IM201304 ConextCoreXCSeries Installation Manual 990 4613B Rev C PDF

Conext Core XC Series
Grid Tie Photovoltaic Inverter
Planning and Installation Manual
www.schneider-electric.com

Grid Tie Photovoltaic Inverter
Planning and Installation Manual
Copyright 2013 Schneider Electric. All Rights Reserved.

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Document Number: 990-4613B
Revision: Revision C
Date: February 2013
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Information About Your System
As soon as you open your product, record the following information and be sure to keep your proof of purchase.
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About This Manual

Audience
This manual is intended for use by qualified personnel installing a system
involving Schneider Electric Conext Core XC Series Grid Tie Photovoltaic
Inverters.
Qualified personnel have training, knowledge, and experience in:
Installing electrical equipment and PV power systems (up to 1000 V).
Applying all applicable installation codes.
Analyzing and reducing the hazards involved in performing electrical work.
Selecting and using Personal Protective Equipment (PPE).
Configuration, servicing, and maintenance must be performed by authorized

service personnel only. Authorized service personnel meet the requirements for a
qualified installer, plus they have received specific training from the manufacturer
on servicing the Conext Core XC Series.
This manual does not contain information regarding servicing or de-energization
for servicing. Authorized service personnel should refer to the Service Bulletin for
Conext Core XC Series Inverter Lock-Out and Tag-Out Procedures (document
number 993-0438) and the Conext Core XC Series Grid Tie Photovoltaic Inverter
Commissioning and Configuration Manual (document number 990-9283).
Conventions Used
The following conventions are used in this manual.
DANGER
DANGER indicates an imminently hazardous situation, which, if not avoided, will result
in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation, which, if not avoided, can result
in death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation, which, if not avoided, can result
in moderate or minor injury.
NOTICE
NOTICE indicates a potentially hazardous situation, which, if not avoided, can result in
equipment damage.
990-4613B Revision C
iii
Conext Core XC Series Planning and Installation Manual
Abbreviations and Acronyms

AMCA
Air Movement and Control Association International, Inc.
ANSI
American National Standards Institute
BDEW
Bundesverband der Energie- und Wasserwirtschaft

German Association of Energy and Water Industries
CE
European Conformity mark (European Union standards compliance)
CENELEC
European committee for electrotechnical standardization
DIN
Deutsches Institut fr Normung (German national standards organization)
GFDI
Ground fault detection interrupter
HVAC
Heating, ventilation, and air-conditioning
IEC
International Electrotechnical Commission
NFPA
National Fire Protection Association
PE
Protective earth (ground)
PPE
Personal Protective Equipment
PV
Photovoltaic
RMS
Root mean square
SELV
Safety Extra Low Voltage
VAC
Volts (alternating current)
VDC
Volts (direct current)
VDE
Verband der Elektrotechnik, Elektronik und Informationstechnik

German Association for Electrical, Electronic, and Information
Technologies
Related Information
You can find more information about Schneider Electric and its products and
services at www.schneider-electric.com.
iv
Important Safety Instructions

READ AND SAVE THESE INSTRUCTIONS - DO NOT
DISCARD
This manual contains important safety instructions for the Conext Core XC Series
Grid Tie Photovoltaic Inverter (Conext Core XC Series) that must be followed
during installation procedures.
DANGER
HAZARD OF ELECTRIC SHOCK, FIRE, EXPLOSION, AND ARC FLASH
Read all instructions, cautionary markings, and all other appropriate sections of this
manual before installing or maintaining the Conext Core XC Series.
To be installed and serviced only by qualified/authorized personnel equipped with

appropriate personal protective equipment and following safe electrical work
practices.
This inverter is energized from multiple sources: the PV array, the AC grid, and the
external auxiliary AC source (if used). Before opening doorsa or covers:
Consult system diagram to identify all sources.
De-energize, lock out, and tag out all sources following the procedure beginning
on page ix.
Wait at least 15 minutes for internal capacitors to discharge to safe voltages.
Operation of the switches in or on the inverter does not remove all power from this
inverter. Switch terminals remain live unless the PV, AC, and external auxiliary AC
source have been disconnected externally.
Before servicing, test using a meter rated at least 1000 V AC and DC, to ensure all
circuits are de-energized.
For proper circuit isolation, connect a suitably rated isolating transformer between
the output of the inverter and the utility power line connections. The transformer
must be selected and installed in accordance with this manual. The transformer
must be an isolation type having separate primary and secondary windings.
This inverter must be mounted on a non-flammable surface. See Anchoring the

Inverter on page 24 for details.
Failure to follow these instructions will result in death or serious injury.

a. A maintenance feature is available for equipped inverters that will allow the DC cabinet door to
be opened without interrupting inverter operation (opening any other doors will interrupt inverter
operation). Check with your country sales organization to determine whether your inverter is
equipped with this feature.
WARNING
HAZARD OF ELECTRIC SHOCK, EXPLOSION, FIRE, AND ARC FLASH
HAZARD OF EQUIPMENT DAMAGE
Obey the manuals instructions plus all physical, electrical, and environmental
specifications shipped with the inverter.
Failure to follow these instructions can result in death or serious injury

and/or damage to equipment.
WARNING
In all installations, the installer must provide external disconnecting means for the
PV input, AC output, and external auxiliary AC source input wiring.
The overcurrent protection devices within the inverter are intended to provide
adequate protection for inverter circuitry only.
It is the installer's responsibility to determine whether additional external overcurrent

protection is required for the PV input, AC output, and external auxiliary AC source
wiring, in accordance with the applicable installation codes.
Failure to follow these instructions can result in death or serious injury.
WARNING
Do not install or attempt to operate the inverter if it has been dropped or has received
more than cosmetic damage during transport or shipping. If the inverter is damaged, or
suspected to be damaged, contact customer service.
WARNING
LIMITATIONS ON USE
The inverter is not intended for use in connection with life support systems or other
medical equipment or devices. The inverter can only be used in grid-interconnected PV
systems. It is not suitable for any other application areas.
WARNING
HAZARD OF CRUSH INJURY AND EQUIPMENT DAMAGE
Use caution and follow the instructions in this manual for correct lifting, moving, and
mounting of the inverter.
The inverter can easily fall over if it is moved without caution. The inverter must be
securely attached to the mounting surface after positioning.

vi
Safety
WARNING
HAZARD OF ELECTRIC SHOCK, EXPLOSION, AND ARC FLASH
Do not defeat or change the settings of the heaters located inside the inverter as these
heaters are installed to help prevent condensation inside the inverter.

CAUTION
HAZARD OF BURNS
Components become hot during normal operation. Surfaces inside of the inverter may
continue to be hot after the 15 minute duration required to discharge the internal
capacitors. After opening the cabinet doors, follow all posted warnings and use caution
before touching conductive surfaces.
Failure to follow these instructions can result in moderate or minor injury.
CAUTION
HAZARD OF OVERHEATING AND EQUIPMENT DAMAGE
Keep the supply air and exhaust air areas unobstructed.
Follow the installation, ventilation, and clearance instructions.
Failure to follow these instructions can result in moderate or minor injury

and damage to equipment.
NOTICE
Inverter electronics can be destroyed by electrostatic charge. Wear electrostatic
protection gear, and use anti-static tools and procedures when installing the inverter.
Failure to follow these instructions can result in damage to equipment.
vii
Personal Protection
Follow these instructions to help protect yourself while working with the Conext
Core XC Series.
WARNING
Never work alone when installing this inverter. A team of two is required until
external sources are properly de-energized, locked out and tagged out, and
verified de-energized with a meter, according to the procedure beginning on
page ix.
Thoroughly inspect the inverter prior to energizing. Verify that no tools or materials
have inadvertently been left inside the inverter and that all guards and barriers are
properly replaced and secured.

Installation personnel must be equipped with adequately rated, standard
personal protective equipment including the following:
Electrically rated protective gloves
Protective glasses
Fire resistant clothing
Ear protection
Electrically rated protection shoes or boots
Electrical protection hard hat and face shield
Padlocks and tags (for lock out and tag out of disconnects)
Appropriately rated meter for verifying the inverter is de-energized
Check local safety regulations and applicable workplace safety procedures for
additional requirements.
viii
Safety
Installation Lock-out and Tag-out Procedure

Lock out refers to the practice of preventing de-energized circuits from being reenergized by putting locks on the disconnecting devices, holding them open.
Tag out refers to the practice of attaching a tag to the disconnect-device locks
warning others not to operate the disconnect device and containing information
relating to the lock out, such as the person responsible, the reason, and the date
and time. Combined these two practices are called the lock-out and tag-out
(LOTO) procedure.
The installation LOTO procedure can only be used if the inverter is being
energized for the first time, during installation. This procedure cannot be used
once the inverter has been installed and energized for the first time.
If the inverter has been previously energized, additional steps are required to
correctly LOTO the inverter for troubleshooting and service. These steps are
detailed in the Service Bulletin for Conext Core XC Series Inverter Lock-Out and
Tag-Out Procedures (document number 993-0438) and must be performed by
authorized service personnel.
Follow all steps of this procedure to de-energize all sources of supply external to
the inverter. This allows access to all parts of all cabinets, including behind
internal barriers, during installation.
See Figure i and Figure iii for the locations of the parts of the inverter referred to in
the following procedure.
DANGER
MULTIPLE SOURCES WITH HAZARD OF ELECTRIC SHOCK, FIRE,
EXPLOSION, AND ARC FLASH
The Conext Core XC Series inverter is energized from the PV array, the AC grid, and
the external auxiliary AC source (if used). Before installing the inverter:
on page ix.
Test using a meter rated at least 1000 V AC and DC to ensure all circuits are deenergized.
The following procedure only applies to installation of an inverter, not to servicing. If

the inverter is already installed, additional steps are needed to de-energize, LOTO,
and verify internal voltages, and these steps must only be performed by authorized
service personnel.
Additional external disconnecting means for the PV, AC, and external auxiliary AC
source (if used), capable of being locked out and tagged out, must be provided as
part of the installation to help facilitate safe installation and for certain servicing
operations.
ix

Follow these lock-out and tag-out steps:
1. Turn the ENABLE STATE/DISABLE STATE switch to the DISABLE STATE position. See
Figure i.
2. Turn the inverter ON/OFF switch to OFF. See Figure i.
3. Open, lock out, and tag out the AC output (grid) circuit at its external
disconnecting means provided as part of the installation.
4. Open, lock out, and tag out all incoming PV input circuits at the external
5. Open, lock out, and tag out the external auxiliary AC source (if used) at its
external disconnecting means provided as part of the installation.
6. Wearing appropriate PPE and using a voltmeter with minimum ratings of
1000 V AC and DC that has been tested on a known AC voltage source and
a known DC voltage source before use, verify that all external circuits are deenergized by checking for zero voltage at all of the following locations:
a) AC output (grid): Measure the voltage from each phase to ground and
each phase to the other phases at the inverter side of the external
b) PV input: Measure the voltage from DC+ and DC- to ground and from
DC+ to DC- at the inverter side of the external disconnecting means
provided as part of the installation.
c) External auxiliary AC source (if used): Measure the voltage from each
phase to ground and from phase to phase at the inverter side of the
external disconnecting means provided as part of the installation.
7. Open, lock out, and tag out the AC circuit breaker (QF1) on the AC cabinet
door. See Figure i.
8. Open, lock out, and tag out the PV disconnect (QF11) on the DC cabinet
door. See Figure i.
Safety
Front panel
user interface
Power stage cabinet
AC cabinet
DC cabinet
ENABLE STATE/
DISABLE STATE
switch
Inverter ON/OFF
switch
AC circuit breaker
PV disconnect
Figure i Lock-out and tag-out components

9. Open the AC cabinet, and then lock out and tag out the inverter ON/OFF
switch (QF2) (see Figure iii):
a) Lock the metal bracket in place.
b) Tag the lock.
10. Open the DC cabinet, and then lock out and tag out the PV auxiliary circuit
breaker (see Figure ii and Figure iii):
a) Remove the small plastic barrier over the PV auxiliary circuit breaker
(QF12).
b) Open the breaker.
c) Remove the large plastic barrier from over the upper portion of the DC
cabinet.
d) Replace the small plastic barrier over the PV auxiliary circuit breaker.
e) Lock the barrier in place, and then tag it.
xi
Remove these two screws to

access the PV auxiliary circuit
breaker.
Do not remove this screw.

