Professional Documents
Culture Documents
DESIGN OF BUILDINGS
APPLICATION: ONSHORE
March 2009
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Design of Buildings
CIV-SU-6001-C
CONTENTS
1.0
Scope ..........................................................................................................................4
2.0
References ..................................................................................................................4
2.1 ......Purchaser Documents ......................................................................................4
2.2 ......Industry Codes and Standards .........................................................................4
2.3 ......Government Regulations ..................................................................................6
2.4 ......Hierarchy/Order of Precedence of Requirements ............................................7
3.0
Terminology ................................................................................................................7
3.1 ......Acronyms .........................................................................................................7
3.2 ......Definitions .........................................................................................................7
4.0
5.0
6.0
7.0
8.0
Loadings ...................................................................................................................12
9.0
10.0
11.0
12.0
Roofs .........................................................................................................................18
12.1 ....General ...........................................................................................................18
12.2 ....Industrial Building Roofs .................................................................................19
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Doors .........................................................................................................................20
13.1 ....General ...........................................................................................................20
13.2 ....Control BuildingsSpecial Requirements .....................................................20
13.3 ....Sectional Service Doors .................................................................................21
13.4 ....Horizontal Sliding Doors .................................................................................22
13.5 ....Hollow Metal Doors ........................................................................................22
13.6 ....Materials .........................................................................................................22
13.7 ....Canopies ........................................................................................................22
14.0
15.0
16.0
Insulation ..................................................................................................................33
17.0
18.0
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1.0
CIV-SU-6001-C
SCOPE
1. This specification defines minimum requirements for non-structural design of industrial and
control buildings in refineries and chemical plants.
2. Additional requirements concerning internal layout and functional aspects of the control
buildings will be provided by the project specifications.
2.0
REFERENCES
1. The following documents are referenced herein and are considered part of this specification.
2. Use the edition of each referenced document in effect on the date of the publication of this
specification.
2.1
2.2
Purchaser Documents
CIV-SU-4796
CIV-DU-5009
CIV-DU-6024
COM-SU-2.02
ICM-DU-3651
ICM-DU-6003
NCM-DU-5096
PIM-DU-5093
UTL-DU-5084
530/530.1
RP 554
RP 752
RP 753
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A 924/A 924M
Standard Specification for General Requirements for Steel Sheet, MetallicCoated by the Hot-Dip Process
C 34
C 56
C 90
C 126
C 129
C 212
C 270
C 331
70
70E
80
90A
101
252
255
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257
496
750
2001
ARS08111
ARS08710
ARS13120
CTCE1000
Government Regulations
U.S. Department of Justice
28 CFR Part 36
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3.0
TERMINOLOGY
3.1
Acronyms
CIV-SU-6001-C
Definitions
Note
These definitions are based on commercial building practices and not on a specific
building code for permitting.
Special Occupancy BuildingsSpecial occupancy buildings have a specific purpose not directly
related to plant operation and are located outside the plant blast zone as defined in API RP 752 and
API RP 753. Such buildings include office buildings, cafeteria, firehouse, and laboratory. These
buildings can be constructed more as traditional commercial style buildings.
Industrial BuildingsIndustrial buildings are buildings within plant boundaries that are not
control buildings or special occupancy buildings. Industrial buildings include operator shelters,
instrument analyzer houses, electrical equipment buildings, sample shelters, fire hose cart
buildings, compressor buildings, catalyst storage buildings, garages, storehouses, and workshops.
Control BuildingsControl buildings contain process unit controls. Control buildings may be
occupied or not occupied. Unoccupied buildings are typically called rack rooms. Control buildings
may serve an individual process unit or several process units and may be located on a unit plot or
offsite in accordance with job specifications. Refer to PIM-DU-5093.
Portable BuildingsPortable buildings are any rigid structure that may be moved to another
location within the facility, regardless of the length of time it is kept at the site. Examples of
portable buildings include wood-framed trailers (single and doublewide), container boxes, semitrailers, and portable structures designed to be blast resistant. Portable buildings are defined in
API RP 753, Section 3 Portable buildings intended for personnel occupancy. Portable buildings
are classified as either occupied buildings or portable buildings not intended for personnel
occupancy.
4.0
4.1
General
The building shall contain those facilities and personnel considered essential for the safe and
efficient operation of the relevant process units.
1. Buildings should be designed in accordance with PIP ARC01015, Section 4.0.
2. Buildings inside process facilities and other facilities such as those covered by OSHA
Standard, 29 CFR 1910.119, shall follow API RP 752 and API RP 753. These recently enacted
standards govern the design, use, and occupancy of buildings in process areas to reduce the
risk to personnel from potential explosion, fire, and toxic release hazards.
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Basic Design
1. No equipment shall be placed on the roof other than air intakes and exhaust stacks.
2. The building shall be single story, of rectangular shape, and have no external
windows. The sides of the building shall be plain with no re-entrant angles.
3. For recommended construction practices related to the Signal Reference Structure
(SRS), see 8.5.4.8 of IEEE 1100.
