Honeywell Customer Resource Manual CR13-001 4/2003Copyright, Trademarks, and Notices Printed in U.S.A. — © Copyright 2003 by Honeywell Inc. While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its ‘written agreement with and for its customer. In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and specifications in this document are subject to change without notice.General into, Tab TDC 3000 CUSTOMER Page RESOURCE MANUAL Date INTRODUCTION This Customer Resource Manual is a technical handbook for customers and Honeywell users of TDC 3000 Systems, The intent is to quickly convey significant new technical information, tips, and techniques that may or may not yet be covered in Honeywell's standard technical documentation. How to Use this Manual Content ‘This manual has three sections, each preceded by a tab. An index is at the front of each section. Each time new material is issued for a section, the index is updated. The sections are: + General Information—This section contains bulletins with general information that is not related to trouble symptoms, nor to a specific product. + Trouble Symptoms—This section consists of these three subsections: 1. Symptoms—A list of known and reported trouble symptoms with a reference to bulletins elsewhere in the manual that provide probable remedies. "Jsually the references are to the Product Data Section. 2. Precautions—These are references to bulletins in the Product Data Section that defined recommended precautions that should be followed when dealing with the subject product. 3. Technical Facts and Tips—These are references to bulletins in the Product Data Section that provide technical information, technique, and tips to be used ir servicing the subject product. ‘These lists are updated each time a new bulletin containing symptoms, precautions, or technical facts and and tips is issued. + Product Data—This section contains several numbered tabs. Each number refers to ‘a product category identified in the index at the front of the section. All of the product-related technical bulletins are in this section, under the appropriate tab. # Changed since last issue Honeywell Industrial Automatior ‘Systems Division‘There is a section index just behind the Product Data tab and a subsection index behind each numbered tab. You must refer to the section index and to the subsection index to determine the product covered by each numbered tab,. and to the product category identified by the letters A through Z. Each bulletin tab and page number identifies the subsection, category, and product it covers. For Product Data 03, page All (A) (short form: 03A11) | bulletin for this product Driver Detector PWB LC ‘Stations Category A, File Electronics All registered holders of this manual receive the same original and update material, regardless of the actual configuration of their system. Therefore, some of the bulletins may not be meaningful. We suggest you file and retain such bulletins in case the product covered is added to your system. later. Updates and Revisions All users of this Customer Resource Manual are encouraged to contribute to it Send suggestions and recommendations to: Honeywell Inc, Technical Assistance Center Aeon: Bll Atberon ea 16404 N. Black Canyon Highway Phoenix, AZ 85023 Registered holders of the Customer Resource Manual receive regular update packages. Each package includes a cover letter that describes the content of the package and where to place each new and revised sheet. It is very important to insert all new and revised sheets promptly. Valuable information may be overlooked if new bulletins and indexes are not filed as soon as they are received. ‘nce last issue 1087tapGeneral_ Information| TDC 2000 CUSTOMER Page 3 RESOURCE MANUAL Dete March 24, 1987 Following is a model number to part number cross-reference. ‘The first part of this list references model number to part number while the second portion references part number to model number. # Changed since last issue Honeywell Process Management ‘Systems DivisionMODEL NUMBER AAIOO AALOL ‘A200 AZO} C100 ACCOL Accoz ‘ACCO3 ‘ACJ00 ACPUL2 AcuOO AEXOL ‘AFOOO ‘AFOO2 AFFPY AIDHI1-1 AIDHI1-2 AIIEN ‘AMHOO ‘AMLOO AMLOT AMLOZ ‘AMLO3 APDLIT APOLIT APIANL APIA21 APIDIT ‘APMOO ‘AROOO ‘ARBOO ARBOL ‘ARBO3 ARWOO ARROT ‘ARROZ ‘ARRO3 ARROS ARROS ARROG ARRIO Tab ___General_ Information Page 4 MODEL NUMBER TO PART NUMBER CROSS REFERENCE DESCRIPTION Alarm - Single - Auxiliary Card Alarm - Single With Relays - Auxiliary Card Alarm - Dual With Relays - Auxiliary Card Alarm - Dual With Relays - Auxiliary Card Single Unit Case Analog Calibrator Program Card 1 Analog Calibrator Program Card 2 ‘Analog Calibrator Program Card 3 C/d Res. (2 ea.) Dg. 1/0 Term Test Aid (4500) Analog Calibrator Sq Rt Extractor With Dropout Auxiliary File File Backplane Assy BASEEFA Arith. Cont. & Fl. Pt. (4500) Control WB (w/PROMS) (4500) Hiway I/F PwB (4500) Ext. Interrupt (4500) MV) 10~ 50 MY = Auxiliary Card MV/T 2-100 MY = Auxiliary Card MV/T I.S. FM & CSA = Auxiliary Card MV/T 2-100 MY I.S. BASEEFA = Auxiliary Card MV/I_2-100 MV 1.5. PTB - Auxiliary Card CIU Transmiter (4500) CIU Receiver (4500) Inhibitable Ana. In. (4500) HS4450 I/F (PM/C only) (4500) Dig. 1/0 Control PwB (4500) Adder = Relay R/T Subtractor R/I1 FM & CSA Approved PTB (HON T.$.) Rel Mtg. Panel Range Res. 10°80 ma, (8) Range Res. 4-20 ma (8) Range Res. 1-5 ma (8) Range Res. 10-50 ma (4) Range Res. 4-20 ma, (4) Range Res. “5 ma (4) Resistor Kit patst@r. 24/81 ASSEMBLY PART_NUMBER 62795604-TAB 30734772-TAB 62795604-TAS - 30734772-TAS 30669206-001 62795705-002 62795705-003 62795705~004 307321 38-001 PX36501 THAI 62795705-001 30731722-TAB 30731575-001 30731575-002 51102008-10$ 51102516-201 PX4000HIDA1 PX40001PEAI 30731 723-TAB 3073174 -001 30731721 -002 30731721 -003 30731721 -004 PX4000PTXAT PX4000PREAT PX4000AILC1 PX4000A1LD1 Px40000 1041 6279561 0-TAB 30731674-001 3071724-001 30731724-002 30731724-003 30731993-001 30731995-001 30731995-002 30731995-003 30731 995-004 30731995-005 30731 995-006 30751404-001 # Changed since last issueTab ___General Information Page pater. 24/87 }— —_ ___ * MODEL ASSEMBLY NUMBER DESCRIPTION PART NUMBER oA ASCOO Signal Selector - Auxiliary Card 6279561 3-TAB ‘ASD00 Signal Isolator - Auxiliary Card 30731719-001 ASDLII-1 Sync. Transmitter (4500) Pxaoo0PTsa1 ASDLI1-2 TSDL Receiver. (4500) Pxaoo0PRsB1 ASKOO Spare Parts Kit - Auxiliary Card 30736356-001 ASLOO Signal Limiter - Auxiliary Card 62795601 -TAB ATACI —-HS7024 I/F PWB_(w/PROMS) (4500) 51101898-101 ATAPLY —Timer/Alarm PWB (4500) 40P3AKXTSI11 ATCOO Extender Card = Auxiliary Card 30731 906-001 AXBET1 Bus Extender (4500) 40P 3AAXBETI1 4X00 © Multiplier/Divider - Auxiliary Card 30731720-TAB AXEST] Bus Extender (4500) 4DP3MXESI11 AXPVIT = Tx/RX Async. Drive (4500) 40P3AAKPYIT1 AZLO Integrator-Linear - Auxiliary Card 62795607-TAB A000 Analog Unit 30732049-001 A001 ‘Analog Unit 30732049-002 GACOO = Output Card 30731811002 3000 s«Basic Controller 30731900-002 8010 =—«Basic Controller 30731 900-003 Bolt Controller w/CMOS Memory 30731$00-004 8200 Extended Controller w/Core 30731 $00-006 8201 Extended Controller w/CH0S 30731900-007 CBKOO “Circuit Protector Kit w/Fusistors 30734578-001 ako Circuit Protector Kit w/o Fusistors 30734578-002 BKO2 —=Circwit Protector Kit for UAC Director 30734578-003, (3M00 Trend Menory 30735974-002 anol Kit - QH0S Memory Card 30736346-001 BMO4 = Controller Update (1C Memory) 30750629-001 CBN20 © s«E.C. Upgrade kit (Core) 30750929-001 canzl HOS Kit for E.C. 30750928-001 CBN22 «EC. Upgrade Kit (CMOS) 30750929-002 CBROO © Extended Controller ROM Board 30751044-503 0000 sReserve Control Director 30736871 -001 0200 «Extended Reserve Control Director 30735871 -002 000 ©——CUAC Digital Switch File 30750897-001 COMOO = Loop Manual Detector 30735873-001 CON20 =A Upgrade Kit (E.C.) 30751367-001 S00 Additional Switch Board 30735863-001 S20 Digital Switch Card - UAC 30750768-501 # Changed since last issueMODEL NUMBER D- D420 DELOO 0420 0P200 DP201 DPBOO PDO DPKOO DPKOz PKO3 DPLOO DPROO PxOO 0Px20 0SB00 S801 DSB45 osB46 soso SD60 DSFOO DSFOI Ds6or sG4o osMoz DsPor DsPIO osP20 DsROI DSx50 DSx60 “E+ EFOSO EFOS] EFO6O F150 F151 F160 F250 EF251 F260 EPDIO DPDz0 - Tab General_Information DESCRIPTION Rel. 420 Diagnostic Diskette Energy Limiter 420 Program Disc E.C. DEP Interface (No D.1.) E.C. DEP Interface (w/D DEP Selector Blank Data Entry Panel Data Entry Panel Data Entry Panel Spares Kit DEP Mask for E.C. Selector Upgrade Kit (E.C.) DEP - Cable Left DEP - Cable Right DEP - Selector DEP Selector (Double) Operator Station (Rel Operator Station (Release 3XXx) 420 Op Station - 50 Hz 420 Op Station - 60 Hz 420 Opt. Floppy Disc = 50 Hz 420 Opt. Floppy Disc - 60 Hz Group Cal1-Up Keyboard File Group Call-Up Keyboard file Group Cal1-Up Keyboard 420 Keyboard Kit Color Monitor 19° Printer/Interface 1000 Point Expansion Line Printer Recorder Interface 420 Upgrade Kit - 50 Hz 420 Upgrade Kit - 60 Hz Fan 50/60 Hz 100 ¥ Fan 50 Hz 220/240 ¥ Fan 60 Hz 115 V Fan 19* 50/60 Hz 100 VAC Fan 19" 50 Hz 220/240 VAC Fan 19" 60 Hz 115 VAC Fan 24" 50/60 Hz 100 VAC Fan 26" 50 Hz 220/240/VAC Fan 26" 60 Hz 115 VAC MTG Plate 19" Deep se 110) Datear. 