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2007-05-31
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Agfa Company Confidential
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Revision 1
2007-05-31
Page 3 of 3
Agfa Company Confidential
HEALTHCARE
Technical
Documentation
Classic E.O.S.
*1WACEX1*
1 piece WACEX MA1
Classic E.O.S. CL
Type 5270 / 105
as of SN 1138
Edition 6
R
.CD
_02
0
0
00
0_1
527
Technical
Documentation
HEALTHCARE
Global Services Organisation
Classic E.O.S.
*1WACEX1*
Classic E.O.S. CL
Type 5270 / 105
as of SN 1138
6. Edition
Ordering of documentation:
Phone:
Fax:
Phone:
Caution:
This system uses mains voltage. Please observe the pertinent safety instructions.
These instructions describe adjustments and routines which must only be
performed by qualified technical personnel.
Note:
Electrical repairs and connections must only be made by certified electricians.
Mechanical repairs and connections must only be made by certified technicians.
DR
02.C
00_
100
_
0
527
CE Declaration:
According to the medical directives the CE Declaration
(CE Conformity) becomes void if the product is modified without permission of the
manufacturer!
This applies to all parts, not only the safety devices!
0.
Order list
1.
Installation preparations
2.
3.
Installation / start-up
This documentation uses certain conventions (pictographs, styles) to help you find information
faster and easier.
Waiting time
Attention!
Required
tools
Info
Removal
Installation
4.
Hint
Operating instructions
Mechanical adjustment
5.
Theory of function
Required
spare part
6.
Required
time
7.
8.
9.
Accessories
10. Modifications
11. Technical standard modifications
Electrical adjustment
Calibration
Conventions
Activity
Type face
Example
Instruction,
Explanation
Switch on machine
Switch on machine
Mouse activities,
or Return key
<omni-cd.exe>
vips
12. Maintenance
13. Field Service Bulletins
14. Installation planning
DD+DIS441.04E
General Information
only downward
compatible
Edition 5
DD+DIS324.00D/E/F
TYPE 5270/100
SN 2200
TYPE 5270/100
SN 1001
only upward
compatible
Edition 6
DD+DIS301.03D/E/F
TYPE 5270/100
SN 4500
TYPE 5270/105
SN 1001
TYPE 5270/105
SN 1138
MEOS1201 - MEOS1401
Software versions:
CLLC1107
Techn. characteristics:
Techn. characteristics
- Current sensor
- Integrated repair routine
- Cross-flow fan 24V
IC7 8
M C3 5 M C36
ST74 ST76
ST 7 9
R475
IC79
IC8 8
Film O ut
ST75 ST78
ST 7 7
RS4
RS1 RS3
RS6
RS5 RS7
IC50
RS9
SI12
R485 RS24
RS22
R378
SI6
SI7
SI9
MC16
MC17
ST88
ST71 S T 7 2
ST5
MC24
MC23
D49
TY1
D2
+12MO T
+ 24V
IC65
BU1
BU4
ST 7 3
RS 2 1
IC7 8
ST74 ST76
R381
SI5
SI12
M C3 5 M C 3 6
ST 7 9
R475
R485
RS24
RS22
R378
R464 R46 5
ST87
SI3
XK1
BU6
SI8
D50
C64
C63
MC3
ST82
R379
SI1
BU10
ST8 6
BU7
D48
TY2
+24V2
Circ .
IR
MC13
MC2
MC20
MC34
R47 6 R38 0
ST15
SI10
M C2 2
ST6 7
IC51
IC6 3
ST81
RS23
RS8
SI11
RS2
12 V2
ST4 5
Fan1
C79
ST65
HeatF
ST62
RS 21
R464 R465
ST8 7
SI3
L11
BU9
F an2
SI2
ST54
ST6 4
Blowe
ST 7 3
ST82
R381
SI5
BU6
Supp ly
ST57
ST85
IC52
IC7 9
IC8 8
ST75 ST78
ST 7 7
RS4
RS1 RS3
RS6
RS5 RS7
RS9
R379
R381
RS8
SI11
RS2
Film O ut
RS23
SI10
SI6
SI7
SI1
SI5
SI3
BU10
ST86
XK1
BU7
BU6
C210
IC57
ST55
Control board:
Software version:
EOSUNIV1007
Techn. characteristics: - Must calibration
- Selection of application
De v Re pl
MC29
MC31
MC32
Clutch
MC28
MC27
R477
L11
MC4
D48
SI9
MC16
MC17
ST89 ST90
Su pp y
l
ST5 7
ST5
D50
BU9
12V2
ST45
+24V2
C64
C63
Fan2
SI2
ST85
ST62
Fan 1
M C2 2
ST6 7
ST71
ST 7 2 ST 7 3
MC13
MC2
MC20
MC34
ST54
ST65
D49
TY1
MC3
+ 24V
C79
ST6 4
IC50
MC24
MC23
Circ .
IC5 2
ST5 3
D2
IC65
BU1
BU4
IC51
ST8 8
IC63
R47 6 R38 0
RS 21
ST81
IC7 8
ST74 ST76
SI12
M C3 5 M C36
ST 7 9
RS24
R475 R485
ST8 2
RS22
R378
ST8 7
Brightne ss
Con trast
R464 R465
ST1 5
Film O ut
SI8
TY2
R410
C80
ST6 3
F8.5270.7890._
Drain
ST66
S1
IC79
IC8 8
ST75 ST78
ST 7 7
RS4
RS1 RS3
RS6
RS5 RS7
RS9
RS23
R379
R381
RS8
SI11
RS2
SI10
SI6
SI7
SI1
SI5
SI3
BU10
ST8 6
XK1
BU7
BU6
f uj 0 79 0 3E . c dr
RS23
R379
SI1
XK1
BU7
ST9 0
+12 MO T
SI7
BU10
R477 MC4
R410
C80
ST63
F8.5270.7950._
Drain
ST89
ST5 3
IR
RS22
R37 8
SI6
ST71 S T 7 2
MC32
Clutch
MC28
MC27
BU4
R47 6 R38 0
ST1 5
SI10
ST8 8
MC31
Dev Re pl
MC29
ST66
S1
BU1
IC5 1
IC6 3
ST81
RS8
SI11
D2
C2 10
IC5 7
ST55
ST5
MC24
MC23
D49
+24V
IC65
Heat F
RS24
IC5 0
RS 2 1
ST86
SI8
D50
TY1
MC3
Blowe
RS5 RS7
RS9
SI9
MC16
MC17
C64
C63
Circ .
HeatD
RS6
RS2
M C22
R S 19
Bright ness
C ont rast
RS1 RS3
MC13
MC2
MC20
MC34
C79
ST6 7
RS20
R475 R485
RS4
Fan1
ST65
R37 7
ST7 9
ST75 ST78 S T 7 7
D48
TY2
+ 24V2
Fan2
ST62
ST54
f uj 0 79 0 3E .c d r
SI12
M C 3 5 M C3 6
R377
ST74 ST76
IC7 9
12V2
ST45
Dra n
i
SI2
ST8 5
ST6 4
RS20
IC7 8
R464 R465
IC88
L11
MC4
BU9
Supply
ST57
F8.5270.7750._
ST90
HeatD
+12MOT
ST7 3
ST8 2
ST8 7
F ilm O ut
R47 7
R41 0
C80
ST6 3
ST89
IC52
R4 7 6 R3 8 0
ST1 5
MC32
Clutch
MC28
MC27
ST5 3
- Current sensor
- Integrated repair routines
- Selection of applications
- Water circulation pump
becomes optional
- Level sensor for fixer tank 2
- Cross-flow fan 230V
R S 19
ST71 S T 7 2
MC31
Dev Repl
MC29
ST66
BU4
RS20
ST8 8
C2 10
IC57
ST55
S1
D49
BU1
IR
D2
Brightn ess
Contrast
ST5
MC24
MC23
TY1
+24V
IC6 5
IC5 1
IC63
ST8 1
Steuerkarten:
SI8
D50
C64
C63
MC3
f u j 07 9 03 E . cd r
SI9
MC16
MC17
TY2
+ 24V2
Circ .
+12MOT
M C22
Blo we
MC13
MC2
MC20
MC34
He atD
IC5 0
ST 6 7
HeatF
Fan1
C79
ST6 5
IR
12 V2
ST45
Fan2
ST62
ST54
ST64
Blowe
D48
L11
MC4
BU9
Dr ain
SI2
ST85
IC5 2
Heat D
Supply
ST57
F8.5270.7750._
ST90
HeatF
R47 7
R41 0
C80
ST63
ST89
RS20
MC32
Clutc h
MC28
MC27
ST53
Brightness
Contrast
MC31
Dev Repl
MC29
ST66
S1
f u 0j 7 90 3 E . cd r
C2 10
IC57
ST5 5
R S1 9
Control board:
R377
As of CEOS1714:
- Must calibration
- Selection of application
R S1 9
CEOS1117 - CEOS1801
R 377
Software versions:
5270_10000_003-e.cdr
Edition 6, Revision 1
Agfa Company Confidential
Chapter 0 / I
Classic E.O.S.
Classic E.O.S. CL
Type 5270/105, from SN1138
NOTE:
Daily updated order lists are available in MedNet.
DD+DIS301.03E
Edition
Contents
Revision
of document
Approval Date
DD+DIS302.03E
Chapter 12:
Maintenance Instructions, Edition 6
2004-03-12
DD+DIS303.03E
Chapter 14:
Installation Planning, Edition 6
2004-02-05
DD+DIS022.05M
Chapter 08:
Spare Parts List
2007-11-28
DD+DIS060.03E
Chapter 08:
Spare Parts List, Thoramat Docking Unit
2006-12-08
*IntraNet:
*ExtraNet:
http://docs.agfanet/mednetcso-library
http://extranet.agfa.com/bu/mi/mednet/mednetcso.nsf
* to request an account to the MedNet GSO Library go to:
http://intra.agfanet/bu/mi/mednethelp.nsf/EN/gettingaccess.htm
Inquiries:
NOTE:
Verify latest level and completeness of your Service Manual by means of this checklist
for completeness.
Only the document numbers listed here are valid. Discard documents with different
numbers if necessary.
Chapter
Revision
of document
Approval date
Pages
Order list
Checklist for completeness
List of Service Bulletins
2007-11-28
0/1-4
DD+DIS301.03E
2004-03-12
DD+DIS301.03E
2004-03-12
DD+DIS301.03E
2004-03-12
DD+DIS301.03E
2004-03-12
DD+DIS301.03E
2004-03-12
6.1
DD+DIS301.03E
2004-03-12
6.2
DD+DIS301.03E
2004-03-12
6.3
DD+DIS301.03E
2004-03-12
6.4
DD+DIS301.03E
2004-03-12
6.4/I, 6.4/1
6.5
DD+DIS301.03E
2004-03-12
6.6
DD+DIS301.03E
2004-03-12
6.7
DD+DIS131.05E
2005-05-03
6.7/I,
6.7/1 6.7/2,
6.7/3
DD+DIS301.03E
F1.5272.7005.0
Overview Control Board PCB1
2004-03-12
7/I, 7/1-13
Sh. 1-1 (A1)
(A3)
DD+DIS022.05M
DD+DIS060.03M
4
3
2007-11-28
2006-12-08
8/1 - 8/76
8/1 8/22
DD+DIS301.03E
DD+DIS309.00E
2004-03-12
9/I
Cover sheet, 9/I, 9/1 9/8
10
11
DD+DIS441.04E
2004-12-22
11/I, 11/1
2007-11-28
Chapter 0 / 2
Chapter
Revision
of document
Approval date
Pages
12
DD+DIS302.03E
2004-03-12
Cover sheet
12/I, 12/1 - 12/25
Checklist 1-3
n.a.
2004-05-07
2004-08-04
2004-08-31
2004-08-31
2004-07-06
2005-07-06
2007-01-29
2007-10-23
13/1-5
13/1-4
13/1-/3
13/1-/2
13/1-/2
13/1-/3
13/1-/3
13/1-/15
13
SB 01
SB 02
SB 03
SB 04
SB 05
SB 06
SB 07
SB 08
DD+DIS157.04E
DD+DIS249.04E
DD+DIS277.04E
DD+DIS288.04E
DD+DIS214.04E
DD+DIS184.05E
DD+DIS009.07E
DD+DIS223.07E
14
DD+DIS303.03E
2004-02-05
Cover sheet
14/I-II, 14/1 14/41
15
DD+DIS301.03E
2004-03-12
2007-11-28
Chapter 0 / 3
Document number
Contents
Revision
of document
SB 01
DD+DIS157.04E
SB 02
DD+DIS249.04E
SB 03
DD+DIS277.04E
SB 04
DD+DIS288.04E
Introduction of Anti-Algae-Unit
Type: 5279/100
SB 05
DD+DIS214.04E
SB 06
DD+DIS184.05E
Service 574:
IR heater in dryer defective due to measuring
error caused by wrong cable positioning at the
Current Sensor Board PCB2.
SB 07
DD+DIS009.07E
SB 08
DD+DIS223.07E
Document number
Contents
Revision
of document
--
--
--
--
2007-11-28
Chapter 0 / 4
Preinstallation
Section 1
contains all important preinstallation data for the machine:
Inspection of the packing material for transport damage and complete
shipment
Make sure to study this section and before starting the installation check if all
preparations have been made as specified.
Section 1
Installation Preparations
DD+DIS301.03E
Chapter 1
Contents
1
Safety ......................................................................... 1
2.1
2.2
2.3
Transport check....................................................................... 3
2.4
2.5
2.6
2.6.1
2.6.2
2.7
Unpacking ................................................................................ 7
2.8
2.9
3.1
3.2
4.1
4.2
5.1
Safety...................................................................................... 12
5.2
5.3
Electromagnetic compatibility.............................................. 12
5.4
Edition 6, Revision 0
Agfa Group Confidential
Chapter 1 / I
Installation Preparations
DD+DIS301.03E
Safety
General safety instructions
The machine must only be used as described in the operating instructions.
Any other use may result in damage to the machine or may affect the
machine function with the consequence that the machine can no longer be
used as intended, and therefore presents a risk for patients, user, and
environment.
The machine must only be operated by qualified personnel trained on the
machine.
Ensure that only trained personnel have access to the machine.
Ensure that the machine can always be supervised and that any tampering
is prevented.
Repairs or modifications on the machine must only be performed by trained
service personnel authorized by Agfa.
In case of visible damage on the machine housing the machine must not be
operated or used, and must immediately be disconnected from the mains.
Built-in or external safety devices must not be circumvented or disabled.
Disconnect the machine from the mains before starting any maintenance.
If a mains connection is absolutely required these maintenance routines
must only be made by specially trained personnel.
Like all technical devices, this machine must be operated, cared for and
serviced correctly as described in the documentation provided with the
machine.
If the machine is not operated correctly, or if it is not serviced correctly,
Agfa will not be liable for any resulting disturbances, damage or injuries.
When installing the machine make sure that either the mains plug or an allcable disconnecting device is provided in the internal installation close to
the machine and is easily accessible.
If the machine is connected with other components or assemblies, Agfa will
guarantee safety only for combinations which are approved by Agfa.
In case of conspicuous smoke or noises, immediately disconnect the
machine from the mains.
Special instructions for the handling of chemicals
When handling chemicals, always observe the applying safety and
environmental regulations, as well as the operating and warning
instructions pertaining to these chemicals.
Wear stipulated protective clothing and safety goggles.
When disposing of chemicals and waste water, you must comply with the
local regulations concerning waste water and environmental protection.
If photo-chemicals get in your eyes, proceed exactly according to the
warning instructions and/or the instructions published by the manufacturers
of the chemicals. If required, immediately rinse your eyes with cold water.
Afterwards see the doctor immediately.
Avoid inhaling of chemical fumes. Make sure that there is sufficient
ventilation at the installation site of the machine, i.e. an air exchange that is
Edition 6, Revision 0
Agfa Group Confidential
Chapter 1 / 1
Installation Preparations
DD+DIS301.03E
Chapter 1 / 2
Edition 6, Revision 0
Agfa Group Confidential
Installation Preparations
DD+DIS301.03E
Installation Preparations
2.1
Machine transport
The freight forwarder transports the machine up to the final installation site.
The responsible technician should be present during delivery.
2.2
2.3
Transport check
Check the packing material for visible transport damage:
2.4
dented edges
damaged box
torn fixing elements (metal straps, screws)
Figure 1
Edition 6, Revision 0
Agfa Group Confidential
Chapter 1 / 3
Installation Preparations
DD+DIS301.03E
5270_10001_002.cdr
TX
RE
CO
VE
RY
,
,
AS
LL
DA
IN
C.
Figure 2
.
#
O
F
T.
PA
M
ED
IA
.
.S
U
PR
O
DU
CT
3
61
68
40
Model/Modell L-65
R
INDICATOR
INDIKATOR
M
AI
N
FR
AN
KF
UR
T
ED
RT
PO
IM
G
M
BH
,
H
RC
U
KO
NE
X
RT
IE
RT
PO
IM
5270_10001_003.cdr
Figure 3
2.5
Transport path
The film processor must fit through all doors and hallways on its transport path
to the installation site.
Chapter 1 / 4
with pallet
Edition 6, Revision 0
Agfa Group Confidential
Installation Preparations
DD+DIS301.03E
2.6
2.6.1
The required floor space for the film processor (with feed table, chute and the
required clearance on the left) is 1260 x 860 mm (50.03 x 33.88 inch).
The free space indicated in the illustration must be guaranteed for repair and
maintenance, otherwise the time required for service will increase.
Optimum dimensions:
We recommend to plan on this free space.
2340 (92.19)
Minimum dimensions:
Do not go below this minimum space.
310
(12.21)
5270_10001_004.cdr
Figure 4
(A) Operation side
Dimensions in mm (inch)
Edition 6, Revision 0
Agfa Group Confidential
Chapter 1 / 5
Installation Preparations
2.6.2
DD+DIS301.03E
The required floor space for the film processor in combination with the Laser
Imager LR3300 (with feed table, chute and the required clearance on the left)
is 1700 x 860 mm (66.98 x 33.88 inch). In case of an installation of the Laser
Imager LR3300 or another daylight system observe the installation
documentation enclosed with the machine.
The free space indicated in the illustration must be guaranteed for repair and
maintenance, otherwise the time required for service will increase.
Optimum dimensions:
We recommend to plan on this free space.
Minimum dimensions:
Do not go below this minimum space.
2710 (106.77)
1910 (75.25)
1710 (67.37)
860 (33.88)
600
(23.64)
400
(15.76)
600
(23.64)
1700 (66.98)
40 (1.57)
740 (29.15)
740 (29.15)
2120 (83.52)
3120 (122.92)
380
(14.97)
400
(15.76)
LR3300
1000 (39.4)
5270_10001_005.cdr
300
(11.82)
700 (27.58)
600 (23.64)
Figure 5
(A) Operation side
Dimensions in mm (inch)
Chapter 1 / 6
Edition 6, Revision 0
Agfa Group Confidential
Installation Preparations
DD+DIS301.03E
2.7
Unpacking
For unpacking follow the illustrated instructions attached to the outside of the
packing box and enclosed inside the box.
Required tools:
Knife, scissors, or side cutting pliers to cut the straps
Phillips screwdriver size 2
Wrench size 10 mm
Wrench size 13 mm
Wrench size 17 mm
Screwdriver 10 mm
The forwarder will take back
the packing material and
dispose of it in compliance with
the local regulations.
527001vh.cdr
Figure 6
Check the SHOCKWATCH
indicator (A) inside the
machine.
IN
C
A
T
R
E
C
O
,
S
A
V
E
R
Y,
LL
A
D
.
X
#
O
F
.
AT
P
M
E
D
IA
.
.S
U
P
R
O
D
U
C
T
3
1
86
6
40
Model/Modell L-65
R
INDICATOR
INDIKATOR
M
A
IN
O
P
IM
A
N
K
F
Y
B
U
R
T
D
TE
R
T
R
M
B
H
,
FR
O
P
IM
K
O
C
R
U
D
N
E
X
T
R
IE
H
5270_10001_006.cdr
Figure 7
Note all detected damage in the installation report!
In case of a damaged machine make sure to keep the packing material for
proof (transport insurance)! Send the damage report to the insurance
company.
Edition 6, Revision 0
Agfa Group Confidential
Chapter 1 / 7
Installation Preparations
2.8
DD+DIS301.03E
Thi sdevi ce c
o m
pl ies wi h
t Par t 15 of theFC C Rul es.
Operat io ni ssubj ect t ot hef ol o
l wi ng tw ocond ti o
i ns:
(1) this device m
a ynot cau sehar mful i nter f ere nce,
and (2 )thi sde vice must a ccept any n
i t erfer ence
recev
i ed, n
i clu dn
ign
i t er ference tha t m
ay cause
undesi re doper at o
i n.
Thi sdevi ce c
o mpl ies wi th Part 15 of t heFC C Rul es.
O peratio ni ssubj ect tot hef ol lowi ng tw ocond ti o
i ns:
( 1)t his device ma ynot cau seharm ful i nter f ee
r nce,
and (2 ) h
t i sde vice must a ccept any n
i t erf er ence
r eceived, n
i clu ding n
i ter ference h
t a t may cause
undesi re doperat ion.
527
301zy
.c
dr
527
301zy
. d
cr
F UJ F
I IL M F P M 3 800 AD
11 1
. 999
10 09
10 09
F UJ F
I L
I MF P M3 800 AD
11 1
. 999
Type
Type 5273/105
5270/105
Type 5270/100
5270_10001_001.cdr
Figure 8
Explanation of the type label:
F-Nr. xxxx:
Date: MM.JJJJ:
Compare the information at "TYPE" and "F-Nr." on the type label with the
bill of lading.
Compare the rated voltage with the power supply at the installation site.
2.9
Chapter 1 / 8
Edition 6, Revision 0
Agfa Group Confidential
Installation Preparations
DD+DIS301.03E
Technical Data
3.1
Electrical data
This is a summary of the technical data which serve to inspect the installation
site. For further technical, electrical, and climatic data and information
regarding the ambient conditions refer to Chapter 14.
Mains voltage connection
Power consumption:
Standby
(room temperature ~ 20 C)
Fuse protection
15 A / 16 A
< 3.5 mA
Main switch
Safety rules
3.2
Light-tightness
Acoustic test
ISO 7779 (airborne noise)
during standby
during film cycle
Edition 6, Revision 0
Agfa Group Confidential
max. 35 dB (A)
max. 48 dB (A)
Chapter 1 / 9
Installation Preparations
DD+DIS301.03E
Heat emission
Film cycle
(max.)
into the
connected
exhaust
total
Exhaust
connection
Floor conditions
Floor load
50 N / cm (7.75 N / in)
Cleaning sink
Chapter 1 / 10
70 cm (27.56 inch)
40 cm (15.75 inch)
20 cm (7.87 inch)
Edition 6, Revision 0
Agfa Group Confidential
Installation Preparations
DD+DIS301.03E
4.1
Dimensions
Length mm
(inch)
Width mm (inch)
Height mm
(inch)
800 (31.52)
1460 (57.52)
without packing
material
(with feed table
and chute)
710 (27.97)
1130 (44.52)
1270 (50.03)
Weight
4.2
200 (441)
135 (297)
165 (364)
Dimensions
Length mm
(inch)
Width mm (inch)
Height mm
(inch)
800 (31.52)
1460 (57.52)
710 (27.97)
1130 (44.52)
Weight
200 (441)
135 (297)
165 (364)
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Agfa Group Confidential
Chapter 1 / 11
Installation Preparations
DD+DIS301.03E
5.1
Safety
Europe
EN 60950 / A11 1997 "Safety of Information Technology Equipment"
(identical with IEC 950: 1992 and VDE 0805/ 11. 97)
USA
UL 1950 3. July 1995 "Safety of Information Technology Equipment,
Including Electrical Business Equipment"
Canada
CSA 22.2 No. 950 - 95 "Safety of Information Technology Equipment,
Including Electrical Business Equipment
5.2
5.3
Electromagnetic compatibility
EMVG and EG Regulation 89 / 336 / EEC
EN 50082-1: 1997
EN 61000-3-2 Limit Values for Harmonic Emissions
EN 61000-3-3 Limit Values for Flicker
Chapter 1 / 12
Edition 6, Revision 0
Agfa Group Confidential
Installation Preparations
DD+DIS301.03E
5.4
93/42 EEC
UL Approbation
E 477 50 (M)
C-UL Approbation
E 477 50 (M)
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Agfa Group Confidential
Chapter 1 / 13
Section 2
describes the controls and the connectors of the machine:
Section 2
DD+DIS301.03E
Chapter 2
Contents
1
Switches..................................................................... 2
2.1
2.2
Safety switches........................................................................ 3
Installation Connections........................................... 4
3.1
3.2
3.2.1
3.2.2
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Chapter 2 / I
DD+DIS301.03E
Control panel
Classic E.O.S. Type 5270/100
5270_10002_003.cdr
Figure 1
(A)
LCD
Display window consisting of 2 lines with 16 characters each.
Back key
Press this key to exit a dialog or a menu. If you press this key in an
input window any modifications made in this window will be canceled
and reset to the initial values.
Selection / Scroll keys
Use these keys to scroll through the options in the menus or to
change values in input windows.
Enter / Confirmation key
Use this key to show the options in a menu or to confirm a dialog. A
confirmed dialog opens the corresponding input window. Entered
data is confirmed and accepted.
Edition 6, Revision 0
Agfa Group Confidential
Chapter 2 / 1
DD+DIS301.03E
Switches
2.1
Machine switches
A
ST66
ST89
S1
IC52
ST53
C
5270_10002_001.cdr
Figure 2
Chapter 2 / 2
(A)
(B)
(C)
(D)
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Agfa Group Confidential
DD+DIS301.03E
2.2
Safety switches
A
B
5273_10002_006.CDR
Figure 3
(A)
(B)
The machine has two safety switches, which interrupt the circuit when the
dryer is opened or the machine cover is removed.
Even with interrupted safety switches 0SW2 (A) and/or 0SW3 (B), and
the main switch 0SW1 in off position, there is still voltage applied on
the following components as long as the power cord is plugged in:
Ground fault interrupter 0FI
Mains switch 0SW1
Edition 6, Revision 0
Agfa Group Confidential
Chapter 2 / 3
DD+DIS301.03E
Installation Connections
3.1
C
B
H
5273_10002_004.cdr
Figure 4
Chapter 2 / 4
(A)
Exhaust connection
(B)
(C)
(D)
(E)
(F)
(G)
(H)
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
3.2
3.2.1
WAT
FIX2 FIX1
DEV
A E
Figure 5
(A)
Exhaust connection
(B)
(C)
(D)
(E)
(F)
(G)
(H)
(I)
Edition 6, Revision 0
Agfa Group Confidential
F
5270_10002_002.cdr
Chapter 2 / 5
DD+DIS301.03E
WAT
FIX2 FIX1
DEV
A E
Figure 6
Chapter 2 / 6
(A)
Exhaust connection
(B)
(C)
(D)
(E)
(F)
(G)
(H)
(I)
F
5270_10002_004.CDR
Edition 6, Revision 0
Agfa Group Confidential
Section 3
describes the exact routines necessary to start the machine operation.
Before putting the machine in operation you should be familiar with
the information of section 2 (controls and connectors).
Section 3
DD+DIS301.03E
Chapter 3
Contents
1
Installation ................................................................. 3
3.1
3.2
5.1
5.1.1
5.1.2
5.2
5.2.1
5.2.2
6.1
Installation diagram............................................................... 10
6.2
6.2.1
6.2.2
6.3
6.3.1
6.3.2
6.4
6.4.1
6.4.2
6.4.3
6.4.4
6.4.5
6.5
6.5.1
6.5.2
6.5.3
Edition 6, Revision 0
Agfa Group Confidential
Chapter 3 / I
7.1
Replenisher tanks.................................................................. 25
7.1.1
7.1.2
7.2
Mixer ....................................................................................... 26
7.2.1
7.2.2
7.3
7.3.1
7.3.2
Starting Operation................................................... 29
9.1
9.2
9.3
9.4
9.4.1
9.4.2
9.5
9.6
9.7
9.8
BASEINIT................................................................................ 38
9.8.1
9.8.2
9.9
9.9.1
9.9.2
9.9.3
9.9.4
9.9.5
9.9.6
9.9.7
9.9.8
9.9.9
9.9.10
9.9.11
9.9.12
9.9.13
9.9.14
Chapter 3 / II
DD+DIS301.03E
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
Edition 6, Revision 0
Agfa Group Confidential
Chapter 3 / 1
DD+DIS301.03E
4
5270_10003_016.cdr
Figure 1
15 cm (5.91 inch)
5270_10003_001.cdr
Figure 2
Chapter 3 / 2
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
Installation
Wrench ( 17 mm)
3.1
30 mm
1.18 inch
Figure 3
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Agfa Group Confidential
Chapter 3 / 3
3.2
DD+DIS301.03E
Chapter 3 / 4
5273_10003_007.cdr
Figure 4
(A/B)
(C)
(1)
(2)
(3)
(4)
Spirit level
Film transport direction
Developer rack
Fixer rack1
Fixer rack2
Water rack
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
B
A
Figure 5
Edition 6, Revision 0
Agfa Group Confidential
Chapter 3 / 5
DD+DIS301.03E
5.1
Machine in the daylight, film feed in the darkroom, light seal at the
darkroom feed table
5.1.1
Daylight
4
6
3
1
min. 1120 (44.1)
Film feed
Film output (wire chute)
A 60 chamfer must be provided
on the wall opening
Wall
Wall base
Light seal
(foam rubber by the meter)
Order no. CM+0000014259
2
5
527214nm.cdr
50 (1.97)
TYPE 5270/100
Figure 6
Wall
Wall base
Wall opening
Dimensions in mm (inch)
min. 580 (22.8)
max. 680 (26.8)
Wall opening:
50 (1.97)
2
527014jm.cdr
Figure 7
Dimensions in mm (inch)
Chapter 3 / 6
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
Installation with light tight wall
Film feed
A 60 chamfer must be provided
on the wall opening.
Wall
Light tight wall
Film output (wire chute)
Wall base
Light seal
(foam rubber by the meter)
Order no. CM+0000014259
TYPE 5270/100
Darkroom Daylight
3
4
1
5.1.2
7
6
527014pm.cdr
Figure 8
Dimensions in mm (inch)
Wall opening
50 (1.97)
1550 (61.0)
Wall
Wall overlap
Wooden board, 20 mm
(0.79 inch), with opening
Figure 9
Dimensions in mm (inch)
See Chapter 3, Section 5.2.2 Light tight wall
Edition 6, Revision 0
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Chapter 3 / 7
DD+DIS301.03E
5.2
Machine in the darkroom, film exit in the daylight, light seal at the
dryer with light tight wall
5.2.1
Darkroom
Daylight
2
3
1
min. 1120 (44.1)
max. 1500 (59.1)
TYPE 5270/100
6
7
527014rm.cdr
Figure 10
Dimensions in mm (inch)
Wall opening
50 (1.97)
1550 (61.0)
Wall
Wall overlap / light tight wall
overlapping by at least 50 mm
(1.97 inch) on all sides
Wooden board, 20 mm
(0.79 inch), with opening
Figure 11
Dimensions in mm (inch)
See Chapter 3, Section 5.2.2 Light tight wall
Chapter 3 / 8
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DD+DIS301.03E
5.2.2
5273_10003_004.cdr
TYPE 5270/100
Dimensions in mm (inch)
Figure 12
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Agfa Group Confidential
Chapter 3 / 9
DD+DIS301.03E
6.1
Installation diagram
8
WAT FIX 2
FIX 1
DEV
7
DEV
B
E
4
FIX
C
H
FIX
DEV
5273_100003_018.cdr
Figure 13
(D)
(1)
(E)
Mixer
Fixer replenishment pump
(3)
Developer replenishment
pump
(C)
(4)
(B)
(5)
(G)
(6)
(F)
(7)
Overflow tray
(H)
(8)
The connections of supply and disposal hoses may be at the bottom (through
the floor) or in the front (through the front panel only for Type 5270/100).
Chapter 3 / 10
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
6.2
6.2.1
WAT
FIX2 FIX1
DEV
A E
F
5273_10002_005.CDR
Figure 14
(A)
Exhaust connection
(B)
(C)
(D)
(E)
(F)
(G)
(H)
(I)
Edition 6, Revision 0
Agfa Group Confidential
Chapter 3 / 11
6.2.2
DD+DIS301.03E
WAT
FIX2 FIX1
DEV
A E
F
5270_10002_004.CDR
Figure 15
Chapter 3 / 12
(A)
Exhaust connection
(B)
(C)
(D)
(E)
(F)
(G)
(H)
(I)
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
6.3
6.3.1
= developer
= fixer
WAT
OVERFLOW
= water
= safety overflow
6.3.2
Color
Fixer
blue (FIX)
red (DEV)
Dimensions
(mm / inch)
10x3 / 0.39x0.12
fiber-reinforced
10x3 / 0.39x0.12
fiber-reinforced
Order number
CM+0000064082
CM+0000064083
Color
Dimensions
(mm / inch)
red (DEV) 19x4 / 0.75x0.16
fiber-reinforced
blue (FIX) 19x4 / 0.75x0.16
fiber-reinforced
transparent 19x4 / 0.75x0.16
fiber-reinforced
(WAT)
Order number
CM+0000064133
CM+0000064134
CM+0000007620
The accessory box includes an approx. 50 cm (19.69 inch) long PAP hose for
the exhaust connection.
The PAP hose ( 100 mm / 3.94 inch) can be ordered by the meter:
Order number CM+0000064117
Edition 6, Revision 0
Agfa Group Confidential
Chapter 3 / 13
DD+DIS301.03E
6.4
6.4.1
6.4.2
Figure 16
(A)
Exhaust connection
(B)
(C)
(D)
(E)
(F)
Developer supply
(G)
Fixer 2 supply
(H)
Water supply
5273_10002_004.cdr
Figure 17
Chapter 3 / 14
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
6.4.3
The machine internal exhaust must always be guided out of the machine.
-
Max. length of the exhaust hose: 5 m (196.85 inch) (if this length is
exceeded install an additional fan!)
Exhaust
volume:
min. 50 m/h
max. 100 m/h
G
B
5273_10003_022.CDR
Figure 18
(A)
(B)
(C)
Exhaust duct
Crossover
Flexible exhaust hose inside
(D)
(E)
(F)
(G)
Break out the recess for the exhaust connection (Figure 17).
Screw the exhaust connection stub (D) to the front panel using the
3 Phillips screws included in the accessory box.
Loosen the mounting screw (G) located between the exhaust duct (A) and
frame (E).
Push the crossover section (B) onto the exhaust duct.
Mount both ducts on the frame with mounting screw (G).
Push the exhaust hose (C) onto the exhaust connection stub (D)
integrated inside the front panel.
Push exhaust hose (F) on the exhaust connection stub (D) and connect it
to the room exhaust.
Edition 6, Revision 0
Agfa Group Confidential
Chapter 3 / 15
DD+DIS301.03E
Only use fiber-reinforced PVC hoses 10x3 mm (0.39x0.12 inch) for the
external hose connections (outside the machine)!
Position the hoses without kinks!
Installing the developer / fixer supply:
2
1
7
8
9
6
G
7
10
A
527003OM.CDR
Figure 19
(F)
(G)
POS
1
2
3
4
5
6
7
8
9
10
Chapter 3 / 16
Developer (DEV)
Fixer (FIX)
(A)
Supply direction
Designation
PVC hose
9x1.5 mm (0.35x0.06 inch)
Hose positioning /
reinforcement bend-protection
Hose clamp
Hose connection stub
Threaded bush
Rubber elbow
10 mm (0.39 inch)
Hose clamp
Pipe stub
10x1 mm (0.39x0.04 inch)
PVC hose
10x3 mm (0.39x0.12 inch)
fiber-reinforced
Developer: red,
Fixer: blue
Hose clamp
Configuration
Pre-installed in the machine
Not included in shipment, can be
ordered, CM+7946064580
Pre-installed in the machine
Included in the accessory box
Not included in shipment, can be
ordered, CM+9511017970
Not included in shipment, can be
ordered, CM+7037200210
Not included in shipment, can be
ordered, CM+9511017920
Not included in the shipment, can
be ordered,
CM+0000064082
CM+0000064083
Not included in shipment, can be
ordered, CM+9037200230
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
H
2
527003PM.CDR
Figure 20
POS
1
Designation
Safety pressure hose
Configuration
Pre-installed
Included in the
accessory box
Position the water pressure hose through the front panel (H).
Connect the union nut (A) on the
water pressure hose together with
the dirt filter (B).
Tighten the union nut (A) with a
pipe wrench (tightness!).
Connect the safety pressure hose
with the water supply.
5273_10003_005.cdr
Figure 21
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Agfa Group Confidential
Chapter 3 / 17
DD+DIS301.03E
Only use fiber-reinforced PVC hoses 19x4 mm (0.75x0.16 inch) for the
external hose connections (outside the machine)!
Position the hoses without kinks!
