Data Sheet

Fuel / Seal Gas Mercury Guard Bed (60NAF - 301 A/B)

ConocoPhillips (Grissik) Ltd.

B-84567-SB-MM1-DSR-ST-60-0011 - Rev.2
Page 2 of 7

Revision Sheet
ConocoPhillips (Grissik) Ltd.

REVISION

DATE

DESCRIPTION OF CHANGE

1A

22-Apr-15

First Issuance

1B

29-May-15

Issued for Approval

- Update operating data
- Revise adsorbent design life
- Add requirement info in adsorbent data
- Corrosion allowance refer to Note 26
- Revise insulation requirement
- Add Note 25, Note 26 and Note 27

29-Jun-15

1C

Re-Issued for Approval

- Update equipment name
- Update operating data
- Update design pressure and design temperature
- Change nozzle and flange material
- Update feed composition
- specify davit manway material
- Update size of PSV nozzle
- Update minimum flowrate on note 25
- Add Note 28 and Note 29

7-Jul-15

Issued for Use

- Update Note 6 and add Note 30

Additional Approvers (If Applicable)

Name

Designation

Signature

Date

MECHANICAL DATA SHEET

DOC. NO

Fuel / Seal Gas Mercury Guard Bed

ConocoPhillips (Grissik) Ltd.

B-84567-SB-MM1-DSR-ST-60-0011

(60NAF - 301A/B)

Page : 3 of 7

Rev.:

GENERAL INFORMATION

1
2

Applicable to

Location

Suban Gas Plant

Manufacturer

Equipment name

Fuel / Seal Gas Mercury Guard Bed

Model no.

Item no.

60NAF - 301A/B

No. of unit

2 Unit

Proposal

Purchase

As built

EXTENT OF PACKAGE

6
7

Fuel Gas / Seal Gas Mercury Removal Unit shall be consist of but not liminted to:

- 2 x 100% HP Fuel Gas Guard Bed (60NAF-301 A/B)

- Absorbent for initial fill

- Vendor to complete any component required for proper and safe operation

10
11
12
13
14

FUEL / SEAL GAS MERCURY GUARD BED INLET DESIGN CONDITION

15
16

OPERATING CASE

Description
(Note 25

17
18

Fluid

19

Operating Pressure (P)

psig
o

Case 1

Case 2

Case 3

Case 4

Case 5

HC Gas

HC Gas

HC Gas

HC Gas

HC Gas

1225

1045

1290

1293

1293

207.0

207.0

207.0

207.0

207.0

22.4

19.4

21.4

7.9

0.1

20

Operating Temperature (T)

21

Gas Rate

F
MMscfd

22

Mass Flow

lb/hr

47230

41059

42746

15730

200

23

Gas Density @ P, T

lb/cuft

3.641

3.093

3.614

3.624

3.625

24

Gas Viscosity

cP

0.0158

0.0154

0.0157

0.0157

0.0157

25

Gas Compressibility

0.9155

0.9236

0.9190

0.9189

0.9189

26

Gas Molecular Weight

19.24

19.29

18.23

18.23

18.23

27

Mercury Content on Inlet Gas Stream

g/Nm3

750

750

750

750

750

28

OUTLET DESIGN CONDITION

29
30

g/Nm3

Outlet Mercury Concentration, Max.

< 1 (*)

31

EQUIPMENT DESIGN CONDITION

32
33

No. of Unit

34

Type of Adsorbent

35

Design Pressure

36

Design Temperature (Min/Max)

37

Allowable Overall Process Drop for Package

38

Adsorbent Design Life

2 (two) units
*
psig

FV / 1400

-20 / 250

F
psi

max 15 (*)

Years

3 (*)

39
40

Vessel

41

Orientation

42

Material of Construction

43

Corrosion Allowance

60NAF - 301A/B
Vertical
Carbon Steel (*) + 0.125" SS 316L clad (See Page 5 of 7)
inch

Note 26

44

ABSORBENT DATA

45
46

Number of Beds

Bed Support balls requirement:

47

Absorbent type

Above Absorbent:

48

Guaranteed life (years)

- Ceramic balls 1 (ft3)

49

Bed diameter (in)

50

Bed High (in)

51

Flow direction

52

Absorbent requirement per bed (kg)

53

- Ceramic balls 2 (ft3)

Downflow

- Ceramic balls 3 (ft3)

- Ceramic balls 4 (ft3)

Insulation

Yes

54

Pressure drop fresh absorbent (psi)

55

Max. water content incoming to bed (ppm)

0.1 - 2 (*)

56

Channeling effect

57
58
59

Below Absorbent

MECHANICAL DATA SHEET

DOC. NO

Fuel / Seal Gas Mercury Guard Bed

ConocoPhillips (Grissik) Ltd.

