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Part no. FA7600186-XY

Voltage - Freq.
3 x 400V
230/400V
- 50Hz
- 50Hz
3 x 440V
275/480V
- 60Hz
- 60Hz
1 x 230V - 60Hz
1 x 230V - 50Hz
1 x 120V - 60Hz
1 x 120V - 50Hz
Y
0
2
3
4
5
6
X Execution
A Without change over valve
B With change over valve
Execution without change over valve
Free height
12
11
350
13
10
884
1081
438
B
151
23
352
429
35
600
3
142
444
407
406
70 4x18
50
350
495
740
Design pressure 4 bar

Design temp. 60C
Weight 130 kg
57
A= 18 Oil inlet
B= 18 Oil outlet
C= 3/8" BSP Drainplug, Filter
D= 1/4" BSP Aut.vent
E= Sampling point
F= 1/4" hose union Water outlet
G= 3/4" BSP Drain plug, drip pan
481
294
225
175
7
F
This document has been prepared by C.C.JENSEN A/S of Svendborg, Denmark, and remains the property of the company.
Reproduction or use of this document without the consent of C.C.JENSEN A/S or its subsidiaries is prohibited. All rights reserved.
Tolerance:
Customer:
Project:
Ref:
Weight:
N/A
C.C.JENSEN A/S
Constr.
LVHOLMEN 13, DK-5700 SVENDBORG, DENMARK

Fax +45 62224615 Phone +45 63212014 www.cjc.dk
Appr.
CJC Filter Separator

type PTU2 27/27 PV-E2H1PW
Thruster unit
General Arrangement
Rev.
Sign
Date
HJ
20-10-2009
Appr.
Date
C
LU
05-02-2013
B
HJ
17-02-2010
Drawing no.
7600186
List of
components
CJC Marine Filter Separator

PTU2 27/27 PV-DE2H1PW
Drawing No.: 7600186
Pos.
Article No.
FD31319/003
#2
Description
Qty.
Electric control box 08400
56 022 14-4
Pump PV4-14-4
FD32260
Profile ring tube fitting 18x1/2"
FB5601424
Sampling point
Preheater 1650W
5
FS1067
3x230/400V
FS1068
3x415V
FS1069
3x440V
FS1070
3x480V
FS1073
3x690V
FD32260
62 034 23-4 #3
Aut. water discharger
FD32342
9
10
Drain plug 3/8"
62 034 23-4
#3
Solenoid valve
46 090 01-3
#1
CJC Filter separator PTU2
11
FB5200700
CJC Aut Air Vent
12
FD33134
Pressure gauge 63 0-4bar, liquid filled
13
FS1019
Pressure switch Layher 2.3bar
Additional equipment when change-over valve execution is selected

14
FD32642
3-way valve L-port
#1
See [Filter separators] under [Spares] under [PTU2 27/27]
#2
See [Pumps] under [Pump PV4]
#3
See [Filter separators] under [Spares] under [Water discharger]
03-2013
Manual
2 Installation
2.1 General
The CJC Filter System must be mounted on a correctly dimensioned bracket capable of carrying the
system and keeping it in a fixed position under all conditions. The installation must allow for safe
maintenance of the CJC Filter System, e.g. replacement of filter inserts.
The CJC Filter System must be connected to the main system by independent suction and return lines.
The filter suction line should be connected to the lowest and most contaminated position, e.g. the drain
plug of the system tank. The filter return line should be led back into the tank close to the suction pipe of
the system pump, and preferably below the oil surface to minimise splashing and reduce oxidation of the
oil.
In order to facilitate servicing of the CJC Filter System, it is advisable to install ball valves on suction
and return lines.
NOTE!
Installation must always be carried out by qualified personnel.
Page 16/28
PTU2 27/27 PV-DE2H1PW / 7600186
February 2013 / Rev. B
C.C.JENSEN A/S
Lvholmen 13 DK-5700 Svendborg Denmark

Phone: +45 6321 2014 Fax: +45 6222 4615 filter@cjc.dk www.cjc.dk
Manual
2.2 Taking delivery of a CJC Filter System

2.2.1
Unpacking
Check that the package is undamaged.

2.2.2
Inspection upon receipt
Check that the CJC Filter System and all accessories are undamaged. If damage is found, a damage
report should be sent to the company responsible for the shipping (include photographs if relevant). Batch
number of the CJC Filter System must be included in the damage report.
2.2.3
Storage until installation

NOTE!
If the CJC Filter System is not to be installed immediately after delivery, the filter must
be stored in its original delivery packaging and in acceptable conditions. A dry storage
room with relative humidity not exceeding 60% is considered acceptable.
NOTE!
Outdoor storage under cover is accepted only for a short time and requires adequate
protection against all harmful impacts of the climate.
NOTE!
The CJC Filter System must be handled with care, do not drop and protect against
mechanical damage.
NOTE!
Keep the filter insert packaging intact until installation!
C.C.JENSEN A/S

Page 17/28
PTU2 27/27 PV-DE2H1PW / 7600186
Manual
2.3 Installation
It is the customers responsibility that the CJC Filter System is installed correctly.
Torques
NOTE!
Please refer to torque table in appendices
2.3.1
Piping
Mount the CJC Filter System to the bracket, using bolts of class 8.8 or higher. To ensure that the oil
filter system will stay in place even when vibrations occur, the usage of bolts with glue is recommended.
NOTE!
Only use fittings with cylindrical thread in filter or pump.
NOTE!
Never use galvanized or copper fittings/pipes when installing the CJC Filter System.
The connection pipes should be as short as possible. In order to avoid large pressure drops, the inner
diameter of the pipes must be increased if the length of pipes is more than 3 metres.
Suction pressure must be above -0.5 bar.
Discharge head must be below 0.5 bar.
NOTE!
In order to avoid damage to the pump, make sure all pipes are free of metal particles and
other contaminations before connecting the filter system.
Hoses suitable for use with the system fluid can be used instead of pipes. When using hoses for the
installation, they must comply with the same specifications as for pipes.
If the CJC Filter System is to be installed in a site where frequent low temperatures can influence fluid
characteristics, we recommended insulation of pipes.
2.3.2
Water outlet
Water outlet pipe from water discharger must be drained to an oily water collecting tank in a nonpressurized drain pipe (atmospheric pressure).
NOTE!
Discharged water is contaminated with oil and must NOT be drained to general sewage.
Page 18/28
PTU2 27/27 PV-DE2H1PW / 7600186
C.C.JENSEN A/S

Manual
2.3.3
Electrical connection
WARNING
ELECTRICAL SHOCK
Make sure that the power supply is safely disconnected before carrying out any wiring
work!
Work on electric equipment must only be carried out by qualified personnel!
Verify that system voltage matches equipment voltage ratings before connection. Refer to the nameplate
on the control panel when sizing power supply wire.
Voltage (AC/DC) tolerance is +/- 5%.
Frequency tolerance is +/- 2%.
Connect the electric motor power supply as shown in the wiring diagram in this instruction manual. It is
the customers responsibility that the electrical equipment is connected with a cable of the correct
dimension and that the electrical equipment is properly protected.
WARNING
OVERHEATING OF MOTOR
Overheating of the motor is a potential fire risk.
Protection of motors against overheating must be provided as either overtemperature protection by connecting thermistors or overload protection by means
of thermal overload relay.
WARNING
ELECTRICAL SHOCK
Different electrical potential between adjacent machinery may cause electrical shock.
The CJC Filter System must be supplied with power from the same source as the
adjacent machinery or connected by an equipotential bonding wire.
NOTE!
When connected ensure that the motor has the same direction of rotation as the arrow on
the fan cover. Continuous operation with wrong rotation causes no flow in the system and
damage shaft seal of pump.
NOTE!
If rotation direction for three phase motor is wrong, safely disconnect power supply and
switch two of the phases.
C.C.JENSEN A/S

Page 19/28
PTU2 27/27 PV-DE2H1PW / 7600186
Manual
3 Commissioning, operation and service

The CJC Filter System is equipped with a pressure switch which stops the pump in the event of
excessive pressure inside the filter housing.
If the CJC Filter System has been ordered without a pressure switch, check system regularly.
In order to protect the CJC Filter System, the pump is equipped with an internal or external bypass
valve. The bypass valve protects against pulsating excessive pressure, and is not designed for protection
of constant pressure increase.
NOTE!
If fluid passes through the bypass valve for a prolonged period, it will cause heating up of
the pump and fluid which destroys the pump and fluid.
The following can cause an alarm and will stop the pump:
High pressure.
Leak detection
Motor protection
3.1 If preheaters are installed

If the CJC Filter System is fitted with preheater(s), switch preheater(s) on after 3 minutes of operation
and check whether it powers up.
At planned stops, switch off the electrical preheater and let the system run for 3 minutes in order to cool
down the preheater. Please note, that preheaters can only be active when the pump is running.
The thermostat and high temperature cut-out switch are placed in the top of the preheater. If the
temperature needs to be adjusted, remove the top cover and turn the setscrew to the desired
temperature. If high temperature cut-out has been activated, the preheater is switched off.
The high temperature cut-out is reset manually, remove the top cover and pressing the thermostat reset
button.
Page 20/28
PTU2 27/27 PV-DE2H1PW / 7600186
C.C.JENSEN A/S

