
44 ( 97)
49 (108)
49 (108)
49 (108)
51 (112)
57 (126)
57 (126)
49 (108)
51 (112)
57 (126)
57 (126)

Hydraulic Power Units

Low Noise & Small Type Hydraulic Power Unit <YP Pack>
Quiet-Low Vibration

Equipped with low-noise PAL pump and drain cooler. Also, low noise
and vibration levels have been achieved by effectively arraying the
components to control vibration.
Noise Level

Model Number: YP16-C-2-2.2-22


One metre (3.3 ft.) horizontally away from YP Pack

Noise Level dB(A)

70

60 Hz

60
50
50 Hz
40

500

8
1000

1500

Graphic Symbol

16 MPa

12

PSI

2000

T1

T2

Full Cut-Off Pressure

Compact
YP pack is well designed to be compact by uprighting the PAL pump
and reducing the reservoir size with added drain cooler. It saves floor
space for installation.

M
O

Low Fluid Temperature Rise


Standard equipment, built-in drain cooler and radiator fins, reduce the
fluid temperature rise ratio. Good solution for heat distortion.
Temperature Rise
Model Number: YP16-B-1-2.2-20
Frequency: 50 Hz
Pressure: Full-cut off at 7 MPa (1020 PSI), Continuous

F
140

C
60

120

50

100

40

Temperature

60

30
20
Room Temperature
10

40
32

0
0

30

60

90

120

150

180

2 3

1 Geometric Displacement
(Refer to Specifications)
2 Pressure Adjustment Range
B: 1.2 7 MPa (170 1020 PSI)
C: 1.2 16 MPa (170 2320 PSI)
YP10 Only
C: 2.0 16 MPa (290 2320 PSI)
3 Reservoir Capacity
(Refer to Specifications)
4 Electric Motor
(Refer to Specifications)

Oil Temperature in the Reservoir

80

Model Number Designation


YP10 - B - 1 - 1.5 - 22

210

Time min

Line Up
YP packs offer nine different models in variety. Eight kinds of optional
YP pack are available such as YP pack with control circuit consists of
modular & solenoid operated directional valve.

Model Numbers
YP10B10.7522
YP1011.522
YP1611.522
YP1612.222
YP1622.222
YP2222.222
YP2233.722
YP3733.722
YP3735.522

Geometric
Displacement
cm3/rev (cu.in.3/rev)

Pressure
Adjustment Range
MPa (PSI)

Reservoir
Capacity
L (Gal.)

10.0 (.610)

Refer to Model
Number Designation

10 (2.6)

15.8 (.964)

Refer to Model
Number Designation

10 (2.6)

22.2 (1.355)

Refer to Model
Number Designation

36.9 (2.25)

Refer to Model
Number Designation

20 (5.3)
20 (5.3)
30 (7.9)
30 (7.9)

Electric Motor (4 Poles),


200 V AC (50 Hz)
200/220 V AC (60 Hz)

Approx. Mass
kg (lbs.)

0.75 kW (1 HP)
1.5 kW (2 HP)
1.5 kW (2 HP)
2.2 kW (3 HP)
2.2 kW (3 HP)
2.2 kW (3 HP)
3.7 kW (5 HP)
3.7 kW (5 HP)
5.5 kW (7.4 HP)

58 (128)
68 (150)
68 (150)
78 (172)
78 (172)
78 (172)
105 (234)
145 (320)
145 (320)

YP Pack

Specifications

Consult Yuken when detailed material such as dimensions figures is required.


YP Pack

815

AC Servo Motor Driven Hydraulic Pump Control System

Intelligent Hydraulic Servo Drive Pack


The IH (intelligent hydraulic) servo drive pack is a compact energy-saving and
low-noise hydraulic device which is combined as one with the AC servo motor,
piston pump, reservoir and hydraulic control circuit. This combination can control
the number of revolutions of the servo motor and adjust the discharge and pressure
of the pump. This device can be combined with the sensor equipped cylinder
and dedicated controller to facilitate the configuration of a position, speed and
pressure control system.

Energy Saving
The operation at the number of revolutions meeting the machine requirements (flow rate and pressure) reduces useless
power losses and provides energy savings.

Low Noise
During pressure control, the pump rotation compensating for the internal leakage of oil pressure provides low
revolutions with almost no noise.
During flow control, the number of revolutions meeting the machine requirements ensures lower noise generation than
conventional devices.

Compactness
A substantial reduction in heat generation enables the operation with a minimum amount of fluid oil for cylinder
operation in addition something extra oil. This results in a combination of the servo motor, piston pump, reservoir and
hydraulic control circuit in one, providing energy savings.
Incorporation into an integral part of the machine is also possible.

Digital Control
Software control of the dedicated controller allows a system to have a great deal of versatility because of making use of
a CPU. Digital control parameter setting facilitates to operate the system and its maintenance, furthermore the analog
input/output ports provide as standard for user interface.

Specifications
Model Numbers
YSD109
YSD113
YSD218
YSD229
YSD244
YSD355
YSD375

Geometric
Displacement of Pump
cm3/rev (cu. in./rev)
6 (.366)
10 (.610)
6 (.366)
10 (.610)
16 (.976)
10 (.610)
16 (.976)
30 (1.831)

Maximum
Shaft Speed
r/min
2000
Note)
It may vary according to
AC servo motor output
and operating pressure.

Thrust Output
and
Cylinder bore

Reservoir
Capacity
cm3 (cu. in.)

Oil Level
Variations
cm3 (cu. in.)

20 30 kN (45 67.4 lbs.)


Cyl. Bore 63 mm (2.48 in.)

2500 (152.6)

1500 (91.5)

50 60 kN (112 135 lbs.)


Cyl. Bore 80 mm (3.15 in.)

4200 (256.3)

2500 (152.6)

100 kN (225 lbs.)


Cyl. Bore 100 mm (3.94 in.)

5800 (353.9)

3500 (213.6)

AC Servo Motor Output and Operating Pressure (for reference)


Continuous Operating

AC Servo Motor

Short Time Operating

Geometric
Max. Operating Pres.
Displacement
MPa (PSI)
Output
Rated Torque
Model Numbers
cm3/rev
3.5
7.0
10.5
14.0
17.5
21.0
kW (HP)
Nm (in. lbs.)
(cu. in./rev)
(510)
(1020) (1525) (2030) (2540) (3.50)
6 (.366)
0.85 (1.14)
5.39 (44.7)
YSD109
10 (.610)
6 (.366)
1.3 (1.74)
8.34 (73.8)
YSD113
10 (.610)
6 (.366)
1.8 (2.4)
11.5 (101.8)
YSD218
10 (.610)
16 (.976)
10 (.610)
2.9 (3.9)
18.6 (165)
YSD229
16 (.976)
10 (.610)
4.4 (5.9)
28.4 (251)
YSD244
16 (.976)
16 (.976)
5.5 (7.4)
35 (310)
YSD355
30 (1.831)
16 (.976)
7.5 (10.1)
48 (425)
YSD375
30 (1.831)
Note: The above table is guidance for model selection. It is required to take operating condition of hydraulic power unit such as cycle time in consideration
when selecting the AC servo motor. Please contact us for more details.

816

Intelligent Hydraulic Servo Drive Pack

Hydraulic Power Units


Model Number Designation
YSD3

Series
No.

YSD1

YSD2

YSD3

-F

Mtg.
Type

- 55

Servo Motor
Output

Direction of
Servo Motor
Connection

55

Servo Pack

- 16

-H

Relief
Geometric
Location
Valve
Displacement Setting Location
of
of
of Pump
CounterPres.
Pressure balance
Sensor
cm3/rev
Valve
MPa
(cu. in./rev) (PSI)

N1: Without
Servo
Motor
(for 0.85 kW)
N: Without
B: 9.5
N2: Without
Servo
(1380)
Servo
Pack
6: 6 (.366)
Motor
09: 0.85 kW 10: 10 (.610)
C: 18.5
(for 1.3 kW)
(1.14 HP)
(2680)
09: 0.85 kW
13: 1.3 kW
(Viewed
from
(1.14 HP)
(1.74 HP)
the
Motor
13: 1.3 kW
H: Head
End)
(1.74 HP)
Side
A: Upwards N: Without
N: Without
F:
R: Rod
Servo
Servo
Flange
B: Downwards
Side
Pack
Motor
Mtg.
18: 1.8 kW
18: 1.8 kW
6: 6 (.366)
R: Right
B: Both
(2.4 HP) 10: 10 (.610)
(2.4 HP)
Sides
29: 2.9 kW 16: 16 (.976)
29: 2.9 kW
B:
L: Left
(3.9 HP)
(3.9 HP)
Foot
B: 9.5
44: 4.4 kW
44: 4.4 kW
Mtg.
(1380) None:
(5.9 HP)
(5.9 HP)
None:
Without
Without
C: 18.5 pressure
Servo
(2680) Sensor
Motor
N: Without
N: Without
Servo
H: 23.5
Servo
Pack
(3410)
Motor
10: 10 (.610)
55: 5.5 kW
55: 5.5 kW
16: 16 (.976)
(7.4 HP)
(7.4 HP)
30: 30 (1.831)
75: 7.5 kW
75: 7.5 kW
(10.1 HP)
(10.1 HP)

Setting
Pres. of
Head Side
Counterbalance
Valve

Setting
Pres. of
Rod Side
Counterbalance
Valve

MPa
(PSI)

MPa
(PSI)

-B

- 20

Location
Design Design
of
Shut-off Number Std.
Valve

10

B: * - 7
B: * - 7
(* - 1020)
(* - 1020)
None:
Without
Head Side
CounterR: Rod
balance
Side
Valve
B: Both N: * - 1.8
(* - 260)
Sides
A: 1.8 - 3.5
(260 - 510)
None:
B: 3.5 - 7
Without
(510 - 1020)
Counterbalance None:
Without
Valve
Head Side
Counterbalance
Valve
H: Head
Side

None:
Without
Rod Side
Counterbalance
Valve
N: * - 1.8
(* - 260)
A: 1.8 - 3.5
(260 - 510)
B: 3.5 - 7
(510 - 1020)
None:
Without
Rod Side
Counterbalance
Valve

H: Head
Side

20

Refer
to

R: Rod
Side
B: Both
Sides
None:
Without
Shut-off
Valve

20

. Design Standards: None ........... Japanese Standard "JIS"


80 ................ European Design Standard
950 .............. N. American Design Standard

Structure

System Configuration

The IH Servo Drive Pack pump is a bidirectional revolution


piston pump which offers high performance in a wide range
of very low to high revolutions. The hydraulic control
circuit simply consists of safety valves and self priming
valve, without a control valve in the pump discharge line
and the series line between cylinders. The reservoir is made
compact by using space around the pump. With the oil
supply port of hydraulic fluid doubling as an air breather
and the side-mounted oil level gauge, the pump is well
equipped as a hydraulic driving force.

Input Signal Analogue 0 +5 V etc.

Applicable
Driver for AC
Servo Motor

Monitor Output Analogue 5 V etc.


Sequence I/O

K
Cylinder with
Stroke Sensor

Piston Pump Ass'y

YSD

Request us for
your custom-made.
AC Servo Motor
Coupling

Swash Plate

Intelligent Hydraulic
Servo Drive Pack

Filling Port Air Breather


Oil Reservoir

IH Controller
SK 1114 -10

Consult Yuken when detailed material such as dimensions figures is required.


Intelligent Hydraulic Servo Drive Pack

817

L
ACCESSORIES & OTHERS
Accessories
Page
Air Bleed Valves ........................................................................................................................................................ 820
F3 Series Pipe Flange Kits ...................................................................................................................................... 821
F5 Series Pipe Flange Kits ...................................................................................................................................... 824
F6 Series Pipe Flange Kits ...................................................................................................................................... 829
Data Sheet
Size of O-Ring ............................................................................................................................................................ 833
SAE J1926-1 SAE Straight Thread O-Ring Port........................................................................................................ 835

819

Air Bleed Valves


These air bleed valves are designed to use, at the
start-up of the pumps, to bleed off the air
enclosed in the suction line or the other lines in
the system.

