Professional Documents
Culture Documents
Government of India
www.moud.gov.in
April, 2013
Recommendatory
Recommendatory
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Kamal Nath
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Minister of Urban Development
Government of India
MESSAGE
Urban transport has increasingly played a key role in making rapidly growing cities livable and sustainable. Sensitivity to
local context and scientific evaluation of available alternatives lies at the core of an efficient public transport system. At the same time,
the soft aspects like access to information, experience of journey and customer satisfaction play an important role in attracting and
retaining users to the system. A proactive branding and communications plan adds significantly to the system image.
As we approach the second phase of JnNURM, the Ministry of Urban Development continues to make constant efforts to
push the reforms agenda and delivery of urban infrastructure. One such initiative is to revisit the Urban Bus Specifications (introduced
in JnNURM I) to help cities procure and run modern city buses. This document Urban Bus Specifications II lays out standards
for cities to base their choice from a definite set of options for streamlining bus operations. The specifications also include those for buses
for BRTS (Bus Rapid Transit Systems) as more and more cities embrace the concept, underpinning the need for standardization.
The specifications are prepared in consultation with the industry, academia and state transport undertakings. I congratulate
the Urban Bus Committee for successfully creating these standards that are bound to bridge the gap between user expectations and the
bus services.
(Kamal Nath)
Urban Bus Specifications - II
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Indias urban population is going to nearly double by 2030. This comes as a challenge to cities that are already facing acute
shortage of quality urban transport. To ease this situation and move towards creation of sustainable infrastructure, Govt. of India launched
JnNURM in 2005. Acknowledging that urban transport was a key sector that needed significant interventions, the National Urban Transport
Policy (NUTP) was introduced in 2006 to guide the efforts by cities towards sustainable transportation systems and urban development. The
policy very clearly stated that the focus is to promote movement of people over vehicles, and recommended good quality public transport in
medium and large cities.
The current investments in public transport, especially city bus services are far from adequate to meet the emerging demand. The
High Powered Expert Committee on Urban Infrastructure and the MoUD estimated that cities in India need about 1.5 lakh buses amounting to
approximately Rs. 60,000 crores in the next 20 years. The report further cites that only 20 of 85 cities with over 0.5 million population (2009)
offer a organised city bus service. The recommendations of the Working Group on Urban Transport for 12th Five Year Plan include introduction
of organized public transport in all 2 lakh+ population cities and state capitals, as one of its goals. The report asserts that city bus services have
been and will continue to be the major mode of public transport in Indian cities. It was recommended that the buses be procured as per urban
bus specifications and managed by a special purpose vehicle. The service level benchmarks for urban transport also direct that the fleet meets
urban bus specifications.
The Ministry of Urban Development introduced Urban Bus Specifications in 2008 in view of the increased need for funding and
guidance to cities in procurement of city buses. Under the 2nd economic stimulus package of the Government of India, 61 cities procured about
13400 buses under JnNURM and in the process and brought forth some lacunae and gaps in the urban bus specifications.
The Ministry of Urban Development reached out to various stakeholders to identify potential issues to be resolved for going
forward and found that cities were operating very different types of buses across the country. These buses were often retrofitted to
accommodate modern technology (IT systems). The development of prototypes as per citys specifications took a long time, thus delaying
procurement. Most cities did not follow any standardized maintenance manuals and codes of practice. A key learning was that inadequate
detailing of specifications created complexities in tendering process that cities were not prepared for.
In an attempt to address these issues and facilitate the process of bus procurement in anticipation of next round of funding under
JnNURM-2, MoUD constituted an Urban Bus Committee in March, 2012. The committee worked towards revising the existing urban bus
specifications to achieve uniformity in the bus manufacturing industry with minimal variants for a city to choose from. Additional objectives
included consideration for driver and passenger comfort, enhanced safety, universal design, in-built ITS technology etc. The specifications also
incorporate desired standards for reduced pollution and improved fuel efficiency. New variants to attract premier customers and specialised
buses for BRTS have been introduced.
These specifications are applicable to buses for urban operation defined as a vehicle intended for operations within the confines
of a city or a greater metropolitan area. Such operations are associated with frequent stops/starts and the bus for urban bus operations is
designed and constructed accordingly with space for standing passengers. It is intended that the specifications contained in this document will
apply to all urban bus services in the country irrespective of their sources of funding. The anticipated benefits of this publication are:
Attracting choice riders to use public transport including people with disabilities
Better working environment for drivers
Driver training and introducing customer care & complaints redressal system
Focus on R&D to improve product quality to meet stringent safety tests
Bringing efficiencies in the operations and maintenance practices
Leveraging benefits of contractual bidding for procurement process
I encourage all STUs/transport authorities/SPVs/operators and other organizations associated with urban transport to use these standards and to
facilitate comfortable, affordable, safe and reliable public transport system in cities.
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S. K. Lohia
OSD (UT), Ex. Officio, JS, MoUD
Special emphasis has been given to the safety of the women passengers while deciding the specifications. Features like wider windows, lighting, CCTV cameras,
inner signage displaying helpline number, foot operated micro pedal switch for emergency to communicate to control room, two way communication of driver
with control room and automatic vehicle location system (AVL) have been added as part of UBS-II. Moreover, features like manual ramp & exclusive space
for wheel chair, buzzer for stop request will make these buses more accessible for passengers with disability.
The Committee comprised members from (i) M/o Road Transport & Highways, (ii) D/o Heavy Industries, (iii) Delhi Transport Corporation (DTC), (iv) Bureau of
Police Research and Development (BPR&D), (v) Bangalore Metropolitan Transport Corporation (BMTC), (vi) Society of Indian Automobile Manufacturers
(SIAM), (vii) Association of State Road Transport Undertakings (ASTRU), (viii) Indian Association of Bus Manufacturers (IABM), (ix) Automotive Research
Association of India (ARAI), (x) Central Institute of Road Transport (CIRT), (xi) Institute of Urban Transport (IUT) (xii) Urban Mass Transit Company (UMTC)
and (xiii) Centre of Excellence CEPT, Ahmedabad. The Committee also set up Core Group to assist the Committee in researching and drafting the specifications
in consultation with industry experts, bus manufacturers, vendors, suppliers etc.
The Committee, cognizant of the lead time, required to implement advancements in bus technology and the related development costs has
prepared a road map for upgrading of specifications. The revised urban bus specifications have identified certain technology advancements which will come into
effect from April 1, 2015. The advantage of such a road map is that it obviates the need for frequent revision of the standards and specifications and helps bus
manufacturers to focus their R&D activities in a pre-charted direction.
National level stakeholders consultations on the draft revised specifications were held on 7th September, 2012 at Ahmedabad and on 1st October,
2012 at New Delhi and after considering the suggestions, feedback and inputs from various stakeholders the Committee has finalized the Urban Bus
Specifications II.
This exercise is a collective work of representatives from various Ministries, Automobile Industry, ITS Manufacturers, Research Institutes,
Associations and Experts. I sincerely thank all the members of Urban Bus Committee and Core Group, especially Mr. Ajai Mathur & Mr. Laghu Parashar
from UMTC Ltd, Prof. Shivanand Swamy & Prof. Manjiri Akalkotkar from CoE, CEPT University and Mr. A.S. Lakra, former Director, CIRT, Pune for their indepth involvement throughout this exercise. I am also thankful to officials from various State Governments for giving their valuable suggestions during
stakeholders workshops. I am grateful for the support and guidance received from Dr. Sudhir Krishna, Secretary, Ministry of Urban Development, Government of
India who has also been instrumental in supporting at all steps. I am also grateful to Shri Kamal Nath, Honble Minister for Urban Development for providing the
vision and leadership in changing the face of urban transport in India. I strongly believe that these specifications for urban buses will give a fillip to our endeavor
to transform the urban transport scenario in the country so that public transport can be marketed as a Branded product and public transport becomes a preferred
and safe mode of transport for all.
(S. K. Lohia)
Table of Content
Abbreviations.......................
(i)
01
03
18
37
54
72
96
118
139
161
Acrylonitrile Butedienestyrene
GVW
ABS
HP
Horse Power
A.C.
Air Conditioned
Ht.
Height
ACX
Hz
Hertz
AIS
ICE
AIS052
Code of Practice for Bus Body Design and Approval (Revision 1): 2008
IS
Indian Standards
ASTM
ISO
BIS
ITS
BRTS
JASO
BS
Bharat Stage
Kg/m3
C/L
Centre Line
Kg
Kilogram
CCTV
Km
Kilometers
CLC
Kmph
CMVR
Kmpkg
CNG
Kmpl
dbA
Decibels on scale A
LDPE
DC
Direct Current
lux
unit of illumination
DIN
German Standards
m/s
EBS
MDI
ECAS
mm
millimetre
ELR
NBS
EMS
NDX
Non Deluxe
ERW
NVH
gram
oC
degree Celsius
gms/cc
pax
Passenger
GSR
PPLD
Poly Urethane
CIRT
PVB
Polyvinyl butyryal
CMVR
PVC
COP
Conformity of Production
PwD
CPU
RE bus
dBm
RMS
DC
Direct Current
rpm
DCS
SAE
oC
degree Celsius
SPV
DTC
Sq.mm
Square millimetre
DVI
STU
DVR
ULSD
Ultra-Low-Sulphur diesel
EEPROM
VM
Vehicle Manufacturer
EMC
2G
Second Generation
FME (F)
3G
Third Generations
FPS
AIS
GB
Giga Byte
AMPS
GPGGA
API
GPGSA
ARAI
GPGSV
AV
Audio-Video
GPIO
AVI
GPRMC
AVL
GPRS
BDC
GPS
BIS
GPVTG
Bit
Binary digit
GSM
BRTS
HDMI
CAN
Hz
Hertz
CCC
IEC
CCD
IEEE
Ingress Protection
PID
Parameter Identifier
IP
Internet Protocol
PIS
IR
Infra Red
PLCC
ISI
PWD
ISM
PWM
ISO
RAM
ITS
RHCP
Kb
Kilobit
RMS
LAN
RPM
LAT
Latitude
SCN
LCD
SCU
LED
SMA (M) ST
LONG
Longitude
SMT
ma
Milliamps
SPN
MB
Mega Byte
TA
Type Approval
mCd
milli Candela
TCP/IP
MoUD
TCP
NAT
TFT
NDA
Non-Disclosure Agreement
Typ
Typical
nm
Newton Meter
UBS
NMEA
UMTS
OBITS
UV
Ultraviolet
OEM
VGA
PA
VHMD
PAL
VSWR
PCB
WLAN
PCS
XML
PGN
SD
Secure Digital
Chapter - 01
Scope, Purpose and Definitions
These specifications are applicable to the buses for urban operation means a vehicle intended for operations within the confines of a city or a
greater metropolitan area. Such operations are associated with frequent stops/starts and the bus for urban bus operations is designed and
constructed accordingly with space for standing passengers".
This document aims to enhance the attractiveness of buses used to provide urban services in order to encourage increased usage, with a
particular emphasis on improving accessibility for all users, including people with physical, sensory and cognitive impairments.
Definitions
Unless otherwise specified, definitions of terms used in this document shall be as per AIS-052, Code of Practice for Bus Body Design and
Approval or The Central Motor Vehicles Rules (CMVR), 1989, as applicable.
Chapter - 02
Specifications for Standard size bus
Specifications
Maximum floor height: 400/650/9001 mm
Low floor area shall not be less than 50% of the total saloon area
(excluding front wheel boxes and drivers cab) and shall not be ramped
in the longitudinal plane
ICE, electrical, hybrid, fuel cell
Fuel to be compatible with propulsion system & prescribed emission
norms
Propulsion system
Fuel-options
3
3.1
a
b
c
d
e
f
Engine
Engine HP sufficient to provide:
Rated performance at GVW in a stop/start urban operations
Acceleration (metre/sec)
Attain bus speed of 0-30 kmph in seconds
Maximum speed
Grade ability from stop at GVW
Rated HP/torque preferably at lower rpm range
g
3.2
3.3
Engine management
3.4
Cities having population 1 million (as per census 2011) can procure buses having 900 mm floor height also whereas cities having population more than 1 million (as per
census 2011) will procure either 650mm or 400mm floor height buses. Any change in composition is subject to approval of Ministry of Urban Development (MOUD), GOI.
W.E.F. 1.4.2016, 900mm floor height standard size buses are to be procured only as an exception in all cities 1 million populations also.
Urban Bus Specifications II, Ministry of Urban Development, Government of India
Operational safety
5.1
Rear axle
5.2
6
7
7.1
7.2
Front axle
Steering system
Suspension system2
Front
Rear
Kneeling applicable in case of air suspension
(required only for 400 mm floor height buses)
Anti roll bars/stabilizers3
Shock absorbers
7.3
7.4
7.5
Specifications
Maximum floor height: 400/650/9001 mm
Optional
Purchaser to select any one transmission system. However, rear engine
buses to have either automatic or automated manual transmission system
only. (any bus delivered after 1st April, 2015 will mandatorily have
either automatic or automated manual transmission system)
Transmission system to be fitted with a mechanism which makes it
possible to engage reverse gear only when vehicle is stationary
(applicable for automatic & automatic manual transmission)
Dry, single plate, power assisted operation
Single reduction, hypoid gears, full floating axle shafts with optimal
gear ratios suitable for urban operations
Heavy duty reverse Elliot type axle suitable for various floor heights
Hydraulic power steering with height and angle adjustment
Pneumatic
Air bellows - 2 numbers
Air bellows 2/4 numbers
60 mm entry/exit side severally & collectively
Both front and rear
Hydraulic double acting 2 at front & 2/4 at rear
Only in case of 900 mm floor height buses, front suspension can have option of air suspension/independent/parabolic/weveller type. Irrespective of the type of
suspension, floor level of bus should not go beyond maximum floor height. Any bus delivered after 1st April, 2015 will mandatorily have air suspension or superior in both
front & rear.
3
Optional in case of independent suspension
Urban Bus Specifications II, Ministry of Urban Development, Government of India
Braking system
8.1
8.2
9
9.1
Batteries:
9.2
9.3
9.4
Self starter
Alternator
Electrical wiring & controls- type
10
11
Tyres
Fuel tank
Fuel tank location
Bus characteristics
Bus dimensions (mm)
Overall length (over body excluding bumper)
Overall width (sole bar/floor level- extreme points)
Overall height (unladen - at extreme point)
Wheel-base
12
13
13.1
a
b
c
d
Specifications
Maximum floor height: 400/650/9001 mm
Electronically controlled air suspension system
Dual circuit full air brakes, with preferably disc type arrangement for
front and drum at rear brakes. Graduated hand controlled, spring
actuated parking brakes acting on rear wheels (any bus delivered after
1st April, 2015 will mandatorily have disc brake in front)
As per CMVR
Optional
24 volt DC
Low maintenance type lead acid batteries for 24 V system- performance
as per BIS:14257-1995 (latest). 2*12V of commensurate capacity.
Maintenance free batteries preferred.
24V
24V (another alternator of similar capacity for AC buses)
As specified separately under ITS specifications
Electronic type duly approved /certified as per AIS 018/2001 or latest,
tamper proof and be adjusted to applicable speed limit
Steel radial tube-less. Size and performance as per CMVR
Capable to enable bus operation 300 km between consecutive fillings
Optional
Specifications
Maximum floor height: 400/650/9001 mm
As per CMVR
As per CMVR
As per CMVR
400/650/900
190
> 220 for parts fixed to bus body & > 170 for the parts moving vertically
with axle.
Within the wheelbase not less than 240
Not less than 8.5
Not less than 9.0
Not less than 4.8
Bus gates/Doors
Type of doors
Operating mechanism
Opening/Closing time in seconds per operation (maximum)
Positions of door controls
Passenger safety system - allowing bus motion on doors
closing and doors opening only when the bus is stopped
Front service doors - (near side/non-driver side)
Minimum door aperture (without flaps) in mm
Minimum clear door width (fully opened) in m
Preferably in-swing in front with option of jack knife and double jack
knife in rear door
Electro pneumatically controlled
4
On dashboard and also inside & outside of doors
Mandatory
800
650 50
Specifications
Maximum floor height: 400/650/9001 mm
1900
Ahead of front axle
1
1200
1000 50
1900 (minimum)
Purchaser to select any of the two options
Preferably rear edge of gate 1500 mm ahead of centre line of rear axle
Preferably front edge of gate 1500 mm behind centre line of rear axle
1
Applicable for BRTS
Applicable for BRTS
Applicable for BRTS
Applicable for BRTS
Applicable for BRTS
Applicable for BRTS
Maximum first step height (mm) from ground - unladen &
un-kneeled position in buses with:
Stepped type entry (maximum)
400
Level entry (at station platform height)
Applicable for BRTS
Maximum height (mm) of other steps
Rear service doors (near side):
Minimum door aperture (without flaps) in mm
Minimum clear door width (fully opened) in mm
Door height in mm
Positioning rear door
Ahead of centre line of rear axle
Behind the centre line of rear axle
Number of gates
Specifications
Maximum floor height: 400/650/9001 mm
Dimensions
Material
Load carrying capacity (in kilograms)
Device to prevent the wheel chair roll off the sides when the
length exceeds 1200 mm
Device to lock wrapped up ramp
g
i
ii
iii
h
i
i
Specifications
Maximum floor height: 400/650/9001 mm
ii
Door components
iii
iv
Door hinges
15
Bus body
15.1
15.2
15.3
a
Insulation
Roof structure
b
15.4
a
b
c
d
e
f
As per Annexure-3
Material to be decided by the manufacturer OR as per the tender
specifications issues by purchaser. Other requirements as per bus body
code. Material should fulfil strength etc. requirements indicated under
Annexure-3
Material to be decided by the manufacturer OR as per the tender
specifications issues by purchaser. Other requirements as per bus body
code. Material should fulfil strength etc. requirements indicated under
Annexure-3
Engine compartment
Aluminium extruded sections for:
Rub rail
Decorative moulding
Wire cover
Wearing strip
Foot step edging
Panel beading
Specifications
Maximum floor height: 400/650/9001 mm
Flat except at wheel arches in the low floor area of bus- seats may be
located over the wheel arches
Applicable for BRTS
One step in the low floor area either at
No steps except those
gates or across the floor. Steps may be
necessary for the rear high
provided as necessary on high floor in the
floor area
rear side
Applicable for BRTS
6%
12 mm thickness phenolic resin bonded densified laminated compressed
wooden floor board (both side plain surface) having density of 1.2
gms/cc conforming to IS 3513 (Part-3): type VI 1989 or latest. The
flooring should also be boiling water resistant as for marine board
BIS:710-1976/ latest and fire retardant as per BIS:5509-2000
(IS15061:2002)
3 mm thick anti-skid type silicon grains ISO 877/76 for colour, IS5509
for fire retardancy
Type of floor
b
c
Steps on floor
d
e
15.6
a
Size:
b
10
Side windows:
Glass specifications
Glass thickness:
e
Window & other glasses - material specs, thickness etc
f
Safety glass
g
Rear view mirrors
15.7 Seating and gangway etc
15.7.1 Passenger seatings for ordinary type-1 buses
a
Seat layout in the low floor area
b
Seat layout in the higher floor area
c
Seat area/seat space per passenger (width*depth) mm
d
Seat pitch - minimum (mm)
Minimum backrest height-from floor to top of seat/ headrest
Seat base height-distance from floor to horizontal front
e
upper surface of seat cushion mm.
