You are on page 1of 36

CLG6009

CLG6009 ROLLER
/
//V
/V


PARTS MANUAL

20F0023********

1
CLG6009

11E0097
11E0250
Z

45E0262 002

000
000 001 001 002

2
CLG6009
OP
OS
US
(:OSUS)
#

S/N XXXXXX-XXXXXX

Y
I

P
J

N1

N2

TY

TP

3
CLG6009

How to Use This Manual


The information, specification, and illustrations in this manual are on the basis of information
available at the time it was written. Continuing improvement and advancement of product design
may cause changes to your machine which may not be included in this publication. Each publication
is reviewed and revised as required to update and include these changes in later editions.
Whenever a question arises regarding your product or this publication, please consult Liugong
dealer for the latest available information.
In this manual, those assemblies with the same description but different number are arranged
together, followed by the parts list. For example: assembly 11E0097 Work Hydraulic System and
11E0250 Work Hydraulic System are arranged together in table of contents. Some assemblies
could consist of secondary assemblies. Therefore, check the parts list, contents or index carefully to
get correct information for the parts.
Detailed information for the assembly and the parts list.
Title explanation.
e.g.:
45E0262 002

DECAL
Assembly Name
Version
Assembly No

Assembly Name: The name of an assembly.


Item: The sequence number in the illustration.
PART NO: The identifying number of parts, consist of letters and digitals or just digitals.
VER: Start from 000. This figure will be improved to 001,002if there is any modification to the part.
Part Name: The name of the parts that make up the assembly.
Qty: Indicates the total number of that item used in this illustration.
S.C: Service Code
W

Machining this part before installing it to the machines.

An accurate part. Consult the nearest dealer when removing or repairing it.

Can not be purchased separately. It is an assembly.

This part is available in the spare parts box.

Quantity is different on different machine.

Special service part, not assembled at factory.

This part has been modified.

This part is a new part.

This part has been deleted.

Individual drawing of this part is available.

4
CLG6009
OP

Optional parts

OS

Oversize parts

US

Undersize parts
(NOTE: Part with OS" or "US" is placed below the standard-sized part.)

New part in this page.

SERIAL NO: the Production Identification Numbers (PIN) of machine. If more than one version is
included for any assembly, this column identifies the specific machine serial numbers
to which each version applies.
e.g.:
S/N XXXXXX-XXXXXX
Serial number range
Product S/N code

IA

Shows the interchangeability between the original and the improved parts. More
details are as follows:
I

Part in the Replaceable part" column can be used instead of this part but not vice
versa.

This part can be used instead of that in "Replaceable part" column but not vice versa.

Not permitted to use this part. Use that in Replaceable part column instead.

This part and that part in the column of "Replaceable part" are interchangeable with
each other.

N1

This part and that part in the column of "Replaceable part" are not interchangeable
with each other, and the part in the column of "Replaceable part" used as an assembly
also is not interchangeable with this part.

N2

Not permitted to use this part. This part and that part in the column of "Replaceable
part" are not interchangeable with each other, and the part in the column of
"Replaceable part" used as an assembly also is not interchangeable with this part.

TY

Keep on using this part. This part and that part in the column of "Replaceable part" are
not interchangeable with each other, but the part in the column of "Replaceable part"
used as an assembly is interchangeable with this part.

TP

Not permitted to use this part. This part and that part in the column of "Replaceable
part" are not interchangeable with each other, but the part in the column of
"Replaceable part" used as an assembly is interchangeable with this part.

REPLACEABLE: Interchangeable part number and the quantity are shown in this column.
Note: The interchangeable parts should refer to I, J, P, Y, N1, N2, TY or TP in the
IA column.

5
CLG6009

Configurations and Main Components


This is an integrated parts manual which is based on CLG6009 ROLLER standard configuration,
powered in Kaipu EngineI. This manual includes several optional configurations that are available for the
basis at the moment. Every model listed in this parts manual is provided with a number of 15 codes.
Please ask Liugong dealer to tick the right 15 codes for your machine from the following configuration
and main components table.
Please see the following configurations and main components table for more details.
1 CLG6009 ///V /OTE/

20F00230002B000
:
CLG6009 Roller/Kaipu Engine/Ningbozhongyi Motor/V vibrator/Double Drum

20F00230002B000:

PART NO.

NAME

PART NO.