2
3
4
6
5
5
5
7
B
527003QM.CDR
Figure 22
(A)
(B)
(C)
Drain direction
Developer drain / overflow
Fixer drain / overflow
(D)
(E)
Pos Designation
1
PVC hose 19x2.5 mm
(0.75x0.10 inch) transparent
2
Hose clamp
3
Hose connection stub
20 mm (0.79 inch)
4
Threaded bush
5
Hose clamp
6
Rubber elbow
Pipe stub
20 mm (0.79 inch)
8
PVC hose,
Developer (red, fiber-reinforced):
19x4 mm (0.75x0.16 inch)
Fixer (blue, fiber-reinforced):
19x4 mm (0.75x0.16 inch)
CM+0000064134
Water (transparent, fiber-reinforced):
19x4 mm (0.75x0.16 inch)
CM+0000007620
Combine the hoses of the safety overflow (OVERFLOW) and water (WAT)
with a Y piece and connect them with one drain hose, if this is permitted by
the local regulations. Install the drain hose to the floor drain.
Chapter 3 / 18
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Agfa Group Confidential
DD+DIS301.03E
6.5
6.5.1
min. 50 m/h
max. 100 m/h
Exhaust duct
Crossover
Flexible exhaust hose inside
On-site exhaust pipe
Exhaust connection stub
Hose clamp
Floor
(core hole for exhaust
connection:
114 mm (4.49 inch))
A
B
max. 5 m
max. 196.9 inch
527003KM.CDR
Figure 23
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Agfa Group Confidential
Chapter 3 / 19
DD+DIS301.03E
S
B
527003CJ.CDR
Figure 24
Figure 25
Chapter 3 / 20
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
6.5.2
TYPE 5270/100
TYPE 5270/105
4
9
4
10
5270_10003_016.CDR
4
10
Figure 26
POS
1
3
4
10
9
Edition 6, Revision 0
Agfa Group Confidential
Designation
PVC hose
9x1.5 mm (0.35x0.06 inch)
Hose clamp
Hose connection stub
Hose clamp
PVC hose
10x3 mm (0.39x0.12 inch)
fiber-reinforced
Developer: red
Fixer: blue
Safety pressure hose
5270_10014_011.CDR
Figure 27
Configuration
Pre-installed in the machine
Chapter 3 / 21
DD+DIS301.03E
If necessary shorten the internal supply hoses and insert the hose
connection again.
Connect the fiber-reinforced (external) PVC hoses with the hose
connection of the internal supply hoses.
Position the hoses together through the opening in the bottom to the mixer
or to the individual tanks.
Chapter 3 / 22
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
Install the water pressure hose
5273_10003_005.cdr
Figure 28
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Agfa Group Confidential
Chapter 3 / 23
DD+DIS301.03E
WAT
FIX2
FIX1
DEV
1
2
3
8
5270_10003_017.CDR
Figure 29
Pos Designation
Configuration
Hose clamp
Hose clamp
PVC hose,
can be ordered
CM+0000064133
CM+0000064134
CM+0000007620
Shorten the internal disposal hoses if necessary and insert the hose
connection stub (3) again.
Connect the fiber-reinforced (external) PVC hoses with the hose connection
stub (3) of the internal disposal hoses.
Position the developer / fixer disposal hoses together through the opening
in the bottom to the central disposal site.
Combine the hoses of the safety overflow (OVERFLOW) and water (WAT)
with a Y piece and connect them with one drain hose, if this is permitted by
the local regulations. Install the drain hose to the floor drain.
Chapter 3 / 24
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
7.1
Replenisher tanks
MC31
MC32
L11
MC4
C80
ST64
IC51
ST88
IC63
ST87
ST4
ST88
BU4
R476 R380
R475 R485
IC79
SI12
MC35 MC36
RS4
RS1 RS3
IC88
RS6
RS5 RS7
RS9
SI11
ST86
RS22
R378
RS23
R379
R381
RS8
RS2
Film Out
RS24
RS20
IC78
R464 R465
Brightness
Contrast
ST15
TY1
RS21
ST81
ST82
MC3
C79
ST65
ST53
IC50
MC13
MC2
MC20
MC34
IR
IC52
MC24
MC23
MC22
RS 19
ST62
ST54
S1
ST68 ST69
C64
C63
ST45
SI2
ST85
ST5
R377
ST89 ST90
ST66
BU9
ST57
HeatF
ST63
SI8
TY2
Blowe
MC28
MC27
SI9
MC16
MC17
MC29
+12MOT
C210
IC57
ST55
ST78 ST77
SI10
SI6
SI7
SI1
SI5
SI3
BU10
BU7
CM+952709450_ (F8.5270.7890._)
BU6
XK1
5273_10003_009.cdr
Figure 30
7.1.1
7.1.2
Replenishment
Language
Service
DevFix SuppCond
Algcid SuppCond
Algicide Tank
conn.? YES NO
5273_10003_023.cdr
Figure 31
Edition 6, Revision 0
Agfa Group Confidential
Chapter 3 / 25
ST62
ST54
S1
IC52
ST66
ST53
IC50
IC51
IC63
MC13
MC2
MC20
MC34
MC24
MC23
MC3
TY1
C79
ST65
ST89
ST88
ST4
BU4
R476 R380
R475 R485
IC79
SI12
MC35 MC36
RS4
IC88
RS1 RS3
RS6
RS5 RS7
RS9
RS22
R378
R379
RS23
R381
RS8
SI11
RS2
Film Out
RS24
RS20
IC78
R464 R465
Brightness
Contrast
ST87
C64
C63
ST45
MC22
RS21
ST81
ST15
ST64
ST5
IR
MC27
SI2
ST85
SI8
TY2
C80
BU9
SI9
MC16
MC17
RS 19
ST57
L11
MC4
HeatF
ST63
ST89 ST90
ST82
MC32
R377
MC28
MC27
ST66
MC31
MC28
MC29
Blowe
C210
IC57
ST55
+12MOT
7.2
DD+DIS301.03E
SI10
SI6
SI7
SI1
SI5
SI3
BU10
ST86
BU7
CM+952709450_ (F8.5270.7890._)
BU6
XK1
5273_10003_010.cdr
Figure 32
7.2.1
7.2.2
<YES>.
Any
Display
InfoCounters
Settings
Replenishment
Language
Service
Mixer Cond
Mixer
conn.? YES NO
5
5273_10003_024.cdr
Figure 33
Chapter 3 / 26
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
Disposal tanks
MC31
MC32
L11
MC4
ST57
ST64
IC51
ST88
IC63
ST81
ST15
ST87
IC78
ST4
ST88
BU4
R476 R380
RS21
MC35 MC36
SI12
RS22
R378
R475
R464 R465
Brightness
Contrast
ST82
TY1
C79
ST65
ST53
IC50
MC24
MC23
MC3
IR
IC52
ST68 ST69
MC22
MC13
MC2
MC20
MC34
IC79
RS4
IC88
RS1 RS3
RS6
RS5 RS7
SI11
RS9
ST86
RS23
R379
R381
RS8
RS2
Film Out
RS 19
ST62
ST54
S1
C64
C63
ST45
SI2
ST85
HeatF
ST89 ST90
Blowe
ST66
BU9
ST5
TY2
C80
ST63
SI8
RS20
MC28
MC27
SI9
MC16
MC17
MC29
R377
C210
IC57
ST55
+12MOT
7.3
SI10
SI6
SI7
SI1
SI5
ST78 ST77
BU10
CM+952709450_ (F8.5270.7890._)
BU7
BU6
SI3
XK1
5273_10003_011.cdr
Figure 34
7.3.1
7.3.2
Replenishment
Language
Service
5273_10003_025.cdr
Figure 35
Edition 6, Revision 0
Agfa Group Confidential
Chapter 3 / 27
MC32
L11
MC4
TY2
ST45
SI2
ST53
IC51
IC63
IC63
MC24
MC23
27
ST90
C79
TY1 TY1
ST85
ST88
ST88
ST72 ST73
ST71ST76 ST79
ST74
ST82
R464
R465
ST82
R464 R465
IC79
IC88
Film Out
R476
BU4
R476 R380
R380
RS24SI12 SI12
RS10 MC35
RS11MC36
ST79
ST74
ST76
ST75
ST78
ST77
Brightness
Contrast
IC78
ST
ST63
C79
ST4
IC78
ST81
Brightness
Contrast
MC3
IC51
IC50
ST87
MC13
MC2
MC20
MC34
S T7 0
ST67 ST68 ST69
ST64
ST64 ST65
ST65
ST15
MC13
MC2
IR
ST81
RS5 RS7
RS4
RS1 RS3
RS6
RS5 RS7
CM+952709450_ (F8.5270.7890._)
RS8
ST86
RS21
RS22
R378
RS23
R379
R381
RS8
SI11
RS2
RS9
R485
R475
R475
RS24
RS19
IC52
C64
C63
MC22
HeatF
ST62
ST62
ST54
ST54
S1
C64
C63
C80
ST5
TY2
IC57
Blowe
ST85
SI8
RS20
ST89 ST90
BU9
ST57
+12MOT
ST66
C80
ST63
HeatF
MC28
MC27
SI9
MC16
MC17
MC29
R377
C210
IC57
ST55
+12MOT
DD+DIS301.03E
SI10
SI6
SI7
SI1
SI5
BU10
BU7
BU6
SI3
XK1
5273_10003_029.cdr
Figure 36
Adjust the volume of the buzzer, and brightness and contrast of the display
on the control panel with the potentiometers on the Control Board PCB1:
Buzzer volume
Display brightness
Display contrast
Chapter 3 / 28
R466
R464
R465
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
Starting Operation
9.1
9.2
Prior to the connection of the mains supply the voltage setting must be
checked and adapted to the local conditions!
L11
ST45
ST45
C35 MC36
SI2
ST85
ST62
ST54
S1
ST53
IC50
MC13
MC2
MC20
ST68 ST69
MC34
ST65
C80
MC3
MC34
ST4
R475 R485
IC52
ST64
MC22
MC22 MC20
ST70
MC3
RS24
C64
C64
C63
C63
SI12
MC24
MC23
TY1
C79
C79
ST4
IC51
ST88
IC63
R476 R380
ST76 ST79
ST81
ST15
ST87
SI11
SI10
SI6
R464 R465
IC79
RS4
IC88
RS4
RS1 RS3
RS1 RS3
RS6
RS6
RS9
CM+952709450_ (F8.5270.7890._)
RS24
RS22
R378
RS5 RS7
RS5 RS7
RS23
R379
R381
RS8
SI11
ST86
SI12
MC35 MC36
R475 R485
RS2
Film Out
RS21
SI
ST77
Brightness
Contrast
ST82
IC78
BU4
IR
ST89 ST90
HeatF
ST66
BU9
ST57
ST5
TY2
C80
ST63
SI8
RS20
MC28
MC27
SI9
MC16
MC17
RS19
MC4
Blowe
MC32
R377
MC31
MC29
+12MOT
C210
IC57
ST55
SI10
SI6
SI7
SI1
SI5
BU10
BU7
BU6
SI3
XK1
5273_10003_015.cdr
Figure 37
Edition 6, Revision 0
Agfa Group Confidential
Chapter 3 / 29
DD+DIS301.03E
1
2
5272_10003_07.cdr
Figure 38
Inform the customer that this procedure must be carried out once per month.
The machine must not be put in operation without an installed GFI switch!
Chapter 3 / 30
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
9.4
Developer
tank
Qantity 8.8 l
(197.59 fl.oz)
9.4.1
Fixer tank 1
Fixer tank 2
Water
10 l
(338.18 fl.oz)
5.8 l
(196.15 fl. oz)
5.8 l
(196.15 fl. oz)
TYPE 5270/100
TYPE 5270/105
527003SM.CDR
Figure 39
Edition 6, Revision 0
Agfa Group Confidential
Chapter 3 / 31
DD+DIS301.03E
RP
Any Key
Ready
34,2C
Settings
Autom. Filling
Autom. Filling
ON
Language
527005y7.cdr
Autom. Filling
OFF
Service
Figure 40
9.5
1
5272_10003_08.cdr
Figure 41
Chapter 3 / 32
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
9.6
Figure 42
Switch on the machine.
The display in the SERVICE program shows the following status message:
Edition 6, Revision 0
Agfa Group Confidential
Chapter 3 / 33
DD+DIS301.03E
Service
Service
Service
1x
Service
InfoCounters
Test & Adjust
Test &Service
Adjust
> 5 sec
Device ErrTest
Autotest
Test Input
Test Output
1x
Activation of the
Air bleeding system
1x
527303aa.cdr
Air Bleeding
Service
Reg Pumps
ON
527303aj.cdr
Air Bleeding must be repeated until the pump and the hose system
have been bled, and the chemical solutions are supplied without any air
bubbles. The removed chemicals can be poured back into the
respective machine tanks.
Chapter 3 / 34
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
As soon as the supplied chemicals do not show any bubbles terminate the
Air Bleeding procedure by pressing the
key.
Air bleeding
Reg Pumps OFF
Start Test?
Service
527303ab.cdr
>1000ml
Processing!
Service
###..............
30 sec.
527303ac.cdr
After the procedure has been completed, read the supplied amount of
DEV at the measuring glass.
Processing!
Service
############
regenerated
volume = XXXml
Insert result
Service
xxxx ml
527303ad.cdr
Select Fix Pump Calibration and confirm this selection with the
key.
FIX Pump
Service
CAL
Activation of the
Air bleeding system
Service
527303ae.cdr
Edition 6, Revision 0
Agfa Group Confidential
Chapter 3 / 35
DD+DIS301.03E
Air Bleeding
Service
Reg Pumps
ON
As soon as the supplied chemicals do not show any bubbles terminate the
Air Bleeding procedure by pressing the
key.
Air bleeding
Reg Pumps OFF
Start Test?
Service
527303ab.cdr
>1000ml
Processing!
Service
###..............
30 sec.
5273_10003_031.cdr
After the procedure has been completed, read the supplied amount of
FIX at the measuring glass.
Processing!
Service
############
regenerated
volume = XXXml
Insert result
Service
xxxx ml
FIX Pump
CAL
Service
By steps of 5ml
527303ag.cdr
OK
Chapter 3 / 36
34.0 C
2Min
527303ai.cdr
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
9.7
Application
Process
HT/60 s
Process
IP/90 s
Process Process
RP/2 min Ext./3 min
5270/100 Curix
YES
YES
YES
NO
5270/105 LR3300
YES
YES
YES
NO
Edition 6, Revision 0
Agfa Group Confidential
Chapter 3 / 37
DD+DIS301.03E
9.8
BASEINIT
9.8.1
9.8.2
Initiate a BASEINIT:
SERVICE program
A BASEINIT is carried out via the SERVICE program
<Base Init>.
<Service Settings>
Manual routine
The machine is switched off. Press the
key and hold it, switch on the
machine, wait until the status indication comes up on the display. Depending
on the set process and the current developer temperature the following status
is displayed:
RP
24.9C
Chapter 3 / 38
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
Exception:
The following settings are only overwritten if a plausibility check detects
incorrect limit values.
Settings
Display language
not defined
Process application
> +/- 1C
9.9
System settings
9.9.1
9.9.2
Edition 6, Revision 0
Agfa Group Confidential
Chapter 3 / 39
DD+DIS301.03E
Diagram:
Setting the process parameters on the control panel
Presettings Remarks
Ready
2min 34,0C
Settings
Language
Service
Temperature
Process
2min
2min
Temperature
XX C
34 C
Dryer
XX
Jog Cycle
AUTO
AUTO
Start Cycle
OFF
OFF
Developer
2
XXXX ml/m
400 ml/m2
Fixer
XXXX ml/m2
400 ml/m2
Dryer
Replenishment
Start Cycle
Fixer
527003yy.cdr
Figure 43
Chapter 3 / 40
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
9.9.3
9.9.4
Settings
Language
Service
527003m10-e.cdr
Figure 44
Keys
Result
Date: dd.mm.yyyy
Time: hh:mm
Date:
dd.mm.yyyy
Time:
hh:mm
Date:
Time:
dd
= day
hh
mm
= month
mm = minutes
yyyy
= year
Edition 6, Revision 0
Agfa Group Confidential
= hours
Chapter 3 / 41
DD+DIS301.03E
Settings
Language
Service
5
Service Indic.
Service
Reset
ServInd.
Indicat.
YES OFF
ON
NO
Service Interv.
Service
Reset
ServInd.
Interval
YES
x
times/year
NO
Reset ServIndic.
Reset ServInd.
YES
YES NO
NO
527203m17-e.cdr
Figure 45
Action
Select <Service Indic.>
Activate the service indicator; set ON
Confirm the input
Keys
Result
Service Indic
ON
OFF
Service Indicat.
ON
(3)
Chapter 3 / 42
Service Interval
x times/year
2 times/year
(for example)
Reset ServIndic
YES
NO
Reset ServIndic.
YES
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
9.9.6
InfoCounters
Test & Ajust
Device ErrTest
Settings
ServiceSettings
Language
Teach In
Press ENTER to
start selection
Service
Going standby
please wait 3s
Measurement #X
Offset Current
#X XXX V
Save?
=Y
5273_10003_032.cdr
XXX mA
=N
Teach In - Wait
- done - (OK)
Figure 46
#x
XXX V
XXX mA
=Y
=N
Edition 6, Revision 0
Agfa Group Confidential
Chapter 3 / 43
DD+DIS301.03E
Keys
Display text
Press ENTER to
start selection
Going standby
please wait 3s
Select all dev.
Enter StartMeas
Measurement #X
Offset Current
#X: XXX V XXX mA
Save ? =Y x=N
#X: XXX V XXX mA
Teach in - WAIT
-done- (OK)
Error messages
In the following cases a warning is displayed during the <Teach In>:
The measured current value is outside the given range of values:
#xx TO:yyyy-zzzz
ccccms >aa%/bbbb
xx
yyyy
zzzz
cccc
aa
bbbb
Chapter 3 / 44
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
9.9.7
InfoCounters
CAL DEV Display
Settings
CAL DEV Sensor
ServiceSettings
Cal.
XX.X
Cal.
XX.X
Dev.Display
C
Dev.Sensor
C
Language
Service
5270_10003_022.cdr
5
Figure 47
Use the function <CAL DEV Display> to adapt the temperature indication on
the display. The adjustment range is +/- 1 C in steps of 0.1 C.
Edition 6, Revision 0
Agfa Group Confidential
Chapter 3 / 45
DD+DIS301.03E
Any
Display
Clear TmpCount
Yes
No
Settings
Language
Service
527203m4.cdr
Figure 48
Keys
Result
Info Counter
Clear TmpCountr
Select <Yes>
Confirm the selection
Data deleted
Chapter 3 / 46
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
9.9.9
Any
Display
Settings
Language
Service
Service Settings
Replenishment
Base Init
Quick Display
5273_10003_021.cdr
Figure 49
Edition 6, Revision 0
Agfa Group Confidential
Chapter 3 / 47
DD+DIS301.03E
No.
Service
Settings
Settings
Replenishment
1a-e
2
3a
Service Settings
3b
Language
Service
Mixer Cond
Algcid SuppCond
Water Drain
8a-b
9
10a-b
Keys
Buzzer
11
Maintenance
12a-c
Set Date/Time
13
Cleaning Mode
14
Demo Mode
15
Process Mode
16
Base Init
Quick Display
527003yc-e.cdr
17
Figure 50
Chapter 3 / 48
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
SERVICE
SETTINGS
DEFAULT settings
Possible settings
Meaning
Start repl.
NO
Start repl.
YES
1b Water
replenishment
(Menu Service
settings
Replenishment
Wat. Repl.
Mode)
Surface Replen.
CONT
Surface Replen.
CONT
Surface Replen.
SURF
Surface Replen.
ALGAE
Edition 6, Revision 0
Agfa Group Confidential
Process time
dependent water
supply: The water
supply starts with the
film order and end
after the process time
has elapsed.
Surface dependent
water supply:
When film feed is
detected a process
dependent delay time
counts down before
the water
replenishment starts
(film just before the
water tank).
The replenishment
rate depends on the
set value of the water
replenishment (see
1c).
Prevention of algae:
mode CONT. + 5min.
In addition, water is
supplied every
30 min and always
for 5 min if no film is
developed.
Chapter 3 / 49
DD+DIS301.03E
DEFAULT settings
Possible settings
Wat.Repl.Value
30000 ml/m
Jog Replenishm
1d Jog-cycle
Auto
replenishment
developer - fixer
(Menu Service
settings
Replenishment
Jog Repl. Mode)
Wat.Repl. Value
30000 ml/m
Jog Replenishm.
Auto
Jog Replenishm.
ON
Jog Replenishm.
OFF
Chapter 3 / 50
Meaning
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
SERVICE
SETTINGS
DEFAULT settings
Drive ON Mode
CONTINUOUS
Possible settings
Drive ON Mode
CONTINUOUS
Drive ON Mode
FILM
Devel.Waste
3a Level sensor of
developer disposal cond Yes
tank connected?
(Menu Service
Settings
Dev Waste Cond)
Devel.Waste
cond Yes
Fixer Waste
conn? Yes
Edition 6, Revision 0
Agfa Group Confidential
EOS Wash/Fix
conn.? No
Meaning
Activate / deactivate
the main drive during
processor STANDBY
The drive motor runs
with 0.5 m/min during
processor STANDBY
Drive motor only runs
during film process
time, then STOP
Check if the developer
disposal tank is
connected.
Devel.Waste
cond No
Fixer Waste
conn? No
Chapter 3 / 51
DD+DIS301.03E
SERVICE
SETTINGS
DEFAULT settings
Possible settings
Meaning
Level signal
mixer connected?
(Menu Service
Settings
Mixer Cond)
Mixer conn.?
No
Mixer conn.?
No
Mixer conn.?
Yes
Algicide Tank
conn.? No
Not active
Water Drain
8a Automatic water
On
tank drain due to
algae
(Menu Service
Settings
Water Drain
Wat.Drain Mode)
Water Drain
On
Activate / deactivate
the automatic water
tank draining (and
refill) for 24hsystems, to prevent
algae growth.
Water Drain
Time 2:00
Water Drain
Time hh:mm
DEFAULT:
02:00 h
Chapter 3 / 52
Algicide Tank
conn.? No
Water Drain
Off
On time can be
set.
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
SERVICE
SETTINGS
9
DEFAULT settings
ExhaustFan
Function of the
FILM
exhaust fan in
processor standby
(Menu Service
Settings
ExhaustFan
Mode)
Key Lock
NO
Timeout NoKey
10b Return to the
operation program 300 seconds
Timeout
(Menu Service
Settings
Keys
TimeoutNoKey)
11
Buzzer
(Menu Service
Settings
Buzzer)
Edition 6, Revision 0
Agfa Group Confidential
Buzzer
ENABLE
Possible settings
Meaning
ExhaustFan
FILM
FILM:
Half-capacity in
processor standby, full
capacity during film
cycle.
CONTINUOUS:
Exhaust fan runs
permanently with full
capacity.
ExhaustFan
CONTINUOUS
Key Lock
NO
Key Lock
YES
Adjustment range:
1- 13 dryer steps
Restricted operation
possibilities of the
Settings menu. The
customer can only set
the dryer steps.
Timeout NoKey
xxx seconds
Adjustable between
0 and 3600 s in
steps of 5 s
Buzzer
ENABLE
Buzzer
DISABLE
Chapter 3 / 53
DD+DIS301.03E
DEFAULT settings
Possible settings
Meaning
ServiceIndicat.
ON
ServiceIndicat.
OFF
ServiceInterval
2 times/year
12c RESET
(Menu Service
Settings
Maintenance
Reset
ServIndic.)
ResetServIndic
No
ServiceInterval
2 times/year
ServiceInterval
x times/year
Adjust 2, 3, or 4
times/year
ResetServIndic
No
ResetServIndic
YES
SERVICE intervals
are set on counter
level 0.
The current data is
saved.
Chapter 3 / 54
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
SERVICE
SETTINGS
Possible settings
Meaning
Set Date/Time
(Menu Service
Settings
Set No preset values
Date/Time)
Date:DD.MM.YYYY
Time: hh:mm
Enter DD, confirm
Cleaning mode
(Menu Service
Settings
Cleaning
Mode)
Cleaning Mode
###..........
After 30 minutes
<cleaning Mode
finished> is
displayed. Press
to exit the
<Cleaning Mode>
Demo Mode
OFF
Demo Mode
ON
16
Process mode
(Menu Service
Settings
Process Mode)
Curix
New Mode:Curix
Yes No
The applications
CURIX, MAMMO,
FUJI-STANDALONE,
FUJI- I/F DOCKING
and LR3300 can be
selected
Selection of the
application
After modification of
the application a
machine reset with
BASEINIT is executed!
17
Quick Display
(Menu Service
Settings
Quick
Display)
13
14
15
Edition 6, Revision 0
Agfa Group Confidential
DEFAULT settings
No preset values
No preset values
DD
MM
YYYY
hh
mm
= day
= month
= year
= hour
= minutes
Chapter 3 / 55
DD+DIS301.03E
9.9.12
Chapter 3 / 56
Start replenishment
No
Water replenishment
CONT
Jogcycle replenishment
AUTO
Drive on Mode
CONTINUOUS
Language
ENGLISH
NO
Mixer Cond
NO
ON
Exhaust Fan
FILM
Key Lock
NO
Buzzer
ENABLE
Service indication
ON
Service interval
Process
2 min (RP)
DEV temperature
34C
Dryer step
process dependent
Timeout Nokey
300 sec
400 ml/m
400 ml/m
30 l/h
Jogcycle
DEV replenishment rate
100 ml/h
Jogcycle
FIX replenishment rate
100 ml/h
Processes
Application
HT
IP
RP
EXT
Curix
60s
90s
2min
Mammo
60s
90s
2min
3min
FUJI Standalone
60s
90s
2min
60s
90s
2min
3min
LR3300
60s
90s
2min
HT
High Throughput
IP
Intermediate Processing
RP
Rapid Processing
EXT
Extended
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
9.9.13
Process data
The film is developed according to the selected process type (HT, IP, RP,
EXT*):
Process data/time
Process speed
Standard
DEV temperature
(range:
25-39C/ 77-102F)
Standard
FIX temperature
Fixer 2:
Warm-up time
Dryer setting
(range:
1 to 13).
Replenishment
cycle
Water supply
HT (60s)
160 cm/min
62.99 in/min
38C
(100F)
IP (90s)
106 cm/min
41.73 in/min
36C
(96.8F)
RP (2min)
80 cm/min
31.5 in/min
34C
(93F)
EXT (3min)
52 cm/min
20.47 in/min
34C
(93F)
34C
(93F)
approx. 20 min
7
5
0.25 m2
3.88 in
3000 ml/min
(101.45 fl.oz/min)
Water pressure
range
min. 2 bar
max. 6 bar
Water conductivity
min. 3 S/cm
value
9.9.14
CURIX
MAMMO
FUJI I/F
Docking
LR3300
Developer
replenishment rate
DEFAULT settings
Range
min
max
FUJI
Stand
Alone
400
50
1200
400
50
1200
400
50
800
400
50
800
600
50
800
Fixer
replenishment rate
DEFAULT settings
Range
min
max
400
50
1200
600
50
1200
400
50
800
400
50
800
600
50
800
Edition 6, Revision 0
Agfa Group Confidential
Chapter 3 / 57
Operating Instructions
Section 4
File the operating instructions of the machine in this section.
Section 4
Functional Description
Section 5
explains the machine principle and describes its function in normal conditions.
Furthermore it describes the structure and function of individual assemblies.
Section 5
Functional Description
DD+DIS301.03E
Chapter 5
Contents
1
General ....................................................................... 1
Functional Differences.............................................. 4
3.1
3.2
4.1
4.2
4.2.1
4.2.2
4.2.3
4.2.4
4.3
4.4
4.4.1
4.4.2
4.4.3
4.4.4
5.1
5.1.1
5.1.2
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.8.1
5.8.2
Edition 6, Revision 0
Agfa Group Confidential
Chapter 5 / I
Functional Description
5.8.3
Chapter 5 / II
DD+DIS301.03E
5.8.4
5.8.5
5.9
Transformer ........................................................................... 38
5.10
5.11
Temperature measuring........................................................ 39
5.12
5.13
Current sensor....................................................................... 39
5.14
Power failure.......................................................................... 39
5.15
Roller Diagram......................................................... 41
6.1
6.2
Edition 6, Revision 0
Agfa Group Confidential
Functional Description
DD+DIS301.03E
General
The Classic E.O.S. (Classic E.O.S CL) is a film processor for medical x-ray
films.
It implements the EOS technology (Ecologically Optimized System) a double
fixer tank system, which reduces considerably the silver carry-over into the
water tank.
Technical functions between the fixer tanks
Fixer tank 1 (F1) and fixer tank 2 (F2) are connected via an opening at the
upper edge of the intermediate wall. In fixer tank 1 (F1) the film is almost
completely fixed, compared to fixer tank 2 (F2) the silver concentration is quite
high.
F2
F1
A
LEV_F1
LEV_F2
F2
F1
5270_10005_001.CDR
Figure 1
A
Film transport
direction
Water tank
Developer tank
LEV_F1
Level fixer 1
F1
Fixer tank 1
LEV_F2
Level fixer 2
F2
Fixer tank 2
Fresh fixer is added to tank F2 and is heated. The higher fixer level in tank F2
spills over into tank F1 through the opening in the intermediate wall. At the
same time the same amount of fixer is drained via the F1 tank drain.
Edition 6, Revision 0
Agfa Group Confidential
Chapter 5 / 1
Functional Description
DD+DIS301.03E
The tank circulation mixes the fresh fixer with the fixer solution in tank F1.
This circulation provides for an even temperature distribution in the fixer.
The fixing process with two tanks reduces the silver concentration in the
second tank, and less silver is carried over into the water tank.
In case of a standard water supply of 3 l/min the remaining silver concentration
in the water drained through the water tank overflow is less than 1 ppm.
Chapter 5 / 2
Edition 6, Revision 0
Agfa Group Confidential
Functional Description
DD+DIS301.03E
527305AA.cdr
Figure 2
Film handling:
1
Dryer
Dryer: IR-heaters
Distribution rollers
The film is inserted via the feed table (H) and is then pulled into the
machine over magnetic rollers. The magnetic rollers scan the film size.
The transport rollers of the film processor transports the film through the
developer tank (B), the fixer tanks 1 and 2 (C), the water tank (D) and the
dryer (F).
Replenisher pumps meter the supply of fresh developer and fixer solution
to the tanks (B, C). The water tank (D) is supplied directly by the water
installation system. Exhausted chemicals are collected in external tanks,
waste water is drained into the sewer system. The amount of replenished
chemicals is based on the processed amount of film and the PROCESS
application.
Edition 6, Revision 0
Agfa Group Confidential
Chapter 5 / 3
Functional Description
3.1
DD+DIS301.03E
Functional Differences
3.2
Differences
Control Board
PCB1
F8.5270.7750._/ F8.5270.7950._
F8.5270.7890._
0M4 Standard
0M4 Option
Water
circulation
pump 0M4
5273_10005_001.cdr
Chapter 5 / 4
230V
Edition 6, Revision 0
Agfa Group Confidential
Functional Description
DD+DIS301.03E
Differences
Dryer
triggering
10 dryer steps
13 dryer steps
8 Power levels
10 Power levels
Edition 6, Revision 0
Agfa Group Confidential
Chapter 5 / 5
Functional Description
DD+DIS301.03E
Functional Sequences
4.1
Switch-on cycle
SENS1
0M5 0M4
LEV_1
0M6
LEV_2
0M7
LEV_3
SENS2
LEV_4
0HEAT3
0IR1
0HEAT2
1IR1
2MG2
1M2
0SW1
2MG1
0FI
2M2
0M2
0M1/
0HEAT1
SENS3
1M1/1HEAT1
5272_10005_010.cdr
Figure 3
0 = basic machine
1 = dryer flap
2 = base
0SW1
0HEAT1/
1HEAT1
Convection heaters
0F1
GFCI switch
0M1/1M1
Dryer fan
2MG1
0HEAT3
Heater developer
2MG2
0HEAT2
Heater fixer 2
2M1
Exhaust fan
(2M3)
IR-heaters
2M2
SENS1
(2M4)
SENS2
0M2
Drive motor
SENS3
0M4
LEV_1
0M5
LEV_2
0M6
LEV_3
0M7
LEV_4
3S1-5
Chapter 5 / 6
Edition 6, Revision 0
Agfa Group Confidential
Functional Description
DD+DIS301.03E
4.2
Exhaust fan
Figure 4
a
Motors:
Sensors:
Triggering, motors ON
Motor OFF
active
not active
Edition 6, Revision 0
Agfa Group Confidential
Heaters:
active
not active
Chapter 5 / 7
Functional Description
4.2.1
DD+DIS301.03E
After the initialization in the starting phase, the following functions will be
checked:
4.2.1.1
After switching on
If the replenishment rates for developer and fixer have not been calibrated,
drive motor 0M2 will not start.
EMERGENCY FILM processing is not possible!
The machine will not switch to the filling / heating phase!
After the First calibration procedure was made (during the installation) this
check is only repeated in the following repair cases:
Replacement of Control Board PCB1
Replacement of clock chip IC52
Chapter 5 / 8
Edition 6, Revision 0
Agfa Group Confidential
Functional Description
DD+DIS301.03E
4.2.1.2
<Mixer cond>
4.2.1.3
Edition 6, Revision 0
Agfa Group Confidential
Chapter 5 / 9
Functional Description
4.2.1.4
DD+DIS301.03E
Level sensors of the disposal tanks connected on the film processor? (Option)
Internally the system checks if the disposal tanks for developer and fixer are
full. If they are full the display reads:
WASTE TANK
FULL
If a disposal tank is full, the respective replenisher pump will not be triggered
and the water supply solenoid valve 2MG1 will be closed. EMERGENCY FILM
processing is possible!
4.2.1.6
<Algcid Suppcond>
Chapter 5 / 10
Edition 6, Revision 0
Agfa Group Confidential
Functional Description
DD+DIS301.03E
4.2.2
4.2.2.1
Filling phase
Filling developer and fixer tanks
The levels of the supply and disposal tanks are checked. If the supply
tanks are empty or the disposal tanks are full, the developer tank will not
be filled.
If the level in the tanks has dropped, the replenisher pumps for
developer 2M1 and fixer 2M2 will be switched on. The tanks are filled
until the level sensors LEV_1, LEV_2, and LEV_3 react or until a
maximum of 1200 ml each has been supplied. If a level cannot be
reached the following error messages will be displayed:
Developer
Level
or
Fixer
Level
Edition 6, Revision 0
Agfa Group Confidential
Chapter 5 / 11
Functional Description
DD+DIS301.03E
Developer level
reached?
Yes
Heating
developer
only if all tank levels OK!
No
Adding
developer
hi
f
RP
25.0C
Yes
Developer
level
Error message
No
Fixer level
reached?
Yes
Heating
developer
only if all tank levels OK!
No
Adding
fixer
RP
25.0C
Yes
Fixer
level
Error message
No
Chapter 5 / 12
Edition 6, Revision 0
Agfa Group Confidential
Functional Description
DD+DIS301.03E
4.2.2.2
Machine ON
Water level
reached?
Yes
Heating
developer
only if all tank levels OK!
No
Adding
water
RP
25.0C
Yes
Water level
Error message
No
4.2.3
All circulation pumps developer 0M7, fixer1 0M6, and fixer2 0M5
switch on.
Edition 6, Revision 0
Agfa Group Confidential
Chapter 5 / 13
Functional Description
4.2.4
DD+DIS301.03E
Heating phase
Developer and fixer heaters will only be switched on after the levels in
developer, fixer, and water have been reached. The temperature indicated on
the machine display always refers to the temperature in the developer.
After the functional check the convection heaters switch off again.
The cross flow fans run for about another 30 seconds (delay).
Service 504
and/or
Chapter 5 / 14
Edition 6, Revision 0
Agfa Group Confidential
Functional Description
DD+DIS301.03E
4.2.4.1
ACTUAL = NOMINAL
temperature in the
developer?
Yes
RP
Ready
34.0C
Statusmeldung:
Gert ist bereit
No
ACTUAL > NOMINAL
temperature + 1C and
process type changed?
Yes
Cooling
developer
RP
36.0C
No
ACTUAL > NOMINAL
temperature + 1C and
process type not changed?
Yes
Service 501
Error message
No
Heating developer
RP
Temperature increase
< 1C in 4 min?
25.0C
Yes
Service 502
Error message
No
Edition 6, Revision 0
Agfa Group Confidential
Chapter 5 / 15
Functional Description
4.2.4.2
DD+DIS301.03E
ACTUAL = NOMINAL
temperature in fixer?
Yes
Ready
34.0C
RP
Status message:
machine is ready
No
No
Heating
fixer
RP
34.0C
Temperature increase
< 1C in 4 min?
No
4.2.4.3
The machine goes back to heating phase (machine not ready), if the
ACT temperature is more than 1C below NOM temperature.
Display for example:
IP
Chapter 5 / 16
34.8C
Edition 6, Revision 0
Agfa Group Confidential
Functional Description
DD+DIS301.03E
RP
35.5C
This display alternates with the status display (newly selected process type
and current developer temperature).
Fixer:
The heating phase ends when the NOM temperature of 34C has been
reached. The machine goes back to heating phase if the ACT
temperature in the fixer drops below 30C.
Developer
temperature too
high?
Yes
Developer
temperature or
process
changed?