Specifications
Max. Operating
Pressure
MPa (PSI)

Model Numbers

Reseating
Pressure
MPa (PSI)

Cracking
Pressure
MPa (PSI)

ST1004-5-10
25 (3630)

0.15 (22)

Model Number Designation

-5

-10

Series
Number

Flow Rate to
Reseating

Design
Number

ST1004:
Air Bleed
Valve

5: 5 L /min
(1.32 U.S.GPM)

10

5 (1.32)

For 20 to 75 L /min
(5.28 to 19.8 U.S.GPM)

10 (2.64)

For Over 75 L /min


(19.8 U.S.GPM)

Design
Standards

80: European Design


Standard
90: N. American
Design Standard

Approx. Mass
kg (lbs.)

0.2 (.44)

Graphic
Symbol

Instructions

None: Japanese
Standard "JIS"

10: 10 L /min
(2.64 U.S.GPM)

Range of Usage to
Pump Output Flow

0.34 (49)

ST1004-10-10

ST1004

Flow Rate to
Reseating
L /min (U.S.GPM)

When the valve is used to bleed off the


air from the pump, connect the inlet
port of the valve to the discharge port
of the pump as close as possible. When
removing the air from the pipes, install
the valve at the highest position of the system. In either
case , the outlet port of the valve must be connected to
the tank, the end of which is located below the oil level
in the reservoir.

Hydraulic Fluids
Type of Hydraulic Fluids

Petroleum Base Oils ........Use R & O (Rust and Oxidation inhibitor) type oils or anti-wear type oils (equivalent to ISO
VG-32 or 46)
Synthetic Fluids ................Use phosphate ester type fluid or polyol ester type fluids.
Water Containing Fluids ..Use water glycol type fluids or water in oil emulsion type fluids.
Other Special Fluids ........Consult factory for information.
Recommended viscosity and Oil Temperatures
Viscosity ranging between 15 and 400 mm2 /s (77 and 1800 SSU).
Oil temperatures between -15 and +70C (5 and 160F)
Use hydraulic fluids which satisfy the recommended viscosity and oil temperatures given above.
Filtration Recommended...25 microns or less.

ST1004- -10/1080/1090
Outlet Port
"A" Thd.
C

Model Numbers
B

ST1004- -10

ST1004- -10

Inlet Port
"A" Thd.

820

Air Bleed Valves

"A" Thd.

Rc 3/8

mm (Inches)
B
C
70 (2.76) 24 (.94)

ST1004- -1080

3/8 BSP.F

82 (3.23)

27 (1.06)

ST1004- -1090

3/8 NPT

70 (2.76)

24 (.94)

DIMENSIONS IN
MILLIMETRES (INCHES)

ACCESSORIES

F3 Series Pipe Flange Kits


Specifications
Max. Operating Pressure...25 MPa (3630 PSI)

Socket
Welding

Threaded
Connection

Model Number Designation


F-

F3

-03W

-A

Material
of Seal

Series
Number

Flange
Size

Type of Pipe
Connection

-N

-11

O-Ring & Bolts

Design
Number

03W, 03, 06V


06W, 06, 10W
10, 16W, 16
24W, 24

A:
Pipe Socket
Welding

03W, 03, 06W


06, 10W, 10
None:
Standard NBR
(Buna N) Seal

C:
Block Type

None:
Japanese Standard "JIS"
& European Design
Standard

None:
With O-Ring and
Mounting Bolts
N:
No O-Ring and
Mounting Bolts

Design
Standards

11
90:
N. American Design
Standard

16W, 16, 24W


24
F3

F:
FPM (Viton) Seal
(For Synthetic
fluids)

03W, 03, 06V


06W, 06, 10W
10, 16W, 16
24W, 24

B:
Threaded
Connection

None:
With O-Ring and
Mounting Bolts
11
N:
No O-Ring and
Mounting Bolts

03W, 03, 06W


06, 10W, 10

None:
Japanese Standard "JIS"

16W, 16, 24W

80:
European Design
Standard
90:
N. American Design
Standard

24

Three different design standards are available as shown blow. Select the suitable design standard to your requirement.

Type of Pipe
Connection
Pipe Socket Welding
Block Type

Design
Standard

Pipe
Thread

Japanese Standard "JIS" &


European Design Standard

Metric Thd.

N. American Design Standard

Unified Thd.

Japanese Standard "JIS"


European Design Standard
N. American Design Standard

Rc

Metric Thd.

BSP.F

Metric Thd.

NPT

Unified Thd.

L
Accessories

Threaded Connection

Mounting Bolt
(Socket Head Cap Screw)

F3 Series Pipe Flange Kits

821

Pipe Socket Welding

Block Type

F3- -A -11/1190

F3- -C -11/1190

"H" Dia. Through


4 Places
"D" Sq.

Customers Mounting Surface


L

"K" Dia.

"J" Dia.

Soc. Hd. Cap Screw


(4 Pcs.)

Kit Numbers

Piping
Size

O-Ring
D

54
36
21
11
(2.13) (1.42) (.83) (.43)

F3-03- -11
3/8

15
(.59)

3/8

17.8 12.5
9
(.70) (.49) (.35)

1/2

22.2 16
11
(.87) (.63) (.43)

F3-06W- -11
F3-06W- -1190

58
40
21
11
(2.28) (1.57) (.83) (.43)

F3-06- -11
F3-06- -1190
F3-10W- -11

34.5 25
14
(1.36) (.98) (.55)

1
76
56
27 13.5
(2.99) (2.20) (1.06) (.53)

F3-10- -11

31.5
(1.24)
43.2 31.5 16
(1.70) (1.24) (.63)

1-1/4
F3-10- -1190
F3-16W- -11

49.1 37.5 18
(1.93) (1.48) (.71)

1-1/2
F3-16W- -1190

100
73
35 17.5
(3.94) (2.87) (1.38) (.69)

F3-16- -11

50
(1.97)
61.1 47.5 20
(2.41) (1.87) (.79)

2
F3-16- -1190
F3-24W- -11

77.1 60
22
(3.04) (2.36) (.87)

2-1/2
F3-24W- -1190

140 103
44
24
(5.51) (4.06) (1.73) (.94)

F3-24- -11
3

20
(.79)

27.7 20
12
(1.09) (.79) (.47)

3/4

F3-10W- -1190

17.8 12.5
9
(.70) (.49) (.35)

F3-03- -1190

F3-24- -1190

14.3 11
8
(.56) (.43) (.31)

1/4

F3-06V- -11

Dimensions mm (Inches)

F3-03W- -11
F3-03W- -1190

O-Ring

O-Ring

"N" Dia. Max.

Surface should have a good


machined finish.

75
(2.95)
90.0 71
25
(3.54) (2.80) (.98)

14
(.55)
17.1
(.67)
14
(.55)
17.1
(.67)
14
(.55)
14
(.55)
17.1
(.67)
14
(.55)
17.1
(.67)
18
(.71)
17.5
(.69)
18
(.71)
17.5
(.69)
25
(.98)
22.1
(.87)
25
(.98)
22.1
(.87)
36
(1.42)
38.6
(1.52)
36
(1.42)
38.6
(1.52)

Approx. mass is the value including socket head cap screws (4 Pcs.).

822

F3 Series Pipe Flange Kits

Socket Head
Cap Screw
M10
3/8-16UNC

Approx.
Mass
kg (lbs.)

35 Lg.
1-1/2 Lg.

SO-NB-G25

0.5 (1.1)
M10
3/8-16UNC

35 Lg.
1-1/2 Lg.

M10

35 Lg.

M10

35 Lg.

SO-NB-G30 3/8-16UNC
M10
3/8-16UNC
M12
1/2-13UNC

1-1/2 Lg.

0.8 (1.8)

35 Lg.
1-1/2 Lg.
45 Lg.
1-3/4 Lg.
1.4 (3.1)

SO-NB-G40
M12
1/2-13UNC
M16
8/5-11UNC

45 Lg.
1-3/4 Lg.
60 Lg.
2-1/4 Lg.
2.7 (6.0)

SO-NB-G60
M16
8/5-11UNC
M22
7/8-9UNC

60 Lg.
2-1/4 Lg.
80 Lg.
3-1/4 Lg.
5.8 (12.8)

SO-NB-G85
M22
7/8-9UNC

80 Lg.
3-1/4 Lg.

ACCESSORIES
Threaded Connection

Japanese Standard "JIS" &


N. American Design Standard

European Design Standard

F3- -B -11/1190

F3- -B -1180

"H" Dia. Through


4 Places

Customers
Mounting
Surface

"H" Dia. Through


4 Places
F
0.3-1.6 mm
(.01-.06 IN.) K

O-Ring

Socket Head Cap Screw


(4 Pcs.)

Piping Size:
03W to 10

F3-03W-B -11

Piping
Size
"C" Thd.

Dimensions

Piping Size:
16W to 24

mm (Inches)
O-Ring

Rc 1/4

11 (.43)

F3-03W-B -1180

1/4 BSP.F

11.5 (.45)

F3-03W-B -1190

1/4 NPT

12 (.47)

21 (.83)

M10

14 (.55)

F3-03-B -11

Rc 3/8

54
(2.13)

36
(1.42)

21
(.83)

11
(.43)

11 (.43)

15
(.59)

14 (.55)

1-1/2 Lg.

SO-NB-G25

0.5 (1.1)
M10

35 Lg.

24.3 (.96)

F3-03-B -1180

3/8 BSP.F

15 (.59)

F3-03-B -1190

3/8 NPT

14 (.55)

17.1 (.67)
14 (.55)

M10

35 Lg.

14 (.55)

M10

35 Lg.

F3-06V-B -11

Rc3/8

14 (.55)

F3-06W-B -11

Rc 1/2

17.5 (69)

F3-06W-B -1180
F3-06W-B -1190
F3-06-B -11

21
(.83)

1/2 BSP.F
1/2 NPT

58
(2.28)

40
(1.57)

19 (.75)
11
(.43)

3/4 NPT

23 (.91)

F3-10W-B -11

Rc 1

29 (1.14)

1 NPT

F3-10-B -1180

1-1/4 BSP.F

F3-10-B -1190

1-1/4 NPT

F3-16W-B -11

Rc 1-1/2

F3-16W-B -1180

1-1/2 BSP.F

F3-16W-B -1190

1-1/2 NPT

F3-16-B -11

Rc 2

F3-16-B -1180

2 BSP.F

F3-16-B -1190

2 NPT

F3-24W-B -11

Rc 2-1/2

F3-24W-B -1180

2-1/2 BSP.F

F3-24W-B -1190

2-1/2 NPT

F3-24-B -11

Rc 3

F3-24-B -1180

3 BSP.F

F3-24-B -1190

3 NPT

24.5 (.96)

17.1 (.67)

SO-NB-G30 3/8-16UNC

76
(2.99)

56
(2.20)

20 (.79)

1-1/2 Lg.

0.8 (1.8)

M10

30.5 (1.20)

3/8-16UNC

17.5 (.69)

13.5
(.53)
35
(1.38)

21 (.83)

31.5
(1.24)
22 (.87)

M12

1-3/4 Lg.
45 Lg.

43.5 (1.71)

29 (1.14)

31.5 (1.24)

40 Lg.

35.5 (1.40)

18 (.71)

27
(1.06)

1 BSP.F

Rc 1-1/4

20
(.79)

13 (.51)

27
(1.06)

F3-06-B -1190

F3-10-B -11

1-1/2 Lg.

23 (.91)

Rc 3/4
3/4 BSP.F

F3-10W-B -1190

3/8-16UNC

29 (1.14)

17.5 (.69)

F3-06-B -1180

F3-10W-B -1180

17 (.67)

Approx.
Mass
kg (lbs.)

