Professional Documents
Culture Documents
0289
2-1
85 12 15
()
TEL431-5722
() 1.
TEL431-5787
2.
TEL431-5132
3.
TEL431-5862
4.
TEL400-6921
5.
TEL400-6544
6.
TEL431-5932
()
2-2
1.l
1.2
11
11
2.1
2.2
2.3
(Covers)
2.4
2.5
2.6
Floating Heads
2.7
Tube Bundle
2.8
Nozzles and other
connections
2.9
Flanged Girth Joints
21
2l
2l
21~4
25
25
25~6
26~7
27
2.10
Lifting Lugs and Pull
Bolts
2.11
Kettle Kettle Type Reboilers
2.12
2.13
2.14
3.1
3.2
3.3
3.4
2-3
27~8
28
29~12
213~14
215~17
31
31
31
3.5
3.6
3.7
3.8
3.9
3.10
3.11
3.12
3.13
3.14
3.15
3.16
3.17
3.18
3.19
3.20
3.21
3.22
MarkingIdentification
4.1
4.2
4.3
2-4
31~2
32
32
32
32
32
32
32
32
32
32
32
32
32~3
33
33
33~4
34~5
35
41
41~2
42~8
5.1
5.2
5.3
5.4
5.5
5.6
1.1
1.2
1.3
1.4
1.5
51
51
51
51~3
53~4
54
A11~2
A13
A14
A15~12
A113~14
B11~2
1.1
1.2
(1)71
(2)ASME BOILER AND PRESSURE VESSEL CODE SECTION
(3)ASTM SECTION l3
(4)ANSI Bl6.5B16.34B35.10B36.19
(5)TEMA
(6)MSS
(7)JIS
2-5
2.1
2.1.1
2.1.2
2.1.3 [
]
2.2
2.2.1
2.2.2 Dry-out Steamout
2.2.3
2.3 Covers
2.3.1 [Kettle ][U ]
2-6
2.4
2.4.1 lugs
2.4.2
2-7
2.4.3
(1)200500mm
mm
t0
t1
t2
200
150
200
80
40~55
12
150
50
80
12
22
18
M16
50
80
12
22
18
M16
(220)
4,000 250
200
150
80
150
230
180
100
180
230
180
100
180
250
200
120
200
250
200
120
200
300
250
150
250
300
250
200
150 40~55
12
250
(220)
(1) 0.7t26mm
2-8
(2)(1)A36 (2)A240-304
(3)500
(4)
(5)
2-9
(2)5501500mm
mm
t0
t1
t2
200
120
200
80
40~55
12
100
150
50
41
18
M16
200
9(8) 120
100
150
6,000 250
200
12
120
100
170
250
140
120
180
250
9(8) 140
120
180
6,000 250
250
12
140
120
180
300
9(8) 160
140
200
300
9(8) 160
140
200
6,000 300
300
12
160
140
200
300
9(8) 180
160
230
300
9(8) 180
160
230
6,000 350
300
12
180
160
230
350
9(8) 190
170
250
350
9(8) 190
170
250
6,000 350
350
12
190
200
80
12
170
250
50
18
M16
400
220
220
100
16
190
280
80
12
22
M20
400
230
200
300
400
240
210
300
450
260
230
330
2-10
mm
t0
4,000
450
1,250
450
12
450
t1
260
230
330
16
260
230
330
500
12
270
240
350
500
16
270
240
350
500
12
290
260
380
500
16
290
260
380
220
100 40~55
16
t2
80
12
41
22
M20
(2)(1)A36 (2)A240-304
(3)550
(4)
(5)
2-11
(3)5501500mm
mm
T0
200
120
250
200
6,000 250
t1
t2
12
100
170
50
41
18
M16
9(8) 120
100
170
200
12
120
100
170
250
140
120
200
250
9(8) 140
120
200
6,000 300
300
12
160
140
220
300
9(8) 160
140
230
300
9(8) 160
140
230
6,000 350
300
12
170
250
100
150
250
300
9(8) 180
270
120
160
260
300
9(8) 180
160
260
6,000 400
300
12
180
160
280
350
9(8) 190
170
290
350
9(8) 200
180
300
6,000 400
350
12
200
12
180
300
50
18
M16
400
12
220
16
190
320
100
12
22
M20
400
12
230
270
120
200
330
400
12
240
280
140
210
340
450
12
260
230
360
100 40~55
2-12
mm
T0
4,000
500
1,250
450
12
450
t1
260
230
370
16
260
230
370
500
12
270
240
400
500
16
270
240
400
500
12
290
260
430
500
16
290
260
430
280
140 40~55
16
t2
100
12
41
22
M20
(2)(1)A36 (2)A240-304
(3)550
(4)
(5)
2-13
2.5
2.5.1
900kg
2.5.2
2.5.3
2.5.4
12mm
2.6.4
2.6.5
2.7 Tube Bundle
2.7.1 U
2.7.2 TEMA RB-7.44 cladding tube
sheet
2.7.3
2.7.4 TEMA RCB-7.41
a.
b.