24/81 ASSEMBLY PART NUMBER 30751793-001 30735586-001 30751793-0c2 30750318-503 30750318-5¢2 30731795-002 30731765-001 30731765002 30734579-001 30751394-00, 30751395-001 30731866-001 30731866-002 30731795-001 30751 287-001 30732433-002 30732433-004 30751223-002 30751223-003, 30751176-002 30751176001 '30735150-002 307351 50-00), 30735430-00) 30751 313-00) 30734572-001 30735887-001 30732266-002 30736339-001 30732425-001 3075131 3-003, 30751 313-002 30733258-009 30733258-008 30733258-007 30733258-003 30733258-002 30733258-001 30733258-006 30733258-005 30733258-004 30732094-003, # Changed since last issueHC100 HCBOO HCBO1 HCB20 HCKOO HEXOO HPEOO 4x700 ‘4XKOO ‘JCAO0 ‘3CB00 ‘30000 gDPOO gDROO L000 aMPOO ‘3ROOO Jsp00 aYsol 3YS03 JYS04 JYSOS ‘3 YSO6 ‘SYS07 aYS08 aysoz DESCRIPTION MIG Plate 24" Deep MIG Plate 19" Shallow MTG Plate 24" Shallow Nameplate Contro) System Nameplate TOC-2000 System Nameplate TOC-2000 System Integrity Card With Extender Gen. Purpose Computer Interface Basic Controller Dual Hiway Interface Basic Controller Oual Hiway Interface E.C. Hiway Interface Spare Parts Kit for GPCI Hiway Exerciser Preferred Access Expander Hiway Traffic Director 716 Computer Interface Spare Parts kit For Hiway Exerciser ‘Analog Unit Junction Panel Basic Controller Junction Panel VAC Digital Junction Panel Backup Director Reserve Junction Panel Reserve Controller Junction Panel Indicator Long Junction Panel Universal Mounting Plate Recorder Junction Panel Indicator Short Junction Panel Y DEP dunction Panel Y Manual Junction Panel Y Auto Manual Junction Panel Y Terminal Junction Panel Y Standby Junction Panel Digital Input Panel dunction Panel Assembly Y Marshalling Panel ASSEMBLY PART NUMBER 30732054-004 30732094-001 30732094-002 30732497-001 30732497-002 30732497-003, 30736260-001 30732485-001 307321 71-002 30732171 -004 30732171 -005, 30750745-001 30735907-001 307351 50-003 307331 74-001 30732231-001 30750748-001 30731 959-001 30731631001 30750780-001 30735876-001 30735879-001 30731958-001 30731 950-001 30750851 -001 30731 689-001 30732126-001 307321 30-001 30732132-001 307321 34-001 30732135-001 30750308-001 30751219-001 307321 28-001 # Changed since last issueMODEL NUMBER ke kcozz KCO5O Kco75 KC100 Kc200 KCAOl KcAoz KCAO3 KCAO4 KCAOS KCAO6 KCAO7 KCFOO kp000 kD001 kpo02 kD003 KDO05 kD008 Kpo15 Kn030 D045 D060 KDPOI kDPO2 KDPO3 KDPOS koPOB KROOT R002 KROO3 KROOS kROOB ete A200 LAz01 LAKoO Lasoo Lc1o1 L201 L100 D200 LoMoo Tab General Information _ Page__§ __DateMar, 24/81 DESCRIPTION Goax Splice 6 Spares Coax Connector Small 4 Spares Crimping Tool Kit RF Connector Kit Computer Interface Cable Direct Splice (50 Cond) Direct 1 Meter (50 Cond) Cable Direct 2 Meter (50 Cond) Cable Direct 3 Meter (50 Cond) Cable Direct 5 Meter (50 Cond) Cable Direct 8 Meter (50 Cond) Cable Direct 15 Meter (50 Cond) Cable Direct 30 Meter (50 Cond) Cable Direct 45 Meter (50 Cond) Cable Direct 60 Meter (50 Cond) Cable Digital Input Cable 1.25cm Digital Input Cable 2cm Digital Input Cable 3cm Digital Input Cable Scm pital Input Cable &cm Ribbon Cable IMeter Ribbon Cable 2Meter Ribbon Cable 3Meter Ribbon Cable SMeter Ribbon Cable &eter ‘Analog Display ‘Analog Display Parts Kit Analog Display Auto W/O Manual Analog Display Manual W/Standby Man Cap Analog Display Manual W/Standby Man Cap Analog Display Indicator 4/JSD00 - Analog Display Indicator ~ Analog Display Loop Manual Driver ‘ASSEMBLY PART_NUMBER 30732107-001 30732107-002 30732107-003 30732107-004 30732107-005 30732107-008 30732107-009 30732107-006 30732107-007 30732107-010 30732107-011 30732107-000 30732416-001 30732038-002 30731611-000 30731611-002 30731611~003 3073161) -005 30731611-008 30731611-015 30731611-030 30731611~045 30731611-060 30750509-001 30750509-002 30750509-003 30750509-005 30750509-008 30735893001 30735893-002 30735893-003 30735893-005 30735893-008 30731737-002 30731737-006 30735465-001 30731737-C03 30731737-005 30731740-002 30731738-002 30731738-003 30750065-C01 # Changed since last issueMODEL NUMBER LoMoO ‘LMD0O LMLOO LPcoo LPxOO LSLOO tswoo LT200 LTKOO LTPOO Pe PCIMI4 PCIMZ4 PFIMI4 PFIN24 PISBI1 PIsel2 PIsB13 PIsBi4 POINT] POIMI4 POIMI7 POIMZ] POINZ4 POIM27 POIM3) POIM34 POIMal POINAs PXADII PXADE] PXDHIT PXDHIZ PxDH22 PXIAN] PXIAZL Tab __Seneral_ Information PXADSI . DESCRIPTION Loop Manual Driver Manual Loader W/ Indications Manual Loader se ~ Analog Di spl Panel Blank’ Analog Di splay Display Scales Linear Single-Loop Standby Manual Four-Loop Standby Manual Display Scales Non-Linear Dual Trim Strip - Analog Display Kit Trend Selector Trend Selector Mounting Rack - Disc T/C Mux - CSA (L/E) RTD Mux - CSA (L/E) T/C Mux - FM (L/E) RTD Mux - FM (L/E) Barrier Model - FM (L/E) ° Barrier Model - PTB (L/E) Barrier Model - FM (L/E) Barrier Model - CSA (L/E) T/C Mux = FM (L/E) T/C Mux - PTB (L/E) T/C Mux = Non IS (L/E) RTD Mux - FM (L/E) RTD Mux - PTB (L/E) RTD Mux - Non IS (L/E) T/C Mux - Non IS (L/E) T/C Mux = Non IS (L/E) RTD Mux = Non IS (L/E) RTD Mux - Non IS (L/E) A/D Converter (H/L) A/D Converter (L/L) A/D Converter (L/E) Data Hiway Cable I/F (PIU) High Stability DSC (H/L) Data Hiway Control (PIU) +5V Std. Filt. Ana. In. (H/L) F-20 MA Std. Fit. w/o Pwr. Ana. In. (H/L) Page__9 ___DateMar,_24/81 ASSEMBLY PART NUMBER 30751 688-001 30731739-002 30731 739-001 30731738-001 30731 944-001 30734478-001 30734592-001 62795649-001 30734479-001 30731963-001 30736357-001 30734916-001 30751519-G01 40P7APCIM1O4 ‘40P7APCIMZ04 4DP7APF IM104 ‘4DP7APF IMZ04 40P7AP 1SB101 ‘4DP7APOIM10Z 4DP7AP 158103 4DP7AP 1SB104 40P7APOINIO1 ‘4DP7APOINIO4 40P7APOIN1O7 40P7APOINZ01 4DP7APOINZ04 ‘40P7APOIN207 ‘4DP7APOIN3OL 4DP7APOIN304 4DP7APOIN4O1 4DP7APOIN404 4DP7APXADINV 4DP7APXAD611 40P7APXADS11 40P7APXDHI11 4DP7APXDH1 22, 40P7APXDH222 4DP7APXIAIIT 30P7APXIAZ11 # Changed since last issue—— Tab General Information Page 10 Date Mar. 24/81 MODEL, ASSEMBLY NUMBER DESCRIPTION PART NUMBER PXIA31 «4-20 MA Std. Filt. w/Pwr. Ana. In. (H/L) ADPTAPXIASI1 PXIAG] «= -45V Fast Filt. Ana. In. (H/L) ADPTAPXIAAI PXIAS1 Mux w/o Sig. Cond. (L/L) ADP 7APXIABII PxIAGT Mux w/Sig Cond. (L/L) ADP TAPXIAST PXIDIT —--24V IMS Filt. Dig. In. (H/L) 4DP7APXIDIT PXIDZ] § —«-24V 24MS Fi1t. Dig. In. (H/L) 40P7APX1DZ11 PXID3] «48 IMS Filt. Dig. In. (H/L) 4DP7APXID311 PXIDA] «= 48V 24MS FATE. Dig. In. (H/L) 4DP7APXIDSNY PXIDS] TTL, IMS Filt. Dig. In. (H/L) ADP7APXIDSI1 PXIDel —«-125V IMS Filt. Dig. In. (H/L) 4DP7APX1D611 PXID62 —«-125V_24MS FiTt. Dig. In. (H/L) ADP TAPXIDEZ2 PXI011 —-1/0 Controller (H/L) 4DP7APXION PXIPIT Slow, Form A/C, Counter (H/L) 4DPTAPXIPIT] PxIp2] Fast, Form A, Counter (H/L) ADPTAPXIPZI1 PXIP31 125 Pulse Counter (H/L) ADPTAPXIPS11 PXMDIT = Mux Driver (L/E) 4DPTAP YAOI PyMD21 = Multiplexer (L/L) 4DP7APXMDZT1 PXOATT 4-20 MA Ana. Out. (H/L) 4DP7APXOAN11 PxODI] Relay, Dig. Out. (H/L) 40P7APXOD111 PxoDzZi — Solid’ State, Dig. Out. (H/L) 4DP 7APXODZN1 ‘PXPMI3 ——PROM/RAM (H/L) ADP TAPXPHI 33 PXPM23—-PROM/RAM (L/E) 4DP TAPXPM233 PXPM33——-PROM/RAM (L/L) ‘ADP 7APXPH333 PXPR2] ——Reg. Ana./Dig. In. (H/L) ADPTAPXPRANT PXPR31 Reg. Dig. In. (H/L) 4DP 7APXPR311 PXRMI] RAM Data Base (HL/LE) ADP 7AP RMIT PXRPIT = Pwr. Supply RTD (L/L) ADPTAPXRPIT1 PXSC1] Sig. Cond. RTD Current 4-20 MA (L/L) ‘ADP TAPXSC11 PYSDIT Sig. Cond. Feed Thru (L/L) ADP 7APXSD111 PXSM1] Sub Multiplexer (L/L) ADP 7APXSHIT1 PXSP11 Surge Protect D/I & A/I (H/L) ‘ADP TAPXSPI11 PXSP21 Surge Protect Relay 0/0 (H/L) ADP TAPXSPZ11 PXSP31 — Surge Protect A/O & D/O (H/L) ADPTAPXSPS11 PXSP41 Surge Protect Pwr. Supply (H/L) ADP TAPXSP411 PXSP51 — Surge Protect xfmr. Ana/Mux (H/L) ADPTAPXSPS11 PXSRI1 Sig. Cond. RTD 10 Ohm Copper (L/L) 4DP7APXSRI11 PXSR21 Sig. Cond. RTD 120 Ohm Copper (L/L) 4DPTAPXSR211 PXSRS1 Sig. Cond. RTD 180 Ohm Platinum (L/L) 4DPTAPXSRIN1 PXSVI1 — Sig. Cond. Voltage +1-5V (L/L) ADP TAPXSYI11 PXSVZ1 — Sig. Cond. Voltage +5, 10, 20 (L/L) ADP TAPXSYZ11 PXMM11 = Transformer Mux 0-5Y (H/L} 40P 7APXXMIT1 PXxMZl_ Transformer Mux 4-20 MA (H/L) 40P TAP XXMZI # Changed since last issueTab __General_Information Page! Date Mar. 24/81 MovEL ASSEMBLY NUMBER