35 Lg.

3/8-16UNC

17.1 (.67)
14 (.55)

14 (.55)

Socket Head
Cap Screw

1/2-13UNC

17.5 (.69)

1-3/4 Lg.

SO-NB-G40

1.4 (3.1)

15 (.59)

M12

15.8 (.62)

1/2-13UNC

25 (.98)

M16

50 Lg.

53 (2.09)
2 Lg.

43.5 (1.71)
35
(1.28)
100
(3.94)

73
(2.87)

45 (1.77)
17.5
(.69)

43.5 (1.71)

50
(1.97)

5/8-11UNC

28.5 (1.12)

47.5 (1.87)

2-1/2 Lg.

SO-NB-G60
21 (.83)

39
(1.54)

60 Lg.

22 (.87)
2.7 (6.0)
M16

60 Lg.

22 (.87)
5/8-11UNC

24.5 (.96)

2-1/2 Lg.

70 (2.76)
36 (1.42)

44
(1.73)
140
(5.51)

103
(4.06)

72.5 (2.85)
24
(.94)

49
(1.93)

70 (2.76)

75
(2.95)

7/8-9UNC

38.6 (1.52)

80 Lg.
3-1/4 Lg.
5.8 (12.8)

SO-NB-G85
31 (1.22)

71 (2.80)

M22

20 (.79)

M22

80 Lg.

20 (.79)
33.6 (1.32)

7/8-9UNC

3-1/4 Lg.

Accessories

Kit Numbers

Surface should have


a good machined finish.

O-Ring

"J"Dia.

"L" Dia.

"J"Dia.

"C" Thd.

O-Ring

Socket Head Cap Screw


(4 Pcs.)

"C" Thd.

"N" Dia. Max.

"D"Sq.

"C" Thd.

"J"Dia.

"D" Sq.

Approx. Mass is the value including socket head cap screws (4 Pcs.).

F3 Series Pipe Flange Kits

823

F5 Series Pipe Flange Kits


The dimensions of the flange mounting surface are based
upon SAE 4 Bolt Split Flange (Standard Pressure Series).

Specifications
Max. Operating Pressure

Maximum operation pressure varies with the type of pipe


connection or flange size. Refer to the applicable
installation drawings.
Threaded Connection

Socket Welding

Model Number Designation


F-

F5

-06

-A

-10

Material of Seal

Series Number

Flange Size

Type of Pipe Connection

Design Number

Design Standards

04W, 04, 06X


06, 08, 08W,10

None:
Japanese Standard "JIS"

12, 16, 16W, 20


24, 28, 32
04, 06, 08

None:
Standard NBR
(Buna N) Seal

10

A: Threaded Connection

10, 12, 16

80:
European Design Standard

20
04W, 04, 06
08, 10, 12
16, 16W, 20
24, 28, 32
F5
F:
FPM (Viton) Seal
(For Synthetic
Fluids)

90:
N. American Design Standard

04W, 04, 06X


06, 08, 08W,10
12, 16, 16W, 20
24, 28, 32

None:
Japanese Standard "JIS" &
European Design Standard
10

B: Socket Welding
04W, 04, 06
08, 10, 12

90:
N. American Design Standard

16, 16W, 20,24


28, 32

04, 06, 08
10, 12, 16

10

C: Butt Welding

None:
Japanese Standard "JIS" &
European Design Standard
90:
N. American Design Standard

20

Three different design standards are available as shown below. Select the suitable design standard to your requirement.
Type of Pipe
Connection

Design
Standard
Japanese Standard "JIS"

Threaded Connection

European Design Standard


N. American Design Standard

Pipe Socket Welding


Butt Welding

824

Pipe
Thread

Mounting Bolt
(Socket Head Cap Screw)

Rc

Metric Thd.

BSP.F

Metric Thd.

NPT

Unified Thd.

Japanese Standard "JIS" &


European Design Standard

Metric Thd.

N. American Design Standard

Unified Thd.

F5 Series Pipe Flange Kits

ACCESSORIES
Threaded Connection
Japanese Standard "JIS"
: F5- -A-10
N. American Design Standard : F5- -A-1090
"J" Dia. Through
4 Places

Customers
Mounting Surface

"C" Thd.

Surface should have


a good machined finished.

"N" Dia. Max.

O-Ring

Soc. Hd Cap Screw


(4 Pcs.)

Dimensions
D

F5-04W-A-10

Rc 3/8

F5-04-A-10

Rc 1/2

F5-04W-A-1090

3/8 NPT

F5-04-A-1090

1/2 NPT

F5-06X-A-10
Rc 3/4
F5-06-A-10
F5-06-A-1090

3/4 NPT

F5-08W-A-10

Rc 3/4

F5-08-A-10
F5-08-A-1090
F5-10-A-10
F5-10-A-1090
F5-12-A-10

Rc 1
1 NPT
Rc 1-1/4
1-1/4 NPT
Rc 1-1/2

F5-12-A-1090

1-1/2 NPT

F5-16W-A-10

Rc 1-1/2

F5-16-A-10

Rc 2

F5-16W-A-1090 1-1/2 NPT


F5-16-A-1090
F5-20-A-10
F5-20-A-1090
F5-24-A-10
F5-24-A-1090
F5-28-A-10
F5-28-A-1090
F5-32-A-10
F5-32-A-1090

2 NPT
Rc 2-1/2
2-1/2 NPT
Rc 3
3 NPT
Rc 3-1/2
3-1/2 NPT
Rc 4
4 NPT

Socket Head
Cap Screw
(4 Pcs.)

mm (Inches)
J

L
10
(.39)

54
38.1 8.8
30
40
17.5
(1.57) (2.13) (.689) (1.500) (.346) (1.18)

O-Ring

N
M8

40 Lg.

13
(.51)
14.5
(.57)

8.8
(.346)

15
30 (.59) 19
65
48
22.2
47.6
(.75)
(1.89) (2.56) (.874) (1.874) 11 (1.18)
(.433)
14.5
(.57)
15
11
30 (.59) 26
70
26.2
52.4
55
(1.02)
(2.17) (2.76) (1.031) (2.063) (.433) (1.18)
14.5
(.57)
11
17
80
30.2
58.7 (.433) 38 (.67) 32
64
(2.52) (3.15) (1.189) (2.311) 12 (1.50) 19.2 (1.26)
(.472)
(.76)
17
94
35.7
69.9 13.5 38 (.67) 38
72
(2.83) (3.70) (1.406) (2.752) (.531) (1.50) 19.2 (1.50)
(.76)
48
17 (1.89)
(.67) 51
(2.01)
102
42.9
77.8 13.5 38
85
(3.35) (4.02) (1.689) (3.063) (.531) (1.50)
48
19.2 (1.89)
(.76) 51
(2.01)
17
50.8
88.9 13.5 48 (.67) 63
102 114
(4.02) (4.49) (2.000) (3.500) (.531) (1.89) 21.8 (2.48)
(.86)
17
(.67) 76
61.9 106.4
116 135
(4.57) (5.31) (2.437) (4.189)
19.2 (2.99)
(.76)
17
69.9 120.7 17.5 53 (.67) 88
134 153
(5.28) (6.02) (2.752) (4.752) (.689) (2.09) 19.2 (3.46)
(.76)
17
(.67) 101
77.8 130.2
150 162
(5.91) (6.38) (3.068) (5.126)
19.2 (3.98)
(.76)

Recommended
Max.
1
Tightening
Operating Approx.
Pressure
Mass
Torque
MPa
kg (lbs.) (Tolerance 10%)
(PSI)
Nm (IN.lbs.)

SO-NB-P22

28
(4060)

0.5
(1.1)

35
(310)

5/16-18UNC 1-3/4 Lg.

M8

45 Lg.

M10

45 Lg.

35
(310)
SO-NB-G30

28
(4060)

0.7
(1.5)

SO-NB-G35

28
(4060)

0.9
(2.0)

68.5
(606)

SO-NB-G40

28
(4060)

1.2
(2.6)

68.5
(606)

SO-NB-G50

21
(3050)

1.5
(3.3)

118
(1044)

1.8
(4.0)
1.7
(3.8)
1.8
(4.0)
1.7
(3.8)

118
(1044)

SO-NB-G65

21
(3050)
17.5
(2540)
21
(3050)
17.5
(2540)

SO-NB-G75

17.5
(2540)

2.0
(4.4)

118
(1044)

3/8-16UNC 1-3/4 Lg.

M10

45 Lg.

68.5
(606)

3/8-16UNC 1-3/4 Lg.


M10

55 Lg.

7/16-14UNC 2-1/4 Lg.


M12

55 Lg.

1/2-13UNC 2-1/4 Lg.


SO-NB-G60
M12

55 Lg.
SO-NB-G65
SO-NB-G60

1/2-13UNC 2-1/4 Lg.

M12

65 Lg.

1/2-13UNC 2-3/4 Lg.


M16

70 Lg.

M16

70 Lg.
SO-NB-G100

5/8-11UNC x 2-3/4 Lg.


M16

70 Lg.
SO-NB-G115

5/8-11UNC x 2-3/4 Lg.

2.7
(6.0)

SO-NB-G85
5/8-11UNC x 2-3/4 Lg.
3.5
(510)

3.4
(7.5)

287
(2540)

3.7
(8.2)

Accessories

Kit
Numbers

Piping
Size
"C" Thd.

1. Approx. mass is the value including socket head cap screws (4 Pcs.).
2. The values of recommended tightening torque are for socket head cap screws and apply to when these flanges are used for pressure line.

F5 Series Pipe Flange Kits

825

Threaded Connection
European Design Standard
F5- -A-1180
"J" Dia. Through
"K" C' bore "P" Deep
4 Places
D

Surface should have a


good machine finish.

O-Ring

Socket Head Cap Screw


(4 Pcs.)

Piping Size:
1/2 to 1-1/2

Kit
Numbers

Piping
Size
"C" Thd.

Dimensions
D

Piping Size:
2 & 2-1/2

mm (Inches)
K

Socket Head
Cap Screw
(4 Pcs.)

O-Ring

Max.
Approx.
Operating
Mass
Pressure
kg
MPa
(lbs.)
(PSI)

F5-04-A-1080 1/2 BSP.F

40
59
17.5 38.1 8.8 14 31 12.6 8.6 17
15
M8
(1.57) (2.32) (.689) (1.500) (.346) (.55) (1.22) (.50) (.34) (.67) (.59)

35 Lg. SO-NB-P22

28
(4060)

0.5
(1.1)

F5-06-A-1080 3/4 BSP.F

48
72
22.2 47.6
11 17.5 31 14.8 10.8 20
19
M10
(1.89) (2.83) (.874) (1.874) (.433) (.69) (1.22) (.58) (.43) (.79) (.75)

35 Lg. SO-NB-G30

28
(4060)

0.7
(1.5)

F5-08-A-1080

55
77
26.2 52.4
11 17.5 31 14.8 10.8 21
25
M10
(2.17) (3.03) (1.031) (2.063) (.433) (.69) (1.22) (.58) (.43) (.83) (.98)

35 Lg. SO-NB-G35

28
(4060)

0.9
(2.0)

F5-10-A-1080 1-1/4 BSP.F

64
83
30.2 58.7
11 17.5 39 16.8 10.8 22
32
M10
(2.52) (3.27) (1.189) (2.311) (.433) (.69) (1.54) (.66) (.43) (.87) (1.26)

45 Lg. SO-NB-G40

28
(4060)

1.2
(2.6)

F5-12-A-1080 1-1/2 BSP.F

72
99
35.7 69.9 13.5 21 41 17.5 13.5 22
38
M12
(2.83) (3.90) (1.406) (2.752) (.531) (.83) (1.61) (.69) (.53) (.87) (1.50)

45 Lg. SO-NB-G50

21
(3050)

1.6
(3.5)

F5-16-A-1080

85 107 42.9 77.8 13.5 21 41 17.5 13.5 31


50
M12
(3.35) (4.21) (1.689) (3.063) (.531) (.83) (1.61) (.69) (.53) (1.22) (1.97)

45 Lg. SO-NB-G65

17.5
(2540)

1.8
(4.0)

102 118 50.8 88.9 13.5 21 46 17.5 13.5 31


63
M12
(4.02) (4.65) (2.000) (3.500) (.531) (.83) (1.81) (.69) (.53) (1.22) (2.48)

50 Lg. SO-NB-G75

17.5
(2540)

1.9
(4.2)

1 BSP.F

2 BSP.F

F5-20-A-1080 2-1/2 BSP.F

Approx. mass is the value including socket head cap screws (4 Pcs.).

