E00537-4

89 5 20

1 1

1 1~2

2.1.1 . 2 1~10
2.1.2 ..2 10~20
2.1.3 ..2 20
2

2.2.1 ..2 20
2.2.2 ..2 20~25
2.2.3 . 2 25
2.2.4 ..2 26~27

2.2.5 ..2 27
2.2.6 ..2 27
3

2.3.1 ..2 28~38

2.3.2 ..2 38~41
4

2.4.1 ..2 41
2.4.2 ..2 41
2.4.3 ..2 -41
2.4.4 ..2 -42
2.4.5 ..2 42~43
3

3.1.1 ..................................................3-1
3.1.2 ....................................3-1
3.1.3 ...........................................3-2~4

3.2.1 ..3 6~8

3.2.2 ..3 9~10
3.2.3 ..3 11~13
3

3.3.1 ..3 -14~15

4

3.4.1 ...316~18
4

4.0.1 ..4-1
4.0.2 ..4-1
4.0.3 ..4-1~4
1

4.1.1 ..45
4.1.2 ..4-5~11

4.2.1 ..4 11
4.2.2 ..4 11
3

4.3.1 ..4 11~12

4.3.2 ..4 -13
4

4.4.1 ..................................................4-13
4.4.2 ..............................................4-13
4.4.3 .......................................4-14
4.4.4 ..............................................4-14
4.4.5 ............................4-14
4.4.6 ..................................................4-14
4.4.7 .........................................................4-14
4.4.8 .........................................................4-14~15
4.4.9 ..................................................4-15~16

5.1.1 ...........................................5-1
5.1.2 .......................................5-1
5.1.3 ..................................................5-2~9
2

5.2.1 .5 10
5.2.2 .5 10
3

5.3.1 ..5 10
5.3.2 ..5 -10
5.3.3 ..5 10~11
5.3.4 ..5 11
4

5.4.1 ..5 12
5.4.2 ..5 -12~14

 A ..A-1~8
B

..B-1

C ..C-1~3

1
2
1.1.1

1.1.2

1.1.3

1.1.4

1.2.1

82 09

1.2.2 (5)

 71 01 24
1.2.3 86 09
1.2.4 CNS : Chinese National Standards.
1.2.5 ASTM: American Society of Testing and Materials.
1.2.6 ASME: American Societyof Mechanical Engineers.
A. Section materials specification.
B. Section non-destructive examination.
C. Section Div.1 Pressure Vessels.
D. Section Welding Qualifications.
1.2.7 ANSI: American Nation Standard Institute, Inc.
1.2.8 API : American Petroleum Institute.
1.2.9 TEMA: Tubular Exchanger Manufacturers Association.
1.2.10

MSS : Manufacturers Standardization Society of the

valve

and fitting industry.

1.2.11

JIS :.

1.2.12

2

2.1.1
1

,A.
B.
C.
,
D.
,E.
F.

(2)

(3) :
:
A.

B.

C.
a. 1kgf/cm2 G
1M2
b. 1kgf/cm2 G 300mm
600mm
c. 3.5M2 25mm

d. 3.5M2 25mm U
5M
e. 10M 8M2
f. 10kgf/cm2G 150mm
177cm2
10M2
300mm 0.07 M3

4
A. 1=

B. 2 =(1

100%

C.

)100%

(5)

A.
B.
a.

b.

c.
:
(a)
(b)
(c)
(d)
(e)

d.

C.:
a.

(a)

(b)

(c)

(d)

(e)
b.
(a)
(b)
(c)
(d)
c.

(a)
(b)
(c)
(d)

D.
a.

(a)

(b)

(c)

(d)

(e)


(f)
b.
(a)
(b)

(c)
(d)
(e)
(f)
(g)
(h),

c.
82

(a)
(b)
(c)

(d)

(e)

(e)

d.
(a)

(b)
(c)
(d) 2M

(e),

(f)

e.
(a)
20KW
(b) 1M2
(c)
(d)

3M2
(e) CNS 2144

(f)
1.2

(g)
45
500mm 1000mm 30

50%
E.:
a.

(a)

(b)

(c)

I.


II.
III. 20,000KW

(d)

(e)

(f)

(g)
b.
(a)
(b)

(c)
(d)
(e)
24

(f) ,

F.

a.
b.

c.

d.

(a)
(b)

(c)
e.

89 1 2
3

f.
G.:

a.

b.

c. ,
,
(a)
(b)
(c)

(d) .,

(e)
2.1.2
(1)
A.

B.

a. 4.3Kgf/cm2
2 2Kgf/cm2 2Kgf/cm2
b. 4.3Kgf/cm2 15Kgf/cm2
1.3 3Kgf/cm2
c. 15Kgf/cm2
1.5
d.
1.25
( 0.2%
) 0.9
e.
1Kgf/cm2 2Kgf/cm2
2Kgf/cm2
C.

6%

10
(2)

A. 900mm 6mm 8mm

B. 900mm 1350mm 8mm

C. 1350mm 1850mm 10mm

D. 1850mm 12mm
(3)

6mm
8mm
(4)

10mm

10

 2.1.2-1
: mm

1350
10
1350 1850
12
1850
14
(5)
A.

375mm 275mm
375mm 90mm
70mm 90mm (
90mm ) 30mm
B. 650mm 1000mm
1000mm 2
C.
1200mm
230mm

D.

E.
2.1.2-2

11

 2.1.2-2

(
)

()

600mm 600mm
3
2
3
1
1

(6)
A.
a. 50

b.

B. :

6% 0.35f/2{0.035Mpa} 0.35
f/2
1.06

10%
20%
C. :

1.03 ( 1 )

1.16 ( 1 )
1.03 ( 1 )

12

 10%
D. : CNS 2139

2.1.2-3

2.1.2-3 ()

30
40
50

25
35
40

40
60
80

40
50
70

:, 1177Kcal/m3{4927KJ/m3},

E. :

13

F. :

G. :

H. :
25mm 20mm :
a. 1f/2{0.1Mpa}.
b. 5f/2{0.5Mpa} 500mm
1000mm
c. 5f/2{0.5Mpa} 2

d. 5t/h
I.
a.