DESCRIPTION PART_NUNBER Re RPXXX Recorder 307338%9-000 s+ ‘SBHOI Kit Battery MTG Hardware 19* CAB 30734680-001 SBHO2 «Kit Battery MTG Hardware 24" CAB 30734680-002 SBKOI Parts Kit for SBU01, SaU02 30735088-001 SBKIT Parts Kit for SBUIT, SBUIZ 30735088002 SBUO1 Mercury Displacement Relay 220/240 V 30734500-003 $BU02 ——-Ellectro-Hech Relay 220/240 ¥ 30734500-004 seul Mercury Displacement Relay 105/118 ¥ 307345U0-001 SBUIZ Electro Mech. Relay 105/115 V 30734500002 $CD50 Chart Drive Transformer 220/240 ¥ 49787451 -001 SCD61 Chart Drive 24V Transformer 115 V 30732495-001 SDA00 —=Redundant Power Distribution Assy 30732220-001 SdAO0 Power Supply Junction Assy 30732175-001 SSC50 «7 “Amp 50 Hz 220/240 Y Power Supply 30732106-003 Sscai 7 Amp 50 Hz 105/120 V Power Supply 30732106-005 sscel 7 Amp 60 Hz 115 V Power Supply 30732106-001 STC5O 20 Amp 50 Hz 220/240 V Power Supply 30732106-004 STCS 20 Amp 50 Hz 105/120 V Power Supply 30732106-006 sTce 20 Amp. 60 Hz 115 Y Power Supply 30732106-002 sw204 Kit (Red) 30732172-204 sw209 Kit (ihite) 30732172-904 1 TAFOO Auxiliary Terminal Panel 30731391001 TBOIO Output Module 49788042001 TBI Input Module 49788026-001 TBLIO Link Module 49788031 -001 TBRIO Resistor Module 30751 228-001 TBUIO =—-Barrier Box USA 49788023-001 TCAQO Analog Unit Terminal Panel 30731662-001 TCB00 ~—=Bas ic Controller Terminal Panel 30731406-001 ‘TCB20 Terminal Panel - Controller 307513) 5-001 TcB21 Terminal Panel - C.B. w/Resistors 30751315-002 TPG00 General Terminal Panel 30731897-001 TPGO Group Cal1-Up Keyboard 30735168-001 PMOL Renote Marshal ling Panel 30731855-001 TPMo2 Local Marshalling Panel 30731857-001 ‘TRDOO Recorder/Indicator Terminal Panel 30731 408-001 # Changed since last issue‘ASSEMBLY PART NUMBER 30669206-001 30731391 -001 30731 406-001 30731408-001 30731575-001 30731575-002 30751611 -000 30731611-002 30731611 -003 30731611-005 3073161 1-008 30751611-015 30751611030 30731611-045 30731611-060 30731674-001 30731682-001 30731 689-001 30731691 -001 3073171 9-001 30731720-TAB 30731721001 30731721 -002 30751721-003 30731721 -004 30731 722-TAB 30731 723-TAB 30731 724-001 30731724-002 30751 724-003 30731737-002 30731 737-003 30731737 -005 30731 737-006 30731738-001 30731 738-002 30751738-003 30731739-001 30731739-002 30731740-002 30731765-001 30731 765-002 30731795-001 30731 795-002 ‘Tab General Information __ MS/PART NUMBER CROSS REFERENCE DESCRIPTION Single Unit Case Auxiliary Terminal Panel Basic Controller Terminal Panel Recorder/Indicator Terminal Panel Auxiliary File File Backplane Assy BASEEFA Direct 1 Meter (50 Cond) Cable Direct 2 Meter (50 Cond) Cable Direct 3 Meter (50 Cond) Cable Direct 5 Meter (50 Cond) Cable Direct 8 Meter (50 Cond) Cable Direct 15 Meter (50 Cond) Cable Direct 30 Meter (50 Cond) Cable Direct 45 Meter (50 Cond) Cable Direct 60 Meter (50 Cond) Cable Relay Analog Unit Terminal Panel Indicator Short Junction Panel Basic Controller Junction Panel Signal Isolator - Auxiliary Card Multiplier/Divider - Auxiliary Card MV/T 2-100 MV ~ Auxiliary Card MV/T 1.S. FH & CSA = Auxiliary Card MV/T 2-100 MY I.S. BASEEFA = Auxiliary Card MW/T 2-100 MV T.S. PTB - Auxiliary Card Sq Rt Extractor With Dropout V1 10-50 MY AuxS ary Card R/T FM & CSA Approved PTB (NON I.S.) ‘Analog Display ‘Auto 4/0 Manual Analog Display Manual W/Standby Man Cap Analog Display ‘Analog Display Case - Analog Display Indicator W/dSD00 - Analog Display Indicator - Analog Display Manual Loader Manual Loader W/Indications Manual k/Standby Man Cap Analog Display Data Entry Panel Gata Entry Panel DEP ~ Selector DEP Selector Blank Page__l2____ Date Mar. 24/81 MODEL NUMBER ‘Ac100 TAFOO TcB00 TRDOO ‘AFOOO ‘AFOO2 Kpout xpooz D003 kp005 kp008 D015 D030 D045 D060 JSD00 JCBO0 ‘AxDOO ‘AMLOO AML OT ‘AMLOZ ‘AMLOS ‘EXOT ‘AMHOU ‘ARBOO ARBO! ‘ARBO3 LAz00 LASOO Leo, Laz01 Lpcoo Lp10u Lp200 ‘LMLOO mp0 Lc201 Po00 pp20 DPxOO DPBOO # Changed since last issueTab General_Information Page ASSEMBLY PART NUMBER DESCRIPTION 30731 811-002 Output Card 30731857-001 Local Marshalling Panel 30731865-001 Remote Marshalling Panel 30731866-001 DEP - Cable Left 30731866-002 DEP - Cable Right 30731897-001 . General Terminal Panel 30731900-002 Basic Controller 30731900-003 Basic Controller 30731900-004 Controller w/CHOS Memory 30731900-006 Extended Controller w/Core 30731900-007 Extended Controller w/COS 30731906-001 Extender Card - Auxiliary Card 30731944-001 - Panel Blank ~ Analog Display 30731950-001 Universal Mounting Plate 30731988-001 Indicator Long Junction Panel 30731959-001 Analog Unit dunction Panel 30731963-001 Dual Trim Strip - Analog Display 30731993-001 Relay Mtg. Panel 30731995-001 Range Res. 10-50 ma, (8) 30731995-002 Range Res. 4-20 ma (8) 30731995-003 Range Res. 1-5 ma (8) 30731995-004 Range Res. 10-50 ma (4) 30731995-005 Range Res. 4-20 ma (4) 30731995-006 Range Res. 1-5 ma (4) 30732038-002 Direct Splice (50 Cond) 30732049-001 Analog Unit : 30732049-002 Analog Unit 30732094-001 MTG Plate 19° Shallow 30732094002 MTG Plate 24" Shallow 30732094-003 MTG Plate 19" Deep 30732094-008 MT Plate 24° Deep 30732106-001 7 Amp 60 Hz 115 V Power Supply 30732106-002 20 Amp 60 Hz 115 V Power Supply 30732106-003 7 Anup 50 Hz 220/240 ¥ Power Supply 30732106-004 20 Anp 50 Hz 220/240 V Power Supply 30732106-005 7 Anup 50 Hz 105/120 V Power Supp! 307321 06-006 20 Amp 50 Hz 105/120 Y Power supply 307321 07-000 RF Connector Kit 30732107-001 Coax 22 CH 30732107-002 Coax 50 CH 30732107-003 Coax 75 CH 30732107-004 Coax 100 CM 30732107-005 Coax 200 CH 30732107-006 Coax Connector Large 4 Spares 30732107-007 Coax Splice 6 Spares 30732107-008 Coax TEE 2 Spares 30732107-009 Coax Terminator 2 Spares 13 24/81 MODEL * NUMBER cAcoo TeMO2 TRMO PLO DPROO TPG00 c3000 cBoio 8011 e200 8201 ATCOO LPx00 ‘OMPOO yLb00 Jca00 LT200 ‘ARNOU “ARROL ARROZ ‘ARRO3 ARRO4 ‘ARROS ‘ARROG k0u00 cxo00 ca001 EPSIO EPS20 EFDIO 7020 sscel STC61 ‘SSC50 ‘sTC50 SSCS STC51 KcA07 Kco22 CD50 Kco75 Kc100 Kc200 KCAO3 KCAO4 KCAU KcA02 # Changed since last issueASSEMBLY PART_NUMBER 30732107-010 30732107-011 30732126-001 30732128-001 30732130-001 307321 32-001 30732134-001 307321 35-001 307321 38-001 30732171 -002 30732171 -004 307321 71-005 30732172-204 30732172-906 30732175-001 30732220-001 30732231 -001 30732266-002 30732416-001 30732425-001 30732433-002 30732433-004 30732485-001 30732495-001 30732497-001 30732497~-002 30732497-003 30733174-001 30733258-001 30733258-002 30733258-003 30733258-004 30733258-005 30733258-006 30733258-007 30733258-008 30733258-009 30733899-000 30734478-001 30734479-001 30734500-001 30734500-002 30734500-003 30734500-004 30734572-001 30734578-001 30734578-002 DESCRIPTION Coax Connector Small 4 Spares Crimping Tool Kit Y DEP Junction Panel Y Marshalling Panel Y Manual Junction Panel Y Auto Manual Junction Panel Y Terminal Junction Panel Y Standby Junction Panel C/I Res. (2 ea.) Basic Controller Dual Hiway Interface Basic Controller Dual Hiway Interface E.C. Hiway Interface Wire Kit (Red) Wire Kit (White) Power Supply Junction Assy Redundant Power Distribution Assy 716 Computer Interface 1000 Point Expansion Computer Interface Cable Recorder Interface Operator Station (Release 110) Operator Station (Release 3Xx) Gen. Purpose Computer Interface Chart Drive 24V Transformer 115 ¥ Nameplate Control System Nameplate TDC-2000 System Nameplate TDC-2000 System ~ Hiway Traffic Director Fan 19" 60 Hz 115 VAC Fan 19* 50 Hz 220/240 VAC Fan 19" 50/60 Hz 100 VAC Fan 24" 60 Hz 115 VAC Fan 24% 50 He 220/240/VAC Fan 24" 50/60 Hz 100 VAC 60 Wz 115. V 50 Hz 220/240 ¥ ‘an 50/60 Hz 100 V Recorder Display Scales Linear Display Scales Non-Linear Mercury Displacement Relay 105/115 V Electro Mech. Relay 105/115 ¥ Mercury Displacement Relay 220/240 V Electro-Mech Relay 220/240 ¥ Color Monitor 19" Circuit Protector Kit w/Fusistors Circuit Protector Kit w/o Fusistors MODEL NUMBER KCAOS: KCAD6 aso d¥S02 aYso3 JYSO4 JYSOS dYSO6 ‘ACJOO CB00 HCBOI HcB20 Sw204 ‘Sw209 ‘SJA00 ‘SDAOO HXx700 DsP10 KCFOO DSROI ‘DsB00 DsBo1 C100 ‘ScDe) ESNOO ESNOI Esnoz HTDOO EF160 EFIS) F150 EF260 eF251 F250 EFO6O EFOSI EFO50 RPXXX LsLoo Lswoo ‘sBu1) ‘sBul2 ‘sBugl ‘sBuoz cBKOO cakor # Changed since last issueTab ___General Information _ Page_142_ ate Mar. 24/81 ‘ASSEMBLY WODEL PART NUMBER DESCRIPTION NUMBER 30734578-003 Circuit Protector Kit for UAC Director cakoz 30734579-001 Data Entry Panel Spares Kit pKOO 30734592-001 —Single-Loop Standby Manual Uso 30734680-001 Kit Battery MTG Hardware 19" CAB BHO 30734680-002 Kit Battery MTG Hardware 24" CAB sBHO2 30734772-TAB Alarm - Single With Relays ~ Auxi){ary Card aio 30734772-TAB_ Alarm - Dual With Relays - Auxiliary Card vl) 30734916-001 Trend