Yes
No
Cooling
developer
RP
35.7C
Service 501
EMERGENCY FILM processing is
possible!
Cooling by adding cold developer.
Edition 6, Revision 0
Agfa Group Confidential
Chapter 5 / 17
Functional Description
4.3
DD+DIS301.03E
Film drive
SENS1
0M5 0M4
LEV_1
0M6
LEV_2
0M7
LEV_3
SENS2
LEV_4
0HEAT3
0IR1
0HEAT2
1IR1
2MG2
1M2
0SW1
2MG1
0FI
2M2
0M2
0M1/
0HEAT1
SENS3
1M1/1HEAT1
0 = basic machine
5272_10005_010.cdr
Figure 5
1 = dryer flap
2 = base
0SW1
0HEAT1/
1HEAT1
Convection heaters
0F1
GFCI switch
0M1/1M1
Dryer fan
2MG1
0HEAT3
Heater developer
2MG2
0HEAT2
Heater fixer 2
2M1
Exhaust fan
(2M3)
IR-heaters
2M2
SENS1
(2M4)
SENS2
0M2
Drive motor
SENS3
0M4
LEV_1
0M5
LEV_2
0M6
LEV_3
0M7
LEV_4
3S1-5
Chapter 5 / 18
Edition 6, Revision 0
Agfa Group Confidential
Functional Description
DD+DIS301.03E
4.4
5273_10005_006.cdr
Figure 6
a
Motors:
1 Triggering, motors ON
0 Motor OFF
Sensors:
1 active
0 not active
Heaters:
1 active
0 not active
switch point and time (variable)
Edition 6, Revision 0
Agfa Group Confidential
Chapter 5 / 19
Functional Description
4.4.1
4.4.1.1
DD+DIS301.03E
RP
34.0C
If the required number of pulses was counted, the film drive starts.
Permanent film drive starts:
Drive motor 0M2 for film processing switched on.
Exhaust fan 1M2 is set to full speed.
The dryer fans 0M1/1M1 switch on.
The convection heaters 0HEAT1/1HEAT1 heat up to nominal temperature
(temperature sensor SENS3).
The IR-heaters 0IR1/1IR1 are switched on for 5s with a power of 70V
(lowest power setting), even if the code of the dryer setting does not include
the IR-heaters.
Every 0.25 m2 of processed film developer and fixer are replenished
according to the set replenishment rate.
The processed amount of film is detected by the pulses of the magnetic
rollers.
Chapter 5 / 20
Edition 6, Revision 0
Agfa Group Confidential
Functional Description
DD+DIS301.03E
4.4.1.3
4.4.2
Film processing
5273_10005_007.cdr
Figure 7
1
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Agfa Group Confidential
Chapter 5 / 21
Functional Description
4.4.3
DD+DIS301.03E
Film drying
0HEAT1
0IR1
1IR1
0M2
SENS3
0M1
1M1
5273_10005_008.cdr
1HEAT1
1M2
Figure 8
Chapter 5 / 22
The film runs from the water distributor unit downwards into the dryer.
The IR-heaters 0IR1/1IR1 were switched on after the film was reliably
detected in the film processor.
The temperature in the dryer fan 0M1/1M1 is monitored by the sensor
SENS3 and, if necessary, the convection heaters 0HEAT1/1HEAT1 are
switched on as well.
At the end of the drying process the film drops into the film chute.
Edition 6, Revision 0
Agfa Group Confidential
Functional Description
DD+DIS301.03E
4.4.4
5270_10005_003.cdr
Figure 9
Edition 6, Revision 0
Agfa Group Confidential
The film is transported out of the transport rollers (M) and into the film
chute (N).
The IR-heaters switch off. The process is complete.
After the IR-heaters switched off, main drive 0M2 switches off as well
(DRIVEON = N) or switches to standby speed (DRIVEON = Y).
30s after the IR-heaters switched off the dryer fans 0M1/1M1 switch off as
well.
The water supply solenoid valve 2MG1 closes.
Exhaust fan 1M2 switches back to half-power, or switches off completely.
Chapter 5 / 23
Functional Description
DD+DIS301.03E
Individual Functions
5.1
Water supply
5.1.1
Chapter 5 / 24
Edition 6, Revision 0
Agfa Group Confidential
Functional Description
DD+DIS301.03E
5.1.2
5.1.2.1
> 5 sec.
527005kp.cdr
Surface Replen.
CONT SURF ALGAE
CONT:
Water supply starts when film feed is detected and ends with the end of the
processing time.
SURF:
Water replenishment starts just before the film reaches the water tank. The
time between film feed and start of water replenishment varies with the
different process types.
The water supply rate is set up in the SERVICE program
<Wat. Repl. Value>.
ALGAE:
Prevention of algae: mode CONT. + 5min.
In addition there is a 5 minutes water supply every 30 minutes as long as no
film is developed during this time.
Edition 6, Revision 0
Agfa Group Confidential
Chapter 5 / 25
Functional Description
5.2
DD+DIS301.03E
The replenishment time is worked out by the machine according to the above
formula and based on the entered pump rate and the desired replenishment
amount per square meter.
Replenishment time in seconds;
Set replenishment rate
(see Chapter 3, Setup of process
parameters)
Pump rate in ml/min
(see Chapter 3, Calibration of the
replenishment rate)
Processed amount of film in
Automatic calculation based on the pulses
square meters
of the magnetic rollers.
Example:
Pump rate 150ml/min (5.07 fl.oz./min),
Set replenishment rate 400 ml/m2,
film amount in 0.25 sqm
Replenishm. time =
400 ml/sqm
150ml/min
x 0.25 sqm x 60 = 40 s
Chapter 5 / 26
Edition 6, Revision 0
Agfa Group Confidential
Functional Description
DD+DIS301.03E
The data of the pump replenishment rate is stored in the battery supplied
clock chip IC52! In case of an empty battery or if a new clock chip is inserted
(e.g. replacement of PCB1), the machine requests a new calibration!
Edition 6, Revision 0
Agfa Group Confidential
Chapter 5 / 27
Functional Description
5.3
DD+DIS301.03E
527005lq.cdr
> 5 sec.
Adding
water
Chapter 5 / 28
Edition 6, Revision 0
Agfa Group Confidential
Functional Description
DD+DIS301.03E
5.4
This function can be set up in the service program and is activated per default:
Any
Display
Jog Replenishm
AUTO ON OFF
> 5 sec.
527005y10.cdr
OFF:
Jog cycle is inactive.
ON:
Jog cycle is activated. Every hour the replenishment rate set up in the service
program for developer and fixer is replenished.
AUTO:
If the AUTO mode has been set up in the service program (only for standalone machines), the developed film amount per day is worked out. Upon
switching on the machine compares the current date with the date of the last
switch-off. If the dates are not corresponding, the film amount processed last
will be checked. If this amount is less than 3 sqm, the jog cycle will be
activated, otherwise it remains inactive.
Date, processed amount of film in square meters, and jog cycle mode are
saved in the infocounter, whereby always the last 10 working days are
recorded. Entry 11 overwrites the first recording.
Edition 6, Revision 0
Agfa Group Confidential
Chapter 5 / 29
Functional Description
5.5
DD+DIS301.03E
or
<Check water pump>
Water circulation
(corresponds to
<Service 515>)
is generated.
80 seconds after the OK signal the developer and fixer heaters switch on .
And in addition the synchro-motors are switched off for 5 seconds during film
cycle, is the OK signal switches to NOT OK fro more than 15 seconds. This
procedure is repeated during the film cycle. If the OK signal fails to come, this
will only be indicated at the end of the film cycle.
Which synchro-motor is defective?
LED on/light:
LED off/dark:
Synchro-motor defective
Chapter 5 / 30
Edition 6, Revision 0
Agfa Group Confidential
Functional Description
DD+DIS301.03E
5.6
Heater ON:
5.7
Edition 6, Revision 0
Agfa Group Confidential
Chapter 5 / 31
Functional Description
5.8
DD+DIS301.03E
0IR1
1IR1
0M2
SENS3
0M1
1M1
527005dy.cdr
1HEAT1 1M2
Figure 10
Chapter 5 / 32
Edition 6, Revision 0
Agfa Group Confidential
Functional Description
DD+DIS301.03E
5.8.1
Measuring
ACT. temperature
Error message:
Service 520
Functional check
temperature sensor SENS3
measuring value between
0C 100C
No
Service 535
Y
es
Increase of
ACT temperature = 2C
within 30s?
Temperature sensor
SENS3 defective
No
Y
es
Convection heater 0HEAT1, 1HEAT1 off
cross-flow fan 0M1, 1M1 30s afterrun
Service 505
Error message:
Convection heater
assembly not OK!
Emergency film
processing possible!
Edition 6, Revision 0
Agfa Group Confidential
Chapter 5 / 33
Functional Description
5.8.2
DD+DIS301.03E
ACT temperature
reaches NOM temperature
within 60s after film detection
No
Y
es
After the switch-on delay elapsed:
IR heaters 0IR1, 1IR1 are triggered
according to the set dryer step
(see Section 5.8.5,)
Convection heater
0HEAT1, 1HEAT1
off
After the switch-on delay elapsed:
IR heaters 0IR1, 1IR1 are triggred
with two steps above the set
dryer step
(see Section 5.8.5,)
Chapter 5 / 34
No
Service 574
Edition 6, Revision 0
Agfa Group Confidential
Functional Description
DD+DIS301.03E
5.8.3
IP (90s)
RP (2min)
EXT (3min)
Switch-on delay:
35s
65s
85s
145s
Switch-off delay:
78s
118s
155s
241s
Process:
10
<210V 0.5 0.9 1.3 1.5 1.7 2.0 2.3 2.6 3.0 3.2
210-235V 0.6 1.0 1.4 1.7 1.9 2.2 2.6 2.9 3.3 3.6
>235V 0.7 1.1 1.6 1.9 2.1 2.4 2.9 3.2 3.6 4.0
5.8.4
Edition 6, Revision 0
Agfa Group Confidential
Chapter 5 / 35
Functional Description
5.8.5
DD+DIS301.03E
Chapter 5 / 36
Dryer step
IR (V)
IR (V)
40
35
70
40
40
70
45
70
40
100
42
70
42
125
40
100
40
145
40
125
40
145
45
145
40
160
40
145
42
175
40
160
40
10
190
45
190
45
11
200
45
200
45
12
208
46
208
46
13
230
44
208
40
Edition 6, Revision 0
Agfa Group Confidential
Functional Description
DD+DIS301.03E
HT (60s) / IP (90s)
Dryer step
IR (V)
IR (V)
40
35
70
40
40
70
42
70
40
100
40
70
42
125
40
100
40
145
40
125
40
145
42
145
40
160
40
145
42
175
40
160
40
10
190
45
190
45
11
200
45
200
45
12
208
40
208
40
13
230
36
208
40
HT (60s) / IP (90s)
Dryer step
IR (V)
IR (V)
40
35
70
40
40
70
42
70
40
100
40
70
42
125
40
100
40
145
40
125
40
145
42
145
40
160
40
145
42
175
40
160
40
10
190
40
190
45
11
200
40
200
40
12
208
36
208
36
13
208
36
208
36
Edition 6, Revision 0
Agfa Group Confidential
Chapter 5 / 37
Functional Description
DD+DIS301.03E
5.9
Transformer
5.10
Drive motor
A toroidal core transformer provides the required voltages for the machine.
Secondary voltages of 15V, 22V, and 30V are provided for DC consumers.
The respective voltages for dryer operation are tapped. Whereby the
respective voltage values depend on the applied mains voltage.
Once all tank levels have been reached, the drive motor starts at 0.5 m/min
during the heating phase.
The following functions may be set up in the SERVICE program
<Drive on>:
Motor sopped during STANDBY phase
or
running at 0.5 m/min (DEFAULT setting)
during the STANDBY phase.
The operating speed (film transport) depends on the selected process
(HT (60s), IP (90s), RP (2min), EXT (3min)).
Triggering comes through the Control Board PCB1.
Switching the process application
The speed correction is accepted 7 seconds after process switching.
The following table shows the different motor speeds in relation to the selected
process:
Process
Number of revolutions
HT (60s)
3353
IP (90s)
2218
RP (2min)
1690
EXT (3min)
1108
An error message
Service 506
is displayed.
If the ACT motor speed deviates from the NOM speed by more than 50%,
the motor is switched off.
Standard control accuracy better than 2%.
If the motor internal supply voltage increases to a higher value than 36V,
the motor will be switched off.
This happens if the mains supply is higher than 250V.
Chapter 5 / 38
Edition 6, Revision 0
Agfa Group Confidential
Functional Description
DD+DIS301.03E
5.11
Temperature measuring
5.12
Level detection
5.13
Current sensor
During a <Teach In> the current sensor PCB2 determines the ACT current
values of the individual users. These current values are saved a NOM. current
values. The current values of the consumers measured during the function are
compared to the saved NOM current values and then evaluated. In case of
major deviations (see Current value table, Chapter 6.2), error messages will
be created which are displayed as Service messages with error numbers.
Error messages see Chapter 6.3
5.14
Power failure
Power failure
during film cycle:
Edition 6, Revision 0
Agfa Group Confidential
Chapter 5 / 39
Functional Description
5.15
DD+DIS301.03E
Data saving
All operation relevant data is saved in the chips IC50, IC51, IC52, and IC53 on
the Control Board. Specifically:
Module
Data
EPROMs
IC50, IC51
Machine software
Chapter 5 / 40
Edition 6, Revision 0
Agfa Group Confidential
Functional Description
DD+DIS301.03E
6.1
Roller Diagram
5
5
5
5
3
5
1 14
14
5
4
5 1
1
5
4
5 1
1
5
4
5 1
1
5
3
45
3 3 45
3 3
3 3
5
3 3
3 3
3 3
527305ua.cdr
3
3
5
6
Figure 11
1
14
45
Edition 6, Revision 0
Agfa Group Confidential
Chapter 5 / 41
Functional Description
6.2
DD+DIS301.03E
1
5
5
5
3
5
1 14
14
5
4
5 1
1
5
4
5 1
1
5
4
5 1
1
5
3
45
3 3 45
3 3
3 3
5
3 3
3 3
3 3
5270_10505_01.cdr
3
3
5
6
Figure 12
Chapter 5 / 42
14
45
Edition 6, Revision 0
Agfa Group Confidential
Section 6
contains detailed information for repair and service.
Exact information of the machine functions (section 5) is the prerequisite for
doing repairs and adjustments.
Section 6 is divided into the following chapters:
1
Troubleshooting
Section 6
DD+DIS301.03E
Chapter 6.1
Contents
1
Safety Check.............................................................. 1
1.1
Repair Instructions.................................................... 4
2.1
2.2
2.3
2.4
2.5
2.6
2.7
Edition 6, Revision 0
Agfa Group Confidential
Chapter 6.1 / I
DD+DIS301.03E
Safety Check
To check the power supply disconnect the machine from the mains.
Edition 6, Revision 0
Agfa Group Confidential
Chapter 6.1 / 1
DD+DIS301.03E
Electrical check
Check the power cable and the cables inside the machine for damage.
Check the strain relief of the power cable.
Check the line fuses for the required value.
Check the function of the air filter and the cooling.
Check the cable connections and plug for burnt spots.
Check the grounding connections at the metal panels and housing.
Upon repairs regarding the mains voltage the protective earth must be
checked (VDE standard). The resistance of the PE with an earthed pin
connector is 0.3 Ohm, with a fixed connection it is 0.2 Ohm (according to
VDE 0702, VBG4, Edition 1997).
1:
2:
3:
4:
Figure 1
When measuring the resistance consider that the total value always includes
the resistance of the measuring cable.
Chapter 6.1 / 2
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
1.1
1
2
5272_10003_07.cdr
Figure 2
Information for the customer: This routine must be repeated 1x per month.
The machine must not be put in operation without an installed GFI switch!
Edition 6, Revision 0
Agfa Group Confidential
Chapter 6.1 / 3
DD+DIS301.03E
2.1
Repair Instructions
Cover switch
527061CM.CDR
Figure 3
= Safety switch (cover) 0SW2
= Safety switch (dryer flap) 0SW3
To ensure safety for the customer the machine has two safety switches
(0SW2 and 0SW3).
For service purposes the function of the safety cover switch can be
overridden with a service key (locking pin CM+9042663090). However, be
careful, there is a risk of injuries by moving mechanical or electrical parts.
Make sure to remove the locking pin before closing the covers.
Otherwise the cover switch may be damaged or the adjustment position is
lost. The safety function for the customer is then no longer effective.
But even in case of interrupted
safety switches 0SW2
and/or
0SW3
and with the mains
switch 0SW1 off, there is still
power applied on the following
components as long as the
power cord is plugged in:
2
1
5273_061_001.cdr
Figure 4
Chapter 6.1 / 4
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
2.2
3
2
1
2
527061bm.cdr
Figure 5
Edition 6, Revision 0
Agfa Group Confidential
Chapter 6.1 / 5
DD+DIS301.03E
2.3
Repairs on circuits
Wear the grounding wrist strap to discharge any electrostatic charges
(order no. 9.9999 0830.0).
If there is no grounding strap available, possible electrostatic charges
may also be discharged by touching a metal cover part or the PE.
2.4
Chapter 6.1 / 6
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
2.5
Observe the correct procedure for the replacement of the clock chip IC
52 (observe the circular mark on the clock chip).
For a detailed description for the replacement procedure of the clock chip
IC 52 refer to Chapter 6.5.
Dispose of a used clock chip in compliance with the regulations by the
manufacturer or the local authorities.
IC57
ST55
MC29
MC28
MC27
ST66
ST63
ST89 ST90
ST57
ST85
SI2
ST62 IC52
ST54
S1
IC52
ST64
ST65
ST65
ST53
IC50
IC51
IC63
ST81
IC78
ST82
ST87
Brightness
Contrast
R464 R465
ST15
IC79
IC88
Film Out
5273_061_002.cdr
Figure 6
Edition 6, Revision 0
Agfa Group Confidential
Chapter 6.1 / 7
DD+DIS301.03E
2.6
2.7
Handling of chemicals
Observe the respective safety regulations!
Wear goggles (risk of splashing).
If in spite of these precautions chemicals get into your eyes, rinse your
eyes immediately with pure water.
Afterwards see a doctor.
Avoid the breathing of chemical fumes. Provide for sufficient ventilation at
the installation site (see Chapter 1).
Chapter 6.1 / 8
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
Chapter 6.2
Contents
1
2.1
2.2
Function ................................................................................... 2
2.3
2.3.1
2.3.2
2.3.3
3.1
3.2
3.3
3.3.1
3.3.2
TEACH IN ................................................................... 7
4.1
4.2
Edition 6, Revision 0
Agfa Group Confidential
Chapter 6.2 / I
DD+DIS301.03E
Application
CM+9999910050
Replacement of EPROMs
Grounding strap
CM+9999908300
Replacement of PCBs
and EPROMs
---
Adjustment of basic
replenishment rate for
developer / fixer
Locking pin
(service key)
CM+9042663090
To override 2 safety
switches (cover and dryer
flap) (order 2 keys)
Removal tool
CM+9999907930
Thermometer
CM+9999902910
Temperature sensor
calibration and
temperature measuring of
the developer and fixer
solutions.
Edition 6, Revision 0
Agfa Group Confidential
Chapter 6.2 / 1
DD+DIS301.03E
2.1
Range of application
Only execute a BASEINIT in case of:
Software change
Inexplicable functional problems
2.2
Function
With a BASEINIT all standard process data is loaded from the EPROM
(IC 50/51) into the EEPROM. All customer-specific settings in the EEPROM
are overwritten and must be entered again via the SERVICE program
<Service Settings>.
DEFAULT settings after a BASEINIT see Chapter 3.
Exception:
The following settings are only overwritten if an exceeded limit value is
detected during the plausibility check.
Settings
Display language
not defined
Process application
> +/- 1C
Initiate a BASEINIT:
There are three possibilities to trigger a BASEINIT:
Chapter 6.2 / 2
Agfa Group Confidential
Edition 6, Revision 0
DD+DIS301.03E
2.3.1
SERVICE program
52726-6m3.cdr
Figure 1
Action
Keys
Display text
Base Init
Do baseinit?
YES
NO
YES
Ready
RP
2.3.2
34.2C
Manual routine
key and hold it, switch on the
The machine is switched off. Press the
machine, wait until the status indication comes up on the display. Depending
on the set process and the current developer temperature the following status
is displayed:
RP
24.9C
BASEINIT has been completed.
2.3.3
Automatic routine
The machine initiates an automatic BASEINIT if a different software version
number than the one stored in the EEPROM is detected in the EPROM
(IC50/51) during the initialization.
Edition 6, Revision 0
Agfa Group Confidential
Chapter 6.2 / 3
DD+DIS301.03E
Type: 5270/100
CLLC1107
Info Counter
Clear TmpCountr
Maintenance
Maint.: MM/YY
Interval: X/year
> 5 sec.
DD.MM. X,X m2
Jog Cycle: Auto
Pump Cal.: DEV
DD.MM.YY: XXXXml
Test & Adjust
Service Settings
Err XX: yyy times
Error Text
5270_10062_001.cdr
3.1
Logbook
Step XX hh:mm
Display Text
Runtime
Runtime
XXXXX h
Info Counter
> 5 sec.
Clear TmpCountr
5270_10062_002.cdr
Chapter 6.2 / 4
Agfa Group Confidential
Edition 6, Revision 0
DD+DIS301.03E
3.2
Counter cleared!
23.01.2004
5270_10062_003.cdr
3.3
3.3.1
Range of application
Execute only in case of:
Replacement of the clock chip
Replacement of Control Board PCB1 (GS1)
3.3.2
Edition 6, Revision 0
Agfa Group Confidential
Chapter 6.2 / 5
DD+DIS301.03E
The deletion function, which is activated by pressing the two arrow keys
simultaneously and switching on the machine, resets the following
infocounters, lists, and operation time counters:
Chapter 6.2 / 6
Agfa Group Confidential
Maint.: MM/YY
Interval: X/Year
Date of last maintenance and maintenance interval
DEV tot XXX L
DEV tmp XXX L
Replenishment of developer, total and since last maintenance
FIX tot XXX L
FIX tmp XXX L
Replenishment of fixer, total and since last maintenance
Film tot XXX L
Film tmp XXX L
Processed film, total and since last maintenance
Pump Cal.: DEV
DD.MM.YY: XXXXml
Date of developer replenishment rate calibration with adjusted calibration
rate
Pump Cal.: FIX
DD.MM.YY: XXXXml
Date of fixer replenishment rate calibration with adjusted calibration rate
Device Error
The last 100 errors (maximum) with date and time
Error Hit List
The previously occurred errors according to occurrence frequency with
error number and list position
Logbook
Machine actions after switching on with plaintext and time
Runtime
Operating hours of the machine
Edition 6, Revision 0
DD+DIS301.03E
TEACH IN
Measuring the current of all consumers for the automatic error diagnosis
Current measuring of the consumers is only possible as of software version
CEOS 1714 and with integrated current sensor.
By means of this function the current values of the individual consumers in
relation to the applied mains voltage are measured and saved. The
measured current value is then used as reference for the automatic
diagnosis function.
A <Teach In> must be made after replacement of a consumer.
The <Teach In> procedure must be completed to be able to exit the
<Teach In> dialog.
The current is measured via the Current
Sensor Board PCB2.
512065bs.cdr
Figure 2
Edition 6, Revision 0
Agfa Group Confidential
Chapter 6.2 / 7
DD+DIS301.03E
InfoCounters
Test & Ajust
Device ErrTest
Settings
ServiceSettings
Language
Press ENTER to
start selection
Teach In
Service
Going standby
please wait 3s
Measurement #X
Offset Current
#X XXX V
Save?
=Y
5273_10003_032.cdr
XXX mA
=N
Teach In - Wait
- done - (OK)
#x
XXX V
XXX mA
=Y
=N
Figure 3
= number of the consumer
= voltage
= measured current
= yes
= no (new value not yet saved, old value is kept)
Action
Select the dialog window
<Teach In>
All consumers are switched off.
The supply voltages of the machine and the
currents of the consumers are measured.
The first measurement is carried out and
then the result is displayed.
Save the measurement.
Keys
Display text
Press ENTER to
start selection
Going standby
please wait 3s
Select all dev.
Enter StartMeas
Measurement #X
Offset Current
#X: XXX V XXX mA
Save ? =Y x=N
#X: XXX V XXX mA
Teach in - WAIT
-done- (OK)
Edition 6, Revision 0
DD+DIS301.03E
4.1
Error messages
In the following cases a warning is displayed during the <Teach In>:
xx
aaaa
= measured current
bbbb
cccc
#xx TO:yyyy-zzzz
ccccms >aa%/bbbb
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xx
yyyy
zzzz
cccc
aa
bbbb
Chapter 6.2 / 9
DD+DIS301.03E
4.2
Delay
time
Max. meas.
time
Offset current
20%
4s
5s
20%
10mA
200mA 1s
5s
10%
10mA
200mA 1s
5s
Circulation pumps
10%
100mA 400mA 0
5s
50mA
200mA 0
5s
10%
50mA
200mA 0
5s
Dryer fan
10%
400mA 800mA 2s
5s
Exhaust fan
low capacity
10%
20mA
200mA 10s
10s
Exhaust fan
high capacity
10%
50mA
200mA 10s
20s
IR heater level 1
10%
800mA 1.5A
1s
10s
IR heater level 2
10%
1A
2A
1s
10s
IR heater level 3
10%
1.3A
2A
1s
10s
IR heater level 4
10%
1.7A
2.5A
1s
10s
IR heater level 5
10%
2A
3A
1s
10s
IR heater level 6
10%
2.2A
3.2A
1s
10s
IR heater level 7
10%
2.5A
3.4A
1s
10s
IR heater level 8
10%
2.8A
4A
1s
10s
IR heater level 9
10%
3.3A
4.2A
1s
10s
IR heater level 10
10%
3.5A
5A
1s
10s
10%
6A
10A
5s
Heater developer
10%
2A
4.5A
5s
Heater fixer
10%
2A
4.5A
5s
Motor (standby)
5mA
400mA 1s
Chapter 6.2 / 10
Agfa Group Confidential
5s
Edition 6, Revision 0
DD+DIS301.03E
Troubleshooting
Chapter 6.3
Contents
1
Operation Display...................................................... 1
1.1
1.2
2.1
2.2
3.1
3.2
3.3
4.1
4.2
4.3
4.3.1
4.3.2
4.4
Edition 6, Revision 0
Agfa Group Confidential
Chapter 6.3 / I
DD+DIS301.03E
Troubleshooting
Operation Display
The following messages are displayed during normal operation without any
problems:
1.1
Status displays
Display
RP
Ready
RP
XX.XC
34.0C
Machine is in STANDBY
NOMINAL developer temperature has been
reached
Machine is ready for film feed
Machine is in film process
Film is in the film feed area / film area scanner
Please wait
1.2
Adding
developer
Adding
fixer
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Chapter 6.3 / 1
DD+DIS301.03E
Troubleshooting
Display
Adding
water
Heating
developer
Error:
Cause:
Remedy:
Cooling
developer
This message only
occurs if developer
temperature or process
have been changed.
Chapter 6.3 / 2
Heating
fixer
Emergency film
Please wait
Edition 6, Revision 0
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DD+DIS301.03E
Troubleshooting
Display
Maintenance
Please wait
Edition 6, Revision 0
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Chapter 6.3 / 3
DD+DIS301.03E
Troubleshooting
2.1
Level check:
Chapter 6.3 / 4
Check
EOS module
Check
mixer
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
Troubleshooting
Display
Check external
developer
Check external
fixer
Check
waste tank
Check
anti-algae
Check
water pump
Failure of water tank circulation (option); synchromotor 0M4 defective (see Chapter 6.3, Section 3)
Impeller fails to turn; clean the water pump!
Control Board PCB1 defective.
Corresponds to
<SERVICE 515>
Developer level
low
Corresponds to
<SERVICE 507>
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Agfa Group Confidential
Chapter 6.3 / 5
DD+DIS301.03E
Troubleshooting
Display
Fixer level
low
Corresponds to
<SERVICE 508>
Water level
low
Corresponds to
<SERVICE 507>
Chapter 6.3 / 6
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
Troubleshooting
2.2
key.
SERVICE 501
SERVICE 502
SERVICE 503
SERVICE 504
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Chapter 6.3 / 7
DD+DIS301.03E
Troubleshooting
Display
SERVICE 505
SERVICE 506
SERVICE 508
Corresponds to
<Fixer level
low>
Chapter 6.3 / 8
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
Troubleshooting
Display
SERVICE 509
Corresponds to
<Water level
low>
SERVICE 514
SERVICE 515
Failure of water tank circulation (option); synchromotor 0M4 defective (see Chapter 6.3, Section 3)
Impeller fails to turn; clean the water pump!
Control Board PCB1 defective.
Corresponds to
<Check water
pump>
SERVICE 518
SERVICE 519
SERVICE 520
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Chapter 6.3 / 9
DD+DIS301.03E
Troubleshooting
Chapter 6.3 / 10
Display
SERVICE 535
SERVICE 536
SERVICE 539
24 V supply failed.
SI9 on Control Board PCB1 defective.
Control Board PCB1 defective.
SERVICE 549
SERVICE 550
SERVICE 555
SERVICE 556
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
Troubleshooting
Display
SERVICE 557
SERVICE 558
SERVICE 559
SERVICE 562
Check fuse SI 1.
Fixer replenisher pump 2M2 defective
(checking in <TEACH IN> is possible).
SERVICE 563
Check fuse SI 1.
Developer replenisher pump 2M1 defective
(checking in <TEACH IN> is possible).
SERVICE 574
SERVICE 575
SERVICE 579
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Chapter 6.3 / 11
DD+DIS301.03E
Troubleshooting
Chapter 6.3 / 12
Display
SERVICE 580
SERVICE 582
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
Troubleshooting
3.1
Synchro-motor (1) OK
LED OFF
ERROR
1: Synchro-motor
2: Fault display
3: Position of the
assembly within
the housing
4: Pump housing
5: Impeller
4
1
5273_10063_007.cdr
Edition 6, Revision 0
Agfa Group Confidential
Figure 1
Chapter 6.3 / 13
DD+DIS301.03E
Troubleshooting
3.2
Cause:
Brief dropping of the water level in the heater delay time of max.
4min.
The replenisher pumps stop until the water level is reached
again and the circulation starts, the level drops again.
The cause for this level drop in the water may be a leaking antialgae solenoid valve or a defective O-ring at the tank drain taps.
Remedy:
Check the anti-algae solenoid valve and the O-ring and replace
if necessary.
The anti-algae solenoid valve may get leaks as a result of chlorine used in
the water tank.
3.3
Remedy:
Chapter 6.3 / 14
Edition 6, Revision 0
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DD+DIS301.03E
Troubleshooting
Edition 6, Revision 0
Agfa Group Confidential
Chapter 6.3 / 15
DD+DIS301.03E
Troubleshooting
4.1
Flow chart
Display:
Please wait
no
yes
The next consumer is supplied and the current
value is measured.
Display:
Service 5YY
no
Display:
Service 5YY
yes
No defective consumer detected!
Is the
original error
5XX still
present?
no
yes
Display:
Ready
RP
34,0C
Service 5XX
Chapter 6.3 / 16
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
Troubleshooting
4.2
SERVICE 501
SERVICE 502
SERVICE 503
SERVICE 504
SERVICE 505
SERVICE 506
SERVICE 507
SERVICE 508
SERVICE 509
SERVICE 514
SERVICE 515
Edition 6, Revision 0
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Chapter 6.3 / 17
DD+DIS301.03E
Troubleshooting
SERVICE 574
SERVICE 579
4.3
4.3.1
#n SERVICE 5XX
(DD.MM. hh:mm)
Checking ...
please wait
Check supp. line
and plug ST75
Chapter 6.3 / 18
n = List number
5XX = Error before internal
diagnosis
DD = day
The internal error
MM = month
diagnosis is
hh:mm = time
started
Internal error diagnosis in process.
Initiating service
number with date
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
Troubleshooting
4.3.2
<Autotest> Menu
By means of the functions in the menu <Test & Adjust> <Autotest>
<Test single id> all error diagnostics routines for the errors 5XX can
be started individually.
DO SERVICE 5XX?
developer heat?
Checking ...
please wait
Check supp. line
and plug ST75
Service number
with plaintext
The function <Test all autom.> starts all diagnostics routines one after
the other.
4.4
Service number
Check BE1,
Si6, HZ3, GS1
SERVICE 501
Check BE1,
Si6, HZ3, GS1
SERVICE 502
Check BE2,
Si7, HZ2, GS1
SERVICE 503
Check BE2,
Si7, HZ2, GS1
SERVICE 504
Check Si1,1Si1
Si3,HZ1,1Hz1,GS1
SERVICE 505
Edition 6, Revision 0
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Chapter 6.3 / 19
DD+DIS301.03E
Troubleshooting
Chapter 6.3 / 20
Plaintext
Service number
--
SERVICE 506
Check ST67,DEV
sensor, hose.
SERVICE 507
SERVICE 507
SERVICE 507
Check ST68,FIX1
sensor, hose.
SERVICE 508
Check ST76,FIX2
sensor, hose.
SERVICE 508
SERVICE 508
SERVICE 508
Check ST69,WAT
sensor, hose.
SERVICE 509
Short circuit
sensor, GS1
SERVICE 509
SERVICE 509
--
SERVICE 514
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
Troubleshooting
Plaintext
Service number
--
SERVICE 515
SERVICE 518
SERVICE 519
SERVICE 520
GS1 defect
SERVICE 535
No supply 24V1
GS1 defect
SERVICE 535
No supply 24V2
GS1 defect
SERVICE 535
24V1 faulty
GS1 defect
SERVICE 535
24V2 faulty
GS1 defect
SERVICE 535
AllSens Out Of
Range GS1 defect
SERVICE 535
GS1 defect
current too high
SERVICE 535
SERVICE 536
Edition 6, Revision 0
Agfa Group Confidential
Chapter 6.3 / 21
DD+DIS301.03E
Troubleshooting
Chapter 6.3 / 22
Plaintext
Service number
24V1 faulty
M4-M7,GS1 defect
SERVICE 539
Supply line
M4-M7,GS1 defect
SERVICE 539
SERVICE 539
No 24V supply
Si9,GS1 defect
SERVICE 539
Motor M4-M7
defect
SERVICE 539
CurrentSens
defect
SERVICE 549
M2 too slow
check M2, GS1
SERVICE 550
M1 too fast
check M2, GS1
SERVICE 550
Check SI8,M2
GS1 BU4, GS1
SERVICE 550
Revolut. Detect.
0M7 defect
SERVICE 555
Check impeller
0M7 defect
SERVICE 555
Revolut. Detect.
0M6 defect
SERVICE 556
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
Troubleshooting
Plaintext
Service number
Check impeller
0M6 defect
SERVICE 556
Revolut. Detect.
0M5 defect
SERVICE 557
Check impeller
0M5 defect
SERVICE 557
Revolut. Detect.
0M4 defect
SERVICE 558
Check impeller
0M4 defect
SERVICE 558
--
SERVICE 559
Check line_30M1
30M1, GS1 defect
SERVICE 562
Check SI1,GS1
SERVICE 562
Check line_30M2
30M2, GS1 defect
SERVICE 563
Check SI1,GS1
SERVICE 563
SERVICE 574
SERVICE 575
Edition 6, Revision 0
Agfa Group Confidential
Chapter 6.3 / 23
DD+DIS301.03E
Troubleshooting
Chapter 6.3 / 24
Plaintext
Service number
0M1 or 1M1
defect
SERVICE 575
SERVICE 579
Fan blocked
GS1 defect
SERVICE 579
SERVICE 580
SERVICE 582
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
Coding / Fuses
Chapter 6.4
Contents
1
Edition 6, Revision 0
Agfa Group Confidential
Chapter 6.4 / I
DD+DIS301.03E
Coding / Fuses
MC31
MC4
L11
ST57
IC52
IC51
ST88
IC63
ST81
ST87
IC78
ST4
RS4
IC88
RS1 RS3
RS6
RS5 RS7
RS9
RS24
RS22
R378
RS23
R379
R381
RS8
SI11
RS2
Film Out
RS21
SI12
R475 R485
IC79
BU4
R476 R380
MC35 MC36
R464 R465
Brightness
Contrast
ST82
ST15
TY1
C79
ST65
ST53
IC50
MC3
HeatD
ST64
MC24
MC23
MC22
MC13
MC2
MC20
MC34
IR
ST62
ST54
S1
C64
C63
ST45
SI2
ST85
Blowe
ST63
ST89 ST90
+12MOT
ST66
ST5
TY2
C80
BU9
SI8
RS19
MC28
MC27
SI9
MC16
MC17
MC29
RS20
C210
HeatF
CM+952709450
IC57
ST55
R377
ST86
SI10
SI6
SI7
SI1
SI5
BU10
BU7
BU6
SI3
XK1
5273_100064_001.cdr
Figure 1
Designation
Value
Description
SI1
1 A slow
SI2
1.25 A slow
+12V2 DC
SI3
10 A slow
SI5
6.25 A slow
SI6
6.25 A slow
SI7
6.25 A slow
SI8
6.25 A slow
+24V DC
SI9
6.25 A slow
SI10
10 A slow
SI11
10 A slow
SI12
10 A slow
Plug
ST62
ST63
ST64
ST65
Code
open
open
open
open
Edition 6, Revision 0
Agfa Group Confidential
Chapter 6.4 / 1
DD+DIS301.03E
Chapter 6.5
Contents
1
Panels......................................................................... 1
2.1
2.2
2.3
2.4
2.5
2.6
2.7
6.1
6.1.1
6.1.2
Preparations...................................................................................... 15
Replacement of PCB1....................................................................... 16
6.2
6.3
10
10.1
10.2
10.3
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Chapter 6.5 / I
DD+DIS301.03E
Chapter 6.5 / II
10.4
Guide plates........................................................................... 26
10.5
10.6
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
Panels
Disconnect the machine from the mains before starting any maintenance
and/or repair activities. If a mains connection is absolutely necessary this
maintenance and repair work must only be made by specially trained
personnel.