Manual
3.2 Starting the filter system
1. Open inlet and outlet valves (if fitted)
2. Check that the drain valve is closed
3. Remove the vent screw of the float housing and pour 2-3 ltr. of water into the housing until the
lamp HIGH WATER LEVEL is lit
4. Start the pump
5. If the filter is equipped with a vent screw on the top of the filter housing,
a. Open vent screw immediately after the pump has been started
b. Close the vent screw as soon as liquid appears
c. Vent the filter again after approximately one hour of operation
6. If the filter is fitted with automatic de-aerator:
a. Observe that the venting process is correctly stopped
7. Check for leaks
3.3 Normal operation and service

Pressure drop across the filter insert varies with the oil viscosity, but is usually <0.3 bar. However, it is not
unusual for the pressure to be somewhat higher during the first hour of operation until temperature and
flow conditions have stabilized.
It is crucial for the CJC Filter System performance that it is in continuous operation, and that the
condition of the filter insert is maintained and monitored by applying both of following routines.
3.3.1
Filter insert change based on service time 12 months
The CJC Filter Insert will retain oil degradation products and oxidation by-products to a level, at which it
becomes saturated. It is not possible to indicate this saturation, since it has insignificant influence on
pressure drop across the filter insert.
NOTE!
In order to maintain optimal filter performance, the filter inserts must be changed at least
once per year.
3.3.2
Filter insert change due to high pressure 1.8 bar
As particles are deposited in and on the CJC Filter Insert and water is absorbed the flow resistance
increases causing increased pressure drop across the filter insert. The flow resistance is monitored by the
pressure gauge.
If the CJC Filter System is fitted with a minimess test point, connect pressure gauge to the minimess
test point located on top of the filter housing and read the pressure.
NOTE!
In order to maintain optimal filter performance the filter insert must be changed before the
pressure reaches 1.8 bar.
3.4 Stop
Stop the pump and close the inlet and outlet valves (if fitted).
For service or repair, safely disconnect the power supply for the filter system.
C.C.JENSEN A/S

Page 21/28
PTU2 27/27 PV-DE2H1PW / 7600186
Manual
4 Service and maintenance
Inspect the filter by applying maintenance routines according to regulations and routines governing the
system in which the CJC filter system is installed.
If a preheater is installed, we recommend cleaning the electric preheater element once per year.
4.1 Service intervals

The design service life of the CJC filter system is 20 years.
The following service intervals are based on continuous operation of the filter system.
Service parts and recommended service intervals
Service parts
Frequency of replacement/
design lifetime
Filter inserts
Every year or when pressure
reaches 1.8 bar
Set of O-rings and seals for filter
At every filter insert replacement
housing
Pump
5 years
Electrical motor
5 years
Motor contactor
15 years
Preheater contactor (if fitted)
5 years
Preheater thermostat (if fitted)
5 years
High temperature cut-out thermostat
5 years
(if fitted)
Timer for preheater contactor (if
5 years
fitted)
Timer for high temperature cut-out (if 5 years
fitted)
Instruction
See Filter Insert
Replacement Guide
See drawing
See drawing
See spare parts list
See electrical diagram
See drawing
See drawing
See drawing
Check of all electrical connections for tighteness should be done every year including a visual check of
the components.
NOTE!
Depending on operation conditions and used medium pumps with radial shaft seals may
have slight leakage
NOTE!
Service life can be shortened if exposed to severe vibrations
Page 22/28
PTU2 27/27 PV-DE2H1PW / 7600186
C.C.JENSEN A/S

Manual
4.2 Filter insert replacement

Tools
Spanner 41 mm
Torque wrench (90 Nm)
CJC Insert Extractor (optional)
Container for draining oil
Lint free rags or paper towel
Material
Spare filter insert
Set of O-rings for filter insert change.
Replacing the filter insert

1. Stop pump (B) by turning off power (A). Isolate from external system by closing inlet and outlet
valves (if fitted) (K+I)
2. Safely disconnect the power supply
3. Open drain valve (J) and air vent screw (D) and allow filter to drain into a container
4. When filter is drained, unscrew the top nut (C) and lift off filter housing (O)
5. Unscrew spring nut (E) and remove spring and spring guide (F)
6. Lift filter insert (G), using the CJC Filter Insert Extractor
7. Clean all parts and filter plate (L) with lint free rags or paper towels
8. Remove coalescer mesh and clean in hot water
9. Replace O-rings and seals
10. Place new filter insert (G) in housing
11. Check that o-ring inside the spring guide (F) is placed correctly in groove
12. Mount spring guide (F) and spring
NOTE!
Take care not to damage o-ring on thread of stay bolt when mounting spring guide.
13. Mount spring nut (E) and tighten by hand until it touches spring guide disc. Apply an additional 4
turns with a spanner to settle insert
14. Check that O-ring at filter plate (L) is placed correctly. Mount filter housing (O)
15. Place top nut seal, mount top nut (C) and tighten with a torque wrench (see torque table)
16. Put filter back into service by applying the same procedure as described in chapter 3
C.C.JENSEN A/S

Page 23/28
PTU2 27/27 PV-DE2H1PW / 7600186
Manual
4.3 Trouble Shooting

Trouble
Cause
Solution
High pressure
Filter clogged by
particles and/or
water
Replace filter inserts (see "Filter Insert Replacement)
Oil viscosity too high Check oil temperature.

Check condition of preheater controls, if installed.
Install preheater kit to reduce oil viscosity.
Pressure gauge
does not indicate
pressure
Pump shaft seal

leaking
Valve closed in
return line
Check main system line
Dimension of
pipes/hoses too
small
Replace with correctly dimensioned pipes/hoses
Filter pump not

running
Start pump
Pressure gauge
faulty
Replace pressure gauge
Oil level in system

tank below pump
suction level
Refill oil in system tank and check suction pipe is correctly

fitted (lowest possible point)
O-rings, guides,
spring guides or
spring nut have not
been placed
correctly or are
damaged
Check O-rings, guides and nuts have been placed correctly

and are not damaged.
Wrong rotation
direction of motor
Change rotation direction of motor
Bypass valve stuck

open (in pump)
Dismantle and clean bypass valve
Dry running of pump
Replace shaft seal or replace with new pump
Sudden pressure
raise in the oil
system
Replace shaft seal or replace with new pump
Page 24/28
PTU2 27/27 PV-DE2H1PW / 7600186
Replace damaged parts.
C.C.JENSEN A/S

Manual
Trouble
Cause
Solution
CJC Filter
System stopped
Motor protection
triggered
Reset and restart.

If the motor protection trips again, find cause and remedy
CAUTION
Do not change motor protection relay setting!
Motor protection
triggered
Pressure too high
See under high pressure.
No-flow in system
Check that in- and outlet valves are open.

Clean suction strainer. (if fitted)
Pump blocked
Check if pump can be turned by hand:

- If pump cannot be turned by hand, check pump for damage
If necessary replace pump
Motor windings
defect
Replace motor
Motor overheated
Motor has been overloaded

Check if pump is blocked
Replace motor
Oil temperature
too high
Temperature setting
too high
Adjust setting to lower temperature.
Oil temperature
too low
Temperature setting
too low
Adjust setting to higher temperature.
Cold oil
Apply heat to the storage tank.

Insulate storage tank and piping.
Install extra preheater kit.
Preheater not turned Turn on preheater. Observe if preheater on lamp is lit

on
If preheater on lamp is not lit, high temperature cut-out has
been activated.
C.C.JENSEN A/S
High temperature
cut-out
Reset high temperature cut-out thermostat.

(Press red button on cut-out thermostat inside top of heating
element).
Preheaters fouled
Remove preheater and clean.
Preheater faulty
Replace preheater.

Page 25/28
PTU2 27/27 PV-DE2H1PW / 7600186
Manual
Trouble
Cause
Solution
High water level
Shut-off valve on
outlet is closed
Open valve.
Solenoid valve is
faulty
Check if the solenoid is energized.