Seat back rest height (mm)
f
Torso angle (degrees)
g
Seat materials
h
Seat frame structure material where required:
i
Free height over seating position (mm)
d
Specifications
Maximum floor height: 400/650/9001 mm
curved at corners IS:2553 (Part-2)1992/latest
Standard designs for each variant of buses to be followed.
(Refer Annexure 1)
Flat, 2-piece design-top fixed/sliding & bottom sliding toughened glass
IS2553 (Part-2)-1992/latest
Toughened glass IS2553(Part-2)-1992/latest
4.8-5.3mm
Toughened as per IS:2553 (Part-2)1992/latest of 4.8-5.3 mm thickness
As per AIS 052/CMVR
As per AIS 052
As per AIS 052
2x2
2x2
400*350
As per AIS 052
As per AIS 052
As per AIS 052
375
Minimum 12
PPLD/LDPEmoulded AIS 023 & AIS 052 for performance
Frame structure of ERW steel tube
More than 900
11
Specifications
Maximum floor height: 400/650/9001 mm
As per AIS 052
Minimum 350
Polyurethane foam IS15061:2002 (padding is optional)
MDI moulded IS 5509
Pile fabric/jekard 0.7-1mm thickness
400*350
As per AIS 052
32 - 34
Calculation as per AIS 052
Not required
Not required
Not suggested except on wheel arches
Not required
Not required
Not required
Not required
Fixed
Not necessary except diver seat & wheel chair (performance etc. as per
AIS 052)
12
b
c
16
16.1
16.2
d
e
15.8
Specifications
Maximum floor height: 400/650/9001 mm
As per AIS 052
As per AIS 052
As per AIS 052
(Ref figure-1) minimum 700 mm excluding armrests (armrests are not
required) and including stanchions- will be measured from seat edge to
seat edge. In case of front engine buses, clear passage available between
front seat row and engine should not be less than 400 mm.
As above
As above
As per AIS 052
As per AIS 052
13
a
b
16.5
16.6
16.7
a
b
Wiper motor:
Wiper arm/Blade:
Driver cabin fan
Lighting - internal & external and illumination
Illumination requirements/performance of:
Dash board tell tale lighting/control lighting
Cabin lighting - luminous flux of all lamps for cabin lighting
Passenger area lighting -luminous flux of all lamps for
Passenger area lighting
ITS enabled bus
Safety related items:
c
17
18
18.1
18.2
Specifications
Maximum floor height: 400/650/9001 mm
Electrically operated with two wiper arms & blades, wiper motor heavy
duty steel body with minimum 2-speed operation wiping system as per
CMVR/BIS:7827 part-1, 2, 3 (Sec.1 & 2)/latest. As per AIS 011
Variable speed with time delay relay as per AIS 011
As per AIS 019/AIS 011
1 number, 200 mm fan as per provision of CMVR, matching interiors
As per AIS 052
As per AIS 052
As per AIS 052 with illumination level of 100 lux & 200 lux
As per AIS 052 with illumination level of 100 lux and 150 lux
As specified separately under ITS specifications
ELR recoil type, 3 point mounting as per CMVR & AIS 052 conforming
to AIS 005 & 015
Not necessary except diver seat & wheel chair (performance etc. as per
14
Handholds:
18.8
Stanchions:
18.9
18.10
18.11
a
b
c
d
i
ii
Window guardrails:
In all school buses - minimum numbers.
In all other buses- minimum numbers.
In AC super deluxe buses
Other details:
First guard rail at a height from window sill in mm
The distance between two guard rails in mm
18.12
18.13
18.14
Specifications
Maximum floor height: 400/650/9001 mm
AIS 052)
As per AIS 052. An additional guard rail in the rear part of bus in view
of raised seating.
15
18.17
18.18
Warning triangle
Fog lighting
18.19
d
19.2
19.3
20
20.1
Specifications
20.2
Target results
19
19.1
a
b
c
Specifications
Maximum floor height: 400/650/9001 mm
Convex as per AIS 001 & 002.Interior with double curvature
Heavy duty 1.2 times (minimum) the kerb weight of the bus with 30o of
the longitudinal axis of the bus. As per CMVR & IS 9760 - ring type
As per AIS 052/CMVR
As per AIS 052/CMVR
Both made of steel or impact resistant polymer or combination of both
meeting requirement of an energy absorbing system
Meet requirements of paragraph 6.3.1 of AIS 052
Clear vision includes partition between fixed and sliding glass subject to a maximum width of 100 mm
Urban Bus Specifications II, Ministry of Urban Development, Government of India
16
Apparatus
20.4
Procedure
20.5
21
Specifications
Maximum floor height: 400/650/9001 mm
c) Minimum average air velocity at air vent is 4.5 m/s
Lab condition and heating chamber
1. Soak for 1 hour
2. At 2000 rpm
3.Upto 42C: pull down time 30 minutes (maximum) (for more than
42C of saloon temperature, pull down time within 40 minutes
(maximum))
4. Thermocouple to be placed over place minimum 20 numbers. at nose
level
Required
21.1
21.2
84 dba (to be achieved a maximum noise level of 81 dba from 1st April
2015 onwards)
While tendering purchaser may take into account the higher weightage
for more fuel efficient vehicle under standard test conditions
22
17
Chapter - 03
Specifications for Mini and Midi bus
S. No.
Bus characteristics
Mini Buses
Propulsion system
Fuel-options
Engine
3.1
Midi buses
An acceleration (meter/sec)
0.8
10.5
Maximum speed
18
S. No.
Bus characteristics
g
3.2
Mini Buses
Midi buses
Required
BS III/BS IV/latest as applicable
3.3
Engine management
3.4
3.5
Engine location
3.6
Transmission
Automated manual
Mounting
Operational safety
19
S. No.
Bus characteristics
Rear axle
Single reduction, hypoid gears, full floating axle shafts with optimal
gear ratios suitable for urban operations
5.2
Front axle
Heavy duty reverse Elliot type axle suitable for various floor heights
6
7
7.1
Steering system
Suspension system
Front
7.2
Rear
Kneeling (mm) applicable in case of air suspension
(required only for 400 mm floor height buses)
7.4
7.5
Shock absorbers
7.6
Controls (optional)
Dual circuit full air brakes, with preferably disc type arrangement for
front and drum at rear brakes. Graduated hand controlled, spring
actuated parking brakes acting on rear wheels (any bus delivered after
1st April, 2015 will mandatorily have disk brake in front)
Braking system
8.1
8.2
Midi buses
5.1
7.3
Mini Buses
Electrical system
As per CMVR
12/242 volt DC
24 volt DC
20
S. No.
Bus characteristics
Mini Buses
Midi buses
Low maintenance type lead acid batteries for 12/24 V (as applicable)
system- performance as per BIS:14257-1995( latest). 2*12V of
commensurate capacity. Maintenance free batteries preferred.
9.1
Batteries:
9.2
9.3
Self Starter
Alternator
9.4
10
11
Tyres
12
12/24V2
12/24V2
Fuel tank
Fuel tank location
13
13.1
24V
24V
Optional
Bus characteristics
Bus dimensions in mm
7000
9400
2200
2500
c
d
3300 (maximum)
3000
3800 (maximum)
5000
Front overhang
As per CMVR
ii
Rear overhang
As per CMVR
Urban Bus Specifications II, Ministry of Urban Development, Government of India
21
S. No.
Bus characteristics
Mini Buses
13.2
13.3
13.4
Clearances (mm)
c
13.5
Midi buses
As per CMVR
900/650/400
900/650/400
Minimum 190 mm
> 220 mm for parts fixed to bus body & > 170 mm for the parts moving
vertically with axle.
Within the wheelbase not less than 240 mm.
14
Bus Gates/Doors
14.1
Operating mechanism
d
14.2
Minimum 4.8
Mandatory
22
S. No.
Bus characteristics
a
b
c
d
e
14.3
a
b
c
Mini Buses
Number of gates
14.4
14.5
14.6
14.7
Midi buses
400
400
900/650/400
900/650/400
250
250
23
S. No.
Bus characteristics
b
14.8
Mini Buses
Midi buses
300
300
Sunken type wrap over (manually operated) ramp, for wheel chair of
PwDs, fitted on floor at gate in front of PwD seat anchorage. Suitable
design mechanism for 650/900mm floor ht considering that floor level
of bus stops are at 400mm
Dimensions
Material
Device to prevent the wheel chair roll off the sides when
the length exceeds 1200 mm
ii
iii
h
i
Dimensions in mm
24
S. No.
Bus characteristics
Mini Buses
Midi buses
ii
Door components
iii
iv
Door hinges
15
Bus body
15.1
As per Annexure-3
15.2
15.3
Insulation
Roof structure/body
Engine compartment
15.4
25
S. No.
Bus characteristics
a
b
Rub rail
Decorative moulding
Wire cover
Wearing strip
Panel beading
Window frame
15.5
Mini Buses
Midi buses
Type of floor
Type of floor
Steps on floor
Steps on floor
N/A
26
S. No.
Bus characteristics
g
15.6
Mini Buses
Midi buses
gms/cc conforming to IS 3513(Part-3): type VI 1989 or latest. The
flooring should also be boiling water resistant as for marine board
BIS:710-1976/ latest and fire retardant as per BIS:55092000(IS15061:2002),
3 mm thick anti-skid type silicon grains ISO 877/76 for colour, IS5509
for fire retardancy
a
Size:
Rear windscreen: (wherever provided)
b
Size:
c
Side windows:
Glass specifications
Glass thickness:
Minimum 4.0 mm
Safety glass
4.8-5.3 mm
27
S. No.
Bus characteristics
g
15.7
15.7.1
Mini Buses
Midi buses
As per AIS 052
Seat materials
350
375
Minimum 12
28
S. No.
Bus characteristics
Mini Buses
Type:
Midi buses
MDI moulded IS 5509
Upholstery:
m
n
o
Driver seat
ii
Passenger seats
15.7.2
400*350
As per AIS 052
13-22
23 - 34
As per AIS 052
Not suggested except on wheel arches
Fixed
Not necessary except diver seat & wheel chair (performance etc. as per
AIS 052)
Gangway:
i
ii
iii
At front axle:
At rear axle:
Other areas
29
S. No.
Bus characteristics
Mini Buses
Midi buses
As above
As above
15.8
Primer coating
c
16
Painting:
Electricals
30
S. No.
Bus characteristics
Mini Buses
Midi buses
BIS marked, copper conductors with fire retardant as per IS/ISO:
6722:2006 as per appropriate class. Conductor cross-section varying as
per circuit requirements, min cross-section 0.5 sq mm. Quality marking
may also be as per equivalent or better European, Japanese, US
standards
As above and suitable to carry rated current (Japanese auto standard
JASO D0609-75 AV)
16.1
Electrical cables:
16.2
16.3
Fuse
Electrically operated with two wiper arms & blades, wiper motor heavy
duty steel body with minimum 2-Speed operation wiping system as per
CMVR/ BIS 7827 part-1, 2, 3 (Sec.1 & 2)/latest. As per AIS 011
16.4
a
Wiper motor:
Wiper arm/blade:
As per AIS 052 - Isolation switch required for each such circuit
As per AIS 052 - Required for each such circuit
As per AIS 052 - Required for all items
As per AIS 052
31
S. No.
Bus characteristics
Mini Buses
16.5
16.6
16.7
a
b
c
18
18.1
18.2
17
Midi buses
As per AIS 052
As per AIS 052 & bulbs tested for photometry as per IS 1606:1996
As per AIS 052 with illumination level of 100 lux & 200 lux
As per AIS 052 with illumination level of 100 lux and 150 lux
As specified separately under ITS specifications
ELR recoil type 3 point mounting as per CMVR & AIS 052.conforming
to AIS 005&015.
Number:
18.3
18.4
Fire extinguisher:
18.5
18.6
18.7
Handholds:
32
S. No.
Bus characteristics
Mini Buses
Midi buses
18.8
Stanchions:
18.9
High visibility bell pushes shall be fitted at a height of 1.2 meter on all
alternate stanchions. These would assist PwDs
18.10
18.11
Left Blank
Window guardrails:
c
d
ii
18.12
18.13
18.14
18.15
As per AIS 052. An additional guard rail in the rear part of bus in view
of raised seating.
33
S. No.
Bus characteristics
Mini Buses
Heavy duty 1.2 times (minimum) the kerb weight of the bus with 30o of
the longitudinal axis of the bus. As per CMVR & IS 9760 - ring type
18.16
18.17
Warning triangle
18.18
Fog lighting
18.19
19
19.1
a
Miscellaneous items/requirements
Windows
Type of window
500 mm
950 mm
19.2
19.3
20
20.1
Midi buses
12 years or 10,00,000 km
Clear vision includes partition between fixed and sliding glass subject to a maximum width of 100 mm
Urban Bus Specifications II, Ministry of Urban Development, Government of India
34
S. No.
Bus characteristics
Mini Buses
Midi buses
a) 24+/- 4C (Up to 42C )
b) Temperature gradient of 15 ( > 42C of saloon temperature) eg. If
the saloon temperature is 45, then the target temperature inside the bus
is 45-15= 30
c) Minimum average air velocity at air vent is 4.5 m/s
20.2
Target results
20.3
Apparatus
20.4
Procedure
20.5
21
21.1
Required
Additional requirements
Air circulations and ventilation in driver's area
35
S. No.
Bus characteristics
Mini Buses
Midi buses
While tendering purchaser may take into account the higher weightage
for more fuel efficient vehicle under standard test conditions
36
Chapter - 04
Specifications for Standard size
BRT bus
Specifications
Maximum floor height:400/650/900 mm
Floor height of 400, 650 or 900 mm shall be uniform inside the vehicle
ICE, electrical, hybrid, fuel cell
Fuel to be compatible with propulsion system & prescribed emission
norms
Fuel-options
Engine
Engine HP sufficient to provide:
Rated performance at GVW in a stop/start urban operations
Acceleration (meter/sec)
Attain bus speed of 0-30 kmph in Seconds
Maximum speed
Grade ability from stop at GVW
Rated HP/torque preferably at lower rpm range
g
3.2
3.3
Engine management
3.4
3.5
3.6
a
b
Engine location
Transmission
Automatic with torque convertor. Neutral during stops
Automated manual
37
Operational safety
5.1
Rear axle
5.2
6
7
7.1
7.2
7.3
7.4
7.5
7.6
Front axle
Steering system
Suspension system1
Front
Rear
Kneeling
Anti roll bars/stabilizers2
Shock absorbers
Controls (optional)
Braking system
Specifications
Maximum floor height:400/650/900 mm
Not applicable for BRTS
Transmission system to be fitted with a mechanism which makes it
possible to engage reverse gear only when vehicle is stationary (applicable
for automatic & automatic manual transmission)
Dry, Single plate, power assisted operation
Single reduction, hypoid gears, full floating axle shafts with optimal gear
ratios suitable for urban operations
Heavy duty reverse Elliot type axle suitable for various floor heights
Hydraulic power steering with height and angle adjustment
Pneumatic
Air bellows - 2 numbers
Air bellows 2/4 numbers
Not Required
Both front and rear
Hydraulic double acting 2 at front & 2/4 at rear
Electronically controlled air suspension system
Dual circuit full air brakes, with preferably disc type arrangement for front
and drum at rear brakes. Graduated hand controlled, spring actuated
parking brakes acting on rear wheels (Any bus delivered after 1st April,
2015 will mandatorily have disc brake in front)
Only in case of 900 mm floor height buses, front suspension can have option of air suspension/independent/parabolic/weveller type. Irrespective of the type of
suspension, floor level of bus should not go beyond maximum floor height. Any bus delivered after 1st April, 2015 will mandatorily have air suspension or superior in both
front & rear.
2
Optional in case of independent suspension
Urban Bus Specifications II, Ministry of Urban Development, Government of India
38
Batteries:
9.2
9.3
9.4
Self Starter
Alternator
Electrical wiring & controls -type
10
11
Tyres
Fuel Tank
Fuel Tank location
Bus characteristics
Bus dimensions mm
Overall length (over body excluding bumper)
Overall width (sole bar/floor level- extreme points)
Overall height (unladen - at extreme point)
Wheel-base
Front Overhang
Rear Overhang
Maximum turning circle radius (mm)
Floor height above ground (mm)
Clearances (mm)
12
13
13.1
a
b
c
d
i
ii
13.2
13.3
13.4
Specifications
Maximum floor height:400/650/900 mm
As per CMVR
Optional
24 volt DC
Low maintenance type lead acid batteries for 24 V system- performances
as per BIS: 14257-1995 (latest). 2*12V of commensurate capacity.
Maintenance free batteries preferred.
24V
24V (another alternator of similar capacity for AC buses)
As specified separately under ITS specifications
Electronic type duly approved/certified as per AIS 018/2001 or latest,
tamper proof and be adjusted to applicable speed limit
Steel radial tube-less. Size and performance as per CMVR
Capable to enable bus operation 300 km between consecutive fillings
Optional
39
c
13.5
a
b
c
14
14.1
Type of doors
a
b
c
d
14.2
a
b
c
d
e
14.3
Operating mechanism
Opening/Closing time in seconds per operation (maximum)
Positions of door controls
Passenger safety system - allowing bus motion on doors
closing and doors opening only when the bus is stopped
Front service doors (refer "A" in fig -1) - (near side/nondriver side)
Minimum door aperture (without flaps) in mm
Minimum clear door width (fully opened) in mm
Minimum door height in mm
Positioning front service gate
Number of gates
Rear service doors (Near side/non-driver side)
Specifications
Maximum floor height:400/650/900 mm
190 mm
> 220 mm for parts fixed to bus body & > 170 mm for the parts moving
vertically with axle.
Within the wheelbase not less than 240mm.