R e c o m m e n d e d T ig h t e n in g T o r q u e
For Socket Head Cap Screw
Kit Numbers
F5-04-A-1080

Tightening Torque
Recommendation Nm (IN.lbs.) Tolerance
35 (310)

F5-06-A-1080
F5-08-A-1080

68.5 (606)
10%

F5-10-A-1080
F5-12-A-1080
F5-16-A-1080

118 (1044)

F5-20-A-1080
Note: The values of tightening torque above apply to when
these flanges are used for pressure line.

826

"S" Dia. Max.

0.3-0.5 mm
(.01-.02 IN.)

Customers
Mounting Surface

"C" Thd.

F5 Series Pipe Flange Kits

ACCESSORIES
Recommended Tightening Torque
For Socket Head Cap Screw

Socket Welding
Japanese Standard "JIS" &
European Design Standard : F5- -B-10
N. American Design Standard : F5- -B-1090
Customers
Mounting
Surface

"J" Dia. Through


4 Places
K

Surface should have


a good machined finish.

"S" Dia. Max.

"N" Dia.

O-Ring

Kit Numbers

Dimensions mm (Inches)

Piping
Size
D

F5-04W-B-10
3/8
F5-04W-B-1090

40
54
17.5 38.1
8.8
30
(1.57) (2.13) (.689) (1.500) (.346) (1.18)

F5-04-B-10
1/2
F5-04-B-1090

8.8
(.346)

F5-06X-B-10
F5-06-B-10

3/4

F5-06-B-1090
F5-08W-B-10

48
65
22.2 47.6
(1.89) (2.56) (.874) (1.874)

30
11 (1.18)
(.433)

3/4

F5-08-B-10
1

55
70
26.2 52.4
11
30
(2.17) (2.76) (1.031) (2.063) (.433) (1.18)

F5-08-B-1090
F5-10-B-10
1-1/4
F5-10-B-1090
F5-12-B-10
1-1/2
F5-12-B-1090

11
64
80
30.2 58.7 (.433)
38
(2.52) (3.15) (1.189) (2.311) 12 (1.50)
(.472)
38
72
94
35.7 69.9 13.5
(2.83) (3.70) (1.406) (2.752) (.531) (1.50)

F5-16W-B-10
1-1/2
F5-16W-B-1090

85
102
42.9 77.8 13.5
38
(3.35) (4.02) (1.689) (3.063) (.531) (1.50)

F5-16-B-10
2
F5-16-B-1090
F5-20-B-10
2-1/2
F5-20-B-1090
F5-24-B-10
3
F5-24-B-1090
F5-28-B-10
3-1/2
F5-28-B-1090
F5-32-B-10
4
F5-32-B-1090

Tolerance

35 (310)

68.5 (660)
10%
118 (1044)

287 (2540)

Note: The values of tightening torque above


apply to when these flanges are used for
pressure line.

Socket Head Cap Screw


(4 Pcs.)

F5-04W-B
F5-04-B
F5-06X-B
F5-06-B
F5-08W-B
F5-08-B
F5-10-B
F5-12-B
F5-16W-B
F5-16-B
F5-20-B
F5-24-B
F5-28-B
F5-32-B

Recommendation
Nm (IN.lbs.)

102
114
50.8 88.9 13.5
48
(4.02) (4.49) (2.000) (3.500) (.531) (1.89)

116
135
61.9 106.4 17.5
38
(4.57) (5.31) (2.437) (4.189) (.689) (1.50)

134
153
69.9 120.7 17.5
38
(5.28) (6.02) (2.752) (4.752) (.689) (1.50)

150
162
77.8 130.2 17.5
38
(5.91) (6.38) (2.063) (5.126) (.689) (1.50)

10
(.39)
14.5
(.57)
10
(.39)
14.5
(.57)
15
(.59)

17.8
(.701)

9
(.35)

11
(.43)

5/16-18UNC 1-3/4 Lg.


SO-NB-P22
M8 40 Lg.

19
(.75)

M10 45 Lg.

SO-NB-G30

3/8-16UNC 1-3/4 Lg.


27.7
12
(1.091) (.47)

34.5
14
14.5 (1.358) (.55)
(.57)
17
(.67) 43.2
16
19.2 (1.701) (.63)
(.76)
17
(.67) 49.1
18
19.2 (1.933) (.71)
(.76)
17
(.67) 49.1
18
19.2 (1.933) (.71)
(.76)
17
(.67) 61.1
20
19.2 (2.406) (.79)
(.76)
17
(.67) 77.1
22
21.8 (3.035) (.87)
(.86)
17
(.67) 90.0
25
19.2 (3.543) (.98)
(.76)
17
(.67) 102.8
28
19.2 (4.047) (1.10)
(.76)
17
(.67) 115.5 31.5
19.2 (4.547) (1.24)
(.76)

28
(4060)

0.5
(1.1)

28
(4060)

M8 45 Lg.
27.7
12
(1.091) (.47)

Max. Approx.
Operating Mass
Pressure
MPa(PSI) kg (lbs.)

5/16-18UNC 1-3/4 Lg.

14.5
(.57)
15
(.59)

O-Ring

M8 40 Lg.
13
(.51)

22.2
(.874)

Socket Head
Cap Screw
(4 Pcs.)

26
(1.02)

38
(1.50)

48
(1.89)

51
(2.01)

63
(2.48)

76
(2.99)

88
(3.46)

101
(3.98)

SO-NB-G35

M10 55 Lg.

14
(2030)

0.9
(2.0)

SO-NB-G40

14
(2030)

1.2
(2.7)

SO-NB-G50

14
(2030)

1.5
(3.3)

SO-NB-G60

21
(3050)

1.8
(3.7)

SO-NB-G65

10.5
(1520)

1.7
(3.8)

SO-NB-G75

7
(1020)

2.0
(4.4)

SO-NB-G85

3.5
(510)

2.7
(6.0)

SO-NB-G100

3.5
(510)

3.4
(7.5)

SO-NB-G115

3.5
(510)

3.7
(8.2)

7/16-14UNC 2-1/4 Lg.


M12 55 Lg.
1/2-13UNC 2-1/4 Lg.
M12 55 Lg.
1/2-13UNC 2-1/4 Lg.
M12 55 Lg.
1/2-13UNC 2-1/4 Lg.
M12 65 Lg.
1/2-13UNC 2-3/4 Lg.
M16 55 Lg.
5/8-11UNC 2-1/4 Lg.
M16 55 Lg.
5/8-11UNC 2-1/4 Lg.
M16 55 Lg.
5/8-11UNC 2-1/4 Lg.

0.7
(1.5)

28
(4060)

M10 45 Lg.

3/8-16UNC 1-3/4 Lg.


32
(1.26)

14
(2030)

L
Accessories

Tightening Torque
Kit Numbers

Approx. mass is the value including socket head cap screws (4 Pcs.).

F5 Series Pipe Flange Kits

827

Butt Welding
Japanese Standard "JIS" & European Design Standard : F5- -C-10
N. American Design Standard : F5- -C-1090
K

"J" Dia. Through


4 Places

Customers
Mounting Surface
Surface should have
a good machined finish.

"S" Dia. Max.

"Q" Dia.

O-Ring

Socket Head Cap Screw


(4 Pcs.)

Kit Numbers

F5-04-C-10
F5-04-C-1090
F5-06-C-10
F5-06-C-1090

Piping
Size

F5-08-C-1090
F5-10-C-10
1-1/4
F5-10-C-1090
F5-12-C-10
1-1/2
F5-12-C-1090
F5-16-C-10
2

F5-20-C-10
F5-20-C-1090

48
65 22.2 47.6 11
41
3/4 (1.89)
(2.56) (.874) (1.874) (.433) (1.61)

F5-16-C-1090

40
54 17.5 38.1 8.8
39
1/2 (1.57)
(2.13) (.689) (1.500) (.346) (1.54)

F5-08-C-10

Socket Head
Cap Screw
(4 Pcs.)

Dimensions mm (Inches)

55
70 26.2 52.4 11
42
(2.17) (2.76) (1.031) (2.063) (.433) (1.65)
11
80 30.2 58.7 (.433) 44
64
(2.52) (3.15) (1.189) (2.311) 12 (1.73)
(.472)
94 35.7 69.9 13.5 50
72
(2.83) (3.70) (1.406) (2.752) (.531) (1.97)

85 102 42.9 77.8 13.5 50


(3.35) (4.02) (1.689) (3.063) (.531) (1.97)

2-1/2 102 114 50.8 88.9 13.5 50


(4.02) (4.49) (2.000) (3.500) (.531) (1.97)

13
(.51)
14.8
(.58)
16
(.63)
19.1
(.75)
16
(.63)
19.1
(.75)
16
(.63)
19.1
(.75)
18
(.71)
16.1
(.63)
18
(.71)
16.1
(.63)
20
(.79)
19.5
(.77)

17 21.7 13
(.67) (.85) (.51)

19 27.2 19
(.75) (1.07) (.75)

26
19 34
(.75) (1.34) (1.02)

19 42.7 32
(.75) (1.68) (1.26)

22 48.6 38
(.87) (1.91) (1.50)

22 60.5 51
(.87) (2.38) (2.01)

25 76.3 63
(.98) (3.00) (2.48)

M8 30 Lg.

SO-NB-G30

28
(4060)

0.35
(.8)

SO-NB-G35

28
(4060)

0.45
(1.0)

SO-NB-G40

28
(4060)

0.63
(1.4)

SO-NB-G50

21
(3050)

1.3
(2.9)

SO-NB-G65

17.5
(2540)

1.3
(2.9)

SO-NB-G75

14
(2030)

1.4
(3.1)

M10 35 Lg.
3/8-16UNC 1-1/2 Lg.
M10 35 Lg.
7/16-14UNC 1-1/2 Lg.
M12 40 Lg.
1/2-13UNC 1-1/2 Lg.
M12 40 Lg.
1/2-13UNC 1-1/2 Lg.
M12 45 Lg.

Tightening Torque
Kit Numbers Recommendation
Tolerance
Nm (IN.lbs.)
35 (310)
68.5 (660)
10%
118 (1044)

Note: The values of tightening torque above


apply to when these flanges are used for
pressure line.

828

0.25
(.6)

3/8-16UNC 1-1/2 Lg.

Recommended Tightening Torque


For Socket Head Cap Screw

F5-06-C
F5-08-C
F5-10-C
F5-12-C
F5-16-C
F5-20-C

28
(4060)

M10 35 Lg.

1/2-13UNC 1-3/4 Lg.

F5 Series Pipe Flange Kits

Max.
Approx.
Operating
Mass
Pressure
kg (lbs.)
MPa (PSI)

SO-NB-P22
5/16-18UNC 1-1/4 Lg.

Approx. mass is the value including socket head cap screws (4 Pcs.).

F5-04-C

O-Ring

ACCESSORIES

F6 Series Pipe Flange Kits


The dimensions of the flange mounting surface are based
upon SAE 4 Bolt Split Flange (High Pressure Series).