Do not remove the small plastic
barrier over the surge arrestors.
This barrier is only removed
during maintenance to replace
the surge protection devices.
Figure ii Location of DC plastic barriers

When steps 1-10 have been completed:
The external sources are verified de-energized, locked out, and tagged out.
The inverter switches have all been opened, locked out, and tagged out.
This completes the LOTO procedure for the external sources and the inverter for
first-time installation of the inverter.
Note: inverter
shown with
barriers removed
Internal inverter
ON/OFF switch
PV auxiliary
circuit breaker
Figure iii Internal lock-out and tag-out components

xii
Contents
Important Safety Instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - v
Installation Lock-out and Tag-out Procedure - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ix
Introduction
Operator Interface Controls - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12
ENABLE STATE/DISABLE STATE Switch - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -13
Inverter ON/OFF Switch - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -13
Front Panel User Interface - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -15
Local vs. Remote Monitoring- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16
Setting the Communication Method - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -16
AC Circuit Breaker and PV Disconnect Switch - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 18
Planning
Inverter Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22
Site Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -22
Conduit Entry - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -23
Anchoring the Inverter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -24
Grounding the Inverter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -24
Installation at High Elevation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -24
Ventilation Outside a PV Shelter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -25
Exhaust Duct Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -25
Venting Recommendations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -26
PV Array Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 27
Number of PV Panels - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -27
Grounding the Array - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -27
Utility Side Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 28
Transformer Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -28
General Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -28
Medium Voltage Winding Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -29
Low Voltage Winding Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -29
Electrical Diagram - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 210
Installation
Unloading - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 32
Removing the Conext Core XC Series from a Truck - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -33
Removing the Conext Core XC Series from the Pallet - - - - - - - - - - - - - - - - - - - - - - - - - - - - -34
Mounting and Anchoring the Inverter- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 35
Opening Access Doors - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 35
General Wiring Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 36
Conductor Termination - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -36
Grounding - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -39
Specific Wiring Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 310
AC Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -310
xiii

PV Array Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Auxiliary AC Source Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - External AC Auxiliary Power Source - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Internal AC Auxiliary Power Source - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Remote Communication and Control Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Modbus/RS-485 Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Connecting the Remote Communication and Control Devices - - - - - - - - - - - - - - - - - Completing the Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
313
316
317
319
321
322
323
326
Inspection
Visual Inspection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 42
Re-installing AC and DC Barriers - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 43
Arranging for Commissioning and Configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 43
Specifications
System Specifications- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Electrical Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Physical and Environmental Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Regulatory Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Bolt Sizes and Torque Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Dimensions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
A2
A2
A3
A4
A4
A5
B Site Evaluation Checklist
xiv
Figures
Figure i
Figure ii
Figure iii
Figure 1-1
Figure 1-2
Figure 1-3
Figure 1-4
Figure 1-5
Figure 2-1
Figure 2-2
Figure 2-3
Figure 2-4
Figure 2-5
Figure 2-6
Figure 2-7
Figure 3-1
Figure 3-2
Figure 3-3
Figure 3-4
Figure 3-5
Figure 3-6
Figure 3-7
Figure 3-8
Figure 3-9
Figure 3-10
Figure 3-11
Figure 3-12
Figure 3-13
Figure 3-14
Figure 3-15
Figure 3-16
Figure 3-17
Figure 3-18
Figure 3-19
Figure 3-20
Figure 3-21
Figure 3-22
Figure 3-23
Figure 3-24
Figure 3-25
Figure 3-26
Figure A-1
Lock-out and tag-out components - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - xi

Location of DC plastic barriers- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -xii
Internal lock-out and tag-out components - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -xii
Conext Core XC Series main external components - - - - - - - - - - - - - - - - - - - - - - - - - - 12
ENABLE STATE/DISABLE STATE switch and inverter ON/OFF switch - - - - - - - - - - - - - 14
Front panel user interface - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 15
Setting parameter control - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 17
AC circuit breaker and PV disconnect switch - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 19
Cabinet conduit entries, viewed from the top- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 23
Main inverter anchor bolt pattern - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 24
Mounting locations: exhaust routing - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 26
PV shelter airflow with shroud (side venting) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 26
Pulsed inverter operation- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 29
Setup to determine impedance Z - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 210
Conext Core XC Series electrical diagram (sample only) - - - - - - - - - - - - - - - - - - - - - 210
Fork-lifting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 33
Removing bolts without lifting the inverter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 34
Removing bolts by lifting the inverter with a forklift - - - - - - - - - - - - - - - - - - - - - - - - - - - 35
AC terminal lug connections - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 37
DC terminal lug connections - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 38
Single point ground (PE); ground bar - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 39
Removing the external auxiliary AC source barrier- - - - - - - - - - - - - - - - - - - - - - - - - - 310
Removing the main AC barrier - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 310
Removing the AC floor plates- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 311
Removing the metal guard- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 311
AC terminal connections from the external transformer - - - - - - - - - - - - - - - - - - - - - - 312
Location of small DC plastic barriers - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 313
Removing the large plastic barrier - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 314
Removing the DC barrier - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 314
Removing the DC floor plates - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 315
PV array cable routing and terminations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 315
Connecting XT4:1 and XT4:2 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 318
XT2 location in AC cabinet- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 318
Moving the voltage tap wire (original Conext Core XC Series)- - - - - - - - - - - - - - - - - - 319
Moving the voltage tap wire (newer Conext Core XC Series) - - - - - - - - - - - - - - - - - - 319
XT2 terminal block settings for internal auxiliary AC source - - - - - - - - - - - - - - - - - - - 320
Routing the communication cable - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 323
XT14 terminal block - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 324
Connecting the communication cable- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 325
Modbus/RJ-45 pinouts - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 325
XT14 terminal identification - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 326
Conext Core XC Series dimensions (XC680 model shown)- - - - - - - - - - - - - - - - - - - - - A5
xv
xvi
Tables
Table 1-1
Table 3-1
Table 3-2
Table 3-3
Table 3-4
Table 3-5
Table A-1
Table A-2
Table A-3
Table A-4
Communication features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16
Voltage ranges and transformer taps for external auxiliary AC source
(original Conext Core XC Series) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -317
Voltage ranges and transformer taps for external auxiliary AC source
(newer Conext Core XC Series) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -317
XT2:21 cable location for transformer tap
Tap selection for internal auxiliary AC source connection
Tap selection for internal auxiliary AC source connection
(newer Conext Core XC Series) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -320
Electrical specifications- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A2
Physical and environmental specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A3
AC terminal bolt size and torque values - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A4
PV terminal bolt size and torque values - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A4
xvii
xviii
Introduction
Chapter 1 contains information about the features

and functions of the Conext Core XC Series.
11
Operator Interface Controls

Figure 1-1 shows the main external components of the Conext Core XC Series.
Exhaust
Exhaust
Exhaust
Exhaust
Front panel
user interface
Power stage cabinet
AC cabinet
DC cabinet
ENABLE STATE/
DISABLE STATE
switch
Inverter ON/OFF
switch
AC circuit breaker
PV disconnect
Air intake
Air intake
Air intake
Air intake
Figure 1-1 Conext Core XC Series main external components

All Conext Core XC Series cabinet doors must be closed and locked during
normal operation. For specific maintenance operations, some inverters have a
feature that will allow the DC cabinet door to be opened without interrupting
inverter operation (opening any other doors will interrupt inverter operation). This
feature is intended only to allow the DC cabinet door to be opened to read the
display of the isolation monitor, such as a Vigilohm insulation monitoring device,
and must be closed again immediately after reading the display. Check with your
country sales organization to determine whether your inverter is equipped with
this feature.
NOTICE
Close the DC cabinet door as soon as you have read the display of the isolation
monitor.
Avoid longer than necessary operation with the DC cabinet door open.
Failure to follow these instructions can result in damage to equipment,

can compromise the environmental protection of the inverter, and can
void your warranty.
12
Introduction: Operator Interface Controls
ENABLE STATE/DISABLE STATE Switch

The Conext Core XC Series has an ENABLE STATE/DISABLE STATE switch located on
the AC cabinet door beside the front panel user interface, see Figure 1-2 on
page 14.
Under normal conditions, the ENABLE STATE/DISABLE STATE switch is in the ENABLE
STATE position. The main AC circuit breaker and PV disconnect switch will not
close unless the switch is in the ENABLE STATE position. The inverter will not
operate unless the switch is in the ENABLE STATE position.
To change any grid settings, the switch must be turned to the DISABLE STATE
position. Turning the switch to the DISABLE STATE position initiates an immediate
controlled shutdown of the inverter, and it opens both the main AC circuit breaker
and PV disconnect switch within the inverter.
DANGER
Turning the switch to the DISABLE STATE position will not de-energize the inverter; it only
stops power production. Externally disconnect the PV, AC, and external auxiliary AC
source to de-energize the switch terminals.
Inverter ON/OFF Switch