NAME

48Y0247
SP6009001
SP6009002
SP6009003
SP6009004
SP6009005
SP6009006
SP6009007

LABEL SYSTEM
THE HANDLE
SP6009008
THE TANK ASSEMBLY
SP6009009
THE POWER ASSEMBLY
SP6009010
THE HOOD
SP6009011
THE FRAME
THE MUD SCRAPING COMPONENTS
THE VIRBRATION COMPONENTS

THE ROLLING WHEEL COMPONENTS


THE HYDRAULIC SYSTEM
HYDRAULIC SYSTEM
ELECTRICAL SYSTEM

6
CLG6009

Catalogue
1 ROLLER ASSEMBLY .............................................................. 1-1
20F00230002B000 000 ................................................................................................ 1-1
CLG6009 ROLLER ........................................................................................................................... 1-1

2 DECAL GROUP ................................................................................ 2-1


48Y0247 000 .................................................................................................................... 2-1
LABEL SYSTEM ............................................................................................................................... 2-1

3 THE HANDLE .................................................................................... 3-1


SP6009001 000 ....................................................................................................................... 3-1

4 THE TANK ASSEMBLY ................................................................ 4-1


SP6009002 00 ................................................................................................................... 4-1
TANK ASSEMBLY ............................................................................................................................. 4-1

5 THE POWER ASSEMBLY ........................................................... 5-1


SP6009003 000 ................................................................................................................ 5-1
THE POWER ASSEMBLY ................................................................................................................ 5-1

6 THE HOOD ......................................................................................... 6-1


SP6009004 000 ....................................................................................................................... 6-1
THE HOOD ....................................................................................................................................... 6-1

7 THE FRAME ...................................................................................... 7-1


SP6009005 000 ....................................................................................................................... 7-1
THE FRAME ..................................................................................................................................... 7-1

8 THE MUD SCRAPING PLATE ................................................. 8-1


SP6009006 000 ............................................................................................................ 8-1
THE MUD SCRAPING PLATE.......................................................................................................... 8-1

7
CLG6009

9 THE VIRBRATION COMPONENTS ............................................. 9-1


SP6009007 000 ................................................................................................................ 9-1
THE VIBRATION COMPONETS ...................................................................................................... 9-1

10 THE ROLLING WHEEL COMPONENTS ................................. 10-1


SP6009008 000 .............................................................................................................. 10-1
THE ROLLING WHEEL COMPONENTS ....................................................................................... 10-1

11 THE HYDRAULIC PUMP ASSEMBLY ...................................11-1


SP6009009 000 ....................................................................................................... 11-1
THE HYDRAULIC PUMP ASSEMBLY............................................................................................ 11-1

12 HYDRAULIC SYSTEM............................................................ 12-1


SP6009010 000 .............................................................................................................. 12-1
HYDRAULIC SYSTEM ................................................................................................................... 12-1

13 ELECTRICAL SYSTEM .......................................................... 13-1


SP6009011 000 .............................................................................................................. 13-1
ELECTRICAL SYSTEM .................................................................................................................. 13-1

8
CLG6009

2-1
CLG6009

ROLLER ASSEMBLY
20F00230002B000 000

CLG6009 ROLLER

2-2
CLG6009

20F00230002B000 000 ROLLER

ITEM

PART NO.

VER

PART NAME

Q'TY

01

48Y0247

000

LABEL SYSTEM

02

SP6009001

000

THE HANDLE

03

SP6009002

000

THE TANK ASSEMBLY

04

SP6009003

000

THE POWER ASSEMBLY

05

SP6009004

000

THE HOOD

06

SP6009005

000

07

SP6009006

000

08

SP6009007

000

09

SP6009008

000

10

SP6009009

000

11

SP6009010

000

THE FRAME
THE MUD SCRAPING
COMPONENTS
THE VIRBRATION
COMPONENTS
THE ROLLING WHEEL
COMPONENTS
THE HYDRAULIC
SYSTEM
HYDRAULIC SYSTEM

12

SP6009011

000

ELECTRICAL SYSTEM

S.C

SERIAL NO.

