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The following technical information is referred to Faresin Inudstries SpA products listed
below
Model 6.25
Model 6.30
Model 6.32
Model 7.30 C
Model 7.30
Model 7.33
Model 7.35
Model 7.38
X
X
X
X
X
X
X
X
Model 7.42
Model 7.45
Model 8.40
Model 9.30
Model 10.50
Model 10.70
Model 11.30
Model 11.35
X
X
X
X
X
X
X
X
Model 14.35
Model 14.42
Model 17.30
Model 17.40
Model 18.45
Model 22.45
X
X
X
X
First of all you need to know the alarm code that is generated by the SAR system. These alarms are
to be read as described in the manual, by recognizing the sequence of flashing LEDs.
At the end of the procedure (page 12) you will find the sequence of alarms that may occur in the
controller with the corresponding description.
SEQUNCE ALLARM CODE
Channel Number:
CHANNEL 1 = 3 brief flashes
CHANNEL 2 = 4 brief flashes
PAUSE
In case we encounter an alarm 38,51 or 52 and the load cell is an old model its required to change
the load cell whit a new model. In case we are working on a machine with the new load cell
(38.0056.00A0 Rev B-1.01 side tag EC green dot.) and we have an error 51 or 52 we suggest to
perform a Calibration Test.
For any other alarm please follow the instruction write on the manual.
Pag. 1
SAFETY REGULATIONS
All maneuvering must be done by authorized personnel.
Is required to be equipped with all the adequate Protective equipment. gloves, goggles, safety shoes,
work overalls.
Materials needed for cell replacement:
Wrench 8mm hex
Torque wrench
Sandpaper various measures
Scissors
Ties different (from 10 cm to 30 cm)
Staple pull straps
Loctite 638
# 1 load cell kit mod: 38.0056.00A0 Rev B-1.01 side tag
EC and green dot.
Pag. 2
Pag. 3
The installation is complete now we must wait at list one hour before proceed with the calibration
to let the loctite dry.
Pag. 4
SAR PANEL
T3
T2
T1
T3
Fig. S5
Led L6 flashes (fig. S6).
Press key T1 to delete calibration.
Led L6 lights up steady for 2 sec, confirming
calibration is deleted.
The device then switches to Operating Mode.
T1
Fig. S6
Pag. 5
SYSTEM
CONFIGURATION
SAR PANEL
T3
T2
T1
P1
T1
T1
Fig. S2
Move the machine with the
boom completely retracted and
completely lifted, with the fork
installed.
Pag. 6
Yellow led
(Fig. S3).
L3
flashes
P3
T1
L4
flashes
P4
T1
T1
Fig. S5
Pag. 7
T1
Fig. S6
Turn on the bypass key retract the boom till you reach the stable condition of the
machine.
Unload the weight from the fork.
Switch off the machine.
When you restart the machine the setting was done.
Two tests of performance to make sure that the system is stable. These tests must be performed on
and off-road for a time of 15 minutes and at the end of the operation let the shaft to cool and retest
the system.
Pag. 8
SYSTEM
CONFIGURATION
SAR PANEL
T3
T2
T1
P1
T1
T1
Fig.S2
Move the machine with the
boom completely retracted
and completely lifted, with the
fork installed.
Pag. 9
Yellow
led
(Fig. S3).
L3
flashes
P3
T1
L4
flashes
P4
T1
T1
Fig.S5
Pag. 10
Yellow
led
(Fig. S5a).
L7
flashes
up
P5+S
in
L7
T1
Fig.S5a
T1
Fig.S6
Turn on the bypass key retract the boom till you reach the stable condition of the
machine.
Unload the weight from the fork.
Switch off the machine.
When you restart the machine the setting was done.
Two tests of performance to make sure that the system is stable. These tests must be performed on
and off-road for a time of 15 minutes and at the end of the operation let the shaft to cool and retest
the system.
Pag. 11
Note: Led L6 on the LED bar signals the alarms, the buzzer is not used to signal alarms.
Description of operation
When the system registers an alarm/anomaly, led L6 will flash on the panel, while leds L1,..,L5 stay
off. Led L6 will emit a sequence of flashes according to a code below on to identify the faulty
channel and the alarm number. The system detects the alarms for each single channel (maximum
total of 10 alarms at the same time) and displays the first of the recorded alarms on the screen. The
alarm appears on the display until the condition is restored.
Note: When a system alarm occurs, all of the outputs switch off (including WDO).
Alarm code sequence
First sequence of flashes Channel Number
Second sequence of flashes Alarm Number: 1st DIGIT
Third sequence of flashes Alarm Number: 2nd DIGIT
HOW TO READ THE ALARM
Channel Number:
CHANNEL 1 = 3 brief flashes
CHANNEL 2 = 4 brief flashes
PAUSE
Pag. 12
DESCRIPTION
CRC error in the memory area that
contains the software
12
13
14
15
16
17
21
22
23
24
25
26
31
Load cell A:
Load sensor internal parameters CRC error
32
Load cell A
Signal reading out of range error
(10 990)
33
34
35
Load cell A
Internal offset reading out of range error
(466 526)
Load cell A
Internal 5 Vdc supply voltage error
Load cell A
No thermal calibration error
WHAT TO DO
Replace the SAR
If the error persists, contact assistance
Replace the SAR
Delete and re-run calibration.
If the error persists, contact assistance
Replace the SAR
If the error persists, contact assistance
Replace the SAR
If the error persists, contact assistance
When the machine is off and on, make sure
that the battery voltage is within the stated
range
Replace the SAR
If the error persists, contact assistance
Replace the SAR
If the error persists, contact assistance
Make sure the cables are not damaged
Replace the SAR
If the error persists, contact assistance
Make sure the cables are not damaged
Replace the SAR
If the error persists, contact assistance
Make sure the cables are not damaged
Replace the SAR
If the error persists, contact assistance
Make sure the cables are not damaged
Replace the SAR
If the error persists, contact assistance
Make sure the cables are not damaged
Replace the SAR
If the error persists, contact assistance
Make sure the cables are not damaged
Replace the SAR
If the error persists, contact assistance
Replace the load cell
If the error persists, contact assistance
Run the calibration test
Run calibration again
Make sure the cell is clamped on
Replace the load cell
If the error persists, contact assistance
Replace the load cell
If the error persists, contact assistance
Replace the load cell
If the error persists, contact assistance
Replace the load cell
If the error persists, contact assistance
Pag. 13
36
Load cell A
Bus LIN message check sum error
37
38
Load cell A
Bus LIN message reception error
39
41
42
43
44
45
46
47
48
49
51
52
Load cell A
Bus LIN message control meter error
Load cell B
Load sensor internal parameters CRC error
Load cell B
Signal reading out of range error
(10 990)
Load cell B
Internal offset reading out of range error
(526 586)
Load cell B
Internal 5Vdc supply voltage error
Load cell B
No thermal calibration error
Load cell B
Bus LIN message check sum error
Load cell B
Sent data CRC error
Load cell B
Bus LIN message reception error
Load cell B
Bus LIN message control meter error
Difference between load cell A and B
readings too great
Difference between the load percentage
readings for channels 1 and 2 too great
61
62
63
64
65
66
67
68
71
72
73
81
Pag. 15