Specifications
Model Numbers

Max. Operating
Pressure
MPa (PSI)

Remarks

F6- -A- -10/1080/1090

31 (4500)

Threaded Connection

F6- -B- -10/1090

42 (6090)

Pipe Socket Welding

Threaded Connection

Socket Welding

Model Number Designation


F-

F6

-06

-A

-M

-10

Material
of Seal

Series
Number

Flange
Size

Type of Pipe
Connection

Type of
Mounting Bolt

Design
Number

04W, 04
06W, 06
08W, 08
10W, 10
12W, 12
04W, 04
06W, 06
08W, 08
10W, 10
12W, 12

None:
Standard NBR
(Buna N) Seal

F6

F:
FPM (Viton) Seal
(For Synthetic
Fluids)

None:
Japanese Standard "JIS"

M: Metric Thd.

A:
Threaded
Connection

M: Metric Thd.

Design
Standards

10

80:
European Design
Standard

04W, 04
06W, 06
08W, 08
10W, 10
12W, 12

U: Unified Thd.

90:
N. American Design
Standard

04W, 04
06W, 06
08W, 08
10W, 10
12W, 12

M: Metric Thd.

None:
Japanese Standard "JIS"
& European Design
Standard

04W, 04
06W, 06
08W, 08
10W, 10
12W, 12

B:
Pipe Socket
Welding

10

U: Unified Thd.

90:
N. American Design
Standard

Three different design standards are available as shown below. Select the suitable design standard to your requirement.

Design
Standard

Pipe
Thread

Mounting Bolt
(Socket Head Cap Screw)

Rc

Metric Thd.

Japanese Standard "JIS"


Threaded Connection

European Design Standard

BSP.F

Metric Thd.

NPT

Unified Thd.

N. American Design Standard


Pipe Socket Welding

Japanese Standard "JIS" &


European Design Standard

Metric Thd.

N. American Design Standard

Unified Thd.

F6 Series Pipe Flange Kits

L
Accessories

Type of Pipe
Connection

829

Threaded Connection
Japanese Standard "JIS"
: F6- -A-M-10
N. American Design Standard : F6- -A-U-1090

"J" Dia. Through


4 Places

"C" Thd.

Customers
Mounting Surface

"N" Dia. Max.

O-Ring

Soc. Head Cap Screw


(4 Pcs.)

Surface should have


a good machined finish.

Kit
Numbers

Piping
Size
"C" Thd.

F6-04W-A-M-10

Rc 3/8

F6-04-A-M-10

Rc 1/2

F6-04W-A-U-1090 3/8 NPT


F6-04-A-U-1090

1/2 NPT

F6-06W-A-M-10

Rc 1/2

F6-06-A-M-10

Rc 3/4

F6-06W-A-U-1090 1/2 NPT


F6-06-A-U-1090

Dimensions mm (Inches)
D

18.2
40.5
48
56.5
8.8
(1.89) (2.22) (.717) (1.594) (.346)

SO-NB-P22

0.4
(.9)

35
(310)

SO-NB-G30

0.9
(2.0)

68.5
(606)

15
M12 45 Lg.
(.59)
16
M12 50 Lg.
(.63)
26
SO-NB-G35
18 (1.02)
7/16-14UNC 1-3/4 Lg.
(.71)
16.8
7/16-14UNC 2 Lg.
(.66)

1.1
(2.4)

118
(1044)

SO-NB-G40

1.3
(2.9)

118
(1044)

SO-NB-G50

1.5
(3.3)

287
(2540)

26
12.1
(1.02) (.48)

5/16-18UNC 1-1/2 Lg.

15
(.59)
23.8
50.8
57.5 77.5
11
30
(2.26) (3.05) (.937) (2.000) (.433) (1.18)

M10 45 Lg.
21
(.83)

14.5
(.57)

16
(.63)
34
16.8 (1.34)
(.66)
18.2
(.72)
21
(.83)

3/8-16UNC 1-3/4 Lg.

M12 50 Lg.
M12 55 Lg.
1/2-13UNC 2 Lg.
1/2-13UNC 2-1/4 Lg.
M16 55 Lg.

M16 60 Lg.
44
(1.73)
23.2
5/8-11UNC 2-1/4 Lg.
(.91)
24.5
5/8-11UNC 2-1/2 Lg.
(.96)

1. Approx. mass is the value including socket head cap screws (4 Pcs.).
2. The values of recommended tightening torque are for socket head cap screws.

830

O-Ring

Recommended
1
Approx.
Tightening
Mass
Torque
kg (lbs.) (Tolerance 10%)
Nm (IN.lbs.)

M8 40 Lg.
15
(.59)

3/4 NPT
Rc 3/4

12
28
(1.10) (.47)

30
(1.18)
34
F6-08-A-M-10
Rc 1
27.8
57.2
65
81
13.5 (1.34)
(2.56) (3.19) (1.094) (2.252) (.531) 26.5
F6-08W-A-U-1090 3/4 NPT
(1.04)
34
F6-08-A-U-1090
1 NPT
(1.34)
34
F6-10W-A-M-10
Rc 1
(1.34)
39
F6-10-A-M-10
Rc 1-1/4
31.8
66.7
72
95
13.5 (1.54)
(2.83) (3.74) (1.252) (2.626) (.531) 34
F6-10W-A-U-1090 1 NPT
(1.34)
39
F6-10-A-U-1090 1-1/4 NPT
(1.54)
34
F6-12W-A-M-10
Rc 1-1/4
(1.34)
39
F6-12-A-M-10
Rc 1-1/2
36.5
79.4
90
113
17.5 (1.54)
(3.54) (4.45) (1.437) (3.126) (.689) 34
F6-12W-A-U-1090 1-1/4 NPT
(1.34)
39
F6-12-A-U-1090 1-1/2 NPT
(1.54)
F6-08W-A-M-10

Socket Head
Cap Screw
(4 Pcs.)

F6 Series Pipe Flange Kits

ACCESSORIES
Threaded Connection
European Design Standard : F6- -A-M-1080

O-Ring

0.3-0.5 mm
(.01-.02 IN.)

Customers
Mounting Surface

"C" Thd.

"P" Dia. Max.

"J" Dia. Through


4 Places
D

Soc. Head Cap Screw


(4 Pcs.)

Surface should have


a good machined finish.

Kit
Numbers

Piping
Size
"C" Thd.

Dimensions

mm (Inches)

Socket Head
Cap Screw
(4 Pcs.)

Recommended
Approx.
Tightening
Mass
Torque
kg (lbs.) (Tolerance 10%)
Nm (IN.lbs.)
1

O-Ring

14
28 12 (.55) 15 M8 40 Lg. SO-NB-P22
48 56.5 18.2 40.5 8.8
(1.89) (2.22) (.717) (1.594) (.346) (1.10) (.47) 17 (.59)
1/2 BSP.F
(.67)

F6-04W-A-M-1080 3/8 BSP.F


F6-04-A-M-1080

0.4
(.9)

35
(310)

17
11
30 15 (.67) 21 M10 45 Lg. SO-NB-G30 0.9
57.5 77.5 23.8 50.8
(2.0)
(2.26) (3.05) (.937) (2.000) (.433) (1.18) (.59) 20 (.83)
3/4 BSP.F
(.79)

68.5
(606)

30 15
27.8 57.2 13.5 (1.18) (.59)
65
81
(2.56) (3.19) (1.094) (2.252) (.531) 34 16
(1.34) (.63)

20
M12 45 Lg.
(.79) 26
SO-NB-G35 1.1
(2.4)
21 (1.02) M12 50 Lg.
(.83)

118
(1044)

34
31.8 66.7 13.5 (1.34) 16
72
95
(2.83) (3.74) (1.252) (2.626) (.531) 39 (.63)
1-1/4 BSP.F
(1.54)

21
M12 50 Lg.
(.83) 34
SO-NB-G40 1.3
(2.9)
22 (1.34) M12 55 Lg.
(.87)

118
(1044)

34
M16 55 Lg.
1.5
90 113 36.5 79.4 17.5 (1.34) 21 22 44
SO-NB-G50 (3.3)
(3.54) (4.45) (1.437) (3.126) (.689) 39 (.83) (.87) (1.73)
M16 60 Lg.
1-1/2 BSP.F
(1.54)

287
(2540)

F6-06W-A-M-1080 1/2 BSP.F


F6-06-A-M-1080

F6-08W-A-M-1080 3/4 BSP.F


F6-08-A-M-1080
F6-10W-A-M-1080
F6-10-A-M-1080

1 BSP.F
1 BSP.F

F6-12W-A-M-1080 1-1/4 BSP.F


F6-12-A-M-1080

1. Approx. mass is the value including socket head cap screws (4 Pcs.).
2. The values of recommended tightening torque are for socket head cap screw.

Accessories

F6 Series Pipe Flange Kits

831

Socket Welding
Japanese Standard "JIS" & European Design Standard : F6- -B-M-10
N. American Design Standard : F6- -B-U-1090
"J" Dia. Through
4 Places

Customers
Mounting Surface

"Q" Dia. Max.

"N" Dia.

O-Ring

Soc. Head Cap Screw


(4 Pcs.)

Surface should have


a good machined finish.

Kit
Numbers

Dimensions mm (Inches)

Piping
Size
D

F6-04W-B-M-10
3/8
F6-04W-B-U-1090
F6-04-B-M-10
1/2
F6-04-B-U-1090

28
(1.10)
26
48
56.5 18.2
40.5
8.8 (1.02)
(1.89) (2.22) (.717) (1.594) (.346) 28
(1.10)
26
(1.02)

F6-06W-B-M-10
1/2
F6-06W-B-U-1090

30
57.5 77.5 23.8
50.8
11
(2.26) (3.05) (.937) (2.000) (.433) (1.18)

F6-06-B-M-10
3/4
F6-06-B-U-1090
F6-08W-B-M-10
3/4
F6-08W-B-U-1090
F6-08-B-M-10
1
F6-08-B-U-1090

30
(1.18)
26.5
65
81
27.8
57.2 13.5 (1.04)
(2.56) (3.19) (1.094) (2.252) (.531) 30
(1.18)
26.5
(1.04)

F6-10W-B-M-10
1
F6-10W-B-U-1090

34
72
95
31.8
66.7 13.5
(2.83) (3.74) (1.252) (2.626) (.531) (1.34)

F6-10-B-M-10
1-1/4
F6-10-B-U-1090
F6-12W-B-M-10
1-1/4
F6-12W-B-U-1090

34
90
113 36.5
79.4 17.5
(3.54) (4.45) (1.437) (3.126) (.689) (1.34)

F6-12-B-M-10
1-1/2
F6-12-B-U-1090

L
12
(.47)
12.1
(.48)
12
(.47)
12.1
(.48)
15
(.59)
14.5
(.57)
15
(.59)
14.5
(.57)
15
(.59)
18
(.71)
15
(.59)
18
(.71)
16
(.63)
16.8
(.66)
16
(.63)
16.8
(.66)
21
(.83)
23.2
(.91)
21
(.83)
23.2
(.91)

15
(.59)
11
22.2
(.874) (.43)

5/16-18UN C 1-1/2 Lg.


SO-NB-P22

0.4
(.9)

35
(310)

SO-NB-G30

0.9
(2.0)

68.5
(606)

SO-NB-G35

1.1
(2.4)

118
(1044)

SO-NB-G40

1.3
(2.9)

118
(1044)

SO-NB-G50

1.5
(3.3)

287
(2540)

M8 40 Lg.
5/16-18UN C

1-1/2 Lg.

M10 45 Lg.

11
22.2
(.874) (.43)
21
(.83)
12
27.7
(1.091) (.47)

3/8-16UNC 1-3/4 Lg.


M10 45 Lg.
3/8-16UNC 1-3/4 Lg.
M12 45 Lg.

12
27.7
(1.091) (.47)
26
(1.02)
14
34.5
(1.358) (.55)

7/16-14UNC 1-3/4 Lg.


M12 45 Lg.
7/16-14UNC 1-3/4 Lg.
M12 50 Lg.

14
34.5
(1.358) (.55)
34
(1.34)
16
43.2
(1.701) (.63)

1/2-13UNC 2 Lg.
M12 50 Lg.
1/2-13UNC 2 Lg.
M16 55 Lg.