2.7.5 Crossflow
2.7.6
2.7.7
2.7.8 TEMA R-4.41
2-14
2.7.11 TEMA RCB-4.8
(1) 20mm [Kettle ]
(2)
(3) 9mm
(4)
2.8.4
2.8.5
Hydrogen Service
2.8.8 NPS 1
2-15
2.9.9
2.9.10 1.25 [ 4]
4
2.10 Lifting Lugs and Pull Bolts
2.10.1
25mm
2.10.2 eye bolts
50mm
2-16
2-17
2.12
2.12.1
d(mm) BWG
2
t=
/4
16
2.3
25
19.30
0.05
3.5
14
4.5
3.5
32
25.70
1.75
25
16
19.25
0.05
2.3
3.5
18
1.75
32
(1.24)
4
0.05
4.5
16
25.65
0.05
2.3
3.5
4.5
2.3
0.10 (1.65)
4.8
5.0
14
(3.4)
T36
(2.11)
(2.77)
10
18
14
(25.4) (2.11)
12
T36
0.10 (1.65)
(2.77)
1
(1.24)
(2.11)
12
BWG
(19.05) (1.65)
14
2
t=
(2.11)
12
(2.77)
1
1 /4
14
3.5
40
32.11
(31.8) (2.11)
12
16
(1.65)
4.5
0.08
14
32.03
0.08
2-18
40
3.5
d(mm) BWG
2
t=
2
t=
BWG
(2.77)
0.15 (2.11)
10
4.8
5.0
12
(3.4)
4.5
4.8
5.0
3.5
T36
T36
A
(2.77)
10
(3.4)
1
1 /2
12
4.5
48
(38.1) (2.77)
10
38.56
12
4.8
0.18
5.0
12
38.46
0.08
4.5
3.5
(2.77)
4
4.5
(50.8) (2.77)
10
48
0.08 (2.11)
(3.4)
2
14
64
51.36
14
0.08 (2.11)
4.8
(3.4)
5.0
0.18
12
64
51.26
0.08
4.5
(2.77)
2-19
2.12.2
T36
BWG
BWG
(tmm)
(mm)
(mm)
(mm)
(tmm)
(mm)
(mm)
(mm)
16
2.5
25
19.30
18
2.5
25
19.25
T36
d(mm)
3
/4
(19.05) (1.65)
14
(1.24)
0.05
2.5
2.8
26
14
(2.77)
1
14
(25.4)
(2.11)
12
2.5
32
25.70
18
2.5
32
(1.24)
0.05
2.8
16
25.65
0.05
2.5
0.10 (1.65)
3.4
33
14
(3.4)
2.5
(2.11)
(2.77)
10
2.5
0.10 (1.65)
(2.11)
12
16
0.05
2.5
(2.11)
12
2.8
(2.77)
11/4
14
(31.8)
(2.11)
12
2.5
40
32.11
16
2.5
(1.65)
2.8
(2.77)
0.08
14
40
32.03
0.08
2.5
0.15 (2.11)
2-20
10
3.4
12
(3.4)
2.8
(2.77)
10
3.4
(3.4)
11/2
12
(38.1)
(2.77)
10
2.8
48
38.56
12
(50.8)
(2.77)
10
2.5
48
0.08 (2.11)
0.18
3.4
(3.4)
2
14
12
38.46
0.08
2.8
(2.77)
2.8
64
51.36
14
2.5
0.08 (2.11)
3.4
(3.4)
0.18
12
64
51.26
0.08
2.8
(2.77)
2-21
(1)
A.TUBE
JIS
ASTM
STB30STB35
HRB72
A179
HRB72
STBA11STBA12
HRB81
A213 TP304
HRB90
A213 TP304L
STBA22STBA23
HRB85
STBA25
A213 TP316
HRB90
A213 TP316L
SUS304TB SUS304LT
HRB90
A210A213 T5
HRB90
HRB90
A214A268 TP410
HRB90
B
SUS316TB SUS316LT
B
B.#80
C.