Not less than 8.5
Not less than 9.0
Not less than 4.8
Preferably in-swing in front with option of jack knife and double jack
knife in rear door
Electro pneumatically controlled
4
On dashboard and also inside & outside of doors
Mandatory
800
650 50
1900
Ahead of front axle
1
40
Specifications
Maximum floor height:400/650/900 mm
Not Applicable for BRTS
Rear service doors -refer "C" in figure 1 (near side/non14.3.2 driver side); steps required for non BRTS operations, steps
Optional for Purchaser
not required for level boarding
a
b
c
d
i
ii
e
14.4
Location of partition
1200 (minimum)
1000 50
1850
Purchaser to select any one of the two options.
Preferably rear edge of gate 1500 mm ahead of centre line of rear axle
Preferably front edge of gate 1500 mm behind centre line of rear axle
1
Option one door & steps optional - purchaser to decide option one or two
or three
1200
1000 50
1900 (minimum)
Optional (Purchaser to decide)
400 (maximum)
Vertical centre line of partition maximum 5800 mm and minimum 4300
mm from the front edge of bus; (Purchaser to specify preferred distance as
per their BRT facility)
One on each side of the partition
41
Specifications
Maximum floor height:400/650/900 mm
2
Positioning gates
Door aperture in mm
Clear door width (fully opened) in mm
Door height in mm
Location of partition
Positioning doors with respect to partition.
Number of gates
Positioning doors
Option Two door width & steps optional - Purchaser to decide option one
or two or three
1200
1000 50 (minimum)
1900 (minimum)
N/A
N/A
1
Vertical centre line of aperture maximum 5800 mm and minimum 4300
mm from the front edge of bus; (Purchaser to specify preferred distance
as per their BRT facility)
Option Three door width & steps optional - Purchaser to decide option one
or two or three
1500 mm
1300 50 (maximum)
1900 mm (minimum)
N/A
N/A
1
Vertical centre line of aperture maximum 5800 mm and minimum 4300
mm from the front edge of bus;(Purchaser to specify preferred distance as
per their BRT facility)
42
Location of partition
g
h
a
b
14.7
a
b
14.8
14.6
a
b
Dimensions
Material
Specifications
Maximum floor height:400/650/900 mm
Required
1200
1000 50
1900 (minimum)
Optional (Purchaser to decide)
400 (maximum)
Vertical centre line of partition maximum 5800 mm and minimum 4300
mm from the front edge of bus; (Purchaser to specify preferred distance
as per their BRT facility)
One on each side of the partition
2
400
No steps required
250
250
Sunken type wrap over (manually operated) ramp, for wheel chair of
PwDs, fitted on floor at gate in front of PwD seat anchorage. Suitable
design mechanism for 650/900mm floor height considering that floor level
of bus stops are at 400mm
Minimum width 900 mm
Aluminium alloy with anti-slip coating
43
Specifications
Maximum floor height:400/650/900 mm
> 300
g
i
ii
iii
ii
iii
iv
15
15.1
Door hinges
Bus body
Design type approval
15.2
h
i
i
As per Annexure-3
Material to be decided by the manufacturer OR as per the tender
specifications issues by purchaser. Other requirements as per bus body
44
15.3
a
b
15.4
a
b
c
d
e
f
g
h
15.5
a
b
c
d
e
f
Specifications
Maximum floor height:400/650/900 mm
code. Material should fulfil strength etc. requirements indicated under
Annexure-3
Insulation
Roof structure
Engine compartment
Aluminium extruded sections for:
Rub rail
Decorative moulding
Wire cover
Wearing strip
Foot step edging
Panel beading
Window frame
Roof grab rail brackets
Floor type/Materials etc
45
g
15.6
Specifications
Maximum floor height:400/650/900 mm
should also be boiling water resistant as for marine board BIS:710-1976/
latest and fire retardant as per BIS:5509-2000 (IS15061:2002)
3 mm thick anti-skid type silicon grains ISO 877/76 for colour, IS5509
for fire retardancy
a
Size:
Rear windscreen: (wherever provided)
b
Size:
c
Side windows:
Glass specifications
Glass thickness:
e
Window & other glasses - material specs, thickness etc
f
Safety glass
g
Rear view mirrors
15.7 Seating and gangway etc
15.7.1 Passenger seatings for ordinary type-1 buses
a
Seat layout in the low floor area
b
Seat layout in the higher floor area
c
Seat area/seat space per Passenger (width*depth) mm
d
Single piece laminated safety glass, plain, flat/curved with curved corners
with PVB film IS 2553 (Part-2)-1992/latest. Standard designs for each
variant of buses to be followed (Refer Annexure 1)
Standard designs for each variant of buses to be followed. (Refer
Annexure 1)
Single piece flat/curved toughened glass-plain/flat/curved at centre &
curved at corners IS:2553 (Part-2)1992/latest
Standard designs for each variant of buses to be followed. (Refer
Annexure 1)
Flat, 2-piece design-top fixed/sliding & bottom sliding toughened glass IS
2553 (Part-2)-1992/latest.
Toughened glass IS2553 (Part-2)-1992/latest
4.8-5.3mm
Toughened as per IS:2553 (Part-2)1992/latest of 4.8-5.3 mm thickness
As per AIS 052/CMVR
As per AIS 052
As per AIS 052
2x2
2x2
400*350
46
Specifications
Maximum floor height:400/650/900 mm
As per AIS 052
As per AIS 052
As per AIS 052
375
Minimum 12
PPLD/LDPE moulded AIS:023 & AIS 052 for performance
Frame structure of ERW steel tube
More than 900
As per AIS 052
Minimum 350
Polyurethane Foam IS15061:2002 (padding is optional)
MDI Moulded IS 5509
Pile Fabric/Jekard 0.7-1.0 mm thickness
400*350
As per AIS 052
32 - 34
Calculation as per AIS 052
Not required
Not required
Not suggested except on wheel arches
Not required
Not required
Not required
47
Specifications
Maximum floor height:400/650/900 mm
Not required
Fixed
Not necessary except diver seat & wheel chair (performance etc. as per
AIS 052)
48
16.3
a
b
c
d
e
16.4
a
b
16.5
16.6
16.7
Wiper motor:
Wiper arm/blade:
Driver cabin fan
Lighting - internal & external and illumination
Illumination requirements/performance of:
Specifications
Maximum floor height:400/650/900 mm
Electrically operated with two wiper arms & blades, wiper motor heavy
duty steel body with minimum 2-Speed operation wiping system as per
CMVR/BIS:7827 Part-1, 2, 3 (Sec.1 & 2)/latest. As per AIS 011
Variable speed with time delay relay as per AIS 011.
As per AIS 019/AIS 011
1 number, 200 mm fan As per provision of CMVR, matching interiors
As per AIS 052
49
As per AIS 052 with illumination level of 100 lux & 200 lux
As per AIS 052 with illumination level of 100 lux and 150 lux
As specified separately under ITS specifications
ELR recoil type, 3 point mounting as per CMVR & AIS 052 conforming
to AIS 005 & 015
18.7
Handholds:
18.8
Stanchions:
18.9
18.10
Specifications
Maximum floor height:400/650/900 mm
As per AIS 052
Not necessary except diver seat & wheel chair (performance etc. as per
AIS 052)
50
18.13
18.14
18.15
18.16
18.17
18.18
Warning triangle
Fog lighting
18.19
19
19.1
a
b
3
Specifications
Maximum floor height:400/650/900 mm
Not Applicable
As per AIS 052
As per AIS 052
800 mm minimum height extending 100mm more than centre line of
sitting position of the Passenger.
As per AIS 052/CMVR
Incandescent bulb/LED as per AIS 008
Convex as per AIS: 001 & 002. Interior with double curvature
Heavy duty 1.2 times (minimum) the kerb weight of the bus with 30 of
the longitudinal axis of the bus. As per CMVR & IS 9760 - ring type
As per AIS 052/CMVR
As per AIS 052/CMVR
Both made of steel or impact resistant polymer or combination of both
meeting requirement of an energy absorbing system
Meet requirements of Para 6.3.1 of AIS 052
Clear vision includes partition between fixed and sliding glass subject to a maximum width of 100 mm
Urban Bus Specifications II, Ministry of Urban Development, Government of India
51
Specifications
Maximum floor height:400/650/900 mm
As per AIS 052
As per AIS 052
As per AIS 052
12 years or 10,00,000 km
a) For up to 42C of saloon temperature and b) For > 42C of saloon
temperature
a) 24 4C (up to 42C )
b) Temperature gradient of 15 ( > 42C of saloon temperature) eg. If the
saloon temperature is 45o, then the target temperature inside the bus is 45o15o= 30o
c) Minimum average air velocity at air vent is 4.5 m/s
Lab condition and heating chamber
1. Soak for 1 hour
2. At 2000 rpm
3.Upto 42C: pull down time 30 minutes (maximum) (for more than 42C
of saloon temperature, pull down time within 40 minutes (maximum))
4. Thermocouple to be placed over place minimum 20 numbers at nose
level
20.1
Specifications
20.2
Target results
20.3
Apparatus
20.4
Procedure
20.5
Required
52
Specifications
Maximum floor height:400/650/900 mm
21.1
21.2
22
53
Chapter - 05
Specifications for Mini and Midi
BRT bus
Description
Propulsion System
Fuel-options
3
3.1
a
b
c
d
Engine
Engine HP sufficient to provide:
Rated performance at GVW in a stop/start urban operations
Acceleration (meter/sec)
Attain Bus speed of 0-30 kmph in seconds
Maximum speed
3.2
Emission norms
Specifications
Mini Buses
Midi buses
Floor height of
Floor height of 400, Floor height of 400,
900 mm shall
650 or 900 mm shall
650 mm shall be
be uniform
be uniform inside
uniform inside the
inside the
the vehicle
vehicle
vehicle
Low floor area shall not be less than 50% of the total saloon
area (excluding front wheel boxes and drivers cab) and shall
not be ramped in the longitudinal plane
Fuel to be compatible with propulsion system & prescribed
emission norms
Fuel compatible engine
Geared maximum speed without speed limiter to be 75 kmph
0.8
10.5
Geared maximum speed without speed limiter to be 75 kmph
17%
Maximum engine torque required at lower range of RPM and
spread over a wider range of RPM
Required
BS III/BS IV/latest as applicable
54
Description
3.3
Engine management
3.4
3.5
3.6
a
Engine location
Transmission
Automated Manual Transmission (AMT)
Manual synchromesh - forward speeds (minimum 5) & constant mesh
on reverse gear (MT)
b
c
Mounting
Operational safety
5.1
Rear axle
5.2
Front axle
Steering system
Specifications
Mini Buses
Midi buses
Engine oil pressure, engine coolant temperature, engine speed
in RPM, vehicle speed, engine % load (torque), diagnostic
message (engine specific)
Engine should be able to operate efficiently at ambient
temperatures of approximately 0o to 50oC, humidity level
from 5% to 100%, and altitude levels of upto 2000 meters,
generally operating in the semi arid zone/hilly region
prevailing in the area.
Optional
Purchaser to select any one transmission system. However,
rear engine buses to have either automatic or automated
manual transmission system only. (any bus delivered after 1st
April, 2015 will mandatorily have either automatic or
automated manual transmission system)
Column or floor Optional
Transmission system to be fitted with a mechanism which
makes it possible to engage reverse gear only when vehicle is
stationary (applicable for automatic & automatic manual
transmission)
Dry, single plate, power assisted operation
Single reduction, hypoid gears, full floating axle shafts with
optimal gear ratios suitable for urban operations
Heavy duty reverse Elliot type axle suitable for various floor
heights
Hydraulic power steering
55
Suspension system
Front
7.2
Rear
7.3
7.4
7.5
7.6
1
2
Description
Braking system
8.1
8.2
9
9.1
Batteries:
9.2
Self starter
Specifications
Mini Buses
Midi buses
Optional (air suspension/Independent/parabolic/weveller)irrespective of the type of suspension, floor level of bus
should not go beyond maximum floor height (any bus
delivered after 1st April, 2015 will mandatorily have air
suspension or superior)
Not Required
Both front and rear
Hydraulic double acting 2 at front & 2/4 at rear
Electronically controlled air suspension system
Dual circuit full air brakes, with preferably disc type
arrangement for front and drum at rear brakes. Graduated
hand controlled, spring actuated parking brakes acting on rear
wheels (any bus delivered after 1st April, 2015 will
mandatorily have disc brake in front)
As per CMVR
2
12/24 volt DC
24 volt DC
Low maintenance type lead acid batteries for 12/24 V (as
applicable) system- performances as per BIS: 14257-1995
(latest). 2*12V of commensurate capacity. Maintenance free
batteries preferred.
12/24V2
24V
56
Description
Mini Buses
12/24V2
9.3
Alternator
9.4
10
11
Tyres
12
13
13.1
a
b
Specifications
Midi buses
Fuel tank
Fuel tank location
Bus characteristics
Bus dimensions in mm
Overall length (over body excluding bumper)
Overall width (sole bar/floor level- extreme points)
24V
7000
2200
c
d
i
ii
13.2
3300 (maximum)
3000
13.3
900/650/400 20
13.4
a
b
Clearances (mm)
Axle clearance (mm)
Wheel area clearance (mm)
Minimum.190 mm
> 220 mm for parts fixed to bus body & > 170 mm for the
Urban Bus Specifications II, Ministry of Urban Development, Government of India
650/400 20
900 20
57
c
13.5
a
Description
14
14.1
a
b
c
d
14.2
a
b
c
d
e
14.3
a
b
Specifications
Mini Buses
Midi buses
parts moving vertically with axle.
Within the wheelbase not less than 240mm.
Not less than 8.0
Not less than 8.5
Minimum 4.8
Bus Gates/Doors
Entry exit gates with doors
Electrical/Electro
pneumatically
controlled
Operating mechanism
Maximum opening closing time in seconds per operation
Positions of door controls
Passenger safety system - allowing bus motion on doors closing
Front service doors - near side:
Door aperture (without flaps) in mm
Clear door width (fully opened) in mm
Door height in mm
Positioning front service gate
Number of gates minimum.
Rear service doors (near side): where provided
Door aperture (without flaps) in mm
Clear door width (fully opened)
4
As per AIS 052
58
Description
Mini Buses
Door height
Number of gates
Entry/Exit door between wheels (near side/non driver side); station
platform 400/650/900 mm level boarding
Door aperture in mm
e
f
Door height
Fixed partition between gates - full height
Width of partition in mm
Location of partition
Positioning doors with respect to partition.
Number of gates
Positioning doors
14.5
Location of gates
14.4
a
b
Door height
Specifications
Midi buses
As per AIS 052
Preferably rear edge of gate 1500 mm
ahead of centre line of rear axle or
front edge of gate 1500mm behind
centre line of rear axle
1
Required
59
Specifications
Mini Buses
Midi buses
Number of gates minimum
1
2
Fixed partition between gates - full height
N/A
Optional (Purchaser to decide)
Width of partition in mm
N/A
400 (maximum)
Vertical centre line of the partition is
Location of partition
N/A
centre line of wheel base
Positioning doors with respect to partition.
One on each side of partition
Number of gates
1
2
Intentionally left blank
Maximum first step height (mm) from ground - unladen & un-kneeled
position in buses with:
Stepped type entry
400
d
d
e
f
14.5
14.6
14.7
a
b
14.8
a
b
c
d
Description
900/650/400
900/650/400
60
Description
Mini Buses
g
i
ii
iii
h
i
i
Specifications
Midi buses
ii
Door components
iii
iv
15
Door hinges
Bus body
15.1
15.2
As per Annexure-3
61
15.3
a
b
15.4
a
b
c
d
e
f
g
h
15.5
a
b
c
d
e
f
Description
Insulation
Roof structure/body
Engine compartment
Aluminium extruded sections for:
Rub rail
Decorative moulding
Wire cover
Wearing strip
Foot step edging
Panel beading
Window frame
Roof grab rail brackets
Floor type/materials etc
Type of floor
Type of floor
Steps on floor
Steps on floor
Maximum floor slope
Floor surface material
Specifications
Mini Buses
Midi buses
requirements indicated under Annexure-3
N/A
Uniform floor inside bus without steps
Not required
N/A
As per AIS 052
12mm thickness phenolic resin bonded densified laminated
compressed wooden floor board (both side plain surface)
having density of 1.2 gms/cc conforming to IS 3513(Part-3):
type VI 1989 or latest. The flooring should also be boiling
62
g
15.6
Description
a
Size:
Rear windscreen: (wherever provided)
b
Size:
c
Side windows:
Glass specifications
Glass thickness:
f
g
15.7
15.7.1
a
Specifications
Mini Buses
Midi buses
water resistant as for marine board BIS:710-1976/ latest and
fire retardant as per BIS:5509-2000(IS15061:2002)
3 mm thick anti-skid type silicon grains ISO 877/76 for
colour, IS5509 for fire retardancy
Safety glass
Rear view mirrors
Seating and gangway etc
Passenger seating for ordinary type-1 buses
Seat layout in the low floor area
63
Description
Mini Buses
b
c
d
Seat materials
i
j
Type:
Upholstery:
Area for seated passengers (sq.mm.):
Area for standee passengers (sq.mm.):
Number of seats including one for wheel chair
Number of standees (calculation as per AIS 052)
Seats side facing location
Seat back rest
Specifications
Midi buses
400*350
As per AIS 052
As per AIS 052
As per AIS 052
350
375
Minimum 12
PPLD/LDPE moulded AIS:023 & bus code for
performance
Frame Structure of ERW steel tube
More than 800
As per AIS 052
AIS 052
Polyurethane foam IS15061:2002, 305 mm (padding is
optional)
MDI moulded IS 5509
Pile Fabric/Jekard 0.7-1mm thickness
400*350
As per AIS 052
13-22
23-34
As per AIS 052
Not suggested except on wheel arches
Fixed
64
Description
Seat belts & their anchorage
Performance & strength requirements of:
Driver seat
Passenger seats
Gangway:
i
ii
iii
At front axle:
At rear axle:
Other areas
d
e
15.8
a
Specifications
Mini Buses
Midi buses
Not necessary except diver seat & wheel chair (performance
etc. as per AIS 052)
65
Description
Mini Buses
b
c
16
16.1
Electrical cables:
16.2
16.3
Fuse
b
c
d
16.4
Specifications
Midi buses
66
Description
a
b
Wiper motor:
Wiper arm/blade:
16.5
16.6
16.7
c
17
18
18.1
18.2
18.3
18.4
18.5
Specifications
Mini Buses
Midi buses
motor heavy duty steel body with minimum 2-Speed
operation wiping system as per CMVR/BIS 7827 part-1, 2, 3
(Sec.1 & 2)/latest. As per AIS 011
Variable speed with time delay relay as per AIS11.