For correct removal of panels refer to the illustration below.
Attach the panels and covers in reverse order for light tight connection.
3
2
1
2
527061bm.cdr
Figure 1
Edition 6, Revision 0
Agfa Group Confidential
Chapter 6.5 / 1
DD+DIS301.03E
527365am.cdr
Figure 2
527065HM.CDR
Figure 3
Chapter 6.5 / 2
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
2.1
527065bm.cdr
Figure 4
Dismount the rear panel.
Open the dryer flap (2).
Unplug connections (3).
Unthread the cables from
the cable ties (4).
Undo the screws (5).
5
5
527065pm.cdr
Figure 5
Edition 6, Revision 0
Agfa Group Confidential
Chapter 6.5 / 3
DD+DIS301.03E
7
8
5272065af.cdr
Figure 6
Undo the screws (9), (10)
and (11).
Tilt the complete unit (12)
(shaft and bracket) to
open it and remove it
towards the dryer.
5272065ag.cdr
10
11
12
Figure 7
Chapter 6.5 / 4
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
2.2
2
5272065ai.cdr
Figure 8
2.3
4
5
5272065ah.cdr
Figure 9
Edition 6, Revision 0
Agfa Group Confidential
Chapter 6.5 / 5
DD+DIS301.03E
2.4
1
2
3
4
5272065aj.cdr
Figure 10
The bevel gears between the horizontal and the vertical shaft must be aligned
(see Chapter 6.5, Section 2.7)
The fixed bearing (4) determines the alignment.
Chapter 6.5 / 6
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
2.5
527365jm.cdr
Figure 11
The bevel gears between the horizontal and the vertical shaft must be
aligned (see Chapter 6.5, Section 2.7)
Edition 6, Revision 0
Agfa Group Confidential
Chapter 6.5 / 7
DD+DIS301.03E
2.6
527065km.cdr
4
1
Figure 12
Tighten the two screws
(5).
527065bm.cdr
Figure 13
Chapter 6.5 / 8
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
9
10
10
5273_10065_002.cdr
Figure 14
If the clips (10) on the red roller are not correctly mounted, the rollers will
block!
Edition 6, Revision 0
Agfa Group Confidential
Chapter 6.5 / 9
DD+DIS301.03E
4
3
1
527065qm.cdr
Figure 15
The bevel gears between the horizontal and the vertical shaft must be
aligned (see Chapter 6.5, Section 2.7)!
Chapter 6.5 / 10
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
2.7
II
A
2
2
5273_10065_001.cdr
Figure 16
The bevel gears must be aligned. Displacement (A) on the bevel gears must
not exceed 0.5 mm.
Adjustment of the vertical shaft is not required.
Adjustment of the upper horizontal shaft or the bevel gears pair I is made
on the bearing (1).
Adjustment of the lower horizontal shaft or the bevel gears pair II is made
on the bearing (2).
Edition 6, Revision 0
Agfa Group Confidential
Chapter 6.5 / 11
DD+DIS301.03E
1
5273_10065_013.cdr
Figure 17
Undo screw (2) and fold
down PCB1 (3).
Undo the screws (4).
5273065ab.cdr
Figure 18
Chapter 6.5 / 12
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
5273065ad.cdr
Figure 19
Edition 6, Revision 0
Agfa Group Confidential
Chapter 6.5 / 13
DD+DIS301.03E
A
B
1
5273_10065_006.cdr
Figure 20
If the distance is less than 3.0 mm, drying errors may occur (wave lines in
film transport direction).
Chapter 6.5 / 14
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
CM+952709450
(Label on board: F8.5270.7890._)
Observe the remarks about repairs on printed circuit boards in Chapter 6.1.
6.1
Data
EPROMs
IC50, IC51
Machine software
EEPROM IC79
6.1.1
Preparations
A BASEINIT is made after replacement of Control Board PCB1, i.e. all settings
saved EEPROM (IC79) are reset to default. Therefore make sure to make the
following preparations before replacement:
Edition 6, Revision 0
Agfa Group Confidential
Chapter 6.5 / 15
DD+DIS301.03E
Replacement of PCB1
C210
MC32
MC31
L11
MC4
ST57
ST64
IC50
MC22
MC3
TY1
C79
ST65
ST53
IC51
ST88
IC63
R476 R380
RS21
IC78
Brightness
Contrast
ST87
SI12
MC35 MC36
R475 R485
R464 R465
ST75 ST78 ST77
IC79
RS4
IC88
RS6
RS1 RS3
RS5 RS7
SI11
RS9
RS22
R378
R379
R381
RS8
RS2
Film Out
RS24
RS23
RS20
ST81
ST82
ST15
BU4
IR
MC13
MC2
MC20
MC34
IC52
MC24
MC23
Blowe
ST62
ST54
S1
ST5
C64
C63
ST45
SI2
ST85
+12MOT
ST63
ST89 ST90
SI8
TY2
C80
BU9
HeatF
ST66
SI9
MC16
MC17
MC29
MC28
MC27
RS19
IC57
ST55
R377
6.1.2
SI10
SI6
SI7
SI1
SI5
SI3
BU10
ST86
BU7
XK1
BU6
5273_10065_005.cdr
ST62
ST54
S1
Fan1
MC13
MC2
MC20
MC34
IC52
ST64
12V2
ST45
C80
+24V2
C64
C63
MC24
MC23
MC3
IC51
ST88
IC63
IC65
ST4
D2
R4 76 R3 80
R475 R485
R464 R465
Brightness
Contrast
SI12
MC35 M C3 6
IC79
IC88
RS4
RS1 RS3
RS6
RS5 RS7
Film Out
RS9
ST86
RS22
R378
R379
RS23
R381
RS8
SI11
RS2
RS24
RS20
IC78
ST82
ST87
BU4
RS21
ST81
ST15
D49
TY1
+24V
ST5
D50
Circ.
C79
ST65
ST53
IC50
MC22
SI8
TY2
IR
Drain
Fan2
SI2
ST85
BU9
SI9
MC16
MC17
R377
ST89 ST90
Supply
ST57
D48
L11
MC4
R410
RS19
ST63
R477
HeatF
MC28
MC27
ST66
MC32
MC31
Clutch
Blowe
Dev Repl
MC29
+12MOT
C210
IC57
ST55
HeatD
Figure 21
Switch off machine and disconnect from mains.
Remove top cover and side panels on the right.
Unplug all cables on Control Board PCB1 (1).
Undo the 12 screws on the Control Board PCB1.
Remove the Control Board from the machine.
Insert the new Control Board and fasten with 12 screws.
Connect all cables;
ensure correct connection of the three wires for protective earth (PE) ,
neutral (N), and phase (L) on terminal strip XK1:
SI10
SI6
SI7
SI1
SI5
SI3
BU10
BU7
BU6
XK1
5273_10065_011.cdr
Figure 22
The wires must be connected as follows on
the terminal strip XK1 on PCB1:
L=
phase
brown wire
N=
neutral
blue wire
PE
PE =
protective
earth
green-yellow wire
5270_10013_002.cdr
Chapter 6.5 / 16
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
Take EPROMs IC50 and IC51 (Software CLLC1107 and up) from the old
board and mount them on the new board (replacement see Chapter 6.5).
Control Board CM+952709450 (F8.5270.7890._) is only compatible with
Software CLLC1107 and up.
Adjust the volume of the buzzer, and brightness and contrast of the display
(control panel) with the potentiometers on the Control Board PCB1.
MC31
MC32
L11
MC4
TY2
ST57
ST45
SI2
IC51
IC63
IC63
C79
TY1 TY1
ST88
ST85
ST72 ST73
ST71ST76 ST79
ST74
ST82
R464
R465
IC79
IC88
R476
BU4
R476 R380
R380
RS24SI12 SI12
RS10 MC35
RS11MC36
ST79
ST74
ST76
ST75
ST78
ST77
Brightness
Contrast
R464 R465
ST
ST63
C79
ST4
ST88
IC78
ST82
Brightness
Contrast
ST90
IC78
ST81
ST87
27
IC51
IC50
Film Out
MC3
IR
ST53
MC24
MC23
MC22
MC13
MC2
MC20
ST64
ST64 ST65
ST65
ST15
MC13
MC2
MC34
S T7 0
ST67 ST68 ST69
RS5 RS7
RS4
RS1 RS3
RS6
RS5 RS7
CM+952709450_ (F8.5270.7890._)
ST86
RS21
RS22
R378
RS23
R379
R381
RS8
SI11
RS2
RS9
RS8
R485
R475
R475
RS24
RS19
IC52
ST81
C64
C63
HeatF
ST62
ST62
ST54
ST54
S1
C64
C63
C80
Blowe
ST85
RS20
ST63
ST89 ST90
ST5
IC57
+12MOT
ST66
C80
BU9
SI8
TY2
HeatF
MC28
MC27
SI9
MC16
MC17
MC29
R377
C210
IC57
ST55
R466
R464
R465
+12MOT
Buzzer volume
Display brightness
Display contrast
SI10
SI6
SI7
SI1
SI5
BU10
BU7
BU6
SI3
XK1
5273_10003_029.cdr
Edition 6, Revision 0
Agfa Group Confidential
Chapter 6.5 / 17
DD+DIS301.03E
6.2
IC57
ST55
MC29
MC28
MC27
ST66
ST63
ST89 ST90
ST57
SI2
ST85
ST62
ST54
S1
IC52
IC 52
ST64
ST65
ST67 ST68
ST53
IC50
IC51
ST88
IC63
ST81
IC78
ST71 ST72
ST74 ST76
ST82
ST47
ST87
R464 R465
Brightness
Contrast
ST15
IC79
ST75 ST78
IC88
Film Out
5273_10065_007.cdr
Figure 23
Switch off machine and disconnect from mains.
Remove top cover and side panels on the right.
Carefully lift clock chip IC52 out of its socket using a small screwdriver.
Insert the new clock chip according to the socket notch (1) in the correct
position. Carefully place the pins on the socket and do not distort the chip
when pressing it down!
Mount the covers and panels again.
Chapter 6.5 / 18
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
6.3
2
4
1
1
5273_10065_008.cdr
MC32
MC31
MC4
L11
MC29
IC52
ST64
IC51
ST88
IC63
ST81
MC3
TY1
C79
ST65
ST53
IC50
MC24
MC23
MC22
MC13
MC2
MC20
MC34
IC78
ST4
R476 R380
Film Out
R475 R485
R464 R465
Brightness
Contrast
ST87
SI12
MC35 M C36
ST82
ST15
IC79
IC88
BU4
IR
ST62
ST54
S1
C64
C63
ST45
SI2
RS4
RS1 RS3
RS6
RS5 RS7
RS9
ST86
RS21
RS22
R378
RS23
R379
R381
RS8
SI11
RS2
RS24
RS19
ST85
ST5
HeatF
ST89 ST90
BU9
ST57
+12MOT
ST66
C80
ST63
SI8
TY2
Blowe
MC28
MC27
SI9
MC16
MC17
RS20
ST55
R377
C210
IC57
SI10
SI6
SI7
SI1
SI5
BU10
BU7
BU6
SI3
XK1
Figure 24
Switch off machine and disconnect from mains.
Remove top cover and side panels on the right.
Pull the EPROMs IC50 and IC51 out of their sockets using the extraction
tool for PLCC housings. (Sequence of actions: 1, 2, 3).
Insert the EPROMS according to the socket notch (4) in the correct
position.
Mount the covers and panels again.
Connect the machine to the mains and switch on.
Select the application (see Chapter 3).
After modification of the application a machine reset with BASEINIT is
executed.
Make all further settings in <Service Settings> (Chapter 3). The
values noted before can be re-entered now. So the machine will work again
in the previous mode.
Edition 6, Revision 0
Agfa Group Confidential
Chapter 6.5 / 19
DD+DIS301.03E
527065dn.cdr
Figure 25
Switch off machine and disconnect from mains.
Remove top cover and side panels on the left.
Unplug ST2 (1).
Open the cable tie (2).
Remove the Current Sensor Board PCB2 from the holder.
Unthread the cable from the current sensor.
Thread the cable from below through the new current sensor with
2 windings.
Only one winding around the ring magnet results in incorrectly
detected current values and thus in an error message (Service 549).
Insert current sensor PCB2 in the holder.
Plug in ST2 (1).
Screw the cable to the cable terminal (2).
Mount the covers and panels again.
Connect the machine to the mains and switch on.
Execute the <TEACH IN> procedure (see Chapter 6.2).
Chapter 6.5 / 20
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
InfoCounters
CAL DEV Display
ServiceSettings
Cal.
XX.X
Cal.
XX.X
Dev.Display
C
Dev.Sensor
C
Language
Service
Figure 26
5273_10003_030.cdr
Edition 6, Revision 0
Agfa Group Confidential
Chapter 6.5 / 21
DD+DIS301.03E
20.0
BLAU
BLUE
BLEU
AZUL
CM+9.0430.8303.0
Figure 27
In the blue pumps the bearing bushes, special disk, and impeller shaft are
made of ceramic material.
Keramik
A
Figure 28
Pump repair possibility
We do not stock any spare parts for these pumps!
The pump is considered a wear part and must be replaced as a complete
unit!
Chapter 6.5 / 22
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
10.1
Roller diagram
Edition 6, Revision 0
Agfa Group Confidential
*= Typ 5270/105
Type 5270/105
CM+9527081004
doppelt angefedert
= double spring bearing
doble suspension
CM+9527082004
CM+9527082004
CM+9527085002
CM+9527082004
WAT
FIX 2
DEV
FIX 1
5270_10065_001.cdr
DIS / DRY
10
Chapter 6.5 / 23
DD+DIS301.03E
10.2
5270_10065_002.cdr
Rollers with aluminum pipe core (ALU) and rollers with steel pipe core
(STEEL), they can be differentiated by their different weights.
Chapter 6.5 / 24
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
CM+9527082004
CM+9527081004/
CM+9527081400 *
155
DEV
153
CM+9527082004
153
152
*= Typ 5270/105
Type 5270/105
CM+9527082004
153
152
151
FIX 1
151
FIX 2
WAT
153
DIS / DRY
CM+9527085002
5270_10065_003.cdr
153
10.3
Edition 6, Revision 0
Agfa Group Confidential
Chapter 6.5 / 25
DD+DIS301.03E
10.4
Chapter 6.5 / 26
Guide plates
Part number
Guide plate
151
CM+9520055011
152
CM+9522056041
153
CM+9520056032
155
CM+9520051164
Edition 6, Revision 0
Agfa Group Confidential
Edition 6, Revision 0
Agfa Group Confidential
41
44
11
13
14
40
CM+9527081004/
CM+9527081400 *
44
40
43
41
41
CM+9527082004
44
WAT
43
41
CM+9527082004
40
40
44
42/18
42/18
43
FIX 2
*= Typ 5270/105
Type 5270/105
CM+9527082004
42/18
FIX 1
5270_10065_005.cdr
45
CM+9527085002
45
43
DIS / DRY
43
43
45
48
40
43
45
43
10.5
43
42/18
DEV
DD+DIS301.03E
Replacement of Parts, Adjustment Instructions
Gear diagram
Chapter 6.5 / 27
Chapter 6.5 / 28
=25,5 mm
z=15 Sw
CM+9839180760
=39 mm
=29.72 mm
=29.72 mm
z=32 Sw
z=24 Sw
z=18 Sw
z=18 Sw
CM+9520051330
CM+9520051360
CM+9520051370
40
13
14
=51 mm
=24.7 mm
z=15 Gr
=25.5 mm
=44.7 mm
CM+9521081320
z=15 Sw
z=28 Sw
CM+9520051350
42
48
44
CM+9520051321
CM+9520051340
45
41
18
CM+9521027362
CM+9520051380
CM+9520051311
=25.5 mm
=25.5 mm
=52.36 mm
5270_10065_006.cdr
Z=11 Sw
bzw.
Z=15 Sw
z=15 Sw
z=24 Sw
10.6
43
11
DD+DIS301.03E
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
Chapter 6.6
Contents
1
1.1
Settings .................................................................................... 1
1.2
Infocounters............................................................................. 2
1.3
1.4
Service Settings....................................................................... 5
2.1
2.2
Exception: .............................................................................. 15
Edition 6, Revision 0
Agfa Group Confidential
Chapter 6.6 / I
DD+DIS301.03E
1.1
Settings
Press the Arrow keys
to move to the next
dialog in a menu:
Start/1. Level
3. Level
4. Level
Remarks
5. Level
Any
Display
Process
RP
RP
Temperature
Temperature
XX C
34 C
Dryer
Dryer
XX
Replenishment
Jog Cycle
AUTO
AUTO
Start Cycle
OFF
OFF
Start Cycle
Developer
2
XXXX ml/m
400 ml/m2
Applikation LR3300:
600 ml/m2
Fixer
Fixer
XXXX ml/m2
400 ml/m2
Applikation LR3300:
600 ml/m2
Possible Settings:
Applikation Curix, LR3300:
RP (2min), IP (90s), HT (60s )
Adjustable from 25 C to 39 C
in steps of 1 C
Dryer steps adjustable from 1 to 13
Possible Settings are AUTO / OFF / ON
Possible Settings are OFF / ON
Adjustable from
2
50 - 1200 ml/m (application Curix)
2
50 - 800 ml/m (application LR3300)
2
in steps of 50 ml/m
Adjustable from
2
50 - 1200 ml/m (application Curix)
50 - 800 ml/m2 (application LR3300)
2
in steps of 50 ml/m
On / Off
Down / Adjust
Up / Adjust
Enter / Confirm
Abort / Back
5273_10066_001_e.cdr
Edition 6, Revision 0
Agfa Group Confidential
Chapter 6.6 / 1
1.2
DD+DIS301.03E
Infocounters
Press the Arrow keys
to move to the next
dialog of a menu:
Start/1. Level
3. Level
any
Display
> 5 sec.
4. Level
Remarks
5. Level
Type: 5270/100
CLLC1107
Info Counter
Type: 5270/100
Applikation LR3300:
Type: 5270/105
Clear TmpCountr
NO
Maintenance
Maint.: MM/YY
Interval: X/year
Display only
Display only
Display only
Display only
DD.MM. X,X m2
Jog Cycle: Auto
Display only
Service Settings
Display only
Display only
Logbook
Step XX hh:mm
Display Text
Display only
Runtime
Runtime
XXXXX h
Display only
On / Off
Down / Adjust
Up / Adjust
Enter / Confirm
Abort / Back
5273_10066_001_e.cdr
Chapter 6.6 / 2
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
1.3
Start/1. Level
3. Level
Device ErrTest
any
Display
4. Level
#XX Service XXX
(DD.MM. hh:mm)
Test single id
Service Settings
XXX: Checking
Please Wait
Do Service XXX
Text
Scanners
Level Processor
Levels
Level Replenish
Level Waste
Keys
> 5 sec.
Actual Temp
Sensors
Mixer
EOS FIX
Test Output
Drive
Pumps
Heaters
Dev. Heat
Fix. Heat
Dryer
Infrared IR1
On / Off
Others
Down / Adjust
Dryer Blower
Enter / Confirm
Abort / Back
5273_10066_001_e.cdr
Edition 6, Revision 0
Agfa Group Confidential
Water Drain
Water Supply
Up / Adjust
Buzzer
Next page
Remarks
5. Level
Exhaust Fan
No error
detected
Measurement #XX
Text
XXX: Checking
Please Wait
X X X X X
R1 R2 R3 R4 R5
LEV X X X X X
PRO DE F1 F2 WA GD
LEV X X X X
REP DE FI WA AL
LEV X X X
WST DE FI WA
KEY X X X X
10s OK CA UP DN
Actual Developer
Temp.: XX.X C
Actual Fixer
Temp.: XX.X C
Actual Dryer
Temp.: XX.X C
Mixer:
XXX OK
EOS FIX:
XXX OK
Drive (Motor)
ON
OFF
Fix Replen Pump
ON
OFF
Dev Replen Pump
ON
OFF
Circulat. Pump
ON
OFF
Developer Heat
ON
OFF
Fixer Heat
ON
OFF
Dryer
ON
OFF
Infrared IR1
ON
OFF
Water Drain
ON
OFF
Water Supply
ON
OFF
Dryer Blower
ON
OFF
Buzzer
ON
OFF
Exhaustfan
LOW HIGH OFF
Display only
Display only
Display only
Display only
Display only
Display only
Display only
Display only
Display only
Display only
Display only
Display only
OK
NOT OK
OK
NOT OK
Display only
OFF
ON / OFF
OFF
ON / OFF
OFF
ON / OFF
OFF
ON / OFF
ON / OFF
OFF
ON / OFF
OFF
ON / OFF
OFF
ON / OFF
OFF
ON / OFF
OFF
ON / OFF
OFF
ON / OFF
OFF
ON / OFF
OFF
Chapter 6.6 / 3
DD+DIS301.03E
Start/1. Level
3. Level
4. Level
Remarks
5. Level
Device ErrTest
any
Display
previous page
Test & Adjust
Service Settings
Test Output
DEV Pump CAL
Air
Reg
Air
Reg
Bleeding
Pumps OFF
Bleeding
Pumps ON
Air
Reg
Air
Reg
Bleeding
Pumps OFF
Bleeding
Pumps ON
Start Test?
Insert result
XXXX ml
Start Test?
Insert result
XXXX ml
Cal. Dev.Display
XX.X C
Cal. Dev.Sensor
XX.X C
Teach in - Wait
- done - (OK)
Do WatchdogTest
YES
NO
Dev Pump XXXXml
Fix Pump XXXXml
Dev Disp XX.Xc
Dev Sens XX.Xc
Offset Current
WtrDrain Valve
WtrSupply Valv
Mixer Pump
Dev repl. pump
Fix repl. pump
Fan
Exh.Fan Low
Exh.Fan High
Infrared at #1
Infrared at #2
Infrared at #3
Infrared at #4
Infrared at #5
Infrared at #6
Infrared at #7
Infrared at #8
Infrared at #9
Infrared at #10
Dryer Heat
Developer Heat
Fixer Heat
Motor(Standby)
Press ENTER to
start selection
Test Watchdog
Quick Display
Calibr. Values
Teach-In values
On / Off
Down / Adjust
Up / Adjust
Enter / Confirm
Abort / Back
XXX mA
=N
#x
= number of the consumer
XXX V = voltage
XXX mA = measured current
Current value table see Chapter 6.2
5273_10066_001_e.cdr
Chapter 6.6 / 4
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
1.4
Service Settings
Menu Overview 1
Press the Arrow keys to move
to the next dialog of a
menu:
Start/1. Level
3. Level
4. Level
Remarks
5. Level
Replenishment
any
Display
Start Replen.
NO
CONT
OFF
AUTO
JogDev Replval.
100ml/h
Service Settings
100ml/h
FILM
> 5 sec.
YES
YES
NO
DevFix SuppCond
NO
Algcid SuppCond
NO
Not active
ON
2:00
FILM
Keys
NO
Key Lock
Timeout NoKey
600 s
Enter / Confirm
Edition 6, Revision 0
Agfa Group Confidential
Mixer Cond
Up / Adjust
5273_10066_001_e.cdr
NO
Down / Adjust
Abort / Back
Value for the water replenishment rate if the setting Surface Replen SURF
was selected for the water replenishment mode.
Adjustable from 3000 to 30000 ml/m2 in steps of 1000 ml/m2
Water Drain
On / Off
Buzzer
ENABLE
Next page
Chapter 6.6 / 5
DD+DIS301.03E
Service Settings
Menu Overview 2
Press the Arrow keys to move
to the next dialog of a
menu:
Start/1. Level
3. Level
any
display
4. Level
previous
page
Service Settings
Maintenance
Service Indic.
Service Interval
Reset ServIndic
> 5 sec.
Remarks
5. Level
ON
2 times/year
NO
Set Date/Time
Cleaning Mode
Demo Mode
Curix
Process Mode
Mammo
Fuji Standalone
NO
NO
LR 3300
YES*
NO
Base Init
Display only
Quick Display
Display only
Display only
Display only
Display only
Display only
Display only
Display only
On / Off
Display only
Down / Adjust
Up / Adjust
Display only
Enter / Confirm
Display only
Abort / Back
Display only
5273_10066_001_e.cdr
Chapter 6.6 / 6
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
2.1
Process settings
(Menu
Settings
Process
2a Developer
replenishment rate
(Menu
Settings
Replenishment
Rates
Developer
2b Fixer
replenishment rate
(Menu
Settings
Replenishment
Rates
Fixer
DEFAULT settings
Developer
temperature
(Menu
Settings
Temperature
Edition 6, Revision 0
Agfa Group Confidential
Possible settings
Process
RP
Meaning
Process
RP
RP (2min)
IP (90s)
HT (60s)
Developer
400 ml/m
Developer
400 ml/m
for Curix
for LR3300
Adjustable between
50 and 1200ml/m
(Curix) and
50 and 800ml/ m
(LR3300)
in steps of 50ml/m
Fixer
400 ml/m
Fixer
400 ml/m
for Curix
for LR3300
Adjustable between
50 and 1200ml/m
(Curix) and
50 and 800ml/ m
(LR3300)
in steps of 50ml/m
Temperature
34 C
Temperature
34 C
RP (2min): 34 C
IP (90s): 36C
HT (60s): 38C
25C 38C
Developer
600 ml/m
Fixer
600 ml/m
Application based
Application based
Process based
Chapter 6.6 / 7
DD+DIS301.03E
SERVICE
SETTINGS
DEFAULT settings
Possible settings
Meaning
Dryer settings
(Menu
Settings
Dryer
Dryer
5
Dryer
5
Process based
RP (2min): 5
IP (90s): 5
HT (60s): 7
1 - 13 dryer steps
can be selected
Start repl.
NO
5b Water
replenishment
Surface Replen.
CONT
Surface Replen.
CONT
Process time
dependent water
supply: The water
supply starts with the
film order and ends
after the process time
has elapsed.
Surface Replen.
SURF
Surface dependent
water supply:
When film feed is
detected a process
dependent delay time
counts down before
the water
replenishment starts
(film just before the
water tank).
(Menu Service
settings
Replenishment
Wat. Repl.
Mode)
The replenishment
rate depends on the
adjusted value for the
water replenishment
(see 5c).
Surface Replen.
ALGAE
Chapter 6.6 / 8
Prevention of algae:
Mode CONT. + 5min.
In addition, water is
supplied every
30 min and always
for 5 min if no film is
developed.
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
SERVICE
SETTINGS
5c Setting the water
replenishment rate
ml/m
DEFAULT settings
Possible settings
Meaning
Wat.Repl.Value
30000 ml/m
Wat.Repl. Value
30000 ml/m
(Menu Service
settings
Replenishment
Water Repl.
Value)
5d Jogcycle
replenishment
Jog Replenishm
Auto
Jog Replenishm.
Auto
Jog Replenishm.
ON
Jog Replenishm.
OFF
Jog replenishment is
switched off.
If <Jog
Replenishm. ON>
is set up, the rate to
be replenished for
developer and/or fixer
can be entered.
(Menu Service
settings
Replenishment
Jog Repl. Mode)
5e Developer jogcycle
rate
(Menu Service
settings
Replenishment
JogDev
Replval.)
Fixer
Jogcycle rate
(Menu Service
settings
Replenishment
JogFix
Replval.)
Edition 6, Revision 0
Agfa Group Confidential
Chapter 6.6 / 9
DD+DIS301.03E
SERVICE
SETTINGS
DEFAULT settings
Drive ON Mode
CONTINUOUS
(Menu Service
settings
Drive on Mode)
Possible settings
Meaning
Activate / deactivate
the main drive during
processor STANDBY
Drive ON Mode
CONTINUOUS
Drive ON Mode
FILM
Devel.Waste
7a Level sensor of
developer disposal cond Yes
tank connected?
(Menu Service
Settings
Dev Waste Cond)
Fixer Waste
conn? Yes
Chapter 6.6 / 10
EOS Wash/Fix
conn.? No
Devel.Waste cond
No
Fixer Waste
conn? No
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
SERVICE
SETTINGS
DEFAULT settings
Possible settings
Meaning
Level signal
mixer connected?
(Menu Service
Settings
Mixer Cond)
Mixer conn.?
No
Mixer conn.?
No
10
Level sensor
supply tanks
(Menu Service
Settings
DevFix
SuppCond)
11
Algicide Tank
conn.? No
Algicide Tank
conn.? No
Not active
Water Drain
On
Water Drain
On
Water Drain
Off
Activate / deactivate
the automatic water
tank draining (and
refill) for 24 hour
systems, to prevent
algae growth.
Water Drain
Time 2:00
Edition 6, Revision 0
Agfa Group Confidential
Mixer conn.?
Yes
Water Drain
Time hh:mm
DEFAULT:
02:00 h
One time can be
set.
Chapter 6.6 / 11
DD+DIS301.03E
SERVICE
SETTINGS
13
14
DEFAULT settings
Possible settings
Meaning
ExhaustFan
Function of the
FILM
exhaust fan in
processor standby
(Menu Service
Settings
ExhaustFan
Mode)
ExhaustFan
FILM
FILM:
Half power of the
exhaust fan in
processor STANDBY,
full power during film
cycle.
ExhaustFan
CONTINUOUS
CONTINUOUS:
Exhaust fan runs
permanently with full
capacity.
Key Lock
NO
Key Lock
NO
Key Lock
YES
Adjustment range:
1- 13 dryer steps
15
Timeout NoKey
Return to the
operation program 600 seconds
Timeout
(Menu Service
Settings
Keys
TimeoutNoKey)
Chapter 6.6 / 12
Timeout NoKey
xxx seconds
Adjustable from
0 s to 3600 s
in steps of 5 s
Restricted operation
possibilities of the
Settings menu. The
customer can only
set the dryer steps.
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
16
SERVICE
SETTINGS
DEFAULT settings
Possible settings
Meaning
Buzzer
(Menu Service
Settings
Buzzer)
Buzzer
ENABLE
Buzzer
ENABLE
Buzzer
DISABLE
Deactivates the
buzzer.
Keystrokes or error
messages will not
come with an
acoustic signal.
Edition 6, Revision 0
Agfa Group Confidential
ServiceInterval
2 times/year
ServiceIndicat.
ON
ServiceIndicat.
OFF
Deactivate.
ServiceInterval
2 times/year
ServiceInterval
x times/year
Adjust 2, 3, or 4
times/year
Chapter 6.6 / 13
DD+DIS301.03E
SERVICE
SETTINGS
18
19
DEFAULT settings
Possible settings
Meaning
Demo Mode
OFF
Demo Mode
ON
Type:5270/100
CLLC1107
Chapter 6.6 / 14
Type:5270/100
xxx
Type:5270/105
CLLC1107
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
2.2
Exception:
The following values will only be overwritten if they caused a plausibility
violation in the EEPROM (see Chapter 3):
Menu
Default settings
Possible settings
Meaning
Calibration of
developer / fixer
replenishment rate
(Menu
Test&Adjust?
DEV/FIX Pump
CAL)
Insert result
75ml
Language setting
(Menu Language)
ENGLISH
(for example)
Adjustable in steps
of 5 ml
ENGLISH
(for example)
Process mode
(Menu Service
Settings?
Process Mode)
CAL.DEV.Sensor
Calibration of the
0.0C
developer
temperature sensor
(Menu Test &
adjust ?
CAL DEV Sensor)
Edition 6, Revision 0
Agfa Group Confidential
Curix
Selection of an
application.
After the application
The applications
has been changed the
CURIX, MAMMO,
machine is reset
FUJIautomatically with a
STANDALONE,
FUJI- I/F DOCKING BASEINIT.
and LR3300 can be
selected
New Mode:Curix
Yes No
CAL.DEV.Sensor
+0.5C
(for example)
By means of this
function the developer
temperature offset can
be corrected by +/-1C
in steps of 0.1C.
Chapter 6.6 / 15
DD+DIS131.05E
Chapter 6.7
Contents
1
Edition 6, Revision 2
2005-05-03
Chapter 6.7 / I
Agfa Company Confidential
DD+DIS131.05E
Software Versions
Chapter 6.7 / II
Agfa Company Confidential
Edition 6, Revision 2
2005-05-03
DD+DIS131.05E
Software Versions
5270/100
Serial No.
Characteristics
Spare Parts
Control Panel
Control Board
Name
Order Number
3 Keys
GS1
CM+9.5270.9350.4
or successor
< 2200
56
5270/100
2200 4499
5270/105
< 1138
5272/100
< 1500
CM+9.5270.7960.1
4 Keys
0
5120_dis11004_001.cdr
PCB1
5270/100
4500
5270/105
1138
5272/100
1500
4 Keys
CM+9.5270.9410.3
or successor
CM+9.5270.9450.2
5120_dis11004_001.cdr
Distinctive features:
x S1: Reset switch modified layout
x IC52: Clock chip modified position
x ST56 = ST88: plug-in connection modified
position and name
Order Numbers in
April, 2005
Order these or
current successors.