Unscrew solenoid valve and verify that the inlet port of the
solenoid valve is not blocked.
Replace solenoid or solenoid valve if relevant.
Float is stuck or
automatic water
discharger level
controls are faulty
Isolate automatic water discharger by closing in- and outlet

valves and drain the water discharger. Observe the following:
1. high water level lamp is switched off
2. normal water is briefly lit
3. no water lamp is lit
Extraordinarily high
water ingress in
main oil system
Drain off water from main system tank.
Page 26/28
PTU2 27/27 PV-DE2H1PW / 7600186
C.C.JENSEN A/S

Manual
5 End of life cycle

Always familiarize yourself with the local regulations and make sure that disposal of CJC products is
carried out accordingly.
C.C.JENSEN recommends disposal of waste from filters in accordance with local regulations and the
guidelines below.
5.1 Recycling of packaging material

The cardboard box is to be recycled
The protective packaging of expanded polystyrene is to be recycled
5.2 Scrapping
When the CJC Filter System has reached the end of its service life, dismantle and scrap it in
accordance with the local regulations.
5.3 Material content

All parts of the CJC Filter System should be recycled.
Below is a list of material for the individual parts and components of the CJC Filter System:
Part
Material
CJC Filter System
Steel and cast iron
Pump
Steel, cast iron and aluminium
Electrical motor
Semi finished steel plate, grey cast iron, steel, cobber and aluminium
Seals
Viton, Nitrile rubber and/or steel
Pressure gauge
Plastic, steel and silicone
Preheater
Stainless steel, chromium, aluminium, Iron and magnesium oxide
5.4 Hazardous waste

The drained oil, the used filter system and the used filter insert are hazardous waste and must be handled
in accordance with local regulations.
5.5 Green passport

For marine applications, a Green Passport issued according to IMO guidelines is available on request.
C.C.JENSEN A/S

Page 27/28
PTU2 27/27 PV-DE2H1PW / 7600186
Manual
6 Component Specifications
In this section you can find the relevant specification documents for the components used in the CJC
Filter System.
6.1 PTU2 CJC Filterseparator housing assembly & List of components

6.2 Pump type PV4 assembly & List of components
6.3 Data sheet for motor
6.4 Wiring diagram for motor
6.5 Electrical diagram including Start-up and maintenance of switchboards
6.6 Aut. Water Discharger
6.7 Data sheet for preheater
6.8 Data sheet for CJC Filter Insert Extractor
6.9 Data sheet for CJC Filter Insert
6.10 Data sheet for CJC Pressure Gauge
6.11 Data sheet for CJC Aut. Air Vent
6.12 Data sheet for pressure switch
6.13 Data sheet for solenoid valve
7 EC Declaration of Conformity
8 Guides
In this section you can find guides relevant for use and maintenance of the CJC Filter System.
8.1 Quick Start Guide

8.2 Filter Insert Replacement Guide
8.3 Quick Oil Sampling Guide
9 Appendices
9.1 Torque table
9.2 Log book
Page 28/28
PTU2 27/27 PV-DE2H1PW / 7600186
C.C.JENSEN A/S

List of
com pon ents

PTU2 27/Drawing No.: 46 090 01-3
Po s.
Article No.
Description
Qty.
FD2900201
Stud bolt M8x36
FD1605012
Base plate f. PTU2
FD30025
Screw M12x25
FD1200114
Stay bolt, st. steel
FB4300208
Coalescer element
O-ring 240x3
10
FD34028
11
FD30039
12
FD34030
13
FD30066
14
FD2 600210 -1
15
Screw M6x12, st. steel
O-ring 295x5
Nitrile
Screw M4x16, st. steel
Pack ing f. filter plate
Nitrile
O-ring 28,17x3,53
FD34016
16
17
Nitrile
Nitrile
Filter insert
PA5601325
BLAT 27/27
PA5600505
F 27/27
FB1600210
19
FD34097
Spring guide
Us it ring 14,7x2 2x1 ,5
Nitrile
20
FD2200701
Vent screw 1/4" BSP
21
FD2300116
Top nut
25
FD2300125
Nut f. spring guide
26
FD4800132-27
Filter housing
27
FD35107
Ball handle 40
28
FD1600517
Spring 4x38x300
29
FC1600124
Filter base
30
FD1601003
Filter plate
32
FD32018
Plug 3/4"
33
FD35138
CJC label
08-2004
List of
com pon ents

PTU2 27/Drawing No.: 46 090 01-3
Po s.
Article No.
Description
Qty.
6HDONLW complete f. PTU2 27/27

FD34044
Nitrile
2 off o-ring 28,17x3,53
1 off o-ring 29 5x5 ,0
1 off o-ring 24 0x3 ,0
1 off us it ring 14,7x22x1 ,5
Filter plate set

FS1000
Nitrile
1 off filter plate
1 off pa cking f. filter plate
4 off stud CH M4x12
08-2004
List of
components
CJC Pump
Type PV4
Drawing No.: 56 022 14-4
Pos.
Article No.
Description
Qty.
FD2100243
Pump bracket
FD34085
O-ring 28.17x3.53 Viton
FD30071
Screw M6x16
FC2100209
Bell housing
FD30130
Screw M4x12
FD34190
O-ring 21,0x1,0 Viton
FD1400148
Cover f. by-pass valve
FD32659
By-pass valve
FD30231
Screw M3x10
10
FD34075
O-ring 32,1x1,6 Viton
11
FD30102
Shaft 5x20mm
Screws for Pump Housing
12
FD30108
M4x35 for PV4-7-4
FD30109
M4x40 for PV4-9-4
FD30110
M4x45 for PV4-14-4
FD30111
M4x50 for PV4-18-4
FD30378
M4x65 for PV4-23-4
FD30474
M4x70 for PV4x30-4
FD30379
M4x80 for PV4x38-4
13
Gear wheel
FD3000307-07
PV4-7
FD3000307-09
PV4-9
FD3000307-14
PV4-14
FD3000307-18
PV4-18
FD3000307-23
PV4-23
FD3000307-30
PV4-30
FD3000307-38
PV4-38
14
Pump Housing
FD2600418-07
PV4-7
FD2600418-09
PV4-9
FD2600418-14
PV4-14
FD2600418-18
PV4-18
FD2600418-23
PV4-23
FD2600418-30
PV4-30
FD2600418-38
PV4-38
03-2007
List of
components
CJC Pump
Type PV4
Drawing No.: 56 022 14-4
15
Drive Shaft
FD30105
5x80mm for PV4-7 and PV4-9
FD30009
5x90mm for PV4-14 and PV4-18
FD30381
5x95mm for PV4-23
FD30475+FD30120 5x85+5x20mm for PV4-30

FD30105+FD30103 5x80+5x28mm for PV4-38
16
FD34258
Shaft seal 5x15x6
17
FD30008
Seeger Ring 15x1
18
FD30061
Pivot Screw M6x10
19
FD33300
Coupling f. motor
20
FD30129
Pivot screw M5x6 included Pos.19
El-motor
21
FB31000
El-motor 63G4 3-phase VEM incl.coupling
FB31035
El-motor PM/PV 24V DC incl.coupling
22
FD2100704
Coupling f. pump
23
FD35117
Arrow
6HDONLW, complete f.:

FS1021
For Pump PV4

1 off o-ring 28.17x3.53 viton
1 off o-ring 21,0x1,0 viton
1 off o-ring 32,1x1,6 viton
1 off shaft seal 5x15x6 (see pos. 16)
1 off seeger ring
1 off By-Pass Valve
Gear wheel set, complete
FS1008
PV4-7
FS1009
PV4-9
FS1010
PV4-14
FS1011
PV4-18
FS1022
Coupling set f. pump

1 off coupling f. pump incl. pivot screw M6x10
FS1033
Coupling set f. motor with 11mm shaft

1 off coupling f. motor 11mm incl. pivot screw M5x6
03-2007
11.06.2009
Data sheet
Three-phase motors with squirrel cage rotor, standard motors
Housing grey cast iron
K21R 63 G4
MADE WITH VERSION: 5.01
Customer
Manufacturer
VEM motors Thurm GmbH
uere Dresdener Str. 35
D-08066 Zwickau
Type
Duty type
Design output
Number of poles
Design frequency
Design speed
Voltage
Connection
Current
Design current
Relative starting torque
Relative pull-up torque
Relative pull-out torque
Power factor
Efficiency
Therm. class
Coolant temperature
Ambient temperature
Degree of protection
Moment of inertia
Motor weight
Bearing, D-side
Bearing, N-side
Relubrication interval
Grease type
Relubrication interval
Special details to bearings 1
Special details to bearings 2
Bearing monitoring
Winding protection
Winding protection 2
Anti-condensation heating
Special versions 1
Special versions 2
Special versions 3
Special versions 4
Limit values to vibration velocity
Balancing with half key
Colour system
Colour shade
Layer thickness
K21R 63 G4
S1
( kW )
0,21
(-)
4
( Hz )
60
1685
(min-1)
(V)
440
(-)
Y
(A)
0.7
(-)
3,3
(-)
2
(-)
2
(-)
2,3
(-)
0,61
(%)
62
155 (F/B)
( C )
40C
(m)
1000m
IP55
2
0,00024
( kgm )
( kg )
5,2
6201 2Z C3
6201 2Z C3
(h)
Asonic GLY 32
(g)
none
none
none
none
without
none
none
none
without
without
Class A
Y
0.7
Moderate
RAL 7031 blue-grey
60 m
Seite 1/2
VEM motors GmbH
Carl-Friedrich-Gau-Strae 1
D-38855 Wernigerode
Postfach-Nr. 101252
D-38842 Wernigerode
Telefon: 0 39 43 / 68-0
Telefax: 0 39 43 / 68 21 20
E-Mail: motors@vem-group.com
www.vem-group.com
Geschftsfhrer:
Jrgen Sander
Dr. Dietmar Puschkeit
Dr. Susanne Frie
Rechtsform: GmbH
Sitz: Wernigerode
Amtsgericht
Stendal HRB 112964
Ust.-Id. Nr. DE 212 649 455
Commerzbank AG
Dresden
Dresdner Bank AG
Wernigerode
Deutsche Bank AG
Wernigerode
BLZ 850 400 00