10

b.
a
(7)
A. :()
10f/2{1Mpa}
750mm

B. :

14

a.
2.1.2-4
2.1.2-4

() 75mm

1/3

75mm
75mm
() 100mm

75mm

() 100mm
b.
C. 16kg/cm2{1.6Mpa}
20A
D.
20A

a.
b.

c.

d.

e.
f.

E.

F.
a.

15

b.

c. 1.2cm
2/3 0.3cm
0.6cm
d.

e.
0.6cm
f.

G.
H. 100mm

60mm
a. 5kg/cm2{0.5Mpa} 500mm
1000mm
b. 5kg/cm2{0.5Mpa} 2m2

c. 5t/h
I.
a.

b.
6.5mm
12.7mm 210

c.
6.5mm
d.

e. 3m

16

(8)
A. (
)

B.
7kgf/2{0.7Mpa} 65mm

C.

D.
25mm( 10m2
20mm)65mm
7kgf/cm2{0.7Mpa}

400kg

E.
a.
(a)
(b) ()
(c)
(d)
(e)
(f)
b.
(a)

17

(b)
(c)
(d) ()
c.
F.
a. (Sirocco Fan)
b. (Plat Fan)
c. (Turbo Fan)
2.1.3.
(1)( E00514)
(2)( E00514)
(3)( E00514)

2.2.1
(1) +10~30%

(2) ,
+10~20%
2.2.2
(1)

: PHM - Mg

Fe 3 + Cl - SO 4 SiO 2 MnNaKCu
: a.PH:71, b. :0 ppm
(2)
: 2.2.2-1 2.2.2-2(
(3)
) 2.2.2-3 2.2.2-4( CNS)

18

 2.2.2-1 ()

[Kg/cm2]

>30
[Kg/m2h] <30
pH[25]
>7
>7

[ppm

<60

<40

<50
>7

<10
>50
>7

<40

<2

10~20 20~30 30~50 50~75

>7
>7
8.0~9.0 8.0~9.0

75~100

8.0~9.08)

100~125

8.5~9.08)

125~150

8.5~9.08)

>150

8.5~9.08)

<2

<2

<2

CaCO3]
1)

0 0 0 0 0 0 0

[ppm ]

<0.5

<0.1

<0.03

<0.007

<0.007

<0.007

<0.007

<0.007

O2[ppm ]

<0.05

<0.0310)

<0.0310)

<0.0211)

<0.0211)

<0.02

<0.02

<0.01

<0.005

Fe[ppm ]

0 0 0 0 0

Cu[ppm

0.01~0.05 0.01~0.03 0.01~0.03 0.01~0.03 0.01~0.03 0.01~0.03

2)

N2H4[ppm ]

SiO2[ppm

0.02

]
3)

<0.3

<0.3

[25]
[U/cm]

4)

pll[25]

11.0

11.0

11.0

10.8

10.8

10.5

10.5

10.5

~11.8

~11.5

~11.8

~11.3

~11.3

~11.0

~11.0

~11.0 ~10.5 ~11.0 ~10.3 ~10.8 ~10.3 ~10.0 ~9.0

M [ppm

500

500

500

500

<600

<150

<100

as Ca Co3

~1000 ~800

~1000 ~800

P [ppm

300

300

300

300

<400

<120

<70

As Ca Co3

~800

~600

~800

~600

5)

<4000 <3000 <3000 <2500 <2000 <700

19

<500

10.0 10.5

<400

9.6

<300

10.5` 9.6

<100

9.0

8.5

9.0

8.5

~9.5

~9.0

<50 <2

<20 <2

[ppm ]
Cl-

<800

<500

<500

<400

<300

<100

0.5~

0.3~

[ppm ]

6)

PO

34

5~15

3~10

3~10

[ppm ]

7)

20~40 20~40 20~40 20~40 20~40 20~40 10~30

10~20 10~20 10~20 10~20

5~10

1~3

0.5~2

<10

<5

<2

23

so [ppm ]

SiO2[ppm

<50

<40

<0.5

20

<0.2

 2.2.2-2 ()
[Kg/cm2]

PH[25]

<20

10.5~11.0

75~100

100~125

125~150

>150

8.5~9.03) 9.0~9.54) 8.5~9.03) 9.0~9.54) 8.5~9.03) 9.0~9.54) 8.5~9.03)

9.0~9.54)

CaCO3[ppm]

O2[ppm]

<0.5

<0.007

<0.007

<0.007

<0.007

Fe[ppm]

<0.3*

<0.035)

<0.035)

<0.026)

<0.026)

Cu[ppm]

<0.01

<0.01

<0.005

<0.003

N2H4[ppm]

>0.01

>0.01

>0.01

>0.017)

SiO2[ppm]

<700

[ppm]

1)

<0.048)

7)

<0.029) <0.048)

7)

<0.029) <0.038)

7)

<0.029)

<0.02

<700

2)[25]

<0.3

<0.3

<0.3

<0.3

[U/cm]
[ppm]

<4*

10~40

[ppm]

:1) JIS K 0101-1965

2)()
4)
0
pH
5) 0.02ppm
6) 0.01ppm
7) pH
8)(seperator)
9)(seperator)
: 20kg/cm 2 1.5

21

,
,*,

22

 2.2.2-3 (CNS)

kgf/cm2 (Mpa)
[kg/(m2 h)]

pH(25)
(mgCaCO3/)
(mg/)(5)
(mg O2/)
(mg Fe/)
(mg Cu/)
(12)
(mgN2H4/)
(S/)(25)

pH(25)
(pH4.8)(mgCaCO3/)
(pH8.3)(mgCaCO3/)
(mg/)
(S/)(25)
(mgC-/)
(mgPO43-/) (8)
2 (mgSO3 /)
(mgN2H4/)(11)
(mgSiO2/)

