High-tech and know-how at industrys service

Company Profile

FOCUS ON

TEXTILE AND RUBBER COMPENSATORS

INSULATING BLANKETS
SAFETY SHIELDS

Our Identity (History)

The Company was founded in 1986, with
the aim to supply the market with asbestos
free textile products.
With over 25 years of experience, New
Componit has acquired a specific knowhow focused on the fire and high temperature-resistant materials. The first products
were automotive exhaust systems components, shortly followed by several kind of
products for thermal and acoustic insulation, especially for gas turbine exhaust system.
Today we manufacture textile and rubber
expansion joints, insulating blankets and
safety shields, which are used in the energy production process, offering to our
customers turn key solutions designed to
better meet their needs. Our team carefully
monitors each process step, from design
to installation, in order to deliver efficient,
reliable and accurate products. One of our
distinguishing features is our promptness
and flexibility.

Sales Network
Our sales activity is supported by a network of agents
situated all over Italy and abroad.
Saudi Arabia
Austria
Bahrain
Belgium
Bulgaria
China
Egypt
France
Great Britain
India
Italy

Mexico
Holland
Pakistan
Poland
Portugal
Qatar
Spain
South Africa
Switzerland
Tunisia
UAE

Technology
Safety
Energy Saving
Environment
Mission

Core Values

In the rapidly changing world of energy, the mission of New Componit is to

be a global and constantly innovative
leader, who offers textile solutions to
problems related to heat.

Our work originates from our enthusiasm for mankind and for the surrounding
environment. Our personnel shares
these values. Our employees operate
with team spirit and work towards pursuing our goals of constant innovation
and improvement, to create value for
all our stakeholders.

Vision
New Componit wants to become one of
the best in class within few years. When
a customer is looking for a reliable textile joint, an efficient insulating blanket or
an effective safety shield, we want him
to think of us.

Pre-sales

After-sales

Sales and technical support team manage all the aspects of the pre-sales
process; collecting data on field, understanding customers needs, developing the projects and submitting the
technical and commercial proposals.

We execute on-site support all over

the world, thanks to our Service Team,
made by our most skilled personnel. Their daily activities: installation,
field support, supervision are aimed
to customers satisfaction. The complete tracking of our products allows
our service to respond to any kind of
inquiries regarding products delivered
in the past and to promptly perform
maintenance operations on-site.

Engineering
Together with the customer, New Componit solves difficult problems, which
require heat reduction calculations,
structural analysis, noise impact assessment and delivers the relevant
design proposals. Up-to-date technologies for technical calculation and design, combined with a deep knowledge
of materials, enable reliable solutions
to be developed in the short-term.
Manufacturing
In the plant of Cirimido (Como), New
Componit manufactures its own products. We use planning and management system to monitor orders and
deliver excellent results, in total compliance with our Mission. The factory
adopts all the necessary safety systems to protect the workers and the
environment.

Value System
Pre-sales
Engineering
Manufacturing
After-sales
Research & Development
The Personnel

Research & Development

Our Research & Development Department is composed by experienced
professionals, motivated with curiosity for the new and the better, focused
on consistent innovation and improvement. Therefore New Componit assists the customers to formulate their
needs.
New Componit ability to innovate and
anticipate the market is based on renowned cooperation with Research &
Development Centers. The Acuflex
and Piperflex compensators development are relevant examples of this
ability.
The Personnel
The key component is the personnel,
professionally experienced, trained to
specific jobs, motivated to share business targets, proud to be a part of a
dynamic, stimulating organization.

TEXTILE EXPANSION JOINTS

Compensators apply to pipe and duct systems, conveying any kind of fluids. All these systems are often
subject to damages and failures caused by mechanical
stress, due to temperature and pressure variations, as
well as undesired vibrations and movements.
Compensators, or expansion joints, are flexible joints
designed to absorb the vibrations and to compensate
the movements between pipe sections, to which they
are connected.
The textile expansion joints are suitable for this purpose,
when the conveyed fluids are gaseous fluids, regardless
their temperature, and they can compensate wide movements.
The choice of the right textile joint depends on the operative conditions and the required performances: temperature, pressure, chemical composition, movements,
heat and noise reduction requirement, life span required, determine its stratification.

