TB 46202 f 50

OAGD - 26.05.2011

Technical Description
GB

Genset without heat recovery box

AoE 8V4000L62
1

Ratings and Emissions

NATURAL GAS
MZ 70
Hu = 8,0-11,5 kWh/mn
90 / 78 C

For operation on
Methane number
Low heat value (LHV)
Cooling water temperature
Genset with synchronous generator
for generating
Gas mixture cooler, intern
(1st stage HT)
Gas mixture cooler, extern
(2nd stage LT)
NOx

1.1

3Ph, 50Hz
integrated
40 C
< 500

< 250

mg/mn3

Continuous Operating Data in Grid Parallel Mode

8 % tolerance for thermal outputs and 5 % for total energy input listed. Performance data in accordance with ISO 3046. All data apply to grid
parallel operation. Data for site operating conditions other than those mentioned, available on demand. Max. reactive power in kVA, resp. nominal
current acc. to nominal output of the generator.

Generator voltage
Electrical output of generator
(no overload capacity)

GB772N5

GB772N5

400

415

6300

10500

11000

772

772

Thermal output
(Engine cooling / lube oil / 1st stage HT mixture cooler)
Thermal output
(2nd stage LT mixture cooling)
Total energy input

1.2

400
578

Thermal output
(Engine cooling / lube oil / 1st stage HT mixture cooler)
Thermal output
(2nd stage LT mixture cooling)
Total energy input

434

454

kW th

46

47

kW th

1883

1947

kW

415
578

6300
0

10500
0

11000
0

V
kW el

333

336

kW th

36

38

kW th

1461

1504

kW

Part Load Data in Grid Parallel Mode (50 %)

Generator voltage
Electrical output of generator at

400
382

Thermal output
(Engine cooling / lube oil / 1st stage HT mixture cooler)
Thermal output
(2nd stage LT mixture cooling)
Total energy input

1.4

kW el

Part Load Data in Grid Parallel Mode (75 %)

Generator voltage
Electrical output of generator

1.3

415
382

6300
0

10500
0

11000
0

V
kW el

233

229

kW th

26

28

kW th

1025

1049

kW

Continuous Operating Data in Isolated Mode

Generator voltage
Electrical output of generator

400
702

415
702

AoE 8V4000L62 /1500/12,8:1/70/9078/omKat/500 250/

TVU 2010-09-10 / TA 733825e 733824e / TVU 2010-09-13 / 1/2TA 733828e 733827e

6300
0

10500
0

11000
0

V
kW el

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Technical Description
GB
1.5

Pollutant Emissions

Emission values related to dry exhaust gas with 5 % O2. (For exhaust gas volume flow see 3.5)
NOx, stated as NO2
CO, without catalyst
Formaldehyde, without catalyst
CO, with catalyst
(optional, delivered loose)
Formaldehyde, with catalyst
(optional, delivered loose)

< 500

< 1000

< 140

< 250
< 155

mg/mn3
mg/mn3
mg/mn3

< 300

mg/mn3

< 60

mg/mn3

Design Principles / Scope of Supply

Engine and flange-mounted alternator (SAE 00 housing) are connected via a torsionally resilient coupling and resiliently mounted to a
rigid, welded steel base frame.
Standby heater
Lube oil pump for draining the oil sump (incl. two solenoid valves).
The base frame is installed on vibration dampers

2.1

Engine plus Accessories

Otto-Gas-Engine
Cyl. arrangement, no. of cyl.
Bore / stroke
Volume
Speed
Mean piston speed
Compression ratio
Mean effective pressure
Standard power acc. to ISO 3046,
(no overload capacity)
Specific full-load consumption (tolerance 5 %)
Gas consumption (based on LHV = 10,03 kWh/m3n)
Lube oil consumption
(not guaranteed, at rated load and after 1000 Oh)