(60NAF - 301A/B)

B-84567-SB-MM1-DSR-ST-60-0011

Page :

4 of 7

Rev.:

FEED COMPOSITION

1
2
3
4
5
6

Mole Fraction

Inlet Gas Composition

Case 1

Case 2

Case 3
Back-Up Case

Case-4
Start-up case

Case-5
Minimum Case

0.00181

0.00180

0.00187

0.00187

0.00187

10

Nitrogen
CO2

0.05740

0.05731

0.03482

0.03482

0.03482

11

Methane

0.88127

0.87997

0.91051

0.91051

0.91051

12

Ethane

0.03397

0.03397

0.03447

0.03447

0.03447

13

Propane

0.00998

0.00999

0.00970

0.00970

0.00970

14

i-Butane

0.00297

0.00299

0.00269

0.00269

0.00269

15

n-Butane

0.00296

0.00298

0.00254

0.00254

0.00254

16

i-Pentane

0.00164

0.00166

0.00119

0.00119

0.00119

17

n-Pentane

0.00105

0.00107

0.00069

0.00069

0.00069

18

n-Hexane

0.00167

0.00175

0.00069

0.00069

0.00069

19

Mcyclopentan

0.00017

0.00018

0.00007

0.00007

0.00007

20

Benzene

0.00061

0.00065

0.00021

0.00021

0.00021

21

Cyclohexane

0.00017

0.00018

0.00006

0.00006

0.00006

22

n-Heptane

0.00080

0.00089

0.00018

0.00018

0.00018

23

Mcyclohexane

0.00022

0.00025

0.00005

0.00005

0.00005

24

Toluene

0.00042

0.00048

0.00007

0.00007

0.00007

25

n-Octane

0.00050

0.00061

0.00006

0.00006

0.00006

26

m-Xylene

0.00009

0.00011

0.00001

0.00001

0.00001

27

p-Xylene

0.00009

0.00011

0.00001

0.00001

0.00001

28

o-Xylene

0.00004

0.00005

0.00000

0.00000

0.00000

29

n-Nonane

0.00020

0.00025

0.00001

0.00001

0.00001

30

124-MBenzene

0.00002

0.00003

0.00000

0.00000

0.00000

31

n-Decane

0.00008

0.00010

0.00000

0.00000

0.00000

32

n-C11

0.00003

0.00003

0.00000

0.00000

0.00000

33

n-C12

0.00001

0.00001

0.00000

0.00000

0.00000

34

n-C13

0.00000

0.00000

0.00000

0.00000

0.00000

35

n-C14

0.00000

0.00000

0.00000

0.00000

0.00000

36

n-C15

0.00000

0.00000

0.00000

0.00000

0.00000

37

n-C16

0.00000

0.00000

0.00000

0.00000

0.00000

38

n-C17

0.00000

0.00000

0.00000

0.00000

0.00000

39

n-C18

0.00000

0.00000

0.00000

0.00000

0.00000

40

n-C19

0.00000

0.00000

0.00000

0.00000

0.00000

41

0.00000

0.00000

0.00000

0.00000

0.00000

42

n-C20
H2 O

0.00180

0.00253

0.00008

0.00008

0.00008

43

H2 S

40 ppm

40 ppm

3-4 ppm

3-4 ppm

3-4 ppm

44

Mercury

750 g/Nm3

750 g/Nm3

750 g/Nm3

750 g/Nm3

750 g/Nm3

8
9

45
46
47
48
49
50
51
52
53
54
55

MECHANICAL DATA SHEET

DOC. NO. :

Fuel / Seal Gas Mercury Guard Bed

ConocoPhillips (Grissik) Ltd.