10 (1 ) 1020 ( 12 1020 ( 12 1020 ( 1

50 50

(13)
(13)
(13)
7-9
1

7-9
1

7-9
1

8.0~9.5
0

8.0~9.5
0

8.0~9.5
0

(6)

(6)

(6)

(6)

(6)

(6)

0.5
0.3 0.3

0.5
0.1

0.1
0.1

0.2

0.03
0.1
0.05
0.06

(6)

(6)

11.0~11.8
100~800
80~600
3000
4500
500

11.0~11.8
100~800
80~600
2500
4000
400

11.0~11.8
600
500
2000
3000
300

20~40
10~50(10)
0.1~1.0
-

20~40
10~50(10)
0.1~1.0
-

20~40
10~20
0.1~0.5
-

11.0~11.8 9.8~10.8
250 130
200 100

10.0~11.0
150
120

9.4~10.5
100
80

1500 1200
150 150

1000
100

800
100

9.6~10.8
800
80

9.4~10.5
600
80

5~15
5~10
50

5~15
5~10
50

5~15
5~10
20

5~15
5~10
20

10~30
10~20
0.1~0.5
50

10~30
10~20
0.1~0.5
50

2.2.2-3 (CNS)()

kgf/cm2 (Mpa)
[kg/(m2 h)]

pH(25)
(mgCaCO3/)
(mg/)(5)
(mg O2/)
(mg Fe/)
(mg Cu/)
(12)
(mgN2H4/)
(S/)(25)

pH(25)
(pH4.8)(mgCaCO3/)
(pH8.3)(mgCaCO3/)
(mg/)
(S/)(25)
(mgCl-/)
(mgPO43-/) (8)
2 (mgSO3 /)
(mgN2H4/)(11)
(mgSiO2/)

5075 ( 575 75100 ( 7.5 100150 (

150200 ( 15

(13)

(13)

(13)

(13)

8.5~9.5(14)
0

8.5~9.5(14)
0

8.5~9.6(14)
0

8.5~9.6(14)
0

(6)

(6)

(6)

(6)

0.007
0.05
0.03
0.01

0.007
0.03 (15)
0.02
0.01

0.007
0.007
0.03 (15)
0.02 (16)
0.01
0.005
0.01
0.01
0.5 (17)
0.5 (17)

9.6~10.5 9.2~10.2(18 8.5~9.5

500 400 60 (17)
50 50 2

9.0~10.0(18)
150
10

8.5~9.5
60
2

8.5~9.8
60
2

8.5~9.6
20 (17)
1

8.5~9.8
60
2

8.5~9.6
20 (17)
1

(19)
3~10
3~10(18)
5 (20) 5 (20) 5 (20)

2~6(18)
2 (20)

(19)

0.1~3
-

(19)

0.1~3
-

(19)

23

2 (20)

0.3 (20)

0.2 (20)

24

 2.2.2-4 (CNS)
kgf/cm2 (Mpa) 75100 7.5 100150 10 150200 15

200 20

10

15

20

pH(25)

8.5~9.6(14)

6.5~9.0(23)

8.5~9.6(14)

6.5~9.0(23)

8.5~9.6(14)

6.5~9.0(23)

9.0~9.6(14)

6.5~9.0(23)

(S/)(25)(17)

0.3

0.2

0.3

0.2

0.3

0.2

0.25

0.2

(mg O2/)

0.007

0.02~0.2(24)

0.007

0.02~0.2(24)

0.007

0.02~0.2(24)

0.007

0.02~0.2(24)

(mg Fe/)

0.03 (15) 0.02

0.02

0.01

0.02 (16) 0.01

0.01

0.01

0.005

0.01

0.003

0.002

0.002

(mg Cu/)

0.01

0.01

0.005
(25)

(mgN2H4/)(26)

(mgSiO2/)

0.01

0.01

0.04 (27) 0.02

0.03 (27) 0.02

0.02 (28)

0.02 (28)

0.01

0.01

0.02

0.02

0.02

0.02

5(Hexane)
6
7 M
8 P
9
10
10~20mgSO32-/
11 20kgf/22MPa

0.1~0.5mgN2H4/
12
13

14pH

25

15 0.02mgFe/
16 0.01mgFe/
17

18 pH 9~10.5
2~20mgPO43-/
20
0.02mgSiO2/
22 pH
23 pH 8.0~8.5
24
25 0.003mgCu/
26 pH
27
28
2.2.3
(1) :
A. : 4kg/cm 2 G
B. : 6kg/cm 2 G
C. : 9kg/cm 2 G( )
(2) :
A. : 8kg/cm 2 G
B. : 10kg/cm 2 G
C. : 15kg/cm 2 G( )
(3)
A. 1.1
B. 2kg/cm 2 G
C. 5kg/cm 2 G
(4) , 1.5 ,

26

 ( , , )
2.2.4
(1)
A.
B.
C. A1
D.
E.
(2)
A.
B. :
a.
2.5mm
b. 1.5mm
2.5mm
c. 1.5mm
2.5mm
(3) :
3mm 0mm
(4)
A. JIS B8243ASME VIII,II
:
(a)
(b) ( )
B. :
a.
SS400,SM400,SPV235
SS400,SM400
SGP,STPG370,STK400,STPL380
SS400,SF440,S20C,S25C

SS400,SS490,S20C,S25C,S45C
b.
A36,A283,GrC,DiA285GrC.

27

 A36,A131
2.2.5

(kg)=

(ppm)(M3)
(ppmM3/ kg)

2.2.6
(1) API API 610 ,

SECTION1:GENERAL
SECTION2:BASIC
DESIGN SECTION3:ACCESSORIES.
(2) ANSI ANSI B73.1M
PARAGRAFH1~4
(3) E00503

28


2.3.1
(1)
A.

