Data Sheet

GTG Fuel Gas Heater (60HAP-302)

ConocoPhillips (Grissik) Ltd.

B-84567-SB-MM1-DSR-ST-60-0021 - Rev. 1
Page 2 of 7

Revision Sheet
ConocoPhillips (Grissik) Ltd.

REVISION

DATE

0A

25-Jun-15

0B

3-Jul-15

DESCRIPTION OF CHANGE
First Issuance
Issued for Approval
- Change bolt material
- Add indication light type
- Add Note 30 and Note 31

13-Jul-15

Issued for Use

- Update operating condition
- Update design pressure
- Add requirement pickling & passivation for SS
- Update PID no. for GTG heater
- Add Note 32

20-Aug-15

Re-Issued for Use

Additional Approvers (If Applicable)

Name

Designation

Signature

Date

MECHANICAL DATA SHEET

DOC. NO

B-84567-SB-MM1-DSR-ST-60-0021

GTG Fuel Gas Heater (60HAP-302)

ConocoPhillips (Grissik) Ltd.

Proposal

Page :

Purchase

3 of 7

Applicable to

Location

Suban Gas Plant

Manufacturer

Equipment Name
Item No.

:
:

GTG Fuel Gas Heater

60HAP-302

Serial No.
No. of Unit

:
:

*
1 (One) x 100%

As Built

PERFORMANCE

Case 1 :
Normal
Case
HC Gas

Case 2 :
Normal
Case
HC Gas

Case 3 :
Maximum
Case
HC Gas

Case 4 :
Minimum
Case
HC Gas

lb/hr

5,328

5,334

5,046

3,517

MMscfd

2.53

2.53

2.53

1.67

19.18

19.20

18.16

19.18

lb/hr

Liquid Vaporized

lb/hr

Inlet Liquid Molecule Weight

lb/hr

10

Temperature Inlet

167.3

157.3

11

Temperature Outlet

181.0

181.0

12

Inlet Pressure (Operating)

psig

345

345

9.84
(Note 31)
52.7
(Note 31)
345

13

Max. Allowable pressure drop

psi

10

10

10

10

14

Heat Load

kW

11.79

20.14

34.24

7.82

15

Efficiency

16

Heater Capacity (Vendor to verify)

kW

17

Fluid properties

Operating Case

Fluid circulated

Total Fluid entering

Volume Flowrate

Inlet Gas Molecule Weight

Inlet Liquid Flowrate

F
F

Case 5

Case 6 :
Turndown
Case

167.3
181.0
345

See sheet 6 of 7
CONSTRUCTION OF CASING

18
19

Rev. 2

Design Pressure

psig

FV / 490

-20 / 225

20

Design Temperature (Min/Max)

21

Corrosion Allowance

F
inch

22

Electric Heater Connections, Size & Rating

inch

(*) /

23

Gas Connections, Size & Rating

In

inch

4 (*) / 300#

Out

inch

4 (*) / 300#

24

N/A

CASING DATA

25
26

Code

27

Dimension: - Inside Dia.

- T/F Line

28

Material Specifications

ASME Sec. VIII Div. 1 Latest Edition

:

inch

Shell

: SA 240 - 316L / SA 312 TP316L

ft

Head

: SA 240 - 316L / SA 403 Gr WP316L

Reinforcement Pad

: SA 240 - 316L

29

Orientation

Horizontal

30

Thickness: Shell

inch

Nozzle Neck

: SA 312 TP 316L

31

Head

inch

Nozzle Flange

: SA 182 F316L

32

Joint Efficiency

Heater Flange Cover

: SA 182 F316L

33

Radiography

Full

Gasket

: (Note 4)

34

PWHT

As Per Code

External Bolt / Nut

: SA 193 Gr. B7M / SA 194 Gr. 2HM (HDG)

35

No of Passes

Heating Element

: Incoloy 800 (*)

36

MAWP

Sheath / Tubes

: SA 213 TP 316L (*)

37

Hydrostatic Test Pressure

As Per Code [UG 99 (b)]

Tubesheet

: (*)

38

Wind Speed

80

Resistive Wire

: (*)

39

Seismic Zone

Segmental Baffle

: SA 240 TP 316L (*)