The Conext Core XC Series has an inverter ON/OFF switch located on the AC
cabinet door, see Figure 1-2.
The inverter ON/OFF switch is also the auxiliary power breaker. Under normal
conditions, the inverter ON/OFF switch is in the ON position, providing the auxiliary
power necessary for power production and for maintenance functions such as
viewing and extracting data from the front panel user interface or performing
software updates. The main AC circuit breaker and PV disconnect switch cannot
be closed unless the switch is in the ON position. The inverter will not restart
unless the switch is in the ON position.
To initiate a power cycle, the switch must be turned to the OFF position and then
back to the ON position. Turning the switch to the OFF position initiates an
immediate controlled shutdown of the inverter and opens both the main AC
circuit breaker and PV disconnect switch within the inverter.
DANGER
Turning the switch to the OFF position will not de-energize the inverter; it only stops
power production. Externally disconnect the PV, AC, and external auxiliary AC source
to de-energize the switch terminals.
13
ENABLE STATE/
DISABLE STATE
switch
Inverter ON/OFF
switch
Figure 1-2 ENABLE STATE/DISABLE STATE switch and inverter ON/OFF switch
14
Introduction: Operator Interface Controls
Front Panel User Interface

The Conext Core XC Series has a display and keypad with scroll wheel on the
front panel for local monitoring and configuration (see Figure 1-3 on page 15).
Extensive status information and Offline state or Service state events are
reported to the front panel user interface. Use the scroll wheel to navigate
through menu or value options, and press the center of the scroll wheel to select
the menu or value. The keypad has four F function keys, RUN (remote enable)
and STOP/RESET (remote disable) keys, and an ESC escape key.
See the Conext Core XC Series Grid Tie Photovoltaic Inverter Operation and
Maintenance Manual (document number 990-4612) for additional details on how
to operate the front panel user interface.
Inverter operating mode
Access level
Periodic servicing
reminder
Inverter activity or
state description
Parameter
description
Event ID
PV
LVL2
6341
Active Power Point Tracking
Online
Inverter status
line
Inverter state
Active power
463.5 kW
Parameter value
F1 return to default
parameter display
F2, F3, and F4

function keys
(context-specific)
Disable via
software command
Exit current
menu
Enable via
software command
Unused
Scroll wheel
Figure 1-3 Front panel user interface
15
Local vs. Remote Monitoring

The Conext Core XC Series provides information to users about the systems
current state and recent events, as described in Table 1-1.
Table 1-1 Communication features
Information
Type
Description
Communication Method
System status
The system states are:
Front panel user interface
Disable
Online
Optional remote monitoring

system
Offline
Service
Front panel user interface:

event ID and a brief text
description

system: event ID and an
extensive text description
Front panel user interface:

event ID and a brief text
description

system: event ID and an
extensive text description
Offline state
event
Service state
event
The time and details are stored in

non-volatile memory.
The time and details are stored in

non-volatile memory.
Data logging

system
Setting the Communication Method

The Parameter Control menu on the front panel user interface sets whether the
inverter is controlled locally on the front panel user interface or remotely.
To change the communication method:
1. Ensure you are at the home screen.
2. Press the center of the scroll wheel.
3. Scroll to Language, Time, Interface, and then press the center of the scroll
wheel.
4. Scroll to Parameter Control Station, and then press the center of the scroll
wheel.
5. Scroll to highlight either Panel Control or Modbus, and then press the center
of the scroll wheel to apply the change.
16
Select Panel Control to use the front panel user interface for
communication.
Select Modbus to communicate through an optional remote monitoring

interface.
Introduction: Local vs. Remote Monitoring
Language, Time Interface
Parameter Control Station

Panel Control
Modbus
Figure 1-4 Setting parameter control

6. Press F4 to return to the home screen.
When the parameter control is set to Modbus, you can still access the Parameter
Control Station menu on the front panel interface to change back to panel control.
17
AC Circuit Breaker and PV Disconnect Switch

DANGER
All service and maintenance must be performed by authorized service personnel

only, as defined on page iii, following the instructions in Service Bulletin for Conext
Core XC Series Inverter Lock-Out and Tag-Out Procedures (document number 9930438).

The main AC circuit breaker is located on the AC cabinet door and the PV
disconnect switch is located on the DC cabinet door as shown in Figure 1-5 on
page 19. Additional external AC and PV disconnecting means, capable of
being locked out and tagged out, must be provided as part of the installation to
help facilitate safe installation of the inverter and for certain service operations.
The main AC circuit breaker and PV disconnect switch are each load-break rated
disconnects. During an Offline state or Service state eventor if the inverter is
shut off for any reasonthe AC circuit breaker and PV disconnect switch
automatically open. Each is capable of breaking its full load current.
18
Introduction: AC Circuit Breaker and PV Disconnect Switch
AC cabinet
DC cabinet
PV
disconnect
switch
(QF11)
AC circuit
breaker
(QF1)
AC circuit breaker
PV disconnect switch
Figure 1-5 AC circuit breaker and PV disconnect switch
19
110
Planning
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, ARC FLASH, AND FIRE
Installation of this inverter must only be planned and performed by qualified

personnel in accordance with all applicable installation codes. See page iii for the
definition of qualified personnel.
The Conext Core XC Series must be mounted over a non-flammable surface in

accordance with the instructions in Inverter Requirements below.
21
Inverter Requirements
Site Requirements
The Conext Core XC Series is designed to be installed indoors only.
Establish and maintain the following site conditions to help facilitate safe and
efficient installation, operation, and servicing of the Conext Core XC Series.
Ventilation
The inverter has open sections in the bottom of the AC and DC cabinets and
ventilation openings in the front of all cabinets. Additionally, there are exhaust
openings at the top of all cabinets. Overall pressure drop across combined
intake and exhaust must not exceed 60 Pa.
Flammability
To help reduce the risk of fire, the inverter must be mounted over non-flammable
surfaces below the inverter and extending in front of the inverter for 1 m
(39 in.). That area under and in front of the inverter must also be kept clear of
flammable materials during operation of the inverter. The inverter must be
mounted flush to the mounting surface, without openings around the bottom
perimeter of the inverter. Openings for wire entry must be filled or closed to
maintain a non-flammable barrier under the inverter.
Clearance
Maintain a minimum clearance of 1 m (39 in.) in front of the inverteror more if

required by local codes for service clearancefor air intake, maintenance, and
serviceability. Maintain a minimum of 300 mm (11 in.) clearance above the
inverter. Exhaust ducting must be installed in accordance with these
requirements.
Accessibility
Make sure the site is fork-lift accessible. A customer-supplied fork-lift and

licensed fork-lift operator are required to perform many maintenance tasks.
Cabling
External cabling enters the inverter from the bottom into the wiring compartments
of the AC and DC cabinets. Appropriate conduits and fittings must be used
based on local electrical codes.
IP rating
The inverter has an ingress protection rating of IP20. The installation location
must meet the physical and environmental specifications listed in Table A-2 on
page A3.
Heat load
The heat load of the inverter is approximately 17 kW (58,000 BTU/hour) at full

load. External ventilation or air conditioning must be designed to keep the
ambient air outside of the inverter cabinets to a maximum of 45 C (113 F) to
allow for full-rated inverter output power. Above 45 C (113 F), the inverter will
derate its power output up to 50 C (122 F). Consult with Schneider Electric on
derating charts for power output depending on ambient temperature.
The total cooling air flow required for the inverter is 4000 m/h (3000 m/h from the
power stage cabinet and 500 m/h each from the AC and DC cabinets).
Air intake quality
22
The intake for the inverter is located on the front (see Figure 2-4). The intake
airflow should meet the requirements of the environmental specifications listed in
Table A-2 on page A3. If these conditions cannot be met, filtration must be
implemented external to the intake to ensure contaminants do not enter the
inverter.
Planning: Inverter Requirements
Conduit Entry
Conduit and cable entry is from the bottom of the inverter. Figure 2-1 shows a top
view of the maximum allowable area and location in which electrical conduits can
penetrate the cabinets of the Conext Core XC Series. Conductor size must be
pre-determined when the conduit is installed and must be based on local code
requirements.
DANGER
HAZARD OF ELECTRIC SHOCK
The circuits provided for use with external communications and control equipment
are designed to provide safety isolation from neighboring hazardous circuits within
the inverter. Separate conduit entries must be provided for the communications and
control circuits and the PV circuits and all AC circuits. See Remote Communication
and Control Wiring in the Conext Core XC Series Planning and Installation Manual
for proper maintenance of safety isolation for wiring related to these circuits.
The Conext Core XC Series is not provided with a conduit mounting surface to
interface with the chassis. As such, no bonding to ground is provided for external
metal conduits and this bonding must be provided elsewhere in the installation.
Dimensions in mm
(not to scale)
Figure 2-1 Cabinet conduit entries, viewed from the top
23
Anchoring the Inverter

WARNING
HAZARD OF FIRE
The Conext Core XC Series must be mounted on, and anchored to, a level, nonflammable surface.

The mounting surface upon which the inverter is anchored must be structurally
designed to meet any applicable local codes for weight bearing and seismic
requirements.
Twelve 13 mm holes are provided on the bottom of the cabinets for anchoring to
the mounting surface. Figure 2-2 depicts the layout pattern of the anchoring
holes for the inverter. The mounting surface must either be pre-drilled to accept
masonry anchors or have pre-installed anchoring bolts.
Dimensions in mm
(not to scale)
Figure 2-2 Main inverter anchor bolt pattern
Grounding the Inverter

The safety ground or protective earth connection point for grounding the inverter
is the AC ground bus bar in the AC cabinet and is marked with . That point
must be connected to ground (earth) in the installation in accordance with
applicable installation codes. Ground connection points are also provided in the
DC cabinet for the bonding wires that ground the PV array frames and these
points are also marked with .
Installation at High Elevation

Conext Core XC Series inverters that are installed at elevations greater than
1000 meters may produce slightly less power than inverters that are installed at
lower elevations. Depending on ambient temperature at altitude, the output
power may automatically derate above 1000 m. The installer must derate the PV
and AC voltages above 2000 m. For more information about PV generator
specifications at altitude, see the Application Note: Altitude Derating for Conext
Core XC Series.
24
Planning: Inverter Requirements
Ventilation Outside a PV Shelter

Conext Core XC Series inverters can be installed in a PV shelter designed
typically to house inverters, distribution boxes, transformers, and monitoring
equipment. Schneider Electric sells PV shelters, under the product name PV
Boxes.
The ventilation required when using a PV shelter must meet the following criteria:
Wind, including lateral wind, must not be allowed to stop outgoing air flow
while the inverter is operating.
Predict any way that wind, including lateral wind, may compromise the
venting method used, such as partially closing vents, or closing all of the
vents on one side of the PV shelter. The result of this compromise must not
exceed the allowable overall pressure drop (see Ventilation on page 22)
and must maintain the minimum airflow requirements of the inverter (see
Heat load on page 22).
Wind, including lateral wind, must not be allowed to create a back-flow of air
(carrying humidity, snow, rain, or dust) into the inverter at any time.
You may use a single component, such as an actuated damper, or a combination

of components, such as a duct, shroud, and louvers, to meet the criteria.
Exhaust Duct Requirements