VIBRAFLEX SERIES
Minimum propagation of vibrations.
Temperature up to 280C
ENERFLEX SERIES
Maximum application versatility.
Temperature up to 650C
POWERFLEX SERIES
Maximum chemical resistance
to components of the combustion fumes.
Temperature up to 650C
CHEMFLEX SERIES
Maximum resistance to chemically aggressive agents.
Temperature up to 280C
TURBOFLEX SERIES
Maximum resistance to pulsations and erosive events
connected to fumes turbulence and high speed.
Temperature up to 1000C
PETROFLEX SERIES
Maximum resistance to high temperatures.
Temperature up to 1400C
NAVYFLEX SERIES
Maximum noise reduction and maximum pressure tightness.
Temperature up to 650C
PIPERLEX SERIES
Maximum movement possibility and heat reduction.
Temperature up to 900C

FOCUS ON...SERIES
VIBRAFLEX

FOCUS ON...

Minimum propagation of vibrations

Temperature up to 280C
This macro-family encompasses projects whose main
function is to reduce vibrations. The use of joints of the
Vibraflex series is recommended for low-temperature
applications in plant installations that call for the presence of machinery (ventilators, blowers, etc) whose
vibrations have to be kept within limits to avoid their
propagation along the ducts through the structures.
The compensators belonging to the Vibraflex series
have different construction characteristics, as a function
of the design data and the properties of the fluids they
will have to convey.
In many cases, these joints are also required to provide special soundproof services. For applications of this
kind, we have developed the joints of our Vibraflex
Sound serie, which combines the function of reducing
vibrations with that of soundproofing. Classical applications for these joints include gas turbine intake systems,
ventilation systems etc

STACK
AIR INTAKE

CHIMNEY

BOILER
BY-PASS

CONTINUOUS OPERATING
TEMPERATURE (C)
100

DIFFUSER

MAX. TEMPERATURE
FOR SHORT TIME (C)
280

GAS TURBINE

PRESSURE LIMIT
(mm/H2O)
2000

FOCUS ON...

GENERATOR

FLUID
AIR

VIBRATION
RESISTANCE
YES

MAIN APPLICATIONS
AIR VENTILATION DUCTS,
BLOWERS

SOUNDPROOFING
FUNCTION
YES

VIBRAFLEX

ENERFLEX SERIES

FOCUS ON...

Maximum application versatility

Temperature up to 650C
Enerflex series include a range of multi-layers joints suitable for pumping clean or moderately aggressive fluids
when temperature doesnt exceed 650 C.
They are very versatile and easily adaptable thanks to
their ability to compensate large movements; they apply
in the energy production field.

BY-PASS

CONTINUOUS OPERATING
TEMPERATURE (C)
550

MAX. TEMPERATURE
FOR SHORT TIME (C)
650

HOT AREA

FLUE GAS
BOILER

AIR

PRECIPITATOR

SCRUBBER

PRECIPITATOR

COLD AREA

PRESSURE LIMIT
(mm/H2O)
2000

FOCUS ON...

FLUID
AIR

VIBRATION
RESISTANCE

MAIN APPLICATIONS

SOUNDPROOFING
FUNCTION

YES

AIR DUCTS

NO

ENERFLEX

FOCUS ON... SERIES

POWERFLEX

Giunti
FOCUS
Tessili
ON...

Maximum chemical resistance to

components of the combustion fumes
Temperature up to 650C
Powerflex series include a range of high resistance to
chemicals multi-layers joints; they are developed especially for the exhaust duct of combustion fumes of products that may contain components developing corrosive fluids.
Flue gas lines situated near large boilers are generally
subject to strong thermal stress, leading to a need for
the joints to compensate for quite significant physical
movements.
In such cases, that are very frequent, the positions where joints are installed are extremely hot, making the process of heat exchange towards the outside very difficult.
To overcome this problem, joints have to be designed
very carefully, so that the materials they are made of neither decay nor early ageing.

STACK
AIR INTAKE

CHIMNEY

BOILER
BY-PASS

CONTINUOUS OPERATING
TEMPERATURE (C)
550

DIFFUSER

MAX. TEMPERATURE
FOR SHORT TIME (C)
650

GAS TURBINE

PRESSURE LIMIT
(mm/H2O)
2000

FOCUS ON...

GENERATOR

FLUID
FUMES

VIBRATION
RESISTANCE

MAIN APPLICATIONS

SOUNDPROOFING
FUNCTION

YES

EXHAUST DUCTS

NO

POWERFLEX

FOCUS ON...SERIES
CHEMFLEX

Giunti
FOCUS
Tessili
ON...

Maximum resistance to chemically

aggressive agents
Temperature up to 280C
New Componit has accumulated years of experience in constructing compensators for desulphurisation
and denitrification plants marked by significant concentrations of acidic condensation or accumulations of
residues powder. The materials especially selected for
these applications by the company guarantee that our
compensators will maintain their chemical, physical and
mechanical properties for a very long time.
Chemflex series products belong to the single-layer
type family of joints, consisting of fluorine elastomer or
polymer supported on a fabric or a wire mesh with high
mechanical resistance, which ensure a very high chemical resistance and excellent pressure tightness.