B.

C.

(2)
A.(BUCKLING)
B.(OVERTURNING)

C.
D. 600mm
3000mm 4 4
E. API 650
33.3% 66.6%
F. 1400kg/cm2
G.(ROOF)
4mm
H. 1/200
I. 7.6 (SELF
SUPPORTED CONE ROOF) 1/6 1/3 18.3
(UMBRELLA)(DOME)
J. 1/12
K.
L.
M. 68

29

 3mm
N.
O. 150mm
P. 300mm
Q.
150mm
R. 75mm
S.
305mm
T.3
1/4NPT (VENT HOLE)
U.

30

(3)
2.3.1-1

(m )

(mm)

(mm)
1

950

(mm)
1,510

1,510x3,020

1,150

2,265

1,210x2,420

1.5

(4x8)

1,435

2,265

1,510x3,020

1.5

(5x10)

1,535

2,265

1,210x2,420

(4x8)

1,535

3,020

1,510x6,070

(5x20)

10

2,300

3,630

2,420x4,850

1.5

(8x16)

15

2,880

3,020

1,510x3,020

(5x10)

20

3,080

3,630

2,420x4,850

1.5

(8x16)

30

3,080

4,840

2,420x4,850

(8x16)

(mm)

(5x10)

1,210x2,42

0.5

1,210x2,42

(4x8)

(4x8)
0.5

1,210x2,42

(4x8)

(4x8)

1,510x3,02

0.5

1,510x3,02

(5x10)

(5x10)

1,210x2,42

1,210x2,42

(4x8)

(4x8)

1,510x3,02

1,510x3,02

(5x10)

(5x10)

2,420x4,85

0.5

2,420x4,85

(8x16)

(8x16)

1,510x3,02

2,420x4,85

(5x10)

(8x16)

2,420x4,85

2,420x4,85

(8x16)

(8x16)

2,420x4,85

(m3)

(mm)

31

1,210x2,42

2,420x4,85

0.5

0.5

2.2

0.5

3.4

3.9

0.5

13.8

17.8

24.8

33.8

(8x16)
10

40

3,460

4,840

2,420x4,850

2.25

4.5

(8x16)

11

50

3,870

4,530

1,510x6,070

(5x20)

12

100

4,830

6,040

1,510x6,070

2.5

10

(5x20)

13

200

5,800

7,550

1,510x6,070

15

(5x20)

14

300

6,760

9,060

1,510x6,070

3.5

21

(5x20)

15

500

8,690

9,680

2,420x9,100

12

(8x30)

2,420x4,85

(8x16)
1.5

2,420x4,85

(8x16)

(8x16)

1,510x6,07

1.5

1,510x6,07

(5x20)

(5x20)

1,510x6,07

2.3

1,510x6,07

(5x20)

(5x20)

1,510x6,07

3.5

1,510x6,07

(5x20)

(5x20)

1,510x6,07

1,510x6,07

(5x20)

(5x20)

2,420x9,10

3.5

2,420x9,10

(8x30)

(8x30)

1.5

42.6

1.5

50

2.7

105

3.5

192

325

3.5

556

:1. 5m3()-300mm 5m3()

-150mm
2.
3.
4. CODE
5.

(4)
A. >1.5M >5M3
2.3.1-2

32

mm

API 650
API
SPEC
12D
API
SPEC
12F

T=+
3/16(4.8mm)

T=minimum norminal
thickness
3/16(4.8mm)+

<15M

15M<36M

T=+
3/16(4.8mm)
T=+

12

10

1/4(6.4mm)
36M60M T=+
5/16(7.93mm)
>60M
T=+
3/8(9.5mm)

T=minimum norminal
thickness 1/4 (6.4mm
6mm)+

B.1.5M 5M3
2.3.1-3

mm

6
6
6

4
4
5

C.:
3mm
0mm
(5)
A.
a.: API 650

33


b.: API 650
2.3.1-4

(E)

API 650
100%
2.3.1-5

API 650
85%
2.3.1-5

70%

( 2.3.1-6
)

12mm

(Sd)( 2.3.1-6
)

14.8kg/cm2

ts(mm)

D x (H-0.3) x G
2 x Sd
+C

D x (H-0.3) x G
2 x E x(14.8)

+C

one-foot method
Dx (H-0.3)
2 x St
6

34

 2.3.1-5
()
85%
100%
:
:
T9
3M (1)
30M
3M
25%

T 30M 30M

(2)

9<T25
(1) T9 (1)
(2) T
(3)

T>25
(1)
(2) T
:

()
3M
60M
60M
INSER TYPE

35

B. API 620
2.3.1-6

(kg/mm2) (kg/mm2)
St(kg/mm2)
Sd(kg/mm2)

(mm)

SA283-C
25
21.1
38.7
14.08 14.08
15.49
15.84
SA285-C
25
21.1
38.7
14.08 14.08
15.49
15.84
SA36
38
25.3
40.8
15.35 16.33
16.33
17.5
SA573-70
38
29.5
49.2
18.45 19.71
19.71
20
SA516-70
38
26.7
49.2
17.8
17.8
19.71
20
1. ONE FOOT METHOD
2. VARIABLE DESIGN POINT METHOD

:
1:: API 650
(1) Group ...A.500
(2) Group

. A...250

200
2. 50 Group API 650
3. API 650 Table 2-2
2/3

4. 0.7
5. API 650 A - 20
6.D: (m)
C:(mm)
G:
H:(m)
E:

36

Sd: (kg/mm2)
St: (kg/mm2)
7.( 1100 ~1200 Hr/in )
:
(1)FLUSH-TYPE
(2) Group ...A, 25mm

(3) Group . A.. 12mm

8. 0.8mm
C.