Kto.-Nr. 800 15 88
BLZ 800 800 00

Kto.-Nr. 350 50 30 00
BLZ 810 700 00

Kto.-Nr. 250 04 03
11.06.2009
Data sheet
Three-phase motors with squirrel cage rotor, standard motors
Housing grey cast iron
K21R 63 G4
MADE WITH VERSION: 5.01
Mounting position
Type of mounting: IM B14G / IM 3601G

Flange: FT 100[C 120]
Terminal box: KA 05
Position of terminal box: on the top
Cable gland O: 1 xM20x1,5
connection cable: max. 13 mm
Motor
A
AA
-
AB
-
AC
109
AD
155
B
-
B'
-
L
179
H
63
HA
-
HD
161
HH
58
Bl
14
LC
-
BA
-
BA'
-
Flange
P
120
C
CA
Terminal box
K
-
K'
-
AG
92
LL
92
BE
-
AH
-
N
j6
D
k6
DA
k6
Tolerances
N
80
LA
8
M
100
T
3
S
M6
H
-0,5
Shaft-DS
D
11
BB
-
E
23
Shaft-NS
GA
12,5
F
4
DB
DIN 332-DS M4 -
DA
-
EA
-
GC
-
FA
DB...Centre hole
Delivery conditions and/or official regulations: DIN EN 60034-1

This document was produced electronically, all specifications are valid only after confirmation of the manufacturer
Seite 2/2
VEM motors GmbH
Carl-Friedrich-Gau-Strae 1
D-38855 Wernigerode
Postfach-Nr. 101252
D-38842 Wernigerode
Telefon: 0 39 43 / 68-0
Telefax: 0 39 43 / 68 21 20
E-Mail: motors@vem-group.com
www.vem-group.com
Geschftsfhrer:
Jrgen Sander
Dr. Dietmar Puschkeit
Dr. Susanne Frie
Rechtsform: GmbH
Sitz: Wernigerode
Amtsgericht
Stendal HRB 112964
Ust.-Id. Nr. DE 212 649 455
Commerzbank AG
Dresden
Dresdner Bank AG
Wernigerode
Deutsche Bank AG
Wernigerode
BLZ 850 400 00

Kto.-Nr. 800 15 88
BLZ 800 800 00

Kto.-Nr. 350 50 30 00
BLZ 810 700 00

Kto.-Nr. 250 04 03
*Only for 400/690V

motors
Electric motor
U2
V2
W2
U2
V2
3x690V*
W2
L2
3x400V*
3x380-420V
3x440-500V
3x600V
3x220-240V
3x255-290V
Alternating Current
Three Phase
L1
L2
V2
W2
U2
V2
L1
L3
L1
L2
L3
Z2
U1
Z1
Z2
T1
U2
T2
T1
X5
U1
Z1
U2
T2
X6
X6
X5
CB
CB
Fuse
Fuse
24 V DC
Direct Current
L3
U2
L2
1x110-240V
L1
W2
N
Single Phase
L3
This document has been prepared by C.C.Jensen A/S of Svendborg, Denmark, and remains the property of the company.
Reproduction or use this document without the consent of C.C.Jensen A/S or its subsidaries i prohibited. All rights reserved.
Tolerance:
Customer:
Project:
C.C.Jensen A/S
Lvholmen 13, DK-5700 Svendborg Denmark
FAX NO. +45 62 22 46 15 PHONE +45 63 21 20 14
Sign
Date
Constr.
CKM
04.06.2010
Appr.
CKM
04.06.2010
Rev.
Appr.
Date
04.06.2010
Weight:
Wiring diagram for pump type PM/PV
Drawing no.
7500310-7
Customer:
C. C. Jensen A/S
Plant:
Control box type 3

for CJC Filterseparator
with Preheater
Overload relay 0,32 - 1,25A
Max. Ik:
Min. Ik:
Max. fuse:
Degree of protection:
Ambient temperature:
16kA
220A
20A gL
IP65
40C
Customer:
ID-no.:
Draw.no.:
08400
Page:
F1 / 8
C. C. Jensen A/S
Lvholmen 13
DK-5700 Svendborg
Title: Frontpage
+45 63212014 +45 62224615
Index
Lay-out
15-12-2011 11:23:02
L1
Power circuit diagram

15-12-2011 12:26:40
Circuit diagram
15-12-2011 11:30:28
Circuit diagram
29-08-2011 14:29:40
Circuit diagram
15-12-2011 12:29:08
Terminal strip
18-11-2009 12:56:16
Terminal strip
21-04-2009 07:13:12
Parts description
15-12-2011 12:29:16
Customer:
ID-no.:
Draw.no.:
08400
Page:
I1 / 8
C. C. Jensen A/S
Lvholmen 13
DK-5700 Svendborg
Title: Index
+45 63212014 +45 62224615
10
11
12
13
14
15
16
17
18
19
20
300
B
Start
Heat
High
waterlevel
C
-S5
-S6
-P6
Stop
Common alarm
Reset
Normal
waterlevel
Contactors
Relay
Timer
Transformer
D
-S2
-S1
-P4
300
No
water
E
-P5
-Q0
Termimals
heat
Termimals
20
0
Overload
relay
Rev:
Date:
Constr./
Appr.:
Draw.:
AB
AB1
09-03-02
11-08-29
--/ALR
--/NIT
Appr.
Plant:
CCJ:
REC
REC
JHO
JHO
Control box type 3

with Preheater
Title: Lay-out
Customer:
Test:
ID-no.:
Draw.no.:
08400 Page:
L1 / 8
C. C. Jensen A/S
Lvholmen 13
DK-5700 Svendborg
+45 63212014
+45 62224615
10
11
12
13
14
15
16
17
18
19
20
A
U
-Q1
(2/12)
104
F2
F1
103
F1
F2
0,8AT
0,8AT
-T1
105
F3
4,0AT
1
-F4
24
(2/6)
-Q2
0,32-*-1,25
-Q0
(3/4)
E
108
107
106
102
0VAC
0VAC
2.1
EARTH
4.1
GNYE
-W102
BK
WH
BN
BK
WH
BN
-X1
GNYE
G
/
-R1
M
3
-R2
Supply
Pump
Heat 1
Heat 2
Heat 1 + 2 - Max. In 18A

*: See manual for actual setting and specification
Rev:
Date:
Constr./
Appr.:
Draw.:
AB
AB1
09-03-02
11-08-29
--/ALR
--/NIT
-M1
1W2
1V2
GNYE
BK
BN
-W100
WH
GNYE
1U2
1PE1
1W1
1V1
1U1
-W1000
-X1
-X1
-W101
24VAC
2.1
EARTH
-X0
101
100
24VAC
Appr.
Plant:
CCJ:
REC
REC
JHO
JHO
Control box type 3

with Preheater
Title: Power circuit diagram
Customer:
Test:
ID-no.:
Draw.no.:
08400 Page:
1 / 8
C. C. Jensen A/S
Lvholmen 13
DK-5700 Svendborg
+45 63212014
+45 62224615
10
11
12
13
14
15
16
17
18
19
20
A
24VAC
1.17
11
23
24VAC
3.1
A
3.1
(6)
-K3
11
12
14
24
-S1
202
12
-S2
212
211
14
12
11
15
206
210
-X2
14
-W302
16
-X2
(12)
14
-W301
-S5
17
13
13
13
207
25
13
-X2
18
19
(8)
-S4
High
cut-out
heater 2
or loop
22
-W304
-K3.1
-Q1
21
-S13A
t
*
Leak
detection
or loop
-X2
12
-W304
-W306
-X2
11
-X2
24
-X2
-S11
-X2
208
204
203
12
-W306
-W301
21
-X2
201
-X2
-W303
11
-X2
-S3
22
96
(1/6)
High
cut-out
heater 1
-W301
21
-F4
-W300
-S12A
95
Pressure
switch
-S10 P
-W303
-X2
14
-X2
20
-W300
10
205
200
-X2
-W302
202
209
-S5
X1
A1
-Q1
B1
-K3.1
A1
-K3
A1
X1
-S1
X2
A2
A2
A2
X2
G
0VAC
1.17
0VAC
3.1
Common
alarm
Common
alarm
Common
alarm
Start
pump
Operation
lamp
Common
alarm
5 Sec.
/4= /4
Rev:
Date:
Constr./
Appr.:
Draw.:
AB
AB1
09-03-02
11-08-29
--/ALR
--/NIT
1/6
/16
/19= /19
Appr.
Plant:
CCJ:
REC
REC
JHO
JHO
Control box type 3