IA

PART NO.
REPLACEA
BLE

11
1
1
1
1

2-1
CLG6009
2

DECAL GROUP
48Y0247 000
LABEL SYSTEM

CAUTI ON

LUB RICATION CHART

WARNING
R ead an d under stand operati on man ual and
m ainten ance ma nual b efore o perati ng or
p erform ing mai ntenan ce on t his ma chine,
d eath o r serio us inj ury cou ld res ult.It is you r
re sponsi bility to be a ware o f and f ollow all
loca l laws and re gulatio ns. On ly trai ned
q ualifi ed oper ators should operat e this machin e.
M achine runnin g,plea se note the f ollowin g:
1. Usuall y does not all ow tra ction,i f you have
t ractio n ,open ing up oil pr essure swith,
f llowin g up 24 km/h l ow spee d work ing.
2 .Cemen t place and o ther ha rd sur face,do n't us e
t he mac hine vi bratio n.
3 .Befor e the machin e movin g,must put th e
c ontrol lever on the positi on of" walking ".
4 .Try n ot park ed mac hine in the t ilf roa d,you
m ust pu t the c ontrol lever on"par king" w hen yo u
p arked .when m oving again,i f the control lever
ro tation diffic ult ,st art th e machi ne and let
t he mac hine mo ve sli ghtly, then p ut the contro l
leve r on th e "wal king" y ou hav e parke d Befo re
leav ing mac hine, apply p ark br ake,mov e cont rol
leve r to ne utral, stop ma chine and rem ove ke y.

ROLLER
Gu an gx i Liu go ng Mach ine ry Co., Ltd .
No. 1 Li utai R oa d, Li uzhou , Gu angx i 54500 7, PR C hina

2-2
CLG6009

48Y0247 000 LABEL SYSTEM

ITEM

PART NO.

VER

74A2263

000

OPERATION CHART

74A2487

000

STARTING TAG

74A6846

000

CAUTION DECAL

74A3972

000

SYMBOL

74A2885

000

LIFT POINT SIGN

74A3168

000

SAFETY SIGN

74A3171

000

ANTIWIND SAFETY

74A2831

000

DECAL

PART NAME

Q'TY

74A3081

000

OIL FILLING SAFETY

10

74A2822

000

DECAL

11

74A3093

000

DECAL

12

74A7919

000

DECORATION

13

74A7855

000

DECORATION

14

74A7856

000

DECORATION

15

74A6840

000

SYMBOL

16

74A6842

000

DECAL

17

74A6841

000

SYMBOL

18

01B0012

000

Rivet

19

90A1318

000

NAMEPLATE

20

74A2836

000

PVC SELF-ADHESIVE

21

74A3188

000

22

74A6845

000

23

74A6844

000

DECAL
OPERATION
REGULATIONS
NOTICE DECAL

1
1

S.C

SERIAL NO.

IA

PART NO.
REPLACEA
BLE

13-1
CLG6009
3

THE HANDLE
SP6009001 000
THE HANDLE

3-1

13-2
CLG6009

SP6009001 000 THE HANDLE

ITEM

PART NO.

01

VER

000

GB/T
70.1M8X25

PART NAME

Q'T
Y

02

SP132858

000

HAND SHANKCLG6009

03

SP132859

000

COVERCLG6009

04

SP132860

000

POLE;CLG6009

05

SP132861

000

POLE SEAT;CLG6009

06

SP132862

000

BOX;CLG6009

07

SP132863

000

KEY SEATCLG6009

08

SP132864

000

SHARKCLG6009

09

SP132865

000

KEYCLG6009

10

SP132866

000

PLATECLG6009

000

GB/T5780-2000
M12X35

11

12

SP132867

000

PLATECLG6009

13

SP132868

000

HAND SHANKCLG6009

14

SP132869

000

SWITCHCLG6009

15

SP132870

000

WIRING HARNESSCLG6009

16

SP132871

000

SHARFTCL;G6009

17

SP132872

000

GB/T
5780-2000 M8X110

BUSH;CLG6009

PINCLG6009

BEARINGCLG6009

18

000

19

SP132873

000

20

SP132874

000

SF-50(3020)

21

SP132875

000

NUTCLG6009

22

SP132876

000

BEARINGCLG6009

S.C

SERIAL NO.

IA

PART NO.
REPLACEA
BLE

13-1
CLG6009
4

THE TANK ASSEMBLY


SP6009002 00
TANK ASSEMBLY

4-1

13-2
CLG6009

SP6009002 000 TANK ASSEMBLY

ITEM

PART NO.

VER

01

SP132877

000

02

SP132878

000

03

SP132879

04

SP132880

05
06

SP132881

PART NAME

Q'TY

COVERCLG6009
WATER TANK
CLG6009

000

HOSECLG6009

000

000

GB/T5781-2000
M12X55

000

4
SWITCHCLG6009

S.C

SERIAL NO.

IA

PART NO.
REPLACEABL
E

13-1
CLG6009
5

THE POWER ASSEMBLY


SP6009003 000
THE POWER ASSEMBLY

5-1

13-2
CLG6009

SP6009003 000 THE POWER ASSEMBLY

Q'T
Y

ITEM

PART NO.