MTU 8V4000L62
V8
170 / 210
38,13
1500
10,5
12,8:1
16,8

mm
Litre
1/min
m/s
bar

800
2,35
187,7

kW mech
2,43
194,1

0,3

kWh/kWhmech
m3/h
g/kWhmech

Basic Engine

Monobloc grey cast crankcase with inspection ports, flywheel housing SAE 00, flywheel 21 cast iron oil pan

Forged crankshaft
Forged connecting rods

Four-valve, individual cylinder heads with central pre-chamber armoured valves with Rotocap rotators

Light-metal solid-skirt pistons with oil cooling duct, piston cooling via oil spray nozzles

Mixture Formation
Air intake via dry-type engine-mounted air filters
Venturi type air-gas mixer with gas supply via electronically controlled gas metering valve
Turbocharging
Turbocharger for gas-air mixture compression
Two-stage mixture cooling
Throttles between mixture coolers and intake manifold
Exhaust System
Dry-type, insulated exhaust manifolds in the engine Vee
Lube Oil System

Lube oil circulation pump with safety valve for forced-feed lubrication and piston cooling

Engine mounted heat exchanger

Lube oil filters with replaceable filter elements
Engine-mounted device for automatic oil level control
Oil dipstick
Closed crankcase venting system with oil separator connected to mixture piping before turbo charger
Connections for oil refill and oil draining
Cooling System (2-circuit)
High temperature circuit for lube oil cooling, 1st stage of mixture cooling and engine jacket
Connections with counter-flanges for external cooling- or heat recovery system
Integrated cooling preheating unit
AoE 8V4000L62 /1500/12,8:1/70/9078/omKat/500 250/
TVU 2010-09-10 / TA 733825e 733824e / TVU 2010-09-13 / 1/2TA 733828e 733827e

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TB 46202 f 50
OAGD - 26.05.2011

Technical Description
GB

Starting System
Electric starter (9 kW, 24 VDC)
Ignition System

Microprocessor-controlled high-voltage spark-ignition system with low voltage distribution, no moving parts, no wear

Automatic control for ignition energy adjustment

Variable timing control
Timing sensors at camshaft and crankshaft
One ignition coil per cylinder
Industrial spark plugs

2.2

Generator

Self-regulating, brushless revolving-field synchronous generator with built-in exciter, voltage and cos regulator, designed to VDE 0530, radio
interference class N, low-harmonic design.
Generatorspannung
Rating (F)
Insulation class
Temperature-rise rating
Cos
Frequency
Speed
Efficiency (100% load) at cos
Stator connection
Voltage tolerance
Frequency tolerance
Max. ambient temperature.
Installation altitude max.
Type of protection

400
1175
H
F
1,0 - 0,8

96,5

415
1175
H
F
1,0 - 0,8

96,5

6300
0
0
0
0
50
1500
0
Star
5
5
40
1000
IP 23

10500
0
0
0
0

11000
0
0
0
0

V
kVA

Hz
1/min
%
%
%
C
m

*) Cos-phi must be over the whole power range in the defined range. Only inductive reactive power admissible (over-erected).
In case of nominal mains voltage variations by 2 %, an automatic voltage adjustment must be used.

2.3

Gas Supply

Gas regulation lines delivered loose, components approved per Directive for Gas Components 90/356/EWG

Gas Regulation Line

Gas filter
two solenoid valves (or double solenoid valve)
Low pressure regulator
valve leakage monitor
flexible stainless steel hose

2.4

Controller of Genset

MMC

Operation and visualization

Control of auxiliary drives (cogeneration unit / extern)
Connection / seperation of the generator to/from the grid
Control of generator and grid protection functions, see separate description "Technical Description MMC 4000 control"

ECU7

Speed governing
Air / Fuel ratio control via engine characteristic map
Engine start / stop sequence
Emergency stop sequence
Engine monitoring (temperatures, pressures, speed, etc.)