40

Type of Heads

2 : 1 Ellipsoidal & Flange

Tie Rods

: SS 316L

41

Support Type

Saddle

Fittings

: N/A

42

Baffle Cross Type

Impingement Plate

: N/A

43

Baffle Cut% (Dia. / Area)

External Attachment

: SA 240 - 316L

44

Baffle Spacing (C/C / Inlet / Outlet) :

Name plate

: SS 316

45

Element to Tube Sheet Connect

Anchor Bolts

: SA 307 Gr. C (HDG)

46

Insulation

Hot

Support / Pad

: SA 36 / SA 240 - 316L

47

Insulation clips

Yes

Insulator

: * (Note 14)

48

Painting

External

Lifting Lugs

: SA 240 - 316L

49

Pickling and Passivation for SS

Yes

Earthing Boss

: SS 316

Cable Gland

: *

Terminal Box

: *

psig
Km/hr
(Note 3)

(Note 14)
(Note 5)

Weight Data

50

Empty

lb

52

Operating

lb

53

Test

lb

51

Weight

MECHANICAL DATA SHEET

DOC. NO

B-84567-SB-MM1-DSR-ST-60-0021

GTG Fuel Gas Heater (60HAP-302)

ConocoPhillips (Grissik) Ltd.

3
3
4
5
6
7
8
9
10
11
12
13
14
15
16

Cable Entry
Heater Power Terminal Box Type
No. of Stage of Heater Element
Type of Element
No. of Active Elements
No. of Spare Elements
Element Length
Element Active Length
Element Inactive Length
Element O.D.
Thickness
Heating Stage
Height of the Bottom Heating
Element from BOV
Assembly of Heating Elements
on Flange

: Bottom
: Ex"d", IIA, T3 or NEC equal
:
*
:
*
:
*
:
*
:
*
in
:
*
in
:
*
in
:
*
in
:
*
in
:
*
:
*
in
:
*
:

17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63

4 of 7

Rev. 2

ELECTRICAL DATA

1
2

Page :

Manufacturer
Control Arrangement
Hazardous Class.
Enclosure Rating
Material (Enclosure)
Location
Installation
Breather Drain
Cable Entry
Weight

:
:
:
:
:
:
:
:
:
:

Heat Flux
Sheath Temperature
Terminal Box Enclosure
Heater Bundle Diameter
Withdrawable Length
Element Protection
Voltage Rating
Hazardous Classification
Type of Control
Transmitter Type
CPT (Control Power
Transformer)
Anti Condensate Heater
Heater Bundle Weight
Total Surface Area
Certification
Heater Power (Duty)
ELECTRICAL CONTROL PANEL

*
*
Unclassified
NEMA 1 (c/w Gasket) / IP-42
Painted Sheet Metal
Indoor, Air Conditioned
Free Standing
Not Required
Top Entry
*
kg

:
:
:
:
:
:
:
:
:
:
:

* (Note 34)
Btu/hr.ft2
o
*
F
NEMA 7
*
in
*
in
RTD c/w Transmitter
400 VAC ; 50 Hz ; 3 phase ; 3 wire
Class 1 ; Div 2 ; Group D ; Temp. T3
Thyristor (*)
*
400 / 120 VAC; 50 Hz; 1 phase

:
:
:
:
:

Required, 230 V rated

*
*
*
*

(Note 17)
lb
in2
kW

Controller
: Thyristor (Note 33)
Control Volt. (CPT)
: 400 VAC / 120VAC ; 50 Hz
Breaker and Magnetic Starter : Required
Push Button
: Start & Stop
Indication Light
: Red, Amber & Green LED Type
Sequential Panel Required
: *
Anti Condensation Heater
: Required, 230 V rated
(Note 17)
Dimension (L x W x H)
: *
Color Paint
: Note 5
Thyristor Rated Power
(A) : *
Heat Loss
(W) : *
Radio Frequency Interference Suppression Circuit
:
Required
Control Relays (For Start - Stop)
:
Required
Fan for Panel Cooling (2 x 100%)
:
Required
Panel Accessories Such As Thermostat Controlled Space Heater and Lamp
:
Required
Harmonic Level Caused by Thyristor Control (VTHD Max : 5% & ITHD Max : 12%)
:
Required
Protection Equipment:
- Ultra Rapid Fuses for Overload Protection of Thyristors
:
Required
- A Core Balance Ground Fault Protection Relay
:
Required
- Heat Sink Over Temperature Trip
:
Required
Indication Control Unit (LED Type):
- Main Supply On (White)
: Required
- Thyristor Fuse Trip
: Required
- Heater On (Red)
: Required
- Unbalance Voltage Trip
: Required
- Heater Off (Amber)
: Required
- Heater control panel over-temperature
: Required
- Fault Indicator
: Required
- Earth fault
: Required
- Heater Element high-temperature
: Required
- Thyristor high-temperature
: Required
- Heater Element terminal box space heater ON : Required
- Emergency trip (from field emergency push button)
: Required
- Heater ON/OFF indication at local
: Required
- Local / Remote control
: Required
- Low Flow Stop
: Required
Minimum Requirement for Control and Protection Refer to Note 26
INSPECTION & TESTING (Note 8)
Observe
Witness Non Witness
MIGAS (PJIT) Inspection
Yes
No
Post Weld Heat Treatment
As Per Code & Spec.
Special Heat Treatment
Yes
No
Radiography
Full
Spot
Mechanical Test for Heating Bundle
Yes
No
Performance Test
Yes
No
Noise Level Test
Yes
No
Dis-assemble / Re-Assemble Test
Yes
No
Gas Leak Test
Yes
No
Functional Test for UCP
Yes
No
ASME U-Stamp
Yes
No
PMI (For SS & Alloy Material)
Yes
No
NACE Certificate
Yes
No

Impact Test
Radiography
Magnetic Particle
Dye Penetrant
Ultrasonic
Hydrostatic Test

MECHANICAL DATA SHEET

DOC. NO

B-84567-SB-MM1-DSR-ST-60-0021

GTG Fuel Gas Heater (60HAP-302)

ConocoPhillips (Grissik) Ltd.

Page :

5 of 7

Rev. 2

SKETCHES DRAWING

(*)

N1

N5

N4

N2
Lifting Lugs

H1

Earthing
Boss (2 ea)

N3
(*)

(*)

(*)

Sliding side
Fixed side

Note : Dimensions of Fuel / Seal Gas Heater are preliminary, it will be finalized by vendor during EPC stage.

NOZZLE SCHEDULE
PROJECTION
MARK

QTY

SIZE (in)

RATING

FACING

TYPE

(FROM OUTSIDE
SURFACE (in)

SERVICE

N1

4 (*)

300#

RF

WN

Gas Inlet

N2

4 (*)

300#

RF

WN

Gas Outlet

N3

300#

RF

WN

Drain Connection

N4

300#

RF

WN

Vent

N5

3 (*)

300#

RF

WN

PSV

H1

(*)

300#

RF

WN

(*)

Heater Flange

REMARKS

Hold (Note 30)

MECHANICAL DATA SHEET

ConocoPhillips (Grissik) Ltd.

DOC. NO

B-84567-SB-MM1-DSR-ST-60-0021

GTG Fuel Gas Heater (60HAP-302)

Page :