VER

01

SP132882

000

02

SP132883

000

03

SP132959

000

DROP HANGERCLG6009

04

SP132884

000

SPRINGCLG6009

05

SP132885

000

STORAGE BATTERYCLG6009

06

SP132886

000

PLATECLG6009

07

SP132887

000

GB/T5780-2000
M8X210

BOLT GB/T5780-2000
M8X210CLG6009

08

SP132888

000

PLATECLG6009

09

SP132960

000

PLATECLG6009

000

GB/T5781-2000
M10X35

10

PART NAME

ENDINECLG6009
WIRING
HARNESS
OF
STORAGE BATTERYCLG6009

1
2

11

SP132889

000

CLUTCH COVERCLG6009

12

SP132890

000

CLUTCH COVERCLG6009

13

SP132891

000

BEARINGCLG6009

14

SP132892

000

LINK TRAYCLG6009

15

SP132893

000

PIN CLG6009

16

SP132961

000

17

SP132894

000

STRAP WHEELCLG6009
TRANSMISSION SHAFT
CLG6009

18

SP132895

000

BRACKET;CLG6009

19

SP132896

000

EARINGCLG6009

20

SP132897

000

21

SP132898

000

EARINGCLG6009
ELECTROMAGNETIC CLUTCH
CLG6009

22

SP132899

000

EARINGCLG6009

23

SP132900

000

ATTRITION PLATE;CLG6009

24

SP132901

000

STRAP WHEEL;CLG6009

25

SP132902

000

BELTCLG6009

000

GB/T5781-2000
M6X20

27

SP132903

000

Filter, Lub OilCLG6009

28

SP132904

000

Filter, FuelCLG6009

29

SP132905

000

Air FilterCLG6009

26

S.C

SERIAL
NO.

IA

PART NO.
REPLACEA
BLE

13-1
CLG6009
6

THE HOOD
SP6009004 000
THE HOOD

6-1

13-2
CLG6009

SP6009004 000 THE HOOD

ITEM

PART NO.

01

VER

000

GB/T68-2000 M8X20

PART NAME

Q'TY

02

SP132906

000

HINGECLG6009

03

SP132962

000

HOODCLG6009

04

SP132963

000

HOOD LOCKCLG6009

S.C

SERIAL NO.

IA

PART NO.
REPLACEA
BLE

13-1
CLG6009
7

THE FRAME
SP6009005 000
THE FRAME

7-1

13-2
CLG6009

SP6009005 000 THE FRAME

ITEM

PART NO.

VER

01

SP132907

000

PLATECLG6009

02

SP132908

000

GB/T5780-2000
M16X100

LATEX CLG6009

03

000

PART NAME

Q'TY

04

SP132964

000

BODY
FRAME;CLG6009

05

SP132909

000

PINCLG6009

06

SP132910

000

SPRINGCLG6009

07

SP132911

000

08

SP132912

000

CUSHIONCLG6009
HAND SHANK
CLG6009

09

SP132913

000

PLATECLG6009

10

SP132965

000

HOOD LOCKCLG6009

11

SP132914

000

DOLLOPCLG6009

S.C

SERIAL NO.

IA

PART NO.
REPLACEA
BLE

13-1
CLG6009
8

THE MUD SCRAPING PLATE


SP6009006 000
THE MUD SCRAPING PLATE

8-1

13-2
CLG6009

SP6009006 000 THE MUD SCRAPING PLATE

ITEM

PART NO.

01

VER

000

GB/T5781-2000
M16X35

PART NAME

Q'TY

02

SP132966

000

PLATECLG6009

03

SP132967

000

GB/T5781-2000
M8X35

PLATECLG6009

04

000

S.C

SERIAL NO.

IA

PART NO.
REPLACEA
BLE

13-1
CLG6009
9

THE VIRBRATION COMPONENTS


SP6009007 000
THE VIBRATION COMPONETS

9-1

13-2
CLG6009

SP6009007 000 THE VIBRATION COMPONENTS

ITEM

PART NO.

VER

01

000

02

000

GB/T5781-2000
M16X35

GB/T68-2000 M8X16

PART NAME

Q'TY

8
1
STRAP
WHEEL;CLG6009

1
1

03

SP132915

000

04

SP132916

000

FLAT KEY;CLG6009

000

GB/T70.1 M10X25

06

SP132917

000

FLANGE;CLG6009

07

SP132918

000

OIL SEAL;CLG6009

08

SP132919

000

09

SP132968

000

VBEARING;CLG6009
ECCENTRIC
SHAFT;CLG6009

10

SP132920

000

FLANGE;CLG6009

11

SP132969

000

PLATECLG6009

12

SP132970

000

COVERCLG6009

13

SP132971

000

14

SP132921

000

HOSE CLG6009
HOSE COVER
CLG6009

05

S.C

SERIAL NO.