Selector LTP00 30738088-001 Parts Kit for SBUOl, SBUUz sekol 30735088-002 Parts Kit for SBUI1, SBUIZ SBKIT 30735150-001 - Group Call-Up Keyboard file DSFOI 30735150-002 Group Cal1-Up Keyboard File sFoo 30735150-003 Preferred Access Expander HPEOO 30735168-001 Group Cal1-Up Keyboard Teco 30735430-001 Group Cal1-Up Keyboard psgol 30735465-001 Parts Kit Analog Display Lakoo 30738586-001 Energy Limiter DELO 30735863-001 Additional Switch Board cpsoo 30735871-001 Reserve Control Director 0000 30735871002 Extended Reserve Control Director co200 30735873-001 Loop Manual Detector comoo 30735876-001 Backup Director Reserve Junction Panel ‘v0P00 30735879-001 Reserve Controller Junction Panel sDROO 30735887-001 Printer/Interface DsPor 30735893-001 Ribbon Cable IMeter ROOT 30735893-002 Ribbon Cable ‘2eter : R002 30735893-003 Ribbon Cable ‘Meter R003 30735893-005 Ribbon Cable SMeter KROOS 30735893-008 Ribbon Cable &eter kROOS 30735907-001 Hiway Exerciser HEx00 30738974-002 Trend Menory cBHOO 30736260-001 Integrity Card With Extender FiO 30736339-001 Line Printer sP20 30736346-001 Kit - CMOS Menory Card (BNO 30736356-001 Spare Parts Kit - Auxiliary Card ASKOO 30736357-001 Kit Trend Selector LTKoo 30750065-001 Loop Manual Driver LoM00 30750308-001 Digital Input Panel JYSO7 30750318-502 EC. DEP Interface (w/D.1.) op201 30750318-503 EC. DEP Interface (No D.1.) P20 30750509-001 Digital Input Cable 1.25cm xoPat 30750508-002 Digital Input Cable 2cm xoPO2 30750509-003 Digital Input Cable 3cm KDPO3 30750509-005, Digital Input Cable Scm ‘KDPOS: 30750509-008 Digital Input Cable &cm KODPOS 30750629-001 Controller Update (1¢ Memory) canoe 30750745-001 Spare Parts Kit for GPCI eKOO # Changed since last issueTeb General Information Page 15 Date Mar. 24/81 ASSEMBLY MODEL PART NUMBER DESCRIPTION NUMBER '30750748-001 Spare Parts Kit For Hiway Exerciser HXKOO 30750768-501 Digital Switch Card = UAC cos20 30750780-001 UAC Digital Junction Panel app00 30750851-001 Recorder Junction Panel ‘ROOD 30750897-001 UAC Digital Switch File copoo 30750928-001 CMOS Kit for E.C. Gonzi 30750929-001 —E.C. Upgrade Kit (Core) cBM20 30750929-002 E.C. Upgrade Kit, (CMOS) cane? 30751044-503 Extended Controller ROM Board cBROO 30751176-001 420 Opt. Floppy Disc - 60 Hz Dsp60 30751176-002 420 Opt. Floppy Disc - 50 Hz osp50 30751219-001 Junction Panel Assembly SYSO8 30751 223-002 420 Op Station - 50 Hz DSB45 30751223-003 420 Op Station - 60 Hz DSB45 30751228-001 Resistor Hodule TBRIO 30751287-001 DEP Selector (Double) px20 30751313-001 420 Keyboard Kit us640 30751313-002 420 Upgrade Kit - 60 Hz Dsx60 30751313-003 420 Upgrade Kit - 50 Hz DSX50 30751315-001 Terminal Panel - Controller T¢B20 30751315-002 Terminal Panel - C.B. w/Resistors Tes2i 30751 367-001 UAC Upgrade Kit (E.C.) cM20 30751394-001 DEP Mask for E. DPKO2 30751395-001 Selector Upgrade Kit (E.C.) DPKO3 30751404-001 Resistor Kit ‘ARRIO 30751519-001 Mounting Rack - Disc : i400 30751688-001 Loop Manual Driver ‘LoM00 30751793-001 Rel. 420 Diagnostic Diskette D420 30751793-002 420 Program Disc k420 ‘BDPTAPXIAZI1 4-20 MA Std. Filt. w/o Pwr. Ana. In. (H/L) PXIAZ, 49787451-001 Chart Drive Transformer 220/240 V ‘SCD50 49788023-001 Barrier Box USA Tuo 49788026-001 Input Module Teno 49788031-001 Link Module TBLIO 49788042-001 Output Module TeO1o ADP3AAXBEI1] Bus Extender (4500) AXBEN] 4DP3AAXESI11 Bus Extender (4500) AXESIT ADP3AAXPYIT1.—Tx/Rx Async. Drive (4500) Aen 4DP3AAXTSI11 —Timer/Alarm PWB (4500) ATAPI 4DP7APCIMI04 — T/C Mux - CSA (L/E) PCIMI4 ADP7APCIMZ04 — RTD Mux - CSA (L/E) PCING ADP7APFIMI04 = T/C Mux - FM (L/E) PRIM ADP7APFIMZ04 © RTD Mux - FM (L/E) PRINS 4DP7APISB101 Barrier Model - FM (L/E) PISBI1 4DP7APISB103 Barrier Model ~ FM (L/E) PISBI3 4DP7APISB104 Barrier Model = CSA (L/E) PISBI4 ADPTAPOIMIO — T/C Mux ~ FM (L/E) PoIMit L # Changed since last issueTab ___General_ Information Page 15a Date Mar. 24/81 ASSEMBLY MODEL PART NUNBER DESCRIPTION NUMBER 4DP7APOINIO2 Barrier Model - PTB (L/E) PIsBl2 4DP7APOIMIO4 — T/C Mux - PTB (L/E) POINT 4DP7APOIMIO7 T/C Mux - Non IS (L/E) POIMI7 4DP7APOIMZOL — RTD Mux - FM (L/E) PoIN21 4DP7APOIMZ04 RTD Mux - PTB (L/E) POINZ 4DP7APOIMZO7 RTD Mux - Non IS (L/E) PoIm27 4DP7APOIM3O1 T/C Mux - Non IS (L/E) POrM3) 4DP7APOIM304 T/C Mux - Non IS (L/E) PoINs4 OPTAPOINAD) RID Mux ~ Non 1S (L/E) PorMal 4DP7APOIM404 — RTD Mux - Non IS (L/E POINGS 4DP7APXADII1 A/D Converter (H/L) PXADIT 4DP7APXAD6I] A/D Converter (L/L) PYADEI 40P7APXADSI1 A/D Converter (L/E) PXADST 4DP7APXDHTI1 Data Hiway Cable I/F (PIU) PxOHNT 4DP7APXDHI22 High Stability DSC (H/L) PXDHI2 4DP7APXDH222 Data Hiway Control (PIU) PxDHZ2 4DPTAPKIAII] — +5V Std. Filt. Ana. In. (H/L) PXIAIT 4DP7APXIA3I]. 7-20 MA Std. Filt. w/Pwr. Ana. In. (H/L) PXIAT ADP7APXIAGI] —+5V Fast Filt. Ana. In. (H/L) PXIAG] ADPTAPXIASI] — Mux w/o Sig. Cond. (L/L) PIAS] 4DPTAPXIASI] — Mux w/Sig. Cond. (L/L) PXIAST 4DP7APXIDII1 —24V IMS Filt. Dig. In. (H/L) PxIDN 4DP7APXIDZ11 24 24S Filt. Dig. In. (H/L) pxrp2i foprAPRIOSI] 48 IWS Flt. Dig. In.” (W/L) PxID31 ADP7APXID41] —«48V 24MS Filt. Dig. In. (H/L) PxIDa) 4DP7APXIDSI] TTL, IMS Filt. Dig. In. (H/L) PxIDSI ADPTAPXIDGI1 —-125V IMS Filt. Dig. In. (H/L) PXIDEI 4DP7APX1D622 -125V 24NS FI1t. Dig. In. (H/L) PxIDG2 4DP7APXIOI11 1/0 Controller (H/L) PION 4DP7APXIPII1 Slow, Form A/C, Counter (H/L) PuIPI 4DP7APXIPZI1 Fast, Form A, Counter (H/L) PxrPZi 4DP7APXIP3I1. —125V Pulse Counter (H/L) PXIPSI ADP7APXMDI11 Mux Driver (L/E) PXMDIT 40P7APXMDZI1 "Multiplexer (L/L) PiMDZL ADPTAPXOAII1 4-20 MA Ana. Out. (H/L) PXOATT ADPTAPXODII] Relay, Dig. Out. (H/L) PxODNI 4DP7APXOD211 Solid’ state, Dig. Out. (H/L) Pxop2l 4DP7APXPHI33.~ PROM/RAN (H/L) PAM 4DP7APXPM233 —PROM/RAM (L/E) PxPM23 4DP7APKPH333 —PROM/RAM (L/L) PXPHS3 ADP7APXPR211 Reg. Ana./Dig. In. (H/L) PXPR21 ADP7APXPR3I1 Reg. Dig. In. (H/L) PXPRST 4DP7APXRMI11 RAM Data Base (HL/LE) PORMN ADPTAPXRPI11. Pwr. Supply RTD (L/L) PXRPTT ADP7APXSCI11 Sig. Cond. RTD Current 4-20 MA (L/L) PxSch 4DP7APXSDI11._ Sig. Cond. Feed Thru (L/L) PxsN ADP7APXSMI11 Sub Multiplexer (L/L) PXSMIT # Changed since last issue 5743 679te General Information Page __16 pate Mar. 24/81 ASSEMBLY MODEL PART NUMBER DESCRIPTION NUMBER 4DP7APXSP111. Surge Protect D/I & A/I (H/L) Pxspi ADP7APXSP211 Surge Protect Relay D/O (H/L) PXSP21 4DP7APXSP311 Surge Protect A/O & D/O (H/L) PXSP31 ADP7APXSP411 Surge Protect Pwr. Supply (H/L) PXSPa41 4DP7APXSP511 Surge Protect Xfmr. Ana/Mux (H/L) PXSPS1 ADP7APXSRI11 Sig. Cond. RTD 10 Ohm Copper (L/L) PXSRIT ADPAPXSR211 Sig. Cond. RTD 120 Ohm Copper (L/L) PXSR21 ADPTAPXSR311 Sig. Cond. RTD 180 Ohm Platinum (L/L) PXSR31 4DP7APXSVI1] Sig. Cond. Voltage +1-5V (L/L) pxsvi1 ADP7APXSV211 Sig. Cond. Voltage +5, 10, 20 (L/L) PxSV21 4DP7APXXM111 Transformer Mux 0-5V (H/L) PXXNIT 4DP7APXXNZ11 Transformer Mux 4-20 MA (H/L) xxl 51101898-101 —HS7024 I/F PKB (w/PROMS) (4500) ATACH 51102008-109 Arith. Cont. & Fl. Pt. (4500) AFFPIY 51102516-201 Control PHB (w/PROMS) (4500) AIDHI1-1 62795601-TAB Signal Limiter - Auxiliary Card ‘ASLO 62795604-TAB Alarm - Single - Auxiliary Card AAIOO 62795604-TAB Alarm - Dual With Relays ~ Auxiliary Card ‘AK200 62795607-TAB —Integrator-Linear - Auxiliary Card AZLOL 62795610-TAB Adder ~ Subtractor ‘xPMOO 62795613-TAB Signal Selector - Auxiliary Card SCO 62795649-001 Four-Loop Standby Manual LSHOs 62795705-001 Analog Calibrator ‘ACUOO 62795705-002 Analog Calibrator Program Card 1 ‘Accor 62795705-003 Analog Calibrator Program Card z accuz 62795705-004 Analog Calibrator Program Card 3 ‘ACCO3 PX36501TMAl —Dg._1/0 Term Test Aid (4500) ACPUIZ PX4Q00AILC]_ —Inhibitable Ana. In. (4500) APIA PX4000AILD1 -HS4450 I/F (PM/C only) (4500) APIA2] PX4000D10A1 Dig. 1/0 Control _PWB (4500) IDI PX4Q0OHIDAl Hiway I/F PHB (4500) ‘AIDHI-2 PX4Q001PEAl Ext. Interrupt. (4500) ALIEN PX4000PREAl —«CIU Receiver (4500) APDLIY PX4Q00PRSB] —-TSDL Receiver (4500) ASDLN-2 PX4000PTSB1 Sync. ‘Transmitter (4500) ASDLI-1 PX4Q00PTXAl -CIU Transmiter (4500) APOLT # Changed since last issue F-5738 6/79: — ste ___SENERA CUSTOMER Page RESOURCE MANUAL Date __ 7/21/80 RECOMMENDED PREVENTIVE MAINTENANCE (TDC BASIC) 1) Basic Controller (Ref. CB-02-00) A) A/D MUX calibration - quarterly. 8) Regulator calibration - semi-annually. C) Output cards - Semi-annually. 2) Operator Station (0S-02-02, DS-02-05, 0S-02-06) A) Power supply calibration - semi-annually. B) Cassette Handler - clean heads - once a week or every 40 hours of operation. €) Monitor - Conrac - converge - semi-annually. 3) Terminet Printer A) Refer to the vendor supplied manual. 4) Other units A) Regulator calibration - semi-annually. 5) General cleaning ‘A) Vacuum or blow dust from units. Frequency depends upon system environment. 