A standard HVAC sheet metal duct can be integrated and sealed to the interior
wall of the PV shelter to make sure exhaust airflow cannot recirculate within the
PV shelter. One 90 bend with a smooth transition is permitted as shown in Figure
2-4 on page 26. The duct must be designed to accommodate the following:
Minimum duct area: 445 x 2250 mm (17.5 x 88.5 in.).
Overall pressure drop across combined intake and exhaust for the PV shelter
must not exceed 60 Pa.
Figure 2-3 shows the mounting locations on top of the inverter to accommodate
an exhaust duct (if one is planned to route the exhaust to the exterior of the PV
shelter). If the inverter exhaust is to be routed to the exterior of a PV shelter,
mount the exhaust duct on top of the inverter in the locations shown in Figure 2-3.
DANGER
HAZARD OF SHOCK AND AMPUTATION
Do not modify the roof panels of the inverter as doing so could expose live and moving
parts. It can also cause contamination inside the inverter and compromise the
functional design.
25

The minimum duct area to prevent airflow
restriction is 445 x 2250 mm (17 x 88 in.).
Figure 2-3 Mounting locations: exhaust routing
Venting Recommendations
You can use any configuration that meets the requirements in Ventilation Outside
a PV Shelter on page 25. One recommended venting configuration is:
Side venting with fixed and gravity louvers and a shroud (see Figure 2-4).
Shroud
Duct
Fixed louvers
Gravity louvers
Intake
airflow
Grey arrows show

exhaust airflow
Figure 2-4 PV shelter airflow with shroud (side venting)
26
Planning: PV Array Requirements
PV Array Requirements
In all installations, the installer must provide disconnecting means for the PV
input. The installer is also responsible for determining any external overcurrent
protection required for these circuits, in accordance with the applicable
installation codes, the currents involved (see Appendix A, Specifications), the
wiring size used, and any other system parameters required by the installation
codes.
Number of PV Panels
To determine the number of photovoltaic panels required for the PV power plant,
use the PV planning tool or sizing tool on the Schneider Electric website
(www.schneider-electric.com).
Grounding the Array

The PV input can be floating, positive grounded, or negative grounded,
depending on the options ordered.
For positive grounded or negative grounded arrays, a factory-installed PV
grounding option provides positive or negative grounding of the array,
depending on the version ordered, and it includes a 10 A ground fault detector/
interrupter (GFDI). This circuit breaker will open the array grounding path to
interrupt ground fault currents exceeding the trip levels of the breaker. At the
same time, it will shut down the inverter, open the AC breaker and PV disconnect,
and report an event with the appropriate event ID to the front panel user interface
and to any optional remote monitoring system.
For floating arrays, an optional factory-installed PV isolation monitoring relay is
available that will monitor the array insulation resistance to ground. If the array
insulation resistance falls below the setpoint, the isolation monitor will shut down
the inverter, open the AC breaker and PV disconnect, and report an event with
the appropriate event ID to the front panel user interface and to any optional
remote monitoring system.
The qualified installer is responsible for determining the type and settings of
ground fault protection that will provide adequate protection for the array and its
wiring and that are acceptable according to applicable local codes and
standards.
27
Utility Side Requirements

In all installations, the installer must provide disconnecting means for the AC
input and external auxiliary AC source input wiring. The installer is also
responsible for determining any external overcurrent protection required for
these circuits, in accordance with the applicable installation codes, the currents
involved (see Appendix A, Specifications), the wiring size used, and any other
system parameters required by the installation codes.
Transformer Requirements
A custom, high-efficiency, line-frequency isolation transformer must be placed
between the inverter and the grid. This transformer is not provided and must be
supplied as a separate component.
NOTICE
EQUIPMENT DAMAGE
You must select a transformer appropriate for the overall system design. Medium
voltage (MV) isolation transformers that are connected to Conext Core XC Series
inverters must meet the technical requirements described in Transformer
Requirements.
If an overvoltage protection is required (for example, a Schneider Electric Cardewtype limiter) refer toTransformer Requirements for sizing information. For simplicity,
do not connect the overvoltage protection device to the neutral; connect it between
any one line (L1, L2, or L3) and ground. Multiple overvoltage protection devices
may be used, but are restricted to one overvoltage protection device per line.
Do not connect any point on the inverter-side winding of the isolation transformer to
ground.
Failure to follow these instructions will result in damage to the inverter.
General Requirements
28
The MV transformer must be capable of handling non-sinusoidal voltages up

to 450 V of ground. These voltages may occur due to pulsed inverter
operation as illustrated in Figure 2-5 on page 29.
The rms (root mean square) value of the voltages in relation to ground is a
maximum of 900 V.
A shield winding is recommended as a dU/dt filter between the low voltage

and high voltage windings.
Impedance Z (%) for the transformer must be 6%, with tolerance limits
between 4.5% and 6.5%.
The MV transformer must manage nominal current loading up to 55 C

ambient (still air).
The configuration of the MV transformer should take into account the local
grid frequency and should meet local and regional standards.
Planning: Utility Side Requirements
The Conext Core XC Series inverter bridge switching frequency is 3.2 kHz.
This graph is provided for informational purposes only. This should not be interpreted
as typical operation. The voltage numbers on the y-axis are for reference only.
Figure 2-5 Pulsed inverter operation
Medium Voltage Winding Requirements
The medium voltage (utility-side) windings of the MV transformer may be

configured Wye or Delta and must match the voltage at the utility
interconnection point.
If the medium voltage windings of the transformer are configured Wye, the
resulting neutral connection of this Wye combination may be connected to
the neutral connection at the utility interconnection point. Connection of this
utility-side neutral does not affect the operation of the inverter.
The medium voltage windings should have a voltage level that matches the
medium-voltage grid in the region.
A tap changer should be installed on the medium voltage side to align the
output voltage with the voltage level of the medium voltage grid.
Low Voltage Winding Requirements
The low voltage (inverter-side) windings of the MV transformer can only be

configured as a Delta or floating Wye.
NOTICE
INVERTER DAMAGE
Do not connect any point on the inverter-side winding of the MV transformer to
ground.
Failure to follow this instruction will result in equipment damage.
One galvanically isolated low voltage three-phase winding combination

should be available for each inverter.
Each low voltage winding must match the rated AC voltage of the inverter.
29
Each low voltage winding must be capable of handling non-sinusoidal

V
voltages with a voltage gradient (dU/dt) of up to 500 ------ of ground.
s
The neutral point (if present) must not be connected or grounded.
Impedance Z (%) between the low voltage windings should be 10%, with
tolerance limits between 7% and 11%.
To determine Z between the low voltage winding, short-circuit one of the

windings and increase the voltage on the other winding until the nominal
current flows, as shown in Figure 2-6. The medium voltage windings should
be idle.
IN
Uk
Figure 2-6 Setup to determine impedance Z
Electrical Diagram
Since installations vary widely, a sample electrical diagram of the Conext Core
XC Series is provided in Figure 2-7. Use this diagram for system planning
purposes only.
Example only. Details such

as external disconnects,
overcurrent protection, and
grounding are not shown.
Figure 2-7 Conext Core XC Series electrical diagram (sample only)
210
Installation
DANGER
The Conext Core XC Series inverter is energized from the PV array, the AC grid, and
the external auxiliary AC source (if used). Before installing the inverter:
on page ix.
Test using a meter rated at least 1000 V AC and DC to ensure all circuits are deenergized.
The lock-out and tag-out procedure beginning on page ix in this manual only
applies to installation of an inverter, not to servicing. If the inverter is already
installed, additional steps are needed to de-energize, lock out, tag out, and verify
internal voltages, and must only be performed by authorized service personnel.
See the Service Bulletin for Conext Core XC Series Inverter Lock-Out and Tag-Out
Procedures (document number 993-0438).
operations.
31
Unloading
DANGER
The Conext Core XC Series weighs approximately 1900 kg (4189 lb), including the
packing crate and pallet. Attempting to lift or move the inverter by other than the
recommended lifting points and methods could cause the inverter to drop
unexpectedly or fall over.
Keep all the doors closed and latched when moving the inverter.
Use appropriately rated lifting equipment.
Failure to follow these instructions will result in death or serious injury

NOTICE
EQUIPMENT DAMAGE
Before proceeding with the installation, determine the location and layout of the
components, conduit penetration locations, conductor and conduit sizing, and method
for anchoring the inverter. Make sure adequate space is provided for clearance for
ventilation and serviceability. If necessary, review Chapter 2, Planning before
proceeding.
Failure to follow these instructions will result in damage to the inverter.
32
Installation: Unloading
Removing the Conext Core XC Series from a Truck

To load or unload the inverter from a truck, a fork-lift must be used to lift the
inverter, inside the packing crate, from either the left or right end.
You will either need to use a fork-lift with extra long prongs, or you will need to
add extensions to your existing fork-lift. The total length of the prongs needed to
lift the inverter from the end is 2580 mm (101.6 in.). If you use extensions, the
fork-lift prongs must be a minimum of 66% of the total length of the prongs plus
the extension, as shown in Figure 3-1. Both the prongs and the extensions must
be rated for the full weight of the inverter.
Total length 100% (minimum 2580 mm/101.6 in.)

Maximum extension
length 33%
Extension sleeve
Minimum prong
length 66%
Fork-lift prongs
Figure 3-1 Fork-lifting
33
Removing the Conext Core XC Series from the Pallet

To remove the Conext Core XC Series from the pallet:
1. Do a visual check for any damage to the wooden shipping crate.
2. Disassemble the shipping crate and remove the shrink-wrap from the
inverter. Leave the plastic covers over the ventilation grills at the front of the
inverter.
3. Remove the 12 bolts on the bottom of the pallet attaching it to the inverter in
one of the two following ways:
Reach under the pallet and locate the 12 bolts. These bolts attach from
the bottom so use a torque, open-ended, or box wrench with a very short
head to remove them, as shown in Figure 3-2).
Figure 3-2 Removing bolts without lifting the inverter

Or
Using an appropriately rated forklift, lift the inverter a maximum of 2 ft

(610 mm) and remove the 12 bolts with a standard torque wrench.
Return the inverter and pallet to the floor after removing the bolts.
DANGER
Do not lift the inverter more than 2 ft (610 mm) with the forklift.
Do not put any part of your body underneath the raised pallet, including your
hands.
Failure to follow these instructions will result in death or serious injury

34
Installation: Mounting and Anchoring the Inverter
Figure 3-3 Removing bolts by lifting the inverter with a forklift
Mounting and Anchoring the Inverter

For general information about mounting and anchoring requirements, see
Anchoring the Inverter on page 24.
To mount and anchor the Conext Core XC Series:
1. Drill the floor or pad to accept masonry anchors unless it has pre-installed
anchoring bolts that will fit the 13 mm mounting holes. See Figure 2-2 on
page 24.
2. After removing the bolts connecting the Conext Core XC Series to the
wooden pallet, connect an appropriately rated crane to the lifting bars
installed on the top of the inverter.
3. Lift the Conext Core XC Series into place.
4. Secure the cabinet feet to the floor with the appropriate anchoring hardware.
5. Use a level to check that the inverter is both horizontally and vertically
aligned and plumb.
6. Remove the lifting bars once the inverter is secured in its final mounting
location.
Opening Access Doors