API 620

a.: API 620

b.: API 620
c.( 1)

37

 2.3.1-7
85%

100%
API 620

T9
A283Gr.C &D, A285Gr.C
(
A516Gr.70 ,SS400 ,SM400B
65, 200
9<T25 A36 , A516Gr.70, SM400B
650, API 620) T>25
A516Gr.70 , SM400B
()
X-RAY

2.3.1-5
SPOT

FULL( 3)
:

:
:
3M :
1.
15M
X-RAY
25% T

:
2.
( 2)

()
3M

30M 30M

1: 32mm FULL

X-RAY

2: 3mm
3: FULL

X-RAY

4: ASME

CODE

SECTION DIVISION

1, PAR UW-51
5: 32mm()( D+50 )

D : ( in) D 20 20

38


API620

39

 2.3.1-8

A-283Gr.C
A-283Gr.D
A-285Gr.C
A-36
A-573Gr.70
A-516Gr.70
SS400
SS400B

(kg/ mm2)
38.7
42.2
38.7
40.8
49.2
49.2
41
41

(kg/ mm2)
21.1
23.2
21.2
25.3
26.7
26.7
24
24

(kg/ mm2)
10.7
10.7
11.6
11.2
13.6
14.8
14.4
14.4

:1. ASTM API 620 TABLE 3.05

2. JIS JIS B8501
(= x 60%)
(6)
A.
a.
(a)
(b) (FITTING)(FLANGE)

b.
(a) (
)

(b)

(c)

40


c.
(a)

(b)

B.
a.
b.

c.

d.
e.
C.
a.
1.6mm
b.
2.3.2
(1)
A.

10%( 10% 0.2kg/cm 2

0.2kg/cm 2 )
( )

B.

41

C. ,

20%
D. ,

(2)

(3)
A.

B.

C. :
(a)

(b)

(c)
(d) 45( ) 90(
)
(e)

(f)
(4)
1kg/cm 2

A.
B. (mm)
C. (kg/cm 2 )
D. (kg/h)
E. (kg/cm 2 )

42

F. (mm)
G. (mm)
H.
(5)
A.
(a)
(b)
(c)
(d)
(e)
B.
(6)

(7)
:
A.

B.

C. 1.5 3

(8)

(9)

43

2.4.1
(1)
(2) , 5kg/cm2G
1.06 kg/cm2G
2.4.2
(1)
(2) 30
2.4.3
(1) TEMA ASME
(2)(GASKET),(NON-ASPE STOS)
(3) A-193-B7
2.4.4
(1)
(2) TEMA
3mm
2.4.5
(1)
A.
a.

2.4.5-1
MM
INCH
330
13
380
15
430
17
480
19
530
21

MM
685
740
790
890
990

44

INCH
27
29
31
35
39

585
635

23
25

1015

40

B. TEMA
TYPEATYPEB KETTLE
C.KETTLE U
D.

E.
(2)
A.
a.
b.
B. ASME SECTIONII SPECIFICATION
a. ASME-4SO
b. 100kg/cm2G,

c. U
(3)
A. 11/2
ANSI B 16.5 API STANDARD 60J
B.4 3/4 1
C.
D. 100kg/cm2G
X-RAY
(4)
A.
a.(SLOTTED BOLTS)

B. 6.4mm(1/4)
C.
D.,
(E00520)

45

46

3.1.1
(1)

CNS

(2)

ASME

3.1.2
(1)

(2)

(3)

(4)

(5)

(6)

(7)

(8)

(9)
(10)
(11)

3.1.3

(1)
A.
B.
C.
D.
E.()
F.
G. (Stamp)
(2)

()

: 1 2

1.:1ST
1.1 ()
1.2 :20~25
1.3 ______kg/2G
1.4 _____kg/2G(1)
1.5 ______
1.6 :(M.C.R) __ kg/hr()
110()
1.7 ___(1
()
1.8
a. : ________ M2()
b.:_______ M2()
1.9 ____ mm____ mm SB-450
1.10 ____ mm____ mm SB-450
1.11 ()
1.12 ()
2.1ST
2.2 ()
2.3 ()

3.1ST
3.1 ,() 1PC
3.2 ,() 2PC
3.3 ,() 1PC
3.4 ,() 1PC
3.5 ,() 1PC
3.6 ,() 2PC

()

: 2 2

3.7 ,() 1PC

3.8 : DIAL SIZE 200mm 1ST
3.9 ,() 1PC
3.10 , ()
() 1ST
3.11
1ST
3.12 :1ST
3.13 ,()
(&SA/H ) 1PC
3.14 :2ST
3.15 , () 2PC
4.1ST
4.1 SS400
5.1ST
5.1 SS400
6.: 1ST
6.1 :,,
6.2 :_______()
:_______()
6.3 :_______()
2 ()
:_______
6.4 :___________M
()

6.5 :STB-340 ()
6.6 SS400
:

:
1.
2. ,;
,

3.2.1
3.2.2
3.2.3

: 1 3

.:
._ _

mm L _ _mm W(_ _

ST

. ,,
.
_ _ _ _M3/CYCLE

.
6.1 :
6.2 :
6.2.1 _ _ _ _M3
6.2.2

_ _ _ _M3

6.3 :

6.3.1 _ _ _ _mm T
6.3.2

_ _ _ _mm T

6.4 :
6.4.1 _ _ _ M3/HR x _ _ _ HR (
6.4.2

_ _ _ M3/HR x _ _ _ HR (

6.5 : _ _ _ KG/CYCLE
6.6 :

6.7 : 20
6.8 : 4 kg/ cm 2 G
6.9 :20

6.10 : 6 kg /cm2 G
6.11 : 7.8 kg /cm2 G
6.12 : _ _ _ _M3 / HR
6.13 : _ _ _ _M3 / HR

: 2 3

6.14 : 70%
6.15 :3mm
6.16 :
6.16.1 : _ _ _ _ _KG()
6.16.2 : _ _ _ _ _KG()
6.17 :
6.17.1 : _ _ _ _ _KG()
6.17.2 : _ _ _ _ _KG()
7
7.1 CNS

JIS

7.2 ANSI JIS

7.3 : ASME

JIS

DIN
DIN
DIN

8.:
9.:

9.1.PH

9.2.M9.3.(ppm)
9.4.Ca (ppm)
9.5.Mg (ppm)
9.6.Fe3
9.7.Cl -

(ppm)
(ppm)

9.8. SO4 (ppm)

9.9.SiO2 (ppm)
9.10.(s/cm)
9.11.(ppm)
9.12.