6) CMOS Memory Card (Ref. S0-20-03) A) OV battery - replace it annually. 7) Battery back-up batteries (Ref. S0-02-00) ‘A) Perform a load - check on the batteries quarterly. # Changed since last issue Honeywell Process Management ‘Systems Division¢ Tab .GEN'L INFORMATION CUSTOMER Page__18 __ RESOURCE MANUAL SF ate 12-27-85 ELECTROSTATIC DISCHARGE OVERVIEW AND GUIDELINES Electrostatic Discharge (ESD) and its destructive effect on many solid-state electronic components is a primary concern in designing, installing and servic- ing all Honeywell TDC products. Of immediate concern is the disruptive and costy ly rate of ESD related failures in Printed Wiring Board (PWB) components caused by improper handling, whether by operators, technicians or other personnel, and by failure to maintain proper environmental conditions in the equipment room or operating center. Of equal concern is the "dead-on-arrival" (DOA) ?WB, which was zapped somewhere, somehow after test by improper handling in the stockroom, during shipping or receiving, or during on-site installation. This notice provides a cause/effect overview, and a list of precautions for all Personnel who handle ESD sensitive devices. Although field technicians have been largely successful in reducing ESD caused damage, the potential for damage by operators, storeroom or shipping personnel and other non-technical people cannot be overlooked. A brief introduction to the subject follows, to help inform and equip all involved personnel as to how they can help protect TDC products from ESD damage: What Is ESD? When materials rub together, or are physically separa:ed from lirect contact, some of the electrons are mechanically stripped from the atoms. When this happens to an insulator, the electrons can't get back to the atoms, which forms a static charge, and a potential exists to ground. If the electrons find a vay to leave the insulator, an electrostatic discharge (ESD) occurs. Two familiar ESD happenings are lightning, and the spark-Jump from your finger to the doorknob during dry weather. Electro- static charges also make plastic wrap cling, clothes acquire lint, and hair stand on end vhen using a nylon comb. Why Is ESD a Problem? Many TDC products include PWB's which contain C-MOS and advanced Schottky technology microcircuit elements or chips. An unprotect- ed chip, off the board, can be damaged by static discharges as low as 50 volts. ‘About 1000 volts will damage the chip installed on the PWB. Keep in mind that a visible static spark is produced by about 4000 volts. Tear- ing off a piece of mending tape can easily generate an electrostatic charge of about 4000 volts. Chip damage occurs when the high voltage penetrates the oxide layer inside the chip. The results may be immediate failure of the PWB, or vorse, a disruptive functional failure sometime later while the system is on-line. # Changed since last issue Honeywell Process Management F-5737 6/79 ‘Systems Division‘Tab __GENERAL INFORMATION Page__19. Date K Where Does ESD Come From? All of the common insulators can generate a static charge, especially plastics, styrofoam and synthetic fabrics. Even a stream of air can produce damaging ESD. Usually, however, people are the biggest source of ESD. We generate static charges with our movements, and carry the charges with us as we move about. ESD problems dramsically increase during the winter heating season vhen relative hundity levels inside are inherently low. When the relative humidity in the work areais less than about 402, both individuals and objects can carry ESD charges up to many thousands of volt: The situation becones even more critical with high resistance surface mater- tals (such as carpets and plastic seat covers) in work areas that are not environmentally controlled. What Can We Do About ESD? The relative humidity must be kept within a range of 40% to 60%. The type of flooring should be conductive tile, or conductive carpet. Work benches must have grounded, conductive surfaces. All tools such as soldering irons, meters, etc. must be grounded. Storage containers such as bags, bins, boxes, etc. must be of conductive material. When handl- ing PWB's or ESD sensitive components, an ESD approved wrist strap must be worn (see approved materials list), and it must be connected to a goot ground. Dust or clean couponents with natural bristled brushes, or ionized air. Use antistatic sprays to control the buildup of static charges on nonconductive surfaces. Apply spray by wiping on hard nonporous surfaces, and spraying on soft porous materials. Handle PWB's by holding them only by their edges. Overview Summary: Remember that people are the primary transfer source of electrostatic dis- charges which damage electronic components. When a charge is transferred from an initial source to a person, the charge often dramatically ‘increases. For example, when a polyethelene bag slides ing static charge may be only a few hundred volts. But when a person picks up that bag, the charge may increase to several thousand volts! That charge is sufficient to damage ESD sensitive components mounted on a PWB, if that Person carelessly picks up the PWB before the charge is safely drained avay. Remember that there are only two methods for preventing ESD damage: (1) Remove all materials capable of generating static electricity from| the work area; and, (2) Provide a safe discharge path for any static electricity generated in the work area. Approved Materials: Approved wrist straps amd shipping bags/boxes for PWB's are available from: Honeywell Inc., Industrial Sales Depot, Houston, Tex: References (For additional reading material): DOD-HDBK-263 DOD-STD-1686 EDN 8/84, P213-219 Machine Design 3/81, P97-101 Quality Progress 4/84, P27-32 # Changed since last issue F-5738 6/79Tab GENERAL INFORMATION Page 20 Date 12-27-85 ESD PRECAUTIONS Printed Wiring Board Assembly / dons Areas © Personnel must wear a static-control wrist strap in contact with the skin, and connected to ground through a one-to-ten megohm resistor. See mat'l list| © Handle printed wiring boards by the edges only. Do not touch the lands, edge connectors, or components unless you are wearing a grounded wrist strap and the PWB is on a conductive work surface. © Handle components only by the encapsulating case; never touch the leads. © Pack and unpack components and PWB's at static-free work stations. © Keep all insulators such as plastics, noncotton or leather clothing, cups, candy wrappers, etc. away from ESD sensitive devices, and off the work stat ton. © Package ESD sensitive devices in conductive containers (see approved mater— dals list) for storage or shipment. © The work/operations area must have conductive floor tile, conductive and grounded mats, or conductive carpet; or as a less desirable choice, a con- erete, wood, or tile floor coated with an unbuffed antistatic vax. © All soldering irons, test equipment, tools and equipment chassis aust be grounded. © Solder suckers must be of the anitistatic type. 0° Brushes must be of natural bristles, only. © Do not use un-ionized air blasts, or aerosol sprays on ESD ment. Component Testing: Electrical overstress may also damage sensitive devices. Exercise the following additional precautions vhen testing or trouble shooting: © Do not use VOM's to make resistance checks on ESD sensitive devices. © Alvays apply the power supply volt: applying the signal voltages. to the unit under test before © Always remove the signal voltages from the unit under test before removing the power supply voltages. # Changed since last issue +5742 679Tab GENERAL INFORMATION. Page 21 Date 12-27-85 Printed Wiring Board Handling: ‘The printed wiring boards or circuit cards are adequately protected only while installed in the system module or card file, or packed inside the conductive plastic bag in which they are shipped from the Honeywell factory/depot. The fol- lowing practices and procedures must be observed to avoid ESD damage when the car is handled outside its enclosure, to guard against electrical overstress, and to maintain personnel safety: © Turn off power to the module or card file before removing or inserting a printed wiring board. © Handle the card by the edges only. Do not touch lands, edge connectors or components unless you are wearing a grounded wrist strap, and the card is on a conductive work surface. © When powering up a system before installation is complete, terminate all loose vires within the cabinet or console. Make sure power is off vhen any viring work or changes is to be done. © ESD generating