The AC and DC cabinet doors are opened with the key supplied with the inverter.
Pull the handle towards you to unlatch the door.
The power stage cabinet has additional latches at the top and bottom inside the
left door.
35
General Wiring Requirements

All wiring methods and materials must be in accordance with applicable
electrical installation codes. Examples include the US National Electrical Code
ANSI/NFPA 70, IEC 60364, CENELEC HD 384, and DIN VDE 0100.
NOTICE
EQUIPMENT DAMAGE
When connecting external AC wires to the Conext Core XC Series, positive phasing
sequence must be maintained throughout the installation process.
Failure to follow these instruction can result in damage to equipment.
Conductor Termination
The Conext Core XC Series has terminals and bus bars for making all wiring
connections required for inverter installation. All terminals used for making AC
and DC connections require the use of conductors with an insulation rating of
75 C (or higher). If conductors rated higher than 75 C are used, base the wire
size on the requirements for 75 C wire to help prevent excessive heating of the
bus bars, terminals, and connected devices.
AC Wiring
The AC output phase wiring connects to the AC terminals identified as XT1 (L1,
L2, and L3) in the AC cabinet. These terminals require the use of a crimp-on type
ring terminal or compression-type lug. Keep the cables close together as much
as possible and make sure that all cables pass through the same conduit fittings
and the same access point in the floor of the inverter. This allows any inductive
currents to cancel.
Each terminal has five bolts per pole and accommodates a maximum of one
cable per bolt. For the location of these terminals and wiring instruction see
Figure 3-11 on page 312. For bolt sizes torque values, see Table A-3 on
page A4. For the dimensions of the terminal lug connections, see Figure 3-4.
36
Installation: General Wiring Requirements
Figure 3-4 AC terminal lug connections

Auxiliary AC wiring
The auxiliary AC input wiring connects to the terminals identified as XT4 (1 and 2)
in the AC cabinet. These terminals require a crimp-on ferrule properly sized for
the wire and accommodate one wire per terminal. For the location of these
terminals, see Figure 3-17 on page 318. For bolt sizes and torque values, see
Table A-3 on page A4.
37

DC Wiring
The PV input wiring connects to the PV terminals identified as PV+ and PV- in the
DC cabinet. These terminals require the use of a crimp-on type ring terminal or
compression-type lug. Keep the cables close together as much as possible and
make sure that all cables pass through the same conduit fittings and the same
access point in the floor of the inverter. This allows any inductive currents to
cancel.
Each terminal has seven bolts per pole and a maximum of one cable per bolt. For
the location of these terminals, see Figure 3-16 on page 315. For bolt sizes and
torque values, see Table A-4 on page A4. For the dimensions of the terminal lug
connections, see Figure 3-5.
Figure 3-5 DC terminal lug connections
38
Installation: General Wiring Requirements
Grounding
The connection point for the AC grounding conductor (also known as PE) is a
copper grounding bar with several M10 bolts located at the bottom right side of
the AC cabinet and marked with . The ground conductor size depends on the
rating or setting of the overcurrent protection provided for the circuit. Refer to
local applicable electrical installation codes for grounding requirements for your
system. The ground wire for the external auxiliary AC source can also be
terminated at this ground bar. Grounding terminals for PV array frames are
provided in the DC cabinet.
Figure 3-6 Single point ground (PE); ground bar
39
Specific Wiring Requirements

This section provides information for connecting the AC, PV, and ground
conductors. Table A-3 and Table A-4 on page A4 show the specifications for the
provided wiring terminals.
AC Wiring
To help protect personnel, barriers are installed over the AC and DC electrical
wiring compartments inside the Conext Core XC Series. To perform the initial
installation you must remove these barriers.
To remove the AC barriers:
1. Open the AC cabinet door.
2. Remove and save the five screws holding the external auxiliary AC source
barrier in place, as indicated in Figure 3-7.
3. Pull the external auxiliary AC source barrier out; do not bend the metal.
Figure 3-7 Removing the external auxiliary AC source barrier

4. Remove and save the five screws holding the main AC barrier in place, as
indicated in Figure 3-8.
5. Pull the barrier out; do not bend the metal.
6. Do not remove any other barriers.
Figure 3-8 Removing the main AC barrier
310
Installation: Specific Wiring Requirements

To prepare the floor of the inverter for cable routing:
Remove and save the four plates from the floor of the AC cabinet (see Figure
3-9). You must re-install the plates after routing the cables.
Figure 3-9 Removing the AC floor plates

To connect the AC output (grid) to the AC cabinet:
1. Perform the following steps to remove the triangle-shaped metal guard on
the right hand side of the AC cabinet wall to access L1, L2, and L3 (see
Figure 3-10):
a) Remove and save the two retaining screws at the front of the guard.
b) Angle the guard to the left, and then pull it out to disengage the tab at the
back.
Tab
Retaining
screws
Figure 3-10 Removing the metal guard

2. Route the AC power conductors L1, L2, and L3 and ground cable(s) through
the slit in the foam over the access point in the floor of the inverter.
3. Connect the AC power conductors at the L1 (A phase), L2 (B phase), and L3
(C phase) terminals using M12 hardware. Cables to these terminals must use
a crimp-on type ring terminal or compression-type lug. See Figure 3-11 on
page 312 for the location of these terminals.
4. Install appropriately sized retention clips on the rail below the terminals to
hold the three AC power conductors in place.
311

5. Connect the AC output ground conductor to the ground bar (PE). Use M10
hardware to make terminations for the ground conductors within the AC
cabinet at the ground bar. Cables to these terminals must use a crimp-on
type ring terminal or compression-type lug. See Figure 3-11 for the location
of these terminals.
L3 Phase terminal
L2 Phase terminal
Ground bar
(PE)
L1 Phase terminal
Figure 3-11 AC terminal connections from the external transformer

6. Re-install the four plates on the floor of the AC cabinet (shown in
Figure 3-9 on page 311).
7. Re-install the triangle-shaped guard by hooking the tab at the back of the
guard into place, and then sliding the front end in and re-installing the two
retaining screws.
8. If you plan to install an external auxiliary AC source, follow the procedure
starting on page 316 now, and then return to step 9 in this procedure.
9. Do not re-install the AC barriers (page 43) until all other installation steps
and the visual inspection on page 42 have been completed.
312
PV Array Wiring
To help protect personnel, the DC cabinet is provided with four barriers:
A large plastic barrier over the entire upper half of the cabinet.
A large steel mesh barrier over the entire lower half of the cabinet.
A small plastic barrier over the PV auxiliary circuit breaker.
A small plastic barrier over the PV surge protection devices.
These barriers overlap and must be removed in a specific order, as described in

the procedure below.
To remove the DC barriers:
1. Open the DC cabinet door. You will see two plastic barriers (shown in Figure
3-12): one small barrier over the surge protection devices and on top of that
and to the left, one larger barrier with a label over the PV auxiliary circuit
breaker.
2. Remove and save the two screws holding the plastic PV auxiliary circuit
breaker barrier in place, as indicated in Figure 3-12.
Remove and save these two

screws to access the PV
auxiliary circuit breaker.
Do not remove this screw.

Do not remove the small plastic
barrier over the surge
arrestors. This barrier must
only be removed during
maintenance to replace the
surge protection devices.
Figure 3-12 Location of small DC plastic barriers

3. Remove and save the seven screws holding the large plastic barrier in the
upper half of the cabinet, as indicated in Figure 3-13 on page 314.
4. Pull the barrier out; do not bend the plastic.
313
Figure 3-13 Removing the large plastic barrier

5. Remove and save the ten screws holding the steel mesh barrier in the lower
half of the DC cabinet, as indicated in Figure 3-14.
6. Pull the barrier out; do not bend the metal.
Figure 3-14 Removing the DC barrier

To prepare the floor of the inverter for cable routing:
314
Remove and save the four plates from the floor of the DC cabinet (see Figure
3-15). You must re-install them after routing the cables.
Figure 3-15 Removing the DC floor plates

To make the connections from the PV array/combiner to DC cabinet:
1. Route the PV+ and PV- power conductors and the PV array frame ground
conductor(s) through the slit in the foam in the access point in the floor of the
inverter.
2. Terminate the PV power conductors at the PV+ and PV- terminals in the DC
cabinet using M12 hardware (see Figure 3-16). Polarity must be observed or
the inverter will fail to qualify the PV array voltage and will not generate output
power. Conductors must be provided with crimp-on ring terminals or
compression-type lugs. Torque the M12 bolts per Table A-4 on page A4.
3. Connect the ground conductor(s) from the PV array frames to the ground bar
(PE) (see Figure 3-16). Make terminations for the ground conductor(s) within
the DC cabinet at the ground bar with M10 hardware.
4. Re-install the four plates in the floor of the DC cabinet (shown in Figure 3-15).
5. Do not re-install the DC barriers (page 43) until all other installation steps
Ground
bar (PE)
PV-
PV+
Figure 3-16 PV array cable routing and terminations
315
Auxiliary AC Source Wiring

Power for the ventilation fans and heaters is provided by an internal auxiliary AC
supply transformer (TC1). The source of supply to that transformer can be
configured to be one of the following sources:
An external auxiliary AC source (a separate source of supply provided at the

installation site).
The inverter AC output circuit.
The transformer has multiple taps that can be selected to allow for different AC
supply voltage ranges.
Two different transformer configurations exist for the auxiliary supply transformer
(TC1). Original Conext Core XC Series inverters use auxiliary voltages of 208,
230, 315, or 400 VAC rms phase-to-phase. Newer Conext Core XC Series
inverters use auxiliary voltages of 208, 230, 300, 350, or 380 VAC rms phase-tophase.
NOTICE
COMPONENT DAMAGE
For original Conext Core XC Series inverters, auxiliary power can only be supplied
from the inverter AC output if the AC output voltage will always be in one of the
following ranges:
284 346 VAC phase-to-phase
For newer Conext Core XC Series inverters, auxiliary power can only be supplied
from the inverter AC output if the AC output voltage will always be in one of the
following ranges:
Auxiliary AC supply transformer (TC1) taps must be set correctly according to the
information in Table 3-1 or Table 3-2.

As shipped, the inverter is configured for auxiliary supply from the external AC
auxiliary source and for a voltage of 230 VAC. If a 230 VAC auxiliary supply will
be connected to the external AC auxiliary source input terminals (XT4), no further
changes to the auxiliary AC source wiring or to the auxiliary AC supply
transformer are needed. Proceed to To connect an external auxiliary AC source
to terminal XT4 in the AC cabinet: on page 318.
Changes to the configuration of the auxiliary supply wiring and transformer tap
selection will be required if either of the following is true:
316
The external AC auxiliary source is being used, but the voltage is not
230 VAC.
The auxiliary AC will be supplied from the inverter output.
External AC Auxiliary Power Source

The external auxiliary AC source must be a nominal voltage that is compatible
with the transformer configuration. If the source provided is 230 VAC, no change
is needed. If the source provided is 208, 315, or 400 VAC (original configuration)
or 208, 300, 350, or 380 VAC (newer configuration), then the tap selection for the
auxiliary supply transformer (TC1) must be changed, according to Table 3-1 or
Table 3-2. Instructions for changing taps are on page 318.
WARNING
HAZARD OF FIRE
External over-current protection must be installed for the AC auxiliary input circuit of the
inverter.