AIS 019/AIS011
1 number, 200mm fan as per provision of CMVR, matching
interiors
As per AIS 052.
As per AIS 052 & bulbs tested for photometry as per IS
1606:1996
As per AIS 052 with illumination level of 100 lux & 200
lux
As per AIS 052 with illumination level of 100 lux and
150 lux
As specified separately under ITS specifications
ELR recoil type, 3 point mounting as per CMVR & AIS 052
conforming to AIS: 005&015.
Not necessary except diver seat & wheel chair (performance
etc. as per AIS 052)
As per AIS 052
1 number, as per provision of CMVR
67
Description
18.6
18.7
Handholds:
18.8
Stanchions:
18.9
18.10
18.11
a
b
c
d
i
ii
Window Guardrails:
In all school buses - minimum numbers.
In all other buses - minimum numbers.
In AC super deluxe buses
Other details:
First guard rail at a height from window sill in mm
The distance between two guard rails in mm
18.12
18.13
18.14
18.15
18.16
Specifications
Mini Buses
Midi buses
Colour contrasting and slip resistant of aluminium tubing 32
mm dia, 3 mm thick.
Colour contrasting and slip resistant. 2 to 4 Numbers. hand
holds per bay
Vertically fitted, aluminium tubing with Colour contrasting
and slip resistant. 40 mm dia & 3.15 mm thick. Rest As per
AIS 052. As an alternative to stanchions mounted on bus
floor, stanchions mounted on top of seat frames (new version
seats) be explored (ref figure-2).
High visibility bell pushes shall be fitted at a height of 1.2
meter on all alternate stanchions. These would assist PwDs
Left blank
68
Description
Mini Buses
18.17
18.18
18.19
19
19.1
a
b
c
d
19.2
19.3
20
Warning triangle
Fog Lighting
Specifications
Midi buses
IS 9760 - ring type
12 years or 10,00,000 km
20.1
Specifications
20.2
Target results
Clear vision includes partition between fixed and sliding glass subject to a maximum width of 100 mm
Urban Bus Specifications II, Ministry of Urban Development, Government of India
69
Description
20.3
Apparatus
20.4
Procedure
20.5
21
21.1
21.2
Specifications
Mini Buses
Midi buses
target temperature inside the bus is 45o-15o= 30o
c) Min avg. air velocity at air vent is 4.5 m/s
Lab condition and heating chamber
1. Soak for 1 hour
2. At 2000 rpm
3.Upto 42C: pull down time 30 minutes (maximum) (for
more than 42C of saloon temperature, pull down time within
40 min (maximum))
4. Thermocouple to be placed over place minimum 20
numbers. at nose level
Required
Additional requirements
Maximum noise levels inside the saloon (irrespective of AC, nonAC/fuel type/engine location)-test procedure as per AIS 020
70
22
Description
Specifications
Mini Buses
Midi buses
While tendering purchaser may take into account the higher
weight age for more fuel efficient vehicle under standard test
conditions
71
Chapter - 06
Specifications for Standard size bus of
Premium segment
Description
Specifications
Bus characteristics
1
2
3
3.1
3.2
c
d
e
Propulsion system
Fuels-options
Engine
Fuel recommended
Engine HP sufficient to provide:
Rated performance at GVW in a stop/start urban
operations
Acceleration (meter/sec) complemented with
minimum 1000 Nm torque
Attain bus speed of 0-30 kmph
Maximum speed
Grade ability from stop at 1.5 GVW
a
b
3.3
3.4
72
3.5
a
b
3.5.1
a
i
ii
iii
b
i
ii
iii
c
i
ii
iii
d
e
f
g
h
Description
Specifications
Bus characteristics
73
Description
Bus characteristics
Control and information links
SAE J1939 control link
SAE J158 / J1708 Information link
3.6
3.7
Engine location
Transmission-heavy duty-
3.8
4
4.1
4.2
4.3
5
6
7
7.1
Specifications
Maximum floor height:900 mm
Steering system
Not applicable
Hydraulic power steering with height and angle adjustments provision. Adjustable
steering column.
Suspension system
Front
74
d
e
i
ii
iii
iv
Bus characteristics
Rear
Kneeling (mm)
An interlock to prevent movement of bus when
kneeled/kneeling
Anti roll bars/stabilizers1
Shock absorbers
Controls
Electronic control suspension system for
Controlling floor level
Enhancing comfort by absorbing shocks in case of
road irregularities
Uniform spring rate in all loading conditions
Self correction of bellow height to
Help protect driveline angularity related problems
Counter road unevenness
Monitor bellow failures
Provide passenger comfort
Braking System
7.2
7.3
7.4
7.5
7.6
7.7
a
b
c
Description
Specifications
Maximum floor height:900 mm
Air bellows 2/4 numbers
60mm entry/exit side severally & collectively
Dual circuit full air brakes, with disc type arrangement for front and rear brakes.
Full pneumatic electronically controlled disc brakes with brake blending and
rollback prevention system. Graduated hand controlled, spring actuated parking
brakes acting on rear wheels.
75
Description
Specifications
Maximum floor height:900 mm
8.3
a
b
9
Bus characteristics
Anti skid anti brake locking system (ABS)
necessary for urban driving cycle: i) involving high
levels of unexpected braking requirements, ii)
calling for excessive panic braking particularly in
rainy season. iii) Requiring enhanced
manoeuvrability, smooth stopping and low wear
and tear of involved components.
Electronic braking control system (EBS) for
uniform distribution of braking force on all wheels,
contributing to smooth braking, optimizing braking
with minimal pedal force thereby reducing driver
fatigue.
Electronic monitoring of brakes
Brake pad condition
Brake pad temperature condition
Electrical system
9.1
Batteries
9.2
9.3
9.4
Self starter
Alternator
Electrical wiring & controls- type
10
11
Tyres
8.1
8.2
24 volt DC
Low maintenance type lead acid batteries for 24 V system- performances as per
BIS: 14257-1995 (latest). 2*12V batteries of 180 Ah capacity. Maintenance free
batteries preferred.
24V
24V- another alternator of similar capacity for AC.
As specified separately under ITS specifications
Electronic type duly approved/certified as per AIS: 018/2001 or latest, tamper proof
and be adjusted to applicable speed limit
Steel radial tube-less. Size and performance as per CMVR
76
12
Description
Specifications
Bus characteristics
Fuel tank
Fuel tank location
Optional
13
13.1
a
b
c
d
e
f
13.2
13.3
13.4
a
Bus characteristics
Bus dimensions mm
Overall length (over body excluding bumper)
Overall width (sole bar/floor level- extreme points)
Overall height (unladen-at extreme point )
Wheel-base
Front overhang
Rear overhang
Turning circle radius (mm)
Floor height above ground (mm)
Clearances (mm)
Axle clearance (mm)
13.5
Minimum190
Angles (degrees)
c
14
Required 8.5 (can be proportionately reduced with respect to floor height but
should not be less than 8.0)
Required 9.0 (can be proportionately reduced with respect to floor height but
should not be less than 8.5)
4.8
77
Description
Specifications
Bus characteristics
Location of gates
Type of doors
Operating mechanism
Opening closing time in seconds per operation
Positions of door controls ensuring display of
open/close status on dash board
Passenger safety system - allowing bus motion on
doors closing and doors opening only when the bus
is stopped
Front service doors - near side:
Door aperture (without flaps) in mm
Clear door width (fully opened) in mm
Door height in mm
Positioning front service gate
Number of gates
Rear service doors (near side):
Door aperture (without Flaps) in mm
Clear door width (fully opened) in mm
Door height in mm
Number of gates
Maximum first step height (mm) from ground unladen & un-kneeled position in buses with:
Stepped type entry
14.5
a
Mandatory
1200 (minimum)
1050 50 (minimum)
1900 (minimum)
Ahead of front axle
1
1200 (minimum)
1050 50 (minimum)
1900 (minimum)
Preferably rear edge of gate 1500 mm ahead of central line of rear axle or front edge
of gate 1500 mm behind central line of rear axle
1
400
78
Description
14.6
a
b
Bus characteristics
Maximum height (mm) of other steps
if door ahead of rear axle
if door behind rear axle
14.7
a
b
c
Dimensions
Material
Load carrying capacity
Device to prevent the wheel chair roll off the sides
when the length exceeds 1200mm
Device to lock wrapped up ramp
h
i
j
k
l
m
Specifications
Maximum floor height:900 mm
250
NA
Sunken type wrap over (manually operated) ramp,
for wheel chair of PwDs, fitted on floor at gate
(preferably at front gate) in front of PwD seat
anchorage.
Width 900 mm
Aluminium alloy with anti-slip coating
> 300 kg
Kneeling arrangement for kneeling on left side severally and combined. Kneeling
up to 60mm
79
Description
Specifications
14.8
a
Bus characteristics
Emergency doors/exits or apertures (numbers)
Dimensions mm
14.9
Door hinges
Bus body
Design type approval
Design type approval- all bus body structures &
structural aggregates be designed to fulfil the
loading, operating & performance parameters using
finite element analysis or any other analytic
technique for:
d
15
15.1
15.2
a
Required
Strength
Stiffness
Structural Stability
Vibration
Safety
Structural performance
Bus structure to meet requirements of:
80
ii
iii
iv
v
vi
b
i
ii
iii
Description
Specifications
Bus characteristics
Body structure strength testeach type of vehicle be subjected to roll over test on
complete vehicle/specified representative section
thereof or to an alternate method approved by the
test agency
Stability
Deflection
Vibrations
Roll over protection
Joint strength- body panel joints meet requirements
of holding the joined panel when subjected to force
of 60% of tensile strength of weakest joined body
panel.
Various loads:
Normal loads (static) = Number of
Passenger*weight of Passenger (68 Kgs.) +
Passenger luggage weight (7 Kgs). (Besides the
vehicle related loads).
Bump loads: # Bump height = As per relevant
BIS/Indian Road Congress guidelines. # Case I:
single wheel on bump/pot hole. # Case II:
diagonally opposite wheels on Bump/Pot hole. #
Case III: both wheels (front & rear) on bump/pot
hole.
Braking loads: 0.6g (applied together). Horizontal =
0.6g load, Vertical = 1g load
81
iv
vi
15.3
a
Description
Specifications
Bus characteristics
Bus body structure evaluation by a & or b
Physical testing or
Finite element method
Required performance values/data (minimum) for
above load conditions:
Strength (factor of safety) (tolerance -10%)
Stiffness (deflection) mm
Vibrations (lowest natural frequency) hertz
Roll over tests with the bus rolling from ground
level instead of a raised platform. Angular velocity
should not exceed 5 degrees/second. All other
procedure as per AIS031
1. Bus tilted to its unstable position
2. Bus allowed falling freely under gravity from this
position.
3. GVW of the bus to be considered
As under
3 i.e. design stress 1/3rdof yield stress
5mm
5Hz
(i) Unstable position should not occur before 35. ( ii) No part of structure intrudes
into residual space.
0.75 ER
4
Material to be decided by the manufacturer OR as per the tender specifications
82
Description
Specifications
Bus characteristics
Under structure:
c
i
ii
iii
Panelling
Roof panelling: interior
Roof panelling: exterior
Side panelling: interior
iv
vi
vii
viii
ix
x
15.4
Roof structure
Engine compartment
15.5
a
b
Insulation
83
Description
Specifications
Bus characteristics
Wire cover
Wearing strip
Foot step edging
Panel beading
Window frame
Roof grab rail brackets
Floor type/Materials etc
Type of floor
Steps on floor
Flat except at wheel arches in the low floor area of bus- seats may be located over
the wheel arches
6%
12 mm thickness phenolic resin bonded densified laminated compressed wooden
floor board (both side plain surface) having density of 1.2 gms/cc conforming to IS
3513 (Part-3): type VI 1989 or latest. The flooring should also be boiling water
resistant as for marine board BIS 710-1976/ latest and fire retardant as per BIS
5509-2000 (IS 15061:2002)
84
e
15.7
Description
Specifications
Bus characteristics
Single piece laminated safety glass, with PVB film IS 2553 (Part-2)-1992/latest.
Front wind screen glass shape may be curved or plain, flat/curved with curved
corners, to match vehicle design and contours etc.
Size:
Side windows:
c
d
e
f
Single piece flat/curved or plain/flat at centre & curved at corners to match vehicle
contours/design. Rear wind screen glass be toughened glass IS: 2553(Part-2)
1992/latest.
Glass thickness:
Minimum window glass/aperture area (main
windows) in cm
Light transmission (%) in case of tinted glasses
Window & other glasses - material specifications,
thickness etc
Safety glass
Rear view mirrors
4.8-5.3mm
14000
As per CMVR
Tinted and toughened as per IS 2553 (Part-2)1992/latest of 4.8-5.3 mm thickness
As per AIS 052/CMVR
As per AIS 052
85
15.8
15.8.1
a
b
c
d
e
Description
Bus characteristics
Seating and gangway etc for ACX buses generally
as per AIS 052
Passenger seatings for ACX type-1 buses
Seat layout in the low floor area
Seat layout in the higher floor area
Seat area/seat space per Passenger (width*depth)
mm as per AIS 052
Seat pitch - minimum: mm as per AIS 052
Minimum backrest height- from floor to top of
seat/headrest
Seat base height- distance from floor to horizontal
front upper surface of seat cushion mm
Torso angle
Seat materials
Specifications
Maximum floor height:900 mm
Ergonomically designed seats with soft cushion head seats rest, spacious gangway
etc.
As per AIS 052
2x2
2x2
450*450
750
1100 mm from floor as per AIS 052
As per AIS 052
Minimum 15 with option of reclining adjustable seats
86
Description
Bus characteristics
Clearance space for seated Passenger facing
partition mm
Seat back/Pad material/thickness:
Type
Specifications
Maximum floor height:900 mm
As per AIS 052
Polyurethane foam IS15061:2002, 50 5 mm
Suitably moulded/fabricated and padded with > 50 mm foam with cloth upholstery
Upholstery
450*450
o
p
q
r
s
t
u
v
w
x
y
z
15.8.2
a
32 - 34
As per AIS 052
Not required
Required
Not suggested except on wheel arches
As per AIS 052
Required
Required if ventilation provisions are inadequate in the event of AC failures
Required
Reclining
Not necessary except diver seat & wheel chair (performance etc. as per AIS 052)
As per AIS 052
Minimum 600 mm
1900 including that in the rear overhang area.
87
15.9
a
b
c
d
Description
Specifications
Bus characteristics
At front axle:
At rear axle:
Other areas
Gangway width (mm) from gates to longitudinal
space between seats (access to service doors)
Gangway width (mm) in longitudinal space
between seats
Gangway width (mm) in longitudinal space
between seats (rear of rear edge of the rear door in
rear engine bus)
Slope of the gangway in type I ACX bus
General
Gangway slope in zone rearward of a transverse
vertical plane situated 1500 mm forward of the
centre line of the rear axle
Drivers work place/cabin/seat etc
Driver work place/cabin provided with more
privacy, safety and easy access to controls and inter
alia equipped with:
Reverse gear camera
Door cameras
Lights control
Fans and/or other means of ventilation & air
circulation in the event of failure of AC
Minimum 600 mm
Minimum 600 mm
Minimum 600 mm
As per AIS 052
As per AIS 052
As per AIS 052
State of art driver cockpit station.
As per ITS specifications
As per ITS specifications
88
e
i
ii
15.10
Description
Bus characteristics
Drivers seat generally as per AIS 023 and duly
equipped with
Three way seat adjustments facility and controls
Air suspension system
Corrosion prevention & painting
Corrosion prevention treatment
Painting
16
Electricals
Electrical Cables
16.1
Specifications
Required
Suitable specification and performance
PU paint panel etch primer, PU primer surface, PU top coat BIS 13213:1991 or
latest/international standard as applicable for exterior painting including interior
wherever required. shadesIS 5-1978 (or latest) class-A2
BIS marked, copper conductors with fire retardant as per IS/ISO:6722:2006 as per
appropriate class. conductor x-sec varying as per circuit requirements, minimum
cross-section 0.5 sq mm. quality marking may also be as per equivalent or better
European, Japanese, US standards
89
Description
Specifications
Bus characteristics
16.2
16.3
Fuse
Heavy-duty type capable of carrying & interrupting total circuit load.1 each near
battery/driver
Pantograph type electrically operated with two wiper arms & blades; wiper motor
heavy-duty steel body with minimum 2-speed operation; wiping system as per
CMVR/BIS 7827 Part-1, 2, 3 (Sec.1 & 2)/latest. As per AIS 011
Wiper motor
Variable speed with time delay relay as per IS011.20-24 cycles/sec, 24 V*150W
minimum.
b
c
d
Wiper arm/blade
Wind screen washing system
Capacity of washing system tank litres minimum
16.4
16.5
16.6
16.7
As per AIS 052. Isolation switch required for each such circuit
As per AIS 052- required for each such circuit
As per AIS 052 - required for all items
10
1 number, 200 mm fan. As per provision of CMVR, matching interiors
As per AIS 052
90
Description
Specifications
Bus characteristics
As per AIS 052 & bulbs tested for photometry as per IS 1606:1996
As per AIS 052 with illumination level of 100 lux & 200 lux
As per AIS 052 with illumination level of 100 lux and 150 lux
As specified separately under ITS specifications
ELR recoil type, 3 point mounting as per CMVR & bus code. Conforming to AIS
005 & AIS 015
Number
Not necessary except diver seat & wheel chair (performance etc. as per AIS 052)
18.3
18.4
Fire extinguisher
18.5
18.6
18.7
Handholds
18.8
Stanchions
Dry chemical powder type GSR 853 (E) dated 19.11.2000 (or latest)/As per AIS
052, 2 kg each, ISI Marked
1 Number, as per provision of CMVR
Colour contrasting and slip resistant of aluminium tubing. 32 mm diameter, 3 mm
thick.
Colour contrasting and slip resistant. 2 to 4 Numbers. Hand holds per bay. Other
details as per AIS 052
Vertically fitted, aluminium tubing with Colour contrasting and slip resistant. 40
mm diameter & 3.15 mm thick. Other details as per AIS 052
91
Description
Specifications
Bus characteristics
18.9
18.10
18.11
18.12
18.13
18.14
18.15
18.16
Warning triangle
Fog lighting
18.17
18.18
18.19
18.20
19
19.1
a
b
c
92
Description
Bus characteristics
Minimum width of windows (clear vision zone)
Cabin luggage carrier (CLC)
Positioning of CLC
Width from side wall (mm)
Height from roof (mm)
Specifications
Maximum floor height:900 mm
As per AIS 052
As per AIS 052
250
200
"ABS (acrylonitrile butadiene styrene) ASTM-BS368/better or similar to that in
Passenger aero planes
ii
iii
19.3
a
b
c
d
e
f
g
h
i
93
20
Description
Bus characteristics
Air conditioning system - operational
conditions/other requirements etc.