with Preheater
Title: Circuit diagram
Customer:
Test:
ID-no.:
Draw.no.:
08400 Page:
2 / 8
C. C. Jensen A/S
Lvholmen 13
DK-5700 Svendborg
+45 63212014
+45 62224615
10
11
12
13
14
15
16
17
18
19
20
A
24VAC
2.20
A
2.20
24VAC
4.1
207
13
14
-S6
300
-W303
Thermostat
heater 1
-S12
-X2
28
22
-X2
Remote
on/off
heat
or loop
-W303
-X2
26
-W304
-S13
303
301
-X2
Thermostat
heater 2
or loop
-X2
27
-W304
29
-X2
23
302
-S6
X1
A1
B1
-Q2
X2
A2
G
0VAC
2.20
0VAC
4.1
Operation
lamp
Start
heat 1
5 Sec.
1/10
Rev:
Date:
Constr./
Appr.:
Draw.:
AB
AB1
09-03-02
11-08-29
--/ALR
--/NIT
Appr.
Plant:
CCJ:
REC
REC
JHO
JHO
Control box type 3

with Preheater
Customer:
Test:
ID-no.:
Draw.no.:
08400 Page:
3 / 8
C. C. Jensen A/S
Lvholmen 13
DK-5700 Svendborg
+45 63212014
+45 62224615
10
11
12
13
14
15
16
17
18
19
20
A
24VAC
3.20
24VAC
-W305
-X2
30
-X2
31
-S14
-K4
13
(11)
14
15
402
402
403
16
17
-W305
-X2
-W103
401
400
-K10
-W103
-K4
14
-P6
X1
-P5
X1
X1
-P4
13
X2
X2
X2
-X2
-X2
33
32
-X2
Dipsw.
0VAC
3.20
EARTH
1.20
0VAC
EARTH
Normal
level
No
water
High
level
Level
controller
Delayed
start
water
separator
5 sec.
Solenoid
valve
water
seperator
/13
Rev:
Date:
Constr./
Appr.:
Draw.:
AB
AB1
09-03-02
11-08-29
--/ALR
--/NIT
Appr.
Plant:
CCJ:
REC
REC
JHO
JHO
Control box type 3

with Preheater
Customer:
Test:
ID-no.:
Draw.no.:
08400 Page:
4 / 8
C. C. Jensen A/S
Lvholmen 13
DK-5700 Svendborg
+45 63212014
+45 62224615
-F4
-X1
10
-X1
11
12
13
14
15
16
17
18
19
20
-X2
16
15
14
13
12
11
10
1W2
1V2
1U2
6
4
2
1PE1
1W1
1V1
1U1
-X0
-W103
-W300
-W306
-W301
-W102
GNYE
-W101
BK
WH
BN
GNYE
BK
-W100
WH
BN
GNYE
-W1000
BK
WH
BN
GNYE
Heat 1 + 2 - Max. In 18A
Solenoid
valve
water
separator
Pressure switch
high pressure
Leak
detection
or loop
13
Heat 2
-S3
12
Heat 1
-S11
2
Pump
14
-S10 P
3
2
Supply
11
-K10
-R2
-R1
-M1
External connection
-S4
Remote
start/stop
or loop 14 - 15
Rev:
Date:
Constr./
Appr.:
Draw.:
AB
AB1
09-03-02
11-08-29
--/ALR
--/NIT
Appr.
Plant:
CCJ:
REC
REC
JHO
JHO
Control box type 3

with Preheater
Title: Terminal strip
Customer:
Test:
ID-no.:
Draw.no.:
08400 Page:
5 / 8
C. C. Jensen A/S
Lvholmen 13
DK-5700 Svendborg
+45 63212014
+45 62224615
10
11
12
13
14
15
16
17
18
19
20
-X2
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
C
/
-W305
-W304
-W303
-W302
t
2
22
22
-S14
-S13
21
-S13A
-S12
21
High temp.
cut-out
heat 2
or loop
Thermostat
heat 2
or loop
Remote
on/off
heat
or loop
17
Thermostat
heat 1
16
High temp.
cut-out
heat 1
15
Common
alarm
14
13
External connection
-S12A
Level
controller
Rev:
Date:
Constr./
Appr.:
Draw.:
AB
AB1
09-03-02
11-08-29
--/ALR
--/NIT
Appr.
Plant:
CCJ:
REC
REC
JHO
JHO
Control box type 3

with Preheater
Title: Terminal strip
Customer:
Test:
ID-no.:
Draw.no.:
08400 Page:
6 / 8
C. C. Jensen A/S
Lvholmen 13
DK-5700 Svendborg
+45 63212014
+45 62224615
11
12
13
14
15
16
17
18
19
20
Parts List
10
Name
Order number
Description
Type
Maker
Supplier
-A1
3295150738614
Metal key for nsys
SA73861
Schneider Electric
Schneider Electric A/S
-A1
3606480159718
Box 300x300x200mm
NSYS3D3320P
Schneider Electric
-A1
5702969084347
Metal lock for nsys, complete
S3D01219
Schneider Electric
-F1
70 065 65-08A
Fuse 0,8A 500V slow-acting
6,3x32MM
SIBA
Solar
-F2
70 065 65-08A
Fuse 0,8A 500V slow-acting
6,3x32MM
SIBA
Solar
-F3
5705150710452
Fuse 4,0A quick-acting
5x20MM
-F4
4011209638723
Overload relay, range: 0,32-1,25A
3RB2016-1NB0
Siemens
Siemens
-F4
4011209650725
Holder for overload relay size S00
3RB2913-0AA1
Siemens
Siemens
-K3
4547648262385
1-P slim relay 24VAC/DC including 6mm socket
G2RV-SL700 AC/DC24
Omron
Omron
-K3.1
4547648262385
1-P slim relay 24VAC/DC including 6mm socket
G2RV-SL700 AC/DC24
Omron
Omron
-K4
4536853521516
Hold-down clips for timer H3YN
Y92H-3-PAIR
Omron
Omron
-K4
4547648009256
Socket
PYF14A-N BY OMZ
Omron
Omron
-K4
4547648117920
Multitimer 24VAC 0,1 sec to 10 min
H3YN-2
Omron
Omron
-P4
4011209030008
Indicator light green
3SB3001-6AA40
Siemens
Siemens
-P4
4011209501287
Lampholder with LED, 24V green
3SB3400-1PC
Siemens
Siemens
-P5
4011209029996
Indicator light yellow
3SB3001-6AA30
Siemens
Siemens
-P5
4011209501270
Lampholder with LED, 24V yellow
3SB3400-1PA
Siemens
Siemens
-P6
4011209029989
Indicator light red
3SB3001-6AA20
Siemens
Siemens
-P6
4011209501263
Lampholder with LED, 24V red
3SB3400-1PB
Siemens
Siemens
-Q0
6417019390277
Switch 3-P 25A/750V
OT25FT3
ABB
ABB Komponent A/S
-Q0
6417019411651
Hand lever black
OHBS2PJ
ABB
ABB Komponent A/S
-Q1
4011209281332
Aux. block with 1 NO for contactor S0-3
3RH1921-1CA10
Siemens
Siemens
-Q1
4011209305816
Time relay, OFF-delay 0,5-10sec 24VAC/DC
3RT1926-2DG21
Siemens
Siemens
-Q1
4011209337367
AC contactor S0 12 A, 24V 50/60 Hz
3RT1024-1AC20
Siemens
Siemens
-Q2
4011209272644
AC contactor S00 9 A, 24V 50/60 Hz, 1 NO
3RT1016-1AB01
Siemens
Siemens
-Q2
4011209304970
Time relay, OFF-delay 0,5-10sec 24VAC/DC
3RT1916-2DG21
Siemens
Siemens
-S1
4011209029729
Ill. pushbutton red
3SB3001-0AA21
Siemens
Siemens
-S1
4011209030978
Contact block 1 NO
3SB3400-0B
Siemens
Siemens
Rev:
Date:
Constr./
Draw.:
Appr.:
Appr.
CCJ:
AB
09-03-02
--/ALR
REC
JHO
Plant:
Control box type 3
AB1
11-08-29
--/NIT
REC
JHO