materials (such as plastic, rubber, nylon, polyester, vinyi, silk, or synthetic materials or garments) should not be alloved in| the area of the PWB's. If you are wearing clothing of such material, you must stand on a grounded floor mat while vearing a grounded shoe strap, or wearing a grounded wrist strap, at all times while handling circuit cards. Note: Take special care to keep the cards away from insulating material, because static charges cannot be drained off, except by dis- charge. © Do not carry unprotected cards across carpeting, unless it is grounded conductive carpeting, such as carpeting with conductive metallic threads woven into conventional fibers. Always keep the circuit card in its protective bag, until the PWB is actually needed. © All test equipment and tools must be connected to the metal card file, chassis or module frame with a ground wire, before touching the cari or internal wiring. © Cards must be handled/transported to and from the job site in their pro- tective bags. (See approved materials list.) © Personnel must wear a wrist strap connected to the chassis, before re- moving the card from its protective bag or card slot. © When shipping a suspected defective card back to the factory, pack it in its protective bag, before placing it in the shipping carton. Note that cards must be protected from further ESD damage in transit, to contain repair costs and permit effective failure analysis for original problen. © Do not use standard "Bubble-pack" wrapping material for PWB's. © Do not allow unprotected cards to come in contact with styrofoam packing # Changed since last issue F-5738 6/79TDC 2000 CUSTOMER Page Index RESOURCE MANUAL ‘The Trouble Symptoms section of this manual consists of 3 sections. 1, Symptoms This section provides a list of known and reported trouble symptoms with a reference informing the user where to find ‘the appropriate write-up in the Product Data section. 2. Precautions This section lists any known service precautions that should be followed when dealing with the subject equipment along with references informing the user where to find the appropriate write-up in the Product Data section. 3. Technical Facts and Tips This section references write-ups on service procedures or documentation condensations that can be found in the Product Data section. # Changed since last issue Honeywell Process ManagementEt | ( Tab __SYHPTONS CUSTOMER Page 1 RESOURCE MANUAL orn SYMPTOMS RELATED TO: Refer POWER AND REGULATED VOLTAGES Corrosion on fuse contacts or intermittent loss of 24V 09299 (A) power or regulated voltages. Suspected ground Loop. 03899 (A) Controllers reset upon battery backup DC failure sense. o14o2 (A) Controllers "DC resets" before battery backup switches, o1ad2 (B) Battery current measurenent incorrect. 09805 (A) ‘Ungrounded bulk power supplies in systems with HTD and/or 09899 (A) PAE files mounted in TDC consdles, Suspected AC or DC voltage disturbances - Means to monitor 12705 (A) using Dranetz 626 Line Disturbance Analyzer. PANEL DISPLAYS Upon loss of +5 volt power to Output Card, following 1 syaptons occur: 1 1, Alarm Lights go out on Analog Displays. 1 2. Set point indicators on Analog Displays go to full scale. }——— o1at2 (A) 3. Loop Manual LED on Analog Displays will not light when 1 "WAN® rocker sviteh 1s activated, ' 4, Digital outputs do not remain valid on Extended Controller | Random "active" pover-on state is observed for alarms and Digital o1at2 (A) Outputs when plugging in an Output Card, or restoring full cabinet bus paver. Possible disturbance to an extended controller's alot bias, ores9 (D) upon regote bias change via an analog display. # Moved "BBU System" and "Data Entry Panel” to Page 6. # Changed since last issue Honeywell Process Management F-5737 6/79 ‘Systems DivisionTab SYMPTOMS Page 2 Date 12-27-85 SYMPTOMS RELATED TO: Refer OPERATOR STATION - GENERAL Multiple or random OP Station board failures, o3an1 (A) Op Station menory board 1 fails menory diagnostic. o3r0m (B)| The folloving intermittent Op Station symptoms occur: 1, Op Station goes into reset for no apparent reason. | 2. Display corrupted, wrong colors, wrong spacing, ! additional characters, color bars, etc. — o3D08 (B) 3. Memory board "X" appears. Changing this board does | 03401 (A)| not permanently solve this protles. 1 Premature horn silencing with parallel stations, 03401 (8) Inability to load diskette programs, or corruption of diskette data. 03039 (4) Erratic Op Station Alam Relay/Horn Operation. 03403 (A)} Damaged Diskette (Media) folloving removal of Ho. 1 diso drive 03001 (4) unit fron system, Unintentional loss of digital output latched relay states (with 06 B04 (B): alarms possible), during servicing of ELPIU. Configuration of Data Hivay Port fron a R520 Operator Station. 06899 (4) DEP Data Base Migration, Release 610 to Release 615. 06899 (B)| # Sporadic resets, with/without data base corruption. GEN 18-21) # Installation facts & bd variables for DSPO2 Multi-Printer I/F Bd. O3A15 (3): # Improper use of "Hivay Recording" function for control purposes __{ 03F99 (D) may permit undesirable process consequences. + 06x99 (C)| # Added + Moved "Operator Station - Displays" to Page 3. # Changed since last issue F-5738 6/79Teb ____SYMPTOMS Page SYMPTOMS RELATED TO: Refer + OPERATOR STATION - DISPLAYS Op Station screen displays disturbance during alarm actuation, 03401 (A)| Release 300 only. Press "JOG" and cursor moves multiple positions. 03412 (A)| Press other key and display shovs multiple characters, The folloving Op Station symptoms occur: 1. Op Station goes into reset for no apparent reason, | 2. Displays corrupted, wrong colors, wrong spacing, | additional characters, color bars, eto. im 03008 (B)| 3. Memory board "X" appears, Changing the board does | o3a01 (A) not permanently solve this prob: I Rando "active" paer-on state is observed for alarms and digital orate (A) outputs, when plugging in an Output Card, or restoring full cabinet bus pover. Random sporadic question marks in Group & Overview displays, for orBo2 (A) Op. Stations connected to Preferred Access Expander (PAE). PERIPHERAL DEVICES Varied printer functional problems = Terminet 340. 0503 (A: Printer character smearing, excessive ink - Terminet 340. 05¢01 (A)} Printer misspells words or drops characters - Terminet 340. 05¢03 (B)| Intermittent/improper form feed advance - Terminet 300 or 1200. 08806 (8)| DSPHO/41 Genicom printer loses lines, garbles data printout fron 05803 (A)} Basic Op Station. "Paper Out® & "Off Line* Genicom printer status not transmitted to 05803 (A)| Basic Op Station, # Installation facts & bd variables for DSPO2 Multi-Printer I/F Bd. 03A15 (B)| # Undocumented “Alarm" message appears on Op Station printer for 03F99 (E) extended controller points + Relocated from Page 2. ‘* Moved "Diagnostic Messages" to Page 4. # Added # Changed since last issue F-5742 6/79Tab SYMPTOMS 4 Date 12-27-85 SYMPTOMS RELATED TO: © DIAGNOSTIC MESSAGES Repetitive 664 diagnostic error codes, Inability to read Primary Controller diagnostic messages ‘At Op Station. L/E PID 550 error code procedure, In a UAC System, upon initial "power up* of a CMOS board, condition A and/or condition B exist: Condition A The Primary Controller(s) displays error code $063 (Diagnostic Failure), Condi tion B ‘The Reserve Controller displays error code 667 (CMOS Local Fail) Inability to clear all address errors by use of "INT" command, on Operating Programs R&20B or RA60. Following diagnostic error codes displayed when first installing 1D memory boards into a UAC system: 1. Code "667" against the Reserve Controller, 2. Code "S003" against om or more primary controller: Random intermittent A72, ATS, AXX Hiway Status Diagnostic Codes In a system containing a Data Hiway Port (DP): a) Error code 0906 on DAP Test Panel; b) Device Status Code 1111 on R610/R615 Box Diagnostic Display; ¢) On R520 Box Diag. Displ., error codes 3IX, = where IX = All DAP configured slots. * Relocated from Page 3. + Moved "Hivay Communications" to Page 5. | is 02499 (D) 02299 (A) o6coT (A) o1atg (A) 03P06 (B) 01406 (Cc) o7Bo2 (A)} o6 EDS (A)| # Changed since last issueTab SYMPTOMS Page Date 12-27-85 ‘SIMPTOMS RELATED TO: Refer ‘* HIMAY COMMONICATIONS Hiway security or data errors on a Primary Controller, o1a13 (B) Hiway signal grounded, 0103 (A) Excessive hivay errors on system connected to a computer. 01409 (A) Excessive hiway errors on a system with or without a computer. 0703 (A)} Momentary no response after hiway svap. gait (A) Loas of all hiway communications. 