16
43.2
(1.701) (.63)
44
(1.73)

5/8-11UNC 2-1/4 Lg.


M16 55 Lg.
5/8-11UNC 2-1/4 Lg.

1. Approx. mass is the value including socket head cap screws (4 Pcs.).
2. The values of recommended tightening torque are for socket head cap screws.

832

O-Ring

Recommended
1
Approx.
Tightening
Mass
Torque
kg (lbs.) (Tolerance 10%)
Nm (IN.lbs.)

M8 40 Lg.

17.8
9
(.701) (.35)

18
49.1
(1.933) (.71)

Socket Head
Cap Screw
(4 Pcs.)

F6 Series Pipe Flange Kits

Size of O-Ring

Data Sheet

(Conformed to "JIS B 2401")

SO-NA/NB-P
SO-FA/FB-P

SO-NA/NB-G
SO-FA/FB-G
O-ring Symbol

SO N A P 90

ID

Size
Classification by use
P: For Moving (Packing)
G: For Fixing (Gasket)
Durometer
A: A70
B: A90
Material
N: Nitrile Rubber (NBR)
F: Fluororubber (FPM)
O-Ring

P 3
P 4
P 5
P 6
P 7
P 8
P 9
P 10
P 10A
P 11
P 1 1 .2
P 12
P 1 2 .5
P 14
P 15
P 16
P 18
P 20
P 21
P 22
P 22A
P 2 2 .4
P 24
P 25
P 2 5 .5
P 26
P 28
P 29
P 2 9 .5
P 30
P 31
P 3 1 .5
P 32
P 34
P 35
P 3 5 .5
P 36
P 38
P 39
P 40
P 41
P 42
P 44
P 45
P 46
P 48
P 49
P 50
P 48A
P 50A
P 52
P 53
P 55
P 56
P 58
P 60
P 62
P 63
P 65
P 67
P 70
P 71
P 75
P 80
P 85

SO-N
NA/ NB- P SO-F
FA/ FB-P
P
Dimensions mm (Inches)

ID
2.8
3.8
4.8
5.8
6.8
7.8
8.8
9.8
9 .8
1 0 .8
1 1 .0
1 1 .8
1 2 .3
1 3 .8
1 4 .8
1 5 .8
1 7 .8
1 9 .8
2 0 .8
2 1 .8
2 1 .7
2 2 .1
2 3 .7
2 4 .7
2 5 .2
2 5 .7
2 7 .7
2 8 .7
2 9 .2
2 9 .7
3 0 .7
3 1 .2
3 1 .7
3 3 .7
3 4 .7
3 5 .2
3 5 .7
3 7 .7
3 8 .7
3 9 .7
4 0 .7
4 1 .7
4 3 .7
4 4 .7
4 5 .7
4 7 .7
4 8 .7
4 9 .7
4 7 .6
4 9 .6
5 1 .6
5 2 .6
5 4 .6
5 5 .6
5 7 .6
5 9 .6
6 1 .6
6 2 .6
6 4 .6
6 6 .6
6 9 .6
7 0 .6
7 4 .6
7 9 .6
8 4 .6

(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(

.110
.150
.189
.228
.268
.307
.346
.386
.3 8 6
.4 2 5
.4 3 3
.4 6 5
.4 8 4
.5 4 3
.5 8 3
.6 2 2
.7 0 1
.7 8 0
.8 1 9
.8 5 8
.8 5 4
.8 7 0
.9 3 3
.9 7 2
.9 9 2
1 .0 1 2
1 .0 9 1
1 .1 3 0
1 .1 5 0
1 .1 6 9
1 .2 0 9
1 .2 2 8
1 .2 4 8
1 .3 2 7
1 .3 6 6
1 .3 8 6
1 .4 0 6
1 .4 8 4
1 .5 2 4
1 .5 6 3
1 .6 0 2
1 .6 4 2
1 .7 2 0
1 .7 6 0
1 .7 9 9
1 .8 7 8
1 .9 1 7
1 .9 5 7
1 .8 7 4
1 .9 5 3
2 .0 3 1
2 .0 7 1
2 .1 5 0
2 .1 8 9
2 .2 6 8
2 .3 4 6
2 .4 2 5
2 .4 6 5
2 .5 4 3
2 .6 2 2
2 .7 4 0
2 .7 8 0
2 .9 3 7
3 .1 3 4
3 .3 3 1

W
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)

1.9

(.075)

Size
Number

2.4

3.5

5.7

(.094)

(.138)

(.224)

P 90
P 95
P 100
P 102
P 105
P 110
P 112
P 115
P 120
P 125
P 130
P 132
P 135
P 140
P 145
P 150
P 150A
P 155
P 160
P 165
P 170
P 175
P 180
P 185
P 190
P 195
P 200
P 205
P 209
P 210
P 215
P 220
P 225
P 230
P 235
P 240
P 245
P 250
P 255
P 260
P 265
P 270
P 275
P 280
P 285
P 290
P 295
P 300
P 315
P 320
P 335
P 340
P 355
P 360
P 375
P 385
P 400

SO-N
NA/ NB -P
P SO-F
FA/ FB -P
P
Dimensions mm (Inches)

ID
8 9 .6
9 4 .6
9 9 .6
1 0 1 .6
1 0 4 .6
1 0 9 .6
1 1 1 .6
1 1 4 .6
1 1 9 .6
1 2 4 .6
1 2 9 .6
1 3 1 .6
1 3 4 .6
1 3 9 .6
1 4 4 .6
1 4 9 .6
1 4 9 .5
1 5 4 .5
1 5 9 .5
1 6 4 .5
1 6 9 .5
1 7 4 .5
1 7 9 .5
1 8 4 .5
1 8 9 .5
1 9 4 .5
1 9 9 .5
2 0 4 .5
2 0 8 .5
2 0 9 .5
2 1 4 .5
2 1 9 .5
2 2 4 .5
2 2 9 .5
2 3 4 .5
2 3 9 .5
2 4 4 .5
2 4 9 .5
2 5 4 .5
2 5 9 .5
2 6 4 .5
2 6 9 .5
2 7 4 .5
2 7 9 .5
2 8 4 .5
2 8 9 .5
2 9 4 .5
2 9 9 .5
3 1 4 .5
3 1 9 .5
3 3 4 .5
3 3 9 .5
3 5 4 .5
3 5 9 .5
3 7 4 .5
3 8 4 .5
3 9 9 .5

(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(

3 .5 2 8
3 .7 2 4
3 .9 2 1
4 .0 0 0
4 .1 1 8
4 .3 1 5
4 .3 9 4
4 .5 1 2
4 .7 0 9
4 .9 0 6
5 .1 0 2
5 .1 8 1
5 .2 9 9
5 .4 9 6
5 .6 9 3
5 .8 9 0
5 .8 8 6
6 .0 8 3
6 .2 8 0
6 .4 7 6
6 .6 7 3
6 .8 7 0
7 .0 6 7
7 .2 6 4
7 .4 6 1
7 .6 5 7
7 .8 5 4
8 .0 5 1
8 .2 0 9
8 .2 4 8
8 .4 4 5
8 .6 4 2
8 .8 3 9
9 .0 3 5
9 .2 3 2
9 .4 2 9
9 .6 2 6
9 .8 2 3
1 0 .0 2 0
1 0 .2 1 7
1 0 .4 1 3
1 0 .6 1 0
1 0 .8 0 7
1 1 .0 0 4
1 1 .2 0 1
1 1 .3 9 8
1 1 .5 9 4
1 1 .7 9 1
1 2 .3 8 2
1 2 .5 7 9
1 3 .1 6 9
1 3 .3 6 6
1 3 .9 5 7
1 4 .1 5 4
1 4 .7 4 4
1 5 .1 3 8
1 5 .7 2 8

W
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)

Data Sheet

5.7

8.4

(.224)

(.331)

Size
Number
G 25
G 30
G 35
G 40
G 45
G 50
G 55
G 60
G 65
G 70
G 75
G 80
G 85
G 90
G 95
G100
G105
G110
G115
G120
G125
G130
G135
G140
G145
G150
G155
G160
G165
G170
G175
G180
G185
G190
G195
G200
G210
G220
G230
G240
G250
G260
G270
G280
G290
G300

SO-N
NA/ NB -G
G SO-F
FA/ FB-G
G
Dimensions mm (Inches)

ID
2 4 .4
2 9 .4
3 4 .4
3 9 .4
4 4 .4
4 9 .4
5 4 .4
5 9 .4
6 4 .4
6 9 .4
7 4 .4
7 9 .4
8 4 .4
8 9 .4
9 4 .4
9 9 .4
1 0 4 .4
1 0 9 .4
1 1 4 .4
1 1 9 .4
1 2 4 .4
1 2 9 .4
1 3 4 .4
1 3 9 .4
1 4 4 .4
1 4 9 .3
1 5 4 .3
1 5 9 .3
1 6 4 .3
1 6 9 .3
1 7 4 .3
1 7 9 .3
1 8 4 .3
1 8 9 .3
1 9 4 .3
1 9 9 .3
2 0 9 .3
2 1 9 .3
2 2 9 .3
2 3 9 .3
2 4 9 .3
2 5 9 .3
2 6 9 .3
2 7 9 .3
2 8 9 .3
2 9 9 .3

(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(

.9 6 1
1 .1 5 7
1 .3 5 4
1 .5 5 1
1 .7 4 8
1 .9 4 5
2 .1 4 2
2 .3 3 9
2 .5 3 5
2 .7 3 2
2 .9 2 9
3 .1 2 6
3 .3 2 3
3 .5 2 0
3 .7 1 7
3 .9 1 3
4 .1 1 0
4 .3 0 7
4 .5 0 4
4 .7 0 1
4 .8 9 8
5 .0 9 4
5 .2 9 1
5 .4 8 8
5 .6 8 5
5 .8 7 8
6 .0 7 5
6 .2 7 2
6 .4 6 9
6 .6 6 5
6 .8 6 2
7 .0 5 9
7 .2 5 6
7 .4 5 3
7 .6 5 0
7 .8 4 6
8 .2 4 0
8 .6 3 4
9 .0 2 8
9 .4 2 1
9 .8 1 5
1 0 .2 0 9
1 0 .6 0 2
1 0 .9 9 6
1 1 .3 9 0
1 1 .7 8 3

W
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)

3.1

(.122)

5.7

(.224)

L
Data Sheet

Size
Number

833

Size of O-Ring

Data Sheet

(Conformed to "AS568A")

SO-NA/NB-A

SO-FA/FB-A
O-r ing Symbol

SO N A A 012
Size

ID

A: Conformed to AS568A
Durometer
A: A70
B: A90
Material
N: Nitrile Rubber (NBR)
F: Fluororubber (FPM)
O-Ring
Size
Number
A006
A007
A008
A009
A010
A011
A012
A013
A014
A015
A016
A017
A018
A019
A020
A021
A022
A023
A024
A025
A026
A027
A028
A029
A030
A031
A032
A033
A034
A035
A036
A037
A038
A039
A040
A041
A042
A043
A044
A045
A046
A047
A048
A049
A050
A110
A111
A112
A113
A114
A115
A116
A117
A118
A119
A120
A121
A122
A123
A124
A125
A126
A127
A128
A129
A130
A131
A132
A133
A134

834

SO-N
NA/ NB-A
A SO- FA/ FB-A
A
Dimensions mm (Inches)

ID
2.90
3.68
4.47
5.28
6.07
7.65
9.25
10.82
12.42
14.00
15.60
17.17
18.77
20.35
21.95
23.52
25.12
26.70
28.30
29.87
31.47
33.05
34.65
37.82
41.00
44.17
47.35
50.52
53.70
56.87
60.05
63.22
66.40
69.57
72.75
75.92
82.27
88.62
94.97
101.32
107.67
114.02
120.37
126.72
133.07
9.19
10.77
12.37
13.94
15.54
17.12
18.72
20.29
21.89
23.47
25.07
26.64
28.24
29.82
31.42
32.99
34.59
36.17
37.77
39.34
40.94
42.52
44.12
45.69
47.29