Edition 6, Revision 2
2005-05-03
Chapter 6.7 / 1
Agfa Company Confidential
DD+DIS131.05E
Software Versions
Chapter 6.7 / 2
Agfa Company Confidential
Edition 6, Revision 2
2005-05-03
DD+DIS131.05E
Edition 6, Revision 2
2005-05-03
Chapter 6.7 / 3
Agfa Company Confidential
Section 7
contains:
Block diagrams
Section 7
DD+DIS301.03E
Chapter 7
Contents
1
2.1
2.2
2.3
Reference Diagrams.................................................. 8
3.1
3.2
3.3
3.4
3.5
Dryer ....................................................................................... 11
3.6
Appendix:
A
Complete Diagram
Edition 6, Revision 0
Agfa Group Confidential
Chapter 7 / I
DD+DIS301.03E
Designation
Control Board
Thermal cutout developer heater
Thermal cutout fixer 2 heater
GFI switch
Dryer convection heater
Heater fixer 2
Heater developer
Dryer infrared heater
Dryer fan 1
Drive motor
Synchro-motor water circulation pump (option)
Synchro-motor fixer 2 circulation pump
Synchro-motor fixer 1 circulation pump
Synchro-motor developer circulation pump
Interference suppression filter
Mains switch
Safety switch (dryer flap)
Safety switch (cover)
Thermal cutout dryer convection heater
Thermal cutout dryer infrared heater
Transformer
Terminal strip
Code
1HEAT1
1IR1
1M1
1M2
1Si_HEAT1
2M1
2M2
2MG1
2MG2
3S1 - 3S5
Designation
Dryer convection heater
Dryer infrared heater
Dryer fan 2
Exhaust fan
Thermal cutout dryer convection heater
Developer replenisher pump
Fixer replenisher pump
Water supply solenoid valve
Solenoid valve water drain
Film detection scanning rollers
Edition 6, Revision 0
Agfa Group Confidential
Chapter 7 / 1
DD+DIS301.03E
Designation
Level sensor developer
Level sensor fixer 1
Level sensor fixer 2
Level sensor water
Developer temperature sensor
Fixer 2 temperature sensor
Dryer temperature sensor
2.1
Chapter 7 / 2
Fuse
SI1
Value
1.0 A slow
SI2
SI3
1.25 A slow
10 A slow
SI5
SI6
SI7
SI8
SI9
SI10
SI11
SI12
6.25 A slow
6.25 A slow
6.25 A slow
6.25 A slow
6.25 A slow
10 A slow
10 A slow
10 A slow
Description
Dryer fan 0M1 / 1M1
Replenisher pumps dev 2M1 / fix 2M2
+12V V2 DC
Dryer convection heater
0HEAT1 / 1HEAT1
Dryer infrared heater 0IR1 / 1IR1
Developer heater 0HEAT3
Fixer 2 heater
0HEAT2
+24V DC
+24V1 / +24V2 / +42V DC
230 VAC mains supply primary side
208 VAC mains supply primary side
200 VAC mains supply primary side
Pot
R464
R465
R466
Description
Display brightness
Display contrast
Buzzer volume
Switches
S1
Description
Reset
Edition 6, Revision 0
Agfa Group Confidential
Film Out
ST87
ST15
ST53
S1
ST66
ST82
ST63
IC88
IC50
ST85
ST81
IC52
R464 R465
ST89 ST90
MC28
MC27
MC29
Brightness
Contrast
IC63
IC51
ST57
SI2
IC79
ST88
ST62
ST65
IC78
ST64
ST54
C210
ST4
MC22
BU9
MC32
RS4
MC13
MC2
MC20
MC34
MC31
MC3
RS9
RS2
RS1 RS3
ST45
MC4
RS6
ST86
RS5 RS7
C79
C64
C63
C80
L11
RS8
SI10
SI7
RS22
R378
BU7
SI6
SI12
R476 R380
+12MOT
RS24
BU10
SI11
R475 R485
MC35 MC36
TY1
TY2
MC16
MC17
SI1
BU6
SI5
SI8
SI3
R381
RS21
SI9
R379
HeatF
IC57
RS19
Edition 6, Revision 0
Agfa Group Confidential
R377
SI9
Blowe
SI8
RS20
ST55
IR
XK1
RS23
BU4
MC24
MC23
ST5
DD+DIS301.03E
SI3
SI5
SI1
SI7
SI6
SI12
SI10
SI11
Figure 1
Chapter 7 / 3
Chapter 7 / 4
DD+DIS301.03E
+24V
D23
+24V2
D53
D54
D55
+5V
+12MOT
Circ
D56
D57
D58
D59
D60
D61
D62
D63
D64
D65
D66
D67
D70
+12V
DevRepl
Clutch
Lift
Supply
Drain
Fan2
Fan1
HeatF
Blowe
IR
HeatD
D167
D172
D174
+12V2
FixRepl
FilmOut
Description
+24V DC supply
Circulation pumps
Replenisher pumps 2M3/2M4 (only for Type 5270/105)
+24V DC supply
Solenoid valves water supply / drain
Exhaust fan
+5V DC supply display and control panel
Main drive speed monitoring
TS30 circulation pumps 0M4 (W)(option) / 0M5 (F2) /
0M6 (F1) / 0M7 (E)
+12V DC supply
TS31 developer replenisher pump 2M1
n/a
n/a
TS35 water supply solenoid valve 2MG1
TS36 solenoid valve water drain 2MG2
TS37 exhaust fan 1M2 full power
TS38 exhaust fan 1M2 half power
RS20 fixer 2 heater 0HEAT2
RS19 dryer fans 0M1 / 1M1
RS21 dryer infrared heater 0IR1 / 1IR1
RS developer heater 0HEAT3
RS23 dryer convection heater
0HEAT1 / 1HEAT1
+12V2 DC supply
TS33 fixer replenisher pump 2M2
Film transport sensor (only for Type 5270/105)
IC
IC50
IC51
IC52
IC88
IC79
Description
Eprom for machine software
Eprom for machine software
Clock chip
GAL
EEprom
Power Strip
XK1
Description
Terminal strip
Edition 6, Revision 0
Agfa Group Confidential
CM+952709450_ (F8.5270.7890._)
Film Out
ST87
ST15
ST53
S1
ST82
ST63
IC88
IC50
ST85
ST81
IC52
R464 R465
ST89 ST90
Brightness
Contrast
ST66
MC28
MC27
MC29
IC57
IC63
IC51
ST57
SI2
IC79
ST88
ST62
ST65
IC78
ST64
ST54
C210
ST4
MC22
BU9
MC32
RS4
MC13
MC2
MC20
MC34
MC31
MC3
RS9
RS2
RS1 RS3
ST45
MC4
RS6
ST86
RS5 RS7
C79
C64
C63
C80
L11
RS8
SI10
SI7
RS22
R378
BU7
SI6
SI12
R476 R380
+12MOT
RS24
BU10
SI11
R475 R485
MC35 MC36
TY1
TY2
MC16
MC17
SI1
BU6
SI5
SI8
SI3
R381
RS21
SI9
R379
HeatF
R377
Edition 6, Revision 0
Agfa Group Confidential
Blowe
D54
+12MOT
RS20
D65
Blowe
D64
HeatF
D67
HeatD
ST5
XK1
BU4
MC24
MC23
RS23
IR
D70
D66
IR
RS19
ST55
DD+DIS301.03E
XK1
5273_10007_002.cdr
Figure 2
Chapter 7 / 5
DD+DIS301.03E
Description
Replenisher pumps 2M3 / 2M4 (only for Type 5270/105)
Transformer 0TR1 (15 / 21 / 30 VAC)
LCD display
Circulation pumps 0M4 (W)(option)/0M5 (F2)/0M6 (F1)/0M7 (D)
Current Sensor Board PCB2
BOOT / OMT
Scanning rollers film detection 3S1 / 3S2 / 3S3 / 3S4 / 3S5
Mixer level
Developer level LEV_1
Fixer level 1 LEV_2
Water level LEV_4
Developer supply level
Fixer supply level
Developer disposal level
Fixer disposal level
Developer temperature SENS1
Fixer 2 level LEV_3
Dryer temperature SENS3
Fixer 2 temperature SENS2
Anti-algae supply level
RS232 interface RK 188pro (only for Type 5270/105)
Buzzer
Transformer
Film transport sensor (only for Type 5270/105)
E.O.S. Wash / Fix (silver recovery unit)
ST57, ST62, ST63, ST64, ST65, ST70, ST82, ST88, ST89 open
Socket
BU1
BU4
BU6
BU7
BU9
B10
Chapter 7 / 6
Description
n/a
+24V DC drive motor 0M2
Dryer infrared heater 0IR1 / 1IR1
Dryer convection heater 0HEAT1 / 1HEAT1 / 0M1 / 1M1
Dryer fan 0M1 / 1M1
Dryer convection heater 0HEAT1 / 1HEAT1
Developer heater 0HEAT3
Fixer 2 heater 0HEAT2
Exhaust fan 1M2, water supply solenoid valve 2MG1, water drain
solenoid valve 2MG2
Replenisher pumps 2M1 / 2M2 (only for Type 5270/100)
Edition 6, Revision 0
Agfa Group Confidential
ST66
ST55
Edition 6, Revision 0
Agfa Group Confidential
CM+952709450_ (F8.5270.7890._)
Film Out
ST87
ST82
IC88
IC63
IC51
IC79
IC78
ST65
ST88
ST4
MC22
BU9
MC32
RS4
MC13
MC2
MC20
MC34
ST72
ST15
R464 R465
ST81
IC50
ST64
ST62
ST67
ST53
IC52
ST54
SI2
ST71
S1
ST85
ST57
ST54
ST89 ST90
ST66
ST90
ST63
ST85
MC28
MC27
ST53
MC31
ST68
MC29
C210
BU9
IC57
ST45
MC3
MC4
RS9
RS2
RS1 RS3
ST69
Brightness
Contrast
ST73
RS6
ST86
RS5 RS7
C79
C64
C63
C80
L11
RS8
SI10
SI7
RS22
R378
BU7
SI6
SI12
R476 R380
+12MOT
RS24
BU10
SI11
R475 R485
MC35 MC36
TY1
TY2
MC16
MC17
SI1
BU6
SI5
SI8
SI3
R381
RS21
SI9
R379
HeatF
ST45
ST5
XK1
BU4
MC24
MC23
RS23
IR
ST4
R377
BU1
Blowe
ST5
RS20
BU4
RS19
ST55
DD+DIS301.03E
BU6
BU7
BU10
ST86
ST79
ST77
ST78
ST75
ST76
ST74
ST81
ST15
ST87
5270_10007_002.cdr
Figure 3
Chapter 7 / 7
DD+DIS301.03E
Reference Diagrams
3.1
2
3
4
527007PM.CDR
Figure 4
3.2
Circ.
MC3
ST88
SI8
ST5
TY2
D50
MC24
MC23
TY1
+24V
IC65
D49
D2
BU4
R 476 R 380
RS21
SI12
MC 35 MC 36
R475 R485
IC79
RS4
IC88
RS1 RS3
RS6
RS5 RS7
Film Out
RS9
ST86
RS24
RS22
R378
R379
R381
RS8
SI11
RS2
RS23
RS20
IC78
R464 R465
Brightness
Contr ast
ST82
M C22
SI9
MC16
MC17
C64
C63
C79
ST65
IC51
IC63
ST81
ST87
MC13
MC2
MC20
MC34
D48
C80
+24V2
IR
ST64
IC50
L11
MC4
Blowe
ST62
ST54
IC52
ST53
Fan2
Fan1
12V2
ST45
RS 19
SI2
ST85
R477
R410
BU9
Drain
HeatD
ST89 ST90
S1
ST15
MC32
Supply
ST57
R377
ST66
MC31
Clutch
ST63
+12MOT
Dev Repl
MC29
MC28
MC27
HeatF
C210
IC57
ST55
SI10
SI6
SI7
SI1
SI5
SI3
BU10
BU7
BU6
XK1
5273_10007_005.cdr
Figure 5
1
2
Chapter 7 / 8
PCB1
0M2
Control Board
Drive motor
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
3.3
19
11 12
13 14
1
5 6
15
9 10
16 17
18
5273_10007_009.CDR
Figure 6
1
0MC1
2
3
0XK1
0BE1
0BE2
1IR1
0Si_IR1
0IR1
0M4
0M5
0M6
10 0M7
Edition 6, Revision 0
Agfa Group Confidential
Interference
suppression filter
Terminal strip
Thermal cutout
developer heater
Thermal cutout
fixer 2 heater
Dryer infrared heater
Thermal cutout
infrared dryer heater
Dryer infrared heater
11 0FI
GFI switch
12 0SW1
13 0TR1
Mains switch
Transformer
14 PE
PE1
15 0HEAT1
Protective earth
connection
Dryer convection
heater
Thermal cutout
dryer convection
heater
Dryer fan 1
16 0Si_HEAT1
Water circulation
17 0M1
pump (option)
Fixer 2 circulation
18 2MG2
pump
Fixer 1 circulation
19 PCB2
pump
Developer circulation
pump
Solenoid valve
water drain
Current Sensor
Board
Chapter 7 / 9
DD+DIS301.03E
16
17
1
2
3
4
5
6
7
18
8
9
10
19
20
11
12
13
14
15
5273_10007_007.cdr
Figure 7
1
1
2
3
4
5
6
7
8
9
10
0SW2
0SW3
0BE2
0BE1
LEV_4
SENS2
LEV_3
LEV_2
SENS1
LEV_1
Chapter 7 / 10
Developer
Fixer 1
11
12
13
14
15
16
17
18
19
20
Fixer 2
3S5
3S4
3S3
3S2
3S1
0M2
1M2
0HEAT2
0HEAT3
Water
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
3.5
Dryer
12
11
10
9
8
7
1
2
3
4
6
5
5273_10007_008.cdr
Figure 8
1
2
3
4
5
6
7
8
9
10
11
12
Edition 6, Revision 0
Agfa Group Confidential
0M2
SENS3
0M1
1M1
1HEAT1
1M2
1IR1
1Si_HEAT1
0Si_IR1
0IR1
0Si_HEAT1
0HEAT1
Drive motor
Dryer temperature sensor
Dryer fan 1
Dryer fan 2
Dryer convection heater
Exhaust fan
Dryer infrared heater
Thermal cutout dryer convection heater
Thermal cutout dryer infrared heater
Dryer infrared heater
Thermal cutout dryer convection heater
Dryer convection heater
Chapter 7 / 11
DD+DIS301.03E
LED D3
LED D12
Plug ST2
527207tn.cdr
Figure 9
Component
D3
D12
ST2
Chapter 7 / 12
Description
+5 V power supply
-5 V power supply
Power connection and signal forwarding to Control Board PCB1
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
Appendix
A
Edition 6, Revision 0
Agfa Group Confidential
Chapter 7 / 13
DD+FUJ078.03E
12/2003
WARNING
Value
Description
SI 1
SI 2
SI 3
SI 5
SI 6
SI 7
SI 8
SI 9
SI 10
SI 11
SI 12
Dryer Fan,
Replenishment Pumps ( only Types 5273,5272, 5270/100)
+12 V2 DC
Heaters Dryer Convection 0HEAT1 / 1HEAT1
Heaters Dryer IR-Radiator 0IR1 / 1IR1
Heater Developer 0HEAT3
Heater Fixer 0HEAT2
+24 V DC
+24V1 / +24V2 / +42 V DC
Main Connection from Power Unit: Power Supply 230 VAC
Main Connection from Power Unit: Power Supply 208 VAC
Main Connection from Power Unit: Power Supply 200 VAC
Description
EPROM for Device SW
EPROM for Device SW
Clock Modul
BU10/2,3
XK1
ST4/1,2
ST4/3,4
ST5
ST15
ST45
Description
Switch
Reset
S1
ST81
ST85
ST86
ST87
ST88
Coding Switches
+12V
+12V2
IC51
ST64
ST65
Fan1
ST88
SI8
+24V2
+
Circ.
FixRepl
IC50
PCB1 (GS1)
ST45
IC52
ST53
D53
D54
D55
D56
D57
D58
D59
D60
D61
D62
D63
D64
D65
D66
D67
D70
D167
D172
D174
ST5
S1
IC
51
D23
BU9
Drain
Fan2
ST62
IC
50
+24V
+24V
ST4
BU1
+
BU4
IR
+5V1
Dev.
Repl
Clutch
Lift
Supply
SI2
ST63
ST66
ST74
ST75
ST76
ST77
ST78
ST79
Description
LED
D21
Blowe
R466
ST72
ST73
Description
Current Sensor PCB2
Scanner Rollers
Level Mixer (only Types 5270, 5272, 5273)
Level Developer LEV_1
Level Fixer 1 LEV_2
Level Water LEV_4
Level bottom tray (only Type 5120)
Level Supply Developer
(only Types 5270, 5272, 5273)
Level Supply Fixer (only Types 5270, 5272, 5273)
Level Disposal Developer
(only Types 5270, 5272, 5273)
Level Disposal Fixer (only Types 5270,5272,5273)
Temperature Developer SENS1
Level Fixer 2 LEV_3
Temperature Dryer SENS3
Temperature Fixer 2 SENS2
Level Supply Anti-Algae
(only Types 5270, 5272, 5273)
RS232 interface RK188pro (only 5120, 5270/105)
Buzzer
Transformer
Film-Jam-Sensor (only Types 5120, 5270/105)
Chemical Modul - Sensors (only Type 5120)
HeatF
ST57
ST85
Plugs
ST53
ST55
ST66
ST67
ST68
ST69
ST70
ST71
SI9
ST55
HeatD
IC
IC50
IC51
IC52
Description
Display Brightness
Display Contrast
Buzzer Volume
Pot.
R464
R465
R466
Description
Plugs
BU1
BU4/1,4
BU4/3,6
BU6/1,4
BU6/5
BU6/2,3
BU7/1
BU7/3,4
BU7/2,5
BU9/2,3
BU9/4,8
BU9/1,7
BU9/1,5
BU9/1,6
BU10/1,3
+12MOT
*1VVHJ51*
F7.5270.1106.0
No. only needed for production purpose
D70
ST81
SI12
ST82
ST15
R464
R465
SI11
ST87
SI10
SI6
SI7
SI1
SI5
SI3
Film Out
PE
BU10
ST86
8.5270.7890.
BU7
BU6
XK1
fuj07803E.cdr
Section 8
contains exploded drawings for the identification of the spare parts in the
machine with order numbers
Section 8
Type 5270/0100/0105
Edition 6, Revision 4
Internal update: 8
CONFIDENTIALITY NOTE:
Use, dissemination, distribution or reproduction of this document by unauthorized personnel is not permitted and may be unlawful.
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
DD+DIS022.05M
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see MEDNET GSO => General Info => Agfa HealthCare =>
Publications => Service Manual) prior to attempting any operation, repair
or maintenance task on the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions"
and on the product.
WARNING:
Hazards may be introduced because of component failure or improper
operation.
INSTRUCTION:
Replace defective parts with Agfa HealthCare original spare parts.
Use only tools and measuring instruments which are suitable for the
procedure.
Only approved Agfa HealthCare accessories must be used. For a list of
compatible accessories contact your local Agfa HealthCare organization or
www.agfa.com
Edition 6, Revision 4
11-2007
Chapter 8 / 2
DD+DIS022.05M
Document History
Edition,
Revision
6.4
Release
Date
11-2007
Contact
Spare Parts ordering
Europe
orderprocessing-europe.matrium@eads.com
Overseas
orderprocessing-overseas.matrium@eads.com
returns.matrium@eads.com
NOTE:
For Recycling Information please refer to:
http://intra.agfanet/cd/ep/ehs.nsf
Edition 6, Revision 4
11-2007
Chapter 8 / 3
DD+DIS022.05M
Contents
FIXIERRACK 1/2 / WASSERRACK
FIXING RACK 1/2 / WATER RACK
RACK DE FIXAGE 1/2 / RACK EAU PARTIE SUPERIEUR
PAGES 58 - 63
VERTEILEREINHEIT
DISTRIBUTOR UNIT
UNITE DE DISTRIBUTION
PAGES 64 - 67
LICHTSCHUTZDECKEL
LIGHT TIGHT COVER
PAROI TANCHE LA
LUMIRE
PAGES 72 - 73
WALZENSCHEMA
ROLLER POSITIONING PLAN
SCHEMA DES ROULEAUX
PAGES 68 - 71
ENTWICKLERRACK
DEVELOPER RACK
RACK REVELATEUR
PAGES 46 - 57
ANTRIEB
DRIVE
ENTRANEMENT
PAGES 24 - 27
EINGABETISCH
FEED TABLE
TABLE D'INTRODUCTION
PAGES 08 - 09
ELEKTRONIKPLATTE
ELECTRONIC PLATE
LECTRONIQUE PLAQUE
PAGES 20 - 23
DOCKING
DOCKING
DOCKING
PAGES 10 - 11
VERSCHLAUCHUNG KOMPLETT
HOSING COMPLETE
TUYAUTERIE COMPLET
PAGES 14 - 17
TROCKNER ANTRIEB
DRYER DRIVE
SECHOIR ENTRANEMENT
PAGES 36 - 37
TANK-HEIZUNG, -UMPUMPUNG
TANK HEATER, CIRCULATION PUMP
CUVE CHAUFFAGE, POMPES DE
CIRCULATION
PAGES 32 - 33
TANK-ZULAUF, -ABLAUF, -FHLER
TANK SUPPLY, DRAIN, SENSOR
CUVE D'ARRIVEE, EVACUATION,
PALPEUR
PAGES 30 - 31
TANK PUMPENANTRIEB
TANK PUMP DRIVE
CUVE ENTREANEMENT DE POMPE
PAGES 28 - 29
TROCKNER
DRYER
SECHOIR
PAGES 38 - 41
TROCKNER KLAPPE
DRYER FLAP
SECHOIR VOLET
PAGES 42 - 43
GESTELL ELEKTRONIK
FRAME ELECTRONICS
CHASSIS LECTRONICQUE
PAGES 18 - 19
ABLUFT
EXHAUST
SORTIE D'AIR
PAGES 34 - 35
VERSCHLAUCHUNG TANK
HOSING TANK
TUYAUTERIE CUVE
PAGES 12 - 13
TROCKNER LFTER
DRYER FAN
SECHOIR VENTILATEUR
PAGES 44 - 45
GESTELL / VERKLEIDUNG
RACK / EXTERNAL PANELS
CASIER / PICES DE REVTEMENT
PAGES 06 - 07
Edition 6, Revision 4
11-2007
Chapter 8 / 4
DD+DIS022.05M
Open Bookmarks
(3)
(4)
(5)
(6)
Click on "CONTENTS"
Edition 6, Revision 4
11-2007
Chapter 8 / 5
DD+DIS022.05M
D4009
02*
D6501
01*
09
03*
12
11
D865
06
05
04
13
10
01*
07*
5270_0100_0105_8001.CDR
EXTERNAL PANELS
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 6, Revision 4
11-2007
Chapter 8 / 6
DD+DIS022.05M
Pos. Nr. Teile-Nr.
Item no. Part No.
Pos. no. Nr. de Ref.
Benennung
Description
Denomination
CM+9527031211
SEITENWAND, LACKIERT
SIDE WALL, VARNISHED
PAROI LATERALE, VARNI
CM+9527031603
DECKEL KPL.
COVER COMPLETE
COUVERCLE COMPLET
CM+9527031111
VORDERWAND, LACKIERT
FRONT WALL, VARNISHED
PAROI FRONTALE, VERNI
CM+9521036011
CM+9527090902
RCKWAND KLAPPE
REAR PANEL FLAP
PANNEAU ARRIERE VOLET
CM+9527091501
VERSCHLUZAPFEN KOMPLETT
STUD COMPLETE
PIVOT DE VERROUILLAGE COMPLETTE
CM+9527090801
CM+9033175760
AUFSTECKHALTERUNG
SLIP-ON MOUNT
FIXATION EMBOITABLE
CM+9522010111
HALTER
HOLDER
FIXATION
10
CM+9037150150
11
CM+9527080016
KLEBESCHILD WALZENSCHEMA V2
ADHESIVE LABEL ROLLER POSITIONING PLAN V2
ETIQUETTE ADHSIVE SCHEMA DES ROLEAUX V2
12
CM+9527011060
13
CM+9527031441
RCKWAND
REAR PANEL
PANNEAU ARRIERE
KLEBESCHILD ELEKTRONIK
ADHESIVE LABEL ELECTRONIC
ETIQUETTE ADHSIVE LECTRONIQUE
WINKELLEISTE
BRACKET BAR
REGLETTE COUDEE
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
EXTERNAL PANELS
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 6, Revision 4
11-2007
Chapter 8 / 7
DD+DIS022.05M
01
05*
11
D6509
D82
12*
04
07
02*
09*
06
08
D9
D82
D5047
04
08
13
03
D196
D83
D143
10
D2425
D82
D9
D5047
5270_0100_0105_8002.CDR
FEED TABLE
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 6, Revision 4
11-2007
Chapter 8 / 8
DD+DIS022.05M
Pos. Nr. Teile-Nr.
Item no. Part No.
Pos. no. Nr. de Ref.
Benennung
Description
Denomination
CM+9522016801
ABTASTROLLE
DETECTOR ROLLER
GALET DE DTECTION
CM+9527031151
CM+9044282270
LCD ANZEIGE
LCD DISPLAY
DISPLAY LCD
CM+9527030250
RASTTEIL
LATCH
CRAN D'ARRET
CM+9527030314
CM+9527070801
ROLLENABTASTUNG
ROLLER SCANNING
DTCTION CYLINDRES
CM+9527070902
CM+9042664240
CM+9042664030
CM+9527095000
10
CM+9523024300
SUMMER
BUZZER
BUZZER
11
CM+9943230250
SICHERUNGSSCHEIBE
RETAINER RING
RONDELLE DARRET
12
CM+9527030211
13
CM+9527090010
ABDECKUNG DISPLAYKABEL
COVER DISPLAYCABLE
COUVERCLE CABLE DE AFFICHAGE
LEISTE, LACKIERT
BAR, VARNISHED
REGLETTE, VARNI
EINGABETISCH
FEED TABLE
PLATEAU D'INTRODUCTION
TISCHBLECH
TABLE PLATE
PLAQUE DE TABLE
KLEBESCHILD
ADHESIVE LABEL
ETIQUETTE ADHSIVE
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
FEED TABLE
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 6, Revision 4
11-2007
Chapter 8 / 9
DD+DIS022.05M
06
01
05
04
08
D6498
09
02
07
03
D9
D82
D6495
D5240
5270_0100_0105_8003.CDR
DOCKING
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 6, Revision 4
11-2007
Chapter 8 / 10
DD+DIS022.05M
Pos. Nr. Teile-Nr.
Item no. Part No.
Pos. no. Nr. de Ref.
Benennung
Description
Denomination
CM+9042664240
FOLIENTASTATUR
TOUCH KEY
CLAVIER TACTILE
CM+9044282270
LCD ANZEIGE
LCD DISPLAY
DISPLAY LCD
CM+9523024300
SUMMER
BUZZER
BUZZER
CM+9527019640
PLATTE DOCKING
PLATE DOCKING
PLAQUE DOCKING
CM+9527019660
KLEMMTEIL
CLAMPING PART
PIECE DE SERRAGE
CM+9527320600
LEITBLECH
GUIDE PLATE
TOLE DE GUIDAGE
CM+9527070902
CM+9527321110
BEDIENGEHUSE
CONTROL PANEL BOX
BOITIER DE COMMANDE
CM+9527337720
DICHTUNGSPLATTE
SEALING PLATE
PLAQUE D'ETANCHEITE
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
DOCKING
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 6, Revision 4
11-2007
Chapter 8 / 11
DD+DIS022.05M
D6533
D6533
W
01
F2
F1
15
D6534
D6534
D6533
02
D6470
F1/F2
D6533
02
14
08
D6470
D6470
12
16
D6471
13
11
10
D6471
5270_0100_0105_8004.CDR
HOSING TANK
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 6, Revision 4
11-2007
Chapter 8 / 12
DD+DIS022.05M
Pos. Nr. Teile-Nr.
Item no. Part No.
Pos. no. Nr. de Ref.
Benennung
Description
Denomination
CM+9527050770
CM+9527050781
SCHLAUCH
HOSE
TUYAU
CM+9034200440
Y-VERBINDUNG
Y-CONNECTING
CONNECTION Y
CM+9037170130
CM+9037200220
CM+9037200300
CM+9037200400
SCHLAUCHSCHELLE SNP-22
HOSE CLAMP SNP-22
COLLIER DE SERRAGE SNP-22
CM+9039501880
10
CM+9521075041
SCHLAUCHANSCHLUSS 20/16
HOSE CONNECTION 20/16
RACCORD TUYAU 20/16
11
CM+9521075050
GEWINDEBUCHSE
THREADED BUSH
DOUILLE FILETEE
12
CM+9527050750
Y-SCHLAUCH
Y-HOSE
Y-TUYAU
13
CM+9527050721
Y-SCHLAUCH
Y-HOSE
Y-TUYAU
14
CM+9527074300
15
CM+9527050740
SCHLAUCH E
HOSE D
TUYAU R
16
CM+9527050520
ROHR
PIPE
TUBE
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
HOSING TANK
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 6, Revision 4
11-2007
Chapter 8 / 13
DD+DIS022.05M
OUT
12
14
11
14
13
12
IN
01
02
03
02
F
05
E
04
EF
07
08
09
06
10
5270_0100_0105_8005.CDR
HOSING COMPLETE
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 6, Revision 4
11-2007
Chapter 8 / 14
DD+DIS022.05M
Pos. Nr. Teile-Nr.
Item no. Part No.
Pos. no. Nr. de Ref.
Benennung
Description
Denomination
CM+9042421340
CM+9043172060
DOSIERPUMPE
METERING PUMP
POMPE DE DOSAGE
CM+9521072701
FILTER VOLLSTNDIG
FILTER COMPLETE
FILTRE COMPLET
CM+9890412270
FILTER
FILTER
FILTRE
CM+9521075120
SCHLAUCHDURCHFHRUNG
HOSE PASSAGE
PASSAGE DE TUYAUX
CM+9521075161
SCHLAUCHANSCHLUSS
HOSE CONNECTION
RACCORD DE TUYAU
CM+9034200310
SCHMUTZFNGER
DIRT FILTER
COLLECTEUR D'IMPURETS
CM+9819390110
FILTER
FILTER
FILTRE
CM+9036260160
WASSERZULAUFSCHLAUCH 3/8"X2M
WATER SUPPLY HOSE 3/8"X2M
TUYAU D'ARRIVE D'EAU 3/8"X2M
10
CM+9521075050
GEWINDEBUCHSE
THREADED BUSH
DOUILLE FILETEE
11
CM+9527092010
AUSLASS
DRAIN
SORTIE
12
CM+9527092020
BERWURFMUTTER
CAP NUT
CROU D'ACCOUPLEMENT
13
CM+9527092030
EINLASS
SUPPLY
ENTRE
14
CM+9527092040
TELLERVENTILEINHEIT
DISK VALVE UNIT
ENSEMBLE SOUPAPES DISQUE
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
HOSING COMPLETE
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 6, Revision 4
11-2007
Chapter 8 / 15
DD+DIS022.05M
OUT
12
11
14
14
13
IN12
01
02
03
02
F
05
04
07
08
09
06
10
5270_0100_0105_8006.CDR
HOSING, COMPLETE
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 6, Revision 4
11-2007
Chapter 8 / 16
DD+DIS022.05M
Pos. Nr. Teile-Nr.
Item no. Part No.
Pos. no. Nr. de Ref.
Benennung
Description
Denomination
CM+9042421340
CM+9043172390
CM+9043172060
CM+9521072701
FILTER VOLLSTNDIG
FILTER COMPLETE
FILTRE COMPLET
CM+9890412270
FILTER
FILTER
FILTRE
CM+9521075120
SCHLAUCHDURCHFHRUNG
HOSE PASSAGE
PASSAGE DE TUYAUX
CM+9521075161
SCHLAUCHANSCHLUSS
HOSE CONNECTION
RACCORD DE TUYAU
CM+9034200310
SCHMUTZFNGER
DIRT FILTER
COLLECTEUR D'IMPURETS
CM+9819390110
FILTER
FILTER
FILTRE
CM+9036260160
WASSERZULAUFSCHLAUCH 3/8"X2M
WATER SUPPLY HOSE 3/8"X2M
TUYAU D'ARRIVE D'EAU 3/8"X2M
10
CM+9521075050
GEWINDEBUCHSE
THREADED BUSH
DOUILLE FILETEE
11
CM+9527092010
AUSLASS
DRAIN
SORTIE
12
CM+9527092020
BERWURFMUTTER
CAP NUT
CROU D'ACCOUPLEMENT
13
CM+9527092030
EINLASS
SUPPLY
ENTRE
14
CM+9527092040
TELLERVENTILEINHEIT
DISK VALVE UNIT
ENSEMBLE SOUPAPES DISQUE
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
HOSING, COMPLETE
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 6, Revision 4
11-2007
Chapter 8 / 17
DD+DIS022.05M
03
04/05
01
D3714
D82
D9
D6512
09
D10
10
02
D9
D82
D2321
08
07
13
15
11
06
D83
14
D6506
D82
D9
D196
16
D2207
12
04
05
5270_0100_0105_8007.CDR
FRAME ELECTRONICS
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 6, Revision 4
11-2007
Chapter 8 / 18
DD+DIS022.05M
Pos. Nr. Teile-Nr.
Item no. Part No.
Pos. no. Nr. de Ref.
Benennung
Description
Denomination
CM+9042663040
TR, DECKELSCHALTER
CASSETTE UNIT SAFETY SWITCH
PORTE, INTERRUPTEUR DE COUVERCLE
CM+9042664520
CM+9527011330
TLLE
SLEEVE
MANCHON
CM+9527074101
CM+9047710530
CM+9047710540
CM+9527074202
CM+9045231710
FI-SCHALTER 25A/30MA
FI-SWITCH 25A/30MA
FI-INTERRUPTEUR 25A/30MA
CM+9047189510
GERTESTECKER
MACHINE PLUG
FICHE MACHINE
CM+9047189560
CM+9047202700
10
CM+9044380100
11
CM+9043660070
NETZLEITUNGSFILTER 250V/20A
LINE FILTER 250V/20A
FILTRE DE LIGNE D'ALIMENTATION 250V/20A
12
CM+9043371800
12
CM+9043371820
13
CM+9527075200
14
CM+9946025522
WIPPENSCHALTER
ROCKER SWITCH
TOUCHE A BASCULE
15
CM+9949936203
GS STROMSENSORKARTE
PCB POWER SENSOR BOARD
CARTE D'ALIMENTATION DU DTECTEUR
16
CM+9527090100
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
FRAME ELECTRONICS
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11
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PLAQUE POUR FIXATION DE PALIER
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
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DD+DIS022.05M
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Pos. no. Nr. de Ref.
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*
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11
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12
CM+9946021082
KUPPLUNGSROHR
PIPE UNION
RACCORD
13
CM+9839150310
SCHEIBE
WASHER
RONDELLE
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
DRIVE
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DD+DIS022.05M
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11-2007
Chapter 8 / 28
DD+DIS022.05M
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Pos. no. Nr. de Ref.
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Denomination
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CUVE PICE D'INJECTION-MOLDED
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
Edition 6, Revision 4
11-2007
Chapter 8 / 29
DD+DIS022.05M
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01
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5270_0100_0105_8013.CDR
Edition 6, Revision 4
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Chapter 8 / 30
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CM+9527091600
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CAPTEUR DE NIVEAU
CM+9840560040
CM+9037172700
TLLE
SLEEVE
MANCHON
CM+9527048102
CM+9527045820
HALTER FR NTC-FHLER
HOLDER FOR NTC SENSOR
FIXATION POUR SONDE NTC
CM+9527091700
TEMPERATURFHLER
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PALPEUR DE TEMPERATURE
CM+9527045011
CM+9521021150
CM+9527045101
CM+9527048301
ABLAUF
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10
CM+9527047300
ABLAUF
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11
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KLEBESCHILD
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12
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ABLAUF
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13
CM+9033895240
O-RING
O-RING
BAGUE EN O
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ENTONNOIR D'ARRIVEE EAU
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
Edition 6, Revision 4
11-2007
Chapter 8 / 31
DD+DIS022.05M
06
11
02
01
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12
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10
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08
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Edition 6, Revision 4
11-2007
Chapter 8 / 32
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Pos. Nr. Teile-Nr.
Item no. Part No.
Pos. no. Nr. de Ref.
Benennung
Description
Denomination
CM+9527047700
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HALTEPLATTE
HOLDING PLATE
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CM+9527045751
ABSTANDSBLECH ROSTFREI
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TLE D'CARTEMENT INOXYDABLE
CM+9527045770
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CM+9527045781
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CM+9527045700
CM+9527047403
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12
CM+9527045430
KNIE
ELBOW
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=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
Edition 6, Revision 4
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Chapter 8 / 33
DD+DIS022.05M
01
D82 D9
D6530
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Pos. no. Nr. de Ref.
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Description
Denomination
CM+9043172270
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CM+9527069570
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CM+9510110080
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CM+9527069360
CM+9522030091
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TUBE
CM+9527069620
KANALDICHTUNG
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DRYER AIR COVER
SECHOIR AIR COUVRCLE
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
EXHAUST
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DD+DIS022.05M
01
02
03
01
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5270_0100_0105_8016.CDR
DRYER DRIVE
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Pos. no. Nr. de Ref.
Benennung
Description
Denomination
CM+9940211290
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CM+9520051321
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CM+9527069160
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=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
DRYER DRIVE
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Chapter 8 / 37
DD+DIS022.05M
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D6532
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DRYER
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DD+DIS022.05M
Pos. Nr. Teile-Nr.
Item no. Part No.
Pos. no. Nr. de Ref.
Benennung
Description
Denomination
CM+9527066802
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CM+9522063042
REFLEKTOR
REFLECTOR
REFLECTEUR
CM+9522063102
STRAHLER (400W)
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CM+9527068172
WINKEL
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CM+9527065802
CM+9527069181
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CM+9520056012
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CM+9520056032
LEITBLECH UNTEN
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CM+9520056022
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11
CM+9527067242
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=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
DRYER
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DD+DIS022.05M
01
D4010
02
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06
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DRYER
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Chapter 8 / 40
DD+DIS022.05M
Pos. Nr. Teile-Nr.
Item no. Part No.
Pos. no. Nr. de Ref.
Benennung
Description
Denomination
CM+9527066802
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WIRE PROTECTION
PROTECTION DE CONDUCTEUR
CM+9522063042
REFLEKTOR
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CM+9522063102
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CM+9527068172
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CM+9527065802
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CM+9520056012
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CM+9520056032
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CM+9520056022
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10
CM+9818560232
HALTESTOPFEN
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11
CM+9527067242
FILMLEITBLECH UNTEN
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FILM PLAQUE DE GUIDAGE EN BAS
12
CM+9527012700
13
CM+9527018400
KLAPPE VOLLSTNDIG
FLAP ASSY
VOLET COMPL.
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
DRYER
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Chapter 8 / 41
DD+DIS022.05M
D6532
D6532
D6532
01
D6532
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D6532
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05
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DRYER FLAP
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DD+DIS022.05M
Pos. Nr. Teile-Nr.
Item no. Part No.
Pos. no. Nr. de Ref.
Benennung
Description
Denomination
CM+9036260360
CM+9527065802
CM+9522063102
STRAHLER (400W)
RADIATOR (400W)
RADIATEUR (400W)
CM+9527068172
WINKEL
BRACKET
EQUERRE
CM+9522063042
REFLEKTOR
REFLECTOR
REFLECTEUR
CM+9527066802
DRAHTSCHUTZ
WIRE PROTECTION
PROTECTION DE CONDUCTEUR
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
DRYER FLAP
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Chapter 8 / 43
DD+DIS022.05M
02
D789
D6501
01
D82
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04
04
D6501
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5270/100 UP TO SN4499
5270/105 UP TO SN1137
5270_0100_0105_8020.CDR
DRYER FAN
DOCUMENT CONTROL NOTE:
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Chapter 8 / 44
DD+DIS022.05M
Pos. Nr. Teile-Nr.
Item no. Part No.
Pos. no. Nr. de Ref.
Benennung
Description
Denomination
CM+9037010040
KABELDURCHFHRUNG
GROMMET
PASSE CABLE
CM+9042661950
TEMPERATURSCHALTER 95C
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CM+9042664090
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CM+9043172370
CM+9043172360
CM+9527069520
SCHARNIERBOLZEN
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BOULON DE CHARNIERE
CM+9527071200
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
DRYER FAN
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Chapter 8 / 45
DD+DIS022.05M
99
06
12
03*
01
02
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D82
D195
04
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14
07
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D142
D82
11
02
10
09
09
08
11
17
15
03*
15
13
17
10
15
16
5270_0100_0105_8021.CDR
DEVELOPER RACK
DOCUMENT CONTROL NOTE:
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Chapter 8 / 46
DD+DIS022.05M
Pos. Nr. Teile-Nr.