with Preheater
Title: Parts description
Customer:
Solar
Test:
ID-no.:
Draw.no.:
08400 Page:
7 / 8
C. C. Jensen A/S
Lvholmen 13
DK-5700 Svendborg
+45 63212014
+45 62224615
11
12
13
14
15
16
17
18
19
20
Parts List
10
Name
Order number
Description
Type
Maker
Supplier
-S1
4011209501263
Lampholder with LED, 24V red
3SB3400-1PB
Siemens
Siemens
-S2
4011209029309
Pushbutton unit with flat button, red
3SB3000-0AA21
Siemens
Siemens
-S2
4011209030985
Contact block 1 NC
3SB3400-0C
Siemens
Siemens
-S5
4011209029743
Ill. pushbutton green
3SB3001-0AA41
Siemens
Siemens
-S5
4011209030978
Contact block 1 NO
3SB3400-0B
Siemens
Siemens
-S5
4011209501287
3SB3400-1PC
Siemens
Siemens
-S6
4011209030978
Contact block 1 NO
3SB3400-0B
Siemens
Siemens
-S6
4011209374591
Ill. switch green, 2 positions, maintained-contact
3SB3001-2HA41
Siemens
Siemens
-S6
4011209501287
3SB3400-1PC
Siemens
Siemens
-T1
5703438114190
Multi transformer Pri 208-550V Sec 24V 100VA
MTDN 100
Ismet
Solar
-X0
4017918194154
End bracket
CLIPFIX 35-5
Phoenix Contact A/S
Phoenix Contact A/S
-X0
4017918194154
End bracket
CLIPFIX 35-5
Phoenix Contact A/S
Phoenix Contact A/S
-X0
4046356057714
Feed-through modular terminal block
QTCU 2,5
Phoenix Contact A/S
Phoenix Contact A/S
-X0
4046356057738
QTCU 2,5-PE
Phoenix Contact A/S
Phoenix Contact A/S
-X1
4017918976057
QTC 2,5-PE
Phoenix Contact A/S
Phoenix Contact A/S
-X1
4046356057639
QTC 2,5-TWIN
Phoenix Contact A/S
Phoenix Contact A/S
-X1
4046356057745
End cover for modular terminal blocks
D-QTC 2,5-TWIN
Phoenix Contact A/S
Phoenix Contact A/S
-X2
4017918194154
End bracket
CLIPFIX 35-5
Phoenix Contact A/S
Phoenix Contact A/S
-X2
4017918194154
End bracket
CLIPFIX 35-5
Phoenix Contact A/S
Phoenix Contact A/S
-X2
4017918932411
Quick connection feed-through modular terminal block
QTC 1,5
Phoenix Contact A/S
Phoenix Contact A/S
-X2
4017918932541
End cover for modular terminal blocks
D-QTC 1,5
Phoenix Contact A/S
Phoenix Contact A/S
Rev:
Date:
Constr./
Draw.:
Appr.:
Appr.
CCJ:
AB
09-03-02
--/ALR
REC
JHO
Plant:
Control box type 3
AB1
11-08-29
--/NIT
REC
JHO

with Preheater
Title: Parts description
Customer:
Test:
ID-no.:
Draw.no.:
08400 Page:
8 / 8
C. C. Jensen A/S
Lvholmen 13
DK-5700 Svendborg
+45 63212014
+45 62224615
Start-up and maintenance of Switchboards

delivered by Titech Electric A/S
Before start-up.
1. Visual inspection. Make sure that the switchboard has not been damaged during the transport.
2. All screw terminals on components in the switchboard should be retightened.
3. Visual inspection. Make sure that all wires are connected properly in the terminal strip.
4. Adjust all thermal overload relays, circuit breakers, measuring instruments.
(All scales are set to lowest value.)
Maintenance instructions.
By preventive maintenance of switchboards, which should be done at least once a year, the
checkpoints below could be a guidance.
1. Visual inspection. Check that the switchboard is intact.
2. Cleaning of switchboard/plant. Ventilating apertures should be cleaned for dust and mud,
change or vacuum clean filter if necessary.
3. All screw terminals on components and bus-bar connections should be retightened.
4. Actuate all switches. This is very important and should be done frequently.
5. Make a thermo-graphic check of important contact spots on components and bus-bar
connections
6. Check switch components for operation time and exchange if any have exceeded maximum
operating time.
7. High voltage- and insulation-test. Remember to switch off all electronics, control circuits and
outgoing power circuits.
8. Test alarm- and control functions.
9. If the switchboard had been exposed to extreme condition (such as damage by fire or water,
lightning or high short-circuit current), it ought to be inspected and checked according to the
above checkpoints. Defect components should be changed.
Titech Electric A/S 63 96 65 65 titech@titech.dk www.titech.dk

Sivlandvnget 15 5260 Odense S Fax: 63 96 65 67
Hammershusvej 4C 7400 Herning Fax: 97 13 65 67
The modular terminal block system

CLIPLINE complete
System features | Fast connection
Material properties
Connection principle
The patented contact metals of the

QT fast connection terminal blocks consist
of a special, high-grade copper alloy. This
combines good electrical conductivity with
excellent elastic characteristics.
The surface of the metal parts is
protected by a lead-free, galvanic nickel or
tin plating.
The insulating housings of the fast
connection terminal blocks are made of
recyclable PA 6.6. This elastic plastic with
high impact strength is halogen-free and
UV-resistant. Further characteristics are
the good tropical and termite resistance,
high chemical resistance and the excellent
aging characteristics. Polyamide 6.6 can
be used with operating temperatures of
up to 130 C and is certified for the
inflammability class V0 in accordance with
UL 94.
QUICKON modular terminal blocks

are designed for fast conductor
connection. Stripping and fitting splicing
protection are no longer necessary; the
conductors only have to be cut to the
correct length and can then be contacted
within seconds.
An important characteristic is the
space-saving displacement connection.
Due to the simplicity of the connection,
the wiring time is reduced by up to 60%.
During operation with a standard
screwdriver, the switching states are
clearly signaled by engagement points at
the start and end position.
Solid and stranded conductors of 0.25
to 2.5 mm2 can be wired without aids such
as guide ferrules.
When a conductor is connected, the
conductor insulation is cut open, displaced
and the conductor is securely engaged
in the end position where it makes
large-area, gas-tight contact.
The high quality of the QUICKON fast
connection is verified by the fact that this
connection is certified in accordance with
the standard for Ex e applications, as are
the screw and spring-cage connections.
PHOENIX CONTACT
19
List of
components
CJC Water Discharger

type M02
Drawing No.: 62 034 23-4
Pos.
Article No.
Description
Qty.
Coil f. solenoid valve
FD31681
24V 50/60Hz
FD31683
24V DC
FD32301
Nipple 1/4" w/ tapered thread
FD32756
Shut off valve 1/4" SS
FD32257
Profile ring tube fit 8x1/4"
FD31539
Cable gland PG11
FD30047
W asher 8
FD32242
Plug 1/2"
FD30050
Screw M8x35
FD34136
Cupper packing 21x28x1.5m m
10
FD31680
Solenoid valve 1/4" Asco
11
FD1800402
Housing f. water discharger
12
FD34097
Usitring 14.7x22x1.5, Nitrile
13
FD2200701
Vent screw 1/4" BSP
14
FD34070
O-ring 120.65x5.33
15
FD31518
Cover f. electric term inals
16
FD31539
Cable gland PG11
17
FD1400109
Cover f. water discharger
18
FD5200302
Sensor sleeve f. water discharger
19
FD31868
Print circuit f. level switch f. float
20
FD30202
Screw M3x16
21
FD35136
Float
22
FD30225
Lock washer 15
23
FD31689
Shrink seal, 160m m
24
FD32413
25
FD32328
Angle 8
26
FD32408
Straight coupling 8
09-2006
CJC Preheater
CLEAN OIL
BRIGHT IDEAS
Date: 12.03.2008
Thermostat for Preheater
Temperature
adjustment
Reset for
overheat
protection
C.C.JENSEN A/S

Phone: +45 6321 2014 Fax: +45 6222 4615
E-mail: filter@cjc.dk Web: www.cjc.dk
Page 1/4
CJC Preheater
CLEAN OIL
BRIGHT IDEAS
Connection to electrical controls
Safety
thermostat
Thermostat
C.C.JENSEN A/S

Phone: +45 6321 2014 Fax: +45 6222 4615
Terminals for
connection to
electrical
controls
Page 2/4
CJC Preheater
CLEAN OIL
BRIGHT IDEAS
Preheater wiring diagram

3 phase - 3 x 400/480V Y
L1(u)
L3(w)
L2(v)
C.C.JENSEN A/S

Phone: +45 6321 2014 Fax: +45 6222 4615
Page 3/4
CJC Preheater
CLEAN OIL
BRIGHT IDEAS
Preheater wiring diagram

Single phase - 1 x 230V
L1
C.C.JENSEN A/S

Phone: +45 6321 2014 Fax: +45 6222 4615
Page 4/4
Filter Insert Extractor

For CJC Fine Filters and Filter Separators
CJC Product Sheet - Accessories

OIL MAINTENANCE
APPLICATION
The CJC Filter Insert Extractor is used to
facilitate the job of changing filter inserts
in CJC Fine Filters and Filter Separators.
FUNCTION
The CJC Filter Insert Extractor is led
over the stay bolt in closed position, and
the insert can now be removed by lifting
the two handles.
Exchanging the inserts as shown below is
hereby done easier and cleaner. Therefore,
do not forget to order a CJC Filter Insert
Extractor next time inserts are ordered.
The CJC Filter Insert Extractor
IDENTIFICATION
To order the CJC Filter Insert Extractor,
please use:
Article No: FB4900201
STEP 1
Closed
PSAC5001-UK
05.09.2006
STEP 2
Closed
Stay bolt
Lift
Lift
C.C.JENSEN A/S

