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Abstract
A primary reason for flux decline during the initial period of a membrane separation process is concentration
polarization of solute at the membrane surface This can occur in conjunction with irreversible fouling of the membrane
as well as reversible gel layer formation Experimental and mathematical studies have been performed by various groups
to gain a better understanding of concentration polarization phenomena in ultraf%ra~ionand reverse osmosis This article
critically reviews published studies on concentration polarization in both systems It presents progress made in
determination of, for example, critical or limiting flux, and recommends specific models such as surface renewal, and
experimental methods such as laser-based refractometry, for quantification of the problem
Keywow%
1. Introduction
Membrane
separation processes such as
ultrafiltration
(UF) and reverse osmosis (RO)
have gained considerable importance because
they offer superior treatment at relatively modest
capital and operating costs [l] These processes
can remove a wide range of contaminants such as
suspended and dissolved solids, organic matter,
*Corresponding author
00 1 l-9 164/01/$See
PII:SOOll-9164(01)00411-8
front matter 0
2001
270
lifetime as long as possible [4]. Membrane lifetime and permeate fluxes are primarily affected
by the phenomena of concentration polarization
(i.e., solute build-up) and fouling (e.g., microbial
adhesion,
gel layer formation
and solute
adhesion) at the membrane surface [5]. The latter
quite often is irreversible with respect to solute
adsorption. Membrane lifetimes may be enhanced
through the use of spacers between the membranes [6].
Koltuniewicz and Noworyta [4], in an excellent paper, summarized the phenomena responsible for limiting the permeate flux during cyclic
operation (i.e., permeation followed by cleaning).
During the initial period of operation within a
cycle, concentration polarization is one of the
primary reasons for flux decline, x (Fig. 1).
Large-scale
membrane systems operate in a
cyclic mode, where clean-in-place
operation
alternates with the normal run. The figure shows
a decrease in the flux for pure water from cycle
to cycle, J,(t), due to fouling; the flux decline
within a cycle due to concentration polarization,
$t,); and the average flux under steady-state
concentration, J:. The latter also decreases from
cycle to cycle, suggesting irreversible solute
adsorption or fouling. Accumulation ofthe solute
retained on a membrane surface leads to increasing permeate flow resistance at the membrane
wall region.
Concentration polarization is considered to be
reversible and can be controlled in a membrane
module by means of velocity adjustment, pulsation, ultrasound, or an electric field. Membrane
fouling, on the other hand, is more complicated
in that it is considered as a group of physical,
chemical, and biological effects leading to
irreversible
loss of membrane permeability.
Attempts to analyze the fouling phenomena, for
example, have shown that the main factors are
adsorption of feed components,
clogging of
pores, deposition of solids on the membrane
surface accompanied
by crystallization
and
compaction of the membrane structure, chemical
271
feed
flow
transport mechanisms
2.1. Gel-polarization
model
membrane
JS solute
a
.
-:
40.
_a
.A
convecltive
fiow
+
*
boundary layer
of concentration
polarization.
dx
(1)
(2)
where 6 is the thickness of the boundary layer
over which the concentration of the solute varies.
It is assumed that under conditions where the gelpolarization model holds, the flux through the
membrane is invariant with (i.e., independent of)
transmembrane pressure drop or permeability and
272
S S Sablani et al /Desalination
(3)
(4)
R=
au-F)
U-OF)
(5)
F = exp (-.JVa2)
(7)
with
a - (l-o)
(8)
2
PM
&
= aI [l -exp(+,)]
[exp(-JJk)]
(9)
0
where a, = a/( 1-a) Using the nonlinear parameter estimation method and the experimental
data of observed rejection (R,) and the solvent
flux (J,) taken at a given pressure, feed rate and
concentration, the membrane parameters (J and
PM,and k can be estimated, simultaneously
2 3 Mass transfer coefficient
Most ofthe models used in characterization of
RO or UF membranes,
such as the threeparameter osmotic-pressure
model (SpieglerKedem model) and the (gel) concentration polarization model, make use of a mass transfer
coefficient correlation in order to calculate the
concentration at the membrane wall, C,, This
correlation has the empirical form based on the
Chilton-Colburn analogy [13,14]
(6)
(10)
where
S S Sablani et al /Desalination
(11)
permitting calculation of C, when k is known
The above mass transfer correlations are