( .114 )
( .145 )
( .176 )
( .208 )
( .239 )
( .301 )
( .364 )
( .426 )
( .489 )
( .551 )
( .614 )
( .676 )
( .739 )
( .801 )
( .864 )
( .926 )
( .989 )
( 1.051 )
( 1.114 )
( 1.176 )
( 1.239 )
( 1.301 )
( 1.364 )
( 1.489 )
( 1.614 )
( 1.739 )
( 1.864 )
( 1.989 )
( 2.114 )
( 2.239 )
( 2.364 )
( 2.489 )
( 2.614 )
( 2.739 )
( 2.864 )
( 2.989 )
( 3.239 )
( 3.489 )
( 3.739 )
( 3.989 )
( 4.239 )
( 4.489 )
( 4.739 )
( 4.989 )
( 5.239 )
( .362 )
( .424 )
( .487 )
( .549 )
( .612 )
( .674 )
( .737 )
( .799 )
( .862 )
( .924 )
( .987 )
( 1.049 )
( 1.112 )
( 1.174 )
( 1.237 )
( 1.299 )
( 1.362 )
( 1.424 )
( 1.487 )
( 1.549 )
( 1.612 )
( 1.674 )
( 1.737 )
( 1.799 )
( 1.862 )

W
Size
Number

1.78

2.62

(.070 )

(.103 )

A135
A136
A137
A138
A139
A140
A141
A142
A143
A144
A145
A146
A147
A148
A149
A150
A151
A152
A153
A154
A155
A156
A157
A158
A159
A160
A161
A162
A163
A164
A165
A166
A167
A168
A169
A170
A171
A172
A173
A174
A175
A176
A177
A178
A210
A211
A212
A213
A214
A215
A216
A217
A218
A219
A220
A221
A222
A223
A224
A225
A226
A227
A228
A229

SO-N
NA/ NB-A
A SO-F
FA/ FB-A
A
Dimensions mm (Inches)

ID
48.90
50.47
52.07
53.64
55.24
56.82
58.42
59.99
61.60
63.17
64.77
66.34
67.94
69.52
71.12
72.69
75.87
82.22
88.57
94.92
101.27
107.62
113.97
120.32
126.67
133.02
139.37
145.72
152.07
158.42
164.77
171.12
177.47
183.82
190.17
196.52
202.87
209.22
215.57
221.92
228.27
234.62
240.97
247.32
18.64
20.22
21.82
23.39
24.99
26.57
28.17
29.74
31.34
32.92
34.52
36.09
37.69
40.87
44.04
47.22
50.39
53.57
56.74
59.92

( 1.925 )
( 1.987 )
( 2.050 )
( 2.112 )
( 2.175 )
( 2.237 )
( 2.300 )
( 2.362 )
( 2.425 )
( 2.487 )
( 2.550 )
( 2.612 )
( 2.675 )
( 2.737 )
( 2.800 )
( 2.862 )
( 2.987 )
( 3.237 )
( 3.487 )
( 3.737 )
( 3.987 )
( 4.237 )
( 4.487 )
( 4.737 )
( 4.987 )
( 5.237 )
( 5.487 )
( 5.737 )
( 5.987 )
( 6.237 )
( 6.487 )
( 6.737 )
( 6.987 )
( 7.237 )
( 7.487 )
( 7.737 )
( 7.987 )
( 8.237 )
( 8.487 )
( 8.737 )
( 8.987 )
( 9.237 )
( 9.487 )
( 9.737 )
( .734 )
( .796 )
( .859 )
( .921 )
( .984 )
( 1.046 )
( 1.109 )
( 1.171 )
( 1.234 )
( 1.296 )
( 1.359 )
( 1.421 )
( 1.484 )
( 1.609 )
( 1.734 )
( 1.859 )
( 1.984 )
( 2.109 )
( 2.234 )
( 2.359 )

Data Sheet

Size
Number

2.62

3.53

(.103 )

(.139)

A230
A231
A232
A233
A234
A235
A236
A237
A238
A239
A240
A241
A242
A243
A244
A245
A246
A247
A248
A249
A250
A251
A252
A253
A254
A255
A256
A257
A258
A259
A260
A261
A262
A263
A264
A265
A266
A267
A268
A269
A270
A271
A272
A273
A274
A901
A902
A903
A904
A905
A906
A907
A908
A909
A910
A911
A912
A913
A914
A916
A918
A920
A924
A928
A932

SO-N
NA/ NB-A
A SO-F
FA/ FB-A
A
Dimensions mm (Inches)

ID
63.09
66.27
69.44
72.62
75.79
78.97
82.14
85.32
88.49
91.67
94.84
98.02
101.19
104.37
107.54
110.72
113.89
117.07
120.24
123.42
126.59
129.77
132.94
136.12
139.29
142.47
145.64
148.82
151.99
158.34
164.69
171.04
177.39
183.74
190.09
196.44
202.79
209.14
215.49
221.84
228.19
234.54
240.89
247.24
253.59
4.70
6.07
7.64
8.92
10.52
11.89
13.46
16.36
17.93
19.18
21.92
23.47
25.04
26.59
29.74
34.42
37.46
43.69
53.09
59.36

( 2.484 )
( 2.609 )
( 2.734 )
( 2.859 )
( 2.984 )
( 3.109 )
( 3.234 )
( 3.359 )
( 3.484 )
( 3.609 )
( 3.734 )
( 3.859 )
( 3.984 )
( 4.109 )
( 4.234 )
( 4.359 )
( 4.484 )
( 4.609 )
( 4.734 )
( 4.859 )
( 4.984 )
( 5.109 )
( 5.234 )
( 5.359 )
( 5.484 )
( 5.609 )
( 5.734 )
( 5.859 )
( 5.984 )
( 6.234 )
( 6.484 )
( 6.734 )
( 6.984 )
( 7.234 )
( 7.484 )
( 7.734 )
( 7.984 )
( 8.234 )
( 8.484 )
( 8.734 )
( 8.984 )
( 9.234 )
( 9.484 )
( 9.734 )
( 9.984 )
( .185 )
( .239 )
( .301 )
( .351 )
( .414 )
( .468 )
( .530 )
( .644 )
( .706 )
( .755 )
( .863 )
( .924 )
( .986 )
( 1.047 )
( 1.171 )
( 1.355 )
( 1.475 )
( 1.720 )
( 2.090 )
( 2.337 )

3.53

(.139)

1.42
1.63
1.63
1.83
1.83
1.98
2.08
2.21
2.46
2.46

( .056 )
( .064 )
( .064 )
( .072 )
( .072 )
( .078 )
( .082 )
( .087 )
( .097 )
( .097 )

2.95

(.116 )

3.00

(.118 )

SAE J1926-1

Data Sheet

SAE Straight Thread O-Ring Port


For 950 (N. American) Design Standard

63
(1.6

45

A Dia.
X

B Dia.

45

(3.2

126

Max. R .016
(Max. R0.4)

R .004 - .008
(R0.1 - 0.2)

Detail X
DIMENSIONS IN
INCHES (MILLIMETRES)

Dimensions Inch (mm)


Nominal
Tube OD

Thread Size
.002

O-Ring Size
(Hs 90)

+.015
0
+0.4
0

Max.

Min.

Dash
Size

Inch

-2

1/8

5/16-24 UNF-2B

.669 (17)

.360 ( 9.15)

.075 (1.9)

.063 (1.6)

.394 (10)

12

AS568-902

-3

3/16

3/8-24 UNF-2B

.748 (19)

.423 (10.75)

.075 (1.9)

.063 (1.6)

.394 (10)

12

AS568-903

-4

1/4

7/16-20 UNF-2B

.827 (21)

.490 (12.45)

.094 (2.4)

.063 (1.6)

.453 (11.5)

12

AS568-904

-5

5/16

1/2-20 UNF-2B

.906 (23)

.553 (14.05)

.094 (2.4)

.063 (1.6)

.453 (11.5)

12

AS568-905

-6

3/8

9/16-18 UNF-2B

.984 (25)

.618 (15.7)

.098 (2.5)

.063 (1.6)

.453 (11.5)

12

AS568-906

-8

1/2

3/4-16 UNF-2B

1.181 (30)

.813 (20.65)

.098 (2.5)

.095 (2.4)

.500 (12.7)

15

AS568-908

-10

5/8

7/8-14 UNF-2B

1.339 (34)

.945 (24)

.098 (2.5)

.095 (2.4)

.563 (14. 3)

15

AS568-910

-12

3/4

1-1/16-12 UN-2B

1.614 (41)

1.150 (29.2)

.130 (3.3)

.095 (2.4)

.657 (16.7)

15

AS568-912

-14

7/8

1-3/16-12 UN-2B

1.772 (45)

1.276 (32.4)

.130 (3.3)

.095 (2.4)

.748 (19)

15

AS568-914

-16

1- 5/16-12 UN-2B

1.929 (49)

1.400 (35.55)

.130 (3.3)

.126 (3.2)

.748 (19)

15

AS568-916

-20

1-1/4

1- 5/8-12 UN-2B

2.283 (58)

1.715 (43.55)

.130 (3.3)

.126 (3.2)

.748 (19)

15

AS568-920

-24

1-1/2

1-7/8-12 UN-2B

2.559 (65)

1.965 (49.9)

.130 (3.3)

.126 (3.2)

.748 (19)

15

AS568-924

-32

2-1/2-12 UN-2B

3.465 (88)

2.589 (65.75)

.130 (3.3)

.126 (3.2)

.748 (19)

15

AS568-932

Min.

(0.05)

If face of boss is on a machined surface, dimensions A and D need not apply as long as corner radius R .0004 - .0008 inches
(R 0.1 - 0.2 mm) is maintained.

Data Sheet

Data Sheet

835

Worldwide

Affiliated Companies and Distributors

CHINA
Yuci Yuken Hydraulics Co., Ltd.
Jingwei Road 256, Yuci, Jinzhong City,
Shanxi Province P.C. 030600
Tel. 354-2427866Fax. 354-2421606
URL http://yuciyuken.com/
E-mail xsb@yuciyuken.com

(Norway)
(Sweden)
(Denmark)

(United Kingdom)
(Ireland)

(Netherland)

(Poland)

(Austria)
(Switzerland)

(France)

Irkutsk

(Turkey)

(Spain)

Yuci

(Portugal)

UNITED KINGDOM

Dalian
Seoul

Zhangjiagang

(Egypt)

Yuken (U.K.) LTD.


51 Spindus Road,
Speke Hall Industrial Estate,
Liverpool L24 1YA
Tel. 0151-486-4696
Fax. 0151-486-3537
URL http://www.yuken.co.uk
E-mail office@yuken.co.uk

Busan
Shanghai
Hangzhou
Ningbo
Taipei
Foshan Shenzhen Taichung
Tainan
Hanoi Hong Kong

New Delhi

Kolkata

Mumbai

Bangkok

Bangalore
Colombo

Yuken Kogyo(H.K.)
Service Center

Manila

HCMC
Ipoh
Kuala Lumpur
Singapore
Jakarta

INDIA
Yuken India Ltd.
(Head Office)
P.B.No.16, Whitefield Road,
Whitefield, Bangalore-560 066
Tel. 080-28452262
Fax. 080-28452261
URL http://www.yukenindia.com
E-mail enquiry@yukenindia.com

Yuken Kogyo(H.K.)
Service Center
(South Africa)

(New Delhi Office)


26, Community Centre, Mayapuri,
Phase-1, New Delhi 110 064
Tel. 011-28115545 Fax. 011-28115452
(Kolkata Office)
Indra Prastha,46A, Madan Mohan
Malaviya, Sarani,
(Formerly Chakraberia Road, North),
Ground Floor, Kolkata 700 020.
Tel. 033-24544345 Fax. 033-24544348

Brisbane

HONG KONG
(Mumbai Office)
H-4 Ansa Industrial Estate,
Saki Vihar Road, Sakinaka,
Mumbai-400 072
Tel. 022-28472011 Fax. 022-28472012
(Bangalore Office)
B-80, 2nd Cross, 1st Phase
Peenya Industrial Area,
Bangalore-560 058.
Tel. 080-28390225Fax. 080-28390224

Yuken Kogyo (H.K.) Co., Ltd.