4.2.2
Safety
1. The building shall be designed to operate with a positive internal pressure. See
NFPA 496 for requirements when the building is installed in a Hazardous (Classified)
location.
2. Flammable gases or liquids within the building are not permitted.
3. All interior finishes shall have a flame spread rating index no greater than 50, as
defined by NFPA 255.
4. Fire separation of the various areas of the building should be accomplished by the use
of fire doors, walls, floors, and ceiling assemblies. The intent is to provide fire
separation of the more hazardous areas of the building from the control suite, refer to
Appendix A.
5. Heating, Ventilation, and Air Conditioning (HVAC) ducting, which passes through a
fire separation, shall be provided with fire dampers, in accordance with NFPA 90A
minimum requirements.
4.2.3
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2. Airlocks shall be provided at the main entrance, at emergency exit doors, and at the
entrance to the control suite. The airlock at the entrance to the control room shall be
set aside as a counter or anteroom for the issuance of work permits and for contacts
with operating staff.
3. Unless otherwise specified in the project specifications, the minimum clear width of
corridors shall be 7.9 feet (2.4 m) for main corridors and 5.4 feet (1.65 m) for less
frequently used corridors.
4. The required facilities within a control room, in a typical arrangement, are shown in
Appendix A.
4.2.4
Control Suite
1. The control suite shall normally consist of the control room, computer room,
instrument rack room, and system monitoring room.
2. A room adjacent to the control suite shall be provided to house air handling units, air
purification filters, and fire suppression material containers specifically for the control
suite.
4.2.5
4.3
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5.0
5.1
General
CIV-SU-6001-C
1. Dimensions of buildings or portions of buildings given in the specifications are minimum and
may be enlarged to provide space for equipment or clearances or to accommodate overall
dimensional requirements.
2. Number of lockers shall be specified by Owner. Minimum space for a single locker shall be
15 inches wide 18 inches deep 72 inches high (380 mm wide 460 mm deep 1830 mm
high). Lockers shall have single door units and 6-inch (150-mm) legs.
3. Clearances and signage in accordance with OSHA 29 CFR 1910 shall be provided inside
buildings for the following:
a. Installing and removing equipment and/or parts.
b. Servicing and/or maintaining equipment.
c. Connecting piping and other facilities.
4. For most installations, a raised or computer-type floor with 2-foot square access panels is
recommended. This simplifies rerouting cables and future expansion, conceals cables,
eliminates tripping and shock hazards, protects cables from damage, and can provide an SRS.
(See item 4 and item 6 in Section 10.1 of this specification)
5. The computer room floor should be designed so that it is level with the floor in the rest of the
building.
a. A computer floor which is a step above the floor of the rest of the building is less desirable
because the step is a tripping hazard, and usable floor space is reduced by the well at the
doorway or the platform outside the room.
b. The elevation change makes it difficult to move equipment in and out of the room.
6. If the computer room floor is built above the adjoining floor, floor elevation shall not change
at the doorsill.
a. If the door opens into the room, a well in the access floor shall be of sufficient size to
allow the door to swing completely open and still leave room for standing in the well
while opening and closing the door.
b. If the door opens out, the access floor platform outside the room shall be similarly sized
and have handrails.
c. The landing must extend 44 inches (1.1 m) beyond the furthest point reached by the
opened door.
d. The change in elevation between the floors shall be accomplished by a ramp, the slope of
which shall not exceed 7 degrees maximum.
e. Ramps which have a slope greater than 3.5 degrees shall be equipped with handrails.
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5.2
CIV-SU-6001-C
Industrial Buildings
1. Space shall be provided in compressor buildings for grease cabinets and lube oil barrels with
covers.
a. Space shall be provided along building line at side nearest to truck access.
b. Minimum dimension of space required for each unit shall be:
1) Grease cabinet32 inches wide 63 inches long 51 inches high
(0.81 m wide 1.6 m long 1.3 m high)
2) Lube oil barrel with cover25 inches wide 25 inches long 36 inches high
(0.63 m wide 0.63 m long 0.91 m high)
2. Aisles in material storage buildings shall be marked with clearance signs in accordance with
OSHA 29 CFR 1910.
3. Minimum ceiling height over floors, platforms, walkways, passageways, and working areas
shall be 7.5 feet (2.3 m). Projections shall be limited to minimum clearance of 6.6 feet (2 m)
above floor. Minimum clearance above leading edge of stair tread shall be 6.9 feet (2.1 m).
4. Clearances in electrical buildings shall comply with the NEC (NFPA 70).
5.3
Control Buildings
1. Minimum clearances, orientation, and arrangement for control buildings will be specified by
Owner.
2. Control buildings that are occupied shall contain control room and toilet facilities. Control
buildings that are unoccupied may not have toilet facilities. Electronic instrumentation may
also require battery room, inventory room, rack room, and computer room.
3. If required in job specifications, space shall be provided for mechanical room, locker room,
kitchen, office, or other facilities.