: 3 3

9.13.Mn (ppb)
9.14.Na

(ppm)

9.15.K
9.16.CU

(ppb)

10.:
10.1.: a.PH:
10.2 : a.PH:

71b.:
71b.:

<140 ppm
0 ppm

11.:
11.1.: 380V x 3x 60HZ
11.2.: 220V x 1x 60HZ()
11.3.: 220V x 1x 60HZ()
12.:
12.1.: ,

12.2.: ---------W x 600D x 2150H(mm)

12.3.: MUNSELL

5Y 7/1

12.4.: 30KA AT 380V,FUJI S

12.5.: CN
12.6.: OMRON MY4N
12.7.: 22mm
12.8.: YOKOGAWA MR1000
12.9.: MANN PTX 800
12.10.: 80mm W X 80 mm H
12.11.PLC: MITSUBISHI A2
12.12.: ,
:_____mmW x_____mmD
:
:
:
:
1.
2.,;
,

: 1 2

SPECIFICATION
1. Service :
2. Quantity:
3. Inside Diameter:
4. Mounting :
5. Length Between Tangents:
6. Site:

10

DESIGN DATA:
7. Lip:

Sp.Gr@

8. Freezing Pt.:

at

9. Opeer. Pressure.(nor./max.):

kg/cm2G

10. Oper. Temp. (nor./max.):

kg/cm2G

11. Design Pressure:

12. Design Temp.:

13. Weights:

kg.Operating:

Empty:

kg

14. Efficiency
MATERIAL
15. Shell:
16. Internal:
17. Supports:
18. Bolt:
19. Nut:
20. Flange:
21. Nozzle:
22. Gasket:
INSULATION
23. Material:

: 2 2

24. Thickness:

11

PAINT
25. Mfrs Std. FPCC Stee.(Severe Site Conditions)

:
1 .
2 . , ;
,

12

: 1 3

SPECIFICATION:
1. Quantity:
2. Service:
3. Governing Std.:
4. Type: Diaphragm Plunger
5. Metering Head Type: Simplex Duplex
6. Motor Supplied by:

Mounted by:

7. Pump Manufacturer, Model & Size:

Operating Conditions
8. Liquid:

Sp.Gr.@ PT:

9. Corrosion/Erosion Caused by:

10. Solid Content (%Wt):
11. Max. Particle Size (MM):
12. Pumping Temp. (),Nor.:

Max.:

13. Vapor Press.(kg/cm2A) @PT:

14. Viscosity(Cp) @PT:
15. Capacity(M3/Hr).Nor:

Rated:

Min:

16. Disch.Press. (kg/cm2G):

Rated:

17. Suct.Press.(kg/cm2G),Max:

Rated:

18. Diff.Press.(kg/cm2G):
19. NPSHA(M):
20. Utility:Cooling Wtr:
21. Location:Outdoor

Hydro.HP(KW):

kg/cm2G
Indoor

13

Performance
22. Speed/Min./Cylinder:
23. Rated Efficiency(%):
24. NPSHR(kg/cm2):

: 2 3

25. Rated BHP(KW):

kg/cm2G

26. BHP(KW) @Relief Setting

27. Noise: Below

dBA @1M from Equip.

28. Painting Requirement: As Per

Material
29. Pump Head:

Process Diaph.:

30. Hydr. Diaph.:

Plunger:

31. Stuffing Box:

Packing:

32. Valves:

Valve Seats:

33. Valve Guide:

Valve Gasket:

34. Valve Body:

SPECIFICATION
Construction
35. Nozzles Size

Rating

Facing Location

36. Suct.
37. Disch.
38. Pump Head Max. Allow Press.(kg/cm2 G):

14

39. Pump Head Hydro. Test Press.(kg/cm2 G):

40. Plunger Diameter (mm) & Stroke (mm)
41. Drive Type,Direct

Gear Belt

Capacity Control
42. Method: Stroke Speed
43.

Manual Auto Local Remote

44. Signal: Pneumatic,

kg/cm2 G

45.

Electric,

mA

Inspection & Test

Non-Wit

Wit

46. Shop inspection

51. Sound-level Test: Yes

No

: 3 3

47. Mech. Run Test

48. Performace Test
49. Hydro. Test
50. NPSHR Test (If

Accessories
52. Relief Valve. Set at

kg/cm2G

53. Back Pressure Valve (If Reguired)

54. Pulsation Dampener
55. Rupture Devices & Indicator
SPECIFICATION

15

56. Dimensions (mm) (Complete Unit):

57. Total Weights (kg):
Remarks
59. Refer to Motor Data Sheet for Motor Spec.
(If Motor Supplied by Vendor).

:
1
2 . , ;
,

3.3.1

16

: 1 1

1.(M3)
2.(M3)
3.(mm)
4.(mm)
5.()
6. mm x mm
7.

8.

9.
10.
11.
12.
13.(): 3mm ,:0mm

17

:
1.
2. ,;
,

3.4.1

(E00520)

18

: 1 2

1.:
1.FIXED HEAD TYPE
2.
m2x

3.:

ST

2.:
1.

2.

3.:
3.1 :

3.1.1 :
3.1.2 :
3.1.3 : m3/hr
3.1.4 :

kg/cm2G

3.2 :
.
3.2.1 : .
3.2.2 : .
3.2.3 : m3/hr.
3.2.4 :

kg/cm2G

4.:
4.1 :

A x ANSI

LB.