borrowed from non-porous smooth duct flow
Their applications
in the case of membrane
operation have been criticized by many authors
since neither porosity nor diffusivity due to
concentration polarization is taken into consideration [ 131 Gekas and Hallstrom [ 131 presented
an excellent review on the adaption of existing
Sherwood correlations to membrane operations
under turbulent duct flow Their paper included
a discussion on the factors influencing mass
transfer during RO and UF operations such as
porosity and roughness ofthe membrane wall and
change of viscosity and diffusion coefficient due
to a strong concentration gradient They noted
that many of the equations suggested in the
literature under a variety of conditions and types
of fluids in the turbulent region have the
asymptotic form (Re > 10,000 and SC > 100)
Sh- ReAScBfm
273
3 Review of experimental
tration polarization
studies on concen-
(12)
Nikolova and Islam [ 151 reported concentration polarization in the absence of gel layer
formation using a laboratory-scale
UF unit
equipped with a tubular membrane (Table 1) In
an excellent study, they found that the decisive
factor in flux decline was the adsorption
resistance With the development of a concentration polarization layer, the adsorbed layer
resistance at the membrane
wall increased
linearly as a function of the solute concentration
274
S S Sablani et al /Desalination
Table 1
Summary ofexperimental studies on concentration polarization in ultrafiltration (UF) and reverse osmosis (RO) membrane
systems Specific papers are recommended (0) and highly recommended (00)
Reference
System
Operating parameters
Significant results
Khulbe et al
[51
UF, polyethersulphone
membranes
Schwinge et al
Darton
(1999)
RO plant
Nikolova and
Islam**
1151
Ahn et al
Nanotiltration, flat-sheet
cell, width = 0 08 m,
length = 0 21 m, height =
0 082 m
Chen et al *
[71
Gowman and
Ethiere
121,221
UF,
Biopolymer hyaluronan
dissolved in 10 mM NaCl or
phosphate buffer concentration
= 0 2 to 0 4 wt%, flow rate
= 1 15x10e5 to 1 67x10e5 ml/s
[61
[I61
S S Sablani et al /Desalination
275
Reference
System
Operating parameters
Significant results
Konieczny and
Bodzek
Oil-water emulsion,
concentration = S%(v/v),
pressure = 65 kPa, feed flow
= 1 62 l/h
WI
Pope et al
[231
Soltys et al
WI
= 0 22 m, internal
Jonsson and
Jijnsson
[411
Jijnsson
u71
Cherkasov et al
[LoI
276
S S Sablani et al /Desalination
Reference
System
Operating parameters
Significant results
Chudacek and
Fane [32]
(13)
adsorption
to
P81
3 3 Effect of membrane
on solute adsorption
277
material and pore size
Fig 3 Gel layer formation on the surface of an ultrafiltration membrane from(I) hydrophobic and (II) hydrophilic material C, solute concentration; C, < C, < C,
1 adsorption layer, 2 gel-polarization layer, 3 membrane
material [ 191
278
4. Review of semi-empirical
modeling studies
Bader and Veenstra [14] tested the applicability of three concentration polarization models,
all based on the Chilton-Colburn analogy. The
models consisted the original film theory (i.e., gel
layer) model, the Sherwood correlation model
and a modified film theory model. They used UF
data reported by Gekas and Olund [27]. Their
analysis showed that the modified film theory
model was more capable of correlating and
qualitatively predicting the rejection trend of UF
data than either the original film theory model or
the Sherwood correlation model. The observed
solute rejection, R,, was described by
hr[T]
+lnv=K(
5)
+lnQ
(14)
where v is the solvent velocity through the membrane, u is the solvent velocity parallel to the
membrane surface, K is the film diffusion
parameter and K,,, is the membrane-diffusion
mass transfer coefficient. The better prediction of
solute rejection by this model was due to the
inclusion of the convective and diffusion
mechanisms into the equation in the form of their
mass transfer coefficients (i.e., K, and K,
279
280
boundary layer is random in nature due to membrane roughness. Specifically, the membrane is
not covered by a uniform concentration polarization layer, as was assumed in the film model,
but rather by a mosaic of small surface elements
with different ages, and therefore, different
permeate flow resistances. Any element can be
swept away randomly
by a hydrodynamic
impulse, and then a new element starts building
up a layer of retained solute at the same place on
the membrane surface. They showed that the
decrease in flux with respect to time, <t,), due to
the development ofthe concentration polarization
layer, is given by the following equation which
also takes into account the rate of surface
renewal, s:
(tp)=(lo-J*)5
;f;;+
J'
(1%
s=A
Jlti-J
(16)
Jo-4im
IP
+J*
(17)
281
k= 0.X3(
&)122S4
2)
(18)
and M=0.6
(cm).