6 of 7

INLET GAS PROPERTIES

Operating Case

Case 1 :
Normal
Case

Case 2 :
Normal
Case

Case 3 :
Maximum
Case

Case 4 :
Minimum
Case

Fluid properties

Specific Heat

0.532

0.529

0.533

0.532

Btu/ft.h. F

0.0230

0.0230

0.017

0.023

lb/ft3
cP

1.066

1.087

1.436

1.066

0.0136

0.0134

0.0107

0.0136

cP

Btu/lb

0.0012

0.0012

0.0012

0.0012

Case 1 :
Normal
Case

Case 2 :
Normal
Case

Case 3 :
Maximum
Case

Case 4 :
Minimum
Case

0.00181

0.00181

0.00188

0.00181

15

Nitrogen
CO2

0.05731

0.05730

0.03484

0.05731

16

Methane

0.88196

0.88067

0.91146

0.88196

17

Ethane

0.03389

0.03390

0.03446

0.03389

18

Propane

0.00990

0.00994

0.00965

0.00990

19

i-Butane

0.00292

0.00295

0.00264

0.00292

20

n-Butane

0.00289

0.00293

0.00247

0.00289

21

i-Pentane

0.00158

0.00161

0.00110

0.00158

22

n-Pentane

0.00100

0.00103

0.00062

0.00100

23

n-Hexane

0.00153

0.00160

0.00048

0.00153

0.00016

0.00017

0.00004

0.00016

25

Mcyclohexane
Benzene

0.00055

0.00058

0.00013

0.00055

26

Cyclohexane

0.00015

0.00016

0.00003

0.00015

27

n-Heptane

0.00071

0.00074

0.00007

0.00071

28

Mcyclohexane

0.00019

0.00021

0.00002

0.00019

29

Toluene

0.00036

0.00039

0.00002

0.00036

30

n-Octane

0.00044

0.00045

0.00001

0.00044

31

m-Xylene

0.00007

0.00008

0.00000

0.00007

32

p-Xylene

0.00007

0.00008

0.00000

0.00007

33

o-Xylene

0.00003

0.00004

0.00000

0.00003

34

n-Nonane

0.00018

0.00017

0.00000

0.00018

35

124-MBenzene

0.00002

0.00002

0.00000

0.00002

36

n-Decane

0.00008

0.00007

0.00000

0.00008

37

n-C11

0.00003

0.00003

0.00000

0.00003

38

n-C12

0.00001

0.00001

0.00000

0.00001

39

n-C13

0.00000

0.00000

0.00000

0.00000

40

n-C14

0.00000

0.00000

0.00000

0.00000

41

n-C15

0.00000

0.00000

0.00000

0.00000

42

n-C16

0.00000

0.00000

0.00000

0.00000

43

n-C17

0.00000

0.00000

0.00000

0.00000

44

n-C18

0.00000

0.00000

0.00000

0.00000

45

n-C19

0.00000

0.00000

0.00000

0.00000

46

0.00000

0.00000

0.00000

0.00000

47

n-C20
H2O

0.00211

0.00303

0.00008

0.00210

48

H2S

40 ppm

40 ppm

Thermal Conductivity

Density

Vapor Viscosity

Liquid Viscosity (@ Temperature)

Latent Heat

10

Fouling Resistance (Note 15)

Btu/lb.oF
o

ft2.h.oF/Btu

Rev. 2

Case 5

Case 6 :

Case 5

Case 6 :

11
12

13

14

24

49
50
51
52
53
54
55

Inlet Gas Composition

Mercury

< 1 g/Nm3 < 1 g/Nm

3 - 4 ppm
3

< 1 g/Nm

40 ppm
3

< 1 g/Nm3

MECHANICAL DATA SHEET

DOC. NO

B-84567-SB-MM1-DSR-ST-60-0021
ConocoPhillips (Grissik) Ltd.

GTG Fuel Gas Heater (60HAP-302)

Page :

7 of 7

Rev. 2

NOTES
1. * = Vendor to specify and verify data.
2. Vendor shall responsible for detailed engineering of the electric heater. Vendor to confirm that fabrication, inspection and testing shall
follow the referenced Codes, Standards and Project Specifications.
3. Earthquake zone shall be : Zone 5 ( correspondence to zone 2 in ANSI A.58.1 with basic seismic coefficient 0.03).
4. Gasket shall be 0.175 thick, spiral wound, 316 SS Windings Flexible graphite filler SS inner & outer ASME B16.20.
5. Painting specification for steel shall refer to project specification ID-G-BU-DD3-STS-GN-98-0002, Coating Specification for Offshore and Onshore Facilities.
6. This data sheet shall be read together with P&ID B-84567-SB-PP0-PID-ST-60-0013 and Process data sheet B-84567-SB-PP0-DSR-ST-60-0020
7. Vendor to provide all required data for MIGAS certification.
8. Inspection and testing shall be refer to ID-G-BU-YA1-PRO-GN-00-0003, Inspection and Testing Requirements for Equipment and Material.
9. All metallic material shall be provided with inspection certificate in accordance with BS EN 10204 latest edition, pressure parts and non pressure part
shall be a minimum type 3.1 certificate.
10. Electric heater design as per standard manufactured and refer to Specification Electric Process Heater, B-84567-SB-EE1-SPC-ST-60-0002.
Vendor shall check and guarantee them on strength.
11. Electric element shall be removable flanged type.
12. Heating element tubesheet flange shall also be equipped with high temperature trip for overheating protection.
13. Vendor to confirm heater arrangement, nozzle orientation, size, control system, and safety devices. Heater Control System to be supplied by Vendor.
14. Vendor to advise hot insulation type and thickness to prevent heat loss not more than 5%. Insulation thickness and material shall refer to
specification for Vessel and piping insulation ID-N-BU-MM0-STS-GN-00-0002.
15. Design fouling resistance shall be verified by Vendor.
16. Vendor shall supply a detailed description of control system and brochure / catalogue information for the control panel during bid.
17. The Anti condensation heater shall be 230 Volts rated and operating at 120 Volt (form CPT). CPT (Control Power Transformer)
must be supplied in package.
18. Vendor shall provide high temperature trip (RTD) for element overheating protection (one pieces per phase per stage completed with Transmitter)
and for flange/tubesheet overheating protection (one RTD completed with Transmitter).
19. Vendor to provide the performance guarantee for the heater.
20. Deleted
21. Vendor shall propose with corrosion / erosion resistant tube, and meet process condition.
22. Vendor shall provide insulation clips and heater shall be c/w earthing lug and lifting lug.
23. Interconnecting cables between heater and Unit Control Panel (UCP) on the skid shall be provided by others.
24. Vendor shall inform heater control system design, completed with panel indicator and signal / alarm design.
25. Vendor shall provide spare gasket 300% for body flange of heater bundle, for SAT, commissioning & start-up.
26. Applicable Specification and Drawing :
1