Flat 20, 7F., Block B
Focal Industrial Centre,
21 Man Lok Street,
Hung Hom, Kowloon, Hong Kong
Tel. 2362-2355
Fax. 2765-7612
E-mail yuken@yuken.com.hk

EUROPE
AUSTRIA

NETHERLAND

RUSSIA

TURKEY

Eurofluid Hydraulik GmbH.,


Europastr. 5,
A-3442 Tulln-Langenrohr
Tel. 2272-66990
Fax. 2272-66991

Motrac Hydrauliek B. V.
Dambroek 2
7223 DV Baak
Postbus 24
7200AA
Zutphen
Tel. 0575-448844
Fax. 0575-448866

ZAO Enerprom-Mikuni
P.O. box 718, 28
Starokuzmikhinskaya str.,
Irkutsk, Russia, 664033
Tel. 3952-211-541
Fax. 3952-255-797

Mert Teknik Fabrika Malzemeleri


Ticaret ve Sanayi A.S.
Tersane Cad No.43, (34420)
Karakoy-Istanbul
Tel. 212-252-8435
Fax. 212-245-6369

SPAIN

UNITED KINGDOM

Keelavite
Ctra. Billabona-Asteasu, Km. 3
Tel. 943 69 27 00
Fax. 943 69 17 75
Servitec Industriales Tecnicos SA
Poligono Industrial Palmones-11
Gondola-12
Los Barrios(Cadiz) 11379
Tel. 05-5667-7361
Fax. 05-5667-7903

East Yorkshire Hydraulics Ltd.


Units 4B / 4C Harpings Rd.,
National Avenue, Hull HU5 4JF
Tel. 01482-440222
Fax. 01482-440225
Ovalway Hydraulic
Engineering Ltd.
11, Cannon Park Road,
Cannon Park, Middlesbrough,
Cleveland, TS1 5JU
Tel. 01642-247106
Fax. 01642-241874

DENMARK
Hydro Service
Glarmester Vej 18, DK-6710 Esberg
Tel. 75 155855
Fax. 75 155093

FRANCE
DHPS Sarl
1 Impasse Du Jardin Renard,
95110 Sannois
Tel. 01-3026-2626
Fax. 01-3025-2737

IRELAND
Hydraulic Consultants &
Service Ltd.
Unit 3
Ballymount Court Business Centre
Ballymount Road
Walkinstown Dublin
Tel. 1-4565871
Fax. 1-4508080

836

NORWAY
A/S Hydranor
Withs Gate 11, N-3600 Kongsberg
Tel. 32865656
Fax. 32865655

POLAND
Masterpol
Przedsiebiorstwo ProdukcyjnoHandlowe, 60-167 Poznanul,
Olesnicka 15
Tel. 061-8685911
Fax. 061-8689355

PORTUGAL
Fluidraulica-Eq. Hydraulicos
LDA,
Meaes-Lousado 11, VN Famalicao,
4760 Lousado
Tel. 252-316215
Fax. 252-316280

SWEDEN
P & N Hydraulics
Ostra Zinkgatan 3
SE-271
Ystad
Tel. 0411-186 58
Fax. 0411-186 58

SWITZERLAND
Oelhydraulik Hagenbuch AG.
Risching 1 Ch-6030 Ebikon LU
Tel. 041-444-1200
Fax. 041-444-1201

KOREA
Yuken Korea Co., Ltd.
(Head Office)
Rm 210, Asia Bld., 413-49,
Shindorim-Dong, Guro-Gu,
Seoul, 152-887
Tel. (02)2675-2110
Fax. (02)2675-2104
URL http://www.yuken.co.kr
E-mail: mc.jo1220@yuken.co.kr
ALA Industries, Ltd. has a sales
network in U.S.A. and Canada
consisting of many distributors.

(Busan Office)
#557-10 Gwaebeop-Dong,
Sasang-Gu,
Busan 617-809
Tel. (04)2359-2712
Fax. (04)2359-2096

NORTH, CENTRAL & SOUTH AMERICA

JAPAN

MEXICO

ALA Industries, Ltd.


1150 Southpoint CR Ste D
Valparaiso, IN 46385 - 6236 U.S.A.
Tel. 219-465-4197
Fax. 219-477-4194
E-mail ala@yuken.org

Yukme S.A.De C.V.


Zaragoza No.7,
Col. Sta. Ana Tlapaltitlan
C.P. 50160, Toluca, EDO.
DE Mexico
Tel. 722-270-5282
Fax. 722-270-9349

Yuken North American Service


Center
Servo Kinetics, Inc.
3716 Plaza Drive Ann Arbor MI
48108 U.S.A.
Tel. 734-996-4996
Fax. 734-668-6630
Bear Fluid Power
34612 Centaur Clinton Township,
Ml 48035, U.S.A.
Tel. 586-792-2800
Fax. 586-792-2882

Yuken North American


Service Center
(Indiana)

U.S.A./CANADA

(Michigan)

Mexico

YUKEN KOGYO CO., LTD.

CANADA

International Sales Department:


(Tokyo Office)
Hamamatsucho Seiwa Bldg.
4-8, Shiba-Daimon 1-Chome,
Minato-ku, Tokyo 105-0012
Tel. +81-3-3432-2110
Fax. +81-3-3436-2344
URL http://www.yuken.co.jp
E-mail int.bd@yuken.co.jp

Drive Products Inc.


1665 Shawson Drive, Mississauga,
Ontario, Canada, L4W 1T7
Tel. 905-564-5800
Fax. 905-564-5799

Sao Paulo

ARGENTINA
Distritec S.A.
Av.85 No.1113
(B1650 HWG) San Martin,
Buenos Aires
Tel. 11-4754-6000
Fax. 11-4755-9093

BRAZIL
Yutec Hidraulica Ltda.
Rua Tiburcio de Souza, 1621,
Itaim Paulista
Sao Paulo S.P.
CEP:08140-000
Tel. 011-6568-6400
Fax. 011-6568-7327
Hidracomp Componentes
Hidraulicos Ltda.
Rua Dr. Edgard Magalhaes
Noronha, 704-Vila Nova York,
CEP 03480-000 Sao Paulo S.P.
Tel. 011-6721-1113
Fax. 011-6721-9302

Buenos Aires

TAIWAN
Yuken Hydraulics(T.W)
Co., Ltd.
(Head Office)
NO.12, 7th Road, Taichung
Industrial Park, Taichung
Tel. 04-2359-3077
Fax. 04-2359-8813
URL http://www.yuken.com.tw
E-mail office@yuken.com.tw
(Taipei Office)
1F, No.97, Wun Ming Road,
Guei Shan Township,
Taoyuan County
Tel. 03-328-3628
Fax. 03-328-3242

AFRICA

ASIA & AUSTRALIA/NEW ZEALAND


CHINA

INDONESIA

TAIWAN

Hy South Tech (SHENGZHEN)


Co., Ltd.
Room 2806, 28/F., News Bldg.,
Shennan Rd.,Shenzhen 518027
Tel. 755-82091466
Fax. 755-82091966
Hy Industry (HANGZHOU) Co.,
Ltd.
19/F Kaiser Commercial Center,
No.11 Qingchun Rd.,
Hangzhou
Tel. 571-87225088
Fax. 571-87225066
Dalian Yuken Trading Co., Ltd.
Room 1210B, Rainbow Building,
No.23 Renmin Road,
Zhongshan District, Dalian
Tel. 411-39869128
Fax. 411-39869127
Yuken Kogyo (Zhangjiagang)
Trading Co., Ltd.
No.9 Xin Jing Xi Road,
Zhangjiagang City, Jiangsu
Tel. 512-5816-2355
Fax. 512-5816-5199

P.T. Samudra Teknindo


Hydraumatic
Jl. Prof. Latumenten,
Hasbilan

No.35,
Jakarta Barat 11220.
Tel. 021-630 8889
Fax. 021-630 8989

San Shin Co., Ltd.


59 Cheng Kung Road, Tainan
Tel. 06-223-4191
Fax. 06-220-0218
Shinhsing Trading Co., Ltd.
No.16, Lane 313
Fu Hsing N.Road. Taipei
Tel. 02-2712-2190
Fax. 02-2712-7173

EGYPT
E. M. A. Co.,
292 Ramsis 2 Extension
Nasr City, Cairo
Tel. 2-3865509
Fax. 2-3865509

SOUTH AFRICA
Ernest Lowe (Pty) Ltd.
6 Skew Road Boksburg North 1460
P.O. Box 6357,
Dunswart, 1508
Tel. 011-8944281
Fax. 011-8943267

Yuken Kogyo (H.K.) Service


Center
Yuken Kogyo (Ningbo) Hydraulic
Technology Company Limited
1/F, Block D, No. 143,
Qi Xin Road, Jiang Dong Hi-Tech
Park, Jiang Dong, Ningbo,Zhejiang
Tel. 0574-87928836
Fax. 0574-87929773
Yuken Kogyo (Foshan)
Hydraulic Service Co., Ltd.
2B of Block No.9, Jin Qiao
Industry City, No.9 Xin Yue Road,
Wu Sha, Daliang, Shunde District,
Foshan City, Guangzhou
Tel. 757-2280-5066
Fax. 757-2280-5068

MALAYSIA
Mega Engineering (M) Sdn.Bhd.
No.45, Jalan Perindustrian
Silibin 1, Kawasan Perindustrian
Ringan Silibin 30100 Ipoh, Perak
Tel. 05-5279823
Fax. 05-5272711

PHILIPPINES
L&L Optimum Commercial Corp.
Lot 39 Blk. 15 Basswood St.,
Greenwoods, Pasig City
Tel. 2-642-4895
Fax. 2-643-9241

SINGAPORE
Taknas Engineering (Pte.) Ltd.
Block 6 No.102, Pandan Loop
Jurong, Singapore 128310
Tel. 67775856
Fax. 67796711
AB Hydramec Pte, Ltd.
188, Tagore Lane, Singapore 787584
Tel. 64532766
Fax. 64539377

SRI LANKA
Yuken India Ltd.
(Sri Lanka Branch Office)
No.15, Col. T G Jayawardana
Mawatha, Colombo 03
Tel. 011-2564037

THAILAND
Chavanan Corporation Limited
156 Sukhumvit 55 Road,
Klongton Nua, Vadhana,
Bangkok 10110
Tel. 2714-9088
Fax. 2381-1832

VIET NAM
Thang Long Tech Co., Ltd.
82 Le Thnh Nghi Str,
Hai Ba Trung Dist, Hanoi
Tel. 4-623-0117
Fax. 4-623-0116
Thuy-Khi-Dien R.T.
165/40 Nguyen Thai Binh Str.,
Dist 1, HCM City
Tel. 8-8218613
Fax. 8-8218614

AUSTRALIA/NEW ZEALAND
ACT Corporation (Australia) Pty. Ltd.
5 Woorabinda Street, Runcorn
QLD4113, Australia
Tel. 07-3841-5788
Fax. 07-3841-4088

837

Engineering Information
Catalogue
August, 1991 First Edition
March, 2008 Edition 11
Publisher

Yuken Kogyo Co., Ltd.


Sales Planning Division,
Products Publicity Section
4-8, Shiba-daimon 1 Chome,
Minato-ku, Tokyo 105-0012, Japan
TEL: 81-3-3432-2113
FAX: 81-3-3436-2344
Printer

See code number on back cover

Please address your inquiries regarding


this catalogue to the International Sales
Department
TEL: 81-3-3432-2110
FAX: 81-3-3436-2344

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