4.2 :

A x ANSI

LB.

4.3 :

A x ANSI

LB.

4.4 :

A x ANSI

LB.

4.5 :

A x ANSI

LB.

4.6 :

A x ANSI

LB.

19

5.:

5.1 :

5.2 :
.
5.3
SS400 SUS304
5.4
SS400 SUS304

5.5
SS400

: 2 2

SUS304

5.6 GASKET:___________.
5.7 TIE ROD:___________.
5.8 :

5.9 :

6.(,)
6.1.:
6.2 :

kg/cm2G
kg/cm2G

6.3 ,,,
7.:
7.1
7.2 ()
8.:
8.1 ,
8.2 18 ,

20

9.:
1.(NYPS-M12200)
2. (NYPSM22101)
3.(NYPS-Q00ZMC15012)
10.():
10.1
10.2
10.3
10.4
10.5
10.6
10.7
10.8
10.9

:
1
2. ,;
,

21

4

4.0.1

(Kick of Meeting KOM)

4.0.2
(1)
(2)(Turnkey)
(3) Tie-In
4.0.3
(1)

(Kick of Meeting)
(2)
A.
a.

b.

B.

(Project Manager PM)

(3)

(4)

(5)

(6)

(7)

(8)

 4.0.3-1
1.

YES
NO
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
2.

YES
NO
(1)
(2)
(3)
(4)
(5)
(6)/
3.

YES
NO
(1)
(2)
(3)
(4)
4.

YES
NO
(1)
(2)
(3)
(4)C Chart
(5)
(6)

N/A

N/A

N/A

N/A

(7)
(8)
5.

YES
(1)
(2)
(3)

(4)
(5)
(6)
(7)
(8)
(9)
(10)
6.

NO N/A


4.1.1
(1) :

(2) :

(3) :
(4) :

A. :
1%( 20mm),
1%( 20mm+)
B :

4.1.2
(1):
A.

B.
C. ,

D.


E.
F.
,

G. ,

H.

I.

(2):
4.1.2-1

(1)

(2)

(3) (1)(2)

(4)

(5)

(6) T

(1)

(2)

16mm
610mm B
(a) 16mm B

(b)

(a) 16mm

(b) 610mm

6mm
C D (
)

(3)
A.
B.

C.
a.

 t 50mm 1/4t( 3.2mm)

t 50mm 1/16t( 9mm)
b.
t 40mm 1/4t( 5mm)
t 40mm 1/8t( 19mm)
c.

D. :
a. 4
( 25mm)
b.
E. :
a. CNS
7553(5kg/cm 3 ) CNS 7558
(30kg/cm 3 )
,
115%
F. :

a. CNS 12667()(
)

b.
c. FPGS E00502
G.:

CNS2957()

CNS1215()
CNS3506()
CNS

()

CNS3507()
CNS

()

CNS9269(TIG )
CNS

()

CNS

( MIC )

CNS

()

CNS

()

H.
a.
(a)
(b) 10mm
19mm
(c) 61mm 9.5mm

(d)
b.

I.
a.(RT)

(a) CNS 3710

(b) CNS l267

5mm 01mm


(c)
(d)
b.(UT)
CNS 12668
)

c.(PT)
(a)
(b) CNSJIS
2mm

(c) CNS 11047

d.(MT)
(a) CNS 13021 & 8115
(b)
(c)
(d) ASTM
A514A517 48

4.2.1 : FPGS (E00510)

4.2.2
(1) INSTALLATION
MANUAL FPGS E00503

(2) , FPGS E00503

4.3.1
(1) (PLASMA)

10


(2) :

1.5 mm

5.0 mm
(3) 0.8mm
(4) ,

(5) 10% 1.5mm

(6)
20% 1.5mm
(7)
(8) 13mm

(9)

(10)

(11)
(12)
(13) 2mm
3mm 1.6mm
(14)
(15)
(16)
(17)
3mm
(18)
(19)
(20)
(21) ,

11

4.3.2
(1) INSTALLATION
MANUAL , FPGS E00503
-
(2) , FPGS E00503
-

4.4.1
(1)
:
A..
B.
C.

(2)

(3),

(4),
4.4.2
(1) , ASME
SECTION DIV. TEMA TEMA

(2)

4.4.3
, ASME SECTION &
SECTION

4.4.4

12

13Cr ANSI B18.2

4.4.5

4.4.6
:
(1)
(2) 304
304 ,
6mm
4.4.7 (FORMING)
(1) (BENDING)(CUTTING)

(2) (EDGE PREPARATION)

4.4.8 (ASSEMBLY)
(1) ,
(2) ,

(3)
(4)

(5) (Flexible)(stationary)

(6)

6.5%

7%

6%

6%

8%

4%

1.
2.

13

(7)

(8) , (HOOK)
, (CARNDLES) (SKID)
(BELT SLING),
,
(9)

(10)
,()
(E00505)
4.4.9
(1)
(2)
(3)
(4)

14

5
1

5.1.1
(1)
(2)
5.1.2
5.1.3
(1) FPGS E00514

: 1/7

1.

(INDUSTRIAL BOILER)(PACKAGE BOILER)

1.

2.

3.

4.

CNS

5.

6.

7.

Approved by

Checked by

Prepare by

: 2/7

2.

1.
2.
3.
4.
5.
6.
:
1.
2.
3.
4.

Approved by

Checked by

Prepare by

: 3/7

3.
(1)
M

( 5)

MI

()

RT

MT

PT

UT

(2)
A.:a.ASME SEC.l b.CNS 2139N2144
B. NDE(RTPTUTMT)
/ CNS

C.
D. RT :

(a) CNS ASME SEC.l

RT
(b) RT5% 10%
RT
E.