EMU7

Single exhaust temperature monitoring (cylinderhead)

SAM

Providing CANopen interface

Lube oil make up
Monitoring of minimum load

AoE 8V4000L62 /1500/12,8:1/70/9078/omKat/500 250/

TVU 2010-09-10 / TA 733825e 733824e / TVU 2010-09-13 / 1/2TA 733828e 733827e

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TB 46202 f 50
OAGD - 26.05.2011

Technical Description
GB

Ignition

Electronic ignition system

Ignition time setting
Speed monitoring

Knocking monitoring AKR

Acoustic knocking monitoring system

Individual ignition timing adjustment per cylinder

3
3.1

Technical Data Design / Operation

Operating Media

The binding specifications for cooling water, fuel, lube oil, exhaust condensate and heating water are stipulated in the relevant MTU operating
media regulations.
Values for cooling / heating water are based on water without antifrost and corrosions additives.
Admissible antifrost and corrosions additives see operating media. Values in brackets [ ] refer to 35 % Glycol.

3.2

Filling Quantities

Lube oil quantity (first filling)

Lube oil quantity (consecutive oil changes)
Engine cooling water, HT
Mixture cooling water, LT
(without recooler and pipes)

3.3

180
160
135

Liter
Liter
Liter

15

Liter

Heat Generation

Engine Cooling (engine block with lube oil and 1st stage HT mixture cooling)
Thermal output (8 % tolerance)
Cooling water temperature, in- / outlet
Cooling water volume flow
Pressure loss
System pressure permitted max.
Cooling water temperature, min.

434

454
[38 ]
[1,2 ]

kW
C
m/h
bar
bar
C

47
21

kW
m3/h

78 / 90
33
0,9

[36 ]
[1,0 ]

35
1,0
6,0
40

Mixture Cooling (2nd stage LT)

Thermal output (8 % tolerance)
Mixture cooling water volume flow (8 % tolerance)

46
17

Inlet temperature mixture cooling water max.

Outlet temperature mixture cooling water max.

40
43

42
0,5
6,0

Pressure loss
System pressure permitted max.
Note information pressure control valve.

3.4

C
C
bar
bar

Combustion Air / Ventilation

Heat radiated from the genset

(engine and generator without adjoining pipes)
Engine room ventilation
Minimum intake air volume flow for engine room cooling.
(The engine room ventilation has to be calculated and
adjusted according to the requirements for gaseous fuels
valid at the installation site)
Ventilation air volume flow
Combustion air volume flow
Intake air temperature min.
(for other temperatures the limit values must be adapted
after consultation)

58

58

12411

12674

m3/h

9078
3058

9078
3299

m3/h
mn3/h

Temperature difference intake / ventilation max.

max. permissible intake negative pressure at inlet air filter
AoE 8V4000L62 /1500/12,8:1/70/9078/omKat/500 250/
TVU 2010-09-10 / TA 733825e 733824e / TVU 2010-09-13 / 1/2TA 733828e 733827e

kW

15

< 20

mbar

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Technical Description
GB
3.5

Exhaust Gas (Exhaust gas heat exchanger not included in scope of supply, optional)

Thermal output by 120 C (8 % tolerance)

Exhaust temperature
(turbocharger outlet)
Exhaust gas mass flow, dry
Exhaust gas mass flow, moist
Exhaust gas volume flow, dry
(0 C, 1013 mbar)
Exhaust gas volume flow, moist (0 C, 1013 mbar)

438

468

kW

462

461

3811
4107

4101
4409

kg/h
kg/h

2891

3114

mn3/h

3237

3472

mn3/h

Permissible back-pressure downstream of engine

min. / max.

30 / 60

mbar

In multi-genset systems, separate exhaust piping for each genset is recommended.

If a common exhaust header system is installed, exhaust flow back into any non-operationing gensets must be avoided by use of a 100 % gastight exhaust shut-off flap.
In the range of partial load the exhaustive temperature rises up to 550 C. In case of use of catalyzers, due to the exothermic reaction the
exhaustive temperature may increase up to 600 C.