03001 (A) Intermittent highway errors, oraot (A) Intermittent polling alarms on systens with a G.P.C.I. 08199 (A) Intermittent polling alarms while running Hivay Diagnostic 03F99 (C) Test Program. Inability to clear all address errors by use of *INT* command, 03P06 (B) on Operating Programs RUZOA or R460. Hiway Svap(s) upon powering down or re-enabling an on-line gato (A) Operator Station, 480 or AXX hwy security errors upon "local start* or Basic 01406 (F) controller with 1D menory. Intermittent Hy "Ghost" Problems on non—Honeywell computer orao1 (8) systens, Generation of hivay errors immediately folloving a power-up | 01403 (B) of a controller file or RCD. + 01408 (B) Intermittent hiway errors in a UAC system, either Basic or _} 01003 (ec) Extended. 1 01408 (c) Intermittent Random bivay errors in systems with HTD and/or 09499 (A) PAE files mounted in TDC consoles, Intermittent AXX Hiway Errors against various boxes on hiway. 01402 (D) Random intermittent hiway errors, or question marks in displays, o7Bo2 (A) on Op Stations connected to Preferred Access Expanders (PAR's). Intermittent random biway or LCN errors in systems containing 15499 (A) TDC 3000 modules or gateways, * Relocated from Page 4. + Moved "Control Problems" to Pg 7, and "Intrinsic Safety" to Pg. 6. # Changed since last issue F-5742 6/79Tab SYMPTOMS Page__6 Date 12-27-85 ‘SYMPTOMS RELATED Ti Refer HIWAY COMMUNICATIONS (Continued) Contiouous hivay errors on all boxes on one or more branches of 01402 (B) Data Hivay, in a systen containing UAC. # Improper use of "Hivay Recording” function for control purposes __ 03F99 (D) may permit undesirable process consequences. 1 osH99 (Cc) + DATA ETRY PANEL More than 1 slot selector lamp lit at any given time. onao3 (A) + BATTERY BACK-UP (BBD) SYSTEM Low/dead batteries discovered through test or actual 09899 (A) emergency use, * IWMRUISIC SAFETY Insuffictent full scale voltage for field devices wed on Red 11008 (a) Barrier system. @ Moved "Uninterrupted Automatic Control" to Page 8. + Relocated from Page 1. * Relocated from Page 5. # Added. # Changed since last issue F-5738 6/79Tab ____sYMpTows Page _7 Date 12-27-85. SYMPTOMS RELATED 10: Refer * CONTROL PROBLEMS Process disturbance upon UAC switchover for basic controllers O1ATh (A) using Algorithm #03 and early memory boards. Unstable PY indications - usually encountered on a computer= O3FO8 (A) based system, Unstable PY indications - encountered while runing the hiway O3F OR (4)| portion of the 0,S, diagnostic, Excessive *roud-off* errors in outputs from Extended Controller o1cgg (4)| Mul tiplier/Divider Algorithm (#24), when used as a simple two Anput divider (X/1). Unexplained offset (or low limit) output from Extended Controller o1c99 (B) slot using a Lead/Lag Algorithm (#20 or #30). Variable offset in an upstream PID Controller Slot during a step oreg9 (c) change in a domnstrea slot using PID with External Reset Feedback = Extended Controller Algorithm (#13). Inability to correctly enter a manual PY value in Extended 03F06 (5B) Controller Lead/Lag Algoritims (#20 or #30), using Operating 5 Programs RY20B or RAGO. Possible output change for loops using PID CMA or PID CM 01406 (D)| Agorithms (#05 or #06), upon mode change from Computer. Possible set point change of the primary. basic controller of a 01006 (B) cascaded chain, upon UAC svitchover or return, Change in set point upon UAC switchover for basic controller o2ag9 (B) loops configured for PY tracking. Possible bias disturbance upon rencte change to an extended o1cg9 (D)| controller slot's bias, via an analog display. Unintentional loss of digital output latched relay states (with 06 B04 (B)| alams possible), during servicing of HLPIU. Relay operation interaction on PXODA1 Dig. 0/P in MFC system, 1HFO6 (4) using Y-H Enhanced Interposing Relay Panels (ETP-13). # All outputs change to -6.9% in basic controller w/ 1D Memory Board. O1A06 (H) # Improper use of "Hivay Recording" function for control purposes __{ 03F99 (D) may permit undesirable process consequences. + 06n99 (C)) # (1) Intermittent HLPIU Data Base corruption; or 0606 (A)| (2) Sporadic Change of State or value for ELPIU outputs. f + Moved " PIU Operations" and "DEP Operations" to Page 9. * Relocated from Page 5. # Added. : # Changed since last issue F-5742 6/79Tab SYMPTOMS 7 Page Date 12-27-85 SYMPTOMS RELATED TO: + UNINTERRUPTED AUTOMATIC CONTROL (UAC) oops configured for PY tracking. Dlegi timate Uéc error code is displayed. Change in RY data upon UAC syitchover. condition A and/or condition B exists, Condi tion A ‘The Primary Controller(s) displays error code $063 (Diagnostic Failure), Condi tion B The Reserve Controller displays error code 667 (CMOS Local Fati) AZO or RAGO systems with Extended Controllers and: 1, Primary controller in Hard Save 2. Primary controller not in Reset. 3. Box Diagnostic for primary controller indicates only "S#1p in Hard Save". 4. Inability to witchback to primary controller. Following diagnostic error codes displayed when first installing 1D Memory Boards into a UAC system: 1, Code "667" against the Reserve Contraller cascaded chain, upon UAC svitchover or return, Extended). experiences data base corruption. * Moved "4500 Computer" to Page 10. # Added + Relocated from Page 6. Ghanges in Set Point upon UAC switchover for basic controller In a UAC system, upon initial "power-on" of a CMOS board, 2. Code S003" against one or more primary controllers|— Possible set point change of the primary basic controller of a Change in output upon UAC switchover for baste controller loops configured for Algorithn #03, in files with early Menory boards, Reserve controller goes into reset during save of primary file. Intermittent Hivay Errors in a UAC system (either Basic or One or more primary boxes in a UAC system goes into reset, or 4 # A11 outputs change to -6.9% in basic controller w/ 1D Memory Board. Refer 02499 o2u02 11811 o1at3 02801 01006 01006 oma, 01006 01403 1098 oao2 01406 (3) a) a) (a) (ay (ce) (e) (a) (9) (ec) (©)| (8)| (a) # Changed since last issue F-5738 6/79Tab SYMPTOMS, SYMPTOMS RELATED TO: + PROCESS INTERFACE UNIT (PIU) OPERATIONS Multiple PI point card fatlur 06 B08 (A) 06805 (B) After PIU Release 200 to Release 300 upgrade, the FIU will not orag2 (C) start. B/L PIU Ho point card of the same type can be operated. 06401 (B) W/L PIU- Points go unreasonable intermittently. o6ao7 (A) L/2 PIU = i11 teaperatures read low, o6p01 (A) Fuse F1 blasting on input boards (#/L). 602 (B) L/E PIU = False open thermocouple detection, OsEoT (A) HA, PID - Analog outputs increnent upscale. o6Bo2 (Cc) WL FI fmotional iapatrment upon replacement of PROM/Fan, 0601 (¢) 1/0 Bus Controller or A/D Converter, Untatentional loss of digital output latched relay states (with O6B04 (B) alams possible), during servicing of HLPIU. # (1) Internittent HLPIU Data Base corruption; or 06a06 (A) (2) Sporadic Change of State or value for HLPIU outputs. # Improper use of “Hivay Recording" function for control purposes 03F99 (D) uay permit undesirable process consequences. 06899 (c) + DATA BIWAY- PORT (DHP) OPERATIONS In a systen containing a DAP, '2) No communications between a DEP & customer's PC/PLC; =| b) Error Code 0906 on DHP Test Panel; €) Device Status Code 1111 on RG10/K515 Box Diag. Display; }—- 06805 (A) 4) On R520 Box Diag. Displ, error codes 31X where XX = ALL DEP configured slots, Configuration of Data Hiway Fort from a R520 Operator Station. 06899 (A)| DAP Data'Base Migration, Release 610 to Release 615. 06899 (B)| # RS232C DEP Cables & connections for various PC/PLC Devices. oswos (a) # Improper use of “Hiway Recording" function for control purposes 03F99 (D) nay permit undesirable process consequences. 6899 (c) * Moved "Computer I/F", "LBOS", "Multifunction Contr." & "TDC 3000 (LCN)" to Pg. 11 # Added + Relocated from Page 7. . # Changed since last issue F-5742 6/79Te ____smmproms, Page 10 SYMPTOMS RELATED TO: + 4500 COMPUTER Occasional E18 Errors, o8E92 (A)| Porersup or pover-down problens. 08201 (A)| Printing Probleas. 08B06 (A)} System stalls. 8 B02 (A)| Aydin Display Generator troubleshooting matrix. O8EI3 (A) Apparent carriage bearing failure in CDC 16 Mi Disc Drive. 