Specifications
Maximum floor height:900 mm
20.1
Specifications
20.2
Target results
20.3
Apparatus
20.4
Procedure
20.5
20.6
20.7
21
21.1
21.2
a) For up to 42C of saloon temperature and b) For > 42C of saloon temperature
a) 23+/- 1C (for all temperature ranges)
b) Minimum average air velocity at air vent is 4.5 m/s
Optional
Required
As in saloon
75 Db(A) (to be achieved a maximum noise level of 72 Db(A) from 1st April 2015
onwards)
Vibration levels
Urban Bus Specifications II, Ministry of Urban Development, Government of India
94
Description
Bus characteristics
Vibration levels at driver/Passenger seats
(meter/sec)
Vibration level in gangway (meter/sec)
Specifications
Maximum floor height:900 mm
0.5
1
Nil
0.5-1 Hz, 5-7 Hz and 18-20 Hz
1g
0.1g
15 years or 12,00,000 km
95
Chapter - 07
Specifications for Midi bus of Premium
segment
S. No. Description
Bus characteristics
1
2
3
3.1
3.2
a
Propulsion system
Fuels-options
Engine
Fuel recommended
Engine HP sufficient to provide:
Rated performance at GVW in a stop/start urban
operations
c
d
e
3.3
3.4
96
a
Fuel feed & fuel delivery system status related to:
i
Feed pump pressure
ii
Fuel delivery pressure
iii
Booster pressure and temperature
b
Coolant Status related to:
i
Coolant level
ii
Coolant temperature
iii
Coolant pressure
c
Engine oil status related to:
i
Oil level
ii
Oil temperature
iii
Oil pressure
d
Accelerator pedal position
e
Water in fuel indicator
f
Injector status
g
Engine position timing sensor
h
Engine speed sensor
i
Control and information links
97
ii
SAE J1587 / J1708 Information link
3.6
Engine operational requirements
3.7
Engine location
Rear
Transmission-heavy duty3.8
4
4.1
4.2
4.3
5
6
7
7.1
7.2
7.3
7.4
Automatic with torque convertor and in-built retarder hydrodynamic type. Neutral during stops. Reduced
engine load at stops (NBS)
Not applicable
Hydraulic power steering with height and angle adjustments provision. Adjustable
steering column.
Fully pneumatic complete with ECAS/electronic management and control systems
Air bellows - 2 numbers
Air bellows 2/4 numbers
60 mm entry/exit side severally & collectively
98
b
Controlling floor level
road irregularities
d
Uniform spring rate in all loading conditions
e
Self correction of bellow height to:
i
Help protect driveline angularity related problems
ii
Counter road unevenness
iii
Monitor bellow failures
iv
Provide passenger comfort
Dual circuit full air brakes, with disc type arrangement for front and rear brakes.
Full pneumatic electronically controlled disc brakes with brake blending and
8
Braking System
rollback prevention system. Graduated hand controlled, spring actuated parking
brakes acting on rear wheels.
Anti skid anti brake locking system (ABS) necessary
for urban driving cycle: i) involving high levels of
unexpected braking requirements, ii) calling for
8.1
excessive panic braking particularly in rainy season.
99
b
Brake pad temperature condition
24 volt DC
9
Electrical system
Low maintenance type lead acid batteries for 24 V system- performances as per
9.1
Batteries:
BIS: 14257-1995 (latest). 2*12V batteries of 180 Ah capacity. Maintenance free
batteries preferred
24V
9.2
Self starter
24V- another alternator of similar capacity for AC.
9.3
Alternator
9.4
Electrical wiring & controls- type
As specified separately under ITS specifications
Electronic type duly approved/certified as per AIS: 018/2001 or latest, tamper proof
10
Speed limiting device (optional)
and be adjusted to applicable speed limit
Steel radial tube-less. Size and performance as per CMVR
11
Tyres
On-board fuel storage capacity adequate for bus operation of over 250 km between
Fuel tank
consecutive fillings
12
Fuel tank location
Optional
13
Bus characteristics
13.1 Bus dimensions mm
a
Overall length (over body excluding bumper) in mm
9400
Overall width (sole bar/floor level- extreme points) in
b
2600 (maximum)
mm
Urban Bus Specifications II, Ministry of Urban Development, Government of India
100
a
Door aperture (without flaps) in mm
As per AIS 052
Urban Bus Specifications II, Ministry of Urban Development, Government of India
101
102
Kneeling arrangement for kneeling on left side severally and combined. Kneeling
f
Kneel ramp control
up to 60mm
g
Requirement for passenger with limited mobility
h
Wheel chair anchoring- minimum for one wheel chair
i
Priority seats- minimum 2 seats
j
Stop request- on every pillar
k
Place to keep PwD assists like cane, etc
visual deficiencies
m
14.8
14.9
b
c
d
Door components
Door locks/locking systems/door retention items
Door hinges
103
S. No. Description
Bus characteristics
15
Bus body
15.1 Design type approval
15.2
a
i
ii
iii
iv
v
vi
Required
Strength
Stiffness
Structural Stability
Vibration
Safety
Structural performance
Bus structure to meet requirements of:
Body structure strength testeach type of vehicle be subjected to roll over test on
complete vehicle/specified representative section
thereof or to an alternate method approved by the test
agency
Stability
Deflection
Vibrations
Roll over protection
Safety
104
S. No. Description
Bus characteristics
vii
Various loads:
ii
iii
c
i
ii
d
i
ii
iii
As under
As per AIS 052
As per AIS 052
As under
3 i.e. design stress 1/3rd of yield stress
5mm
5Hz
105
vi
15.3
a
Under structure:
c
i
ii
iii
iv
Panelling
Roof panelling: interior
Roof panelling: exterior
Side panelling: interior
Other side panels:
0.75 ER
4
Material to be decided by the manufacturer OR as per the tender specifications
issues by purchaser. Other requirements as per bus body code. Material should fulfil
strength etc. requirements indicated above
106
107
S. No. Description
Bus characteristics
Steps on floor
15.7
a
Side windows:
Glass thickness:
6%
12 mm thickness phenolic resin bonded densified laminated compressed wooden
floor board (both side plain surface) having density of 1.2 gms/cc conforming to IS
3513 (Part-3): type VI 1989 or latest. The flooring should also be boiling water
resistant as for marine board BIS 710-1976/ latest and fire retardant as per BIS
5509-2000 (IS 15061:2002)
3 mm thick anti-skid type silicon grains ISO 877/76 for colour, IS5509 for fire
retardancy
Single piece windshield, stylish exterior, combination head lamps etc
Single piece laminated safety glass, with PVB film IS 2553 (Part-2)-1992/latest.
Front wind screen glass shape may be curved or plain, flat with curved corners, to
match vehicle design and contours etc.
Standard designs for each variant of buses to be followed. (Refer Annexure 1)
Single piece curved or plain/flat/curved at centre & curved at corners to match
vehicle contours/design. Rear wind screen glass be toughened glass IS 2553(Part2)1992/latest.
Standard designs for each variant of buses to be followed. (Refer Annexure 1)
Large flat/curved to match bus shape and contour, 1-piece design-fixed toughened
glass IS2553 (Part-2)-1992/latest.
4.8-5.3mm
108
109
AIS 023
AIS 023
Minimum 600 mm
110
Minimum 600 mm
Minimum 600 mm
15.9
a
b
c
111
Painting
16
Electricals
16.1
Electrical cables
112
d
Capacity of washing system tank litres minimum
10
16.5 Driver Cabin Fan
1 number, 200 mm fan. As per provision of CMVR, matching interiors
16.6 Lighting - internal & external and illumination
As per AIS 052
16.7 Illumination requirements/performance of:
a
Dash board tell tale lighting/control lighting
As per AIS 052 & bulbs tested for photometry as per IS 1606:1996
Cabin lighting- luminous flux of all lamps for cabin
b
As per AIS 052 with illumination level of 100 lux & 200 lux
lighting
Urban Bus Specifications II, Ministry of Urban Development, Government of India
113
114
115
e
Magazine pouch
f
Adjustable foot rest
At the discretion of purchaser. Bus should be enabled
g
Back rest adjustment knob in case of reclining seats
116
S. No. Description
Bus characteristics
20.5
20.6
20.7
21
Required
As in saloon
21.1
75 Db(A) (to be achieved a maximum noise level of 72 Db(A) from 1st April 2015
onwards)
21.2
a
b
Vibration levels
Vibration levels at driver/Passenger seats m/s
Vibration level in gangway (m/s)
21.3
a
b
c
d
22
Optional
0.5
1
Nil
0.5-1 Hz, 5-7 Hz and 18-20 Hz
1g
0.1g
15 years or 12,00,000 km
117
Chapter - 08
Specifications for Articulated BRT
bus for guidance
b
c
d
e
Description
Bus characteristics
Definition of Floor area
Propulsion system
Fuel-options
Engine
Engine HP sufficient to provide:
Rated performance at GVW in a stop/start urban
operations
Acceleration (meter/sec)
Attain bus speed of 0-30 kmph in seconds
Maximum speed
Grade ability from stop at GVW
1
2
3
3.1
a
3.2
3.3
Engine management
3.4
3.5
3.6
Engine location
Transmission
Automatic with torque convertor. Neutral during
stops
Specifications
Maximum floor height: 900 mm
Floor height shall be uniform inside the vehicle
ICE. electrical, hybrid, fuel cell
Fuel to be compatible with propulsion system & prescribed emission norms
118
Description
Bus characteristics
Automated manual
Operational safety
Specifications
Maximum floor height: 900 mm
5
5.1
5.2
5.3
6
7
7.1
7.2
7.3
7.4
7.5
Steering system
Suspension system
Front
Rear
Rear middle axle - the drive axle
7.6
Kneeling (mm)
7.7
7.8
7.9
a
b
c
d
119
Description
Bus characteristics
Braking system
8.1
8.2
8.3
a
b
c
9
9.1
Batteries
9.2
9.3
9.4
Self starter
Alternator
Electrical wiring & controls -type
10
11
Tyres
Fuel tank
Fuel tank location
Bus characteristics
Bus dimensions in mm
Overall length (over body excluding bumper) in
12
13
13.1
a
Electrical system
Specifications
Maximum floor height: 900 mm
Dual circuit full air brakes, with preferably disc type arrangement for front
and drum at rear brakes. Graduated hand controlled, spring actuated parking
brakes acting on rear wheels (any bus delivered after 1st April, 2015 will
mandatorily have disc brake in front)
As per CMVR
Required
Applicable for bi-articulated
Applicable for bi-articulated
Applicable for bi-articulated
Applicable for bi-articulated
24 volt DC
Low maintenance type lead acid batteries for 24 V system- performances as
per BIS 14257-1995 (latest). 2*12V of commensurate capacity. Maintenance
free batteries preferred.
24V
24V (another alternator of similar capacity for AC buses)
As specified separately under ITS specifications
Electronic type duly approved/certified as per AIS 018/2001 or latest,
tamper proof and be adjusted to applicable speed limit
Steel radial tube-less. Size and performance as per CMVR
Capable to enable bus operation 300 km between consecutive fillings
Optional
120
b
c
d
i
ii
iii
e
f
13.2
13.3
13.4
a
b
c
13.5
a
b
c
13.6
a
Description
Bus characteristics
mm
Specifications
Maximum floor height: 900 mm
2600 (maximum)
3800 (maximum)
6100 (-200 + 400 mm tolerance)
7000 (-100 mm +200 mm as tolerance)
Applicable for bi-articulated
As per CMVR
As per CMVR
As per CMVR
Maximum 900 with tolerance 20
Minimum.190 mm
> 220 mm for parts fixed to bus body & > 170 mm for the parts moving
vertically with axle.
Within the wheelbase not less than 240 mm.
Not less than 8.5
Not less than 9.0
Not less than 4.8
121
Description
Bus characteristics
Turn table
c
d
Dampers
Bellows
Specifications
Maximum floor height: 900 mm
Suitable for vehicles with higher axle loads
Simple and clearly defined connection surfaces
Problem-free fitting to front and rear vehicle segments
Nearly maintenance free
Robust with low sensitivity to dirt and soiling
Easy accessibility to sub systems for maintenance/replacement
Fitted with an electronic control system that detects the driving situation
Suitable mechanism for anti-jack - knife joint required
Controls driving performance and also conducts a system diagnosis for early
detection of any defects.
Interconnecting unit design to prevent separation of tractor & trailer units
even in an accident with another vehicle required
Fitting with an electronic control system that detect the driving situation,
identify faults and warns for a corrective action
Robust design, suitable for puller/pusher type articulated bus; Suitable
mechanism to minimize honing of floor edges/prevent tripping hazard
50 with 2 tolerance
10 with 1 tolerance
An integrated sensor mechanism enabling continuous monitoring of the
defined damper values.
The system to ensure a minimum damping, even on failure of the electronic
components.
2 - stage damping system may be considered as an optional system
The bellows completely enclosing the gangway is closed under the
articulation.
Material for the folding bellows - synthetic rubber coated polyester material
122
14
14.1
a
b
c
d
14.2
Description
Bus characteristics
Specifications
Maximum floor height: 900 mm
made up of three layers of synthetic rubber and two layers of polyester mats.
The material sewn together and the outside seams crimped with an
aluminium reinforcement profile to give the bellows structural stiffness.
An aluminium J shaped extrusion bent to follow the contour of the bus body
with a gap under the articulated joint may be riveted to the bus body end.
The folding bellow collar may be fixed into this J section with a seal and the
bellows be held to the bus body by tensioning the cable.
A typical bus bellows installation would have two bellows that are connected
to a centre hoop located in the centre of the articulation. This centre hoop
manufactured from an aluminium extrusion forms to provide seating for the
collar of the bellows and its seal. This hoop may be steered by a pantograph
steering system that position the centre hoop so that it halves both the
horizontal articulation angle (52 maximum) and the vertical articulation
angle (11 maximum)
Double jack knife on near side (non- driver side) and on off side (driver side)
Electro pneumatically controlled
4
On dashboard, as also Inside & outside of doors
Mandatory
Required
123
Description
Bus characteristics
Door aperture (without flaps) in mm
Clear door width (fully opened) in mm
Door height
Positioning front service gate
Number of gates
Tractor- entry/exit gate; refer B - figure 4 (near
side/non -driver side) location
Door aperture (without flaps) in mm
Clear door width (fully opened) in mm
Door height in mm
Fixed partition between gates - full height
Width of partition mm
d
Location of partition
e
g
14.4
Number of gates
Trailer (near side/non driver side)
Trailer: entry exit gates with doors; refer C - figure
4-ahead of rear axle (near side/non-driver side)
Door aperture (without flaps) in mm
Clear door width (fully opened) in mm
Door height in mm
14.4.1
a
b
c
Specifications
Maximum floor height: 900 mm
800 (minimum)
650 50
1900 (minimum)
Ahead of front axle
1
Door & steps optional - Purchaser/operator to decide
1200 (min)
1000 50
1900 (minimum)
Optional (Purchaser to decide)
400 (maximum)
Vertical centre line of tractor partition or door aperture (when no partition)
maximum 6500 mm and minimum 5600 from the front edge of bus
(purchaser/operator to specify preferred distance as per their BRT facility)
One on each side of the partition
Centre line of partition of tractor or door aperture (when no partition) to
centre line of door aperture of trailer- 6500 mm
2
Option one door & steps optional - purchaser/operator to decide option one
or two or three
800
650 50
1900 (minimum)
124
Description
Bus characteristics
Fixed partition between gates- full height
Width of partition in mm
Location of partition
a
b
c
d
Number of gates
Trailer: entry exit gates with doors; refer C - figure
4-ahead of rear axle (near side/non-driver side)
Door aperture in mm
Clear door width (fully opened) in mm
Door height in mm
Location of partition
No of Gates
Trailer: entry exit gates with doors; Refer C - figure
4-ahead of rear axle (near side/non-driver side)
Door aperture mm
Clear door width (fully opened) in mm
Door height in mm
Location of partition
14.4.2
14.4.3
a
b
c
d
Specifications
Maximum floor height: 900 mm
Optional (Purchaser to decide)
400 mm maximum
Centre line of partition of tractor to centre line of door aperture of trailer6500 mm
One on each side of the partition
Centre line of partition of tractor or door aperture (when no partition) to
centre line of door aperture of trailer- 6500 mm
2
Option two door & steps optional- purchaser/operator to decide option one
or two or three
1500
1300 50 maximum
1900 (minimum)
N/A
Centre line of partition of tractor or door aperture (when no partition) to
centre line of door aperture of trailer- 6500 mm
Centre line of partition of tractor or door aperture (when no partition) to
centre line of door aperture of trailer- 6500 mm
1
Option three door & steps optional - purchaser/operator to decide option one
or two or three
1200 mm
1000 50 (minimum)
1900 (min)
N/A
125
Description
Bus characteristics
Number of gates
Tractor- entry/exit doors; refer E - figure 4- for (off
side/driver side)- station platform at the same level
Door aperture (without flaps) in mm
Clear door width (fully opened) in mm
Door height in mm
Fixed partition between gates- full height
Width of partition in mm
14.5
a
b
c
d
Location of partition
e
g
14.6
14.6.1
a
b
Number of gates
Trailer (off side /driver side)
Trailer- entry exit gates with doors; refer D- figure
4 -ahead of rear axle (off side/driver side)- station
platform at same level
Door aperture (without flaps) in mm
Clear door width (fully opened) in mm
Specifications
Maximum floor height: 900 mm
Centre Line of partition of tractor or door aperture (when no partition) to
centre line of door aperture of trailer- 6500 mm
Centre Line of partition of tractor or door aperture (when no partition) to
centre line of door aperture of trailer- 6500 mm
1
Required
1200
1000 50
1900 (minimum)
Optional (Purchaser to decide)
400 (maximum)
Vertical centre line of partition max 6500 mm and min 5600 from the front
edge of bus (purchaser/operator to specify preferred distance as per their
BRT facility)
One on each side of the partition
Centre line of partition of tractor or door aperture (when no partition) to
centre line of door aperture of trailer- 6500 mm
2
126
Description
Bus characteristics
Door height in mm
Fixed partition between gates - full height
Width of partition in mm
Location of partition
Number of gates
14.6.2
a
b
c
d
e
f
g
14.7
14.8
14.9
14.9.1
Specifications
Maximum floor height: 900 mm
1900 (minimum)
Optional (Purchaser to decide)
400 (maximum)
Centre line of partition of tractor or door aperture (when no partition) to
centre line of door aperture of trailer- 6500 mm
One on each side of the partition
Centre line of partition of tractor or door aperture (when no partition) to
centre line of door aperture of trailer- 6500 mm
2
Option two (purchaser/operator to decide on option one or two)
Door aperture in mm
Clear door width (fully opened) in mm
Door height in mm
Location of partition
1500
1300 50 maximum
1900 (minimum)
N/A
Centre line of partition of tractor or door aperture (when no partition) to
Positioning door aperture centre line
centre line of door aperture of trailer- 6500 mm
Centre line of partition of tractor or door aperture (when no partition) to
Distance between tractor and trailer entry/exit gate
centre line of door aperture of trailer- 6500 mm
Number of gates
1
Applicable for bi-articulated
Applicable for bi-articulated
Applicable for bi-articulated
Applicable for bi-articulated
Urban Bus Specifications II, Ministry of Urban Development, Government of India
127
Description
Bus characteristics
Specifications
Maximum floor height: 900 mm
Applicable for bi-articulated
Applicable for bi-articulated
Applicable for bi-articulated
Applicable for bi-articulated
Applicable for bi-articulated
Applicable for bi-articulated
14.9.2
14.10
14.11
14.12
14.12.1
14.12.2
a
b
14.14
Maximum first step height (mm) from groundunladen & un-kneeled position in buses with:
Stepped type entry (maximum)
Level entry (at station platform height)
Maximum height (mm) of other steps; if required
14.15
14.13
a
b
c
Dimensions in mm
Material
Load carrying capacity
Device to prevent the wheel chair roll off the sides
when the length exceeds 1200 mm
Device to lock wrapped up ramp
i
ii
400
No steps required
250
Suitable design mechanism for 900 mm floor ht considering that floor level
of bus stops are at 400mm
Minimum width 900
Aluminium alloy with anti-slip coating
> 300 kg
Minimum 4 seats
128
Description
Bus characteristics
Stop request
Emergency doors/exits or apertures (Numbers)
Dimensions in mm
Door closing requirements for bus movement
Specifications
Maximum floor height: 900 mm
iii
Door components
iii
iv
15
15.1
Door hinges
Bus body
Design type approval
15.2
15.3
a
Insulation
Roof structure
b
15.4
a
b
c
As per Annexure-3
Material to be decided by the manufacturer OR as per the tender
specifications issues by purchaser. Other requirements as per bus body code.