STACK
AIR INTAKE

CHIMNEY

BOILER
BY-PASS

DIFFUSER

CONTINUOUS OPERATING
TEMPERATURE (C)

MAX. TEMPERATURE
FOR SHORT TIME (C)

220-270

280

GAS TURBINE

PRESSURE LIMIT
(mm/H2O)
2000

FOCUS ON...

GENERATOR

FLUID
AGGRESSIVE
FUMES

VIBRATION
RESISTANCE
YES

MAIN APPLICATIONS
DESOX, DENOX, CHIMNEYBOILER CONNECTIONS

SOUNDPROOFING
FUNCTION
NO

CHEMFLEX

FOCUS ON... SERIES

TURBOFLEX

Giunti
FOCUS
Tessili
ON...

Maximum resistance to pulsations

and erosive events connected to fumes
turbulence and high speed
Temperature up to 1000C
These are compensators of the latest generation, made
using technical fabrics based on glass fibers and fluoropolymers, multi-layered with cast film made of PTFE. In
other words, mechanically highly robust joints, chemically totally inert, even in extremely heavy conditions.
Textile joints belonging to Turboflex series have been
studied for gas turbine exhaust pipes and combined
cycles applications; they are carefully designed for each
individual application. Their essential feature is to have
the highest resistance to pulsations and to the erosive phenomena related to the turbulence and the gases
high speed.

GE Oil&Gas APPROVED

STACK
AIR INTAKE

CHIMNEY

BOILER
BY-PASS

DIFFUSER

CONTINUOUS OPERATING
TEMPERATURE (C)

MAX. TEMPERATURE
FOR SHORT TIME (C)

650-1000

1000

GAS TURBINE

PRESSURE LIMIT
(mm/H2O)
2000

FOCUS ON...

GENERATOR

FLUID
EXHAUST
FUMES

VIBRATION
RESISTANCE
YES

MAIN APPLICATIONS
GAS TURBINES EXHAUST
DUCTS

SOUNDPROOFING
FUNCTION
NO

TURBOFLEX

FOCUS ON... SERIES

PETROFLEX

Giunti
FOCUS
Tessili
ON...

Maximum resistance
to high temperatures
Temperature up to 1400C
Compensators for applications in the energy generation
field, suitable for very high-temperature flue gas ducts.
These joints were developed especially for applications
such incinerator furnaces in the sector of solid urban
waste treatment plant and for catalytic cracking furnaces in the petrochemical industry. They are frequently
applied in installations downstream of post-combustion
units.
Petroflex manufacturing is realized using technical fabrics and particular metal/PTFE foils in order to guarantee
excellent performances in highly aggressive environment, which affects the reliability and duration of the
external joint parts.

BYPASS

10

CONTINUOUS OPERATING
TEMPERATURE (C)

MAX. TEMPERATURE
FOR SHORT TIME (C)

>1000

1400

HOT AREA

FLUE GAS
BOILER

AIR

PRECIPITATOR

SCRUBBER

PRECIPITATOR

COLD AREA

PRESSURE LIMIT
(mm/H2O)
2000

FOCUS ON...

FLUID

FUMES

VIBRATION
RESISTANCE
NO

MAIN APPLICATIONS
INCINERATOR FURNACES/
CATALYTIC CRACKING

SOUNDPROOFING
FUNCTION
NO

PETROFLEX

FOCUS ON...SERIES
NAVYFLEX

Giunti
FOCUS
Tessili
ON...

Maximum noise reduction

and maximum pressure tightness
Temperature up to 650C
Naviflex expansion joints have been developed and engineered for fast ship turbo-engines; they combine superior reliability and unique performances.
Navyflex series consist of a range of multilayer joints suitable for flue gas turbines. They are able to guarantee
an optimum seal to pressure and an exceptional noise
reduction, mandatory features for example on military
ships.
All Navyflex expansion joints have been tested by qualified laboratories and the results are provable.

ISMES CERTIFIED JOINTS

CONTINUOUS OPERATING
TEMPERATURE (C)

MAX. TEMPERATURE
FOR SHORT TIME (C)

600

650

PRESSURE LIMIT
(mm/H2O)
2000

FOCUS ON...

FLUID

FUMES

VIBRATION
RESISTANCE
YES

MAIN APPLICATIONS
GAS TURBINES
(SHIPS ONLY)

SOUNDPROOFING
FUNCTION
YES

NAVYFLEX

11

FOCUS ON...SERIES
PIPERFLEX

Giunti
FOCUS
Tessili
ON...