Item no. Part No.
Pos. no. Nr. de Ref.
Benennung
Description
Denomination
CM+9521081040
BOLZEN
BOLT
BOULON
CM+9818560232
HALTESTOPFEN
STOPPER
BOUCHON DE RETENUE
CM+9520051141
CM+9520052700
BOLZEN
BOLT
BOULON
CM+9521081070
LEITELEMENT-E
GUIDE ELEMENT-E
TRACEUR-E
CM+9521081050
SCHIEBER
SLIDE
GLISSIERE
CM+9520054021
SCHIEBER
SLIDE
GLISSIERE
CM+9520056022
HALTER LINKS
HOLDER LHS
FIXATION A GAUCHE
CM+9520056032
LEITBLECH UNTEN
GUIDE PLATE BOTTOM
TOLE DE GUIDAGE EN BAS
10
CM+9520056012
HALTER RECHTS
HOLDER RHS
FIXATION DROITE
11
CM+9520051165
LEITELEMENT MITTE
GUIDE ELEMENT MIDDLE
ELEMENT GUIDE AU MILIEU
12
CM+9527011041
KLEBESCHILD
ADHESIVE LABEL
ETIQUETTE ADHSIVE
13
CM+9522056700
14
CM+9520055020
BOLZEN ( 13MM)
BOLT ( 13MM)
BOULON ( 13MM)
15
CM+9520051422
BOLZEN
BOLT
BOULON
16
CM+9520052600
17
CM+9520051190
LAGER
BEARING
PALIER
99
CM+9527081004
ENTWICKLERRACK
DEVELOPER RACK
RACK DU REVELATEUR
ZUGANKER
TIE ROD
TIRANT D'ANCRAGE
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
DEVELOPER RACK
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 6, Revision 4
11-2007
Chapter 8 / 47
DD+DIS022.05M
99
06
03*
01
02
05
16
D117
D83
D12
14
D117
D82
D195
04
08
14
07
03*
D142
D82
11
02
09
09
08
11
03*
17
10
10
15
15
13
16
15
12
5270_0100_0105_8022.CDR
DEVELOPER RACK
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 6, Revision 4
11-2007
Chapter 8 / 48
DD+DIS022.05M
Pos. Nr. Teile-Nr.
Item no. Part No.
Pos. no. Nr. de Ref.
Benennung
Description
Denomination
CM+9521081040
BOLZEN
BOLT
BOULON
CM+9818560232
HALTESTOPFEN
STOPPER
BOUCHON DE RETENUE
CM+9520051141
CM+9520052700
BOLZEN
BOLT
BOULON
CM+9521081070
LEITELEMENT-E
GUIDE ELEMENT-E
TRACEUR-E
CM+9521081050
SCHIEBER
SLIDE
GLISSIERE
CM+9520054021
SCHIEBER
SLIDE
GLISSIERE
CM+9520056022
HALTER LINKS
HOLDER LHS
FIXATION A GAUCHE
CM+9520056032
LEITBLECH UNTEN
GUIDE PLATE BOTTOM
TOLE DE GUIDAGE EN BAS
10
CM+9520056012
HALTER RECHTS
HOLDER RHS
FIXATION DROITE
11
CM+9520051165
LEITELEMENT MITTE
GUIDE ELEMENT MIDDLE
ELEMENT GUIDE AU MILIEU
12
CM+9520052600
13
CM+9522056700
14
CM+9520055020
BOLZEN ( 13MM)
BOLT ( 13MM)
BOULON ( 13MM)
15
CM+9520051422
BOLZEN
BOLT
BOULON
16
CM+9520051190
LAGER
BEARING
PALIER
99
CM+9527081400
ENTWICKLERRACK ENTWICKLERRACK
DEVELOPER RACK DEVELOPER RACK
RACK REVELATEUR RACK REVELATEUR
ZUGANKER
TIE ROD
TIRANT D'ANCRAGE
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
DEVELOPER RACK
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Edition 6, Revision 4
11-2007
Chapter 8 / 49
DD+DIS022.05M
02
01
03
05
02
01
08
04
99
06
02
07
01
16
10
A
11
12
11
12
A
A
12
11
08
03
12
13
05
16
13
05
09
05
01
18
14
13
11
10
01
05
17
15
05
05
15
5270_0100_0105_8023a.CDR
Edition 6, Revision 4
11-2007
Chapter 8 / 50
DD+DIS022.05M
Pos. Nr. Teile-Nr.
Item no. Part No.
Pos. no. Nr. de Ref.
Benennung
Description
Denomination
CM+9520051412
BOLZEN
BOLT
BOULON
CM+9520051190
LAGER
BEARING
PALIER
CM+9520051321
CM+9520051360
CM+9940211290
SICHERUNGSSCHEIBE
RETAINER RING
RONDELLE D'ARRET
CM+9520051370
CM+9520052600
CM+9521081320
CM+9522056700
10
CM+9520052502
BOLZEN VOLLSTNDIG
BOLT COMPLETE
BOULON COMPLET
11
CM+9521081400
BOLZEN
BOLT
BOULON
12
CM+9521081300
BOLZEN
BOLT
BOULON
13
CM+9522056601
BOLZEN
BOLT
BOULON
14
CM+9527011041
KLEBESCHILD
ADHESIVE LABEL
ETIQUETTE ADHSIVE
15
CM+9520051380
16
CM+9520051330
17
CM+9520051340
18
CM+9527081211
RACKABDECKUNG
COVER RACK
RECOUVREMENT RACK
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
Edition 6, Revision 4
11-2007
Chapter 8 / 51
DD+DIS022.05M
99
21
D82
D142
22
21
20
02 25
D46
2605
27
D47
24
D195
19
D82
05
16
D128
28
17
23*
15
05
05
D2372
29
5270_0100_0105_8023b.CDR
Edition 6, Revision 4
11-2007
Chapter 8 / 52
DD+DIS022.05M
Pos. Nr. Teile-Nr.
Item no. Part No.
Pos. no. Nr. de Ref.
Benennung
Description
Denomination
19
CM+9520051030
BOLZEN
BOLT
BOULON
20
CM+9520051041
BOLZEN
BOLT
BOULON
21
CM+9520055020
BOLZEN ( 13MM)
BOLT ( 13MM)
BOULON ( 13MM)
22
CM+9520052800
BOLZEN
BOLT
BOULON
23
CM+9521281110
24
CM+9520051311
25
CM+9520051350
26
CM+9520051460
BUCHSE
BUSHING
DOUILLE
27
CM+9815762250
SCHEIBE
WASHER
RONDELLE
28
CM+9520052403
BOLZEN VOLLSTNDIG
BOLT COMPLETE
BOULON COMPLET
29
CM+9520051492
DECKEL
COVER
COUVERCLE
99
CM+9527081004
ENTWICKLERRACK
DEVELOPER RACK
RACK DU REVELATEUR
BOLZEN
BOLT
BOULON
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
Edition 6, Revision 4
11-2007
Chapter 8 / 53
DD+DIS022.05M
06
01
02
01
06
03
06
05
01
04
07
11
10
A
99
13
05
08
01
05
03
09
12
01
18
05
07
06
05
15
13
13
15
11
A
16
12
10
12
A
A
12
16
17
05
05
14
10
17
D218
5270_0100_0105_8024a.CDR
Edition 6, Revision 4
11-2007
Chapter 8 / 54
DD+DIS022.05M
Pos. Nr. Teile-Nr.
Item no. Part No.
Pos. no. Nr. de Ref.
Benennung
Description
Denomination
CM+9520051412
BOLZEN
BOLT
BOULON
CM+9520051370
CM+9520051321
CM+9520051360
CM+9940211290
SICHERUNGSSCHEIBE
RETAINER RING
RONDELLE D'ARRET
CM+9520051190
LAGER
BEARING
PALIER
CM+9521081320
CM+9522056700
CM+9520052600
10
CM+9521081400
BOLZEN
BOLT
BOULON
11
CM+9520052502
BOLZEN VOLLSTNDIG
BOLT COMPLETE
BOULON COMPLET
12
CM+9521081300
BOLZEN
BOLT
BOULON
13
CM+9522056601
BOLZEN
BOLT
BOULON
14
CM+9520051492
DECKEL
COVER
COUVERCLE
15
CM+9520051330
16
CM+9520051340
17
CM+9520051380
18
CM+9527081211
RACKABDECKUNG
COVER RACK
RECOUVREMENT RACK
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
Edition 6, Revision 4
11-2007
Chapter 8 / 55
DD+DIS022.05M
99
21
D82
D142
26
21
20
06
24
D46
25 05
27
D47
23
D195
D82
D128
19
28
22*
5270_0100_0105_8024b.CDR
Edition 6, Revision 4
11-2007
Chapter 8 / 56
DD+DIS022.05M
Pos. Nr. Teile-Nr.
Item no. Part No.
Pos. no. Nr. de Ref.
Benennung
Description
Denomination
19
CM+9520051030
BOLZEN
BOLT
BOULON
20
CM+9520051041
BOLZEN
BOLT
BOULON
21
CM+9520055020
BOLZEN ( 13MM)
BOLT ( 13MM)
BOULON ( 13MM)
22
CM+9521281110
23
CM+9520051311
24
CM+9520051350
25
CM+9520051460
BUCHSE
BUSHING
DOUILLE
26
CM+9520052800
BOLZEN
BOLT
BOULON
27
CM+9815762250
SCHEIBE
WASHER
RONDELLE
28
CM+9520052403
BOLZEN VOLLSTNDIG
BOLT COMPLETE
BOULON COMPLET
99
CM+9527081400
ENTWICKLERRACK
DEVELOPER RACK
RACK REVELATEUR
BOLZEN
BOLT
BOULON
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
Edition 6, Revision 4
11-2007
Chapter 8 / 57
DD+DIS022.05M
04
03
01
09*
D117
D83
D12
14
06
18
15
16
13
19
17
02
D142
D82
13
12
16
09*
10
10
05
07
11
12
09*
05
08
05
06
11
5270_0100_0105_8025.CDR
Edition 6, Revision 4
11-2007
Chapter 8 / 58
DD+DIS022.05M
Pos. Nr. Teile-Nr.
Item no. Part No.
Pos. no. Nr. de Ref.
Benennung
Description
Denomination
CM+9520055012
LEITELEMENT
GUIDE ELEMENT
ELEMENT GUIDE
CM+9520054021
SCHIEBER
SLIDE
GLISSIERE
CM+9521081050
SCHIEBER
SLIDE
GLISSIERE
CM+9527011041
KLEBESCHILD
ADHESIVE LABEL
ETIQUETTE ADHSIVE
CM+9520051422
BOLZEN
BOLT
BOULON
CM+9520051190
LAGER
BEARING
PALIER
CM+9522056700
CM+9520052600
CM+9520051141
10
CM+9520056032
LEITBLECH UNTEN
GUIDE PLATE BOTTOM
TOLE DE GUIDAGE EN BAS
11
CM+9520056012
HALTER RECHTS
HOLDER RHS
FIXATION DROITE
12
CM+9520056022
HALTER LINKS
HOLDER LHS
FIXATION A GAUCHE
13
CM+9818560232
HALTESTOPFEN
STOPPER
BOUCHON DE RETENUE
14
CM+9521081040
BOLZEN
BOLT
BOULON
15
CM+9520051051
BOLZEN ( 12MM)
BOLT ( 12MM)
BOULON ( 12MM)
16
CM+9522056030
KLOTZ
BLOCK
BLOC
17
CM+9522056041
LEITELEMENT
GUIDE ELEMENT
ELEMENT GUIDE
18
CM+9520052700
BOLZEN
BOLT
BOULON
19
CM+9520055020
BOLZEN ( 13MM)
BOLT ( 13MM)
BOULON ( 13MM)
ZUGANKER
TIE ROD
TIRANT D'ANCRAGE
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
Edition 6, Revision 4
11-2007
Chapter 8 / 59
DD+DIS022.05M
06
01
05
02
01
03
05
05
04
03
10
07
01
08
09
99
02
11
01
05
04
15
16
13
05
12
14
05
D2372
11
13
09
09
10
10
09
12
5270_0100_0105_8026a.CDR
Edition 6, Revision 4
11-2007
Chapter 8 / 60
DD+DIS022.05M
Pos. Nr. Teile-Nr.
Item no. Part No.
Pos. no. Nr. de Ref.
Benennung
Description
Denomination
CM+9520051412
BOLZEN
BOLT
BOULON
CM+9520052600
CM+9521081320
CM+9520051321
CM+9940211290
SICHERUNGSSCHEIBE
RETAINER RING
RONDELLE D'ARRET
CM+9520051190
LAGER
BEARING
PALIER
CM+9522056700
CM+9522056601
BOLZEN
BOLT
BOULON
CM+9521081300
BOLZEN
BOLT
BOULON
10
CM+9521081400
BOLZEN
BOLT
BOULON
11
CM+9520052202
BOLZEN VOLLSTNDIG
BOLT COMPLETE
BOULON COMPLET
12
CM+9520051380
13
CM+9520051330
14
CM+9522056021
DECKEL
COVER
COUVERCLE
15
CM+9527081211
RACKABDECKUNG
COVER RACK
RECOUVREMENT RACK
16
CM+9527011041
KLEBESCHILD
ADHESIVE LABEL
ETIQUETTE ADHSIVE
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
Edition 6, Revision 4
11-2007
Chapter 8 / 61
DD+DIS022.05M
99
D82
D142
17
21
06
20
19
D46
23
05
24
D47
25
D195
D82
22
18
D128
26
21
5270_0100_0105_8026b.CDR
Edition 6, Revision 4
11-2007
Chapter 8 / 62
DD+DIS022.05M
Pos. Nr. Teile-Nr.
Item no. Part No.
Pos. no. Nr. de Ref.
Benennung
Description
Denomination
17
CM+9520051030
BOLZEN
BOLT
BOULON
18
CM+9520051041
BOLZEN
BOLT
BOULON
19
CM+9520055020
BOLZEN ( 13MM)
BOLT ( 13MM)
BOULON ( 13MM)
20
CM+9520051051
BOLZEN ( 12MM)
BOLT ( 12MM)
BOULON ( 12MM)
21
CM+9520052800
BOLZEN
BOLT
BOULON
22
CM+9520051350
23
CM+9520051460
BUCHSE
BUSHING
DOUILLE
24
CM+9815762250
SCHEIBE
WASHER
RONDELLE
25
CM+9520051311
26
CM+9520052403
BOLZEN VOLLSTNDIG
BOLT COMPLETE
BOULON COMPLET
99
CM+9527082004
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
Edition 6, Revision 4
11-2007
Chapter 8 / 63
DD+DIS022.05M
03
03
02
04
02
04
01
02
06
01
07
03
04
08
10
09
99
11
03
05 02
04
02
04
06
06
12
09
11 08
11
10
07
03
02
08
12
5270_0100_0105_8027a.CDR
Edition 6, Revision 4
11-2007
Chapter 8 / 64
DD+DIS022.05M
Pos. Nr. Teile-Nr.
Item no. Part No.
Pos. no. Nr. de Ref.
Benennung
Description
Denomination
CM+9520051190
LAGER
BEARING
PALIER
CM+9940211290
SICHERUNGSSCHEIBE
RETAINER RING
RONDELLE D'ARRET
CM+9520051321
CM+9520051412
BOLZEN
BOLT
BOULON
CM+9839180370
BUCHSE
BUSHING
DOUILLE
CM+9522061700
CM+9522061901
BOLZEN
BOLT
BOULON
CM+9522061401
BOLZEN
BOLT
BOULON
CM+9521084200
BOLZEN
BOLT
BOULON
10
CM+9522061801
BOLZEN
BOLT
BOULON
11
CM+9522061301
BOLZEN
BOLT
BOULON
12
CM+9521283602
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
Edition 6, Revision 4
11-2007
Chapter 8 / 65
DD+DIS022.05M
99
21
D142
D82
D142
26
22*
D82
22*
20
25
24
D142
D82
22*
23
06
D82
D142
D142
17
D82
18*
16
02
14
15
20
19
13 02
D9
D82
D3714
01
15
14
13
5270_0100_0105_8027b.CDR
Edition 6, Revision 4
11-2007
Chapter 8 / 66
DD+DIS022.05M
Pos. Nr. Teile-Nr.
Item no. Part No.
Pos. no. Nr. de Ref.
Benennung
Description
Denomination
13
CM+9839180760
14
CM+9520051330
15
CM+9521027362
16
CM+9520051030
BOLZEN
BOLT
BOULON
17
CM+9520051041
BOLZEN
BOLT
BOULON
18
CM+9521281110
19
CM+9818560232
HALTESTOPFEN
STOPPER
BOUCHON DE RETENUE
20
CM+9520051422
BOLZEN
BOLT
BOULON
21
CM+9521081040
BOLZEN
BOLT
BOULON
22
CM+9527282040
22
CM+9520051141
23
CM+9527011041
KLEBESCHILD
ADHESIVE LABEL
ETIQUETTE ADHSIVE
24
CM+9520056022
HALTER LINKS
HOLDER LHS
FIXATION A GAUCHE
25
CM+9520056032
LEITBLECH UNTEN
GUIDE PLATE BOTTOM
TOLE DE GUIDAGE EN BAS
26
CM+9520056012
HALTER RECHTS
HOLDER RHS
FIXATION DROITE
99
CM+9527085002
VERTEILEREINHEIT
DISTRIBUTOR UNIT
UNITE DE DISTRIBUTION
BOLZEN
BOLT
BOULON
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
Edition 6, Revision 4
11-2007
Chapter 8 / 67
DD+DIS022.05M
ENTWICKLER-RACK
DEVGELOPER RACK
RACK REVELATEUR
CM+9.5270.8100.4
VERTEILEREINHEIT
DISTRIBUTOR UNIT
UNITE DE DISTRIBUTION
CM+9.5270.8500.2
WASSER-RACK
WATER RACK
RACK EAU PARTIE SUPERIEUR
CM+9.5270.8200.4
FIXIER-RACK
FIX RACK
RACK DE FIXAGE
CM+9.5270.8200.4
03
04
02
05
03
05
05
05
01
05
05
03
01
05
05
05
08
04
07
05
01
04
07
03
01
05
05
09
03 03
09
03 03
01
07
03
01
05
05
01
01
01
01
05
05
05
08
03 03
TROCKNER
DRYER
SECHOIR
03 03
03 03
05
03 03
FILM DIRECTION
03
03
05
06
5270_0100_0105_8028.CDR
Edition 6, Revision 4
11-2007
Chapter 8 / 68
DD+DIS022.05M
Pos. Nr. Teile-Nr.
Item no. Part No.
Pos. no. Nr. de Ref.
Benennung
Description
Denomination
CM+9520051501
CM+9520051602
CM+9522061501
CM+9520054202
CM+9520054304
CM+9521060682
CM+9520054403
CM+9521083601
CM+9527085700
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
Edition 6, Revision 4
11-2007
Chapter 8 / 69
DD+DIS022.05M
VERTEILEREINHEIT
DISTRIBUTOR UNIT
UNITE DE DISTRIBUTON
CM+9.5270.8500.2
ENTWICKLER-RACK
DEVGELOPER RACK
RACK REVELATEUR
CM+9.5270.8140.0
FIXIER-RACK
FIX RACK
RACK DE FIXAGE
CM+9.5270.8200.4
WASSER-RACK
WATER RACK
RACK EAU PARTIE SUPERIEUR
CM+9.5270.8200.4
03
04
02
01
03
05
05
05
05
05
04
07
03
07
03
07
03
01
05
01
05
01
05
05 01
05
01 08
04
09
03 03
09
03 03
05
05 01
05 01
01
01
01
05
05
05
08
03 03
03 03
TROCKNER
DRYER
SECHOIR
03 03
05
03 03
FILM DIRECTION
03
03
05
06
5270_0100_0105_8029.CDR
Edition 6, Revision 4
11-2007
Chapter 8 / 70
DD+DIS022.05M
Pos. Nr. Teile-Nr.
Item no. Part No.
Pos. no. Nr. de Ref.
Benennung
Description
Denomination
CM+9520051501
CM+9520051602
CM+9522061501
CM+9520054202
CM+9520054304
CM+9521060682
CM+9520054403
CM+9521083601
CM+9527085700
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
Edition 6, Revision 4
11-2007
Chapter 8 / 71
DD+DIS022.05M
99
03
01
01
07
02
06
D9
D197
D82
D3714
D6500
05
D6500
06
04
D6500
D197
05
06
D556
D81
D197
D197
D81
04
D556
5270_0100_0105_8030.CDR
Edition 6, Revision 4
11-2007
Chapter 8 / 72
DD+DIS022.05M
Pos. Nr. Teile-Nr.
Item no. Part No.
Pos. no. Nr. de Ref.
Benennung
Description
Denomination
CM+9527030930
BOLZEN
BOLT
BOULON
CM+9527030850
FILZSTREIFEN
FELT STRIP
BANDE DE FEUTRE
CM+9527030890
AUFKLEBER
ADHESIVE LABEL
ETIQUETTE ADHESIVE
CM+9527030910
DISTANZBUCHSE
SPACER BUSH
ECARTEUR
CM+9527030941
HEBEL-PAAR
LEVER-PAIR
LEVIER-PAIRE
CM+9818520140
BOLZEN
BOLT
BOULON
CM+9527030960
EJOT-SCHRAUBE
EJOT-SCREW
EJOT-VIS
99
CM+9527030701
LICHTSCHUTZDECKEL
LIGHT COVER
PAROI TANCHE LA LUMIRE
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
Edition 6, Revision 4
11-2007
Chapter 8 / 73
DD+DIS022.05M
'Repair'
'Installation'
number of machines
extension of the service area
local service structure (centralized / decentralized)
stockpiling
M 'Maintenance'
'Local stock'
version
CM+052700100732
CM+052700100733
CM+052700100734
Edition 6, Revision 4
11-2007
Chapter 8 / 74
DD+DIS022.05M
Type Overview
This spare parts list is valid for the following machine type(s):
Device Name
Type No.
Specification
CLASSIC E.O.S.
5270/0100
CLASSIC E.O.S. CL
5270/0105
Accessory Overview
Following accesssories are separately available:
Order number
Accessory
REPLENISHER TANKS (2X30 L) WITH LEVEL SENS./CBL 5M
FI1XL
F98XW
CM+9528030301
MIXER
FT7BV
EHA2H
Edition 6, Revision 4
11-2007
Chapter 8 / 75
Published by
Agfa HealthCare N.V.
Tegernseer Landstrae 161
D - 81539 Mnchen
Germany
www.agfa.com
HEALTHCARE
Ersatzteilliste
Spare Parts List
Liste des Pices de Rechange
Edition 5, Revision 3
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
1.
Read the "Generic Safety Directions" document
(see MEDNET GSO => General Info => Agfa HealthCare =>
Publications => Service Manual) prior to attempting any operation,
repair or maintenance task on the equipment.
2.
Strictly observe all safety directions within the
"Generic Safety Directions" and on the product.
Revision History:
2006/12
Revision 3
Author: AL
5270_0200_TITEL.CDR
Approver: GK
DD+DIS060.03M
TRANSPORTEINHEIT DOCKING
TRANSPORT UNIT DOCKING
UNITE DE TRANSPORT DOCKING
PAGES 06 - 11
ANTRIEBSWELLE KOMPLETT
DRIVE SHAFT COMPL.
ARBRE DENTRAINEMENT COMPL.
PAGES 14 - 15
ABLUFTBAUGRUPPE
EXHAUST ASSEMBLY
MODUL DVACUATION DE LAIR
PAGES 12 - 13
GS1 STEUERKARTE
CONTROL BOARD
CARTE DE COMMANDE
PAGES 04 - 05
WARNING:
Hazards may be introduced because of component failure or
improper operation.
5270_0200_INHALT.CDR
Chapter 8 / 2
12-2006
Type 5270/0200
Thoramat Docking Kit
Edition 5, Revision 3
DD+DIS060.03M
Edition 5, Revision 3
Type 5270/0200
Thoramat Docking Kit
Chapter 8 / 3
12-2006
DD+DIS060.03M
IC
50
IC
51
BU2
BU3
Chapter 8 / 4
12-2006
ABLUFT-UND TRANSPORTBAUGRUPPE
EXHAUST-AND TRANSPORT ASSEMBLY
MODULE D'EXTRATION DE L'AIR ET CELUI DE TRANSPORT
Type 5270/0200
Edition 5, Revision 3
Thoramat Docking Kit
Agfa Company Confidential
DD+DIS060.03M
Pos. Nr. Teile-Nr.
Item no. Part No.
Pos. no. Nr. de Ref.
Benennung
Description
Denomination
CM+9033175760
AUFSTECKHALTERUNG
SLIP-ON MOUNT
FIXATION EMBOITABLE
CM+9521637330
CM+9527091501
VERSCHLUZAPFEN KOMPLETT
STUD COMPLETE
PIVOT DE VERROUILLAGE COMPLETTE
CM+9527093504
CM+9527094103
CM+9527079601
CM+9527078800
FILM-AUSGANGSSENSOR - (GS3)
FILM DETECTION
DETECTION FILM
KLEMMTEIL
CLAMP
AGRAVE
=Assembly
D =Standardised part. For order please refer to the separate spare parts list for standardised parts "DD+DIS011.93M"
* =Spare part not available from stock. Expect extended delivery time.
ABLUFT-UND TRANSPORTBAUGRUPPE
EXHAUST-AND TRANSPORT ASSEMBLY
MODULE D'EXTRATION DE L'AIR ET CELUI DE TRANSPORT
Edition 5, Revision 3
Type 5270/0200
Thoramat Docking Kit
Agfa Company Confidential
Chapter 8 / 5
12-2006
DD+DIS060.03M
01
03
11
01
01
01
02
02
D82
D9
D128
08
12
D6
18
D128
D128
D82
D9
25*
D146
D81
16
02
40
D82
D9
D9
D142
21*
D2320
D9
37
03
33
37
24*
40
34
27*
30*
D259
01
D217
D6
08
28*
12
19*
20*
26
16
D6
10
14
D82
D128
D9
17
31*
32*
06
13
15
09
22*
07
D420
18
13
35
29
D164
D420
39
38
07
06
D3184
09
23*
36
D2320 D82
D9
D195
D4009
D82
05
04
03
01
41
D44
D422
D9
D82
5270_0200_8002.CDR
Chapter 8 / 6
12-2006
TRANSPORTEINHEIT DOCKING
TRANSPORT UNIT DOCKING
UNIT DE TRANSPORT DOCKING
Type 5270/0200
Edition 5, Revision 3
Thoramat Docking Kit
Agfa Company Confidential
DD+DIS060.03M
Pos. Nr. Teile-Nr.
Item no. Part No.
Pos. no. Nr. de Ref.
Benennung
Description
Denomination
CM+0000014259
KLEBEBAND 12X12
ADHESIVE TAPE
BANDE ADHESIVE
CM+0000001927
CM+9527310250
CM+9023003300
CM+9047910460
KABELVERSCHRAUBUNG PG9
CABLE PROTECTOR
COLLIER DE SERRAGE
CM+9032738100
SCHEIBE-8x14x0,2-CuZn37 F37
WASHER
RONDELLE
CM+9032757300
SCHEIBE - 10,2x15x0,25-CuSn6
WASHER
RONDELLE
CM+9033175760
AUFSTECKHALTERUNG
SLIP-ON MOUNT
FIXATION EMBOITABLE
CM+9037101640
KUGELLAGER SF 6800-2Z
BALL BEARING
ROULEMENT A BILLES
10
CM+9520071500
KABELBAUM REEDKONTAKT
CABLE HARNESS REED CONTACT
FAISCEAU DE CABLE CONTACT REED
11
CM+9521637310
ABDECKUNG
COVER
COUVERCLE
12
CM+9520051190
LAGER
BEARING
PALIER
13
CM+9520051130
SCHEIBE
WASHER
RONDELLE
14
CM+9520051321
15
CM+9520051350
16
CM+9520051412
BOLZEN
BOLT
BOULON
17
CM+0000014261
DICHTUNGSBAND 12X3
ADHESIVE TAPE
BANDE ADHESIVE
18
CM+9522056700
=Assembly
D =Standardised part. For order please refer to the separate spare parts list for standardised parts "DD+DIS011.93M"
* =Spare part not available from stock. Expect extended delivery time.
Edition 5, Revision 3
TRANSPORTEINHEIT DOCKING
TRANSPORT UNIT DOCKING
UNIT DE TRANSPORT DOCKING
Type 5270/0200
Thoramat Docking Kit
Chapter 8 / 7
12-2006
DD+DIS060.03M
01
03
11
01
01
01
02
02
D82
D9
D128
08
12
D6
18
D128
D128
D82
D9
25*
D146
D81
16
02
40
D82
D9
D9
D142
21*
D2320
D9
37
03
33
37
24*
40
34
27*
30*
D259
01
D217
D6
08
28*
12
19*
20*
26
16
D6
10
14
D82
D128
D9
17
31*
32*
06
13
15
09
22*
07
D420
18
13
35
29
D164
D420
39
38
07
06
D3184
09
23*
36
D2320 D82
D9
D195
D4009
D82
05
04
03
01
41
D44
D422
D9
D82
5270_0200_8002.CDR
Chapter 8 / 8
12-2006
TRANSPORTEINHEIT DOCKING
TRANSPORT UNIT DOCKING
UNIT DE TRANSPORT DOCKING
Type 5270/0200
Edition 5, Revision 3
Thoramat Docking Kit
Agfa Company Confidential
DD+DIS060.03M
Pos. Nr. Teile-Nr.
Item no. Part No.
Pos. no. Nr. de Ref.
Benennung
Description
Denomination
19
CM+9527320300
20
CM+9521620170
ZUGANKER
TIE ROD
TIRANT
21
CM+9527320400
22
CM+9527320710
GETRIEBEWINKEL
TRANSMISSION BRACKET
EQUERRE D'ENGRENAGES
23
CM+9527320751
SCHNECKENWELLE
WORM GEAR SHAFT
VIS SANS FIN
24
CM+9521620290
SCHUTZWINKEL
COVER PLATE
EQUERRE DE PROTECTION
25
CM+9527320600
LEITBLECH
GUIDE PLATE
TOLE DE GUIDAGE
26
CM+9521620410
27
CM+9521620572
STANGE
ROD
BARRE
28
CM+9527320500
TISCHPLATTE, GESCHWEISST
TABLE PLATE WELDED
PLAQUE DE TABLE
29
CM+9946021082
30
CM+9527031111
VORDERWAND, LACKIERT
FRONT WALL, VARNISHED
PAROI FRONTALE, VERNI
31
CM+9527021100
PLATTE
PLATE
PLAQUE
32
CM+9527021020
VERKLEIDUNGSTEIL - NACHARBEIT
PANELING PART
PANNEAU
33
CM+9522016801
ABTASTROLLE
DETECTOR ROLLER
GALET DE DTECTION
34
CM+9522061501
35
CM+9818460810
SCHRGSTIRNRAD
HELICAL SPUR GEAR
ROUE HELICOIDALE
36
CM+9818511420
SCHNECKE
WORM GEAR
VIS SANS FIN
DISTANZBUCHSE
SPACER BUSH
ECARTEUR
KUPPLUNGSROHR
PIPE UNION
RACCORD
=Assembly
D =Standardised part. For order please refer to the separate spare parts list for standardised parts "DD+DIS011.93M"
* =Spare part not available from stock. Expect extended delivery time.
Edition 5, Revision 3
TRANSPORTEINHEIT DOCKING
TRANSPORT UNIT DOCKING
UNIT DE TRANSPORT DOCKING
Type 5270/0200
Thoramat Docking Kit
Chapter 8 / 9
12-2006
DD+DIS060.03M
01
03
11
01
01
01
02
02
D82
D9
D128
08
12
D6
18
D128
D128
D82
D9
25*
D146
D81
16
02
40
D82
D9
D9
D142
21*
D2320
D9
37
03
33
37
24*
40
34
27*
30*
D259
01
D217
D6
08
28*
12
19*
20*
26
16
D6
10
14
D82
D128
D9
17
31*
32*
06
13
15
09
22*
07
D420
18
13
35
29
D164
D420
39
38
07
06
D3184
09
23*
36
D2320 D82
D9
D195
D4009
D82
05
04
03
01
41
D44
D422
D9
D82
5270_0200_8002.CDR
Chapter 8 / 10
12-2006
TRANSPORTEINHEIT DOCKING
TRANSPORT UNIT DOCKING
UNIT DE TRANSPORT DOCKING
Type 5270/0200
Edition 5, Revision 3
Thoramat Docking Kit
Agfa Company Confidential
DD+DIS060.03M
Pos. Nr. Teile-Nr.
Item no. Part No.
Pos. no. Nr. de Ref.
Benennung
Description
Denomination
37
CM+9818565720
SCHEIBE
WASHER
RONDELLE
38
CM+9940211011
39
CM+9940211290
SICHERUNGSSCHEIBE
RETAINER RING
RONDELLE D'ARRET
40
CM+9943230250
SICHERUNGSSCHEIBE
RETAINER RING
RONDELLE DARRET
41
CM+9527337720
DICHTUNGSPLATTE
SEALING PLATE
PLAQUE D'ETANCHEITE
=Assembly
D =Standardised part. For order please refer to the separate spare parts list for standardised parts "DD+DIS011.93M"
* =Spare part not available from stock. Expect extended delivery time.
Edition 5, Revision 3
TRANSPORTEINHEIT DOCKING
TRANSPORT UNIT DOCKING
UNIT DE TRANSPORT DOCKING
Type 5270/0200
Thoramat Docking Kit
Chapter 8 / 11
12-2006
DD+DIS060.03M
D135
D82
D9
07
D142
D82
D9
07
04
D134
10*
05
01
03
11
D6500
D135
D142
D6527
D9
08
02
D82
D140
09*
D9
D134
06
5270_0200_8003.CDR
Chapter 8 / 12
12-2006
ABLUFT-BAUGRUPPE
EXHAUST ASSEMBLY
MODULE D'EXTRACTION DE L'AIR
Type 5270/0200
Edition 5, Revision 3
Thoramat Docking Kit
Agfa Company Confidential
DD+DIS060.03M
Pos. Nr. Teile-Nr.
Item no. Part No.
Pos. no. Nr. de Ref.
Benennung
Description
Denomination
CM+9041506300
CM+9043100640
CM+9045196050
SICHERUNG T 250MA
FUSE T 250MA
FUSIBLE T 250MA
CM+9045222420
SICHERUNGSHALTER
FUSE HOLDER
PORTE FUSIBLE
CM+9047202700
FLACHSTECKERLEISTE
FLAT CONNECTOR TERMINAL STRIP
BARRETTE PLATE DE RACCORDEMENT
CM+9047910470
KABELVERSCHRAUBUNG PG11
CABLE CLAMP
COLLIER DE SERRAGE
CM+0000014261
DICHTUNGSBAND 12X3
ADHESIVE TAPE
BANDE ADHESIVE
CM+9527021060
CM+9527021200
ABSAUGKRMMER
EXTRACTION ELBOW
COUDE D'ASPIRATION
10
CM+9527021300
LFTERPLATTE
FAN PLATE
PLAQUE DE VENTILATEUR
11
CM+9527021700
GS RELAISEKARTE
RELAISECARD
RELAISECARD
=Assembly
D =Standardised part. For order please refer to the separate spare parts list for standardised parts "DD+DIS011.93M"
* =Spare part not available from stock. Expect extended delivery time.
Edition 5, Revision 3
ABLUFT-BAUGRUPPE
EXHAUST ASSEMBLY
MODULE D'EXTRACTION DE L'AIR
Type 5270/0200
Thoramat Docking Kit
Chapter 8 / 13
12-2006
DD+DIS060.03M
05
D44
06
04
D4302
02
01*
03*
D44
09
D82
D195
06
5270_0200_8004.CDR
Chapter 8 / 14
12-2006
ANTRIEBSWELLE
DRIVE SHAFT
ARBRE DE COMMANDE
Type 5270/0200
Thoramat Docking Kit
Edition 5, Revision 3
DD+DIS060.03M
Pos. Nr. Teile-Nr.
Item no. Part No.
Pos. no. Nr. de Ref.
Benennung
Description
Denomination
CM+9527021600
ANTRIEBSWELLE VOLLSTNDIG
DRIVE SHAFT COMPLETE.
ARBRE D'ENTRAINEMENT COMPLET
CM+9520061062
CM+9527011523
CM+9522012731
KEGELRAD
BEVEL GEAR
ROUE DENTEE
CM+9839534160
KUPPLUNGSROHR
PIPE UNION
RACCORD
CM+9940211011
ANTRIEBSWELLE
DRIVE SHAFT
ARBRE D'ENTRAINEMENT
=Assembly
D =Standardised part. For order please refer to the separate spare parts list for standardised parts "DD+DIS011.93M"
* =Spare part not available from stock. Expect extended delivery time.