The selection of external over-current protection for the AC auxiliary input circuit
of the Conext Core XC Series inverters must be coordinated with both the internal
inverter circuitry and your local electrical installation code(s). You must use an
external over-current protection device with a maximum thermal trip current of
16A plus a suitable magnetic trip curve. The recommended magnetic trip curve
is Type D, but there are many different trip curves available which vary between
manufacturers. You may need to test a variety of over-current protection devices
with your specific circuit to prevent nuisance tripping.
For original Conext Core XC Series inverters using external auxiliary voltages of
208, 230, 315, or 400 VAC rms phase-to-phase, refer to Table 3-1.
Table 3-1 Voltage ranges and transformer taps for external auxiliary AC source
(original Conext Core XC Series)
External auxiliary AC source
voltage (VAC rms phase to phase)
Auxiliary AC supply transformer

(TC1) primary tap
208 ( 10%)
208
230 ( 10%)
230 (as shipped)
315 ( 10%)
315
400 ( 10%)
400
For newer Conext Core XC Series inverters using external auxiliary voltages of
208, 230, 300, 350, or 380 VAC rms phase-to-phase, refer to Table 3-2.
Table 3-2 Voltage ranges and transformer taps for external auxiliary AC source
(newer Conext Core XC Series)
External auxiliary AC source

voltage (VAC rms phase to phase)
Auxiliary AC supply transformer

(TC1) primary tap
208 ( 10%)
208
230 ( 10%)
230 (as shipped)
300 ( 10%)
300
350 ( 10%)
350
380 ( 10%)
380
317

To connect an external auxiliary AC source to terminal XT4 in the AC cabinet:
1. Route the external auxiliary AC source conductors and their ground wire
through the access point in the floor of the inverter to the AC cabinet.
2. Route the external auxiliary AC source ground conductor to one of the
terminals on the ground bar in the AC cabinet.
3. Connect one external auxiliary AC source conductor to XT4:1 and the other
one to XT4:2.
XT4:1 and XT4:2

connections
Cable tie location

for auxiliary AC
source voltage
conductors
Figure 3-17 Connecting XT4:1 and XT4:2

To select the correct voltage tap for the control voltage transformer (TC1):
The voltage taps are set at the XT2 terminal block.
XT2
Figure 3-18 XT2 location in AC cabinet

1. If changing from the factory default 230 VAC tap, move the auxiliary power
cable from its factory location in terminal to the new terminal.
2. For original Conext Core XC Series inverters using external auxiliary voltages
of 208, 230, 315, or 400 VAC rms phase-to-phase, refer to Table 3-3 and
Figure 3-19.
For newer Conext Core XC Series inverters using external auxiliary voltages
of 208, 230, 300, 350, or 380 VAC rms phase-to-phase, refer to the voltage
marking on the terminal block and Figure 3-20.
318

Table 3-3 XT2:21 cable location for transformer tap
Cable XT2 location
Transformer (TC1) tap
XT2:20
400 V
XT2:21
315 V
XT2:22
230 V (as shipped)
XT2:23
208 V
Move cable marked
XT2:21 as needed to
select voltage
Insert a screwdriver into
the hole beneath the old
location to open the clip
and release the wire.
the hole beneath the new
location to open the clip.
Remove the screwdriver to
close the clip and grip the
wire.
Figure 3-19 Moving the voltage tap wire (original Conext Core XC Series)
Move the auxiliary power

cable as needed to select
voltage.
wire.
Figure 3-20 Moving the voltage tap wire (newer Conext Core XC Series)
Internal AC Auxiliary Power Source

For original Conext Core XC Series inverters, the auxiliary power supply can be
taken from the AC output if the AC output will remain within one of the following
ranges under all conditions:

319

For newer Conext Core XC Series inverters, the auxiliary power supply can be
taken from the AC output if the AC output will remain within one of the following
ranges under all conditions:
If one of these conditions cannot be met, then the auxiliary power must be
supplied from an external auxiliary AC source as described on page 316.
To configure the inverter for internal auxiliary power supplied from the AC
output:
1. Change the factory configuration by moving the conductors connected to
terminals XT2:39 and XT2:40 (external supply) over to terminals XT2:45 and
XT2:46 (internal supply). See Figure 3-21 for the location of these terminals.
Internal auxiliary supply
setting (XT2:45 and XT2:46)

wire.
Figure 3-21 XT2 terminal block settings for internal auxiliary AC source
2. Using the procedure To select the correct voltage tap for the control voltage
transformer (TC1): on page 318, adjust the tap selection on XT2 for the
auxiliary supply transformer (TC1) according to Table 3-4 (original Conext
Core XC Series inverters) or Table 3-5 (newer Conext Core XC Series
inverters).
Table 3-4 Tap selection for internal auxiliary AC source connection
AC output voltage (VAC rms phase-to-phase)a
TC1 primary tap on XT2
284 to 346
315
360 to 440
400
a. Minimum to maximum absolute range.
Table 3-5 Tap selection for internal auxiliary AC source connection

(newer Conext Core XC Series)
AC output voltage (VAC rms phase-to-phase)a
TC1 primary tap on XT2
300 ( 10%)
300
350 ( 10%)
350
380 ( 10%)
380
a. Minimum to maximum absolute range.
320
Remote Communication and Control Wiring

In the Conext Core XC Series, the Modbus/RS485 circuits are to be connected
only to external Modbus/RS485 circuits that are Safety Extra-Low Voltage (SELV).
SELV is a common designation that refers to a circuit in which the voltages within
the circuit and from the circuit to ground have values that are not a shock hazard,
under both normal and single fault conditions. This is achieved by the design of
the circuits, and by maintaining protective separation (fault-tolerant insulation
and isolation) between the SELV circuits and all hazardous voltage circuits, both
within the inverter and in the installation.
DANGER
Connect only to Safety Extra Low Voltage (SELV) circuits.
The circuits provided for use with external communications and control equipment
are designed to provide isolation from neighboring hazardous circuits within the
inverter. The communications and control circuits within the Conext Core XC Series
are floating from ground and are classified as SELV. They must be connected only
to other SELV circuits in a manner which maintains all the circuits within SELV limits
and prevents ground loops. Separate conduit entries must be provided for the
communications and control circuits and the PV circuits and all AC circuits.
Physical and electrical separation of the communications and control circuits from
non-SELV electrical circuits must be maintained both within the inverter and external
to the inverters.

In the Conext Core XC Series, the SELV circuits and their intended connections
are:
The Modbus/RS485 circuits on connectors S43 and S44, which must be

connected only to external Modbus/RS485 circuits that are SELV.
The external ENABLE/DISABLE switch circuit on terminals 5 and 6 of terminal

block XT14, which must be connected only to a switch that has dry contacts
(with no external voltage applied to them) and has protective separation to
hazardous voltage circuits.
The circuits for external control of active and reactive power, which must be
connected only to 4-20 mA loop circuits that are SELV.
Make sure the communication and control cables enter the cabinet away from
the PV and AC wiring and are routed and mechanically secured away from the
PV and AC wiring throughout the length of the communications and control
wiring. Maintain no less than 50 mm (2 in.) separation at all points and use the
provided cable channels.
321
Modbus/RS-485 Wiring
Isolation and Surge
Protection
The recommended best practice is the use of fiber optic isolation, installed as
close to the inverter as possible. This provides full isolation, removing the risk of
damaging electrical surges coupling to the inverter, and, therefore, negating the
need for additional surge protection.
NOTICE
Installations involving non-fiber optic cables exceeding 10 m (32 ft 9 inches) outside
of a PV Box or building structure to the communication ports of the inverter must be
able to withstand a 1.0 kV surge from line to ground. The recommended methods to
meet this requirement are listed below in order of best practices:
Galvanic isolation installed within 10 m (32 ft 9 inches) of the inverter such as,
Schneider Electric gateway devices TSXETG100 or EGX300.
No galvanic isolation surge protection devices that provide a minimum protection

rating of 1.0 kV from line to earth are also acceptable but should be selected in
accordance with the Schneider Electric Application Note: Modbus/RS485 Wiring for
Conext Core XC inverters (document number: 990-4864).

Daisy-chaining
The RS-485 bus is a multi-drop bus implemented as a daisy chain. The Conext
Core XC Series provides two RJ-45 connectors to the same modbus ports to
facilitate daisy chaining. Either port can be connected to the upstream or
downstream device and a standard Ethernet (straight-through) patch cable may
be used to connect the devices.
Note: Ethernet cross-over cables must not be used.
Shielding and
Grounding
322
The RJ-45 cable must use a shielded cable with the Modbus master end (not the
inverter end) connected to protective ground. On the inverter end, the male
connector must be shielded.
Connecting the Remote Communication and Control Devices

To route and connect the remote communication and control devices:
DANGER
Do not attempt to use this procedure to install communications wiring on an inverter

that has already been energized or in operation.
If the inverter has been previously energized, different lock-out and tag-out
procedure steps are needed and the installation must be performed by authorized
service personnel. See the Service Bulletin for Conext Core XC Series Inverter LockOut and Tag-Out Procedures (document number 993-0438).
1. Route the communication and control cables along the following path (see Figure 322):
a) Through the slit in the foam at the access point on the floor of the inverter.
b) Through the cable channels on the left wall of the DC cabinet.
c) Up the left side of the back wall of the DC cabinet.
2. Use cable ties to hold the cables in place to prevent contact from other field wiring
and factory bus bars.
Figure 3-22 Routing the communication cable

3. Connect the remote control cables to the following locations:
Cable Type
Connection Point
Active power control
XT14, terminals 1 and 2
Reactive power control
External enable/disable
If using a metallic cable that routes from XT14 to a location outside the PV shelter,
ensure that the cable passes through an isolation device before exiting the box.
323
CAUTION
RISK OF POWER SURGES
Ensure that metallic conductors routed from XT14 to a location outside the PV shelter
have proper isolation.
Copper and other metallic conductors that are used to carry communication signals
between the Conext Core XC Series inverter and devices outside the PV shelter may
conduct power surges (from lightning or ground differentials between nodes) into the
inverter.
Failure to follow these instructions can result in moderate or minor injury

and damage to equipment.
XT14
Leave this
jumper if you
are not going to
install an
external ENABLE/
DISABLE switch
Figure 3-23 XT14 terminal block

4. Connect the remote communication cable to either RJ-45 port (S43 or S44 on
the communications (CMX) board (see Figure 3-24 and Figure 3-25.
If using a metallic cable that routes from the CMX board to a location outside
the PV shelter, ensure that the cable passes through a surge protection
device before exiting the box.
5. If you are connecting other inverters in a Modbus chain:
a) Make sure SW2 is in the OFF (left) position, so that the Modbus
communication is not terminated in this inverter.
b) Connect a second RS-485/Modbus communication cable to the unused
RJ-45 port (either S43 or S44).
c) Connect the other end of the RJ-45 communication cable to the next
inverter in the chain.
6. If you are not connecting other inverters in a chain, or if this is the last inverter
in the chain, make sure switch SW2 is in the ON (right) position, so that the
Modbus communication is terminated in this inverter.
7. If using the 4 20 mA loop circuits for external control of active and/or
reactive power, connect the cables to terminal block XT14, terminals 1 and 2
(active power), and/or 3 and 4 (reactive power), with the direction of current
as indicated in Figure 3-26.
324

8. Do not use the ports labelled CAN IN or CAN OUT. Make sure switch SW1 is set
to ON (right).
SW1
SW2
Service use only
RS-485/Modbus
Do not use
Figure 3-24 Connecting the communication cable
Figure 3-25 Modbus/RJ-45 pinouts

325

To install an external ENABLE/DISABLE switch:
WARNING
Do not apply external power to the external ENABLE/DISABLE switch.