B-84567-SB-EE1-SPC-ST-60-0002, Specification Electric Process Heater

B-84567-SB-JJ1-SPC-ST-87-0001, Specification of Instrument for Mechanical Package Equipment

B-84567-SB-LL0-SPC-ST-00-0001, Piping material Specification

B-84567-SB-LL0-SPC-ST-00-0002, Specification Pipe Stress Analysis.

B-84567-SB-MM2-SPC-ST-00-0301, Spec. Unfired Pressure Vessel

B-84567-SB-PP0-BOD-GN-00-0001, Project Design Basis

B-84567-SB-PP0-DSR-ST-60-0020, Process Data sheet GTG Fuel Gas Heater

B-84567-SB-PP0-PID-ST-60-0013, PID GTG Fuel Gas Filter Coalescer & GTG Heater

ID-G-BU-DD2-STS-GN-00-0001, Positive Material Identification (PMI)

10 ID-G-BU-DD3-STS-GN-98-0002, Coating Specification for Offshore and Onshore Facilities

11 ID-G-BU-GG0-AML-GN-00-0001 Standard Spec. COPI Approved Vendor List
12 ID-G-BU-JJ0-STS-GN-87-0001, Std Spec Instrument Design
13 ID-N-BU-LL2-STS-GN-00-0001, Standard Spec. Welding
14 ID-N-BU-CC0-STS-GN-00-0001, Std Spec. for General Civil and Structural Design
15 ID-N-BU-EE0-STS-GN-00-0001, Std Spec. General Electrical Design
16 ID-N-BU-EE1STS-GN-00-0001, Std Spec. Package Equipment Electrical
17 ID-N-BU-EE1-STS-GN-00-0008, Std Spec. Wire and Cable
18 ID-N-BU-MM0-STS-GN-00-0002, Std Spec. Vessel & Piping Insulation
27. Fuel Gas Heater is designed to get superheat condition (50oF above gas Dew Point Temperature) for gas supply to Gas Turbine Generator.
28. All external nozzles localized stress analysis to be performed by Vendor as per WRC 107, 297 & 537 Bulletin. The allowable nozzle load shall be as
per B-84567-SB-LLO-SPC-ST-00-0002, Specification Pipe Stress Analysis.
29. Vendor shall inform and verify actual weight, shear & moment data information based on verified calculation.
30. PSV size nozzle will be finalized during EPC Stage.
31. The low operating temperature is taken with assumption the Fuel / Seal Gas Heater (60HAP-301) is not operated yet. This case is addressed to
anticipate worst operating temperature. However, it will be recommended in operating procedure the Fuel/Seal Gas Heater (60HAP-301) shall be
operated first prior to sending gas to GTG Fuel Gas Filter Coalescer (60NAD-304) to avoid low temperature and hydrate formation.
32. All Pressure parts and parts directly exposed to the fluid shall comply with NACE MR0175.
33. The controller logic shall be PLC based ((Allen Bradley Control Logix with 10 HMI Color) ) with Ethernet communication interface.
34. Fuel Gas Heater shall be designed to meet minimal 20 years design life time.