6.0
7.0
7.1
Industrial Buildings
Type of construction shall be one of the following:
1. Pre-fabricated metal building shall be in accordance with PIP ARS13120 and CIV-SU-4796.
2. Exterior walls are of either masonry or metal panels or combination on steel framework. Roofs
shall be metal panels or pre-fabricated concrete roof panels. Roofs shall be supported on either
a steel framework (purlins) or lightweight steel joists.
3. Tilt-up wall construction and modulars can be considered, provided they meet the other design
specifications.
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7.2
CIV-SU-6001-C
Control Buildings
1. Location and type (blast resistant or non blast resistant) of control building will be specified by
Owner.
2. Control buildings shall comply with the NEC (NFPA 70).
3. Non blast resistant control buildings shall have:
a. unless specified otherwise in job specifications, masonry bearing walls with flat deck roof
or prestressed concrete deck roof;
b. Reinforced concrete foundations, grade beams, floors, and other concrete work as
required. Precast concrete walls may be used, subject to Owners acceptance.
4. Blast resistant control buildings shall comply with CIV-DU-6024.
5. Control building instrumentation shall comply with ICM-DU-6003.
8.0
LOADINGS
1. Structural design and loadings shall comply with CIV-SU-5009 and ASCE/SEI 7-05.
2. For blast resistant building, the design shall be in accordance with CIV-DU-6024.
3. When required, buildings shall have adequate structural hold downs to resist uplift or
overturning due to earthquake, blast, or wind loadings.
4. Roof panels shall be designed to withstand greater of live load, as specified in codes and
standards, or 200 pounds force on a 1 1 foot square area (90 kg on a 30 by 30 cm area)
concentrated load located to create maximum bending moment in panels.
5. Buildings shall be designed to:
a. withstand shipping and erection stresses;
b. prevent deflections during shipment and erection that could cause damage to or hamper
intended use of buildings or pre-installed equipment.
6. Structural calculations shall be generated by a licensed civil or structural engineer and
submitted for review by the Owner.
9.0
BUILDING MATERIALS
9.1
Concrete
Concrete design shall be in accordance with ACI 318.
9.2
Masonry
9.2.1
General
1. In general, masonry design shall be in accordance with ACI 530/530.1.
2. Mortar shall be cement-lime type N in accordance with ASTM C 270.
3. Every third course in concrete block exterior walls and interior partitions shall be
reinforced with Dur-O-Wall steel mortar joint reinforcement or Owner authorized
alternate.
4. Properly reinforced beam lintel blocks shall be used over openings and as tie beam at
top of concrete block walls.
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5. Sill blocks for windows in concrete blocks shall be solid precast concrete units (or
equal) with wash surface and drip. Masonry courses directly under sill blocks and
bearing ends of lintels shall be solid load bearing units or cored units filled solid with
mortar.
6. Walls shall be reinforced as required for dynamic loading, such as seismic loads.
9.2.2
Industrial Buildings
Masonry wall and partition construction shall consist of one of the following. Unless
Owner specifies a particular type and/or chooses to match existing construction, selection
shall be based on economics.
1. Concrete Blocks
a. Hollow load bearing concrete blocks shall comply with ASTM C 90, Grade N,
Type I, with lightweight aggregates in accordance with ASTM C 331.
b. Solid load bearing concrete blocks shall comply with ASTM C 90, Grade N,
Type I, with lightweight aggregates in accordance with ASTM C 331.
c. Hollow non load bearing concrete blocks shall comply with ASTM C 129, Type
II, lightweight.
2. Hollow Clay Tile
a. Hollow load bearing clay tile blocks shall be scored or smooth exposed wall
finish, as required, Grade LBX, in accordance with ASTM C 34.
b. Hollow non load bearing clay tile blocks shall be Grade NB in accordance with
ASTM C 56.
3. Structural Clay Facing Tile
a. Owner will specify texture and color.
b. Tile shall be two faces, Type FTS, standard class, cored shell units, in accordance
with ASTM C 212.
c. Exterior wall units shall have rough texture exterior finish and smooth texture
interior finish.
d. Interior wall and partition units shall have smooth finish on both sides.
4. Ceramic Glazed Structural Clay Facing Tile
a. Texture/color of finish will be specified by Owner.
b. Tile shall be Type I (single faced) or Type II (double faced) as required, Grade S,
hollow masonry units, in accordance with ASTM C 126.
c. Interior wall and partition units shall be Type II, finished on two opposite faces.
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9.2.3
CIV-SU-6001-C
Control Buildings
1. Exterior walls shall be constructed of hollow, load bearing concrete blocks in
accordance with ASTM C 90, Grade N, Type I, with lightweight aggregates in
accordance with ASTM C 331.
2. Interior partition walls shall be constructed of:
a. Hollow non load bearing concrete blocks in accordance with ASTM C 129, Type
II, lightweight.
b. Hollow load bearing concrete blocks in accordance with ASTM C 90, Grade S,
Type I, with lightweight aggregates in accordance with ASTM C 331.