AoE 8V4000L62 /1500/12,8:1/70/9078/omKat/500 250/

TVU 2010-09-10 / TA 733825e 733824e / TVU 2010-09-13 / 1/2TA 733828e 733827e

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TB 46202 f 50
OAGD - 26.05.2011

Technical Description
GB
3.6

Sound Levels

Engine surface noise emitted by the genset

(distance 1 m, free field measurement, Tolerance +5 dB for single 1/3-octave band, +2 db(A) for total A-weighted level)
Frequency (Hz)

Sound pressure levels (dB)

12,5
16
20
25
31,5
40
50
63
80
100
125
160
200
250
315
400
500
630
800
1000
1250
1600
2000
2500
3150
4000
5000
6300
8000
10k

Sum of sound pressure levels (dB)

Sound power levels dB (A)

0,0
0,0
0,0
67,7
67,7
68,6
70,6
70,7
71,9
77,7
80,4
83,2
83,2
83,4
81,4
89,5
80,8
82,5
81,8
81,9
81,4
80,7
81,8
81,7
83,5
88,3
87,3
91,1
93,6
84,8

Lin dB
99,2

0,0
0,0
0,0
67,2
67,9
68,4
70,3
70,3
72,0
76,6
80,5
82,6
82,0
83,1
81,8
88,6
80,1
81,2
81,5
81,4
81,2
79,9
81,3
82,0
84,3
90,6
88,4
92,1
92,7
86,0

dB (A)
98,1
117,2

Lin dB
99,4

dB (A)
98,6
117,7

undampened Exhaust noise

(distance of 1 m from outlet, Tolerance +5 dB for single 1/3-octave band, +3 db(A) for total A-weighted level)
Frequency (Hz)

Sound pressure levels (dB)

12,5
16
20
25
31,5
40
50
63
80
100
125
160
200
250
315
400
500
630
800
1000
1250
1600
2000
2500
3150
4000
5000
6300
8000
10k

Sum of sound pressure levels (dB)

Sound power levels dB (A)

0,0
0,0
0,0
84,3
73,7
82,6
86,2
97,1
98,7
116,5
110,0
108,1
107,3
102,2
101,8
101,5
97,7
96,4
93,5
90,6
88,0
91,3
88,2
88,0
88,3
85,4
77,9
84,5
75,8
54,5

Lin dB
118,7

0,0
0,0
0,0
83,3
75,5
84,4
87,0
99,1
99,0
117,4
110,2
106,7
107,5
101,2
102,5
101,9
98,1
96,8
94,8
92,2
89,4
92,6
89,7
89,0
88,5
86,3
78,3
83,3
75,3
54,2

dB (A)
106
118,2

AoE 8V4000L62 /1500/12,8:1/70/9078/omKat/500 250/

TVU 2010-09-10 / TA 733825e 733824e / TVU 2010-09-13 / 1/2TA 733828e 733827e

Lin dB
119,2

dB (A)
106,5
118,7

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TB 46202 f 50
OAGD - 26.05.2011

Technical Description
GB
3.7

Connections

Unless stated otherwise, the connecting flanges are to DIN 2501.

Nominal diameters and pressures are as follows:
Safety gas line *
Exhaust gas outlet (expansion joint)

DN65 / PN16
DN200 / PN6

Cooling water in- / outlet

DN100 / PN16

Mixture cooling water in- / outlet

DN50 / PN16

Lube oil flow and return: Tube connection to DIN 3861

d = 22

*) Dimension depending on gas pressure and gas quality

3.8

Paints, Dimensions and Weights of the Genset

Engine and Generator

Frame
Length
Width
Height
Genset (dry weight) 400 V
Genset (service weight)
For binding dimensions please refer to drawing.
Dimensions and weight may vary according to the alternator type (voltage rating)

RAL 9006
RAL 5002
4000
1850
2400
9500
9900

mm
mm
mm
kg
kg

Data are subject to change without notice in the interest of further development.

AoE 8V4000L62 /1500/12,8:1/70/9078/omKat/500 250/

TVU 2010-09-10 / TA 733825e 733824e / TVU 2010-09-13 / 1/2TA 733828e 733827e

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