B-84567-SB-MM1-DSR-ST-60-0011

(60NAF - 301A/B)

Page: 5 of 7

Rev.:

GENERAL INFORMATION

1
2

Applicable to

Proposal

Purchase

As Built

Location

Suban Gas Plant

Manufacturer

Equipment Name

Fuel / Seal Gas Mercury Guard Bed

Serial No.

Item No.

60NAF-301A/B

No. of Unit

2 (two)

OPERATING CONDITIONS

6
7

Operating Temperature

(min / max)

207 / 225.0

Operating Pressure

(min / max)

1,045 / 1,293

Normal Liquid Level (NLL)

10

High High Liquid Level (HHLL)

11

High Liquid Level (HLL)

12
13

MATERIALS
F

Shell

: SA 516 Gr. 70N + 0.125" SS 316L Clad

Heads

: SA 516 Gr. 70N + 0.125" SS 316L Clad

ft - in

Reinforcing Pad

: -

ft - in

Attachment (Int. & Ext.)

: SS316L & SA 516 Gr. 70

ft - in

Nozzle Necks (Forge)

SA 350 Gr. LF2 N + 0.125" SS316L Clad

(Note 23)

Low Liquid Level (LLL)

ft - in

Nozzle Flanges

SA 350 Gr. LF2 N + 0.125" SS316L Clad

(Note 23)

Low Low Liquid Level (LLLL)

ft - in

Fittings

: SA 403 Gr. WP316L

External Bolts

: SA 193 Gr. B7M

(Note 4)
(Note 4)

psig

DESIGN DATA

14

(Note 8)

(Note 23)

15

Code Standard

ASME Section VIII Division 1

External Nuts

: SA 194 Gr. 2HM

16

Edition & Adenda

Latest Edition

Gasket

: (Note 5)

17

Diameter

(*)

in

Internal (Removable)

: SS 316L

18

Length (T/T)

(*)

ft - in

Internal Pipe

: N/A

19

Design Temperature (Min/Max)

-20 / 250

Internal Bolts / Nuts

: SS 316

20

Design Pressure (Internal)

1400

psig

Wear Plate (Support Pad)

: N/A

21

Design Pressure (External)

Full Vacuum

psig

Support Skirt

: SA 36 / SA 283 Gr.C

22

Vacuum Design

Yes

Name Plate

: SS 316

23

Corrosion Allowance (Internal)

N/A

Earthing Boss

: SS 316

24

Joint Efficiency (Shell/Head)

1.0 / 1.0

Anchor Bolts

: A 307 Gr. C (HDG) (by others)

25

Shell Thicknes (Nominal)

(*)

in

Insulation

: (*)

26

Head Thickness (after forming)

(*)

in

Lifting and Tailing Lugs / Pad : SA 283 Gr. C / SA 516 Gr. 70

27

Wind Speed

80

Km/hr

28

Seismic Zone

Zone 5 (corespondence to Zone 2

(Note 26)

in

Davit Manways

: A 53 Gr. B

FABRICATION

ANSI A.58.1, Seismic coefficient 0.03)

29

(Note 6)

30

Max. Allowable Working Pressure

(*)

psig

Personnel Protection

Yes

No

31

Hydrotest Pressure

As per UG-99 (b)

psig

Ladder c/w Clips

Yes

No

32

Min. Design Metal Temp. (MDMT)

(*)

Platform c/w Clips

Yes

No

33

Orientation

Vertical

Clips for Pipe Supports

Yes

No

34

Support Type

Skirt (*)

Insulation Supports

Yes

No

35

Insulation Thickness

2.5 (*)

Lifting Lugs

Yes

No

36

Head Type

Hemisperical (*)

Earthing Boss

Yes

No

Manway Cover (Top Cover)

Hinged

w/ Davit

(Note 21)

in

37

APPLICABLE SPECIFICATIONS & DRAWINGS

38

1. B-84567-SB-LL0-SPC-ST-00-0001, Piping Material Specification

39

2. B-84567-SB-LL0-SPC-ST-00-0002, Specification Pipe Stress Analysis

40

3. B-84567-SB-MM2-SPC-ST-00-0301, Spec for Unfired Pressure Vessel

ASME 'U' Stamp

Yes

No

41

4. B-84567-SB-PP0-DSR-ST-60-0007, PDS Fuel /Seal Gas Mercury Guard Bed

MIGAS (PJIT) Inspection

Yes

No

42

5. B-84567-SB-PP0-PID-ST-60-0010, P&ID Fuel Gas/Seal Gas Heater and MRU

Post Weld Heat Treatment

As Per Code & Spec.