9.3
Metals
1. Steel design shall be in accordance with CIV-DU-5009.
2. Floor and roof deck shall be designed according to SDI Design Manual for Composite Decks,
Form Decks, and Roof Decks.
10.0
10.1
General
1. Foundations and floors shall comply with CIV-DU-5009.
2. Ground supported floors in air conditioned buildings shall be poured on subgrade or
compacted fill covered with moisture barrier of 6 mils (0.15 mm) minimum thickness
polyethylene film in wide sheets.
a. Sheathing shall be turned up at walls and columns.
b. Moisture barrier joints shall have 2-inch (50-mm) lap and be sealed with Mastic or tape
as recommended by Supplier.
3. Concrete floors shall have fibermesh fiber reinforcement or welded wire mesh. The raised
floor, the structural supporting members, and the subfloor shall be constructed of concrete,
steel, aluminum, or other non-combustible materials.
a. Raised floors in earthquake zones shall be designed using the latest edition of
ASCE/SEI 7-05.
b. The basis for such design shall be available for review by Owner representatives.
4. A suitable SRS for high-frequency grounding is most easily accomplished at the design phase
of a building.
5. The best Signal Reference Structure is solid sheet-metal flooring with multiple short bonds to
all structural steel of the building.
a. The sheet-metal SRS shall take the form of a welded-fabricated sheet steel building
construction, or as sheet steel floor decking below a concrete floor surface.
b. For this type of construction, at least two short (< 0.5 m) bonds of different lengths shall
be provided between each equipment enclosure and the sheet-steel floor decking below
the concrete.
c. The bonds shall be flat metallic straps, at least 2 inches (50 mm) wide, and be either
welded or securely fastened with bolts or screws with star and flat washers.
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d. If the solid sheet steel approach (steel building construction or sheet steel subfloor decking
below concrete) is not or cannot be used, other Signal Reference Structure methods shall
be considered during building design. These methods include the following (in order of
effectiveness):
1. Grid of copper straps
2. Grid of copper or aluminum wire
3. Raised flooring substructure
4. See IEEE 1100, Chapter 8, for detailed requirements.
Note
The height of the computer floor support structure can range from 9 inches (0.23 m)
to as much as 24 inches (0.61 m). The cost is proportional to the height that the floor
is raised. A review of cabling requirements and cable crossovers and routing should
be made to determine the minimum required height.
6. Floors shall be the free access type (where the floor rests on pedestals), rather than the raceway
type, to simplify cable routing. For new construction, include a Signal Reference Structure as
described in item 5 of Section 10.1.
7. Pedestal bases shall be welded to Unistrut, which shall lay in a crisscross fashion to support
conduits, cable trays or wireways, or other signal cable transport structures beneath the floor.
a. These conduits or trays shall either be clamped mechanically (with metal clamps) or
welded to the Unistrut.
b. The floor stringers shall be bonded to every pedestal (at the point directly beneath any
pedestal adjustment threads) with the shortest possible length of 1-inch (25-mm) wide
(minimum) copper strap.
c. This establishes the floor gridwork as a part of a Signal Reference Structure. Each and
every metallic object (e.g. conduit, water pipe, air duct, I-beam, etc.) that passes through
the floor footprint boundary, or passes within six feet of the floor, shall be electrically
bonded to the floor-bolted stringers at the points nearest to the objects entrance and exit,
or passage.
Note
8. Access panels shall be installed so that the space beneath the raised floor is easily accessible. If
special tools are needed to gain access, such as suction floor lifters, at least two shall be stored
in each room at designated, well marked locations.
9. Where cables come up through the floor tiles, they shall be tied together in a minimum
diameter bundle, and the floor tile hole covered with a flat plate to minimize dust collecting
under the floor. Cutouts should be lined with resilient, non-conducting material to avoid
damage to cable jackets.
10. The computer floor shall be bonded to the building structural steel or reinforcing bars at as
many points as possible to minimize potential differences. (See Section 4.0 of ICM-DU-3651)
11. Carpet or carpeted access floor panels are not recommended.
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Note
10.2
CIV-SU-6001-C
For Signal Reference Structures (SRSs), in order of effectiveness, refer to Figures 8-19,
8-20 and 8-21, or 8-23 on Section 8.5.4 of IEEE Standard 1100. Figure 8-19 illustrates
Signal Reference Plane utilizing galvanized steel sheet floor decking below concrete. This
would also include a solid metal floor construction, such as offshore modules. Figures
8-20/8-21 are for welded steel mesh such as that used in concrete reinforcing. Fig 8-23 is
Signal reference grid fabricated from flat copper strips that lay directly on the subfloor
that supports the raised flooring. The first two require preparation before and during
concrete pouring to ensure that bonding jumpers are accommodated in the design and
that loose bonding jumpers are properly protected during the construction of the
building.