Maximum movement possibility

and heat reduction
Temperature up to 900C
Its a type of joint studied and engineered for wall cross
in HRSG.
They have a high capacity to compensate very large
movements, both axial and lateral at the same time;
they have unique thermal features and very good gas
tightness. Piperflex can be advantageously applied to
replace metal joints for the same applications.

ISO 9712:2012 CERTIFIED THERMOGRAPHY

STACK
AIR INTAKE

CHIMNEY

BOILER
BY-PASS

12

DIFFUSER

CONTINUOUS OPERATING
TEMPERATURE (C)

MAX. TEMPERATURE
FOR SHORT TIME (C)

650

900

GAS TURBINE

PRESSURE LIMIT
(mm/H2O)
2000

FOCUS ON...

GENERATOR

FLUID
FUMES

VIBRATION
RESISTANCE
SI

MAIN APPLICATIONS
RECOVERY BOILERS

SOUNDPROOFING
FUNCTION
NO

PIPERFLEX

FOCUS ON...
ACUFLEX
RUBBER JOINTS

Giunti
FOCUS
Tessili
ON...

Maximum noise reduction

Temperature up to 250C
Acuflex series joints are produced with reinforced elastomer, developed for the intake ducts of gas turbines;
their basic feature is to provide a highly effective noise
reduction along with the maximum pressure seal.
Materials:
t
7*50/
t
&1%.
t
/&013&/&

Noise Reduction (db)

NOISE REDUCTION

Frequency (hz)

STACK
AIR INTAKE

CHIMNEY

BOILER
BY-PASS

DIFFUSER

CONTINUOUS OPERATING
TEMPERATURE (C)

MAX. TEMPERATURE
FOR SHORT TIME (C)

200

250

GAS TURBINE

PRESSURE LIMIT
(mm/H2O)
2000

FOCUS ON...

GENERATOR

FLUID
AIR

VIBRATION
RESISTANCE
YES

MAIN APPLICATIONS
GAS TURBINE

SOUNDPROOFING
FUNCTION
YES

ACUFLEX

13

FOCUS ON...
ACUFLEX
RUBBER JOINTS

Acuflex series find also application in upstream and downstream of fans and in all
cases where the requirements of environmental protection are particularly hard.

GE Oil&Gas APPROVED

CHIMNEY STACK

DESOX
DENOX

GAS PREHEATER

COLD AREA

14

FOCUS ON...

Giunti
FOCUS
Tessili
ON...

FOCUS ON... FLANGE AND VALVE SAFETY COVERS

CHEM-SHIELD
Giunti Tessili
Safety in the workplace requires more and more rigid preventive measures. Our Chem-Shields protect people and
properties from dangerous liquid sprayouts, due to pipe
connection gaskets break. Similarly, they are applied to
protect instrument components from attacks due to external elements. Chem-Shields are flexible, absorbing jackets, easily adjusted to the shape of pipe connections
or other objects to be coated, forming a protective waterproof barrier. They are not intended to prevent leakages,
but to control, temporarily deviate and drip them to the
ground.
Chem-Shields are protections for the safety and wellness
of the personnel, they contribute to realize a significant
reduction of industrial and social costs related to injuries
at work, and consequent medical cares.
Chem-Shields are made with different special materials,
resistant to various chemical agents, according to the fluid
conveyed inside the piping and the operating conditions.
They have different kinds of closure, according to the needs, to ease the installation and can be equipped with leakage indicator and drainage pipe.
As an example, but not limited to, the used materials
are the following:
t
'"#3*$
(glass, polyester, Nomex, Kevlar, carbon)
t
15'&
DPBUFE
t
'"#3*$
(glass, polyester, Nomex, Kevlar, carbon)
t
4*-*$0/&
PS
7*50/
DPBUFE
t
15'&
'&1
t
45"*/-&44
45&&t
17$
11-

RINA CERTIFIED

METAL EXPANSION JOINTS

The commercial offer of New Componit is complemented
with metallic bellows.

FOCUS ON...

15

FOCUS ON...
THERMOPROOF
INSULATION BLANKETS

Within the broad variety of applications dedicated to industrial heat

insulation and soundproofing, New Componit has chosen to specialize in areas where the problems are more complex and call for
special design and construction skills. New Componit has developed ranges of solutions that won acclaim in both industrial environments and naval shipyards, products that outperform other solutions for their high degree of insulation performance and excellent
quality of appearance.
Our systems are constructed using high quality materials designed
to grant reliable services throughout a long working life, as well are
respectful both for human health and the environment.
Flexible thermal insulation systems, easy to install or remove, are
often required in plants where needs for frequent maintenance dictate their use.
New Componit responds to this kind of requirement with a range
of products, including different kind of insulation blankets, featuring
high performances in terms of heat reduction, noise control, installation and removal convenience for plant maintenance.
These blankets offer great benefits in terms of health and safety,
costs and aesthetics. Plant operating costs benefit also from the
life cycle of these custom-made products, which, thanks to their
strength, lightness and handiness, can be disassembled and assembled many times. In addition, any refurbishment due to damages can be related to a limited quantity.