(2)TIG
(3) 67 48
(4) 30mm
(5)
A. TEMA R-4.41 C-4.41 B-4.41
1/8 3mm
0.25
B.
mm
0.4
2-22
2.12.3
/4
19.30
25.70
11/4
32.11
11/2
38.56
51.36
0.05
0.10
0.05
0.10
25
0.08
0.15
0.08
0.18
40
0.08
0.18
64
B
T53
T53
T3
50
32
48
2-23
(5) 2.12.2 5
(6) 0.5 mm
2-24
2.13
2.13.1
ID
ID450
45
90t
90t
2t
600ID450
45
90t
90t
2t
850ID600
50
100t
100t
2t
1100ID850
55
110t
110t
2t
1600ID1100
60
120t
120t
2t
ID1600
65
130t
130t
2t
B TYPE
22.5
()(1)
2-25
2.13.2
(1)
6t3
2000ID300
22
12t6
2000ID300
4000ID2000
19t12
600ID300
2000ID600
4000ID2000
6000ID4000
22
33
22
33
33
44
6t3
2000ID300
66
12t6
2000ID300
4000ID2000
19t12
600ID300
2000ID600
4000ID2000
6000ID4000
(2)
66
99
66
99
99
1212
(3)
ID450
450ID600
600ID1600
ID1600
2mm
3mm
4mm
5mm
(4)
ID 350ID
750
750ID
1100
3.2
4.5
0.8ID
5
6
0.5ID
8
9
(5)(r)
010r
2-26
2.14
2.14.1
2.14.2
(1)ASME BOILER AND PRESSURE VSSSEL CODE SEC DIV.1 1992
SUPPORTED TUBESHEET
UNSUPPORTED TUBESHEET
30
45o
10
10
12
12
16
16
19
19
22
22
25
25
35o
13
55o
15
17
40
21
60o
29
35
45
41
47
2-27
A.
AtEt
AtEt AsEs
2-28
At tube (mm2)
Ettube (kgf/mm2)
Abbrace (mm2)
Eebrace (kgf/mm2)
Asshell (mm2)
Esshell (kgf/mm2)
Aystay (mm2)
Eystay (kgf/mm2)
2-29
50
19600 19500 19500 19500 19300 19300 19100 19000 18800 18600 18400 18200 18
21000 20900 20800 20700 20500 20400 20200 20000 19700 19400 19100 18900 18
21000 20900 20800 20700 20500 20400 20200 20100 20000 19800 19500 19400 19
19300 19200 19100 19000 18900 18800 18700 18600 18500 18300 18200 18000 17
20500 20400 20300 20200 20000 19900 19700 19500 19300 19100 18800 18500 18
Nickel-chrome-iron alloy
22300 22000 21800 21700 21600 21400 21300 21100 21000 20900 20700 20600 20
7000
7000
6950
6900
6800
6600
6400
6000
alloy
RemarkWhen the values of the modulus of longitudinal elasticity in this table are indicated by the International System
shall be multiplied by 9.8N/mm2, where, 1N/mm2=1MPa.
2-30
3.1
3.2
3.2.1
(1)""Inquiry Package
a.
b.
c.
d.
e. Package
(2)""
(3)"" 5.1.1b~5.1.1e
(4)""
3.2.2
" " "Mill Test Report" "Test Report"
a.
b."Heat""Lot""Melt Identification Number"
c.
d.
e.
3.2.3 Certificate of Comp1iance
3.3
a.
b.
2-31
c.
d.
3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11
3.12
3.13
3.14
3.15
3.16
3.17
3.17.1
3.17.2
3.17.3
a.
b.
c.
d.
e.
f.
g.
h.
i.
j.
k.
l. AWS
2-32
m. Gasket
n.
3.17.4 WPSPQR
3.18
3.18.1
3.18.2 5
a.WPSPQR
b.
c.
d.
e.
f.
g.
3.l8.3
3.19
3.19.l
3.19.2
3.19.3 P-No.
tetraf1uorethylene
3.19.4 min.3.5mm
3mm
3.l9.5
l. 4 28
2. 28
3.19.6
3.l9.7
3.20
(1)
(2)
a.
b.
2-33
c.CrateBag
3inch 75mm
d.
(3)
Chamber
(4)
(5)
(6)
3.21
3.21.1
(1)
(2)Accepted
(3) AI
3.21.2
(4)
3.21.3
(1)
2-34
(2)
3.22 MarkingIdentification
(1) STAMPING U
Steel StampingInterrupteddot
(2)
2-35
4.1
4.1.1
(1)
(2) SHELL & TUBETYPE
HEAT EXCHANGERCONDENSERCOOLER
REBOILER DOUBLE PIPE HEAT
EXCHANGER
4.1.2
(1)
a.
b.
c.