Industrial Buildings
1. Floor drainage and sewers shall comply with UTL-DU-5084.
2. Floors in material storage buildings shall be level.
3. Foundations and floors shall be reinforced concrete.
10.3
Control Buildings
10.3.1 General
1. Floors shall be level except that toilet room floors shall be sloped to floor drain.
2. The control suite, training room and the room for control suite air-handling units shall
have raised floors.
a. The under-floor void shall measure 24 inches (0.6 m) from the concrete sub-floor
to the underside of the floor panels, which shall be removable to provide access to
cables, fire suppressant piping, etc., which will occupy the space.
b. The floor void will also function as a supply duct for air conditioning.
3. Panels shall be covered with a material suitable for the particular room.
a. In the control suite and training rooms, the covering material shall be anti-static,
non-fluffy, needle-punch, carpet finish.
b. The computer manufacturers specification regarding anti-static properties and
grounding shall apply.
10.3.2 Concrete Floors
1. Concrete shall be poured continuously to finished thickness for whole floor or panels.
2. Smooth steel trowel finish shall be used.
3. Except for sections under raised floors, finished floors shall be sealed and waxed.
10.3.3 Tile Floors
1. Floors shall be specified to have smooth steel trowel finish before tile covering.
2. Floors shall be covered with vinyl composition tile or Owner approved alternate.
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11.1
General
1. Buildings shall meet all local building code requirements for energy conservation and be
insulated as specified by Owner.
2. Tilt-up wall construction shall not be utilized in buildings located in a high seismic zone and
requiring immediate occupancy performance following a major seismic event.
11.2
Industrial Buildings
Exterior walls of open side buildings shall be open at bottom to 7 feet (2.1 m) above high point of
floor.
11.3
Control Buildings
1. Interior walls may be masonry non load bearing, masonry load bearing, or steel studs with
gypsum board.
2. Except for mechanical rooms, battery rooms, UPS rooms, and behind instrument panel boards,
rooms shall have suspended acoustical ceiling.
3. Suspended acoustical ceilings (false ceilings), to accommodate only HVAC ducting and
lighting wiring, shall be provided for the control room, computer room, rack room, training
room, corridor, offices, and personnel amenities areas. False ceilings shall be finished 2 inches
(50 mm) from external walls, and edge sealed to maintain plenum integrity. In high seismic
zones suspended ceilings shall meet the latest edition of ASCE/SEI 7-05 for seismic design of
suspended ceilings.
4. Control room ceiling height shall conform to human factors design.
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ROOFS
12.1
General
1. In general, roofing system shall be design in accordance with PIP ARC01015.
2. Corrugated translucent fiberglass panels may be used where fire resistance is not required in
conjunction with metal roof panels.
3. Roof and wall openings shall have sleeves and base and cap flashing for watertight
installation.
12.2
12.3
b. Roof insulation shall be a minimum of 2 inches (50 mm) thick and shall be subject to
Owner approval.
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c. Aluminum fascia shall be placed, and two 1-foot (0.3-m) wide layers of glass mesh
membrane brush grade asphalt shall be installed. Mesh shall lap approximately 2 inches
(50 mm) over fascias vertical face.
d. Four plies of asphalt and number 15 felt paper shall be placed over insulation and glass
mesh membrane. Brush grade asphalt shall be used at 4 gallons per square (1.6 liters per
square meter). Top course of felt paper shall not be coated.
e. Top ply of felt paper shall be coated with brush grade bitumen and covered with pebbles.
4. All roof penetrations shall be sealed. If modified bitumen emulsion and latex mixture is used,
roof penetrations shall be sealed in accordance with Suppliers specifications using trowel
applied system.
12.4
13.0
DOORS
13.1
General
1. Personnel doors shall be in accordance with PIP ARS08111.
2. Door hardware shall be in accordance with PIP ARS08710.
3. Fire-rated doors shall meet the requirements of NFPA 252, NFPA 80, and UL 10B.
4. Blast-resistant doors shall be designed in accordance with CIV-DU-6024 and shall be provided
with automatic door closures.
5. Buildings with closed side or end wall(s) and partitions shall provide the following:
a. At least two access doors for escape. Outward opening doors shall be located remotely
from each other.
b. Doors for equipment installation, removal, and/or maintenance. Removable panel shall be
provided above control building main entrance door to allow passage of control panel
through doorway.
6. Building access doors shall be minimum of 3 feet wide and 7 feet high (0.9 m wide and
2.1 m high).
a. Toilet room doors and exterior doors of air conditioned buildings shall have self closing
devices.
b. Handicapped toilet room doors shall be provided in accordance with the IBC and ADA.
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13.2
CIV-SU-6001-C
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13.4
13.5
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13.6
CIV-SU-6001-C
Materials
1. Hollow metal door hardware shall be supplied.
2. If required, Owner shall specify type of finish.
3. Keying shall be as follows:
a. Keyed locking hardware shall be keyed into Owners grandmaster keyed system.
b. Keyed locking hardware shall have temporary construction cores.
c. Two operating keys per lock keyed individually and four operating keys per set of locks
keyed alike shall be supplied.
13.7
Canopies
Canopies shall be installed at exterior doors of control buildings.