16

FOCUS ON...

Giunti Tessili

THERMOPROOF INSULATION BLANKETS

Such systems may involve very challenging realizations, which
require specific design and manufacturing abilities, and a deep
knowledge of the materials.
New Componit, together with its technical staff, can make on site
surveys all over the world, studies according to clients drawings of
the item to be insulated, draft design and final 3D drawings, interfacing advanced computerized automatic cutting systems, delivering
absolute dimensional accuracy.
Applications:
t
("4
563#*/&4
t
45&".
563#*/&4
t
&9)"645
%*''64&34
t
7"-7&4
t
$0.13&44034
t
%*&4&-
&/(*/&4
t
&9)"645
4:45&.4
t
$0(&/&3"5*0/
1-"/54
t
5)&3."-108&3
1-"/54
t
'00%
1-"/54
t
$)&.*$"-
1-"/54

PYROPROOF PASSIVE FIRE PROTECTION BLANKETS

New Componit offers a particular range of preformed flexible blankets,
which is an effective passive fire protection systems.
Pyroproof is designed to protect actuators and valves, flanges and cable trays, air tanks and any other kind of critical or safety equipments
during an established period of time.
Pyroproofs aim is to guarantee the safety of petrochemical and offshore plants.
(UL 1709 TESTED)

BUREAU VERITAS CERTIFIED

17

SERVICE
In order to assure their maximum effectiveness, the expansion joints and insulation blankets must be installed
very accurately.
New Componit is aware that the big industrial plants
tend to outsource the installation activities, therefore our
organization provides a support service, composed of
various professional teams, ready to promptly reach any
site in the world. In addition to the normal installation activities, our specialists can also perform all the complementary activities, such as: structural works, welding and
thermography analysis.
Accidental shocks, unexpected harsh operational conditions, previous installation mistake, can cause damages
to the joints or thermal insulation blankets, with consequent undesirable down time. In some cases, repair the
damaged product should be enough, avoiding so its total
replacement.
New Componit offers a servicing/maintenance service
which allows to minimize the expensive production plant
downtime.

t
"44&.#-:
"44*45"/$&
t
."*/5&/"/$&
t
3&1"*3
4&37*$&
t
461&37*4*/(
"/%
.0/*503*/(
t
5)&3.0(3"1):
4&37*$&
"4
1&3
6/*
&/
*40


Assembly assistance and maintenance Textile Expansion Joints

Assembly assistance and maintenance Thermoproof Insulation Blankets

18

REFERENCES
The New Componit realizations are installed throughout the world. Our customers are international leading companies that we
proudly have been serving for many years, with mutual satisfaction.

Main original equipment installations

ALENIA AERMACCHI

EDIPOWER

MAGALDI POWER

ALSTOM POWER

EDISON

MAPNA GROUP

AMSA

ENDESA

NEM

ANSALDO BOILER

ENEL

NOOTER ERIKSEN

ANSALDO ENERGIA

ENI

REMAZEL ENGINEERING

AVIO

E-ON

SELAS-LINDE

A2A

ERG

SIEMENS

BOLDROCCHI

FOSTER WHEELER

STF

BONO ENERGIA

FINCANTIERI

TECNIMONT KT

BWE

GE OIL&GAS

TERMOKIMIK

CERREY

GE ENERGY

TIRRENO POWER

DANIELI

HERA

TRENITALIA

DEMONT

ISAB ENERGY

WARTSILA

CERTIFICATIONS
t
2VBMJUZ
4ZTUFN
6/*
&/
*40

t
3BQJE
3JTF
'JSF
5FTU
6-
#VSFBV
7FSJUBT
$FSUJmDBUF

t
5IFSNPHSBQIZ
4ZTUFN
6/*
&/
*40

t
1SPUFDUJWF
UFTU
GPS
TBGFUZ
DPWFST
3*/"
$FSUJmDBUF

19

New Componit Srl

Via delle Rimembranze, 5 - 22070 Cirimido (CO) - ITALY
Tel. +39 031-89.55.80 - Fax +39 031-35.20.787

www.newcomponit.com - info@newcomponit.com

TIPOCOM - info@tipocom.it

www.newcomponit.com