Approved by

Checked by

Prepare by

: 4/7

4.CNS

MT

11378

Z8058

PT

11379

Z8060

UT

11401

Z8063

RT

13020

Z8114

Approved by

Checked by

Pprepare by

:
: 5/7

5.

(1)

(2)

(3)

10

Approved by

Checked by

11

Prepare by

: 6/7

6.

(1)

(2)

(3)

(4)

(5)

(6)

(7)

()

(8)

()

(9)

()

(10)

(11)

(12)

Approved by

12

Checked by

Prepare by

:
: 7/7

7.

(1)

(2)

R T

(3)

(4)

(5)

,(,,)

(6)

Approved by

13

Checked by

Prepared by

:
:

()

SUS,STPG,STB,BsTF

14

U ,,

()

,,

()

15


5.2.1
(1) :E00510
(2) :E00521
5.2.2
(1)
A.
B.
(2)
(3)

5.3.1
1:E00518
5.3.2 :

(
)
()
5.3.3

(1)

4.3kgf/cm 2
, 2

(2)

4.3kgf/cm 2 15kgf/cm 2
1.3
3kg/cm 2

16

(3)

15kgf/cm 2
1.5

(4)

1kgf/cm 2
2kgf/cm 2

(5)

1kgf/cm 2
2

5.3.4
(1) INSPECTION
MILL SHEET

(2)
API SECTION 4:INSPECTION AND TESTS.
API PERFORMANC TEST HYDROSTATIC TEST ,
NPSHR TESTSOUND LEVEL TEST
API 610
APPENDIX N-INSPECTORs CHECKLIST

(3)

(4)
,

17


5.4.1

5.4.2

18

 5.4.2-1 (1/2):

1.
1.

1
2. ASMEJISCN 2. ASMEJISCN

S
S

1.ASMECNS 1.ASMECNS

1.
3.

3
2.
4.

4
1.
1.
2.
2.

5
1.
1.
2.
2.

6
1.
1.
( 2.
2.
) 3. ASMEJISCN 3. ASMEJISCN
S
S

19

I
S
I
R

 5.4.2-1 (2/2):

1.
1.

()
6
2.
2.

3. ASMEJISC 3. ASMEJISCN

NS
S

1.
1.

7
2.
2.
3. ASMEJISC 3. ASMEJISCN
NS
S
1.
1.

8
2.
2.
3. ASMEJISC 3. ASMEJISCN
NS
S

1.
1.
9
2.
2.
CNS
CNS

10

R
R

1.:
I
R
S

20

(Check List)

:


:1.:
2.:
.
1.:
2.:

A-1

. 1.:
2.:
. 1. PH :
2.:
3. PH :
4.:
. 1.:
2.:
.

YES
NO
N/A

m3/Hr
m3/Hr.
kg/cm2

PPM
PPM
V/AC
A

(Check List)

A-3

4.
ST3

Sa 2-1/2

1. (1)______ (2)______ (2) ______

2.: 75
__________
75 __________
25+35
__________
:4Hr 8Hr
3.:

4.:

(Check List)

A-2

:1.:

2.:
YES
NO
N/A
. 1. (mesh) 20

20~40 #______ 10~20

2.


3. 1m/min

:1.:
2.:
. 1.
#5

2.

3.

. 1.

2.
450
500
. 1.

2. m
85

3. g/ 610
550 350
. 1.

1.

()

YES
NO
N/A

A-4

(Check List)

: (1/2)

YES

NO

N/A

1.,.
2..
3..

1.,,.

2.
3.
1.,,.
2..
3..
4.,,.
1..
2.,.

A-5

(Check List)
:(2/2)

:1.:
2.:

YES
NO
N/A

:1.:
2.:
3. .
.
.
.
. 1..
2..

A-6

(Check List)

: (1/3)

:1.:ASMEJIS
2.:CNS
.
1.()
2.
.
1.PCD
.
1.
. 1.
2.:
3.:
4.:
5.:
6.
7.
1.
2.
.
3.
4.

YES

NO
N/A

A-7

(Check List)
: (2/3)

YES
NO
N/A

:1.:ASMEJIS
2.:CNS

. 5.
6.:(1)
(2)
(3)
.

.
.

7.
1.,()
2. Sa 2
3. TIG
1.
1.

(Check List)
A-8

: (3/3)

YES
NO
N/A

:1.:ASMEJIS
2.:CNS
.
() kg/cm2,

() kg/cm2,

100,
kg/cm2,

 3 ,

kg/cm2,

Sa 2 1/2
:
:
:

.
(:
)
:

:
:
:
:
:
:
:
:

:
:

:
:
:

:
:
:

1.
1.
:

mm

l:

mm:

mm

H:

mm:

J:

mm

2.
2.
:
3.
3.

A
B
C
D
E
F
G

/
/

:
:

B-1

:
:

:
:

()

C-1

1.2.1 P.1-1

1.2.1

2.1.1 (5)P.2-3

2.1.1 (5)P.2-6

2M

2.1.2 (5)P.2-12

CNS 2139

2.1.2 (5)P.2-13

600mm 600mm

2.1.2 (7)P.2-16

10kgf/cm 10kgf/cm2

2.2.2 (3)P.2-20

CNS 10231

2.2.4 (4)P.2-27

JIS

2.3.1 P.2-28

E00518

5.4.2 P.5-13~14

CNS

C-1,C-2,C-3

CNS

()

C-2

2.3.1 (3)P.2-30

3.2.4

4.4.8 (10)P.4-15 (E00505)

5.3.1

E00518

C-3

()

2.1.1 (5)P.2-3

2.1.1 (5)P.2-4

2.1.2 P.2-12(5)

: 750mm CNS 2139 650mm

2.1.2 P.2-16(7)

CNS 2139

2.1.2 P.2-18(7)

5t/h

60mm
12.7mm CNS 2139 6.5mm
5.3.3 P.5-11

15gk/cm2 15kg/cm2