Material should fulfil strength etc. requirements indicated under Annexure-3
Material to be decided by the manufacturer OR as per the tender
specifications issues by purchaser. Other requirements as per bus body code.
Material should fulfil strength etc. requirements indicated under Annexure-3
Engine compartment
Aluminium extruded sections for:
Rub rail
Decorative moulding
Wire cover
129
Description
Bus characteristics
Wearing strip
Foot step edging
Panel beading
Window frame
Roof grab rail brackets
Floor type/Materials etc
Steps on floor
Maximum floor slope
15.6
Specifications
Maximum floor height: 900 mm
Single piece laminated safety glass, plain, flat/curved with curved corners
with PVB film IS 2553(Part-2)-1992/latest. Standard designs for each variant
of buses to be followed. (Refer Annexure 1)
2200mm width*1500mm height (minimum)*8.50.5mm thickness
Single piece flat/curved toughened glass-plain/flat/curved at centre & curved
at corners IS 2553 (Part-2)1992/latest
1900mm width*950mm height (minimum)*5.50.5mm thickness
130
f
g
h
i
Description
Bus characteristics
Side windows
Glass specifications
Glass thickness:
Window & other glasses- material specs, thickness
etc
Safety glass
Rear view mirrors
Seating and gangway etc
Passenger seatings
Seat layout
Seat area/seat space per Passenger (width*depth)
mm
Seat pitch- minimum (mm)
Bus capacity
Minimum backrest ht-from floor to top of seat/
headrest
Seat base height-distance from floor to horizontal
front upper surface of seat cushion mm.
Seat back rest height (mm )
Torso angle (degrees)
Seat materials
Seat frame structure material where required
Free height over seating position (mm)
Seat base height
Specifications
Maximum floor height: 900 mm
Flat, 2-piece design-top fixed/sliding & bottom sliding toughened glass IS
2553 (Part-2)-1992/latest.
Toughened glass IS2553 (Part-2)-1992/latest
4.8-5.3mm
Toughened as per IS 2553 (Part-2)1992/latest of 4.8-5.3 mm thickness
As per AIS 052/CMVR
As per AIS 052
As per AIS 052
2x2
400*350
As per AIS 052
As per AIS 052
As per AIS 052
As per AIS 052
375
Minimum 12
PPLD/LDPE moulded AIS 023 & AIS 052 for performance
Frame structure of ERW steel tube
More than 900
As per AIS 052
131
l
m
n
o
p
q
r
s
t
u
v
Description
Bus characteristics
Clearance space for seated Passenger facing
partition (mm)
Seat back/Pad material/thickness
Type
Upholstery
Area for standee passengers (sq. mm.):
Number of seats including one for wheel chair
Number of standees
Sitting/standing Ratio
Headrest
Seats side facing location
Seat arm
Magazine pouch
Individual seat row fans
Reading lights
Seat back rest
j
k
x
i
ii
15.7.2
a
Specifications
Maximum floor height: 900 mm
Minimum 350
Polyurethane foam IS15061:2002 (padding is optional)
MDI Moulded IS 5509
Pile Fabric/Jekard 0.7-1mm thickness
As per AIS 052
Same as bus capacity above
Same as bus capacity above
Not required
Not required
Not suggested except on wheel arches
Not required
Not required
Not required
Not required
Fixed
Not necessary except diver seat & wheel chair (performance etc. as per AIS
052)
AIS 023
AIS 023
1900 including that in the rear overhang area.
132
b
c
16
Description
Bus characteristics
At front axle:
At rear axle:
Other areas
Gangway width (mm) from gates to longitudinal
space between seats (access to service doors)
Gangway width (mm) in longitudinal space
between seats
Gangway width (mm) in longitudinal space
between seats (rear of rear edge of the rear door in
RE bus)
Drivers working space
Drivers seat
Corrosion prevention & painting
Corrosion prevention treatment
Internal surfaces of structural members
External surfaces of structural members
After drilling holes/welding
Inter metallic galvanic corrosion prevention
Primer coating
Painting:
Electrical system
Specifications
Maximum floor height: 900 mm
As per AIS 052
As per AIS 052
As per AIS 052
(Ref Figure-1) Minimum 700 mm excluding armrests (armrests are not
required) and including stanchions- will be measured from seat edge to seat
edge.
As above
As above
As per AIS 052
As per AIS 052
Corrosion prevention treatment/painting for structural members/components,
assembled structure, panels etc,
BIS marked, copper conductors with fire retardant as per IS/ISO: 6722:2006
as per appropriate class. Conductor cross-section varying as per circuit
requirements, minimum cross-section 0.5 sq mm. Quality marking may also
be as per equivalent or better European, Japanese, US standards
Urban Bus Specifications II, Ministry of Urban Development, Government of India
133
Description
Bus characteristics
Electrical cables:
Conductor cross section
Safety requirements of electrical
Fuse
Isolation switches for electrical circuits where RMS
value of voltage exceeds 100 volts
Location of cables away from heat sources
Type approval of circuit diagram as per standards
related to electric equipments/wiring
Battery cut - off switch (isolator switch):
16.4
a
b
16.5
16.6
16.7
a
Wiper motor:
Wiper arm/blade:
Driver cabin fan
Lighting - Internal & external and illumination
Illumination requirements/performance of:
Dash board tell tale lighting/control lighting
Cabin lighting - luminous flux of all lamps for
cabin lighting
b
c
17
Specifications
Maximum floor height: 900 mm
Electrically operated with two wiper arms & blades, wiper motor heavy duty
steel body with minimum 2-Speed operation wiping system as per CMVR/
BIS 7827 Part-1, 2, 3 (Sec.1 & 2)/latest. As per AIS 011
Variable speed with time delay relay as per AIS11.
As per AIS 019/AIS011
1 number, 200 mm fan As per provision of CMVR, matching interiors
As per AIS 052
As per AIS 052
As per AIS 052 with illumination level of 100 lux & 200 lux
As per AIS 052 with illumination level of 100 lux and 150 lux
As specified separately under ITS specifications
134
Description
Bus characteristics
Safety related items:
Specifications
Maximum floor height: 900 mm
18.7
Handholds:
18.8
Stanchions:
18.9
18.10
18.11
a
b
c
d
Window guardrails:
In all school buses - minimum numbers.
In all other buses - minimum numbers.
In AC super deluxe buses
Other details:
ELR recoil type, 3 point mounting as per CMVR & AIS 052 conforming to
AIS 005 & 015
Not necessary except diver seat & wheel chair (performance etc. as per AIS
052)
As per AIS 052
1 number, As per provision of CMVR
Colour contrasting and slip resistant of aluminium tubing 32 mm dia, 3 mm
thick. Rest as per AIS 052
Colour contrasting and slip resistant. 2 to 4 Nos. hand holds per bay. Rest as
per AIS 052
Vertically fitted, aluminium tubing with Colour contrasting and slip
resistant. 40 mm diameter & 3.15 mm thick. Rest as per AIS 052. As an
alternative to stanchions mounted on bus floor, stanchions mounted on top of
seat frames (new version seats) be explored (ref figure-2).
Not applicable for BRTS
High visibility bell pushes/pully chord/touch tape shall be fitted at a height
of 1.2 meter on all alternate stanchions mainly for persons with disabilities.
(optional)
Not Applicable
As per AIS 052
As per AIS 052
135
18.13
18.14
18.15
18.16
18.17
18.18
Warning triangle
Fog lighting
18.19
19
19.1
a
b
c
d
19.2
19.3
1
Description
Bus characteristics
First guard rail at a height from window sill mm
The distance between two guard rails mm
Specifications
Maximum floor height: 900 mm
Clear vision includes partition between fixed and sliding glass subject to a maximum width of 100 mm
Urban Bus Specifications II, Ministry of Urban Development, Government of India
136
20
Description
Bus characteristics
Air conditioning system- test procedure for type
approval
20.1
Specifications
20.2
Target results
20.3
Apparatus
20.4
Procedure
20.5
21
21.1
Specifications
Maximum floor height: 900 mm
Required
137
21.2
22
Description
Bus characteristics
Specifications
Maximum floor height: 900 mm
proper ventilation. These devices may be capable of 3
speed adjustment
84 dba (to be achieved a max noise level of 81 dba from 1st April 2015
onwards)
138
Chapter - 09
Specifications for Bi-articulated BRT
bus for guidance
Bus specifications for Bi-articulated BRTS Bus (AC/Non -AC) for Guidance
S. No. Description
Bus characteristics
Bus floor height
1
Propulsion system
2
3
3.1
Specifications
Maximum floor height:900 mm
Floor height shall be uniform inside the vehicle
ICE. electrical, hybrid, fuel cell
Fuel to be compatible with propulsion system & prescribed
emission norms
Fuel-options
Engine
Engine HP sufficient to provide:
b
c
d
e
Acceleration (meter/sec)
Attain bus speed of 0-30 kmph in seconds
Maximum speed
Grade ability from stop at GVW
3.2
Emission norms
3.3
Engine management
3.4
3.5
Engine location
3.6
a
b
Transmission
Automatic with torque convertor. Neutral during stops
Automated manual
139
Bus specifications for Bi-articulated BRTS Bus (AC/Non -AC) for Guidance
S. No. Description
Bus characteristics
4
5
5.1
5.2
5.3
5.4.1
a
b
c
5.4.2
a
Specifications
Maximum floor height:900 mm
Transmission system to be fitted with a mechanism which makes
it possible to engage reverse gear only when vehicle is stationary
(applicable for automatic & automatic manual transmission)
Dry, single plate, power assisted operation
Applicable for articulated
Applicable for articulated
Applicable for articulated
Operational safety
Clutch (where applicable)
c
6
Suspension system
7.1
7.2
7.3
7.4
7.5
Front
Rear axle of tractor
Trailer 1
Trailer 2
140
Bus specifications for Bi-articulated BRTS Bus (AC/Non -AC) for Guidance
S. No. Description
Bus characteristics
7.6
Kneeling (mm)
7.7
7.8
7.9
a
b
c
d
i
ii
iii
iv
8.1
8.2
Braking System
Specifications
Maximum floor height:900 mm
Minimum 60 mm entry/exit side severally & collectively in
mixed traffic on direct routes
Rear axle of tractor, trailer 1 and trailer 2; and Front axle
Hydraulic double acting at all axles
Electronically controlled air suspension or superior system
80mm
80mm
141
Bus specifications for Bi-articulated BRTS Bus (AC/Non -AC) for Guidance
S. No. Description
Bus characteristics
8.3
a
b
c
9
Specifications
Maximum floor height:900 mm
9.1
Batteries
9.2
9.3
9.4
Self starter
Alternator
Electrical wiring & controls- type
10
11
Tyres
12
13
13.1
a
b
c
d
Fuel tank
Fuel tank location
Bus characteristics
Bus dimensions mm
Overall length (over body excluding bumper)
Overall width (sole bar/floor level- extreme points)
Overall height (unladen)-(At extreme point)
Wheel-base
24 volt DC
Low maintenance type lead acid batteries for 24 V systemperformances as per BIS 14257-1995 (latest). 2*12V of
commensurate capacity. Maintenance free batteries preferred.
24V
24V (another alternator of similar capacity for AC buses)
As specified separately under ITS specifications
Electronic type duly approved/certified as per AIS 018/2001 or
latest, tamper proof and be adjusted to applicable speed limit
Steel radial tube-less. Size and performance as per CMVR
Capable to enable bus operation 300 km between consecutive
fillings
Optional
142
Bus specifications for Bi-articulated BRTS Bus (AC/Non -AC) for Guidance
S. No. Description
Bus characteristics
Tractor - between centre line of front axle to centre line of its rear
i
axle
ii
iii
e
f
13.2
13.3
13.4
a
b
c
13.5
a
b
c
13.6
Specifications
Maximum floor height:900 mm
5900 (-100 mm tolerance)
5900 (-100 mm tolerance)
7600 (-100+200 mm as tolerance)
As per CMVR
As per CMVR
As per CMVR
Maximum 900 with tolerance 20
Minimum 190 mm
> 220 mm for parts fixed to bus body & > 170 mm for the parts
moving vertically with axle
Within the wheelbase not less than 240mm
Not less than 8.5
Not less than 9.0
Not less than 4.8
143
Bus specifications for Bi-articulated BRTS Bus (AC/Non -AC) for Guidance
S. No. Description
Bus characteristics
Turn table
c
d
Dampers
Bellows
Specifications
Maximum floor height:900 mm
Problem-free fitting to front and rear vehicle segments
Nearly maintenance free
Robust with low sensitivity to dirt and soiling
Easy accessibility to sub systems for maintenance/replacement
Fitted with an electronic control system that detects the driving
situation
Suitable Mechanism for anti-jack- knife joint required
Controls driving performance and also conducts a system
diagnosis for early detection of any defects.
Interconnecting unit design to prevent separation of tractor &
trailer units even in an accident with another vehicle required
Fitting with an electronic control system that detect the driving
situation, identify faults and warns for a corrective action
Robust design, suitable for puller/pusher type articulated bus;
Suitable mechanism to minimize honing of floor edges/prevent
tripping hazard
50 with 2 tolerance
10 with 1 tolerance
An integrated sensor mechanism enabling continuous monitoring
of the defined damper values.
The system to ensure a minimum damping, even on failure of the
electronic components.
2- stage damping system may be considered as an optional
system
The bellows completely enclosing the gangway is closed under
the articulation.
Material for the folding bellows- synthetic rubber coated
144
Bus specifications for Bi-articulated BRTS Bus (AC/Non -AC) for Guidance
S. No. Description
Bus characteristics
14
14.1
Specifications
Maximum floor height:900 mm
polyester material made up of three layers of synthetic rubber and
two layers of polyester mats. The material sewn together and the
outside seams crimped with an aluminium reinforcement profile
to give the bellows structural stiffness.
An aluminium J shaped extrusion bent to follow the contour of
the bus body with a gap under the articulated joint may be riveted
to the bus body end. The folding bellow collar may be fixed into
this J section with a seal and the bellows be held to the bus body
by tensioning the cable.
A typical bus bellows installation would have two bellows that
are connected to a centre hoop located in the centre of the
articulation. This centre hoop manufactured from an aluminium
extrusion forms to provide seating for the collar of the bellows
and its seal. This hoop may be steered by a pantograph steering
system that position the centre hoop so that it halves both the
horizontal articulation angle (52maximum) and the vertical
articulation angle(11 maximum.)
Type of doors
Operating mechanism
4
On dashboard, as also inside & outside of doors
Mandatory
145
Bus specifications for Bi-articulated BRTS Bus (AC/Non -AC) for Guidance
S. No. Description
Bus characteristics
14.2
a
b
c
d
e
14.3
14.4
14.4.1
14.4.2
14.4.3
14.5
14.6
14.6.1
14.6.2
14.7
a
b
c
d
e
Specifications
Maximum floor height:900 mm
Front service doors; refer A - figure 5- (near side/non-driver side)no station platform; steps required at door
Door aperture (without flaps) in mm
Clear door width (fully opened) in mm
Door height in mm
Positioning front service gate
Number of gates
Required
800 (minimum)
650 50
1900 (minimum)
Ahead of front axle
1
146
Bus specifications for Bi-articulated BRTS Bus (AC/Non -AC) for Guidance
S. No. Description
Bus characteristics
f
Location of partition
Number of gates
14.8
a
b
c
d
14.9
14.9.1
a
b
c
d
e
f
Specifications
Maximum floor height:900 mm
Vertical centre line of partition max 6500 mm and min 5600 from
the front edge of bus (purchaser/operator to specify preferred
distance as per their BRT facility)
One on each side of the partition
Centre line of partition of tractor or door aperture (when no
partition) to centre line of door aperture of trailer 1- 6500 mm
2
Door & steps optional - purchaser/operator to decide
1200
1000 50
1900 (minimum)
1
Centre line of door aperture of trailer 1 to centre line of partition
or door aperture (when no partition) of trailer 2- 6500 mm
Option one door & steps optional - purchaser/operator to decide
option one or two
800
650 50
1900 (minimum)
Optional (Purchaser to decide)
400 (maximum)
Centre line of door aperture of trailer 1 to centre line of partition
147
Bus specifications for Bi-articulated BRTS Bus (AC/Non -AC) for Guidance
S. No. Description
Bus characteristics
g
a
b
c
d
Number of gates
Trailer 2 entry exit gate with doors; refer D- figure 5 ahead of
trailer 2 rear axle (near side/non-driver side)
Door aperture in mm
Clear door width (fully opened) in mm
Door height in mm
Location of partition
a
b
c
d
e
Number of gates
Tractor- front near side doors; refer G -figure 5 - (off side/driver
side) location
Door aperture (without flaps) in mm
Clear door width (fully opened) in mm
Door height in mm
Fixed partition between gates- full height
Width of partition in mm
Location of partition
14.9.2
14.10
Specifications
Maximum floor height:900 mm
or door aperture (when no partition) of trailer 2- 6500 mm
One on each side of the partition
Centre line of door aperture of trailer 1 to centre line of partition
or door aperture (when no partition) of trailer 2- 6500 mm
2
Option two door & steps optional- purchaser/operator to decide
option one or two
1500
1300 50 (maximum)
1900 (minimum)
N/A
Centre Line of door aperture of trailer 1 to Centre Line of door
aperture of trailer 2- 6500 mm
Centre Line of door aperture of trailer 1 to Centre Line of door
aperture of trailer 2- 6500 mm
1
Required
1200
1000 50
1900 (minimum)
Optional (Purchaser to decide)
400 (maximum)
Vertical centre line of partition max 6500 mm and min 5600 from
the front edge of bus (purchaser/operator to specify preferred
148
Bus specifications for Bi-articulated BRTS Bus (AC/Non -AC) for Guidance
S. No. Description
Bus characteristics
g
Number of gates
14.11
a
b
c
d
14.12
14.12.