Note: Use a switch rated for small signals. A switch rated for power circuits
cannot function reliably over long term use.
1. Remove the jumper between XT14:5 and XT14:6. See Figure 3-26.
Figure 3-26 XT14 terminal identification

2. Connect the external ENABLE/DISABLE switch wiring to XT14:5 and XT14:6 in
place of the jumper.
Completing the Installation

To complete the installation:
1. Follow the inspection steps in Chapter 4.
2. Do not re-install the AC and DC barriers (page 43 and page 43) until all
other installation steps and the visual inspection on page 42 have been
completed.
326
Inspection
DANGER
/
To be installed and serviced only by qualified personnel equipped with appropriate

personal protective equipment and following safe electrical work practices.
This inverter is energized from multiple sources: the PV array, the AC grid, and the
external auxiliary AC source (if used). Before opening doorsa or covers:
on page ix.
Wait at least 15 minutes for internal capacitors to discharge to safe voltages.
Before servicing, test using a meter rated at least 1000 V AC and DC, to ensure all
circuits are de-energized.
operations.

a. A maintenance feature is available for equipped inverters that will allow the DC cabinet door to
be opened without interrupting inverter operation (opening any other doors will interrupt inverter
operation). Check with your country sales organization to determine whether your inverter is
equipped with this feature.
41
Visual Inspection
These procedures help verify correct installation and proper wiring of the Conext
Core XC Series. Prior to performing the following inspection steps on the Conext
Core XC Series, review all safety requirements and procedures outlined in this
manual and on any cautionary markings on the components within the system.
To inspect the installation:
1. Visually inspect all the mechanical connections. This includes both electrical
conduit fittings as well as cabinet anchoring and seismic bracing, if required.
2. Visually inspect the electrical connections and verify proper tightness of all
terminations.
3. Visually inspect the utility interconnection transformer connections. Verify that
the inverter-side winding of the transformer is not connected to ground at any
point.
NOTICE
EQUIPMENT DAMAGE
Do not connect any point on the inverter-side winding of the isolation transformer to
ground.
Failure to follow these instruction will result in damage to the inverter.

4. Visually inspect terminal block XT2 for correct tapping for both internal or
external auxiliary AC power supply and for system voltage (see Auxiliary AC
Source Wiring on page 316).
5. Perform corrective actions, if required.
42
Inspection: Re-installing AC and DC Barriers
Re-installing AC and DC Barriers

WARNING
All barriers must be properly replaced before energizing any circuits.
Do not energize the inverter if any barriers are missing or damaged.

To re-install the AC barriers:
1. Slide the main AC barrier back into place, and then secure it with the five
saved screws. For illustrations, see AC Wiring on page 310.
2. Slide the external auxiliary AC source barrier back into place, and then
secure it with the five saved screws. For illustrations, see AC Wiring on
page 310.
To re-install the DC barrier:
1. Slide the bottom DC barrier back into place, and then secure it with the ten
saved screws. For illustrations, see PV Array Wiring on page 313.
2. Slide the large plastic barrier back into place, and then secure it with the
seven saved screws. For illustrations, see PV Array Wiring on page 313.
DANGER
Leave the PV auxiliary circuit breaker in the OFF position to maintain the locked-out and
tagged-out status of the inverter.

3. Slide the small plastic barrier covering the PV auxiliary circuit breaker back
into place, and then secure it with the two saved screws. For illustrations, see
PV Array Wiring on page 313.
Arranging for Commissioning and Configuration

The Conext Core XC Series inverter is locked via password (showing event code
2804 on the front panel user interface) until it is unlocked by an authorized
service person performing the commissioning of the inverter.
To arrange for commissioning and configuration:
1. Complete the Pre-Commissioning Checklist in Appendix B. This checklist
provides Schneider Electric with details of the Conext Core XC Series
installation and the site conditions. You may either complete the checklist
manually or ask your local Schneider Electric entity to provide a digital copy.
2. Contact your local Schneider Electric entity to submit the checklist and book
an appointment for authorized service personnel to perform the initial power
on, commissioning, and configuration of the Conext Core XC Series.
43
44
Specifications
Appendix A provides electrical, environmental and

mechanical specifications for the Conext Core XC
Series.
WARNING
Unsafe conditions and damage to the inverter can result if the instructions and
electrical, physical, and environmental installation specifications in this manual are not
obeyed.

A1
System Specifications
The specifications for a Conext Core XC Series are provided. The Conext Core
XC Series has only been designed for use with photovoltaic power systems that
operate within the following specifications.
Electrical Specifications
Table A-1 Electrical specifications
Specification
XC540
XC630
XC680
Number of output phases
Nominal phase-to-phase AC voltage (VAC)
300 Vrms
350 Vrms
380 Vrms
Overvoltage category (AC Mains)
III
III
III
Maximum AC output current
1040 Arms
1040 Arms
1040 Arms
Nominal AC frequency (f)
50 Hz; configurable for 60 Hz
Reactive power range (Q)
325 kVAr
375 kVAr
400 kVAr
Phase angle range
37 degrees
37 degrees
37 degrees
Power factor range
1 to 0.8 (leading and lagging)
AC output current distortion
< 3% THD (total harmonic distortion) at rated power
Output power (S)
540 kVA
630 kVA
680 kVA
Suggested PV array peak power
621 kW
725 kW
782 kW
Maximum open circuit PV voltage
1000 VDC
1000 VDC
1000 VDC
Maximum PV operating current
1280 A
1280 A
1280 A
Maximum array short circuit current at STC

(standard test conditions)
1600 A
1600 A
1600 A
Maximum array short circuit current under

any condition
2000 A
2000 A
2000 A
MPP (maximum power point) range
440a to 800 V
510a to 800 V
550a to 800 V
PV operating voltage range
440a to 850 V
510a to 850 V
550a to 850 V
External auxiliary AC source voltage
External auxiliary supply power required

Euro efficiency without transformer
Original models: 208/230/315/400 Vrms

Newer models: 208/230/300/350/380 Vrms
2000 VA
2000 VA
2000 VA
>98.0 % (per IEC-EN61683-2000)
a.Valid for power factor = 1 (Q = 0). Low limit of MPP range is dynamically adjustable based on nominal phase-to-phase
AC voltage based on V_Mppt_min = 15V+ 2 x (VAC[V])2 + 4,021 x f[Hz] x Q[kVAr]
A2
Specifications: System Specifications
Physical and Environmental Specifications

Table A-2 shows the physical and environmental specifications for the Conext
Core XC Series inverter.
Table A-2 Physical and environmental specifications
Specification
Dimensions
2400 mm W x 2085 mm H x 660 mm D (see Figure A-1)

94 in. W x 82 in. H x 26 in. D
Net weight
1590 kg (3505 lbs)
Gross shipping weight (approximate)
1900 kg (4189 lbs)
Allowable ambient temperature and humidity

rangesa
Operating: Class 3K3:

-10 C to 45 C maximum (14 F to 113 F)b
Maximum 95% relative humidity, non-condensing
Transport: Class 2K2:
-25 C to 55 C maximum (-13 F to 131 F)
Storage:
Class 1K2:
-25 C to 55 C maximum (-13 F to 131 F)
Special climatic conditions
Operating:
Transport:
Storage:
Class 3Z1a
Class 2Z1a
Class 1Z1a
Biological conditions
Operating:
Transport:
Storage:
Class 3B1a
Class 2B1a
Class 1B1a
Chemically active substances
Operating:
Transport:
Storage:
Class 3C1a
Class 2C1a
Class 1C1a
Mechanically active substances
Operating:
Transport:
Storage:
Class 3S1a
Class 2S1a
Class 1S1a
Mechanical conditions
Operating:
Transport:
Storage:
Class 3M1a
Class 2M1a
Class 1M1a
Altitude
1000m with no deratingsc
Storage air pressure
700 to 1060 mbar
Ingress protection class
IP20
Cooling air flow power stage cabinet
3000 m/h
Cooling air flow AC/DC cabinet
500 m/h each cabinet
Total cooling air flow
4000 m/h
Clearance (ventilation and serviceability)
Top: 300 mm (11 in.)