14.0
14.1
Location of Windows
14.1.1 General
Windows shall not be provided in buildings within 200 feet (60 m) of hazardous process
facilities unless otherwise permitted by API RP 752 and applicable fire safety and building
codes.
14.1.2 Industrial Buildings
1. Open side buildings with eave height of 12 feet (3.7 m) or less shall not require
windows.
2. One window shall be provided in upper half of exterior doors used for personnel.
3. Except in unattended buildings storing chemicals or flammable materials, ventilating
sashes shall be projected type.
4. Unattended buildings storing chemicals or flammable materials shall have pivoted
type ventilating sashes equipped with spring catch, chain, and 160F (71C) fusible
link for automatic closure in case of fire.
14.1.3 Control Buildings
1. Non-blast resistance control buildings may have exterior windows if they will not
blow out if exposed to 1 psi (7 kPa).
2. Exterior doors in Non blast resistant building may have minimum 0.25 inches
(6.4 mm) thick glazing no larger than 1 square foot in upper half.
3. Windows shall have fixed sashes.
4. Windows may be provided in partitions and internal doors. Any windows placed in
firewalls or fire doors need to satisfy the fire rating of the relevant doors or walls. The
windows shall be fire tested to NFPA 257, or an equivalent.
5. Glass used in partitions and internal doors shall be of the fully tempered, laminated
type, with good shatter-resistant properties.
6. Individual window panes shall have a clear pane area not to exceed 10 ft2 (1 m2).
7. Partition windows shall be fixed windows fitted in metal frames. Panes shall be held
with non-hardening, non-staining putty, or neoprene sealing strips.
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14.2
CIV-SU-6001-C
14.3
Glazing
14.3.1 General
1. Fully tempered clear glass shall be 0.25 inch (6.4 mm) thick in accordance with
ANSI Standard Z97.1.
2. Fully tempered glare reducing clear glass shall be 0.25 inch (6.4 mm) thick in
accordance with ANSI Standard Z97.1.
3. Polished clear wired glass shall be 0.25 inch (6.4 mm) thick with minimum UL fire
resistance rating of 0.75 hour.
4. Obscured wired glass shall be 0.25 inch (6.4 mm) thick with minimum UL fire
resistance rating of 0.75 hour.
5. Glass mirrors shall be polished plate glass with coating of copper electroplated over
silver and channel type chromium plated brass frame.
14.3.2 Industrial Buildings
1. If required, windows in exterior doors of industrial buildings within process unit limits
and industrial buildings storing chemicals or flammable materials shall be glazed with
polished clear wired glass.
2. Windows in exterior walls shall be glazed with obscured wired glass, except that
center sections at eye level shall be polished clear wired glass.
3. Glazing of industrial buildings located outside of process unit limits and not storing
chemicals or flammable materials shall comply with manufacturer recommendations
and shall be subject to Owner acceptance.
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Fiberglass Panels
14.4.1 General
1. Translucent fiberglass panels shall be used for roof sky-lighting or sidewall daylighting.
2. Fiberglass panels shall be manufactured from weather resistant resins and reinforced
with high-strength glass fibers.
3. Color and configuration of panels shall be matched to adjacent siding or roofing.
14.4.2 Industrial Buildings
1. Industrial buildings with eave heights greater than 12 feet (3.7 m) above base
elevation may use translucent fiberglass panels in exterior walls or open side buildings
to obtain natural lighting.
2. Totally enclosed industrial buildings may use translucent fiberglass panels in exterior
walls in lieu of conventional windows, subject to Owner acceptance, if adequate
ventilation is provided by other means, such as louvers.
3. Translucent fiberglass panels may be used in roofs to obtain an increase in natural
lighting, subject to Owner acceptance.
4. Fire retardant panels shall be used for industrial buildings located inside process unit
limits and industrial buildings storing chemicals or flammable materials.
5. General purpose panels shall be used for industrial buildings located outside process
unit limits and not storing chemicals or flammable materials.
15.0
BUILDING UTILITIES
15.1
Electrical Work
Electrical requirements shall comply with Section 6.2 of PIP ARC01015 and API RP 540.
15.1.1 Control BuildingsRooms with Raised Floors
1. Cables shall be installed in the floor void.
2. Suitable cable trays shall be provided to support all cables with segregation, where
required.
3. Size and layout of cable trays shall not reduce the flooding effectiveness of the fire
suppressant system.
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Supply ducts to each room shall be fitted with a factory-set, self-actuated, flow
rate controller.
g. The extract duct from each room shall incorporate a room pressure control
damper, which is designed specifically for room pressurization applications.
h. All ductwork which passes through partition walls at the control suite shall be
sealed airtight between the duct and the wall opening.
i.