1
a
b
c
d
e
Location of partition
Specifications
Maximum floor height:900 mm
distance as per their BRT facility)
One on each side of the partition
Centre line of partition of tractor or door aperture (when no
partition) to centre line of door aperture of trailer 1- 6500 mm
2
Required
1200
1000 50
1900 (minimum)
1
Centre line of partition of tractor or door aperture (when no
partition) to centre line of door aperture of trailer 1- 6500 mm
149
Bus specifications for Bi-articulated BRTS Bus (AC/Non -AC) for Guidance
S. No. Description
Bus characteristics
g
Positioning doors with respect to partition.
h
Number of Gates
14.12.2
a
b
c
d
Door aperture in mm
Clear door width (fully opened ) in mm
Door height in mm
Location of partition
a
b
14.14
Number of gates
Maximum first step height (mm) from ground- unladen & unkneeled position in buses with:
Stepped type entry (maximum)
Level entry (at station platform height)
Maximum height (mm) of other steps; if required
14.15
14.13
a
b
Dimensions
Material
Specifications
Maximum floor height:900 mm
One on each side of the partition
Centre line of door aperture of trailer 1 to centre line of partition
or door aperture (when no partition) of trailer 2- 6500 mm
2
Option two door & steps optional - purchaser/operator to decide
1500
1300 50 (maximum)
1900 (minimum)
N/A
Centre Line of door aperture of trailer 1 to Centre Line of door
aperture of trailer 2- 6500 mm
Centre Line of door aperture of trailer 1 to Centre Line of door
aperture of trailer 2- 6500 mm
1
400
No steps required
250
Suitable design mechanism considering that floor level of bus
stops are at 400mm
Minimum width is 900 mm
Aluminium alloy with anti-slip coating
150
Bus specifications for Bi-articulated BRTS Bus (AC/Non -AC) for Guidance
S. No. Description
Bus characteristics
c
Load carrying capacity
Device to prevent the wheel chair roll off the sides when the length
d
exceeds 1200 mm
e
Device to lock wrapped up ramp
f
g
i
ii
iii
h
i
Specifications
Maximum floor height:900 mm
> 300 kg
Minimum 4 seats
ii
Door components
iii
Door hinges
Bus body
Design type approval
Bus structure- materials specifications etc
iv
15
15.1
15.2
As per Annexure-3
Material to be decided by the manufacturer OR as per the tender
151
Bus specifications for Bi-articulated BRTS Bus (AC/Non -AC) for Guidance
S. No. Description
Bus characteristics
15.3
a
b
15.4
a
b
c
d
e
f
g
h
15.5
a
b
c
d
e
f
Specifications
Maximum floor height:900 mm
specifications issues by purchaser. Other requirements as per bus
body code. Material should fulfil strength etc. requirements
indicated under Annexure-3
Insulation
Roof structure
Engine compartment
Aluminium extruded sections for:
Rub rail
Decorative moulding
Wire cover
Wearing Strip
Foot step edging
Panel beading
Window frame
Roof grab rail brackets
Floor type/Materials etc
Type of floor
Type of floor
Steps on floor
Steps on floor
Maximum floor slope
Floor surface material
N/A
Uniform flat floor
N/A
No steps/hump inside bus except where required for entry/exit
6% (As per AIS 052)
12 mm thickness phenolic resin bonded densified laminated
compressed wooden floor board (both side plain surface) having
152
Bus specifications for Bi-articulated BRTS Bus (AC/Non -AC) for Guidance
S. No. Description
Bus characteristics
g
15.6
Specifications
Maximum floor height:900 mm
density of 1.2 gm/cc conforming to IS 3513(part-3): type VI 1989
or latest. The flooring should also be boiling water resistant as for
marine board BIS 710-1976/latest and fire retardant as per BIS
5509-2000 (IS 15061:2002)
3 mm thick anti-skid type silicon grains ISO 877/76 for colour,
IS5509 for fire retardancy
a
Size
b
Side windows
Glass specifications
Glass thickness
f
g
15.7
15.7.1
Safety glass
Rear view mirrors
Seating and gangway etc
Passenger seatings
153
Bus specifications for Bi-articulated BRTS Bus (AC/Non -AC) for Guidance
S. No. Description
Bus characteristics
a
Seat layout
b
Seat area/seat space per Passenger (width*depth) mm
c
Seat pitch- minimum in mm
d
Bus capacity
Minimum back rest height-from floor to top of seat/headrest
e
f
g
h
i
j
k
l
m
n
o
p
q
Specifications
Maximum floor height:900 mm
2x2
400*350
As per AIS 052
As per AIS 052
As per AIS 052
As per AIS 052
375
Minimum 12
PPLD/LDPE moulded AIS 023 & AIS 052 for performance
Frame structure of ERW steel tube
More than 900
As per AIS 052
Minimum 350
Polyurethane foam IS 15061:2002 (padding is optional)
MDI moulded IS 5509
Pile fabric/Jekard 0.7-1 mm thickness
As per AIS 052
Same as bus capacity above
Same as bus capacity above
Not required
Not required
Not suggested except on wheel arches
154
Bus specifications for Bi-articulated BRTS Bus (AC/Non -AC) for Guidance
S. No. Description
Bus characteristics
r
Seat arm
s
Magazine pouch
t
Individual seat row fans
u
Reading lights
v
Seat back rest
w
x
i
ii
15.7.2
Specifications
Maximum floor height:900 mm
Not required
Not required
Not required
Not required
Fixed
Not necessary except diver seat & wheel chair (performance etc.
as per AIS 052)
AIS 023
AIS 023
i
ii
iii
At front axle
At rear axle
Other areas
As above
As above
155
Bus specifications for Bi-articulated BRTS Bus (AC/Non -AC) for Guidance
S. No. Description
Bus characteristics
Drivers seat
15.8
b
c
16
16.1
16.2
16.3
a
b
c
d
e
Specifications
Maximum floor height:900 mm
As per AIS 052
Corrosion prevention treatment/painting for structural
members/components, assembled structure, panels etc,
Electrical system
Electrical cables
Conductor cross section
Safety requirements of electrical
Fuse
Isolation switches for electrical circuits where RMS value of
voltage exceeds 100 volts
Location of cables away from heat sources
Type approval of circuit diagram as per standards related to electric
equipments/wiring
Battery cut- off switch (isolator switch)
156
Bus specifications for Bi-articulated BRTS Bus (AC/Non -AC) for Guidance
S. No. Description
Bus characteristics
16.4
a
b
16.5
16.6
16.7
Wiper motor
Wiper arm/blade
Driver cabin fan
Lighting- internal & external and illumination
Illumination requirements/performance of:
c
17
18
18.1
18.2
18.3
18.4
18.5
Specifications
Maximum floor height:900 mm
Electrically operated with two wiper arms & blades, wiper motor
heavy duty steel body with minimum 2-Speed operation Wiping
system as per CMVR/BIS 7827 Part-1, 2, 3 (Sec.1 & 2)/latest. As
per AIS 011
Variable speed with time delay relay as per AIS11.
As per AIS 019/AIS011
1 no., 200mm fan As per provision of CMVR, matching interiors
As per AIS 052
as per AIS 052 & bulbs tested for Photometry as per IS
1606:1996
As per AIS 052 with illumination level of 100 lux & 200 lux
As per AIS 052 with illumination level of 100 lux and 150
lux
As specified separately under ITS specifications
ELR recoil type, 3 point mounting as per CMVR & AIS 052
conforming to AIS 005 & 015.
Not necessary except diver seat & wheel chair (performance etc.
as per AIS 052)
As per AIS 052
1 Number, As per provision of CMVR
157
Bus specifications for Bi-articulated BRTS Bus (AC/Non -AC) for Guidance
S. No. Description
Bus characteristics
18.6
18.7
18.8
18.9
18.10
18.11
a
b
c
d
i
ii
18.12
18.13
18.14
18.15
18.16
Specifications
Maximum floor height:900 mm
Colour contrasting and slip resistant of aluminium tubing 32 mm
Hand rails minimum length*diameter*height above floor (mm)
dia, 3 mm thick. Rest as per AIS 052
Colour contrasting and slip resistant. 2 to 4 Numbers. Handholds
Handholds
per bay. Rest as per AIS 052
Vertically fitted, aluminium tubing with colour contrasting and
slip resistant. 40 mm dia & 3.15 mm thick. Rest as per AIS 052.
Stanchions
As an alternative to stanchions mounted on bus floor, stanchions
mounted on top of seat frames (new version seats) be explored
(refer figure-2).
Not applicable for BRTS
High visibility bell pushes/pully chord/touch tape shall be fitted
Passenger stop request signal
at a height of 1.2 meter on all alternate stanchions mainly for
persons with disabilities. (optional)
Window guardrails:
In all school buses- minimum numbers
Not applicable
In all other buses- minimum numbers
As per AIS 052
In AC super deluxe buses
Other details:
As per AIS 052
First guard rail at a height from window sill mm
The distance between two guard rails mm
800 mm minimum height extending 100 mm more than centre
Entrance/Exit guard/Step well guard
line of sitting position of the Passenger.
Emergency exit doors, warning devices etc
As per AIS 052/CMVR
Front/rear door, step well lights, door open sign
Incandescent bulb/LED as per AIS 008
Mirrors right/left side exterior/interior
Convex as per AIS 001 & 002. Interior with double curvature
Towing device front/rear
Heavy duty 1.2 times (minimum) the kerb weight of the bus with
Urban Bus Specifications II, Ministry of Urban Development, Government of India
158
Bus specifications for Bi-articulated BRTS Bus (AC/Non -AC) for Guidance
S. No. Description
Bus characteristics
18.17
18.18
18.19
19
19.1
a
b
c
Warning triangle
Fog Lighting
Bumpers- front and rear
Impact strength for bumpers
Miscellaneous items/requirements
Windows
Type of window
Minimum height of window aperture (clear vision)2
Specifications
Maximum floor height:900 mm
o
30 of the longitudinal axis of the bus. As per CMVR & IS 9760 Ring Type
As per AIS 052/CMVR
As per AIS 052/CMVR
Both made of steel or impact resistant polymer or combination of
both meeting requirement of an energy absorbing system
Meet requirement of Para 6.3.1 of AIS 052
d
19.2
19.3
20
20.1
Specifications
20.2
Target results
Clear vision includes partition between fixed and sliding glass subject to a maximum width of 100 mm
Urban Bus Specifications II, Ministry of Urban Development, Government of India
159
Bus specifications for Bi-articulated BRTS Bus (AC/Non -AC) for Guidance
S. No. Description
Bus characteristics
20.3 Apparatus
20.4
20.5
21
Specifications
Maximum floor height:900 mm
Lab condition and heating chamber
1. Soak for 1 hour
2. At 2000 rpm
3.Upto 42C: pull down time 30 minutes (maximum) (for more
than 42C of saloon temperature, pull down time within 40
minutes (maximum))
4. Thermocouple to be placed over place minimum 20 numbers.
at nose level
Procedure
Required
21.1
21.2
Maximum noise levels inside the saloon (irrespective of AC, nonAC/fuel type/engine location)-test procedure as per AIS020
84 dba (to be achieved a max noise level of 81 dba from 1st April
2015 onwards)
22
160
Chapter - 10
Specifications for Intelligent
Transport System (I.T.S.)
Objectives:
1. Harness currently available technologies, with convergence and relevance for the period of the Plan and beyond.
2. Provide a clear and perceptible upgrade over 2008 specifications incorporating the various feed back of the past implementation.
3. Enhance commuter experience and quality/ substance of visual displays
4. Make vehicle more driver friendly
5. Enhance vehicle and customer safety
6. Improve operating efficiency by reducing variable costs such as fuel, brakes and human resource
7. Increased usability ,reliability and life with value for money
8. Standardize, with minimum subjectivity, requirements and responsibilities of various stake holders namely OEMs,
purchasers/operators, equipment suppliers, certifying agencies like ARAI and CIRT
9. Empower purchasers/operators with adequate information and details for tendering
10. Serve as a guideline for purchaser/operator to design ITS based infrastructure at respective control centres and/or depots for
enhancing operating efficiencies
11. Define inputs from the bus for bus shelter sign applications (via control centre)
12. Serve as a guideline for agencies like BIS, ARAI, CIRT and ASRTU
9.0
Electrical system
9.4
9.4.1
Usability/Functionality/Capability
a Control power supply to and monitor status (voltage, current, faults) of all external and internal fixtures like passenger/driver
compartment illumination, fans, buzzer, horn and ITS equipments. Power to ITS equipments will be available even when the engine is
not running. This will be provided by putting the Ignition- ON Switch followed by switch for ITS equipments
Urban Bus Specifications II, Ministry of Urban Development, Government of India
161
b It should have an inbuilt fault identification, diagnostic and recovery system for the above
c
Receive data from various sensors to assist monitoring vehicle safety/performance features such as
i
Door interlock
Architecture-multi 'Node'
ii Current measurement, short circuit detection, open load detection and over Current Protection.
iii Digital high side
iv Digital low side
e
Inputs
Urban Bus Specifications II, Ministry of Urban Development, Government of India
162
(1) Analog
(2) Digital high/low side
(3) for frequency/pulse counting
(4) For signal amplification
f
9.4.3
Each node to be IP54 certified and to comply with test standards under Annex 2
Primary source of data input to 'SCU' for 'VHMD' via CAN 2B(J1939)
17.0
17.1
Architecture
a The architecture defines the overall inter connectivity of the different sub system inside the vehicle, communication within the sub
systems and connectivity to the backend solution for the transmission of the real time vehicle information. It shall consists of following
sub systems
i
163
b The single control unit SCU, together with single bus driver console BDC, form the nucleus of the on- bus vehicle intelligent
transport system (OBITS)
17.2
PIS System
17.2.1 Usability/Functionality/Capability
a All drivers related interfaces (input/output/feedback) for PIS must be provided on SCU & BDC
i
In-built light sensor with continuously variable brightness control to enable the display intensity to change based on ambient light
conditions
d Viewing distance
i
Front, side and rear signs 50 meters minimum, for single line text, in day and night.
ii Inner 15 meters minimum, for single line text in day and night.
e
Display Characteristics
i
Fixed, scrolling and flashing mode (with fixed route number, upto 6 characters, on front, side and rear signs).
It should be possible to display, concurrently, different messages on each of the signs (front, rear, side and inner).
Urban Bus Specifications II, Ministry of Urban Development, Government of India
164
vi It should be able to display special signs like signs for 'PWD enable bus', ladies special.
f
Signs should have ability to retain the last message displayed in the memory of the sign even in the event of power failure and without
the message being reloaded from SCU. Test will be performed by disconnecting the SCU from the sign and power to the sign will be
switched off and on to see if the Last message is retained and displayed.
g Display and voice announcement in English and local languages using Microsoft fonts (or any other as specified in tender) via window
based software package (window 7 or latest at the time of inviting the tenders).
h The system should have a programming capability as under
i
Minimum 75 routes UP and DOWN (150 numbers of destinations) on front, side and rear signs.
ii GPS triggered next stop display on Inner sign with synchronized voice announcement for minimum 75 stops on each route.
iii The inner sign should be able to display and announce upto three languages, one after the other in sequence. For example make
display and announcement in English, then Hindi to be followed by local language for benefit of the passengers. Display and
announcements should be possible "before arrival" of the bus at the bus stop, "on arrival" of the bus at bus stop and "after departure"
of the bus from the bus stop.
iv In event of GPS failure the above functionality should be possible through manual intervention on BDC.
v
Display driver and conductor ID once in between the stops on Inner sign
vi Inner sign should be able to display text and customized graphics and announce upto pre-recorded messages by driver selecting 1~9
on BDC display panel of the controller.
vii Display customized graphics plus synchronized voice announcement location based
viii Functionality of Display 'clock'-GPS based or Default Messages on Inner sign
ix Emergency 'stop' request function- by pressing an emergency switch placed anywhere in the bus the inner sign should display 'stop'
message and buzzer located near the driver makes the sound alerting the driver to stop the bus.
i
165
It should be possible to change/choose/select a 'route' remotely over the air from back office and provide current route information to
back office
It should be possible to transmit adhoc messages (English) from back office to internal sign.
Back office should be able to check, via SCU, the version of firmware loaded on the signs.
j
Sign should be able to store 'diagnostic trouble codes' (DTC),'parameters identifiers (PID) as per Annex 3 and data should be retrievable
through SCU.
For mini and midi buses one sign in front of size minimum 200X900 mm and one inner sign minimum100x800 mm
b Pitch
i
Front- maximum. H 13.4 mm x V14.1 mm (maximum H10.5 mm x V 14.1mm for mini/midi buses)
Amber colored LED, dominant wave length 591~595nm (color matched and bin graded).