(2)
(3)
(4)
4.1.3
(1) ASME SECTION
DIV.I TEMA TEMA
(2)
4.2
4.2.1
ASME SECTION
SECTION
4.2.2
13Cr
2-36
ANSI B18.2
4.2.3
4.2.4
(1)
(2) 304
304
6mm
4.3
4.3.1 FORMING
(1) BENDING CUTTING
16406
3/322.38
16 24406607
24 36607914
1/83.175
36914
3/164.763
1/83.175
3/164.763
1/83.175
(2)DEFLECTION
10-0(3048)
1830
(457762)
3142
4354
(7871067) (1092~1372)
54(1372)
2-37
(3)
TEMA RCB-7.4
(4)
6-8
5-6
4-5
1-()100
()2
(5)
TEMA F-lF-2F-3
4.3.3 ASSEMBLY
(1)
(2)
(3)
(4)
(5) Flexiblestationary
(6)
a.50mm
b.-3mm
3mm0.4mm
(7)
(8) HOOK
CRANDLESSKID
BELT SLING
(9)
(10)
2-38
(11)SPARE PARTS
4.3.4 WELDING
(1)
a.ASME
b.
c. P-1 P-3
d. P-4P-5P-6
e.
STAGGERED
h.UNDERCUT 0.8mm
i.
1/2(12.7) 1/2(12.7)
1/16(1.6)
1/2(12.7)1(25.4) 1/2(12.7)
1(25.4)2(50.8) 2(50.8)
3/32(2.4)
2(50.8)
5/32(4.0)
1/8(3.2)
c.
d.
2-39
e.
0.9
AWS-ASME
3/4
(3)WELDER QUALIFICATION
a.
b. ASME
c.
d.
(a)
(b)
(4)FILLER METAL
a.
d.
MONEL
NiCrFe-2 NiCrFe-3 309 309L 309Cb
310
e. WELD DEPOSITS FILLER
WIRE (FLUX)
f.ALLOY-CLAD
2-40
3mm 32l
347 410
g.
BEADS
h.
i.
E-60l2E-60l3E-7014E-7020E-7024
j.ELECTRODES
(5)
a.
b.
c.
d.PEENING
e.
6mm
f.
(6)
a.
b.
(7)BACK-UP
(8)WELD CONTOUR
2-41
a.
b.
c.
(9)
a.ASME
R
b. l49300
(10)
a. 1
PW-39 UCS-56UHA-32 UCL-34
b. UW-40
c.
- 5941100
d.
RING GROOVE
e.
f.
g.
(11)
a.
b.
c.
d.
4.3.5
(1)
(2)
(3) 3mm 0.4mm
(4)
4.3.6
4.3.7 FINISH
MARKING COMPOUNDS
WELD SPATTERSCALE
2-42
5.1
5.1.1
5.1.2
5.2
1.1A I
5.3
1.2
NDE
5.4
5.4.1
5.4.2
WPSPQRWPQ
WPQRASME ASME CODE SECT.IX
2-43
5.4.3
(1)
(2)
a.
b.
c.
d.
e.
f.
g.
h.
i.
2-44
t(mm)
T12.7
12.7t19
19t38
38t50.8
50.8t
A (mm)
B.C.D (mm)
0.25t
3.2
3.2
3.2
0.625t 9.5
0.25t
3.2
3.2
3.2
0.625t 9.5
1
2ABC D
(3)
5.4.4 PWHT
ASME SECT.
DIV.1
5.4.5
(1)
(2)
(3)
(4)
5.4.6
(1)
QA
(2)1.3
(3)
2-45
(4) 100mm 2
(5)1.4
(6)
(7)
a. GO-NO GO
10 5
b.
(8)
(9)
a.
b.
(10)
a.
b.
6.5
6
8
4
1
2
5.4.7 NDE
NDE
5.4.8
(1) ASNE CODE
(2) ad
(3)
5.4.9
5.4.10
5.5
5.5.1
5.5.2
2-46
a.
b.
c.
d.
5.6 B1-1B1-2
2-47
1.1
1.
1.
2.ASMEJIS 2.ASMEJIS
1.ASME 1.ASME
1.
2.
1.
2.
1.
2.
1.
2.
1.
2.
1.
2.
1.
1.
2.
2.
( 3.ASMEJIS 3.ASMEJIS
2-48
()
1.
1.
2.
2.
3.ASMEJIS 3.ASMEJIS
1.
1.
2.
2.
3.ASMEJIS 3.ASMEJIS
9
10
1.