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2nd stage
Primary filter to
EUROVENT 4/5
(ASHRAE 62.1)
standard for 82%
plus efficiency
average dust
arrestance
Fine filter to
EUROVENT 4/5
(ASHRAE 62.1)
standard for 90%
plus average dust
spot efficiency
Primary filter to
EUROVENT 4/5
(ASHRAE 62.1)
standard for 82%
plus efficiency average dust arrestance
Fine filter to
EUROVENT 4/5
(ASHRAE 62.1)
standard for 90%
plus average dust
spot efficiency
Fine filter to
EUROVENT 4/5
(ASHRAE 62.1)
standard for 90%
plus average dust
spot efficiency
Chemical filtration to
ISA Class G1 as
defined in ISA Standard S71.04
3rd stage
4th stage
Absolute high
efficiency particulate
air (HEPA) filter
Chemical filtration to
ISA Class G1 as
defined in ISA Standard S71.04
5. Vapor Barrier
A vapor barrier system shall be provided for outside walls to ensure a correct level of
relative humidity.
6. Thermal Insulation
a. The insulating material shall be stable, and fire-, rot- and vermin-resistant.
Materials which emit toxic vapor in a fire shall not be used.
b. Chilled water lines shall be insulated to prevent sweating and conserve energy.
Where fresh air ducts pass through an air conditioned environment, they shall be
insulated to prevent condensation occurring in the duct.
7. HVAC Controls and Alarms
a. Alarms shall have manual cancellation and reset buttons, but associated warning
lights shall only cancel when the fault has been rectified.
b. Controls shall be electronic.
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Design of Buildings
15.3
CIV-SU-6001-C
Plumbing
1. The design criteria for systems shall be in accordance with Section 6.5 of PIP ARC01015 for:
a. Sanitary drainage, waste, and vent
b. Laboratory waste and vent
c. Distilled water, laboratory gas, air, vacuum, and steam system
d. Potable hot and cold water
e. Safety showers and plumbing fixtures
f.
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3. Plumbing and internal wiring shall be installed in accordance with accepted codes of practice
for the industry concerned.
4. Water pipe shall not be allowed beneath raised access floors.
5. All drains from the building, sanitary and other, shall discharge into a closed sewer, via a water
seal contained within the building.
a. These seals shall be designed to protect against loss of building pressurization and ingress
of foul gas.
b. The cover of the inspection pits adjacent to the building shall be of steel capable of
withstanding the blast overpressure.
6. A central vacuum system shall be installed to eliminate usage of portable vacuum cleaners in
the control room. This eliminates the re-circulation of dirty air while vacuuming because the
dust and debris is carried through the walls to an out-of-the-way receptacle.
16.0
INSULATION
1. The general design criteria for insulation shall in accordance with PIP ARC01015.
2. Insulation on walls, roofs, and ceilings of air conditioned buildings shall be noncombustible.
Insulation that emits noxious or toxic fumes during fire shall be prohibited.
3. Walls, ceilings, and roof systems shall be insulated such that combined thermal transmittance
(U) values shall not exceed those in Table 2.
a. Minimum coefficient of heat transmission U in Table 2 shall be used for air conditioned
buildings.
b. Roof insulation shall be provided in heated buildings. Minimum insulation thickness of
2 inches (50 mm) shall be used in roofs.
Table 2: Maximum Combined Thermal Transmittance (U) Values for Walls,
Ceilings and Roof Systems
Winter Heating
Degree Days
Flat Roof
Ceilings
Walls
< 2500
0.14
0.08
0.17
2501 to 4500
0.12
0.05
0.17
4501 to 6000
0.12
0.05
0.12
> 6001
0.10
0.05
0.12
Flat Roof
Ceilings
Walls
< 400
0.12
0.08
0.17
401 to 800
0.10
0.05
0.12
801 to 1500
0.10
0.05
0.12
> 1501
0.09
0.05
0.12
Summer
Cooling Hours
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CIV-SU-6001-C
18.0
FIRE PROTECTION
18.1
General
1. In general, fire protection and safety shall comply with PIP ARC01015, Section 6.4 and
NFPA 13.
2. Fire hazard occupancy rating for each building shall be submitted. Rating shall be subject to
Owner acceptance.
3. Materials, exit requirements, and fire protection shall comply with OSHA standards for that
rating.
18.2
g. Activate an alarm in the control panel when the smoke detectors sense smoke.
h. The fire alarm controls shall be kept separate from the integrated HVAC system controls.
6. Emergency exits and escape routes shall be clearly indicated.
7. The Contractor shall advise the purge time required to clear the room following a release of
fire suppressant in the relevant building area.
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8. Rooms housing digital process equipment typically can be divided into three areas when
designing fire protection systems.
a. SubfloorBecause of the difficulty in locating and accessing subfloor fires, early
warning fire detection and a fixed manual full-flood halon substitute fire extinguishing
system are recommended for the subfloor space.
1. These systems must comply with NFPA 2001 and the agent must be approved by a
recognized testing agency such as UL or Factory Mutual.
2. The current preferred agent is HFC-227ea (trade name FM200).
b. Above-floorAt a minimum above-floor spaces in these rooms should be equipped with
early-warning fire detection, and hand held CO2 or halon alternative portable
extinguishers having a minimum 2A:40B:C rating spaced per NFPA 10.