166
LED amber dot matrix viewing angle 45 all around, intensity minimum 40 mCd, dominant wave length 590 ~595 nm
Structure
i
Front ,side and rear signs : light weight structure with toughened glass fixed with UV resistant adhesive in front
ii Inner sign: light weight structure with poly glass /acrylic/toughened glass.
iii Electronic devices used to be 'automotive grade' rated for temperature -25C to +85C (so as to meet tests specified in Annx 2) with
conformal coated PCB boards
iv Power to signs shall be supplied through bus multiplex wiring system
17.3
17.3.1 SCU will transmit raw GPS data ,of vehicle locations, in NMEA protocol , to back office control centre at user configurable frequency (
5 seconds or less),via 3G(GSM)/GPRS, for further processing and use ,including that for signs on bus stops ,BRTS and bus terminals.
17.4
17.4.1 Usability/Functionality/Capability
a The Network surveillance system shall consist of
167
High resolution cameras, two numbers to monitor bus interiors (doors, driver zone, ticketing zone etc.) and one reversing surveillance
camera. For midi/mini buses 1 ambient and 1reversing and for articulated buses 3 ambient and 1 reversing camera to be employed.
ii Capability of 48 hour recording of images in CIF mode (no sound) for total of four cameras. The recording will be overwritten if
not down loaded after the memory is fully utilized.
iii Capability to transfer the recordings to control centre/depot through SCU via high speed WLAN network (with back haul), in
compressed format
iv Capability to transfer the recordings using SD-card (if provided-refer 17.4.2 a below), tagged to vehicle ID, which is physically
removed and transferred to a card reader attached to the depot server.SD card will be provided in a lockable compartment.
v
b Recording functionalities
i
SCU should be able to display on BDC one or more cameras at the same time upto maximum 4.
d BDC to display only reversing camera picture when reverse gear is engaged.
Urban Bus Specifications II, Ministry of Urban Development, Government of India
168
17.4.2 Architecture
a Recording functionality could be provided in a separate box (recorder) or alternatively could be in-built into SCU in which case hard
disc will be used instead of SD card for storage. The choice will be of the equipment supplier
b Power supply to recorder will be provided through the bus multiplexing system.
c
Recorder.
ii Through the bus multiplexing system when recording functionality is provided in SCU
17.4.3 Specifications
a Camera specifications
i
Recorder specifications
i
4 Channel minimum
169
17.5.1 SCU will receive vehicle health diagnostic data from multiplexing nodes and PIS signs
a The data from multiplexing nodes, on a single CAN 2B(JI939) bus will include parameters from
i
The data from PIS signs will include parameters specified in Annex 3
17.5.2 SCU should be able to create log files and communicate to control centre at end of the day via WLAN the data related to parameters in
Annex 1.The log files will be overwritten if not down loaded.
17.5.3 SCU should be able to communicate to control centre, in case any of the parameters listed in Annex 1, exceed a predefined value at any
time .Such warning will also pop up real time on BDC screen. The number of such prompts will be five (maximum) at any time.
Urban Bus Specifications II, Ministry of Urban Development, Government of India
170
17.5.4 SCU should be able to display following parameters on BDC for viewing by driver/workshop technician.
a Engine oil pressure, engine coolant temperature, engine speed in RPM, vehicle speed.
b Transmission output shaft speed, transmission input shaft speed, transmission current gear, transmission oil filter restriction switch,
transmission oil life remaining, transmission service indicator, transmission sump oil temperature, transmission oil level high / low,
hydraulic retarder oil temperature
c
d Vehicle performance/safety features such as brake condition ,door Interlock ,Kneeling interlock (wherever specified), gas leakage
detection (wherever specified), fire detection and suppression (wherever specified).The responsibility of providing requisite sensors for
such parameters rests with the OEM.
e
Any other engine, transmission diagnostic data parameters to be pre agreed at the time of tender.
17.5.5 SCU should be able to communicate to control centre, in real time, a pre selected 5 parameters (out of those mentioned above in 17.5.4).
17.6
17.6.1 Specifications
a As per MOUD letter k/14011/28/2009-metro (PT) dated 9th may 2012.
b No compatibility required with SCU and OBITS
17.7
17.7.1 Specifications
a Two numbers, one each at two gates system. Specifications as per as per MOUD letter k/14011/28/2009-metro (PT) dated 9th may 2012.
17.7.2 Architecture
a SCU should be able to provide route, GPS information in XML format over TCP socket to ticketing machine.
Urban Bus Specifications II, Ministry of Urban Development, Government of India
171
b Ticketing machine should be able to connect through Ethernet port to enable it send information via the gateway on SCU. All such
transmission between ticketing machine and depot/CCC has to be 'secured' at the origin. Purchaser/operator shall make necessary
arrangement for identifying ticketing equipment and the protocol to be interfaced.
17.8
17.8.1 Usability/Functionality/Capability
a Integrate and interface all features of
i
Provide two-way voice and data link with control centre to communicate data and information as specified elsewhere in this document.
The link will be based on open public communications network services 3G (GSM) with downward compatibility with 2G
Provide wireless LAN (WiFi) interface for wireless communications between the vehicle and depot network as specified elsewhere in
this document .This interface will not be available to passengers.
g Provide capability to upload firmware/ software and configuration of parameters on SCU via the wireless LAN
h Provide audio interface to the drivers microphone and earpiece or speaker using wired link to SCU (Telephone dial up is not envisaged)
172
BDC ,on a selectable menu will have panic options for communicating pre configured messages to control centre
Capability to store 'diagnostic trouble coded' (DTC)' ,'parameters identifiers (PID) as per Annex 3
Memory : flash: 2 GB minimum, RAM 512 MB minimum (RAM memory includes SCU and BDC)
d Interface : CAN 2.0, RS 485,RS 232, fast Ethernet, USB, digital outputs, digital/Analog inputs, WLAN, audio input output,, amplified
audio output
e
g WLAN
h Combi antenna using RG174 cable. The connectors on Combi antenna will be preferably SMA(M) ST plug type for GPS and FME(F)
jack type 1/4"-36UNS-2B for 3G
i
In built /external two channel amplifier minimum 10 Watts rms each suitable for 4 ~8 Ohm impedance with input for external
microphone
k Power to SCU & BDC will be supplied through bus multiplexing wiring system
173
ii
Full color graphic TFT-640 x 480 dots minimum, capable of showing minimum 20 lines in English.
iii Viewing angle (horizontal) 60/75 (right/left)/ (vertical) 60/75 (up and down)
iv Adjustable back lighting
b Key board :4 keys minimum
17.8.4 Technical specifications: GPS modules
a Rating:22 tracking/66 acquisition minimum
b Tracking sensitivity :-165 dBm typ
c
174
Impedance 50 Ohm
GPS
i
Impedance 50 Ohms
ii VSWR <1.5:1
iii Polarization RHCP
d Waterproof IP-66
e
RG174 cable
Front, side, rear signs should be mounted with a gap with the glass so that the glass on signs and of the bus can be cleaned by swiping
All equipment should be fitted in a way to minimize unintentional damage, shielded from direct engine heat, protected from water splash
and dust.
Others:
i
175
Speakers with protective grill : one each near the doors and others equally distributed across the length of the bus- Total no. 4
vi SCU, recorder, amplifier : secured and ventilated compartment right above the driver
vii BDC: ergonomically placed for driver ease
viii Camera: as specified else where
ix Ticketing machines - pole Mounted: as specified elsewhere
x
Combi antenna: suitable place to define inside the bus (preferably) with direct line of view for 'affixing' the unit.
RS 485
CAN 2B (J1939)
'Camera' to 'Recorder
d 'SCU to 'BDC'
e
Ethernet/DVI/VGA/HDMI/RS232/RS485 as required.
176
IEEE 802.11 Wireless LAN (WiFi) via 'Back haul' at depot plus SD card physical transfer/USB physical transfer
e
g Any protocol provided by ITS supplier will be under a 'NDA' amongst the parties
177
Driver Score Card/Driver rating: Purchasers/Operator(s) are obligated to make use of the information from OBITS to incorporate a
practice of Driver Score Card. A few suggested parameters are
I.
II.
III.
IV.
V.
VI.
VII.
VIII.
IX.
X.
XI.
XII.
178
All external and internal fixtures like passenger/driver compartment illumination and ITS equipment.
2. Vehicle safety and performance features
179
4. Transmission
180
181
182
Analog/digital converter
Coolant temperature sensor
Fault lamp, engine control
Electric shutoff (ELAB)
Needle sensor
Secondary engine speed signal
engine speed sensor
Start-of-injection control
Injection timing solenoid valve
Voltage supply control units
Reference voltage
air temperature sensor
Control-collar travel sensor
Control-collar travel sensor
Test after running test
Control-collar travel sensor
Engine control unit
Misfire recognition
183
Specifications
Nine points, tri temperature/tri voltage- 18V, 27V, 32V,-25C, room temperature,
+85C test. At each test point the system will be powered on and shut down 5 times
as per the suppliers designated procedure and thereafter evaluated for malfunction if
any
Cold
Dry heat
IS 9000 (Part II/Sec 4)-1977 (reaffirmed 2004) at -25C for 2 hours in on condition
IS 9000 (Part III/Sec 5)-1977: PIS Signs, SCU and Nodes at + 80C for 16 hours in
on condition. BDC at + 80C for 2 hours
IS 9000 (Part V/Sec 2)1981 at +25C /+55C, Humidity 95%, 24 hours for 6 cycles in
off condition. Functional test with power in on condition at start of 2nd, 4th and 6th
cycle
Frequency 5~50Hz and return to 5Hz at a linear sweep period of 1
Damp heat
Free fall
184
Sr. No
Specifications
only)
Regulation directive 95-28/EG dated 24-10-1995 horizontal Burning rate tested as
Fire resistant
10
11
The component must fulfil the function- and service life requirements after being
subjected to reversed polarity up to 27 V for 2 minutes.
To ensure service life requirements and functionality. The component shall run for 60
minutes at 38V, without effecting the service life or function.
The Insulation rsistance measured as per ISO 16750-2 with a voltage of 500 V dc
shall not be less than 1Mega ohm.
Insulation resistance
The components shall have an electrical energy reserve that can handle voltage drop
12
during cranking. Component shall not reset during cranking-FSC B. The supply
Cranking voltage
voltage during crank is 18.0 V for 40 ms. The test to be carried out as per ISO 7637
13
14
15
EMC/EMI
185
Sr. No
Specifications
Note: In case of product is e marked and a detailed test report is submitted (which
includes above tests) no fresh verification is necessary
16
17
Operating parameters
AIS -012
Limit towards green: y x-0.120
18
186
Annexure 3: Diagnostic trouble codes (DTC) and Parameter Identifiers (PID) list
Appendix 1 DTC code list of PIS signs
DTC code
Description
Over voltage
Low voltage
Over heat
Description
100
Hardware revision
101
Serial number
102
103
Application SW revision
104
105
187
PID code
Description
106
CPU qualification
107
108
109
110
114
115
116
End customer
117
Order number
118
Bus/vehicle type
119
208
Language
401
402
600
188
PID code
Description
601
602
603
604
605
606
Operating hours
607
Number of resets
189
Description
190
191
Annexure - 1
Windshield Designs
Annexure - 2
Figures
Figure - 01
Urban Bus Specifications II, Ministry of Urban Development, Government of India
Figure - 02
Platform Ht
900
Description
Front
Near Side
Middle
Rear
Option 1
800
1200 (N/A)
1200 (N/A)
Option 2
1200
1500
Off Side
Middle
Width of Door
Option 3
Steps Required Y/N If Y,
then no of Steps (No)
N/A
1200/1200 *
Y (2)
N
D
Width Option 1
1200/1200 *
N
Option 1
800
1200 (N/A)
1200
Option 2
1200
1500 (N/A)
II
Option 3
Steps Required Y/N If Y,
then no of Steps (No)
1200/1200 (N/A)
Y (2)
Y (2)
D
N/A
N/A
1200/1200 *
N
Operation Option
Description
Front
Option 1
Option 2
Option 3
Steps Required Y/N
Off Side Gates
Option 1
Option 2
Steps Required Y/N
Note: * There are two doors with partition as per specification
800
1200
1200/1200 *
1200
1500
800/800 *
Y (2)
N/A
N
E
N/A
BC
1200/1200 * 800/800 *
1500
N
N
D
1200
1500 (N/A)
800/800
(N/A)
Y (2)
Y (2)
N/A
N/A
FG
E
1200/1200 * 800/800 *
1500
N
N
(Guidelines for how to select door location) 25 m BRT Bi- Articulated Bus
Station Door Details
Bus Gates Details
Operation Option
II
Platform Ht
900
Near Side
Trailer
Trailer 2
1
C
D
Description
Front
Tractor
800
1200
1200/1200
1200
800/800
1500
Y (2)
N/A
Tractor
N/A
1200/1200
1200
800/800
1500
N
1200
N/A
1500 (N/A)
800/800 (N/A)
Y (2)
N
N/A
Off Side
Trailer Trailer
1
2
1200/1200
1200
800/800
1500
N
Annexure - 3
Design Type Approval
Description
15
15.1
Bus body
Design type approval
Design type approval- all bus body structures &
structural aggregates be designed to fulfil the
loading, operating & performance parameters using
finite element analysis or any other analytic
technique for:
15.2
a
i
ii
iii
iv
v
vi
Specifications
Required
Strength
Stiffness
Structural Stability
Vibration
Safety
Structural performance
Bus structure to meet requirements of:
Body structure strength testeach type of vehicle be subjected to roll over test on
complete vehicle/specified representative section
thereof or to an alternate method approved by the
test agency
Stability
Deflection
Vibrations
Roll over protection
Joint strength- body panel joints meet requirements
of holding the joined panel when subjected to force
of 60% of tensile strength of weakest joined body
panel.
Description
Various loads:
Normal loads (static) = Number of
Passenger*weight of Passenger (68 Kgs.) +
Passenger luggage weight (7 Kgs). (Besides the
vehicle related loads).
Bump loads: # Bump height = As per relevant
BIS/Indian Road Congress guidelines. # Case I:
single wheel on bump/pot hole. # Case II:
diagonally opposite wheels on Bump/Pot hole. #
Case III: both wheels (front & rear) on bump/pot
hole.
Braking loads: 0.6g (applied together). Horizontal =
0.6g load, Vertical = 1g load
ii
iii
c
i
ii
d
i
ii
iii
iv
Specifications
As under
As per AIS 052
As per AIS 052
As under
3 i.e. design stress 1/3rdof yield stress
5mm
5Hz
(i) Unstable position should not occur before 35. ( ii) No part of structure intrudes
into residual space.
Description
Specifications
position.
3. GVW of the bus to be considered
vi
Buckling factor
0.75 ER
Annexure - 4
Test procedure for evaluation of AC system
performance
1.0
Scope:This test procedure is applicable for testing the Air Conditioning system performance at hot ambient and very hot ambient condition on
intracity urban bus in a climatic hot chamber. This procedure does not cover durability aspects of Air conditioning system.
2.0
Test Conditions:-
2.1
The performance of bus air conditioning system is evaluated in the following operating conditions
2.2
Test shall be carried out in climatic hot chamber, on stationary bus in neutral (gear)
2.3
Test RPM: Average of two corresponding engine RPM correlated to vehicle speed of 40 KMPH for two successive gears recommended
by the manufacturer. Test RPM shall have a tolerance of + 50 RPM
2.4
AC Control Settings:-
2.5
a)
Blower speed
Maximum speed
b)
Temperature control
Maximum cooling
c)
Air intake
Recirculation mode
d)
Mode button
Cooling
2.6
90 minutes.
Test Procedure:-
3.1
The bus under test shall be instrumented for the air conditioning performance evaluation (refer Annexure A for instrumentation inside
the bus).
3.2
After instrumentation is complete, the bus shall be parked inside the climatic hot chamber with the front end facing the wind simulation
fan. Engine and AC system is OFF.
3.3
If bus is equipped with a heating system, ensure the bus heating system is switched off during the trials. If bus is equipped with
automatic temperature control, then ensure cooling mode is selected.
3.4
3.5
The environment / ambient conditions to be set inside the hot chamber shall be as per Para 2.
3.6
Allow the hot chamber to attain temperature of 422C (Test condition 1) / 482C (Test condition 2).
3.7
When above chamber condition is reached doors of the bus shall be kept open. This indicates start of hot soaking of the bus.
3.8
3.9
After hot soaking of 90 minutes the driver and two test engineers shall enter the bus and close the doors.
3.10
Initial temperature at nose level of all passenger seat locations shall be recorded before starting engine and AC system.
3.11
Engine shall be started and AC controls are to be set as described in Para 2.5. AC system is switched ON. This indicates start of the test
3.12
3.13
Nose level temperature at all passenger seat locations shall be recorded at 1 minute intervals for entire test duration (i.e. 30 minutes for
Test condition1 and 40 minutes for test condition 2)
3.14
Air velocity at vents provided above passenger seats shall be measured at the end of the test.
3.15
After the test is complete, the air velocity data recorded and the temperature data recorded shall be presented in a format shown in
Annexure B. Extract average passenger nose level temperature and average vent air velocity.
3.16
Average Passenger Nose Level Temperature (in C) vs. Time (in minutes) graph shall be extracted from the test data.
3.17
From the above graph determine the average passenger nose temperature at 30th minute (Test condition 1) / 40th minute (Test condition
2)
4. 0
Acceptance criteria:
Bus AC system performance shall be considered acceptable if it complies as below:
4.1
Air velocity:The average air velocity measured at vents provided above passenger seats as described in Para 3.14 should be at least 4.5 m/s.
4.2
N13
N15
N17
N19
N2
N4
N6
N8
N10
13
17
21
25
29
33
K Type Thermocouples
Passenger RH
10
14
18
22
26
30
35
N3
N5
N7
N9
N11
N14
N16
23
27
31
36
1040
5
500
DOOR 1
11
15
19
DOOR 2
N18
N20
Passenger LH
Nose Thermocouple
N12
34
N1
12
16
EMERG N21
DOOR
20
24
28
32
Annexure 7
FRONT VIEW
FRONT OF BUS
TOP VIEW
Annexure A
Anexure B
AC Performance Test - Sample Format
Time
(min)
N1
N2
Date:
N3
N4
N5
N6
N7
N15
N16
N17
N18
N19
N20
N21
Avg.
Temp
0.0
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
11.0
12.0
13.0
14.0
15.0
16.0
17.0
18.0
19.0
20.0
21.0
22.0
23.0
24.0
25.0
26.0
27.0
28.0
29.0
30.0
Avg Vel
Air
velocity at
vent (m/s)
th
Annexure - 5
List of participants of Urban Bus Committee
Designation
Chairman
Member
Member
Member
Member
Member
Member
Member
Member
Member
Member
Member
Convenor
Member
Member
Member
Member
Member
Member
Member
Member
Member
Member
Member
Member
Member
Member
Member
Member
Recommendatory