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Research Article
Corrosion Behavior of the Stressed Sensitized Austenitic
Stainless Steels of High Nitrogen Content in Seawater
A. Almubarak,1 W. Abuhaimed,1 and A. Almazrouee2
1
2
Deptartment of Chemical Engineering, College of Technological Studies, P.O. Box 42325, 70654 Shuwaikh, Kuwait
Deptartment of Mechanical Production Technology, College of Technological Studies, P.O. Box 42325, 70654 Shuwaikh, Kuwait
1. Introduction
Austenitic stainless steels have been used successfully in many
applications in marine environment. Types 304 and 316L
are the most likely candidates for marine applications due
to their excellent corrosion resistance especially for pitting
and crevice. Therefore, they are found in excess in workboat propellers, pump components, valves, shaft components,
hull fittings, fasteners, and oceanographic instruments [1].
Type 316L stainless steels are considered to be the main
components in hydraulic control systems for the operation
of subsea oil recovery system. These alloys also are used
in instrument and chemical injection tubing in offshore oil
platform [24].
In many marine applications, the corrosion resistance
of the traditional types 304/316L stainless steels may not be
sufficient, particularly for more demanding applications such
as continuous immersion or exposure at elevated temperatures. It has been shown by the Welding Research Council
[5] that 300 series stainless steels, heavily sensitized by
furnace heat treatment, displayed intergranular corrosion in
Concentration (mg/L)
23,650
15,560
3,220
1,665
510
465
140
190
45,400
70
1.5
6
20
7
30
100
2. Experimental Program
2.1. Materials. A series of tests was carried out to evaluate five
types of austenitic stainless steels in seawater. The materials
studied were commercial austenitic stainless steels types 304,
316L, 304LN, 304NH, and 316NH. Types 304NH and 316NH
alloys, which have high nitrogen content, have been selected
to study the effect of nitrogen on the corrosion behavior.
Chemical compositions (wt%) for the steels are shown in
Table 2. Yield strength and ultimate tensile strength for the
stainless steel specimens at room temperature are shown in
Table 3. The specimens have been prepared with geometry
and dimensions shown in Figure 1.
2.2. Heat Treatment. Most stainless steel alloys used in
marine application equipment are solution annealed in the
as-received condition. In certain cases, the austenitic stainless
steels are subjected to welding or high temperature exposure
where temperature reaches up to 550 C such as that in heater
tubes. This temperature, with long time exposure, is enough
to create sensitization inside the grain boundaries. Therefore,
the specimens had been heat treated to simulate the effect of
welding and high temperature exposure. The sensitization
range is 450 C850 C and the most critical temperature is
650 C [14].
The austenitic stainless steel specimens were prepared by
different heat treatment conditions. First, all the specimens
were solution annealed at 1080 C for 1/2 hour and then water
was quenched before testing, since this is the normal asreceived condition. Second, the specimens were sensitized at
650 C for 2 hours and then allowing air cooled.
2.3. Apparatus Structure. An Apparatus has been designed
and installed especially for this research. The apparatus has
a beam of rectangular shape supported by two horizontal
beams as shown in Figure 2. A pull cylinder (Enerpac BRP106C) has been hung from the upper horizontal beam by a
hook. A tube was connected between the pull cylinder and
a hydraulic hand pump (Enerpac P-392) to exert a pressure
inside the cylinder. The immersed specimen in seawater was
subjected to a constant tensile stress of 240 MPa.
A stainless steels bucket was fixed and held by two bending steel bars from both sides. This situation allowed the
bucket to bear the high tensile stress by the pull cylinder.
The stainless steel specimen was tightened from one end, by
a strong stainless steel chain, to the bottom of the bucket. The
top-side end of specimen was connected, by a longer chain, to
304
316L
304LN
304NH
316NH
Mn
1.61
1.50
1.62
1.62
1.50
Si
0.30
0.47
0.40
0.40
0.48
Cr
18.22
16.90
18.40
18.41
16.94
Ni
8.40
11.00
8.45
8.44
12.01
Mo
0.20
2.35
0.00
0.24
1.40
S
0.01
0.01
0.02
0.02
0.02
P
0.03
0.03
0.03
0.03
0.04
N
0.01
0.01
0.16
0.52
0.64
YS
UTS
304
314
612
316L
248
524
304LN
368
690
304NH
424
746
Pull cylinder
316NH
482
840
SS chain
Bending steel bar
SS bucket
SS specimen
Seawater
Air pump
304
2.460
19.18
316L
1.601
24.96
304LN
1.422
23.20
304NH
0.661
34.80
316NH
0.428
40.76
(a)
(b)
Figure 4: (a) Austenitic stainless steel type 304 (80 m) showing a severe chloride stress corrosion cracking and several large pits. (b)
Austenitic stainless steel type 316L (80 m) showing a classical chloride stress corrosion cracking and small size pits.
1.2
SS 304LN
SS 316L
0.8
SS 304
0.6
0.4
0.2
0
0.2
0.4
0.6
10
100
Current density (A/cm2 )
1000
10000
SS 316NH
SS 304NH
0.8
0.6
0.4
0.2
0 Second current peak
0.2
0.4
0.6
10
100
1000
Current density (A/cm2 )
10000
Grain
(cathode)
534
,
(1)
4. Conclusion
It has been concluded that stressed sensitized austenitic
stainless steels of high nitrogen content, corroded at a much
slower rate, increased the pitting resistance and exhibited an
excellent resistance to stress corrosion cracking in seawater.
The electrochemical polarization curves showed an obvious
second current peak for the sensitized alloys which indicates
the existence of a second phase in the alloy structure and the
presence of an intergranular stress corrosion cracking. EPR
test provided a rapid and efficient non-destructive testing
method for showing passivity, degree of sensitization and
determining IGSCC for stainless steels in seawater.
The general experience in marine environment with
austenitic stainless steel equipment has showed a successful operation in seawater at moderates temperatures (i.e.,
<100 C). Austenitic stainless steel of high nitrogen content
can be more satisfactory for marine sectors and offshore
service such as heater tubes, ship building, and power
generation in marine tankers where equipment is exposed to
tensile stresses and elevated temperatures.
References
[1] K. A. Chandler, Marine and Offshore Corrosion, Butterworth,
London, UK, 1985.
7
[19] J. W. Simmons, Overview: high-nitrogen alloying stainless
steels, Material Science & Engineering, vol. 207, pp. 159169,
1996.
[20] R. F. A. Jargelius-Pettersson, Application of the pitting resistance equivalent concept to some highly alloyed austenitic
stainless steels, Corrosion, vol. 54, no. 2, pp. 162168, 1998.
[21] A. Almubarak, M. Belkharchouche, and A. Hussain, Stress corrosion cracking of sensitized austenitic stainless steels in Kuwait
petroleum refineries, Anti-Corrosion Methods and Materials,
vol. 57, no. 2, pp. 5864, 2010.
[22] M. Pozuelo, J. E. Wittig, J. A. Jimenez, and G. Frommeyer,
Enhanced mechanical properties of a novel high-nitrogen
Cr-Mn-Ni-Si austenitic stainless steel via TWIP/TRIP effects,
Metallurgical and Materials Transactions A, vol. 40, no. 8, pp.
18261834, 2009.
[23] R. W. Ross, New technology stainless steels and nickel alloys
for marine applications in the year 2000 and beyond, in Proceedings of Oceans 2000 MTS/IEEE Conference and Exhibition,
vol. 3, pp. 15971505, Piscataway, NJ, USA, 2000.
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