Phone: +45 6321 2014 Fax: +45 6222 4615
BLAT 27/27
CJC Offline Filter Insert
CJC Product Sheet

APPLICATION
The CJC BLAT 27/27 Filter Insert is used in

CJC Filter Separators ideal for filtration of mineral based oils of up to ISO VG 150 cSt and is
used for, typically:
y hydraulic oils
y turbine lube oils
y gear oils
y diesel oils
FILTRATION CAPABILITY
y Particle Removal
All CJC Filter Inserts have the following
filtration degree:
- 3 m absolute:
98.7% of all solid particles >3 m
- 0.8 m nominal:
50% of all solid particles >0.8 m
are retained in each pass.
The dirt holding capacity of an BLAT 27/27
Insert is 4 litres of evenly distributed solids.
CJC BLAT 27/27 Filter Insert
y Degradation Products
Oxidation by-products, resin / sludge, and
varnish are retained by the cellulose material.
The cellulose will retain appr. 4 kg of degradation products.
y Water Removal
Unlike B Filter Inserts the BLAT 27/27 will not
permanently hold water, as its free passage is
integral to the water separation process.
DIMENSIONS
The figures below are nominal:

Diameter:
27 cm
Height:
27 cm
COMPONENT
CJC Filter Inserts type BLAT consist of bonded

discs. Ingredient: Cotton linters (cellulose).
IDENTIFICATION
To order the BLAT 27/27 Filter Insert, please use:

Article No:
PSFI3010-UK
11.04.2008
PA5601325
C.C.JENSEN A/S
Lvholmen 13 y DK-5700 Svendborg y Denmark

Phone: +45 6321 2014 y Fax: +45 6222 4615
filter@cjc.dk y www.cjc.dk
CJC Pressure Gauge
For CJC Fine Filter and Filter Separators

APPLICATION
The CJC Pressure Gauge is used to monitor pressure drop over the filter system. The
Pressure Gauge is suitable for use on CJC
Fine Filters and Filter Separators.
The Pressure Gauge Kit for Mini Mess can
be used on CJC Filters that are equipped
with a Mini Mess Test Coupling.
The CJC Pressure Gauge
FUNCTION
The Pressure Gauge provides an indication of

pressure drop and when to replace the filter
insert(s). As contaminants are captured and
retained by the filter, the result is an increase
of pressure caused by resistance to flow. It is
advisable to replace the filter insert(s) before
the dial enters the red zone.
Remember: Before the pressure gauge is
pressurised, the pressure equalisation port on
top of the housing must be open.
The CJC Pressure Gauge
Kit for Mini Mess
DIMENSIONS
Diameter
Depth
Length
- Pressure Gauge
- Kit for Mini Mess
2.7 / 68 mm
1.3 / 32 mm
3.5 / 89 mm
4.6 / 118 mm
TECHNICAL DATA
IDENTIFICATION
To order the CJC Pressure Gauge or Pressure Gauge Kit for Mini Mess, please use:
Article No:
Pressure Gauge
FD33133
Pressure Gauge Kit
for Mini Mess
FB5300402
Features
Dial Size
inch / mm
2.5 / 63.5
Pressure Range
bar / psi
0-4 / 0-58
Figure Interval
bar / psi
0.2 / 2.9
Accuracy (EN 837-1)
27.08.2009
Stainless Steel
Case Filling Fluid
Silicon Oil M50
Media Temperature
C / F
-20 - 85 / -4 - 185
Ambient Temperature
C /F
-20 - 60 / -4 - 140
Connection
Pressure Gauge
Kit for Mini Mess
PSAC5003-UK
Within 1.6% of Maximum Graduation
Pressure Gauge Casing
1/4 BSP
Mini Mess Test Coupling connection
C.C.JENSEN A/S

Phone: +45 6321 2014 y Fax: +45 6222 4615
Automatic Air Vent

Bleeding and Venting Valve

APPLICATION
The CJC Automatic Air Vent is used

to release air from the CJC Filter Housing.
It is controlled by a float-controlled valve
closing by rising oil level (bleeding) and
opening by falling oil level (venting).
Venting can be prevented by using a check
valve.
The CJC Automatic Air Vent reduces the
need for supervision and maintenance of
the CJC Filters even further.
IDENTIFICATION
To order the Automatic Air Vent, please

use:
Article No: FB5200700
The CJC Automatic Air Vent
122 mm / 4.8 inches

5 mm / 0.2 inches
5 mm / 0.2 inches
243 mm / 9.5 inches
5 mm / 0.2 inches
150 mm / 6 inches
TECHNICAL DATA
Area
Features
Fluids
Liquids
Nominal pressure
PN 16
Connection
G 1/4 A
Working pressure
0 - 4 bar
Temperature
Up to 7.0 Nm3/h
Quality
Stainless steel AISI 304
CAPACITY in Nm3/h
P (bar)
COMPONENTS
Item
PSAC5000-UK
01.10.2010
Max. 120 C
Capacity
Air flow (Nm /h)

3
0.1
0.2
0.5
1.0
2.0
4.0
1.0
1.4
2.2
2.8
4.2
7.0
Part
G 1/4 BSP
8mm Hydraulic Pipe
C.C.JENSEN A/S

Phone: +45 6321 2014 y Fax: +45 6222 4615
Manometric Switch
Typ 600
NO / NC
69
30
60
coupler socket
Pg 9 DIN 43650
rotatable 360
A
MS 24
setting screw
M5 DIN 914
wiring diagram
2
4
1
NO / NC
as of date 08.05
TECHNICAL DATES
order no.
pressure setting range
working pressure max.
bursting pressure
design
diaphragm/seal
manner of fastening
fitting thread >A<
mounting position
ambient temperature
medium
adjustability
switch back difference
mechanical life
material
weight
switching element
reference voltage
reference frequency
switching frequency max.
electrical connection
protective system
600 002
600 010
600 070
600 200
0,3 2 bar
1 10 bar
10 70 bar
50 200 bar
2 bar
10 bar
70 bar
200 bar
5 bar
20 bar
120 bar
300 bar
spring safety membranes
spring-loaded piston
NBR, special design VITON, CR, EPDM, KALREZ
UR, special design NBR, VITON
male thread
G 1/4, G 1/8, M 12 x 1.5, M 10x1, M10 x 1 cone
any
25 C bis + 85 C, higher temperatures on demand
air, hydraulic oil, oil emulsions, water, others on demand
under pressure
15 % 25%
10 6
galvanized steel, special design brass or VA
230 gr
microswitch - silver-plated contacts / special gold-plated contacts
250 V
not over 100 Hz
200/min.
by coupler socket PG9 DIN 43 650
IP 65, terminale IP 00 DIN 40 050
breaking capacity
A.C.
D.C.
125 V
250 V
30 V
50 V
voltage up to
resistance load
5 A
5 A
5 A
2 A
incandescent lamp load
0,5 A
0,5 A
0,5 A
0,4 A
inductive load
5 A
5 A
5 A
2 A
It is recommended not to use only the manometric switch to separate the device from the
for inductively loaded DC circuits e. g. for magnets, spark extinguishers have to be provided.
75 V
1 A
0,3 A
1 A
mains.
125 V
0,5 A
0,2 A
0,06 A
250 V
0,25 A
0,1 A
0,03 A
Technical data subject to change without notice.

LAYHER GmbH, Kalkwerkstr. 23, 71737 Kirchberg, Germany, Tel.+49 7144 3204, Fax +49 7144 3 4307, E-mail:info@layher-gmbh.de, www.layher-gmbh.de
EC Declaration of Conformity
Directive 2006/42/EC Annex II A
Manufacturer:
C.C. JENSEN A/S
Address:
Lvholmen 13
DK-5700 Svendborg
Denmark
hereby confirm that
CJCTM Filter System
Machine type:
PTU39'(+3:
Phone: +45 63 21 20 14
Fax: +45 62 22 46 15
E-mail: ccjensen@cjc.dk
Batch No.:
is in conformity with
- the provisions of the Machinery Directive 2006/42/

EC, incl. the Annex 1: Essential health and safety
Requirements,
- the Pressure Equipment Directive 97/23/EC on
material exposed to pressure > 0.5 bar, ref. to the
regulations of the Annex 1, article 3, part 3.
Std. classifications:
- Conformity is claimed to the harmonized standard:

EN 60204-1:2006
incl. the relevant normative reference standards.
The standards have been used as far as necessary
to declare conformity with the relevant directives.
Hereby there was made selections and modifications
according to Annex F 60204-1: 2006.
Further we confirm that
- electric equipment used in the machinery for

applications within certain voltage limitations is in
conformity with the Low-Voltage Directive (2006/
95/EC) and the EMC Directive 2004/108/EC on
Electromagnetic Compatibility.
Authorized responsible
(incl. compiling of the
technical file)
0.02.2013
Lars Qvistgaard (Quality Manager)
Quick Operating Guide