43

6. ID-G-BU-DD2-STS-GN-00-0001, Positive Material Identification (PMI)

ID-G-BU-DD3-STS-GN-98-0002, Coating Specification for Offshore and Onshore
7.
Facilities
8. ID-G-BU-GG0-AML-GN-00-0001, Standard Spec. COPI Approved Vendor List
ID-G-BU-YA1-PRO-GN-00-0003, Inspection and Testing Requirements for
9.
Equipment and Material

Special Heat Treatment

Yes

No

Radiography

Full

Spot

PMI for SS & Alloy

Yes

No

Pickling and Passivation for SS

Yes

No

Witness

Non Witness

44
45
46

INSPECTION & TESTING (Note 11)

47

10. ID-N-BU-CC0-STS-GN-00-0001, Std Spec for General Civil and Structural Design

Observe

48

11. ID-N-BU-LL2-STS-GN-00-0001, Std Spec for Welding

Impact Test

49

12. ID-N-BU-MM0-STS-GN-00-0002, Std Spec Vessel and Piping Insulation.

Radiography
Magnetic Particle

50

PROTECTIVE COATING

51
52

External Coating

Yes

53

Internal Coating

No

Dye Penetrant
(Note 7)

Ultrasonic
Hydrotest

54

WEIGHTS (Note 22)

55

MOMENT AND SHEAR AT BASE (AT OPERATING CONDITION) (Note 22)

56

Empty

(*)

lb

57

Operating (NLL)

(*)

lb

58

Hydrotest

(*)

lb

59

Shipping

(*)

lb

Shear

Moment

Wind

Note 22

Note 22

Seismic

Note 22

Note 22

MECHANICAL DATASHEET

DOC. NO. :

Fuel / Seal Gas Mercury Guard Bed

ConocoPhillips (Grissik) Ltd.

B-84567-SB-MM1-DSR-ST-60-0011

(60NAF - 301A/B)
Proposal

Purchase

Page:

Applicable to

Location

Suban Gas Plant

Manufacturer

Equipment Name

Fuel / Seal Gas Mercury Guard Bed

Serial No.

Item No.

60NAF-301A/B

No. of Unit

2 (two)

6 of 7

Rev.:

As Built

SKETCH DRAWING

Note :
a) Min elevation +3000. Adequate area for
vessel maintenance shall be provided
b) This sketch is Simplified and indicative, it
will be finalized during EPC Stage.

c) Vendor to advise typical drawing &

procedure for loading & un-loading the
catalyst
d) Vendor to inform the life time of catalyst,
expected life is 3 years
e) Vendor to advise specific requirement for
proper start up, operating & upset
condition of the bed

NOZZLE SCHEDULE
PROJECTION
MARK

QTY

SIZE (IN)

RATING

FACE

TYPE

(FROM OUTSIDE
SURFACE) (IN)

SERVICE

N1

6 (*)

900#

RF

WN

10

Gas Inlet

c/w Feed Diffuser (*)

N2

6 (*)

900#

RF

WN

10

Gas Outlet

c/w Wire Screen

N3

900#

RF

WN

Pressure Indicator

N4

900#

RF

WN

Vent

N5

3 (HOLD)

900#

RF

WN

PSV

N6

900#

RF

WN

Purging Connection

N7

900#

RF

WN

Thermowell Connection

N8

900#

RF

WN

Sample Point 75%

N9

900#

RF

WN

Sample Point 50%

N10

900#

RF

WN

Sample Point 25%

N11

900#

RF

WN

10

Unloading Catayst

M1 / M2

24

900#

RF

WN

16

Manhole

SV

Skirt Vent

SO

12

Skirt Opening

AH

20

Access Hole

REMARKS

(Note 29)

C/w Cover and Davit

MECHANICAL DATA SHEET

DOC. NO. :

Fuel / Seal Gas Mercury Guard Bed

ConocoPhillips (Grissik) Ltd.