1.
2.
2.
3.ASMEJIS 3.ASMEJIS
1.
2.
1.
2.
1.
I
R
S
2-49
1.2
1.
2.
3.
4.
5.
6.
7.
8.
9.(RTPTMTUT)
10.(CHIRT)
11.
12.
13.
14.
2-50
1.3
G (m/m)
1.5
2.5
4.5
2B4B
6B12B
12B
5mm
1mm
5mm
Max.1/2
Max.1/2 Max.10mm
Max.1.5mm
ID(mm)
ID300
300ID400
400ID600
600ID1000
1000ID
(mm)
2mm
2.5mm
3mm
-3+4mm
-3.5+4.5mm
2-51
1.4
1.4.1
(1) UT
(2)
(a)
(b)
(c)
(d)
(3)
(a)
PLATE THICKNESS
INSIDE DIAMETER
OD
OUTSIDE DIAMETER
HEIGHT
TL
TANGENT LINE
2-52
2-53
b.
FH
r3t
(10:1 )
2:1
and SD
R=D
r=0.1D
h=0.194D
Standard
Flanged
Dished Head Plate
Ellipsoidal
Plate
Dished
Head ED
R:r=2:1
ellipsoidal curve
h=1/4D
2:1 Approximate
Ellipsoidal AD
R=0.9045D
Dished Head Plate
r=0.1727D
h=1/4D
2-54
DR
R/D0.8
HH
R=0.5D
CA
R=0.9045D
r=0.1727D
h=1/4D
This is the same
shape as AD
Cap
2-55
c. UCS-79(d) PWHT
121.1482.2
5%
P. NO.1
Gr NO.12
40%
T5/8
10%
121.1482.2
HT
HT
2-56
1.4.2
(1)
a.
(t)
3 6
300 2000
-6+6
6 12
300 2000
2000 4000
-6+6
-9+9
12 19
300 600
600 2000
2000 4000
4000 6000
-6+6
-9+9
-9+9
-12+12
19 50
600 2000
2000 4000
4000 8000
-6+9
-9+12
-12+18
50 100
1500 4000
4000 6000
6000 8000
-12+15
-15+21
-18+24
b.
(t)
3 6
300 2000
-2+2
6 12
300 2000
2000 4000
-2+2
-3+3
12 19
300 600
600 2000
2000 4000
4000 6000
-2+2
-3+3
-3+3
-4+4
19 50
600 2000
2000 4000
4000 8000
-2+3
-3+4
-4+6
50 100
1500 4000
4000 6000
6000 8000
-4+5
-5+7
-6+8
2-57
c.
ID 350
800
1150
1500
2100
2600
750 1100 1450 2000 2500 3200
t
3.2
4.5
0.8 D
5
6
0.5 D
8
916
1819
2122
2425
d.(H)
ID
3501000
0+4
10012000
0+10
20013200
0+15
t10
10t30
2t
30t80
60+55/100(t-30)
e.
20
f.
(a)
mm
ID
04
3501000
2-58
11502000
010
21003200
015
3200
0.625 D
h.
(a)
2.5o
(b)
1mm
i.(Knuckle Radius)
(2)
a.
(a)(D+2t)
(b)
b.
0o45o90o135o
c.
(a)
OH=R- (R - r)2 -(D/2 - r)2 L
2:l OH1/4 D L
OHrL
OHl/2 D
(b)
2-59
d
(a) 10
(b) CROWN RKNUCKLE r
e.
(a) 100 CNS
ASME SEC
100
(b) 100PT MT
(c) NDE
()
()KNUCKLE r
()
()
f.
g.
(3) AI
(1)
(a)
(b)
(2)
(a)
(b)
(c)
2-60
(d)NDE
(2) AI UCS-79d
1.4.4
(1)
(2)1000mm
U STAMP ASME
2-61
1.5
2-62
DATE 81.10.15
CHKD
BY
2-63
2-64
2. 0.3m/m
3.
DATE 81.03.09
CHKD
2-65
BY
SHEET NO.
1.()
2.
OF
1.PCD
1.
1.
2.
3.
4.
5.
6.
7.
1.
2.
3.
4.
5.
6.
(1)
(2)
(3)
7.
1.
2. Sa
3. TIG
2-66
1.
2.
3.
2-67
SHEET NO.
OF
1.
1.
1.()
Kg/cm2
2.()
Kg/cm2
3. 100
Kg/cm2
Kg/cm2
1. Sa 2 1/2
2.
3.
4.
1.
2.
3.
1.
2.
3.
4.
2-68
2-69