08203 (c)} Loss of a character oa a HISI ROSY 2.1 Matrix Printer, when 08805 (8) carriage return is- overlapped with a line feed, under "buffer full* condi tion, Possible output change for loops using PID CMA or PID CH 01406 (D) Algorithms (#05 and #06), upon mode change frou Conputer. Overheating and short 1ife for CDC 16 Mi Diso Spindle Drive 08m3 (8) + motor: Inability to load diskette programs, or corruption of diskette BBs (A) data. Video display difficulties at computer station, 08813 (D)| PMX/FLBGS system will not take automatic dump during a system osme (Cc) auto restart, Random location "soft" errors for Large Core Store Subsystem, o8Bt0 (A) which show up ona "read", but are corrected after data 1s revritten, Randoa Read errors while running the off-line LCS Subsystea Test oaBto (B) Program #51105666. Intermittent oscillation of 4DP3AAXFD11 Floppy Diso I/F Bd, upon 0804 (B) power-up of a 4500C system, # Sporadic resets, with/without data base corruption. GEN 18-21 # (1) Intermittent HLPIU Data Base corruption; or 06406 (A) (2)' Sporadic Change of State or value for HLPIU outputs. # Inability to test any extended bus, while running GBT module of 08590 (F) SYEX Test for 45000 Systens. # Added + Relocated from Page 8. # Changed since last issueTab __swvptovs___ Pagel ate 12-27-85. SYMPTOMS RELATED TO: Refer + COMPUTER INTERFACE Excessive hiway errors on system connected to a computer. J o1aog (a) 1 07603 (A) Unstable PY indications - usually encountered on a computer. o3Fo8 (4)| based system, Intermittent polling alarms at H.T.D. on aystens with aG.P.C.I. 08x99 (4) Possible output change for loops using PID CMA or PID CM 01.406 (D)| Algorithms (#05 and #06), upon mode change fran Computer, Parity errors on GPCI connected to a Data General Model HV 10000. 08x07 (A)| Random low or negative readings on File parameters on DEC computer 08199 (B) Anterfaced to TDC hivay through GPCI. + LOCAL BATCH OPERATOR STATION (1B0S) Excessive/Unstable 4/D Errors displayed during VZERO/VSPAN 19803 (A) calibration, using AD/DA calibration program Rel. 0013, + MULTIFUNCTION CONTROLLER (MFC) Partial failures indicated on PEDDA1 Digital Output Bds. used with —14F06 (A) YeH Enhanced Interposing Relay Panels (ETP-13). + TDC 3000 LOCAL CONTROL NETWORK (LCM) COMMINICATIONS Intermittent randan hiway or LON errors in systens containing 15499 (a) ‘TDC 3000 modules or gateways. + Relocated from Page 9. : +# Changed since last issue F-5742 679Tab __SYMPTOMS CUSTOMER Page PRECAUTIONS ~ 1. RESOURCE MANUAL avers fer PRECAUTIONS RELATED TO: SOFTWARE CONSIDERATIONS Release 310 Program Quirk. 03F03 (8) Op Station Manory Diagnostic *Errors*, 0308 (8) Proper Use of Hivay Diagnostic Program, 03P99 (ch Software "Bugs" in Operating Programs RM2OB & RN6O. O3F06 (8) # Inability to test any extendea bus, while running GBT module of 08890 (F) SYEX Test for 45000 Systems. ‘INSTALL ATION/ START-UP Powering up a CMOS Board. 01a13 (A)| Wiring of Op Station ams. 03401 (A)| Cassette Handler Ground Loop. 03599 (A)| Release 110 to 300 Op Station Upgrade Rit. oap99 (a) New Four Conductor Terminet Printer Cable. 05099 (A) ‘Trend Selector Panel Wiring. 05899 (A)} Potential Invisible Loss of Data Hiway Redundancy, o7c99 (8) Improper SMD Read Data Error Testing using CDC Field Test Units. 08B03 (G)| Ungrounded Bulk Pover Supplies in Systems with HTD and/or PAE o9agg (A) Files Mounted in TDC Consol Pinning option on Digital Output cards w/ Latched Relays, which 06804 (B)} determines conditions to clear the latched relay stat Reconmended revision for MDP3AAXFD11 Floppy Disc I/F Bd, for 4500C. —OBBOA (B)} Timing problem on Data General I/F Adaptor for GPCI, when used ith O8Y07 (A) Data General Model MY 10000 Computer. Proper isolation of "Logic Ground" from "Chassis Ground" in systems 15499 (4) with TDC 3000 modules or gatevays. Assuring BBU availability when needed, thru use of positive alarms, 09899 (A) Changing Baud Rate settings on DHP Camiuntcations Logic Card. 0605 (A)} # Changed since last issue Honeywell Process Management F-8737 679 Systems DivisionTb SYMPTOMS Page PRECAUTIONS=2 pate 12-27-85 PRECAUTIONS RELATED TO: Refer APPLICATION AL DATA Using PID Auto Ratio Algorithm (#03) with baste UAC systems, onata (4) Use of PY Tracking Configuration within basic UAC systens. 02499 (B)| Extended Controller Algoritha #24 (Mult,/Divider) used as a o1c99 (4)} simple 2-Input Divider (X/1), Extended Controller Lead/Lag Algorithm (#20 or #30) with Iaproper 01099 (3) Suppression of the Y Input. Extended Controller Algorithm #13 (PID with Extended Res 01099 (c)} Feedback) Integral Action Configuration, Basic Controller Algorithm #05 or #06 (PID CMA or PID CM) with 01.406 (D)| output upset upon mode change fram COMP, Slot number sequence assignments for cascaded basic controllers 0106 (B)| within a UAC syste! Extended Controller Algorithas 02, 03, 0% or 1% configured for 01¢99 (D)| remote bias adjustment (+9x12) by amlog display, GPCI w/ DEC Computer using Software 1/0 Driver by Set Foint, Inc. 0899 (2) Multifunction Contr, w/Px0D41 Dig. O/P bds and Y-H ETP-13 Relay 1AF06.(4)} Panels, # (1) Intermittent RLPIU Data Base corruption; or 1 06a06 (A)| (2) Sporadic Change of State or value for HLPIU outputs. i # Improper use of “Hivay Recording" function for control purposes __{ 03F99 (D)| 1 o6n99 (c) may permit undesirable process consequences. # Added + Moved "Operation to Page 3. # Changed since last issue F-5738 6/79Tab SYMPTOMS Page PRECAUTIONS-3 pate 12-27-85 PRECAUTIONS RELATED TO: Refer + OPERATION Memory Locations You Should Not Read. O3FOs (A)| DAC Backup of Renote Variabl 11BIt (A) Operator Entry of Off-Scale Negative Setpoints, 03P03 (A)} Purchasing and Use ‘of Correct Diskette Media, O3P06 (A) Care and Protection of Floppy Diskettes, | Be «ayy (a) Minimum Pause Between Requests through G.P.C.I. 08199 (A}} Rearrangenent of Preferred Access Shields on GPCI/EIU's to clear o7A01 (B) hivay "Ghost" Problens. Generation of intermittent hivay errors ina UAC systems (either 01403 (¢)| Basic or Extended) due to Hivay PaA'S. 1 o1aoa (c) # Guidelines/precautions to prevent damage to TDC components due to GEN 18-21 Electrostatic Discharge (ESD). ‘SERVICE /MAINTEN ANCE Changing CHOS Boards, o1a13 (B) H/L PIU Point Card Replacement 4 604 (a) B05 (B) PIU Point Card Fuse Removal, 06805 (A)| Voltage Regulator Porer-Dova Trip Point Adjustment. orao2 (A)| Preferred Access Line Capacitors - DO NOT USE. orcas (A)| Potential Shock Hazard on Fan Assenblies Shipped Before Fall 1982. 134 - GEN Identification and Use of UAC Switch Cards, 0205 (a) 4500 Systen Pover-Up and Trip-Out Adjustments. 08B01 (A) 4500 Logic Power Supply Adjustment: o8B01 (B) LE PIU Mux Board Interchangeabili ty, o6po1 (B)| LE PIU Mux Box Moisture Problens, o6D01 (c) Scan Board Interchangeability - Conrac Monitors on Comp, Stations. 08513 (B) Output Boards with AMI Hold Station Chips. orat2 (a) + Relocated from Page 2. * Redistributed some "Service/Maint." Iteas to Pg. 4. # Changed since last issue F-5742 6/79Tab SYMPTOMS Page PRECAUTIONS-4 Date 12-27-85 PRECAUTIONS RELATED TO: Tete | * SERVICE/MAINTEN ANCE (Conti med) Introducing 1D Menory Boards into Operating UAC System. 0106 (Cc) Interchangeability of %320A HL PIU Hardware with Earlier Parts, 06401 (C) Apparent Carriage Bearing Failure in CDC 16 Mi Dise Drive. 08803 (c)| Incorrect Spindle Drive Motors in CDC 16 MW Diso Drive, 08803 (EB) Potential Shorting problem in CDC Storage Module Drive. 08803 (F)) 4500 Logic Power Supply Test Point Vol tage: oBBo! (C: Influence of excessive AC ripple in Operator Station Pover Supply. 03004 (B SP3 pinning on PXMOOOGRCAS PVA for PHX/FLECS system. ospoe (C: Video Keyboard I/F (KBI) Hardvare/Pirmare Variations. 08209 (8: Firavare PROMS required for R300 Video Keyboard I/F (KBI) PWA. 08813 (E. Modified IBI/AD card for 1/0 Pile of Multifunction Contraller. 14803 (A. Interchangeability of HPV-2 Display Generator Sub-systen boards. 08813 (PF: Incompatibility of 1A menory board in primary to 1D board in RC. 01406 (0) Need to readdress and termimte No. 2 disc drive, before using as o3aot (a) sole drive for an Op Station, Proper DC Power Bring-Up Adjustment for Large Core Store Unit. OBBtO (Ay Compatibility of Hiway #1 and #2 PYA's in Controller Files 01.03 (8) & RCD's A ota cs Random Read Errors while runing the off-line LCS Subsystem Test oBB10 (8B) Program #5105666. Pinning option on Digital Output cards w/Latched relays, which 06808 (3)} determines conditions to clear the latched relay state, Recommended Preferred Access Expander (PAE) Logic Board tab number = 07 BO2 (A. and Design Issue for Proper Operation. Field readjustment of R18 (Current overlimit) on 731808-001 Reg. 01402 (B) Bd. when used in UAC Reserve Controller Director (RCD). ‘Suitability of 731811-TsB Output Cards for field replacement us oat2 (2) 5205 Aydin Display Generator used in 4010 Computer System, 08299 (A) Improper Q1 orientation on 5205 Displ Gen Drive FYA PXIOOOPREA in 06299 (B)} 4020 or 4010 computer system. # Changed since last issue —«* ‘Redistributed Entries. F-5738 6/79