Front: 1 m (39 in.) plus local safety standards for door clearance
a.Environmental range ratings correlate approximately to Classes shown, as defined by EN60721 standard series.
b.Above 45 C (113 F), the inverter will derate its power output up to 50 C (122 F).
c.Depending on ambient temperature at altitude, the output power may automatically derate above 1000 m.
The installer must derate the PV and AC voltages above 2000 m.
See Application Note: Altitude Derating for Conext Core XC Series.
A3
Regulatory Specifications
Regulatory specifications for the Conext Core XC Series are:
CE marked for the Low Voltage Directive per EN50178 and EN 60529-1.
CE marked for the EMC Directive per EN61000-6-4 (emissions) and

EN61000-6-2 (immunity).
For interconnect and country-specific regulatory compliance information, go

to www.schneider-electric.com or speak with your country sales
representative.
Bolt Sizes and Torque Requirements

Table A-3 provides acceptable bolt sizes and torque values for AC terminal
connections.
Table A-3 AC terminal bolt size and torque values
# of Terminals
Max #
Conductors
per Terminal
Bolt
(Hardware) Size
Torque
Requirements
Grounding (PE)
M12
60 to 70 Nm
(44 to 51.5 lb ft)
AC output/grid (XT1)
3 (L1, L2, L3)
M12
60 to 70 Nm
(44 to 51.5 lb ft)
External auxiliary AC
source (XT4)
2 (L1, L2)
cable cross section 2.5 - 10 mm
use appropriate ferrules
0.6 0.8 Nm
(5.3 7.1 lb in)
AC Terminal
Connections
Table A-4 provides acceptable bolt sizes and torque values for PV terminal
connections.
Table A-4 PV terminal bolt size and torque values
DC Terminal
Connections
PV Terminal (XT11)
A4
# of Terminals
Max #
Conductors
per Terminal
Bolt
(Hardware) Size
Torque
Requirements
2 (PV+, PV-)
M12
60 to 70 Nm
(44 to 51.5 lb ft)
Specifications: Dimensions
Dimensions
2085
2400
600
660
Dimensions in mm
Figure A-1 Conext Core XC Series dimensions (XC680 model shown)
A5
A6
Site Evaluation
Checklist
B1
Grid-Tie Photovoltaic Inverters

Site Evaluation Checklist
Document Number 990-5118 Rev A
Use this checklist to record details of the site configuration and to verify correct installation of the inverter before a Schneider
Electric technician is sent on site to commission the inverter.
Inspector Name & Phone Number:
Inspection Date:
Project Information
Project name:
Street address (if applicable):
GPS coordinates:
Site Contacts
Project manager:
Security officer:
Maintenance technician:
MV transformer operator:
Other teams that work on site (who, when, where, point of contact):
Safety
Safety protocol (e.g., boots, hard hat, etc.):
Entrance requirements (contact person, location of keys, sign in/out procedure):
1. Site Readiness
3. PV Box (contd)
Cabling done percentages:
AC cabling done: ____%

DC cabling done: ____%
Is an exhaust ventilation system installed?

If possible, attach a diagram.
Yes __
# of filters ___
No __
Grid availability date
_____ (ddmmyy)
Are exhaust fans (if installed) speed controlled?
Yes __
Type: ______
No __
Is inverter anchoring complete?
Yes __
No __
Cooling air flow:
____ m3/hr (__ CFM)
Is ducting complete?
Yes __
No __
Is air conditioning installed?
Yes __
If yes, record the cooling capacity:
____ tonnage (____ BTU)
2. Environment
No __
Ambient temperature range:
Min __ C (__ F)
Max __ C (__ F)
If a duct system is used, are dampers provided?
Yes __
No __
Altitude:
____ m (__ ft)
AC cable type:
Copper __
Aluminum __
Array tracking axis:
None __
Single __
AC cable shielding:
Shielded __
Armored __
Double __
Describe any shading concerns:
3. PV Box
AC cable area:
___ sq. mm (___sq. ft.)
No. of AC cable runs per phase:
___ runs/phase
DC cable type:
Copper __
Aluminum __
Armored __
Height:
______ m (______ in.)
DC cable shielding:
Shielded __
Number of inverters per PV box:
____ /PV box
DC cable area:
_____ sq. mm (_____sq. ft.)
Service access at front of inverter:
______ m (______ in.)
No. of DC cable runs per polarity (+/-):
___ PV+ runs
___ PV- runs
Service access at top of inverter:
______ m (______ in.)
Is the inverter chassis connected to ground?
Yes __
No __
Service power receptacle easily accessible?
Yes __
Ground cable type:
Copper __
Aluminum __
Type of lighting:
_______________________
Ground cable shielding:
Shielded __
Armored __
Box construction material:
_______________________
Ground cable area:
___ sq. mm (___sq. ft.)
Is the floor level?
Yes __
No __
Describe any accessibility problems with the PV box:
Is an intake ventilation/filtration system installed?

If possible, attach a diagram.
Yes __
# of filters ___
No __
April 2013
B2
No __
When printed, this document is uncontrolled.

Confidential - Property of Schneider Electric - Solar Business
Page 1 of 2
Site Evaluation Checklist:
4. Communication
6. PV Array (contd)
Modbus addresses of inverters:

_______ ________ ________ _________ _________ _________ _________
_______ ________ ________ _________ _________ _________ _________
_______ ________ ________ _________ _________ _________ _________
Module maximum power point:
___ Vmpp
Module short circuit current:
___ Isc
Modbus addresses of array boxes (if monitored):

_______ ________ ________ _________ _________ _________ _________
_______ ________ ________ _________ _________ _________ _________
_______ ________ ________ _________ _________ _________ _________
PV array grounding scheme:
Floating __
Positive grounded __
Negative grounded __
Baud rate, stop bits, parity:
_____ baud
_____ bits
_____ parity
Module data sheet or module parameters

available, with temperature coefficients?
Yes (please
attach) __
Are the inverters in a BUS?
Yes __
No __
Number of strings:
____ strings
Are the connections between PV boxes isolated/

protected?
Yes __
No __
Number of modules per string:
____ modules/string
Does the inverter use an Internet connection?
Yes __
No __
Are all panels mounted?
Yes __
No __
If an Internet connection is used, select the

functions that it provides:
Remote
monitoring __
SCADA __
Type:______
7. Array Boxes (attach site map)
Other _________________
Sourced through Schneider Electric?
Yes __
No __
If the inverter uses remote monitoring, is the

monitoring data available?
Yes __
No __
Number of strings per array box:
____ strings/array box
Type of communication cable used for Modbus/

RS485 connections:
OFC __
Copper __
Number of array boxes per inverter:
____ array boxes/inverter
If copper cable is used, is surge isolation

protection installed?
Yes __
No __
Are all array boxes grounded?
Yes __
No __
No __
Impedance of cable insulation:
Max _____ :
MV transformer model and type:
_____________________
Type of cabling from array box to combiner box:
Type: ________________
Rating: _____________
Transformer rating:
_________________ kVA
Cable shielding from array box to combiner box:
Shielding: _______________
Is impedance Z within the following range?

MV - LV1: 4.5% to 6.5% (6% nominal)
MV - LV2: 4.5% to 6.5% (6% nominal)
LV1 - LV2: 7% to 11% (10% nominal)
Yes __
No __
Type of protection (e.g., fuses, DC switch,

overvoltage). If possible, attach a diagram.
Type:
___________
___________
___________
Qty:
___
___
___
Can each low voltage winding withstand a

voltage of 900 VAC to ground?
Yes __
No __
Is LOTO easily applied to the array boxes?
Yes __
No __
Can the LV windings handle non-sinusoidal

voltages with a voltage gradient (dU/dt) of up to
500 V/s of ground?
Yes __
No __
Describe any accessibility problems with the array boxes:
Is medium voltage available and connected?
Yes __
No __
8. Combiner Boxes (attach site map)
Have the medium voltage rings and distribution

been tested?
Yes __
No __
Sourced through Schneider Electric?
Yes __
Medium voltage transformer tap setting:
_____% (e.g., 2%, 5%,...)
Number of inputs:
____ inputs
Nominal LV AC output:
____ VAC
Record the input cable connections:
5. MV Transformer
Does the MV transformer have LV alarms?
Yes __
No __
Does the MV transformer have MV alarms?
Yes __
No __
If the MV transformer has alarms, record the cable connections:
No __
Impedance of cable insulation:
Max _____ :
Location of fuses:
PV+ __
PV - __
Both __
Does the MV transformer have LV protection?
Yes __
No __
Are all combiner boxes grounded?
Yes __
No __
Does the MV transformer have MV protection?
Yes __
No __
Is LOTO easily applied to the combiner boxes?
Yes __
No __
Transformer grounding type (e.g., IT)
Type _____________
6. PV Array
Module technology:
Thin film __
Monocrystalline silicon __
Polycrystalline silicon __
Other (describe) _________
Module open circuit voltage:
___ Voc
Page 2 of 2
Do the boxes have master/slave functionality?
Yes __
No __
If yes, record the quantity, reference & rating of

DC contactors
Ref _______
Rating ____A
Qty __
Type of protection (e.g., fuses, DC switch,

overvoltage). If possible, attach a diagram.
Type:
___________
___________
___________
___________
___________
Qty:
___
___
___
___
___
When printed, this document is uncontrolled.

Confidential - Property of Schneider Electric - Solar Business
April 2013
B3
B4
Schneider Electric
For other country details please contact your local Schneider Electric Sales Representative or visit the Schneider
Electric website at:
http://www.schneider-electric.com/sites/corporate/en/support/operations/local-operations/local-operations.page
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Conext Core XC Series

Grid Tie Photovoltaic Inverter

Planning and Installation Manual

Conext Core XC Series

Planning and Installation Manual

Copyright 2013 Schneider Electric. All Rights Reserved.

Exclusion for Documentation

Date: February 2013

About This Manual

Installing electrical equipment and PV power systems (up to 1000 V).

Applying all applicable installation codes.

Analyzing and reducing the hazards involved in performing electrical work.

Selecting and using Personal Protective Equipment (PPE).

Configuration, servicing, and maintenance must be performed by authorized

Conext Core XC Series Planning and Installation Manual

Abbreviations and Acronyms

Air Movement and Control Association International, Inc.

American National Standards Institute

Bundesverband der Energie- und Wasserwirtschaft

European Conformity mark (European Union standards compliance)

European committee for electrotechnical standardization

Deutsches Institut fr Normung (German national standards organization)

Ground fault detection interrupter

Heating, ventilation, and air-conditioning

International Electrotechnical Commission

National Fire Protection Association

Protective earth (ground)

Personal Protective Equipment

Root mean square

Safety Extra Low Voltage

Volts (alternating current)

Volts (direct current)

Verband der Elektrotechnik, Elektronik und Informationstechnik

Important Safety Instructions

To be installed and serviced only by qualified/authorized personnel equipped with

Consult system diagram to identify all sources.

Wait at least 15 minutes for internal capacitors to discharge to safe voltages.

This inverter must be mounted on a non-flammable surface. See Anchoring the

Failure to follow these instructions will result in death or serious injury.

Conext Core XC Series Planning and Installation Manual

Failure to follow these instructions can result in death or serious injury

It is the installer's responsibility to determine whether additional external overcurrent

Failure to follow these instructions can result in death or serious injury.

Failure to follow these instructions can result in death or serious injury.

Failure to follow these instructions can result in death or serious injury.

Failure to follow these instructions can result in death or serious injury

Failure to follow these instructions can result in death or serious injury

Failure to follow these instructions can result in moderate or minor injury.

Keep the supply air and exhaust air areas unobstructed.

Follow the installation, ventilation, and clearance instructions.

Failure to follow these instructions can result in moderate or minor injury

Conext Core XC Series Planning and Installation Manual

Failure to follow these instructions will result in death or serious injury.

Electrically rated protective gloves

Fire resistant clothing

Electrically rated protection shoes or boots

Electrical protection hard hat and face shield

Appropriately rated meter for verifying the inverter is de-energized

Installation Lock-out and Tag-out Procedure

Consult system diagram to identify all sources.

The following procedure only applies to installation of an inverter, not to servicing. If

Failure to follow these instructions will result in death or serious injury.

Conext Core XC Series Planning and Installation Manual