Van der Meer et al. [36] studied the influence
of the number of spiral-wound membranes per
pressure vessel on concentration polarization and
ion rejection. They developed a simplified mathematical model which took into account the
hydraulics of the membrane modules. Their
studies showed that an increase in permeate
productivity could be achieved by lowering the
number of membrane modules from six per
vessel to two per vessel. This is a useful paper for
those designing desalination plants using spiralwound membranes.
5. Review of theoretical
tration polarization
studies on concen-
5.1. Variation in gel layer thickness and concentration polarization along flow channel
In earlier studies, the thickness of the gel layer
and the concentration of the solute were assumed
to be uniform over the membrane surface.
However, this assumption is only valid for
systems where the hydrodynamic conditions of
the solution flow near the membrane provide
equal accessibility
of solute to the entire
1.31
$
i
m II3 ~213
~113
(19)
113 /, 113
where
Pg =
(20)
282
Table 2
Summary oftheoretical and semi-empirical studies on concentration polarization in ultrafiltration (UF) and reverse osmosis
(RO) membrane systems. Specific papers are recommended (0) and highly recommended (0.)
Reference
System
Operating parameters
Significant results
Maskan et al.
[31
RO
Madireddi
et al.* [l]
Parvatiyar
[431
UF, tubular
membrane
Song 1461
Elimelech and
Bhattacharjee
[451
Mathematical study
283
Significant
results
Reference
System
Operating parameters
Agashichev**
UF
Tubular, mathematical
Murthy and
Gupta [ 121
Combined Spiegler-Kedem/film
theory
model may be best method for
establishing mass transfer correlation.
Marked variation in calculated k values
may be attributed to presence of reflection coefficient in model. Developed
Dittus-Boelter type relationship between
Sherwood, Schmidt and Reynolds
numbers
Alvarez et al.
PI
RO, tubular,
diameter = 0.0125 m,
length = 1.2 m
Parvatiyare
UF, tubular
Gelatin solution, Re =
3,000-1,000, particle diameter
= 0.001-0.009 m, void fraction
= 0.4-0.75
Used phenomenological
model and
quantified relative contribution of several
flux reducing mechanisms such as
adsorption, pore plugging and
concentration polarization. Adsorption
fouling underestimated and concentration polarization overestimated.
Alternative method proposed based on
flux decline due to particular mechanism
as fraction of overall flux decline
Pilot-scale RO,
tubular, length = 1.3 m,
diameter = 0.0127 m
Used Kimura-Sourirajan
transfer kinetics
and material-balance equations under
steady-state conditions and quantified
transport parameters. Study focused on
brakish water and rejection of six
different ions
study
[441
[421
Dal-Cin et al.
1301
Voros et al.
[=I
284
Reference
System
Operating parameters
Significant results
Bader and
Veenstram
u41
UF
Polyakov and
Polyakov
1371
NaGwater system,
mathematical study
Jonsson and
Jiinsson [ 181
UF, mathematical
study
Colloidal dispersion,
transmembrane pressure,
the fluid shear, concentration,
particle size, pH, ionic strength
Denisov**
1111
UF, tubular,
slit (with one porous
and one solid wall)
Mathematical study
Laminar flow, porous channels,
non-uniform wall suctions
Koltuniewicz and
Noworyta**
[41
285
Reference
System
Operating parameters
Significant results
Bouchard et al.
1461
Mathematical study
Avlonitis et al.
1341
NaCI-water system,
concentration = 25,000-40,000
ppm, temperature = 20-35C
pressure = 50-80 bar,
feed flow = 7 1-2 15 cm/s
Boudinar et al:
1351
NaCl-water system,
concentration = 187W0,ooo
ppm, temperature = 20-35C,
pressure = 28-80 bar,
feed flow = 90-528 cm/s
Gupta**
[3gi
Mathematical study
Clifton et al.
[91
Dextran, poly-vinylpyrrolidone,
concentration = 1.0-2.0 g/l,
pressure = 24-l 70 kPa,
velocity = 0.1-2.65 m/s
286
113 m 113 ~2
L II3
jyl3
(21)
h II3
where
PO =
(22)
287
288
6. Conclusions
Membrane separation processes are very
complex and are influenced by numerous operating parameters such as the transmembrane
pressure, nature and concentration of the solute,
and feed velocity. Concentration polarization,
along with solute adsorption and gel layer
formation, cause flux reduction. It is thus
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