Pressure Gauge
Spring Nut
3 Top Nut
Spring Guide
Vent Screw
CJCTM Filter Separator PTU2 27/27
Filter Insert 7
Filter Housing
14
12 Motor
Pump
13
Filter Plate 8
Coalescer House 18
Control Box
11 Valve
Oil Inlet
Oil Drain
10
Oil Outlet
Solenoid Valve
15
Filling Hole
17
Automatic Water Discharger
16
START
1
7
2
11
11
10
12
Open outlet valve
Open inlet valve
Secure drain valve

is closed
Start CJCTM Filter
Check rotation direction
Open vent screw until oil

appears beneath, then
tighten again.
Check starting pressure
To avoid leakage, regularly

tighten connections.
Be aware that oil

spillage is a serious
safety risk - keep clean!
STOP
1
Stop CJCTM Filter
DAILY CHECK
1
2
2
Check filter pressure
3
2
Example of acceptable
pressure
At high filter pressure,

(under normal temp.)filter
insert(s) must be replaced
26.11.2009
Manufacturer: C.C.JENSEN A/S Lvholmen 13 DK-5700 Svendborg Phone +45 6321 2014 Fax +45 6222 4615 filter@cjc.dk www.cjc.dk
Filter Insert Replacement

CJCTM Filter Separator PTU2 27/27
Pressure Gauge
Spring Nut
Top Nut
Spring Guide
Air Vent Screw
Filter Insert
Filter Housing
14
12 Motor
Filter Plate
Pump
13
Coalescer House
Coalescer Mesh
Valve on
11 Oil Inlet
Control Box
2
5
6
7
8
18
19
1
Oil Drain Valve
10
Valve on Oil Outlet
Solenoid Valve
15
Filling Hole
Filter Insert
16
Automatic Water Discharger
17
FILTER INSERT REPLACEMENT

1
7
14
11
10
4
Stop CJCTM Filter
Close valve on oil inlet
Close valve on oil outlet
10
Open air vent screw
Open oil drain valve.

Drain acc. to environmental precautions!
11
12
Lift off filter housing
13
When filter housing is

drained, unscrew top nut
14
Check
O-ring
8
Unscrew spring nut
Remove spring and

spring guide
Remove used filter

insert
Deposit according to
national legislation
15
16
17
18
X4
14
19
Mount spring guide care- Tighten spring nut with

hand until contact with
fully - make sure there is
no contact between O-ring spring guide. Then tighten
spring nut 4 turns
and thread. Place spring
in groove.
Remove filter plate.

Take out mesh and clean/
hose in hot water. Do not
use soap or detergents!
Place new CJC Filter

Insert
16
Check
O-ring
Check O-ring
Clean filter plate
100 Nm
19
17
Place filter housing.

Tighten top nut with hand
until contact with
filter housing
Tighten top nut until a

tighten torque of
100 Nm
Loosen screw of filling

hole and fill with
2/3 L of water. Check
function of solenoid valve
To avoid leakage, regularly

tighten connections. Be
aware that oil spillage
is a serious safety risk
- keep clean!
18.06.2009
Manufacturer: C.C.JENSEN A/S Lvholmen 13 DK-5700 Svendborg Phone +45 6321 2014 Fax +45 6222 4615 filter@cjc.dk www.cjc.dk
Quick Oil Sampling Guide

The quality of analysis results depends on
correct sampling and handling of the sample!
How to take an oil sample

- between the pump and the filter
Sump
To take an oil sample, the following is required:

a 200 mL particle free glass bottle
a cloth
a 5 L (1 1/2 US gallon), open oil container
label + pen
Pump must be in stable running condition before taking the oil sample
Note: Always take oil samples according to this guide in order to achieve valuable information about your equipment.
If the oil sample is not taken properly, your money will be wasted!
1
Pump
5 times
1. Place the oil container beneath the sampling valve.

2. Open and close the valve 5 times and leave it open.
3. Flush the pipe by draining 1 litre (1 US quart) into
the container.
4. Leave oil running.
Flush min. 1 L
4. Open plastic bag and take

out sampling bottle.
6. Hold the sampling

bottle close to the oil
flow and remove lid
from the bottle.
5. Unscrew lid completely,

without removing
the lid from the
sampling bottle.
Max. 80%
Do not
touch
glass
7. Fill the sampling bottle

to 80%, while holding the
lid in one hand, without
the bottle touching the
samling valve.
8. Screw on lid immediately, so that no

unwanted particles
can contaminate the
oil sample.
9. Close oil sampling
valve.
10. Fill in label and stick it

onto the sampling bottle.
12. Dispose of flushing oil

according to environmental requirements
and rules and if
necessary refill the
oil in the system.
11. Pack the sampling bottle in

plastic bag and cardboard
container, and send via mail
or courier.
10.08.2009
Manufacturer: C.C.JENSEN A/S Lvholmen 13 DK-5700 Svendborg Denmark Phone +45 6321 2014 Fax +45 6222 4615 filter@cjc.dk www.cjc.dk
Torques overview
CLEAN OIL
BRIGHT IDEAS
Top Nut
Flange connections
DIN Flange
size
DN 10
3/8"
DN 15
1/2"
DN 20
3/4"
DN 25
1"
DN 32
1 1/4"
DN 40
1 1/2"
DN 50
2"
DN 65
2 1/2"
DN 80
3"
DN 100
4"
Tightening torque
[Nm]
10
12
17
23
35
47
93
109
97
113
Filter size
15/12
15/25
27/- & 38/27/- HP
427/54
427/81
427/108
Tightening torque
[Nm]
30
70
90
160
190
Clamp ring
Filter size
Vent Screw
Thread size
Tightening torque
[Nm]
G1/4"
HPS 15/25
HPS 27/-
Tightening torque
[Nm]
10-15
10
Pressure gauge
Thread size
Coalescer
Filter size
Tightening torque
[Nm]
PTU 15/12
C.C.JENSEN A/S

Phone: +45 6321 2014 Fax: +45 6222 4615
G1/8" brass
G1/4" brass
G1/2" brass
G1/4" SS
G1/2" SS
Tightening torque
[Nm]
20
25
50
65
23.06.2010
Log book
CLEAN OIL
BRIGHT IDEAS
Model:
Date of commissioning:
Prod./Batch No.:
Fill in the log book for repair, service and maintenance.
For Recommended service intervals refer to the section Service and maintenance in the Instruction Manual.
Service parts
Example
Change of filter insert
C.C.JENSEN A/S

Phone: +45 6321 2014 Fax: +45 6222 4615
Comments
Date
Changed due to high pressure
01.01.2010
26.01.2010
Signature
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CJC Jensen Filter - Manual

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The gauge pressure is referred as bar in this instruction manual

Part no. FA7600186-XY

Execution without change over valve

Design pressure 4 bar

LVHOLMEN 13, DK-5700 SVENDBORG, DENMARK

CJC Filter Separator

CJC Marine Filter Separator

Electric control box 08400

Profile ring tube fitting 18x1/2"

Profile ring tube fitting 18x1/2"

Aut. water discharger

Drain plug 3/8"

CJC Filter separator PTU2

CJC Aut Air Vent

Pressure gauge 63 0-4bar, liquid filled

Pressure switch Layher 2.3bar

Additional equipment when change-over valve execution is selected

3-way valve L-port

See [Filter separators] under [Spares] under [PTU2 27/27]

See [Pumps] under [Pump PV4]

See [Filter separators] under [Spares] under [Water discharger]

Lvholmen 13 DK-5700 Svendborg Denmark

2.2 Taking delivery of a CJC Filter System

Check that the package is undamaged.

Inspection upon receipt

Storage until installation

Lvholmen 13 DK-5700 Svendborg Denmark

Lvholmen 13 DK-5700 Svendborg Denmark

Lvholmen 13 DK-5700 Svendborg Denmark

3 Commissioning, operation and service

3.1 If preheaters are installed

Lvholmen 13 DK-5700 Svendborg Denmark

3.3 Normal operation and service

Filter insert change based on service time 12 months

Filter insert change due to high pressure 1.8 bar

Lvholmen 13 DK-5700 Svendborg Denmark

4.1 Service intervals

Lvholmen 13 DK-5700 Svendborg Denmark

4.2 Filter insert replacement

Replacing the filter insert

Lvholmen 13 DK-5700 Svendborg Denmark

4.3 Trouble Shooting

Replace filter inserts (see "Filter Insert Replacement)

Oil viscosity too high Check oil temperature.

Pump shaft seal

Check main system line

Replace with correctly dimensioned pipes/hoses

Filter pump not

Replace pressure gauge

Oil level in system

Refill oil in system tank and check suction pipe is correctly

Check O-rings, guides and nuts have been placed correctly

Change rotation direction of motor

Bypass valve stuck

Dismantle and clean bypass valve

Dry running of pump

Replace shaft seal or replace with new pump

Replace shaft seal or replace with new pump

Replace damaged parts.

Lvholmen 13 DK-5700 Svendborg Denmark

Reset and restart.

Pressure too high

See under high pressure.

Check that in- and outlet valves are open.