Edition 5, Revision 3
ANTRIEBSWELLE
DRIVE SHAFT
ARBRE DE COMMANDE
Type 5270/0200
Thoramat Docking Kit
Chapter 8 / 15
12-2006
DD+DIS060.03M
Empfohlene Ersatzteilsortimente
Ersatzteilsortimente reprsentieren eine Auswahl wichtiger Teile aus der Ersatzteilliste.
Sortimentskategorien
R
'Repair'
'Installation'
'Maintenance'
'Local stock'
Extrem teure oder sperrige Teile die im Zentrallager des Landes anstatt im R-Sortiment
zur Verfgung stehen sollten.
Strategischer Bestand unabhngig von der Anzahl der Gerteinstallationen.
Falls diese Teile Bestandteil des Serviceabkommens sind mssen sie nach Verwendung
umgehend wieder auf Lager gelegt werden.
Chapter 8 / 16
12-2006
Type 5270/0200
Thoramat Docking Kit
Edition 5, Revision 3
DD+DIS060.03M
Categories of Assortments
R
'Repair'
'Installation'
'Maintenance'
'Local stock'
Edition 5, Revision 3
Type 5270/0200
Thoramat Docking Kit
Chapter 8 / 17
12-2006
DD+DIS060.03M
Catgories dassortiments
R
'Repair'
'Installation'
'Maintenance'
'Local stock'
Chapter 8 / 18
12-2006
Type 5270/0200
Thoramat Docking Kit
Edition 5, Revision 3
DD+DIS060.03M
Commande d'assortiments
Commande interne AGFA :
ouvrir le code AH602A dans EVS, crire le numro de l'assortiment souhait comme R, I, M ou L et
passer commande des pices.
Commande par les partenaires d'AGFA :
passer commande de l'assortiment souhait auprs du dpositaire AGFA en charge en indiquant le numro de
l'assortiment comme R, I, M ou L.
CM+052700200731
CM+052700200734
Version 2
Version 2
Edition 5, Revision 3
Type 5270/0200
Thoramat Docking Kit
Chapter 8 / 19
12-2006
DD+DIS060.03M
5270/0105
5270/0200
Chapter 8 / 20
12-2006
Type 5270/0200
Thoramat Docking Kit
Edition 5, Revision 3
DD+DIS060.03M
Nur ber Vertrieb bestellbar / Can only be ordered through Sales / Passer commande uniquement par le service des ventes
Edition 5, Revision 3
Type 5270/0200
Thoramat Docking Kit
Chapter 8 / 21
12-2006
Agfa-Gevaert HealthCare
Tegernseer Landstrae 161
D - 81539 Mnchen
Technische nderungen vorbehalten
Technical modifications reserved
Sous rserve des modifications techniques
AGFA und der Agfa-Rhombus sind eingetragene Warenzeichen von Agfa-Gevaert HealthCare
AGFA and the Agfa-Rhombus are trade marks of Agfa-Gevaert HealthCare
AGFA et le logo Agfa sont des marques dposes de Agfa-Gevaert HealthCare
Accessories
Section 9
describes the installation of accessories (assembly types).
Repair, maintenance and spare parts of accessories are
implemented in the machine documentation or available as separate
documentation.
Section 9
DD+DIS301.03E
Chapter 9
Contents
Revision
09.11.00
Edition 6, Revision 0
Agfa Group Confidential
Order number
Contents
Chapter 9 /I
Options
Order number: DD+DIS309.00E
November 2000
Accessories for the machines
*1UDN281*
Classic E.O.S.
1 piece UDN28 MA 1
F7.5270.3071.1
(only for production purposes)
Type 5270/100/105
Mamoray Classic
E.O.S.
Type 5272/100
Installation Instructions
for the Light Tight Cover
CM+9.5270.3070.1
This document is part of the TECHNICAL DOCUMENTATION and part of the spare part
CM+9.5270.3070.1. It describes the installation of the light tight cover for the Classic E.O.S.
(Type 5270/100/105) and Mamoray Classic E.O.S. (Type 5272/100).
Aim of the option:
With the light tight cover closed there is no need to wait for completion of the film feed.
approx h
printed in Germany
Agfa Group Confidential
Options
DD+DIS309.00E
Contents
1
Required tools............................................................................1
Preparations ...............................................................................2
3.1
09.11.00
Agfa Group Confidential
5270/5272
Section 9 / I
Options
DD+DIS309.00E
Scope of delivery
Quantity
Designation
Drilling template
Covering
Spacer bushing
Spring washer
Washer
Stud
Screw M3x20
(hexagon screw)
Required tools
09.11.00
Agfa Group Confidential
Quantity
Designation
Screwdriver,
(blade width 10x0.8)
Pointed pliers
Drilling machine
5270/5272
Section 9 / 1
Options
DD+DIS309.00E
Preparations
1.
Disconnect the machine from the mains (unplug the mains connector).
2.
3.
Figure 2: Drilling
Section 9 / 2
5270/5272
09.11.00
Agfa Group Confidential
Options
DD+DIS309.00E
3.1
09.11.00
Agfa Group Confidential
5270/5272
Section 9 / 3
Options
DD+DIS309.00E
Section 9 / 4
5270/5272
09.11.00
Agfa Group Confidential
Options
DD+DIS309.00E
If there is a light tight wall at the film feed table, a second person will be
necessary for mounting the light tight cover.
09.11.00
Agfa Group Confidential
5270/5272
Section 9 / 5
Options
DD+DIS309.00E
Section 9 / 6
5270/5272
09.11.00
Agfa Group Confidential
Options
DD+DIS309.00E
We recommend to use pliers to guide the screw (plus washer and spring
washer) through the drill hole (see figure 11).
09.11.00
Agfa Group Confidential
5270/5272
Section 9 / 7
Options
DD+DIS309.00E
Section 9 / 8
5270/5272
09.11.00
Agfa Group Confidential
Modifications
10
Section 10
describes subsequent modifications in the machine resulting from
technical changes.
Section 10
11
Section 11
contains an overview of all technical modifications. This refers to
hardware as well as software modifications.
Section 11
DD+DIS441.04E
Chapter 11
Contents
1
Edition 6, Revision 1
Agfa Company Confidential
Chapter 11 / I
DD+DIS441.04E
as of SN
4730
1138
and
Description:
The introduction of Processor Software CLLC_1203 solves dryer problems.
Edition 6, Revision 1
Agfa Company Confidential
Chapter 11 / 1
Maintenance
12
Section 12
describes all routines and tests necessary during maintenance.
Section 12
Technical
Documentation
Order No.: DD+DIS302.03E
*1WACH41*
Classic E.O.S.
1 piece WACH4 MA 1
Classic E.O.S. CL
Type 5270 / 105
Maintenance Instructions
Internal Update #5
0 00
0_1
527
2 .C
0_0
DR
Caution:
This system uses mains voltage. Please observe the pertinent safety
instructions.
These instructions describe adjustments and routines,
which must only be performed by qualified technical personnel.
Note:
Electrical repairs and connections must only be made by certified
electricians.
Mechanical repairs and connections must only be made by certified
technicians.
CE Declaration:
According to the medical directives the CE Declaration
(CE Conformity) becomes void if the product is modified without permission
of the manufacturer!
This applies to all parts, not only the safety devices!
Maintenance Instructions
DD+DIS302.03E
Chapter 12
Contents
Safety.......................................................................... 1
1.1
Safety check............................................................................. 4
1.2
Safety switches........................................................................ 5
1.3
2.1
2.2
2.3
Lubricants ................................................................................ 7
2.4
Cleaning instructions.............................................................. 8
2.5
2.6
2.7
Maintenance............................................................. 10
3.1
3.1.1
3.1.2
3.2
3.3
Analysis.................................................................................. 11
3.4
3.5
3.6
3.7
3.8
Appendix:
Maintenance Checklist ............................................................................... page 1-3
Edition 6, Revision 0
Agfa Group Confidential
Chapter 12 / I
Maintenance Instructions
DD+DIS302.03E
Safety
General safety instructions
The machine must only be used as described in the operating
instructions. Any other use may result in damage to the machine, or
may affect the machine function with the consequence that the
machine can no longer be used as intended, and therefore presents a
risk for patients, user and environment.
The machine must only be operated by qualified personnel trained on
the machine.
Ensure that only trained personnel have access to the machine.
Ensure that the machine can always be supervised and that any
tampering is prevented.
Repairs or modifications on the machine must only be performed by
trained service personnel authorized by AGFA.
In case of visible damage on the machine housing the machine must
not be operated or used, and must immediately be disconnected from
the mains.
Built-in or external safety devices must not be circumvented or
disabled.
Disconnect the machine from the mains before starting any
maintenance.
If a mains connection is absolutely required these maintenance
routines must only be made by specially trained personnel.
Like all technical devices, this machine must be operated, cared for
and serviced correctly as described in the documentation provided
with the machine.
If the machine is not operated correctly, or if it is not serviced
correctly, AGFA will not be liable for any resulting disturbances,
damage or injuries.
When installing the machine make sure that either the mains plug or
an all-cable disconnecting device is provided in the internal installation
close to the machine and is easily accessible.
If the machine is connected with other components or assemblies,
AGFA will guarantee safety only for combinations which are approved
by AGFA.
In case of conspicuous smoke or noises, immediately disconnect the
machine from the mains.
Special instructions for the handling of chemicals
Edition 6, Revision 0
Agfa Group Confidential
Chapter 12 / 1
Maintenance Instructions
DD+DIS302.03E
ventilation at the installation site of the machine, i.e. an air exchange
that is at least ten times the room volume per hour.
Always comply with the installation instructions.
Verify tightness of all connections for chemicals and water, as well as
waste water, on the machine in regular intervals. At least check
whenever suggested in the operating instructions and/or service
instructions.
If solution gets into the inside of the machine (e.g. by spilling during
tank filling), the machine must immediately be disconnected from the
mains and cleaned thoroughly by the service personnel.
Do not use additional chlorine or chlorine containing substances inside
the processor. The use of additional chlorine or chlorine containing
substances can lead to irreversible damage of the equipment. Using
these substances may void the manufacturers warranty.
The film processor must not be operated in the direct vicinity of the
patients as defined in EN60601-1 and IEC 601-1.
Chapter 12 / 2
Edition 6, Revision 0
Agfa Group Confidential
Maintenance Instructions
DD+DIS302.03E
Edition 6, Revision 0
Agfa Group Confidential
Chapter 12 / 3
Maintenance Instructions
1.1
DD+DIS302.03E
Safety check
Electrical check
Check the power cable and the cables inside the machine for damage.
Check the strain relief of the power cable.
Check the line fuses for the required value.
Check the function of the air filter and the cooling.
Check the cable connections and plug for burnt spots.
Check the grounding connections at the metal panels and housing.
Upon repairs regarding the mains voltage the protective earth must be
checked (VDE standard). The resistance of the PE with an earthed pin
connector is 0.3 Ohm, with a fixed connection it is 0.2 Ohm (according to
VDE 0702, VBG4, Edition 1997).
1:
2:
3:
4:
Figure 1
When measuring the resistance consider that the total value always includes
the resistance of the measuring cable.
Chapter 12 / 4
Edition 6, Revision 0
Agfa Group Confidential
Maintenance Instructions
DD+DIS302.03E
1.2
Safety switches
527061CM.CDR
Figure 2
= Safety switch (cover) 0SW2
= Safety switch (dryer flap) 0SW3
To ensure safety of the customer the machine has two safety switches.
For service purposes the function of the safety cover switch can be
overridden with a service key (locking pin CM+9042663090). However, be
careful, there is a risk of injuries by moving mechanical or electrical parts.
Make sure to remove the locking pin before closing the covers.
Otherwise the cover switch may be damaged or the adjustment position is
lost. The safety function for the customer is then no longer effective.
But even in case of interrupted
safety switches 0SW2
and/or
0SW3
and with the mains
switch 0SW1 (0S1) off, there is
still power applied on the
following components as long
as the power cord is plugged in:
2
1
5273_061_001.cdr
Figure 3
Edition 6, Revision 0
Agfa Group Confidential
Chapter 12 / 5
Maintenance Instructions
1.3
DD+DIS302.03E
1
2
5270_10012_001.cdr
Figure 4
Information for the customer: This routine must be repeated 1x per month.
The machine must not be put in operation without an installed GFI switch!
Chapter 12 / 6
Edition 6, Revision 0
Agfa Group Confidential
Maintenance Instructions
DD+DIS302.03E
2.1
Special tools
In addition to the normal equipment the following tools are required:
Order number
Tool description
CM+9042663090
Thermometer
2.2
2.3
Auxiliary equipment
Order number
Designation
CM+9999992360
CM+9999992310
Plastic cleaner
CM+9999915240
Cleaning sponge
Lubricants
Order number
Designation
CM+9999991360
Ballistol oil
CM+9999992470
Edition 6, Revision 0
Agfa Group Confidential
Chapter 12 / 7
Maintenance Instructions
2.4
DD+DIS302.03E
Cleaning instructions
SAFETY
For cleaning the machine tanks make sure that the power plug of the
machine is disconnected!
Before cleaning, the standard covers and panels must be put on all electrical
components!
All cleaning substances may irritate the skin and the eyes. Therefore it is
always necessary to use rubber gloves and protective goggles when mixing
and using cleaning substances.
Follow the safety instructions of the manufacturer!
Splashes in the eyes or on the skin must be cleaned immediately with water.
During mixing of the cleaning powder avoid breathing of the powder dust.
The cleaning substances may attack the components, especially the rubber
rollers. Therefore the reaction time should not exceed approx. 20 minutes.
Thorough rinsing with water or neutralizing chemicals is required.
Do not use any spirit or alcohol to clean the rollers!
Disposal:
Always observe the regulations by the local authorities and the pertinent
sewage protection laws when disposing of cleaning chemicals and water!
2.5
Chapter 12 / 8
Protection material
Order number
Designation
CM+9999915040
Protection gloves
CM+9999915050
Protection goggles
CM+9999991550
Protection cream
Buy locally
Edition 6, Revision 0
Agfa Group Confidential
Maintenance Instructions
DD+DIS302.03E
2.6
Designation
CM+05270100731
Repair
CM+05270100733
Maintenance
*)
2.7
Cleaning substances:
Order number
Designation
ABC Code
EBMBU
CM+9999992840
AGFA FIXCLEAN
7352J
CM+9999992000
BIC FIXAREN 80
VSBR6
CM+9999991930
VR76F
CM+9999992590
65D1Q
BIC ALGEFIN 86 A
WDQ02
CM+9999992840
AGFA FIXCLEAN
3752J
CM+9999992210
V7W91
Developer tank
CM+9999992250
Fixer tank
Water tank
Anti-algae agent
CM+9999992260
Anti-lime agent
Edition 6, Revision 0
Agfa Group Confidential
Chapter 12 / 9
Maintenance Instructions
DD+DIS302.03E
Maintenance
3.1
Maintenance instructions
3.1.1
3.1.2
Maintenance procedure
For cleaning the machine tanks make sure that the power plug of the
machine is disconnected!
Before cleaning, the standard covers and panels must be put on all
electrical components!
Do not use chlorine or chlorine containing substances in the film
processor. The use of chlorine or chlorine containing substances
may cause irreparable damage in your film processor. Use of these
substances may result in termination of the manufacturers warranty.
Chapter 12 / 10
Edition 6, Revision 0
Agfa Group Confidential
Maintenance Instructions
DD+DIS302.03E
3.2
Maintenance intervals
If SERVICE INDICATION has been activated in the SERVICE program, the
operator will be reminded of a required maintenance according to the
selected maintenance cycle.
If the maintenance is due, an alternating display of FILM and MAINTENANCE
reminds you daily during the first three film feeds until the maintenance is
actually made.
After maintenance this message is reset in the SERVICE program
<Service/Service Settings/Maintenance/Reset ServIndic>
(see Chapter 6.6), if <Service/Service
Settings/Maintenance/Service Indication/ On> is set.
The following maintenance cycles are recommended:
3.3
Analysis
Test points
Measures
Settings
Language
Service
5273_10012_003.cdr
Figure 5
Edition 6, Revision 0
Agfa Group Confidential
Chapter 12 / 11
Maintenance Instructions
DD+DIS302.03E
Test points
For analysis the following
information in the
InfoCounters menu
must be evaluated:
Measures
Device Info:
Display of machine type and installed software
version. Update the software if required.
Info Counter:
Maintenance:
MAINTENANCE shows the last 10
maintenance jobs and the corresponding
preset maintenance cycles.
DEV Repl. Liter:
Display of the complete amount of replenished
developer and the replenished amount since
the last maintenance.
FIX Repl. Liter:
Display of the complete amount of replenished
fixer and the replenished amount since the
last maintenance.
Film:
Display of the complete amount of processed
film and the processed film since the last
maintenance in square meters.
JOG Cycle:
The film consumption of the last 10 days is
displayed together with the date, the amount
of film and the selected jog-cycle (ON-OFFAUTO).
Pump Calibr.:
At this option the time of the respective pump
calibration with the adjusted calibration rates
and the adjustment mode (DEV/FIX) can be
displayed.
Device Error:
Chapter 12 / 12
Edition 6, Revision 0
Agfa Group Confidential
Maintenance Instructions
DD+DIS302.03E
Test points
Measures
Logbook:
The actions of the machine are recorded after
switching on and can be viewed here in
plaintext together with date and time.
Runtime:
Runtime shows the total number of operating
hours.
3.4
Maintenance Preparations
Steps
Sub-steps
Drain tanks
Remove racks
Edition 6, Revision 0
Agfa Group Confidential
Chapter 12 / 13
Maintenance Instructions
Chapter 12 / 14
DD+DIS302.03E
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS302.03E
Maintenance Instructions
3.5
Module
Check
Sponge
Chapt. 6.5
Screwdriver
Chapt. 6.5
Bottle brush,
sponge
Chapt. 6.5
Tools
Details
-
FIX 1
FIX 2
WAT
Rack system
Water, fixer, and
developer racks
Edition 6, Revision 0
Agfa Group Confidential
Chapter 12 / 15
Maintenance Instructions
DD+DIS302.03E
Module
Check
Rollers / shafts
Bearings without
springs
Tools
Details
Sponge
cleaning agent
Sponge
x roller pressure
WAT
Water rack
Chapter 12 / 16
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS302.03E
Maintenance Instructions
Module
WAT
FIX2 FIX1
DEV
Check
x for leaks / tightness of the
system
Tools
Details
-
WAT
FIX2 FIX1
DEV
Sponge
x clean the tanks with sponge,
cleaning
agent
water, or tank cleaner and then
rinse thoroughly with water
Level sensors /
temperature sensor
Edition 6, Revision 0
Agfa Group Confidential
Sponge
Chapter 12 / 17
Maintenance Instructions
DD+DIS302.03E
Module
Check
Circulation pumps
Pump ducts
Tools
Brush
Details
-
Sponge
Cleaner Isoflex
Topas NB52
Bevel gears
Chapt. 6.5
x for wear
Chapter 12 / 18
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS302.03E
Maintenance Instructions
Module
Check
Dryer
x if the glass body of the infrared x remove the dust with a soft
heater is undamaged
brush
Tools
-
Details
-
Brush
Infrared heater,
reflector, crossflow fan, x reflector for dirt
convection heater
x film guides (wire)
Dryer rollers
Replenishment
system
Brush,
sponge
Brush
Replenisher tanks
x rinse if necessary
Water supply
Edition 6, Revision 0
Agfa Group Confidential
Chapter 12 / 19
Maintenance Instructions
Chapter 12 / 20
DD+DIS302.03E
Module
Check
Electrical connection
Tools
-
Details
-
Edition 6, Revision 0
Agfa Group Confidential
Maintenance Instructions
DD+DIS302.03E
3.6
Sub-steps
3.7
Functional test
Steps
Sub-steps
Start operation
Replenishment pumps
Edition 6, Revision 0
Agfa Group Confidential
Chapter 12 / 21
Maintenance Instructions
DD+DIS302.03E
Steps
Sub-steps
3.8
End of maintenance
Steps
Sub-steps
Register 12 / 22
Edition 6, Revision 0
Agfa Group Confidential
Maintenance Instructions
DD+DIS302.03E
Steps
Sub-steps
Edition 6, Revision 0
Agfa Group Confidential
Chapter 12 / 23
Maintenance Instructions
DD+DIS302.03E
527012am.cdr
Figure 6
TYPE 5270/105
L
A
B
K
Z
G
C
K
K
J
5270_10012_002.cdr
Figure 7
Register 12 / 24
Edition 6, Revision 0
Agfa Group Confidential
Maintenance Instructions
DD+DIS302.03E
Dryer:
Dryer: IR-heaters
Distribution rollers
Dryer
Interval
Action (care)
Daily
Clean the film feed table (H) daily with a damp cloth or a
soft sponge, and then dry it.
Weekly
Every 3 months
Every 6 months
Edition 6, Revision 0
Agfa Group Confidential
Chapter 12 / 25
Maintenance Instructions
DD+DIS302.03E
Classic E.O.S./
Classic E.O.S. CL
Type 5270/ 100/ 105
SN
By evaluating the infocounter information the main focus for the upcoming
maintenance can be determined.
INFO consumption and/or infocounter consumption
Total
FILM developed
Developer consumption
Fixer consumption
Edition 6, Revision 0
Agfa Group Confidential
Checklist / page 1
Maintenance Instructions
DD+DIS302.03E
Cleaning
OK n. OK
OK n. OK
Functional test
OK n. OK
Developer temperature
Fixer temperature, 34C, fixed
Film drying
Dryer step setting
Transport function in wet / dryer section
Film scanner rollers
Processing quality
Circulation pump drive synchro motors
(left hand machine side)
Checklist / page 2
Edition 6, Revision 0
Agfa Group Confidential
Maintenance Instructions
DD+DIS302.03E
Safety check
OK n. OK
OK n. OK
Check and tighten the screw connections if necessary.
Check
Check for tight connection.
Check (electrically and mechanically).
OK n. OK
Functional test
End of maintenance
OK n. OK
End of maintenance
Edition 6, Revision 0
Agfa Group Confidential
Customer
Checklist / page 3
Fieldservice Bulletins
13
Section 13
contains the Fieldservice Bulletins, this is urgent and important
information (usually on individual sheets) e.g.:
Section 13
*1WVX7U1*
Classic E.O.S.
Type 5270 / 100 / 105
1 piece WVX7U MA 1
Urgency
Reason
Subject
immediately
Safety
Next service
Reliability
In case of failure
Quality improvement
As required
Functional changes
Compatibility
1
Subject
DD+DIS157.04E
For the installation of Control Board CM+9 5270 9450 X observe the
following table:
Machine
Type
Production standard as of SN
Classic E.O.S.
5270 / 100
4500
Classic E.O.S.
5270 / 105
1500
Scope of delivery:
Control Board pre-assembled in the screening plate, including
- software for the Film Processor IC50 / IC51 Version CLLC1107
- clock chip IC-CMOS-DS 12887
- PLD programmed IC88 V1001
Enclosure for Control Board DD+DIS344.03DEF
The following spare parts can also be ordered individually:
Designation
Order number
Required time:
1h
Required tools:
Phillips screwdriver size 2, magnetic
IC extraction tool CM+9 9999 1005 0
Grounding strap CM+9 9999 0830 0
Chapter 13 / 2
Classic E.O.S.
(Type 5270 / 100 / 105)
No. 01
Agfa Company Confidential
DD+DIS157.04E
1.1
New functions
The installation of Control Board CM+9 5270 9450 X together with the
Processor Software CLLC1107 included in the shipment offers the
following additional functions:
Level of fixer2 can be monitored individually.
Condition is:
- a level sensor present in the fixer2 tank and ST76 plugged
The circulation pumps can be monitored individually.
Condition is:
- modified cable connections
(as of SN 4500 for Type 5270 / 100 and as of SN 1500 for Type 5270 / 105)
There are not plans for a modification of these cable connections in the
field.
1.2
Compatibility
Control Board CM+9 5270 9450 X can only be installed in the machines
in combination with the Processor Software CLLC1107 which is
included in the shipment.
Control Board CM+9 5270 9450 X covers all functions of the previous
version CM+9 8405 6940 X.
No. 01
Agfa Company Confidential
Classic E.O.S.
(Type 5270 / 100 / 105)
Chapter 13 / 3
1.3
DD+DIS157.04E
Figure 1
Successor: Control Board CM+9 5270 9450 X (section)
Figure 2
Chapter 13 / 4
Classic E.O.S.
(Type 5270 / 100 / 105)
No. 01
Agfa Company Confidential
DD+DIS157.04E
2.1
New functions
Level of fixer2 can be monitored individually.
Condition is:
- a level sensor present in the fixer2 tank and ST76 plugged
The circulation pumps can be monitored individually.
Condition is:
- modified cable connections
(as of SN 4500 for Type 5270 / 100 and as of SN 1500 for Type 5270 / 105)
There are not plans for a modification of these cable connections in the
field.
2.2
Compatibility
Processor Software CLLC1107 can only be installed in Control Board
CM+9 5270 9450 X.
Control Board CM+9 5270 9450 X covers all functions of the previous
version CM+9 8405 6940 X.
No. 01
Agfa Company Confidential
Classic E.O.S.
(Type 5270 / 100 / 105)
Chapter 13 / 5
*1W1YZR1*
Classic E.O.S.
Type 5270/100
as of SN 4500
1 piece W1YZR MA 1
Classic E.O.S. CL
Type 5270/105
as of SN 1500
Urgency
Reason
Subject
Immediately
Safety
Next service
Reliability
In case of failure
Quality improvement
As required
Functional changes
Compatibility
Introduction of
Processor Software CLLC_1203
Order Number: CM+9 5270 9410 1
Control Board PCB1 incl. CLLC_1203
Order Number: CM+9 5270 9450 1
The introduction of Processor Software CLLC_1203 solves dryer problems.
Change the software only in case of problems.
Replace the Control Board PCB1 only in case of problems with the control
board.
DD+DIS249.04E
Error symptoms
After switching from any dryer level to step 2 there is no drying effect.
Remedy
Machine
Type
Serial Number SN
Classic E.O.S.
as of 4730
Classic E.O.S. CL
as of 1500
Compatibility
Processor Software CLLC_1203 must only be used on the Control Board
PCB1 CM+9 5270 9450 X.
This control board is installed in the
Classic E.O.S. series (Type 5270/100) as of SN4500 and in the
Classic E.O.S. CL series (Type 5270/105) as of SN1500.
Software CLLC_1203 must never be installed in the Control Boards GS1
CM+9 5270 7830 X, CM+9 5270 7850 X , CM+9 5270 7960 X.
Chapter 13 / 2
No. 2
Agfa Company Confidential
DD+DIS249.04E
5270_dis20104_001.cdr
Figure 1
Classic E.O.S. (Type 5270/100) as of SN4500
Classic E.O.S. CL (Type 5270/105) as of SN1500
Control Board CM+9 5270 9450 X (section)
5270_dis20104_002.cdr
Figure 2
No. 2
Agfa Company Confidential
Chapter 13 / 3
DD+DIS249.04E
Machine
Type
Serial Number SN
Classic E.O.S.
as of 4730
Classic E.O.S. CL
as of 1500
Compatibility
To ensure compatibility of control board and software install the enclosed
Processor Software CLLC_1203 on Control Board PCB1
CM+9 5270 9450 X.
Chapter 13 / 4
No. 2
Agfa Company Confidential
*1W4WAS1*
Classic E.O.S.
Type 5270 / 100
as of SN 4500
1 piece W4WAS MA 1
Classic E.O.S. CL
Type 5270 / 105
as of SN 1500
Urgency
Reason
Subject
Immediately
Safety
Next service
Reliability
In case of failure
Quality improvement
As required
Functional changes
Compatibility
Error symptoms
DD+DIS277.04E
Error cause
Figure 1
The magnet (1) integrated in the cover (4) got loose or dropped out and
prevents correct closing of the cover. This impedes the function of the safety
switch (3) located on the machine surface (2) partly or completely.
You may assume that the magnet got loose if it is no longer flush with the
magnet holder.
Remedy
Use a two-part glue and fix the magnet in its holder, the gap of 0.5 mm must
be completely covered with glue.
We recommend the two-part DELO-AUTOMIX 1895 or a similar product with
equivalent properties.
We do not supply this glue, please purchase this glue locally.
For the properties of DELO-AUTOMIX 1895 go to the Internet under
http://www.delo.de/datenblatt/DELO-DUOPOX_1895_(TIDB-D).pdf.
Chapter 13 / 2
No. 3
Agfa Company Confidential
DD+DIS277.04E
1
4
2
2
3
Figure 2
1
2
Figure 3
Required time: h
No. 3
Agfa Company Confidential
Chapter 13 / 3
*1W4XML1*
Classic E.O.S.
Type 5270 / 100
as of SN 4500
1 piece W4XML MA 1
Classic E.O.S. CL
Type 5270 / 105
as of SN 1500
Urgency
Reason
Subject
Immediately
Safety
Next service
Reliability
In case of failure
Quality improvement
As required
Functional change
New device
Compatibility
Introduction of Anti-Algae-Unit
Type: 5279/100
This document describes the newly introduced Anti-Algae-Unit Type 5279/100,
an optional device for X-ray film processors.
Subject
DD+DIS288.04E
5279_100_001.cdr
figure 1
The Anti-Algae Unit cannot be used in parallel with the Chiller for developer
cooling, since only one optional connection is possible on the water tank
elbow.
Algezid II is not included in delivery.
Distribution of Agfa Algezid II:
Contact your local Agfa Service, Art: BUNDZ
Or in USA :
Agfa Corporation, 100 Challenger Road, Ridgefield Park, NJ 07660, USA,
Phone: (001201) 4402500, Fax: (001) 3424742
Documentation
Training
Chapter 13 / 2
No. 4
Agfa Company Confidential
HEALTHCARE
Global Services Organisation
Order No.: DD+DIS214.04E
*1WYZZE1*
Classic E.O.S.
Type 5270/100
as of SN 4500
1 piece WYZZE 1
Classic E.O.S. CL
Type 5270/105
as of SN 1500
Urgency
Reason
Subject
Immediately
Safety
Next service
Reliability
In case of failure
Quality improvement
As required
Functional changes
Compatibility
DD+DIS214.04E
Error symptoms
The feed rollers of the water rack rub on the intermediate wall
Error cause
Remedy
fixer tank full, water tank empty, while the machine is OFF, the
intermediate wall is bulging
Required time:
approx. h
If you have any problems with chemical carry-over from tank to tank when
using the tank reinforcement (capillary effect) please order Elastosil E43
separately.
Information about the "Elastosil E43" silicone
Due to strict regulations regarding the shipping of "dangerous substances"
the silicone tube is no longer included in the shipment of the tank
reinforcement.
Order number: CM+9 9999 9278 0
Chapter 13 / 2
No. 5
Agfa Company Confidential
HEALTHCARE
*1YYOOD1*
Classic E.O.S.
Type 5270 / 100
as of SN 4500
Classic E.O.S. CL
Type 5270 / 105
as of SN 1138
Bulletin Information
Urgency
Ranking
Subject
Immediately
Mandatory safety
relevant
Next service
In case of failure
Recommended quality
improvement
If required
Service 574:
"IR heater in dryer defective"
due to measuring error caused by wrong
cable positioning at the Current
Sensor Board PCB2.
This document describes how to correct the wrong cable positioning at
the Current Sensor Board PCB2.
DD+DIS184.05E
Error symptoms
Error cause
Wiring error on the Current Sensor Board PCB2 Measuring error caused by
wrong cable positioning at the Current Sensor Board PCB2:
one and a half windings around the current sensor generally result in low
current values. Monitoring of the IR heater has only minimum tolerances and
therefore triggers the error message 574.
Check
(2)
A
PCB2
Figure 1
Figure 2
Wrong cable positioning
Continue with Remedy.
Figure 3
Chapter 13 / 2
Agfa Company Confidential
No. 6
2005-07-06
DD+DIS184.05E
Remedy
(3)
(4)
(5)
(6)
(7)
Thread the cable 3 times through the current sensor from below.
= 2 full windings.
Figure 4
The cable must pass 3 times through the current sensor!
(9)
No. 6
2005-07-06
HEALTHCARE
Service Bulletin
No. 07
Imaging Services
Classic E.O.S.
Classic E.O.S. CL
Category
Required
Next Service
Selective
To be applied on affected sites
corrective preventive action or
commercial goodwill
Recommended
Optional
Improves functionality of product
Scope
Cure for PowerHelp Complaint:
HQ_0612080003.
Reporting
After completion of your task the following entry in your Service Report is required:
DD+DIS009.07E
* Insert the document number into the field "Comment" (SMS form)
For a complete overview of Service Bulletins refer to the Order List in MedNet.
CONFIDENTIALITY NOTE:
Use, dissemination, distribution or reproduction of this bulletin by unauthorized personnel is not permitted and may be unlawful.
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
01-2007
Agfa Company Confidential
Service Bulletin
DD+DIS009.07E
Introduction
Subject
Affected
machines
A manufacturers warning has been issued regarding a batch of ground fault interrupters (GFI)
with possibly higher trigger current.
Affected components have also been installed in Classic E.O.S. equipment.
The GFI switches were manufactured between January 2003 and May 2005
and have been installed in the following series:
Testing the
GFI
Operator protection on the Classic E.O.S. is still guaranteed even without the GFI since
the machine is completely encapsulated for operator protection.
The GFI is exclusively used for machine protection. As long as the GFI reacts during the test
this protection is still in effect.
The GFI switch must only be replaced if it fails to react during the functional test.
Prerequisites
SPARE PARTS:
GFI switch
Page 2 of 3
Agfa Company Confidential
Classic E.O.S.
Type 5270/100/105
No. 07
Service Bulletin
DD+DIS009.07E
1
2
5270_10012_001.cdr
NOTE:
Inform the customer that the function of the GFI switch must be checked 1x per month, as
described in the User Manual.
No. 07
Classic E.O.S.
Type 5270/100/105
Page 3 of 3
Agfa Company Confidential
HEALTHCARE
Imaging Services
Classic E.O.S.
5270/100
as of SN 4500
Classic E.O.S. CL
5270/105
as of SN 1138
Ranking
Applying to all devices
Next service
CONFIDENTIALITY NOTE:
Use, dissemination, distribution or reproduction of this bulletin by unauthorized personnel is not permitted and may be unlawful.
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
10-2007
Agfa Company Confidential
DD+DIS223.07E
LIST OF CONTENTS
1
Introduction ........................................................................................................................................ 3
1.1
Prerequisites ...................................................................................................................................... 4
Remedy .............................................................................................................................................. 5
3.1
3.1.1
Type 5270 / 100 as of SFN 4500 up to SN 6106 (Control Board I or II) and/or
Type 5270 / 105 as of SN 1138 up to SN 1142 (Control Board I or II):
Replace the Clock Chip or Battery.......................................................................................................6
3.1.2
3.2
3.2.1
3.2.2
3.3
Appendix Overview of Differentiation and Compatibility Criteria of Control Boards and Clock
Chips ................................................................................................................................................ 15
Page 2 of 15
Agfa Company Confidential
Classic E.O.S.
Type 5270/100/105
No. 08
DD+DIS223.07E
Introduction
Symptom 1
The machine requests calibration of the replenishment rates after switching on.
Symptom 2
Error
The battery in the clock chip is empty. The clock chip fails to save data when the machine
switches off.
All data of the temporary infocounters is lost or displayed incorrectly when the machine
is switched on again:
Processed film
Operating hours
Remedy
Depending on the installed control board, either the clock chip or the Lithium battery of the
clock chip must be replaced.
1.1
NOTE:
The new control board was introduced to ensure compliance of the machines with RoHS
regulations (Restriction of Certain Hazardous Substances).
There are no changes regarding the functions of the control board.
No. 08
Classic E.O.S.
Type 5270/100/105
Page 3 of 15
Agfa Company Confidential
DD+DIS223.07E
Prerequisites
NOTE:
For an overview of the Control Boards I - II refer to the Appendix.
SPARE PARTS:
Order spare parts depending on the installed control board:
or
Clock chip
Lithium battery
TOOLS:
Small screwdriver
Page 4 of 15
Agfa Company Confidential
Classic E.O.S.
Type 5270/100/105
No. 08
DD+DIS223.07E
Remedy
REQUIRED TIME:
Replacing the clock chip/battery
Calibrating the replenisher pumps and setting the time
3.1
(2)
NOTE:
Sections 3.1.1 ... 3.1.2 describe the replacement of the clock chip as well as the
replacement of the battery, always depending on the respective SN range.
For an overview of the Control Boards I - II refer to the Appendix.
No. 08
Classic E.O.S.
Type 5270/100/105
Page 5 of 15
Agfa Company Confidential
3.1.1
DD+DIS223.07E
Type 5270 / 100 as of SFN 4500 up to SN 6106 (Control Board I or II) and/or
Type 5270 / 105 as of SN 1138 up to SN 1142 (Control Board I or II):
Replace the Clock Chip or Battery
NOTE:
Depending on the control board only one of the actions is required.
Control Board I has been installed ex-factory ( action clock chip replacement).
If the control board was replaced during repair, Control Board II has been installed
( action battery replacement).