Note
Due to the sensitive nature of the equipment in these rooms, dry chemical
extinguishers are typically not used.
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e. If possible, this panel should be located near a door of the equipment room, along with any
fire safety controls.
f.
This distribution panel must be located in a place that is readily and safely accessible in
case of a fire.
g. If an overall power cutoff switch is provided, it should be mounted behind a glass access
panel which must be broken in order to actuate the switch.
h. This arrangement should not be used in lieu of individual cabinet disconnects.
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Tiles
Floor Grille
Pedestal
Prop
FLOOR
GRILLE
DETAIL
(Located to suit)
Steps up
CONTROL SUITE
Emergency
Exit
Ramp up
MAIN ENTRANCE
FD
MAINTENANCE
STORE ROOM
SP = 25 Pa(ga)
FW
AIR
LOCK
FW
FD
Floor Grille
(see Detail)
FW
FD
CONTROL ROOM
(false ceiling with perforated tiles
and raised floor with floor grilles)
FG
ELECTRICAL EQUIPMENT
& UPS ROOM
SP = 12.5 Pa(ga)
FD
AIR LOCK
(false ceiling)
THERMAL/ACOUSTIC
INSULATION
AND VAPOR BARRIER
FD
REMOVABLE
DOORWAY
EXTENSION
TRAINING ROOM
(false ceiling
and raised floor)
FD
FW
SP = 25 Pa(ga)
Escape route
(NC)
FW
FD
COMPUTER ROOM
(false ceiling with perforated tiles
and raised floor)
SP = 25 Pa(ga)
FW
SP = 25 Pa(ga) minimum
OPERATORS
CONFERENCE
ROOM & PLANT
LIBRARY
[false ceiling and
raised floor
(plain tiles)]
FW
FW
PERMIT
ISSUANCE
COUNTER
Window
(NC)
AIR
LOCK
FD
FG
Removable
access panel
(fire rated)
(Normally
closed and
sealed airtight)
NC
FD
FW
SP = 25 PA(ga)
SUPERVISORS
OFICE
[false ceiling
and raised)
floor plain)]
FW
BATTERY
ROOM
SP = 12.5 Pa(ga)
Design of Buildings
March 2009
APPENDIX A
TYPICAL CONTROL BUILDING
SP = 25 PA(ga)
Emergency
Exit
FD
FD
AIR
LOCK
HVAC PLANT
ROOM
SP = 12.5 Pa(ga)
FEMALE LOCKER
ROOM & TOILET
(false ceiling)
MALE LOCKER
ROOM & TOILET
(false ceiling)
SP = 12.5 PA(ga)
SP = 12.5 PA(ga)
AIR LOCK
(false ceiling)
MESS ROOM
(false ceiling)
SAFETY EQUIPMENT
AND CLOTHING ROOM
(false ceiling)
JANITORS
CUPBOARD
(false ceiling)
SP = 12.5 PA(ga)
SP = 12.5 PA(ga)
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FW = Fire Wall
FD = Fire Door (NB: IMPORTANT - must be kept closed except for entering and exiting)
FG = Fire Window (double glazed for sound proofing)
NC = Normally Closed
PLANT ROOM
FOR AHU FOR
OFFICE, MESS
ROOM, ETC
FD
Emergency
Exit
SP = 25 PA(ga)
CIV-SU-6001-C
LEGEND
Assumed direction of
BLAST WAVE
FD
Bench
SP = 12.5 PA(ga)
NOTES
1. Doors to offices, amenity rooms, etc., are omitted for clarity
2. ALL spaces within the contrl building pressurized as shown
3. ALL emergency exit doors shall be fitted with a panic device per NFPA 101
KITCHENETTE
(false ceiling)
Design of Buildings
CIV-SU-6001-C
APPENDIX B
SIMPLIFIED FLOW DIAGRAM FOR A TYPICAL CONTROL BUILDING
HEATING, VENTILATING AND AIR CONDITION SYSTEM
FRESH AIR
INTAKE
Roof Level
BLAST PROTECTION VALVES
(not required for a non-blast resisant
control building)
SUPPLY
AIR FAN
VENTILATING
AIR FAN
Smoke Detector
F
False Ceiling/Perforated Tiles
CONTROL SUITE
Static Pressure 25 Pa (ga) Minimum
Weighted
Pressure
Control
Damper
(AHU)
Raised Floor
Note 2
CORRIDOR AREA
Static Pressure - 25Pa(ga)
Smoke Detector
False
AHU
Ceiling
F
Raised
Floor
False
Ceiling
Note 2
AHU
S
F
F
Fire Damper
S
F
F
BATTERY ROOM, STORE ROOM,
& OTHER UNOCCUPIED ROOMS
Static Pressure 12.5-25 Pa(ga)
Emergency chilled
water supply and
return
WATER CHILLER
S
Smoke Detector
Fire Damper
Note:
1. For simplicity, duplicate equipment items
(e.g., fans) are not included in this diagram
2. Return air from room or ceiling
3. Note 25 Pa = 0.1 Inches Water
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