(60NAF - 301A/B)

B-84567-SB-MM1-DSR-ST-60-0011
Page : 7 of 7

Rev.:

NOTES

1.

Vendor to specify and verify data at location marked with *.

2.

Shell and head thickness are propose value. Vendor shall check and guarantee them on strength.
The actual thickness of the pressure vessel and its associated part shall be determined using the applicable worst combination of loads

3.

Vendor shall responsible for detailed engineering of the vessel. Vendor to confirm that fabrication, inspection and testing shall follow the referenced Codes,
Standards and Project Specifications.

4.

External stud bolt and nuts shall be B7M & 2HM and Hot Dip spun Galvanized.

5.

Gasket shall be 0.175 thick, spiral wound, 316 SS Windings Flexible graphite filler SS inner & outer ASME B16.20.

6.

All internals shall be sectionalised to pass through manway for installation and removal. All internals shall be removable and bolted
to supports welded to the vessel. The max. weight shall be 55 lbs (25 kg). All internals assembly shall be completed with double nut.

7.

Painting specification for steel shall refer to project specification ID-G-BU-DD3-STS-GN-98-0002, Coating Specification for Offshore and Onshore Facilities.

8.

Material of attachment that welded directly to shell / head.

9.

This data sheet shall be read together with B-84567-SB-PP0-PID-ST-60-0010 and Process datasheet B-84567-SB-PP0-DSR-ST-60-0007.

10. Deleted
11. Vendor to provide all required data for MIGAS and ASME "U" Stamp certification.
12. Inspection and testing shall refer to ID-G-BU-YA1-PRO-GN-00-0003, Inspection and Testing Requirements for Equipment and Material
13. All metallic material shall be provided with inspection certificate in accordance with BS EN 10204 latest edition, pressure parts and non pressure part
shall be a minimum type 3.1 certificate.
14. All external nozzles locallized stress analysis to be performed by Vendor as per WRC 107, 297 & 537 Bulletin. The allowable nozzle load shall be as per
B-84567-SB-LLO-SPC-ST-00-0002, Specification Pipe Stress Analysis.
15. Nozzles location and orientation shall be verified by Vendor and EPCI Contractor prior to fabrication.
16. Requirement of impact test material as per Code ASME VIII. Div. 1, UCS-66
17. All pressure parts and parts directly exposed to the fluid shall comply with NACE MR0175.
18. Manway c/ w davit, cover, gasket, stud bolts and nuts to be supplied by Vendor.
19. Vendor to provide the performance guarantee of the MRU guard beds.
21. Insulation Specification shall to project specification ID-N-BU-MM0-STS-GN-00-0002 Standard Specification Vessel and Piping Insulation.
22. Vendor shall inform and verify actual weight, shear & moment data information and by calculation.
23.

Vessel shall be internally clad with 3 mm (min) SS 316L. Nozzle, flange and fitting shall be minimum weld overlay, if weld overlay cannot be applied for
nozzle, flange and fitting with size 3' and below then solid SS might be used with approval from company.

24. Vendor to provide typical P&ID complete with design requirement for proper start - up, normal operation & upset condition of the package.
25. Flowrate already includes 10% design margin. Vendor to consider minimum owrate of 0.1MMscfd which is the condition of seal gas supply
for one compressor train running.
26. Corrosion allowance 1/16" (1.6 mm) shall be provided on backing material for nozzles with an alloy clad or overlay.
27. Minimum 2 inch radius semi circular drain hole 180 o apart shall be located at bottom vessel skirt to base ring. This drain hole to avoid water ponding inside skirt.
28. Vendor Shall provide anchor bolt template for construction purpose.
29. Size of PSV nozzle will be finalized during EPC Stage.
30. Vendor to check and advice the possibility whether the chemical reaction at the catalyst may produces sulphuric compound. Vendor to select mercury guard bed
material that would minimize that possibility of producing sulphuric compound that could enter the process gas stream.