IA

PART NO.
REPLACEA
BLE

13-1
CLG6009
10

THE ROLLING WHEEL COMPONENTS


SP6009008 000
THE ROLLING WHEEL COMPONENTS

10-1

13-2
CLG6009

SP6009008 000 THE ROLLING WHEEL COMPONENTS

ITEM

PART NO.

01

VER

000

GB/T5781-2000
M16X35

PART NAME

Q'TY

16

02

SP132922

000

HEADSTOCK;CLG6009

03

SP132923

000

MOTORCLG6009

04

SP132924

000

COVERCLG6009

000

GB/T70.1
M6X20

05

16

06

SP132925

000

JUMP RING;CLG6009

07

SP132926

000

JUMP RING;CLG6009

08

SP132927

000

BEARINGCLG6009

000

GB/T70.1
M10X40

09

32

10

SP132928

000

FLANGECLG6009

12

SP132929

000

GEARCLG6009

13

SP132972

000

WHEEL CLG6009

14

SP132930

000

FLANGECLG6009

15

SP132931

000

HEADSTOCK;CLG6009

16

SP132932

000

BEARINGCLG6009

17

SP132933

000

JUMP RINGCLG6009

18

SP132934

000

JUMP RINGCLG6009

19

SP132935

000

COVERCLG6009

S.C

SERIAL NO.

IA

PART NO.
REPLACEA
BLE

13-1
CLG6009
11

THE HYDRAULIC PUMP ASSEMBLY


SP6009009 000
THE HYDRAULIC PUMP ASSEMBLY

11-1

13-2
CLG6009

SP6009009 000 THE HYDRAULIC PUMP ASSEMBLY

ITEM

PART NO.

VER

01

SP132936

000

02

SP132937

000

03

SP132938

000

04

SP132939

000

05

SP132940

000

GB/T5781-2000
M8X35

GB/T5781-2000
M10X25

06

000

07

000

PART NAME

Q'TY

BELTCLG6009
STRAP WHEEL
CLG6009

BRACKETCLG6009
HYDRAULIC PUMP
CLG6009

BRACKETCLG6009

S.C

SERIAL NO.

IA

PART NO.
REPLACEA
BLE

13-1
CLG6009
12

HYDRAULIC SYSTEM
SP6009010 000
HYDRAULIC SYSTEM

12-1

13-2
CLG6009

SP6009010 000 HYDRAULIC SYSTEM

ITEM

PART NO.

VER

01

SP132941

000

02

SP132942

000

03

SP132943

04

SP132944

05
06

PART NAME

Q'TY

MEASURECLG6009
HYDRAULIC TANK
CLG6009

000

CONNECTORCLG6009

000

SP132945

000

CONNECTORCLG6009
FLITER,
HYDRAULICCLG6009

SP132946

000

HOSE ASCLG6009

07

SP132947

000

HOSE ASCLG6009

08

SP132948

000

CONNECTORCLG6009

SP132949

000

10

SP132939

000

CONNECTORCLG6009
hydraulic pump
CLG6009

11

SP132950

000

CONNECTORCLG6009

12

SP132973

000

HOSE ASCLG6009

13

SP132974

000

HOSE ASCLG6009

14

SP132951

000

HOSE ASCLG6009

15

SP132923

000

motorCLG6009

16

SP132952

000

HOSE ASCLG6009

17

SP132953

000

HOSE ASCLG6009

18

SP132914

000

DOLLOPCLG6009

19

SP132954

000

CONNECTORCLG6009

20

SP132955

000

CONNECTORCLG6009

21

SP132956

000

SEATCLG6009

22

SP132957

000

GB/T
5781-2000M12X35

FILTERCLG6009

23

000

S.C

SERIAL NO.

IA

PART NO.
REPLACEA
BLE

13-1
CLG6009
13

ELECTRICAL SYSTEM
SP6009011 000
ELECTRICAL SYSTEM

13-1

13-2
CLG6009

SP6009011 000 ELECTRICAL SYSTEM

ITEM

PART NO.

VER

PART NAME

Q'TY

01

000

02

000

03

000

04

SP132958

000

05

SP132870

000

START MOTOR
CLG6009
WIRING HARNESS
CLG6009

06

SP132871

000

SHAFTCLG6009

07

SP132869

000

SWITCHCLG6009

08

SP132864

000

SHANKCLG6009

09

SP132863

000

KET SEATCLG6009

1
1

S.C

SERIAL NO.

IA

PART NO.
REPLACEA
BLE

You might also like