Either replace the clock chip (Control Board I):
(3)
C210
IC57
ST55
MC29
MC28
MC27
ST66
ST63
ST89 ST90
ST57
SI2
ST85
ST62
ST54
S1
IC52
IC 52
ST65
ST67 ST68
ST53
IC50
IC51
ST88
IC63
ST81
IC78
ST71 ST72
ST74 ST76
ST82
R464 R465
ST15
Brightness
Contrast
(4)
ST64
ST87
ST47
ST75 ST78
IC79
IC88
Film Out
5273_10065_007.cdr
MC29
MC28
MC27
ST66
ST89
S1
(4)
C210
IC57
ST55
ST63
ST90
ST57
SI2
ST85
ST62
ST54
LITHIUM BATTERY
IC52
ST64
ST65
ST67 ST68
ST53
IC50
IC51
ST88
IC63
ST81
IC78
ST71 ST72
ST74 ST76
ST82
ST15
ST87
R464 R465
Brightness
Con trast
(3)
ST75 ST78
IC79
IC88
Film Out
disxxx_001.cdr
Page 6 of 15
Agfa Company Confidential
Classic E.O.S.
Type 5270/100/105
No. 08
DD+DIS223.07E
3.1.2
C210
IC57
ST55
MC29
MC28
MC27
ST66
ST89
S1
ST63
ST90
ST57
SI2
ST85
ST62
ST54
LITHIUM BATTERY
IC52
ST65
ST67 ST68
ST53
IC50
IC51
ST88
IC63
ST81
IC78
ST71 ST72
ST74 ST76
ST82
ST15
ST87
R464 R465
Brightness
Con trast
(4)
ST64
IC79
ST75 ST78
IC88
Film Out
disxxx_001.cdr
No. 08
Classic E.O.S.
Type 5270/100/105
Page 7 of 15
Agfa Company Confidential
3.2
DD+DIS223.07E
3.2.1
(1)
(2)
See chapter
Calibrating Rate
3.2.1
Setting
3.2.2
Press both arrow keys and hold them until the machine switches on. This resets all
infocounters to zero (second operator required).
(2)
(3)
(4)
Hold the end of the supply pipe in a graduated beaker (minimum capacity: 1000 ml).
Page 8 of 15
Agfa Company Confidential
Classic E.O.S.
Type 5270/100/105
No. 08
DD+DIS223.07E
Settings
Language
Service
Auto filling
1x
Service
3
Service
InfoCounters
Test & Adjust
Test &Service
Adjust
> 5 sec
Device ErrTest
Autotest
Test Input
Test Output
1x
No. 08
Classic E.O.S.
Type 5270/100/105
Page 9 of 15
Agfa Company Confidential
DD+DIS223.07E
Air Bleeding
Service
Reg PumpsOFF
1x
NOTE:
Start the "Air Bleeding" with the
key until no more bubbles are visible in the developer
supply hose! The removed chemicals can be poured back into the respective machine tanks.
6
Air Bleeding
Reg Pumps ON
1x
7
Air bleeding completed
Start Test?
>1000ml
Processing
### . . . . . .
(30 seconds)
Page 10 of 15
Agfa Company Confidential
Classic E.O.S.
Type 5270/100/105
No. 08
DD+DIS223.07E
Insert result
xxxx ml
Processing!
Service
###############
supplied amount =
XXXml
10
FIX Pump
Service
CAL
12
Air Bleeding
Service
Reg PumpsOFF
NOTE:
Activate the "Air Bleeding" with the
key until no more bubbles are visible in the supply
hose for the developer! The removed chemicals can be poured back into the respective
machine tanks.
No. 08
Classic E.O.S.
Type 5270/100/105
Page 11 of 15
Agfa Company Confidential
DD+DIS223.07E
13
Air Bleeding
Reg Pumps ON
1x
14
Air bleeding completed
15
Start Test?
>1000ml
Processing
### . . . . . .
(30 seconds)
16
Insert result
xxxx ml
Processing!
Service
###############
supplied amount =
XXXml
17
FIX Pump
Service
CAL
in steps of 5 ml
18
OK
Page 12 of 15
Agfa Company Confidential
Classic E.O.S.
Type 5270/100/105
34.0C
2 Min
No. 08
DD+DIS223.07E
3.2.2
(2)
and
simultaneously and
Any
Display
Settings
Language
Service
527003m10-e.cdr
(3)
Keys
Result
Date: dd.mm.yyyy
Time: hh:mm
Date:
dd.mm.yyyy
Time:
hh:mm
No. 08
Date:
dd = day
mm
= month
Time:
hh = hours
mm
= minutes
Classic E.O.S.
Type 5270/100/105
yyyy = year
Page 13 of 15
Agfa Company Confidential
3.3
DD+DIS223.07E
Dispose of the used clock chip and/or the battery in compliance with the disposal
regulations by local authorities!
Correct date and time are displayed ( clock chip saves data). The machine no longer
requests calibration.
After replacement of the Lithium battery:
If the machine still request calibration, or display of date and time is still incorrect, the clock
chip itself is defective and the control board must be replaced.
4.1
Page 14 of 15
Agfa Company Confidential
Classic E.O.S.
Type 5270/100/105
No. 08
DD+DIS223.07E
Control
Board I
Control Board II is
downward compatible
Clock chip is
not downward
compatible
Control
Board II
No. 08
Lithium Battery
Classic E.O.S.
Type 5270/100/105
F8.5270.7890._
Page 15 of 15
Agfa Company Confidential
Site Planning
14
Section 14
contains all planning data including the required measures to be
carried out on site before the machine is delivered.
The section is divided into
Safety instructions
Section 14
Installation Planning
Classic E.O.S.
*1WACPK1*
1 piece WACPK MA 1
Type 5270/100
Classic E.O.S. CL
Type 5270/105
R
.CD
_02
0
0
00
0_1
527
Caution:
This system uses mains voltage. Please observe the pertinent safety
instructions.
These instructions describe adjustments and routines,
which must only be performed by qualified technical personnel.
Note:
Electrical repairs and connections must only be made by certified electricians.
Mechanical repairs and connections must only be made by certified
technicians.
CE Declaration:
According to the medical directives the CE Declaration
(CE Conformity) becomes void if the product is modified without permission of
the manufacturer!
This applies to all parts, not only the safety devices!
Installation Planning
DD+DIS303.03E
Chapter 14
Contents
1
Safety ......................................................................... 1
2.1
2.2
2.3
Peripheral equipment.............................................................. 4
2.4
System Overview....................................................... 5
3.1
3.2
Machine Dimensions................................................. 7
4.1
4.2
6.1
6.2
7.1
7.1.1
7.1.2
7.2
7.2.1
7.3
Installation ............................................................... 16
8.1
Edition 6, Revision 0
Agfa Group Confidential
Register 14 / I
Installation Planning
Chapter 14 / II
DD+DIS303.03E
8.2
8.2.1
8.2.2
8.2.3
8.2.4
8.3
8.3.1
8.4
8.5
8.6
8.6.1
8.6.2
8.6.3
8.7
8.7.1
8.7.2
8.8
9.1
9.2
9.3
10
Machine Specifications........................................... 35
10.1
Type overview........................................................................ 35
10.2
Film types............................................................................... 35
10.3
Film formats........................................................................... 35
10.4
11
11.1
11.2
12
12.1
Safety...................................................................................... 38
12.2
12.3
12.4
13
Edition 6, Revision 0
Agfa Group Confidential
Installation Planning
DD+DIS303.03E
Safety
General safety instructions
The machine must only be used as described in the operating instructions.
Any other use may result in damage to the machine or may affect the
machine function with the consequence that the machine can no longer be
used as intended, and therefore presents a risk for patients, user, and
environment.
The machine must only be operated by qualified personnel trained on the
machine.
Ensure that only trained personnel have access to the machine.
Ensure that the machine can always be supervised and that any tampering
is prevented.
Repairs or modifications on the machine must only be performed by
trained service personnel authorized by Agfa.
In case of visible damage on the machine housing the machine must not
be operated or used, and must immediately be disconnected from the
mains.
Built-in or external safety devices must not be circumvented or disabled.
Disconnect the machine from the mains before starting any maintenance.
If a mains connection is absolutely required these maintenance routines
must only be made by specially trained personnel.
Like all technical devices, this machine must be operated, cared for and
serviced correctly as described in the documentation provided with the
machine.
If the machine is not operated correctly, or if it is not serviced correctly,
Agfa will not be liable for any resulting disturbances, damage or injuries.
When installing the machine make sure that either the mains plug or an
all-cable disconnecting device is provided in the internal installation close
to the machine and is easily accessible.
If the machine is connected with other components or assemblies, Agfa
will guarantee safety only for combinations which are approved by Agfa.
In case of conspicuous smoke or noises, immediately disconnect the
machine from the mains.
Special instructions for the handling of chemicals
When handling chemicals, always observe the applying safety and
environmental regulations, as well as the operating and warning
instructions pertaining to these chemicals.
Wear stipulated protective clothing and safety goggles.
When disposing of chemicals and waste water, you must comply with the
local regulations concerning waste water and environmental protection.
If photo-chemicals get in your eyes, proceed exactly according to the
warning instructions and/or the instructions published by the
manufacturers of the chemicals. If required, immediately rinse your eyes
with cold water. Afterwards see the doctor immediately.
Avoid inhaling of chemical fumes. Make sure that there is sufficient
ventilation at the installation site of the machine, i.e. an air exchange that
is at least ten times the room volume per hour.
Always comply with the installation instructions.
Verify tightness of all connections for chemicals and water, as well as
waste water, on the machine in regular intervals. At least check whenever
suggested in the operating instructions and/or service instructions.
Edition 6, Revision 0
Agfa Group Confidential
Chapter 14 / 1
Installation Planning
DD+DIS303.03E
If solution gets into the inside of the machine (e.g. by spilling during tank
filling), the machine must immediately be disconnected from the mains and
cleaned thoroughly by the service personnel.
Do not use additional chlorine or chlorine containing substances inside the
processor. The use of additional chlorine or chlorine containing
substances can lead to irreversible damage of the equipment. Using these
substances may void the manufacturers warranty.
The film processor must not be operated in the direct vicinity of the
patients as defined in EN60601-1 and IEC 601-1.
Adherence to safety regulations
This film processor meets the safety requirements as defined in EN 60950:
1997 (IEC 950) and EN 60601-1-2: 1993, UL 1950 and CSA C22.2 No. 950
and has interference suppression as defined in EN 50081-1, EN 55011,
and FCC 47 Part 15, Subchapter B, Class A.
The water connection is in compliance with DIN 1988 / EN 1717:2001.
Chapter 14 / 2
Edition 6, Revision 0
Agfa Group Confidential
Installation Planning
DD+DIS303.03E
2.1
Type
Power connection
Classic E.O.S.
ABC
Code
37XK3
Accessory box
Wire chute
Exhaust hose including joint to the connection stub
Power cable UL NEMA 6-20 P
Power cable VDE CEE 7 standard cover VII
Sealing tape 12x12mm; 1.3m long; self-adhesive
Pipe
Label (wrap-around) DEV, FIX, WAT; OVERFLOW
Installation kit
Accessory box with small installation parts
Accessory box with installation parts for the exhaust
Technical documentation
2.2
Type
Power connection
Classic E.O.S. CL
ABC
Code
EFPHK
Accessory box
Wire chute
Exhaust hose including joint to the connection stub
Power cable UL NEMA 6-20 P
Power cable VDE CEE 7 standard cover VII
Sealing tape 12x12mm; 1.3m long; self-adhesive
Pipe
Label (wrap-around) DEV, FIX, WAT; OVERFLOW
Installation kit
Accessory box with small installation parts
Accessory box with installation parts for the exhaust
Technical documentation
Edition 6, Revision 0
Agfa Group Confidential
Chapter 14 / 3
Installation Planning
2.3
2.4
DD+DIS303.03E
Peripheral equipment
Mixer
Type 5280
CM+9528030301
Chapter 14 / 4
Edition 6, Revision 0
Agfa Group Confidential
Installation Planning
DD+DIS303.03E
System Overview
3.1
TYPE 5270/100
5270_10014_006.cdr
Figure 1
--
Depending on the customers wishes, the film processor can be combined with
the following additional equipment.
According to the required configuration further installation planning for
corresponding equipment (e.g. mixer) must be taken into consideration.
Edition 6, Revision 0
Agfa Group Confidential
Chapter 14 / 5
Installation Planning
3.2
DD+DIS303.03E
1
3
5270_10014_005.cdr
Figure 2
--
Depending on the customers wishes, the film processor can be combined with
the following additional equipment.
According to the required configuration further installation planning for
corresponding equipment (e.g. mixer) must be taken into consideration.
Chapter 14 / 6
Edition 6, Revision 0
Agfa Group Confidential
Installation Planning
DD+DIS303.03E
Machine Dimensions
4.1
710 (27.95)
5270_10014_003.cdr
TYPE 5270/100
1065 (41.93)
615 (24.21)
945 (37.20)
1130 (44.49)
60 (2.36)
210 (8.27)
120 (4.72)
1130 (44.49)
985 (38.78)
760 (29.92)
710 (27.95)
385 (15.16)
540 (21.26)
80 (3.15)
495 (19.49)
30 (1.18)
105 (4.13)
130 (5.12)
470 (18.5)
710 (27.95)
30
(1.18)
Dimensions in mm (inch)
Edition 6, Revision 0
Agfa Group Confidential
Figure 3
Chapter 14 / 7
Installation Planning
4.2
DD+DIS303.03E
710 (27.95)
TYPE 5270/105
1165 (45.87)
1020 (40.16)
795 (31.3)
745 (29.3)
420 (16.54)
540 (21.26)
650 (25.59)
1165 (45.87)
985 (38.81)
740 (29.13)
210 (8.27)
35 (1.38)
65 (2.56)
740 (29.156)
LR3300
Dimensions in mm (inch)
Chapter 14 / 8
Figure 4
710 (27.95)
740 (29.156)
1760 (69.344)
35 (1.38)
5270_10014_004.cdr
Edition 6, Revision 0
Agfa Group Confidential
Installation Planning
DD+DIS303.03E
Transport path
The film processor must fit through all doors and hallways on its transport path
to the installation site.
Classic E.O.S. / Classic E.O.S. CL Smallest door width
(Type 5270/100/105)
without pallet
with pallet
Edition 6, Revision 0
Agfa Group Confidential
Chapter 14 / 9
Installation Planning
DD+DIS303.03E
6.1
The required floor space for the film processor (with feed table, chute and the
required clearance on the left) is 1270 x 860 mm (50.03 x 33.88 inch).
The free space indicated in the illustration must be guaranteed for repair and
maintenance, otherwise the time required for service will increase.
Optimum dimensions:
We recommend to plan on this free space.
2340 (92.19)
Minimum dimensions:
Do not go below this minimum space.
310
(12.21)
5270_10001_004.cdr
Figure 5
Chapter 14 / 10
Edition 6, Revision 0
Agfa Group Confidential
Installation Planning
DD+DIS303.03E
6.2
The required floor space for the film processor in combination with the Laser
Imager LR3300, feed table, chute and the required clearance on the left is
1700 x 860 mm (66.98 x 33.88 inch).
In case of an installation of the Laser Imager LR3300 or another daylight
system observe the installation documentation enclosed with the machine.
The free space indicated in the illustration must be guaranteed for repair and
maintenance, otherwise the time required for service will increase.
Optimum dimensions:
We recommend to plan on this free space.
Minimum dimensions:
Do not go below this minimum space.
2710 (106.77)
1910 (75.25)
1710 (67.37)
860 (33.88)
600
(23.64)
400
(15.76)
600
(23.64)
1700 (66.98)
40 (1.57)
740 (29.15)
740 (29.15)
2120 (83.52)
3120 (122.92)
380
(14.97)
400
(15.76)
LR3300
1000 (39.4)
5270_10001_005.cdr
300
(11.82)
700 (27.58)
600 (23.64)
Figure 6
Edition 6, Revision 0
Agfa Group Confidential
Chapter 14 / 11
Installation Planning
DD+DIS303.03E
7.1
7.1.1
Darkroom
Film output
(wire chute)
A 60 chamfer must be
provided on the wall
opening.
Wall
Wall base
2
5
527214nm.cdr
50 (1.97)
Light seal
(foam rubber by the meter)
Order no. CM+0000014259
Daylight
TYPE 5270/100
Figure 7
Dimensions in mm (inch)
Wall opening:
Wall base
Wall opening
Wall
50 (1.97)
2
527014jm.cdr
Figure 8
Dimensions in mm (inch)
Chapter 14 / 12
Edition 6, Revision 0
Agfa Group Confidential
Installation Planning
DD+DIS303.03E
Installation with light tight wall
Film feed
A 60 chamfer must be provided
on the wall opening.
Wall
Light tight wall
Film output (wire chute)
Wall base
Light seal
(foam rubber by the meter)
Order no. CM+0000014259
TYPE 5270/100
Darkroom
Daylight
3
2
4
1
7.1.2
7
6
527014pm.cdr
Figure 9
Dimensions in mm (inch)
Wall opening
50 (1.97)
Wooden board, 20 mm
(0.79 inch) with opening
1550 (61.0)
Wall
Figure 10
Dimensions in mm (inch)
See 7.3, Light tight wall
Edition 6, Revision 0
Agfa Group Confidential
Chapter 14 / 13
Installation Planning
DD+DIS303.03E
7.2
7.2.1
Film feed
2
3
Wall
A 60 chamfer must be
provided on the wall opening.
4
5
6
Daylight
2
3
1
min. 1120 (44.1)
max. 1500 (59.1)
TYPE 5270/100
6
7
527014rm.cdr
Figure 11
Dimensions in mm (inch)
The lower the height of the wall opening the more difficult will be the access
to the film removal.
Wall opening
Wall
50 (1.97)
1550 (61.0)
Figure 12
Dimensions in mm (inch)
See 7.3, Light tight wall
Chapter 14 / 14
Edition 6, Revision 0
Agfa Group Confidential
Installation Planning
DD+DIS303.03E
7.3
TYPE 5270/100
Edition 6, Revision 0
Agfa Group Confidential
Chapter 14 / 15
Installation Planning
DD+DIS303.03E
Installation
8.1
Chapter 14 / 16
Supply
CM+9521075161
CM+9521075041
Threaded bush
CM+9521075050
Y connector
CM+9034200440
CM+9522030091
Edition 6, Revision 0
Agfa Group Confidential
Installation Planning
DD+DIS303.03E
8.2
8.2.1
8.2.2
527303nm.cdr
Figure 14
(A)
Exhaust connection
(B)
(C)
(D)
(E)
(F)
Developer supply
(G)
Fixer 2 supply
(H)
Water supply
Figure 15
Edition 6, Revision 0
Agfa Group Confidential
5273_10002_004.cdr
Chapter 14 / 17
Installation Planning
8.2.3
DD+DIS303.03E
Only use fiber-reinforced PVC hoses 10x3 mm (0.39x0.12 inch) for the
external hose connections (outside the machine)!
Position the hoses without kinks!
Installing the developer / fixer supply:
2
1
7
8
9
6
G
7
10
A
527003OM.CDR
Figure 16
(F)
(G)
POS
1
2
3
4
5
6
7
8
9
10
Chapter 14 / 18
Developer (DEV)
Fixer (FIX)
(A)
Supply direction
Designation
PVC hose
9x1.5 mm (0.35x0.06 inch)
Hose positioning /
reinforcement bend-protection
Hose clamp
Hose connection stub
Threaded bush
Rubber elbow
10 mm (0.39 inch)
Hose clamp
Pipe stub
10x1 mm (0.39x0.04 inch)
PVC hose
10x3 mm (0.39x0.12 inch)
fiber-reinforced
Developer: red
Fixer: blue
Hose clamp
Configuration
Pre-installed in the machine
Not included in shipment, can be
ordered, CM+7946064580
Pre-installed in the machine
Included in the accessory box
Not included in shipment, can be
ordered, CM+9511017970
Not included in shipment, can be
ordered, CM+7037200210
Not included in shipment, can be
ordered, CM+9511017920
Not included in the shipment, can
be ordered,
CM+0000064082
CM+0000064083
Not included in shipment, can be
ordered, CM+9037200230
Edition 6, Revision 0
Agfa Group Confidential
Installation Planning
DD+DIS303.03E
8.2.4
Only use fiber-reinforced PVC hoses 19x4 mm (0.75x0.16 inch) for the
external hose connections (outside the machine)!
Position the hoses without kinks!
2
3
4
6
5
5
5
7
B
527003QM.CDR
Figure 17
(A)
(B)
(C)
Drain direction
Developer drain / overflow
Fixer drain / overflow
(D)
(E)
Pos Designation
1
PVC hose 19x2.5 mm
(0.75x0.10 inch) transparent
2
Hose clamp
3
Hose connection stub
20 mm (0.79 inch)
4
Threaded bush
5
Hose clamp
6
Rubber elbow
Pipe stub
20 mm (0.79 inch)
8
PVC hose,
Developer (red, fiber-reinforced):
19x4 mm (0.75x0.16 inch)
Fixer (blue, fiber-reinforced):
19x4 mm (0.75x0.16 inch)
CM+0000064134
Water (transparent, fiber-reinforced):
19x4 mm (0.75x0.16 inch)
CM+0000007620
Combine the hoses of the safety overflow (OVERFLOW) and water (WAT)
with a Y piece and connect them with one drain hose, if this is permitted by
the local regulations. Install the drain hose to the floor drain.
Edition 6, Revision 0
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Chapter 14 / 19
Installation Planning
8.3
DD+DIS303.03E
TYPE 5270/105
TYPE 5270/100
4
9
4
10
5270_10003_016.CDR
5270_10014_011.CDR
10
9
Figure 19
Figure 18
Pos Designation
PVC hose
1
9x1.5 mm (0.35x0.06 inch)
Hose clamp
3
Hose connection stub
4
10 Hose clamp
9
PVC hose
10x3 mm (0.39x0.12 inch)
fiber-reinforced
Developer: red
Fixer: blue
Safety pressure hose
Configuration
Pre-installed in the machine
Not included in shipment, can be
ordered, CM+9037200230
Not included in the shipment, can
be ordered,
CM+0000064082
CM+0000064083
Included in the accessory box
If necessary shorten the internal supply hoses and insert the hose
connection stub (4) again.
Connect the fiber-reinforced (external) PVC hoses with the hose
connection stub (4) of the internal supply hoses.
Position the hoses together through the opening in the bottom to the mixer
or to the individual tanks.
Chapter 14 / 20
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Installation Planning
DD+DIS303.03E
8.3.1
WAT
FIX2
FIX1
DEV
1
2
3
8
5270_10003_017.CDR
Figure 20
Pos Designation
1
PVC hose 19x2.5 mm
(0.75x0.10 inch) transparent
2
Hose clamp
3
Hose connection stub
20 mm (0.79 inch)
5
Hose clamp
8
PVC hose,
Developer (red, fiber-reinforced):
19x4 mm (0.75x0.16 inch)
Fixer (blue, fiber-reinforced):
19x4 mm (0.75x0.16 inch)
Water (transparent, fiber-reinforced):
19x4 mm (0.75x0.16 inch)
Configuration
Pre-installed in the machine
Shorten the internal disposal hoses if necessary and insert the hose
connection stub (3) again.
Connect the fiber-reinforced (external) PVC hoses with the hose connection
stub (3) of the internal disposal hoses.
Position the disposal hoses of developer (DEV) and fixer (FIX) together
through the opening in the bottom and to the central disposal site.
Combine the hoses of the safety overflow (OVERFLOW) and water (WAT)
with a Y piece and connect them with one drain hose, if this is permitted by
the local regulations. Install the drain hose to the floor drain.
Edition 6, Revision 0
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Chapter 14 / 21
Installation Planning
8.4
DD+DIS303.03E
Chapter 14 / 22
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Installation Planning
DD+DIS303.03E
8.5
Disposal tanks
For disposal of chemicals and wash water the regulations of the local
authorities regarding the pertaining Sewage Act must be observed!
If it is allowed to drain the exhausted solutions into the sewer, then the drain
pipe must be a polyethylene pipe up to the main pipe (vertical drain pipe).
The installation of the disposal lines to the disposal tanks must be carried out
professionally by authorized technicians.
In Germany this must be done in compliance with 19 WHG and DIN 1988 /
EN 1717:2001. In other countries the corresponding national regulations
must be considered.
It must be guaranteed that developer or fixer solution never gets into the wash
water, not even in case of overflow due to clogged lines, if the wash water is
drained into the public sewage system. Install the respective hoses and
protection facilities.
In Germany the pertaining regulations are the general minimum requirements
for the disposal of waste water in waters, dated Jan. 31, 1994, Appendix 53
Photographic Processes (silver halide photography). In other countries the
respective country-specific regulations and laws must be observed.
Disposal possibilities
Disposal through the front panel
(only type 5273/100):
Disposal connections through the lower
front panel:
Disposal in individual tanks
(developer / fixer), and water is
drained in the sewer, or
Disposal in centralized disposal
station
Disposal connections through the
lower front panel
Disposal tanks
Figure 22
Edition 6, Revision 0
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Figure 23
Chapter 14 / 23
Installation Planning
8.6
DD+DIS303.03E
Water connection
Also see Chapter 3
Water consumption Permanent replenishment:
max. 3 liters / min (101.45 fl.oz. / min).
The water supply rate per square meter of processed
film can be changed via code.
Water pressure
Water temperature
pH value
min. 5 C
6.5 to 8
Water conductivity
value
min. 3S/cm
Reliable level detection in the water tank cannot be
guaranteed if this value is too low.
Regulations
not
included
in
shipment
Threaded fitting
5
6
230
2000
(78.7)
Pressure reducer
(manometer),
for water pressure > 6 bar
Flexible safety
pressure hose
Solenoid valve
Dirt filter
527314sm.cdr
Dimensions in mm (inch)
Figure 24
Position the safety pressure hose, mounted at the dirt filter, all the way to
the shut-off valve or pressure reducer.
Safety
CM+9036260160
pressure hose:
tested in compliance with DIN 57700 Part 600
2 m (78.74 inch) long
/4" union nut
For safety we recommend to provide a floor drain close to the machine.
Chapter 14 / 24
Edition 6, Revision 0
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Installation Planning
DD+DIS303.03E
8.6.1
3/4"
(1/2)"
(3/4)" USA
1/2"
min. 150 mm
Y
Z
527214VM.CDR
Figure 25
Part number
FU+8966008
FU+58618
CM+9034200580
CM+9034200590
Edition 6, Revision 0
Agfa Group Confidential
Qty
1
Cleaning sink
Overflow
Waste water
Designation
Size
Safety combination,
"
chromium plated
Hand shower with
"
hose
Hexagon reduction
" USA
piece (brass)
Hexagon reduction
"
piece (brass)
Remarks
optional
Chapter 14 / 25
Installation Planning
8.6.2
DD+DIS303.03E
1/2"
3/4"
(1/2)"
(3/4)" USA
1/2"
min. 150mm
Y
Z
527214WM.CDR
Figure 26
Chapter 14 / 26
Part number
FU+8966008
Qty
1
FU+58618
FU+8656001
FU+8656002
CM+9034200590
Designation
Safety
combination,
chromium plated
Hand shower with
hose
Pressure reducer
SYR 315
Manometer
0 - 10 bar
Hexagon
reduction piece
(brass)
Cleaning sink
Overflow
Waste water
Dimensions
"
Remarks
"
"
optional
"
"
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Installation Planning
DD+DIS303.03E
8.6.3
Connection
Order number/
part number
Reduction nipple
(brass)
A " external thread
B " internal thread CM+9034200590
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Chapter 14 / 27
Installation Planning
DD+DIS303.03E
Connection
Order number/
part number
Reduction piece
(fitting for USA)
B 1.085-12 UNS-3B
internal thread
PIPE THREADS
American National
Standard
Reduction piece
(brass, compact part)
for
" screw connection CM+9896611740
" screw connection CM+9034200610
Flat seal
Chapter 14 / 28
CM+9036260160
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Installation Planning
DD+DIS303.03E
8.7
Exhaust connection
8.7.1
Dimensions in mm
Figure 27
The film processor has an integrated exhaust unit.
Connection stub at the machine: 100 mm
Max. length of the exhaust hose: 5 m.
If the hose is longer install an additional fan!
Exhaust volume:
min. 50 m/h max. 100 m/h
For functional reasons the exhaust connection must always lead out of the
machine.
Edition 6, Revision 0
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Chapter 14 / 29
Installation Planning
8.7.2
DD+DIS303.03E
Dimensions in mm
Figure 28
The film processor has an integrated exhaust unit.
Connection stub at the machine: 100 mm
Max. length of the exhaust hose: 5 m
If the hose is longer install an additional fan!
Exhaust volume:
min. 50 m/h max. 100 m/h
For functional reasons the exhaust connection must always lead out of the
machine.
Chapter 14 / 30
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Installation Planning
DD+DIS303.03E
8.8
Fuse protection
15 / 16 A
A GFI switch: (IN = 30 mA in compliance with
VDE 664) is integrated in the machine.
Leakage current
towards PE
Protective earth
< 3.5 mA
Installation regulations
UL
Mains connection in
the installation room
Required connection
cable
(scope of delivery)
Edition 6, Revision 0
Agfa Group Confidential
Main breaker
Chapter 14 / 31
Installation Planning
DD+DIS303.03E
Outlet connection:
All-pole main breaker
(option: if there is no access
to the outlet)
Mains supply with outlet
Power cable with three-prong
plug
GFI switch
(IN = 30 mA, in compliance
with VDE 664)
Note:
Parts
and
are not
included in the machine
shipment.
1
4
2
3
527314km.cdr
Figure 29
Chapter 14 / 32
Edition 6, Revision 0
Agfa Group Confidential
Installation Planning
DD+DIS303.03E
Technical Data
9.1
Electrical data
1N~ 230 240 V; 50/60 Hz (200 - 240 V)
Power connection
Power consumption:
Standby
(room temperature ~ 20 C)
during film processing
Fuse protection
15 A / 16 A
< 3.5 mA
Main breaker
Safety regulations
9.2
Relative humidity
Ventilation
Light-tightness
Acoustic test
ISO 7779
(airborne noise)
Edition 6, Revision 0
Agfa Group Confidential
during standby
during film cycle
max. 35 dB (A)
max. 48 dB (A)
Chapter 14 / 33
Installation Planning
DD+DIS303.03E
Radiation effects
Floor conditions
Floor load
50 N / cm (7.75 N / in)
Cleaning sink
Heat emission
(approx. values)
Width
Depth
Height
Standby
(max.)
Film run
(max.)
Exhaust
connect.
9.3
70 cm (27.56 inch)
40 cm (15.75 inch)
20 cm (7.87 inch)
into the room
250 W / 900 kJ/h
into the connected 1200 W / 4320 kJ/h
exhaust
into the room
900 W / 3240 kJ/h
total
2100 W / 7560 kJ/h
Integrated exhaust in the dryer is a
standard feature.
During film cycle the exhaust runs at full
capacity. During standby mode the
exhaust can be set to half-capacity via
the service program.
Chapter 14 / 34
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Installation Planning
DD+DIS303.03E
10
Machine Specifications
10.1
Type overview
Machine
Type
Classic E.O.S.
Classic E.O.S. CL
10.2
Power connection
ABC
Code
ECZ26
ECZ38
Film types
All commercially available medical x-ray films suitable for machine processing.
10.3
Film formats
Type 5270/100
Sheet films
Type 5273/105
Sheet films
Edition 6, Revision 0
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Roll film
Roll film
smallest size
largest size
max. film width
smallest size
largest size
max. film width
Chapter 14 / 35
Installation Planning
10.4
DD+DIS303.03E
Functional data
Process code
Feeding speed
Processing time in DEV
Processing time
(film 35 x 35 cm)
Film: end / end
incl. Film
Films / h (35 x 35 cm)
Machine tank volumes
Developer
Fixer 1
Fixer 2
Water
Developer tank temperature
standard
adjustable between
25 C (77 F) - 39 C (102.2 F)
Fixer 2 tank temperature
Heating time from
20 C (68 F) to
34 C (93.2 F)
Dryer step setting
Standard setting
replenishment cycles
Developer / fixer
Standard setting
Replenishment rate
Developer / fixer
Water
Range
Replenishment rate
Developer / fixer
Water
Water supply
Adjustment range
for water pressure
min.
max.
Water conductivity value
Water pH value
Silver concentration in the
waste water
Chapter 14 / 36
HT (60s)
160 cm/min
(62.99 in/min)
12.5 sec
IP (90s)
106 cm/min
(41.73 in/min)
18.8 sec
RP (2min)
80 cm/min
(31.5 in/min)
24.9 sec
EXT (3min)
52 cm/min
(20.47 in/min)
38.3 sec
71 sec
82 sec
107 sec
124 sec
142 sec
164 sec
218 sec
253 sec
220
150
110
75
34 C
(93.2 F)
34 C
(93.2 F)
36 C
(96.8 F)
34 C (93.2 F)
approx. 20 min
13 (Software Version CLLC1107;
older versions: 10 steps)
0.25 m (3.88 in)
400 ml/m
30000 ml/m
50 800 ml/m
3000 30000 ml/m
3000 ml/min (101.45 fl.oz./min)
2 bar
6 bar
min. 3 S / cm
If the value drops below this threshold reliable level detection
in the water tank can no longer be guaranteed!
6.5 to 8
< 1 ppm
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Installation Planning
DD+DIS303.03E
11
11.1
Length mm
(inch)
incl. packing box 1200 (47.24)
without packing 1270 (50)
material
(with feed table
and chute)
Weight
with packing material
without packing material
with full tanks
11.2
Width mm (inch)
800 (31.5)
710 (27.95)
Height mm
(inch)
1460 (57.48)
1130 (44.49)
Length mm
(inch)
incl. packing box 1200 (47.24)
without packing 1070 (42.16)
material
(with docking unit
and chute)
Weight
with packing material
without packing material
with full tanks
Edition 6, Revision 0
Agfa Group Confidential
Width mm (inch)
800 (31.5)
710 (27.95)
Height mm
(inch)
1460 (57.48)
1130 (44.49)
Chapter 14 / 37
Installation Planning
DD+DIS303.03E
12
12.1
Safety
Europe
EN 60950 / A11 1997 "Safety of Information Technology Equipment"
(identical with IEC 950: 1992 and with VDE 0805/ 11. 97).
USA
UL 1950 July 3, 1995 Safety of Information Technology Equipment,
Including Electrical Business Equipment.
Canada
CSA 22.2 No. 950 - 95 Safety of Information Technology Equipment,
Including Electrical Business Equipment.
12.2
12.3
Electromagnetic compatibility
EMVG (German Electromagnetic Compatibility Act) and
EC Regulation 89 / 336 / EEC; EN 50082-1: 1997
EN 61000-3-2 Limit Values for Harmonic Emissions
EN 61000-3-3 Limit Values for Flicker
Chapter 14 / 38
Edition 6, Revision 0
Agfa Group Confidential
Installation Planning
DD+DIS303.03E
12.4
E 477 50 (M)
C-UL Approbation
E 477 50 (M)
Edition 6, Revision 0
Agfa Group Confidential
Chapter 14 / 39
Installation Planning
Chapter 14 / 40
DD+DIS303.03E
Edition 6, Revision 0
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Installation Planning
DD+DIS303.03E
13
yes no
Film processor
Daylight system
Mixer
Replenisher tanks
Centralized disposal
Disposal tanks
Silver recovery (fixer, water)
Transport path
Installation version
Daylight
Darkroom
prepared:
yes no
Film processor
Mixer
Silver recovery
Hose connections
Water connection
present
10
11
Wall opening
considered
Edition 6, Revision 0
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Chapter 14 / 41
15
Section 15
comprises of two parts:
Glossary:
Explanation of special terms and abbreviations
Section 15
DD+DIS301.03E
Chapter 15
Contents
1
Edition 6, Revision 0
Agfa Group Confidential
Glossary ..................................................................... 1
Chapter 15 / I
DD+DIS301.03E
Glossary
BASEINIT
CE
CEE
CPU
CRT cassette
CSA
DEV
Developer, abbreviation
DIN
DOCKING
DUKA table
(E)EPROM
EEC
EMVG / EMC
EN
EOS
ESD
EXT Process
FCC
GFI switch
FIX
SN
GAL
GFCI
GS
Edition 6, Revision 0
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Chapter 15 / 1
DD+DIS301.03E
HT Process
IC
Integrated Circuit
IEC
Chapter 11 / 2
Impeller
Info Logbook
Infocounter
Interface
IP Process
IR
Infra-Red light
ISO
Jog-cycle
LCD
LED
NEC
NFPA
OEM
Offset current
OMT
PAP hose
PCB
PE
Protective Earth
PG screw
connection
PLD
PLLC
RAM
Edition 6, Revision 0
Agfa Group Confidential
DD+DIS301.03E
Replenishment
RP Process
Sensitometry
Shockwatch
SOLO
TEACH IN
Tiltwatch
Timeout
VDE
WAT
Water, abbreviation
Edition 6, Revision 0
Agfa Group Confidential
Chapter 15 / 3
Order No.:
DD+DIS301.03E
Classic E.O.S.
Classic E.O.S. CL
Type 5270 / 105 as of SN 1138
th
6 Edition
c
Te
hn
l
ica
cu
Do
tio
ta
en